Engineering Review December 2015

Haas Automation India Pvt. Ltd. - The Haas ST-20 CNC Turning Center

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The SUNLIGHT can be beneficial for the health of your BUSINE$$ also.

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T : +91 22 2921 5000 ; +91 22 30816655 | F: +91 22 3081 6661; +91 22 2921 501 E: solar@ravingroup.com | W: www.ravingroup.com

RELIABILITY. PRICE. REPUTATION.

Haas ST-20 CNC Turning Center

= TOTAL CUSTOMER VALUE. Haas Factory Outlet

| www.HaasCNC.com

Sales: Ahmedabad: 079-32405007, Bangalore: 080-41179452/53, Chennai: 044-65156052, Coimbatore: 0422-2413924 Delhi: 0124-4367619, Kolhapur: 0231-2677979, Mumbai: 022-39136041, 022-61392800 Pune: 020-32935433 Service: North: 09312550550, West (Guj) and Central: 09376150150 West (Mah) and East: 09325150150, South: 080-41179452/53

Haas Automation India Pvt. Ltd. - The Haas ST-20 CNC Turning Center

Volume 15 No. 08 | December 2015 | ` 200 | www.engrreview.com RNI No. MAHENG/2004/15135

Head Office: Bangalore. Branch Office: Mumbai, Chennai, New Delhi, Pune, Kolkata.

080-33240700 | info@eplan.in | www.eplan.in

45,000 110,000

EDITORIAL INDEX Publisher : Shilpa Kadam CEO : Shekhar Dongre

M

A

Editor : Rajeev lyer CMO: Shirish Dongre Advisory Board (Editorial) Mr. T. P. Singh : Director, Flir Systems India Pvt. Ltd. Mr. Vijay Pimparkar: Ex-General Manager, Godrej & Boyce Mfg. Co. Ltd. Mr. Gautam Kulkarni : CEO, Hafi Electra Pvt. Ltd. Mr. Ashok Sheth : Chairman, Solitaire Machine Tools Ltd. Prof. R. Sreedaran : Faculty, Atharva College of Engineering Mr. Ravin Mehta : Managing Director, Neel Controls/Neel Industrial Systems Pvt. Ltd. Mr. C. S. Limaye : Director, Supertech Instrumentation Services India Pvt. Ltd. Mr. S. A. Mohan: Chief Executive Officer, Maini Materials Movement Pvt. Ltd. Mr. Rajesh Ballamwar : Director, Prolific Systems & Technologies Pvt. Ltd. Mr. P.K. Balasubbramaniian: President, VBS Corporate Support Marketing Team : Ladoji Pendurkar, Amol Powle, Bhavin Shah, Bharat Shah, A.Purohit, Vinod Surve, Kavita Chaudhari Designer & Layout Arun P. Shinde, Nandan Moghe, Dinesh S. Gawade Online Division Ganesh M., Pradeep M. Pillalamarri

ABB Group

24

Mahindra Stiller

176

Ador Welding

176

52

Avians Innovations Technology

172

Mastercam MECO Instruments Meiban Engineering Technologies

108

B Banner Engineering

24

N

Bharat Fritz Werner

50

NORD Drivesystems

32

26

Nynas Naphthenics

18

106

O

Bonfiglioli Braco Electricals

Omron

C Concept Laser

90

D De Dietrich

42

Dormer Pramet

54

F FLIR Systems India

Circulation Executive Satish Kadam, Amol Ranshur

Branch Offices (Zonal): NORTH (Delhi & NCR regions) : Sandesh Jain : 09810837877 / 09871602777 SOUTH (Chennai & Coimbatore) : Y. V. Raghu : 09566141224 Bangalore - Vaman : 09686721340 Kochi - Sanjeev Nair : 09846249568 EAST (Kolkata & Other regions) : S. Roy - 09433097806 WEST (Maharashtra & Gujarat) : Pune - S. Kadam - 09833373371 Gujarat - Dinesh Shah - 09327344559 Rajkot (Saurashtra) - Swapnil Bhatia: 09227909005 https://www.facebook.com/engrreview https://twitter.com/engrreview http://in.linkedin.com/pub/engineering-review/87/b31/97a

ENGINEERING REVIEW Overseas Offices USA Nancy TARTAGLIONE, Mepax USA Email: n.tartaglione@mepax.com usa@mepax.com

GERMANY Sebastian OLLIER Mepax Deutschland, Tel: +49 711 222 54 456, Email: deutschland@mepax.com

FRANCE MEPAX SA, Romain CLASS Tel.: +33 1 39 02 77 78, FRANCE

SPAIN Sofiane JEDIDI Mepax España Tel : +34 963 255 886, Email: spain@mepax.com

ITALY Valeria VILLANI Tel.: +39 339 8610117, Via Firenze, Milano, Italia

UK Liz Jones Tel: +44 (0)1227 276016 , Email: l.jones@mepax.com

RUSSIA Garri ZALTS Mepax Russia Tel: +7 495 576-7666 / Email: gizalec@yandex.ru

CHINA/South Korea/Taiwan Mepax - Konaxis Shanghai Julien PENARD Tel : (+86) 21 6252 2731 Email: china@mepax.com

2 | DECEMBER 2015 | ENGINEERING REVIEW

36

P PC|SCHEMATIC

130

Pepperl+Fuchs

76

Q Quant 3D

80

G

Head Office : Divya Media Publications Pvt. Ltd., 3rd Floor, Harmony Tower, N.S. Road, Thane-400 602. Maharashtra Tel: +91 22-25380574/75, Telefax: +91-22-25418254 E-mail: shekhar@divyamediaonline.com Website: www.engrreview.com

168

52

R R.S ELECTRONICS

172

Garware-Wall Ropes

184

Red Lion

36

Geissel India

183

Renishaw

148

Gem Equipments

177

Rollon India

86

S

H Haas Automation

100

SBS Precision Systems

116, 170

Hangsterfer’s

167

Sembcorp

58

HARTING

28

Shell Lubricants

44

HMS Industrial Networks

30

SICK India

78

HRS Process System

40

Sterling and Wilson

60

HWM-Water Ltd

28

Subtronics (India)

170

Suzlon Group

60

Swastik Rolling Shutters

84

I igus GmbH

70

In ORBIT Tours

134

India Tools

177, 178

Industrial Equip Wash

167

InnoVista Sensors

26, 168

Inox Wind

58

U

Instamod Air Pipe

48

ULT AG

T Tata Steel

46

Tulex Industrial Tools

170

TÜV Rheinland India

184

180

W

K 88

Waaree Energies

66

68

Walchandnagar Industries

62

Kontron’s

32

WARPP ENGINEERS

174

KSB India

118

Z

KASTO Maschinenbau Kirloskar Ebara Pumps Ltd (KEPL)

L Lubi Industries

146

Zenith Industrial Products Ziehl-Abegg

172 66

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FIRST-CLASS SHAFT GRINDING

CYLINDRICAL GRINDING Versatile, rugged, long-lasting – the cylindrical grinding machines of the Numerika series meet any requirements for the series production of a broad range of workpieces. A torsion-resistant machine bed, hydrostatic guides and grinding spindles mounted on rolling or hydrostatic bearings provide for perfect grinding results.

www.zema.com.br JUNKER PREMIUM-SERVICE: • Guaranteed servicing • Fast and competent • 24 hours a day, 7 days a week • Worldwide service network

ZEMA Zselics Ltda.

Estrada do Capivari 741 Cep 09835-450 S.B. do Campo, São Paulo Brazil

Erwin Junker Maschinenfabrik GmbH India Branch Office Office No. 104, City Square 29-2, K.M. Gandhi Path, Bhamburda Shivaji Nagar, Pune 411 005

+55 11 4397 6000 zema@zema.com.br

+91 20 255 33 896 info@junker.in

Industrial Matrix Drive U1000

Increase your green space with YASKAWA’s Industrial Matrix Drive (U1000), the product that that goes beyond conventional drives, providing outstanding harmonic performance and regeneration in a single stand-alone component.

Enjoy extremely low harmonic distortion and regeneration in a space-saving design, completely without the need for additional components. Unlike conventional drives, YASKAWA’s matrix technology creates a variable output by switching directly from the input power (no DC bus). Additionally, the Matrix drive is a member of the YASKAWA industrial drive family, and provides the same user experience.

USING COMPLICATED SYSTEMS FOR LOW HARMONICS OR POWER REGENERATION?

TRY THE EFFICIENT WAY WITH THE U1000 INDUSTRIAL MATRIX DRIVE

12/18 PULSE SYSTEM 12/18 -Pulse Transformer

Input Fuses

Standard Drive U1000

ACTIVE COMPONENT SYSTEM Input Fuses

LC Filter

Active Rectifier

Standard Drive

PRIMARY FEATURES & BENEFITS • Full Regeneration • Low Input Distortion Across a Wide Load and Speed Range • IEEE-519 Compliant (<5% THD) • Eco-Mode to Achieve Near Across-the-Line THD • High Efficiency Design Provides Extra Energy Savings as Compared to Other Low Harmonic Solutions • Near Unity True Power Factor at Full Load • Integrated Input Fusing Provides 100kA SCCR • Compact Design • High Reliability with an MTBF of 28 Years

LESS SPACE, FASTER SETUP, HIGHER EFFICIENCY

• Embedded Modbus RTU Communications • Removable Terminal Block • Safe Torque Off rated for SIL CL3 and PLe • High Carrier Frequency (Low Motor Noise) Capability • 0-400 Hz Output Frequency • 120% Overload for 60 Seconds (ND) • 150% Overload for 60 Seconds (HD) • Multi-language LCD Display with Copy function • DriveWizard® Software • Start into Spinning Load (Speed Search) • Both Induction and Permanent Magnet Motor Control

415 V POWER RANGE • 2.2 – 220 kW (ND), 5 – 185 kW (HD) AMBIENT OPERATING TEMP • -10°C to 50°C (OPEN TYPE IP00) CERTIFICATION • UL, CSA, CE, RoHS STANDARD I/O • (8) Digital Inputs • (3) Analog Inputs • (1) Pulse Train Input • (2) Safe Torque Off Inputs • (4) Relay Outputs • Analog Outputs • (1) Pulse Train Output • (1) Safe Torque Off Output STANDARD COMMUNICATIONS • Modbus RTU CONTROL OPTIONS • EtherNet/IP • Modbus TCP/IP • DeviceNet • Profibus DP • Profinet

• Expandable I/O • Incremental Encoder • Absolute Encoder • Resolver

MECHANICAL OPTIONS • NEMA 1 Kit • External Heatsink

YASKAWA India Pvt. Ltd.

17/A, 2nd Main, Electronic city, Phase 1, Hosur Road, Bangalore 560 100 Tel: 080 4244 1900, Email: info@yaskawa.in / sales@yaskawa.in / service@yaskawa.in www.yaskawaindia.in

Contents

Vol 15 | Issue 8 | December 2015

PROFILE

106

WIL’s Leadership in High-Tech Manufacturing

Braco Electricals : Secure Connections

Mr. G.K. Pillai, Managing Director & CEO, Walchandnagar Industries Ltd.

Mr. Ramesh Sobhani, Technical Director (L) and Mr. Sunil Giasotta, CEO (R), Braco Electricals (India) Pvt. Ltd.

108

62 COVER STORY

“Technology Provider with High Productivity” Mr. A. V. Srinivasan Chief Executive Officer Meiban Engineering Technologies Pvt. Ltd.

REFLECTIONS

IN FOCUS

118

116

130

The activities in the core sectors need to be accelerated: Yagnesh Buch, KSB India

SBS Precision : The dynamic balancing & process control expert

PC|SCHEMATIC : Time saving electrical CAD software

Mr. Yagnesh Buch, Dy. General Manager, KSB India

Mr. Rajesh Parsramka, Director SBS Precision Systems (India) Pvt Ltd

134

A tribute to the living legend Mr. Om Prakash, Director In ORBIT Tours Pvt. Ltd.

EVENT NEWS

Mr. Ove Larsen, International Sales Director, PC|SCHEMATIC A/s, Denmark

CASE STUDY

146

112

100

148

Lubi Eyes Global Expansion

ELECRAMA : Revolutionising the industry

HAAS: Super Mini Mill

Renishaw brings 3D printing expertise to Land Rover BAR Technical Innovation Group

BUSINESS AVENUES .....159

PRODUCT SHOWCASE .....167

FOR ADVERTISING ENQUIRY CONTACT : E-mail: shekhar@divyamediaonline.com

BUSINESS NEWS

....18

TECH TRENDS ....124

www.engrreview.com

All rights reserved. No part of this magazine may be reproduced in any form without the permission of the Editor. ENGINEERING REVIEW is owned, printed & published by Shilpa Kadam, published from 3rd Floor, Harmony Tower, Netaji Subhash Road, Court Naka, Thane (W) Thane-400 602 Tel: +91 22-25380574/75 Telefax: +91-22-25418254, Editor : Rajeev lyer. Important : Whilst care is taken prior to acceptance of advertising copy, it is not possible to verify its contents. ENGINEERING REVIEW can not be held responsible for such contents, nor if any losses or damages incurred as a result of transactions with companies, association or individuals advertising in the publications. Articles, interviews published in ENGINEERING REVIEW are the personal vie-ws and expressions of its authors. ENGINEERING REVIEW does not necessarily agree to it. ENGINEERING REVIEW can not be held res-ponsible for such articles / interviews.

We therefore recommend that readers make necessary enquiries before sending any money or entering into any agreements with advertisers or otherwise act-ing on an advertisement in any matter whatsoever.

12 | ENGINEERING REVIEW | DECEMBER 2015

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ENGINEERING REVIEW November 2015 ENGINEERING REVIEW| | 13 13 | |December 2015

Contents AUTOMATION

Vol 15 | Issue 8 | December 2015

MACHINE TOOLS

BUSINESS NEWS

BUSINESS NEWS

24

ABB delivers its 10 millionth variable speed drive

50

BFW – Ganesh Technologies Tech-center launch

24

Banner Engineering adds long-range fiber amplifier compatible with hundreds of fiber assemblies

52

Free online Mastercam University course for maintenance customers

26

New ACU 8 cabinet solution expands Bonfiglioli drive portfolio

52

Quant 3D introduces New, Faster Q300 3D Printer

26

From Custom Sensors & Technologies (CST) to InnoVista Sensors™

54

Pramet expands shoulder milling range

28

HARTING has now joined the Industrial Internet Consortium (IIC)

28

HWM develops data logger range for gas industry

30

HMS Industrial Networks presents new solutions for the Industrial Internet of Things at SPS/IPC/Drives in Nuremberg

32

Kontron’s new endurance tablet family – Powerful, feature-rich, Robust

32

NORD India has won “Best HR Practices” Award 2015

36

Omron accentuates ‘Total Traceability’ as a key essential for automotive manufacturing process

36

Red Lion appoints new executives to support “Customer First” Vision

TECH TRENDS

TECH TRENDS 88

Reliable feed process for heavy workpieces

90

3D Printing in Civil Aircraft Manufacturing - A Production Revolution is Taking Off

ENGINEERING BUSINESS NEWS 58

Inox Wind commissions 800 MW at its integrated manufacturing facility in Madhya Pradesh

58

Sembcorp sets up new india headquarters appoints vipul tuli as country head to further growth in the market

70

Igus tribo filaments minimum 50 times better wear resistance than conventional 3D print filaments

60

76

UMB800 : Ultrasonic Sensor

Sterling & Wilson wins order from Sindicatum renewable energy for setting up a solar photovoltaic power plant in Clark

78

A new age couldn’t get off to a safer start microScan3 safety laser scanner from SICK

60

Suzlon bags maiden order from Hero Future Energies for 31.50 MW wind power project

80

Compact thermal imaging camera from FLIR continuously monitors packaging quality

66

Waaree Energies Ltd. wins EPC contract for 75 MW Solar PV Plant in Gujarat

84

The high price of neglecting fire shutter testing and maintenance

66

Leader in technology from electric drives to fans

86

New, silent telescopic rails from Rollon

CHEMICAL & PROCESS BUSINESS NEWS

40

HRS displayed energy efficient heat transfer technology for pharma industry at P-MEC 2015

42

De Dietrich® embraces green chemistry and establishes a partnership with SAS PIVERT

ENGINEERING BUSINESS NEWS 44

Shell Lubricants chosen as Tata Hitachi’s lubricant supplier in India

46

Tata Steel’s Long Products Europe business secures five-year rail supply agreement in France

48

Airpipe : Difference with performance 14 | ENGINEERING REVIEW | DECEMBER 2015

PUMPS & VALVES BUSINESS NEWS 52

KEPL awarded at ICQCC 2015 in Korea

PRODUCT TECHNOLOGY 180 Engineering Council of India launches Registration of Professional Engineers 180 New modular approach for process air drying 182 Building a civilian airplane challenges and lessons for India 183 Geissel India : German quality produced in India 184 TUV Rheinland India to provide testing - certification - consultancy and training services for development of smart cities & its people 184 Garware Wall Ropes captures new heights in the geo-synthetics sector www.engrreview.com

BUSINESS NEWS

Nynas technical seminar focuses on quality, reliability & sustainability of metal working fluids Nynas Naphthenics P. Ltd. held a 1-day Technical Seminar on ‘Metal Working Fluids’ at Trident, BKC, Mumbai on 9th Dec. 15

“The idea of holding this seminar was to bring all the stake-holders under one roof for an interaction / deliberation and sharing knowledge so that the participants get an end-to-end perspective of the entire value chain,” said Mr. Arjun Lad, Director, Nynas Naphthenics who moderated the entire program.

T

he Seminar covered wide ranging topics like Market Trends & HSE; Fundamentals of Crude Oil and Base Oil Production; Metal Working Fluids: The Key Trends and Challenges; Base Oil Range & Properties, Quality Process Control & Challenges, Cutting Tool Technology & New Trends; and Cold Rolling Mill Coolant Oil – Expectations of GI, GL & CRCA Products. The speakers were Ms. Gaia Franzolin, Market Manager – LUB, Nynas AB; Prof. Thomas Norrby – Naphthenics Technology Development & Market Support, Nynas; Mr. Trivendra Kumar – CTS Specialist, AFTON Chemical India; Mrs. Vaishali Surawar, LEAD-Quality & Product Development, Hindalco Industries Ltd.; Mr. Sudhir Malik – AVP Marketing – New Product Introduction, Training – Sandvik Coromant India, and Mr. Rajesh Jain, General Manager – Operations, JSW Steel Ltd. The erudite speakers dealt with their respective subjects threadbare. They also posed practical problems in the production processes or applications with a view to seeking solutions from the audience.

The concluding Q & A Session was highly interactive. A panel of experts consisting of all the speakers and chaired by Prof. Thomas Norrby answered all the questions from the attendees. The participants comprised formulators of metal working fluids, stake holders in the metal working / metal forming industry like additive manufacturers, machine tool and cutting tool makers, end-users from the steel & aluminium industry, etc.

“The idea of holding this seminar was to bring all the stake-holders under one roof for an interaction / deliberation and sharing knowledge so that the participants get an end-to-end perspective of the entire value chain,” said Mr. Arjun Lad, Director, Nynas Naphthenics who moderated the entire program.

Nynas is a Swedish company, a world leader in specialty base oils for the lubricant industry. The company with global locations and local refineries offers fast, efficient and reliable solutions to meet the demands of the market worldwide. P.K. Balasubbramaniian

For more information Web: www.nynas.com 18 | DECEMBER 2015 | ENGINEERING REVIEW

www.engrreview.com

BUSINESS NEWS

The Indian Welding Industry needs to upgrade its technology and skills: Srinivasan

Mr B. Narayan – Group President (Project), Reliance Industries Ltd. inaugurated the Welding Seminar.

Others seen in the picture are (From L to R) : Mr. Soman, Dr S. Guruprasad, Mr Srinivasan and Mr. P. Biswas – All office bearers of IIW.

T

he Indian welding industry needs to upgrade its technology and skills on priority and must embrace the global advances in the art and science of welding to ensure success of the ‘Make in India’ campaign.

Sustaining overall growth in economy by achieving output targets in infrastructure, power, petrochemicals, transportation and construction is a challenge which Indian engineers will have to take head on,” stated Mr. R. Srinivasan, President, The Indian Institute of Welding at the inaugural ceremony of the National Welding Seminar 2015 held at the CIDCO Exhibition Centre, Vashi, Navi Mumbai on 9th Dec. 15.

A sectional view of the exhibition - WELD INDIA 2015

Synchronizing with the Seminar, IIW also held a 3-day Exhibition, WELD INDIA 2015 at the same venue wherein the latest technology and products in welding have been displayed

22 | DECEMBER 2015 | ENGINEERING REVIEW

by industry leaders like Ador, Esab, L &T Ewac, Kobelco, Hypertherm, etc. A few overseas participants were also present.

“The Indian market for welding services, consumables

and equipment currently estimated at Rs.8,000 crore is slated to double in the next five years. However structural flaws in the welding industry need to be dealt with in right earnest. India’s share rests at just 6% of the global welding market estimated currently at Rs.1,50,000 crores. Upgrading welding equipment and absorption of cutting edge welding technologies can boost Indian welding exports of equipment and services especially to the GCC and ASEAN countries,” Mr. Srinivasan added.

Mr. B. Narayan, Group President (Projects & Procurement), Reliance Industries Ltd., the chief guest, expressed satisfaction on IIW’s contribution to the growth of knowledge and education on welding in India. He appealed to the industry to increase their participation and contributions in all activities of the IIW. Dr. S. Guruprasad, Director-Research & Development Establishment, Pune pinpointed the urgent need for incremental opening of the PSUs and private companies to share and nurture advances in technologies and research. “Advances in science belong to humanity and must be generously made available wherever an opportunity for its application exists,” he underlined.

P.K. Balasubbramaniian

www.engrreview.com

Please visit our Stall No. C 1A, Hall No. 1 at India Warehousing & Logistics Show 2015, 16-18 December 2015, Bombay Exhibition Center, Mumbai

BUSINESS NEWS

AUTOMATION

ABB delivers its 10 millionth variable speed drive The ten millionth ABB low voltage drive rolled off the production line at ABB’s Beijing factory in November. The ten millionth drive is going to Wuhan Guide Electric Co., Ltd. in China, a system integrator manufacturing electric control systems for port cranes.

“The outstanding direct torque control (DTC) motor control technology and built-in crane control software of ABB’s industrial drives help us to maximize crane performance. For our customers – the ports – ABB industrial drives mean improved safety, high availability, and high total efficiency, resulting in lower energy costs,” says Mr. Li Xiang, CTO of Wuhan Guide Electric Group Co., Ltd. Drive number 10 million is an ACS880 industrial drive,

The 10 millionth ABB drive and Mr. Gu Yi, vice president of Wuhan Guide Electric Group Co., Ltd.

part of ABB’s all-compatible drives portfolio. Compatible with virtually all types of processes, motors, automation systems and users, they are designed to tackle any motor-driven application in any industry, whatever the power

range. The innovation behind all-compatibility is the new drive architecture, which simplifies operation, optimizes energy efficiency and helps maximize process output. The ACS880 series consists of single drives, multidrives and drive modules.

“We place high demands on our suppliers, especially concerning product quality, reliability and service. ABB drives live up to our requirements, and for ten years now we’ve had a strategic partnership with ABB,” says Mr. Li Xiang.

ABB developed its first AC drive in the 1970s, and today they offer the most advanced range of variable speed drives in the world.

ABB drives cover a wide power and voltage range, including voltages up to 13.8 kilovolts and

power up to 100 megawatts.

Using variable speed drives to intelligently control motors increases energy efficiency. Over the 40 years that ABB has been delivering millions of drives to all industries, a huge amount of energy has been saved. The installed base of ABB drives saved 445 terawatt-hours (TWh) in 2014 alone, equivalent to the consumption per year of more than 110 million households in the EU. If that 445 TWh would have been generated by fossil fuel-powered electricity plants, ABB drives reduced CO2 emissions in 2014 by about 370 million metric tons, corresponding to the yearly emissions of more than 90 million cars.

For more information: http://new.abb.com

Banner Engineering adds long-range fiber amplifier compatible with hundreds of fiber assemblies Banner Engineering (www.

BannerEngineering.com) has introduced a long-range dual display fiber amplifier with a high power LED that drives large amounts of light through small core fibers. The new DF-G3 joins the company’s previously introduced general purpose and high speed amplifiers and hundreds of fiber assemblies to support sensing applications in many industries.

Output options include single and dual discrete, and analog.

With sensing range up to 3,600 mm, the amplifier is designed for demanding applications including: • edge guiding using analog output and fiber array • precise positioning using discrete output and lensed 24

New DF-G3 fiber amplifier from Banner Engineering allows long-range sensing up to 3,600 mm.

fiber • long range sensing using discrete output and opposed or diffuse fiber Easy-to-read dual digital displays show signal level in red and threshold values in green. A simple user interface assures easy setup and programming. Sensing output is compatible with all standard PLCs, HMIs and other machine control systems.

DECEMBER 2015 | ENGINEERING REVIEW

The amplifier’s compatibility with multiple fiber lenses and arrays supports ease of use by providing a consistent user interface for all applications.

Physical separation of the amplifier from the sensor allows use in harsh conditions. A crosstalk avoidance algorithm allows multiple units to be mounted adjacent to one another for efficient machine configuration.

Banner Engineering is a leading manufacturer of vision, photoelectric and ultrasonic sensors, fiber optic assemblies, machine guarding systems, measurement and inspection systems and wireless network products. The company provides local application support

worldwide.

Applications include: • Automotive • Bottling • Electronics • Semiconductors • Automation • Instrumentation • Food Processing • Packaging • Pharmaceutical • Machinery • Inspection & Test • Plastics • Printing • Converting • Paper • Glass • Non-woven textiles For more information www.bannerengineering. com/eu www.engrreview.com

BUSINESS NEWS

AUTOMATION

New ACU 8 cabinet solution expands Bonfiglioli drive portfolio Bonfiglioli Riduttori S.p.A., a global designer and manufacturer of gearmotors, drive systems and planetary gearboxes, announces a new frequency inverter series, the ACU8 Cabinet Solution, which expands its drive portfolio.

Specially designed to meet the customer requirements with a wide range of options, such as PLC functions and feedback sensors, ACU 8 Cabinet solution can be flexibly integrated into any automation process by using either standard control mode or bus communication protocols.

The liquid cooled version does not require a large cooling fan, which makes the ACU 8 suitable for heavy industries with harsh environments in industries like mining, metals and paper.

This 6 phase / 12 pulse compact drive brings benefits such as cost effectiveness and energy saving by reducing harmonics distortion.

With a high degree of protection (IP54), these compact devices can be installed almost anywhere in the plant. The ACU 8 parallel connection (Modular system above 400KW) is well optimized by synchronizing AC output current with a view to not using any output filters.

ACU 8 series also offers the “Must” by controlling either Induction or PM (permanent magnet) motors in sensorless or closed loop control.

Bonfiglioli is committed to providing one of the best products in High Power Density (370 ), and the most efficient and energy saving solution.

26

Benefits: • PLC functions with Graphical Software tool • Volumetric flow control for fans and pump applications • 525V and 690V supply voltages for heavy industry and steel industry • Modular system scalable for power requests • High precision closed loop configuration • Liquid cooled system for space saving and high power density • 6 phase / 12 pulse for cost effectiveness and energy saving • Multi communication protocols available Key Features: • Power ratings: 200 KW to 1200 KW • Voltage ratings: 400V, 525V, 690V • Safety: STO ( Safe Torque Off, SIL2) • Conformity: CE For more information www.bonfiglioli.com

DECEMBER 2015 | ENGINEERING REVIEW

From Custom Sensors & Technologies (CST) to InnoVista Sensors™ Following the sale of some of the activities of its portfolio (Brands: BEI Kimco, BEI Sensors, Kavlico, Crydom and Newall), the company called Custom Sensors & Technologies (CST) is reorganizing.

As of, December 1st, 2015, the company InnoVista Sensors™ is created with the Crouzet Aerospace, Crouzet Automation, Crouzet Control, Crouzet Motors, Crouzet Switches and Systron Donner Inertial commercial brands.

With its dynamic and well established commercial brands, this change of identity relies on a dual ambition: • Increase our presence in the sensors and other components markets at the heart of Automated Systems and critical applications.

• Strengthen our innovation policy as a major axis for development Through our recognized expertise, reliability and adaptability, we are strengthening our investment towards Excellence and Innovation.

This evolution confirms our renewed commitment to bring the performance enhancing solutions that will meet current and future market demands.

About InnoVista SensorsTM InnoVista SensorsTM: your trusted partner of choice to face industrial challenges of today and tomorrow.

InnoVista SensorsTM is a worldwide industrial specialist of sensors, controllers and actuators for automated systems.

Through its brands, Crouzet Aerospace, Crouzet Automation, Crouzet Control, Crouzet Motors, Crouzet Switches and Systron Donner Inertial, InnoVista SensorsTM offers a wide range of reliable, efficient and customizable components dedicated to the Aerospace & Defence, Transportation and Industrial market and segments.

Thanks to the recognized expertise of its teams and a strong innovation policy, InnoVista SensorsTM brings performance enhancing solutions to its customers worldwide.

InnoVista Sensors™ #23 - Trident Towers - 4th Floor 100 Feet Ashoka Pillar Road 2nd Block – Jayanagar - Bangalore - 560011 - India Tel: +91 8041132204/05 | Fax: +91 80 41132206 E-mail: india@cstsensors.com Web: www.innovistasensors.com

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ENGINEERING REVIEW |

27 | December 2015

s ExactDress™ Dressing Control

© 2013 Schmitt Industries, Inc. All rights reserved. SBS DYNAMIC BALANCE SYSTEM is a registered trademarks of Schmitt Industries, Inc.

SBS PRECISION SYSTEMS (INDIA) PVT. LTD. Tel: 033-32920078, Cell: 9331140202, Email: enquiries@sbsindia.in | Web: www.sbsindia.in See us at EMO 2013. Hall 6 Stand C37.

Fax: 033 24003097 • Kolkata • New Delhi • Pune • Bangalore

s AEMS Acoustic Emission Monitoring

s ExactControl™ Grind Cycle Management s SBS In-Process Balancing

Grinding Process Innovation

www.schmitteurope.com

BUSINESS NEWS

AUTOMATION

HARTING has now joined HWM develops data logger range for gas industry the Industrial Internet Consortium (IIC) New Intelligens suitable for network monitoring and AMR Over 200 members / Driving forward technological developments

HARTING has been represented on numerous national and international committees, associations and organizations for many years. This enables the Technology Group to drive forward technological developments as a pioneer, on the one hand, and allows HARTING to benefit from the experience of other companies in the sector on the other.

HARTING also recently became a member of the Industrial Internet Consortium (IIC). This association headquartered in Needham in the US state of Massachusetts aims to develop internet technologies for industrial deployment. It was founded in March 2014 by the US companies AT&T, Cisco, General Electric, IBM and Intel. Over 200 companies, which now also include HARTING, belong to the organization worldwide.

“The developments triggered by the Internet of Things will remain the mega issue over the coming years. HARTING will play an active role in the testing of new technologies. Our membership of IIC means we are always on the pulse of the latest 28

developments,” explained Dr. Frank Brode, Senior Vice President New Technologies at HARTING. About HARTING: The HARTING Technology Group is one of the world’s leading providers of industrial connection technology for the three lifelines of “Power”, “Signal” and “Data” and has 12 production plants and branches in 42 countries. Moreover, the company manufactures cash desks and checkout areas, electromobility components, as well as hardware and software for customers and applications in areas such as automation technology, robotics and transportation. In 2013/14, some 4,200 employees generated sales of 547 million euros.

