Engineering Review July 2015

Page 1

Haas Automation India Pvt. Ltd. - The Haas DM-1 Small-Footprint, High-Speed Drill / Mill Center




#stealthesun

SOLA` IS A FIVE LETTER WORD

Ravin Infraproject Pvt. Ltd. Single & Dual Axis Tracker

Rooftop Mounted System

Solar Lantern & Chargers

Water Pumping System

Address: B / 403 Akruti Trade Centre, MIDC Road No.7, Andheri (E), Mumbai - 400093 T : +91 22 2921 5000, +91 22 3081 6655 F : +91 22 3081 6661, +91 22 2921 5011 | E : sales @ravingroup.com | W : ravingroup.com


RELIABILITY. PRICE. REPUTATION.

Haas UMC-750SS Super Speed, 5-Axis Universal Machining Center

= TOTAL CUSTOMER VALUE. Haas Factory Outlet

| www.HaasCNC.com

Sales: Ahmedabad: 079-32405007, Bangalore: 080-41179452/53, Chennai: 044-65156052, Coimbatore: 0422-2413924 Delhi: 0124-4367619, Kolhapur: 0231-2677979, Mumbai: 022-39136041, 022-61392800 Pune: 020-32935433 Service: North: 09312550550, West (Guj) and Central: 09376150150 West (Mah) and East: 09325150150, South: 080-41179452/53

Haas Automation India Pvt. Ltd. - The Haas UMC-750SS Super Speed, 5-Axis Universal Machining Center

Volume 15 No. 03 | July 2015 | ` 200 | www.engrreview.com RNI No. MAHENG/2004/15135


Head Office: Bangalore. Branch Office: Mumbai, Chennai, New Delhi, Pune, Kolkata. 080-33240700 | info@eplan.in | www.eplan.in


45,000 110,000


EDITORIAL INDEX Publisher : Shilpa Kadam CEO : Shekhar Dongre Editor : Rajeev lyer

A Ador Welding

170

B Banner Engineering Bonfiglioli Bosch Packaging Technology

74 22 42

CMO: Shirish Dongre Advisory Board (Editorial) Mr. T. P. Singh : Director, Flir Systems India Pvt. Ltd. Mr. Vijay Pimparkar: Ex-General Manager, Godrej & Boyce Mfg. Co. Ltd. Mr. Gautam Kulkarni : CEO, Hafi Electra Pvt. Ltd. Mr. Ashok Sheth : Chairman, Solitaire Machine Tools Ltd. Prof. R. Sreedaran : Faculty, Atharva College of Engineering Mr. Ravin Mehta : Managing Director, Neel Controls/Neel Industrial Systems Pvt. Ltd. Mr. C. S. Limaye : Director, Supertech Instrumentation Services India Pvt. Ltd. Mr. S. A. Mohan: Chief Executive Officer, Maini Materials Movement Pvt. Ltd. Mr. Rajesh Ballamwar : Director, Prolific Systems & Technologies Pvt. Ltd. Mr. P.K. Balasubbramaniian: President, VBS Corporate Support Marketing Team : Ladoji Pendurkar, Bhavin Shah, Bharat Shah, A.Purohit, Vinod Surve, Kavita Chaudhari Designer & Layout Arun P. Shinde, Pradeep M. Pillalamarri, Nandan Moghe, Dinesh S. Gawade Circulation Executive Satish Kadam, Amol Ranshur

Head Office : Divya Media Publications Pvt. Ltd., 3rd Floor, Harmony Tower, N.S. Road, Thane-400 602. Maharashtra Tel: +91 22-25380574/75, Telefax: +91-22-25418254 E-mail: shekhar@divyamediaonline.com Website: www.engrreview.com Branch Offices (Zonal): NORTH (Delhi & NCR regions) : Sandesh Jain : 09810837877 / 09871602777 SOUTH (Chennai & Coimbatore) : Y. V. Raghu : 09566141224 Bangalore - Vaman : 09686721340 Kochi - Sanjeev Nair : 09846249568 EAST (Kolkata & Other regions) : S. Roy - 09433097806 WEST (Maharashtra & Gujarat) : Pune - S.Kadam - 09833373371 Gujarat - Dinesh Shah - 09327344559 Rajkot (Saurashtra) - Swapnil Bhatia: 09227909005

C Chicago Pneumatic COMSOL Group Connectwell Industries Controlwell India Cooper Corporation Custom Sensors & Technologies (CST)

6 139 214 214 46 216

D DESMI Pumping Technology Deutsche Messe AG

38 52

E Elgi Equipments Elmeasure EON Electric Erwin Junker Extech Instruments

158 212 96 124 144

F FARO FLUKE India Freudenberg

122 100 48

G Gamesa India Gandhi Automations GEM Equipments Ghana Gleason Corporation

102 130, 213 152 108 24

H Hanna Equipments HARTING India Henkel Group Honeywell Hydropack India

26, 68 70 44 82 209

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ENGINEERING REVIEW Overseas Offices USA Nancy TARTAGLIONE, Mepax USA Email: n.tartaglione@mepax.com usa@mepax.com

GERMANY Sebastian OLLIER Mepax Deutschland, Tel: +49 711 222 54 456, Email: deutschland@mepax.com

FRANCE MEPAX SA, Romain CLASS Tel.: +33 1 39 02 77 78, FRANCE

SPAIN Sofiane JEDIDI Mepax Espa単a Tel : +34 963 255 886, Email: spain@mepax.com

ITALY Valeria VILLANI Tel.: +39 339 8610117, Via Firenze, Milano, Italia

UK Liz Jones Tel: +44 (0)1227 276016 , Email: l.jones@mepax.com

RUSSIA Garri ZALTS Mepax Russia Tel: +7 495 576-7666 / Email: gizalec@yandex.ru

CHINA/South Korea/Taiwan Mepax - Konaxis Shanghai Julien PENARD Tel : (+86) 21 6252 2731 Email: china@mepax.com

2 | JULY 2015 | ENGINEERING REVIEW

I ICOP Technology Igus GmbH India Tools & Instruments Instamod Air Pipe J Jay Equipment

86 128 211, 212 126

216

K Kirloskar Brothers Ltd. Kirloskar Pneumatic Co. Ltd.

36 162

L Lapp India

98

M Maini Materials Movement Mastercam Maxon Motor Mouser Electronics

4 120 142 88

N National Instruments

60

O Omron Automation

72

P PaintExpo Panasonic Welding Systems PC|SCHEMATIC A/s

56 8 136

R Red Lion Controls Renishaw Rollon India Roots Multiclean

132 118, 146 134 168

S Safeducate Sanjay Tools SBS Precision Systems Schneider Electric India SPS Automation Subtronics Sumitomo Drive Technologies Supra Industries

32 215 212 106 80 214 64 209

T Taiwan Excellence The Motwane Mfg. Testo India

116 210 92

U ULT AG

18

W Warpp Engineers

210

Z Zenith Industrial

211 www.engrreview.com



BUSINESS NEWS

Maini the ‘Best Cold Chain material handling service provider of the year

Cold Chain Summit Award 15 for Maini

M

aini Materials Movement (A Maini Group Company) was adjudged the “Best Cold Chain Material Handling Service Provider of the Year” at the Cold Chain Industry Awards ceremony held during the 4th Edition of Cold Chain Strategy Summit at Mumbai on 9th June, 2015.The award was received by Rahul Sagar, AGM-Marketing, Maini Materials Movement. The Cold Chain Strategy Summit, convened annually, is recognized as one of the most prestigious Cold Chain events in India. These awards are a result of an independent research agency entrusted with the task of choosing the winners. With 150+ attendees, this award not only recognises achievements above

4 | JULY 2015 | ENGINEERING REVIEW

and beyond the call of duty, but also promotes and contributes to driving industry’s best practices in temperature control distribution. Commenting on the awards, Mr. S. A. Mohan, CEO, Maini Materials Movement Pvt Ltd. said, “Our brand promise is ‘Value delivered. Always’. We strive to offer our customers the right solutions and ensure lowest total cost of ownership at their end. This award certainly attests our outstanding contributions to temperature controlled intra-logistics solutions”. Maini Materials Movement offers a comprehensive range of materials handling and warehousing solutions pertaining to cold chain industry. The range consists of galvanised pallet trucks, platform trucks, dock-levellers,

lift tables, scissor lifts, stackers, Double Deep Reach trucks & forklifts and customized racking solutions.

For more information Maini Materials Movement P. Ltd Survey No.32, Chandapura Hosur Main Road, Bangalore 560 099 Phone: 080-4352 6543 Web: www.mainimaterials.com www.engrreview.com



AIR COMPRESSORS » BUSINESS NEWS

Chicago Pneumatic launches new Red Hawk range

I

nternational construction equipment manufacturer Chicago Pneumatic has unveiled its Red Hawk range of motor drills and breakers. With three options available, the new range is suitable for roads, railways and drilling applications, providing users with a range of rugged and reliable breakers. “The Red Hawk range introduces new compact and portable solutions to CP’s portfolio of handheld pneumatic equipment, which are suitable for applications where users change location frequently.” said Gus Armbruster, Spokesperson for Handheld Tools at Chicago Pneumatic. “Equipped with a petrol powered engine, instead of a conventional hose or power cable, the Red Hawk range provides users with the versatility and maneuverability ideal for busy or remote locations.” The Red Hawk Road is the most powerful breaker in the new range offering high impact energy and weighing only 22kg. Ideal for concrete and asphalt breaking and cutting, enough impact energy is delivered to handle silica-rich rocks and reinforced concrete. An additional tamping shank allows users to repair potholes and surface damage, making the Red Hawk Road ideal for infrastructure applications. Designed specifically for use on and around railway tracks, the Red Hawk Rail is ideal for fast, efficient tie tamping. By offering a higher frequency with less impact energy the Red Hawk Rail ensures that minimal damage is done to track ballast. Thanks to the portable nature of the complete Red Hawk range, users can exit an area quickly without hoses and cables getting in the way.

6 | JULY 2015 | ENGINEERING REVIEW

Completing the range is the Red Hawk Drill, offering a combined drill and breaker, ideal for light service applications such as rock splitting, fencing work and digging into hard or frozen ground. With a range of different working tools, from cutting, to breaking and driving, the Red Hawk Drill is a universal tool that offers users working in remote locations a suitable alternative to existing drills and breakers. With 11 shank options and a trolley or carrying harness, Chicago Pneumatic has a range of accessories designed to make the Red Hawk range as versatile as possible. About Chicago Pneumatic Since 1901, the Chicago Pneumatic name has represented high-performance tools and equipment designed for an extensive range of applications. Chicago Pneumatic offers a wide range of pneumatic, hydraulic and petrol-driven equipment, portable compressors and generators, light towers, rig-mounted attachments, and compaction equipment for the construction and demolition industry. With a global network of distributors, Chicago Pneumatic provides customers with worldwide sales and service support. To learn more about the extensive range of Chicago Pneumatic equipment, please visit www.cp.com.

For more information Web: www.cp.com www.engrreview.com


High Definition Lenses for Machine Vision Applications

4.0µm

www.tamron.eu

Specifications

M118FM06

M118FM08

M118FM12

M118FM16

M118FM25

M118FM50

Imager Size

1/1.8"

1/1.8"

1/1.8"

1/1.8"

1/1.8"

1/1.8"

Focal Length

6 mm

8 mm

12 mm

16 mm

25 mm

50 mm

Aperture Range

1.4 - 16

1.4 - 16

1.4 - 16

1.4 - 16

1.6 - 16

2.8 - 22

TV Distortion

< -3.0 %

< -2.0 %

< -1.2 %

< -0.7 %

< -0.2 %

<-0.1%

M.O.D Weight

0.1 86 g

0.1 44 g

0.1 57 g

0.1 39 g

Tamron India Private Limited #801, 8th Floor, Time Tower, M.G. Road, Gurgaon-122002, Haryana, India. Ph.: +91-124-4116812 Email: cctv@tamron.in ENGINEERING REVIEW |

7 | July 2015

0.1 39 g

0.1 52 g

www.tamron.in


WELDING » BUSINESS NEWS

As a part of Hon’ble Prime Minister’s vision on Make in India: Panasonic Welding Systems in association with CII and JICA organize a Technical Seminar & Workshop to promote High Precision Arc Welding Technology in India

P

anasonic Welding Systems in association with CII - Confederation of Indian Industry and JICA - Japan International Cooperation Agency, organized a technical seminar and workshop with an objective of promoting High Precision Arc Welding Technology in India. The seminar served as an opportunity to promote welding technology which remains the most critical for industrial sectors required to assure long-term reliability across applications such as Fabrication of Buildings, Bridges, Process Plant Equipment, Manufacturing of Automobiles, Railways, Ships etc. Some of the key dignitaries present at the occasion were Mr. Mukesh Kumar Gupta, Member, CII National Committee on Skill Development & Vice President, Maruti Suzuki Training Academy; Mr. Gurpal Singh, Ex-Principal Advisor, CII; Mr. Sunil Gupta, Director, Ministry of Skill Development & Entrepreneurship, GOI; Mr.

8 | JULY 2015 | ENGINEERING REVIEW

Toshihide Takahashi, Divisional Managing Director, Panasonic Welding Systems India. The seminar served as a platform to promote Japan’s latest high-precision welding technology into India. The eminent faculty included Prof. Fumiyoshi Minami, Osaka University and Prof. Masaharu Sato, Japan Welding Engineering Society who covered topics including the importance of welding quality control and certification systems as practiced in Japan. With an aim to support ‘Make in India’ vision, this initiative is expected to foster the growth of personnel engaged in the manufacturing sector; Welders and Welding Technologists in particular. Confederation of Indian Industry represented by Mr. Mukesh Kumar Gupta stated that Hon’ble PM Narendra Modi’s focus on Make in India and Skilling India aims to increase India’s production, productivity and global competitiveness. Japanese manufacturing techniques

are regarded as influential practices and have been adopted in worldwide manufacturing operations and the best practices should be adopted by Indian Industry. Expressing his views on the occasion, Mr. Toshihide Takahashi, Divisional Managing Director, Panasonic Welding Systems India said that this initiative by Panasonic Welding Systems supports the government’s vision of raising India’s share of GDP from an existing 16% to 25% by the year 2022. Stressing the need for advanced Technology infusion along with Skill development he added that Application of advanced intelligent welding machines which synergise with the Skill of Welders to achieve superior Quality Welds with higher productivity, as being the next big thing of the future for Indian industry. For more information editor@divyamediaonline.com www.engrreview.com





Contents

Vol 15 | Issue 3 | July 2015

PORTFOLIO

152

Sumitomo Drive: The legacy of technology perfection

GEM glitters in process cooling and drying K.P. Manoharan, Managing Director, GEM Equipments Pvt. Ltd.

Mr. Chandrashekhar Paradkar, Country Manager, Sumitomo Drive Technologies, Pune, India

TRENDSETTER

158

64 COVER STORY Compressed air solutions: ELGI aims for 100% uptime for customers

BUSINESS NEWS

IN FOCUS

26

136

162

Hanna Instruments : Innovations with quality excellence

PC|SCHEMATIC : Time saving electrical CAD software

“We ensure low ownership cost to our customer “: Mangesh Joshi

04

Maini the ‘Best Cold Chain material handling service provider of the year

Mr. Ove Larsen, International Sales Director, PC|SCHEMATIC A/s, Denmark

Mr. Kondiba Shivaji Metkari, Business Manager, Hanna Equipments (India) Pvt. Ltd.

TECH TRENDS

168

170

Mechanized cleaning enhances productivity, cost efficiency & wellness

Automation in sheet metal cutting and welding

BUSINESS AVENUES

FOR ADVERTISING ENQUIRY CONTACT : E-mail: shekhar@divyamediaonline.com

.....193

Mr. Mangesh Joshi, General ManagerAir Compressor & International Marketing Div., Kirloskar Pneumatic Co. Ltd.

PRODUCT 138 SHOWCASE .....209

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All rights reserved. No part of this magazine may be reproduced in any form without the permission of the Editor. ENGINEERING REVIEW is owned, printed & published by Shilpa Kadam, published from 3rd Floor, Harmony Tower, Netaji Subhash Road, Court Naka, Thane (W) Thane-400 602 Tel: +91 22-25380574/75 Telefax: +91-22-25418254, Editor : Rajeev lyer. Important : Whilst care is taken prior to acceptance of advertising copy, it is not possible to verify its contents. ENGINEERING REVIEW can not be held responsible for such contents, nor if any losses or damages incurred as a result of transactions with companies, association or individuals advertising in the publications. Articles, interviews published in ENGINEERING REVIEW are the personal vie-ws and expressions of its authors. ENGINEERING REVIEW does not necessarily agree to it. ENGINEERING REVIEW can not be held res-ponsible for such articles / interviews. We therefore recommend that readers make necessary enquiries before sending any money or entering into any agreements with advertisers or otherwise act-ing on an advertisement in any matter whatsoever.

12 | ENGINEERING REVIEW | JULY 2015

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COMPREHENSIVE MATERIAL HANDLING & WAREHOUSING SOLUTIONS Maini Group is one of the India’s premium design and manufacturing entity with a history of 40 years of innovation and thought leadership. Maini offers 360º solutions to manage your warehouse intelligently optimizing space, handling time and resources while yielding streamlined processes and cost savings. Maini range of industrial storage systems and material handling equipment cater to needs of large and small warehouses, across sectors.

INDUSTRIAL RACKING

MULTI-PURPOSE SHELVING

AUTOMATED STORAGE SYSTEMS

REACH TRUCKS

TOW TRUCKS

FORKLIFTS

For sales enquires, please contact: aparupa.das@maini.com +91-80-43526566

For more details, please visit: www.armesmaini.com www.mainimaterials.com

ENGINEERING REVIEW |

13 | July 2015


Contents AIR COMPRESSOR

Vol 15 | Issue 3 | July 2015

AUTOMATION

BUSINESS NEWS

BUSINESS NEWS

06

60

Engineering for Chaos

68

Hanna Instruments, Inc. introduces the edgeblu pH meter that uses HALO pH electrodes with Bluetooth® Smart technology

70

Tool-free installation with the new M12 PushPull

72

Omron Automation showcases its solutions for automotive manufacturing and design at Automotive Engineering Show 2015

74

New analog output & clear object detection models expand capabilities of Banner Engineering laser distance sensor

82

Honeywell & Intel Security team to secure critical infrastructure and industrial internet of things

Chicago Pneumatic launches new Red Hawk range

WELDING BUSINESS NEWS 08

As a part of Hon’ble Prime Minister’s vision on Make in India

GEARS & MOTORS BUSINESS NEWS 22

FDK & FZP versions : New easy maintenance series

TECH TRENDS

24

GLEASON to Host Gear Solutions Forum In Rochester, New York

128 Corrugated hose 2.0 : igus presents new ideas in energy supply 130 Fire Rated Shutters : The Unsung heroes of fire safety

LOGISTICS

132 5 Key elements to consider before embracing the industrial internet of things

BUSINESS NEWS

134 ROLLON: Managing robotic handling systems in automated warehouses

32

Prime Minister inaugurates India’s First Container School by Safeducate

PUMPS & VALVES BUSINESS NEWS 36

KBL launches Revolutionary ROMAK Pump at ACHEMA, Germany

38

ROTAN heavy duty series pump features

MACHINE TOOLS BUSINESS NEWS

POWER BUSINESS NEWS 96

EON Electric wins Rs.51 crore tenders for LED Streetlight projects

98

LAPP’s New European Headquarters Premises in VaihingenMöhringen

100 New Fluke infrared camera lenses bring the temperature variances of even near-microscopic or far-distant objects into sharp focus 106 Schneider Electric India launches ‘Energy & Automation Yatra – 2015-16’ to promote Energy Management & Automation for the manufacturing sector

118 Renishaw wins a Queen’s award for Enterprise: Innovation 2015 for revolutionary absolute position encoder

TECH TRENDS

120 Meghan Summers West to Focus on Manufacturing Education in HTEC 2015 Keynote Address

142 Intelligence on six legs

122 New 3D Metrology Software from FARO delivers increased productivity with simultaneous measurement capabilities 124 JUNKER receives BOSCH Global Supplier award

139 Simulation software brings big changes to cable industry 144 AUT600 FLEET Maintenance Kit

ENGINEERING

126 Instamod Airpipe participated in IMTOS : Indian Machine Tools show 2015

BUSINESS NEWS 44

Henkel to build India’s largest adhesives plant near Pune

TECH TRENDS

46

Cooper Corporation expands its office facility in Satara

146 Five-axis CMM inspection lets “good times roll” in QC department at small engine plant

52

Deutsche Messe’s global network of surface technology trade shows

14 | ENGINEERING REVIEW | JULY 2015

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FILTRATION Âť BUSINESS NEWS

New Generation : Flexible & Easy to Handle Extraction and Filtration System for Laser Fume

U

LT AG introduces the LAS 160, the latest addition to the new extraction and filtration device generation for laser fume and dust. The system, developed to remove dry incombustible dusts, has been transferred to the new ULT design line and provides a simplified filter handling. The new filter combination used in the LAS 160 significantly increases filtration efficiency, leading to noticeable cost savings in the medium term. Another true user value is the low-noise system operation. For extraction efficiency increase, the new device can be equipped with suitable capturing elements, such as hoods or extraction arms. Possible utilisation of extraction arms would be those of the System 50, System 75 or tube assemblies (50, 75, 50/50) from the vendor Alsident.

Alternatively, the LAS 160 can be connected to external systems for automated operation via a D-Sub interface. The ULT AG’s extraction and filtration systems are used to remove airborne substances occurring during material processing and marking by means of laser technology. The units support modern methods such as ultra-short pulse laser processing, removing the smallest particles and emissions from a multitude of machined materials, e.g. metal, plastic or wood. These air purification systems achieve the highest separation efficiency and degree of filtration of pollutant removal by utilising the most efficient filter media. In addition to a wide range of turnkey systems, the company provides customized solutions for many applications. About ULT AG: Founded in 1994, the ULT AG is a leading vendor of high efficiency industrial air filtration systems and dust collectors. The broad range of equipment has been designed for use in many industries such as machine construction, electronics production and general manufacturing as well as medical, covering a wide range of applications. The product range offers standard products as well as custom-built units for special applications. ULT AG provides customers in Europe, Asia, North America and Australia with extraction and filtration systems for material processing by means of laser, soldering, welding etc. as well as onsite services. The company has been DIN EN ISO 9001 certified for more than 15 years. Additional information on ULT and its products can be found online at www.ult.de.

18 | JULY 2015 | ENGINEERING REVIEW

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Leading Trade Show for Manufacturing Technology and Intralogistics

World of Industry 9 – 11 December 2015 Pragati Maidan, New Delhi win-india.com

K BOO CE SPA R U O Y ! NOW

Exhibit ProďŹ le n Hydraulics & Pneumatics, Electro Mechanical Transmission n Factory Automation, Process Automation and Industrial Building Automation n Materials Handling / Intralogistics, Storage System, Warehousing and Logistic Services n Paints & Coating Systems, Electroplating and Surface Engineering Techniques

To participate, please contact : +91 22 6687 5528 Email : sales@hmf-india.com ENGINEERING REVIEW |

20 | July 2015


Permanent Earthing Solutions Inspection Chamber

50

200

50

lid

Clamp

Strip / round conductor to other earth pit Earth enhancing mineral compound with backfill soil

Copper coated steel Earth rod Augured hole 250 mm (Minimum)

Natural soil / Backfill compound

Driven Rods and Maintenance Free Earthing Pits

Earthing Grids / Earth Mats

History and Experience

Foundation Earthing and Ring Earthing

Product Shelf

UL listed corrosion free electrodes tested & confirming to IEC 62561 - 1 Human and equipment safety Provides low Impedance path for fault current

1920

1930

Maintenance free & long life

OBO begins to produce lightning protection holders

OBO adds earthing equipment to its product range

High mechanical tensile strength

1972

The first ever OBO equipotential The V15 arrestor sets new standards in surge protection bonding rails are produced

Confirmed & Tested According to:

Continous Conductors - Round/Flat available in GI, SS, Copper & Copper coated steel Complete Fixing Accessories and Exothermic Welding

IEC 62561- 2,7 IEC 62305 & IEC 60364 - 5 - 54 IS 3043

1987

1995

OBO launches the first pluggable arrestor onto the market, the V20

OBO establishes its own testing centre for lightning protection

SMART Earthing Kit

Non toxic in nature & pollution free PROCEM compound tested and confirming to IEC 62561-7 & TCLP

1932

PROCEM

UL Listed* Tested in CPRI, MSME * Applicable for selected products

OBO BETTERMANN India Pvt. Ltd., A51, SIPCOT, Oragadam, Kancheepuram - 602 105, Tamilnadu, India. Tel: +91 44 7103 3900/01/02, Fax: +91 44 7103 3999, Website: www.oboindia.com Email: sales@oboindia.com

THINK CONNECTED. ENGINEERING REVIEW |

21 | July 2015

Driven rods for installation upto 10 meters


GEARS & MOTORS » BUSINESS NEWS

FDK & FZP versions : New easy maintenance series The new FDK and FZP versions dramatically simplify operations for applications that require periodic maintenance. They also enable a quick and easy disassembling of the gearbox from the machine, thanks to the new output stage design. These design innovations are highly beneficial for applications in the mining, sugar processing and marine sectors.

B

onfiglioli´s 300 Series is a robust and versatile solution perfectly suited for harsh applications where shock loadings and impacts are more the rule than the exception. It features strong bearings to ensure a long lifespan. Bonfiglioli´s ongoing mission to improve and innovate their planetary gearboxes for industrial applications has led to two important new features that result in an easier and safer assembling/disassembling of the drive to/ from the application. The new FDK and FZP versions feature an output hollow shaft that will make the series

FDK: hollow shaft with dual keys and axial fixing ring

FZP: slotted hollow shaft with axial fixing ring

22 | JULY 2015 | ENGINEERING REVIEW

more effective and suitable for »shaft mount» assembly. The hollow shaft solutions reduce the time and effort for the disassembling of the drive from the customer´s machine shaft, thanks to the new solution with the axial locking ring. The new product solutions make mounting and commissioning easier and faster thanks to the smarter design and allow for easier and more accurate screw tightening. Furthermore, the cutting-edge design of the shrink disk will improve and speed up set up and commissioning. The hollow shaft with the two keys at 120° will allow full rated torque and max torque transmissions. The axial locking ring with threaded holes completes the solution for an easier and more reliable shaft mounting. They keyed hollow shaft is available in smaller sizes, ranging from 300 to 310 and will be included in the designation of the series with the acronym »FDK»; when the FZP version is available it will come in larger sizes from 311 to 325. Another advanced design component of the new 300 series is the splined hollow shaft which meets the DIN 5480 standard and offers the same strong bearings available in the current FP version. It provides double

G0A: shrink disk in two parts

centering for an aligned assembling of the solid shaft of the machine. Like the keyed hollow shaft, the splined hollow shaft also includes an axial locking key with threaded holes for easier mounting and grants full rated and max torque transmissions. The new shrink disks prevent accidental mounting errors (even when dismounting and re-mounting the shrink disk) thanks to simpler design and »visual-control» of screw tightening torque. This advanced design makes the 300 series now complete and effective for any shaft mounted requirements for all sizes and ratios. The series has a torque range of 1,000-1,287000 Nm and gear ratios of 3.4-5,234. Bonfiglioli´s new 300 series offers customers a higher quality and more flexible solution due to its ability to adapt to client and application requirements and provides more control during the mounting process. It is also the most compact solution available on the market. For more information editor@divyamediaonline.com www.engrreview.com


Driven By Innovation Automatic Doors and Loading Bay Solutions

DOCK LEVELERS / SHELTERS

Platforms For Loading / Unloading Solutions

Avians Innovations Technology Pvt. Ltd.

Regd. Off.: 615/25, Pradhikaran, Nigdi, Pune 411044, MH, India. Board Line: +91- 20 71 400 555 (100 Lines) Fax No.: +91- 20 71 400 654 Email: sales@avians.co.in website: www.avians.co.in

Scan for Website


GEARS & MOTORS » BUSINESS NEWS

GLEASON to Host Gear Solutions Forum In Rochester, New York The Company’s products are used by customers in automotive, truck, aircraft, agriculture, mining, energy, construction, power tool and marine industries and by a diverse set of customers serving various industrial equipment markets. Gleason has manufacturing operations in the United States, Germany, Switzerland, India, China and Japan, and has sales and service offices throughout North and South America, Europe and in the Asia-Pacific region.

G

leason Corporation will host the GEAR SOLUTIONS FORUM (GSF) at its worldwide headquarters in Rochester, New York on September 23 and 24, 2015. This year also marks the Company’s 150th anniversary which will be recognized as part of certain events during the two day forum. GSF will include more than 40 demonstrations of products and technologies, covering all major gear production processes addressing a wide variety of industry needs. The event will be accompanied by presentations from international industry experts who will present their research in a wide range of gear-related subjects relevant to gear design and manufacturing. The Gear Solutions Forum is a unique educational opportunity, giving visitors an unusually in-depth look at many of the advanced new technologies that will shape the future of gear manufacturing. Demonstrations and presentations will cover bevel gear technologies for spiral and straight bevel gears, including grind from solid and SmartLap corrective lapping. For cylindrical gears, live exhibits will include high speed hobbing, power skiving, grinding and optimum processing of large gears both on dedicated gear machines and five axis machining centers. There will also be a series of

24 | JULY 2015 | ENGINEERING REVIEW

inspection and measurement technologies for all types of gears and sizes including single flank roll testing, analytical gear inspection and surface roughness measurement. In addition, there will be a focus on the heat treatment of gears, quick change workholding solutions and a look at the future digital factory for gear production. The event will also feature a variety of partners and technology providers to the gear industry covering areas such as software, coatings, heat treatment, machining solutions and more. The last GSF which took place in April 2014 at the Gleason-Pfauter facility in Ludwigsburg, Germany attracted approximately 600 visitors from 30 countries over a three day period. John J. Perrotti, President and Chief Executive Officer of Gleason Corporation, commented that “The Gear Solutions Forum has truly evolved into the global gear industry’s most comprehensive educational event of the year. We anticipate response to our first ever GSF in the United States in September, in conjunction with our 150th anniversary, to be a fantastic experience for all gear enthusiasts and look forward to welcoming guests from across the globe.” To register for the Gear Solutions Forum visit https://www.etouches. com/gleasongsf2015

Gleason Corporation’s mission is to be The Total Gear Solutions Provider™ to its global customer base. Gleason is a leader in the development, manufacture and sale of gear production machinery and related equipment and automation solutions. The Company’s products are used by customers in automotive, truck, aircraft, agriculture, mining, energy, construction, power tool and marine industries and by a diverse set of customers serving various industrial equipment markets. Gleason has manufacturing operations in the United States, Germany, Switzerland, India, China and Japan, and has sales and service offices throughout North and South America, Europe and in the Asia-Pacific region.

For more information Web: www.gleason.com www.engrreview.com



IN FOCUS

Hanna Instruments : Innovations with quality excellence

Mr. Kondiba Shivaji Metkari, Business Manager Hanna Equipments (India) Pvt Ltd.

Q. Being the key player in the industry, Please brief us company’s journey from inception & share some of the milestones achieved? Hanna Instruments was founded in Italy in 1978 by Anna and Oscar Nardo and currently its global headquarter is located in Woonsocket Rhode Island. We have 60 offices in more than 40 countries. I can say Hanna Instruments is truly world leader in innovation of analytical instrumentation. Look at how innovative products we are launching in laboratory market. In 1985 Hanna was first to introduce a pH electrode with built in temperature sensor. In 2013 Hanna has developed world’s first tablet sized laboratory meter. This hybrid meter can be used as wall mount, portable or bench top meter. In 2014 Hanna has launched world’s first pH electrode with Bluetooth Smart technology. Our recent innovation is world first pH meter with Bluetooth pH electrode This blutooth pH electrode can be used with our Edge blu pH meter or you can directly connect it to your ipad. Q. What are the products manufactured by your company? Hanna is one of the world’s biggest brands manufacturing Laboratory, Process and Field instruments for water quality testing. Our strength lies in our product range. We offer more than 3000 products and our R&D team continuously strive to develop new technics that simplify the testing procedures. We have products for testing major water parameters, parameters like pH, conductivity, Turbidity, TDS, Ammonia, Chlorine, COD/BOD, Dissolved Oxygen and many more. Apart from water testing we are supplying instruments for Agriculture, Aquaculture, Environmental, Food, dairy, Beverage and for other industry. Continue on page no.28

26 | JULY 2015 | ENGINEERING REVIEW

www.engrreview.com


co o peratio n sustains inno v atio n Open House, Bangalore 8th – 11th September 2015

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from dmg mori highlights of the nlx series

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ENGINEERING REVIEW |

27 | July 2015

Guide bushing // Automotive Material: S45C Dimensions: ø 80 × 100 mm Machining time: 13 min. 29 sec.


IN FOCUS

Continued from page no.26 We attempt to provide new innovative products at very affordable cost to our customers. We take pride in being one of the world’s leaders in innovation of analytical instrumentation. Q. What is your marketing strategy for India? Since 2010 Hanna India has been growing its presence to support our valued customers by having a field sales force and technical engineers in major cities throughout India. The cities include: Ahmedabad, Kolkata, Delhi, Luckhnow, Indore, Jaipur, Chennai, Bangalore, Hyderabad, Cochin, Coimbatore, Baroda, Nagpur, Aurangabad, and Pune. This expansion highlights our philosophy to provide exceptional sales and support at local level. Soon we will be opening our local sales offices in major cities. We offer over 3000 products to its customer. One challenging task is the promotion and marketing of each instrument. One cannot afford to miss even one instrument. For that reason we have been investing a good amount towards exhibitions and tradeshows. This year also Hanna Instruments will make its presence at prominent exhibitions like aquatech, asialabex and many more. We also try to make awareness about our products through print publications. We also have used the social media platform for as marketing tool for increasing our brand awareness. Our presence of social media has helped us elevate our audience & customer base and brought us a step closer to them. Out short-term plan focuses on educating and training our customers by conducting seminars at pan India level. These seminars will target towards technically educating the customers on our instruments and its proper usage. Additionally we have been providing rigorous training to our 28 | JULY 2015 | ENGINEERING REVIEW

employees to enhance knowledge and to keep them updated about the latest trends. As far as our long term plans are concerned, we working towards providing superior customer service. We don’t just want to meet our customers’ expectations, we want to excel them. Q. Product innovation through R&D is vital to be forrader in the competition, as per your opinion , how does R&D plays the role of catalyst in the success process? Our research and development has played an integral role in the success of Hanna Instruments. Through years it has paved the path of innovation. Keeping in view the Indian market, the company has introduced tablet size, slimmest multiparameter meter named edge which is suitable for laboratory as well as field application. It can measure pH, Conductivity, TDS ,Dissolved oxygen and Salinity. The instrument a perfect fit for several industries such as wine, waste water, drinking water, pharmaceutical, food and many more. This instrument has very good features and it is available on affordable cost for indian customer.Recently we have launched the world’s first pH meter that uses pH electrodes with Bluetooth® Smart technology. The HI2202 “edge blu” pH meter uses Hanna’s HALO™ pH electrodes (Bluetooth 4.0) that connect wirelessly to “edge blu” or a compatible iPad® running the Hanna Lab App. We are sure that Indian Customers will love this product, the meter can be used as portable, wall mount or bench top, the electrode connects to the meter wirelessly to about 10 meters. This meter is equipped with all the latest facilities like GLP, % point calibration, Cal check feature, Dual USB port, Q. Quality standards are benchmarked by the product performance; please

brief us how do you maintain the quality norms since from solution development to implementation? Being a manufacturer and supplier of scientific products we very well know how important role our instruments play in different processes, hence we control the quality of our products from their inception to delivery. For this reason, we manufacture all the products we bring to the market including, meters, electrodes, chemical reagents and buffer solutions. Hanna Instrument is a vertically integrated manufacturer; we do not subcontract any part of the manufacturing process, from plastic molding, to glass blowing and chemical bottling, to PCB and electronic assemblies. All our products are designed, developed and engineered under ISO 9001 standards and CE directives. Each and every product undergoes stringent quality control tests at different stages of manufacturing. We follow several standards, our buffer solutions are manufactured as per NIST standard, our turbidity meters are in compliance with ISO and EPA standards. Most of our meters comply with IP 67 standards (dust tight and protected against effect of temporary immersion in water). Q. How do you perceive the future of the industry ? India offers vast opportunity for analytical instruments manufacturers, and lot of multinational brands are entering in to Indian market. Indian customers are looking for quality products, at the same time this market is very price sensitive. Hanna Instruments is trying to bridge this gap by providing high quality instruments at affordable price and that’s why recently we have launched our new range of pocket colorimeters ‘Checkers”. These checkers are good option for those customers who cannot afford to buy costly multipara meter photometers. www.engrreview.com



ENGINEERING REVIEW |

30 | July 2015


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maxon EC-i 40: Powerful motor for automation and robotics.

maxon EC-i 40

Compact yet powerful.

When space is limited but high torques and dynamics are required, the maxon EC-i 40 internal rotor motor is the right choice. It has a diameter of 40 mm and is available in two lengths: 26 mm (50 W), 36 mm (70 W). This economical brushless inner rotor motor is ideally suited for applications in automation and robotics.

precision motor India

maxon motor is the world’s leading supplier of high-precision drives and systems of up to 500 watts power output. maxon motor stands for customer specific solutions, high quality, innovation, competitive prices and a worldwide distribution network. See what we can do for you: www.maxonmotor.in


LOGISTICS » BUSINESS NEWS

Prime Minister inaugurates India’s First Container School by Safeducate ~Inauguration by Narendra Modi at Vigyan Bhawan on World Youth Skills Day~ ~Safeducate will create Chain of Container Schools all over India~

H

onorable Prime Minister Narendra Modi inaugurated India’s first Container School created by Safeducate at Vigyan Bhawan in New Delhi, while unveiling his Skill India Program. Under this Program, the Government intends to skill 40.2 crore people by 2022. The Prime Minister visited the Safeducate Container School set up at Vigyan Bhawan premises and congratulated Safeducate on its innovation. Safeducate, the education & training arm of supply chain & logistics industry leader Safexpress, has created an extremely innovative model for skilling people, which can be very easily and quickly replicated to any location in India. This community outreach initiative by Safeducate could help the Government provide high quality skill training at even the remotest areas in the country. Inaugurating the Safeducate Container School, Rajiv Pratap Rudy,

32 | JULY 2015 | ENGINEERING REVIEW

Minister of State for Skill Development and Entrepreneurship, Government of India said, “Safeducate has introduced an innovation which will revolutionize the way skill training is imparted in the country. By launching India’s first Container School, Safeducate has set an example in the field of skilling. It is difficult to provide training to the youth in the rural areas of the country, where there is minimum availability of infrastructure and resources. By bringing down the cost and effort involved in developing infrastructure to meet education and skilling needs of people in India, this unique training platform will aid in providing quality education to the youth present in the remotest location of the country. This will definitely make a significant difference at the grassroots level.” Showcasing the Container School, Divya Jain, Founder & CEO, Safeducate said, “We have created the Safeducate Container Schools with a very high visual appeal so as to attract people even in remote areas. They have a very professional look-and-feel, and are equipped with all amenities present in a regular school, if not more. These schools will provide Safeducate the ability to conduct trainings at any location across India where skilling is needed. This school can be set up anywhere in a short time, with just the availability of land and electricity connection. The educational format and structure of these schools is such that each district in the country will have the same level of access to quality education. Safeducate Container Schools

Continue on page no.34 www.engrreview.com


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LOGISTICS » BUSINESS NEWS

Continued from page no.32 will help in creating job opportunities across the country, while creating skilled workforce for the industry.” Explaining the highlights of the Safeducate Container School, Divya Jain said, “Safeducate Container School has been created by joining four containers together. These are refurbished containers which were earlier being used for the purpose of logistics. We have recycled those containers and used them for developing our school structure. Not only is this in line with our Go Green initiative, but also it helps in bringing down the development cost of our school. Our first school has a training capacity of 189 students per month, with residential facility for 23 students. The school facility includes three classrooms, computer lab, activity area, recreation area, library, staff offices, etc. Moreover, these containers are like lego bricks, allowing this institution to have a truly flexible and scalable model. Firms like CONCOR and SCI scrap over 5000 containers every year. So there is a huge potential for scaling up our model in the future across all 680 districts of India.”The 34 | JULY 2015 | ENGINEERING REVIEW

other dignitaries present during the inauguration included Sunil Arora, Secretary, Ministry of Skill Development and Entrepreneurship (MSDE), Pawan Agarwal, Joint Secretary (MSDE), Rajesh Agrawal, Joint Secretary (MSDE) and Dilip Chenoy, Managing Director & CEO of National Skill Development Corporation (NSDC). Congratulating Safeducate on launching India’s first Container School, Dilip Chenoy said, “There are massive skill gaps prevalent in the industry today. The chain of Container Schools launched by Safeducate will hugely help in bridging these skill gaps. These schools will hugely help in increasing the employment opportunities for the rural youth of the country.” About Safeducate Safeducate, a specialist in supply chain & logistics training, was established in 2007, with an aim to meet the continuously evolving needs of the workforce of the supply chain & logistics industry. Led by the alumni of Stanford and Cambridge University, the team blends rich operational experience of the supply chain arena with international know-how and best practices to create programs which are extremely stimulating, hands-on and practical. Safeducate is backed by a team of highly experienced consultants and trainers. These professionals offer world-class training as part of uniquely designed courses, through which participants gain comprehensive supply chain & logistics understanding. The participants are provided with extensive domain knowledge and practical training, enabling them to face day-to-day challenges while working in supply chain & logistics industry. Safeducate has achieved a landmark of training more than 20,000 people across 52 cities in the country. For more information editor@divyamediaonline.com

www.engrreview.com



PUMPS-VALVES » BUSINESS NEWS

KBL launches Revolutionary ROMAK Pump at ACHEMA, Germany The ROMAK (RMK) pumps are process pumps used for handling various types of clear / clean chemical liquids without any suspended particles by various process industries. RMK pump is magnetic drive pump comprising permanent magnets. With a size ranging between 32mm to 100mm, the pump has a discharge capacity of upto 300 m3/hr. The pump can handle temperatures from -50°C up to +180°C. The design aids interchangeability of components among different pump sizes. The sealless pump has liquid protected magnets for longer performance. The design will have a total of 22 models.

