Information Manual - STEINBAUER Performance diesel power enhancement

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UP TO

MORE EFFICIENCY. MORE DYNAMICS.

MORE PERFORMANCE

WITH STEINBAUER POWER MODULE

* Results dependent on, but not limited to: individual driver habits and experience; vehicle handling; type of engine and standard manufacturers engine variables; total load weight and distribution; weather, road and terrain conditions.

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STEINBAUER Performance OVER 18 YEARS OF EXPERIENCE IN DEVELOPMENT OF HARDWARE AND SOFTWARE IN-HOUSE RESEARCH AND PRODUCTION Steinbauer Headquarters

SUPERIOR PERFORMANCE OPTIMISATION FOR DIESEL AND TURBO GAS ENGINES

Wartberg Munich

SATISFIED CUSTOMERS IN OVER 30 COUNTRIES

Vienna

Linz Salzburg

Innsbruck Graz

INTERNATIONAL CORPORATE NETWORK USA, UK, AUSTRALIA, SOUTH AFRICA, UVM.

Klagenfurt

Austria FOR PASSENGER VEHICLES, 4WD‘S, UTE‘S, AGRICULTIRAL MACHINERY, HEAVY DUTY EQUIPMENT AND HEAVY DUTY TRUCKS

3.

Manufactured in Austria with the quality and attention to detail that you would expect from German engineering

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How does the STEINBAUER PowerModule work?

U

NO INTERFERENCE WITH THE ORIGINAL ECU

ECU

T

EXTENDED INJECTION DURATION

MANUFACTURERS SAFETY SETTINGS REMAIN IN PLACE INJECTORS

How it works The STEINBAUER performance optimisation extends the main injection on demand according to the defined characteristics of use. Therefore we scan the original injection amount, calculate the torque and new injection timing and from the results and the stored characteristic diagrams, the load condition is calculated. Depending on the load condition and stored map, the additional fuel amount is calculated and the original injection gets optimised (extended) accordingly.

NO CHANGE IN COMMON RAIL PRESSURE

STEINBAUER POWERMODULE

The STEINBAUER PowerModule is plugged between the ECU and injection system.

The desired extra performance is achieved by optimising the injection duration.

The STEINBAUER additional electronic works WITHOUT changes in the common rail pressure – making it the best choice for your engine.

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Injection time +%

Smooth transition

75 % 100 % injection time STEINBAUER Performance optimisation

PRE-INJECTION

MAIN INJECTION

IMPORTANT:

STAYS UNAFFECTED WITH STEINBAUER REASON: Used to reduce engine noise and vibration. An injection increase here causes in cylinder pressures to rise well before the piston reaches top dead center (TDC). The result is added stress on the head gasket; too much Pressure!

ECU-friendly: In synergy with the factory-defined injection time

5.

POST-INJECTION

IMPORTANT:

STAYS UNAFFECTED WITH STEINBAUER REASON: To regulate emissions and to manage exhaust gas temperature for CAT and DPF cleaning. If injection is increased at this point, temps. are increased and may cause damage to the engine.

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Because not all “TUNING“ is good !

RAIL-PRESSURE-ELECTRONIC

VS.

ECU

STEINBAUER MODULE

ECU

STEINBAUER PowerModule High increase in rail pressure!

ECU

Direct to the

injectors!

RAILPRESSURE Electronic

Increased load on injectors

Up to 25% increase in power and torque*

Increased load on pistons

Up to 10% reduction in diesel consumption*

Increased load on entire fuel system

Ease of installation with original plug connectors * Results dependent on, but not limited to: individual driver habits and experience; vehicle handling; type of engine and standard manufacturers engine variables; total load weight and distribution; weather, road and terrain conditions.

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What exactly is the difference?

1) HARDWARE-CHIP TUNING: Very dangerous and out of use !

An out of date system where the original sealed ECU is opened and/or exchanged with a CPU chip or new software.

ORIGINAL ECU Chip Flashing

2) SOFTWARE-CHIP TUNING: “Flashing“ or “Downloader“ A simple altered software is installed on the OBD terminal (On Board Diagnostics port).

ON BOARD DIAGNOSTICS Software-Tuning

3) RAIL PRESSURE ELECTRONIC: “Primitive & Cheap Electronic“ A simplistic electronic that increases power by altering rail pressure outside the OE/manufacturers standard specifications.

