A literature review on productivity improvement in small scale industry through layout optimization

Scientific Journal of Impact Factor (SJIF): 5.71

e-ISSN (O): 2348-4470 p-ISSN (P): 2348-6406

International Journal of Advance Engineering and Research Development Volume 5, Issue 03, March -2018

A Literature Review On Productivity Improvement In Small Scale Industry Through Layout Optimization Using The Principle Of Layout Management Prof.S.S.Gosh1, Sheikh Saifuddin2, PranishSonone3, MadhuriShende4 1

Assistant Professor23,4Student JD College of Engineering Nagpur 441501,INDIA

1,2,3,4

Abstract:-The aim of these paper is to review thelading field layout system inset a particular physical arrangevarious sectors, power system machine , machines, tool , storage areas and landcommon areas in a production industry. In today's competitor , the optimum facility layout has become anddominantequipment in pricereduceachieve by enlargement the productivity. FacilitiesToaccomplish the optimization objectives a lot of techniques are dive. loped by manyresearchers in the estate area. It has make very efficient to havea good organized plant layout for all present resources in an optimum order to achieve the big returns from the offacilities.

INTRODUCTION Layout of plant is systematic arrangement various machine, ,tooldeaprament,equment,andother support services.A layout facility is an grater in size of the physical arrange of departments,work of stations, machines, tool, raw materials, common areas etc., within an exitingor layout factory. Some layouts of plant are designed systematic to the primarysituation of the marketing of market. Hence these layouts to available more bottlenecks duringprogress time period. Hence as big as strength development , it has to the absorb the insideandoutside changing for which of a relayout is need. The reasons of a factory layout due to changing in productivity volume, changes in working process and technology and changesin the final productivity.The beats of re-layout dependsupon requirement of the present situation.Hence facility layout of plant design is a back to back without stopping the process iterative processed upon the changeconstraints of moving part tool . So optimization of factory layout is condition based need of the factory, The particularfeather that permeated the need of thr factory a re-layoutare congestion and poor use of space, excess stroke in method of facility, big material handling distances , bottleneck at workstations, requried time of facilities andworkers, labor consternation and stiffness, accidents and hard in controllingoperations and separate.

BASIC REQURMENTOF PLANT LAYOUT 1.Intgaration of manufacturing center facility in term of mam machine and material.

2.movement of production personal and material handling 3.The soft and back to back flow of manufacturing and productionwork with the possible point 4.space floor utiliza should be complated 5.working place should from pollination 6.plant layout and shop layoutflexible according to requirement .

OBJECTIV OF PLANT LAYOUT 1,Plant layout of an industrial organization comprise all the aspects compress of all the aspect connected with the indurstail enterprisesground, building, machined tool department method of manufacturing material the follow of the production working conductionhygiene and man power.

CONTROL SYSTEM IN PLANT LAYOUT 1.Best possible plant layout material handling and transportation is minimum 2.theinitial targeted of plant layout by seating a bestpossibleargument.

3.the rearmament machine depends on ground area and working of magmentof people 4.skill and experiencelabor is well arrange the plant 5.workstationdare designed suitable of the easy of smooth working of the method of the undertaking process the purpose of the undertaken product is most effective, most economical manner in the small required time 6.optimal space are indicated to production center and service center.

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International Journal of Advance Engineering and Research Development (IJAERD) Volume 5, Issue 03, March-2018, e-ISSN: 2348 - 4470, print-ISSN: 2348-6406 SIMULATION TECHNIQUE Plant layout Simulation is a soft wear application developing by Siemens PLM Software formodeling, simulating, analyzing, visualizing and optimizing manufacturing process and system of , flow of logistic andmaterials and other method analysis .[2] Using Tecnomatix layout of factory Simulation, using can utilization of basic material of flow, complete parameter utilize and logical for all step of plant forplan from global production facilities, through local plants, to specific lines. Be four the factory layout of plant stature and Optimization of Solve problem by using software structure , to whichlayout of factory operations belongs, is — together with the products of the Factory for digitalization and of production increasing using to digitalization — Product of the part Lifecycle Management Software (PLM).

The application allows comparing complex production other option , to considering the working of logic,it means of the computer utilization. The layout of plant is used by personal manufacturing planners also by international businessman , initially to planning of plant layout of factory, controlling logic base and dimensions of the extra large, difficult manufacture investment of in project.[3]It very major products that selling that big marketing place.

