DANIELI AUTOMATION

Da utilizzare mino al 10%

DA-11-GE-CA-122.1

INSTRU MENTS & ROBOTS

Know-How in Process Control

INNOVATION AND RESEARCH FOR IMPROVED MEASUREMENT Since the beginning of its activity

This strategy, supported by

The main events characterizing

in 1969, DANIELI AUTOMATION

the continuous research and

our background are:

has developed special sensors

development over the years,

› 60s, totally static sensors

for steelworks applications.

allowed us to make available to customers and market special

to register roll stock presence in rolling mills;

Our products are defined by

devices meeting the demand of

› 70s, first optical system to register

technological solutions which allow

process and steel plants, as well

the steel level in the mould during

their utilization in the extreme

as systems through which the

the continuous casting process,

conditions typical of steel industry.

sensor becomes the innovative

which permitted the introduction

Our design and production

part for the continuous check

of its automatic control system;

have always been focused on:

of the final product quality.

› The use of environment

› 80s, first electromagnetic sensor to register the steel

compatible elements, adopting

The knowledge gained from the

level in the mould followed

the state of the art solution

several applications and the ability

by the introduction of optical

for semiconductors

to manage the measurement

devices for long products

technology applied in the

gauge in hot rolling mill;

› Totally static solutions representing the absolute

steel plants has allowed us to

› 90s, first optical detector of

innovation for sensors in the 60s.

propose our anthropomorphic

hot profile shape and size

robots. These are supported by vision and artificial intelligence systems and are employed during

during rolling process; › 2000, availability of electromagnetic sensors.

repetitive and risky operations.

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SKILLS

TECHNOLOGY

RESEARCH AND DEVELOPMENT

› System design based on

› Optical metrology

› Concept design

electromagnetic fields, radiation,

› Laser metrology

› Modelling

infrared, laser light and X-rays

› Electromagnetic metrology

› Cooperation with universities

› Finite elements modelling of multi-discipline systems › Algorithm development and optimization › Design of analogue and digital electronics circuits (FPGA, microprocessors, DSP, optoelectronics) › Sizing of power electromagnetic systems › Integrated systems with interfaces to automation systems › Metallurgy

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DANIELI AUTOMATION

and detection

for innovative solutions

› X-ray metrology

› Algorithm development

› Image processing

› Laboratory testing

TECHNICAL DEPARTMENT

PRODUCTION AND ASSISTANCE

RETURN ON INVESTMENT

› Mechanical engineering

› System test design

› Certified quality

› Electrical engineering

› Functional test

› Production within tolerance

› System design

› System validation and tuning

› Quicker system adaptation

› Software design and development

› Specialized personnel

› Improved controls

› Product/system customization › Integration with other control systems

for assistance during erection and start up

› On-line measurements without the need of sampling

› Remote assistance › Spare parts service

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OPTICAL SENSORS SM3000 Infrared Speed Meters Non-contact speed measurement instruments specifically designed for the harsh environments in steel and aluminum rolling mills.

3100 – Hot Bar and rod mills › Speed measurement range: 0.5-100 m/s (1.6-330 ft/s) › Accuracy < 0.2 % 3200 – Billet/bloom/slab casters › Speed measurement range: -12 m/min to 12 m/min (-40 to 40 ft/min) › Accuracy < 0.05 %

ID6000 Loop Detectors The ID6000 devices are optical sensors designed to detect the position of infrared emitting bodies and control the loop in hot rolling mills.

Model

Object temperature

› ID6201

450 °C (840 °F)

› ID6100

700 °C (1300 °F)

ID2000 Hot Metal Detectors Optical detectors designed to detect the presence of infrared emitting bodies in hot wire, rod, bar and section mills or in hot plate and hot strip mills. Devices available depending on minimum temperature of the testing material.

ID2250 FIBER OPTIC Hot Metal Detectors with Fiber Optic Sensing Head Hot metal detector for low temperature objects in harsh conditions with space limitations, high temperatures, dust and/or water/oil mist.

