New tools 2017

passion for precision

High-performance milling tools New tools 2017

New cutting data calculator

ToolExpert MFC

End milling tools for steel, stainless steel, titanium and nickel Cylindrical N° 8500 / 8600

NX-NVDS

MB-NVDS new!

MB-NVDS Base-X

N° 8102 / 8202

Base-X

N° 8101 / 8201

X-Generation

Smooth-edged, normal version

MB-NVDS Base-X

N° 8105 / 8205

NB-NVDS Base-X

N° 8100 / 8200

NB-NVS Base-X

N° 8304 / 8404

X B B B B B

Roughing

d1 4 – 20

Finishing

Roughing HPC

d1 4 – 20

Roughing HDC Finishing Roughing HPC

d1 4 – 20

Roughing HDC Finishing Roughing HPC

d1 6 – 20

Roughing HDC Finishing Roughing

d1 4 – 20

Finishing

Roughing

Rm

HRC

Ti

850-1500

48-56

Titanium

Rm

HRC

<850-1500

48-56

Rm

HRC

<850-1500

48-56

Rm

HRC

<850-1500

48-56

Rm

Inox

Inox Ti

Finishing

Rm

7

Inox Ti

9

Inox Ti Ti

<850-1300 Stainless d1 2 – 20

5

Titanium

Inox

11 13 15

<850-1100 Stainless

Smooth-edged, medium length version MB-NVDS new!

MB-NVDS Base-X

N° 8112 / 8212

Base-X

N° 8111 / 8211

MB-NVDS Base-X

N° 8115 / 8215

NB-NVD Base-X

N° 15210 / 15310

B B B B

Roughing HPC

d1 4 – 20

Roughing HDC Finishing Roughing HPC

d1 4 – 20

Roughing HDC Finishing Roughing HPC

d1 6 – 20

Roughing HDC Finishing Roughing

d1 6 – 20

Finishing

Rm

HRC

<850-1500

48-56

Rm

HRC

<850-1500

48-56

Rm

HRC

<850-1500

48-56

Rm

Inox

Inox Ti

17

Inox Ti

19

Inox Ti Ti

<850-1300 Stainless

Titanium

21 23

Smooth-edged, extra-long version 5.2xd MB-NVDS new!

Base-X

N° 8121 / 8221

B

Roughing HPC

d1 6 – 20

Roughing HDC Finishing

Rm

HRC

<850-1500

48-56

Rm

Inox

Inox Ti

25

Profiled, normal version NB-RPS SupraCarb® Base-X

N° 8302 / 8402

B

Roughing

d1 4 – 20

Finishing

27

<850-1100 Stainless

Multicut XF new!

X-Generation

Finishing, long version N° 15254

X

Roughing Finishing

d1 6 – 20

Rm

HRC

Inox

850-1500

48-60

Stainless

29

www.fraisa.com 3

P P Steel 1100 - 1300 N/mm2

␸Z

P P Hardened tool steel 52 - 56 HRC

P Titanium alloys >300 HB [Ti6Al4V]

P

Application

ap

Material Steel 850 - 1100 N/mm2

P P Steel 1100 - 1300 N/mm2

P P Hardened tool steel 52 - 56 HRC

P Titanium alloys >300 HB [Ti6Al4V]

P www.fraisa.com 4

vc [m/min]

fz [mm]

ap [mm]

ae [mm]

n [min-1]

vf / vfZ [mm/min]

Q [cm3/min]

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

150 150 150 150 150 150 150 150

0.030 0.035 0.040 0.050 0.065 0.075 0.085 0.100

6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

1.6 2.0 2.4 3.2 4.0 4.8 6.4 8.0

11935 9550 7960 5970 4775 3980 2985 2385

1430 1335 1275 1195 1240 1195 1015 955

13.5 20.0 27.5 46.0 74.5 103.0 156.0 229.0

20° 20° 20° 20° 20° 20° 20° 20°

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

115 115 115 115 115 115 115 115

0.030 0.035 0.040 0.050 0.065 0.075 0.085 0.100

6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

1.6 2.0 2.4 3.2 4.0 4.8 6.4 8.0

9150 7320 6100 4575 3660 3050 2290 1830

1100 1025 975 915 950 915 780 730

10.5 15.5 21.0 35.0 57.0 79.0 120.0 175.0

17.5° 17.5° 17.5° 17.5° 17.5° 17.5° 17.5° 17.5°

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

50 50 50 50 50 50 50 50

0.015 0.020 0.025 0.030 0.035 0.045 0.055 0.070

6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

1.6 2.0 2.4 3.2 4.0 4.8 6.4 8.0

3980 3185 2655 1990 1590 1325 995 795

240 255 265 240 225 240 220 225

2.5 4.0 5.5 9.0 13.5 20.5 34.0 54.0

15° 15° 15° 15° 15° 15° 15° 15°

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

60 60 60 60 60 60 60 60

0.020 0.025 0.030 0.040 0.045 0.055 0.065 0.080

6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

1.6 2.0 2.4 3.2 4.0 4.8 6.4 8.0

4775 3820 3185 2385 1910 1590 1195 955

380 380 380 380 345 350 310 305

3.5 5.5 8.0 14.5 20.5 30.0 47.5 73.0

12° 12° 12° 12° 12° 12° 12° 12°

d1 [mm]

z

vc [m/min]

fz [mm]

ap [mm]

ae [mm]

n [min-1]

vf / vfR [mm/min]

Q [cm3/min]

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

120 120 120 120 120 120 120 120

0.025 0.025 0.030 0.040 0.050 0.055 0.065 0.075

5.0 6.3 7.5 10.0 12.5 15.0 20.0 25.0

4 5 6 8 10 12 16 20

9550 7640 6365 4775 3820 3185 2385 1910

955 765 765 765 765 700 620 575

19.0 24.0 34.5 61.0 95.5 126.0 198.5 287.5

32° 32° 32° 32° 32° 32° 32° 32°

8.0 10.4 12.0 16.0 20.0 24.0 32.0 40.0

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

90 90 90 90 90 90 90 90

0.025 0.025 0.030 0.040 0.050 0.055 0.065 0.075

5.0 6.3 7.5 10.0 12.5 15.0 20.0 25.0

4 5 6 8 10 12 16 20

7160 5730 4775 3580 2865 2385 1790 1430

715 575 575 575 575 525 465 430

14.5 18.0 26.0 46.0 72.0 94.5 149.0 215.0

28° 28° 28° 28° 28° 28° 28° 28°

9.4 12.2 14.1 18.8 23.5 28.2 37.6 47.0

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

40 40 40 40 40 40 40 40

0.010 0.015 0.020 0.025 0.025 0.035 0.040 0.055

5.0 6.3 7.5 10.0 12.5 15.0 20.0 25.0

4 5 6 8 10 12 16 20

3185 2545 2120 1590 1275 1060 795 635

125 155 170 160 130 150 125 140

2.5 5.0 7.5 13.0 16.5 27.0 40.0 70.0

24° 24° 24° 24° 24° 24° 24° 24°

11.2 14.6 16.8 22.5 28.1 33.7 44.9 56.2

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

50 50 50 50 50 50 50 50

0.015 0.020 0.025 0.030 0.035 0.040 0.050 0.060

5.0 6.3 7.5 10.0 12.5 15.0 20.0 25.0

4 5 6 8 10 12 16 20

3980 3185 2655 1990 1590 1325 995 795

240 255 265 240 225 210 200 190

5.0 8.0 12.0 19.0 28.0 38.0 64.0 95.0

19° 19° 19° 19° 19° 19° 19° 19°

14.5 18.9 21.8 29.0 36.3 43.6 58.1 72.6

␸R [°]

See ToolExpert HelixRamp (www.fraisa.com)

ae

␸A [°]

z

See ToolExpert HelixRamp (www.fraisa.com)

Steel 850 - 1100 N/mm2

ap

␸Z [°]

d1 [mm]

See ToolExpert HelixRamp (www.fraisa.com)

Material

See ToolExpert HelixRamp (www.fraisa.com)

Application

LR [mm]

HM MG10

Base-X

X-Generation

HSS

Smooth-edged, normal version with short neck High-performance penetration edge

Favora®

Cylindrical end mills NX-NVDS

X

␭ 45° ␥-20°

d1

d2 l2

d3 l3 l1

Roughing

Rm 850-1100

Rm

Rm

1100-1300 1300-1500

Finishing

HRC

HRC

Ti

48-56

56-60

Titanium

GG(G) Tool Steel

POLYCHROM Example: Order-N°.

