Συρόμενο SL 205_11.15

AL205

ALUMINIUM SYSTEMS

Sliding System

www.aluminco.com

2

Since 1982

with the raw material of aluminium and our ideas as inspiration, we work with devotion to continually improve the lives of our clients through the creation of a better, safer and more comfortable environment. Τhis is what we mean at ALUMINCO when we say creativity in progress!

3

Company profile

A distinctive aluminium industry ALUMINCO represents the first company in the field, which since it’s foundation in 1982, initiated a new generation of innovative products of cast aluminium in traditional designs, complying with the current architectural and constructional needs.

Today it has been developed into a completely vertical aluminium industry, probably unique in Greece that processes aluminium in three ways: - Extrusion - with a production capacity of 13.000 tones of profile per year - Doors & panels - with a production capacity of 70.000 panels per year - Foundry - with a production capacity of 1.000 tones per year In ALUMINCO’s production center, which is extended into 30.000 sq.m in Inofyta Viotia, 40 km from Athens, the company has integrated aluminium process units, electrostatic powder coatings, montage, finishing and packaging of the products which produces and delivers finished, ready for use.

With integrated solutions for the professional constructor Today, among the architectural and constructional solutions, based on aluminium, that ALUMINCO offers, are included: • Aluminium Profile Systems • Aluminium Panels • Main entrance doors • Railing systems • Outdoor living systems And outstanding corporate strategy • Restless, innovative spirit Continuously focusing into research and development of new, improved products and systems which can fully comply with the quality, aesthetics and functionality standards, of the most demanding and fast developing markets of the world. Besides, it’s

not an accidental fact that ALUMINCO’s export activity covers 60 countries and 5 continents.

• Persistence in quality With production processes certified by the ISO 9001 & ISO 9014 With dyeing processes based on the QUALICOAT specifications and extra Seaside Class process.

With aluminium systems and railings certified by international institutes and organizations, such as IFT Rosenheim, Bureau Veritas, TUV, INSTITUTO GIORDANO, ICC, EKANAL. • Great flexibility To conform to customers’ special needs and requirements. Although ALUMINCO produces a great range of products and covers almost every architectural and constructional application, it is always available to design and produce customized products and solutions in order to satisfy even the most demanding ones!

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AL205

ALUMINIUM SYSTEMS

Index

Identity

8

Advantages

9

Quality Control Methods

10

General Catalogue

11

Profiles 1:1

19

Sections

29

Cutting Calculations

45

Accessories

53

Manual Punch Machine

61

Service Instructions

64

7

IDENTITY System with special emphasis on design, exterior while the internal aesthetics (Fig.1).

It stands out for its durability, functionality, compatibility of components and ease of construction.

Externally as AL 205 is easily distinguished by its particular characteristics. The strong character lines classify it in a separate location in relation to other systems on the market. The way foreign design makes perfectly visible identity system, distinguishing it from the competition.

In light of the continuous demand for systems and old frames replacement solutions, ALUMINCO proceeded in designing new complementary profile to existing types that allow us to construction recessed frames in masonry gap up to 60,8mm with glass and a screen and up to 94,5mm with glass -Screen - shutter. (Figure 1 / Figure 3 / Figure 4) The interior design has a strong emphasis on easy and fast run-off waters. AL 205 is a inox application driver detachable for greater strength and better traffic sheet where there is the possibility of using two-dimensional roller guides (wheel diameter 22mm & 27mm). The planning sheets made with emphasis on the stability of the structure.

The chambers open to all angles types and enables the manufacturer to quickly after mounting bolt in the center.

The system includes a wide range of main and auxiliary profiles that provide alternatives construction completion in the most difficult cases. Advantage is that the AL 205, like any integrated system, cooperates with the opening AL 410 for more flexibility and customizable in a variety of structures (Figure 2). At the same time, open multiple locks points providing maximum security.

Finally, the selection of components made with the aim of high quality and ensure the absolute harmonization and their application to the system. The ALUMINCO system is the company’s guarantee, which in the long-term experience in the field, sign off on the final result.

Double glass

Glazing gasket

Joint corner for sash Joint corner

Roller for FLY screen

Gasket for FLY screen Roller for sash

Stainless steel rail Brush Alignment corner Alignment corner FLY screen Joint corner for rail

8

ADVANTAGES 205

pic 1

94,5mm

pic 2

Triple rail section glass, FLY screen & shutter.

Suitable for small wall holes up to 94,5mm.

Combination of opening AL410 with double rail of AL205.

Suitable for school building constructions (overlapping sashes with dormer).

62mm

pic 3

Double rail section glass & FLY screen.

Suitable for small wall holes up to 60,8mm.

60,8mm

pic 4

AL205 sliding system is ready to give solutions to renovations and reconstructions.

9

Quality control methods GEOMETRICAL QUALITIES Dimensions For a critical nominal dimension of 50 mm, a tolerance of (+/-) 0.40 mm is given, which mean that this dimension may range from 49.60 until 50.40 mm.

Straightness

A permissible rod 3mm long is given for a rod 6 m long. Checking may be carried out by placing the two ends of the rod on a flat surface, in order to limit any deviation due to weight. The arrow in the middle of the rod must not exceed 3 mm.

Distortion

For a profile of median dimensions, a distortion tolerance of 2mm at the end of the rod is given for a rod 5-6 m long. In order to check the distortion, the rod must be placed on a flat surface, the panel side to abut on one end and measure the deviation of the surface on the other side of the rod.