RAILPRESSURE Electronic

4) ADDITIONAL MODULE: The healthy version An intelligent additional electronic module, that works just like an ECU. This is the worldwide long established STEINBAUER system.

STEINBAUER PowerModule

BREAKING OF THE ORIGINAL WARRANTY SEAL WHEN OPENED

INCREASE OF BOOST AND COMMON RAIL PRESSURE

INCREASE OF BOOST AND COMMON-RAIL-PRESSURE

MANUFACTURERS SAFETY SETTINGS REMAIN IN-PLACE

SOLDERING ON THE PCB BOARD

ERROR CODES ARE DEACTIVATED OVERCHARGE OF THE ENGINE IS NOT RECOGNISED

CHEAP PARTS AND RARELY WATERPROOF!

NO CHANGE IN COMMON RAIL PRESSURE

CAUSES DAMAGE! DAMAGED ECU CAN BE EXPENSIVE: UP TO $2500 OR MORE

LIMITS OF THE SENSOR VALUES ARE USUALLY INCREASED

SIMPLE INSTALLATION VIA WIRING LOOM

NO INTERFERENCE WITH THE ORIGINAL ECU

WRONG PROGRAMMING INCREASES RISK OF ENGINE ISSUES

SELDOM BACKUP OF ORIGINAL SOFTWARE

INTEGRATED SIMPLE SOFTWARE

EASE OF INSTALLATION WITH ORIGINAL CONNECTORS

ENGINE FAILURE: WORST CASE SCENARIO

SAFETY PARAMETERS ARE IGNORED - ENGINE FAILURE

3 YEAR WARRANTY ON YOUR STEINBAUER ELECTRONIC MODULE*

NO POSSIBILITY TO RETURN TO STOCK CHIP TUNING LEAVES MARKS

DURING SERVICE, SOFTWARE IS OFTEN RECORDED AND DELETED

HIGH LOAD ON THE FUEL SYSTEM DUE TO INCREASE OF FUEL PRESSURE & COMBUSTION TEMPERATURE

LOWER RESALE VALUE AFTER CHIP TUNING

NO ACTUAL PHYSICAL PRODUCT. CANNOT BE USED ELSEWHERE

INCREASED STRESS ON ENGINE COMPONENTS ENGINE FAILURE: WORST CASE SCENARIO

FIELD TESTED MODULE-SYSTEM WORLDWIDE OEM QUALITY OF THE AUTOMOBILE INDUSTRY PERFECT PURPOSE-BUILT ADJUSTMENT * 1 year warranty with purchase. Warranty extended to 3 years upon registration. Warranty regulations may vary from country to country, please check with your distributor for valid warranty conditions. www.steinbauerwarranty.com

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Advantages

EFFICIENT, HIGH-END STEINBAUER ELECTRONIC We can always do with more performance and more torque from our common rail diesel engines.

One of the easiest ways to modify your engines performance is to install a STEINBAUER Power Module – a highly advanced, completely programmable electronic computer module. Where some other methods compromise your engine by pushing it too hard to meet the power gains promised, STEINBAUER can get you those gains without compromising safety. It uses technology to get results, not just tuning.

The STEINBAUER PowerModule is the original injector duration module, developed following years of research and testing and subject to rigorous quality control measures. It is the most trusted and reliable performance upgrade on the market and it’s amazing what can be achieved.

High-end STEINBAUER Electronic

Cheaper, yet suspicious Rail-Pressure-Electronic 8.

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Advantages

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UP TO 20% MORE POWER AND TORQUE* FOR PASSENGER CARS AND 4WD‘S UP TO 25% POWER AND TORQUE* FOR MANY AG AND TRUCK APPLICATIONS Testing by the manufacturer and by Diesel Care and STEINBAUER locally, has confirmed the STEINBAUER PowerModule’s ability to achieve 20% more power and 20% more torque while still maintaining safe emission levels and exhaust temperatures. In Agricultural and Truck applications up to 25% increases are achieved in certain applications.

