Professional Tool & Equipment News - September 2024
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Published by Endeavor Business Media, LLC
COLUMNS 20 INNOVATION AWARDS
Our panel of independent judges selected the top tools and equipment in 25 categories this year.
Check out the latest o erings from Ingersoll Rand, Auto Supply, MityVac, and more.
Our review panel tests four di erent tools and gives their feedback.
8 EDITOR'S NOTE
Being the "newbie"
DIAGNOSTIC TECH
Scott Brown walks through ways to help prepare your shop for electric vehicles.
TOOL BRIEFING
Rick Urso highlights the benefits of having an arsenal of digital inspection tools.
ACCOUNT EXECUTIVE Sean Thornton 269-449-0257 SThornton@EndeavorB2B.com
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ENDEAVOR BUSINESS MEDIA, LLC
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Professional Tool & Equipment News (USPS 012-426, ISSN 1081-4485 print; ISSN 2150-2072 online) is published eight times a year in March, April, May, June, July, September, October and December by Endeavor Business Media, LLC. 201 N Main St, 5th Floor, Fort Atkinson, WI 53538. Periodicals postage paid at Fort Atkinson, WI 53538 and additional mailing offices. POSTMASTER: Send address changes to Professional Tool & Equipment News, PO Box 3257, Northbrook, IL 60065-3257. Canada Post PM40612608. Return undeliverable Canadian addresses to: Professional Tool & Equipment News, PO Box 25542, London, ON N6C 6B2.
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WBeing the “newbie”
Starting as a technician, especially without an automotive background, it’s hard to know what tools you need.
By Emily Markham, Editor Emily@VehicleServicePros.com
hen I first started out with PTEN, the extent of my “automotive background” included being able to put gas in my car and change my windshield wipers. And if someone were to have asked me what I thought a scan tool was, I’d have likely responded it was something akin to those barcode readers they use at the grocery store. Inevitably when attending family gatherings or meeting new people, the question of “So how did you end up in that job with no automotive background?” always comes up.
My answer is simple: I wanted a job where I got to tell people’s stories and where I would constantly be learning. I’m sure, like me, those of you who started out on a different career path before deciding to become a technician have been asked a similar question, and based on the answers we receive whenever we ask this, your answer is simple too – you have a curiosity for how things work and a desire to solve the puzzle when they won’t.
All this to say, I don’t think it matters what kind of background you had
before entering this industry. You can be successful regardless. However, if you’re looking for a little extra guidance on how to stock your toolbox, or more specifically what digital inspection tools to have on hand, check out this month’s Tool Briefing article (pg. 42). Rick Urso goes over some of his favorite time-saving inspection tools and how he likes to use them.
“If you are just starting out in this business,” Urso says, “it takes time to build this arsenal of tools and learn how to optimize them. Do not get discouraged. Slowly build this arsenal one tool at a time.”
In my experience with starting out in this industry, everyone is happy to share their knowledge to help you continue to learn.
Also featured in this issue are the 2024 PTEN Innovation Award winners (pg. 20). So if you’re looking for something new to add to your toolbox, look no further. The products we’re showcasing were hand-picked by a panel of judges out of over 100 submissions as 25 of the best new products to enter the industry in the past year.
Each product was judged on the following criteria:
• Time savings
• Simplifying a task
• Unique/new approach
• Improving a current tool
• Ease of use
If you’re not sure which products would be the best additions to your toolbox, ask one of the more seasoned techs at your shop. And if you do end up grabbing any of these tools, contact us at editor@vehicleservicepros.com to let us know what you picked!
PTEN EDITORIAL ADVISORY BOARD
TECHNICIANS
ERIC MOORE, DeMary Trucks, Columbus, OH LOU FORT, K.A.R.S. Inc., Huntingburg, IN
SHOP OWNERS
KIM AUERNHEIMER, Cool Springs Automotive, Brentwood, TN
TANNER BRANDT, Autodiag Clinic, Welford, SC
PHIL FOURNIER, Phil's Auto Clinic, Hemet, CA
JD GOAD, Goad's Body Shop, Lexington, VA
EDWIN HAZZARD, Southeast Mobile Tech, Goose Creek, SC
PETE RUDLOFF, Pete’s Garage Inc., Newark, DE
MICHELLE TANSEY, Dubclinic, Santa Clara, CA
EQUIPMENT MANUFACTURERS
KIMBERLY COTTLE Associated Equipment
JIM O’HARA, Clore Automotive
IA700
ALIGNMENT PRE-CHECK + OPTICAL TARGET PLACEMENT
FULLY OPTICAL TARGET PLACEMENT
UNLEVEL FLOOR COMPENSATION
INTEGRATED WHEEL ALIGNMENT PRE-CHECK
LOW-PROFILE DESIGN FOR EASY MANEUVERING
The 1/4” Drive Micro Ratchet , No. 11334, from Titan Professional Tools , is made of chrome vanadium steel with a full polish finish. Its low-profile design, 6-degree sweep, and non-slip handle allow for easy maneuvering in confined areas, while a knurled thumb wheel makes one-handed tightening fast and simple. It also features a 60-tooth reversible head and detent ball for holding sockets in place.
Circle 6 on card or click “PTEN e-inquiry” on VehicleServicePros.com
DIPPED NITRILE PALM COATING FOR INCREASED GRIP
The Ringers Gloves R840 Light Duty Impact-Resistant Gloves feature Thumb Crotch Reinforcement and FORTIX technology for increased abrasion resistance and longer-lasting wear. The gloves are ergonomic and are shaped to natural hand contours to maximize the range of motion and comfort. They also have a dipped nitrile palm coating that the company says provides twice as much grip as previous technology. The gloves are guaranteed to be skin-friendly, and a low-profile thermoplastic rubber is used for optimal protection of the knuckles, thumb, and fingers.
Circle 7 on card or click “PTEN e-inquiry” on VehicleServicePros.com
EQUIPPED WITH DUAL UV-A TECHNOLOGY
The NEBO Slim Mini UV is equipped with dual UV-A technology, merging two ultraviolet wavelengths into a single light source. This makes it ideal for everyday applications such as inspecting auto leaks. With two UV modes, the user can switch between a high mode with a 4m reach and a low mode with a 3m reach to suit their needs. Additionally, the white light mode offers a high 150 lm setting with an 18m reach and a low 15 lm setting with a 6m reach. This light is designed for everyday carry, measuring at 4” in height and 1” in length. It is impact and water-resistant and features a USB-C rechargeable battery.
Circle 8 on card or click “PTEN e-inquiry” on VehicleServicePros.com
Kicking off the New Products section each month, our Featured New Products page includes brand new products showcased on the cover that are available to the automotive market.
THE DIAGNOSTIC ASSISTANT FROM SNAP-ON
APOLLO+ from Snap-on is a diagnostic assistant, ready with guidance and industry-leading capabilities for every repair — from the routine to the mysterious. Technicians can’t afford to be slowed down looking for the best place to start. APOLLO+ ensures technicians have everything they need to get through the job. Fast-Track troubleshooting saves time with every code by providing the user with filtered information specific to the vehicle they're working on. All this from the only U.S.-based company designing, engineering, and supporting professional diagnostic products from the ground up.
Circle 9 on card or click “PTEN e-inquiry”on VehicleServicePros.com
EXPANDS CAP OFFERINGS FOR BRAKE BLEEDING
The MityVac Master Cylinder Adapter Cap Kit , No. MVA6855, is designed for the latest Ford, Mazda, Honda, Nissan Infiniti, and Tesla models. The updated kit, combined with MityVac’s MVA6850 covers most hybrid and electric vehicle brake pressure bleeding applications. This kit can be used with all MityVac manual and pneumatic pressure pumps.
Circle 10 on card or click “PTEN e-inquiry” on VehicleServicePros.com
DOUBLE-INSULATION FOR ADDED PROTECTION
The Cementex Fully Insulated & Flexible Inspection Mirror uses the company’s proprietary insulating material and double-insulation for safety. The 1000VAC/1500VDC tool meets OSHA, NFPA 70E, and CSA-Z462 rules and regulations. The mirrors come with a protective cover to keep the glass safe from scratches and damage while in storage or transit. It’s available with two flexible handle lengths, 12” or 25”, and with a 2-1/4” round mirror, 3-1/4” round mirror, or a 2-1/4” rectangular mirror. Circle 13 on card or click “PTEN e-inquiry” on VehicleServicePros.com
FEATURES 21” CABLE REACH
The 12V Jump Starter and Power Supply, No. JNC305, from Clore Automotive, is designed to provide reliable service to a wide variety of passenger vehicles, featuring 1,000A of power with 300A of jumpstarting capability. Additional features include a 21” cable reach with full-size clamps, a USB power port, an LED worklight, and UL2743 compliance for operator and equipment safety. The JNC305 can start most V6 engines and features the ability to jump-start totally dead batteries, according to Clore. In order to keep the user safe, the JNC305 has reverse polarity protection, back-feed protection, over-voltage protection, short circuit protection,and overheat protection.
Circle 11 on card or click “PTEN e-inquiry” on VehicleServicePros.com
FEATURES SOFTFINISH DRIVER HANDLE
The Wiha Tools 32-pc Drive-Loc VI Wallet Set features an eight-edged largediameter comfort grip. The SoftFinish technology puts the maximum surface area in the palm of the user’s hand for increased torque and less fatigue. Each handle is sized proportionately to its driver blade profile for an optimal turn-force application. Each driver blade is heattreated, and the driver tips are precision machined for an exact fit.
Circle 14 on card or click “PTEN e-inquiry” on VehicleServicePros.com
FEATURES TWO OPERATING SPEEDS
The IQV20 Cordless Compact Drill/ Driver, No. D3141, from Ingersoll Rand,features two operating speeds: drill and drive. This tool is 25 percent shorter and 40 percent lighter than Ingersoll Rand’s former cordless drill driver model and is designed to help users access the toughest spots, from wheel hubs to heavy machinery gaskets. Features include an 18-position clutch to fine-tune fastening depth, a 1/2” keyless chuck, an LED light bar at the base, a brushless motor that provides 450 in-lbs of maximum torque, an over-molded grip, and more.
Circle 12 on card or click “PTEN e-inquiry” on VehicleServicePros.com
RUNS COOLER FOR LESS CONDENSATION
The Flexzilla Air Compressor, No. FS05V060V1, from Legacy Manufacturing, features Quiet Technology, which uses large, low-RPM pumps and motors to reduce high-frequency noise levels while increasing CFM output. Since they run slow, Flexzilla compressors also run cooler for less tank condensation and longer component life.
Circle 15 on card or click “PTEN e-inquiry” on VehicleServicePros.com
FEATURES A 10” HI-RES DISPLAY
The Bosch ADS 625X , features a 10” high resolution display, charging stations, and more. The ADS 625X tool includes advanced OE-level vehicle coverage that supports scanning, live data access, and complete bidirectional functions. Wireless VCI gives technicians the freedom to move through the bay and stay connected to the vehicle. The 625X performs full system scans with QuickScan and performs all-system DTC scans under 60 seconds. Additionally, the 625X has coverage for domestic, Asian, and European vehicles as far back as 1976. Circle 16 on card or click “PTEN e-inquiry” on VehicleServicePros.com
INCLUDES OVER 50 BITS AND A DOZEN SOCKETS
The GEARWRENCH 82-pc 120XP Automotive Tool Set in Foam Storage Tray, No. GWMSMBS02, is packaged in a secure and easy-to-move foam tray with a magnetic area. It includes a 120XP Next Generation Ratchet with 3/8” drive, a magnetic handle/bit holder with 1/4” drive, a magnetic bit holder socket with 1/4” drive, 37 bits, 15 nut setter bits, two extension bars, a universal joint with 1/4” drive, adapters, 1/4” drive six-point sockets and six-point deep sockets, 3/8” drive six-point sockets and six-point deep sockets, push pin pliers, pitbull pliers, three 90T 12-point combo ratcheting wrenches, and two 90T double flex GearBox ratcheting wrenches.
Circle 17 on card or click “PTEN e-inquiry” on VehicleServicePros.com
REFINISHES BOTH SIDES OF A PANEL AT ONCE
The Champ Pro Panel Tower Paint Stand from Auto Supply is designed with flexibility, durability, and mobility in mind. This tower allows the user to refinish both sides of any panel at one time. The heavy duty base design allows technicians to hang multiple panels without the fear of tipping. The full swivel, 4” locking casters enable the Panel Tower to easily move over the many surfaces within a shop. Eight adjustable arms and three different hook depths maximize versatility.
