OPER ATOR’ S MA NUAL
Print No. 84315667
1st edition
English 03/10
T5030 T5040 T5050 T5060 T5070
O R I G I N A L I N S T R U C T I O N S - a c c o r d i n g t o D i r e c t i v e s 2 0 0 6 / 4 2 / E C , A n n e x I 1 7 4 1
SECTIONSUMMARY 1--Introductionandsafetymeasures 2--GeneralInformation,ControlsandInstruments 3--Fieldoperation 4--LubricationandMaintenance 5--Troubleshooting 6--Vehiclestorage 9--First50hourServiceForms 10--AlphabeticalIndex 7--Accessories 8--SpecificationsandData
ElectromagneticInterference(EMC)
ThistractorcompliesstrictlywiththeEuropeanRegulationsonelectromagneticemissions. However,interferencemayariseasaresultofadd--onequipmentwhichmaynotnecessarilymeettherequiredstandards.
Assuchinterferencecanresultinseriousmalfunctionof theunitand/orcreateunsafesituations,youmustobserve thefollowing:
• Ensurethateachpieceofnon--NewHollandequipmentfittedtothetractorbearsthemark.
• Themaximumpowerofelectromagneticemissionequipment(radio,telephones,etc.)mustnotexceedthe limitsimposedbythenationalauthoritiesofthecountrywhereyouusethetractor.
• Theelectromagneticfieldgeneratedbytheadd--onsystemshouldnotexceed24V/matanytimeandatany locationintheproximityofelectroniccomponents.
FailuretocomplywiththeseruleswillrendertheNewHollandwarrantynullandvoid.
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CONTENTS Section --Page SECTION1-- Introductionandsafetymeasures Communicationsfortheuser 1--1 Tractoridentification 1--2 .......................................................................... Importantecologicalconsiderations1--5 ............................................................. Alwaysworksafely 1--6 ........................................................................... Workingsafely 1--7 Safetydecals 1--13 Tractornoiselevelinformationsheet1--18 Componentsidentification 1--19
Generalnotes,controlsandinstruments2--1 Beforeusingthetractor 2--1 ....................................................................... Controlpanel 2--2,2--7 Operatingcontrols 2--42 Seatadjustment 2--45 Cab 2--51 Airconditionedcab 2--60 Transmissionwithrangegearandshuttle--18.64mph(30km/h)(12F+12R--Synchroshuttle)2--64 ....... Transmissionwithrangegearandhydraulicpowershuttle--18.64mph(30km/h) (12F+12R--Powershuttle) 2--67 Transmissionwithcreeperandshuttle--18.64or24.85mph(30or40km/h)(20F+12R) --Synchroshuttle 2--70 Transmission(30or40km/h)(20F+20R)--Powershuttle2--73 Transmissionwithdualcommand(2SpeedPowerShift)/electro--hydraulicpower--shuttle 18.64/24.85mph)(30/40km/h(24F+24R)2--78 ..................................................
SECTION2 --GeneralInformation,ControlsandInstruments
SECTION3 --Fieldoperation
Fieldoperation 3--1 Startinginlowoutsidetemperatureconditions3--2 Starterkeyswitch 3--3 Startingwithgridheateronrequest3--3 Electrohydraulicallycontrolledfour--wheeldrive3--6 ................................................... Rearmechanicaldifferentiallock(withmechanicalcontrol--standard)3--8 Brakingsystem 3--11 Powertake--off 3--17 .............................................................................. Mechanicallyoperatedhydrauliclift3--25 Electronicallycontrolledhydrauliclift3--29 Three--pointlinkage 3--43 Implementconnectionpoints 3--48 Auxiliaryremotecontrolvalves 3--52 Auxiliaryremotecontrolvalves(DeLuxeversion)3--56 Trackadjustment 3--59 ............................................................................ Tyrecombinations 3--74 Ballast 3--77 Permittedmaximumweights 3--82 .................................................................. SECTION4 --LubricationandMaintenance Lubricationandmaintenance 4--1 ................................................................... Accessforinspectionandmaintenance4--7 Lubricationandmaintenancetable4--8 Flexiblemaintenance 4--11 Instrumentpanelwarninglights 4--17 Every10hoursofwork 4--20 Every50hoursofwork 4--22 ....................................................................... Every100hoursofwork 4--25 ...................................................................... Every300hoursofwork 4--27 Every600hoursofwork 4--32 Every1200hoursoreveryyear 4--35 ............................................................... Every1200hoursofworkorevery2years4--36 Every1800hoursofwork 4--41 GeneralMaintenance 4--42 ElectricalSystem 4--42 ............................................................................ Recommendationsforbodyworkmaintenance4--42 Consumables 4--68 ...............................................................................
