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COMPLETE KIT CAR

TIFF NEEDELL “There isn’t one magic EVERY ingredient that makes MONTH a car great to IN CKC drive...”

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READER’S FULCRUM BUILD YOUR CARS ON TRACK First home-built Fulcrum is a Action from the CKC/Omex bike-engined cracker Track Day

90 26 November 2010 £4.25

NOVEMBER 2010

www.completekitcar.co.uk

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771754

127015

Toniq Imperial Van Typhoon Valdris Suspension Set-up Warp 8 Brake Upgrades – Pt 2 Running Reports Raw Fulcrum – Pt2

NEW CARS ONE-OFFS ROAD TESTS BUILDS WORKSHOP EVENTS CLASSIFIEDS

Comes Good First drive reveals road and track star

TYPHOON VALDRIS

46

First drive of X-Bow Lookalike

www.completekitcar.co.uk

MASSIVE TECH SECTION INSIDE ion set-up p52 Suspens y penny” er ev “It’s worth

p68 Brake up “How to get grades it right”

RUNNING REPORTS

AK 427, Westfield, Autotune Gemini, Sylva J15, TA Spirit, AGM WLR SIX BUILDS IN ONE FEATURE!

PLUS: Bonkers 1980s Warp 8 restoration returns • New products • Ask John


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Gardner Douglas Sports Cars

GM LSV8 engine packages

Est. 1990 CHAMPIONSHIP WINNING DESIGNS PRODUCT QUALITY GUARANTEED

GARDNER DOUGLAS SPORTS CARS Engine packages are available for both front and mid engine configurations with solutions for engine mountings, transmissions adapters, flywheels and clutches, fuel system, air induction, exhausts, catalysts and 'ready to go' ECU engine management with purpose designed wiring harnesses for easy installation. GMLS V8's include the stock and tuned versions of LS2, LS3 and the awesome 7.0ltr. LS7. All engines meet current IVA emission test when running on our recommended engine management.

Engineered for today’s demands with outstanding performance and drivability. GD427 & T70 - IVA compatible, available self build or new factory turn-key. Stop dreaming... start living!

Tel 01949 843299 | Web www.gdcars.com

Of particularly interest for racing and regular track day uses, these engines are easily tuned to give massive power with consistent reliability, meaning cheaper running costs and more track time. As part of our service we can supply engines built to specific application requirements with dry sump oil control, air induction, exhaust manifolds solutions, competition clutches and so on.

GARDENER DOUGLAS SPORTS CARS Unit 26, Roseland Business Park, Long Bennington, Newark, Nottinghamshire. Tel 01949 843299 E-mail sales@gdcars.com

NOVEMBER 2010

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www.blackjackzero.com Unit 5, Water-Ma-Trout Ind. Est. Helston, Cornwall. TR13 0LW Call Richard Oakes at 01326 574464

Moto Guzzi engine • Front wheel drive • Superior ride & handling • Starter kit: £4150.00

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Easy and economical to build, fun to drive, R1 for ultimate performance: SE for rapid "green" economy. Rolling chassis and part builds undertaken. If you start a kit but find you do not have time to finish we will come to the rescue at 26 Years of sensible workshop rates. Race W

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005 Welcome November:CKC Edit Template

EDSPEAK

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November 2010

Welcome to Complete Kit Car, the UK’s most vibrant kit car magazine

Subscribe to Complete Kit Car and save 15% on the newsagent price.

www.complete kitcar.co.uk (T: 01903 236268)

ATTRACTING NEW PEOPLE to the kit car scene is vital but, contrary to popular belief, I don’t believe it’s as difficult as some people would have us think. New companies pop up all the time and the allure of being a ‘car manufacturer’ holds just as much appeal as it ever did. Just witness the recent purchase of Raw Striker by the Bulmer brothers or our drive in this issue of the Typhoon Valdris. The appeal of creating your own car company is as strong as ever. And new people still want to buy kit cars, even in these straightened times. New Running Reports contributor James Griffon has finally scratched the kit car itch and is building a Westfield using one of the company’s all-in-one kit packages. And at the more affordable end of the scale, MEV reports scorching sales of its new MX-5 based Exocet, and almost exclusively to new kit car enthusiasts taking their first tentative steps into our scene. As ever, people will buy the right product at the right price. For all that, CKC is always investing in new ways of trying to reach enthusiasts. While much of that may be behind-the-scenes development of new shop availability (supermarkets, motorway services, airports etc) we also push hard to attend new events outside of the kit car scene, hence our first ever display at this year’s Goodwood Revival. It was a real eyeopener, and we’ll be back next year, spreading the word about kit cars at this and other mainstream events.

Editor’s choice... TIFF What makes a great car great? Tiff Needell works it out p15

TONIQ DRIVEN AT LAST A palpable sense of relief after I finally get to drive the Toniq. Yes, it’s good! p16

TRACK DAY NOVICES UNITE! Another fantastic CKC/Omex Track Day. You must join us next time. p26

SUSPENSION SET-UP This shouldn’t be an optional extra. A proper check-up is vital. p54

RAW FULCRUM The company’s just changed hands, but here’s a great Fulcrum. p90

Ian Stent Editor ian@performance publishing.co.uk

MEET THE TEAM Your kit car specialists EDITOR Ian Stent

FEATURES EDITOR Adam Wilkins

TECHNICAL EDITOR John Dickens

AUTO STYLIST Italo Sciacca

CV – Built two kit cars, owned eight others, driven virtually every type of kit car produced over the last 20 years.

CV – Built a Sylva Riot. Raced a Tiger Avon for five years. Kit car journo for nine years.

CV – Has run a kit car as his only car since 1980! Designed unique fibreglass chassis and suspension for his GTM Coupé. Very clever!

CV – Studied car and product design and has worked as a design consultant on many cars.

“Draw a line under all you thought you knew about the Toniq... take a deep breath and open your eyes on a brand new car.”

“Even the wildlife appears to realise it’s seeing something far beyond the ordinary when it claps eyes on the Typhoon Valdris.”

“V12 engines have perfect balance and are the most sophisticated production engines available.”

See Italo’s spectacular sketches of kit cars we’d like to see – every other month in Complete Kit Car

Toniq p16

Typhoon Valdris p48

Tech Talk p62

NOVEMBER 2010

MONTHLY COLUMNIST Tiff Needell

CV – Currently presenting Channel 5’s Fifth Gear. Previously a Top Gear presenter and been a top flight race driver since the mid ’70s.

“The interesting thing about the Cobra is you discover that, with all the talk of how good torque is, you can have too much of it!” Tiff p15

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006-007 Contents November:CKC Edit Template

CONTENTS

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November 2010

In this issue OUT & ABOUT

READER’S CAR

Fulcrum Shaun Kemp’s Raw

CKC/Omex Track day

Brilliant weather and another fab mix of enthusiastic kit car owners and cars means it must be another CKC/Omex track day. Why don’t you join us next time? IT’S BECOMING APPARENT that for many people, the idea of taking your car on track may be appealing, but the thought of mixing in with hardcore track day drivers is intimidating. So it’s especially pleasing to find that, as we’d hoped, we are managing to attract quite a few track day virgins to CKC/Omex Track Days. Perhaps as many as a dozen of the 35 places were taken by people who’d never driven at Llandow and were dipping their toes into the track day scene for the first time. Run with our partners at Omex Technology, these days are designed to accommodate the novice while also appealing to more experienced circuit drivers. So in the morning all the drivers are split into three groups – novice, intermediate and experienced. Track

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time is then run according to these groups, so all the novices are out together and so one. The first two laps of each group’s first outing are done under yellow flags, meaning no overtaking. These are sighting laps so that everyone can get an idea of the circuit’s corners before the flags are withdrawn and the more serious action commences. With each group managing three or four sessions in the morning, it’s the perfect way to feel your way into driving quickly on the track without fear of someone much faster coming barging passed every few seconds. In the afternoon we then run what’s called an open pit lane, when anyone can go out at any time, with a limit of just ten cars on track at once. It means that you are guaranteed as much track time as you want. Once again, we were offering lunch in the main building at Llandow to all those

JOIN US IN 2011! Such has been the success of the CKC/Omex track days that’s we’ve already booked our first date for 2011! Dates are as follows... Saturday ** May, Llandow Saturday ** September, Visit our website at www.completekitcar.co.uk

12 Phil Francis had only recently purchased this Sylva Riot, but was enjoying driving it hard.

CKC/OMEX TRACK DAY DRIVER PROFILE

13 *** ****’s very tidy Caterham prepares to exit the paddock.

Car: Sylva Riot Owner: Phil Francis

14 Ken Robson is a track day regular and his much modified Marlin 5Exi was quick and controlled.

Track day experience: Second track day

15 Dave Bence’s Onyx is a regular track day tool, complete with full house slicks. It’s quick too! 16 Pete Smith now owns this old Toniq demo car and was giving it lots of opposite lock all day!

