Page 1

CPV-Chemflo Catalogue


CPV-Chemflo Catalogue August 2011

Contents Polypropylene - Metric Range Polypropylene - Imperial Range Natural Polypropylene PVDF Accessories Tooling Specification Conditions of Sale

QALIT078 / Issue 2.1

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Page 2


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range)

OD and Wall Tolerances: Chemflo-PP metric pipes are manufactured to dimensional standards and tolerances detailed in DIN 8077 e.g: 63mm 10 bar: Mean OD 63.0 → 63.4mm, wall 5.8 → 6.6mm If Chemflo-PP pipes are required for purposes requiring more precise dimensions please contact our Sales Office

Notes: •

Sizes shown with * are made to order only

Non standard sizes and lengths are available to customer specification

Polythene wrapped 16mm → 225mm

Orders of less than standard packs may be delivered unwrapped

PP-H pipes available on request – please consult our Sales Office

2.5 Bar pipes are not suitable for Socket or Electro-Fusion jointing

Pipe 6m Lengths

PN Bar @ 20˚C

OD

Code

Min. Wall

Weight (Kg/m)

Pack Qty / L

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

50 63 75 90 110 125 140 160 180 200 225 250 280 315 355

PM.050.P02* PM.063.P02* PM.075.P02* PM.090.P02* PM.110.P02* PM.125.P02* PM.140.P02* PM.160.P02 PM.180.P02 PM.200.P02 PM.225.P02 PM.250.P02 PM.280.P02 PM.315.P02 PM.355.P02*

1.8 1.8 1.9 2.2 2.7 3.1 3.5 4.0 4.4 4.9 5.5 6.2 6.9 7.7 8.7

0.28 0.35 0.44 0.62 0.92 1.20 1.50 1.94 2.42 2.97 3.75 4.70 5.82 7.30 9.29

5 3 1 1 1 1 1 1 1 1 1 1 1 1 1

PN Bar @ 20˚C

OD

Code

Min. Wall

Weight (Kg/m)

Pack Qty / L

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

50 63 75 90 110 125 140 160 180 200 225 250 280 315 355

PM.050.P06* PM.063.P06 PM.075.P06* PM.090.P06 PM.110.P06 PM.125.P06 PM.140.P06 PM.160.P06 PM.180.P06 PM.200.P06 PM.225.P06 PM.250.P06 PM.280.P06 PM.315.P06 PM.355.P06*

2.9 3.6 4.3 5.1 6.3 7.1 8.0 9.1 10.2 11.4 12.8 14.2 15.9 17.9 20.1

0.43 0.67 0.95 1.35 2.02 2.59 3.25 4.23 5.33 6.60 8.32 10.27 12.84 16.25 20.59

5 3 1 1 1 1 1 1 1 1 1 1 1 1 1

PN Bar @ 20˚C

OD

Code

Min. Wall

Weight (Kg/m)

Pack Qty / L

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

16 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355

PM.016.P10* PM.020.P10 PM.025.P10 PM.032.P10 PM.040.P10 PM.050.P10 PM.063.P10 PM.075.P10 PM.090.P10 PM.110.P10 PM.125.P10* PM.140.P10* PM.160.P10 PM.180.P10 PM.200.P10 PM.225.P10 PM.250.P10 PM.280.P10 PM.315.P10 PM.355.P10*

1.8 2.3 2.3 2.9 3.7 4.6 5.8 6.8 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.3

0.08 0.13 0.16 0.26 0.42 0.65 1.02 1.42 2.06 3.05 3.97 4.94 6.49 8.20 10.11 12.79 15.73 19.71 24.95 31.74

10 10 10 10 5 5 3 1 1 1 1 1 1 1 1 1 1 1 1 1 All dimensions in mm

QALIT078 / Issue 2.1

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Page 3


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range) COUPLER

90째째 ELBOW

45째째 ELBOW

TEE

Socket Welded Fittings d

PN bar

20 25 32 40 50 63 75 90 110 160

10 10 10 10 10 10 10 10 10 10

d

PN bar

20 25 32 40 50 63 75 90 110 160

10 10 10 10 10 10 10 10 10 10

d

PN bar

20 25 32 40 50 63 75 90 110 160

10 10 10 10 10 10 10 10 10 10

d

PN bar

20 25 32 40 50 63 75 90 110 160

10 10 10 10 10 10 10 10 10 10

CODE

D

I

PM.020.C - PM.025.C - PM.032.C - PM.040.C - PM.050.C - PM.063.C - PM.075.C - PM.090.C - PM.110.C - PM.160.C - -

27 34 41 52 61 77 92 110 134 188

36 41 45 49 53 61 69 81 96 108

Z

CODE

D

I

Z

PM.020.E - PM.025.E - PM.032.E - PM.040.E - PM.050.E - PM.063.E - PM.075.E - PM.090.E - PM.110.E - PM.160.E - -

27 34 41 52 61 77 92 110 134 193

29 34 41 45 52 63 73 86 105 193

15 18 23 24 29 36 42 51 64 147

CODE

D

I

Z

PM.020.A - PM.025.A - PM.032.A - PM.040.A - PM.050.A - PM.063.A - PM.075.A - PM.090.A - PM.110.A - PM.160.A - -

27 34 41 52 61 77 91 110 134 192

22 26 30 33 38 44 50 61 71 110

CODE

D

I

l1

PM.020.T - PM.025.T - PM.032.T - PM.040.T - PM.050.T - PM.063.T - PM.075.T - PM.090.T - PM.110.T - PM.160.T - -

27 34 41 52 61 77 92 110 134 196

29 34 41 45 52 63 73 86 105 137

15 18 23 24 29 36 42 51 64 91

7 9 9 8 6 6 7 10 13 15

8 10 12 12 15 17 20 26 30 64

Weight (g) 10 18 24 40 50 88 170 235 400 810 Weight (g) 16 28 44 73 92 170 320 465 840 3500 Weight (g) 12 20 28 50 63 130 230 350 615 2000 Weight (g) 22 34 55 90 118 220 410 590 1050 3000

Pack Qty 5 5 5 5 5 5 2 1 1 1 Pack Qty 5 5 5 5 5 5 2 1 1 1 Pack Qty 5 5 5 5 5 5 2 1 1 1 Pack Qty 5 5 5 5 5 5 2 1 1 1

All dimensions in mm

QALIT078 / Issue 2.1

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Page 4


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range) STUB FLANGE

Socket Welded Fittings d 20 25 32 40 50 63 75 90 110 160

FULL FACE FLANGE

d 20 25 32 40 50 63 90 110 160

PN bar 10 10 10 10 10 10 10 10 10 10 PN bar 10 10 10 10 10 10 10 10 10

CODE PM.020.S - PM.025.S - PM.032.S - PM.040.S - PM.050.S - PM.063.S - PM.075.S - PM.090.S - PM.110.S - PM.160.S - -

CODE PM.020.F - PM.025.F - PM.032.F - PM.040.F - PM.050.F - PM.063.F - PM.090.F - PM.110.F - PM.160.F - -

a

b

h

I

z

34 41 50 61 73 90 106 125 150 213

27 33 41 50 61 76 90 108 131 192

6 7 7 8 8 9 10 11 12 22

19 22 24 26 28 32 36 43 50 58

5 6 6 6 5 5 5 8 9 9

b

I

t

O

z

27 33 41 50 61 76 108 131 192

19 22 24 26 28 32 43 50 58

12 12 12 12 14 18 18 22 22

95 105 115 136 149 160 200 228 285

5 6 6 6 5 5 8 9 9

Weight (g) 6 10 16 24 34 56 100 135 230 717

Pack Qty 5 5 5 5 5 5 2 2 1 1

Weight (g) 64 80 100 135 155 250 440 640 950

Pack Qty 5 5 5 5 5 5 2 1 1

Weight (g) 10 18 24 40 50 88 235 400 810

Pack Qty 5 5 5 5 5 5 2 1 1

Suitable backing rings should be used to obtain maximum working pressure. Undrilled flanges available to order.

BLANK FLANGE

d 20 25 32 40 50 63 90 110 160

PN bar 10 10 10 10 10 10 10 10 10

CODE PM.020.P - PM.025.P - PM.032.P - PM.040.P - PM.050.P - PM.063.P - PM.090.P - PM.110.P - PM.160.P - -

b

I

t

O

z

27 33 41 50 61 76 108 131 192

19 22 24 26 28 32 43 50 58

12 12 12 12 14 18 18 22 22

95 105 115 136 149 160 200 228 285

5 6 6 6 5 5 8 9 9

Suitable backing rings should be used to obtain maximum working pressure.

DRILLINGS Common to Full Face Flanges and Blank Flanges:

1= 2= 3= 4= 5= 6=

BS 1560 / asa150 BS 10 Table D BS 10 Table E BS 4504 Table 6 BS 4504 Table 10 BS 4504 Table 16

d

k PCD

Holes

1

2

3

20 25 32 40 50 63 90 110 160

60 – 67 69 – 75 79 – 85 87 – 100 98 – 100 110 – 125 145 – 160 / 160 170 – 191 / 177 – 242191 – 255

4 x 14 4 x 14 4 x 14 4 x 14 / 4 x 18 4 x 14 / 4 x 18 4 x 18 4 x 18 / 8 x 18 4 x 18 / 8 x 18 8 x 22

        

        

        

4

     

5

6

        

        

All dimensions in mm

QALIT078 / Issue 2.1

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Page 5


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range) END CAP

Socket Welded Fittings d

PN bar

20 25 32 40 50 63 75 90 110

90°° BEND

d

PN bar 20 25 32 40 50 63

REDUCING BUSH Spigot x Socket

d = Spigot

d1 = Socket

UNION Socket Fusion / EPDM Seal

10 10 10 10 10 10 10 10 10

10 10 10 10 10 10

d x d1

PN bar

25 x 20 32 x 20 32 x 25 40 x 25 40 x 32 50 x 32 50 x 40 63 x 32 63 x 50 75 x 63 90 x 63 90 x 75 110x63 110x90 160x90 160x110

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

d

PN bar 20 25 32 40 50 63

10 10 10 10 10 10

CODE PM.020.ECPM.025.ECPM.032.ECPM.040.ECPM.050.ECPM.063.ECPM.075.ECPM.090.ECPM.110.EC-

D

l

27 34 41 51 61 77 92 110 134

Weight (g) 26 30 33 37 40 47 55 65 75

CODE

D

I

PM.020.B - PM.025.B- PM.032.B - PM.040.B - PM.050.B - PM.063.B - -

35 38 45 51 60 74

74 60 87 101 93 106

CODE

I

PM.025.R01 PM.032.R02 PM.032.R01 PM.040.R02 PM.040.R01 PM.050.R02 PM.050.R01 PM.063.R03 PM.063.R01 PM.075.R01 PM.090.R02 PM.090.R01 PM.110.R03 PM.110.R01 PM.160.R02 PM.160.R01

37 42 42 48 46 56 50 63 56 61 80 70 79 83 138 125

CODE PM.020.U - PM.025.U - PM.032.U - PM.040.U - PM.050.U - PM.063.U - -

Pack Qty

8 16 20 35 44 80 160 220 385 z

5 5 5 5 5 5 2 1 1

Weight (g)

59 44 68 81 70 79

z

Pack Qty

74 54 70 93 130 225

1 1 1 1 1 1

Weight (g)

23 28 26 32 28 32 30 45 33 33 53 36 50 48 104 84

Pack Qty

9 12 14 20 22 32 32 54 54 85 140 140 200 230 685 630

D

I1

I2

z1

z2

46 53 62 74 107 106

36 37 38 41 46 51

19 22 24 26 28 32

22 21 20 21 23 24

5 6 6 6 5 5

5 5 5 5 5 5 5 5 5 2 2 2 1 1 1 1

Weight (g) 51 68 92 143 207 338

Pack Qty 1 1 1 1 1 1

All dimensions in mm

• •

Nut and body manufactured in beige polyvinylidene fluoride PVDF. (Check suitability of PVDF when used in PP installations). EPDM O-ring standard. FPM O-ring available to order

QALIT078 / Issue 2.1

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Page 6


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range) UNION Socket Fusion Metric x Inch / EPDM

Adaptor Fittings – Metric to Inch d x d1 20 x ½” 25 x ¾” 32 x 1” 40 x 1¼” 50 x 1½” 63 x 2”

• • UNION Socket Fusion x FBSP Thread (Threaded Stub End)

SOCKET ADAPTOR Socket Fusion

I1

I2

z1

z2

46 53 62 74 107 106

36 37 38 41 46 51

19 22 24 26 28 32

22 21 20 21 23 24

5 6 6 6 5 5

Weight (g) 51 68 92 143 207 338

Pack Qty 1 1 1 1 1 1

PN bar 6 6 6 6 6 6

CODE PM.020.U 0 7 PM.025.U 0 7 PM.032.U 0 7 PM.040.U 0 7 PM.050.U 0 7 PM.063.U 0 7

D

I1

I2

z1

z2

46 53 62 74 107 106

36 37 38 41 46 51

19 22 24 26 28 32

22 21 20 21 23 24

5 6 6 6 5 5

Weight (g) 51 68 92 143 207 338

Pack Qty 1 1 1 1 1 1

Nut and body manufactured in beige polyvinylidene fluoride PVDF. (Check suitability of PVDF when used in PP installations). EPDM O-ring standard. FPM O-ring available to order

d x d1 20 x ½” 25 x ¾” 32 x 1” 40 x 1¼” 50 x 1½” 63 x 2” 90 x 3” 110 x 4” 160 x 6”

SOCKET ADAPTOR Socket Fusion x FBSP

PM.020.U T PM.025.U T PM.032.U T PM.040.U T PM.050.U T PM.063.U T -

D

EPDM O-ring standard. FPM O-ring available to order

20 x ½” 25 x ¾” 32 x 1” 40 x 1¼” 50 x 1½” 63 x 2”

CODE

Nut and body manufactured in beige polyvinylidene fluoride PVDF. (Check suitability of PVDF when used in PP installations).

d x d1

PN bar 10 10 10 10 10 10

d x d1 20 x ½” 25 x ¾” 32 x 1” 40 x 1¼” 50 x 1½” 63 x 2” 90 x 3” 110 x 4”

PN bar 10 10 10 10 10 10 10 10 10 PN bar 6 6 6 6 6 6 6 6

CODE

D

I

z

PM.020.M - PM.025.M - PM.032.M - PM.040.M - PM.050.M - PM.063.M - PM.090.M - PM.110.M - PM.160.M - -

27 34 41 52 61 77 110 135 196

37 42 49 49 53 61 81 96 108

CODE

D

I

z

PM.020.C 0 7 PM.025.C 0 7 PM.032.C 0 7 PM.040.C 0 7 PM.050.C 0 7 PM.063.C 0 7 PM.090.C 0 7 PM.110.C 0 7

32 34 45 52 61 77 110 134

36 41 45 49 53 61 80 95

7 9 9 8 6 6 10 13

6 7 8 5 5 5 8 10 10

Weight (g) 10 16 24 25 124 96 240 370 1050

Pack Qty 1 1 1 1 1 1 1 1 1

Weight (g) 10 16 22 40 54 96 250 400

Pack Qty 1 1 1 1 1 1 1 1

All dimensions in mm

QALIT078 / Issue 2.1

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Page 7


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range) REDUCING BUSH Spigot x Socket

NIPPLE Plain x MBSPTr Thread

Adaptor Fittings – Metric to Inch d x d1

PN bar

90 x 2” 110 x 2”

10 10

d = Spigot

d1 = Socket

d

PN bar

20 x ½” 25 x ¾” 32 x 1” 40 x 1¼” 50 x 1½” 63 x 2”

6 6 6 6 6 6

CODE PM.090.R M PM.110.R M -

CODE PM.020.N P PM.025.N P PM.032.N P PM.040.N P PM.050.N P PM.063.N P -

I

Z

81 85

54 56

I 55 58 65 68 68 76

Weight (g) 145 210

Weight (g) 8 10 17 29 44 76

Pack Qty 1 1

Pack Qty 5 5 5 5 5 5

All dimensions in mm

QALIT078 / Issue 2.1

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Page 8


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range) ELETROFUSION COUPLERS 39.5v

Long Spigot Fittings for Electro-fusion & Butt Fusion d

PN bar

20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315

10 10 10 10 10 6, 10 6, 10 6, 10 6, 10 6, 10 6, 10 6, 10 6, 10 6, 10 6, 10 6, 10 6, 10 6, 10

CODE EP.020.EFC EP.025.EFC EP.032.EFC EP.040.EFC EP.050.EFC EP.063.EFC EP.075.EFC EP.090.EFC EP.110.EFC EP.125.EFC EP.140.EFC EP.160.EFC EP.180.EFC EP.200.EFC EP.225.EFC EP.250.EFC EP.280.EFC EP.315.EFC

D

L

h

z

30 35 44 53 64 80 95 112 136 153 170 194 218 243 273 325 360 380

69 77 79 91 102 117 128 144 159 170 183 185 210 210 212 250 290 290

35 39 42 45 50 60 65 70 83 90 100 110 123 135 150

2 2 2 2 2 2 2 2 2 2 2 2 2 3 3

Weight (Kg) 0.035 0.055 0.062 0.100 0.133 0.225 0.340 0.480 0.820 1.100 1.350 1.790 2.400 3.050 3.800

Pack Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

IMPORTANT NOTE: If used for Electro-Fusion Jointing, the Pipe and/or Fittings must be peeled and clamped before Electro-Fusion commences

90째째 ELBOW Long Spigot

D 50 63 75 90 110 125 140 160 180 200 225 * 250 * 280 * 315

PN bar 10 10 10 10 10 10 10 10 10 10 10 10 10 10

CODE

e

Ie

PB.050.E10/L PB.063.E10/L PB.075.E10/L PB.090.E10/L PB.110.E10/L PB.125.E10/L PB.140.E10/L PB.160.E10/L PB.180.E10/L PB.200.E10/L PB.225.E10/L PB.250.E10/L PB.280.E10/L PB.315.E10/L

4.6 5.8 6.6 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6

80 80 90 90 100 100 120 138 138 150 150 130 140 150

* Manufactured from Random Copolymer PP (PP-R)

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

z

Weight (Kg)

Pack Qty

112 120 135 145 165 173 200 235 245 265 280 295 325 380

0.166 0.267 0.412 0.625 1.040 1.140 1.850 3.240 4.205 5.645 7.420 8.860 12.230 17.570

1 1 1 1 1 1 1 1 1 1 1 1 1 1

All dimensions in mm

Page 9


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range)

Long Spigot Fittings for Electro-fusion & Butt Fusion

45째째 ELBOW Long Spigot

D 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 * 250 * 280 * 315

TEE Long Spigot

PN bar

CODE

e

Pack Qty

70 75 90 100 110 115 130 140 160 170 230 245 265 280 220 230 250

0.022 0.035 0.063 0.100 0.120 0.217 0.290 0.450 0.775 1.120 1.320 2.465 3.210 4.625 5.550 7.890 10.170 11.690

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Pack Qty

e

I

l1

z

Weight (Kg)

1.9 2.3 2.9 3.7 4.6 5.8 6.8 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6

106 120 136 161 188 216 250 272 318 344 400 408 525 500 555 575 615 695

15 18 23 24 29 36 42 51 64 91 100 101 140 122 127 127 132 50

52 60 68 79 92 108 122 135 159 172 196 205 262 250 276 288 308 346

0.020 0.040 0.070 0.115 0.200 0.370 0.630 0.915 1.645 2.210 2.580 4.110 6.790 7.510 10.420

CODE

20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 * 250 * 280 * 315

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

PB.020.T10/L PB.025.T10/L PB.032.T10/L PB.040.T10/L PB.050.T10/L PB.063.T10/L PB.075.T10/L PB.090.T10/L PB.110.T10/L PB.125.T10/L PB.140.T10/L PB.160.T10/L PB.180.T10/L PB.200.T10/L PB.225.T10/L PB.250.T10/L PB.280.T10/L PB.315.T10/L