SECTION5
--Troubleshooting Engine 5--2 Electricalsystem 5--5 Hydrauliccircuit 5--6 .............................................................................. Hydraulicliftand3--pointlinkage 5--7 Brakingsystem 5--8 Cab 5--8 SECTION6 --Vehiclestorage Prolongedtractorinactivity 6--1 ..................................................................... SECTION7--Accessories Quickfitimplementlinkage 7--2 Towingequipment 7--4 Fold--downrollbar 7--12 Joystickforauxiliarycontrolvalves(optional)7--13 .................................................... Frontloaderprearrangement 7--15 .................................................................. Controlvalvefortrailerhydraulicbrakes7--16 ........................................................
SECTION8--Specifications and data
SECTION9--Alphabetical index
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SECTION1 NOTICETOUSERS
SERVICEPARTS
“Non--original”sparepartshavenotbeentestedorauthorisedbytheManufacturer.Installmentand/oruseof suchproductsmayadverselyaffectthetractor’sdesignspecifications,therebycompromisingoperationalsafety. Themanufacturercannotbeheldresponsibleforanydamageresultingfromtheuseof“non--original”spare parts.
NomodificationsmaybemadetothetractorwithoutwrittenauthorisationfromtheManufacturer.
WARRANTY
Thetractorisguaranteedinaccordancewithcurrentlegislationinyourcountryandinlinewithcontractualagreementsreachedwiththedealeratthetimeofsale.However,thewarrantyisnolongervalidiftherulesandinstructionsfortheuseandmaintenanceofthetractor,describedinthisManual,arenotobserved.
CLEANINGTHETRACTOR
Yourtractorisanadvancedmachine,fittedwithanelectrohydrauliccontrolsystem.Caremustbetakenwhen cleaningthetractor,especiallyifapressurizedwatercleanerisused.
• Neverstandtooclosetothetractorordirectthewaterjetonelectricalcomponents,sealsorintakeopenings, etc.
• Neverdirectjetsofcoldwateratthehotengineorexhaust.
SECTION1--GENERALINFORMATIONANDSAFETY 1--1
TRACTORIDENTIFICATION
Serialnumbersidentifythetractoranditsmaincomponents.Theidentificationdatamustbesuppliedbythe dealerforrequestsforsparepartsorserviceoperations.Identificationdataisoffundamentalimportanceinthe eventoftheftofthetractor.Thelocationofthevariousidentificationdataisshownbelow.
Frameandenginetypesummary dataplate(locatedunderthe steeringwheel).
Frameidentificationdataplate.
Tractorframenumberidentification dataplate(stampedontheaxlesupport underthebonnet).
SECTION1--GENERALINFORMATIONANDSAFETY 1--2
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Frameandenginetypeidentificationdataplate (insidethecab).
SECTION1--GENERALINFORMATIONANDSAFETY 1--3
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Cabidentificationdataplate.
Engineidentificationdataplate(on enginebody).
NOTE:Thestampedidentificationcode iscoveredbyprotectiveadhesivetape.
Tractorframenumberidentification dataplate(stampedontheaxlesupport underthebonnet).
SECTION1--GENERALINFORMATIONANDSAFETY 1--4
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IMPORTANTECOLOGICAL CONSIDERATIONS
Soil,airandwaterareessentialelementsforagricultureandforlifeingeneral.Iflocallegislationdoesnot controlthetreatmentofcertainsubstances,theproductionofwhichisnecessitatedbyadvancedtechnologies,productsderivedfromchemicalandpetrochemicalproductsmustbeusedanddisposedof accordingtotherulesofcommonsense.