General: Phil Francis has done two track days – and both were CKC/Omex days at Llandow. While it was his second time at the circuit, this was the first outing for his Sylva Riot which he recently bought second-hand; previously, he had a bike powered Toniq. He switched to the Sylva because he wanted something more suited to road use, and the 1700cc Ford powered machine is more docile when you want it to be. Not that he was exploiting the car’s docile side of its nature on the circuit!

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who attended (well over sixty by the time you count hangers on!). It’s a terrific way to meet some of the other drivers on the day and chat about the morning’s successes and failures. This was our second track day of 2010 and we were once again blessed with superb weather, a fully booked paddock and a great spread of cars and likeminded enthusiasts. If you have never been to a track day before, then we will be organising two more in 2011, and I urge you to join us. It’s great fun. 

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time certainly the first THIS IS ALMOST laid in tracks have been Toyo R888 tyre pit. Despite Suffolk gravel the dust of this of ded by vast piles and being surroun ting machinery aggregate, intimida Shaun tipper trucks, to heavily laden still manages Fulcrum Raw Kemp’s e that It has presenc look aggressive. is, afterall, dimensions; it belies its tiny

um in built Raw Fulcr the first privately construction of stealthy Fireblade We covered the to examine the – now it’s time last month’s issue leted form. ior in its comp warr day powered track

diminutive platform of the based on the sevenesque Striker. styling is a edgy, modern The Fulcrum’s openthe traditional world apart from based on. It looks wheeled car its ly in the functional, especial menacing and of this scheme -wheels black-with-black purpose is to its sense of example. Adding at the low it’s track bias; its obvious race

building a on the idea of that sold Shaun Celica taken his Toyota n. One kit car. He had track day at Snetterto d GT4 to its first in the Striker convinceand passenger ride to sell the Toyota . him that he needed a little more focussed build something a corner, I thought to got we “Every time car just to die, but the we were going he says. road,” the to stuck turned in and

attractive roll d with a rakish, front, equippe Add into a stripped interior. cage and has high revving Honda the mix the frantic, and there’s no ck can Fireblade soundtra l. No wonder it doubting its potentia dominated an environment hold its own in by Daf trucks. story last part one of this As we learnt in in a Striker a passenger ride month, it was

cle ed that motorcy He soon discover ance, was t, AB Perform engine specialis an agent also acted as local to him and d the Andy Bates explaine for Raw. AB’s racet reputation and up Striker’s excellen , which was backed winning pedigree any Without Google. by searching on to place , he was ready further research for a kit. But it wasn’t an order for the

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CKC/OMEX TRACK DAY DRIVER PROFILE

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Owner: Dave McEvoy Track day experience: Five track days

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General: Dave McEvoy counts himself as a track day enthusiast before being a kit car fan – it’s simply that a kit car is the best tool for the job. Having done some background research, he settled on a second-hand Raw Striker as it has a great reputation for circuit work. He also chose the Toyota 4AGE engine as it’s a great combines car engine traits with near motocycle style high-revving antics. Dave has done five track days including three visits to Llandow. He’s enjoying the process of getting the car sorted and set-up for track day use.

1 First track outing for Rob Kendall and his Aprilia V-twin engined MK. 2 Matt Wingrave (driving) with wife Sue as an eager passenger. 3 Rob Hollomby gets some serious roll through the twisty bits in his MK. 4 Kirk Weatherley’s Tiger R6 in action

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5 CKC’s Adam Wilkins decided the grass looks more interesting!. 6 Richard McVean’s gets to grips with his Radical. 7 Callum and Jeremy Bulmer, new owners of Raw UK, came with two Strikers... 8 Omex MD Richard Wragg takes Jeremy Bulmer for a blast in his tuned Moggy. 9 Dave Bence refuels his Onyx Bobcat.

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17 Neil Turner’s faithful Tiger Cat continues to be one of the quick cars. 18 Richard Wilkins giving his old Tiger Super 6 a leg stretch.

10 ***********. 11 **** *****’s amazing one off has only recently hit the road. Expect more in a forthcoming issue.

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19 Colin Howells putting his recently purchased GTM Libra through its paces.

CKC/OMEX TRACK DAY DRIVER PROFILE

20 David McEvoy giving his Raw Striker a workout. 21 Pete Rockey’s Sylva Phoenix was super quick all day long.

Car: Sylva Phoenix

CKC/OMEX TRACK DAY DRIVER PROFILE

Owner: Pete Rockey

Car: Tiger R6

Track day experience: Five or six track days per year

Owners: Kirk Weatherley and Martin Andrews

fuller bodied. build, Shaun dealt Throughout the only ance and has only with AB Perform service. say about Andy’s good words to Shaun, I met him,” says like “The first time he doesn’t operate “he told me that a friend ies. You become other compan r.” This to be a custome who also happens it was all epitomised when was h approac ready for its to get the car hands on deck to 5am through worked SVA test; they failed at the eleventh after the ****** month, have read last of hour. As you may into the hands Raw has just passed be an will continue to new owners. AB y. agent for compan this is the first It’s believed that to reach Fulcrum privately built it great its scarcity gives completion and Its . paddock day kudos in the track of intrigue creates a level unique styling t and roadster wouldn’ d to that a Seven style genuinely surprise most people are often fields a kit car. Shaun learn that it’s he the car, although questions about back and es enjoy standing does sometim trying to crowds watching the gathered car’s identity for figure out the Having they can’t. themselves; usually the stands out from something that ’s part of the Fulcrum crowd is a big

appeal for Shaun. Celica, hastily sold his He may have the kit and even promptly ordered quickly build much more completed the months), ted (it took **** than he anticipa Being a it looks rushed. but nothing about has a by trade, Shaun CNC machinist out how working for natural aptitude and work. That things fit together the helped certainly background has people built kit car. Most creation of well production a low volume assume this is a tidy surprising as it’s car. That’s not full justice to the example that does modern styling.

Car: Raw Striker

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seen the Fulcrum Striker. Once he’d workshop, a Striker in AB’s parked next to also liked the styling. He he was sold on by the of security offered the extra feeling

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NOVEMBE R 2010

General: Pete Rockey’s track day career didn’t get off to a great start. The Fishe Fury he built was written off during a pre-SVA shakedown at Brands Hatch. Undeterred, he sold off what he could and

Track day experience: Three track days

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General: Kirk Weatherley and Martin Andrews co-own their Tiger R6, which not only halves the cost of ownership for each of them but also means there’s always someone to go to a track day with! They bought the factory built Tiger earlier this year specifically for track day use and the CKC/Omex track day at Llandow was the third event they’ve fitted in since buying it. They would have done more, but a head gasket failure took the car out of action for a while.

bought a Sylva Phoenix and also has an old BMW 3-series for winter track days. The early car had been fitted with a 2001 Yamaha R1 engine and provides plenty of thrills. As he uses the car for long journeys (as well as five or six track days per year) he’s currently considering a replacement. Favourite at the moment is a mid-engined bike powered car, so that he can easily change the final drive ratio for longer motorway trips.

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26 www.completekitcar.co.uk

NOVEMBER 2010

NOVEMBER 2010

21

26 OUT & ABOUT – CKC/OMEX TRACK DAY

www.completekitcar.co.uk 27

All the action from the latest CKC/Omex Track Day.

8 NEWS We go further to get the stories behind the stories. No PR puff here.

28 OUT & ABOUT – GOODWOOD REVIVAL CKC’s first attendance of the Goodwood Revival was amazing.

15 TIFF Tiff Needell examines what makes a great car great.

29 OUT & ABOUT – WESSEX CLASSIC CAR SHOW The editor found kit cars galore at this local classic car gathering.

16 FIRST DRIVE – TONIQ Has the Toniq finally come of age? We think so.

32 CLUB LIFE Here’s what an area kit car club can do for you.

22 WALL OF FAME Want to show off your pride and joy? Here’s where to do it.

35 EVENTS DIARY CKC’s crystal ball looks at the events you won’t want to miss in 2011!

25 LETTERS Let’s be hearing from you. The stronger the view, the more interesting it is!

38 IMPERIAL VAN Running Reports contributors, Roger and Yoland Brown, have finished their project.

READER’S CAR

Imperial Van

An Imperial Van isn’t CKC’s usual meat and two veg, but neither are Running Reports contributor s Roger and Yoland Brown what one might describe as average. And that’s just how we like it! The editor met up with them to see the fruilts of their labour.

