Know-How in Process Control
Da utilizzare mino al 10%
Our mission is to provide process
The Motors and Drives
is the Company, within the Danieli
automation and control systems
department designs and selects
Group, responsible for the transfer
for metals industry covering
the best solutions for motors
of technological know-how
the wide spectrum of Danieli
and their respective drives
from other Danieli technological
Technology, ranging from iron
dependant upon the
divisions to end users, supplying
ore to long and flat products.
the interface between plant
Software algorithm models,
Furthermore, we design
process and operator.
computerized quality and
and supply complete electrical
production control systems
distribution systems, up to turnkey
are developed in house and are
solutions for steel industry, with
the means to transfer Danieli
installation engineering based
process know-how to final
on extensive experience and
users, thanks to the synergistic
on the required standards.
relationship with Danieli and the
Additionally we produce special
technological background shared
instruments and sensors,
with the parent Company. This
designed and engineered to
co-operation with the mechanical
meet the demand from steel
designers has lead to optimized
producers for sophisticated
and standardized solutions,
controls, quality certification,
resulting in best performances
cost optimisation and quick
and quicker plant start-up.
adaptation to the latest systems.
40 years of experience Based on the intuition
Today we can supply complete
of Mr. Luigi Danieli, DANIELI
electrical and automation
AUTOMATION was founded in 1969.
equipment for all types
This intuition soon became
and sizes of plants in the steel
a reality when a team of electrical
industry, on a turnkey basis while
engineers started to work
keeping software development
in close collaboration with their
and know-how in-house.
STEEL EXPERIENCE SMART SOLUTIONS › Expertise and
l Systems › Automatic Contro
mechanical partners from Danieli Officine Meccaniche, starting
The impressive range
the design and production
of references shows on our
of electrical systems for the metals
scorecard and the worldwide range
industry. First applications offered
of installations play an important
were elementary logic circuits
role in our continuing success.
Solu ative › Innov
in every form and analogue data processors in order to meet the growing requests of customers.
› ss K
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ed A ient
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lexible t and F
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products We provide electrical and automation equipment as well as engineering for the whole range of Danieli products. Automation and electrical systems are designed and quality tested at DANIELI AUTOMATION. Our systems are designed based on the 3Q concept: Quality, Quantity and Quickness. These are our main targets which are focused on satisfying our customers needs and requirements.
› Blast furnaces
Excellence in Quality and
Quickness is a must today.
› Direct reduction and palletizing plants
Product Quality Certification
How can high productivity
Lost time is lost money!
› Meltshops, scrap yard and raw material handling
Quality is of vital importance
be ensured? Our system designs
Product changes must be quick.
› Primary and secondary metallurgy facilities
and automation is essential
guarantee the availability and
This is obtained by means
› Billet/bloom and beam blanks casters
to achieve and maintain
efficiency required in the steel
of flexible control systems
› Slab and thin slab casters
it at constant high levels.
industry, thanks to advanced
and process controls including
› Slab/billet/bloom reheating furnaces
Quality of final production
solutions for specific process
the required setups for the
› Hot strip mills
means competitiveness, access
aspects as well as a complete
complete production range.
› Steckel mills
to new markets, reputation
line of technological packages
Quick production steps are
› Plate mills
and improved margins.
including mechanical and
obtained thanks to predefined
› Pipe mills
One of the tasks of our
integrated automation equipment.
and fully automatic sequences.
› Long product rolling mills for bars, wire rod and sections
automation systems is to assist
Fully automatic and
Reaction to unexpected
› Cold mills: 6-high, 4-high, temper and tandem mills
our customers in producing
repetitive operations increase
situations must also be quick.
› Processing lines: galvanizing, pickling, coating and inspection lines
quality, ensuring continuous
› Non-ferrous hot/cold and foil mills
monitoring and providing quality
Higher plant availability
packages are applied
› Complete minimills
certification of the final product.
is possible due to the architecture
for prompt system reaction
The combination of high
of the automation system,
to unusual circumstances.
quality control systems and
with client-server solutions
constant innovation of process
and redundant operator
technologies guarantees top
workstations, fiber optic ring
quality production in high-
type Local Area Network and
production steelmaking plants.
dedicated monitoring tools.