For more information www.HARTING.com

DECEMBER 2015 | ENGINEERING REVIEW

HWM has launched an intrinsically-safe range of data loggers suitable for the gas industry, after 30 years developing monitoring, telemetry and data logging solutions for the water market. The new Intelligens range will offer a number of variants suitable for gas network monitoring and automatic meter reading. The new data logger is certified to ATEX Zone 0 and suitable for applications including gas network pressure surveys, governor / regulator station monitoring and extremity point monitoring. Thanks to multi-input functionality, the Intelligens unit can be supplied with multiple digital pressure inputs, in addition to temperature, flow and state recording. Data is transmitted via GPRS with an option for SMS backup. A 3G modem variant is also available.

The unit’s telemetry options, robust construction and five-year battery life make it particularly suited to applications requiring an accurate and reliable monitoring system on sites which are remote, hard to access or visited irregularly. Advanced

features such as digital pressure transducers ensure long-term stability with negligible drift.

The logger’s two-way connectivity allows for remote programming and advanced interrogation, avoiding the need for unscheduled and expensive site visits. An advanced alarm template can be uploaded to enable an alert to be sent to multiple recipients. When an alarm event occurs the unit’s accelerated sampling frequency and data transmission options allow the user to monitor and respond to changing conditions with much greater confidence.

The low-power electronics ensure a five-year battery life, even after increased data transmission rates during alarm conditions are factored in. The internal battery can be supplemented with solar power or external battery packs.

For more details about HWM range of products, please contact the Regional Export Manager, Paul Harrison at PHarrison@hwmwater.com www.hwm-water.com www.halma.in www.engrreview.com

| June 2015 ENGINEERING REVIEW REVIEW | | 2947| December ENGINEERING 2015

BUSINESS NEWS

AUTOMATION

HMS Industrial Networks presents new solutions for the Industrial Internet of Things at SPS/IPC/Drives in Nuremberg HMS Industrial Networks will present a number of new industrial communication innovations for the Industrial Internet of Things at the SPS/IPC/Drives fair in Nuremberg, Germany, 24-26 November. The new solutions and prototypes enable communication between operational technology (OT) on the factory floor and Information Technology (IT) resulting in unprecedented efficiency gains.

The benefits of Industrial IoT Building on 25 years of experience in industrial communication, HMS’s Industrial IoT solutions will be a gamechanger for many machine builders and plant owners. For example, they will allow machines to communicate their operation status to IT systems enabling predictive maintenance. They will also allow machine builders to become service providers and sell maintenance as a service. IT systems can analyze information from real-time industrial systems and present KPIs and statistics from previously unattainable OT systems.

At SPS/IPC/Drives in Nuremberg, HMS will present: IT/OT Bridging solutions New “edge connectivity gateways” enable access to OT information from the IT-level giving business intelligence systems unprecedented access to live information from production facilities. Among other things, HMS will present new gateways for connecting ROFINET and PROFIBUS to .NET on the IT level. Another piece of news is an “embedded IIoT” solution where integrated Anybus chips, bricks and modules open a direct channel to the IT level making the host machine “IIoTready.”

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Cloud solutions HMS’s proven and trusted Netbiter solution already connects thousands of drives, generators, UPSs and other OT-machines to the cloud where they can be monitored and controlled remotely. HMS now presents new solutions for connectivity to 3rd party clouds such as Thingworks, Oracle and SAP. Connection to these clouds can be made using HMS’s new IT/OT bridging solutions.

Industrial Networking HMS’s current product portfolio for industrial networking is already connecting more than 3 million automation devices around the world. Many of these devices get connected to some kind of controlling system – a basic form of IIoT. At the SPS/IPC/ Drives fair, HMS also presents a new OPC UA solution for the German “Industrie 4.0” initiative meaning that an OPC UA server is offered inside the Anybus communication solutions providing data from the factory floor. “For us at HMS Industrial Networks, the Industrial Internet of Things is nothing new,” says Jörgen Palmhager, COO, at HMS Industrial Networks. “We have been ‘Connecting Devices’ for more than 20 years and enabled millions of machines to communicate with controlling networks. Through our HMS Labs

DECEMBER 2015 | ENGINEERING REVIEW

PROFIBUS/PROFINET to .NET gateways and solutions for embedded IIoT are two examples of what HMS will present at SPS/IPC Drives in Nuremberg.

initiative, we have been working with Industrial IoT for several years and while other companies are still discussing IIoT roadmaps, we are presenting actual prototypes, products and solutions – innovations which will provide substantial value as users can do predictive maintenance, KPI-follow-up, machine analytics, data mining, big data processing, production statistics and much more. Industrial IoT will be a game-changer for many automation companies and HMS is technologically very well positioned to help customers realize the promises of IIoT. ”

communication including remote management. HMS develops and manufactures solutions for connecting automation devices and systems to industrialnetworks under the Netbiter, Anybus and IXXAT brands. Development and manufacturing take place at the headquarters in Halmstad, Sweden and in Weingarten, Germany. Local sales and support are handled by branch offices in China, Denmark, France, Germany, India, Italy, Japan, UK, and USA. HMS employs over 350 people and reported sales of 57 million EUR in 2013. HMS is listed on the NASDAQ OMX in Stockholm.

HMS Industrial Networks HMS Industrial Networks is the leading independent supplier of products for industrial

For more information Web: www.anybus.com www.engrreview.com

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BUSINESS NEWS

AUTOMATION

Kontron’s new endurance tablet family – Powerful, feature-rich, Robust The 10” Endurance Tablet is the first product of a new mobility Tablet product line Kontron, a leading global provider of Embedded Computer Technology (ECT) announces the 10” Endurance Tablet, the first product of its new Endurance Tablet product line.

There are many rugged tablets on the market but Kontron’s Tablets take the user experience to the next level with the most brilliant display on the market and broadest set of already integrated I/O and connectivity functions. Equipped for extreme environments, the Endurance Tablet functions submerged in water, covered in dust, high heat, frost, shock and even after dropping.

The 10” Endurance Tablet has two options. The RT-KT-XX Tablet ships with either Intel Atom E3827 processor that supports both Windows and Android OS, or 5th generation Intel core i5 processor with Windows. Both Tablets have up to 8 GB memory, powerful 8 hour hot swappable battery with option to extend up to 13 hours operation and many

connectivity functions including Wi-Fi 802.11 a/b/g/n/ac, 4G LTE (optional), Bluetooth V4.0, GNSS (GPS/Glonass/BeiDou).

Rugged capabilities include IP65, MIL-STD-810G, and 5 feet drop resistance.

The Kontron Endurance Tablet differs from other tablets on the market by providing 1000 nit sunlight readable display, and capacitive multi-touch that supports glove touch, water rejection, and palm rejection.

Additionally, this tablet comes with with a comprehensive set of accessories. Customers can also choose Kontron’s Global Service options which provide extended warranty, accelerated technical support, hot swap exchange, and professional services anywhere in the world.

Michael Väth, Kontron’s Executive Vice President of Global Sales & Marketing explains the importance of extending real value to customers. “Kontron has a wide range of experience in delivering embedded solutions, and mobility is a key requirement in all of our industries. The Kontron Endurance Tablet with best-in-class features and functionality perfectly fulfils the needs and requirements of our customers for their mobility strategies.”

The Kontron Endurance Tablet also plays a powerful role with Kontron’s global channel partners. “Within just a couple of weeks from the launch, the Kontron Endurance Tablet gained the highest number of opportunities for a Kontron new product in the last few years,” said Tedy Kratenstein, EMEA President of Elma Group. “Its great success is a clear vote of the customers for the Tablet’s set of features that prevail over other handheld products in the

industrial, HLS and defense markets. The additional services, warranty and competitive price complete this attractive package.

We look forward to continued success and Kontron’s expansion of the Tablet into a family of products”.

The Kontron Endurance Tablet is also reaching great strides in the North American channel. “Arrow is excited to offer the new Kontron Endurance Tablet,” said Ned Kelly, Vice President of Sales for Arrow’s OEM Computing Solutions business. “This cost-effective Tablet is ideal for OEMs and other Arrow customers looking to deploy their software on a rugged hardware platform.”

Over time, Kontron will introduce a portfolio of rugged mobility products. The Kontron Endurance Tablet also completes existing product offerings in automation, defense, and transportation.

For more information www.kontron.com

NORD India has won “Best HR Practices” Award 2015 NORD Drivesystems Pvt. Ltd has been honored with the first place in “Best HR Practices” Award from Genius Consultant in association with The Times of India, which is one of the largest newspaper in India by circulation and largest selling English-language daily in the world. Directors from Economic Times were also present during 32

the event. Genius Consultancy is a 22 yrs. old company with a turnover of 550 crores and they are successfully conducting HR Excellence Award since last 5

DECEMBER 2015 | ENGINEERING REVIEW

yrs. In 2015, they included 15 Award categories in two groups i.e. companies having turnover upto 500 crores and 500 crores & above. They have received more than 500 nominations including companies like Piaggio, Mahindra, JK Papers, MSP Steels, Simplex, Coromandel, Britannica and various other software & logistics companies.

The “Best HR Practices” award was presented to Mr. PL Muthusekkar, Managing Director and Mr. Pankaj Vohra, Branch Manager (Sales) from NORD India, also it was the first award announced during the Award Presentation. Among all 38 Awards, 9 Awards were given to

Continue on page no.34 www.engrreview.com

BUSINESS NEWS

AUTOMATION

Mr. PL Muthusekkar, Managing Director and Mr. Pankaj Vohra, Branch Manager( Sales ) from NORD India while receiving the Award

Continued from page no.32 Women HR Professional. “It was difficult to choose the winners, however determining factor was to recognize less-known companies who is following excellent HR practices” exclusively mentioned by the Jury members.

Below are some highlights that has helped the jury members from top industrial leaders & research team for recognizing NORD for “Best HR Practices”: Transparent & Open Management: NORD Management is very transparent and open towards its employee to create an authentic and engaging environment at work.

We communicate amply and accessibly NORD’s mission, vision and values. Our HR policies are clear, understandable to everyone.

Our top management is accessible to all employees and they make sure there is a healthy work environment.

Employee Motivation: Open house (quarterly basis) - The main objective of open house is to encourage and create positive vibration among the team by providing them open platform 34

to speak out their creativity & ideas. Also, management shares business updates with everyone.

Award & Recognition - NORD Management believes in appreciating their employees about their good performance and achievements in the form of various awards & recognitions.

Recognizing and honoring employees is meant to encourage repeat actions, through reinforcing the good behavior, work & performance.

Employee Personal Care: We take care of our employee not only on professional level but also with their personal issues Personal care on medical issues: On medical emergencies we provide flexible work timings, extended leaves, monitory support etc. to the needy employee.

Family Day: We celebrate Family Day to help our employee gel well with each other along with their families and create a feeling of benevolence & goodwill. The “connect-with-family benefits” strengthen emotional bonds as well increase motivation, commitment & satisfaction.

Birthday Celebration: We

DECEMBER 2015 | ENGINEERING REVIEW

Other attendees congratulating Mr. Muthusekkar on winning this prestigious award

celebrate birthday of each and every employee starting from presenting him a gift and card till publishing & communicating this special occasion to the entire organization. Cultural & Festival day celebration: We also celebrate some other events like cultural day, various festive days etc.

Complaint Management System: We have a separate team to address employee grievances on periodical basis.

Also, we have placed complain & suggestion box for employees to put in unidentified general issues without disclosing their identity.

Committee against sexual harassment at work place: NORD believes in maintaining the dignity of every employee working in the organization and nurtures growth through creating a positive and congenial work environment. Sexual harassment committee was formed in 2014 at NORD India to take care & resolve any issue under this category.

Safety Committee: We have separate team for all safety measures starting from clear instructions to cab users etc. We also celebrate safety week. And

involved in regular health checkup for employees.

Special coverage of employee’s personal & professional profile in our quarterly magazine: We do this to know our people from inside & let others know them as well.

It also helps to take care of their personal & professional needs; to unite them with others & to make them feel worthy.

Team Culture: Several departmental groups have been formed to promote team culture like Food committee, Quality, Service, Margin committees, what’s app groups etc.

Promoting Togetherness inside organization: We have incorporated several other initiatives to promote healthy culture like canteen sittings had been designed strategically to have food together on one table. We have only one very big table with many chairs.

There are no separate sitting arrangements for individuals or small group.

For more information Web: www.nord.com www.engrreview.com

BUSINESS NEWS

AUTOMATION

Omron accentuates ‘Total Traceability’ as a key essential for automotive manufacturing process Reiterating its contribution towards the automotive sectorone of the main drivers of manufacturing growth in India Omron Automation underlines the role of ‘Total Traceability’ as a futuristic technology set to bring in significant advancements in the factory automation domain.

The insight was shared by Mr. Sameer Gandhi, MD, Omron Automation India at the CII Industrial Automation Summit -2015 held at Gurgaon today.

Speaking at the summit, Mr. Gandhi said, “Total Traceability is the ability to trace & verify the history, location, or application of an item by means of documented recorded identification. Considering one defective product can bring humongous loss and

setbacks to the credibility of a brand, the solution holds a lot of importance to ensure zero -defects manufacturing system.

This attains more significance for the automotive industry where assembling of multiple complex components needs constant checking at every step and productrecalls are witnessed quite often.”

Explaining more about the practical applications of Traceability solutions provided by Omron for the automotive sector, Mr. Gandhi further explained, “For example, in a brake assembly (which has multiple parts), a piston ring assembly or a ball-bearing assembly- the entire assembly can be checked for visual completeness and quality including dimensions by an OMRON vision system. It not

only identifies whether the quality is acceptable or not but also can store the images for future analysis.

Omron’s Programmable Logic Controller portfolio enables Big Data management of these images collated with parameters ensuring its real time availability for the people on the manufacturing line who see many possibilities to use this data - for statistical analysis, quality control, quick identification of faulty parts, managing & tracing loss of components while processing from one plan to another - to name just a few.”

Not only automotive, the technology has immense potential in other sectors too such as FMCG, Pharmaceuticals, Digital Equipment manufacturing including OEMs & Part Suppliers who have to

Red Lion appoints new executives to support “Customer First” Vision Red Lion Controls, the global experts in communication, monitoring and control for industrial automation and networking, announced that the company is enhancing its focus on customer service with the appointment of Paul De Sousa as Director of Customer Engagement.

In addition, Scott Rose has been promoted to Director of Technical Services, an expanded role that unifies sales engineering and technical support management.

In these positions, both executives will be integral to executing Red Lion’s “Customer First” vision, a corporate initiative designed to make it easier for distributor and end-user organizations to do business with Red Lion worldwide.

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“Paul’s extensive experience in customer service and organizational efficiency nicely complements Scott’s engineering and technical aptitude. Together they will manage all aspects of service and support by instilling a culture focused on our putting distributors and end users first,” said Mike Granby, President, Red Lion Controls. “In today’s world of choice, Red Lion values and understands the importance of solid working relationships. This is why we are rolling out our ‘Customer First’ program to further build on a strong heritage of being a responsive company that customers trust.”

Paul’s customer-focused background builds on 20 years’

DECEMBER 2015 | ENGINEERING REVIEW

experience in customer relations and call center management at leading manufacturing companies, which include his most recent position as Executive Director of Global Customer Services/ Consumer Experience at Moen International. He also served as Vice President of Customer Care with American Standard Companies, and VP of Service Operations with Netgrocer where he helped design and implement business performance models.

“Joining Red Lion offers me an exciting opportunity to make a difference by applying my customer relations and operations experience on a global scale,” said De Sousa. “Knowing that satisfied customers are key to our

share their production data to the manufacturers in real time.

Companies adopting traceability can not only actively participate in developing a sustainable and safe production process but also witness significant growth in their profit.

Commenting on the Omron’s growth story in India, he states that “With the impetus provided

by Make in India, the scenario is quite optimistic. Omron is one of the leading players in the Industrial Automation sector across the globe and is striving to fortify its position as ‘enablers of Make in India’ initiative by providing cutting edge solutions for the manufacturing sector.”

For more information Web: www.omron.com success, I look forward to working alongside Scott and Red Lion’s service and support teams to provide the best possible customer service in the industrial automation and networking industry.” With more than 20 years of electronics and engineering experience, Scott has been with Red Lion since its acquisition of Sixnet in 2011. His technical support and management background is well suited to helping organizations prepare their systems for the Industrial Internet of Things (IIoT). To better assist customers and distributors in meeting this challenge, Scott’s expanded sales engineering and technical support role will ensure that Red Lion provides superior service and support at every step of the pre- and post-sale implementation process. www.redlion.net www.engrreview.com

BUSINESS NEWS

CHEMICAL & PROCESS

HRS displayed energy efficient heat transfer technology for pharma industry at P-MEC 2015

HRS Process Systems Ltd. (HRS), part of HRS Group, UK participated in the Pharma Machinery, Equipment & Technology (P-MEC) Expo 2015 which was held from 1st Dec to 3rd December 2015 at Bombay Convention and Exhibition Centre, Mumbai, India. With the aim to focus on highlighting the company’s superior products and expanding reach across various segments of the high growth Pharma and healthcare industry, HRS showcased specialized, high performance heat transfer solutions including Ecoflux* Corrugated Tube Heat Exchangers, HRS Funke Plate Heat Exchangers, HRS Hot Water Systems and other heat exchanger based systems.

HRS‘s flagship product is Ecoflux* Corrugated Tube Heat Exchangers (CTHE). HRS is pioneer in bringing the corrugated tube technology for a range of pharma processes like heating, cooling, condensation, exhaust steam heat recovery, gland cooling, oil cooling, closed loop water cooling etc. HRS Funke Plate 40

Heat Exchangers (PHE) is used for processes like water cooling, hydraulic oil cooling and heat recovery. These heat exchangers have proven to give enhanced benefits in terms of energy efficiency when integrated into Heat Exchanger based Systems. These are custom-made compact modules for instantaneous hot water generation and similar applications. These systems are designed and programmed not only for heating water to a desired temperature using low pressure steam, but also enable to maintain the required temperature of water with accurate temperature control.

Mr. V Gokuldas, Managing Director, HRS Process Systems Ltd said “ The Indian Pharma sector is poised to be third largest pharmaceuticals market by 2020 in terms of incremental growth. It is among the top five sectors in the Indian economy attracting foreign direct investment (FDI). Ramping up investments through plant expansions and setting of new manufacturing facilities is a

DECEMBER 2015 | ENGINEERING REVIEW

natural corollary to achieve this growth. HRS has been at the forefront in leading technology and innovation in energy efficient heat transfer solutions in the Indian pharma sector.

Our R&D has also enabled provide state-of-the-art systems to ensure increased efficiency and accurate processing of critical pharmaceuticals, nutraceuticals and probiotic health supplements, which is the most recent demand of our customers. With this technology, we are committed to offering customised and cost-effective solutions that meet global benchmarks to the pharma and healthcare industry.”

P-MEC India is co-located with CPhI India, a sister brand of CPhI Worldwide - the most renowned and recognized event in the international pharmaceutical industry.

P-MEC India co-located events are the largest and most comprehensive pharmaceutical industry events in South Asia with key decision makers in pharmaceutical industry from over 85 countries, including

India, China, US, UK, France, Italy and others participated.

The event highlighted latest knowledge and trends in the industry. Pharma majors and HRS’ clients such as Cipla, Hetero, Dr. Reddy’s, Aurobindo and Emcure were some of the well-known companies that visited this exhibition.

According to some industry reports, the Indian pharma industry could generate $ 55 to $ 70 billion revenue by 2020. Thus the thrust on advancement and upgradation in infrastructure is inevitable.

HRS plans to play a key role in this growth journey to give the technology edge for high quality end product.

For more information www.hrsasia.co.in www.engrreview.com

BUSINESS NEWS

CHEMICAL & PROCESS

De Dietrich® embraces green chemistry and establishes a partnership with SAS PIVERT Designing sustainable and competitive chemical processes In April 2015, De Dietrich® and SAS PIVERT signed a partnership agreement to equip the BIOGIS Center and to combine the resources of both companies to develop innovative plantbased chemistry solutions.

This partnership allows both companies to share their expertise and industrialize new processes using bio-based raw materials, particularly oilseed biomass.

“Sustainable development is a value shared by both of our companies. We are very pleased to initiate this partnership.” declared De Dietrich® President and CEO Daniel Steck at the time.

“Research advances in catalytic chemistry require adaptable equipment capable

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of working in diverse conditions in order to develop sustainable and competitive solutions. We work towards this goal with De Dietrich, to develop innovative plant-based chemistry solutions.” declared SAS PIVERT CEO Gilles Ravot.

The BIOGIS Center is equipped with a complete and innovative reaction and distillation system which is entirely remote controlled (utilities and automation), allowing distillations and reaction mixtures (homogenization, suspension, dispersion, crystallization...) to be performed on a variety of oilseed biomasses.

Within this partnership, De Dietrich® contributes its particular expertise in managing projects and studies up to their market release, as well as carrying

DECEMBER 2015 | ENGINEERING REVIEW

out user training.

The new processes designed within the BIOGIS Center will allow SAS PIVERT’s industrial partners to be at the cutting edge of innovation in plant-based chemistry.

Thanks to this partnership, new molecules and new processes stemming from research will be available for industrial use.

Opening up innovation, from plants to chemistry BIOGIS Center is a unique technological platform dedicated to the development of plant chemistry products and processes designed to valorise the entire plant. Operational since autumn 2015, it includes several thematic labs including a catalytic chemistry lab operated under the aegis of the partnership.

The processes developed are

guided by the principle of sustainable development, using a renewable raw material that is both promising and competitive: oilseed biomass.

Drawing on its expertise and experience, De Dietrich® has developed solutions and equipment aiming on the one hand to transform plant-based material and on the other hand to optimize the energy consumption of this type of material.

For more information www.dedietrich.co.in

www.engrreview.com

BUSINESS NEWS

ENGINEERING

Shell Lubricants chosen as Tata Hitachi’s lubricant supplier in India Announces its association along with a product showcase at Excon 2015 – South Asia’s largest construction equipment exhibition Shell Lubricants, the global market share leader in finished lubricants, announced its association with Tata Hitachi as the approved supplier in India. Under this association, seven Shell Lubricants products will be used across the entire Tata Hitachi product range.

The announcement was made by Shell Lubricants today at Excon 2015 - the 8th International Construction Equipment and Construction Technology Trade Fair organized by CII in Bangalore.

Shell Lubricants’ products that have been approved by Tata Hitachi are Shell Tellus S3V 46, Shell Spirax S4 TXM, engine oils like Shell Rimula T3 15W40, Shell Rimula T4 15W40 and Shell Rimula T5 E 10W30, Shell Spirax S2G 90 gear oil and Shell Gadus S2V 220 2 grease. These products help in protecting the meticulouslydesigned Tata Hitachi machineries and contribute to efficient

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operation by reducing lubricant consumption and lowering the maintenance cost. Following this association with Tata Hitachi, Shell Lubricants has further consolidated its presence in the Indian construction sector with product approvals from other leading OEMs including Schwing Stetter, L&T-Komatsu and Putzmeister.

Speaking about the partnership, Mr. Nitin Prasad, Managing Director, Shell Lubricants India, said, “We are extremely proud of this association which reflects Shell Lubricants’ strong partnerships in the Indian market. Similar to our other OEM partnerships, our work with Tata Hitachi rides on our inherent philosophy of knowledge-sharing and collaboration. We are excited to bring this announcement to Excon 2015, an excellent platform for interaction with customers

DECEMBER 2015 | ENGINEERING REVIEW

and OEM partners. It provides us an opportunity to strengthen our knowledge base, showcase latest technological offerings and forge long-term partnerships with potential stakeholders.”

Shell Lubricants understands that in the construction industry, customers are constantly striving to meet deadlines and lower operating costs. Keeping this in mind, the company has a wide range of lubricants and services designed to make a real difference to the entire operation which ensures reliable lubricant supply for remote projects and increased equipment availability.

Commenting on the announcement at Excon 2015, Mr. Akhil Jha, Vice President Technical, Shell Lubricants India, who was present at the event to interact with key customers and OEMs said, “At Shell Lubricants, we work closely with OEMs and customers to develop products

to fit their needs. Construction is among the priority sectors for Shell; hence keeping this in mind, we participate at such forums.

The objective is to showcase our technology, products and services which can offer significant value to our customers.

With an expected traction of more than 850 exhibitors and 32,000+ business visitors, Excon 2015 is considered to be the largest construction equipment exhibition in South Asia. It is an ideal platform that presents dynamic opportunities for customers, OEMs, manufacturers as well as industry bodies. This year, we bring the news of our association with Tata Hitachi to Excon. Following a series of successful trials that proved our products were an ideal match for its equipment, seven of Shell Lubricants products have been approved by Tata Hitachi to be used across its product range.”

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BUSINESS NEWS

ENGINEERING

Tata Steel’s Long Products Europe business secures five-year rail supply agreement in France Tata Steel’s Long Products Europe business will continue to supply French rail operator SNCF for at least five more years after a new deal was signed.

The company’s rail mill in Hayange, north-eastern France, has supplied the French network for more than 130 years. With Tata Steel, and previously Corus, being SNCF’s main rail supplier since 1999, the contract renewal will see that continue for the next five years with an extension option for a further four years.

Tata Steel is expected to supply the bulk of SNCF’s 750,000 tonne requirements of high-quality rail over the duration of the renewed contract in

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lengths of up to 108 metres from its Hayange facility. Tata Steel’s Rail Sector Head, Gérard Glas, said: “This contract will provide a valuable foundation for our future order book and keeps SNCF at the very heart of our focus for delivering customer satisfaction in terms of quality products and services.”

The Hayange rolling mill is supplied with steel from Tata Steel’s Long Products Europe steelworks in Scunthorpe, North Lincolnshire, in the UK.

DECEMBER 2015 | ENGINEERING REVIEW

The contract resigning follows a €35 million investment by Tata Steel in 2011 which allowed the Hayange mill to produce 108m lengths of rail that SNCF will use throughout France’s standard and high-speed networks.

Gérard added: “This contract win has been made possible by our continued drive to be more customer focused. By working closely with SNCF, by learning from them and by developing the products and services they need, we have shown the benefits close working relationships like this can bring.”

Jacques Rapoport, President of SNCF, said: “This contract provides visibility to our industrial partners. We wanted to develop this type of long-term contract for three reasons: to increase our rail capacity to cope with an unprecedented workload to renovate the existing network, to improve our manufacturing efficiency by providing additional

scope for innovation and finally to challenge our processes to enable continuous improvement.”

Hayange is one of the most technically advanced rail mills in the world, producing a broad range of products including the world leading Stress-Free heat-treated grades which deliver excellent wear-resistance and reduced foot fatigue in areas with high-traffic and heavy axle loads.

As well as long length and heat-treated rail, Hayange will supply Sogenox® - an innovative type of rail which enables the train’s location to be communicated through the track using electrical signals. Sogenox rail ensures track circuits can be transmitted even in low traffic areas, avoiding the issue of rail surface oxidation.

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BUSINESS NEWS

ENGINEERING

Airpipe : Difference with performance Instamod Airpipe Pvt. Ltd. is 100% subsidiary of ECO PIPE LTD, Hongkong is engaged in air compressor industry & air transmission industry, making products for compressed air pipeline network. WE design, manufacture & sell quick connect air piping solution for compressed air, vacuum & inert gases. We specialize in air pipe work systems for new project, for renovation, extension or modification of existing systems for industries in Textile, Electronics, Automobiles, food, chemical fields, Packaging and Printing etc. We have successfully won over 15000 users abroad and some installation in India also.

The AIRPIPE full performance Compressed air pipe system differentiates itself through outstanding design, material& production process. The products are upgraded & improved at regular intervals to meet customers needs at the best of our ability, Meanwhile, we guarantee 10 years quality assurance & provide excellent service.

Our specialised technical team follows the entire production development cycle from design to the creation of the moulds to the final

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manufacturing.

We provide the excellent & complete set of service .Before sales we will get ourselves well understood of your actual demand and production situation to work out the best customized air solution for you. We will maintain this solution as reliable, energy saving, efficient & flexible as we can by keeping close track of your project and providing the necessary training.

MATURE TECHNOLOGY PERFECT QUALITY The compressed air pipe systems plays an important role in the entire line of the production.

AIRPIPE system adopts the unique technology, providing the high quality compressed air under the suitable pressure environment, reducing the energy cost for the client.

The spare parts for our system are more flexible for installation and can meet different design & production

DECEMBER 2015 | ENGINEERING REVIEW

requirements for different customers.

CORROSION RESISTANT Aluminium pipe being anodized makes the pipe more effective for resisting corrosion which further help in getting optimal pressure drop in the pipe line system.

LOW PRESSUE DROP • High quality& smooth inner surface will never rust. It ensures a suitable flow of compressed air & guarantees the safety at the point of use.

• High Performance of “O” sealing ring ensures excellent seal & no leakage.

• Fin guide design & low friction inner surface eliminate the airflow restriction, reducing the pressure drop as much as possible • Full volume flow reduces the pressure drop efficiency SUPER FLEXIBILTY • AIRPIPE spare parts can

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be dismounted & used repeatedly which adapt to the changing environment Shunt device & branch pipelines can be added quickly at any time, which can adapt to the adjustment of production line The header slops in the direction of the airflow towards to low point so that the condensed water can be removed from pipe system The Pipe & the joints can be assembled quickly without any preparation Quick assembly, No Welding, agglutination or inter twist is needed No deep training is needed Light, easy to cut the pipes, easy to operate on site

Exhibition participated Recently we participated in Engimach2015 held @ Ahmedabad, the response was very effective and customer was shown interest in the product and our services.

For more information Website: www.airpipe.in

www.engrreview.com

ENGINEERING REVIEW | 49 | December 2015

BUSINESS NEWS

MACHINE TOOLS

BFW – Ganesh Technologies Tech-center launch

Bharat Fritz Werner Limited, popularly known as BFW, is India’s major machine tool builder. One of the flagship companies of the Kothari Group, BFW was incorporated in 1961 in collaboration with Fritz Werner Werkzeugmaschinen GmbH of West Germany.

We have a wide product range of solutions for metal cutting applications – Vertical machining Centers, Horizontal Machining Centers, Turning Machines, Special Customized Machines, high-end 5 Axis machines etc. There are more than 30,000 BFW products across the globe. Catering customers like Ashok Leyland, Bosch, Force Motors, Greaves, Honda, Kirloskar Toyota Textile Machinery, L&T MHI Turbine Generators, Mahindra & Mahindra, Maruti Suzuki, Renault, Sound Castings, Tata Motors, TVS Motors and many more..

Our products find applications in a wide range of industries – Aerospace, Automotive, Defence, Die & Mould, General

Engineering, Medical Implants, Pums & Motor, Railways etc…

We are an ISO 9001:2008 and ISO 14001:2004 manufacturer, with our main manufacturing facility at Bengaluru, Chennai and Stuttgart Germany.

Our products are available through a vast sales & service network, both domestic and international. We are the recipient of several awards and recognitions – Including ‘Star Performer for Large Enterprise’

by Government of India, awarded for exports for 3 years by EEPC (Engineering Export Promotion Council) and many more…

German Subsidiary Matec Matec Machinenbau GMBH is the German subsidiary of BFW located in Stuttgart, Germany and is premier manufacturer of Travelling column 5 axis VMCs having more than 1500 installations globally. Matec supplies to OEMs and large organizations like Airbus, ABB, Trumpf, John Deere and Thyssen-krupp and caters to a diverse clientele across international market, boasting of its own overseas office located at Shangai, China.

Entry in Turning Business:

BFW is known for milling technology. Responding to customer requests we entered into Turning Solutions in 2015.

We acquired Turning Business from Chennai based company Proteck Machiniery in April 2015.

With this acquisition BFW is in a position to cater end-to-end Turning range, standard products and Solutions Turning etc.

