DANIELI AUTOMATION

Know-How in Process Control

Da utilizzare mino al 10%

DA-11-IS-CA-120.1

DANIELI AUTOMATION

Our mission is to provide process

The Motors and Drives

is the Company, within the Danieli

automation and control systems

department designs and selects

Group, responsible for the transfer

for metals industry covering

the best solutions for motors

of technological know-how

the wide spectrum of Danieli

and their respective drives

from other Danieli technological

Technology, ranging from iron

dependant upon the

divisions to end users, supplying

ore to long and flat products.

technical requirements.

the interface between plant

Software algorithm models,

Furthermore, we design

process and operator.

computerized quality and

and supply complete electrical

production control systems

distribution systems, up to turnkey

are developed in house and are

solutions for steel industry, with

the means to transfer Danieli

installation engineering based

process know-how to final

on extensive experience and

users, thanks to the synergistic

on the required standards.

relationship with Danieli and the

Additionally we produce special

technological background shared

instruments and sensors,

with the parent Company. This

designed and engineered to

co-operation with the mechanical

meet the demand from steel

designers has lead to optimized

producers for sophisticated

and standardized solutions,

controls, quality certification,

resulting in best performances

cost optimisation and quick

and quicker plant start-up.

adaptation to the latest systems.

Danieli Automation

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40 years of experience Based on the intuition

Today we can supply complete

of Mr. Luigi Danieli, DANIELI

electrical and automation

AUTOMATION was founded in 1969.

equipment for all types

This intuition soon became

and sizes of plants in the steel

a reality when a team of electrical

industry, on a turnkey basis while

engineers started to work

keeping software development

in close collaboration with their

and know-how in-house.

STEEL EXPERIENCE SMART SOLUTIONS › Expertise and

l Systems › Automatic Contro

› Indepe

mechanical partners from Danieli Officine Meccaniche, starting

The impressive range

the design and production

of references shows on our

of electrical systems for the metals

scorecard and the worldwide range

industry. First applications offered

of installations play an important

were elementary logic circuits

role in our continuing success.

Solu ative › Innov

in every form and analogue data processors in order to meet the growing requests of customers.

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Danieli Automation

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products We provide electrical and automation equipment as well as engineering for the whole range of Danieli products.

Automation and electrical systems are designed and quality tested at DANIELI AUTOMATION. Our systems are designed based on the 3Q concept: Quality, Quantity and Quickness.

These are our main targets which are focused on satisfying our customers needs and requirements.

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Danieli Automation

TECHNOLOGICAL AREAS

Quality

Quantity

Quickness

› Blast furnaces

Excellence in Quality and

High Productivity

Quickness is a must today.

› Direct reduction and palletizing plants

Product Quality Certification

How can high productivity

Lost time is lost money!

› Meltshops, scrap yard and raw material handling

Quality is of vital importance

be ensured? Our system designs

Product changes must be quick.

› Primary and secondary metallurgy facilities

and automation is essential

guarantee the availability and

This is obtained by means

› Billet/bloom and beam blanks casters

to achieve and maintain

efficiency required in the steel

of flexible control systems

› Slab and thin slab casters

it at constant high levels.

industry, thanks to advanced

and process controls including

› Slab/billet/bloom reheating furnaces

Quality of final production

solutions for specific process

the required setups for the

› Hot strip mills

means competitiveness, access

aspects as well as a complete

complete production range.

› Steckel mills

to new markets, reputation

line of technological packages

Quick production steps are

› Plate mills

and improved margins.

including mechanical and

obtained thanks to predefined

› Pipe mills

One of the tasks of our

integrated automation equipment.

and fully automatic sequences.

› Long product rolling mills for bars, wire rod and sections

automation systems is to assist

Fully automatic and

Reaction to unexpected

› Cold mills: 6-high, 4-high, temper and tandem mills

our customers in producing

repetitive operations increase

situations must also be quick.

› Processing lines: galvanizing, pickling, coating and inspection lines

quality, ensuring continuous

productivity levels.

Dedicated technological

› Non-ferrous hot/cold and foil mills

monitoring and providing quality

Higher plant availability

packages are applied

› Complete minimills

certification of the final product.

is possible due to the architecture

for prompt system reaction

The combination of high

of the automation system,

to unusual circumstances.

quality control systems and

with client-server solutions

constant innovation of process

and redundant operator

technologies guarantees top

workstations, fiber optic ring

quality production in high-

type Local Area Network and

production steelmaking plants.

dedicated monitoring tools.