Circle 19 on card or click “PTEN e-inquiry” on VehicleServicePros.com
TEXTURED FINGERTIPS FOR INCREASED GRIP
The Raven Patriot Nitrile Exam Grade Disposable Gloves from SAS Safety Corp. feature compression fit technology that provides tactile sensitivity in the textured fingertips. The gloves’ smooth polymer inner surface doesn’t pull perspiration from the hands and makes it easy to put on and remove the gloves. The gloves are powder-free, 7mm thick, made in the USA, and come in sizes ranging from medium to 2XL.
Circle 20 on card or click “PTEN e-inquiry” on VehicleServicePros.com
IP67 CERTIFIED, DUST AND WATERPROOF
The Duralast Wi-Fi Borescope , No. 89-001, features a high-resolution, multiple-aspect camera (1920 x 1080, 1280 x 720, and 640 x 480) with adjustable LED lighting. It has an independent Wi-Fi signal that can connect to a phone or other device. Users can take high-resolution videos or pictures in areas like cylinder heads, gas tanks, and diesel injectors. The lens and cable are IP67 certified, dustproof and waterproof in up to 3’ of water for up to 30 minutes. Its 58” cable is flexible yet rigid enough to give users access into hard-to-view areas. The compact camera is only 6mm in diameter, allowing user access to small areas. It has a mobile app for both Android (2.3 and up) and iOS (6.0 and up) devices.
Circle 18 on card or click “PTEN e-inquiry” on VehicleServicePros.com
FEATURES A 50-GALLON CAPACITY
The Atlas Automotive Equipment Spray Wash Cabinet is designed to clean automotive parts and features 19 high-pressure spray jets. The cabinet has a 50-gallon capacity tank and requires only hot water and biodegradable detergents for an environmentally friendly operation, rather than harmful solvents. Additionally, the cabinet’s 60-minute timer with automatic shut-off allows it to be left unsupervised.
Circle 21 on card or click “PTEN e-inquiry” on VehicleServicePros.com
WILL NOT CRUSH OIL FILTERS
The VIM Tools XL Self-Adjusting Oil Filter Pliers , No. V2400XLG, are extralarge oil filter pliers with a jaw range of 3-3/4” to 7”. With a heavy duty steel construction, the pliers are auto-adjusting and will securely grip an oil filter without crushing or damaging it. It comes with a limited lifetime warranty.
Circle 22 on card or click “PTEN e-inquiry” on VehicleServicePros.com
SERVICES M133, M260, M264, M270, AND M274 MERCEDEZ-BENZ ENGINES
The CTA Tools Benz Timing Tool Kit , No. 6100, is specially designed to position the camshafts in TDC position and ensure precise timing service for 2.0L turbocharged inline-4 engines in select Mercedes-Benz and Infiniti models. The kit can slacken and tighten the bolts attached to the camshaft gears. It can be used to service M133, M260, M264, M270, and M274 Mercedez-Benz engines. Circle 23 on card or click “PTEN e-inquiry” on VehicleServicePros.com
INCLUDES WALL-MOUNTED ORGANIZER
The Victor Reinz Head Bolt Socket Bit Set , No. 16-38847-01, from Dana Incorporated, is designed to cover common European head bolt types, including female splined, female Torx, and female star in varying sizes of M10, M12, M13, M14, T55, and T70. The set is made from highstrength steel and features a 1/2” square drive. The set also comes with a labeled wall-mounted aluminum organizer. Circle 24 on card or click “PTEN e-inquiry” on VehicleServicePros.com
SLIP AND OIL-RESISTANT OUTSOLE
The SureWerx Airwalk Mongo Mid in Olive Green is designed to provide the user with protection without compromising style. The shoe has a slip and oil-resistant outsole, a dual-density PU insole, and a low-profile composite toe. A breathable, moisture-wicking lining keeps the shoe durable through the elements. Additionally, the shoe is TSA-friendly.
Circle 26 on card or click “PTEN e-inquiry” on VehicleServicePros.com
DESIGNED TO SHEAR OFF COTTER PINS
The Lisle Corporation Slack Adjuster Rod Pin Press , No. 41840, is designed to shear off the cotter pin. This tool works on most models of automatic slack adjuster rod pins found on Class 6-8 trucks and equipment. Users should wear eye protection when operating this tool. Circle 27 on card or click “PTEN e-inquiry” on VehicleServicePros.com
BIDIRECTIONAL GEOMETRY PREVENTS ROUNDING
The GripEdge Tools 38-pc Master Hex Kit , No. MH38S, features all hex sizes between 1.5mm and 19mm, as well as between 1/16” and 3/4” with no skips. Each bit uses Rounding Prevention Technology to deliver up to 50 percent more prevention torque on regular fasteners and up to 400 percent more torque on damaged fasteners than standard tools, according to the company. The bits’ bidirectional geometry prevents rounding and grips compromised fasteners. The kit comes in a foam tray inside a molded case.
Circle 30 on card or click “PTEN e-inquiry” on VehicleServicePros.com
NEW VEHICLE TYPES ADDED
The Picoscope 7 Automotive Software Update from Pico Technology supports new vehicle and powertrain types. The update also includes Waveform Library favorites and sharing, guided tests and Waveform Library linking, new measurements, match channels and serial decoders, and heavy duty vehicle speed acquisition in PicoDiagnostics NVH. New vehicle detail options in the update allow users to store data from any vehicle for later recall and reference.
Circle 28 on card or click “PTEN e-inquiry” on VehicleServicePros.com
STANDARDS OF EXCELLENCE RAISING THE
Our 10AP Series offers the convenience of wide or narrow installation wrapped up into one configurable package. This durable, safe, and reliable car lift features an expandable top beam and BI-METRIC™ arms to suit virtually every vehicle lifting requirement – symmetric or asymmetric. The 2-in-1 design gives operators the option of loading vehicles either symmetrically (centerline of vehicle at column) or asymmetrically (centerline of vehicle behind column). The simple, yet highly sophisticated design is sure to keep operating costs low and productivity high. Check out the full line of 10AP lift series at bendpak. com or call us at 1-800-253-2363
CHARGES 14 DEVICES SIMULTANEOUSLY
The Juic’d Box 7-Drawer Powered Cart , No. 80659CBK, from SUNEX Tools features two integrated power strips with a total of six 110V outlets, four USB-A outlets, and four USB-C outlets, allowing it to charge a total of 14 devices simultaneously. A modular drawer stores over 20 power tools, and all of the drawers are fully extendable and lockable. Its interior offers additional storage space and has a gas piston-assisted lid for easy operation. The cart has 6” casters and four corner bumpers for safe and easy maneuvering around the shop.
Circle 32 on card or click “PTEN e-inquiry” on VehicleServicePros.com
COVERS NISSAN, HYUNDAI, KIA, AND GENESIS VEHICLES
The EZDS Zenith and G-Scan Software Updates are the second major update for the company in 2024 and are comprised of two updates. The first update enables Central Gateway access for Nissan vehicles among other enhancements to the software. The second update enables Zenith users with Z5, Z7, or G-Scan tools to access the Secure Gateway Access control modules for multiple 2023-2025 Hyundai, Kia, and Genesis vehicles.
Circle 35 on card or click “PTEN e-inquiry” on VehicleServicePros.com
DESIGNED TO PREVENT OVER-TORQUING
The Ascot Supply Corporation 2-pc 600 ft-lb Flex Hinge Style Torque Wrench, No. 168-60012, is designed for easy storage and portability. It reduces the possibility of over-torquing thanks to its large break angle, and the wrench flexes at its hinge when it reaches proper torque. Cam control of the mechanism gives a controlled break. It offers +/- 4 percent accuracy and comes with a calibration certificate. It comes in a durable storage case and includes two adapters, 3/4” to 1” and 3/4” to 3/4”.
Circle 33 on card or click “PTEN e-inquiry” on VehicleServicePros.com
FEATURES CUTTER IN PLIERS' THROAT
The Snap-on 5” Locking Pliers with Cutter, No. LP5WC, features deeply grooved teeth and a cutter in the throat of the pliers. It also has a patent-pending power ring and offers enhanced thread strength with up to 4,000 lbs of clamping force. A pinned and brazed upper jaw creates a robust bond with the body of the pliers. An oversized adjustment screw, compatible with a 3/16” hex key, enables additional clamping force and facilitates quick and easy adjustments while being easy on the user’s hands. The sharp, specially broached teeth, smooth trigger mechanism, and durable nickel coating ensure comfortable and reliable operation whether extracting pressure-held parts or loosening and tightening connectors. Circle 36 on card or click “PTEN e-inquiry” on VehicleServicePros.com
FULL RANGE OF ACCESSORY TEST LEADS
The Electronic Specialties Pro Auto Test Lead Kit , No. ELS200, includes a full range of accessory test leads designed for automotive, heavy duty, and marine electrical troubleshooting. The extra sharp test leads have an extended length of 64”, and each accessory test probe connects with the main test lead via straight banana plugs. The kit includes four back probes, which double as wire piercers using the included adapter heads. These are used to back probe intact electrical connectors or tap smaller gauge wires for live readings. The included crocodile clips open wide enough to clip onto battery posts for ground connections. The cable/insulation piercers can be used to tap live readings on large gauge wires. Circle 34 on card or click “PTEN e-inquiry” on VehicleServicePros.com
CONTROLS UP TO 18 MOBILE COLUMN LIFTS
The Rotary Flex MAX Linker allows users to easily connect and control up to 18 Rotary Flex MAX mobile column lifts with a single remote control, allowing technicians to lift large-scale vehicles such as multi-axle buses and heavy duty trucks. The linker uses pushbutton controls and a simple digital display, and users can control linked systems of two, four, or six columns depending on the vehicle being lifted. It is compatible with all Flex MAX mobile column lift models.
Circle 42 on card or click “PTEN e-inquiry” on VehicleServicePros.com
50 PERCENT FASTER APPLICATION SPEEDS
The M12 Fuel Stubby Impact Wrenches Gen II from Milwaukee Tool are designed to deliver 50 percent faster application speeds. Leveraging the POWERSTATE Brushless Motor, the wrench delivers 0-3,000 RPM with up to 550 ft-lbs of nut-busting torque, allowing the removal of the most corroded and stubborn applications. The wrench fits into tight spaces and allows access where larger impacts can’t fit without using additional accessories. It's equipped with tri-LEDs to illuminate the work area. Additional features include a four-mode drive and an M12 REDLITHIUM HIGH OUTPUT XC5.0 and CP2.0 Battery Pack that delivers 25 percent more power. The battery is chemical-resistant to protect against exposure to common oils, greases, and solvents.
Circle 39 on card or click “PTEN e-inquiry” on VehicleServicePros.com
CHROME-PLATED SOCKETS RESIST CORROSION
The Mayhew Tools 26-pc Metric Hex Master Socket Bit Set , No. 16065F, consists of 13 short-length hex sockets, seven extended-length hex sockets, and six extended-length ball hex sockets, all of which are packaged in a custom-cut foam tray for secure and distinct organization. The sockets are chrome plated and fully polished, while the bits are made from S2 tool steel and precision CNC-machined in the United States.
Circle 37 on card or click “PTEN e-inquiry” on VehicleServicePros.com
FEATURES SPACE-SAVING DESIGN
The Bendpak Cool Boss CB-16 Portable Evaporative Cooler uses evaporation to reduce surrounding air temperature by up to 26 degrees. The portable CB-16 is easy to move around due to its space-saving design and 4” swivel caster wheels. The cooler’s 60-gallon cold-water reservoir provides an almost non-stop supply of chilled air without constant refilling. The 16” Blue Flex axial flow fan moves a high volume of air at low rpms for the most cost-effective performance.
Circle 40 on card or click “PTEN e-inquiry” on VehicleServicePros.com
FEATURES A SPLINE DRIVE
The 1-1/8” Spline Drive Hex Crowfoot Suspension Wrench , No. 20300, from Schley Products is designed to easily fit the tight area inside the airbag mounting bracket. The wrench is intended for use in situations where traditional wrenches or sockets cannot provide access due to space constraints or obstructions. The spline drive is a specialized type of fastener drive with multiple teeth that engage securely with the corresponding spline nuts or bolts. This wrench can be used with extensions and ratchets to provide additional leverage and maneuverability. Circle 43 on card or click “PTEN e-inquiry” on VehicleServicePros.com
SEALED HEAD PREVENTS TORQUE LOSS
The Matco Tools 16V 3/8” Long Reach Sealed Head Ratchet , No. MCL1638SLR, features a sealed head design that prevents torque loss due to head spread. This cordless ratchet has a 6” extended length for accessing front-end engine accessories, timing covers, air cleaners, and more. It offers 40 ft-lbs of maximum torque and a speed of 330 rpm. Its forward and reverse selector is easy to operate one-handed, ensuring quick direction changes and preventing it from getting backed into a jam.