Thefollowingrecommendationsmaybeofhelp:
• Findoutwhattherelevantlegislationinyour countrystipulates.
• Askyoursuppliersoflubricants,oils,fuels,anti-freeze,detergents,etc.forinformationontheeffectsoftheseproductsonhumansandtheenvironmentandforinstructionsconcerningtheir use,storageanddisposal.Inmanycases,local agriculturalconsultantswillbeabletoprovideassistance.
SUGGESTIONS
1.Avoidusingunsuitable,pressurisedfillingsystemsorfuelcanswhenfillingtanks,asthese maycauseconsiderablespillageandleakageof liquids.
4.Avoidspillagewhentransferringusedengine coolingliquids,engineandtransmissionlubricants,hydraulicoils,brakefluids,etc.Nevermix usedbrakeoilwithfueloil,orfueloilwithlubricants.Storesafelyuntilsuitabledisposalcanbe arrangedaccordingtonationallegislationorlocal regulations.
5.Modernanti--freezeliquidsandsolutions,e.g. anti--freezeandotheradditives,mustbereplacedeverytwoyears.Theymustnotbelefttobe absorbedintotheground,butmustbecollected anddisposedofinasuitablemanner.
6.Donotopentheairconditioningsystemstocarry outwork.Thesesystemscontaingasthatmust notbereleasedintotheatmosphere.Contact yourdealerorspecialisedpersonnel,whoare equippedwiththeappropriateequipmentand areauthorisedtore--fillthesystem.
7.Anyleakageordefectintheenginecoolingorhydraulicsystemsmustberepairedimmediately.
8.Donotincreasethepressureinpressurisedsystems,asthismaycausecomponentpartsto burst.
9.Whenwelding,makesurethathosesareproperlyprotectedassparksormoltenmaterialmay punctureorweakenthetubesandsleeves,resultinginleakageofoil,coolingliquid,etc.
10.Donotadjustthesettingofthefueldeliverysystemasthiswillaltertheemissionofexhaust fumes.
2.Asageneralrule,donotallowliquidfuels,lubricants,acids,solvents,etc.,tocomeintocontact withtheskin.Themajorityoftheseproductscontainsubstancesthatarepotentialhealthhazards.
NOTE:THEENGINESINSTALLEDONTHE TRACTORSCOMPLYWITHANTI-POLLUTIONLEGISLATION.
3.Modernlubricantscontainadditives.Donotburn contaminatedfueloilsand/oroilsusedinconventionalheat ingsystems.
SECTION1--GENERALINFORMATIONANDSAFETY 1--5
ALWAYSWORKSAFELY
Thiswarningsymbolpointsoutimportantmessagesconcerningyour safety.
IMPORTANTWARNINGS
Themachineisdesignedandproducedexclusively foragriculturaluse.
Readthefollowingsafetyregulationscarefullyand followtherecommendationsinordertoavoid potentialhazardsandsafeguardyourhealthand safety.
Inthismanualthesymbolisaccompaniedbythe followingkeywords:
DANGER
Indicatesanimmediatehazardoussituation,that,if notavoided,willresultindeathorseriousinjury.
CAUTION
Indicatesapotentialhazardoussituationthat,ifnot avoided,couldresultinseriousinjury.
WARNING
Indicatesapotentialhazardoussituationthat,ifnot avoided,mayresultinminorinjuryormachine damage.Thiscanalsobeusedtoalertagainst unsafepractises.
Failuretoobservetheinstructionsprecededbythe aforementionedkeywordsmayresultinsevereor fatalinjurytothepersonsinvolved.
Furthermore,thismanualalsocontainsinstructions precededbytheterms NOTE and IMPORTANT,with thefollowingrelevanceinrelationtomachine protection:
IMPORTANT: Thisisusedtohighlightimportant informationformachineusageorspecific procedurestopreventminormachinedamages.
NOTE: Thisisusedtoidentifyandpresent supplementaryinformation.