Article-N°.

ø-Code

P8600

{ { {

Coating

P

8600 .220

P8500

ø

d1

d2

d3

l1

l2

l3

r

␣

z

.220 .260 .300 .391 .450 .501 .610 .682

4 5 6 8 10 12 16 20

6 6 6 8 10 12 16 20

3.7 4.6 5.5 7.4 9.2 11.0 15.0 19.0

57 57 57 63 72 83 92 104

8 10 12 19 23 27 32 39

16 18 20 26 31 37 43 53

0.10 0.10 0.10 0.15 0.20 0.20 0.20 0.20

3.0° 1.5° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0°

4 4 4 4 4 4 4 4

Code

e8

h6

● ● ● ● ● ● ● ●

www.fraisa.com 5

Application

Cutting data calculator ToolExpert MFC Quick, simple, reliable: ToolExpert MFC The MB-NVDS multi-functionality with eight speciďŹ c applications in 12 groups of materials provides a range of applications with over 55,000 cutting parameters.

Due to this exceptional data volume, ToolExpert MFC replaces the previously used cutting data page.

ToolExpert MFC is regularly updated to include the latest application knowledge.

This way to the new cutting data calculator ToolExpert MFC or the FRAISA website www.fraisa.com/en/toolexpert-mfc

www.fraisa.com 6

HM MG10

␭ 45° ␥ 10°

B

X-Generation

Base-X

HSS

Smooth-edged, normal version with short neck High-performance penetration edge with central air/cooling channel

Favora®

Cylindrical end mills MB-NVDS

new! d1

d2 l2

d3 l3 l1

Roughing HPC

Rm

Rm

< 850

850-1100

Rm

Rm

1100-1300 1300-1500

Roughing HDC

Finishing

HRC

Inox

Ti

48-56

Stainless

Titanium

GG(G) Tool Steel

POLYCHROM Example: Order-N°.

Article-N°.

ø-Code

P8201

{ { {

Coating

P

8201 .220

P8101

ø

d1

d2

d3

l1

l2

l3

r

␣

z

.220 .260 .300 .391 .450 .501 .503 * .610 .612 * .682 .684 *

4 5 6 8 10 12 12 16 16 20 20

6 6 6 8 10 12 12 16 16 20 20

3.7 4.6 5.5 7.4 9.2 11.0 11.0 15.0 15.0 19.0 19.0

57 57 57 63 72 83 83 92 92 104 104

8 10 12 19 23 27 27 32 32 39 39

16 18 20 26 31 37 37 43 43 53 53

0.10 0.10 0.10 0.15 0.20 0.20 0.20 0.20 0.20 0.20 0.20

3.0° 1.5° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0°

4 4 4 4 4 4 4 4 4 4 4

Code

e8

h6

● ● ● ● ● ● ● ● ● ● ●

* with chip breaker www.fraisa.com 7

Application

Cutting data calculator ToolExpert MFC Quick, simple, reliable: ToolExpert MFC The MB-NVDS multi-functionality with eight speciďŹ c applications in 12 groups of materials provides a range of applications with over 55,000 cutting parameters.

Due to this exceptional data volume, ToolExpert MFC replaces the previously used cutting data page.

ToolExpert MFC is regularly updated to include the latest application knowledge.

This way to the new cutting data calculator ToolExpert MFC or the FRAISA website www.fraisa.com/en/toolexpert-mfc

www.fraisa.com 8

HM MG10

B

X-Generation

Base-X

HSS

Smooth-edged, normal version with short neck High-performance penetration edge with central air/cooling channel

Favora®

Cylindrical end mills MB-NVDS

␭ 45° ␥ 0°

d1

d2 l2

d3 l3 l1

Roughing HPC

Rm

Rm

< 850

850-1100

Rm

Rm

1100-1300 1300-1500

Roughing HDC

Finishing

HRC

Inox

Ti

48-56

Stainless

Titanium

GG(G) Tool Steel

POLYCHROM Example: Order-N°.

Article-N°.

ø-Code

P8202

{ { {

Coating

P

8202 .220

P8102

ø

d1

d2

d3

l1

l2

l3

r

␣

z

.220 .260 .300 .391 .450 .501 .610 .612 * .682 .684 *

4 5 6 8 10 12 16 16 20 20

6 6 6 8 10 12 16 16 20 20

3.7 4.6 5.5 7.4 9.2 11.0 15.0 15.0 19.0 19.0

57 57 57 63 72 83 92 92 104 104

8 10 12 19 23 27 32 32 39 39

16 18 20 26 31 37 43 43 53 53

0.10 0.10 0.10 0.15 0.20 0.20 0.20 0.20 0.20 0.20

3.0° 1.5° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0°

4 4 4 4 4 4 4 4 4 4

Code

e8

h6

● ● ● ● ● ● ● ● ● ●

* with chip breaker www.fraisa.com 9

Application

Cutting data calculator ToolExpert MFC Quick, simple, reliable: ToolExpert MFC The MB-NVDS multi-functionality with eight speciďŹ c applications in 12 groups of materials provides a range of applications with over 55,000 cutting parameters.

Due to this exceptional data volume, ToolExpert MFC replaces the previously used cutting data page.

ToolExpert MFC is regularly updated to include the latest application knowledge.

This way to the new cutting data calculator ToolExpert MFC or the FRAISA website www.fraisa.com/en/toolexpert-mfc

www.fraisa.com 10

HM MG10

B

X-Generation

Base-X

HSS

Smooth-edged, normal version with short neck High-performance penetration edge with central air/cooling channel

Favora®

Cylindrical end mills MB-NVDS

␭ 45° ␥ 0°

d1

d2 l2

d3 l3 l1

Roughing HPC

Rm

Rm

< 850

850-1100

Rm

Rm

1100-1300 1300-1500

Roughing HDC

Finishing

HRC

Inox

Ti

48-56

Stainless

Titanium

GG(G) Tool Steel

POLYCHROM Example: Order-N°.

Article-N°.

ø-Code

P8205

{ { {

Coating

P

8205 .300

P8105

ø

d1

d2

d3

l1

l2

l3

r

z

.300 .391 .450 .501 .610 .612 * .682 .684 *

6 8 10 12 16 16 20 20

6 8 10 12 16 16 20 20

5.5 7.4 9.2 11.0 15.0 15.0 19.0 19.0

57 63 72 83 92 92 104 104

12 19 23 27 32 32 39 39

20 26 31 37 43 43 53 53

0.10 0.15 0.20 0.20 0.20 0.20 0.20 0.20

5 5 5 5 5 5 5 5

Code

e8

h6

● ● ● ● ● ● ● ●

* with chip breaker www.fraisa.com 11

P P Steel 850 - 1100 N/mm2

␸Z

P P Cold work tool steel (12% Cr), high alloyed [1.2379]

P P Stainless steel [Cr-Ni/1.4301]

P

Application

ap

Material Steel < 850 N/mm2

P P Steel 850 - 1100 N/mm2

P P Cold work tool steel (12% Cr), high alloyed [1.2379]

P P Stainless steel [Cr-Ni/1.4301]

P www.fraisa.com 12

vc [m/min]

fz [mm]

ap [mm]

ae [mm]

n [min-1]

vf / vfZ [mm/min]

Q [cm3/min]

