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STEEL PIPE SYSTEM Light, Efficent, Reliable.

Quicklock Pipes, Couplings, Fittings and Valves • Mechanical jointed piping

TUBIFICIO LOMBARDO


Index

General

1 page 3 - 10

Pipes

2 page 11 - 18

Couplings, Fittings & Flanges

3 page 19 - 32

Miscellaneous, Valves

4 page 33 - 35

Design Data

5 page 36 - 46

Installation Instructions

6 page 47 - 48

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2


General

1

The Company Quicklock System General Applications

TUBIFICIO LOMBARDO S.r.l., established in 1994, is one of the european leading enterprises of mechanical jointed piping. TUBIFICIO LOMBARDO S.r.l occupies an area of 45.000 sq.mt, where 11.000 are covered, production is mainly adressed to the foreign market. The commercial management is operated directly by the head office in San Nicolò Po, Mantova. The high technological level of the facilities, the quality of the products and the worldwide experience in the most challenge project makes of Tubificio Lombardo a highly considered and reliable company. Lasertube

Warehouse S. Nicolò Po Mantova

Pipeline

Tubificio Lombardo reserves the right to change the contents without notice.

Welding Robot

Eddy current welding control - pipeline

3


The Quicklock System Quicklock Grooved Products are designed for use within grooved end pipe systems and are available in nominal sizes from 25 mm (1”) to 600 mm (24”) depending on the coupling figure number. The Quicklock Coupling design provides several cost advantages over welded or flanged systems. They also provide a universal means for the connection of pipe, fittings and pipe system components.

1

Quicklock Couplings and Gaskets permit the selection of suitable combinations for specific application. Field modifications are easily accommodated with Quicklock Grooved Couplings as the couplings can be easily rotated, added or taken out, to allow necessary modifications.

1

* Flexible Couplings act as an “expansion joint”, allowing linear and angular movement of the pipe. They are designed so the coupling keys engage the pipe without gripping on the bottom of the grooves, yet still providing a restrained mechanical joint. This is particularly useful to allow for pipe expansion or contraction and piping misalignment. * Rigid Couplings provide rigid gripping of the pipe. They are designed to bring the pipe ends closely together and the coupling clamps firmly onto the pipe OD and also onto the bottom of the grooves. Because Rigid Couplings clamp around the entire pipe surface, they provide resistance to flexural loads and therefore permit longer spacing to ASME/ANSI B31.1 (Power Piping) and ASME/ANSI B39.1 (Building Services) requirements as well as NFPA 13 (Sprinkler Systems). Bolts and nuts Coupling bolts and nuts are heat treated carbon steel, oval-neck track head bolts and heavy hex nuts, conforming to ASTMA-183 minimum tensile strength of 110,000 psi. Bolts and nuts are Zinc electroplated to ASTM B633. The oval neck design prevents turning off the bolt while tightening the hex nut with a single wrench. The metric bolts and nuts are made out of zinc electroplated carbon steel.

4

Gaskets Grade “E” EPDM with green color code identification conforms to ASTM D-2000 for service temperature from -34 °C (-30 °F) to 110 °C (230 °F). They are recommended for hot water not to exceed 110 °C (230 °F), plus a variety of dilute acids, oil free air and many chemical services. They are not recommended for petroleum services. For dry pipe and freezer systems a Tri-Seal Grade “E” Gaskets with rigid couplings is recommended. Details for special gaskets, Grade “T” Nitrile, Grade “EN” EPDM (for potable water services), Grade “O” Fluoro Elastomer and Grade “L” Silicone, see chapter 5.

Coatings All housings are standard coated with a lead-free water based enamel paint, color red. Hot dipped zinc galvanized, epoxy or other coatings are optional. For detailed information contact the sales office.

First seal C-shape rubber gasket naturally seals on pipe ends.

Third seal The system pressure or vacuum will then maximize the leak-tight seal.

Second seal The housings compress the gasket to increase the sealing capacity.

Tubificio Lombardo reserves the right to change the contents without notice

Tubificio Lombardo reserves the right to change the contents without notice.


The Quicklock System Expansion and contraction Quicklock Flexible couplings are able to absorb linear movement of the pipework due to temperature changes. This eliminates or minimises the need for expansion joints.

Maintenance The Quicklock Grooved System method allows for quick economical changes as necessary for field retrofit, with the ability to isolate equipment and piping systems for modifications and system repair.

1

1

Noise and vibration The use of Quicklock couplings reduces noise and vibration in pipe systems.

Self restraining The coupling housings are designed to engage into the grooves and provide a secure joint. The pipe ends are sealed by a pressure responsive gasket which is encapsulated by the ductile iron housing.

Misalignment The Quicklock flexible couplings will accommodate misalignments. The maximum deflection per coupling can be found in this catalogue.

Joint deflection Quicklock flexible couplings are within reason able to absorb pipe deflection, for further details contact your sales office. This is a great advantage in tunnel, bridge and mine applications. Rigid Connection The Figure 577 and 772 couplings have a patented design that allows the coupling housings to grip along the full 360Âş of circumference of the pipe groove. This means a more rigid and stronger connection through a range of pipe tolerances. The coupling design eliminates distortion of the gasket as the housing sections come together.

Trouble Free Design The patented universal tongue and groove design of the coupling housings assures trouble free installation. Potential misalignment of the coupling housings that could lead to a joint failure is a thing of the past.

Quick Installation The Quicklock Figure 577, 772 and 705 Coupling in sizes up to 8� features a clamshell design that allows for an easy one bolt installation thus saving time in the field.

Tubificio TubificioLombardo Lombardo reserves the the right rightto tochange changethe thecontents contentswithout withoutnotice. notice

5


Advantages of Quicklock Grooved Piping Products • Quicklock Grooved can reduce installation time for your piping by 50%.

1

1

• Quicklock Grooved only require wrenches for installation. • Quicklock Grooved reduce the cost of your installation.

• Quicklock Grooved can be used in hazardous areas, without special precautions.

• Quicklock Grooved reduce noise and vibration in pipe systems.

• Quicklock Grooved require far less space than traditional flanged system.

• Quicklock Grooved is a self restraining joint.

• Quicklock Grooved reduces welding contamination.

• Quicklock Grooved is healthy. • Flexibility to produce steel fittings It does not lead to hazardous fumes in working area. able to meet client’s needs.

• Quicklock Grooved is dependable; it is tested and approved by the major classification societies. • Quicklock Grooved is safe, no hot work is required.

• Quicklock Grooved will accommodate misalignment. • Quicklock Grooved can absorb deflection to a certain value.

• Quicklock Grooved is green. The products are made of 90% recycled materials.

• Quicklock Grooved is a renowned quality product; it is manufactured according to the ISO 9001 QA standard.

• Quicklock Grooved is able to tolerate linear movement of the piping system.

• Quicklock Grooved is not only a product, it provides a complete piping solution of couplings, fittings and valves

The Approvals

P97E/23D/CE Note: Not all products in this catalogue have all above mentioned approvals. For specific information on Mechanical and Fire Protection approvals and details on pressure ratings and listings please contact Tubificio Lombardo S.r.l. DISCLAIMER Every effort has been made to ensure the accuracy of the information included in this catalogue. However, Tubificio Lombardo makes no express or implied warranty of any kind with respect to this information. Tubificio Lombardo further accepts no responsibility or liability resulting from the use of the information contained herein. 6

Tubificio Lombardo reserves the right to change the contents without notice

Tubificio Lombardo reserves the right to change the contents without notice.


Applications

1 Heating, ventilation and air conditioning The Comfort Factor Using Quicklock couplings and fittings in comfort piping systems combines a number of advantages. The ease and swiftness of installation reduces the actual time needed on the jobsite. Furthermore, any “on the spot” changes in the piping system can be handled with Quicklock system. An airduct where your heating line should be? Using some extra 45° elbows takes brings you around any obstacle. Even mistakes in prefab can be corrected easily. By loosening the bolts and nuts, fittings can be simply rotated in the required direction, prior to filling the system and pressurizing.

Quicklock flexible couplings can also take care of misalignment. These extra degrees of angular deflection help you to compensate when needed. Thermal expansion? The use of flexible couplings offers you a few millimetres of movement per coupling. When correctly designed, you can save on the use of expansion joints. The noise and vibration that is generated by pumps and chillers is reduced by Quicklock couplings.

Tubificio Lombardo reserves the right to change the contents without notice Tubificio Lombardo reserves the right to change the contents without notice.

So by using Quicklock grooved products you do a lot more than you think. Not only have you just connected pipe, you have taken care of thermal expansion and contraction, misalignment and noise reduction. Working in confined spaces all of a sudden has become very easy. No longer do you have to move heavy equipment, or be afraid of welding sparks creating potential fires. Now, all you need is the space to operate a wrench and you have done it in the fastest possible way. Saving time and money!

7


Applications 1

1 Tunnels, Bridges and Mines, Under and Over The construction of tunnels and bridges always requires a great deal of temporary piping. Piping needed to provide compressed air and water for drilling equipment. With Quicklock couplings and fittings, a quick method is offered to erect and dismantle great distances of piping with little time involved. Slurry drain lines to transport sand, rock and water are often concrete lined to prevent premature wear of the piping system.

TUBIFICIO LOMBARDO

8

By using Quicklock couplings, rotation of the pipework to ensure maximum use of the available lining has become very easy. Just loosening the bolts and nuts on two couplings offers the ability to rotate the pipe (never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system).

In tunnels or on bridges, Quicklock grooved products are used for drainage, drinking water, compressed air and fire protection. Here, flexible couplings are used enabling the pipework to follow changes in direction and the general course of the tunnel or bridge. In mining, safety is the number one issue. Quicklock grooved products can be installed without having to use welding equipment or torches in

Tubificio Lombardo reserves the right to change the contents without notice

a potentially hazardous environment. Here too, flexible couplings offer the ability to follow the terrain, without having to use special fittings to compensate for misalignment. By loosening two couplings, pipe lines can be replaced or modified and segments can be added without increased down time.

Tubificio Lombardo reserves the right to change the contents without notice.


Applications

1

Industrial Applications, Safety First! There are many reasons why Quicklock grooved products are so widely used in Industrial applications. One of the main reasons being that Quicklock couplings, fittings and valves can be installed without risk of fire or explosion. When conducting maintenance, the down time for system cleaning or changes of pipework is reduced to a minimum. By removing two couplings, entire sections of pipe can be replaced or altered. In abrasive systems where lined piping is used, the loosening of two couplings (in many cases just 4 bolts and nuts) enables the rotation of pipe segments. By then rotating the pipe 45째 optimal use can be made of the remaining inner protection. In tank storage areas, Quicklock grooved products are often used to compensate ground settlement. The use of a number of flexible couplings in line offers the ability to deal with vertical movement of the pipe lines.

Temporary pipe lines can be quickly installed and disconnected, providing an easy and secure solution. Quicklock grooved products can be used with all carbon steel piping, including galvanized pipe.

TubificioLombardo Lombardo reserves the right right to to change changethe thecontents contentswithout withoutnotice. notice Tubificio reserves the

9


Applications 1

1

Snow-Making, the Cold Facts In many ski resorts you will find Quicklock grooved products being used on the distribution piping feeding snow cannons. The advantages of quick installation, easy maintenance and most of all the ability to use flexible couplings that will follow the course of the terrain make Quicklock grooved products the “Number One Solution� for pipe connections. Whenever pipes are placed in trench it is imperative making the hydraulic test before covering the pipeline with earth.

Automotive, Mobility in Piping TUBIFICIO LOMBARDO

10

In the automotive industry Quicklock couplings are used on virtually all systems. In addition to the heating and air-conditioning systems, couplings, valves and fittings are used on compressed air lines, drain and process lines and for fire protection. Using Quicklock products greatly reduces down-time when systems need to be serviced etc.

Tubificio Lombardo reserves the right to change the contents without notice

Tubificio Lombardo reserves the right to change the contents without notice.


Pipes Surface treatment Quicklock type C - type B Irrigation type BA - ITA - CA Flanged Pipes

Pipes

Quicklock pipes type C

Irrigation pipes type BA

Snow - Making project

Alptransit - Tunnel project

Tunnel project

Tubificio Lombardo reserves the right to change the contents without notice.

2

Tunnel project

11


Surface treatment We can supply pipes and fittings with several types of coating/lining, hereby are defined some of the most popular.

Black, Untreated. This is suitable where pipelines are temporary and do not need special protection from aggressive enviromental condition. 2

Painted, ral defined painting or bituminous enamel coating (heavy thickness) no lining. This is suitable where pipeline must be painted in a specific ral or when short term protection is accettable.

Hot dip galvanizing, coating and lining. Pipe and fitting are hot dip galvanized following EN 1461:2009 - this solution is suitable where pipeline needs a long lasting protection from corrosion.