ELECTROSTATIC PAINTING

Appearance

The covering of the critical surface must be examined from the right angle of view from a distance of 2 m (QUALICOAT standards determine a distance of 3 m). Various defects on the surface must not be visible from this distance.

10

AL205

ALUMINIUM SYSTEMS

GENERAL CATALOGUE

11

GENERAL CATALOGUE WE IGH T C O DE

SH AP E L E N GT H

MOME N T OF IN E RTIA

MOME N T OF R E S IS TA N C E

D E S C R IP TION

507gr/m 205-111

SINGLE RAIL 6,00m

393gr/m ADDITIONAL RAIL

205-113 6,00m

901gr/m DOUBLE RAIL

205-121 6,00m

844gr/m DOUBLE STAINLESS STEEL RAIL

205-122 6,00m

685gr/m DOUBLE RAIL

205-123 6,00m

636gr/m DOUBLE RAIL FOR 210-204

210-124 6,00m

1157gr/m 205-131 6,00m

12

TRIPLE RAIL (GLASS-FLY SCREEN-SHUTTER)

GENERAL CATALOGUE W E IGH T C O DE

S H A PE L EN GT H

MOME N T OF IN E RTIA

MOME N T OF R E S IS TA N C E

1054gr/m

D E S C R IP TION

PROFILE FOR TRIPLE STAINLESS STEEL RAIL (GLASS, FLY SCREEN-SHUTTER)