PRECISE FUEL CONTROL NO INTERFERENCE WITH THE ORIGINAL ECU NO CHANGE IN COMMON RAIL PRESSURE One method often used to increase the performance of the newgeneration common rail diesel engines is to increase fuel rail pressure by tricking the ECU with “fudged” signals from sensors. This can create abnormal stresses on fuel system components with consequent unreliability problems and the potential for major damage. STEINBAUER modules don’t change rail pressure. The desired performance enhancement is achieved by changing injection duration, the same way the system was originally designed to operate. This also allows precise fuel control throughout the full rpm range of the engine.

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Advantages STEI

3

3

3

3

Original Connector Injector No. 4

Original Connector Injector No. 1

STEINBAUER modules are designed to be installed easily. Original electrical connectors are employed to allow easy installation. With some general mechanical ability, our module can be installed by you.

3

Original Connector Injector No. 2

3

Original Connector Injector No. 3

EASE OF INSTALLATION WITH ORIGINAL PLUG CONNECTORS

3

3

Common-Rail Bar

4

RIGOROUSLY FIELD TESTED WORLDWIDE (IN ALL CLIMATE CONDITIONS)

ONLY CONNECT TO or

7

PLUS

BATTERY PLUS

ALTERNATOR

ONLY CONNECT TO or D

MINUS

Every STEINBAUER module type is rigorously tested. For the vehicles sold in Australia, testing is done using Australian fuel and in Australian conditions.

This testing is conducted by our experienced team at Diesel Care Australia

* Diagram above is a representation of the STEINBAUER PowerModule Installation in 4WD’s and Passenger Cars

BATTERY MINUS

ENGINE BLOCK

STEINBAUER Electronic Module

LARGEST APPLICATION LIST WORLDWIDE EACH MODULE IS INDIVIDUALLY MAPPED TO THE VEHICLE Its a fact that STEINBAUER has the largest application list of any brand, worldwide. There are STEINBAUER Power Module applications for passenger cars, 4WD’s, trucks, agricultural tractors, & marine engines. If it’s powered by diesel, electronically controlled, it’s likely that STEINBAUER make a module to suite.

Every single STEINBAUER module is individually mapped to the vehicle – there’s no ‘one-size fits all’ type approach here and it’s done completely safe.

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Advantages

BUILT IN SAFETY FEATURE STEINBAUER Modules are programmed to sense when your 4WD is working hard for a prolonged period (like towing up a long hill), and trim themselves back by 1% per second, until they are running at 50% capacity after one minute. This greatly reduces the risk of rising EGTs cooking your engine. Then, once your 4WD is running under less stress, the module kicks back into full capacity to give you maximum power, torque and economy. Traditional chips and tuning have no built in safety feature that can rival this!

DUST, VIBRATION, MOISTURE AND HEAT RESISTANT AUTOMOTIVE INDUSTRY STANDARD GOLD CONTACTS AND SEALED CONNECTORS DRIVING WITH LESS GEAR CHANGING LESS FUEL CONSUMPTION WHEN TOWING* INCREASED PULLING POWER SIMPLE, COST SAVING INSTALLATION

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Advantages

ADVANCED EUROPEAN TECHNOLOGY, QUALITY MANUFACTURING AND COMPONENTS

INTIMATE KNOWLEDGE AND EXPERIENCE STEINBAUER is the one product with one national distributor and one national dealer network. Diesel Care is the exclusive distributor of STEINBAUER for Australia and New Zealand and many of our dealers are either diesel or 4WD specialists with an intimate knowledge and many years of experience with diesel engines.

DEVELOPED TESTED AND MANUFACTURED IN-HOUSE Manufactured in Austria with the quality and attention to detail that you would expect from German engineering – the STEINBAUER development team are world class.

Individual pieces used in STEINBAUER Performance products are modeled using state of the art 3D printing and STEINBAUER are able to produce their own PCB boards – enabling us to react to changes in the market rapidly with a team of hardware and software developers, dedicated to the product range.

TÜV CERTIFICATION Many STEINBAUER Performance Modules carry TÜV certification.

TÜV is an internationally recognised, independent standards certification agency. TÜV certification provides full assurance of the quality and performance of the product to which it is attached. This is a major factor which separates the STEINBAUER product from all other products available in Australia.

