A Guide to Heavy Gauge & Thin Gauge Thermoformed Plastics Thermoforming is the method of converting giant plastic sheets into things we use in our everyday lives. Heavy-gauge thermoforming and thin gauge thermoforming are the two types of thermoforming in the business. Both of those mentioned above thermoforming has their advantages. If you are looking for a heavy gauge profile or even a thin gauge one, here are some pointers that you will want to look into before moving any further. Both heavy gauge and thin gauge thermoforming require different manufacturer techniques and machinery. Heavy Gauge Thermoforming There are different types of Heavy-gauge thermoforming. A couple of them are: ●
●
Vacuum forming: This is a process where hot plastic sheets are formed on a mold, and with the help of a vacuum and the plastic sheet is pulled tightly against the mold. Then it is given time to cool down. Once it cools down, the plastic takes the shape of the mold. Pressure forming: this is a more complicated process of thermoforming. The hot plastic sheet is pulled into a female mold. A tank is used to close the mold. The pressure is applied on the side with no mold on, and a vacuum is then applied on the side of the mold. Due to the immense pressure, the plastic sheet gets imprinted with the details on the mold.
Heavy-gauge thermoforming is a manufacturing process that helps you build huge customised plastic parts with less investment in tools. Thin Gauge Thermoforming Thin gauge thermoforming is when a flat plastic sheet is moulded into the custom-made mold using hard, pressure, and vacuum similar to thick-gauge thermoforming. The only difference between the heavy gauge profile and this is that the thickness of the material used is in this process. Plastic sheets used for thin gauge thermoforming are somewhere between .010" to .060" in thickness. Thin gauge thermoforming is used for packing, sorting, and protective uses by the packaging industries. This manufacturing process uses higher quality plastic sheets, which have better durability compared to the ones in other methods. Thermoforming is a flexible process. It is popular in the manufacturing industries because of its cost efficiency and simplicity. This process is a part of a manufacturing scheme and not an overall solution. It can create an overall huge piece or be a cover for another product. It's an adaptable process that is used in almost every industry. Most composers will feel the need to use this method at one point or another, so understanding the whole process is vital. The Dewas Metal Sections Ltd. is such an industry with quality goods. If you are looking for matters related to thermoforming, consider this company as they are just as good as their reputation precedes them.