Examples of farming program involving open place storage place, facilities, also aquality place For Example, these present assimilation that complete units can be representing as rectangles or combine of orthogonal reacted Literature review

1.

Plant Layout Optimization using CRAFT and ALDEP Methodology .

Layout Design in Group Technology Manufacturing (Hassan, 1994)14A review and consideration of literature of emerge in the GT plant layout and a suggest framework of observe for improvement the GT factory of plant layout.

2.

A review and assumption of the emerging literature in the group technology layout and a advise framework of observation for developing the GT set up.

A review and consideration of the important literature in the GT layout and a advice framework of analysis to developing the GT layout.

3.

Utilization Simulation to Facility Design: A Case Study (Grassley, 2008)13 It was found that the simulation was cable to make this because of its capacity to store attribute values and to show queuing levels At an individual product level. It was also find that the procedure of undertaking the simulation project initiated useful discussions regarding the operation of the layout.

DISCUSSION

The effective design of facility planning in a manufacturing line of production process. There four, difficulties and limits in finding the factory layout with general hard methods some as TabureSearch (TS), Simulated Annealing (SA), and Genetic Algorithms (GA). The limits are as time wasting and cannot give the feel of the 0ringal magmentand actual production of machine and tool in the easy structure . Simulation process is a strongeqiment to asses and evaluates the possible configuration in layout optimization. According to Mc Lean and Kibira [24], continuous can be the better in decision manufacturing during structure , an developed of production magenta and soft simulation show also best gantry for increasing production , improving product shot, short exat time and reducing cost in the future. Some researchers used Arena, Witness, and Pro model, which are (2D) simulation software. However, 2D view layout could not provide actual setting and actual dimension of the machine and equipment. In annual, the develo of less magenta program simulation computer development rapidly.

One is likeFlexsim software. It provides three dimensional (3D) view of the layout. This software allows designer to build actual 0rinal surrounding and can have feel of the actual setting of the factory. Capacity defect such security matter , and other factory layout difficulty can be observable and improvement by using plantthrfactoey layout problem solve different techniques. In the future research of some literatures, few new approaches of facility design analysis. Chose is combo the primary heuristic process with 3D dimension process in present factory layout magment.

The objective is to create more comprehensive analysis to find the optimum factory layout arrangement.

CONCLUSION Heuristic process in such as Tabu Search (TS), Simulated Annealing (SA), and Genetic Algorithms (GA) are normal equipment in optimization. Limit of those heuristic process aretime wasting and cannot get the feel of the orinallyl setting and actual dimension of the machine and equipment. Beside the heuristic methods, simulation process is a strong equipment used by many study in creating and evaluated the chance factory layout structure primary implementation.

Simulation equipment thise normally used in easy magment are Arena [12], QUEST [27], IGRIP [24, ProModel [35] and Witness [31]. Looking towards the limits of the process discussed so far, it is some department

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International Journal of Advance Engineering and Research Development (IJAERD) Volume 5, Issue 03, March-2018, e-ISSN: 2348 - 4470, print-ISSN: 2348-6406 REFERENCES               

Muther R. Systematc Layout Planning. CohnersPublishing Company .

Heragu SS. Facilities Design. CRC Press Taylor & Francis Group, 2008.

Djassemi M. Improving Factory Layout under a Mixed Floor and Overhead Material Handling Condition. Journal of Manufacturing Technology Management 2007; 18(3):281-291.

A. Barbosa-Pavia, RichardMateus, Augusto Q Nova is, Optimal design and layout of industrial facilities: An application to multipurpose batch plants, Industrial and engineering chemistry research, Jul 2002, DOI: 10.1021/ Ali Taghavi, Alper Murat, A heuristic procedure for the integrated facility layout design and flow assignment problem, Computer and Industrial Engineering ,5563, 2011 Amir Sadrazadeh, A generic algorithm with the heuristic procedure to solve the multi-line layout problem, Computers and Industrial Engineering, 1055-1064, 2012.

Alvarenga, A, F. J. Gomes. N, and Mestria, M. 2000. Metaheuristicmethodsnfor a class of the facility layout problem. Journal of Intelligent Manufacturing. Vol. 11, pp 421-430.

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