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

180 180 180 180 180 180 180 180

0.035 0.040 0.050 0.060 0.075 0.085 0.095 0.110

6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

1.6 2.0 2.4 3.2 4.0 4.8 6.4 8.0

14325 11460 9550 7160 5730 4775 3580 2865

2005 1835 1910 1720 1720 1625 1360 1260

19.0 27.5 41.5 66.0 103.0 140.5 209.0 302.5

20° 20° 20° 20° 20° 20° 20° 20°

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

150 150 150 150 150 150 150 150

0.030 0.035 0.040 0.050 0.065 0.075 0.085 0.100

6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

1.6 2.0 2.4 3.2 4.0 4.8 6.4 8.0

11935 9550 7960 5970 4775 3980 2985 2385

1430 1335 1275 1195 1240 1195 1015 955

13.5 20.0 27.5 46.0 74.5 103.0 156.0 229.0

18° 18° 18° 18° 18° 18° 18° 18°

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

70 70 70 70 70 70 70 70

0.030 0.035 0.040 0.050 0.060 0.075 0.085 0.095

6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

1.6 2.0 2.4 3.2 4.0 4.8 6.4 8.0

5570 4455 3715 2785 2230 1855 1395 1115

670 625 595 555 535 555 475 425

6.5 9.5 13.0 21.5 32.0 48.0 73.0 102.0

12° 12° 12° 12° 12° 12° 12° 12°

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

90 90 90 90 90 90 90 90

0.020 0.025 0.030 0.035 0.045 0.055 0.065 0.080

6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

1.6 2.0 2.4 3.2 4.0 4.8 6.4 8.0

7160 5730 4775 3580 2865 2385 1790 1430

575 575 575 500 515 525 465 460

5.5 8.5 12.5 19.0 31.0 45.5 71.5 110.5

12° 12° 12° 12° 12° 12° 12° 12°

d1 [mm]

z

vc [m/min]

fz [mm]

ap [mm]

ae [mm]

n [min-1]

vf / vfR [mm/min]

Q [cm3/min]

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

145 145 145 145 145 145 145 145

0.025 0.030 0.040 0.045 0.055 0.065 0.070 0.085

5.0 6.3 7.5 10.0 12.5 15.0 20.0 25.0

4 5 6 8 10 12 16 20

11540 9230 7695 5770 4615 3845 2885 2310

1155 1110 1230 1040 1015 1000 810 785

23.0 34.5 55.5 83.0 127.0 180.0 259.0 392.5

32° 32° 32° 32° 32° 32° 32° 32°

8.0 10.4 12.0 16.0 20.0 24.0 32.0 40.0

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

120 120 120 120 120 120 120 120

0.020 0.025 0.030 0.040 0.050 0.055 0.065 0.075

5.0 6.3 7.5 10.0 12.5 15.0 20.0 25.0

4 5 6 8 10 12 16 20

9550 7640 6365 4775 3820 3185 2385 1910

765 765 765 765 765 700 620 575

15.5 24.0 34.5 61.0 95.5 126.0 198.5 287.5

29° 29° 29° 29° 29° 29° 29° 29°

9.0 11.7 13.5 18.0 22.6 27.1 36.1 45.1

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

55 55 55 55 55 55 55 55

0.025 0.025 0.030 0.040 0.045 0.055 0.065 0.070

5.0 6.3 7.5 10.0 12.5 15.0 20.0 25.0

4 5 6 8 10 12 16 20

4375 3500 2920 2190 1750 1460 1095 875

440 350 350 350 315 320 285 245

9.0 11.0 16.0 28.0 39.5 57.5 91.0 122.5

19° 19° 19° 19° 19° 19° 19° 19°

14.5 18.9 21.8 29.0 36.3 43.6 58.1 72.6

4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4

70 70 70 70 70 70 70 70

0.015 0.020 0.025 0.025 0.035 0.040 0.050 0.060

5.0 6.3 7.5 10.0 12.5 15.0 20.0 25.0

4 5 6 8 10 12 16 20

5570 4455 3715 2785 2230 1855 1395 1115

335 355 370 280 310 295 280 270

6.5 11.0 16.5 22.5 39.0 53.0 89.5 135.0

14° 14° 14° 14° 14° 14° 14° 14°

20.1 26.1 30.1 40.1 50.1 60.2 80.2 100.3

␸R [°]

See ToolExpert HelixRamp (www.fraisa.com)

ae

␸A [°]

z

See ToolExpert HelixRamp (www.fraisa.com)

Steel < 850 N/mm2

ap

␸Z [°]

d1 [mm]

See ToolExpert HelixRamp (www.fraisa.com)

Material

See ToolExpert HelixRamp (www.fraisa.com)

Application

LR [mm]

HM MG10

X-Generation

B

Base-X

HSS

Smooth-edged, normal version with short neck High-performance penetration edge

Favora®

Cylindrical end mills NB-NVDS

␭ 45° ␥ 0°

d1

d2 l2

d3 l3 l1

Roughing

Rm

Rm

< 850

850-1100

Rm

Finishing

Rm

1100-1300 1300-1500

Inox

Ti

Stainless

Titanium

GG(G) Tool Steel Nickel Alloys POLYCHROM

Example: Order-N°.

Article-N°.

ø-Code

P8200

{ { {

Coating

P

8200 .220

P8100

ø

d1

d2

d3

l1

l2

l3

r

␣

z

.220 .260 .300 .391 .450 .501 .610 .682

4 5 6 8 10 12 16 20

6 6 6 8 10 12 16 20

3.7 4.6 5.5 7.4 9.2 11.0 15.0 19.0

57 57 57 63 72 83 92 104

8 10 12 19 23 27 32 39

16 18 20 26 31 37 43 53

0.10 0.10 0.10 0.15 0.20 0.20 0.20 0.20

3.0° 1.5° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0°

4 4 4 4 4 4 4 4

Code

e8

h6

● ● ● ● ● ● ● ●

www.fraisa.com 13

P P Steel 850 - 1100 N/mm2

␸Z

P P Stainless steel [Cr-Ni/1.4301]

P Heat resistant steel Duplex steel [1.4462] [17-4 PH]

P

Application

ap

Material Steel < 850 N/mm2

P P Steel 850 - 1100 N/mm2

P P Stainless steel [Cr-Ni/1.4301]

P Heat resistant steel Duplex steel [1.4462] [17-4 PH]

P www.fraisa.com 14

vc [m/min]

fz [mm]

ap [mm]

ae [mm]

n [min-1]

vf / vfZ [mm/min]

Q [cm3/min]

3 4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4 4

150 150 150 150 150 150 150 150 150

0.018 0.022 0.028 0.035 0.045 0.060 0.065 0.075 0.090

4.5 6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

1.2 1.6 2.0 2.4 3.2 4.0 4.8 6.4 8.0

15915 11935 9550 7960 5970 4775 3980 2985 2385

1275 1195 1145 1115 1075 1145 1035 895 860

7.0 11.5 17.0 24.0 41.5 68.5 89.5 137.5 206.5

16° 16° 16° 16° 16° 16° 16° 16° 16°

3 4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4 4

125 125 125 125 125 125 125 125 125

0.015 0.018 0.024 0.030 0.040 0.055 0.060 0.070 0.080

4.5 6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

1.2 1.6 2.0 2.4 3.2 4.0 4.8 6.4 8.0

13265 9945 7960 6630 4975 3980 3315 2485 1990

795 795 795 795 795 875 795 695 635

4.5 7.5 12.0 17.0 30.5 52.5 68.5 107.0 152.5

15° 15° 15° 15° 15° 15° 15° 15° 15°

3 4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4 4

85 85 85 85 85 85 85 85 85

0.013 0.016 0.020 0.025 0.035 0.045 0.050 0.060 0.070

4.5 6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

1.2 1.6 2.0 2.4 3.2 4.0 4.8 6.4 8.0

9020 6765 5410 4510 3380 2705 2255 1690 1355

540 540 435 450 475 485 450 405 380

3.0 5.0 6.5 9.5 18.0 29.0 39.0 62.0 91.0

9° 9° 9° 9° 9° 9° 9° 9° 9°

3 4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4 4

45 45 45 45 45 45 45 45 45

0.013 0.016 0.020 0.025 0.035 0.045 0.050 0.060 0.070

4.5 6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

1.2 1.6 2.0 2.4 3.2 4.0 4.8 6.4 8.0

4775 3580 2865 2385 1790 1430 1195 895 715

285 285 230 240 250 255 240 215 200

1.5 2.5 3.5 5.0 9.5 15.5 20.5 33.0 48.0

7° 7° 7° 7° 7° 7° 7° 7° 7°

d1 [mm]

z

vc [m/min]

fz [mm]

ap [mm]

ae [mm]

n [min-1]

vf / vfR [mm/min]

