Engineering Review - May 2017

Fluke Technologies Pvt. Ltd. - You keep the line up because Fluke dosen’t let yo down.

Fluke Technologies Pvt. Ltd. - You keep the line up because Fluke dosen’t let yo down.

Volume 17 No. 01 | May 2017 | ` 200 | www.engrreview.com RNI No. MAHENG/2004/15135

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equipment failures, increase plant safety, and maximize up-time.

CEO CORNER Making ‘Make in India’ Work

Since its launch in 2014, Make in India has become a buzzword and the center of countrywide discussions. In fact, it has become one of the biggest brands India has ever created. Through the initiative, the government aims to make India a global manufacturing powerhouse.

The good news is that the initiative has created a lot of positive sentiments. It has received support from several national and multinational companies and given a boost to entrepreneurial activities.

According to IBEF, FDI inflows in the Indian manufacturing sector grew by over 80% YoY to $16.13 billion during April-November 2016.

Industry insiders say that the program has helped in enhancing the approval process and regulatory affairs and government guidelines have become more easy and friendly for the investors.

That said, the program still has a long way to go and there are bottlenecks that need to be addressed. Key challenges revolve around finances, poor infrastructure and scarcity of skilled labor.

For our 16th anniversary issue, we decided to talk to companies across industry sectors to know their views regarding the campaign. They shared with us in detail their perspective on how the Make in India program is faring and what should be the road ahead. These companies also spoke at length about the initiatives they have taken to support the program.

We hope that you will enjoy reading our special coverage!

CEO

MAY 2017 | www.engrreview.com

4 EDITORIAL INDEX A ADOR WELDING

L 202, 238

AMI POLYMER

236

B Executive Publisher : Shilpa Kadam CEO : Shekhar Dongre Editor : Rajeev lyer Assistant Editor : Shweta Nanda CMO: Shirish Dongre

BALLUFF

88

BENTLEY SYSTEMS

50

BETTINELLI AUTOMATION BIRLA PRECISION

98 146, 240

LAKSHMI MACHINE WORKS LAPP INDIA

207

LAYHER GROUP

188

M MARPOSS INDIA

156

MARUTHI HANDLING EQUIPMENTS

216 110

Marketing Team : Ladoji Pendurkar, Amol Powle, Bhavin Shah, Bharat Shah, A.Purohit, Vinod Surve, Kavita Chaudhari

BOGE

26

BRACO ELECTRICALS

94

MECCALTE

Designer & Layout Arun P. Shinde, Nandan S. Moghe, Dinesh S. Gawade

CONVEYORS

Online Division Ganesh M., Pradeep M. Pillalamarri

DORMER PRAMET

Circulation Executive Satish Kadam, Amol Ranshur

Head Office : Divya Media Publications Pvt. Ltd., 3rd Floor, Harmony Tower, N.S. Road, Thane-400 602.

Maharashtra. Tel: +91 22-25380574/75, Telefax: +91-22-25418254 E-mail: shekhar@divyamediaonline.com Website: www.engrreview.com Branch Offices (Zonal): NORTH (Delhi & NCR regions) : Sandesh Jain : 09810837877 / 09871602777 SOUTH (Chennai & Coimbatore) : Y. V. Raghu : 09566141224 Bangalore - Vaman : 09686721340

MECO INSTRUMENTS 92

D 174

ELECTROMECH

26

ELEQUIP TOOLS

212

ERWIN JUNKER

168

ESSAR STEEL

28

EXXONMOBIL

36

F FINE TECH VACUUM PUMPS

224

FIRETRACE

152

FLIR SYSTEMS INDIA

38

FLUKE

60, 121

G GANDHI AUTOMATIONS

104

GEISSEL INDIA

58

62 243

MEHTA CAD CAM

144

MONIBA ANAND ELECTRICALS

242

N NIKOPAS ENGINEERING

E

54, 74, 240

LASER WELDING

MAXON MOTOR

C

238

NORD DRIVESYSTEMS

140 132, 186

NUCLEUS MARKETING

68

NYNAS

170

O OMRON

36

P PARKER HANNIFIN

194

PC|SCHEMATIC

64

PEPPERL+FUCHS

86

PFERD

142

PILZ INDIA

126

R RENISHAW ROLLON BEARINGS

30, 154 244

GEM EQUIPMENTS

196

EAST (Kolkata & Eastern Region) : Sumit Roy - 09830470318

GETZNER WERKSTOFFE

80

WEST (Maharashtra & Gujarat) : Pune - Shilpa K - 09833373371 Baroda - Dinesh Shah - 09998687659 Rajkot (Saurashtra) - Swapnil Bhatia: 09227909005

HAIMER

176

SAFEXPRESS

HARTING

122

SBS PRECISION

150

HEIDELBERG PROMINENT FLUID CONTROLS

222

SBS PRECISION SYSTEMS

244

HEIDENHAIN

158

SCHNEIDER ELECTRIC

HENGSTLER

90

SECO TOOLS

HMS INDUSTRIAL NETWORKS

89

SHAVO TECHNOLOGIES

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ENGINEERING REVIEW Overseas Representatives USA Nancy TARTAGLIONE, Mepax USA Email: n.tartaglione@mepax.com usa@mepax.com

GERMANY Sebastian OLLIER Mepax Deutschland, Tel: +49 711 222 54 456, Email: deutschland@mepax.com

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SPAIN Sofiane JEDIDI Mepax España Tel : +34 963 255 886, Email: spain@mepax.com

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MAY 2017 | www.engrreview.com

H

SICK GROUP 30, 134

116

S SAFCON SEALS

I IGUS

ROLLON INDIA

219 32

34 172 108, 236 34

SOLITAIRE MACHINE TOOLS

162

INDIA TOOLS & INSTRUMENTS

244

SPRAYMET

166

INNOVISTA SENSORS

238

STEEL MART

72

INSTAMOD AIRPIPE

192

SUPREME

70

218

TAMRON

120

TESTO INDIA

102

J JAY STORAGE SOLUTIONS

T

K KIRLOSKAR BROTHERS KJELLBERG FINSTERWALDE K-LITE KUSAM ELECTRICAL INDUSTRIES

28 206 48 242

V VIGHNAHARTA

136

Z ZKL BEARINGS

76

6 CONTENTS

Vol 17 Issue 01 | MAY 2017

COVER STORY

NEWS

26

ElectroMech and Hyster-Yale join forces

26

BOGE launches new scroll compressors for oil-free compressed air

28

KBL congratulates Government of India for historical step to build...

30

igus presents 166 new possibilities with tribopolymers in Hannover

30

3D printing builds success for Renishaw sponsored Moto2 bike

PRODUCT SHOWCASE

38

236

32

Safexpress launches ultramodern Logistics Park in Amritsar

34

Schneider Electric India affirms commitment to energy efficiency

34

SICK remains on the path to success

36

Mobil SHC lubricants and greases help unleash wind turbine power

36

OMRON to launch succession of AI-equipped controllers

BUSINESS AVENUES

245

FLIR Systems: Coherent eminence in THERMAL IMAGING arena Mr. T. P. Singh Country Manager, India - Instruments FLIR Systems India Pvt. Ltd.

Making

Marc Jarrault, MD, Lapp India

MAY 2017 | www.engrreview.com

‘Make in India’ Work

Vijay Karia, Chairman and MD, Ravin Group

Tushar Mehendale, MD, ElectroMech

42

Shreegopal Kabra, MD & Group President, RR GLOBAL

8 CONTENTS

Vol 17 Issue 01 | MAY 2017

POWER SECTION INDUSTRY FOCUS

PROFILE

74 LAPP INDIA: Riding on the robotic change

68 Nucleus Marketing : Building relations with technology perfection

72 STEEL MART: The legacy of excellence

94 Braco Electricals: Secure Connections

TECH TRENDS

48 Polar Lighting Poles - An exclusive choice of designers

54 Protecting cables from oil damage

58 Cable Glands & Accessories From Geissel India

PNEUMATICS SECTION INDUSTRY FOCUS

Instamode Airpipe: Technology Focus on energy conservation

194

Gem thrives in process cooling & drying

How to magnify ROIon pneumatic cylinders

MAY 2017 | www.engrreview.com

FACE-TO-FACE

196

TECH TRENDS

Newest FLUKE Motor diagnostics tool incorporates...

MATERIAL HANDLING

UPFRONT

192

60

PROFILE

212 ELEQUIP: The legacy of excellence

216 Maruthi & its customized materials handling solutions

TECH TRENDS

217

JAY EQUIPMENT : The blend of perfection with cost effectiveness

500

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12 CONTENTS

Vol 17 Issue 01 | MAY 2017

AUTOMATION SECTION INDUSTRY FOCUS

PROFILE

102 TESTO INDIA: Eyeing the digital transformation

TECH TRENDS

98 Bettinelli - A formidable name in motion control & automation

104 Loading Bay - The heart and soul of a warehouse,.....

108 How Electronic Pressure Control Works

TECH TRENDS

110

116

Rollon creates new design scenarios with its structural guides “Speedy Rails”

126

HARTING introduces the modular PushPull V4 Industrial connector

Safe monitoring with complete solutions

124 134 122

HARTING offers miniaturised connection technology

MAY 2017 | www.engrreview.com

136

14 CONTENTS

Vol 17 Issue 01 | MAY 2017

MACHINE TOOLS SECTION PROFILE

FACE-TO-FACE

140

144

Nikopas Engineering : Benchmarking the standards

MEHTA CAD CAM: The legacy of excellence

INDUSTRY FOCUS

TECH TRENDS

154

158

RENISHAW : Moving forward towards realtime data

156

“Promising expansion plan of Automobile manufacturers...

Application of Linear Encoders on Machine Tools

168

JUCENTRIC 500- Center-Type cylindrical grinding

146

150

Evolving towards brighter future through new product...

SBS Precision : The dynamic balancing & process control...

GEARS & MOTORS SECTION

179

WELDING SECTION

199

PUMPS & VALVES SECTION

221

www.engrreview.com

EDITORIAL BOARD

Mr. T. P. Singh Director - S&M Flir Systems India Pvt. Ltd.

Mr. Ashok Sheth Chairman Solitaire Machine Tools Ltd.

Mr. S. A. Mohan Chief Executive Officer Maini Materials Movement Pvt. Ltd.

Mr. Rajesh Ballamwar Director Prolific Systems & Technologies Pvt. Ltd.

Prof. R. Sreedaran Faculty - Atharva College of Engineering

Mr. P.K. Balasubbramaniian President VBS Corporate Support

Mr. Ravin Mehta Managing Director Neel Controls/Neel Industrial Systems Pvt. Ltd.

Mr. C. S. Limaye Director Supertech Instrumentation Services India Pvt. Ltd.

FOR ADVERTISING ENQUIRY CONTACT: Email: shekhar@divyamediaonline.com All rights reserved. No part of this magazine may be reproduced in any form without the permission of the Editor. ENGINEERING REVIEW is owned, printed & published by Shilpa Kadam, published from 3rd Floor, Harmony Tower, Netaji Subhash Road, Court Naka, Thane (W) Thane-400 602 Tel: +91 22-25380574/75 Telefax: +91-22-25418254, Editor : Rajeev lyer. Important: Whilst care is taken prior to acceptance of advertising copy, it is not possible to verify its contents. ENGINEERING REVIEW can not be held responsible for such contents, nor if any losses or damages incurred as a result of transactions with companies, association or individuals advertising in the publications. Articles, interviews published in ENGINEERING REVIEW are the personal views and expressions of its authors. ENGINEERING REVIEW does not necessarily agree to it. ENGINEERING REVIEW can not be held responsible for such articles / interviews. We therefore recommend that readers make necessary enquiries before sending any money or entering into any agreements with advertisers or otherwise acting on an advertisement in any matter whatsoever.

MAY 2017 | www.engrreview.com

Elastic Solutions for Your Track Superstructure.

– Reduction in Life Cycle Costs – Demonstrated long-term effects – Accommodating differences in track stiffness – Vibration and noise mitigation

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16 NEWS

WELDING

SNIPPETS

Kemppi sees great growth opportunities in India The European arc welding technology company and Digital welding pioneer, Kemppi is making excellent headway in India. During 2016, Kemppi India saw substantial growth. Growing exports played a major role in the company’s success, as did increased imports from Finland to large Indian customers.

“We can be very satisfied with our development.

Our products have clearly answered many needs of the Indian manufacturing industry. The sales of Fast MIG X contributed considerably to our growth, and HIARC M 400 R has taken the number one position in the MIG machines product category in India,” Rashmi Ranjan Mohapatra, Managing Director of Kemppi India says.

Kemppi India is participating in the Indian government’s Skill India campaignby taking part in the establishment of more than 20 centers of excellence for teaching modern welding expertise. Skilled welders are and will continue to be in high demand as the country’s manufacturing industry is growing at a rapid pace.

“Kemppi is committed to supporting Indian society.

Manufacturing is becoming more and more predominant in India, and Kemppi is eager to contribute to this positive development. By providing high-quality welding equipment, software and servicesto the manufacturing industry, we can help companies increase their productivity. This is a great opportunity for Kemppi India as well as for our customers,” Mohapatra says.

Automated processes improve productivity and profitability Kemppi’s groundbreaking welding production and quality management software, WeldEye, has made a strong impression in India as well as in Europe.

The versatile solution significantly simplifies the management of welding procedures and qualification certificates, allowing a great deal of time to be spent on more productive work. WeldEye also provides real-time information about the progress of projects and helps ensure weld traceability and compliance with international welding standards. The software has been developed by Kemppi and Weldindustry, integrating the best features from both companies’ product development. As automation advances, mechanized welding becomes more and more popular. Mechanization improves welding quality and removes unnecessary defects, improving productivity

MAY 2017 | www.engrreview.com

6.1%

Asia-Pacific constitutes the fastest growing regional market worldwide with a CAGR of 6.1% over the analysis period.

40%

The automotive and auto components industry has accounted for about 40% of machine tools consumption in India.

Rashmi Ranjan Mohapatra, Managing Director, Kemppi India.

and profitability. Kemppi provides fully integrated, complete solutions for mechanized welding, enabling precise quality control throughout the lifecycle of the equipment.

Future goals in sight In 2016, foreign investments in India reached an alltime high, totaling21.6 billion USD. The growth from the previous year was a staggering 30%. India continues to be an attractive target for global investments in 2017.Major reforms in power and infrastructure are expected in 2017. As welding is closely linked to these industries, its outlook for the current year is highly positive.

“This is a very exciting year for us. Kemppi India is expanding geographically into second tier towns and penetrating to the big cities. At the same time, weare expanding our product portfolio to better meet the versatile needs of the Indian manufacturing industry.

We intend to grow our partner network significantly; our aim is to have 100 dealers in the next three years.

And Kemppi India’s goal is to become the number one subsidiary in Kemppi. I have strong faith in our operations and expertise, and am confident we will reach our goals,” Mohapatra concludes.

- P.K. Balasubbramaniian

For more information Web: www.kemppi.com

2022

India’s share in global sugar production in 2022 is forecast at 15 per cent at around 32 million tonnes.

2020

India is expected to become the third largest aviation market by 2020 and is expected to be the largest by 2030.

13%

Consumer durable market expected to grow at CAGR of 13 % from FY05 to FY20.

15%

Indian healthcare sector is growing at a 15 % CAGR to reach US$ 160 billion by 2017 and US$ 280 billion by 2020.

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17

| May 2017

18 NEWS

PUMPS & VALVES

KSB Pumps new manufacturing plant at Shirwal to address

Nuclear and Super Critical Power Stations’ needs in India Access to Energy is fundamental to our civilization. Economic and Social development is fuelling a growing demand for reliable, affordable and clean energy.

Moreover, nearly 1.3 billion people or roughly a quarter of the world’s population, lack access to modern energy services.

The Indian Government’s ambitious growth plans for 2022 in the energy sector, needs large shares to come from Nuclear and Ultra Mega Supercritical Thermal Power Stations.

On 28th April 2017, KSB Pumps Limited inaugurated its 6th Manufacturing base – The Energy Pumps Division –at Shirwal, near Pune at the hands of Mr. U. C. Muktibodh (Director Technical – NPCIL) and Dr. Jürgen Morhard (Consulate General – Federal Republic of Germany in Mumbai).

The other galaxy of dignitaries at the glittering function included key customers; suppliers and senior management personnel of KSB India and Germany.

This inauguration signalled a new era in the history of KSB in India; as it showcased KSB‘s continued commitment towards development of High Technology engineered products to meet India’s quest for energy, through Super Critical Power Plants and Nuclear Power Plants and also embrace the “Make in India” initiative effectively.

This new facility of KSB Pumps Limited is housed in an overall plot area admeasuring 100,000 sq. meters. The first phase that was inaugurated, iswith a covered area of 16500 sq. meters which has

MAY 2017 | www.engrreview.com

Ribbon cutting ceremony to inaugurate and dedicate KSB’s 6th manufacturing plant to address the needs of nuclear and supercritical power stations in India.

been completed in a record time of 10 months and has had the credit of a “zero accident” incidence in the over 835,903 man hours invested in various activities during the construction.

KSB has plans to further expand this facility by yet another 6500 sq. meters by early 2018 to complement capacities of their Chinchwad plant and be fully prepared to sync with the emerging and accelerated growth needs of the Indian energy majors and the market needs. The third phase of this project admeasuring yet another 6500 sq. meters of covered area is for future expansion; and will be implemented, as the need arises.

Key Features Key features of this plant is the material handling capabilities of up to 80 tons; power availability expandable up to 10 MW from 6MW; can easily handle products up to 13 meters height; Assembly and final

aggregate is in a dust-free environment by pressurizing the shop; State of-the –art testing facilities include - hot water testing; thermal shock; dry running; string test etc.; zero discharge facility making the plant environment friendly. The company is also proposing to set up a solar plant of up to 1 MW, soon. The overall investment in this project by KSB is to the tune of Rs 2500 Mio. of which it has already invested to the tune of approximately Rs 1200 Mio on this first phase!

Chief Guest - Mr. Muktibodh (Technical Director NPCIL) was of full praise of this facility and acknowledged KSB’s strong role in partnering the Nuclear Program in India since 1975. He also read out a personal message of Mr S.K. Sharma (CMD – NPCIL) complimenting and congratulating KSB for this new plant which would help accelerating the “Make in India” program.

Dr Jürgen Morhard (Consulate General – Federal Republic of Germany in Mumbai) recalled his experience of KSBs reliability and solid design –with an experience he shared … while he was deputed in Togo and where he was shown a KSB installation which had been working for over 100 years! Dr Morhard also acknowledged and appreciated the very modern and futuristic look of the manufacturing plant.

Mr. Gaurav Swarup (Chairman – KSB India), in his addresssaid “KSB always likes to embrace change with the objective to be “Ahead of Time all the time”. KSB in India has always been committed to innovative design translating to reproduce defect-free manufacturing and that is what KSB is known for.”

Mr. Werner Stegmueller (Member of the Board of Management – KSB Ag.; Germany said that this new facility is one of the best KSB facilities – worldwide.

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22 NEWS

During his address Mr. Rajeev Jain, Managing Director of KSB India said : “Whether we manufacture pumps for bore wells or for Gen-next Power Plants, the manufacturing systems and practices are such that the highest standards of customer need oriented design are seamlessly translated to world renowned manufactured quality. This commitment to innovative design translating to reproduce defect-free manufacturing and we at KSB are committed to and are known for.” KSB has deployed a team of highly skilled and motivated personnel to lead the manufacture of specialized pumps to support India’s plans to ramp up power generation via Super Critical and Nuclear Power plants.

Proven track record KSB in India has been demonstrating a track record and has been a trendsetter in the design, manufacture, testing and supply of Pumps and Valves for conventional; Super-Critical as well as Nuclear power plants. It has supplied over 8000 pumps to the Indian Power Segment so far.

In the Nuclear arena KSB has partnered NPCIL since 1975; and has been supplying pumps

MAY 2017 | www.engrreview.com

KSB India’s brand new plant at Shirwal near Pune inaugurated on 28th April 17

right from NAPS, and today has supplied Condensate Extraction Pumps, Re-heater drain Pumps, Auxiliary Boiler feed pumps, Separator Drain Pumps; Main Boiler Feed Pumps, Emergency Core Cooling Pumps, End Shield Cooling Pumps to the virtually all 235; 500 and 700 MW projects of NPCIL. The journey of introducingfirst’sto the conventional and super critical power plants began with the first ring section boiler feed pump HDBK 125/9 which was supplied to RCF Trombay in 1980 by KSB in India! Incidentally, this pump is still in operation, even today. Then came the other

firsts – For 250 MW power plant of Neyveli; 350 MW of Meenakshi; 5x800 MW supercritical power plant of Tata Mundra; 2x660 MW of Sholapur followed by Nabinagar; Darlipalli; Kudgi and Meja sites. KSB India became the 1st Indian Company to qualify as the indigenous supplier of Boiler Feed Pumps to NTPC for Super Critical Power Plants and to receive the first BFP order from GE / Alstom for NTPC Tanda 2 X 660 MW. Pumps for Unit -1 are currently on its testbeds and to be dispatched soon. Subsequently KSB was also selected by Toshiba – JSPL for supplying BFP’s for Harduaganj 1x660 MW project of UPRUVNL.

Likewise KSB is the first indigenous qualified supplier by NTPC for their Telangana 2 X 800 MW supercritical power project.

From its 5 other plants in India, KSB has been manufacturing and supplying Power Driven Centrifugal Pumps and Industrial Valves, reliably and safely, to address the needs of customers from the Water and Waste Water; Agriculture; Construction; General industries; Oil, Refineries and Petrochemicals; and Power Plants including Super Critical Power Plants and Nuclear Power plants, with great aplomb!

For more information Web: www.ksb.com

24 NEWS

PUMPS & VALVES

Shavo’s new launch: High Performance Regenerative Blowers Pune-based Shavo Technologies Pvt. Ltd has introduced a new range of high performance Regenerative Blowers in an effort to increase its offerings to customers in India.

Goorui is the main brand of FLS Hongkong and has its design origination from Hannover University in Germany since 1933. With the core research and design technologies in global vacuum pump industries, Goorui has got nearly 72 product technology patents and is being used globally in key applications such as Air Aeration , Blower–off & drying, Central Vacuum Systems, Pneumatic conveying, Vacuum pick up & hold down. Vapor & Fumes Extraction, and Biogas Conveying Goorui Regenerative Blower Regenerative blowers (also called side channel blowers or ring compressors, terms that refer to their physical construction) are the ideal solution for moving large volumes of air at lower pressures or vacuums. Unlike positive displacement compressors and vacuum pumps,

MAY 2017 | www.engrreview.com

regenerative blowers “regenerate” air molecules through a non-positive displacement method to create a vacuum or pressure. When system parameters fall within the range of a regenerative blower, it can be the most cost-effective method for producing pressure or vacuum.

Technology Goorui side channel blower adopts Benz wheel like ADC 12 materials and high precision high temperature bearings, casting pig iron across the old technology, has a “high ,fine, light” and other characteristics, high technology content, energy saving, low carbon, high quality first-class products, Quality derived from inside SKF, NSK in use.

Every Goorui side channel blower is strictly through Germany, Japan high precision testing equipment testing, high pressure, large flow rate, light weight, no oil pollution, which can maximally ensure the product quality.

Features and advantages: • Challenge High Temperature

• Oil free with low noise • No routine maintenance • SKF/ORS/NSK bearing, temperature range - 40-2000C • Approved by CCC,CE, RoHS,ISO9001-2008 Certification • Insulation Class F, Protection

Class IP54 • Air flow range: 45-2330m3/h (50/60Hz) • Pressure Range: 80-1040mbar • Vacuum range: 70-730mbar.

About Shavo Techologies Formerly a part of Shavo Norgren India Pvt. Ltd, one of India’s largest pneumatic equipment manufacturers, Shavo Technologies is now on a pan India basis representing some of the choicest engineering manufacturers in the world.

In the field of Air Moving Technology , for the past 30 years the company has been representing GAST USA ( compressors, vacuum pumps, air motors, etc ) catering to a variety of market segments like Medical, Analytical, Packaging, Automobile, Printing, Laboratory, Material Handling & Industrial Machinery, etc.

For more information Web: www. shavogroup.com

26 NEWS

ElectroMech and Hyster-Yale join forces ElectroMech announced an agreement with Hyster-Yale AsiaPacific Pty Ltd, for the sales and service of their Yale and UTILEV lift trucks in India.

ElectroMech is India’s largest overhead crane manufacturing company and serves diverse needs of critical sectors like Manufacturing, Heavy Engineering, Infrastructure, Power, Metallurgy, Pharmaceuticals and Paper.

Established in 1979, the company has been producing top quality material handling equipment for use across India and about 50 countries globally.

Yale, one of Hyster-Yale’s brands, is one of the oldest brands of lift trucks in the world, and has been associated with quality materials handling equipment for over 140 years. This agreement, specifically for the sale and service

of the Yale and UTILEV product range, will allow both companies to build on each other’s strengths.

The agreement with ElectroMech will concentrate on catering to a wider range of industries which currently remain untapped.

Anthony Salgado, Senior Vice President, JAPIC of Hyster-Yale Group said, “ElectroMech, with its decades of expertise in the Indian market is a perfect partner for us in India. It has an unmatched legacy in the manufacture of premium overhead cranes and a dependable after sales service.”

Tushar Mehendale, MD ElectroMech, noted, “The agreement between ElectroMech and Hyster-Yale is in line with our vision of being the preferred partner of world leaders in the material handling industry. This brings together two organizations with

synergies in quality products and unmatched after sales support.

While we are already present across a diverse spectrum of industries, this agreement will allow us to provide complete integrated solutions to our customers and access to newer market segments.

We aim to achieve a leadership position in this market in the shortest possible time.”

Rajesh Wazarkar, MD India for

Hyster-Yale Group, said, “Hyster-Yale is committed to India with its long presence. Yale’s legacy is renowned, and Yale® lift trucks are ubiquitous on shop floors throughout India. This additional relationship with ElectroMech will help us to reach to more customers and help to improve productivity of their operations.”

For more information Web: www.emech.in

BOGE launches new scroll compressors for oil-free compressed air Whether in medical technology, pharmaceuticals or the food processing industry – cleanliness is paramount. BOGE KOMPRESSOREN has now extended its EO range of scroll compressors to ensure full protection from contamination: the new EO 11 produces oil-free compressed air in the 11 kW performance segment. This means BOGE now covers the full performance range from 5.5 kW to 22 kW. The EO series is available with one to four compressor stages.

Alternatively, in the upgrade-ready version, the EO 11 can be retrofitted with a third compressor stage. The EO 11 can also be ordered with an integrated or separate refrigerant compressed air dryer, mounted on a container or as a double or multiple system. Its compact de-

MAY 2017 | www.engrreview.com

sign combined with operation at a minimum of 59 dB(A) means there is no problem installing the system next to the workplace.

BOGE’s eccentric oil-free (EO) compressors meet the requirements of oil-free compressed air for sensitive applications. The recipe for success here is the scroll compressor technology which operates without oil lubrication: The aluminium spirals in the compressor chamber interlock but do not touch.

The resulting compressed air is pulsation-free and absolutely free of oil. In the medical sector, such as dental practices and clinics, pure compressed air protects the health of patients while preventing the contamination of highly sensitive equipment. “When it comes to food processing, for example wine

bottling, EO scroll compressors are perfect for connecting a nitrogen PSA generator from BOGE’s N P series. Nitrogen prevents the wine from fermenting further and stops bacteria or mould forming in the bottle. The result: an improvement in the shelf life and quality of the product,” explains Franklin Comforter Jayakaran, Country Manager at BOGE India. Featuring a modular design, the EO series can

be ordered with an integrated or separate refrigerant compressed air dryer, mounted on a container or as a double or multiple system. Like the EO 17, the new EO 11 is available as an upgrade version. This enables the two-stage compressor to be extended to include a third compressor stage or an integrated refrigerant dryer.

For more information Web:www.boge.com

28 NEWS

KBL congratulates Government of India for historical step to build indigenously-developed 10 PHWRs While congratulating Government of India for the significant announcement Mr. Sanjay Kirloskar, Chairman & Managing Director of Kirloskar Brothers Limited (KBL) said, “We welcome the Union Power & Coal Minister Shri Piyush Goyal’s announcement to set up 10 Pressurised Heavy Water Reactors (PHWRs) for nuclear power generation. It is great to learn that the capacity (7000MW) of these indigenously-built plants will be more than the existing overall nuclear power capacity in the country. For a power-deficient country like India, this is a great development and we are looking forward to the implementation of this project.

We at KBL congratulate the Government and the Power Ministry for the historic step.

We are confident that the new indigenously-developed nuclear power plants will go a long way in reducing the perennial energy deficit that the country has been living with. We feel this initiative

Mr. Sanjay Kirloskar Chairman & Managing Director, Kirloskar Brothers Ltd

will bring about a renewed vigor in the country’s power generation sector, as it has the potential to create about 33,000 jobs and generate Rs 70,000 crores of revenues.

“KBL has been a strong advocate

of nuclear energy. Today, nuclear energy is the largest source of power that does not cause any air pollution—and the only one that can produce large amounts of electricity without any interruptions. Nuclear energy has a major role in altering India’s energy balance without causing any harm to the air around us. Notably, with rising concerns over the environment-damaging greenhouse gases, nuclear power plants are being set up in different parts of the world including in the US. KBL has been associated with BARC & NPCIL for decades, and has been participating in their various nuclear power project programs, in the past. With the rich experience acquired through the association with BARC and NPCIL, KBL is now all set to manufacture `state of the art’ technology pumping equipment at our Advance Technology Pump Division and support the ‘Make in India’ initiative of the Government of India.

About Kirloskar Brothers Limited: Kirloskar Brothers Limited (KBL) is a world-class pump manufacturing company with expertise in engineering and manufacture of systems for fluid management. Established in 1888 and incorporated in 1920, KBL is the flagship company of US$ 2.1 billion Kirloskar Group.

KBL, a market leader, provides complete fluid management solutions in the areas of water supply, building & construction, power plants, industry, irrigation, oil & gas and marine & defense. The company engineers and manufactures industrial, agriculture and domestic pumps, valves, motors and hydro turbines.

For more information Web: www.kirloskarpumps.com

Essar steel develops eco-friendly material from slag Essar Steel recently announced that it has developed an eco -friendly material for construction which can completely replace river sand. This sand is developed from slag, a byproduct generated in iron m aking furnaces.

Slag sand is approved by BIS 2016 for use as fine aggregate in all construction applications.

The initial and final strength of the concrete made using slag sand is better compared to

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normal sand. It can be used in all constructions to replace river sand. The properties are consistent and meets most stringent requirements.

Commenting on the new product development, Dilip Oommen - CEO & Managing Director of Essar Steel said, “This is an innovative solution to protect our rivers from sand mining and associated problem s. T his product development is in line with our sustainability target”

Being a port-based plant, Essar Steel is well placed to meet sand requirement across India. It already has a set of very satisfied customers.

For more information Web: www.essarsteel.com

30 NEWS

igus presents 166 new possibilities with tribopolymers in Hannover At Hannover Messe 2017, igus presented 166 new products for motion - from printed plastic gear wheels with an outstanding service life to a bionically inspired strain relief system for cables. In a live presentation, the motion plastics specialist showed how users of its plastics can increase service life, lower costs, reduce procurement and assembly times and enhance the productivity of equipment with intelligent igus products. In 2016, igus increased sales by 7.4 per cent and is now planning the start of construction of a new factory building this year.

Never before have so many motion plastics been used in moving applications. In 2016, igus produced 1.2 billion plastic parts in Cologne and exported them all over the world, while also providing cables, drive technology, accessories and offering services such as harnessing. Last year, the

Metal in the morning, plastic in the evening – The playful metal dinosaur “Rusty” embodies this mission. Live on the booth in Hannover, igus produced new tribo injection-moulded parts using printed tools within a mere eight hours. Furthermore, CEO Frank Blase showed new motion plastics products such as 3D-printed gear wheels and bionically inspired strain relief components.

(Source: igus GmbH)

company’s sales grew by 7.4 per cent to 592 million euros. Out of the total sales, 54 per cent was achieved in Europe, 28 per cent in Asia and 18 per cent in America.

In the same period, the number of

employees worldwide increased to 3,180. “In 2017, we also have a growth strategy and are planning the start of construction of a new factory building this year. In an area of 22,000 square metres, new

space for production, storage and offices will be created in Cologne Porz-Lind”, says Frank Blase, Chief Executive Officer of igus GmbH. The aim of all motion plastics is to lower costs and increase service life. This is because Tribo polymers continue to have enormous potential in industry. How big this potential is was demonstrated by igus at Hannover Messe with its 166 new products and offers. “We exhibited at Hannover Messe for the first time in 1987”, explains Frank Blase. “30 years later, we are showing that it is easier than ever before to change from metal solutions to plastic, especially in the area of bearing technology.”

Compared to its predecessor, the new iglidur G1 bearing all-rounder doubles the service life at a comparable price.

For more information Web: www.igus.in

3D printing builds success for Renishaw sponsored Moto2 bike French Moto2 team TransFIORmers won its first race at the CEV Repsol European Championship in Barcelona in June 2016. The team used a revolutionary front suspension system including an additively manufactured (3D printed) titanium wishbone produced using Renishaw’s AM250 manufacturing system. The component is a perfect example of effective part consolidation, with a weight saving of 600 g compared to the original welded steel component.

The TransFIORmers team worked in partnership with I3D Concept to design and manufacture a unique front suspension system inspired by maverick race

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bike designer, Claude Fior. The system uses a design radically different from any other suspension system used in Moto2. The system bypasses traditional weight transfer phenomenon and the problems associated with ‘brake dive’.

Key components of the front suspension are the wishbones; components that attach the fork to the motorbike chassis, enabling movement of the forks. The original upper wishbone component was handmade and assembled using twelve individually machined and welded parts. I3D Concept, topologically optimised the shape of the part using CAD software.

The new design reduced assembly

time, decreased the weight by a factor of 40%, but as importantly, reduced the unsprung mass of the bike. This improved the suspension in terms of vibration management and responsiveness to braking and acceleration.

“Additive manufacturing allowed the TransFIORmers team to produce a precisely manufactured component in a highly competitive environment,” explained Christophe Tisserand, Additive Manufacturing Product Manager for Renishaw S.A.S. The Optical Control System of Renishaw’s AM250 additive manufacturing system enabled accurate control of laser steering, which

enhanced precision, definition of features and surface finish.

The TransFIORmers team considers themselves the first in the Moto2 championship to use additive manufacturing in a structural, functional component. The winning TransFIORmers bike will showcase on the Renishaw stand at BIMU, Milan, from 4-8 October 2016 and also at Formnext, in Frankfurt from 11-15 November 2016.

For more information Web: www.renishaw.com

32 NEWS

Safexpress launches ultra-modern Logistics Park in Amritsar

Safexpress, India’s largest supply chain & logistics company, launched its ultra-modern Logistics Park at Amritsar today. The development of the Safexpress Logistics Park has been done on a land area of 25,000 square feet. The establishment of this Logistics Park will drive the economic growth in the Punjab region.

Speaking at the launch ceremony, Mr Vineet Kanaujia, Vice President – Marketing, Safexpress said, “Amritsar is one of the largest and most rapidly growing cities of Punjab. It is also a very important center from the perspective of supply chain & logistics. The growth trend in Amritsar is likely to improve significantly in times to come as the government is planning numerous initiatives around the city. Punjab Government is taking various steps to provide fiscal incentives to investors in Amritsar to speed up the industrial development of the belt.

Amritsar is industrially developed, but still has a lot of scope for further development, provided its logistics falls in place.”

Mr Vineet Kanaujia further highlighted, “Amritsar is an important center for textile and chemical industries and also engages in food milling and processing, silk weaving, tanning, canning, and the manufacture of machinery. A prominent feature of the industrial scenario of Punjab is its small-sized

MAY 2017 | www.engrreview.com

industrial units. Amritsar holds a place of prominence in India in the production of woollen fabrics, like worsted, tweeds, blankets, shawls, etc. Despite the presence of many medium and large scale industries, Amritsar does not have adequate warehousing and logistics infrastructure. Safexpress Logistics Park at Amritsar will help in bridging the infrastructure gaps and serve the supply chain & logistics requirements of the entire Punjab region.”

Mr Kanaujia added, “We have made a significant investment to set up this ultra-modern logistics infrastructure in Amritsar. This will help the industries in Amritsar belt in having access to our world-class supply chain & logistics services, which would contribute heavily in the economic growth of this entire region. The essentials of our everyday existence, for instance, food, clothes, medicines, cosmetics, toiletries, footwear, electronic gadgets, etc., without which we cannot think of our survival even for a day, are the things that reach us through a very carefully planned and implemented logistics. This is the reason why logistics is considered as the backbone of our economy.”

Highlighting the USP of the Logistics Park at Amritsar, Mr Vineet Kanaujia said, “We have taken special environment-friendly initiatives at the Logistics Park by investing in

rainwater harvesting, developing a special green zone and using natural sunlight during the daytime to conserve energy. Our Logistics Park at Amritsar is strategically located close to NH 1. The operations at our Amritsar Logistics Park are highly streamlined, ensuring the country’s fastest transit time from Amritsar to over 620 destinations across India.

The dedicated bays and docks at our Logistics Park in Amritsar provide an uninterrupted and unidirectional flow of inbound and outbound goods.”

Mr Kanaujia concluded by saying, “For the last decade, Safexpress has been driving a 3PL revolution in the country in anticipation of GST. Our Logistics Park at Amritsar is the 31st Logistics Park launched by our firm in the country. This Logistics Park will be operational 24x7, 365 days in a year to provide time-definite deliveries. Due to our non-stop operations, we will be providing the fastest transit time for deliveries from Amritsar to all over India.”

About Safexpress Safexpress began its journey in 1997 with a mission of delivering logistics excellence to its customers and ensuring their success. Today, the firm has firmly entrenched itself as the ‘Knowledge Leader’ and ‘Market Leader’ of supply chain & logistics industry in India.

Safexpress offers a wide range of innovative supply chain services including Express Distribution, 3PL and Consulting. The firm provides value-added logistics services for 8 different business verticals ranging from Apparel & Lifestyle, Healthcare, Hi-Tech, Publishing to Automotive, Engineering & Electrical Hardware, FMCG & Consumer Electronics and Institutional.

Safexpress offers cutting edge logistics solutions to its customers, enabling them to focus on their core competencies. The firm adds maximum value to businesses at every level, right from providing world-class warehousing support to ensuring time-definite deliveries of goods.

Safexpress has been significantly involved in Indian economic growth saga for close to two decades. With an intention of contributing to country’s economic growth, Safexpress has kept its operations India-centric.

Safexpress provides supply chain & logistics services to over 5000 corporate clients. With its fleet of over 5000 GPS-enabled vehicles and country’s largest distribution network spanning over 620 destinations, Safexpress serves all 22,075 Pincodes of India. Safexpress covers every square-inch of India.

For more information Web: www.safexpress.com

34 NEWS

Schneider Electric India affirms commitment to energy efficiency Further reiterating its commitment to energy efficiency and access to clean energy, Schneider Electric India, today showcased a range of low-cost clean technologies which were on display at the catamaran as part of the Nomade des Mers (Nomad of the Seas) expedition.

The expedition – which began in 2015 at Brittany (France) and will conclude in Indonesia – arrived at the Chennai port on April 11, 2017, after passing through Morocco, Senegal, Guinea Bissau, Cape Verde, Brazil, South Africa, Madagascar, Mozambique, the Maldives and Sri Lanka. The Schneider Electric Foundation, under

the aegis of Fondation de France, is a key patron of the expedition to aid research and promote low technologies (low tech).

The mission of the Nomade des Mers project, is to showcase useful, simple and accessible technologies that are also environmentally friendly: low technologies. The catamaran will spend three years travelling the globe testing independent technologies and developing the international low-tech stakeholder and user community. On board, low-tech devices will be put to the test, optimized and linked to others to assess synergies toward achieving

a self-sustaining ecosystem. he arrival of the ship at the Chennai port was celebrated by Schneider Electric at its Chennai plant with a contest amongst chosen employees, trainees and engineering students on innovative technologies. The objective of the event was to create innovative low tech solutions for a greener future. The winning solution would be displayed and showcased in the ship and will be a part of it in the rest of its expedition.

Present at the occasion, Ramesh Phatak, R&D Head, Schneider Electric India said, leveraging scale economies with low tech-

nologies is a powerful answer to bolster energy access for a country like India, which has one of the lowest per-capita energy consumption. “These low-cost technologies are simple, cheap and easy to build system designed to tackle basic needs while respecting the environment. The prototype low-cost technologies can play an important role in meeting energy needs in isolated and off-grid areas as well as further add to the momentum established with regard to making India a net exporter of power”, added Mr Pathak.

For more information www.schneider-electric.com

SICK remains on the path to success The SICK Group has continued on its trajectory of sustainable and profitable growth. In the fiscal year 2016, the sensor manufacturer again achieved record figures, with orders received totaling EUR 1,398.9 million. Around the world, 8,044 people were employed by the Group, generating sales of EUR 1,361.2 million. Earnings before interest and tax (EBIT) were EUR 147.9 million.

In the last fiscal year, the SICK Group made outstanding progress.

After a cautious start, both sales and orders received grew consistently during the course of the year. Sales increased by 7.4 percent to EUR 1,361.2 million.

Orders received also achieved record increases, growing by 10.1 percent to EUR 1,398.9 million.

“Despite the challenging economic conditions, political uncertainties, and negative currency effects, we were able to achieve above-average sales growth,” explained Markus Vatter, member of the Executive Board in charge of

MAY 2017 | www.engrreview.com

Finance, Controlling & IT at SICK AG, when the balance sheet ratios were published.

“Our presence across the globe has contributed significantly to this outcome: We have achieved growth in all sales regions. Gains

in sales were made primarily in the factory and logistics automation business fields.” The continued high demand for increased productivity in factory and logistics processes as well as in process flows was palpable all over the world. In Europe, America, and Asia, customers showed considerable interest in sensor solutions for automation in the factory environment.

The first quarter of 2017 achieved positive outcomes for SICK. Orders received and sales grew more than expected and, by the end of March – in contrast to the trend of the past years – were

significantly higher than they were in the previous year. The forecast for the current fiscal year overall is therefore optimistic: “The economic and political circumstances we face remain challenging. We will nonetheless strive to achieve record figures once again in 2017. We currently anticipate sales growth in the upper single-digit percentage range,” explains Dr. Robert Bauer, Chairman of the Executive Board at SICK AG.

For more information Web: www.sick.com/in/en

36 NEWS

Mobil SHC lubricants and greases help unleash wind turbine power Supporting the growth of the wind industry Mobil Industrial Lubricants are used in over 40,000 wind turbine gear boxes across the world. The products are designed to meet the challenges of the wind industry, minimize maintenance and reduce human to equipment interface. This significant achievement demonstrates how Mobil products are enabling the worldwide wind industry to perform efficiently, even under the most extreme climatic conditions as well as cost competitive. ExxonMobil Lubricants Private Limited is participating at Windergy India 2017, the largest annual conference and exhibition on Wind Energy in India which is being held from 25th to 27th April 2017 at The Ashok, New Delhi.

ExxonMobil showcased its Mobil SHC™ Gear 320 WT at Windergy 2017. Mobil SHC™ Gear 320 WT is the most preferred advanced wind turbine gear lubricant which is used for protecting wind turbine gearboxes operating under extreme conditions, such

as extremely low or high temperatures and corrosive environments. This synthetic wind turbine gearbox oil is formulated to provide excellent protection against conventional wear modes such as scuffing, while providing a high level of resistance against micropitting fatigue. Mobil SHC Gear 320 WT wind turbine lubrication maximizes equipment productivity by minimizing unscheduled downtime and maintenance, extends gear and bearing life under high-stress operating conditions.

Moreover, the wax-free nature of synthetic fluids and the low coefficient of traction

provide excellent low temperature pumpability and very low starting and running torque.

“Mobil’s synthetic lubricants are designed to help in Advancing Productivity, which means Mobil lubrication solutions help mitigate potential employee risks arising from direct contact with equipment, helps in reducing carbon footprint, achieve the operational goals and enhance competitiveness by increasing efficiency, reliability and productivity. Our specially designed synthetic oils and greases provide excellent protection against wear, rust and corrosion adding to improved performance, longevity of equipment as well as wind turbine productivity”, said Mr. Glen Sharkowicz, Industrial Marketing Manager Asia Pacific at ExxonMobil Asia Pacific Pte. Ltd.

Web: www.exxonmobil.com

OMRON to launch succession of AI-equipped controllers OMRON Corporation has announced its plan to successively incorporate artificial intelligence (AI)/ internet of things (IoT) technologies into its factory automation (FA) equipment up to 2020 in a bid to offer solutions to the social issues facing many manufacturing businesses, such as the shortage of skilled engineers and rise of labor costs.

By equipping FA equipment with optimal AI algorithms to replace the knowledge and intuition of skilled engineers with AI, OMRON aims to realize the “manufacturing floors of the future” in which “machines bring out human capabilities and creativity”.