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DANIELI AUTOMATION

ELECTROMAGNETIC SENSORS HiSLAG速 Slag Detection System for Ladle or EBT Furnaces HiSLAG is an electromagnetic system providing accurate and reliable early detection of slag in the teeming nozzle, and therefore preventing slag being poured. HiSLAG enables ladle pouring, yield and quality of the heat to all be optimized, providing excellent metallurgical and economic advantages.

HiLEVEL速 Mould Level Measurement HiLEVEL is an electromagnetic mould level control system aimed at continuous casting machines for small blooms and billets. It can be used either for detection of the steel level in the mould or measurement of casting powder thickness when utilised in conjunction with a radioactive level sensor.

MD2000 Hot and Cold Magnetic Metal Detector Family Toroidal metal detectors units, able to identify bar presence during rolling process. Perfect device to install inside conveying channels, MD2000 can reliably work even in harsh environments with water and steam.

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SYSTEMS FOR LONG PRODUCTS HiPROFILE® Laser Profile Gauge HiPROFILE is a family of laser based measurement instruments providing non-contact on-line profile shape inspection and dimension measurement for either hot or cold rolled products. From simple rounds, squares and flats through to angles, beams up to 1100 mm, channels, sheet pile and other special profiles, HiPROFILE provides the optimum solution to improve production performance and quality.

More than 70 references prove a world technology leadership.

HiPROFILE® LITE Laser Profile Gauge From the well known and reliable technology of the HiPROFILE a new compact solution for the measurement of rebars and small profiles.

HiSTRAIGHT® Straightness & Torsion On-Line Gauge System HiSTRAIGHT is a family of systems for non-contact direct on-line measurement of straightness and torsion for rolled sections based on the well known and proven HiPROFILE technology.

HiSTRAIGHT is specifically designed for round, square, equal and unequal angles, channel-bars, H-beams, I-beams and rails.

HiGAUGE® Optical Diameter Gauge HiGAUGE is a family of optical systems for non-contact on-line measurement of hot or cold rolled long product diameter.

HiGAUGE is specifically designed for the measurement of round, square and hexagonal rolled bar.

More than 50 references worldwide.

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DANIELI AUTOMATION

HiSECTION® Section Gauge System HiSECTION is a non-contact eddy current system for on-line measurement of the cross sectional area of hot-rolled bars.

The MD5000 range of sensors can measure rounds, ovals and rebars.

Ideal for: › bar balancing in slitting lines › roll and roller guides wear monitoring › tension control › weight/meter calculation

HiTEST® In-Line Round Bar Surface Inspection System HiTEST is a non-contact inspection system dedicated to the on-line detection of surface defects in rolled round bars up to 80 mm.

The system is designed to specifically detect surface defects such as cracks, holes and cavities, scale entrapments, overlaps and scale.

HiLINE® IFB Roller Guide Calibration and Alignment System HiLINE IFB is a calibration system designed to aid the operator during: › Set-up of the roller guide in a workshop › Alignment of the roller guide mounting bases either side of the roll stands in the fast finishing blocks

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SYSTEMS FOR FLAT PRODUCTS HiWEDGE® Slab Wedge Gauge HiWEDGE is a non-contact laser optical system for direct on-line measurement of the wedge and the width of hot and cold slabs or plates.

When located up-stream of the roughing mill, the HiWEDGE system can provide information to the rougher control to minimize camber and to clearly identify any profile shape change.

Information provided by the system can also be used at the caster to improve process control.

HiWIDTH® Stereoscopic Width Gauge HiWIDTH is a contactless sensor designed to continuously measure the width and the centerline deviation of hot and cold flat products.

Stereoscopic principles ensure correct width measurement irrespective of how the strip or plate is laying on or above the roll table and without the need of backlight.

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HiTHIX® X-Ray Thickness Gauge HiTHIX is a family of X-ray systems designed to directly measure the thickness of flat products along the production line of cold strip mills.

The innovative technological solutions implemented by DANIELI AUTOMATION in HiTHIX guarantee first class performances expected by today’s steel industries.

ID6000F Centerline Deviation Sensor for Flat Products ID6000F is an infrared optical detector for flat hot rolled products for the measurement of the offset of the material from the center-line. Placed above the rolling line, so as to observe the rolled product proceeding along the roller table, these sensors provide information both on the offset of the material from the roller table center, and on the width of the rolled product.

