Pressure Equipment Brochure - Langfields LTD & CPE Pressure Vessels

A DVA N C E D W E L D I N G S O LU T I O N S

PRESSURE EQUIPMENT

PE RFO RM AN C E / QUALIT Y / D E LIVE RY

“We are devoted to welding perfection, with a passion to provide industry leading, advanced welding solutions on a global scale.”

PRESSURE EQUIPMENT

SITE AND SHUTDOWN SERVICES

PIPELINE WELDING SOLUTIONS

NUCLEAR PROJECTS

Our Offering

With vast experience of manufacturing, in various markets stretching globally, we can provide a range of quality fabricated pressure equipment supported with technical design to project specifications and industry certification.

CPE Langfields dedication to the latest fabrication and welding techniques belies a history which stretches back to the 1800’s, Langfields are one of the UK’s leading fabricators of the Nickel Alloys, Duplex Stainless Steel, Stainless Steel, Titanium, Zirconium, Tantalum range of materials.

For over 70 years CPE have had a strong market presence in the supply of pressure vessels into the global oil & gas industry. Specialising in stainless steels and exotic alloys, CPE have a large variety of accreditations and vast expertise in welding to meet the requirements of most domestic and international markets

langfields.com

pressure-vessels.co.uk

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Specialist Materials

Nickel 200 & 201 Nickel Alloys 400, 600 series, 800 series & 825 Hastelloy C276, C22, C2000, B2, B3, G30, G35 & X Alloy 59 & 686 Copper Nickel Alloys Titanium Grades 1, 2, 3, 5 & 7 Duplex Stainless Steels Super Duplex Stainless Steels Alloys 904L, 2RE69, 254 SMo etc 300 Series Stainless Steel Standard, Low Temp & Specialised Carbon Steels

Our Facilities

Purpose built facilities, across three sites, offering exceptional quality, technical ability & experience in design & manufacture of a host of products.

Salford

Dunfermline

Tamworth

158 Liverpool St Salford M5 4LJ

Pitreavie Business Park Queensferry Rd Dunfermline KY11 8UE

Apollo, Lichfield Road Industrial Estate, Tamworth, Staffordshire B79 7TA

Total undercover fabrication area 2050m2

Total undercover fabrication area 3729m2

Total undercover fabrication area 930m2

One fabrication workshop.

Five fabrication workshops.

Two fabrication workshops.

Outside yard storage 2250m2

Outside yard storage 2562m2

Office Space 280m2

Office Space 332m2

Office Space 240m2

Lift capacity of 20,000Kg

Lift capacity of 60,000Kg

Lift capacity of 90,000Kg

Maximum under hook size 8m

Maximum under hook size 5m

Maximum under hook size 7.6m

Maximum door size 6m x 5m

Maximum door size 9m x 6m

Maximum door size 6m x 6.1m 4 –5

Products 01.

Pressure Vessels General Vessels Vessels can be manufactured up to 6000mm diameter Range of thicknesses to upwards of 75thk 40m length Upwards of 90T weight

Products General Vessels

Due to our flexibility, in house design & extensive vessel experience, our group can design a wide range of products for various service in all shapes & sizes.

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High Pressure Resonator

5000Ltr Buffer Vessel

Deaerator Vessel

• J ohan Sverdrup Phase 2 Riser Platform • Norsok M630 Materials • 340 Bar G Pressure Test

• Pacific Sharav Drilling Rig • 316/L Stainless Steel • DNV-OS-E101 Certified

• 3.8m ID x 20m T/T 16mm thk in P355 Carbon Steel for Johan Sverdrup II Project

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Scrubber Vessel

Circulation Seal Pot

Vacuum Chamber

• Manufactured in 22% Duplex 10mm thk shell & cone. Design in acc with EN13445

• Manufactured in A516 Gr 70 carbon steel. Designed to PD5500 and PED Mod G for chemical industry application.