Danieli Automation

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Q-MET

TECHNOLOGICAL PACKAGES

Management Execution and Tracking

Advanced tailor made solutions for specific applications reducing

››Sales and Orders

production costs and improving product quality.

››Production Planning and Scheduling

Process and equipment control systems based on:

››Production Quality Management

››Scalable design, allowing investment in separated phases

››Stockyard Management

››Process modelling, for best performances and quality

››Shipping Management

››Dedicated algorithms, for high speed response controls

››Data warehouse

››Modern SCADA systems and system configuration ›› Redundant Human Machine Interface systems and redundant networks for maximum availability.

q-metal

ELECTRICAL AND POWER SYSTEM

Systems for Ironmaking, Steelmaking and Casting

››Substations

››Q-RED for Direct Reduction Plants ››Q-MELT for Electric Arc Furnaces ››Q-REF for improved steel treatment at ladle refining stations ››Q-VAC for optimum vacuum treatment ››Q-CAST for billet, bloom, beam blanks and slab casters ››Q-ART for Quality Assessment in Real Time

Q-ROLL

››Transformers ››Power Distribution ››Main Inverters and Motors ››MCC and Auxiliary Drives ››Ancillary devices for Turnkey Plant

and we have something more...

Systems for Rolling

MOREIntelligence

›› Q-LONG for Long Product Rolling and Finishing

A multidimensional data analysis system transforming

Bar and Wire Rolling Mills; Section and Rail Mills; Finishing Lines ›› Q-FLAT for Flat Products Hot/Cold Rolling and Processing

production and process data into information for strategic decisions and improved process knowledge.

Hot Strip Mills; Steckel Mills; Cold Reversing Mills; Tandem Mills; Galvanizing and Pickling Lines ›› Q-TUBE for Seamless Tube Production Process Control Systems (PCS); Plant Production Management (PPM) ››Q-REHEAT for Reheating Furnaces

INSTRUMENTATION and robot ››Laser and Optical Dimension Gauges ››Width Gauges ››Speed Gauges ››Mould Level Sensors ››Metal Detectors ››Anthropomorphic Robots for the Steel Industry

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Danieli Automation

Danieli Automation

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E-ASSISTANCE ››An innovative and efficient system for communication with the customer ››Real-time status of your requests ››Automatic forward of calls to qualified personnel

E-SERVICE ›› Call center and service center located worldwide ››Remote monitoring and diagnostic ››Troubleshooting

Global technical Service Global Technical Service is a global provider of software, hardware, technical assistance, spare parts and training for a quicker

24 h/7 days assistance We provide effective and professional 24h / 7 days assistance by remote monitoring and diagnostic.

e-LEARNING

and more efficient response

››Theoretical and hands-on training on our process simulation platform

to our customer requirements.

››On-site activities

Global Technical Service

››E-learning for distance training

supports customers by remote

››Single-user oriented

monitoring, diagnostics and

››Training certificates

helps the operators to solve the

››On-line tutor

problems quickly and efficiently.

We provide our customers with advanced solutions to decisively contribute to obtaining an edge over the competitors

e-SPARE

in highly dynamic markets.

››Reduced spare parts stock ››More competitive unit prices ››Orders via internet

Contact us at our website in the Global Technical Service area or by phone at (39) 0432.518999

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Danieli Automation

Danieli Automation

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SYSTEM INTEGRATOR DANIELI AUTOMATION’s success as a system integrator for the metals industry comes from the use of open systems and portable software together with a consolidated experience in designing electrical systems targeting the specific needs of metal production.

A multi-platform and open architecture in-line with international standards allows us to provide HW and SW platforms from leading suppliers.

Similarly, electrical equipment is chosen in order to satisfy the tough working conditions, long equipment life and specific customer or local requirements.

We can match leading market products in a complete and integrated plant solution.

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Danieli Automation

PERFORMING AND COMPETITIVE FLEXIBILITY TO INNOVATE As a system integrator, we will choose the best available technology on the market. This flexibility means continuous improvement and innovation of DANIELI AUTOMATION systems resulting in the best performing and most competitive plants for our customers.

research & development We always look at new ideas

such as close proximity to casting

Our investment on research

and new products to satisfy

platforms or electric arc furnaces

and development is steady

the demands of the market.

as well as galvanising lines.

and nourishes the innovative

We have registered more than

Sophisticated metallurgical

systems we propose

100 patents. Technologies

models, developed also with

to the metals industry.

adopted include:

the contribution of specialized

››Laser

research centres and universities

››Optical

have been developed in order to

››Electromagnetic fields

be able to predict the quality of

››Infrared

the final product during rolling.