Q [cm3/min]

3 4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4 4

120 120 120 120 120 120 120 120 120

0.014 0.018 0.022 0.028 0.036 0.048 0.052 0.060 0.072

3.0 4.0 5.0 6.0 8.0 10.0 12.0 16.0 20.0

3 4 5 6 8 10 12 16 20

12735 9550 7640 6365 4775 3820 3185 2385 1910

715 690 670 715 690 735 660 570 550

6.5 11.0 17.0 25.5 44.0 73.5 95.0 146.0 220.0

26° 26° 26° 26° 26° 26° 26° 26° 26°

6.2 8.2 10.3 12.3 16.4 20.5 24.6 32.8 41.0

3 4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4 4

100 100 100 100 100 100 100 100 100

0.011 0.014 0.020 0.024 0.032 0.044 0.048 0.056 0.064

3.0 4.0 5.0 6.0 8.0 10.0 12.0 16.0 20.0

3 4 5 6 8 10 12 16 20

10610 7960 6365 5305 3980 3185 2655 1990 1590

465 445 510 510 510 560 510 445 405

4.0 7.0 13.0 18.5 32.5 56.0 73.5 114.0 162.0

24° 24° 24° 24° 24° 24° 24° 24° 24°

6.7 9.0 11.2 13.5 18.0 22.5 27.0 35.9 44.9

3 4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4 4

70 70 70 70 70 70 70 70 70

0.010 0.013 0.016 0.020 0.028 0.036 0.040 0.048 0.056

3.0 4.0 5.0 6.0 8.0 10.0 12.0 16.0 20.0

3 4 5 6 8 10 12 16 20

7425 5570 4455 3715 2785 2230 1855 1395 1115

295 290 285 295 310 320 295 270 250

2.5 4.5 7.0 10.5 20.0 32.0 42.5 69.0 100.0

11° 11° 11° 11° 11° 11° 11° 11° 11°

15.4 20.6 25.7 30.9 41.2 51.4 61.7 82.3 102.9

3 4 5 6 8 10 12 16 20

4 4 4 4 4 4 4 4 4

35 35 35 35 35 35 35 35 35

0.010 0.014 0.018 0.022 0.028 0.036 0.040 0.048 0.056

3.0 4.0 5.0 6.0 8.0 10.0 12.0 16.0 20.0

3 4 5 6 8 10 12 16 20

3715 2785 2230 1855 1395 1115 930 695 555

150 155 160 165 155 160 150 135 125

1.5 2.5 4.0 6.0 10.0 16.0 21.5 34.5 50.0

10° 10° 10° 10° 10° 10° 10° 10° 10°

17.0 22.7 28.4 34.0 45.4 56.7 68.1 90.7 113.4

␸R [°]

See ToolExpert HelixRamp (www.fraisa.com)

ae

␸A [°]

z

See ToolExpert HelixRamp (www.fraisa.com)

Steel < 850 N/mm2

ap

␸Z [°]

d1 [mm]

See ToolExpert HelixRamp (www.fraisa.com)

Material

See ToolExpert HelixRamp (www.fraisa.com)

Application

LR [mm]

HM MG10

B

X-Generation

Base-X

HSS

Smooth-edged, normal version with short neck High-performance penetration edge

Favora®

Cylindrical end mills NB-NVS

␭ 45° ␥ 15°

d1

d2 l2

d3

l3

l1

Roughing

Finishing

Rm

Rm

Rm

Inox

Ti

< 850

850-1100

1100-1300

Stainless

Titanium

GG(G) Copper Tool Steel POLYCHROM

Example: Order-N°.

ø

Code

.140 .160 .178 * .180 .200 .218 * .220 .240 .258 * .260 .280 .300 .331 .391 .420 .450 .501 .610 .682

Article-N°.

ø-Code

P8404

{ { {

Coating

P

8404 .140

P8304

d1

d2

d3

l1

l2

l3

r

␣

z

2.0 2.5 3.0 3.0 3.5 4.0 4.0 4.5 5.0 5.0 5.5 6.0 7.0 8.0 9.0 10.0 12.0 16.0 20.0

6 6 3 6 6 4 6 6 5 6 6 6 8 8 10 10 12 16 20

1.9 2.3 2.8 2.8 3.2 3.7 3.7 4.1 4.6 4.6 5.0 5.5 6.4 7.4 8.2 9.2 11.0 15.0 19.0

57 57 45 57 57 50 57 57 50 57 57 57 63 63 72 72 83 92 104

7 8 8 8 8 11 11 12 13 13 13 13 16 19 19 22 26 32 38

10 10 14 14 14 16 16 16 16 18 20 20 24 26 26 31 37 43 53

0.05 0.05 0.05 0.05 0.05 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.15 0.20 0.20 0.20 0.20 0.20

7.0° 6.5° 0.0° 4.5° 4.0° 0.0° 3.0° 2.5° 0.0° 1.5° 1.0° 0.0° 1.5° 0.0° 1.5° 0.0° 0.0° 0.0° 0.0°

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

e8

h6

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

* without clamping flat only www.fraisa.com 15

Application

Cutting data calculator ToolExpert MFC Quick, simple, reliable: ToolExpert MFC The MB-NVDS multi-functionality with eight speciďŹ c applications in 12 groups of materials provides a range of applications with over 55,000 cutting parameters.

Due to this exceptional data volume, ToolExpert MFC replaces the previously used cutting data page.

ToolExpert MFC is regularly updated to include the latest application knowledge.

This way to the new cutting data calculator ToolExpert MFC or the FRAISA website www.fraisa.com/en/toolexpert-mfc

www.fraisa.com 16

HM MG10

␭ 45° ␥ 10°

X-Generation

B

Base-X

HSS

Smooth-edged with chip breaker, medium length version High-performance penetration edge with central air/cooling channel

Favora®

Cylindrical end mills MB-NVDS

new! d1

d2

l2 l1

Roughing HPC

Rm

Rm

< 850

850-1100

Rm

Rm

1100-1300 1300-1500

Roughing HDC

Finishing

HRC

Inox

Ti

48-56

Stainless

Titanium

GG(G) Tool Steel

POLYCHROM Example: Order-N°.

Article-N°.

ø-Code

P8211

{ { {

Coating

P

8211 .220

P8111

ø

d1

d2 h6

l1

l2

r

␣

z

.220 * .260 * .300 .391 .450 .501 .610 .682

4 5 6 8 10 12 16 20

6 6 6 8 10 12 16 20

63 63 63 72 84 97 108 122

13 16 21 31 37 44 53 62

0.10 0.10 0.10 0.15 0.20 0.20 0.20 0.20

3.5° 1.5° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0°

4 4 4 4 4 4 4 4

Code

e8

● ● ● ● ● ● ● ●

* without chip breaker only www.fraisa.com 17

Application

Cutting data calculator ToolExpert MFC Quick, simple, reliable: ToolExpert MFC The MB-NVDS multi-functionality with eight speciďŹ c applications in 12 groups of materials provides a range of applications with over 55,000 cutting parameters.

Due to this exceptional data volume, ToolExpert MFC replaces the previously used cutting data page.

ToolExpert MFC is regularly updated to include the latest application knowledge.