Why Kolhapur: Kolhapur is major casting hub for automotive and farm equipment, and has seen several foundry based industries operating here synchronously with the “Make in India” programe. This region is growing consistently over few years, and has become a vibrant hub for Manufacturing.

To meet needs of customers in Kolhapur region like Sound castings, Mahabal metals, Mourya Industries, caspro metals, General Machine Tools etc, we have decided to strengthen our presence here by way of establishing a Tech Centre.

BFW association with Ganesh Technologies

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DECEMBER 2015 | ENGINEERING REVIEW

(Channel Partner): M/s Ganesh Technologies is our channel partner for Kolhapur region; with the market knowledge, sales expertise and customer relationships developed over two decades, this association will further strengthen the Kolhapur region and our support.

Initiatives: Products display: We will showcase cutting edge new products at Tech-Centre for customer’s next-Gen requirements.

Service & Spare-parts supply: We will position dedicated service engineers and stocking of the spares in tech-centre to closer to customers and providing effective after-sales and service.

Applications : Applications engineers stationed at Tech Centre providing solutions to challenging problems faced by customers.

Trainings : We will conduct customized and comprehensive training programs for production processes, engineering applications, maintenance etc.

Web: www.bfwindia.com www.engrreview.com

BUSINESS NEWS

MACHINE TOOLS

Free online Mastercam University course for maintenance customers CNC Software announced that Mastercam University, their online learning tool that gives both students and experienced users alike 24/7 access to Mastercam training materials, is providing free copies of their Mastercam X9 Update course to Maintenance customers.

This course is designed to help you understand the new features in the Mastercam X9 release.

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• Some topics that are covered in the Maintenance course are: • Geometry – 2D bounding box, level & WCS modeless dialog, selecting geometry by level • Design – Dynamic transform, Gnomon manipulation,

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translate/rotate, select all entities Solids – Solid positioning, mating faces, inserting clamps, rotate & translate fixture components Offset – Xform offset, offset contour, analyze distance, create arc polar Mill – Contour, lead in/out, solid chains, Backplot verify options, Verify / Mastercam Simulation Toolpath – Peel Mill, Dynamic Motion, 2D HST Blend, center start cut direction, extend entry/exit Tool – New tool shape/types, Barrel, Threadmill, Slot Mill with new upper corner radius control And much more.

Mastercam University is online video training that lets you learn at your own pace, your own time, and from experienced Mastercam trainers. Use these new online classes to get up-to-speed quickly, keep your skills sharp, or even prepare for official Mastercam Certification. Mastercam University is open to anyone with internet access, and can be

purchased through Authorized Mastercam Resellers.

For more information on Mastercam University, please visit www.mastercamu.com and http://www.mastercam. com/Support/Training/ MastercamU/Default.aspx.

Quant 3D introduces New, Faster Q300 3D Printer Quant 3D, a division of OK International, which is an operating company of Dover Corporation, is pleased to introduce the new Q300 3D Printer. The Q300 offers improved printing speeds – 30 percent faster than the Q200 – and is available for immediate delivery.

The Q300 features a large build volume of 10 x 8 x 8” (255 x 205 x 205 mm). It is equipped with a HEPA filter to remove airborne contaminants and fumes, and well-engineered with an internal steel chassis and 100 micron resolution. With fully automatic platform leveling and height sensing, no human interaction is required with the Q300. With an 52

MSRP set at $1,899.00, users can now acquire a professional grade 3D printer at an affordable price.

The Q300 provides outstanding print quality in both PLA and ABS plastic, and printing resolutions at 100, 150, 200, 250, 300 and 400 microns. The

DECEMBER 2015 | ENGINEERING REVIEW

system features a heated build platform, automatic platform leveling calibration and nozzle height calibration.

It comes in a compact size that fits on virtually any workbench or desk, and comes standard with one spool of premium ABS plastic (white). Many colors of filament are available.

“The Q300 represents a major breakthrough for Quant 3D’s product line, providing users a desktop-sized 3D printer capable of building durable, accurate models in both PLA and ABS plastic,” said Brent Denston, Director of Sales for Quant 3D. “The envelope-size, speed and operational cost of the Q300 will appeal to designers,

engineers, architects, educators and makers using 3D creation tools. With the Q300, they can now own a high-quality 3D modeling system that’s actually affordable to use.” The Q300 turns ideas and designs into professional 3D models at the touch of a button.

For more information www.quant3d.com www.engrreview.com

ENGINEERING REVIEW | 53 | December 2015

BUSINESS NEWS

MACHINE TOOLS

Pramet expands shoulder milling range Pramet’s popular shoulder milling range has been expanded with a new program of cutters, geometries and inserts.

This includes a program of helical cutters for roughing applications. Offering a depth of cut up to 108mm, the cutters are suitable for use with Pramet’s versatile ADMX 16 inserts and support medium machining of most engineering materials including cast iron, stainless steel and aluminium alloys. The large clearance between the cutting teeth, combined with internal coolant delivery, promotes efficient chip evacuation. The axial clamping of inserts on the end teeth increases milling stability. This creates less noise and vibration which, in turn, also reduces tool wear.

Karel Tiefenbach, indexable milling product manager at Dormer Pramet, said: “The new range of helical cutters offers additional performance and reliability for a variety of operations including shoulder milling, grooving and contouring.

“Our ADMX 16 range is one of our most popular inserts. The creation of a new milling cutter

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Pramet has added a program of helical cutters for roughing applications.

further expands this versatile program. Customers can now use the same insert type for several milling cutters and applications, offering a more efficient and reliable service.”

As part of the launch, two new positive geometries – MF and MM – have been added for milling stainless steel, super alloys, low carbon steel and non-ferrous materials. MF is a sharp and highly positive geometry, ideal for light machining and finishing operations.

MM is a universal sharp and highly positive geometry with stabilised cutting edge for finishing and semiroughing operations.

DECEMBER 2015 | ENGINEERING REVIEW

For use with shoulder milling inserts ADMX11 and ADMX16, as well as the LNGX12 range, the new geometries’ positive rake angle provides low cutting resistance, reduced cutting forces and less power consumption.

Meanwhile, Pramet has also expanded its range of inserts for economical shoulder milling. New radii and geometries have been added to the LNGU/LNMU16 assortment to provide greater choice. A further four radii options are now available offering a range of sizes from 0.8mm to 4.0mm.

New geometries include F, M and R for machining stainless steel,

steel and cast iron. A highly positive geometry FA is for copper and aluminium. An overview of all the new indexable ranges launched by Dormer Pramet in November 2015 is available in its latest product brochure. To order a printed copy or for more information contact your local Dormer Pramet sales office.

To download a pdf version of the brochure visit www. dormerpramet.com.

Watch a video of the new range on our YouTube channel, www.youtube.com/dormerpramet(https://youtu.be/q0hQjpGpEuI) Pramet is a product brand of Dormer Pramet.

www.engrreview.com

ENGINEERING REVIEW |

56 | December 2015

BUSINESS NEWS

POWER

Inox Wind commissions 800 MW at its integrated manufacturing facility in Madhya Pradesh • Facility to produce rotor blade sets, nacelles and hubs, and towers • Will Double Inox Wind’s Manufacturing Capacity to 1,600 MW • One of Asia’s Largest Manufacturing Facilities Inox Wind Limited, India’s leading wind energy solutions provider to IPPs, PSUs, Corporates, Utilities and Retail clients, is pleased to announce the commissioning of its 800 MW blade facility at its state of the art integrated manufacturing unit at Barwani district in the state of Madhya Pradesh. The unit will have an annual production capacity of 400 rotor blade sets and eventually also have an annual manufacturing capacity of 400 nacelles and hubs, 300 towers and will double Inox Wind’s production capacity to 1,600 MW. The manufacturing plant, which will be amongst the largest in Asia and billed to be the largest

in India, will drive investments and economic growth in Madhya Pradesh and provide direct and indirect employment to 5,000 people in the state.

The new manufacturing facility will enhance production of the company’s pioneering 100 meter rotor dia product and enable manufacturing of its game-changing 113 meter rotor dia product. The facility will also aid in efficient transportation of equipment to several wind rich sites in the country.

Inox Wind manufactures key components of Wind Turbine Generators in-house to maintain high quality, most advanced technology, reliability and

cost competitiveness. It offers complete end to end solutions from concept to commissioning and counts amongst its clients marquee names such as Tata Power, Ostro Energy, Continuum Wind, CESC, GMDC etc. Besides manufacturing and supply of WTGs, the company offers the whole range of turnkey services including wind resource assessment, acquiring land, developing the entire site infrastructure, building the power evacuation system, supplying the WTGs, erection and commissioning services, long term operations and maintenance services as well as postcommissioning support.

“The commissioning of the Madhya Pradesh facility is a significant milestone for Inox Wind. With the government’s renewed thrust on the development of renewable energy along with a supportive regulatory framework, India’s wind market is expected to be one of the world’s fastest growing. The enhanced capacity will enable the company to maintain its position as the leading manufacturer of wind turbine generators in India”said Mr. Kailash Tarachandani, Chief Executive Officer of Inox Wind Limited in his statement.

For more information www.inoxwind.com

Sembcorp sets up new india headquarters appoints vipul tuli as country head to further growth in the market Sembcorp Industries, a leading energy, water, marine and urban development group listed on the Singapore Stock Exchange, has set up country headquarters in New Delhi and appointed Vipul Tuli as Chief Executive Officer and Country Head for India.

India is one of Sembcorp’s key markets, and an integral part of the company’s emerging market strategy. Sembcorp is one of the leading foreign investors in India’s power sector with over 3,400 megawatts of thermal and renewable power capacity in operation and under development.

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Mr Tuli in his new role as the India head will focus on furthering growth as well as managing Sembcorp’s investments, governance and key stakeholder relationships within India. Mr Tuli is also appointed as global Head of Group Strategy at Sembcorp.

Tang Kin Fei, Group President & CEO, Sembcorp Industries said, “India is an important market for Sembcorp. The establishment of the new India headquarters reflects our commitment as a long-term investor in the country.

We are delighted to have Vipul join us as CEO and Country Head.

As a seasoned professional with a

DECEMBER 2015 | ENGINEERING REVIEW

strong background in the industry, we believe that Vipul will help accelerate Sembcorp’s growth and strengthen relationships with our key stakeholders in India.”

Prior to joining Sembcorp, Mr Tuli was with McKinsey & Company for the past 23 years.

In his management consulting career, he has acquired expertise in multiple industries, especially energy, utilities and infrastructure. He is well known in this industry for his work with energy operators, investors and policy makers on growth and performance improvement. Mr Tuli holds a Bachelor of Technology,

Chemical Engineering from Indian Institute of Technology Delhi and a Masters in Business Administration from Indian Institute of Management Calcutta.

For more information www.sembcorp.com www.engrreview.com

BE DYNAMIC!

THE FUTURE OF EFFICIENCY & SPEED IS HERE – MASTERCAM’S DYNAMIC MOTION TECHNOLOGY Since 2008, Mastercam has been building Dynamic Motion into our software. That means it has been shop-tested and proven in real-world environments. Dynamic Motion toolpaths carve out massive amounts of material quickly, reducing cycle times by up to 75% – while doubling and even tripling the tool life – immediately putting more money in your pocket. Sounds unbelievable, right? But as the market leader, we’ve had our Dynamic Motion toolpaths tested in most every conceivable work environment around the world. It works.

For more information, visit www.Mastercam.com 800-228-2877

BUSINESS NEWS

POWER

Sterling & Wilson wins order from Sindicatum renewable energy for setting up a solar photovoltaic power plant in Clark Sindicatum Renewable Energy, the leading Singaporeheadquartered Asian clean energy developer, has awarded globally leading Solar EPC, Sterling and Wilson, a contract to set up a new Solar Photovoltaic power plant in the Clark region of the Philippines. The solar photovoltaic power plant will be installed in Clark Freeport Zone, and possess a solar power generation capacity of 23 MW. With this order, Sterling & Wilson has scaled a new peak as a trusted Global Solar EPC Company.

Sterling and Wilson’s growing brand value as a technically competent, quality conscious, and cost effective solar solutions provider has been cemented with this order.

Sterling and Wilson’s order book now stands at 101 MW in Philippines alone. The new project in Clark will be constructed under the Department of Energy (DOE) Philippines Solar Power Procurement Program under the Feed-in-Tariff mechanism. The output power will be evacuated to the nearest NGCP substation.

No terrains are too tough for Sterling & Wilson when it comes to setting up efficient solar power plants. Technologically advanced services and comprehensive know how of thin film, mono crystalline,

and polycrystalline modules; along with different foundation of ramming and rafting type leads the organization to provide best solutions to its customers internationally. Sterling and Wilson will design the plant structure to withstand adverse soil conditions and high wind speeds. Sterling & Wilson will hand over the fully functional solar power plant to its owners by February 2016.

Clark Freeport zone is a former United States Air Force Base in Philippines that has now been redeveloped into an advanced economic center for Business, Industry, Aviation, Education, and Tourism in Philippines. Speaking on the order received for setting up a solar

power plant, Mr. Bikesh Ogra, President, Sterling and Wilson, Electrical & Solar Business said, “Our hard work and persistence in being ever present and relevant in the International Solar market has started reaping good results.

The fact that we have been awarded the contract for setting up a solar power plant in Clark Freeport Zone bears testimony to our superior engineering capabilities, experience, and expertise in setting up solar power plants internationally.

We are confident of providing a technically superior and robust solar power plant that will stand the test of time.”

For more information www.sterlingandwilson.com

Suzlon bags maiden order from Hero Future Energies for 31.50 MW wind power project Suzlon Group, one of the leading wind turbine manufacturer, announced that it has won its maiden order from Hero Future Energies, an Independent Power Producer (IPP) company, for 31.50 MW of wind power project.

Suzlon will install its S97 suite of WTGs (wind turbine generators) with 120m hub height and rated capacity of 2.1 MW each at Zaheerabad site in Medak district, Telangana on supply and installation basis. The project will be scheduled for commissioning

by June 2016.

The S97 - 120m is the Worlds’ tallest Hybrid tower and combines 60

both lattice and tubular structure which is designed indigenously to harness the available wind energy across low wind sites. It increases energy output by ~ 12% to 15 % over other turbines of same capacity. The combination of lattice and tubular gives enhanced tower strength at lower cost. The three-dimensional lattice structure can support heavier weights due to the broad base and reduces the steel requirement apart from being logistic friendly.

Mr. Sunil Jain, CEO Hero Future Energies (HFE) said, “Keeping in mind the emergent energy appetite of a developing country

DECEMBER 2015 | ENGINEERING REVIEW

like India, we have embarked on a journey to install a robust portfolio of renewable energy projects in the country. HFE has over 1100 MW of projects in wind in the pipeline. Our Zaheerabad (69 MW) site is our second project in a row in selfdevelopment mode. This move validates our efforts to optimize resources to enhance productivity onsite. We are positive about this partnership and have faith in the value proposition of hybrid towers and Suzlon’s capabilities. “ Mr. Ishwar Mangal, Chief Sales Officer, Suzlon Group said, “We are delighted to have signed

yet another order for our hybrid towers, with Hero Future Energies.

Our Hybrid tower technology is a great value proposition for the customers and we are encouraged by the customer response.

The S97 120m hybrid tower is a game changer for the wind industry and is a result of our continued focus to invest in next generation technologies that offer higher ROI to our customers across segments. We will continue to develop new relationships and further strengthen existing ones, and we are looking forward to more successes this year.” www.suzlon.com www.engrreview.com

COVER STORY

WIL’s Leadership in High-Tech Manufacturing Mr. G.K. Pillai, Managing Director & CEO, Walchandnagar Industries Ltd.

A strong mechanical base, sprawling state-of-the-art manufacturing facilities in three locations, and a tradition of engineering excellence spanning over a century are the core strengths of Walchandnagar Industries Ltd. (WIL), the homegrown engineering enterprise founded by the patriot-technocrat-visionary Late Seth Walchand Hirachand. With quality and excellence embedded in its DNA, WIL is making a significant contribution to the space program of the country today by developing and supplying critical components required for the satellites. Carrying the sobriquet ‘Metal Men’, WIL is known for its heavy engineering set-up fully geared to undertake critical manufacturing. Its capabilities in EPC and turnkey engineering are also well-known. Mr. P.K. Balasubbramaniian converses with Mr. G.K. Pillai, Managing Director & CEO, WIL to understand the attributes and wherewithal of this engineering major which is exploring new frontiers in high-tech manufacturing. Excerpts: Q. Where does WIL figure in the area of high-tech manufacturing? What have been your achievements in this area recently?

WIL has actually been involved in the area of high-tech manufacturing for over three decades now. There are five distinct areas where we have been doing work in this niche domain with various government agencies: Nuclear Power Plant Equipment Manufacture of critical and core components like Calandria, End Shields and Heat Exchangers : We have been one of the pioneers in the private sector to partner with Nuclear 62 | DECEMBER 2015 | ENGINEERING REVIEW

Power Corporation of India (NPCIL) and Bhabha Atomic Research Centre (BARC) to manufacture & supply such components to various nuclear power plants in India including 220 MWe Reactor, 500 MWe PHWR Reactor, 500 MWe PFBR and 700 MWe Reactor. As an added capability, WIL is in its last stages of executing a project primarily related to Sodium Piping and Chimney (Supply and Erection) for the 500 Mwe PFBR at BHAVINI, Kalpakkam.

Missiles Components : We are one of the very few companies in India today who specialize in the manufacture and

assembly of Motor Casings for Missile programs – both strategic and tactical i.e. AGNI, AKASH, ASTRA, B05. Bharat Dynamics Ltd. (BDL) is our major customer in this arena.

Defence Equipment : WIL has been closely involved with the ATV (Advanced Tactical Vessel) program to manufacture equipment like Weapon Containers and Launchers for Nuclear Submarines. On board integration work at Ship Building Centre, Vizag on the indigenously built Nuclear Submarine is also one of our ongoing activities. We have also manufactured www.engrreview.com

COVER STORY

and supplied equipment like Mobile Bridges & Launcher Assemblies (both wagon mounted and truck mounted) in the past.

Components for Launch Vehicles : WIL has been a strategic partner for the Indian Space Research Organization (ISRO) and we have proven the model of public-private partnership in this domain. Various core components of launch vehicles – for both PSLV and GSLV programs like motor casings, strap-on motors and various segments have been manufactured

by WIL and have successfully performed during launches. While all the launches done by ISRO have had WIL made components, it is notable to mention our role in the launch of Chandrayaan, Mangalyaan and the recently launched GSLV-C6 carrying the GSAT-6 satellite.

Gearboxes : Our offerings in this area are quite diverse ranging from high speed, low speed, planetary and marine gearboxes. These are designed for various applications/industries including Sugar, Cement, Steel, Paper, Hydel, Fertilizer, and Petrochemical.

Our marquee offerings are the heavy duty gearboxes designed specifically for the Indian Navy (Frigates, Corvettes and Submarines).

Q. How have you stepped up your capabilities in recent years to take on emerging challenges in high-tech manufacturing?

strengthening our supply chain of supporting bought-out items.

Adequate availability of land at our factory location in Walchandnagar puts us into a favourable position as far as such expansion (and consequent scaling up) is concerned.

As a strategic asset, we also have a 56 acre plot of land available along the water front in Dahej, Gujarat which gives us the leverage to fabricate heavy equipment (e.g. Nuclear and Defence) which could be transported via sea to various locations.

Our efforts to scale up and consolidate our already proven capabilities in hightech manufacture revolve around the following three key-themes: (a) Scale : Most of our offerings today especially in the defence business group (defence, aerospace and missiles) have been developed after a long iterative process wherein specific skills related to materials (and their metallurgy) and manufacturing processes have been developed and honed. We now want to scale up our volumes in these areas so as to derive the benefits of economies of scale. This is being done through focussed capital investments (e.g. purchase of specialized automated equipment like machining centres), in-house expansion of sheds and integration areas, etc and also

(b) Skills : Continuous skilling and re-skilling of our workmen and supervisory cadres in areas like welding, machining, fitting and integration are being done by us. For example we have a special “Welding Development Section” wherein welders chosen to work on specific joints are trained and qualified to the satisfaction of our discerning customers. Meeting the stringent quality requirements of all our customers mentioned earlier is our primary focus and hence “Skill-Development” is very important. It is primarily through such on-going efforts that we have developed welding procedure specifications for a wide variety of ferrous and non-ferrous materials. A project

Gear cutting & boring machines section

An aerial view of WIL, Walchandnagar Plant www.engrreview.com

ENGINEERING REVIEW | DECEMBER 2015 | 63

COVER STORY

Q. What are your offerings in the EPC business?

Calandria for 700 MWe Reactor management approach is also implemented for all our long cycle manufacturing jobs so that program managers are able to deliver the right product within constraints of timelines and budgets. Specific training towards acquisition of project management capabilities is regularly provided to the personnel concerned through training programs – both internal and external. (c) Technology and Engineering : Any organization catering to this niche domain has to be at the cutting edge of technology and engineering and that is exactly what WIL’s attempt is. We have an in-house division called as “Walchand Technology Group” which supports various hi-tech manufacturing divisions in product and process development as well as troubleshooting in addition to dedicated divisional engineering teams. We are in the process of upgrading skills in this area – especially skills complementary to our core areas like hydraulics and electronics and control systems as well as composite materials. We already have existing tie-ups in some of these areas for specific project purposes.

In short, while our core strength is Mechanical Engineering, we are well aware of the need to have a diversified portfolio of engineering expertise and that is what we are in the process of building.

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Over the years the EPC business (Sugar Plant Machinery, Co-generation and Cement Plant Machinery) has been the mainstay of our topline growth. In case of Sugar & Co-generation we offer endto-end turnkey solutions (design, manufacture, supply, erection and commissioning) of complete Sugar Plants (500 TCD to 26,000 TCD). We cater to supply of independent units like Sugar Milling Plants and Centrifugal Machines (batch and continuous type). We also design manufacture and supply Boilers both for Co-generation at Sugar Mills and also for independent Power Projects. These are biomass based Boilers and their combustion technology enables usage of a very wide variety of such fuels. As far as the recent set of projects are concerned, we are in the process of setting up Milling Plants and/or Boilers for three Private Sugar Plants in Maharashtra and also one Sugar Plant in Kenya. Bigger projects like the 12 Sugar Mill Modernization & Co-generation sites in Tamil Nadu (Tamil Nadu Electricity Board) as well as for Tendaho Sugar Factory in Ethiopia are also on in full swing. Municipal solid waste based Boilers, Atmospheric Fluidised Bed Combustion Boilers and Waste Heat Recovery Boilers are some other offerings which we want to further strengthen. Apart from our conventional offering, one area which is under

AKASH Missile – Motor Casings manufactured by WIL consideration from our end is solar power where we could develop complementary capabilities in sourcing and erection.

As far as Cement Plant Equipment is concerned, we have a diverse set of offerings – complete cement plants (upto 2 MTPA capacity), grinding units, vertical roller mills and ball mills, pyro section, separators and blending silos.

We have successfully commissioned 48 complete cement plants including 11 export projects (primarily in Africa and Middle East). Currently we are in the process of executing a Pet-coke crushing facility at ACC’s cement plant in Gagal, Himachal Pradesh.

Going ahead, we would like to further strengthen our project management expertise in EPC and bid for new projects keeping a close eye on inherent profitability of each project.

A VTL at WIL - The biggest in Asia

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COVER STORY

Schematic diagram of Satellite Launch Vehicle – Equipment mfg by WIL Over a period of time, EPC tends to become commoditized, thereby creating unsustainable pressure on margins and also cash flows. WIL would like to be selective going ahead so that we achieve growth but not at the cost of profitability. I have already mentioned that Centrifugal Machines for Sugar Plants is also one of our stand-along offerings. Being a short lead time product where we have proven technology, performance and very good brand name in India, we would like to expand this particular segment of business in a big way globally.

Q. Is Exports a thrust area for you?

What are the recent overseas orders you have executed?

For any diversified heavy engineering company like WIL, it is essential to have a strong exports portfolio especially given the cyclicality of our businesses. We see Exports as a strategic opportunity, more so for our Project Businesses like Sugar, Cogeneration and Cement. As far as Sugar & Co-generation business is concerned, we are executing a project in Ethiopia (Tendaho Sugar Factory) which, after phased completion, would be one of the largest facilities in the world based on tons of sugarcane crushed per day. www.engrreview.com

In addition, we have also successfully executed Boiler Supply & Installation projects in Africa, Latin America as well as in New Zealand. South East Asia is also a strategically important region for us where we are in the process of building our presence. In the case of Cement Plant Equipment, some of our key clients are based out of Africa and the Middle East. Given the thrust on infrastructure in the SAARC region, we are also actively pursuing opportunities in countries like Nepal, Bangladesh and Sri Lanka and even Myanmar.

We feel that given WIL’s expertise in mid-size Cement Plants and supply package offerings, these countries hold a lot of promise for us. While the hi-tech manufacturing divisions are focussed mainly on India, we would eventually like to scale them up to serve global customers as well. The government’s policies in the realm of defence equipment such as offset policy, defence exports policy are seen as enablers for companies like WIL to be a part of the global supply chain for such equipment.

Q. What are your comments on the economic scene and the business prospects for engineering majors like you?

As an organization, we are quite hopeful that the Indian economy will eventually come out of its below par performance seen in the recent years – especially in the capital goods sector. Two consecutive years of drought, policy logjams due to lack of political consensus as well as tepid global growth may have

Support Tank

Moderator Heat Exchanger for 700 MWe Reactor dented the prospects of a quick turnaround as was expected after May 14 when the new government was sworn in. However we must keep in mind that enabling policy measures like “Make in India”, focus on indigenization in sectors like Defence and Aerospace, innovative approach taken in the context of renewable energy sources as well as path-breaking reforms like Goods and Services Tax, etc would have a certain amount of gestation period to kick in effectively. For companies in our sector to scale up, land acquisition for industrial purpose becomes a critical factor.

While policy measures in this regard met with lack of consensus, it is worth noting that WIL with its adequate land holding may be in a good position to overcome this constraint. Fortunately for companies like us, we are in the midst of a downturn in the commodity cycle with key raw materials like Steel seeing a significant reduction in prices.

This gives us a temporary advantage since raw material costs come down. However we are also of the opinion that there could be several smaller procedural reforms that could be undertaken by the government in order to help private players like us in the engineering sector such as shorter lead times for payments in case of government contracts, lesser bureaucracy in matters like amendments to contracts, as well as flexible and faster contracts management. All in all, we are quite hopeful that over the period of the next two years there would be a significant improvement in the Indian economy.

ENGINEERING REVIEW | DECEMBER 2015 | 65

BUSINESS NEWS

POWER

Waaree Energies Ltd. wins EPC contract for 75 MW Solar PV Plant in Gujarat Waaree Energies Ltd, number one Indian Solar Panel manufacturer and EPC solutions provider, has bagged yet another EPC contract for 75 MW Solar Power plant from a reputed company engaged in electricity Generation, Transmission and Distribution in Western India recently.

Waaree will be setting up the power plant at the customers identified site in Gujarat. The scope of the work for Waaree energies, includes design, manufacture, supply, installation, operation and maintenance of the solar power plant. The plant is scheduled to get commissioned

by March’2016.Waaree started manufacturing Solar PV Modules way back in 2007 in India and

now offers a complete rangeof solar panels right from 4 Wp to 400 Wp as well as complete EPC (Engineering, Procurement, Construction) and turnkey solutions. Waaree has collectively commissioned more than 200MW of Solar PV projects across India.

During the FY 2015-16, Waaree

executed some big size, grid tied EPC contracts such as ‘Waaneep’, which is a 50 MW Project in Madhya Pradesh. Another 50 MW Project in Andhra Pradesh would break the ground soon. Waaree also recently executed a 27.5 MW EPC contract in the Bhadla Solar Park, Rajasthan for Roha Dyechem. Waaree Energies Ltd. is likely to execute EPC contracts of more than 300 MW’s during the current financial year.

Commenting on this occasion, Mr. Viren Doshi , Director said “This will be one of the biggest solar plants to be built in Western India at a single location. This project provides us another opportunity to stand up to the expectations

of all stakeholders in terms of supply capability and execution excellence. We have been able to meet as well exceed the expectations from our customer in our previously commissioned projects and winning this mega project is a testimony to the value that we are able to add to our customers.

This contractgives us a further impetus in implementing the turnkey projects in the solar sector. Solar sector in India is poised for huge growthand till date we have made a substantial contribution to the Indian Solar industry and will continue to do so in the future.”

Leader in technology from electric drives to fans The German news channel n-tv has recognised leading small to medium enterprises (SME) with its “Hidden Champions” Awards.

And right there at the forefront: it’s Ziehl-Abegg in the innovation category. The jury had special praise for the fact that for more than 100 years Ziehl-Abegg has been justifying its claim of being a developer of innovative electric drives and fans.

Out of all the entries in the key category of “Innovation” Ziehl-Abegg has made it to the podium. “I am pleased we were able to reaffirm our position as a classic industrial company in between biotechnology and medical technology specialists”, says CFO Achim Curd Rägle, describing the company’s second place in the category. The award 66

demonstrates the desire of all employees to succeed as a world leader in technology. “That also motivates us to continue performing at the highest level.”

250 representatives from commercial enterprises and journalists had come together for the celebratory award ceremony in Frankfurt’s Palmengarten botanical gardens. “The historic

DECEMBER 2015 | ENGINEERING REVIEW

setting provides the appropriate framework for giving recognition to leading German companies,” said n-tv CEO Hans Demmel in opening the event. For the fifth time, the news channel paid tribute to SMEs, most of which are little known amongst the wider public but which enable the German economic engine to operate at full speed. The submissions and proposals for the awards were analysed by a professional jury and a Board of Trustees made up of high profile individuals. In addition, all submissions were examined in depth by n-tv’s Business Editorial Department which conducted its own research.

“Ziehl-Abegg is one of the leading international manufacturers of fans for

ventilation and air conditioning, as well as drive motors for elevators”, was the explanation given by the jury for its decision.

It goes on to say that “the strength of the company is based on continuous further product development”. Specific reference is made to the gearless, electric drive for city buses (ZAwheel) and the extremely quiet and energy-efficient fans which have been developed on the basis of knowledge gained in the field of bionics.

The film, which the n-tv Editorial Team produced in the lead-up to the event, can be viewed online at: http://www.n-tv.de/Spezial/ mittelstandspreis_2015/ZiehlAbegg-article16330291.html www.ziehl-abegg.com www.engrreview.com

H H

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To know more contact: To know more contact: Tranter India Pvt. Ltd. Tranter India Pvt. Ltd. Gat No. 127 & 128, Gat No. 127 & 128, Dingrajwadi, Tal. Shirur, Dingrajwadi, Tal.Road, Shirur, Off Pune-Nagar Off Pune-Nagar Road, Dist.

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BUSINESS NEWS

PUMPS-VALVES

KEPL awarded at ICQCC 2015 in Korea Pune-headquartered Kirloskar Ebara Pumps Ltd (KEPL), a joint venture company of Kirloskar Brothers Ltd (KBL), won Silver Star Illumination Award at the event organised by “International Convention on Quality Control Circle (ICQCC), 2015”, during October 05th – October 08th,2015 in Korea.

The proposition of (ICQCC) was made at the Korean Control Conference 1975 in Seoul.

ICQCC is an annual convention organised by Asian countries and it showcases the best international teams (called Quality Circles) by engaging them in a competition that is assessed by a team of experienced Jury members. Current year’s theme was “Upgrade Lives through QC Circles”.