K

irloskar Brothers Ltd (KBL), a global fluid management company, announced the launch of technologically advanced ROMAK Pump at ACHEMA, world’s most-followed event for the chemical process industry held in Frankfurt, Germany. The ROMAK (RMK) pumps are process pumps used for handling various types of clear / clean chemical liquids without any suspended particles by various process industries. RMK pump is magnetic drive pump comprising permanent magnets. With a size ranging between 32mm to 100mm, the pump has a discharge capacity of upto 300 m3/hr. The pump can handle temperatures from -50°C up to +180°C. The design aids interchangeability of components among different pump sizes. The sealless pump has liquid protected magnets for longer performance. The design will have a total of 22 models. Mr. Varinder Dhoot, Managing Director, Kirloskar Pompen B V said: “We are pleased to launch our ROMAK pump at ACHEMA. The product caters to the process industry and thus this event serves as the right platform for

36 | JULY 2015 | ENGINEERING REVIEW

us to connect with our prospective customers. The pump has ensured the best standards in terms of efficiency as well as lasting operations. The launch has helped us take our design to an international platform and thus reinforce our capacities to go global with yet another technologically advanced product.” Kirloskar Brothers Limited: Kirloskar Brothers Limited (KBL) is the flagship company of the $ 2.1 billion Kirloskar group. KBL is a global fluid management solutions provider and the largest manufacturer and exporter of centrifugal pumps and valves from India. The core businesses of KBL are Project and Engineered Pumps, Industrial Pumps, Agriculture and Domestic Pumps, Valves, Motors and Hydro turbines and large infrastructure pumping projects (Water Supply, Power Plants, and Irrigation).

For more information Web: www.shaktipumps.com www.engrreview.com


ENGINEERING REVIEW |

37 | July 2015


PUMPS-VALVES » BUSINESS NEWS

ROTAN heavy duty series pump features

R

otan Pumps HD (Heavy Duty) series rugged, cast iron construction assures durability and extended operation life. They posses excellent vacuum capability and can operate bi-directionally. With two moving parts, the “gear-within-agear” principle ensures positive flow and low shear transmission of liquid. The simple design allows the pump to be adaptable to a wide range of applications, making the heavy duty series ideal for pumping -oils, chocolate, soaps, paints, thinners, and other low to medium viscosity fluids. With its modular configuration, Rotan pumps provide interchangeability of parts within the 11 different pump size variations. This permits easy conversion from a standard to a specialized pump. Furthermore, the “true” back pull-out design, when used in conjunction with spacer

Capacity Range

Up to 750 GPM

Speed

Up to 1800 GPM

Differential Pressure

Up to 250 psi for sizes 26-81 Up to 150 psi for sizes 101-201

Suction Lift

Up to 15” Hg vacuum while priming Up to 24” Hg vacuum while pumping

Viscosity Range

.1 to 175,000 cSt (as standard) 32 to350,000 SSU (as standard)

Temperature

Up to 500° F

Jacket Pressure

Up to 150 psi (as standard)

Relief Valve Setting

Approx. 20psi above system Design pressure is recommended

38 | JULY 2015 | ENGINEERING REVIEW

couplings, allows effortless disassembly/inspection of the unit without removing the casing from the process line, reducing down time. The three smaller size pumps are capable of pumping up to 30 GPM, and can be directly coupled to a 1200 or 1800 rpm motor. The larger 2”, 2.5”, and 3” ported pumps are available in capacities up to 130 GPM and can be coupled directly to 1200rpm motors. For the heaviest of applications, the 4”, 5”, 6”, and 8” sizes are suited to pump up to 750 GPM. Key features & benefits a. Flexible sealing options. (see configurations page) b. “True” back pull-out design c. Opposing inlet and outlet connections with oversized ports d. Shaft supported by TWO ball bearings in single sealed configuration. e. Self-priming with large suction capabilities f. Low NPSH requirements g. Self-draining top mounted integral safety relief valve h. No speed reduction required in six smaller sizes i. Complete heating/cooling jacketing available j. Parts Interchangeability k. Performance and hydrostatic testing standard Rotan Pumps are backed by over 80 years of experience in the design and manufacturing of positive displacement pumps. With our constant dedication to innovation and improvement, it’s no wonder the Rotan brand has been recognized as the most advanced internal gear pump available to the world today. Contact your local distributor for more information! For more information Web: www.desmi.com www.engrreview.com





PACKAGING » BUSINESS NEWS

Achema 2015 Fully automated assembly of up to 70 insulin pens per minute Modular platform MRA from Bosch Development of improved MRA platform backed by cooperation with pen manufacturers Flexible and modular design suited for future upgrades Complete line integration including downstream labelling and end of line packaging

A

t Achema, Bosch Packaging Technology showcased its latest version of the rotary pen assembly machine MRA. Developed by the Bosch subsidiary Moeller & Devicon, the machine is designed to assemble medical devices such as standard four-piece disposable pens or single-shot auto-injectors. These are used, for instance, for diabetes care, the treatment of autoimmune diseases, hormone replacement therapies or emergency medicine.“We introduced the MRA to the market at last year’s Interpack in Germany. Since then, we have refined the technology by cooperating with several manufacturers of pens and auto-injectors, and have adapted the assembly processes for different models,” Michael Andersen, sales director at Moeller & Devicon, explained. “This way we can offer customers the appropriate machine with the required features according to the pens or autoinjectors in use.” Together with primary and secondary packaging solutions, the new MRA can be combined to complete lines. Four pens at the same time The MRA assembles the four components of each pen one step at a time: infeed systems load the pen caps, cartridge holders, cartridges and dosing mechanisms into the machine from four different in-feed stations, and fit them together to ready-to-use pens. The fully-automated machine handles four pens at the same time and achieves an output of up to 70 pens per minute. Incorrectly assembled products are automatically detected and rejected. Thanks to its open construction, the platform

42 | JULY 2015 | ENGINEERING REVIEW

minimum. A Human Machine Interface (HMI) enables operators to monitor all process functions precisely. The compact design and small footprint fully comply with GMP (Good Manufacturing Practice) and GAMP5 (Good Automated Manufacturing Practice).

Four pens at the same time The assembly machine MRA from Bosch reliably assembles the four components of disposable pens: pen caps, cartridge holders, cartridges and dosing mechanisms.

Pen assembly machine MRA The MRA from Bosch is designed to assemble medical devices such as pens, which are used, for instance, for diabetes care.

offers a good overview of all stations and processes, ensuring easy operation and format settings. The automatic transportation and control stations between the different assembly steps reduce operator intervention and manual handling to a

Standard upstream and downstream options As an option, the MRA platform can be combined with additional upstream and downstream equipment. For instance, the liquid pharmaceuticals can be filled into cartridges and inspected for particles and cosmetic container defects on other Bosch equipment. “What customers ask for most are additional downstream solutions,” Michael Andersen explained. This includes labelling machines from Moeller & Devicon, which have been especially designed for pens and auto-injectors, as well as fully automated horizontal cartoning machines either from Bosch or third party suppliers, which can be combined to complete lines. An integration of downstream case packing and palletizing equipment is also possible. “The flexible and modular design of the MRA platform enables an upgrade with further process steps, such as laser engraving of the pens or serialization,” Andersen underlined. Moreover, the platform can also be adapted for other medtec products, such as infusion sets, cannulas or catheters. The entire range of rotary pen assembly machines by Moeller & Devicon is complemented by manual, semi-automated and fully automated linear solutions for all customer requirements. Web: www.boschpackaging.com www.engrreview.com


AD.indd 1

13/06/15 9:51 am


ENGINEERING » BUSINESS NEWS

Henkel to build India’s largest adhesives plant near Pune

H

enkel Adhesive Technologies India Pvt Ltd (a fully owned subsidiary of Henkel), a leading solution provider for adhesives, sealants and functional coatings, has announced an investment of about 30 million Euro to set up India’s largest adhesives plant in Kurkumbh, near Pune. The new plant is expected to start production by early 2017. Honourable Chief Minister of Maharashtra, Mr. Devendra Fadnavis, other dignitaries from the Maharashtra government along with Mr. Jeremy Hunter, President Henkel Group India, laid down foundation of the plant during a ground breaking ceremony scheduled on June 11, 2015, at Kurkumbh. The plant will cater to the various end user segments such as automotive, metal and industrial sectors. Commenting on the plans, Jeremy Hunter said: “The Kurkumbh plant is a very important milestone of Henkel’s

journey in India. This plant will enable us to localise our product portfolio and reduce imports while bringing the best global technology to India. Considering the proximity of the plant to our customers, it will also help us to work closely with them in developing solutions. We are aiming to win a greater market share in India, which is one of the biggest emerging markets for us.” The Kurkumbh plant is being built in a phased manner. In the first phase, the state-of-the-art, multi-technology manufacturing facility, will have an operational area of about 20,000 square meters and the annual capacity is expected to be about 80,000 metric tonnes of adhesives and surface treatments. The plant will be LEED certified by the Indian Green Building Council (IGBC) and will follow the highest SHE (Safety, Health & Environment) standards. Henkel operates worldwide with leading brands and technologies in three business units: Laundry & Home Care, Beauty Care and Adhesive Technologies. Founded in 1876, Henkel holds globally leading market positions both in the consumer and industrial businesses with well-known brands such as Persil, Schwarzkopf and Loctite. Henkel employs almost 50,000 people and reported sales of 16.4 billion euros and adjusted operating profit of 2.6 billion euros in fiscal 2014. Henkel’s preferred shares are listed in the German stock index DAX For more information Web: www.henkel.in

44 | JULY 2015 | ENGINEERING REVIEW

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Toll Free: 1-800-425-5070

Advantech India 809, 8th Floor, South Block, Sacred World Wanwadi, Pune - 411040 Email: sales.in@advantech.com


ENGINEERING » BUSINESS NEWS

Cooper Corporation expands its office facility in Satara

S

atara based Cooper Corporation, one of the country’s leading engine manufacturers recently expanded into a bigger, state-of-the-art office premises – Nariman House, to cater to the company’s growing needs and business. Spread over 5.9 lakh sq.m with 8.8 thousand sq.m designated for corporate office, Copper Corporation’s new facility has over three floors (Ground+ three floors) housing all departments with more than 240 workstations and dedicated space for trainings, discussions and conferences. This is primarily to accommodate the growing workforce, facilitate better work environment and have central administrative facility.Sharing his thoughts Mr. Farrokh Cooper, Chairman & Managing Director, Cooper Corporation said: “Over the years Cooper Corporation has relentlessly grown in terms of business, markets as well bringing in more employees under its fold. With the rising demand in forging and casting business along with addition of new verticals, we anticipated this need for expansion. This new facility stands testament to our commitment towards customers and the environment, which helped us chart our unparallel

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growth story. I would also like to take this opportunity to most importantly thank our employees, who have become part of the Cooper family; grown with us and in turn helped us grow”. Designed by Ar. Amol Hatkar from Arcaids Architectural Consultants Pvt Ltd, Nariman House is the personification of Cooper Corporation’s rich heritage and legacy. The design of the building has been inspired by the logo of Cooper Corporation. The building plan has been designed in three ‘C’ shape wings, connected together horizontally with a hexagonal atrium. Each of these wings houses a department which handles various verticals of Cooper Corporation. The building has been oriented after careful analysis of the sun path and wind flow pattern to maximise the use of natural resources. The external walls of the building are cavity walls to reduce heat transfer and special care has been taken to ensure rain water harvesting and harnessing the renewable solar power to meet the company’s power requirements. The floors are connected together with an unsupported flying staircase which is highlight of the structure and showcases the aspirational and go-getter attitude of Cooper Corporation. While different colour scheme for each floor breaks the monotony, the fountain under the staircase in the central atrium acts as a beautiful transition space. Cooper Corporation’s commitment to quality, service and product innovation has consistently kept pace with the changing market needs worldwide. The company’s rapid strides in the global market bear testimony to this fact. Cooper’s products have been accepted internationally in countries ranging from Central America, Africa, Saudi Arabia, Sri Lanka, Ukraine, UAE, Vietnam and Afghanistan. Today Cooper supplies auto spare parts and engine components to all leading manufacturers in India and across the world from Japan to Europe and the USA. For more information editor@divyamediaonline.com www.engrreview.com



ENGINEERING » BUSINESS NEWS

Make in India: Innovative solutions generate strong growth Freudenberg business in India grows 32.8% in 2014

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reudenberg, the global family-owned company, continues on its successful trajectory in India. In 2014, the technology group generated overall sales of Rs. 1,497 crore (+ 32.8% vs. 2013) in India. As of December 31st, 2014, Freudenberg employed 2,800 full-time associates at around 50 locations in India - with four R&D centers and 14 production sites with state-of-the-art shop-floors. With that and various initiatives Freudenberg supports the national program of Prime Minister Narenda Modi, ‘Make in India’, which aims to turn the country into a global manufacturing hub. Total global sales of the Freudenberg Group amounted to Rs. 56,860 crore or €7,039.1 million (2013: €6,662.5 million), representing growth of €416.6 million or 6.3 percent over the previous year, thus resulting in global record sales for the fifth consecutive year. “India is a market of considerable potential for the Freudenberg Group and the country makes a considerable contribution to the Freudenberg Group’s innovative strength. We are therefore committed to systematic investment in this region over the long-term. In 2014, the Group made local

investments totaling to Rs. 97.6 crore in India”, said Dr. Jörg Matthias Grossmann, Regional Representative India at the press conference in Bengaluru today. Largest investments One significant project is the new production site of ChemTrend and Klüber Lubrication in Mysore, that will officially open in August 2015. For a total of around Rs. 135 crore, it is one of the largest investments in the Asia-Pacific region of the Freudenberg Group. This is where more than 20 products will be developed and manufactured for the customers in the South East Asia/Pacific region. The site at Mysore – buildings with a surface area of 17,000 m2 on a site of some 40,000 m2 – also hosts product development facilities and major tribology testing facilities with equipment such as an FZG test rig. FZG stands for Gear Research Centre. This is the only one within Klüber outside Munich and the only one in India until now. At the start of the year, Freudenberg Sealing Technologies massively expanded its commitment in India. The company has been involved with the Indian market through its joint venture Sigma Freudenberg NOK (SFN) in Mohali since 2001. In February 2015, SFN opened a second, completely new factory in Basma about 35 km away. The plant marks a new stage in Freudenberg’s commitment to India. At a cost of more than Rs. 155 crore, a highly modern production facility has arisen on more than 23,000 square meters. For the most part, radial shaft sealing rings and O-rings will be produced at the site for the automotive sector and general industry. The growing demand in a number of segments – the auto industry, agricultural and construction machinery, mining, power stations, and the steel industry – made the construction of a second production facility essential. Make in India “Our R&D and manufacturing activities as well as various other

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ENGINEERING » BUSINESS NEWS

Continued from page no.48 initiatives foster our long-term commitment,” said Grossmann. With that Freudenberg supports the national program of Prime Minister Narenda Modi, ‘Make in India’, which aims to turn the country into a global manufacturing hub: raising manufacturing from 15% to 25% of India’s Gross Domestic Product within ten years, creating new jobs, making foreign investments easier and offering perspectives to young people. “Make in India has been our strategy for more than a decade,” stressed Grossmann. Freudenberg’s presence in India is founded on business ties spanning almost a century. Steady growth leads to new jobs. At the new SFN factory in Basma for example, more than 2,000 employees – half of them women – will manufacture seals for the Indian market and for export. Education is Key The Freudenberg Group has a long-term commitment not only to the Indian market, but also to the Indian society. It takes responsibility as a good neighbor wherever it holds full management control – especially for environmental protection and educational prospects for children and young people. In the area of Nagapattinam, Freudenberg provides sustained

129, Vora Indl. Est. No.4, NAVGHAR , VASAI (E) - 401210, Dist.; Thane, Maharashtra Phone: (0250) 2390654 / 2390060 Mobile: 08080866288 Email: thermojacket@yahoo.com

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support for the region affected by the tsunami in the form of a Training Center. In the meantime, about 350 young people have been given an opportunity to train in a technical vocation so that they can shape their own future and the future of their country. Education is also key for Freudenberg as an employer. A few years ago, the company started its FIELD (Freudenberg India Entrepreneurial Leadership Development) program with the intention of training and developing Freudenberg’s future managers in the areas of sales, operations and finance. The participants of the program are mainly recruited from the Indian Institutes of Management in Bangalore and Kozhikode, the Indian School of Business and the National Institute of Industrial Engineering. Freudenberg offers its graduates a global perspective from the beginning of their career and the opportunity to take on management positions. The Freudenberg Group also embarked on a journey of Talent Management and created opportunities for exchange of high potential employees between Business Groups by holding Talent Dialogues across the globe – in Germany, China, North and South America and India. The goal is to identify the top talents within the regions and open up opportunities for them to develop and apply their talent and skills. Besides, such an exercise also develops great focus among people leaders with regard to potential competencies and developmental needs of their team members. Freudenberg financial performance in 2014 and outlook On the basis of the pro-rata consolidation of joint ventures, the Freudenberg Group reported sales of €7,039.1 million (previous year: €6,662.5 million) in 2014, representing growth of €416.6 million or 6.3 percent over the previous year. Adjusted for the effects of acquisitions and disinvestments to the amount of €131.0 million and exchange rate effects, sales were 5.6 percent or €368.0 million higher than the previous year. Sales rose in all Business Groups. Consolidated profit ran at €478.3 million (previous year: €401.5 million), mainly as a result of market success and innovative products. As at December 31, 2014, the Freudenberg Group employed 40,456 people (previous year: 39,897 people). The financial data are based on the pro-rata consolidation method (including the activities of the 50:50 joint ventures) which Freudenberg continues to use for the management of its operating activities. Under IFRS financial reporting standards, 50:50 joint ventures are consolidated by the equity method. This means sales and employee figures are not taken into consideration. Overall, Freudenberg expects a successful year in 2015, with sales growth outpacing the market. The high quality of innovative products aimed specifically at meeting the needs of the Group`s customers, is expected to generate further growth in India. For more information, Web: www.freudenberg.com www.engrreview.com



ENGINEERING » BUSINESS NEWS

Deutsche Messe’s global network of surface technology trade shows New brochure on surface technology shows in Germany and around the world

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hen it comes to surface technology, Deutsche Messe has the topic fully covered, with a strong triad of global tradeshow brands: SurfaceTechnology, O&S and parts2clean. To support these brands, Deutsche Messe has now published a brochure that focuses on the tieins and crossover potential between these events, thus highlighting the resulting synergy benefits for exhibitors. Titled “Surface Technology Events Worldwide,” the comprehensive 23-page publication profiles each trade fair, explains the unique characteristics of each of the markets involved, and outlines the various participation options available to exhibitors. “Our worldwide surface technology network allows us to add value well beyond the benefits associated with individual shows. It means we are a global strategic partner to our exhibitors,” said Olaf Daebler, Deutsche Messe’s director in charge of Surface Technology, O&S and parts2clean. “We help our customers enter and develop new growth markets and we provide them with the same high standards of service wherever they choose to exhibit around the world.” Over the years, Deutsche Messe has built up a strong portfolio of core surface technology events in Germany which it leverages in establishing successful offshoots at other 52 | JULY 2015 | ENGINEERING REVIEW

locations around the world. The first of these core events is SurfaceTechnology, which is held every two years as part of HANNOVER MESSE. It is an all-encompassing event that showcases surface technology in all its multi-disciplinary forms. And, being part of the world’s leading industrial technology trade fair, it offers its exhibitors a wide range of additional benefits. These include the fact that HANNOVER MESSE is the world’s No. 1 forum for dialogue on topical issues confronting industry, and that it attracts a highly international audience of trade visitors and generates vast in-show synergies among its many participating industries. Exhibitors and visitors at the SurfaceTechnology show thus enjoy strong synergies with allied showcases in the areas of compressed air and vacuum technology, research and development, energy and automation technology. SurfaceTechnology is held in the odd-numbered years and will next feature at HANNOVER MESSE 2017. The O&S fair in Stuttgart, Germany, likewise spans the entire surface technology process chain. The respected international trade fair for surface treatments and coatings is staged by Deutsche Messe at the Stuttgart Exhibition Center and runs in the even-numbered years. So between them, O&S and SurfaceTechnology provide annual coverage of the latest surface technology

innovations and developments. The next O&S runs from 31 May to 2 June 2016. It will be the second time that O&S has been staged alongside parts2clean, the third surface technology brand in Deutsche Messe’s trade fair portfolio. parts2clean has been a leading international dialogue hub and showcase for industrial-parts and surface cleaning for over ten years. Users from all industries attend the show to find the right solutions for their individual pretreatment and cleaning requirements. It is held annually at the Stuttgart trade fair center. The most recent show ran from 9 to 11 June 2015. When parts2clean and O&S are co-staged next year, visitors will be able to attend both shows with a single admission ticket. Outside Germany, Deutsche Messe operates surface technology shows in India, Turkey and, very soon, also in the U.S. Surface Technology INDIA gives surface technology providers direct access to the burgeoning Indian market. It is part of the World of Industry (WIN) INDIA trade show cluster, which also features the Industrial Automation INDIA, MDA INDIA and CeMAT INDIA shows. WIN INDIA, which next runs from 9 to 11 December 2015, ranks among the subcontinent’s most important industrial technology shows.

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ENGINEERING » BUSINESS NEWS

Continued from page no.52 Surface Treatment EURASIA is Turkey’s leading surface technology show. As part of the WIN trade fair in Istanbul (11 to 14 February 2016), it is co-staged with Metalworking EURASIA and Welding EURASIA. Next year marks the premiere of Surface Technology NORTH AMERICA. The fair, which runs from 12 to 17 September 2016, will be based in Chicago, where it will be staged as part of IMTS, one of the world’s biggest manufacturing technology shows, which also features MDA NORTH AMERICA, ComVac NORTH AMERICA, Industrial Automation NORTH AMERICA and Industrial Supply NORTH AMERICA. HANNOVER MESSE – Get new technology first! The world’s leading trade fair for industrial technology will next be staged from 25 to 29 April 2016 in Hannover, Germany. The upcoming HANNOVER MESSE will feature five parallel shows: Industrial Automation, Energy, Digital Factory, Industrial Supply and Research & Technology. At HANNOVER MESSE 2016, major emphasis will be placed on the following four topics: Industrial Automation & IT • Energy & Environmental Engineering • Industrial Subcontracting, Production Engineering and Services • Research & Development. The United States of America is being honored as the Partner Country of HANNOVER MESSE 2016. Deutsche Messe AG With revenue of 280 million euros (2014), Deutsche Messe AG ranks among the world’s ten largest trade fair companies and operates the world’s largest exhibition center. In 2014, Deutsche Messe planned and staged 134 trade fairs and congresses around the world – events which hosted a total of over 41,000 exhibitors and some 3.6 million visitors. The company’s event portfolio includes such world-leading trade fairs as CeBIT (IT and telecommunications), HANNOVER MESSE (industrial technology), BIOTECHNICA (biotechnology), CeMAT (intralogistics), didacta (education), DOMOTEX (floor coverings), INTERSCHUTZ (fire prevention and rescue), and LIGNA (wood processing and forestry). With approx. 1,200 employees and a network of 66 representatives, subsidiaries and branch offices, Deutsche Messe is present in more than 100 countries worldwide.

For more information www.hannovermesse.de/en/press-service 54 | JULY 2015 | ENGINEERING REVIEW

Are you visiting Asia Cold Chain Show (ACCS) this July?

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et ready to visit Asia Cold Chain Show – ASEAN’s Biggest Event for Cold Chain Technologies featuring participants from across the globe.The Asia Cold Chain Show scheduled from 22-24 July 2015 at IMPACT Exhibition and Convention Centre, Bangkok, Thailand will bring together cold storages, temperature controlling, material handling, logistics and cold supply chain solutions all together at one place. ACCS will gather more than 5,500 industry professionals under one roof. Taking place in concurrence with Asia Cold Chain Congress, ACCS gives you an opportunity for business, education and networking. Supported by Warehouse Silo and Cold Storage Business Association, Federation of Cold Storage Association of India and Cold Chain Associations of Indonesia, Philippines, the exhibition offers a large variety of products, solutions and technologies and is particularly beneficial for decision makers from Agro & Agriculture, Fisheries, Dairy, Horticulture, Hotel, Restaurants, Fast Food Chains, Fruits & Vegetables, Food Grains, Retail, Processed & Packaged Foods, Pharmaceutical, Seafood and many other sectors which are regular users of cold storages, temperature controlling techniques, materials handling and cold logistics. Visit Asia Cold Chain Show if you wish to procure latest equipments, see live product demos and learn industry trends. What will you see at ACCS 2015? 1. More than 150 live technologies and solutions representing cold storage infrastructure, cold transport and cold supply chain. 2. Meet exhibitors and representative brands from more than 15 countries. 3. Connect with your industry colleagues and meet industry thought leaders at Asia Cold Chain Congress. 4. Learn industry best practices, latest trends and meet potential recruiters. Adding value to your visiting experience will be the Asia Cold Chain Congress, a two day conference taking place on 22-23 July 2015 that will be co-located with Asia Cold Chain Show at IMPACT Exhibition and Convention Centre. The conference discussions and sessions will be based on the theme ‘Exploring new strategies and opportunities to grow cold chain business in ASEAN region’. The event is free to visit. For visitor registration and more information please visit www.AsiaColdChainShow.com For more information Web: www.AsiaColdChainShow.com www.engrreview.com



ENGINEERING » BUSINESS NEWS

Painting & Coating processes with improved quality and flexibility at lower costs per piece 6th leading international trade fair for industrial coating technology in Karlsruhe (Germany) from 19th to 22th April 2016

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hen it comes to painting and coating processes, the aim around the globe is to cut unit costs while simultaneously improving quality, productivity and sustainability. PaintExpo will be presenting solutions that focus on achieving these aims. Ten months before it is due to start, the trade fair already has over 300 companies on its list of exhibitors (status as of 15th June 2015). The leading international trade fair for industrial coating technology will be held at the fairground in Karlsruhe in Southern Germany from 19th to 22nd April 2016. The wide range of exhibits on show varies from pretreatment right through to quality control and packaging. Regardless of the branch of industry concerned and the coating materials used, contract coaters and in-house painting companies throughout the world are faced with the challenge of making processes more efficient and sustainable. This can only be achieved by using as little material and energy as possible to generate the required surface quality as well as by maximizing productivity. To meet these requirements, from 19th to 22nd April 2016 PaintExpo will be presenting products and services along the entire process chain for wet painting, powder coating and coil coating. These will be presented in such a diversity that has never seen anywhere else in the world. For this reason, by mid-June over 300 companies from 19 countries had already confirmed bookings for their booths at the leading international trade fair for industrial coating technology in Karlsruhe (Germany). “But it’s not just the facts and figures that please us. We also have well-known companies who have 56 | JULY 2015 | ENGINEERING REVIEW

registered for the forthcoming PaintExpo for the first time. That is why we can already say today that practically all market and technology leaders will be present in Karlsruhe,” reported Jürgen Haussmann, Managing Director of FairFair GmbH and organizer of PaintExpo.” Solutions from pretreatment to final inspection In all probability, in-house painting companies and contract coaters will find the solutions they need at the forthcoming PaintExpo. Due to their energy-saving potentials and improved environmental compatibility, nanobased systems are increasingly being favored by all sectors of industry for the pretreatment of metal substrates. When it comes to cleaning and pretreating plastic components, alternative technologies - such as CO2 snowjet cleaning, plasma-cleaning and steam-cleaning - are becoming more and more popular. These technologies can be integrated into painting lines to save on costs, energy consumption and space. Manufacturers are offering equipment and optimization concepts as solutions to cope with ever-smaller batch sizes and the ever-growing color spectrum. Aimed at flexibility and efficiency, these guarantee an optimum quality of coatings. New developments in drying technologies and feeding systems are helping to reduce energy consumption and thus lower costs per piece. Both are designed to minimize conditioned air and heat losses. Cost savings are also being made through the use of “off-the-peg” painting robots and automation solutions, which enable paint to be applied more accurately

and reject rates to be decreased. Another way of reducing material consumption and increasing flexibility is to implement intelligent paint logistics with paint supply systems. Promising developments are currently being made in the field of wet painting – with regard to both metal and plastic substrates – and also in coating systems, with the goal of reducing the number of process steps required. Efforts to replace solvent paints with water-based alternatives also continue unceasingly. The current trend in powder paints is towards systems which enable thinner, high-quality and highly-resistant layers to be produced. Coating systems which crosslink at lower curing temperatures also continue to be a priority. The range of exhibits at PaintExpo includes equipment for wet-painting and powder-coating, application systems and spray guns, wet and dry paints, automation and feeding technologies, cleaning and pretreatment, drying and hardening, environmental technology, compressed air systems, air supply and exhaust air purification, water treatment, recycling and disposal, accessories, measuring and testing technologies, quality assurance, paint stripping, contract coating, services and specialist literature. Downstream operations such as printing and packaging are also covered. This is also the range of exhibits that will be on show at the 3rd PaintExpo Eurasia, trade fair for industrial coating technology in Istanbul, Turkey, from 15th to 17th October 2015. The Eurasian offshoot is mutually organized by FairFair GmbH and Artkim Fuarcilik. For more information Web: www.paintexpo.de www.engrreview.com





AUTOMATION » BUSINESS NEWS

Engineering for Chaos

Margaret Barrett, Product Marketing Manager, National Instruments

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ngineering today is wildly different than the definition which influenced the simple but profound innovations of the profession’s pioneers. Edison is forever memorialized for the design of the incandescent bulb. Clearly the light bulb is a gift that has permeated all aspects of life since its invention. While no one would argue with its significance, this is the type of innovation that is now joins countless others as a data point in our engineering history that today’s innovators stand upon as they continue to fulfill the call on every engineer - improving everyday life. Modern engineers know that the breakthroughs of the past, profound as they are, transform into the stepping stones of current innovation. For instance, today, we not only think about the light bulb but how millions of lights can be coordinated to dazzle Times Square or provide light to millions of Mumbai residents. We’re celebrating the creation of the transistor by challenging ourselves to create processors the size of a coin. We’re thinking bigger and smaller at the same time. We’re not just asking how something works, but how many ways it can be used. We’re not only thinking of one component but how they all fit together. In short, the modern engineer is a system designer. Whether his or her primary responsibility is the creation of a single component destined for

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incorporation into a larger system or the validation that a number of subsystems integrate together. Gone are the days of engineering in silos. The modern advancements already cited are the norm of today, which makes us think, what’s next? If the engineering triumphs that astonish us today are destined to be the stepping stones for tomorrow’s next “light bulb moment,” are we ready? As we march into an era of unprecedented potential for innovation, our traditional ways of training our students must evolve too. As we examine engineering education, it doesn’t seem to keep pace with the output of industry. Anyone who has graduated with an engineering degree glories in recounting the pain and triumph of mastering differential equations or finally grasping convolution. These are significant and necessary victories for any engineering student, but they are the same victories that our parents and grandparents who pursued engineering also enjoyed. Certainly students are in desperate need of this knowledge, but the stories of today’s students need to be different than the stories of their predecessors if education is going to keep pace with modern potential for engineering innovation. This isn’t to discount the past, but to push us towards the future. If future innovations are to draw on the stepping stones of the modern age, then system design is a given and something that students need to be exposed to just as readily as thermodynamics; however, system design can’t be described only in equations. It must be experienced. Experience is the only way to ever really create a system. National Instruments (NI) has long been a driver of system design in industry and a proponent of system design in the classroom. We believe that students need to “do engineering” not just theorize It. We believe in this so passionately that we have devoted our own R&D resources to ensuring that students are ready to not just appreciate what engineers have already discovered but to uncover engineering marvels we have yet to imagine. For over a decade NI has been providing innovative engineering tools designed specifically with the student user in mind. This approach enables students to not just learn but experience engineering fundamentals such as circuit design, sensor measurement, control theory and more. Already a staple in thousands of classrooms around the world, in 2013 we challenged ourselves to take our academic offering one step further with a portable embedded device designed for students. NI myRIO offers students industry-level performance married with a sofware experience suitable for their experience level as they learn. In only 18 months of circulation, myRIO has already become the quickest Continue on page no.62 adopted academic www.engrreview.com


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AUTOMATION » BUSINESS NEWS Continued from page no.60

product ever released by NI. Students around the world are beginning to incorporate myRIO into design projects previously thought impossible for undergraduate students. For instance, in Switzerland students have programmed myRIO to control an underwater robot, in the United States myRIO is being used to launch and land rockets with precision, and even to improve city infrastructure by eliminating potholes in roadways. myRIO is demanding that students begin to integrate critical theory to produce unprecedented designs. This challenges the idea that university is merely preparation for a career. It is the starting point of future engineering advancements. There is no need to wait until graduation. Using tools created specifically to learn the fundamentals and to design systems, engineering students can be engineering innovators the moment they step foot into hallowed classrooms and laboratories Today’s engineers are being asked to navigate and innovate in what can only be described as the technical madness of the modern world. Our students must be ready. It isn’t enough to arm them with the theory and equations that govern the world we’ve known. NI is committed to equipping them with the tools of discovery, allowing students to not just theorize engineering, but also experience it, so they are prepared to uncover a world we’re just now beginning to imagine. For more information Web: www.ni.com

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COVER STORY

Sumitomo Drive : The legacy of technology perfection Mr. Chandrashekhar Paradkar, Country Manager Sumitomo Drive Technologies, Pune, India

Q. Please brief its journey from the inception & share some its milestones? The Sumitomo Group began more than 400 years ago when Masatomo Sumitomo opened a book and medicine store in the city of Kyoto, Japan. Over the next 100 years, the Sumitomo family developed a leading presence in copper refining, which led to the family opening the Besshi copper mine. From these beginnings, the Sumitomo Group continued to grow and diversify to become one of the largest corporate groups in the world. Even after 400 years, the Sumitomo family “business spirit” is alive in each of the Sumitomo Group companies. The core of the Sumitomo Group, listed below, consists of 20 companies who share the Sumitomo Emblem as well as many common values and ideals. 64 | JULY 2015 | ENGINEERING REVIEW

Q. Please brief us about company’s global reach & what are the global alliances that has been made in order to out-front the competition? Sumitomo Heavy Industries, Ltd. In 1888, a company was formed to provide equipment repair services to the Besshi copper mine. Almost 50 years later, in 1934, the company incorporated as Sumitomo Machinery Co., Ltd. to manufacture machinery for the steel and transportation industries in support of that period of rapid economic growth. In 1969, Sumitomo Machinery Co., Ltd. merged with Uraga Heavy Industries Co., Ltd. to create Sumitomo Heavy Industries, Ltd. The company continues to innovate and expand to meet the demands of new market frontiers. Today, Sumitomo Heavy Industries manufacture injection molding machines, laser systems, semiconductor machinery and

liquid crystal production Machinery. Sumitomo Drive Technologies of Sumitomo Heavy Industries began early in the 20th century. In 1911, Sumitomo Machinery Co., Ltd. began manufacturing direct-current electric motors (3.7kW) for the Besshi copper mine. In the late 1930s, the company formed a technical cooperation agreement with CYCLO Getriebebau Lorenz Braren KG of Germany. In 1939, Sumitomo Drive Technologies was born when Sumitomo Heavy Industries, Ltd. began to manufacture CYCLO® Drives. In 2003, Sumitomo Drive Technologies was implemented as a global group brand to bind all power transmission businesses of the world. For more than 60 years, Sumitomo Drive Technologies continues to lead the world in knowledge and innovation in power transmission and control devices. Sumitomo www.engrreview.com


COVER STORY

Sumitomo Drive Technology Cyclo Manufacturing Factory in Obhu Japan.

Drive Technologies strives to be the “dependable partner” for our customers.

Q. What are the market prospects for your company products in India and How do you plan to position these products? CYCLO® Drives are also used for precision control. They combine the high strength and impact resistance of CYCLO® gears with very low backlash design. Because they are the component type, they are easy to install in customer machines. High precision alignment is made possible when combined with servo motors. This line is ideal for applications that require higher rigidity and precision stopping. They are Used in machine tools, industrial robots and factory automation equipment. The FC-A, F1C-A, F2C-A, F2C-C, F4C-D and F2C-T Series are available to suit www.engrreview.com

different types of Applications. The STD and LB Series CYCLO® Drive can be directly connected to generalpurpose servo Motors. There are standard backlash models and low 6min backlash models. The IB Series P1 Type low backlash reduction gears use a Sumitomounique planetary gear Mechanism. When combined with servo motors, they can be used in all types of precision alignment applications, such as robots for injection molding machines, machine tools and packaging machines.

Q. Can you brief us about the marketing strategies that were applied in order to stand out in the competition among industry? Why do customers prefer to use Sumitomo Drive Technologies products? The answer is that we offer the broadest range of products that are the most reliable and the high-

est quality available. The CYCLO® Drive products provide customers with almost limitless flexibility and reliability in their applications. The revolutionary Hyponic products give customers high-efficiency performance in a compact design with hypoid gear technology. The Paramax product family provides industrial customers a strong, reliable gearbox that is designed for years of trouble-free service. Our development engineers design these products with years of proven expertise in the power transmission industry. The industry recognizes that Sumitomo Drive Technologies products are the most reliable on the market. By using careful planning and verification testing over the entire development process, the engineers insure that these products are the most reliable and the highest quality available. ENGINEERING REVIEW | JULY 2015 | 65


COVER STORY

Cyclo Engineering Office in Japan.

Q. Please elucidate in brief about the your company’s infrastructure & What are the measure that are being taken from the product manufacturing to distribution?

ers at a world-class level for speed and accuracy.

More than 35 years ago, Sumitomo Drive Technologies began to develop a global presence in response to the challenges of the company mission to facilitate premier support of our partners’ needs that lead to the development of operations located around the world. In 1966, Sumitomo Drive Technologies established Sumitomo Machinery Corporation of America, the very first overseas manufacturing plant, in the United States to support the Western Hemisphere. In 1974, we signed a capital sharing agreement with CYCLO Getriebebau Lorenz Braren KG of Germany to bring further innovation to the Cyclo technology through technical collaboration of both companies. Eventually, the partnership formed Sumitomo (SHI) Cyclo Drive Germany,GmbH. The global Sumitomo Drive Technologies web extends to 50 countries with 9 main hubs, 5 manufacturing plants, 35 assembly plants, and 250 sales offices. Through this extensive web, we provide the world with high performance, reliable, and premium quality products and services. Our global web links the resources for marketing, procurement, production and distribution to support custom-

In striving to satisfy customers without compromising on the goals of innovation and reliability, Sumitomo Drive Technologies aggressively invests in Research and Development. As technology changes and improves, the power transmission and controls systems must also change and improve. To challenge the technical horizons of mechanical and electrical components, Sumitomo Drive Technologies relies on research to uncover new levels of performance, reliability, and quality. From these “seeds” of research come the technologies of the future and the creation of new products to better serve customer needs. The strength of our Research and Development efforts is in the ability to generate original concepts that transform into unique, customer focused products. Sumitomo Drive Technologies Research and Development believes that “what was not possible before is now possible.” Meet and exceed customers’ expectation, that is our passion.

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Q. Brief us about the R&D and Quality policy for your business?

Q. How far the factors like government norms, excise duty, taxation, exim policies are affecting your business?

Government is now providing proper financial support and other Economic Benefits to Small Scale Industries. The factors like excise duty, Exim policies are directly financially affecting Motion Control Equipment Industry as well established Industries because of increase in certain un-established Industries.