OMRON is the only FA equipment

MAY 2017 | www.engrreview.com

manufacturer in the world that has all of the necessary equipment for automating manufacturing sites under one umbrella, including sensors and other input devices, motors and other output devices, safety devices, and robots. So far, OMRON has constantly provided its customers with a variety of benefits made possible by the world’s cutting-edge information technology.

Such initiatives include renovation of programmable logic controller architecture into one that is software-based and suitable for informatization, and proactive use of EtherCAT®, IO-Link, and other open networks. Based on its many years of experience and knowhow

in developing FA equipment to help its customers to solve their manufacturing issues, OMRON believes that it is important to implement optimal AI algorithms that are carefully selected for each piece of equipment in order to replace the skills of experienced workers with AI on manufacturing floors.

Following its 2015 statement that it would make all of its 100,000 varieties of FA equipment IoT-capable, OMRON has begun releasing related equipment. Simultaneously it started acquiring knowhow on AI-equipped mobile robots and other industrial robot types, as well as the world’s finest motion control technology, and

offering such technologies globally. This April saw the release of a temperature controller featuring AI, the first of its kind in the FA industry. Going forward, in order to make IoT and AI technologies into handy tools on manufacturing floors, OMRON plans to equip sensors, as well as machine automation controllers, with optimal AI algorithms in order to complete its plan to make all of its FA equipment AI-/IoT-capable by 2020.

For more information www.omron-ap.co.in , www.omron.co.in

38 COVER STORY

FLIR Systems: Coherent eminence in

THERMAL IMAGING arena

Mr. T. P. Singh Country Manager, India - Instruments FLIR Systems India Pvt. Ltd.

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COVER STORY 39

Q. FLIR India has gained credible name in thermography industry, how did FLIR India managed this significant growth?

Thanks for this compliment. It has been an interesting journey for FLIR India and its very satisfactory to see the market maturing towards right direction and good to note that media is recognizing FLIR presence. There have been many factors behind this gain, main ones which immediately comes to my mind are customer satisfaction, creating awareness for predictive maintenance and focus. This technology has huge benefits- there is still a long way to go in terms of market reach and awareness.

Q. Can you brief us about FLIR’s global business update & recent recognitions?

Regarding business update, Globally, 2016 has been a very good year for FLIR. For the full year, revenue was USD 1.66 Billion up 7% compared to USD 1.55 Billion for the year ended December 31, 2015.

First quarter 2017 also went well. Our revenue was USD 406.8 million, up 7% over first quarter 2016 revenue of USD 379.5 million Based on financial results for the first quarter and the outlook for the remainder of the year, FLIR continues to expect revenue in 2017 to be in the range of USD 1.7 billion to USD 1.8 billion.

Recognition has been part of FLIR since beginning. Recently, FLIR was named “ Enterprise Technology Company of the Year for 2017’ during Oregon Tech Awards held on May 11, 2017. The Oregon technology awards were held for 33rd time and these awards hold a legacy of celebrating excellence and achievement within Oregon’s technology industry by honoring outstanding individuals as well as seven companies in Oregon and SW Washington, USA, annually.

to use amazing Thermal Imagining technology. IGM uses the power of a FLIR Lepton® thermal imaging sensor to guide you to the precise spot that may require further testing and investigation. Using our innovative mind skill, We launched world’s first pocket sized Thermal Camera, Clamp meter , Multimeter and Moisture meter –all with IGM. This month, we also launched five product series. New C3 - Pocket sized Thermal camera which is an upgrade of old model C2 which met huge success, C3 comes with wifi connectivity with smart devices. New Ex range also has wifi connectivity. Our New Exx series (E75, E85,E95) comes with state of the art features like laser assisted auto focus,160 Deg display Viewing angle , wide measurement ranges from -20 Deg C to 1500 Deg C, Intuitive interface and navigation capacitive touch screen.

We also launched all new T 5xx series which has features like 180 Deg Rotating optical block so that the operator doesn’t get any strain on the neck while using the camera in tough field environments alongwith all the features of new Exx series. All these newly launched units come with 10 years detector warranty once the unit is registered on FLIR website within 60 days of purchase. These new features make these units very useful in the field and truly affordable once you try to calculate total cost of ownership for a period of 10 years.

For unique application of fixed type PCB inspection, alongwith four above series, we also launched a product named ETS 320. This very affordable unit will help all the PCB manufacturers under MAKE IN INDIA campaign to

give highest quality world demands. This unit is so affordable that the same can easily be used at all PCB production lines. Pictures of all these products shall be provided to you after this interview.

Q. You explained this earlier but for new readers, will you kindly explain the basic principal behind this very interesting thermal Imaging technology ?

Sure, This is an interesting technology. I can talk on this subject for days together.

As a theory, almost all objects around us emit infrared(IR) radiations which our eyes cannot see.

See image below- Infrared energy (A) coming from an object is focused by the optics (B) onto an infrared detector (C). The detector sends the information to sensor electronics (D) for image processing. The electronics translate the data coming from the detector into an image (E) that can be viewed in the viewfinder or on a standard video monitor or LCD screen.

Infrared thermography is the art of transforming an infrared image into a radiometric one; every pixel in a radiometric image is actually a temperature measurement, so temperature values to be read from the image. This makes the thermal imaging camera a perfect

Q. How about FLIR India’s initiatives in thermography space? Any new products ?

FLIR has always been on the forefront in terms of Innovations. We spend substantial amount of money on R&D every year. Result of the same have been many new products including new ones with IGM ( Infrared Guided Measurement) which makes technology affordable and enables even front end maintenance staff

www.engrreview.com | MAY 2017

40 COVER STORY

tool for Predictive maintenance applications.

Since IR radiations are everywhere, these cameras have application almost at all the places.

Q. If I look at website of FLIR Instruments, there are many products, Other than regular hot spot detection. What are other key products you market in India ? Please provide basic application details too.

That’s correct- FLIR has many more products.

To name few, we have Optical Gas Imaging Cameras, Extech range of products, FLIR Test & Measurement range, Fire fighting cameras and Products for R&D applications.

Optical Gas Imaging cameras help to visualize leakage of gases. These gases include VOC , SF6, CO, CO2, Refrigerant gases. Few of these gases are very harmful for environment ,like SF6, CO and VOC. Just to give an example, one litre of SF6 leakage is equivalent to 23,900 litres of Carbon Dioxide ( CO2). SF6 gas is very useful for electrical installation but extremely harmful for environment and hence its very important to keep a check on leak.

FLIR GF 306 solves this problem . From a safe

MAY 2017 | www.engrreview.com

distance, without taking any shutdown, one can ‘ Visualise’ leakage of these gases. Since all gases mentioned above gets absorbed in atmosphere at different wavelengths, there are separate cameras for these gases. Many companies are getting benefitted by using these FLIR OGI cameras in India and abroad.

Under Extech and FLIR T&M range, we have almost 400 plus different products.

Whether its Electrical applications, Plant maintenance, HVAC, Health & safety or Lab & water quality- Under this range, FLIR has a solution for such applications. From temperature data loggers to sound lever meter to vibration analysis to ph level measurement to boroscopes- this is a very vast range of products. All these products are available in India.

Under fire fighting range, we have brought revolutionary product at INR 1.15 L plus tax.

This can help to save lives of many- victims and firemen.

Q. Brief us about the quality policy of your products?

This is one of the main aspect of any business.

FLIR uncooled handheld products come with

10 years detector warranty . This become active once registration is done on FLIR website, within 60 days of purchase This confirms the quality standard we maintain and confidence we have on our products as detector is the main component in any thermal imaging camera.

Q. Whats your wish list for business in India ?

I would like to see India grow as major manufacturing hub so that industries and our GDP grow exponentially. With the present Government this looks like a realistic dream but we need to make this a reality by constantly putting efforts. Business for many companies will automatically grow after this.

Q. Thanks for your input. One last questionplease tell us about your background .

I have done my graduation- Bachelor’s degree in Electronics and telecommunication and then management course from IIM, Calcutta. I also completed diploma in Digital marketing from DMI, Ireland. I have a total of around 24 years of work experience.

®

LAYHER SCAFFOLDING – THE ORIGINAL. // CUT COSTS, IMPROVE SAFETY, INCREASE EFFICIENCY.

The Layher Group is a family-owned company producing highquality scaffolding systems in Germany for more than 60 years.

Layher is present worldwide in more than 30 countries. The products are used for building and construction, in all kind of industries like chemical plants or power plants, at shipyards and offshore. Due to innovative products, superior technical solutions and Layher‘s absolute customer orientated service package Layher has become the standard in scaffolding systems worldwide.

Layher Scaffolding Systems Pvt Ltd Corp. Office 234, Ansal Chambers - II, 6, Bhikaji Cama Place, New Delhi - 110066 Phones: 91 11 26 16 21 85 / 86, Fax: 91 11 26 16 21 83, Mail: info@layher.co.in Branch Office - Scaffolding available on stock 1/A Dan Udyog Sahakari Sangh Ltd, Piparia, Silvassa - 396230 (U. T. of Dadra & Nagar Haveli) Phone: 91 26 02 64 00 46, Fax: 91 26 02 64 00 47

www.layher.co.in

42 INDUSTRY FOCUS

Making

‘Make in India’ Work

Ever since the government launched the Make in India campaign on September 25, 2014 it has been making headlines. After all, the ambitious plan seeks to make India a manufacturing superpower. In almost two and half years since its launch, the campaign has undoubtedly received an overwhelming response with many national and international corporations pledging support.

For our 16th anniversary issue, Shweta Nanda, Assistant Editor, ER spoke to the leading companies committed to the initiative. These companies from across industry segments tell us how they are doing their bit in supporting the initiative, major challenges and the steps to take the campaign to the next level. Edited excerpts:

H

aving a global expertise further with capacity addition and experience in in existing plants to meet the control, power and demand from our customers by data products, Lapp Group is adding more customers to its confident to have a significant portfolio. position in the Make in India Emphasis needs to be on drive. Lapp India has 70% of its attracting global companies product sales from manufacturWhile Make in India is a great ing locally. Our two plants meet initiative, the effect can be seen the growing needs of Indian Marc Jarrault, in automotive and to an extent customers in the textiles, autoMD, Lapp India in the automation segment. That mation, automotive and machine said, the impact is yet to be felt in industries like tools industry. These segments along with oil & gas, renewable energy, steel, cement, F&B, RAIL machine tools, F&B which are a key driver for other industries. are the key drivers for growth.

To take the initiative to the next level, India Our factory in Bengaluru is producing customized products for industrial projects segment should attract global companies which have the and Bhopal factory makes standard products capability to deliver large projects that support for OEM customers. Lapp Group is gearing up semiconductors, machine tools, automation in metals & mining, development of infrastructure to manage sea ports to develop India as a global hub for trading.

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INDUSTRY FOCUS 43

I

n an economy where technology and innovations. manufacturing is given Not only will this affect the importance, it adds to core production of the products the growth of the GDP of the but will also bring out another country significantly. China’s arm to this segment: services manufacturing contributes and repairs. If a country doesn’t around 51% to its GDP whereas have manufacturing within, it manufacturing in India has can never develop services and only 17% share to the GDP. repairing as a main segment.

For the growth of the Indian Our company through our Vijay Karia, economy, it is essential to five major business verticals Chairman and MD, encourage Indian companies contributes to Make in India Ravin Group to manufacture in India. Make in a big way. Energy Cables in India campaign promotes and encourages up to 220 kV, EHV Projects and Services, that. The campaign has not only helped in Solar Energy Solutions, Power Equipment generating significant amount of employment and Retail Energy Products are five major but has also uplifted the living standards of verticals in which Ravin Group operates where the citizens. manufacturing and assembling is completely Due to the aggressive launch of the done in India. campaign, it has given push to creating stateWe are one of the largest exporters of power of-the-art manufacturing infrastructure. It will cables from India with exports to around 53 rejuvenate the industry by providing better countries. We believe that Make in India policy tax incentives to the investors interested in should be extended to “Make completely In manufacturing in India.

India for the world” for the prosperous growth One of the companies which has grown and development of the country. exponentially based completely on the model Roadblocks to Make in India Drive of Make in India and is selling products across We believe that major challenges that are geographies is Patanjali. India is known as faced by the industries across verticals a land where birth of Ayurveda took place. are common. Currently these challenges Patanjali has successfully capitalized on that, ultimately making it one of the fastest growing revolve around finances, availability of poor infrastructure and scarcity of skilled labour.

FMCG companies of the country.

With the advent of increase in manufacturing in the country, the country will get a chance to be hands on with the latest

We as a company with our more than six decades of real experience of the industry have helped in mitigating lot of such risks and challenges. Fortunately having a strong background and an old lineage we have perhaps saved ourselves from some of the major problems that industry is facing like the non-availability of the right kind of skill set.

We have also dealt with skilling issues to an extent by associating ourselves with projects like Skill India and Will to Skill from time to time. These associations have helped in morphing the right skill as per company and industry standards.

However, the problem of finances and infrastructure remains. The customers in the power sector are in dire straits in terms of finances, and this puts a strain on the demand as well as industry profitability.

Need for policies to safeguard MSMEs With multinationals coming in the country, these large companies can create a lot of challenges for MSMEs in terms of finances, competition, technology and infrastructure.

Government should create a policy where the existence of the MSMEs is not threatened by these large multinational players, especially due to finance.

The thrust of the current government and focus on infrastructure, especially power, railways, roads and airports, coupled with the advent of GST, are steps in the right direction and are expected to mitigate some of these disadvantages.

www.engrreview.com | MAY 2017

44 INDUSTRY FOCUS

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ake in India initiative cognizant of the capabilities and has clearly boosted strengths of the Indian manuthe sentiments of the facturers. The strong FDI inflow entire manufacturing sector has created several opportuniin India. FDI inflows in India’s ties for Indian manufacturers manufacturing sector grew by including technology transfer, over 80% year-on-year to $16.13 contract manufacturing, and billion during April-November joint ventures. Make in India has 2016, according to IBEF. The initipositioned India as an export ative has helped make the entrehub. Several multinational comTushar Mehendale, preneurial process, regulatory afpanies, especially in the automoMD, ElectroMech fairs and government guidelines tive sector, are eyeing exports of more easy and friendly for the investors. products from India based on the pure economAlong with the economic impact, I believe ics, abundance of skilled labour and ease of it has a tremendous effect on the morale of the business. This opens up a lot of opportunities for Indian manufacturing community. It has created SMEs to support the increasing demand. a fresh hope and confidence in the sector to We at ElectroMech are passionate about establish India as a leader in the global manufac- Make in India and are aligned with the vision for turing environment. this initiative. As a part of our joint venture with Zoomlion (Chinese tower crane manufacturer), Positioning India as an export hub we manufacture tower cranes in India. The Make in India itself is a brand to be reckoned manufacture of cranes in India and not China, with. With government initiatives to promote was a competitive option for our JV. We see this this abroad as well, the global markets are now as a trend, where global majors in the crane

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t RR Kabels, we are totally committed to the Make in India campaign and have been manufacturing a colossal range of wires and cables for varied industry segments. We are focused on further expanding our capacity and have earmarked an investment of Rs 150 crore for the current financial year.

The Make in India campaign has given the much required push to the overall manufacturing sector, not only at the operational level but also at sentiment level. Talking specifically about the cables industry, the government’s inclination towards renewable energy is slated to catapult the cable industry. The government is investing heavily in wind and solar energy, which in turn will drive the cable consumption in these industries. Further, with Power Minister Piyush Goyal looking to have all-electric car fleet by 2030, cable industry is sensing huge

MAY 2017 | www.engrreview.com

opportunity from the electric vehicles segment.

Make in India has already started showing some results, for instance, there is improvement in ease of doing business. There is a noticeable difference in the speed of getting an approval. Also, getting finance from bank is easier due to availability of money post demonetization.

manufacturing sector are providing world class products through their Indian partners and suppliers. This trend makes Make in India initiative more rewarding.

We have a strong presence in around 50 countries through our offices, dealer networks and installation bases. Within a short period, we have been able to deliver more than 500 cranes in Middle East region alone and have supplied several cranes to countries in Asian and African region as well.

Infrastructure development key to Make in India success Make in India is one ambitious project driven by the Govt. of India and is aimed to make India a preferred destination for business. However, India has a lot of infrastructural bottlenecks.

To emerge as an able competitor to China, our Government must provide the much-needed impetus to infrastructure development. This would mean taking measures to ensure necessary development takes place in an accelerated and cohesive manner for the success of the initiative.

safety and quality of the cables.

Around 85% of the fire in the world is caused by electricity and most of these are due to poor quality wire and cables.

In my opinion, similar to 5-start products for energy saving, there should be a separate category indicating 5-start products for electrical safety.

Shreegopal Kabra, Skill development is another MD & Group President, RR GLOBAL area that needs attention and government has already started Strong requirement for monitoring cable taking steps in the right direction with the quality standards Skills India campaign. With the current slump To take the campaign ahead, the government in IT, talent is expected to move to production. needs to curb ‘electrical terrorism’ in the Given this scenario, we are expecting that in country. While the government is focusing 5-6 years’ time we shall have a broader pool strongly on energy saving aspect in cables, of employment-ready workers to meet the there are no policies and guidelines around the requirements of the industry.

Totally Focused. Totally Independent.

Looking out for our customers

We are totally committed to offering our customers the highest levels of global support.

Our customers know that we’ll always go that extra mile for them. Wherever they are.

We’ve been totally independent since we started our business in 1947 and we never compete with any of our customers in the end market. We only make one kind of product and we have total control over our sales, distribution and every single component we use.

All of these reasons go some way to explaining why so many of our customers see us as… the natural choice for alternators.

The world’s largest independent producer of alternators 1 – 5,000kVA

www.meccalte.com

Meerkats share sentry duty to keep the community safe from predators. All adults, male and female, also pitch in to help educate the young. It’s a support system.

Mecc Alte India PVT LTD, Plot No. 1, Talegaon Dhamdhere, S.O., Tal. Shirur, Dist. Pune – 412208, Maharashtra, India T: +91 2137 619600 F: +91 2137 619699 E: info@meccalte.in

MAU3272 Natural Choice Meerkat INDIA Ad A4.indd 1

07/09/2015 15:10

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Polar Lighting Poles - An exclusive choice of designers ‘K-LITE’ surface mounted Polar Lighting Pole, integrated with LED Lighting Module is an exclusive choice of designers for city beautification lighting blended with architectural appeal The Polar Lighting Pole lighting arms are integrated with the LED modular lighting system, which is environmental friendly under green lighting category

MAY 2017 | www.engrreview.com

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he ‘K-LITE’ surface mounted Polar Lighting Pole is designed for a complete range of contemporary designs with single arm, double arm, L-arm, V-Arm, Square arm and Parallel arm.

The pole is engineered to meet the adverse conditions and the pole sections are duly welded using special grooving techniques and high end MIG/ TIG welding process. The control box is integral and built-in with service door, locking arrangement and safety chain. The galvanized pole is coated with epoxy zinc phosphate primer and finished using environmentally stable polyurethane based paint. The pole is supplied with necessary foundation hardwares for normal soil condition.

The Polar Lighting Pole lighting arms are integrated with the LED modular lighting system, which is environmental friendly under

green lighting category. The LED lighting offers more lumens with lesser power consumption The luminaire is IP 68 protected and the various models were evaluated by an extensive research and understanding of illumination requirements for urban spaces.

Choice of drivers for LED takes into consideration the harmonic distortion level ( not exceeding 10 %) power factor greater than 0.9 and surge protection. The LED modules are individually rated 42 watts. The control gear tray is prewired with terminal connectors, MCB and loop-in loop-out arrangement and located in the control box, integral with the pole.

For more information Web : www.klite.in

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Bentley Systems Advances Reality Modeling to Extend the Scope of Engineering and Surveying Value Combination of New ContextCapture Services and ProjectWise ContextShare Comprehensively Deliver Fidelity, Accessibility, Scalability, and Shareability

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entley Systems, Incorporated, a leading global provider of comprehensive software solutions for advancing infrastructure, demonstrated at SPAR 3D Expo & Conference (SPAR) new ContextCapture offerings for reality modeling that increase joint opportunities in surveying and engineering.

ContextCapture capabilities now include cloud processing services, a mobile app, and photo planning for Bentley’s applications.

ContextShare extends Bentley’s ProjectWise connected data environment to securely manage, share, and stream reality meshes, and their input sources, across project teams and applications. Navigator Web is a new web application that delivers high-performance streaming of very large reality meshes through the browser to desktop or mobile devices.

For infrastructure project delivery, reality modeling captures the actual context of infrastructure projects through photos and/ or scans, creating engineering-ready reality meshes for design modeling, analytical modeling, and construction modeling. During asset performance, as-operated reality meshes can serve to immersively geo-coordinate the alignment of these digital engineering models with right-time inputs from connected IoT technologies. Accordingly, reality modeling extends the scope for engineers to add value to include “conceptioneering” and “constructioneering” for capital projects, and “inspectioneering” and “productioneering” for

MAY 2017 | www.engrreview.com

operating assets. These use-case benefits of “continuous surveying” in turn provide new value opportunities for surveyors throughout the infrastructure lifecycle.

Bureau Veritas, with 66,000 employees around the globe, is a world leader in testing, inspection, and certification of infrastructure assets. Thomas Daubigny, Bureau Veritas Chief Digital Officer, said, “Reality modeling is becoming pivotal in many industries as it fundamentally changes the management of assets, reinventing the handling of inspections, maintenance, and training, while opening doors to brand new services. Bureau Veritas is playing a key role in leveraging digital engineering models, implementing acquisition, and classifying objects based on its expertise on the asset, and

ultimately operating the model as a data gatekeeper. The new Bentley ContextCapture cloud processing service will provide us the flexibility and power to accelerate the deployment of such innovations to our clients.”

CEO Greg Bentley said, “Last year at SPAR I described what I believed to be the significant potential of reality modeling for improved infrastructure engineering, in particular, from continuous surveying enabled by simple digital photography and UAVs, but that was then based only on our own experience.

And there could have been resistance from survey professionals concerned that this more accessible technology might jeopardize their return on investments in laser scanning specialization, for example. It is gratifying to

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report now that in the intervening year, reality modeling has ‘gone mainstream’ globally, supporting projects and assets of every domain and scale in ‘going digital.’ Additionally, laser scanning is now fully incorporated—where available, and as needed to supplement photography—among hybrid inputs for engineering-ready reality meshes.

“Our ContextCapture and ProjectWise ContextShare announcements today at SPAR complete the reach, in my view, for reality modeling’s fidelity, accessibility, scalability, and shareability. In the coming year, our priority at Bentley Systems is to help engineers and surveyors take full advantage of this breakthrough opportunity to broaden the scope and value of their work in ‘going digital’ themselves!”

Bentley’s reality modeling advancements comprehensively deliver to surveying and engineering teams:

Fidelity Hybrid processing in ContextCapture enables the creation of engineering-ready reality meshes that incorporate the best of both worlds – the versatility and convenience of high-resolution photography, supplemented, where needed, by additional accuracy from laser scanning. The new photo planning capabilities in Bentley’s applications empower engineering

MAY 2017 | www.engrreview.com

or survey professionals to easily prescribe the optimal camera positions and flight paths for UAVs to achieve the required levels of accuracy, in particular, for critical inspection points.

Accessibility The new ContextCapture mobile app brings reality capture to every member of a project delivery or asset management team. Combined with the new ContextCapture cloud processing service, this delivers 3D reality meshes back to the mobile device, and to office-based professionals, immediately after a set of photos have been taken. The new Navigator Web application makes immersive reality modeling accessible through any browser, with progressive levels of detail.

Scalability ContextCapture uniquely enables reality modeling to scale from city models to site models to component nameplates. Users can now take advantage of cloud services’ inherent parallel computing to speed processing of reality meshes. Scalable mesh technology enables multi-resolution inputs through the new (.3sm) format.

Shareability ProjectWise, the collaboration system of

choice for the majority of the ENR Top Design Firms, delivers comprehensive work sharing supported by a connected data environment, unifying design and construction teams to enable comprehensive project delivery. ProjectWise CONNECT Edition is provisioned by Microsoft’s Azure cloud service and supports hybrid environments.

The new ProjectWise ContextShare service adds breakthrough performance in securely streaming reality meshes and their inputs, making it possible to instantly and persistently share full-scale, engineering-ready datasets across a distributed team, whether in the field or in the office. Offered through a visa subscription, with charges only for actual use, ProjectWise ContextShare completes the reach of Bentley’s comprehensive reality modeling solution, empowering engineering and surveying professionals to extend the value of their services across all applications and throughout the infrastructure lifecycle.

For more information, Website: www.bentley.com

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Protecting cables from

OIL DAMAGE

Read this article to learn how oil degrades cables, how to diagnose oil exposure problems and how to select cables that can stand up to oils over the long haul

By John Gavilanes, Director of Engineering, Lapp Group

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f all the chemical exposures that can affect the life and performance of electrical cables, oil is one of the most damaging. Used as a coolant and lubricant in many industrial and infrastructure settings, oil can inflict molecular damage on the polymers used for cable insulation and jacketing. If ignored, oil damage to cables can be severe. It will ultimately result in cable failure, downtime and replacement costs.

Awareness of oil damage has been on the upswing in recent years, thanks to regulatory changes and the increased performance characteristics in renewable energy, automotive assembly and other advanced production facilities. Fortunately, there are cables that have been designed from the ground up to resist the effects of cooling and lubricating oils. Here’s a closer look at how oil degrades cables, how to diagnose oil exposure problems and how to select cables that can stand up to oils over the long haul.

Degradation Mechanism

Mr. Marc Jarrault Managing Director, Lapp India

MAY 2017 | www.engrreview.com

Why does oil cause such excessive damage on some types of insulations and jackets, while others are more resistant? The main reason is that not all polymer compounds offer equivalent performance even if they have the same family name. This is true for many physical properties, including oil resistance. For example, some PVC compounds have a higher degree of flame resistance, while others have better oil resistance. Still others demonstrate improved

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Visually Diagnosing Oil Exposure Problems 1 Cracking – Caused during exposure of the PVC to oil or other chemicals due the complete removal of plasticizers, resulting in hardening and eventual cracking of the insulation and jacket.

2 Melting – Caused during exposure of the PVC to oil or other chemicals due to the absorption and combination with the plasticizer, resulting in softening and the high elasticity noted in the compound.

3 Swelling – Caused during exposure of the PVC to oil or other chemicals due to migration of the oils into the plasticizer, resulting in noticeable increases in insulation and jacket diameter.

4 Discoloring – Caused during the exposure of the PVC to oil or other chemicals due to the diffusion of the plasticizers along with colorant from the insulation and jacket.

individual compound formulations. Insulating compounds contain a specific amount of plasticizers in their individual formulations, which help promote flexibility and resistance to fatigue.

When compounds are exposed to lubricating and coolant processing oils the material either absorbs the oil or the plasticizer will diffuse from the compound.

When oil is absorbed, it causes severe swelling and softening of the compound resulting in degradation of tensile properties. When the oil causes diffusion of the compound plasticizer, hardening will result and all flexibility and elongation properties are lost.

In short, oil attacks the insulating compound, where it will become virtually ineffective in its primary role as an effective insulator. This action can create a possibly very hazardous situation, not only to human life, but also to the overall function of the industrial machinery to which it is connected. This results in very expensive downtime, costly repair and in the worst-case scenario, entire replacement of the machine

Application Conditions Matter Too flexibility characteristics. PVC formulations vary greatly, depending on the desired properties and applications. These properties can be achieved by adjusting the formulations of a particular PVC compound. The modification or addition of flame-retardants (iodine), stabilizers, and fillers allow the compound to exhibit these types of enhanced characteristics. However, when certain PVC characteristics are improved, the enhancement sometimes comes at a cost, the cost being that other performance traits are affected or completely lost.

With oil resistance in particular, all wire and cable insulations are not created equal. Electrical, environmental, mechanical, and chemical attributes will vary depending upon the

MAY 2017 | www.engrreview.com

The specific application will determine if oil is used as a lubricant, coolant or both. Acting as a lubricant, oil might be applied to a gear system driven by motors to prevent premature wear down and insure smooth operation. Acting as a coolant, oil might be applied during the machine lathing process to keep metal from becoming too hot.

And oil exposures don’t just happen in factories but also in infrastructure applications. In wind turbines, for example, cables high up in the nacelle can potentially see constant exposure to lubricating and cooling oils for very long periods of time. Temperature extremes and other chemical exposures can exacerbate the damage caused by oils. Wind turbines applications, for

example, subject cables not just to oils but also to temperature extremes. Oil rarely makes up the sole threat to cables. Instead, it works in concert with other degradation mechanisms, including temperature. In general, the greater the intensity of the oil exposure and ambient temperatures, the faster oil will start the deterioration process.

Avoiding Oil Damage Once it gets underway, oil damage is not reversible. But it can be prevented by selecting cables with inherent oil resistance. Without a deep knowledge of the specific polymer compounds used in the cable you’re considering, it can be difficult to know which products can stand up to oils. And that’s why testing is so important. To avoid oil resistance problems, engineers should pay close attention to UL tests, which help determine how a cable will react in the industrial oil environment.

These tests are more commonly referred to as the Oil Res I and Oil Res II tests, which involve continuous immersion of the cable samples in IRM 902 Oil at elevated temperatures for a specified period of time. Passing results are determined by the evaluation of mechanical properties and observations of physical damage caused by the oil exposure. In 2000, Lapp approached UL about creating tougher standards which resulted in the creation of AWM style 21098, which takes oil resistance to a new level.

The oil resistance of cables has now become a critical performance parameter when electrical contractors, engineers, and installers specify cables. As time moves forward, superior oil resistant cables will become standard, rather than the exception.

For more information Web: www.lappgroup.com

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CABLE GLANDS & ACCESSORIES FROM GEISSEL INDIA G

eissel India is an established name in India as a supplier of cable glands and electrical wiring accessories since 1994. The 100% German owned & family run Company since 1920 manufactures goods as per exacting German standards and has created a niche for itself in the Indian electrical market with its International Class Products The “Geissel” brand of cable glands is well known and accepted worldwide. Products include cable glands in brass, polyamide and stainless steel S.S 303(1.4305) & S.S. 316 TI (1.4571) – according to RoHS standards, in IP 54, IP 68, IP 69K and EMC - upto cable dia of 116 mm with all kinds of threads, i.e. Pg, metric and inch.

Other products are plugs, reducers, enlargements, lock nuts, etc. In other words - a wide range of electrical wiring accessories.

Some of our “Star” products from the Geissel stable have created an impact in the Indian and International electrical market:

Double Compression cable glands: The first of its kind in the Indian market with IP 68 and only three sizes to suit cable dia from 12 – 34 mm. Discerning customers have praised the product for its design, easy application and convenience of only three sizes. Designed and engineered in Germany, but manufactured in India, customers of InternaMAY 2017 | www.engrreview.com

tional repute are finding many advantages in using these glands over others.

Conduits & Conduit glands: The conduits are available in galvanized steel as well as PVC coating on galvanized steel in grey and black colours. Complementing them are the conduit glands which fit the conduits perfectly. The design and application is simple and customers get a one-stop solution to their needs for conduits and the ease in fitting them.

EMC glands.

Available in brass with nickel plating in metric as well as Pg threads, these glands are very user-friendly. Customers of international repute have appreciated this simple but effective design.

increase the threshold of water ingress at high pressure.

PBE: Pressure balance element – to let out excessive moisture from enclosures/boxes.Detailed technical and pictorial descriptions of all Geissel products are available in their recently upgraded catalogue which can be downloaded from the website www.geissel.com Geissel India’s USP is the availability of mostly all products ex-stock from their factory in Pune.

Multisealing inserts: To fit both brass and polyamide glands, with an assurance of IP 68 protection. IP 69K brass glands: the most recent entry. Geissel’s way to

For more information: Email: info@geissel-india.com

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Newest FLUKE Motor

diagnostics tool incorporates Veros machine learning technology New products increase electrical motor efficiency and reduce down time

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luke and Veros Systems have entered into an agreement to collaborate on asset performance and condition monitoring technologies, with the goal of increasing visibility into the efficiency and reliability of electric motor driven machines.

The Fluke 438-II Power Quality and Motor Analyzer is the first tool to result from that collaboration.

Fluke is the leading provider of power quality instrumentation and technology for maintenance of critical industrial equipment.

The Fluke 438-II analyzes three-phase power quality measurements and uses an innovative method developed by Veros to calculate motor output torque, speed, horsepower and efficiency. Using this information, engineers and technicians can evaluate system performance and detect overload conditions while

the motor is operational, without the use of any mechanical sensing devices such as tachometers, strain gauges or other intrusive sensors. The combined technologies of the Fluke 430 series and Veros further enhance industry’s ability to identify energy waste and maintain critical machinery.

Fluke Corporation For information on Fluke tools and applications, or to find the location of a distributor, contact Fluke Corporation, e-mail info.india@ fluke.com

About Fluke Founded in 1948, Fluke Corporation is the world leader in compact, professional electronic test tools. Fluke customers are technicians, engineers, electricians, and metrologists who install, troubleshoot and manage industrial, electrical and electronic equipment and calibration processes.

For more information Web: www.fluke.com MAY 2017 | www.engrreview.com

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Motor starting capability and MeccAlte Auxiliary Winding (MAUX) T

Mecc Alte pioneered the technological benefits of the MAUX. However, some traditional users still occasionally request a Permanent Magnet Generator option. Our philosophy is to use uncomplicated systems which meant that, until the introduction of the digital regulator, we would require several different AVR’s and consequently could see no benefit in offering a PMG option.

However, with the digital regulator we are now able to offer optional PMG on the standard Mecc Alte products starting from 180kVA. The PMAUX Permanent Magnet Auxiliary system allows the fitting of a kit which adds a PMG onto the existing generator. This means that the MAUX auxiliary can act as a backup in times of trouble. There is no need to change the AVR, a kit can be kept in stock and retro fitted to our alternators above 400kVA as a standard, or above 180kVA if requested from the factory. Motor starting curves of PMG (PMAUX) for series ECO 38, ECO 40, ECO 43 and ECO 46 are the same as for the auxiliary winding MAUX

MAY 2017 | www.engrreview.com

he ability to maintain fault current during short circuit conditions is a common requirement in the world wide marketplace.

The purpose of course is to allow for downstream circuit breakers to see a high enough level of current to be able to trip and thus remove the fault from the system. There are several ways to accomplish this. In the past, external electronic modules such as the Current Boost System and Series Boost Option were the norm. More recently, the market has adopted the Permanent Magnet Generator (PMG) excitation system as a way of meeting fault current support requirements.

Mecc Alte meets the fault current support requirement by using an auxiliary winding to provide positive power to the automatic voltage regulator (AVR). The auxiliary winding is a separate single phase winding which is inserted into the main stator along side of the main output winding. By design, the mutual inductance with the main winding is minimized. The auxiliary winding picks up the third harmonic to power the AVR. Because of this and in conjunction with smart regulator design, waveform distortions in the main winding due to non-linear loads will not affect AVR performance.

There are many benefits to the MAUX system when compared to the standard PMG: • The auxiliary winding is built into all Mecc Alte generators. It does not need to be specially ordered and is included in the base price. The MAUX system provides in excess of 300% fault current on all models for up to 20 seconds. This is twice the amount of time that most PMG systems will provide short circuit maintenance.

Copper wire used for the MAUX is specially insulated with four layers of a custom polyamide enamel.

• The auxiliary winding does not add length or weight to the generator thus providing for a

compact design.

• Just like with a PMG, motor starting capability is significantly enhanced as the AVR has a positive power supply. After the initial transient response, the system voltage recovers extremely quickly allowing for electric motors to come up to speed much faster. The generator can tolerate higher voltage dips at the stator output while still being able to supply very high currents. The Maux system can provide for 300% of nominal output current (minimum) even when high voltage dips are expected.

• Only one AVR is needed to power our entire line of 2, 4 and 6 pole industrial products. Most PMG systems require a different AVR than their standard non-PMG systems use. Mecc Alte eliminates the need to carry different AVR’s in stock.

• If for any reason the auxiliary winding should fail, the AVR can be reconnected to take power from the main generator output leads. You lose the fault current support and increased motor start capability, but you do not lose the generator function. In many PMG systems, should the PMG fail you will not be able to power the AVR from the main stator output and thus the system goes down until repair personnel can visit the site to fix the problem.

• Changing the rotating diodes is easy with the MAUX system as there is no PMG to interfere with servicing. In MeccAlte machines, the diodes are immediately accessible by removing the rearpanel of the machine.

Today, the Mecc Alte auxiliary winding system is the most economical and space efficient way in the market to provide fault current support and enhanced motor start capability.

For more information Web: www.meccalte.it

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TIME SAVING

electrical CAD software electrical diagram which enables the program to fill out order lists or files automatically.

Integration

A.Venkatakrishnan, Market Consultant – INDIA venkat@pcschematic.in

AUTOMATION - electrical CAD software PC|SCHEMATIC has been a leading Electrical CAD software developer on the global market for 35 years, specialising in intelligent design and documentation of electrical control systems and PLC diagrams, pneumatics and hydraulic systems.

The electrical CAD software PC|SCHEMATIC Automation is designed from the basic concept of setting you free to focus on the electrical aspects, while the program handles the practical side. Beyond the basic drawing functions, Automation offers you a comprehensive series of functions specially designed for electrical projects with IEC/EN standards.

Documentation When you click on a component in the component vendor database, you automatically get a menu containing the electrical symbols for the component. By placing these symbols in the diagrams you also transfer information to the

MAY 2017 | www.engrreview.com

PC|SCHEMATIC Automation can interface with PLC I/O tools, wire numbering tools, label systems, send files for component ordering systems, edit PLC data via Excel, import and export the standard CAD formats DWG and DXF, and update all types of lists automatically. Furthermore the program supports practically any database format, so that it can work with the database format used in your company.

Our solution saves 80% time

To make it possible for existing and new users to get started quickly, PC|SCHEMATIC - and its distributors - offers a consulting service, consisting of an analysis of the already existing electrical documentation.

Based on this analysis, the optimal set of subdrawings, models and project templates can be effectively created. This also has the consequence that new users can get started creating complete electrical documentation projects really quickly.

In larger companies, this way of working might result in that just one single person needs to be pointed out as the main responsible for creating the company subdrawings, while the others in future almost only will need to create documentation by dragging templates and subdrawings into projects.

Experiences from the industry suggest that the documentation time can be reduced by up to 80 percent.

Why should I buy PC|SCHEMATIC Automation?

People buying PC|SCHEMATIC Automation usually tell us they did it because: • It is easy to work with, and is very flexible in the everyday work routines.

• The Module and Model Based drag’n draw functions, makes it possible to create electrical schematic pages extremely fast.

• We have an excellent support team, and you can get support via NetViewer. Our support team can then see your screen, and guide you directly on your own PC. • Intelligent reuse of existing material - with intelligent renaming - saves lots of time.

• The intelligent connection between database and symbols is unique.

• Electrical standards are integrated intelligently.

• Functions for automatic project generation, automatic graphical plan generation and automatic documentation of symbols in projects/libraries.

Can I convert my schematic diagrams from other systems to Automation?

Yes! You can convert schematic diagrams from practically speaking any CAD system to the PC|SCHEMATIC Automation format - as long as the CAD system can produce DWG or DXF files.

PC|SCHEMATIC also offers a consultant service for converting drawings from other systems to the PC|SCHEMATIC Automation format.

Can I export to other formats?

From PC|SCHEMATIC Automation, you can export to the DWG and DXF formats. PC|SCHEMATIC is an active member of the OpenDWG alliance. From PC|SCHEMATIC Automation, you can also export projects as intelligent PDF files with active link between references etc.

PC|SCHEMATIC Market Consultant in India: A. Venkatakrishnan / venkat@pcschematic.in / +91 988 654 0077 Dubai: Jojin Mohamed Shaf Mobile:+971 50 843 1129 E-mail: sales.dubai@pcschematic.com Cadilz Systems and Solutions FZC Post Box: 329045 BC-4 Business Park RAK Free Trade Zone,UAE

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Electrical CAD software – All modules included

Electrical standards: How well are they integrated in PC|SCHEMATIC? At PC|SCHEMATIC we have detailed insight in electrical documentation standards, and we are active members of standardisation committees. We also publish the book “Electrical documentation according to standards”. This insight in the IEC/EN electrical standards is an integrated part of PC|SCHEMATIC Automation. However, the program is designed so flexible, that you can also use it for other standards than the IEC/EN standards. - Even for your own set of standards!

Support: How can I get it?

When you buy PC|SCHEMATIC Automation, you get “Tier 2support” from the PC|SCHEMATIC in India as well from our Head Office Denmark.

This can take place using e-mail, telephone or NetViewer (where we can guide you directly on your own PC).

• Free access to the complete set of electrical design manuals for PC|SCHEMATIC Automation.

• Free access to our electrical design videos - where you can see PC|SCHEMATIC Automation in action.

• Free access to articles about electrical design CAD programs.

• Free access to the PC|SCHEMATIC user forums.

When you have bought PC|SCHEMATIC Automation, you can either attend PC|SCHEMATIC training in your own country, or

MAY 2017 | www.engrreview.com

attend a web seminar about the topics you need to get familiar with. Please contact venkat@pcschematic.in for further details.

Contact us at any time At PC|SCHEMATIC we are very interested in hearing about your experiences using the PC|SCHEMATIC Automation program. It is because of the feedback from our many users, that we are able to make a better product year by year!

So Feel free to contact us at any time.

Conclusion Your success is our success. We want YOU to experience success and achieve your goals – regarding your customers, your workers, and your possible superiors. This is important to us.

Because when you achieve success, we succeed as well.

Contact Details India Mr. Ove Larsen, International Sales Director, PC|SCHEMATIC A/s, Denmark

68 PROFILE

Nucleus Marketing : Building

relations with technology perfection training conducted by Ministry of Economic affairs Republic of Germany at DMAN Celle Germany.

Industry Sectors • • • • •

Petroleum Chemicals Pharmaceuticals Wind Energy Switchboard Manufacturers

Vision:

Mr. A N Arun, Founding Partner & Manager

Nucleus Marketing was established in 2003 with sole aim to provide vital links to products and customers. Established on lines of product promotion, concept selling the company was formed by individuals from different spheres of activity specialized in their respective field.

Today we tend to provide our service and share our expertise to manufacturer, to offload their marketing and establish products in this vibrant and competitive market.

Company Profile

Mission:

• • • • •

At Nucleus it is our endeavour to have perfect and cordial relationship with all the concerned elements to build a perfect and profitable business. The process of identification of the segment of the market, segment, dealers and distributors play a large role in establishing a well-defined and long term business. We stand by our philosophy, guidance and ground level to have one to one relationship with all concerned so as to make things happen.

Year Established 2003 HQ-Bangalore Operative regions- Indian Subcontinent Segments- Industrial Products Domain-Electrical

Accreditations • Approved as Service and Management Consultants by Central board of service and Customs, Government of India.

• Successful completion of Management

Marketing Solutions We have decades of experience supporting and helping to guide clients’ decision-making during this crucial phase of a product’s lifespan.

• Help you create a strong business plan that clearly lays out your strategy for business • Advise on the commercial risks faced by your company • A comprehensive profile of selected markets • Specific target audiences and titles that offer the strongest potential for success • Market size and revenue potential based on both existing customers and targeted prospects • Market needs within the framework of the offering.

The primary objective at product launch is to build product awareness and trial usage among early adopters and rapid followers.

Emphasis is placed on building effective distribution channels, and generating momentum with regard to positive hearsay about and experience with a new product. Thus, communications effectiveness and early-stage product trial are key concerns to clients in this phase, and we are often called upon for guidance in design and execution of research to address: Awareness and impressions of the product among early adopters and other influencers, require attention for moving forward.

More important of our application has been in the sector of Explosion corrosive, and underground atmosphere where creativity and application are critical. We are now focusing on these area of engineering to bring in more compatible design and products.

Focused on Automation, from Home to Industries, Hotels to Resorts, from remote corner to Board rooms, controlling machines to Dispensing Liquids we offer products, technology and solutions, we are proud to be associated with,

For more information Email: - an_arun@nucleusconsultants.com MAY 2017 | www.engrreview.com

70 COMPANY PROFILE

Supreme ERS - Modular, reusable transmission tower systems

ERS Tower Installation Team from Supreme.

Team Leader Mr. P. Barua (GMElectromechanial) (Inset -Top) Project Co-ordinator Mr. Prakash Reddy. K (Project Manager) (Inset -Middle) Mr. Rajeev Singh Executive Engineer(Electrical) Ghaziabad Development Authority(Inset-Bottom)

E

mergency Restoration System (ERS) structures are a temporary solution designed to bypass the existing transmission towers of any voltage in any terrain. They will be used until the main line is reconductored or restored. The entire structure can then be disassembled and reused.

The unique feature of Supreme ERS structure is that they are made of High strength steel instead of High Strength Aluminium. High strength steel has three times the specific gravity and yield strength of more than 2 times when compared with High strength Aluminium alloy. Another reason why High Strength steel is preferred over Aluminium is due to the wide spread usage of High Strength Steel in the transmission sector. India uses close to 1 million MT of High Strength Steel on towers alone. Rolling and Fabrication process of High Strength Steel is highly standardised and thus it is economical, functionally dependable and structurally stable option. The savings due to reduced outage time far outweighs the cost of such ERS which is now substantially reduced due to use of steel.

