Engineering Review March 2013

Event Covered

The Motwane Manufacturing : The leaders of time An exclusive interface with Mr. Prashant Das The Motwane Manufacturing Company Pvt. Ltd. Pg. No. 67-69

IN

FOCUS

An exclusive technology overview of gear-motors and metal industry (Refer Pg.10)

Haas Automation India Pvt. Ltd. - Super-Speed Edition

Volume 12 No.11 March 2013 Rs.150 A MONTHLY MAGAZINE ON ENGINEERING & ALLIED INDUSTRY RNI NO. MAHENG/2004/15135 www.engrreview.com

March 2013 Rs. 150

A MONTHLY MAGAZINE ON ENGINEERING & ALLIED INDUSTRY

E-Z setup

Super-Speed milling

Super-Speed Edition

Repeat (max profit)

VF-2SS | Super-Speed Vertical | Affordable Haas Price

Haas Factory Outlet – India locations

Simple. Innovation.

Sales: Ahmedabad: 079- 079 32405007, Bangalore: 080-41179452/53, Chennai: 044 - 65156052, Coimbatore: 0422-2413924 Delhi: 9312-909801, Kolhapur: 0231-2677979, Mumbai: 022-61321500, Pune: 020-32935433

Service: North: 09312550550, West (Guj) and Central: 09376150150, West (Mah) and East: 09325150150, South: 080-41179452/53 Haas Automation INDIA

I

TEL: (91) 22 61392800, 66098830

I

indiasales@haascnc.com

I

www.HaasCNC.com

Haas Automation India Pvt. Ltd. - Super-Speed Edition

Volume 12 No.11

!! !

" #

! "$ %" &# '$ ( ) *( "%+ $,&# '% %- )- *

! ( !

!

. ( / ( ( ( / ( 0 " 1 2 2 " 3 " 2 %% 4,--)5,-6%

BUSINESS NEWS

BOC India gross turnover for 2012 grows by 20 percent

B

OC India Limited, a member of The Linde Group, announced its audited �inancial results for the year ended 31 December 2012, which were approved by the Company’s Board of Directors at its meeting held earlier. The Company reported gross sales turnover of Rs 14,002 million in 2012, an increase of 20 percent as against Rs 11,682 million recorded in 2011. The net pro�it after tax for 2012 stood at a lower level of Rs 895 million (Rs 1,217 million in 2011) due to higher depreciation and interest cost for new investments.

The Gases business recorded a sales growth of 20 percent in 2012 over the previous year due to commissioning of new plants. The turnover of the Project Engineering Division for the year grew by 16 percent compared to 2011 as a result of higher export revenue. For Q4 of 2012, the Company reported a gross turnover of Rs 3,513 million as compared to Rs 3,613 million achieved in the corresponding quarter of 2011. The Gases business recorded a sales growth of 10 percent over the corresponding period last year.

However the turnover of the Project Engineering Division during the quarter was lower by 29 percent compared to the previous year quarter given the high third party project sales booked in Q4 2011. The Board of Directors recommended a dividend of 15 percent (Rs. 1.50 per share of Rs 10 each) for the year 2012.

About The Linde Group The Linde Group is a world-leading gases and engineering company with around 62,000 employees in more than 100 countries worldwide. In the 2011 �inancial year, Linde generated revenue of EUR 13.787 bn. The strategy of the Group is geared towards longterm pro�itable growth and focuses on the expansion of its international business with forwardlooking products and services. Linde acts responsibly towards its shareholders, business partners, employees, society and the environment – in every one of its business areas, regions and locations across the globe. The Group is committed to technologies and products that unite the goals of customer value and sustainable development.

For more information Web: www.boc-india.com www.linde.com

About BOC India Limited:

BOC India Limited (BOCI), a member of The Linde Group, is the leader in gases business in India since 1935. BOCI provides a one-stop solution to all businesses for gas supply and related equipment and services. We manufacture cryogenic and non-cryogenic vessels and also design and commission projects.

BOCI has excelled through successfully blending local innovation and adaptation with international expertise from The Linde Group. Be it for food processing, medical, domestic or industrial use, BOCI provides tailor-made solutions for customers, conforming to the strictest international standards of production and safety in the process.

2

| March 2013 | ENGINEERING REVIEW

www.engrreview.com

BUSINESS NEWS

DISA India Limited launched its first ever “Made in India” CORE machine & Manipulator type shot blast machine DISA and Wheelabrator have been reiterating the importance of technology-transfer in the industry and are enthusiastic that the industry will prioritize the same. Moreover, it is upto the industry stalwarts to set the pace of progression in the industry.” said Mr. Viraj Naidu, Managing Director, DISA India Pvt. Ltd.

D

ISA - a World-leading foundry machinery manufacturer - and Wheelabrator - world’s no.1 surface preparation technology manufacturer - will be soon launching 2 new and highly innovative products; DISA’s �irst ever “Made in India” CORE Shooter Machine, 20 FP and Wheelabrator’s �irst ever “Made in India” Manipulator Type Shot Blast Machine, DS-I 1. These products are offered from DISA India operations based at Tumkur and Hosakote respectively.

These pioneering machines unveiled at 61st Indian Foundry Congress and IFEX 2013. The event was scheduled to be held from 27th Jan – 29th Jan 2013 at Salt Lake Stadium, Kolkata. This event was India’s leading and only trade fair on foundry industry.

“Our new launch showcase d DISA and Wheelabrator’s commitment to the Indian foundry industry.

We are pleased to be the pioneers in bringing forth our very �irst ‘Made in India’ DISA CORE Machine and Wheelabrator manipulator type shot blast machine to the market. DISA and Wheelabrator have been reiterating the importance of technology-transfer in the industry and are enthusiastic that the industry will prioritize the same. Moreover, it is upto the industry stalwarts to set the pace of

4

| March 2013 | ENGINEERING REVIEW

progression in the industry.” said Mr. Viraj Naidu, Managing Director, DISA India Pvt. Ltd.

Product snapshot:

DISACORE: The new DISA CORE 20 FP is designed for foundries wanting to increase their competitive edge with a �lexible and fast production of high-quality cores. DISA CORE 20 FP is German innovation at an attractive price. The bene�its of the product include, �lexible production suitable for multi-, vertical- or horizontal parted core boxes, fast production due to state-of-the-art control system and easy tooling change with DISA quick action clamping system and much more.

DS-I1: DS-I1 is the manipulator type shot blast machine offered from Wheelabrator global product range.

The DS-I1 Shot Blast Systems is ideal for Light Metal, Cast Iron, and Forged Workpieces. The machines feature a combined shot blast and shot removal chamber. Depending on the particular application, the product can come with advanced and unparalleled handling arrangements etc.

For more information E-mail: lakshmi@corvoshandwick. co.in

www.engrreview.com

BUSINESS NEWS

DNV KEMA successfully completes witness type test project in China for HVDC flexible converter valve

E

nergy consulting and testing & certi�ication company DNV KEMA has successfully conducted a witness type test in China for C-EPRI Electric Power Engineering Co., Ltd (C-EPRI). A celebration ceremony was held at C-EPRI in Beijing to commemorate that its self-developed prototype ±320kV/1000MW, 1563A IGBT valves passed DNV KEMA’s witness type test according to the IEC 62501 standard. It marks the great success of this type of HVDC transmission technology with the highest voltage and power rating in the world. The successful test can be seen as an important step in the further development of super grids.

C-EPRI is a company wholly owned by Smart Grid Research Institute (SGRI), a subsidiary of State Grid Corporation of China (SGCC), which ranked 7th on the Fortune 500 list 2012. C-EPRI is primarily involved in research, manufacturing and engineering of classic HVDC using Line Commutated Converters (LCC) and new generation HVDC using Voltage Sourced Converters (VSC).

6

| March 2013 | ENGINEERING REVIEW

The type tests were performed at the Power Electronic Lab of SGRI, and included both operational and dielectric tests. The prototype passed all tests required by IEC 62501 (2009ed), which means C-EPRI becomes the �irst power electronics manufacturer with successfully type tested 320kV, 1563A IGBT valves.

All the tests were witnessed by the independent third party DNV KEMA. “The witness type test demonstrates another example of successful collaboration between DNV KEMA and C-EPRI since the �irst NingdongShangdong ±660kV 4000MW LCC HVDC project in China in 2008,” Dr. Yanny Fu from DNV KEMA said.

“Thanks to its great efforts in research & development, C-EPRI provides an effective solution for wind integration, in particular for large offshore wind farms with transmission distance of more than 50-100 km where an AC cable technology is not feasible.”

Dr. Tang Guangfu, General Manager of C-EPRI added, “With their skilled and experienced experts, as well as its outstanding reputation in providing objective and impartial services in the global

energy industry, DNV KEMA is a

wonderful partner for C-EPRI to test

the quality of electricity transmission and distribution products. We are expecting continuous enhancement of the cooperation with DNV KEMA which enables us to provide more

quality products and services to our customers worldwide”.

Bjørn Tore Markussen, COO

of DNV KEMA for Asia Paci�ic, commented, “I am very pleased that C-EPRI’s self-developed prototype 320kV, 1563A IGBT valves passed all

the tests. I would like to congratulate C-EPRI for achieving this great

success. With this world leading technology, C-EPRI has made an important contribution to the global energy industry. DNV KEMA is looking forward to keeping working together with C-EPRI to continuously

make a valuable contribution to a safe and sustainable energy future.”

For more information

www.epri.sgcc.com.cn/prgc/english.

Web: www.dnvkema.com.

www.engrreview.com

maxon DC THE NEXT GENERATION OF DC DRIVES

New magnets, new design, new service.

We have made our strongest DC drives even better. The power density (torque per volume) and quiet running of the maxon DCX drives are unrivaled – but that is not all. Our new service is tailored to your needs: Configure and combine DC motors, gearheads and sensors to match your individual requirements. Fast, easy and online. dcx.maxonmotor.com Tel. +91 80417 34132

DYNAMIC POWERFUL LOW NOISE FAST PROCESSING

configure online dcx.maxonmotor.com

precision motor India

P_210x297.indd 2

09.01.13 10:14

BUSINESS NEWS

Jakson in association with Cummins India launches its first global training center & service facility in India

J

akson Power Solutions, a leading Power Solutions company in India along with Cummins, a global leader that designs, manufactures and distributes, engines, generator sets, and related components and technologies, announced the launch of its �irst Global Training Center and Service facility in India. The facility, a �irst of its kind in the country, has been set up to impart comprehensive training on Cummins manufactured electronic engines up to 3000 kVA. Equipped with world-class technical expertise and skill development capabilities, the facilityaims atenhancing end–user experience by providingin-depth training to engineers and technicians of Cummins Distributor Network and end-users on future generation engines and generator sets from Cummins. With a capacity to train 1200 engineers and technicians annually,the facility will provide training solutions on the entire range of the latest Quantum Series from Cummins.The training center is equipped with modern training rooms, a library, an electronics lab and a full–�ledged hands-on training area with tear-down engines, live generator sets and display models.

Built over an area of over 86,000 sq. ft., the facilityalso houses a world class Service Center which would of-

8

| March 2013 | ENGINEERING REVIEW

fer a host of service solutions to its customers. Inaugurating the facility, Pamela Carter, President- Distribution Business, Cummins Inc. said, “The opening of the Global Training Center in India is yet another initiative in keeping with our collective commitment to partner with our customers to help them succeed.

Designed to impart knowledge and understanding of latest technologies and products that are increasingly equipped with advanced features, the Center is in line with Cummins’ service strategy in India that aims at continuous enhancement of service capabilities to serve customers most dependably.” Commenting on this launch, Sameer Gupta, Managing Director, Jakson Power Solutions said, “Jakson has partnered with Cummins for more than 30 years now and this is an effective step in taking this relationship to a new level. This facility is yet another initiative for the Industry and demonstrates the dominant leadership position that Jakson and Cummins hold in the market place.

The facility has adopted Cummins’ best practices and aims to provide boundary–free access to product information and services that would support the range of futuristic products.”

Sunil Narang, Sr. Director, Jakson Power Solutions who also heads this facility said, “We have launched end user focused programs to improve knowledge and skills of engineers and technicians in the powergeneration industry. With the industry’s increased focus on adherence to CPCB II norms, Jakson and Cummins are geared with the necessary products and training

infrastructure to support future requirements.”

About Jakson Power Solutions (http://www.jakson.com)

Jakson is one of India’s leading Power Generation Groups. With four companies in its fold, the group has a strong presence in various sectors and has a turnover of Rs.1300 crores. Established in 1945, Jakson has more than 1800 employees with a sales and operations presence across India, Nepal & Bangladesh. The group manages diverse business interests in the areas of Power Generation, Power Distribution, Solar, Electrical Contracting, International business and Hospitality delivering comprehensive services in the market.

About Cummins in India (http://www.cumminsindia.com )

Cummins in India, a power leader, is a group of complementary business units that design, manufacture, distribute and service engines and related technologies, including fuel systems, air handling, �iltration, emission solutions and electrical power generation systems. Its technology and pioneering initiatives are bringing innovative solutions and dependable services at the best possible value to users across the country. Its high performance outlook is based on customer focus, integrity and capability of its people. Part of the US $18 billion Cummins Inc., Cummins in India is a Group of eight legal entities across 200 locations in the country with a combined turnover of Rs. 10,500 crores in 2011 and employing close to 14,500 individuals Web: www.jakson.com www.engrreview.com

I CNO VFE O R SC T OU R YS

Contents

ENGINEERING

REVIEW Monthly Magazine On Engineering & Allied Industry

The Motwane Manufacturing : The leaders of time

Managing Editors Shilpa Kadam Shirish Dongre CEO Shekhar Dongre Editor Rajeev lyer Advisory Board (Editorial) Mr. G.Y. Banodkar Ex. Sr. Associate Director, Toyo Engg. Ltd., Mr. A. K. Ghosh Ex. Sr. Gen. Manager, Blue Star Ltd.,

Mr. Prashant Das, The Motwane Manufacturing Company Pvt. Ltd.

67-69 FACE TO FACE

129

Mr. Gautam Kulkarni CEO, Hafi Elektra Pvt. Ltd Mr. T. P. Singh Director-S&M, FLIR Systems India Pvt Limited Marketing Team : Ladoji Pendurkar, Bhavin Shah, Bharat Shah, A.Purohit, Vinod Surve, Kavita Chaudhari Designer & Layout Arun P. Shinde, Pradeep M. Pillalamarri Rahul B. Ramgude Circulation Executive Yogesh Pendamkar

A.T.E. : Innovations for excellence

ENGINEERING REVIEW : Head Office : Divya Publications, 3rd Floor, Harmony Building, Netaji Subhash Road, Court Naka, Thane (W) Thane-400 602 Maharashtra Tel: +91 22-25380574/75 Telefax: +91-22-25418254 E-mail: shekhar@engrreview.com, Website: www.engrreview.com.

Mr. Mukesh P. Trivedi Senior Vice President, Infrastructure Water Projects A.T.E. Enterprises Private Limited

Branch Offices (Zonal): NORTH (Delhi & NCR regions) : Sandesh Jain : 09810837877

BUSINESS NEWS New sensor allows fully automated surface finish measurement on co-ordinate measuring machines (CMMs)

Atlas Copco inaugurates second compressor manufacturing facility in India

Lapp inaugurates production plant in China

Mr. Filip Vandenberghe Managing Director, Atlas Copco (India) Ltd.

14

Mr. Vijay Pimparkar GM, Godrej & Boyce Mfg. Co. Ltd.

16

26

TECHNOLOGY UPDATES

SOUTH (Chennai, Bangalore & Coimbatore) Y. V. Raghu : 09566141224 Hyderabad - R Tiwari : 09985381878 Kochi - Sanjeev Nair : 09846249568 EAST (Kolkata & Other regions) Shree D - 9819300464 WEST (Maharashtra & Gujarat) Pune - S.Kadam - 09833373371 Gujarat - Dinesh Shah - 9327344559 Rajkot (Saurashtra) Swapnil Bhatia: 09227909005

New : Extrusioncoated ESD plug-type connectors

Thermal imaging cameras monitor overhead lines in Delhi metro railways

Applications Video Transcoding with DSP

96

86

EDITORIAL SECTION 141 METALS & ALLIED INDUSTRIES 149 GEARS-MOTORS INDUSTRY 157 BUDGET IMPLICATIONS MANUFACTURING INDUSTRY

PRODUCT SHOWCASE .......... 205

98

P R O F I L E

84 OSWAL Pumps & Motors

PROJECT UPDATE .......... 229

FOR ADVERTISING ENQUIRY CONTACT : E-mail: shekhar@engrreview.com

ENGINEERING REVIEW Overseas Offices USA : Nancy TARTAGLIONE, Mepax USA n.tartaglione@mepax.com / usa@mepax.com

GERMANY: Sebastian OLLIER Mepax Deutschland, Tel: +49 711 222 54 456, deutschland@mepax.com

FRANCE: MEPAX SA, Romain CLASS Tel.: +33 1 39 02 77 78, FRANCE

SPAIN: Sofiane JEDIDI Mepax Espa単a Tel : +34 963 255 886, spain@mepax.com

ITALY: Valeria VILLANI Tel.: +39 339 8610117, Via Firenze, Milano, Italia

UK: Liz Jones Tel: +44 (0)1227 276016 , l.jones@mepax.com

RUSSIA: Garri ZALTS Mepax Russia Tel: +7 495 576-7666 / gizalec@yandex.ru

CHINA/South Korea/Taiwan: Mepax - Konaxis Shanghai Julien PENARD Tel : (+86) 21 6252 2731/ china@mepax.com

www.engrreview.com

All rights reserved. No part of this magazine may be reproduced in any form without the permission of the Editor. ENGINEERING REVIEW is owned, printed & published by Shilpa Kadam, published from 3rd Floor, Harmony Building, Netaji Subhash Road, Court Naka, Thane (W) Thane-400 602 Tel: +91 22-25380574/75 Telefax: +91-22-25418254, Editor : Rajeev lyer. Important : Whilst care is taken prior to acceptance of advertising copy, it is not possible to verify its contents. ENGINEERING REVIEW can not be held responsible for such contents, nor if any losses or damages incurred as a result of transactions with companies, association or individuals advertising in the publications. Articles, interviews published in ENGINEERING REVIEW are the personal vie-ws and expressions of its authors. ENGINEERING REVIEW does not necessarily agree to it. ENGINEERING REVIEW can not be held res-ponsible for such articles / interviews.

We therefore recommend that readers make necessary enquiries before sending any money or entering into any agreements with advertisers or otherwise act-ing on an advertisement in any matter whatsoever.

10

| ENGINEERING REVIEW |

March 2013

www.engrreview.com

BUSINESS NEWS

Shell Lubricants expert speaks at Acma Automechanika New Dehli 2013 about the energy challenge

S

Mr. Srikant Viswanath Product Application Specialist at Shell Lubricants Technology Asia Pacific

12

| March 2013 | ENGINEERING REVIEW

hell Lubricants leading expert Mr. Srikant Viswanath spoke at the ACMA Automechanika New Dehli 2013 about the energy challenge and mobility driving innovation in lubricant technology. Mr. Viswanath is Product Application Specialist at Shell Lubricants Technology Asia Paci�ic and has years of experience in developing cutting-edge lubricants products.

He reiterated the vital importance of lubricants research in helping address the global energy challenge calling for greater collaboration between equipment manufacturers, engineers and lubricant manufacturers to exploit the full fuel economy potential of engine oils and lubricants.

While acknowledging that the biggest gains in ef�iciency, in the long term, would most likely come from new engine design and alternative fuels, Mr. Viswanath noted the critical contribution he believes lubricant technology plays in delivering against the immediate need to reduce fuel consumption in “every vehicle on the road today without the need to purchase a new vehicle.” He added: “The advantage of lubricant technology is that it can successfully improve fuel ef�iciency and thereby help reduce tailgate emissions today, rather than waiting for a radical technological development in years to come.”

Mr. Viswanath also called for a more cohesive ‘co-engineering’ approach between the development of new vehicle technologies and engines and of new grade fuels and lubricants to create the maximum bene�it. This cohesive approach, based

on technical partnerships between engineering �irms and lubricant developers, has a vital role to play in establishing “lubricants as a valuable design component, engineered with precision and blended with skill”, said Mr. Viswanath.

About Shell Lubricants

The term “Shell Lubricants” collectively refers to Shell Group companies engaged in the lubricants business. Shell sells a wide variety of lubricants to meet customer needs across a range of applications.

These include consumer motoring, heavy-duty transport, mining, power generation and general engineering.

Shell’s portfolio of lubricant brands includes Pennzoil, Quaker State, Shell Helix, Shell Rotella, Shell Tellus and Shell Rimula. They manufacture base oils in eight plants, blend base oils with additives to make lubricants in over 50 plants, distribute, market and sell lubricants in over 100 countries. They also provide technical and business support to customers and offer lubricant-related services in addition to their product range.

These include: Shell LubeMatch –the market leading product online recommendation tool, Shell LubeAdvisor - helps customers to select the right lubricant through highly trained Shell technical staff as well as online tools, and Shell LubeAnalyst - an early warning system that enables customers to monitor the condition of their equipment and lubricant, helping to save money on maintenance and avoid potential lost business through equipment failure.

For more information Web: www.shell.com

www.engrreview.com

BUSINESS NEWS

New sensor allows fully automated surface finish measurement on co-ordinate measuring machines (CMMs)

R

enishaw has added a new probe option for its revolutionary REVO® �iveaxis measurement system, which for the �irst time, allows surface �inish inspection to be fully integrated within CMM measurement routines.

With a measurement capability of 6.3 to 0.05 Ra, the SFP1 surface �inish probe provides a unique ‘single platform’ that will eliminate the need for hand-held sensors, or the necessity to move parts to costly dedicated surface �inish measuring machines, reducing labour costs and inspection lead times. CMM users will now be able to automatically switch between part scanning and surface �inish measurement, with analysis all contained in a single measurement report.

High quality surface finish data

As a fully integrated option for the REVO 5-axis measurement system, users of the SFP1 surface �inish probe will bene�it from a range of powerful features that will boost inspection speed and �lexibility.

The probe incorporates a C axis, which combined with the in�inite positioning capability of the REVO measuring head and a choice of stylus holders, allows the probe tip to be automatically orientated to any angle to suit the part, ensur-

14

| March 2013 | ENGINEERING REVIEW

ing that the highest quality surface data is acquired. The SFP1 is supplied with two dedicated styli, the SFS-1 straight stylus and SFS-2 cranked stylus, which are selected under full measurement program control using the REVO system’s modular rack system (MRS). This enables �lexible access to component features combined with the consistency of a fullyautomated CNC methodology.

A skidded probe type with a 2 μm (0.000079 in) tip radius diamond stylus, the SFP1 surface �inish probe outputs Ra, RMS and raw data formats to the metrology application client software via Renishaw’s UCCServer software using the I++ DME protocol.

The raw data can subsequently be presented to specialist surface analysis software packages for further detailed reporting.

Automated surface finish probe calibration

Calibration of the sensor is also automated and carried out within a CMM software programme. A new surface �inish calibration artefact (SFA) is mounted on the MRS rack and is measured using the SFP1 probe.

Software then adjusts parameters within the probe in accordance with the artefact’s calibrated value.

For more information Find out more about Renishaw’s CMM probe systems and software, including a new CMM retro�it service.

Web: www.renishaw.com

www.engrreview.com

%4".2&$) .%*"

"1230* ,"7" / .% ,//0 0% "*. /"% #/4& ".+ "12 /' "6/32 "1230*."("0 ".(",/0& 8

)

!/,, 0&&

"5 -"*, "%4".2&$) $/-

BUSINESS NEWS

Atlas Copco inaugurates second compressor manufacturing facility in India

A

Filip Vandenberghe Managing Director, Atlas Copco (India) Ltd.

16

| March 2013 | ENGINEERING REVIEW

tlas Copco, recognized as one of the world’s most innovative and sustainable companies, inaugurated its new compressor manufacturing plant at Pune, in the presence of Horst Wasel, President, Quality Air Division. Also present were Filip Vandenberghe, Managing Director, Atlas Copco (India) Ltd. and Rudy Verstrepen, Vice President, Compressor Technique Operations.

Atlas Copco also celebrates 140 years of industrial excellence with a range of activities in more than 90 countries where it has its own operations.

The President joined hundreds of employees to unveil the state-ofthe-art lean manufacturing facility.

Spread over 23 acres, the builtup area of 19000 square meters includes a manufacturing plant and an of�ice building, in addition to a well-equipped canteen and other employee amenities. The factory is built in accordance with LEED principles. The new facility will manufacture industrial and portable compressors, while the existing facility at Dapodi will continue to produce oil free compressors and quality air product.

Horst Wasel, President, Quality Air Division, says, “This new facility has been built to lean manufacturing principles.The Group continues its focus on India, and we are proud to inaugurate this new facility today.

This factory will help increase ef�iciencies, and further support business expansion in India, and also serves customers in India and abroad.”

Atlas Copco also celebrates 140 years of history across of�ices and manufacturing facilities around the globe.

“Celebrating 140 years is a fantastic opportunity to strengthen customer focus and relations further, to translate our values into daily activities, and to capture synergies,” said Filip Vandenberghe, Managing Director, Atlas Copco (India) Ltd. “It is a great occasion to create pride among employees and to make them enthusiastic about future opportunities. Our history guarantees long-term industrial experience as well as innovative products and solutions to current and new customers, to suppliers as well as to current and future employees.”

Last month, Atlas Copco also earned a spot on the Global 100 Most Sustainable Corporations in the world list, the most prestigious corporate sustainability ranking. The Global 100 recognized Atlas Copco for its commitment to sustainable productivity and its work and achievements of doing more with less: For instance, the development of new innovative, highly energyContinue on page no.20

www.engrreview.com

BUSINESS NEWS

Continued from page no.16

Tecpro Systems Limited wins Rs. 139.8 crore order from The West Bengal Power Development Corporation Ltd With this new order, Order booking for Tecpro Systems Ltd till date during FY13 is Rs. 2300crore Total unexecuted order book stands at Rs 4500 crore as on date.

Horst Wasel-President Quality Air Division, Atlas Copco AB

Rudy Verstrepen-Vice President Operations, Atlas Copco Product Company Pune

ef�icient products that save customers money and bene�it the environment at the same time.

Atlas Copco is an industrial group with world-leading positions in compressors, expanders and air treatment systems, construction and mining equipment, power tools and assembly systems. With innovative products and services, Atlas Copco delivers solutions for sustainable productivity. The company was founded in 1873, is based in Stockholm, Sweden, and has a global reach spanning more than 170 countries. In 2011, Atlas Copco had 37 500 employees and revenues of BSEK 81 (BEUR 9).

Atlas Copco (India) Ltd. started operations in 1960, and has 22 of�ices across India, the registered of�ice being at Pune. In 2011, Atlas Copco (India) Ltd. had about 2 500 employees and in the period from 1st January 2011 to 31st March 2012, revenues of INR 2 200 cr (MEUR 328).

For more information Web:www.atlascopco.com

20

| March 2013 | ENGINEERING REVIEW

T

ecpro Systems Limited (NSE Scrip ID: TECPRO, BSE Scrip Code: 533266), a leading Engineering, Procurement and Construction (EPC) player, has announced that it has received an order worth Rs. 139.8crore from ‘The West Bengal Power Development Corporation Ltd.’, a Government of West Bengal Enterprise, for supply of Ash Handling Plant Turnkey Package for Sagardighi Thermal Power Extension Project, Phase-II, Units 3 & 4 (2x500 MW) alongwith erection, civil and other related services. Tecpro Systems Ltd with high operational expertise in the three core functional areas of any power project, viz., Design & Engineering, Manufacturing and Execution, will undertake Design, Engineering, Manufacturing, Supply, Inspection, Packing, Inland Transportation, Erection, Civil and structural Works, commissioning and Testing of the complete Ash Handling Plant Turnkey Package for Sagardighi Thermal Power Extension Project, Phase – II, Units 3 & 4 (2x500MW).

Commenting on the development, AmulGabrani, Vice-Chairman & Managing Director, Tecpro Systems Ltd., said, “This order from The West Bengal Power Development Corporation Ltd, reiterates our strong coal handling and ash handling capabilities, and further strengthens our commitment to offer comprehensive coal handling and ash handling solutions for the power sector.”

About Tecpro Systems Ltd:

Tecpro Systems Limited (Tecpro Systems), is a leading Engineering, Procurement and Construction (EPC) company providing comprehensive range of services in Coal Handling and Ash Handling, Balance of Plant (BoP) packages for Power Sector and Material Handling to Steel, Cement, Ports, Mining and other industries in Infrastructure sector. The company designs, engineers, manufactures, sells, commissions and services a range of systems and equipments to provide turnkey projects for the core infrastructure related sectors like power, steel, cement and other industries. Today, Tecpro Systems has in-house capabilities for providing comprehensive solutions in material and ash handling systems.

Web: www.tecprosystems.com www.engrreview.com

BUSINESS NEWS

Eaton inaugurates its filtration division’s first manufacturing facility in India

D

iversi�ied industrial manufacturer Eaton announced the inauguration of its Filtration division’s �irst manufacturing, assembly and distribution facility in India. The newly built facility is located at Hinjewadi in Pune.

Inaugurating the facility, Richard Jacobs, president of Eaton’s Filtration division said, “India continues to be one of our focus markets. This new facility will further energize our efforts towards bringing Eaton’s industry leading Filtration solutions to our customers in India.”

The new manufacturing facility occupies an area of 6,500 sq. ft. The

primary focus at this location is to manufacture Eaton’s Internormen �ilter elements with speci�ication and distribution that support local customer requirements. The facility will currently offer element and �ilter assembly services, �ilter systems assembly, and customized �ilter element design and manufacturing.

Speaking at the inauguration Nitin Chalke, managing director – India, Eaton said, “Eaton is committed to growing its diversi�ied presence in India and the new Filtration facility is a step forward in this direction.”

Eaton is a diversi�ied power management company providing energy-ef�icient solutions that help our customers effectively manage electrical, hydraulic and mechanical power. With 2012 sales of $16.3 billion, Eaton is a global technology leader in electrical products, systems and services for power quality, distribution and control, power transmission, lighting and wiring products; hydraulics components, systems and services for industrial and mobile equipment; aerospace fuel, hydraulics and pneumatic systems for commercial and military use; and truck and automotive drivetrain and powertrain systems for performance, fuel economy and safety.

Eaton acquired Cooper Industries plc in 2012. Eaton has approximately 103,000 employees and sells products to customers in more than 175 countries.

For more information, Web: www.eaton.com

22

| March 2013 | ENGINEERING REVIEW

www.engrreview.com

BUSINESS NEWS

6th Annual information technology meet by Kirloskar Brothers Limited Dr. Vijay Bhatkar addressed the employees of KBL about the significance of IT in India

T

he Information Technology Center of Kirloskar Brothers Limited (KBL) ,a global �luid management company hosted its ‘6thIT Annual Meet’ on March 4, 2013. The meet was addressed by was Dr. Vijay Bhatkar, one of the most acclaimed and internationally acknowledged scientists of India. Dr. Bhatkar is also best known as an architect of PARAM series of Supercomputers.

The agenda of the meet was to enlighten the employees of KBL about the signi�icance of IT in India.

Dr. Bhatkar’s session emphasized on the importance of Mathematics in life, Bio Inspired Innovations, and the Power of a Human Brain to capture a multi-dimensional image. The employees were instilled with the idea of expanding their imagination and inventing something that will bring a revolution in the society.

Another important highlight of Dr. Bhatkar’s speech was about ‘Knowledge’ and ‘Information’. He stressed upon the fact that ‘Knowledge creates value’ and ‘Information creates economy’. And since an individual posses both knowledge and information, it makes ‘People’ the most valuable resource for any organization. Associated with multiple prestigious institutes and a

www.engrreview.com

Felicitation to Dr. Vijay Bhatkar by Mr. Sanjay Kirloskar, CMD, KBL Fellow Engineer at heart, Dr. Vijay Bhatkar, said, “I strongly believe that India will be the largest economy in the world by 2040 because India is ‘Knowledge Destiny’. It resides in the name of India i.e. “Bharat”, ‘Bha’ meaning Knowledge and ‘Rat’ meaning the society who is engaged in the joyful pursuit of knowledge. He further added, “20 to 25% of the India’s export economy is going to be IT Industry by 2020 i.e. the Knowledge economy, but at present is only 10%.

There is a huge potential and I would like to appeal all the young engineers to play an active part in shaping tomorrow’s India through their expertise”.

Mr. Sanjay Kirloskar, Chairman and Managing Director, KBL,expressed his gratitude towards Dr. Bhatkar for sparing his time to share his knowledge and experience with KBL employees. He said, “We at

KBL will leave no stone unturned and will use IT as a pertinent tool for organizational growth. We will also aim to become ‘the �irst’ not only in India but in the world”

About KBL

Kirloskar Brothers Limited (KBL) is the �lagship company of the $ 2.1 billion Kirloskar group. KBL is a global �luid management solutions provider and the largest manufacturer and exporter of centrifugal pumps and valves from India. The core businesses of KBL are large infrastructure projects (Water Supply, Power Plants, and Irrigation), Project and Engineered Pumps, Industrial Pumps, Agriculture and Domestic Pumps, Valves, Motors and Hydro turbines.

For more information Web: www.kirloskarpumps.com

ENGINEERING REVIEW | March 2013 |

23

BUSINESS NEWS

Lapp inaugurates production plant in China

P

roduction capacities in Chinese industry continue to increase rapidly, and after a brief period of weakness, growth has now picked up again signi�icantly in the country.

This means that the demand for high quality components and system solutions for industry also continues to rise. In response to this trend, the Lapp Group is further strengthening its presence in China. This spring, the Lapp Group’s �irst production plant in China will come on stream.

The new Lapp Cable Works Shanghai Co. Ltd. production plant is located in the Southeast of Shanghai in the Lingang Industrial Park. It has a total �loor area of more than 11,000 square metres, with further expansion possible down the line.

Directly adjacent are sites owned by global companies such as Siemens, Caterpillar, Atlas Copco and Lenze, alongside well-known Chinese manufacturers like Shanghai Electric and SAIC Motor.

Chairman of the board Andreas Lapp commented: “We have been working in China since 1999 and have numerous customers there, from the automation, industrial machinery and automotive sectors. The new production facilities will enable us to deliver to our customers more quickly and improve our service.

I believe there are major growth opportunities for us in China.” At present, the production machinery

26

| March 2013 | ENGINEERING REVIEW

is being delivered, all of it meeting the very latest speci�ications. The extrusion machine for the cable insulation alone can be operated at a top speed of one kilometre per minute.

The entire plant produces using the lean method, which has already brought about signi�icant gains in ef�iciency at the Lapp Group’s other production locations around the world.

Initially, the new plant will manufacture product specially certi�ied for China (China Compulsory Certi�ication), as well as standard products from the ÖLFLEX® power and control cable range. Within around two years, production is due to be ramped up to more than 3,000 kilometres per month. Lapp Cable Works Shanghai will initially employ 30 people.

The total investment is 7.2 million euros. The new plant in China means that the Lapp Group is now operating �ive production facilities in Asia.

About the Lapp Group: Headquartered in Stuttgart, Germany, the Lapp Group is a leading supplier of integrated wire, cabling and connector products and solutions. Its offering includes electrical and �ibre optic cables, industrial plug-in and screw connectors, cabling solutions, automation technology and technical accessories. Lapp Group’s core markets are in the mechanical and plant engineering and electronics manufacturing sectors, with rapid market expansion in the renewable energy, mobility and life science industries.

Lapp Group has remained in continuous family ownership since it was founded in 1959. In the 2010/11 �inancial year, it recorded total consolidated sales of 847 million euros. It employs some 3,000 people, operates 15 production sites and 41 sales companies and cooperates with approximately100 national partners worldwide.

Web: www.lappkabel.com www.engrreview.com

ENGINEERING REVIEW |

27

| March 2013

BUSINESS NEWS

Film capacitors : MKP types with reduced volume Typical applications of these capacitors are passive PFC as well as output �iltering for ballasts, LED power supplies and switch-mode power supplies.

Glossary

T

DK Corporation presents EPCOS MKP �ilm capacitors of the B3267*P* series with a signi�icantly reduced volume. For example the type with a capacitance of 1 μF and a rated voltage of 450 V DC has dimensions of only 8.0 x 17.5 x 13.0 mm³ thanks to a high capacitance density with a lead spacing of 10 mm. This corresponds to a volume reduction of around 40 percent compared with the predecessor type with a lead spacing of 15 mm.

The new series comprises types with lead spacings of 10 mm, 15 mm and 22.5 mm, respectively.

The capacitors are designed for rated voltages of 450 V DC, 520 V DC and 630 V DC and cover a capacitance range from 68 nF to 2.2 μF. These components are suitable for a continuous operating temperature of 125 °C. The plastic of the case satis�ies UL 94 V-0 speci�ications. Halogenfree versions are also available upon request.

● UL 94 V-0: Classi�ication of �lammability of plastics. The V-0 classi�ication permits no drips of �laming particles and any �lames must self-extinguished within 10 seconds. ● Halogens : Chemical elements such as bromine, iodine and chlorine, which are added to plastics to reduce their �lammability.

Main applications

● Passive PFC circuits ● Output �iltering of power supplies

Main features and benefits

● Reduced case size: For example, dimensions of only 8.0 x 17.5 x 13.0 mm3 with a lead spacing of 10 mm for a capacitance of 1 μF and a rated voltage of 450 V DC.

About TDK Corporation TDK

Corporation

is

a

leading

Key data Series B32671P*

B32672P* B32673P*

28

Rated voltage [VDC] 450, 520, 630

| March 2013 | ENGINEERING REVIEW

Lead spacing [mm]

Capacitance [μF]

10

0.068 to 1.0

15

22.5

0.1 to 2.2

0.33 to 2.2

electronics company based in Tokyo, Japan. It was established in 1935 to commercialize ferrite, a key material in electronic and magnetic products.

TDK’s portfolio includes electronic components, modules and systems marketed under the product brands TDK and EPCOS, power supplies, magnetic application products as well as energy devices, �lash memory application devices, and others.

TDK focuses on demanding markets in the areas of information and communication technology and consumer, automotive and industrial electronics. The company has a network of design and manufacturing locations and sales of�ices in Asia, Europe, and in North and South America. In �iscal 2012, TDK posted total sales of USD 9.9 billion and employed about 79,000 people worldwide.

About TDK-EPC Corporation

TDK-EPC Corporation, a TDK group company, is the manufacturer of TDK’s electronic components, modules and systems and is headquartered in Tokyo, Japan.

TDK-EPC was founded on October 1, 2009, from the combination of the electronic components business of TDK and the EPCOS Group. The product portfolio includes ceramic, aluminum electrolytic and �ilm capacitors, ferrites, inductors, highfrequency components such as surface acoustic wave (SAW) �ilter products and modules, piezo and protection components, and sensors.

For more information Web: www.epcos.com

www.engrreview.com

! " #

!

$ !

!

!

" !

% & ' (

!

)

)

*+ % , ) & - . (

/

$ 0 1**223 #

& 4 5+* ,2 122 16162 7 84 5+* ,2 122 16169

4

:

BUSINESS NEWS

SKF ProFlex automated lubrication system improves container crane efficiency SKF is a leading global supplier of bearings, seals, mechatronics, lubrication systems, and services which include technical support, maintenance and reliability services, engineering consulting and training. SKF is represented in more than 130 countries and has around 15,000 distributor locations worldwide.

S

KF has installed the SKF Pro�lex automated lubrication systems in the MSC Home Terminal cranes in Europe’s second largest port, Belgium’s Port of Antwerp, enabling the customer to reduce manual maintenance with about 1,900 hours annually.

On average, the customer spent about 90 hours to perform lubrication routines manually and this is carried out when the cranes are not in operation. As the container port traf�ic experiences double digit growth yearly, the terminal operator faces increased time pressure and shorter maintenance windows to carry out the work.

“By automating the lubrication process, the SKF ProFlex system is an ideal solution for our customer.

Previous manual lubrication routines required a lot of man-hours per year, per crane. SKF ProFlex systems are now supporting crane availability and are helping to cut downtime and productivity loss. The systems also eliminate the safety risks workers are exposed to if they would need to perform the manual lubrication work on the cranes,” says Henrik Lange, SKF President Industrial Market, Strategic Industries.

SKF ProFlex system features a pump unit that delivers grease to a series of progressive feeders, which can automatically supply a

32

| March 2013 | ENGINEERING REVIEW

de�ined amount of lubricant up to 150 lubrication points. The installed system at the port lubricates the wheel base, winch and trolley, supplying the exact amount of lubricant to over 60-points on each crane. Additionally, SKF �itted each SKF ProFlex system with control options on pumps, distributors and feeders, allowing the customer to monitor the systems from the of�ice and keeping the cranes in optimal condition.

SKF is a leading global supplier of bearings, seals, mechatronics, lubrication systems, and services which include technical support, maintenance and reliability services, engineering consulting and training.

SKF is represented in more than 130 countries and has around 15,000 distributor locations worldwide.

Annual sales in 2012 were SEK 64,575 million and the number of employees was 46,775.

SKF Group started trading operations in India in Kolkata in 1923 and since then the Group’s operations have been consolidated into SKF India Limited. SKF India also has an associate company called SKF Technologies (India) Pvt. Ltd providing Sealing Solutions and Industrial Bearings. The company has manufacturing plants in Pune, Bangalore, and Haridwar.

For more information Web: www.skf.com

www.engrreview.com

NORD DRIVESYSTEMS | Intelligent Drivesystems, Worldwide Services

(QHUJ\ HIÀFLHQW GULYH VROXWLRQV IRU ,QGLD V IDVW JURZLQJ LQGXVWU\ All over the world industries rely on extremely energy-efficient motors, very efficient gear units and drive electronics with energy-saving functions from NORD DRIVESYSTEMS - because NORD provides savings up to 40% along with robustness and reliability.

We are well aware of our responsibility to the environment and our customers, and sustainability has been an important part of our company policy for many years. Find out more under: http://energy.nord.com NORD DRIVESYSTEMS Pvt.Ltd. 282/2, 283/2, Village Mann, Taluka Mulshi, Adj.Hinjewadi MIDC-II, Pune- 411057 Maharashtra INDIA Phone +91 20 39801 - 200, Fax +91 20 39801 - 216 marketing@nord-in.com, www.nord.com Member of the NORD DRIVESYSTEMS GROUP

DRIVESYSTEMS

BUSINESS NEWS

Polycab launches their first ever TVC Campaign Safe raho. Save karo. ~ Unveils new brand logo symbolizing the company’s powerful new identity ~

P

olycab, India’s leading cables and wires companyannounces the launch of their �irst TVC campaignwith the promise of ‘Safe raho. Save karo’ expected to air in the �irst week of March. With this campaign the company also unveils their new brand logo. Conceptualized by Taproot India, the TVC that effectively talks about putting an end to unsafe wiring, is doused with humour and quirky surprise elements that are bound to engage the audience.

With the tag line of ‘Safe raho.

Save Karo’, the campaign revolves around a normal household setup which includes a family of dangerous characters. Each member has a distinguished characteristic utilized from popular movies that can be easily identi�ied by the Indian audience. An important aspect also captured is about savings. The brand ensures consumers upto 25% that can be saved on electricity billing.

This is especially important at a time when consumers are paying almost double for their electricity.

The campaign starts off with a man reading a newspaper and a Hannibal prisoner sitting next to him, who repliesin a hoarse grim voice.

The series of events that occur next in the surrounding environment shows complete mayhem by the various family members as they go about a seemingly normal routine disguised in their different characters.The 40 second TVC, brilliantly captures the messages of safety and technological

34

| March 2013 | ENGINEERING REVIEW

superiority that the brand would like to highlight.

Commenting on this momentous achievement, R.Ramakrishnan, Vice Chairman, Joint MD & Group CEO - Polycab Wires Pvt. Ltd said, “The launch of our very �irst ad campaign marks a new milestone for us in many ways. With this TVC, we also unveil our new corporate identity which will help our consumers understand and identify us better. While we are amongst the leading players in the industry, as a brand we evangelize the proposition of ‘safety’ and all our communication reinforces our message. We are very excited to present our new proposition and are con�ident this will only propel our brand to new heights.”