Q. What is your vision for your company? We are always moving forward in pursuit of new ideas that inspire our partners to create new values that will change the world. Each of our skilled, knowledgeable, creative employees contributes to the creation of unique technologies and innovative solutions that meet and exceed our partners’ expectations. Our global network facilitates premier support of our partners’ needs. We stand poised to meet the challenges of today and tomorrow, so that our partners may walk with confidence as industry leaders.

Always on the move Sumitomo Drive Technologies: A dependable partner, creating Unprecedented change and opening up unseen worlds. That is who we are.

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AUTOMATION » BUSINESS NEWS

Hanna Instruments, Inc. introduces the edgeblu pH meter that uses HALO pH electrodes with Bluetooth® Smart technology

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anna Instruments is pleased to announce the release of edgeblu, the world’s first pH meter that uses pH electrodes with Bluetooth® Smart technology. Free yourself from wires when taking pH measurements. The HI2202 edgeblu pH meter uses Hanna’s HALO™ pH electrodes with Bluetooth® Smart technology (Bluetooth 4.0) that connect wirelessly to edgeblu or a compatible iPad® running the Hanna Lab App. The edgeblu is thin and lightweight, measuring just 0.5” thick and weighing less than 9 ounces. edgeblu has a 5.5” LCD with an incredibly wide viewing angle and a sensitive capacitive touch keypad. The versatile design of edgeblu makes it equally at home in your hand, on a lab bench, or mounted on a wall. edgeblu is simple to configure, calibrate, measure, log, and transfer data to a computer or a USB drive. The edgeblu includes Hanna’s exclusive CAL CheckTM feature

68 | JULY 2015 | ENGINEERING REVIEW

to warn if the HALO pH electrode being used is not clean or if the calibration buffers are contaminated. A probe condition indicator is displayed after calibration showing the overall state of the pH electrode. Each edgeblu is supplied with the HI11102 HALO Bluetooth® pH electrode. The HALO uses Bluetooth® Smart Technology (Bluetooth 4.0), which is energy efficient and allows the probe to operate on a single CR2032 battery for approximately 500 hours. The HI11102 HALO pH electrode is a double junction, gel filled, glass body pH electrode with a built-in thermistor temperature sensor, allowing readings to be automatically compensated for temperature variations. The HI11102 HALO pH electrode transmits measurement data up to 10 meters. Each HALO pH electrode is automatically detected the edgeblu or an iPad running the Hanna Lab App, transferring pH sensor type, serial number, and calibration data. The Hanna Lab App is a free application that turns the iPad into a full-featured pH meter when used with a Hanna HALO pH electrode. Functions include calibration, measurement, continuous data logging, graphing, and data sharing. Measurement and logging of pH and temperature at one-second intervals start as soon as the probe is connected. Measurements can be displayed with tabulated data or as a graph. The graph can be panned and zoomed with the iPad’s pinch-to-zoom technology for enhanced viewing. “Part of our mission as instrumentation designers is to utilize the latest advancements in technology,” said

Matthew Denicourt, Product Manager for Hanna Instruments. “The edgeblu and HALO pH electrodes do exactly that. As the Bluetooth® technology is commonly used, it is the improvement in low energy usage of Bluetooth 4.0 that has allowed us to take advantage and start using the technology with electro-analytical sensors. The use of sensors without being tethered to a meter is the future”. Hanna’s new edgeblu supplied with the HALO Bluetooth® pH electrode is available through any of our 44 international sales offices as of June 30th. Our offices provide Hanna customers with local service, support, and training, and are part of Hanna’s goal to provide an exceptional customer experience. iPad and Apple are trademarks of Apple Inc., registered in the U.S. and other countries.

For more information Hanna Equipments (India) Pvt. Ltd. Address: Office No. 3/4/5/6, Aum Sai Building, Plot No. 23 C, Sector 7, Kharghar, Navi Mumbai, Maharastra - 410 210 Tel: +91-22-27746554 / 55 / 56 | Fax. +91-22-27746557 Email: sales@hanna-india.com / Web: www.hannaindia.in www.engrreview.com



AUTOMATION » BUSINESS NEWS

Tool-free installation with the new M12 PushPull

The HARTING M12 with conduit still better protected

Accelerating installation in tight spaces.

industrial scenarios

Through the M12 PushPull connector a much higher density of connections is possible on a device.

T

hrough the M12 PushPull connector a much higher density of connections is possible on a device. The M12 PushPull can be mounted without tools by hand, thus accelerating the installation in tight spaces. The M12 PushPull unthreaded locking solution can be plugged rapidly and securely and indicates correct assembly with a clearly audible click. With its anti-slip safety ring, the connector can be reliably gripped and released even under difficult conditions. The robustness and vibration resistance under demanding application conditions, so essential in railway technology, is also ensured with this mounting solution. The absence of the unnecessary working space for tool access allows smaller dimensions for the devices and a higher packing density for several slots. So Ethernet networks with transfer rates up to 10 Gbit/s can be designed even more effective.

Connector ideally suited for tough applications in

M12 connector protects the attached cable from external influences even better in the new “M12 with conduit” version.

T

he well known and proven HARTING M12 connector protects the attached cable from external influences even better in the new “M12 with conduit” version. User benefits: the connector is ideally suited for tough applications in industrial scenarios. The new solution with its IP protection class 65/67 can be readily applied in temperatures ranging from - 40° C to 85° C. In addition, the standard housing now features accomodates plastic tubing of a nominal 10mm width (NW10). This provides customers with the option of adding protection to applications by simply fitting a plastic tube. The connector and the associated cable are joined with a reliable crimping method and can be supplied either as 4 poles (d-coding) or 5 poles (a-coding), both as plug and socket. In order to achieve the corresponding protection classes and provide strain relief, seals for various cable diameters from 4.5 to 8.8 millimeters are included in the package.

For more information HARTING India Pvt Ltd 7th Floor (West Wing), Central Square II , Unit No.B-19 Part, B 20&21, TVK Industrial Estate Guindy, Chennai - 600032 INDIA Tel : +91 44 43560415 Fax: +91 44 4356 0417 Web: www.HARTING.in

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www.engrreview.com



AUTOMATION » BUSINESS NEWS

Omron Automation showcases its solutions for automotive manufacturing and design at Automotive Engineering Show 2015 OMRON CORPORATION is a global leader in the field of automation based on its core technology of sensing and control. OMRON’s business fields cover a broad spectrum, ranging from industrial automation and electronic components to automotive electronic components, social infrastructure systems, healthcare, and environmental solutions.

O

MRON, a global leader in industrial automation, displayed its key solutions in the factory automation and electronic components arena at the ongoing Automotive Engineering Show (AES) -2015. Themed ‘Transforming Industries through our solutions’, the Omron booth aims to fortify its prowess in contributing towards the automotive manufacturing sector to make it progressive and future-ready. Not only this, it also reinforces its expertise towards the design aspect adding value to the cars and other vehicles to make them reliable, safer and better. Amongst some of the notable exhibits at Omron booth are demonstration of its vision & safety solutions providing innumerable benefits to the original equipment manufacturers such as complete assurance of human & machine safety, zero error processes, and flexibility ensuring optimized resource use. The automotive electronic components range showcase includes technologically advanced relays, switches, transmitters, antenna, body control module, etc. having immense potential to render value to the design of cars and many other vehicles in terms of various interior and exterior applications - making them superior in safety, convenience and reliability. Commenting on the objectives of participation, Mr. Sameer Gandhi, 72 | JULY 2015 | ENGINEERING REVIEW

MD, OMRON Automation India, said, “India is one of the largest automotive markets in the world. Being popularly known as the “Detroit of India”, Chennai has a very relevant contribution to it. The city is base to a major chunk of India’s automobile manufacturing & auto components industry. Automotive being one of the key focus business areas for us, we are keen to strengthen our business presence in South India by further exploring the potential of the city’s industrial base.” Automotive Engineering Show , an annual exhibition currently in its 9th edition, is one of the key expos playing an important role in connecting vehicle, OEM and component manufacturers to technology providers across the country. About Omron OMRON CORPORATION is a global leader in the field of automation based on its core technology of sensing and control. OMRON’s business fields cover a broad spectrum, ranging from industrial automation and electronic components to automotive electronic components, social infrastructure systems, healthcare, and environmental solutions. Established in 1933, OMRON has about 39,000 employees worldwide, working to provide products and services in more than 110 countries and regions. In the field of industrial automation, OMRON supports manufacturing innovation

by providing advanced automation technologies and products, as well as through extensive customer support, in order to help create a better society. Incepted in 1993, OMRON AUTOMATION INDIA caters to over eight industrial segment namely packaging, automotive, material handling, solar, food & beverages, textile and panel handling applications. The product portfolio includes Industrial components, Automation Systems, Sensing & Safety, Motion & Drivers and Software. Centering on the themes of quality, safety & the environment, it supports manufacturing innovation worldwide with unique sensing & controlling technologies. Of late, Omron has been concentrating on the solution business which solves management problems on diverse production sites. It is rapidly expanding its operations with focus on major cities namely Mumbai, Gurgaon, Bangalore, Pune, Chennai & Ahmedabad. It is also making its presence felt across the other parts of India by appointing resident engineers to address the ever challenging requirements of the clients. A major factor in Omron’s progress globally & locally has been the strong commitment towards its customers keeping ‘Quality First’.

For more information Web: www.omron.co.in www.engrreview.com


ENGINEERING REVIEW |

73 | July 2015


AUTOMATION » BUSINESS NEWS

New analog output & clear object detection models expand capabilities of Banner Engineering laser distance sensor Increased capabilities of Q4X series support additional quality control applications

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A. Nemodel with analog output, and dual teach mode in discrete model expand capabilities of Banner Engineering Q4X series of laser distance sensors.

74 | JULY 2015 | ENGINEERING REVIEW

anner Engineering (www. BannerEngineering.com) has expanded the capabilities of its Q4X series of laser distance sensors, allowing them to be used in several new applications. The series now includes an analog model to measure distance and a discrete model with expanded capability to detect clear objects and contrast changes. With sub-millimeter distance change capability, the new Q4X Analog model measures height and fill levels, complementing the presence or absence capability of the discrete model. This allows the sensor to support multiple applications including easy analog interfacing to the PLC with reduced programming. Master-slave synchronization avoids crosstalk in situations requiring more than one sensor, including using opposing sensors for thickness measurement. Additional applications for the Q4X Analog include error proofing, part positioning, roll diameter, loop control and dimensional verification. A new teach mode has been added to the original Q4X discrete laser sensor. This provides the ability to detect clear objects without need for a retroreflector. Additionally,

Applications include: •

Automotive

Tire/rubber

Materials Handling

Packaging

Quality Control

Automation

Lumber/timber

Metalworking

Pharmaceuticals

Medical devices

Plastics

Printing

Robotics

Food processing

Appliance Manufacturing

Continue on page no.78 www.engrreview.com



Special travel packages to visit International trade fairs

Metals, Construction, Commodities & Coatings 13th Beijing International Construction Machinery Exhibition

Asia’s leading aluminium industry platform plus Copper China - Magnesium China ALUMINIUM China 2015 is the first choice for branding, networking and sourcing in Asia, the world’s fastest growing market 



• • •

 Exhibit Profile  Raw materials, • Plant, machinery and Primary metal accessories and products, Semiequipment for finished products, aluminium extraction, Semi-fabricates processing and refining Aluminium products • Services, consultancy, for special application expert opinions, Surface treatment information Light-metals trade and recycling

22 – 25 September 2015, Beijing



 

 BICES 2015 will fully display the latest machinery products and technologies in the aspects of construction, building and materials, mining and others.  Exhibit Profile   Construction  Commercial and Machinery special vehicles  Building & Building  Spare parts and Material Machinery Service Providers  Mining Machinery 







15 – 19 October 2015, Guangzhou - China

 150000 products + 24751 Exhibitors + 186104 Visitors from 211 countries Canton Fair 2015 China's oldest and largest comprehensive trade fair, is the key trade bridge and platform that promotes world trade development. The most effective way to develop the business relationships for Indian visitors to succeed in China.  Exhibit Profile  • • • • • • • • •

Consumer Electronics Small Machinery Bicycles, Motorcycles Vehicle Spare Parts Chemical Products Hardware & Tools International Pavilion Lighting Equipment Household Electrical Appliances

• Sanitary and Bathroom Equipment • Construction Machinery • Building and Decorative Materials • Computer and Communication Products • Electronic & Electrical Products

ENGINEERING REVIEW |

18 – 20 November 2015, Shanghai – China  1059 Exhibitors 29 countries  27,028 Visitors  84 countries

 Exhibit Profile 

• Raw Materials for the

• Measurement &

production of Coatings, Inks & Adhesives • UV/EB Technology & Products • Powder Coatings Technology • Production/Packaging Plants & Installations

Testing of Coatings for QC/R&D • Coatings, Printing Inks & Adhesives Products • Safety, Health & Environment (SHE) & other Services

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AUTOMATION Âť BUSINESS NEWS

Continued from page no.74

B. Averaging trigger mode allows measurement across uneven surfaces for more accurate fill level monitoring.

C. Q4X analog output distance sensor monitors stack height and signals when additional boxes are needed.

ability to detect clear objects without need for a retroreflector. Additionally, the sensor can determine not only whether an object is present at the correct distance, but whether it is the correct object. The new teach mode supports detection of color recognition for quality control in bottling, consumer goods, automotive and other industries. All Q4X sensors are available in distance ranges up to 300 mm. The 316L stainless steel housing is rated to IP67, IP68 and IP69K for durabil-

D. A pair of Q4X sensors can use master/slave modes to avoid crosstalk when operating in close proximity to verify correct tab positioning.

ity in a wide range of harsh operating conditions.Banner Engineering is a leading manufacturer of vision, photoelectric and ultrasonic sensors, fiber optic assemblies, machine guarding systems, measurement and inspection systems and wireless network products. The company provides local application support worldwide.

E. New teach mode adds clear object detection to capabilities of the original Q4X discrete

laser sensor.

78 | JULY 2015 | ENGINEERING REVIEW

For more information Web: www.BannerEngineering.com www.engrreview.com


ENGINEERING REVIEW |

79 | July 2015


AUTOMATION » BUSINESS NEWS

Germany’s AMA Association extends support to SPS Automation India

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ermany’s AMA Association extends support to SPS Automation India, Motek & Control India Germany’s AMA Association for Sensors and Measurement- a network of key industry players for technical innovations has announced support to India’s premium business platform for manufacturing sector professionals - SPS Automation India, Motek & Control India. The three high-technology fairs which made their debut in India this year, garnered tremendous support from Gujarat government, industry associations and media houses for drawing attention to high-quality manufacturing technologies that can help Indian companies attain manufacturing excellence. The second edition of these co-located technology fairs is scheduled from 7 – 9 April at the Helipad Grounds in Gandhinagar, Gujarat. India’s evolving industrial landscape focused on increasing productivity and efficiency, zero effect, zero defect, ensuring global quality and safety standards will see high technology adoption in the coming years. One of the tactical missions for economic development set out by the new Indian dispensation through ‘Make-in-India’ calls for greater technology integration. The Prime Minister’s recent visit to Germany also sends out the strong message of India’s sustained process of industrialisation, technical

80 | JULY 2015 | ENGINEERING REVIEW

upgradation and advancing Indo-German partnership. Against this optimistic background, Messe Frankfurt India and AMA Association have once again joined hands to continue to work together towards bringing advanced solutions best suited to the needs of Indian manufacturers. Mr. Krause, Chairman of the AMA Association’s Executive Board: “We anticipate a growing demand for sensor technology in India, largely due to the escalating need of automation in Indian industries and ongoing developments in electronics, automotive, safety and other fields. We want to leverage this potential opportunity through this combined technology platform and believe that it can benefit automation and sensor technology players in a major way.” He further added, “Messe Frankfurt’s technology platforms are known world over for their professional networking environment and targeted prospects and we are happy to extend our support for the forthcoming edition.” According to a recently-released TechSci Research report, India’s sensors market is estimated to grow at over 20% in the next five years. Moreover, the government aims to make USD 15 billion (INR 96165 crores) Internet of Things industry in India by 2020. Not only is this an opportune time to enter the Indian market, but this well strategised trade fair alliance covering all aspects of automation and quality assurance will provide technology companies a platform to establish business relations in one of the fast growing automation markets in the world. Independently, SPS Automation India 2016 will be dedicated to

industrial automation and applied solutions whereas Motek India will cover automation in production and assembly line. Control India, on the other hand, will cover solutions in inspection and quality assurance. Together, the three shows will target multiple end user sectors such as automotive, auto-components, gems and jewellery, pharmaceuticals, oil and gas, petrochemical etc. enabling collaborations and knowledge sharing at a global level. Background information on Messe Frankfurt Messe Frankfurt is one of the world’s leading trade fair organisers, generating around €550* million in sales and employing more than 2200* people worldwide. The Messe Frankfurt Group has a global network of 28 subsidiaries and around 50 international Sales Partners, allowing it to serve its customers on location in more than 160 countries. Messe Frankfurt events take place at more than 30 locations around the globe. In 2014, Messe Frankfurt organised a total of 120* trade fairs, of which more than half took place outside Germany. Comprising an area of 578,000 square metres, Messe Frankfurt’s exhibition grounds are home to ten exhibition halls. The company also operates two congress centres. The company is publicly owned, with the City of Frankfurt holding 60 percent and the State of Hesse 40 percent.

For more information, Web: www.messefrankfurt.com www.engrreview.com


Thermal Imagers model : Ti400

Power Quality & Energy Analyzers model : 435

Rugged. Reliable. Accurate 65 years of reliability, quality and durability

Scope Meters model : 190-204

For the past 65 years, Fluke Corporation has consistently been the leader in the test tools industry. Whether you are using a digital multimeter, clamp meter or IR thermometer, if it’s made by Fluke, you can trust the quality & durability.

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SMS “FLUKE<space>ER15” to 56767 to book for a free demo & stand a chance to win exciting gifts

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AUTOMATION » BUSINESS NEWS

Honeywell & Intel Security team to secure critical infrastructure and industrial internet of things Intel Security Technologies to be Included in Honeywell’s Industrial Cyber Security Solutions for Process Control

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oneywell (NYSE:HON) Process Solutions (HPS) and Intel Security announced they will collaborate to help bolster protection of critical industrial infrastructure and the Industrial Internet of Things (IIoT). Intel Security’s McAfee® technologies will be integrated with Honeywell’s Industrial Cyber Security Solutions, providing Honeywell customers with enhanced security software to protect their control systems from malware and misuse. HPS is a leader in the industrial automation space, and its Industrial Cyber Security Solutions group has a dedicated global team of industrial 82 | JULY 2015 | ENGINEERING REVIEW

cyber security experts that provide products, services and technologies to help protect industrial automation and control systems against cyber threats. The collaboration between Intel Security and HPS will combine the latest advances in cyber security technology with Honeywell’s unique industrial process domain knowledge to provide tailored security solutions for the industrial environment. “The threat of cyber attacks on industrial and critical infrastructure targets is growing rapidly and our customers are demanding effective cyber security to assist them in protecting their

assets and people. Working with Intel Security expands our capabilities to enhance the availability, reliability and safety of customers’ industrial control systems and plant operations,” said Jeff Zindel, global business leader for Honeywell’s Industrial Cyber Security Solutions group. “Our collaboration with Intel Security will enable integrated, validated solutions for our industrial process customers to more rapidly deploy and better protect their investment. This approach is critical to enable the productivity potential of Honeywell

Continue on page no.84 www.engrreview.com


03_2014_ Engineering Review.pdf 1 10/03/2014 09:34:40

Rollon Group opens in India

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Y

CM

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CMY

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Linear Line Telescopic Line Actuator Line

ROLLON India Pvt. Ltd. - INDIA 1st oor Regus Gem Business Centre 26/1 Hosur road, Bommanahalli Bangalore 560068, INDIA www.rollonindia.in - info@rollonindia.in

ENGINEERING REVIEW |

83 | July 2015


AUTOMATION » BUSINESS NEWS

Continued from page no.82 automation solutions and the Industrial Internet of Things.” The growing threat of cyber attacks to industrial targets is a major global concern according to a global survey on cyber security conducted by Ipsos Public Affairs in September 2014 on behalf of Honeywell. Two-thirds of those surveyed thought that the oil and gas, chemicals and power industries were particularly vulnerable to cyber attacks. Initially, Honeywell will qualify Intel Security’s Application Whitelisting and Device Control with its own proprietary cyber security for its Experion® Process Knowledge System, providing a fully vetted and qualified solution designed to increase security without sacrificing reliability. Honeywell is also offering Intel Security’s Enterprise Security Manager and Next Generation Firewall to its customers. The products will be supported by Honeywell’s Industrial Cyber Security Risk Manager, which provides a continuous evaluation of cyber security risks within industrial environments. The McAfee Application Whitelisting maintains system integrity by allowing only authorized code to run. McAfee Device Control allows users to specify and categorize what data can and cannot be transferred to various plug-in devices. The Honeywell qualification of Intel Security’s Application Whitelisting and Device Control is a tangible result of this strategic relationship. The benefits from the integration include: • Tested, proven and validated protection from known and unknown malware threats against systems using Experion Process Knowledge System. • Consistent protection for both connected and air-gapped 84 | JULY 2015 | ENGINEERING REVIEW

systems with no addional need for signature updates. • Change Policy Enforcement so that system changes are made according to authorized policy and process. • Integrated management and analysis of cyber security risk using Honeywell Industrial Cyber Security Risk Manager. • Ideal for isolated systems within industrial control systems, this solution is designed to work without having access to the Internet or any other network. “Protecting our critical infrastructure and the emerging IIoT from cyber threats is a priority, and the collaboration of two industry leaders will go a long way toward that goal,” said Raj Samani, vice president and chief technology officer, Intel Security. “Technologies in the IIoT space have a tremendous amount of potential, and we can’t let security concerns undermine that; instead, security has to enable the growth of IIoT, and that’s what our engagement with Honeywell will do.” About Intel Security McAfee is now part of Intel Security. With its Security Connected strategy, innovative approach to hardward-enhanced security, and unique McAfee Global Threat Intelligence, Intel Security is intensively focused on developing proactive, proven security solutions and services that protect systems, networks, and mobile devices for business and personal use around the world. Intel Security is combining the experience and expertise of McAfee withe the innovation and proven performance of Intel to make security an essential ingredient in every architecture and on every computing plaatform. The mission of Intel Security is to give everyone the confidence to live and work safety and

securely in the digital world. www. intelsecurity.com Note: McAfee is a registered trademark of McAfee, Inc. in the United States and other countries. Other names and brands may be claimed as the property of others. About Honeywell Process Solutions Honeywell Process Solutions (www. honeywellprocess.com) is a pioneer in automation control, instrumentation and services for the oil and gas; refining; pulp and paper; industrial power generation; chemicals and petrochemicals; biofuels; life sciences; and metals, minerals and mining industries. Process Solutions is part of Honeywell’s Performance Materials and Technologies strategic business group, which also includes UOP, a leading international supplier and licensor of process technology, catalysts, adsorbents, equipment, and consulting services to the petroleum refining, petrochemical, and gas processing industries. Honeywell (www.honeywell.com) is a Fortune 100 diversified technology and manufacturing leader, serving customers worldwide with aerospace products and services; control technologies for buildings, homes, and industry; turbochargers; and performance materials. For more news and information on Honeywell, please visit www.honeywellnow. com.

For more information www.honeywellprocess.com www.engrreview.com



AUTOMATION » BUSINESS NEWS

ICOP Technology introduces 933 MHz Panel PCs Industrial-grade PPC Panel PC series with DM&P Vortex86 processors for lean, low-power HMIs for keyboard and mouse. Mass storage devices can be connected via Compact Flash I/II socket, SD-, MicroSD and/or SATA module. The cross bar switch of the Vortex86DX2 SoC processor offers additional options including OEM motion control implementations. The fanless Panel PC series is fully compatible with Linux/Ubuntu, DOS and Windows including Windows CE, XP, Embedded Standard (Windows XP Embedded), or Windows 7. All variants are now available.

I

COP Technology introduces with the industrial-grade PPC series a new 933 MHz Panel PC family developed to be deployed as lean, low-power HMIs (Human Machine Interfaces). The compact and fully x86 compatible, rugged Panel PC series in metal housing follows the trend towards client/server architectures with central processing clouds and slim, distributed control terminals as well as industrial-grade thin client installations. Application areas are to be found where low-power designs need industrial robustness and versatile industrial-grade connectivity options at an attractive price point. Target markets are, for example, retail, industrial automation, digital signage and facility management applications, where more complex x86 processors would create greater overhead and costs. The new fanless Panel PC series with 9 or 15 inch touch screens, metal housing and front IP65 protection is equipped with energy-saving low power DM&P Vortex86 processors and

86 | JULY 2015 | ENGINEERING REVIEW

More information on the PPC Panel PC series is available at http://www. icop.com.tw/en/category/Panel-PC/ Panel-PC.html is available in various industrial-grade I/O configurations including support of various serial interfaces. Internet of Things (IoT) connectivity is provided by either one or two Ethernet ports or optional Wi-Fi. The Panel PCs support extended operating temperature ranges from 0°C to 50°C (32°F to 122°F) or optional -20°C to 60°C (-4 F to 140°F). A programmable Watchdog Timer and numerous certificates such as CE, FCC, VCCI, TUV, NRTL, vibration, shock, IP65 and KCC underline the thoroughbred industrial robustness of the new Panel PCs. The technical details at a glance The fanless Panel PC series integrates an ultra-low power 933 MHz DM&P Vortex86DX2 SoC processor, up to 2 GB DDR2 RAM and PXE diskless boot. Various standard interface options are available including serial RS-232, RS-485 and RS-422 interfaces, one or two LAN ports as well as optional Wi-Fi. On top of these design choices, all systems offer 3x USB as well as HD-audio and PS/2 legacy interfaces

About ICOP Technology ICOP Technology, a member of DM&P Group, was started in 1989 as an industrial controller design house and manufacturer. Influenced by the explosive growth of the industrial computer demand in early 1990, ICOP adopted x86 SoC (System-on-Chip) technology and built their reputation on offering solid embedded SBC (Single Board Computer) for the applications where small footprint, low power consumption, wide temperature range and product longevity are critical. With more than 25 years of experience, today ICOP offers an extensive range of standard SBCs, panel PCs, box PCs and robotic solutions, as well as individually developed and manufactured, customer-specific products as part of its ODM/OEM services. The company has manufacturing facilities in China and Taiwan and sales offices in major cities around the globe. For more information Web: www.icoptech.eu www.engrreview.com



AUTOMATION » BUSINESS NEWS

Mouser & Imahara launch new home & factory automation series to connect engineers to the latest innovations in technology

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ouser Electronics, Inc. is teaming up with celebrity engineer Grant Imahara and a group of visionaries in the home and factory automation industry, including Insteon, AiroCorp, TE Connectivity, and Factory Automation Systems, to announce an exciting new Home and Factory Automation Series. The new Home and Factory Automation Series is part of the Empowering Innovation TogetherTM program and is available only on Mouser.com. It focuses on innovative automation technologies that were once only seen in science fiction movies or TV shows like The Jetsons. It highlights some of the companies that are making these technologies a reality. Filmed on location inside the Insteon smart home, known as Insteon’s engineering lab, engineers can learn about the newest technology connecting the human

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experience with devices to make everyday life more efficient and productive. For example, discover how new factory automations are being embedded across factory floors to provide better efficiencies with real-time data leading to an optimization of the global supply chain. Since the dawn of the Industrial Revolution, factories have looked to increase productivity with automation. Analysts have said we will soon see a completely automated factory. With the new Innovation Spotlight, watch a new era of automation that makes factories smarter by building easily scalable network machines to ensure codes are met and productivity is more efficient. Home Automation is the promise of technology that understands humans on a deeper level. Engineers are now designing homes with voice command-driven automated technology. In the future, homes will have artificial intelligence seen in movies like “Iron Man” that will respond without a command. It knows and understands your needs. Learn what technology is currently available and what is being developed to make home automation ideas a reality. The home automation topic is about futuristic thinking and invites engineers to explore these answers. “We are excited to introduce some of the leading innovators in the fields of artificial intelligence, and home and factory automation,” said Glenn Smith, Mouser President and CEO. “This program is going to be very engaging for many of our customers, and brings a whole new meaning to ‘connecting’ our engineers with both educational and relevant content. We anticipate a great response on the new series from our engineering community.” “With new devices coming out like the Apple Watch and the Nest Learning Thermostat, this connected technology and Home and Factory Automation Series couldn’t be timelier,” said Grant Imahara. “Our society has such a huge dependence on smartphones, tablets, computers, and similar technologies to make their lives easier that this move to the connected home and factory makes perfect sense.” Mouser Home and Factory Automation Series Kick-Off This exciting new program is part of Mouser’s ongoing Empowering Innovation Together™ initiative. These and other topics will be discussed as part of the new series, and will be showcased through articles, videos, engineering

Continue on page no.90 www.engrreview.com


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AUTOMATION » BUSINESS NEWS

Continued from page no.88 blogs, and interviews conducted by Imahara. Watch what the experts have to say in Mouser’s Innovation Spotlight, as Grant Imahara conducts key interviews with some of the leading automation companies, including networking technology expert Insteon, artificial intelligence and automation startup AiroCorp, and factory automation leaders TE Connectivity and Factory Automation Systems. The Empowering Innovation Together Home and Factory Automation Series is sponsored by Platinum Program Partner Analog Devices and Diamond sponsors Altera, Murata, and TE Connectivity. This new series is the third installment and follow-up to the popular Robotics and Space series programs launched earlier this year from Mouser Electronics and Grant Imahara. To learn more about Grant Imahara, the Empowering Innovation 90 | JULY 2015 | ENGINEERING REVIEW

Together campaign, and the Mouser partnership, visit www.mouser.com/ empowering-innovation.With its broad product line and unsurpassed customer service, Mouser caters to design engineers and buyers by delivering What’s Next in advanced technologies. Mouser offers customers 21 global support locations and stocks the world’s widest selection of the latest semiconductors and electronic components for the newest design projects. Mouser Electronics’ website is updated many times per day and searches more than 10 million products to locate over 4 million orderable part numbers available for easy online purchase. Mouser.com also houses an industry-first interactive catalog, data sheets, supplier-specific reference designs, application notes, technical design information, and engineering tools.

About Mouser Electronics Mouser Electronics, a subsidiary of TTI, Inc., is part of Warren Buffett’s Berkshire Hathaway family of companies. Mouser is an award-winning, authorized semiconductor and electronic component distributor, focused on the rapid introduction of new products and technologies to electronic design engineers and buyers. Mouser.com features more than 4 million products online from more than 500 manufacturers. Mouser publishes multiple catalogs per year providing designers with up-to-date data on the components now available for the next generation of electronic devices. Mouser ships globally to over 500,000 customers in 170 countries from its 492,000 sq. ft. state-of-the-art facility south of Dallas, Texas. For more information, Web: www.mouser.com www.engrreview.com



AUTOMATION » BUSINESS NEWS

Compressed Air Consumption Monitoring Make your Compressor save your money

Why compressed air? Virtually in every manufacturing facility in the world, for hundreds of industrial control applications, compressed air systems are used as power sources for tools and equipment. Most industrial facilities need some form of compressed air - from running a simple air tool to operating pneumatic controls. Leaks waste energy and money Compressed air is an advantageous but also rather costly energy source. An undetected hole or a leak in compressed air lines can cost a plant several thousand rupees per year. Predictive leak detection and repair will result in substantial cost savings and system efficiency. However, if these costs are not measured and accounted for separately then there is no motivation for the person responsible for the equipment to work towards cutting the costs of compressed air consumption. If the system’s compressed air consumption is recorded, however, there is greater motivation to detect leaks and reduce consumption. How are the leaks detected? Dividing a plant into zones is key to leak detection In order to provide predictive maintenance information, a plant should be first divided into zones based on the

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number of fittings and potential leakage points. After sectioning a plant into smaller, more manageable zones, the meter is mounted in the supply line to the zone. The sensor will detect leakage areas based on the zone’s increase in air consumption over time or monitor air consumption when machines in the zone are shut down. After a leakage area is detected, leak repair can occur quickly. A compressed air flow meter will target a leakage area by zone so that plant personnel can focus on a specific, smaller area, rather than search an entire plant for air leaks. With the zone identified, maintenance can quickly pinpoint the exact leak location and repair the leak. Thus, a compressed air flow meter can monitor: • Leakage per individual machine • Leakage per zones in a plant • Consumption per machine cycle • Consumption per shift • Consumption per zones in a plant It can also verify leak repair and help in system improvements. How can Testo help? • We discuss with you the details and condition of your compressed air network. • We offer a suitable instrument for demo of your requirements (if you

want to start on a small scale) • We offer complete systems that can include monitoring of consumption - Dewpoint Transmitter for air quality and Compressed air flow meter for quantity, with or without PC communication for data analysis. In other words, we cater to your compressed air system needs with simple or complex smart solutions and make the burden of looking after your compressed air, easy to handle. Benefits: Not only the energy costs could be reduced by monitoring the compressed air, but the purchase of another compressor is no longer necessary & an existing compressor could be switched to standby. Installation and purchase of the compressed air meter is paid off in no time. While Testo Compressed Air Flow Meter 6440 monitors consumption of compressed air, Testo Dew Point Transmitter 6740 monitors quality of compressed air. Compressed air is used in all areas of industry. Humidity is normally undesirable because it can cause damage or impair the quality of the end product. Testo trace humidity sensors enable you to keep an eye on these processes. For more information, Website: www.testo.in

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POWER » BUSINESS NEWS

EON Electric wins Rs.51 crore tenders for LED Streetlight projects Will install 60,000 LED Streetlights at Jodhpur and 13,000 at Aligarh

E

on Electric Limited (EEL) – one of the leaders in manufacturing a wide range of energy-efficient LED Lighting products – has reached yet another milestone by securing contracts worth Rs.51 crore for Streetlights in Aligarh, UP and Jodhpur, Rajasthan. Elaborating, Mr V.P. Mahendru, Chairman – Eon Electric Limited, said, “It’s gratifying for EON Electric to have won the LED Street Lighting projects in the open bidding process of the Government-sponsored Energy Efficiency Services Ltd (EESL) and for being associated with the Uttar Pradesh and Rajasthan Governments to transform the region’s lighting and energy savings scenario. With the Government of India’s recent initiatives to conserve energy, through replacement of conventional Lights by LED Lights, the Industry specialists have projected, that the demand for LED Streetlights in India to be worth Rs.39,500 cr by 2020. Accordingly, EON has expanded its portfolio from conventional / CFL Lights to a range of LED Bulbs and LED Streetlights, to support the National objective of 24x7 power supply for all through indigenous manufacturing.” These Street Lights are installed with Centrally Controlled System, which continuously monitors and reports satisfactory performance and energy conservation of these LED Streetlights. The Company is installing 60,000 LED streetlights at Jodhpur and 13,000 at Aligarh. EESL has played an important role in establishing high standards of technical specifications, comparable to the best in the world. This has encouraged development of many new manufacturers of LED Lights in India. Many existing manufacturers of Lighting products have also upgraded their manufacturing facilities to match higher standards

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as per EESL’s expanding demand. This also satisfies the great Vision of promoting our Hon’ble Prime Minister’s ‘Make in India’ programme. Added Mr Mahendru: “We are also exporting our LED Lights to Dubai and plan extending our export market to African and other Middle East and South-East Asian countries. All our products are extensively tested as per BIS/Government guidelines and national standards.” LED Streetlights ensure glare-free light for ease, comfort and safety on the road, while walking or driving. By preventing dark patches in between Streetlights, they safeguard pedestrians. This well-spread road light is especially important for the safety of children, women and elderly pedestrians, who may not be so well versed with street safety norms. About Eon Electric Limited: Established in 1958, the Noida-headquartered company manufactures a wide range of energy-efficient electrical products and today has grown into a multi-product organisation. Its manufacturing plants at Haridwar and Noida produce world-class Fans, Wires & Cables, Lighting & Luminaries, Lithium Ion Batteries and other electrical items. Presently, the Company has 20 regional offices and over 200 Sales / Marketing Executives and Engineers to support over 500 Dealers / Distributors across India. EON products are available in all major markets of India and enjoy National/International Certifications, of BIS and ISO-9001. The Company’s vision is to be amongst the top five domestic leaders by FY 2020 in the LED Lighting segment. For more information Web: www.eonelectric.com www.engrreview.com



POWER » BUSINESS NEWS

LAPP’s New European Headquarters Premises in Vaihingen-Möhringen

Thomas Bopp, Petra Kimmerle, Dr. Nils Schmid, Ursula Ida Lapp, Michael Föll, Werner Schwarz, Siegbert E. Lapp, Andreas Lapp (left to right) laying the foundation stone for the new Lapp European headquarters.

S

tuttgart-based Lapp Group is demonstrating its commitment to its home city by building Lapp’s new European headquarters at its premises in Vaihingen-Möhringen. The first stone was laid on, 30 June. “Today clearly marks the beginning of a new chapter in our company history. U.I. Lapp GmbH is a modern, dynamic company and we want to continue growing. The new headquarters will give us new opportunities to combine our strengths even more effectively,” explained Siegbert E Lapp, Chairman of the Supervisory Board at Lapp Holding AG. The importance of the Lapp Group to Stuttgart, the local region and Baden-Württemberg as a whole was also underlined by the presence of several guests of honour and speakers at the event. They included Dr Nils Schmid, Deputy Minister President and Minister for Finance and Economics for Baden-Württemberg, Michael Föll, first mayor of the city of Stuttgart, and Thomas Bopp, Chairman of Stuttgart’s regional council. “Family businesses like the Lapp Group are the backbone of the

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Baden-Württemberg economy. They are deeply rooted in the region, innovative, and successful worldwide. We’re lucky to have Lapp in this country,” said Dr Nils Schmid. Meanwhile, Michael Föll highlighted the firm’s significance to the city of Stuttgart: “Today is an important day for Stuttgart as a top business location. The Lapp Group is a key employer in Stuttgart and a great advertisement for our beautiful city. Their European headquarters will help secure the future of Stuttgart. And for that I’m very grateful.” Thomas Bopp was also full of praise for the company: “Lapp combines business success and innovation with the traditional values of a family business – including social and political involvement and a strong affiliation with their home in the Stuttgart region. By laying the first stone today, the Lapp family is providing a further boost to the region. It’s a foundation for a great future.” As is customary, the Lapp family and their guests of honour inserted a time capsule into the natural stone foundation, in the presence of more than 100 guests. The copper box

contained a selection of contemporary items, including building designs, a newspaper, some coins, a Lapp brochure and an ÖLFLEX® cable. To make space for the new build, the Oskar Lapp Academy and its surrounding buildings were knocked down at the start of the year. The cleared area is now set to become home to the two wings that will form Lapp’s European headquarters – one wing with four floors, and another with six. A glass atrium will connect the two wings. The ground floor will be for general use, and will include the atrium, a large foyer, a reception, plus exhibition and conference space. The building’s floor space will total 8,340 square metres, and around 400 employees are expected to work there. “We’re completely on schedule with the construction work,” commented Petra Kimmerle, the project manager and head of Lapp Immobilien GmbH. In fact, work on the foundations is almost finished, and construction of the shell is set to start in the next few days. The building is expected to be completed by late 2016, at a total investment cost of around 20 million euros. The new building – which has been designed by Stuttgart-based architects Schwarz Architekten – also meets the latest environmental standards. In fact, the requirements of the German Energy Savings Act have been surpassed by 20 per cent. The building will be heated and cooled using geothermal energy.