This way to the new cutting data calculator ToolExpert MFC or the FRAISA website www.fraisa.com/en/toolexpert-mfc

www.fraisa.com 18

HM MG10

X-Generation

B

Base-X

HSS

Smooth-edged with chip breaker, medium length version High-performance penetration edge with central air/cooling channel

Favora®

Cylindrical end mills MB-NVDS

␭ 45° ␥ 0°

d1

d2

l2 l1

Roughing HPC

Rm

Rm

< 850

850-1100

Rm

Rm

1100-1300 1300-1500

Roughing HDC

Finishing

HRC

Inox

Ti

48-56

Stainless

Titanium

GG(G) Tool Steel

POLYCHROM Example: Order-N°.

Article-N°.

ø-Code

P8212

{ { {

Coating

P

8212 .220

P8112

ø

d1

d2 h6

l1

l2

r

␣

z

.220 * .260 * .300 .391 .450 .501 .610 .682

4 5 6 8 10 12 16 20

6 6 6 8 10 12 16 20

63 63 63 72 84 97 108 122

13 16 21 31 37 44 53 62

0.10 0.10 0.10 0.15 0.20 0.20 0.20 0.20

3.5° 1.5° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0°

4 4 4 4 4 4 4 4

Code

e8

● ● ● ● ● ● ● ●

* without chip breaker only www.fraisa.com 19

Application

Cutting data calculator ToolExpert MFC Quick, simple, reliable: ToolExpert MFC The MB-NVDS multi-functionality with eight speciďŹ c applications in 12 groups of materials provides a range of applications with over 55,000 cutting parameters.

Due to this exceptional data volume, ToolExpert MFC replaces the previously used cutting data page.

ToolExpert MFC is regularly updated to include the latest application knowledge.

This way to the new cutting data calculator ToolExpert MFC or the FRAISA website www.fraisa.com/en/toolexpert-mfc

www.fraisa.com 20

HM MG10

X-Generation

B

Base-X

HSS

Smooth-edged with chip breaker, medium length version High-performance penetration edge with central air/cooling channel

Favora®

Cylindrical end mills MB-NVDS

␭ 45° ␥ 0°

d1

d2

l2 l1

Roughing HPC

Rm

Rm

< 850

850-1100

Rm

Rm

1100-1300 1300-1500

Roughing HDC

Finishing

HRC

Inox

Ti

48-56

Stainless

Titanium

GG(G) Tool Steel

POLYCHROM Example: Order-N°.

Article-N°.

ø-Code

P8215

{ { {

Coating

P

8215 .300

P8115

ø

d1

d2 h6

l1

l2

r

z

.300 .391 .450 .501 .610 .682

6 8 10 12 16 20

6 8 10 12 16 20

63 72 84 97 108 122

21 31 37 44 53 62

0.10 0.15 0.20 0.20 0.20 0.20

5 5 5 5 5 5

Code

e8

● ● ● ● ● ●

www.fraisa.com 21

Application

Material Steel < 850 N/mm2

ap ae

P

d1 [mm]

z

vc [m/min]

fz [mm]

ap [mm]

ae [mm]

n [min-1]

vf [mm/min]

Q [cm3/min]

6 8 10 12 16 20

4 4 4 4 4 4

180 180 180 180 180 180

0.040 0.050 0.065 0.075 0.085 0.105

10.8 14.4 18.0 21.6 28.8 36.0

1.2 1.6 2.0 2.4 3.2 4.0

9550 7160 5730 4775 3580 2865

1530 1430 1490 1435 1215 1205

20.0 33.0 53.5 74.5 112.0 173.5

6 8 10 12 16 20

4 4 4 4 4 4

150 150 150 150 150 150

0.040 0.050 0.065 0.075 0.085 0.105

10.8 14.4 18.0 21.6 28.8 36.0

1.2 1.6 2.0 2.4 3.2 4.0

7960 5970 4775 3980 2985 2385

1275 1195 1240 1195 1015 1000

16.5 27.5 44.5 62.0 93.5 144.0

6 8 10 12 16 20

4 4 4 4 4 4

70 70 70 70 70 70

0.035 0.045 0.060 0.070 0.080 0.100

10.8 14.4 18.0 21.6 28.8 36.0

1.2 1.6 2.0 2.4 3.2 4.0

3715 2785 2230 1855 1395 1115

520 500 535 520 445 445

6.5 11.5 19.5 27.0 41.0 64.0

6 8 10 12 16 20

4 4 4 4 4 4

85 85 85 85 85 85

0.025 0.030 0.040 0.050 0.055 0.070

10.8 14.4 18.0 21.6 28.8 36.0

1.2 1.6 2.0 2.4 3.2 4.0

4510 3380 2705 2255 1690 1355

450 405 435 450 370 380

6.0 9.5 15.5 23.5 34.0 54.5

d1 [mm]

z

vc [m/min]

fz [mm]

ap [mm]

ae [mm]

n [min-1]

6 8 10 12 16 20

4 4 4 4 4 4

145 145 145 145 145 145

0.020 0.025 0.035 0.040 0.050 0.060

8.1 10.8 13.5 16.2 19.2 24.0

6 8 10 12 16 20

7695 5770 4615 3845 2885 2310

615 575 645 615 575 555

30.0 49.5 87.0 119.5 176.5 266.5

6 8 10 12 16 20

4 4 4 4 4 4

120 120 120 120 120 120

0.020 0.025 0.035 0.040 0.050 0.060

8.1 10.8 13.5 16.2 19.2 24.0

6 8 10 12 16 20

6365 4775 3820 3185 2385 1910

510 480 535 510 475 460

25.0 41.5 72.0 99.0 146.0 221.0

6 8 10 12 16 20

4 4 4 4 4 4

55 55 55 55 55 55

0.020 0.025 0.030 0.035 0.045 0.055

8.1 10.8 13.5 16.2 19.2 24.0

6 8 10 12 16 20

2920 2190 1750 1460 1095 875

235 220 210 205 195 195

11.5 19.0 28.5 40.0 60.0 93.5

6 8 10 12 16 20

4 4 4 4 4 4

65 65 65 65 65 65

0.015 0.020 0.025 0.030 0.035 0.045

8.1 10.8 13.5 16.2 19.2 24.0

6 8 10 12 16 20

3450 2585 2070 1725 1295 1035

205 205 205 205 180 185

10.0 17.5 27.5 40.0 55.5 89.0

P Steel 850 - 1100 N/mm2

P P Cold work tool steel (12% Cr), high alloyed [1.2379]

P P Stainless steel [Cr-Ni/1.4301]

P

Application

ap

Material Steel < 850 N/mm2

P

vf [mm/min]

Q [cm3/min]

P Steel 850 - 1100 N/mm2

P P Cold work tool steel (12% Cr), high alloyed [1.2379]

P P Stainless steel [Cr-Ni/1.4301]

P www.fraisa.com 22

HM MG10

X-Generation

B

Base-X

HSS

Smooth-edged with chip breaker, medium length version

Favora®

Cylindrical end mills NB-NVD

␭ 45° ␥ 0°

d1

d2

l2 l1

Roughing

Rm

Rm

< 850

850-1100

Rm

Finishing

Rm

1100-1300 1300-1500

Inox

Ti

Stainless

Titanium

GG(G) Tool Steel Nickel-Alloys POLYCHROM

Example: Order-N°.

Article-N°.

ø-Code

P15310

{ { {

Coating

P

15310 .300

P15210

ø

d1

d2 h6

l1

l2

45°

z

.300 .391 .450 .501 .610 .682

6 8 10 12 16 20

6 8 10 12 16 20

63 72 84 97 108 122

21 31 37 44 53 62

0.15 0.15 0.20 0.20 0.20 0.20

4 4 4 4 4 4

Code

e8

● ● ● ● ● ●

www.fraisa.com 23

Application

Cutting data calculator ToolExpert MFC Quick, simple, reliable: ToolExpert MFC The MB-NVDS multi-functionality with eight speciďŹ c applications in 12 groups of materials provides a range of applications with over 55,000 cutting parameters.

Due to this exceptional data volume, ToolExpert MFC replaces the previously used cutting data page.

ToolExpert MFC is regularly updated to include the latest application knowledge.