Thermoplastic coating and lining. Thermoplastic coating and lining is made with plascoat products, this is suitable to protec pipeline from corrosion and abrasive problems, advantages of plascoat thermoplastic product are an easy adhesion to steel tubes, high impact strengths good abrasion resistance - easy maintainance - excellent chemical resistance - suitable for potable water - environment friendly - suitable for mining, paper industries, chemical industries, food industries, desalination plants, fire protection, mineral industries, irrigation, tunneling. MORE DETAILS ON WEBSITE

http://www.plascoat.com/techdocs/longevity/how_good_is_the_corrosion_protec.htm

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Tubificio Lombardo reserves the right to change the contents without notice.


Qicklock pipes

Type C A

t PD

Type B

2

A

t Internal welding

Type D A

t

External-internal welding

Roll Grooved AGS Roll Grooved OGS A

B

t

1,65 1,65 1,65 1,65 1 - 1,5 - 2 1 - 1,5 - 2 1,5 - 2 1,5 - 2 1 - 1,5 - 2 1 - 1,5 - 2 1 - 1,5 - 2 1 - 1,5 - 2 1 - 1,5 - 2 - 3,2 1 - 1,5 - 2 - 3,2 1,5 - 2 1 - 1,5 - 2 - 3,6 1 - 1,5 - 2 - 3,6 1 - 1,5 - 2 1,5 - 2 - 2,5 1,5 - 2,5 1,5 - 2 - 2,5 - 2,8 - 4 1,0 - 1,5 - 2 - 2,5 2 3 - 3,6 - 5 3 - 3,6 - 5 2 2 - 4 - 5,2 4 - 5,2 4 - 5,2 4 - 5,6 - 6,3 4 - 5,6 - 6,3 5 - 5,6 - 6,3 5 - 5,6 - 6,3 5 - 6,3 - 7,1 6,3 6,3 6,3 5 - 5,6 - 6,3 5 - 5,6 - 6,3 6,3 6,3 6,3 7,1 7,1 8 8 8,8

PD

roll grooved roll grooved roll grooved roll grooved type C type B Type D type B - C type B - C type B type D type B type B - C type B type D type B - C type B - C type D type B type B - C type B - C type B - D type C type C type B type D type C - D type B type C type C type B type C type B type C type C - roll gro. type C - roll gro. roll grooved roll grooved roll grooved roll grooved roll grooved roll grooved roll grooved roll grooved roll grooved roll grooved roll grooved

PD

26,9 33,7 42,4 48,3 60,3 60,3 70 76/70 80/88,9 88,9 100 101,6 108 114,3 130 130/139,7 130/139,7 150 152,4 160 160 160/165 200 219 219 250 250/273 273 273 323,9 323,9 355,6 355,6 406 457 508 609 355 406 457 508 609 711 762 813 914 1067

C

26,9 33,7 42,4 48,3 60,3 66,5 73 76 88,9 97 101,6 108 114,3 122 133 139,7 141,3 152,4 159 165,1 168,3 174,5 203 219,1 232 254 273 286 304,8 323,9 336,5 355,6 368 406,4 457 508 609 355,6 406,4 457 508 609 711 762 813 914 1067

C

3/4" 1" 1 1/4" 1 1/2" 2" 2"SW 2 1/2"S 2 1/2" 3" 3"SW 4"S 4"SW 4" 4"SA 5"SS 5" 5"S 6"SS 6"SW 6"S 6" 6"SA 8"SS 8" 8"SA 10"S 10" 10"SW 10"SS 12" 12"SW 14" 14"SW 16" 18" 20" 24" 14"AGS 16"AGS 18"AGS 20"AGS 24"AGS 28"AGS 30"AGS 32"AGS 36"AGS 42"AGS

External-internal welding

C

t = mm O.D.

system

O.D.

PD = mm

O.D.

OD = mm

O.D.

size = inches

B

Pipes nominal pressure is determined by a combination of the following parameters: pipe wall thickness, pipe steel grade, type of coupling applied to the pipe, fluid’ type, fluid’ temperature, pipe fabrication norm, welding’ specification, pipeline anchorage and support. Our standard nominal pressures used in accordance to the varying parameters are the following: PN12 - PN16 - PN20,7 - PN31 - PN34,1 - PN40 - PN55 - PN64 - PN69 - PN80. - Pipes can be produced with any thickness (T) available on market, options indicated are the lower to guarantee pressure in application with standard quicklock coupling. - Standard lengths for truck are 12 m - 6 m, any other lengths is produce on request; standard lengths for container are 11,8 m and 5,8 m, any other length is produce on request. - In case of inquiry please define always the followings: pressure request, pipes length, diameter, number of pieces or meter, type of fluid or air, black or with surface treatment. - Whenever pipes are placed in trench it is imperative making the hydraulic test before covering the pipeline with earth.

Tubificio Lombardo reserves the right to change the contents without notice.

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Quicklock pipes type C

A

B External-internal welding

2

14

nominal OD sizes mm

PD mm

A mm

B mm

7,95 57,15 1,5 5800 P235 7,95 57,15 2 5800 P235 7,95 57,15 2 6000 P235 7,95 57,15 1,5 5800 P355 7,95 57,15 1,5 6000 P235 standard length 6000-5800-5000-4000-3000-2000-1500-1000-500 7,95 72,26 1,5 5800 P235 7,95 72,26 2 5800 P235 7,95 72,26 1,5 5800 P355 7,95 72,26 1,5 6000 P235 standard length 6000-5800-5000-4000-3000-2000-1500-1000-500 7,95 84,94 1 5800 DC01 7,95 84,94 1,5 5800 P235 7,95 84,94 2 5800 P235 7,95 84,94 2,6 5800 P235 7,95 84,94 1,5 5800 P355 7,95 84,94 1,5 6000 P235 standard length 6000-5800-5000-4000-3000-2000-1500-1000-500 9,53 110,08 1,5 5800 P235 9,53 110,08 2 5800 P235 9,53 110,08 1,5 5800 P355 9,53 110,08 1,5 5800 P355 9,53 110,08 3,2 5800 P235 9,53 110,08 2 5800 P355 9,53 110,08 2 6000 P355 9,53 110,08 1,5 6000 P235 9,53 110,08 2 6000 P235 9,53 110,08 1 5800 DC01 standard length 6000-5800-5000-4000-3000-2000-1500-1000-500 9,53 135,48 1,5 5800 P235 9,53 135,48 2 5800 P235 9,53 135,48 3,6 5800 P235 9,53 135,48 2 6000 P235 standard length 6000-5800-5000-4000-3000-2000-1500-1000-500 9,53 135,48 1,5 5800 P235 9,53 135,48 2 5800 P235 9,53 135,48 3,6 5800 P235 9,53 135,48 2 6000 P235 standard length 6000-5800-5000-4000-3000-2000-1500-1000-500 9,53 163,96 1,5 5800 P235 9,53 163,96 2,5 5800 P235 9,53 163,96 2,5 6000 P235 standard length 6000-5800-5000-4000-3000-2000-1500-1000-500

2"

60,3

60,3 60,3 60,3 60,3 60,3

15,88 15,88 15,88 15,88 15,88

2 1/2"

76

70 70 70 70

15,88 15,88 15,88 15,88

3"

88,9

80 80 80 88,9 88,9 80

15,88 15,88 15,88 15,88 15,88 15,88

4"

114,3

108 108 108 108 108 108 108 108 108 108

15,88 15,88 15,88 15,88 15,88 15,88 15,88 15,88 15,88 15,88

5"

139,7

130 130 139,7 130

15,88 15,88 15,88 15,88

5"S

141,3

130 130 139,7 130

15,88 15,88 15,88 15,88

6"S

165,1

160 160 160

15,88 15,88 15,88

C mm

T mm

Length L = mm

steel grade

PD

C

O.D.

t

P.D.

O.D.

T

pressure bar

code

PN34,1 PN69 PN69 PN69 PN34,1

TL060C6 TL060C9 TL060C3 TL060C10 TL060C2

PN34,1 PN69 PN69 PN34,1

TL076C9 TL076C10 TL076C11 TL076C2

PN16 PN34,1 PN55 PN69 PN69 PN34,1

TL089C19 TL089C15 TL089C20 TL089C21 TL089C22 TL089C2

PN34,1 PN34,1 PN50 PN50 PN69 PN69 PN69 PN34,1 PN34,1 PN16

TL114C18 TL114C20 TL114C26 TL114C1 TL114C27 TL114C28 TL114C2 TL114C3 TL114C4 TL114C29

PN20,7 PN31 PN69 PN31

TL139C17 TL139C18 TL139C19 TL139C4

PN20,7 PN31 PN69 PN31

TL141C9 TL141C10 TL141C11 TL141C4

PN20,7 PN31 PN31

TL165C6 TL165C7 TL165C4

Tubificio Lombardo reserves the right to change the contents without notice.


nominal OD sizes mm

PD mm

A mm

6"

168,3

160 160 160 160 160 160 160 160 160 160 160

15,88 15,88 15,88 15,88 15,88 15,88 15,88 15,88 15,88 15,88 15,88

8"SS

203

200

19,05

8"

219,1

219,1 219,1 219,1 219,1 219,1 219,1 219,1 219,1 219,1 219,1

19,05 19,05 19,05 19,05 19,05 19,05 19,05 19,05 19,05 19,05

10"

273

273 273 273 273 273 273 273 273 273 273

19,05 19,05 19,05 19,05 19,05 19,05 19,05 19,05 19,05 19,05

10"SS

304,8

273

19,05

12"

323,9

323,9 323,9 323,9 323,9 323,9 323,9 323,9 323,9 323,9

19,05 19,05 19,05 19,05 19,05 19,05 19,05 19,05 19,05

14"

355,6

355,6 355,6 355,6 355,6

23,83 23,83 23,83 23,83

16"

406,4

406,4 406,4 406,4 406,4 406,4 406,4

23,83 23,83 23,83 23,83 23,83 23,83

B mm

C mm

T mm

Length L = mm

steel grade

9,53 163,96 1,5 5800 P235 9,53 163,96 2,5 5800 P235 9,53 163,96 4 5800 P235 9,53 163,96 2,8 5800 P355 9,53 163,96 1,5 5800 P355 9,53 163,96 1,5 6000 P235 9,53 163,96 2,5 6000 P235 9,53 163,96 3,2 6000 P235 9,53 163,96 4 6000 P235 9,53 163,96 2,8 6000 P355 9,53 163,96 1,5 6000 P355 standard length 6000-5800-5000-4000-3000-2000-1500-1000-500 11,13 198,53 2 5800 P235 standard length 6000-5800-5000-4000-3000-2000-1500-1000-500 11,13 214,4 3 11800 P235 11,13 214,4 3 5800 P235 11,13 214,4 4,8 11800 P235 11,13 214,4 4 11800 P235 11,13 214,4 3 6000 P235 11,13 214,4 3 12000 P235 11,13 214,4 4 6000 P235 11,13 214,4 4 12000 P235 11,13 214,4 4,8 6000 P235 11,13 214,4 4,8 12000 P235 standard length 12000-11800-6000-5800-5000-4000-3000-2000-1500-1000-500 12,7 268,28 4 11800 P235 12,7 268,28 5 11800 P235 12,7 268,28 5,6 11800 P235 12,7 268,28 5,6 11800 P355 12,7 268,28 4 6000 P235 12,7 268,28 4 12000 P235 12,7 268,28 5 6000 P235 12,7 268,28 5 12000 P235 12,7 268,28 5,6 6000 P235 12,7 268,28 5,6 12000 P235 standard length 12000-11800-6000-5800-5000-4000-3000-2000-1500-1000-500 12,7 299,24 4 11800 P235 standard length 12000-11800-6000-5800-5000-4000-3000-2000-1500-1000-500 12,7 318,29 4 11800 P235 12,7 318,29 5,6 11800 P235 12,7 318,29 5,6 11800 P275 12,7 318,29 5 11800 P355 12,7 318,29 7,9 11800 P355 12,7 318,29 4 6000 P235 12,7 318,29 4 12000 P235 12,7 318,29 5,6 6000 P235 12,7 318,29 5,6 12000 P235 standard length 12000-11800-6000-5800-5000-4000-3000-2000-1500-1000-500 12,7 350,04 5 11800 P235 12,7 350,04 5,6 11800 P235 12,7 350,04 7,1 11800 P235 12,7 350,04 5,6 12000 P235 standard length 12000-11800-6000-5800-5000-4000-3000-2000-1500-1000-500 12,7 400,84 5 11800 P235 12,7 400,84 5,6 11800 P235 12,7 400,84 6,3 11800 P235 12,7 400,84 7,1 11800 P355 12,7 400,84 7,9 11800 P235 12,7 400,84 5 12000 P235 standard length 12000-11800-6000-5800-5000-4000-3000-2000-1500-1000-500

Tubificio Lombardo reserves the right to change the contents without notice.

pressure bar

code

PN20,7 PN31 PN69 PN69 PN31 PN20,7 PN31 PN31 PN69 PN69 PN31

TL168C24 TL168C16 TL168C21 TL168C22 TL168C23 TL168C3 TL168C4 TL168C18 TL168C5 TL168C9 TL168C1

PN20,7

TL203C1

PN31 PN31 PN69 PN31 PN31 PN31 PN31 PN31 PN69 PN69

TL219C10 TL219C11 TL219C29 TL219C30 TL219C2 TL219C5 TL219C9 TL219C32 TL219C21 TL219C31

PN34,1 PN40 PN55 PN69 PN34,1 PN34,1 PN40 PN55 PN55 PN55

TL273C10 TL273C20 TL273C21 TL273C22 TL273C2 TL273C4 TL273C23 TL273C15 TL273C3 TL273C8

PN24,1

TL304C1

PN24,1 PN34,1 PN55 PN69 PN69 PN24,1 PN24,1 PN34,1 PN34,1

TL323C11 TL323C20 TL323C21 TL323C22 TL323C14 TL323C2 TL323C4 TL323C3 TL323C7

PN20,7 PN20,7 PN20,7 PN20,7

TL355C7 TL355C6 TL355C5 TL355C4

PN20,7 PN20,7 PN20,7 PN20,7 PN20,7 PN20,7

TL406C10 TL406C24 TL406C25 TL406C19 TL406C16 TL406C4

2

15


Quicklock pipes type B

A

t PD

P.D.