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Advantages

3 YEAR WARRANTY WITH ONLINE PRODUCT REGISTRATION

30 30 DAY MONEY BACK

IN HOUSE DEVELOPMENT WITH OVER 18 YEARS

MANUFACTURER

GUARANTEE

EXPERIENCE IN HARDWARE AND SOFTWARE

TECHNICAL SUPPORT

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Dealer Support & Advertising

DEALER SUPPORT • Comprehensive dealer training

EXTENSIVE NATIONAL ADVERTISING & PROMOTION

• Regular product news and updates

Magazines, Television and Social Media marketing…

• Dealer Website login with up to date application lists, installation guides, and performance data

• Australia 4WD Action + Feature DVDS

• Back up technical support hotline

• Pat Callinans 4x4 Adventures + Feature DVDS

• Customer Support Team assist dealers with ordering and promotional material

• 4WD Touring

• Unsealed 4x4

• Farming Ahead • On The Road • Western 4WDriver • Caravan & Motorhome On Tour • Creek to Coast - Television advertising

STEINBAUER attend all major industry exhibitions…

• All National 4x4 Shows • All National Caravan & Camping Super Shows

• Other selected regional shows at dealer requests

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Power Module production / Step-by-Step

Hardware development

1

Software development

2

PCB Board Screen

3

8-pin circuit board assembly

4

Reflow Oven

Printed circuit boards

6

Optical inspection.

Quality assured !

7

Ready PCBs wait for assembly

8

Assembly

9

Epoxy sealant for water, humidity and dust resistance.

10

HAPPY CUSTOMER.

15

Assembly

11

Software

12

Complete Additional electronic

15.

13

Packaging

14

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Break down of STEINBAUER Module versions 1

2

3

4

1

V 22.01.12.15b

1

150210 1 Map is named by the date on the box

e.g. 150210 (YYMMDD)

Hardware. Type of board.

2 Hardware Version.

Changes in hardware

on the layout of the PCB.

Example of STEINBAUER Module sticker

3 Hardware sub version

Small changes to the hardware

e.g. a.) 220019 - 220070, 24 volt board to

combination board (both 12V & 24V)

4

Software version. Not the map.

1

2

3

STT-LSDP-102179-350

1

2

Product group. a

b

LS LS LS

D D D

c

T - Tractor P - Passenger Car L - Truck

Part No. of the harness.

a

LS: Performance Enhancement LR: Performance Reduction FT: Suspension Control SL: Speed Limiter VM: Speed Break-up (V-Max) VS: Convertible Roof Control

b

only LS/LR D: diesel B: gas

c

only LS/LR T: tractor P: passenger car L: truck

3 Power setting.

Power setting in the map.

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Installation example - Passenger car

Example: 4-Cylinder Passenger car.

Ease of installation with original connectors.

VIDEO

Installation video

20

UP TO

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Installation example - Passenger car - Common Rail 1

Lift the motor cover.

4

Red wire connects to Battery Plus (+) and black wire to Battery Minus (-).

Loosen the connectors of the 2 fuel injectors

5

3

Plug in the STEINBAUER wiring loom in between the original conneectors. *Note: do not criss-cross the wiring loom!

Securily Place the STEINBAUER module and connect the main cable to it. Return the motor cover back.

-

20

+

UP TO

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Installation example - Agricultural machinery

Ease of installation with original connectors.

VIDEO

Installation video

25

UP TO

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Installation example - Agricultural machinery 1

3

2

Lift the motor cover and loosen the connectors of the fuel injectors.

Red wire connects to Battery Plus (+) and black wire to Battery Minus (-).

4

Plug in the STEINBAUER wiring loom in between the original connectors. *Note: do not criss-cross the wiring loom!

Securely Place the STEINBAUER module and connect the main cable to it. Return the engine cover.

25

+

UP TO

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STEINBAUER Worldwide

New STEINBAUER Headquarters – Wartberg – AUSTRIA

SETTING THE STANDARD IN ADDITIONAL PERFORMANCE TECHNOLOGY. Starting from humble beginnings in the mid 90s, STEINBAUER began with a clear vision to improve the performance of diesel engines. Our focus was to avoid the pitfalls of competitor products currently on the market that were focused on invasive tuning methods such as chip-tuning, flashing and pressure box technology. We went onto develop an inteligent additional electronic “Plug n Play“ system. This advanced high-end module uses advanced programming based around the injection duration system and allows precise fuel control throughout the entire RPM range.