This way to the new cutting data calculator ToolExpert MFC or the FRAISA website www.fraisa.com/en/toolexpert-mfc

www.fraisa.com 24

HM MG10

␭ 45° ␥ 10°

B

X-Generation

Base-X

HSS

Smooth-edged with chip breaker, extra-long version 5.2xd High-performance penetration edge with central air/cooling channel

Favora®

Cylindrical end mills MB-NVDS

new! d1

d2

l2 l1

Roughing HPC

Rm

Rm

< 850

850-1100

Rm

Rm

1100-1300 1300-1500

Roughing HDC

Finishing

HRC

Inox

Ti

48-56

Stainless

Titanium

GG(G) Tool Steel

POLYCHROM Example: Order-N°.

Article-N°.

ø-Code

P8221

{ { {

Coating

P

8221 .300

P8121

ø

d1

d2 h6

l1

l2

r

z

.300 .391 .450 .501 .610 .682

6 8 10 12 16 20

6 8 10 12 16 20

73 84 101 117 144 169

32 42 53 63 84 105

0.10 0.15 0.20 0.20 0.20 0.20

4 4 4 4 4 4

Code

e8

● ● ● ● ● ●

www.fraisa.com 25

P P Steel 850 - 1100 N/mm2

␸Z

P P Titanium alloys >300 HB [Ti6Al4V]

P Stainless steel [Cr-Ni/1.4301]

P

Application

ap

Material Steel < 850 N/mm2

P P Steel 850 - 1100 N/mm2

P P Titanium alloys >300 HB [Ti6Al4V]

P Stainless steel [Cr-Ni/1.4301]

P www.fraisa.com 26

vc [m/min]

fz [mm]

ap [mm]

ae [mm]

n [min-1]

vf / vfZ [mm/min]

Q [cm3/min]

4 5 6 8 10 12 16 20

3 4 4 4 4 4 4 4

180 180 180 180 180 180 180 180

0.020 0.025 0.030 0.040 0.050 0.055 0.055 0.060

6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

2.4 3.0 3.6 4.8 6.0 7.2 9.6 12.0

14325 11460 9550 7160 5730 4775 3580 2865

860 1145 1145 1145 1145 1050 790 690

10.0 20.5 29.5 53.0 82.5 109.0 145.5 198.5

20° 20° 20° 20° 20° 20° 20° 20°

4 5 6 8 10 12 16 20

3 4 4 4 4 4 4 4

130 130 130 130 130 130 130 130

0.020 0.025 0.030 0.040 0.050 0.055 0.055 0.060

6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

2.4 3.0 3.6 4.8 6.0 7.2 9.6 12.0

10345 8275 6895 5175 4140 3450 2585 2070

620 830 825 830 830 760 570 495

7.0 15.0 21.5 38.0 60.0 79.0 105.0 142.5

18° 18° 18° 18° 18° 18° 18° 18°

4 5 6 8 10 12 16 20

3 4 4 4 4 4 4 4

45 45 45 45 45 45 45 45

0.015 0.020 0.025 0.030 0.040 0.045 0.045 0.050

6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

2.4 3.0 3.6 4.8 6.0 7.2 9.6 12.0

3580 2865 2385 1790 1430 1195 895 715

160 230 240 215 230 215 160 145

2.0 4.0 6.0 10.0 16.5 22.5 29.5 42.0

12° 12° 12° 12° 12° 12° 12° 12°

4 5 6 8 10 12 16 20

3 4 4 4 4 4 4 4

60 60 60 60 60 60 60 60

0.015 0.020 0.025 0.030 0.040 0.045 0.045 0.050

6.0 7.5 9.0 12.0 15.0 18.0 24.0 30.0

2.4 3.0 3.6 4.8 6.0 7.2 9.6 12.0

4775 3820 3185 2385 1910 1590 1195 955

215 305 320 285 305 285 215 190

2.5 5.5 8.5 13.0 22.0 29.5 39.5 54.5

12° 12° 12° 12° 12° 12° 12° 12°

d1 [mm]

z

vc [m/min]

fz [mm]

ap [mm]

ae [mm]

n [min-1]

vf / vfR [mm/min]

Q [cm3/min]

4 5 6 8 10 12 16 20

3 4 4 4 4 4 4 4

150 150 150 150 150 150 150 150

0.020 0.025 0.030 0.040 0.050 0.055 0.055 0.060

5.0 6.3 7.5 10.0 12.5 15.0 20.0 25.0

4 5 6 8 10 12 16 20

11935 9550 7960 5970 4775 3980 2985 2385

715 955 955 955 955 875 655 570

11.5 24.0 34.5 61.0 95.5 126.0 167.5 228.0

20° 20° 20° 20° 20° 20° 20° 20°

13.7 17.2 20.6 27.5 34.3 41.2 54.9 68.7

4 5 6 8 10 12 16 20

3 4 4 4 4 4 4 4

80 80 80 80 80 80 80 80

0.020 0.025 0.030 0.040 0.050 0.055 0.055 0.060

5.0 6.3 7.5 10.0 12.5 15.0 20.0 25.0

4 5 6 8 10 12 16 20

6365 5095 4245 3185 2545 2120 1590 1275

380 510 510 510 510 465 350 305

6.0 13.0 18.5 32.5 51.0 67.0 89.5 122.0

20° 20° 20° 20° 20° 20° 20° 20°

13.7 17.2 20.6 27.5 34.3 41.2 54.9 68.7

4 5 6 8 10 12 16 20

3 4 4 4 4 4 4 4

35 35 35 35 35 35 35 35

0.015 0.020 0.025 0.030 0.040 0.045 0.045 0.050

5.0 6.3 7.5 10.0 12.5 15.0 20.0 25.0

4 5 6 8 10 12 16 20

2785 2230 1855 1395 1115 930 695 555

125 180 185 165 180 165 125 110

2.0 4.5 6.5 10.5 18.0 24.0 32.0 44.0

14° 14° 14° 14° 14° 14° 14° 14°

20.1 25.1 30.1 40.1 50.1 60.2 80.2 100.3

4 5 6 8 10 12 16 20

3 4 4 4 4 4 4 4

50 50 50 50 50 50 50 50

0.015 0.020 0.025 0.030 0.040 0.045 0.045 0.050

5.0 6.3 7.5 10.0 12.5 15.0 20.0 25.0

4 5 6 8 10 12 16 20

3980 3185 2655 1990 1590 1325 995 795

180 255 265 240 255 240 180 160

3.0 6.5 9.5 15.5 25.5 34.5 46.0 64.0

14° 14° 14° 14° 14° 14° 14° 14°

20.1 25.1 30.1 40.1 50.1 60.2 80.2 100.3

␸R [°]

See ToolExpert HelixRamp (www.fraisa.com)

ae

␸A [°]

z

See ToolExpert HelixRamp (www.fraisa.com)

Steel < 850 N/mm2

ap

␸Z [°]

d1 [mm]

See ToolExpert HelixRamp (www.fraisa.com)

Material

See ToolExpert HelixRamp (www.fraisa.com)

Application

LR [mm]

HM MG10

B

X-Generation

Base-X

HSS

Profiled, normal version with short neck High-performance penetration edge with central air/cooling channel

Favora®

Cylindrical end mills NB-RPS SupraCarb®

␭ 38° ␥ 0°

d1

d2 l2

d3 l3 l1

Roughing

Finishing

Rm

Rm

Rm

Inox

Ti

< 850

850-1100

1100-1300

Stainless

Titanium

GG(G) Tool Steel

POLYCHROM Example: Order-N°.

Article-N°.