205-132 6,00m

1252gr/m

TRIPLE RAIL FOR OVERLAPPING SASHES & FLY SCREEN

205-133 6,00m

1150gr/m

PROFILE FOR TRIPLE STAINLESS STEEL RAIL

205-134 6,00m

1262gr/m TRIPLE RAIL

205-135 6,00m

1023gr/m TRIPLE RAIL

205-137 6,00m

1269gr/m TRIPLE RAIL

205-139 6,00m

923gr/m Jxx=19,50 cm4 Jyy=6,07 cm4

205-201

Wx=4,62 cm3 Wy=3,84 cm3

SASH FOR DOUBLE GLASS OR SHUTTER

6,00m

13

GENERAL CATALOGUE WE IGH T C O DE

SH AP E L E N GT H

MOME N T OF IN E RTIA

MOME N T OF R E S IS TA N C E

D E S C R IP TION

Jxx=7,79 cm4 Jyy=3,90 cm4

Wx=2,58 cm3 Wy=2,51 cm3

SASH FOR SINGLE GLASS

Jxx=11,26 cm4 Jyy=1,02 cm4

Wx=3,06 cm3 Wy=1,15 cm3

SASH FOR FLY SCREEN FOR RAIL 205-123

Jxx=13,70 cm4 Jyy=3,20 cm4

Wx=3,81 cm3 Wy=2,14 cm3

SASH FOR FLY SCREEN

Jxx=12,01 cm4 Jyy=3,71 cm4

Wx=3,20 cm3 Wy=2,63 cm3

TRANSOM FOR SASHES

Jxx=0,90 cm4 Jyy=3,90 cm4

Wx=0,87 cm3 Wy=1,77 cm3

TRANSOM FOR FLY SCREEN

Jxx=2,66 cm4 Jyy=1,49 cm4

Wx=0,86 cm3 Wy=0,57 cm3

CLIP ON HOOK FOR SASH 205-201

Jxx=1,34 cm4 Jyy=1,39 cm4

Wx=0,56 cm3 Wy=0,56 cm3

CLIP ON HOOK FOR SASH 205-204

692gr/m 210-204 6,00m

666gr/m 205-205 6,00m

754gr/m 205-206 6,00m

749gr/m 210-501 6,00m

556gr/m 210-903 6,00m

393gr/m 205-301 5,00m

332gr/m 210-304 5,00m

14

GENERAL CATALOGUE W E IGH T C O DE

S H A PE L EN GT H

MOME N T OF IN E RTIA

MOME N T OF R E S IS TA N C E

D E S C R IP TION

Jxx=0,15 cm4 Jyy=0,95 cm4

Wx=0,16 cm3 Wy=1,11 cm3

CENTRAL ADAPTER FOR FLY SCREEN SASH 205-205

Jxx=0,21 cm4 Jyy=0,37 cm4

Wx=0,22 cm3 Wy=0,31 cm3

CENTRAL ADAPTER FOR FLY SCREEN SASH 205-206

Jxx=0,71 cm4 Jyy=2,95 cm4

Wx=0,50 cm3 Wy=1,52 cm3

CENTRAL ADAPTER FOR OPPOSITE SASHES 205-201

Jxx=0,43 cm4 Jyy=0,73 cm4

Wx=0,44 cm3 Wy=0,51 cm3

CLIP PROFILE FOR SINGLE GLASS SASHES

161gr/m 205-305 5,00m

236gr/m 205-308 5,00m

498gr/m 205-309 5,00m

245gr/m 410-904 6,00m

143gr/m Floor Connecting comPratment

410-804 6,00m PAT 19-084

Φ10

ES210-810

212gr/m

PAT 19-084

RAIL Ø10

PAT19-084 Φ10

6,00m

501gr/m COVER GAP PROFILE

210-804 5,00m

15

GENERAL CATALOGUE WE IGH T C O DE

SH AP E L E N GT H

MOME N T OF IN E RTIA

MOME N T OF R E S IS TA N C E

D E S C R IP TION

162gr/m CLIP FOR THE COVER GAP PROFILE 210-804

210-732 5,00m

129gr/m COVER FOR SASH 205-201 & 205-206

205-902 6,00m

408gr/m LOUVER

245-012 6,00m

575gr/m LOUVER

245-021 6,00m

674gr/m LOUVER

245-023 6,00m

543gr/m LOUVER

245-013 6,00m

433gr/m Louver

245-014 6,00m

16

GENERAL CATALOGUE W E IGH T C O DE

S H A PE L EN GT H

MOME N T OF IN E RTIA

MOME N T OF R E S IS TA N C E

D E S C R IP TION

311gr/m 245-026

Louver 6,00m

263gr/m Louver

245-027 6,00m

17

18

AL205

ALUMINIUM SYSTEMS

PROFILES 1:1

19

PROFILES 1:1

31.0

31.0

11.7

42.26

40.0 CODE

DESCRIPTION

CODE

205-111 WEIGHT

SINGLE RAIL

WEIGHT

507 gr/m

11.7

ADDITIONAL RAIL 183 mm

28.4

31.0

31.0

28.4

81.0

81.0 CODE

DESCRIPTION

CODE

205-121 WEIGHT

OUTER PERIMETER

DOUBLE RAIL 400 mm

34.0

28.42

59.57 CODE

DESCRIPTION

210-124 WEIGHT

636 gr/m

205-122 WEIGHT

901 gr/m

20

OUTER PERIMETER

393 gr/m

247 mm

11.7

DESCRIPTION

205-113

OUTER PERIMETER

OUTER PERIMETER

DOUBLE RAIL FOR 210-204 394 mm

844 gr/m

DESCRIPTION

DOUBLE STAINLESS STEEL RAIL

OUTER PERIMETER

423 mm

PROFILES 1:1 24.2

31.0

11.8

108.9 CODE

DESCRIPTION

205-132 WEIGHT

1054 gr/m

PROFILE FOR TRIPLE STAINLESS STEEL RAIL (GLASS-FLY SCREEN-SHUTTER)

OUTER PERIMETER

512 mm

24.2

31.0

11.8

108.9 CODE

DESCRIPTION

205-131

OUTER PERIMETER

TRIPLE RAIL (GLASS- FLY SCREEN-SHUTTER)

WEIGHT

1157 gr/m

548 mm

28.4

24.2

31.0

11.7

115.7 CODE

205-133 WEIGHT

1252 gr/m

DESCRIPTION

TRIPLE RAIL FOR OVERLAPPING SASHES & FLY SCREEN

OUTER PERIMETER

546 mm

21

PROFILES 1:1 28.4

24.2

31.0

11.7

115.7 CODE

DESCRIPTION

205-134 WEIGHT

OUTER PERIMETER

PROFILE FOR TRIPLE STAINLESS STEEL RAIL

1150 gr/m

582 mm

28.4

28.4

31.0

11.7

122.0 CODE

DESCRIPTION

205-135 WEIGHT

OUTER PERIMETER

TRIPLE RAIL

1262 gr/m

559 mm

41

36.8

31

115.7 CODE

DESCRIPTION

210-139 WEIGHT

1269 gr/m 22

OUTER PERIMETER

TRIPLE RAIL 576 mm

PROFILES 1:1

31.0

11.8

94.5 CODE

205-137 WEIGHT

1023 gr/m

DESCRIPTION

DOUBLE RAIL FOR GLASS, FLY SCREEN(205-205) & SHUTTER

OUTER PERIMETER

461 mm

81.0

24.8

31.0

11.8

60.8 CODE

205-123 WEIGHT

685 gr/m

31.6

DESCRIPTION

DOUBLE RAIL FOR GLASS, FLY SCREEN (205-205)