Using our expertise in additional electronic technology in addition we produce Vmax de-restriction, convertible roof control and electronic chassis lowering for the passenger car market. Our flagship product, the STEINBAUER PowerModule, is produced for cars, commercial vans, heavy duty trucks & equipment, agricultural machinery and boats. For over 18 years we have set the benchmark within our industry. Backed by a strong, professional network of distributors and dealers, STEINBAUER is currently available in over 30 countries.

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Diesel Care + STEINBAUER

STEINBAUER AUSTRALASIA - DALBY QUEENSLAND

DIESEL CARE DIRECTORS WITH HERBERT STEINBAUER

DIESEL CARE + STEINBAUER OUR PARTNERSHIP HISTORY At Diesel Care Australia we take pride in our association with STEINBAUER as a distributor throughout Australia and New Zealand.

Our relationship with STEINBAUER started back in 2004, we travelled the world back then looking for a product that was suited to our industry and after approaching Steinbauer at the 2004 Automechanika Trade Exhibition in Germany we found a great quality product, from a dedicated team. Previously, we were doing performance chips on diesel and petrol vehicles, and while the product was fine, it was lacking in certain areas and the back up service was horrendous. When Steinbauer said “we’re diesel only” it was music to our ears! So in Feb 2005 we travelled to STEINBAUER Headquarters in

HEAD OFFICE STEINBAUER AUSTRALASIA

Linz, Austria, met with Herbert Steinbauer and his team, and took on distribution rights in Australasia.

Over this long term partnership with STEINBAUER we have seen the already innovative STEINBAUER products change with the times and become a global leader in the design, development and manufacture of performance tuning.

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FAQ‘s

1. Does the STEINBAUER Module change the Common Rail Pressure?

4. Why do we need to fit a reference signal?

To improve the way the STEINBAUER Module acts. So the module can

The STEINBAUER Module does not change the rail pressure of the

assure what the driver wants to have: Power enhancement or just

common rail fuel systems. The STEINBAUER system changes the signals

driving. Without the reference signal the STEINBAUER Module just

to the injectors only.

estimates the values.

5. Will the STEINBAUER Module effect my fuel economy?

2. How does the STEINBAUER Module fit to the engine?

The STEINBAUER Modules in almost all cases are a plug-in fitment

This will depend on how your vehicle is driven.

using original plugs. They will either plug in at the engine ECU or

The STEINBAUER Module is a performance device so if the driver uses

directly to the injectors.

all the extra power that is available to him he will see an increase in his fuel usage.

3. Does the STEINBAUER Module show up on any of the engine manufacturers scan tools?

However if they maintain their previous driving habits they may see a decrease in fuel consumption.

No, they can not detect the STEINBAUER Module by using their scan

The best results for fuel economy are under loaded and or towing

tools. All the changes are done down stream of the engine ECU.

conditions where the load on the vehicle is much greater than normal driving conditions.

In Truck & Agricultural applications the decrease of fuel consumption is much greater because of the fact they are carrying much greater loads.

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FAQ‘s

6. What is the difference between STEINBAUER & 8. Will the STEINBAUER Module work with a the other brands of performance products such bigger exhaust fitted? as Rail Pressure boxes or pressure chips?

Yes, it will.

One of the main differences is that STEINBAUER does not change rail

We have done extensive testing with a number of different exhaust

pressure. It changes the signals to the injectors only. Each STEINBAUER

systems. The STEINBAUER Module with a bigger exhaust will give you

unit is individually mapped to maximise the performance of every

increased power over the normal 20% without any great changes in

engine variant. Hence, their is a different part number to suit different

exhaust temperatures.

makes and models of vehicles.

We have found that in most cases the standard setting is all you need

STEINBAUER also has a cut back feature that the other manufacturers

when fitting an exhaust.

do not have.

9. Is the STEINBAUER Module adjustable?

7. Will the STEINBAUER Modules work if I have Diesel Gas fitted to my vehicle?

The unit comes preset.

Yes, the STEINBAUER Module will work if you have Diesel Gas fitted to your vehicle but we do not recommend this.

We have done the Research & Development on the settings, however if fine adjustments are required then this can be done by removing the back cover & following the instructions on the back label.

You will be effectively fitting two performance devices to your vehicle.