38 38 www.completekitc ar.co.uk

NOVEMBER 2010

AS I ARRIVE I’m presented with a bunch of ruby red grapes grown in Roger and Yoland Brown’s industrial size kitchen garden. It’s not the usual welcome I receive on reader’s car features, but perfectly sets the tone for Roger and Yoland’s approach to life and the most recent addition to their kit car family, an Imperial van. Roger and Yoland are a force to be reckoned with, possessing a level of energy and enthusiasm that immediately makes you feel tired. Much of their house appears to have been built, modified or fettled by Roger, while Yoland oversees a busy b&b, and the two of them cultivate

and nurture a garden that’s open to the public and which clings to a hillside of precipitous proportions and which required the construction of some 700 steps in order for the duo and their visitors to navigate their way around. And then there are the cars... In his youth Roger used to compete in autocross and rallies with an Austin 16 and then an MG J2, but that all came to a halt when he married Yoland in 1962. But if getting hitched put a stop to his motoring fun for the next 37 years, it was Yoland who got him back behind the wheel of interesting motors once he’d retired. She started buying kit car magazines and dropping hints that it would be fun to have something alternative to zoom about in. Although of a practical disposition, Roger didn’t fancy building something himself, so they went to the next kit car show looking for a sevenesque vehicle that was offered turnkey. At the time, that meant Caterham, Westfield and the South the company sold the project to Westfield African imported Birkin. A 5k saving over Sports Cars. Roger and Yoland's was one the Caterham was appealing, while a of the last to leave RDM’s workshops and subsequent blast around Silverstone with a little further work was required by Birkin’s ex F1 test driver, Steve Watson at Westfield before the Spyder was running the wheel helped seal the deal. “I love it,” as it should. enthuses Yoland. So now they each had their own fun If the Birkin was bought for Yoland, the cars, plus a ‘practical’ car and a VW next purchase was supposed to allow Caddy pick-up for load lugging for the Roger to return to his competition roots, garden. In anyone’s book, that’s surely the with something suitable for trials. A complete set. And Roger and Yoland were Reliant based Tempest was next on the indeed content, until they went along to hit list, with a driveable example sourced the Stoneleigh kit car show in 2009 and which just required basic finishing. The witnessed the launch of the brand new only fly in the ointment was the lack of Imperial. Although shown in a pick-up any local trialling clubs. With the format, and despite being tailor made for exception of one foray up a grassy hill, the a wedding car variant, our pair saw a van Tempest has been enjoying more relaxed for lugging stuff about and generally action on the Tarmac. having fun in. One fun car for her and one fun car for It also ticked one other box that him might seem more than adequate, but neither Yoland nor Roger had yet Roger and Yoland were just getting into managed to address... that of building a their stride. By 2007 they realised they car from scratch. “I always thought I needed something that offered rather ought to build one,” Roger admits. In this more practicality than either of their last regard, the Imperial was perfect, current rides. A factory built GTM Spyder since it used the complete rolling chassis looked to fit the bill, and was from a London Taxi, and the vast subsequently ordered from RDM, just as bodywork was fitted by the factory as standard. As such, it’s what Roger describes as a ‘soft’ build, and less WE OWN THIS... daunting as a consequence. Name: Roger and Yoland Brown Regular readers may have followed Age: Not quite 70 their progress within our Running Occupation: Retired/B&B proprietor Reports features, but the duo sourced a taxi Best thing about your car: The amazing via looks the London Taxi Group, who delivered Worst thing about your car: A rattle at the back it to which we haven’t sorted yet their door, where upon they removed the Fastest car you’ve been in: A Birkin bodywork and spent a month refurbishing around Silverstone with F1 test driver Steve Watson at the chassis and suspension. During this the wheel time they placed their order for the Lottery win car: Jaguar SS100 bodywork, spending a lot of time First car: Ausatin 7 Ruby contemplating the two-tone gelcoat Any thank yous: John and Dave at Imperial, Dougie the mechanic colours they should have. In the end Yoland chose the damson (don’t call it NOVEMBER 2010

44 BARKSTON SPRINT Adam Wilkins gets his first proper taste of sprinting... and likes it.

46 FIRST DRIVE – TYPHOON The Mondeo based X-Bow lookalike in action. Interior continues the ‘damson’ colour theme with seat covers made by Yoland.

Yoland And Roger have assembled a car that’s as full of character as they are.

purple!) to link in with the damsons for which their area of Shropshire is known. The tone of grey was also carefully considered, and the end result seems to work well. Imperial fits the bodywork to every customer’s chassis as part of the basic purchase, so the refurbished taxi rolling chassis was trailered to Imperial’s Wigan based workshops, where the bodywork (located on a substantial galvanised steel subframe) was lifted into place. Doors were also hung at this stage and the oval rear window glass fitted. Roger and Yoland were building the Imperial over last winter which, as you’ll remember, largely consisted of snow. And they were building it in an open carport! Yoland puts this hardy attitude down to all

90 READER’S BUILD – RAW FULCRUM – PART TWO Shaun Kemp’s Raw Fulcrum is the first private example to hit the road.

94 CLASSIFIEDS It’s free to advertise and the pages are updated every month.

98 30 DAYS Another window into the weird world of Wilkins’ little grey cells.

www.completekitc ar.co.uk 39

Pick up the December issue FRIDAY NOVEMBER 19TH

EDITORIAL T: 01823 335443 E: ian@performancepublishing.co.uk A: Complete Kit Car, 30 Henley Road, Taunton, Somerset TA1 5BJ

CLASSIFIEDS T: 01795 520877 E: adam@performancepublishing.co.uk A: Complete Kit Car, 57 London Road, Teynham, Sittingbourne, Kent ME9 9QW

6 www.completekitcar.co.uk

NOVEMBER 2010


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TECH

Locust Build Part 2

Tech Talk

Our Cars

Ask John

Warp 8 Part 2

Tool Test

SDR V-Storm Build

BeamMe UpSCOTTY PART 03 Mark Jenkins is back, restoring the seriously bonkers Warp 8 – a classic slice of ’70s kit car exotica.

workshop

FIRSTLY, IT’S A very warm welcome back to Mark Jenkins and his slightly insane Warp 8. Mark began restoring this extraordinary 1970s one-off last year and we ran two features following his restoration diary of progress. It was a monster of a project, but just as he was making great progress, commitments elsewhere forced him to mothball the Warp until recently. But now he’s back... and so is the Warp 8. For those that missed those earlier issues, it’s thought that just two Warp 8s were produced, the first completed by the designer, Owen Williams, while the second one never made it to the road and is the car Mark bought a year or so ago. Nothing has been heard of the first car, but Mark may even have news on that shortly. Work on his car to date has been

on modifying the floorpans on the Beetle chassis to more robustly locate the bodywork. This in itself has been a major project but, as you’ll now read, is nothing by comparison to re-engineering the gullwing doors! Over to you Mark – Ed. Firstly, sorry for the delay in updating the restoration of the Warp 8 but things are getting back to normal now, so I should start making good progress again. Right then, the part of the restoration I've been dreading – the doors. At this point you'd expect me to be telling of the design work and countless hours of planning that have gone into these before I even start, but that would be a pack of lies. As with everything to do with the Warp, it's really make it up as I go along. The only thing I'm sure of at

Land Rover Discovery provides the vital componentry for the new door latches etc.

Fulcrum Build Pt 1

Competition Samco Hoses

Focus on Cameras

Tech Talk

Our Cars

Brake Upgrade

Andrew even used the steel in which the latches were

Kit car suspension is often highly adjustable. So how come so few owners take the time to set it up correctly? The editor joins Dan Wright as he visits Northampton Motorsport to get his MK pointing in the right direction.

else) without then checking that the suspension is working correctly? You’re right... it makes no sense whatsoever. Getting your car close to being correct does not need to cost a fortune and I’ve met a number of people over the years who’ve checked all the suspension parameters in their garage using home made tools. But if that’s not you, then a number of companies will offer a suspension set-up service. And it doesn’t need to cost a fortune, with prices at Northampton Motorsport typically starting from £80 for wheel alignment and just £50 for corner weighting. Do the full assessment on a typical sevenesque kit as you’ll

Dan Wright arrives at Northampton Motorsport with his ZX10-R powered MK Indy R.

typically be looking at around £200 all in. That’s not a huge investment in order to make sure your car is performing the way it should, is it? What amazes me is that people are often prepared to put up with poor handling kit cars. Some people just think unpredictable handling is the way it should be – part of the sports car experience! Others know something’s amiss and gradually fall out of love with the car they’ve spent months or years creating. 23-year old Dan Wright placed his order for an MK Indy R kit when he was just 20 and spent two years assembling a Kawasaki ZX10-R

Troy and James of Northampton check over the MK as Dan nervously watches.

powered, flyweight road racer. At his third SVA attempt (emissions and sharp edges being the familiar failure items) in February of last year he walked away with a pass and was registered and road legal shortly after. Having opted for MK’s uprated Indy R chassis and suspension package, and remembering his engine choice, it seems obvious that Dan wants something that really delivers out on the road. But in the subsequent 18months, despite his best efforts at home, he’s never managed to get the car handling as he would like,

yet has never sort the help of a professional. As a consequence, he’s not used the car much and, when we meet up, it’s clear he’s in danger of becoming disillusioned with the whole kit car experience. But all credit to him, because when we posted on the locostbuilders forum that we wanted someone who’d like to get their car professionally set up by Northampton Motorsport, he responded within minutes (along with many other members from this popular forum). Northampton Motorsport is perhaps best known within the kit car world for its rolling road facility. We’ve featured several rolling road shootouts done with the company and its engine tuning and diagnostic facilities are well respected within the industry. But less well known is its full suspension set-up facility and also general workshop. Having just moved into larger premises, Northampton Motorsport is an impressive place to visit.