O.D.

O.D.

T

Internal welding

nominal OD sizes mm

2

16

2"SW

66,5

2 1/2"

76

3"

88,9

3"SW

97

4"SW

108

4"

114,3

4"SA

122

5"

139,7

6"SW

159

6"S

165,1

6"

168,3

6"SA

174,5

8"SA

232

10"SW

286

12"SW

336,5

14"SW

368

PD mm 60,3 60,3 70 70 70 80 80 80 80 88,9 88,9 88,9 101,6 101,6 101,6 101,6 108 108 108 108 108 108 108 114,3 114,3 114,3 130 130 130 152,4 152,4 152,4 160 160 160 160 160 160 160 160 160 160 165 165 219 219 273 273 323,9 323,9 355 355

A mm

T mm

Length L = mm

steel grade

pressure bar

15,88 1,5 5800 P235 PN30 15,88 2 5800 P235 PN30 15,88 1,5 5800 P235 PN30 15,88 2 5800 P235 PN30 15,88 1,5 6000 P235 PN30 15,88 1 5800 DC01 PN16 15,88 1,5 5800 P235 PN30 15,88 2 5800 P235 PN30 15,88 1,5 6000 P235 PN30 15,88 1 5800 DC01 PN16 15,88 1,5 5800 P235 PN30 15,88 2 5800 P235 PN30 15,88 1 5800 DC01 PN16 15,88 1,5 5800 P235 PN30 15,88 2 5800 P235 PN30 15,88 3,2 5800 P235 PN30 15,88 1 5800 DC01 PN16 15,88 1,5 5800 P235 PN30 15,88 2 5800 P235 PN30 15,88 2,5 5800 P235 PN30 15,88 3,2 5800 P235 PN30 15,88 1,5 6000 P235 PN30 15,88 2 6000 P235 PN30 17,5 1 5800 DC01 PN16 17,5 1,5 5800 P235 PN30 17,5 2 5800 P235 PN30 15,88 1,5 5800 P235 PN16 15,88 2 5800 P235 PN30 15,88 2 5800 P235 PN30 15,88 1,5 5800 P235 PN16 15,88 2 5800 P235 PN30 15,88 2,5 5800 P235 PN30 15,88 1,5 5800 P235 PN16 15,88 2,5 5800 P235 PN30 15,88 1,5 5800 P235 PN16 15,88 2,5 5800 P235 PN30 15,88 4 5800 P235 PN30 15,88 1,5 11800 P235 PN16 15,88 2,5 11800 P235 PN30 15,88 1,5 5800 P355 PN30 15,88 1,5 6000 P235 PN16 15,88 2,5 6000 P235 PN30 17,5 2,5 5800 P235 PN30 17,5 2,5 5800 P235 PN30 standard length 6000-5800-5000-4000-3000-2000-1500-1000-500 20,5 3 5800 P235 PN30 20,5 4 5800 P235 PN30 20,5 4 11800 P235 PN30 20,5 5,6 11800 P235 PN30 20,5 4 11800 P235 PN30 20,5 5,6 11800 P235 PN30 20,5 5 11800 P235 PN30 20,5 5,6 11800 P235 PN30 standard length 12000-11800-6000-5800-5000-4000-3000-2000-1500-1000-500

code TL066B3 TL066B2 TL076B2 TL076B3 TL076B1 TL089B6 TL089B2 TL089B5 TL089B1 TL097B3 TL097B1 TL097B2 TL108B3 TL108B4 TL108B2 TL108B5 TL114B10 TL114B5 TL114B4 TL114B11 TL114B12 TL114B2 TL114B1 TL122B1 TL122B7 TL122B4 TL139B4 TL139B5 TL139B1 TL159B1 TL159B2 TL159B3 TL165B3 TL165B4 TL168B4 TL168B6 TL168B10 TL168B7 TL168B11 TL168B12 TL168B2 TL168B13 TL174B1 TL174B2 TL232B1 TL232B2 TL286B1 TL286B2 TL286B1 TL286B2 TL368B1 TL368B2

Tubificio Lombardo reserves the right to change the contents without notice.


Quicklock pipes type D A

nominal sizes

OD mm

PD mm

A mm

2 1/2"S

73

4"S

101,6

5"SS

133

6"SS

152,4

6"SA

174,5

10"S 10"

254 273

70 70 70 100 100 130 130 150 150 150 160 160 160 160 160 250 250

15,88 15,88 15,88 15,88 15,88 15,88 15,88 15,88 15,88 15,88 17,5 17,5 17,5 17,5 17,5 19,05 19,05

C mm

T mm

Length L = mm

steel grade

pressure bar

69,09 1,5 5800 P235 PN34,1 69,09 2 5800 P235 PN34,1 69,09 1 5800 DC01 PN20,7 97,38 1,5 5800 P235 PN34,1 97,38 2 5800 P235 PN34,1 129,13 1,5 5800 P235 PN16 129,13 2 5800 P235 PN31 148,08 1,5 5800 P235 PN16 148,08 2 5800 P235 PN31 148,08 2,5 5800 P235 PN31 165,1 1 5800 DC01 PN12 165,1 1,5 5800 P235 PN16 165,1 2,5 5800 P235 PN34,1 165,1 1,5 11800 P235 PN16 165,1 2,5 11800 P235 PN34,1 249,23 2 5800 P235 PN12 268,28 2 5800 P235 PN12 standard length 6000-5800-5000-4000-3000-2000-1500-1000-500

C

PD

t

O.D.

External-internal welding

code TL073D1 TL073D2 TL073D3 TL102D1 TL102D2 TL133D1 TL133D2 TL152D1 TL152D2 TL152D3 TL174D9 TL174D10 TL174D6 TL174D11 TL174D12 TL254D1 TL273D1

2

nominal sizes

OD mm

PD mm

3/4" 1" 1 1/4" 1 1/2"

26,9 33,7 42,4 48,3

26,9 33,7 42,4 48,3

18" 20" 24" 14"AGS 16"AGS 18"AGS 20"AGS 24"AGS 28"AGS 30"AGS 32"AGS 36"AGS 42"AGS

457 508 609 355 406 457 508 609 711 762 813 914 1067

457 508 609 355 406 457 508 609 711 762 813 914 1067

System

T mm

Length L = mm

steel grade

pressure bar

OGS roll grooved 1,65 5800 P235 PN34,5 OGS roll grooved 1,65 5800 P235 PN34,5 OGS roll grooved 1,65 5800 P235 PN34,5 OGS roll grooved 1,65 5800 P235 PN34,5 standard length 6000-5800-5000-4000-3000-2000-1500-1000-500 OGS roll grooved 6,3 11800 P235 PN20,7 OGS roll grooved 6,3 11800 P235 PN20,7 OGS roll grooved 6,3 11800 P235 PN18 AGS roll grooved standard 5,6 11800 P235 PN25 AGS roll grooved standard 5,6 11800 P235 PN25 AGS roll grooved standard 6,3 11800 P275 PN25 AGS roll grooved standard 6,3 11800 P275 PN25 AGS roll grooved standard 6,3 11800 P275 PN25 AGS roll grooved standard 7,1 11800 P275 PN20,7 AGS roll grooved standard 7,1 11800 P275 PN20,7 AGS roll grooved standard 8 11800 P275 PN20,7 AGS roll grooved standard 8 11800 P275 PN20,7 AGS roll grooved standard 8,8 11800 P275 PN20,7 standard length 1200-11800-6000-5800-5000-4000-3000-2000-1500-1000-500

Tubificio Lombardo reserves the right to change the contents without notice.

C

O.D.

t

Quicklock pipes type Roll Grooved AGS, Roll Grooved OGS

code TL026OG1 TL033OG1 TL042OG1 TL048OG1 TL457OG1 TL508OG1 TL609OG1 TL355OG1 TL406AG1 TL457AG1 TL508AG1 TL609AG1 TL711AG1 TL762AG1 TL813AG1 TL914AG1 TL1067AG1

17


Pipes Irrigation type BA, ITA, CA and Flanged Pipes

Article Number Nominal Sizes

A mm

B mm

T mm

PN BAR

Steel Grade

50,0 76,1 88,9 108,0 133,0 159,0 194,0 250,0 300,0

50,0 70,0 80,0 100,0 133,0 159,0 190,0 250,0 300,0

1,0 1,0 1,2 1,2 1,2 1,2 1,5 2,0 2,0

20,0 20,0 20,0 15,0 12,0 120, 12,0 12,0 12,0

DC01 DC01 DC01 DC01 DC01 DC01 S235JR S235JR S235JR

50,0 60,0 80,0 100,0 120,0 150,0 150,0 200,0 250,0 300,0

50,0 60,0 80,0 100,0 120,0 150,0 150,0 200,0 250,0 300,0

1,0 1,0 1,0 1,0 1,0 1,0 1,2 1,5 1,5 1,5

15,0 10,0 9,0 8,0 7,0 6,0 12,0 8,0 5,0 4,0

DC01 DC01 DC01 DC01 DC01 DC01 DC01 S235JR S235JR S235JR

50,0 70,0 88,9 108,0 133,0 159,0

50,0 70,0 88,0 100,0 133,0 159,0

1,0 1,0 1,0 1,2 1,2 1,2

20,0 20,0 15,0 15,0 13,0 10,0

DC01 DC01 DC01 DC01 DC01 DC01

Irrigation pipe type BA

2

TL50BA1 TL76BA1 TL89BA1 TL108BA1 TL133BA1 TL159BA1 TL194BA1 TL250BA1 TL300BA1

2” 2”½” 3” 4” 5” 6” 8” 10” 12”

Irrigation pipe type ITA TL50ITA1 TL60ITA1 TL80ITA1 TL100ITA1 TL120ITA1 TL150ITA1 TL150ITA2 TL200ITA1 TL250ITA1 TL300ITA1

1” ½” 2” 3” 4” 5” 6” 6”A 8” 10” 12”

Irrigation pipe type CA TL50CA1 TL70CA1 TL89CA1 TL108CA1 TL133CA1 TL159CA1

2” 2”½” 3” 4” 5” 6”

Flanged Pipes Tubes and fittings can be welded to the following flanges: EN UNI PN6 - PN10 - PN16 - PN25 - PN40 - PN64 - WELDING NECK - SLIP ON - BLIND - FLAT ASA 150 - ASA 300 - ASA600 - WELDING NECK - RINGJOINT - SLIP ON

Fittings Any type of fitting such us elbows - tee - outlet - y are available on request, pipes and fittings can be supplied with the following surface treatment: black, hot dip galvanized, painted.

18

Tubificio Lombardo reserves the right to change the contents without notice.


Couplings, Fittings & Flanges

Quicklock elbows 30째

Quicklock cap with socket

Tubificio Lombardo reserves the right to change the contents without notice.