KEPL team “Nav-Nirman” (New Creation) participated in the International Convention and presented an improvement case study on “Elimination of set-up and adjustment loss on Coordinate Measuring Machine (CMM)”under TPM Category. The presentation flow started with

introduction of Kirloskar Group Companies and its uniqueness with respect to product range and its applications, domestic and international customers, world class manufacturing practices and introduction to the exciting new developments in terms of new products. The continual improvement culture was also demonstrated by sharing the achievements in the form of Rewards and Recognitions received from Pune Divisional Productivity Council (PDPC), Quality Circle Forum of India (QCFI) and Confederation of Indian Industry (CII) at various level competitions.

The introduction part was followed by actual Case Study.

The case study focused on the TPM loss called Setup and adjustment loss on Coordinate Measuring Machine (CMM). A systematic approach for problem solving was demonstrated by presenting effective use of problem solving tools and techniques like identification and defining the problem, root cause analysis, selection of permanent

solution from various alternatives, implementation, sustenance, horizontal deployment etc. The presentation was concluded with an interactive session of questions and answers.

S S Katare, KEPL Plant Head, KEPL said: “The ICQCC forum was a platform for knowledge sharing, interaction and ideas on Quality Concepts. In 2014 KEPL teams were rewarded with “Excellence” and “Par Excellence” at QCFI. A team was then recommended for “International Convention on Quality Control Circle (ICQCC), 2015. Korean Standards Association (KSA) recognised KEPL by rewarding Silver Star Illumination Award which

encouraged us to continue our journey of professional development and leadership”.

About KEPL: KEPL is a joint venture company of Kirloskar Brothers Limited in India.

KEPL, established in 1988, is an ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007 Certified firm. It is a leading brand in API process pumps and API steam turbines.

KEPL caters to Hydrocarbon processing, petrochemical, fertilizer and chemical process industries, power plants, water treatments plants etc.

Manufactured Products: 1. Centrifugal Process Pump as per API 610 2. Multistage Boiler Feed Water Pump 3. Steam Turbine as per API 611 4. Steam Turbo-Genset

For more information, http://www.kepl.in.net 68

DECEMBER 2015 | ENGINEERING REVIEW

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High-Voltage

BA100

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The BA Breakdown Analyzer is the smallest and lightest oil test set its rating available. The 2.8" colour display (OLED) is very bright and offers an optimal readability even for outdoor use.

For testing modern silicon, mineral and ester oils a very fast switch-off time after flash over is crucial. The BA has the fastest switch-off time on the market available (<5 μs).

With the PC Software "BA Control Center" individual test procedures can be programmed and several units can be controlled and overviewed simultaneously. Test results are available in printed form, as pdf and as text files.

The unit has USB Flash Drive and a Bluetooth connection for communications between the test unit and the PC.

Usability Low weight and compact design

•

•

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Very bright colour display Internal Battery

Type

•

Article number Output Voltage

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Voltage measurement accuracy Voltage rise rate Resolution (displayed) Power supply Power consumption Internal rechargeable battery

Technology •

•

•

•

Ultra fast switch-off time (< 5 μs)

Switch-off time on flashover

Direct measurement of output voltage

Measurement of oil temperature

Measurement of silicone-, mineral- and ester oils Housed in a metal case for proper RFI/EMC shielding

Communications •

Bluetooth connection

•

USB Flash Drive

Temperature resolution Display Selectabel programs

Customer-specific programs PC Software "BA Control Center" Printer Interface USB Operating temperature Storage temperature Relative humidity Dimensions W x H x D Weight Delivery includes

Ba100 SB0005 Up to 100 kV rms symmetrical ±1 kV 0.5 … 10 kV/s 0.1 kV 85 V … 264 V (47 Hz … 63 Hz) and 12 V external supply 75 VA 1 x 12 V / 7.2 Ah < 5 μs 0 … 100 °C 1 °C 2.8" colour (ultra bright) VDE370-5/96, ÖVE EN 60156, IEC 60156/95, ASTM1816-04-1, ASTM1816-04-2, ASTM877-02A, ASTM977-02B, AS1767.2.1, BS EN60156, NEN 10 156, NF EN60156, PA SEV EN60156, SABS EN60156, UNE EN60156, single measurement, other standards possible unlimited included Graphical output 44 mm (dot matrix) Bluetooth USB memory stick -10° … +55 °C (extended temp. range) -20° … +60 °C Non condensing 521 x 343 x 300 mm 32 kg including batteries Breakdown Analyzer BA, Test vessel with electrodes, PC Software "BA Control Center", Printer, Battery, Ring nut wrench, Lifting stick for magnetic stirrer, Magnetic oil stirrer, Setting gauge 2.5 mm IEC, User manual

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TECH TRENDS Âť AUTOMATION

Igus tribo filaments minimum 50 times better wear resistance than conventional 3D print filaments Where do tribological filaments stand in comparison with standard 3D print materials? And do printed parts made of high-performance plastics actually have a lower abrasion resistance than injection-molded components? Now the motion plastic specialist igus has tracked down these questions in their test laboratory. One result was surprising.

igus tests the abrasion resistance of 3D print filament iglidur J260 in comparison with ABS and injection-molded parts in their test laboratory. (Source: igus GmbH)

W

ith high-performance plastics and additive manufacturing, two modern technologies which combined promise maximum freedom in construction and high abrasion resistance meet.

In the igus test laboratory, tribological filaments of iglidur material J260 went up against conventional 3D print filaments (ABS) and injection-molded parts

70 | DECEMBER 2015 | ENGINEERING REVIEW

of the same igus material. Intensive linear and rotating test runs were carried out and evaluated in the in-house test laboratory on hardened, ground shafts of both steel and stainless steel over a period of several months. Because additive manufacturing with lubricant- and maintenance-free high-performance

Continue on page no.72 www.engrreview.com

TECH TRENDS Âť AUTOMATION

Result of the test marathon: Here, the low abrasion rate of the tribological filament iglidur J260 comes out ahead in linear and rotational movement. (Source: igus GmbH)

in comparison with conventional 3D print materials, the coefficients of friction for tribological filament are especially low. Thus in experiments pitting ABS against tribological filament, the rotating test on the stainless steel shaft even resulted in complete failure of the ABS part, while friction loss for tribological filament was still low. With these actual tests, the testers could demonstrate yet again how motion plastics play out their strengths in movement, even in 3D print. This is why it is possible for printed parts such as bearings or worm gears to be directly installed and used across industries.

Now 3D print your parts with igus plastics is still a comparatively young field, the material experts at igus GmbH encountered an open-ended experiment.

Tribo-filament comes out ahead of ABS material The result was surprising. It was clear that in both the linear and rotating tests, the abrasion resistance of bearings printed with tribological filament were comparable to the classical injection-molded components, even on both shafts. Thus where abrasion resistance is concerned, the printed components are almost on a par with the injection-molded components. Once again, the tests also clearly demonstrated that

For igus, additive manufacturing is one more step to give the design engineer the greatest possible freedom in construction with lubricant- and maintenance-free plastics. The motion plastics specialist igus already introduced the worldâ&#x20AC;&#x2122;s first tribological filament for 3D printers last year, and has now expanded the series to a total of four materials.

Since the Hannover Messe, igus has also offered a 3D print service. Customers can turn to igus with their 3D data and have their parts printed quickly and without complications. Delivery times for printed parts depend primarily on the complexity of the components; still, here too the goal is delivery within 24 hours.

ABOUT IGUS: With a selection of four tribological filaments and the 3D print service, igus offers customers the possibility to print maintenance and lubrication free special parts and small series. (Source: igus GmbH)

72 | DECEMBER 2015 | ENGINEERING REVIEW

igus GmbH is a globally leading manufacturer of energy chain systems and polymer plain bearings. The Colognebased family business has offices in 35 countries and employs around 2,400 people around the world. In 2013, igus generated a turnover of 427 million euros with motion plastics, plastic components for moving applications. igus operates the largest test laboratories and factories in its sector to offer customers quick turnaround times on innovative products and solutions tailored to their needs.

For more information Web: www.igus.in www.engrreview.com

TECH TRENDS » AUTOMATION

UMB800 : Ultrasonic Sensor The UMB800 from Pepperl+Fuchs is the world’s smallest ultrasonic sensor in solid stainless steel. It is made entirely from FDA-compliant materials. With its large detection range and highly compact design, it opens up new automation possibilities in hygienic applications.

T

he new sensors in the UMB800 series feature hygienic housing that is made entirely from V4A stainless steel. The surface roughness of the housing is less than 0.8μm, minimizing the risk of microbial contamination. The outer skin is hermetically sealed and free from gaps. The sensor can withstand steam jet treatment and aggressive cleaning agents. It features IP68/IP69K degrees of protection and ECOLAB certification. No cleaning processes need to be changed when the sensor is installed in existing systems.

At 18mm in diameter and 55mm in length, the UMB800 is the world’s

smallest ultrasonic sensor in solid stainless steel. The compact design does not reduce its performance: It provides an exceptionally wide measuring range from a dead band of only 70mm and a detection range of 800mm.

The sensor complies with the guidelines of the European Hygienic Engineering and Design Group (EHEDG). All materials are FDA-compliant. The certification covers its specially developed hygienic mounting bracket. No tools are required for assembly. The sensor is resistant to significant temperature fluctuations and remains functional at a continuous operating temperature of up to 85°C. The UMB800 series is primarily designed for use in hygiene applications (food and pharmaceuticals). It demonstrates its strengths when used in applications in aggressive environments, such as in the chemical or vulcanization industry.

The same is true for systems in which robust cleaning methods are used. Typical applications include packaging food in thermoformed trays and measuring the fill level in receiving tanks, as well as applications in car tyre production or processes in electroplating and painting systems, e.g., to detect parts moving into and out of an acid bath.

For more information Web: www.pepperl-fuchs.com

76 | DECEMBER 2015 | ENGINEERING REVIEW

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TECH TRENDS » AUTOMATION

A new age couldn’t get off to a safer start microScan3 safety laser scanner from SICK of 5.5 meters. Thanks to standardized interfaces, its smart connectivity saves costs during cabling. Using the new Safety Designer software, microScan3 can be intuitively configured and comfortably put into operation. It also indicates its operational status clearly via the multicolored display.

microScan3 situations

MicroScan3 from SICK – The new generation of safety laser scanners

W

ith the microScan3, SICK is starting a new generation of safety laser scanners. microScan3 reliably protects hazardous areas, accesses, and hazardous points. Every detail has been reexamined. The result? A new benchmark for safety laser scanners, individual safety, as well as productivity. safeHDDMTM scanning technology is yet another innovative development. It combines a compact design and a wide scanning range in one device. Even under the most challenging of conditions, the patented measurement principle maintains clear sight and enables remarkable performance data. It has a scanning angle of 275 degrees and the protective field has a scanning range

78 | DECEMBER 2015 | ENGINEERING REVIEW

–

safe

in

different

microScan3’s rugged design makes it perfectly suited for use in harsh industrial day-to-day work. Thanks to its resilience and reliability, microScan3 increases productivity. It has a wide range of applications: It protects hazardous areas at loading and unloading stations, multi-sided accesses to machines and material gates, machines in harsh environments, as well as hazardous points. What’s more, microScan3 also ensures presence detection to prevent machines from being restarted without authorization. microScan3 is also very flexible and adaptable, which means that protecting hazardous areas doesn’t require any changes to work processes. microScan3 ensures employee safety: Not only does it save lives, it also supports work ergonomics.

SICK is one of the world’s leading manufacturers of sensors and sensor solutions for industrial applications. Founded in 1946 by Dr. Erwin Sick, the company is headquartered in the German town of Waldkirch, in the Breisgau region near the city of Freiburg. It is a technology and market leader, maintaining a global presence with more than 50 subsidiaries and equity investments as well as numerous agencies. In the 2014 fiscal year, SICK had around 7,000 employees worldwide and generated Group revenues of €1,099.8 million.

For more information Web: www.sick.com www.engrreview.com

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TECH TRENDS » AUTOMATION

Compact thermal imaging camera from FLIR continuously monitors packaging quality Presentation and delivery are critical parts of product quality. Recochem, a Canada-based manufacturer and distributor of chemical products and fluids understands this all too well. That’s why the company is using thermal imaging to continuously monitor the quality of its package sealing.

R

ecochem is a Canadian owned, privately held company with a global reputation for quality products and outstanding customer service. Recochem’s Americas Division is a producer, formulator, contract packager and wholesale distributor of household chemical products and automotive fluids from five locations in Canada.

Packaging and product quality “Packaging is something that is really important in terms of product quality and safety,” says Adam Wolszczan, Plant Engineering Manager at Recochem. “Our windshield fluid products come in jugs, which in turn are put in cardboard boxes.

The integrity of these cartons that overwrap and protect our products must be maintained at all time.” One of the most cost-effective ways of sealing cartons is to

use hot melt adhesive on the carton flaps.

However, in the online process, the glue can sometimes be applied inaccurately or inadequately. That is why Recochem needed a solution to allow them to inspect whether the glue had been applied or not, and whether it was applied on the right position.

Quality inspection : “In the past, the carton

The FLIR TG165 proved to Recochem that thermal imaging cameras can see through cardboard and check the pattern and size of the applied glue spots. This meant that it was no longer necessary to destroy the boxes for inspection.

80 | DECEMBER 2015 | ENGINEERING REVIEW

integrity was determined by periodically taking boxes from the production line and destroying them for further inspecting,” says Adam Wolszczan. “This was not only very time-consuming, it was also quite expensive.” In their search of an efficient glue monitoring solution, Recochem decided to try a single-spot IR sensor.

“Because the glue is heated, we can use temperature information to inspect the glue spots,” says Adam Wolszczan.

“However, we did not manage to install IR sensors in a position in which they could look at the bottom carton flaps. Also, the IR sensor was only able to look at the applied glue on the open flaps.

Thermal imaging seeing Through cardboard Recochem’s

quest

for

an

effective

Combining thermal and visual cameras in a small, affordable package, the AX8 provides continuous temperature monitoring and alarming capabilities. monitoring solution finally reached a breakthrough with thermal imaging. “I already knew thermal imaging as a technology,” says Adam Wolszczan. “The company has a contractor for roof maintenance and inspection of our electrical panels, and so I knew that the technology can be used effectively to search for moisture, missing insulation and much more. I purchased a FLIR TG165 thermal imaging camera to see whether the technology could be fit for our purpose. And that appeared to be the case indeed!”

Continue on page no.82

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TECH TRENDS » AUTOMATION

If you look at the AX8 thermal images, then you clearly see the hotter spots where the glue has been applied. Whenever a glue gun is delayed, you see a position shift of the hot spots, so you instantly know when something is wrong.

THERMAL IMAGING CAMERA FOR CONTINUOUS CONDITION AND SAFETY MONITORING FLIR AX8 is a thermal sensor with imaging capabilities. Combining thermal and visual cameras in a small, affordable package, the AX8 provides continuous temperature monitoring and alarming for of critical electrical and mechanical equipment.

The AX8 helps you guard against unplanned outages, service interruptions, and equipment failure. You’ll get the benefits of continuous condition monitoring and hot spot detection without the need for periodic manual scans. The AX8 measures only 54 x 25 x 95 mm, making it easy to install in space-constrained areas for uninterrupted condition monitoring of critical electrical and mechanical equipment.

82 | DECEMBER 2015 | ENGINEERING REVIEW

The AX8 camera is set up to look at predefined areas of the flaps where glue should be applied, and verify spot sizes and their temperatures.

Continued from page no.80 Adam Wolszczan used the TG165 to have a look at some of the boxes that come off the production line and the camera clearly showed him where the hot glue spots were located. What’s more, the FLIR TG165 thermal imaging camera was able to “see” through the cardboard and check the pattern and size of the applied hot melt adhesive. This meant that it was no longer necessary to destroy the boxes for inspection. It convinced Adam Wolszczan that thermal imaging technology was the path to be followed: “We contacted FLIR Systems and found a suitable solution with the FLIR AX8 thermal imaging sensor. The AX8 is very affordable and very compact: just what we needed for our application.”

Compact and easy to install The AX8 camera is now set up to look at predefined areas of the flaps where glue should be applied, and verify spot sizes and their temperatures. Thanks to its compact size, the AX8 thermal imaging sensor can be installed in such a way that it can look at the bottom of the box. And since the AX8 can see the heat through the carton, it is no longer needed to destroy any more boxes for inspection. The acquired video images can be viewed by an operator on a dedicated screen. “If you look at the AX8 thermal images, then you clearly see the hotter spots where the glue has been applied. Whenever a glue gun is

delayed, you see a position shift of the hot spots, so you instantly know when something is wrong. It’s very straightforward and very effective.”

Improved product quality “The big advantage is that thermal imaging now allows us to spot quality problem much faster and more efficiently,” says Adam Wolszczan. “The thermal image is very convenient for our operator, whereas a single-spot IR sensor just gives you an on/off switch as the box moves along the sensor without any further information.”

“We are not only able to offer a better product to our customers; we also save a lot of time. If you consider that previously, our operators needed to destroy a box every 10 to 15 minutes for further inspection, and if you know that our production line is operational five days a week, for a good portion of the year, then you realize the amount of time and money we save is very significant.”

For more information FLIR Systems India Pvt. Ltd 1111, D Mall, Netaji Subhash Place, Pitampura, New Delhi – 110034, INDIA Tel: +91-11-4560 3555 | Fax: +91-11-4721 2006 Email: flirindia@flir.com.hk. | www.flir.com

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TECH TRENDS Âť AUTOMATION

The high price of neglecting fire shutter testing and maintenance

I

t is crucial that fire shutters function as designed to provide continuity of fire walls in the event of an actual fire emergency. Any breach in protective fire walls during an actual fire can quickly lead to devastating consequences.

Unfortunately, the maintenance and testing of fire shutters is often neglected.

Whether this is because of ignorance, a desire to save money or the lack of local code enforcement is irrelevant. What is important is the loss of life and property that can result when this responsibility is ignored. And, sadly, there are examples where this very outcome has occurred.

To assure fire ready operation, codes require an annual inspection and testing of fire shutters. A written record should be maintained for inspection by the local Authority Having Jurisdiction. Rolling Fire Shutter testing requirements are detailed in National Fire Protection Association bulletin 80 (NFPA 80). While NFPA 80

This Rolling Fire Door failed to close during the fire. The heat sensing fuselink and spring release functioned properly.

Non-compliant field mounted ceiling support angles fastened through the door hoods may have interfered with the coiled fire door curtains preventing them from closing.

84 | DECEMBER 2015 | ENGINEERING REVIEW

compliance is specifically To help building owners addressed in the predomimeet their annual fire shutnant building codes, includter testing obligation, maning the International Building ufacturers have evolved the CodeÂŽ, this vital obligation design of fire shutter closing can be overlooked by buildsystems to simplify the testing owners, inspection offiing and resetting process. cials and others.

These advanced closing sysAnnual inspection of tems are designed to safely Rolling Fire Shutters requires close shutters at a consistent, that the shutter closes and controlled speed and are easopens smoothly, that all ily reset to fire ready mode by shutter fasteners are securely The closing path of facility personnel once power in place, that no other con- Rolling Fire Doors are is restored and the alarm sysstruction materials are required to be free of any tem is cleared. These systems directly attached to the fire objects that may interfere are ideal for applications shutter components and with door closing. Routine where fire shutters are conthat fuselinks and chains testing draws awareness nected into a central alarm are properly located and not to Fire Door locations and system that is routinely tested painted or coated with grease the need to keep their or tripped, for recessed fire or dirt. Annual testing of Fire closing paths clear. shutter applications or for Shutters requires drop testing any fire shutter application of all detection/closing mechanisms to test in which simplified testing and resetting is for full closure and an acceptable closing desired. speed and to reset the shutters to fire ready Because these superior fire shutter mode. As stated previously, testing must closing systems have been found to be comply with the requirements of NFPA 80 so much safer and reliable than tradiand a written record must be maintained tional fire shutter closing systems, testing by the building owner and the shutter agencies and code standards have been company that tested the shutters. updated to allow the retrofitting of these Fire Shutters that do not pass inspecsystems to currently installed rolling fire tion and testing should be fixed immeshutters, where appropriate. Although diately or positioned to the fully closed these advanced shutters systems simplify position until repair parts can be obtained the process, they do not eliminate the from the original shutter manufacturer or need for documented annual inspection until approved retrofit operator compoand testing by a trained shutter systems nents can be obtained and installed so that technician. With the regulations for testthe shutters pass the inspection and testing and inspection currently in place, and ing requirement. Even though the National with the availability of advanced automatic Fire Protection Association and accepted fire shutter closing systems, building ownbuilding codes state the requirements for ers and managers need to be proactive to fire shutter testing, there is a disconnect ensure that building occupants are prowhen it comes to fire shutter testing and tected and property is code compliant. inspection enforcement. Along with fire extinguishers and sprinkler systems, fire shutters are a part of the buildings life safety equipment and should be required by law to be tested and inspected not less than annually. www.swastikshutters.com www.engrreview.com

ENGINEERING REVIEW | 85 | December 2015

TECH TRENDS » AUTOMATION

New, silent telescopic rails from Rollon The high load capacity telescopic rails manufactured by the Italian group are now available with stainless steel end blocks and resin finish for a quieter extraction and greater resistance at the end of the stroke.

M

ore practical, sturdier and easier to use, and now even quieter: Rollon, the Italian leading company in the production of linear and telescopic rails for a range of industries, has a subsidiary in India, located in Bangalore, and has launched a new version of “silent” telescopic rails; the quiet operation is ensured by stainless steel end blocks and bumpers, featuring a special resin finish.

The Research & Development department has created this new solution in order to meet the specific requirements of our customers, who are looking for sturdier and higher load capacity rails, as well as a quieter and smoother operation.

The new silent version, called “version S”, is available for the DSS, DE and LTH telescopic rails, resulting in higher load capacity rails, with a reduced deflection even when fully extracted.

The combination of stainless steel end blocks and special resin bumpers ensures a reduced impact at the end of stroke, making the rail quieter and sturdier than ever, even when fully extracted and when used with very heavy loads.

This newly added components improve rail functionality, are ergonomically designed and easy of use when manual operations are required.

The DSS, DE and LTH rails in the S version feature therefore the same construction and operating procedure as the rails of the same families without end blocks and bumpers. The only difference is a slightly shorter stroke and a smoother, quieter and sturdier end of stroke of the rail.

More details about the S version full extraction telescopic rails • The DSS S (Telescopic Rail Family) is made up of two rails, one fixed and one movable, and an

86 | DECEMBER 2015 | ENGINEERING REVIEW

intermediate S-shaped element with a high moment of inertia and high rigidity. This ensures a high load capacity and a reduced deflection even when the rail is fully extracted.

It is available in a single size of 43 mm.

• The DE S (Telescopic Rail Family) consists of two guide rails, joined to form a double-T profile and two sliders. The fixed slider is anchored to the supporting structure and the mobile slider is anchored to the device to be moved. The square structure is compact, and allows high load capacity and reduced deflection, especially with radial loads. Available in three sizes: 28, 35, and 43 mm.

• The LTH has a high load capacity and a reduced deflection even when the rail is fully extracted. Available in sizes of 30 and 45 mm.

These products are the result of Rollon’s on-going drive for innovation. We are always striving to provide solutions able to meet market needs and to design bespoke solutions for our customers’ specific application requirements.

For more information Rollon India Pvt. Ltd. 1st floor, Regus Gem Business Centre 26/1 Hosur road, Bommanahalli Bangalore 560068, INDIA Tel: +91 80 67027066 Fax: +91 80 67027004 info@rollonindia.in Web: www.rollonindia.in www.engrreview.com

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TECH TRENDS » MACHINE TOOLS

Reliable feed process for heavy workpieces The sawing technology specialist KASTO is extending its product portfolio : The KASTOwin F 10.6 fully automatic band sawing machine is now available with a moveable material support table. This makes it possible to feed in and position heavy, bulky stock such as ingots, large tools or offset shafts easily and reliably.

Picture 1: The new KASTOwin F 10.6 is suitable for heavy, bulky stock such as ingots, large tools or offset shafts.

A

versatile, robust and economical standard solution for a wide range of sawing applications – these are the properties that have already made the KASTOwin series of band saws, which was were first launched in 2014, extremely popular with many of the company’s customers. To expand the range of possible applications and simplify the sometimes laborious task of handling large workpieces, KASTO has decided to extend this product family: The

Picture 2: The saw possesses an electrically driven material support table which can be used to position the large workpieces quickly and reliably to meet process requirements.

88 | DECEMBER 2015 | ENGINEERING REVIEW

KASTOwin F 10.6, which has a cutting range of 1,000 x 1,060 millimetres, is now available with a moveable material support table. The saw is particularly suitable for steel manufacturers, steel traders and large-scale toolmakers. Using the table, it is possible to feed, for example, ingots, permanent moulds or materials with pre-forged geometries simply and reliably in a way that meets process requirements.

The support length of the table is 2,600 millimetres, while the table has a travel distance of 3,700 millimetres and a bearing capacity of up to 18 tonnes. It can travel at a speed of up to three metres per minute – and do so with exceptional positional accuracy. The table is moved in the longitudinal direction by two linear guides, each equipped with four lubricated linear roller bearings. Precision feed is achieved by means of a zero-play ball screw spindle, while a hydraulic horizontal vice mounted on the outfeed side of the saw band holds the workpiece in place. Like all the models in the KASTOwin range, the saw excels thanks to its robust steel construction,

a cutting accuracy of ±0.1 millimetres per 100 millimetres of cutting length, as well as cutting speeds of up to 150 metres per minute.

To respond to special requirements, KASTO offers an extensive range of accessories for the KASTOwin F 10.6. This includes a laser to depict the projected cutting trajectory, a travelling hydraulic horizontal vice at the end of the table, support surfaces with wearing plates and infrared remote control. A wide range of individual stop, alignment and clamping devices are also available for the saw.

About KASTO: KASTO Maschinenbau GmbH & Co. KG, based in Achern-Gamshurst, Germany, specialises in sawing and storage technology for bar stock.

The company is a global leader in the manufacture and sale of metal-cutting saws and semi-automatic and automatic storage systems for bar stock and sheet metal. It is also a leading manufacturer of automatic handling systems for metal bars, sheet metal and pre-cut parts. One of Europe’s oldest family-owned companies, KASTO celebrated its 170th anniversary in 2014. In the course of its successful history it has registered 160 patents, delivered more than 140,000 sawing machines to all parts of the world and installed more than 1,700 automatic storage facilities.

In addition to a branch in Schalkau, Thuringia, KASTO has subsidiaries in England, France, Singapore and the USA. In 2014 the company’s roughly 700 employees achieved revenues of about 120 million euros.

For more information Web: www.kasto.com www.engrreview.com

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TECH TRENDS » MACHINE TOOLS

3D Printing in Civil Aircraft Manufacturing - A Production Revolution is Taking Off Industry needs guiding beacons. People and projects act as models for innovations which symbolize change and modifications. Frank Herzog, founder and President & CEO of the machinery and plant manufacturer Concept Laser, was recognized as part of the prize ceremony for the “German Future Prize 2015” together with his two project partners as being among the “group of the best.” The official ceremony for all three nominated teams was held on December 2 in Berlin in the presence of the President of the Federal Republic of Germany Joachim Gauck.

A permanent exhibition at the German Museum in Munich will showcase the projects of the nominated teams.

2015,’ being affiliated with the “group of the best” is an exceptional honor, in particular also recognizing the hard work of my dedicated employees. In addition, the high-profile nomination has resulted in a further boost to the profile of our company Concept Laser.”

T

he project team, consisting of Peter Sander, Head of Emerging Technologies & Concepts at Airbus, Hamburg, Prof. Dr.Ing. Claus Emmelmann, CEO of Laser Zentrum Nord GmbH, Hamburg, and Frank Herzog, founder and President & CEO of Concept Laser GmbH, were included among the “group of the best” with their project entitled “3D Printing in Civil Aircraft Manufacturing - a Production Revolution is Taking Off.” Frank Herzog: “Belonging to the ‘group of the best’ is a great honor for our team and for me personally. Even though we would have dearly loved to have won the ‘German Future Prize

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3D lightweight construction in the aviation industry honored as being “among the best” The project entitled “3-D printing in commercial aircraft engineering – a manufacturing revolution is taking off” persuaded the jury for the German Future Prize 2015 in respect of its level of innovation and commercial application. The project is in essence about the first, additively manufactured titanium component, known as a “bracket,” on board the Airbus A350 XWB. This is a “bionic” retaining and connecting element which is regarded as making a vital contribution to the lightweight construction of aircraft.

The team made 3D printing “ready to fly.”

Background information on Frank Herzog and the LaserCUSING process Success by means of pioneering spirit Frank Herzog is regarded as a pioneer in the field of powder bed-based laser melting. The existing plastic sintering technology led to development of the LaserCUSING method in 1998. During his studies Frank Herzog thought that what worked with plastics should also

work with metals. Part stress and the failure of metal powder to fuse completely were initially the greatest challenges in the process development.

However, these problems were overcome by the hard work put into the development of stochastic exposure and the application of a solid-state laser.

This pioneering work resulted in the founding of the company Concept Laser in the year 2000, which presented its M3 linear prototype machine to the public at the Euromold in Frankfurt in 2001 and, in this way, celebrated its world premiere in the field of industrial 3D metal printing.

Concept Laser, which is situated in Lichtenfels in Upper Franconia, were able to supply the first systems worldwide only a year later.

Once an exotic outsider, this additive manufacturing strategy has taken over a wide variety of industrial fields and applications over the years. Over 400 systems installed worldwide speak for themselves. And 15 years of Concept Laser also means 15 years of successful process development with numerous innovations and patents.

For example, the company now has its own research and development department with over 50 employees.

Furthermore, Concept Laser GmbH is involved in numerous research and development partnerships with universities, technological and scientific Continue on page no.94 www.engrreview.com

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TECH TRENDS » MACHINE TOOLS

Continued from page no.90 institutes and industrial companies.

And the company is also the owner of more than 50 granted patents.

Concept Laser GmbH has currently approximately 100 pending patent applications and a majority of them will be granted in the near future. The number of inventions applied for patents by the company has been steadily growing.

Concept Laser’s 15th anniversary in 2015 is a brilliant performance – and it has the figures to prove it. The growth of + 75 % in 2014 is being consolidated by Concept Laser at a high standard. For example, a total of 110 laser melting systems were delivered in the year 2014. This figure is to rise to 150 systems in 2015. This means growth in sales of + 35% is expected compared to the previous already very successful year.

The LaserCUSING process The term LaserCUSING, composed of the C from CONCEPT Laser and the English word FUSING (to fully melt), describes the technology. The fusing process uses 3D CAD data to generate components layer by layer. This process allows the production of complex

component geometries without tools in order to implement geometries as components that are difficult or even impossible to achieve with conventional manufacturing methods.

The LaserCUSING process is used to create mechanically and thermally stable metallic components with high precision. Depending on the application, it can be used with stainless and tool steels, aluminum and titanium alloys, nickel-based superalloys, cobalt-chromium alloys or precious metals such as gold or silver alloys.

With LaserCUSING, finely

pulverized metal is fused using a high-energy fiber laser. The material is solidified after cooling. The component contour is created by directing the laser beam by means of a mirror deflection unit (scanner). The component is constructed layer by layer (with each layer measuring 15-150 μm) by lowering the bottom surface of the build space and then applying and fusing more powder.

Concept Laser systems stand out due to their stochastic control of the slice segments (also referred to as “islands”), which are processed successively. The patented process significantly reduces tension during the manufacture of very large components.

General aspects of an additive manufacturing strategy Numerous options for lightweight construction and an increase in the performance of components are opened up by an additive manufacturing strategy. Key words include: functional integration, lightweight construction potential, bionics and topology, conservation of resources, waste reduction, geometrical freedom, single shot production, Continue on page no.96

94 | DECEMBER 2015 | ENGINEERING REVIEW

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TECH TRENDS » MACHINE TOOLS

Continued from page no.94 reduction of assembly work, timely production, also “on-demand” and improvement of the cost structure, e.g. by unmanned manufacturing 24 hours a day. The laser melting process has been made first choice in numerous sectors in relation to conventional machining strategies by the current challenges posed by manufacturing.