For more inforamtion Web: www.lappindia.com www.engrreview.com



POWER » BUSINESS NEWS

New Fluke infrared camera lenses bring the temperature variances of even near-microscopic or far-distant objects into sharp focus New 25 micron macro and 4x telephoto pre-calibrated lenses expand infrared inspection capabilities

I

nfrared inspections often involve analyzing temperature variations on something extremely small or too far away to see the needed detail with standard lenses. Two new lenses for Fluke infrared cameras bring those worlds into sharper focus. The 25 micron macro lens can identify defects that might otherwise be too small to see on targets like PCB boards. The new 4x telephoto lens gets users a four times magnified view of a target at a distance, so targets like a high electrical line or a tall flare stack can be easily inspected. The two new lenses expand the Fluke portfolio of lenses for select infrared cameras of 320 x 240 resolution and under. The Fluke portfolio of lenses now includes standard, wide angle, macro, and 2x and 4x telephoto lenses all precisely engineered germanium optics. All these lenses are easily exchanged between compatible cameras without the need to send the lens and camera back to the factory for calibration, eliminating the cost and downtime caused by shipping and additional calibration. The 4x telephoto lens, which is compatible with Fluke® TiX560, TiX520, Ti400, Ti300, and Ti200 infrared cameras, helps identify problems in power utilities as small as a

100 | JULY 2015 | ENGINEERING REVIEW

failed splice on a high electrical line while keeping technicians safely on the ground. In applications like petrochemical and metals refinement where explosive atmospheres, extreme heat, or dangerous electrical levels make keeping a safe distance critical, the telephoto lens makes distant details more viewable while keeping workers at a safer distance. The 25 micron macro lens, which is compatible with Fluke TiX560 and TiX520 infrared cameras, enables technicians to distinguish thermal variations across distances smaller than a human hair, making it ideal for applications in electronics/PCB board R&D, or anything else requiring near-microscopic level infrared resolution. The LaserSharp® Auto Focus button is used to set the focus at the optimal distance for the lens, eliminating the need to move the focus wheel by tiny amounts to get accurate, in-focus images, speeding infrared measurements. “These new lenses represent Fluke’s continued drive to listen to and be involved with the application needs of customers,” said Chris Bohn, senior business unit manager for Fluke Thermography. “As technology changes and customers discover new applications for infrared technology, Fluke will continue to innovate in the area of infrared optics, as we have with our camera systems.” The new lenses will be available from Fluke infrared camera sales channels beginning June 15, 2015. For more information on the Fluke infrared lenses visit: www.fluke.com/fluke/ inen

For information on Fluke tools and applications, or to find the location of a distributor, contact us at www.fluke. com/india About Fluke Founded in 1948, Fluke Corporation is the world leader in compact, professional electronic test tools. Fluke customers are technicians, engineers, electricians, and metrologists who install, troubleshoot and manage industrial, electrical and electronic equipment and calibration processes. Fluke is a registered trademark of Fluke Corporation. The names of actual companies and products mentioned herein may be the trademarks of their respective owners.

For more information Web: www.fluke.com www.engrreview.com


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POWER » BUSINESS NEWS

GAMESA BETS BIG ON INDIA, FORAYS INTO SOLAR To install 10 MW solar order by September 2015 and aims to establish itself as a Reliable Solar Technology Partner, in line with 2015-2017 Global Business Plan Having attained market leadership in the Indian wind market for a second year in a row, Gamesa commissions its latest innovation the G114-2.0 MW tailor made for low wind speed sites in India at Tagguppatti site in AP The turbines will be manufactured at the expanded nacelle facility of Gamesa in Mamandur, close to Chennai

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amesa, a global technology leader in wind energy announced its strategic entry into solar market with a 10 MW order to be commissioned by September 2015. Gamesa’s 20152017 Business Plan includes the analysis of complementary areas with its onshore wind business, such as solar and offgrid, to explore opportunities in this sectors that offer a high level of synergy with the wind business and that would add value to Gamesa’s business beyond 2018. The Company will offer Solar EPC solutions for MW Scale Solar PV, Roof-Top PV projects and Rural/Micro-Grid Projects besides continuing to expand its Inverter Solutions. “Today, as a nation we have harnessed only 3.8 GW of solar power when we actually have tremendous opportunity to harness what is remaining of the 750 GW the country has to offer. We are globally renowned for our expertise and technical prowess in harnessing both sun and wind, and hence our foray into solar has been a very carefully thought out one that will be carried out even more meticulously. We were certain we wanted to gain our customers trust through our ability to cater to domestic demands and innovate locally before exploring new avenues of business. With a strong backing of skilled workforce and unparalleled O&M service network. ” said Mr. Ramesh Kymal, Chairman and Managing Director, Gamesa India. The No.1 player in

102 | JULY 2015 | ENGINEERING REVIEW

wind turbine manufacturing with a market share of 32 per cent last year according to BTM, Gamesa India has set itself a target of 1000 MW in fiscal year 2016. The company has a good order coverage as on date & is confident of reaching this target. With an aim to consolidate its market & technology leadership, Gamesa India has commissioned its globally acknowledged turbine, the G114-2.0MW at Tagguppatti site in AP. A member of the 2.0 MW platform & tailor-made for low wind speed sites, the G114 consists of longer blades & taller towers, thereby increasing the efficiency. With a rotor spanning 114 metres, the G114’s rotor swept area is 38% greater than that of the current G97-2.0 MW, while it produces 20% more energy. The turbine is also suited for Indian Conditions such Grid Volatility, High temperature & dusty environments.“I

believe that innovation is the key to growth- be it business innovation or product/service innovation. The launch of our new G114 variant testifies our relentless efforts in reducing the cost of energy. Undoubtedly, this model will play a crucial role in making wind power an affordable and sustainable solution,” added Mr Kymal. Over the past 12 years Gamesa has installed over 19,300 MW of the 2.0 MW platform, one of the most reliable turbines in the market, in 34 countries. In November last year, Gamesa India inaugurated the expanded nacelle facility in Mamandur, close to Chennai, in India which will mainly be used to produce the nacelles for G114-2.0 MW turbine model. For more information Web: www.gamesacorp.com www.engrreview.com




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POWER » BUSINESS NEWS

Schneider Electric India launches ‘Energy & Automation Yatra – 2015-16’ to promote Energy Management & Automation for the manufacturing sector 94 city Road show will demonstrate Smart Solutions via energy efficiency and energy management to promote Smart Towns and Smart Villages

S

chneider Electric – the global energy management and automation specialist and a leader in energy efficiency launched its ‘Energy and Automation Yatra – 2015-16’: a six-month road show commencing from its corporate office in Gurgaon. The road show was flagged off by Mr Anil Chaudhry, Country President and Managing Director – Schneider Electric India. The campaign is being undertaken through a specially-outfitted truck that will traverse the length & breadth of the country, from Jammu to Tuticorin and from Morbi to Guwahati, going approximately 95 Tier 2, 3 and 4 towns, including rural areas, with around 105 road show days and 75 town-to-town transit days between June and December 2015. The Energy and Automation Yatra is an initiative in line with the Government’s Make in India & Digital India initiatives, where the nation can experience digitization in electrical distribution and solar power, industrial automation solutions. During the six-month Yatra, Schneider Electric India (SEI) will display offerings in Infrastructure, Solar solutions, Electrical Grid Distribution Management & Automation, Low Voltage distribution, and Industrial Automation Speaking during the flag-off, Mr Anil Chaudhry, Country President 106 | JULY 2015 | ENGINEERING REVIEW

and Managing Director – Schneider Electric India, said: “As India surges forward and makes significant strides in her manufacturing capability & progresses on the digital journey, we are proud to be contributing in the ongoing phase of nation-building by spreading awareness related to energy management and automation for Indian businesses & entrepreneurs. The Energy and Automation Yatra will be bringing the latest innovations in technology to Indias hinterland and promises to give a fillip to the infrastructural and manufacturing ambitions of India”. Product displays and demos by SEI experts will explain energy management & industrial automation technologies. Engagements through touch and feel of products and audiovisuals will offer a firsthand experience about efficacy and usage, allowing entrepreneurs, plant managers, facility managers, maintenance & electrical heads an in-depth understanding about the cutting-edge products functionality. Schneider Electric - The global specialist in energy management and automation is committed to help individuals and organizations make most of their energy by offering integrated energy management & automation solutions from the Plant to the Plug, from the shopfloor to the topfloor. The organization is one of

the leaders in management of Smart Cities and has helped develop concepts such as Smart Energy, Smart Water, Smart Integration, Smart Buildings and Smart Public Services and builds trust through deft management of constituents that are integral to the Smart City concept – About Schneider Electric As a global specialist in energy management and automation with operations in more than 100 countries, Schneider Electric offers integrated solutions across multiple market segments, including leadership positions in Non-residential & Residential Buildings, Industries & Machines Manufacturers, Utilities & Infrastructure and Data Centers & Networks. Focused on making energy safe, reliable, efficient, productive and green, the Group’s 170,000 employees achieved revenues of 25 billion euros in 2014, through an active commitment to help individuals and organizations make the most of their energy.

For more information www.schneider-electric.com www.engrreview.com



POWER » BUSINESS NEWS

Ghana invites Indian power sector to explore 3665 mw opportunity

L- R Christopher Rockson DR Kwame Ampofo Mr Premal Lokhandwala Jeen Joshua and Sunil More

H

on. President of Ghana, Mr. John Manama has announced an ambitious programme of adding new power generation capacity of 3,665 MW over the next five years, thereby more than doubling the amount of existing capacity. Powerelec Ghana 2016, an Indo-Ghanian platform created by Fairact Exhibitions and Events LLP, Orange, Ghana and Verifair, Dubai is being hosted at Accra, Ghana in September 2016. Speaking at the occasion, Dr. Kwame Ampofo said, “We look forward to Indian players to assist Ghana in attaining self-sufficiency in power. Their experience within India will help them execute the projects at Ghana in a rapid and efficient manner. Besides traditional sources such as hydel and thermal, we are also very keen to tap alternate sources of power including solar and wind energy. Ghana’s recent reforms in industrial policy and foreign participation have made it a ideal place to do business.” Ghana has 108 | JULY 2015 | ENGINEERING REVIEW

been recognized by the World Bank’s Doing Business Report of 2014 as the “Best Place for Doing Business in the ECOWAS Region.” Ghana is among the fastest growing economies of Africa and grew 7.4% last year. Industrial plant, machinery or equipment and the parts thereof are exempted from customs import duty. It has investment laws which guarantee 100% transfer profits, dividends, etc. Mr. Chandrashekhar Bawankule appreciated Ghana’s desire to do business with Indian firms and reassured that it would be a mutually fruitful experience. Mr. Bawankule also explored avenues beyond power where Maharashtra can contribute to Ghana’s growth and looked forward to a successful conclusion of Powerelec Ghana 2016. Briefing the relevance of Powerelec Ghana 2016, Mr. Sunil More of FairAct mentioned that, “the event has the potential to act as a platform for all future exchange of opportunities between India and Ghana. There is a tremendous interest in the Power

sector for doing business with Ghana.” Over 100 companies have already confirmed to be a part of this event. Ghana currently suffers acute power shortage and produces only half of the power it needs. The power production is nearly equally divided between thermal and hydel sources. Besides power, Ghana offers good opportunity for investments in agriculture and agro- processing. The financial services and telecommunications sectors are fast gaining ground. Furthermore, the opportunities exist in the manufacturing, ICT, and tourism. Ghana has sizeable mineral deposits including gold and diamonds. The country is also emerging as a leading producing of oil in the region. Ghana Power Sector- demand forecast • Need US $ 4 billion investment in next 10 years in generation, transmission & distribution • 12% p.a increase in power demand. 60% increase predicted in urbanised population by 2020. • Plans to add 3665 MW in 5 years, doubling the existing capacity • Role of IIP: GE, Jacobsen Norway, VRA (Volta River Authority). Karpower International Turkey- 450 MW • 10% total energy to come from RE sources. Nzema Solar Plant to be commissioned in 2016 with 155 MW catering to 100,000 households • Ghana being the exporter of electricity to neighbouring countries, investment in T&D is also huge Sub-Saharan Africa: strong regional dynamics • IMF predicts that 4.5 % growth for this region.

Continue on page no.110 www.engrreview.com


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POWER » BUSINESS NEWS

Continued from page no.108 • More than 1 terawatt of base load potential • US $ 800 billion capital needed • As per ‘Power Africa’ a US aided programme envisages 10000 MW needed across 6 countries viz Ethiopia, Ghana, Kenya, Liberia, Nigeria, Tanzania. Nigeria: 40000 MW power needed in the near future as against the current capacity of 7500 MW. US $ 10 billion capital needed. Nigerian Govt also plans to influx US 25 billion for usage of gas for power generation and export of power to West & Central Africa region. Super grid worth US $ 5 billion is in the pipeline Cote d’Ivoire: Member of WAPP, and exporting to Benin, Togo, Burkina Faso. 67% of current power comes from a Thermal Plant using natural gas. 25% from hydropower. 60% increase in natural gas supply expected in next 10 years. Cameroon: Second largest hydropower potential in Africa, after Congo with an estimated capacity of 12000 MW @ Sanaga basin. So far only 721 MW have been developed. Lot of other hydropower projects are in place with funding from African Development Bank. Chinese companies are also very active in Cameron Liberia: Poor infrastructure, expensive modern energy systems. US $ 1 billion needed for grid construction, incl 9000 km of MV distribution line with local LV distribution systems, transformers, and household connections. The current rehab work at Mount Coffee Hydro Power Station shall cost about US $ 300 million and the same shall add another 64 MW. 1. THE POWER SECTOR OF GHANA: Electricity production comes from two main sources (a) Hydro sources which provides about 56% of power and (b) Thermal sources which contribute the remaining 44%. Ghana’s demand for electricity has been steadily growing 110 | JULY 2015 | ENGINEERING REVIEW

over the years and currently reached a high rate of 10 – 14% per annum. This rapid growth translates, in physical terms, into about 200MW of capacity addition requirement every year. Peak load has also increased from about 900MW in 2003 to well over 1800MW today. (a) Institutional Setup and Policy: The sector is headed by the Ministry of Power that sets and coordinates all government policy with regard to issues pertaining to electricity production, transmission, distribution and final consumption. The supporting agencies under the Ministry of Power include the Power Generation Utilities (namely the Volta River Authority (VRA) and the Bui Dam Authority), the Transmission Utility and the Distribution Utilities (namely: Electricity Company of Ghana (ECG) and the Northern Electricity Distribution Company (NEDCO)). The Power Sector is also regulated by two regulatory institutions, namely: the Energy Commission (which is the technical regulator of the power utilities and is also responsible for the issuance of licenses to them) and the Public Utilities Regulatory Commission or PURC (which is the economic regulator responsible for setting and approving tariffs for the provision of utility services. It also has the responsibility of protecting the interests of both consumers and utility service providers). The current structure of the sector was attained after the sector underwent reforms in the late 1990s. The reforms saw the unbundling of the, otherwise, vertically integrated and dominant, monopolistic government owned utility, the VRA into three separate entities – one for generation only, another for transmission only and the other for distribution only. Thus, after the reforms, the sector is now made up of: (a) a segment for power generation (including IPPs), (b) a segment for transmission, and (c) a segment for distribution (including both government owned and privately owned

distribution companies). To attract IPPs into the power industry (as is the ultimate objective of government), the independent transmission utility or grid company (GRIDCO) is directed by law (the Act of Parliament that established it) to operate an independent and open-access transmission grid that offers fair, transparent and non-discriminatory services, of prescribed standards and quality, to all qualified entities (National Electricity Grid Code). Apart from attracting private sector participation in the development and growth of the power industry, there were other goals that government simultaneously sought to achieve. These can be summarized as: • To increase the electricity generation capacity from the current 2,800MW to 5,000MW by 2016. • To become a net exporter of power in the shortest possible time. • To achieve universal access to electricity by 2020. In other words, to expand the current electricity penetration rate from 74% to 100% coverage by 2020. • To expand and modernize transmission and distribution infrastructure. • To achieve 80% gas based thermal generation by the end of 2015. • To increase the share of renewable energy resources to, at least, 10% in the electricity generation mix by 2020. • To diversify, further, the mix of sources of power generation. It is gratifying to note that the Private Sector is responding to this enabling environment created through the institutional restructuring and the power sector reform and are already taking advantage of the favorable regulatory environment and significantly contributing to the achievement of Government’s targets, as stated above. For example, there are currently three (3) IPPs (namely Takoradi International

Continue on page no.114 www.engrreview.com



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POWER » BUSINESS NEWS

Continued from page no.110 Company Ltd (TICO), SunonAsogli Power Company and Cenit Energy Ltd) in full operation in the generation segment, making a combined contribution of about 19% of the total power generationin Ghana. Furthermore, the Energy Commission has, between 2014 and 2015 alone issued thirteen (13) provisional Thermal Power Generation Licenses to prospective IPPs covering a total production capacity of about 600MW. Five of these companies (Amandi Power Ltd, Rotan Power Ltd, Marinus Energy Limited, Gokay Group Ghana Ltd and Jacobsen Jelco Ghana Ltd) have actually been granted siting permits to move to site to start construction. (b) Regulatory Environment: These and many more private sector activities are intensively taking place in Ghana’s power industry because of the existence of a conducive and transparent licensing regime for prospective investors desiring to enter the sector. There are various codes of practice and legislative instruments developed to govern the sector, making the regulatory environment more facilitating and inviting. 2. OPPORTUNITIES IN THE POWER SECTOR The West African Power Pool (WAPP) broadens the scope and horizons of the opportunities that already abound in Ghana for the entry into the country’s power industry, for an almost limitless number of power generators and other industry players. The WAPP inter-connects the various individual national electricity grids of all the 15 countries that make up the Economic Community of West African States (ECOWAS) into one huge transmission infrastructure for trading and marketing of electrical energy in the West African sub-region. Ghana has positioned itself to become the hub of power production and a net exporter of electricity through the WAPP. (a) Generation: For the generation segment, government wishes to make 114 | JULY 2015 | ENGINEERING REVIEW

thermal generation the dominant source of power, replacing hydro systems as the base load. The discovery and production of natural gas off the cost of Ghana in the Jubilee and other oil and gas fields has encouraged government to move more rapidly along this path secure stability and security in power generation. Again, to further diversify the sources power generation (beyond the duopoly of hydro and gas), government has firmly decided on the introduction of coal-based electricity production. Already a few companies have responded and have contacted us at the Energy Commission to start exploratory work coal-based power production in Ghana. Currently, the Government of Ghana is taking the issue of sustainable development and climate change very seriously. This position of government towards such global interests is manifest in the passage of the Renewable Energy Law of 2011 (Act 832) which provides for the development, management, utilization and adequate injection of renewable energy into the electricity production mix. In this regard, government is encouraging investors to turn their attention the local manufacture of components that will facilitate the rapid growth of renewable energy technologies in Ghana. I am happy to inform you that there already exists in Ghana a feed-in-tariff scheme that guarantees the sale of electricity generated from renewable energy sources. This scheme is made possible through: a. (The Renewable Energy Purchase Obligation, which requires a distribution utility or bulk customer to procure a specified percentage of its total purchace of electricity from renewable energy sources. b. The feed-in-tariff rate (set by the PURC) and c. A connection obligationto transmission and distribution facilities. Thus investors are invited into the areas of power generation from Wind Energy and Grid-connected Solar Power Plants

and Small Hydro Systems. For small hydro projects, available sites include: On the Black Volta River: Lanka (95MW); Koulbi (68MW); Ntereso (64MW); On the Oti River: Tanoso (56MW); Oti (90MW); On the Pra River: Awiasam (50MW) and Abatumesu (50MW); and other sites on other rivers such as the White Volta River, the Dayi River, etc. We also invite you to participate in the Special Presidential Initiative to install home solar systems on 200,000 roof-tops and amounting to 100 to 200MW or grid power by the end of 2016. (b) Transmission Investors are encouraged to invest in the National Transmission Infrastructure that includes: 1. 330kV backbone at Minima between Kintampo and Bolgatanga 2. Increasing capacity in the lines between Akosombo and Asiekpe 3. Increasing transformer capacities of the 330/161kV substations in the Western corridor 4. Expanding the capacity of the interconnections between Ghana and her neighboring countries under the WAPP for ease of international trade of power produced in Ghana. (c) Distribution Access to electricity is currently estimated at 74% and Government targets to achieve universal access to electricity by 2020. This means that government is seeking the involvement of the private sector in its Rural Electrification Programme and the Self Help Electrification Programme (SHEP), particularly under the PPP regime. Opportunities exist in: • Manufacture of Distribution Transformers and electrical switchgears • Manufacture of energy saving bulbs (compact fluorescent lamps, LED lamps) • Manufacture of energy efficient household appliances (refrigerators and deep freezers) For more information editor@divyamediaonline.com www.engrreview.com


HORIBA ( Process & Environmental Segment) Contributing to the global environment protection, Since 1945. Stack Gas Analyzer–ENDA Series/ Portable Gas Analyzer- PG 300 Series. -ENDA> NOx/SO2/CO2/CO/O2/Data acquisition systems. - Uses Special Horiba Cross Flow Modulated NDIR Technique. - PG> Portable Gas Analyzer with CH4 gas also and having feature of SD memory. - Compact & easy to operate. A good auditor for CEMS performance. Multi- Component Gas Analyzer, VA Series/ Ambient Air Quality Analyzers & Stations, AP Series (USEPA Approved) . - VA> Multi Component Gas Analyzer is capable of Simultaneous measurement of maximum 3 gas components such as CO, CO2, O2, NOx, SO2, CH4, N2O and other gases. - AP> Ambient CO/SO2/NOx/THC/Ozone/H2S/NH3 analyzer with intelligent data acquisition systems.

LAQUA Laboratory F-70 Series/ Laqua Twin B-700 Series. - F-70> Designed to measure pH, mV (ORP), ION, Conductivity, Resistivity, Salinity and TDS. Touch Panel operation. - B-700> Designed to measure pH, Conductivity, Sodium, Potassium, Nitrate, Calcium and Salt. IP 67. Oil in Water & Oil on solids Analyzers – OCMA Series / Multi Parameter Water Quality Analyzer –U5X Series/ W-2X Series. - OCMA> Simply inject the sample & solvent, Push the button and get the results - U-5X/ W-2X> Measurement up to 13 parameters like pH/ ORP/ Cond/ Salinity/ TDS/ DO/ Turbidity/ Temp/ depth/ Sea water specific gravity and various Ions with GPS connectivity. Online Direct COD Analyzer, Model CODA-500/ Online TOC Analyzer, HT-110. -CODA> Online COD analyzer based on Potassium Permanganate method with less running cost of reagent. - HT> Online TOC analyzer for Pharmaceutical water production. - Confirms to USP <643> TOC measurement. HORIBA India Pvt. Ltd. Delhi - 246, Okhla Industrial Estate, Phase III, New Delhi-110020, Tel:011-4646 5000, Fax:011-4646 5020. Pune - 502, Purushottam Plaza, Baner Road, Baner, Pune-411045, Tel:020-4076 6000, Fax:020-4076 6010. E-mail : pe.hin@in.horiba.com Website: http://www.horiba.com/in/process-environmental/


POWER » BUSINESS NEWS

Taiwan is bullish about stimulating the Indian market in 2015 by partnering with digital India & the smart city initiative

T

aiwan is keen on partnering with the Digital India and Smart City Initiative that was recently launched by the government of India, which is expected to penetrate the Indian market in 2015. Keeping this in mind and to foster further trade development between Taiwan and India, Taiwan’s Bureau of Foreign Trade (BOFT) of the Ministry of Economic Affairs (MOEA), and the Taiwan External Trade Development Council (TAITRA), a non- profit trade promotion organization, announced the sixth edition of the Taiwan Excellence Campaign. Taiwan Excellence 2015 was represented by dignitaries from Taiwan and top executives from Asus, HTC, Adata, Karma and Heartway. With a particular focus on products from the ICT and healthcare sectors, this year’s campaign aims to engage with the Indians through mall promotions, exhibitions, displays and events. Taiwan is known for its world-class ICT infrastructure and products, cutting edge designs and world-class R&D. It has all the skills to partner with India and play a vital role in its vision to transform the country into a digitally-driven knowledge based society and economy. Taiwan is also keen in becoming an integral part of the upcoming Smart Cities Initiative, which will help contribute towards enhancing the quality of urban life. On the launch of the Taiwan Excellence campaign this year, Mr. Scott Yang, Deputy Executive Director of the Strategic Marketing Department of TAITRA, said, “Since 2013, there have been more than 70 Taiwanese enterprises that have invested or set up factories in India. 2014 bilateral trade between Taiwan and India reached US$ 6 billion. In 2015 and beyond, with prospect of the Government of India’s economic initiatives, Taiwan is bullish about continuous building

116 | JULY 2015 | ENGINEERING REVIEW

a stronger bilateral business tie with India and broadening its innovative products’ presence in India. The products being showcased here are reliable, innovative, and remarkable. I am certain that Indian consumers will enjoy great new products from Taiwan that will make their lives more convenient and pleasurable.” This year, 61 leading Taiwanese brands offerings products in Information & Communication Technology; Home Appliances; Healthcare; Sports & Leisure and the Machinery industries have pledged partnership with the Taiwan Excellence 2015 Campaign. The partners are Abersle, Adata, Alya, Apacer, Apex, Asus, Avision, BenQ, BXB, Cashido, Chanson, CviLux, CyberPower, D-Link, Dr. Board, DrayTek, Edimax, EnGenius, FSP, Genius, Gigabyte, Gunilamp, Latum, Heartway, Hiwin Mikrosystem, Hiwin Technologies, Hono, HTC, Just Power, Justime, Karma, Ucheer, KSS, LCW, Leadtek, LOF Solar, Miacare, Microlife, Mozbii, MSI, Paper Dino, PIN JIN PIN, Plustek, Pro Ware, Rekrow, Rystora, SAEKO, Sakura, Silicon Power, SUNON, Tai Saw, TALES, Team Group, Tern, Thermaltake, Transcend, Ucushion, Victor, Vinaera, ZyXEL, and 3+ Magi Mags. This year’s campaign consists of setting up the Taiwan Excellence Experiencing Zones at major shopping malls, such as in the Inorbit mall (Mumbai), Mantra Mall (Bangalore), Select City Walk Mall (New Delhi). The Taiwan

Excellence Experiencing Zones give consumers the opportunity to experience the latest Taiwan Excellence brand products, and see in real-life setting how these products create excellent lifestyles. TAITRA is also planning to organize retail displays at the Infinity Mall (Ezone) in Mumbai and at the Pacific Mall in New Delhi from June to December. Apart from above, TAITRA will also set up “Taiwan Excellence Pavilions” at the Electronica Expo in Delhi and COM-IT expo in Mumbai where Indian consumers & buyers can come and experience the excellence of Taiwan products. One of the more significant highlights will be the Taiwan Excellence Gaming Cup, aimed to be India’s biggest tournament for DOTA 2 gamers. Taiwan Excellence Gaming Cup will take place in 2 phases. First will be the elimination round, which will be held in August and September in Delhi & Mumbai and the Finale will be held at Infiniti mall in Mumbai. We welcome all game lovers to joining this exciting competition. Please log on our registration website for more details: http:// www.tegamingcup.com/ There will be a hi-tech exhibit of the latest gaming and lifestyle products comprising of sleek tablets, smartphones, gaming motherboards, headsets and other accessories from Taiwan. For more information www.trade.gov.tw www.taiwanexcellence.in www.engrreview.com



MACHINE TOOLS » BUSINESS NEWS

Renishaw wins a Queen’s award for Enterprise: Innovation 2015 for revolutionary absolute position encoder

A

Queen’s Award for Enterprise 2015 in the Innovation category has been granted to Renishaw for the development and manufacture of its RESOLUTE™ family of non-contact, optical position feedback devices. RESOLUTE enables a step change in the performance of motion control systems used in manufacturing and other environments. The global engineering technologies company is delighted to have won its eighteenth Queen’s Award in the 50th anniversary year of this prestigious awards scheme. Suitable for the most demanding applications, RESOLUTE is the world’s first single track fine-pitch optical absolute encoder. It can determine position to a resolution of one nanometre (one billionth of a metre) with motion speeds of up to 100 metres per second for linear position applications, and is capable of 32-bit resolution at up to 36,000 RPM for rotary (angle) applications. It determines position immediately at switch-on and is compatible with a range of ‘open’ and ‘proprietary’ serial protocols including Siemens DRIVECLIQ, BiSS®, FANUC, Mitsubishi and Panasonic. Sir David McMurtry, Renishaw’s Chairman and Chief Executive, said: “RESOLUTE is a phenomenal product that marries our years of experience and expertise in areas such as optics, high speed image processing, system engineering and precision manufacturing. I am proud of the achievements of the many people across the Renishaw Group who have worked tirelessly to produce a globally successful encoder product that is a world-first in its field.” He continued: “We won our first Queen’s Award in 1979 for Export Achievement, and whilst we have been fortunate to have been recognised a further seventeen times over the years, to receive a Queen’s Award is still very special as they continue to be regarded as the UK’s most prestigious awards for recognising commercial and technological success.” RESOLUTE is employed in a diverse variety of applications including safety-critical position feedback for medical robots, the control of precision metalworking machines, the manufacture of flat panel displays and the production of semiconductors. The Queen’s Awards for Enterprise are made each year by Her Majesty The Queen, on the

118 | JULY 2015 | ENGINEERING REVIEW

advice of the British Prime Minister, who is assisted by an Advisory Committee that includes representatives of Government, industry and commerce, and the trade unions. The Awards are given solely on merit and competition is fierce. The number of Awards presented each year is not pre-set and depends on the quality of the applications received.

About Renishaw Renishaw is one of the world’s leading engineering and scientific technology companies, with expertise in precision measurement and healthcare. The company supplies products for use in applications as diverse as jet engine and wind turbine manufacture, through to dentistry and brain surgery. It is also a world leader in the field of additive manufacturing (also referred to as 3D printing), where it is the only UK business that designs and makes industrial machines which ‘print’ parts from metal powder. The Renishaw Group currently has more than 70 offices in 32 countries, with over 3,800 employees, of which 2,500 people are employed within the UK, primarily in South Wales (near Cardiff) and Gloucestershire (five sites). The majority of the company’s R&D and manufacturing is carried out in the UK and for the year ended June 2014 Renishaw recorded sales of £355.5 million of which 93% was due to exports. The company’s largest markets are the USA, China, Germany and Japan.

For more information Web: www.renishaw.co.in

www.engrreview.com


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ENGINEERING REVIEW |

119 | July 2015


MACHINE TOOLS » BUSINESS NEWS

Meghan Summers West to Focus on Manufacturing Education in HTEC 2015 Keynote Address CNC Educators Training Conference The CNC Educators Training Conference is about sharing and profiling best CNC education practices, program building and innovation, ways to attract students, and developing employment opportunities for students with industry and association partnerships. CNC Software’s dedicated educational division will be on hand to provide training and educational presentations during this year’s event. The educational division was created to address the current and future needs of the manufacturing industry through a concerted focus on engaging and training tomorrow’s manufacturing leaders. By learning Mastercam, students are better prepared to enter the workforce and secure employment in a wide range of industries and roles. Visit www.htecnetwork.org to find more information on the CNC Educator Training Conference.

Meghan Summers West, President, Mastercam

C

NC Software’s newly appointed president, Meghan Summers West, will be heading to California Polytechnic State University July 27-30, to deliver a keynote address focused on manufacturing. During her presentation at the 2015 National HTEC Conference, West will focus on the need to “Acquaint, Convince and Excite (ACE) the Next Generation of Manufacturing.” “The need for manufacturing jobs over the next few years will be high,” West said, “but formal programs that combine on-the-job learning with classroom education is dropping. This creates an obvious skills gap that needs to be addressed.”

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About Mastercam Developed by CNC Software, Inc., Mastercam is Windows®-based CAD/ CAM software for 2- through 5-axis routing, milling and turning, 2- and 4-axis wire EDM, 2D and 3D design, surface and solid modeling, artistic relief cutting, and Swiss machining. CNC Software is a privately owned corporation founded in 1983. The U.S.-based company provides Mastercam CAD/CAM solutions to more than 200,000 installations in 75 countries in industries including mold-making, prototyping, automotive, medical, aerospace, and consumer products. Mastercam runs under Windows 7 and Windows 8, and is compatible with all other CAD/CAM systems. For more information Web: www.mastercam.com www.engrreview.com


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Tech Trends

AC Motors & Geared Motors

E

ssence is the sales partner for Oriental Motor Co., Ltd-Japan make, Motion Control Systems in INDIA, we offer KII & KIIS Series Induction AC Gear Motors Equipped with High-Performance Gearhead. Oriental Motor, which has set the standard for AC motors, listened and has sought out the next generation in AC motors with the KIIS Series ThreePhase and KII Series Single-Phase AC motors. The Three-Phase KIIS Series offers an optimally designed, high efficiency next generation Three-Phase motor that incorporates higher strength gears, both Parallel Shaft type and

new Hypoid Right Angles type that maximizes the motor performance. The KIIS Series is available from 60 W (1/12 HP) up to 100 W (1/8 HP) with either Imperial or Metric standard output shafts. The KII Series also offers the high strength Parallel Shaft type gears that maximize motor performance with simple wiring and flexible mounting options. The KII Series is available from 6 W (1/125 HP) up to 90 W (1/8 HP) with either Imperial or Metric standard output shafts. Essence Automation Engineers India Private Limited E.: Essence@EssenceAutomation.Com

Electromagnetic Brake AC Motors & Gear Motors

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ssence is the sales partner for Oriental Motor Co., Ltd-Japan make, Motion Control Systems in INDIA, we offer Electromagnetic Brake Motors & Gear Motors. AC induction and reversible gear motors featuring an AC power off activated type electromagnetic brake is equipped to allow the motor to stop instantaneously when the power is cut off, while still holding the load in position. This configuration is ideal for vertical applications in which the load must be held. • Power Off Activated Type Electromagnetic Brake Equipped - These motors are directly coupled to an AC electromagnetic brake which is a power off activated type. When the power source is turned off, the 122 | JULY 2015 | ENGINEERING REVIEW

motor stops instantaneously and holds the load. • Ideal for Applications in Which the Load is Held - This configuration is ideal for vertical operation applications in which the load must be held. • Compatible with Gearheads or Linear Heads - Combination with a gearhead allows the motor to reduce to a required speed or generate higher torque. Combination with a linear head allows the motor to convert rotation to linear motion with great ease. World K Series AC Brake Motors & Gear Motors - 6 W (1/125 HP) up to 90 W (1/8 HP) Our standard AC brake motors & gear motors, the World K Series conform to major safety standards and support global power supply voltages.

High Power BH Series AC Brake Motors & Gear Motors - 200 W (1/4 HP) The smallest high torque 1/4 HP AC brake motor, 4.09 in. (104 mm) and conforms to major safety standards and supports global power supply voltages. BH Series AC Electromagnetic Brake Motors & Gear Motors • Parallel shaft, right-angle hollow and right-angle solid shaft gearheads • Cable or terminal box type • Single-phase 100-115, 200-230 VAC or three-phase 200-230 VAC

Essence Automation Engineers India Private Limited E.: Essence@EssenceAutomation.Com www.engrreview.com


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ENGINEERING REVIEW |

123 | July 2015

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MACHINE TOOLS » BUSINESS NEWS

JUNKER receives BOSCH Global Supplier award

From (left to right) : Dr. Karl Nowak, Bosch, President Corporate Sector Purchasing and Logistics Rochus Mayer, JUNKER, CEO, Frank Müller, JUNKER, Area Sales Manager Robert Huter, Bosch, Vice President Corporate Sector Purchasing Machinery and Equipment

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he Erwin Junker Maschinenfabrik GmbH has been honored with the “Bosch Global Supplier Award 2015” from Robert Bosch GmbH. JUNKER received the award in the Purchasing of indirect materials. In all, Bosch has given awards to 58 suppliers from 11 countries. This is the 14th time that the supplier of technology and services has given out the global supplier award. “The Bosch Global Supplier Award honors our top suppliers, who play such a key role in Bosch’s success,” said Dr. Volkmar Denner, chairman of the Bosch board of management, at the award ceremony on July 16 in Stuttgart. JUNKER CEO Rochus Mayer is proud of the award: “Working hand in hand with customers, we develop

124 | JULY 2015 | ENGINEERING REVIEW

customized grinding machines for every conceivable application and all kinds of workpieces, regardless of their complexity. Out of this in-depth dialog, a unique source of problem-solving expertise has evolved making us the global frontrunner of the grinding industry. We thank Bosch for the great trust and our employees for their extraordinary commitment.” JUNKER – A member of the JUNKER Group The companies which make up the JUNKER Group develop, produce and sell precision grinding machines for the metalworking industry, as well as air filters for industrial air purification. A global workforce of 1400 employees is actively working to secure the

success of the JUNKER, ZEMA and LTA brands. JUNKER has been instrumental in shaping today’s grinding industry with high-speed grinding machines and ground-breaking inventions since 1962. Today, JUNKER is the world market leader in the manufacturing of CBN grinding machines. Their fields of application range from crankshafts to screw taps. The Group’s customers are located anywhere ultra-precise metal grinding is vital – predominantly in the automotive engineering and tool industries.

For more information Web: www.junker.in www.engrreview.com


ENGINEERING REVIEW |

125 | July 2015


MACHINE TOOLS Âť BUSINESS NEWS

Instamod Airpipe participated in IMTOS : Indian Machine Tools show 2015

I

nstamod Airpipe participated in IMTOS Indian Machine Tools show from 4-7th July, India Machine Tools Show, Delhi, India is a leading platform where the best of the bests from India & leading international companies make strong business connection for growth. We have been appreciated by customer who visited us from all corners of India specially from NCR which was target market for AIRPIPE brand this time . We exhibited prototype of our piping and samples right from 20mm to 200 mm size. We are doing advertisement through various media and with our products displayed many customers could able to know about expertise in Aluminium pipe with all Aluminium fittings which is AIRPIPE unique features .

Instamod Airpipe have done installation in Automobile, Textile, Food & Beverages , Textile, Pharma , R&D (Laboratory) and all customers are satisfied with the performance of AIRPIPE working and given appreciation letter also for the same . Automobile

R&D (laboratory)

Textile

We participated in Weave Tex Tech 2015 held from 10-12 July @ Texvalley alongwith our dealer from Madurai ,Erode ,Tamilnandu , the second edition of International Textiles, Weaving Machinery and Accessories Expo commenced at Texvalley , creating an interface between buyers and sellers aimed at invigorating economy through expansion of product base.

For more information Instamod Air Pipe Private Limited 709-Shahpuri Tower, C-58,Janakpuri, New Delhi-110058 Tel: .:- +91-11-49535588 Contact No.: +91- 9717155881 E-mail- santosh.kumar@airpipe.in / sales@airpipe.in Website: www.airpipe.in

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AUTOMATION Âť Tech Trends

Corrugated hose 2.0 : igus presents new ideas in energy supply With the e-skin and e-shell, discover new options for flexible and affordable cable guiding machine tools and medical technology through to sophisticated electronics manufacturing. Here, high speeds and accelerations are possible as they are required, for example, in pick-and-place applications. Because it is abrasion resistant, dust-proof and waterproof, it can also be used in clean room environments.

The e-shell: reinforcing existing system

e-skin can be used in the clean room for short unsupported lengths. (Source: igus GmbH)

I

n machinery and equipment construction, as well as in medical and automotive industries, corrugated hoses are an integral part of the energy supply system. At the Hannover Messe, the Cologne-based igus GmbH presents an entirely new idea: the e-skin. This easy-to-open hose can self-supporting contrast to comparable products, and can even be used in the clean room for short unsupported lengths. Existing corrugated hose systems can obtain a more defined movement with the new snap-on e-shell. Corrugated hoses are used in a variety of applications, especially where the demands on the energy supply system are not particularly high. The advantage is that they are light, versatile and can guide energy, media and data at very low costs. With the e-skin and e-shell, igus shows at the Hannover Messe the development potential hidden in this product and how it makes moving energy even easier.

The e-skin: Compact unsupported lengths

design

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for

The e-skin is a hose consisting of an upper and lower shell, which when clipped together is completely enclosed. Due to the simple and reusable opening mechanism, a trouble-free maintenance and inspection of cables is possible. igus also provides an additional tool with which the hose can be opened and closed quickly. In contrast to the conventional corrugated hose, the e-skin has a defined direction of movement and also can support itself. It can therefore be used for short unsupported lengths as a horizontal energy supply system. With its oval design the modular, expandable tube also offers more space than round corrugated hoses. Cables can be guided carefully using interior separation modules. Likewise, the e-skin can be tailored individually for each application by selecting different materials. The injection moulding process also allows for different colours, different even for the lower or upper part and even for small quantities. By virtue of the construction method and the high flexibility, the e-skin can be used in a variety of industries - from

In addition to the e-skin, igus offers a reinforcement for existing corrugated tube systems: the e-shell. The clip is easily attached to the normal corrugated hose, so that filling can be done at the top side of the joints of the corrugated hose. It is stabilised so that it can only move in one direction. Due to the guide elements on both sides, the corrugated hose has self supporting capability. If this solution is used for several corrugated hoses, they can be reliably guided side by side. Thanks to the defined minimum bending radius, the e-shell safely and reliably.protects the cables in the corrugated hose.

ABOUT IGUS: igus GmbH is a globally leading manufacturer of energy chain systems and polymer plain bearings. The Colognebased family business has offices in 36 countries and employs around 2,700 people around the world. In 2014, igus generated a turnover of 469 million euros with motion plastics, plastic components for moving applications. igus operates the largest test laboratories and factories in its sector to offer customers quick turnaround times on innovative products and solutions tailored to their needs.

For more information Web: www.igus.in www.engrreview.com


BE DYNAMIC!

THE FUTURE OF EFFICIENCY & SPEED IS HERE – MASTERCAM’S DYNAMIC MOTION TECHNOLOGY Since 2008, Mastercam has been building Dynamic Motion into our software. That means it has been shop-tested and proven in real-world environments. Dynamic Motion toolpaths carve out massive amounts of material quickly, reducing cycle times by up to 75% – while doubling and even tripling the tool life – immediately putting more money in your pocket. Sounds unbelievable, right? But as the market leader, we’ve had our Dynamic Motion toolpaths tested in most every conceivable work environment around the world. It works.