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ROBOTS Q-ROBOT Melt Anthropomorphic robot for temperature sampling and steel analysis in EAFâ&#x20AC;&#x2122;s Robotic sampling system speciďŹ cally designed for both Electric Arc Furnaces and in Continuous Caster tundish applications.

The Q-Robot MELT is designed for automatic sampling of temperature and chemical composition of a steel bath.

Q-ROBOT Cast Robotic system for powder management in continuous casting processes Q-Robot CAST takes over the laborious dosage and distribution of casting powder in continuous casters for slab, bloom and billet.

The system applies a thin and uniform powder thickness over the liquid meniscus in the mould and compensates for any nonuniform powder consumption, which results in a higher and more constant product quality, thanks to an automatic vision system.

Q-ROBOT Zinc Anthropomorphic robot for skimming and zinc dross removal Based on an industrial 6-axis anthropomorphous robot with its own control system and using a specially designed tool, Q-Robot ZINC continuously skims the surface of the zinc bath to remove dross and place it in a dross container, as performed by a human operator. Q-Robot Zinc can be supervised by a PLC and integrated in a level 1 automation system.

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LOCATIONS WORLDWIDE WORLDWIDE OFFICES AND CUSTOMER SERVICE

MAIN OFFICES 1

Buttrio / ITALY

3

Katowice / POLAND

2

Genova / ITALY

4 5

11

El Cairo / EGYPT

Bucharest / ROMANIA

12

Al-Kohbar / SAUDI ARABIA

Kolkata / INDIA

13

Pittsburgh / USA

6

Rayong / THAILAND

14

San Paolo / BRAZIL

7

Beijing / CHINA

15

Yokohama / JAPAN

8

Poole & Sheffield / UK

16

Ho Chi Minh / VIETMAN

9

Moskow / RUSSIA

17

Abu Dhabi / UAE

10

Dnipropetrovk / UKRAINE

DANIELI AUTOMATION S.P.A.

SALES & MARKETING

SERVICE

Via Bonaldo Stringher, 4

PH. (39) 0432.518655

PH. (39) 0432.518936

33042 Buttrio (UD) Italy

FAX (39) 0432.518199

FAX (39) 0432.518188

PH. (39) 0432.518111

sales@dca.it

service@dca.it

FAX (39) 0432.673177 info@dca.it - www.dca.it

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DANIELI AUTOMATION

WORLDWIDE DANIELI COMPANIES GERMANY

FRANCE

UNITED KINGDOM

SPAIN

Brunshofstrasse, 12 D-45470 Mülheim - Ruhr Phone (49) 208.3780000 Fax (49) 208.3780200 info@germany.danieli.com 722 Prince of Wales Road Sheffield S9 4EU Phone (44) 114.2800300 Fax (44) 114.2800319 info@uk.danieli.com

SWEDEN

Les Mercuriales F-93176 Bagnolet Cedex Phone (33) 1.49722269 Fax (33) 1.49722538 info@france.danieli.com Poligono Sondikalde Calle Portu Bidea, 2 48150 Sondika - Vizcaya Phone (34) 94.4872800 Fax (34) 94.4872806 info@spain.danieli.com

USA

CHINA

INDIA

THAILAND

600CranberryWoodsDrive Suite 200 Cranberry Township, PA 16066 Phone (1) 724.7785400 Fax (1) 724.7785401 info@usa.danieli.com Technopolis Building Plot 4, Block - BP, 5th Floor Wing -B, Sector - V, Salt Lake 700 091 Kolkata - West Bengal Phone (91) 33.39847777 Fax (91) 33.39847501 info@india.danieli.com

No. 19, Xing Gang Road, CEDZ Changshu, Jiangsu 215513 Phone (86) 512 52267088 Fax (86) 512 52267223 info@china.danieli.com Land Plot N. K11 The Eastern Seaboard Ind. Estate Tambol Pluakdaeng, Amphur Pluakdaeng, 21140 Rayong Phone (66) 38 955888 Fax (66) 38 959096 infodfe@thailand.danieli.com

Nya Ågatan, 23 S-77782 Smedjebacken Phone (46) 240.668500 Fax (46) 240.668501 info@sweden.danieli.com