The ERS structure is madein sections of 3 m length which makes the structure to be

MAY 2017 | www.engrreview.com

completely modular. Depending upon the voltage level, the number of sections is decided.

The structure issupported by combination of guys and the structure can be installed without any civil foundation. Erection of the structure was made ease with the usage of Gin Pole which negates the need of heavy machineries.

The use of composite insulator cross arm has reduced the crossarm load on the structure.

Engineering team of Supreme made use of design software like PLS CADD to design the Steel based ERS structure. The sections are designed considering the allowable bending moment as per IEEE Standards.

The availability of wide range of anchoring solutions with Supreme enabled the erection of ERS structures in all kinds of soil. With skilledmanpower that Supreme possess, we were able to erect the structure in hours. The cost of such provisional tower is around one third of ERS solution currently being imported.

Supreme recently made an installation/ erection of 3nos. ERS Towers to Bypass an existing 132kV S/C Line at Vaishali, Ghaziabad.

In Ghaziabad, an existing 132kV Single Circuit Transmission Line (Vaishali to Sahibabad, Triangular Configuration, ACSR Panther) was scheduled for an up-gradation with Multi-circuit TL using ACCC Conductor. In the whole stretch, a line length of 1800 circuit metres, which passes through a residential and heavily crowded commercial area in Sector 2 of Vaishali, was at standstill and lying abandoned after completion of foundation works since January 2017 and awaited for a shutdown for a minimum of 10 days, for completion of installation/erection of 2 Nos.

Multi-circuit Towers and stringing to follow.

Supreme conducted a 2 stage survey (initial and detailed) before and after the contract was awarded.

The technical team analysed to install 3 ERS, of 30M height in view of the multistoreyed mansions and residential apartments.

The Bypass Arrangement line was installed on 3 ERS Towers with vertical configuration, ACSR Panther, E/w (7/3.15 GI Shield Wire) and associated accessories. The operational works were completed within3½ hours without using any heavy earth movers, followed by stringing which required a shutdown of Distribution Lines 33/11kv passing by for a period of 2½ hours.

After the installation was complete there was a severe hailstorm but the tower withstood the same without any damage to it. The bypass line is in charged state since then serving utility customers who didn’t have to undergo suspension of service. This new experiment will play significant role in promotion of line up rating by re-conductoring of old lines without necessitating the need for new ROW. We are extremely grateful to Mr. Rajeev Singh, Executive Engineer (Electrical) of Ghaziabad Development Authority for his initiatives in the project which helped us to set a landmark in India’s transmission and distribution landscape.

It is worthwhile to mention in this connection that before executing this contract, Supreme made two live demos with Installation of 45 Metre ERS at their factory in presence of experts from different utilities and EPC contractors. Different suggestions received from the experts during live demo are incorporated in the final product. Supreme is extremely thankful for the valuable suggestions and presence of those experts.

For more information, Website: www.supreme.in

72 COMPANY PROFILE

STEEL MART:

The legacy of excellence S

teel Mart was founded in the year 1986 and is catering to the needs of all kinds of Industries viz: Defence Industries / Chemical & Fertilizer Industries / Sugar Industries / Cement Industries / Automobile Industries / Engineering Industries since the past 31 years Steel Mart is run by dedicated & experienced staff / workers and the owner ( Juzer K Faizy) though only 54 years old now has a total of 38 years of Business experience

Steel Mart has 2 different divisions namely 1) STEELS n METALS DIVISION

2) MATERIAL HANDLING DIVISION

Mr. Juzer Faizy - Director, STEEL MART

MAY 2017 | www.engrreview.com

Steel Mart is an ISO 9001:2008 certified company Steel Mart was started with a small office space of 200 sqr feet – today Steel Mart has an office space of 800 sqr feet + 2000 sqr feet of godown + 2000 sqr feet of open ware house Steel Mart was launched with an intention to cater to the needs of all kinds of Small / Medium & Large scale industries and have been very successful in terms of meeting the requirements of the clients to their utmost satisfaction Steel Mart started with the trading of all kinds of TOOL STEELS / ALLOY STEELS / DIE STEELS / STAINLESS STEELS / SPECIAL STEELS & ENGINEERING STEELS and gradually became one of the largest stockists / suppliers of the same Steel Mart now possesses a huge stock of all the Grades & Sizes and are well equipped with Bandsaw Machines , Profile Cutting Machines , Electronic Weigh Scales , Inhouse

Testing Facilities etc to ensure 100% guaranteed & cut to size materials Steel Mart is also in the business of Importing & Supplying all kinds of MATERIAL HANDLING EQUIPMENTS & ACCESSORIES viz: WIRE ROPES , WIRE ROPE SLINGS , CHAINS , CHAIN SLINGS , HOOKS , DEE & BOW SHACKLES , TURN BUCKLES , EYE BOLTS , CHAIN PULLEY BLOCKS , MINI ELECTRIC HOIST , PLATE LIFTING CLAMPS , POLYSTER-WEBBING SLINGS , TURN BUCKLES , BOTTLE SCREWS etc etc Steel Mart is now also in the exports of all the product categories as per the 2 divisions and are looking to explore the International Market and to meet the requirements of the International Clients with as much dedication , sincerity & honesty which is the backbone of the success of the company Steel Mart will soon be venturing in New Business and will promote the items / products thru advertisements in the Print & Electronic Media and Online Marketing and Catalogs / Brochures

For more information STEEL MART Mr. Juzer Faizy - 9820038502 2/14, Pais Street, Byculla (West), Mumbai- 400011, Tel: 022-23080096 / 23097594 / 23090362 e-mail:- steelmartmumbai@yahoo.com / steelmartmumbai@hotmail.com , Web sites: www.steelmart.in / www.steelmart.co.in / www.steelmart.net / www.industrialalloysteel.com

74 INDUSTRY FOCUS

LAPP INDIA: Riding on the robotic change

Mr. Marc Jarrault Managing Director Lapp India Pvt Ltd.

Q. Which trends will drive Automation industry in the near future?

Introduced by Germany, Industry 4.0 or the fourth industrial revolution concepts are in harmony with worldwide initiatives, including Smart Factories, Industrial Internet of Things, Smart Manufacturing, and Advanced Manufacturing. This revolution in manufacturing landscape is changing continuously across boundaries for greater efficiency.

The Indian manufacturing sector looks to be heading towards a major facelift now. We are on the edge of Industry 4.0 where technologies such as big data, improved data analytics, machine-to-machine communication, advanced robotics and 3-D printing are transforming the fundamentals of manufacturing.

Remarkable progress has been made since the 1980s. Over the last few years, Indian manufacturing has come a long way by having automated/smart factories with robots and computers. Today, industrial robots are soon replacing humans and relieving them from tedious and repetitive jobs in intelligent factories.

Many repetitive and high precision work in large factories, have been taken over by industrial robots.

Today’s industrial robots have high computing capabilities, vastly improved vision systems, and increasing operational degrees of freedom.

The future of manufacturing shall witness a series of products being manufactured efficiently.

By means of intelligent and inter-communicating machines, the result is that our products are produced much faster, with better precision and quality. .

Q. Please elaborate on the key factors that impact your industry?

The Indian wire and cable market has been growing steadily with the expansion of industrialization and more focus on infrastructure.

The Indian cable industry is broadly categorized into low voltage power cables; control and instrumentation cables and data, BUS and networking cables. The imminent trends that

MAY 2017 | www.engrreview.com

are driving growth of Indian cable industry over the next few years will be robotic cables, due to the growing automation market.

Automation is the way forward for industries to achieve the desired growth and higher productivity. Robot technology has now become one of the most dynamic areas for development.

Following this trend, Lapp India is focusing on robotic cables and system solutions like Servo Motors that are needed for robot applications.

Industries are focusing on specialized cables, used for special applications in industries including oil and gas, ship building, construction equipment, elevator, renewable power, windmill solutions and security systems. With innovative products focusing on niche segments and special requirements such as fire survival cables, robust application cables, highly flexible cable with slim and light construction, high temperature application cables, and high frequency data cables with low loss transmission, the industry is all set to revolutionize itself into next phase of development.

Q. What remedies do you suggest to improve the positioning of your segment?

The industry faces a major challenge due to the high number of unorganized players in the market who play on low-cost. As the cable industry in India is highly price-sensitive, the task of identifying quality cables poses a major challenge.

There is a need for information and education on the importance of certifications like ISI , BIS etc. and on the ill-effects of inappropriate cabling solutions and the quality of materials used in its production. In case of a fire incident, the cable of inferior quality and with no Low Smoke Halogen Free feature will emit halogen compounds that are dangerous to life around.

Quality and life of the cables and connectors are important and are safety aspects that are critical. Conducting seminars and workshops on safety standards, cable features and on preventive maintenance for the target audience will be highly effective in propagating safe-connectivity solutions.

Regd.Off: K.M.Complex, 1st Floor, No.23, Jawaharlal Nehru Road, (100 Feet Road) Arumbakkam, Chennai - 600 106. INDIA Phone: +91-44-23635996, 23635547, Mobile: +91-9940023932, 8939565802 Fax: +91-44-23635550 Email: galaxyearthing@gmail.com, galaxiearthing@yahoo.co.in Website: www.galaxyearthingelectrode.com Factory: Ambattur Industrial Estate (S.P.) Chennai - 600 058. INDIA

76 TECH TRENDS

ZKL Bearings – An ideal Partner for Heavy Engineering Industry ZKL bearings are known all over the world as the bearings specifically designed for operating under such hostile environment with aplomb.

However, even the hardiest of the warriors require one basic consideration – that they should be allowed to join battle and not be replaced by a pretender.

E

astern India is known for its concentration of heavy engineering industries like Steel Plants and Mines. All these industries use innumerable numbers of rotary machines – and all these rotary machines run on anti-friction bearings. The equipment here need to run with same reliability as in any other industrial segment, no doubt. But what sets apart the bearings needed by the heavy engineering industry is the bearings here have to run under most hostile environment such as heavy and shock loads, high temperature and presence of contamination in their operating environment.

ZKL bearings are known all over the world as the bearings specifically designed for operating under such hostile environment with aplomb. However, even the hardiest of the warriors require one basic consideration – that they should be allowed to join battle and not be replaced by a pretender.

We are talking about the menace of spurious bearings.

The market in Eastern India is unfortunately flush with fake bearings. And even if they look similar, performance-wise a fake bearing can never match the performance of the original bearing – thus leading to repeated machine break downs, loss of machine hour. Loss of productivity, loss of profitability and what is worse – depletion of machine life.

ZKL Bearings (India) Pvt. Ltd, Kolkata – the Master Distributors of the ZKL Bearings and

MAY 2017 | www.engrreview.com

Accessories in India – has taken a robust step towards curbing this menace of fake ZKL bearings. On every ZKL product of 40mm dia and above, that are imported from ZKL CZ, Czech Republic, a pair of unique pre-numbered Holograms are affixed before it is sold. It is intended to guarantee that the product is of genuine ZKL make and is covered by the manufacturers’ warranty. It also signifies that the product is supplied by ZKL Bearings (India) Pvt. Ltd. and that all possible after-sales support, related to the product, is available from the company.

The hologram has several unique features, the most prominent one being the Brand name ZKL being written with a magic ink. If rubbed vigorously for a few seconds, the word ZKL completely fades out, but reappears just after a few seconds. The numbers on the holograms are serially controlled by ZKL Bearings(India).

In case of any doubt, all the customer has to do is to refer the numbers to the company, and the supply can be easily traced to the imported origin.. ZKL Bearings (India) – the Master Distributor of ZKL Bearings CZ , Czech Republic – is capable of rendering technical back services such as mounting / dismounting of bearings, lubrication advice, design of sealing arrangements for protection from contamination etc., to the heavy engineering industries – in Eastern India as well as the other parts of the country.

For more information: E-mail:sales@zklindia.com. https://zklindia.com

E SINC 2

196

Distributors & Stockiest for Industrial Electricals

CABLE TIES

CRIMPING TOOLS

TERMINALS

CABLE GLANDS

CONNECTORS

INDUSTIAL PLUG & SOCKET

TOGGLE SWITCH & CONNECTORS

EHI LUGS

PVC CHANNEL

CRC SPRAYS PROXIMITY SWITCHES

SPRAYS

LUGS

terminal, tools lugs, tools & glands nylon & ss cable tie

cable glands

spray for industrial maintenance

P.V.C. channel

crimping tools

plug socket

strip connectors, toggle & micro switches

proximity switche & photocell / sensor

cable ties

154, Kantilal Sharma Marg, (Lohar Chawl), Mumbai- 400002 India. | T: +9122 2208 9295, +9122 22062688 Shop number (Gr. Floor), Gold Mohur Building, 174 Princess Street, Next To Indian Art Photo Studio, Mumbai - 400002.

F: +9122 2206 0951 | email: mec1962@hotmail.com, mercantile1962@gmail.com| www.mercantileelectric.com Tel: 022 22002288 /022 49713408 | Email: marktradelinks@hotmail.com | Website: www.xtraindia.com

ENGINEERING REVIEW |

78

| May 2017

Importers Dealers Stockiest Wholesalers & Retailers For Industrial Electricals SS CABLE TIES

CABLE TIES

RELEASEABLE CABLE TIES

marke

r tie CABLE TIE TOOL INDUSTIAL PLUG & SOCKET

CRIMPING TOOLS ID CABLE TIE

PVC CHANNELS & SPIRAL

XTRA / YYT / YAC TOOLS

4 WAY TPN & DMC INSULATOR

TERMINALS

LUGS

CRC SPRAYS

terminal, tools lugs, tools & glands nylon & ss cable tie

cable glands

spray for industrial maintenance

P.V.C. channel

crimping tools

plug socket

strip connectors, toggle & micro switches

proximity switche & photocell / sensor

cable ties

number (Gr.Chawl, Floor), Gold Mohur Building,| Tel: 174 022 Princess Street, Next To Indian Art Photo Studio, Mumbai |- www.xtraindia.com 400002.

13 TawawalaShop Bldg,151 Lohar Mumbai - 400002.

22002288 | Email: marktradelinks@hotmail.com Tel: 022 22002288 /022 49713408 | Email: marktradelinks@hotmail.com | Website: www.xtraindia.com

ENGINEERING REVIEW |

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| May 2017

80 TECH TRENDS

Anti-vibration solutions for India’s rapid Urbanization

A

lmost a third of India’s total population of 1.3 billion people are urban dwellers.

With more than 10 million people migrating to cities and towns every year, the total urban population is expected to reach about 600 million by 2031. The pace of urbanization is likely to increase at a compounded annual growth rate of 2.1 per cent, which is estimated to be almost double of China’s growth rate.

This urbanization causes immense challenges for India’s urban planners as well as on the country’s infrastructure and housing. “Dense urban areas, with transportation, industry, offices, residential areas and public space next to each other, pose a challenge in the field of vibration isolation, as well”, says Sanjay Risbood, CEO of Getzner India Pvt. Ltd. “Professional vibration isolation benefits not only the people living and working in the area. It also reduces

10 million Indians migrate to cities and towns every year. The rapid urbanization poses challenges for city planners: metros, railways and industrial applications cause vibrations that effect people as well as buildings. With its innovative materials, the Austrian specialist Getzner Werkstoffe minimizes this structure-borne noise, benefiting people and their surroundings. life-cycle and maintenance costs of the capital investments.” To reduce vibrations in urban areas, Getzner developed high-tech materials like Sylodyn®, Sylomer® and Sylodamp®, that can be modified to meet specific requirements. In

India, the innovative Getzner solutions reduce noise and vibrations in multiple city centres.

For example, the high-tech materials of Getzner were installed in metro systems in Delhi, Bangalore, Mumbai and Kochi.

Elastic shielding of buildings: Getzner’s high-tech vibration isolation solutions benefit not only the people living and working in the area, but also reduce life-cycle and maintenance costs.

MAY 2017 | www.engrreview.com

82 TECH TRENDS

The Rushmore Building in Manhattan: The Getzner experts elastically decoupled the individual floors of the 41-story building to minimize rail-generated vibrations.

developed an innovative and comprehensive bedding for the condominium building which offered protection from vibrations. Specifically, elastic foundation and wall supports made from the high-tech polyurethane were used to good effect under the foundation of the building and on the surfaces of the foundation walls.

In London, Getzner was responsible to isolate vibrations on a very busy 2.5km long section of the London Underground in the city centre.

Sylodyn® sleeper pads protect the track superstructure and reduce the level of vibrations caused by the rail traffic. The Getzner experts faced similar urban challenges in Berlin, where the Hampton by Hilton at Alexander Square is located next to busy tram lines and above a planned metro line. Thanks to the bedding of the building on Sylodyn® mats, structure-borne noise could successfully be reduced.

Getzner Werkstoffe GmbH

International experience Getzner has realized countless successful international projects in urban centres in recent years: In New York’s Upper West Side, the Austrian vibration isolation experts realized a particularly exciting project: The Rushmore Building in Manhattan is a two-tower high-rise complex that was constructed directly above an AMTRAK railway tunnel, consisting of two railway lines carrying 25-ton axle loads and a planned future metro line. Due to the proximity to the rail line, rail-generated vibrations were a major concern. “Getzner’s solution was to elastically decouple the individual floors of the

MAY 2017 | www.engrreview.com

41-story building. A very sophisticated solution, in which two stories were completely decoupled in terms of vibrations”, explains Risbood.

Not very far from the Rushmore Building is the luxury condominium building The Touraine.

It is a fifteen-story residential building containing 22 exclusive residences. The location in the historic Upper East Side neighbourhood of Manhattan, immediately adjacent to the Lexington Avenue subway lines 4, 5 and 6 with more than 1.000 daily trains, is as exclusive as it is worrisome in terms of noise and vibrations.

Using Sylodyn® material from Getzner, the construction project managers subsequently

Getzner Werkstoffe is one of the leading specialists in the field of vibration protection. The company was founded in 1969 as a subsidiary of Getzner, Mutter & Cie. Its solutions are based on the products Sylomer®, Sylodyn® and Isotop®, all of which were developed and manufactured at Getzner’s own facility. They are used in the rail, construction and industry sectors to reduce vibrations and noise, improve the service life of bedded components and minimise the need for maintenance and repairs on tracks, vehicles, structures and machines.

Getzner markets its vibration protection solutions around the world. Alongside its locations in Buers and in Germany, Getzner also has offices in China, France, India, Japan, Jordan and the USA. Its tightly-knit distribution network in Europe is complemented by its distribution partners in the USA, South America and the Far East. Partners in a total of 35 countries around the world distribute Getzner Werkstoffe products to every location. By reducing noise and vibrations, Getzner is making a valuable contribution towards enhancing the quality of people’s living and working conditions.

For more information Web: www.getzner.com

MENNEKES Electric India Ptv. Ltd. No. 2 D, Dhanakotti Raja Street, Gandhi Nagar Ekkattuthangal | Chennai - 600 032 | INDIA Tel. + 91 (0) 44 222 535 - 61 | Fax + 91 (0) 44 222 535 - 65 info@MENNEKES.in | www.MENNEKES.in

Interface

Highest degree of variability.

For each application purpose.

MENNEKES Electric India Ptv. Ltd.

MENNEKES Electric India Ptv. Ltd. No. 2 D, Dhanakotti Raja Street, Gandhi Nagar No. 2 D, Dhanakottiraja Street Ekkattuthangal Ekkattuthangal 600 097 Chennai |–Chennai INDIA - 600 032 | INDIA Tel.044 + 91 (0)535-61 44 222 535/ -63 - 61 | Fax + 91 (0) 44 222 535 - 65 Tel. 222 / -62 Fax 044 222 535-65 | info@MENNEKES.in info@MENNEKES.in | www.MENNEKES.in

“AMAXX DUO provides switched and interlocked safety as multiple distributor.”

86 TECH TRENDS

POWER

Pepperl+Fuchs launches new high-end surge protection M-LB-5000 Diagnostics and modularity with an installation width of just 6.2 mm: These features are combined in the new M-LB-5000 surge protection system from Pepperl+Fuchs. By offering these features, the single-channel modules support increased plant availability and optimize total operating costs

T M-LB-5000 surge protection system: protection modules with diagnostics and traffic-light display as well as a separate control interface

The modular system allows easy commissioning and maintenance using a loop-disconnect function as well as uninterrupted protection module replacement during operation MAY 2017 | www.engrreview.com

he patented diagnostics of the M-LB5000 with its intuitive and easy-to-read traffic-light display minimizes testing costs in accordance with EN 62305-3 and allows condition monitoring. The green light on the protection module indicates that there is full protection and sufficient operating reserve.

The yellow LED indicates that the protection module has reached 90% of its lifecycle, but the signal circuit is still protected.

Ensuring reliability of protection modules The protection module should be replaced when maintenance is next performed. If the indicator is red, the protection module is permanently damaged and protection has been lost. The protection module should be replaced immediately to prevent damage during the next overvoltage condition.

This setup ensures that the protection modules are always replaced at the ideal time. This improves the availability of the surge protection, and therefore of the system as a whole, and at the same time minimizes maintenance costs. The status of the protection modules can be integrated into the control level via the signaling contacts of the function modules and via the Power Rail. The modular system allows easy commissioning and maintenance using a loop-disconnect function as well as uninterrupted protection module replacement during operation.

When you pull the protection module, the relevant signal circuit remains interconnected via the base module mounted on the DIN mounting

rail. The disconnection process does not lead to any signal interruption, meaning that a protection module can be replaced without impairing plant operation. If the protection module is plugged in at an angle of 180 degrees, the signal circuit will The traffic-light display be broken via of the protection module the integrated minimizes testing costs isolating function. and allows condition monitoring This simplifies maintenance work as well as loop checks and allows insulation tests to be performed during commissioning or repeated testing. At 6.2 mm, the small width of the protection modules saves space in the switch cabinet. Disconnect terminal blocks can be avoided: During retrofitting, existing common disconnect terminal blocks can be replaced regardless of space requirements. The traffic-light display of the protection module minimizes testing costs and allows condition monitoring.

For more information www.pepperl-fuchs.com

88 TECH TRENDS

ENGINEERING

Easy Tool-ID from Balluff: Simple to retrofit The product is an economical entry level solution for tool management

Highlights • Easy installation and configuration • Manual, error-prone entry eliminated • Setup times and the risk of incorrect entries are significantly reduced

T

ool identification using Balluff Industrial RFID increases production efficiency, as it makes incorrect tool allocation or missing tools a thing of the past. This enables optimizing the service time utilization of the tools. In addition, scrap and rework due to excessive use of tools are virtually eliminated. With Easy Tool-ID Balluff now offers an economical entry into tool management. It is simple to retrofit and stands out with easy installation and configuration.

All this is required is a USB port (keyboard expander) on the machine tool and a presetter. The data are written via RFID technology from the presetter to the tool and then passed on through the Easy Tool-ID system to the machine tool. Manual entry is eliminated.

Setup times and the risk of incorrect entries are significantly reduced. The system consists of a tool stand with integrated read/write head, a processor unit, a microcontroller and the power supply.

The solution’s handling and functional principle could not be easier: At the tool presetter, each tool is measured and its data, such as

diameter and radius, are written on the data carrier on the tool shank. The user simply brings the tool to the machine, places it in the tool holder and presses a key. The system then emulates the key input and automatically reads the data with the Balluff Tool-ID through the keyboard interface to the machine controller.

Manual, error-prone entry is thus eliminated.

This means that even existing machines can be modernized and upgraded with a cost-effective tool ID solution.

For more information Web: www.balluff.co.in

MAY 2017 | www.engrreview.com

TECH TRENDS 89

ENGINEERING

HMS Industrial Networks releases third product in EtherNet/IP linking devices family The new EtherNet/IP to PROFIBUS DP Linking Device allows users to connect devices on PROFIBUS to a Rockwell ControlLogix or CompactLogix PLC.

C

ommunication specialist HMS Industrial Networks now releases the third product in their EtherNet/IP Linking Devices family. The new EtherNet/IP to PROFIBUS DP Linking Device allows users to connect devices on PROFIBUS to a Rockwell ControlLogix® or CompactLogix® PLC. Users will benefit from the unique integration into Studio5000 Logix Designer from Rockwell Automation, as all configuration is made from inside Studio 5000.

The EtherNet/IP Linking Devices family already include two linking devices which connect devices using serial, Modbus RTU and Modbus-TCP communication. HMS now releases a new Linking Device making it possible to include any automation device with PROFIBUS DP communication into an EtherNet/IP-based network architecture. Besides being a more cost-effective alternative to in-chassis communication modules, the Linking Device also brings other advantages.

to integrate non-EtherNet/IP devices into their Rockwell architecture,” says Markus Bladh, Product Manager at HMS. “With the new EtherNet/IP to PROFIBUS DP Linking Device, we are able to offer a cost-efficient connectivity solution between the two biggest industrial networks on the market.

The Linking Device supports “big data” transfer and thanks to the very tight integration to Studio 5000, Rockwell users can easily access data from PROFIBUS devices such as I/O systems, drives, sensors and instruments.”

For more information Web: www.anybus.com

Improved system architecture Contrary to an in-chassis module which is physically connected to the PLC, the EtherNet/IP to PROFIBUS DP Linking Device can be mounted close to the connected devices. This means that it is possible to establish a connection via a single Ethernet cable instead of multiple network specific cables.

All EtherNet/IP Linking Devices from HMS support ODVA’s Device Level Ring (DLR) for ring topology.

Easy configuration Users access their PROFIBUS DP network and device configuration through their existing Studio 5000 software. All configuration is made inside Studio 5000 where there is support for Process Variable Data Tags, as well as manual and automatic generation of named and structured Studio 5000 Controller Tags without any required user logic.

High performance and stability The PROFIBUS Linking Device supports up to 7000 bytes of IO data, 3500 in each direction. Since the Linking Device operates stand-alone (distributed), it doesn’t affect PLC backplane performance (PLC execution time), even when large amounts of data are transferred. The PLC simply scans the Linking Device as if it were any other I/O device on the network. Easier system integration “The serial and Modbus-TCP Linking Device that we released earlier have been well-received by customers seeking a quick and easy way

www.engrreview.com | MAY 2017

90 TECH TRENDS

ENGINEERING

Hengstler’s new family of relays promise new levels of safety With the H-480, Hengstler’s newest family of relays, lift manufacturers can avail of the latest components, capable of handling all today’s and future requirements

During normal operation, this safety loophole is blocked by a safety relay, but when operating the lift with doors open, maintenance personnel can still stop the lift at any time by pressing the emergency stop button MAY 2017 | www.engrreview.com

I

f we are to believe what experts from the CTBUH (Council on Tall Buildings and Urban Habitat) are telling us, the future of building technology is going to rise to new heights. During the next ten years, the number of buildings over 200 meters tall is forecasted to double, and by the year 2020, the number of skyscrapers over 600 metres will surge from two to ten.

The estimation made by the CTBUH is further supported by the clear megatrend to urbanisation throughout the world. At the same time, the market for high speed lifts is growing enormously. Meanwhile, safety standards for lift design and operation are continuously being

raised. Starting on 1 September, the EN 81-1 and EN 81-2 norms for lifts will be replaced by EN 81-20 and EN 81-50.

What is the detailed impact of adapting to the new norms? The goal is even better protection for passengers and maintenance personnel. As well as flame-retardant cars and improved protection against pinching by lift doors, larger refuge spaces for maintenance personnel have to be created in the shaft pit and on the cabin roof.

Unmatched flexibility Here, Hengstler can use the H-480 safety relay to its full advantage, to give maximum support

TECH TRENDS 91

to lift manufacturers as they adapt to the future safety guidelines. The new product family of safety relays was developed with the customers’ needs foremost in mind and taking the requirements of each different market into account. The heat dissipation from the relays has been significantly reduced, thanks to the low coil power. Insulation between each of the relay’s six contacts has also been reinforced. One major advantage, appreciated above all by designers, is its low height. This opens up a range of new choices when selecting suitable printed circuit boards.

The different available pin arrangements enable a variety of options, including the use of already existing PCB layouts, which help satisfy the requirement for 2nd source supplier solutions. Higher and higher buildings are being built in a huge variety of places across the globe. Whether in the hot deserts of Saudi Arabia or the cold regions of Russia, lift technology has to function reliably everywhere. Hengstler safety relays easily satisfy this requirement. The ambient temperature can range from -25 to +75 °C. In future, even more people will ride in faster and faster lifts. To ensure that passengers and maintenance personnel are transported safely depends on high quality and reliable components. For safe opening and closing of lift doors, they must only be enabled when the car is stopped.

At the same time, fast entry and exit is becoming more and more impor-

tant. This trend is referred to as comfort control.

It allows the lift doors to open a few centimetres before the final stop position, to enable faster passenger changeover. This dynamic and yet safe type of control is naturally supported by Hengstler safety relays. For maintenance personnel to inspect the lift shaft when performing maintenance, they must be able to operate the lift with the cabin door open. For this purpose, it has to be possible to disable the safety systems.

During normal operation, this safety loophole is blocked by a safety relay, but when operating the lift with doors open, maintenance personnel can still stop the lift at any time by pressing the emergency stop button.

Riding in a lift has never been faster, more efficient or more comfortable. And in future, new records in terms of speed and traffic numbers will be set. Safety relays have a special role to play in safely transporting passengers and maintenance personnel. With H-480, Hengstler’s newest family of relays, lift manufacturers can avail of the latest components, capable of handling all today’s and future requirements.

For more information Web: www.hengstler.de

www.engrreview.com | MAY 2017

92 TECH TRENDS

ENGINEERING

Importance of Conveyors in Automation Systems

C

onveyor systems are one of the most commonly used equipment in almost every industry. They help in achieving different kinds of functions and by automating them you can get the added advantages of flexibility and safe practices. Besides, they also help in enhancing the performance and cost-effectiveness of your processes.

Conveyors have been used to handle different kinds and quantities of materials since the early 20th century. It won’t be an exaggeration to call the conveyor systems the backbone of material handling facilities, which comprise transport, storage and control of goods through various processes of manufacturing and distribution. Conveyors allow an uninterrupted movement of materials, unlike other material handling systems such as forklifts, which require constant back and forth movement from starting to the end point, thus causing a disruption to the steady flow of compounds.

3 Reasons Conveyors Are Critical in Automation Systems Conveyor systems have numerous uses and functions that can be applied in various industrial sectors for different operations, ranging from production to packaging and even supply.

Let us look at three reasons which explain their importance in almost every automation system.

1) Reduces Manual Waste Certain tasks in a process, such as moving extremely heavy objects in a production line, can be done without manual labor. In fact, trying to achieve such tasks using human labor results in manual waste and you won’t add any value to the production process. Moreover, the chances of injuries and accidents may rise, thus risking the employees’ safety in the plant. You can reduce all of this by automating such tasks.

When you introduce conveyors in a production line, they will not only speed up the processes but also make the plant more productive. An automated conveyor solution will free up the employees from unproductive manual

MAY 2017 | www.engrreview.com

work and they can spend that time working on critical business development tasks. Your employees are the crux of your organization — make sure that their efforts are put to good use rather than wasting them.

2) Provides Flexibility Flexibility is a key element for achieving lean operations.

If you feel that conveyors are immobile and inflexible, think again. Modular conveyors help in achieving the flexibility that is required for various operations. Moreover, they can be set up easily in the field also.

Modular conveyors allow you to customize the conveyor system for your operations. Instead of opting for a conveyor system that you cannot move, invest in one that is flexible, to better serve your goals.

Even if you use fixed systems, you can gain flexibility by configuring and planning correctly. When you do so, the conveyors can transport materials from a variety of storage and production areas to their end destination.

You can get this flexibility from having a conveyor system that can provide straight-through lines. Such a system can also accommodate a variety of products and destinations within a single production line.

3) Enhance Quality Control When you implement automated systems, you can eliminate scrap and enhance quality control. Moreover, automation also helps in detecting critical issues within the product, such as bad parts, unwanted metal, etc. Conveyor solutions help in orienting products for the next

assembly or operation, thus ensuring that no time is wasted for repositioning of any product.

An automated solution also helps in creating more throughput and ensures improved customer satisfaction because of high quality products.

There are a number of technologies which you can implement in your manufacturing and/ or production unit. Among them, conveyors are sure to be a clear winner. Before automating warehouses, it is imperative that you diligently assess your requirements or consult an industry expert so as to find the most ideal conveyor type for your processes and applications.

About Author: Kevin Hill is the content editor and online marketing manager at Quality Scales Unlimited. Always an early adopter and fast learner; Kevin combines his technical knowledge with content marketing in creative ways to give Quality Scales Unlimited a competitive edge.

For more information Web: www.scalesu.com

94 COMPANY PROFILE

Braco Electricals: Secure Connections Braco Electricals (India) Pvt. Ltd. was established in 1977 by visionary electrical engineer Mr. Ramesh Sobhani. It was his vision that has today shaped into a company that is renowned for its quality, consistency and trust. All these elementsare found in every Braco product and the company shares its vision for the future in a brief rendezvous.

C

able glands and terminal play a key role in any secured electrical grid, are extensively used in control panels, switchgear, transformers, circuit breakers and other applicationsin the field of power supply and distribution. A product of superior raw materials and stringent quality cheeks, Braco cable glands and terminals provised hassle-free solutions for a safe network in any premises.

New Projects : “Our upcoming projects are an opportunity for us to shape the future for our company and for the industry. All our upcoming projects are based on company’s nucleus philosophy” informs Mr. Sobhani. Automation is the most crucial factor in this vision. To be in sync with the future has always been a priority at Braco.

“Hence we are looking forward on manufacturing all our terminal products on completely automatic machines. Also, We aim to add impressive figures to our balance sheets by adding new products for connecting purpose, into our profile,” he adds.

This expanding vision will be supported by the growing number of Braco branch offices in the metro cities of India. Starting from the metros of India, the company will strive to reach every patron in the industry and serve them with the best. The immediate upcoming project that the promoters are most excited about is launching of all types of Aluminum Glands for domestic as well as international market. While it is the clear focus that has made all its achievements possible for Braco, today the company is focused on three areas, viz., steady growth, standardization and trust.

It has been registering consistent growth from

MAY 2017 | www.engrreview.com

electricity,” says Mr. Sunil Giasotta, CEO, Braco Electricals.

“We have been manufacturing cable glands and terminal products for the electrical industry. We will be expanding the existing segment by adding new products to it, the products that will serve the industry and will be produced by the use of latest technology and also launched our new Metal Division providing solutions in non-ferrous metals,” Mr. Sobhani adds.

Mr. Ramesh Sobhani, Technical Director (left) & Mr. Sunil Giasotta, CEO (right) Braco Electricals (India) Pvt. Ltd.

last few decades. “This legacy will continue and will be our focus area in every future planning. To complement this growth story, we aim to meet international standards of electrical industry, across the globe. This standardization of products is a step towards earning the trust of the clients and the industry alike,” says Mr. Sobhani.

Expansion Plan : Owing to its success and illustrious journey, Braco is in its full vigour to deliver exceptional results. The expansion plans encompass various factors like automatic manufacturing of products and nationwide presence. Braco will be seen in almost every metro city of India in the near future. The futuristic growth of the company is also on the radar. Manufacturing of products and equipments will be done with help of latest technology. “We have completed three decades of trust and quality and the vision of Braco is to provide products, services and solutions that will transform the way electric power utilities manage and distribute

Future Challenges : The IT boom has created new challenges for many industries. The electrical industry is no exception to it. The demand for electrical supply and its products has grown beyond imagination. Hence, meeting these demands is the biggest challenge for every player in the industry. While meeting the demands of the client, quality becomes the most fragile factor.

Quality maintenance is never compromised by Braco, and therefore, delivering quality products at competitive prices becomes a major challenge to overcome. Yet, the company has successfully manages to create a balance between these extreme factors. Speaking about the company’s plan over the next five years, Mr. Sobhani elaborates that it is to increase sales fourfold with the expansion of the factory infrastructure & totally automate production on the modern machinery. “We plan to raise our export revenue up to 50% of our current turnover through advertising and marketing of our product profile, to all the electrical markets around the world,” he concludes.

For more information Website : www.braco.in

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98 COMPANY PROFILE

Bettinelli - A formidable name in motion control & automation B

“Our presence in India means quite something in fostering a symbiotic relationship with our customers,” says Mr. Rupesh Paparaju, Director, Bettinelli Automation Components, India

ettinelli S.p.A, established in 1953, specializes in the development and manufacturing of precision motion control components and systems. In 1996 a separate division named CDS Cam Driven Systems was created for engineering solutions in automation and motion technology.

CDS produces the widest range of mechanical Cam Driven Units, commonly known as rotary / indexing tables for precision motion control applications, requiring rotary or linear transfer, positioning and handling. The products range includes, cam indexing and servo-driven tables, ring positioning drives, intermittent and oscillating drives with parallel or right angle configuration, rotary & linear part handlers, precision link transfer systems, and epicycloidal servo reducers.

The regimen starts with design & engineering, CNC induction hardening, CNC milling, grinding, quality check and then assembly, painting and shipment. In order to ensure quality, all components are machined internally, including the cam hardening by a proprietary CNC controlled induction hardening equipment. For better finish, the products are also subjected to chemical nickel plating, blasting and painting.

The manufacturing process is constantly controlled to conform to international standards.

The company’s quality systems are ISO-90012008 certified.

The company has its own subsidiaries to look after sales and service in Germany, France, United States, India, and China and representative companies in other countries such as Spain, Denmark and the Netherlands.

Wide ranging products

Strategic advantages

The broad product spectrum covers IP parallel shaft indexers, IT roller dial indexing tables, TR roller dial indexing tables, HP roller dial indexing tables, IG/IGA roller gear indexer, TL precision link conveyors, MHP/LHP part handlers, FT-HT open center ring tables and packages of rotary indexing tables. Bettinelli has a wide range of standard products. These are delivered in 3 weeks. When it comes to customized products, these are designed, manufactured and shipped in 6-8 weeks. The manufacturing takes place centrally in Italy.

Over the years, Bettinelli Group and CDS Indexers have become synonymous with high quality automation products and technologies.

“Our design and manufacturing systems have furnished competitive and strategic advantages to numerous industries in pharmaceutical, automobile, manufacturing, packaging and a plethora of other sectors. And for automation functions, our solutions are invariably preferred by companies,” says Rupesh Paparaju, Director, Bettinelli Automation Components, India. The Indian subsidiary, headquartered in Pune, serves its customers in India by providing installation, commissioning, and after-sales support. It also offers technical consultation.

In the pharmaceutical industry cam driven systems are used in filling, blister pack, tablet making and packaging machines. In automobile industry, they are used in pallet transfer tables, assembly machines, painting applications and test rigs, just to mention a few. In machining industry, they are used with advantage in deburring, lapping and pressing machines and

Parallel Shaft Indexer

MAY 2017 | www.engrreview.com

Whatever you need.

For the robots of tomorrow

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I_210x297.indd 5

Š Flickr / Robocup201

maxon flat motors and gearheads are also used in research.

In this specialised field, the compact drives excel due to their simple design with high torque resistance. Whatever you need from drive technology, maxon motor can help.

15.03.2016 08:46:52

100 COMPANY PROFILE

High Precision Fast Link Conveyor, TL Series

Roller Gear Indexers

in transfer lines. In SPM & robotics, they find applications in transfer lines, station loading, sequential operations and so on. Inwelding, these indexers are inevitable in positioners, synchronous welding, robotic welding and component transfer. Packaging too is a major application area. Cam systems are used in box filling machines, wrapping machines, cartoning and capping machines. Indexers are also used in casting, printing and cosmetics industries.

Features galore The Bettinelli products are easy to install, they can run at a speed of 800 cycles per minute; there is no wear & tear and hence they entail zero maintenance. Designed to give high accuracy (+-20 microns), these systems also feature zero backlash. CDS Indexers are known for durability. Thanks to the friction followers, they do not break or need to be replaced. They can bear higher loads compared to needle-based followers. Compact cast aluminium alloy

Part Handlers – Linear & Rotary housing, double extended cam-shaft, CNC case hardened cam-profiles, etc. are the salient features lending to high productivity.

CDS underlines precision in operations. Repeatability of +/- 0.02 mm at cam follower, Airtight special aluminium alloy housing, Flanged through-hole input and out-put shafts supported by large preloaded tapered roller bearings, and Oscillating and customized cam motion are some of the elements facilitating this.

CDS customization leads to adaptability.

Customized size, stops, input shaft, threads & tooling on output flange, bores on the housing and a number of other features like prearrangement for gearbox connection, etc. contribute to this attribute.

Proximity to the customer The Indian arm of Bettinelli, based in Pune, Bettinelli Automation Components Pvt. Ltd., is highly customer-centric. “Our presence in India means quite something in fostering a symbiotic relationship with our customers. It helps us to match our world-class products with our eminent customer support,” underlines Paparaju, Director, who has built up a team to improve Bettinelli’s response time. “CDS are high-tech products which lend themselves to enhance the operational efficiency and productivity at the customer’s end. We stay close to the customer to understand his needs and offer customized solutions within the shortest possible time to ensure peak uptime of his equipment and operations”, he adds. Bettinelli is participating in INTEC-2017 in Coimbatore to put up an impressive show of its capabilities and offerings to the automation industry.

Rotary Indexing Tables, TR Series

MAY 2017 | www.engrreview.com

- P.K. Balasubbramaniian

102 INDUSTRY FOCUS

TESTO INDIA: Eyeing the digital transformation regulations and implement them throughout.

Not only food sector but for other sectors as well government policies can play a vital role in shaping our industry.

Another important factor that has an impact on our sector could be the increasing necessities of the customers emerging out of the latest trends, technological advancements, offerings of the co-players etc. People need secure data transfer & storage systems, minimal downtime, user friendly set ups/equipments & wireless self communicating devices. These growing needs have enabled us to give various smart instruments like testo Smart probers, testo Saveris data loggers etc and surely they will push the industry to grow & deliver more.

Mr. Kalidas Bhangare, Managing Director Testo India Pvt. Ltd.

Q. Which trends will drive Automation industry in the near future?

The latest trends and advancements that we are witnessing, which are expected to drive the Automation industry are coming from the digitization of the working system. The traditional methods and processes are now getting replaced with smart solutions. The more comfortably we control the process, the better the output we get. The emergence of smartphones has simplified the functioning of every industry.

All the time consuming, manually driven operations can now be governed with just once click of the smartphone making the process more easy, accurate, fast and reliable.

Q. Please elaborate on the key factors that impact your industry?

The most important factor that can really drive our industry is the policies of the government.

If we consider food & pharma which probably is the most important and crucial sector as it involves the health of the people, it is very necessary to have stringent norms & guidelines related to it. For example quality of the cooking oil is very important to gauge the fitness of the oil. Several European countries take such issues

MAY 2017 | www.engrreview.com

very seriously and set up rules & compliances that are very effective & must be obeyed.

There are instruments such as Testo cooking oil tester t270 which is certified to measure the oil quality. In India too we need to have such

Q. What remedies do you suggest to improve the positioning of your segment?

To position the test and measurement industry as one of the rapidly growing industries, it is very necessary to come up with solutions that can reduce manual intervention, calculations and analysis time & which can support the ongoing trend of smart processes to assure an equal growth of the industry along with the tremendous growth of domestic and global demand due to enormous industrialization.

Testo has already pulled up their socks to proceed with the growing test and measurement market and is thus working constantly towards bringing in innovative and smart solutions to provide users with fast, easy and world class testing and measuring products.

For more information E-mail: info@testoindia.com Web: www.testo.in

Economical and flexible – Solutions for packaging machines

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Further information: www.pilz.com/packaging

Pilz India Pvt Ltd.

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www.pilz.in

104 COMPANY PROFILE

Loading Bay - The heart and

soul of a warehouse, unfortunately the most overlooked area

the type of vehicles and the temperature to be maintained within the facility.

Q. The Loading Bays: How to equip them?

With the approach mentioned above the motivation to reach the objective of cost reduction are the following:

Operators at the loading bay: • Safeguards the operators from the risk of accidents.

• Grants to the operator better environmental conditions, lowering their absences due to illnesses and increasing their productivity • Loading and unloading with the lesser possible effort.

Material at the bay: • To avoid material damages to the goods • To avoid breaking the frozen food cold chain • To protect goods from diverse weather conditions

Ecology and energy savings: • To avoid heating waste • To reduce heating and/ or air-conditioning costs

Mr. Kartik Gandhi, Director Gandhi Automations Pvt Ltd

T

he importance of efficiently loading goods has always been evident. It has only increased with the years. Higher cost of skilled manpower consequently causes the necessity of hiring less qualified personnel.

The cost of the goods is made up by the costs of raw materials’ production, storage, loading and shipment to the destination. With the introduction of better performing, precise and safe production machineries, a major chunk of the cost is passed over from the production to the storage and the loading process. The cost of loading the goods is a precise, inevitable phase, exactly definable that allows a scientific approach to problems and therefore, being able to arrive at solutions which may be quantified

MAY 2017 | www.engrreview.com

as Return on Investments.

Efficiently loading and unloading of goods.