Agnello Dias, Chairman & Co-Founder Taproot India, says, “Working so closely with the Polycab marketing team was a stimulating experience and the �ilm does a strategically precise balancing act of driving home the dangerous folly of treating wires like a blind spot that does not matter. To do this in a charming tone of voice that couches a serious warning along with strong product bene�its is the fruit of true collaboration between the marketing team and the agency’s brand team.”

Economical savings is an important criterion in identifying useful wires for any Indian household today especially with rising costs of electricity consumption. The TVC’s Continue on page no.40

www.engrreview.com

BUSINESS NEWS

Continued from page no.34

40

| March 2013 | ENGINEERING REVIEW

hard hitting proposition of safety with savings, encapsulates the promise of the brand to its consumers.

Polycab embodies the mantra of RespectingLife. In an increasingly less caring world, Polycab values life and upholds beliefs such as: reliability, honesty and that prevention is better than cure! With its recent success, the brand has now catapulted in the leadership category and has carved a new identity for itself. This is re�lected in the new logo which captures the core essence of providing power and managing its delivery to one’s doorstep in the most ef�icient and safest manner.

Commenting on the new brand logo, Santosh Padhi, Chief Creative Of�icer & Co-Founder, Taproot India says, “Polycab deals into giving power to consumers through a range of various electrical products. Keeping the nature of business and the growth plan of Polycab in mind, we wanted to add a visual mnemonic to the existing Polycab typeface. We zeroed down on a monogram/symbol that’s really simple, powerful and consumer friendly. It’s a universal symbol for power. A company like Polycab can own this as they are the powerful No.1 wire and cable manufacturers in India today.”

Pallavi Chakravarti, Associate Creative Director, Taproot India says, “Everyone expects their house wires to be safe, but nobody really cares about which wires they use. Out of sight, out of mind. So our brief was simple - get people thinking about what really lies concealed behind their walls. Creatively, we decided to do this by asking them how safe their homes really are. The tag line ‘Safe Raho. Save Karo’ has Polycab’s dual bene�it of superior safety and 25% energy savings at its core.”

The new look symbolizes power. It empowers Polycab to perform better in the industry; and compliments the brands position as an industry leader.

With the unveiling of the new identity it also reinforces the brands focus on the future. The aim is to create a robust yet affable identity that will be representative of the brand as it expands its footprint.

About Polycab Group

Polycab Wires Private Limited, India, is the Number One Wire and Cable manufacturer in India with a proven track record of four decades.

The fastest growing company in the Indian cable industry with compounded growth of more than 30%, Polycab achievedRs 4200 crore turnover during the year 2011-12 with all India market share of around 23% in the organized sector in India.

Polycab has 16 manufacturing plants and employs around 5000 people.

Polycab’s customer satisfaction is a key objective, and has earned it a strong clientele and consultants, which include leaders in sectors like utilities, power generation, transmission and distribution, petroleum and oil re�ineries, OEM’s, EPC contractors, steel and metal, cement, chemical, atomic energy, nuclear power, etc and has export clients in over 25 countries and also has various international certi�ication like BASEC and KEMA. International Finance Corporation (IFC), an Investment Arm of the World Bank, is an investor in the company. Polycab has identi�ied various areas of growth over the next 5 years and aims to be aRs 10,001 crores company.

For more information, Web: www.polycab.com

www.engrreview.com

BUSINESS NEWS

“ Hydro Multi B - Simplified Pressure Boosting Pumps for the Indian Market ”

Mr. G Ganga Prasad, Head - SBU (Commercial Building Segment) , Grundfos India

42

| March 2013 | ENGINEERING REVIEW

A

fter successfully providing pump solution across different verticals in Indian markets, Grundfos pumps India Pvt Ltd introduces the complete range of Hydro Multi-B pressure boosting pumps. The Hydro Multi-B is a new Booster-set Product in line with “PRESSURE BOOSTING MADE SIMPLE” concept. The design for booster pumps is focused entirely on meeting the needs of ‘economy’ class market of India especially the building services.

The brand new booster set product line - Hydro Multi-B is designed to simplify the Pressure boosting and best in class in terms of dedicated pump control. Hydro Multi –B is easy to operate as it is highly user friendly. They also meet the safety factor and it’s fast to install. Hydro Multi – B is easy for any installer as it is ready set pump with a remote start and stop.

The booster pumps support 2 main applications �irstly, keeping constant pressure in applications with varying �low needs such as commercial and domestic buildings.

Secondly, there is a dedicated tank �illing solution with special cascade ramp-up that protects the piping.

This new Hydro Multi-B which has been developed by conducting intensive discussions and survey with Building services market of India in the last 2 years. It was a main target for the Hydro Multi – B project to deliver a product- line that will be competitive, meeting the optimum demands of Indian customers. The Hydro Multi-B line intends to lead

a competitive range of Booster products, incorporating ‘highef�icient’ Horizontal stainless steel CM/CME range of pumps. The system has the discharge capacity, which is extended up to 40m3/hr and the head ranges up to 65 meter. In order to meet the needs of competitive market, different variants have been created such as All 306 stainless, galvanized steel, Multi-B/S version motors.

GRUNDFOS INDIA :

Grundfos Pumps India Pvt. Ltd., a wholly owned subsidiary of Grundfos holdings was established on March 13, 1998. Grundfos India is responsible for sales of Grundfos products in India, Bangladesh, Bhutan and Maldives.

Currently, Grundfos India has manpower of over 200 and operates with about 150 Distributors and Dealers with 13 of�ices across India.

Grundfos India provides pumps and pumping solutions for various applications – Heating and hot water service systems, cooling and air-conditioning systems, Industrial applications, Pressure boosting and liquid transfer, Groundwater supply, Domestic water supply, Sewage and wastewater, Dosing, Chlorination systems, Disinfection systems and pumps running on renewable energy.

For more information, Web: www.grundfos.in

www.engrreview.com

Functional and efficient High-performance non-cylindrical grinding with Lean Selection cam s Economical and flexible machine design for the efficient manufacture of camshafts s Reliable performance and attractive cost-benefit ratio s High material removal and high machine availability

Erwin Junker Maschinenfabrik GmbH India Branch Office 205, 2nd Floor Jewel Tower, Lane 5, Koregaon Park, Pune 411 001, India Phone: 020 261 538 96 Fax: 020 261 538 96 E-Mail: info@junker.in www.junker.in

BUSINESS NEWS

TaeguTec expands its 14 cutting edge insert family

T

aeguTec has expanded the Chase2Hepta family series of cutters with new righthanded, neutral and wiper inserts which will cover a wide range of applications and considerably save on cutting loads.

Because of its 14 true cutting edges and double-sided 45 degree entry angle, the Chase2Hepta is an economical solution for a competitive world.

The dual usage inserts can be used on both cutter types; a screw type cutter for steel machining and a wedge type cutter for cast iron machining at high feed rates. The new line of inserts’ ef�icient and smooth machining is due to its optimized cutting edges that lower cutting loads during machining.

The sharp –ML geometries of the new right-handed XNMU 0906 ANTR-ML insert with a full length helical cutting edge is perfect for milling steel under unstable

44

| March 2013 | ENGINEERING REVIEW

machining conditions such as weak �ixtures and clamping, long tool overhang and work pieces with weak cross-sections.

Moreover, this right-handed –ML geometry insert reduced cutting loads by as much as 9 percent compared to the –M geometry while machining alloy steel on a 25 kilowatt, BT50 spindle machine.

While machining a hightempered alloy steel manifold, the XNHU 0906 ANTR-ML with the versatile TT9080 coating grade increased tool life from 12 to 15 pieces while machining at a cutting speed of 144 meters per minute, a table feed of 360 millimeters per minute and depth of cut of 0.5 millimeters.

The case study noted that this insert was ideal for smooth machining and offered a small burr size.

The –ML geometry on the newly introduced Chase2Hepta neutral insert, the XNHU 0906 ANTN-ML, is dedicated to cast iron machining in

unstable machining conditions. Its sharp and tight chipformer showed up to 11 percent reduction in cutting loads while machining ductile cast iron as compared to the –MM geometry inserts.

This neutral insert, with its TT6080 grade, helped decrease burr size and more than doubled its tool life while machining a cast iron bracket at 157 meters per minute with a 0.06 millimeter per tooth feed rate and a depth of cut at 0.5 millimeters.

For those looking for superior surface �inishing in milling applications, TaeguTec also introduced the XNHU 0906 ANTN-W wiper insert which has two righthanded and two left-handed cutting edges.

As for the current geometries, the XNHU 0906 ANTN-MM handles cast iron and general milling, the XNMU 0906 ANTR-M is more suitable for steel and general milling and the XNHU 0906 ANTN-CE, with its ceramic grade, is perfect for high speed machining of cast iron roughing.

By expanding the Chase2Hepta family of cutters, TaeguTec offers a greater amount of versatility for machining different types of materials while its 14 cutting edges lowers machining cost, extends tool life and increases productivity.

For more information E-mail: yoav@taegutec.co.kr

www.engrreview.com

BUSINESS NEWS

Techno Electric’s JV inaugurates its 400/220/132 KV power transmission system in Haryana

J

hajjar KT Transco Pvt Ltd (JKTPL), a Special Purpose Vehicle with 51:49 Joint Venture between Kalpataru Power Transmission Ltd and Techno Electric and Engineering Company Ltd, inaugurated its power transmission substation at Jhajjar in Haryana.

The substation was inaugurated by Mr Deepender Singh Hooda Member of Parliament, Rohtak,.

JKTPL was awarded the project to build a 400 KV intra-state Power transmission system by Haryana Vidyut Prasaran Nigam Limited (HVPNL) in May 2010. The 400 KV Transmission network comprises of Double Circuit Quad Moose Line extending from Jharli to Kabulpur, Rohtak (35 KM) and Kabulpur to Dipalpur, Sonepat (64 KM) with 2 No. Sub-Stations of 400/220/132 KV of 24 Bays each at Rohtak and Sonepat. The Transmission Network is designed to facilitate evacuation of 2,400 MW of power and is in operation since March 2012. The project of this magnitude and complexity was completed in a record time of less than 15 months of �inancial closure, which is a record not only in the state of Haryana but also in the country.

The project is a Public-Private Partnership project with the Haryana Government initiative and the �irst ever transmission project to get Viability Gap Funding (VGF) support

46

| March 2013 | ENGINEERING REVIEW

from the Central Government. A VGF scheme, extended by the Government of India, is to aid PPP projects in infrastructure space to make them commercially viable. The state-ofthe-art project is the �irst ever project developed in the country that has been constructed on a green concept.

The Rs 444 crore project has been �inanced through a mix of debt and equity. Debt at Rs 276 crore and the combined equity of Rs 76 crore was put in by both joint venture partners. The grant of Rs 92 crore has been extended by the Central Government. The project will ensure a sustainable income �low of Rs 4.5 crore to the company as a unitary charge payable per month.

Speaking on the occasion, Mr. Deepender Singh Hooda, Member of Parliament, Rohtak, said, “Haryana has achieved a new milestone in transmission infrastructure creation with the execution of Jhajjar Power Transmission Project under Public Private Partnership (PPP) mode. This is the �irst ambitious project of the country set up under the PPP Mode.”

Commenting on the development, Mr. PP Gupta, Managing Director, Techno Electric and Engineering Co Ltd, said, “HVPNL is the �irst State Utility to promote this kind of a PPP model in power transmission. The project is a milestone achievement that marks our association with the State of Haryana. It is because of the invariable support extended by HVPNL that the project has come up.

We remain committed to the Govern-

ment and to the people of Haryana and look forward for further opportunities to work with them.”

The occasion was graced by eminent representatives of the Haryana Government including Mrs Jyoti Arora, Joint Secretary, Ministry of Power, Govt. of India and Mr Anurag Agarwal, Managing Director, Haryana Vidyut Prasaran Nigam,.

About Techno Electric and Engineering Co. Ltd:

Techno Electric and Engineering Company Limited (TEECL), headquartered in Kolkata, is a leading EPC company in the power sector. TEECL provides engineering, procurement and construction services to all the three segments of power sector namely generation, transmission and distribution. It is involved in commissioning in one capacity or other over 50% of India’s thermal power generating capacity and setting up major portion of the National Grid.

With over three decades of rich experience in the power sector, TEECL has been the preferred vendor for all PSUs. BHEL awarded TEECL as the best electrical vendor for the year 2010. TEECL has seen vertical growth into Power Generation (2009) and Transmission Network (2010). TEECL along with its subsidiary Simran owns 207.35 MW of wind energy assets in Tamil Nadu & Karnataka and plans to expand capacity to 1,250 MW by 2020.

For more information, E-mail: editor@engrreview.com

www.engrreview.com

BUSINESS NEWS

Govt wants metering to cover rural areas India’s total power requirement to increase upto 900 to 1,100 Giga Watt by 2030

M

r. B.K. Chaturvedi, Member(Energy), Planning Commission, urged power distribution utilities to work towards expanding electricity metering in rural areas of the country. “It is important for metering to do well in the country as the entire value chain of the power sector depends on realisation of dues from consumers. There is a need for expansion of metering in the rural areas. Even relatively developed States like Andhra Pradesh don’t have metering in rural areas”said Mr B.K. Chaturvedi.

Mr. Chaturvedi was addressing Metering India 2013, the 5th International Seminar organized today by the Indian Electrical & Electronics Manufacturers’ Association (IEEMA), the apex association of electrical equipment manufacturers in India.

He further added, “In absence of universal metering, all power theft, system inef�iciencies, etc. are debited to rural consumers. Recently we had a programme with World Bank where they suggested us various measures and strategies to expand the reach of meters in the rural areas.

According to NSSO data 2009, access of power in rural areas was only 65% and 75% nationwide. But according to the Census in 2011, power access in rural areas was even lesser about 55% only. In this programme, World Bank also stressed on the need of meters in the rural India to develop the industry with a greater pace.”

Mr.Chaturvedi emphasised on the various concerns which power industry is facing - one of the major

48

| March 2013 | ENGINEERING REVIEW

being losses in the system, and suggested time of day (TOD), smart and prepaid metering to overcome losses, increase the ef�iciency and facilitate better demand side management by consumers.

“We have kept the target of 88.5 GigaWatt for power sector in the 12th Five year plan. For achieving this, an investment of 12.5 lakh crore is required in power generation, transmission & distribution.Smart Metering will surely help the Power sector, while there is a need to start prepaid metering which will help in avoiding electricity theft.”

“By 2030 the per capita income in India is expected to increase up to $6,000 to 8,000 per annum from current $1,400-1,500 per annum.

This will automatically result in increase in demand for power and, therefore, electrical equipment. By 2030 the total power generation requirement in India is expected to grow to 900 to 1,100 Giga Watt” said Mr.Chaturvedi.

Mr. K KAgarwal, Member (Grid Operations & Distribution), Central Electric Authority, in his keynote address stressed on the need of funds for strengthening and expanding the power distribution network in the country. He said meters are the most important equipment in the value chain as it has tremendous capacity to cure the problems of the power sector like indiscipline, commercial and technical losses, inef�icient demand management. He also cited various schemes started by government to help industry to face Continue on page no.50

www.engrreview.com

BUSINESS NEWS

Continued from page no.48

50

| March 2013 | ENGINEERING REVIEW

crucial challenges. He emphasized the need of smart meters to make the Indian metering more ef�icient.

Various countries are moving towards smart grids. 14 Pilot Projects have been planned across the country in which 50% funding will be made by Government of India and the rest 50% by state utilities.

Mr. Sunil Singhvi, Chairman, IEEMA Meter Division spoke about the role of metering in the power sector. “Metering plays an important role to boost the power sector. We have several success stories which we can be proud of. Success story of West Bengal is one of them” said Mr. Singhvi.

Mr. Vishnu Agarwal, VicePresident, IEEMAsaid, “The industry has geared up to meet the likely demand from the 12th Five year plan and even beyond.

We have several success stories of Indian manufacturers earning name not only in India, but overseas as well”. “Indian calibration and testing infrastructure for electrical equipment is not recognized widely across the world and this hampers Indian manufacturers in capturing the global market in a larger way” said Mr. Vishnu Agarwal.

Metering India 2013, powered

by IEEMA Meter Division, is the most prestigious event since its inception in 2004. It is known for its uniqueness and coverage of relevant and broad based topics which addresses expectations of all the stakeholders re�lecting a deeper understanding and knowledge about their requirements.

The theme “Metering India 2013…a journey towards Smart Future” has been selected to provide deeper insights into the topics which

are of utmost importance during the current scenario as well as the future into which the Indian Power sector is poised to take another quantum technological leap.

About IEEMA & ELECRAMA

IEEMA is a 65 year old Industry Association representing the Indian electrical, industrial electronics and allied equipment industry.

IEEMA has over 750 Members with a combined annual turnover over US$25 billion. IEEMA is consulted for policy formulation as the industrygovernment interface, and evolves product standards alongside India’s standards setting body the BIS. IEEMA publishes statistics pertaining to trade and growth, export promotion, raw material price indices etc.

IEEMA facilitates industry – user interactions through international technical conferences, roundtables and training/tutorials sessions, and the monthly publication IEEMA Journal.

ELECRAMA is IEEMA’s �lagship event, and today is the largest tradeshows in the world focused on power transmission &distribution equipment, solutions and services.

ELECRAMA provides an ideal partnership venue for domestic and international to meet, discuss, understand and explore the massive opportunity that India has to offer as a market.

For more information Web: www.ieema.org. www.elecrama.com

www.engrreview.com

BUSINESS NEWS

Konecranes presents the world’s first hybrid reach stacker

K

onecranes is proud to announce the introduction of the world’s �irst hybrid reach stacker - the SMV 4531 TB5 HLT for container handling, with a lifting capacity of 45 tons.

It features a hybrid diesel/electric driveline, electri�ied hydraulic lifting system, and a super capacitor based energy storage. This innovative lift truck will cut fuel consumption and emissions with at least 30% while offering improved performance, acceleration and response to driver’s commands.

“Konecranes is a pioneer and leader in lifting technology and service. Our new hybrid reach stacker is an exciting step forward for our industry and further proofs that Konecranes is committed to offering its customers eco-ef�icient products and services,” says Lars Fredin, VicePresident and Head of Business Unit Lift Trucks, Konecranes.

Significantly reduced diesel fuel consumption

The new Konecranes hybrid reach stacker will offer customers substantial cost and environmental bene�its. Estimated fuel consumption at normal handling of fully loaded containers will be at least 30% lower

52

| March 2013 | ENGINEERING REVIEW

than for equivalent diesel powered reach stackers. This is achieved by electrifying all �lows of energy across the driveline, the hydraulic lifting system and the energy storage system.

“Propulsion and lifting are powered by dedicated electric motors that all can operate in regenerative modes.

The energy generated from braking and load lowering is recovered and stored for later re-use. This results in a substantial reduction in diesel fuel consumption and environmental impact. Meanwhile, productivity is increased in terms of quicker response and higher acceleration,” says Anders Nilsson, Technical Director, Konecranes Lift Trucks.

“Potentially, the diesel engine of the hybrid reach stacker could be replaced by another source of electrical energy, as technology and price allow. Such examples may be fuel cells or an energy storage that can be recharged via a connection to the power grid,” Mr. Nilsson continues.

Electrification of the driveline

In a conventional reach stacker, the driveline is a diesel/mechanical system consisting of a diesel engine, torque converter and transmission.

The diesel engine produces the energy for propulsion. The �low of energy is mechanical and a quite complex mechanical gearbox is required.

The energy generated by braking is converted into heat that is dissipated to the ambient and wasted. In the new Konecranes hybrid reach stacker, the driveline is a serial con�igured diesel/electric system consisting of a diesel engine, an electrical generator and an electrical traction motor.

The diesel engine runs at constant RPM for optimum fuel ef�iciency and powers the generator. Propulsion is

provided by an electric motor that is an integral part of the drive axle.

This motor also generates electrical energy when braking, minimizing the need for mechanical braking and saving energy.

Electrification of the hydraulic lifting system

In a conventional reach stacker, the diesel engine mechanically drives variable displacement piston pumps that provide the hydraulic energy for lifting and steering. The energy that is generated in lowering is dissipated to the ambient and wasted.

In the new Konecranes hybrid reach stacker, the hydraulic pumps are electrically driven and electronically controlled. Dedicated electric motors drive the pumps that provide the hydraulic energy for lifting and steering. The speed of these pumps can be controlled independently of diesel engine speed. More importantly, the return �low from the hydraulic cylinders is not converted into heat, but fed backwards through the pumps which now act as hydraulic motors, thus regenerating electrical energy.

Electrical energy storage

A traditional reach stacker has conventional batteries for starting the engine and powering the electrical systems including lights.

The new Konecranes hybrid reach stacker has a super capacitor system for energy storage that is connected to the truck’s electrics. This system stores electrical energy that has been recovered for later re-use, and boosts the diesel powered electrical generator at times of peak power demand.

Web:www. konecranes.com www.engrreview.com

BUSINESS NEWS

Fluke Calibration 9190A Ultra-Cool Field Metrology well delivers best-in-class stability

F

luke Calibration, a leader in precision calibration instrumentation and software, introduces the 9190A UltraCool Field Metrology Well, a small, lightweight, and accurate dry-block calibrator with best-in-class stability.

The 9190A is ideal for pharmaceutical, biomedical and food processing applications that demand strict quality control and regulatory process compliance, including onlocation validation and calibration of RTDs, thermocouples, thermometers, and other temperature sensors.

The 9190A conforms to EURAMET cg-13 guidelines for best measurement practices for temperature dry-block calibrators.

This ensures that the 9190A speci�ications for accuracy, stability, axial (vertical) uniformity, radial (well-to-well) uniformity, loading, and hysteresis have been thoroughly and carefully de�ined and tested.

It has a wide temperature range (-95 to 140 degrees Celsius) to cover the coldest and

54

| March 2013 | ENGINEERING REVIEW

warmest temperatures required in pharmaceutical, biomedical and food processing applications, operating at ultra-cold temperatures not typically available with a calibration bath. The 9190A uses no bath �luids, keeping clean rooms clean, making it easier to transport, and delivering faster heating/cooling rates. It offers bestin-class temperature stability (plusor-minus 0.015 degrees Celsius) for consistent, accurate results. The 9190A with “process” option features 4-20 mA connectors, a reference

thermometer input, 4-wire PRT/ RTD input with an accuracy of plusor-minus 0.02 degrees Celsius, and a reference sensor control to minimize the effects of the axial gradient when a reference PRT is aligned with short sensors.

For more information about the Fluke Calibration 9190A Ultra-Cool Field Metrology Well, visit: www. �lukecal.com/9190A. To purchase, contact your Fluke Calibration sales representative or callus at 08025251859.

About Fluke Calibration

Fluke Calibration is a leader in precision calibration instrumentation and software for electrical, temperature, pressure, �low, and RF measurements.

Calibration products from Fluke Calibration are found in calibration facilities around the world, including National Metrology Institutes, that demand the highest levels of performance and reliability, backed by state of the art metrology and uncompromising support. They are relied on by quality engineers, calibration technicians, and metrologists to instill con�idence in the measurements that are critical to their organizations for quality, safety, reliability, and cost.

Fluke and Fluke Calibration are trademarks of Fluke Corporation.

The names of actual companies and products mentioned herein may be the trademarks of their respective owners.

Web: www.konecranes.com

www.engrreview.com

BUSINESS NEWS

Red Lion Controls boosts executive team to support growth Jesse Benefiel Promoted to Vice President of Product Management and Daniel Faia Joins as Vice President of Global Sales

R

ed Lion Controls, the global experts in communication, monitoring and control for industrial automation and networking, announced the promotion of Jesse Bene�iel to vice president of product management and the appointment of Daniel Faia to the position of vice president of global sales. In these roles, Jesse and Dan will be pivotal to bringing Red Lion’s rapidlyexpanding product portfolio to customers and partners worldwide.

“Jesse and Dan bring a tremendous amount of industry knowledge and enthusiasm to our executive team, and the importance they both place on establishing long-standing customer relationships is something we strongly value,” said Mike Granby, president of Red Lion Controls. “As Red Lion continues expanding our product portfolio as part of our ‘bettertogether’ integration efforts, we are con�ident that they both have the necessary leadership skills and determination to drive sales worldwide.”

Jesse was promoted to vice president of product management from his role as product manager, where he oversaw the successful launch of products that include the award-winning ProducTVity Station, Crimson and Data Station Plus. Over the last 20 years, Jesse has developed extensive industrial automation knowledge through various customer-facing support, sales and product management roles at Red Lion. He initially joined the organization as a member of the technical support team after receiving an associate degree in electronics from York Technical Institute.

With more than 20 years of experience in the test, measurement and semiconductor industries, Dan has developed sales and service organizations in multiple countries across North America, Europe and Asia. Most recently, Dan served as global vice president of sales and support for Keithley Instruments (acquired by Danaher), where he signi�icantly grew sales all three years while also improving sales ef�iciency and increasing operating pro�it. Previously, Dan worked at Eagle Test Systems as vice president of North American sales before becoming

56

| March 2013 | ENGINEERING REVIEW

Daniel Faia, Vice President of global sales, Red Lion Controls

Jesse Benefiel, Vice President of product management, Red Lion Controls

global vice president of sales and marketing. Dan received his Bachelor of Science degree in Computer Engineering from Wentworth Institute of Technology in Boston, Ma.

About Red Lion Controls

As the global experts in communication, monitoring and control for industrial automation and networking, Red Lion has been delivering innovative solutions for over forty years. Our award-winning technology enables companies worldwide to gain real-time data visibility that drives productivity. Product brands include Red Lion, N-Tron and Sixnet. With headquarters in York, Pennsylvania, the company has of�ices across the Americas, Asia-Paci�ic and Europe.

For more information Web: www.redlion.net

www.engrreview.com

BUSINESS NEWS

Welspun Energy Limited commissions India’s largest 50 MW (AC) Solar PV Project in Rajasthan IPP develops project ahead of schedule and below budgeted cost. Solar project to power 25 million homes by generating 90 Mn kWh electricity 83,220 million tonnes of carbon emissions will be mitigated every year Part 15 MW of 50 MW generating high DC PLF% of 22.6%

Mr. Vineet Mittal, Co-founder & MD, Welspun Energy Ltd

I

ndia’s leading solar developer Welspun Energy Limited (WEL), has commissioned its utility-scale solar project in an astounding �ive months; well ahead of schedule, creating a new benchmark for the industry. WEL had commissioned part 15 MW capacity earlier this year, and the balance 35 MW capacity additions have been achieved recently; thereby meeting its commitment of generating clean energy for fueling Rajasthan’s growth.

Within three days of commissioning, the 15 MW capacity is generating a high DC PLF % 0f 22.6% in the stabilization period.

“Welspun Energy is committed to supplying clean energy to power India’s growth. This 50 MW solar project is an achievement for us. This success wouldn’t have been possible without the support of the Ministry of New & Renewable Energy and the Government of Rajasthan.” said

58

| March 2013 | ENGINEERING REVIEW

Mr. Vineet Mittal, Co-Founder & Managing Director Welspun Energy Ltd. This is the largest solar project to be developed by Welspun Energy till date and is also the largest PV power plant in India. The entire 50 MW solar project, located near Phalodi, Jodhpur District was developed in three phases of 15, 15 and 20 MW. The PV project will generate total electricity of 90 Mn kWh annually and supply clean energy to power 25 million families . With the commissioning of this project, an estimated 83,220 million tonnes of carbon dioxide emissions will be mitigated each year.

“Completion of this project before schedule and at a lower than budgeted cost, demonstrates Welspun Energy’s expertise in solar project development. Best in class engineering practices and project management excellence contributes towards our success. With this 50

MW solar project completion, we have set new standards of project execution, creating new benchmark for the industry.” said Mr. Vineet Mittal, Co-Founder & Managing Director Welspun Energy Ltd. WEL had won this 50 MW solar project in a competitive bid under Batch-2, Phase-1 of the Jawaharlal Nehru National Solar Mission. WEL was the only company to have been awarded a maximum capacity of 50 MW under this scheme, making this the largest project in India. With its superior expertise in engineering, strategic planning and project execution skills the company has become the largest solar power developer in India with over 300 MW solar and wind projects on the ground.

About Welspun Energy Ltd.: (www.welspunenergy.com)

Welspun Energy Ltd. (WEL) is part of the $3.5 billion Welspun Group. WEL has identi�ied a portfolio of 1.7 GW of renewable energy projects across the wind and solar businesses. Currently, 111 MW of solar projects are operational and over 200 MW of solar and wind projects are under construction. By integrating systems & processes and engineering excellence, WEL has achieved cost leadership in renewable energy space. The organization holds the distinction of winning India’s largest solar project of 130 MW. Web: www.welspunenergy.com www.engrreview.com

BUSINESS NEWS

Zoomlion - ElectroMech JV launches first two unique India specific products for Construction & Real Estate sector New ‘Made for India’ TC 5013 – 5 and TC 5013 – 5G tower crane models launched

T

he joint venture between Zoomlion, the 6th largest global construction equipment manufacturer & world leader in tower cranes and ElectroMech, India’s largest industrial crane manufacturer by volume & customized material handling solutions provider launched two distinct ‘Made for India’ models TC 5013 – 5 and TC 5013 – 5G at bC India.

These two new products have been launched speci�ically to cater to the Indian construction and real estate sector.

These models have been developed after consultation with several developers & contractors and take into account Zoomlion’s experience in the Indian market.

An example of the ‘made for India’ design is that the TC 5013-5G, having a SWL of 5t and a tip load of 1.3t at 50m, the inner climbing model has a mast section which has been designed keeping in mind typical Indian lift shafts. This model can be accommodated in a lift shaft measuring 1.9m X 2.1 m or a �loor cut out of 1.38 m x 1.5 m. Amongst the host of features that make these cranes easy to use on sites is a quick change device which requires just a pin to be removed for rapid switching between wire rope falls.

Safety is also addressed through various features such as a Self-

60

| March 2013 | ENGINEERING REVIEW

climbing mechanism with anti-drop device which ensures safety during jacking while erecting the crane and wire rope & axle breakage protection on the trolley for safe operations.

Commenting on the launch of the new ‘Made for India’ models, Tushar Mehendale, Managing Director, ElectroMech said, “The real estate sector in India itself has seen a paradigm shift over the past decade with modern techniques of construction becoming more common across the sector. Not only metros, but tier II cities are witnessing previously unseen levels of development and the skylines of cities like Mumbai and Delhi are rapidly changing with skyscrapers becoming the norm.

With these changes comes the demand for quicker time to market for projects, which is pushing the demand for related equipment such as tower cranes. We are happy to have business partner like Zoomlion who is renowned for its excellent quality tower cranes all across the world.”

“Our prime objective of this joint venture is to provide international quality products to Indian customers and customer satisfaction will be our prime focus”, he further added. While a few years ago tower cranes were only considered to be a must for skyscraper construction, in today’s extremely competitive real estate market, developers and contractors are realizing the economic and ef�iciency related bene�its of mechanization in their projects. This is causing a shift towards the use of tower cranes for all types of projects,

Mr. Tushar Mehendale, MD, ElectroMech with Ms. Huang Qun, General Manager, Zoomlion at the launch driving up demand. The real estate construction sector alone accounts for approximately 70% of the total demand for tower cranes in India.

Last year, India’s tower crane industry saw total revenue of USD 93 million and industry insiders expect the sector to maintain an annual growth rate of more than 20% in the next decade. ElectroMech estimates the market size for tower cranes to be approximately 600 units per year, of which 400 units are required by the real estate sector alone. This joint venture has been formulated to satiate the rising demand by the Indian infrastructure and construction sector in India over the coming years. The Zoomlion ElectroMech Joint Venture company will manufacture, sell and service a vast range of Zoomlion’s tower cranes in India.

For more information, visit www.emech.in

www.engrreview.com

BUSINESS NEWS

Advantech Announces Extended Support for Windows Embedded 8 Windows Embedded 8 is Now Running on 150+ Advantech Embedded Solutions

A

dvantech, a leading embedded platform and services provider, has announced their continued support for Windows Embedded 8, which was of�icially announced by Microsoft.

The Windows Embedded 8 platform is now running on over 150 Advantech embedded solutions, delivering the ultimate user-friendly solution in the embedded market.

Windows Embedded 8 gives power to differentiated devices with advanced technologies that deliver better user experiences—all on a solid platform to ef�iciently bring devices to market.

150+ Advantech Embedded Solutions Now Supports Windows Embedded 8

As a long-term Windows Embedded Gold Partner, Advantech offers a complete product lineup which fully supports Windows Embedded 8, featuring Computer On Modules, Single Board Computers, Industrial Motherboards, Fanless Embedded Box PCs and so on.

The application of the Windows Embedded operating system on Advantech platforms offers the most effective support to the embedded computing community for edge devices speci�ically designed for intelligent systems.

62

| March 2013 | ENGINEERING REVIEW

Core Proposition of Windows Embedded 8 Windows Embedded 8 is Microsoft’s family of device operating systems that extends the power and �lexibility of the Windows 8 platform across intelligent systems, and includes Windows Embedded 8 Pro, Windows Embedded Standard 8 and Windows Embedded 8 Industry – enabling embedded partners to deliver compelling devices that meet and exceed their customers’ needs.

The core proposition for Windows Embedded 8 includes: ● Manageability - All the device management functionality from Windows 8 is available in Windows Embedded 8. ● Connection to Data and IT Systems with Uncompromised Security – Windows Embedded 8 connects data across a diverse set of technologies, providing compatibility across your existing systems, and enabling customization through a worldwide network of partners, to increase ease of use and drive ef�iciency. ● Compelling User Experience for Employees – Windows Embedded 8 platforms provide for smooth, responsive, immersive experiences for better usability and ef�iciency by workers. ● Application Platform – Support for more powerful line of business www.engrreview.com

BUSINESS NEWS

applications.

The Windows Embedded 8 Family ● Windows Embedded 8 Standard – is a modular, componentized version of Windows 8 that gives enterprises and partners the freedom to choose which parts of the Windows 8 OS they need for their unique requirements. It also provides added capabilities and enhancements for edge devices, including lockdown capabilities to block certain gestures and deliver a more secure and differentiated user experience. ● Windows Embedded 8 Pro – brings the full power of Windows to edge devices. With Windows 8 Pro you can utilize a standardsready platform to develop and deploy your system quickly and easily.

● Windows Embedded 8 Industry – provides a standard device con�iguration to support to industry speci�ic scenarios such as POS, digital signage and medical devices. Windows Embedded 8 Industry delivers the power of Windows 8 technologies retail, manufacturing and medical scenarios requiring �ixed experiences with enhanced lockdown, branding and the other bene�its of Windows Embedded 8.

Windows Embedded 8 – Ideal for Building Intelligent Systems in Embedded Market

Microsoft maintains Windows Embedded products after release with ongoing software updates.

These include product changes and enhancements (QFEs and Hot�ixes) to provide new improvements to

complement development, as well as security updates help keep Windows Embedded devices current against the latest malware and other threats.

Windows Embedded 8 is a great choice to deliver devices that are part of intelligent systems in vertical industry markets including: ● Retail ● Manufacturing ● Healthcare ● Financial Services From a device perspective, Windows Embedded 8 can power a wide range of devices including: ● Kiosks ● POS Systems ● Thin Clients ● Digital Signs ● ATMs

Advantech Supports Windows Embedded 8 in the Following H/W Platforms:

Computer On Modules SOM-4461 A2

SOM-5790

SOM-7562 B1

SOM-4463 A1

SOM-5890

*SOM-7565

SOM-4463 B1

SOM-5892

SOM-6761

SOM-6763 B1

*SOM-6765

PCM-3362

PCM-3363

PCM-9362

PCM-9363

MIO-2260

*MIO-2261

MIO-5290

MIO-5270

*MIO-5250

AIMB-273

AIMB-272

*AIMB-214

PC/104 CPU Modules 3.5” Single Board Computers MI/O-Ultra SBCs (Pico-ITX) MI/O-CompactSBCs (3.5” SBCs) Industrial Mini-ITX Motherboards AIMB-213

AIMB-280

64

| March 2013 | ENGINEERING REVIEW

AIMB-210

AIMB-258

SOM-5788

SOM-7562 A1

SOM-6763 A1

*PCM-9389

AIMB-212

*AIMB-256

AIMB-267

AIMB-270

AIMB-222

www.engrreview.com

ENGINEERING REVIEW |

65

| March 2013

BUSINESS NEWS

AIMB-223

Industrial MicroATX Motherboards AIMB-501

*AIMB-562

AIMB-566

AIMB-582

*AIMB-562-KIOSK

*AIMB-564

AIMB-567

AIMB-580

AIMB-581

*PCA-6012

PCA-6011

PCE-5126

Industrial ATX Motherboards *PCA-6782

PCE-5127

AIMB-767

AIMB-781

AIMB-769

AIMB-780

ASMB-820

AIMB-701

*PCI-7031

ARK-DS306Q

ARK-DS303Q

ARK-DS762GQ

PPC-L128T-R81

PPC-L157T-R81

*PPC-125T

AIMB-782

ASMB-310IR

Embedded Box PCs

ASMB-781

*ARK-2120

Digital Signage Media Players ARK-DS520Q

ARK-DS262GQ

Embedded Systems *PPC-3100

*PPC-157T

PPC-177T

*POC-W181

*POC-S1x7

*POC-227

*POC-227G

*UTC-W101B

*HIT-W181

HIT-W222

*PIT-1703-D525

*UTC-520C

POC-127

*HIT-W121

HIT-W182

*PIT-1503

POC-W211C

*POC-176/196

*HIT-W151B

*HIT-W221

PIT-1703-i7

*Availability of device drivers for Windows 8 subject to original chip manufacturers.

● HMIs ● Ultrasound Machines

About Embedded Core Service : Advantech Embedded Core Services offers design-in oriented services.

These streamlined solutions broadly integrate embedded boards, peripheral modules and software.

This dedicated focus on Embedded Design-in services ful�ills electronic engineering demands at their designin phase, and brings bene�its that shorten the design and integration cycle, minimizing uncertainty and

66

*POC-W211

| March 2013 | ENGINEERING REVIEW

risk.

About Advantech : Founded in 1983, Advantech is a leader in providing trusted, innovative products, services, and solutions. Advantech offers comprehensive system integration, hardware, software, customer-centric design services, embedded systems, automation products, and global logistics support. We cooperate closely with our partners to help provide complete solutions for a wide array of applications across a diverse

range of industries. Our mission is to enable an intelligent planet with Automation and Embedded Computing products and solutions that empower the development of smarter working and living. With Advantech, there is no limit to the applications and innovations our products make possible.

For more information www.advantech.com

www.engrreview.com

IN FOCUS

The Motwane Manufacturing : The leaders of time Q. The Motwane has gained credible market share in measurement technology industry, how did company managed this significant growth?

Mr. Prashant Das The Motwane Manufacturing Company Pvt. Ltd.

www.engrreview.com

From the time of inception of our company our prime focus remains on our own product development and enhancing the ability to understand exact customer need.

The challenge to develop products for global market was taken 5 years back. The result was quite encouraging , with several new technology platform were delivered by the RnD team , which had given us the �lexibility to introduce new products as per customer need in very short span of time .

Over the years we have built strong human resources and the skills that are considered best in our domain. It has helped us understanding the exact customer need and built up our credibility as a technology solution provider for TnM requirement.

Customers perceived our products as rugged, accurate and safe. The Motwane philosophy of producing long lasting Rugged, accurate products has been carried over for many years and still continues with all our new products.

Our foray in to Electrical High Voltage Testing has taken us in to the big league with many global standard products from our own RnD. To enhance our ability to service our customers need, we have formed an alliance with Haefely –AG of Switzerland a 100 years old research company, pioneer in Ultra High Voltage testing instruments,

to provide all the Ultra High Voltage testing products to our customers in India. With this alliance We are the only company in the country having complete electrical testing solution from Low voltage to Ultra high Voltage.

Q. Can you brief us about Motwane’s global network & activities?

In late 70’s Motwane entered in to global scene with Low resistance OHM meters , which was appreciated by Top global manufacturing companies for their �inal QA inspection.

The reliability and accuracy of our instruments had own us many big customers across the globe in all continent.

Being the leader in the domestic market has encouraged us to look for other resurging markets and hence we have established our network in different continents from Middle East, Africa, Europe and Latin America apart from Asian countries.

We have strong distribution network through which we distribute our products in different countries.

The after sales supports are provided by our business partners locally in their respective countries.

Training, promotional activities, participation in international exhibitions and seminars are the major activities that are carried out ever year as hygiene activities.

Q. How about The Motwane’s initiatives in testing & measurement technology space? Which are your focus areas?

ENGINEERING REVIEW | March 2013 |

67

IN FOCUS

We are known as a original TnM product developing company with strong knowledge in testing and measurement in electrical domain.

Preventive maintenance, Q A are our key areas where Motwane brand is known for many years.

On business side - Energy management, Safety , Effective Preventive Maintenance are some of our focus areas at present .

On technology side - web based solution is the next key area we are focusing on .

On measurement side , we remain focused on our core strength in Insulation and Low resistance measurement . Focus on High Voltage measurement areas are the next thing that we are concentrating on for now .

Q. What are the market opportunities for The Motwane products in India? How do you plan to position these products?

With Indian Engineering Tag on all our products , we have won the con�idence of all Electrical , Instrumentation engineers in India Our philosophy of developing products from customer’s input gives us the upper hand in delivering the exact need , that are coupled with excellent price performance ratio. We would look at enhancing our market share up to 50% in High Voltage segment by 2015 and equally in low voltage handheld ranges . At the same time we want to consolidate and continue with our leadership position in insulation testing by introducing many new products in future.

We cater to the Low voltage segment with our handheld product ranges and high voltage products for the Energy intensive industries

68

| March 2013 | ENGINEERING REVIEW

.Exclusive products for Generation ,Transmission and Distribution companies and product for preventive maintenances are in our product basket .

Q. What is your marketing strategy for Indian market?

We cover the entire nation through our strong direct and indirect sales network to ensure ,we interact with the customer , work with the end users to understand their exact requirement and hence provide them the correct solution . Our partnership with our customers remains the key for us , and we do lots of customer engagement programs to involve them for our new product development .

Quick to the market with our technology is our main focus at present .

Last four years we have introduced 14 new products in the Indian market and we will keep continuing this trend in future.

Q. Can you please elucidate the contribution of R&D in the success of the Motwane products?

As mentioned earlier , ours is a company with strong in-house RnD facility . Product developments is taken thought the process followed by extensive �ield trials and international certi�ication .

Based on the product life cycle the RnD team develops products with newer technology .

The RnD team works on speci�ic projects to deliver products as per the RnD calendar .

We are one of the TnM company that develops different products to cater to different segment in

electrical testing .

Products developed by keeping the exact customer need in mind , which are simple , Rugged , and accurate are highly appreciated by our customer.

Q. Brief us about the quality policy for the business?

Quality is the word starting from RnD till Customer support in our organization .Different measuring parameters to check and evaluate quality matrix is followed with utmost care which helped in developing products with Global standard .

Motwane products are know as most reliable over the years and quality plays the major role in this success .

Q. Can you brief us more about top line product range?

Our top line products are DC insulation Tester - ranges from 1 KV to 10KV with full Diagnostic feature , Low Resistance meter starting from 10mA to 100 A DC current injection , for all kind of low resistance measurement application – are our �lagship products for power sector and our Digital Multimeter ranges dominate the handheld TnM sector .

Q. What do you think are the strengths of Indian measurement technology industry & How it is

www.engrreview.com

IN FOCUS

positioning itself against the global market?

With Huge Capex investment gone in to the Power and Heavy industrial sector , it remains a challenge to maintain the Equipments and keep it healthy for non interrupted working . The maintenance and preventive maintenance is becoming key which has opened up a huge opportunity in the Indian TnM domain .

Also demand supply gap in power , Govt initiative to encourage and inject more capital in the Power sector ,had opened up huge opportunity for the TnM companies.

Opportunity for Testing , Erecting and Maintenance of these power installations are becoming key and opens up big business for TnM players In Global context , India is one of the Emerging market with huge opportunity in Power sector and has attracted huge investment form almost all Global Majors to set up their operations .

Q. Please highlight Global perspective of testing & measurement technology industry and what is the differentiating factor?

Currently the Global Testing and Measuring Equipment market is growing at a CAGR of 24.5 percentage and this would go to 27.5 percentage www.engrreview.com

over the period 2015-2017.