Seven Westfields of various descriptions are on site when we meet up with Dan, along with a Caterham, beautiful Ginetta G4, a Mini and several other interesting tin tops and classics (an impressive Vauxhall Chevette HSR is on the rollers). Virtually all of the kit cars are in for what you might call garage work. The Caterham is here for a minor service and radiator change; a competition Westfield in for a full rebuild with a new factory supplied chassis; and several other Westies are in for engine changes ranging from an early car going from Crossflow to Zetec, and a more modern example being converted to the latest Honda Type R. With a room dedicated to engine builds, another area set aside purely for carburettor and injection servicing, plus a machine room and a parts shop, the new Northampton Motorsport premises is impressive. Matt arrives in his MK, with dad Gavin having followed in a tin-top. After we’ve met up with

Northampton’s Troy Robinson, it’s time for a de-brief. Dan reports that the MK is skittish over uneven back roads, to the point of being quite alarming to drive. He tells us that he’s improved it from when he first drove it, but that the lack of predictability in the handling is the major problem. Troy’s hesitant about making any early predictions, but suggests this sort of symptom is often due to incorrect toe settings. But the first thing to do is get the car up on the lift and check it over for any obvious faults. As a matter of course, all the tyre pressures are checked, not least because any corner weight adjustment will be wasted if one tyre is found to have the wrong pressure afterwards and is subsequently adjusted. And then Troy and his assistant James take a few moments to look around the suspension carefully and check that everything is as it should be... and immediately it’s clear that it isn’t. When James pulls on the front

More play found in one of the rear suspension wishbone mounts.

offside wheel there’s obvious movement in the lower wishbone. The bolt holding the rear leg of the lower wishbone is slightly loose and it’s enough to let the wishbone slop about on its bush. Dan’s appalled, having checked the suspension some months previously, but the bolt is soon nipped up tight and extra attention is given to the rest of the bracketry on the car. One of the top mounts for a rear wishbone is also slightly loose and, if nothing else, this has already been a worthwhile exercise! This exercise also gives Troy and James an opportunity to look at the suspension design to ascertain exactly what adjustments can be made. Not all suspension is the same, and some kit car manufacturers will supply cars which have no adjustment for certain aspects of suspension geometry. There may be good reasons for this, so it’s certainly not a failing and you shouldn’t be alarmed if your kit car doesn’t allow for complete adjustment of all

Looking up into the Warp’s roof, showing the existing framework onto which the door hinges must locate.

2

Second

section to allow me make an almost triangular shape to follow the gap in the roof that will be filled by the top of the door. When done, I measure again and again to make sure that when finally fitted it will sit low enough to allow for the door skin to fit on top and still fit flush with the rest of the body. When I'm happy, it's welded to the hinge. Next, I cut more box section to start making the side frames that will come down to the body line just above the door handle. With the bolts in the hinges tightened up to, I measure and trim the upper frame and then tack these sections in. I go home feeling very pleased with myself.

Completed outer framework which will support the original fibreglass outer skin.

Discovery latching mechanism tacked in place along the

of box section is cut to size and welded into place to join the bottom of the door frame to the top. Are you with me still? The moment of truth... remove all the wedges, reach into the frame, release the catch and, joy of joy, the door (or should I say frame?) opens, lifts all the way up and then closes again. I spend the next half hour or so opening and closing it, only stopping because my arm starts to ache. I've got to do this again for the other side. Oh bugger! DAYS 32/33 More of the same, only not because of the minor differences from side to side with the Warp. So a little extra time was needed to do some adjustments in order to make sure both sides are now the same.

This shot showing the inner framework Andrew described

bottom edge to meet latching pin mounted on chassis.

7

3

DAY 31 I've come in today full of the joys of spring and after 45 minutes wish I stayed at home. The next bit is not going to work by going from top to bottom as I can't be sure, because of the shape of the body, things will line up correctly. So the best thing to do is start from the bottom and meet somewhere in the middle. First I need to make a bracket to go on the chassis with the Discovery striker attached. Nice easy job... big nut welded to a plate, fitted into bracket, loads of adjustment, welded to chassis... happy days. Having cut out the section of the Discovery door with the catch in, I clean it up and slide it over the striker. Then, with bits of wood, metal and anything else I can find, I wedge around this small section to hold it in place while the remainder

in the text, designed to line up within the rollcage.

8

9

Hinge located on new bracket bolted to inner frame. New door framework will be welded to this.

4

First bits of basic outer framework go in.

The door frame dropped down into its closing position, showing how the latch will engage with the pin on the chassis.

6

5

64

66 www.completekitcar.co.uk

TECH

5

Ride height and rake of car measured. Should be slightly lower at the front.

6

52 NOVEMBER 2010

The hinge must not only clear the roof, but also leave space for the fibreglass outer door skin.

Plate welded into place to take more of the original

This shot really shows the advantage of retaining the

Discovery door furniture, such as the release lever.

10

section of Discovery door skin. Makes the latch area much tider.

11

NOVEMBER 2010

12

NOVEMBER 2010

www.completekitcar.co.uk 67

4

Immediately some slack is found in one of the front lower wishbone mounts – soon tightened.

2

54 www.completekitcar.co.uk

Mark Jenkins with the 1970s Warp 8.

DAY 29 The hinges are really fiddly, but finally all four are cut and shaped how I want them. A piece of 8mm inside diameter stainless steel tube is welded to each hinge, for the bolts that will eventually be used to go though. All the holes that are needed are then drilled and these parts of the hinge bolted up. The holes are drilled over-size to give me some adjustment.

DAY 30 Next is the part of the hinge that fits on the door itself. Again more leftovers are used... no waste here. These are quite easy to make, cut and shape as required, and I weld on some plates that are then shaped and drilled to allow bolts to go though to form the completed hinges. With all of these in place, it's time for the door itself... this is going to be a laugh. I've repaired more doors than I can remember, but as far as making one from scratch, well that’s a big fat zero. There’s only one way I can think of to set about this job, and that’s start at the top and work my way down. I cut some lengths of 3/4 inch box

Special trestles used on flat level floor to keep car at convenient head height.

3

Scales located under each wheel to measure and show adjustments for corner weight.

1

First Warp 8 reached completion at the hands of its designer, Owen Williams. car, as found by Andrew Jenkins, who’s now restoring it.

Products

Suspension Geometry Have you done yours?

I WONDER WHAT percentage of kit car owners take the trouble to have the suspension on their kit cars correctly set up? I’m not just talking about four-wheel alignment and toe adjustments done by your local tyre fitter, but a proper check of camber, caster and corner weights too. 50 per cent? 30 per cent? I’d hesitant to put money on it being more than 10 per cent. Whatever the figure, I’m sure it’s far too low. One of the major appeals of owning a kit car is its performance potential... not just how fast it goes, but how well it goes around corners. So why spend all that time putting a kit car together (or investing in a secondhand car assembled by someone

DAY 28 The first thing I need to do is put some extra strengthening sections in the roof to hang the doors off. These are made from left over chassis sections trimmed to fit. Four of these are cut to length and shaped to fit onto the framework already in the roof area. Nuts are then welded to these to allow hinges to be bolted to. After a bit of trimming of the roof frame these are welded into position. The hinges are also made of left over chassis sections cut and trimmed to shape, to allow the pivot point of the hinge to sit as level to the roof as possible. It seems it will need to be like this to enable the door to clear the roof when opening.

housed. It made the job much easier.

1

TECH

this stage is that it will use sections of Land Rover Discovery doors, so I can use the locks and catches. And that’s only because I've got a spare Discovery in the yard.