For efficiently loading and unloading of goods at the loading bay the basic equipment comprises Dock Levelers, Sectional Overhead Doors and Dock Shelters. They appear to be independent equipment, but installation of any one without the other may not result in a complete solution at the loading bay. All three equipment are unbelievably interdependent. However, the choice of either one of the three depends on many factors. For example, the type of goods, the weight, volume, quantity, dimension of the courtyard, the frequency of goods movement,

Maintaining the quality: To grant a constant quality of the goods during loading and until their arrival at the consumer

Vehicles: • To facilitate the vehicles approach operations • To fill in the available spaces on the vehicles • To load and unload as quickly as possible, minimizing the waiting time of the vehicles

Speeding up the operations: • Remote controlling of the loading bay state • Remote addressing of the vehicles to the assigned bay • Remote calling of the driver when the load is finished

106 COMPANY PROFILE

Equipping also when it seems impossible: • Disposing of adequate equipment also in the warehouses without docks, at ground level • Disposing of equipment when it seems that the space of docking the vehicles lacks • Properly equipping the dock for loading light commercial vehicles

Choosing equipment which allows the maximum building integration: • That conforms to the necessity of the modern prefabrication • That may be installed only at the end of the building works • That preserves the integrity of the building parts

To choose the equipment that allows maximum electrical integration: • By drastically reducing the number of the electrical feeding descents • By reducing to the minimum the total engaged power

To choose equipment with adequate materials and finishing: • Painted with two components catalysed anti-rust and with two oven-dried components catalysed end-finished enamel, previously ecologically degreased at 100 C degrees, double phosphate, for destination on common environments • Hot dip galvanized for very humid, salted or aggressive environments • Stainless steel where fish, meat, milk is treated • Anti-burst where needed

Choosing the adequate equipment:

• For the type of activity and for the necessary carrying capacities • That does not require maintenance • That conforms to the existing regulations • That is CE certified

Inflatable Dock Shelters, Vehicle Wheel Guides are used. Also Dock-Houses can be supplied with the “Recessed Loading Bay” system, for “fresh” and “deep cold”.

How to load in order to save Each one of the above mentioned points has to be duly evaluated and each one must find the precise reply within the adopted decision.

The “Deep Cold Loading Bays”: This system includes a Telescopic Dock Leveler with a lip of one metre that remains - in rest position - closed by a Sectional Door that descends to cover the front of the whole Leveler.

The Sectional Door, that for the deep cold is 80 mm thick, has a trapeze and reduced-width bottom panel that enters and seals the inside of the pit, against special insulating parts. A horizontal insulating panel under the leveler pit insulates the tail-lift room (when existing).

The best is obtained by the option “automatic return to rest position” of the Dock Leveler.

In case of deep cold, the insulation can be increased by the use of Inflatable Dock Shelters, reaching the top of the energy saving. For avoiding collisions to the rigid insulated panels of the

It is possible to load and unload your products in a safe way and in the process obtain remarkable energy savings.

The loading bay remains with the Dock Leveler in rest position and the Sectional Overhead Door closed, until the vehicle is positioned. The driver drives back centering to the Dock Shelter and stops the vehicle the moment it gets in contact with the bumpers.

The Sectional Overhead Door is then opened only when the vehicle is positioned, brakes applied and engines shut off.This eliminates the exit of hot air, intake of cold air (or the opposite in hot and inside conditioned places) and intake of exhausting gases in the warehouse. After the Sectional Overhead Door opens, the lip of the Dock Leveler connects to the truck bed for loading / unloading to take place. At the end of the loading/unloading the Dock Leveler is put in the rest position and the Sectional Overhead Door is closed, without moving the vehicle. The vehicle then departs at the end of the process.

How much time elapses between the arriving of the vehicle and the beginning of the loading is the big question that must be solved.

The shorter it is, the greater is the saving and consequently has a bearing on the material cost.

For more information Off : +91 22 66720200 / 66720300 (200 lines) Fax : +91 22 66720201 Email : sales@geapl.co.in Web : www.geapl.co.in MAY 2017 | www.engrreview.com

ENGINEERING REVIEW |

107

| May 2017

108 TECH TRENDS

AUTOMATION

How Electronic Pressure Control Works Design innovations

Mr. Rushil Shah, Managing Director Shavo Technologies Pvt. Ltd.

A

s the trend towards automation continues, electronic control of pressure is a logical progression. Such electronic control of pressure has in fact become commonplace — both to allow automatic control of pressure for production machinery and for controlling pressure from a central location, even if the regulator is placed in an inaccessible or hard-to-reach location.

Instead of requiring operators to set pressure manually, a regulator may contain an electric motor that turns an adjusting stem until the desired outlet pressure is reached.

Another design — sometimes referred to as an I/P, E/P or U/P transducer — accepts an electronic input signal (either I for current, E or U for voltage input), and produces an output pressure that is proportional to that signal.

If the command signal 4-20 mA (or 1-5 V DC) or 0-10 V DC calls for greater pressure, a valve in the regulator shifts to expose the outlet connection to the higher incoming pressure.

If lower pressure is called for, a valve shifts to open and bleed the outlet to atmospheric pressure. With the I/P, E/P or U/P designs, the device controls regulator pilot pressure, comparing this pressure to the command signal and acting accordingly to either decrease or increase outlet pressure, which in turn, increases or decreases the regulator outlet (process) pressure. However, process pressure is affected by changes in flow, temperature and other process disturbances, so to sense these changes and adjust the pilot pressure accordingly, the “loop” is often closed in a PLC or central control room.

A third type of electronic controller “closes the loop” with an onboard microprocessor that takes an electronic signal from a pressure transmitter located on the outlet of the regulator, compares that signal to the command signal and automatically adjusts the pilot pressure to

obtain the desired process pressure to compensate for any process disturbance.

Right selection The pneumatic controlled regulator will be selected to meet the needs of the application like inlet and outlet pressure range, flow capability, media compatibility, porting configuration while the electronic control head is common.

By this combination a great variety of applications can be served.

If needed, the regulator can also supply an electronic signal representative of the process pressure for monitoring, data acquisition, etc.

Versions that interface with digital controls are also available. The accuracy of such a closed loop control is down to 0.1% if using an electronic regulator TESCOM ER5000 as a standalone component. If it is working together with a pneumatic controlled pressure regulator, the accuracy of the entire system depends on many factors like hysteresis of the regulator, sticking effects of O-rings, and the application environment. Typically, pressure control accuracies of 0.25% can be achieved.

For more information Web: www.shavogroup.com MAY 2017 | www.engrreview.com

Chemical Oxygen Demand & Dissolved Oxygen ANALYZER Municipal Wastewater I Industrial Wastewater I Environmental Testing

HI83399 Water & Wastewater Multiparameter (with COD) Photometer and pH meter COD is used as a measurement of pollutants. It is normally measured in both municipal and industrial wastewater treatment plants and gives an indication of the efficiency of the treatment process • It can analyze Water and wastewater quality parameters using 73 different methods and allows measurement of COD, Total Nitrogen and Total Phosphorus.

• HI83399 doubles as a professional pH meter with its digital p pH/temperature electrode input.

HI98194 Multiparameter pH/ORP/EC/TDS/Salinity/DO/Pressure/ Temperature Waterproof Meter The HI98194 is a waterproof portable logging multiparameter meter that monitors up to 12 different water quality parameters including 6 measured and 6 calculated.

The microprocessor based multi-sensor probe allows for the measurement of key parameters including pH, ORP, conductivity, dissolved oxygen, and temperature.

• Color Coded, Field Replaceable Sensor • Rugged Thermoformed Carrying Case • Standard or Quick Calibration • Quick Connect Digital Probe • Auto-sensor Recognition • Waterproof Protection • Long Battery Life • Data Logging

Hanna Equipments (India) Pvt. Ltd.

Kharghar, Navi Mumbai - 410210 +91 22 27746554/55/56 Mobile: 7045792167/68/69 Email: sales@hannainst.in Web: www.hannainst.in

110 TECH TRENDS

AUTOMATION

Small and ready to Conquer the world

A

Canadian company has set itself the goal of building the world’s smallest and most accu-rate industrial robot arm. The device is small enough to be held in one hand.

As so often, the story begins with a brave start-up. Mecademic was founded in 2013 by Jonathan Coulombe and Ilian Bonev. The two met at the ÉTS engineering university in Montreal – where Bonev is a professor – while Coulombe was finishing his graduation. Together, they developed a training robot for colleges and uni-versities before taking a step further with Mecademic. Their goal is to develop an industrial robot that is much smaller, more precise, and more intuitive to operate than any of the existing models.

The controller is integrated into the base Three years later, Bonev and Coulombe finally made it: Their Meca500 is a robot arm with six degrees of freedom and only half the size of a regular industrial robot. It weighs

only five kilograms, with a base about the size of your palm. Nevertheless, it has a load capacity of 500 grams. The controller is integrated, which saves even more space and drastically simplifies operation. It only takes a 24 V power supply, a computer, and an Ethernet cable to program and operate the Meca500.

Compact size due to flat motors Ilian Bonev is proud of his development: “It was quite a challenge to fit all the components into such a small space.” The drives also needed to be sufficiently small, while still being powerful and compliant with high quality standards. “They simply have to be the best in terms of precision and long service life. After all, they must run for several years in continuous operation.” That’s why Mecademic decided to use brushless flat motors from maxon. These DC motors are renowned for their compact design and high torque. In the Me-ca500, they are combined with zero-backlash gearheads and

The Meca500 has six degrees of freedom and weighs only five kilograms.

The controller is integrated into the base. Images ©Mecademic

MAY 2017 | www.engrreview.com

Image © Mecademic

112 TECH TRENDS

maxon motor offers a wide selection of brushless flat motors perfectly suited for applications in robotics.

Image ©maxon motor

high-resolution encoders for precise movements. The robot arm has a repeatability of 0.005 millimeters. That is twenty times less than the thickness of a sheet of printing paper.

Collaborative robots through firmware updates “Our goal is to create a new market for industrial robots and automation,” says Ilian Bonev. In the minds of its creators, the Meca500 is only the starting point for a whole line of robots. “We want to offer the smallest and most precise robots for industrial users to pave the way for new products, applications, and discoveries.”

New types of robots are already being developed. The start-up is also working on a gripper for the arm. Cus-tomers receive firmware updates as soon as they become available.

With these updates, the Meca500 will soon be able to function as a collaborative robot, with a function to prevent collisions and a zero gravity mode. Many other applications are possible, for example in medical technology, to assist surgery, or in au-tomation systems. However, the robot arm is also able to perform pick-and-place or inspection tasks.

MAY 2017 | www.engrreview.com

Several Meca500 are already in use in various places all over the world, with many more to come. Mecademic handles the production of robot arms in-house to ensure quality. The start-up already employs eight people. They machine the aluminum parts of the robot arm on precision equipment and assemble the components in-house. On request, the Meca500 can be shipped neatly packaged in a case.

Author: Stefan Roschi, editor maxon motor

For more information maxon precision motor India Pvt Ltd Niran Arcade, No.563/564, 2nd Floor, New BEL Road, RMV II stage, Bangalore- 560 094 Phone: 91 80 41734132 E-mail: info.in@maxonmotor.com Web site: www.maxonmotor.in

Turning workplaces into safer places

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Thermoplastic enclosure TZM / TZF ■ Manual release, emergency exit or emergency release ■ Long life, double insulated ■ Holding force 1500 N ■ Power to unlock/power to lock principle ■ With LED on request ■ Protection Class IP 67 to EN 60529 ■ MAKE IN INDIA

116 TECH TRENDS

AUTOMATION

Rollon creates new design scenarios with its structural guides “Speedy Rails�

Following the acquisition of TMT, the Rollon Group has expanded its offering by adding a complementary product, able to offer a greater design freedom for many applications.

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linear motion solution which is also a structural product, able to create new design scenarios. Rollon, the Italian Group with a direct branch in Bangalore and in Germany, France, the United States, China, Japan, specialized in linear motion solutions, presents Speedy Rail: self supporting rails consisting of both a structural and a sliding system, thus ensuring a greater design freedom to designers for applications in the automotive, packaging, and the ceramic, marble, glass,

MAY 2017 | www.engrreview.com

wood and metal processing industries.

Following its recent acquisition of the Milan based company TMT, Rollon has added yet another product to its offering with a complementary solution: the Speedy Rails are self-aligning structural rails made of hard anodized extruded aluminium profiles and steel bearings coated with a plastic compound.This combination makes the product highly resistant to dirty environments and to wear, ensuring a life of up to 80,000 kilometers with no lubrica-

microScan3: A NEW GENERATION OF SAFETY LASER SCANNERS.

What happens when SICK, the market leader for safety sensors, brings together its comprehensive knowledge, extensive experience, and cumulative innovative strength in a new safety laser scanner? The answer is easy: the microScan3 – setting a new standard for the safety and productivity of your applications. Every single detail has been carefully thought out to provide the best possible solution for your requirements where the protection of machines and systems is concerned. Innovative scan technology, rugged design, intelligent connectivity, and intuitive operation are characteristics that can't fail to impress at first glance and will keep on inspiring you time and time again. We think that’s intelligent. www.sick.com/microScan3

Anzeige_microScan3_A4_4c_201510_en.indd 1

18.02.2016 17:37:46

118 TECH TRENDS

tion or maintenance. The large sized rollers and the convex profiles make it the ideal solution for applications in the harshest environments, such as ceramic processing or welding. The plastic compound coating of the rollers also allows the smaller debris to be absorbed without adversely affecting its sliding quality.

The most significant benefit offered by the Speedy Rails is their self supporting property: tough and light, the aluminum profiles provide the frame for the sliding system without the need for bases or other supporting surfaces, thus giving designers the opportunity to work with different designs, creating new configurations for multiaxial Cartesian systems. The solutions also avoids the costs of an independent frame, the need to produce and fit a new linear rail above it, ensuring cost savings for our customers.

The Speedy Rails can be used as linear rails or actuators, and can be operated with a belt o with a rack and pinion system. They are available with V type and cylindrical rollers, in seven different sizes: 35, 48, 60, 90, 120, 180 and 250 mm. The rails ensure high speeds, up to 15 m/s, and great accelerations, up to 10 m/s2, as well as an outstanding capability to control misalignment: Âą 4 mm. The product also offers a great loading capacity, higher than 3,000 kg for gantry configurations with 4 cursors and 8 rollers. Lastly, the rollers made of a plastic compound ensure a very quiet operation, unobtainable with steel components.

Thanks to Speedy Rail’s unique properties, Rollon can offer its customers an even more comprehensive range of products for the different applications and market needs, taking a step forward towards its growth and consolidation strategy as global provider for all linear motion solutions. Numerous end markets and a vast clientele are Rollon’s strong points. The company is known for high quality standards in its products, attentive pre-sales support and precise product customization.

For more information Web: www.rollonindia.com MAY 2017 | www.engrreview.com

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120 TECH TRENDS

AUTOMATION

Ultra-High-Performance Machine Vision

Fixed-Focal (8mm / 16mm / 25mm / 50 mm) F/1.8 Lenses for 1.1” 3.1-μm-Pixel-Pitch Imagers (Model: M111FM08 / M111FM16 / M111FM25 / M111FM50)

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amron continues to take a proactive stance in the development of machine vision fixed-focal lenses for high-resolution mega-pixel imagers, listens to valuable voices from customer, and pursues advanced optical performance and distinguished ease-ofuse for customers.

With increasing emphasis on higher-resolution fixed-focal lenses for machine vision, Tamron is pushing Ultra High Resolution (12 MP) lens series for 1.1” 3.1-μm-pixel-pitch imagers, the highest-contrast and highest-resolution lens in Tamron’s machine vision line-up. Its distinguished optical and mechanical performance has gained a solid reputation from a large number of customers. We have launched 4 models in this series having Focal length of 8 mm, 16 mm, 25 mm and 50 mm.

Key Features Industry-Leading High Contrast and Resolution The lenses, optimized for 3.1-μm-pixel-pitch imagers, equivalent to 1.1” 12 mega-pixels, offer the highest contrast and resolution among Tamron’s machine vision fixed-focal lens line-up. Tamron’s proprietary optical design ensures identical high contrast and resolution for all four lenses irrespective of focal length.

Lens Designed for High-Fidelity Imaging Use of state-of-the-art optical technology enables high contrast and high resolution from the corner to the periphery of images despite the large aperture size. The highest-contrast and resolution performance in Tamron’s machine vision fixed-focal lens line-up also opens gates to other areas of applications including traffic monitoring, notably for ITS (Intelligent Transport Systems).

Combination of Advanced Coating MAY 2017 | www.engrreview.com

Technology and Use of Diverse Types of Lenses Tamron integrates many advanced technologies such as broad-band anti-reflection coating, selection of lens materials, and leading-edge geometric design to achieve high contrast and resolution required of fixed-focal lenses for 1.1” 3.1-μm-pixel-pitch imagers. Tamron’s proprietary coating technology is employed to enhance the lenses light transmittance, and combinations of diverse types of lens elements are optimized to bring the resolution to the maximum height. An aspherical lens is deployed on a wide-angle model for the first time in Tamron’s machine vision lenses.

Uncompromised Image Quality at Close Distances High image-fidelity is maintained at frequently-used close distances as demonstrated by Tamron’s other current machine vision fixed-focal lenses.

Enhanced Functionality and Utility Well-tuned rotation torque of both focus and iris control rings facilitates smooth adjustments of focusing and aperture. For ease of installation, the rings are also equipped with a lock mechanism, similar to Tamron’s other current machine vision fixed-focal lens models; the rings can be locked at a choice of three lock screw positions (two positions for the Model: M111FM08).

Designed for Rugged Lens Appearance Metal barrels are adopted for durability and vibration-resiliency, giving a rugged appearance to the lenses.

Camera Compatibility The new high-performance lenses are compatible with a broad range of cameras that use imagers up to 1.1” and an image circle diameter of 17.4mm (an effective image circle diameter of 17.6mm).

Elaborate Inspection Procedures Tighter test conditions are applied to ensure high contrast and resolution, providing ultimate uniformity across the field.

For more information https://tamron.in

TECH TRENDS 121

AUTOMATION

DATAPAQ EasyTrack3:

more memory, easy handling

F

luke Process Instruments has equipped the data logger with a rugged and light polycarbonate casing that withstands harsh treatment and heat up to 100 °C without distortion and without harm to the electronics. Versions with four or six thermocouple channels are available. Data is stored in a non-volatile memory – the capacity has been tripled to up to 18,000 readings per channel. The loggers use replaceable 9 V batteries. An intelligent power management ensures a long battery life for 50 and more profiling runs. Calibration certificates stored aboard the logger can be printed anytime.

When the logger is connected to a PC (via USB), the software now starts automatically.

Reviewing and analyzing the data, users can dynamically change the language.

Logger diagnostics is much facilitated by a quick reference guide and animated tutorials.

For remote diagnostics, status data can be emailed to the manufacturer’s tech support.

Fluke Process Instruments supplies a versatile range of profiling systems with probes and thermal barriers to suit a variety of applications.

The new pro version logger carries out up to three consecutive profiling runs before data download to a PC. It features a traffic light indicator that instantly shows whether process criteria have been met. The DATAPAQ EasyTrack Insight Professional software includes advanced analysis functions such as rise/fall, peak difference, area under curve calculation, marking of up to six oven zones in the temperature graph, a probe map for high repeatability, saved zooms for even more comfortable reviewing and sharing of data, and customized profile reports.

Monitor

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Locations.

IIoT Advantage: Visual Management for Process Visibility Red Lion’s ProducTVity Station is a ready-to-deploy system that gathers data to drive plant-floor performance and improve process visibility in days, not months.

• Display real-time KPI data and Andon messages on any television • Enable communication between 300+ industrial protocols • Support a variety of physical interface media, from serial to Ethernet and USB Learn more today at www.redlion.net/VisualManagement

Connect. Monitor. Control. I www.redlion.net © 2016 Red Lion Controls, Inc. All Rights Reserved.

For more information www.flukeprocessinstruments.com www.engrreview.com | MAY 2017

122 TECH TRENDS

AUTOMATION

HARTING offers miniaturised connection technology With the new DIN 41612 3Q/3R types female connectors, HARTING provides device manufacturers with the right kind of connection technology for successful miniaturisation HARTING is offering the new DIN 41612 3Q/3R type multipoint connector.

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• Connectors are a third of the size of a regular DIN connector • Designed for connecting two circuit boards located perpendicular to or alongside each other

MAY 2017 | www.engrreview.com

evice manufacturers for the industrial sector have been following the trend for miniaturisation for a long time now, reducing the size of their products more and more. In order for this to be successful, all system components need to get smaller and smaller, too. Observing this trend, HARTING can now offer users the kind of miniaturised connection technology they need – in the form of the new DIN 41612 3Q/3R types female connectors.

With the new DIN 41612 3Q/3R types female connectors, HARTING provides device manufacturers with the right kind of connection technology for successful miniaturisation. The new types are only a third of the size of a regular DIN connector, reducing the space required for small-scale applications. They are available with or without a fastening clip and are particularly designed for connecting two circuit

boards located perpendicular to or alongside each other. 3B, 3C, 3Q and 3R type plugs are also available to fit.

Through Hole Reflow (THR) and wave soldering technology can be used for connecting to the circuit board. The 20 or 30 contacts with compact 2.54mm spacing can each take up to 2A, making this a small but nevertheless robust and powerful solution.

The versions made of high temperature material (THR) are particularly suitable for use with the reflow soldering method. These new connectors are just as robust as their full and half width “big sisters”, providing the tried and tested reliability that many users appreciate in DIN 41612 connectors. HARTING also offers custom loaded options in addition to the standard versions.

For more information Web: www.HARTING.com

124 TECH TRENDS

AUTOMATION

HARTING introduces the modular PushPull V4 Industrial connector The new innovation provides process reliability through easy handling with a locking device that prevents unintentional unplugging

T Highlights • Greater resistance to aggressive operational equipment • Locking device that prevents unintentional unplugging • Uniform cable clamp that uses just one seal, instead of the conventional three

he new HARTING PushPull V4 Industrial offers a new housing material that also withstands extremely aggressive chemicals, a locking device, and a more flexible cable intake. These innovations – along with even more – offer the user enhanced process reliability and make the PushPull fit for demanding applications.

Production processes are becoming more and more modular, and today’s connectors used to plug in individual modules need to cope with significantly higher mating cycles than just a few years ago. HARTING meets these boosted demands imposed on device cabling and will use HANNOVER MESSE to present the modular HARTING PushPull V4 Industrial connector and highlight its numerous innovations.

Innovative features A new housing material provides greater resist-

MAY 2017 | www.engrreview.com

ance to aggressive operational equipment, as well as a locking device that prevents unintentional unplugging. Yet another innovation and simplification is offered by a uniform cable clamp that uses just one seal, instead of the conventional three – even while offering the user the possibility to use increased cable diameters. Simplified and safe handling combined with absolute robustness make your application more reliable and process-safe.

For more information Web: www.HARTING.com

126 TECH TRENDS

AUTOMATION

Safe monitoring with complete solutions One-stop sensor and control technology Fig. 1 Slimline coded safety switches PSENcode

S

afety gates, covers and flaps safeguard access to plant and machinery. In particular they provide protection against hazardous movements of plant and machinery or from flying parts. The challenge for design engineers is to choose the right solution from the wide range of safety switches, guard locking devices and safety gate systems available.

Increasing automation in mechanical engineering means that the demands on machine safety are also rising. The issues of availability, cost-effectiveness and process safety must all be accommodated. Design engineers have access to a wide range of sensors for safety gate monitoring. These operate to different principles and offer a variety of design options

MAY 2017 | www.engrreview.com

for safe, but user-friendly solutions. After all, if the machine is not user-friendly, manipulation of safety equipment is inevitable.

When selecting the right components for safe monitoring of movable guards in accordance with EN 60947-5-3, there are various questions that need to be answered, such as: Does it involve a gate, cover or flap which is regularly opened and closed? Does the process need protecting as well as the operator? Are components exposed to heavy soiling, strong vibration and extreme temperatures?

Mechanical safety switches for simple applications Mechanical safety gate switches are suitable

for safety gate monitoring or guard locking functions on simple safety gate applications, where there are no increased requirements for protection against manipulation and defeat.

They prevent a safety gate, cover or flap being opened unintentionally, thanks to increased actuator extraction force. Many applications require two switches to provide the necessary safety. That can quickly increase the engineering work involved.

In extreme environmental conditions, where contamination is present for example, or mechanical overload, when safety gates drop over the course of time, the lifetime of a switch is reduced considerably. In such cases, Pilz safety bolts PSENbolt represent a safe, complete solu-

128 TECH TRENDS

Fig. 2 Safety gate monitoring devices: PSENsgate, PSENbolt and PSENslock

unique fully coded actuator, where a PSENcode switch accepts only one PSENcode actuator, excludes any manipulation.

Integrated evaluation also enables the PSENcode to be connected in series without compromising the safety classification; as a result, there is no need for additional inputs on the evaluation device.

Additional process protection for increased requirements

tion. The combination of safety switch, handle and bolt is particularly suitable for safety gates that are difficult to adjust or in areas where safety gates are opened and closed frequently, as the actuator is mechanically guided into the switch actuator head.

Alternatively Pilz also offers the safe hinge switches PSENhinge for rotatable and hinged gates and flaps. They are better protected against manipulation because they are built into the hinge of the safeguard and are thus concealed, while also saving space.

Non-contact safety switches – Maximum safety Non-contact safety switches are becoming increasingly important, particularly on machines that are operated frequently and are exposed to heavy vibration. As the response tolerance is generally high, these switches are flexible and easy to install on the machine. Non-contact safety switches are also suitable for applications with increased protection type requirements of IP67 and IP69K. Non-contact safety switches distinguish between two operating principles: magnetic safety switches with normal manipulation protection and coded safety switches with high manipulation protection. A compact design is characteristic of both switches and enables the installation to be concealed; that’s an important

MAY 2017 | www.engrreview.com

factor when developing safe machinery. What’s more, with the Pilz safety switches PSENmag and PSENcode it is possible to achieve PL e of EN ISO 13849-1, SIL 3 of EN/IEC 62061 and Cat. 4 of EN 954-1.

Magnetic safety switches PSENmag are particularly cost-effective as their installation saves both time and space.

Connector and cable for all mounting and approach directions, plus an assured operating distance of 3 or 10 mm, enable flexible assembly and rapid, simple installation. Due to their magnetic action principle, magnetic safety switches are also suitable for use on machinery with a high stainless steel content, such as packaging machines for example.

Coded safety switches with RFID technology are the right choice for applications in which metal swarf is discharged. With magnetic switches there would be a risk of metal dust being deposited, invalidating the safety mechanism.

Generally speaking, coded safety switches such as Pilz PSENcode are used when the demand is for safety and a high level of protection against manipulation. They combine integrated evaluation and excellent diagnostics with builtin protection against manipulation and defeat, all in a compact design.

Various coding types provide different levels of manipulation security. For example, the

Many doors, covers or flaps must be opened more frequently for operational or assembly purposes. The disadvantage of mechanical guard locking devices is that the adjustment has to be as precise as possible. For this type of requirement Pilz offers the PSENslock, a non-contact, coded safety switch with a magnetic interlock of 500 N or 1000 N, all in one system. With this combination of safe position monitoring and process guard locking, PSENslock provides a safe alternative to existing mechanical technology. A high level of protection against manipulation and defeat, combined with low wear and tear, ensure a long service life.

When space is at a premium, there are some circumstances in which safeguards must be located close to a hazardous movement. In this case the hazard may still remain once the machine is switched off. This is known as a hazardous overrun, and in such a case it is absolutely essential to use a safe guard locking device. The guard lock is only lifted once standstill is safely detected or after a safe delay time.

These tasks can be performed by mechanical guard locking devices with spring interlock, such as the PSENmech or integrated safety gate systems PSENsgate from Pilz.

Integrated systems save time and money The safety gate system PSENsgate from Pilz relies on a combination of electronics and mechanics. It meets the requirements of the very highest category in just one system. The compact safety gate system combines safety gate monitoring, safe guard locking and control elements, including additional functions such as E-STOP and escape/auxiliary release. As the system also detects broken pins and broken bolts, it offers additional safety for machinery with a particularly high hazard potential. Complete systems such as these are mostly used on larger safety gates.

130 TECH TRENDS

Fig. 3 Small, flexible assembly – Magnetic safety switches PSENmag

ponents. So the user has no need to check the data sheets or run complex tests in order to ensure that the selected components will interact smoothly in practice.

Individual Pilz components can be packaged together to suit any automation requirement.

The comprehensive product range covers the whole spectrum of safety requirements for safety gate monitoring.

Safety even without guards

Coding guarantees protection against manipulation and defeat. A closing lock or reset interlock can also be implemented by using up to five padlocks on the bolt.

The benefits of complete solutions With safety-related equipment on machinery it’s not just the individual components that matter but the way in which they interact. In this respect, complete solutions with totally compatible components comprising safe sensor and control technology offer high potential savings.

Corresponding sensors and evaluation devices from a single manufacturer operate with compatible interfaces between the com-

Fig.4 PSENopt II light curtains offer no dead zones

Increasing automation in mechanical engineering means that the demands on machine safety are also rising. The issues of availability, cost-effectiveness and process safety must all be accommodated. Static or one-dimensional safeguards are increasingly reaching their limits, particularly on robot applications.

For dynamic safety concepts, sensors must be able to assess events in a clearly graduated manner. For example, they should be able to distinguish whether a person is within the potential action radius of a hazardous movement (warning zone) or has already accessed a zone with an increased safety requirement (detection zone). It must be possible to adjust these zones dynamically and to track the movements of a machine or robot, for example.

New, camera-based processes, such as those used by the safe camera system SafetyEYE for zone monitoring or the camera-based, mobile protection system PSENvip for press brakes, can monitor protected fields and detection zones safely in 3D. These sensor systems from Pilz interact with the evaluation function via safe communication channels and guarantee optimum plant productivity.

On systems such as these, safety is no longer based on a strict, physical separation of process and operator, but rather on mutual co-operation between man and machine. As all the previous, conventional floor-based safeguards are removed, innovative workplace concepts can be implemented, particularly in those areas where man and machine have to co-operate closely.

The impact on efficiency and productivity is obvious.

For more information Pilz India Pvt. Ltd E-mail: info@pilz.in MAY 2017 | www.engrreview.com

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132 TECH TRENDS

AUTOMATION

NORD DRIVESYSTEMS introduces new LogiDrive standardized AC vector drives Specifically designed for intralogistics and baggage handling systems, the new LogiDrive standardized AC vector drives from NORD DRIVESYSTEMS facilitate planning, configuration, and spare part management through a project-based reduction of variant complexity.

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hese drives meet the highest efficiency standards – IES2 system efficiency and IE4 or Super Premium Efficiency for the motor by itself – and reach excellent efficiencies even in the partial load range and at low speeds. They therefore pay for their initial cost within a few years or even only months: Total expenses over the product lifespan are significantly reduced. The systems allow for simple daisy-chaining; short power lines can be connected from one drive to the next.

The user-friendly systems consist of a helical-bevel gearbox, an IE4 permanent magnet synchronous motor, and a frequency inverter for installation near the motor. They are easy and quick to install thanks to all pluggable connectors.

Maintenance switches, key switches, and direction switches on the device allow for flexible direct access to individual drive axes

Designed for intralogistics and baggage handling systems, LogiDrive units save operating expenses as well as costs for stocking spare parts MAY 2017 | www.engrreview.com

Designed for intralogistics and baggage handling systems, LogiDrive units save operating expenses as well as costs for stocking spare parts

for set-up or service. Built into a light alloy case, the compact drives are also easy to handle.

Boasting a large overload capacity, the drives come in three preferred sizes that match the typical performance requirements in intralogistics and airport applications. Conveyor speeds and running directions are regulated by the LogiDrives’ frequency inverters. These VFDs are optionally available with an incremental encoder for highly dynamic applications.

The STO and SS1 safety functions according to EN 61800-5-2 are included by default.

Drive-related sensors can be connected via M12 plugs. Sensor data collected by the inverters can be passed on to higher-level systems, which reduces otherwise necessary wiring.

LogiDrive installations can be deployed around the world thanks to comprehensive certifications. Interfaces for all common bus systems are readily available.

For more information Web: www.nord.com

ROSS CONTROLS Pneumatic Safety Solutions Achive your Safety Requirements through Lockout/Tagout Compliance Your Simple Solution......

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ROSS CONTROLS INDIA Pvt. Ltd. Plot No. 113, Ambattur Industrial Estate, Chennai 600 058, India Phone: 91-44-2624-9040 Email: ross.chennai@rosscontrols.com

www.rosscontrols.com

134 TECH TRENDS

AUTOMATION

Igus data cables for the smallest bend radii in moving applications This is a new high-end chainflex series with alloy conductor and TPE outer jacket for radii of 4xd in the largest test lab in the industry with a floor space of 2,750 square metres, and have qualified for small bend radii down to 4xd in continuous motion. This enables igus to offer on the market the smallest bending factor for moving data cables in e-chains. This is made possible mainly by the combination of the new high-performance alloy conductor material and the highly flexible igus TPE outer jacket, which prevents cracks and breaks. The jacket material additionally offers the highest possible abrasion resistance in combination with energy chains from igus.

For extremely tough environments

The new chainflex data cables CF298 and CF299 with TPE outer jacket for the smallest bend radii down to 4xd. (Source: igus GmbH)

The CF298 and CF299 enables igus to offer on the market the smallest bending factor for moving data cables in e-chains MAY 2017 | www.engrreview.com

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he latest generation of chainflex data cables with a new alloy conductor and a halogen-free TPE outer jacket is ideally suited for the smallest bend radii down to 4xd with cycle numbers of over 40 million strokes.

The new high-performance conductor alloy from igus is the solution for highly dynamic, fast applications with small radii from 15 millimetres. The new chainflex series CF298 and CF299 are a unique cable series for extremely heavy duty at the smallest radii, and can be delivered from stock.

Dynamic applications with very small bend radii can quickly allow the copper cores of conventional cables to meet their mechanical stress limits. For confined spaces, igus has now introduced the new data cable series in the product range. The CF298 (unshielded) and the CF299 (shielded) have been tested intensively

The new generation of igus data cables is ideal for short, very quick movements, for example, in pick-and-place machines or other very fast handling applications. They are also suitable for both indoor and outdoor applications due to their resistance to UV, low temperature and oil. Since the cables are certified according to ISO Class 1, they can also be used in clean rooms. The new data cables are designed for up to 40 million double strokes in e-chains. As a result, igus guarantees a life of 36 months here too, as for all chainflex cables. The CF298 and CF299 are now available from stock with various number of cores and conductor nominal cross-sections.

For more information Web: www.igus.in

136 TECH TRENDS

AUTOMATION

How technology can be used to prevent robberies To avoid robberies, one must look at a intrusion alarm system

By Dilip Sonawane, BU Head, Intrusion Detection, Vighnaharta On 5th of January 2016, 15 apartments robbed in Gaur City One at Noida Extension ( Source: TOI, Delhi) On 31st May 2016 robbery of cash and gold worth Rs.2L at pune (Warje) by broken the main door( Source: DNA)

S

uch incidents are common in India and very risky for property and personal safety.

To avoid such incidents, we must think about our home security. When we think about a Intrusion alarm system, We consider the quality of service, how expensive the equipment is, how customer-friendly the it is, and most importantly, what security features are offered.

Today there are so many systems available in the market with so many features.

Security systems are designed to perform certain tasks when a secured zone is breached.

Intrusion detection system is a device having number of components and sensors to monitors the malicious and unwanted activities in our day to day life.

leading indigenous manufacturers of intrusion alarm panels with complete range of sensors, perimeter fencing beam detectors. The panels are ideal for all residential, bungalows, villas.

Vighnaharta V-cop Silver GSM Home Kit The V cop Silver home kit is consisting of followings: • Intrusion alarm panel to arms and disarms the security systems, communicates with each installed component, sounds the alarm when a security zone is breached • Gas leak detector detect LPG/PNG gas leakage in the home • Wireless door sensor to detect entry.

• Flasher siren and remote.

How Vighnaharta can help Vighnaharta has a very useful model for Intrusion Alarm with helpful features. To avoid any kind of emergency condition and to secure you and your love once we have one stop solution “V-cop Silver”.

Vighnaharta makes V-cop Silver Intrusion alarm panel is ‘Make in India ’ Panel & also it is very cost effective. Vighnaharta is one of the

MAY 2017 | www.engrreview.com

This V-cop silver GSM hybrid panel can read

inputs from 9 wired and 32 wireless sensors in any emergency incident and having capacity to report up to 10 entered number by sending message and call.

When the security system is armed at the control panel, all sensors will communicate with it by reporting that the point of entry is secure. If it monitored a door or a window suddenly be opened, and security circuit is broken.

Then it will give an alarm and we can come to know about intrusion. The V-cop silver panel is available in GSM, PSTN & IP Models.

For more information email-dilips@vighnaharta.in http://vighnaharta.in/

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140 PROFILE

Nikopas Engineering : Benchmarking the standards

W

Mr. Dilip B. Sawant, Managing Director NIKOPAS ENGINEERING PVT.LTD.

e are Manufacturers and Exporters of ‘nkp’ BRAND THREAD CUTTING DIES AND DIE-NUTS made of CS or HSS Material. We produce and supply Cut Thread Split Dies. However, ground threads Dies (lapped finish). Gun Nose Dies can also be supplied. Generally HSS Dies are manufactured out of M2 grade material; however, dies in 5% Co. (M35) and TIN Coated can also be supplied.

We produce vide range of Thread forms standard as well as non-standard - RH as well as LH sizes from 1/8”(3mm) to 4” (100 mm) in COARSE as well as FINE pitches. We produce different Thread Forms, such as, BSW, BSF, UNF, UNC, UNEF, UN, NS, WHITHWORTH FINE, METRIC(FINE, COARSE), BSP BSC, BSCON, BSCY, ME, Pg, NPT, BSPT, ACME, BUTTRESS, ETC. Generally, Dies & Die Nuts supplied by us are cut threads, split and thread produced is to medium/6g/2A tolerance. However, Company

is specialized in manufacturing Dies & Die Nuts to various thread tolerance such as 2A, 3A, 6g, 8g. We also manufacture as per requirements – may be on specific Drawings from buyers, we request you to please indicate your choice of requirement from our large Range of Products (More than 2000 different designs) indicated in our Website referred above.

To get more details you may please check our Website: www.nikopas.com or mails us on nkpmktg@gmail.com We have our Authorized Stockiest in Christchurch, NEW ZELAND. We are at present manufacturing and exporting to UK, TURKEY, MIDDLE EAST, SOUTH AFRICA and NEW ZEALAND on monthly basis large quantities as per their requirements.

For more information nkpmktg@gmail.com Mobile - 9765560428 Web - www.nikopas.com

Technical Details : Threading Dies and Hex Die-nuts • As a rule dies are manufactured solid, pre slotted (Form B). The dies produce male threads within the tolerance zone 6g or medium fit. The narrow web (Slot) on Die can be easily cut off with cut off wheel, when special tolerances are required. The Die will then be adjustable (form A).

• Generally two types of dies are in common use , Cut Thread Dies and Ground Thread Dies. Ground Thread Dies have thread lapped and produce good quality threads. They are more accurate and generally used on machines. Cut Thread Dies are used by hand .

• Round Dies are used to produce threads where as Hexagonal Die-nuts or Rethreading Hex Die-nuts are used for repairing of damaged or worn out threads. A simple spanner is used to drive the Hex Die-nuts.

• nkp (LAPPED) Dies are ground after hardening in exact concentricity to their threads in both the perpendicular and horizontal planes. In good working conditions the Dies will always run true on the work piece.

• nkp (LAPPED) Dies produce exceptionally good finish.

• The design and heat treatment of dies give a high efficiency in steel up to 750 N/mm2. For steel with tensile strength >750 N/mm2 and shot chipping brass special types Dies are available.

• The number of flutes in the Dies depends on the nominal size of the thread and on the application.

• The High Speed Steels and special Carbon Steels used for manufacturing of Dies are subject to a strict quality inspection.

• The carefully supervised heat treatment produces quality and highly efficient tool life.

• The quality and accuracy In size of the thread produced depends essentially on many factors such as machine should be in Al condition preferably with positive feed and chuck having axial and radial compensation. They prevent defective threads. Special attention must be paid to perfect alignment of the work pieces.

• True alignment of work piece and Die are of prime importance.

• Dies must be sharpened correctly and in due time. Blunt or faulty re-sharpened tools produce defective threads and increase torque up to 100 %, causes excessive wear and breakage.

• While producing male threads with Dies it should be noted that the diameter of the bolts / component must always be a little smaller than the nominal size of the thread. While producing ISO male threads within the tolerance position 6g or medium, the negative allowance for the major diameter must be considered (major diameter of bolt = NOMINAL SIZE MINUS ALLOWNCE) • In principle diameter of bolt should be as low as tolerance will allow.

• In order to facilitate start of threading, the bolt should be provided with bevel / chamfer.

• A perfect alignment of the tools axis to the work piece is very important to produce male threads and good Die life.

MAY 2017 | www.engrreview.com

142 PROFILE

Defined edges in a one-step operation The new EDGE FINISH system from PFERD defines edges and radii in a onestep operation – comfort and use are impressive

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efined edges are a “must” in many areas of steel construction: Whether as preparation for the application of anti-corrosion coatings (e.g. in accordance with ISO 12944-3 or ISO 8501-3) or for the weld seam preparation (in accordance with ISO 9692-1), work on the edges of steel tools is becoming increasingly important.

Numerous grinding and milling tools are commercially available to the user for work on edges: The selection is varied, from reinforced grinding wheels and flap discs to hand-held mounted burrs. However, all of these hand-held solutions have a problem: They do not create a defined edge or a precisely determined radius. Thus they cannot be used on any component where a defined edge or precise radius is required.

This is why, for a number of years, special solutions have been available for production of defined edges. PFERD has revisited the topic of “edge breaking and rounding” and is now proposing a smarter, more efficient and comfortable-to-use solution in the form of the “EDGE FINISH system”.

The EDGE FINISH system consists of an angle grinder, a cutting insert holder and various sets of cutting inserts, specially designed, in terms of performance and handling, for work on edges and matched to the respective requirements: Chamfer or R3. PFERD also provides the appropriate guide bearing, as well as screw sets for cutting inserts.

The drive, an angle grinder modified for work on edges, has a power output of 1,750 W. It has a steplessly adjustable speed of between 2,750 and 11,000 RPM, according to the application.

The digital electronics guarantee constant RPM. The machine also has overload protection and restart protection after voltage dips or power failures. To protect both the machine and its user, the grinder runs up to speed smoothly when turned on. The PFERD anti-vibration handle, the “SENSOHANDLE”, on the ergonomically angled holder, provides optimal handling and

MAY 2017 | www.engrreview.com

Light and ergonomically optimized: Wide bearing plate for a constant angle

reduces perceptible vibrations on the handle.

The cutting insert holders are mounted directly on the work spindle of the drive. PFERD provides two different cutting insert holders for the various 30° chamfer, 45° chamfer and R3 applications. The three cutting inserts can be mounted on each of these cutting insert holders.

At the lower end of the cutting insert holder is a bearing, for cleanly guiding the tool along the edge of the workpiece.

The most remarkable characteristic of the EDGE FINISH system is the fact that the assembled and ready-for-use machine is so light and easy to handle, with a weight of just 4.4 kg. The guide plate and guide bearing on the cutting insert holder make positioning and adjustment on the workpiece easy and intuitive.

In use, it is clear how aggressively the cutting inserts get to work. Even when producing a 45° degree chamfer, the stock removal rate is impressive, allowing very high feed rates. The system thus remains under control at all times and is easy to guide; not least due to its ergonomically designed handle. Unlike other systems, the handle is not fastened at right angles on the head

of the machine, but is precisely adapted to the typical posture of the operator via a high-quality, polished, stainless steel angled handle, making work with the system comparatively easy and fatigue-free. The coated cutting inserts display a high wear resistance. This high quality and the resulting long tool life, in conjunction with the remarkable stock removal rates, significantly reduce process costs. The ergonomics, optimized through the low-vibration and well handling drive, protect the health of the worker.

PFERD provides the EDGE FINISH system for work on edges in two versions, each supplied in a transport case for the drive and accessories.

All of the parts can also be ordered separately.

Work on edges has never been so simple, so fast, so economic and so ergonomic. In comparison to other existing products on the market, the PFERD EDGE FINISH system provides an economic, highly effective and above all practical solution for the high requirements for producing defined edges.

For more information E-mail: sales@swit.in Web: www.pferd.com

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144 PROFILE

MEHTA CAD CAM:

LEGACY

The of excellence

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e believe that Fiber laser technology is the best example of ‘Benefits to the common people because of the revolution and development in technology’.

Fiber laser technology has made tremendous revolution in cutting, marking, engraving and welding requirement. The major advantages of Fiber laser technology is, it has very long life, trouble and maintenance free, better laser beam quality, super performance and lower cost. Because of this advantages Fiber laser technology is becoming very popular world wide in many applications along with cutting, marking and welding. Mehta Cad Cam Systems Pvt ltd is the oldest and largest company in

MAY 2017 | www.engrreview.com

laser and CNC technology feel pride to have its roll in spreading the advantages of Fiber laser technology to common users and made them beneficial. Mehta’s metal laser cutting machines, marking machines and welding machines are equipped with most latest fiber laser source which is not just lowest in price but also provide the best and maintenance free performance. Mehta Cad Cam has its H.O and two manufacturing facilities at Ahmedabad and 20 Branch offices across all India to provide quick sales and service support. Mehta Cad Cam is growing very fast in these industries.