CODE OUTER PERIMETER

205-201 WEIGHT

316 mm

923 gr/m

DESCRIPTION

SASH FOR DOUBLE GLASS OR SHUTTER

OUTER PERIMETER

416 mm

23

PROFILES 1:1 25.0

60.0

75.0

12.0

28.29 CODE

210-204 WEIGHT

692 gr/m

28.2

DESCRIPTION

CODE

SASH FOR SINGLE GLASS

OUTER PERIMETER

210-501 WEIGHT

368 mm

DESCRIPTION OUTER PERIMETER

TRANSOM FOR SASHES

749 gr/m

26.9

284 mm

73.6

70.0

17.0

28.7 CODE

DESCRIPTION

205-206 WEIGHT

754 gr/m 24

10.4 CODE OUTER PERIMETER

SASH FOR FLY SCREEN 360 mm

DESCRIPTION

205-205 WEIGHT

666 gr/m

OUTER PERIMETER

SASH FOR FLY SCREEN 319 mm

22.4

PROFILES 1:1

6.88

25.54

44.0 CODE

210-903 WEIGHT

TRANSOM FOR FLY SCREEN

CODE OUTER PERIMETER

DESCRIPTION

205-902 WEIGHT

152 mm

129 gr/m

COVER FOR SASH 205201 & 205-206

74 mm

36.64

36.54

205-301 WEIGHT

CLIP ON HOOK FOR SASH 205-201

CODE OUTER PERIMETER

210-304 WEIGHT

220 mm

332 gr/m

DESCRIPTION

CLIP ON HOOK FOR SASH 205-204

24.2

CODE

205-308 WEIGHT

236 gr/m

OUTER PERIMETER

191 mm

17.6

393 gr/m

DESCRIPTION

26.5

CODE

OUTER PERIMETER

34.18

44.62

555 gr/m

DESCRIPTION

38.05

DESCRIPTION

CENTRAL ADAPTER FOR FLY SCREEN SASH 205-206

CODE OUTER PERIMETER

205-309 WEIGHT

124 mm

498 gr/m

DESCRIPTION

CENTRAL ADAPTER FOR OPPOSITE SASHES 205-201

OUTER PERIMETER

229 mm

25

48.9

PROFILES 1:1

52.1 CODE

34.92

DESCRIPTION

210-804

CODE OUTER PERIMETER

COVER GAP PROFILE

WEIGHT

501 gr/m

210-732 WEIGHT

283 mm

162 gr/m

DESCRIPTION

CLIP FOR THE COVER GAP PROFILE 210-804

OUTER PERIMETER

94 mm

12.0

17.6

18.7

17.0

28.8 CODE

410-904 WEIGHT

250 gr/m

DESCRIPTION

CLIP PROFILE FOR SINGLE GLASS SASHES

CODE OUTER PERIMETER

205-305 WEIGHT

149 mm

161 gr/m

DESCRIPTION

CENTRAL ADAPTER FOR FLY SCREEN 205-205

OUTER PERIMETER

99 mm

PAT 19-084

Φ10

26 11.7

INOXPAT ES210-801 19-084 Φ10

CODE

DESCRIPTION

PAT19-084 WEIGHT

212 gr/m 26

RAIL Ø10

CODE OUTER PERIMETER

410-804 ok WEIGHT

mm

143 gr/m

DESCRIPTION

Floor Connecting comPratment

OUTER PERIMETER

mm

83.0

67.0

PROFILES 1:1

24.8 CODE

DESCRIPTION

245-014 WEIGHT

311 gr/m

mm

6600 gr/m2

OUTER PERIMETER

WEIGHT/ AREA

mm

8200 gr/m2

263 gr/m

WEIGHT/ AREA

250 mm

6150 gr/m2

OUTER PERIMETER

WEIGHT/ AREA

mm

9400 gr/m2

DESCRIPTION

245-027 WEIGHT

OUTER PERIMETER

LOUVER

408 gr/m

CODE

LoUver

DESCRIPTION

245-012 WEIGHT

DESCRIPTION

245-026 WEIGHT

WEIGHT/ AREA

LOUVER

433 gr/m

CODE

CODE OUTER PERIMETER

LoUver

27

24.8 CODE

24.8

DESCRIPTION

CODE OUTER PERIMETER

245-021 WEIGHT

WEIGHT/ AREA

OUTER PERIMETER

WEIGHT/ AREA

188 mm

8145 gr/m2

69.7

57.3

200 mm

7250 gr/m2

24.8 DESCRIPTION

245-013 WEIGHT

543 gr/m 28

LOUVER

DESCRIPTION

245-023 WEIGHT

LOUVER

575 gr/m

CODE

113.0

93.0

80.0

100.0

PROFILES 1:1

674 gr/m

OUTER PERIMETER

WEIGHT/ AREA

326 mm

6740 gr/m2

LOUVER

AL205

ALUMINIUM SYSTEMS

SECTIONS 1:1

29

HEAVY DUTY

DOUBLE OVERLAPPING SASHES

TRIPLE OVERLAPPING SASHES

DOUBLE OVERLAPPING SASHES WITH OPENING DOOR

PAGE 32, 39, 41

PAGE 40

PAGE 31

DOUBLE OVERLAPPING SASHES WITH FLY SCREEN

FLUSH-FITTED SASH WITH FLY SCREEN

PAGE 38

PAGE 42 DOUBLE FLUSH-FITTED SASH WITH SHUTTER

PAGE 33, 34 DOUBLE FLUSH-FITTED SASH WITH FLY SCREEN & SHUTTER

PAGE 35, 36, 37, 43, 44

30

LOCK APPLICATION

Scale 1:1

Α

Α΄

US530-3PRM

410-205

410-221

SECTION OF KITCHEN DOOR WITH DOUBLE OVERLAPPING SASHES

410-110

410-408 3000-851

410-410 ACCESSORIES PROFILES

410-106

410-110 410-101

410-804

31 mm

210-130 US 506-1FSA/M/G 205-121

SECTION

Α-Α΄

510-207

210-922

210-121 205-201

US530-3PRM

31

ΕΦΑΡΜΟΓΕΣ - SECTIONS

Scale 1:1

HORIZONTAL SECTIONS OF DOUBLE OVERLAPPING SASHES

ACCESSORIES PROFILES 205-121

SECTION

Α

210-923

510-207

210-121

US530-3PRM

205-201

US 506-1FSA/M/G 210-130 31 mm

210-121

510-207

Γ

US 508-1FSA/M/G 205-201

210-121

SECTION

US530-3PRM

32

205-301

SECTIONS

HORIZONTAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH SHUTTER

Α΄

Scale 1:1

ACCESSORIES PROFILES

205-804

210-121

US530-3PRM

Α΄

210-121

SECTION

510-207

205-201

US512-1FSA/M/G

33

SECTIONS

Γ

HORIZONTAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH SHUTTER

Γ΄

ACCESSORIES PROFILES

210-121

210-121

205-201

210-416 510-207

SECTION

US 506-1FSA/M/G

Γ-Γ΄ 205-309

210-923

205-201 210-121

210-121

US530-3PRM

34

Scale 1:1

SECTIONS

Scale 1:1

Γ

HORIZONTAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH FLY SCREEN & SHUTTER