One of the Key factors contributing to this market growth is the increased demand in Power and electronics products .

Electronic Test & Measurement Instruments Demand has traditionally been propped up by growth in telecommunications industry.

As the largest end-use market, telecommunication networks are exceedingly dependent on the functionality of electronic test and measurement instruments, as the minutest distortion of signals can result in failure to communicate.

Establishment of new networks in developing economies and the need to upgrade existing communication infrastructure are the major demand drivers for electronic test and measurement instruments market.

Electrical Test & Measurement Instruments demands are predominantly driven by the Power sectors and its reforms . The energy management systems that includes energy saving by monitoring as well as controlling the energy losses . Also industrialization with more process oriented high energy industries are the key driver for the growth .

Q. What are the key technological trends that are driving measurement technology industry?

The competitive climate in the global market is all set for a dynamic change, as the test and measurement instruments become increasingly technology driven. Advances in communication technologies, such as, asynchronous transfer mode (ATM), synchronous optical network (SONET), Bluetooth, Gigabit Ethernet and 10 Gig E, are expected to present

technological challenges, and create an environment where the winning edge would lie in innovation, and unrelenting international focus on mushrooming Asian markets i.e.

India , China, Korea and Malaysia.

With technological advancement the test and measurement Equipment market has also been witnessing the miniaturization of the test and measurement equipments which are more user friendly where less human interferences are needed.

Q. According to you what is the forecast for the measurement technology industry?

According to Dun & Bradstreet’s Industry report – the Electrical Test and Measuring Instrument market to reach $11.6 Billion by 2018 .Sales in US are projected to reach $3.3 billion and the sales in Asia are projected to touch $3.9 Billion by 2018.

Volt/Am/Watt Meters Market, the largest and fastest growing segment, is projected to account for 13.0 million units by 2018 alone would contributes $2.2 Billion revenue .

Q. According to you what are the factors affecting to your business?

With Industrial slow down , users are looking for Low cost, low quality instruments , and compromising the safety fro both the user and Test object. Currently dominated by Chinese players with unorganized distribution is becoming a major challenge for our business .

Also the high cost of production could pose a challenge to the growth of this market.

ENGINEERING REVIEW | March 2013 |

69

ENGINEERING REVIEW |

70

| March 2013

ENGINEERING REVIEW |

71

| March 2013

BUDGET FOCUS

“ Budget does not provide desired impetus to domestic electrical industry ” : IEEMA

I Mr. J. G. Kulkarni, President IEEMA

72

| March 2013 | ENGINEERING REVIEW

n response to the FY14 budget announcements, the Indian Electrical & Electronics Manufacturers’ Association (IEEMA) stated that the domestic electrical equipment industry is generally disappointed by the Union Budget proposals announced today as it does not provide the desired impetus essential for growth, sustainability and viability.

The downturn in the domestic demand and increase in imports have played double whammy resulting in negative growth (- 6.14%) over the last 9 months and for the �irst time in last decade. IEEMA was hopeful of some favourable announcements in the budget for countering increasing imports of electrical equipment. It was also expected that service tax exemption would be granted to all projects covered in power generation, transmission and distribution in line with exemption provided to other infrastructure development projects.

Mr. J. G. Kulkarni, President IEEMA, said “We were hoping for some corrective measures to revive the downturn in the domestic electrical equipment industry which is reeling under the twin onslaught of the slowdown in the country’s power sector, which has depressed domestic demand. Additionally the rapidly escalating imports of electrical equipment. This has resulted into underutilisation of the manufacturing capacity for electrical equipment”.

Given the need to accelerate the Rural Electri�ication Programme, the fall in Central Plan allocation for

Rajiv Gandhi Grameen Vidyutikaran Yojana (RGGVY) from Rs. 4,900 crores (BE 2012-13) to Rs. 4,500 crores (BE 2013-14) is a matter of concern. Further, the revised estimates of Rs. 2,492 crores against the budget estimates for 2012-13 show that funds provided were not fully utilised.

The Restructured Accelerated Power Development and Reforms Programme (RAPDRP), which is primarily focussed on reduction of AT&C losses, has also seen a sharp decline in Central Plan allocation from Rs. 3,114 crores (BE 201213) to Rs. 575 crores (BE 2013-14), with gross under-utilisation of funds allocated last year. Only Rs. 1,500 crores were utilised out of Rs. 3,114 crores provided. The �inancial health of the DISCOMs is a critical success factor for viability of the electrical manufacturing sector. Although a sum of Rs. 1,500 crores has been allocated for debt restructuring of DISCOMs, till date only a handful of States have evinced interest in the debt restructuring plan announced by the Central Government some months back.

Some welcome measures announced in the budget which would certainly provide some relief to this sector include:

● Extension of the sunset date by one more year for the power sector for claiming 100% deduction of pro�its under section 80 IA. Continue on page no.74

www.engrreview.com

BUDGET FOCUS

Continued from page no.72 ● Generation based incentives for wind energy.

● Rs. 50,000 crores provision for tax free infrastructure bonds.

● For the growth of Micro, Small and Medium Enterprises (MSMEs), the announcement related to the continuation of the bene�its for 3 more years despite their growing out of their respective category. ● Impetus to investment in Plant & Machinery above Rs 100 crores through investment allowance of 15% to the manufacturing companies ● Funding and other incentives announced for the ambitious target of skilling 50 million people in the 12th Plan will enhance availability of skilled labour and talent.

While the intent of the budget is to accelerate the GDP growth in the 12th plan, the same will be constrained by an absence of matching impetus to the electrical equipment manufacturing sector in particular and in the value chain of power covering generation, transmission and distribution.

About IEEMA

IEEMA is a 65 year old apex industry association representing the Indian electrical, industrial electronics and allied equipment industry. IEEMA has over 750 Members with a combined annual turnover of over USD 25billion. IEEMA is consulted for policy formulation as the industry-government interface, and evolves product standards alongside India’s standards setting body the BIS. IEEMA publishes statistics pertaining to trade and growth, export promotion, raw material price indices etc.

IEEMA facilitates industry user interactions through international technical conferences, roundtables and training/tutorials sessions, and the monthly publication IEEMA Journal. It also organizes ELECRAMA, the largest transmission and distribution equipment and services exhibition in the world.

For more information Web: www.ieema.org

74

| March 2013 | ENGINEERING REVIEW

“ We welcome all Government initiatives to foster a business environment that enables international companies to expand in India”

O

verall, the Finance Minister has delivered a realistic Union Budget 2013 that is focused on economic growth and development. It is an encouraging start to this 12th Plan period. Mr Chidambaram has outlined a series of important steps to boost infrastructure development and encourage private sector investment in partnership with Government.

These are all welcome developments. The Government’s focus on new ports, urban housing, linking industrial corridors and the Finance Minister’s commitment to create a PPP policy framework for the coal sector are all positive steps designed to boost the economy. In addition, the new regulatory authority for the road sector should help speed up the Mr Srini Kris, Managing implementation of projects.

Director, South Asia Operations, URS, The Government’s commitment to evolving a scheme to encourage cities and municipalities to take up waste-to-energy projects in PPP mode is another important step in encouraging sustainable economic growth.

We welcome all Government initiatives to foster a business environment that enables international companies to expand in India. Through bringing the reputation, standards and bene�its of an international company to the Indian market, we at URS hope to make a positive contribution to the country, both as an employer and through our work as an integrated services provider.”

URS Corporation is a leading provider of engineering, construction and technical services for public agencies and private sector companies around the world. Headquartered in San Francisco, URS Corporation has more than 54,000 employees in a network of of�ices in nearly 50 countries.

URS’ origins in India can be traced back more than half a century to the 1960s when, through a legacy company, it was appointed the sole engineer and agent for the Port of Bombay. Since then, URS’ major projects include Dhamra Port in Orissa and internationally acclaimed, awardwinning work on widening the NH-9 highway between Hyderabad and Machilipatnam. www.engrreview.com

SMS igus to 52424 For ...

Free 24 h Express Catalogue Technical Visit Sample Request Any other info...

plastics for longer life®

... Life up

cost down ... the-chain

energy for your motion. from 24 hours.

Despatched in 24 h or today

dry-tech bearing lubrication-free for your motion. from 24 hours.

Lower costs and raise service life by eliminating lubrication and lowering maintenance works, everything delivered from stock immediately - that is the core idea for iglidur ® plain bearings, igubal® spherical bearings, drylin® linear bearings, chainflex® cables, e-chains® and pre-assembled readychain® systems.

/cost down-life up

igus ® (India) Pvt. Ltd. Dodda Nekkundi Industrial Area - 2nd Stage 36/1, Sy. No. 17/3 Mahadevapura, Bangalore -560048, Euro School Road Karnataka, India

info@ igus.in Phone +91-80-39 12 78-00 Fax +91-80-39 12 78-02

BUDGET FOCUS

“ Government has failed to protect interest of local IT Manufacturing” : MAIT I]Z WjY\Zi [V^ah id VYYgZhh >ckZgiZY IVm higjXijgZ VcY egdbdiZ adXVa bVcj[VXijg^c\ OZgd Xjhidbh Yjin dc eaVcih VcY bVX]^cZg^Zh [dg hZii^c\ je lV[Zg [VWh jc^ih id ]Zae Zc]VcXZ i]Z :H9B ^cYjhign

Budget 2013 – Reaction Points ● The key positive aspect is that the Government aims to strengthen the ESDM industry as it plans to provide appropriate incentives for semiconductors industry with zero customs duty on plants and machineries. ● While the budget provides an allowance of 15% for investments in addition to depreciation to an investment of 100 cr or more – we feel that no one would import machinery unless it bene�its the BOM (Bills of Material) costing. If there is no commercial sense in manufacturing then why would someone invest? ● Also the investments in Health / Education and Skills should bene�it the Industry. ● It is a disappointing in terms of IT manufacturing. On one hand, the government is talking about the National Manufacturing Policy with an objective of raising the share of manufacturing in GDP to 25 per cent within a decade, and creating 10 crore job opportunities and on the other hand it has failed to rectify the anomaly in the tax by not addressing the inverted duty structure. ● The prevalent rates of Countervailing Duty (“CVD”) and Special Additional Duty (“SAD”) for IT equipment result in an increase in the cost of a �inished product that is manufactured in India.

76

| March 2013 | ENGINEERING REVIEW

M

anufacturers’ Association for Information Technology (MAIT), the apex body actively representing ICT Manufacturing, Training, IT, Design, R&D and associated services sector has expressed its disappointment with the Union Budget 2013, saying that it has failed to protect the interest of local IT manufacturing in the country.

Commenting on the Budget 2013, J V Ramamurthy, President, MAIT said, “Though the Government has announced the National Manufacturing Policy that aims to increase the share of manufacturing in GDP to 25% within a decade, the budget has failed to reverse the inverted tax structure which has been impacting the industry for years now, making India a predominantly import dependent country.”

Reacting on the Budget, Mr. Amar Babu, Vice-President, and MAIT said that, “The key positive aspect was that the Government has aimed to enhance the ESDM industry by providing appropriate incentives for semiconductor industry, including zero customs duty on plants and machineries for setting up wafer fabs units in India, but it does fail to correct the inverted tax structure anomaly.”

Further elaborating Mr. Anwar Shirpurwala, Executive Director; MAIT said that “the prevalent rates of Countervailing Duty (CVD) and Special Additional Duty (SAD) on

inputs for IT equipment result in an increase in the costs of a �inished product manufactured in India.

Thus the industry will continue to be dependent on imports. In India it is good to be a trader than manufacturer.” He further stated that “We welcome the move to give additional depreciation but the inverted duty structure and lack of demand would reduce the incentive for many companies to take advantage of this provision.”

About MAIT

Set up in 1982 for purposes of scienti�ic, educational and IT Industry promotion, MAIT has emerged as an effective, in�luential and dynamic organisation in these 30 years.

Representing Hardware, Training, R&D & Hardware Design and other associated service segments of the Indian IT Industry, MAIT’s charter is to develop a globally competitive Indian IT Industry, promote the usage of IT in India, strengthen the role of IT in national economic development, promote business through international alliances, promote quality consciousness in the IT Industry and transform the Indian IT Industry into a World Scale Industry leading to a World Class Usage and thus a World Size Market.

For more information Web: www.mait.com

www.engrreview.com

BUDGET FOCUS

Budget 2013 : “Enables Technology Startup’s to Raise the Capital through MSE Listings (Technology Startup’s view point)” Budget 2013 took a major step in influencing the ecosystem to help us with the challenge of Capital requirements.

allow in�low of investments into strategically important technology companies. This is very common among western technology giants like Intel, Qualcomm, and Google.

Hopefully we will see more large IT companies investing into technology and product companies. SME’s who are looking to raise �inancial resources have to struggle with general apathy of Indian Financial system.

Mr. Mohan Vellanki Co-founder - Orvito

A

technology startup’s biggest challenges in India are skill acquisition & retention, capital requirements at different stages of the company and an ecosystem for startups to execute. Many SMEs face barriers in their growth and sustainability due to limited �inance access , relatively unfavorable regulatory environment, and market linkages needed for growth and success. A study indicates that’s 10% of startups survive but come to a pre-mature end due to limited options of capital raising and funding in India. However, Budget 2013 has allowed Angel Funds to register as Category I investment funds.

This will enable �low of capital and structured investment into technology startups by associations and groups. The budget has enabled large companies with investment arms to take advantage of Corporate Social Responsibility route to

78

| March 2013 | ENGINEERING REVIEW

The main issues they face are:

● High capital requirements for getting listing approvals. ● Huge number of regulatory approvals which necessitate larger expenditure required to be spent for obtaining approvals and maintaining compliance norms on various exchanges. ● Lack of visibility leading to dif�iculties in attracting investor attention.

Budget 2013 enables Startups and MSMEs to list in SME exchange that helps them raise capital.

However, a few steps the budget announced are still not helpful for a technology startup environment.

● An increase of approximately 10% in cost of power consumption, an essential requirement for the industry. ● The Government is still hung over trying to move the Semiconductor fabrication units from China

to India. Perhaps taking a step back and focusing on enabling an industry which can build products using the core semiconductor component will be more useful.

The Chip can be manufactured in China, however the companies designing the Chip and creating circuits which use the Chip should be in India. This adds lot more value than mere production.

Even the manufacturing facilities which put the Chip on these proprietary circuits should be India. This will add lot more value than manufacturing facilities that builds the Chip.

About author:

Mr. Mohan is Co-founder of Orvito Inc, a Control and Automation Company that works on building wireless connected devices such as wireless sensors, electrical switch panels and camera. The company was established in the year 2011 with the idea of an enterprise which would invent the Internet of Things.

Our core focus is on:

● Devices which are embedded in your environment ● Wireless technologies which are popular in the industry (Wi-Fi, GSM/GPRS/3G, Bluetooth) ● Cloud systems which would allow for distributed computing ● Mobile applications which would provide the power of computing at your �ingertips Continue on page no.80

www.engrreview.com

BUDGET FOCUS

Continued from page no.78 Before Orvito, Mr. Mohan was engaged in developing wireless technologies, semiconductor chips for wireless technologies and mobile phone architecture & design.

He was a part of the team in 2007 when Motorola came up with the Razr and its initial Android phones. Since 2009, he has been in India as part of two startups. The experience has helped him gather a lot of experience about the emerging market of India market and the possibilities.

An MBA and a Master’s degree have helped him make the transition from an Engineer to Entrepreneur.

About Orvito

Orvito, an ISO 9001:2008 certi�ied company, is a product realization organization headquartered in Massachusetts, USA. Orvito creates software, hardware and complete electronic products to help their clients invent the ‘Internet of Things’. Orvito provides engineering services and solutions in embedded systems, mobility application development and cloud computing services.

For more information Web: www.orvito.com

“ Allocation of Rs.8 billion for the Ministry of New & Renewable Energy, restoration of GBI is a very good move for renewable energy industry”

S

peaking post the union budget, Mr. P. P. Gupta, Managing Director, Techno Electric & Engineering Ltd said, “Allocation of Rs.8 billion for the Ministry of New & Renewable Energy, restoration of GBI is a very good move for renewable energy industry. I welcome Mr. P. P. Gupta, Finance Minister move to Managing Director, Techno Electric provide low interest bearing & Engineering Ltd. funds from National Clean Energy Fund to IREDA for lending to viable renewable energy projects. This will help in lowering interest cost which will ultimately bene�it the customer. The initiative on renewable energy will also lower the coal import bill which has been one of the main reasons for high Current Account De�icit as highlighted by Finance Minister.”

80

| March 2013 | ENGINEERING REVIEW

“Finance Minister has tried to balance the need to boost growth with prudent fiscal policies”.

O

verall it is a pragmatic budget where the Finance Minister has tried to balance the need to boost growth with prudent �iscal policies. But it would have been nice to see some directional guidance / movement towards bold reforms. There is a stated intent to boost manufacMr. Subhrakant Panda, turing growth but no signi�icant Indian Metals & measures have been taken beFerro Alloys yond an additional investment allowance of 15% for capex of Rs. 100 crore and extension of 80 IA bene�it for power plants for one more year. It may be too much to expect being the last full budget before elections but an emphasis on big ticket reforms would have been very welcome.

Also, the importance of infrastructure was mentioned but no signi�icant measures have been taken in this regard although there are some positive indicators. I would rate the budget 6.5 out of 10 - perhaps slightly understated because one expects more from Mr. Chidambaram !

“ The Indian Pharma Industry to Hon’ble Finance Minister : Your Attention Please! ”

I

Daara B Patel- Secretary-General, Indian Drug Manufacturers’ Association

t has been a very lopsided budget, in that investment allowance @ 15% has been allowed to manufacturing companies that invest more than Rs. 100 crores in plant and machinery in the next two years.

Most of the manufacturing industries in India are small scale driven, with even our Hon’ble Prime Minister calling them ‘engines of growth’. How many companies can invest ‘more than Rs 100 criores’? It effectively blocks the lakhs of MSME units in India, not to mention over 10,000 units in the pharmaceutical industry from availing of this bene�it. The 12th Five Year Plan in the report on MSME sector states that it is the “major base of manufacturing sector in India, with its contribution of over 45% in the overall industrial output” and calls for “substantial enhancement of plan allocation for the sector during the 12th Plan to address major bottlenecks facing the sector.” www.engrreview.com

BUDGET FOCUS

“This budget is a good platform for a fiscally responsible and growth oriented future”.

Mr. R Ramakrishnan Vice Chairman, Joint Managing Director and the Group CEO

T

he Finance Minister has chosen the path of �iscal prudence rather than populist pro�ligacy, which I warmly welcome. The social agenda in terms of education and healthcare have been given adequate priority.

The agricultural sector has also received appropriate attention.

The Finance Minister faced with a huge �iscal de�icit, has chosen the path of rationalizing expenditure as a stated goal. Zero customs duty for electrical plants and machinery is a welcome step. The focus on infrastructure sector with an outlay of $ 1 trillion in the 12th Five year plan will result in a huge demand for cables and wires which will bene�it Polycab and the Electricals industry signi�icantly.

The announcement regarding commodities transaction tax may result in limiting unnecessary speculation. The amount of 10 billion rupees for the �irst installment of balance of GST payment is a welcome step. The proposed capital allowance of 15 % to companies on investment of more than 1 bln rupees will result in greater capital formation and

82

| March 2013 | ENGINEERING REVIEW

manufacturing oriented investment.

On the whole, the Finance Minister should be applauded for coming up with a growth oriented, investment friendly and socially conscious budget.

He did have to do a lot of tight rope walking but has done a pretty good job of it. However, the budget is a statement of government intent, but the devil lies in the actual execution.

The government should walk the talk and not give in to election oriented, populist, vote gathering announcements. Corporate India also has to play it’s role in ensuring capacity building so that supply side management will result in lower pricing and higher consumption.

About Polycab Group Market Leader

● Polycab is a market leader in the Indian cable industry with a market share of about 22% in the organised sector ● Over the years with a conscious strategic direction and growth plan, the Group has become a market leader in all product categories ● In the building wires, the Group is amongst the top three players

Quality brand

● The Group represents strong brand which has been accepted and certi�ied by all leading OEMs, consultants and contractors ● Owing to consistent focus on quality consciousness, the brand has strong recall value for “quality and dependability”

● The Group has obtained certi�icate of rating from leading institutions for reliable and consistent quality products, and timely deliveries and services ● The Group has been certi�ied with ISO 9001

Market Penetration

● The Group is a leader in major industrial segment like power, steel, petroleum and cement and has signi�icant presence in the retail segment ● The Group has widespread network of authorized distributors, dealers, stockist and agents which is the largest in the industry – a dealer in every 5 sq. km. area ● About 70% of the dealers / distributors have been with the Company for over 25 years

Operations

● The Group has state of the art machineries at its plants ● The Company has the largest manufacturing capacity of approximately 1.5 million kms, with capacity utilisation of over 90%, one of the highest in the industry ● The Company has introduced effective business processes to achieve operational ef�iciencies

Management experience

● A foresighted and experienced management which is sensitive to market conditions, competition and future opportunities ● Ability to take a well calculated risk and swift decision making ● Quick adaptation to change www.engrreview.com

PORT FOLIO

84

| March 2013 | ENGINEERING REVIEW

www.engrreview.com

PORT FOLIO

Our Other Range....

Our Product Range....

ͻͲͲͳǡ ͳͶͲͲͳ ϐ

Oswal Estate, NH 1 Kutail, District Karnal-132001 (Haryana) INDIA Tel : (+91) 184 6616600 (30 lines) Board Number, Fax : (+91) 1748 257700 E-mail: munishrai@oswalpumps.com / www.oswalpumps.com/ www.oswalpumps.co.in www.engrreview.com

ENGINEERING REVIEW | March 2013 |

85

TECH TRENDS

New : Extrusion-coated ESD plug-type connectors Pre-assembled “Readycable” lines for energy chain systems are now also available with extrusion-coated “SpeedTec” round plug-type connectors from Intercontec Powered by

i

gus, specialist in the �ield of moving energy chains and clever plastic solutions, has expanded its range of preassembled cables by a special variant: in cooperation with the connector experts at Intercontec Produkt GmbH, Niederwinkling, an extrusion-coated variant of the quick-closure system “SpeedTec” has been developed suitable for ESD applications. This plug&go solution �its in perfectly with the range of custom-made “Readycables” and is available from stock now.

Manipulation-proof, fitted quickly and conductive

The new pre-assembled extrusionmoulded SpeedTec plug-type connectors with cable from igus and Intercontec: manipulationproof, fast and tested – e.g. as (left to right): M23 “Signal”, ESD variant in slate grey, as M23 “Power” (size 1) or in size M40 (size 1.5). All the current standard Intercontec pole patterns are possible, the connectors can also be ordered as conventional screw-type variants.

86

| March 2013 | ENGINEERING REVIEW

Extrusion-coated connectors are increasingly in demand e.g. by customers from the automotive industry. They should be quick and easy to install, durable and safeguarded against manipulation.

In order to develop a product which meets these requirements, long years of experience in handling injection moulded plastic had to be combined with a suitable plugtype connector system. The ful�ilment of these preconditions was no problem for igus, as a specialist for injectionmoulded plastic products, or the connection experts from Intercontec. The result:, a manipulation-proof unit made up of a plug-type connection and cable which, when inserted, is compliant with protective rating IP 66/67.

SpeedTec ensures connection times are reduced by about 50 per cent, because a small turning movement

SpeedTec ensures connection times are reduced by about 50 per cent, because a small turning movement is all that’s needed to set up a safe connection. The extrusion coating is available in both standard plastic and in a special conductive ESD material (slate grey colour). is all that’s needed to set up a safe connection. The extrusion coating is available in both standard plastic and in a special conductive ESD material.

The igumid ESD material is dyed slate grey (similar to RAL 7015) to clearly distinguish it from other versions, and has been certi�ied by the PTB (Federal Physico-Technical Institute) since May 2002 (see: http://www. igus.eu/esd).

Since then, igumid ESD has been proving itself successfully in the igus ESD/Atex energy chain variants. The pre-assembled cables are available as SpeedTec or conventional screwtype variants in the versions M23 Signal, M23 Power (size 1) and M40 (size 1.5). All the currently standard Intercontec pole patterns are possible.

Web: www.igus.in www.engrreview.com

-Double Compression Cable Gland

for armoured cables

NEW

the real IP 68 solution

Engineered in Germany, produced in India!

s 7EATHERPROOF 7ATERPROOF

&LAMEPROOF %XPLOSIONPROOF

s /NLY SIZES NEEDED FOR #LAMPING RANGE Ø 12 n MM

s 3UITABLE FOR GAS GROUP ))! ))" ))#

:ONE 1 %X D

s -ORE PRODUCTS

s THREAD "3# -ETRIC s !PPROVED THROUGH #)-&2 )NDIA )"%X5 'ERMANY

Geissel India Pvt. Ltd. · Gat No. 1102, Mutha Road Pirangut, Taluka Mulshi · IND - PUNE - 412115 Tel.: +91 20 229 22125 · info@geissel-india.com A Member of The Geissel Group, Germany

TECH TRENDS

The CODESYS Store - Your automation apps at a click The CODESYS Store by 3S-Smart Software Solutions is an integrated platform for the market-leading IEC 61131- 3 development system.

It allows users to access ready-made solution elements for their CODESYS applications.

Powered by

T

he CODESYS Store, a new online market place under http:// store.codesys.com, especially designed to provide application modules and productivity tools for CODESYS users, will go online in December 2012. The products offered include free-of-charge sample projects, device description �iles, utilities, tested application libraries, additional visualization elements and tool plug-ins. Beside the products offered directly by 3S-Smart Software Solutions the new Store also offers third-party products from device manufacturers, system partners or other independent providers.

Additional benefit:

From CODESYS V3.5 ServicePack 2 on, the CODESYS Store will not only be accessible through standard browsers, but also be fully integrated

in the CODESYS.

programming

system

This means: If required, CODESYS users can look for suitable software add-ons directly when working in the IEC 61131-3 tool. All selected packages can be installed, licensed and rated directly in CODESYS, without intermediate storage. Moreover, users will be informed about available updates for installed software add-ons directly in the CODESYS tool. This applies for purchased full versions and free-ofcharge products or demo versions with time limitation. The software licenses will be checked by the socalled “CODESYS Security Key”, a USB dongle which can also be used by thirdparty-suppliers. This key offers additional security functions for users such as the encryption of their own source codes, boot projects or libraries.

Dieter Hess, Co-Founder and Co-CEO of 3S-Smart Software Solutions, is convinced:

“The market is more than ready for the CODESYS Store! This platform provides ready-made software for CODESYS users and at the same time offers an ideal market place for providers of CODESYS software addons. Many products from existing partners are already available in the Store or in preparation. Of course, new partners with interesting products are always welcome.”

For more information E-mail: info@codesys.com

88

| March 2013 | ENGINEERING REVIEW

www.engrreview.com

TECH TRENDS

Harness Expert joins the range as of 01/07/2012 - Eplan adds wire harness software to its range

Powered by

S

olution provider Eplan has taken over the development and sales rights to Harness Expert, the established 3D/2D software for wire harness engineering.

The contract between software developer Linius Technologies and Eplan Software & Service was signed on 28/06/2012. This extension to its range will allow Eplan to offer its customers even more comprehensive support for all aspects of cable project management.

The strategic purchase of the Harness Expert software will provide considerable potential in the domestic and international markets. It will allow Eplan to tackle new segments of industry, including apparatus engineering, rail and specialist vehicle technology, aviation, telecommunications and medical technology. At the same time, there is an increasing demand from

90

| March 2013 | ENGINEERING REVIEW

Harness Expert: 3D wire harness display with protective pipes, wires and connectors.

Display of a 3D wire harness wired to a terminal strip.

within its own customer base for the implementation of 1:1 connections via wire harnesses, as the number of circuit-board based units in control cabinets and devices is increasing constantly.

This new software is the perfect complement to Eplan Electric P8, the company’s own CAE solution which has previously handled the engineering of single wires and sheathed cables in the control cabinet and �ield components. Customers can bene�it from this consistent process integration, as all phases of the engineering process are supported, from planning through engineering through to wire harness design and production.

“The purchase of the Harness Expert software makes our portfolio broad enough to cover all engineering requirements within the global market. It also gives us a considerable competitive advantage, especially in the international market,” said Maximilian Brandl, Chairman of the Executive Board at Eplan Software

& Service. The solution provider is planning to distribute the software internationally under the name of “Eplan Harness Expert” from autumn 2012.

Open for the IT market

Harness Expert is an easy-touse software suite which fully supports all aspects of wire harness engineering. Typical harness or wiring loom design processes are shown by the software in 3D. All 2D production documents are produced by the system, which allows comprehensive openness when it comes to the import and export of third-party systems in design, administration and production.

Integration between Eplan Electric P8 and Harness Expert provides all relevant wiring information, such as wire speci�ications, source/ target information and bundle and socket assignments. This integrative work�low reduces engineering time Continue on page no.92

www.engrreview.com

TECH TRENDS

Continued from page no.90 and costs.

One workflow: design of mechanical systems and wire harness The software provides different �lexible approaches to designing a wire harness. Typically, this involves importing a 3D model from a conventional 3D CAD system, which then checks both the routes and design aspects such as clamps, clips, safety measures required and length calculations within the digital model.

This does away with the time-consuming and expensive construction of prototypes. As an alternative to importing, things can be done in a simpler way.

For example, if a wire harness has been laid within an imported 3D model, the design of the 3D model and the wire harness can be passed back to the mechanical design department. The advantage: any impediments to the wire harness as a function of the design can be detected in the virtual model and measures taken immediately - with no need for physical prototypes at all. If 3D models are not available for processrelated or organisational reasons, a wire harness can be designed quickly and easily within Harness Expert’s 3D editor.

Reports and test runs

Harness Expert uses the 3D or 2D wire harness layout to produce a wide range of reports required for quotation, ordering and production.

Complete or individual parts lists, plug and splice lists, wiring and connection lists and reports on working processes in order to calculate time and costs. The data

92

| March 2013 | ENGINEERING REVIEW

can be transferred directly to cable �inishing systems such as Komax. In order to validate the wire harness design, the system has extensive, practical testing and checking functions for bending radii, �ill levels, cable lengths, bundles without wires and connectors. The aim is to identify possible inconsistency and errors at an early stage, i.e. prior to prototype production and simplify corrections.

What is a wire harness ?

A wire harness is a bundle of wires which normally have plugs or terminals at the end to create electrical connections to components and devices. It is considered a passive device. By �ixing the wires together, e.g. by wrapping tape around, �itting them into protective sleeves or hoses or putting them in cable conduits, the individual wires are �ixed in harness form and can be �itted in the same way as a single cable.

The wires are also protected from dirt, heat and mechanical strain with a view to securing electrical properties such as insulation and conductivity throughout the service life of the product. Unlike conventional (sheathed) cable, wire harnesses are developed on a project or application-speci�ic basis depending on the connections required. The

bene�its of this approach include optimisation of the space and weight within the installation space and ideal conditions for connection requirements. Also pre-�itting/mass production can be achieved even for small batch sizes.

EPLAN Software & Service develops engineering solutions that accelerate the product engineering process. Interdisciplinary expert systems ensure a maximum of productivity and data integration.

The solution provider develops tailor-made PDM and PLM concepts customer-speci�ically and provides comprehensive services such as customizing, consulting and training.

Innovative development competence, a consistently practical approach, and international presence are the success factors.

EPLAN is part of Rittal International and thus of the Friedhelm Loh Group with 11,500 employees worldwide and generated revenues of about € 2.2 billion in 2011.

EPLAN is therefore synonymous with continuity and investment security.

The company’s presence in 50 countries support 30,000 customers with more than 90,000 installations worldwide. ‘Ef�icient Engineering’ the corporate motto underlines the consequence of optimized, ef�icient processes which keep companies competitive in the long term.

For more information Web: www.eplan.in

Powered by

3D wire harness installation for an automatic door drive.

www.engrreview.com

® & ™ are owned by Ansell Limited or one of its affiliates. ® All Rights Reserved 2012

ANSELL, GLOBAL LEADER IN HAND PROTECTION SOLUTIONS. Mechanical Protection, Chemical & Liquid Protection, Product & Worker Protection.

As a global leader in hand protection Ansell offers a complete range of solutions and services to industry, providing protection while enhancing productivity. Mechanical Protection guards against cuts, abrasions, snags, punctures and hand fatigue. Chemical & Liquid Protection defends against harmful chemicals, oils, liquids and mechanical hazards. Product Protection shields hands and products from contamination.

HyFlex®, AlphaTec®, TouchNTuff® gloves feature the latest innovations, leading the industry in safety and functionality. When you need the right solution for the most challenging jobs and environments, these gloves deliver and provide the highest levels of worker safety and comfort.

WWW.ANSELL.EU infoindia@ansell.eu

TECH TRENDS

Haas Automation to host HaasTec open house at socal facility in april

A

s part of the company’s 30th Anniversary celebration, Haas Automation, Inc. – America’s leading machine tool builder – will host an open house at its headquarters and manufacturing facility in Oxnard, CA. HaasTec 2013, scheduled for April 9 through 12, from 8 am to 5 pm daily, will include machine demos, factory tours, a catered lunch, and more.

Visitors to HaasTec 2013 will see the latest Haas CNC technology up close and in great detail, with 19 machines on display, including the new UMC-750 universal machining center designed for 5-sided (3+2) and full 5-axis machining. There will be guided factory tours – both above and on the production �loor – to see how Haas machines are built; and representatives from major

94

| March 2013 | ENGINEERING REVIEW

tooling, workholding, and CAD/CAM manufacturers will be on hand to share their insight and show their products.

Registration for HaasTec 2013 is free. Simply visit www.HaasCNC. com and click on the HaasTec 2013 banner. Guests who register by April 1 will receive a limited-edition Haas cap at the open house.

Powered by

For more information Web: www.HaasCNC.com

www.engrreview.com

Electrical CAD software - With thousands of trained professionals in India

When you need to choose the best electrical CAD software for your electrical documentation, please consider the fact that thousands of professionals all over India are already certified users of the electrical CAD software PC|SCHEMATC Automation.

Please contact A. Venkatakrishnan for further information.

Get free demo version at www.pcschematic.in

PC|SCHEMATIC Market Consultant in India: A.Venkatakrishnan / venkat@pcschematic.in / +91 988 654 0077

TECH TRENDS

Cognex OCR technology meeting product regulations in toughest environments

C

roatia-based INFO d.o.o.a distributor of Videojet, manufacturer of industrial coding, printing and marking products has developed a date printing and checking solution for global building materials company.

The Challenge:

Powered by

96

| March 2013 | ENGINEERING REVIEW

Factory �loors where 25 and 50 kg bags of cement are produced are extremely challenging environments.

Sometimes paper bags are accidentally torn apart and cement dust �ills the environment. Another problem is that bags are stained with cement from the outside.

Very often the bag position on the conveyer is not perfect and distance between ink-jet printer head and bag is not consistent.

The difference in size, quality and position of the printed characters is signi�icant. In addition, the lighting and contrast are very inconsistent if the bag has a thin cement layer on the surface where the characters are

printed, the contrast is very low and this creates a noisy background for the vision system.

Customer requirement:

The cement manufacturing line is a very rough production environment and date printing was not always successful and some bags went to the market without the required documentation. INFO’s customer also needed to comply with new Croatian legal regulations calling for a printed production date on the side of each cement bag they produce in order to control quality and product counterfeiting.

The Integration:

INFO deployed the robust Cognex InSight® 5100 vision system with its Optical Character Recognition (OCR) tool and this has proven to be the most suitable technology for the job.

Dust in the atmosphere had little impact on images acquired by vision system as it features powerful lighting and good camera lens protection. Any challenge associated with variable positions of characters was handled by pattern algorithm and OCR tool.

For inspection results monitoring, In-Sight is connected to the VisionView® 700 operator interface panel so that the operators can monitor the process. The In-Sight is also connected to the PLC over MODBUS TCP. In this network, In-Sight sends the decoded characters to the PLC and the PLC then compares them with characters in the database.

Web:www.cognex.com www.engrreview.com

Superior Solutions for

Reactive Power Compensation.

PF controller

Fuses Capacitor contactors

M 3–

Thyristor switching modules

M 3–

Reactors

Power factor correction system with filter circuit reactors for reduction of harmonics

PFC capacitors

EPCOS PFC capacitors

EPCOS key components

s 6TXDUH&DS 1' +'// 6+'

s 3) FRQWUROOHUV

s 3KL&DS 1' +'

s &DSDFLWRU FRQWDFWRUV

s 3KDVH&DS *DV ILOOHG

s 7K\ULVWRU VZLWFKLQJ PRGXOHV

s $33 /9 09

s 'H WXQHG ILOWHU UHDFWRUV

EPCOS India Pvt. Ltd s $ 0HPEHU RI 7'. (3& &RUSRUDWLRQ s ZZZ HSFRV FRP 0XPEDL s 1RLGD s .RONDWD s %HQJDOXUX s VDOHVLQ#HSFRV FRP

TECH TRENDS

Thermal imaging cameras monitor overhead lines in Delhi metro railways Every day millions of commuters use the metros of Delhi. The Delhi Metro Rail Corporation (DMRC) sees to it that they are all arriving timely on their destination. Being service oriented and caring about their customers: that is what DMRC is all about. In order to keep the metro network up and running at all times, DMRC is using FUR thermal imaging cameras.

T

he Delhi Metro is a rapid transit system serving Delhi, Gurgaon, Noida and Ghaziabad in the National Capital Region of India. The network consists of seven lines with

The FUR E50 thermal imaging camera is an extremely versatile tool that con be used for a multitude of different applications.

98

| March 2013 | ENGINEERING REVIEW

a total length of 189.63 kilometers with 142 stations of which 35 are underground. It has a combination of elevated, at-grade and underground lines and uses both broad gauge and standard gauge rolling stock. The Delhi Metro is built and operated by the Delhi Metro Rail Corporation Limited (DMRC). The metro has an average daily ridership of 1.8 million commuters and the DMRC operates around 2,700 trips daily between 6:00 and 23:00 running with an interval of 2 minutes 30 seconds between trains at peak frequency.

Predictive maintenance using thermal imaging

This large and intensely used network needs to be maintained

well, to prevent the network to be worn due to the intense use, causing mayhem for millions of commuters.

That is why the maintenance crews were already using thermal imaging cameras as part of the predictive maintenance program. Generally speaking all electronic equipment and components heat up before they break down. These potential problems will be clearly shown in a thermal image. By detecting this rise in temperature in an early stage using FUR thermal imaging cameras, the maintenance crews can plan repairs and prevent costly failures and downtime. To that end all components of the railway network are regularly inspected by maintenance crews using a FUR E50 thermal imaging camera. These periodic inspections play a crucial part in the DMRCs preventive maintenance program.

Installation of a thermal imaging camera

When recently problems occurred in the metro railway network, which caused huge delays, DMRC suspected the problem was caused by the section insulators. The DMRC maintenance crew therefore installed one of their FLIR E50 thermal imaging cameras in an IP66 rated protective enclosure Continue on page no.100

www.engrreview.com

Uniline EFY Full Page Ad For Sept’11 Issue

Complete Power Continuity Solutions for Uninterruptible Progress

Smarter, Power Efficient Energy Solution from Uniline, makes any enterprise, business houses, manufacturing units & institutions happier. It saves tremedously on Energy Costs in the most significant way while adding value to greener living.

Š ANALYSIS : 011 - 2994 8448 (11 - 2011) ER

So when you choose Uniline Power Solution, not only you save but you add to a better life

Hi POWER

SOLAR ENERGY

UPS

UPTO 1800 KVA

INVERTERS

U N I L I N E E N E R G Y S Y S T E M S ( P V T ) LT D .

Uniline House, Ramesh Market, East of Kailash, New Delhi - 110 065. Tel.: 011 - 4666 1111, 2646 9031, 2646 9108 Fax: 011 - 2648 1469 Branch Offices : Ahmedabad : 99243 70484, Bangalore : 99720 12993, Bhopal : 98260 93707, 98270 68700, Bhubaneswar : 94370 04176, Chandigarh : 92167 63793, Chennai : 99400 49677, 98841 42866, Dehradun : 98972 72449, Jaipur : 98290 60772, Kanpur : 94151 32093, 93368 55700, Kolkata : 94330 33855, 98833 59262, Lucknow: 94152 53766, Mumbai : 98217 55290, Patna : 94311 70756, Raipur : 98267 43048, Ranchi : 94301 45934, Secunderabad : 98491 64048.

uniline@uniline.in

Toll Free: 1800 1022 011

www.unilineindia.com

TECH TRENDS

Continued from page no.98

Early detection of rises in temperature helps DMRC to prevent costly failures and downtime. with Germanium infrared window to monitor the problematic section for an entire work day. Protected from adverse weather conditions by the

What is a section insulator?

Section insulators are used on the overhead lines system (catenary structure) of railways to electrically isolate and separate sections for maintenance without having to turn off the entire system. The overhead line system is broken into electrically separated portions known as sections. Section insulators are also used extensively on change overs and can be used in conjunction to isolate sections in separate phases being fed by different feeder substations.

100

| March 2013 | ENGINEERING REVIEW

protective enclosure the FLIR E50 thermal imaging camera was able to safely record the infrared radiation emitted by the section insulators and provide thermal images with each pixel corresponding to a non-contact temperature measurement.

The Composite Video Out of the FLIR E50 thermal imaging camera was linked to a Digital Video Recorder (DVR) with capacity of one Terabyte in order to record the data. After monitoring the section insulators for an hour the system writes a video �ile. These hourly video �iles were used to correlate temporary rises in temperature with the time of day, network load and other factors to determine the cause of the problem.

Causes found in thermal data

The installation of the protective enclosure with thermal imaging camera and DVR was done by FLIR products distributor M/s NNK International and DMRC staff. They performed the installation during the night to prevent hindrance to the metro users.

Tests were conducted at sites where the problems were severe and the results were recorded during the instances when the pantograph passes the section insulators. It was observed that factors like system load and environmental conditions played a big role in the deterioration of the section insulators. To further attribute the problem the thermal imaging camera was used to monitor the instances when the temperature of the section insulators went above a previously set threshold.

Careful analysis of the thermal data has allowed the DMRC to take the appropriate action. This thermal information has also helped DMRC to check the redundancy of its system during different weather and loading conditions for ensuring better services to its commuters.

The FLIR E50 thermal imaging camera is installed in an IP66 rated enclosure.

Powered by

For more information Web: www.�lir.com

www.engrreview.com

8PSME 'BNPVT #SVTIMFTT 1PXFS 5PSRVF &MFDUSJD 4DSFXESJWFST :&"34"/5: 8"303503 0/ .

#SVTIMFTT 1PXFS 5PSRVF 4FSJFT 5PSRVF 3BOHF

q LHG DN

5PSRVF "DDVSBDZ 'SFF 4QFFE 4DSFX %JB

#SVTIMFTT -PX .FEJVN 5PSRVF 4FSJFT

_ S Q N _ NN

5PSRVF 3BOHF

q LHG DN

5PSRVF "DDVSBDZ 'SFF 4QFFE

5#

$PNQBUJCMF 1PXFS 4VQQMZ $PVOUFS *OUFMJHFOU .VMUJ 'VODUJPO 6OJU GPS )JHI 5PSRVF

OWJSPO &

4DSFX %JB

OU NF

$MFBO

3#

_ S Q N _ NN

$PNQBUJCMF 1PXFS 4VQQMZ $PVOUFS

1*/

4,1 #$ )4,1 #$ )-

#SVTIMFTT -PX .FEJVN 5PSRVF 4FSJFT XJUI $PVOUFS

5PSRVF 3BOHF

0UIFS

q LHG DN

1*/

1SPEVDUT

5PSRVF "DDVSBDZ 'SFF 4QFFE

_ S Q N

4DSFX %JB

_ NN

4,1 #$ )-

"VUPNBUJD 4DSFX 'FFEFS 5PSRVF .FUFS ,'3

$PNQBUJCMF 1PXFS $POUSPMMFST ,5. ,5.