Circle 41 on card or click “PTEN e-inquiry” on VehicleServicePros.com
OFFERS THREE ADJUSTABLE SPEEDS
The Vessel Tools Rechargeable BALLGRIP Screwdriver, No. 220USBP5U, can be used as both an electric and manual screwdriver. The tool offers three adjustable speeds starting at 280 rpm with 10.6 lbf-in on the low speed, 340 rpm with 14.2lbf-in for medium, and 400 rpm with 17.7lbf-in for high. Manual torque goes up to 106.2lbf-in. The tool is rechargeable via a USB-C port and comes with five bits, which come in a variety of Phillips head, slotted, and square.
Circle 44 on card or click “PTEN e-inquiry” on VehicleServicePros.com
For automotive aftermarket pros seeking the latest and greatest industry advancements, AAPEX is the place to be. Dive into the future with our expanded EV Experience and explore cutting-edge electric and hybrid vehicles. Witness a showcase of technology at the ATRA Powertrain Expo — the world’s largest gathering of transmission repair specialists, collocated at this year’s event. Watch teams race to build an engine and access hands-on training on drivetrains, ADAS, diagnostics, shop management, and more. From insights to innovations, AAPEX 2024 has it all!
Every year since 1999, the PTEN Innovation Awards feature the newest and most innovative products introduced to the automotive aftermarket. For 2024, PTEN received over 100 submitted product entries in 25 categories. Throughout the next several pages, you'll find product details for the winner in each of those categories. To view a full list of winners online, visit: VehicleServicePros.com/2024IAWinners.
Snap-on
Band Sander, No. PTBF210
The Snap-on Band Sander, No. PTBF210, features a thermallybalanced air motor to cool internal components as well as the surface temperature of the tool. An adjustable rear exhaust directs airflow away from the work area while a built-in 10-position air regulator makes it easy to dial in the exact speed needed for a specific application. The 90-degree angle head offers tool-free adjustments and can be rotated 270 degrees for access and flexibility without additional tools. Additionally, an ergonomically designed comfort-grip handle keeps vibration to a minimum and the side handle helps keep the sander supported and controlled.
CATEGORY: Air Tools
Circle 45 on card or click “PTEN e-inquiry” on VehicleServicePros.com
Hunter Engineering
Ultimate ADAS
TEXA
Konfort 780 Dual Gas Touch
The Konfort 780 Dual Gas Touch from TEXA supports dual R-134a and R-1234yf recovery, recycling, and recharging service in the same cabinet while keeping both systems separate so there is no cross-contamination of refrigerant. This A/C service cabinet supports a fully automatic, functional process, operated from a 10” touchscreen with wireless connectivity. Advanced vehicle coverage is supported by the TEXA IDC5 OE-level diagnostic platform.
CATEGORY: Air Conditioning Service
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Hunter Engineering’s Ultimate ADAS system is designed to eliminate error-prone manual layouts common to static ADAS calibrations. Ultimate ADAS combines Hunter’s standard-setting alignment technology with a guided target placement system for around-the-vehicle coverage. Gimbal-mounted lasers are the key component, replacing the inexact guesswork for strings, plumb bobs, and tape measures to cut setup time by 70 percent for certain procedures. The gimbals’ onscreen guidance provided by Hunter’s WinAlign software increases target placement precision by automatically compensating for non-level floors, monitoring for placement errors, and confirming accuracy with laser measurements each step of the way. Ultimate ADAS is currently exclusively available to Honda and Acura dealers, with availability set to expand in 2024.
CATEGORY: ADAS
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GEARWRENCH
Bolt Biter Wrench Inserts
The GEARWRENCH Bolt Biter Wrench Inserts are designed with features to grip rounded-out, frozen, and damaged fasteners. The Bolt Biter design is bidirectional, seats quickly and safely on fasteners, and removes easily from fasteners after use. Offering the slimmest solution to removing damaged fasteners in tight and confined spaces, the Bolt Biter Wrench Inserts not only remove stuck fasteners using traditional wrenches technicians already have on hand, but also enable the reuse of specialty fasteners, saving users time to complete a job. The wrench inserts feature a magnet on the hex base to hold the insert in place on the wrench while removing or reusing fasteners.
CATEGORY: Tool Accessories
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Rogue EM 190i PRO
The Rogue EM 190i PRO from ESAB connects to 230V of primary power offering a maximum output of 190A and weighs 29 lbs. The tool provides the user with 27 synergic lines that enable one-knob adjustment. With synergic control, welders can set the wire type, wire diameter, and shielding gas mix. EM 190i PRO will then automatically set and maintan optimized welding parameters throughout the range of material thicknesses. For additional fine tuning, users can change voltage trim control to adjust to arc length. The tool also features Power Factor Correction (PFC) which increases electrical efficiency, reducing the likelihood of tripping a circuit breaker. PFC compensates for the voltage drop that occurs with long extension cords, helping maintain a steady welding output. Additional features include the 5” TFT LCD display.
CATEGORY: Welding
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SUNEX Tools
8” x 10” Flexible Magnetic Mat, No. SXMAGMAT
The SUNEX Tools 8” x 10” Flexible Magnetic Mat, No. SXMAGMAT, is engineered with a grid pattern of high-power rare earth magnets capable of holding tools and parts, providing easy organization within the engine bay, lift posts, or toolbox. The compact pad features a weight capacity of 40 lbs and a flexible design that is non-marring and fluid-resistant. Its PVC outer layer ensures a secure grip while protecting surfaces from scratches and shop fluids. Designed for versatility, this magnetic mat keeps tools firmly in place during movement, accommodating various automotive applications with ease.
CATEGORY: Tool Organization
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asTech All-In-One
The asTech All-In-One is the complete collision repair solution. With this single device, shops can perform diagnostics, repair planning, programming, and ADAS calibrations for over 45 OEM brands. The All-In-One helps shops keep more services in-house, maximize their revenue per vehicle, and complete more comprehensive and efficient repairs.
CATEGORY: Automotive Scan Tools
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ESAB
Fish for Buys without Getting Phished
Scam websites are multiplying largely unchecked. Wherever you’re clicking to buy, there’s a real danger of being lured into giving away private information while pursuing hot deals that turn out too good to be true. This type of cybercrime is commonly referred to as “phishing,” the criminal “fishing” for usernames, passwords, credit card data, and other confidential information via fraudulent means.
When fraudsters target buyers at vehiclerepair shops, their scams run to offering astonishingly low prices on high-end shop equipment. All it takes to be taken in is to click on a seemingly legit-looking site to score a great-sounding deal. But when your “order” goes through, no equipment is purchased, and your credit card information — along with other sensitive data — is instantly stolen.
Here are some tips for identifying and avoiding fraudulent websites.
• Look for evidence that the company is legitimate. Does it have a real-world “bricks-and-mortar” presence? You can find that out by trying to contact them directly, as well as by reading independent reviews. These can be found by searching Google or YouTube.
• Are the prices unbelievable? For example, if you’re seeing BendPak equipment advertised for thousands of dollars less than the prices on BendPak.com or other legitimate sites, it’s a scam. Always err on the side of caution and conduct additional research before giving any site your information.
• Check the site for some obvious giveaways. Is the URL misspelled? That’s a huge red flag. Even if the link looks legit, you can doublecheck by right-clicking to “Properties” to reveal the link’s true destination.
• Check the “Lock” Icon. Clicking on the lock icon will give you additional detailed information on the security status of the website you’re on.
• If something about the site seems off, like its general look or the logos displayed, there’s a good chance it’s a fraud.
It is extremely helpful to law enforcement if you take the time to report any sites that have defrauded you, as well as any sites that you determined were fraudulent before engaging with them. You can report fraudulent sites to the Federal Trade Commission (FTC), the government agency that handles consumer complaints about identity theft and online scams. Report at https://reportfraud.ftc.gov/#/assistant. Also, be sure to report phishing pages to Google so they can be removed from search results and blocked from scamming others. Access Google’s Report Phishing Pages tool at https//safebrowsing.google.com/safebrowsing/report_phish/. (Or, you know, just Google it.) And if you find sites pretending to represent BendPak or our brands, please let us know at bendpak. com/support/products/report-fraudulent-sites/.
30440 Agoura Road Agoura Hills, CA 91301 USA (800) 253-2363
www.bendpak.com
BENDPAK
BIG BRANDS, UNDER ONE ROOF
Check Us Out AT THREE LOCATIONS!
1 Outside Booth #81210 Silver Lot
2Inside Booth #48097 Lower South Hall
America’s Favorite Car Lift Company is heading to SEMA 2024, and we’re coming fully loaded! Come visit us outside at Booth #81210 in the Silver Lot and Booth #48097 in the Lower South Hall. BendPak’s top brands will be on full display, brands like QuickJack, Autostacker, MaxJax, Ranger and more! When it gets too hot, make sure to swing by our Cool Boss Booth #36073, so you can beat the heat and check out the new and improved Cool Boss lineup. Also, don’t forget to take advantage of EXCLUSIVE SEMA SHOW SPECIALS on all your favorite BendPak equipment across all brands!
2024WINNERS
Autel
MaxiFlash Xlink
The MaxiFlash Xlink from Autel offers three primary functions. It can act as an enhanced vehicle communication interface when used with any MaxiSYS tablet, allowing users to communicate with and diagnose vehicles. It also functions as a J2534 Pass-Thru programmer that can be used with OE software subscriptions to flash and program system modules. Finally, the Xlink can use Remote Expert and allow Remote Expert’s programmers and system experts to connect with a vehicle in need of service. It includes a one-year limited warranty.
CATEGORY: Diagnostic Equipment
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Snap-on
SAE and SAE/Metric
Tape Measures
The Snap-on SAE and SAE/Metric Tape Measures use a strong side magnet instead of a clip, allowing it to easily fit in a pocket or attach to any ferrous surfaces. A non-metal, high-density injectionmolded enclosure reduces damage to surroundings while withstanding rugged use in the shop. It also includes an automatic
Streamlight
Stinger Color-Rite
The Streamlight Stinger Color-Rite is a rechargeable LED flashlight that uses a high color rendering index (90 CRI) LED for enhanced visualization under low light conditions, allowing users to see the color spectrum as they would in natural light such as to match and identify colors in auto applications. The compact light offers three variable lighting modes plus a strobe: high (500 lm, 17,500 candela, 265m beam distance); medium (275 lm, 9,000 candela, 190m beam distance), and low (140 lm, 4,500 candela, 134m beam distance). Run times range from five hours on the low setting to 1.5 hours on high. The light is anodized against corrosion and is IPX4 water-resistant.
CATEGORY: Safety & Personal Gear
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The Milwaukee Tool M12 FUEL INSIDER Extended Reach Box Ratchet, No. 3050-20, features a low-profile head design, allowing sockets and adapters to insert directly into the tool. The ratchet offers up to 60 ft-lbs of maximum torque and 350 rpm to remove stubborn fasteners in tight spaces. The tool can be used manually without engaging its motor, has dual LEDs, and has an extended paddle switch to offer multiple grip positions. It also includes three Insider Box Ratchet adapters (1/4” hex, 1/4” anvil, and 3/8” anvil) and 13 metric insider box ratchet sockets (8-19mm and 21mm). The sockets can be inserted into the tool from either side.
CATEGORY: Power Tools
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The Complete Collision Repair Solution
The asTech® All-In-One is the most complete collision repair solution in the industry. Covering over 45 brands, including support for new, luxury, and electric vehicles, the All-In-One is the only scan tool needed for every collision repair.
The All-in-One simplifies the entire repair process by supporting and enabling the entire repair workflow for any vehicle in the shop. It reduces costs and slashes cycle times by making technician’s lives easier, repairs simpler, and shops more efficient.
For scanning, the All-In-One exclusive asTech Rules Engine helps shop make data-driven diagnostic decisions. The Rules Engine uses data gathered from
tens of thousands of scans to identify the most accurate, efficient, and economical scan for every vehicle:
1. An authentic remote OEM scan using asTech’s patented technology.
2. A certified OEM-Compatible scan, performed car side with the All-InOne, which has been verified to provide results that are equivalent to an authentic OEM scan.