3

Quicklock tee with threaded outlet

Type BA 45째 elbows

19


Qicklock Couplings

size

OD

3/4" 1" 1 1/4" 1 1/2" 2" 2"SW 2 1/2"S 2 1/2" 3" 3"SW 4"S 4"SW 4" 4"SA 4 1/2” 5"SS 5" 5"S 6"SS 6"SW 6"S 6" 6"SA 8"SS 8" 8"SA 10"S 10" 10"SW 10"SS 12" 12"SW 14" 14"SW 15” 16" 18" 20" 24" 14"AGS 16"AGS 18"AGS 20"AGS 24"AGS 28"AGS 30"AGS 32"AGS 36"AGS 42"AGS 46” AGS 48” AGS 54” AGS 56” AGS 60” AGS

26,9 33,4 42,2 48,3 60,3 66,5 73 76 88,9 97 101,6 108 114,3 122 127 133 139,7 141,3 152,4 159 165,1 168,3 174,5 203,2 219,1 232 254 273 286 304,8 323,9 336,5 355,6 368 381 406,4 457,2 508 609 355,6 406,4 457,2 508 609 711 762 813 914 1067 1168 1219 1372 1422 1524

inches

3

20

mm

QN21 bar - psi

QN20 bar - psi

69-1000

34 - 500 34 - 500 34 - 500

69 - 1000 69 - 1000 69 - 1000

69-1000 69-1000 69-1000

34 - 500 31 - 450 34 - 500

69 - 1000 69 - 1000 69 - 1000

-

500 500 500 500

-

bar - psi

1000 1000 1000 1000 1000

34 34 34 34

69 69 69 69 69

QN24

QN22 bar - psi

QN23

TL21

40 - 580

Style 75 Victaulic - Fig. 705 Tyco

40 - 580

TL20

bar - psi

69-1000 40 - 580

31 31 31 31 31 31 31 31

-

450 450 450 450 450 450 450 450

69 - 1000 69 - 1000 69 - 1000

51-750 51-750

69 - 1000 69 - 1000 69 - 1000

48-700

Style 77 Victaulic - Fig. 707 Tyco

40 - 580 31 - 450 31 - 450

55 - 800

TL24

41-600 40 - 580

24 - 350 55 - 800 34 - 500 24 - 350

Style 177 Victaulic

55 - 800 31 - 450 20,7 - 300 20,7 20,7 20,7 20,7 17,2

-

TL22

300 300 300 300 250 25 - 350 25 - 350 25 - 350 25 - 350 25 - 350 20,7 - 300 20,7 - 300 20,7 - 300 20,7 - 300 20,7 - 300 16 - 232 16 - 232 12 - 175 12 - 175 12 - 175

AGS Victaulic

TL23

Style SC77 Victaulic

Tubificio Lombardo reserves the right to change the contents without notice.


Grooved end to be welded, type C TL80 Steel Diameters 2”... 20” A

B

PD

C

O.D.

t

External-internal welding

Grooved end to be welded, type B 3

TL81 Steel

A

t PD

O.D.

Diameters 2”... 6”

Internal welding

Gasket, spare part for quicklock coupling TL70 Diameters 3/4”... 60”

Tubificio Lombardo reserves the right to change the contents without notice.

21


Quicklock elbows 90° short radius Couplings, Fittings & Flanges Couplings, Fittings & Flanges Quicklock elbows 90° short radiusradius Quicklock elbows 90° short TL30S Steel Dima 3 R = 1,5 D C to E

TL30X Cast iron

C to E

Reduced radius C to E

Cast Fitting Cast Fitting Steel Fitting Steel Fitting

FIG. 210 - TL30S FIG. 210 - TL30S Article Number

Article Number

Article Number

C to E

Nominal Size Pipe OD Article Nominal Size Number mm mm inches mm Cast inches

Pipe OD

Coupling, Fitting & Flanges Steel Cast 3 Coupling, Fitting & Flanges Steel mm Quicklock elbows 90° long radius Quicklock elbows 90° long radius Quicklock elbows 90° long radius 3

-

-

3

TL30L Steel

-

Dima 5 R = 2,5 D

TL30S60P1 TL30S73P1 TL30S76P1 TL30S89P1 TL30S108P1

-

TL30S60P1 TL30S73P1 TL30S76P1 TL30S89P1

210M00034

210M00042

210M00048 210M00060 210M00073 210M00076 210M00089

25 1

210M00042

32 1 1/4

210M00048

40 1 1/2

210M00060

50 2

210M00073

65 2 1/2

210M00076

65 2 1/2

210M00089

80 3

210M00108

100 4

25 1

32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3

33,7

42,4

48,3 60,3 73,0 76,1 C to88,9 E

Quicklock elbows 45° Couplings, Fittings & Flanges Couplings, Fittings & Flanges Quicklock elbows 45° Quicklock elbows 45° TL32S Steel Dima 3 R = 1,5 D

TL32L Steel Dima 5 R =2,5 D

TL32X Cast iron Reduced radius

3 22

3

33,7

42,4 48,3 60,3 73,0 C to E 76,1 88,9 C to E

mm 57 70 70 83-76 95-95 95-95 108-114

108,0 121-142,5 100Cast Fitting 108,0 Cast Fitting 4 FIG.TL30S114P1 210 - TL30L Steel Fitting 114,3 127-152 FIG. 210 -210M00114 TL30L 210M00114 100 Steel TL30S114P1 100 114,3 Fitting 4 4 TL30S133P1 210M00133 125 133,0 133-181 TL30S133P1 210M00133 125 133,0 5 5 TL30S139P1 210M00139 125 139,7 140-190 TL30S139P1Article 210M00139 125 139,7C to E Article Nominal Size5 Pipe OD Article Article Nominal Pipe OD 5 Size Number TL30S141P1 Number Number 210M00141 Number 125 141,3 140-190 TL30S141P1 210M00141 125 141,3 5 mm 5 mm SteelTL30S159P1 Cast210M00159 inches 150 mm 159,0 mm 152-216 TL30S159P1 210M00159 150 159,0 Steel Cast inches mm 6 TL30L60P1 210LR0060 50 111-135 6 60,3 50 60,3 TL30S165P1 TL30L60P1 210M00165 210LR00602 150 165,1 165-216 C to E TL30S165P1 210M00165 150 165,1 2 6 TL30L73P1 210LR0073 65 127-175 C to E 6 73,0 65 73,0 TL30S168P1 TL30L73P1 210M00168 210LR0073 168,3 165-216 2 1/2 150 TL30S168P1 210M00168 168,3 2 150 1/2 6 TL30L76P1 210LR0076 65 127-175 6 76,1 65 76,1 TL30S219P1 TL30L76P1 210M00219 210LR0076 219,1 197-305 2 1/2 200 TL30S219P1 210M00219 219,1 2 200 1/2 8 TL30L89P1 210LR0089 80 149-205 8 88,9 88,9 TL30S273P1 TL30L89P1 210M00273 210LR00893 250 C to E 80 273,0 229-381 TL30S273P1 210M00273 250 273,0 3 10 C to E TL30L114P1 210LR0114 100 191-253 10114,3 100 114,3 TL30S323P1 TL30L114P1 210M00324 210LR01144 300 323,0 254-457 TL30S323P1 210M00324 300 323,0 4 12 TL30L139P1 210LR0139 125 139,7Fitting 241-330 Cast 12 TL30L139P1 210LR0139 125 TL30S355P1 355,6 Cast 139,7 280-533 Steel Fitting Fitting FIG. 210TL30S355P1 - TL32 210M00355 210M003555 350 350 355,6 5 14 Steel Fitting TL30L141P1 210LR0141 125 141,3 241-330 FIG. 210 - TL32 210LR0141 14 TL30L141P1 125 141,3 TL30S406P1 210M00406 400Size 305-610 5 Article Nominal Pipe406,9 OD TL30S406P1 Article 210M00406 400 406,9 C to E 5 16 Article 210LR0165 Article150 Nominal Size Pipe OD TL30L165P1 165,0 273-375 Number Number 16 TL30L165P1 210LR01656 150 165,0 Number Number mm 6 TL30L168P1 210LR0168 150 273-375 mm168,3 mm Steel Cast mm TL30L168P1 210LR01686 inches 150 168,3 6 Steel Cast inches mm the right to change33,7 the contents without notice. 45 201M00034 Tubificio Lombardo reserves 25 TL30L219P1 210LR0219 200 219,1 362-510 1 TL30L219P1 210LR0219 200 219,1 201M00034 25 33,7 8 TL30S108P1

210M00108

210M00034

C to E

C to E

Ti

mm 57 70 70 83-76 95-95 C to E 95-95 108-114 121-142,5 127-152 133-181 140-190 Steel

C to E Tickness

140-190TUB

LOM

mm 152-216 mm

2,9 111-135 165-216 2,9 127-175 165-216 2,9 127-175 4 197-305 3,2 149-205 5 229-381 3,6 191-253 5 254-457 4,0 241-330 5, 280-533 4,0 241-330 6, Appro 305-610 C to 4,5 E Weig 273-375 4,5 273-375 kg

mm

0,3 6,3 362-510 45


Couplings, Fittings & Flanges Quicklock elbows 30°Couplings, Fittings & Flanges Quicklock elbows 30° Quicklock elbows 30°

L

TL33S Steel Dima 3 R = 1,5 D

C to E C to E

TL33L Steel C to E

Dima 5 R = 2,5 D

C to E

FIG. 211 - TL33 FIG. 211 - TL33 Article Number Article Number Steel

Steel Fitting Steel Fitting

Nominal Size Nominal Size mm inches mm 50 inches

Pipe OD

C to E

Pipe OD

Quicklock elbows 15° mm Couplings, Couplings,Fittings Fittings&&Flanges Flanges Steel mm Quicklock Quicklockelbows elbows15° 15° TL33S60P1

2

TL33S60P1 TL33S73P1

TL34S Steel

65 2 1/2

TL33S73P1 TL33S76P1

Dima 3 R = 1,5 D

TL33S76P1 TL33S89P1

TL34L Steel

TL33S89P1 TL33S108P1

Dima 5 R = 2,5 D

TL33S108P1 TL33S114P1 TL33S114P1 TL33S133P1 TL33S133P1 TL33S139P1

TL TL34 34 TL33S139P1

TL33S141P1

50 2

65 65 2 1/2 2 1/2 65 80 2 1/2 3 80 100 3 4 100 100 4 4 100 125 4 5 125 125 5 5 125 125 5 5 125 Nominal Size 150 Nominal 5 Size 6 150 150mm6 mm 6inches inches 150 150 50 6 6 2 50 2 150 200 65 6 65 8 2 1/2 2200 1/2 250 65 8 65 10 2 1/2 2250 1/2 300 8010 80 12 3 3 300 350 10012 14 4100 4 350 400 10014 16 4100 4 400 12516 125 5 5 125 125 Nominal5 Size 5 125 125 Size Nominal 5 mm 5 150 150 inches 6mm 6 50 150 150 2inches 6 6

60,3

60,3

73,0

73,0

76,1 88,9 C to E C to E 108,0 C to114,3 E C to E 133,0

76,1 88,9

108,0 114,3

133,0 139,7 Steel Fitting

Steel Fitting

141,3

139,7

Article Pipe Couplings, Fittings & Flanges Article PipeODOD Number Number Couplings, Fittings & Flanges Quicklock elbows 7,5° Quicklock elbows 7,5° Steel Steel Quicklock elbows 7,5° mmmm 33

TL33S141P1 TL33S159P1

TL33S159P1 TL33S165P1

TL35S Steel Dima 3 R = 1,5 D

TL35L Steel Dima 5 R = 2,5 D

TL33S165P1 TL33S168P1 TL34S60P1 TL34S60P1 TL33S168P1 TL33S219P1 TL34S73P1 TL34S73P1 TL33S219P1 TL33S273P1 TL34S76P1 TL34S76P1 TL33S273P1 TL33S323P1 TL34S89P1 TL34S89P1 TL33S323P1 TL33S355P1 TL34S108P1 TL34S108P1 TL33S355P1 TL33S406P1 TL34S114P1 TL34S114P1 TL33S406P1 TL34S133P1 TL 35 TL34S133P1 TL34S139P1 TL TL34S139P1

Article TL34S141P1 Number TL34S141P1 Article Number TL34S159P1 TL34S159P1 Steel

Tubificio Lombardo reserves the right to change the contents without notice. TL35S60P1

TL34S165P1 Steel TL34S165P1

35

159,0

165,1

141,3

159,0

165,1 168,360,3 60,3 168,3 219,173,0 73,0 219,1 C to273,0 E 76,1 76,1 273,0 C to E 323,9 88,9 88,9 323,9 C to 355,6 E 108,0 108,0 355,6 C406,4 to E114,3 114,3 406,4 133,0 Steel 133,0 Fitting 139,7Steel Fitting 139,7

Pipe OD

141,3 141,3 Pipe OD 159,0 159,0 mm 60,3 165,1 mm 165,1

Approx. C to E

A

mm 50 50 50 50 70 70 70 70 70

k

1

mm 50 50

3

1,

50

1,

50

2,

70

2,

70

2,

70

2,

70

2,

70 C to C toE E

App 4, A

90

90

90

4,

mm mm 90

90 50 50 90 120 50 50 120 120 50 50 120 120 50 50 120 120 70 70 120 120 70 70 120 70 70

4,

9,

10

13

15

20

70 70

C to E

Appr

70 C 70 to E

A

90 90 mm 50 90mm 90

1,

23


Fittings & Flanges Elbows 22 ½oCouplings, Couplings, Fittings & Flanges Elbows 22 ½° cast Elbows 22 ½° cast

TUBI LOMB

TL38 Cast iron Reduced radius

C to E C to E

C to E C to E

Cast Fitting

FIG. 212 3

3

Article Number

Cast Fitting

FIG. 212 Nominal Size

Article Number

Pipe OD

C to E

Nominal Size mm inches

Pipe OD

Couplings, FittingsFittings & Flanges Couplings, & Flanges Elbows 11 ¼ ElbowsElbows 11 ¼° cast 11 ¼° cast o

3

mm inches

A W

C to E

mm

mm

mm

mm

TUB LOM

TL39 Cast iron Reduced radius C to E

C to E

C to E

FIG. 211 Article Number

Cast Fitting

FIG. 211 Nominal Size

Article Number

C to E

Nominal Size

Pipe OD

Pipe OD

mm

mm inches mm Quicklock equal tee inches mm Couplings, Fittings & Flanges Couplings, Fittings & Flanges Quicklock equal Quicklock equal teetee TL50C Steel

Cast Fitting C to E

Approx.