Γ΄

ACCESSORIES US530-3PRM

PROFILES US550-3PRA/M

210-711 210-121

210-121

410-108 205-201

205-301 US 510-1FSA/M/G

SECTION

510-207 205-309

Γ-Γ΄

210-416

210-923

205-201

205-206 210-926

35

SECTIONS

Scale 1:1

VERTICAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH FLY SCREEN & SHUTTER

ACCESSORIES PROFILES 245-012

205-206

US530-3PRM

US550-3PRA/M

210-121

210-121

205-201

SECTION

410-108

210-325

Β΄

31 mm

US 506-1FSA/M/G

US 510-1FSA/M/G

210-801 210-130

510-802

410-205

36

210-310

510-207 205-131

SECTIONS

Α΄

HORIZONTAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH FLY SCREEN & SHUTTER

Scale 1:1

ACCESSORIES PROFILES

210-121

US530-3PRM

510-207

US 510-1FSA/M/G

410-108

US550-3PRA/M

205-206

Α΄

210-121

SECTION

205-201 US512-1FSA/M/G

210-804

210-732

37

SECTIONS

Scale 1:1

VERTICAL SECTION OF DOUBLE OVERLAPPING SASHES WITH FLY SCREEN

ACCESSORIES PROFILES

US530-3PRM

US550-3PRA/M SECTION

Β΄ 210-121

210-121

205-206

205-201 410-108

210-325

210-310

31 mm

US 506-1FSA/M/G

510-207 205-134

210-913

US 510-1FSA/M/G

210-801 210-130

An extra joint corner can be used.

38

SECTIONS

Scale 1:1

HORIZONTAL SECTIONS OF DOUBLE OVERLAPPING SASHES

ACCESSORIES PROFILES 205-124

210-131 SECTION

210-926

Α

US 508-1FSA/M/G

410-108

US530-3PRM

210-204 410-216

34 mm

410-108

410-216

US 510-1FSA/M/G

Γ 210-204 410-108

SECTION

US530-3PRM

210-304

39

SECTIONS

Scale 1:1

VERTICAL SECTION OF TRIPLE OVERLAPPING SASHES

ACCESSORIES PROFILES

US530-3PRM

SECTION

Β΄ 210-121

210-121

210-121

210-325

31 mm

US 506-1FSA/M/G

510-207 205-121 210-130

40

205-913

205-914

210-113

ΕΦΑΡΜΟΓΕΣ - SECTIONS

Scale 1:1

31 mm

205-913

205-121

VERTICAL SECTION OF DOUBLE OVERLAPPING SASHES

510-207

US 506-1FSA/M/G

ACCESSORIES PROFILES

210-121

US530-3PRM

SECTION

B-B΄ 205-201 210-121

210-325

205-122

31 mm

210-801

205-913

210-130

41

SECTIONS

Scale 1:1

VERTICAL SECTION OF SINGLE FLUSH-FITTED SASH WITH FLY SCREEN

ACCESSORIES PROFILES

SECTION

Β΄

US530-3PRM US550-1PRA/M 205-201

205-205

210-121 SECTION

Β΄ ES205-214P

210-325

205-310

31 mm

US 506-1FSA/M/G

205-123

US 502-2FSA 510-207

210-130

60,8 mm

42

SECTIONS

Scale 1:1

VERTICAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH FLY SCREEN & SHUTTER

ACCESSORIES PROFILES

SECTION

Β΄

US530-3PRM

205-201

210-121

210-121

Β΄ ES205-214P

210-325

US 506-1FSA/M/G

31 mm

SECTION

205-137 US 507-2FSA/M/G

210-130

510-207

205-310

94,5 mm

43

SECTIONS

Scale 1:1

Γ

ACCESSORIES

HORIZONTAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH FLY SCREEN & SHUTTER

Γ΄

US530-3PRM

US550-1PRA/M

PROFILES

210-121

210-121 ES205-214P

205-201 205-205

510-207 205-305

SECTION

205-309

Γ-Γ΄

210-416

210-923

205-201

205-928

44

AL205

ALUMINIUM SYSTEMS

CUTTING CALCULATIONS

45

CUTTING CALCULATIONS

DOUBLE OVERLAPPING SASHES CUTTING CALCULATIONS CODE

PROFILE

HEIGHT (H)

WIDTH (L) PCS=2

210-124

PCS =2

Ha=H-48 210-204

La=(L+12)/2

H

PCS=4

DOUBLE OVERLAPPING SASHES CUTTING CALCULATIONS

PCS.=4

Ha Ha=H-48

210-304

PCS/PCS=2 Hc

PCS=1 H

GLASS

Hc=Ha-100

Lc=La-100

Ha

Hc

SECTION B-Β΄ La Lc

La

L

Lc

SECTION Α-Α΄

46

L

CUTTING CALCULATIONS

DOUBLE OVERLAPPING SASHES CUTTING CALCULATIONS CODE

PROFILE

HEIGHT (H)