For more information, visit www.Mastercam.com 800-228-2877


AUTOMATION » Tech Trends

Fire Rated Shutters : The Unsung heroes of fire safety and lives.

Fire Shutters / Doors by Gandhi automation are engineered carefully with feature below:Auto - Closing Mechanism Fire doors / shutters designed by Gandhi Automations Pvt Ltd are equipped with fusible link mechanism. Upon sensing a temperature of 74°C, the fusible link mechanism releases the brake of the motor and allows it to descend by gravity. The operating system can be directly wired for activation by fire alarm system or smoke detectors.

Sturdy Construction Mr. Samir Gandhi, Director, Gandhi Automations Pvt Ltd

F

ire shutters play a vital role in fire safety of buildings and industrial premises. Their correct specifications, installation and use is paramount to the safety of all those who use the facility. Fire shutters are the unsung heroes of the fire safety because for most of their working lives they just work like any other doors. However, if fire breaks out, a fire shutter must fulfill its role as an engineered safety device, in order to hold back the spread of fire and smoke and to save lives and property. Fire rated doors / shutters are applied in

various places such as industrial, commercial, institutional, and retail projects where fire protection is required. We take fire shutters for granted. We need to regularly check that all parts continue to function correctly without compromise. We expect a jobbing builder or small contractor to be able to install a complex engineered fire safety device. What he doesn’t realize is ALL of the components have to be able to work together to ensure the shutter assembly will work effectively in the event of a fire. Certified fire shutters with proper fitting is necessary to avoid any damage to property

Fire Doors / Shutters are constructed from cold rolled Galvalume / Galvanised Steel / Stainless Steel laths with a minimum thickness of 0.9 mm. The interlocked profiles are securely held using specially designed profile ends which act as a curtain alignment system thus eliminating lateral movement of the profiles. Fire shutters / doors designed by Gandhi Automations Pvt Ltd can resist fire up-to 4 hours. Gandhi and Warringtonfire (AUSTRALIA) Pty Ltd which comply with BS 476: Part 22: 1987 standards for stability and integrity for up to 4 hours.

Maintenance Frequent inspection / maintenance of the components are of utmost importance. At Gandhi Automations our maintenance team checks that all parts continue to function correctly without compromise. For more information Gandhi Automations Pvt Ltd 2nd Floor, Chawda Commercial Centre, Link Road,Malad (West), Mumbai - 400064, India +91-22-66720200 / 66720300 (200 lines) Web: www.geapl.co.in

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ENGINEERING REVIEW |

131 | July 2015


AUTOMATION Âť Tech Trends

5 Key elements to consider before embracing the industrial internet of things

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ooking across industrial sectors worldwide, a relatively small percentage of companies are fully embracing the Industrial Internet of Things concept, but many have interest. If you’re one of those companies, here are five key points to consider. The Internet of Things (IoT) is getting a great deal of attention today. And the predictions for IoT growth figures are eye-catching, to say the least. For example, a recent report from IDC predicts that the worldwide IoT market will grow to $7.1 trillion by 2020. Despite all the potential promise of the IoT, some people remain skeptical about real-world use. Will we, after all, really need a connected toaster or refrigerator that link to the Internet? The Industrial Internet of Things (IIoT), however, is one area where connected devices are common, and some would argue have more practical benefits than the consumer aspect of IoT. Even with its clearer potential, before any serious IIoT plans are put into action, many questions remain to be answered.

Here are five key elements industrial organizations should consider before embarking on the path to IIoT initiatives: Legacy Equipment: Take inventory of automation devices such as PLCs, RTUs, robots and drives. How old are they? Do they need to be replaced or upgraded? Is your legacy equipment going to be able to communicate with newer equipment? How much time and money will this take? What cost-effective solutions can address your current infrastructure? Protocols/Communication: Along with the equipment,

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what

protocols are being used by the devices in your network? How many are in use? Do they need to be converted in order to get the devices to communicate with others in your environment? What type of media (cabling) are you using in your locations? Fiber-optic cable? Serial (RS-232/422/485)? Copper? Location/Environment: Where is your facility located? If your equipment is in a remote location, can your devices be monitored via cellular networks? Are 3G or 4G/LTE networks available to reach your site? If not, are broadband or fiber-based networks available? Also, within the building itself, what is the overall environment? Is it hot and dusty or kept at a controlled temperature? Is there lots of vibration? Are you using industrial-grade equipment that is designed with wide environmental ratings and industry certifications? Security: According to a recent Business Insider Intelligence survey, 39 percent of executive respondents indicated that privacy and security are the most significant barriers to IoT investment. Security was the most commonly cited concern among respondents. While this survey applies to all items in IoT, security should be an important concern for IIoT as well. How can sensitive data be protected when it is collected and transferred? What security measures are in place for the systems that collect, monitor, process and store IIoT data? Are there any regulations regarding the protection of data and information that you need to be aware of? Staff: As more technology-based devices are added to your network, do you have IT

staff on hand, as well as other employees who are tech savvy and can help with installation and monitoring on the factory floor? Is software or remote monitoring needed to keep tabs on devices in other locations? At Red Lion Controls, we offer industrial automation and networking solutions that help organizations address these questions when making the move to IIoT. With support for over 300 different industrial protocols, our automation products allow a range of different machines in heterogeneous environments to talk to each other. These offerings, coupled with Ethernet switches and cellular M2M, enable the reliable flow of data anytime, anywhere across almost any medium, device or protocol. This data can then be easily monitored by operators and engineers, giving organizations a communications foundation for IIoT deployment. With the right equipment, systems and people in place, organizations can easily turn IIoT hype into reality and use real-time data visibility to drive business advantage. Red Lion Controls is a US manufacturer of industrial automation and networking solutions that help organizations connect, monitor and control assets worldwide.

For more information Web: www.redlion.net/connect www.engrreview.com



AUTOMATION Âť Tech Trends

ROLLON: Managing robotic handling

systems in automated warehouses

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ew perspectives in automation applied to the medical sector, with automated warehouses using technology from Rollon Group. Linear guides give these rooms a new look. Today, they are far from being static, manually managed archives lacking the speed and efficiency to meet the severe standards that have been applied. The newly designed rooms stand out for their performance levels and functionality because they are controlled centrally by a computer system, which simplifies the operators’ daily work and reduces delivery times while optimizing logistic management. However, if these systems are to work properly, it is necessary to use the right components. For the past forty years, Rollon has studied several solutions to favor quality handling systems in several sectors: medical, aeronautics, industrial machinery, packaging, railways and special vehicles. A particularly significant solution, emblematic due to its ability to resolve critical handling problems in different applications, is what Rollon has perfected to move the robot that picks and places containers of test tubes for blood tests inside a refrigerated warehouse.

REQUIREMENTS They needed a smooth, precise translation movement that did not jerk to allow the robot to quickly reach and pick up test tubes positioned on different warehouse shelves. Speeds up to 1.5 m/s, and also with stressful cycles, high precision and dynamics (accelerations up to 1.2 m/s2), combined with a load of around

400 kg from the weight of the robot itself and the respective motor.

THE PROBLEM The robot would have to move along a network of perpendicular axes, reaching different shelves positioned along the warehouse corridors. But how can we favor the passage from the main corridor to the many perpendicular paths available that result from the arrangement of the shelving without compromising movement quality? In these passages, in fact, the robot must be able to change direction by 90° and adopt a perpendicular trajectory. This is a challenging situation, further complicated by the possible irregularity of the surfaces where the rails are set and the need for them to slide easily to prevent blocks and premature wear of components. It is difficult that this type of handling, with the passage of a robot from one track to a perpendicular track, can be managed with common recirculating ball bearing rails, which are very precise but require very precise alignments. At the same time, configuring a sliding system with wheels or bearings set on the rails, which could manage the passage more easily, would not be able to guarantee the necessary stability and precision that the robot needs for placing objects. We needed the right proper solution for handling operations, along with an impeccable configuration for the entire system.

THE SOLUTION Rollon decide to use its own Compact Rail products to manage the movements of the robot. These are linear rails with bearings, with the slider that slides inside the rail profile. Rails have hardened and ground raceways, available with different profiles, to absorb possible

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problems resulting from surface misalignment. The passage from X axis to Y axis was managed by mounting another pair of sliders on the carriage that sustains and moves the robot, and mounting two sections of rails positioned perpendicularly to the first set. When the carriage reaches the lateral positions, it unhooks from the main axis and the two additional sliders enter into the perpendicular rails and guide the robot along the Y axis. The size of the bearings in Compact Rail products make it possible to manage the passage of the sliders from the rail sections on the carriage to the perpendicular rail tracks (Y axis) with relative ease. To facilitate their task, in addition to a scrupulous control in the selection and precision of rail profiles, bevels were used to reduce the possibility of criticalities during the passage. T and U profiles were used to solve problems caused by irregularity of surfaces on which rails were mounted. T profiles have shaped raceways that guide the motion of the sliding elements, and U profiles have flat raceways, which allow them to absorb any misalignments without compromising the level of precision. The section of the Compact Rail used by Rollon is 63 mm, which produce optimal performance even with high dynamics and heavy loads. If needed, for this type of application, Rollon also offers Compact Rail products with certified NFS nickel treatments to guarantee corrosion resistance and prevent dispersion of particles. This type of treatment is quite common in the food and medical industries. For more information Web: www.rollonindia.in www.engrreview.com


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FACE TO FACE

Time saving electrical CAD software AUTOMATION - electrical CAD software PC|SCHEMATIC has been a leading Electrical CAD software developer on the global market for 35 years, specialising in intelligent design and documentation of electrical control systems and PLC diagrams, pneumatics and hydraulic systems. The electrical CAD software PC|SCHEMATIC Automation is designed from the basic concept of setting you free to focus on the electrical aspects, while the program handles the practical side. Beyond the basic drawing functions, Automation offers you a comprehensive series of functions specially designed for electrical projects with IEC/EN standards.

Mr. Ove Larsen International Sales Director, PC|SCHEMATIC A/s, Denmark

Documentation When you click on a component in the component vendor database, you automatically get a menu containing the electrical symbols for the component. By placing these symbols in the diagrams you also transfer information to the electrical diagram which enables the program to fill out order lists or files automatically. Integration PC|SCHEMATIC Automation can interface with PLC I/O tools, wire numbering tools, label systems, send files for component ordering systems, edit PLC data via Excel, import and export the standard CAD formats DWG and DXF, and update all types of lists automatically. Furthermore the program supports practically any database format, so that it can work with the database format used in your company. Our solution saves 80% time To make it possible for existing and new users to get started quickly,

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PC|SCHEMATIC - and its distributors - offers a consulting service, consisting of an analysis of the already existing electrical documentation. Based on this analysis, the optimal set of subdrawings, models and project templates can be effectively created. This also has the consequence that new users can get started creating complete electrical documentation projects really quickly. In larger companies, this way of working might result in that just one single person needs to be pointed out as the main responsible for creating the company subdrawings, while the others in future almost only will need to create documentation by dragging templates and subdrawings into projects. Experiences from the industry suggest that the documentation time can be reduced by up to 80 percent. Why should I buy PC|SCHEMATIC Automation? People buying PC|SCHEMATIC Automation usually tell us they did it because: • It is easy to work with, and is very flexible in the everyday work routines. • The Module and Model Based drag’n draw functions, makes it possible to create electrical schematic pages extremely fast. • We have an excellent support team, and you can get support via NetViewer. Our support team can then see your screen, and guide you directly on your own PC. • Intelligent reuse of existing material - with intelligent renaming saves lots of time. Continue on page no.138

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PC|SCHEMATIC - Advanced electrical CAD Easy to use. Reasonable price. Get started now! Have you ever experienced an electrical CAD software that easily handles all practical details, and truly sets you free to focus on your professional challenges? Well, here is your chance! We present PC|SCHEMATIC Automation: Advanced electrical CAD software, at an extremely reasonable price. Download the free PC|SCHEMATIC Automation 40 at pcschematic.com/free, experience the videos at youtube.com/pcschematic, and be surprised how easy you get started!

PC|SCHEMATIC Automation - developed in close dialogue with professionals worldwide over the last 25 years

PC|SCHEMATIC Market Consultant in India: A.Venkatakrishnan / venkat@pcschematic.in / +91 988 654 0077 - For demo, support & training


FACE TO FACE

Continued from page no.136 electrical design CAD programs. • Free access to the PC|SCHEMATIC user forums. When you have bought PC|SCHEMATIC Automation, you can either attend PC|SCHEMATIC training in your own country, or attend a web seminar about the topics you need to get familiar with. Please contact venkat@pcschematic.in for further details.

• The intelligent connection between database and symbols is unique. • Electrical standards are integrated intelligently. • Functions for automatic project generation, automatic graphical plan generation and automatic documentation of symbols in projects/libraries. Can I convert my schematic diagrams from other systems to Automation? Yes! You can convert schematic diagrams from practically speaking any CAD system to the PC|SCHEMATIC Automation format - as long as the CAD system can produce DWG or DXF files. PC|SCHEMATIC also offers a consultant service for converting drawings from other systems to the PC|SCHEMATIC Automation format. Can I export to other formats? From PC|SCHEMATIC Automation, you can export to the DWG and DXF formats. PC|SCHEMATIC is an active member of the OpenDWG alliance. From PC|SCHEMATIC Automation, you can also export projects as intelligent PDF files with active link between references etc. 138 | JULY 2015 | ENGINEERING REVIEW

Electrical standards: How well are they integrated in PC|SCHEMATIC? At PC|SCHEMATIC we have detailed insight in electrical documentation standards, and we are active members of standardisation committees. We also publish the book “Electrical documentation according to standards”. This insight in the IEC/EN electrical standards is an integrated part of PC|SCHEMATIC Automation. However, the program is designed so flexible, that you can also use it for other standards than the IEC/EN standards. - Even for your own set of standards! Support: How can I get it? When you buy PC|SCHEMATIC Automation, you get “Tier 2support” from the PC|SCHEMATIC in India as well from our Head Office Denmark. This can take place using e-mail, telephone or NetViewer (where we can guide you directly on your own PC). • Free access to the complete set of electrical design manuals for PC|SCHEMATIC Automation. • Free access to our electrical design videos - where you can see PC|SCHEMATIC Automation in action. • Free access to articles about

Contact us at any time At PC|SCHEMATIC we are very interested in hearing about your experiences using the PC|SCHEMATIC Automation program. It is because of the feedback from our many users, that we are able to make a better product year by year! So Feel free to contact us at any time. Conclusion Your success is our success We want YOU to experience success and achieve your goals – regarding your customers, your workers, and your possible superiors. This is important to us. Because when you achieve success, we succeed as well.

Contact Details India A.Venkatakrishnan Market Consultant – INDIA venkat@pcschematic.in www.engrreview.com


POWER » Tech Trends

Simulation software brings big changes to cable industry By: Dexter Johnson

T

he Prysmian Group is a world leader in energy and telecom cables. The company’s energy sector alone is made up of a wide range of products such as high-voltage cables for terrestrial and submarine applications; these include both alternating-current (HVAC) and direct-current (HVDC) systems. One important aspect to consider when designing a power transmission system is its ability to deliver the prescribed amount of current in steadystate conditions without exceeding the maximum permissible operating temperature. To address this point, a detailed thermal model of the system must be built taking into account many variables: the structure of the cables and internal sources of electric losses, the geometry of the installation, the installation environment (e.g., soil, water, forced or buoyant air), the ambient temperature, external loads due to solar radiation, and

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the system’s proximity to other structures. Prior to using multiphysics simulation, Prysmian and others in the cable industry employed calculation methods provided by international standards, which work pretty well for those installations in which the cables are in an undisturbed thermal condition (typically, underground). But nowadays it is becoming common to have such systems installed in or crossing regions where, for example, the new cable system is in the vicinity of existing structures such as other cables that cross the cable route. Prysmian selected COMSOL Multiphysics® simulation software to build computer models that combine the structure of each cable, that of the power transmission system, the load conditions, and the conditions in the external environment to obtain realistic and reliable simulations. “COMSOL is able to solve these kinds

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POWER » Tech Trends

of problems because we can build a parametric model to optimize the geometry, the laying of the cables, and we can include the physics needed to account for the convection with the air,” explains Massimo Bechis, Modeling and Simulation Specialist at Prysmian. “We can do extensive transient analyses to account for daily variations in solar irradiation and ambient temperature conditions. We can account for current load changes instead of considering constant operating conditions. This allows us to satisfy requests to consider transient conditions due to load changes. So multiphysics simulation really solves these kinds of problems that were very difficult or even impossible to do before.” Prior to using multiphysics simulation, many studies were done using mathematical tools developed internally by the company, based on simplified models. By leveraging the know-how gained from the internally developed code when transitioning to new tools, Bechis is able to model at a much higher level of detail and 140 | JULY 2015 | ENGINEERING REVIEW

with much greater accuracy for this kind of system. With COMSOL, the company has taken a big step forward and improved the level of the services it can provide to both designers and customers. “Now we have a lot of requests from colleagues because, for example, they know COMSOL is available to help them analyze and solve many thermal, electromagnetic, and structural problems,” Bechis says. Of course, prior to using simulation tools, Prysmian never had a cable fail. But in order to achieve that perfect record, a large design margin was built into every cable and system because of the calculation procedures adopted. “Now we are able to optimize the structure of our cables and still meet the specifications,” says Bechis. “We can also explain why we use a certain amount of material in a certain layer and show how we came to our decisions based on the modeling.” With simulation, it is possible to model an impact test on a medium-voltage cable. The ability to simulate this kind of test makes it

possible to optimize the thickness and the kind of materials used in building the external layers of cables. Instead of performing tests in laboratories, Prysmian can now do a lot of tests on the computer. Once the optimum design is obtained by simulation, the cable is manufactured, and routine field tests are performed in the laboratory. Physical tests of actual prototypes are still performed, but the prototypes are much closer to the final design, and overall development time is therefore considerably shortened. These tests verify the mechanical behavior of the cables and systems so that the Prysmian team knows they can rely on their models. One of the clearest indications of the success of the new modeling tools is that Bechis and his colleagues have been able to respond to a lot of customer requests that specifically ask that there be simulation in addition to the standards that are normally used. “We are now able to provide a better service,” says Bechis. “We are saving money. We have improved procedures for designing our cables and power transmission systems. We have an additional and powerful way to respond to requests from clients.”

For more information Web: www.comsol.com www.engrreview.com



POWER » Tech Trends

Intelligence on six legs The robot looks like a giant stick insect: Inspired by the insect, Hector (HExapod Cognitive auTonomously Operating Robot) has elastic joints and an extremely lightweight exoskeleton. In the six legs, maxon DC motors provide the robot with a flexible gait. slightly uneven terrain and overcomes smaller obstacles, such as steps, without difficulty.

W

hen Hector carefully negotiates an obstacle course, it has an elegance that hardly any other robot can rival. The Biomechatronics research group of Bielefeld University, led by Prof. Dr. Axel Schneider, developed this six-legged walking robot using a stick insect as a model. For the design, the insect’s measurements were increased by a factor of about 20. The total length of the robot is roughly 90 cm – a giant stick insect. The project’s goal is to better understand the gait of these insects and make the underlying coordination principles usable for technical systems. The research team also wants to investigate fundamental concepts for controlling elastically actuated robotic systems. The extremely light exoskeleton consists of carbon-fiber reinforced plastic (CFRP). All drive parts and the connections between the leg segments were designed and fabricated in-house in Bielefeld. They are made of aluminum alloy. The unique features of this robot, which weighs 12 kg, are the multitude of sensors with which it is equipped and its biologically inspired, decentralized control principle. With its specially designed drives and sensors, it can adapt to the ground conditions while walking. Hector is currently capable of negotiating

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One leg – three maxon motors Each leg of the walking robot has three joints, so that the movements of 18 joints have to be controlled simultaneously. Each joint is equipped with a brushless maxon EC 45 flat motor. These 50 W drives are custom units without a lateral connection board. The 18 leg joints are controlled using biologically inspired algorithms. For this purpose, the drive electronics and their controls are embedded in the drives. To make the drives elastic, special elastomer couplings, custom-designed for this purpose, were integrated directly into the drives. The research team needed a motor to deliver high torque while being small and lightweight. “The motors also had to be as short as possible, because the resulting length of the overall drive limits the leg’s range of motion, among other things. This is why we chose the EC 45 flat 50 W,” explains research team member Jan Paskarbeit, who

maxon EC 45 flat (50 W) The brushless EC 45 flat motor drive delivers 50 W of power, at a diameter of 45 mm. The drive delivers high torque and needs very little installation space.

Drive unit with integrated electronics Each leg of the walking robot Hector has three joints, so that the movements of 18 joints have to be controlled simultaneously. Each leg is powered by three of these elastic units with integrated electronics.

designed and built Hector. Basic intelligence Hector’s intelligence is still vastly inferior to that of insects. However, it already has to process complex sensor data for the leg coordination. Hector is able to walk independently and responds to obstacles. “You can’t deny that even an insect is intelligent, in a very basic way. Similarly, Hector also displays simple intelligent behavior. One of many important properties of intelligent behavior is, for example, the ability to plan ahead. Initial versions of a more advanced robot control are currently being tested on the system, with the purpose of giving the robot simple planning capabilities – making it more intelligent, so to speak,” says Paskarbeit. Until 2017, the walking robot will be equipped with additional abilities over the course of a collaborative project hosted by the Bielefeldbased Center of Excellence for Cognitive Interaction Technology.

For more information Web: www.maxonmotor.in www.engrreview.com



POWER » Tech Trends

DUCT DATASHEET

AUT600 FLEET Maintenance Kit AUT600 FLEET Maintenance Kit This special value FLEET Kit is assembled to provide all the automotive testing/ troubleshooting needs for trucks, buses, and RVs with AC auxiliary power systems.

Kits Include: • EX505 — Industrial grade, CAT AC/ DC Voltage 1000V IV-600V, waterproof (IP67), dropproof multimeter with True RMS Basic Accuracy 0.5% functions Non-contact quick check for hot TRMS functions give accurate AC/DC Current 1.2" (30mm) 10A jaw size allows • AC DC400 400A DC mini clamp DC Current measurements in spots in automotive applications readings of auxiliary— power Resistance 40MΩ meter with 1.2” (30mm) jaw opentight locations and battery back up systems ing, ideal for automotive, heavy Capacitance 100μF equipment and marine DC current Frequency 5Hz to 1kHz (electrical); 0.001Hz to 10MHz (electronic) measurements • 42510 — Mini IR Thermometer for Temperature -4 to 1382°F (-20 to 750°C) non-contact temperature meas• Accessories — Test leads, Type K • EX505 Industrial grade, CAT IV-600V, waterproof Duty Cycle 0.1 to — 99.9% urements on surfaces that are too K (-58 to banana input adapter, ba to reach to 1000°F/-50 (IP67), drop-proof multimeter with True RMS functions difficult Type Diode/Continuity Yes to 538°C) • DC400 — 400A DC mini clamp meter with 1.2" (30mm) Dimensions/ • Accessories — Test leads, Type K 7.1 x 3.2 x 2.1” (182 x 82 x 55)/ 12.6oz (360g) Weight jaw opening, ideal for automotive, heavy equipment bead wire probe, Type K to banana input adapter, batteries, and case and marine DC current measurements Specifications

EX505 Range

Kits Include:

Specifications subject to change without notice. Copyright © 2013-2015 FLIR Systems, Inc.

• 42510 —ofMini IR Thermometer for non-contact All rights reserved including the right reproduction in whole or in part in any form. Rev. 6/12/15

temperature measurements on surfaces that are too difficult to reach (-58 to 1000°F/-50 to 538°C)

Ordering AUT600..............FLEET Test Kit

Specifications

EX505 Range

AC/ DC Voltage

1000V

Basic Accuracy

0.5%

AC/DC Current 144 | JULY 2015 | ENGINEERING REVIEW Resistance

10A 40MΩ

For more information Web: www.extech.com www.engrreview.com



MACHINE TOOLS » Tech Trends

Five-axis CMM inspection lets “good times roll” in QC department at small engine plant Scanning probes speed form-data collection and feedback to machining cells, reduce CMM fixturing and cut probe calibration time from hours to minutes at Kawasaki’s Maryville, MO plant. Increased measurement throughput and flexibility allow faster feedback to manufacturing and R&D department, while scanning CMMs may ultimately eliminate inspection systems for gears and cam lift.

K

awasaki encourages motorcycle enthusiasts to “let the good times roll,” but good times of another sort are rolling at the company’s Maryville, MO small engine plant, where two 5-axis scanning probe systems are slashing CMM inspection and probe calibration times, and speeding up QC feedback for machining of small engine components. The 5-axis Renishaw REVO systems, installed on Mitutoyo Crysta-Apex 121210 CMMs, replaced two PH10 articulating heads using SP25 scanning probes on traditional 3-axis CMMs. The REVO-equipped CMMs have cut inspection times by half or more on scanning intensive applications, eliminated the need for custom probe configurations, cut probe calibration times from six to seven hours to about 45 minutes, and added new capability to collect large amounts of form measurement data, improving part quality. Of primary importance, the REVO systems have greatly increased inspection throughput, data quality and flexibility of the QC department, enhancing its value as a strategic support asset to both manufacturing and R&D. The Kawasaki Production System Kawasaki’s 800,000 square-foot Maryville plant, opened in 1989, produces single and twin-cylinder air-cooled or watercooled engines, 1000 cc or smaller, for commercial and consumer lawnmower OEMs, as well as for a sister plant that manufactures ATVs and Mule™ utility vehicles. Operations at Maryville include aluminum die-casting, plastic injection molding, extensive amounts of machining, painting and assembly. All engines – approximately 500,000 per year – are

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run-off before shipping as well. “We use the Kawasaki Production System (KPS),” said JC Watts, Quality Control Technical Group Supervisor at the Maryville plant. “Our quality and engineering requirements are comparable to the best in the automotive industry, though our manufacturing is focused on lower volumes of many different kinds of products.” The plant has 50 machining lines, typically arranged in a U-cell pattern with start and end machines across from each other. “Primarily, it’s one-piece production with machining lines running a part through multiple processes at a high rate,” Watts explained. Kawasaki utilizes automation in many die cast and some machining operations, accomplished through the integration of Kawasaki robots. On one of the crankcase lines, robots load raw materials and unload finished parts that are placed into inventory for assembly to draw upon. Machined parts include aluminum, cast iron and steel. “We’re running similar tolerances that automotive powertrain uses for high-end products, and there are probably four or five critical processes for our aluminum parts and 15 for the steel parts,” Watts added. It is not uncommon to find tolerances “in single digits in microns” for form, and 0.05 mm true position. The QC lab is responsible for inspecting 125 different mass-produced parts, as well as vendor parts and those produced for engineering development. The environmentally controlled lab is located adjacent to the machining lines, and Continue on page no.148

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MACHINE TOOLS » Tech Trends

Continued from page no.146 parts intended for routine inspection are delivered on carts or via train (an electric vehicle towing several trolley carts). Critical components may be hand delivered for priority inspection during a line changeover or if an operator suspects a problem. 5-axis scanning advantage “When I started here, we had a couple of 3-axis CMMs with PH10 articulating heads and SP25 probes, and another CMM with a fixed probe head,” Watts explained. “We were frustrated with having to make probe configurations and being limited to what we could do even with the articulated heads. We had so many different probe configurations that calibration times of six to seven hours took a bite out of our inspection throughput, too. We wanted to do better than what the industry considered the norm, so we looked at several options and the 5-axis REVO system appeared to be the fastest and most flexible available. It was the best fit for our requirements.” Kawasaki bought a new Mitutoyo Crysta-Apex 121210 in 2009 with the REVO system installed from the factory, and retrofitted an identical machine in 2010, after the first machine was up and running with all the part programs. The REVO 5-axis scanning probe head can collect up to 6000 data points/sec. It is engineered for high-speed precision measurement of contoured surfaces and complex geometries requiring high-volume data collection to validate fit and form with high accuracy. It uses two rotary axes, one in the vertical plane and one in the horizontal, for infinite rotation and positioning. Five-axis software drives the measuring head and synchronizes its motion with the linear axes of the CMM. Look-ahead algorithms drive the probe path and CMM in coordinated continuous motion. The head adapts position while measuring on the move, maintaining stylus tip contact with changing contours at scanning speeds of up to 500 mm/ sec. “Though our SP25s were scanning probes, we were doing 95

percent touch probing because scanning was too slow with a 3-axis CMM,” Watts explained. “Our cylinder and crank bores are probably the best examples of where we believed touch probing was inadequate. To accurately collect enough data points to measure the geometry of a bore 80 to 100 mm in diameter and 150 mm in length, the SP25 probe took so long we limited those inspections to machine set up or special requests from our design department. Now on every crank case we measure, the REVO does a spiral scan of bores and the system outputs the values to software. We also send a graph of the data points to our network that can be used by anyone in QC, engineering or production, and it really helps troubleshoot problems. You can VISUALIZE the problem. What would take 3-4 minutes with an SP25, we’re measuring in 10 seconds with the REVO.” The REVO scanning heads have all but eliminated the need for touch probing. Now 95 percent of inspections utilize scanning, with no “time penalty” as before, allowing Kawasaki to collect so much data that it challenges the speed of computers doing the analysis. The REVO probe can also do “head touch” probing or be used for traditional machine-touch probing when the situation calls for touches. “With scanning inspections, our production and engineering people have a lot more confidence that the data is valid,” Watts added. “With touch probing it is easy to get one speck of dirt that causes an out-of-round condition if you’re only sampling seven or eight points. It can throw the location of that circle off. We have specific documented examples of where there were flatness errors we would not have caught with touch probing, and cylinder bore geometries that would not have been caught with touch probing because of the amount of data sampled with the touch probe. We still caught these problems before they left the plant, but the parts were scrap. The REVO scanning capability allows us to catch form errors much more quickly, without a time penalty on our inspections. It has definitely made us more proactive in catching quality problems early in the game.” Fewer probe configurations, more flexibility With REVO, the Maryville operation now has two probe configurations that measure all of its mass production parts, reserving custom probes in a changing rack for a few special applications. Special configurations for vendor parts have also been eliminated because the infinite positioning angles of REVO allow measuring of a part without special fixturing or consideration of which probe to use. With so few probes, calibration time has Continue on page no.150

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MACHINE TOOLS » Tech Trends

Continued from page no.148 dropped to around 46 minutes. Now QC technicians monitor the calibration instead of calibrating every shift. “We are now able to measure all our mass production parts with just two probe configurations,” said Watts. “We were able to eliminate the large ball stylus configurations because of the large approach angle the REVO creates between the stylus and the work piece. During scanning the REVO maintains the approach angle which allows a large cylindrical feature such as a cylinder bore to be measured with the same stylus used for measuring a 5mm bore, with no chance of shanking the stylus.” Flexibility of the REVO system has also proven to be a time-saver for Kawasaki. “We can measure any part on either machine with a limited amount of fixturing and no special calibrations,” said Watts. “We measure all our parts on three types of fixturing. The REVO probe orients itself to the part after it’s initially aligned. The utilization of special fixtures has almost been eliminated, without concerns of measurement error due to part alignment.” Kawasaki programs all of its inspection routines in-house using Mitutoyo’s Mcosmos 3.1 software. The upgrade to REVO instigated a shift to parametric and modular programming of inspection routines through in-house development of coding. This allows a program to be used for a part family. “We might have 30 different crankshafts, for example, but because everyone has the same features, only in a different size or location, we can use the same inspection program to measure all the parts,” Watts stated. “That’s one of the big advantages we gained.” Infinite angles of the REVO system make it simple to create parametric programs because there is no concern about the stylus interfering with a part feature, due to size or orientation of the feature. The probe automatically aligns normal to the feature being measured, simplifying programming.

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Faster inspection, better data from QC to R&D Watts says the transition from 3-axis to 5-axis programming is not difficult, and a programmer with limited ability can still program REVO inspections as 3-axis. However, when it comes to optimizing speed of inspection, it is critical to use head motion as much as possible. “This allows you to scan parts the quickest, without inducing measurement error,” he added. “REVO opens up a lot of possibilities, with few limitations, so speed gains are obtainable for both the higher and lower skilled programmers.” Inspection results may be relayed to the machining lines manually or they can be accessed locally by line operators over a computer network. “Some of our inspection reports supply offsets directly back to the machining centers coordinate system; this allows the CNC operator to read the offset adjustment right off the report, allowing no misinterpretation of what offsets the operator needs to input,” Watts explained. “We take advantage of some of the ‘best fit’ algorithms and work with our production engineers, especially on parts that require more complex algorithms to get the adjustment right, and to utilize multiple process adjustments simultaneously. We had limited ability to do this before the REVO; the REVO allowed us to utilize parametric programming, which in turn allowed us to expand our capability across the board more easily.” Five-axis CMM scanning has been a game-changer for QC at the Maryville plant in terms of speed, data quality, and inspection capacity, according to Watts. “We’ve enjoyed big gains from having two machines that are completely redundant, so if one machine breaks or is down for calibration, it’s no problem to measure critical parts on the other machine. That’s a big advantage in the QC lab, because we were the ones who, in a pinch, had to get the large part on the small CMM, or the part requiring the odd angle probe on the machine that didn’t have it. We used to get requests from R&D to measure certain geometries, and it was next to impossible to achieve in the time allotted. Now we can provide the data much quicker and, being scanned data, our people have greater confidence in it. This new flexibility, the reduced fixturing, form measurement, the parametric programming – these are all collateral advantages, in addition to the raw inspection speed.” The Maryville facility has run more than 50,000 parts through the two REVO equipped CMMs, and Watts indicated there are plans to expand the use of the REVO system to gear inspection and cam lift if it proves feasible. “We’ve developed our own algorithm and sub-routine in our software for cam lift, and, that’s something that would have been more difficult to do without the REVO system due to the angle the probe requires to measure the lift on the lobes.” For more information Web: www.renishaw.co.in www.engrreview.com



PORT FOLIO

GEM glitters in process cooling and drying

O “We thrive in innovations. We are the largest manufacturer of dryers in the country, making 6,000 dryers in a year, the bulk of which goes to OEMs.” - K.P. Manoharan, Managing Director, GEM Equipments Pvt. Ltd.

ur goal is to deliver world-class compressed air and cooling solutions to the industry at large,” says Mr. K.P. Manoharan, Managing Director, Gem Equipments Pvt. Ltd. The company founded by him and his technocrat colleagues Mr. G. Ravichandran and Mr. C. Raviselvan way back in 1984 is today a Rs.60-crore entity, aiming to hit a century in the next 3-4 years. The company with a strong technology base, thrives on innovation. It has a wide range of futuristic products in its portfolio. It includes dryers(compressed refrigeration, desiccant, compact desiccant, wall mounted refrigeration types), compressed air receivers & filters, moisture separators, automatic drain valves, air & water cooled after coolers, FRP & evaporative cooling towers, Dry cooling towers, Aqua Savers and Industrial Chillers. With an unwavering commitment to quality and excellence, Gem has set up and nurtured its in-house R & D with the best of talents and in-depth knowledge of international codes which facilitate to design products to ISO standards. GEM has ISO9001-2008 accreditation from DNV. It is also a member of CTI. It works in close co-ordination with research institutes and the user industries which helps in developing new products and improving existing ones to meet the exacting requirements of its customers spread across the world.

Manufacturing excellence GEM has a sprawling, well equipped manufacturing facility in a 5-acre verdant land. It has a workforce

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comprising 150 dedicated employees. A good number of them are professionally qualified managers and engineers involved in Engineering, Planning, Procurement, Production, Quality Assurance and other allied functions. They are assisted by a select few consultants & specialists in specific domains. The company is following state-of-the-art Process and the Japanese methodology for chiseling out products of impeccable quality and enduring value. GEM has a technology tie-up with Orion, Japan for manufacturing Desiccant dryers as per their design in India and market them under GEM brand in India and abroad. GEM has a wide experience in design and supply of Air Cooled Heat Exchangers for various process applications and presently boasts of supply, erection and commissioning of Fin Fan Coolers for 2 nos. of 80 MW and 3 Nos. of 150 MW Coal-based Power Plant Auxiliary Cooling System to OPG Power and ARS Metals in Chennai and Gujarat respectively.

Innovative Products GEM is the largest manufacturer of dryers in the country, making 6,000 dryers in a year, a large chunk of which goes to OEMs. GEM’s Compressed Refrigerated Air Dryers are in a class of their own. Its 7X Heat Exchanger is the combination of Pre-cooler, Evaporator and builtin stainless steel demister moisture separator. The dryer is compact in size with ozone-friendly refrigerant and wiring as per IS.694. The dryer is made to have least specific power Continue on page no.154

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PORT FOLIO

GEM is a dominant name in cooling towers. As of now it has 10,000 installations in the country.

Continued from page no.152 and with non-cyclic refrigeration system for longer durability. GEM’s SPD series Heatless Air Dryer is equipped with a pre-filter to protect desiccant from free water contamination, dust, scales etc. and an after-filter to avoid desiccant dust carry over. GEM is a name to reckon with in the cooling tower segment

too. It offers Bottle Cooling Towers, Square Cooling Towers, Cross Flow, Evaporative Coil, Modular Cooling and Dry Cooling Towers for varied applications. Its Evaporative (FRP) Cooling Towers are of vertical induced draft counter flow design with uniform water flow distribution and optimal heat transfer. The towers can be installed independent of wind direction. The tower casing is made of tough FRP and has sufficient structural strength to withstand high velocities and vibration. UV-stabilized resin is used along with gel coat for longer service life. GEM’s Nexgen series cooling towers are highly energy efficient. The company has installed over 10,000 cooling towers in the length and breadth of the country – in power plants, cement plants, cogen plants, textile mills and so on. The fact that Clarke Energy, the distributors for GE Gas Engines, is using GEM dry cooling towers is creditable. The Industrial Chillers manufactured by GEM also need special mention. GEM offers chillers up to 100 TR capacity. These factory assembled package units go with a 2-year warranty which is industry’s first. The Mini series Industrial Chiller uses a coaxial type heat exchanger. The design maximizes exchanger efficiency by using copper tubes in a coiled tube-in-tube arrangement. It promotes turbulence break-up boundary and maximizes the heat transfer rate with minimum pressure drop. A counter flow pattern is used to achieve maximum temperature difference.

Firsts galore GEM has several firsts in the field of dryers and cooling towers. Some of them are: GEM has its modern, well equipped manufacturing facility in Coimbatore. Seen here is its Testing & QC Section.

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● The first cooling tower company Continue on page no.156

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PORT FOLIO

A view of GEM’ s cooling tower warehouse

Continued from page no.154

● ●

to replace aluminium alloy sprinkler with nylon 66 The first cooling tower company to develop injection molding fans First Indian company to develop coil tube-in-tube Evaporator & Pre-cooled based Refrigerated Dryers First Indian dryer company to get ISO 9001 certification way back in 1997 First South Indian company to design and supply dry coolers to diesel engines First Indian company to design and supply dry coolers for compressor cooling, induction furnace, coil cooling applications First Indian company to introduce Combo cooling system to conserve industrial water First Indian company to develop and supply Evaporative Coil Cooling Towers for various process applications First South Indian company to develop Modular Cell FRP Cooling Tower for higher flow application and alternative for RCC towers,

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and ● First South Indian Company to export FRP cooling towers and dryers to Middle East, Bangladesh and Sri Lanka. GEM has a nationwide marketing & service network. It has regional offices in Chennai, Mumbai and Kolkata, and channel partners and service engineers stationed in all strategic locations to stay close to the customer and attend to service calls within the shortest response time.

Wide customer base GEM’s ever-expanding customer list reads like a Who’s Who of the Indian industry. Since its basket has varied products, its customers also represent diverse industry segments. Some of the prominent names are: L & T, Gujarat Cement, Ultra Tech Cement, Grasim Cement, Zuari Cement, Hindustan Newsprint, TNPL, West Coast Paper Mills, ITC Bhadrachalam, Neyveli Lignite, Ennore Thermal Power Station, Karnataka Power Corporation, Vizag Steel Plant, Jindal Steel, Bhilai Steel, Tata Steel, Bhokaro Steel, Powerica, Hindustan Lever,

Saint Gobain, ELGI Equipments, Atlas Copco, Chicago Pneumatics, PSG Group and so on. “Almost 80% of the orders we receive are repeat orders,” reveals Mr. Manoharan. Product quality, excellent service back-up, ability to provide cost-effective & optimum solutions are the attributes of GEM that make these customers come back again and again. The company also does value engineering, saves costs and keeps a check on input costs so that the benefit can be passed on to the customer. Mr. Manoharan adds that his company has not increased his product price for the last 10 years! Mr. Manoharan sums up the major strengths of his company as: Complete range of products, comprehensive solutions, presence in air & water, patronage from OEMs, contemporary technologies and back-up from the Japanese partner.

