Dynemech AntiVibrationMountDTSP
SphericalPositionerWedgeMountsforPerfectMachineAlignment
Precisionproductionrequiresprecisemachinealignmentandlevellingtoensureproductquality,equipment longevity,andoperationalefficiency.Whenfacedwithunevenfoundationsorangularmisalignmentsbetween machinebasesandfloorsurfaces,traditionallevellingproceduresfail.
TheuniqueDynemechDTSP(SeriesDTSP)SphericalPositionerWedgeMountssolvetheseproblemswhile optimisingloaddistributionandmachinestability. UnderstandtheChallenge
Machinebasesandmountingsurfacessometimesdifferangularlyduetofoundationimperfections,thermal expansion,andstructuralsettlementinmanufacturingfacilities.Thesemisalignmentscancause:
Traditionalshimmingmethodsarefunctionalbuttime-consumingandmaynotgivetheprecisionneededfor contemporarymanufacturingequipment.Thisiswhereadvancedmountingsolutionslikethe DTSPseriesare useful.
DTSPSeriesTechOverview
TheDynemechDTSPSeriesusessphericalpositionertechnologytotransformmachineloadtransmissiontothe foundation.Sphericalmountsautomaticallyadaptforanglefluctuationsandmaintainloaddistribution,unlikeflatsurfacemounts.
PerformanceFeatures:
Maximumload:3,600kg/mount
VerticalAdjustmentRange:8mmLoadDistribution:Fullyuniformoverbearingsurface
Mounting:Bolt-throughorfree-standing
TheDTSPseriescanbefree-standingformachinesthatdonotneedfoundationanchoring.Thissetupsuits:
Precisionlathes,turningcenters
Coordinatemeasuringmachines
Toolroomandsurfacegrinders
Metrologyandinspectiontools
Thetopsurface'santi-skidfeaturesstabilisemachineswithoutfoundationfastening. Bolt-throughsetups
TheDTSPseriesallowsbolt-throughinstallationforsolidfoundationconnections.Suitsthisapproach:
Machiningcentreswithhighcuttingforces
Biginjectionmoulders
Equipmentwithhighdynamicloading
Vibrationisolationmodes
TheDTSP1typeprovidesprecisionlevellingwithoutvibrationisolation,howeverDynemechoffers variationswith insulationplatesforvibrationdampening.Thesesetupstakeadvantageofsphericalpositioningand vibration control
TheDTSPseriesismadebyDynemechemployingprecisionmachiningandhigh-qualitymaterialsfordimensional stabilityandcorrosionresistance.Everymountisquality-tested,including:
Staticanddynamicloadcapacityverification
Dimensionalaccuracyinspectionwithcoordinatemeasuringequipment
Optimisationofcontactcharacteristicsbysurfacefinishanalysis
Long-termstabilitytestingindifferentenvironments
EconomicConsiderations
FirstInvestmentAnalysis
TheDTSPseriescostsmorethanbasicmountingmethods,howeveritstotalcostofownershipisusuallylower:
Lowerinstallationlabourcosts
Lowshimmingmaterialneeds
Lowermaintenanceintervals
Improvedalignmentstabilityextendsequipmentlife.
InstallationBestPractices SitePrep
FormaximumDTSPperformance,foundationpreparationisessential.Bestpracticesinclude:
Proceduresforalignment
DTSPadjustmentsfollowprotocols:
Placemountsontemporarysupports. Mountmachineandcheckgrossalignment. Makedelicateadjustmentsusingthecentrallevellingmechanism. Confirmfinalalignmentwithprecisemeasurementtools. Setretainingpinstolockadjustment.
MaintenanceNeeded
DTSPmountsneedlittleupkeepwhenproperlyfitted.Maintenanceshouldinclude:
TheDynemechDTSPSphericalPositioner WedgeMountsincreaseprecisemachinemounting.Thesemounts solveangularmisalignmentandloaddistributionproblemstohelpindustrialfacilitiesachieveandmaintain precisionalignmentformodernproduction.
Innovativesphericalpositioningtechnology,durableconstruction,andversatileconfigurationchoicesmakethe DTSPseriesappropriateformanyindustrialapplications.Whilemoreexpensivethanbasicmountingoptions, longer-termbenefitsincludingincreasedalignmentstability,lowermaintenancecosts,andsuperiorproductquality usuallypayforthemselveswithinayear.
Formanufacturingoperationsthatvalueprecision,dependability,andoperationalefficiency,the DTSPseries providesacompellingsolutionforpresentandfutureexpansion.Customengineeringsupportboostsvalueby optimisingperformanceineventhemostdemandingapplications.
TechnicalSupportandOrderingInfo
ContactDynemechSystemsPvt.Ltd.forspecifics,customization,ortechnicalhelp.
Phone:+919911145131Email: sales@dynemech.com Website:https://vibrationmountsindia.com/
ManufacturingFacility:HSIIDC IndustrialArea,Sonipat,Haryana,India