According to manufacturing experts, automation, quality, a wide range of materials, integration in the production environment and potential build speeds are essential characteristics of additive manufacturing in the digital era. Additive manufacturing in a digital process chain is consistently based, not least, on the “Industry 4.0” strategy.

Background information on the importance of laser melting for the aircraft industry Significance of laser melting to aircraft construction Laser melting with metals is gaining in significance in aircraft construction as part of an additive manufacturing strategy. Here too, the typical reasons for the selected process are quicker throughput times, more cost-effective components and previously unknown freedom of design.

Two new key words, “lightweight” and “bionics” point to an emerging trend: The design approaches of developers in aircraft construction are changed by an additive process. In terms of aircraft design, future components will be able to absorb specific lines of force and yet still be able to fulfill the demands of a lightweight construction approach. In general, laser melting technology is capable of manufacturing safety-related components that are even better, lighter and more durable than conventional components manufactured today.

Moreover, the material properties are slightly different. Prof. Dr.-Ing. Claus Emmelmann, CEO, Laser Zentrum 96 | DECEMBER 2015 | ENGINEERING REVIEW

Nord GmbH, Hamburg: “Materials produced using laser additive manufacturing have greater rigidity while, at the same time, less ductility; however this can be enhanced with the right heat treatment.” Furthermore, the process is distinguished by sustainability and resource conservation with simultaneous improvements to the cost structure.

without upfront costs for tools. This means that sources of error can be identified in the early stages of the design process in order to optimize the processes within the project. Peter Sander, Head of Emerging Technologies & Concepts, Airbus, Hamburg: “Previously we budgeted around six months to develop a component – now, it’s down to one month.”

Geometrical freedom and lightweight construction potentials as driving factors The arguments for the laser melting of metals in aircraft construction are geometric freedom and weight reduction. The “lightweight construction” approach is intended to help airlines operate their aircraft more economically. The achievable weight reduction results in a tendency towards lower fuel consumption or the potential to increase load capacities of aircraft.

A new aircraft design requires thousands of flight test installation (FTI) brackets, produced in very small quantities. Additive “layer manufacturing” allows designers to come up with new structures. The additively manufactured components are in fact more than 30 % lighter than conventional cast or milled parts. In addition, the CAD data are the direct basis for an additive build job. The omission of tools reduces the costs and shortens the time until the component is available for use by up to 75 %. Since tools are not required in the process, it is now possible at an early stage to produce functional samples of components that are similar to series produced components. This is done

Bionics in the component or product design Laser melting with metals allows extremely fine, even bone-like, i.e. porous structures to be produced.

“Future aircraft components will therefore have a “bionic” look“ is what Peter Sander expects. It is not without reason that over millions of years nature has produced optimized functional and lightweight construction principles which minimize the amount of resources required in a clever way. Airbus is currently analyzing solutions found in nature in a structured manner with regard to their applicability. By relying on “intelligent exposure strategies” of the laser, it can apply layers to a component in a strategic manner in order to produce custom properties in terms of structure, rigidity and surface quality. Peter Sander: “Initial prototypes indicate great potential of a bionically motivated approach. The process is expected to launch something of a paradigm shift in design and production.”

Quality as a significant parameter Continue on page no.98 www.engrreview.com

TECH TRENDS » MACHINE TOOLS

Continued from page no.96 For aircraft manufacturers, monitoring during the component’s build process is one of the most important aspects of the industrial application.

Peter Sander: “In practice, “inline process monitoring” with the QMmeltpool QM module from Concept Laser means the system uses a camera and photo diode to monitor the process within a very small area of 1x1 mm².

The process is then documented.” In 2016 this module will be extended by QMmeltpool 3D. The former, time-related 2D monitoring of the build process becomes a position-related 3D landscape. Instead of exclusively time-related data, the system now additionally delivers position-related signals for definitive allocation, comparable to a computer tomography (CT). These signals make it possible to generate 3D datasets of the part and its structure. A highly accurate 3D landscape of the component is thus created. This allows QMmeltpool 3D to provide local indication of defects in the component. As a result, subsequent inspections and tests can be reduced to a minimum. Furthermore, the data are available directly after the build process, which also saves time. Other QM modules for active quality assurance are QMcoating, QMatmosphere, QMpowder and QMlaser. They measure or monitor, for example, the laser output and also the optimum layer structure of the metal powder and document the

98 | DECEMBER 2015 | ENGINEERING REVIEW

entire manufacturing process seamlessly. An additional feature in terms of quality assurance is the capability to work in a closed system to ensure the process remains free of dust and contamination. All disruptive influences that could have a negative influence on the process are intended to be eliminated this way. Frank Herzog: “These days it’s accurate to call this a regulated manufacturing process that provides repetition accuracy and process reliability.” Prof. Dr.-Ing. Emmelmann emphasizes by saying: “The QA software now enables us to monitor and document key data, such as laser parameters, melt pool parameters, as well as the composition of the inert gas atmosphere. Disruptions due to contamination can be eliminated.”

Concept Laser can call itself a pioneer in this field too, since the company has been working on different quality improvement/monitoring modules since 2004.

“Green technology” conserves resources Milling of aircraft parts results in up to 95% recyclable waste. With laser melting, the user receives components with “near-final contours,” and the process produces only about 5 % waste. “In aircraft manufacturing, we work with the “buy to fly ratio”, and 90 % is a fantastic figure. This is, of course, also reflected by the energy balance”, according to Prof. Dr.-Ing. Claus Emmelmann. This makes the

process especially attractive when using valuable and expensive aircraft materials, such as titanium. A tool-less manufacturing strategy saves time and improves the cost structure. Targeted energy consumption and conservation of resources are features of the laser melting process. Frank Herzog: “LaserCUSING is a green technology and improves the often discussed environmental footprint of production.”

Spare parts supply 2.0: Timely, decentralized and “on demand” Spare parts constitute a new playing field for “additive aeronauts”. In future it will be possible to manufacture them “on demand” at decentralized locations without the need for tools. In the event of a component failure, the spare part can be produced directly on site. Decentralized production networks can be created and global and regional strategies are possible. This minimizes transport distances and, above all, delivery times.

As a consequence, maintenance-related downtimes and inspection times for aircraft are reduced. In future it will be possible to significantly reduce the large spare parts depots with parts rarely used that are currently essential given the long life cycles of today’s aircraft. A reduced capital commitment increases flexibility and especially the time needed to obtain safety-related components. This is especially attractive given the cost pressure in the aviation industry.

For more information Web: www.concept-laser.de www.engrreview.com

CASE STUDY

MACHINE TOOLS

HAAS: Super Mini Mill Based near Udine in the northeast of Italy, Haas customer Modeltek is a successful international motorsport business supplying teams and privateers all over the world. The fact that the cars and parts it produces are one-fifth scale doesn’t make the company’s achievements any less impressive.

E

ven when his wife is present, Modeltek founder, Mr. Zeno Noacco, happily admits to being “married” to his four Haas CNC machine tools. To her credit, company director Paola doesn’t appear to be the least bit put out, even though Zeno frequently uses words like love and passion to describe his feelings for the machines.

“I was at a trade show when I first saw her,” he says, reminiscing not about how he met Mrs. Noacco, but about how he came across the company’s first Haas, a Super Mini Mill. “I immediately liked the simplicity of the machine; the control was very easy to use, and as someone with no experience of CNC machining, I was worried that I might buy a machine and then not know how to use it.”

Turns out, he worried unnecessarily. “I told myself I’d give it a go, and if I’d made a mistake, I’d sell the machine and go back to using subcontractors

100 | DECEMBER 2015 | ENGINEERING REVIEW

to make our parts. I’m glad I kept it. I think it’s a great product. After a few weeks, I was completely confident, and I knew all the machine’s functions and capabilities.”

Modeltek’s 1:5 scale model “‘professional” racing cars, sold under the name Genius RC, cost around €2000.

Each is a painstaking replica of a full-scale counterpart, with custom designed and made differentials, gearboxes, hydraulic disc-brake systems, drive shafts, and suspension. All of the parts are created to tight and specific criteria – size, weight, materials, etc. – laid down by the sport’s governing body, the European Federation of Radio Operated Automobiles (EFRA).

In the years before he started his company, Zeno was a hobbyist who lived for the weekends, when he and his friends would race the scale models they made at home in their spare time. Of course, as history now shows, the models Zeno made were exceptional. So much so that his fellow racers – his competitors – would often ask

him to make parts for their cars.

“Little by little, I began modifying and making a few of the more simple parts on my cars. Eventually, I made almost all parts, not only for my cars, but also for anyone else who wanted them.”

Thanks to the Internet, and the close-knit community of fellow scale-racers, Zeno’s customers were able to easily track him down. The orders began to roll in. “It’s a niche market,” he says, “so production volumes are not huge, even though we sell worldwide. However, we now make around four hundred full cars a year: the ‘Touring’ model – designed to resemble a BMW, Mercedes, or Alfa Romeo – as well as the ‘F1’ model.”

Given such a positive early experience with the Haas Super Mini Mill, Zeno didn’t need to look far for his next CNC machines. “We bought a Haas VF-2SS, a VF-3SS, and a standard VF-2,” he says. “So, now we have four Haas machines, a dedicated, Continue on page no.102 www.engrreview.com

CASE STUDY

MACHINE TOOLS

Continued from page no.100 fully trained operator, Mr. Clemente Pocovaz, and no need to use subcontractors or buy-in parts except for the motor – from Japan – and the fiberglass body shell.”

On a bench in an assembly area adjacent to the machine shop, there are several chassis in various states of build, at different stages on the production line. The parts – even a beautifully miniaturized centrifugal clutch – look just like those used on full-sized race cars, and they behave very similarly.

“Like when engineers are designing a full-scale vehicle, we begin a project by doing the maths,” says Zeno.

“For example, with a new, self-locking differential, we work out the forces generated by the motor, and the desired power and torque output of the car, and we use these figures to create parts with the correct weight, dimensions, etc.”

The final prototype parts are designed on a CAD system, then cut on the Haas machines. It’s a thorough process, and the end results, if the numbers are good, are steel, titanium, and aluminium creations, many of which look like jewelry and are as precise as wristwatch components.

102 | DECEMBER 2015 | ENGINEERING REVIEW

“We have lots of small parts, which we usually machine on the Super Mini Mill,” says Zeno. “But, we also have parts such as the chassis floor, the plate on which everything else is mounted. It’s almost 700 mm long, which is why we need the VF-3. In fact, the best size Haas machines for us now are the VF-2SS and the VF-3SS, as they give us plenty of table space, and the flexibility to make large or small parts. Production batches are typically around two hundred off, which we can machine in less than eight hours.”

Once all the prototype parts are assembled into a complete vehicle, the testing phase begins.

“We build five working models for the race team,” says Zeno. “Over the course of a year, we will refine the new car and fine tune it until we have something we’re happy with, and that is as close as possible to the minimum weight of ten kilos.”

In many ways, the world of largescale model racing is very similar to the real racing world. “As well as providing cars and parts for customers, we have a race team,” says Zeno: “Genius Racing! We’ve also built next door a two million Euro racetrack equipped with telemetry. We travel all over Europe and the rest of the world; there’s a large following amongst

the automotive companies. I have many friends at Ferrari, for example, and everyone takes it very seriously.

Although, we have a lot of fun, too.”

After all, for most people, it is a pastime.

Except, that is, for Modeltek and its four employees. “We may be a small company, but we see some great opportunities, now that we’ve developed some good design and machining skills, including work with the Italian Air Force. That would be exciting, but at the moment, we have little time for anything except the model cars. It sometimes feels like we work twenty four hours a day!”

If you spend most of your waking hours in a business running CNC machine tools, life is sweeter if the machines are easy to use and you like them – a lot.

“I’m a little in love with the Haas brand and the Haas machines,” confides Zeno Noacco. “They’re affordable, easy to use, and reliable. In fact, I don’t think we’d be running this business now if we hadn’t discovered Haas.”

For more information wwww.HaasCNC.com www.engrreview.com

| 85 | November 2015 ENGINEERING ENGINEERINGREVIEW REVIEW | 103 | December 2015

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Braco Electricals : Secure Connections Braco Electricals (India) Pvt. Ltd. Was established in 1977 by visionary electrical engineer Mr. Ramesh Sobhani. It was his vision that has today shaped into a company that is renowned for its quality, consistency and trust. All these elementsare found in every Braco product and the company shares its vision for the future in a brief rendezvous.

Mr. Ramesh Sobhani, Technical Director (left) and Mr. Sunil Giasotta, CEO (right) Braco Electricals (India) Pvt. Ltd.

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able glands and terminal play a key role in any secured electrical grid, are extensively used in control panels, switchgear, transformers, circuit breakers and other applicationsin the field of power supply and distribution. A product of superior raw materials and stringent quality cheeks, Braco cable glands and terminals provised hassle-free solutions for a safe network in any premises.

New Projects : “Our upcoming projects are an opportunity for us to shape the future for our company and for the industry. All our upcoming projects are based on company’s nucleus philosophy” informs Mr. Sobhani. Automation is the most crucial factor in this vision. To be in sync with the future has always been a priority at Braco. “Hence we are looking forward on manufacturing all our terminal products on completely automatic machines. Also, We aim to add impressive figures to our balance

106 | DECEMBER 2015 | ENGINEERING REVIEW

sheets by adding new products for connecting purpose, into our profile,” he adds.

This expanding vision will be supported by the growing number of Braco branch offices in the metro cities of India. Starting from the metros of India, the company will strive to reach every patron in the industry and serve them with the best. The immediate upcoming project that the promoters are most excited about is launching of all types of Aluminum Glands for domestic as well as international market. While it is the clear focus that has made all its achievements possible for Braco, today the company is focused on three areas, viz., steady growth, standardization and trust.

It has been registering consistent growth from last few decades. “This legacy will continue and will be our focus area in every future planning.

To complement this growth story, we aim to meet international standards of electrical industry, across the globe.

This standardization of products is a step towards earning the trust of the clients and the industry alike,” says Mr. Sobhani.

Expansion Plan : Owing to its success and illustrious journey, Braco is in its full vigour to deliver exceptional results. The expansion plans encompass various factors like automatic manufacturing of products and nationwide presence. Braco will be seen in almost every metro city of India in the near future. The futuristic growth of the company is also on the radar. Manufacturing of products and equipments will be done with help of latest technology. “We have completed three decades of trust and quality and the vision of Braco

is to provide products, services and solutions that will transform the way electric power utilities manage and distribute electricity,” says Mr. Sunil Giasotta, CEO, Braco Electricals. “We have been manufacturing cable glands and terminal products for the electrical industry. We will be expanding the existing segment by adding new products to it, the products that will serve the industry and will be produced by the use of latest technology and also launched our new Metal Division providing solutions in non-ferrous metals,” Mr. Sobhani adds.

Future Challenges : The IT boom has created new challenges for many industries. The electrical industry is no exception to it. The demand for electrical supply and its products has grown beyond imagination. Hence, meeting these demands is the biggest challenge for every player in the industry. While meeting the demands of the client, quality becomes the most fragile factor. Quality maintenance is never compromised by Braco, and therefore, delivering quality products at competitive prices becomes a major challenge to overcome. Yet, the company has successfully manages to create a balance between these extreme factors. Speaking about the company’s plan over the next five years, Mr. Sobhani elaborates that it is to increase sales fourfold with the expansion of the factory infrastructure & totally automate production on the modern machinery. “We plan to raise our export revenue up to 50% of our current turnover through advertising and marketing of our product profile, to all the electrical markets around the world,” he concludes.

Web : www.braco.in www.engrreview.com

Vist us at: BIEC Hall: 3A, Stall: A102

Globally Proven Solutions, Abundant Experience in Automotive Parts Production

Best Selling Machine

Muratec Tech Center - Bangalore

PROFILE

“Technology Provider with High Productivity” Mr. A. V. Srinivasan Chief Executive Officer Meiban Engineering Technologies Pvt. Ltd.

M

eiban Engineering Technologies Pvt. Ltd. An associate company of, M/s. Murata Machinery Limited., Japan a leading manufacturer of CNC machines with high end technology was started in 2004

by A.V.Srinivasan along with Murata Machinery Limited., Japan Meiban Engg has just completed 10 years of operation and has achieved a consistent growth and received accolades from customers, which includes a best supplier award from a multi-national company.

Meiban Engineering Technologies Pvt. Ltd. is a solution provider in the field of automation and turn key projects for manufacturing Automobile and Sheet metal components.

Meiban Engg serves with Muratec high end automated twin spindle chucker’s for manufacturing automotive components, hydraulic components and bearing components.

Meiban Engg supplies and services sheet metal machines which include CNC Servo Turret Punch

108 | DECEMBER 2015 | ENGINEERING REVIEW

presses of various capacities, punching and shearing machines, and panel benders. Meiban Engg has customers from various application industries and we have over 300 satisfied customers in a wide spectrum of both SHEET METAL AND AUTOMOTIVE industries.

Meiban Engineering Technologies Pvt. Ltd. is based in Bangalore, with a Sales & Service branch office in Chennai, Delhi and Sales and Service representatives in Mumbai. All our sales & service engineers are factory trained to support the customer with technical and application information.

Consists of a 28-member strong team and growing... This includes 10 factory trained Engineers for

Meiban Towers and Muratec Technical Center at Bangalore, Inaugurated by Mr. Yosuke Murata –Executive Vice President. Murata Machinery Limited, Japan on June 22, 2011

pre-sales application and after sales service support along with Specialist exclusively to support CAD/CAM for sheet metal application. Factory trained agent’s engineers are available with our partner to serve our customers better.

Muratec Technical Center - Bangalore & Local Turnkey center With the addition of technical center in Bangalore, we are now able to do trials and demos on our machines for our potential customers. We have started undertaking local Turnkey in India. Total solution is Turning machine with loader plus peripherals and options to achieve full automation for unmanned operations on 24X7 basis.

M-2048TE and MW 100, MW120 & MW180 have been installed in 2 separate show room spaces. With this new facility, Muratec has launched its five-year plan implementation of supporting Indian customers for greater satisfaction. State-of-the-art built-in solar panels for common area lighting and rain water harvesting systems installed enhance our contribution to the ecology.

For more information, Website: www.meibanengg.com

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EVENT

NEWS

ELECRAMA : Revolutionising the industry

E

LECRAMA, THE WORLD ELECTRICITY FORUM, has now turned into a movement, beyond just an exhibition.

It is a premier show of Indian Electrical Sector and is the Worldâ&#x20AC;&#x2122;s largest confluence of the power transmission and distribution community. Held biennially since 1990 in India, the eleventh edition ELECRAMA-2014 hosted 970 exhibitors from India and across the world and also attracted 100,000+ footfalls into the exhibition.

In the last two decades ELECRAMA as an exhibition featured the biggest names in the global electrical T&D industry, to whom it serves as the perfect launch vehicle to introduce latest products and technology.

ELECRAMA showcases products and technology through the entire voltage spectrum, from 220 V to 1200 kV, conforming to global standards and specifications. A large number of business and technology partnerships are also transacted during the 5 day period giving it a must attend event status amongst global exhibitions. ELECRAMA visitors consist of a wide spectrum of industry stakeholders,

offering them an international framework for display, discussions and deliberations. It brings together manufacturers and suppliers to interface with key customer segments like private and public transmission and distribution utilities, EPCs, Consultants and specifiers, members of the government and policy makers.

It also brings together global thought leaders

in the electrical transmission and distribution sector consisting of industry leaders, engineering professionals & technologists, professionals and academia, et al through high power panel discussions, premier conferences, technical workshops, tutorials and seminars held

Continue on page no.114

112 DECEMBER 2015 | ENGINEERING REVIEW

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EVENT

NEWS

Continued from page no.112

114

concurrently with the exhibition. ELECRAMA also hosts international diplomatic and trade visitor delegations from various countries and large country pavilions from leading manufacturing nations from around the world.

The Government of India participation is reinforced with the presence of four senior ministers. The ministers who have lent their consent to be present during the event are Shri. Suresh Prabhu, Minister of Railways, Shri.

Kalraj Mishra, Minister of MSME, Shri. Anant Geete, Minister of Heavy Industries & Public Enterprises and Sh. Piyush Goyal, Minister of Power who would also be inaugurating this grand event. We are thankful for this magnanimous gesture, which has inspired us to deliver a superlative event experience.

ELECRAMA is a stellar platform for a world view on technology, best practices, new systems and forecasting the trends in the future of electricity, both from technology and a socio-economic point of view. ELECRAMA will for the first time feature “WORLD UTILITY SUMMIT”, a unique global platform like no other. This ‘By Invitation Only’, event is ‘of the utilities, for the utilities and by the utilities’.

CXOs of more than 50 global utilities are being DECEMBER 2015 | ENGINEERING REVIEW

invited to participate in the two day summit to interact with CXOs of Indian utilities and share their experiences and best practices.

‘Network to Networth’ is another new interesting and necessary addition to ELECRAMA 2016. N to N is planned for creating awareness about the huge investment and JV opportunities in the Indian electrical sector for both Global and domestic investors.

ELECRAMA for the first time features unique experience pavilions displaying, ”Energies of Tomorrow” and “Evolution of 125 years of Electricity”, in collaboration with IEEE, a coffee table book on this subject is also under preparation.

RND – Railway, Nuclear & Defense pavilion is also planned for the first time at ELECRAMA to enable interaction between Industry and these critical sectors displaying their strengths, capabilities, services and plans in this specially dedicated pavilion.

Renewable Energy pavilion is another addition under planning for displaying the strengths of the Indian Industry in the renewable sector..

Contemporary Events which have added strength to ELECRAMA over the years continue to feature

The third edition of Reverse buyer Seller Meet, supported by the Ministry of Commerce, Govt. of India continues to generate large scale business opportunities. 8000+ meetings with 600 overseas buyers from 42 countries are planned over two and half days of this event.

‘Engineer Infinite’ in ELECRAMA 2016 will feature 50 most innovative third year student projects in the electro mechanical segment, for encouraging young budding engineers from across the country. A subset to this activity is “Coffee with Sir”, where participating students listen and network with industry leaders over all five days. The 5 best students projects are awarded by an industry leader at the “INNOVATION DAY’ .

International T & D conclave, another Co-located event has been planned as a halfday event in its third edition. It provides a unique opportunity for Indian industry and it’s stakeholders to listen to and interact with global experts from the energy sector.

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IN FOCUS

SBS Precision : The dynamic balancing & process control expert Q. SBS Precision being in the industry for longtime & has gained bounteous market share in Indian machine tool industry, please brief SBS Precision’s journey from the beginning & share some its achievements?

Mr. Rajesh Parsramka DirectorSBS Precision Systems (India) Pvt Ltd B.E. Electronics & Communications Engineering B.I.T. Mesra Post Graduate Diploma In Business Management I.I.M. Calcutta

From a few handful customers a decade ago to hundreds of satisfied customers all over India today the journey has been full of challenges and success stories. We are now an important player in Dynamic Balancing & Process control business in India.

Q. What are the market prospects for the SBS Precision products in India and How do you plan to position these products?

Unlike our competition SBS is highly focused and specializes in providing solutions for complex applications for dynamic balancing and process control with the widest range of products available to meet customer’s technical specifications as well as budget constraints

Q. Please elucidate in brief about the SBS Precision infrastructure & What are the measure that are being taken from the product manufacturing to distribution?

SBS Precision sees India as one market instead of breaking it up into regions like East, West, North…….our quick and effective customer support is biggest strength.

We provide single window solutions to all customers for any issue instead of creating separate departments for sales, service, administration etc.

116 | DECEMBER 2015 | ENGINEERING REVIEW

Q. What are the key technological trends that are driving machine tool industry?

Manufacturing tolerances are becoming tighter with every passing day, product life cycles are becoming smaller, Manufacturing process have become highly flexible to adapt to any sudden changes in the business environment. All this provides high incentive to manufacturers to go for dynamic balancing and process control equipment.

Q. How do your perceive the future of the Indian machine tool industry?

Future is very bright and there are immense opportunities for growth

Q. What is your vision for SBS Precision?

To continue to be the best choice for customers for dynamic balancing and process control equipment and always try to improve our services through innovation and hard work

Q. Please address the issues that are affecting the machine tool industry?

Scarcity of working capital has been a serious concern with machine Tool OEM’s coupled with very high uncertainty about deliveries creating a long chain of blocked & un productive working capital. Lack of trained professionals in machine Tools industry is another big issue.

The next generation of professionals are not yet ready to take over from the present generation who have rich knowledge and experience.

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REFLECTIONS

The activities in the core sectors need to be accelerated: Yagnesh Buch, KSB India KSB India, a dominant player in the pumps & valves industry and the undisputed leader in certain product categories, is always proactive and perceptive to the evolving and constantly changing market needs. KSB, known for its technology leadership, has nurtured its business on customer trust over five decades of its presence in India, backed by 145 years of experience of its parent company, KSB, Ag, Germany. Mr. Yagnesh Buch, Dy. General Manager, KSB India speaks to Mr. P.K. Balasubbramaniian, reflecting on wide ranging topics including the state of the economy, the need for acceleration of activities and the role of pumps & valves in harnessing our resources to the fullest extent. Mr. Buch also hints on the emerging trends in the pump technologies and KSB’s readiness to offer integrated and automated solutions to burgeon the economy. Excerpts:

“The industrial activity is at a low ebb today. But the stage is bound to be set for an economic up-thrust and hopefully the results should be visible from end 2016.”

- Mr. Y.I. Buch, Dy. General Manager

118 | DECEMBER 2015 | ENGINEERING REVIEW

Q. What are the pump segments you are present in and which are the product segments in which you are dominant in the market?

KSB Pumps Limited has a broad portfolio of Centrifugal Power driven Pumps and Industrial Valves available to its clients; which cover almost every conceivable application that such products could serve.

Pumps range from small domestic pumps for household and building applications; through to pumps used in the water supply, irrigation and sewage applications or even Industrial sectors including all process industries; refineries and petrochemicals. Our portfolio also addresses the needs of Power plants; which cover the spectrum of Conventional; Supercritical and even Nuclear Power plants with great aplomb.

The cast and forged Gate, Globe, Check and Ball valves manufactured by us at Coimbatore cater, predominantly, to the Energy and Industry sectors.

As far as our After Market Services are concerned, we back up our supplies via our spare part service, as well as providing supervision of Installation and Commissioning, or any further support that the customer may require of us. The diverse array of Products that KSB Pumps

Limited, India offers is the result of, not only the over five decades of portfolio diversification and expansion in India, but also being backed by our over 145 years of experience and expertise of our parent company and doyens in the Industry KSB Ag., Germany. This has helped us with new products consistently being added to the wealth of solutions, already available. This is a result of the company being proactive and perceptive to the evolving and constantly changing market needs.We are known for our technology leadership, and have nurtured our business on customer trust.

We have a network of 4 Zonal sales offices, 18 Branch offices and over 900 dealers and authorized service partners across the country, apart from our own 4 Service stations. Our manufacturing hubs total to 5 pan India; and address special customer needs and focus. The Irrigation and Process division in Pimpri, Pune; The Power projects Division in Chinchwad, also in Pune; Water Pumps Division in Sinnar, Nashik; and the Valves Division in Coimbatore. In order to support these manufacturing units with quality castings, we have an Alloy steel and a Cast Iron foundry in Vambori, near Ahmednagar. As you may be aware; a Pump or a Valve is as www.engrreview.com

REFLECTIONS

good as its casting. We manufacture our own castings in these ultramodern foundries of ours … that is why our end products are robust and even more reliable.

Q. What has been the growth in the segments you are present over the last two years and how do you see this panning out in the next two years from the present standpoint?

As you know, sentiments were very high when this Government came into Power with great majority. But ground realities are still different, till date! The activities in the core sectors that would propel the economy and Industrial activity; viz. those in Power, Oil and Gas sectors are still at a low ebb. Barring some projects in each of these segments materializing in the period gone by; nothing dramatic has exited the capital goods Industry at large. This has led to poor liquidity and Capex expansion / implementing of new projects has been lackluster in the General Industry.

In the agriculture Sector, poor / unseasonal monsoon has had a telling effect on its fortunes. Loss of crops leading to poor financial resources of farmers saw this market plummeting. In fact most of the manufacturers addressing this segment reported a loss of 20 – 25% business in the same period over the previous year. KSB was however able to sustain its numbers due to strategic measures through product innovations and availability. This effort was ably supported by the sharp focus of the very loyal and strong dealer network. In infrastructure and Building services, the supply continues to be more than the demand; mainly due to resource crunch.

However, the stage is bound to be set and become ready for an economic upthrust, which should be visible towards and from the end of 2016. On a backdrop that India has a long way to go on the road 120 | DECEMBER 2015 | ENGINEERING REVIEW

KSB’s Valves Manufacturing Plant in Coimbatore

to progress; the green signals and opportunities for this are ample! Our developments are slow and need to speed up; rural India has yet to get the full benefits of Technology. Modernization and accelerated development in the Power sector is imminent. Developments in Infrastructure – in building roads and dams will be on faster track. Water is becoming scarce; and the advent of desalination of sea water will need to be looked at seriously in the coming years. India is gearing up to be a super power in the nearest future. We have the resources (including talent and knowledge) in the country, however, we must preserve these inlands to seize this leadership position, worldwide. In doing so, the Pump and valve industry has a major part to play – as it is the heart of these activities –and the only one direction to move is – up and up!

Q. How does one optimize the efficiency of pumps?

In general, the performance of a pump can be read / judged through many parameters like lower or higher flow, lower or higher pressure at discharge, higher vibration, abnormal noise, higher current drawn by the motor etc. The operator has to monitor these parameters regularly, either manually or if customers have done all instrumentation set up then the same can be monitoredfrom the Control room. The performance can be guarded by providing Alarms and

trip signals on key parameters. The life of the pump depends on the standards which are being used to design the Pumps. It also depends on low/medium/high tech requirement from the application side. For example, there are several boiler feed / condensate extraction pumps which are running for decades; while there could be some submersible pumps which could run for 4-5 years. On the other hand, some domestic pumps of very small capacity for house-hold usage may run below 2 years. If the pump is giving desired performance, then it is not necessary to change it.

But regular maintenance of pumps is a must which keeps them running for longer periods and avoids downtime.

Q. What is the share of unorganized sector in pumps manufacturing? How does it affect the adoption of global quality standards/benchmarks?

The unorganized sector is a big obstacle to the development of the Industry as well as the nation. These types of players are still strongly present, mainly in the Agriculture and domestic Markets for reasons more than one a. They use inferior designs and materials, thereby, are very aggressive on price b. They generally do not have a consistent / acceptable quality c. They are energy inefficient d. They are generally local players and not national players www.engrreview.com

REFLECTIONS

KSB’s HO & Irrigation and Process Division in Pimpri, Pune

e. Power is not metered / charged to farmers and hence the need of energy efficient pumps manufactured by the organized players becomes secondary to the price conscious customers.

Till such time Power is not metered and charged to the farmers / or the power is metered and free power is only offered to the extent of the load sanctioned; unorganized players will still be a strong deterrent to the progress of our industry. Today the unorganized sector corners 30 to 35% of these segments.

