Komatsu GD650 Motor Grader Repair Process

KOMATSU GD650 MOTOR GRADER

REPAIR PROCESS

KOMATSU GD650 MOTOR GRADER REPAIR PROCESS

Komatsu GD650 Motor grader repair process The extensive Delta repair process incorporates a thorough evaluation involving more than 300 tests and inspections.

Critical torques, clearances and pressure settings are measured, adjusted if necessary and recorded. Thanks to the Delta repair process, we are able to provide a reliable machine which looks like new at a fraction of the cost of buying new.

WARRANTY

Protect your investment! Please ask for Delta warranty options.

Below you find a snapshot of the inspections and repairs that are carried out: Delta repair process comprises: • Physical inspection • Technical inspection/repairs; • Engine • Cooling system • Transmission/Power train • Hydraulic system • Electrical system • Frame and body • Operator station • Tyres • Performance testing • Sandblast/Painting • Delivery • Options • Parts availability Physical inspection: This vital first step is a thorough inspection of the machine which enables us to make a cost estimate for repair. A comprehensive evaluation determines the specific needs of the machine. After the inspection, we thoroughly clean the machine and meticulously remove all exterior dirt and grime using a high pressure, warm water jet.

Engine: - Compression of each cylinder is tested to ensure it meets the manufacturer’s specifications, if the compression test does not meet these specifications, we overhaul the engine.

- Fuel injectors are tested; if they do not meet the manufacturer’s specifications, they are replaced with new fuel injectors. (this is a non-electronic engine!)

- Turbocharger is checked and measured; if the measurements do not meet the manufacturer’s specifications, the turbocharger is replaced with a new one.

- Exhaust manifold is checked; if it shows any malfunction, it is replaced with a new one.

- Engine oil pressure is checked to ensure it meets the manufacturer’s specifications.

- Drive belts are checked and replaced if necessary.

KOMATSU GD650 MOTOR GRADER REPAIR PROCESS

Cooling system: - Radiator is inspected; if it leaks we replace it with a new one.

- Water hoses are checked; if any hose shows wear, we replace it.

- Water pump is checked; if it does not meet the manufacturer’s specifications, we replace it with a new one.

- Oil cooler is tested; if it does not meet the manufacturer’s specifications, we replace it with a new one.

Transmission/Power train: - Torque converter pressures are measured; if measurements do not meet the manufacturer’s specifications, we replace or overhaul the torque convertor.

- Transmission pressures are measured; if measurements do not meet the manufacturer’s specifications, we replace or overhaul the transmission.

Hydraulic system: - Hydraulic pump pressures are measured; if the pressures do not meet the manufacturer’s specifications, we replace or overhaul the hydraulic pump.

- All hydraulic cylinders are checked; if a cylinder shows extensive damage, it is replaced by a new cylinder.

- All seals of the hydraulic cylinders are checked; if any seals leak, they are replaced with new one.

- All hydraulic hoses are checked; if any hose leaks, it is replaced with a new one.

Electrical system: - Starter motor is checked; if the starter motor shows any malfunction, it is replaced with a new one.

- Alternator is checked; if the alternator does not meet the manufacturer’s specifications, it is replaced with a new one.

- Batteries are checked; if they show any malfunction, they are replaced with new ones.

- Battery clamps are checked; if the clamps show any wear, they are replaced with new ones.

- Wiring harness is checked; if it shows any malfunction or wear, wires are replaced or repaired as required.

- All sensors are checked; if a sensor shows any malfunction, it is repaired or replaced with a new one.

Frame and body: - Frame is examined; if any linkage pins, shaft bearings or bushes show extensive wear, they are replaced with new ones.

- Swing circle is examined; if it shows extensive wear, it is repaired.

- Moldboard is examined; if the cutting edges are 60% or less, they are replaced with new ones.

KOMATSU GD650 MOTOR GRADER REPAIR PROCESS

Operator station: - All glass is checked; if any cracks are discovered, the glass is replaced.

- Seat is checked; if it shows extensive wear, the seat is repaired or replaced with a new one.

- All main gauges on the dashboard are checked; if any main gauge shows a malfunction, it is repaired or replaced with a new one.

Tyres: - All tyres must have at least 70% tread profile remaining or they will be replaced with new ones.