For calibrations, the All-In-One can perform all dynamic calibrations right out of the box and integrates with leading calibration rigs to complete staticcalibrations.
For programming, shops can quickly and easily access a variety of module programming options on the All-In-One to complete module replacements for airbags, safety sensors, headlights, and more.
No matter the vehicle or repair needed, the All-In-One is the only scan tool collision shops need.
ASTECH DRIVEN BY REPAIRIFY 5700 Tennyson Parkway, Suite 600 Plano, Texas 75024
1-888-486-1166
asTech.com
2024WINNERS
Harbor Freight
U.S. GENERAL Series 3 72” Roll Cabinet
The U.S. GENERAL Series 3 72” Roll Cabinet from Harbor Freight features a 6,600 lb weight capacity and comes in eight colors, each with black trim. It has 14 drawers, including two double-width top drawers for storing larger tools. An in-drawer charging system provides five 120V outlets and two USB outlets to charge tools and batteries. Other drawer features include full-length latches, a single locking system, and 120 lb weight capacity for each pair of ball bearing slides. Four 6” casters, two fixed and two swivel-locking, allow the unit to be moved easily around a workspace. To minimize tool movement, pre-cut nonslip drawer liners are included.
CATEGORY: Tool Storage
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FedPro Tub O' Towels
Heavy Duty Cleaner & Degreaser Spray
The FedPro Tub O’ Towels Heavy Duty Cleaner and Degreaser Spray is designed to tackle tough grease and grime. This spray is ideal for use on surfaces such as automotive parts, glass, and more. Its formula combines the cleaning power of Tub O’ Towels Heavy Duty Cleaning wipes with the convenience of a spray. Additionally, the spray is alcohol-free and solvent-free, has a citrus scent, and is made in the USA.
CATEGORY: Chemicals
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Lisle Corporation
Electrical Disconnect Pliers, No. 37960
The Lisle Corporation Electrical Disconnect Pliers, No. 37960, are designed to easily remove locking push tab style electrical connectors found on mass air flow sensors, fuel injectors, ignition coils, and other applications. Simply use the hook on the end of the pliers to pull the tab out to unlock and then use the point to engage the tab. Squeeze the tabs together and lift to separate the connector from the sensor without damage. The pliers allow technicians to use the tool with one hand and to work on sensors in tight spots. The tool measures 8” in length and has dual durometer grips for comfort.
CATEGORY: Specialty Tools
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The Cummins Engine V5 Software Release, No. EEHD843003, from Snap-on, makes it easier for technicians to manage regen, adjust speed parameters/idle adjustments, test emission systems, display historical records, perform AFT SCR performance testing, and diagnose rough-running engines. Users can change the minimum speed for regen, clean the diesel particulate filter system, monitor/rest the SCR system, and disable fuel injectors to troubleshoot misfires. The software supports pre-EPA 07-EPA 20 and natural gas engines ranging from 1994 to present, including B6.7, L9, X12/X15, ISB, ISC, ISL, ISM, ISX, N14, M11, and industrial off-road Q series engines.
CATEGORY: Heavy Duty Scan Tools
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VIM Tools
Extendable Wrench Extender with Detachable Head
The Extendable Wrench Extender with Detachable Head from VIM Tools features an extra 18” of leverage and the ability to extend for a total length of 26”. The wrench has three different positions to adjust the length of the handle and a detachable head design. Users can pull the ring at the base of the handle and release a pin that can be used to release the locking mechanism at the neck of the attached head. Once removed, the user has four attachment options to use with the same handle: a 1/2” flex-head ratchet, a 1/2” breaker bar, a spring-loaded alignment tool, and a wrench extender.
CATEGORY: Hand Tools
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Milwaukee Tool
M18 REDLITHIUM FORGE XC6.0 Battery Pack
The Milwaukee Tool M18 REDLITHIUM FORGE XC6.0 Battery Pack delivers HIGH OUTPUT 12.0 power in a smaller size, a 15-minute supercharge (up to 80 percent), and the longest battery life versus REDLITHIUM batteries. The size, weight, and increased power provide the best solution for power-demanding overhead work and tight work areas, says the company. Additionally, built-in REDLINK Intelligence protects the battery from overloads, preventing users from damaging their cordless power tools in heavy duty situations.
CATEGORY: Battery Starting & Charging
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Hunter Engineering
HawkEye XL Alignment System
The HawkEye XL Alignment System from Hunter Engineering is designed for speed, durability, and ease of use for a wide range of commercial vehicles, including trucks, trailers, buses, and more. The aligner features Hunter’s patented 3-D targets that are low maintenance and non-electronic as well as high-definition cameras to monitor each wheel in a 3-D space to provide accurate measurements. Users can also see live alignment readings from three axles at a time and are able to perform alignments on either the floor or a lift thanks to its moveable camera beam and portable cabinet. Additionally, HawkEye XL connects to the HunterNet 2 customer portal, allowing shop owners to monitor alignment performance remotely and in real time.
CATEGORY: Tire & Wheel Service
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Oasis Scientific Vividia CX-4010i Borescope
The Vividia CX-4010i Borescope from Oasis Scientific is a 4mm diameter borescope with a 1m long flexible tube. The probe is covered with a metal mesh for increased durability and IP67 protection. It is also equipped with bright LEDs and a joystick-controlled camera to illuminate and document hard-to-reach places.
CATEGORY: Inspection Tools & Lab Scopes
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Dual System with Dual Benefits
How TEXA’s Konfort 780 enhances AC service
Touchscreen: Its 10-inch color multi-touch HD screen has Glovetouch sensitivity and an industrial display. This gives technicians greater shop usability and allows a clear view of service status and operations being performed.
In the competitive world of automotive repair, shop efficiency is everything, especially when it comes to supporting air conditioning service for multiple vehicle types and years. With the full process of an A/C service taking around an hour — if there are no leaks detected — increasing the efficiency of this task becomes a focus for shop owners when considering quantity of daily service completed and monthly profit margins.
Enter the Konfort 780 — TEXA’s Dual Gas A/C service machine — that can boost shop profits by decreasing downtime to increase quantity of daily service. The fully automated system saves time by visually confirming all steps in the service process from the Konfort screen or Konfort smart app, so technicians are maximizing their shop time with other vehicle repairs.
Revolutionary Dual System Design
The Konfort 780 is the only true dual-system machine. Other dual gas machines have both R134a and R1234yf running through the same hardware and system lines, while TEXA’s Konfort 780 has two separate internal systems for recovery, recycling, and recharging.
Because there are two separate systems, there is no need to flush the system and lines when changing the refrigerant for new vehicle service. Technicians can easily and quickly transfer from an older Heavy Duty Truck to a newer European car. This creates less contamination and waste, while increasing the efficiency of the refrigerant recovery process.
Cutting-Edge Features
The Konfort 780 boasts a broad range of comprehensive features:
Fully Automatic: The machine itself uses fully automatic functions — automatic compensation recharge line length, automatic management of non-condensable gasses, and automatic maintenance alarms — to diagnose maintenance areas.
Konfort App: To ensure ease of use, the machine can communicate with Android and iOS smartphones through the Konfort APP. This gives technicians the ability to follow the machine's progress remotely, allowing them to perform other tasks while the machine is working.
Wi-Fi Connectivity: The machine allows wi-fi connectivity so that technicians can print reports and connect to the myTEXA portal for saving reports to shop systems, as well as receive remote technical assistance as needed.
Konfort 780 is designed to work seamlessly on a wide range of vehicles, including heavy-duty trucks. The machine has an integrated vehicle database that offers information on the latest original equipment manufacturer diagnostics.
Because the machine uses wi-fi, it can constantly update its software and firmware. Ensuring that it is always delivering reliable and accurate OEM information across vehicle types.
Providing
Solutions
At TEXA, providing multi-brand diagnostics and A/C recharging solutions to vehicle technicians is of the highest importance. The Konfort 780 is just one example of how TEXA considers and meets customer needs when creating products.
For more information on the Konfort 780 and TEXA’s other AC Service products visit: www.TEXAUSA.COM
The Autel ADAS Bay Max Lift is a flush-mount scissor car lift, engineered to perform mechanical repair, wheel alignment, and 360-degree ADAS calibration. Compatible with passenger cars and light trucks, this hydraulic lift is available in 12,000 and 14,000-lb capacity versions, both with front and rear opening runways, flipdown wheel stops, and low angle approach ramps for easier access. The lift also features stainless steel front radius plates, rear slip plates, and turn plate pocket protectors for more effective paint protection. Double-wide runways with built-in “Z” rails help to eliminate sagging or flexing.
CATEGORY: Lifts, Jacks, & Stands
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A.S.T. Training EV Detective Kit
The A.S.T. Training EV Detective Kit allows a professional technician to quickly rule out an issue with the charger by simply plugging it into box one and looking for the green light to illuminate, then sampling the L1 and L2 voltages. Once the charger is ruled out, they can plug box two into the port on the vehicle as well as plug the charger into box two. This breakout box allows them to test the control pilot’s handshake with the vehicle to allow them to sample the CP, L1, L2, and ground circuitry. According to the company, this removes the need to disassemble the vehicle to access the OBC wiring, saving time and money while keeping the technician safe.
CATEGORY: EV Tools & Equipment
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SUN Collision Repair Package
The Repair Package from SUN Collision is a feature within SUN Collision software that simplifies the blueprinting process for collision repair estimates. It offers OEM repair information based on shops’ estimates, providing comprehensive documentation to support insurance claims. The package includes essential repair procedures, ADAS calibrations, illustrations, diagrams, and OEM part numbers associated with the estimate. It also integrates with major estimating systems using CIECA industry standard guidelines. Service writers can create PDFs with hyperlinked tables of content in just a few clicks and print or email them nearly instantly.
CATEGORY: Automotive Software
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Snap-on
600 lm Pivoting Flashlight, No. ECFLH062
The Snap-on 600 lm Pivoting Flashlight, No. ECFLH062, features a 110-degree pivoting head and a 180-degree rotation base for easy and accurate light placement. Its magnetic handle and base allow users to place the light wherever it needs to be while also acting as a convenient storage option for loose screws, nuts, or other hardware. The light is IP65 rated for water and dust resistance and offers a four-hour runtime while providing 600 lm. A USB-C cable and charger are included.
CATEGORY: Lighting
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GEARWRENCH
MEGAMOD Master Mechanics Tool Sets
GEARWRENCH has five MEGAMOD Master Mechanics Tool Sets ranging from 614 to 1,268 pieces with multiple storage boxes and tools pre-nestled in foam storage trays. MEGAMOD tool sets offer a mix of high-performance tools in trays that fit into a top-quality storage box, says the company. This gives technicians the opportunity to organize their tools their way at an affordable price. The individual MEGAMOD sets offer tools from more than 15 different product categories, including GEARWRENCH products such as the Bolt Biter Extraction products, 90T ratchets, sockets, wrenches, screwdrivers, pliers, and a 120XP torque wrench.
CATEGORY: Shop Equipment
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Snap-on
Toyota Brake Pin Punch, No. PHG90B
The Toyota Brake Pin Punch, No. PHG90B, from Snap-on, was designed to make removing seized brake pins in Toyota trucks and SUVs easier. It uses the vibration and force generated by an air hammer to break free rusted and stuck brake pins that prevent technicians from performing regular brake service. Made of durable, heat-treated alloy steel, the punch has a corrosion-resistant zinc chromate finish. It’s ideal for Toyota Tacoma, Tundra, Sequoia, and 4Runner models.
CATEGORY: Brake Service
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WORKLIGHTS
Get the ultimate in brightness and versatility with a broad selection of lights for delivering precise lighting or illuminating large areas. Fewer trip hazards and unlimited portability mean you can work harder for longer. All backed by 50 years of Streamlight’s commitment to the industry.
The impact of electric vehicles on the automotive market
Steps to help prepare your shop for electric vehicles.
By Scott Brown, Technical Editor
As you’re aware, the automotive fleet has been evolving with the rise of electric vehicles (EVs). For some states, like California, this trend has been happening for some time at an accelerated rate. For those of us facing this technology change for the first time, it may be intimidating, but it may also introduce several opportunities. Within this article, we’ll explore a wide list of considerations you can use to prepare for this new vehicle platform.
