Elmeasure textile process management whitepapers

The growth of your business is dependent on your productivity.

WHY WASTE ENERGY & MANPOWER IN THE PROCESS, WHILE YOU CAN AUTOMATE IT!

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Mr MUSTAQH ALI SHAIK Sr. Executive - Digital Marketing mustaqh@elmeasure.com

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THE TEXTILE PROCESS MANAGEMENT SYSTEM

THE MENU SOME FACTS - INDIAN TEXTILE THE TEXTILE PROCESS - AT RISK THE ELMEASURE SOLUTION - AT RESCUE THE CONCLUSION - CONTROL TALK TO OUR SOLUTION EXPERTS www.elmeasure.com

SOME FACTS INDIAN TEXTILE SNEAK PEEK AT THE TEXTILE INDUSTRY IN INDIA - FACTS & FIGURES GROWTH: The textile industry contributes: 1) 4% of India's GDP 2) 14% of India's Industrial Production 3) 17% of India's  export earnings

BENCHMARK: India is the first country in the world to introduce National standards for organic textiles.

India is the largest producer of Jute in the world

HIGH TECH: The technical textile industry in India worth US$17 billion is expected to grow at a rate of 20% annually to reach US$36 billion by 2017.

DREAM RUN: India has the second largest textile industry in the world and employs over 35 million people.

India is the largest exporter of Yarn in the world.

The size of India's textile machinery industry is poised to $220 billion by 2020 on the back of new projects and emphasis on setting up textile parks.

FASHION FIBER: India is the world's 2nd largest producer of the silk & amongst the largest producer of fine wool.

The 2nd largest exporter of home textiles and furnishing materials in the world.

Although the industry is well poised to grow at an annual rate of 15% but going ahead will be tough unless the industry acquire technological know-how related to " From Connecting Each Module to Automating the Whole Process"

WHILE THE HISTORY IS TRENDY! "THE PROCESS" IS GETTING OBSOLETE. Source:

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THE TEXTILE PROCESS - AT RISK THE TEXTILE MANUFACTURING PROCESS:

RISKS: Besides the lack of technology up gradation, the industry has been persistently facing various external issues which need the attention of the government. Major issues currently faced are: Lack of R & D and Technology Gaps: Particularly in Technical textiles/non-woven machinery, hi-tech machinery in weaving, knitting and processing and jute machinery, machinery for environmental protection, and conservation of energy and design of machines Skill gaps and shortage of skilled manpower as the process is yet to be automated Very high-interest rates Lack of sustained demand from the user sector Import of second-hand machinery whose life cycle is less & the average energy consumption/cost is more.

The Process which has to be measured, monitored & controlled for avoiding unnecessary variable costs & eventually gaining more profits.

The knowledge for the owners to Invest in the technology.

IS THE WHOLE SYSTEM YET, THE HANDS ON EXPERIENCE OF AN INDIVIDUAL? www.elmeasure.com

THE ELMEAUSRE SOLUTION - AT RESCUE AN IOT-BASED PROCESS MANAGEMENT SYSTEM FOR EVER GROWING TEXTILE INDUSTRY: A SNEAK-PEEK A solution to reduce dependency on the manpower, "identify the abnormal" in the process, measure, monitor & control the energy consumption, cost & Wastage.

Electrical Related Transformer Monitoring: load analysis / Maintaining Sanction Demand / Managing of non-critical / Individual Harmonic Monitoring DG Set: Energy consumption / Run hours / Load hours Lighting Loads: Energy consumption / Day – Night consumption Monitoring

Process Related

Ring Frame Machines: Doff wise Energy Consumption / Start Time and Stop Time / No. of stoppages / Doff duration – For Different counts Humidification Plant: Energy Consumption analysis at different loads / Load Hours Pre-Spinning Area: Energy Consumption of all major loads / Load Analysis of All Loads Machine ON/OFF time / Doff wise consumption (Simplex Machines) Compressors: Energy Consumption Analysis / Operating patterns / Load Analysis at different operating Parameters

BENEFITS: Specific energy consumption of heavy loads: Calculation of section wise energy consumption against product output Performance check and periodic maintenance: Verification of equipment data with respect to rated specs Monitoring of cyclic operation of spinning unit (Ring frame): Number of Stoppages with duration during doffing; Energy comparison of various ring frames bis-à-vis product outputs (Ring UKG); Different Yarns count and specific energy consumption (UKG) per Ring frame Identifying idle running of the machine.

OUR EDGE www.elmeasure.com

Profit = Revenue - (Variable Cost + Fixed Cost)

HOW ABOUT "A CREST" IN THE PROFIT & "A TROUGH" IN YOUR VARIABLE COST GRAPHS EXPONENTIALLY? HOW CAN WASTAGE BE REDUCED USING OUR SOLUTION? 1. Yarn Wastage: Estimating the expected yarn realization for the existing working conditions and Compare the actual yarn realization with the expected value and actual wastes with norms.

2. Bench Marking Energy Consumption: Identifying unit consumption of each machine with the other running at same configuration by plotting energy vs. production and also by finding a speed of a machine.

3. Ring Frame Analysis: Doff Counting, Doff wise energy, Doff Time, No. of Stoppages, Ideal Time, UKG, Production, Doff Duration, Doffing Time, Â Spindle Speed, Weight, Length, Energy.

CASE ANALYSIS:

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HOW ABOUT "YOU ACHIEVE THE PROCESS AUTOMATION" & ROI IN < 6MONTHS!

THE CONCLUSION - CONTROL SOME SMART BRANDS, WHO PREFERRED PROCESS AUTOMATION

SANGEETH TEXTILES P LTD

VELAYUDHASAMY SPINNING MILLS

PATSPIN INDIA LTD

SCM TEXTILES

SALONA COTSPIN P LTD

SASI ANAND SPINNING MILLS P LTD

THE LAKSHMI MILLS LTD

KPR MILLS LIMITED

Watch our Process Management System performing in a textile factory,

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OUR OTHER SOLUTIONS FOR INDUSTRIES TO MEASURE, MONITOR & CONTROL ENERGY & COSTS!

ENERGY MANAGEMENT SYSTEM

WATER MANAGEMENT SYSTEM

STREET LIGHT MANAGEMENT SYSTEM

BREAKER STATUS MONITORING

PUMP AUTOMATION SYSTEM

DATA CENTER MANAGEMENT

THE LAKSHMI MILLS LTD

& The optimum productivity is achieved only when the system is process oriented & the process is automated!

Don't let your process ruin the sacrifices of insects.

Yes! Change is hard & slow, But still...

TALK TO OUR SOLUTION EXPERTS

Mr DILEEP A K

AGM (Solutions - IOT) dileep@elmeasure.com

For MORE PROJECTIONS on the Solution:

Mr PRAVEEN T L

Mrs CHANDRAKALA P

Marketing Manager praveen@elmeasure.com

LEAD - Projects chandrakala@elmeasure.com

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