WIDTH (L) PCS=1

PCS=2

205-121

PCS=1

205-122

DOUBLE OVERLAPPING SASHES CUTTING CALCULATIONS

ES210-801

205-201 H

Ha=H-42

La=(L+38)/2

PCS=4

PCS=4

He=H-42

205-301

Ha

Le=L-42

PCS=2

PCS=2 PCS=2

GLASS

Hc=Ha-138

Lc=La-138

Hc

La Lc

SECTION B-Β΄ La

L

Lc

SECTION Α-Α΄

47

CUTTING CALCULATIONS

TRIPLE OVERLAPPING SASHES CUTTING CALCULATIONS CODE

PROFILE

WIDTH (L) PCS=2

PCS=2

205-121

205-201

TRIPLE OVERLAPPING SASHES CUTTING CALCULATIONS

HEIGHT (H)

Ha=H-42

La=(L+118)/3

PCS=6

PCS=6

He=H-42

205-301

PCS=2 PCS=2

GLASS

Hc=Ha-138

Lc=La-138

H

Ha

Ha

Hc

Hc

SECTION B-Β΄ La

L

Lc

SECTION Α-Α΄

48

CUTTING CALCULATIONS

FLUSH-FITTED SASH CUTTING CALCULATIONS CODE

PROFILE

HEIGHT (H)

WIDTH (L) L+300 PCS=1

PCS=1

205-121

Lx2 PCS=1

205-122

FLUSH-FITTED SASH CUTTING CALCULATIONS

ES210-801

Le=2L-21

PCS=2

Ha=H-42

La=L-42

PCS=4

PCS=4

205-201

H

Ha

L

Hg=H

210-804 210-732

PCS=2

La

PCS=2 Hc

GLASS

Lc Hc=Ha-138

Lc=La-138

H

Ha

L

La

Hc

SECTION B-Β΄

Lc

SECTION Α-Α΄

49

CUTTING CALCULATIONS

DOUBLE FLUSH-FITTED SASH CUTTING CALCULATIONS CODE

PROFILE

HEIGHT (H)

WIDTH (L) L+600 PCS=1

205-121

Lx2 PCS=1

205-122

DOUBLE FLUSH-FITTED SASH CUTTING CALCULATIONS ES210-801

Le=2L-42

PCS=2

H

Ha=H-42

La=(L-49)/2

PCS=8

PCS=4

205-201 Ha

Hg=H

210-804 210-732

PCS=4

Hc

Hk=H-78

205-309 PCS=2 PCS=2

GLASS

Hc=Ha-138

Lc=La-138

H

Lc Ha

Hc

L

SECTION B-Β΄ La

Lc

SECTION Α-Γ-Γ΄-Α΄

50

La

CUTTING CALCULATIONS

DOUBLE FLUSH-FITTED SASH CUTTING CALCULATIONS CODE

PROFILE

HEIGHT (H)

WIDTH (L) L+600 PCS=1

210-124

Lx2 PCS=1

210-124

DOUBLE FLUSH-FITTED SASH CUTTING CALCULATIONS

Ha=H-48

La=(L-54)/2

PCS=8

PCS=8

210-204

H

Hg=H

210-804 210-732

PCS=2

Ha

He=H-48

L

210-306 PCS=2

Hc

La

PCS=1

GLASS

Hc=Ha-100

Lc

Lc=La-100

H

Ha

L

Hc

La

SECTION B-Β΄

Lc

SECTION Α-Γ-Γ΄-Α΄

51

CUTTING CALCULATIONS

FLUSH-FITTED SASH CUTTING CALCULATIONS CODE

PROFILE

HEIGHT (H)

L+300 PCS=2

PCS=1

205-121

FLUSH-FITTED SASH CUTTING CALCULATIONS (GLASS-FLY SCREEN-SHUTTER)

WIDTH (L)

Ha=H-42

La=L-42

PCS=4

PCS=4

Ha=H-42

La=L-42

PCS=2

PCS=2

205-201

205-205 H

Hg=H

210-804 210-732

Ha

ΓΕΜΙΣΜΑ GLASS

L

PCS=2 PCS=2 La Hc=Ha-138

Lc=La-138

Lc

Hc

H

L

Ha

La

Lc

Hc

SECTION B-Β΄

SECTION Α-Α΄

52

AL205

ALUMINIUM SYSTEMS

ACCESSORIES

53

ACCESSORIES - CORNERS

CODE:

EA 410-108U

DESCRIPTION: ASSEMBLY ANGLE (26x10)mm

41

41

10

210-204

205-206

26

PACKAGE: 100 PCS CODE:

EA 210-121

DESCRIPTION: ASSEMBLY ANGLE (27x19)mm

19

27

205-201 PACKAGE: 80 PCS CODE:

ES 205-214P

DESCRIPTION: ALIGNMENT CORNER 7,3χ2,8mm

205-205 PACKAGE: 2500 PCS

54

ACCESSORIES - CORNERS

CODE:

ES 210-130U

DESCRIPTION: CORNER JOINT FOR RAILS (27x3)mm

27mm

PACKAGE: 760 PCS

205-111

205-113

205-121

205-122

205-123

205-131

205-132

205-133

205-134

205-135

205-137

CODE:

ES 210-131U

DESCRIPTION: CORNER JOINT FOR RAILS (55x3)mm

55mm

210-124

PACKAGE: 150 PCS

DESCRIPTION: ALIGNMENT ANGLE CODE: 7mm

EA 510-207I INOX 7mm (20x250PCS) EA 510-207U GALVANIZED 7mm (40x100PCS)

DESCRIPTION: ALIGNMENT ANGLE 2000pcs CODE: 16mm

EA 410-216I INOX 16mm EA 410-216U GALVANIZED 16mm

55

GASKETS / ROLLERS CODE:

US530-1PRM 1mm US530-2PRM 2mm US530-3PRM 3mm US530-4PRM 4mm US530-5PRM 5mm US530-6PRM 6mm US530-7PRM 7mm

DESCRIPTION:

GLAZING GASKET

PACKAGE: 10kg

DESCRIPTION: GASKET FOR CLIP ON HOOK 210-300/311/312 CODE:

ES 210-416 PACKAGE: 300 m

CODE:

US550-3PRA/M

DESCRIPTION: GASKET FOR FLY SCREEN SASH 205-206, US 506-1FSA/M/G, 210-903, 99-166

PACKAGE: 7kg

DESCRIPTION: ROLLER FOR SASH 205-206, 210-204 CODE:

ES 210-321 ES 210-310 PACKAGE: 100 PCS

CODE:

DESCRIPTION: ROLLER FOR SASH 205-201

ES 210-325 ES 210-315 PACKAGE: 50 PCS

DESCRIPTION: SINGLE ROLLER FOR SASH 205-205 CODE:

ES205-310P PACKAGE: 100 PCS

56

VARIOUS ACCESSORIES

DESCRIPTION: PLASTIC PLUG FOR OVERLAPPING CODE:

EA 210-831 PACKAGE: 2500 PCS ΠΕΡΙΓΡΑΦΗ:

ΤΑΠΑ ΓΙΑ ΜΠΙΝΙ 205-309

DESCRIPTION: END COVER FOR 205-309 CODE:

ES 205-865 PACKAGE: 300 pairs

DESCRIPTION: PLASTIC STOPPER FOR SASHES 210-204 CODE:

ES 210-922 PACKAGE: 400 PCS

DESCRIPTION: PLASTIC STOPPER FOR SASHES 205-201 CODE:

ES 210-923 PACKAGE: 300 PCS

DESCRIPTION: PLASTIC STOPPER FOR SASHES 205-206 CODE:

ES 210-926 PACKAGE: 500 PCS

DESCRIPTION: PLASTIC STOPPER FOR SASHES 205-205 CODE:

ES205-928M PACKAGE: 200 PCS

57

VARIOUS ACCESSORIES

DESCRIPTION: SPACER FOR 245-013 PROFILE CODE:

EΑ 410-846Μ PACKAGE: 1000 PCS

CODE:

DESCRIPTION: CENTRAL WEATHERPROOF FOR OVERLAPPING 28mm FOR 210-024

ES 205-913 PACKAGE: 500 PCS (50x10)

CODE:

DESCRIPTION: CENTRAL WEATHERPROOF FOR OVERLAPPING 40mm FOR 210-124

ES 205-914 PACKAGE: 400 PCS (40x10)

CODE:

DESCRIPTION: BRUSHES

US 505-1FSA/M/G 5mm US 506-1FSA/M/G 6mm US508-1FSA/M/G 8mm US510-1FSA/M/G 10mm US512-1FSA/M/G 12mm

DESCRIPTION: SLIDING DOOR LOCK CODE:

US120-1PLA/I/X PACKAGE: 50 PCS

DESCRIPTION: SLIDING DOOR LOCK WITH HANDLE CODE:

US220-1PLA/I/X PACKAGE: 50 PCS

58

ACCESSORIES - LOCKS

CODE:

DESCRIPTION: SLIDING DOOR LOCK WITH HANDLE

US710-1SIA/M/ S/T PACKAGE: 100 PCS

DESCRIPTION: SLIDING DOOR LOCK CODE:

ES210-730A/I/X PACKAGE: 50 PCS

DESCRIPTION: LOCK KIT FOR SASH 205-201 CODE:

ES 210-501Κ PACKAGE: 50 PCS

CODE:

Α) ES 205-754U Β) ES 205-756U

DESCRIPTION: Α) 4 LOCKS ROD FOR SASH 205-201 Β) 6 LOCKS ROD FOR SASH 205-201

PACKAGE: 1 PCS

CODE:

Α) ES 205-752I Β) ES 205-753I

DESCRIPTION: Α) 2 LOCKS INOX ROD Β) 3 LOCKS INOX ROD

PACKAGE: 1 PCS

59

60

AL205

ALUMINIUM SYSTEMS

SYSTEM TOOLS & COMPOSITION MATERIALS

61

MANUAL PUNCH MACHINE FOR SLIDING

ΕΑ 010-13PSD

62

A.

PERFORATION FOR WEEP HOLE

B.

PERFORATION FOR RAILS

C.

PERFORATION FOR CORNER JOINT ON SASH

D.

PERFORATION FOR CORNER JOINT ON FLY SCREEN SASH

G.