C to E

mm

kg

mm

TUBIF LOMBA

Standard dimension

TL50X Cast iron C to E

Reduced dimension

C to E

C to E

General notes: Additional information is included in our data sheets and is available request. It is theC Designer’s respo to E Castupon Fitting to General select products suitable for the intended service and to ensure that pressure ratings and performance Cast Fittingupon notes: Additional information is included in our data sheets and is available request. It is dat the Steel Fitting FIG.219 -read TL50 exceeded. Alwaysto andproducts understand the installation constructions. Never removethat anypressure piping component select suitable for the intended service and to ensure ratings and Steel Fitting - TL50 correct orFIG.219 modifyexceeded. any piping deficiencies without first depressurizing and draining the system. Material and Always read and understand the installation constructions. Never remove any p selection verified with theany gasket recommendation listing for the specific application. Articleshould be Nominal Size Pipefirst OD depressurizing C to E draining the Approx. correct or Article modify piping deficiencies without and syst

Number Article

selection Number shouldArticle be verified with the gasketSize recommendation listing for the specific applica Nominal Pipe OD C toWeight E

Tubificio Lombardo reserves the right to change the contents without notice

3 24

3

Number

Number

mm inches

Tubificio Lombardo reserves the right to change the contents without notice

Steel -

Cast

Steel -

mm

mm

mm

219M00034 25 the right 33,7 Tubificio Lombardo reserves to change the contents without Cast inches mm notice. 57 1

219M00034

219M00042

32

25

42,4

33,7

70

kg

mm 57

0,5 0,6


Couplings, Fittings & Flanges Couplings, Fittings Quicklock reducing tee & Flanges Quicklock Quicklock reducing tee reducing tee

TUBIFICIO LOMBARDO

TL51C Steel Standard dimension

TL51X Cast iron

C to E

C to E

Reduced dimension C to E

FIG 221 - TL 51 Article Number

Cast Fitting Steel Fitting

FIG 221 - TL 51 Article Number Article

Nominal Size

Number

mm

Pipe OD

Article Number

C to E

Approx.

Nominal Size

PipeWeight OD

Cast inchesFittings mm & Flanges Couplings, mm mm Quicklock cross Steel Cast inches Couplings, Fittings & Flanges Quicklock cross Steel -

-

TL59C Steel Standard dimension

221M02015

50 x 40 x 50 2 x1 1/2 x 2

-

221M02520 65 x50x65 Quicklock cross 2 1/2 x 2 x 2 1/2

-

50 x 40 x 50 2 x1 1/2 x 2 95,2

221M02520

65 x50x65 2 1/2 x 2 x 2 1/295,2

73,0 x 60,3 x 73,0

221M02615

TL51C76P1

221M02620

-

221M03010

-

221A03015

-

TL51C89P1

221M03020

-

TL51C89P2

221M03025TL51C89P1

TL51C89P3

221M03026 x 80 88,9 x 76,1 x 88,9 TL51C89P2 221M03025 FIG. 227 - TL59 FIG. 227803 xx21/2 -65TL59 x3

TL59X Cast iron Reduced dimension

TL51C76P1

TL51C114P1

221M04220TL51C89P3

TL51C114P2

Article Article number 221M04225

TL51C114P3

221M04226

TL51C114P1 number

65 x 50 x 65 2 1/2 x 2 x 2 1/2

76,1 x 48,3 x 76,1

221M02615

kg

2,0

73,0 x 60,3 x 73,0

C to E

65 x 40 x 65

TL51C114P2

TL51C114P4

-

TL51C139P1

221M05230

TL59C60

Standard dimension

TL51C139P2

TL41X Cast iron

TL51C141P1

Reduced dimension

TL51C114P3

TL51C114P4

TL51C141P2

80 x 25 x 80108,2 3x1x3

88,9 x 33,73,7 x 88,9

108,0

80 x 50 x 80 3x2x3

221A03015 88,9 x 60,3 x 88,9

80 x 40 x 80108-126 3 x 1 1/2 x 3

88,9 x 48,3 x 88,9 C to E 2,5-3,50

108,2

80 x 65 x 80 3 x 21/2 x 3

221M03020 88,9 x 73,0 x 88,9

80 x 50 x 80 108,2-126 3x2x3

88,9 x 60,3 x 88,9 2,6-3,55

114,3 x 60,3 x 114,3 221M03026

100 number x 65 x 100 4 x 21/2 x 4

114,3 x 73,0 x 114,3 100 x 50 x 100 127,0-145 221M04220 number mm 4x2x4

100 x 65 x 100 4 x 21/2 x 4

221M04225

Nominal Size

Article

3,2

108,2-126 2,6-3,60 Cast Fitting88,9 x 73,0 80 x 65 x 80 x 88,9 Cast Fitting Fitting Steel Fitting 3 x 21/2 x Steel 3

100 x 50 x 100 4 xArticle 2x4

100 x 80 x 100 4x3x4 227M00048

125 x 80 x 125 5x3x5 227M00060

221A05330

125 x 80 x 125 227M00089 5x3x5

TL59C108 TL59C89 TL51C141P2

227M00108

TL59C114

227M00114

TL59C108

114,3 x 76,1 x 114,3

32 1 1/4x 114,3 114,3 x 88,9 227M00042

221M04226

40 1 1/2x 139,7 139,7 x 88,9

227M00048 221M04230 50

127,0-145 80 x 65 x 80 3 x 21/2Pipe x 3 OD

Nominal Size

4,6-5,75 88,9 x 76,1 x 88,9

C to E

TL59C141 TL59C159

Steel 3

TL59C168

Article ArticleNumber 327F00141 TL59C139 Number 327F00165 TL59C141 Cast

Tubificio Lombardo reserves the right to change the contents without notice. -

3

TL59C219

Steel

141,3 x 73,0 x 141,,3

227M00073 221M05242 65

13,7-164

13,7-164

65 x 125 76,1 125 x 100 21/2 1 1/2 5 x 4 x 5 141,3 x 88,9 x 141,3 13,7-164 88,9 227M00076 221A05325 80 125 x 65 65 x 125 3 1 1/2 5 x 21/2 x 5 100 227M00089 221A05330 4

227M00108

100 4 125 5

227N00168

Nominal Size Article 125 227M0139 5 Number 150 mm 6 327F00141 inches 150 Cast

227M00219

200

250M01210 TL59C159

127,0-145

100 x 65 x 100 4 x 21/2 x 42,4 4 127,0-145 32 100 x 65 x 100 1/4 x 48,3 4 x 121/2 4

Pipe OD

5,1-5,80 114,3 x 60,3 x 114,3

40 X 32 6 250M01210 327F00165 1 1/4

108-126 108,2-126 108,2-126

Approx. C to E Weight

127,0-145

kg 127,0-145

5,2-5,90 114,3 x 42,4 76,1 x 114,3

TUBIFICIO 69,9 127,0-145 LOMBARDO

5,1-5,85

mm 69,9

69,9

7,5-8,00

7,3-8,00

73,095,3-116 139,7 x 114,3 x 139,7 8,0-8,10

108,0-12,6 76,1 141,3 x 73,0 x 141,,3

1,0mm 1,1

69,9 127,0-145

1,2-2,28

82,6-104

13,7-164 2,4-3,24 95,3-116 1,8-3,24 13,7-164 3,4-4,44 95,3-116

13,7-164

108,0 121,0-145 5,3-7,32 108,0-12,6 125 x 80 80 x 125 141,3 x 88,9 88,9 x 141,3 13,7-164 3 5x3x5 114,3Cast Fitting 127,0-45 5,5-7,32 100 108,0 121,0-145 Cast Fitting Steel Fitting 4 139,7

100 Pipe 4 OD 141,3

Nominal Size 125 5 159

mm 125 mm inches 5 168,3 42,4 X 33,7 40150 X 32 219,1 161/4

C to

114,3 x 73,0 mm x 114,3

100 x 40 80 x 100 88,9 x 114,3 E to 114,3 E x 48,3 60,3 82,6-104 1x 1/2 E to E 4 3 x 4 2 139,7 x 114,3 x 139,7 13,7-164 8,0-8,10 227M00060 50 60,3 221M05230 65 125 x 80 x 125 139,7 x 88,9 x 139,7 73,0 95,3-116 5 x 23 x 5 21/2

FIG.250 - TL41 TL59C139 FIG.250 227M0139 - TL41 227M00114 TL59C114

Article Number

95,2

221M03010 88,9 x 48,3 x 88,9

80 x 40 x 80 3 x 1 1/2 x 3

125 x 65 x 125 5 227M00076 x 21/2 x 5

TL59C76 TL51C141P1

76,1 x 48,3 x 76,1

95,2-116

221A05325

TL59C89

3 95,2

76,1 x 60,3 x 76,1

125 x 100 x 125 5x4x5 227M00073

TL59C73 TL59C76 TL51C139P2

2,7

65 x 50 x 65 108,0 2 1/2 x 2 x 2 1/2

221M05242

TL59C60 TL59C73 TL51C139P1

C to E

88,9 x 33,7 x 88,9

80 x 25 x 80 3x1x3

227M00042

221M04230

82,6

2,0-2,60

Quicklock concentricSteelreducer Cast mm mm inches Couplings, Fittings & Flanges Steel Cast inches Couplings, Fittings & Flanges Quicklock concentric reducer reducer Quicklock concentric TL41C Steel -

mm

60,3 x 48,3 x 60,3

76,1 x 60,3 x 76,1 2 1/2 x 1 1/2 x95,2-116 2 1/2

221M02620

C to E

mm1,2

82,6

221M02015

-

-

65 x 40 x 65 2 1/2 x 1 1/2 x 2 1/2

60,3 x 48,3 x 60,3

Cast F Steel F

139,7-164 6,8-9,96 Steel Fitting

114,3

E to E Pipe139,7-164 OD 139,7

165,1-183

141,3 mm

165,1-183 mm

63,5 42,4159X 33,7

229-228

127,0-45

Approx. 8,0-9,96 E to E Weight 139,7-164 10,2-14,40

139,7-164 kg

12,8-14,40 mm

0,525 63,5 165,1-183

21,8-33,75


Quicklock eccentric reducer TL48 Steel Standard dimension

Steel Fittings

Quicklock hose spigot 3

TL44 Steel On request state dimension P

P

Steel Fittings

Quicklock flanged outlet Couplings, & Flanges Couplings, Fittings Fittings & Flanges Quicklock Quicklock flanged flanged outlet outlet

TUBIFICIO LOMBARDO

TUBIFICIO LOMBARDO

TL60 Steel

On request state the following: - flange standard, EN/UNI PN6 - PN10 PN16 - PN25 - PN40 - PN64, ASA 150, ASA 300, ASA 600, DIN standard; - Type of flanges, flat, welding neck, slip on, ring joint.

FIG.341 - TL60 FIG.341 - TL60 Article Number 26

TL60C60P1

E to

E to E

Article Nominal SizeNumber Tube TL60C60P1 DN50 2

Nominal Size Tube

SteelFitting Fittings Steel

Steel Fitting

Pressure Pressure E to E Flanges Flanges mm DN50 PN - 16 - 25 - 40 - 64 150notice. FLANGES PN Lombardo 6 - 10 -FLANGES 16 - 25 the - 40 -664-to10 Tubificio reserves right change the contents without 2

E to E mm 150


Flanges blind flange

slip-on flange

EN - UNI - DIN - ASA PN 10 - PN 16 - PN 25 - PN 40 - PN 64

EN - UNI - DIN - ASA PN 10 - PN 16 - PN 25 - PN 40 - PN 64

flat flange

welding neck flange

3

3

EN - UNI - DIN - ASA PN 10 - PN 16 - PN 25 - PN 40 - PN 64

EN - UNI - DIN - ASA PN 10 - PN 16 - PN 25 - PN 40

Steel Fittings - Define on request: diameter, pressure, type of flange, reference norms if available.