ø-Code

P8402

{ { {

Coating

P

8402 .220

P8302

ø

d1

d2

d3

l1

l2

l3

r

␣

z

.220 .260 .300 .391 .450 .501 .610 .682

4 5 6 8 10 12 16 20

6 6 6 8 10 12 16 20

3.7 4.6 5.5 7.4 9.2 11.0 15.0 19.0

57 57 57 63 72 83 92 104

11 13 13 19 22 26 32 38

16 18 20 26 31 37 43 53

0.10 0.10 0.10 0.15 0.20 0.20 0.20 0.20

3.0° 1.5° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0°

3 4 4 4 4 4 4 4

Code

e8

h6

● ● ● ● ● ● ● ●

www.fraisa.com 27

Application

Material Steel 850 - 1100 N/mm2

ap

ae

P P Steel 1100 - 1300 N/mm2

P

d1 [mm]

z

vc [m/min]

fz [mm]

ap [mm]

ae [mm]

n [min-1]

vf [mm/min]

6 8 10 12 16 20

5 7 7 7 7 7

150 150 150 150 150 150

0.015 0.025 0.030 0.035 0.045 0.055

21 28 35 42 56 70

0.15 0.15 0.15 0.15 0.25 0.25

7960 5970 4775 3980 2985 2385

595 1045 1005 975 940 920

6 8 10 12 16 20

5 7 7 7 7 7

120 120 120 120 120 120

0.015 0.025 0.030 0.035 0.045 0.055

21 28 35 42 56 70

0.15 0.15 0.15 0.15 0.25 0.25

6365 4775 3820 3185 2385 1910

475 835 800 780 750 735

6 8 10 12 16 20

5 7 7 7 7 7

100 100 100 100 100 100

0.016 0.020 0.026 0.030 0.040 0.050

21 28 35 42 56 70

0.15 0.15 0.15 0.15 0.25 0.25

5305 3980 3185 2655 1990 1590

425 555 580 560 555 555

6 8 10 12 16 20

5 7 7 7 7 7

80 80 80 80 80 80

0.016 0.020 0.026 0.030 0.040 0.050

21 28 35 42 56 70

0.15 0.15 0.15 0.15 0.25 0.25

4245 3185 2545 2120 1590 1275

340 445 465 445 445 445

d1 [mm]

z

vc [m/min]

fz [mm]

ap [mm]

ae [mm]

n [min-1]

vf [mm/min]

6 8 10 12 16 20

5 7 7 7 7 7

360 360 360 360 360 360

0.015 0.025 0.030 0.035 0.045 0.055

21 28 35 42 56 70

0.15 0.15 0.15 0.15 0.25 0.25

19100 14325 11460 9550 7160 5730

1435 2505 2405 2340 2255 2205

6 8 10 12 16 20

5 7 7 7 7 7

150 150 150 150 150 150

0.015 0.025 0.030 0.035 0.045 0.055

21 28 35 42 56 70

0.15 0.15 0.15 0.15 0.25 0.25

7960 5970 4775 3980 2985 2385

595 1045 1005 975 940 920

6 8 10 12 16 20

5 7 7 7 7 7

60 60 60 60 60 60

0.015 0.025 0.030 0.035 0.045 0.055

21 28 35 42 56 70

0.15 0.15 0.15 0.15 0.25 0.25

3185 2385 1910 1590 1195 955

240 415 400 390 375 370

6 8 10 12 16 20

5 7 7 7 7 7

70 70 70 70 70 70

0.015 0.025 0.030 0.035 0.045 0.055

21 28 35 42 56 70

0.15 0.15 0.15 0.15 0.25 0.25

3715 2785 2230 1855 1395 1115

280 485 470 455 440 430

P Hardened tool steel 52 - 56 HRC

P Hardened tool steel 56 - 60 HRC

P

Material Wrought aluminium Si < 6%

P Cast iron (lamellar / spheroidal

P P Titanium alloys >300 HB [Ti6Al4V]

P Stainless steel [Cr-Ni/1.4301]

P www.fraisa.com 28

HM XA

␭ 65° ␥ 8°

Base-X

X-Generation

HSS

Finishing, long version

Favora®

Cylindrical end mills Multicut XF

X

new! d1

d2

l2 l1

Roughing

Rm

Rm

< 850

850-1100

Rm

Rm

1100-1300 1300-1500

Finishing

HRC

HRC

HRC

Inox

Ti

48-56

56-60

> 60

Stainless

Titanium

GG(G) Tool Steel Aluminium POLYCHROM

Example: Order-N°.

Article-N°.

ø-Code

{ { {

Coating

P

15254 .300

P15254

ø

d1

d2 h5

l1

l2

45°

z

.300 .391 .450 .501 .610 .682

6 8 10 12 16 20

6 8 10 12 16 20

70 80 100 110 123 141

26 36 45 53 63 75

0.15 0.15 0.20 0.20 0.20 0.20

5 7 7 7 7 7

Code

e8

● ● ● ● ● ●

www.fraisa.com 29

Legend to the product page

FavoraÂŽ

Base-X

X-Generation

Performance rating

X B F

HSS

Products that have a high level of specialisation for applications that go beyond (eXtra!) general applications and performance demands.

Products that have a wide application area within the scope of general applications and high to very high performance demands.

Products that have an exceedingly wide application area, average performance demands and a favourable price-performance ratio.

Products made from heavy-duty, high-speed steel for basic applications and/or performance demands limited by the machinery.

Fraisa marks all exceptional innovations with the signature KS. This is in memory of the legendary Head of Production and Development, Mr Konrad Schmid, who defined the Fraisa brand from 1969 until 2000.

Performance

Roughing

Roughing HPC

Roughing HDC

Finishing

This index describes the performance of the tool in comparison to other products in the respective chapter.

The more boxes that are filled, the better it is suited for each operation.

www.fraisa.com 30

Legend to the product page Tool technologies Milling tool with a variable helix angle • Minimisation of oscillation and vibrations • Increase in material removal rates and tool life

High-performance penetration edge • Easy-cutting high-performance penetration edge for high penetration angles • Higher performance, tool life and process reliability for penetration • High functionality with cutting data from ToolExpert HelixRamp Milling tool with scaled slot • Extension of swarf space • Optimised chip removal • Highest possible axial and radial infeeds Milling tool with a partially polished blade • Reinforcement of the exposed cutting corner • Absorption of high cutting forces

Milling tool with a special protective chamfer • Reinforcement of the main cutting edge against chipping • High tooth feed rates are possible in the case of smooth-edged tools • High axial and radial infeeds are possible in the case of profiled tools Milling tool with special edge conditionin • Conditioning of the main cutting edge for increased stability • Increase the mechanical and thermal load on the cutting edge • General increase in the tool life Smooth transitions • The shaft-neck-cutting edge transitions are fitted with smooth gradients and radii • Improved tool rigidity and therefore less radial deflection • Minimal step formation with several infeed depths • Higher mechanical load and therefore improved performance Milling tool with increased core diameter • Improved tool rigidity and less tool deflection • Higher performance in the area of the infeeds ap, ae and of the feed rate fz • Better component accuracy through less tool deflection Milling tool with chip breaker • Shorter chip lengths at high axial infeed rates, improving chip removal from both the component and the machine • Improved automation and process reliability • High multi-functionality of the smooth-cutting tool is retained Milling tool with shank of h5 tolerance • High concentric and eccentric precision • Optimal for modern precision chucks

www.fraisa.com 31

Legend to the product page Cutting tool substrate material

HM MG10

HM XA

Fine grain carbide. Hardness 1600 HV. Co content 10%.

Fine grain carbide. Hardness 1950 HV. Co content 8%.

Characterised by a particularly high level of abrasion resistance.

Form of the corner of the cutting edges The corner between the front side blade and the circumference blade has a protective chamfer of 45°.

The size of the protective chamfer is stated for each diameter in the data table on the catalogue page.

The tool is furnished with a corner radius. For every diameter the size of the radius is listed in the corresponding data table of the catalogue.

Application suitability A blue background means that the tool is particularly suitable for this material.

A light blue background means that the tool has good to adequate suitability for this material.