››X-ray

Co-operation with main electrical

We have developed

and automation suppliers is

anthropomorphic robots

constant with an aim to provide

to perform fully automatic

new solutions and cost effective

operations in dangerous areas,

systems to our customers.

innovation and the future We are investing in research and

systems design, with the

development in order to be always

task to reduce pollution and

one step ahead in technology.

improve plant efficiency ›› New sensors for quality

Some of the innovations we are working on today include: ›› Predictive models for metallurgical controls and analysis of

measures and to improve control performances ›› Data mining ›› Adaptive business intelligence

quality of final products ›› Easier and more intuitive plant management ›› Robots substituting operators in dangerous areas ›› Solutions for plant control with optimised consumption ›› An ecological approach to

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Danieli Automation

The future objectives for our automation systems are: ›› Improved safety and efficiency ›› Quicker response to exceptions ›› Systems which are not dependant on operator’s experience ›› Auto - learning systems

BUSINESS UNITS AND WORLDWIDE PRESENCE In order to offer an expert

The division into business

This structure will furthermore

and focused service to customers,

units aims at further increasing

improve our focus on

we have established different

specialization and to target more

innovation, since engineers

business units, one for each specific

precisely and accurately the

are dedicated to the analysis

category of products offered:

specific technological needs

of the technological solutions

Flat Products, Long Products,

of each production line.

for each particular product.

Steelmaking and Instrumentation.

› Flat Products

› long Products

› steelmaking

› Instrumentation

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Danieli Automation

scorecards 515 Process Control Systems

25 Production Management

4 Direct Reduction Plants

144 Electric Arc Furnaces

204 Secondary Metallurgy Stations

72 Slabs Casters

180 Bloom/Billets Casters (over 1400 strands)

364 Long Products Mills

11 Seamless Pipes Mills

153 Hot/Cold Rolling

143 Strip Processing & Finishing lines

202 Instrumentation & Quality Controls Systems

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Danieli Automation

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8 13

3 2

10

4

1

7

11 12

17

5 6

16

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locations worldwide WORLDWIDE OFFICES AND CUSTOMER SERVICE

MAIN OFFICES 1

Buttrio / ITALY

3

Katowice / POLAND

2

Genova / ITALY

4

Bucharest / ROMANIA

12 Al-Kohbar

/ SAUDI ARABIA

5

Kolkata / INDIA

13 Pittsburgh

/ USA

6

Rayong / THAILAND

14 San

7

Beijing / CHINA

15 Yokohama

8

Poole & Sheffield / UK

16 Ho

9

Moskow / RUSSIA

17 Abu

10 Dnipropetrovk

11

El Cairo / EGYPT

Paolo / BRAZIL / JAPAN

Chi Minh / VIETMAN Dhabi / UAE

/ UKRAINE

Danieli Automation S.p.A.

SALES & MARKETING

SERVICE

Via Bonaldo Stringher, 4

PH. (39) 0432.518655

PH. (39) 0432.518936

33042 Buttrio (UD) Italy

FAX (39) 0432.518199

FAX (39) 0432.518188

PH. (39) 0432.518111

sales@dca.it

service@dca.it

FAX (39) 0432.673177 info@dca.it - www.dca.it

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Danieli Automation

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danieli group.

The reliable innovative team in the metals industry

The Danieli Group is made up of

iron-making, electric steelmaking

and civil works skills of Danieli

highly specialized technological

and steeling refining to long

Construction International, which

divisions that take advantage of

and flat product casting rolling-

operates flexibility with its own

different cultures and engineering

finishing as well as pipe processing,

logistics and mobile equipment

backgrounds from various well-

extrusion and drawing.

worldwide. Furthermore, Danieli

regarded industrial countries.

Danieli is the ideal partner for turnkey

has the capability to manage

These various experiences provide

projects due to the over 30-years

consortium supplies, taking

coverage of a wide technological

experience of Danieli Engineering

care of general co-ordination

spectrum, from iron processing,

together with the construction

and consortium leadership.

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Danieli Automation

Know-How in Process Control

Da utilizzare mino al 10%

DA-11-IS-CA-120.1