Couplings, Fittings & Flanges 45° lateral Quicklock tee Couplings, Fittings & Flanges 45° lateral Quicklock 45° lateral Quicklock tee tee

TUBIFICIO LOMBARDO

TUBIFICI LOMBARD

TL61 Steel On request state outlet’s angle

FIG.314FIG.314 - TL61 - TL61 Article

Article number

Nominal Size

Steelwithout / Cast notice. Tubificio Lombardo reserves the right to change the contents 314F00034

Steel / Cast

mm inches 25

C to LE

C to SE

C to SE

C to LE

C to LE

number Tubificio Lombardo reserves the right to change the contents without notice

C to LE

Steel Fitting

Steel FittingsSteel Fitting

Pipe OD

Nominal Size

mm mm inches 33,7

Pipe OD

mm

C to LE

mm 127,0

C to SE

C to LE

mm

mm57,0

Approx. C to SE Weight kg

mm 0,7

Appro Weig 27

kg


45° Reducing Lateral QuicklockFittings tee Couplings, & Flanges, Couplings, Fittings & Flanges, 45° Reducing Lateral Quicklock tee 45° Reducing Lateral Quicklock tee

TL62 Steel

TUBIFICIO LOMBARDO

On request state outlet’s angle

C to C to LE

C to LE

C to LE

Ct

C to SE

Steel Fitting

FIG.325 -FIG.325 TL62 - TL62 Article Number 3

3

Run Size

Pipe OD

Branch

OD

DN

mm

Article Number

Steel

Run Size

Pipe OD

Branch

On request state outlet’s diameter

C to SE

OD

mm

Approx.

C to Weight LE

mm

DN

mm

kg

88,9 DN

50

mm

60,3

DN

216,0

mm

83,0

mm 4,4

mm

TL62C89P2

TL62C89P1 80

80 88,9

65 88,9

76,1

50

216,0

60,3

83,0

216,0 5,2

83,0

TL62C114P1

100

114,3

50

60,3

TL62C114P3

TL62C114P1 100

100 114,3

114,3 80

88,9

TL62C139P1

TL62C114P2 125

100 139,7

50 114,3

60,3

65

TL62C139P2

TL62C114P3 125

100 139,7

80 114,3

TL62C139P3

125 TL62C139P1

139,7 125

100139,7

TL62C165P1

150 TL62C139P2

165,1 125

50 139,7

TL62C165P2

150 TL62C139P3

165,1 125

80 139,7

TL62C165P3

150 TL62C165P1

TL62C165P4 TL62C168P1 TL62C168P2 TL52 TL62C168P3

Article TL62C168P4 Number TL62C219P1 TL62C219P2 TL52C60P1 TL62C219P3

267,010,2

95,0

88,9

318,0

95,0

114,3

50

318,0

60,3 102,0

318,013,8

102,0

60,3

80

356,0

88,9

114,0

318,015,0

102,0

88,9

100

356,0

114,3 114,0

318,016,8

102,0

50

356,0

60,3 114,0

356,018,1

114,0

356,0

114,0

20,4

114,3 139,7

150

168,3

50

60,3

150

168,3

80

TL62C165P4

150

150

168,3

Nominal TL62C168P1 150 Dia

150 168,3

200 mm TL62C168P2

219,1 150

200inches TL62C168P3 50 200 2

219,1

150

165,1 165,1

100

Pipe OD

88,9 114,3

125168,3

139,7

100168,3

114,3

mm125 168,3 60,3

TL52C73P1 TL62C273P1

TL62C168P4

250 65 TL62C219P12 1/2 250 65

219,1

150

273,0

200

150

168,3

73,0100

219,1

95,0

83,0 95,0

267,010,2

100165,1

150

7,7

216,0

267,0 8,4

88,9 102,0

125

TL62C165P3

95,0

80

165,1 150

165,1

267,0

76,1 60,3

7,0

76,1 102,0

165,1

150

267,0

TUBIFICIO

95,0LOMBARDO

318,0

150

TL62C165P2

50

267,0

80 100 125

L 50 80

L 356,0

356,0

114,0

16,8

356,0

356,020,4

3114,0

457,0

152,0

356,027,0

114

380

521,0

100

114

114,0

114,0

457,0

139,7

15,0

356,0

457,0

125

114,3

356,0

114,0

Approx. 60,3 114,0 Weight

356,0

139,7 mm 100 380 168,3

114,3

88,9

356,0 Steel Fitting

Quicklock tee with Couplings, female threaded outlet Fittings & Flanges,

88,9

114,0

18,1

kg152,0

30,8

114,3 1,50

356,0

139,7

356,0

114,0

457,0

152,0

114,3

152,0

34,0

2,60 165,0

37,6

114,0

Quicklock tee with threaded outlet Couplings, Fittings TL62C219P2 200 & Flanges, 219,1 female 125 139,7 165,0 457,0 152,0 2 1/2 250 273,0 150 168,3 521,0 47,6 80 88,9 380 2,90 TL62C219P3 200 female 168,3 165,0 457,052,6 152,0 Quicklock with threaded 250tee 273,0 200219,1 219,1 150outlet 521,1 3

TL62C273P2 TL52C76P1

273,0

76,1125

139,7

380

521,0

165,0 2,60

TL62C273P3 TL52C89P1 TL62C273P4

TL53 Steel On request state outlet’s diameter

300 TL62C273P1 4

323,9 250

108,0 100273,0

114,3

TL62C323P2 TL52C114P1

300 100 TL62C273P2 4 300 TL62C273P3 125 5

323,9

150 114,3 273,0

168,3

323,9

250

200 139,7 273,0

219,1

250

141,3

TL52C141P1

45,4

TUBIFICIO LOMBARDO

TL52C108P1 TL62C323P1

TL62C323P3 TL52C139P1

100

250

TL62C273P4 125 5

273,0

100

380

584,0

3,80 114,3 178,0

521,062,1

165,0

380 125

584,0

178,0 139,7 3,80

63,5

165,0

584,0

178,0 168,3 5,70

521,0

165,0

219,1 5,70

521,1

165,0

380 150

200 380

521,0

66,7

TL62C323P1 300 in our data 323,9 and is available 100 584,0 General notes: Additional information is included is the8,80 Designe r’s responsibility TL52C159P1 150 159,0 sheets 380upon request. It114,3 to select products6 suitable for the intended service and to ensure that pressureL ratings and per formance data is not TL62C323P2 300 323,9 constructions. 150 Never remove168,3 584,0 nor exceeded. Always read and understand the installation any piping components TL52C168P1 380and draining the s ystem. 8,80 Material and gasket correct or modify150 any piping deficiencies168,3 without first depressurizing L 6 TL53 Steel Fitting selection should be verified with listing . TL62C323P3 300the gas ket recommendation 323,9 200for the s pecific application 219,1 584,0 TL52C219P1 200 219,1 400 16,40 8 Article Nominal Pipe OD L Approx. 3

TL52C273P1 TL52C323P1

3 28

C to SE

Steel80

Quicklock tee with male outlet TL62C89P2 80 threaded 88,9 65 TL62C114P2 100 114,3 65 76,1

TL52 Steel

C to LE

TL62C89P1

Quicklock tee with male threaded outlet Couplings, Fittings & Flanges, 3

Steel Fitting

TL52C355P1

Number

TL53

Dia

273,0

400

22,40 Weight

178,0 178,0

Steel Fitting

mm

Article L 300 323,9 Nominal 400 25,80 kg inches mm mmPipe OD General notes: Additional information is included in our data sheets and is available upon request. It is the Design 12 TL53C60P1 50 60,3 380 1,50 Number Dia to select products suitable for the intended service and to ensure that pressure ratings and per for Steel

350

TL53C73P1

TL52C406P1

250 10

178,0

TL53C76P1

2

355,6

400

28,20

exceeded. Always read and understand the installation constructions. Never remove any piping c 14 mm73,0 65 380 2,60 correct or modify any piping deficiencies without first depressurizing and draining the s ystem. Ma 2 1/2 400 406,4 inches 400 33,50 Steel mm mm application . selection should beTubificio verified with the gasthe ketright recommendation listing for the s pecific Lombardo reserves to change the contents without notice. 65 76,1 380 2,60 16 2 1/2 TL53C60P1 50 60,3 380


Couplings, Fittings & Flanges, Quicklock Quicklockon online linedistributor distributor

TUBIFICIO LOMBARDO

TL54 Steel On request state the following: - male or female’s outlet - outelet’s diameter - outelet’s number TL54

L Steel Fitting

Article Number

Nominal Dia

Steel

mm inches

Pipe OD

Couplings, Fittings & Flanges, Quicklock end distributor Quicklock end distributor

mm

mm

kg 3,90

50 2

60,3

660

TL56C73P1

65 2 1/2

73,0

660

TL56C76P1

65 2 1/2

76,1

660

4,80

80 3

88,9

750

5,90

100 4

108,0

750

9,40

TL56C114P1

100 4

114,3

750

9,40

TL56C139P1

125 5

139,7

850 L

12,20

TL56C141P1

125 5

141,3

TL56C89P1

On request state the following: - male or female’s outlet TL56C108P1 - outelet’s diameter - outelet’s number TL55

TL56C159P1

Steel

TL56C168P1

Nominal Dia

TL56C219P1

mm inches

150 6

Pipe OD

150 6 200 8

159,0

TL56C273P1

50 2

TL56C323,9

65 2 1/2

TL56 SteelTL56C355,6

TL55C76P1

65 2 1/2

TL55C89P1

80

TL55C73P1

250 10

300 12

350 14

TL56C406 400 3 On request state the following: 16 -TL55C108P1 male or female’s outlet 100 - outelet’s diameter 4 - outelet’s numberplease state the On request following:

L

mm

219,1

60,3 73,0

76,1 88,9

273,0

323,9

355,6 355,6

mm 660 660 660 750

850 850

19,10

850

kg

29,60

3,90 4,80

850

4,80

850

5,90

850

750

9,40

100 4

114,3

750

9,40

125 5

139,7

850

12,20

125 5

141,3

850

TL55C159P1

150 6

159,0

850

TL55C168P1Article

150 6

Nominal Dia

168,3

200 8

mm inches

219,1

TL56

TL55C141P1

Number TL55C219P1

Steel

TL55C273P1 250 273,0 TL56C60P1 50 without notice. Tubificio Lombardo reserves the right to change 10the contents 2 TL55C323P1 300 323,9

Pipe OD

850

L Steel Fitting

OD

850

mm 60,3

850 850

19,10

Approx. Weight

850

3

12,20

108,0

-TL55C114P1 Male or female outlet - Outlet’s diameter TL55C139P1 - Outlet’s numbers

3

TUBIFICIO 4,80 LOMBARDO

Steel 850 Fitting

168,3

Couplings, Fittingsdistributor & Flanges, Quicklock service Quicklock service distributor TL55C60P1

Approx. Weight

TL56C60P1

TL55 Steel

Article Number

L

43,90 TUBIFICIO LOMBARDO 52,00

58,0 76,80

12,20 19,10 19,10

Approx. Weight

3

29,60

mm 660

43,90 52,00

kg 3,90

29


Couplings, Fittings & Flanges, Quicklock female socket Quicklock female socket

TUBIFICIO LOMBARDO

TL47 Steel On request state DE dimension

DE

DR

L

TL47

Steel Fitting

Couplings, Fittings & Flanges, Article Size DR Quicklock maleNominal socket number

3

Steel

mm inches

TL46 Steel

mm

mm

kg

50 2

60,3

66,3

0,59

TL47C73P1

65 2 1/2

73,0

82,0

0,89

TL47C76P1

65 2 1/2

76,1

82,0

0,89

TL47C89P1

80 3

88,9

95

1,16

TL47C108P1

100 4

108,0

122

1,80

TL47C114P1

100 4

114,3

122

125 5

139,7

147

141,3DR

147

159,0

174

168,3mm 60,3

174

On request state DE dimension

TL46 TL47C139P1 TL47C141P1 Article

number

TL47C159P1

Steel TL47C168P1 TL46C60P1

125 Nominal Size 5

150 6 mm

inches 150 6 50 2

DE

Couplings, Quicklock capFittings & Flanges, Quicklock cap

TUBIFICIO LOMBARDO

1,80

L

Steel Fitting 2,30 2,30Approx.

DE

Weight

3,75

mm

3,75

kg

66,3

0,59

TL46C73P1

65 2 1/2

73,0

82,0

0,89

TL46C76P1

65 2 1/2

76,1

82,0

0,89

TL46C89P1

80 3

88,9

95

1,16

TL46C108P1

100 4

108,0

122

1,80

TL46C114P1

100 4

114,3

122

1,80

TL46C139P1 TL40X Cast iron

125 5

139,7

147

2,30

TL46C141P1

125 5

141,3

147

150 6

159,0

174

Cast Fittings 3,75 Steel Fittings

150 6

168,3

174

3,75

Approx. Weight

TL40C Steel

TL40 TL46C159P1 TL46C168P1

3

Approx. Weight

TL47C60P1

Quicklock male socket 3

DE

TUBIFICIO LOMBARDO

L

2,30

Article Number

Nominal Size

Pipe OD

L

Steel Cast

mm inches

mm

mm

kg

260M00042

32 1 1/4

42,4

22

0,2

260M00048

40

48,3

30

Tubificio Lombardo reserves the right to change the contents without notice.