#JUT 4,1 # 8

4,1 #& )-

"O *40 $FSUJGJFE $PNQBOZ )FBE 0GGJDF $PNNVOJUZ $FOUSF /BSBJOB 1IBTF M /FX %FMIJ *OEJB 1IPOF & NBJM TVNJUSPO!WTOM DPN TVNJUSPO!BJSUFMNBJM JO 8FCTJUF IUUQ XXX TVNJUSPO DPN 'BY

%FMIJ 4BMFT 0GGJDF ' 0QQ . , 4FDUPS 3PIJOJ %FMIJ 1IPOF -JOFT

& NBJM DPOUBDU!TVNJUSPO DPN

$IFOOBJ M .VNCBJ M 1VOF M ,PMLBUB M )ZEFSBCBE O )BSJEXBS 3FTJEFOU 3FQ #SBODIFT #BOHBMPSF M

ENGINEERING REVIEW |

101

| March 2013

TECH TRENDS

Atlas Copco service plans total peace of mind sustainable relationship that can bene�it all for years to come.

Atlas Copco Service Plan Offerings -

C

ompressor Technique Service is a division within Atlas Copco’s Compressor Technique business area.

It provides a complete range of aftermarket services with the aim to maximize customers’ productivity.

The division focuses on spare parts supply, professional service, air monitoring and connectivity solutions. With 9 Regional Sales & Service of�ices and dealerships strategically located throughout the country, nobody is better positioned than Atlas Copco to meet your needs.Nationwide, Atlas Copcohas a team of over 130 highly trained direct engineers and over 500 trained indirect enginners with vast experience of working on all modelsof compressed air equipment.

It is obvious that Maintenance costs are very important in controlling lifecycle costs and how better to know these costs than by calculating them at the very beginning.Proper maintenance is crucial in order to minimize the risk of downtime; our service plan will ensure that equipment is maintained as per the best standards by trained engineers to optimize the product performance.

Our engineers will assist you in operating your equipment with the help of most modern diagnostics tools and ensuring in time replacement of parts and energy ef�icient operation of your compressed air system, in short Serviceplan facilitates this resulting in a more pro�itable and

102

| March 2013 | ENGINEERING REVIEW

Total Responsibility Plan –

Atlas Copco services your compressed air installation following that covers all breakdowns.

Your equipment will be kept in prime condition at any time and the annual costs for the agreed period are �ixed. This includes all the required parts, labor and travel expenses. There are no hidden surprises. You have total peace of mind.

Preventive Maintaince Plan –

We service your compressed air system at to lower the risk of unexpected problems and keep yourproduction process optimal at all times. The routine maintenance costs are �ixed, which allows you to easily forecast them.

Inspection Plan

We deliver the necessary spare parts and leave the actual maintenance up to you. We check your compressed air systemregularly and identify the necessary actions. The output of each inspection is a complete diagnostics report.

Benifits to Customer – Most cost effective approach –

A periodic check of your installation keeps your maintenance costs down.

And when the costs are �ixed and known in advance, you will have less administration costs and avoid unbudgeted surprises.

Longer life expectancy of your compressor installation -

Regular maintenance signi�icantly lowers the risk of deterioration and ensures that your installation will last longer. Our technician will notice and replace poorly working parts. A quick reaction and change of parts keep the machine running longer in working conditions

Reliability, quality and productivity -

Regular and well-performed maintenance assures the reliability of your installation and the quality of your compressed air. This way you lower the risks of a possible loss of quality of your production or a breakdown followed by production loss, which ultimately leads to lower pro�itability.

Energy savings -

Regular replacement of worn parts combined with the use of genuine Atlas Copco parts make your compressed air installation last longer and cause a minimal average pressure drop, which leads to energy savings.

Powered by

For more information Web:www.atlascopco.com

www.engrreview.com

ISO 9001

TECH TRENDS

Lantek puts the emphasis on solutions for sheet metal and fabrication Powered by

L

antek’s UK business grew by 24% during 2012. It now has more than 500 customers, across the country, using its world leading Lantek Expert CAD/ CAM software for the sheet metal and fabrication industry. Now, companies within this sector understand the need for dedicated software, linked to their CAD/CAM system, to run all their business processes, from quotation through to dispatch.

Worldwide, Lantek has responded to this trend by appointing specialists to focus on the need for business integration and management. In the UK, Edward Waddington is the new Solution Sales Manager. He has an extensive background in ERP implementation, support and account management and he will be using his experience to help existing Lantek customers achieve a step change in business

Plate and coil handling at C Brown & Sons

104

| March 2013 | ENGINEERING REVIEW

ef�iciency. Additionally, he will be developing new opportunities in the steel fabrication and processing industries.

The Lantek Integra suite of software integrates with Lantek’s full range of CAD/CAM software and offers customer relationship management, purchasing, sales management, including costs and selling prices, inventory control, and banking. The Lantek Manager and Lantek Wos systems keep track of manufacturing progress in real time.

They provide tools for managers to optimize production processes and compare actual events and times with those that were planned. Included with the systems are modules which make it possible to maintain part traceability and history, providing valuable information for the optimization of future production.

For the structural steel industry, the company offers Lantek Steelworks. It integrates with leading Building Information Modelling systems such as GRAITEC. It uses the shared data to build a project plan including budgets, �inancial forecasting, purchasing, production control, certi�ication and reporting, allowing managers to have full visibility of the key phases of a project.

Edward Waddington says, “Lantek’s ERP solutions are geared towards particular market sectors and will offer customers the specialist functionality needed to excel in these industries, functionality which is simply not available in generic ERP systems.”

Already, Lantek has some major users such as C. Brown and Sons, which process in excess of 100,000 tons of sheet and plate each year and which uses the system to manage all its activities from nesting and customer relationship management to subcontracting and the identi�ication of new business opportunities.

Lantek has of�ices and partners worldwide and its new initiative of offering a special focus on solution provision will enable international companies to leverage the bene�its of dedicated ERP in all their manufacturing plants, wherever they are located.

About Lantek

Lantek is a leading global multinational in the development and commercialisation of software solutions for the sheet metal and structural steel industry. Its capacity for innovation and its �irm commitment to internationalisation and the development of emerging markets has led Lantek, founded in 1986 in the Basque Country and with head of�ices in Vitoria (Alava), to become a global reference in the industry with its CAD/CAM/MES/ ERP solutions. Today, the company has over 12,000 clients in more than 100 countries, of�ices in 15 countries, and a wide network of distributors providing worldwide coverage. In 2012 its international operations provided 85% of its turnover.

For more information Web : www.lanteksms.com

www.engrreview.com

TECH TRENDS

HMS Industrial Networks acquires IXXAT Automation While IXXAT is known as a leading supplier of CAN-based as well as EtherCAT-, Powerlink and FlexRaycommunication technology, HMS has a leading position in the Pro�ibus/Pro�inet and DeviceNet/ EtherNet/IP markets. Together, the two companies will have the most complete and competitive offer of communication technology for the automation markets.

IXXAT

From left : Staffan Dahlström, CEO at HMS, Konrad Etschberger, founder of IXXAT, Christian Schlegel, Managing Director at IXXAT.

T

Powered by

106

| March 2013 | ENGINEERING REVIEW

ogether IXXAT and HMS will become an industrial communication group with 350 employees and sales of more than 50 million Euro – a world market leader in our industry,” says Staffan Dahlström, CEO of HMS Industrial Networks AB. HMS Industrial Networks has acquired IXXAT Automation – a leading supplier of communication technology for industrial automation, machine manufacturing and the automotive industry. IXXAT was founded in 1987 and is headquartered in Weingarten, Germany.

“IXXAT’s hi-tech products and services are great supplements to HMS’s business,” says Staffan Dahlström, CEO at HMS Industrial Networks. “Their strong product offering and market position will strengthen our presence especially in Central Europe.”

IXXAT Automation has a turnover of 14 million Euro and employs 85 people of whom 50 are product development engineers. IXXAT offers software and hardware solutions for CAN, a number of industrial Ethernet standards and IEEE 1588, FlexRay, and LIN. They also offer customized hardware components within embedded subsystems as well as complete embedded system solutions for a broad range of world-wide markets like industrial, medical, power generation and automotive. With more than 25 years of experience, IXXAT is a well-known supplier of products and services within embedded systems and data communication for industrial automation and the automotive industry. The company also develops technology platforms within safety solutions, according to IEC 61508.

IXXAT has subsidiaries in the U.S. and France and sells its products via distributors in 25 countries.

“We see great opportunities to further widen the market for our Continue on page no.108

www.engrreview.com

TECH TRENDS

Continued from page no.106

product offering by getting access to HMS’s well-established global sales channels,” says Christian Schlegel, Managing Director IXXAT Automation. “HMS’s hi-tech product platforms will also be great assets for our ongoing development projects and for new technologies.”

HMS Industrial Networks

Staffan Dahlström, CEO at HMS.

HMS Industrial Network s is the leading independent supplier of products for industrial communication including remote management.

HMS develops and manufactures solutions for connecting automation devices and systems to industrial networks under the Anybus® and Netbiter brands®.

Development and manufacturing take place at the headquarters in Halmstad, Sweden. Local sales and support are handled by branch of�ices in China, Denmark, France, Germany, India, Italy, Japan, UK, and USA. HMS employs over 260 people and reported sales of 42.5 million EUR in 2011. HMS is listed on the NASDAQ OMX in Stockholm.

Acquisition logics

Powered by

108

| March 2013 | ENGINEERING REVIEW

IXXAT’s strong position on the important German market will widen the customer base of the HMS group and will allow cross-selling of the existing product lines. IXXAT holds a leading position in emerging functional Safety technology for automation including solutions for OpenSafety, CIP-Safety and Functional Safety over EtherCAT. In combination with HMS´s new Anybus Safety concept which is focused on PROFIsafe, the HMS group will have the most complete technology offer for functional Safety solutions.

With 50 new development engineers, HMS’s overall development resources will be strengthened both when it comes to headcount and experience.

The acquisition also gives HMS the opportunity to market their products towards new segments such as medical equipment and the automotive industry.

HMS’s world-wide sales channels will give IXXAT access to a wider market. In addition, HMS’s experience within manufacturing and logistics will also provide opportunities for improved ef�iciency and pro�itability.

“Together IXXAT and HMS will become an industrial communication group with 350 employees and sales of more than 50 million Euro – a world market leader in our industry”, concludes Dahlström.

HMS Industrial Networks is the leading independent supplier of embedded network technology for automation devices. HMS develops and manufactures solutions for interfacing automation devices to industrial networks. Development and manufacturing takes place at the head of�ice in Halmstad, Sweden.

Local sales and support is provided by the HMS branch of�ices in Chicago, Beijing, Karlsruhe, Milan, Mulhouse and Tokyo. HMS employs over 240 people and reported sales of €42.5 million in 2011. HMS was formed in 1988 and is listed on the NASDAQ OMX Nordic Exchange in Stockholm in the category Small Cap, Information Technology with ISIN SE0002136242.

For more information www.ulepl.com www.anybus.com

www.engrreview.com

PELICAN

TM

> SAFETY FLASHLIGHTS AND HEADLAMPS LED AND XENON MODELS PROVIDE BRIGHT LIGHT AND LONG LIFE

M

> TRANSPORT CASES OVER 500 SIZES: REMOVABLE LIDS + SHOCKPROOF + WATERTIGHT

> PROTECTOR CASES OVER 60 SIZES: WATERTIGHT + DUSTPROOF + CRUSHPROOF

9430 REMOTE AREA LIGHTING SYSTEM Now with 50% improved brightness s LUMENS of brightness

s 5P TO HOURS OF "URNTIME

s 7IDER BEAM SPREAD pattern – 125%

s ,OW "ATTERY Warning System

s -AINTENANCE &REE LED Array with life expectancy of

HOURS

At the Intersection of Safety and

TECHNOLOGY With Pelican’s complete Industrial and Rescue product range you can be certain every member of your team has the latest gear they need for the job.

From lighting systems to EMS cases, Pelican brings you the most advanced designs so you can focus on the job.

www.pelican.com/er

Pelican Products and Services India Pvt. Ltd. Level “4”, Augusta Point, Sector-53, Golf Course Road, Gurgaon 122002 Haryana, India Tel +91 124 4354148s Fax +91 124 4354001

All trademarks are registered and/or unregistered trademarks of Pelican Products, Inc., its subsidiaries and/or affiliates.

TECH TRENDS

Kennametal receives excellent supplier performance award from Parker Hannifin Delivers on commitment to provide world-class customer experience by boosting Parker Hannifin´s productivity and tool savings Powered by

Special thanks was expressed to Kennametal´s Sales Manager General Engineering, Manfred Seliger (not on photo), and Kennametal´s Application Specialist, Wolfgang Haehnel (right), as well as the Parker Process Engineers, Sabine Kunze (middle) for Gear Manufacturing and Peter Steinke (left) for Cast Iron Machining Centers

110

| March 2013 | ENGINEERING REVIEW

K

ennametal received the Excellent Supplier Performance Award from Parker Hanni�in honoring the company for innovative engagement in process optimization. This award recognized two successful co-engineering projects between Kennametal Deutschland GmbH and Parker Hanni�in, Pump & Motor Division Chemnitz, which resulted in savings of roughly $80,000 for the customer.

Focused on sharing knowledge and expertise to ultimately improve customers´ processes, Kennametal engineers helped realize process time reduction in turning operations on low alloy manganese steel.

A capacity of 680 machine hours was set free and is now used to increase production for soft machining of gears. On top of that, the consumption of tools was reduced, signi�icantly decreasing tooling expenses. In addition, Kennametal helped increase the life time of cutting inserts on machine centers and cast iron housings for gear pumps. The milling tools were optimized, saving 85 machine hours and decreasing the frequency of cutting insert exchanges by 50 percent. Both projects were implemented in 2011, based on Parker Hanni�in´s PCI (Process of Continuous Improvement) initiative which is part of the long-termagreements Parker Hanni�in has with suppliers on a global basis, and process stability was monitored and measured throughout 2012. Once

cost savings were measured and con�irmed, Parker Hanni�in presented the award to Kennametal for supplier excellence. Just another example of how Kennametal is committed to delivering on their promise to make their customers more competitive every day.

The award was presented on January 14, 2013 by Parker Hanni�in Pump & Motor Division Europe in Chemnitz, including Mr. Marcus Arnold, Leader for Tools and Indirect Materials; Mrs. Nadja Groschupf, Sourcing and Procurement Manager and Mr. Ludwig Gobsch, Manager Manufacturing Technology / Lean.

Mr. Wolfgang Haehnel, Application Specialist and Mr. Manfred Seliger, Sales Manager General Engineering East Germany represented Kennametal Deutschland GmbH in this awards ceremony and thanked Parker Hanni�in for this outstanding recognition.

Kennametal

Celebrating its 75th year as an industrial technology leader, Kennametal Inc. delivers productivity to customers seeking peak performance in demanding environments. The company provides innovative wearresistant products and application engineering backed by advanced material science, serving customers in 60 countries across diverse sectors of aerospace, earthworks, energy, inContinue on page no.112

www.engrreview.com

TECH TRENDS

Continued from page no.110 dustrial production, transportation and infrastructure. With approxi-

mately 13,000 employees and nearly

$3 billion in sales, the company realizes half of its revenue from outside

North America, and 40% globally

from innovations introduced in the past �ive years. Recognized among the “World’s Most Ethical Companies” (Ethisphere); “Outstanding Corporate Innovator” (Product Development Management Association); and “America’s Safest Companies” (EHS Today) with

a focus on 100% safety, Kennametal and its foundation invest in technical education, industrial technologies and material science to deliver the promise of progress and economic prosperity to people everywhere.

For more information, Web: www.kennametal.com

capable, and can therefore be easily cleaned along with other systems during plant cleaning processes.

If required, these gear units are available with NORD’s NSD tupH surface conversion treatment which transforms their durability with up to seven times the hardness of the base aluminum material, providing excellent protection against acids and alkaline solutions. A synthetic long-life lubricant makes the worm gears maintenance-free during their entire service life. Equipped with oil gauge screws, the gear units are now also suitable for use in hazardous areas.

The worm gear units provide transmission ratios between i=5:1 and i=3000:1. Thanks to the modular design, they are easily con�igured according to application requirements. Users can optionally select the �ield-proven and extensive SI series modular worm gear unit program which is �lange-compatible to the SMI series, allowing for very versatile con�iguration. On the drive side, several standard IEC interfaces (B5/B14) are available for every gear unit size. The worm gear units can be foot- or �lange-mounted and equipped with solid or hollow shafts, and as closed or open frame versions.

Company background

Compact, durable, robust : New worm gear unit series SMI from NORD

N

ORD DRIVESYSTEMS now offers a new range of worm gear units in a robust, onepiece UNICASE housing in �ive sizes with a maximum torque of 427 Nm. New, larger output bearings allow users to choose increased shaft diameters than the previously available series. In addition, the large bearings ensure a much extended service life.

The aluminum permanent mould casting process was optimized for the SMI series, resulting in an especially smooth surface that prevents dirt build-up. Closed SMI worm gear versions are washdown-

Worm gear units from the new SMI series – pictured: a model with an input stage – have larger output bearings and a very smooth aluminum housing

112

| March 2013 | ENGINEERING REVIEW

NORD DRIVESYSTEMS develops, produces and sells drive technologies with around 2,800 employees, and is one of the international leaders in the industry. In addition to standard drives, NORD supplies applicationspeci�ic concepts and solutions, even for special applications, for example with energy-saving drives or explosion-protected systems.

The annual sales in the 2011 �iscal year amounted to about 412 million Euro. The company founded in 1965 now has over 35 subsidiaries worldwide.

The closely meshed sales and service network ensures optimum availability for short delivery times and customer-oriented services.

NORD produces a wide variety of drive units for torques from 10 to 200,000 Nm, electric motors with powers from 0.12 kW to 200 kW as well as the necessary power electronics in the form of frequency inverters and servo controllers.

Inverter solutions are available for classical installations in the switch cabinet and for decentralised and fully integrated drive units.

For more information Web: www.nord.com

www.engrreview.com

ENGINEERING REVIEW |

113

| March 2013

TECH TRENDS

Jakson commissions its first solar power plant at Rajasthan ● 20MW unit commissioned at cost of 200cr ● To scale up capacity to 100 MW in next 3 years

Mr. Sundeep Gupta, Jt. Managing Director, Jakson Power Solutions

J

akson Power Solutions, India’s leading power solutions company has commissioned its �irst solar IPP project at BAP, Jodhpur District, Rajasthan. The 20-MW solar power plant in Rajasthan has been set up with an investment of Rs 200 crore under government’s Jawaharlal Nehru National Solar Mission (JNNSM) policy Phase 1 Batch 2. Jakson Power Solutions has signed 25 years power purchase agreement (PPA) with NVVN (NTPC Vidyut Vyapar Nigam Limited) for this project.

The solar power plant is built on an approximately 100 acres land using high ef�iciency crystalline solar cells technology. Also it is the largest single location Solar Power farm in India based on crystalline cell technology. The project is expected to generate permanent employment for 100 people. The entire execution from

114

| March 2013 | ENGINEERING REVIEW

purchase of land to commissioning was completed in a short span of 10 months. The company has also acquired 250 acres of additional land at the same site for developing solar farms and plans to scale up the capacity to 100 MW in next 3 years.

To add to Jakson’s credentials, its arm - Jakson Power Solutions EPC – has now executed EPC contracts for a total of 40-MW solar power at the same site.

Mr. Sundeep Gupta, Jt. Managing Director, Jakson Power Solutions said “Jakson forayed into �ield of Solar Power in 2012 and in short span of one year it has ventured into Solar IPPs, Solar EPC, Solar Products and Solar Power Solutions. We now look forward to the next stage of biddings to scale up our capacity and aim for dominant position in the Solar Power business which will be re�lective of Jakson’s leadership position within the power solutions industry.”

About Jakson Group

Jakson is one of India’s leading Power Generation Groups. With 4 companies in its fold, the group has a strong presence in various sectors and has a turnover of Rs.1300 crores.

Established in 1945, Jakson has more than 1800 employees with a sales and operations presence across India, Nepal & Bangladesh. The group manages diverse business interests in the areas of Power Generation, Power Distribution, Solar Power, Electrical Contracting, International business and Hospitality delivering comprehensive services in the market.

Web: www.jakson.com www.engrreview.com

** DEALERSHIP ENQUIRIES SOLICITED **

TECH TRENDS

New sensor allows fully automated surface finish measurement on co-ordinate measuring machines (CMMs)

R

enishaw has added a new probe option for its revolutionary REVO® �iveaxis measurement system, which for the �irst time, allows surface �inish inspection to be fully integrated within CMM measurement routines.

With a measurement capability of 6.3 to 0.05 Ra, the SFP1 surface �inish probe provides a unique ‘single platform’ that will eliminate the need for hand-held sensors, or the necessity to move parts to costly dedicated surface �inish measuring machines, reducing labour costs and inspection lead times. CMM users will now be able to automatically switch between part scanning and surface �inish measurement, with analysis all contained in a single measurement report.

High quality surface finish data

As a fully integrated option for the REVO 5-axis measurement system, users of the SFP1 surface �inish probe will bene�it from a range of powerful features that will boost inspection speed and �lexibility.

The probe incorporates a C axis, which combined with the in�inite positioning capability of the REVO measuring head and a choice of stylus holders, allows the probe tip to be automatically orientated to any angle to suit the part, ensuring that the highest quality surface data is acquired. The SFP1 is supplied with two dedicated styli, the SFS-1 straight stylus and SFS-2 cranked stylus, which are selected under

116

| March 2013 | ENGINEERING REVIEW

full measurement program control using the REVO system’s modular rack system (MRS). This enables �lexible access to component features combined with the consistency of a fully-automated CNC methodology.

A skidded probe type with a 2 μm (0.000079 in) tip radius diamond stylus, the SFP1 surface �inish probe outputs Ra, RMS and raw data formats to the metrology application client software via Renishaw’s UCCServer software using the I++ DME protocol.

The raw data can subsequently be presented to specialist surface analysis software packages for further detailed reporting.

Automated surface finish probe calibration

Calibration of the sensor is also automated and carried out within a CMM software programme. A new surface �inish calibration artefact (SFA) is mounted on the MRS rack and is measured using the SFP1 probe.

Software then adjusts parameters within the probe in accordance with the artefact’s calibrated value.

Powered by

For more information Web: www.renishaw.com

www.engrreview.com

TECH TRENDS

Rutronik becomes European distribution partner of DFI

R

MAR13-Rutronik-DFI Franchise (from left to right): Mario Klug, Product Sales Manager Storage, Displays & Boards at Rutronik Charlie Yang, Business Development Manager at DFI

118

| March 2013 | ENGINEERING REVIEW

utronik Elektronische Bauelemente GmbH has now become the European distributor for DFI, the Taiwanese manufacturer of high-quality industrial main boards, embedded boards and embedded systems.

The distribution agreement comprises DFI’s entire product portfolio of board solutions, addon cards and complete systems, particularly for industrial automation, medical technology and digital signage as well as POI/ POS applications. Along with the industrial main boards, other highlights of the range include single-board computers, embedded modules (Q7, COM Express) and RISC-based touch-panel PCs. “We expect these products to experience signi�icant growth over the coming years. So we are delighted that we are able to offer our customers the best coordinated products from DFI for this,” explains Mario Klug, Product Sales Manager for Storage, Displays & Boards at Rutronik. “In various customer projects, we have already had positive experience both of the fast and reliable support from DFI and of the outstanding quality of the solutions provided.”

“The Rutronik portfolio is the ideal complement to our products for complete solutions for everything from boards and graphics cards to power supplies. Also bene�icial to us is Rutronik’s strong position in our target markets. That is why we have chosen Rutronik to be our European distribution partner. Working with Rutronik, we will establish DFI in Europe and grow together,” says Charlie Yang, Business Development

Manager at DFI.

About Rutronik (www.rutronik.com) Rutronik Elektronische Bauelemente GmbH is one of Europe’s leading broadline distributors for semiconductors, passive and electromechanical components in addition to storage, displays & boards and wireless products.

The company’s primary target markets are the automotive, medical, industrial, home appliance, energy and lighting sectors. In addition, Rutronik offers photovoltaic solutions and services as well as lighting solutions from its subsidiary company Rusol.

Competent technical support for product development and designin, individual logistics and Supply Chain Management solutions as well as a wide range of services round off its customer and future-orientated range of goods and services.

The company, established by Helmut Rudel in Ispringen/Germany in 1973, employs over 1,200 staff worldwide and achieved sales of EUR 793 million in �iscal year 2011 in its group.

Powered by

For more information Web: www.rutronik.com

www.engrreview.com

TECH TRENDS

TaeguTec’s small line for big line jobs

I

f good things come in small packages then TaeguTec’s new line of mini inserts comes at a time when the current economic downturn and improved casting and forging technologies demand a change from the conventional cutting tool.

Depths of cut in rough turning are in the range of 2 to 3 millimeters, thus rendering the 12 to 15 mm conventional ISO turning inserts’ cutting edge lengths redundant.

The idea behind the RhinoTurn line is to introduce a series of mini tuning inserts that meet the manufacturing industry’s needs of reduced machining costs and competiveness while keeping an eye on the environment.

The 9 and 13 mm new line of inserts is just as strong as the 12, 15 and 16 mm inserts available but at a fraction of the cost and size.

Besides the new series’ small but durable size, TaeguTec’s RhinoTurn has a unique two directional clamping force that outperforms the conventional ISO directional clamping force tools on the market.

Tests found that the new series improved productivity during high feed cutting with low cutting force in general applications.

Nicknamed “Size Technology,” RhinoTurn’s added bene�it is the exceptional performance in interrupted machining and weak machine set-ups.

The series includes holders with rigid clamping and three types of chip breaker inserts: FG, PC and MT. The FG chip breaker should be used for �inishing applications

120

| March 2013 | ENGINEERING REVIEW

at a low cutting force on steel and stainless steel materials.

For semi-�inish to medium applications in steel machining, the PC chip breaker’s positive geometry has excellent chip control and is the �irst choice for automotive component machining.

The third chip breaker, the MT, is ideal for medium to medium rough applications in steel machining and is suitable for continuous and interrupted cutting.

On a medium carbon steel workpiece with a cutting speed of 200m/min, the FG chip breaker performed exceptionally well even at a depth of cut of 2 mm with a feed rate of 0.35 while the MT chip breaker hit almost 5 mm depth of cut at 0.45 mm/rev. The PC chip breaker received a lot of praise because of its 4 mm depth of cut and 0.4 mm/rev feed rate.

Tool life test results at TaeguTec found that the number of passes during interrupted cutting conditions on medium carbon alloy steel work pieces (cutting condition of V=100m/ min, f=0.6mm/rev, d=4mm, dry) were almost doubled compared to conventional ISO tools. Both the ISO standard and RhinoTurn tools used the same chip breaker and coating grades. TaeguTec explained that the new line will increase productivity and save on cost due to its ef�icient and improved design as well as the insert’s smaller but optimal size.

Powered by

For more information Web: www.taegutec.com

www.engrreview.com

TECH TRENDS

maxon motor-driven by precision Underwater inspection on twelve wheels

I

nspecting �looded pipes of power plants requires skilled, high-precision handling. And the robotic vehicles have to be optimized accordingly, for example to dive 20 m deep. The new seawater manipulator is capable of maneuvering underwater in pipes, where it can be used to perform inspections. RE motors by maxon motor are responsible for the dynamic drive of the robot.

In robotics, manipulators are those devices that enable physical interaction with their surroundings.

For this interaction, the robotic vehicles are equipped with appropriate tools, gripper systems or measuring devices. In the case

Fig. 1 The seawater manipulator can dive down to a depth of 20 m in pipelines filled with water. © 2012 Ibass

of the seawater manipulator, this equipment largely consists of highperformance cameras used for pipe inspection. Ibass, from Augsburg in Germany, develops, manufactures and distributes manipulators for various in-pipe applications: inspection, grinding, welding, retrieval or suction.

The manipulators consist of a driving unit, the required work module and a camera. They are operated electrically and pneumatically and therefore drag along lines behind them. The target groups for these small robotic vehicles are primarily operators of power plants and re�ineries, as well as pipe manufacturers and assembly �itters of pipeline systems: “For example, we make perfectly executed welding seams during assembly possible,” explains Michael Strasser, managing director of Ibass.

The area of application of the seawater manipulator includes visual inspection of power plant coolant pipes that cannot be emptied (a task that requires a manipulator suitable for seawater use). Furthermore this type of manipulator is also used for applying inner coatings to pipelines, as sealed wheel units are absolutely mandatory for this application. The seawater manipulator developed

by Ibass can maneuver and inspect pipes with inner diameters of 550 to 780 mm. This pipe diameter range Continue on page no.124

Powered by

122

| March 2013 | ENGINEERING REVIEW

www.engrreview.com

TECH TRENDS

Continued from page no.122

Figure 4: The heart of the DC motors is the globally patented ironless winding, System maxon. © 2012 maxon motor ag motor

Figure 2: Plexiglas pipes provide a good view of the movement and functional principle of the manipulators.© 2012 Ibass

Figure 3: The 150 W maxon RE 40 drives the seawater manipulator. © 2012 maxon motor ag

124

| March 2013 | ENGINEERING REVIEW

is a result of the axial stroke of the pneumatic cylinder, or the de�lection of the scissor-type mechanism.

The scissor drive works with a total of twelve wheels, two each per scissor side and drive motor, which give the vehicle a �irm hold even in coated pipes, thanks to their variable contact force. For the drive, a total of six powerful RE motors are used in combination with planetary gearheads – one per wheel pair.

The DC motors are characterized in particular by their ef�iciency of more than 90%, resulting in low energy consumption and a very high torque, which is an important prerequisite for this application. The motors furthermore are equipped with ironless windings and neodymium

Figure 5: Ibass also offers highperformance grinding manipulators for smoothing weld seam roots in pipes – regardless of the degree of burr. © 2012 Ibass

magnets, which enable maximum performance packed into a minimum size. The robustness and long service life of the maxon motors were decisive criteria for Ibass.

High motor robustness is vital, as the manipulator has to withstand the on-site conditions – for example, it can handle a pressure of up to 2 bar, this means that it can dive up to 20 m deep. It provides a tractive force of approx. 250 kg (2.5 kN) and the robot can drive a distance of up to 200 m into the pipe. The manipulators are equipped with lights at the front and back. At the front, there is a highquality camera with pan-tilt head and a 10x zoom; at the rear a singlehead camera is mounted.

From grinding and testing to inspection and retrieval:

The seawater manipulator can be �itted with all Ibass work modules and can overcome up to �ive pipe bends with ease (see Video). Motors and gearheads by maxon are not only used to drive the seawater manipulator.

The work modules are also equipped with RE motors, for example for rotation and axial adjustment of the dye penetration unit. During the dye penetration test, the inner pipe surface is checked for cracks by means of a special method.

The in-pipe manipulators are important tools for today’s industries and ensure more safety and reliability, for example in nuclear power plants and offshore wind parks.

For more information maxon precision motor India Pvt Ltd Web: www.maxonmotor.in

www.engrreview.com

TECH TRENDS

New compact & efficient vacuum impregnation technology available in India

O

ne of the leading manufacturers of impregnation systems globally, recently expanded its international presence by partnering with Godfrey & Wings, Aurora, Ohio USA – a global leader in casting vacuum impregnation.

With this new partnership, Godfrey & Wing’s high performance front load impregnation system will now be available in India. This new HPI system is a compact and effective vacuum pressure system that complements modern casting and machining lines. This cellular, lean and state-of-the-art impregnation system achieves a faster cycle while improving performance and producing cleaner parts, at the same time reducing the risk of damage and minimising work in progress. There is also signi�icant saving in �loor space and manual supervision.

Cee Dee has extensive experience in designing and manufacturing front-load and top- load vacuum and pressure impregnation systems.

Some of these systems are the largest ever produced and are the result of signi�icant investment in research, development and manufacturing capabilities that have earned Cee Dee an international reputation. Cee Dee has supplied more than 300 vacuum and pressure impregnation systems to date.

With over 60 years of experience, Godfrey & Wing designs and manufactures a complete line of innovative vacuum impregnation systems and sealants.

GW’s groundbreaking Continuous www.engrreview.com

Flow Impregnation systems, �ieldtested thermosets and anaerobic sealants continue to lead the market in technology and engineering excellence.

Cee Dee’s manufacturing capabilities combined with Godfrey & Wing’s technical expertise in vacuum impregnation sealants, application knowledge and modern high speed processing equipment will form a strong alliance in the Indian market.

About Cee Dee

Cee Dee Vacuum Equipment was founded in 1988 in Pune, India.

Over the years, it has grown exponentially and now has multiple manufacturing units that specialise in design and manufacture of vacuum impregnation equipments for sealing porous castings and insulating electrical appliance. With an ISO 9001 apprroval, Cee Dee has the sales, technical and service

capabilities to supply and support customers throughout India and internationally.

About Godfrey & Wing

Godfrey & Wing Inc. was founded in 1948 in Cleveland, Ohio USA. It is the longest established vacuum impregnation company in the world today and is the only company to have four sealants approved and listed on the US Military Speci�ications MIL-I17563C. Godfrey & Wing also maintains a network of company-owned and Independent Authorized Service Centers that process millions of components annually for customers worldwide.

Powered by

For more information Web: www.ceedeevacuum.in www.godfreywing.com

ENGINEERING REVIEW | March 2013 |

125

PORT FOLIO

яБЕяБ╕яБияБйяБвяБйяБ┤яАаяБ┤яБпяАаяБУяБ╡яБгяБгяБеяБеяБд

яБДяБбяБ┤яБеяБ│яАаяА║яАаяА╖яАмяАаяА╕яАмяАаяА╣яАмяАаяА▒яА░яАаяБНяБбяБ▓яБгяБияАаяА▓яА░яА▒яА│ яБЦяБеяБояБ╡яБеяАаяА║яАаяББяБ╡яБ┤яБпяАаяБгяБмяБ╡яБ│яБ┤яБеяБ▓яАаяБЕяБ╕яБияБйяБвяБйяБ┤яБйяБпяБояАаяБГяБеяБояБ┤яБ▓яБеяАмяАаяБГяБияБйяБояБгяБияБ╖яБбяБдяАмяАаяБРяБГяБНяБГяАмяАаяБРяБ╡яБояБе

Dates : 7,8,9,10 March 2013 Venue : Auto cluster Exhibition Centre, Chinchwad, PCMC, Pune

ENGINEERING REVIEW PHOTO FEATURE яБЕяБШяБРяБМяБПяБТяБЕяАаяБРяБПяБЧяБЕяБТяАаяБПяБЖяАаяБРяБХяБОяБЕ

ENGINEERING REVIEW - IndiaтАЩs leading monthly magazine on engineering & allied industry is participating many industrial trade exhibitions to have one-on-one interaction with customers. It has witnessed the presense during EMAT 2013 at Pune. This conglomeration of whos who of the engineering & allied industry was the good platform to do networking among buyers & sellers. We are glad to share some of the eye-witnessed glimpses of the event to the industry as an exclusive photo feature.

% "$. "

./

# # ,. !# % & ,. .*.$ ,. &. # # , ( & % & ,. # % & , ( # .* ( # % ! & ,. & # &,. & # ,. # &. !# .*. . +,." # ,.) & # , # &. &# . # ( ,. &# .*. ( # ,. ,. .*. # ,. ( .*.' & . # , % # .*. # . # ( . -яБВяБ▓яБпяБ╡яБзяБияБ┤яАаяБ┤яБпяАаяБ╣яБпяБ╡яАаяБвяБ╣яАаяА║

яБГяБпяБояБжяБеяБ▓яБеяБояБгяБеяАаяБРяБбяБ▓яБ┤яБояБеяБ▓яАаяА║

яБУяБ░яБпяБояБ│яБпяБ▓яАаяА║

яБУяБ╡яБ░яБ░яБпяБ▓яБ┤яБеяБдяАаяБвяБ╣яАаяА║

яБТяББяБДяБЕяБЕяБГяББяБМяАаяБГяБПяБНяБНяБХяБОяБЙяБГяББяБФяБЙяБПяБОяБУ яБГяАняА╣яАмяАаяБЗяБЖяАмяАаяБУяБ╡яБняБеяБмяАаяБВяБ╡яБ│яБйяБояБеяБ│яБ│яАаяБРяБбяБ▓яБляАмяАаяБВяАпяБияАояАаяБОяБеяБ╖яАаяБГяБмяБпяБ┤яБияАаяБНяБбяБ▓яБляБеяБ┤яАм яБПяБ╡яБ┤яБ│яБйяБдяБеяАаяБТяБбяБйяБ░яБ╡яБ▓яАаяБЗяБбяБ┤яБеяАмяАаяББяБияБняБеяБдяБбяБвяБбяБдяАаяАняАаяА▓яА▓ яБФяБеяБмяАояА║яАаяА░яА╖яА╣яАаяАняАаяА▓яА▓яА▒яА╡яАаяА▒яА░яА╕яА░яАаяАпяАаяА▓яА▓яА▒яА╢яАаяА╕яА▓яА╕яА░ яБНяБпяБвяАояА║яАаяАляА╣яА▒яАаяА╣яА╣яА╖яА┤яА░яАаяА░яА╣яА╢яА╡яА│яАаяАпяАаяАляА╣яА▒яАаяА╣яА╕яА╢яА╣яА░яАаяА▓яА╡яА╕яА╢яА╕ яБеяБняБбяБйяБмяА║яАаяБ│яБбяБояБ╣яБбяБмяБАяБ▓яБбяБдяБеяБеяБгяБбяБмяАояБйяБояАаяАпяАаяБдяБеяБ╖яБбяБояБзяБАяБгяБляБдяБйяБояБдяБйяБбяАояБпяБ▓яБз яБХяБ▓яБмяАаяА║яБ╖яБ╖яБ╖яАояБеяБняБбяБ┤яАняБйяБояБ┤яАояБгяБпяБн

яБНяБеяБдяБйяБбяАаяБРяБбяБ▓яБ┤яБояБеяБ▓яБ│яАаяА║

Continue on page no.128

126

| March 2013 | ENGINEERING REVIEW

www.engrreview.com

PORT FOLIO

Continued from page no.126

128

| March 2013 | ENGINEERING REVIEW

www.engrreview.com

IN FOCUS

A.T.E. : Innovations for excellence

Our product portfolio include multinational brands such as

Mr. Mukesh P. Trivedi Senior Vice President, Infrastructure Water Projects A.T.E. Enterprises Private Limited Q. A.T.E. ENTERPRISE being one of the leading distributors of pumps in India & has established its brand in the pumps market, how did you in the last few years achieve remarkable position in Indian market?

A.T.E. Enterprises Private Limited is recognized in the pump industry for more than 25 years having provided solutions for liquid transfer in partnership with world renowned brands in various industrial segments in India.

Flow technology forms an integral part of Clean Technology Group of A.T.E.; the offerings include energy ef�icient solutions for wide spectrum of application based solutions; be it pumping, mixing and aeration of water, wastewater to sewage and storm water management. The other areas of liquid transfer cover precession and controlled dosing and metering solutions for handling corrosive and www.engrreview.com

hazardous liquids.

Flow technology’s services include selecting and sizing pumps and systems with knowledge based application engineering and excellent after sales services. The company has also developed its own pressure boosting system – BoostStar.

Q. Can you please brief us about international alliances ?

A.T.E.’s �low technology division is a comprehensive & end-to-end solutions provider for liquid transfer problems of its customers. Based on its principals’ domain expertise and specialization in varied applications, A.T.E. brings to its customers some of the world’s leading technologies in the Indian market. We have an extensive product portfolio that covers a wide expanse of applications areas to serve the band-width of industrial and building services markets in India.

● ABS Pumps, Germany for sewage & wastewater submersible pumps, mixers, aerators, etc ● Huber SE, Germany for screens, screenings treatment, grit separation and treatment, sludge treatment, membrane bio reactor (MBR), micro screening / �iltration, etc ● Ebara Corporation, Japan for stainless steel high pressure single and multi-stage pumps ● • Iwaki, Japan for dosing, metering and seal-less magnetic drive pumps ● Yamada, Japan for air operated double diaphragm pumps for corrosive �luids and for greasing and lubrication systems. ● Daido Machinery Corporation, Japan for positive displacement internal gear pumps ● Walchem, USA for automated dosing controllers and allied instrumentation in water treatment, electroplating, chemical processes, etc. ● Hydropneumatic Pressure boosting systems for residential, commercial and industrial applications.

With over 9 sales and service of�ices in major cities across India, A.T.E. is a single window partner for customers ENGINEERING REVIEW | March 2013 |

129

IN FOCUS

comprehensive solutions.

liquid

transfer

Q. What are the latest initiatives A.T.E. ENTERPRISE has undertaken in industrial pumps space? Which are your focus areas?

Water and wastewater segments offer promising markets for at least next decade if not more hence our emphasis would be to focus on these segments. Ef�icient water �low management in conditions of varying water pressure and �luctuating demand has always been a challenge. It is an even greater challenge to manage �low while optimizing energy consumption.

Amongst the host of systems that are currently available in the market, the ‘BoostStar’ hydro-pneumatic (HyP) pressure boosting system from A.T.E. wins hands down as it combines ef�icient water management and optimum energy consumption.

‘BoostStar’ is designed and engineered to manage the water �low of high-rise apartments, townships, bungalows / villas, commercial buildings such as malls, hotels and of�ice buildings and also for industrial applications. What is unique about BoostStar is that it provides the highest level of intelligence and automation. It has the most advanced inbuilt features such as con�igurable time-of-day and day-ofweek demand patterns, pumps autocascading and rotation for prolonged pump durability, Q/h runtime graphs, advanced protection, data and fault logging, BMS connectivity and remote alerts & noti�ications via SMS. A.T.E. BoostStar HyP systems are engineered using the most stringent quality and testing standards. At the heart of the BoostStar HyP systems are the world’s leading brand of centrifugal pumps manufactured by Ebara,

130

| March 2013 | ENGINEERING REVIEW

Japan, and instrumentation and control systems built using the best components. The scalable design of the BoostStar HyP systems enable a variety of con�igurations, ranging from basic �ixed speed systems to advanced and fully automated variable speed systems.

Q. What are the market opportunities for A.T.E. ENTERPRISE products in India?

How do you plan to position these products?

As mentioned earlier, water and wastewater segments in India offer big opportunities both in short and long term. We have excellent offerings from global leaders to cash on the opportunities. We are quite well-placed with designers, accreditation with consultants, contractors and endcustomers, not only because of salient features of our offerings but also leveraging from proven performance track.

The house of A.T.E. is synonym with quality, reliability and pre and post sales service support.

Q. In order to sustain at frontier position, what are the marketing strategies that are applied & will be applied for Indian market?

We in A.T.E. strive to provide its customers world-class technology, world-class quality and world-class service. This DNA is borne out by the high level of satisfaction expressed by our customers in an independent survey & also emphasis on human relationships, its ethical business standards and its uncompromising values which has resulted in the group being looked upon as a reliable partner by customers, partners, principals, suppliers and employees alike. Over the years, A.T.E. has gained know-how in startup and scale-up of manufacturing

operations encompassing feasibility studies, plant location, manpower recruitment, lay-out, construction, selection of plant and machinery, regulatory compliance, vendor development, commissioning and streamlining of operations, quality controls, etc. Exposure to state of the art manufacturing and supply chain practices through joint ventures; continuous learning and innovation enable us to put up excellent manufacturing facilities in a short time.

Q. Can you please elucidate the contribution of technology innovations in the success of A.T.E. ENTERPRISE products?

With depleting water resources, water scarcity is turning out to be a serious challenge not only for current use, but also for the use of future generation. In this context, the importance of effective water management through treatment, recycle and reuse cannot be overemphasised. The day is not far when ‘your most reliable water source could be - your treated wastewater’. The A.T.E.‘s Clean technology group apart from liquid transfer solutions also offers a comprehensive range of state-ofthe art technologies and customized solutions for sustainable water management. The company has the technology and the experience to handle dif�icult to treat ef�luents and has successfully executed complex treatment schemes, enabling their customers to not just meet stringent zero discharge regulations in landlocked areas but also manage recycle and reuse of wastewater.

Q. Brief us about the quality policy for A.T.E. ENTERPRISE business?

We at A.T.E., believes in and commits itself to “Total Customer Satisfaction”. We endeavor to be www.engrreview.com

IN FOCUS

a Customer Oriented Company which delivers: Products of the best quality, appropriate technology and world-class services, which meet and preferably surpass-customer expectations. We strive to attain and retain market leadership by continual improvement in each �ield of our business activities, provide a challenging, fair and ful�illing work environment, operate in an environment friendly manner with a social conscienceand provide our stake holders adequate returns.