NOVEMBER 2010

Fulcrum Build Pt 1

Competition Samco Hoses

BRAKE PADS

52 SUSPENSION SET-UP Following Dan Wright as he gets his MK Indy checked over by Northampton Motorsport.

Our Cars

Upgrading Your Brake System There’s more to your car’s brakes than just the discs and calipers. John Dickens takes an in-depth look at the areas of your system that might benefit from upgrading to improve your car’s stopping ability.

www.completekitcar.co.uk 55

Focus on Cameras

Tech Talk

The brake pads (and the shoes in a drum brake) are the components which actually stop the car by using friction to convert the kinetic (movement) energy of the vehicle into heat. This heat is initially absorbed into the pad and disc and then has to be dispersed into the surrounding air before the next brake application. A brake pad consists of a shaped steel backing plate with the friction material bonded to it (Fig 1). On a road pad the friction material will be around 10–12mm thick when new and will be useable until it is worn down to perhaps 3– 4mm. Most production cars have a pad wear indicator wire bonded into the friction material. This makes electrical contact with the disc to illuminate a warning light

when the friction material is worn down to the specified limit. The original friction materials were based on asbestos, but due to the health risks associated with this substance safer alternatives had to be found. Modern brake pads use, depending on their intended application, polymers, mineral fibres, metal fibres, Kevlar, ceramics and sintered metal particles. The stopping ability of a brake pad depends on its Coefficient of Friction (μ). This is the ratio between the force pressing the pad onto the disc and the frictional force produced by the pad (Fig 2).

depending on the disc material, the pad material and, most importantly, the temperature. All brake pads have an optimum temperature range where they produce their maximum stopping power. If they are above or below their optimum temperatures they will still generate some friction but will not be at their most efficient. If they overheat severely they can reach a threshold temperature where the coefficient of friction falls away rapidly and the

Brake Upgrade

Products

Part 02 stopping power of the brakes becomes severely impaired. This is known as brake fade. If the overheating condition is addressed quickly and the pads are allowed to cool down, their full performance will normally be restored, but extreme overheating of the friction material can cause permanent damage and degradation of performance, in which case new pads will be needed. Severe overheating can also cause the discs to warp. The operating conditions experienced by the brake pads on a small family car will be very different to those found on a Nascar race car and to take

Coefficient of Friction = Friction force/Clamping force.

account of these variations brake manufacturers produce a wide range of pads with different friction materials tailored to specific applications. To optimise braking performance it is vital to select the correct pad material for its intended use. The most important factor in brake pad selection is its operating temperature range (Fig 4). Standard road pads will work well from below 0deg C up to around 350deg C but performance will begin to drop off above this temperature. They may begin to fade after repeated hard use. Competition pads, on the other hand, will continue to work well even at 800–900deg C but will show greatly reduced stopping power at low temperatures. If used on the road they may never get hot enough to work efficiently. Disc wear is also a consideration if non-standard pads are used. Pads designed for general road use are normally quite gentle on the discs themselves, but some of the

metallic competition pads can be much more aggressive and will cause significant disc wear. Some manufacturers carefully match their pad and disc materials to give the best combination of braking performance and wear rate and it may be that a change to an alternative pad from another manufacturer will disturb this balance. This is one reason why braking upgrades are often supplied as complete kits of matched parts (Fig 5).

BRAKE DISCS (ROTORS) Originally, brake discs were made from cast iron around 8–12 mm thick and were machined dead flat on each working surface (Fig 6). Many cars still use this basic design. The disc mounting bell or top hat is normally integral with the disc on production cars. It may be bolted to the wheel hub or may simply be trapped between the wheel and the hub and secured by the wheel bolts or nuts.

Pads designed for different applications have different temperature ranges.

2

As vehicle performance increased and brake temperatures rose, vented discs were introduced (Fig 7). These are essentially two thinner discs separated by a gap so that air can actually flow between the braking surfaces. This effectively doubles the surface area available for cooling and greatly reduces the disc temperatures. In some designs there are curved internal vanes in the air gap between the braking surfaces. These are designed to throw the air out of the disc like a centrifugal fan producing a much greater cooling airflow. These discs are normally handed and must be fitted on the correct side of the car. More recent developments include drilling or slotting the disc. A drilled disc has small holes across the entire braking surface of the disc. They are normally drilled in a curved radial pattern (Fig 7). Drilling the disc improves braking in several ways. The edges of the holes continuously clean the pad surface as well as providing

increased brake bite. The holes also prevent gases from building up between the pad and the disc surface. The same effects can also be achieved by machining radial slots in the disc surface (Fig 8). These produce the same increase in braking performance without the risk of the small cracks which may sometimes form around the edges of the holes in drilled discs. It is not unusual for high performance brake discs to have separate bolt-on mounting bells, often made from a different material. Brembo has recently introduced a floating disc system using a cast iron rotor and a billet aluminium mounting bell. The disc is not bolted to the bell, but is mounted using sprung bushes. These allow it to float slightly both axially and radially. The disc is able to expand and contract slightly in use without introducing stresses into the mounting system. Motorcycles have used floating discs for many years but it is not a development commonly found in

A complete kit with discs, pads, calipers, brackets, hoses and fluid.

4

5

μ = frictional force/clamping force The value of μ for a brake pad is normally between 0.3 and 0.5

The EBC pads are instantly identifiable by their colour. The company offers several different compunds for different applications, each with its own colour identity. The Greenstuff pads for fast

A selection of typical brake pads.

road use. Choose the compound which matches your intended use. A basic brake disc with integral mounting bell.

1

60 TECH TALK John Dickens continues his look at different engine configurations.

3

A vented disc showing the slots for air to flow.

6

7

68

64 WARP 8 RESTORATION

70 www.completekitcar.co.uk

NOVEMBER 2010

NOVEMBER 2010

www.completekitcar.co.uk 71

The insane 1970s Warp 8 returns to CKC’s pages. Welcome back!

68 UPGRADING YOUR BRAKES – PART TWO

TECH

John Dickens continues his in-depth look at how to upgrade your complete braking system. Don’t miss it.

RUNNING REPORTS

73 PRODUCTS

Riot Special Build

Tech Talk

Our Cars

Fasteners

Products

Ask John

Running Reports

CKC’s Running Reporters have been hard at work building their kit cars. It doesn’t get more real than this! PROFILE

Some of the latest gadgets and gizmos examined. Reporter: Richard Claydon Project: Sylva J15 Age: 44 Occupation: Senior operational fire officer Project start: June 2009

77 ASK JOHN

THIS TIME AROUND has seen progress on the dash and a bit of wiring. We've also started to fit the lights into the car. Progress has been a little slower due to No.1 Son getting married, No.2 Son doing

John Dickens answers your technical questions.

80 RUNNING REPORTS

Simple switches create right effect.

GCSEs and a three week trip to Florida! Anyway, after a little thought, the profile for the dash was templated using card. This is the method I’ve used for all the ally panels and it works really well. The body was dropped into place, the card offered up and the shape drawn around the profile of the body. This was then transferred onto ally but a problem quickly presented itself. The bottom of the dash requires a nice curved radius and I wasn’t sure what I could use to form this. I hunted all around the workshop but couldn’t find anything suitable. It was at the point that Rhys reminded me of the Give Way sign outside our house! Perfect. Not sure what the

Teplate for the dash, like all aluminium panels in the car, was first made in cardboard

A new reporter joins the team, and others finally reach completion.

to form a template for the panel. Curve created using nearby signpost!

Well placed beside the driver.

Like all the

internal panelling, it’s left untrimmed, but poder-coated in black.

neighbours thought though! Once the dash was mounted, we were able to produce a switch panel for the right hand side. This again turned out much better than I could have hoped for. Durite rocker switches do the job nicely and give me the look I was after. I also invested in the correct block connectors to make the job nice and tidy. This again was all powder coated to match the rest of the car, except the dash which we’re going to cover in vinyl. From the pictures you can see the final position for my battery; this has been supported and braced underneath the paneling. Next, thoughts went to wiring and placing the ECU and fuse boxes. I didn’t want an exposed look on the front under the bonnet, so I’ve mounted all the electrics in the

passenger side pod. I’ve also bought a universal loom and have been looking at what I need to add and what needs to come out. Wiring from the engine to the ECU runs nicely through the rear of the pod and it picks its power off the short run from the fuse box. Last job done this time has required some more anxious cutting of the precious body! Sylva supplies the rear lights for the kit and, after a small bit of modification, they fit nicely. The rears of the units are glassed in, which means the lenses can be removed without the lights falling apart. Again the finished look is very pleasing.

ECU and fuses located in side pod to keep things tidy and clean.

SUBSCRIPTIONS T: 01903 236268 E: justin@performancepublishing.co.uk A: Performance Publishing, Complete Kit Car, 12 Thesiger Close, Worthing, West Sussex BN11 2RN

Although he ordered a complete kit, James delayed collection of the bodywork

to keep space free at home.

T: 01580 891309 E: neil@foreman46.freeserve.co.uk W: www.carbuildersolutions.co.uk

NOVEMBER 2010

COMPLETE KIT CAR IS PUBLISHED ON THE THIRD FRIDAY OF EACH MONTH

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NOVEMBER 2010

noise, dust, and a winter with no central heating, just one thought kept me going – I was going to have somewhere to build that Westy! In June of this year I was spurred into action by two things. Firstly, the splendidly good value of the Westfield special offer on Classic and FW kits, and secondly, that pesky coalition government announcing that VAT would rise to 20per cent in January 2011. The time to act was now, so act I did. After some lengthy conversations with those helpful folk at Westfield, I took my ever suffering wife for a nice day out to Kingswinford. You know how it goes, “Oh look dear, there’s the Westfield factory – shall we pop in?” A couple of hours later I placed an order for a white, 2-litre Zetec powered Classic Edition kit. In terms of extras, I opted for the upgraded Westfield brakes, wider front suspension, 4-point harnesses, sports seats, spare wheel, heater and locking boot cover. I am also having the metal panels, brake pipes, wiring loom and fuel pipes fitted by the factory. I’ll sleep easier knowing that all that has been done correctly!