Their manufactured Fiber laser metal cutting machine – “Gloria” and marking machine –“

Mr. Shailesh Mehta, CEO, Mehta Cad Cam Systems Pvt. Ltd. Evan” are not just becoming popular in Indian market but in some countries like Egypt, Kuwait, Dubai, etc.

Fiber Laser metal cutting machine can cut SS,MS, Aluminium, copper, Brass etc. The different power of fiber sources can cut various thickness at a different speed. We have list down the table showing the power, cutting thickness and speed parameters as follows: The good news is the customer who wants to cut SS less than 1.5 mm and MS less than 2 mm thickness need not to go for more than 300w fiber laser source and Mehta’s Gloria series can be available less than Just Rs. 30 lakhs. We believe its really a good news for them.

Gloria Fiber laser metal cutting machine are made in different size and capacity to fulfil various requirement of the customers.

They have a complete solution to cut SS and carbon steel from less than 1 mm to 10 mm of thickness. Gloria laser cutting machine are equipped with 300 w, 500w, 750w, 1000w, 1200w and upto 2000 w and Evan laser marking are available from 10 w to 50w as per the requirement of the depth to be created.

Its a great time for all users of metal sheets processing to have in house facility of Mehta’s Fiber laser cutting machine instead of giving a job work outside to save time, energy and money. They have several installations in Maharashtra side and north in Delhi side. Mehta Cad Cam provides 2 years warranty on there all range of products.

The best quality, the best service support and lower the price keep Mehta Cad Cam on the top in Indian Engineering industries.

BIRLA PRECISION TECHNOLOGIES LTD.

YOUR PARTNER IN PRODUCTIVITY SINCE 1937

A TRADITION OF ENGINEERING EXCELLENCE AND TOTAL CUSTOMER DELIGHT TWIST DRILLS

GROUND THREAD TAPS

COLLET CHUCKS

REAMERS

MASONRY DRILLS

COLLETS AND PULL STUDS

MILLING CUTTERS

TOOL BITS

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ENGINEERING FILES

HYDRAULIC CHUCKS AND SHRINK FIT HOLDERS

BIRLA PRECISION TECHNOLOGIES LIMITED INDIAN TOOL MANUFACTURERS (DIVISION)

Registered Office B-15/4, MIDC Waluj, Aurangabad - 431133 India. Tel: +91 2402554301, 2554408, 2554947-8 Fax : +91 240 2554302 | E-mail : info@birlaprecision.com

Branches Bangalore: (080) 22128347 Chennai: (044) 25342636/31076849 Secunderabad: (040) 27713177

Delhi: (011) 43575500 / 23278531 / 23276809 Ludhiana: (0161) 2722535 Kolkata: (033) 22485191

C&F Agent : Lucknow (0522) 2683392 / 268339

Pune: (020) 27614793 Mumbai: (0253) 2352315 Ahmedabad: (079) 22123277

CUSTOMER CARE PH: (0253) 2352315 | EMAIL : itmth@indiantool.com

146 FACE-TO-FACE

Evolving towards brighter future through new product launches Mr. Vedant Birla, Chairman& MD, Birla Precision Technologies Limited

Q. Please brief about your company since its inception in 1937 till date ?

Birla Precision Technologies Ltd (BPTL) has four divisions.

The cutting tool division known as Indian Tool Manufacturers was founded in 1937.

At Indian Tools, we manufacture a diverse range of cutting tool solutions like Twist drills, Ground Thread Taps, Reamers, Tool Bits, Milling Cutters and Masonry Drills. We were the first carbide cutting tool company in India, we started in 1988 but then we made an exit out of carbide cutting tools.

Tool holder division started as a joint venture between Kennametal and Birla Precision and was called Birla-Kennametal.

We manufacture Tool holders, Collets, Chucks, Shrink fit adaptors and hydro grips, among others in this division.

Our Foundry and Automotive division which manufactures Castings and caters to some of the big league names like Honeywell, Sundram Fasteners and Cummins among others.

Precision Components division is 100% exports division, which manufactures engine components, shafts, etc. for various Automotive clients abroad.

We as a company continuously innovate and invest in latest technologies, recently for the cutting tool division we invested in a MAY 2017 | www.engrreview.com

Walter 5-axis machine wherein we are making spiral points and spiral flute taps. We are also going for high-end endmill range by making ball nose endmill, center cutting endmill, roughing endmill using HSS-E material rather than M2 grades of steel.

In our automotive division, we have recently put up a sand reclamation plant with an investment of about Rs. 3 crore. It is part of our Green Initiative and helps us recycle the sand. It not only facilitates better profitability, but also helps us provide quality products to our end customers.

Q. Tell us about R&D activities or the investments done to develop new product?

We aim to spend around 1-2 per cent of our revenue on R&D activities. We have an in-house cell that basically does application engineering, project engineering and custom solutions. So we take customers design and provide them with better CPC or better quality tool by improving tool design and materials.

We have termed this initiative as value selling initiative which aims to make our customers more competitive.

Q. What percent of your business is derived from export?

We are one of the few Indian companies who

have good presence in the world market. In the tool holder division, around 60% of our revenue comes from export, while in cutting tool it is about 20%.

Q. You deal with several International Players. Tell us about the change in customer demand or behavioral changes of the western world compared to India?

In the Indian market the price elasticity of demand is very high. In India, if you fluctuate the price by 5%, the demand witnesses a huge change, but in the western countries the emphasis is primarily on quality. In Western world it’s QPD (Quality-Price-Delivery), while in India it is PQD (Price-Quality-Delivery).

Q. What kind of demand do you see in the Indian cutting tool industry?

In terms of HSS we are not seeing double digit growth but in taps we are witnessing healthy double digit growth. In carbide segment, through our research, we are seeing good demand and double digit growth.

Demonetization did affect and we witnessed a slump of 10-15% but we see a hockey-stick type of growth in the near future.

Q. How was 2016 as a year for BPTL? In cutting tool division we saw around 12-15% growth. Since we have grown

TNC 640 – The new High-End Control for Milling and Turning Operations The new TNC 640: for the first time, milling and turning are combined in one TNC. Now users can switch as desired between milling and turning—within the same NC program. Switchover is independent of the machine kinematics.

It automatically takes the respective operating mode into account and without any additional action.This new simplicity is complemented by dialog-guided plain language programming, the optimized user interface, powerful programming aids as well as comprehensive cycle packets taken from amply field-proven HEIDENHAIN controls into the new TNC 640.

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Rotary Encoders

148 FACE-TO-FACE

about 15% over the previous year, we are increasing our production capacity by 20% this year. We are putting in lots of effort in our production facility to increase the capacity and productivity with existing infrastructure through various management initiatives. We are in growth trajectory.

Q. There are various new technologies coming in. What kind of changes have you observed in customer demand?

In the Indian market customers are giving emphasis on value selling, application engineering and designing custom solution for every particular component and machine to provide better cycle time to the customer.

If you see, cutting tools is just 3% of the total machining cost but plays a very vital role in overall productivity. If we are able to provide better tools and enhance their productivity then customers are ready to switch over brands very easily. This means customers are looking for good technologies that meets their end-to-end requirement.

Q. Tell us more about the industries you cater to...

Our major customer is automotive, followed by die mould industry. Apart from these we also cater to aerospace, defense and railways.

We also have our focus on SMEs. Most of

MAY 2017 | www.engrreview.com

the sale in this segment happens through strong our dealer network. With over 300 dealers across India we have one of the largest dealer network in cutting tool segment.

Q. The challenges that you face in the India market...

There are no challenges as such for us apart from economic changes like demonetization.

Demonetization was very sudden and no one was prepared for it. But I would not consider it as a challenge. It is a recoverable slowdown which impacted the industry for a couple of months. Yes, we do face competition as India is home to almost all the global brands, but we are very well prepared backed by our

brand name and technology. Also since we manufacture in India, we have some cost benefits as well over foreign players.

Q. But there are some global companies who also manufacture in India. How do you tackle such competition?

We are a home grown brand with knowledge and understanding of the local market and customer demand. We provide solutions which is suitable for local customers in the fastest way possible.

Your views on GST...

We are very much in favour of GST and looking forward to it. It will certainly going to help companies like ours in long run. I feel initiatives like these will help India.

Make in India is another campaign, we feel, has changed the mind set of people.

Earlier, every company considered India as consumer but never as supplier but with this campaign people are now looking at India as a manufacturing hub for high-tech products.

Q. What are your future plans?

We aim to put more effort on R&D and launch new products in the coming days. We are also working on diversifying along with changing customer needs, for which we have certain plans.

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150 FACE-TO-FACE

SBS Precision : The dynamic balancing & process control expert Q. SBS Precision being in the industry for longtime & has gained bounteous market share in Indian machine tool industry, please brief SBS Precision’s journey from the beginning & share some its achievements?

From a few handful customers a decade ago to hundreds of satisfied customers all over India today the journey has been full of challenges and success stories. We are now an important player in Dynamic Balancing & Process control business in India.

Mr. Rajesh Parsramka, Director SBS Precision Systems (India) Pvt Ltd B.E. Electronics & Communications Engineering B.I.T. Mesra Post Graduate Diploma In Business Management I.I.M. Calcutta

MAY 2017 | www.engrreview.com

Q. What are the market prospects for the SBS Precision products in India and How do you plan to position these products?

Unlike our competition SBS is highly focused and specializes in providing solutions for complex applications for dynamic balancing and process control with the widest range of products available to meet customer’s technical specifications as well as budget constraints Q. Please elucidate in brief about the SBS Precision infrastructure & What are the measure that are being taken from the product manufacturing to distribution?

SBS Precision sees India as one market instead of breaking it up into regions like East, West, North…….our quick and effective customer support is biggest strength.

We provide single window solutions to all

customers for any issue instead of creating separate departments for sales, service, administration etc.

Q. What are the key technological trends that are driving machine tool industry?

Manufacturing tolerances are becoming tighter with every passing day, product life cycles are becoming smaller, Manufacturing process have become highly flexible to adapt to any sudden changes in the business environment. All this provides high incentive to manufacturers to go for dynamic balancing and process control equipment.

Q. How do your perceive the future of the Indian machine tool industry?

Future is very bright and there are immense opportunities for growth Q. What is your vision for SBS Precision?

To continue to be the best choice for customers for dynamic balancing and process control equipment and always try to improve our services through innovation and hard work Q. Please address the issues that are affecting the machine tool industry?

Scarcity of working capital has been a serious concern with machine Tool OEM’s coupled with very high uncertainty about deliveries creating a long chain of blocked & un productive working capital. Lack of trained professionals in machine Tools industry is another big issue.The next generation of professionals are not yet ready to take over from the present generation who have rich knowledge and experience.

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152 INDUSTRY FOCUS

Cost of Downtime in your Organization I

nvesting in an industrial CNC milling, turning or grinding center is a smart business choice. A CNC machine can produce parts with amazing speed, accuracy and consistency, which can give you the competitive edge you need to thrive in a tough economy. However, while CNC machines are designed to be as safe as possible, they can be susceptible to fire.

Many CNC/EDM machines operate using oil-based metalworking fluids, coolants and lubricants. These oils and fluids are flammable, with flash points ranging from 170° to 350° Celsius, and are continually exposed to extremely high levels of friction and heat. A mistake in programming or a mechanical failure can quickly turn a normal machining operation into a hazardous situation. Even a single spark can turn the ready supply of coolant oil and vapor into a major fire in seconds.

The result: • • • • •

Lost productivity/ Downtime Lost customers Lost profits & market share Loss of life Property Damage and recovery cost

Advantages/ Disadvantages of OilBased Fluids Straight oil-based metalworking fluids, coolants and lubricants offer several advantages over water-soluble fluids. The use of oil-based metalworking fluids in industrial CNC and EDM machines will increase tool life, reduce friction and heat, improve surface finish and help flush dross from the work area. Perhaps the greatest advantage of straight oils is the excellent lubricity or “cushioning” effect they provide between the cutting tool and workpiece. This is particularly desirable for applications that require high quality surface

MAY 2017 | www.engrreview.com

finishing.

The greatest disadvantage of straight oils is their poor heat dissipating properties, which leads to an increased fire risk, which is why they are usually limited to low temperature and low-speed operations.

About Titanium Fires High tolerance machined titanium parts are always in demand in the aerospace and medical industries. Unfortunately, many shop owners refuse to turn titanium because they are Convinced, it presents a constant and serious fire danger. This is in large part a misconception. While a small percentage of machine fires are sparked by the titanium, the vast majority of fires actually begin in the coolant oils, where the flash point is typically less than half of the flash point of titanium.

Once the oil catches fire, it can grow until it becomes hot enough to auto-ignite titanium.

The real key to preventing titanium fires is to detect and suppress oil fires quickly, before the heat can build to the titanium flashpoint.

How to Contain the Threat of Machine Fires Adding an automatic fire detection and suppression system is a reliable and costeffective way to protect your CNC machines

from the threat of fire and the inevitable losses caused by machine downtime. However, not all fire protection systems are equal. The trick is to bring the fire detection and suppression apparatus into the micro-environment of the machine itself in order to quickly detect and extinguish a fire at its source.

One solution, pioneered by Firetrace, relies upon heat-sensitive pressurized tubing as detection and delivery device. The tubing can react to a fire in less than 10 seconds and deliver total suppression in less than 15 seconds using a clean agent such as Novec 1230.

With a Firetrace system, a machine oil fire is quickly detected and suppressed, inhibiting the ignition of the metal work piece.

Additionally, the clean agent used requires no cleanup and will not contaminate the coolant oil. After rectifying the cause of the fire, most CNC machines can be immediately returned to service.

Adding Firetrace capability allows for a constant presence within the machine and a “24/7 fire watch.” Even if your machine operator is away from the machine or you are running lights out, a Firetrace automatic fire detection and suppression system provide round-the-clock protection for your machine.

For more information Contact Warrier Electronics E-mail: info@warrierelectronics.com, Web: www.wepune.co.in / www.warrierelectronics.com

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See and hear the difference at Mastercam.com/dynamic.

For more information, visit mastercam.com/dynamic

154 INDUSTRY FOCUS

RENISHAW : Moving

forward towards realtime data Q. Which trends will drive the Machine Tools industry in the near future?

Without doubt the main current trend is towards more connected machines and ‘real time’ information and insight into the efficiency, condition and productivity of machine tools through connected sensors. Industry is moving away from seeing the production process as something to be owned by the factory owners and are increasingly moving towards specifying integrated and flexible production systems, rather than buying individual standalone machines. As part of this, the tier 1 suppliers are having to commit to certain levels of production uptime, quality and process control.

Therefore, real time knowledge of, and insight to the production process is an increased requirement.

Q. Please elaborate on the key factors that impact your industry?

As a supplier of process control equipment, one of the main drivers for our industry is the requirement of consumers for ever increased quality and value in the goods they purchase,

Mr. Brett Allard, Director of Sales and Marketing, Renishaw India

and the expectation of continued technological innovation. This has decreased product life cycles, so the use of flexible process control equipment and techniques is becoming a more critical requirement to meet those demands.

Additionally, safety and environmental stand-

ards generally mean a requirement for more consistent production to tighter tolerances.

Finally, Global industry standards in Automotive and Aerospace require process control and quality to be built in to the production process.

Q. What remedies do you suggest to improve the positioning of your segment?

Quite simply recognition of the benefits that process control built into the production process can bring. Within the metal cutting industries there is an ongoing (and sometimes misguided belief) that as long as machines are cutting metal then they are productive. Our offer challenges this as we believe (and can demonstrate) that adding process control into the process increases productivity, reduces scrap rates and improves throughput. It seems counter-productive that adding process that may increase cycle time can save overall time and money, but it really is the case. Therefore we are on a continued mission to educate the market about how this is possible.

MAY 2017 | www.engrreview.com

• ExactDress™ Dressing Control

© 2013 Schmitt Industries, Inc. All rights reserved. SBS DYNAMIC BALANCE SYSTEM is a registered trademarks of Schmitt Industries, Inc.

SBS PRECISION SYSTEMS (INDIA) PVT. LTD. Tel: 033-24003097, Cell: 9331140202, Email: enquiries@sbsindia.in | Web: www.sbsindia.in See us at EMO 2013. Hall 6 Stand C37.

Fax: 033 24003097 • Kolkata • New Delhi • Pune • Bangalore

• AEMS Acoustic Emission Monitoring

• ExactControl™ Grind Cycle Management • SBS In-Process Balancing

Grinding Process Innovation

www.schmitteurope.com

156 INDUSTRY FOCUS

“Promising expansion plan of Automobile manufacturers will enhance the manufacturing in India”

Mr. S.M. Sood Managing Director , Marposs India Pvt Ltd

Q. What trend will drive MACHINE TOOLS industry in near future?

With the growing economy the manufacturing sector is going to play a major role & this surely indicates a positive trend for Machine Tools industry.

In the automotive manufacturing sector improvement in the quality has opened up more opportunities for export of auto components & major global automobile manufacturers are eyeing on sourcing from India. Also, the promising expansion plan of Automobile manufacturers will enhance the manufacturing in India thereby generating more requirement of Machine tools.

The government policies will further boost up manufacturing mainly due to opening of Defence/ Aerospace for private sector & the campaign of “Make in India”.

MAY 2017 | www.engrreview.com

Q. What are the factors that impacts your industry ?

Marposs mainly contributes to the quality of manufacturing by monitoring & controlling the process during machining as well as the final Inspection. With increased demand of quality in component manufacturing there is a need to equip all important Machine Tools with Inprocess Gauging & sensors to ensure the zero defect & assured 100% quality without any human intervention. This change in manufacturing scenario will force the industry to move towards the automated unmanned manufacturing lines.

Also, in sector like aerospace where precision plays an important role these features have to be build up in all Machine Tools.

Q. What are the remedies do you suggest to improve the positioning of the industry you are into?

The requirements & expectation in manufacturing industry has changed drastically.

During each process the parts needs to be checked for important parameters and feedback correction is given to the machine to maintain required quality. Also the tooling as well as machine parameters are continuously monitored so that parts are produced with in tolerance without any rejection.

We need to create importance of these features so that it becomes essential part of each line.

For more information Web: www.marposs.com

158 TECH TRENDS

MACHINE TOOLS

Application of

LINEAR ENCODERS on Machine Tools

By Abhilash Tripathi Associate Director (Sales & Service) Heidenhain Optics & Electronics India Pvt. Ltd.

T

he requirements facing industrial production of mechanical parts are steadily growing. Rising cost pressure is driving a trend toward dynamic machine tools that produce parts economically with very high accuracy even in small batches. The use of linear encoders to ascertain the slide position—also called “closed-loop control”—permits accuracy from the first to the last part. The effects of the feed mechanism, such as a difference weight of workpiece or the expansion of the recirculating ball screw, have no influence on the machining result and therefore on the accuracy of the machine. If the machine operates in a so-called “semiclosed loop,” the table position is measured through the pitch of the recirculating ball screw and the angular position of the motor encoder. Changes in the feed mechanism, such

Figure 1: Thermal behavior of a recirculating ball screw

MAY 2017 | www.engrreview.com

Figure 2: Effect of drive accuracy on series production as thermal expansion, cannot be detected in the closed loop. At higher traversing speeds, however, the ball screw becomes significantly warmer. Figure 1 illustrates such heating with a thermal camera. The inhomogeneous temperature distribution with temperature peaks of up to 50.5°C is clearly visible. Positioning error up to 200 µm within a short time is unavoidable and cannot be compensated because of the unknown distribution curve.

The test setup shown in Fig. 2 illustrates the effects on the accuracy in the production of 300 parts. One workpiece with three holes, 2 mm deep, and the corresponding outside contour was machined. After 30 more workpieces were “machined” without tool contact, machining was repeated with 2 mm further infeed in the Z direction. This machining sequence was repeated to simulate the production of 300

individual parts.

The workpieces show a considerable difference in the machining result of semiclosed loop control in comparison with that of a closed loop control. The deviations from the desired position are up to 200 µm. In contrast, the workpieces from machines with linear encoders provide the correct contour to within a few micrometers. (Fig. 3) The use of linear encoders therefore permits accuracy from the very first part without protracted run-in cycles.

Of course, this also applies for mold making. If, for example, two mold halves are machined, then form deviations due to machine error normally require extensive rework. This basic consideration applies both for linear and rotary axes. Here, too, positions can be measured with a speed-reduction mechanism connected to a rotary encoder on the motor, or with a highly

160 TECH TRENDS

Figure 3: Deviation between hole patterns in series production accurate angle encoder on the machine axis, whereby angle encoders achieve significantly higher accuracy grades and reproducibility.

Linear encoders in various mechanical designs Machine tools are usually equipped with sealed linear encoders, which are available in two designs. The 100 series (with large cross section) is available up to a measuring length of 4240 mm. By fastening it every 200 mm with the machine base, a very high reliability is achieved against vibration conducted from outside. The 400 series (with small cross section) permits measuring lengths up to 2040 mm and is used primarily where installation space is limited.The fundamental design of the encoders is identical for both series.

A light source transmits light through the glass scale. The high-accuracy DIADUR graduation on the glass produces a precise pattern on the detector (photoelements), which is converted by the integrated electronics into electrical signals. With linear encoders for machine tools, the

Figure 4: Full-size and slimline linear encoders

MAY 2017 | www.engrreview.com

detectors function exclusively according to what is known as the single-field principle. These detectors, opto-ASICs developed by HEIDENHAIN, are optimized for application in machine tools.

They are characterized by high tolerance to contamination and EMC interference. This modern sensor technology is the basic prerequisite for very high reliability together with consistent signal stability.

The housing protects the optics from heavy contamination and allows itself to be fastened to the machine base. The elastic sealing lips close the slot required for movement almost completely. In many cases, these measures do not suffice to ensure reliable operation. Under extreme exposure to liquid or condensation, the use of clean compressed air has proven to ensure reliability for many years of operation. A coupling between scanning carriage and mounting base permit the +/- 0.3 mm mounting tolerance to the machine components without impairing the accuracy of the encoder.

In the machine tool sector, too, the share of linear axes with direct drive is steadily increasing.

This has been driving the continuously increasing demands on measuring technology with regard to signal quality and neutrality in the control loop. Besides small signal periods, a low position error within the period is also required in order to attain the required bandwidth in the closed loop. The absolute LC linear encoders with single-field scanning attain a max. error within the signal period of +/- 20 nm and therefore place no limit for the control bandwidth.

Absolute measuring technology significantly facilitates finding the commutation angle after the machine tool is switched on, and allows simple implementation of feed axes with direct drive.

Mounting the encoders If the use of linear encoders is considered early in the design phase, fast and reliable mounting

Figure 5 : Principle of design in only a few minutes is possible. For example, it allows the required alignment of the encoder to the machine guideway through milled stop edges. Of course, pins can also be used to align the encoders. For the absolute linear encoders of the 400 series there are accessory “pins with clamping elements� that ensure a reliable connection of the scale with the machine base.

They are recommended for measuring lengths of 640 mm and more. At 1240 mm measuring length or longer, the clamping elements or a mounting spar must be used in order to ensure the required stability of the encoder perpendicular to the measuring direction.The clamping elements have two advantages over the use of mounting spars. First, they can reduce cost, and second, they do not change the basic mounting conditions. It is therefore easy to implement a modular design with variable measuring length.

Figure 6: Installation via clamping elements for the 400 series

Summary A decisive factor for the productivity of a machine tool, besides accuracy (can I use this equipment to manufacture this part in a reliable process), is the availability of the equipment.

High productivity with consistently high part quality is most easily achieved with linear or angle encoders. Today, their application is considered standard, not only on universal machines, but also on production machines. They are supported with numerous aids, beginning with 3-D models for simpler machine design, to special mounting accessories, fast and reliable mounting, and electrical testing equipment for initial servicing.

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MACHINE TOOLS

Innovations in centerless grinding machine & its operations •

•

•

•

Mr. Harsh Badani, Technical Director, Solitaire Machine Tools Ltd.

C

enterless Grinding operation is a mass production process in which cylindrical components are ground without reference to center. This operation is used as the final process in majority of the components where the tolerances and the quality parameter are stringent.

The grinding process is basically designed for mass production. As the cost of manufacturing is increasing, the users are trying to extract more & more production from a grinder in order to lower the cost per piece. The user feedback and experiences highlighted the problems faced during day to day work, and solutions need to be implemented for future expansion projects and existing machinery.

print and floor space dedicated to a single machine.

In any centerless grinding operation, the major non-productive time is the dressing time. Hence, a method needs to be devised so that the dressing time also can be used productively.

As the working cost is increasing, more automation is required so that an operator can run more than one machine.

With cost of power increasing all around the world, more energy efficient motors should be explored.

The fuel prices are increasing at a phenomenal rate and it is essential to produce fuel efficient vehicles. This calls for components with higher quality standards and a need to explore different materials to reduce vehicle weight. Consequently, machines with capability to grind these components efficiently need to be devised.

To resolve the above issues, our engineers did brain storming and devised various options: 1. To reduce the floor space there should

not be any compromise in terms of the rigidity and stock removal capabilities of the grinder. We designed a grinder similar in size to our smallest model. At the same time, we increased its rigidity by adding weight to make it equivalent to our bigger sized model. The center of gravity was kept constant at the working area so that the vibrations would always be at that point. The vibration analysis was conducted to ensure that it was maintained at a very low level.

2. Total Usage Time = Productive Time + Non-Productive Time (Dressing Time) The challenge for us was to convert the non-productive time into productive time. To achieve the same, we designed a diamond roll dresser for the machine.

The CNC controls were programmed in a manner that when the dressing is done on the wheel, grinding of the component is also in process. Therefore, the total usage time is now equal to the productive time. This enables the customer to grind more components. The savings was substantial in terms of productivity.

Below are some suggestions, to improve the quality level and productivity, while bringing down costs in Centerless grinding: • Land costs are at an all-time high, which necessitates the reduction of machine foot

MAY 2017 | www.engrreview.com

Diamond Roll Dresser

164 TECH TRENDS

3. Working Cost = Running Cost (Power + Employees + Overheads) + Consumables (Hydraulic Oil + Coolant + Grinding wheel + Regulating Wheel + Diamond Dresser) To reduce the working cost of a machine, it is important to reduce all the above costs to an optimum level.

4. Power Cost: The maximum power consuming motor is the grinding wheel motor. We procure the motor such that during idling time of grinder in each cycle it would draw very low current, while providing full torque during the grinding process. Such motors have rating of Eff 1 or better. The other options include soft start for grinding wheel motor or Variable Frequency Drive for regulating and grinding wheel motor. These options avoid peak current required for start-up of the motor.

5. Employees Cost: Machine automation is designed in such a way that the operator can run more than one machine at a time. In mass production plants, the focus is to have one skilled person to look after the setting and inspection of finished components for all grinders.

Loading, unloading and other routine operations are done by unskilled employees. CNC options also reduce the operator intervention to a large extent and thereby reduce the cost. At the time when customer sends the plant layout, we give suggestions and inputs to reduce material handling and make it ergonomically convenient in order to reduce operator fatigue. Variable Frequency Drive is installed to achieve Constant Surface Speed for Grinding Wheel. This helps in reducing the dressing frequency even when the wheel diameter is reduced. Hence, the grinding wheel is used to its optimum level.

6. The other consumables like oil, coolant, diamonds and wheels are selected with the help of various manufacturers’ input and expertise, to suit each application.

7. The increase in fuel prices and depreciation of Indian currency has put a lot of burden on manufacturers to improve the fuel efficiency of vehicles. This calls for more close tolerance in manufacturing parts. Quality Parameters are a combination of Size Tolerance, Roundness, Cylindricity and Surface Finish. We use

MAY 2017 | www.engrreview.com

Linear Guideway

Precision Linear Guideways to achieve practically friction free movement. This enables the slide to move with high accuracy, as close as 0.25 microns and helps in maintaining size in close tolerance.

To achieve roundness in 1 to less than 1 micron, it is necessary to have rigid spindles and vibration free grinding.

We mount Automatic Wheel balancers, which balance wheel with vibration level less than 1 micron. This also helps improve Cylindricity.

Coolant supply while dressing the wheel has to be forced at the point of contact of diamond and wheel. Proper forced coolant supply helps to dress well, which in turn helps in improving surface finish on component. Coolant supply during grinding is conventionally done by free flow of coolant on the part. Due to air turbulence because of wheel rotation, most of the coolant does not reach the actual grinding area. With redesigned nozzles and flapper to stop air turbulence, the coolant now reaches grinding hot spot to almost 90% level. The overheating of parts and burning marks are reduced and surface finish improved.

The above are some of the innovations & adaptations incorporated in the machine to

Servo Regulating Wheel Drive

meet the demand of the industry for better & greener tomorrow.

For more information Web: www.smtgrinders.com

166 TECH TRENDS

MACHINE TOOLS

Ceramic coatings from Spraymet for refurbishing Machine Tool parts M

achine Tool Industry has undergone major developments in providing enhanced service life to spindles, arbors, bearings, etc. Ceramic Coatings by Plasma Spray have been in use in many industries since 1960. Since last decade, this process and ceramic coatings are being used to provide surfaces to seal areas of spindles, contact faces of arbors and electrical and heat insulation to bearings. Apart from OEM level coatings, many user industries are using ceramic coating for refurbishing of spindles and other machine tool parts.

Typical Spray Materials used with Plasma Spray Metals and its alloys: Steels, Ni alloys, Co alloys, Moy, bronze, copper, Babbit, etc.

Ceramics: Chromium Oxide, Aluminium Oxide, Al Oxide + TiO2, ZrO2, etc.

Carbides: Tungsten carbide, Cromium carbide, TiC Hardness range of coatings: From SOFT

60Rb (Bronze) to HARD 70 Rc (ungsten carbide)

Benefits of Plasma Sprayed Ceramic over Hard Chrome Environmental: Less hazardous as there is no Hexavalent chrome involved dust disposal; easier than bath liquid.

Performance: 3-4 Times more wear resistant than Hard-chrome; Micro porosity holds lubrication; Selective area coating is possible; Higher thickness up to 300 microns per side is possible.

Limitations: Ceramics are brittle and are to be handled carefully. The process is not as widely available as hard-chrome.

to stay closer to its customers especially from the automobile sector which is demanding technical excellence, proximity and service all at the same time. Spraymet has the distinction of having pioneered the carbide coatings in the steel mills and galvanizing line roll coating.

Spraymet owns a few proprietary coatings like Moly bend (Spraymet MoB) for metal-to-metal wear, and Ductile matrix carbide (Spraymet DMC) for plastic process feed screws. Mr. Bindagi is working towards expanding applications in turbine industry, medical implants, and other frontiers. In his quest to spread knowledge, Mr. Bindagi also picks students from universities for project work related to tribology and wear metallurgy.

Spraymet has helped the industry save a lot of money and helped conserve its scarce resources.

Spraymet Surface Technologies Bangalore-based Spraymet Surface Technologies Pvt. Ltd., headed by Mr. P.T. Bindagi, Technical Director and a veteran metallurgist, is engaged in thermal spray, ENP plating and weld surfacing. While their main plant is in Bangalore, the second plant is located in Pune,

– P.K. Balasubbramaniian

Waste into wealth: Spraymet harnesses the best of surfacing technologies to reclaim machinery components and parts and conserve resources

MAY 2017 | www.engrreview.com

168 TECH TRENDS

MACHINE TOOLS

JUCENTRIC 500-

Center-Type cylindrical grinding

Perfectly supported grinding without deflection

regulating wheel guarantee perfect support.

The JUCENTRIC 500 is characterized by extremely short cycle times and outstanding accuracy. The clamping set-up between centers retains the relation to the centerline when grinding shafts and pipes. At the same time, the support rail and

Grinding process The workpiece is positioned and clamped between centers. Grinding is carried out while clamped; the CNC-controlled support rail, the regulating wheel and the grinding wheel are

evenly readjusted until the finished dimension is reached. This unique, ingenious procedure is currently patent pending. Driving is carried out via a driver on the C-axis of the workhead. Upon the completion of grinding, the grinding gap opens and the workpiece is removed.

Highlights TECHNICAL DATA Workpiece diameter

15 – 60 mm

Workpiece length

280 – 500 mm

Corundum grinding wheel (63 m/sec)

610 x 500 x 305 mm

CBN grinding wheel (120 m/sec)

500 x 500 x 305 mm

Spindle drive

55 kW

Regulating wheel dimensions

350 x 500 x 203 mm

Spindle drive regulating wheel

11,5 kW

W x D x H mm (without peripherals)

4.465 x 2.770 x 2.340

Weight

18.000 kg

MAY 2017 | www.engrreview.com

• Relation to centerline with clamping set-up between centers • High dimensional accuracy thanks to support by regulating wheel and support rail • with patented CNC height adjustment • Shortest cycle times through simultaneous grinding of all diameters • Minimized undulations with grinding wheel balancing on two planes • Extremely low running noise due to grinding spindle with direct drive For more information Erwin Junker Maschinenfabrik GmbH India Branch Office Office No. 104, City Square 29-2, K.M. Gandhi Path, Bhamburda 411005 Shivaji Nagar, Pune - India Phone: +91 20 255338-96 Fax: +91 20 255338-96 E-Mail: info@junker.in http://www.junker.in

170 TECH TRENDS

MACHINE TOOLS

Naphthenic oil is best choice for metalworking

Manufacturers of metalworking fluids are promised more stable emulsions if they use naphthenic base oil rather than paraffinic base oil in their formulations.

A

recent study by specialist oil supplier Nynas shows that metalworking emulsions made with naphthenic base oil are considerably more stable than those made with paraffinic base oils. According to professor Thomas Norrby, a Nynas Senior Technical Advisor, naphthenic oil outperformed both Group I and Group II oils as well as Group I replacement oil in the company’s study. Offering guidance for component selection, the comparative investigation also identified paraffinic Group II oil as the worst possible choice for emulsion stability in metalworking fluids.

Norrby and his Nynas lab colleagues found that solvency, or more precisely the oil’s aniline point, is the key to improved stability. And, as smaller droplets result in more stable emulsions, they used two different methods - droplet

MAY 2017 | www.engrreview.com

size distribution and light scattering/transmission - to determine droplet sizes. A light-scattering Turbiscan instrument was used to calculate concentration changes over time from measurements of the emulsion phase thickness, and the Turbiscan Stability Index (TSI) was then used to characterise the stability of the different emulsions.

For each base oil type, a preferred value was identified for the Hydrophile -Lipophile Balance (HLB) providing optimal conditions for emulsion stability. This HLB value was found to be about two units higher for the naphthenic base oil compared with the paraffinic Group I and II base oils. However, under these conditions, the naphthenic base oil system displayed a more favourable droplet size and the best stability.

The researchers studied both non-ionic

surfactant systems and anionic semi-synthetic emulsions, and they also assessed the influence of water hardness. The found that this had very little effect in the non-ionic emulsions, whereas it did have more impact on the anionic semi-synthetic formulations.

Manufacturers of metalworking fluids that are currently using Group I base oil in their formulations are facing supply shortages as the global output of Group I oil is in sharp decline.

According to market analysts, the third global wave of Group I refinery closures is about to hit Asia, the Middle East and Africa, and formulators in this region need to quickly switch to a suitable alternative. The advice offered

by Nynas and the company’s researchers is clear: choose naphthenic oil for best emulsion stability!

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MACHINE TOOLS

Seco launches new global website Robust content and optimised user experience guide manufacturers to metal cutting solutions

S

eco Tools, a leading global provider of metal cutting solutions for milling, turning, holemaking and toolholding, recently launched its new global website, www.secotools.com, to guide manufacturers to metal cutting solutions. The new secotools. com helps customers improve productivity and navigate complex metalworking processes with access to robust product and technical information, best-in-the-industry resources and support in one centralised location.

“At Seco, we understand that in today’s competitive marketplace, manufacturers need fast and reliable solutions to their complex metalworking challenges,” said Lars Bergstrom, CEO of Seco Tools. “The new secotools.com makes it easier for our customers to find the products and support they need to increase productivity.”

The site features an efficient search engine and navigation that allows users to quickly and easily find what they need from any device, around the clock. The enhanced

MAY 2017 | www.engrreview.com

search functionality helps customers obtain fast solutions by locating tools and cutting strategies tailored to their needs.

Among the site’s many powerful new features is Suggest, an advanced online product selection tool, which guides part manufacturers to the right metalcutting solutions perfectly matched to their unique application requirements. Based on user input, Suggest quickly identifies and provides users with a complete tooling recommendation.

Users benefit from the site’s new Seco Online Store with smooth, fast and easy ordering. Customers can increase productivity with quick access to real-time product, pricing, discount, and local stock availability information. The store also gives customers visibility into order status, as well as shipment and order history.

Additional features include but are not limited to a news and events section which keeps customers and partners current with access to the latest news, articles and events and a download center with easy access to

the industry’s best metalcutting resources.

Flexible and adaptive, the site’s design allows for an optimal viewing experience across a wide range of devices, whether users are accessing the site via a desktop computer, laptop, smartphone or tablet.

Headquartered in Fagersta, Sweden and present in more than 45 countries, Seco Tools is a leading global provider of metal cutting solutions for milling, turning, holemaking and toolholding. For more than 80 years, the company has provided the technologies, processes and support that manufacturers depend on for maximum productivity and profitability.

For more information, Website: www.secotools.com

174 TECH TRENDS

MACHINE TOOLS

Dormer Pramet showcases versatility

A versatile new range of milling cutters and inserts form an important part of Dormer Pramet’s first product launch of 2017.

E

• Pramet’s milling cutter reduces tool change-over time and inventory costs with its universal pocket capable of carrying octagonal, round and square inserts.

• Available in a wide range of diameters, the new Pramet cutter can perform face milling, shoulder milling, slotting, plunging and ramping • Pramet’s small diameter cutter (12 – 40mm) offers additional economical milling options.

MAY 2017 | www.engrreview.com

xpanding the company’s comprehensive range of milling cutters, the new addition adds an adaptable option to support a wide range of insert shapes and operations from roughing to finishing. The new SOD05 cutter, developed under the Pramet brand, reduces tool change-over time and inventory costs with its universal pocket capable of carrying octagonal, round and square inserts.

It means that the user-friendly cutter, available in a wide range of diameters from 32 – 125mm, can perform face milling, shoulder milling, slotting, plunging and ramping in steel, stainless steel, cast iron and non-ferrous materials.

New range of inserts To support the new cutter, Dormer Pramet has added to its range of octagonal (OD), round (RD) and square (SD) inserts. The OD insert has eight cutting edges and low cutting forces, promoting an economical option for face milling, while the RD inserts are suitable for high feed roughing, shallow profiling and ramping.

Its SD inserts have four cutting edges and offers a 90° option for square shoulder milling, providing high depths of cut up to 10mm. All types of inserts have the same radial and axial positions of edges – allowing for easier CNC

programming and manual operations.

Meanwhile, Dormer Pramet has announced a new range of small diameter cutters (12 – 40mm) to offer further economical milling options. The cutters, which have a high number of teeth to improve productivity, are ideally suited for turn-milling.

To support this new cutter, a range of economical SOMT 05 inserts have been developed.

With four cutting edges for general machining, the single sided inserts offer depth of cut up to 4.5mm. The inserts feature a sharp geometry with narrow positive T-land and support shoulder milling, face milling, shallow slot milling and plunging in steel, stainless steel and cast iron.

For more information Web: www.dormerpramet.com

ENGINEERING REVIEW |

175

| May 2017

176 TECH TRENDS

MACHINE TOOLS

HAIMER gives Pilatus Aircraft the edge Tool holding plays an important role in process reliability

I The successful Pilatus Turboprop multirole aircraft PC12: like all other Pilatus aircrafts, it mainly consists of aluminum structural components.

Picture: Pilatus Aircraft

n 2016 Pilatus Aircraft Ltd installed new manufacturing systems for machining structural parts made of aluminum. In order to achieve the desired surface quality and precision during high speed milling operations, the aircraft manufacturer continuously relies on the solutions provided by HAIMER: a large selection of tool holders and the corresponding shrinking and balancing machines.

Whenever someone in the precision machining industry talks about flying, one thing is typically brought up: chips. This also applies to Pilatus Aircraft Ltd, the only Swiss aircraft manufacturer. At the headquarters in Stans, Switzerland, everything generally revolves around the topic “flying”, but machining structural parts also plays an important role. In 2016 Pilatus invested in a completely modernized volume-machining system in order to further improve the

Patrik Odermatt, Team Leader Mechanical Processing, and Walter Duss, Director Milling, are of the same opinion: “HAIMER is the ideal partner for us and provides us with tool holders, shrinking and balancing technology with easy to handle machines. Our experience has told us that the quality of the products is continuously high.”

MAY 2017 | www.engrreview.com

The new flexible manufacturing systems at Pilatus in Stans are regularly equipped with HAIMER tool holders (on the picture: shrink fit chuck with HSK-A 63/80 interface) pictures: HAIMER

quality and efficiency of the production. Core elements of the enhanced production are two new flexible manufacturing systems that are run with full automation and guarantee the highest quality in a stable process.

Walter Duss, Director Milling, points out that fine-balanced tools are absolutely necessary: “Only the high balancing grade of the complete tool assembly - balanced on a HAIMER balancing machine - together with HAIMER tool holders can guarantee vibration-free machining and surfaces without any chatter marks.

Furthermore, the high run-out accuracy significantly increases the lifetime of the spindle and tools.”

According to the experience of Patrik Odermatt, Team Leader Mechanical Processing and responsible for the internal division of tools at Pilatus, high quality tool holders that offer long-term stability and run-out accuracy definitely pay off. It is for this reason that he has been working with HAIMER in Igenhausen for many years. He uses HAIMER Shrink Fit Chucks and High-Precision Collet Chucks together with the corresponding presetting, shrinking and balancing machines that are available at the Pilatus

178 TECH TRENDS

toolshop which serves as their internal tool management service center.

“Regarding such topics as quality, price-performance ratio, consultation and support, our experience with HAIMER is very positive” Patrik Odermatt explains.

“That’s why we made the decision to continuously and solely rely on tool holding technology from HAIMER when it comes to our new manufacturing system. We exclusively use tools that are clamped into HAIMER Standard Shrink Fit Chucks, ultra-short and long Power Shrink Chucks as well as Power Mini Shrink Chucks, Power Collet Chucks and special Face Mill Arbors.”

Since Pilatus is working with many different parts that are extremely thin with wall thicknesses ≤ 1.2 mm and deep pockets, the wide range of HAIMER tool holders was an important consideration. Also HAIMER has shown flexibility regarding the spindle interface: for the new manufacturing systems a special HSK-A 63/80 tool holder was necessary. After close cooperation with Pilatus, HAIMER developed a program for this interface and added it to its standard delivery portfolio.

HAIMER also proves to be innovation-driven with its patent pending mechanical locking Data-Lock system that fixes the RIFD data carrier onto the tool holder. Pilatus uses this solution to ensure that even at the highest rpm the data carriers are securely fixed and cannot separate from the tool holder.

According to tool expert Odermatt, one of the greatest advantages of working with HAIMER is the fact that you can get all tool holding technology from one single source.

“For every HAIMER Shrink Fit Chuck the required parameters are already integrated into the shrinking machines,” stated Odermatt. “The performance and heating time are ideal and guarantee process-reliable shrinking at the push of a button. And balancing is also easy to perform.”

Easy and repeatable shrinking procedure: for each HAIMER Shrink Fit Chuck the required parameters are already integrated into the HAIMER Power Clamp Premium.

With the HAIMER Tool Dynamic Comfort balancing machine, the balancing grade of the complete tool assembly is inspected and corrected at G2.5 at 33,000 rpm.

MAY 2017 | www.engrreview.com

For the RFID Chip (data carrier with which you can save important tool data) HAIMER offers a mechanical locking system that securely fixes the chip onto the tool holder (even at high rpm) without influencing reading and writing quality of the RFID Chip.

For more information Web: www.haimer.de

MGM-Pubblicità(210x297)_Layout 1 08/04/13 10.33 Pagina 1

HIGH QUALITY FOR YOUR MACHINERY

MGM brake motor main features

VARVEL production lines

• TEFC 3-ph asynchronous brake motor (0.09kW-130kW) • AC 3-ph brake (no rectifier) or DC brake on request • Oversized brake disc for higher brake torque, longer life and reduced maintenance • Fine and easy brake torque adjustment (as standard) • Very quick brake reaction time • Frequent START/STOP cycle applications • Manual brake release (as standard) • Hexagonal hole on non drive end of the shaft for manual rotation • Single speed or two speeds motors • All motors designed for inverter duty

• RS-RT worm gearboxes: 28 to 150 mm centres.

One stage worm, helical/worm and double worm.

• RD helical gearboxes: 50 to 2300 Nm. Two and three stages.

• RN parallel shaft gearboxes: 180 to 3300 Nm. Two and three stages.

• RO-RV bevel/helical gearboxes: 180 to 3300 Nm. Three stages.

• RG precision planetary gearboxes: 10 to 230 Nm. One and two stages.

• VR dry friction speed variators: IEC63 to IEC90 1 to 5 stepless speed range, 300 to 1500 rpm.