• 1.5m dia x 2m lg in 8mm thk 316L SS for use in the space sector

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Products 01.1

Pressure Vessels Fire Protection

01.

Hydrophore Vessel Johan Sverdrup | Statoil 22,000Ltr Super Duplex vessel, used to support a large fire suppression system offshore Norway.

EN13445 & NORSOK

Products Hydrophore Vessels

We can support a wide range of fire protection equipment packages to all major offshore specifications in various materials

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Foam Accumulator (Bladder Type)

Dry Chemical Storage Tank

Floatafoam Vessel

Johan Sverdrup | Equinor

Multiple Middle East | Qatar Petroleum

Johan Castberg | Equinor • 1-Off SS 316/L 60Ltr foam accumulator for local fire suppression.

• 4-Off 270ltr SS 316/L Dry • Chemical Storage Tanks.

• EN13445 & NORSOK

• 180Ltr SS 316/L PD5500 Vessel • Used on a fire detection and extinguish package

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Sprinkler Skid Vessel

Air Receivers

4-Way Fire Hydrant

White Rose | Husky Energy

Yibul Khuff | PDO

Hamad Int Airport | Qatar Petroleum

7000Ltr SS 316/L Sprinkler Vessel used to assist fire fighting equipment • ASME U & CRN (Canadian) Certification

• Various SS 316/L air receivers to support valve actuation for fire suppression systems.

• ASME U & client specifications

• 49-Off 4-Way Carbon Steel Hydrant • Fitted with clients valves & specific paint system

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Products 01.2

Pressure Vessels Heater Housings

01.

6�NB Heater Housing Molikpaq PA-A Platform | Sakhalin Energy 2-Off Titanium Gr2 Heater Housings.

ASME U & Russian CUTR Certification

Products Heater Housing

With full design capability, using the latest software and techniques, we can review and analyse all loading cases

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Dual Stack Heater Housing

6”NB Heater Housing

4”NB Heater Housing

YAYA Oil Refinery | NefteKhimServis

PDO

National Grid

• 10”NB Alloy 800 Dual Stack Housing.

ASME (NCMS) & CUTR Certification

• 7-Off 6”NB SS 316/L Heater Housing.

• ASME U with Shell DEP specifications.

• Calculated loads with full NDT & PMI

• 4”NB Carbon Steel Heater Housing.

• PD5500 Cat 1 with PV3 Specifications.

• Externally painted 3 Coat system

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6”NB Carbon Steel Heater Housing

4”NB Heater Housings

10”NB Carbon Steel heater Housing

UK Domestic

• 2-Off 4”NB Carbon Steel Heater Housings.

• ASME (NCMS) & CUTR Certification.

• Supplied to client uncoated

• 4-Off Low Temperature Carbon Housings.

• ASME (NCMS) & PED. • Supplied uncoated.

Omsk Refinery | Gazprom

CORAL South LNG | Eni • • • •

10”NB Carbon Steel Heater Housing.

ASME U ‘Part’ with NBBI Registration.

Thermal analysis & full loadings.

3 Coat Offshore Specification.

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Products 01.3

Pressure Vessels Filter Vessels

01

Duplex Absorption Vessel Lam-28 Platform (Caspian Sea) Dragon Oil Turkmenistan Ltd • 2-Off Duplex Absorption Filters with machined internals • ASME (NCMS) & Project Specifications

Products Filter Vessels

We can supply Filter Housings to the global market against a number of specifications and accreditations. We can offer machining after welding to work to tight tolerances.