Collection from the factory at Westfield. James had the factory prefit the aluminium panelling and plumbing.

Car Builder Solutions

80 www.completekitcar.co.uk

T: 07000 785423 / 01903 236268 E: karen.ads@performancepublishing.co.uk A: Complete Kit Car, 12 Thesiger Close, Worthing, West Sussex BN11 2RN

Reporter: James Griffin Project: Westfield Classic Edition Age: 49 Occupation: Rail Industry Consultant Project start: September 2010

OVER 30 YEARS ago, at the tender, impressionable age of 18, a chap I knew built himself a Dutton Phaeton. It was red, shiny, noisy, and turned far more heads than the aging Escort Mk1 that I was driving at the time. It was then that I realised that one day I would just have to build myself a kit car. The seed was sown. Much more recently, I became a regular at the Exeter Kit Car Show and always found myself drawn towards the Westfield stand. I eventually took the factory tour, and had a test drive. That sealed it. I was well and truly hooked. Next came the demolition of my damp, single skin detached garage, to be replaced with what I laughingly call the East Wing of the house. The wife got a new bedroom, utility room, larder and a spare room. I ended up with a dry and fairly roomy single garage. (Well, married life is really just one big compromise isn’t it?) As the building took shape, through all that

This is what you call, having too much time on your hands before the kit arrives! James’ garage is well organised.

James ready to get stuck in, when the nuts and bolts arrive!

Also, due to lack of space, I am collecting the kit without the bodywork. The factory will make it for me when I’m ready. So, on a sunny, early September morning I loaded up the van with a box of Yorkie Bars, added the wife and set off to Kingswinford. The guys at the factory were really helpful and we loaded and secured everything safely in the van. Disappointingly,

quite a few bits were not ready and whilst they’ll be sent on asap it has delayed the start of the project. So, the garage is a good deal fuller than before, and I’m surrounded by a chassis, a 2-litre Zetec lump, and numerous boxes of bits. All I need now are the missing bits (which incidentally includes all the nuts and bolts!) and the build will start in earnest. More next time.

Rear lights fitted.

80

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www.completekitcar.co.uk 81

Sorry, but lack of time prevents us answering technical queries over the phone. We would much prefer you contact us by e-mail or write, enclosing an SAE for a reply. While every effort is made in compiling the editorial and accepting only bona fide advertisements in Complete Kit Car, the publisher cannot be held responsible for any effects arising therefrom. Freelance features and photographs are submitted at the owner’s risk and, whilst every care is taken, no responsibility for loss or damage can be taken by the publisher or their agents.

Copyright Performance Publishing Ltd. All rights reserved. ISSN 1754-1271


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Page 11

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016-020 Toniq:Layout 1

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FIRST DRIVE

Page 16

Toniq

STAND AND DELIVER A brand new body on a brand new chassis. Only the name remains. CKC’s editor gets an exclusive first drive on both road and track of the all new Toniq.

To view the rest of this article, purchase the November 2010 edition by going to http://www.completekitcar.co.uk/Issue/latestissue.html

16 www.completekitcar.co.uk

NOVEMBER 2010


016-020 Toniq:Layout 1

25/10/10

16:47

DRAW A LINE under all that you thought you knew about the Toniq... a car designed by a bunch of students in 2002, sort of developed in tandem with an established kit car manufacturer a year later before being pulled from pillar to post in one of the most tortured gestation periods we’ve ever witnessed. Put all that to the back of your mind, take a deep breath and open your eyes on a brand new car... the Toniq! There is really only one thing that links the car in these pictures with that original styling exercise... original designer and owner throughout, Colin Williams. Like a dog with a bone, he has wrestled the Toniq from promising design sketch to what you see here and, finally, we are looking at the real deal. And it’s still a looker. While kit car devotees may have become accustomed to the Toniq’s styling, newcomers are still impressed. Just the day before our drive, the engine was being finally set-up by Omex Technology and when parked outside its unit the car caused great interest with the company’s neighbours,

Page 17

Broughtons. This company services supercars from manufacturers such as Koenigsegg, Spyker, Aston Martin and Bentley, and the guys there were impressed by the Toniq’s design and new take on the established sevenesque theme. At the other end of the scale, my 10-year old son immediately pointed out that the car looked far more modern than all the other cars he’d seen daddy drive in the magazine. He loved its sharp looks... the car looked current. Under the painted fibreglass panels is an impressive spaceframe chassis we first highlighted to you early last year. Like so much of this ‘new’ Toniq, it’s a ground up fresh design that bears no resemblance to anything that has been underneath the car before. Almost exclusively made in round-tube steel, the chassis has been designed and fabricated by Caged, a highly respected engineering company based in Somerset, which started out making roll cages and now does the chassis for a number of mainstream low volume car manufacturers. The cleansheet design for the Toniq chassis has few compromises – Caged’s intention was to make it the best in the market, bar none. Every tube is cut by laser for a level of accuracy that means there should be a tolerance of less than 1mm across the

NOVEMBER 2010

The styling may be familiar to regular readers, but this is an all new car. Design still looks current, too.

www.completekitcar.co.uk 17

whole chassis. It’s so accurate, in fact, that Caged can even laser cut all the rivet holes in the chassis so that they perfectly match the pre-cut rivet holes in the laser cut aluminium panelling. We’ve never seen that in any other kit car... ever. The suspension is to an equally impressive specification. With double wishbones on each corner, there are also inboard coil-overs at each end, operated via pushrods and bell cranks. At the back the dampers are almost horizontally mounted, lying over the differential. Fabricated uprights at the back and cast stub axles up front utilise Ford brakes and bearings up front and VAG sourced items out back. While these could be donor sourced, it’s part of the Toniq strategy that everything can be supplied in a box, brand new. To that end, this first demonstrator features a new Ford Duratec engine, running Omex ignition, Raceline throttle bodies and fancy cams to produce 204bhp. For the factory, this will be known as the CB200 option, with base spec Duratec cars leaving the unit with a stock 180bhp lump (CB180) under the bonnet. The lesser engine will also feature a 5-speed Mazda MX-5 gearbox, where this test car has the Mazda’s 6-speed unit (once again supplied boxed and new). As an entry level option there is also the CB110 utlising a Ford Sigma 1600cc


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Page 21

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Rachelle. Retained Business Team Manager. Adrian Flux.

Home

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Van

4x4

NOVEMBER 2010

Bike

Campers

www.completekitcar.co.uk 21

Passionate about insurance

Performance

Specialist


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0843 357

www.foot

1907

manjames

.co.uk

llowing e the fo d lu c in policies All our ard: d as stan es

n) Europea ens (UK and y gal Exp r e e L v r o o c t Re  Mo ad Rage kdown ur Brea lude Ro c o h in 4 o 2 t  ent nal Accid  Perso cking and Mileage vailable. & Carja d e it a e, Lim are also ed Valu  Agre ehicle options Multi-V

From a Seven to a Cobra. Whatever your pride and joy, we’ll get you covered. The enthusiasts’ favourite for over twenty five years, Footman James is one of the leading specialist insurance brokers. With a UK client base of 140,000 owners of classic and vintage vehicles, Footman James consistently uses its enormous influence to arrange our best deal for you. So whatever your pride and joy, you can be confident that with Footman James behind you, you’ve adopted our best policy. Talk to us soon.

ers,errevaitce! W you Quoteline: 0843

357 1907

www.footmanjames.co.uk

Footman James is a trading name of Aon Limited, which is authorised and regulated by the Financial Services Authority in respect of insurance mediation activities only. Telephone calls may be monitored or recorded for your protection.

FP 5012.08.08

COMPETITIVE RATES on modern car, motorcycle, home and contents insurance


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Page 30

Typhoon Sports Cars

T: 07970 636986 E: info@bayarearods.co.uk

Bluebell Cottage, Bell Drove, Thorney, Peterborough, PE6 0QQ

Recreations of a typical early to mid-50's car reminiscent of the many european sports and racing cars that dominated motorsports throughout europe in that decade. Our interpretation uses the humble Triumph Herald chassis and drive train. We can offer the customer anything from a bare body shell, or part thereof, right through to a complete driveaway road legal example.

Typhoon sports cars are a family run business with over 50 years of automotive experience. We have spent the past few years developing and building our own car of which we are now able to offer to the person looking for something different. With its own unique styling and proven Ford running gear should be just the thing for someone that wants to stand out from the rest of the crowd.