* Manufactured from Random Copolymer PP (PP-R)

QALIT078 / Issue 2.1

Weight (Kg)

PB.020.A10/L PB.025.A10/L PB.032.A10/L PB.040.A10/L PB.050.A10/L PB.063.A10/L PB.075.A10/L PB.090.A10/L PB.110.A10/L PB.125.A10/L PB.140.A10/L PB.160.A10/L PB.180.A10/L PB.200.A10/L PB.225.A10/L PB.250.A10/L PB.280.A10/L PB.315.A10/L

PN bar

www.ProcessPipes.co.uk

51 55 69 70 60 65 70 80 90 95 120 140 140 150 150 130 140 150

z

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

D

1.9 2.3 2.9 3.7 4.6 5.8 6.8 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.5

le

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

All dimensions in mm

Page 10


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range) CONC. REDUCER Long Spigot

d1 50 50 50 63 63 63 * 75 75 90 90 110 110 125 125 125 * 140 160 160 160 160 * 180 * 180 * 200 225 225 * 250 * 250 * 250 * 250 * 280 * 280 * 280 * 315 * 315

Long Spigot Fittings for Electro-fusion & Butt Fusion PN bar

CODE

d2

e1

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

PB.050025.R10/L PB.050032.R10/L PB.050040.R10/L PB.063032.R10/L PB.063040.R10/L PB.063050.R10/L PB.075050.R10/L PB.075063.R10/L PB.090063.R10/L PB.090075.R10/L PB.110063.R10/L PB.110090.R10/L PB.125063.R10/L PB.125090.R10/L PB.125110.R10/L PB.140125.R10/L PB.160090.R10/L PB.160110.R10/L PB.160125.R10/L PB.160140.R10/L PB.180125.R10/L PB.180160.R10/L PB.200160.R10/L PB.225160.R10/L PB.225180.R10/L PB.250180.R10/L PB.250200.R10/L PB.250225.R10/L PB.250160.R10/L PB.280200.R10/L PB.280225.R10/L PB.280250.R10/L PB.315225.R10/L PB.315250.R10/L

25 32 40 32 40 50 50 63 63 75 63 90 63 90 110 125 90 110 125 140 125 160 160 160 180 180 200 225 160 200 225 250 225 250

4.6 4.6 4.6 5.8 5.8 5.8 6.8 6.8 8.2 8.2 10.0 10.0 11.4 11.4 11.4 12.7 14.6 14.6 14.6 14.6 16.4 16.4 18.2 20.5 205 22.7 22.7 22.7 22.7 25.4 25.4 25.4 28.6 28.6

e2

l

l1

l2

Weight (Kg)

Pack Qty

2.3 2.9 3.7 2.9 3.7 4.6 4.6 5.6 5.6 6.8 5.8 8.2 5.8 8.2 10.4 11.4 8.2 10.0 11.4 12.7 11.4 14.6 14.6 14.6 16.4 16.4 18.2 20.5 14.6 18.2 20.5 22.7 20.5 22.7

126 128 132 142 146 150 150 165 185 183 185 185 200 200 200 230 250 250 250 260 245 270 275 295 290 295 302 310 290 333 335 340 365 365

55 55 55 63 63 53 65 70 79 79 85 85 90 90 90 110 120 120 120 120 105 120 120 130 128 130 130 130 130 140 140 140 150 150

39 43 49 43 49 55 57 63 70 70 67 79 70 79 86 90 80 90 90 110 90 120 120 120 120 105 116 120 100 112 120 130 120 130

0.058 0.065 0.074 0.100 0.119 0.140 0.180 0.190 0.340 0.300 0.450 0.530 0.600 0.675 0.765 0.970 1.230 1.330 1.370 1.560 1.820 2.120 2.430 3.050 3.270 4.050 4.380 4.850 3.705 5.850 6.085 6.540 7.900 8.100

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

* Manufactured from Random Copolymer PP (PP-R)

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

All dimensions in mm

Page 11


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range) REDUCING TEE Long Spigot

Long Spigot Fittings for Electro-fusion & Butt Fusion

D1

PN bar

CODE

D2

e1

90 90 110 110 160 160 225 225 225

10 10 10 10 10 10 10 10 10

PB.090050.T10/L PB.090063.T10/L PB.110063.T10/L PB.110090.T10/L PB.160090.T10/L PB.160110.T10/L PB.225090.T10/L PB.225110.T10/L PB.225160.T10/L

50 63 63 90 90 11 0 90 11 0 16 0

8.2 8.2 10.0 10.0 14.6 14.6 20.5 20.5 20.5

END CAP Long Spigot

D 32 40 50 63 75 90 110 125 140 160 180 200 225 * 250 * 280 * 315

PN bar 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

e2 4.6 5.8 5.8 8.2 8.2 10.0 8.2 10.0 14.6

CODE PB.032.EC10/L PB.040.EC10/L PB.050.EC10/L PB.063.EC10/L PB.075.EC10/L PB.090.EC10/L PB.110.EC10/L PB.125.EC10/L PB.140.EC10/L PB.160.EC10/L PB.180.EC10/L PB.200.EC10/L PB.225.EC10/L PB.250.EC10/L PB.280.EC10/L PB.315.EC10/L

l

l1

272 272 320 318 408 408 555 555 555

79 79 87 86 101 101 127 127 127

zl

z2

58 65 65 80 79 85 80 85 105

135 135 159 159 205 205 276 276 276

117 123 147 158 188 195 226 235 255

Pack Qty

0.680 0.780 1.250 1.440 2.680 3.300 9.380 6.600 7.840

e

I

Weight (Kg)

Pack Qty

2.9 3.7 4.6 5.8 6.8 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6

55 61 70 82 92 100 120 126 136 150 160 175 200 205 230 255

0.017 0.028 0.051 0.094 0.147 0.230 0.400 0.543 0.737 1.090 1,440 1.890 2.580 2.700 3.100 6.600

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

* Manufactured from Random Copolymer PP (PP-R)

QALIT078 / Issue 2.1

Weight (Kg)

12

www.ProcessPipes.co.uk

1 1 1 1 1 1 1 1 1

All dimensions in mm

Page 12


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range)

Long Spigot Fittings for Electro-fusion & Butt Fusion

STUB FLANGE Long Spigot

d

* * * * * * * * *

50 63 75 90 110 125 140 160 180 200 225 250 280 315

PN Bar CODE 10 10 10 10 10 10 10 10 10 10 10 10 10 10

e

PB.050.S10/L PB.063.S10/L PB.075.S10/L PB.090.S10/L PB.110.S10/L PB.125.S10/L PB.140.S10/L PB.160.S10/L PB.180.S10/L PB.200.S10/L PB.225.S10/L PB.250.S10/L PB.280.S10/L PB.315.S10/L

4.6 5.8 6.8 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.5

d3

d4

h1

h4

z2

Weight Kg

Pack Qty

61 75 89 105 125 132 155 175 180 232 235 285 291 355

88 102 122 138 158 158 185 212 212 268 268 320 320 370

12 14 16 17 18 18 18 18 20 24 24 25 25 25

55 63 70 79 82 87 92 98 105 112 120 130 140 150

104 120 130 140 160 180 180 180 200 200 200 210 225 235

0.115 0.180 0.263 0.350 0.495 0.640 0.900 1.160 1.200 2.010 2.200 4.140 5.780 4.400

1 1 1 1 1 1 1 1 1 1 1 1 1 1

* Manufactured from Random Copolymer PP (PP-R)

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

All dimensions in mm

Page 13


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range)

Short Spigot Fittings for Butt Fusion

o

90 BEND Short Spigot

* * * * *

* * * * *

D

PN bar

90 110 125 140 160 180 200 225 250 280 315 355 400

10 10 10 10 10 10 10 10 10 10 10 10 10

D

PN bar

90 110 125 140 160 180 200 225 250 280 315 355 400

6 6 6 6 6 6 6 6 6 6 6 6 6

CODE PB.090.B10/S PB.110.B10/S PB.125.B10/S PB.140.B10/S PB.160.B10/S PB.180.B10/S PB.200.B10/S PB.225.B10/S PB.250.B10/S PB.280.B10/S PB.315.B10/S PB.355.B10/S PB.400.B10/S CODE PB.090.B06/S PB.110.B06/S PB.125.B06/S PB.140.B06/S PB.160.B06/S PB.180.B06/S PB.200.B06/S PB.225.B06/S PB.250.B06/S PB.280.B06/S PB.315.B06/S PB.355.B06/S PB.400.B06/S

e 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.2 36.3 e 5.1 6.3 7.1 8.0 9.1 10.2 11.4 12.8 14.2 15.9 17.9 20.1 22.7

* Manufactured from Random Copolymer PP (PP-R)

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

le 6 8 8 8 8 8 8 10 10 10 10 15 25 le 6 8 8 8 8 6 8 10 10 10 10 15 25

z

Weight (Kg)

Pack Qty

93 115 130 145 165 164 204 231 256 286 322 360 435

0.330 0.577 0.835 1.145 1.740 2.450 3.485 4.690 6.290 8.280 12.670 19.365 28.510

1 1 1 1 1 1 1 1 1 1 1 1 1

z

Weight (Kg)

Pack Qty

93 115 130 145 165 184 204 231 256 286 322 380 435

0.207 0.384 0.555 0.750 1.170 1.600 2.320 3.200 4.260 5.860 8.440 13.300 18.645

1 1 1 1 1 1 1 1 1 1 1 1 1

All dimensions in mm

Page 14


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range)

Short Spigot Fittings for Butt Fusion

o

45 BEND Short Spigot

* * * * *

D

PN bar

90 110 125 140 160 180 200 225 250 280 315 355 400

10 10 10 10 10 10 10 10 10 10 10 10 10

D

* * * * *

90 110 125 140 160 180 200 225 250 280 315 355 400

PN bar 6 6 6 6 6 6 6 6 6 6 6 6 6

CODE PB.090.A10/S PB.110.A10/S PB.125.A10/S PB.140.A10/S PB.160.A10/S PB.180.A10/S PB.200.A10/S PB.225.A10/S PB.250.A10/S PB.280.A10/S PB.315.A10/S PB.355.A10/S PB.400.A10/S CODE PB.090.A06/S PB.110.A06/S PB.125.A06/S PB.140.A06/S PB.160.A06/S PB.180.A06/S PB.200.A06/S PB.225.A06/S PB.250.A06/S PB.280.A06/S PB.315.A06/S PB.355.A06/S PB.400.A06/S

e 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.2 36.3 e 5.1 6.3 7.1 8.0 9.1 10.2 11.4 12.8 14.2 15.9 17.9 20.1 22.7

* Manufactured from Random Copolymer PP (PP-R)

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

le

z

6 8 8 8 8 8 8 10 10 10 10 15 25

93 115 130 145 165 184 204 231 256 266 322 380 435

le

z

6 8 8 8 8 8 8 10 10 10 10 15 25

93 115 130 145 165 184 204 231 256 266 322 380 435

Weight (Kg)

Pack Qty

0.165 0.288 0.417 0.572 0.870 1.245 1.742 2.345 3.145 4.410 6.335 9.682 14.255

1 1 1 1 1 1 1 1 1 1 1 1 1

Weight (Kg)

Pack Qty

0.103 0.192 0.277 0.375 0.585 0.800 1.160 1.600 2.130 2.930 4.220 6.650 9.322

1 1 1 1 1 1 1 1 1 1 1 1 1

All dimensions in mm

Page 15


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range)

Short Spigot Fittings for Butt Fusion

EQUAL TEE Short Spigot Moulded

* * * * *

D

PN bar

CODE

90 110 125 140 160 180 200 225 250 280 315 355 400

10 10 10 10 10 10 10 10 10 10 10 10 10

PB.090.T10/S PB.110.T10/S PB.125.T10/S PB.140.T10/S PB.160.T10/S PB.180.T10/S PB.200.T10/S PB.225.T10/S PB.250.T10/S PB.280.T10/S PB.315.T10/S PB.355.T10/S PB.400.T10/S

D

PN bar

e

l

8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.2 36.3

183 255 250 314 316 430 433 448 446 525 566 690 722

CODE

e

l

39 55 50 60 55 92 88 72 64 82 82 100 102 l1

z 92 128 128 153 158 212 215 224 222 258 278 345 350 z

Weight (Kg) 0.595 1.305 1.630 2.445 3.295 5.560 6.780 9.200 10.500 15.300 20.600 31.100 38.000 Weight (Kg)

Pack Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 Pack Qty

90

6

PB.090.T06/S

5.1

183

39

92

0.440

1

110

6

PB.110.T06/S

6.3

225

55

128

0.980

1

125

6

PB.125.T06/S

7.1

250

50

128

1.165

1

140

6

PB.140.T06/S

8.0

314

60

153

1.840

1

160

6

PB.160.T06/S

9.1

316

55

158

2.390

1

180

6

PB.180.T06/S

10.2

430

92

212

4.110

1

200

6

PB.200.T06/S

11.4

433

88

215

5.080

1 1

225

6

PB.225.T06/S

12.8

446

72

223

6.820

* 250

6

PB.250.T06/S

14.2

446

64

222

7.500

1

* 280

6

PB.280.T06/S

15.9

525

82

258

11.000

1

* 315

6

PB.315.T06/S

17.9

586

82

277

14.000

1

* 355

6

PB.355.T06/S

20.1

690

100

345

21.000

1

* 400

6

PB.400.T06/S

22.7

700

95

350

26.000

1

* Manufactured from Random Copolymer PP (PP-R)

QALIT078 / Issue 2.1

l1

www.ProcessPipes.co.uk

All dimensions in mm

Page 16


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range) CONCENTRIC REDUCER Short Spigot

* * * * * * * * * * *

Short Spigot Fittings for Butt Fusion

d1

PN CODE bar

d2

e1

90 90 90 110 110 110 110 125 125 125 125 160 160 160 180 180 180 180 200 200 225 250 250 250 250 280 315 315 315 355 355 355

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

50 63 75 50 63 75 90 63 75 90 110 90 110 125 90 110 125 160 160 180 200 160 180 200 225 250 200 225 250 225 250 315

8.2 8.2 8.2 10.0 10.0 10.0 10.0 11.4 11.4 11.4 11.4 14.6 14.6 14.6 16.4 16.4 16.4 16.4 18.2 18.2 20.5 22.7 22.7 22.7 22.7 25.4 28.6 28.6 28.6 32.2 32.2 32.2

PB.090050.R10/S PB.090063.R10/S PB.090075.R10/S PB.110050.R10/S PB.110063.R10/S PB.110075.R10/S PB.110090.R10/S PB.125063.R10/S PB.125075.R10/S PB.125090.R10/S PB.125110.R10/S PB.160090.R10/S PB.160110.R10/S PB.160125.R10/S PB.180090.R10/S PB.180110.R10/S PB.180125.R10/S PB.180160.R10/S PB.200160.R10/S PB.200180.R10/S PB.225200.R10/S PB.250160.R10/S PB.250180.R10/S PB.250200.R10/S PB.250225.R10/S PB.280250.R10/S PB.315200.R10/S PB.315225.R10/S PB.315250.R10/S PB.355225.R10/S PB.355250.R10/S PB.355315.R10/S

e2

l

4.6 5.8 6.6 4.6 5.8 6.8 8.2 5.8 6.8 8.2 10.0 8.2 10.0 11.4 8.2 10.0 11.4 14.6 14.6 16.4 18.2 14.6 16.4 18.2 20.5 22.7 18.2 20.5 22.7 20.5 22.7 28.6

74 74 74 90 105 90 100 120 100 110 102 140 128 122 140 130 140 130 145 135 160 170 175 180 180 200 247 225 225 245 245 245

* Manufactured from Random Copolymer PP (PP-R)

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

l1

l2

21 21 21 28 40 27 40 40 30 40 40 50 50 50 50 55 50 55 60 60 60 60 60 60 60 70 80 80 80 90 90 90

12 16 19 14 35 20 40 35 20 40 40 40 40 40 40 40 40 50 50 55 60 50 55 60 60 60 50 55 60 60 60 80

Weight (Kg)

Pack Qty

0.119 0.126 0.142 0.197 0.266 0.216 0.294 0.360 0.300 0.380 0.379 0.710 0.720 0.715 0.540 0.530 0.490 0.460 1.280 0.540 0.700 2.150 2.285 2.500 2.750 3.680 4.520 4.760 5.000 4.260 3.940 3.540

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

All dimensions in mm

Page 17


CPV-Chemflo Catalogue August 2011

Polypropylene (Metric Range) CONCENTRIC REDUCER

d1

Short Spigot

* * * * * * * * *

STUB FLANGE

Short

Spigot * * * * * * * * * * * *

CODE

d2

e1

e2

l

l1

l2

Weight (Kg)

Pack Qty

11.4 11.4 11.4 12.8 12.8 12.8 12.8 14.2 14.2 15.9 15.9 15.9 17.9 17.9 17.9 17.9

9.1 8.0 10.2 8.0 9.1 10.2 11.4 11.4 12.8 11.4 12.8 14.2 11.4 12.8 14.2 15.9

145 135 135 150 160 160 160 180 180 200 200 200 247 225 225 225

60 60 60 60 60 60 60 60 60 70 70 70 80 80 80 80

50 45 55 45 50 55 60 60 60 50 55 60 50 55 60 70

0.890 0.470 0.430 1.085 1.145 1.190 0.550 1.800 1.890 2.360 2.420 2.540 3.220 3.260 3.280 3.540

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Weight (Kg)

Pack Qty

0.318 0.460 0.503 0.725 0.920 0.935 2.125 2.115 3.050 2.970 4.270 5.640 8.300 Weight (Kg)

1 1 1 1 1 1 1 1 1 1 1 1 1 Pack Qty

0.263 0.370 0.340 0.520 0.680 0.605 1.530 1.460 2.220 2.020 2.960 3.900 5.690

1 1 1 1 1 1 1 1 1 1 1 1 1

200 200 200 225 225 250 250 250 250 280 280 280 315 315 315 315

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

PB.200160.R06/S PB.200140.R06/S PB.200180.R06/S PB.225140.R06/S PB.225200.R06/S PB.250160.R06/S PB.250180.R06/S PB.250200.R06/S PB.250225.R06/S PB.280200.R06/S PB.280225.R06/S PB.280250.R06/S PB.315200.R06/S PB.315225.R06/S PB.315250.R06/S PB.315280.R06/S

160 140 180 140 160 180 200 200 225 200 225 250 200 225 250 280

d

PN bar

CODE

e

d3

d4

h1

h4 min

z1

10 10 10 10 10 10 10 10 10 10 10 10 10 PN bar

PB.090.S10/S PB.110.S10/S PB.125.S10/S PB.140.S10/S PB.160.S10/S PB.180.S10/S PB.200.S10/S PB.225.S10/S PB.250.S10/S PB.280.S10/S PB.315.S10/S PB.355.S10/S PB.400.S10/S

8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.2 36.3

105 125 132 155 175 180 232 235 285 291 335 373 427

138 158 158 188 212 211 267 267 319 319 368 429 481

17 18 25 25 25 30 32 32 35 35 35 40 46

43 37 35 27 27 20 28 38 25 35 25 40 29

80 80 80 80 80 80 120 120 120 120 120 120 140

CODE

e

d3

d4

h1

h4 min

z1

6 6 6 6 6 6 6 6 6 6 6 6 6

PB.090.S06/S PB.110.S06/S PB.125.S06/S PB.140.S06/S PB.160.S06/S PB.180.S06/S PB.200.S06/S PB.225.S06/S PB.250.S06/S PB.280.S06/S PB.315.S06/S PB.355.S06/S PB.400.S06/S

