Dextall New Construction - Completed Projects 02

DEXTALL

NeW Construction

COMPLETED PROJECTS 02

Table Of Content

03 Mother Gaston

Project

00

THE MOTHER

GASTON PROJECT: REVOLUTIONIZING

URBAN

CONSTRCUCTION Cost Savings Waste Reduction Completed in 2024

Fast Completion

Introduction

001

The Mother Gaston

1

Project is a 13-story landmark building

87,000 square foot mixed-use

2

development located in Brooklyn, New York.

It comprises 62 rental units, commercial

3

spaces, community facilities, and an enclosed parking garage.

This project features an ACM rainscreen with a grid pattern that outlines the punched window openings and a distinctive structure that steps back above the fifth floor, creating an outdoor terrace.

Project Goals

002

OBJECTIVES:

001 Sustainability Implement energy-efficient practices and reduce the building’s carbon footprint.

002 Efficiency

003 Innovation

Significantly reduce construction timelines and overall costs.

Utilize cutting-edge technologies and prefabricated materials

to enhance construction quality and speed.

Why Dextall Was The Right Choice for the Mother Gaston Project The decision to partner with Dextall for the Mother Gaston project was

driven by a clear value proposition: delivering the project on-budget and

on-schedule. Initially designed as a stick-built construction, the project faced significant cost and time challenges. Dextall's prefabricated wall system provided a compelling alternative, offering substantial savings and efficiency.

Key Benefits of Choosing Dextall:

001 COST

SAVINGS

Over 20% reduction in initial construction costs compared to stick-built methods.

002 WASTE

REDUCTION

Approximately $100,000 saved in dumpster rentals and trash removal due to reduced waste.

003 TIME

SAVINGS

60-day improvement

in the construction schedule attributed

to the use of Dextall's prefab wall systems.

These benefits not only met the developer's initial goals but exceeded expectations, leading to ongoing collaborations between Dextall and the developer on several sizable mixed-use, multi-family projects in New York City.

Design Phase

003

001

Architectural Vision Led by J Frankl Associates, the design of the Mother Gaston project aims to blend functionality with aesthetic appeal. The stepped-back structure above the fifth floor provides outdoor recreational space while maximizing natural light and ventilation.

Collaboration and Challenges The collaboration between Dextall, the architects, and the design team focused on incorporating sustainable practices from the outset. Challenges such as aligning the architectural vision with sustainable goals were overcome through detailed planning and innovative solutions.

Fabrication and Materials

004

Prefabricated Products The project utilized high-performance prefabricated exterior wall systems with

R-values ranging from R-17 to R-27, meeting and exceeding code requirements. These factory-assembled products ensured the highest levels of air and water tightness, thanks to

well-controlled quality control procedures in the manufacturing environment.

Fabrication Process Dextall’s prefabrication process minimized waste and improved efficiency.

By manufacturing components in a controlled environment, Dextall was

able to guarantee exceptional quality, particularly in terms of air and water tightness, which are critical for energy efficiency and building durability.

Material Selection Materials were selected for their sustainability and performance. The ACM rainscreen not only enhances the building’s aesthetics but also provides excellent durability and energy efficiency.

Construction Process

005

"We are very pleased with our decision to partner with Dextall.

The installation process is very good with detailed shop drawings providing step-by-step guidance."

FSNY Envelope

EFFICIENCY GAINS: The use of prefabricated components:

and LOWERED COSTS by

accelerated project reduced onsite labour by

50%

timelines by

80%

15-20% compared to traditional methods

INNOVATIVE TECHNIQUES: Advanced construction techniques, such as precise installation protocols, were employed to ensure efficiency and quality.

Sustainability and Energy Efficiency

006

This 001 project Exceeded Energy Codes and Reduced Carbon Footprint

Dextall’s prefab wall system not only met but exceeded New York City’s stringent energy code requirements, making it a standout choice for the Mother Gaston project. A significant contributor to this success was the system’s high R-value, which plays a crucial role in energy savings. The factory-assembled product ensures superior air and water tightness due

to meticulous quality control procedures during manufacturing.

Environmental Impact and Energy Efficiency R-VALUE Exceeded NYC energy code requirements, ensuring superior insulation and energy savings.

AIR AND WATER TIGHTNESS

Highest level Ensured by factory-controlled quality procedures.

GLOBAL WARMING POTENTIAL (GWP) Dextall Panels: 132.49 kg CO2 eq/m²

On-Site Built Construction: 235.68 kg CO2 eq/m²

CO2 EMISSIONS REDUCTION

Total Saved: 103.19 tons of CO2 (based on Dextall LCA estimates)

The building’s design and materials exceed energy code standards by

40%

significantly reducing utility costs and environmental impact.

Prefabrication methods reduced carbon emissions during construction by Efficient material usage and waste reduction strategies minimized construction waste by

30%

25%

Metrics

001 002

ENERGY

SAVINGS

EMISSION

REDUCTION

High R-Value wall systems contribute to a 35% reduction in energy consumption.

The project achieved a 20% decrease in greenhouse gas emissions.

"Round the clock customer service...and great communication to address any questions has been excellent."

FSNY Envelope

Tenant Comfort and Building Performance

007

TENANT COMFORT:

1

thermal

insulation

High-performance wall systems ensure consistent indoor temperatures, enhancing comfort.

2

AIR QUALITY AND LIGHTNING Design features promote excellent air quality and abundant natural light, improving overall well-being.

Roles and Contributions

008

STAKEHOLDERS: TOT DEVELOPERS

TOT Developers: Owner/Developer, responsible for project funding and strategic direction.

CAD3 Construction & Development: General Contractor, overseeing construction operations and ensuring project adherence to timelines and budgets.

J Frankl Associates: Architect, providing the architectural vision and design expertise Dextall: Provided innovative solutions for design, fabrication, and construction.

Project Outcomes and Impact

009

SUCCESS METRICS:

1 Sustainability The project achieved significant energy savings and a reduced carbon footprint, aligning with environmental goals.

2 Efficiency Construction timelines were shortened by 80%, and costs were reduced by 20%.

COMMUNITY IMPACT The project provides affordable housing, supports local economic growth, and sets a precedent for sustainable urban development.

Future Implications

010 01

PROJECT

SIGNIFICANCE The Mother Gaston project is a prime example of how innovative construction practices can meet the demands of urban development, emphasizing sustainability and efficiency.

02

FUTURE

TRENDS The success of this project suggests a growing trend towards the adoption

of prefabrication and sustainable practices in urban construction.

03

DEXTALL’S

INFLUENCE Dextall’s innovations are likely to shape future trends, promoting efficiency, affordability, and sustainability in construction projects worldwide.

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