PRICES FOR A TURN-KEY example start at

£5,500, please email for full details.

PRICE FOR BODY SHELL Complete one piece body tub (with or without headrest), one piece flip front, dashboard and cill finishers

£750

Workshop: 01945 701333 Office: 01733 271390 Stuart: 07966165194 Ray: 07773062384 Email: typhooncars@aol.com www.typhoonsportscars.co.uk

Suffolk Jaguar perfect recreations of the SS100 and C-type

Every component available to build your dream. PO Box 100 Woodbridge IP12 9BA

Tel: 07967 339424

www.suffolkjaguar.com

AGM SPORTS CARS

‘designed to be driven’

Available as a kit or a turnkey

We now supply

LOCOST BODY KITS Check out the website today! Tel: 01226 700373 Email: enquiries@agmsportscars.co.uk Web: www.agmsportscars.co.uk

30 www.completekitcar.co.uk

NOVEMBER 2010


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Kit Car Insurance The Understanding Insurance Specialists

Sureterm Direct

TM

Our Kit Car Policy Features: Free agreed value subject to acceptance Drivers aged 21-74 covered Limited mileage discounts

For 12 years, Sureterm Direct have given our customers peace of mind, knowing that if the worst happens, they’re covered. Call our friendly team for the most competitive quotes available and let us treat you like the valued customer you are.

Club membership discounts Salvage retention option Breakdown cover as an optional extra GB and Northern Ireland residents covered Free courtesy car subject to availability

Sureterm Direct Provides:

24 hour claims assistance

Immediate cover

Spare parts cover

Monthly premiums

Rally/show cover

Debit/credit card payments

Business use available

Direct Debit payments

Free European cover for 90 days!

UK call centre

FREEPHONE

0800 999 2300 Open 8.30am - 7.30pm Monday - Friday. 8.30am - 5.30pm Saturday.

www.sureterm.com

Sureterm Direct Limited, Sovereign Court, Ermine Business Park, Huntingdon, PE29 6YL (Registered in England no. 3671264). Sureterm Direct Limited are an independent intermediary dealing with selected insurers and we are authorised and regulated by the Financial Services Authority (FSA). Our FSA registration number is 305300. CKC01.V1.0210

The insurance specialists for: 4x4s z Classic Cars z Kit Cars z American Classic Cars z Land Rovers z Camper Vans Classic VWs z Caravans z Classic Fords z Custom Cars z RVs z Classic Minis z Motorcycles z Household


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Page 36

Aviator

TM

The latest road & track car from Tiger

G Even better handling and Improved aerodynamics but with the same build quality and engineering integrity that is the hallmark of Tiger Sportscars. What the press say:-“The overall picture is one of a car with rapid responses and brilliant balance.� Complete Kit Car, October 2009

Send for our 48 page catalogue for full details of the great sportscars from Tiger

Visit our Website:

www.tigerracing.com

Photo courtesy of Complete Kit Car Magazine

Tiger Racing Ltd., Service Station, Thorney Toll, Nr. Wisbech, Cambridgeshire PE13 4AX Tel: 01733 271131 e-mail: jim@tigerracing.com

Graham Sykes Ltd. is authorized and regulated by the Financial Services Authority. Calls may be monitored or recorded to help improve our service. 36 www.completekitcar.co.uk

NOVEMBER 2010


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Page 37

Regent Motor Company Ltd. SUPPLIERS OF VINTAGE & CLASSIC CARS TO THE WEDDING TRADE & COLLECTORS Tel: Fax:

01744 818516 01744 818815

The Regent 1930 style Landaulet or convertible, modern running gear, fiberglass body, big impressive six passenger carrier, ideal for weddings or corporate work. Kits from £6885 + vat. Full builds as per advert £27,500 on the road. Unit 8 & 9 Brindley Rd Ind Est, St. Helens WA9 4HY e-mail: caremoret@btconnect.com w w w. r e g e n t m o t o r c o m p a n y. i n f o

Southways

The Southways Sports Cars

Automotive Ltd

Serving the Specialist car Enthusiast From a simple Oil Change service to a full build or restoration we at Southways are your one-stop-shop for all your Kit Car, Classics and Sports Car requirements.

Available in Standard Kit which requires a donor car or Comprehensive Kit with EVERTHING you need.

We are only 5-mins from M27 J11 and booking work into our new workshop for 2010. Give us a call or drop us an email with your requirements.

Optional Extra Wide XL available too. From £5,222.88 inc. VAT

• Kit Car Build or Completion from Any Stage • Kit Car Servicing • Vehicle Restoration • All Vehicle Types

• Project Builds • Race Car Preparation • Track Day Preparation • Repairs & Modifications

COLLECTION & DELIVERY SERVICE AVAILABLE

Tel: 01329 220755 Email: info@southwaysautomotive.co.uk Northern Sales Agents: Chester Sports Cars Tel: 01244 822244

www.southwaysautomotive.co.uk NOVEMBER 2010

Office: 01329 220755 Paul: 07976 531824 Steve: 07954 181479 Email: info@southwaysautomotive.co.uk Unit C Plot 5 • Fort Fareham Industrial Estate • Fareham • Hampshire • PO14 1AH

www.southwaysautomotive.co.uk www.completekitcar.co.uk 37


CKC Subscribe DPS:Layout 1

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SUBSCRIBE THIS MONTH & NEVER MISS AN ISSUE

You can purchase our back issues or download features from our online shop

3 EASY WAYS TO PAY March 2010

July 2010

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October 2010

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Online: www.completekitcar.co.uk

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Post: Unit 12, Thesiger Close Worthing, West Sussex BN11 2RN


CKC Subscribe DPS:Layout 1

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046-050 Typhoon Valdris:Layout 1

25/10/10

FIRST DRIVE

16:49

Page 46

Typhoon Valdris

To view the rest of this article, purchase the November 2010 edition by going to http://www.completekitcar.co.uk/Issue/latestissue.html

46 www.completekitcar.co.uk

NOVEMBER 2010


046-050 Typhoon Valdris:Layout 1

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Typhoon’s Valdris has just passed its IVA test. Adam Wilkins is the first person outside of the factory to drive it.

NOVEMBER 2010

“WOW,” MOUTHED THE teenage lad to himself as we drove by. When we stopped for fuel, a girl of about the same age couldn’t believe what she was seeing, and her eyes lit up the size of saucers. It’s the same story wherever we go. Even the wildlife appears to realise it’s seeing something far beyond the ordinary when it claps eyes on the Typhoon Valdris. All kit cars draw attention to themselves and get some form of reaction, so it

www.completekitcar.co.uk 47


2/10/10

08:53

Page 57

Photo © Derek Binsted

057:CKC_NOV_10

LETTERS

On the road or on the track At Northampton Motorsport we know all about getting the best from your kit car — with our experience and expertise your engine and chassis will perform to the optimum. With you right from the start — we can build that kit for you — and when you feel XLIRIIHXSYTKVEHI[IGEREHZMWIWYTTP]ERH½XEPPXLIRIGIWWEV]IUYMTQIRXERHQEOI    sure that it’s giving the best performance. To keep it that way, you can take advantage of our regular servicing options — including rolling road tuning. And should you feel the need to take the track, our race preparation service will keep you ahead of the pack.

Full & Part Kit build-up

On-Event Support

Regular Servicing

K&N Filters

Upgrades

FSE Facet fuel pumps

Rolling Road Tuning

Ohlins & AVO suspension

Weber & Dellorto carburettors

Mintex Racing Pads

Engine Management Installation & Mapping

TRS Harnesses

Reconditioning of Weber, Dellorto & SU carburettors

Pace Radiators & Coolers

No matter what engine is in your kit car..

..you’ll get maximum performance from a Northampton Motorsport conversion.

Varley Competition Batteries

Race/Rally preparation & servicing ... and, for your ‘daily’ drive — ecu remaps for the Volkswagen Audi family of engines plus other petrol and diesel turbos, with no loss of driveability or fuel economy. Call today, and get Northampton Motorsport on your team. With rolling road tuning.

Unit 52 Rothersthorpe Avenue Northampton, NN4 8JD northamptonmotorsport@btconnect.com


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Southside ARC offers the complete accident management solution for your damaged vehicle Southside ARC has been part of the kitcar scene for many years, not only on the repaint side, but also crash repairs. As one of our directors is himself a kitcat fanatic, we understand the time and effort that go's into building the car of your dreams! We therefore know that the final finish to your pride and joy, either after an accident or your first repaint is very important to you and to us! Give Colin a call and he will happily talk over your options.

BEFORE

Southside ARC is one of the largest bodyshops in London providing a first class crash repair service. We repair all vehicles including motorcycles and light commercial vehicles up to 3m in height. Our 14000 sq ft workshop is equipped with the latest technology including computerised wheel alignment, internet based estimating system and the latest Junair oven for full body re-sprays.