Q. What are the emerging trends in pump technologies and how do you address the changing industry needs?

As regards 90% of the Pumps and Valves required by the Indian

KSB’s Water Pumps Div in Sinnar, Nashik

122 | DECEMBER 2015 | ENGINEERING REVIEW

Customers, Indigenous supplies by Multinationals / local players in India take care of the same. Multinational companies, keep bringing in newer technologies / designs for local manufacture and take care of advanced needs of the customers. As India is evolving fast,newer technologies are bound to find way in the country The breadth of KSB Pumps Limited – India’s product portfolio affords the company a wide range of customers and thereby also ensuring that quality control becomes a vital part of the business. Analysis and correction of processes and products is constant with improvements being continuously implemented. ”Customer feedback heavily influences such improvements”. We are the technology leaders in most of the segments we operate in. Our products

are designed to meet needs of myriad applications right from Domestic Water Supply to the most critical applications. If you take the power sector; our pumps and valves serve most critical services in Nuclear, Supercritical and thermal power.

We have contemporary technologies and products.

We have access to a host of products and systems from our principles, for which India is yet not ready to imbibe them. Remote monitoring of pumping systems is one such example! We expect more and more evolutions to take place – more efficient; integrated and automated solutions to be used in the Indian Industry; for which KSB is completely ready!

Since, every rotating equipment results in some wear and tear and this leads to deterioration of performance as well as occupational hazards. Hence it’s a prudent practice that the pump is replaced after it has served its design life, it can be 10 year to 25 years.

To ensure that pump is running at its optimum efficiency, the exercise starts right from setting the specification by designer of the application / plant. Every pump has an optimum pump range and a best efficiency point. This is the combination of flow and head at which pump works most efficiently.

If the pumps are operated in this preferred operating range then their long service life can be expected.

This will automatically lead to lower noise and vibration of pump.

At KSB, “Special is our standard” and to take special care during selection of the pump or valve; its materials based on liquids handled; its installation and commissioning is a way of life! That is why a KSB user enjoys being our customer purely due to the reliable and quality performance any KSB pump or valve exhibits; when put in operation. www.engrreview.com

TECH TRENDS

Flux-Cored Wire, Metal-Cored Wire and Welding Automation

By Prof. R. Sreedaran

Abstract This article gives an overview of the flux-cored wire and metal cored wire and their major role in welding applications and automation. Specific and relevant studies from various sources are referred to impress the reader to appreciate how the future of welding depends on automation and advanced welding consumables. The article also outlines how automation is going to play a major role in welding and related works in Indian industries.

Introduction â&#x20AC;&#x153;Important aspect for successful welding is love for work and complete devotion to the same.â&#x20AC;? Chris

A special piping fabrication done using advanced technology Pic. Courtesy: Herr & Sacco Pasedena

124 | DECEMBER 2015 | ENGINEERING REVIEW

Sacco emphasized welding is not a job; it is an art. Born in 1913 he completed a course of welding 250 hours in 170 hours, and worked in shipyard and was able to deposit 50 pounds of weld metal in a day. (Ref1) It is almost equivalent to deposit nearly 3 kg per effective working hour. How many of us can think, this kind of welding from our Indian welders?

Three important aspects are to be considered in welding & fabrication jobs.

(1) Ethics in welding (2) Perfection in welding (3) Productivity in welding. If all these points are taken care it leads to AUTOMATION in welding.

The good example above is the great quality of an excellent welding professional.

Progress and Innovation in Welding are the result of continuous education and research in industry as well as academic institutions. Science and engineering are the key to success in welding.

Automation Automation refers to replacement of human or animal labour by machines or a combination of machines, or by the devices operated by the remote control or by computer. Two kinds of automation are normally considered namely Hard Automation and Soft Automation. A robot is a software controlled mechanical device to do various kinds of desired tasks.

(Ref2) Robotic welding system can be defined as a system or a system of machines having power sources, wire feeding units, sensors to control the various welding parameters and

vision mechanism to see the welding and record all the details for future reference and quality control. The latest system incorporates control from different location. The present robotic welding system from Germany, Japan, China, USA, Sweden, and France offers special additional features of fault diagnosis and corrective methods. The picture-1 shows a special piping fabrication with advanced technology.

A case study of an assembly of wrapped catalytic converters for exhaust system using advanced robotic system is considered.(Ref3) One cannot think of full automation when the volume considered is less.

When you buy a system from outside, the problem increases due to cost and the regulations. You may find that more than 50% of the items for automation are locally available at a throw away price. In this particular case a German producer when he has to make a similar item in USA has to go through various options, study, training and a meaningful brain storming sessions to get the desired results.

Weld quality reject expected is 400 out of a million parts delivered. A detailed investigations and study are needed before going for an automated welding system.

A detailed investigation includes study of all associated items. In this particular case they selected a gas mixture 82% Argon and 18% Carbon dioxide and gas purity of 99.995 with tolerance of +/- 1%. All welders had training for six weeks in the German plant. Later they developed the local equipment.

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TECH TRENDS

Continued from page no.124 Welding Marvels ABB ROBOTS at new Changan plant at China is highly automated and is used in BIW welding line capable of producing up to six models with just 18 seconds to switch to other model.

ABB has installed more than 250,000 robots worldwide for various applications.(Ref4) Here we have to consider various options of electrodes for special applications where the robot configuration and the accessories change.

The experience of different application states that metal cored wire has the best advantages of both solid and flux cored wires. They are as follows (a) high deposition rate (b) minimal spatter and relatively low slag(c) high range size of wire (d) low hydrogen level (e) customized electrode of small quantity (f) use of existing power

Typical Comparison (Ref. 5) Metal Core

Solid Wire

Flux-Cored Wire

Wire DEPOSIT

96%

94%

85% TO 90%

METAL

2%

3%

VARIES

2%

3%

VARIES

VAPOUR SPATTER

A typical robot of latest design. Pic. Courtesy: ABB Sweden

source and accessories with minimum modifications.

It is more than 50 years since high speed fast trains were introduced by Japan. With a speed touching as high as 250 km/hour it has opened a new avenue. It has carried more than 7 billion passengers from inception. The above system has introduced many innovations in Aluminum welding and automation. The GMAW is used for welding Aluminum alloy car bodies. Resistance spot welding RSW and GTAW process are also used. The wire diameter is 1.6/1.2mm and 100%

BIW Production-line - Pic. Courtesy: ABB Sweden

126 | DECEMBER 2015 | ENGINEERING REVIEW

Argon is used as shielding gas. FRICTION STIR WELDING process is also used. Specially designed robots were used for major works (Ref. 6).

It is interesting to note India wants to get the technological help from Japan and wants to start similar project in 2017.The bullet train is going to be between Mumbai and Ahmadabad.

In most of the advanced nations welding is pursued with great respect.

Their motto is “EXCELLENCE AND QUALITY AND THE BEST METHOD OF PRODUCT CREATION FOR THE FUTURE GENERATION”. The ultimate aim is to reduce the human elements physical intervention and also to exploit the full use of human intelligence. With automation and with continuous welding consumables we can convert welding an art and a highly creative work.

Another interesting case study: Sept. 11th 2001 terrorist attack in New York has changed the method of thinking of the SEAGRAVE FIRE APPRATUS. “Build the best fire trucks and build them faster than you ever have.”

(Ref7). This company built on a war footing basis fire tenders in 4 months time instead of usual 12 months. The company makes use of semiautomatic and conventional methods. They were Continue on page no.128 www.engrreview.com

TECH TRENDS

Shinkasen Tokyo

Continued from page no.126 using solid wire and metal cored wire because of higher deposit rate. They were following AWSD1 Structural welding code. Thickness of the plate they used vary from 22 gauge to 50 mm. stainless steel and Aluminum are used for fabrication. The gas combinations used are: For carbon steel : 90% Argon and 10% CO2. For stainless steel :7.5% Argon, 90% Helium and 2.5%CO2. For Aluminum: 100% Argon. They follow the instruction manual given by FDNY.” Peoples’ lives Depend on the high quality of products and welds that produce.”

This explains the philosophy of ethics in welding. The interesting production of the 540 ton, 3 story massive rocket launch table is an art of welding (Ref. 8) where highest tolerance and quality control are applied. It requires joint preparation with full penetration and minimal distortion. The launch table takes care of the rocket before and during countdown. The launch Table also takes care of cryogenic fuel system, electrical and mechanical

A Fire Truck

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systems and special sensors, monitoring equipment, and special cameras.

It has to provide systems for holding the rocket when the engine builds up thrust and takeoff. It is roughly 25 metres long, 14 metres wide and 8 metres tall. The weight is about 150 tons. The process adopted here was submerged arc welding. The difficult to access place was welded with SMAW welding. They found the rejection rate in the SAW welding was less than 1.5% .Minimum operator training was required. Flux-cored wire welding process was used for stiffness and subassembly and all position welds.

The specific reason for going in for SAW welding was it is faster by 75%than flux cored wire processes and well trained welding operators were available. Shielded metal arc welding was used where welding gun cannot reach easily. Special custom-made equipment were used for this entire production. Here we have to learn one important aspect of work culture. A think team was formed consisting of welders, designers, experts, and research and development people. They analyzed each and every part, process, cost, quality, delivery time and then the work was planned and executed.

Digital India and make in India.

Here it is the vision of Indian PM to

A rocket launch table

make India as a important source of manufacturing activities with respect to both hardware and software. This does not refer to elimination of manpower, but effective and intellect use of human resources and brain. It will also create more jobs and employment. We should remember that the best class room in the world is at the feet of an elderly person(Ref 9). The author wishes to thank all the authors for various inputs they have provided for this article, taken from their writings and findings. The article, we hope, will be a source of inspiration for the entire welding community.

References; 1. The American welder July/August 2000. Lessons of life passed to the younger generation.

2. Robotic fundamentals, Robert.

J.Schilling.

3. AWS Welding journal Feb. 1997.

Article by Bob Irving.

4. AWS Welding journal 5. The American Welder Nov/Dec 2000 6. AWS Welding journal Nov 2000, Article by SOTARO YAMADA and KOICHI MASUBUCHI 7. AWS Welding journal Feb 2002, Article by MARY RUTH JOHNSEN 8. AWS welding journal Feb. 2002, Article based on Lincoln Electric.

9. Quote from speaking tree 15th Nov 2015, by Andy Rooney. www.engrreview.com

FACE TO FACE

Time saving electrical CAD software AUTOMATION - electrical CAD software PC|SCHEMATIC has been a leading Electrical CAD software developer on the global market for 35 years, specialising in intelligent design and documentation of electrical control systems and PLC diagrams, pneumatics and hydraulic systems.

The electrical CAD software PC|SCHEMATIC Automation is designed from the basic concept of setting you free to focus on the electrical aspects, while the program handles the practical side. Beyond the basic drawing functions, Automation offers you a comprehensive series of functions specially designed for electrical projects with IEC/EN standards.

Mr. Ove Larsen International Sales Director, PC|SCHEMATIC A/s, Denmark

Documentation When you click on a component in the component vendor database, you automatically get a menu containing the electrical symbols for the component. By placing these symbols in the diagrams you also transfer information to the electrical diagram which enables the program to fill out order lists or files automatically.

Integration PC|SCHEMATIC Automation can interface with PLC I/O tools, wire numbering tools, label systems, send files for component ordering systems, edit PLC data via Excel, import and export the standard CAD formats DWG and DXF, and update all types of lists automatically. Furthermore the program supports practically any database format, so that it can work with the database format used in your company.

Our solution saves 80% time To make it possible for existing and new users to get started quickly,

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PC|SCHEMATIC - and its distributors - offers a consulting service, consisting of an analysis of the already existing electrical documentation. Based on this analysis, the optimal set of subdrawings, models and project templates can be effectively created. This also has the consequence that new users can get started creating complete electrical documentation projects really quickly.

In larger companies, this way of working might result in that just one single person needs to be pointed out as the main responsible for creating the company subdrawings, while the others in future almost only will need to create documentation by dragging templates and subdrawings into projects.

Experiences from the industry suggest that the documentation time can be reduced by up to 80 percent.

Why should I buy PC|SCHEMATIC Automation?

People buying PC|SCHEMATIC Automation usually tell us they did it because: • It is easy to work with, and is very flexible in the everyday work routines.

• The Module and Model Based drag’n draw functions, makes it possible to create electrical schematic pages extremely fast.

• We have an excellent support team, and you can get support via NetViewer. Our support team can then see your screen, and guide you directly on your own PC. • Intelligent reuse of existing material - with intelligent renaming saves lots of time.

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PC|SCHEMATIC Market Consultant in India: A.Venkatakrishnan / venkat@pcschematic.in / +91 988 654 0077 - For demo, support & training

FACE TO FACE

Continued from page no.130 electrical design CAD programs.

• Free access to the PC|SCHEMATIC user forums.

When you have bought PC|SCHEMATIC Automation, you can either attend PC|SCHEMATIC training in your own country, or attend a web seminar about the topics you need to get familiar with. Please contact venkat@pcschematic.in for further details.

• The intelligent connection between database and symbols is unique.

• Electrical standards are integrated intelligently.

• Functions for automatic project generation, automatic graphical plan generation and automatic documentation of symbols in projects/libraries.

Can I convert my schematic diagrams from other systems to Automation?

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From PC|SCHEMATIC Automation, you can also export projects as intelligent PDF files with active link between references etc.

132 | DECEMBER 2015 | ENGINEERING REVIEW

Electrical standards: How well are they integrated in PC|SCHEMATIC? At PC|SCHEMATIC we have detailed insight in electrical documentation standards, and we are active members of standardisation committees. We also publish the book “Electrical documentation according to standards”.

This insight in the IEC/EN electrical standards is an integrated part of PC|SCHEMATIC Automation. However, the program is designed so flexible, that you can also use it for other standards than the IEC/EN standards.

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• Free access to articles about

Contact us at any time At PC|SCHEMATIC we are very interested in hearing about your experiences using the PC|SCHEMATIC Automation program. It is because of the feedback from our many users, that we are able to make a better product year by year!

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Contact Details India A.Venkatakrishnan Market Consultant – INDIA venkat@pcschematic.in www.engrreview.com

PROFILE

44 years contribution to upgrade Indian trade & technology through visits to international trade fairs worldwide

A tribute to the living legend Mr. Om Prakash Director – In ORBIT Tours Pvt. Ltd. Pioneer in India for promoting participation in International trade fairs

I

n 1972 Mr. Om Prakash an entrepreneur visited a German trade fair and visualized the high potential of Indian participation as visitors & exhibitors. His focus was to encourage Medium and Small Scale Industrialists to get exposure about technology, raw materials, designs and comparison of Indian products with those from other countries. Ultimately to provide impetus for export of Indian products.

Focus on SSI & SMEs : In 1977 he initiated and pioneered the group promotion of international industrial trade fairs in Germany for visits of Indian SSI & SMEs. With the cooperation of Indo German Chamber of Commerce and trade Associations in India, he organised industry groups for Textiles, Plastics & Rubber, Printing, Packaging, Metals, Engineering, Electronics, Information Technology, Wood Working & Furnishing, Jewellery, Food Processing, Dairy Products, Machine Tools, Agriculture, Waste Management and many more industry exhibitions all over the world.

Mr. Om Prakash’s mission to promote all types of industry fairs encouraged Indian visitors in large numbers to identify & establish direct contacts with their business partners in the developed nations.

As a result of Mr. Om Prakash’s massive promotion, a large number of Indian visitors started to visit international trade fairs in Germany. The awareness to upgrade technology for Indian products played a key role in the development of Indian products and improvement in quality, due to visits to international trade fairs.

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1992 Reforms: The scarcity of foreign exchange for import of technology prior to 1992 was a major hindrance in the advancement of Indian products for the world market.

After 1992 reforms India saw a major revolution in the import policy.

Indian Government encouraged technology transfer joint ventures and foreign investments in Indian industry.

This helped to upgrade the quality of Indian products.

Trade Fair Organisors of Leading countries invited Om Prakash The news of Mr. Om Prakash’s successful mission of promotion of international trade fairs of Germany soon spread to other countries and he was invited by other country’s trade fair organisors to promote their country’s fairs for Indian exhibitors & visitors.

These countries included: France, Italy, UK, USA, Japan, Korea, Hong Kong, Singapore & China.

Mr. Om Prakash was invited by Britain’s Exhibition Organisors Association in London & Malaysian Trade Fair Authorities in Kuala Lumpur to address their Exhibition Organisors regarding promotion of their trade exhibitions for Indian businessmen.

Value addition : Over and above the visits to international trade fairs abroad, Mr. Om Prakash added Factory visits, meetings with Trade Associations, Chambers of Commerce etc. Similarly he encouraged Indian Associations &

Continue on page no.136 www.engrreview.com

PROFILE

Continued from page no.134 Institutions to organise their delegations.

Contribution to Agriculture: Indian Agriculture & Dairy Ministers’ visits with their States delegations Many States Ministers for Agriculture and Dairy organised their delegations with Mr. Om Prakash such as Maharashtra, Tamil Nadu, Punjab, Haryana, Jharkhand, Mizoram, Meghalaya and visited World Dairy Expo & Summit in China every year. This helped to upgrade Indian Dairy & Veterinary technology.

44 years of excellent achievements During 44 years of his mission of contributing to Industrial development of India Mr. Om Prakash was rewarded many International and National Awards by International Exhibition Organisors, and International Institutions such as: • INDO-GERMAN AWARD 1985 presented by Dr. Lothar Speath – Prime Minister (BW) Federal Republic of Germany for his outstanding contribution in the development of Indo-German Economic Relations.

• INDO-GERMAN AWARD 1995 & 1999 for his outstanding contribution in the development of Indo German Economic Relations by Minister of Science & Research BW Federal Republic of Germany.

• AMBASSADOR OF GERMANY IN INDIA by Messe Düsseldorf for his dedicated service of promotion of Düsseldorf fairs for 30 years.

• In 2015 GERMAN AWARD for his dedication of 4 decades promotion of German Fairs by Mr. Michael Siebert, Consul General – Consulate of Federal Republic of Germany.

• Government of Texas USA with Honorary Citizenship Award • Ambassador of Goodwill Award by Government of Arkansas USA • Marshal of Oklahoma Territory Award USA • China Tourism Ministry’s Top Award 2010 for promotion of China Fairs in India.

• India International Tourism Council presented “Lifetime Achievement Award”.

• Lifetime Achievement Award presented by Exhibitions & Events Industry of India at “Eventuality 2009”.

• “Most Influential Person” in the Travel Industry Award presented by • NDTV PROFIT & OTM in February 2014.

• India Travel Award 2014 “The Wall of Legends” Award by DDP Group presented by Mr. Parvez Dewan, Secretary Ministry of Tourism, Govt. of India.

• “Top 100 Travel Producers Award” presented by NDTV PROFIT & OTM in February 2015.

Appreciations by Prime Ministers of India & Israel • Indian Prime Minister Mr. Morarji Desai who was the 136 | DECEMBER 2015 | ENGINEERING REVIEW

•

• •

•

• •

Chief Guest at the send-off function of 325 Indian visitors to Drupa 82 held in Germany whole-heartedly appreciated Mr. Om Prakash’s efforts.

The Prime Minister of Israel Mr. Shimon Peres felicitated Mr. Om Prakash in Israel in 1993 for bringing 300 agriculture professionals to Israel.

Mr. Om Prakash was elected as Chairman, Travel Agents Association of India (WR) for 2006-07 & 2007-08.

Mr. Om Prakash was invited by Britain’s Exhibition Organisors Association at London to address the Exhibition Organizers regarding promoting of their trade fairs in India.

Invited by Malaysian Trade Fair Authorities to Kuala Lumpur to address the Exhibition Organizers regarding promoting of Malaysian fairs in India.

Mr. Om Prakash was interviewed on BBC TV, Voice of America & German TV. Mr. Om Prakash is a Rotarian and one of the Founders of Laughter Clubs. He conducts Laughter Club of Worli Seaface in Mumbai since 18 years.

For more information omprakash@inorbittours.com www.engrreview.com

ENGINEERING REVIEW | 138 | December 2015

ENGINEERING REVIEW | 139 | December 2015

PORTFOLIO

Lubi Eyes Global Expansion

L

ubi Industries, established in 1965, is a leading Indian manufacturer of Water Pumps & Electric Motors. It produces more than 4,500 types of pumps and motors. Located at Ahmedabad, the heart of Gujarat, its plant is just 10 Km away from the International Airport and 400km from the Sea Port. With a massive strength of 2500 steadfast employees, Lubi Industries boasts of having a manufacturing capacity of 700,000 pumps per annum consisting of Borewell Submersibles pumps, Centrifugal Pumps, Drainage & Sewage Pumps suitable for various Applications viz. Irrigation, Water Circulation, Building Water Supply, Pressure Boosting, Fire Fighting, Gardening, HVAC, Civil Water Supply, etc. Lubi is equipped with a state-of-the-art infrastructure with a vertically integrated ultra modern manufacturing set-up.

It is accredited with National certifications like ISO, ISI & BEE and International Certifications like CE & UL. Lubi Industries is recognized as a Market Leader in the Pump Industry, manufacturing the widest range of products which can be utilized in

146 | DECEMBER 2015 | ENGINEERING REVIEW

almost every imaginable segment be it Agricultural, Domestic, or Industrial & Building Services.

Global Expansion Having established its leadership in the Pump Industry in India, with its nationwide spread through its sprawling manufacturing facility and headquarters in Ahmedabad, 20 branches and over 1200 distributors / dealer network, Lubi is now spreading its wings in the global market. It already has its presence in more than 80 countries spread over 7 continents. It also has operating branches in UAE. â&#x20AC;&#x153;We are known for our manufacturing excellence. Our main motto is to provide Customer Satisfaction in terms of meeting their exacting requirements and unmatched after-sales support. Our vision is to strengthen our position by becoming a benchmark in the Pump Industry,â&#x20AC;? states the company on the threshold of its Golden Jubilee Year.

For more information, Website: www.lubipumps.com www.engrreview.com

CASE STUDY

MACHINE TOOLS

Renishaw brings 3D printing expertise to Land Rover BAR Technical Innovation Group

R

enishaw is proud to announce that the company has joined Land Rover BAR’s Technical Innovation Group (TIG) as an official supplier – joining the quest to bring the America’s Cup home to Britain. The company will contribute its expertise in metal 3D printing and position feedback encoding. The America’s Cup is the oldest international trophy in world sport, predating the modern Olympics, the Ryder Cup and the World Cup – and Britain has never won it. It’s the world’s premier sailboat racing contest, and the 35th edition

148 | DECEMBER 2015 | ENGINEERING REVIEW

will be held in Bermuda in 2017, in foiling multi-hulls. Land Rover BAR is the British challenger, and Ben Ainslie, winner of four Olympic gold sailing medals, is the Team Principal and skipper.

The Land Rover BAR Technical Innovation Group was formed to bring together the best of British talent and industry. The goal is to find advanced technologies and develop them to give the team a competitive edge. The TIG complements the existing Land

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CASE STUDY

MACHINE TOOLS

Continued from page no.148 Rover BAR design team and allows it to rapidly develop, test and prove these technologies. The TIG has already engaged a number of key partners and suppliers from British industry, including Land Rover, BT and BAE Systems.

The TIG is governed by a steering group, chaired by PA Consulting’s Dr. Phil White with the BAR team represented by Andy Claughton, Land Rover BAR’s Chief Technology Officer.

Renishaw is one of the world’s leading engineering and scientific technology companies, with expertise in precision measurement and healthcare. The company supplies products and services used in applications as diverse as jet engine

and wind turbine manufacture, through to metal 3D printing, dentistry and brain surgery. The Renishaw Group currently has over 4,000 employees, of which 2,700

people are employed within the UK. “As a British engineering company with core skills in precision and performance, combined with expertise in position encoding and metal 3D printing, we are delighted to have the opportunity to make a valuable contribution to the TIG and help Land Rover BAR bring the America’s Cup back to Britain”, explained Robin Weston, Marketing Manager of Renishaw.

Renishaw’s contribution will be through its expert metal additive manufacturing knowledge, helping to optimize the design and construction of critical, 3D printed metal parts of the team’s race boat. It is also contributing by providing ongoing expert advice on position encoder technology.

Ben Ainslie commented, “We don’t underestimate the challenge ahead of us. We are a first time challenger for the America’s Cup, and only one challenger has ever won it at the first attempt. We want to leave no stone unturned in our search for new technologies that will help us to bring the Cup home. That’s why we have developed the Technical Innovation Group and are pleased to have the support of Renishaw with its heritage of over 40 years of breakthrough innovation.”

For more information, Website: www.renishaw.com

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ENGINEERING REVIEW November 2015 ENGINEERING REVIEW| | 149 151 | |December 2015

ENGINEERING REVIEW | 156 | December 2015

ENGINEERING REVIEW | 157 | December 2015

BUSINESS AVENUES

INSIDE

BUSINESS AVENUES Information on latest manufacturing projects in India

INDEX Sr. No.

Category

Pg.No.

1

SOUTH INDIA

160

2

WEST INDIA

161

3

NORTH INDIA

164

4

EAST INDIA

166

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ENGINEERING REVIEW | DECEMBER 2015 | 159

BUSINESS AVENUES

SOUTH INDIA

P

lans to assign construction of single storey store building at LPG Bottling Plant Ilayangudi. Bids were recently invited in this regard. The completion is targeted in 100 days.

Place: Sivaganga Tamil Nadu Indian Oil Corporation Ltd C S Kannan, Plant Manager, Indane Bottling Plant, RS No. 38/2C SH 34, Sarpukulam- Uthamanoor Village, Periyakannoor (PO) Ilayangudi (TK), Sivaganga (Dst)-630562, Tamil Nadu.

M: 9444856039, 9442190142, E: cskannan@indianoil.in

P

lans to assign underground drainage development work near Koragajja katte Padavinangady in MCC Limits. The completion is targeted in 1 1/2 month.

Place: Mangalore Karnataka

P

lans to set up mega food park at Buggapadu village near Sathupalli in Khammam district.

Place: Khammam District Telangana Andhra Pradesh Industrial Infrastructure Corporation (Telangana Division) CHSS Prasad, Chief General Manager (Projects), 4th Floor, Parisrama Bhavan, Fateh Maidan Road, Basheerbagh, Hyderabad â&#x20AC;&#x201C; 500004, Telangana.

T: 040-23237622, 23237623, M: 9505015007, E: cgm_p@apiic.in

P

lans to foray into coal mining and use it for generating power. The company aims to become 19,000 MW power company by 2025.

Place: Tamil Nadu Neyveli Lignite Corporation (NLC) S Sridhar, DGM (PR), Block-1, Neyveli-607801, Cuddalore District, Tamil Nadu.

T: 04142-252257, 252384, E: s.sridhar@nlcindia.com, dpp.co@nlcindia.com

Mangalore City Corporation Ganeshan R, Executive Engineer, Lalbaugh, Mangalore - 575003, Karnataka.

T: 0824-2220313, 7204512100, M: 9480871941

P

lans to set up mega food park at Palakkad. The Central Processing Centre will come up at Elappully and Pudussery villages.

Place: Kerala Kerala Industrial Infrastructure Development Corporation (KINFRA) Manu George, Manager, KINFRA House, TC 31/2312, Sasthaman- galam, Thiruvananthapuram -695010, Kerala.

T: 0471-2314509, 2726585, E: kinfra@vsnl.com

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K

SEB board has okayed the invest- ment for the development of 220 kV, 110 kV and 33 kV sub-stations at Kottathara in Palakkad and Vettathur in Malappuram.

Place: Palakkad Kerala Kerala State Electricity Board (KSEB) Prins S.D, Chief Public Relations Officer, Vydyuthi Bhavanam, Pattom, Thiruvananthapuram-695004, Kerala.

T: 0471-2514468, 2446480, M: 9446008179, E: cmdkseb@kseb.in

www.engrreview.com

BUSINESS AVENUES

K

SEB board has okayed the invest- ment for the scaling up of the 110 kV sub-station at Aluva. The project also includes drawiing 220 kV double- circuit line to Aluva sub-stationt from the 220 kV sub-station in Kala- massery.

The line will cover a total distance of 8 kms. The meeting also gave administrative sanction to upgrade the 110 kV sub-station at Kaloor to 220 kV capacity.

Place: Aluva Kerala Kerala State Electricity Board (KSEB) Prins S.D, Chief Public Relations Officer, Vydyuthi Bhavanam, Pattom, Thiruvananthapuram-695004, Kerala.

T: 0471-2514468, 2446480, M: 9446008179, E : cmdkseb@kseb.in

K

SEB board has recently gave administrative sanction to upgrade the 110 kV sub-station at Kaloor to 220 kV capacity.

Place: Kaloor Kerala

E: cmdkseb@kseb.in

K

SEB board has recently approved the proposal to upgrade the 66 kV transmission line to 110 kV and drawing of 110 kV double-circuit line to the Erumely sub-station over a distance of 10.3 km.

Place: Erumely Kerala Kerala State Electricity Board (KSEB) Prins S.D, Chief Public Relations Officer, Vydyuthi Bhavanam, Pattom, Thiruvananthapuram-695004, Kerala.

T: 0471-2514468, 2446480, M: 9446008179, E: cmdkseb@kseb.in

K

SEB board has recently approved the 7.5 MW Pazhassi Sagar small hydro project in Kannur district. The Centre would provide Rs 20 crore for this project.

Place: Kannur District Kerala Kerala State Electricity Board (KSEB) Prins S.D, Chief Public Relations Officer, Vydyuthi Bhavanam, Pattom, Thiruvananthapuram-695004, Kerala.

T: 0471-2514468, 2446480, M: 9446008179, E: cmdkseb@kseb.in

Kerala State Electricity Board (KSEB) Prins S.D, Chief Public Relations Officer, Vydyuthi Bhavanam, Pattom, Thiruvananthapuram-695004, Kerala.

T: 0471-2514468, 2446480, M: 9446008179,

WEST INDIA

P

lans to assign construction of Aquarium and Fisheries Training Institute at Alibag, Dist.Raigad. The completion is targeted in 24 months.

Place: Raigad District Maharashtra Maharashtra PWD V L Kamble, Executive Engineer, Public Works Division, Alibaug, Public Works Circle, Raigad, Maharashtra.

T: 02141-222084, F: 225096, www.engrreview.com

E: eeabg1@gmail.com

P

lans to assign construction of court building (G+1) (8 court building on plot no. 90 , 91, 92 ) balance work at Panvel, taluka - Panvel, dist.â&#x20AC;&#x201C; Raigad. The completion is targeted in 24 months.

Place: Panvel Maharashtra Maharashtra PWD ENGINEERING REVIEW | DECEMBER 2015 | 161

BUSINESS AVENUES V L Kamble, Executive Engineer, Public Works Division, Alibaug, Public Works Circle, Raigad, Maharashtra.

T: 02141-222084, F: 225096, E: eeabg1@gmail.com

in 12 months.

Place: Pune Maharashtra Maharashtra PWD A D Kulkarni, Executive Engineer, Public Works Division, South Pune, Public Works Circle, Pune, Pune - 411001, Maharashtra.

T: 020-26121765, E: integratedunit.ee@mahapwd.com

I

EDCL and the Rajasthan Government aims to develop solar park as part of 50:50 joint venture (JV). The projects are likely to come up at Bhadla, Jodhpur and Jaisalmer.

Place: Jodhpur Rajasthan IL&FS Energy Develop- ment Company (IEDC) Sanjay Joshi, Assistant Vice President, IL&FS Financial Centre, Plot C22, G Block, Bandra Kurla Complex, Post Box No. 8145, Bandra (E), Mumbai-400051, Maharashtra.

T: 022-26533333 / 3232, F: 26533038, E: info@ilfsindia.com

P

lans to assign improvements to Pashan Sus Lavale Mutha Bahuli Kudaje Khadakwasala Road (SH-115) km 39/400 to 41/00 & 44/00 to 45/500 and 45/800 to 50/500 Haveli, Pune. The completion is targeted in 12 months.

Place: Pune Maharashtra Maharashtra PWD A D Kulkarni, Executive Engineer, Public Works Division, South Pune, Public Works Circle, Pune, Pune - 411001, Maharashtra.

