E-commerce Returnable Packaging

Page 1

E-commerce Packaging Enhancing the experience

DIEGO CUERVO Final Project MA Industrial Design Prof. Eduardo Milrud

SCAD


Deliver a package in perfect conditions has been one of the challenges faced by e-commerce segment, during its years of evolution. Companies spend millions in packaging systems and cushioning material to reduce the risk of damage during the transport. Although the product is well protected , most of the Online shoppers express nonconformity with the wasteful and awful experience of opening an e-commerce box. I see an opportunity to transform this situation into a delightful and meaningful experience by creating a solution for e-commerce packaging .


Context

E-commerce has driven innovation of products and services in areas such as robotics, logistics & time management. Eiciency is the premise

E-commerce & Packaging

that articulates the entire process in fulďŹ llment centers. High Technology such as autonomous robots and complex algorithm software are used in the process. Less than 60 seconds is the time of human labor that Amazon needs to ship a package.

However,

Image: lakenonasocial.com

packaging

is an area that

*Sources: CNN Money - BBC - New York Times - Wired.com

lacks Innovation .


Innovation

Online retailers have remained with the same model of

packaging in boxes for years. As a consequence several frustrations have been caused to the Users

The Opportunity

Image: Ken James | Bloomberg | Getty Images

PACKAGING USER EXPERIENCE Most of the customer´s frustrations come from the current boxes.

Hard to Open

Oversized Boxes

Waste of Space/Material

Excessive Packaging

Hard to Dispose

Overprotected products


Boundaries

The boundaries of the project are deďŹ ned by the user's interaction with the e-commerce packaging at home and intend to determine:

User Packaging Interaction

Sense of protection and privacy

Convenient and safe opening system

Established end of life for the product

Image: Personal File


User Research The research addresses scenarios that help understand user interactions with the e-commerce packaging. SpeciďŹ cally, The User’s Experience at Home during the time of receiving, unpacking and disposing of the packaging.


User Research

What do the customers say? The interviews were conducted with SCAD students, who are e-commerce users, to understand the final packaging experience.

“Its such a waste the amount of air pillows they use”

“I usually receive a box bigger than the product ”

“I feel I’ve paid for receiving trash, not for a product”

“Is really hard to take the tape off”

“Make no sense the size vs the stuff I bought”

“I don't like to throw them away because the city does not recycle”

Shouyuan Bai

Maria Posada

5 Packages/Month

6 Packages/Month

“I always use my x-acto knife to open the box. It is too difficult”

“I receive several packages a month, the waste is incredible”

“If it’s a big box Keep it to use when I move out to my next house”

“I try to reuse them, but I don't have more storage space”

“I usually throw them away”

Farzane Nozhari 10 Packages/Month

“Sometimes I return the product, but I don’t use the same box”

Andrea Karmazin 15 Packages/Month


User Research

Common Frustrations*

Why is this box so big?

Interview Findings

Why is Amazon using this amount of cushioning? What can I do with these boxes? Where do I store them? My city does not recycle, what can I do with the box? Why do they put a box in another box?

Image: Personal Files I wicked thoughts Blog

*Based on information retrieved from customer interviews


Framing

By creating a packaging solution which is:

Value Proposition

Adaptable

Eco-friendly

Easy to open

Easy to Dispose

The user experience will be Improved generating:

Image: ecreditdaily.com

Satisfaction

Comfort

Sustainability

Brand Loyalty


Direction

Product

Service

I will make a Packaging system that is received by the consumer as an all-in-one “container� which does not need additional internal padding, is easy to open and can be returned by the customer.


Strategy

Transform Product

Transform Service

from

from

Basic Box

Disposable

to

to

Adaptable Structure

Returnable

An efficient configuration of components

A service strategy that allows zero waste

& materials that is modified depending

on the consumer’s part because they no

on the content of the package, therefore

longer need to dispose of packaging and

reducing the material waste for the user

its excess material.

and the supplier.


Branding

Brand Values Customer Obsessed

A brand that cares about the customers' experience working vigorously to earn and maintain their trust.

Premium

A brand that provides high quality and grater value to its customers.

Eicient

Accomplish more with less. Using the constrains as ideas generator.

Environmental

A conscious brand that strives to reduce its impact on nature.

Dynamic

A brand that promotes active relationships with customers.

MoodBoard


Concepts Generation Based on the characteristics of the users, their frustrations, experiences and the value that I intend to provide them, a series of packaging concepts were developed thinking about how to transform and improve the customer's packaging experience.


Concepts

Elastic Mesh This concept uses elasticity as its main feature. The idea is to create an elastic element that wraps the product and adapts to the product’s shape. The thickness of the material could generate an airbag that protects the product.


Concepts

Collapsible Bag Moving from rigid to exible packaging, this concept aims to develop a bag with an origami-based structure which allow its collapse. The origami construction can make it adaptable to dierent sizes and provides a cushion structure.


Concepts

Floating Structure The "oating structure" is also a deployable element that aims to keep the product oating to avoid any kind of impact.


Concepts

Collapsible Container This collapsible structure combines origami deployable walls along with rigid structural fasteners generating a dynamic container that can adapt, hold and protect one or more products. The rigid fasteners connect the walls that can move in 2 directions. Likewise, the walls create

a cushion

structure protecting the products inside. Structure fasteners


Development

Floating Structure

Elastic Mesh

After a concept analysis, the proposed solution will be a combination between a oating structure and a elastic mesh which will hold the products into the container as if they were oating on air during the transport. This will be a reusable system that is going to be returned to the company.