Future thrusts GEM unfolds several thrust areas. Continuous improvement of its products & processes to gain customer delight is one of them. The company is also striving to get a set of new customers from newer segments of the market every year. It is also talking to select MNCs’ to explore the possibility of contract manufacturing as a part of its growth plan. Enhancing exports is also a major thrust area for GEM which is already exporting its products to Sri Lanka, Bangladesh, UAE, Qatar and Saudi Arabia. – P.K. Balasubbramaniian

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TRENDSETTER

Compressed air solutions: ELGI aims for 100% uptime for customers Elgi Equipments Ltd. is a global player with innovative and technologically superior compressor air systems. The company has earned worldwide distinction for designing sustainable solutions that help companies achieve their productivity goals and keep the cost of ownership low. Elgi offers a complete range of compressed air solutions from oil-lubricated and oil-free rotary screw compressors, oil-lubricated and oil-free reciprocating compressors and centrifugal compressors to dryers, filters and downstream accessories. Mr. P.K. Balasubbramaniian speaks to Dr. Jairam Varadaraj, Managing Director to know more about Elgi’s product innovations and customer focus. Excerpts:

Q. What should be the ideal sobriquet for you considering your standing and eminence in providing compressed air solutions worldwide? ‘First among the best in efficiency, reliability and service’. Q. From a small beginning in 1960 you have grown like a phoenix spreading your wings worldwide. What is the secret of your success? Focus on the fundamentals of quality, technology for efficient and environment friendly products and service responsiveness.

Q. Your current product portfolio has some 400 products. Which are the star products among them? Our products serve a wide range of segments. In fact we are among a very few that offer a complete range. We have stars for every segment that we serve. Q. The oil-free technology you have developed is something unique. How path-breaking is this development? We have taken reliability, efficiency and cost of ownership to a completely new level than the earlier products. Q. What are the strong points of your manufacturing capabilities? Totally engaged and aligned workforce, best–in-class manufacturing processes, vertically integrated manufacturing infrastructure from foundry and pressure vessels all the way to machining and assembly of compressors. Q. Could you describe how your ‘Product Development Process’ works? Our innovation organization has two independent focus areas, technology and product development. Technology area focuses on building the ‘state of the next art’ concepts. Product development focuses on building the

An engineering marvel: Elgi’s oil-free screw air compressor

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TRENDSETTER

Q. What’s your contribution towards energy conservation? This is one of our foundations for technology and product development. In many of the international benchmarks we come out on top in terms of lowest specific power. Q. How do you create an ideal environment for innovation? Define the desired goal which is solely based on customers’ pain and NOT internal limitations. Empower people to seek solutions across all domains to reach this goal, irrespective of the internal competence.

Manufacturing excellence: Elgi’s airend assembly line

Continued from page no.158

‘state of the best art’. All of them are aligned to stated and latent pain points of customers and towards delivering a compelling value proposition. Q. Could you throw more light on your quality obsession and manufacturing excellence? We believe that we have the best build quality in the world. And we say this after doing some preliminary benchmarks against competition. But this is not good enough. Our goal is ‘100% uptime’ for the customer.

Q. What’s your brand promise and how do you ‘walk the talk’? Innovated and not imitated products, products crafted to world-class standards and not just manufactured, best experience of use through reliability and responsiveness and not just service. Q. Would you say that your growth has been organic? Mix of both organic and inorganic . Q. Which are your manufacturing facilities outside India? China, France and Italy. Q. What makes you to stand apart in the global arena? Our total commitment to customers without any ‘asterisk’. Q. What efforts do you make to maintain your leadership position? Continue to stay committed and focused on our journey.

Precision and perfection: Elgi does all precision machining of rotors and housings in-house using the best machining center in the world

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IN FOCUS

“We ensure low ownership cost to our customer “: Mangesh Joshi Kirloskar Pneumatic Co. Ltd, (KPCL) established in 1958, is a flagship company of the Kirloskar Group that pioneered compressed Air and Gas solutions. An IMS certified company, KPCL has grown over the decades by foreseeing “We provide end-to-end customized solutions to meet the needs of customers in both air as well as gas compression.” Mr. Mangesh Joshi, General Manager-Air Compressor & International Marketing Div., Kirloskar Pneumatic Co. Ltd.

the market needs and developing futuristic products to meet tomorrow’s needs. The company has presence in 40 countries across the globe. Mr. P.K. Balasubbramaniian speaks to Mr. Mangesh Joshi, General Manager, ACD and International Marketing Division to discover the dynamics of the industry which is demanding and KPCL’s initiatives to remain proactive and technology driven. Excerpts:

KPCL’s state-of-the-art manufacturing facility in Pune

Q. Kirloskar Pneumatic is a well-known name in Compressor industry. What precisely is your niche? We are known for providing end–to-end customized solutions to meet the special needs of customers in both Air as well as Gas compression. We address requirements by offering most suitable compression technologies like Reciprocating or Rotary. Our end-users appreciate the Low Lifecycle Costs (LCC) entailed by our machines. It means the lowest cost of ownership. Also being one of the oldest compressor manufacturers, we enjoy healthy relations with most of the corporate houses, OEMs and consultants. Q. What’s the average life span of a Compressor? Kirloskar compressors are known for durability and the service life can be considered as 15-20 years. Many of our supplied machines are successfully operating for more than 30 years. The key to success is timely maintenance with genuine Kirloskar spare parts and recommended consumables like ‘K’ smart oil. 162 | JULY 2015 | ENGINEERING REVIEW

Q. What are the end-to-end solutions you offer? Customer is interested in uninterrupted supply of compressed air, at a lowest possible cost. We put in efforts to understand the customer needs and provide them most suited compression solutions. Depending on the type of air or gas, we select the right compression technology – Reciprocating, Centrifugal or Screw type. We also study area classification – Safe or Hazardous and provide suitable accessories / controls. Further we manufacture, integrate and commission the complete system and make it operational. We also offer post-sales value-added services like AMC (Annual Maintenance Contract), Air audits, compressor health check-up, etc. to our clients. We have a wide network of 100+ dealers spread across the length and breadth of the country to serve our customers. Q. How do you ensure contamination-free air delivery? Usually sensitive industries like Pharmaceutical, Food processing, PET bottling etc need contamination-free air. KPCL recommends using oil-free air compression technology with special dryer and filtration so that contamination-free air is delivered. Facility is provided to get the Air samples certified by reputed world class inspection agencies to ensure desired air quality. This makes KPCL a preferred supplier to many organizations dealing with critical applications. Continue on page no.164 www.engrreview.com



IN FOCUS

KPCL offers a comprehensive range of compressors designed to entail low lifecycle costs (LLC) resulting in lowest cost of ownership.

Continued from page no.162 Q. How do you make your compressors energy efficient? We are committed to deliver energy efficient products and it is part of our Mission Statement. Energy efficiency is the fundamental criteria of our product design. We ensure Product efficiency as well as operational efficiency. We study application, air requirement and the usage pattern to recommend the right technology, most suited compressor sizing, controls and accessories. Use of Variable Frequency Drives, Capacity controls, help in synchronizing and optimizing the use of compressors, yet achieving uninterrupted compressed air supply. This slashes the operational costs, brings in flexibility and also helps in managing maintenance cycle without affecting the production. Q. What’s your brand promise and how do you live up to it? “Have no tension. Leave it to us. And thereby ‘Enriching Lives’.” Q. What should be the population of KPCL compressors today? Some 10,000+ KPCL compressors are operating across the globe – Reciprocating and Rotary compressors put together. Every year a substantial quantity is supplied in the market. KPCL is committed to support all compressors in the field. Q. What are your growth plans? Our Division (Air Compressor 164 | JULY 2015 | ENGINEERING REVIEW

Division) has been growing at the rate of 25% annually. We hope to achieve a growth of 250% by 2020. The growth will be majority led by rotary technology as market demand will rise in India as well as overseas. KPCL is committed to ‘Make in India’ and will invest further to fuel the ambitious growth plans. Q. How do you ensure customer delight? We are proactive in understanding customer needs as well as providing cost-effective solutions. Our customers are happy as they get uninterrupted compressed air at lowest possible cost. However, to be on continuous growth path, we wish to do something beyond this to gain customer delight. It has a lot to do with use of technology and reducing the cost of ownership to the customer. All our new products / services aim at giving our customers a TECHNOLOGICAL EDGE over others (e.g. Remote monitoring, Proactive maintenance, Power saving retrofits, etc.). Q. What are the dynamics of the industry and how do you propose to make your foot-print? One positive development is the willingness of public sector companies to go in for modernization. The companies want rugged, proven and environmentally friendly technology. A recent instance is Mazagaon Dock going in for three rotary compressors as a part of their modernization. They wanted substantial energy

saving and continuous uptime. Similarly RCF/BARC opted for Reciprocating Compressors for special applications. Nuclear Power Corporation also availed of our customized solutions for Nuclear Power Plan facility and has patronized KPCL for such a critical application. IOCL LPG filling plants are equipped with KPCL Air & Gas compressors. ONGC puts more faith on KPCL compressors for critical High pressure applications. We also provided compressors to BEML for their vehicles handling nitrogen at 400 bar. Apart from the above critical applications, KPCL is a leading name for standard compressor applications in common industries like Air separation/Ash handling/Tyre / Cement/ Auto /Steel/Sugar/Textile/Paper/ Pharma/PET/Oil&Gas/Fertilizer/ Chemical/Food processing etc. Soon we shall be launching our new range of Rotary products and up-graded reciprocating machines in the market and it will have definite advantages over competition. Q. What is your R & D doing at the moment? Our R & D is currently working on all three technologies to come up with energy efficient designs, new production processes and energy efficient system solutions. Also as a regular practice, we put in a lot of resources in terms of time and energy in decoding and analyzing the field feedback to enrich our product. We are sure that it will take us to our “Target 2020”. www.engrreview.com



AUTOMATION » Tech Trends

Mechanized cleaning enhances productivity, cost efficiency & wellness By U.K. Arun, General Manager-Sales, Roots Multiclean Ltd.

B

asic cleaning is essential for personal health, hygiene and safety – be it at home, at work or any other place. Particularly at work, cleaning ensures the safety of employees’ health. Unclean surroundings infecting employees lead to absenteeism, manpower loss and ultimately affect the performance of the company. In terms of economics, cleaning enhances asset life. We spend heavily on laying expensive flooring like marble, epoxy coated, concrete,

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wooden, granite, etc., and if we are not able to maintain it properly, it is a waste of money. In ideal cleaning, mechanical action and chemical action can deliver 80% of the required efficiency. Mechanization is thus crucial for cleaning. The floors itself, say wooden floors, require special cleaning which cannot be achieved through mop or a broom; it needs special machines. Similarly, granite or marble needs a certain amount of pressure and requires the crystallization process of cleaning. Mechanization also increases sustainability. By using the right equipment of cleaning, we can get cleaner air. If we use a vacuum cleaner with HEPA filtration, the exhaust air is absolutely cleaner air. Similarly, with the use of right maintenance regime with the right equipment, the life of the asset, say floors, is enhanced. Chemical, water consumption and carbon emission too get reduced. One major example of scientific cleaning which enhances the life of the product is carpet cleaning. Carpets in use ‘collect’ dust, food particles, etc. Dust could be hard particles that cut carpet piles and food particles encourage bacterial growth resulting in stains and foul smell. The scientific process of carpet care involves • Daily dry vacuuming to collect loose soil by using an upright or Continue on page no.168 www.engrreview.com


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AUTOMATION » Tech Trends

Continued from page no.166 tank vacuum dirt sediment • Intermediate dry foam shampooing to remove /oily soils by spotting method • Injection extraction to clean the interiors by using the spray injection extractor equipment Besides, mechanized cleaning creates a winning image. It can be summed up in the following points: Keeping value • Optimal impression: Clean and inviting • Goods remain clean

• Lower dust exposure (dust allergies) • Well being • Cleanliness creates satisfaction. • Better motivation for work Simply stated, manual cleaning involves low investment, low complexity, high expenditure of time, long drying time and requirement of maintenance cleaning outside of trading hour. Mechanized cleaning involves low complexity in operation, easy operation, two-step-method for deep cleaning – scrubbing and vacuuming, and high human-resource allocation.

• Sustainability of facilities • Hygiene • Reduces the development of micro-organisms and pathogenic germs 168 | JULY 2015 | ENGINEERING REVIEW

For more information Web: www.rootsmulticlean.in www.engrreview.com



AUTOMATION Âť Tech Trends

Automation in sheet metal cutting and welding The paper examines welding and cutting process trends in the sheet metal and plates used in various industries like automobiles, infrastructure, ship building, aerospace industries, wind tower manufacturing etc. Productivity gains in arc welding are reviewed, and the increasing use of laser cutting and welding, as well as laser-arc hybrid welding, particularly in Europe, is discussed and explained. Some friction technologies are already widely adopted, but they could make more impact with further development. Electron beam welding could also be used with economic benefit in some situations, but as with all non-arc processes, it will only be adopted if significant gains in productivity and cost reduction can be created to justify the more specialist welding equipment required. Many productivity improvements can come from non-welding activities in the fabrication process.

Schematic of Equipment for TANDEM MIG

Fig. 1: TANDEM MIG

170 | JULY 2015 | ENGINEERING REVIEW

1. INTRODUCTION Leadership in manufacturing (welding and Cutting) can come from addressing the factors of QUALITY, COST, PRODUCTIVITY, SAFETY and CONTINUAL UPGRADATION OF TECHNOLOGY. Inflection in Metal Fabrication Technology has taken place in the Manual / Semi-Automatic Welding Power Sources - (Digital control inverters), Welding Automation - (Developments in HNG SAW, HNG MIG, Tandem MIG / SAW, Friction Stir, Electron Beam, Saddle Welding Automation, Robotics, Laser spot welding, Hot wire TIG, Orbital systems, automation with hybrid welding systems like Plasma – MIG, Laser - MIG) and major advances in the cutting processes (Precision Plasma, Laser Cutting, Water-jet cutting etc.). This paper reviews current trends in arc welding and cutting processes used for Sheet metal processing and will discuss some of the newer processes which are beginning to replace arc welding for such steels, or have potential to do so in the next 10 years. 2. ADVANTAGES OF AUTOMATION a. Consistency in weld result - Error Proofing: A welding supervisor can limit the amount of changes an operator can make during a program,

b.

c.

d.

e.

preventing him from accessing the override screen through the use of a key switch or password. Multiple parameters for multiple weld-run: In addition to the ability to adjust parameters between weld passes, operators of microprocessor-based welding machines can also program changes to weld parameters during each pass, which offers distinct advantages for certain applications. Store parameter for sharing on other machines with same applications: A microprocessor-based power source can store programmed welding procedures on data cards. This allows the operator to easily transfer programs developed on one machine to other machines being used either in the same facility doing the same type of work. Quality control: Microprocessor-based machines can immediately alert the operator if weld parameters fall outside pre-selected limits. Parameters can be directly to a quality-control computer program for storage or statistical analysis. This eliminates time-consuming radiography in many applications. Date storage and records: It is now Continue on page no.172 www.engrreview.com



AUTOMATION » Tech Trends

Continued from page no.170 very easy to display a set of welding parameters and operator or supervisor can observe the welding procedure. Moreover, the data can be printed in the form of reports, which can be presented to the customer as quality assurance procedure. f. Quicker Weld-Fault diagnostics lower repair time: The system can be stopped if the measured values cross a certain preset variation limit. It is possible to stop the machine in out-of-tolerance conditions. This enables the operator to perform timely functions and take necessary steps to prevent the deposit of faulty welds. 3. TANDEM MIG AND ROBOTIC WELDING Significant improvements in productivity are nowadays hard to gain in this mature process. In gas-shielded MIG/ MAG processes, the growth of tubular wire over solid wire is still slow despite the deposition and bead shape benefits of the former although tubular wire usage is higher in the USA and Japan compared to other parts of the world. The lower price of solid filler wire, particularly in Europe, is still a dominant factor that continues to favour their use. Self-shielded cored wires are still widely used in the USA but less so in Europe because of the fall-off in fabrication of large offshore installations. Care is always needed in selecting selfshielded wires if weld metal toughness is a critical design factor.

• • • •

Resists undercut Bead profile control Lowers production costs Increases productivity

The greatest potential for productivity improvements comes from using robots. Japan still leads the work in new robot installations per annum, but generally robot take-up for welding is still majorly for the automobile sectors. Robots are being employed in situations where product repetition and/or tonnage throughput are high, combined with relatively standardised designs. Robot profile cutting is increasing in usage and in Japan, some building frames are now being welded on robot lines and agile robots are also used for site welding building column joints at height. The applications most suited to robot use involve butt and fillet welds in the fabrication of beams, welding of stiffeners to beams, welding of end plates and the assembly of panels or decking. A likely trend is to ‘take robots to the work’ and use them for large part and sub-assembly manufacture in cells which house autonomous vehicular robots. These robots, mounted on moving platforms are manoeuvred around the parts to be welded and are capable of all-positional welding using the MAG process with tubular wires, (Fig.2). 4.NARROW GAP SAW In submerged arc welding, multi-wire, iron powder additions and narrow gaps

Advantages of TANDEM MIG: Exceptional welding speeds High weld metal deposition rate Superior weld quality: • Reduced heat input • Resists burn-through on thin materials • Maintains low spatter levels • Produces good penetration on thick materials • Improves bead wetting at weld toes 172 | JULY 2015 | ENGINEERING REVIEW

Fig.2. Schematic diagram showing autonomous robot vehicle navigated by vision system, being used for all positional MIG / MAG welding

are common ways to increase productivity. However, the use of tubular wires is increasing in popularity and can offer better weld quality compared to solid wires in some situations, e.g. when submerged arc welding of primed plate. In building and bridge construction MIG/ MAG welding is more suited to automation and is now beginning to replace submerged arc welding, reducing costs and distortion significantly. 5 . LASER – IN CUTTING AND WELDING Low power CO 2 lasers were originally developed in the late 60s for cutting and welding operations, while Nd: YAG lasers entered the market only in the early 1980s. In the shipbuilding and off-road vehicle sectors, higher power lasers (3-10kW CO 2 and 2-4kW Nd:YAG) have become popular in the last decade because their use brings more precision in dimensional control, and greater accuracy in assembly, as well as the additional advantages of high cutting and welding speeds, and cleaner working. Laser cutting is now an essential route to accurate assembly in steel fabrication. Parts can be cut to a precision of ±0.3mm in 10 metres compared to ±1-2mm for conventional plasma cutting. Sub assemblies can then be arc welded to tolerances of a few millimetres in 15 metres, with the same lasers being used for marking and hole drilling on the cutting table. Even though arc welding is still regularly used for assembly of laser cut parts, cost reductions can be dramatic because of the improved accuracy of assembly and the potential for eliminating distortion correction and other processing operations downstream from welding. Direct costs have been cut by up to 50% using lasers for cutting in many shipyards, and this shows the extent of benefit which could follow from more widespread use of laser cutting in building, bridge and public infrastructure construction. Continue on page no.174 www.engrreview.com



AUTOMATION Âť Tech Trends

Fig.3. A typical laser welded sandwich panel and advantages over conventionally stiffened panels

Continued from page no.172 6. LASER-ARC HYBRID WELDING There is tremendous interest in the use of CO 2 laser-arc or Nd: YAG laser-arc for steel construction at the present time. The concept has been around since 1978 and was actively developed

Fig.4a. Nd:YAG laser - MAG hybrid process being developed for land pipeline girth welding. Picture of the welding head

Fig.4b. macro section showing MAG root and cap beads and central hybrid weld bead

174 | JULY 2015 | ENGINEERING REVIEW

Fig. 5.Schematic diagram of the FSW process: (A) Two discrete metal work-pieces butted together, along with the tool (with a probe). (B) The progress of the tool through the joint, also showing the weld zone and the region affected by the tool shoulder.

in Aachen in the late 90s using high power CO 2 lasers in combination with one or two MAG torches directed into the same weld pool in series with the laser. Already one shipyard in Germany has such a system in production on a panel line, the process replacing submerged arc welding. The advantages of moving from simple arc processes to a hybrid laser-arc system include higher joint completion rates and associated control of distortion. As noted above, laser systems alone are usually not sufficient to cope with variations in joint gap in large structures. However, where plates are thin, it is possible to produce stiffened panels successfully by laser welding. 7. FRICTION TECHNOLOGIES There have been many exciting developments in friction welding and probably more process innovation in the last decade than in the previous 40 years when friction welding first came on the scene. In the context of metal joining and construction, friction stud, radial friction and friction stir welding are good examples of more recent approaches, with friction stud already being used in the production of sandwich structures comprising steel skins and a concrete core and for welding attachments in high volume such as shear connectors and reinforcing bars to end plates. Attachment of anodes under water to offshore installations using steel studs and electrical connections to railway lines are other

applications of friction stud welding. APPLICATIONS Shipbuilding and Offshore, Aerospace, Automotive, Railway Rolling Stock, Fabrication 8. ELECTRON BEAM TECHNOLOGY There have been several key improvements in this process in the last decade which have made EB welding increasingly attractive for large-scale fabrication of steel structures such as buildings and bridges. The two main areas of improvement are in gun development and reduced pressure technology.

Reduced pressure welding system

electron

beam

Continue on page no.176 www.engrreview.com


ENGINEERING REVIEW |

175 | July 2015


AUTOMATION » Tech Trends

Continued from page no.174 Reduced pressure EB welding using chamber pressures of around 1mbar has been another major step forward in simplifying EB welding operations. The beam shape and beam penetration at, say 5mbar, is identical to that at the more conventional pressure for EB welding of 5 x 10 -3 mbar. This reduced pressure option does away with the need for large vacuum chambers and worries about leaks and seals. Simple mechanical pumps and local seals are sufficient to achieve ~1 mbar. These systems are also more tolerant to fluctuations in working vacuum pressure,

gun to work distance and work-piece cleanliness. 9. WIND TOWER MANUFACTURING – SPECIALIZED CUTTING AND WELDING 176 | JULY 2015 | ENGINEERING REVIEW

PROCESS APPLICATIONS Wind Tower fabrication employs extremely precision applications of metal cutting and welding processes like gas cutting triple torch, with Single pass three torch cutting Automatic setup which provides High accuracy, Capacitive height adjustment, Infinite rotation of cutting head, Automatic angle adjustment 20 - 50° (Option for 30 - 60°). In addition, plasma cutting system is used with Automatic Setup, Highest Accuracy, and Bevel angle adjustment: +/- 52°, Initial height setting with tactile sensor, Cutting height adjustment via automatic arc voltage sensing process. Precision High end CNC Plasma cutting process is utilized with high degree of automation needed to guarantee consistent quality. Programming software, Numerical control and Automatic rotating bevel tools are used to dispense with manual tasks. Automated SAW systems with Twin Wire, Tandem, Tandem – Twin and Multi – wire systems are used along with customized welding heads, wire feed systems, joint tracking systems, Column and Booms, TELBO systems, Rotators and Positioners. In addition, Tractors and Fit – up units are all used for this application and also for many other welding applications. 10. CONCLUDING REMARKS Where will engineering construction be in five years time? Productivity improvements can come from many different areas in the total fabrication process, e.g. general design, detailed design, contract drawings, CNC instructions, cutting and profiling, welding, inspection, finishing etc. It needs to be

realised that optimising the welding process and procedure in isolation may have only a small effect on overall productivity. As an example, fabricators in the bridge and building sector continue to make big improvements in reducing the cost per tonne of steel fabricated by focussing on efficiency improvements in non-welding operations. These non-welding areas will continue to receive much attention in the next few years. For example, 3D solid modelling is expected to be at the heart of the improvement process enabling virtual assembly, direct instruction of cutting and welding machines, computer modelling of metal processing and welding operations and optimising of welding sequences. In addition automated inspection and data gathering will increase in usage to give more comprehensive Quality Assurance. Productivity improvements could also come from greater standardisation in steel specifications and in joint details and from modularisation of large structures to reduce the time spent on site fabrication and erection. Use of new welding processes and an increased use of automation and robots will take place slowly and gradually, only being justified where the introduction creates significant gains in productivity or cost reduction. As such, these changes can be expected particularly in situations where skilled labour is short, where welding cells can be kept fully occupied or where customised, made to order components are needed. (Contributed by Ador Welding Ltd.)

For more information Web: www.adorwelding.com www.engrreview.com





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BUSINESS AVENUES

INSIDE

BUSINESS AVENUES Information on latest manufacturing projects in India

INDEX Sr. No.

Category

Pg.No.

1

SOUTH INDIA

194

2

WEST INDIA

198

3

NORTH INDIA

201

4

EAST INDIA

205

www.engrreview.com

ENGINEERING REVIEW | JULY 2015 | 193


BUSINESS AVENUES

SOUTH INDIA

P

lans to build world-class airport at Gannavaram near Vijayawada. The project also includes maintenance, repair and overhaul (MRO) facility and Isolation Bay. For the execution of the new plans, 698 acre land is required in additon to the existing 536 acre of the airport. The project funding is being worked out. Place : Vijaywada Andhra Pradesh Airport / Aviation Authority of India “V Srinivasu, AGM (Civil), Vijayawada Airport, Gannavaram-521102, Krishna District, Andhra Pradesh. M: 09492664499, vsrinivasu@aai.aero

P

une-based auto component manu- facturer plans to set up a modern facility at Sri City to manufacture the latest generation of propeller shafts. Agreement signed with the Andhra Pradesh government. Place : Sri City Andhra Pradesh RSB Group M. Sankaranarayanan, President, Auto Components & Systems, Pune Trade Center, Ubale Nagar, Nagar Road, Wagholi, Pune - 412207, Maharashtra. T: 020-30642100, F: 020-30642101, E-mail: info@rsbglobal.com

T

he company’s subsidiary has formed a joint venture with Japan’s Sumitomo Corporation to set up an industrial park on total 700 acre in north Chennai. The project is likely to complete by FY 2016-17. Place : Chennai Tamil Nadu Mahindra Lifespace Developers Anita Arjundas, MD & CEO “Balaji, Marketing Manager, The Canopy IInd Floor, Unit # II, Mahindra World City SEZ,

194 | JULY 2015 | ENGINEERING REVIEW

Natham Sub P.O Chengalpet - 603002. T: 044-47410000, M: 8939870894,

F

oundation stone laid for the mega Palamur lift irrigation project on the Krishna river to serve the drought- prone Mahaboonagar district of the State. The lift irrigation project aims to construct six reservoirs at Narlapur (6 tmc), Edula (4.5 tmc), Vattem (16 tmc), Karivena (24 tmc), Lokirevu (11 tmc) and KP Laxmidevipalle (10 tmc). Place :Mahaboob nagar Telangana Government of Telangana “T Khagender, Superintending Engineer, NIC, District Collector’s Ofice, Mahabubnagar-509001, T: 08542-241903, M:7680072408, E-mail: sejuralagwl@yahoo.co.in

C

hennai-based company plans to increase its polyol production capacity. The irst phase would see the increase of the capacity from 50,000 tpa to 75,000 tpa by March 2016. In the subsequent phases, around 25,000 tpa will be added every year. Place :Chennai Tamil Nadu Manali Petro- chemicals Ltd. Ashwin C Muthiah, Chairman “R Kothandaraman, CS, Ponneri High Road, Manali, Chennai-600068, Tamil Nadu. T: 044-25941025, 25941557, 25943910, 25941421 F :25941199, companysecretary@ manalipetro.com, mkt@manalipetro. com,

K

erala Government is all set to develop the port at Ponnani through private investment. Chennai-based Malabar Ports would undertake up this project.. The government has acquired www.engrreview.com


BUSINESS AVENUES 29.3 acre of land for the project that would be leased for a period of 33 years to the company. It is likely that the foundation stone would be laid soon. Place : Malappuram District Kerala Malabar Ports Pvt Ltd “New No 84 Old No 50, Dakshin Appartment, First Avenue, Indira Nagar Chennai - 600020, T: 044-42607368”

U

S based automobile major plans investment in the R&D centre at Chennai. So far the agreement with the government is not signed. The work on this centre is likely to start at the end of the year. Place : Chennai Tamil Nadu Ford India Pvt Ltd “P K Umashankar, Vice President, Customer Service Operations, S.P. Koil Post, Chengalpattu - 603204. T: 044-67403333, 66107998, 24551500 E-mail: pumashan@ford.com

P

lans to establish 700-MW solar power generation capacity in Tamil Nadu. The project funding to the tune of 70 per cent would be met through internal accruals and the rest will be through debt. Place : Tamil Nadu Adani Group “Devendra Amin, Sr VP (Corp Comm), Sambhaav House, Judges Bungalow Road, Bodakdev, Ahmedabad - 380015, Gujarat. T: 079-25555157, 25556900, F: 25557155, E-mail: devendra.amin@adani.com”

National Highways Authority of India P Ramesh Reddy, Project Director, Project Implementation Unit Dr. No.331/2RT, 2nd Floor, P. S. Nagar, Masab Tank, Hyderabad-500057. Andhra Pradesh. T: 040-23372666, M: 9052664777, E-mail: hyd@nhai.org

P

lans to build a new dry dock within the existing shipyard premises to accommodate very large ships. The proposed dry dock will be 320 meters in length. Approval is sought from the Environment ministry. Place : Cochin Kerala Cochin Shipyard Limited (CSL) N V Suresh Babu, CGM “A N Neelakandhan, General Manager (Technical), Perumanoor PO,Cochin-682015, Kerala. M: 9895765844, 9895705187 E-mail: neelakandhan@cochinshipyard.com

B

DA has invited bids to build modern shopping malls on public-private partnership (PPP) mode after demolishing its decades-old shopping complexes in Indiranagar, Austin Town and RT Nagar. The mall at Indiranagar will cost Rs 350 crore. The malls would cost Rs 50 crore each for Austin Town and RT Nagar. Place : Bangalore Karnataka Bangalore Development Authority (BDA) H L Venkatesh, Executive Engineer, North Division, Bangalore Development Authority, R.T. Nagar, BDA Complex, Bangalore. T: 080- 23333479, M: 9845630098

P

P

T

P

lans to build 45-MW capacity of solar power generation in the state of Telangana. Place : Mehboob Nagar Telangana First Solar Power India Pvt Ltd “Sridhar Babu Korkonda, Projects Manager, 902, Eros Corporate Tower, Nehru Place, New Delhi-110019. T: 011- 66543730, F: 66543752, E-mail: info@irstsolarind.com he Cabinet has approved the four laning of the Yadgiri-Warangal section of NH-163 in Telangana under National Highways Development Project (NHDP) Phase-IV. The total length of the road will be approximate- ly 99 km. The approval is given on EPC basis. As of now land acquisition is on. Place : Warangal Telangana

www.engrreview.com

lans to invest in its new assembly unit at Medchal with a production capacity of 2 lakh phones per month. Funding is planned through internal accruals. Place : Hyderabad Telangana Celkon Mobiles Rakshith Ravidranath, Project Manager, Y Guru, CMD 3rd foor, 2nd block, MY HOME HUB, Madhapur, Hyderabad- 500081, Tel : 040-40204093 E-mail: rakshith.r@celkonmobiles.com, lans to undertake development of a water channel from the source, transmitter mains, treatment plants, service reservoirs and overhead tanks. Housing and Urban Develop- ment Corporation (HUDCO) has sanctioned loan of Rs. 475 crore for this project. The project aims at creating a system which will meet the drinking water needs of Nellore till 2047. ENGINEERING REVIEW | JULY 2015 | 195


BUSINESS AVENUES Place : Nellore Andhra Pradesh Nellore Municipal Corporation (NMC) Narendra Kumar, PRO, Municipal Corporation, Opp to Collector Banglow, Bagalpur Road, Nellore, Andhra Pradesh. M: 7893411331

T

he board plans to assign providing, laying, jointing, testing & commission- ing of 406mm MS Common Raising main from Kanvihonnapur Water Treatment Plant towards Jogyallpur, Itigatti and Tadasinkoppa Village Ward no 22 of Dharwad city. Place : Hubli Karnataka Karnataka Urban Water Supply And Drainage Board “Kariyappa, Executive Engineer, Hubli (O&M), glass house, Hubli-580030, Karnataka. T: 0836-2265176,M: 9449845554, kariyappa_ aee1959@rediffmail.com

P

lans to set up greenield unit for manufacturing medium density ibreboards in Chittoor district. The capacity would be 3 to 3.6 lakh cubic metres MDF a year. This plant will be operational in 2018-19. Place : Chittoor District Andhra Pradesh Greenply Industries Ltd Rajesh Mittal, MD “Yogesh Arora, Country Head, 1501-1505, Narain Manzil, 23, Barakhamba Road, New Delhi-110001. T: 011-47189000, 42791300, yogesh.epd@greenply. com

T

he Transportation Infrastructure business has won a major EPC order from infrastructure developer for the construction of 109.54 km of four lane dual carriage way of the Solapur, Maharashtra-Bijapur, Karnataka Road. The scope of work also includes constructing 46.23 km of service road, 6 fyovers, 2 railway over bridges (ROB), 3 major bridges, 49 minor bridges and 27 under passes. Place : Karnataka Larsen and Toubro Ltd “D.K Sen, VP, Landmark B 5th Floor, Suren Road, Off. Andheri Kurla Road, Chakala, Andheri (E), Mumbai 400093. Tel : 022-61817500, Fax: 61817580, E-mail: tiic-info@lntecc.com

T

he Buildings and Factories Business segment has secured new order from a global information technology

196 | JULY 2015 | ENGINEERING REVIEW

solutions provider for the turnkey construction of their ofice building in Hyderabad. The scope of work involves engineering design, civil, structural, architectural inishes and mechanical, electrical and plumbing works. Place : Hyderabad Telangana Larsen and Toubro Ltd B.Seth, Regional Manager, Land Mark, A Wing 2nd Floor, Dr.Suren Road, Off Andheri Kurla Road, Chakala, Andheri (E) Mumbai - 400093, Tel : 022-66965271

T

he second phase of Robert Bosch Engineering and Business Solutions (RBEI’s) facility was inaugurated at CHILSEZ, Keeranatham Village, Coimbatore. The 2.50 lakh sq ft facility has a total seating capacity of 1500+. It includes a knowledge centre and car testing bay. Place : Coimbatore Tamil Nadu Robert Bosch Engineering and Business Solutions Ltd “Muthamma Acharya, Head (Corporate Communications, PR and Branding), 123, Industrial Layout, Hosur Main Road, Koramangala 7th Block, Koramangala, Bengaluru-560095, Karnataka. T: 080- 66575757”

P

lans to set up a LNG Terminal inside the port. The talks with three multina- tional companies is in advanced stage. This terminal will be ready in 24-30 months. Place : Tamil Nadu Karaikal Port Pvt Ltd “G R K Reddy, CMD, MARG Group, Chettinad Chambers, 3rd Floor, No. 39, RK Salai, 5th Street, Near AVM Rajeshwari Marriage Hall, Chennai – 600004, T: 044-45622000, F: 044-45622080”

T

he company has completed the irst-phase of a pilot 450 KW rooftop solar panel project at Embassy Manyata Business Park. This project comprises of 1,800 solar panels constructed over three roof tops and is expected to generate 7,10,000 units of power annually. Place : Bengaluru Karnataka Embassy Ofice Parks “1st Floor, 150, Infantry Road, Bangalore-560001, Karnataka. T: 080-41799999, F: 22286912”

T

he company has commissioned a 1 MW DC canal top solar power plant. This project was assigned by Krishna Bhagya Jala Nigam Ltd (KBJNL). www.engrreview.com


BUSINESS AVENUES Place : Karnataka SunEdison Energy India Pvt Ltd “Pashupathy Gopalan, President, New No. 165, Old No. 110, St. Mary’s Road, Alwarpet, Chennai - 600018, Tamil Nadu. T: 044 - 42923800, india@sunedison.com, www. sunedison.com

K

ochi is among the 60 cities selected by the Union Ministry of New and Renewable Energy for the solar city initiative.The master plan prepared by International Council for Local Environmental Initiatives (ICLEI) is ready and will be presented to the corporation council. ANERT (Agency for Non-conventional Energy and Rural Technology), the State nodal agency for the project, has sanctioned Rs. 19.42 lakh out of the estimated cost of Rs. 50 lakh to the corporation. Place : Kochi Kerala Kochi Corporation “ANERT: Ajith Gopi, Programming Oficer, PMG - Law College Road, Vikas Bhavan P.O. Thiruvanan- thapuram - 695033, T: 0471-2338077, M: 09446060728, E-mail: ajith-gopi@anert.in”

T

he company has set up its manufac- turing unit at Maheswaram in Hy- derabad with 50,000 sq ft area. The investment value is of $3 million. This unit will roll out integrated wind and solar hybrid product called SolarMill. Place : Hyderabad Telangana Wind- Stream Energy Technologies India Pvt Ltd “Venkat Kumar Tangirala, President - India & South East Asia, G2-SSH Pride, Plot 273, Road No-78, Jubilee Hills, Lane between FilmNagar to Prashasan Nagar, Hyderabad 500096, T: 040-23548779,M: 09848127376, E-mail: vktangirala@windstream-inc.com”

T

he company has started commercial operation of its 20 MW solar plant in Telangana. The project is contracted under a 20-year power purchase agreement (PPA) to sell power to the Southern Power Distribution Corpora- tion of Telangana at a tariff of Rs 6.49/ kwhr Place : Mehboob Nagar Telangana First Solar Power India Pvt Ltd “Sridhar Babu Korkonda, Projects Manager, 902, Eros Corporate Tower, Nehru Place, New Delhi-110019. T: 011- 66543730, F: 66543752, info@irstsolarind.com

www.engrreview.com

P

remium apparel brand Monte Carlo is part of the Punjab-based Nahar Group. The company has launched its irst Exclusive Brand Outlet at Jubilee Hills in Hyderabad. Place : Hyderabad Telangana Monte Carlo Fashions Ltd “Uma Maheshwari - Store Manager, Retail, B-XXIX-106, G.T. Road, Sherpur, Ludhiana-141003 Punjab. T: 0161-5048700, 081969-22333, M:9849003690”

T

he consortium of NMPT, ONGC, BPCL and Mitsui is setting up LNG terminal with 2-3 MTPA capacity. Place : Kakinada Andhra Pradesh New Mangalore Port Trust (NMPT) “R.Thipayya, PRO, Panambur, Mangalore-575010, D.K. District, Karnataka, T: 0824-2407259, 2407341”

A

PGDC, GDF Suez, Shell and GAIL is setting up a 5 mtpa foating LNG terminal at Kakinada. Place : Kakinada Andhra Pradesh Andhra Pradesh Gas Distribution Corporation (APGDC) S. Narayanan, MD “2nd Floor, #5-9-58/B, Fateh Maidan Road, Basheerbagh, Hyderabad- 500004, Andhra Pradesh, T: 040-67304930, F: 67304951, E-mail: info@apgdc.in

T

he company is setting up LNG terminal with 5 million-tonne at Gangavaram Port. Place : Visakhapatnam Andhra Pradesh Petronet LNG Ltd. AK Balyan MD and CEO / R K Garg, Director (Finance) “Peter Fernandes, Chief Manager (Project), 1st Floor, World Trade Center, Babar Road, Barakhamba Lane, New Delhi - 110001. Tel : 011-23472525, 23413130, Fax : 23414271

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he company is setting up a 5-million tonne per annum LNG import, storage and regasiication terminal at Ennore Port. Place : Ennore Tamil Nadu Indian Oil Corporation Dr Pathak, Director - Reinery “Anjali Bhave, Sr.Manager (Corp Comm), 3079/3, J B Tito Marg, Sadiq Nagar, New Delhi - 110049, T: 011-26260140, 26260000, E-mail: anjalib@indianoil.in ENGINEERING REVIEW | JULY 2015 | 197


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WEST INDIA

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he company is setting up agro chemicals plant at Keshwana with a capacity of 25,000 KL. The commis- sioning is likely to take place by the end of 2016. Place : Keshwana Rajasthan Dhanuka Agritech Ltd “Surbhi Bagri, Manager (Marketing and Communications), 14th Floor, Building 5A, DLF Cyber Terrace, Cyber City, DLF Phase III Gurgaon- 122002, Haryana. Tel : 124-3838500, E-mail : SurbhiBagri@dhanuka.com, headofice@dhanuka.com”

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he company has set up phase-II production facility at its Chakan plant. With this addition, the production capacity is augmented to 20,000 units annually. Place : Pune Maharashtra Mercedes- Benz India Eberhard Kern, MD & CEO “Shekhar Daschowdhury, Sr Manager, E-3, MIDC, Chakan, Phase-III, Chakan Industrial Area, Kuruli & Nighoje, Khed, Pune-410501, Maharashtra, T: 02135-673001, F: 673953, M: 9850836477, E-mail: shekhar.daschowdhury@daimler.com