5.1 6.3 7.1 8.0 9.1 10.2 11.4 12.8 14.2 15.9 17.9 20.1 22.7

105 125 132 155 175 180 232 235 285 291 335 373 427

137 157 157 187 211 211 268 268 320 320 370 430 482

17 18 18 18 18 20 24 24 25 25 25 30 33

43 37 35 34 34 30 36 46 35 45 35 50 42

80 80 80 80 80 80 120 120 120 120 120 120 140

* 90 110 125 140 160 180 200 225 250 280 315 355 400 d

* * * * * * * * * * * *

PN bar

Short Spigot Fittings for Butt Fusion

* 90 110 125 140 160 180 200 225 250 280 315 355 400

* Manufactured from Random Copolymer PP (PP-R)

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

All dimensions in mm

Page 18


CPV-Chemflo Catalogue August 2011

2-Way Ball Valve – Double Union Manual Operation FUSION SOCKETS

FUSION SPIGOTS (for socket fusion only)

Please contact our sales office for Fusion Spigot valves suitable for Butt Welding

FLANGED

Dimensions Common to all Ball Valves

d

DN

20 25 32 40 50 63 75 90 110

15 20 25 32 40 50 65 80 80

d

DN

20 25 32 40 50 63 75 90 110

15 20 25 32 40 50 65 80 80

d

DN

20 25 32 40 50 63 75 90 110

15 20 25 32 40 50 65 80 80

d 20 25 32 40 50 63 75 90 110

PN bar 10 10 10 10 10 10 10 6 6 PN bar 10 10 10 10 10 10 10 6 6 PN bar 10 10 10 10 10 10 10 6 6

EPDM

FPM

PM.020.B1PM.025.B1PM.032.B1PM.040.B1PM.050.B1PM.063.B1PM.075.B1PM.090.B1PM.110.B1-

PM.020.B2PM.025.B2PM.032.B2PM.040.B2PM.050.B2PM.063.B2PM.075.B2PM.090.B2PM.110.B2-

EPDM

FPM

PM.020.B12 PM.025.B12 PM.032.B12 PM.040.B12 PM.050.B12 PM.063.B12 PM.075.B12 PM.090.B12 PM.110.B12

PM.020.B22 PM.025.B22 PM.032.B22 PM.040.B22 PM.050.B22 PM.063.B22 PM.075.B22 PM.090.B22 PM.110.B22

EPDM

FPM

PM.020.B1F PM.025.B1F PM.032.B1F PM.040.B1F PM.050.B1F PM.063.B1F PM.075.B1F PM.090.B1F PM.110.B1F

PM.020.B2F PM.025.B2F PM.032.B2F PM.040.B2F PM.050.B2F PM.063.B2F PM.075.B2F PM.090.B2F PM.110.B2F

L

Weight (g)

100 113 124 140 164 192 232 286 295 L

160 230 280 470 740 1100 2280 3870 3870 Weight (g)

124 144 154 174 194 224 284 300 340

160 230 280 470 740 1100 2280 3870 3870

A

Z

t

D

H

B

62 69 73 83 94 108 133 160 160

68 79 84 96 114 134 162 208 207

16 17 20 22 25 29 35 39 44

53 62 70 84 100 121 155 187 187

72 77 81 99 107 116 142 160 160

40 52 52 64 73 85 110 132 132

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 19


CPV-Chemflo Catalogue August 2011

2-Way Ball Valve – Double Union Manual Operation (Continued….) • • • • •

Full Bore (20mm to 90mm) Polypropylene Body PP Nuts Reinforced with Glass True Union Design Double Sided Ball Blocking

• •

Seats O-rings

• •

Double Shaft Seals Range

Choice of End Connectors

• • • • •

Valve Support Brackets Spare Parts Clear Polythene Packaging Actuators Quality Control

Suitable for pressure pipelines and drainage of hazardous fluids. Resistant to corrosive fluids at temperatures from 0°C to 80°C. Long working life. Enables installation or servicing without disturbing pipeline. Safety Design. Downstream piping may be disconnected under full line pressure without leakage. PTFE backed up with O-rings to ensure leak free shut off and long working life. EPDM resistant to corrosive chemicals. FPM available for more hostile applications. Gives maintenance free working and eliminates leakage. Sizes 16mm → 75mm pressure rated 10 bar. Sizes 90mm and 110mm pressure rated to 6 bar. Fusion sockets, fusion spigots, and threaded sockets. Flanged ends to customer specification. Available for all sizes. Available for all sizes For ease of identification and protection in transit and storage. Pneumatic or electric to customer specification. Certification DIN EN19. Each valve is tested during manufacture to DIN 3442 TI standard.

22

21 1 20 2 17 3

12

No. 1. 2. 3. 4. 5. 6. 7.

11

10

9

6

5

Description

No.

Description

Handle O-ring Shaft Body Ball Ball Seating Joint O-ring

8. 9. 10. 11. 12. 13. 14.

O-ring Thrust Collar O-ring Connection Union Nut Flange Adaptor Flange

QALIT078 / Issue 2.1

8

7

6

7

4

10

15

11

No.

www.ProcessPipes.co.uk

15. 17. 20. 21. 22.

12

14

13

Description Retaining Ring O-ring Spring Loaded Locking Sleeve Spigot Screw and Screw Cover

Page 20


CPV-Chemflo Catalogue August 2011

Non-Return Valve - Cone Type with Spring FUSION SOCKETS

FUSION SPIGOTS (for socket fusion only)

Please contact our sales office for Fusion Spigot valves suitable for Butt Welding

FLANGED

Dimensions Common to all Non Return Valves

d

DN

20 25 32 40 50 63 75 90 110

15 20 25 32 40 50 65 80 80

d

DN

20 25 32 40 50 63 75 90 110

15 20 25 32 40 50 65 80 80

d

DN

20 25 32 40 50 63 75 90 110

15 20 25 32 40 50 65 80 80

PN bar 10 10 10 10 10 10 10 6 6

EPDM

FPM

PM.020.C1PM.025.C1PM.032.C1PM.040.C1PM.050.C1PM.063.C1PM.075.C1PM.090.C1PM.110.C1-

PM.020.C2PM.025.C2PM.032.C2PM.040.C2PM.050.C2PM.063.C2PM.075.C2PM.090.C2PM.110.C2-

PN bar 10 10 10 10 10 10 10 6 6

EPDM

FPM

PM.020.C12 PM.025.C12 PM.032.C12 PM.040.C12 PM.050.C12 PM.063.C12 PM.075.C12 PM.090.C12 PM.110.C12

PM.020.C2PM.025.C2PM.032.C2PM.040.C2PM.050.C2PM.063.C2PM.075.C2PM.090.C2PM.110.C2-

PN bar 10 10 10 10 10 10 10 6 6

EPDM

FPM

PM.020.C1F PM.025.C1F PM.032.C1F PM.040.C1F PM.050.C1F PM.063.C1F PM.075.C1F PM.090.C1F PM.110.C1F

PM.020.C2F PM.025.C2F PM.032.C2F PM.040.C2F PM.050.C2F PM.063.C2F PM.075.C2F PM.090.C2F PM.110.C2F

L

Weight (g)

100 113 124 140 164 192 232 286 315 L

120 180 230 370 580 820 1720 3280 3280 Weight (g)

124 144 154 174 194 224 284 300 340

120 180 230 370 580 820 1720 3280 3280

d

A

Z

t

D

B

20 25 32 40 50 63 75 90 110

62 69 73 83 94 108 133 160 160

68 79 84 96 114 134 162 208 207

16 17 20 22 25 29 35 39 44

53 62 70 84 100 121 155 187 187

40 52 52 64 73 85 110 132 132

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 21


CPV-Chemflo Catalogue August 2011

Non-Return Valve – Cone type with spring (Continued….) •

Non-Return

One way operation. Spring to control opening and closing. Suitable for pumps, compressors and fluids in vertical and horizontal applications. Not suitable for slurries or fluids containing solids. Full Sectional Area of Flow Non restrictive area is equal to the full nominal bore. Low pressure loss and suitable for high flow rates Polypropylene Body and Cone Resistant to corrosive fluids at temperatures from 0°C to 80°C. Long working life. PP Nuts, Glass Reinforced True Union Design Enables installation or servicing without disturbing pipeline. Spring Loaded Can be used in horizontal and vertical applications. Spring coated with PTFE. O-rings and Seals EPDM resistant to corrosive chemicals. FPM available for more hostile applications. Range Sizes 16mm → 75mm pressure rated 10 bar. Sizes 90mm and 110mm pressure rated to 6 bar. Choice of End Connectors Fusion sockets, fusion spigots, and threaded sockets. Flanged ends to customer specification. Spare Parts Available for all sizes Clear Polythene Packaging For ease of identification and protection in transit and storage. Quality Control Certification DIN EN19. Each valve is tested during manufacture to DIN 3442 TI standard.

• • • • • • • • • •

1

2

3

4

Description

1. 2.

3.

Union Nut Fusion Socket Threaded Socket Fusion Spigot

5

6

Material

Metric/In ch Inch Metric

Retaining Ring

7

No.

8

9

10

2

1

Description

Material

11

PP PP

6. 7.

Gasket Hollow Cone

EPDM/FPM PP

PP

8.

Spring

SS/PTFE

PP

9.

Thrust Collar

PP

PP

10.

O-ring

EPDM/FPM

4.

O-ring

EPDM/FPM

11.

Backing Ring

As required

5.

Body

PP

12.

Flange Adaptor

PP

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

12

Page 22


CPV-Chemflo Catalogue August 2011

Diaphragm Valve Manual Operation FUSION SPIGOTS (for socket fusion only)

Please contact our sales office for Fusion Spigot valves suitable for Butt Welding

• • • • • • • • • • • •

Polypropylene Body

d

DN

20 25 32 40 50 63 75 90 110

15 20 25 32 40 50 65 80 80

PN bar 10 10 10 10 10 10 10 10 10

Kv100 l/m ∆ = 1 bar 72 93 221 450 500 875

EPDM DIAPHRAGM PM.020.D12 PM.025.D12 PM.032.D12 PM.040.D12 PM.050.D12 PM.063.D12 PM.075.D12 PM.090.D12 PM.110.D12

PTFE / FPM DIAPHRAGM PM.020.D32 PM.025.D32 PM.032.D32 PM.040.D32 PM.050.D32 PM.063.D32 PM.075.D32 PM.090.D32 PM.110.D32

Weight (g) 160 230 280 470 740 1100 2280 3870 3870

d

M

H

B

F

Lift

K

L

t

20 25 32 40 50 63 75 90 110

17 17 20 32 32 39 25 25 25

100 100 107 144 144 170 260 260 330

86 86 86 136 136 136 234 234 234

25 25 25 44 44 44

9 9 11 22 22 28 35 35 45

M6 M6 M6 M8 M8 M8

124 144 154 174 194 224 284 300 340

29 36 36 39 46 46 37 37 50

All dimensions in mm

Suitable for corrosive fluids and slurries to 15% concentration in hygienic pharmaceutical and bioprocessing applications.

Temperature Range

Temperature range 0°C to 80°C.

EPDM Diaphragm

Expected life 100,000 cycles. EPDM/PTFE coated available for more hostile applications.

Safety Design / High Integrity Shut-off

Locatable handwheel positioning, easy manual operation, open/shut indicator.

Range

Sizes 20 → 90mm pressure rated 10 bar.

No Seals or Glands

Maintenance free (diaphragm easily replaced).

Choice of End Connectors

Fusion spigots (flanged ends to customer specification).

Spare Parts

Available for all sizes

Support Bracket

For ease of installation.

Actuator

Pneumatic to customer specification.

Clear Polythene Packaging

For ease of identification and protection in transit and storage.

Quality Control

Certification DIN EN19. Each valve is tested during manufacture to DIN 3442 TI standard.

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 23


CPV-Chemflo Catalogue August 2011

Butterfly Valve Manual Operation FLANGED

d 90 110 140 160 225

DN 80 100 125 150 200

Kv100 1/m ∆= 1bar 3000 6500 11500 16600 39600

PN bar 10 10 10 6 6

EPDM

FPM

Weight (g)

PM.090.BF1 PM.110.BF1 PM.140.BF1 PM.160.BF1 PM.225.BF1

PM.090.BF2 PM.110.BF2 PM.140.BF2 PM.160.BF2 PM.225.BF2

1300 1620 2300 3580 5040

d

A

B

C

D

E

F

G

90 110 140 160 225

258 287 321 349 421

270 270 270 380 380

130 154 187 215 272

74 90 116 133 203

90 88 130 164 164

10 10 10 16 22

9 11 11 11 11

d

H

I

J

K

L

Z

90 110 140 160 225

105 119 129 148 178

113 113 113 141 141

153-160 180-191 210-216 240 295-298

19 19 22 22 22

78 78 78 94 94

49 56 64 70 71

90 – 160mm suitable for BS4504 Table 10 & 16, and ASA150 225mm suitable for BS4504 Table 10 and ASA150 160 – 225mm require Flanges to be internally chamfered All dimensions in mm

Adaptor flanges may be required to allow clearance of butterfly valve – Please consult technical department for further information

Polypropylene Body

Double lip seal

• • • • • •

Encased stainless steel shaft Locking handle Range Actuators Clear Polythene Packaging Quality Control

QALIT078 / Issue 2.1

Resistant to impact damage and corrosive fluids at temperatures from 0°C to 80°C. Long working life. EPDM. High integrity sealing. Resistant to abrasion and corrosive chemicals Resists jamming, prevents leakage. FPM available for more hostile applications. Secure – cannot blow out. Protected from contact with corrosive fluids. “Safety” On/Off control with 15° graduations. Sizes 90mm → 140mm pressure rated 10 bar. 160/225mm pressure rated 6 bar. Electric or pneumatic to customer specification. For ease of identification and protection in transit and storage. Certification DIN EN19. Each valve is tested during manufacture to DIN 3442 TI standard.

www.ProcessPipes.co.uk

Page 24


CPV-Chemflo Catalogue August 2011

Wafer Check Valve (S4) d

DN

PN bar

2 2½ 3 4 6 8 10

50 65 80 100 150 200 250

10 10 10 10 10 10 10

12

300

10

14

350

16

400

20

500

Kv10 1/m ∆= 1bar 950 1255 1650 3190 9500 14100 26900

Weight lb (inc spacer) 0.9 2.1 1.6 3.1 4.7 11.0 17.4

EPDM

FPM

PM.050.BC1 PM.065.BC1 PM.080.BC1 PM.100.BC1 PM.150.BC1 PM.200.BC1 PM.250.BC1

PM.050.BC2 PM.065.BC2 PM.080.BC2 PM.100.BC2 PM.150.BC2 PM.200.BC2 PM.250.BC2

32000

PM.300.BC1

PM.300.BC2

28.3

3

50000

PM.350.BC1

PM.350.BC2

-

3

60500

PM.400.BC1

PM.400.BC2

-

2

80500

PM.500.BC1

PM.500.BC2

-

All dimensions in mm

Adaptor flanges may be required to allow clearance of wafer check valve – Please consult technical department for further information

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 25


CPV-Chemflo Catalogue August 2011

Polypropylene (Imperial Range) NORMAL GAUGE

HEAVY GAUGE

Pipe 6m Length n.b.

Av. OD

Pressure Class

PN bar

1½” 2” 3” 4” 6”

48.3 60.3 88.9 114.3 168.4

C B B B A

9 6 6 6 3

n.b.

Av. OD

Pressure Class

PN bar

CODE

½” ¾” 1” 1¼” 1½” 2” 3” 4” 6”

21.3 26.7 33.5 42.3 48.3 60.3 88.9 114.3 168.4

E E D D D D C C B

15 15 12 12 12 12 9 9 6

PI.021.PHG PI.026.PHG PI.033.PHG PI.042.PHG PI.048.PHG PI.060.PHG PI.089.PHG PI.114.PHG PI.168.PHG

CODE PI.048.PNG PI.060.PNG PI.089.PNG PI.114.PNG PI.168.PNG

Min. Wall

Weight (Kg/m)

Pack Qty (Lengths)

4.1 3.5 5.2 6.6 5.0

0.55 0.61 1.32 2.16 2.45

5 3 1 1 1

Min. Wall

Weight (Kg/m)

Pack Qty (Lengths)

2.9 3.6 3.7 4.6 5.3 6.6 7.5 9.6 9.8

0.16 0.25 0.33 0.53 0.69 1.07 1.85 3.04 4.71

10 10 10 5 5 3 1 1 1

All dimensions in mm

Notes: • Non standard sizes and lengths are available to customer specification. • Pipes are polythene wrapped. (Orders of less than standard pack quantity may be delivered unwrapped). • Normal gauge pipes are not suitable for threading. • PP-H pipes available on request – please consult our Sales Office. OD and Wall Tolerances: •

Chemflo-PP imperial pipes are manufactured to dimensional standards and tolerances detailed in BS 4991:1974. Eg. 2” Normal Gauge: Pressure Class B, Mean OD 60.1 → 60.6mm, wall 3.5 → 3.9mm

If Chemflo-PP pipes are required for purposes requiring more precise dimensions please consult our Sales Office.

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 26


CPV-Chemflo Catalogue August 2011

Polypropylene (Imperial Range) COUPLER

90°° ELBOW

45°° ELBOW

TEE

Socket Welded Fittings n.b.

PN bar

½” ¾” 1” 1¼” 1½” 2” 3” 4” 6”

10 10 10 10 10 10 10 10 10

n.b.

PN bar

½” ¾” 1” 1¼” 1½” 2” 3” 4” * 6”

10 10 10 10 10 10 10 10 6

n.b.

PN bar

½” ¾” 1” 1¼” 1½” 2” 3” 4” * 6”

10 10 10 10 10 10 10 10 6

n.b.

PN bar

½” ¾” 1” 1¼” 1½” 2” 3” 4” * 6”

10 10 10 10 10 10 10 10 6

CODE

D

I

z

PI.021.C - PI.026.C - PI.033.C - PI.042.C - PI.048.C - PI.060.C - PI.089.C - PI.114.C - PI.168.C - -

27 34 41 52 61 77 110 134 188

38 42 50 49 53 61 81 96 108

4 4 4 3 3 3 5 6 8

CODE

D

I

z

Weight (g)

Pack Qty

PI.021.E - PI.026.E - PI.033.E - PI.042.E - PI.048.E - PI.060.E - PI.089.E - PI.114.E - PI.168.E - -

27 34 41 52 61 77 110 134 193

29 34 41 45 52 63 86 105 193

12 14 18 22 27 34 48 60 142

14 26 40 130 102 190 465 800 2276

5 5 5 5 5 5 2 1 1

z

Weight (g)

Pack Qty

CODE

D

I

PI.021.A - PI.026.A - PI.033.A - PI.042.A - PI.048.A - PI.060.A - PI.089.A - PI.114.A - PI.168.A - -

27 34 41 52 61 77 110 134 192

22 26 30 33 38 44 61 71 110

CODE

D

I

PI.021.T - PI.026.T - PI.033.T - PI.042.T - PI.048.T - PI.060.T - PI.089.T - PI.114.T - PI.168.T - -

27 34 41 52 61 77 110 134 196

29 34 41 45 52 63 86 105 137

5 6 7 10 13 15 23 26 59

Weight (g) 10 16 24 32 56 100 235 340 830

Pack Qty 5 5 5 5 5 5 2 1 1

10 18 26 44 78 145 350 580 1770

5 5 5 5 5 5 2 1 1

z

Weight (g)

Pack Qty

12 14 18 22 27 34 48 60 86

18 32 50 170 130 250 590 970 3000

5 5 5 5 5 5 2 1 1

* Fabricated. All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 27


CPV-Chemflo Catalogue August 2011

Polypropylene (Imperial Range) STUB FLANGE

Socket Welded Fittings n.b. ½” ¾” 1” 1¼” 1½” 2” 3” 4” 6”

FULL FACE FLANGE

n.b. ½” ¾” 1” 1¼” 1½” 2” 3” 4” 6”

PN bar 10 10 10 10 10 10 10 10 10

PN bar 10 10 10 10 10 10 10 10 10

CODE

a

b

h

I

z

PI.021.S - PI.026.S - PI.033.S - PI.042.S - PI.048.S - PI.060.S - PI.089.S - PI.114.S - PI.168.S - -

34 41 50 61 73 90 12 5 15 0 21 3

27 33 41 50 61 76 108 131 192

6 7 7 8 8 9 1 1 1 2 2 2

19 22 24 26 28 32 43 50 58

2 2 1 3 3 3 5 5 8

CODE

b

I

t

O

z

PI.021.F - PI.026.F - PI.033.F - PI.042.F - PI.048.F - PI.060.F - PI.089.F - PI.114.F - PI.168.F - -

27 33 41 50 61 76 108 131 192

19 22 24 26 28 32 43 50 58

12 12 12 12 14 18 18 22 22

95 105 115 136 149 160 200 228 285

2 2 1 3 3 3 5 5 8

Weight (g) 6 10 16 26 36 58 135 200 550

Pack Qty 5 5 5 5 5 5 2 1 1

Weight (g) 68 81 103 109 157 264 440 640 950

Pack Qty 5 5 5 5 5 5 2 1 1

Weight (g) 10 18 24 40 50 88 235 400 810

Pack Qty 5 5 5 5 5 5 2 1 1

Suitable backing rings should be used to obtain maximum working pressure. Undrilled flanges available to order.