22

0,3


Couplings, Fittings & Flanges, Quicklock capcap with male socket Quicklock with male socket

TUBIFICIO LOMBARDO

TL42 Steel On request state outelet’s diameter

L

TL42 Article

Steel Fittings Steel Fittings Nominal Size

Pipe OD

L

Couplings, Number Fittings & Flanges, mm Quicklock cap with Steel inchesfemale socket mm Quicklock cap with female socket TL43 Steel

TUBIFICIO LOMBARDO

mm

kg

TL 42C60P1

50 2

60,3

207

0,65

TL 42C73P1

65 2 1/2

73,0

209

0,88

TL 42C76P1

65 2 1/2

76,1

209

0,88

TL 42C89P1

80 3

88,9

213

1,02

TL 42C108P1

100 4

108,0

215

1,38

TL 42C114P1

100 4

114,3

215

125 5

139,7

225

141,3

225

On request state outelet’s diameter

TL43

TL 42C139P1 TL 42C141P1

3

Approx. Weight

Article TL 42C159P1 Number TL 42C168P1

Steel

L

1,72

Steel Fittings

Steel Fittings

Pipe OD

mm 150 inches6

mm

mm

kg

150 6

159,0

168,3

1,72

Approx. 2,38 Weight

233 235

2,50

TL TL 43C60P1 42C219P1

50200 2 8

60,3 219,1

207269

0,655,40

TL TL 43C73P1 42C273P1

65250 2 1/210

73,0 273,0

209290

0,889,10

TL TL 43C76P1 42C323P1

65300 2 1/212

76,1 323,9

209300

0,88 12,30

TL TL 43C89P1 42C355P1

80350 3 14

88,9 355,6

213306

1,02 16,50

TL 43C108P1 TL 42C406P1

100400 4 16

108,0 406,4

215325

1,3820

114,3

215

1,38

Quicklock concentric reducer with female socket TL45 Steel

1,38

125 Nominal 5Size

L

43C114P1 please state the following: 100 On theTLinquiry 4 Outlet’s diameter TL 43C139P1

125 5

139,7

225

1,72

TL 43C141P1

125 5

141,3

225

1,72

TL 43C159P1

150 6

159,0

233

TL 43C168P1

150 6

168,3

235

2,50

TL 43C219P1

200 8

219,1

269

5,40

TL 43C273P1

250 10

273,0

290

9,10

323,9

300

12,30

Tubificio Lombardo TL reserves the right to change the contents without 43C323P1 300 notice.

12

3

Steel Fittings

2,38

31


Quicklock concentric reducer with male socket TL49 Steel

Steel Fittings

Miscellaneous, Flanged Rubber Bellows Flanged Rubber Bellows

TUB LOM

FIG. FSF 3

On request state the following: - flange type and standard - bellows’s material - bellows’s expansion

FIG. FSF Article Number

Lubricant

Nominal Size Max. Working Pressure

A

Miscellaneous, Lubricant mm inches

bar psi

mm

Axial Movement Lateral Movement Max. Deflection ∆L ∆L mm

A W

mm

TUBIFICIO LOMBARD

TL260001 300 gr = 1 can

TL70008E Article Number

TRADITIONAL LUBRICANT

Approx. Weight

Article Number

QUICK DRY LUBRICANT

Approx Weight

70008B

English Label

1,0

German Label

1,0

kg 70008E

English Label

1,0

kg

Note: max. working temperature: mm Hg 70009E German Label +104°C maximum 1,0 vacuum: 40070009B 32

Tubificio Lombardo reserves the right to change the contents without notice.

70010E

French Label

1,0

70010B

French Label

1,0


Miscellaneous, Valves

Gate valve

Tubificio Lombardo reserves the right to change the contents without notice.

4

Check valve

33


Butterfly Gear Operator Miscellaneous, Miscellaneous,Valves, Valves,Butterfly Butterfly Valves UL / FM Approved Valves UL/FM approved VIC 300G From 2” to 12”

TUBIFICIO LOMBARDO

E

F

150 60 127

A

BFV N BFV-N Article TFS&BP Number Article (including Number switches) (including Switches)

Nominal Nominal Size Size

Pipe OD Pipe

inches

mm mm

Max. Max.Wk Wk Pressure Pressure

AA

BB

CC

DE

EF

FG

HH

Approx. Approx Weight Weight

mm mm

mm mm

mm mm

mm mm

mm mm

mm mm

mm mm

kg Kg

138 138

152 152

198 198

00

10.0 10.0

Butterfly Valves, Lever bar Lock Handle mm VIC 300 59300F025N 59300F025N From59300F076N 2” to 12”

59300F076N

59300F030N 59300F030N 59300F040N 59300F040N

4

4

59300F165N 59300F165N 59300F060N 59300F060N 59300F080N 59300F080N 59300F100N 59300F100N

OD

mm Inches

65 65 2 1/2 2 1/2 6565 2 21/2 1/2 80 80 3 3 100 100 4 4 150 1506 6150 1506 6200 2008 8250 250 10 10

Bar Psi

psi

20.7 20.7 Miscellaneous, Butterfly 73.0 297 Lever 83 9898Valves, 73.0 Valves, 297 83 300 300 Operated for76.1Potable20.7 Water Applications 20.7 98 297 83 76.1

88.9 88.9 114.3 114.3 165.1 165.1 168.3 168.3 219.1 219.1

FIG. 39101 273.0 273.0

297

83

138 138

152 152

198 198

311 311

90 90

144 144

152 152

354 354

110 110

167 167

440 440

151 151

440 440

00

10.0 10.0

198 198

0 0

10.4 10.4

152 152

198 198

0 0

12.7 12.7

212 212

152 152

198 198

17 17

18.6 18.6

151 151

212 212

152 152

198 198

17 17

18.6 18.6

489 489

174 174

236 236

152 152

198 198

149 149

24.1 24.1

638 638

233 233

292 292

229 229

195 195

188 188

40.0 40.0

B C D E F Lever Type Miscellaneous, Valves, Check Valves Pressure

Nominal Size

Article Number

98 300 300 20.7 98 20.7 300 98 300 20.7 116 20.7 300 116 300 20.7 149 20.7 300 149 300 20.7 149 20.7 300 149 300 20.7 134 20.7 300 134 300 12.1 160 12.1 175 160 Pipe175Max. Working A

TUBIFICIO LOMBARDO

Approx. Weight

OD

Note: recommended for mounting with Grinnell Rigid couplings maximum working temperature inches is 80°C mm psi mm

TUBIFI LOMBA

Miscellaneous, Valves, Check Valves Check Valves General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure bar Note: recommended for mountingmm with Tubificio Lombardo Rigid couplings maximum working temperature is 80°C mm

mm

mm

mm

mm

kg

General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not Always read andread understand the installation constructions. Never remove ratings and performance dataexceeded. is not exceeded. Always and understand the installation constructions. Neverany piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. correct or modify any piping deficiencies without first depressurizing and remove any piping components nor Material and seat selection should be verified to be compatible for the specific application.

draining the system. Material and seat selection should be verified to be compatible for the specific application.

TL595 From 2 1/2” to 12”

4

Miscellaneous, Valves, Check Valves

TUBIFICIO LOMBARDO

FIG. CV-1 Article Number

Nominal Size mm inches

Pipe OD mm

Max. Working Pressure bar psi

A

B

C

D

E

F

J

mm

mm

mm

mm

mm

mm

mm

Appr Weig

kg

FIG. CV-1

Note: recommended for mounting with Tubificio Lombardo Rigid couplings maximum working temperature is 80°C Option: Silicon free valves for automotive industry. Because of the special grease, the agency approvals do not apply.

Article

Nominal

Pipe OD

Max. Working

A

B

C

Size Pressure General notes: It is the Designer’s responsibility products suitable for the intended service and to ensure that pressure Number to select ratings and performance data is not exceeded. mm Always read and understand barthe installation constructions. Never remove any piping components nor correct or modify any piping deficiencies inches mm psi without first mmdepressurizing mm andmm FIG. draining CV-1 the system. Material and seat selection should be verified to be compatible for the specific application. 4

34

Article Number

Nominal Size mm inches

Material Material Specification Specification Body: Body:

Pipe OD mm

Max. Working Pressure bar psi

Disc: Disc:

A

B

C

D

E

F

J

Approx. Weight

Tubificio Lombardo reserves the right to change the contents without notice.

mm

mm

mm

mm

mm

mm

mm

kg

Upper & lower stem:

D

E

mm

mm

m


Valves VSO full bore brass valve

VSI full bore inox or carbon steel valve

PN 16 PN 25 PN 40 PN 64

PN 16/40

VST full bore flanged valve

PN 16

Flanged gate and check valve VSA flanged gate valve

PN 10 PN 16 PN 25 PN 40 PN 64

VNRV flanged check valve venturi

PN 10 PN 16 PN 25 PN 40

VNRC flanged clapet check valve

3

PN 10 PN 16 PN 25 PN 40

4

Flanged butterfly valve air compressed regulator VFL LUG batterfly valve

PN 16

VFW wafer batterfly valve

4

ACP air compressed pressure regulator

PN 16

Flanged bleed valve VBS type siena bleed valve

PN 16

VBC type crotone bleed valve

PN 16

Tubificio Lombardo reserves the right to change the contents without notice.

VBD bleed valve double float type

PN 16

35


Design Data

5

Couplings

36

Couplings

Tubificio Lombardo reserves the right to change the contents without notice.

5


Gaskets Quicklock Gasket Grade Index and Recommendations The Gasket Recommendation Tables have been developed to assure maximum service life. The tables have been developed from information supplied by the material manufacturers of the elastomer, technical reference literature and testing conducted by Quicklock. In evaluating the gasket grade for intended service applications consideration must be given to the following: system operating temperature, fluid

or solution concentration, and duration of service. All gasket recommendations are based on a temperature of 21°C (70°F) unless otherwise noted. Tyco Fire Suppression & Building Products should be consulted if combinations of service solutions are being considered. ContactTyco Fire Suppression & Building Products for recommendations for services not listed. Gasket recommendations

apply to Qicklock gaskets only. These listings do not apply for Quicklock Butterfly Valves.

Grade

Temperature Range

Compound

Colour Code

General Service Application

E

-34°C to + 110°C (-30°F to +230°F)

EPDM

Green

Hot water, dilute acids, alkalies and many chemical services not involving petroleum products. Excellent oxidation resistance. NOT FOR USE WITH HYDROCARBONS

E Tri-seal

-34°C to + 110°C (-30°F to +230°F)

EPDM

Green

Hot water, dilute acids, alkalies and many chemical services not involving petroleum products. Excellent oxidation resistance. NOT FOR USE WITH HYDROCARBONS Recommended for low temperature and vacuum services

T

-29°C to + 82°C (-20°F to +180°F)

Nitrile (Buna-N)

Orange

Petroleum products, vegetable oils, mineral oils and air with oil vapors NOT RECOMMENDED FOR USE IN HOT WATER SYSTEMS NOT RECOMMENDED FOR HOT DRY AIR SYSTEMS Potable Water Services

EN

-29°C to + 90°C (-20°F to +193°F)

EPDM

Green/Yellow

O

-7°C to + 149°C (+20°F to +300°F)

Fluoro Elastomer

Blue

High temperature resistance to oxidizing acids, petroleum oils, hydraulic fluids, halogenated hydrocarbons and lubricants

5 L

-34°C to + 177°C (-30°F to +350°F)

Silicone

Red Gasket

Dry hot air and some high temperature chemical services

5 Tri-seal freezer gasket

The Tri-Seal Grade E freezer gasket is used primarily for dry pipe fire protection systems, vacuum service, and freezer applications. The Tri-Seal freezer gasket differs from standard gaskets by closing off the gap of gasket cavity. This is

accomplished by positioning the center “rib” of the gasket over the gap between the pipes. The Tri-Seal freezer gasket has two tapered sealing edges in addition to the center rib for additional strength and sealing. The Tri-Seal freezer gasket is available in sizes 32 mm to 300 mm and is designed for use with Grinnell Figure 705, 705R, 707, 577, 772, 405 and 472 Couplings. A petroleum-free silicone based lubricant is recommended for

Tubificio Lombardo reserves right change contents without notice Tubificio Lombardo reserves thethe right to to change thethe contents without notice.

all dry pipe systems. For low temperature services or dry systems in cold storage or freezer applications, use Tri-Seal freezer gaskets. For vacuum services > 381 mm Hg, Tri-Seal gaskets should be used for couplings in sizes 8” and above. Note: Rigid couplings are preferred for vacuum, dry pipe and freezer applications.

37


Gasket Recommendation Listing • Contact Tubificio Lombardo for an evaluation and recommendation where the gasket grade is shown in parenthesis. • Specify gasket grade when ordering.

• For dry pipe systems or freezer systems, use Tri-Seal freezer gasket and petroleum free silicone lubricant. • Check gasket colour code to be certain it is suitable for the service intended.

• Unless otherwise noted, all gasket listings are based upon a temperature of 21°C (70°F). • For services not listed contact Tubificio Lombardo for recommendation. • Where more than one gasket is shown, the preferred gasket grade is listed first.