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he company has formed a JV with Gujarat Alkalies and Chemicals Limited (GACL) for setting up a 2.7 lakh tonne per annum capacity caustic soda plant and a 100 MW captive power plant at Dahej. Place : Dahej Gujarat National Aluminium Company (Nalco) Ansuman Das, CMD “Harishchandra Pradhan, General Manager-CC, Nalco Bhawan, P/1, Nayapalli, Bhubaneswar-751061. Tel : 0674-2300680, 2301988 to 23019, Fax : 2300521, 2300580,

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E-mail: hcpradhan@ nalcoindia.com

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lans to set up an edible oil reinery spread over an area of 35-40 acre in Gujarat. Location not yet identiied. Place : Gujarat, Emami Biotech Ltd. Pramod Kumar Shah, Director “Debjani Bhattacharya, Corp Comm Manager, 687, Anandpur E.M. Bypass Kolkata, West Bengal-700107, T: 033-66136264, M: 09836188996, E-mail: corporate.communication@emamigroup.com, debjani.bhattacharya@emamibiotech.com,

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he Gujarat Government in collabora- tion with China Association of Small and Medium Enterprizes Industry (CASMEI) plans to set up Textile Industrial park in Gujarat. Place : Gujarat Government of Gujarat Kalpesh Sheth, Asst.GM, Block No 18, 2nd Floor Udyog Bhavan, Gandhinagar, Gujarat, T: 079- 23250388

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he state board has identiied stretches for developing greenield ports include Bhavnagar to Ghoga, Jamnagar and Bharuch area. The sites identiied for developing shipyards include Jakhau-Mandvi, Dwarka-Porbandar, Porbandar-Mang- rol, Mangrol-Veraval and Mahuva. The process of appointing the consultants is on. Place : Gujarat Gujarat Maritime Board (GMB) “Kalpesh Vikhlani, GM (Projects), SAGAR BHAVAN’ Sector 10-A, Gandhinagar - 382010. Gujarat, T: 079- 23238346, 47, F: 079-23234703, E-mail: info@gmbports.in” www.engrreview.com


BUSINESS AVENUES

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lans to construct a dome on Akota-Dandia Bazaar fyover, with solar panels on its roof which will generate power and light up street lamps. The length of the fyover is about 2 kms and the dome will be about 280 metres long Place : Vadodara Gujarat Vadodara Municipal Corporation (VMC) “P M Patel, City Engineer, H. S. Patel (IAS), Municipal Commissioner, Gadapura, Diwalipura, Vadodara-390007, Gujarat. T: 079-- 2433344, E-mail: commissioner@vmc.gov.in he group’s arm Adani Renewable Energy Park has signed an agreement with Government of Rajasthan targeting 10,000 MW of solar power generation capacity by 2022. The solar park would include power generation projects, manufacturing unit for solar module and equipment. Place : Rajasthan Adani Group “Devendra Amin, Sr VP (Corp Comm), Sambhaav House, Judges Bungalow Road, Bodakdev, Ahmedabad - 380015, Gujarat. T: 079-25555157, 25556900, F: 25557155, devendra. E-mail: amin@adani.com

lans to construct two pedestrian underpasses on the widened stretch of the Mumbai-Agra national highway passing through Nashik city. Place : Nashik Maharashtra National Highway Authority of India (NHAI) P.G. Khodaskar, Project Implementation Unit, Nashik “Subodh House”, S. No. 911/2, Plot No. 4, Behind Toyota Showroom, Off. Mumbai Agra Highway, Nashik 422009, Maharashtra. T: 0253-2372800, M: 9561709333, F: 2375049, E-mail: nashik@nhai.org

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lans to expand the Chinchbhavan Railway over Bridge (ROB) on Wardha Road (NH 7). Tenders will be foated soon. The completion is targeted in two years. Place : Nagpur Maharashtra National Highway Authority of India (NHAI) Ram Mishra, Project Director, PIU NHAI, Bungalow No.2, Shubankar Apartments Plot No.159, Ambazari Hill Top Area, Ram Nagar, Nagpur-440010. T: 0712-2249316, F: 2249589, M: 9545556488, E-mail: nag@nhai.org” www.engrreview.com

lans to construct underpass at Wardha Road in Kapri. Place : Nagpur Maharashtra National Highway Authority of India (NHAI) “Ram Mishra, Project Director, PIU NHAI, Bungalow No.2, Shu- bankar Apartments Plot No.159, Ambazari Hill Top Area, Ram Nagar, Nagpur-440010. T: 0712-2249316, F: 2249589,M: 9545556488, nag@nhai.org”

lans to construct 6.5 km bridge from Ghatkopar to Koparkhairane road. The feasibility study for the project is in progress. Place : Mumbai Maharashtra MMRDA P D Mamdapure, Engineer-in-Chief “Y E Sakhalkar, Executive Engineer, 5th foor, MMRDA Ofice Building, E block BKC, Bandra East, Mumbai-400051, Maharashtra. T: 022-26590001, M: 9969022244, ce.mmrda@gmail. com, he railway ministry and UNESCO have entered into an agreement to upgrade Bandra railway station into a tourist destination. The station is already declared as a heritage structure. Place : Mumbai Maharashtra Ministry of Railways “Anil Kumar Saxena, Addl. DG (PR), Rail Bhavan, Raisina Road, New Delhi-110001, T: 011-23381332, F: 23385215, E-mail: dpr@rb.railnet.gov.in

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he company has submitted an alignment and land plan to the Revenue Department for acquiring land on the stretch between Jawahar- lal Nehru Stadium to Kakkanad as a part of the extension of Kochi Metro corridor. As per the approved proposal there will be 11 stations-Palarivattom Junction, Palarivattom Bypass, Chembumukku, Vazhakkala, Kunnum- puram, Kakkanad Junction, Kochi SEZ, Chittethukara, Rajagiri, Infopark I and Infopark II - on the 11.2-km stretch. Place : Kochi Kerala Kochi Metro Rail Ltd “Reshmi C R, Sr DGM (Communication Manager), 8th Floor, Revenue Tower, Park Avenue Kochi. 682011 Kerala. T: 0484-2380980, 2350355, 2350455, 2350955, F: 2380686, ENGINEERING REVIEW | JULY 2015 | 199


BUSINESS AVENUES reshmi.cr@kmrl.co.in

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SRTC has requested the State government to allot land for free for creating necessary infrastructure for operating the buses sanctioned for Shivamogga under the Jawaharlal Nehru National Urban Renewal Mission (JNNURM). Place : Shivamogga Karnataka Karnataka State Road Transport Corporation (KSRTC) “1. Divakar KD, Assistant Executive Engineer, KSRTC, Civil Engineering Department, Divisional ofice, bus stand, davanegere, Kartnataka. M: 7760990457, 2) Chief Civil Engineer Transport House, Central ofice, K.H Road, Shanthinagar, Bengaluru-560027, M: 7760990200”

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erman automobile firm plans to increase its production to 200,000 units by 2018 and add more new models from the Chakan plant. The company also plans to increase the production capacity at the Aurangabad unit in the next two years. Place : Maharashtra Volkswagen India Pvt Ltd Ingrid Dantas, PS to Director, 3, North Avenue, Level 4, Maker Maxity, BKC, Bandra (E), Mumbai-400051, Maharashtra, T: 022-33137000, F: 33137201, ingrid@volkswagen.co.in (Mahesh Kodumudi, MD & President)

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elmet manufacturer plans to set up a new manufacturing facility at Tapukara in Rajasthan. The unit will have production capacity of 10,000 units a day and which could be later expanded to over 50,000 pieces a day. This unit will be ready in the next two years. Place : Rajasthan Steelbird Vishal Vich, Group Commercial Manager, B2B-17 Janak Puri Metro Piller - 540, New Delhi -110058, T: 011-45123456, F: 011-40687440,M:9911483566, E: vishal.vij@steelbirdhelmet.com

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lans to expand the capacity of its liquefied natural gas (LNG) terminal on the West Coast by 50 per cent to 7.5 MTPA in the fiscal year to March 2017. Place : Gujarat Hazira LNG Pvt Ltd Dhirendra Mishra, General Manager, Terminal Site, Well no 7, Hazira, Surat-394270, Gujarat. 200 | JULY 2015 | ENGINEERING REVIEW

T: 0261-3051158, F: 3051165, E: dhirendra.mishra@shell.com, hlpl-haz-portcontrol@shell.com

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he Buildings and Factories Business segment received an order from private developer for the construction of an ofice complex in Mumbai Place : Mumbai Maharashtra Larsen and Toubro Ltd B.Seth, Regional Manager, Land Mark, A Wing 2nd Floor, Dr.Suren Road, Off Andheri Kurla Road, Chakala, Andheri (E) Mumbai - 400093, Tel: 022-66965271

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he company is in an advance stage of setting up of 100 MW Wind Power Plant at a suitable location. Place : Rajasthan National Aluminium Company (NALCO) N.R. Mohanty, CMD “M P Mishra, GM (BD), Nalco Bhavan, P/1, Nayapalli, Bhubaneswar-751013, Orissa. Tel: 0674- 2301988, 2300789, 2302491,

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odernisation of Air Field Infrastruc- ture (MAFI) project at Pune airbase is in inal stages. The project includes installation of advanced air-trafic management systems along with category-2 airield lighting systems and state-ofthe-art navigational aids that will help fying operations at night and in adverse weather conditions. Tata Power’s Strategic Electronic Division (SED) is implementing this project. Place : Pune Maharashtra Airport Authority of India “Raj Shekhar, Joint GM Engineering Civil, Civil Enclave, Pune Airport, Lohegaon, Pune-411032, Maharashtra. T: 020-26613298, 26683232, F: 26685599, M: 922506354, E-mail : apdpune@aai.aero, Mr. Ajay Kumar, Airport Director

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etting up its research and develop- ment centre for agrochemicals at Pune. The centre will focus on global agriculture research on herbicides, fungicides and insecticides and provide customised solutions to farmers. Place : Pune Maharashtra BASF India Anjani More, Corporate Communication Manager T: 022-67127600, F: 67127628, girish.mahajan@basf.com, E-mail: anjani.more@basf.com www.engrreview.com


BUSINESS AVENUES

NORTH INDIA

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he corporation plans to set up a aviation hub on 2,000 acre in Hisar by 2022. This hub would have maintenance, repair and overhaul (MRO) facilities and an aerospace park. The aerospace park will have units that will manufacture components for aero- space and defence sectors. Place : Hisar Haryana Haryana State Industrial and Infrastructure Development Corporation Ltd (HSIIDC) S S Dhillon, Chairman Vikas Gupta, DGM (Business Development), C-13 &14, Sector-6, Panchkula, Haryana. T: 0172- 2568204, 2590481-83, E-mail: info@hsiidc. org,

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lans to increase the plant capacity by 13 lakh tonne at Nangal in Punjab. The current capacity is around 4.785 lakh tonne. The feasibility study is Nangal Punjab National Fertiliser Ltd “R.K Chopra, GM (Technical & Projects), A-11, Sector-24, Noida- 201301 UP, Tel : 0120-2411132, 2412294, Fax : 0120-2412397, E-mail: rkchopra@nf.co.in”

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REDAI in collaboration with the National Skill Development Corpora- tion will open an institute in Noida to train and provide growth opportunities to construction workers. The institute is expected to start functioning in Noida from September. While the association has already started one such institute in Pune, the NCR branch would be the irst of its kind in northern India. Place : Noida Uttar Pradesh Confederation of Real Estate Developers’ Associations of India (CREDAI) “Meenakshi Arora, Sr. Manager (PR & Communication), CREDAI (western UP), 703, Aansal Bhavan,, Street 16, www.engrreview.com

Kasturba Gandhi Marg, New Delhi, Delhi 110001, Tel : 011-43126262, 43126200, Fax : 011-43126211, E-mail: meenakshi@credai.org”

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he authority has plans to construct penthouses in Dwarka for high income group. The development authority has decided to construct a total of 1,114 high-end dwelling units, out of these 14 will be penthouses with terrace gardens. Place : Dwarka Delhi Delhi Development Authority “D P Singh, Chief Engineer,(Design), DDA, 14th foor Vikas Minar, New Delhi -110002, T:011-24692174, 24620093 M:9810212084, cede-sign@dda.org.in

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he real estate arm of Hero Corporate Service Ltd will invest Rs 1,000 crore on developing a housing project in Mohali on 18.5 acres. Around 1250 Housing units plans to set up under the project. The company won the bid site for Rs 181 crore in the auction held by GMADA (The Greater Mohali Area Development Authority)” Place : Mohali Punjab Hero Realty Pvt Ltd Mr. Yogesh Verma, CEO “Deepak Halder, Corp Comm-Manager, 264, Ground Floor, Okhla Industrial AreaPhase-III, New Delhi-110020, T: 011-47467000, F: 011-47467070, M: 9250117850, E-mail: swaroop@accordpr.com,

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andset vendor plans to ramp up its smart-phone manufacturing unit at Noida. As of now the capacity is 1 lakh units a month. The company plans to increase it to 15 lakh per month by the end of current iscal. ENGINEERING REVIEW | JULY 2015 | 201


BUSINESS AVENUES Place : Noida Uttar Pradesh Intex Technologies Pvt Ltd “Deepak Kabu, DGM, Intex, D - 18/2, Okhla Industrial Area, Phase - II, New Delhi 110020. T: 011-41610224, 25, 26, F: 41610221, 41610190, E-mail: info@intextechnologies.com”

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he government has launched integrated Power Development Scheme (IPDS) from Varanasi. IPDS aims at strengthening sub-transmis- sion and distribution in urban areas, including 100 per cent metering. The expected investment in this scheme is Rs 32,600 crore. Place : Varanasi Uttar Pradesh Government of India, Ministry of Power “Pradeep Kumar Pujari, Secretary, Shram Shakti Bhawan,New Delhi- 110001. T: 11 23710271, 23711316, F: 23721487, secy-power@nic.in, http://powermin.nic.in”

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lans to lay foundation stone for a bridge under interstate connectivity project in Kathua district of J&K. J&K Projects Construction Corporation will supervise this project. Kathua Jammu & Kashmir Ministry of Road Transport and Highways “K S Nathyal, Executive Engineer, PWD, R&B Division, Kathua, Ward No-1, 184101, Jammu & Kashmir. T: 01922-234768, M: 9419126376, E-mail: kuldeepnathyal@gmail.com”

BEML “B L Manjunath, CGM (Metro), BEML Soudha, Bengaluru-560027, Karnataka. T: 080-22963240,25242414, F: 22963278, E-mail: ofice@pr.beml.co.in, rd@beml.co.in”

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he company has successfully commissioned all the four units of 4x200 MW Koldam Hydro Electric Project (HEP) in Himachal Pradesh. NTPC’s Koldam project has the capacity to generate approximately 3,054 GWH annually. Place : Koldam Himachal Pradesh Bharat Heavy Electricals Ltd (BHEL) Atal Saraya, Director-Power Rohit Singh, Manager-Corp Comm, BHEL House, Siri Fort, New Delhi - 110049. T: 011-23365669, 23742017-20, F: 26493021, M: 09910997301, bhelrohit@gmail.com

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angalore based mattress manufac- turer is all set to commission new plant in Roorkee. The company intends to produce around 1.4-1.5 million mattresses during the current iscal. Place : Roorkee Uttara- khand Kurlon Ltd T Sudhakar Pai, Chairman and Managing Director, III Floor North Block 47 Dickenson Road, Bangalore-560042, Karnataka. Tel : 080- 23153617

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elhi Development Authority (DDA) has awarded the contract to NBCC for the development of Lake View Complex, based on the Transit Oriented Development (TOD) norms on 25 acre near Trilokpuri in NCR. The project would include residential apartments, old age homes, commercial centres, and educational institu- tions. Place : Delhi National Buildings Construction Corporation Anoop Kumar Mittal, Chairman-cum-Managing Director (NBCC)“S.K. Chaudhary, Director (Projects), NBCC Bhawan, Lodhi Road, New Delhi - 110003, T:011-24367314,17, 24367573 F:24366995, bd.nbcc@nic.in agged an order from Delhi Metro Rail Corporation (DMRC) for the design, manufacture, supply, testing and commissioning of 74 nos broad guage metro cars for their RS-13 project (Rolling Stock). Place : Delhi

202 | JULY 2015 | ENGINEERING REVIEW

ashmir rail link project covering 326-km is likely to complete by 2020. The railway board has decided to go ahead with old alignment of route between Katra and Banihal section. This route alignment was ixed after consultations were held with IIT-Delhi, IISc Bangalore and other international organizations. Place : Jammu & Kashmir Indian Railways “Shailendra Kumar, Secretary To CEO, 302, Rail Bhavan, Raisina Road, New Delhi -110001, T: 011-23381332, F: 23385215, 0191-2484781, M:9596757826,9596757801 E-mail: secyceo@gmail.com” he company has got a Taking-Over Certiicate for substantial completion from National Highways Authority of India (NHAI) regarding Assam-19 Road Project. The project includes widening and strengthening of existing NH-37 from 2-Lane to 4-Lane from Km. 230.500 to Km. 205.000 of www.engrreview.com


BUSINESS AVENUES Dharmatul to Sonapur section of NH-37 in Assam on East-West Corridor under Phase-II Programme of NHDP.” Place : Assam IL&FS Engineering and Construction Company Ltd” Abdul Majeed, Head - Business Development, Door No. 8-2- 120/113/3, 4th Floor, Sanali Info Park, Road No. 2, Banjara Hills, Hyderabad-500033, Telangana. T: 040-40409552, 40409333, F: 40409444, business_development@ilfsengg.com, info@ilfsengg.com

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ORE is implementing electriication of the Delhi-Ahmedabad railway route on Engineering Procurement and Construction (EPC) model. electriica- tion of Ghaziabad Moradabad route is likely to complete by September 2015. The electriication work on Varanasi- Phaphamau-Unchahar is completed. Chheoki-Manikpur-Jabalpur-Itarsi electriication including Satna-Rewa section is being executed. Place : Delhi Central Organization for Railway Electriication Lokesh Narayan, CEE (CORE)“Mushtaq Ahmed, Chief Project Manager, RE, CPM Ofice Jaipur. T: 0141 2226100, 2226110, M: 9001046000, E-mail: cpmktt@core.railnet. gov.in,

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he two lane Chenani-Nashri tunnel is being constructed on Jammu-Srinagar national highway. The length of the tunnel will be 9-km. The completion of this project is targeted by May 2016. Around 72 per cent of the work is completed. Place : Chenani Jammu and Kashmir National Highway Authority of India (NHAI) “R P Singh, Project Director, Amar Villa House No.315; Sector No.1(1st foor) Channi, Himat Jammu-180015, T: 0191-2473363, M: 09419196754, piujammu@gmail.com

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he Civil Aviation ministry has given nod for an airport in Jewar, Noida. The proposal would be sent to the union cabinet for approval. Place : Noida Uttar Pradesh Airport Authority of ndia “Rakesh Kalra, Executive Director, Operational Ofices Complex Rangpuri, New Delhi-110037, Delhi. T: 011-25653566, 25655714, www.engrreview.com

25653243, 25654829, F: 25656451, E-mail: red_nr@aai.aero”

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he company is looking forward to ramp up its cement production capacity from 9.3 MTPA to 15 MTPA in the next four years.The company had signed an MoU with Assam Mineral Development Corporation (AMDC) for setting up a plant. The company is waiting for the state agency to get the limestone mining lease after which a joint venture company would be formed. Place : Assam Birla Corpora tion Ltd B R Nahar, MD “B. Matilal, Head (Corporate Communications), Birla Building (3rd & 4th Floors), 9/1, R.N. Mukherjee Road, Kolkata-700001, West Bengal. Tel : 033-30573700, 30410900, Fax : 2248 2872, E-mail: bmatilal@birlacorp.com,

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utch company Scarlet is an internet service and telephony provider. The company plans to set up an electronic product manufacturing unit in Greater Noida. Scouting for 200 acre of land. Place : Greater Noida Uttar Pradesh Scarlet “Scarlet B.V, Fokkerweg 26, Ground Floor, Willemstad, Curacao. T: + 599 (9) 766 0000, F: + 599 (9) 766 8017, E-mail: info@scarletcuracao.com, corporate@ scarletcuracao.com, www.scarlet.cw”

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lans to set up a 20-room hotel in Shimla in the current inancial year. The company currently operates seven properties with three in Goa, two in Matheran and one each in Jaipur and Manali. Place : Shimla Himachal Pradesh The Byke Hospitality Ltd Anil Patodia, MD “Mihir Sarkar, Vice President (Hospitality), Shree Shakambhari Corporate Park, Plot No. 156-158, Chakravarti Ashok Complex, J. B. Nagar, Andheri (East), Mumbai-400099, Maharashtra. T: 022-67079666, F: 67079696, M: 7506111722, vp@thebyke.com, E-mail: info@thebyke.com, ENGINEERING REVIEW | JULY 2015 | 203


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lans to build up a new industrial township in Ambala district spread over 2181 acre comprising seven sectors. The project proposes to use 580 acre for industrial use, 790 acre for residential use, 310 acre for transport and communication and 120 acre for commercial purposes. Draft development plan is approved recently by State Level Committee. Place : Ambala Haryana Haryana State ndustrial and Infrastructural Development Corporation (HSIIDC) Vineet Garg, MD “Priya Sardana, Addl.GM(F), C-13-14, Sector 6, Panchkula, Panchkula-160012, Chandigarh. T: 0172-2572838, 2590481, M: 9878652726, E-mail: info@hsiidc.org, odular Kitchen manufacturer plans to set up manufacturing unit at Sonipat spread over 23 acre. Place : Sonipat Haryana Roma Industries Ltd “P K Singh, Marketing Head, A-143, Wazirpur Industrial Area, Del hi-110052. T: 011-49959999, F: 49957777, M: 9818174164, E-mail : aosta@aosta.in, www.aosta.in” onstruction of light pre-fabricated steel structure for ‘E~ category station, toilets and drinking water facilities, etc. The completion is targeted in 240 days. Place : Maligaon Assam NorthEast Frontier Railway Divisional Railway Manager, Headquarter Ofice, Maligaon, Guwahati-781011, Assam. Web: www. nfrailway.com

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he Jal Nigam has given a go-ahead for the reconstruction, modernization and upgradation of hydro projects such as 51 MW Dalipur, 4.5 MW Kaliganga and 15 MW Madmahesh war in the state. Detailed project report is being worked out. The work is likely to start in two months Place : Uttara khand Uttara khand Jal Vidyut Nigam Ltd Sandeep Singhal, Director-Projects “Rama Sharma Bahuguna, GM(P&IR), Maharani Bagh, G.M.S. Road, Dehradun- 248006, Uttarakhand. T: 0135-2763808, F: 2763508, rama.bahuguna@ujvnl. com, info@ujvnl.com,

204 | JULY 2015 | ENGINEERING REVIEW

odular Kitchen manufacturer has recently launched their irst lagship store in Faridabad. They have planned to set up 50 stores in the current inancial year out of 11 stores has already launched in North India. Their next store will coming up in gurgaon. Area of the each store is approximate ly 1200 sq feet. Place : Gurgaon Haryana Roma Industries Ltd “P K Singh, Marketing Head, A-143, Wazirpur Industrial Area, Delhi-110052. T: 011-49959999, F: 49957777, M: 9818174164, E-mail: aosta@aosta.in, www.aosta.in” xpression of Interest are invited for renovation/upgradation of existing Hockey ield including providing new synthetic hockey turf to Moulana Md. Tayabullah hockey stadium at Bhetapara, Place : Kheraikuchi, Guwahati. Guwahati Assam Sports Authority of Assam “Ajay Tiwari, Director (General), Sarusajai, Guwahati-781034 Assam. T: 0361-2601787, M: 9678001977,9435108152” he development authority has announced transit-oriented develop ment projects in Dwarka called as Dwarka central hub’’. The project will have three components business/ inancial hub, entertainment hub and eco-recreational hub. The project will be spread over an area of 28 hectare. Place : Dwarka Delhi Delhi Development Authority “Durga Shanker Mishra, IAS, Vice Chairman, DDA, B block, 1 st loor, Vikas Sadan, Near INA Market, New Delhi-110016, Delhi. T: 011-24697900, 24699121, E-mail: vcdda@dda.org.in”

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lans an adventure cycling park in Sector 5 of Dwarka. The project will have dedicated tracks for cycling, a cycle museum, cycling boutique, children’s zone and cycle circuit. The work is likely to start in two months and complete in 1 1/2 years. Place : Dwarka Delhi Delhi Development Authority Durga Shanker Mishra, IAS, Vice Chairman, DDA, B block, 1 st loor, Vikas Sadan, Near INA Market, New Delhi-110016, Delhi. T: 011- 24697900, 24699121, E-mail: vcdda@dda. org.in www.engrreview.com


BUSINESS AVENUES

EAST INDIA

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he state government plans to set up electronics and ICT academy at Bhubaneswar in collaboration with Indian Institute of Technology (IIT), Bhubaneswar, under the ‘Scheme of Financial Assistance for setting up of Electronics and ICT Academies’. The inal nod from the centre is sought in this regard. Place : Bhubaneshwar Odisha Government of Odisha P K Jena, state IT secretary Sushil Kumar Das, Director (Informa- tion technology and PR), Odisha, Bhubaneswar, T: 0674-2394890,

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he Odisha government plans to set up a port based manufacturing zone spread over 7,500 acre at Dhamra. The steps would be taken to prepare the master plan and the detailed project report (DPR) within six months. Approval for this project is likely to be obtained in 2016. Place : Dhamra Odisha Government of Odisha, Department of Industries “Debi Prasad Mishra, Minister (Industries), Odisha Secretariat, Bhubaneswar - 751001, T: 0674-2536020”

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he preparation of master plans for the proposed National Investment & Manufacturing Zone (NIMZ) at Kalinganagar is underway. Place : Kalinga- nagar Odisha Government of Odisha, Department of Industries “Debi Prasad Mishra, Minister (Industries), Odisha Secretariat, Bhubaneswar - 751001, T: 0674-2536020”

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etroleum, Chemicals and Petro- chemicals (PCPIR) hub is planned to come up spread over 68,000 acre of land at Paradip. IOCL is the anchor tenant for this hub. Place : Paradip Odisha Government of Odisha, Department of Industries www.engrreview.com

“Debi Prasad Mishra, Minister (Industries), Odisha Secretariat, Bhubaneswar - 751001, Tel : 0674-2536020”

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he Railways are likely to sign an MOU with Coal India for the procure- ment of wagons for speedy evacuation of coal evacuation from Odisha and Chhattisgarh. Railways has asked Coal India to fund this project Place : Chhattisgarh Coal India Ltd D Prasad, GM (CC & PR), Coal Bhawan Premise No-04 MAR, Plot No-AF-III,Action Area-1A, Newtown, R ajarhat,Kolkata-700156, E-mail: gmccnpr@coalindia.in

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ECR has recently signed the concession agreement with Chhattis- garh East Railway Ltd (CERL) for the development of East Rail Corridor in Naya Raipur. The irst phase work will commence soon from Kharsia to Dharamjaygarh covering a distance of 74 km. Place : Naya Raipur Chhattisgarh South East Central Railway (SECR) A S Babu, Chief Trafic Project Manager “R.K. Agarwal, DGM & CPRO, DGM (G) & PIO, GM Ofice Building Ist. Floor, S.E.C Railway, Bilaspur-495004. T: 07752-413008,M: 9752475004, F: 409165, dgmg@secr.railnet.gov.in, ccm@secr.railnet. gov.in, ccmsecrbsp@yahoo.co.in

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he department is in process of constructing eight railway overbridges and two underbridges. Place : Chhattisgarh Chhattisgarh Public Works Department PWD Minister Rajesh Munat “P D Sai, SE (Bridges), Civil Lines, ENGINEERING REVIEW | JULY 2015 | 205


BUSINESS AVENUES Raipur-492001, Chhattisgarh. T: 0771-2426515, M: 9425253248, E-mail: sebr.raipur@nic.in,

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he Government of West Bengal has asked COAI to set up a cellphone training centre in the state. COAL is an industry body of GSM and CDMA mobile operators. Place : West Bengal Cellular Operators Association of India (COAI) “Rajan S Mathew, Director General, 14, Bhai Veer Singh Marg, New Delhi - 110001, 011-23349275, F: 011-23349276/ 77, E-mail: anair@coai.in”

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he company has recently commis- sioned clinker manufacturing unit of 1.50 MTPA capacity at Baloda Bazar near Raipur in Chhattisgarh.” Place : Raipur Chhattisgarh Shree Cement “R.C Sharma, DGM (Purchase), Bangur Nagar, Post Box No. 33, Beawar-305901, Ajmer, Rajasthan, T: 01462-228101-06, F: 01462-22811, M:9229120020, E-mail: guptasunilk@shreecementltd.com”

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he Government of India has recently invited bids for the Sipat power transmission project. Adani Power, PGCIL, L&T, Essel Group, JSPL, KPTL are some of the bidders in the fray. Place : Bilaspur District Chhattisgarh PFC Consulting Ltd Sanjay Nayak, Assistant Vice President, First Floor, Urjanidhi, 1, Barakhamba Lane, Connaught Place, New Delhi-110001. T: 011-23456144, 23456132, F:23456170

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he Government of India has recently invited bids for the Chhattisgarh (A) power transmission project. The qualiied bidders include PGCIL, L&T, Essel, SGL, Adani Power and KPTL. Place : Chhattisgarh PFC Consulting Ltd Sanjay Nayak, Assistant Vice President, First Floor, Urjanidhi, 1, Barakhamba Lane, Connaught Place, New Delhi-110001. T: 011-23456144, 23456132, F:23456170

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he Government of India has recently invited bids for the Chhattisgarh (B) power transmission project. The

206 | JULY 2015 | ENGINEERING REVIEW

qualiied bidders include PGCIL, L&T, Adani Power, Essel, Isolux, KPTL, SGL and JSPL. Place : Chhattisgarh PFC Consulting Ltd Sanjay Nayak, Assistant Vice President, First Floor, Urjanidhi, 1, Barakhamba Lane, Connaught Place, New Delhi-110001. T: 011-23456144, 23456132, F:23456170

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he Government of India has recently invited bids for the Maheshwaram project. The qualiied bidders include PGCIL, CLP Power and Consortium of Tata and Tata Realty (TRIL), Essel, SGL and KPTL. Place : Chhattisgarh PFC Consulting Ltd “R Raheman, Sr. Vice President, First Floor, Urjanidhi, 1, Barakhamba Lane, Connaught Place, New Delhi-110001. Tel : 011-23456155,23456132, F:23456170”

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lans to undertake construction of the 51-km Bairabi-Sairang broad gauge rail link. The project comprises construction of 204 bridges, 23 tunnels stretching over nine km. The completion is targeted by March 2018. Place : Kolasib district Mizoram North East Frontier Railway “S. Y. Mandal, Deputy Chief Engineer (Construction, Tender), Maligaon, Guwahati-781011, Assam. T: 0361-2671617, 2572090, M: 9957556213, maysuj@gmai.com, dycect@nfr.railnet.gov.in”

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he corporation has recently com- pleted two important bridges over Tizu River. The overall span of Tizu bridge is 111.50 mtr and 32.30 mtr for Chizuti Bridge.The project was implemented under the funding of the Ministry of DoNER, Government of India. Place : Tizu Nagaland Nagaland State Mineral Development Corporation (NSMDC) “R. Angami, Managing Director, Kohima, Nagaland. T: 0370- 2244733, F: 2244749, M: 9436001936, E-mail: mineral@yahoo.com

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lans investment for producing urea, methane, power and substitute natural gas (SNG) in Jharkhand. MOU was www.engrreview.com


BUSINESS AVENUES signed with the State Industries Department in this regard. It is likely that the units will be set up at Sindri in Dhanbad. The detailed project report will be prepared soon and then land will be identiied. Place : Sindri Jharkhand Adani Group Rajesh Jha, CEO “Devendra Amin, Sr VP (Corp Comm), Sambhaav House, Judges Bungalow Road, Bodakdev, Ahmedabad-380015, Gujarat. T: 079-25555157, 25556900, F: 25557155, devendra.amin@adani.com,

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lans to construct infrastructure facilities inside Air Force Complex at Bagdogra, West Bengal. The scope of work envisaged consists of construction of single storied RCC framed buildings for maintenance purposes having pile foundation, traverse wall with backill around the buildings, internal and external electrical works. Pre-qualiication was recently invited in this regard.” Place : Bagdogra West Bengal Bharat Electronics Ltd S K Sharma, CMD “Thiyagu A, DGM (Contracts & MM), Engineering Services (Contracts), Jalahalli Post, Bangalore-560013, T: 080-22195622, 5530, F: 28380049, E-mail: escontracts@bel.co.in,

Place : Puri Odisha The Byke Hospitality Ltd Anil Patodia, MD “Mihir Sarkar, Vice President (Hospitality), Shree Shakambhari Corporate Park, Plot No. 156-158, Chakravarti Ashok Complex, J. B. Nagar, Andheri (East), Mumbai-400099, Maharashtra. T: 022-67079666, F: 67079696, M: 7506111722, vp@thebyke.com, info@thebyke.com,

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lans to set up steel downstream park which would host units for steel rolling and other mills for downstream steel products, forging units, beam welding plants, ferroalloy units, pipe manufactur ing units, galvanizing and colour coating units, foundries as well as food process ing and coal storage units. The park will come up at Parang in Angul district. Place : Angul Odi sha Jindal Steel & Power Ltd (JSPL) Manish Kharbanda, Executive Director “Bhavna Sethi, G.M (Corporate Communications), 6th Floor, MTNL Building, 8, Bhikaiji Cama Place, New Delhi-110066, Delhi. T: 011-26739100, 41462000, F: 26174720, bhavna.sethi@ jindalsteel.com, reshma.E-mail: nandy@ jindalsteel.com,

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lans to construct infrastructure facilities inside Air Force Complex at Hasimara, West Bengal. The scope of work envisaged consists of construction of single storied RCC framed buildings for maintenance purposes having pile foundation, traverse wall with backill around the buildings, internal and external electrical works. Pre qualiication was recently invited in this regard.” Place : Hasimara West Bengal Bharat Electronics Ltd “Thiyagu A, DGM (Contracts & MM), Engineering Services (Contracts), Jalahalli Post, Bangalore-560013, T: 080-22195622, 5530, F: 28380049, escontracts@bel.co.in, (S K Sharma, CMD)” lans to set up a 54-rooms hotel in Puri during the current inancial year. Apart from this the company plans to add room inventory at tourist destina tions such as Lonavala, Mahablesh war, Jodhpur, Udaipur, Darjeeling, Gangtok, Chandigarh and other tourist destinations by the 2016-17 iscal. www.engrreview.com

he company aims to achieve 6 MTPA steelmaking capacity at its Angul unit. The company has sought allotment of 1,000 acre of additional land. Industrial Promotion & Investment Corporation of Odisha Ltd (Ipicol) has done land assessment. Place : Angul Odi sha Jindal Steel & Power Ltd (JSPL) Manish Kharbanda, Executive Director “Bhavna Sethi, G.M (Corporate Communications), 6th Floor, MTNL Building, 8, Bhikaiji Cama Place, New Delhi-110066, Delhi. T: 011-26739100, 41462000,F: 26174720, E-mail: bhavna.sethi@ jindalsteel.com, reshma.nandy@ jindalsteel.com,

agged a contract from the Chhattisgarh government to handle e-procurement of all its government departments for the next ive years, beginning July 1, 2015. It sets a template for more such e-procurement contracts to be farmed out in future by other state governments. Place : Raipur Chhattis garh ENGINEERING REVIEW | JULY 2015 | 207


BUSINESS AVENUES Mjunction Services Ltd Viresh Oberoi, MD & CEO “Ashis Ray, Chief Technology Oficer, 9th Floor, Godrej Water Side Building, Block- DP, Sectror-5, salt lake, Kolkata-700091, West Bengal. T: 033-66106100, F: 66106187, E-mail: ashis.ray@mjunction.in,

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he contract is awarded to L T Elevator Pvt Ltd for the supply and installation of one 5 passenger capacity lift after dismantlement of the existing one in CNCI research building. Place : Kolkata West Bengal Chittaran jan National Cancer Institute Dr. Jaydip Biswas “Ashim Dutta, Sr Administrative Oficer, 37, S.P. Mukherjee Road, Kolkata - 700026. T: 033-24759313, 24765101, F: 24757606, info@cnci. org.in, cncinst@vsnl.com, www.cnci. org.in

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he Odisha Government aims to set up mega food parks in the state. The state level co-ordination committee has decided to set up 20 new agro/food processing parks in the state. OSIC will have to identify the land for 15 food park projects. OSIC has assigned this task to World Bank Group arm - International Finance Corporation (IFC). Place : Odisha Odisha Small Industries Corporation (OSIC) Saswat Patnaik, Expert (PMU), IDCO Tower, Janpath, Bhubaneswar - 22, T: 0674-2540820/2543506/, Extn-414, M: 9938339399, F: 2542956, E: saswat.patnaik@idco.in, pmu@idco.in

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he Power Transmission & Distribution business segment of the company has bagged an order from Odisha Power Transmission Corporation Ltd to installation of 33/11 kV air insulated substation and associated lines with complete facilities for the Phase II of ODSSP. Place : Odisha L&T Construction A M Naik, CMD “Debojyoti Chatterjee, Head (Media Relations), L&T House, 2nd Floor, N M. Marg, Ballard Estate, Mumbai-400001. T: 022-66965232, 67525656, 66965271 E-mail: debojyoti. chatterjee@larsentoubro.com,

208 | JULY 2015 | ENGINEERING REVIEW

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he company has received an order from Vikram Udyogpuri Ltd to set up its irst Smart Infrastructure Develop ment Project. This is a part of Delhi Mumbai Industrial Corridor (DMIC) project being developed by Govt. of India, SPML Infra will be developing smart infrastructure for providing 24x7 water supply with water treatment plant and pumping station, water supply conveyance from Shipra river to the site, complete sewerage network with sewage treatment and efluent treatment plants, solid waste management system, domestic gas distribution system, storm water drainage system, street lighting, CCTV and SCADA system, etc. Place : Ujjain Madhya Pradesh SPML Infra Ltd Rishabh Sethi, Chief Operating Oficer “Tariq Siddiqui, General Manager, SPML House, Plot No. 65, Sector-32, Gurgaon-122001, Haryana. T: 0124-3838313, Extn: 313, F: 0124-3983201, M: 9711308320, tariqsiddiqui@spml.co.in, corpcomm@spml.co.in, Web: www.spml.co.in,

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lans to develop Transport Nagar. For this bids were invited earlier to prepare DPR and provide project management consultancy services. Bids will be finalised soon. Place : Jharkhand Jharkhand Urban Infrastructure Development Corporation Ltd V K Sinha, Chief Engineer, 2nd floor, Vasundhara Mega Mart, Argora, Ranchi-834002. Jharkhand. T: 0651-2400962, M: 9470122768

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hop CJ is an equal JV between South Korean based CJO Shopping Company and US-based Providence Equity Partners group. Shop CJ has a warehouse each in Delhi, Mumbai and Bengaluru that together are spread over 2.5 lakh sq feet. The company is in expansion mode. The next ware house is planned in Kolkata. Place : Kolkata West Bengal Shop CJ Snehal Jadhav, Assistant Manager (Marketing), 6th Floor, Star CJ Plaza, Doctor DB Marg, Near Apsara Cinema, Girgaon, Mumbai-400007, Maharashtra. T: 022-43217000, E-mail: snehal.jadhav@shopcj.com, www.engrreview.com


PRODUCTS

PRODUCT SHOWCASE

PRODUCT SHOWCASE iQ Series SLTT – for highest chip removal

• Quicker, more aggressive and longer tool life when compared with our current ZKS quality ALU - SIC – coated abrasive • Specially suited for weld

Feel the efficiency compared to grinding wheels or conventional lamellar flap discs. A patented new design and configuration of flaps (more grains in action) Ideal for • Removing weld seams • Deburring • Fettling • Fine finishing • Rust removal Characteristics • Exceptional stock removal capability • Enourmous tool life • Strong steel backing plate • Quite less vibration The four qualities in the iQ Series – for all materials and for every application! INOX - Z-Power coated abrasive • Recently developed for the machining of www.engrreview.com

stainless steel • No glazing or heat generation • Equally efficient for both edge and surface applications • Iron-sulphur-chlorine free Heavy Duty- Ceramic coated abrasive • Recently developed for the most demanding and severe applications • Particularly robust for edge grinding, on heat treated steels, surface scale or coated surfaces • Iron-sulphur-chlorine free Steel - ZK coated abrasive • Optimized for universal application on a wide variety of steels and aluminium • Tough grain with a high degree of resistance to pressure

preparation and finishing of aluminium • Also ideal for fibre reinforced materials such as CRP and GRP • Machining of glass and ceramic

For more information Supra Industries SP-106,MIDC Bhosari,’S’ Block, Near Century Enka Ltd., Off Telco Road, Pune - 411 026 (India) Cell: +91 09373309756 Tel:- + 91 20 30685648, Fax:- +91 20 30685638 Email: sanjay.shirodkar@supraindustries.com Website: www.supraindustries.com National Distributors for: Lukas-ERZETT, Germany

Hydraulic Core Or Shell Making Press

Hydropack india Pvt Ltd an ISO 9001-2000 company offers Hydraulic Core or Shell making Press. This is a new generation horizontal parting line type machine with unique features of Movable overhead sand shooting assembly for easy & fast removal, fitment of heavy dies using over head crane, Ejector mechanism to eject the core/ shell out of die, retractable tie rod for easy removal of components & PLC controlled

power pack with option of SCADA makes machine fully automatic. Technical specifications: Machine capacity-Max core box size- 1500 mmX600 mm, Max core box thickness- 400 mm, Max blow area- 1400 mmX500 mm, Hydraulic Power pack- 10 Hp capacity, Pneumatic pressure required- 6 Kg/ cm.sq, Max weight of product:- 50Kg. Hydropack manufactures fully automatic & customized machines as per requirement of the customer to ensures accuracy of product & reduces the production time of core making process reducing cost of production.