BLANK FLANGE

n.b. ½” ¾” 1” 1¼” 1½” 2” 3” 4” 6”

PN bar 10 10 10 10 10 10 10 10 10

CODE

b

I

t

O

z

PM.020.P - PM.025.P - PM.032.P - PM.040.P - PM.050.P - PM.063.P - PM.090.P - PM.110.P - PM.160.P - -

27 33 41 50 61 76 108 131 192

19 22 24 26 28 32 43 50 58

12 12 12 12 14 18 18 22 22

95 105 115 136 149 160 200 228 285

5 6 6 6 5 5 8 9 9

Suitable backing rings should be used to obtain maximum working pressure.

DRILLINGS Common to Full Face Flanges and Blank Flanges:

1= 2= 3= 4= 5= 6=

BS 1560 / asa150 BS 10 Table D BS 10 Table E BS 4504 Table 6 BS 4504 Table 10 BS 4504 Table 16

d

k PCD

Holes

1

2

3

20 25 32 40 50 63 90 110 160

60 – 67 69 – 75 79 – 85 87 – 100 98 – 100 110 – 125 145 – 160 / 160 170 – 191 / 177 – 242191 – 255

4 x 14 4 x 14 4 x 14 4 x 14 / 4 x 18 4 x 14 / 4 x 18 4 x 18 4 x 18 / 8 x 18 4 x 18 / 8 x 18 8 x 22

        

        

        

4

     

5

6

        

        

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 28


CPV-Chemflo Catalogue August 2011

Polypropylene (Imperial Range) END CAP

Socket Welded Fittings n.b. ½” ¾” 1” 1¼” 1½” 2” 3” 4”

90°° BEND

n.b. ½” ¾” 1” 1¼” 1½” 2”

REDUCING BUSH Spigot x Socket

d = Spigot

d1 = Socket

UNION Socket Fusion / EPDM Seal

PN bar 10 10 10 10 10 10 10 10

PN bar 10 10 10 10 10 10

n.b.

PN bar

¾ x ½” 1 x ½” 1 x ¾” 1¼ x 1” 1½ x 1” 1½ x 1¼” 2 x 1” 2 x 1¼” 2 x 1½” 3 x 1½” 3 x 2” 4 x 2” 4 x 3” 6 x 4”

10 10 10 10 10 10 10 10 10 10 10 10 10 10

n.b.

PN bar

½” ¾” 1” 1¼” 1½” 2”

10 10 10 10 10 10

CODE PI.021.E C PI.026.E C PI.033.E C PI.042.E C PI.048.E C PI.060.E C PI.089.E C PI.114.E C -

D

I

27 34 41 51 61 77 110 134

Weight (g) 28 30 34 36 40 46 61 75

CODE

D

I

PI.021.B - PI.026.B - PI.033.B - PI.042.B - PI.048.B - PI.060.B - -

35 38 45 51 60 74

73 80 85 101 93 106

CODE PI.026.R01 PI.033.R02 PI.033.R01 PI.042.R01 PI.048.R02 PI.048.R01 PI.060.R03 PI.060.R02 PI.060.R01 PI.089.R02 PI.089.R01 PI.114.R02 PI.114.R01 PI.168.R01

CODE PI.021.U - PI.026.U - PI.033.U - PI.042.U - PI.048.U - PI.060.U - -

6 10 16 28 40 84 210 305

z

I

z

38 46 46 48 57 51 57 64 56 91 81 81 86 143

23 29 26 26 33 28 35 39 32 66 52 50 49 100

5 5 5 5 5 5 2 1

Weight (g)

59 44 68 81 70 79

68 52 70 93 130 225

10 14 16 20 34 54 54 56 40 135 150 210 220 600

I1

I2

z1

z2

46 53 62 74 107 106

36 37 38 41 46 51

19 22 24 26 28 32

19 17 15 18 21 22

2 2 1 3 3 3

Pack Qty 1 1 1 1 1 1

Weight (g)

D

Pack Qty

Pack Qty 5 5 5 5 5 5 5 5 5 2 2 1 1 1

Weight (g) 51 68 92 143 207 338

Pack Qty 1 1 1 1 1 1

All dimensions in mm

• •

Nut and body manufactured in beige polyvinylidene fluoride PVDF. (Check suitability of PVDF when used in PP installations). EPDM O-ring standard. FPM O-ring available to order

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 29


CPV-Chemflo Catalogue August 2011

Polypropylene (Imperial Range)

Adapter Fittings

UNION Socket Fusion x FBSP Thread / EPDM

n.b. ½” ¾” 1” 1¼” 1½” 2”

• • SOCKET ADAPTOR Socket Fusion x FBSP

CODE PI.021.U 0 7 PI.026.U 0 7 PI.033.U 0 7 PI.042.U 0 7 PI.048.U 0 7 PI.060.U 0 7

D

I1

I2

z1

z2

46 53 62 74 107 106

36 37 38 41 46 51

19 22 24 26 28 32

22 21 20 21 23 24

5 6 6 6 5 5

Weight (g) 51 68 92 143 207 338

Pack Qty 1 1 1 1 1 1

Nut and body manufactured in beige polyvinylidene fluoride PVDF. (Check suitability of PVDF when used in PP installations). Threaded stub end. EPDM O-ring standard. FPM O-ring available to order PN n.b. CODE D I bar ½” 6 PI.021.C 0 7 32 36 ¾” 6 PI.026.C 0 7 34 41 1” 6 PI.033.C 0 7 45 45 1¼” 6 PI.042.C 0 7 52 49 1½” 6 PI.048.C 0 7 61 53 2” 6 PI.060.C 0 7 77 61 3” 6 PI.089.C 0 7 110 80 4”

6

PI.114.C 0 7

134

7 9 9 8 6 6 10

Weight (g) 10 16 22 40 54 96 250

Pack Qty 1 1 1 1 1 1 1

13

400

1

Weight (g) 10 16 20 38 38 70 135 180 Weight (g) 51 68

Pack Qty 5 5 5 5 5 5 2 1 Pack Qty 1 1

z

95

20 x ½” 25 x ¾”

PN bar 6 6 6 6 6 6 6 6 PN bar 10 10

32 x 1”

10

PM.032.U T -

62

38

24

20

6

92

1

40 x 1¼” 50 x 1½” 63 x 2”

10 10 10

PM.040.U T PM.050.U T PM.063.U T -

74 107 106

41 46 51

26 28 32

21 23 24

6 5 5

143 207 338

1 1 1

NIPPLE Plain x MBSPTr Thread

d ½” ¾” 1” 1¼” 1½” 2” 3” 4”

UNION Socket Fusion Metric x Inch / EPDM Seal

PN bar 6 6 6 6 6 6

d x d1

CODE

I

PI.021.NP2 PI.026.NP2 PI.033.NP2 PI.042.NP2 PI.048.NP2 PI.060.NP2 PI.089.NP2 PI.114.NP2 CODE

55 58 63 68 68 76 92 115 D

I1

I2

z1

z2

PM.020.U T PM.025.U T -

46 53

36 37

19 22

22 21

5 6

UNION Socket Fusion x FBSP Thread / EPDM

Nut and body manufactured in beige polyvinylidene fluoride PVDF. (Check suitability of PVDF when used in PP installations). EPDM O-ring standard. FPM O-ring available to order PN Weight Pack d x d1 CODE D I1 I2 z1 z2 bar (g) Qty 20 x ½” 6 PM.020.U 0 7 46 36 19 22 5 51 1 25 x ¾” 6 PM.025.U 0 7 53 37 22 21 6 68 1 32 x 1” 6 PM.032.U 0 7 62 38 24 20 6 92 1 40 x 1¼” 6 PM.040.U 0 7 74 41 26 21 6 143 1 50 x 1½” 6 PM.050.U 0 7 107 46 28 23 5 207 1 63 x 2” 6 PM.063.U 0 7 106 51 32 24 5 338 1

• •

QALIT078 / Issue 2.1

Nut and body manufactured in beige polyvinylidene fluoride PVDF. (Check suitability of PVDF when used in PP installations). Threaded stub end. EPDM O-ring standard. FPM O-ring available to order . All dimensions in mm

www.ProcessPipes.co.uk

Page 30


CPV-Chemflo Catalogue August 2011

Polypropylene (Imperial Range) SOCKET ADAPTOR Socket Fusion

Adapter Fittings

20 x ½” 25 x ¾” 32 x 1” 40 x 1¼” 50 x 1½” 63 x 2” 90 x 3”

PN bar 10 10 10 10 10 10 10 10 10 PN bar 6 6 6 6 6 6 6

110 x 4”

6

d x d1 20 x ½” 25 x ¾” 32 x 1” 40 x 1¼” 50 x 1½” 63 x 2” 90 x 3” 110 x 4” 160 x 6”

SOCKET ADAPTOR Socket Fusion x FBSP

REDUCING BUSH Spigot x Socket

d x d1

d x d1 90 x 2” 110 x 2” d = Spigot

NIPPLE Plain x MBSPTr Thread

d 20 x ½” 25 x ¾” 32 x 1” 40 x 1¼” 50 x 1½” 63 x 2”

PN bar 10 10

7 9 9 8 6 6 10

Weight (g) 10 16 24 25 124 96 240 370 1050 Weight (g) 10 16 22 40 54 96 250

Pack Qty 1 1 1 1 1 1 1 1 1 Pack Qty 1 1 1 1 1 1 1

13

400

1

CODE

D

I

z

PM.020.M - PM.025.M - PM.032.M - PM.040.M - PM.050.M - PM.063.M - PM.090.M - PM.110.M - PM.160.M - -

27 34 41 52 61 77 110 135 196

37 42 49 49 53 61 81 96 108

6 7 8 5 5 5 8 10 10

CODE

D

I

z

PM.020.C 0 7 PM.025.C 0 7 PM.032.C 0 7 PM.040.C 0 7 PM.050.C 0 7 PM.063.C 0 7 PM.090.C 0 7

32 34 45 52 61 77 110

36 41 45 49 53 61 80

PM.110.C 0 7

134

95

CODE

I

PM.090.R M PM.110.R M -

81 85

z 54 56

All dimensions in mm Weight Pack (g) Qty 145 1 210 1

d1 = Socket

PN bar 6 6 6 6 6 6

CODE

I

PM.020.N P PM.025.N P PM.032.N P PM.040.N P PM.050.N P PM.063.N P -

55 58 65 68 68 76

Weight (g) 8 10 17 29 44 76

Pack Qty 5 5 5 5 5 5

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 31


CPV-Chemflo Catalogue August 2011

Polypropylene (Imperial Range)

Threaded Fittings

COUPLER FBSP

d

PN bar

½” ¾” 1” 1½” 2” 3” 4”

90°° ELBOW FBSP

d

PN bar

½” ¾” 1” 1½” 2” 3” 4”

TEE FBSP

d

d

n.b. ½” ¾” 1” 1¼” 1½” 2”

6 6 6 6 6 6 6

PN bar

½” ¾” 1” 1½” 2” 3” 4”

UNION FBSP/EPDM

6 6 6 6 6 6 6 PN bar

½” ¾” 1” 1½” 2” 3” 4”

END CAP FBSP

6 6 6 6 6 6 6

6 6 6 6 6 6 6

PN bar 6 6 6 6 6 6

CODE PI.021.C 7 PI.026.C 7 PI.033.C 7 PI.048.C 7 PI.060.C 7 PI.089.C 7 PI.114.C 7 -

D 27 34 48 61 77 110 134

CODE PI.021.E 7 PI.026.E 7 PI.033.E 7 PI.048.E 7 PI.060.E 7 PI.089.E 7 PI.114.E 7 -

D

D

CODE

4 4 4 3 3 5 6

29 34 41 52 63 86 105

12 14 18 27 34 48 60

z

z

29 34 41 52 65 86 105

D

Weight (g) 10 16 24 56 100 235 340

14 26 40 102 190 465 830

I1

18 32 50 130 250 590 970

PI.021.U 7 PI.026.U 7 PI.033.U 7 PI.042.U 7 PI.048.U 7 PI.060.U 7 -

9 12 25 44 74 210 305

z1

z2

Pack Qty 5 5 5 5 5 2 1

Weight (g)

I2

Pack Qty 5 5 5 5 5 2 1

Weight (g)

27 27 30 35 43 53 70

Pack Qty 5 5 5 5 5 2 1

Weight (g)

12 14 18 27 34 48 60

I

30 36 46 63 78 110 134

D

38 42 50 53 61 81 96

I

27 34 41 61 77 110 134

CODE PI.021.E C 7 PI.026.E C 7 PI.033.E C 7 PI.048.E C 7 PI.060.E C 7 PI.089.E C 7 PI.114.E C 7

z

I

27 34 48 61 77 110 134

CODE PI.021.T 7 PI.026.T 7 PI.033.T 7 PI.048.T 7 PI.060.T 7 PI.089.T 7 PI.114.T 7 -

I

Pack Qty 5 5 5 5 5 2 1

Weight (g) 51 68 92 143 207 338

Pack Qty 1 1 1 1 1 1

46 36 19 22 5 53 37 22 21 6 62 38 24 20 6 74 41 26 21 6 10 46 28 23 5 7 10 51 32 24 5 6 Nut and body manufactured in beige polyvinylidene fluoride PVDF. (Check suitability of PVDF when used in PP installations). EPDM O-ring standard. FPM O-ring available to order

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 32


CPV-Chemflo Catalogue August 2011

Polypropylene (Imperial Range) PLUG MBSP

Threaded Fittings d ½” ¾” 1” 1½” 2”

NIPPLE MBSPTr x MBSPTr

d ½” ¾” 1” 1½” 2” 3” 4”

REDUCING BUSH MBSPTr x FBSP

PN bar 6 6 6 6 6

CODE

D

PI.021.PG7 PI.026.PG7 PI.033.PG7 PI.048.PG7 PI.060.PG7

PN bar 6 6 6 6 6 6 6

D x d1

PN bar

¾ x ½” 1 x ½” 1 x ¾” 1½ x 1” 2 x 1” 2 x 1½”

6 6 6 6 6 6

I

13 13 13 15 15

Weight (g) 32 33 36 41 45

CODE

I

PI.021.NP3 PI.026.NP3 PI.033.NP3 PI.048.NP3 PI.060.NP3 PI.089.NP3 PI.114.NP3

55 58 63 68 76 92 115

CODE

I

PI.026.R71 PI.033.R72 PI.033.R71 PI.048.R72 PI.060.R73 PI.060.R71

Pack Qty

10 16 24 56 100

5 5 5 5 5

Weight (g)

Pack Qty

10 16 20 38 70 135 180

5 5 5 5 5 2 1

Weight (g) 24 27 27 30 34 34

Pack Qty

4 12 8 24 65 44

5 5 5 5 5 5

D = MBSP d1 = FBSP

FULL FACE FLANGE FBSP

d ½” ¾” 1” 1½” 2” 3” 4”

Drillings:

1= 2= 3= 4= 5=

Full Face FBSP Flanges

BS 1560 / asa150 BS 10 Table D BS 10 Table E BS 4504 Table 6 BS 4504 Table 10

n.b. ½” ¾” 1” 1½” 2” 3” 4”

PN bar 6 6 6 6 6 6 6

CODE PI.021.F 7 PI.026.F 7 PI.033.F 7 PI.048.F 7 PI.060.F 7 PI.089.F 7 PI.114.F 7 -

b

l

t

O

27 33 41 61 76 108 131

19 22 24 28 32 43 50

12 12 12 14 18 18 22

95 105 115 149 160 200 228

z

Weight (g) 3 4 4 1 3 5 5

Pack Qty

64 80 100 155 250 440 640

k PCD

Holes

1

2

3

60 – 67 69 – 75 79 – 85 98 – 100 110 – 125 145 – 160 / 160 170 – 191 / 177 – 191

4 x 14 4 x 14 4 x 14 4 x 14 / 4 x 18 4 x 18 4 x 18 / 8 x 18 4 x 18 / 8 x 18

      

      

      

4

    

5 5 5 5 5 2 1

5

6

      

      

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 33


CPV-Chemflo Catalogue August 2011

2-Way Ball Valve – Double Union Manual Operation FUSION SOCKETS

THREADED SOCKETS FBSP

Dimensions Common to all Ball Valves

n.b.

DN

½” ¾” 1” 1¼” 1½” 2” 3” 4”

15 20 25 32 40 50 80 80

n.b.

DN

½” ¾” 1” 1¼” 1½” 2” 3” 4”

15 20 25 32 40 50 80 80

PN bar 10 10 10 10 10 10 6 6

PN bar 10 10 10 10 10 10 6 6

EPDM

FPM

PI.021.B1PI.026.B1PI.033.B1PI.042.B1PI.048.B1PI.060.B1PI.089.B1PI.114.B1-

PI.021.B2PI.026.B2PI.033.B2PI.042.B2PI.048.B2PI.060.B2PI.089.B2PI.114.B2-

EPDM

FPM

PI.021.B17 PI.026.B17 PI.033.B17 PI.042.B17 PI.048.B17 PI.060.B17 PI.089.B17 PI.114.B17

PI.021.B27 PI.026.B27 PI.033.B27 PI.042.B27 PI.048.B27 PI.060.B27 PI.089.B27 PI.114.B27

L

Weight (g)

100 113 124 140 164 192 286 295

L

160 230 280 470 740 1100 3870 3870

Weight (g)

100 113 124 140 164 192 286 295

160 230 280 470 740 1100 3870 3870

n.b.