Floating Structure

Elastic Mesh

Development


Final Solution The ďŹ nal solution proposed is a new system of packaging for e-commerce, which does not need any internal padding to support and protect the products thanks to the use of internal elastic membranes stretched over a rigid frame that create a supportive skin. In addition, the system includes a returnable packaging service, which will reduce the waste of resources making it more sustainable.


Final Solution

returnPack


Final Solution

Elastic Membrane Structural Frame Protection Case

Label Straps

returnPack

Silicone Polypropylene Micro-corrugated cardboard


Final Solution Protection Case

Fasteners

Membrane Holder Living Hinge

Silicone Membrane Label Straps

returnPack

Structural Frame


How does it work? The “all in one� packaging is reliable in terms of protection and safety. It uses an easy system to open and some simple steps to return it to the warehouse, transforming positively the experience and adding value to the process of purchasing Online.


Final Solution

Easy to Open 1. The user only has to tear the safety label which seals the box. Thanks to the pre-cut label, the user does not have to deal with tapes of additional tools to open up the packaging.


Final Solution

Easy to Open 2. Then, by pressing the fasteners, the tension is released and the box opens automatically.


Final Solution

Adaptable The product is suspended between the two membranes as if it were oating in the air. The membranes conform to the product shape, regardless of how irregular it may be and get rid of the cushioning material that used to be used


Final Solution

RE

Easy to Dispose The user receives the package and then returns it to the warehouse using a dierent

color label.


Service How does the service Work?

RE

1. The user chooses the returnable packaging option when purchasing a product on the Amazon website.


Service How does the service Work?

2. The user unpacks the purchased product, as mentioned previously.


Service How does the service Work?

3. The user reseals the box using the green label that comes inside the box along with the product purchased.


Service How does the service Work?

4. The box is placed again at the door of the house to be picked up by the courier service.


Service How does the service Work? 5.

RE

The user informs Amazon that the box is ready to be collected. Now the user does not have to worry about getting rid of the packaging or storing it. If the user wishes to keep the package, it will be charged to the registered credit card.


Final Solution

Box Sizes: A1: 10x7x3.25 N3: 16x12x5

Inches

Inches

2A8: 26x19x9

Inches

The system will start with 3 box sizes that cover a wide range of product dimensions. In addition, thanks to its versatility, returnPack

these three sizes of boxes will help reduce the inventory of references currently used


RE In 5 Years

What's next? Bioplastic Returnable Box


Appendix 1 An additional research was conducted which addresses the scenario of the Fulfillment Centers. It intends to give an idea about the journey of the goods into the warehouse, the packaging process and its impact in the user’s final experience. This information was meaningful to understand the concept of efficiency and the level of innovation of the e-commerce warehouses.


Appendix 1 Mapping the fulfillment centers

This infographic is an original work, created with information retrieved from the sources listed below* *Sources: CNN Money - BBC - New York Times - Wired.com


There are two elements in the system that contain, protect and carry the goods from the shelf to the customer. Why do these elements have to be dierent? Could those be combined in the future?

Appendix 1 Mapping the fulfillment centers

= /

Packing Station

A computer indicates the proper box for the item. It is manually packed, filled with cushioning and taped.

This infographic is an original work, created with information retrieved from the sources listed below* *Sources: CNN Money - BBC - New York Times - Wired.com


returnPack

Thank you!

SCAD 2018


List of Sources http://www.packagingdigest.com/supply-chain/7-ecommerce-packaging-developments-that-rocked-2017-2017-12-14/page/0/2 http://www.packagingdigest.com/supply-chain/why-you-now-need-a-strategy-for-ecommerce-packaging-2017-03-24

http://www.packagingdigest.com/sustainable-packaging/the-sustainability-of-ecommerce-packaging-is-in-question-2017-02-21 http://c.ymcdn.com/sites/www.ameripen.org/resource/resmgr/PDFs/White-Paper-Optimizing-Packa.pdf

http://www.packagingdigest.com/flexible-packaging/how-ecommerce-can-go-green-with-flexible-packaging-2017-04-23

http://www.packagingdigest.com/optimization/amazon-on-creating-ecommerce-packaging-thats-great-for-customers-companies-and-environment-2017-04-14 https://www.greenbiz.com/news/2008/09/02/hp-reduces-laptop-packaging-97-percent-wal-mart https://www.pca-stream.com/en/articles/self-assembly-programmable-materials-18 https://www.youtube.com/watch?v=cLVCGEmkJs0 https://www.youtube.com/watch?v=Y-lBvI6u_hw

https://www.youtube.com/watch?v=qRQwkJLRfWw

http://money.cnn.com/2016/10/06/technology/amazon-warehouse-robots/index.html http://amazonfctours.com/tour-an-amazon-fulfillment-center/ http://ktla.com/2016/05/09/how-amazon-fulfills-your-orders/

https://www.toistersolutions.com/blog/2017/4/10/an-inside-look-at-amazons-fulfillment-center-operations https://amp.usatoday.com/amp/76585376

https://m.youtube.com/watch?v=7YNMJ1cFj50

https://www.wired.com/2014/06/inside-amazon-warehouse/

http://www.bbc.com/future/story/20150818-how-algorithms-run-amazons-warehouses https://www.nytimes.com/2017/09/10/technology/amazon-robots-workers.html

https://sellercentral.amazon.com/forums/t/how-long-does-it-take-amazon-to-process-orders/205393 http://www.chicagotribune.com/business/ct-amazon-jobs-retail-workers-20170920-story.html


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