Allotherusewillbeconsideredtobecontrarytothe usespecifiedbyNEWHOLLAND,whocannotbe heldliablefordamagetopropertyorthemachine,or forpersonalinjurieswhichmayresult.
Personswhoriskimproperusewillthereforeassume theresponsibilityforanyconsequencesarisingfrom suchuse.
Compliancewiththeinstructionsforuse,maintenanceandrepairsdescribedinthismanual,arethe essentialpreconditionsfortheusespecifiedby NEWHOLLAND.
Themachinemustonlybeused,servicedorrepaired bypersonneltrainedintherelevantworkingmethods andsafetyregulationsandwhohavebeenauthorisedtoworkonthemachine.
Theusermustalsoobservetherulesconcerning generalsafetyandaccidentprevention,includingthe HighwayCodewhendrivingonpublichighways.
Anyarbitrarymodificationsmadetothismachinewill releaseNEWHOLLANDfromanyliabilityresulting fromdamageorinjury.
NEWHOLLANDandallitsdistributionorganisations,inclusiveof,butnotrestrictedto,national,regionalorlocaldistributors,cannotbeheldliablefor damageresultingfromthemalfunctionofpartsand/ orcomponentsnotapprovedbyNEWHOLLAND.
Undernocircumstanceswillaguaranteebeissued forproductsmadeorsoldbyNEWHOLLANDthat aredamagedasaresultofthemalfunctionofparts and/orcomponentsnotapprovedby NEWHOLLAND.
SECTION1--GENERALINFORMATIONANDSAFETY 1--6
WORKINGSAFELY
1.Duringthemanufacturingofthistractor,every stephasbeentakentoensuresafeoperation. However,thebestwaytoavoidaccidentsisto exercisecautionatalltimes.Oncetheaccident hasalreadyhappeneditistoolatetoremember whatstepsshouldhavebeentaken.
6.Itisadvisabletokeepafirstaidkitonhand.
2.Readthismanualcarefullybeforestarting,using, carryingoutmaintenance,refuellingorperforminganyothertypeofoperationonthetractor.
7.Thetractormustonlybeusedbyresponsible personnel,trainedintractoruseandauthorised tooperatethemachine.
3.Thetimespentreadingthismanualwillallowyou togettoknowyourtractor,therebysavingtime andeffort.Thiswillalsohelppreventaccidents fromtakingplace.
8.Donotaltertheinjectionsystemcalibrationinan attempttoincreasemaximumenginespeed.
4.Readallthesafetydecalsonthemachineand followtheinstructionsthereonbeforestarting, operating,refuellingorcarryingoutmaintenance onthemachine.Promptlyreplaceanydecals thataredamaged,lostorillegible. Cleanthedecalsiftheyarecoveredbymudor debris.
9.Donotwearlooseclothingthatmaybetrappedin movingparts. Checkthatallrotatingpartsconnectedtothe powertake--offarecorrectlyprotected.
5.Rememberthatthetractorisexclusivelydesignedforagriculturaluse.AnyotherusewillrequirepriorauthorisationfromNEWHOLLAND.
SECTION1--GENERALINFORMATIONANDSAFETY 1--7
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10.Donotalterthecalibrationofthepressurerelief valvesinthevarioushydrauliccircuits(hydrostaticsteering,hydrauliclift,auxiliarydistributors, etc.).
17.Neverstartormanoeuvrethetractorunlessseatedinthedrivingposition.
11.Avoidusingthetractorinunsuitablephysical conditions,stopworkinstead.
12.Enterandleavethetractorusingthestepsand handlesprovided.Keepthesefittingsfreeofmud anddebris.
13.Alwaysoperatewiththecaborrollbarcorrectly andsecurelyfittedonthetractor:periodically checkthatthefittingsarenotlooseandthatall partsofthestructurearefreefromanydamage anddeformation.Donotmodifytherollbarby weldingparts,drillingholes,etc.,asthiscould adverselyaffecttherigidityofthestructure.