A

Z

t

D

H

B

½” ¾” 1” 1¼” 1½” 2” 3” 4”

62 69 73 83 94 108 160 160

68 79 84 96 114 134 208 207

16 17 20 22 25 29 39 44

53 62 70 84 100 121 187 187

72 77 81 99 107 116 160 160

40 52 52 64 73 85 132 132

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 34


CPV-Chemflo Catalogue August 2011

2-Way Ball Valve - Double Union Manual Operation (Continued….) • • • • •

Full Bore (½” to 3”) Polypropylene Body PP Nuts Reinforced with Glass True Union Design Double Sided Ball Blocking

• •

Seats O-rings

• •

Double Shaft Seals Range

Choice of End Connectors

• • • • •

Valve Support Brackets Spare Parts Clear Polythene Packaging Actuators Quality Control

Suitable for pressure pipelines and drainage of hazardous fluids. Resistant to corrosive fluids at temperatures from 0°C to 80°C. Long working life. Enables installation or servicing without disturbing pipeline. Safety Design. Downstream piping may be disconnected under full line pressure without leakage. PTFE backed up with O-rings to ensure leak free shut off and long working life. EPDM resistant to corrosive chemicals. FPM available for more hostile applications. Gives maintenance free working and eliminates leakage. Sizes ½” → 2” pressure rated 10 bar. Sizes 3” and 4” pressure rated to 6 bar. Fusion sockets, fusion spigots, and threaded sockets. Flanged ends to customer specification. Available for all sizes. Available for all sizes For ease of identification and protection in transit and storage. Pneumatic or electric to customer specification. Certification Din En19. Each Valve Is Tested During Manufacture To Din 3442 Ti Standard.

21

22

1 20 2 17 3

12

11

No.

10

9

8

Description

7

6

5

No.

6

7

Description

4

10

15

No.

11

12

Handle

8.

O-ring

15.

2.

O-ring

9.

Thrust Collar

17.

O-ring

3.

Shaft

10.

O-ring

20.

Spring Loaded Locking Sleeve

4.

Body

11.

Connection

21.

Spigot

5.

Ball

12.

Union Nut

22.

Screw and Screw Cover

Ball Seating Joint

13.

Flange Adaptor

7.

O-ring

14.

Flange

QALIT078 / Issue 2.1

13

Description

1.

6.

14

Retaining Ring

www.ProcessPipes.co.uk

Page 35


CPV-Chemflo Catalogue August 2011

Non-Return Valve: Cone Type with Spring FUSION SOCKETS

THREADED SOCKETS FBSP

Dimensions Common to all Non Return Valves

n.b.

DN

½” ¾” 1” 1¼” 1½” 2” 3” 4”

15 20 25 32 40 50 80 80

n.b.

DN

½” ¾” 1” 1¼” 1½” 2” 3” 4”

15 20 25 32 40 50 80 80

PN bar 10 10 10 10 10 10 6 6

EPDM

FPM

PI.021.C1PI.026.C1PI.033.C1PI.042.C1PI.048.C1PI.060.C1PI.089.C1PI.114.C1-

PI.021.C2PI.026.C2PI.033.C2PI.042.C2PI.048.C2PI.060.C2PI.089.C2PI.114.C2-

PN bar 10 10 10 10 10 10 6 6

EPDM

FPM

PI.021.C17 PI.026.C17 PI.033.C17 PI.042.C17 PI.048.C17 PI.060.C17 PI.089.C17 PI.114.C17

PI.021.C27 PI.026.C27 PI.033.C27 PI.042.C27 PI.048.C27 PI.060.C27 PI.089.C27 PI.114.C27

L

Weight (g)

100 113 124 140 164 192 286 315

L

120 180 230 370 580 820 3280 3280

Weight (g)

100 113 124 140 164 192 286 315

120 180 230 370 580 820 3280 3280

n.b.

A

Z

t

D

B

½” ¾” 1” 1¼” 1½” 2” 3” 4”

62 69 73 83 94 108 160 160

68 79 84 96 114 134 208 207

16 17 20 22 25 29 39 44

53 62 70 84 100 121 187 187

40 52 52 64 73 85 132 132

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 36


CPV-Chemflo Catalogue August 2011

Non-Return Valve – Double Union - Cone Type with Spring (Continued….) •

Non-Return

Full Sectional Area of Flow

• • • • •

Polypropylene Body and Cone PP Nuts, Glass Reinforced True Union Design Spring Loaded O-rings and Seal Range

Choice of End Connectors

• • •

Spare Parts Clear Polythene Packaging Quality Control

1

2

3

4

One way operation. Spring to control opening and closing. Suitable for pumps, compressors and fluids in vertical and horizontal applications. Not suitable for slurries or fluids containing solids. Non restrictive area is equal to the full nominal bore. Low pressure loss and suitable for high flow rates Resistant to corrosive fluids at temperatures from 0°C to 80°C. Long working life. Enables installation or servicing without disturbing pipeline. Can be used in horizontal and vertical applications. Spring coated with PTFE. EPDM resistant to corrosive chemicals. FPM available for more hostile applications. ” Sizes ½ → 2” pressure rated 10 bar. Sizes 3” and 4” pressure rated to 6 bar. Fusion sockets, fusion spigots, and threaded sockets. Flanged ends to customer specification. Available for all sizes For ease of identification and protection in transit and storage. Certification DIN EN19. Each valve is tested during manufacture to DIN 3442 TI standard.

5

6

No.

Description

Material

1.

Union Nut

PP

2.

7

8

No. 6.

9

10

2

1

11

Description

Material

Gasket

EPDM/FPM

Fusion Socket

Metric/Inch

PP

7.

Hollow Cone

PP

Threaded Socket

Inch

PP

8.

Spring

SS/PTFE

Fusion Spigot

Metric

PP

9.

Thrust Collar

PP

Retaining Ring

PP

10.

O-ring

EPDM/FPM

4.

O-ring

EPDM/FPM

11.

Backing Ring

As required

5.

Body

PP

12.

Flange Adapter

PP

3.

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

12

Page 37


CPV-Chemflo Catalogue August 2011

Diaphragm Valve (Manual Operation) FUSION SPIGOTS (for socket fusion only)

Please contact our sales office for Fusion Spigot valves suitable for Butt Welding

• • • • • • • • • • • •

Polypropylene Body

d

DN

20 25 32 40 50 63 75 90 110

15 20 25 32 40 50 65 80 80

PN bar 10 10 10 10 10 10 10 10 10

Kv100 l/m ∆ = 1 bar 72 93 221 450 500 875

EPDM DIAPHRAGM PM.020.D12 PM.025.D12 PM.032.D12 PM.040.D12 PM.050.D12 PM.063.D12 PM.075.D12 PM.090.D12 PM.110.D12

PTFE / FPM DIAPHRAGM PM.020.D32 PM.025.D32 PM.032.D32 PM.040.D32 PM.050.D32 PM.063.D32 PM.075.D32 PM.090.D32 PM.110.D32

Weight (g) 160 230 280 470 740 1100 2280 3870 3870

d

M

H

B

F

Lift

K

L

t

20 25 32 40 50 63 75 90 110

17 17 20 32 32 39 25 25 25

100 100 107 144 144 170 260 260 330

86 86 86 136 136 136 234 234 234

25 25 25 44 44 44

9 9 11 22 22 28 35 35 45

M6 M6 M6 M8 M8 M8

124 144 154 174 194 224 284 300 340

29 36 36 39 46 46 37 37 50

All dimensions in mm

Suitable for corrosive fluids and slurries to 15% concentration in hygienic pharmaceutical and bioprocessing applications.

Temperature Range

Temperature range 0°C to 80°C.

EPDM Diaphragm

Expected life 100,000 cycles. EPDM/PTFE coated available for more hostile applications.

Safety Design / High Integrity Shut-off

Locatable handwheel positioning, easy manual operation, open/shut indicator.

Range

Sizes 20 → 90mm pressure rated 10 bar.

No Seals or Glands

Maintenance free (diaphragm easily replaced).

Choice of End Connectors

Fusion spigots (flanged ends to customer specification).

Spare Parts

Available for all sizes

Support Bracket

For ease of installation.

Actuator

Pneumatic to customer specification.

Clear Polythene Packaging

For ease of identification and protection in transit and storage.

Quality Control

Certification DIN EN19. Each valve is tested during manufacture to DIN 3442 TI standard.

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 38


CPV-Chemflo Catalogue August 2011

Butterfly Valve (Manual Operation) FLANGED

d 90 110 140 160 225

DN 80 100 125 150 200

Kv100 1/m ∆= 1bar 3000 6500 11500 16600 39600

PN bar 10 10 10 6 6

EPDM

FPM

Weight (g)

PM.090.BF1 PM.110.BF1 PM.140.BF1 PM.160.BF1 PM.225.BF1

PM.090.BF2 PM.110.BF2 PM.140.BF2 PM.160.BF2 PM.225.BF2

1300 1620 2300 3580 5040

d

A

B

C

D

E

F

G

90 110 140 160 225

258 287 321 349 421

270 270 270 380 380

130 154 187 215 272

74 90 116 133 203

90 88 130 164 164

10 10 10 16 22

9 11 11 11 11

d

H

I

J

K

L

Z

90 110 140 160 225

105 119 129 148 178

113 113 113 141 141

153-160 180-191 210-216 240 295-298

19 19 22 22 22

78 78 78 94 94

49 56 64 70 71

90 – 160mm suitable for BS4504 Table 10 & 16, and ASA150 225mm suitable for BS4504 Table 10 and ASA150 160 – 225mm require Flanges to be internally chamfered All dimensions in mm

Adaptor flanges may be required to allow clearance of butterfly valve – Please consult technical department for further information

Polypropylene Body

Double lip seal

• • • • • •

Encased stainless steel shaft Locking handle Range Actuators Clear Polythene Packaging Quality Control

QALIT078 / Issue 2.1

Resistant to impact damage and corrosive fluids at temperatures from 0°C to 80°C. Long working life. EPDM. High integrity sealing. Resistant to abrasion and corrosive chemicals Resists jamming, prevents leakage. FPM available for more hostile applications. Secure – cannot blow out. Protected from contact with corrosive fluids. “Safety” On/Off control with 15° graduations. Sizes 90mm → 140mm pressure rated 10 bar. 160/225mm pressure rated 6 bar. Electric or pneumatic to customer specification. For ease of identification and protection in transit and storage. Certification DIN EN19. Each valve is tested during manufacture to DIN 3442 TI standard.

www.ProcessPipes.co.uk

Page 39


CPV-Chemflo Catalogue August 2011

Wafer Check Valve (S4) d

DN

PN bar

2 2½ 3 4 6 8 10

50 65 80 100 150 200 250

10 10 10 10 10 10 10

12

300

10

14

350

3

16

400

20

500

Kv10 1/m ∆= 1bar 950 1255 1650 3190 9500 14100 26900

Weight lb (inc spacer) 0.9 2.1 1.6 3.1 4.7 -

EPDM

FPM

PI.060.BC1 PI.075.BC1 PI.89.BC1 PI.114.BC1 PI.168.BC1 POA POA

PI.060.BC2 PI.075.BC2 PI.089.BC2 PI.114.BC2 PI.168.BC2 POA POA

32000

POA

POA

-

50000

POA

POA

-

3

60500

POA

POA

-

2

80500

POA

POA

All dimensions in mm

Adaptor flanges may be required to allow clearance of wafer check valve – Please consult technical department for further information

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 40


CPV-Chemflo Catalogue August 2011

PVDF 10 Bar @ 20°° C

16 Bar @ 20°° C

50m Coils: 16 Bar @ 20°° C

PIPE 5m Lengths OD

PN bar

63 75 90 110

10 10 10 10

OD

PN bar

16 20 25 32 40 50 63 75 90 110

16 16 16 16 16 16 16 16 16 16

OD

PN bar

CODE

Min. Wall

PV.063.P 1 0 * PV.075.P 1 0 * PV.090.P 1 0 * PV.110.P 1 0 * CODE

2.0 2.3 2.8 3.4 Min. Wall

PV.016.P 1 6 PV.020.P 1 6 PV.025.P 1 6 PV.032.P 1 6 PV.040.P 1 6 PV.050.P 1 6 PV.063.P 1 6 PV.075.P 1 6 PV.090.P 1 6 PV.110.P 1 6 CODE

1.5 1.9 1.9 2.4 2.4 3.0 3.0 3.6 4.3 5.3 Min. Wall

16

16

PV.016.C16*

1.5

20

16

PV.020.C16*

25

16

PV.025.C16*

32

16

PV.032.C16*

Weight (Kg/m)

Pack Qty (L)

0.750 1.031 1.481 2.196 Weight (Kg/m)

1 1 1 1 Pack Qty (L)

0.136 0.210 0.268 0.434 0.553 0.848 1.084 1.548 2.216 3.319 Weight (Kg/ea)

2 2 2 2 1 1 1 1 1 1 Pack Qty (ea)

6.800

1

1.9

10.500

1

1.9

13.400

1

2.4

24.200

1 All dimensions in mm

Notes: • * = minimum order quantities. See office for details • Other diameters and wall thicknesses available to order • PN10 rated is not recommended for socket fusion • Sizes: 20/25/32mm: Pressure rated 25 bar @ 20°C

40/50mm: Pressure rated 20 bar @ 20°C

OD and Wall Tolerances:: Chemflo-PVDF metric pipes are manufactured to dimensional standards and tolerances detailed in BS EN ISO 10931 : 2005. Eg. 63mm 16 bar: Mean OD 63.0 → 63.4mm, wall 3.0 → 3.5mm. If PVDF pipes are required for purposes requiring more precise dimensions please contact our Sales Office.

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 41


CPV-Chemflo Catalogue August 2011

PVDF COUPLER

90째째 ELBOW

45째째 ELBOW

TEE

Socket Welded Fittings d

PN bar

20 25 32 40 50 63 75 90 110

16 16 16 16 16 16 16 16 16

d

PN bar

20 25 32 40 50 63 75 90 110

16 16 16 16 16 16 16 16 16

d

PN bar

20 25 32 40 50 63 75 90 110

16 16 16 16 16 16 16 16 16

d

PN bar

20 25 32 40 50 63 75 90 110

16 16 16 16 16 16 16 16 16

CODE PV.020.C - PV.025.C - PV.032.C - PV.040.C - PV.050.C - PV.063.C - PV.075.C - PV.090.C - PV.110.C - CODE PV.020.E - PV.025.E - PV.032.E - PV.040.E - PV.050.E - PV.063.E - PV.075.E - PV.090.E - PV.110.E - CODE PV.020.A - PV.025.A - PV.032.A - PV.040.A - PV.050.A - PV.063.A - PV.075.A - PV.090.A - PV.110.A - CODE PV.020.T - PV.025.T - PV.032.T - PV.040.T - PV.050.T - PV.063.T - PV.075.T - PV.090.T - PV.110.T - -

D

I

27 34 41 51 61 76 90 109 132 D 27 34 41 51 61 76 90 109 132 D

36 41 45 49 53 61 68 80 94

27 34 41 51 61 76 90 109 132

8 9 9 7 7 7 7 11 14

I

z

29 34 41 52 52 63 73 86 105

14 17 22 31 29 36 42 51 64

I

z

27 34 41 51 61 76 90 109 132 D

z

22 26 30 33 38 44 50 61 71

8 10 12 12 15 17 22 26 30

I

z

29 34 41 45 52 63 73 86 105

14 17 22 25 29 36 42 51 64

Weight (g) 19 35 46 74 97 170 330 456 776

Pack Qty 1 1 1 1 1 1 1 1 1

Weight (g)

Pack Qty

31 54 85 142 178 329 620 902 1630

1 1 1 1 1 1 1 1 1

Weight (g)

Pack Qty

23 39 54 97 121 253 454 679 1193

1 1 1 1 1 1 1 1 1

Weight (g)

Pack Qty

43 66 103 160 228 426 795 1145 2057

1 1 1 1 1 1 1 1 1

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 42


CPV-Chemflo Catalogue August 2011

PVDF

Socket Welded Fittings

STUB FLANGE

END CAP

REDUCING BUSH Spigot x Socket

d = Spigot

d1 = Socket

UNION FPM Seal

d

PN bar

20 25 32 40 50 63 75 90 110

16 16 16 16 16 16 16 16 16

d

PN bar

20 25 32 40 50 63 75 90 110

16 16 16 16 16 16 16 16 16

PV.020.S - PV.025.S - PV.032.S - PV.040.S - PV.050.S - PV.063.S - PV.075.S - PV.090.S - PV.110.S - -

d x d1

PN bar

25 x 20 32 x 20 32 x 25 40 x 25 40 x 32 50 x 32 50 x 40 63 x 32 63 x 50 75 x 63 90 x 63 90 x 75 110x6 3 110x9 0

16 16 16 16 16 16 16 16 16 16 16 16 16 16

d x d1 20 25 32 40 50 63

PN bar 16 16 16 16 16 16

CODE

a

b

h

I

34 41 50 61 73 90 106 125 150

27 34 41 51 61 76 90 109 132

6 7 7 8 8 9 10 11 12

19 22 24 26 28 32 36 43 50

CODE

D

I

PV.020.ECPV.025.ECPV.032.ECPV.040.ECPV.050.ECPV.063.ECPV.075.ECPV.090.ECPV.110.EC-

27 34 41 51 61 76 90 109 132

26 30 33 37 40 45 54 61 74

CODE PV.025.R01 PV.032.R02 PV.032.R01 PV.040.R02 PV.040.R01 PV.050.R02 PV.050.R01 PV.063.R03 PV.063.R01 PV.075.R01 PV.090.R02 PV.090.R01 PV.110.R03 PV.110.R01

CODE

D

PV.020.U - PV.025.U - PV.032.U - PV.040.U - PV.050.U - PV.063.U - -

46 53 62 74 107 106

I1 36 37 38 41 46 51

z

Weight (g) 5 6 6 6 5 5 5 8 9

12 19 31 46 66 108 175 262 412

1 1 1 1 1 1 1 1 1

Weight (g)

I

z 23 28 26 32 28 32 30 45 33 33 53 36 50 48

19 22 24 26 28 32

Pack Qty

15 31 57 68 108 150 250 407 640

37 42 42 48 46 56 50 63 56 61 80 70 79 83

I2

Pack Qty

z1 22 21 20 21 23 24

1 1 1 1 1 1 1 1 1

Weight (g)

Pack Qty

9 12 14 20 22 32 32 54 54 85 140 140 200 230

z2 5 6 6 6 5 5

1 1 1 1 1 1 1 1 1 1 1 1 1 1

Weight (g) 76 100 140 215 308 510

Pack Qty 1 1 1 1 1 1

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 43


CPV-Chemflo Catalogue August 2011

PVDF SOCKET ADAPTOR FBSP

Adapter Fittings d x d1

PN bar

20 x ½” 25 x ¾” 32 x 1” 40 x 1¼” 50 x 1½” 63 x 2”

6 6 6 6 6 6

d x d1

PN bar

20 x ½” 25 x ¾” 32 x 1” 40 x 1¼” 50 x 1½” 63 x 2”

6 6 6 6 6 6

CODE

D

I

z

PV.020.C 0 7 PV.025.C 0 7 PV.032.C 0 7 PV.040.C 0 7 PV.050.C 0 7 PV.063.C 0 7

27 34 41 52 61 77

36 41 45 49 53 61

7 9 9 8 6 6

Weight (g) 20 31 43 77 104 185

Pack Qty 1 1 1 1 1 1

Fusion Socket x FBSP Parallel Thread

NIPPLE Plain x MBSPTr Thread

CODE

I

PV.020.N P PV.025.N P PV.032.N P PV.040.N P PV.050.N P PV.063.N P -

55 58 65 68 68 76

Weight (g) 16 20 33 56 85 147

Pack Qty 1 1 1 1 1 1

Fusion Spigot x MBSP Tapered Thread (Parallel thread available to order)

QALIT078 / Issue 2.1

All dimensions in mm

www.ProcessPipes.co.uk

Page 44


CPV-Chemflo Catalogue August 2011

2-Way Ball Valve - Double Union Manual Operation FUSION SOCKETS FPM Seals

FUSION SPIGOTS (for socket fusion only) FPM Seals

Please contact our sales office for Fusion Spigot valves suitable for Butt Welding

Dimensions Common to all Ball Valves

Flanged ends available to customer specification

d

DN

20 25 32 40 50 63 75 90 110

15 20 25 32 40 50 65 80 80

d

DN

20 25 32 40 50 63 75 90 110

15 20 25 32 40 50 65 80 80

d 20 25 32 40 50 63 75 90 110

PN bar

CODE

16 16 16 16 16 16 16 10 6

L

PV.020.B2PV.025.B2PV.032.B2PV.040.B2PV.050.B2PV.063.B2PV.075.B2PV.090.B2PV.110.B2-

PN bar

CODE

16 16 16 16 16 16 16 10 6

Weight (g)

99 113 121 139 164 192 215 287 255 L

PV.020.B22 PV.025.B22 PV.032.B22 PV.040.B22 PV.050.B22 PV.063.B22 PV.075.B22 PV.090.B22 PV.110.B22

Weight (g)

124 144 154 174 194 224 284 300 340

A

Z

t

D

62 69 73 83 94 108 133 160 160

67 79 83 95 114 134 147 211 167

16 17 19 22 25 29 34 38 44

52 62 69 84 100 120 155 187 187

H 71 77 80 98 106 115 142 160 160

250 380 490 810 1220 1910 3820 6430 6430

250 380 490 810 1220 1910 3820 6430 6430 B 40 51 51 64 73 85 110 132 132

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 45


CPV-Chemflo Catalogue August 2011

2-Way Ball Valve - Double Union Manual Operation (Continued….) • • • • • • • • • • • • •

PVDF body, ball, nuts, ends and shaft Suitable for most corrosive fluids in a temperature range 0°C to +140°C. True union design Enables installation or servicing without disturbing the pipeline. Range Sizes 16 → 75mm pressure rated to 16 bar, 90 → 110mm to 10 bar, 110mm to 6 bar. Choice of end connectors Fusion sockets and fusion spigots. Flanged ends to customer specification. Double sided Ball blocking Safety design. Downstream piping may be disconnected under full line pressure w/o leakage. Lockable handles and FPM O-rings Lockable handle for added safety. FPM O-rings resistant to most aggressive chemicals. PTFE seats Backed up with O-rings ensures leak free shut off and long working life. Double shaft seals Give maintenance free working and eliminates leakage. Spare parts Available for all sizes. Clear polythene packaging For ease of identification and protection in transit and storage. Pneumatic or electric actuator Available to customer specification. Support brackets available Quality Control Certification DIN EN19. Each valve is tested during manufacture to DIN 3442 TI standard.