Management Execution and Tracking
Advanced tailor made solutions for specific applications reducing
››Sales and Orders
production costs and improving product quality.
››Production Planning and Scheduling
Process and equipment control systems based on:
››Production Quality Management
››Scalable design, allowing investment in separated phases
››Process modelling, for best performances and quality
››Dedicated algorithms, for high speed response controls
››Modern SCADA systems and system configuration ››Redundant Human Machine Interface systems and redundant networks for maximum availability.
ELECTRICAL AND POWER SYSTEM
Systems for Ironmaking, Steelmaking and Casting
››Q-RED for Direct Reduction Plants ››Q-MELT for Electric Arc Furnaces ››Q-REF for improved steel treatment at ladle refining stations ››Q-VAC for optimum vacuum treatment ››Q-CAST for billet, bloom, beam blanks and slab casters ››Q-ART for Quality Assessment in Real Time
››Transformers ››Power Distribution ››Main Inverters and Motors ››MCC and Auxiliary Drives ››Ancillary devices for Turnkey Plant
and we have something more...
Systems for Rolling
››Q-LONG for Long Product Rolling and Finishing
A multidimensional data analysis system transforming
Bar and Wire Rolling Mills; Section and Rail Mills; Finishing Lines ››Q-FLAT for Flat Products Hot/Cold Rolling and Processing
production and process data into information for strategic decisions and improved process knowledge.
Hot Strip Mills; Steckel Mills; Cold Reversing Mills; Tandem Mills; Galvanizing and Pickling Lines ››Q-TUBE for Seamless Tube Production Process Control Systems (PCS); Plant Production Management (PPM) ››Q-REHEAT for Reheating Furnaces
INSTRUMENTATION and robot ››Laser and Optical Dimension Gauges ››Width Gauges ››Speed Gauges ››Mould Level Sensors ››Metal Detectors ››Anthropomorphic Robots for the Steel Industry
E-ASSISTANCE ››An innovative and efficient system for communication with the customer ››Real-time status of your requests ››Automatic forward of calls to qualified personnel
E-SERVICE ››Call center and service center located worldwide ››Remote monitoring and diagnostic ››Troubleshooting
Global technical Service Global Technical Service is a global provider of software, hardware, technical assistance, spare parts and training for a quicker
24 h/7 days assistance We provide effective and professional 24h / 7 days assistance by remote monitoring and diagnostic.
and more efficient response
››Theoretical and hands-on training on our process simulation platform
to our customer requirements.
Global Technical Service
››E-learning for distance training
supports customers by remote
monitoring, diagnostics and
helps the operators to solve the
problems quickly and efficiently. We provide our customers with advanced solutions to decisively contribute to obtaining an edge over the competitors
in highly dynamic markets.
››Reduced spare parts stock ››More competitive unit prices ››Orders via internet
Contact us at our website in the Global Technical Service area or by phone at (39) 0432.518999
SYSTEM INTEGRATOR DANIELI AUTOMATIONâ€™s success as a system integrator for the metals industry comes from the use of open systems and portable software together with a consolidated experience in designing electrical systems targeting the specific needs of metal production. A multi-platform and open architecture in-line with international standards allows us to provide HW and SW platforms from leading suppliers. Similarly, electrical equipment is chosen in order to satisfy the tough working conditions, long equipment life and specific customer or local requirements. We can match leading market products in a complete and integrated plant solution.