UNDERSTANDING EV TECHNOLOGY AND MAINTENANCE
It’s true, EVs, with their simpler drivetrains, require a different maintenance program than what their ICE (internal
combustion engine) counterparts require. When you break it down to their core components, the electric motor, battery pack, and power electronics make up most of the vehicle. However, there is going to be a different level of diagnostic information and procedures available both within service information (SI) and on the various vehicle data busses than what you’ve been dealing with in the past. For those who have been early adopters, engaging with hybrid vehicles from the past, the road ahead is less blurry. And for those just hopping on the bandwagon, battery health assessment, software updates, and electrical safety are key.
It has been my experience that EV owners are under the impression that the vehicle doesn’t require any maintenance
p Figure 1 – High voltage PPE, Fluke Insulation Tester, and a CATIII DVOM
Photo courtesy of Scott Brown
at all, and this presents a major opportunity for the service market. Most owner’s manuals can be found online through the vehicle manufacturer’s website. I recommend that you study the maintenance requirements for the growing fleet in your location to get in front of what’s required. You can use this information to better inform your current and/or future clients about helping their vehicles operate properly.
For example, some vehicle manufacturers require the replacement of the desiccant bag within the refrigeration circuit at specific time intervals. Another tip I’d like to offer here is that you may want to peruse some of the online forums out there where many motorists hang out and discuss everything about these vehicles. You will be able to gather more intel about various pain points, misconceptions, etc., and use this information to help deliver a higher level of service to your clients.
CHARGING INFRASTRUCTURE AND PROTOCOLS
Possessing knowledge of various charging standards (Level 1, Level 2, DC Fast Charging, etc.) and their compatibility with different EVs is crucial for those delivering EV service. One of the bigger issues I see often is that for the most part, drivers don’t understand much on this topic. Battery preconditioning for DC fast charging is one of the main issues that comes to mind. Many aren’t aware that the battery needs to be brought to a specific temperature range to fully optimize the proper DC fast charge rate. I have had many discussions with motorists at DC fast charging stations complaining about a slow charge. When I inquire about how they arrived, (typically through their navigation system) they reveal the failure point. For most EVs today, using the NAV will allow the vehicle to recognize the fact that the onboard systems need to prepare the battery for fast charging which often requires heating the battery coolant loop.
p Figure 2 – Tesla heat-pump cooling system service mode page
Photo courtesy of Scott Brown
BRAKE DRUM AND ROTOR PULLER
Eliminates the need to repeatedly strike or heat the brake drum to free it from the hub
Adjustable with a 17" spread and 6" reach to accommodate the most common drum sizes
Specially designed jaws to maximize surface contact ensuring uniform grip even on deteriorated drums
In my opinion, possessing knowledge of Level 1 and 2 chargers today is essential to communicating and facilitating not only troubleshooting charging issues but also advising clients on what they need for home charging.
HIGH-VOLTAGE SAFETY
Working on EVs introduces the risk of high-voltage exposure. If you read any OEM service information, you’ll find statements about how technicians must be trained in high-voltage safety before commencing service on any HV systems. The training should also include proper use of personal protective equipment (PPE), dead-live-dead verification procedures, proper inspection of test equipment, proper handling of test equipment, isolation of electrical circuits, and emergency response to electrical incidents (Figure 1).
ASE has a new EV support system called xEV Safety Certifications. This statement comes from ASE’s website (ase. com/ev) explaining the certifications:
p Figure 3 – Tesla heat-pump refrigeration system service mode page
Photo courtesy Scott Brown
“These ASE xEV High-Voltage Electrical Safety certifications were developed to serve as a guide, sharing existing industry standards, concepts, and practices followed by individuals working in the automotive, truck, and commercial electrical industry.”
On that page you’ll find that there are currently two levels of certification:
• EV Electrical Safety Awareness Certification (Level 1)
• EV Technician Electrical Safety Certification (Level 2)
I encourage you to research these and decide which one is best for you.
REGENERATIVE BRAKING SYSTEMS, TIRES & ALIGNMENT
Regenerative braking presents challenges as well. Understanding how these systems work and what drivers should consider can lead to overall better vehicle energy efficiency and extended tire wear. Tire wear on EVs is a major concern and consumers need to be aware of how to properly drive their vehicle by controlling torque in both acceleration and deceleration. Working the throttle properly can realize big gains in energy efficiency and tire wear. Some EVs have selectable screens to display the true application of torque which can be leveraged to obtain data feedback on pedal application. One of the other items I’ve discovered is that many vehicles leave the factory with the wheel alignment values not supporting optimum tire wear. Performing an alignment audit at the vehicle’s first tire rotation can help consumers get more life out of their tires. Additionally, tire technology continues to evolve and in fact, one tire manufacturer has gone “all-in” on developing an EV-specific tire. Hankook’s iON line of tires has many new attributes and features specifically aimed at conquering the main issues affecting tire wear, vehicle rolling resistance, NVH, and more.
THERMAL MANAGEMENT SYSTEMS
EV battery performance and longevity are controlled through the battery man-
agement system (BMS) to help support optimum battery performance and life. Service personnel should possess knowledge of how important these systems are and their service requirements. Regular inspections of the thermal management components and fluid levels are important. If you ever find a low coolant level condition in a BEV, you need to resist the urge to top off the fluid because there could be
an internal coolant loop leak. If the leak goes unchecked, it could be very catastrophic for the vehicle. In fact, the large motor found on the early Tesla Model S and X vehicles has a design flaw where a leaking coolant seal within the drive unit can destroy the motor assembly (Figure 2). There are companies (Revolt Systems - revoltsystems.com/tesla-largedrive-unit-ldu-coolant-bypass-kit-the-achilles-seal-fix/) out there selling an inexpensive retrofit kit that will eliminate the possibility of this leak from occurring.
Thermal management relies heavily on the refrigeration system as well. This is something that should be inspected and serviced periodically. As mentioned earlier, some manufacturers have a replacement interval for the desiccant which requires a system recovery, evacuation, and recharge. These manufacturers are utilizing heat pump systems (Figure 3) because they can deliver thermal performance at greater efficiencies. Possessing a deep knowledge of the operation of heat pump systems is essential for proper system evaluation.
SOFTWARE AND FIRMWARE UPDATES
Software Defined Vehicle (SDV) is a term you’ve likely heard, and this is how BEVs can improve their operation and performance. Tesla is one manufacturer that has proven
how software updates can keep a vehicle’s operation, performance, and presentation fresh. I own a couple of Teslas and my six-year-old Model 3 has the same improved operational features found on current model year vehicles. Additionally, the service diagnostics available to the technician continue to improve and provide the service technician with great support tools all being delivered through the infotainment screen. Keeping the system up-to-date is important because the vehicle will be able to take advantage of the software engineering changes that support improved vehicle operation.
ADAPTING SERVICE FACILITIES
For the most part, many shops already have most of the tooling they need for basic EV maintenance. However, if you are planning to replace battery packs, then you’ll likely need additional lifting and support devices. And in addition to the training mentioned earlier, you’ll likely want to invest in the proper measurement tools such as high voltage insulation testers, a milliohm meter (Figure 4), and scan tools with enhanced EV support such as the Autel EV Diagnostic Kit (Figure 5) which allows you to interrogate a battery pack without it being able to communicate with the vehicle — think sourcing used battery packs and how you can assess a used unit.
p Figure 5 – Autel EV Diagnostic Kit
Photo courtesy of Scott Brown
p Figure 4 – Pico Milliohm Meter Tester
Photo courtesy of Scott Brown
MARKET OPPORTUNITIES AND CHALLENGES
In some regions of the country, there is a rapid growth of EVs which presents new business opportunities for automotive service professionals. Expanding services to include BEV
maintenance and repair can open new revenue streams. Additionally, the used car market presents challenges such as the condition of the high voltage battery since it is the most significant and most expensive component to replace on BEVs today. Battery assessment is one of the biggest concerns consumers have when it comes to purchasing a used BEV. While some OEMs provide an indicator of battery state-of-health (SOH) through their BMS, the reading is often inaccurate. Companies are working on new tools, equipment, and software in pursuit of generating knowledge on battery assessment. The Autel EV Diagnostic Kit provides a technician with a plethora of tools and battery assessment software for reading BMS data.
ReJoule (rejouleenergy.com) is a company that I have been working with in a pilot testing program where we are assessing battery SOH (Figure 6) through a special DC charger which
p Figure 6 – Live characterization test data on a Tesla Model Y
Photo courtesy of Scott Brown
is performing a 10-minute advanced battery health check via a technique called Electrochemical Impedance Spectroscopy (EIS) testing (Figure 7). This EIS test can provide more accurate battery health readings that can then be used to optimize battery maintenance and replacement and provide transparency for used EV transactions. We are running a pilot data collection test by running characterization testing on several dozen popular BEVs to assess battery health.
CONCLUSION
Electric vehicles present challenges and opportunities, but for those who have the right market, it may make sense to gear up and make the transition to support BEVs in your shop.
SCOTT BROWN is an ASE Master Certified L1 Technician and has over 37 years of professional service industry experience. He is an independent shop owner in Southern California and is engaged at various levels within the industry. He has a deep understanding of the challenges technicians experience at the service level and is continuously striving to move the industry forward through education and networking. Brown founded Diagnostic Network (diag.net) after 22 years of service at iATN, where he retired as company president in 2018. SBrown@VehicleServicePros.com
p Figure 7 – Starting a ReJoule EIS test on a Tesla Model Y
Photo courtesy Scott Brown
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The benefits of digital inspection tools
A good diagnostic tool arsenal should help you complete jobs faster and more efficiently.
By Rick Urso, Contributing Editor
Any good professional has their own arsenal of tools to get their job done quickly and efficiently. The same thing goes for us technicians and diagnosticians. Some of you may have one built already and some of you may be just getting into building one, and that’s OK because today is your lucky day. I am going to share my diagnostic inspection tool arsenal with you.
I’m sure most techs will be able to relate to this situation — a vehicle comes in with a single-cylinder misfire. Pretty routine, right? You open the hood and, oh no, it’s a Nissan 3.5 liter
and the intake manifold is covering the back three cylinders. Are we going to pull the intake manifold off and swap the plugs and ignition coils, put it back together, and see if the misfire moved? Some technicians might. I'm here to show you a way to figure it out without taking anything apart besides a fuse. Wait, what, just a fuse? This brings me to the first tool in my diagnostic arsenal — the PicoScope.
This tool allows you to see exactly what’s going on with a component electrically and mechanically, displayed on a screen with voltage over time. If we look at Figures 1 and 2 , I have two dif-
ferent lab scopes being used. We see the vehicle with the single cylinder misfire and can see the current flow from all six ignition coils just by interfacing a low amp probe from AESwave to the vehicle via the fuse that feeds the ignition coil’s power. From that, we can deduce the problem — a bad ignition coil. By utilizing these tools, we determined the issue quickly, efficiently, and most importantly, without removing the intake manifold.
PRESSURE TRANSDUCERS
This is a perfect segue into the next tool in my line-up — pressure trans -
p Digital inspection tools allow technicians to complete jobs quicker and more efficiently.
Photo courtesy of Rick Urso
• PICOSCOPE FROM PICO TECHNOLOGY
• LOW AMP PROBE FROM AESWAVE
• WPS500X PRESSURE TRANSDUCER FROM PICO TECHNOLOGY
• LED TEST LIGHT
• INCANDESCENT TEST LIGHT
• ESCAN ELITE FROM AUTOMOTIVE TEST SOLUTIONS
ducers, such as the WPS500X from Pico Technology. Have ever you had a mechanical problem on an engine where you were not sure if it was a bad valve, lifter, or camshaft and
only tearing the engine down would show the problem? Great news, we have a better way to justify engine tear-down time. By hooking up a pressure transducer to the intake manifold coupled with a high amp probe to the battery and voltage lead going to the PicoScope, we can crank the engine over and see the mechanical health of the engine.
Figure 1 —This lab scope reading shows the Nissan vehicle with the single cylinder misfire.
Photo courtesy of Rick Urso
In Figure 3 , you can see the blue trace; we have current flow from the starter which directly relates to the compression strokes of the engine. The red trace will be the control voltage to the ignition coil, which tells us what cylinder is firing and when, and the green trace, which is my favorite part, shows the pressure in the intake manifold. With good practice, you can analyze what is wrong with this engine. We have positive pressure pushing into the intake manifold on cylinder 1’s compression stroke via cylinder 1’s intake valve showing that the intake valve is not sealing. This test takes only five minutes to set up, and time is money, baby.