21

22

1 20 2 17 3

12

11

No.

10

9

8

Description

Mat’l

1.

Handle

PP

2.

O-ring

PP

3.

Shaft

PVDF

7

6

No.

5

6

7

4

10

15

12

Description

13

Mat’l

8.

O-ring

FPM

15.

9.

Thrust Collar

PVDF

17.

O-ring

FPM

O-ring

FPM

20.

Spring Loaded Locking Sleeve

PP PP

Body

PVDF

11.

Connection

PVDF

21.

Spigot

5.

Ball

PVDF

12.

Union Nut

PVDF

22.

Screw and Screw Cover

PVDF

6.

Ball Seating Joint

PTFE

13.

Flange Adaptor

7.

O-ring

FPM

14.

Flange

Mat’l

Retaining Ring

4.

QALIT078 / Issue 2.1

14

Description

10.

No.

11

www.ProcessPipes.co.uk

Page 46


CPV-Chemflo Catalogue August 2011

Non-Return Valve Cone Type With Spring FUSION SOCKETS FPM Seals

FUSION SPIGOTS (for socket fusion only) FPM Seals

Please contact our sales office for Fusion Spigot valves suitable for Butt Welding

Dimensions Common to all Non Return Valves

Flanged ends available to customer specification

d

DN

20 25 32 40 50 63 75 90 110

15 20 25 32 40 50 65 80 80

d

DN

20 25 32 40 50 63 75 90 110

15 20 25 32 40 50 65 80 80

PN bar

CODE

16 16 16 16 16 16 16 10 6

L

PV.020.C2PV.025.C2PV.032.C2PV.040.C2PV.050.C2PV.063.C2PV.075.C2PV.090.C2PV.110.C2-

PN bar

100 113 124 140 165 192 232 286 315

CODE

16 16 16 16 16 16 16 10 6

Weight (g)

L

PV.020.C22 PV.025.C22 PV.032.C22 PV.040.C22 PV.050.C22 PV.063.C22 PV.075.C22 PV.090.C22 PV.110.C22

200 310 390 640 1000 1480 2970 5670 5670 Weight (g)

124 144 154 174 194 224 284 300 340

200 310 390 640 1000 1480 2970 5670 5670

d

A

Z

t

D

20 25 32 40 50 63 75 90 110

62 69 73 83 94 108 133 160 160

68 79 84 96 114 134 162 208 227

16 17 20 22 25 29 35 39 44

53 62 70 84 100 120 155 187 187 All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 47


CPV-Chemflo Catalogue August 2011

Non-Return Valve - Double Union Cone Type With Spring (Continued….) • • •

PVDF body, cone, nuts, and ends True union design Range

Suitable for most corrosive fluids in a temperature range 0°C to +140°C. Enables installation or servicing without disturbing the pipeline. Sizes 16 → 75mm pressure rated to 16 bar, 90 → 110mm to 10 bar, 110mm to 6 bar.

• • • • •

Choice of end connectors Full sectional area of flow O-rings and cone seal FPM Spring loaded Spare parts

Fusion sockets and fusion spigots. Flanged ends to customer specification. Non restrictive area is equal to the full nominal bore in sizes 16mm → 90mm. Resistant to most aggressive chemicals. Can be used in horizontal and vertical applications. Spring coated with PTFE. Available for all sizes.

• •

Clear polythene packaging Support brackets available

For ease of identification and protection in transit and storage.

QUALITY CONTROL

CERTIFICATION DIN EN19. EACH VALVE IS TESTED DURING MANUFACTURE TO ISO/FDIS 9393-2 Standard.

1

2

3

4

5

6

No.

Description

Material

1.

Union Nut

PVDF

2.

7

8

9

10

2

1

11

12

No.

Description

Material

7.

Hollow Cone

PVDF

Fusion Socket

Metric

PVDF

8.

Spring

SS/PTFE

Fusion Spigot

Metric

PVDF

9.

Thrust Collar

PVDF

3.

Retaining Ring

PVDF

10.

O-ring

FPM

4.

O-ring

FPM

11.

Backing Ring

As required

5.

Body

PVDF

12.

Flange Adaptor

PVDF

6.

Gasket

FPM

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 48


CPV-Chemflo Catalogue August 2011

Diaphragm Valve (Manual Operation) FUSION SPIGOTS (for socket fusion only) PTFE / EPDM Diaphragm

Please contact our sales office for Fusion Spigot valves suitable for Butt Welding

d

DN

20 25 32 40 50 63 75 90

15 20 25 32 40 50 65 80

PN bar 10 10 10 10 10 10 10 10

Kv100 l/m ∆ = 1bar 72 93 221 450 500 875

CODE

PVDF Body

• • • • • • • • • •

EPDM/PTFE coated diaphragm Safety design/high integrity shutoff Range No seals or glands Spare parts Clear polythene packaging Choice of end connectors Support bracket Pneumatic actuator Quality control

QALIT078 / Issue 2.1

450 470 690 1680 1660 2470

PV.020.D32 PV.025.D32 PV.032.D32 PV.040.D32 PV.050.D32 PV.063.D32 PV.075.D32 PV.090.D32

d

M

H

B

F

Lift

K

L

t

20 25 32 40 50 63 75 90

17 17 20 32 32 39 25 25

100 100 107 144 144 170 260 260

86 86 86 136 136 136 234 234

25 25 25 44 44 44

9 9 11 22 22 28 35 35

M6 M6 M6 M8 M8 M8

124 144 154 174 194 224 284 300

29 36 36 39 46 46 37 37

Flanged ends available to customer specification

Weight (g)

All dimensions in mm

Suitable for most corrosive fluids and slurries to 15% concentration in hygienic, pharmaceutical and bioprocessing applications in a temperature range 0°Cto 140°C. Expected life 100,000 cycles. Lockable handwheel, easy manual operation, open / shut indicator. Sizes 20 → 90mm pressure rated to 10 bar. Maintenance free (diaphragm easily replaced). Available for all sizes. For ease of identification and protection in transit and storage. Fusion spigots. Flanged and union ends to customer specification. For ease of installation. Available to customer specification. Certification DIN EN19. Each valve is tested during manufacture to ISO/FDIS 9393-2 standard.

www.ProcessPipes.co.uk

Page 49


CPV-Chemflo Catalogue August 2011

Butterfly Valve (Manual Operation) FLANGED

d 90 110 140 160 225

DN 80 100 125 150 200

Kv100 1/m ∆= 1bar 3000 6500 11500 16600 39600

PN bar 10 10 10 6 6

EPDM

FPM

Weight (g)

PM.090.BF1 PM.110.BF1 PM.140.BF1 PM.160.BF1 PM.225.BF1

PM.090.BF2 PM.110.BF2 PM.140.BF2 PM.160.BF2 PM.225.BF2

1300 1620 2300 3580 5040

d

A

B

C

D

E

F

G

90 110 140 160 225

258 287 321 349 421

270 270 270 380 380

130 154 187 215 272

74 90 116 133 203

90 88 130 164 164

10 10 10 16 22

9 11 11 11 11

d

H

I

J

K

L

Z

90 110 140 160 225

105 119 129 148 178

113 113 113 141 141

153-160 180-191 210-216 240 295-298

19 19 22 22 22

78 78 78 94 94

49 56 64 70 71

90 – 160mm suitable for BS4504 Table 10 & 16, and ASA150 225mm suitable for BS4504 Table 10 and ASA150 160 – 225mm require Flanges to be internally chamfered All dimensions in mm

Adaptor flanges may be required to allow clearance of butterfly valve – Please consult technical department for further information

Polypropylene Body

Double lip seal

• • • • • •

Encased stainless steel shaft Locking handle Range Actuators Clear Polythene Packaging Quality Control

QALIT078 / Issue 2.1

Resistant to impact damage and corrosive fluids at temperatures from 0°C to 80°C. Long working life. EPDM. High integrity sealing. Resistant to abrasion and corrosive chemicals Resists jamming, prevents leakage. FPM available for more hostile applications. Secure – cannot blow out. Protected from contact with corrosive fluids. “Safety” On/Off control with 15° graduations. Sizes 90mm → 140mm pressure rated 10 bar. 160/225mm pressure rated 6 bar. Electric or pneumatic to customer specification. For ease of identification and protection in transit and storage. Certification DIN EN19. Each valve is tested during manufacture to DIN 3442 TI standard.

www.ProcessPipes.co.uk

Page 50


CPV-Chemflo Catalogue August 2011

Wafer Check Valve (S4) d

DN

PN bar

2 2½ 3 4 6 8 10

50 65 80 100 150 200 250

10 10 10 10 10 10 10

12

300

10

14

350

16 20

Kv10 1/m ∆= 1bar 950 1255 1650 3190 9500 14100 26900

Weight lb (inc spacer) 0.9 2.1 1.6 3.1 4.7 -

EPDM

FPM

PI.060.BC1 PI.075.BC1 PI.89.BC1 PI.114.BC1 PI.168.BC1 POA POA

PI.060.BC2 PI.075.BC2 PI.089.BC2 PI.114.BC2 PI.168.BC2 POA POA

32000

POA

POA

-

3

50000

POA

POA

-

400

3

60500

POA

POA

-

500

2

80500

POA

POA

All dimensions in mm

Adaptor flanges may be required to allow clearance of wafer check valve – Please consult technical department for further information

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 51


CPV-Chemflo Catalogue August 2011

Natural Polypropylene

NORMAL GAUGE

HEAVY GAUGE

PIPE 6m Lengths

n.b.

Av. OD

1½” 2” 3” 4”

48.3 60.3 88.9 114.3

n.b.

Av. OD

½” ¾” 1” 1¼” 1½” 2” 3” 4”

21.3 26.7 33.5 42.3 48.3 60.3 88.9 114.3

Pressure Class

PN bar

C B B B

9 6 6 6

Pressure Class

PN bar

CODE

E E D D D D C C

15 15 12 12 12 12 9 9

PP.021.PHG PP.026.PHG PP.033.PHG PP.042.PHG PP.048.PHG PP.060.PHG PP.089.PHG PP.114.PHG

CODE PP.048.PNG PP.060.PNG PP.089.PNG PP.114.PNG

Min. Wall

Weight (Kg/m)

4.1 3.5 5.2 6.6

0.55 0.61 1.32 2.16

Min. Wall

Weight (Kg/m)

2.9 3.6 3.7 4.6 5.3 6.6 7.5 9.6

0.16 0.25 0.33 0.53 0.69 1.07 1.85 3.04

Pack Qty (Lengths) 5 3 1 1

Pack Qty (Lengths) 10 10 10 5 5 3 1 1

All dimensions in mm

Notes: • Non standard sizes and lengths are available to customer specification • Pipes are polythene wrapped. (Orders of less than pack quantity may be delivered unwrapped) • PP-H pipes available on request – please consult our Sales Office OD and Wall Tolerances: •

Chemflo-PP imperial pipes are manufactured to dimensional standards and tolerances detailed in BS 4991:1974 Eg. 2” Normal Gauge: Pressure Class B, Mean OD 60.1 → 60.6mm, wall 3.5 → 3.9mm

If you have an application requiring more precise dimensions please contact us at technical support at CPV.

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 52


CPV-Chemflo Catalogue August 2011

Natural Polypropylene COUPLER

90°° ELBOW

45°° ELBOW

TEE

Socket Welded Fittings n.b.

PN bar

½” ¾” 1” 1¼” 1½” 2” 3” 4”

10 10 10 10 10 10 10 10

n.b.

PN bar

½” ¾” 1” 1¼” 1½” 2” 3” 4”

10 10 10 10 10 10 10 10

n.b.

PN bar

½” ¾” 1” 1¼” 1½” 2” 3” 4”

10 10 10 10 10 10 10 10

n.b.

PN bar

½” ¾” 1” 1¼” 1½” 2” 3” 4”

10 10 10 10 10 10 10 10

CODE

D

I

z

PP.021.C - PP.026.C - PP.033.C - PP.042.C - PP.048.C - PP.060.C - PP.089.C - PP.114.C - -

27 34 41 52 61 77 110 134

CODE

D

I

z

PP.021.E - PP.026.E - PP.033.E - PP.042.E - PP.048.E - PP.060.E - PP.089.E - PP.114.E - -

27 34 41 52 61 77 110 134

29 34 41 45 52 63 86 105

12 14 18 22 27 34 48 60

I

z

38 42 50 49 53 61 81 96

CODE

D

PP.021.A - PP.026.A - PP.033.A - PP.042.A - PP.048.A - PP.060.A - PP.089.A - PP.114.A - -

27 34 41 52 61 77 110 134

CODE

D

I

PP.021.T - PP.026.T - PP.033.T - PP.042.T - PP.048.T - PP.060.T - PP.089.T - PP.114.T - -

27 34 41 52 61 77 110 134

29 34 41 45 52 63 86 105

22 26 30 33 38 44 61 71

4 4 4 3 3 3 5 6

5 6 7 10 13 15 23 26

z 12 14 18 22 27 34 48 60

Weight (g) 10 16 24 32 56 100 235 340

5 5 5 5 5 5 2 1

Weight (g) 14 26 40 130 102 190 465 800

Pack Qty 5 5 5 5 5 5 2 1

Weight (g) 10 18 26 44 78 145 350 580

Pack Qty 5 5 5 5 5 5 2 1

Weight (g) 18 32 50 170 130 250 590 970

Pack Qty

Pack Qty 5 5 5 5 5 5 2 1

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 53


CPV-Chemflo Catalogue August 2011

Natural Polypropylene STUB FLANGE

Socket Welded Fittings PN bar 10 10 10 10 10 10 10 10

n.b. ½” ¾” 1” 1¼” 1½” 2” 3” 4”

• FULL FACE FLANGE

½” ¾” 1” 1¼” 1½” 2” 3” 4”

• FULL FACE FLANGE

½” ¾” 1” 1¼” 1½” 2” 3” 4”

DRILLINGS Common to Full Face Flanges and Blank Flanges:

1= 2= 3= 4= 5= 6=

BS 1560 / asa150 BS 10 Table D BS 10 Table E BS 4504 Table 6 BS 4504 Table 10 BS 4504 Table 16

b

h

I

z

34 41 50 61 73 90 125 150

27 33 41 50 61 76 108 131

6 7 7 8 8 9 11 12

19 22 24 26 28 32 43 50

2 2 1 3 3 3 5 5

Weight (g) 6 10 16 26 36 58 135 200

Pack Qty 5 5 5 5 5 5 2 1

CODE PP.021.F - PP.026.F - PP.033.F - PP.042.F - PP.048.F - PP.060.F - PP.089.F - PP.114.F - -

b

I

t

O

z

Weight (g) 68 81 103 109 157 264 440 640

Pack Qty 5 5 5 5 5 5 2 1

27 33 41 50 61 76 108 131

19 22 24 26 28 32 43 50

12 12 12 12 14 18 18 22

95 105 115 136 149 160 200 228

2 2 1 3 3 3 5 5

Suitable backing rings should be used to obtain maximum working pressure

PN bar 10 10 10 10 10 10 10 10

n.b.

PP.021.S - PP.026.S - PP.033.S - PP.042.S - PP.048.S - PP.060.S - PP.089.S - PP.114.S - -

a

Serrated face PN bar 10 10 10 10 10 10 10 10

n.b.

CODE

CODE PP.021.P - PP.026.P - PP.033.P - PP.042.P - PP.048.P - PP.060.P - PP.089.P - PP.114.P - -

b

I

t

O

z

27 33 41 50 61 76 108 131

19 22 24 26 28 32 43 50

12 12 12 12 14 18 18 22

95 105 115 136 149 160 200 228

5 6 6 6 5 5 8 9

Weight (g) 10 18 24 40 50 88 235 400

Pack Qty 5 5 5 5 5 5 2 1

Suitable backing rings should be used to obtain maximum working pressure

d

k PCD

Holes

1

2

3

20 25 32 40 50 63 90 110 160

60 – 67 69 – 75 79 – 85 87 – 100 98 – 100 110 – 125 145 – 160 / 160 170 – 191 / 177 – 242191 – 255

4 x 14 4 x 14 4 x 14 4 x 14 / 4 x 18 4 x 14 / 4 x 18 4 x 18 4 x 18 / 8 x 18 4 x 18 / 8 x 18 8 x 22

        

        

        

4

     

5

6

        

        

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 54


CPV-Chemflo Catalogue August 2011

Natural Polypropylene

Socket Welded Fittings

END CAP

n.b. ½” ¾” 1” 1¼” 1½” 2” 3” 4”

90°° BEND

n.b. ½” ¾” 1” 1¼” 1½” 2”

REDUCING BUSH Spigot x Socket

d = Spigot

d1 = Socket

PN bar 10 10 10 10 10 10 10 10

PN bar 10 10 10 10 10 10

n.b.

PN bar

¾ x ½” 1 x ½” 1 x ¾” 1¼ x 1” 1½ x 1” 1½ x 1¼” 2 x 1” 2 x 1¼” 2 x 1½” 3 x 1½” 3 x 2” 4 x 2” 4 x 3”

10 10 10 10 10 10 10 10 10 10 10 10 10

n.b.