PERFORMING AND COMPETITIVE FLEXIBILITY TO INNOVATE As a system integrator, we will choose the best available technology on the market. This flexibility means continuous improvement and innovation of DANIELI AUTOMATION systems resulting in the best performing and most competitive plants for our customers.
research & development We always look at new ideas
such as close proximity to casting
Our investment on research
and new products to satisfy
platforms or electric arc furnaces
and development is steady
the demands of the market.
as well as galvanising lines.
and nourishes the innovative
We have registered more than
systems we propose
100 patents. Technologies
models, developed also with
to the metals industry.
the contribution of specialized
research centres and universities
have been developed in order to
be able to predict the quality of
the final product during rolling.
Co-operation with main electrical
We have developed
and automation suppliers is
constant with an aim to provide
to perform fully automatic
new solutions and cost effective
operations in dangerous areas,
systems to our customers.
innovation and the future We are investing in research and
systems design, with the
development in order to be always
task to reduce pollution and
one step ahead in technology.
improve plant efficiency ››New sensors for quality
Some of the innovations we are working on today include: ››Predictive models for metallurgical controls and analysis of
measures and to improve control performances ››Data mining ››Adaptive business intelligence
quality of final products ››Easier and more intuitive plant management ››Robots substituting operators in dangerous areas ››Solutions for plant control with optimised consumption ››An ecological approach to
The future objectives for our automation systems are: ››Improved safety and efficiency ››Quicker response to exceptions ››Systems which are not dependant on operator’s experience ››Auto - learning systems
BUSINESS UNITS AND WORLDWIDE PRESENCE In order to offer an expert
The division into business
This structure will furthermore
and focused service to customers,
units aims at further increasing
improve our focus on
we have established different
specialization and to target more
innovation, since engineers
business units, one for each specific
precisely and accurately the
are dedicated to the analysis
category of products offered:
specific technological needs
of the technological solutions
Flat Products, Long Products,
of each production line.
for each particular product.
Steelmaking and Instrumentation.
› Flat Products
› long Products
scorecards 515 Process Control Systems
25 Production Management
4 Direct Reduction Plants
144 Electric Arc Furnaces
204 Secondary Metallurgy Stations
72 Slabs Casters
180 Bloom/Billets Casters (over 1400 strands)
364 Long Products Mills
11 Seamless Pipes Mills
153 Hot/Cold Rolling
143 Strip Processing & Finishing lines
202 Instrumentation & Quality Controls Systems
locations worldwide WORLDWIDE OFFICES AND CUSTOMER SERVICE
MAIN OFFICES 1
Buttrio / ITALY
Katowice / POLAND
Genova / ITALY
Bucharest / ROMANIA
/ SAUDI ARABIA
Kolkata / INDIA
Rayong / THAILAND
Beijing / CHINA
Poole & Sheffield / UK
Moskow / RUSSIA
El Cairo / EGYPT
Paolo / BRAZIL / JAPAN
Chi Minh / VIETMAN Dhabi / UAE
Danieli Automation S.p.A.
SALES & MARKETING
Via Bonaldo Stringher, 4
PH. (39) 0432.518655
PH. (39) 0432.518936
33042 Buttrio (UD) Italy
FAX (39) 0432.518199
FAX (39) 0432.518188
PH. (39) 0432.518111
FAX (39) 0432.673177 firstname.lastname@example.org - www.dca.it
danieli group. The reliable innovative team in the metals industry
The Danieli Group is made up of
iron-making, electric steelmaking
and civil works skills of Danieli
highly specialized technological
and steeling refining to long
Construction International, which
divisions that take advantage of
and flat product casting rolling-
operates flexibility with its own
different cultures and engineering
finishing as well as pipe processing,
logistics and mobile equipment
backgrounds from various well-
extrusion and drawing.
worldwide. Furthermore, Danieli
regarded industrial countries.
Danieli is the ideal partner for turnkey
has the capability to manage
These various experiences provide
projects due to the over 30-years
consortium supplies, taking
coverage of a wide technological
experience of Danieli Engineering
care of general co-ordination
spectrum, from iron processing,
together with the construction
and consortium leadership.
Know-How in Process Control
Da utilizzare mino al 10%