THE TEST LIGHT
Another one of my favorite tools to use when diagnosing electrical problems is the test light. Test lights come in many forms and fashions such as incandescent test lights, which can draw up to 450 mA of current flow, or LED test lights, which draw about 50 mA of current flow. There are endless possibilities of what we can do with these test lights, but one specific example comes to mind.
A vehicle comes in on a hook with a crank with a no-start issue. We find ourselves at the fuel pump relay with our handydandy test light testing power and control to the relay. Now we need to know about the feed wire to the fuel pump. Most of the time, we would have to drop the fuel tank to access this wire. However, with our test light, we can switch the lead to battery positive and lightly touch the pin of the feed wire to
Figure 2 —This lab scope reading shows a shorted ignition coil on a Ford 5.4 engine. Photo courtesy of Rick Urso
the fuel pump (Figure 4). If the light lights up we know the wire and fuel pump circuit are electrically intact all the way from the fuel pump to the ground.
Another quick and efficient way to use a test light, specifically an incandescent test light, is by hooking it up to the battery or chassis ground, then we can activate a lower current flow device, like a relay, to bypass the control for that device.
Figure 3 —This PicoScope reading shows the mechanical health of the engine.
Photo courtesy of Rick Urso
Figure 4 —With a test light, you can switch the lead to battery positive and lightly touch the pin of the feed wire to the fuel pump to see if everything is electrically intact.
Photo courtesy of Rick Urso
SCAN TOOLS
It all starts with a scan tool. Scan tools come in all shapes and sizes and are a technician’s first line of defense. This is where you can quickly gather data and put together a diagnostic direction, all from the comfort of the driver’s seat. One tip I can give you about scan tools, and this goes for most scan tools, is if you customize your data PIDs down to only the ones that relate to the issue, your refresh rate will be much faster, making it easier to find your direction for the repair. I feel that this is the most important job of the scan tool — to find which road of testing you need to go down.
One of my favorite scan tools is the eSCAN Elite from Automotive Test Solutions. This scan tool allows you to pull DTCs and look at Mode 6 data and misfires. It also has its own arsenal of guided tests for dynamic testing. For example, it has a fuel trim sharpshooter test that allows you to drive the vehicle
with the scan tool test function open to this test (Figure 5) and will fill in a fuel trim chart of various engine loads making easy to see where your fuel trim issue lies. That is one of many dynamic tests this scan tool has to offer, as well as a catalytic converter test, volumetric efficiency test, and many more.
CONCLUSION
In closing, we have only scratched the surface of how to efficiently use the tools in your diagnostic inspection tool arsenal. I can give countless examples of the many ways to use these tools to our advantage. In this business, we definitely need the higher ground. Vehicles are not getting any easier to work on. However, I believe if we practice and utilize the tools to the best of our ability, there is not a problem out there that we cannot handle.
optimize them. Do not get discouraged. Slowly build this arsenal one tool at a time if you have to.
One more point to add before I get back to doing what I love to do, diagnosing vehicles, there is always something new to learn, vehicles are advancing at a rapid rate, and we have to do the same. You know that saying practice makes perfect? Well, we might never be perfect, but we can get pretty dang close.
Also, if you are just starting out in this business, it takes time to build this arsenal
and learn how to
RICK URSO has been in the automotive industry for over 20 years. Currently, he works at family-owned Hi-Tech Auto Specialists in the Chicago suburbs. Urso started out sweeping floors and worked his way up to lead technician, then to store manager. He runs the shop while diagnosing most of the drivability and electrical problems that come through. Urso notes that their shop takes pride in doing good, honest work and diagnosing problems correctly the first time.
of tools
p Figure 5 —The eSCAN Elite’s fuel trim sharpshooter test allows you to drive the vehicle with the scan tool test function open to this test.
Photo courtesy of Rick Urso
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STAHLWILLE 240/5 FastRatch Wrench Set
Reviewed by Randy Kaiser, service manager of Rost Motor, Inc. in Manson, Iowa.
Q: How did the tool/equipment function as far as saving you time?
A: This is a very unique tool set. It is a set of five ratcheting wrenches that are very unusual in design. They are spring-loaded and split apart to slide onto the nut that you’re trying to loosen or tighten. They are fairly thin in design, so they can get into tight spaces. Unlike other ratcheting wrenches, since they split apart, you can get them into spots even if you can’t get the wrench over the end of the bolt in question.
Q: How easy was it to use?
A: It’s actually very easy to use. You sim-
PRODUCT DESCRIPTION
The STAHLWILLE FastRatch Set, No. 96411005, is a set of five ratchet spanners made from tempered stainless steel. Its patented “opening ring” technology allows it to operate in tight or awkward spots that most ratcheting wrenches couldn’t access. An integrated closing spring allows the tools to consistently grip rounded nuts and screws, even when tension isn’t applied. All five sizes — 10mm, 11mm, 14mm, 17mm, and 19mm — come organized in a roll-up pouch. Circle 84 on card or click “PTEN e-inquiry” on VehicleServicePros.com
ply spread the two halves of the wrench apart and slip it onto the nut. You can use it to loosen a nut or flip it over to tighten the nut.
Q: What kind of setup was involved before using the product?
A: There is no setup involved. You simply take the wrenches out of the package that they came in and put them to work.
Q: How was its packaging? Did it come with any accessories?
A: The packaging is actually very nice. The wrench set came in a very nice roll pouch with individual pockets for each wrench.
Q: What types of jobs/repairs did you use this tool for?
A: I used the wrenches to take off nuts in tight places. I also used them to move some adjusting nuts on a long shaft. They definitely saved time over an open-end wrench. I used them on a couple of nuts that had rounded off, and they worked surprisingly well.
Q: Have you used a previous version of this tool?
A: I have used various ratcheting wrenches before but never any that would spread apart to slip over the nut. That’s a pretty handy feature.
Q: What features did you like?
A: The wrenches are made in Germany
and seem to be very high quality. They spread apart easily but have good spring tension to hold onto the nut. There are five different sizes, and each wrench will fit a standard as well as a metric nut: 10mm - 3/8”, 11mm - 7/16”, 14mm9/16”, 17mm - 21/32”, 19mm - 3/4”. They are also fairly thin if you have limited room for access.
Q: Is there any way you could think to improve or add to this tool?
A: It would be nice if the part of the jaws that grabbed the nut was straighter for a better bite instead of so rounded, but then it might not ratchet as well.
Q: On a scale of 1 to 10, how would you rate this tool overall? Why?
A: Probably a solid nine. They are very nice and definitely something different than I had ever used before. They are definitely a time-saver in the right situation.
RANDY KAISER started working at Rost Motor, Inc. shortly a er graduating high school and is still working there 48 years later. Through the years, he's been a lube tech, paint and body tech, parts department head, service manager, and is currently in charge of the parts and service departments. Kaiser is ASE Master Certified and a Ford Master Certified Technician, as well as a Ford certified Service Manager and Service Advisor.
Evergrade Cordless Sander Kit
Reviewed by Michael Robinson, technician at Mobile Auto Solutions in Lansing, Michigan.
Q: How did the tool/equipment function as far as saving you time?
A: This sander saves time by being less dusty when using the vacuum system and by being battery-powered instead of dragging an air hose around.
Q: How has using this tool impacted your shop’s profitability?
A: I saved time on cleanup, and it was quicker to get to work without finding an air hose.
Q: What features did you like?
A: It’s very easy to use. I like that it is battery-powered and the velcro on the
PRODUCT DESCRIPTION
The Evergrade Cordless Sander Kit, available with a 3/16” offset (No. EVK-316K) or with a 3/32” offset (No. EVK-332K), offers the power of a pneumatic sander without the need for a power or air line. With a 6” pad, the 3/16” offset works best for aggressive sanding while the 3/32” offset is ideal for finish sanding. Capable of reaching speeds of up to 10,000 rpm, the sander maintains low noise and vibration levels. Each kit includes a hard case, two 16V lithium-ion batteries, a rapid charger, and a pad removal/installation tool. An optional vacuum extraction kit and 5” pads are sold separately. Circle 85 on card or click “PTEN e-inquiry” on VehicleServicePros.com
sanding pads. The manual that came with the tool was easy to understand.
Q: What kind of setup was involved before using the product?
A: Stick the sanding disc on, put the battery in, and you’re ready to get to work.
Q: How was its packaging? Did it come with any accessories?
A: It came with two batteries, a charger, and some sanding pads to get started.
Q: What types of jobs/repairs did you use this tool for?
A: I used it to prep a trailer for paint, and it worked great for that as it was away from the air supply.
Q: Is there any way you could think to improve or add to this tool?
A: Offer different color combos to match those who prefer certain colors over blue. Also, making this a standard
battery platform would make it easy to replace batteries as needed.
Q: How does this tool compare to other tools you’ve used like it?
A: This is the first battery style of this type of sander that I have used. I like that I did not need an air supply to run it.
Q: On a scale of 1 to 10, how would you rate this tool overall? Why?
A: I would rate this an eight out of 10. The tool works very well and is on a 16V system.
Certified Technician with ASE, State
Michigan, and service vehicles all across Michigan.
an auto-
technician for over 23 years.
a professional welder and fabricator.
a member of Trained by Techs and fully believes in continuous training.
MIKE ROBINSON is a Master
of
Robinson has been
motive
He was also
Robinson is
Mayhew Tools 14-pc Micro Hand Tool Set
Reviewed by Benedict Grubner, technician at MercedezBenz of Burlington in Burlington, Massachusetts.
Q: How was its packaging? Did it come with any accessories?
A: Packaging was sufficient. The set came in a paper box. No accessories, but it does include a well-crafted foam organizer tray.
Q: How did the tool function as far as saving you time?
A: The 14-pc Micro Hand Tool Set from Mayhew Tools saved me time by providing the essential precision drivers and must-haves in one convenient set. This allowed me to get the more detailed, small-scale tasks completed on the first
PRODUCT DESCRIPTION
The 14-pc Micro Hand Tool Set from Mayhew Tools is a compilation of micro line products, including pry bars, picks, hooks, and screwdrivers (slotted, Phillips, and Torx).
A custom-cut foam tray securely stores the tools with each part number displayed. The tray is solventresistant and fits most toolbox drawers. Each micro handle tool features a durable and ergonomic Nylon 6 handle with alloy steel blades that are heat-treated and tempered for hardness and ductility. Their compact design delivers high performance even when space is limited. All the tools are made in the U.S. and are backed by a lifetime warranty. Circle 86 on card or click “PTEN e-inquiry” on VehicleServicePros.com
attempt with ease. In other words, it eliminated the frustration that would have resulted from trying to clumsily use bigger tools on precision work.
Q: How has using this tool impacted your shop’s profitability?
A: This tool set has made our shop more profitable by saving me valuable time on most jobs throughout the day as described above.
Q: What features did you like?
A: I liked the flag-themed foam storage tray. It made it easy to recognize at the end of the day if one of the tools in the set was missing.
Q: Is there any way you could think to improve or add to this tool?
A: Perhaps one or two more precision tools could be added to the set. A small spoon-tip seal removal tool would be a worthy addition. Also, adding pocket clips to some of the tools included in this set (Phillips/slotted screwdrivers and pocket prybars) would be a convenient feature.
Q: What types of jobs/repairs did you use this tool for?
A: I used the picks in this set for removing O-rings from oil filter housings as well as for removing the seal that helps secure valve stems to TPMS sensors. I used the flathead screwdrivers and angled pry bar to aid in disconnecting electrical connectors. I could see the pre-
cision Torx being useful down the road for the fasteners in side-view mirrors.
Q: Have you used a previous version of this tool? How does this tool compare to other tools you’ve used like it?
A: I have not used a previous version of the Mayhew version of this tool. I have used the Snap-on Instinct grip small picks (SGASA204CO) and small Channellock branded Torx screwdrivers (TP5A). The quality of the Mayhew set is on par with the other brands.
Q: On a scale of 1 to 10, how would you rate this tool overall?
A: I would rate this tool a 9.5. I like how comprehensive the set is; it provides the most commonly used precision tools in one place. Rating it 9.5 instead of 10, as I’m not sure how well the black oxide finish will hold up over time (i.e. rust if exposed to water).