PN bar

UNION Socket Fusion / EPDM Seal

½” ¾” 1” 1¼” 1½” 2”

10 10 10 10 10 10

CODE PP.021.E C PP.026.E C PP.033.E C PP.042.E C PP.048.E C PP.060.E C PP.089.E C PP.114.E C -

D

I

27 34 41 51 61 77 110 134

Weight (g)

28 30 34 36 40 46 61 75

6 10 16 28 40 84 210 305

CODE

D

I

z

PP.021.B - PP.026.B - PP.033.B - PP.042.B - PP.048.B - PP.060.B - -

35 38 45 51 60 74

73 80 85 101 93 106

59 44 68 81 70 79

CODE

I

z

PP.026.R01 PP.033.R02 PP.033.R01 PP.042.R01 PP.048.R02 PP.048.R01 PP.060.R03 PP.060.R02 PP.060.R01 PP.089.R02 PP.089.R01 PP.114.R02 PP.114.R01

38 46 46 48 57 51 57 64 56 91 81 81 86

CODE PP.021.U - PP.026.U - PP.033.U - PP.042.U - PP.048.U - PP.060.U - -

5 5 5 5 5 5 2 1

Weight (g) 68 52 70 93 130 225

10 14 16 20 34 54 54 56 40 135 150 210 220

D

I1

I2

z1

z2

46 53 62 74 107 106

36 37 38 41 46 51

19 22 24 26 28 32

19 17 15 18 21 22

2 2 1 3 3 3

Pack Qty 1 1 1 1 1 1

Weight (g)

23 29 26 26 33 28 35 39 32 66 52 50 49

Pack Qty

Pack Qty 5 5 5 5 5 5 5 5 5 2 2 1 1

Weight (g) 51 68 92 143 207 338

Pack Qty 1 1 1 1 1 1

Nut and body manufactured in beige polyvinylidene fluoride PVDF. (Check suitability of PVDF when used in PP installations). EPDM O-ring standard. FPM O-ring available to order. All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 55


CPV-Chemflo Catalogue August 2011

Natural Polypropylene SOCKET ADAPTOR Socket Fusion

SOCKET ADAPTOR Socket Fusion x FBSP

Adapter Fittings d x d1

PN bar

20 x ½” 25 x ¾” 32 x 1” 40 x 1¼” 50 x 1½” 63 x 2” 90 x 3” 110 x 4”

10 10 10 10 10 10 10 10

d x d1

PN bar

½” ¾” 1” 1¼” 1½” 2” 3” 4”

NIPPLE Plain x MBSPTr Thread

d ½” ¾” 1” 1¼” 1½” 2”

6 6 6 6 6 6 6 6

PN bar 6 6 6 6 6 6

CODE PP.020.M - PP.025.M - PP.032.M - PP.040.M - PP.050.M - PP.063.M - PP.090.M - PP.110.M - -

CODE PP.021.C 0 7 PP.026.C 0 7 PP.033.C 0 7 PP.042.C 0 7 PP.048.C 0 7 PP.060.C 0 7 PP.089.C 0 7 PP.114.C 0 7

D

I

z

27 34 41 52 61 77 110 135

37 42 49 49 53 61 81 96

6 7 8 5 5 5 8 10

D

I

z

32 34 45 52 61 77 110 134

36 41 45 49 53 61 80 95

7 9 9 8 6 6 10 13

CODE

I

PP.021.N P 2 PP.026.N P 2 PP.033.N P 2 PP.042.N P 2 PP.048.N P 2 PP.060.N P 2

55 58 65 68 68 76

Weight (g) 10 16 24 25 124 96 240 370

1 1 1 1 1 1 1 1

Weight (g) 10 16 22 40 54 96 250 400

Pack Qty 1 1 1 1 1 1 1 1

Weight (g) 8 10 17 29 44 76

Pack Qty

Pack Qty 5 5 5 5 5 5

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 56


CPV-Chemflo Catalogue August 2011

Polybacker Backing Flange Universal Drilling l

ko

• • •

ki – ko PCD Min-Max

l Hole Width x no. holes

b Thickness

WT g

BS10 Table E

60 – 67 65 – 75 79 – 85 87 – 100 98 – 110 110 – 125 127 – 145 146 – 160 160 – 160 170 – 191 177 – 191 210 – 216 235 – 242 292 – 299

14 x 4 12/14 x 4 15 x 4 14/18 x 4 10/15 x 4 18 x 4 18 x 4 18 x 4 18 x 8 18 x 4 18 x 8 18/22 x 8 ** 22 x 8 18/22 x 8

14 14 15 17 17 18 18 20

105 130 160 262 290 345 418 500

       

       

       

20

595







26 28 30

820 106 5 153 0

  

  

  

20 25 32 40 50 63 75 90

½” ¾” 1” 1¼” 1½” 2” 2½” 3”

95 105 115 140 150 165 185 200

28 34 42 51 62 78 92 110

110

4”

229

133

140 160 225

5” 6” 8”

254 285 343

167 193 250

Drillings Apply

CODE BS4504 Table 16

a ID

BS4504 Table 10

D OD

BS10 Table D

SIZE OD NB

    

       

       

20-110mm Suitable for socket & butt weld stub & full face flanges 140 – 160mm Suitable for socket fusion stub & full face flanges only AC.020.UBR AC.025.UBR AC.032.UBR AC.040.UBR AC.050.UBR AC.063.UBR AC.075.UBR AC.090.UBR







AC.110.UBR

  

 

AC.140.UBR AC.160.UBR AC.225.UBR



** Table D requires M16 bolts 125

229

135

140 160 180 200 225

254 285 285 343 343

158 178 188 235 238

170 – 191 177 – 191 210 – 216 235 – 242 235 – 242 292 – 299 292 – 299

18 x 4 18 x 8 18/22 x 8 22 x 8 22 x 8 18/22 x 8 18/22 x 8

D

a

Suitable for pressures up to 10 bar Corrosion resistant Suits PP, PVDF, UPVC, ABS, PE, PB, CPVC stub and full face flanges

BS1560 / ASA150

Manufactured from Glass Reinforced Polyester Colour – Black, for increased UV resistance Metric and inch sizes High strength. Lightweight for ease of handling

BS4504 Table 6

• • • •

ki

20

560







26 28 28 30 30

912 124 5 114 0 173 5 170 0

    

    

    







    

  

For use with butt weld stub flanges only: PB.125.UBR PB.140.UBR PB.160.UBR PB.180.UBR PB.200.UBR PB.225.UBR

Bolt Sizes

SP

M10 M12 M10 M12 M12 M12 /M16 M12 M16 M16 M16 M16 M16 M16 M16 M16 M20 M16 M20 M16 M20

4 4 4 4 4 4 2 2 2 1 1 1

M16 2 M16 M16 1 /M20 M16 1 /M20 M20 1 M16 1 /M20 M16 1 /M20 All dimensions in mm

Some makes of UPVC and ABS 4” and 6” stub and full face flanges require a larger internal diameter (a). Please consult our technical sales department before ordering. Ambient temperature should not ideally exceed 40°C, however the temperature resistance of the flanges is at least 175°C. For ambient temperatures >40°C please check the Pipe Pressure/Temperature/Service Life tables and/or contact the CPV Technical Department for advice. To avoid overtightening the bolts when assembling Polybacker flanged joints we recommend the use of a torque spanner. Normal bolt tightening torque M12 bolts 8nm, M16 bolts 10nm, M20 bolts 20nm.

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 57


CPV-Chemflo Catalogue August 2011

Polybacker Backing Flange Universal Drilling (continued….) Agent Acetic acid Acetic acid Acetic acid Acetone Ammonium hydroxide Ammonium hydroxide Aniline

Conc. 5% 10% 100% 10% Conc.

Benzine Bleaching lye Brake fluid Butane Butanol Butyl acetate Calcium chloride Calcium hypochlorite Carbon disulphide Carbon tetrachloride Chloroform Chromic acid Citric acid Cottonseed oil Cresol

10%

Detergents Detergents Dibutyl phthalate Diesel oil Dioxane

1% 25%

40% 10%

Ethanol Ether (diethyl-) Ethyl acetate Ethylene dichloride Freon 11 Formic acid Formic acid

20°°C

40°°C

+ + 0 0 0 +

0 0 0

0 + + + 0 +

0 + +

Nitric acid Nitric acid Nitric acid

0 0

Oleic acid Olive oil

+ + + + + + + -

+ +

+ + + + +

0 0 +

Perchloethylene Petrol Petroleum ether Phenol Phosphoric acid Phosphoric acid Phosphoric acid Potassium chloride Potassium dichromate Potassium hydroxide Potassium hydroxide Potassium hydroxide Potassium permanganate Silicone fluids Soap solution Sodium bicarbonate Sodium bisulphate Sodium carbonate Sodium carbonate Sodium chloride Sodium hydroxide Sodium hydroxide Sodium hydroxide Sodium hypochlorite Sulphuric acid Sulphuric acid Sulphuric acid

+ + -

-

+ + 0 -

5% 90%

+ + 0

0 -

Glycerol (Glycerine) Glycol Grease

0 0 +

Heptane Hexane Hydrochloric acid Hydrochloric acid Hydrofluoric acid Hydrofluoric acid Hydrogen peroxide Hydrogen peroxide

+ + + + 0

0 -

0

0

10% Conc. 5% 50% 3% 30%

Isopropanol

0 +

Agent

Conc.

20°°C

40°°C

Kerosene

+

Methanol Methylene chloride Methylethylketone Mineral oils Motor oils

+ + + +

0 + +

10% 40% 70%

+ -

0 -

100%

+ +

+ + 0

3% 30% 85% 10% 10% 1% 10% 60% 10%

+ + + 0 + + + + + +

1% 10% 10% 10% 20% 10% 1% 10% 60% 10% 3% 30% 98%

+ + + + + + + + + + -

+ 0 0 0 0 + + -

Tetrahydrofuran Toluene Transformer oil Trichlorethylene Turpentine

0 + + 0 +

+

Vaseline Vegetable oils Water White spirit Xylene

+ + + + +

+ + + 0 -

+ + 0

+

RESISTANT

The material when within the acceptable limits of pressure and temperature is unaffected or only insignificantly affected.

0

CONDITIONALLY RESISTANT

The chemical can attack the material or cause swelling. The chemical resistance will be more favourable at lower concentrations, temperatures and/or pressures. The service life of the installation can be noticeably shortened.

-

NOT RECOMMENDED

The material is unsuitable

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 58


CPV-Chemflo Catalogue August 2011

Deltaflex® Backing Flange Polypropylene Encapsulated Ductile Iron

Material • •

Cast ductile iron GGG40 (ASTM A536) Encapsulated with 30% fibreglass reinforced polypropylene – colour black

Dimensions: Safety Factor: DA mm

m

20 25 32 40 50 63 75 90 110 140 160 225 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630

15 20 25 32 40 50 65 80 100 125 150 200 80 100 100 125 150 150 200 200 250 250 300 350 400 500 500 600 600

DN Inch ½” ¾” 1” 1¼” 1½” 2” 2½” 3” 4” 5” 6” 8” 3” 4” 4” 5” 6” 6” 8” 8” 10” 10” 12” 14” 16” -

ISO/DIN 2501 PN10 (bolt circle PN10) BS4504 Table 10 2.0 All diameters PN Bar

CODE

Di

D

k

16 16 16 16 16 16 16 16 16 16 16 10 16 16 16 16 16 16 16 16 16 16 16 16 16 10 10 10 10

AC.020.DFP AC.025.DFP AC.032.DFP AC.040.DFP AC.050.DFP AC.063.DFP AC.075.DFP AC.090.DFP AC.110.DFP AC.140.DFP AC.160.DFP AC.225.DFP PB.090.DFP PB.110.DFP PB.125.DFP PB.140.DFP PB.160.DFP PB.180.DFP PB.200.DFP PB.225.DFP PB.250.DFP PB.280.DFP PB.315.DFP PB.355.DFP PB.400.DFP PB.450.DFP PB.500.DFP PB/560.DFP PB.630.DFP

28 34 42 51 62 78 92 110 133 167 193 250 108 128 135 158 178 188 235 238 288 294 338 376 430 514 530 615 642

106 118 122 142 156 171 191 206 226 261 296 350 206 226 226 261 296 296 350 350 412 412 462 525 586 690 690 804 804

65 75 85 100 110 125 145 160 180 210 240 295 160 180 180 210 240 240 295 295 350 350 400 460 515 620 620 725 725

b

d

18 18 17 17 19 20 21 21 22 26 28 23 21 22 23 25 28 27 32 31 36 35 42 52 56 54 55 62 62

14 14 14 18 18 18 18 18 18 18 22 22 18 18 18 18 22 22 22 22 22 22 22 22 26 27 27 30 30

Bolt holes

Bolt sizes

r

Nm

WT g

4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 16 16 20 20 20 20

M12 M12 M12 M16 M16 M16 M16 M16 M16 M16 M20 M20 M16 M16 M16 M16 M20 M20 M20 M20 M20 M20 M20 M20 M24 M24 M24 M27 M27

3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 4 4 4 4 6 6 6 6 6 6

35 35 35 35 50 50 50 50 50 75 75 120 50 50 50 75 75 90 120 120 150 150 180 225 280 350 400 500 550

400 500 500 600 800 900 1200 1200 1500 1800 2500 2600 1200 1500 1500 2000 2500 2300 3600 3500 5400 5300 7200 11900 16100 22400 21300 33200 30600

Bold items ex-stock, others available to special order

CAUTION:

Suitable for

Socket and butt welding

Socket welding only

Butt welding only

All dimensions in mm

To avoid over tightening we recommend the use of a torque spanner. For a guideline of normal bolt tightening torques, see column Nm above.

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 59


CPV-Chemflo Catalogue August 2011

Deltaflex® Backing Flange Polypropylene Encapsulated Ductile Iron (continued….)

Patented unique design

Ductile iron insert GGG40 (ASTM A536)

Encapsulated with corrosion resistant PP reinforced with 30% fibreglass

Guaranteed safety factor 2.0

Lighter weight for ease of handling

Out performs conventional steel flanges

Suits PP, PVDF, PE, ABS, & PVC stub flanges

During casting of the patented cross-section design ductile iron flange, material is deposited where the highest stress levels are encountered making the Deltaflex flange lighter and easier to handle than conventional plate steel flanges which need approximately 80% more material to achieve matching performance criteria.

The unique flange shape acts like a “Belleville Washer” to compensate for any cold flow of the PP encapsulating material, thus eliminating the need for re-torquing after installation.

The design shape of Deltaflex flanges is based upon FEM calculations (finite element method) and special considerations are given to the performance of the joint including the flange and stub. Stress testing shows Deltaflex flanges out performing conventional plate steel flanges.

All Deltaflex flanges have a guaranteed safety factor of 2.0 based on the yield strength of the material at the stated maximum operating pressures.

Deltaflex flanges are cast in GGG40 (ASTM A536) ductile iron. The black polypropylene material encapsulating the Deltaflex flange is reinforced with 30% fibreglass. PP has excellent resistance to corrosive chemicals in a temperature o o range – 20 to +110 C.

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 60


CPV-Chemflo Catalogue August 2011

Backing Flanges Galvanised Mild Steel b

k

SIZE PN OD NB bar BS10 TABLE E 20 25 32 40 50 63 75 90 110 160

½” ¾” 1” 1¼” 1½” 2” 3” 4” 6”

D

a

CODE

D

a

k (PCD)

b

Hole Width x no. of holes

WT g

SP

10 10 10 10 10 10 10 10 10 10

AC.020.MSE AC.025.MSE AC.032.MSE AC.040.MSE AC.050.MSE AC.063.MSE AC.075.MSE AC.090.MSE AC.110.MSE AC.160.MSE

95 102 114 121 133 152 165 184 216 279

28 34 42 51 62 78 92 110 133 197

67 73 83 87 98 114 127 146 178 235

6 6 6 6 6 8 8 8 8 10

15 x 4 15 x 4 15 x 4 15 x 4 15 x 4 18 x 4 18 x 4 18 x 4 18 x 8 22 x 8

270 285 390 395 495 635 825 1010 1390 2440

1 1 1 1 1 1 1 1 1 1

10 10 10 10 10 10 10 10 10 6

AC.020.MSA AC.025.MSA AC.032.MSA AC.040.MSA AC.050.MSA AC.063.MSA AC.075.MSA AC.090.MSA AC.110.MSA AC.160.MSA

89 98 108 117 127 152 178 190 229 279

28 34 42 51 62 78 92 110 133 197

60 70 79 89 98 121 140 152 190 241

6 6 6 6 6 8 8 8 8 10

15 x 4 15 x 4 15 x 4 15 x 4 15 x 4 18 x 4 18 x 4 18 x 4 18 x 8 22 x 8

240 275 330 380 430 635 1095 1085 1565 2440

1 1 1 1 1 1 1 1 1 1

10 10 10 10 10 10 10 10 10 6

AC.020.MSM AC.025.MSM AC.032.MSM AC.040.MSM AC.050.MSM AC.063.MSM AC.075.MSM AC.090.MSM AC.110.MSM AC.160.MSM

95 105 115 140 150 165 185 200 220 285

28 34 42 51 62 78 92 110 133 197

65 75 85 100 110 125 145 160 180 240

6 6 6 6 6 8 8 8 8 10

14 x 4 14 x 4 14 x 4 18 x 4 18 x 4 18 x 4 18 x 4 18 x 8 18 x 8 22 x 8

270 325 390 540 670 945 860 1245 1510 2560

1 1 1 1 1 1 1 1 1 1

ASA 150 20 25 32 40 50 63 75 90 110 160

½” ¾” 1” 1¼” 1½” 2” 3” 4” 6”

BS4504 10/16 20 25 32 40 50 63 75 90 110 160

½” ¾” 1” 1¼” 1½” 2” 3” 4” 6”

All dimensions in mm

• •

Sizes 20mm – 110mm suitable for socket and butt weld stub and full face flanges. 160mm suitable for socket weld stub and full face flanges only.