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FAQ‘s

10. I am not close to any of your Diesel Care branches, so where can I get a Steinbauer module fitted?

13. Whats the performance increase?

The module offers 20% more power and 20% more torque. Yet it still operates well within the safe design limits of today’s diesel engines

We have a dealer network set up around Australia. If you let us know

and is a simple plug and play installation. In agricultural and truck

where you are based we can send you the details of our closest

applications up to 25% increases are achieved in certain applications.

dealer.

14. What other advantages does the STEINBAUER Performance Module offer?

11. What is the cost of a STEINBAUER module?

The price varies depending on the Application, we have modules

- NO CHANGE IN ECU PROGRAMMING

for 4WD’s, Ag machinery, truck, motorhomes etc. For a price on your

- ADVANCED EUROPEAN TECHNOLOGY

particular vehicle please contact us.

- REDUCED OPERATING COSTS - TESTED FOR A VARIETY OF CONDITIONS WORLDWIDE

Fitting costs are normally around 1.5 hours labour.

- DUST, VIBRATION AND MOISTURE RESISTANT - NO INCREASE IN COMMON RAIL PRESSURE

12. Will the Module be a fine tuning upgrade that will smoothen out the gears

- SAFE GUARD FEATURE

15. What if I am not happy with the product?

It will hold on to the gears better and not want to change down as often particularly when towing or under load.

WE guarantee you will be satisfied with the performance gains the STEINBAUER Power will provide and we back that with a 30 DAY MONEY BACK GUARANTEE and 3 YEARS EXTENDED WARRANTY

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Let‘s get connected

www

#STEINBAUER 26.

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STEINBAUER Australasia

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STEINBAUER Worldwide Performance

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STEINBAUER Performance A WORD FROM HERBERT STEINBAUER – SERVUS!

In today‘s fast paced and ever evolving world of automotive innovation; the most successful, powerful and surviving brands are built and managed from the heart. STEINBAUER‘s foundation remains strong because our products are developed, manufactured and distributed by the professional people in our team and our qualified dealer network. We don‘t rely on inflated and inaccurate ads and marketing material, we tell it how it is.

We strive for excellence and quality everyday, what we do and the way we conduct ourselves continues to set us apart from others in our industry. For over 18 years we have been the industry benchmark. We were the first company to introduce injector duration tuning to the Agricultural industry and hold the worldwide patent for the injector duration tuning on the Piezo Injection System.

STEINBAUER has been here for almost two decades now and we have the the track record to prove we‘re in it for the long haul.

ING. HERBERT STEINBAUER FOUNDER AND CEO

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CONTACT DETAILS For further information or orders regarding STEINBAUER please contact the following department appropriate to your enquiry: Orders

Natasha Rountree Tel - 07 4669 0695 Toll Free - 1800 733 159 Email - natasha@dieselcare.com.au

Kyesha Cutts Tel - 07 4669 0606 Toll Free - 1800 733 159 Email - kyesha@dieselcare.com.au

Technical Support

Gavin Bradford - Director Tel - 07 4669 0692 Mobile - 0419 656 641 Email - gavin@steinbauer.com.au

Andrew Bourne - Director Tel - 07 4698 9350 Mobile - 0409 551 806 Email - andrew@steinbauer.com.au

John Jamieson Tel - 02 6765 3733 Mobile - 0428 653 733 Email - john@steinbauer.com.au

Natasha Rountree Tel - 07 4669 0695 Toll Free - 1800 733 159 Email - natasha@dieselcare.com.au

Dealer Support and Training

Gavin Bradford - Director Tel - 07 4669 0692 Mobile - 0419 656 641 Email - gavin@steinbauer.com.au

Andrew Bourne - Director Tel - 07 4698 9350 Mobile - 0409 551 806 Email - andrew@steinbauer.com.au

www.steinbauer.com.au

HEADQUARTERS - Wartberg/Aist - Austria

HEAD OFFICE - Australia – Dalby QLD

STEINBAUER Performance Austria GmbH

STEINBAUER Performance Australasia

Betriebsstrasse 21

89 Loudoun Road

4224 Wartberg/Aist

Dalby QLD 4405, AUSTRALIA

AUSTRIA / EUROPE

Free Call: 1800 733 159

T: +43 / 7236 / 21 8 21-0

F: (07) 4669 0699

E: info.at@steinbauer.cc

E: info@steinbauer.com.au

www.steinbauer.com.au