AUSTRIA

HEADQUARTERS

WORLDWIDE OFFICES AND SERVICE CENTERS

DANIELI Via Nazionale, 41 33042 Buttrio (UD) Italy Phone (39) 0432.1958111 Fax (39) 0432.1958289 www.danieli.com info@danieli.com

DANIELI AUTOMATION Via B. Stringher, 4 33042 Buttrio (UD) Italy Phone (39) 0432.518111 Fax (39) 0432.673177 www.dca.it info@dca.it

Max Planck Strasse, 5 A - 9100 Völkermarkt Phone (43) 4232.51440.6101 Fax (43) 4232.51440.6105 info@austria.danieli.com

CHINA

Jingyuan Street, 8 BDA Beijing, 100176 Phone (86) 10.58082828 Fax (86) 10-58082929 info@china.danieli.com

CANADA

RUSSIA

TAIWAN

BRAZIL

RUSSIA

THAILAND

MEXICO

RUSSIA

4210 South Service Road Burlington Ontario L7L 4X5 Phone (1) 905.3049337 Fax (1) 905.3047975 info@canada.danieli.com Av. Ibirapuera, 2332 cj 121 - 12th floor CEP 04029 200 São Paulo Phone (55) 11.35085900 Fax (55) 11.35085924 info@brazil.danieli.com Edificio Sierra Madre Ave.Vasconcelos Oriente 310 Colonia del Valle 66250 Garza Garcia, N.L. Phone (52) 81.83781055 Fax (52) 81.83781058 info@mexico.danieli.com

EGYPT

Kutuzovsky Prospekt 12 Building 2, Floor 5 121248 Moscow Phone (7) 495.6612636 Fax (7) 495.6612637 info@russia.danieli.com Prospect Pobedi, Building 288, Floor 10, 454106 Chelyabinsk RF Phone (7) 351.2674632 Fax (7) 351.2674631 info@russia.danieli.com Leningradskaya str. 79 Building 14 455000 Magnitogorsk Phone (7) 351.9232831 Fax (38) 351.9220317 info@russia.danieli.com

UKRAINE

Mohamed Farid Street, 37 11351 Heliopolis West-Cairo Phone (20) 2.26379229 Fax (20) 2.26379525 info@egypt.danieli.com

Most Citi Business Center Glinky Street, 2, 3rd Floor 49000 Dnepropetrovsk Phone (380) 56.7904301 Fax (380) 56.7904304 info@ukraine.danieli.com

UAE

INDIA

Prestige Car Bldg.

Flat 1604 - Khalidiya P.O. Box 127231 Abu Dhabi Phone (971) 2.6812268 Fax (971) 2.6813368 info@uae.danieli.com

KSA

Silver Tower 6th floor P.O. Box 4867 Al-Khobar 31952 Phone (966) 3.8993145 Fax (966) 3.8993198 info@ksa.danieli.com

271 Business Park, 5th floor Model Industrial Colony Off Aarey road Goregaon (E) Mumbai 400 063 Phone (91) 22.39917100 Fax (91) 22.39917191 info@india.danieli.com

26F-1, No. 31 Hai-BianRoad Kaohsiung City, Taiwan 802 Phone (886) 7.3358655 Fax (886) 7.3358755 info@taiwan.danieli.com Muang Thai-Phatra Office 16th Floor, Tower II 252-91 Rachadaphisek Road Huaykwang - Bangkok 10310 Phone (66) 2.6933520 Fax (66) 2.6933529 info@thailand.danieli.com

KOREA

Room 201, Daecheon Building 157-4 Samsung-dong Gangnam-gu 135-090, Seoul Phone (82) 2.5626622 Fax (82) 2.5623639 info@korea.danieli.com

JAPAN

42F, Yokohama Landmark Tower 2-2-1, Minatomirai, Nishi-ku, Yokohama-City 220-8142 Japan Phone (81) 45.651.7077 Fax (81) 45.651.7033 info@japan.danieli.com

SWITZERLAND

Olsbergerstrasse 2 4310 Rheinfelden Phone (41) 61.8368310 Fax (41) 61.8318314 info@switzerland.danieli.com