Dynamo Transformer Services

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TRANSFORMER SERVICES

Dynamo provides a comprehensive range of services for transformers including installation, maintenance, refurbishment, and disposal. Our team of transformer experts is fully trained and has the required safety qualifications and certifications necessary to complete your project. The service division can perform on-site inspections, diagnostics and maintenance activities in addition to on-site refurbishment or repair work.

Dynamo also offers technical services, consulting services, and project management. We work with our clients to establish and execute long-term service plans to maintain their transformers and on-load tap changers.

With more than 20 years of experience in the industry, our knowledgeable staff can provide engineering support, including specification and condition assessment, or field support including the assembly and filling of new units.

From failure analysis, condition assessment, replacement of components, or the supply of spare parts, our access to records and drawings for most legacy brands will ensure we have a solution for all your needs

Our Reputation:

Dynamo is a renowned transformer service provider, recognized for our commitment to excellence. Our proven track record includes successful project completion, adherence to industry standards, and consistently exceeding client expectations.

Our Expertise:

Transformer installation and assembly

Repairs, vacuum filling, and oil processing

Field service team with hands-on expertise

Fully staffed engineering department supporting every project

Operation and maintenance of our advanced oil processing equipment

Transformer Field Services:

Assembly and Installation

Upgrades, Repairs, & Refurbishment

Testing and Commissioning

Decommissioning and Disposal

Gasket Replacement and Leak Repair

Tap Changer Refurbishmentand Repair

Vacuum Filling and Processing

Online Degassing and Moisture Removal

Fuller’s Earth Reclamation

Internal and External Inspections

Oil Sampling and Lab Analysis

Transformer Support Services:

Transformer Design Services

Transformer Specification

Technical Evaluation

Independent Tender Evaluation

Condition Assessment

Failure Analysis

Witness Testing

Maintenance Program Development

Project Management

Factory / Site Inspection Services

Accessory Sale: Spares, Parts and Equipment

TRANSFORMER OIL TREATMENT PLANT

Dynamo’s OTP is designed to treat electrical insulating oil by removing particulates, moisture, and dissolved gases. This unique and compact version is much smaller than traditional industry standard units while offering the same high level performance.

Performance Capabilities:

Transformer oil containing 10% dissolved gas and 50 ppm total water content can be degasified and dehydrated to the in SINGLE pass at the full flow rate of 6,000 L/Hr to:

Standard Method ASTM D-1816 ≥ 50 KV

Standard Method ASTM D-877 ≥ 40 KV

Total Gas Content:

Standard Method ASTM D-2945 < 0.25%

Total Water Content:

Standard Method ASTM D-1533 < 10 ppm

Filtration:

99% of all particles 0 5 microns

Specifications:

Flow Rate: 6,000 L/Hr. The rate is adjustable from 30 to 100% of the rated flow via a VFD Controlled pump

Typical Operating Temperature: 88F° (49C°) One Single Pass

Vacuum System: > 3,000 CFM

Typical Process Vacuum: 5 Torr to less than 0.5 Torr (500 microns)

Particulate Filtration: 0.5 micron inlet filter

Heater System: 80 kW of electric inlet oil

heat controlled in three (3) stages

Water Content, Dry Out: Two (2) hygrometer probes interface with the control data

logging system recording moisture content, moisture saturation, and temperature of the incoming and outgoing oil

ONLINE PROCESSOR FOR UNITS

> 1.5 MVA or 2000 L

This unique portable online oil filtering system is designed for short and long term unattended operation on large energized power transformers. It utilizes large capacity adsorbent filters to reduce moisture in the insulation down to very low levels

The water removal filters are redried daily by the system. This processor can also remove all dissolved gases from the transformer via a selectable / optional vacuum degassing cycle.

The benefit of this specially designed filter adsorption water removal method over the alternative continuous high vacuum system is that it does not remove the nitrogen blanket from the transformer, disturb the oil DGA, remove lighter fractions or aromatics from oil therefore not altering its chemical qualities.

Performance Capabilities & Benefits:

Three (3) selectable online treatment cycles: Analysis, Degassing, and Water Removal

Portable unit that can be easily rotated between transformers

Designed for long term unattended operation on energized transformers

Multiple interlocked safety cut-outs automatically shut down and isolate the system from the transformer in the event of a problem

Remote communications allow for remote monitoring, operation, alarming and data download

No effect on oil DGA during analysis and water removal cycles

No requirement to take outages at any stage (assuming working clearances are maintained)

Specifications:

Flow Rate: 396 US GPH. The rate is selectable between two speeds, 50% or 100% of the rated flow

Moisture Reduction : ≤ 2 ppm

Gas Reduction: ≤ 0.25%

Particulate Reduction : ≤ 1 µm

ONLINE PROCESSOR FOR UNITS < 2.5 MVA

This portable online oil filtering system is designed for long term unattended operation on smaller energized power transformers.

This degassing system utilizes a small vacuum chamber to remove moisture, gas, as well as soluble acidic compounds from transformer oil.

Specifications:

Flow Rate: 4.5 L/min. (6,480 L/day)

Pressure in Vacuum Chamber : 2 mbar

Moisture Reduction : ≤ 3 ppm

Gas Reduction: 86% on single pass

Particulate Reduction: ≤ 0.8 µm

Portable unit that can be easily rotated between transformers

Designed for long term operation on energized power transformers

The V30 degassing system can remove up to 86% of all gases in one pass through the vacuum chamber

No requirement to take outages at any stage (assuming working clearances are maintained)

Supply voltage required is 120 V, 15 A

FULLER’S EARTH OIL REGENERATION AND

RECLAMATION

SERVICES

Dynamo offers full oil regeneration options using the Fuller’s Earth method. The Fuller’s Earth method is used for removing acids and soluble surface-acting contaminants This process will increase the Interfacial Tension (IFT) of oil and reduce the Power Factor (PF) back to desired levels. The special media is used to trap and hold resins, acids, and surface-acting contaminants.

Extended equipment life

Reduced maintenance costs

Removes all resins, foreign matter, acids, and oxidization products

Restore oil’s primary physical parameters

Media can be reactivated once saturated

Allows for the addition of oxidization inhibitor to restore levels to standard levels

When the treatment is complete, the regenerated oil will meet or exceed international standards for new oil. These properties include lower acidity, improved PF, IFT, and oxidation stability.

DESIGN. CONSTRUCT. MAINTAIN.

OUR COMPANY

reates great depth to

our team and allows us to provide cost-effective solutions to our clients.

Our organization is centred on field experience and this has earned us the

enviable reputation as the industry leader in executing time-critical power

and control projects.

We believe in partnering with our key clients. We are committed to your

success and believe our success comes from providing value to your

operation

From concept through completion, to post-project support, we are dedicated

to managing the needs of your power and control systems through the entire

life cycle of the equipment.

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