Q. Please highlight more about A.T.E. ENTERPRISE top line product range? Is there any new launch or in pipeline stage?

The A.T.E. is into the domains of textile engineering, clean technology, machine - to - machine (M2M) solutions, �low technology and print & packaging solutions.

Each vertical has its solutions and segments de�ined. Product range too is vast to cover. Through Clean technology, A.T.E. aims to provide world-class, sustainable solutions in Energy & Water – in particular: comfort conditioning; wastewater management (STP, ETP); pumps & other equipment for managing �low.

We do have new solutions in pipeline for launching in near future. One of them is a solar thermal system which can deliver heat in the form of steam/thermal oil at temperatures of 140oC to 200oC. Single solar equipment will generate 100kg/hr per day of steam. Existing thermal systems, when supplemented with A.T.E.’s solar concentrator, would reduce consumption of fossil fuels to a very large extent. The group is also developing unconventional renewable energy solutions based on biogas.

Q. How do your perceive Indian pumps industryagainst the global market?

www.engrreview.com

Indian pump industry is quite matured one, particularly for the centrifugal and bore-well pumps.

With a history of more than eighty years in manufacturing, Indian manufacturers not just cater to local markets but also serve overseas demands. Pumps being the basic equipment for every sphere of the national economy, the Indian pump industry have in its own growth, contributed immensely to the economic growth of the country.

The enterprise in the Indian pump industry merits appreciation for the achievements of prompt and competent indigenisation of almost every type of pumps in gigantic sizes, of a variety of constructional features and operational sophistications & of pumps in a variety of materials of construction. The industry has over the years built up great potentials to meet technological challenges.

It is estimated that the production of pumps in the country is presently of the order of ` 1200 crores, contributed by some one million pumps per year, produced by some 500 odd manufacturers of large, medium and small scales.

(Reference: Indian Pump

manufacturing association website)

Q. What are the key technological trends that are driving pump industry?

Trends that drive pump industry globally are to create barriers through technology differentiations.

Focus on energy ef�iciencies and meeting demanding statutory regulations particularly on energy, environmental and safety.

Q. According to you what is the future of the Indian pumps industry?

Even though Indian pump industry was always challenged by global players on technology and reliability,

Indian manufacturers had costs to its advantage, however now with Chinese players coming in contention, we can sustain our position by continuously adapting new technologies, materials, quality, productivity, & service in that order. Success will also depend on a brain trust of technical people in the organization. Good business planning therefore must include the engineering expertise that has made such business possible in the past & will without doubt continue to do so in the future.

Q. According you what are the factors affecting to your business?

The growth impediments are largely on account of slowing down of economy and industry facing a liquidity crunch. In private sector, deferring investment plans and on institutional front it is on account of inordinate delays in project executions. Input costs like power, fuel, interest and distribution costs are putting pressure on margins.

Q. According to you what are the measures to be taken by Indian manufacturers in order to compete with global players?

Global competition is essential for overall growth. It keeps Indian manufacturers abreast on new technologies and stretches them to raise the bar to upgrade themselves on critical factors. Continues efforts must be made on improving processes and there-by improve quality, and productivity. Commit to match the reliability comfort offered by global players. The other differentiation would be to be �lexible on customizing to customer needs as this may be dif�icult or quite expensive with global players. Indian manufacturers should leverage our relatively low cost engineering skills to their advantage.

ENGINEERING REVIEW | March 2013 |

131

Preserve Mankind’s Priceless Treasures . . . for Centuries

®

DEHUMIDIFIERS

provide the ideal preservation environment in Museums, Archives and Libraries

Bry-Air Dehumidifiers, in conjunction with Coolers and Air & Gas Purification Systems are being used in renowned museums, archives and libraries all over the world to help preserve this valuable heritage.

Backed by

Service

Write to us today for cost effective solutions ISO 9001:2008 & 14001:2004 CERTIFIED

Phone: +91 11 23906777 E-Mail: bryairmarketing@pahwa.com www.bryair.com

Engg. Review

Meet us at Booth No. C20

RB/BA/1219HVCA4R1

Valuable artefacts, paintings, books, etc. of bygone era can deteriorate rapidly due to organic and inorganic corrosion caused by moisture, pollutants and harmful gases. They need to be preserved for posterity in a controlled low temperature, low moisture and pollutant-free environment.

ACREX India 2013

Bombay Exhibition Centre, Mumbai

7– 9 March 2013

ENGINEERING REVIEW |

139

| March 2013

I N D U S T R Y U P D A T E TECHNOLOGY s

Metals & Allied Industries : Global & Domestic Scenario

142

TECH TRENDS

Metals & Allied Industries : Global & Domestic Scenario Aluminium : Global Scenario:

A lump of Bauxite

Various analytical studies have shown that near-term prospects look decent for aluminium. There’s reasonable demand from the aerospace sector, and from the auto sector in North America and higher energy prices are also supporting the market. Analysts have also indicated that global aluminium demand is expected to reach 48.2 Million Tonnes (MT) in 2012, up 7% compared to last year.

The increase will be driven by 11% growth in Chinese demand, as well as higher consumption in India (+10%), Japan (+5%), North America (+5%) and Latin America (+5%), though the growth in Europe will be �lat. As a result, the global market is expected to be balanced.

Currently, Accuride Corporation a leading manufacturer and supplier of commercial vehicle components in North America, has announced a $13 million aluminium wheel capacity expansion plan. The plan entails the addition of aluminium wheel machining and polishing equipment.

Main Downstream Products :

The main downstream products are Fused Alumina, Special Alumina / refractory raw material, Aluminium & non-ferrous casting for automobiles, rolled products, wheels extrusions foils, castings, alloys, sections, sheets, home appliances, strips etc. In the past the integrated and secondary players were separate constituents,

142

| March 2013 | ENGINEERING REVIEW

with little overlap between them.

Recently, a spate of mergers and acquisitions has virtually made the downstream segment the preserve of the integrated producers.

Downstream Products

The main downstream products are Fused Alumina, Special Alumina / refractory raw material, Aluminium & non-ferrous casting for automobiles, rolled products, wheels extrusions foils, castings, alloys, sections, sheets, home appliances, strips etc. In the past the integrated and secondary players were separate constituents, with little overlap between them.

Recently, a spate of mergers and acquisitions has virtually made the downstream segment the preserve of the integrated producers.

Indian Scenario : -

The three major producers of aluminium in India are Hindalco, Vedanta Group and the state owned Nalco, who mine/procure bauxite and convert it into aluminium ingots.

These three together account for the majority of share of total domestic aluminium production.

Bauxite:

India is endowed with large deposits of high quality bauxite ore, amounting to almost 5% of the world’s reserves, totaling to about 3 billion tonnes.

At 5.3 million tonnes of aluminium production, (expected capacities by 2015) these reserves are likely to last www.engrreview.com

TECH TRENDS

for 100 years. At 10 million tonnes per annum production, which India should reach between 2020 & 2025 our bauxite reserves will last for 4550 years.

Power (Coal):

All Indian primary metal producers have captive power plants. Green�ield smelters are also being planned, based on captive power generation, using coal. India’s 250 bn tonnes non-coking coal reserves (proven and indicated), are the fourth largest in the world.

The stamp commemorates the 150th anniversary of the Geological Survey of India. Presently, Hindalco is producing different value-added products and services, namely, Fresh wrap aluminium foil, Everlasting aluminium roo�ing sheets, Permashield aluminium waterproo�ing membrane sheeting, and Al Planet, an exhibition showcasing aluminium products for the construction industry.

Hindalco’s foil business and packaging division (like Superwrap, Freshwrap and Freshpakk semirigid containers) delivers versatile solution to meet the multi-pronged needs of customers. It also offer packaging solutions to well-known brands in the pharmaceuticals, healthcare, dairy, confectionery, processed foods, personal products, tobacco industries and also serve the HVAC (heat, ventilation and air conditioning) segments with radiator and AC �in stock.

In future downstream projects, National Aluminium Company Limited (NALCO) and the Orissa government formally set up the joint venture (JV) company Angul Aluminium Park at an estimated cost of ` 75 crore. Nalco has 49.5 percent www.engrreview.com

stake and the Orissa governmentowned Industrial Infrastructure Development Corporation (IDCO) has 50.5 percent stake.

The park would host ancillary and downstream industries like coal tar pitch, aluminium �luoride, aluminium conductors, aluminium castings, extrusion, slugs and circles. Nalco will supply hot metal from its smelter to the aluminium processing units in the park to ensure considerable savings in consumption of power.

Similarly Hindalco would set up a ` 1000 crore aluminium downstream project near its existing smelter at Hirakud. The project envisages setting up of rolling mill to manufacture high quality aluminium �lat rolled products (FRP) and cans Nalco and Orissa Industrial Infrastructure Development Corporation formed a joint venture �irm, Angul Aluminium Park Private Ltd for setting up an Aluminium Park adjacent to Nalco’s smelter plant in Angul district In which both ancillaries and downstream units shall be encouraged to set up their respective units within the proposed Aluminium Park.

Nalco has �loated “an Expression of Interest (EoI) on July 27, 2011, for inviting potential entrepreneurs / manufactures in both ancillaries and downstream category to participate in the proposed Aluminium Park.

Indian postage stamp showing Bauxite, Chalcopyrite, Psilomelane (respectively aluminium ore, copper ore, and manganese ore) from India

Planned growth in Indian aluminium production :

The Indian aluminium industry’s enthusiasm to grow smelting capacity on an ambitious scale here and abroad - the wanderlust is that of Nalco - was not dimmed in any way by the adverse performance of the

World Aluminium Production

ENGINEERING REVIEW | March 2013 |

143

TECH TRENDS

metal during the recession. According to sources, Nalco is working to give shape to three mega projects simultaneously, including a $4-billion 500,000 tonnes smelter along with a captive 1,250 power complex at East Kalimantan in Indonesia.

Nalco is also pursuing a project of similar con�iguration at Jharsuguda in Orissa. The promised access to 80 million tonnes of bauxite deposits at Gudem and KR Konda in Andhra Pradesh will also lead Nalco to build a 1.4-million tonne alumina re�inery in the state. Hindalco has also got big things on its plate. If all its projects get commissioned on revised schedule, then Hindalco will see its smelting capacity rising to 1.7 million tonnes from 500,000 tonnes and alumina re�ining capacity to 6.5 million tonnes from 1.7 million tonnes by 2013. Meanwhile, Novelis acquisition has given Hindalco global leadership in that value added segment where path breaking technologies are in application.

Vedanta has arrived on the Indian aluminium scene much later than Hindalco and Nalco. While it has made up for the lost time by gaining control of Balco and Madras Aluminium, Vedanta is aggressively building new capacity through green�ield and brown�ield routes.

India to face major aluminium surplus by 2013.

Aluminium industry in India is moving towards overcapacity, since supply is likely to grow in excess of demand going forward. Considering that all aluminium projects would begin commercial production with expanded capacity as planned, there could be at least 2 million tonnes

144

| March 2013 | ENGINEERING REVIEW

of additional capacity for exports by 2013. Fitch Ratings report recently said that India’s aluminium productions will more than treble to 4.4 Million tonnes by mid 2012 with new capacities coming on stream, along with requisite captive Power generation capacities.

Copper Ores: Global Scenario:

World mines production continued to underperform relative months of 2011, remained practically unchanged compared with production in the same period of 2010 (+0.1%) : Concentrate production declined by 0.5% and solvent extraction – electro winning (SX-EW) grew by 2.8%.

Production at three of the world’s four leading producers (Chile, Peru and United States) that combined accounted for almost one-half of the world’s production was down by an aggregated 2.8% during the �irst eleven months of 2011 compared with that in the same period of 2010. Production in China, currently the second leading copper mine producer, was up by 12% in the same period Indonesian production declined signi�icantly in October / November due to labour unrest. On a regional basis, mine production increased by 6.5% in Africa, 3% in Europe, and 12% in North America, and 7% in Oceania, but decreased by 3.5% in South America and 5% in Asia.

The average mine capacity utilization rate for the �irst eleven months of 2011 fell to 78.5% from 80% in the same period of 2010.

World mine production of Copper Ore in November, 2011 in terms of copper content was 1,362,000 tonnes.

Domestic Scenario: HCL is the only domestic producer of Copper Ore. The production of Copper Ore during February’ 12 is 2.46 lakh tonnes against a production of 3.11 lakh tonnes during the same period of 2010-11: a decrease by about 20.9%. On a cumulative basis up to the period February’12 of �inancial year 2011-12, the production of Ore is 31.64 lakh tonnes against a production of 32.58 lakh tonnes during the corresponding period of 2010-11: a decrease by about 2.89%.

Copper Metal Global Scenario:

During the �irst eleven months of 2011, world re�ined production grew by 3.2% compared with that in the same period of 2010: Primary production increased by 2% and secondary production (from scrap) increased by 9%. Production increases of 16% in Australia (recovery from 2010 operational constraints), 15% in China, and 38% in the Democratic Republic of Congo were partially offset by declines in Chile (4.5%), the United States (7%), Canada (15%) and Japan (15%). The average re�inery capacity utilization rate for the �irst eleven months of 2011 was practically unchanged from that in the same period of 2010 at around 79%. World re�ined production in November’11 was 1,654,000 tonnes.

Indian Scenario:

The Size of Indian Copper Industry (consumption of re�ined copper per annum) is around �ive lakh tones, which as percentage of world copper market is only three percent. Sterlite www.engrreview.com

TECH TRENDS

Industries, Hindalco and Hindustan Copper are major producers of re�ined copper in India. India has emerged as net exporter of copper from the status of net importer on account of rise in production.

The production of Copper Metal (Cathode) by HCL during the month of February’12 is 1743 tonnes including 221 tonnes production through job work. The production of Copper Metal (Cathode) by HCL including production through job work during the same period of 201011 was 1609 tonnes: an increase by about 8.3%.

On a cumulative basis, production of Copper Metal (Cathode)

by HCL up to period February’12 of FY 2011-12 is 26151 tonnes against a production of 22300 tonnes during the corresponding period of 2010-11: an increase by about 17.27%. At the end of January, 2012, copper stocks held at the major metal exchanges (LME, COMEX, SHFE) totalled 541,739 tonnes, an aggregated decline of 11,038 tonnes from stocks held at the end of December 2011.

Compared to the December levels, stocks were down at LME & COMEX and up at SHFE.

Downstream Products Global Scenario-

China’s Xiangguang Copper plant is expanding to downstream products and started building a complex in Yanggu with total annual capacity of 320,000 tonnes of semi-�inished and �inished copper products.

Sanfeng Copper Industry Co., Ltd., Henan Province, China is expected to manufacture 100,000 tons of highprecision ultra-thin copper plates in different types with a product line covering electronic copper bands www.engrreview.com

Copper World Mine Production and red copper bands such as radiofrequency cable straps, brass bands for socket connectors, bands for transformers, brass plates, red copper plates etc., which will be widely used in such industries as electronics, electrics, auto terminals, etc.

Lead & Zinc Ore

Lead & Zinc are the most widely used non-ferrous metal, after aluminium & cooper. Both are traditional metals with modern applications. Lead is primarily used in battery industry while the main use of Zinc (Zn) is for coating iron and steel products in order to make them corrosion resistant. Other uses are in brass alloys, die casting alloys, chemicals and rolled zinc products.

Global Scenario:-

The world’s reserve base of lead is estimated at 170 million tonnes.

Australia leads with 35% world

reserve base of lead, followed

by China (21%), USA (11%) and Kazakhstan (4%). Zinc is 24th most abundant element in Earth’s Crust.

The world’s reserve base is estimated at 480 million tonnes. Australia accounts for 21% of world’s zinc reserve base, followed by China and USA (19% each), Kazakhstan (7%), Canada (6%), Mexico and Peru (5% each).

Lead & Zinc Metal Global Scenario:-

Production and consumption of lead is increasing worldwide. Total annual production is about 8 million tonnes; about half is produced from recycled scrap. The top lead producing countries are Australia, China, USA, Peru, Canada, Mexico, Sweden, Morocco, South Africa and North Korea, Australia, China and the United States account for more than half of primary production. Global Lead Production during the year was ENGINEERING REVIEW | March 2013 |

145

TECH TRENDS

tonnes of previously mined gold were held by Central Banks and 74,000 tonnes was available in the form of coin, bullion, jewellery and scrapThe world’s top �ive producing gold mining companies include: Barrick Gold, Goldcorp, AngloGold Ashanti, Newmont Mining Corporation and Kinross Gold Corporation.

Indian Scenario for Gold :World Zinc Production 8.827 million tonnes.

Zinc:-

As per Mineral commodity Summary of United States Geological Survey, Largest Producer of Zinc in 2009 was China 2,8 million tonnes whereas the global production during the year 2009 was 11.13 million tonnes.

Indian Scenario :Zinc Metal:-

In India, the main producers of Zinc are

electricity. The government will also gain as this type of ventures will generate huge employment.

Gold

Global Scenario :The estimated reserve base for gold was about 90,000 tonnes metal. Out of the total world resources of gold, 15 to 20 % was obtained as a by-product during extraction of other metals. In addition, ground stocks of 34,000

The only gold producing mine in India is Hutti Gold Mines Limited (HGML).

It has reserves of approximately 600 tons and produces on an average 3 tons of gold a year. India may import 500-550 tonnes of gold in 2010.

Deccan Gold Mines Ltd expects to start gold production by end-2010.

The company is targeting 4 tonnes of gold production annually. Gold is also produced as a by-product in copper smelting.

PGE (Platinum Group Elements) :

● Hindustan Zinc Limited (HZL) (Govt. of India holds 29.54%) of equity share) ● Binani Zinc Limited (BZL) (Private Sector)

Indian Scenario :-

Hindustan Zinc, a Vedanta Group company, has urged the Rajasthan government to allow them to set up a Metal park for ancillary units, downstream metal product manufacturers and silver jewellery industry in the state. The company has assured the government supply of zinc, copper and silver, besides

146

| March 2013 | ENGINEERING REVIEW

Layers of vanadium and chromium-bearing ores in Bushveld (S. Africa)

www.engrreview.com

TECH TRENDS

The platinum group metals (abbreviated as the PGMs sometimes collectively refers to six metallic elements clustered together in the periodic table). The six platinum group metals are ruthenium, rhodium, palladium, osmium, iridium, and platinum. They have similar physical and chemical properties, and tend to occur together in the same mineral deposit. Signi�icant quantities of platinum group metals – Ruthenium, Rhodium and Palladium are formed as �ission products in nuclear reactors. With escalating prices and increasing global demand, reactor produced noble metals are emerging as an alternative source.

Global Scenario:-

The largest reserves of PGMs are located in Bushveld Complex in South Africa. The world reserve base of PGMs is estimated at 66, 000 tonnes concentrated mostly in South Africa (87.5%), followed by Russia (8%) and USA (2.5%)

Indian Scenario :-

In India, appreciable values of platinum group of elements (PGE) were traced in the Precambrian ma�ic/ultrama�ic complexes in Sukinda and Nuasahi sectors of

Orissa and Sitampudi in Tamil Nadu.

Sampling of chromite ore bodies and their associated rocks revealed occurrence of PGE in these areas.

There is a need for application of state of the art technology and integrated multi-disciplinary approach for exploration in the country. The demand for palladium is expected to rise as it is increasingly substituted for platinum as catalyst for petrol engines and to certain extent even in diesel engines.

Other Metals (Molybdenum, Cobalt, etc) Global:Molybdenum

Molybdenum occurs in nature only in chemical combination with other elements. A number of molybdenumbearing minerals have been identi�ied, but the only one of commercial signi�icance is molybdenite (MoS2) - a natural molybdenum sul�ide. The world reserve of Molybdenum was over 19 million tones, located mainly in china,USA, Chilie,Canada, Armenia, Russia, Peru & Mexico.

Cobalt

The identi�ied world cobalt resources are about 13 million tons. The vast majority of these resources are in nickel-bearing laterite deposits, with most of the rest occurring in nickelcopper sul�ide deposits hosted in ma�ic and ultrama�ic rocks in Australia, Canada, and Russia, and in the sedimentary copper deposits of Congo (Kinshasa) and Zambia.

Super-conducting cavity made of pure Niobium (Columbium) produced In an accelerated In Indian, molybdenum is associated generally with copper, lead and zinc ores. Rakha copper deposit in Jharkhand contains 45 to 48 ppm molybdenum. Malajkhand copper deposit in Madhya Pradesh contains 0.04% recoverable molybdenum.

The total resources of molybdenum ore in the country as on 1.4.2005 are estimated at about 19.29 million tones containing about 12,640 tonnes MoS2. Of these, 1.5 million tonnes are in reserves category and 17.79 million tonnes in resources category.

Molybdenum resources are mainly

Indian Scenario :Molybdenum

www.engrreview.com

Cobalt Metal

ENGINEERING REVIEW | March 2013 |

147

TECH TRENDS

located in Tamil Nadu (9.97 million tonnes), Madhya Pradesh (8 million tonnes) and Karnataka (1.32 million tonnes).

Cobalt

The total resources of cobalt ore in the country as on 1.4.2005 are estimated at about 44.91 million tones out of which 30.91 million tones (about 69%) located in Orissa while remaining are available in Jharkhand & Nagaland. Cobalt associated with lateritic nickel deposit in Sukinda area, Orissa and copper slags are two possible secondary resources of cobalt along with sea-bed multimetal nodules.

Rare earth element :Global scenario:-

As per reports in Nature Geosciences by Mr. Yasuhiro Kato, Associate Professor of Earth Science, University of Tokyo, vast deposits of rare earth minerals have been found on the �loor of the Paci�ic Ocean. Rare earths are relatively abundant in the Earth’s crust, but discovered minable concentrations are less common than most other ores. U.S. and world resources are contained primarily in bastnäsite and monazite.

Bastnäsite deposits in China and the United States constitute the largest percentage of the world’s rare earth economic resources, while monazite deposits in Australia, Brazil, China, India, Malaysia, South Africa, Sri Lanka, Thailand, and the United States constitute the second largest segment. Apatite, cheralite, eudialyte, loparite, phospho-

148

| March 2013 | ENGINEERING REVIEW

rites, secondary monazite, spent uranium solutions, and xenotime make up most of the remaining resources.

Undiscovered resources are thought to be very large. China holds the leading position among producers of rare earths followed by Brazil, Malaysia and India. Rare earths are also produced in Russia, Kazakhstan, Kyrgyzstan and Thailand.

Indian scenario :-

In India, monazite is the principal source of rare earths and thorium.

The mineral monazite is a prescribed substance as per the noti�ication under the Atomic Energy Act, 1962.

AMD has been carrying out its resource evaluation for over �ive decades. It occurs in association with other heavy minerals, such as ilmenite, rutile, zircon, etc. in concentrations of 0.4 - 4.3% of total heavies in the beach and inland placer deposits of the country. The resource estimates of monazite in the beach and inland placer deposits have been enhanced from 7.90 million tonnes in 2002 to 10.21 million tones.

IREL, a Government of India Undertaking and KMML, a Kerala State Government Undertaking, are actively engaged in mining and processing of beach sand minerals from placer deposits. IREL produced 35 tonnes rare earths viz, RE �luoride,

cerium oxide, cerium hydrate from conversion of rare earths chloride, in 2007-08 against 1,800 tpy installed capacity.

Future outlook :-

Though China is having only 37% reserves of rare earths, it produces around 97% of world’s supply of rare earth. Concerns have mounted about the supply of rare earths as its predominant supplier China has announced its regulation on export and it will crack down on smuggling.

On September 1, 2009, China announced plans to reduce its export quota to 35,000 tons per year in 2010-2015, ostensibly to conserve scarce resources andprotect the environment. It was reported that China will “further reduce quotas for rare earth exports by 30 percent from next year to protect the precious metals from overexploitation”. As a result of the increased demand and tightening restrictions on exports of the metals from China, searches for alternative sources in Australia, Brazil, Canada, South Africa, and the United States are ongoing. Another recently developed source of rare earths is electronic waste and other wastes that have signi�icant rare earth components.

New advances in recycling technology have made extraction of rare earths from these materials more feasible, and recycling plants are currently operating in Japan. It is an estimated that 300,000 tons of rare earths is stored in unused electronics waste.

As new technologies are developed, perhaps recycling may become the only source for such exotic materials. www.engrreview.com

I N D U S T R Y U P D A T E TECHNOLOGY s

Gears-Motors Industry : Indian & Global Industry Trends

150

TECH TRENDS

Gears-Motors Industry : Indian & Global Industry Trends

T

he global process of harmonizing standards of electric motors is most important to make progress in global trade with Premium Ef�iciency motors (IE3) and energy ef�icient motor drive systems in pumps, fans and compressors, and industrial handling & processing. The

standards include energy ef�iciency testing, labels and ef�iciency classes as well as setting mandatory performance requirements. Progress is reported with the Ecodesign policy in Europe joining the world of countries with Minimum Energy Performance Standards (MEPS) from 2011 while other countries like USA, Canada and Mexico have upgraded their existing mandatory requirements by the end of 2010 to reach IE3. Europe has also started to introduce system performance standards for fans and pumps.

Results from market shift of motor

150

| March 2013 | ENGINEERING REVIEW

sales towards higher ef�iciency classes and analysis of resulting energy consumption in changes of the running stock is reported in key regions: Europe, USA, and China.

Global Focus :

Based on this ongoing development the focus of global attention for major new policy developments can now shift from standard components like �ixed speed induction motors in sizes from 0.75 kW to 375 kW to a wider scope: from 120 W up to 800 kW including all kinds of new motor technologies, running with variable speed and integrated into packaged systems like pumps, fans and compressors. This means that both the existing IEC component standards for testing and ef�iciency classes and national MEPS have to be developed further. A systems optimization approach means dealing with a higher level of complexity with the de�inition of performance of several individual mechanical and electrical components and their interacting ef�iciency.

Energy Efficiency in Industry :

The fact is slowly getting recognized that electric motor systems in industrial applications are responsible for 45% of global electricity consumption. This means: start here! The electricity savings potential is huge, the technology ready, the barriers slowly lowered.

Many studies reveal that the much hailed cost-bene�it driven, modern www.engrreview.com

TECH TRENDS

technology oriented industry is not energy ef�icient. The major concern in industry is product volume and cost, thus pro�itability in competitive global markets.

Many issues like Least Life Cycle Cost -

LLCC are hidden below everyday cost cutting efforts, split responsibilities of investment and operating costs and insecure future production plans. What we can see in many industry audits are outdated and even neglected machines, inef�icient and oversized electrical equipment with mechanical throttles and V-belts where technology offers major improvements for more than a decade. These industries run at higher total cost than necessary and are an unnecessary high load on the environment.

Since the tragic nuclear accident in Japan in March of 2011 political and industrial leaders have shown more concern: the prospects of cheap energy and electricity in the near future are fading. No panacea is in sight that could replace the dreamturned-nightmare of cheap abundant nuclear power. Cogeneration and gas combined cycle are the next available technology for added capacity but are further increasing the CO2emissions. Energy ef�iciency is the best way to cut energy demand and to optimize total cost of ownership.

All sectors - commercial, industry, large buildings, infrastructure and traf�ic systems - have to review their potential of improved energy ef�iciency (see Table 1). All applications, like pumps, fans, compressors for air and cold, conveyer and other industry handling & processing equipment, www.engrreview.com

Motor output versus efficiency for IE1, IE2 and IE need to be reassessed. The share of electricity from motor systems in all the sectors is considerable, with industry reaching almost 70%.

There is a long path from the primary energy used in the power plant to generate electricity (which also is responsible for the CO2 emissions) over the transmission, transformation and distribution losses, to the conversion of electricity into mechanical power in electric motors all the way to the net mechanical energy used at the demand end to pump water, blow air or turn gears.

The losses between the motor and the end use are the key focus of attention in motor systems. Today we still see oversized and outdated equipment driving in partial load with low ef�iciency a large number of mechanical devices (throttles, gears, transmissions, brakes, clutches) that result in low systems ef�iciencies.

The largest share of electricity (68%) is used by industry-sized motors between 0.75 kW and 375 kW (equivalent to 1 - 500 hp). Larger machines up to 100 MW account for 23%, smaller applications down to 1 W including millions of domestic appliances have a fraction of only ENGINEERING REVIEW | March 2013 |

151

TECH TRENDS

9%.

Global Motor Market & Power Used Concluding from an extensive survey of global motor sales of medium sized motors (Brunner, Jakob et al. 2009) market shares are gradually moving towards higher ef�iciency since 2000 mostly through technology driven market shifts (see Figure above).

Up to 2007 the global market is dominated by inef�icient Eff3 motors (depicted as IE0) or IE1 (referring to the de�inition of ef�iciency classes).

Underlying data of Figure 3 stem from various publically available sources (e.g. research reports, sales statistics), data surveyed from national administrations and private organisations by and from estimations derived thereof, using a motor stock model.

Only since 2008 the shift has been and is expected to be accelerated because large economies (USA, China, and Europe) have introduced mandatory regulations with minimum energy performance standards that have increased the market share of high (IE2) and premium ef�iciency (IE3) motors much more rapidly. In all other countries - non-MEPS countries large sales volumes are still on low

152

| March 2013 | ENGINEERING REVIEW

priced products because no life cycle considerations are made by most industrial users. In 2015 market share of inef�icient IE1 motors still might be as high as 25% to 30%.

To estimate the impact of increased market shares on respective shares of running motor stocks and thus on energy consumption a motor stock model was built [10] as data on motor stocks is even scarcer than sales data. To estimate the installed stock assumptions were made on the replacement of already operating motors and on the growth of the stock in each country or country group.

Regarding the existing stock it was assumed that replacement is usually made after a normal life cycle.

Earlier replacements are possible when a motor fails prematurely and repair is not feasible or when a machine is renewed before the life time is reached. If no speci�ic country data are available from literature or our personal survey, assumptions on the size speci�ic life time and the annual replacement rate are made based on the �igures of De Almeida, Falkner, et al. New installations are bound to be directly related to the entire industry development: e.g. Growth rate of Gross Domestic Product, electricity use, industrial investments, etc.

This leads in “saturated economies” in industrialized parts of the world like Europe and USA with smaller annual growth rates of new motor installations to 1 - 3% p.a. of the installed base, in developing economies (China, India, Brazil, Russia) with a much higher annual growth rate of the new installations can be in the range of 3 - 6% p.a. of the installed base. The total motor market in any country is therefore somewhere between 9% and 14% of www.engrreview.com

TECH TRENDS

the installed base which implies that the installed base is something like 7 to 11 times the annual domestic sales volume. From these considerations the stock model then provides �igures about the development of the global stock by ef�iciency classes and by size class.

The resulting transfer of increasing sales �igures of high and premium ef�icient motors into running stock is very slow. With an average life cycle of 10 to 30 years (depending on motor size) the change to more ef�iciency is a matter of several decades. The shift in sales in the last decade will therefore trickle down to move the ef�iciency of the global motor stock only between 2020 and 2030. This means of course that also the electricity consumption of electric motors will only slowly be reduced. Any global or national electric motor renewal program needs more than 10, rather 20 to 30 years to have a complete turnover of system ef�iciency. It therefore has to be designed as a long and continuous effort. The sales volume for the high (IE2) and premium ef�iciency classes (IE3) will go in waves and follow the staggered implementation of mandatory MEPS.

Technology shift :

The asynchronous alternate current squirrel cage induction electric motor is still the workhorse technology of the global industry. It is cheap and reliable. It comes in standardized frame sizes and can be modi�ied for many individual tasks. It has also been going through a large series of energy ef�iciency improvements in the last 20 years. The most recent induction motors can reach very high performance levels just with more careful engineering, manufacturing www.engrreview.com

and more copper wires. These motors are basically �ixed speed but can be operated with a variable frequency converter (VFC) to adapt the torque and speed to the necessary load. This development has great potential by eliminating mechanical throttles and bypasses, especially for pumps and fans run with square torque.

New motor technologies have entered the market: Permanent Magnet (PM) and Reluctance Motors (they come as synchronous reluctance, variable reluctance, switched reluctance and variable reluctance stepping motor) among others.

Meanwhile some older technologies like DC motors are less used because of their high maintenance. Brushless DC motors are taking their place.

New technologies also have a huge potential in smaller sizes and integrated design: the motor, the VFD and the pump, fan or compressor are packaged into on piece of equipment that is both smaller and cheaper and can also have ef�iciency advantages because the components are closely matched.

How a permanent magnet motor works…

A few words on VFD (variable frequency drives) would clarify doubts here :

A variable-frequency drive (VFD) (also termed adjustable-frequency drive, variable-speed drive, AC drive, micro drive or inverter drive) is a type of adjustable-speed drive used in electro-mechanical drive systems to control AC motor speed and torque by varying motor input frequency and voltage. VFDs are used in applications ranging from small appliances to the largest of mine mill drives and compressors. However, about a third of the world’s electrical energy is consumed by electric motors in �ixed-

Switched Reluctance Motor

ENGINEERING REVIEW | March 2013 |

153

TECH TRENDS

A typical VFD with a digital readout

speed centrifugal pump, fan and compressor applications and VFDs’ global market penetration for all applications is still relatively small.

This highlights especially signi�icant energy ef�iciency improvement opportunities for retro�itted and new VFD installations.

Over the last four decades, power electronics technology has reduced VFD cost and size and improved performance through advances in semiconductor switching devices, drive topologies, simulation and control techniques, and control hardware and software. VFDs are available in a number of different low and medium voltage AC-AC and DCAC topologies.

How the VFD works…

A variable frequency drive is a device used in a drive system consisting of the following three main sub-systems: AC motor, main drive controller assembly, and drive operator interface. The variable frequency drive controller is a solid state power electronics conversion system consisting of three distinct sub-systems: a recti�ier bridge converter, a direct current (DC) link, and an inverter. Voltage-source inverter (VSI) drives are by far the most common type of drives. Most drives are AC-AC drives in that they convert AC line input to AC inverter output.

However, in some applications such as common DC bus or solar

154

| March 2013 | ENGINEERING REVIEW

applications, drives are con�igured as DC-AC drives. The most basic recti�ier converter for the VSI drive is con�igured as a three-phase, sixpulse, full-wave diode bridge. In a VSI drive, the DC link consists of a capacitor which smoothens out the converter’s DC output ripple and provides a stiff input to the inverter.

This �iltered DC voltage is converted to quasi-sinusoidal AC voltage output using the inverter’s active switching elements. VSI drives provide higher power factor and lower harmonic distortion than phase-controlled current-source inverter (CSI) and load-commutated inverter (LCI) drives. The drive controller can also be con�igured as a phase converter having single-phase converter input and three-phase inverter output.

Benefits Energy savings

Many �ixed-speed motor load applications that are supplied direct from AC line power can save energy when they are operated at variablespeed, by means of VFD. Such energy cost savings are especially pronounced in variable-torque centrifugal fan and pump applications, where the loads’ torque and power vary with the square and cube, respectively, of the speed. This change gives a large power reduction compared to �ixedspeed operation for a relatively small reduction in speed. For example, at 63% speed a motor load consumes only 25% of its full speed power. This is in accordance with af�inity laws that de�ine the relationship between various centrifugal load variables.

In the United States, an estimated 60-65% of electrical energy is used to supply motors, 75% of which are variable torque www.engrreview.com

TECH TRENDS

fan, pump and compressor loads.

Eighteen percent of the energy used in the 40 million motors in the U.S. could be saved by ef�icient energy improvement technologies such as VFDs. Only about 3% of the total installed base of AC motors are provided with AC drives. However, it is estimated that drive technology is adopted in as many as 30-40% of all newly installed motors.

An energy consumption breakdown of the global population of AC motor installations is as shown in the following table (though old, it shows the global trend):

Control performance :

AC drives are used to bring about process and quality improvements in industrial and commercial applications’ acceleration, �low, monitoring, pressure, speed, temperature, tension and torque.

Variable speed drives can also run a motor in specialized patterns to further minimize mechanical and electrical stress. For example, an S-curve pattern can be applied to a conveyor application for smoother deceleration and acceleration control, which reduces the backlash

that can occur when a conveyor is accelerating or decelerating.

Performance factors tending to favour use of DC, over AC, drives include such requirements as continuous operation at low speed, four-quadrant operation with regeneration, frequent acceleration and deceleration routines, and need for motor to be protected for hazardous area.

Some examples:

● Conveyor belt drives for manufacturing, which stop every few minutes. While stopped, parts are assembled correctly; once that is done, the belt moves on. ● A crane, where the hoist motor stops and reverses frequently, and braking is required to slow the load during lowering. ● Plug-in and hybrid electric vehicles of all types.

The electronic innards of the same VFD shown above….

Minimum Energy Performance Standards :

The best means to move performance levels of mass produced pieces of equipment has proven to be minimum energy performance standards MEPS. With the now

Global Population of Motors, 2009 Small Power Phase, voltage % total motor energy Total stock

www.engrreview.com

General Purpose Medium-Size

Large

10W to 750W

750W to 375 kW

375 kW to 100MW

9%

68%

23%

1-ph., <240V 2 billion

3-ph., 200V to 1kV 230 million

3-ph., 1kV to 20kV 0.6 million

ENGINEERING REVIEW | March 2013 |

155

TECH TRENDS

● Expand motor MEPS to pumps, fans and compressors including variable frequency drives ● Develop policies to speed up renewal of old existing motor systems.

globally harmonized ef�iciency classi�ication and testing standards it has become easier for legislators to introduce mandatory requirements into national law. Currently over 70% of global electricity use is in countries with electric motor MEPS.

Summing Up :

A sustainable energy efficiency policy consists of three key elements: ● Mandatory minimum performance requirements for components and systems ● Financial incentives for industry investment and for utilities to pro�it from lower electricity sales ● Information initiatives to train and inform industry both as equipment producers and users, ● government on all levels and also Heating, Ventilation and Air Conditioning engineers.

The focus for expanding the number

156

| March 2013 | ENGINEERING REVIEW

of MEPS countries will shift from key industrialized regions (Europe, and USA, with Japan lagging behind) to rapidly expanding BRICS economies (China, India,Brazil, Russia and South Africa) plus other large Asian economies (South Korea, Thailand, Indonesia, Turkey, etc.). From this alter group only China, South Korea and Brazil have already started with motor MEPS.

The successful further development of global policies for efficient motor systems has to include six key issues in parallel:

● Increase number of countries with mandatory motor MEPS: include India, Russia and South Africa ● Develop compliance programs with check-testing and continuous market survey ● Expand scope to all types of electric motors with sizes of 0.12 kW to 800 kW ● Continuously rise the ef�iciency level of MEPS to IE3

Current motor policy with MEPS is basically focussed on sales of new motors and systems only. The very large segment of motor systems under operation is not touched with this. Projects in Europe show there is considerable stock of over-aged and over-sized systems in operation that are far from running ef�iciently.

Policy measures to reach out for this segment are fairly limited. An interesting approach comes from New Zealand: to go both for “Quality repair and rewind” plus rules for which type of motor is allowed to be repaired and which ones need to be replaced. Also �inancial incentives work with a contribution for new premium motors plus an added subsidy if the old motor is brought in and is shown to be replaced.

Based on the shift towards a more ef�icient motor stock and based on additional assumptions on ef�iciency improvements of the rest of the motor systems (e.g. controls, conducts, operation management) the impact of an integrated motor policy on global electricity consumption has been calculated. Nearly 20% to 30% of electricity (and the equivalent volume of CO2-emissions) can be saved if ef�icient motor systems technologies and practice succeed and are implemented in a necessary global policy framework. Only a motor systems approach covering old and new equipment can harvest this potential bene�it for the economy and the environment. This exercise may not be very dif�icult. www.engrreview.com

I N D U S T R Y U P D A T E TECHNOLOGY s

Effect of the recent budget on manufacturing industry

158

TECH TRENDS

Effect of the recent budget on manufacturing industry

L

et’s �irst look at the fundamentals, before we attempt to demystify the effects of budget on the manufacturing industry. That way the reader would certainly have better and deeper insight into their relationship. It would be educative to know how the wheels of �inance and manufacturing move together, (when they fail to do so, the economy may go around in the same grooves or get hiccups).

First the definition : An accepted definition of budget is :-

Water treatment, mobile unit for mining industries

1. An itemized summary of estimated or intended expenditures for a given period along with proposals for �inancing them, which means the legislator preparing the budget has to indicate where the money will come from (revenue) and where it will go (expenditure);

2. A systematic plan for the expenditure of a usually �ixed resource, such as money or time, during a given period: this is a looser usage, we may use it in our daily conversation e.g. a new car will not be part of our budget this year.

3. The total sum of money allocated for a particular purpose or period of time: a project with an annual budget of hundred crore Rupees.

Relevance of Changing Trends in Indian Budgets : As we are aware, the Indian economy experienced major policy changes in early

158

| March 2013 | ENGINEERING REVIEW

1990s. The new economic reform, popularly known as, Liberalization, Privatization and Globalization (LPG model) aimed at making the Indian economy the fastest growing economy and globally competitive.

The series of reforms undertaken with respect to industrial sector, trade as well as �inancial sector aimed at making the economy more ef�icient. Most economists around the world believe that was a very good beginning, and we all have seen how the manufacturing industry got a boost, especially by slow demolition of the dreaded Licence Raj, which ensured monopolistic or oligopolistic business practices. We are not going to forget the times when one would need to wait for 5-6 years for the OYT (own your telephone) scheme to fructify into a real life landline connection and parents used to book a scooter for a child in KG class, so that he or she would get one during college years.

With the onset of reforms to liberalize the Indian economy in July of 1991, a new chapter dawned for us. This period of economic transition has had a tremendous impact on the overall economic development of almost all major sectors of the economy, and its effects over the last decade can hardly be overlooked. Besides, it also marks the advent of the true integration of the Indian economy into the global economy. Some experts still feel uneasy because FDI ( foreign direct investment) in retail, even in certain other infrastructural sectors could have boosted the Indian www.engrreview.com

TECH TRENDS

economy spectacularly -which may be debatable, but it does pinch a little too much. This era of reforms has also ushered in a remarkable change in the Indian mindset, as it deviates from the traditional values held since Independence in 1947, such as self reliance and socialistic policies of economic development, which mainly due to the inward looking restrictive form of governance, resulted in the isolation, overall backwardness and inef�iciency of the economy, amongst a host of other problems.

This happened, despite the fact that India has always had the potential to be on the fast track to prosperity. One cannot deny the existence of the natural tendency to save rather than splurge, a reason which discourages the average Indian investor to be too adventurous or use the credit cards with abandon. This is again arguable, but that is not the focus of this article.

There has been a slow but steady and rather conspicuous shift in all this. Now that India is in the process of restructuring her economy, with aspirations of elevating herself from her present desolate position in the world, the need to speed up her economic development is even more imperative. Also, having witnessed the positive role that Foreign Direct Investment (FDI) has played in the rapid economic growth of most of the Southeast Asian countries and most notably China, India has embarked on an ambitious plan to emulate the successes of her neighbours to the east and is trying to sell herself as a safe and pro�itable destination for FDI. The obvious protest here, while discussing comparative growth patterns of India and China, would be the totally capitalistic ambitions www.engrreview.com

The automotive sector has been doing well so far… of China, while India has not yet fully jettisoned the socialistic leanings of the pre-1991 Indian economic thought patterns and labour-leaning market strategies.

A vital key element is planning in general, while discussing the budget and its effect on the manufacturing industry, we need to have a clearer view of the current 5-year plan i.e 2012-2017.

Here are some of the highlights that place the manufacturing industry segments, in proper perspective :

Five key objectives identi�ied for the (current) 12th Five Year Manufacturing Plan are:-

● Increase manufacturing sector growth to ~ 2-4% more than GDP growth to make it the engine of growth for the economy and increase its share to ~ 25% of overall GDP by 2025. ● Increase the rate of job creation in manufacturing sector to create ~100 million additional jobs by ENGINEERING REVIEW | March 2013 |

159

TECH TRENDS

2025. ● Increase “depth” in manufacturing, with focus on the level of domestic value addition. ● Enhance global competitiveness of Indian manufacturing through appropriate policy support. ● Ensure sustainability of growth, particularly with regard to the environment.

equipment, engineering goods and dies, moulds & tool industry were constituted.