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 61


CPV-Chemflo Catalogue August 2011

STUB GASKET EPDM

STUB GASKET FPM

FULL FACE GASKET NEOPRENE BS10 Table E

ENVELOPE GASKET PTFE

Envelope only – For use with above gaskets

Pipe Size OD n.b. 20 ½” 25 ¾” 32 1” 40 1¼” 50 1½” 63 2” 75 90 3” 110 4” 160 6”

Pipe Size OD n.b. 20 ½” 25 ¾” 32 1” 40 1¼” 50 1½” 63 2”

Pipe Size OD n.b. 20 ½” 25 ¾” 32 1” 40 1¼” 50 1½” 63 2” 75 90 3” 110 4” 160 6”

Pipe Size OD n.b. 20 ½” 25 ¾” 32 1” 40 1¼” 50 1½” 63 2” 75 90 3” 110 4” 160 6”

CODE AC.020.RGP AC.025.RGP AC.032.RGP AC.040.RGP AC.050.RGP AC.063.RGP AC.075.RGP AC.090.RGP AC.110.RGP AC.160.RGP

CODE AC.020.RGF AC.025.RGF AC.032.RGF AC.040.RGF AC.050.RGF AC.063.RGF

CODE AC.020.RGE AC.025.RGE AC.032.RGE AC.040.RGE AC.050.RGE AC.063.RGE AC.090.RGE AC.110.RGE AC.160.RGE

CODE AC.020.PEG AC.025.PEG AC.032.PEG AC.040.PEG AC.050.PEG AC.063.PEG AC.075.PEG AC.090.PEG AC.110.PEG AC.160.PEG

OD 32 39 48 59 71 88 104 123 148 200

OD 32 39 48 59 71 88

ID 20 25 32 40 50 63 75 90 110 155

ID 20 25 32 40 50 63

Pack Qty 1 1 1 1 1 1 1 1 1 1

Thickness 3 3 3 3 3 3 3 3 3 3

Pack Qty 1 1 1 1 1 1

Thickness 3 3 3 3 3 3

95 102 114 121 133 152

21 27 34 43 48 60

3 3 3 3 3 3

Hole Width x no. of Holes 15 x 4 15 x 4 15 x 4 15 x 4 15 x 4 18 x 4

184 216 279

89 114 155

3 3 3

18 x 4 18 x 8 22 x 8

OD

OD

ID

ID

30 37 46

17 22 29

69 86 102 121 146 200

47 60 72 87 107 156

Thickness

Thickness 4 4 4 4 4 4 4 4 4 4

Pack Qty 1 1 1 1 1 1 1 1 1

Pack Qty 1 1 1 1 1 1 1 1 1 1 All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 62


CPV-Chemflo Catalogue August 2011

SNAP TYPE - METRIC & INCH COMPATIBLE

PIPE SIZE OD n.b. 20 – 23 ½” 25 – 28 ¾” 31 – 35 1” 39 – 43 1¼” 47 – 51 1½” 60 – 65 2” 72 – 80 2½” 87 – 95 3” PIPE SIZE OD n.b. 20 – 23 ½” 25 – 28 ¾” 31 – 35 1” 39 – 43 1¼” 47 – 51 1½” 60 – 65 2” 72 – 80 2½” 87 – 95 3”

SNAP TYPE - METRIC

SNAP TYPE - INCH

SADDLE TYPE - INCH

PIPE SIZE OD n.b. 110 160 -

PIPE SIZE OD n.b. 4” 6”

PIPE SIZE OD n.b. ½” ¾” 1” 1¼” 1½” 2”

CODE

A

B

C

D

E

F

G

AC.020.PCM AC.025.PCM AC.032.PCM AC.040.PCM AC.050.PCM AC.063.PCM AC.075.PCM AC.090.PCM

56 61 67 80 84.5 96.5 126 137

14 16 16 17.5 20 24 26 26

9 9 9 9 9 9 12 12

6.5 6.5 6.5 6.5 6.5 6.5 8.5 8.5

11 11 11 11 11 11 14 14

3.5 3.5 3.5 3.5 3.5 3.5 4.3 4.3

41 46 52 64 70 80 106 117

CODE

H

H1

I

AC.020.PCM AC.025.PCM AC.032.PCM AC.040.PCM AC.050.PCM AC.063.PCM AC.075.PCM AC.090.PCM

27 30 31.5 37 41 49 70 80

6 10 11.5 14 15 15 15 20

6.5 6.5 6.5 6.5 6.5 6.5 8.5 8.5

WT (g) 10 13 15 21 29 42 75 90

Pack Qty 5 5 5 5 5 5 2 2

CODE

a

b

h

AC.110.PCM AC.160.PCM

139 210

WT (g) 80 220

Pack Qty 1 1

CODE

a

AC.114.PCM AC.168.PCM

140 197

WT (g) 80 220

Pack Qty 1 1

WT (g)

Pack Qty 5 5 5 5 5 5

23 30

i

134 190

b

h 25 30

125 180

i

135 196

CODE

A

C

E

G

AC.021.PCS AC.026.PCS AC.033.PCS AC.042.PCS AC.048.PCS AC.060.PCS

29 40 47 55 62 78

15 24 27 32 37 45

41 44 56 65 67 87

14 15 15 15 15 22

140 180

c 40 90

c 60 90

Bolt L Screw M4 M5 M5 M5 M5 M6

8 10 10 10 10 12

4 6 7 11 12 25

All dimensions in mm

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 63


CPV-Chemflo Catalogue August 2011

Socket Welded Tools A

110v Machine KIT Complete with Fusion Tool Ends for all sizes

110v Machine TOOL

Fusion Tool Ends

No Fusion Ends

PTFE coated Male & Female Block

Metric Range: Image

Inch Range:

Part No.

Size (mm)

Sale £ each

Hire £/week

Image

Part No.

Size (inch)

Sale £ each

Hire £/week

063.CFL

20 - 63

£880.00

£231.00

A

060.CFL

½-2

£924.00

£219.50

110.CFL

20 - 110

£1,613.00

£221.00

114.CFL

½-4

£1,692.00

£211.50

063.FEL

20 - 63

£646.00

£88.50

063.FEL

½-2

£646.00

£88.50

110.FEL

75 -110

£766.00

£116.50

110.FEL

3-4

£766.00

£116.50

A B

C

C

B

B

020.FSE

20

£84.00

£19.10

021.FSE

½

£87.85

£20.10

025.FSE

25

£88.10

£19.90

026.FSE

¾

£92.54

£20.90

032.FSE

32

£87.80

£20.30

033.FSE

1

£99.68

£21.40

040.FSE

40

£94.80

£24.40

042.FSE

£115.81

£25.60

050.FSE

50

£113.80

£25.20

048.FSE

£119.57

£26.50

063.FSE

63

£124.00

£27.90

060.FSE

2

£130.36

£29.30

075.FSE

75

£189.20

£37.70

-

-

-

-

090.FSE

90

£199.10

£43.80

089.FSE

3

£209.12

£46.00

110.FSE

110

£225.90

£49.50

114.FSE

4

£237.24

£52.10

160.FSE

160

£323.60

£71.30

168.FSE

6

£323.57

£74.80

C

Electro-Fusion Tools Available in Metric Sizing Only: Image

Part No.

Size (mm)

D

001.EFT

E

F

Sale £ each

Hire £/week

20-225

POA

£130.40

001.PBS

50-225

POA

£68.60

002.PBS

20-63

POA

POA

063.CLA

16-63

POA

£18.70

180.CLA

63-180

POA

POA

250.CLA

180250

POA

POA

D

Welding Machine

E

F

Peeling/Bevelling Tools

Clamp Sets (mm)

For use with 39.5v constant voltage fittings only

Note: when placing an order please prefix each part number with TS for Tool Sale or TH for Tool Hire

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 64


CPV-Chemflo Catalogue August 2011

Specification Clauses Metric Polypropylene Beige Grey Pressure Pipe Metric pressure polypropylene pipes shall be manufactured from beige grey (RAL 7032) polypropylene block copolymer (PP-B) to dimensions and tolerances as specified in ISO 15494 : 2003. The pipe shall have a high impact resistance particularly at sub zero temperatures to -20°C. The quality standards and testing regime for the manufacture of the pipe shall be to DIN 8078 (Type 2 (PP-B)):1994. The pipes shall be Chemflo metric polypropylene pressure pipes from CPV Ltd. (01794 322884). Metric Polypropylene Beige Grey Pressure Fittings Metric pressure polypropylene fittings shall be manufactured from beige grey (RAL 7032) polypropylene block copolymer (PP-B) to dimensions and tolerances as specified in DIN 16962 & ISO 7279:1984 and ISO 15494 : 2003 Type B. The quality standards and testing regime for the manufacture of the fittings shall be to DIN 16962-5 and ISO 15494 : 2003. The fittings shall be Chemflo metric polypropylene pressure fittings from CPV Ltd. (01794 322884). Metric Polypropylene Beige Grey Pressure Valves Metric pressure polypropylene valves shall be manufactured from beige grey (RAL 7032) polypropylene homopolymer (PP-H) to dimensions and tolerances as specified in DIN 3442. The valve connections shall be manufactured to DIN 16962 (Socket & butt fusion), ANSI ASA DIN JIS (Flanges. The quality standards and testing regime for the valve shall be to DIN 3442 TI and certified DIN EN19. The valves shall be Praher metric polypropylene pressure valves from CPV Ltd.(01794 322884). Inch Polypropylene Beige Grey Pressure Pipes Inch pressure polypropylene pipes shall be manufactured from beige grey (RAL 7032) polypropylene block copolymer (PP-B) to materials, dimensions, tolerances, marking and test methodology as specified in BS 4991: 1974 Series 2. The pipe shall have a high impact resistance particularly at sub zero temperatures to -20°C. The pipes shall be Chemflo inch polypropylene pressure pipes from CPV Ltd. (01794 322884). Inch Polypropylene Beige Grey Pressure Fittings Inch pressure polypropylene fittings shall be, manufactured from beige grey (RAL 7032) polypropylene copolymer (PP-B) to fit pipes of dimensions and tolerances as specified in BS 4991: 1974 Series 2. The fittings shall either be socket fusion (10 bar), or threaded (6 bar) up to 4” diameter. The fittings shall have a high impact resistance particularly at sub zero temperatures to -20°C. The fittings shall be Chemflo inch polypropylene pressure fittings from CPV Ltd. (01794 322884). Inch Polypropylene Beige Grey Pressure Valves Inch pressure polypropylene valves shall be socket fusion type, manufactured from beige grey (RAL 7032) polypropylene homopolymer (PP-H) to fit pipes of dimensions and tolerances as specified in BS 4991: 1974 Series 2. The quality standards and testing regime for the valve shall be to DIN 3442 TI and certified DIN EN19. The valves shall be Praher inch polypropylene pressure valves from CPV Ltd. (01794 322884). Inch Polypropylene Pure / Natural Pressure Pipes Inch pressure polypropylene pipes shall be manufactured from natural pure polypropylene block copolymer (PP-B) to materials, dimensions, tolerances, marking and test methodology as specified in BS 4991: 1974 Series 1. The pipes shall be Chemflo inch natural polypropylene pressure pipes from CPV Ltd. (01794 322884). Inch Polypropylene Pure / Natural Pressure Fittings Inch natural pressure polypropylene fittings shall be, manufactured from pure unpigmented polypropylene block copolymer (PP-B) to fit pipes of dimensions and tolerances as specified in BS 4991: 1974 Series 1. The fittings shall be socket fusion (10 bar) up to 4” diameter. The fittings shall have a high impact resistance particularly at sub zero temperatures to -20°C. The fittings shall be Chemflo inch natural polypropylene pressure fittings from CPV Ltd. (01794 322884). Metric Polyvinylidene Fluoride (PVDF) Pressure Pipe Metric pressure PVDF pipes shall be manufactured from pure un-pigmented Solef PVDF to dimensions and tolerances as specified in BS ISO 10931 Pts 1-5 : 1997 (Pipes, Fittings and Valves). The quality standards and testing regime for the manufacture of the pipe shall be to BS ISO 10931 Pts 1-5 : 1997 (Pipes, Fittings and Valves). The pipes shall be Chemflo metric PVDF pressure pipes from CPV Ltd. (01794 322884). Metric Polyvinylidene Fluoride (PVDF) Pressure Fittings Metric pressure PVDF fittings shall be manufactured from pure un-pigmented Solef PVDF to dimensions and tolerances as specified in BS ISO 10931 Pts 1-5 : 1997 (Pipes, Fittings and Valves). The quality standards and testing regime for the manufacture of the fittings shall be to BS ISO 10931 Pts 1-5 : 1997 (Pipes, Fittings and Valves). The fittings shall be Chemflo metric PVDF pressure fittings from CPV Ltd. (01794 322884). Metric Polyvinylidene Fluoride (PVDF) Pressure Valves Metric pressure PVDF valves shall be manufactured from pure un-pigmented Solef PVDF to dimensions and tolerances as specified in BS ISO 10931 Pts 1-5 : 1997 (Pipes, Fittings and Valves). The valve connections shall be manufactured to BS ISO 10931 Pts 1-5 : 1997 (Pipes, Fittings and Valves). The quality standards and testing regime for the valve shall be to ISO / FDIS 9393-2 and certified DIN EN19. The valves shall be Praher metric PVDF pressure valves from CPV Ltd.(01794 322884).

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 65


CPV-Chemflo Catalogue August 2011

Conditions of Sale 1) General: The acceptance of this tender includes the acceptance of the following terms and conditions. Notwithstanding any terms or conditions of purchase communicated by the Buyer to the Company at any time orders are only accepted on the foregoing terms and conditions of sale, and no variation thereof, or term or condition thereof (whether purported to be made or imported before or after the placing of the order) shall be binding on the Company unless expressly accepted by it in writing. Any concession or waiver made by the Company to the Buyer at any time shall not prejudice the exercise by the Company of its rights hereunder. An order may be deemed accepted by the Company when it is duly acknowledged in writing, orally or by conduct.

g) Work to the buyers own drawings and design is undertaken only on his own guarantee that they do not infringe any British or Foreign patents and that the buyer also undertakes to indemnify us against all judgments, decrees, costs and expenses resulting upon such infringements should any claim be made upon us. 10) Damage in transit:

2) Cancellation: Orders received and acknowledged by us shall not be subject to cancellation, either wholly or partially, without our consent, and delay in delivery or cancellation of customer’s contracts will not be regarded as constituting sufficient reason or cause for termination of the contract.

Where transit in Great Britain is included we will repair or replace at our option, free of charge, goods damaged in such transit, provided the carriers and ourselves receive written notification of such damage within three days of delivery, but not otherwise. 11) Storage:

3) Quotations: Quotations unless previously withdrawn shall be valid for a period not exceeding 30 days from their date of issue.

If we do not receive forwarding instructions by the agreed date of delivery, a charge will be made for storage and fire insurance, and goods shall be paid for as if delivery had taken place. 12) Dies and Moulds:

4) Delivery: Any stipulated period of time for delivery shall date from the receipt by us of the Buyer’s written Order to proceed or of all the necessary information, drawings etc. to enable us to put the work in hand, whichever be the later. Every effort will be made to keep to delivery dates but no liability can be accepted for the loss caused through delay. Unless otherwise agreed, a special charge will be made by us for any special delivery of goods ordered by the Buyer. In the case of period contracts calling for deliveries at stated intervals, if any variation in the delivery rate is required a minimum of one clear month’s notice must be given of any such variation. Should manufacture, despatch or delivery be delayed by war, fire, strikes, lockouts, civil commotion, accidents, defective material, or by the act or default on the part of the purchaser, or by any cause whatsoever beyond our reasonable control, a reasonable extension of time shall be granted.

Dies and Moulds necessary for the production of manufactured goods, remain our property, even when the Buyer has been debited with part cost. 13) Ancillary Equipment: When purchasers specify any particular make of Ancillary Equipment, we shall not be held responsible for the quality of same, or for any delay in delivery, and non-delivery of such specified Ancillary Equipment, shall not delay payments for work except to the extent of the cost to us of items not delivered. 14) Terms of Payment a) For goods supplied only, Strictly Net Cash within 30 days of despatch.

5) Carriage: Goods despatched from our Works are subject to Carriage and Packing charges. 6) Drawings etc: All illustrations, preliminary drawings, specifications, and particulars of weights and measures submitted with this tender are approximate only, and the descriptions contained in our catalogues and other advertisement matter are intended merely to present a general idea of the goods and are not necessarily binding in detail. 7) Inspection: Goods manufactured by us are carefully inspected and tested before despatch, facilities for inspection will be provided at our works. In the event of examinations being required during construction be an external authority, these will be charged for extra unless such examinations have been definitely specified and included in our tender. In any case, it is to be clearly understood that tests and inspections are not to delay the progress of work. 8) Erection: This tender covers the terms of the specification only, and unless otherwise expressly stated, does not include any of the following:Builders, Joiners, Masons, Plumbers, Painters, Electricians or any other trades works, supply and erection of scaffolding, ladders or movable appliances, hoisting and or lowering gear, fuel, water, gas or electric current, lighting, fees of District Surveyor, insurance inspectors or any other such fees. we have assumed a clear site, free from all obstructions and ease of access from road. Any expense or extra cost due to difficult, abnormal or unusual circumstances affecting transport, delivery or erection, not communicated to us before we tender, and not provided for in the tender, will be charged as an extra. the purchaser to be responsible for Employer’s Liability and Workmen’s Compensation of all labour they supply us on the contract, our responsibility extending only to any Superintendent and labour directly organised and paid by us. 9) Liability: a) Whilst every endeavour is made to supply goods of sound workmanship and material, no guarantee or warranty is given or to be implied as to the soundness, workmanship, or efficiency of any article supplied for any purpose. b) If any goods show defects arising solely from faulty materials and or workmanship, our liability shall be limited to repairing or replacing such goods, but no such liability shall arise unless notification of such defects is received by us within 30 days from receipt of goods. Save as aforesaid, all conditions, liabilities and warranties express or implied by statute, common law or otherwise are excluded. c) We shall be under no liability whatsoever for the cost of removing, fixing or for any other consequential loss or damage direct or indirect of whatsoever nature. d) We can accept no responsibility for any drawing, design or specification not prepared by us, and submission of this tender does not constitute any warranty, guarantee, representation or opinion of the practicality of construction or of the efficiency, safety or otherwise of materials to be supplied or work to be executed by us in accordance therewith and the cost of any additional work caused by defects in any such drawings, designs or specifications shall be chargeable as an extra. e) In no case shall be liable for any consequential loss or damage caused directly or indirectly by any defect or otherwise howsoever

QALIT078 / Issue 2.1

f) It the apparatus is put into operation by the customer or by us at his request before it is handed over, the customer is liable for any damage or loss, direct or indirect thereby caused and also for any extra work thereby entailed.

b) For goods supplied and erected. Payment shall be made as the work proceeds of ninety percent of the value of the work executed and of materials delivered on the site (whether fixed or unfixed), such payment to be made within one month of application. If default is made in any payment due, then we may suspend or abandon the work, and remove unfixed materials, tools and other equipment from site. Any such cancellation or suspension shall not give rise to any claims whatsoever by the Buyer and shall be without prejudice to the Company’s right to recover any amount due from the Buyer and the exercise of any other rights by the Company. Five percent shall be paid when the installation is completed, and the balance one month thereafter. Interest at 4% over bank rate to be charged on all overdue accounts. 15) Passing of Property: a) The property in the goods shall not pass to the Buyer and the Buyer shall keep the goods as Bailee and Trustee for the Company until the price of the goods shall have been wholly paid and until any other sums whatsoever which are due from the Buyer to the Company shall have been paid in full. Notwithstanding the above the Buyer shall be entitled to sell the goods to third parties in the normal course of business, but the proceeds of any such sale shall when any sum whatsoever is due from the Buyer to the Company be held in Trust for the Company. b) The Company shall be at liberty if at any time the whole or any part of the price of the goods supplied under the contract has not been paid after it has become due to enter on to any land where goods supplied to the Buyer under any contract may be (including land of third parties where the Buyer has a right of possession, or other possessary right to the goods against such third parties) to recover possession of the same. Upon recovery of possession of the goods, the risk in such goods repossessed shall revert to the Company. In the case of the sale of equipment and/or components or attachments thereto the provisions of this clause shall apply with equal force and effect and the goods shall continue to be in the ownership of the Company until the whole price of the goods has been paid notwithstanding that the goods may have been affixed to any land. Any expenses involved in the removal of the goods or damage caused to any land by the Company in the exercise of it’s powers under this clause shall be borne by the Buyer. c) If any of the goods are processed into, incorporated in, used as materials for, or mixed with any other goods or materials prior to such payment, the property (but not the risk) in the whole of such other goods or materials shall pass to the Company at the moment of such processing, incorporation, use or admixture and shall remain with the Company until payment of all such monies as are specified in sub-clause (a) hereof. 16) Goods Returned for Credit: We reserve the right to decide whether goods can be accepted back for credit. Goods returned to us for credit will not be accepted unless previously agreed by us in writing. Goods returned by prior written agreement will be subject to inspection before any offer of credit is made to the Buyer. Credit allowed on such goods will be subject to a deduction of charges for inspection, cleaning, restocking and rejects. Fabricated and nonstandard goods can not be accepted for credit. 17) Legal Construction: The contract shall in all respects be constructed and operated as an English contract and in conformity with English law. 18) The titles of the Clauses shall not effect their legal construction 19) Price variation: Materials, Labour and Transport - This tender is based on the prices of materials, labour and transport ruling at the date of tender, and we reserve the right to amend the tender price to meet any variations in these prices due to legislation, Government Orders, regulations of Directors changes in the national agreement and conditions in the industry or any other cause.

www.ProcessPipes.co.uk

Page 66


CPV-Chemflo Catalogue August 2011

QALIT078 / Issue 2.1

www.ProcessPipes.co.uk

Page 67


Chemflo Catalogue  

A wide range of Polypropylene pipes and fittings

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