ENGINEERING REVIEW | JULY 2015 | 209


PRODUCT SHOWCASE

For more information Hydropack India Pvt Ltd, Plot No-19, Sy No-323, Majgaon Industrial Area, GIT Collage Road, Udyambag, Belgaum- 590008. Tel:- 0831-2442559, 09449595046 Email: - vpk@hydropackindia.com

Contact Resistance Meter PCRM200S The Motwane make New Contact Resistance Meter (Model: PCRM-200S) is a digital micro-ohmmeter, specially designed to measure extremely low resistances in micro ohm. The Instrument is based on Kelvin 4- wire connection method for measurement of low resistance. Selectable test current of 100A DC & 200A DC. Test information like current injected with measured resistance & voltage drop is displayed with real time data on large LCD with backlit. This User friendly Instrument and its accessories are housed in easy

industrial cabinet, lightweight (only 10 kg), for easy portability.

For more information E-mail: sales@motwane.com Web: www.motwane.com

CNC Profile cutting systems

transportation case. Advanced Windows based software is provided for data downloading, analysis and report generation. Internal memory of 99 records is provided for onsite data storage. Thermal printer is the additional feature provided to print the test results.

Transformer Turns Ratio Meter XTRM3: The Motwane make New Transformer turns ratio meter XTRM-3 is a new generation, fully automatic transformer turns ratio testers. It measures the transformation ratio of single phase and three phase transformers using modern electronic techniques. It is micro controller operated user friendly and reliable tester. Operator has facility to enter test parameters and XTRM-3 takes over, applies the test voltage, balances

Turn Ratio Meter via USB communication port. The XTRM-3 is a single unit design, encased in a hard

the bridge, takes the readings, and displays the results on the LCD screen. The results can be printed on built-in printer after the test is over. The windows based software is provided for easy operations of the

210 | JULY 2015 | ENGINEERING REVIEW

Warpp Engineers Pvt Ltd, leading solution provider for welding and cutting industry has wide range of cutting solution to suit different industry needs. We understand that cutting is the first step to move towards automatic welding and to help industry take their first step towards the automation.WARPP has come out with Portable, Shape Cut Easy & Shape Cut fine series CNC cutting systems which can be configured for either flame, plasma or for both. These cutting systems can be built with different

controller and different plasma power source as per customer requirement. Our 20 years of experience in welding & cutting industry backed by good pre & post sales service will ensure that your first step towards automization will go a long way in increasing your product quality , consistency and productivity.

For more information WARPP ENGINEERS PVT LTD B-1005, Western edge-II, Near Metro Cash & Carry, Western Express Highway, Borvali (E), Mumbai-400066 Tel : 8080808737, 28542272/73/74, E-mail: sales@warpp.co.in, salessupport@warpp.co.in, Website- www.warpp.co.in

www.engrreview.com


PRODUCT SHOWCASE

Z 23/42 ZIP have developed Stainless Steel Industrial Fasteners C/F, H/F & Turned Process from materials S.S. 202, 303, 304, 316 & 410. Eye Bolt, Bolt Nut Washers, Hex Nut, Dome, Nylock, Wing, Sq Nuts, Plain & Machine Washers, Spring, Star, Disk Fan, Circlip, Hex Socket type Allen Sc, Hex Socket & Slotted type Grub Sc, BSP, BSPT/NPT, Tapper plug, Hex hd Coller plug, Allen plug, BSP Nuts, Philips Star Punch and Slotted type machine screws, Self Tapping Screws, Rivet, Stud, Full Thread Stud, Sq hd Bolt, T-Bolt, Coach Bolt, Tapper Pin, Solid Dowel Pin, Grooved Pin, Spring

Dowel Pin, etc. Fasteners as per sample or drawing. STANDARD REFERENCE:It can be supply as per IS, BS, JIS, DIN, ISO, ASTM Standard & as per drawing or sample. THREADS:MM Size Coarse & Fine Pitch, BSW, BSF, UNC, UNF, BSP, BA No. size 4 to 12 no. & STS Sc 2 no. to 14 no. APPLICATIONS:Chemical, Sugar Plant, Pharmaceuticals, Fertilizer, Paper Machinery, Machine Tools, Engineering Industries, etc. & other service Industries.

For more information ZENITH INDUSTRIAL PRODUCTS E-122, Ansa Industrial Estate, Sakivihar Road, Sakinaka, Andheri East, Mumbai - 400 072. Tel.: 022-2847 0806 / 6692 3987, Fax.: 022-2847 0705, E-mail : zenith@zip-india.com,abc@precibolts.com Web :- www.zip-india.com

www.engrreview.com

Cutting Tools India tools & Instruments co. are manufacturers of all kinds of cutting Tools like Solid Carbide, Carbide Brazed Tools and HSS Tools, tin coated , ASP 30 materials & Other. We shall be very pleased to manufacture Tools according To your requirement and accuracy. Sine our establishment, we have gradually made progress and we are Today successfully marketing our products all over India and have won good reputation within most of The leading industries through our

efficient service. India tools & Instruments co being one of the few finest tool manufacturers and have been serving Indian Industries since last long time. The Tools are made out of selected quality of Ultra Fine Solid Carbide grade under the controlled conditions to achieve the quality that would give efficient cutting and longer life for which we used ultra modern 5 Axis CNC Tool & Cutter grinder for high quality and productivity.

For more information Toolpost (india) Bombay . E-mail: ojus _itico@hotmail.com Web: www.indiatool.net Tel: 022-23428862/09819345050

ENGINEERING REVIEW | JULY 2015 | 211


PRODUCT SHOWCASE

Reparing / Calibration of precision measuring instruments India tools & Instruments co.. become your main source supplier for comprehensive coverage of all your metrology and test equipment repair and maintenance needs. Trained to service a wide variety of tools and equipment manufactured by industry leading companies, India tools & Instruments co service will evaluate, quote, clean and repair your measuring equipment and have it functioning accurately and precisely. We have the facility to lap precision hand tools to exceptional levels of flatness and parallelism to meet the industry’s highest level of performance and

reliability. We can Repair all types Precision Measuring Instruments i.e. Calipers, Micrometer, Dial gauge , Bore gauge , Height gauge , Hardness Tester, Vibration meters, DB meter, Torque wrenches & Many Many Other Items of IMPORTED / INDIAN make & Also Provide u all New Instruments.

For more information India Tools & Instruments co. MUMBAI – INDIA E-mail: ojus_itico@hotmail.com Tel: 09819345050/022-23428862 Web: www.indiatool.net

SB 5500 automatic grinding wheel balancer control The SB-5500 control from SBS takes balancing grinding machines to a new level

of accuracy (0.02 microns), speed (300 to 30,000 RPM) and convenience for

212 | JULY 2015 | ENGINEERING REVIEW

various applications: contact or non contact, spindle or flange type, hydrokompenser or mechanical weights. With its all-digital electronic design, compact size and larger high resolution detachable colour display, the SB-5500 provides unsurpassed accuracy (up to 0.02micron), speed (30030,000rpm) and flexibility (four-channel capability). The SB-5500 is easy to install and easy to use, can upgrade the old SB-2500,SB-4500 & SCHMITT HOFMANN HK 5000 controls .It can also be used for GAP & CRASH control by insertion of additional AE card . The system is elegantly simple: a computer control, sensor,

spindle mounting adapter, and balance head. It is designed as an inexpensive, permanent installation on grinding machines. Fully automatic operation means one no longer needs to pre-balance grinding wheels, and eliminates the need for awkward equipment, which only does part of the job. Systems are available to fit machines with wheel diameters from (6” to 48”/150 mm to 1200 mm). Following CNC interfacing options: Ethernet TCP/IP, USB 2.0, Profibus DP, CNC/PLC hardwire Interface (opto-isolated outputs) It is available as a retrofit package or as an option from most machine builders

For more information SBS Precision Systems (India) Pvt Ltd 24, Ram Swarup Khettry Road First Floor, New Alipore, Kolkata 700 053 Tel: 033-32920078. Mobile: 09331140202. Fax: 91-33-24003097 E-mail: enquiries@sbsindia.in

Elmeasure iPFC - Intelligent power factor controller Elmeasure has introduced yet another innovative product called iPFC. It helps in controlling the power factor thereby avoiding the penalty imposed by the electricity supply company. It also saves cost, increases internal electrical system capacity and improves voltage drop at the point of use. This leads to an efficient electrical system. Unlike in conventional controllers, Elmeasure’s power factor controller senses three

phase voltage and current. This ensures the perfect controlling of power factor in unbalanced load conditions. It’s rightly called intelligent as it increases www.engrreview.com


PRODUCT SHOWCASE

the life of the correction capacitor, by controlling based on the capacitor bank switching history. It is not just a PF controller but also a true multifunction meter. It has V, A, Hz, W, VAR, and Wh

parameters in addition to PF. Hence this product is truly power packed. It also has RS485 communication option. This product can be used in all incomers as a PF controller and also as a multifunction meter.

For more information E-mail marketing@elmeasure.com Web: www.elmeasure.com

Dock Leveler Gandhi Automations Pvt Ltd - India’s No.1 Entrance Automation and Loading Bay Equipment Company. This widely recognized position has been achieved over years of hard work, innovation, commitment to quality and reliable customer service. The company is also proud to be certified to ISO 9001 : 2008. Since its inception in 1996 we have been manufacturing, importing, distributing and installing products that are problem free and easy to operate. The company offers complete logistics solutions by providing Dock Levelers, Dock Shelters, Sectional Overhead Doors and Dock Houses. Electro-hydraulic, mechanical and air-powered Dock Levelers offered by Gandhi Automations are not only “a bridge for connecting a vehicle”, but also facilitate fast, smooth and safe transition by compensating the difference in heights between the loading bay and the vehicle. This contributes to minimizing energy used and savings on www.engrreview.com

heating and chilling costs resulting in maintaining the quality of the transported goods. Dock Levelers offered by Gandhi Automations are designed as per EN 1398 standard for the most demanding loading and unloading operations. Efficient loading & unloading the goods: The importance of efficient loading the goods has always been evident, and it has increased over the years, essentially for two reasons: the lesser availability and the higher cost of manpower. Consequently lesser qualified manpower is being utilised which leads to damage in the goods. The cost of loading and unloading the goods can be calculated precisely and is exactly definable, which allows for a scientific approach to find out the investment that goes

into the process. Gandhi Automations has always designed solutions based on such scientific approach and feedback from clients. The Dock Levelers offered by the company ensure loading and unloading with lesser effort and minimal cost. It is possible to load and unload your products in a safe way and in the process obtain remarkable energy savings. The loading bay remains with the Dock Leveler in rest position and the Sectional Overhead Door closed, until the vehicle is positioned. The driver drives back centring to the Dock Shelter and stops the vehicle the moment it gets in contact with the bumpers. The Sectional Overhead Door is then opened only when the vehicle is positioned, brakes applied and engines shut off .This eliminates the exit of hot air, intake of cold air (or the opposite in hot and inside conditioned places) and intake of exhausting gases in the warehouse. After the Sectional Overhead Door opens, the lip of the Dock Leveler connects to the truck bed for loading / unloading to take place.

At the end of the loading/ unloading the Dock Leveler is put in rest position and the Sectional Overhead Door is closed, without moving the vehicle. The vehicle then departs at the end of the process. Following are the two types of Dock Levelers a) Radius Lip Dock Levelers Radius Lip Dock Levelers allow the dock to connect with the truck bed, thus making it possible to drive directly on and off with forklift trucks etc. The self-cleaning lip hinging system does not retain rubbish with automatic endof-run, so as to keep the 25 mm security distance between the folded lip and structure as per EN 1398 & EN 349. b) Telescopic Lip Dock Levelers Telescopic Lip Dock Levelers are ideal for connecting vehicles unable to drive near dock i.e. sea containers, side loading railway wagons etc. These types can be supplied with a lip extending up to 1 m. Gandhi Automation’s Dock Levelers are equipped with the most secure safety devices and accessories.

For more information Gandhi Automations Pvt Ltd 2nd Floor, Chawda Commercial Centre Link Road, Malad (W) Mumbai – 400064, India Off : +91 22 66720200 / 66720300 Fax : +91 22 66720201 Email : sales@geapl.co.in Web: www.geapl.co.in ENGINEERING REVIEW | JULY 2015 | 213


PRODUCT SHOWCASE

Din rail mounted socket & switches

Din Rail Mounting sockets and switches have a unique feature which allows them to be mounted on standard Din 35 Rail. These Switches and Sockets are designed as per Indian Standards and are available in 6 Amps and 16 Amps ratings. The switches are available in

single and double pole configurations. These Sockets & Switches need to be wired and snapped inside the Din Rail mounting Frame, which easily snaps on to a standard Din 35 Rail, ensuring ease of installation and maintenance.

Technical Details:

outer sheath of the cable is passed through the EMC gland. Tightening the gland enables a special spring inside the gland to come in contact with cable braiding. This not only helps in electromagnetic shielding

but also gives an IP68 protection level along with strain relief to the cable. Cable glands with the long thread or reduced clamping are also available in our range.

Technical Details: Material

Brass Nickel Plating

Plastic Inlet

Polyamide 6

EMC Spring

Copper Berrylium

Sealing Ring

Neoprene

O Ring

Perbunan (NBR)

6 Amp. Socket

16 Amp. Socket

Single Pole Switch

Double Pole Switch

Protection Class

IP 68

Part No.

CDINS6

CDINS16

CDINSW1

CDINSW2

Temperature Range

-40 to + 100 Deg. Celsius

Dimensions (W X L X H)

53 X 82 X 60

53 X 82 X 60

53 X 82 X 60

53 X 82 X 60

Threads available

Pg, Metric

Material

Polycarbonate

Polycarbonate

Polycarbonate

Polycarbonate

Approvals

UL, VDE & Halogen Free

Connection Possibility

0 -2.5 sq.mm

0 -2.5 sq.mm

0 -2.5 sq.mm

0 -2.5 sq.mm

Voltage Rating

250V

250V

250V

250V

Current Rating

6A

16A

16A

16A

Approval

CE

CE

CE

CE

Mounting Rail

Din 35

Din 35

Din 35

Din 35

Specifications

For more information Connectwell Industries Pvt. Ltd. D-7, Phase 2, MIDC, Dombivli - 421 204, India Tel.: +91 251 3980 600, 3980 800; Fax: +91 251 3980 700 Email: connect@connectwell.com Website : www.connectwell.com

EMC Cable Gland EMC Cable Glands are used in applications which involve shielded cables for electromagnetic protection. These Glands

help in maintaining electromagnetic integrity of the shielded cable by just tightening the gland. To get perfect shielding, the

214 | JULY 2015 | ENGINEERING REVIEW

For more information Controlwell India Pvt. Ltd. C-203, Prithvi Park, Plot No. 4,5 & 6, Sector 30, Sanpada, Navi Mumbai 400 705. India Tel.: +91 22 2775 6293 Fax: +91 22 2775 8767 E-mail: sales@controlwell.com website: www.controlwell.com

Flying Insects Killer for Kitchen & Cooking Areas. SUBTRONICS (INDIA) PVT. LTD. an ISO 9001:2008 certified company offers their latest insect killer model : KNIGHT. The unique

design instrument, kills flying insects like house flies, mosquitoes, fruit flies, moths, and various irritating flying insects. The www.engrreview.com


PRODUCT SHOWCASE

instrument uses (with minimum bug splash) Ultra Violet tubes for attraction and high voltage grid system for killing insects. It’s active design enables the Knight to reflect more light from a comparatively smaller area to increase effectiveness and at the same time minimum catchment area is exposed. Being extremely easy for maintenance, its grid is easily accessible for cleaning and all the insects are

neatly collected in the bottom tray. The instrument is ideal for use in Hotels, Hospitals, Offices, Residence, Nursing Homes, Factory, Halls, Restaurants, Kitchens, Godowns, Showrooms, Airports, Catering, Food Processing areas etc. Subtronics has been manufacturing safety devices for over 40 years with over 4500 clients and is a recipient of 33 awards for its excellence and contribution to the industry.

For more information M/s. Subtronics (India) Pvt. Ltd. 147, Kaliandas Udyog Bhavan, Near Century Bazar, Prabhadevi, Mumbai – 400 025. India. Tel: +91 (022) 2422 4461 / 2430 3047 (Telefax) Email: service@subtronicsindia.com Web: www.subtronicsindia.com

CC 10 - 22 Straight Cutting Oils

medium duty metal cutting and metal forming operations. These economically formulated oils are manufactured under the same quality control standards set for all Hangsterfer’s products. Offering superior lubrication for the machine tool as well as the cutting and forming operations. CC oils provide benefits in productivity, equipment life and environmental compliance. CC 10 = This is the lowest viscosity in the series. CC 10 is ideal for high speed turning, machining and stamping. The low viscosity enables better flow rates and allows for more heat removal.CC 22

= This oil is ideal for use in CNC Swiss-style turning centers, especially on those requiring chlorine free oils. It has enough lubricity for the more demanding operations and materials, including lubrication of the guide-bushings.

APPLICATIONS CNC Swiss-style Turning

High Speed Turning and Machining

CNC Machining

General Turning and Machining

Multi-Spindle and Cam-style

Tapping & Threading

Stamping

Forming

Broaching

Gear Hobbing and Shaving

Grinding and Honing

Punching and Blanking

MATERIALS

• CC series oils are Chlorine-Free

Non-Irritating, Non-Corrosive

Carbon Steels, Low, medium and High Stainless Steels Nickel Alloys

Copper and Brass

Aluminum

• CC series oils are Non-Staining

• Easy to recycle and waste treat

• CC series oils can be used safely on all materials

• Lower misting and fewer resi¬dues

• Non-Toxic, www.engrreview.com

Hangsterfer’s CC oils are designed for light and

For more information Hangsterfer’s Laboratories, Inc.USA Sanjay Tools & Adhesives Mobile : +91 9822028518 , +91 9892516810 E-mail: hangsterfers@sanjaytoolsnsk.com Web : www.hangsterfers.com ENGINEERING REVIEW | JULY 2015 | 215


PRODUCT SHOWCASE

Versatile rotary position sensor

Hall effect position sensor from BEI Sensors features a 50mm mounting hole spacing for drop-in compatibility with existing installations. A 1.5 Series AMP Superseal connector comes standard and the well-sealed, IP67 and IP69K package uses non-contacting technology, making this sensor exceptionally rugged and ideal for applications in harsh environments. With an extended operating life of up to 35 million cycles and a temperature rating from -40° to 125°C, the 9970 has been designed to perform in tough conditions typical of off highway vehicles. This heavy-duty design allows for precise motion control

feedback in a variety of wash-down and dirty and dusty applications. Hall effect sensor comes in two standard output configurations of 0-5V ratiometric or 4-20mA for ease of specification and use across applications. Unlike comparable sensors, the 9970’s ability to travel the full 360 degrees allows it to be used over a large range of rotary motion. This versatile position sensor also features overvoltage protection, preventing possible damage from installation errors. To limit radio interference, the 9970’s design is highly resistant to electromagnetic interference, up to 200V/m, about the strength of a microwave.

For more information Custom Sensors & Technologies (CST) 23, Trident Towers, 4th Floor, 100 Feet Road Ashoka Pillar Road, 2nd Block, Jayanagar, Bangalore 560 011 Tel: 080-41132204/05. Fax: 91-80-41132206. Email: india@cstsensors.com Web: www.cstsensors.com

216 | JULY 2015 | ENGINEERING REVIEW

Jay’s Mezzanine Floors Jay’s Mezzanine floors enable the working height of a space to be utilised to its full potential by doubling or trebling the surface area. They can be designed as storage areas, changing rooms or offices, among other concepts. Installation of a mezzanine floor is the best way of optimising available space. They can occupy the whole space or just the highest parts of the room. The mezzanine design must take into account the access-ways, work system, the product and handling methods so that such elements as stairs, handrails & loading and unloading zones can be planned. Platform & goods lifts can also be incorporated to facilitate the movement of goods from one level to another. The design & system of the UBe series is different from the SiG & PLiC series mezzanines. ‘Jay’ has developed this system in order to provide a faster delivery. This system uses the standard uprights & beams usually used for pallet racking or shelving systems. The UBe-Series

mezzanines are also produced to provide the customers with the flexibility to completely dismantle and re-install at different locations. However, these systems are usually different in construction than the ‘SiG’ & ‘PLiC’ series. Here the column grid size cannot be altered. These are medium to low cost solutions, and also have a highly aesthetic appeal. Mezzanine floors find applications in all industry segments including Retail, Offices, Storage, Warehousing, Production areas, etc. Besides Mezzanine Floors, Jay offers a wide spectrum of products which includes Lift Trucks, Dock Leveller, Scissors & Maintenance Platforms, Lifting Platforms, Drum Handling Equipment & Miscellaneous Special Equipment.

For more information Jay Equipment & Systems Pvt. Ltd. Plot No : 47, S.No. 66/1, Valiv Phata, Sativali Road, Vasai ( E). Dist. Thane – 401208 Tel : 0250-6454749 / 6586749 / 2481806. Email : sales@jayequipment.com

www.engrreview.com


GROUP

Innovation is life

MOISTURE is the hidden enemy of Electrode Storage

You need

DRY AIR to keep electrodes dry during storage

Remove moisture. Ensure a perfect weld • Avoid underbead cracking • Avoid porosity in weld deposit • Avoid excessive splatter • Eliminate wastage Backed by

ECODRY Desiccant Wheel At the heart of it all

Call today ISO 9001:2008 & 14001:2004 CERTIFIED

Phone: +91 11 23906777 • E-Mail: bryairmarketing@pahwa.com www.bryair.com

RB/BA/1517HVCA1

Service

Leaders in Dehumidification ... Worldwide ENGINEERING REVIEW |

217 | July 2015


ENGINEERING REVIEW |

218 | July 2015



INDUSTRIAL PRODUCTS LISTING OF THE MONTH

A Actuated Valves Actuator Line Agitators Air Bundles Air Preheater Air Valves Allied Equipment Analog & Digital Panel Meters Analytical Instruments Angle Pattern Needle Valve Anode Baskets APFC Solutions Arc Welding & Cutting Auto Changeover Systems Automation Products

217 83 175 175 175 119 175 91 Back Page 169 175 77 177 169 123

B Ball Bearing Units Bayonet Heaters Boom Barriers Bottle Type FRP Cooling Tower Brake Motors

183 175 5 73 93

C Cable Drag Chains 99 Cable Fault Pre-Locator 145 Cable Glands 99, 159 Cable Jointing Kits 153 Cable Ties 127 Cables 10 Cam Driven Systems 40 CAM Software 129 CAM Switches 91 Capacitors 53 Carbon Steel Flanges 185 Cargo Lifting Slings 181 CBN- and Diamond Tools 167 Centrifugal Compressors 29, 63 Ceramic Coatings 3 Chemical Duty Pumps 119 Chemical Mixer 175 Chemical Process Equipments & Components 175 Clamp Meters 55, 91, 224 Cleaning Solutions 71 CNC Customized Cutting Machine 111 CNC Flame Cutting Machine 111 CNC Lathe Inside Back Cover CNC Machine Inside Back Cover CNC Machining Center Inside Back Cover CNC Milling Machine Inside Back Cover CNC Plasma Cutting Machine 111 CNC Turning Center Inside Back Cover CNC Vertical Machining Center Inside Back Cover Cold Weather Head Wear & Liners 19 Column Internals 175 Columns & Tower 175 Compressed Air Flow Meters 113 Compressed Air Pipeline Network System 85 Compression Fittings 169 Condenser 175 Conductors 153 Conduit 99 Conduit Glands 99 Consumables 123 Continous Conductors 21 Control Gears 153 Control Relays Gatefold Controllers 41, 91, 217, Back Page

Corrugated Tube Heat Exchanger Current Transformers Customised HV Products Cutting and Grinding Discs Cutting Blades Cutting Oils for Sliding Head Machines Cutting Tools Cylinder Manifold Systems Cylinder Manifold with Delivery Staions D Data Loggers & Transmitters Dead Weight Pressure Tester Deceleration Products Desiccant Dryers Dew Point Transmitte Diaphragm Vacuum Pumps & Compressors Die-Casting Applications Digital Absolute Pressure Meter Digital Alarm Digital Manometer Digital Multimeter Digital Panel Meters & Modules Disposable Respirators Dock Levelers Dock Shelters Driven Rods Drives Drives & Control Systems Duplex helical coils E Ear Muffs Ear Plugs Earth Pits Earth Resistance Tester Earthing Electrodes Earthing Grids Earthing Mats Earthing Pits Earthing Rods EatherCAT Solutions Electric Chain Hoist Electric Motors Electrical CAD Software Electrical Heat Tracer Encoders Energy Chains Energy Management System Engineering Softwares Environmental Duty Pumps Ethernet Switches Evacuation & Gas Filling Unit Evaporation Boats Exothermic Welding Exotic Metal Fasteners

67 91 224 167 185 165 189, 191 169 169 113 169 217 121 113 44, 46 177 141 20 141 81, 91 135 19 5, 23 5 21 59 47 175

19 19 171 224 117, 171 21 21 21 171 45 25 153 137 50 9, 41 107 91 Inside Front Cover 119 185 169 175 21 175

F Fall Protection Equipments Falling Film Evaporator Fans & Appliances Feed Leg Slide Gate Finnishing & Deburring Fire Alarms Fire Rated Doors Fire Rated Shutters Fixing Accessories Flame Proof Process Transmitter Flashback Arrestor ENGINEERING REVIEW |

181 175 153 175 177 20 5 5 21 151 169

220 | July 2015

Flexible Cables Flow Meters with Totalisers Flue Gas Analyzers Fluid Distribution Systems Folding Doors Forged Rounds Foundry Applications Furnace Parts

107 217 113 35 23 185 177 175

G Gas Analyzers 115 Gas Compressors 63 Gas Dryers 121 Gas Filling & Transfer Device 169 Gas Phase Filtration Systems 183 Gas Regulators 169 Gas Saver & Safety Switch 169 Gas Springs 217 Gas Stop Valve 169 Gauge Comparator 169 Gear Boxes 93 Geared Motors 59, 75 Grinding and Polishing Tools of Bonded Abrasives 167 Grinding Machines 101 Grommets & Junction Boxes 99 H Hand Chain Hoist Hard Hats / Helmets Harmonics Analyzer Harnesses Head Protection Equipments Heat Detectors Heat Exchanger Heating & Cooling Coils Heavy Duty Pumps High Definition Lenses High Precision Drives High Pressure Compression Springs High Pressure Hoses High Speed Doors High Voltage Insulating Matt High-precision Digital Ultrasonic Thickness Gauge HMC Machine HMI Home Automation Hot Water System Hydraulic Pipes Hydraulic Press

189, 191 Inside Back Cover 9 77 67 185 163

I I/O’s & Converters Impeller Industrial Connectors Industrial Control Systems Industrial fasteners Industrial Forgings Industrial Grade Digital Multimeters Industrial Metrology Solutions Industrial PC Industrial Plugs Industrial Sensors Industrial Shock Absorbers Indutrial Sockets Instrumentation Fittings Instrumentation Valves Insulation Testers

91 175 79 55 175, 217 185 224 89 45 97, 104, 105 69 217 97, 104, 105 133 133 91, 224

25 19 125 19 181 20 175 175 119 7 31 103 169 23 161


INDUSTRIAL PRODUCTS LISTING OF THE MONTH

Interface Modules Isolators

97 91

J Jigs & Fixtures

175

K Key Switches

39

L Large Reciprocating Oil Free Compressors Lathes Lighting Systems Linear Line Linear Slides Liquid Analysers Lockable Gas Springs Logistics Services Logout Tagout Products Low Resistance Meters Lubricated Piston Compressors Lubricated Screw Compressors M Machine Automation Controller Machine Tool Tending Machine Tools Probe Systems Machine Vision Systems Management Systems Material Handling Equipments Metalworking Lubricants Metering Pumps Mild Steel Flanges Milling and Engraving Tools Milling Machines Modular Switches Motion Control Solutions Motorised Valves Motorized Rolling Shutters Motors Multifunction Harmonics Analyzer Multifunction Meters Multifunction Power Analyzer Multisensor Detectors

29 27 153 83 107 217 217 15 179 224 57 57 9 177 89 49 185 13, 177 165 48 185 167 27 153 45 217 23 31 145 91 145 20

N Needle Valve Nickel Collecting Channel Non Return Valve Non-Destructive Testers

169 175 169 189, 191

O Oil - Free Screw Air Compressors Oil Free Piston Compressors Oil Free Reciprocating Compressors Oil Free Rotary Screw Compressors Oil Free Screw Compressors Oil in Water Analyzers Oil Injected Electric Screw Compressors Oil on Solids Analyzers OLFLEX Cables Online Direct COD Analyzers Online TOC Analyzers Optical Rotary Encoders Overlay Nozzle Oxy-Fuel CNC Cutting Machines

61 57 63 29 57 115 63 115 16, 17 115 115 Gatefold 175 123

P Paperless Recorders

91

Petrochemical Duty Pumps 119 PFC Capacitors 157 Pillow Blocks 183 Pilot Lights 39 Pipes & Pipe Fittings 175, 185 Planetary Gearboxes 59 Plasma CNC Cutting Machines 123 Plastic Composite Springs 103 Plastic Flow / Analytical Instruments & Valves 217 Plate Heat Echanger 67, 109 Plug Screw Conveyor 175 Pluggable Connectors 97 Pneumatic Valves 217 Polymer Bearings 107 Portable & Water Well Compressors 63 Portable Digital METAL Hardness Tester 189, 191 Portable Measuring Instruments 113 Power Analyzer 125 Power Quality 91 Power Quality & Energy Analyzers 81 Power Quality Solutions 77 Power Supply 91 Power Terminal Blocks 97 Power Tools 167 Precision Measuring Instruments 189, 191 Precision Turned Parts 159 PROCEM 21 Process Consulting Inside Front Cover Process Indicator 151 Process Transmitter 151 Professional Tools 97 Project Engineering Solutions 123 Protective Goggles 19 Protector Relay 91 Proximity Sensor 9 Pumps & Accessories Back Page R Ratchet Lashings 181 Ratchet Lever Hoist 25 Reactor 175 Recorders 217 Refrigerated & Desiccant Air Dryers 29 Refrigeration Dryers 121 Research Grade Meters 33 Robot Retrofit 177 Rodless Cylinders 217 Rooftop Mounting Solutions Inside Front Cover Rope Grab & Rescue Equipments 181 Rotary Vane Oil Lubricated Vacuum Pumps 44 S Safety Controllers Safety Energy Management Solution Safety Footware Safety Glasses Safety Gloves Safety Valve SBS Balancing Equipments Scope Meters Scraped Surface Heat Echanger Seal Pot Sectional Overhead Doors Selector Switches Self Retracking Life Lines Sensors Servo Motor Sheet Metal Handling Shunts ENGINEERING REVIEW |

69 224 181 19 19 169 149 81 67 175 5, 23 39 19 Gatefold 9 177 91

221 | July 2015

Side Channel Vacuum Pumps & Compressors 44 Single & Dual Axis Tracker Inside Front Cover Sliding Doors 23 Small Reciprocating Oil Free Compressors 29 Smoke Detectors 20 Smooth Tube Heat Exchanger 67 SMS Metrology Instruments 149 Solar Home Lighting Solutions Inside Front Cover Solar Pumping Solutions Inside Front Cover Solenoid Valves 217 Special Metal Lining on Tanks 175 Special Metal Machined Components 175 Speed Reducers 75 SS Pipes 173 SS Plates 173 Stainless Steel Flanges 185 Storage Tank 175 Switchgears 51, 153 Switching Power Supply 97 T Tantalum Crucible for Diamond Polishing Tantalum Nuts, Studs Tantalum Repair Kits Tantalum Washers, Screws Telescopic Line Tension Springs Test Measurement Equipments Thermal Blocks Thermal Imagers Thermotip Thermowell Three Phase Energy Loggers Titanium immersion heater Titanium lined or clad tank Traffic Safety Vests Transducers Transmitters Tungsten Carbide Burrs Turn & Mill Turning Centres V Vaccum Pumps Vapor Duct Ventuary VFD Vibration Meters Vibration Testers Vision System VMC Machine Voice Evacuation Systems W Warehousing Equipments Water & Wastewater Treatment Solutions Wave Springs Weir Plate & Chick Plate Welding Inverters Wire Rope Hoist Wires Wiring Accessories Wiring Management Solutions

175 175 175 175 83 217 55 97 81, 113 175 175 81 175 175 19 91 217 167 27

169 175 175 9 81 81 9 Inside Back Cover 20 13 87, Back Page 103, 147 123, 175 155 25 95, 153 127 127

Z Zirconium cerpentine coil

175

3 Way Ball Valve

169


ADVERTISERS INDEX COMPANY NAME A A.C. AUTOMATION

COMPANY NAME

PG. NO.

218

DOWEL ENGINEERING WORKS

PG. NO. 163

E A.T.E. ENTERPRISES PVT. LTD.

87

ADOR WELDING LIMITED

123

ADVANTECH INDIA

45

AUTOMATION INDIA WELDING TECHNOLOGY (P) LTD.

177

AVIANS INNOVATIONS TECHNOLOGY PVT. LTD.

23

B BETTINELLI AUTOMATION COMPONENTS PVT. LTD.

40

BHAGWAN ASSOCIATES

217

BHARTI ENTERPRISE

171

BOGE INDIA

57

BONFIGLIOLI TRANSMISSION (PVT) LTD.

59

BOSCH REXROTH INDIA LTD.

47

BRY-AIR (ASIA) PVT. LTD.

183 & 217

C CNC SOFTWARE, INC.

129

HARTING (INDIA) PVT. LTD.

79

HAVELLS INDIA LTD.

51, 53

ELECTRONICS DEVICES WORLDWIDE PVT. LTD.

155

HORIBA INDIA PVT. LTD.

115

ELGI EQUIPMENTS LTD.

61

HPL ELECTRIC & POWER PVT. LTD.

95

ENGIMACH 2015

188

HRS PROCESS SYSTEMS LTD.

67

ENGITECH EXPO 2016

58

EPCOS INDIA PVT. LTD.

157

ERWIN JUNKER MASCHINENFABRIK GMBH

101

ESSENCE AUTOMATION ENGINEERS INDIA PVT LTD

127

E-SQUARE ALLIANCE PVT. LTD.

179

F FIRE & SECURITY DISTRIBUTION PVT LTD

30

FLIR SYSTEMS INDIA PVT. LTD.

43

81

CONTROLWELL INDIA PVT. LTD.

99

GALAXY EARTHING ELECTRODES (P) LTD.

117

CUSTOM SENSORS & TECHNOLOGIES

FRONT GATEFOLD

GANDHI AUTOMATIONS PVT. LTD.

5

GEISSEL INDIA PVT. LTD.

159

GEM EQUIPMENTS (P) LTD.

27

33

94

G

DMG MORI INDIA

HANNA EQUIPMENTS (INDIA) PVT. LTD.

ELECTROMATION - 2016

97

119

FALSE COVER

11

CONNECTWELL INDUSTRIES PVT. LTD.

DESMI PUMPING TECHNOLOGY A/S

HAAS AUTOMATION INDIA PVT. LTD.

ELECRAMA - 2016

FLUKE TECHNOLOGIES PVT. LTD.

121

H

143

25

DELAIR INDIA PVT. LTD.

PG. NO.

E4 EVENTS

COLUMBUS McKINNON CORPORATION

D

COMPANY NAME

I IESS 2015

180

IGUS (INDIA) PVT. LTD.

107

IMEX 2015

190

INDIA TOOLS & INSTRUMENTS CO.

189 & 191

INGERSOLL RAND (INDIA) LTD.

29

INORBIT TOURS PVT. LTD.

76

INSTAMOD AIRPIPE PVT. LTD.

85

IPTEX 2016

192

IPVS 2015

186 - 187

J JAGDISH ENGINEERING WORKS

48

JAY STEEL CORPORATION

173

JYOTI CERAMIC INDUSTRIES PVT. LTD.

3

73

JYOTI CNC AUTOMATION LTD.

INSIDE BACK COVER

GIANTLOK INDIA PVT. LTD.

219

K

GRAINGER INDUSTRIAL SUPPLY INDIA PVT. LTD.

19

KIRLOSKAR PNEUMATIC COMPANY LIMITED

ENGINEERING REVIEW |

222 | July 2015

63


ADVERTISERS INDEX COMPANY NAME

PG. NO.

COMPANY NAME

KNOWELL INTERNATIONAL PVT. LTD.

183

OMRON AUTOMATION PVT. LTD.

KUEBLER AUTOMATION INDIA PVT. LTD.

41

P

KUSAM ELECTRICAL INDUSTRIES LTD.

PG. NO. 9

COMPANY NAME

PG. NO.

SPS AUTOMATION 2016

112

SRI VISHNU PUMP MFG. CO.

46

PAARTH VALVES PVT. LTD.

169

SUMI CYCLO DRIVE INDIA PVT. LTD.

75

PANAM ENGINEERS LTD.

133

SUPRA INDUSTRIES

167

PC|SCHEMATIC

137

PLATINUM EDGE

185

TAIPEI WORLD TRADE CENTRE

37

POWER TRANSMISSION AND CONTROL 2015

182

TAMRON INDIA PRIVATE LIMITED

7

TEJ INDUSTRIES

185

141 & 145

L

T

LAKSHMI RING TRAVELLERS (COIMBATORE) LTD.

111

LAPP INDIA PVT. LTD.

16-17

LEE SPRING COMPANY INDIA PVT. LTD.

103

LEGRIS INDIA PRIVATE LIMITED

35

RAVIN INFRAPROJECT PVT. LTD.

INSIDE FRONT COVER

TESTO INDIA PVT. LTD.

113

LIBRATHERM INSTRUMENTS PVT. LTD.

151

RED LION CONTROLS INC.

185

THE MOTWANE MANUFACTURING CO. PVT. LTD.

224

RENISHAW METROLOGY SYSTEMS LTD.

89

THERMO-TECH INDUSTRIES

50

TINITA ENGINEERING PVT. LTD.

175 109

M

R

MACHAUTO EXPO - 2016

184

RISHABH INSTRUMENTS

91

MACHINE TOOL EXPO 2015

131

RITTAL INDIA EPLAN DIVISION

INSIDE FRONT COVER & 1

TRANTER INDIA PVT. LTD.

RMG POLYVINYL INDIA LTD.

161

U UVIRAJ GROUP INDIA

MAINI MATERIALS MOVEMENT PVT. LTD.

13

MAXON PRECISION MOTOR INDIA PVT. LTD.

31

ROLLON INDIA PVT. LTD. - INDIA

83

MECO INSTRUMENTS PRIVATE LTD.

135

ROOTS MULTICLEAN LTD.

71

MECO METERS PRIVATE LTD.

125

RR KABEL LIMITED

10

MENNEKES ELECTRIC INDIA PVT. LTD.

104-105

MGM VARVEL POWER TRANSMISSION PVT. LTD.

93

MICROSCAN

49

S SAFEXPRESS PVT. LTD.

15

SANJAY TOOLS & ADHESIVES

165

N

SBS PRECISION SYSTEMS (INDIA) PVT. LTD.

149

NEPTUNE (INDIA) LTD.

77

SHREE NM ELECTRICALS LTD.

153

NI SYSTEMS (INDIA) PRIVATE LIMITED

55

SHREE SIDDHIVINAYAK INDUSTRIES

44

O

SICK INDIA

69

OBO BETTERMANN INDIA PVT. LTD.

SMALLEY STEEL RING COMPANY

147

21

ENGINEERING REVIEW |

181

W WE ELECTRIC INDIA PVT. LTD.

39

WIN INDIA 2015

20

X XYLEM INDIA

BACK PAGE

Z

223 | July 2015

ZENITH INDUSTRIAL PRODUCTS

49

217

RITTAL INDIA EPLAN DIVISION





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