Performance Testing: Quality Control is integral to our repair process. Rigorous operational testing is conducted after all repairs to ensure field performance. The tests routinely performed include throttle response, stall speed rpm, transmission response, hydraulic and pilot relief valve pressures and other general functional test such as steering- and brake performance. Instrumentand operational tests are also conducted to ensure field performance levels match those achieved in the shop.

Sandblast/Painting: Once the machine has been thoroughly tested, it receives a top quality paint job.

After a complete 2-coat paint job in our own professional paint facility, new identity graphics are applied to ensure the grader looks new.

Delivery: A professional Delta pre-delivery inspection is carried out by our technical staff before shipment to customers to safeguard the job-ready status of our machines. All Komatsu motor graders supplied by Delta include parts, workshop and operators manuals.

KOMATSU GD650 MOTOR GRADER REPAIR PROCESS

Options: - - - - - - -

Complete service (full oil change, new filters, grease lubrication, overall check) Rear ripper Scarifier Front blade Perforated engine enclosures (recommended for high temperature environments) Paint in company colors including company decals Extra Parker fuel/water separator (recommended in regions where fuel quality is poor)

General note regarding measured values: While every effort is made to ensure that measurements are accurate and valid for the intended job site, some parameters may be influenced by environmental conditions such as temperature, humidity, atmospheric pressure and altitude. Delta Machinery cannot be held responsible for any deviations in measurement values, or the consequences of such deviations, once the machine is on site.

Parts availability and after-sales support Customer support is coordinated from the headquarters in Deurne in the South of Netherlands, where we have an efficient ordering and logistics system in place. We strive to keep your machines working to ensure you meet your strict deadlines. Technical support is just is just a phone call or email away. Delta Machinery holds a large stock of spare and wear parts for this grader model. Most spare or wear parts are immediately available from stock.

We offer an emergency air-freight delivery service anywhere in the world which means low downtimes. Recommended spare and wear parts packages are available on request.

For more information regarding parts supply please contact Delta Parts department: E-mail: parts@deltamachinery.nl Phone: +31 888 966 966 Logistic services We oversee the logistics from the headquarters in the Netherlands, which is conveniently located for international shipping. These services include taking care of customs and export documentation and insurance as well as organizing the road transport, delivery to port, handling, loading and shipping. If RORO loading is not possible for certain destinations, we are able to dismantle machines for shipping in containers or on a flat racks. We also ensure that the manuals, spare parts and consumables packages get to you on time. Order tracking and reporting is of course available.

For more information regarding logistic services please contact Delta logistic department: E-mail: logistics@deltamachinery.nl Phone: +31 888 966 966

3302

Dimensions

349 775

2489

775

2559

2011

5918

2413

8433

5486

9180

Approx. shipping volume including ripper: H 3302 x W 2413 x L 9180 = V 73,15M3

KOMATSU GD650 MOTOR GRADER REPAIR PROCESS

Delta Machinery focuses on delivering machinery that meets customer specifications, and offers buyers a reliable alternative to new equipment. Components that do not meet our high standards will either be reconditioned to meet guideline specifications or replaced with new parts. Critical improvements that have been made to this machine model since the original date of manufacture will be incorporated into every machine. The Delta motor grader repair process is not considered complete until you are satisfied with the performance of the machine or powertrain in its working environment. Every machine repaired in our workshop is photographed by our mechanics that carried out the repairs, and the pictures can be presented on request.

We satisfy our customer’s needs!

Disclaimer: Š Delta Machinery 2013. As a result of constant improvement, the information, specifications and photographs contained in this publication are subject to change without notice. The technical details as mentioned in this publication for example, dimensions, weights and capacities shown are approximate only and can be subject to variations. Any information contained herein does not form part of a contract, quotation or tender, and Delta Machinery cannot be held responsible for its use or misuse. No rights can be derived from the information provided. This publication is for marketing purposes only. No part of this document may be reproduced, electronically or otherwise, without the written permission of Delta Machinery.

All our services, supplies and transactions are subject to the terms of Delta Machinery filed with the Chamber of Commerce in Eindhoven, the Netherlands under number 17078066, on request we will send a copy free of charge.

Delta Machinery Haven M529, Port of Moerdijk Mark S Clarkelaan 6 4761RK Zevenbergen The Netherlands Tel + 31 888 966 966 Fax + 31 888 966 950 sales@deltaheavymachinery.com www.deltaheavymachinery.com