The methodology consisted of inviting information/ suggestions from all the stake holders, such as industry associations, centres of excellence and major PSUs (public sector undertakings) etc. The inputs were deliberated in-depth at various forums, before �inalizing the report.

Now the interesting analysis of current budget and its implications today would seem more relevant in light of the achievements made in the last 5-year plan period:

The planning commission had formulated the following strategies to boost the effectiveness:-

Interestingly Planning Commission constituted a Working Group on Capital Goods and Engineering Sector for the 12th Five Year Plan (20122017) under the Chairmanship of Secretary, Department of Heavy Industry. Seven sector-wise, subgroups, namely, machine tools & plastic processing machinery, earth moving and mining equipment, heavy electrical and power plant equipment, metallurgical machinery, textile machinery, process plant

160

| March 2013 | ENGINEERING REVIEW

1. The industry growth during 11th Plan stood is at 14%. The turnover during 2010-11 was Rs 2,67,944 crore. There is a need for rapid growth of the sector, for which it is proposed to initiate some national programmes. These in turn will create additional demand. It is also proposed to take steps to substitute imports by domestic production.

This is expected to take the sector to Rs 6,81,000 crores in 2016-17 at a CAGR of 16.8%.

Though the industry captains may look at such suggestions and justi�ications with a degree of doubt, the logic behind job creations appears sound. We are not looking at the implementation of various such well-meant programmes.

2. The manufacturing industry remains a key segment in employment generation though other related sectors like transportation and logistics, the service sector have shown great growth in recent www.engrreview.com

TECH TRENDS

years. These are all interrelated of course. The current employment of 1.4 million is proposed to be boosted through a series of recommendations to reach 2.8 million by the end of the 12th Five Year Plan. Those are the statistics from the planning commission. Once again the reader would be well-advised to remember that the planning part of such committees, has to remain holistic, and they have little control on the secondary effects in the market -with its daily ups and downs.

3. It also formulated plans to increase technology content in the domestic production, policy and programme initiatives proposed for R&D, education and training, technology development, technology purchase, technology development abroad on contract, technology acquisition, IPR purchase and ownership, joint technology development and funding for technology upgradation. All these can be easily understood as attempts to secure a respectable place for India in the global scenario. With a highly quali�ied economist as the prime minister, a sense of balance seems conspicuous in planning and in-depth analysis of the economic situation even during the planning stage.

4. It is an open and somewhat unpalatable secret, that some subsectors of capital goods in Indian manufacturing sector are not up to the global standards. It is proposed to provide exposure, facilitation, technology development support and support for acquisition of technology �irms abroad. Some of the PSUs are proposed to be elevated as national/ global champions. The abysmally low ef�iciency of some such segments remains a deep concern for Indian www.engrreview.com

economic pundits. Whether we like it or lump it, our behemoth of bureaucracy, causes too much drag on honest growth by the manufacturing sector.

A well-oiled and tight governmental administration can reduce the delays and ensure honest implementation, as shown by two states, Gujarat and Bihar.

Little wonder then, the centre is contemplating imposing a �ine on the administrators who delay the whole process without any justi�iable explanations. This situation is a bottleneck for us, and heartily disliked by foreign investors.

Among the newer aspects, technology and design development support is proposed to be provided to the capital goods sectors for producing energy ef�icient machines. This is obviously a very vital development, and can have far reaching effects on every aspect of manufacturing and our competitiveness in all related aspects. The observations above, get further complicated here when ENGINEERING REVIEW | March 2013 |

161

TECH TRENDS

multiplier effect.

The capital goods industry contributes 12% to the total manufacturing activity (which is about 15% of the GDP). Quite a substantial contribution.

With a view to achieve 9% growth in GDP during the 12th Five Year Plan, the manufacturing industry should grow at least by 11% to 13% per annum. This would mean that the Capital Goods sector, which is considered to be the core of manufacturing, should grow at around 17% to 19%. we realize that the monopolistic and oligopolistic trade practices have stumped our growth for too long.

The inordinate political opposition to FDI in retain for example has cost India dearly, as millions of jobs could have been generated, if most of the supporters of the coalition at centre had looked beyond their noses, and kept national economic health in view. The opposition seems to lack a clear-cut roadmap, and things get murkier in the capital goods sector where there are today more obstacles than smooth roads.

Some interesting new de�initions include “Capital Goods” sector that comprises plant and machinery, equipment / accessories required for manufacture / production, either directly or indirectly, of goods or for rendering services, including those required for replacement, modernization, technological upgradation and expansion. It also includes packaging machinery and equipment, refrigeration equipment, power generating sets, equipment and instruments for testing, research and

162

| March 2013 | ENGINEERING REVIEW

development, quality and pollution control. There is no ambiguity here.

Further, sub-sectors such as machine tools, plastic machinery, dies/ moulds & tools, earthmoving & mining equipment, heavy electrical & power plant equipment, metallurgical machinery, textile machinery, process plant machinery and light engineering goods have been included.

Capital goods sector is extremely crucial for the development of our economy for the following two crucial reasons: Capital Goods is considered as a strategic sector and development of domestic capabilities is essential from a national self-reliance and security perspective, employment generation remains a vital factor, Capital Goods sector has multiplier effect and has bearing on the growth of the user industries as it provides critical input, i.e., machinery and equipment to the remaining sectors covered under the manufacturing activity - our reliance on the small scale industries and lone entrepreneurs, reinforces this

Post Budget Scenario : The market watch exerts opine there is a mixed effect. The reaction by the markets to the budget was negative.

The Sensex and Nifty fell over 1.5% each, the Indian Rupee (INR) fell close to a percent while the ten year bond yield rose by 8bps. Equity market volumes touched record highs of Rs 427,000 crores as derivative market volumes jumped 100%.

The negative market reaction to the budget was largely caused by a few factors affecting sentiments of investors. On the equity side, increase of surcharge in corporate tax and dividend distribution tax from 5% to 10% for domestic companies hurt market sentiments. The INR followed equity markets down as FII’s sold around Rs 1300 crores of equity.

All these may not be earth-shaking developments for the manufacturing sector, but some effect could be possible.

Another after-effect of the current budget was that the bond yields rose on the back of higher than expected borrowing numbers.

The government is borrowing a net of Rs 484,000 crores and a gross of www.engrreview.com

TECH TRENDS

Rs 629,000 crores while the markets expected a lower gross borrowing number as the government had hinted of using its excess cash balances of Rs 80,000 crores for debt repayment.

The gross borrowing number on a pure net borrowing plus redemption basis is Rs 579,000 crores and the government is planning to carry out a switch of illiquid to liquid securities for Rs 50,000 crores. Again this step may have an effect on the long term basis, on general health of the manufacturing sector.

The budget on the other hand, addresses some discom�iting problems of the economy in terms of de�icits. Fiscal de�icit issue is being addressed with commitment to lower �iscal de�icit to 3.6% of GDP in 201516. The government has not stuck to earlier �iscal de�icit targets but this time around the weak INR, that is trading around 6% off all time lows, is forcing it to act on de�icits. The fact that the government achieved a 5.2% �iscal de�icit in 2012-13 despite GDP growth falling to ten year lows indicates the keen eye on de�icit numbers.

The �inance minister ostensibly seems wary of the current account de�icit (CAD) that is trending at all time highs of 4.6% of GDP as of �irst half of 2012-13. The FM is looking to plug the CAD through foreign capital �lows and for more �lows to come

A growth in manufacturing sector, especially electronic hardware, likely. through the macro fundamentals of the economy must strengthen. Hence lower �iscal de�icit and lower in�lation is the priority for the government.

In�lation as measured by the WPI (Wholesale Price Index) is down from levels of 9% to levels of 6.5% over the last one and half years.

In�lation is expected to stay at around 6% to 6.5% levels in 2013-14 despite weak economic growth as prices of administered goods is passed on to the consumer. All these factors will affect the manufacturing industry in no uncertain terms, in the long run.

Experts also tell us that the economy correction process is not short

and easy. It is long and painful as growth is sacri�iced for long term �iscal consolidation. India is in the long and painful path of economic correction and that is wholly positive for markets. Lower �iscal de�icit and lower in�lation will bring down interest rates in the economy leading to lower bond yields. That single factor could have a deep impact on the manufacturing sector, beyond any doubts.

Equities will start doing well as the economy is seen, as being on the mend while a good equity market will bring in capital �lows

The case of 2011 budget in other countries for comparison

www.engrreview.com

ENGINEERING REVIEW | March 2013 |

163

TECH TRENDS

Summing UP :

leading to a stronger INR. Global factors of central bank liquidity and good prospects of growth in the US on the back of improving housing and labour market will help Indian equities stabilize and run up going forward. Short term volatility will be high for markets but that is part and parcel of the game.

The green aspects of the budget :

This is an increasingly vital aspect that is lately being incorporated, thanks to some well-informed politicians who also possess credible quali�ications and sense the urgency to fall in line with advanced economies, where the ‘green lobbies’ have been highly in�luential in governments ensuring the budget carries a hefty portion for green aspects. Our own budget seems to be providing notional increments, but at least a beginning has been made. The stress on green manufacturing, is slowly changing the entire manufacturing philosophy.

The Online spending :

164

| March 2013 | ENGINEERING REVIEW

India was late in entering the personal computer revolution, the software revolution, the later smaller explosions - however the idea that online spending by manufacturers has gone up noticeably in recent years, can be understood better at the global level.

Now that we in India are part of the BRIC ( Brazil Russia India and China) - four of the healthiest runners in the marathon of economic growth, we need to keep a tab on global spending. The chart below, tells us what was expected to happen last year.

It appears as if our current budget is neither explosively progressively not depressingly regressive. It does not lack greatly promising indications, where more hard work will be needed from all sectors, not only the manufacturing sector, to pull up our fast-dropping growth rate, which is pegged at less than 5% as per the prime minister’s press release very recently.

However this is no reason for crying wolf because for all the years preceding the current year, the growth rate was hovering around 8.00% which caused admiration or jealousy in other countries depending upon what political stance they took and what economic stakes were at play. At this juncture let’s not deny fact either, for example in an earlier article the author had shown how the South Korean white-goods giants chose India to set up their global R&D hubs, one of them choosing 16 different locations. This fact calls for applause.

The automobile sector has also been sanguine in the last �ive or six years, we export auto components of highest quality to half the nations in the leading economies around the world.

Therefore this budget is good, perhaps even better than expected, from the manufacturing sector’s point of view.

Like every year, when noises emanate from a variety of sources, this year also the same observers expressed satisfaction or disappointment. But the mood in industry seems upbeat. www.engrreview.com

BUSINESS NEWS

Italian coordinate measuring machine manufacturer COORD3 releases its 2013 cmm model range New Renishaw PH10 Plus provides a 20% improvement in repeatability over the original PH10 heads

operational data including:

I

talian Coordinate Measuring Machine manufacturer COORD3 has released its 2013 CMM model range offering improved measuring performances.

The 2013 CMM series offers the inclusion of the new PH10 PLUS series of motorized indexing probe heads, wireless thermal compensation, high resolution free-�loating measuring scales and a free Stylus Change Rack.

The launch by COORD3 of the new series of Renishaw PH10 motorized indexing heads designated PH10 PLUS, provide a 20% improvement in repeatability (0.4µm) over the original PH10 heads with increased long-term stability and reliability.

Combined with an optional extended 3-year warranty, the new PH10 PLUS heads offer COORD3 CMM users a new standard of indexing head performance by providing reliable precision in even the most demanding measurement applications, including long reach applications such as those using the SP25M scanning probe.

PH10 PLUS probe heads have the enhanced ability to store

www.engrreview.com

● Head moves and the position of each move ● Head lock/unlock events ● Head errors including position and when error occurred ● Head overload events including position and when error occurred

The PH10 PLUS head provides the ability for the stored data to be download as part of a head recalibration or service repair.

The unique COORD3 Bluetooth wireless CMM thermal compensation allows the measuring system to automatically and dynamically compensate for thermal changes in the CMM and part without the use of cabling. Thermal compensation of a coordinate measuring machine’s principle structural components, and the part being measured, are desirable to ensure measuring accuracy over an extended temperature range when the CMM is installed outside of a temperature-controlled room or enclosure. Typically a temperature compensation system comprises temperature sensors and cabling running through the machine back to the CMM controller. The more sensors the more accurate the solution ,but these cables can cause CMM mechanical issues and will eventually fray or break due to the CMM’s

constant motion.

The COORD3 wireless system allows the CMM to perform with stated measuring accuracy from 16° to 26° C, according to the company.

In addition, the 2013 COORD3 CMM series utilizes 0.1µm resolution measuring scales that are free�loating in support tracks, eliminating any CMM structural changes from in�luencing measuring scale accuracy.

Traditionally, measuring scales are rigidly �ixed to the CMM and hence move with the CMM structure introducing measuring errors.

Coordinate Measuring Machine supplier COORD3 is celebrating its 40th anniversary this year. Its 2013 product line-up includes its new UNIVERSAL CMM Range and large measuring volume Gantry CMM Solutions.

To celebrate this milestone in the company’s continuing contribution to the global CMM market is it providing a free styli change range with its 2013 CMM packages.

Coord3 Industries, based in Torino Italy, is an ISO 9001:2000 certi�ied CMM manufacturer with operations in the USA, China and India.

Small COORD3 Hera NT CMM series will feature New Renishaw PH10 PLUS probes

For more information Jaspal.singh@coord3-cmm.com

ENGINEERING REVIEW | March 2013 |

165

BUSINESS NEWS

Bitzer announces plans to expand operations in India

B

itzer, the worlds’ largest private compressor manufacturer has announced that it is expanding its operations in India. The BITZER Group is the world’s largest independent manufacturer of refrigeration compressors with sales companies and manufacturing facilities for reciprocating, screw and scroll compressors and pressure vessels all over the globe.

Bitzer has been present in India since 2007 through a 100% owned Bitzer subsidiary - BITZER India Pvt. Ltd. It has developed an enviable reputation as a reliable supplier of its compression products to major OEM’s in India like Blue Star, Voltas, CIAT India, Climiveneta, Motherson Group, Panasonic India, Ingersoll Rand, Reynold India. In addition it serves clients like BPCL, Indian Oil, Reliance Industries, Maruti Suzuki, Taj Hotel, Hotel Leela, Radisson Hotel, Wal-Mart, Birla Retail, Reliance Energy, NTPC, Bharat Electronics , Indian Navy and Coast Guard through its of�ices in Mumbai and New Delhi.

The activities primarily focus on customers support all aspects of application and systems design.

Bitzer has a highly trained team of engineers to train and supports its clientele in the country. As a leading provider of compressors, Bitzer in India offers technical, commissioning and offers technically superior solutions to its customers. BITZER is globally known for manufacturing

166

| March 2013 | ENGINEERING REVIEW

the most energy ef�icient products in its class and this makes it possible for its Indian customers to consume least possible energy, contributing to the country’s drive to reduce its energy and carbon footprint.

According to Robert de Bruyn, Managing Director of Bitzer India, “ products manufactured by us are used for air-conditioning and refrigeration and �ind application in most of the industries. The process chillers made with our screw and reciprocating compressors are used extensively in power plants across the country. The central air conditioning plants in of�ices of major power companies would also have BITZER screw compressors.

BITZER has supplied more than 30,000 compressors in India till date and these are working with hundreds of OEM’s and thousands of end customers across the country“.

Now with a view to ready itself for the market which is anitcipate to experience exponential growth due to the envisaged setting up on the cold chain for the transportation and sale of agricultural products, as well as the opening up of foreign investment in retail, Bitzer plans to expand its owned & operated ‘Green Point’ Service Centres at Mumbai and Delhi to Bangalore (will be opened

by April 2013). In addition, It will be having resident sales managers at Bangalore, Chennai and Kolkata.

World wide companies like WalMart, Carrefour, Metro Cash-n-Carry etc are all Bitzer customers and with the expected entry/ expantion of their footprints in the country, Bitzer expects that the demand for its cooling systems will go up many

Bitzer announces aggressive expansion plans in India.

(L - R) Harvinder Bhatia - General Manager (Sales) BITZER India; Rob de Bruyn Managing Director, BITZER India; Mr. Marcus Loistl, Director Marketing & Communications - BITZER, fold. With its recent acquisition of the truck and trailer refrigeration division of Lumikko, BITZER will start offering the product line to the Indian market, by mid this year. The demand for truck refrigeration is growing exponentially in India and is expected to grow over 20-25 percent each year and BITZER would be well placed to meet this demand with its energy ef�icient product range.

According the Marcus Loistl, Bitzer’s Global Director Marketing and Communications, Bitzer does not have any manufacturing in India.

All the products are sold in India are from its production factories at Germany and assembly plant at Indonesia. Bitzer has a two tier distribution network in India with distributors at New Delhi, Bangalore and Mumbai heavily stocking to ensure ex-stock availability from their pan India of�ices. They are complemented by L2 dealers based out of cities like Cochin, Kolkata, and Chandigarh etc. www.engrreview.com

BUSINESS NEWS

Danfoss reiterates importance of ‘Energy efficiency & an eco-friendly environment’ “We are pleased with being associated with ACREX 2013. This is a unique platform to increase awareness and the importance of Energy efficiency thereby enabling & building a sustainable future for India. The Co 2 challenge is real and energy consumption will grow by 45% by the year 2030, therefore, the need for deploying Co2 abatement technologies is getting much stronger.

F

ollowing the theme ‘Dedicated to eco-friendly environment’ at ACREX India 2013, Danfoss Industries Private Limited – a global leader within energy-ef�icient solutions that help save energy and combat climate change, unveiled the curtain raiser event for the 14th edition of ACREX 2013 at The ITC Maratha, Mumbai.

Danfoss India, in order to promote green growth is hosting ACREX’s �irst ever curtain raiser event. The ACREX 2013 Curtain Raiser event is a forum created by Danfoss in order to instil the importance of understanding and working towards energy ef�iciency. Danfoss is hopeful of making this forum an annual event. The theme for the evening was ‘towards sustainable development’ which is in keeping with the overall theme of ACREX this year. This curtain raiser event sponsored by Danfoss will be one among various forums to express Danfoss’ commitment to energy ef�iciency.

Danfoss continues to focus on highly ef�icient solutions for both refrigeration and air-conditioning segments. As a result, the company will highlight some of its new products for the air-conditioning segment during ACREX 2013. The products include VZH- the 2nd generation of inverter scroll compressors for commercial applications, SH485 – Danfoss’ innovative 40 ton compressors for large chillers and rooftops and LLZ

168

| March 2013 | ENGINEERING REVIEW

- the new scroll compressor for LBP (Low Back Pressure) refrigeration which broadens the existing range for MBP (Medium Back Pressure) applications. Sponsored by Danfoss, the special curtain-raiser event encompassed an engaging panel discussion with keen participation from several eminent speakers from the industry.

The curtain raiser received an overwhelming response, with the audience also being addressed by experts in HVAC & Refrigeration on the challenges faced by the industry and India’s increasing participation in combating against global warming.

“We are pleased with being associated with ACREX 2013. This is a unique platform to increase awareness and the importance of Energy ef�iciency thereby enabling & building a sustainable future for India. The Co 2 challenge is real and energy consumption will grow by 45% by the year 2030, therefore, the need for deploying Co2 abatement technologies is getting much stronger. We at Danfoss with our “Solution ready” platform can signi�icantly contribute to India’s Energy ef�iciency agenda. I really look forward to engaging with Industry stalwarts on this exciting event.” said P. Ravichandran, President Danfoss India.

ACREX 2013, which is to be held from 7th to 9th March 2013 at Mumbai organized by Indian Society

of Heating, Refrigerating and Air Conditioning Engineers (ISHRAE).

About Danfoss

Danfoss Industries Private Limited, a leader in mechanical and electronic components and solutions, is a 100-percent owned subsidiary of Danfoss Group. Danfoss India serves a wide range of industries that rely on Danfoss products for their component and sub-system needs-state-of-art refrigeration, air conditioning components and controls, VLT® Drives and a range of heating valves, controls & solutions for HVAC, district cooling & under �loor heating applications.

Established in 1998, Danfoss is headquartered in Chennai with a nation-wide sales and support network comprising of 10 of�ices, a manufacturing unit, R&D centre, strong network of channel partners and employs over 400 people.

For more information Web: www.danfoss.com/India

www.engrreview.com

BUSINESS NEWS

Ecolab named one of the world’s most ethical companies for seventh consecutive year Ethisphere recognizes Ecolab for ethical business practices and industry leadership

F

or the seventh consecutive year, Ecolab Inc. (ECL) has been named one of the world’s most ethical companies by the Ethisphere Institute. Since 2007, the Ethisphere Institute has awarded the annual designation to companies throughout the world that demonstrate the highest ethical standards.

“Every day Ecolab’s 41,000 associates strive to make the world cleaner, safer and healthier,” said Douglas M. Baker, Jr., Ecolab chairman and chief executive of�icer. “This purpose guides us to manage our global operations with integrity and care for the health, safety and prosperity of our associates, customers, communities and the environment.”

The Ethisphere Institute is a leading international organization dedicated to the creation, advancement and sharing of best practices in business ethics, governance, anticorruption and sustainability. Ethisphere reviewed a record number of nominations from companies representing 36 industries and more than 100 countries “We are seeing more companies like Ecolab be proactive and create new initiatives that expand ethics programs and cultures across entire industry activities,” said Alex Brigham, executive director, Ethisphere.

“We are excited to see the 2013 World’s Most Ethical Companies take these leadership positions, and embrace the correlation between ethical behavior and improved �inancial performance.”

The methodology for the ranking includes reviewing codes of ethics, litigation and regulatory infraction histories; evaluating the investment in innovation and sustainable business practices; looking at activities designed to improve corporate citizenship; and studying nominations from senior executives, industry peers, suppliers and customers.

For more information Web: www.ecolab.com

170

| March 2013 | ENGINEERING REVIEW

Industry leaders sponsoring India Warehousing Show

5

th India Warehousing Show is a little less than two months away and is shaping up great with tremendous support from leading industry players and organisations. The show has garnered 5 sponsors and almost 150 participants as of today. Anuj Mathur, organiser of IWS 2013, says, “I am grateful to all our valuable sponsors and partners for extending their kind support and association year on year”.

“We participated at previous edition of the show and it truly paid off. We are thrilled to be back this time too”, said Manisha Mehani of MJ Logistics. One of the prominent sponsors, IndoArya Logistics will sponsor the VIP Access Programme (VAP) during the show. The VAP invites top professionals from user industry and hosts them during the event. Phillips Lighting, which recently con�irmed its participation as of�icial “Green Lighting Sponsor” will showcase its innovative end-user-driven and energy-ef�icient solutions during the event. Siddharth Logistics is the Gold Partner of IWS 2013.

Show Sponsors:

Foundation Partner Indospace : http://www.everstonecapital.com/RealEstate-FundsII. aspx VAP Sponsor IndoArya Logistics : http://www.indoarya.com/ Gold Sponsors Siddhartha Logistics : http://www.siddharthalogistics.com/ Silver Partner MJ Logistics : http://www.mjlsl.com/ Green Lighting Partner Phillips Lighting : http://www.lighting.philips.co.in/

For more information www.IndiaWarehousingShow.com www.IndiaTransportLogistics.com

www.engrreview.com

BUSINESS NEWS

HP delivers simplicity, profitability and consistency for partners New products, services, programs and business modelsaccelerate growth

A

t the HP Global Partner Conference 2013, HP new programs and business models that will enable partners to achieve success through simpli�ied partner programs, more predictable performance rewards, and innovative tools to deliver consistency in partner engagement.

In �iscal year 2013, HP will investapproximately$1.5billion worldwide in channel programs(1) and IT initiatives designed to reward performance, drive demand and simplify partner engagement. HP will continue to improve the HP PartnerOne program and deliver innovations in enterprise technology to partners, including a new cloud test environment.

“Our goal is to deliver a consistent experience that will make it easier for partners to buy, sell and grow pro�itably with HP,” said NeelamDhawan, vice president and general manager, Enterprise Group and country managing director, HP India. “HP has built one of the industry’s broadest partner ecosystems and we will continue to make signi�icant investments to deliver the greatest business value for HP and our partners.”

HP simplifies HP PartnerOne program

The HP PartnerOne program offers proven sales and marketing tools to help partners generate new leads, increase demand for products and www.engrreview.com

services, mine existing businessand make the sale.

HP is delivering simplicity, profitability and consistencyby:

● Implementing a simpli�ied, consistent compensation model that removes rebate revenue gates and caps to improve partner revenue predictability.

This provides clearer visibility to the amount of rebates so partners start getting rewarded from the �irst sale,opening the door to virtually unlimited earning potential. ● Increasing rebates for higher specialist designations, delivering more opportunities to increase pro�itability. ● Extending the amount of time partners have to use their marketing development funds (MDF)from three months to six months, providing more �lexibility around both marketing activities and cash �low. ● Rationalizing and simplifying sales and technical certi�ications in theHP ExpertOnetraining platform,while maintaining the integrity of individual certi�ications and making it easier for partners to gain the sales and technical skills to competently service and support HP customers.

In addition, as part of its channel investments in �iscal year 2013, HP is making a signi�icant IT investment to roll out its new Unison platform,

a globallyconsistent IT platform that will enhance the speed, security, targeting and breadth of communications and joint business planning with channel partners.

HP Autonomy and HP Verticatransition intoHP PartnerOne HP has built a comprehensive Information Optimization portfolio to help clients gain a solidreturn on information by capturing and analyzing 100 percent of their information in realtime.

To simplify the HP Information Optimization go-to-market strategy within the channel, the company is:

● Launching a comprehensive newHP Autonomy partner program, designed after HP PartnerOne, to make it easier to sell, market and deliver HP Autonomy products and services. ● Making the HP Vertica Analytics Platformavailable through the HP PartnerOne program, enabling HP partners to capitalize on market opportunities associated with high-performance, real-time Big Data analytics.

The full HP Autonomy partner program will transition to HP PartnerOne, HP’s global partner program, in a phased approach throughout 2013.

HP provides partners opportunities to innovate and

ENGINEERING REVIEW | March 2013 |

171

BUSINESS NEWS

expand revenue in the cloud Cloud computing enables partners to enter new markets, expand their customer base and capitalize on high revenue potential.To help partners expand pro�itability and deliverConverged Cloud solutionsthat drive agility and speed innovation,HP is extending partner programs to increase cloud opportunities for resellers, service providers and independent software vendors (ISVs).

The new HP Cloud System Ready Program lets members of the HP Alliance One Partner Program rapidly bring applications developed for the client server or internet environment to the cloud. Thisprogram enables ISVs to easily test applications using HP CloudSystem, including access to a test and development environment, training, a self-certi�ication process, promotion resources and ongoing HP technical support.

HP Financial Services, the company’s leasing and lifecycle asset management services subsidiary,has extendedHP CloudSystem �inancing to channel partners and their customers moving to the cloud. This program allows customers to build and scale cloud environments without large up-front cash outlays typically tied to purchasing the technology.

HP broadens program offerings for Printing and Personal Systems

To increase partner revenue potential within the HP Printing and Personal Systems (PPS) group, HP isannouncing a PPS Services Specialization to help partners extend their go-to-market portfolio by offering innovative HP services that span the entire

172

| March 2013 | ENGINEERING REVIEW

product lifecycle. Partners with this specialization will have the tools to excel selling HP services. They also can apply to deliver these services and get even more involved withinthe customer lifecycle. The specialization seamlessly integrates the company’s PC andprinter services into the current HP PartnerOne framework.

HP’s premier Americas client event, HP Discover, takes place June 11-13 in Las Vegas.

About HP

HP creates new possibilities for technology to have a meaningful impact on people, businesses, governments and society. The world’s largest technology company, HP brings together a portfolio that spans printing, personal computing, software, services and IT infrastructure to solve customer problems. More information about HP (NYSE: HPQ) is available at http:// www.hp.com.

(1) Excludes discounting and rebates.

This news release contains forwardlooking statements that involve risks, uncertainties and assumptions. If such risks or uncertainties materialize or such assumptions prove incorrect, the results of HP and its consolidated subsidiaries could differ materially from those expressed or implied by such forward-looking statements and assumptions. All statements other than statements of historical fact are statements that could be deemed forward-looking statements, including but not limited to statements of the plans, strategies and objectives of management for future operations; any statements concerning expected

development, performance, market share or competitive performance relating to products and services; any statements regarding anticipated operational and �inancial results; any statements of expectation or belief; and any statements of assumptions underlying any of the foregoing. Risks, uncertainties and assumptions include macroeconomic and geopolitical trends and events; the competitive pressures faced by HP’s businesses; the development and transition of new products and services and the enhancement of existing products and services to meet customer needs and respond to emerging technological trends; the execution and performance of contracts by HP and its customers, suppliers and partners; the protection of HP’s intellectual property assets, including intellectual property licensed from third parties; integration and other risks associated with business combination and investment transactions; the hiring and retention of key employees;assumptions related to pension and other postretirement costs andretirement programs; the execution, timing and results of restructuring plans, including estimates and assumptions related tothe cost and the anticipated bene�its of implementing those plans;the resolution of pending investigations, claims and disputes; and other risks that are described in HP’s �ilings with the Securities and Exchange Commission, including HP’s Annual Report on Form 10-K for the �iscal year ended October 31, 2012. HP assumes no obligation and does not intend to update these forward-looking statements.

Web: www.hp.com

www.engrreview.com

BUSINESS NEWS

ExxonMobil shares insights on “Getting Smart about Grease” and understanding the code of industry grease performance specifications

E

xxonMobil Lubricants Pvt. Ltd. participated at the 15th National Lubricating Grease Institute (NLGI) – India Chapter Annual Conference and demonstrated an indepth understanding of the coding of industry speci�ications such as DIN and ISO. The conference, organized

by NLGI - India chapter from Feb. 7th to 9th, 2013in Kovalam, is a premier platform for grease-related industry stakeholders in India.

“Understanding the coding used by industry speci�ication such as DIN and ISO can help users select the proper grease for their equipment, and OEMs to specify the grease requirements for their equipment, in a transparent, cost effective manner. As equipment is commonly installed and operated thousands of kilometres from where it is manufactured, it is important that the grease requirements are clearly noted. Understanding and using industry speci�ications such as DIN and ISO can provide clear lubrication selection guidance across the entire supply chain, said Paul Grives, Global Industrial Strategy Advisor, ExxonMobil Fuels Lubricants & Specialties Marketing Company.

The use of industry performance speci�ication can allow original equipment manufacturers (OEMs) to cost effectively de�ine performance standards without the need to specify the use of particular product brands. They enable operators to choose their lubricant supplier based on OEM performance requirements rather than lubricant denotation.

Lubricant suppliers continue to

www.engrreview.com

have the opportunity to differentiate their products to exceed minimum performance standards.

According to ExxonMobil, smart usage of greases starts at its advanced formulation process, and extends to recommending correct application expertise, up to product performance that delivers even under some of the most extreme operating conditions.

Backed by more than 100 years of industry expertise, Mobil-branded greases are expertly formulated to meet a wide variety of operating conditions in both industrial and mobile equipment, including extreme applications such as high and low temperatures; water contamination; heavy or shock loads; or variable speeds. Mobil greases are available in a range of viscosity grades to offer customers added choice and �lexibility.

Mobil Industrial Lubricants offered portfolio of greases in India includes MobilithSHC™, Mobil SHC Polyrex™, Mobil Centaur XHP™, Mobilgrease XHP™ 461/462, , Mobilgrease XHP™ 222 and Mobilgrease XHP™ 222 Special.

Through consistent quality and performance, ExxonMobil grease products ensure productivity and pro�itability for India’s industries.

Tata Ficosa Automotive Systems Private Limited recently selected Mobilgrease XHP™ 222 for the lubrication of conveyor bearings that witnessed high level of contamination from water. The water had led to bearing failures and high frequency of regreasing.

However, the use of Mobilgrease XHP™ 222,a lithium complex grease

with excellent adhesion and water resistance characteristics helped reduce the consumption of grease, reduce the number of bearing failures from four to zero and also reduce the bearing temperature by 6 Deg. C Another company which bene�ited from the use of Mobil grease is JSW Steel Ltd. It had replaced mineral oils with Mobiltemp SHC™ 460 Special in its COREX unit at its Bellary plant. It also introduced the introduced Planned Engineering Service that included onsite inspection, lubrication clinic to train the �ield personnel on lubrication awareness and provided guidance in system �lushing and changing over procedures. The use of Mobiltemp SHC 460 Special resulted in overcoming bearing failures as well as operational defects of DRI Screws.

It helped with improved productivity with an increased steel production by 2 % with 13680 tons of steel per annum.

Swastik Pipes Ltd. selected the Mobilgrease XHP™ 222 for the Cold Rolling Machines (CRM) roller bearings that were facing a problem of Grease washout by coolant, increased bearing temperature, and high regreasing frequency. The plant observed an average1bearing failure in 2months per mill. The use of Mobilgrease XHP™ 222 over an NLGI 2Conventional Li thickener Grease helped in improving productivity and in decreasing of bearing failure by 50% and grease consumption by 33%.

ENGINEERING REVIEW | March 2013 |

173

BUSINESS NEWS

16 Indian students to attend Honeywell leadership challenge academy Â&#x2122; '', hijYZcih [gdb VgdjcY i]Z ldgaY id ViiZcY egd\gVb Vi J#H# HeVXZ GdX`Zi 8ZciZg Â&#x2122; Jc^fjZ hX]daVgh]^e egd\gVb ^che^gZh hijYZcih id ejghjZ hX^ZcXZ VcY bVi] ZYjXVi^dc

H

oneywell (NYSE: HON) announced that 227 students from 30 countries will attend the Honeywell Leadership Challenge Academy (HLCA) this year. This includes 16 Indian students from schools in Bangalore, Pune and Delhi.

The unique scholarship program uses interactive technology and science-oriented workshops and team exercises to teach children of Honeywell employees between the ages of 16-18 leadership skills in science, technology, engineering, and math (STEM).

Activities will be delivered in fun and innovative ways that bring STEM studies to life. The students will meet scientists, engineers and former astronauts, who will help reinforce core leadership competencies and share their �irst-hand professional experiences.

Students also will engage in interactive challenges such as: designing, building and testing their own rockets; participating in simulated astronaut training, shuttle missions and a moon walk; and conducting DNA extraction experiments on fruit. To familiarize themselves with the program, students can access an online HLCA social media community site before, during, and after the program.

Honeywell will run HLCA over two consecutive week-long programs from February 23 to March 8, 2013, at the U.S. Space & Rocket Center in Huntsville, AL. â&#x20AC;&#x153;We are pleased to select another impressive group of students to the

174

| March 2013 | ENGINEERING REVIEW

Honeywell Leadership Challenge Academy,â&#x20AC;? said Tom Buckmaster, president, Honeywell Hometown Solutions, the corporate citizenship organization. â&#x20AC;&#x153;Our goal is to continue to develop a new generation of leaders, engineers, and scientists who can address the challenges of tomorrow. What better way than to oďŹ&#x20AC;er this exciting opportunity to these exceptional students.â&#x20AC;?

Since its launch in 2010, Honeywell, in partnership with the U.S. Space & Rocket Center, has awarded more than 850 scholarships to students after a rigorous application and review processes based on academic achievement and community involvement. All junior and senior level high school children of full-time Honeywell employees are eligible to apply.

Financial contributions from Honeywell employees help fund the scholarships, including tuition, meals, accommodations and program materials. â&#x20AC;&#x153;HLCA was such a great experience for me,â&#x20AC;? said Christy Czarnecki, a 2011 HLCA scholarship recipient and 2012 HLCA Alumni Ambassador from New Jersey. â&#x20AC;&#x153;It reinforced my leadership skills and was the reason why I decided to major in engineering at Clemson University.â&#x20AC;? â&#x20AC;&#x153;Honeywell continues to be an industry leader when it comes to promoting STEM educational programs for children around the world,â&#x20AC;? said Dr. Deborah Barnhart, executive director and CEO of the U.S. Space & Rocket Center. â&#x20AC;&#x153;The

U.S. Space & Rocket Center is proud to work with Honeywell on this program and we are honored to prepare the young people entrusted to us with leadership skills that will stay with them for a lifetime.â&#x20AC;?

About Honeywell

Honeywell International (www.honeywell.com) is a Fortune 100 diversiďż˝ied technology and manufacturing leader, serving customers worldwide with aerospace products and services; control technologies for buildings, homes, and industry; automotive products; turbochargers; and performance materials. Based in Morris Township, N.J., Honeywellâ&#x20AC;&#x2122;s shares are traded on the New York, London, and Chicago Stock Exchanges.

About Honeywell Hometown Solutions

The Honeywell Leadership Challenge Academy is part of Honeywell Hometown Solutions, the companyâ&#x20AC;&#x2122;s corporate citizenship initiative, which focuses on ďż˝ive areas of vital importance: Family Safety & Security, Housing & Shelter, Science & Math Education, Habitat & Conservation, and Humanitarian Relief. Together with leading public and non-proďż˝it institutions, Honeywell has developed powerful programs to address these needs in the communities it serves.

For more information, Web: www.honeywell.com

www.engrreview.com

TECH TRENDS

Developing Technology for 1200 kV Transformer – TARIL Experience

D

evelopment of 1200 kV technology has been a great experience for Transformers & Recti�iers India Ltd. UHV technology is not yet established in India.

It is still in the nascent stage. A few experimental test lines were setup in USA, Japan, Italy, USSR, China etc.

Commercial operation is limited to Chinese 1100 kV line commissioned

Views showing 333 MVA 1150/3 / 400/3 / 33 kV Single Phase Autotrasformer under test at TARIL.

in 2009 or erstwhile USSR 1150 kV line which operated for a short period.

1200 kV AC Transmission corridors are essential for India considering that excess generation in Eastern and North Eastern blocks is to be transmitted to load centres www.engrreview.com

located far away in Northern and Western regions. In view of lead time available before commercialization, POWERGRID embarked upon the idea of developing a 1200 kV test station along with a short 1200 kV transmission line on Public Private Partnership (PPP) model. First phase comprising 3 single phase Auto Transformers forming a bank of 1000 MVA, 1150 / 400 / 33 kV has been commissioned on No Load and dedicated to Nation.

UHV transformer is the largest and the most critical link in the power system. Reliability of the grid highly depends to a larger extent, on the reliable transformers.

Reliability is the sum total of reliable speci�ication, reliable design, reliable material, reliable manufacturing and of course reliable O&M at site.

Developing a 1200 kV Class reliable transformer for TARIL, who are specialized in special transformers and power transformers up to 400 kV range of transformers, was a great challenge which has been met with successfully.

Various critical design issues related to dielectric design, thermal design, control of a powerful leakage �ield, short circuit withstand capability,etc. during design of this transformerwere handled successfully. State-of-art software were used to get precise results and design margins.

Longitudinal insulation was more challenging owing to transport height limitations.

Permissible transport height en route limited ENGINEERING REVIEW | March 2013 |

175

TECH TRENDS

UHV Transformers are essentially large rating transformers and require facilities to handle larger assembly weights and dimensions.

TARIL have major infrastructure available to manufacture such heavier components e.g.20 tonne vertical winding machine, 150 tonne core building platform, a large VPD autoclave, 250 tonne active part handling capacity, 2.8 MV Impulse generator rating etc.

However, balancing facilities like winding mandrel, increased battery of capacitors for temperature rise test, particle counting facility etc. were added to manufacture such high rating transformer.

the allowed window and winding heights. Winding with shielded turn arrangement was adopted to get near uniform voltage distribution across the winding.

1200 kV calls for larger radial clearances which enhance criticalityof dielectric stresses due to stressed oil volume effect. Larger oil gaps have to be divided to smaller gaps based on 2Dimensional electrostatic �ield study to increase factors of safety.

Large rating transformers have a powerful leakage �ield, which if not controlled properly lead to hot spot temperatures in the structural parts. Appropriate shielding measures were taken to avoid hot spot temperatures.

Higher value of leakage �lux also generates eddy currents responsible for hot spots in the transformer windings.

Continuously transposed cables with epoxy bonding were employed to control winding hot spot temperatures as well as improve the dynamic short circuit withstand capability.

State-of-art softwarebased on �ield solution was used to analyze the strength and rigidity of windings and clamping structure integrity towards axial and radial components of mechanical forces during short circuit conditions.

UHV Transformers are essentially large rating transformers and require facilities to handle larger assembly weights and dimensions.TARIL have major infrastructure available to manufacture such heavier components e.g.20 tonne vertical winding machine, 150 tonne core building platform, a large VPD autoclave, 250 tonne active part handling capacity, 2.8 MV Impulse generator rating etc.

However, balancing facilities like winding mandrel, increased battery of capacitors for temperature rise test, particle counting facility etc. were added to manufacture such high rating transformer.

A reliable manufacturing of this UHV transformer requireda concept of design to manufacture, qualitative materials from approved quality vendors, good manufacturing

176

| March 2013 | ENGINEERING REVIEW

infrastructure including all required tools like vertical winding machines of higher capacity, core building platform, vapour phase drying ovens, iso-static pressing of winding stabilization, higher capacity cranes, air casters, shielded test station and above all clean rooms for windings and active part assembly..All such things were made available during manufacturing of this transformer. It is mandatory to de�ine all process steps in anexhaustive normative documentation in order to have a total control over a process during manufacturing of such transformers. Various check lists mentioning all required technical parameters need be �illed up during various manufacturing processeswere developed and followed religiously.

After completion of manufacturing under thorough technical supervision, transformer was tested for all required routine and type tests. A corona shield of bigger diameter which was also a challenge to manufacture was developed indigenously for conducting partial discharge test. Factory acceptance tests included Impulse Test, Partial discharge test and temperature rise test and transformer passed all the tests successfully with fairly compared parameters with designed values.

Developing technology for a 1200 kV (UHV) transformer has been truly a great satisfying experience for TARIL! This Transformer shall form part of Phase II of the 1200 kV test station and shall be used for loading the transformers of Phase I on 400 kV side.

For more information write to : E-mail: editor@engrreview.com www.engrreview.com

TECH TRENDS

The challenging journey towards successful charging of 1200kV National test station Dr. S K Agrawal - Executive Director / B.N.De.Bhowmick - General Manager / Akhil Sundaran - Engineer Technology Development Department, POWER GRID CORPORATION OF INDIA LTD.

P

OWERGRID, the Central Transmission Utility (CTU) of the country has been entrusted with the task of creation of a strong and vibrant National grid in the country, to ensure the optimum utilization of generating resources, conservation of an eco-sensitive right-of-way (ROW) and the �lexibility to accommodate the uncertainty of generation plans.POWERGRID is responsible for planning, coordination, supervision and control over inter-State transmission system and operation of National and Regional Power Grids.

However, the task of establishment of large transmission network requires judiciousconsideration of socio-economic and technical challenges that includes Right-of-Way availability, protection of �lora and fauna, reduction of transmission losses, control of system fault levels, cost optimization etc.Over the years in-order to address these evergrowing challenges POWERGRID has adopted power transmission at extra high voltage levels of 400kV and 765kV respectively. However, due to the continued growth of economy and population growth, electricity requirement is increasing exponentially.

To meet these energy requirements of the society, large generation projects are envisaged in the coming years. However most of these generation sources are identi�ied in the resource rich areas of North-Eastern and Eastern part

www.engrreview.com

Dr. D. Devendranath Additional Director

A. Yellaiah Joint Director

Table 1: Comparison of power transmission capacities of various voltage levels

Description ROW in m

Capacity (MW)

Power density (MW/m)

400kV

765kV

1200 kV

15

45

87

46

600-700

of the country. The load centers are concentrated in Northern, Western and Southern parts of the country.

Hence there arises the need for transmitting bulk power across the length and breadth of the country by optimizing the ROW requirement and with reduced system losses, which can be achieved by adopting higher voltage levels.

Concept for UHVAC system development

POWERGRID management attended an Ultra High Voltage (UHV) AC symposium at China in July 2007. Draw-

64

2500-3000

92

6000-8000

ing inspiration from the concept used for indigenous development of UHVAC technology in other countries, back in IndiaPOWERGRID �loated the idea for indigenous development of technology. It was decided to adopt 1200kV as the next level of transmission voltage.

SWOT analysis

SWOT analysis was done to examine the viability of indigenous development of development of UHVAC technology.

Development model

ENGINEERING REVIEW | March 2013 |

177

TECH TRENDS

Intensive interactions were made withIndian equipment manufacturers from August 2007 onwards. As there was no national / international standards available, need was felt for establishing a test station which will help in optimizing system and equipment parameters before going for commercialization.