• VS planetary speed variators: IEC71 to IEC112 1 to 5 stepless speed range, 200 to 1000 rpm.

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A new generation of electric motors and gearboxes for power transmission quality from the alliance of two dynamic italian companies.

For those who want quality.

MGM-VARVEL Power Transmission Pvt Ltd Ware House No. G3 and G4 • Ground Floor • Indus Valley's Logistic Park • Unit 3 • Mel Ayanambakkam • Vellala Street Chennai - 600 095 • Tamil Nadu, INDIA • Phone: +91 44 64627008 • info@mgmvarvelindia.com • www.mgmvarvelindia.com REGIONAL OFFICE: KOHLI TOWERS • 4th Floor, Dapodi • Near Bharat Petrol Pump • Pune - 411012

18

2018

3RD INTERNATIONAL EXPO ON GRINDING AND FINISHING PROCESS

5TH INTERNATIONAL POWER TRANSMISSION EXPO

TWO MEGA EVENTS

ONE PLATFORM

Explore the great collaboration between Gear and Grinding Technology.

HIGHLIGHTS:  Network with leading brands from the Gears, Power Transmission & Grinding Industry  Meet face-2-face with end-users, potential buyers and industry leaders  Explore new business tie-ups and joint ventures  Attend technical seminars on Modern Technology Trends for Gears | Heat Treatment | Grinding  Witness state-of-the-art products, technologies and services from Indian & International players

KEY PARTICIPANTS

SUPPORTED BY Represented by:

Proteck Machinery Pvt. Ltd. CHINA AGENT

ORGANISED BY

BEIJING VANBO INTERNATIONAL EXHIBITION CO., LTD. Contact Person: Amy Lee T: +86 10 52322690 / 52322522 T: +86 10 52322523 Email: jean@chinavanbo.com www.chinavanbo.com

250 Virgo House, 7th Main, Amarjyoti Layout, Domlur Extension, Bangalore 560 071, India T: +91 80 25357028 / 29, 41493996 M: +91 9740611121 Contact: Mr.Vashdev S G, Email: dev@virgo-comm.com www.virgo-comm.com

Empowering power transmission for Industries

With our extensive knowledge and experience in the power transmission arena, we continuously innovate and launch new products, aimed at meeting the varied application needs of our customers. Our product spectrum ranges from worm and helical gear motors to planetary drives, from electric motors to frequency inverters, manufactured at our Chennai production facility in India, applying state-of-the-art technology, ensuring superior quality standards and matching the best cost/performance ratio.

At Bonfiglioli, we are geared to deliver a wide range of solutions - from simple to complex. Bonfiglioli Group, is an ideal partner to enhance the performance and competitiveness of your machines.

Experience the world with Bonfiglioli.

Bonfiglioli Transmissions (Pvt) Ltd Survey No. 528, Perambakkam High Road, Mannur Village, Sriperumbudur Taluk • Chennai 602 105, Tamil Nadu www.bonfiglioli.com - salesindia.ins@bonfiglioli.com

182 TECH TRENDS

GEARS & MOTORS

Chamfering and Deburring gears precisely to achieve smoother gear transmissions Gears need to be Chamfered and Deburred with a controlled, high quality process for the following reasons : • To avoid breakage – Excessive carburizing along the tooth edges can often cause breakage when the gear is running • To avoid damaging gears and bearings – If burrs are not removed, they may chip off during the running cycle and cause damage to the other gears and bearings.

• To avoid poor tool life in the finishing processes • Removal of very sharp burrs reduces the risk of tool handling injuries

Types Chamfering Specified on Gears is of following types : in only one or in both flanks, with a constant size along the profile, with or without chamfer in root diameter. Sometimes a further Rolling Operation is required (refer section on Rolling below)

Chamfering with Plastic Deformation / Compression Tools Advanced Chamfering Tools use Compression (as against cutting) for creating chamfers on the edge. The pressure and the deformation of the material may modify the structure of the steel. The chamfering tool is like taper gear, with a width of roughly 10 – 15 mm, and normally is very well finished, with a surface like a mirror in order to prevent a quickly wear.

The key benefits of Chamfering with such tools are stronger gear tooth due to better material flow and accurate chamfer angles.

The angles of the chamfers are definite by the tool drawing, but the size depends on the rolling time and the pressure of the tool

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against the gear. If the contact time between the tool and piece increase the chamfer becomes bigger.

The pressure which defines the deformation force is generated with a pneumatic cylinder.

This method guarantees an “elastic force” that prevents some breakages. Further the Tools are Self Centering, thus guaranteeing symmetrical chamfer on both sides of the work piece.

Rolling Operation Gears require a rolling operation after chamfering due to the plastic deformation caused by this operation and to eliminate the “burs” or swellings that form on the material.

Whilst burs on the gear face may be removed by deburring tool, those on the lead remain. These burs, usually in the range of 0.05 – 0.07 mm, cause problems in subsequent grinding phases and actually put the grinding wheel at risk. At this point a rolling operation on the gears becomes necessary.

The Samputensili method of ChamferingRolling uses a common chamfering/ rolling tool (Patented) and a deburring tool to complete the Chamfer-Roll-Deburr simultaneously.

Gears that are chamfered and rolled have been tested after heat treatment • Cracks do not form in the rolled area.

• The structure is normal and corresponds to all the structural characteristics of the material.

Tool Configuration – Options Chamfering/Deburring tools can be organized in various configurations for different types of gears, geared shafts and sprockets. For example, cluster gears can be processed in a single operation with multiple chamfer/deburr tools organized as shown below (See Figure 10 Simultaneous Operation on 2 gears)

Conclusion Gear Chamfering/Deburring is a Key Process Technology in Automotive Powertrain for achieving smooth gear transmissions.

Capability to produce strong accurate chamfers is essential. In addition for gears that are later finished, a rolling operation can be integrated with Chamfering/Deburring.

Multiple Configuration options in tooling enable a solution for a wide variety of automotive gears.

We’re Building Your Gear Manufacturing Future

You’ll find the advanced new gear production, tooling and inspection technologies, service and support to improve all your gear applications at Gleason’s new Advanced Manufacturing Facility.

Hobbing and Deburring Solutions

Shaving Technology

Gear Metrology

Cutting Tool Solutions

Workholding Solutions

Unique Seminars

You’re cordially invited to: The Grand Opening and In-House Gear Technology Seminar Aerospace Park, Devanahalli, Bangalore August 17-18, 2017 For more information, contact: sales-india@gleason.com

© Gleason Corporation. All rights reserved.

184 TECH TRENDS

GEARS & MOTORS

AC or DC? Brushed DC or Brushless DC Motor?

D

C Motors provide high power in a small package. Oriental Motor manufacturers a wide range of AC motor and brushless DC (BLDC) motor products. So why choose one technology over the other? There are several key differences between the different technologies.

Brushless Motor Construction

Motor Construction Brushed DC motors depend on a mechanical system to transfer current, while AC and brushless DC motors use an electronic mechanism to control current. The brushed motors have a wound armature attached to the center with a permanent magnet bonded to a steel ring surrounding the rotor. As the brushes come into contact with the commutator the current passes through to the armature coils.

AC induction motors and BLDC motors do not depend upon the mechanical system (brushes) to control current. The AC and BLDC motors pass current through the stator (electromagnet) Brushed Motor Construction

AC Motor Construction

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which is connected to AC power directly or via a solid-state circuit.

In AC induction motors the rotor turns in response to the “induction” of a rotating magnetic field within the stator, as the current passes.

Rather than inducing the rotor in a brushless DC motor, permanent magnets are bonded directly to the rotor, as the current passes through the stator, the poles on the rotor rotate in relation to the electromagnetic poles created within the stator, creating motion.

Efficiency The efficiency of a system is defined as the amount of output received, as a percentage of what was input into the system. Therefore, when we talk about the energy efficiency of brushless DC (BLDC) motors, we are saying that we can obtain a relatively high amount of mechanical power, in return for the electrical power that we use.

All three technologies have power loss in the form of I-R losses. DC motors utilize permanent magnets so none of their energy needs to be used in the creation of an electromagnet as in AC motors. The energy used by AC motors to create the electromagnet decreases the efficiency of the AC motor in comparison to the DC motors.

At the same time, BLDC motors are considered more energy efficient than brushed DC-motors. This means for the same input power, a BLDC motor will convert more electrical power

into mechanical power than a brushed motor, mostly due to absence of friction of brushes. The enhanced efficiency is greatest in the no-load and low-load region of the motor’s performance curve.

A BLDC motor, for the same mechanical work output, will usually be smaller than a brushed DC motor, and always smaller than an AC induction motor. The BLDC motor is smaller because its body has less heat to dissipate. From that standpoint, BLDC motors use less raw material to build, and are better for the environment.

Service and Maintenance: DC vs. BLDC Brushed motors are not only larger than their brushless counterparts, they also have a shorter service life. The brushes in the brushed motor are usually made of carbon or graphite compounds which wear during use. These brushes will require maintenance and replacement over time, so the motor will need to be accessible to ensure continued service. As the brushes wear the not create dust but noise caused by the rubbing against the commutator. Brushless motors have longer service lives and are cleaner and quieter because they do not have parts the rub or wear during use.

Speed Stability Hall-effect sensors built in the BLDC motor detect the change in polarity from an N pole to an S pole as the rotor is spinning. Based on the time between state changes, the rotor’s speed is determined. This information is then fed to the drive circuit to adjust the speed of the switching sequence.

High Speed Operation Brushed and brushless DC systems provide flat torque over a wide speed range while AC motors often lose torque as speed increases.

Oriental Motor has several BLDC packages offering speed control ranges as low as 3 rpm to as high as 4,000 rpm.

186 TECH TRENDS

GEARS & MOTORS

Modular industrial gear units in additional sizes At the 2017 Hannover Messe exhibition, NORD DRIVESYSTEMS will present two new gearboxes for nominal torques of 15 and 20 kNm.

T

he new industrial gear units greatly increase the possibilities for configuring application-specific drives in the load range up to 20,000 Nm, for example with a dual gear setup and swing base With these latest additions to the line-up, the series now comprises 11 gearbox sizes that deliver output torques up to 250 kNm. The NORD industrial gear series offers a particularly great variety of configuration options for application-specific drive solutions. The modular NORD product range includes dual-gear setups, auxiliary drives, brakes, torque arms, backstops, swing bases, and – as the latest special feature – extruder flanges. In addition, there are a variety of sealing options and solutions for monitoring and temperature management.

The gear units can be mounted on all six sides.

Gear ratios can be configured in fine increments from 5.54 : 1 to over 30,000: 1 – with two,

MAY 2017 | www.engrreview.com

three, or four gear stages, and with an auxiliary primary gear stage if so required. All NORD industrial gear units feature a single-piece UNICASE housing.

This ensures excellent longevity, a very high power density, compact dimensions, and high overload capacities. Combining industrial gear units with motors and drive electronics, NORD configures complete drive systems for heavy-duty operation in conveying systems, pumps, and agitators. Designated major application fields for these units include bulk handling, the cement industry, steel industry, process engineering, woodworking, sugar processing, and wastewater management.

NORD DRIVESYSTEMS develops, produces and sells drive technologies with around 3.200 employees, and is one of the international leaders in the industry. In addition to standard drives, NORD supplies application-specific

concepts and solutions, even for special applications, for example with energy-saving drives or explosion-protected systems. Gross sales amounted to approx. EUR 540 mn in the 2015 business year.

The company founded in 1965 now has over 36 subsidiaries worldwide. The closely meshed sales and service network ensures optimum availability for short delivery times and customer-oriented services. NORD produces a wide variety of drive units for torques from 10 to 200,000 Nm, electric motors with powers from 0.12 kW to 1,000 kW as well as the necessary power electronics in the form of frequency inverters and servo controllers. Inverter solutions are available for classical installations in the switch cabinet and for decentralised and fully integrated drive units.

For more information Website: www.nord.com

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188 TECH TRENDS

Layher Allround - The ideal scaffolding system for construction of high rise building Mithilesh Kumar, Director, Layher Scaffolding Systems Pvt Ltd

L

ayher Group produces high-quality scaffolding systems in Germany. Layher has worldwide presence with more than 35 sales subsidiaries. The products are being used by industries like Construction, chemical plants, power plants, shipyards, Refinery and offshore. Due to innovative products, superior technical solutions and Layher’s absolute customer orientated service package Layher has become the standard in scaffolding systems worldwide.

The Layher Allround Scaffolding reduces assembly times, labour costs and increases safety when erecting scaffolds around church steeples, monuments and restaurants in high places, for scaffolds at or in boiler plants, tanks and pipe lines, for scaffolds across working places, and supply lines, around machines, at or under bridges – scaffolds on construction sites or mobile scaffolds in tunnels. Simply each and every job can be carried out safer and quicker with Allround Scaffolding thus saving costs.

The building industry is presenting in- creased demands for load-bearing capacity and assembly variability in scaffolding.

More Possibilities - Layher Products and Services Layher’s present product characteristics and services help customers achieve long-term success and increase the profitability of their companies. The Layher Scaffolding has been established as a synonym for modular scaffolds on the market.

The Allround and SpeedyScaf Scaffolding offers unsurpassed versatility to be used in construction sites, chemical industry, power plants, aircraft, shipyards, event sector, theatres and arenas.

Layher scaffolding uses a simple, unique and bolt free connection technology. Sliding the wedge head over the rosette

MAY 2017 | www.engrreview.com

and inserting the wedge into the opening immediately secures the component. There is still sufficient play to secure the other end of the ledger. A hammer blow to the wedge transforms the loose connection into a superbly strong structurally rigid one. The face of the wedge head is now precisely positioned against the standard.

To transfer pulling force, every frame is secured by locking pins or bolts to each other.

In this way the tower can be assembled on the ground and placed by crane.

The Allround connector is central element in the Allround modular system and the basis for the economic efficiency, high stress capability and safety of the entire system. This positive and force transmitting connection method is equally suitable for both steel and aluminium scaffolding structures.

Application of Layher Scaffold for High Rise Building Construction of Façade Scaffold about 90 metres high is big challenge of this project (construction of Residential Building) into the sky. The skyscraper also lives up to its name. Not only has the corner and projected balcony of the building is challenge of this project.

By bracing the work scaffolding vertically with

SpeedyScaf lattice beams, even the increased wind loads could be transferred without putting unnecessary strain on the structure.

With Layher Scaffolding Systems, the Scaffolders had the ideal equipment for economical provision of scaffolding around the Façade 95 metres. Easy assembly and the use of a hoist meant that the assembly time was just five weeks. Thanks to the outstanding quality of Layher’s products, the lower assembly frames and the spindles can withstand enormous loads. Load Bearing capacity of individual spindles (baseplate) are subjected to a weight of up to 5 tons.

During the construction the biggest challenge was posed by the recessed balconies on every second side of the building. Providing scaffolding around these drew on all the experience of the scaffolding erectors and flexibility of Systems. But this problem too was quickly overcome with special structures.

Especially on irregular designs due different sizes of corner, the Allround/Speedyscaf Scaffolding impresses with its flexibility and the safe and easy handling. With its advantages like screw-less quick and selfexplanatory assembly, form-fitting and solid connection, dimensional stability and rigidity, scaffolders quickly create safe workspaces for the following assembly sections. Even in highest altitudes – and under high loads. After all, heavy stones have to be stored temporarily on the scaffold during the renovation.

Layher Allround has a suitable solution for all access need on construction site. Access stairway towers for a broad spectrum of applications and requirements are created at the site for hoisting of concrete buckets, passenger hoist and to accommodate and safe Modular Stairway/Access modular, accesses that always fit and that match the system can be constructed (replacement of huge quantities of scaffolding pipes and clamps) are possible by using Allround Scaffold Systems.

192 INDUSTRY FOCUS

Instamode Airpipe: Technology Focus on ENERGY CONSERVATION Q. What trend will drive AIR COMPRESSOR industry in near future?

Compressor market grew by 8-10 % w.r.t last FY, as a result our awareness in the market also grew for AL pipe used for compressed air pipe line, Instamod grew by doubling the turnover in 2 years time with the good response from the market. As Al pipe supplier for compressed air pipe line our % share also grew from 5% to 11% in the overall market share.

Q. What are the factors that impacts your industry?

After Demonetization industry went for slow mode however from Jan’17 onwards trend has been changing and we saw the last quarter w.r.t to FY15-16 was better for us. Now GST would be implemented from 1st July, we foresee initially there would be some slow down since everyone would be new to GST, but once it is fully implemented we would have better position in coming 3rd Quarter in this FY.

Q. What are the remedies do you suggest to improve the positioning of the industry you are into?

We have seen people still prefer to go for conventional type GI/MS piping, so potential to convert such customer would be challenging task but not impossible, we would make more effort in the market to make aware of the AL piping for compresses air pipe line as “Energy Conservation Product”.

MAY 2017 | www.engrreview.com

Mr. Santosh Kumar, Managing Director, Instamod Airpipe Pvt. Ltd.

194 TECH TRENDS

PNEUMATICS

How to magnify ROIon pneumatic cylinders Franck Roussillon, Product Manager for Actuators at Parker Hannifin, has some best practice advice on how engineers and specifiers can convert necessary outlays into returned investments

A

s the range of pneumatic cylinders available on the market today becomes more extensive and sophisticated, it can be challenging to ensure you’re maximizing the ROI available from your application.

There are many recommendations and tips that plants and machine builders can follow to help shorten the payback period for investments in pneumatic cylinders. Franck Roussillon, Product Manager for Actuators at Parker Hannifin, has some best practice advice on how engineers and specifiers can convert necessary outlays into returned investments.

One of the first recommendations that can help magnify ROI is to avoid side-load mounting. Cylinders are designed to deliver push-pull stroke action, so side-load mounting can result in a number of performance problems, including misalignment, off-centre loads, rod deflections, imprecise tie-rod torque or long stroke action.

Upon installation, the cylinder piston rod should be aligned with the mating machine component and then inspected in both the extended and retracted positions. Improper alignment can lead to excessive rod gland and cylinder bore wear, resulting in a shortened lifespan for the cylinder and lower productivity. Both of these unwanted effects only serve to extend the payback period.

Preventing contamination Also, consider how contamination can be prevented as this will further maximise the life of the cylinder. Particulates, pipe rust, scale and thread sealant debris can all curtail the life of the seal and plug openings, and damage surface finishes. So until the system is fitted with piping, keep the port plugs supplied with the cylinder in place and be sure to clean the piping thoroughly

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before making connections.

Moisture is another key factor to consider when trying to stop contamination, as when moisture collects in components in all compressed air systems it blocks the outlet flowthrough. This can be potentially damaging to the performance of the cylinder as it can lead to diluted pre-lubrication grease, contaminated airline lubricants, a damaged barrel or rod finish, and the potential to freeze in cold weather.

Using stainless cylinders To avoid this happening, consider using stainless steel cylinders, which feature a smooth, hygienic exterior design to prevent contamination. These are particularly useful for food industry applications as cleanliness is assured via the use of stainless steel piston rods, cylinder tube and end covers. Plus, the end covers have no recesses or other grooves that can collect unwanted contaminants or bacteria, while the scraper rings, piston rod bearings and seals are made from self-lubricating materials to allow for regular washing and degreasing of the piston rod.

The importance of selecting the right seals To further maximize ROI it is also important to pay close attention to both the wiper seals specified and the cushioning that is needed. The end application drives the selection of wiper seals.

For example, applications that are extremely dusty or feature very high operating temperatures will require appropriate seals to match the installed environment.

Poor selection of seals can cause degradation, leading to the ingress of particles and dirt, which ultimately risks cylinder failure; therefore it is imperative that ‘fit for purpose’ choices are made

to ensure the maximum lifetime and to guarantee productivity.

In terms of cushioning, this is directly linked to the lifetime of cylinders. Cushioning is required to decelerate a cylinders piston before it strikes the end plate. Reducing the piston velocity lowers the stress on cylinder components, increasing the usable lifespan and ROI. Whilst cylinders that feature automatic adjustment exist, a best practice recommendation is to use manual variants to achieve optimal cushioning, as you are able to match the weight of the work piece to the dynamics of the movement. This method has been found to be much more accurate and efficient.

A final consideration when thinking about preventing contamination is to watch out for oils that result from air compressor lubrication carryover or synthetic oils which are typically incompatible with air-line components. Such oils can swell the seal and plug openings. Instead, consider using oil-compatible seals.

For more information Web: www.parker.com

196 UPFRONT

Gem thrives in process

COOLING & DRYING G

Mr. K.P. Manoharan, Managing Director Gem Equipments Pvt. Ltd.

em Equipment Pvt. Ltd. based in Coimbatore and founded by the technocrat colleagues, Mr. K.P. Manoharan, Mr. G. Ravichandran and Mr, C. Raviselvan way back in 1984, has carved a niche for itself in process cooling and drying. In a little over three decades, Gem has established itself as the largest manufacturer of compressed air dryers in the country, making over 6,000 dryers in a year, a large chunk of which goes to OEMs. These dryers are used in core sectors like petroleum, chemicals, fertilizers, gas processing and co-generation electrical utilities. Gem has an on going tie-up with Orion of Japan for manufacturing Desiccant Dryers in India. Gem is also a renowned name in cooling towers and chillers. The first Indian cooling tower company to develop combo cooling systems to conserve industrial water, and the first South Indian company to develop modular cell FRP cooling towers for higher flow applications and as alternative to RCC towers, Gem has been treading a path of innovations all through these years.

Innovations Galore “Our Nexgen Refrigerated Air Dryer is an embodiment of engineering excellence, innovation and reliability,” states Mr. K.P. Manoharan, Managing Director, Gem. “The heat exchangers are designed to provide highly efficient heat transfer. It features honeycomb construction of aluminium fins giving true cross-flow for greater effective temperature differences, non-clogging larger cross-sectional area for air flow, integral air-air and air-refrigerant exchanges, with stainless steel demister moisture separator, robust non-corrosive grade aluminium, and larger heat transfer area for higher efficiency.

The rugged electronic panel displays inlet, ambient and dew point temperatures in single display on demand. The tripper module gives alarm for compressed high discharge pressure, compressed low suction pressure, expansion

MAY 2017 | www.engrreview.com

valve malfunction, auto drain valve function and fan motor cycling. The VFD compressor with speed control proposed to manufacture in the nearest future is one of the major developments towards optimization of refrigeration systems based on average load. For periods of high cooling demand, the compressor speed can be increased, and vice versa for low cooling demand. In short, it is PLC based operating on conventional gas using optimized power, and demonstrates better dew point capacity and reliability,” elucidates Mr. Manoharan.

Cooling Towers Gem’s bottle type FRP cooling towers with a capacity range of 100 to 4500 lpm are truly innovative. They require no sprinklers to be maintained, and operate for lower pressure return water. They are ideal for multiple inlets and outlets. These FRP towers also come in square type with stationary non-clog nozzle for easy maintenance, and PVC fills for larger contact surface area. In evaporative cooling, Gem offers both coil type and modular type. In the coil type, the cooling water moves in a closed loop; hence no contamination. In the modular type, aerodynamically designed FRP fan blades are used for better efficiency and walkway is provided for access and service.

Gem’s Dry Cooling Towers are in a class apart. The DCT type has a capacity range of 120 to 3,000 kVA generator ideal for 1-10 MW power plants. The DGAS type comes in horizontal configuration suitable for gas generators and adaptable for heat recovery. The capacity range is 500 to 3000 kVA power generator.

“Our Aquasaver (GAS) is designed to suit 100 to 5000 induction furnaces and 30 to 1000HP air compressors. All these models reduce water consumption and conserve water. Moreover in the absence of sling, they hardly require any maintenance,” explains Mr. Manoharan. The company recently bagged an order from Jordon (through ISGEC) for a dry cooling system

UPFRONT 197

GEM is a dominant name in cooling towers. As of now it has 10,000 plus installations in the country.

valued at Rs.1.8 crore. Similarly, it has also received an order valued at Rs.2.3 crores for a dry cooling system from Suzuki for their Gujarat Plant. It would also soon execute an order for large size evaporative cooling towers from a customer in Philippines.

Gem’s Nextgen Bottle type FRP Cooling Tower features superior extended shaft flange mounted frame, waterproof with aluminium body, S.S. shaft and EPDM sealing. The body is UV protected with a glossy finish. The FRP louver profile reduces water spillage. It has a high efficiency aerodynamic fan with axial flow and low noise. It is made of corrosion-free aluminium which is computerized balanced and wind tunnel tested in Germany. The spiral

GEM has its modern, well equipped manufacturing facility in Coimbatore. Seen here is its Testing & QC Section.

fills made of rigid PVC are clog-free resulting in long life. This revolutionary product manufactured using the RTM (Reverse Transfer Mould) technology goes with a 5-year warranty for FRP body and structure.

Chillers Gem offers Industrial Chillers up to 100TR capacity. These factory assembled packaged units go with a 2-year warranty which is industry’s first. The Mini series Industrial Chiller uses a coaxial type heat exchanger.

The design maximizes exchanger efficiency by using copper tubes in a coiled tube-in-tube arrangement. It promotes turbulence break-up boundary and maximizes the heat transfer rate

with minimum pressure drop. A counter flow pattern is used to achieve maximum temperature difference.

A series of Nexgen Chillers from 5 to 15 TR capacities under development has a high power efficiency and low footprint.

Expanded Portfolio Gem is primarily into Refrigerated Air Dryers, Cooling Towers and Industrial Cooling Systems – all utility products essential for every industry. Add to these the compressed air accessories it makes like the After Coolers, Moisture Separators, Compressed Air Dryers, Air Filters and contamination removing equipment, you get a complete picture of Gem’s product spectrum.

Sprawling Manufacturing Facilities

A view of GEM’s cooling tower warehouse

Gem has a sprawling, well equipped manufacturing facility in a 5-acre verdant land. It has a workforce comprising 200 dedicated employees. A good number of them are professionally qualified managers and engineers involved in Engineering, Planning, Procurement, Production, Quality Assurance and other allied functions. They are assisted by a select few consultants and specialists in specific domains.

“We are following the state-of-the-art manufacturing process and the Japanese methodology for chiseling out products of impeccable quality and enduring value. We have a technology tie-up with Orion, Japan for manufacturing Desiccant dryers as per their design in India and for marketing them under Gem brand in India and abroad,” reveals Mr. Manoharan. The company has vast experience in designing, manufacturing and supplying Air Cooled Heat Exchangers for various process applications.

www.engrreview.com | MAY 2017

198 UPFRONT

Unwavering commitment With an unwavering commitment to quality and excellence, Gem has set up and nurtured its in-house R & D with the best of talents and in-depth knowledge of international codes which facilitate designing products to ISO standards. The company has ISO-2001-2008 accreditation from DNV. It is also a member of CTI. “We work in close co-ordination with research institutes and the user industries which help in developing new products and improving the existing ones to meet the exacting requirements of our customers spread across the world,” adds Mr. Manoharan.

Just as its basket is full of varied products, its customers also represent diverse industry segments like automobiles, cement, food processing, pharma, glass, plastics, power, textile, PET bottle, chemical & fertilizer, etc. Some of the prominent names are L & T, Gujarat Cement, Ultra Tech Cement, Zuari Cement, Hindustan Newsprint, TNPL, West Coast Paper Mills, ITC Bhadrachalam, Neyveli Lignite, Ennore Thermal Power Station, Karnataka Power Corporation, Areva, Vizag Steel, Jindal Steel, Bhilai Steel, Tata Steel, Bhokaro Steel, Powerica, Hindustan Lever, Saint Gobain, ELGi Equipments, Atlas Copco, Chicago Pneumatics, PSG Group and so on.

Almost 80% of the orders it receives are repeat orders. Product quality, excellent service

Nexgen Refrigerated Air Dryer – an engineering marvel Gem’s Smart Chiller

back-up, and ability to provide cost-effective and optimum solutions are the attributes that make these discerning customers come back to Gem again and again. “We do value engineering, save costs and keep a constant check on input costs so that the benefits can be passed on to the customer,” says Mr. Manoharan.

Elaborating Gem’s service set-up, the Managing Director adds: “We have a strong team of 22 service engineers who are responsible for erection, commissioning and upkeep of our systems. They work in tandem with our channel partners spread across all major cities in India.

This ensures that all service calls are attended within the shortest time.”

sees that the off-take of compressor manufacturers will increase substantially. “This would help our business to grow at least at 15%.

Besides, the business with clients like Powerica, St. Gobain, Nissan and Maruti Suzuki is also expected to grow substantially. Our order booking for radiator cooling for gensets in marine containers is also growing at a fast pace. At our plant, we have introduced the bin system for all fast moving items. At any given time, we shall maintain sufficient numbers in stock.

This stock model would improve our delivery time and enhance the delivery rating with our esteemed OEM’s,”concludes Mr. Manoharan in quiet optimism. – P.K. Balasubbramaniian

Growth Strategies

GEM’s bottle type FRP Cooling Tower with attractive features and end-user benefits

MAY 2017 | www.engrreview.com

Gem has opened a Warehouse-cum-Assembly Unit at Bhiwandi, near Mumbai recently. The unit stocks all standard products and accessories. The end product is assembled here and supplied to the customer. It has a dedicated team attached to the unit. They work handin-hand with its channel partner to make this business model a success. This ensures availability of its products and services to the local customers at short notice. Gem has plans to replicate this model and set up such warehouses-cum-assembly units in key industrial hubs like Delhi, Ahmedabad, Hyderabad, Kolkata, etc.

The company’s OEM business for cooling systems is expected to grow steadily. It fore-

For more information Web: www.gemindia.com

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Kawasaki Robotics

CNC Machine Tools

Angel India Cad Cam Pvt. Ltd.

Pioneer in Spring Machinery Since 2001

Concord CONCORD UNITED PRODUCTS

CNC Automation

ASIAN NATIONAL

Lifting Equipments

SUPPORTED BY GOVT. OF INDIA

SUPPORTED BY

Govt. Of India Ministry of New and Renewable Energy

Government of India Ministry of Heavy Industries & Public Enterprises

GOLD PARTICIPANTS

DIAMOND PARTICIPANT

Pioneer in Spring Machinery Since 2001

ORGANIZED BY

CNC Machine Tools

CO-ORGANISER

SILVER PARTICIPANTS

P +91 98795 66567 E rajesh@imtos.com w www.kdclglobal.com

AWARDS BY

202 INTROSPECTION

A Challenging & Eventful Year for Ador Welding Q. How was the year that went by for your company?

The year gone by had a lot of challenges with the industry growing at its slowest pace in a decade.

However, with a long-term strategy in place, we could overcome most of them and there were a lot of positives.

Ador Welding Ltd. (AWL) has recorded its highest ever turnover and continues to be the undisputed leader among its peers. This means that we are growing YOY for the 7th year at a stretch thereby establishing a track record that is unprecedented for a manufacturing company in this decade.

We have consolidated our business with notable achievements in both the domestic and international markets through all our SBUs. Mr. Satish Bhat, Managing Director Ador Welding Ltd.

Q. What were the developments you could reckon as achievements?

AWL has established the Activated TIG flux for Duplex Stainless Steel applications for the Defence Sector using AWL make welding GTAW equipment (HF 2000) and a specially designed automatic torch traveler.

The joints successfully passed stringent ballistic tests.

The Activated TIG (ATIG) flux developed by AWL is designed to give up to 3 times higher penetration for TIG welded Joints.

The Clean Room at AWL, Pune Plant

MAY 2017 | www.engrreview.com

• The first ever “Clean room” for manufacturing inverter welding equipment was established at AWL Welding Equipment plant in Pune which is the first of its kind for the Indian Welding Industry. With this AWL has reached a new high in quality assurance.

• Specially designed fixtures and conveyers have further increased productivity and given AWL the edge over competition in its capability to manufacture numerous models in high volumes.

• AWL developed the first ever Vacuum

Champ T 400 – Award Winning Design

packing for SAW fluxes to meet customer demands.

• AWL’s design team at its Technology Development Centre for Welding Equipment won the India Design Mark Award 2017 for best industrial design in the Equipment category for its welding Inverter model CHAMP T 400. This is indeed a moment of pride for the company!

In addition, a lot of advanced technology products have been added to the product portfolio, namely: • 100 and 150 Amp capacity Plasma Cutting machines – meant for both Manual and Precision CNC Plasma cutting –CHAMPCUT 100, CHAMPCUT 150 • 500 Amp capacity PULSED MIG with Double pulsing facility – a major requirement in the Railway Coach Manufacturing Units and precision welding for Automobile Industries.

• Single phase 250 Amp COMPACT MIG Machine for specific use in Automobile units.

FastMig M A new breed of industrial workhorse

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Proven reliability from the top of the welding technology!

For more information, please visit www.kemppi.com

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31.7.2014 10:15:36

204 INTROSPECTION

CHAMPCUT 150 – PRECISION PLASMA

SINGLE PHASE 250 AMP COMPACT MIG

have developed a “Fragility Index”apparatus especially for welding fluxes.

A new range of advanced High definition CNC Plasma Cutting Equipment has been successfully introduced from the AWL stable.

A Multipurpose dual-mode inverter-based Submerged Arc Welding &Gouging Equipment from the Maestro series was also introduced.

There have been many process innovations at all our CHAMP PULSE 500 manufacturing plants toward enhancing our quality & productivity that are an intrinsic part of the AWL culture.

Q. How does the industry look up in the wake of the new economic reforms?

Friction-Stir WeldingHot Wire TIG

Process Equipment for Oil Companies manufactured by PEB, AWL Fragility Index Apparatus

High Definition CNC Plasma

Q. Any market trends that helped as an eye-opener?

The shift from SMAW to GMAW process has been faster than expected.

Friction stir welding for Aluminum and Titanium alloys has replaced processes like GMAW and GTAW in some appli-cations in the Automotive and Aerospace industry.

Laser & Plasma welding, Hot wire TIG and Cold wire SAW are some more developments.

Strip cladding too has picked up speed in India.

Q. What are the technological / product innovations you could showcase?

Axle Welding Automation / Stud Welding Automation

MAY 2017 | www.engrreview.com

AWL has developed the process of using Metal cored + SAW flux for increasing productivity over Solid wire and SAW flux for tube to plate joints for Supercritical boilers . AWL is possibly the only company in the welding industry to

GST promises to usher in an era of ease in business and will open up a plethora of opportunities in the domestic market that will provide the much needed boost to the manufacturing sector.

The Investment in Infra projects, Railways, Skilling and Defense holds promise for the future.

AWL is fully geared to meet the challenges ahead.

Q. What are your thrusts and growth strategies for the year ensued and further ahead?

We have been focusing on market share strategy wherein we have successfully widened our sales and dis-tribution network in India and Abroad and added many new clienteles.

We have gone whole hog into the International market through our Project Engineering Business and are currently executing a big EPC contract in the Gulf.

Our Welding Automation and Gas Cutting and PPE range is growing and will be key to future growth.

For the year ahead we will strive to build on these achievements and take them to the next level in our quest for continued growth.

For more information Web; www.adorwelding.com

206 TECH TRENDS

WELDING

New cutting inverter CutFire equipped with powerful torch CutFire 100i with torch Flash 101 increases performance for plasma cutting with air

The compact cutting inverter CutFire 100i delivers reliable cut results for material thicknesses ranging between 1 and 30 mm at low investment costs

T

he compact and cost-efficient cutting inverters of the CutFire series have proved their worth for users due to their versatile applications in the cutting range for thin sheets. Kjellberg Finsterwalde offers a new inverter CutFire 100i in order to further increase the cutting performance and reduce the costs per cutting metre for plasma cutting with air: Power sources built from 2017 onwards are equipped with the new machine torch Flash 101 and use air now also as swirl gas. Equipped with new consumables, cutting speeds are increased, the piercing safety is enhanced and the lifetime of the consumables is improved.

The air that rotates around the plasma beam stabilizes the plasma beam and makes it

Cutting of mild steel with Flash 101

MAY 2017 | www.engrreview.com

Machine torch Flash 101

possible for users to pierce up to a maximum of 20 mm. Air is used as swirl gas thus ensuring also a better protection of the torch and a more effective cooling. The lifetime of the consumables can be increased many times over and the cutting speed can also be increased.

The compact cutting inverter CutFire 100i delivers reliable cut results for material thicknesses ranging between 1 and 30 mm at low investment costs. In addition to straight and profile cuts, the air-cooled inverter with the new torch Flash 101 can also be used for bevel cutting up to 30° and marking with 20 A. For these purposes, no additional equipment or software is required. The adaption to CNCcontrolled and other automatic guiding systems can be done quickly and easily. The costs per cutting metre are low due to high cutting speeds and the efficient use of air as plasma gas and swirl gas.

For more information Web: www.kjellberg.de

TECH TRENDS 207

WELDING

How LASER is changing the face of welding LASER has unique properties such as single wavelength , low divergence , small spot size and high intensity

Gear welding: Courtesy : Coherent /Rofin

W

elding is one the key process in manufacturing also referred as joining.

There are ways to weld the material using conventional technology such as Arc, plasma, TIG, MIG, GMAW and others which are widely used in all sectors of industry.

LASER an acronym for light amplification by stimulated emission of radiation (LASER) has certain unique property such as single wavelength , low divergence , small spot size and high intensity which makes it unique than other conventional welding sources and thus used world over for variety of welding application from automotive to medical , household . electronic to Aerospace.

Benefits of LASER Welding Laser welding due to the non contact and small spot size , results in low heat input process,

LASER Advantages • • • • •

Contactless processing High welding speeds Very limited heat input Little or no finishing work required High power Solid state laser

distortion and thereby eliminate the need for any post process , which reduces the time and cost per part. Also laser welding speeds is faster than conventional welding processes, which often greatly reduces processing times.

Laser is used for kitchen, furniture and other

energy density. Typically used to provide a very smooth highly aesthetic appearance .

Also with medium power density , it results in more penetration depth and used in many micro weld applications.

• Keyhole/penetration mode – This is with

Scanner Welding of doors : courtesy : Trumpf

industries where visible weld seams are common , wherein the parts can be used directly after welding .

The Laser welding process can be manual for small welding system for application such as Jewelry welding , medical and other small component welding , while the high power laser welding can be a fully automatic process wherein Laser with welding head is integrated into a CNC or a Robot with full automation This gives a consistent Laser welding quality and high production every time .With Robot different part geometry can be welding easily as it is a 6 axis system.

Two types of welding There are mainly two types of welding : • Conduction welding : Performed at low

high power laser which has high peak power density creating a vaporized element known as a keyhole. The keyhole has low optical density and therefore acts as a conduit to deliver laser power deep into the part.

Also depending on the type of Laser either pulsed or CW/modulated welding can be differentiated. Pulsed Nd:YAG / fiber lasers are used for in micro welding wherein finesse is required. Peak power (used to control penetration) and pulse width (fine tuning parameter used for adjusting to penetration and weld width).

Continuous Wave Laser Welding is used for seam, while high power CW modulated laser is used for for keyhole/penetration mainly for large penetration depth.

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208 TECH TRENDS

Laser-welded 3D side wall assembly for a high-speed train Courtesy . Photon AG (Berlin, Germany)

Courtesy : Amada , Japan

Earlier Co2 Laser were used for welding ap-

Courtest : Coherent /Rofin Polymer welding

are fully automated and thereby increase the overall efficiency and production.

Laser Welding Applications :

plication, however they are difficult to integrate with robot and with advancement in Sold state technology ( such as Fiber/Disk /diode ) in increased reliability , better efficiency ,higher power and ease of integration , they are the preferred choice for Laser for welding application now days. Lasers have been gaining ground and is now one of the predominant technology used for welding two similar ( MS,

MAY 2017 | www.engrreview.com

SS, Al ) or two dissimilar component .such as ( Al/Cu, SS/ Ti , etc ). In Automotive , with the focus on enhancing the overall fuel efficiency and safety of car by using light weight material (such as aluminum alloys, magnesium alloys, and titanium alloys, HSS ,UHSS) Laser welding is preferred choice for processing of these new material. Also todays cars manufacturer such as BMW, VW , Audi and others are using Laser in their production floor to increase productivity , reliability and aesthetic . Few of the key Laser welding application in Automotive is for Gear and power train component , tailor blank ,doors , Recliner seat , exhaust , shock absorber to plastic component welding such as tail lamps etc. These are mainly using high power CW Laser with Robot and Scanner /welding head to do these welding . These process

Medical include: heart pacemakers, implantable devices, hermetic sealing, spot welding, titanium welding, endoscopic instruments, bellows, diaphragms, medical tube welding, batteries, nitinol welding, hypo tubes, surgical devices, dental tools.

Electronic industry include: mobile phones, digital cameras, MP3 players, batteries, solid-state lighting, capacitors, relays, cabinets.

Plastic welding in Automotive: such as Tail lamps, Large rear lighting on vehicles, • Instrument clusters , Engine covers , Turn signals and smaller exterior , lighting, • Filtration devices and air ducts , Electronic enclosures etc, There are other fields such as oil and gas,, nuclear, aerospace and many other wherein Laser welding is used and research is going how to achieve larger penetration depth , so that can replace the conventional welding process in some industry such as Ship building , Nuclear and others. Laser welding is now also now used in rail car manufacturing. A number of welded assembly applications are already in production in Europe and Japan, and some are emerging in the US. There are many Laser supplier who provide complete solution for Laser welding such as Coherent, USA, Trumpf Germany , Amada , Japan and IPG USA and others for high and low power , while there are many European US companies along with Chinese companies in low power pulsed YAG welding solution.

In India Laser welding applications are growing in sector such as jewelry , medical , electronics and automotive and with the cost of solid state Lasers coming down day by day , the market for Laser welding will be growing in coming years , as India becomes the manufacturing hub of world.

212 FACE-TO-FACE

ELEQUIP: The legacy of excellence

Mr. Ajay Sureka, Managing Director Elequip Tools Pvt Ltd

Q. Please brief us about company’s infrastructure & achievements?

ELEQUIP TOOLS PRIVATE LIMITED is proudly serving the Material Handling and logistic industry since fifty years. Year 2016 marked our golden jubilee year and we march ahead with an optimistic vision into the future.

We have been associated with the best national and international brands like INDEF, GIOVENZANA, KABELSCHLEPP to name a few. These brands are pioneers in Hoisting equipments like Overhead cranes, electric hoists, cable carriers, industrial automation etc.

Indef, a brand from the house of Bajaj group is a renowned name in India manufacturing market leading quality equipments and our association with them dates back to 1960’s. We are market leaders nationally for Indef products and have been awarded top position for more than two decades.

We have established ourselves profoundly in the Eastern states on India also covering exports to Bhutan, Nepal, Bangladesh and other countries either directly or through our channel

MAY 2017 | www.engrreview.com

partners. With a service team not just in Kolkata, but also in Guwahati, Jamshedpur, Bokaro and Bhubhaneswar, we have a strong hold in the market. We have a warehouse in Howrah spread across fifty thousand square feet and a service unit over eighty thousand square feet. Our facilities with all necessary machine tools including overhead crane, lethe etc enable us to service even the critically damaged equipments, with genuine spares and technical expertise.

Marketing being a crucial department in our business, we have always encouraged value driven approach. Our sales team of five are technically sound and are equipped with all modern day technological aids to help them reach out to customers like never before. Now that most of the communication is done digitally and many corporates operating through e-tender processes, we have updated our knowhow and capabilities to serve our market.

We believe strongly in customer satisfaction and commit to long term relationships with dedicated service and troubleshooting.

Q. What are the latest initiatives executed by your company in material handling space? Which are your focus areas?

Some of our products newly added to the list are push button pendant, foot switches, limit switches, goods elevator, cable drag chain system, DSL Bus Bar system.

Now our focus is to provide wide range of logistic and automation equipments that either compliment our material handling range or fall under the same purview. We are supplying overhead cranes, terrestrial logistics movement equipments which facilitates moving, lifting and storage of materials. We are in constant look out for market expansion and adding more channel partners. We are currently searching for dealers in Eastern India for regional sales and service.

Q. What are the market opportunities for your products in India? How do you plan to position these products?

In a dynamic market like ours, Material handling contains huge scope and opportunity. Every year we come up with new requirements from

the customers which help us understand the product application better. More than 40% of the market is still unaware of the usage of simple and complex equipments for handling bulk and heavy materials in India because of space and using the conventional means. But the usage of such materials makes not only saves effort and time but set the organised fashion of work. We see a good future for such products in Indian market as the industrial sector is increasing with new government policies and are moving towards organised sector.

Q. Fifty years is a long time in any business. How has the journey been all these years?

The journey of this business defines my own journey over the past 50 years. Just like growing up is, it was full of learning dipped in adventure.

The initial years were all about observing, learning and getting inspired every second by my father Sri N K Sureka. From a village family man to a respected and well-acquainted businessman, it was his passion and wisdom that brought him, rather all of us, where we stand today.

Starting from a well settled corporate job, his first step as an entrepreneur to ‘own’ a business was taking authorised selling rights for Indef heavy-duty industrial equipment, which was then with Batliboi & Co (now under Bajaj Group).

With first class experience as a GM of a wellknown hospital, it was surely a brave move to start selling a high priced industrial item! The ball started to roll with divine grace and his dedication and we have never looked back ever since.

Fifty years is surely a long time making it very emotional and nostalgic, from watching my then young father at work to now seeing my young sons do the same, it could not be more fulfilling.