STARTINGTHETRACTOR
14.Beforestartingtheengine,checkthatthe handbrakeisonandthatthegearsandpower take--offaredisengaged,evenifthetractoris fittedwithastart--upsafetydevice.Never disconnectthestart--upsafetyswitch.Ifthe switchdoesnotworkcorrectly,contactyourlocal dealerforeventualrepairoperations.
18.Beforemovingthetractor,alwayscheckthatthe areaisfreeofpersonsorobstacles.
15.Beforestartingtheengine,makesurethatallattachedimplementsareloweredtotheground.
19.Neverruntheengineinaclosedspacewithout ensuringadequateventilation.Exhaustfumes aredamagingtothehealthandcanbelethal.
16.Beforestartingtheengine,checkthatallcovers andguardsarecorrectlyinposition(rollbar,bonnetsidepanels,powertake--offguard,frontaxle transmissionshaftcover,etc.).
SECTION1--GENERALINFORMATIONANDSAFETY 1--8
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20.Selectthemostsuitablewheelsettingforthe workinhand,i.e.:thesettingthatprovidesthe beststability.
22.Whentravellingdownhill,keepthetractorin gear.Neverreleasetheclutchandneverleave thegearsinneutral.
23.Whenthetractorismoving,theoperatormustremaincorrectlyseatedinthedrivingposition.
24.Nevergetonoroffthetractorwhileinmovement.
25.Whenusingthebrakes,pressthepedaldown slowly.
26.Avoidtakingbendsathighspeeds.
27.Alwaysusethetractorataspeedthatwillguaranteesafeoperationonthetypeoflandbeing worked.Whenworkingonunevenground,use maximumcaretoensureproperstability.
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21.Engagetheclutchslowly:ifengagedtooquickly, especiallywhenthetractorisgettingoutofahole,ditchoroperatingonmuddygroundorsteep slopes,thetractormayoverturn. Releasetheclutchimmediatelyifthefrontwheels starttolift.
28.Ifyouhavetoworkwiththetractoronagradient, forexampleonhillsides,driveatmoderatespeed especiallywhentakingbends.
29.Proceedwithmaximumcautionwhenworking withthewheelsneartheedgeofditchesorslopes.
30.Whendrivingonpublichighways,observethe HighwayCode.
SECTION1--GENERALINFORMATIONANDSAFETY 1--9
USINGTHETRACTOR
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31.Whendriving,donotrestyourfeetonthebrake orclutchpedals.
32.Nevercarrypassengers,noteveninsidethecab, unlessthemachineisfittedwithanapprovedextraseat.
33.Whendrivingonroads,connectthebrakepedals usingtheplateprovided.Brakingwhenthepedalsarenotconnectedcouldcausethetractorto skid.Avoidexcessivewearonthebrakesby usingenginebraking.
TOWINGANDTRANSPORT
34.Toguaranteetractorstabilitywhenmoving,adjustthehitchingdeviceaccordingtothetraileror implementtobeused.
35.Driveslowlywhentowingextremelyheavyloads.
36.Foryourownsafety,donottowtrailersthatare notfittedwithanindependent brakingsystem.
37.Ifthetractorisusedtotowheavyloads,always usethehitchingdeviceandneverhitchloadsontothelowerarmsorthetoplinkofthethree--point linkage.Thismayresultintippingoroverturning.
38.Whentowing,donotnegotiatebendswiththedifferentiallockengagedasthismaypreventyou fromsteeringthetractor.
USINGIMPLEMENTS
39.Donotconnectimplementsormachinerythatrequiremorepowerthancanbegeneratedbyyour tractormodel.
40.Nevernegotiatesharpbendswiththepowertake--offunderaheavyload;thismaydamagethe universaljointsonthetransmissionshaftconnectedtothepowertake--off.
41.Neverstandbetweenthereversingtractorand theimplementwhenhitching.
42.Whenusingimplementsthatrequirethetractor tobestationarywiththeenginerunning,keepthe gearandrangeleversintheneutralposition,applythehandbrakeandusesuitablewheel chocks.
SECTION1--GENERALINFORMATIONANDSAFETY 1--10
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ANDAGRICULTURALMACHINERY