Manufacturers were encouraged to make investments keeping a progressive view of future in mind.

400kV Bina Substation of POWERGRID was selected for establishing the test station. The development of test station was taken up through a Public-Private-Partnership model, where-in manufacturers were to develop 1200kV equipments for installation at the test station and POWERGRID was to provide land, create switchyard and test lines,

Strength

K. A. Aravind Engineering Officer Gr 4

provide testing instruments etc. The developed equipmentsare to be �ield tested and kept under operation for signi�icant time for gaining operational and service experience. The results from tests and studies will help in optimization of switchyard and line con�igurations, system and

Opportunities

Dr. Pradeep M. Nirgude Joint Director

equipment parameters in addition to facilitation of development of �ield proven equipments.

After series of meetings equipment manufacturers came forward to participate in this project of national importance. Tripartite Memorandum of Understandings (MOU) was signed between POWERGRID, Central Power Research Institute (CPRI) and participating manufacturers for establishment of 1200kV UHV test station at Bina (M.P.).

Project Steering Committee and equipment Working Groups

Weakness

178

| March 2013 | ENGINEERING REVIEW

Threat

Since the project involves a large no of private, public and research organizations, a committee was formulated with members from senior management of POWERGRID, Central Electricity Authority, CPRI and participating manufacturers.

This Project Steering Committee (PSC) had been entrusted with the task of resolving various issues and monitoring the progress of the project.

From 2007 onwards, about 20 PSC meetings are held across the country including some at the manufacturer’s facilities, POWERGRID Corporate Centre-Gurgaon and many at project site inBina, MP. www.engrreview.com

TECH TRENDS

Further, to �inalize the 1200kV equipment parameters, working groupscomprising experts having domain/product knowledge, members from POWERGRID and respective manufacturers were formed for eachof the equipment.

These working groups �inalized the technical parameters for the equipments. This helped in integrating the scattered knowledge base of Indian power sector.

Brain storming sessions

Brain storming sessions were carried out for the development of 1200 kV UHVAC transmission system in Jan 2008. Experts invited from countries like USA, Germany, Italy, Russia, Japan and China, shared their expertise and experiences those helped in the evolution of idea of indigenous development.

Integration of International expertise

In order to assist in the development of the technologies which are new to both POWERGRID and the manufacturers, international / national experts were appointed to help in �inalizing initial system and equipment parameters, review of equipment designs, assist during testing etc.

Challenges in finalization of system parameters

Absence of standardized parameters necessitated independent studies for �inalization of 1200kV Ultra High Voltage (UHV) AC system parameters.

Selection of Insulation levels was the most challenging task, as www.engrreview.com

considerations needs to be made for cost optimization as well as equipment safety. Adoption of a straight line approach for selection of insulation levels as done in the case of lower voltages 400kV and 765kV, would have made the 1200 kV system not only uneconomical but also have posed constraints in technical and transportation front. Therefore, detailed insulation coordination studies were carried out with the underlying principle that the insulation impairment /damages for equipments are minimized to an acceptable economically and operationally low level of failure probability. By taking the advantages provided by high performance protective devices, insulation levels were selected optimally by keeping the safety margin for insulation values in minimum. As a result of not extrapolating from the insulation values of lower voltage levels, signi�icant economical and physical advantages were achieved in insulation designs of equipments.

Experimental studies for finalization of switchyard layouts/ line configurations

Upon �inalization of the system parameters, next step was to �inalize the layout of switchyard and line con�igurations. POWERGRID undertook various studies and tests to determine the con�iguration of the 1200kV transmission lines and switchyard. Studies at the experimental facility established at CPRI, Hyderabad include corona cage studies, air gap insulation studies and tests for voltage distribution on the insulator string. Based on study results the conductor con�iguration, air gap clearance and string

con�igurations were �inalized.

Electric �ield studies were also carried out to ensure that the electric �ield values are within the prescribed International limits. Special designs were adopted for switchyard gantry structures to take into account of the large phase-phase clearance requirements.

Provisions were envisaged for varying the clearances, height etc. for experimentation and �ield measurements. 1200kV switchyard layouts thus developed has considerations for reliability, operational �lexibility, ease of maintenance and expansion, availability of land etc.

Different con�igurations of towers were studied with different con�igurations. Deciding parameters were measured and optimal tower designs were selected for adoption at the test station.

1200kV National Test Station layout and configurations

The Test Station is being established with two 1200kV bays, one single circuit (S/C) transmission line of 1.1Km in length and one double circuit (D/C) transmission line of 0.8Km in length. In the �irst 1200kV bay, 400kV is stepped up to 1200kV level through a bank of three single phase transformers. The 1st bay has been terminated at the S/C line, which is interconnected with the D/C line. Connections are being made between the D/C line and 2nd 1200kV switchyard, where the voltage will

ENGINEERING REVIEW | March 2013 |

179

TECH TRENDS

be stepped down to 400kV level by another bank of three single phase transformers. Switching and isolation functions of lines were envisaged by means of 1200kV circuit breakers and isolators. Initially, 1200kV transformers are to be controlled by circuit breaker on the 400kV bay till all the phases of 1200kV circuit breaker are installed. As it is decided to use dead tank circuit breakers which will contain bushing current transformers, usage of separate current transformers was ruled out.

Power �low through the Test Station is planned through the Line-In-LineOut (LILO) of Satna-Bina-III 400 kV transmission line.

Consideration in selection of equipment parameters

Based on the system envisaged and extensive simulation study of the proposed UHV line con�iguration and after giving due consideration to cost and size optimization, equipment parameters were �inalized. It was decided to use single phase transformers because of the high voltage level of system. Insulation levels were kept minimal to control the height during transportation.

Finalization of parameters for surge arrestors was the trickiest one, as the insulation levels of all other equipments were �inalized keeping in view of the protection offered by surge arrestor. Because of the high stress and stringent duty conditions, it was envisaged to use multi column surge arrestors with added energy handling capacity.

Circuit breaker parameters were �inalized after carrying out extensive computer simulation studies. Decision to use dead tank circuit breakers was supported by

180

| March 2013 | ENGINEERING REVIEW

stability and insulation issues with live tank circuit breakers

Development of 1200kV equipments–Manufacturing process

Once the parameters were �inalized, manufacturers commenced design of the equipments. Designs were made by giving speci�ic care to the critical areas of dielectric integrity and mechanical strength. Sophisticated design tools were used for evaluation and re evaluation of designs. The designs were �inalized in consultation with the consultants appointed.

Design of UHVAC transformer, the most critical equipment has been met with several challenges like control of stress, heat dissipation, electrical and magnetic losses, cooling issues, etc.

Design of UHVAC surge arrester with enhanced energy requirements was indeed a daunting task. It was evident for the team that the only and con�ident way ahead was to go back to the basics and evaluate the design concepts based on the vast experience with lower voltage level products.

Manufacturers had raised their manufacturing capabilities and further improved quality control measures during manufacturing of various equipments.

For the sake of uniformities and to compliment the efforts of transformer manufacturers who had made huge investments, POWERGRID has sourced the 1200kV bushings and made them available for installation on the transformers.

Factory testing had been carried out on the developed equipments. All of them have successfully passed the tests. Due to the limitation of testing facilities in some manufacturer

works, factory testing was carried out to the maximum extent possible with the available test apparatus.

CPRI has also assisted in carrying out the tests on some of the equipments at their facilities at a reduced cost.

Challenges in design and construction of switchyard /lines

Design and construction of civil foundations were extremely challenging due to the gigantic weight and type of support required for the UHVAC equipments.

Due to the large clearance requirements added with the weight of multiple bundle line conductors, tower designs were re-evaluated and engineered to meet the desired results. It is to be mentioned that application has been �iled for patent of one S/C line tower design with Indian Patents and Trademarks of�ice.

Construction of lines was with extreme dif�iculties due to the mammoth size of tower components.

Due to the large height of 1200kV double circuit tower of the order of 125mtrs, erection activities was done under strict supervision and trained man power was used for working at such heights. Use of safety gears was strictly enforced to avoid any mishaps during the construction stage.Strict quality control measures are ensured for tower members.

Minor glitches viz. tower cross arm bending, insulator string break faced during stringing, were solved by engineering modi�ication and repair

Transportation of equipments

The poor condition of the roads and bridges put a lot of hurdles and delay in transportation of the transformer www.engrreview.com

TECH TRENDS

from manufacturer works to the site.

Equipment transportation was delayed for a long time. After extensive route survey, several route changes were made in an attempt to make the equipments available for charging at an earliest date.

Installation

After the arrival of equipments at site, tremendous efforts, attributable to its heavy weight, were made to put it in the plinth for further installation.

Equipment installations were done carefully and extra care was taken with strict supervision of all activities to avoid any damage to equipments.

All equipments were subjected to pre-commissioning tests, the procedure for which was developed

by POWERGRID in consultation with manufacturers. No abnormalities were observed and results were comparable with that of factory tests, which proved proper transportation, installation and commissioning of the equipments.

Present status

Upon completion of successful precommissioning tests, equipments are being charged successively from January 2012 onwards.

● First phase transformer along with associated equipments were charged on 27th January 2012. ● After completion of stringing on 1200kV S/C line, it was charged from 1200kV bay on 29th February 2012 ● Other two phase transformers and associated equipments were charged on 26th May 2012. ● 1200kV D/C line was also charged on 13th October 2012. www.engrreview.com

Other major equipments viz. 1200kV Isolator and circuit breaker in Bay-I are about to be commissioned shortly.

With the successful charging of Bay-I and the lines, India has achieved world’s highest transmission level voltage. With this POWERGRID & Indian manufacturers have shown to the world, their capabilities in developing the technology indigenously.

Activities for commissioning of Bay-II are ongoing. Foundations for transformers and other equipments were completed. Upon charging of the Bay-II and interconnection to the 400kV line, equipments canbe loaded and extensive �ield tests will be carried out.

Dedication to nation

1200kV National Test Station was dedicated to nation by Hon. Union Minister of State for Power (I/C) Sh. Jyotiraditya M. Scindia on 26th Dec 2012 in the august presence of CMD and other senior of�icial of POWERGRID and equipment manufacturers.

Speaking on the moment, minister said that this is an important milestone in development of India’s electric power transmission. It will facilitate the transfer of bulk power from remotely located generating stations to long distance load centers. This effort will also result in saving of huge right-of-way (ROW), minimize the impact on �lora and fauna, and ensure cost-effective bulk power transmission corridors in the country.

Speaking on this momentous occasion the minister also disclosed the government’s target of achieving 90,000 MW power production during

the 12th Five Year Plan (2012-17) and stated that, “The inter–regional capacity of Indian grid, currently standing at 28,000 MW is expected to escalate up to 48,000 MW in the current plan period”. He further disclosed that a total of Rs.12 lakh crore is proposed to be spent out of which Rs 7 lakh crore would be used on electricity production, Rs. 3 lakh crore on transmission and Rs. 2 crore on distribution.

Brie�ing on the initiative focused towards developing the largest power grid in the world by connecting four major grids in India, Minister said, “This will ensure transmission of 70,000 MW power to all nooks and corner of the country. He said four grids of power grid instituted in 1990 by late Rajiv Gandhi have been linked and only the southern grid was left to be linked to rest of the four grids. This would be accomplished by 2014, he said. Following this, India will have the biggest grid in the world, said the minister.

The minister also disclosed the plans over establishing three power plants at Vindhyachal (1,000 MW), Khargone (1,300 MW) and Gaurwara (1,500 MW). State run power major NTPC Ltd is expected to establish these power plants.

International conference on development of 1200kV National Test Station

In order to disseminate the knowledge acquired during the initial stages of system design, equipment design, and switchyard layouts, an international conference in association with IEEMA and CBIP was organized in September 2010.

More than 200 EHV & UHV experts across the world were present at this ENGINEERING REVIEW | March 2013 |

181

TECH TRENDS

historic conference.

Contribution of POWERGRID to international standardization POWERGRID has extensively contributed for bringing international standardization in UHVAC level, by being a member of International Council on Large Electric Systems (CIGRE). Some of the CIGRE working groups which POWERGRID has made contribution are WG A3.22, B3.22 and B3.29.

Some of the Technical Brochures that are already released bearing details of Indian 1200kV system are listed below:

TB 362 – ‘Technical requirements for substation equipment exceeding 800kV’ (WG A3.22) TB 400 – ‘Technical requirements for substations exceeding 800 kV’ (WG B3.22) TB 456 – ‘Background of Technical Speci�ications for Substation Equipment exceeding 800 kV AC’ (WG A3.22) TB for ‘Field tests technology on UHV substation during construction and operation’ (WG B3.29) is under �inalization.

Uniqueness of Indian 1200kV

To realize the best design practices, technically and economically for the transmission line and the substation, important technical solutions for network problems speci�ically suited to the requirement of the UHV system have been introduced.

It includes insulation co-ordination with optimized insulation level, high performance multi column surge arresters and dead tank Circuit

182

| March 2013 | ENGINEERING REVIEW

Breakers.

These sophisticated technologies helped in realization of highly reliable and economical UHV substations and transmission lines and resulted in reducing the size of UHV equipments.

Way forward

The test bays and test line at National Test Station shall be used for various �ield tests/ trials so that the results and feedback can be used for developing �ield proven equipment as well as to gain initial operational experience.

In conclusion this Indigenous R & D effort, in addition to providing help to develop an efficient bulk UHVAC power transfer system in India, will also lead to:

● Indigenous availability of equipment and proven technology ● Optimization of cost ● Ease of service ● Opportunity for Indian Manufacturers to become global leaders in UHVAC technology This achievement of development of indigenous technology is one more feather in the cap of Indian power system. Apart from the contribution to the development of India, it undoubtedly represents the most signi�icant International achievement in high voltage power transmission.

The project will serve as a key to the development of India’s electric power transmission backbone.

Indian Electrical Industry today can proudly announce and display its R&D capabilities in developing 1200 kV equipment in a short period of less than 5 years through R&D and Innovation. Commercialization of

1200kV technology in future will help in ensuring a reliable and dependable power supply for the continued and accelerated development of India.

Further, 1200kV transmission system initiative will help in the large scale ef�icient evacuation of power in the 12th & 13th Plan period. The 1200kV system is a step towards overcoming the challenges in the power sector such as Right of Way, environmental considerations, optimization of cost, faster project implementation, coordinate development of transmission corridor together with other infrastructure, transmission capacity enhancement through upgrading, reduction of losses and integration of emerging technologies.

It is worth mentioning that POWERGRID is constructing the �irst 1200kV Transmission Line between Wardha and Aurangabad (Line length: 400km) to usher in 1200kV era in the country.More projects will follow based on the success of the 1200kV Test Station.

1200 KV Project – Partners in success

In this ambitious project by PowerGrid, 35 Indian Manufacturers are equal partners in success. They have successfully demonstrated their technical, R&D and Innovation capabilities and indigenously developed and manufactured 1200 kV electrical equipment. Effectively this had proven the “India Power factor” to the world.

IEEMA Journal as a small tribute to these pioneering manufacturers is sharing with you their journey in brief about the trials and tribulations and the challenges faced while developing and manufacturing the 1200 kV Equipment. We reproduce below the www.engrreview.com

TECH TRENDS

experiences of a few manufacturers and in subsequent issues will carry more such information as a part of special series.

M/s Deccan Enterprises Equipment supplied - Polymer Insulators

Deccan Enterprises Private Limited is one of the pioneer and leading manufacturers of silicone composite insulators up to 765kV in the country.

PowerGrid had proposed to establish 1200 kV National Test station at Bina, Madhya Pradesh, utilizing the knowledge and expertise of the Indian manufacturers. To contribute to this prestigious endeavour, Deccan had signed an MOU with PowerGrid, in June 2009, to design, develop, manufacture and supply 1200 kV, 320 kN and 420 kN composite insulators to the Test station. The development was successfully takenup by Deccan’s in-house R&D facility that is recognized by Government of India.

Design:

The design parameters of the insulator like the length, creepage distance, mechanical strength requirements and other electrical parameters were �inalised, after detailed discussions in the working group meetings and Project Steering Committee meetings.

3D EFM software was used to arrive at the optimum insulator & corona ring design to prevent degradation of the polymer material due to electrical stresses and Corona discharge from the metal end �ittings that can degrade and destroy the hydrophobic properties of the silicone rubber. The guidelines provided in IEC 60815, �ield experience of manufacturers around the world and the experience www.engrreview.com

of the in house R&D team were considered for the shed pro�ile. The mechanical strength requirement of 320 and 420 kN, required a detailed design analysis of the end �ittings to be used and the characteristics of the FRP core rod.

Development: The development phase started with the identi�ication of the crimping machine, injection moulding machine, suitable moulds, quality checks to be made for the components and the process of manufacturing. The efforts of the R&D team, after a period of two years, culminated in the �inal product. The total insulator length of 9945 mm was manufactured in three units, with corona rings around the connection zone of the adjacent insulator units. For manufacturing the proto type, new production and testing equipment were added to the basic infrastructure.

Tests:

The complete insulator assembly with the hardware was successfully tested at CPRI, Hyderabad, for proving the electrical parameters.

The insulator successfully withstood Lightning impulse voltage of 2400 kVp, Wet switching impulse voltage of 1800 kVp and Wet power frequency voltage of 1200 kV(RMS).

The mechanical strength was tested and the pull out load achieved was 540 kN. The insulator was then installed at the 1200 kV National test station at Bina and energized during December 2012.

Goldstone Infratech Ltd

Equipment supplied - Insulators PGCIL have chosen Goldstone as preferred supplier for all EHV

developments.

Goldstone has been approved for supplying products in the range 400 kV and 765 KV rating. When 1200 kV substation at Bina was being developed, this development order was entrusted to Goldstone.

The product was successfully developed and tested at Hyderabad factory of Goldstone. PGCIL engineers were satis�ied with GIL design and special attention was paid to every detail. The product boasts advanced features like consistent quality , highly sustainable and Perfect Insulation.

The duly tested product was erected in Bina substation and has contributed to 1200 kV development in our country.

Goldstone is fully geared to cater to EHV insulator demand within our country and overseas. PowerGrid have shown con�idence in Goldstone products by placing orders for 400 kV and 765 kV rating of composite insulators. We are sure that when PGCIL starts commercial buying of 1200 kV components, participating manufacturers in the project will be given preference for a product already developed and tested

Transformers & Rectifiers India Ltd

Equipment supplied - Transformer Developing Technology for 1200 kV Transformer – TARIL Experience Development of 1200 kV technology has been a great experience for Transformers & Recti�iers India Ltd. (TARIL) UHV technology is not yet established in India. It is still in the nascent stage. A few experimental test lines were setup in USA, Japan, ENGINEERING REVIEW | March 2013 |

183

TECH TRENDS

Italy, USSR, China etc.

1200 kV AC Transmission corridors are essential for India considering that excess generation in Eastern and North Eastern blocks is to be transmitted to load centres located far away in Northern and Western regions. In view of lead time available before commercialization, PowerGrid embarked upon the idea of developing a 1200 kV test station along with a short 1200 kV transmission line on Public Private Partnership (PPP) model. First phase comprising 3 single phase Auto Transformers forming a bank of 1000 MVA, 1150 / 400 / 33 kV has been commissioned on No Load and dedicated to Nation.

UHV transformer is the largest and the most critical link in the power system. Reliability of the grid depends to a large extent on the reliable transformers. Reliability is the sum total of reliable speci�ication, reliable design, reliable material, reliable manufacturing and of course reliable O&M at site after proper installation.

Developing for PGCIL a 1200 kV Class reliable transformer by TARIL, who are specialized in custom transformers and power transformers up to 400 kV range, was a great challenge which has been successfully met.

During the designing stage, various critical challenges were faced and overcome for arriving at successful solutions for dielectric design, thermal design, control of a powerful leakage �ield, short circuit withstand capability, etc. State-ofart software was employed to get precise results and highly critical design margins.

Longitudinal insulation was more challenging owing to transport

184

| March 2013 | ENGINEERING REVIEW

height limitations.

Permissible transport height en route limited the allowed window and winding heights. Winding with shielded turn arrangement was adopted to get near uniform voltage distribution across the winding.

1200 kV calls for larger radial clearances which enhance criticality of dielectric stresses due to stressed oil volume effect. Larger oil gaps have to be divided to smaller gaps based on 2 Dimensional electrostatic �ield study to increase factors of safety.

Large rating transformers have a powerful leakage �ield, which if not controlled properly lead to hot spot temperatures in the structural parts.

Appropriate shielding measures were adopted to avoid hot spot temperatures.

Higher value of leakage �lux also generates eddy currents responsible for hot spots in the transformer windings. Continuously transposed cables with epoxy bonding were employed to control winding hot spot temperatures as well as improve the dynamic short circuit withstand capability. State-of-art software based on �ield solution was used to analyze the strength and rigidity of windings and clamping structure integrity towards axial and radial components of mechanical forces during short circuit conditions.

UHV Transformers are essentially large rating transformers and require facilities to handle larger assembly weights and dimensions.

TARIL have the required infrastructure available to manufacture such heavier components e.g. 20 tonne vertical winding machine, 150 tonne core building platform, a large VPD autoclave, 250 tonne active part handling capacity, 2.8 MV Impulse generator rating etc. However,

balancing facilities like winding mandrel, increased battery of capacitors for temperature rise test, particle counting facility etc. were added to manufacture such high rating transformer.

A reliable manufacturing of this UHV transformer required a concept of design to manufacture, qualitative materials from approved quality vendors, good manufacturing infrastructure including all required tools like vertical winding machines of higher capacity, core building platform, vapour phase drying ovens, iso-static pressing of winding stabilization, higher capacity cranes, air casters, shielded test station and above all clean rooms for windings and active part assembly.

It is mandatory to de�ine all process steps in an exhaustive normative documentation in order to have total control over a process during manufacturing of such large size transformers. Various check lists mentioning all required technical parameters need be �illed up during such manufacturing processes which was developed and followed religiously. After completion of manufacturing, under thorough technical supervision, the transformer was tested for all required routine and type tests. A corona shield of bigger diameter which was also a challenge to manufacture was developed indigenously for conducting partial discharge test.

Developing technology for a 1200 kV (UHV) transformer has been truly a great satisfying experience for TARIL! and effectively proves the capability of the Indian manufacturers to design, develop and manufacture indigenously critical electrical equipment in the UHV(AC) range www.engrreview.com

TECH TRENDS

This Transformer shall form part of Phase II of the 1200 kV test station and shall be used for loading the transformers of Phase I on 400 kV side.

Vijai Electricals Ltd (VEL)

Equipment supplied – Power Transformer Vijai Electricals Ltd. (VEL) developed a 333 MVA, 1150/√3/400/√3/33 kV, single phase auto transformer. History was created by VEL when their 333 MVA, 1200 kV auto transformer was successfully tested and handed over to POWERGRID on 18th July 2011.

UHV transformers because of their size and construction have to be most reliable. Design and testing of such large rating transformers

poses several challenges both in terms of very high voltage and very high current. The manufacturing is equally challenging both in terms of handling heavier weights and larger dimensions as well as very high dimensional accuracy requirements.

Challenges Faced: a) Challenges in Design :

A UHV transformer has the highest rated voltage and highest rated power too. Phenomenon related to both highest voltage (viz. electrostatic �ields, transient voltages, dielectric design, lead exits) and largest currents (viz. electromagnetic, electrodynamic and thermal �ields) are to be addressed.

The problems are compounded because of transport weight and di-

mensional constraints. Structural design equally plays an important role ( viz. transportation shocks, chimney type turret, seismic and wind loadings).

b) Challenges in Manufacturing :

A UHV transformer though single phase, has the highest assembly weights and largest dimensions and therefore problems related to both weights & dimensions are to be addressed. Besides the assembly weights, dimensions of core, windings etc. are gigantic and call for higher degree of accuracies. Transformer was assembled and successfully commissioned on 26.05.2012 and was dedicated to the nation by Shri Jyotiraditya Scindia, Honorable Minister of State for Power on 26th December 2012.

CPRI’S contribution to 1200 kV UHVAC equipment Evaluation and consultancy Abstract:

Fig: 1 View of corona cage for study of corona performance of bundled conductors.

Ultra High Voltage (UHV) Research Laboratory is the specialized unit of CPRI located at Hyderabad. In the last three years, UHV RL, Hyderabad has tested many 765 kV, 1200 kV line and sub-station equipment including 800 kV DC line insulators as per International Standards. A brief description about the UHV equipment tested at UHV RL, Hyderabad is presented in the paper.

Introduction: Fig: 2 Total set up showing bundle conductor along with insulator string and tower window simulation for study of air insulation.

www.engrreview.com

CPRI plays a signi�icant role in supporting and developing country’s power sector. With its state-of-the art infrastructure and expertise, CPRI has made signi�icant strides to the power sector in the country

for testing of power equipment, improved planning, operation and control of power systems. Besides in-house R & D, CPRI also undertakes sponsored research projects from manufacturers and other agencies in different areas. To keep pace with the rapid development and growing demand of power, country needs the transmission of power at higher voltage levels. Thus, India is ushering in a new era of transmission at UHV levels. To meet the long term power transfer requirement and gain operational experience, PGCIL has established 1200 kV UHV AC test station in Bina (MP) under unique Public Partnership (PPP) model.

CPRI is a member of the steering committee for PGCIL’s prestigious project of development of 1200 kV National Test Station. CPRI’s UHV Research Laboratory at Hyderabad ENGINEERING REVIEW | March 2013 |

185

TECH TRENDS

has successfully completed consultancy work with respect to 1200 kV UHV AC system and tested many 1200 kV line and sub-station equipment which are in operation at 1200 kV National Test Station, Bina.

CPRI’s contribution: I. Consultancy works

1) Study of corona performance of octagonal conductor bundle in a corona cage: The sub-conductor spacing for 1200 kV octagonal bundle conductor was optimized based on the corona performance in a corona cage.

2) Air insulation studies for 1200 kV UHV AC Transmission line: A study on optimization of conductor to tower air insulation clearances for adoption in 1200 kV AC transmission lines using 8 BERSIMIS conductor bundle was successfully conducted.

3) Voltage distribution studies on 1200 kV Single ‘V’ Insulator string: Optimization of grading ring size was successfully completed on 1200 kV single ‘V’ string consisting of 46 nos. of 420 kN disc insulators with nine different grading rings by measuring voltage distribution across insulator discs.

II. Evaluation of equipment

UHV Research Laboratory had made it possible for testing of equipment like Capacitor Voltage Transformers (CVTs), Current Transformers (CTs), Substation post insulators, String insulators, long rod porcelain and polymeric insulators, surge arresters and housings.

186

| March 2013 | ENGINEERING REVIEW

Fig: 3 1200 kV CVT under test for radio interference.

Fig: 4 1200 kV long rod Polymeric insulator in PF test bay.

1) Evaluation of 1200 kV UHV Instrument transformers: Dielectric tests on instrument transformers (CTs and CVTs) of rating 1200 kV were conducted.

The insulation levels for 1200 kV equipment were indicated by PGCIL i.e. 2400 kVp lightning impulse, 1800 kVp switching impulse and 1200 kV rms short duration power frequency voltage. The test procedure was in general accordance with IEC: 60044-1 for 1200 kV CTs and IEC: 60044-5 for 1200 kV CVTs. Capacitance and dissipation factor measurement, Lightning impulse test, Chopped Lightning impulse test, switching impulse test under wet conditions, EMC Radio interference voltage test, short duration power frequency voltage test and Ferro-resonance & short-circuit withstand capability test (on CVTs) were conducted on instrument transformers.

2) Evaluation of 1200 kV UHV Insulators:

Many 1200 kV line insulator strings and polymeric long rod insulators and substation insulators like 1200

Fig: 5 1250 kV Lightning Arrester Housing in Impulse Test bay.

kV bus post insulators were evaluated for their dielectric performance as per IEC: 60383 and IEC: 60168. 50 % lightning impulse �lashover voltage test, switching impulse voltage test under wet conditions, RIV test, corona inception and extinction voltage test and short duration powerfrequency voltage tests under dry and wet conditions are successfully conducted.

3) Evaluation of 1200 kV UHV Lightning Arrester and Lightning Arrester housings:

UHV RL successfully conducted dielectric tests viz. Lightning impulse voltage test, switching impulse voltage test under wet conditions and short duration power-frequency voltage tests under wet conditions on 1250 kV, 20 kA lightning arrester housing. Radio interference voltage test was conducted on 1250 kV Lightning Arrester.

Conclusion:

This paper had brie�ly discussed the general contribution of CPRI, Hyderabad in the area of 1200 kV AC. www.engrreview.com

PRODUCT SHOWCASE

PRODUCT INDEX Product Name

Company Name

Page no.

8 Channel Universal Scanner UNISCAN 8

Nippon Technologies

193

Air operated double diaphragm

Moniba Anand Electricals Pvt. Ltd.

194

AXPERT VT240S AC Series

Amtech Electronics (India) Ltd.

189

Brushless DC motor with Built-in Controller

CST Sensors India Pvt. Ltd.

190

Coating Thickness Gauge COMBINED MODEL

India Tools & Instruments Co.

195

HVOF - Replacement of Hard Chrome Plating

Metallizing Equipment Co. Pvt. Ltd.

190

Precision Regulators

Janatics India Pvt. Ltd.

193

In-Sight 7000 Series Small, tough and very smart

Cognex

191

Multi-Turn Potentiometer

Uni-Automation (I) Pvt. Ltd.

193

Oswal Mud Pump

Oswal Pumps Ltd.

194

Sabin... the ‘Snap-On’ type Cable Drag Chains

Controlwell India Pvt. Ltd.

196

SECTOR – Counterweight balanced and interchangeable – section, high-speed roll-up door.

Gandhi Automations Pvt. Ltd.

191

Slimline Relay

Connectwell Industries Pvt. Ltd.

196

Ultrasonic �law detector ITI-1700

India Tools & Instruments Co.

195

188

| March 2013 | ENGINEERING REVIEW

www.engrreview.com

PRODUCT SHOWCASE

A

● ● ● ● ● ●

AXPERT VT240S AC Series

XPERT VT240S is the World’s most advanced Universal AC Drive having multimode operations like…

V/f variable torque control V/f constant torque control Sensor less vector control Closed-loop vector control Sensor less PM motor control Closed-loop PM motor control

They are available in the range from 0.37kW to 450kW.

Operating features :

● ● ● ● ● ● ● ● ● ● ● ● ●

User programmable in-built PLC Multi pump control Traverse control for �iber Spinning frame function Elevator function Ratio interlock Dynamic braking chopper inbuilt up to 30HP Power loss carry through High ef�iciency operations RS-485 Modbus Energy optimizer Selectable soft sound Automatic braking on power failure function

Software options :

Power drive software ● Powerful monitoring & control software for PC for controlling maximum 32 drives at a time. ● Optional card for PC interface is required in case PC connectivity & optional keyboard required simultaneously.

Functions

● All parameters reading/writing & monitoring www.engrreview.com

● ● ● ● ●

Barographs Trend graphs Alarm view SCADA Package User friendly SCADA Package also available Reports generation

For more information Amtech Electronics (India) Ltd., E-6, GIDC Electronics Zone, Gandhinagar-382028. (Gujarat-India) E-mail- info@amtechelectronics.com Tele: +91-79-23289101, 23289102, 23289103 Fax: +91-79-23289111.

H

HVOF - Replacement of Hard Chrome Plating

ard chrome plating (HCP) has been a trusted industry solution for wear, erosion, corrosion resistance and dimensional reclamation for many years. It can be applied at a reasonable cost per unit of surface area, but has limitations on thickness build-up, part size, and in some instances performance in service.

Hard chrome plating utilizes chromium in the hexavalent state which is known as Carcinogen (a factor to cause cancer) As a result, the Environmental Protection Agency (EPA) has issued stringent air emission standards for hexCr and the Occupational Health and Safety Administration (OSHA) has established permissible exposure limits (PEL) for hex-Cr in the workplace at signi�icantly reduced levels.

As a result, it is estimated that the cost of compliance for hard chrome plating facilities to upgrade their equipment to meet the standards will signi�icantly increase the cost of hard chroming and will result in a number of plating facilities closing down operations.

HVOF (high velocity oxy-fuel) process has proven much superior to HCP for wear & corrosion resistance application as per the conclusion of many researches done in this �ield. This process uses Oxygen-fuel (LPG/Hydrogen) combustion for melting of material & compressed air for ENGINEERING REVIEW | March 2013 |

189

PRODUCT SHOWCASE

atomisation of that semi molton material. Oversprayed carbide particles can be simply trapped by using spraybooth with dust collector.

Following are the advantages of HVOF :● ● ● ● ● ● ● ● ● ● ●

Increased wear resistance & service life Improved corrosion resistance Higher bond strength Higher hardness No physical distortion Controllable thickness variation Grinding as post treatment can be done Environmentally safe process Can be done in-house as well as on-site.

Less no. of steps included in the process The most important is variety of available coating materials This means that coating materials can be successfully tailored to speci�ic applications in various operating environments where electrolytic hard chrome would not perform well or in fact, may not be considered at all.

Following are the some of applications where Hvof coating has replaced hard chrome plating :● ● ● ● ● ●

S

Brushless DC motor with Built-in Controller

implify your design: Just enter the direction and the speed, and your brushless motor will handle the rest!

Crouzet motor combine the variable speed drive, encoder and motor all in a single compact and homogenous unit.

High-Performance at your fingertips :

● The compactness and constant torque at all speeds of BLDC motor ● The Instantaneous start/stop ● The silence and service life of a BLDC motor ● The ease of installation and wiring of a monobloc product ● Be one step ahead and take advantage of optimum performance levels at an affordable price.

Valves – metal to metal ball valves & gate valves Hydraulic cylinder rods Landing gear Paper mill rolls Mandrels Pump housing & impellers etc.

MEC (Metallizing Equipment Co. Pvt. Ltd.) offer its model HIPOJET 2700 & XPOJET 5000 for applying hvof coatings.

Using its experience & expertise of more than 45 years this company may offer you complete technology transfer for getting HVOF facility in-house at your works.

For more information Metallizing Equipment Co. Pvt. Ltd. E-101, M.I.A., Basni II phase, Jodhpur 342005, India, Rajasthan.

Tel : +91-291-2747601/02, Fax: +91-291-2746359 Web: www.mecpl.com

190

| March 2013 | ENGINEERING REVIEW

For more information CST Sensors India Pvt Ltd. 4th Floor, Trident Towers, No 23, 100 Feet Ashoka Pillar Road, 2nd Block, Jaynagar, Bangalore - 560 011 - India Tel: +91 80 41132204 / 05 Fax: +91 80 41132206 E-mail: mrinalini.singh@cstsensors.com Web: http://www.cstsensors.com

www.engrreview.com

PRODUCT SHOWCASE

T

In-Sight 7000 Series Small, tough and very smart

he In-Sight® 7000 series of vision systems features powerful vision tools, autofocus, faster image capture, integrated lighting and lens and the capability to power and control a range of external lighting—all in a compact, industrial IP67 package that makes the system ideal for more applications than ever before.

Autofocus

Users can simply set and save the optimal focus values associated with the inspection of speci�ic parts, making InSight 7000 the ideal choice for production situations requiring regular part changes or projects that require the vision system to be placed in hard-to-reach spaces.

Integrated Lighting and Lens

In-Sight 7000 offers integrated, �ield-replaceable lighting with �ive different color options, giving users total �lexibility to support any vision application. In addition, integrated �ield-replaceable lenses allow users to further customize the vision system for speci�ic applications.

Smarter Tools

In-Sight 7000 users can rely on proven InSight measurement, location and inspection vision tools and the �lexible EasyBuilder® environment to make all inspection, defect detection, guidance, alignment and measurement applications easy to set up and deploy. New tools www.engrreview.com

include OCRMax™ for optical character reading and veri�ication applications. OCRMax gives In-Sight the power to achieve the highest read rates. OCRMax is fast, easy to set up and simple to use across all platforms.

Faster Image Capture

The In-Sight 7000 delivers the highest acquisition speeds available with In-Sight with a maximum of over 100 image captures per second. The high acquisition rate provides users reliable inspection of products on even the fastest bottling and pharmaceutical production lines.

Lighting Power and Control

Unlike most vision systems, the In-Sight 7000 has the capability to power and control specialized lighting directly, which eliminates the need for external power supplies.

Even More Options

Cognex Connect™ offers the widest range of built-in communication protocols that interface directly with the vision system. The compact In-Sight 7000 features built-in Ethernet, RS-232 serial and multiple discrete I/Os. The system can communicate directly to virtually any PLC or robot controller and manage multiple smart cameras remotely from a networked PC or HMI, simplifying implementation and reducing costs.

Features:

● Set and save optimal focus values of speci�ic parts ● Helps in part changes or projects that require the system to be placed in hard to reach spaces ● Field replaceable lighting with �ive different color options ● Allows users to further customize for speci�ic applications For more information Web: www.cognex.com/IS7000.aspx

SECTOR – Counterweight balanced and interchangeable – section, high-speed roll-up door.

Reliable and Equipped with Modular Counterweights Sector is the most rational and reliable version among inENGINEERING REVIEW | March 2013 |

191

PRODUCT SHOWCASE

stallation quick and simple.

Ideal Space Problems

Its compact size, both in terms of height and width, enables trouble-free installation even when there are space problems.

Safe and Reliable

terchangeable –section high-speed roll-up doors. Rugged, compact and technologically advanced, it is equipped with a modular counterweight balancing system which enables a high standard of use and safety.

Rugged and Compact, also in Stainless Steel Version

Sector comes with a sturdy and compact, galvanized steel (T1 model) or satin-�inish AISI 304 stainless steel (T1Y Model model) self-bearing metal structure, which integrates driving unit, fast wiring and safety photocells.

Self-Bearing, Easy and Quick to Install

Its self bearing transom, positioned on the vertical uprights, enables easy and quick assembly thus resulting in a trouble-free installation. The transom incorporates and protects all transmission gears. Polarized fast wiring ensures correct connections and contributes to making in-

Its reliable modular counterweight balancing system, with its sturdy driving belt, allows the motor to work with minimum effort, thus extending the operational lifespan of the automation. Its three-phase motor for heavy duty, is composed by gear motor with brake, limit switch and lock release, integrated in an exclusive module.

Wide Range of Safeties

Sector comes with a wide range of safety devices:

● Instant reverse safety edge with rubber border and aluminium extrusion anodized with ACS Anti-crash system in CPA (electroneumatic with self-controlled photocell) versions. It protects the curtain from accidental crash damage. ● Emergency reopening mechanism, available on both sides of the door, which by releasing the counterweight system, enables semiautomatic reopening of the curtain. ● Standard safety photocell couple and additional provision for another photocell couple. ● IP 55 external electronic control panel, with open-close push-button station, emergency stop; self-test function. ● Functional, Intelligent and multi-purpose

Sector offers great structural �lexibility thanks to its modular interchangeable systems; the curtain can be made up of blind sections, available in a wide choice of colors, and transparent sections, which increase visibility and result in higher safety. Modular sections make provision for various combinations to meet different operational requirements and enable easy and quick replacement in case of damage.

For more information Gandhi Automations Pvt Ltd 2nd Floor, Chawda Commercial Centre Link Road, Malad (W) Mumbai – 400064

192

| March 2013 | ENGINEERING REVIEW

www.engrreview.com

PRODUCT SHOWCASE

Off: 022- 66720200/66720300 (200 lines) Email- sales@geapl.co.in , Web site : www.geapl.co.in

U

8 Channel Universal Scanner UNISCAN 8

NISCAN8 is state of art microcontroller based universal scanner. The scanner accepts PT-100, PT-1000, PT -46, thermocouples ( J,K,R,S,T,B,E,N ), 4-20m A, 0-20m A & 0-1 VDC input. The design makes SCANNER truly universal UNISCAN8 is having SKIP, HOLD, SHIFT, ALARMS, GROUPING facility. The Scanner has built in 2 Relays for “HIGH” and “LOW” limits.

The product has RS232 / RS485 / USB and wireless Ethernet ports for communication.

Universal 8 channel scanner is having MODBUS and proprietary protocol for communication. Proprietary protocol is used for data logging software like NIPPOLOG. Memory function is available on request, 2 Mb memory is available to store the process data for off-line data logging & printing.

MODBUS Protocol is embedded with FUNCTION 03, 04 & 06.The instrument is con�igured with printer port.

Use of EMI / RFI �ilter, SMPS Power supply and modular structure has made UNISCAN8 a perfect choice of engineers for worst and noisy industrial environment. UNISCAN8 is available with LCD display. The parameters are displayed on 16 character * 2 lines alphanumeric LCD. The Engineering units can be programmed on LCD e.g. °C, BAR, Kg/Cm.cm, Ltr, Kg, Kg/m3, % RH, RPM…etc…

The instrument is housed in 96H X 96W DIN SIZE ABS moulded plastic enclosure.

For more information NIPPON TECHNOLOGIES An ISO 9001-2008 certi�ied company 106, Shivsagar Indl Estate,Opp Kotkar Road, Goregaon (E), Mumbai – 400 063 Tel No -: 022 – 28727294, Fax No -: 022 – 28765709 E-mail -: nippontech@vsnl.com Website:-www.nipponinstruments.com

www.engrreview.com

J

Precision Regulators

anatics India Private Limited recently launched its light weight, compact, diaphragm operated, relieving type (Exhaust) Precision Regulators. Janatics Precision Regulators are designed to provide a constant output pressure with high degree of accuracy to ensure that the output pressure is maintained precisely irrespective of �luctuations in the inlet pressure.

Janatics offers Precision Regulators in 1/4” Port size, with supply pressure of maximum 10 Kg/cm² and regulating pressure range of 0.1 to 8 Kg/cm². The sensitivity of the Precision Regulator is ≤ 0.02 Kg/cm² and repeatability is within ± 0.04 Kg/cm², with a �low of 1100 lts/min.

Janatics Precision Regulator has wide use in applications like Metrology Gauging Systems, Printing, Textile, Packaging and Medical Equipments and many more.

For more information JANATICS INDIA PVT. LTD. E-25, SIDCO Industrial Estate, Kurichi, Coimbatore - 641 021 INDIA. Tel: +91 422 2672800 Fax: +91 422 2672304 E-mail: janatics@md2.vsnl.net.in Web: www.janatics.com

U

Multi-Turn Potentiometer

ni-Automation has recently launched precision class 10 turn wire wound and hybrid potentiometers models NHP22 (wire wound) and NHHP22 (hybrid). These models are robots in construction and are having worldclass standards. These models are having many features like brass bushing, stainless steel shaft, stainless steel clip, stainless steel circlip, Phosphor bronze strong silver plated terminals, high resistant to vibration and shock, assured rotation life and optional features like 3 turn version, high operating torque, vibration up to 50G, special customized machining on shaft, special resistance & linearity tolerances and ROHS compliance.

For more information M/s Uni-Automation (I) Pvt. Ltd. Cell- +91-9225573521

ENGINEERING REVIEW | March 2013 |

193

PRODUCT SHOWCASE

Oswal Mud Pump

A

pplication for crude oil and mud slurry handling in oil �ields and cement slurry water, Oswal Pumps Ltd. has introduce improved design of Mud Pump. The inner curvatures of pump casing has been modi�ied in order to attain the minimum load on the impeller with increase in discharge. Available in single and three phase in 1, 1.5, 2 & 3 HP. With head range from 6 meters to 22 meters and discharge �low 70 lpm – 450 lpm. Delivery size options in 40x40 mm, 50x40 mm and 50x50 mm.

It comes with mechanical seal, anti-frictional ball bearing and shaft EN-8. Motor frame size 80 F & 100 F. Method of stating DOL. class of Insulation - B and degree of protection - IP 44 . On demand thermal protection can be can be made available.

For more information Oswal Pumps Ltd. Oswal Estate, NH 1 Kutail, District Karnal-132001 (Haryana) INDIA Tel : (+91) 184 6616600 (30 lines) Board Number, Fax : (+91) 1748 257700 E-mail: munishrai@oswalpumps.com / www.oswalpumps.com/ www.oswalpumps.co.in

Air operated double diaphragm Maximum head 70 mtrs.