In terms of business relations, I have been blessed not just to make business relations through work but also deep lasting friendship. Today they stand beside me much beyond business and office hours. As they say family business is the best business school one can ever attend, it also increases one’s keenness towards business, making it an ever-growing learning experience.

214 FACE-TO-FACE

Our products have increased over time such that today we can cater to majority of the materials handling needs of our customers. And who does not like ‘all under one roof experience’!

Over these years we have grown in knowledge, strength, numbers and also credibility. Today we are a family of 15 office members and 30 factory members whose combined efforts are directed at being the largest name in material handling industry not just in eastern India but the entire country! We have been through thick and thin of the market and even though the current markets are not as pleasing as it used to be, our energies have never been higher as they are now and we walk optimistically towards the future with optimism.

Q. What are the manufactured products at Elequip – the Sureka range?

Starting from a winch followed by an overhead crane, we have, under our brand name Sureka, introduced a range of similar products in different variants and features as the existing product line. Getting the basics right it was not so difficult for us to expand our capabilities. Today we manufacture winches (both manual and electric), and a variety of cranes such as single girder/double girder overhead cranes, gantry cranes, circular crane, jib cranes.

We have also introduced a number of acces-

MAY 2017 | www.engrreview.com

sories like DSL system, T-track system, gantry girders, transfer trolleys, support posts, etc. Our recent addition is goods elevators, which have been well received in the market with pan India enquiries. It also brought us business from reputed organisations. With our best efforts to serve nothing but the best to our esteemed customers, we look for every opportunity that gives our customers a good experience and to us a growth opportunity.

Q. The company today has manufacturing as well as trading business. So how do you strike a balance between the two?

Supplying products whether they are built at our works or someone else’s, the idea has always been to serve this industry with good quality products at competitive prices. And once a customer always a customer is the ‘growth mantra’.

I personally believe it is that sweet spot that not everyone enjoys. Being traders we can have the widest variety of products in our bag that no manufacturer of a medium scale industry can manage. And being manufacturers we have the power to customise those traded items and service them at our works most effective and efficiently. This combination if used to the fullest is sure to have the qualities of both and flaws of none.

Q. What are the future plans?

Material handling business is full of opportunities and growth in future is predicted to be much more with increase in the number of industries given India’s dynamic market. Presently it is seen that the companies are investing more in rearranging and organising the material handling process for fast movement of materials and overall efficiency. This is where we come into the picture providing complete material handling solutions. We not just supply machines but also provide solutions right from the planning stage. The present scenario of the business is expansion in innovation and customised manufacturing, which caters to the sectors where we are not presently supplying; plus entering into mechanical and electrical solutions to material handling as two divisions through more collaboration with valued brands.

For more information Web: www.ehoists.in

216 COMPANY PROFILE

Maruthi & its customized

MATERIALS HANDLING solutions A

n automobile engineer starting a materials handling business? Yes, that’s precisely what Mr. S.S. Pillai did way back in 2000. But he had had 15 years’ experience in a materials handling company as a Production In-charge before relinquishing the office and deciding to do something on his own.

That’s the beginning of Maruthi Handling Equipments based in Coimbatore, the company that has carved a niche for itself in offering in-plant materials handling solutions. Mr. Pillai remembers that the first product he came up with was a Pallet Truck. Then he made a Manual Stacker and Semi Electric Stacker, all in quick succession. Today Maruthi offers a whole range of materials handling equipment which includes Pallet Trucks, High Lift Pallet Trucks, Manual Stackers, Semi-Electric Stackers, S.S. Pallet Trucks, Pallet Trucks -Paper Roll Model, Floor Cranes, etc. “We have 350 plus medium size customers. Most of them come to us again and again with their new requirements. They are quite happy with our quality products and our prompt service,” says Mr. Pillai.

Maruthi products go predominantly to textile & dyeing units, chemical plants, pharma, paper and engineering industries – all for in-plant materials handling. The company has developed a Stainless Steel Pallet Truck for chemical and pharma plants where hygiene and contamination control in handling are of paramount importance. The company has also come out with Pallet Trucks with weighing scales which can weigh payloads up to 3 tonnes.

Maruthi has its manufacturing facility in Neelikonampalayam, Coimbatore which is ISO certified. Quality is a watchword at Maruthi.

At least 25% of its products are custom-built to meet specific needs of the customer.

MAY 2017 | www.engrreview.com

“We closely interact with the customer, understand his application and then develop a product to suit his needs. Since reliability is the fulcrum of materials handling products, we pay utmost attention to the selection of the right material of construction. When it comes to fabrication, we use MIG welding for obtaining sound, flawless welds. We make doubly sure of the strength of the components like the chassis which is the backbone of the equipment which has to handle load,” explains Mr. Pillai.

The company also has an efficient set-up to attend to service calls, if any. “When there is a problem, we attend to it promptly and see that the customer’s pain point is addressed with least delay so that productivity is not hampered, “ reveals Mr. Pillai. No wonder Maruthi is taking a premium for its quality materials handling products which are precision engineered to perform in tough work environments.

– P.K. Balasubbramaniian

TECH TRENDS 217

MATERIAL HANDLING

JAY EQUIPMENT : The blend of perfection with cost effectiveness

J

AY EQUIPMENT & SYSTEMS PVT LTD : ‘JAY’ produces Material Handling Equipments that are adaptable for various industries. They are built on a modular principle in order to allow a large number of possible combinations at a reasonable cost.

The Wide spectrum of Product range includes : • • • • • •

Lift Trucks Dock Leveler Scissors & Maintenance Platform Lifting Platforms Drum Handling Equipment Misc & Special Equipment

1] Hydraulic Pallet truck : “Jay” Hydraulic Pallet truck is an economical way for one person to move Heavy Pallet loads without the use of a forklift/Stacker. The pallet truck includes two articulating steering wheels & four front load wheels. The reinforced formed steel forks provide twice the strength of standard single formed racks. Hydraulic Pallet truck are also available in Roll Lifting, Weighing Scale & Stainless Steel versions with load capacity of 2500 & 5000 kgs.

2] Manual Electric Stacker : “JAY” Manual Electric Stackers for wide range lifting & shifting palletizing load applications…. These are battery operated versions where lifting is effected by Electro Hydraulic Pump & is ideal for applications requiring frequent lifting & lowering of loads. The stackers forks are raised & lowered by Push Button controls. Electro hydraulic power pack unit in-built pressure relief valve to prevent overloads. The lowering speed of fork is controlled by flow control valve. The Push/Pull handle is spring loaded for easy movement. Manual Electric Stacker are available in other options as Wide version, Load Platform & Roller Platform , & upto Lift ht 4200mm with Load capacity of 1000 & 1500kgs.

For more information Web: www.jayequipment.com www.engrreview.com | MAY 2017

218 TECH TRENDS

MATERIAL HANDLING

JAY STORAGE : Technology

leadership in storage management

J

AY STORAGE SOLUTIONS PVT LTD : ‘JAY’ is one of leading solution provider of Warehouse Storage Systems & Automated Warehouses in India, based in Mumbai.

Specialized in the design, Manufacturing, Metal Racking, Automated Warehouses and other storage solutions.

‘JAY’ produces a wide variety of racking systems like : • • • • •

Pallet Racking Systems Shelving & Picking Systems Cantilever Racking systems Mezzanine Floor Systems Automated Warehouses

1] Conventional Pallet Racking : Conventional Pallet Racking for lift trucks is the best solution for warehouses where it is necessary to keep a wide range of articles in pallets.

The wide range of profiles and accessories provides optimal adaptation to each load and height requirement. The layout and height of the racking are determined by the characteristics of fork-lifts, pallets to be stored and the dimensions of the premises.

A conventional pallet racking warehouse is generally laid out with a single-entry wall racks on the perimeter sides and double-entry racks in the middle.

Advantages : • Solid & robust construction • Simple Assembly for most of the racking types • Fewer Components • Easy to Manage

MAY 2017 | www.engrreview.com

2] LONG SPAN SHELVES RACKS :

Warehousing & order picking are constantly challenged by the extensive variety of products available. ‘JAY’ Long span shelve racking are perfect for optimizing your individual storage requirements & will create maximum storage capacity with minimum space. Especially suitable for bulky items.

‘JAY’ long span racking facilitates the storage of goods with large article ranges at small to medium quantities. The racking can be universally utilized in all industry branches for small parts but also for bulky parts.

When making goods available- according to the ‘man-to-goods’ principle – attention must be paid to goods being directly available for order picker. Flexible in application and easily adjustable, it is particularly suitable for large volume, bulky goods and containers. Order picking by hand is easier, picking times are reduced.

Different shelve options are available like, metal, wooden, wire mesh, grating etc. Levels are created using load beams & panels, or shelves mounted on panel support member.

the whole space or just the highest parts of the room. The mezzanine design must take into account the access-ways, work system, the product and handling methods so that such elements as stairs, handrails & loading and unloading zones can be planned. Platform & goods lifts can also be incorporated to facilitate the movement of goods from one level to another. The design & system of the UBe series is different than the SiG & PLiC series mezzanines.

‘JAY’ has developed this system in order to provide a faster delivery. This system uses the standard uprights & beams usually used for pallet racking or shelving systems.

The UBe-Series mezzanines are also produced to provide the customers with the flexibiity to completely dismantle and re-install at a different locations. However, this systems are usually different in construction than the ‘SiG’ & ‘PLiC’ series. Here the column grid size cannot be altered. This are medium to low cost solutions, and also have a high asthetic appeal.

Advantages :

Applications :

• Immediate Access to all articles • Flexible & expendable • Easy to assemble.

Mezzanine floor find applications in all industry segments. Retail, Offices, Storage, Warehousing Production areas.

3] Mezzanine Floors :

Advantages : Adapatable to individual

Mezzanine floors enable the working height of a space to be utilised to its full potential by doubling or tripling the surface area. They can be designed as storage areas, changing rooms or offices, among other concepts.

Installation a mezzanine floor is the best way of optimising available space. They can occupy

requirement. 100% recovery of all components .

Column grid size cannot be modified at a later stage

For more information www.jaystoragesolutions.com

TECH TRENDS 219

MATERIAL HANDLING

Use Security Seals to Safeguard your Cargo & to Protect your Profits, Not as Statutory Need Rajesh Kumar Banka, Managing Director, Safcon Seals Private Limited

S

ecurity Seals are the first step towards more safety. Seals are tamper-indicating devices used to detect and report unauthorized entry. They provide deterrent against, an indication of, tampering, pilferage and unauthorised entry. Once locked in position, seals cannot be removed except by destructive means and broken seals cannot be re-assembled or re-used. Unlike intrusion or burglar alarms, seals report unauthorized entry after the fact. They must be inspected to determine if unauthorized access has taken place. A seal does not need to physically resist entry and the purpose of a seal is to reveal evidence of entry. Customised Seals with serial numbering and company logo/name must be used to enhance security level.

Cargo Seals provide a most cost-effective means of boosting security for Containers, Oil Tankers, Bulk Liquid Tankers, Box Trucks, Truck tarpaulins, Cement Bulkers, Warehouse, Cartons, Bags, packages etc. Seals won’t stop a tank trailer or container from being hijacked or manipulated, but they can provide a clear indication of tampering. Use of high performance and most reliable security seals effectively can solve the growing problems of theft, terrorism, adulteration and pilferage to a great extent.

The seal doesn’t have to be very expensive or very sophisticated, but it must be part of a well-organized chain-of-custody process to be fully effective. Most importantly, seals must have a unique identifier and serial number.

vary with the scaling method used but the dimensions must be such as to ensure that identification marks are easy to read.

• The identification marks of seals must be impossible to falsify and difficult to reproduce • The material used must be resistant to accidental breakage and such as to prevent undetectable falsifications or reuse.

This can be in the form of numerals or a bar code. 2D Codes, Next, the identifier must be recorded on bills of lading or other relevant documents, and all of the participants in the transportation process must be aware of it.

According to President of International Transport Company, “Seals definitely provide a quick and easy way to raise our security level, we don’t need anything fancy, but we do need the involvement of shippers, receivers, and others who handle our equipment.”

He is absolutely right, as the effectiveness

(a) Essential characteristics of Tamper Evident Security Seals:

Seals must:

• Remain secure in normal use • Be easily checkable and recognizable • Be so manufactured that any breakage or removal leaves traces visible to the naked eye • Be devised for single use • Bear unique identification marks • Bear unique serial numbers

(b) Technical specifications of Security Seals: • The form and dimensions of seals may

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220 TECH TRENDS

of security seals is strongly dependent on the proper protocols for using them. These protocols are the official and unofficial procedures used for seal procurement, storage, record keeping, installation, inspection, removal, disposal, reporting, interpreting findings, and training. With a good protocol, a modest seal can provide excellent security.

On the other hand, a sophisticated seal used poorly may be worse than useless if naively trusted.

Plastic seals are among the most widely used for chemical/petroleum tankers, containers, trucks etc. Cost is the main reason for the preference. Depending on quantity and features, the typical plastic seal will cost anywhere from Rs. 2.50 to Rs. 6.00.

A big concern in the industry is that it is relatively easy for someone to remove many of these seals and put them back into place without any visible indication that tampering occurred. Tamper-evident seals must be used to ensure an adequate level of protection.

It is very easy for a counterfeiter to remove the cheap seals for lack of identification mark. The most important thing is to know if tampering has occurred. At Safcon, we’re adding a number of detection characteristics to certain products. For instance, we offer security seals with highly visible thermo engraved serial numbering in contrast colour which is deeply penetrated into the seal body that can’t be scratched off and are very difficult to duplicate. To increase the security levels of the seal we recommend use of colour seals with company security identification mark embossed in the seal to resist use of duplicate fake seals.

Higher Security Some of the most robust cargo sealing devices is bolt seal, which are most widely used on international containerized shipments. Typical price for these seals is Rs. 18 and up.

Cable Seals may gain ground over the coming months as they offer a higher level of security and is hard to duplicate. It’s impossible to reattach a cable seal once it has been removed. Depending on the type of cable, this type of seal can be harder to remove. Increased security comes with a price, though. Cable seal start at around Rs. 18 each.

MAY 2017 | www.engrreview.com

A trend has seen an increase in the use of low-quality and cheap imitations of industrystandard seals by some customers to cut costs, but with container crime remaining a problem, and with valuable cargo being transported, is this a false economy on the part of the shippers?

One must always remember that “Poor Security is No Security” and hence quality of seal begins at procurement and sourcing stage. Security seals, though being a low cost item, are most important and sensitive item of purchase for manufacturers, shippers, logistic or transport companies. An adulterated product in the market may spoil the entire goodwill and brand image of the company in addition to the loss of profits.

Any theft or pilferage during transit in the

custody of shipping/logistic company may affect their business. And hence it is very essential for the purchaser to source the seals from professional and reliable manufacturers who are at the forefront in the fight against cargo tampering and who understand the continually evolving and ever more ingenious methods used by thieves to steal cargo.

This calls for continuous cooperation and partnership between the end users and the manufacturers of security seals in order to achieve the desired result, that is, the total integrity of cargo in transit. At Safcon, We sell security seals direct to actual users and guarantee the privacy and integrity that a security seal demand.

When customers insist on buying a copy of another seal, however, that is Rs. 2-3 cheaper it is difficult to understand. One would consider that if you have a valuable cargo then you would buy a good seal but that is not the case. The old proverb “penny wise pound foolish” comes in to play. Copycat people not well conversant with the specific security level requirement and supply to anyone who pay them cash to buy their products. They don’t bother whether the purchaser is holder of the trade name whose identification mark is being provided on the seals or the serial numbers already manufactured with the same identification mark. We, at Safcon, take utmost care of everything before releasing the customers’ order for production. In case of any doubt or dispute with our supply records we refer back to customers.

Security seals should be viewed as only one part of an overall security or verification program. In conclusion, it is advisable in the interest of the shippers and the transporters that a system should be immediately adopted for use of appropriate type and variety of the tamper evident and barrier security seals in warehouses and transportation of any cargo irrespective of value in all road transport, courier, train, ship, airfreight, truck, trailer, tractor, wagon cargos to combat with and to substantially reduce cargo theft, pilferage and adulteration. In choosing a seal, it is important to bear in mind that unit cost is not always the most decisive economic factor associated with using a seal, nor is cost necessarily well correlated with the level of security a seal can provide.

(Fully Owned Subsidiary of ProMinent GmbH, Germany)

222 INNOVATOR

Heidelberg ProMinent FLUID CONTROLS India nology to the Indian market and to be able to invest more in the Indian operations. Heidelberg ProMinent is now the leader in its field in India with exports to many countries including USA, Australia, Burma, China, Malaysia, Sri Lanka, Singapore, Taiwan and Thailand.

Q. What’s your current range of manufacture?

Mr. P. Prasanna Kumar Rao Managing Director Heidelberg ProMinent Fluid Controls India Pvt. Ltd.

Q. How would you introduce yourselves?

We at Heidelberg ProMinent Fluid Controls India, are a fully owned subsidiary of ProMinent GmbH, Germany. The latter is the world leader in the fields of Dosing Pumps, Controllers, Ozone Generators and Allied Equipment.

ProMinent has been in India since 1986 in the form of a Joint Venture Company. In the year 1997 ProMinent started its own subsidiary in an effort to be able to transfer the latest tech-

The ProMinent range in India includes: • Electronic Dosing Pumps up to a capacity of 60 l/hr • Motorised Diaphram Metering Pumps for higher capacities and Plunger Pumps for high pressure dosing • Sensors and Controllers for pH, ORP, Conductivity, Chrorine, Ozone, etc.

• Ozone and Chlorine dioxide Generators • Water Treatment Systems including Filters, Softeners, Demineralisation Plants, Reverse Osmosis Systems, etc.

Q. Could you give more details of your Dosing Pumps?

Our Electronic Dosing Pumps represent the state-of-the-art technology and have inbuilt features for automatic control. These pumps can be offered with wetted parts in different mate-

rials to suit any chemical. These pumps can also be offered with ProMinent Controllers to form a close loop system for accurate control of parameters like pH, chlorine, etc. These pumps are available up to a capacity of 60 l/1hr.

ProMinent Motorised Metering Pumps are available in diaphragm and plunger versions.

These are compact, reliable and highly efficient.

They are available up to a capacity of 6000Vhr and up to a back pressure of 320 bar.

Q. What are your recent achievements?

We were the first company to introduce international quality metering pumps in India. In addition, we are also the pioneer in the use of Chlorine dioxide in water treatment. As of today, more than a hundred Chlorine dioxide generators supplied by us are in operation in India.

We have had a steady growth all these years.

We have done fairly well even last year; we had a double digit growth.

Q. A word about your R & D efforts?

ProMinent, Germany invests heavily in research and development. As a result it is the global leader in its field. It stays way ahead in terms of technological innovations. The benefits of these developments are passed on to ProMinent India which in turn benefit the Indian industry. ProMinent India also makes continuous R & D efforts. We have brought out various product innovations to suit the specific needs of the Indian market.

Q. What are your thrusts and growth strategies to stay ahead?

We would like to expand the product range to include API 675 pumps for use in the oil and gas industry. This is our main focus for the future.

For more information Web:www.prominentindia.com MAY 2017 | www.engrreview.com

224 TECH TRENDS

Things to know about Liquid Ring Vacuum Pumps T oday, there are increasing demands of several types of vacuum pumps by different industries. With an invention of new technology, there is a range of vacuum pumps available in the market with best performance and quality. The different types of vacuum pumps are liquid ring vacuum pump, single stage vacuum pumps,watering vacuum pumps,two stage vacuum pumps,oil seal vacuum pumps, Rotary Vane Pumps and many more.

In this blog, we have discussed about some useful information of Liquid Ring Vacuum Pumps.

It is widely used vacuum pump by several industries due to its wide range of applications, affordable price range and other benefits.

Know All About Its Work Process Today, Liquid ring vacuum pump is the prime necessity of several industries and companies.

Its working theory is very simple. It compresses gases with the use of a rotator vane placed in a cylinder-shaped casing. Then it requires some liquid or water to force into the pump. Its centrifugal force result in a ring to form close to the casing’s inner lining. There are several seals used in order to create compression chambers, separately and as gases trapped in such chambers are compressed at that time.

Benefits of Liquid Ring Vacuum Pumps There are several benefits of using Liquid ring

vacuum pump including its affordable price, versatility and sturdiness. It is capable to ingest large quantities of liquid and soft solids without experiencing any mechanicaldamage. It is specifically manufactured to handle air, water, liquid and gas movement applications specifically required in different industries. It is available in different materials. It requires very low maintenance. Due to its corrosion resistant properties, it becomes widely used in seawater deaeration.

It is also useful for different application areas including Vacuum filtration, Extracting moisture and many more.It is useful in different industries such as Chemicals, Paper, Petroleum,Power Generation, Food Processing and many more.

Things to Consider in Selecting the Right Type of Liquid Ring Vacuum Pumps Available in single stage and two-stage, Liquid ring vacuum pumps becomes highly durable.

It is always essential to select the Liquid ring vacuum pump based on certain aspects as per your process requirement. While choosing it, you need to ensure appropriate size and several other factors such as VapourTemperatures, Cooling & Sealant temperatures,Sealant Viscosity as well as Solvents Handled, VapourLoad and many others. These factors affects on the operation of the pump, hence you need to take expert guidance while selecting the Liquid ring vacuum pump with perfect size and criteria meet your processing needs. When you are looking for purchasing a Liquid Ring Vacuum Pumps, you need to find

MAY 2017 | www.engrreview.com

a reliable vacuum pump manufacture who offers best quality products best in performanceas well as highly durable. You should also ensure other features including its simple operation, versatility and cost-effective price. You can choose the material of your choice.

Fin Tech Vacuum Pumps is a leading Vacuum Pump Manufacturing company in India offers a range of Vacuum Products including high quality Liquid Ring Vacuum Pumps.

Author’s Bio An author of this blog, Mr. SurendrasinhChavda is a renowned manufacturer and supplier of a wide range of vacuum products. He is the managing director of the Finetech Vacuum Pumps, an ISO 9001-2009 quality certified company, which is a one of the leading vacuum products company in India for supplying high quality vacuum pumps and other products. He has the experience and expertise to work in the industry for more than a decade and today, the company is successfully growing under his efficient guidance to explore its reach in the global market.

He utilizes his knowledge and expertise to improve quality of their products using the most innovative technology. He is passionate to adopt the most modern technology in order to enhance the performance and standard of the vacuum products.

For more information http://finetechvacuumpumps.com

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Special travel packages to visit International trade fairs for Special travel packages to visit International trade fairs for

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1070 Exhibitors from 32 countries 30852 visitors from 84 countries EMO Hannover is the undisputed leading Scope of Exhibit • Raw Materials for the production of Coatings, Inks & Adhesives • Production/Packaging Plants & Installations • Measurement & Testing of Coatings for QC/R&D

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236

PRODUCT SHOWCASE

PRODUCT SHOWCASE Imafit™ - Platinum Cured Silicone Hose Reinforced with Polyester Braiding

Imafit™ is platinum cured silicone hose reinforced with polyester braiding. It has excellent flexibility for pressurized fluid transfer application in pharmaceutical and biotech industries. We are catering these products to all Pharma and Biotech companies in India as well as Overseas market. Imafit™ hose is manufactured under stringent quality parameters to have greater flexibility and minimum bend radius.

Imafit™ conforms to US FDA 21 CFR 117.2600 Food Grade Standard, USP Class VI and ISO 10993-1. It is certified by ROHS and TSE/BSE Certification (free of animal derived material). It is

free of restricted heavy metals and Phthalate/Bisphenol/Volatile Plasticizer. Complete validation package available upon request.

Imafit™ is manufactured from low volatile grade silicone resin. It is excellent in flexibility and has lot traceability features. It imparts no taste and odour. It is available with SS316 L Tri-Clover end fittings in required length. It has also available in colored outer layer and custom color coding. It has flexibility at lower temperature up to - 80°C and high heat resistance up to 180°C. It is sterilizable by Autoclave, Ethylene Oxide Gas & Gamma Radiation.

For more information

The new Gast 86/87R Series of oil-less rocking piston compressors and vacuum pumps While other manufacturers have been busy selling rocking piston compressors that produce a lot of noise and less-than-ideal pressure, Gast has been quietly setting the new standard by re-engineering our oil-less rocking piston from the ground up.

The result is a unit that delivers quieter performance, higher pressure, a longer life and greater application flexibility.

The sleek, new 86/87R Series is not just another pretty product. It’s beauty runs deep as it performs in ways not yet seen in the industry.

The patented crossover chamber design regulates and controls airflow to dampen sound and optimize performance, while delivering a wide range of pressure level options.

Because the 86/87R Series can easily retrofit into an existing footprint, it’s also a smart, flexible solution for a wide range of markets and applications, viz.

Environmental, General industrial, medical, printing & packaging, food and beverage, transportation, laboratory, and material handling.

Designed to performs “When we set out to re-engineer our rocking piston compressor,

we aimed to do more than just increase pressure. We set out to dramatically reduce sound, enhance flow, create a standard footprint for easy retrofit anywhere in the world and improve the compressor’s aesthetics,” says Gast.

The inherent design of rocking piston technology makes it the optimal choice for applications requiring high pressure or vacuum and air flow in a small package.

The flexible cup is made with superior materials and mounted on top of the connecting rod, creating vacuum or pressure while maintaining a tight seal against the cylinder walls in a rocking motion. The forgiving design has fewer components, causes less friction and has a low exhaust temperature, for greater reliability and durability for the life of the product. Despite it’s small size, the versatility of 86/87R means this is the right product to deliver quality air solutions.

Ami Polymer Pvt. Ltd. An ISO 9001:2008/1400:2004/18001:2007 Co.

For more information

319, Mahesh Industrial Estate, Opp. Silver Park,

Shavo Technologies Pvt. Ltd.

Mira-Bhayander Road, Mira Road (E),

Shavo House, S.No.21A/10B, Plot No,394

Thane - 401104, Maharashtra. INDIA

South Main Road, Hotel Cozy Inn Chowk

Tel.: +91 22 28555 107 / 631 / 914 | Cell: +91 86910 13935

Koregaon Park, Pune - 4112 001

MAY 2017 | www.engrreview.com

Email: mktg@amipolymer.com

Phoned: 020-2615 9641

Web: www.amipolymer.com

Email: shavogroup@vsnl.com

238

PRODUCT SHOWCASE

Pioneer in intuitive programming •

• •

Offer the easiest-to-use and most adaptable alternative Automation Solution for specialized and demanding needs An experienced technical team A pioneer in the simplification of programming

em4 - MORE THAN JUST A PLC • •

•

All-in-one fully connected nanoPLC Remote management & maintenance on a PC & mobile devices Accurate & performant sensor measurement

Millenium 3 - Logic Controller • • •

Compact & expandable Easy to program Multiple configuration options

Specialist in electromagnetic & electronic technology •

•

• • •

•

•

Air temperature from +10 deg. C to +45 deg. C. Relative humidity : 80% at 25 deg. C The compact construction integrates the filter, extraction arm and fan The filter can be used at workplaces unreachable to other ventilating equipment, and The filter requires connection to a general compressed air supply.

The standard delivery set includes Built-in fan, Control console, Filtering cartridge of respective type, Spark arrester, Oil separator with reduction box for compressed air system, and Electrical grounded cable L= 5 m with plug.

For more information : Ador Welding Ltd.

LMW JV 80 High Speed Vertical Machining Centre

Simple to use Multi voltage Multi or mono function

Close-up protection for total availability of equipment

The Filter is designed for continuous indoor operation

under the following climatic conditions:

Email: cmo@adorians.com Website: www.adorwelding.com

MONITORING RELAYS: •

Welding Fume Extractor, King Extractor-II-MU 3 is a mobile mechanical high efficiency self-cleaning filter designed for workplaces. The filter cleans air from different kinds of dry dust, welding aerosols and other dry contaminants from most industrial processes. The filter cartridge is cleaned automatically without interrupting the filtration process. The cleaning extends the cartridge service periods and minimizes maintenance.

Akurdi, Chinchwad, Pune 411 019 Phone: 020-4070 6000

Specialist in time management with an extensive automation components offer that includes timers, monitoring relays In addition to high-performance products, advice and support, offers tailor-made solutions for any application

TIMERS: • • •

Welding Fume Extractor, King Extractor-II-MU 3

• •

All anomalies are detected Optimise continuity of service

For more information InnoVista Sensors India Pvt Ltd Div 1, BNR Complex, Plot No.92/1A, 1st Floor,

The LMW JV 80 high speed Vertical Machining Centres are ideal for die & mould machining, particularly for roughing and finishing operations on medium and large parts. Automobiles and aerospace are two crucial markets for high-end machine tools and this model suits their exacting requirements. The machining centre comes with a BBT40 spindle taper and direct driv-

en 12,000 rpm spindle speed. The machine has a 1000 x 560 mm working table with X, Y and Z axis travel of 800 mm, 540 mm and 600 mm respectively. Excellent repeatability, high reliability and performance are the key features of this machine.

The JV series employs high precision linear motion guide ways and large diameter, pre-tensioned ball screws for the axis traverses.

H P Avenue Road, Konappana Agrahara,

For more information :

Electronic City –Phase 1, Bangalore – 560100, India

Lakshmi Machine Works Ltd.

MAY 2017 | www.engrreview.com

E-mail: india@innovistasensors.com

Machine Tool Division, Arasur, Coimbatore 641407

Web: www.innovistasensors.com

Phone: 0422-3021393 Webstie: www.lakshmimach.com

240

PRODUCT SHOWCASE

PANTHER Series Drills

Indian Tool Manufacturers (ITM) – A division of Birla Precision Technologies Ltd., is now launching Panther - Drills, a new series of Superior quality drills.

Panther series of drills are made out of finest grades of HSS premium materials. These drills are produced from our latest CNC Machines, with unique geometry to give better accuracy holes and best performance. These drills are developed to machine hardened steel materials like Stainless Steel, Nickel chromium Steel, Forged Steel, etc.

Advantages: •

• • •

Made out of Premium grade Steel - suitable for tougher work Materials Better rigidity gives longer life Special Point to reduce thrust force while drilling Wider flutes for optimum chip

•

EPIC® Data Cable Coupler

evacuation resulting increased Tool life Surface treated for maximum wear resistance

Size Range: •

• •

Panther Drills are manufactured in Metric series as per IS 5101 and Inch series as per BS 328 Metric size: 3.0 mm to 13.0 mm Inch Series: 1/8” to ½”

Applications: Panther Drills are suitable to drill on : • • •

Stainless Steel Forged Steel Nickel chromium steels and for tougher applications.

PANTHER Series of products are result of extensive study and continuous efforts put in by our Research and Development team, which has resulted in Superior Quality products which are better than every product in it’s category.

Automation controlled factories have a large number of data cables installed. Maintainence and support services helps maximize system performance at every stage of its life cycle.

However, constant use of cables might result in production setbacks and replacing the cable might not be a viable solution.

EPIC® DATA CABLE COUPLER

by LAPP GROUP helps safeguard your data connectivity. It helps keep the production up and running with easy to assemble solution.

An innovative solution, the EPIC® DATA CABLE COUPLER connects two network data cables on the production floor or in the field immediately.

The newly launched EPIC® DATACABLE COUPLER is a cost-effective solution to repair physically damaged data cables which ensure a minimal production shut down. It makes use of Insulation Displacement Contacts (IDC) technology and requires no special tooling. EPIC® DATACABLE COUPLER‘s robust industrial design and construction ensures it is EMC shielded for no loss of signal quality. What more, the DATA CABLE COUPLER can be reused. It is a product that every Maintainance Repair Officer (MRO) should have it handy to restore the problem and ensure the production starts within no time.

The product is available in 2 versions - EPIC® DATA CCR FA

for Industrial Ethernet cables up to 10Gigabit, Cat. 7A and EPIC® DATA CANCCR for PROFIBUS/ CAN BUS/Sensor actuator cables.

EPIC® DATA CABLE COUPLER is IP65/67 protectedand vibration proof. It is available in 5 pins and 8 pins that can resist ambient operational temperatures ranging from -40°C to +85°C.

Application areas for EPIC® DATA CABLE COUPLER are: • • • • •

Repair kit for breaks in network data cable Connects two network data cable To extend existing cable systems To connect shielded cables up to 5 cores and 8 cores DeviceNet,Sensor/Aktor wiring, Ethernet, Ethercat and Profinet

For more information Lapp India Pvt. Ltd. Plot No. 98, J & K, Jigani Industrial Area

For more information

Phase - II, Bengaluru – 560105

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Ph No: +91-8110–304800

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MAY 2017 | www.engrreview.com

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| May 2017

Engineering Review/Industrial Safety Review/Machine Tools World_12x19 cm

242

PRODUCT SHOWCASE

Peristaltic Hose Pump (With Imported Hose)

LIQUID HANDLED

to 20A in 4 steps i.e; 2mA, 200mA, 2A& 20A and AC current 0.1μA to 20A in 4 steps i.e; 2mA, 200mA, 2A& 20A. Also, it measures Resistance 10mΩ to 200MΩ in 5 steps i.e; 200Ω, 2KΩ, 20KΩ, 2MΩ, 200MΩ.

It has capacitance range from 0.1pF to 20μF in 4 steps i.e; 2nF, 20nF, 2μF & 20μF and measures frequency upto20KHz. Also, it measures temperature from -40°c to 1000°c (K- Type Thermocouple). Also, we can perform transistor, diode &

Fruit Salads, Dairy Products, Paper Pulp, Animal Feeds, Bentonite, Lime wash, Manure Slurry, Rubber Latex and Many more

“KUSAM-MECO” Capacitance Digital Multimeter - Model - 333

SPECIFICATION : Capacity Range: 20LPHto30000LPH Head Range: 40.0 Mtrs. & more Electrical Motor : O.5 to 10 HP Sealing Arrangement : No Seal

FLOW – Pulsation M.O.C. Hose tube suitable for liquid, end connector in SS-316/PP/ UHNW Titanium Outer casing C.I / Aluminum Roller SS316 with bearing bush/ Ball Bearing.

SALIENT FEATURES Dry run, self priming. Seal less, Good for Slurry. Only hose tube in contact with liquid.

Can handle solids. Reversible rotation to clean pipe line & pump.

APPLICATION To transfer Liquids / Paste / Viscous Liquids / Abrasive & Corrosive Liquids. In almost all types of industries.

For more information MONIBA ANAND ELECTRICALS PVT. LTD. (MUMBAI) 5, Saphire Building, Gr. Floor, Tirupati Park, Sativalli Road, Village Waliv, Tal. Vasai (E), Opp. To Professional Couriers, Dist- Thane- 401 208, State- Maharashtra. INDIA | Tel.: 0250-6450425/26/27 Contact: Rakesh Engineer : +91 93230 13491 | Email: moniba83@gmail.com

‘KUSAM MECO’ 4½ Digits Digital Multimeter Modeldmm 90 ‘KUSAM-MECO’ has introduced a versatile Digital Multimeter cum Model-DMM 90. It is an Average sensing DMM. It has 4 ½ digits large LCD display with 19999 Counts.

It has a unique feature wherein the LCDdisplay shows the terminals where the test leadsare to be inserted to avoid wrong connection &damage to the meter.

Also, it contains Alarm buzzer

MAY 2017 | www.engrreview.com

which sounds when the leads are connected to the wrong input terminals with reference to the switch position.

It has recessed safety designed input jacks. It has many functions including measurement of DC voltage 10μV to 1000V in 5 steps i.e; 200mV, 2V, 20V, 200V & 1000V and AC voltage from 100μV to 1000V in 4 steps i.e; 2V, 20V, 200V & 1000V. Also it measures DC current 0.1μA

KUSAM-MECO has introduced a new capacitance meter Model-333. It is a 3½ Digit, 2000 counts Digital Capacitance Meter. It has 12mm ht LCD display. It has many different ranges to measure capacitance viz 200pf,2000pf, 20nf, 200nf, 2mf, 20mf, 200mf, 2000mf, 20mf and an extra large capacitance range of upto 200mf which

continuity multi test.

It has auto zero calibration and auto polarity Display. It has overload protection in all ranges. It has facility for low battery indication and auto power off.

Accessories contains a pair of test lead, Holster, Thermo couple plug test clip & Type-K Thermocouple (250°c).

Optional accessories contains current clamp adapter CA 500, CA 1000, CA 2000 & contains High voltage probe PD-28. The dimensions are : 179(L)×88(W)×39(H) mm. The weight is 380 gms.

is not available in any other capacitance meter. It has a Zero adjustment knob on front panel. Dimension is 151mm(L) x 70mm(W) x 38mm(H). Weight is approximately 200 gms and it is powered by a standard 9V battery.

The 333 is provided with a safety holster carrying case and instruction manual and test leads.

For more information KUSAM ELECTRICAL INDUSTRIES LTD. G-17, Bharat Industrial Estate, T.J. Road, Sewree (W), Mumbai – 400015, Maharashtra.

Tel.: (022) 24181649 / 24124540 Fax: +91 22 24149659 E-mail: kusam_meco@vsnl.net Website: www.kusamelectrical.com; www.kusam-meco.co.in

PRODUCT SHOWCASE 243

MECO “Power & Harmonics Analyzer NEW Digital Barcol Impressor - Model PHA-5850 A/B/C/D” DBI-1000

Under BEE’s PAT Scheme (Perform, Achieves & Trade) for Eight Industrial Sectors mandated to compulsorily improve their Energy Efficiency by adopting all the available measures including replacement of their old Equipments with New and Energy Efficient Equipments MECO “POWER & HARMONICS ANALYZER – Model 5850” is a state of art versatile instrument using micro controller technology, Ideal to carry out Vigilance checks, Surveys, Audits and Periodic Visits for checking at Industrial and Consumers end.

The measurements can be done on Live loads. Useful to Analysis for 1 & 3 Phase Quality Power System. Large Dot Matrix LCD Display with Backlight

of 35 Parameters in screen to monitor Energy, Active Power, Apparent Power & Reactive Power, Power Factor, Energy, TRU RMS Value, AC Current, and Average & Maximum Demand with Programmable Time Interval & CTR & PTR. Displays Individual Harmonics of Voltage & Current upto the 99th Order, THD with Waveform & Peak value.

It Has inbuilt memory of 512K for 17000 records & Optical Isolated RS-232 ~ USB Interface with users friendly Software with facility to retrieve Power Data & Harmonics on Meter Screen at site.

Analyser available with Clamp on CT having Multiple Range of 1/10/100A or 10/100/1000A or 300/3000A & 120/1200A (Flexible CTs) as per application.

For more information MECO Instruments Pvt. Ltd.

A digital indentation hardness tester, is the latest design and development of our company.

It is characterized in that provided with a balance positioning, a digital display of hardness value, and a non disassembly calibration and adjusting.

It is with good stability, convenient calibration, and high accuracy of detection. It is mainly used in aluminum processing industry, testing pure aluminum, soft aluminum, thick aluminum alloy, aluminum strip, aluminum rod, aluminum castings, aluminum forgings and aluminum alloy products. Also, it can be used for glass steel industry. The relevant standard is ASTM B648-00, ASTM HD2583-07, and GB / T 3854-2005.

•

•

Features: •

•

•

Small in size, portable. Single hand operation, easy to use.

Can be used in any occasion as long as the hand can reach.

Wide test range, can test from very soft pure aluminum to a particularly hard aluminum alloy. effective test range equivalent to the Brinell Hardness of 25~150HB. No need to be supported. Just

•

test on one side of the sample with the hardness tester, no need to be supported. It is suitable for the test of large and extra thick workpiece.

With the maximum hold function, recording the maximum hardness value during measurements.

Can be used for measuring not only Barcol Hardness, but also Brinell Hardness (HB), Vickers Hardness (HV), Webster Hardness (HW), Rockwell Hardness (HRB/HRE/HRF/ HRH).

With the function of calculating the average value, can calculate the average value of the 29 sets of data at most.

Applications fields: Aluminum, Aluminum Alloys,Soft Metals ,Composite Materials, Glass Steel.

Parameters: Parameters

Barcol Hardness (Hba), Brinell Hardness (HB), Vickers Hardness (HV), Webster Hardness (HW), Rockwell Hardness (HRB/HRE/HRF/ HRH)

Measurement Range

0~100 HBa, equivalent to the Brinell hardness of 25~150HB

Resolution

0.1 HBa

Plot No. EL-1, MIDC Electronic Zone, TTC Industrial Area, Mahape, Navi Mumbai 400710. (INDIA)

For more information

Tel: 0091-22-27673311-16 (Sales),27673300 (Board)

Toolpost (india)

Fax: 0091-22-27673310, 27673330

MUMBAI , Tel:09819345050/022-23428862 ,

E-mail: sales@mecoinst.com, Web : www.mecoinst.com

E-mail: ojus_itico@hotmail.com

www.engrreview.com | MAY 2017

244

PRODUCT SHOWCASE

Low Cost Digital Ultrasonic Thickness Gauge: gauge design features an intuitive interface that makes set up and operation easy. Simply calibrate the gauge to a known thickness or sound velocity and begin taking measurements.

Manufacturer Specifications This state-of-the-art Digital Ultrasonic Thickness Gauge is the most accurate way to measure the wall thickness of materials such as steel, cast iron, plastic and more.

Once meant only for professionals and electrical technicians, our wholesale price makes this device available for easy around-thehouse use!

The simple to use and durable Digital Ultrasonic Thickness Gauge uses ultrasonic technology to safely measure the thickness of materials such as steel, aluminum, titanium, plastics, ceramics, glass, and most other materials (as long as it has parallel top and bottom surfaces).

The gauge provides basic measurement, scanning, adjustable sound velocity, and extended storage capabilities for additional flexibility. The innovate

• • • • • • • •

• • • • • • •

Measuring range: 1.2~220mm (Steel) Accuracy: ±(1%H+0.1) mm Resolution: 0.1mm Sound velocity range: 1000~9999m/s Working frequency: 5MHz Minimum limit for tube measuring: F20*3mm (Steel) Auto calibration Auto linear compensation: this advanced software program enhances the precision by correcting the non-linear accuracy of the transducer Data store/ Data recall/ Data delete function Sound velocity measurement Low battery indication Auto power off LCD backlight display Power: 2x AA Batteries (not included) Dimensions: 154 x 73 x 27mm.

For more information India Tools & Instruments Co. – BOMBAY - INDIA Tel: 23428862 / 9819345050 E-mail: ojus_itico@hotmail.com web:www.indiatool.net

(four-channel capability).

The SB-5500 is easy to install and easy to use, can upgrade the old SB2500,SB-4500 & SCHMITT HOFMANN HK 5000 controls .It can also be used for GAP & CRASH control by insertion of additional AE card . The system is elegantly simple: a computer control, sensor, spindle mounting adapter, and balance head. It is designed as an inexpensive, permanent installation on grinding machines.

Fully automatic operation means one no longer needs to pre-balance grinding wheels, and eliminates the need for awkward equipment,

which only does part of the job. Systems are available to fit machines with wheel diameters from (6” to 48”/150 mm to 1200 mm). Following CNC interfacing options: Ethernet TCP/IP, USB 2.0, Profibus DP, CNC/PLC hardwire Interface (opto-isolated outputs) It is available as a retrofit package or as an option from most machine builders

For more information SBS Precision Systems (India) Pvt Ltd 24, Ram Swarup Khettry Road First Floor, New Alipore, Kolkata 700 053 Tel: 033-24003097. Mobile: 093311-40202.

Fax: 91-33-24003097.

E-mail: enquiries@sbsindia.in

Castfil Ptfe Putty / Brushable Rollon bearing is the manufacturer & supplier of castfil ptfe putty / brushable. It is a two-part epoxy based cold weld metal repair compound suitable for maximum temperatures up to 120°c. Castfil is a self-lubricating compound possessing high mechanical strength.

It bonds strongly to most metals

/ plastics and offers long life protection against wear, abrasion & corrosion.

Castfil ptfe putty / brushable finds extensive usage in • • • •

SB 5500 Automatic Grinding Wheel Balancer Control The SB-5500 control from SBS takes balancing grinding machines to a new level of accuracy (0.02 microns), speed (300 to 30,000 RPM) and convenience for various applications: contact or non contact, spindle or flange type, hydrokom-

MAY 2017 | www.engrreview.com

penser or mechanical weights.

With its all-digital electronic design, compact size and larger high resolution detachable colour display, the SB-5500 provides unsurpassed accuracy (up to 0.02micron), speed (300-30,000rpm) and flexibility

•

Prevention of leakage in gas / liquid pipelines or valves.

Repair of blowholes, porosities, discontinuities, etc in castings.

Repair of damages caused by abrasion or corrosion.

Rebuilding of critical machined parts.

Repair of oversized bearing bores, worn out shafts, scored guideways, etc.

For more information Rollon Bearings Pvt Ltd Shah Sultan Complex, Cuinningham Road, Bangalore– 560 052 Tel: O80 22266928 / 22250287, Fax: O80 22250319 E-Mail: rollon@rollonbearings.com

BUSINESS AVENUES 245

INSIDE BUSINESS AVENUES Information on latest manufacturing projects in India SR. NO.

CATEGORY

PG. NO.

01.

NORTH INDIA

245

02.

WEST INDIA

247

03.

SOUTH INDIA

248

04.