WATER AND AIR Service

Gasket Grade

Air, (no oil vapors), Temp. -34°C to +110°C (-30°F to +230°F) Air, with oil vapors, Temp. -29°C to +66°C (-20°F to +150°F) Water, Temperature to +110°C (230°F) Water, Acid Mine Water, Chlorine Water, Deionized Water, Seawater Water, Waste (no petroleum products) Water, Potable

E T E/T E/T E E E E EN

PETROLEUM PRODUCTS

5

Service

Gasket Grade

Crude Oil - Sour Diesel Oil Fuel Oil Gasoline, Leaded Hydraulic Oil Kerosene Lube Oil, to 66°C (150°F) Motor Oil Tar and Tar Oil

T T T T T T T T T

5

38

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Tubificio Lombardo reserves the right to change the contents without notice.


General Rigid Joints

Flexible Joints

Quicklock Rigid Couplings provide rigid gripping of the pipe. They are designed to bring the pipe ends closely together and the coupling clamps firmly onto the pipe OD and also onto the bottom of the grooves. Because Rigid Couplings clamp around the entire pipe surface, they provide resistance to flexural and torsional loads and therefore permit longer spacing to ASME/ ANSI B31.1 (Power Piping) and ASME/ANSI B39.1 (Building Services) requirments as well as NFPA 13 (Sprinkler Systems).

Quicklock Flexible Couplings act as an “expansion joint�, allowing linear and angular movement of the pipe. They are designed with the coupling keys engaging the pipe without gripping on the bottom of the grooves, while still providing for a restrained mechanical joint. This is particularly useful to allow for pipe expansion / contraction and piping misalignment.

Linear Movement (Flexible Joints) For thermal expansion the pipe ends at each joint should be fully gapped to the maximum end gap. This can be accomplished by pressurizing the system and then anchoring the system.

Pipe Ends gapped for expansion

For thermal contraction with flexible couplings, the pipe ends at each joint should be fully butted. The system can then be anchored in place to prevent the pipe ends from opening up to the maximum end gap when pressurized.

Pipe Ends butted for contraction

For design purposes, the maximum pipe end gap should be reduced to account for field practices as follows:

Therefore the following values should be used as available pipe end movements for Quicklock Figure 705, 705R, 707, 716 and 405 Flexible Couplings:

5

End Gap Reduction Pipe Size inches mm

Maximum Pipe End Gap Reduction

5

Pipe End Movements Pipe Size inches mm

Cut Grooved inches mm

Roll Grooved* inches mm

* Roll grooved joints provide 1/2 the available movement of cut grooved joints.

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39


General Angular Deflection Quicklock Flexible Couplings are capable of accommodating angular deflection.

The deflection published in our literature is a maximum value. For design purposes the maximum deflection should be reduced to account for field practices as shown:

Deflection Pipe Size inches mm

Maximum Pipe Deflection Reduction

Expansion / Contraction Quicklock Flexible Couplings are capable of accommodating pipe thermal movements provided they are properly gapped and a sufficient quantity of flexible couplings are used. Note that flexible couplings will not accommodate both full maximum linear movement and the maximum available angular deflection concurrently at the same joint.

5 If it is desired to have both deflection and linear movement available, then the system should have sufficient flexible joints to accommodate the requirement. 5

40

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Tubificio Lombardo reserves the right to change the contents without notice.


General Thermal Movement The following guidelines are similar to any expansion joint: It is recommended that anchors be installed at changes of direction on the pipe lines to control the pipe movement. The thermal expansion/contraction in the piping system can be accommodated utilizing Quicklock Flexible Couplings.

Activation Force Pipe Size inches mm

Activation Force Lbs. N

In designing anchoring systems, it is suggested that the following be taken into consideration as a minimum: • Pressure thrusts • Frictional resistance of any guides or supports • Centrifugal thrust due to velocity at changes of direction • Activation force required to compress or expand a flexible coupling

Three methods are available as examples to accommodate thermal expansion/contraction: 1) Design the system with rigid couplings and place expansion joints at the relevant locations. Expansion joints may be a series of flexible grooved couplings of a sufficient quantity to accommodate the movement.

Expansion Joint

5 Anchors

Intermediate guides

2) Design the system with flexible and/or rigid couplings and allow the pipe to move in directions desired, with the use of anchors and guides if so required. With this method, it is important to ensure that movement at branch connections, changes of direction, equipment hookup, etc., will not cause damage or excessive stresses.

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5

41


General 3) Design the system with flexible couplings utilizing the expansion/contraction capabilities of these products. The following example illustrates this method: • 150 mm Schedule 40 Steel Pipe, Roll Grooved, 45,73 m long, anchored at each end. Maximum • Temperature = 93,3°C Minimum • Temperature = 4,4°C Install • Temperature = 26,7°C

Flexible Couplings

Anchors

Intermediate Guides

3a) Thermal Expansion Utilizing the Thermal Expansion Table, the following calculations are performed: 3b) Allowance for installation temperature to the minimum temperature, in this case 26,7°C to 4,4°C is calculated as:

∆ Temperature °C

∆ Temperature °C

mm/m

mm/m

Steel expansion/contraction factor = 1,2 mm per m/100°C (26,7-4,4) x 1,2/100 = 0,264 mm/m Total contraction: 0,264 mm/m x 45,73 m = 12,1 mm 3c) Allowance for installation temperature to the maximum temperature, in this case 26,7°C to 93,3°C is calculated as: (93,3-26,7) x 1,2/100 = 0,8 mm/m Total expansion: 0,8 mm/m x 45,73 m = 36,56 mm

5

3d) Couplings Required Available linear movement for a 150 mm Figure 707 on roll grooved pipe = 2,4 mm per coupling (see page 7.013), therefore the number of flexible Figure 707 Couplings required is:

Minimum Gap for Contraction Only

Maximum Gap for Expansion Only

Installation temperature to minimum temperature:

Installation temperature to minimum temperature:

5

12,1 mm 2,4 mm per coupling

5,1

Use 6 Figure 707 Couplings for pipe contraction with pipe ends fully butted together.

42

Tubificio Lombardo reserves the right to change the contents without notice

36,6 mm 2,4 mm per coupling

15,3

Use 16 Figure 707 Couplings for pipe expansion with pipe ends fully gapped apart.

Tubificio Lombardo reserves the right to change the contents without notice.


General Misalignment and Deflection Quicklock flexible couplings provide for restrained joints and allow for deflection to aid where the pipe or equipments is misaligned. Note that flexible couplings will not accommodate both full maximum linear movement and the maximum available angular deflection concurrently at the same joint. If it is desired to have both deflection and linear movement available, then the system should have sufficient flexible joints to accommodate the requirement.

Flexible couplings are also useful in designing curved piping systems. R = L/(2)(Sin Ø/2) L = 2R(Sin Ø/2) N = T/Ø N = Number of flexible couplings needed R = Radius of curve L = Pipe length Ø = Deflection from centerline, in degrees, for each coupling (see table) T = Total deflection in degrees required This table represents the design deflection for roll grooved pipe and incorporates the recommended safety factor reduction for field practices (50% for sizes 25 mm - 80 mm and 25% for sizes 100 mm - 600 mm).

Pipe Size inches mm

Deflection Ø (Roll Grooved Pipe) Figure 705 and 707

5

Degrees

5

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43


General Rotational Movement

Quicklock flexible couplings are suitable for use in seismic as well as mining applications. The inherent capability of the flexible coupling to allow for linear movement, angular deflection, and rotational movement, make it an excellent choice for reducing stresses in a piping system and to increase pipe life in slurry applications.

For mining applications where the pipe needs to be rotated, the system should be depressurized. The pipe couplings bolts/nuts can be loosened, pipe rotated and the bolts/nuts re-tightened and the system be put back in service.

method on the inner surface of the pipe. Note: Precautions are necessary to monitor pipe wall thickness to evaluate pressure capability of the pipe with reduced wall.

Even distribution of pipe wear can be achieved with this

Linear Movement

5

Flexible couplings are designed with the couplings keys engaging the pipe without gripping on the bottom of the groove while still providing for a restrained mechanical joint. The inherent flexibility of the coupling must be considered when deciding on support arrangements for the piping system as movement can occur in more than one plane (linear movement, angular deflection and rotational movement).

5

Upon system pressurization, each pipe end within the flexible couplings will expand to the maximum published value. The coupling keys make contact with the face of the groove and restrain the joint. In piping systems, this movement will be cumulative.

44

right to change contents without notice Tubificio LombardoTubificio reservesLombardo the right toreserves change the the contents withoutthe notice.


General Angular Movement System movement can be accommodated by providing for sufficient offset lengths. Temperature increases/decreases can further increase this movement. When systems are anchored with partially deflected joints, the system can move to the fully deflected condition upon pressurization resulting in the “snaking” of the piping system. Light weight hangers may not be suitable to prevent the lateral motion.

Pipe Support Pipe hanger positioning is important when considering pipe “sagging” due to the flexible nature of the piping system. Proper positioning of hangers at regions near the elbow, for example, should be considered. The use of spring hangers or other methods can be considered to accommodate vibrations. Base supports, pressure thrust anchors and pipe offsets can be used to direct pipe movement. The use of rigid couplings can be considered to reduce the movement available with flexible couplings. Consideration to other methods of accommodation pipe movements may be required.

Tubificio Lombardo to the change the contents without notice Tubificio Lombardo reservesreserves the rightthe to right change contents without notice.

5

45


General Vertical Piping

Risers comprised of rigid couplings can be considered similar to welded or flanged systems. Where thermal movement exists, expansion joints and/or flexible couplings with offsets may be required. When using flexible couplings, the movement that occurs in long lengths of piping needs to be considered. Each joint can move up to the maximum pipe end separation published. This movement can accumulate and result in the growth of the piping system, for example, at the top. Offsets may be necessary. Should the riser contain branch connections, the movement which occurs at these locations with flexible couplings, will also need to be considered. One solution would be to anchor the vertical piping at appropriate locations to prevent movement which can cause stresses at the branches or equipment. The use of rigid couplings can be an advantage.

5

5

As always, good piping practice should prevail. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Never remove any piping component nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified to be compatible for the specific application.

Electric continuity

The Quicklock grooved couplings comply to the electric conductivity according to clause 11.1.2 of EN 61537:2007. Tests were performed by TÜV Rheinland® and test reports are available upon request.

Test pipe at TÜV Rheinland®

46

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Installation Instructions

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6

47


Installation Instructions Installation / Assembly Instructions Always read and understand the instructions. Never remove any piping component without verifying that the system is depressurizing and drained. Rigid Couplings with Tri-Seal gaskets are preferred for dry pipe and freezer applications. The following instructions apply to Figures 705, 707 & 405 Flexible Couplings. The installation is based on pipe grooved in accordance with Standard Cut Groove or Roll Groove Specifications. Step 1

Inspect exterior groove and ends of the pipe to verify all loose debris, dirt, chips, paint and any other foreign material such as grease are removed. Pipe ends sealing surfaces must be free from projections, indentations, and/or other markings.

Step 3

Step 6

Install the gasket by placing the gasket over the pipe, which is to be fastened by the flexible coupling and ensure that the gasket lip does not extend beyond the end of the pipe.

Insert the other bolt into the coupling and rotate the nuts until finger tight. Verify that the bolt heads are fully recessed in the housing.

Step 7

Step 4 Step 2

Verify that the coupling and gasket grade are correct for the application intended. Please refer to “Gasket” section of this catalogue for additional information. The edges and outer surfaces of the gasket should be covered with a fine layer of lubrication. The edges and outer surfaces of the gasket should be covered with a fine layer of petroleum-free silicon lubricant or equivalent. Petroleum lubricant should not be used on Grade “E” “EPDM” gaskets to prevent deterioration of the gasket material. Tri-seal gaskets are recommended for freezer applications.

6

Bring both pipe ends together, ensure proper alignment and slide the gasket into position, properly centering it between the grooved portions of each pipe. Note: the gasket should not protrude into the grooves on either pipe segments or extend between the pipe ends.

Alternate between bolts when tightening nuts until properly torqued to bring housing in contact with the bolt pads. Note: uneven tightening can cause the gasket to pinch or bind. For proper bolt torques please refer to the table listed on page 8,011. Note: Figures 705, 707 and 405 Coupling Housing bolt pads must be in contact metal to metal.

Step 5

With one nut and bolt removed, “swing around” as shown. Verify that the housings are over the gasket and that the housing keys are fully engaged into the grooves

6

48

Tubificio Lombardo reserves the right to changewithout the contents Tubificio Lombardo reserves the right to change the contents notice.without notice


TUBIFICIO LOMBARDO

TUBIFICIO LOMBARDO srl Via Papa Govanni XXIII, 1 46031 San Nicolò Po Mantova -ITALY Coordinates: N 45° 03’ 02” - E 10° 50’ 15”

tel. ++39 0376 414131 fax ++39 0376 414993 info@tubilomb.it www.tubificiolombardo.it


Tubilomb | Tubazioni Quicklock