PERFORATION FOR SASH CHANNEL (WIDE)

MANUAL PUNCH MACHINE FOR SLIDING

Α/Α

1=3 2 4=5 6=7 9 10=11 12 13=14 15 16 17 18 19 20 21 22 23 24 25 26 27

Description CUTTING TOOL FOR WEEP HOLE (LOWER) CUTTING TOOL FOR WEEP HOLE (UPPER) CUTTING TOOL FOR RAILS (UPPER) CUTTING TOOL FOR RAILS (LOWER) ADDITION FOR CUTTING TOOL FOR CORNER JOINT (UPPER) CUTTING TOOL FOR CORNER JOINT (UPPER) CUTTING TOOL FOR CORNER JOINT (LOWER) CUTTING TOOL FOR FLY SCREEN CORNER JOINT (UPPER) CUTTING TOOL FOR FLY SCREEN CORNER JOINT (LOWER) SUPPORT BLOCK FOR CUTTING TOOL (LARGE) CUTTING TOOL FOR SASH CHANNEL WIDE (UPPER) CUTTING TOOL FOR SASH CHANNEL WIDE (LOWER) STAPLER - WEDGE CUTTING TOOL FOR CENTRAL ADAPTER (UPPER) CUTTING TOOL FOR CENTRAL ADAPTER (LOWER) CUTTING TOOL FOR CENTRAL ADAPTER (UPPER) CUTTING TOOL FOR CENTRAL ADAPTER (LOWER) CUTTING TOOL FOR SASH CHANNEL NARROW (UPPER) CUTTING TOOL FOR SASH CHANNEL NARROW (LOWER) COVER BODY

63

INSTRUCTIONS FOR THE CONSTRUCTION OF FRAMES • Fabricator should always have all the necessary technical documentation, manuals and catalogs of systems that describe all the details of any type of construction.

• Fabricator should be aware of the possibilities of profiles in order to provide the appropriate solutions for each case at the client.

• Fabricator should have all the necessary tools and machinery in order to produce high quality products.

• Milling and machining on profiles must be executed with absolute precision based on the instructions of the technical manuals.

• At the cutting points (piercing) of profiles is necessary to use protective materials (Bourgal), to avoid the appearance of electrolysis.

• At the assembly of profiles is necessary to use sealant (polyurethane adhesive) in order to seal the profiles from any water inflows and air.

• Fabricator should always use all the necessary accessories and mechanisms recommended by the company to ensure the quality and proper functionality of the frames.

• At the construction and installation of the frames, screws should be of stainless steel or galvanized to prevent corrosion.

• Fabricator should open all the necessary weep holes in a frame for runoff water. The number of weep holes depend on the orientation and dimensions of the frame. (See technical manual).

• Fabricator should use cyanoacrylate glue to the contact points of gasket.

• Fabricator must properly support (shims application) the glazing, with plastic shims, at the projected points for the proper function of the frame. (See technical manual).

• Fabricator should select and place subframe depending on the typology of each frame for the proper support of the frame.

• Fabricator should estimate a perimeter joint between the frame and subframe of 2,5-3mm for non-thermal break systems and 5-6mm for thermal break systems.

• Fabricator must choose the correct sealing materials during installation. More specifically: 1. We place neutral silicone or polyurethane sealant at the bottom, inner and outer of the frame, between frame and sill.

2. We place acrylic putty both sides and on the top inner and outer of the frame, between the frame and the wall. Painting in acrylic putty is necessary.

Attention: The surfaces (frame, sill & wall) must be clean and dry for the effective adhesion of insulating materials.

For any questions on technical matters, contact the technical department of the company.

64

INSTRUCTIONS FOR PROTECTION & MAINTENANCE OF FRAMES Aluminium systems are characterized by high resistance to weather conditions and time.

To ensure and maintain good function and timeless beauty, it is necessary to follow the simple but basic below rules for proper maintenance and cleaning: • Aluminium profiles must be cleaned at regular basis.

• In industrial or coastal areas, cleaning must be done more often and with great meticulousness.

• At the time of cleaning is recommended to use water and cleaners with a neutral pH. • Alkaline materials such as cement, lime and plaster should not remain, at any time, on the aluminium surface.

• Immediately after the installation of frames, the protective film must be removed from the surface of aluminium, where its exposure to sunlight may cause a serious damage.

• The moving parts, mechanisms and gaskets should be cleaned and lubricated with silicone spray periodically.

• In any case, a full maintenance control of aluminium systems - once a year - is necessary from a professional fabricator.

65

Available aluminium systems

AL 200

AL 410

AL 590 24mm Polyamide

66

AL 205

AL 450

AL 590 16mm Polyamide

AL 220

AL 510

AL 230

AL 570 Dynamic Plus

EW 50 Curtain Wall

AL 250

AL 570 Dynamic

SR 750 Rolling Shutter

General Information

• This catalog has been compiled with the greatest of care. The company cannot be responsible for any technical, printing or spelling errors that may occur.

• The latest version of this catalog is available at the official website of the company.

• The company has a full range of catalogs for all products. Order or download free the catalog you are interested in from the official website aluminco.com.

• Register now to aluminco.com and find the latest news, new applications and studies of ALUMINCO. Curtain Wal

l System

01/2015

Aluminium tel. +30 2262 Building Syst 0 47000 fax +30 2262 ems Industry - 320 11 Inofita 0 47090 Viotia - Gree info@alumi ce nco.com, exports@ aluminco

.com

The date of issue of this catalog is written at the back cover.

67

Sliding System

Aluminium Building Systems Industry - 320 11 Inofita Viotia - Greece tel. +30 22620 47000 - fax +30 22620 47090 - info@aluminco.com, exports@aluminco.com 11/2015