EAST INDIA

249

NORTH INDIA

S

E-mail: nijhowne.vaibhav@suzukimotorcycle.in,

uzuki Motor Corporation, Toshiba Corporation and Denso Corporation are coming together to form a joint venture company for production of

automotive lithium-ion battery packs in India.

P

lans investment to set up facilities to produce automotive lithium-ion

Suzuki Motor Corporation Satoshi Uchida, MD

battery packs in India.

Suzuki Motor Corporation (SMC)

“Vaibhav Nijhowne, Deputy Manager (Product Planning), 2nd Floor,

Satoshi Uchida, MD

Plot No. 1, Nelson Mandela Road, Vasant Kunj,

“Vaibhav Nijhowne, Deputy Manager (Product Planning), 2nd Floor,

New Delhi-110070, Delhi. T: 011-46782142,

Plot No. 1, Nelson Mandela Road, Vasant Kunj,

www.engrreview.com | MAY 2017

246 BUSINESS AVENUES

New Delhi -110070, Delhi.

Bids are currently invited.

IRCTC Ltd

T: 011-46782142, F: 46075418,

Dr. A.K. Manocha, CMD

E-mail: nijhowne.vaibhav@suzukimotorcycle.in,

“Sandip Dutta, Public Relation Officers,

P

11/12th Floor, Statesman House,

lans to undertake development of Residential cum Commercial

B-148, Barakhamba Road,

complex on 240 acre CPWD land at Ghitorni, Delhi. Design consultant

New Delhi -110001. T: 011-23311263-

services is sought for preparing a master plan.

Place: Delhi

64, M: 9717649123, E-mail: sdutta4761@irctc.com, cmd@irctc.com,

National Buildings Construc- tion Corporation Ltd (NBCC) “Suresh Jain, Chief General Manager (CPG), NBCC Bhawan, Lodhi Road, New Delhi-110003, Delhi.

T: 011-24367314, F: 24366995, E-mail: cpg.ho@nbccindia.com

P

lans to assign construction of 34 nos new Type-II quarters, Running Room, RPF Barrack at Chunar station in lieu of facilities dismantled

at Loco Colony, Chunar due to DFCCIL alignment (Dismantling of 06 nos Type II and 28 nos Type I quarters, Running room, RPF Barrack) in the

P

lans to assign the construction of 1040 Nos. EWS houses at Dhobiana

section of SSE / W / CAR under ADEN / CAR.

basti in urban Estate Phase-lll part-l Bathinda. The completion is

Place: Allahabad Uttar Pradesh North Central Railway

targeted in 36 months.

Place: Bathinda Punjab

“S K Gupta, Sr.DEN/Co., EDP Centre, Bathinda Development Authority

DRM Office Complex, North Central Railway,

Divisional Engineer, BDA Complex, Bhagu Road, Phase-2, Part-1,

Nawab Yusuf Road, Allahabad, Uttar Pradesh.

T: 0532-2408213,

Bathinda, Punjab. T: 0164-5050173, 8146699875/94170-21419

E-mail: sredpm@ald.railnet.gov.in

M

obile phones and consumer durables maker plans investment in its new air conditioning (AC) plant in Greater Noida.

T

he company is about to complete the Dhola-Sadiya bridge on river

Greater Noida Uttar Pradesh

Brahma- putra. The 9.15 km long bridge connects Assam and

Place: Vishal Malik, Head - Retail

Arunachal Pradesh. The work on this project got started in 2011.

Intex Technologies

Place: Tinsukia district Assam

“Bhuvnesh Talwar, Asst Manager (Corp Comm),

Navayuga Engineering Company Ltd

D - 18/2, Okhla Industrial Area, Phase - II,

“R.L. Sreenivas, Sr. General Manager (Projects), Plot No. 379, Road No.

New Delhi-110020, Delhi.

10, Jubilee Hills, Hyderabad - 500033, Telangana. T: 040-23339990,

T: 011-45705300, F: 41610221,

F: 23337789, nec@navayuga.com”

M: 9871291211, bhuvnesh.talwar@ intex.in,

P

lans to assign the construction of Government college for women at

O

il major plans upgradation of its Bongaigaon refinery for production of BS-VI grade fuels in Assam.The environmental clearance was

Village Palwal in Kurukshetra district.

Place: Kurukshetra District Haryana Haryana Public Works Department

recently granted for the project Place: Bongaigaon Assam

“Vikas Surjewala, Executive Engineer (NH, Panchkula), Haryana PWD B&R, Sector 19-B, Chandigarh 160019,

Indian Oil Corporation Ltd “Manager (Contract Cell), Bongaigaon Refinery, Administrative

T: 0172-2793574, M: 9501667788,

Building Block “A”, P.O-Dhaligaon,

E-mail: pwd-eecdnh-panchkula@hry.nic.in”

Dist-783385, Chirang, Assam.

T: 03664-253349, a_dan@indianoil.in”

M

obile phones and consumer durables maker has signed a Memorandum of Understanding (MoU) with UP Skill Development

P

lans to set up 60 freight terminals on public-private partnership basis

Mission (UPSDM) for skills training in mobile/IT products manufacturing (assembly, testing, packing, sales, service and repair).

in this financial year.

Indian Railways

Place: Greater Noida Uttar Pradesh

“Ved Prakash, Director (Information & Publicity),

Intex Technologies

Rail Bhavan, Raisina Road, New Delhi-110001, Delhi.

Vishal Malik, Head - Retail

T: 011-23381224, M: 9810039038,

“Bhuvnesh Talwar, Asst Manager (Corp Comm),

vedprakashdhn@gmail.com, dip@rb.railnet.gov.in

D - 18/2, Okhla Industrial Area, Phase - II, New Delhi-110020, Delhi.

T: 011-45705300, 41610224/25/26,

P

lans to appoint agencies for setting up, operation and maintenance

F: 41610221, M: 9871291211,

and transfer back of Executive lounges at various Railway stations.

E-mail: bhuvnesh.talwar@intex. in

MAY 2017 | www.engrreview.com

BUSINESS AVENUES 247

WEST INDIA

P

lans to set up cement grinding and clinker facilities in Gujarat and Karnataka.

T

he company has decided to setup a manufacturing unit for plastic furniture at Bavla, in Ahmedabad district. The completion is targeted

Place: Gujarat

by April, 2018.

Adani Cementation Ltd

Place: Ahmedabad Gujarat

“Arvind Pathak, Direcor,

Ratan Poly Plast

Adani House, 56, Shrimali Society, Navrangpura,

“Nishit Shah, Managing Director,

Ahmedabad-380009, Gujarat. T: 079-25555555,

Plot No-215, Atrium A0001,

E-mail:info@adani.com

G/F A.K.Road, Andhri (E), Mumbai-400093, Maharashtra. T: 022-26833000/26834000”

P

lans to set up a 5 MTPA clinker grinding facility at Lakhpat in Gujarat.

The completion is targeted in 24 months.

S

pecialty and pharmaceuticals chemical company plans to set up an

Place: Gujarat

R&D and innovation complex at Jhagadia spread over 50,000 sq ft.

Adani Cementation Ltd

Place: Gujarat

“Arvind Pathak, Direcor, Adani House, 56, Shrimali Society,

Aarti Industries

Navrangpura, Ahmedabad-380009, Gujarat.

Rajendra Gogri, Chairman & MD

Tel: 079-25555555, Fax : 25555500,

“Subramanian Seetharaman, General Manager R & D and Regulatory

E-mail: info@adani.com

Affairs, Udyog Kshetra, 2nd Floor, Mulund Goregaon Link Road, Mulund (West), Mumbai - 400080, Maharashtra.

P

T: 022-67976666, 67976697, 25918195,

lans to assign the design and construction of Khel bhawan in SMS

E-mail:info@aartigroup.com,

stadium campus, Jaipur on EPC mode.

Place: Jaipur Rajasthan Rajasthan State Sports Council (RSSC) Narayan Singh, Secretary, Sawai Man Singh Stadium, Jaipur, Rajasthan. T: 0141-2744283, info@rssc. in, info@rssc.in

T

he company has signed a 3.8-acre redevelopment project in Dahisar.

Place: Mumbai Maharashtra Kolte-Patil Developers

I

“Gopal Sarda, CEO, 201, City Point, Dhole Patil Road, Pune - 411001.

ndia’s leading real estate developer has partnered with Taj Hotels Palaces Resorts Safaris to develop a world class Taj brand hotel at its

T: 020- 66226500,

flagship project, The Trees, in Vikhroli, Mumbai. The Taj at The Trees will

E-mail: sales@koltepatil.com

offer approximately 150 guest rooms and suites along with world class dining, entertainment, and conferencing facilities.

P

lans to undertake the widening of the Subhas Chandra Bose railway

Place: Mumbai Maharashtra

over-bridge at Vishwamitri. Land would be acquired soon.

Godrej Properties Ltd Pirojsha Godrej, MD & CEO

Place: Vadodara Gujarat Vadodara Municipal Corporation (VMC)

“Ajay Pawar,

Dr. Vinod R. Rao, (IAS),

Sr. GM (Corporate Communications),

Municipal Commissioner

Unit No 5C, 5th Floor, Godrej One,

“Shaileshkumar H. Mistry,

Pirojshanagar, Vikhroli East,

City Engineer, I/c. Addl. City Engineer (Affordable Housing - PMAY,

Mumbai-400079, Maharashtra.

MGY, BSUP, RAY), Khanderao Market, Vadodara-390209, Gujarat.

T: 022-61698570,61698500, M: 9820286056,

T: 0265-2427517, M: 9825801964,

E-mail: ajay@godrejproperties.com

E-mail: cityengr@vmc.gov.in

www.engrreview.com | MAY 2017

248 BUSINESS AVENUES

P

lans to undertake construction of concrete road & parking area

at

sanctuary

Khangaonthadi for

Wildlife

in

Nandurmadhmesh-

division

Nashik

Tal.

war

Wildlife

Niphad,

Dist.

P

lans to construct the longest flyover of the city covering 7.30 km stretch from Kamal Square in North Nagpur and connect Sakkardara

flyover in South Nagpur after passing through Central Nagpur.

Place: Nagpur Maharashtra

Nashik” Place: Nashik Maharashtra

National Highways Authority of India (NHAI) Maharashtra Forest Department

“N L Yeotkar, Project Director,

“Kumbhakarna Shantaram Vitthal, Assistant Conservator of Forest,

NHAI-PIU-Nagpur Plot No. 159,

Aadhar Bungalow, Sadhu Waswani Road,

Shubhankar Apartment, Ambazari Hill Top Area, Ram Nagar,

Near Kulkurni Garden.

Nagpur-440033, Maharashtra.

Nashik-422005, Maharashtra. T: 0253-2317114,

T: 0172-2249589,M: 8959903969,

textmail@gmail.com, cfwlnashik@mahaforest.gov.in

E-mail: nag@nhai.org

SOUTH INDIA

P

lans investment for capacity expansion and aims to launch one new model each of scooter and motorcycle in 2017-18.

T

he company has signed MOU with UFO Moviez India Ltd to develop more Y Screen Trade Develop Centres (TDCs) in south India.

Place: Chennai Tamil Nadu

Place: Andhra Pradesh

TVS Motor Company Ltd

Y Screens Entertainment India

PS Balakrishnan, AGM-Communications,

Y Ratna Kumar, CMD

Jayalakshmi Estates V Floor, 8, Haddows Road, Chennai - 600006,

“Harish MV , BD Manager,

Maharashtra. T: 044-28272233

D . No : 60- 5 - 1, Pinnamaneni Poly Clinic Road,

E-mail: balakrishnan.ps@tvsmotor.com

Siddhartha Nagar, Vijayawada- 520010, Andhra Pradesh.

M: 9849522677,

P

E-mail: contact@yscreens.in, harish.mv@yscreens.in,

lans construction of Museum Block @ Mega Destination Eco-Park at Kaginele.

Place: Kaginele Karnataka

P

lans to undertake the construction of 178 Nos (168 Pc + 10 Si) Police

Kaginele Development Authority, Revenue Department “Venkatesh Kulkarni, Assistant Engineer, Kaginele, Taluk-Byadgi, Dist-Haveri-581153, Karnataka.

T: 08375-289388, M: 9880237645,

Quarters in Raichur, Yadgir & Kalaburgi Districts under Police Gruha

2020 Scheme (pg 2020 / Ph-3 / Package No. 16 / 2017-18) on lump sum turnkey basis.

Place: Raichur Karnataka

E-mail:commissioner.kda@gmail.com

Karnataka State Police Housing & Infrastructure Development Corporation Ltd Ashok V.N, Kalbaburgi, Karnataka.

P

Tel: 080-25584102

lans investment to set up new campus and establish state of-the-art facilities at Varuna on the outskirts of the Mysuru city. The first phase

of the project will complete by December, 2018.

floors pattern and providing of infrastructure facilities at Sriramnagar

JSS University Dr. B. Suresh, Vice-Chancellor “Kokila MS, Deputy Registrar, JSS Medical Institutions Campus,

MAY 2017 | www.engrreview.com

P

lans to assign the construction of 756 two bhk houses in cellar+stilt+9

Place: Mysuru Karnataka

in sy.No. 60 in Shamirpet (m) in Medchal constituency in GHMC. The completion is targeted in 12 months.

Place: Hyderabad Telangana

Sri Shivarathreeshwara Nagara,

Greater Hyderabad Municipal Corporation (GHMC)

Mysuru – 570015, Karnataka.

Executive Engineer, 3rd floor, NTPC Bldg, Secunderabad, Telangana.

T: 0821-2548393, 2548416, F: 2548394,

T: 040-2111111 (Superintending Engineer- Housing)

BUSINESS AVENUES 249

P

lans establishment of regional level viral research & diagnostic

M Sivakumar, Superintending Engineer (R&B) N.H. Circle,

laboratory Including BSL 3 facility at Jawaharlal Institute of

Anantapur-500001, Andhra Pradesh. T: 08554-274199, 9440818032,

Postgraduate Medical Education and Research (JIPMER), Puducherry.-

E-mail: senhatp@yahoo.co.in

Dept of Microbiology.

Place: Puducherry (U.T.)

P

lans to assign the construction of four lane elevated corridor from

Jawaharlal Institute of Post Graduate Medical Education and Research“Dr. Subhash Chandra Parija, Director, JIPMER, Dhanvantri Nagar, Gorimedu-605006, Puducherry.

road no.45, Jubilee hills to Durgam Cheruvu under engineering

procurement and construc- tion (epc) /turnkey basis.

Place: Hyderabad Telangana

T: 0413-2298288, 2912111, 2298283,2296002,

Greater Hyderabad Municipal Corporation (GHMC)

E-mail: director@jipmer.edu.in

R Sridhar, Superintending Engineer-Projects “Venkata Ramana, Executive Engineer,

P

lans to assign the construction of Vijayawada Divisional integrated

6th floor, CC Complex,

training centre at Krishna Canal junction. The completion is targeted

Tank Bund, Hyderabad, Telangana.

M: 9989930405, exengerspd2@ yahoo.com,

in nine months.

Place: Vijayawada Andhra Pradesh South Central Railway “P K Sangewar, Controller of Stores, Sankepally Varun Babu, DEN/ East, Secunderabad - 500071, Andhra Pradesh. T: 040-27832181, E-mail:cos@scr.railnet.gov.in

T

he company has lined up investments for Direct Forming Technology (DFT) in steel pipes manufacturing. The company is aiming to increase

the production capacity from 1.3 million tonne to two million tonne.

Place: Tamil Nadu APL Apollo Tubes

P

lans construction of New Bridge parallel to existing bridge at Km

Sharad Mahendra, Director - Sales & Marketing

165/4 of Chittoor - Kurnool road NH-18 (New NH-40) in the state of

“Manas Mitra, DGM (Marketing), 36, Kaushambi, Near Anand Vihar Terminal, Delhi - NCR 201010,

Andhra Pradesh.

Place: Chittoor district Andhra Pradesh

T: 0120-4041400, E-mail:manasmitra@ aplapollo.com

Ministry of Road Transport & Highways

EAST INDIA

P

“Vinod Parasar, Executive Engineer, Minor Irrigation Division,

lans to assign the construction of check dam on Pindra Kinnari Joria

Dhanbad-826001, Jharkhand.

under block Nirsa Dhanbad.

Place: Dhanbad Jharkhand

T: 0651-2491140, M: 9431977822, dhanbad.eemi@gmail.com, (R S Tigga, Engineer in Chief)”

Jharkhand Minor Irrigation Department R S Tigga, Engineer in Chief “Vinod Parasar, Executive Engineer, Minor Irrigation Division, Dhanbad-826001, Jharkhand.

T: 0651-2491140, M: 9431977822, E-mail: dhanbad.eemi@gmail.com

P

lans to assign the construction of check dam on Goydaha nala under block Tundi, Dhanbad.

Place: Dhanbad Jharkhand Jharkhand Minor Irrigation Department R S Tigga, Engineer in Chief “Vinod Parasar, Executive Engineer,

P

lans to assign the construction of check dam on Badajor nala under

Minor Irrigation Division, Dhanbad-826001, Jharkhand.

block Nirsa Dhanbad.

Place: Dhanbad Jharkhand

T: 0651-2491140, M: 9431977822, Jharkhand Minor Irrigation Department

E-mail: dhanbad.eemi@gmail.com

www.engrreview.com | MAY 2017

250 BUSINESS AVENUES

P

Room No. 720., 7th Floor A Wing. Nirman Bhawan. Maulana Azad

lans to assign the construction of Hill/Sand Training Complex at

Road, New Delhi -110108. T: 011-23061178,

Hotwar, Ranchi.

Place: Ranchi Jharkhand

E-mail: schawla@dcmsme.gov.in, icsp@ dcmsme.gov.in, Web: www.dcmama.gov.in

Building Construction Department, Govt of Jharkhand J.N Das, Chief Engineer, Combined office Building.

Building Construction Department, Line Tank Road, Ranchi, Jharkhand.T: 0651-2206238,

P

lans to assign the construction of Degree College at Bhel Bhopal. The completion is targeted in 15 months.

Place: Bhopal Madhya Pradesh

E-mail: cebcdranchi@gmail.com

Public Works Department “Ajay Ben, Executive Engineer, Bhopal, Madhya Pradesh.

P

T: 9893273214,

lans to assign the construction of buildings for three new technology

E-mail: dpepiu.bhopal@mp.gov.in

centre in Bhopal.

Place: Bhopal Madhya Pradesh Ministry of Micro Small and Medium Enterprises “Sanjeev Chawla, Director, Room No. 720., 7th Floor A Wing. Nirman Bhawan. Maulana Azad Road, New Delhi -110108. T: 011-23061178, E-mail: schawla@dcmsme.gov.in, icsp@ dcmsme.gov.in, Web: www.dcmama.gov.in

P

lans to assign the engineering procurement and construction of multi-storied residential flats in housing colony Barari, Bhagalpur. The

project comprises construction of stilt and superstructure. The project also includes soil testing, structural design, construction of boundary wall, community center, transformer and provision of DG Set for power backup.

Place: Bhagalpur Bihar

P

Bihar State Housing Board

lans to assign the construction of Hostel for Indian Institute of Technol-

Sudhir Kumar Das, Chief Engineer

ogy Indore, Simrol Campus at Indore.

Place: Indore Madhya Pradesh

Gulam Sarwar, Executive Engineer, Barari Housing Colony, Indian Institute of Technology Indore

Bhagalpur- 812003, Bihar. M: 9473197749,

Pradeep Mathur, Director

E-mail: ee.bshb.bhagalpur@gmail.com

Dr. Abhirup Datta, DEAN (Planning), Indore, Khandwa Road, Simrol, Indore 453552, Madhya Pradesh.

T: 07324-306717, Ext-705, E-mail: doap@iiti. ac.in,

P

lans to assign the construction of Premium High Rise building at scheme No.103, Indore. The completion is targeted in 30 months.

Place: Indore Madhya Pradesh Indore Development Authority

P

Shankar Lalwani, Chairman, Rakesh Singh, CEO,

lans to assign the construction of Smruti Bhavan at Wasai Ward

7 Race Course Road, Indore-452003,

Pandhurn. The completion is targeted in 18 months.

Place: Jabalpur Madhya Pradesh

Madhya Pradesh. T: 0731-2531312, 2434541,

Urban Administration and Development Department

M: 9303277788, 9893033000,

Suresh Sejkar, Supritending Engineer,

E-mail: ida@idaindore.org

Paloka Bhavan, Shivaji Nagar, Bhopal-462016, Madhya Pradesh.

T: 0755-2554085, E-mail: infom- su@mpurban.gov.in

P

lans to assign the construction of 600 EWS, 264 LIG and 72 MIG Houses in locality of MHOW Nasirabad Road at Neemuch under

PMAY. The completion is targeted in 18 months.

P

lans to undertake construction of 57 nos. Aaganwadi bhawan at

Place: Neemuch Madhya Pradesh Municipal Council Neemuch

different places of city Gwalior.

Place: Gwalior Madhya Pradesh

Chief Municipal Officer, Neemuch,

Special Area Development Authority Gwalior

Madhya Pradesh. T: 07423-220492,

Tarun Bhatnagar, CEO

E-mail: cmoneemuch@mpurban.gov.in

“Anil Singh Chauhan, Executive Engineer, Near LIC Building, City Center, Gwalior-474011, Madhya Pradesh. T: 0751-2232590, M: 9425709900, ceosadagwl@gmail. com

I

ndia’s largest steelmaker plans to set up two plants of 10 million metric tonne each in Odisha and Jharkhand.

Place: Odisha

P

lans to assign the construction of buildings for three new technology

JSW Steel Seshagiri Rao, Joint Managing Director

centre at Imphal in Manipur.

Place: Imphal Manipur

Mithun Roy, Senior Manager (Corporate Communications),

Ministry of Micro Small and Medium Enterprises

T: 022-42861000, F: 42863000,

“Sanjeev Chawla, Director,

E-mail: contact@jsw.in, mithun. roy@jsw.in

MAY 2017 | www.engrreview.com

PRODUCT INDEX 253 A AC Clamp Adaptors AC Current Isolated Sensor AC Lenear Servo Motor AC Servo Systems Acoustic Emission Monitoring Actuator Line Air Blow Bun Air Compressors Air Cylinders Air Dump / Release Air Preparation Units Aluminium Profiles Angle Pattern Needle Valve Auto Changeover Systems Automated warehouse Automatic Drain Valves Automation Products Automobile Cable

89 81 171 171 155 123 190 9 190 133 190 171 223 223 11 195 201 51

B Backfill Compound Ball Transfer Units Beams Bearings Billets Wire Rods Blocks Bolt Tensioners Bow Shackles Braids Brake Motor Brake Motors Brass Extrusions Bridge Girder Bright Drawn Building Wire Bus Bar & Festoon System

46 171 IFC 25 71 69 35 73 69 185 179 63 IFC 71 51 213

C Cable Carrier Assembly 217 Cable Cleats 33 Cable Drag Chain 217 Cable Glands 55, 59, 63, 78, BACK PAGE Cable Protection BACK PAGE Cable Terminals 63 Cable Tie Tool 79 Cable Ties 78, 79 Cable Trays 33 Cables 55 CAD/CAM Softwares 137 Cam Driven Systems 97 CAM Software 153 CAM Switch 47 Cantilever racking 11 Capacitors 61 Cargo Lashing Ratchet 73 Centerless Grinders 151 Centreless Ground 71 Ceramic Components 3 Chain Electric Hoist 213 Chain Pulley Blocks 213 Chain Pulley Blocks / Hoist 73

Chain Sling 213 Chain Slings 73 Chains & Wire Ropes 73 Circular & Jib Cranes 209 Circular Connectors BACK PAGE Clamp Meters 89, 91 Clamp Sensor 89 Clamp-On 81 Clamps for Linear Guids 171 Clevis Hanger 241 CNC Customized Cutting Machine 157 CNC Flame Cutting Machine 157 CNC Lathe IBC CNC Machine IBC CNC Machining Center IBC CNC Milling Machine IBC CNC Plasma Cutting Machine 157 CNC Turning Center IBC CNC Vertical Machining Center IBC Coils 71 Collet Chucks 145 Collets & Pull Studs 145 Coloured Coiled Hoses 190 Columns IFC Commercial Finance 241 Communication Cable 51 Compact Cyliners 190 Compact Valves 190 Composite Coble 51 Compressed Air and Gas Dryers 225 Compressed Air Pipeline Network System 191 Compression Fittings 223 Conduits 55 Connectors 55, 78 Consumables 201 Contouring Control 147 Control Cable 51 Controllers 111 Cooling Tower Motor 185 Copper Bus Bars 63 Copper Tubes 63 Cordsets 101 Crane Duty Motor 185 Crimping Tools 63, 78, 79 CT with Analog Output Transducers 81 Curvic Coupling 171 Cutting Tools Solutions 183 Cycloidal Gear Boxes 169 Cylinder Home Position Control 133 Cylinder Manifold Systems 223 Cylinder Manifold with Delivery Staions 223 D Data Loggers & Transmitters Data Signal Cables DC/AC Geared Motor Dead Weight Pressure Tester Deceleration Products Diaphragm Vacuum Pumps & Compressors Digital Boring Heads Digital Clampmeters

105 51 171 223 229 227, 229 159 81

Digital Earth Resistance Tester 81 Digital Insulation Multimeter 81 Digital Multimeter 81, 83 Digital Oscilloscope 81 Digital Panel Meters 81 Digital Storage Oscilloscope 81 Digital Ultrasonic Flaw Detector 125 Distribution Box 37 Dock leveler 11 Drag Servo & Variable Flexible Data Cable 51 Dressing Control 155 Drive Systems 96 Driven Soluiton 151 Drives 181 Drum handling equipment 11 Dual frequency Motor 185 Dual Voltage Motor 185 E Earth Clamp 89 Earth Pit 46 Earth Resistance Tester 81 Earth Testers 89 Earthing Electrodes 46,75 Earthing Rods 46, 63 EHI Lugs 78 Electric Chain Hoist 210 Electric Hoists 209 Electric Winch 213 Electrical CAD Software 65 Electrical Measuring Instruments 105 Electrical Stacker 215 Electronic Dosing Pumps 221 Electronic Test & Measurement Systems 81 Elevator Cable 51 Encoders 111 Energy Absorption & Vibration Isolation Products 193 Engineering Files 145 Environment Monitoring Equipments 131 EOT & HOT Cranes 209 Ethernet Switches 121 Evacuation & Gas Filling Unit 223 Explosion Proof 133 Extension Springs 21 F Fabricated Sections Fans Fencing Fiber Laser Metal Cutting Machine Fiber Marking Machine Filter, Regulator, Lubricators Fire Alarm Cables Fire Fighting Hoses Fire Hose Station Box Fire Survival Cables Flame Proof Motor Flanges Flashback Arrestor Flats Flaw Detector www.engrreview.com | MAY 2017

IFC 61 33 163 167 190 51 233 37 51 185 IFC 223 71 135

254 PRODUCT

INDEX

Flexible Busbar Flexible Coolant Pipes Flexible Couplings Floor Cranes Flow Control Valves Flue Gas Analysers Fluid Distribution Systems Folding Door Forged Fourslide Parts FRP Cable Tray FRP Cable Trays FRP Fencing FRP Fire Extinguisher FRP Fire Hose Station Box FRP Grating - Pultruded FRP Gratings FRP Ladder FRP Ladders FRP Poles FRP Products for Transformers FRP Rod for Insulator

69 217 171 215 190 105 21 113 71 21 37 77 37 37 37 37 77 37 77 77 37 37

G Gantry Cranes Gas Detectors Gas Filling & Transfer Device Gas Management Gas Regulators Gas Saver & Safety Switch Gas Springs Gas Stop Valve Gauge Gauge Comparator Gauges By Attributes Gauging Benches & Machines Gear Boxes Gear Metrology Geared Motor Gearheads Gearmotors Gears Goliath Cranes Goods Lift Grab Buckets Grabbing Cranes Gratings Gravity Rollers Grind Cycle Management Grinding Machines Ground Thread Taps GRP Light Poles

213 81 223 193 223 223 229 223 135 223 143 143 179 183 185 99 181 171 209 213 209 209 33 217 155 139 145 37

H Hand Held Gauges Handheld Oscilloscope Handrails Hardness Tester Harmonic Filter Harmonics Analyzer Heat Exchangers Heatless Air Dryers Heavy Shafts

143 81 33 135 53 81 23 195 71

MAY 2017 | www.engrreview.com

Hi Flex Battery Cable High Definition Lenses High Pressure Compression Springs High Pressure Hoses High Speed Door High Speed Industrial Doors High Torque Motor High Voltage Insulating Matt HMC Machine Hobbing and Deburring Solutions Hooks Hot Rolled Hydraulic Chucks Hydraulic Hand Pallet Truck Hydraulic Press I Identification Systems IGBT Inverter Industrial Computers & Software Industrial Connectors Industrial Enclosures Industrial Plug & Socket Industrial Plugs Industrial Sensors Industrial Shock Absorbers In-Process Balancing Instrumentation Cable Instrumentation Fittings Instrumentation Fittings & Valves Instrumentation Valves Insulated Rolling Shutter Insulation Tester Insulation Testers Inverter Duty Motors K Knobs

51 95 21 223 113 13 185 87 IBC 183 73 71 145 215 165

101 1 143 107 BACK PAGE 79,78 84, 85 101 229 155 51 127 193 127 113 81 89, 93 185

217

L Ladders 33 Large Dia Slewing Ring 171 Laser Cutting Machine 167 Laser Welding Machine 167 Leak Tests & Functional Checks 143 LED & Lamps 61 LED Bulb FRONT COVER Lift trucks 11 Lifting platforms 11 Light Fitting 61 Lighting Systems 49 Lightning Arrestor 46 Limit Switches 213 Linear Actuators 171 Linear Line 123 Linear Motion Guides 171 Load-Holding Valves 133 Lockable Gas Springs 229 Loggers 89 Logistics Services 7 Logout Tagout Products 231 Long Shaft Extension 185 Loop Calibrator 81

Loop/PSC Testers Loose Gears Low Vibration Motor Lugs LV and MV APFC Panel LV and MV APP Capacitors

89 169 185 78 53 53

M Machine Tool Applications 143 Manual / Hydraulic Stackers 213 Manual Stacker 215 Masonry Drills 145 MCB & DB 61 Measuring & Gaging Equipment 237, 239 Metal Working Fluids 141 Metering Pumps 225 Meters 61 Mezzanine floors 11 Microprosessor Digital Programmable Panel Meters 81 Milling Cutters 145 Mini Compression Springs 21 Miniature Cylinders 190 Modbus, Profibus, Foundation Field Bus 51 Modular Manufacturing Systems 190 Motors 99, FRONT GATEFOLD Motors & Drives 61 Motors for Corrosive Atmosphere 185 Moving Cables 119 Multi Process Welding 203 Multi-Axis Motion Controller 171 Multicore Cable 51 Multifunction Testers 89 Multimeters 89 Multispeed Motors 185 MV Capacitor Switch 53 N Needle Valve 223 Nitrile Gloves 17, 29 Non Destructive Testing By Eddy Current 143 Non Return Valve 223 Non-contact Tool Setting System 149 Non-Destructive Testers 237, 239 Nylocking Rngs 217 O Oil & Coolant Mist Cleaner One Touch Fittings Online Checkweighers Optical Measuring Instrument Oxy-Fuel CNC Cutting Machines P Painting Plant Pallet racking Pallet Trucks Pendant Control Station Phase Rotation Testers Pinions Pipe Hanger With Lining Pipe Hangers Pipe Roller Chair

171 190 31 237, 239 201

5 11 213 217 89 171 241 241 241

PRODUCT INDEX 255 Pipe Support System Pipes Pipes & Fittings Planetary Gear Heads Plasma CNC Cutting Machines Plasma Cutting Torch Plastic Chains Plastic Standpoles Plastick Tool Pockets Plates Plug & Socket Pneumatic Cabinets and Panels Polyester / Webbing Slings Polyester Webbing Sling Portable Appliance Testers Portable Measuring Instruments Positioning/ Measurement systems Power Transducers Power Analyzer Power Factor Controller Power Factor Correction Capacitors Power Meter Power Packs Power Supply Precision Air Moving Products Precision Ball Screws Precision Centerless Grinder Precision Measuring Instruments Precision Turned Parts Press Brake Machine Pressure Control Solutions Project Engineering Solutions Proportional Pressure Regulator Proximity Switches PU Tubings Pumps Push Button Pendants PVC Channel Q Quick Couplers

241 71 63 169 201 199 217 217 217 71, IFC 61 190 73 213 89 105 101 81 81 53 53 89 35 81 193 171 151 237, 239 59 167 193 201 190 78 190 225 213 78

190

R Racks 171 Rail Groove Fillers 15 Rail Pads 15 Ratchet Lever Hoist 73 RCD Testers 89 Reamers 145 Refrigeration Air Dryers 189 Refrigeration Compressed Air Dryers 195 Releasable Cable Ties 79 Rigging Items 73 Riser Hanger 241 Roatry Encoders 101 Robotic Welding 129 Rodless Cylinders 190, 229 Rotary Encoders 147 Rotary Vane Oil Lubricated Vacuum Pumps 227 Rounds 71 S Safety Laser Scanners

117

Safety Marker Line 33 Safety Relays 103 Safety Valve 223 Scaffolding Systems 41 Scientific & Laboratory Apparatus 237, 239 Scissors maintenance platform 11 Security Seals 27 Shaving Technology 183 Sheets 71 Shelving & picking 11 Shop Aids 237, 239 Shrink Fit Holders 145 Side Channel Vacuum Pumps & Compressors 227 Signal Transmetters 81 Silicone Hose 227 Silicone Inflatable Seals & Gaskets 227 Slabs 71 Sleeper Pads 15 Sliding Door 113 Smart Probes 105 SMC â&#x20AC;&#x153;Vâ&#x20AC;? Cross Arm 37 SMC Board Plain/Mounted 37 SMC Distribution Box 37 SMC Meter Box 37 SMC Push Button Switches 37 Socket Caps 217 Soft Start Lockout-Tagout 133 Soil Resistivity Tester 81 Solar Application Cable 51 Solenid Valves 190 Sound Level Meter 135 Spectrum Analyzer 81 Sprays 78 Spring Balancers 213 Sprinkler Hanger 241 Squares 71 SS Cable Ties 79 Staircases & Platforms 33 Standard Gauging Components 143 Standard Motor 185 Static Elimination Solutions 193 Steel Mill Duty & Explosion Proof Cranes 209 Stepper & BLDC Motor 171 Strips 71 Structural Profiles 33 Submersible Cable 51 Submicron Filters 195 Subox Enclosure 77 Super Phosphor Oscilloscope 81 Switches FRONT GATEFOLD Switchgear 61 Switchgears 147 Synchronous Alternators 45 T Telescopic Line Temperature Calibrator Temperature Waterproof Meter Tension Springs Terminals Test & Measurement Tools Testing Apparatus Textile Motor

123 81 109 229 78, 79 FALSE COVER 237, 239 185

Thermal Imagers

105

Thermal Imaging Cameras

INNER IFC

Thermal Spray Coatings

205

Thermocouple Calibrator

81

Thermoplastic Elastomer Tube

227

Thermoplastic Enclosure

114, 115

Thread Cutting Dies

161

Threaded Rods

241

Threading Dies

161

Three Phase Filter Reactor

53

TMT Rebar

IFC

Toggle Switch & Connectors

78

Tool Bits

145

Torque Motors

185

Torque Wrenches

35

Torsion Springs

21

Trainer Kits

190

Transfer Switch

FRONT COVER

Trefoil Clamps

37, 77

Tube Cutter

190

Tubes

71

Twist Drills

145

U U Bolt

241

U Strap

241

Ultrasonic Cleaner

125

Ultrasonic Probes

125

Ultrasonic Processor- Probe Sonicator

125

Uniniyvin Cables

51

V Vaccum Pumps

223

Vacuum Equipment

211

Valves

19

Vibration Tester

135

Vibratory Motor

185

VMC Machine

IBC

W Water & Wastewater Multiparameter

109

Wave Springs

187

Waveform Generator

81

Weighing Controllers

31

Weighing Transmitters

31

Welding Cable

51

Welding Equipments

201

Winches

209

Wire Earth Resistance Tester

81

Wire Rope Hoist

210

Wire Rope Hoists

213

Wire Rope Slings

73

Wires, Flexibles & Cables

61

Work Holding Products Workholding

145 237, 239

Workholding Solutions

183

2D & 3D Cad Software

173

3 Way Ball Valve

223 www.engrreview.com | MAY 2017

256 AD

INDEX

COMPANY NAME

PG. NO.

A A.C. AUTOMATION

COMPANY NAME

PG. NO.

COMPANY NAME

PG. NO.

CHHATARIYA RUBBER & CHEMICAL INDUSTRIES

233

E-SQUARE ALLIANCE PVT. LTD.

231

CNC SOFTWARE, INC.

153

EXCON - 2017

20

COLE-PARMER

17

F

COLUMBUS McKINNON CORPORATION

210

FLIR SYSTEMS INDIA PVT. LTD.

INNER INSIDE FRONT COVER

FLUKE TECHNOLOGIES PVT. LTD.

FALSE COVER

229

ACTCAD ENGINEERING SOLUTIONS PVT. LTD.

173

ADOR WELDING LIMITED

201

ADVANCEMENT IN RENEWABLE TECHNOLOGIES - 2017

252

AERON COMPOSITE PVT. LTD.

33

DELAIR INDIA PVT. LTD.

225

G

AMI POLYMER PVT. LTD.

227

DOWEL ENGINEERING WORKS

165

GALAXY EARTHING ELECTRODES (P) LTD.

75

APEX PRECISION MECHATRONIX PVT. LTD.

171

GANDHI AUTOMATIONS PVT. LTD.

13

AUTODESK

137

GEISSEL INDIA PVT. LTD.

59

GEM EQUIPMENTS (P) LTD.

189

GETZNER INDIA PVT. LTD.

15

GLEASON WORKS (INDIA) PRIVATE LIMITED

183

GLOBE-TECH ENGINEERING EXPO - 2017

175

D

E ELECTROSONIC INDUSTRIES

125

AUTOMATION INDIA WELDING TECHNOLOGY (P) LTD.

129

ELECTROTHERM (INDIA) LTD.

1

AUTOMOTIVE ENGINEERING SHOW - 2017

228

ELEQUIP TOOLS PVT. LTD.

213

ELGI EQUIPMENTS LTD.

9

ELMECH ENGINEERS

209

ENGIMACH - 2017

138

B BETTINELLI AUTOMATION COMPONENTS PVT. LTD.

97

BHARTI ENTERPRISE

46

BIRLA PRECISION TECHNOLOGIES LTD.

145

BONFIGLIOLI TRANSMISSION (PVT) LTD. BRACO ELECTRICALS (INDIA) PVT. LTD.

H ENPOWER TEKNIKS

35

EPCOS INDIA PVT. LTD.

53

EPP COMPOSITES PVT. LTD.

37

181

63 EPPINGER TOOLING ASIA PVT. LTD.

169

ERWIN JUNKER MASCHINENFABRIK GMBH

139

C CAPITAL FIRST

MAY 2017 | www.engrreview.com

241

HANNA EQUIPMENTS (INDIA) PVT. LTD.

109

HARTING (INDIA) PVT. LTD.

107

HEIDELBERG PROMINENT FLUID CONTROLS INDIA PVT. LTD.

221

HEIDENHAIN OPTICS & ELECTRONICS INDIA PVT. LTD.

147

AD INDEX 257 COMPANY NAME

PG. NO.

COMPANY NAME

PG. NO.

HINDUSTAN MOTOR MFG. CO.

185

JAY EQUIPMENT & SYSTEMS PVT. LTD.

11

HPL ELECTRIC & POWER PVT. LTD.

FRONT COVER

JINDAL STEEL & POWER LTD.

INSIDE FRONT COVER

HRS PROCESS SYSTEMS LTD. HUMMEL CONNECTOR SYSTEMS PVT. LTD.

23

BACK PAGE

I 119

IMEX - 2017

226

INDIA MACHINE TOOLS SHOW - 2017

200

INDIA TOOLS & INSTRUMENTS CO.

237, 239

INNOVISTA SENSORS INDIA PVT. LTD.

3

JYOTI CNC AUTOMATION LTD.

INSIDE BACK COVER

K

IGUS (INDIA) PVT. LTD.

INDIA WAREHOUSING SHOW - 2017

JYOTI CERAMIC INDUSTRIES PVT. LTD.

232

FRONT GATEFOLD

KEMPPI INDIA PVT. LTD.

199

K-LITE INDUSTRIES

49

KUEBLER AUTOMATION INDIA PVT. LTD.

111

KUSAM ELECTRICAL INDUSTRIES LTD. KYORITSU KEW INDIA INSTRUMENTS PVT. LTD.

PG. NO.

M MACHAUTO EXPO - 2017

177

MARK TRADE LINKS

79

MARPOSS INDIA PVT. LTD.

143

MARUTHI HANDLING EQUIPMENTS

215

MARVEL GLOVES INDUSTRIES

29

MAXON PRECISION MOTOR INDIA PVT. LTD.

99

MECC ALTE INDIA PVT. LTD.

45

MECO METERS PRIVATE LTD.

57, 67

MEHTA CAD CAM SYSTEMS PVT. LTD.

163

MENNEKES ELECTRIC INDIA PVT. LTD.

84 - 85

MERCANTILE ELECTRIC CORPORATION

78

MGM-VARVEL POWER TRANSMISSION PVT LTD

179

203

KJELLBERG CUTTING AND WELDING INDIA

KUMBHOJKAR PLASTIC MOULDERS

COMPANY NAME

217

81, 83

INORBIT TOURS PVT. LTD.

235

INSTAMOD AIRPIPE PVT. LTD.

191

L

INTEC - 2017

10

LAKSHMI RING TRAVELLERS (COIMBATORE) LTD.

157

MONIBA ANAND ELECTRICALS PVT. LTD.

225

IPTEX - 2018

180

LAPP INDIA PVT. LTD.

55

MORESCHI ASIA DOORS PVT. LTD.

113

LASER TECHNOLOGIES

167

J

89, 91, 93

JAGDISH ENGINEERING WORKS

225

LAYHER SCAFFOLDING SYSTEMS PVT LTD

41

JANATICS INDIA PRIVATE LIMITED

190

LEE SPRING COMPANY INDIA PVT. LTD.

21

N NICKUNJ EXIMP ENTP P LTD

159

NIKOPAS ENGINEERING PVT. LTD.

161

www.engrreview.com | MAY 2017

258 AD

INDEX

COMPANY NAME

PG. NO.

COMPANY NAME

PG. NO.

NORD DRIVESYSTEMS Pvt.Ltd.

96

ROLLON INDIA PVT. LTD. - INDIA

123

69

ROSS CONTROLS INDIA PVT. LTD.

NUCLEUS MARKETING & CONSULTANCY SERVICES NYNAS NAPHTHENICS PVT. LTD.

141

RR KABEL LIMITED

COMPANY NAME

PG. NO.

SRI VISHNU PUMP MFG. CO.

229

STEEL MART

71, 73

SUMIP COMPOSITES PVT. LTD.

77

133

51

T S

O ORBITRON TRADELINK

31

P PAARTH VALVES PVT. LTD.

223

PANAM ENGINEERS LTD.

127

PANSWORLD TELEVISION (INDIA) PVT.LTD.

251

SAFCON SEALS PRIVATE LIMITED

27

SAFEXPRESS PVT. LTD.

7

SAKETH EXIM PVT. LTD. SBS PRECISION SYSTEMS (INDIA) PVT. LTD. SCHMALZ INDIA PVT. LTD.

PC|SCHEMATIC

65

SHAVO TECHNOLOGIES PVT. LTD.

193

PEPPERL+FUCHS

101

PILZ INDIA PVT. LTD.

103

PRECISION MEASURING INSTRUMENTS COMPANY

135

PRIMA EQUIPMENT

131

R

MAY 2017 | www.engrreview.com

THERMO-TECH INDUSTRIES

93

TRIDENT PNEUMATICS PVT. LTD.

195

211 114 - 115

RMG POLYVINYL INDIA LTD.

105

W

SCHMERSAL INDIA PVT LTD

RISHABH INSTRUMENTS PVT. LTD.

TESTO INDIA PVT. LTD.

155

234

RENISHAW INDIA (PUNE)

95

241

PAPEREX - 2017

RED LION CONTROLS

TAMRON INDIA PRIVATE LIMITED

121

ZKL BEARINGS (INDIA) PVT. LTD. 61

SHREE SIDDHIVINAYAK INDUSTRIES

227

SICK INDIA

117

SMALLEY STEEL RING COMPANY

187

SMC PNEUMATICS (INDIA) PVT. LTD.

19

149

47

87

SPRAYMET SURFACE TECHNOLOGIES PVT. LTD.

5

Z

SHREE NM UNILOG INDUSTRICALS SUPPLIES PVT. LTD.

SOLITAIRE MACHINE TOOLS LTD.

WELDINDIA CONSULTANCY PRIVATE LIMITED

25

29

MARVEL GLOVES INDUSTRIES

55

LAPP INDIA PVT. LTD.

71

PC|SCHEMATIC

151

205

113

TESTO INDIA PVT. LTD.