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Hydrocyclone Vessel

Activated Carbon Filter

Mixed Bed Media Filter

Afreen Ebok Mopu (Nigeria) | Oriental Energy

Sakhalin II | Sakhalin Energy Co

Kashagan Offshore | Agip KCO

• 2-Off Super Duplex Filter housings • Full Nozzle/Wind loading & impact tested materials • ASME U & CUTR Certification

• 2-Off Super Duplex Media Bed Filter • ASME U with Cyclic Loading for Seawater Filtration

• 1-Off Carbon Steel 42”NB Hydrocyclone Vessel • ASME U & Glass Flake Lined

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Media Bed Filters Molikpaq PA-A Platform | Sakhalin Energy • 6-Off Super Duplex Media Bed Filters • ASME U & Russian CUTR Certification

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Products 01.4

Pressure Vessels Water Vessels (DWI)

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1400Ltr Surge Vessel UK Domestic

• PD5500 Cat 2/PED • Cyclic loading on external elbow • Southern Water

Products Water Vessels (DWI)

Our Tamworth facility holds the DWI Drinking Water Inspectorate. We can design & manufacture water industry vessels and pipework with extensive experience within the water sector.

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Horizontal Surge Vessel

Vertical Separator Vessel

4-Off Potable Water Tanks

SS 316/L

SS 316/L

SS 316/L

• Severn Trent Water • Full cyclic loading • Dip Pickle & Passivation

• End User - Thames Water • Internal plates & headers • DWI paint system

• End User - Yorkshire Water • Full Vacuum Calculations • Pickle & Passivated.

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Surge Vessel in Construction

Horizontal Surge Vessel

SS 316/L

SS 316/L

• End User - Thames Water • Quick turn around for emergency replacement • Pickle & Passivated

• End User - Anglian Water • Full Range Cycles & loadings • Pickle & Passivated

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Products 02.

Air Receivers

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Air Receivers

Carbon Steel Air Receivers

Nuclear Grade Air Receivers

Stocking smaller end caps & pipe from 3”NB to 12”NB in stainless steel 316/L allows us to provide a quick turn around on smaller air receivers.

Petrobras | Petrobras P-55

Back-Up Diesel Engines - Various

• Various Carbon Steel Air Receivers • ASME U Stamp with NR-13 Certification & full nozzle loadings

• End User - EDF Energy • 46-Off 2300Ltr SS 316/L Air Receivers • EN13445 100% Radiography & Full TIG welded

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2000Ltr Air Receiver Shell Refhyne | Shell • 2-Off 2000Ltr SS 316/L Receiver • EN13445/PED • Seismic & Wind Loadings with full dip pickle.

We can provide a host of Air Receiver & volume tanks in a wide range of sizes & pressures. Ranging from 0.5ltrs to 10,000ltrs for various applications 16–17

Products 03.

Hastelloy Column Internals Columns can be supplied to client specification, fully dressed with ladders and platforms, fireproofing, thermal insulation, instrumentation, full electric fit out, internal packing, valves and utility lines.

Over 60 years experience in the design and manufacture of pressure vessels for many industrial sectors including the chemical, pharmaceutical oil & gas nuclear and defence.

Products 04.

Storage Tanks

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Crude Product Storage Tank

60,000 Ltr Storage Tank

Caustic Storage Tank

4.7m ID x 6m manufactured from 6mm thk 316L SS .

3.5m ID x 6m long manufactured from 316L SS, internally polished for chemical industry application.

Manufactured from 316LSS 3.5m dia 6mm thk

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Rectangular Tank

Alloy 825 Storage Tank for the chemical industry

Manufactured from 316L SS with Finite Element Analysis carried out by Langfields

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Products 05.

Reactor Vessels

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Jacketed 904L

Jacketed Duplex Reactor

Jacketed Alloy C22 Reactor

Stainless Steel reactor

12mm thk 22% Duplex Reactor Vessel with spiral half pipe jacket for shell and bottom dish with 3”NB sch 10s pipe.

Jacketed Reactor Vessel manufactured from Alloy C22 16mm thk. Total weight 4,550kg Top head nozzle arrangement verified by Finite Element Analysis

• 3,140mm ID x 25mm thk for chemical industry • Approx. weight 19,800kg

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Hastelloy C22 Jacketed Reactor

ST40 Fusion Device

Polished Internally for the Pharmaceutical Industry

Precision manufacture in 316L SS in seven sections and assembled at Langfields

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Products 06.