BENEDICT GRUBNER is a part-time express technician at Mercedes-Benz of Burlington in Burlington, Massachusetts. He has served this position since 2019. His credentials include Massachusetts non-commercial vehicle and 7D vehicle state inspection licenses. He also holds a bachelor’s degree in mechanical engineering from the University of Massachusetts Lowell. Grubner focuses on performing quality work while valuing continuous learning to thrive in an evolving industry. He also has another position in the machine shop equipment repair and maintenance field.
Carbyne Tools 80-pc Torx, SAE Hex & Metric Hex Bit Socket Set
Reviewed by Brin Kline,
owner of Assured Auto Works in Melbourne, Florida.
Q: How did the tool function as far as saving you time?
A: Having such a comprehensive hex and Torx bit set is a time saver. The Carbyne Tools 80-pc Torx Hex Bit Socket Set has it all and they are conveniently located in one blow-molded case.
Q: How has this tool impacted your shop’s profitability?
A: Not having to search through several different sets to find what we need saves a lot of time, which increases productivity and profitability.
Q: How was its packaging? Did it come with any accessories?
A: The set includes just about every hex and Torx socket that you would ever need. It comes in a blow-molded case
PRODUCT DESCRIPTION
The Carbyne Tools 80-pc Torx Hex Bit Socket Set, No. 3101607, includes 30 Super Short Torx bit sockets designed to be low profile for work in tight spaces. Each has a drive option of an internal square or an external hex drive. This set features SAE hex, metric hex and Torx sizes, S2 steel bits for precision fit, a zinc phosphate bit finish for corrosion resistance, chrome vanadium steel sockets for strength, and a durable storage case. All tools meet and exceed ANSI standards and are covered by a lifetime warranty. Circle 87 on card or click “PTEN e-inquiry” on VehicleServicePros.com
with a foam insert to keep the sockets from falling out of their places when transferring the case from the job to the shelf or toolbox. There was also a “Thank you” card, which is a nice touch.
Q: What kind of setup was involved before using the product?
A: There’s no setup needed outside of opening the package.
Q: How easy was it to use?
A: This set was very easy to use. As easy as any socket, but the organization that the case offers makes it even easier to use.
Q: Was there a manual included?
A: No manual is included, and no manual is needed.
Q: What features did you like?
A: I like how comprehensive the set is. I have been a professional technician for a long time. I have a lot of hex and Torx sockets, but this kit includes several sizes that I didn’t have before. I like the organization that the case offers. It makes it easy to find what you need very quickly. The short or stubby hex and Torx bits can be used with either a
ratchet, socket, or wrench. This flexibility allows for a more low-profile approach when working in tight spaces.
Q: What types of jobs/repairs did you use this tool for?
A: We used this kit for brake replacement services and removing underhood and undercar panels for undercar and underhood work. We also removed and reinstalled drain and fill bolts for fluid exchange services.
Q: Have you used a previous version of this tool? How does it compare to other tools you’ve used like it?
A: I have used hex and Torx sockets for nearly three decades. There are way more size options in this set than any other that I’ve seen or owned. As mentioned earlier, the sheer size and organization of this kit is what sets it apart from the others.
Q: On a scale of 1 to 10, how would you rate this tool overall?
A: I rate it an eight only because any warranty claims would be less convenient than a similar tool purchased off a tool truck, and I’m a fan of Americanmade tools.
BRIN KLINE is the owner of Assured Auto Works in Melbourne, Florida, an automotive general repair business with a mobile diagnostic and module programming division. He has been in the industry for 27 years and teaches for Carquest Technical Institute and Trained by Techs, is a member of the Automotive Service Association’s Mechanical Operations Committee, and president of the Automotive Service Association of Florida.
While most drivers only think about whether their vehicle's tires are in ated, there's more going on when it comes to wheel services. Tire service tools are as diverse as the wheels they work on—is your shop equipped to handle the wide array of services needed to keep the wheels spinning?
PROTECTS AGAINST CRACKLING OR SHREDDING
The Milwaukee Tool SHOCKWAVE Impact Duty 1/2 Drive Lug Nut Wheel Sockets are designed for tire installations and removals. The sockets feature a durable, non-marring sleeve to protect rims during tire changes while ensuring the durability of the sleeve. With this Armor-Guard sleeve, each socket protects against crackling or shredding. The lasting-protection sleeves are color-coded gray and red to distinguish between metric and SAE sizing and include stamped, ink-filled markings on the socket for easy size identification. The sockets also have a plastic insert, preventing the lug nut from marring while being used. Constructed with thin walls, the sockets are optimized for users to access the tight spaces around lug nuts.
Circle 88 on card or click “PTEN e-inquiry” on VehicleServicePros.com
PROTECTIVE RUBBER GUARD FOR DURABILITY
The Milton Industries 555e Digital Tire Inflator Gauge is designed to quickly and easily inflate or deflate tires ranging from small cars to heavy duty equipment precisely, allowing the technician to save time. The 555e measures from 5 to 220 psi with a +/- 1 psi accuracy. It is levercontrolled and displays readings in psi, bar, kPa, or kg/cm2. The grip chuck clip allows for a quick connection to the tire valve and its integrated hand hook allows for easy and safe storage. Additionally, the 555e features a protective rubber guard for durability, a backlit display, and includes 24” long by 1/4” EPDM hose. Circle 89 on card or click “PTEN e-inquiry” on VehicleServicePros.com
REMOVES AND INSTALLS WHEELS WITH LUG BOLTS
The 8-pc Wheel Stud Pilot Pen Set , No. WSPPS-8PC, from Mac Tools removes and installs wheels on vehicles with lug bolts and is designed to help prevent the wheel from falling and causing damage or injury. Four pairs of metric-threaded wheel stud pilot pins allow the user to hang the wheel without having to balance it on the small lip of the hub.
Circle 91 on card or click “PTEN e-inquiry” on VehicleServicePros.com
REPAIRS WHEEL STUDS SAFELY AND CHIP-FREE
The GEDORE Thread Reset Tool , No. KL-0173-612, is designed to repair wheel studs safely and chip free. The tool can be used universally on wheel bolts with M12 x 1.5 and M14 x 1.5. According to the company, repairs are done in just 30 seconds and will not weaken the thread. The thread becomes chipless by rolling (forming, pressing, embossing) back to its original geometry. No material is removed and the strength of the wheel bolts is fully retained. Use with a standard hex socket with reversible ratchet. Circle 90 on card or click “PTEN e-inquiry” on VehicleServicePros.com
ALLOWS EASY PLACARD CHANGES
The S57 Programming Tool from Schrader TPMS Solutions is designed to simplify TPMS management. It can program sensors, including EZ-sensors and other programmable TPMS sensors. The S57 can also retrieve, read, and clear TPMS codes, as well as easily change placards. In addition to Bluetooth connectivity and a full-color touchscreen, this tool includes TPMS relearn procedures built into the unit itself. With five years of software updates and the ability to update the tool through Wi-Fi, it’s simple to keep the S57 up to date and running the most recent software. Circle 92 on card or click “PTEN e-inquiry” on VehicleServicePros.com
FOR USE ON HARD-TOREACH TIRE VALVES
The new 90-degree Right Angle LockNFlate Air Chuck from LockNLube is perfect for motorcycles, bikes, ATVs, and other difficult-to-reach tire valves. The LockNFlate’s six steel jaws lock onto any Schrader valve to create a secure, hands-free connection. The heavy duty construction is built to last and stand up to everyday use in even the busiest tire shops, service bays, and garages. Rated to 150 psi, 1/4” NPT thread size is compatible with standard air hoses. Order today from LockNLube.
Circle 93 on card or click “PTEN e-inquiry” on VehicleServicePros.com
MADE FROM HEAVY DUTY STEEL
THREE-IN-ONE TOUCHSCREEN TABLET
The Autel MaxiTPMS TS900 is a 3-in-1 TPMS, diagnostics, and service tablet. Activate, read, and relearn all known TPMS sensors, including Tesla OE sensors, and program the Autel 1-Sensor to replace 99 percent of the TPMS sensors on the road today. The TS900 is also compatible with the Autel BLE Sensor, preprogrammed for Tesla vehicles. The TS900 offers both basic and advanced all-systems diagnostics and can generate, print, and share pre- and post-scans.
Circle 94 on card or click “PTEN e-inquiry” on VehicleServicePros.com
The Performance Tool 23-pc FWD Wheel Bearing Service Set , No. W89307, is designed to service front-wheel drive wheel bearings quickly and efficiently to save on labor costs. The set easily replaces wheel bearings without needing to remove the steering knuckle and strut assembly. It’s made from heavy duty steel and has a black oxide finish for rust resistance. The set works on most FWD bearing assemblies on domestic and imported cars and small pickup trucks and comes in a custom-fit case with slots for each tool to organize, protect, and extend the life of the tool.
Circle 96 on card or click “PTEN e-inquiry” on VehicleServicePros.com
FEATURES PLASTIC COATED JAWS
The Lisle Corporation Adjustable Lug Nut Cover Remover, No. 51330, features a plastic coated jaw to prevent the tool from slipping off the cap and scratching the chrome finish while working, and a two-position, slip joint handle which allows users to work on small and large caps. The tool’s double-dipped handles are designed to increase comfort for the user.
Circle 97 on card or click “PTEN e-inquiry” on VehicleServicePros.com
QUICKLY REMOVES SCHRADER VALVES
The OEMTOOLS 2-pc Tire Valve Core Tool Set , No. 22589, is designed to quickly remove Schrader valves from cars, trucks, motorcycles, bicycles, and more. The set includes two tools: 2” and 5” slotted Schrader tool blades. To use, simply insert the slotted blade into the valve stem and unscrew the air valve core. The 5” blade can access dually Schrader core stems as well. Both tools feature tough impact and solventresistant acetate handles.
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HAS SEVEN BALANCING MODES
The Updated DB-70 Automatic Wheel Balancer from Dannmar offers digital sensor technology for reliable, consistent performance as well as seven balancing modes and the ability to handle wheels up to 28” in diameter. The DB-70 has a touch-pad panel that displays tire and wheel assembly graphics designed to simplify the process of entering wheel data. With the wheel on the balancer, the DB-70 automatically calculates the precise amount and location of weight needed for optimal balance in just seven seconds, says the company. For larger wheels, the DB-70 comes with a truck cone/space ring adapter set.
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COVERS OEM CHANGES TO EXISTING VEHICLES
The Hunter Engineering WinAlign 18 Vehicle Information Database Update adds over 550 new records to the software, covering the records that weren’t yet in existence during the previous release and providing more than 1,000 updates to existing ones based on OEM changes. The release also includes updates to the software’s tools and kits database, TPMSpecs database and reset procedures, VIN recall support, adjustment assistance, safety system alignment procedures, and Codelinksupported vehicles.
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ABLE TO FILL STANDARD OR DUAL WHEEL VALVES
The K-Tool International Backlit Tire Inflator Gauge, No. KTIXD89050, features an orange backlit display and a needle designed to be easily seen in light or dark conditions. The dual-foot inflator chuck is engineered to fill standard or dual wheel valves with ease. Additionally, the polymer-coated braided hose is not meant to kink and can withstand the daily abuse delivered by technicians.
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FEATURES A HIGHCONTRAST DISPLAY
The Matco Tools Rechargeable Digital Tire Inflator, No. DT7G, uses a rechargeable USB-C design for extended use and screen time. Its 21” stainless braided hose features a smooth poly coating, bend guard, and brass locking chuck, and its high-contrast Dark-Mode display ensures users can clearly see measurements in glaring sunlight and dim conditions alike. The inflator also boasts a precision of 0-58 psi +/- 1 psi and a fine resolution of 0.1 psi. It can handle tire pressures ranging from 3 to 175 psi.
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FEATURES A SPINNING HANDLE
The Shark Industries Stumpy Gen II Hub and Stud Cleaner with SlipResistant, Spinning Handle is designed to work on both light trucks and cars. The improved two-in-one tool features a spinning handle and is made of hardcoated, anodized aluminum and heavy duty, nylon strip-brite material for cleaning the surface of the hub. The pad screws easily onto the tool for ease of replacement and the interior wire brush portion is also replaceable. When wire and pads wear out, users can simply replace them. The internal replaceable wire brush inserts come in two sizes: 7/16” – 1/2” for passenger cars and 9/16” – 5/8” for light trucks.