Chapter: Steel, stainless steel, titanium and nickel

Rm

Rm

< 850

850-1100

Rm

Rm

1100-1300 1300-1500

HRC

HRC

HRC

Inox

Ti

48-56

56-60

> 60

Stainless

Titanium

Additional material which can be machined is stated in the additional field

www.fraisa.com 32

Legend to the product page Shape of the shank / shank versions Full carbide tools with a cylindrical shank: shank version in accordance with DIN 6535 HA Full carbide tools with a cylindrical shank and a side clamping surface. Shank version in accordance with DIN 6535 HB Shank material is made of high-quality recycled carbide (HM)

Helix angle and rake angle

␭ 45° ␥ 5°

Helix and rake angles are particularly important characteristics of milling tools. Due to this fact, helix angle ␭ and rake angle ␥ are specified for each tool. The exact values can vary with the tool diameter.

Crash angle ␣ α

Tools with a smaller cutting diameter than the shank diameter need specific attention during machining. A crash can surely be avoided when the limiting side surfaces are sloped with at least a minimum angle, the crash angle ␣, against the vertical.

The angle of collision is stated for each diameter in the data table on the catalogue page.

Abbreviations d1

Diameter of the cutting edge [mm]

d2

Shank diameter or bore diameter [mm]

d3

Neck diameter or external diameter (face milling cutter) [mm]

l1

Total length of the tool [mm]

l2

Length of cutting edge [mm]

l3

Distance from the front of the tool to the end of the neck [mm]

45°

Size of the protective chamfer between the face end blade and the circumference blade [mm]

r

Corner radius [mm]

␣

Collision angle «Alpha» [ ° - DEG]

z

Number of cutting edges

www.fraisa.com 33

Information for cutting data The penetration angle (Helix) for NVDS-NVS-milling tools

␸Z = 20° ␸A = 9.8°

␸Z = 20° ␸A = 4.8°

DA = d1 x 1.9

DA = d1 x 1.3

Program the penetration angle ␸Z or ␸A correctly!

Conversion table ␸Z to ␸A with corresponding bore diameter Penetration angle ␸Z [°]

20°

18°

17.5°

16°

15°

13°

12°

10°

9°

8°

7°

Penetration angle ␸A [°]

Bore diameter DA DA = d1 x 1.3 [mm]

4.8°

4.3°

4.2°

3.8°

3.5°

3.0

2.8°

2.3°

2.1°

1.9°

1.6°

DA = d1 x 1.5 [mm]

6.9°

6.2°

6.0°

5.5°

5.1°

4.4°

4.1°

3.4°

3.0°

2.7°

2.3°

DA = d1 x 1.7 [mm]

8.5°

7.6°

7.4°

6.7°

6.3°

5.4°

5.0°

4.2°

3.7°

3.3°

2.9°

DA = d1 x 1.9 [mm]

9.8°

8.7°

8.5°

7.7°

7.2°

6.2°

5.7°

4.8°

4.3°

3.8°

3.3°

FRAISA recommendation

Use ToolExpert HelixRamp

www.fraisa.com 34

Information for cutting data The FRAISA cutting data software for reliable tool use ToolExpert, the cutting data software is continuously expanded with new products and areas of application. The material database is so comprehensive that hardly any materials possessing suitable application parameters are missing. The software is easy to comprehend, easy to operate and can be used without the need for training.

The new online cutting data calculator ToolExpert HDC â&#x20AC;&#x201C; High Dynamic Cutting Put the productivity-increasing HDC high-performance roughing strategy (trochoidal milling) into practice.

The HDC milling (High Dynamic Cutting) is a high-performance rough machining strategy, which is characterised by constant cutting conditions. Consequently, the metal removal rate and the process reliability can be significantly increased. And at the same time the tool service life is increased!

CAM systems make the implementation of this strategy possible.

However, the corresponding cutting data was not available up to now.

This gap has been filled by the new ToolExpert HDC from FRAISA! Use the online cutting data calculator ToolExpert HDC without having to download any software!

The new online cutting data calculator ToolExpert HelixRamp With the new high-performance penetration edge, the NX-NVDS and NB-NVDS achieve a level of performance that facilitates peak productivity and process reliability in 7 dimensions!

This FRAISA innovation gives NVDS tools a ground-breaking performance range!

The development of the new penetration edge allows FRAISA to introduce the term high-performance penetration. The new highperformance penetration edge cuts easily and clears the chips without disrupting the process.

The cutting data software ToolExpert HelixRamp was developed for the new high-performance tools.

The software can conveniently be started using the FRAISA website. With just a few clicks, you can define the material, tool and penetration strategy, and receive the parameters to be programmed for your machine control or CAM system.

Use the online cutting data calculator ToolExpert HelixRamp without having to download any software! www.fraisa.com 35

Calculation formulas for cutting data Formulas d1

Diameter of the cutting edge [mm]

z

Number of cutting edges

ap

Axial infeed depth [mm]

ae

Radial infeed depth [mm]

vc

Cutting speed [m/min]

fz

Feed per tooth and revolution [mm]

n

Spindle speed [min-1]

vf

Feed rate [mm/min]

f

Feed per rotation [mm]

Q

Material removal rate [cm3/min]

Spindle speed

Cutting speed

Feed rate

Feed per tooth

Feed per rotation

Material removal rate

www.fraisa.com 36

Hardness conversion (Rm fi HV10 fi HB fi HRC) Rm [N/mm2] 240 255 270 285 305 320 335 350 370 385 400 415 430 450 465 480 495 510 530 545 560 575 595 610 625 640 660 675 690 705 720 740 755 770 785 800 820 835 860 870 900

HV 10 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 268 272 280

HB 71 76 81 86 90 95 100 105 109 114 119 124 128 133 138 143 147 152 157 162 166 171 176 181 185 190 195 199 204 209 214 219 223 228 233 238 242 247 255 258 266

HRC

22 23 24 25 26 27

Rm [N/mm2] 920 940 970 995 1020 1050 1080 1110 1140 1170 1200 1230 1260 1300 1330 1360 1400 1440 1480 1530 1570 1620 1680 1730 1790 1845 1910 1980 2050 2140

HV 10 287 293 302 310 317 327 336 345 355 364 373 382 392 403 413 423 434 446 458 473 484 497 514 527 544 560 578 596 615 639 655 675 698 720 745 773 800 829 864 900 940

HB 273 278 287 295 301 311 319 328 337 346 354 363 372 383 393 402 413 424 435 449 460 472 488 501 517 532 549 567 584 607 622

HRC 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

www.fraisa.com 37

Distribution network

Sales and service locations Fraisa SA Gurzelenstrasse 7 4512 Bellach Fon: +41 (0)32 617 42 42 Fax: +41 (0)32 617 42 41 mail.ch@fraisa.com Fraisa GmbH Hanns-Martin-Schleyer-Str. 15b D-47877 Willich Fon: +49 2154 489 84-0 Fax: +49 2154 489 84-33 info@fraisa.de Fraisa Sarl.

7, Rue de Lombardie F-69150 Décines Fon: +33 4 721 45 700 Fax: +33 4 723 73 490 fraisa@fraisa.fr

l

l

Fraisa Italia s.r.l.

Via Grosio 10/8 I-20151 Milano Fon: +39 02 334 06 086 Fax: +39 02 334 06 055 mail.it@fraisa.com

l

Fraisa Hungária Kft. Vásárhelyi Pál u. 3 H-3950 Sárospatak Fon: +36 47 511 217 Fax: +36 47 511 215 mail.hu@fraisa.com

l

Fraisa USA Inc. 711 5th St SW USA-New Brighton MN 55112 Fon: +1 651 636 8488 Fax: +1 651 636 8588 info@fraisausa.com l

FRAISA SA China Rep Office CBC Building, 49A Wuyi Road CN-200050 Shanghai Fon: +86 21 5118 0821 Fax: +41 32 617 42 41 infochina@fraisa.com

Och GmbH Fischbacher Hauptstrasse 156 D-90475 Nürnberg Fon: +49 911 833 07-0 Fax: +49 911 833 07-10 info@och.de

(l) Associated companies.

To find your contact refer to www.fraisa.com.

www.fraisa.com 38

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passion for precision FRAISA SA I www.fraisa.com