Heating & Cooling Coils

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Hastelloy C22

Alloy 825

Stainless steel pancake coil

Polished Triple coil with Agitator for Pharmaceutical Industry

4 start coil manufactured from 1 1/2”NB sch 40 pipe in Alloy 825 Diameter ranges from 854mm to 1524mm

40mm od x 1.5mm wall

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1 1/2nb sch 40s Nickel 200 Coils

Super Duplex Reactor and Coil

Manufactured for Chemical Industry

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Products 07.

Heat Exchangers

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Titanium Gr 7 Heat Exchangers

Stainless Steel Heat Exchanger Welded Tube / Tube Plate

Stainless Steel Heat Exchanger

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Nickel Heat Exchanger

Automated Tube end welding on stainless steel heat exchanger

1230mm OD x 6694mm lg constructed of Nickel 201 material completed with 290 Nickel 201 Tubes. Weight 8 Ton

Products 08.

Furnace Headers

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Alloy 800H Furnace Headers

Alloy 800 Site Welding utilizing Orbital Equipment

Alloy 800 Site welding, weld profile upon completion utilisation of orbital welding equipment

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Langfields Ltd Our Capabilities

With experience in global markets we can design & manufacture to a wide range of design codes. This, supported with accreditations such as the ASME U/UM & R stamps, mean we can supply to all four corners of the globe.

Design Codes and Directives

Design

Accreditations

PD5500

FEA

ISO 45001

ASME VIII-1 U Stamp

AutoCAD Inventor Professional 2019

ISO 14001

ASME VIII-1 UM Stamp PED 2014/68/EU EN13445 NORSOK CU TR Certification Australian AS1210 specifications National Board registration DWI regulations (Drinking Water Inspectorate)

Ansys Mechanical Pro with Design Modeler Finglow

ISO 9001 ISO 3834-2 CU TR (Formerly GOST) Drinking Water Vessels

PV Elite Nozzle PRO AutoCAD 2D AutoCAD 3D PV Elite OhmTech

NBBI R Certificate NBBI NB Certificate Fit 4 Nuclear (F4N) Achilles FPAL Verified EN 1090

DNV/Lloyd/ABS NR-13 DOSH ARH CRN

Having skilled engineering at each facility, all design is completed in-house using various packages. Using both 2D & 3D software, together with specific pressure vessel calculation packages allows us to manage all aspects of design.

Our Markets Welding at the core

We have a long history providing solutions to complex site issues across a variety of sectors. The variety of services offered demonstrates our ability to offer customised solutions to key clients across a variety of sectors.

Our Sectors Refinery Chemical Fertiliser Pharmaceutical Nuclear Utilities

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Our services Quality assurance and accreditation

Excellent HSEQ performance is one of our core principals.

We take a highly proactive approach to managing health, safety, environmental and quality systems to create and maintain a safe environment at all our facilities and projects.

Accreditations

Every employee from apprentice to senior management is a key contributor to ensuring successful implementation of Health & Safety policies and assumes a personal responsibility for their own actions and those of others.

We set ourselves demanding targets in this area and ensure that our HSEQ values are supported by personal objectives from the management team.

To monitor our performance we set active and reactive Key Performance Indicators. By developing trust between employees, contractors and clients we ensure that HSEQ issue are raised, tracked and closed effictively, thereby improving performance.

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To get in touch 158 Liverpool Street, Salford, Manchester M5 4LJ

Pitreavie Business Park, Queensferry Road, Dunfermline KY11 8UE

Tamworth Apollo, Lichfield Road Industrial Estate, Tamworth, Staffordshire, UK, B79 7TA

Tel: +44 (0)161 736 4506 Email: sales@langfields.com

Tel: +44 (0)1383 841099 Email: sales@langfields.com

Tel: +44 (0)1827 68710 Email: sales@cpe-ltd.com

PERFORMANCE / QUALIT Y / DELIVERY