T: 020-26121765, E: integratedunit.ee@mahapwd.com

T

he department is constructing a new bridge across the Panchganga near Shivaji bridge in Kolhapur. The bridge will be 134.8m long and 14.8m wide. The project is facing delay as the Archaeological Survey of India (ASI) has not given permission to cut few trees in Brahmapuri area. As of now around 70% of the work is completed. The completion is targeted by March 2016.

Place: Kolhapur Maharashtra Maharashtra PWD R K Bamne, Executive Engineer, National Highway Division, Tarabai Park, Kolhapur-416003, Maharashtra.

T: 0231-2652960 E: nh7kolhapur.ee@mahapwd.com

P

lans to undertake construction of cement concrete road in Arvi Nagar Parishad area at Ward Maharana No. 17 from Shri Bhayasaheb Kadam house to Shri Pappu Gulhane house Arvi, Tah: Arvi, District: Wardha. The completion is targeted in three months.

Place: Wardha Maharashtra Maharashtra PWD Sunil Kalamkar, Executive Engineer, PWD Division, Arvi, Public Works Circle, Chandrapur, Maharashtra.

T: 0712-2565983, 9167969601/04 / 14

P

lans to assign improvement to Poynad Nagothane road SH â&#x20AC;&#x201C; 87, km 3/00 to 8/00 (Actual km 11/00 to 16/00) Tal : Alibag, Dist: Raigad. The completion is targeted in 6 months.

Place: Raigad District Maharashtra Maharashtra PWD V L Kamble, Executive Engineer, Public Works Division, Alibaug, Public Works Circle, Raigad, Maharashtra.

T: 02141-222084, F: 225096, E: eeabg1@gmail.com

P

lans to assign improvement to NH-9 to Kunjirwadi Mhatobahi Alandi Tarde Shindavane road (MDR-58) Km.0/00 to 2/500, Tal: Haveli, Dist-Pune. The completion is targeted

162 | DECEMBER 2015 | ENGINEERING REVIEW

P

lans to develop new international airport at Mopa village in Goa. The project will be taken up in four phases targeting annual passenger capacity of 13.1 million passengers. Environ- ment clearance is accorded to this project recently.

Place: Mopa Goa Directorate of Civil Aviation Dr. S. Shanbhogue, Directorate of Civil Aviation, Room No. 19, Secretariat Building, Alto Porvorim, Bardez, Goa. T: 0832-2419638, E: dir-civilavia.goa@nic.in, civilavia.goa@nic.in www.engrreview.com

BUSINESS AVENUES

NORTH INDIA

P

lans to assign supply, operate and maintain Dredger for Dredging in Channel from existing levels to specified levels and slopes for Guwahati Refinery.

Place: Guwahati Assam Indian Oil Corporation Ltd (Guwahati Refinery) Mukesh Prasad Paswan, Chief Manager (Contract Cell), Guwahati Refinery, Guwahati-781020, Assam.

T: 0361-2597803, 2597833, E: mk_mech@indianoil.in, baruahc@indianoil.in

E: agro.rtuli@yahoo.com

T

he company along with Bhartia Infra Projects has received Letter of Acceptance (LoA) from NHIDCL for the two laning of Pasighat - Mariyang - Yingkiang (NH 513) from Singer river to Sijon River section 19.880 KM to 43.257 KM (length 23.777KM) in Arunachal Pradesh. The project is implemented under Arunachal Pradesh Package of SARDP-NE on EPC basis.

Place: Arunachal Pradesh Ashoka Buildcon Vyom Shrivastava, Manager Corporate Communications, Ashoka House, Ashoka Marg, Nashik - 422011.

T: 0253-3011705, F: 2422704, E: vyomshrivastava@ashokabuildcon.com

P

lans to set up mega food park spread over 75 acre of land at Barhi in Sonipat District. As per the plant around 100 plots will be allotted to Food Processing Units.

Place: Sonipat Haryana Haryana State Industrial & Infrastructure Development Corporation Ltd Priya Sardana, Addl.GM (F), C-13-14, Sector 6, Panchkula, Panchkula-160012, Chandigarh.

T: 0172-2572838, 2590481, M: 9878652726, E: info@hsiidc.org

P

lans to construct a mega food park spread over 100 acre at Ladhowal in Ludhiana. The plan also includes setting up of five collection centres at village Babri, Muskabad, Saholi, Kang- mai and Lalgarh.

Place: Ludhiana Punjab Punjab Agro Industries Corporation Ltd Rajnish Tuli, Assistant General Manager, 2-A, Sector 28-A, Madhya Marg, Chandigarh - 160002, Harayana.

T: 0172-2651561, 2651576, 2656241, 2656242, F: 2651561, 164 | DECEMBER 2015 | ENGINEERING REVIEW

I

ndiaâ&#x20AC;&#x2122;s leading power back up solutions provider has successfully completed the installation of a 75 KWp Rooftop Solar Plant at IFFCO Chandigarh. The contract was assigned

by SECI (Solar Energy Corporation of India). Su-Kam has been given the overall responsibility of designing, supplying, testing and commissioning of the solar power plant. Entire system consists of one 15 KWp and two 30 KWp Grid-tie inverters, and 300 solar PV panels of 250 watt each.

The project took one month to complete.

Place: Chandigarh Su-Kam Power Systems Ltd Dhananjay Sharma, GM - Global Business, Plot No. 54, Udyog Vihar Phase - IV, Sector-37, Gurgaon-122001, Haryana.

T: 0124-4170500, 4170500, E: dhananjay@su-kam.com, info@su-kam.com, W: www.su-kam.com www.engrreview.com

BUSINESS AVENUES

EAST INDIA

P

lans to construct a mega food park spread over 282 acre in Malipada near Khurda. The project will be implemented in two phases.

Place: Khurda Odisha Odisha Industrial Infrastructure Development Corporation (IDCO) Santosh Nayak, DGM (P&C), IDCO Tower, Janpath, Bhubaneswar - 751022.

T: 0674-2542456, 2542465, 2540820, F: 2542956, M: 9437005440, E: santosh.nayak@idco.in, W: www.idco.in

M

esco Group company has embarked on its expansion plan at its Kalingana- gar in Jajpur district. The expansion project aims to increase production capacity from 1 million tonne per annum (MTPA) to 3.5 MTPA. Environmental clearance is awaited.

Place: Jajpur District Odisha Mideast Integrated Steel Ltd Natasha Singh Sinha, Director (Finance), Mesco Tower, 3915 Lewis Road, Kedar Gauri Square, Bhubneshwar- 751014, Odisha.

T: 0674-243 3121, 3094414, 094560, E: Natashasinghsinha@mescosteel.com

T

he company plans to revamp production capacity of Maithan Ispat in two years. Maithan Ispat currently has a steel capacity of 0.8 mtpa at Kalinganagar.

Place: Jajpur District Odisha Mesco Steel Natasha Singh Sinha, Director (Finance), Mesco Tower, 3915 Lewis Road, Kedar Gauri Square, Bhubneshwar- 751014, Odisha.

T: 0674-243 3121, 3094414, E: Natashasinghsinha@mescosteel.com

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T

he Centre has approved the proposal to set up four new STPI (Software Technology Parks of India) centres at Jajpur, Anugul, Koraput (Jeypur) and Sambalpur in the state of Odisha.

Place: Odisha Department of Electronics & Information Technology J S Deepak, Secretary, Electronics Niketan, 6, CGO Complex, Lodi Road, New Delhi-110003, Delhi.

T: 011-24364041, F: 24363134

P

ackaging materials manufacturer is setting up a unit in Dhar district of Madhya Pradesh. The project will be taken up in three phases. First phase of the unit will be completed by January 2017. All three phases completion is targeted in five years.

Place: Dhar Madhya Pradesh Vacmet India Ltd Yatin Dhapola, Marketing Manager, 4/117, 2A Anant Plaza, Civil Lines, Church Road, Agra-282002, Uttar Pradesh.

T: 0562-4050400, 2525466, M: 9917100025, E: vacmet@vpipmail.co.in

P

lans to upgrade Agartala airport as an international airport. The survey and other preliminary works have been completed. The project master plan is ready and around 72 acre of land is provided by the state govern- ment to AAI for expansion of the runway.

Place: Agartala Tripura Airports Authority of India (AAI) S D Barman, Airport Director, CA Agartala-799009, Tripura.

T: 0381-2342224, F: 2342085, E: apdagartala@aai.aero www.engrreview.com

PRODUCTS

PRODUCT SHOWCASE

PRODUCT SHOWCASE Hangsterfer’s CC 10 - 22 Straight Cutting Oils For Deep Hole Drilling • • • • • • • • • •

CC 10 & CC22 oils are Chlorine-Free Non-Staining Can be used safely on all materials Non-Toxic Non-Irritating Non-Corrosive Easy to recycle and waste treat Lower misting Fewer residues

Hangsterfer’s neat cutting oil CC10 is recommended the machine’s slides, guide for Deep Hole Drilling / bushings, bearings, and Gun Drilling application. spindles.

CC10 (Viscosity 10) has CC 10 - This is the lowest all the capability to outperviscosity in the series. CC form. Hangsterfer’s neat 10 is ideal for Gun Drilling cutting oils are recognized application which allows by various machine manufor more heat removal with facturers around the world. high pressure.

These oil improves tool life CC 22 - This oil is ideal and surface qualities to the for use in BTA application. large extent. In addition to It has enough lubricity the lubricity provided at for the more demanding the cutting zone, Hangsoperations and materials, terfer’s cutting oils provide including lubrication of the excellent lubrication for guide-bushings.

For more information Hangsterfer’s Laboratories, Inc.USA Sanjay Tools & Adhesives Mobile : +91 9822028518 , +91 9892516810 E-mail: hangsterfers@sanjaytoolsnsk.com Web : www.hangsterfers.com

Floor Drains IEWI offer a range of floor drains suitable for light to medium duty loads, incorporate advanced designs, www.engrreview.com

high quality and ease of installation - at extremely competitive prices. To complete the line of drains,

IEWI offers a range of gulleys and trenches in stainless steel The unique seal design prevents foreign particles & cockroach present in the discharge pipe from entering back in to the sterile areas Applications Floor Drains are used for the drainage of floor areas and/or discharge of water / process liquids in: Clean Rooms, Showers ,Toilets Changing Rooms, Washdown areas, Labs.

The range of Floor Drains are suitable for concrete floors or floors with tiled finishes.

Designs Drains are offered in three designs viz 1. Single seal suitable for thin slabs (first floor and higher floors ) 2. Double seal designs suitable for thick slabs (Ground floor) 3. Triple seal designs suitable for thick slabs & sewage lines (prevents back flow of effluents & poisonous fumes) Finish The floor drains can be electropolished or chemically descaled (acid pickled) in order to enhance corrosion resistance

For more information Industrial Equip Wash Inc. 8/B, Surat Singh Indl. Estate, S . V. Road, Jogeshwari(W), Mumbai - 400 102 Tel : (022) 2679 7941 Fax: 2679 8066| Mobile: 9869231815 | E-mail : iewi@mtnl.net.in Website : www.iewi.net

ENGINEERING REVIEW | DECEMBER 2015 | 167

PRODUCT SHOWCASE

MECO “1 Phase Multifunction Appliance Meter-TRMS (Model : EM09)”

Pioneer in intuitive programming • Offer the easiest-to-use and most adaptable alternative Automation Solution for specialized and demanding needs • An experienced technical team • A pioneer in the simplification of programming em4 - MORE THAN JUST A PLC • All-in-one fully connected nano-PLC • Remote management & maintenance on a PC & mobile devices • Accurate & performant sensor measurement

Millenium 3 - Logic Controller • Compact & expandable • Easy to program • Multiple configuration options

Specialist in electromagnetic & electronic technology • Specialist in time management with an extensive automation components offer that includes timers, monitoring relays • In addition to high-performance products, advice and support, offers tailor-made solutions for any application TIMERS: • Simple to use • Multi voltage • Multi or mono function • MONITORING RELAYS: • Close-up protection for total availability of equipment • All anomalies are detected • Optimise continuity of service InnoVista Sensors #23 - Trident Towers - 4th Floor - 100 Feet Ashoka Pillar Road - 2nd Block - Jayanagar - Bangalore - 560011 - India Tel: (1) +91 8041132204/05 Tel: (2) +91 080 40818916 E-mail: india@cstsensors.com Web: innovistasensors.com 168 | DECEMBER 2015 | ENGINEERING REVIEW

MECO offers a Single Phase Multifunction Appliance Meter – TRMS, Model EM09 (1A, 5A and 20A). It measures 10 parameters on 10 display pages on a large LCD display (20mm). It is equipped with 5 keys to view all the parameters and for programming of the meter. The meter is ideal for HVAC industry.

Features • Measures V, A, PF, Hz, KW, KVA, KVar, KWh, KVAh, KVarh • TRMS Measurement • Can be used for Continuous Monitoring • Auto / Manual Scroll Display (User Selectable) • State of Art Microcontroller Design • Portable, Easy to Carry and Simple to Use • LCD Display with Backlight • RS-485 Port (5kV

Isolated) with MODBUS RTU Protocol (Optional) • POWER MASTER Software for MIS Reports (Optional) Applications • Appliances Testing (AC, Refrigerator, Washing Machine, Air Cooler, Microwave Oven etc.)

• LED Lights Testing • Can be given to Field Technicians in their Tool Kit • Can be used by R&D Dept. in Designing Energy Efficient Products • Energy Audit and Plant Maintenance • Studying Energy Efficiency of Electrical Equipment • Building Management Systems • Power Management • Product Quality Testing

For more information MECO Instruments Pvt. Ltd. Plot No. EL-1, MIDC Electronic Zone, TTC Industrial Area, Mahape, Navi Mumbai 400710. (INDIA) Tel: 0091-22-27673311-16 (Sales),27673300 (Board) Fax: 0091-22-27673310, 27673330 E-mail: sales@mecoinst.com Web : www.mecoinst.com

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PRODUCT SHOWCASE

SCHMITT HOFMANN HK5000 Hydrokompenser balancer upgrade Due to popular demand, SBS India is pleased to present a complete electronic upgrade kit for the Hofmann Hydrokompenser HK-4410 and HK-5000 grinding wheel balancer controllers. The Hydrokompenser is one of the original grinding wheel balancers, and has been around for almost 30 years with hundreds still in operation worldwide.

The Hydrokompenser uses the grinding machine coolant as a balancing mass to compensate forimbalance in the grinding wheel and spindle assembly. A filtered supply of coolant is injected into an annular ring container mounted either inside the grinding wheel arbour or on the flange of the wheel arbour. The mass of the coolant held in the

container counter acts the imbalance in the wheel assembly. This is done as the wheel is rotating at normal grinding speed ensuring optimum balance of the whole assembly is quickly achieved. The original electronic controller used to drive the balancer was the HK4410, which was superseded by the HK5000. The Hydrokompenser is still a popular system with many grinding machine OEMs and end users.The upgrade is ‘Plug-and-Play’,installing in minutes, and features SBS’s latest SB-5500 series modular electronic controller.

For more information SBS Precision Systems (India) Pvt Ltd 24, Ram Swarup Khettry Road First Floor, New Alipore, Kolkata 700 053 Tel: 033-32920078. Mobile: 093311-40202.

Fax: 91-33-24003097.

E-mail: enquiries@sbsindia.in

SUBSCAN - Sensitive hand-held metal detector Subtronics (India) Pvt. Ltd., introduces it’s upgraded self calibrating security metal detector ‘SUBSCAN’ with improved sensitivity capable of detecting a one rupee coin from a distance of 7 centimetres and features like built in charger and low

battery indicator. It’s large and flat 7 inch scan surface enables the user to frisk narrow spaces and the rugged, high impact ABS housing ensures minimum damage against harsh use.

This light weight metal detector detects

170 | DECEMBER 2015 | ENGINEERING REVIEW

both ferrous as well as non-ferrous metals with a loud audible beep and a single charge enables it to be used for one complete shift or up to 8 hours.

Applications include airports, banks, industrial establishments, hospitals, arenas, public & private buildings and plants,

schools and institutes, corporate security, temples etc. This economical metal detector is manufactured under strict supervision and guidelines and is monitored by quality management system as per ISO 9001 with reliable after sales service backup.

For more information M/s. Subtronics (India) Pvt. Ltd., 147, Kaliandas Udyog Bhavan, Near Century Bazar, Prabhadevi, Mumbai - 400 025.

Tel : (022) 24224461 or 24303047 Email : service@subtronicsindia.com Website : www.subtronicsindia.com

TULEX IMPACT STUD DRIVERS/ TIGHTENERS Tulex Stud Tighteners also known as Stud Drivers is used for speedier tightening of threaded studs with the help of an impact wrench. This is ideal for use in the assembly and maintenance of engines.

The range covers stud diameters M5 to M36 (metric) & 1/4” (6.35mm) to 1.1/2” (38.1) UNF/BSF (SAE/BRITISH) in 3/8” to 1” square drives. The tool has a cross hole and groove for locking pin and ring arrangement.

Note: Stud Tighteners to suit BSW, BSF, UNC OR UNF Threaded studs also available on request as specials. Extra Deep Stud Tighteners also available on request.

Industrial Hand Tools like Sockets (Manual & Impact), Special Application Sockets, Square

Drive Adaptors, Extension Bars, Reversible Ratchet Handles, Hex Adaptors, Universal Joints / Sockets, Hex Drivers, Slugging Wrenches, Took Kits, etc are also manufactured by us.

Our tools have found ready acceptance in all Industrial Sectors such as Automobiles, Railways, Mining, Thermal Power Plants, Petrochemicals, Oil & Gas Industry, Construction & Engineering Industry, etc. www.engrreview.com

ENGINEERING REVIEW | 171 | December 2015

PRODUCT SHOWCASE

For more information Tulex Industrial Tools Pvt. Ltd ( Where Quality Counts & Workmanship Lives...)

(An ISO 9001-2000 Certified Company) CITI Mall, Plot No-P4, 1st. floor, Office No : 106-B, MIDC, Near K.V. Pendharkar College, Dombivili (East), Thane District.

Maharashtra, India Pin : 421201 Phone : 0251-2436207 Telefax : 0251- 2436208 Web: www.tulextools.com

Temperature controlled (PID) Solder bath The PID controlled Solder pot is latest design which will maintain the temperature very accurately.

This is two piece model in one in which controlling is involved and another is SS pot for melting the lead for tinning/soldering.

The pot DIA is of 48mm approximately with depth of 48mm made of high quality Stainless steel for long lasting. The heating can be improved by using highly insulated ceramic heaters and heating can be setted from 150̣​̣ deg C to 430 deg C. The instruments is operated by 230V AC supply and display is bright RED seven segment LED, 3 digit display to show the

type, Captive sc., Extra long sc., Slotted and Philips star type, BT cut type sc.

temperature of the pot. The high capacity insulated heating ceramic elements are easily replacable and mounted on the pot. This instrument can be used for tinning, Soldering purpose for most of the electrival and electronics industries.

For more information R.S ELECTRONICS, 15/1 A2, plot : 111, LAKSHMI NAGAR, RAMAMOORTHY STREET, Moondramkattlai, Chennai-600128.

Email: rselectronics75@ymail.com Mob: 09444668125.

Standard Reference:It can be supplied as per IS, DIN, BS, JIS, ISO, BA standard & American Standards.

Threads:MM size, BSW, BA, No size 4 to 12 no. NC/NF, UNC,

UNF & BSF threads.

Material’s Grades:M.S., Brass, En-8, SS 304.

Applications:These items are used at Electricals & Electronics, Machine Tools, Automobiles, Home Appliances, Textiles, etc. and such other various Industries.

Tel.: 022-2847 0806 / 6692 3987, Fax.: 022-2847 0705, E-mail : abc@precibolts.com | zenith@zip-india.com Website:- www.zip-india.com

Avians : High speed doors Matching performance to speed & in controlled environment

Z 6/42 ZIP have developed Philips star punch, +Plus -Minus combination head, washers forged/flanged type sc., Spring washers & Plain washers, Fitted shim sc,

Square washers fitted terminal sc., Pan hd., CSK hd., Mashrum head., Trussed Hex head., Cheesed, Raised, Philister hd., Oval hd., Short thread length

172 | DECEMBER 2015 | ENGINEERING REVIEW

In the present situations where the business experts are always interested to cut

costs in running their facilities, High-speed doors make it possible by improving www.engrreview.com

ENGINEERING REVIEW | 173 | December 2015

PRODUCT SHOWCASE

energy efficiency and controlling the flow of traffic at a temperature-controlled plant.

These doors due to its high speed reduce the amount of energy required to operate the door, resulting in substantial savings and maintain the ambient environment with increased productivity, thus leading to higher profits. Avians High speed doors contribute towards a fluid workflow. Fully customized, these doors are available in various types viz Standard Roll Up type, Fold Up type, Modular type with separate sections for easy repair and installation, Anti Crash type which stay harmless in case of any impact and Clean room type to improve Hygiene and sealing.

They are made of high tear tensile strength and European PVC material available in various RAL colors. In order to provide visibility & seen through facility, Avians doors can be provided with fully transparent clear curtain or as a transparent vision section as well. The operating speeds of these doors range from 1 m/sec to 2 m/sec with an operating cycle of 300 - 500 cycles per day, as per the application. In fact the speed of these doors can easily be altered to suit your specific need by the use of Variable Frequency Drive (VFD). It helps in maintaining the speed of the door and also facilitates noiseless operation of the door. Another operational advantage of our doors

An ISO 9001: 2008 certified manufacturer, Avians doors are constructed with sturdy parts and materials, and outputted with excellent craftsmanship. Every

is the bottom safety edge sensors with auto-opening feature to avoid sudden, accidental closure of doors, when someone is passing through.

Avians doors come with various advanced safety and operative accessories & sensors such as Radar, Loop Detector, pull cord, photocell, remote control etc. These accessories enable smooth and safe working of the door. In addition, the high-speed doors that Avians manufactures are light weight, maintenance-friendly, resulting in minimal fuss and service costs.

Besides restricting entry and exit, our CE certified high-speed doors are a key feature in the daily operation of most industrial areas.

With vast application in various sectors such as food, pharma, packaging, chemical, clean rooms, engineering, automobile industries etc, they can be installed to a variety of situation to isolate men or machinery during operation, maintain internal hygienic condition, restrict movement on the factory floor and protect against dust, water and air contamination.

174 | DECEMBER 2015 | ENGINEERING REVIEW

door that is manufactured is quality checked at various steps of the production process to meet the most stringent, industrial and international quality standards.

For more information Avians Innovations Technology Pvt Ltd Regd. Off.: 615/25, Pradhikaran, Nigdi, Pune - 411044 Corp. Off. & Plant: Gat No. 60-61, Dehu Moshi Road, Chikhali, Pune â&#x20AC;&#x201C; 412114 Board Line: +91 20 71 400 555 (100 Lines) Fax No. : +91 20 71 400 654 Email Id: sales@avians.co.in Website: www.avians.co.in

Welding carriage

These Welding carriage are used for Automatic Welding of Fillet, Butt, Joints in different Welding Position.

GMAW/FCAW process is normally used along with these kind of carriage.

These carriage uses permanent magnet to hold on to the Job and can be used in

different Welding position depending on the Tractor Force of the magnet used.

Either guide wheel or the track are used to move the trolley along the Weld Seam. Weaving & Weaving pattern are available on some model to realize the required Weld Beads.

WARPP ENGINEERS PVT LTD B-1005, Western edge-II, Near Metro Cash & Carry, Western Express Highway, Borvali (E), Mumbai-400066 Tel : 8080808737, 28542272/73/74, E-mail: sales@warpp.co.in, salessupport@warpp.co.in, Website- www.warpp.co.in

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GROUP

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ECODRY Chemical Filtration Desiccant Wheel At the heart of it all Technology

PRODUCT SHOWCASE

Materials handling equipment from Mahindra Stiller Faridabad-based Mahindra Stiller Auto Trucks Ltd (MSATL for short) makes diesel engine operated platform trucks up to 5T capacity and tow (hauling) trucks up to 11 T. Its battery operated versions are made up to 20 T capacity. It makes battery operated stackers, pallet trucks and walkie trucks up to 3 T. The Stiller battery operated hydraulic crane(up to 3 T) is a big hit in the user industry. The same is the case with its elevating tables which are used for wide ranging applications on the shop floor including maintenance. It also offers trailers & trolleys, and tipping & dumper trucks. Last, but not the least, its battery operated vehicles are a runaway success. All these products are known by the brand name ‘Stiller’.

Besides standard products, MSATL also supplies custom-built equipment for very special applications.

The ingenuity of the company’s design team has been implicitly acknowledged

by Vikram Sarabhai Space Centre for whom the company has specially developed diesel engine operated Tow Trucks. It has supplied

Hydraulic Elevating Tables to Indian Space Research Organization with a platform which rotates 360 degree and side travel of platform in X, Y & Z axis movements. The company’s largest custom-made Elevating Tables of 3 T having a platform size of 5 x 2.5 metres with a lift of 5 metres is in operation at giant automobile manufacturing units like LML, Escorts, Yamaha Motors and so on.

Premier steel plants in India have also benefitted from the engineering prowess of MSATL. It has specially developed & supplied battery operated Platform Trucks of 5 T capacity to handle cinder at Tata Steel as well as Durgapur Steel Plant. Yet another winsome product from the stable of MSATL has gone to Printers House in Faridabad. It is the largest ever Hydraulic Elevating Platform of 10 T capacity along with battery operated pallet truck of 8 T capacity for container stuffing. MSATL also has it in its range battery operated

176 | DECEMBER 2015 | ENGINEERING REVIEW

stackers for drum handling.

They feature fully hydraulic clamping, lifting and tilting up to 180 degrees. The company also makes battery operated golf carts and passenger vehicles for golf courses, hotels, farmhouses and industry. Its customers

for diesel-engine driven pallet trucks are none other than the Indian Railways, Ordnance Factories, Naval Dockyards, L&T, Escorts, Eicher, BHEL, HAL, NTPC, SAIL, JCT, SAMTEL Group, and Maruti.

For more information Mahindra Stiller Auto Trucks Ltd, B-72, Sector 27A, Mathura Road, Faridabad Haryana -121 003 Phone: 0129-4048254 Email: info@mahindarstiller.com

KING CUT PRO – The large gantry type cnc cutting machine Ador’s KING CUT PRO is a CNC portal cutting machine which is very precise and reliable. The machine has one head for plasma sheet metal cutting and one head for flame cutting of sheet metal with a dual side longitudinal drive with AC motors. The standard equipment comes with a basic machine package with CNC controller, one torch, central gas diffusion with manometers and a remote flame ignition.

The following equipment are supplied as required by the customer: Additional Equipment: • Plasma power source KJELBERG with machine torch • Programming software MOST 2D • Support table for sheet metal with segment extraction system • Extraction-filter system • Laser position indicator for determining the

cutting point Optional : • Extension of the longitudinal rail • Additional cutting head The CNC Controller – Phantom: The Phantom brings you the performance of a cutting edge CNC that is built on more than 40 years of experience in the motion control and cutting industries.

This controller is designed for multiple axis cutting machines and features the latest advances in CNC technology on a proven platform engineered to increase productivity, reduce costs and enhance profitability. The software provides flexibility, ease of operation and technologies that put Ador’s experience and expertise in your operator’s hands, resulting in extremely good cut quality and high productivity.

The Phantom can operate www.engrreview.com

PRODUCT SHOWCASE

any cutting machine and interface with virtually all plasma systems. Following are its standard features: Bright touch screen interface, Touch screen interactive display, Expandable shape library, True multi-tasking environment, Fast Dxt file conversion, Go to(Job interrupt), Quick plate alignment, and Monitor & track consumables.

Advanced Plasma Process Control (Plasma Process Wizard) is available as optional extra.

Ador offers cost-saving height control unit for simple plasma cutting applications. The KHC1 system provides all the essential functions that are needed for good cuts and optimum utilization of work-piece.

For more information Corporate Marketing Office Ador Welding Limited Akurdi Chowk , Chinchwad, Pune 411 019 Phone: 020- 4070 6000 Email: cmo@adorians.com

Nexgen Refrigerated Air Dryers The Nexgen Refrigerated Air Dryers from Gem Equipment are known for engineering excellence, innovation and reliability.

The heat exchangers are designed to provide worry-free, highly efficient heat transfer whether you are processing simple fluids, viscous solu8tions, or particulates. They feature honey comb construction of aluminium fins, true cross-flow for greater effective temperature differences, non-clogging larger cross-sectional area for air flow, integral air-air and air-refrigerant exchanges, with stainless steel demister moisture separator, robust non-corrosive grade aluminium, and larger heat transfer area for higher efficiency.

The rugged electronic panels display both inlet and dew point www.engrreview.com

average load. For periods of high cooling demand, the compressor speed can be increased which results in a higher refrigerant flow and thus higher cooling capacity and vice versa during periods of low cooling demand.

Compressed air purification equipment must deliver uncompromising performance and reliability while providing the right balance of air quality with the lowest cost of operation.

As a quality-centric group, Gem ensures that its dryers are test at each stage of assembly as per ISO 7183 or relevant standards. It maintains stringent engineering practices throughout the production process to achieve higher reliability.

Gem’s state-of-theart ISO 9001-23008 certified facility is equipped with dedicated men and machines to chisel out products of impeccable quality and reliability.

For more information Gem Equipments (P) Ltd SF No.103, Avinashi Road Arasur, Coimbatore 641 407 Phone: 0422-2363800, 2363836 Email: sales@gemindia.com Web: www.gemindia.com

PORTABLE LCD Digital Microscope : Magnification : 1000x

temperatures. They incorporate a Tripper module with alarm for compressed high discharge pressure, compressed low suction pressure, expansion valve malfunction, auto drain valve function and fan motor cycling.

Introduction of speed control is one of the major developments towards the optimization of refrigeration systems based on

The 3” Handheld LCD Digital Microscope is a fantastic microscope that provides a good way for you to have microscopic observation on the go. The 3” quality LCD panel brings vivid crystal image. Equipped with professional microscopic lens, it helps you to see tiny objects easily.

With 250x optical and 4x digital zoom, the magnification can be up to 1000x.

800mAh rechargeable li-ion battery provides a 3.5-4 hours standalone working time. The 8 bright LEDs, with brightness adjustable, is bright enough for perfect observation. More exciting is the professional measurement software can help to measure size as

small as 0.001mm, which is extremely helpful to your scientific researches. With this microscope, you can enjoy your researches anytime and anywhere.

SPECIFICATION : • Image sensor: 5M high quality Image Sensor • Magnifications: 10x-250x, up to 1000x • Resolutions: 12M, 8M, 5M, 3M • Lens: High quality

ENGINEERING REVIEW | DECEMBER 2015 | 177

PRODUCT SHOWCASE

• •

• •

• •

• •

microscopic lens Display: 3inches TFT panel, 4:3 ratio Light sources: 8 LED with adjustable brightness Power sources: Li-ion 3.7V / 800mAh battery Working time: 3.54hous; Charging time: 5 hours Frame rate: 30fps Adaptor: Input:100240V, 50/60Hz; Output: 5V, 1A OSD languages: English Software languages: English

• Measurement: By software • Size: 130x103x29mm • Weight: 300g (with battery) SPECIAL NOTE : SOFTWARE for Measuring Distance, Area, Angles & radius . Suitable for Industrial Surface Inspection etc Supply : Portable Microscope, Stand, Adapter, USB/AV Cables, Software CD (inside Manual), Clean Fabric cloth in Box .