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COMES WITH FOAM TRAY AND METAL CASE
The Beta Tools 1547/C6 Universal Ball Bearing Extractor is designed to remove ball bearings ranging from 25mm to 135mm without damaging the surrounding components. This universal ball-bearing extractor offers a simple design and is easy to use. The 1547/1 comes with extension pullers that measure 205m in length and three pairs of bearing removal tips for 5mm, 6mm, and 8mm adapters. The 1547/2 comes with extension pullers that measure 102mm in length, two 42mm and 112mm adapters, and three pairs of removal tips for 9mm, 11mm, and 12.5mm adapters. Tools are kept in a foam tray with a metal case.
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BREAKS DOWN EASILY FOR STORAGE
The Tire Wrench Support Stand , No. 967, from Thexton is a steel support stand that includes multiple support points, ensuring alignment. The stand is 29.5” and is designed to provide clearance for various vehicles, from cars to heavy duty trucks. This stand is an aid in a technician’s arsenal for basic application to working on harmonic balancers. The stand’s construction allows for users to break it down for easy storage. Additionally, the stand accepts wrenches or extensions up to 1-1/4” in diameter.
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FOR MEDIUM/HEAVY DUTY CLASS 7 AND 8 TRUCKS
The 19300 Tire Valve Stem Wrench from Schley Products is designed for work on medium and heavy duty Class 7 and 8 trucks. According to Schley, the wrench was made with precise bends, handle length, and 9/16” socket configuration to allow the user to quickly access the valve stem nut on the inner wheel when servicing trailers and trucks equipped with dual wheel setups. The wrench is made with heat-treated forged alloy steel for added strength.
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OPEN DESIGN ELIMINATES RESTRICTIVE VALVES
The CTA Tools Straight Lock-on Air Chuck Open-Flow, No. 6525, is engineered to deliver nearly instant airflow for fast fill-ups. The open design eliminates restrictive valves that slow users down, while open-flow delivers speed and allows air to flow back out when disconnecting. For controlled inflation, users can pair the chuck with an inflator that has an electric shut-off valve. This tool features a 1/4” female NPT and a 3/4” hex.
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FORGE
AHEAD WITH FORNEY: THE PERFECT PARTNER FOR AUTOMOTIVE WELDING
With a rich history of reliability and innovation, Forney offers a wide range of welding solutions tailored specifically to the demands of automotive creation and repair. Forney ensures that automotive enthusiasts have the tools they need to tackle any project with confidence. With unmatched performance, durability and adaptability, Forney welding products make the perfect partner for automotive work.
AUTOMATICALLY DETECTS WHEEL DIMENSIONS
The Hofmann Armored Series 2400P Wheel Balancer is designed for high-volume shops. Developed using forged steel, the wheel balancer offers resilience, even in tough environments. It features a large, high-solution touchscreen display with easy-to-read large digits, a compact framework, a laser scanner that automatically detects the number and position of rim spokes, and it incorporates a power clamping device that secures the wheel with a constant force. The unit also automatically detects wheel dimensions and selects the appropriate balancing mode, weight type, weight position, and the rim width by utilizing sonar sensors.
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CLEANS UP TO 300 TRUCK HUBS
The Checkpoint Truck Stud and Hub Cleaning Tool from Martins Industries is designed to quickly remove rust, corrosion, and dirt from medium and heavy duty trucks’ rotors, drum brakes, hubs, and studs. It’s meant to help ensure the secure fitment of wheels and wheel nuts to minimize the risk of a wheel detachment. It also prevents the hub from running off center leading to vibrations, accelerated wear and tear on bearings and other components. Additionally, its abrasive pads can clean up to 300 truck hubs and is compatible with 1/2” impact wrench.
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NO EXTERNAL WIRES OR CORDS
The Gray Manufacturing Wireless Mobile Column Lifts, Nos. WPLS-135, WPLS-185, and WPLS-185W, feature a wireless communication system, touchscreen controls and can provide up to 69” of lift. No. WPLS135 is a 13,500-lb capacity, 24V mobile column that can be operated in sets, allowing a capacity of 25,500 to 108,000 lbs. No. WPLS-185 is an 18,500-lb capacity, 24V unit, that can be used in sets for a capacity range of 37,000 to 148,000 lbs. No. WPLS-185W shares those specs and includes a wide adjustable carriage for oversized tire engagement.
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GAUGE ACCOUNTS FOR TEMPERATURE AND PRESSURE CHANGES
Remove broken taps simply and safely –without drilling, lasers, damaged threads, scrapped parts or repair inserts.
Tapping into good ideas for 115 years.
The Snap-on Digital Tire Inflator, No. TPGDL2000, features 0 to 200 psi range and +/- 1 percent of full-scale accuracy. The inflator’s error-proof zero-out function calibrates the gauge to account for changes in temperature and ambient air pressure, ensuring an accurate reading. The tool is able to withstand daily repeated use and contaminants such as water, oil, or tire sealant. It has a user-selectable pressure scale (psi, bar, kgf/cm2, or kPa), field repairable/ replaceable parts when damaged/worn, AAA batteries for easy replacement, and an auto-off feature to prolong batteries. Circle 113 on card or click “PTEN e-inquiry” on VehicleServicePros.com
FEATURES A DUAL NOZZLE BEAD SEALER
The Maxx 50 Rim Clamp Tire Changer from Coats has the capability to handle wheels ranging from 6” to 24” in diameter and up to 16” wide. Featuring a dual nozzle bead sealing system, the tire changer offers increased air flow for faster operation. Additionally, the unit has been tested up to 250,000 bead breaking cycles for durability, saves on time by not having to index the tabletop when working on large assemblies, and is upgradable (able to add tool heads and/or foot pedal). Designed and built in the USA. Circle 114 on card or click “PTEN e-inquiry” on VehicleServicePros.com
OFFERS THREE RELEARNING METHODS
The Foxwell T2000 TPMS Service Tool is designed to accurately activate and decode 98 percent of OEM and universal TPMS sensors and display the data or any faults. The T2000 enables the configuration and setup of TPMS systems. It also clones and programs sensors. The device features a simple, easy-to-use menu-driven interface as well as offers four ways to program Foxwell T10 sensors, three TPMS relearning methods (stationary, automatic, and OBD), and TPMS diagnostics, such as reading and clearing TPMS codes, TPMS live data, and TPMS active tests.
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INCLUDES FOUR ADAPTERS
The OTC Dual/Single Wheel Separator, No. 5693, can quickly separate rusted, frozen, or seized outside dual wheels or single wheels from the wheel hub. It features an outer driver hook with an offset handle to align the tool on the rim to break the wheels loose and a flat side to eliminate turning during use. The outer drive hook has two grooves for 16” to 17” wheels and 19.5” to 24.5” wheels. Force is applied to the wheel rim and not the wheel lip, preventing damage and bending of the wheel. The tool includes four adapters including a dual wheel outer, long cupped dual wheel inner, short cupped single wheel, and flat.
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FEATURES AN INTEGRATED RAMP
The Branick Tire Spreader, No. 5600, is designed to make tire inspections more efficient. An integrated ramp allows for easy loading and unloading of tires. A foot-operated lift lets the user raise and lower the cradle to a comfortable working height. Hand controls on both sides allow the operator to have more versatility when working around the machine along with three bidirectional, foot-operated controls, and variable speed. The tire spreader features an electric motor.
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The one that felt right
Although this technician works out of his service truck most days, he’ll never give up on his customized jack-o’lantern-colored Macsimizer.
By Griffin Matis, Associate Editor
Originally, field service technician Korey Wong wasn’t looking for a new toolbox when he went to help a friend load up their new Mac Tools box. When distributor Serge Polish noticed Wong eyeing an orange 75” 14-Drawer Macsimizer, he unwrapped it and rolled it out into the morning sun. Wong already had a smaller Mac Tools box, but once he saw that larger version gleaming in the sun, he knew that he was going to have to switch it up. At first, he used it as his cart, but it eventually became his main stationary box after Polish had a deal on a green Macsimizer cart. His smaller, original Mac Tools box got traded to another technician, and the green and orange duo became his go-tos.
Since first buying the big box, he’s added lockers and a hutch, all of which are black to match the accents of the
Korey Wong
Shop: Cummins - Field Service
Location: Sacramento, CA
orange box. He’s added shelves he made himself to the sides of both boxes. He also tweaked the ‘S’ on the Mac Tools logo on the 14-drawer’s front for a little extra customization, but it’s the color that’s his favorite feature.
“The orange is that bright orange, so it really pops in the shop. It definitely catches eyes,” he says.
FINDING THE RIGHT BOX
With a little over 13 years of experience in the industry, Wong’s learned that there is no one-size-fits-all approach to boxes. Though he primarily keeps his work tools and equipment in his
service truck nowadays, he knows what he’s talking about when it comes to toolboxes.
“I always tell people that ask me [my opinion] when they’re setting up their box or their service truck that it’s really not meant for me. It’s meant for you and how it flows for you,” he says. “If you’re going to be putting the stuff you use most at the bottom, that may not flow that good for you.”
For newer technicians looking for their first box, Wong has one major piece of advice – do your research. In the past, he says, he’s gone through countless boxes and setups to find one that works for him. Upgrading isn’t cheap, and moving all your equipment and tools back and forth gets old quickly.
“If you know you’re going to be a wrench hand the rest of your working career, go with the bigger box right off the bat,” he says. “It’ll save you a lot of money in the long run. That way, you can start putting in the tools that you want, the tools you can get, [and] get it organized the way that you want.”
MAKING THE MOST OF AN INVESTMENT
Although his setup and needs have changed over the years, he’s still happy with his orange and black box. If he were to ever return to using it as his primary workstation, he’d consider adding a smaller hutch and some organizers, but for now, it’s perfect as it is.
“I think it was just, you know, the one that felt right,” Wong says. “I felt that, as long as I’ve been in the industry, I’ve spent so much money on different boxes, and the amount of investment that I have into this one alone, I was like, ‘Yeah, I’m not moving out.’”
Want to see more photos of Wong's box? Visit: VehicleServicePros.com/55134023
Want to show off YOUR Big-Time Box? For more information, email Editor@VehicleServicePros.com.
TESTED AND TRUSTED SAFETY FOR LIFE
ALL JACKS AND STANDS ARE COVERED BY A LIMITED LIFETIME WARRANTY
WHY OTC?
• Lifetime warranty
• Jack design tested to comply with safety standards as defined by ASME PASE-2019
• Stand designs tested to comply with safety standards as defined by ASME PASE-2019
• Light-duty 2-ton to heavy-duty 22-ton capacities
• Padded handle to protect bumpers and rocker panels (LDJ Models Only)
• Product capacities durably marked for proper application
Proven to safely perform in all working environments
OTC jacks and stands are proven to meet the safety standard for Portable Automotive Service Equipment (PASE-2019).
What does PASE mean to OTC? Every jack and stand design is tested to meet every PASE-2019* test, not just one.
Service jacks undergo a series of 5 tests:
Load Sustaining Test: Jack will not inadvertently drop under load. REMEMBER: Use OTC Stands to support a load – not a jack.
Load Limiting Test: Jack will not lift a load beyond its rated capacity
Release Test: Jack can be lowered gently
Periphery Test: Jack avoids tipping when load is not centered on saddle.
Proof Load Test: Jack structure supports 150% of rated capacity
Jack stands are subject to 2 tests:
Off Center Load Test: Limits allowable deformation when stand is placed off center.
Proof Load Test: Stand structurally limits allowable deformation at 200% of rated capacity.
*Bosch testing to ASME PASE-2019 standards, conducted in Owatonna, Minnesota January – October 2019
TORQUE WRENCHES
KTIXD3E250
NEW 1/2 in. Drive 250 ft./lbs. Electronic Flexible Head Torque Wrench
Meets or exceeds ANSI/ASME B107.14M Standards
+ Includes torque, angle, and torque then angle functions
+ Fully programmable easy to read back-lit LCD display
+ Tear-drop head allows for easy access to tight areas
+ Factory calibration card included
+ Blow-molded storage case
+ Torque accuracy =/-3%
More New Models Available
KTIXD3C250
1/2 in. Drive 250 ft./lbs. Full Steel Fixed Head Torque Wrench
Stamped dual scale on ratchet beam 50-250 ft/lb(74.6-345.7Nm)
KTIXD4C600
3/4 in. Drive 600 ft./lbs. Torque Wrench
Stamped dual scale on ratchet beam 120-600 ft/lb (183.0-833.7Nm)
KTIXD2C100
3/8 in. Drive 100 ft./lbs. Torque Wrench
Stamped dual scale on ratchet beam 20-100 ft/lb (30.5-138.9Nm)