SPECIFICATION:

Capacity Range- ½ Inch

0 to 2.5 mtr3/hr

2 Inch

0 to 30 mtr3/hr

1 Inch

1 ½ Inch 3 Inch

0 to 6 mtr3/hr

0 to 14 mtr3/hr 0 to 45 mtr3/hr

Advantages of AODD pump

● ● ● ● ●

No seal, No leakage No motor, No �ire.

No rotation, No charging, less wear and tear.

Self priming, No foot A valve needed.

Pump can run dry

194

| March 2013 | ENGINEERING REVIEW

● Variable �low, with same pump ● Stop automatic on closing of discharge valve.. ● Can be submerged ● Lightweight, handy in use. ● Can handle solids 2mm to 10 mm. ● Less stock of spare parts to be maintained. ● No skilled person is needed to operator or repair pump. ● Also can be used as metering pump up to accuracy of 3-5% ● In short a very simple and versatile pump.

FLOW – Pulsation APPLICATION

For handling Abrasive adhesive, cement, ceramics, drilling, explosives inks & dyes. Food, Oils, Paints, Pharmaceuticals, Plating Industries, etc For more information MONIBA ANAND ELECTRICALS PVT. LTD. (MUMBAI) Rakesh Engineer : +91 93230 13491 5, Saphire Building, Gr. Floor, Tirupati Park, Sativalli Road, Village Waliv, Tal. Vasai (E), Opp. To Professional Couriers, Dist- Thane- 401 208, State- Maharashtra. INDIA | Tel.: 0250-6450425/26/27 Email: moniba83@gmail.com

I

Ultrasonic flaw detector ITI-1700

TI-1700 Portable Ultrasonic Flaw Detector can test, orient, evaluate and diagnose various �laws such as unmelted weld joint, unpenetrated weld defect, crack, inclusion, air hole in worklpiece’s interior swiftly and accurately without any destruction. It is widely used in �ields of power engineering , boiler pressure vessel , Steel Construction , war industry , aeronautics , rail transportawww.engrreview.com

PRODUCT SHOWCASE

tion ,auto and machinery etc. It is the essential instrument in NDT industry.

Features

● 100 independent channels optional, parameters can be set and save freely for variety of inspection procedures and standards, outdoor applications without test block. ● Square wave pulse generator, amplitude and pulse adjustable, suitable to detect �law of work pieces of various materials and different depth. ● A-scan and B-scan ● DGS(AVG) curve available for �law detecting of casting work pieces. ● Peak value inside gate captured automatically. ● Convenient automatic calibration function for normal probe, angle probe. ● Curve surface compensation function detecting the diameter to calibrate �law position automatically. ● High light electroluminescent, screen viewable in strong light, weak light, as well as sunlight. ● Waveform and channel parameters directly saved into U disk, easily to be processed on PC with software. ● Directly connected to printer for report and wave printing.

Extra features of ITI-1700

● Thin-Film Transistor Screen-TFT ● Video recording duration up to 3 hours

CONFIGURATION No.

Description

Model

Qty.

1

Detector (with wristlet)

ITI-1700

1

4

Normal probe

F20mm,2.5MHz

1

2

3

5

6 7 8 9

10 11 12

13 14

Charger

Connecting cable Angle probe

Couplant Bottle Holster

CD20L02QF 1M

13’13k2,2.5MHz

Belt

PC software USB Disk

USB disk connector Plastic tape

www.engrreview.com

2

1 1 1 1

Certi�icate

Operating manual

1

1 2G

1 1

1 1 1

● Graphic demonstration of weld bead weld , crack depth measurement, curved surface correction, echo envelope, echo coding ● A-scan, B-scan and color B-scan ● FFT function ● Interface protection

Specifications

Scan Range: 0 ~ 9999mm Velocity range: 1000 m/s ~ 9999m/s Gain: 0dB ~ 110dB Display Delay: -20μs ~ +3400μs Sensor Zero Offset: 0μs ~ 99.99μs Sensor Frequency: 0.2 ~ 15MHz Sensor Damping: 100Ω,150Ω, 200Ω,500Ω Repetition Rate: 10~1000Hz Sensitivity Allowance: ≥ 60dB(D)200mm ,FBH: Ф2) Resolution: ≥ 40dB Linear Rejection: 0~80% Vertical Linearity deviation: ≤3% Horizontal Linearity deviation: ≤0.2% Dynamic Range: ≥32dB Pulse Pattern: square Pulse Strength:100V—800V Pulse Width: 50ns—1000ns Operation Temperature: 20~500C

T

Coating Thickness Gauge COMBINED MODEL:

he TT210 Ultrasonic Coating Thickness Gauge is lightweight and versatile. It uses both magnetic induction and Eddy current principles.

Measure from 0-2000/3000 & more upto 20,000 Microns.

Resolution : 0.1 / 1.0 Microns.

Supply with Probes, Battery, Test Pc, Calibrated Foils, Operation Manual in Portable carrying case/Bag. ● ● ● ● ●

Hardness Tester

Hardness testing of large and heavy objects In production line of mass produced components Materials identi�ication in stores and warehouses In locations with dif�icult access, or in con�ined spaces Measuring accuracy: +/- 0.5% ENGINEERING REVIEW | March 2013 |

195

PRODUCT SHOWCASE

● Impact device: Universal D device - Integrated ● Hardness measurement values include HLD, HRC, HRB, HB, HV, and HS ● Automatic calculation of average and mean test values ● Power: AAA 1.5V batteries (2pcs) ● Weight: 166 g For more information India Tools & Instruments Co. 12 / 18, Tawa Lane, Off. Abdul Rehman Street, Unity House, 1st Floor, Of�ice No. 7, P. B. No. 3264, Mumbai - 400003, Maharashtra, INDIA Tel: 23428862 / 9819345050 E-mail: itico@vsnl.com / ojus_itico@hotmail.com Web: www.indiatools.net

Sabin... the ‘Snap-On’ type Cable Drag Chains

C

ontrolwell presents the next generation in drag chain technology with ‘Snap-On’ type Sabin Cable Drag Chains.These offer the distinct advantage of fast assembly by virtue of snap-on type links and are available in closed as well as open con�igurations.

Being light in weight these drag chains are more energy ef�icient in operation and also the dust generated due to friction is substantially reduced due to superior design and materials used in their construction. With bene�its like higher speed (upto 15 m/s) and low noise (as low as 30 dB), these drag chains are the ultimate when it comes to cable protection in motion.

General Specifications : Material

Glass Reinforced PA

Inner Width

6 - 600 mm

Temp. Range Noise

Inner Height Link Pitch

196

-40 to +1300C

as low as 30 dB 10 - 113 mm 15 - 150 mm

| March 2013 | ENGINEERING REVIEW

Bending Radius Speed

Certi�ications

18 - 600 mm upto 15 m/s

TUV Noise Test Certi�ication IPA Dust Test Certi�ication

For more information : CONTROLWELL INDIA PVT. LTD. C-203, Prithvi Park, Plot No. 4,5 & 6, Sector 30, Sanpada, Navi Mmbai - 400 705. (India) Tel.: +91 22 2775 6293, Telefax: +91 22 2775 8767 E-mail: saels@controlwell.com web: www.controlwell.com

I

Slimline Relay

n today’s high-tech world it has become inevitable that control panels will progressively reduce in size, forcing us to do a lot more in a lot less space. Connectwell brings you the right solution to such problems in the form of Slim Relays for switching and control applications. Conventional Relay Modules occupy about 25 mm per channel but with Slim Relays the same can be achieved in just 6 mm. They come with the additional bene�its like being absolutely modular and Din Rail mountable.

This is what we at Connectwell call Sensible Switching ...

These Slimline Relays are available in the following three variants: ● 1 CO Electro-Mechanical Relay are available with input voltages of 5, 12, 24, 48 VDC with a contact rating upto 6A @ 250 VAC (or 30 VDC) ● 1 NO DC in – DC out Solid State Relays are available with input voltages of 5, 12, 24, 48 VDC with a contact rating upto 4 A @ 30 VDC ● 1 NO DC In – AC Out Solid State Relays are available with input voltages of 5, 12, 24 VDC with contact rating upto 2 A @ 380 VAC For more information : CONNECTWELL INDUSTRIES PVT. LTD. D-7, Phase-2, M.I.D.C., Dombivli - 421 204, India.

Tel.: +91 251 3980 600, 3980 700 Fax: +91 251 3980 700 E-mail:connect@connectwell.com www.connectwell.com

www.engrreview.com

ENGINEERING REVIEW |

200

| March 2013

ENGINEERING REVIEW |

201

| March 2013

! " # $ %

&'

(

! "#$ %$

& ' ()$ # )" ) * + ' ()$ # $ $ ,- . ' /! 010

0

02 03 04 MAY 2013

PRAGATI MAIDAN NEW DELHI, INDIA Hall 8,9,10,11 & 12

VISIT INTERNATIONAL

EXHIBITION & CONFERENCE ON WAREHOUSING | MATERIALS HANDLING | STORAGE | AIDC | MOBILITY TRANSPORT | LOGISTICS | SUPPLY CHAIN

CONFERENCE THEME India Warehousing Conference 2013 2 - 3 May 2013, Pragati Maidan, New Delhi “Changing Trends in Warehousing, Transport & Logistics Sector: The Way Forward” For conference participation, contact: Mohit Budhija I +91 9999689225 I mohit.budhija@reedmanch.com

VISITOR HELPDESK Siddharth Narain I +91-9971600355 siddharth.narain@reedmanch.com

Foundation Partner

Tea & Coffee Partner

VAP Partner

Supported by

ONLINE VISITOR REGISTRATION www.IndiaWarehousingShow.com

Gold Partner

Silver Partner

Media Partner

Organised by

Green Lighting Partner

ENGINEERING REVIEW |

203

| March 2013

PROJECT UPDATE

IN SIDE Information on latest projects in India

PROJECT UPDATE

PROJECT INDEX Sr. No.

206

Project Category

Pg.No.

1

AIRPORT

207

2

CONSTRUCTION

207

3

HOUSING

210

4

OIL & GAS

210

5

PORTS & SHIPPING

212

6

POWER

214

7

RAILWAYS

217

8

REAL ESTATE

217

9

RENEWABLE ENERGY

218

10

ROADS / HIGHWAYS / BRIDGES

219

11

TRANSPORT

220

12

WATER SECTOR

220

| March 2013 | ENGINEERING REVIEW

www.engrreview.com

PROJECT UPDATE

Tel : 044- 22561515, 22564491, 22560551, Fax : 22560008.

P

AIRPORT

lans to house a new cargo terminal on an outsourcing model at the Chennai airport by revising its master plan as part of it’s Phase-II development.

Location :Chennai, Tamil Nadu Airports Authority of India (AAI) G K Chaukiyal, Member (Operations), Rajiv Gandhi Bhawan, C Block, Safdarjung Airport, New Delhi-110003.

Tel : 011-24651400, Fax : 011-24610233, E-mail:memberops@aai.aero

T

he new domestic terminal of Biju Patnaik Airport is likely to be launched in March 2013. Major works of this building is over. The construction of a new approach to the airport, beauti�ication and lighting are in the �inal stages.

Location : Bhubaneswar, Orissa Airports Authority of India (AAI) Mr. Sharat Kumar, Airport Director A. S. Mahesha, Joint General Manager (Engineering Civil), Biju Patnaik Airport, Bhubaneshwar, Orissa - 751020, Tel : 0674-2596935, Fax : 0674-2596925, M: 09937384555,

T

he new domestic and international terminals at the Chennai airport were opened for public use. The existing terminals had a capacity to handle six million domestic and three million international passengers.

With the expansion, the new international and domestic terminals could handle an additional four million international and 10 million domestic passengers per annum.

Location : Chennai, Tamil Nadu Budget : Rs. 2,000 crore Airport Authority of India (AAI) E.P. Hareendranathan, Airport Director Vasanti Suresh, DGM Engg (Civil) Coordinator, Chennai International Airport, Great Southern Trunk Rd, Meenambakkam, Tamil Nadu.

www.engrreview.com

CONSTRUCTION

P

lans construction of I.T.I. Building at Dharsiwa Distt.

Raipur. Completion period: 12 months.

Location : Raipur, Chhattisgarh Budget : Rs. 2.09 Govt of Chhattisgarh, Public Works Department P K Janwade, Engineer-in-Chief, Raipur, Chhattisgarh.

Tel : 0771-4080226, 4080266, 2425035, 9406005095.

E-mail: einc@pwdchhattisgarh.com

P

lans construction of administrative of�ice building of GMB at Surat civil works.

Location :Surat, Gujarat Gujarat Maritime Board ENGINEERING REVIEW | March 2013 |

207

PROJECT UPDATE

Atik Patel, Deputy Executive Engineer, Gandhinagar Circle, Info city, Tower no.1-115, First Floor, Indroda Circle,Gandhinagar, Gujarat.

Tel: 0261-2479111, M: 09925153015

P

lans to construct two new Vidhan Sabha buildings in Dehradun. NBCC will prepare detailed project report for the two complexes. The project is likely to complete in 2014.

Location : Dehradun, Uttarakhand Government of Uttarakhand Suresh Bhatt, Public Relations, Information and Public Relations Department, 12 E.C. Road, Dehradun,Uttarakhand.

Tel: 0135-2742223-2224

B

agged an order from Central Public Works Department (CPWD), Delhi for the construction of an additional of�ice complex for the Supreme Court of India in New Delhi. The work has started and completion is targeted in two years.

Location : New Delhi, Delhi Budget : Rs. 267 crore Supreme Infrastructure India Ltd. Vijay Joshi, Company Secretary, Bhawani Services Industrial Estate, 3rd Floor, Opp. IIT Main Gate, Powai, Mumbai - 400076.

Tel : 022-25783214/3549 & 25794216,

B

agged an order from Delhi Metro Rail Corporation (DMRC) for the construction of a Metro Rail Depotcum-Workshop at Kalindi Kunj on Line 8 of the Delhi Metro.

Location :New Delhi, Delhi Budget : Rs. 41.70 crore Supreme Infrastructure India Ltd. Vijay Joshi, Company Secretary, Bhawani Services Industrial Estate, 3rd Floor, Opp. IIT Main Gate, Powai, Mumbai - 400076.

Tel : 022-25783214/3549 & 25794216,

B 208

agged an order for construction of multi-storeyed residential buildings from Janta Land Promoters Ltd | March 2013 | ENGINEERING REVIEW

(Falcon view- Phase I) in sector 66-A, Mohali in Punjab.

Location : Mohali, Punjab Budget : Rs. 94.87 crore Supreme Infrastructure India Ltd. Vijay Joshi, Company Secretary, Bhawani Services Industrial Estate, 3rd Floor, Opp. IIT Main Gate, Powai, Mumbai - 400076.

Tel : 022-25783214/3549 & 25794216,

B

agged an order for construction of IT twin towers in Chandigarh from Janta Land Promoters Ltd (Falcon view- Phase I) in sector 66-A, Mohali in Punjab.

Location :Mohali, Punjab Budget : Rs. 45 crore Supreme Infrastructure India Ltd. Vijay Joshi, Company Secretary, Bhawani Services Industrial Estate, 3rd Floor, Opp. IIT Main Gate, Powai, Mumbai - 400076.

Tel : 022-25783214/3549 & 25794216,

B

agged an order from Northern Railway for the construction of two RCC box bridges at Jodhpur, Rajasthan.

Location :Jodhpur, Rajasthan Budget : Rs. 15.28 crore Supreme Infrastructure India Ltd. Vijay Joshi, Company Secretary, Bhawani Services Industrial Estate, 3rd Floor, Opp. IIT Main Gate, Powai, Mumbai - 400076.

Tel : 022-25783214/3549 & 25794216,

T

he project is awarded by Addl. Project Director (Technical) SPMU, ICZM Project for the development of drainage system at Digha, West Bengal.

Location :Digha, West Bengal Budget : Rs. 41.40 crore Supreme Infrastructure India Ltd. Nitin Jagdale, AGM (Contracts), Bhawani Services Industrial Estate, 3rd Floor, Opp.IIT Main Gate, Powai, Mumbai - 400076.

Tel : 022-25783214/3549 & 25794216, Chhattisgarh Continue on page no.210

www.engrreview.com

ENGINEERING REVIEW |

209

| March 2013

PROJECT UPDATE

Tel : 080-22273511,22273515, M: 9448053516, E-mail: gurav_chikodi@hotmail.com

HOUSING

P

lans construction of total 808 houses under Atal Vihar Yojana at Urga, Korba. Tendering process is on.

Location : Korba, Chhattisgarh Budget : Rs. 37.77 crore Housing Board A K Nithra, Division Korba, Chhattisgarh.

M: 09424209021,9424203125

B

agged an order for construction of administrative staff housing, shopping complex & sports pavilion’ at IISER, Pune. Completion period within 24 months.

Location : Pune, Maharashtra Budget : Rs. 32.86 crore Unity Infraprojects Ltd Vinay Digrajkar, Head Corp comm, 1252, Pushpanjali Apartments, Old Prabhadevi Road, Prabhadevi, Mumbai 400025, Tel : 022-66665500, Fax : 022-66665599, E-mail: vinayd@unityinfra.com

P

lans construction of highrise residential apartment at Kotekar Mangalore Dakshina Kannada district. The work is likely to start in 2-3 months.

Location :Mangalore, Karnataka Budget : Rs. 65.00 Karnataka Housing Board Basavaraj B Gurav,Executive Engineer, 1st, 3rd and 4th Floor, Cauvery Bhavan, K.G.Road, Bangalore, Karnataka.

210

| March 2013 | ENGINEERING REVIEW

OIL & GAS

T

hese companies would sign an MoU for setting up a facility for importing gas through ships at Mangalore.

Location : Mangalore, Karnataka ONGC / Bharat Petroleum Corporation Ltd R.K.Singh, CMD Hemant Kirolikar, Corp Comm, Bharat Bhavan 4 & 6 Currimbhoy Road Ballard Estate, Mumbai 400001, Tel : 022-22713342, 22713000, E-mail: kirolikarh@bharatpetroleum.in

T

he corporation has shown interest to Petroleum & Natural Gas Regulatory Board (PNGRB) in laying natural gas pipeline from the Ennore terminal to various demand centres in southern states to evacuate lique�ied natural gas (LNG). The main Ennore-PuducherryNagapattinam will be 325 km in length and 28-inch in diameter, while a 290 km, 24-inch spurline will be laid to Bengaluru from Thiruvallur.

Location : Ennore, Tamil Nadu Indian Oil Corporation (IOC) K K Jha, Director (Pipelines), 3079/3, J B Tito Marg, Sadiq Nagar, New Delhi - 110049.

Tel : 011 - 26260000, 26260010, Fax: 011 -26260100 Continue on page no.212

www.engrreview.com

ENGINEERING REVIEW |

211

| March 2013

PROJECT UPDATE

Continue from page no.210

P

roposed to construct 242-km spurline from Nagapattinam to Trichy and Madurai. Another 318km spurline from Nagapattinam to Ramnathapuram, and then to Tuticorin.

Location :Chennai, Tamil Nadu Indian Oil Corporation (IOC) K K Jha, Director (Pipelines), 3079/3, J B Tito Marg, Sadiq Nagar, New Delhi - 110049.

Tel : 011 - 26260000, 26260010, Fax : 011 -26260100

P

lans to set up mother station for compressed natural gas (CNG) in Ujjain. The land will be provided by the State Government through the industries department at subsidised rate. This station will be set up in four months.

Location : Ujjain, Madhya Pradesh Avantika Gas Ltd. Pradeep Madan, MD Manish Pathak, Engineer, 2nd Flr, Jeevan Pradeep, LIC Bldg, 12/12-A, Anoop Nagar, AB Road, Indore-452008 Tel : 0731-4222520, Fax : 0731- 4222520; M: 09827381298

T

he company has commissioned a pipeline carrying gas from the just operationalised Dabhol LNG terminal into Bengaluru. The 1,000-km pipeline will feed industries at Belgaum, Dharwad, Gadag, Bellary, Davanagere, Chitradurga, Tumkuyr, Ramanagaram and Bengaluru. The Dabhol-Bengaluru pipeline has a capacity to carry 16 million standard cubic meters of gas per day.

Location :Dabhol,Maharashtra Budget : Rs. 4,500 crore GAIL India Ltd. BC Tripathi, CMD Vandana Chanana, GM-Corp Comm & CSR, Gail Bhawan, 16 Bhikaji Cama Place, R K Puram, New Delhi - 110066, Tel : 011-26172580, Fax : 011-26185941, E-mail:vchanana@gail.co.in

L

eader in Oil, Gas and Chemical Logistics is setting up a Bulk Liquid and Gas Storage Terminal. The Project

212

| March 2013 | ENGINEERING REVIEW

contains additional capacity of 120,000 KL of Bulk Liquid and 2700 MT of Gas. This will be the �irst Liquid Terminal at Pipavav Port where a new berth for liquid cargo has already been built by the Port. The project activities have commenced.

Location : Pipavav, Gujarat Aegis Logistics Ltd. Anish Chandaria, MD Sachin Chati, Manager (Projects), 403, Peninsula Chambers, Peninsula Corporate Park, GK Marg, Lower Parel (W), Mumbai - 400013.

Tel : 022-25544832, 66663666, Fax : 022-66663777 E-mail: secretarial@aegisindia.com

PORTS & SHIPPING

P

lans to construct a new 5-6 mn tonnes multi-purpose berth that can also handle containers at its captive jetty in the Dahej port. Approval sought from Gujarat Maritime Board (GMB) in this regard.

Location : Dahej, Gujarat Budget : Rs. 600 crore Dahej Harbour Infrastructure Ltd. D K Manral, General Manager, PO Dahej, Lakhigham, Distt: Bharuch, Gujarat-392130.

Tel : 02641-256004-6,256153, 256020, 256009, Fax : 02641-256163, 256002, 256003, E-mail: devendra.manral@adityabirla.com Continue on page no.214

www.engrreview.com

PROJECT UPDATE

Continue from page no.212

Bhavan, 40, Circular Garden Reach Road, Kolkata 700043. T/F: 033-24390192, E-mail: goutam.gupta@kopt.in

P

lans to establish new port at Bhavnagar. Consultancy bids are invited to prepare master plan for this port project.

Location : Bhavnagar, Gujarat Gujarat Maritime Board H N Solanki, Superintending Engineer (Civil), Sector 10/A, Opp. Air Force Station Gandhinagar-382010, Gujarat.

Tel : 079-23239309, 23238346-51, Fax : 079-23244132/ 23244637

T

he Puducherry government is in talks with Ennore Port Ltd (EPL) for developing Puducherry port.

In this regard, initially feasibility report for dredging, modernizing and constructing berths will be taken up.

The plans includes development of minor port into a deep water port with direct ship berth facilities through private sector participation.

Location : Puducherry, (U.T.) Government of Puducherry / Ennore Port Ltd. Bhaskarachar, CMD Senthil Kumar, General Manager (Operations), No.23, First Flr, P.T. Lee Chengalvaraya Naicker Maaligai, Rajaji Salai, Chennai-600001.

Tel : 044-25251666, Fax : 044-25251665, E-mail: info@epl.gov.in

P

lans strengthening of harbour wall berths, construction of berth platform at Mumbai Port.

Location : Mumbai, Maharashtra Mumbai Port Trust M. V. Patwardhan, Chief Engineer, Port Bhawan, Shoorji Vallabhdas Road, Ballard Estate, Mumbai-400001, Maharashtra.

Tel: 022- 66566501, 66564032.

P

lans to develop 1.2-million-TEU container terminal at Diamond Harbour. The bids will be �inalised in March.

Location :Kolkata, West Bengal Budget : Rs. 1,500.00 crore Kolkata Port Trust Goutam Gupta, Deputy Terminal Manager, Traf�ic Department Subhas

214

| March 2013 | ENGINEERING REVIEW

POWER

P

lans to set up a 35 MW coal based captive power plant.

Awaiting for clearances.

Location :Bijapur, Karnataka K N K Corporation Pvt Ltd Amit Chaudhary, Project Manager, 315 Jolly Bhavan, No.1, 10 New Marine Lines, Mumbai City - 400020, Maharashtra.

Tel : 022-22072752, Fax : 022-2200752

P

lans to set up a coal based power plant of 80 MW (50 + 30) at Chittorgarh in Rajasthan. Environmental clearances are awaited.

Location :Chittorgarh, Rajasthan Birla Corporation Ltd K U Kirangar, Head-Thermal, Chanderia, Chittorgarh District, Rajasthan-312 021, Tel : 01472-256601-08, F: 256609, M: 09460113132, E-mail: admin@birlacement.com

P

lans to set up 600 MW thermal power plant in U.P. This project will be executed in two phases.

Location :Uttar Pradesh Calcutta Electric Supply Corporation (CESC) Continue on page no.216

www.engrreview.com

ENGINEERING REVIEW |

215

| March 2013

PROJECT UPDATE

Continue from page no.214 Mr. Sanjiv Goenka, Chairman Manishankar Mukherjee, Chief Advisor (Corporate Relations), CESC House Chowringhee, Square, Kolkata-700001, West Bengal.

Tel : 033-22256040, Fax : 033-22255541, E-mail: cesc@cesc.co.in.

S

etting up a 1,040 MW coal based merchant power plant at Pavalavasa, Parawada Mandal. So far around 50% of the work is completed. The project is likely to complete by June 2013.

Location :Visakhapatnam, Andhra Pradesh Budget : Rs. 6,000 crore Hinduja National Power Corporation Ltd Mr. Ashok Puri, MD Abhilash Matre, Asst Manager (Projects), Hinduja House, 171, Dr. Annie Besant Road, Worli, Mumbai - 400018.

Tel: 022-24960707, Fax: 022-24960747

P

FC has currently invited bids for selecting transmission service provider on build, own, operate and maintain basis for transmission system for Patran 400 KV S/S. Location :Patiala, Punjab Power Finance Corporation Ltd. P P Shrivastav, Executive Vice President, First Floor “Urjanidhi”, 1, Barakhamba Lane, Connaught Place, New Delhi – 110001.

Tel : 011-23456132; Fax : 011-23456170, E-mail: ptcl.itp@gmail.com

S

etting up a 300 MW thermal power plant in Maharashtra. This project is likely to be operational by June 2013.

Location : Chandrapur, Maharashtra Calcutta Electric Supply Corporation (CESC) Sanjiv Goenka, Chairman Manishankar Mukherjee, Chief Advisor (Corporate Relations), CESC House Chowringhee, Square, Kolkata - 700001, West Bengal.

Tel : 033-22256040,

216

| March 2013 | ENGINEERING REVIEW

Fax : 033-22255541, E-mail: cesc@cesc.co.in.

S

etting up 3x660 (1,980) MW Bara thermal power project for UP Power Corporation on BOO basis. The work is in progress and the completion is targeted by May 2014.

Location : Uttar, Pradesh JP Power Ventures S R Yadav, Project Head, Sector-128, Noida-201304, Uttar Pradesh.

Tel : 0120-4516000, 4609000, 2470800, Fax : 4609464, 4609496

S

etting up a 450 (3x150) MW coal based captive power plant at Haldia. The preliminary work has started.The Phase-I completion is targeted in early 2014 and the rest in the next 6 months.

Location : Midnapore, West Bengal Budget : Rs. 3,000 crore India Power Corporation (Haldia) Ltd Amitab Banerjee, Manager-Project Coordination, 1st Floor, Plot No.X -1, 2&3, Block EP, Sector V, Salt Lake City, Kolkata - 700091, West Bengal.

Tel : 033-66094314-16, Fax : 033-66094320, E-mail: ipcl@ipclindia.com

S

etting up a 600 MW thermal power plant at Haldia. The Phase-I comprising 300 MW is is likely to commence operation in September 2014. The Phase-II is likely to complete by end of 2014.

Location :Haldia, West Bengal Calcutta Electric Supply Corporation (CESC) Mr. Sanjiv Goenka, Chairman Manishankar Mukherjee, Chief Advisor (Corporate Relations), CESC House Chowringhee, Square, Kolkata-700001, West Bengal.

Tel: 033-22256040, Fax : 033-22255541, E-mail:cesc@cesc.co.in

www.engrreview.com

PROJECT UPDATE

R

ishikesh-Karanprayag rail project via Devprayag covering 125 km is planned in Uttarakhand. Geological survey has not yet started.

Location : Uttarakhand Budget : Rs. 17.34 crore Rail Vikas Nigam Ltd. Sribhanu Prakash, GM (Projects-I), 1st Floor, August Kranti Bhawan, Bhikaji Cama Place, RK Puram, New Delhi-66.

Tel : 011 – 26738503, Fax : 011 –26182957, E-mail: gmp1@rvnl.org

RAILWAYS

T

he Port has proposed to the Tamil Nadu Government to use 25 m land in the middle of Chennai’s Outer Ring Road (ORR) to construct a rail link connecting the port with the Bangalore rail link. The consultancy bids will be invited once the project is accepted.

Location : Chennai, Tamil Nadu Budget : Rs. 750 crore Ennore Port Ltd. M.A. Bhaskarachar, CMD Senthil Kumar, GM (Operations), No.23, First Flr, P.T. Lee Chengalvaraya Naicker Maaligai, Rajaji Salai, Chennai-600001.

Tel : 044-25251666, Fax : 044-25251665, E-mail: info@epl.gov.in

P

lans augmentation of production capacity from 200 to 250 HHP locomotives per year in DLW Varanasi.

Consultancy bids are currently invited.

Location : Varanasi, Uttar Pradesh Rail Vikas Nigam Ltd Vikas Chandra, Chief Project Manager, A-21 Police Colony, Anisabad, Patna- 800002 Bihar.

T/F: 0612-2255402, M: 09934589340

www.engrreview.com

REAL ESTATE

T

he subsidiary of Puravankara Projects plans to build a residential project named ‘Provident Skyworth’ at Derebail, near Konchady in Mangalore. The project will be spread over 4.15 lakh sq ft and contain 324 units comprising 2 and 3 BHK �lats.

Location : Mangalore, Karnataka Location : Provident Housing Ltd Mr. Jackbastian K Nazareth, Group CEO Mr. V. Madhu, MD Chandra Shekhar, Manager, - 23/2, CPS House, Ulsoor Road, Bengaluru - 560042.

Tel : 080-43428901

P

lans to come up with luxury residential apartment project at Rajajinagar in Bangalore. The project will ENGINEERING REVIEW | March 2013 |

217

PROJECT UPDATE

be spread over 4 lakh sq ft and comprises of 2, 3 BHK �lats with 300 units in all.

Location : Bangalore, Karnataka Puravankara Projects Ltd. Mr. Jackbastian K Nazareth, Group CEO Mr. V. Madhu, MD Chandra Shekhar, Manager, - 23/2, CPS House, Ulsoor Road, Bengaluru - 560042.

Tel : 080-43428901

T

he subsidiary of Puravankara Projects plans to build a residential project at Coimbatore.

Location :Coimbatore, Tamil Nadu Provident Housing Ltd. Mr. Jackbastian K Nazareth, Group CEO Mr. V. Madhu, MD Chandra Shekhar, Manager, - 23/2, CPS House, Ulsoor Road, Bengaluru - 560042.

Tel: 080-43428901

Tel : 08554 -274716, Fax : 08554 -274323, E-mail: anantpaurmplty@rediffmail.com

P

lans implementation of 6 MW Nihama hydroelectric project at Kulgam.

Location : Kulgam, Jammu & Kashmir Budget : Rs. 60 crore Jammu & Kashmir State Power Development Corporation Ltd Iftikhar Ahmad Kakroo, DGM-Projects, Ashok Nagar, Satwari, Jammu, Jammu & Kashmir-180004, T: 0191-2559553, 24257602, 2430548/2439039, F: 2435403.

P

lans implementation of 9 MW Sukhnag hydroelectric projects at Badgam.

Location :Badgam Jammu & Kashmir Budget : Rs. 90 crore Jammu & Kashmir State Power Development Corporation Ltd Iftikhar Ahmad Kakroo, DGM-Projects, Ashok Nagar, Satwari, Jammu, Jammu & Kashmir-180004, T: 0191-2559553, 24257602, 2430548/2439039, F: 2435403.

P

RENEWABLE ENERGY

P

lans to set up 5 MW solar power project spread over 25 acre of land near Pandmeru Canal area. Nearly 40,000 solar panels would be installed at the project sites.

Location :Anantpur, Andhra Pradesh Budget : Rs. 40 crore Anantapur Municipal Corporation (AMC) Dushyant, Deputy Executive Engineer, Lepakshi Mandal, Anantapur-515331, Andhra Pradesh.

218

| March 2013 | ENGINEERING REVIEW

lans implementation of 6 MW Hanswar Paddar hydroelectric projects at Kishtwar.

Location : Kishtwar Jammu & Kashmir Budget : Rs. 60 crore Jammu & Kashmir State Power Development Corporation Ltd Iftikhar Ahmad Kakroo, DGM-Projects, Ashok Nagar, Satwari, Jammu, Jammu & Kashmir-180004, T: 0191-2559553, 24257602, 2430548/2439039, F: 2435403.

P

lans to set up a 5 MW captive solar power plant at its manufacturing facilities at Urse in Pune. This plant will be ready in 6 months.

Location : Pune, Maharashtra Budget : Rs. 40.crore Finolex Cables Ltd Deepak Chhabria, MD Yatin Redkar, President (Operations),

www.engrreview.com

PROJECT UPDATE

26-27, Mumbai - Pune Road, Pimpri, Pune - 411018, Maharashtra.

Tel : 020-27475963, E-mail: yyredkar@�inolex.com

T

he company is considering plans to come up with 50 MW wind power and a 146 MW hydro power projects.

Calcutta Electric Supply Corporation (CESC) Mr. Sanjiv Goenka, Chairman Manishankar Mukherjee, Chief Advisor (Corporate Relations), CESC House Chowringhee, Square, Kolkata700001, West Bengal.

Tel: 033-22256040, Fax: 033 22255541, E-mail: cesc@cesc.co.in.

develop the park. This project is targeted for completion

by May 2013. The land acquisition process is underway.

Location :Ramanathapuram, district Tamil Nadu Budget : Rs. 920 crore Raasi Green Earth Energy Pvt Ltd (RGEE)C. Narasimhan, Chairman K Srinivas, Project Head, -817, 2nd �loor, 80 feet Road, Koramangala 8th block, Bangalore-560095.

Tel : 080-25719486, Fax: 080-25719476, E-mail: sk@raasigroup.com

P

lans to set up 25 MW solar PV power project in Orissa for supplying solar power to GRIDCO. ACME from Bikaner is the contractor. The work is likely to start soon.

Location : Bhubaneshwar, Orissa Budget : Rs. 7 crore Orissa Renewable Energy Development Agency Ashok Choudhary, Deputy Director, S/59, Mancheswar Industrial Estate, Bhubaneswar - 751010, Orissa.

T: 0674-2588260, M: 9861310407 F: 2585898. ashok.oreda@gmail.com, ceoreda@oredaorissa.com

S

etting up a 95 MW wind power project. So far around 25 MW plant is already in place.

Location : Jaisalmer, Rajasthan India Power Corporation Ltd Amitabo Banerjee, Manager (Project Coordination), 1st Floor Plot No.X -1, 2&3, Block EP, Sector V, Salt Lake City, Kolkata - 700091, West Bengal.

Tel : 033-66094314/15/16, Fax : 033-66094320, E-mail: ipcl@ipclindia.com

T

he memorandum of understanding is signed with TIDCO for establishing solar energy park at Paramakudi. The company has entered into a tie-up with Larsen and Toubro, Canadian Solar, Enerpark and Sgurr to www.engrreview.com

ROADS / HIGHWAYS / BRIDGES

P

lans to take up construction of Patna- Jehanabad-Gaya four-lane road up to Dobhi. This project has been approved. Japan International Cooperation Agency (JICA) is funding this project.

Location : Patna, Bihar National Highway Authority of India (NHAI) Rakesh Nagar, GM (Admin), G 5&6, Sector-10, Dwarka, New Delhi -110075, Tel : 011-25074100 (Ext-1357), M: 09971989929

P

lans to construct road from Vallarpadam to NH 7 at Paravoor, Kochi connecting Chathanad-Moolampilly.

The 4.5 km road, connecting Vallarpadam and Ezhikkara near Paravoor, will have three major bridges and one small bridge.

ENGINEERING REVIEW | March 2013 |

219

PROJECT UPDATE

Location : Kochi, Kerala Budget : Rs. 97 crore Kerala State Construction Corporation (KSCC) T P Jose, Regional Manager, Administrative Of�ice, Post Box No.30/1521 A, Vyttila Kochi – 682019.

Tel : 0484 2339953, Fax : 2339953, M: 09847039110, E-mail: info@kscc.in

the metro development. The completion is targeted in 39 months. The contract also include construction of three underground metro stations and related work at Janakpuri West, Dabri Mor and Dashrath Puri and interchange facilities between existing elevated metro station and the proposed underground metro stations.

Location : Delhi Budget : Rs. 866 crore Delhi Metro Rail Corporation (DMRC) Mr. Anuj Dayal, Chief Public Relations Of�icer, Lane, Barakhamba Road, New Delhi - 110001.

Tel : 011-23417910/12, 23418415, E-mail:anuj@delhimetrorail.com

TRANSPORT

K

orean �irm Samsung subsidiary has bagged the automatic fare collection system package for the L&T metro rail project in Hyderabad. The package involves design, manufacture, supply, installation, testing and commissioning of the system.

Location : Hyderabad, Andhra Pradesh Samsung Data Systems India Pvt Ltd. Jaehyung Yaom, Sales Director, K Parveen, Business Development Manager, 105, Copia Corporate Suites, Plot Number 9, Jasola District Center, Jasola, New Delhi-110025.

Tel : 011-43161234, E-mail: k.parveen@samsung.com mrhyung@samsung.com

J

VC of HCC and Samsung C&T has got contract for construction of a tunnel. The scope of work includes design and construction of the 4.4 km long tunnel on Janakpuri West–Kalindi Kunj corridor under Phase III of

220

| March 2013 | ENGINEERING REVIEW

WATER SECTOR

P

lans construction of conventional water treatment plant for Devgadhbaria water supply scheme, Phase II.The work is likely to start soon. Completion period: 12 months.

Location : Dahod, District Gujarat Budget : Rs. 1.26 crore Gujarat Urban Development Company Ltd. U N Tarwadi, Project Manager, Sector 10-A, Gandhinagar, Gujarat.

E-mail: contact@gudcltd.com

P

lans to implement Porbandar augmentation water supply scheme. Tendering process is on.

Location : Porbandar, Gujarat, Budget : Rs. 31 crore Gujarat Water Supply And Sewage Board J P Parmar, Executive Engineer, Tel : 0286-2242528

www.engrreview.com

Measurement Technology for Secure and Precise Positioning

Lengths, speed and angle measurement technology for Tomography, X-ray machines and surgical robotics Accurate, repeatable, and robust sensors Absolute measurement Principle Various interfaces available Easy handling and installation

measurable good.

ADVERTISERS INDEX COMPANY NAME

PG. NO.

A

COMPANY NAME

PG. NO.

F

A.C. AUTOMATION

63

FALCON PUMPS PVT. LTD.

57

ADVANTECH INDIA

15

FLIR SYSTEMS INDIA PVT. LTD.

19

AIRON ENGINEERING COMPANY

81

G

ALLIED POWER SOLUTIONS

115

GANDHI AUTOMATIONS PVT. LTD.

5

ANSELL LIMITED

93

GEISSEL INDIA PRIVATE LIMITED

87

ARCRAFT PLASMA EQUIPMENTS (INDIA) PVT. LTD.

77

GEM TELERGON SWITCHGEARS PVT. LTD.

107

ATLAS COPCO COMPRESSOR TECHNIQUE

13

GRUNDFOS PUMPS INDIA PVT. LTD.

BACK PAGE

AUTOMATIC ELECTRIC LTD.

200

GUNNEBO INDIA PVT. LTD.

36

AUTOMATION INDIA WELDING TECHNOLOGY (P) LTD.

117

H

B BAJAJ ELECTRICALS LTD.

21

BOGE COMPRESSORS (INDIA) PVT. LTD.

35

BRY-AIR (ASIA) PVT. LTD.

139

C

HAAS AUTOMATION INDIA PVT. LTD.

FALSE COVER & BOOKMARK

HARTING (INDIA) PVT. LTD.

65

HEAVY METAL & TUBES LTD.

223

HEAVY METAL PIPECENTRE

197

HENSEL ELECTRIC INDIA (P) LTD.

70-71

COGNEX SENSORS INDIA PVT. LTD.

17

I

CONNECTWELL INDUSTRIES PVT. LTD.

45

IGUS (INDIA) PVT. LTD.

75

CONTROLWELL INDIA PVT. LTD.

47

IMTOS 2013

140

CST SENSORS INDIA PVT. LTD.

FRONT GATEFOLD

INDIA TOOLS & INSTRUMENTS CO.

167 & 169

INDIA WAREHOUSING SHOW 2013

202

INTEC 2013

201

INTEGRATED ENGINEERS & CONTRACTORS

224

D DOWEL ENGINEERING WORKS

136

E ELECTROMECH - TORQK

59

J

ELECTRONICS DEVICES

113

JAY STEEL CORPORATION

199

ENGIMACH 2013

204

JYOTI CERAMIC INDUSTRIES PVT. LTD.

3 & 63

EPCOS INDIA PVT. LTD.

97

JYOTI CNC AUTOMATION PVT. LTD.

IBC

ERWIN JUNKER MASCHINENFABRIK GMBH

43

JYOTI STEEL & ENGG. CO.

209

ESSENTIAL POWER TRANSMISSION PVT. LTD.

51

K

EVEREST BLOWERS

133

KEMY STEEL (PVT) LTD ENGINEERING REVIEW |

226

| March 2013

211

ADVERTISERS INDEX COMPANY NAME

PG. NO.

COMPANY NAME

PG. NO.

KNOWELL INTERNATIONAL PVT. LTD.

139

RAJDEEP AUTOMATION PVT. LTD.

225

KUEBLER AUTOMATION INDIA PVT. LTD.

27

RITTAL INDIA - EPLAN DIVISION

GATEFOLD

KUSAM ELECTRICAL INDUSTRIES LTD.

89 & 91

RR KABEL LIMITED

53

L

S

LAPP INDIA PVT. LTD.

24-25

SAFEXPRESS PVT. LTD.

11

LAXMI HYDRAULICS PVT. LTD.

105

SCRUM SYSTEM

119 & 121

SHALCO INDUSTRIES PVT. LTD.

198

SHREE NM ELECTRICALS LTD.

79

SIDDHAPURA MACHINE TOOLS

18

SIEMENS

IFC

SMALLEY STEEL RING COMPANY

123

STEEL IMPEX (INDIA)

209

SUMITRON EXPORTS PVT. LTD.

101, 103, 135 & 137

SURAJ LIMITED

55

M MARATHON ELECTRIC MOTORS (INDIA) LTD.

61

MAXON PRECISION MOTOR INDIA PVT. LTD.

7

MEC SHOT BLASTING EQUIPMENTS PVT. LTD.

134

MECO METERS PVT. LTD.

30-31

MICROSOFT - OFFICE 365

IFC

MIFA SYSTEMS

127

N NORD DRIVESYSTEMS PVT. LTD.

33

T

O OSWAL PUMPS LTD.

83

P

TECHCELLENT INSPECTORATE

221

TESTO INDIA PVT. LTD.

37 & 41

THE MOTWANE MANUFACTURING CO. PVT. LTD.

228 203

PAARTH VALVES PVT. LTD.

132

PARAGDEEP METALS

200

TINITA ENGINEERING PVT. LTD.

PC|SCHEMATIC

95

U

PELICAN PRODUCTS AND SERVICES INDIA PVT. LTD.

109

UNILINE ENERGY SYSTEMS (PVT) LTD.

PETHE INDUSTRIAL MARKETING COMPANY PVT. LTD.

111

PLASTIC UDYOG

49

POWERCONNECT (INDIA)

38-39

POWER-GEN 2013

222

PRISM GAS DETECTION PVT. LTD.

73

PROCON TECHNOLOGIES PVT. LTD.

135

V VEER ENERGY & INFRASTRUCTURE LTD.

137

W WELDOR ENGINEERING PVT. LTD.

138

WMI KONECRANES INDIA LTD.

29

X

R RADIX ELECTROSYSTEMS PVT. LTD.

99

XYLEM INDIA

9 ENGINEERING REVIEW |

227

| March 2013

1