For more information India Tools & Instruments Co. – BOMBAY - INDIA Tel: 23428862 / 9819345050 E-mail: ojus_itico@hotmail.com web:www.indiatool.net

ITI-1600 high-precision digital ultrasonic thickness gauge (NEW)

Specifications: Measuring Range

0.65 mm – 400mm (upto 500mm) (in steel)

Sound Velocity

1000~9999 m/s

Resolution

0.01mm/0.1mm or 0.001/0.01” selectable

Units

mm/inch (selectable)

Memory

Upto 2000 Groups (up to 99 Values for each file)

Accuracy

± ( 0.5%Thickness+0.04 ) mm

Alarm

preset upper and lower limit

Work voltage

3V( 2 AA alkaline batteries)

Work mode

Single point and scan

Interface port

USB

Dimensions

136 x 72 x 20mm

Weight

177 g

Display

3.5 digit LCD with EL backlight

Continuous working

280 hours (with EL backlight off)

period

transducers are the primary inspection tool used to measure the remaining walls of components such as pipelines, pressure vessels, storage tanks, and numerous other applications..

Precision gauges use single-element transducers to provide the thinnest range and highest degree of accuracy possible. Common applications include

Ultrasonic Thickness Gauges are designed to improve safety and ensure reliability of material

subject to corrosion or erosion.

Corrosion gauges with their dual-element

178 | DECEMBER 2015 | ENGINEERING REVIEW

metals and a variety of non-metals (i.e. glass, ceramic, plastic, etc.).

Standard Delivery: Main Unit,, TWO test Probes, Data Cable, Software, Coupling oil, Battery, Operation Manual, Carrying case. & Calibration Certificate Traceable to NPLDELHI

For more information India Tools & Instruments Co. – BOMBAY - INDIA Tel: 23428862 / 9819345050 E-mail: ojus_itico@hotmail.com web:www.indiatool.net

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ENGINEERING REVIEW | 179 | December 2015

PRODUCT » Technology

Engineering Council of India launches Registration of Professional Engineers

E

ngineering Council of India (ECI), which was incorporated in 2002 by coming together of a large number of professional organizations / institutions of engineers to work for the advancement of engineering profession in various disciplines, has launched the registration of Professional Engineers in India at the 13th National Conference held on November 16, 2015 at the India International Centre, New Delhi, with the theme: Make in India –Role of Engineers and Technologists. About 200 delegates participated in the conference, which was addressed by over 25 experts.

Shri Suresh Prabu, Minister of Railways who was to inaugurate the conference but he could not make it due

to some unforeseen engagement for which he had to go out of Delhi that day, stated in his massage, read at the conference that Make in India is a clarion call by the Prime Minister to the world to come here and invest in manufacturing, which holds promise to radically transform the Indian economy.

Complimented by initiatives such as Skill India, Digital India, Swatch Bharat, Jan-Dhan Yojna, a foundation is being laid for a multiplier impact on inclusive development of India. The Make in India initiative has been thoughtfully crafted to address some of the challenges facing the economy today. Engineers and technologists always formed the backbone of the economy and in

the coming years their role and contributions will be more pronounced and visible for everyone to see. They will have a crucial role to play in the coming years in realising this mission, be it infrastructure including highways, railways, airports, ports, power, manufacturing, housing or atomic and space engineering, or information technology and telecommunications; all these sectors are largely dependent on engineers and technologists. Shri Mahendra Raj, who is considered father of engineering consultancy profession in the country, inaugurated the Conference and released the brochure on registration of professional engineers at the conference

editor@divyamediaonline.com

New modular approach for process air drying Industrial Dehumidification now for extremely low Dew Points

F

ollowing the introduction of the industrial high-performance dehumidifier ULT Dry-Tec®, ULT AG has developed a completely new modular solution for extremely dry process air. Depending on the process, the new concept helps to achieve dew point temperatures down to -65 °C / -85 °F (dp).

Additionally, users are able to select volume flow rates from 500 to 7,500 m³/h.

The ULT Dry-Tec® product line contains basic modules such as the sorption module ULT Dry-Tec®, used for adsorption and desorption within the system, as well as the precooler module ULT Cool-Tec™ V and the aftercooler module ULT Cool-Tec™ N. The precooler and aftercooler modules can optionally be equipped with various filtration elements of respective filter classes (G, F, M and H). In addition to achieving required low relative humidity, a nearly particle-free process air flow at entry and exit of the module system can be provided.

180 | DECEMBER 2015 | ENGINEERING REVIEW

By means of an optimised and highly efficient air flow concept through the inner drying module, sorption system operation with extremely low internal pressure loss is possible. The modular dehumidification concept includes energy-efficient and adjustable ventilators for process air flow and regeneration air flow.

Optionally, an integrated heat recovery within the desorption circle of the regeneration volume flow is available.

Due to their compact design and the modular assembly of the overall system, the modules can be easily transported or brought into production facilities. The new module concept is rotation sorption process based. The slow

turning honeycombed structured sorption rotor is completely coated with an highly active silicate ziolit compound.

Additional special adsorption material compounds, e.g. for extremely low dew point temperatures, are available.

Moreover, the modular air drying system from ULT AG is available in stainless steel housing. Particularly, in food production, pharmaceutical and chemical industries as well as various production processes of LI-ion battery manufacturing or electronics industry, there are increasing demands in terms of constant process air dryness.

For more information Web: www.ult.de www.engrreview.com

ENGINEERING REVIEW | 181 | December 2015

PRODUCT » Technology

Building a civilian airplane challenges and lessons for India Dr. Pablo Bermell-Garcia, Airbus Group, delivers the IET Lord Austin Lecture

T

he Institution of Engineering and Technology (IET), one of the world’s largest multi-discipline, professional societies for engineers, hosted its Prestige Lord Austin Lecture in the city today. Dr. Pablo Bermell-Garcia, Research Team Leader at Airbus Group delivered a lecture on ‘Building a civilian plane; trends, challenges and lessons for India’. The lecture took place on the sidelines of the first of its kind conference – ‘Advanced Manufacturing & Innovation Conference’ that was hosted by GREAT in partnership with the IET, UKTI and Science and Innovation Network (SIN) as part of the UK-India Innovation week.

The lecture focused on the growth of civil aviation in India that according to latest reports is set to be the third largest aviation market by 2026. Given the strategic nature of the aerospace industry and the high skill level of jobs that it can deliver, Dr Garcia stressed on the need for a proposal; not only for building a plane, but also for building capacity in aerospace related manufacturing infrastructure and design skills. He highlighted the trends and challenges in building a civilian plane through case studies on similar projects worldwide. The lecture carried insights on the global industry trends, innovation and suggestions in the aerospace sector for India to consider.

Speaking on the occasion, Dr. Garcia said, “It was an exciting experience and a privilege to deliver The Lord Austin Lecture. It helped me gain an India

182 | DECEMBER 2015 | ENGINEERING REVIEW

perspective and put forward the trends and innovations taking place in the industry across the globe. India is one of the rising economies with a great leader, there is abundance of young engineers and hence the need is for constructive engagement between government and industry that will help establish policies focusing on developing a ‘Made in India’s aerospace industry. This in turn will help meet both the local and global demand for new technologies in both research and manufacturing.”

Mr David M Lindley, Chairman of the Institution of Engineering & Technology - Aerospace Technical Professional Network, Technical Advisory Panel, “The IET Lord Austin Lecture and supporting conference provided an excellent opportunity for the IET in India and the IET Aerospace Technical Professional Network to engage with aerospace SMEs and sectors focused on developing an indigenous aerospace capability within India. The lecture provided a unique insight in to the need, demands and challenges facing both the local and

global aerospace industries.”

“With emphasis placed upon the importance of knowledge transfer and close co-operation with internal and external engineering companies and partners, India presents a unique opportunity to establish a strong aerospace presence in the global market. Events like the IETs Lord Austin Lecture allow government, industry, academia to achieve this goal, he added.”

“Aerospace engineering is a critical aspect of the Make-In-India initiatives which has opened a plethora of opportunities for engineers in India. According to the IET- Feedback Survey report released in September, 2015, a very low number of Indian engineering colleges offered aerospace engineering as a stream. Dr Garcia’s lecture further highlighted the number of opportunities in the aerospace industry.

Dr Garcia’s lecture was highly insightful and relevant to industry, academia and students”, said Shekhar Sanyal, Director and Country Head of IET India.

The IET Lord Austin Lecture is an annual prestige lecture series by the IET in honour of Lord Herbert Austin, founder of the Austin Motor Company.

For more information advancedmanufacturing. theietindia.org/theiet_ lordaustin_2015 www.engrreview.com

PRODUCT » Technology

Geissel India : German quality produced in India

G

eissel India is an established name in India as a supplier of cable glands and electrical wiring accessories since many years. The 100% German owned & family run Company since 1920, manufactures goods as per exacting German standards and has created a niche for itself in the Indian electrical market with its International Class Products.

The “Geissel” brand of cable glands is well known and accepted worldwide. Products include cable glands in brass, polyamide and stainless steel S.S 303(1.4305) & S.S. 316 TI (1.4571) – according to RoHS standards, in IP 54, IP 68 and EMC - upto cable dia of 116 mm with all kinds of threads, i.e. Pg, metric and inch. Other products are plugs, reducers, enlargements, lock nuts, etc.

Three recently introduced products from the Geissel stable have created an impact in the Indian electrical market: Double compression cable glands, Conduits and Conduit glands.

Double Compression cable glands: The first of its kind in the Indian market with IP 68 and only three sizes to suit cable dia from 12 – 34 mm. Introduced just over a year ago, discerning customers have praised the product for its design, easy application and convenience of only three sizes. Designed and engineered in Germany, but manufactured in India, customers of International repute are finding many advantages in using these glands over others.

Conduits & Conduit glands: The conduits are available in galvanized steel as well as PVC coating on galvanized steel

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in grey and black colours.

Complementing them are the conduit glands which fit the conduits perfectly.

The design and application is simple and customers get a one-stop solution to their needs for conduits and the ease in fitting them.

Geissel has also achieved success in their EMC glands.

Available in brass with nickel plating in metric as well as Pg threads, these glands are very user-friendly. Customers of international repute have appreciated this simple but effective design.

To promote and exhibit its products, Geissel has taken part in numerous exhibitions since the past six years, in India and abroad. Geissel India’s USP is the availability of all products ex-stock from their factory in Pune.

For more information: Website: www.geissel.com ENGINEERING REVIEW | DECEMBER 2015 | 183

PRODUCT » Technology

TUV Rheinland India to provide testing - certification - consultancy and training services for development of smart cities and its people

T

ÜV Rheinland India, a subsidiary of TÜV Rheinland Group, Germany, a worldwide leader in Testing, Training, Inspection, Consulting & Certification, has a vision that it will provide its services in the development of smart cities, especially in the areas of renewable energy, mobility, sustainable waste management, life-care and consultancy.

The aim is to improve the quality of life for the people living in smart cities. This announcement was made by Mr M. Bhaskar, Director of TUV Rheinland India, on the occasion of the company’s participation in the ‘Sustainable Smart Cities India’ event held at Mangaluru recently. This event focused to bring the government, private and public sectors together under one roof for a high level summit of discussion, debate and business opportunities. The exclusive forum aimed to create a global knowledge sharing platform to support, recognize and encourage projects that address various needs of the community and shape the future success of leading global smart cities together.

“Such events are platforms that bring together various stakeholders and decision makers and it is imperative that all of us meet and define the smart cities of tomorrow,” said Mr M. Bhaskar. “The concept of smart cities throws in a lot of opportunities especially in the infrastructure sector and we as an Independent Testing, Training, Inspection, Consulting and Certification body feel it is of utmost importance that with our 143 years of international expertise and experience can significantly contribute to the development of smart cities.”

According to researchers of smart cities, currently, 31% of India’s population lives in cities; these cities also generate 63% of the nation’s economic activity. These numbers are rapidly increasing, with almost half of India’s population projected to live in its cities by 2030. Smart Cities focus on the most pressing needs and on the greatest opportunities to improve quality of life for residents today and in the future.

The Government of India has identified the need to create and develop well planned cities that can match and foster the rapid growth in urbanisation. The Government is acting straight forward in executing its vision of setting up 100 smart cities. The Government has already unveiled a list of 98 cities, including 24 state capitals for its ambitious Smart Cities project.

“The cities that we plan today should meet all the infrastructural needs in terms of water, power, sanitation, hygiene, education, primary health care, etc. In short, these should be self-sustainable townships and should be a role model for the future development of Tier 3 and Tier 4 cities,” added Mr M. Bhaskar.

184 | DECEMBER 2015 | ENGINEERING REVIEW

Garware Wall Ropes captures new heights in the geo-synthetics sector

G

arware-Wall Ropes Ltd. (GWRL), one of India’s leading players in the technical textiles sector and a pioneer in the geo-synthetics space has been honored with the prestigious ‘Institutional Award for R&D Works’ by Central Board of Irrigation & Power (CBIP) for its unmatched contribution to the geo-synthetics sector.

The company is set to receive the honor at an international seminar - “Geosynthetics – The Road Ahead” organised in New Delhi by CBIP and Indian Chapter of IGS. During the occasion, CBIP will be honoring the Institutions and Individuals for their contribution for the development and promotion of uses of geosynthetics in the country.

The company has developed and commercialized more than 20 products and solutions in the geo-synthetic segment and has successfully undertaken more than 150 projects for clients across diverse Clients such as Konkan Railway Corporation Limited (KRCL), Hindustan Zinc, Chennai Airport, Nabha Power Limited among others.

Mr. T. Kulkarni – Vice President, GEO Division. said, “Our R & D teams work closely with our stakeholders in developing and successfully deploying various applications across sectors of civil engineering, aquaculture, agriculture and sports among others. We continuously strive to develop and integrate new and germane product technologies offering the best-in-class value proposition to our customers. Our phased involvement right from manufacturing to execution for various projects undertaken has translated well and helped us enrich our domain expertise.”

“We are extremely bullish on the segment and the recognition of our efforts comes in at a very crucial time. We are grateful to CBIP and Indian Chapter of IGS for appreciating our efforts and we expect to sustain the momentum while exploring potential growth opportunities.” he further added. While geo-synthetics have been used in the Western countries from the late 1970s onwards, in India, geo-synthetics started being used from the early 1990s. Since then, geo-synthetic usage has slowly spread to form an integral part of the country’s infrastructure fabric.

In the year 1985, Central Board of Irrigation & Power (CBIP), as part of its technology forecasting activities, identified geosynthetic as an important area relevant to India’s need for infrastructure development. In the year 1992, CBIP established the Committee for International Geosynthetics Society (India), which also acts as Indian Chapter of International Geosynthetics Society (IGS). The occasion also marks CBIP completing 30 years of its service to the Geosynthetics Community.

For more information www.garwareropes.com

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Leaders in Air Treatment ... Worldwide ENGINEERING REVIEW | 185 | December 2015

RB/BA/1529HVCA2

Certified Media

INDUSTRIAL PRODUCTS LISTING OF THE MONTH

A Actuator Line Agitators Air Bundles Air Cylinders Air Dump / Release Air Line Equipments Air Preheater Air Preparation Equipment Air Preparation Units Airflow Meters Allied Equipment Aluminum Cutting Oil Analog & Digital Panel Meters Analytical Instruments Angle Pattern Needle Valve Anode Baskets Aqueous Cleaners Arc Validator Arc Welding & Cutting ArcFeed Auto Changeover Systems Automation Products

49 151 151 19 47 19 151 19 33 31 151 89 95 Back Page 181 151 190 143 169 143 181 115

B Backfill Compound Ball Bearing Units Bare Shaft Pump Battery Operated Vehicals Bayonet Heaters Beta Welding Helmet Bottle Type FRP Cooling Tower Brake Motors Brass Extrusions

156 175 103 157 151 143 29 91 119

C Cable Carrier Assembly 179 Cable Carrier Systems 179 Cable Glands 16, 17, 113, 119 Cable Jointing Kits 129 Cable Terminals 119 Cable Ties 61 Cables 16, 17, 38, 53 CAM Software 59 CAM Switches 95 Capacitors 7 Carbon Steel Flanges 179 Centrifugal Monoblock Pump 103 Ceramic Coatings 3 CHAIN & WIRE ROPE LUBE 89 Chain Hoists 97 Chain Pulley Blocks 97 Chemical Mixer 151 Chemical Process Equipments & Components 151 Circular & Jib Cranes 37 Clamp Meters 31, 95 Closed Trunking 21 CNC Customized Cutting Machine 75 CNC Flame Cutting Machine 75 CNC Lathe False Cover, Inside Back Cover CNC Machine Inside Back Cover CNC Machineing Center False Cover, Inside Back Cover CNC Milling Machine Inside Back Cover CNC Plasma Cutting Machine 75 CNC Turning Center Inside Back Cover CNC Vertical Machining Center Inside Back Cover Column Internals 151 Columns & Tower 151 Compressed Air Pipeline Network System 8 Compression Fittings 181 Condenser 151

Conductors 129 Conduits 16, 17 Consumables 115 Control Gears 129 Controllers 93, 95, 103, Back Page Copper Bus Bars 119 Copper Tubes 119 Counters 43 Crimping Tools 119 Current Transformers 95 Cutting Oil 89 Cutting Tools 163, 165 Cylinder Home Position Control 47 Cylinder Manifold Systems 181 Cylinder Manifold with Delivery Staions 181 D Dead Weight Pressure Tester Deceleration Products Desiccant Dryers Die-Casting Applications Digital Multimeter Digital Panel Meters Directional Control Valves Dock Leveller Drag Chain Systems Drainage Pump Drives Drives & Control Systems Drum Lifter Duplex helical coils

181 173 79 169 51, 95 173 19 87 179 103 39 35 157 151

E Earth Pit Earthing Electrodes Earthing Rods EatherCAT Solutions Effluent Treatments Electric Actuators Electric Chain Hoist Electric Hoists Electric Motors Electrical CAD Software Elevator Drive Encoders End Suction Pump Energy Chains Energy Management System Engineering Softwares Environment Monitoring Equipments EOT & HOT Cranes Evacuation & Gas Filling Unit Evaporation Boats Exotic Metal Fasteners Explosion Proof Extension Springs F Falling Film Evaporator Fans & Appliances Feed Leg Slide Gates Finnishing & Deburring Fire Pumpsets Fire Rolling Doors Fittings and Tubing Flashback Arrestor Flexible Cables Flexible Coolant Pipes Floor Cranes Folding Doors Forged Rounds

ENGINEERING REVIEW |

156 101, 156 119, 156 83 190 19 117 37 129 131 5 9, 93 103 125 95 Inside Front Cover 111 37 181 151 151 47 41 151 129 151 169 103 10 19 181 125 179 157 87 179

186 | December 2015

Forklift Trucks Foundry Applications Fourslide Parts Furnace Parts

157 169 41 151

G Gas Dryers Gas Filling & Transfer Device Gas Metal Arc Welding Machine Gas Phase Filtration Systems Gas Regulators Gas Saver & Safety Switch Gas Springs Gas Stop Valve Gas Tungsten Arc Welding Machine Gauge Comparator Gear Boxes Geared Motors Girder Cranes Goliath &Grabbing Cranes Grab Buckets Gravity Rollers Greases Grinding Machines GT 4000 Carbon Arc Gouging Electrode Holder H Hand Chain Hoist Hard Water Cutting Oil Heat Exchanger Heating & Cooling Coils High Pressure Compression Springs High Pressure Hoses High Speed Doors High Voltage Insulating Matt High-precision Digital Ultrasonic Thickness Gauge HMC Machine HMIs Horizontal split case pump Hot Forging Lubricants Humidity & Moisture Meters Hydraulic Elevating Table Hydraulic Equipment Hydraulic Industrial Lifts Hydraulic Pipes Hydraulic Press I I/Oâ&#x20AC;&#x2122;s & Converters Impeller Indexers Industrial Connectors Industrial Fastners Industrial Filters Industrial Forgings Industrial PC Industrial Plugs Industrial Polymer Blowguns Industrial Shock Absorbers Indutrial Sockets Instrumentation Equipment Instrumentation Fittings Instrumentation Valves Insulated Fire Rolling Doors Insulation Testers Ionizers Isolators J Jigs & Fixtures

79 181 123 185 181 181 173 181 123 181 91 39, 109 97 37 37 179 89 4 143 117 89 151 151 41 181 87 139

163, 165 Inside Back Cover 9, 43 103 89 31 157 19 157 179 171 95 151 False Cover 85 151, 179 19 179 83 104, 105 55 173 104, 105 19 57 57 10 95 19 95 151

INDUSTRIAL PRODUCTS LISTING OF THE MONTH

K KempGougeâ&#x201E;˘ ARC 800 Kemppi DataGun Knobs

143 143 179

L LED Lighting Light Meters Lighting Systems Lightning Arrestor Linear Line Linear Slides Load-Holding Valves Lockable Gas Springs Logic Controllers Logistics Services Logout Tagout Products Lubricated Piston Compressors Lubricated Screw Compressors

53 31 129 156 49 125 47 173 Gatefold 15 153 73 73

M Machine Automation Controller Machine Tool Tending Material Handling Equipments MCB Metal Cleaner Meters MIG/MAG welding Mild Steel Flanges Mini Compression Springs MMA welding Modular Switches Monitoring Relays Motion Control Solutions Motorized Rolling Shutters Multifunction Meters MultiMeters

9 169 13, 169 53 89 53 143 179 41 143 53, 129 Gatefold 83 87 95 31

N Neat Cutting Oils Needle Valve Nickel Collecting Channel Non Return Valve Non-Destructive Testers Nylocking Rngs

190 181 151 181 163, 165 179

O Oil Free Piston Compressors Oil Free Screw Compressors Oil Test Set Orbital Machine Overlay Nozzle Oxy-Fuel CNC Cutting Machines P Paint Coagulants Paint Strippers Pallet Trolley Pallet Trucks Paperless Recorders Pendant Control Station PFC Capacitors Pillow Blocks Pipes & Fittings Planetary Gearboxes Plasma CNC Cutting Machines Plastic Chains Plastic Standpoles Plastic Tool Pockets Plate Heat Echanger PLCs

73 73 69 123 151 115 190 190 157 157 95 179 121 175 119, 151, 179 39 115, 123 179 179 179 67 43

Plug Screw Conveyor 151 Pneumatic Accessories 19 Polymer Bearings 125 Portable Digital METAL Hardness Tester 163, 165 Power Diagnostix Systems 71 Power Line Transducers 173 Power Loggers 51 Power Quality & Energy Analyzers 51, 95 Power Supply 95 Pre Treatment Chemicals 190 Precision Measuring Instruments 163, 165 Precision Turned Parts 113 Pressure Switches & Sensors 19 Process Consulting Inside Front Cover Process Gas Equipment 19 Project Engineering Solutions 115 Protector Relays 95 Proximity Sensors 9, 43 Pumps & Accessories 77, Back Page R Ratchet Lever Hoist Reactor Refrigeration Dryers Remote PLC Research Grade Meters Retaining Rings Robot Retrofit Rodless Cylinders Rooftop Mounted Systems Rotaries Rotary Actuators and Grippers Rotary Encoders Rust Cleaner Rust Converter Rust Preventive liquids Rust Preventive Waxes Rust Remover

117 151 79 Gatefold 45 6 69 173 Inside Front Cover False Cover 19 43 89 89 190 190 190

S Safety Valve 181 SBS Balancing Equipments 27 Scope Meters 51 Seal Pot 151 Sectional Overhead Doors 87 Semi Synthetic Cutting Oil 89 Servo Motor 9 Sheet Metal Handling 169 Shielded Metal Arc Welding Machine 123 Shunts 95 Single & Dual Axis Tracker Inside Front Cover Slide Bars 143 Sliding Doors 87 SMS Metrology Instruments 27 Socket Caps 179 Soft Start Lockout-Tagout 47 Solar Lantern & Chargers Inside Front Cover Solar Water Pumping Systems Inside Front Cover Sound Meters Water Quality Testers 31 Special Metal Lining on Tanks 151 Special Metal Machined Components 151 Speed Reducers 109 SS Pipes 155 SS Plates 155 Stackers 157 Stainless Steel Flanges 179 Steel Mill Duty & Explosion Proof Cranes 37 Storage Tank 151 Submerged Arc Welding Machine 123 Submersible Motor 103 Submersible Pump 103

ENGINEERING REVIEW |

187 | December 2015

Switchgears

11, 53, 129

T Tachometers Tantalum Crucible for Diamond Polishing Tantalum Nuts, Studs Tantalum Repair Kits Tantalum Washers, Screws Tapping Fluid Telescopic Line Temperature Control Equipment Temperature Meters Tension Springs Thermal Cameras Thermal Imagers Thermometers Thermotip Thermowell Three Phase Energy Loggers TIG welding Timers Titanium Immersion Heater Titanium Lined or Clad Tank Torsion Springs Tow Trucks Traction Battery Transducers Transport units V Vaccum Equipment Vaccum Pumps Valves Vapor Duct VCI Devices & Desiccants VCI Films VCI Papers Ventuary Vertical in line pump Vertical Multistage pump VFD Vibration Meters Vibration Testers Video Inspection Cameras Vision System VMC Machine

31 151 151 151 151 89 49 19 81 173 31 51, 99 31 151 151 51 143 43, Gatefold 151 151 41 157 23 95 143

19 181 77 151 190 190 190 151 103 103 9 51 51 31 9 Inside Back Cover

W Warehousing Equipments Wash Thinners Water & Wastewater Treatment Solutions Water Soluble Cutting Fluids Water Soluble Cutting Oil Weir Plate & Chick Plate Welding automation Welding Equipments Welding Inverters Winches Wire Rope Hoists Wires Wiring Accessories Wiring Management Solutions

13 190 Back Page 190 89 151 123, 143 115 135 37 97, 117 53, 129 61 61

Z Zirconium cerpentine coil

151

3 Way Ball Valve

181

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PG. NO.

A A.C. AUTOMATION ACMEE - 2016 ADOR WELDING LIMITED

COMPANY NAME

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EDDYCRANES ENGINEERS PVT. LTD.

37

HANNA EQUIPMENTS (INDIA) PVT. LTD.

45

ELECRAMA - 2016

20

HARTING (INDIA) PVT. LTD.

85

ELECTROMATION - 2016

74

HAVELLS INDIA LTD.

7, 11

ELECTROMECH - TORQK

97

HPL ELECTRIC & POWER PVT. LTD.

53

ELECTRONICS DEVICES WORLDWIDE PVT. LTD.

135

I

ENGITECH EXPO - 2016

147

EPCOS INDIA PVT. LTD.

173 140 115

ADVANTECH INDIA

83

AMTEX - 2016

142

AUTOMATION INDIA WELDING TECHNOLOGY (P) LTD.

169

AVIANS INNOVATIONS TECHNOLOGY PVT. LTD.

87

IGUS (INDIA) PVT. LTD.

125

121

INDIA TOOLS & INSTRUMENTS CO.

163, 165

ERWIN JUNKER MASCHINENFABRIK GMBH

4

INNOVISTA SENSORS

FRONT GATEFOLD

INORBIT TOURS PVT. LTD.

137

INSTAMOD AIRPIPE PVT. LTD.

8

IPTEX - 2016

56

B BHARTI ENTERPRISE

156

E-SQUARE ALLIANCE PVT. LTD.

153

BOGE INDIA

73

EXIDE INDUSTRIES LTD.

23

BONFIGLIOLI TRANSMISSION (PVT) LTD.

39

BOSCH REXROTH INDIA LTD.

35

F FASTENER FAIR - 2016

145

J

31

JANATICS INDIA PRIVATE LIMITED

33

51

JAY STEEL CORPORATION

155

JYOTI CERAMIC INDUSTRIES PVT. LTD.

3

JYOTI CNC AUTOMATION LTD.

INSIDE BACK COVER

BRACO ELECTRICALS (INDIA) PVT. LTD.

119

FLIR SYSTEMS INDIA PVT. LTD.

BRY-AIR (ASIA) PVT. LTD.

175, 185

FLUKE TECHNOLOGIES PVT. LTD.

C

G

CNC SOFTWARE, INC.

59

COLE-PARMER

81

COLUMBUS McKINNON CORPORATION

DOWEL ENGINEERING WORKS

101

GEISSEL INDIA PVT. LTD.

113

GEM EQUIPMENTS (P) LTD.

29

GIANTLOK INDIA PVT. LTD. GOLIYA INSTRUMENTS PVT. LTD.

117

D DELAIR INDIA PVT. LTD.

GALAXY EARTHING ELECTRODES (P) LTD.

K KEMPPI INDIA PVT. LTD.

143

61

KNOWELL INTERNATIONAL PVT. LTD.

175

173

KOYO ELECTRONICS INDIA PVT. LTD.

43

KSB PUMPS LTD.

77

KUEBLER AUTOMATION INDIA PVT. LTD.

93

79 171

H E E4 EVENTS

110

HAAS AUTOMATION INDIA PVT. LTD.

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FALSE COVER

188 | December 2015

ADVERTISERS INDEX COMPANY NAME KUMBHOJKAR PLASTIC MOULDERS

PG. NO. 179

COMPANY NAME

PG. NO.

P

PG. NO.

SUMI CYCLO DRIVE INDIA PVT. LTD.

109

10

PAARTH VALVES PVT. LTD.

181

PANAM ENGINEERS LTD.

57

SWASTIK ROLLING SHUTTERS & MFG. WORKS

PC|SCHEMATIC

131

T TEJ INDUSTRIES

179

TESTO INDIA PVT. LTD.

99

TINITA ENGINEERING PVT. LTD.

151

TRANTER INDIA PVT. LTD.

67

L LAKSHMI RING TRAVELLERS (COIMBATORE) LTD.

75

LAPP INDIA PVT. LTD.

16-17

POWERGEN - 2016

154

LEE SPRING COMPANY INDIA PVT. LTD.

41

PRIMA EQUIPMENT

111

LEGRIS INDIA PRIVATE LIMITED

55

LUBI INDUSTRIES LLP

103

R RAVIN INFRAPROJECT PVT. LTD.

INSIDE FRONT COVER

RISHABH INSTRUMENTS

M

COMPANY NAME

95 U

MACHAUTO EXPO - 2016

149

RITTAL INDIA EPLAN DIVISION

INSIDE FRONT COVER & 1

UVIRAJ GROUP INDIA

MAHINDRA STILLER AUTO TRUCKS LTD.

157

RMG POLYVINYL INDIA LTD.

139

W

MAINI MATERIALS MOVEMENT PVT. LTD.

13

ROLLON INDIA PVT. LTD. - INDIA

49

WALCHANDNAGAR INDUSTRIES LTD.

25

MECO INSTRUMENTS PRIVATE LTD.

133

ROSS CONTROLS INDIA PVT. LTD.

47

WARPP ENGINEERS PVT. LTD.

123

MECO METERS PRIVATE LTD.

127

RR KABEL LIMITED

38

MEIBAN ENGINEERING TECHNOLOGIES PVT. LTD.

107

MENNEKES ELECTRIC INDIA PVT. LTD.

104-105

XYLEM INDIA SAFEXPRESS PVT. LTD.

BACK PAGE

15 Y

SBS PRECISION SYSTEMS (INDIA) PVT. LTD.

27

91

SEE LUBE TECHNOLOGIES PVT. LTD.

89

MOTOR & MAGNETIC EXPO - 2016

144

SF EXPO CHINA - 2016

138

MTEKPRO TECHNOLOGIES PVT. LTD.

69, 71

SHREE NM ELECTRICALS LTD.

129

SMALLEY STEEL RING COMPANY

6

SMC PNEUMATICS (INDIA) PVT. LTD.

19

O

OMRON AUTOMATION PVT. LTD.

X

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OBO BETTERMANN INDIA PVT. LTD.

158

21

9

SPS AUTOMATION - 2016

ENGINEERING REVIEW |

92

189 | December 2015

YASKAWA INDIA PVT. LTD.

5

Z ZAVENIR DAUBERT

190

ZENITH INDUSTRIAL PRODUCTS

179

29

WE ELECTRIC INDIA PVT. LTD.