AFTER

We are specialists in: Fibreglass repairs 4 Wheel alignment Chassis repairs All insurance companies dealt with We are a PAS125 british kitemarked bodyshop Specialist paint effects Repaints 123/125 Nathan Way | Woolwich | London | SE28 0AB | T: 0208 317 1111

www.southsidearc.com

58 www.completekitcar.co.uk

NOVEMBER 2010


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NOVEMBER 2010

www.completekitcar.co.uk 59


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Burr Walnut Laminate Dash 122x28cm - £37.37 each 122x51cm - £69.00 each Vitaloni Californian Mirrors Left-Hand: TVCSML Right-Hand: TVCSMR £25.85 each

01283-815609

LED008 LED Rear Fog. 100mm Diameter. £58.63 each New Range of

100s of Mirrors Available!

LED006 LED007 LED Stop/Tail + Ind. LED Reverse. 100mm Diameter. 100mm Diameter. £58.63 each £69.20 each 100mm Diameter LED Rear Lamps

Smiths Telemetrix Gauges Intatrim Ranger Seat CTEK Battery Chargers from £55.22 each ETB DD2-Lite Digital Dash Speedo, Tacho, Fuel, Oil T & P, Water T, and Voltmeter. Many additional features. All Senders provided. Black or Silver. £410.07 each

CTEK Battery Conditioners from £39.95 each

Alloy Motorsport Switches and Warning Lights 25mm OD. High-quality finish. Variety of functions available. Switches £19.97 each Lights £16.47 each

A high-backed, bucket seat, suitable for narrow-body vehicles, available with harness slots. Multi-Function LED Light Stop, tail, indicator, reflector, side repeater, number plate. £29.31 each

Range of high back and Low back Retro seats from £165.67 each from £31.77 each

Sales Office: To view our full range of seating please visit us online

01283-815609 Warning Light Fascia Brushed Aluminium. 6x 12mm ID holes. £3.51 each aaaaAlso available: aaaaWarning Lights aaaaPush Buttons aaaaFlick Switches aaaaPull Switches

eMail: Info@EuropaSpares.com Fax: 01283-814976 Website: www.EuropaSpares.com

Boot Racks Complete with rubber suction pads. Can be fitted temporarily using included kit, or permanently using captive nuts. Available in Stainless Steel, Aluminium, Chrome & Wood-Slat finish. from £46.71 each

Moto-Lita from £140.70 each

Smiths Cobra Gauges

Miller Oils Products from £5.74

BUY ONLINE! www.EuropaSpares.com

LED Daytime Position Lights White LED sidelights. 100x15mm / 150x15mm. from £39.30 each

5 LED: LED010 - £29.31 pair 8 LED: LED009 - £33.43 pair

3-point: from £48.17 each 4-point: from £52.87 each

Europa Classic Silicone Hosing These high specification Silicone Hoses have been specially developed to give Vintage and Classic cooling systems all the benefits of modern Silicone Hoses, whilst retaining the original appearance of the hose.

Rubber Over-Centre Catches SVA Compliant 100x28mm. £18.80 pair

Kenlowe Fan Kits from £100.65

Universal Seat Runners RICH SSR - £40.54 set

Aero-Style Petrol Filler Caps from £53.41 each ETB Custom-Built Gauges

Full range of seals and trims available.

Carbon Fibre Effect Panels 122x28cm - £38.18 each 122x61cm - £70.50 each

from £8.94

Cobra Seat RoadsterSS from £158.62

Oil Cooler Systems - £CALL

FSE Facet Interrupter Pumps Road Kit: £88.29 kit Fast Road Kit: £90.93 kit Competition Kit: £97.47 kit Pump Only: from £73.28 each

Cobra Clubman Seat Perforated vinyl headpad and side patches. Integral headpad and shoulder supports. Deep sided bucketed support. Four point harness facility.

Burr Walnut Veneer Dash 122x28cm - £81.07 each T-Shaped - £99.87 each

from £153.97 each

Polished Alloy Extinguishers

from £29.37 each

3-point: from £68.15 each 4-point: from £70.50 each

1.75L - £78.67 each

from £8.94

ALL PRICES SHOWN ARE INCLUSIVE OF 17.5% VAT

Europa Silicone Hosing Metre lengths. 45, 90, 135, 180 degree bends. Reducers. Blue, Black, Green, Red, and Yellow. 3/8” to 4” Bore.

VAT raised to 17.5% 1 Jan 2010

Isspro Gauges

Quick-Release Wheel Hubs Hexagon drive or splined drive. from £76.37 each 12/09

Steering Wheel Adaptors £23.50 each

SPA Alpha from £84.60 each

GoPro Motorsports HERO Wide - Digital Video Camera The World’s smallest, wireless on-board video camera. Attaches to helmets, cars, motorcycles, etc. Sets up in seconds and is easily moved between different mount locations. Additional expansion mounts available seperately, including roll bar, handlebar/seatpost, chest harness, and surfboard mounts. Resolution: 5 megapixel (2592x1944) photo, 512x384 video. Optics: glass lens, f/2.8 aperture, with 170 degree angle of view. Modes: video, photo, photo every 2 or 5 secs, self timer. Memory: 16MB internal, expandable to 2GB with SD card. CAMMW £199.99 kit Other packages available - see: www.EuropaSpares.com

from £46.00 each


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Corbeau Sportsman Seat A narrow sports car seat with max width of 38cm, for narrow applications. Available in cloth or vinyl trim. Supplied complete with headrest. from £199.75 each Thermo Tec from £39.92

3-point: from £56.40 each 4-point: from £61.10 each

Volanti from £47.00 each

Delta Rocker Switches With illuminated symbols. 10 variants available. 30x22mm. £7.45 each

Heater Box £155.59 each Smiths Tailor-Made Gauges

Brake Parts - £CALL

Chequer Plate Aluminium 122x28cm - £38.18 each 122x61cm - £70.50 each

Headlamp Shells from £31.42 each

£4.89 P+P

The MUST-HAVE parts catalogue! This 1136 page book gives access to more than a Quarter of a Million performance parts and accessories, from over 700 different USA suppliers! Our product categories include;1000s of Car and Truck Accessories, Wheels and Tyres, Speed and Performance, Diesel Performance, Sport Compact / Tuner Performance, Off-Road / 4x4, Mobile Electronics, Replacement Auto Parts, and Powersports! 1136 Pages! Over 250,000 Parts and Accessories from Over 700 Suppliers! Call: 01283-816969 NOW!

Aston Fuel Caps 3 sizes available

from £48.90 each

from £32.90 each

Speedometer Cables Any end, any length. To suit all applications. from £25.26 each

Universal Seat Runners COB SSR - £28.90 set

Modern Sports-car Lamps £16.45 each Huge number of classic and modern lamp styles available.

100s of Mirrors Available!

MGTF Mirrors £14.10 each

Warning Light Modules Easy install - only 8 wires to connect instead of 12! Unit offers; direction indicators, battery, headlights, oil pressure, & handbrake warning lamps. Exhaust Pipe Mild or Stainless Steel. Solid or Flexible. From 1 1/4” to 2 1/2”. from £9.03 metre

Chrome Trim Rings Demister vents, gear lever rings, handbrake rings. from £14.68 each

Standard 84x14mm BRIGHT6 £29.99 As above but with ‘Neutral’ BRIGHT6B £29.99 T-Shaped 41x50mm BRIGHT6T £39.99 As above but with ‘Neutral’ BRIGHT6TB £39.99 3-pc Wheels from £212.67 each

Pacet fans from £102.11

each each each each

6B has ‘N’ Neutral for Bike Engines

Smiths Classic Gauges

Cricket Weave Aluminium 122x28cm - £37.37 each 122x61cm - £69.00 each

from £37.19 each

AVO and SPAX Suspension and Shocks. Available for all applications. CALL NOW!

3-point: from £47.84 each 4-point: from £48.99 each

FSE Facet Solid State Pumps Road Kit: £52.55 kit Fast Road Kit: £52.95 kit Competition Kit: £57.02 kit Pump Only: from £37.84 each

Monza Fuel Caps

Interiors Seating RX1191 Seat from £262.58 Tailor-Made Stainless Steel Exhaust Shields from £111.62 each

3 sizes from £40.71 each Racetech Gauges NEW 2010 Cobra Roadster 7 Seat, same quality, same strength, same comfort, new design - this seat replaces the original. Narrow fitting. Dual density foam for comfort. Deep sided lateral support Tubular steel construction Integral head restraint. from £174.80 each

Turned Aluminium Panels 122x28cm - £38.18 each 122x61cm - £70.50 each

Visit Our Showroom: Fauld Industrial Park Burton-on-Trent Staffordshire DE13 9HS 12/09

FREE CATALOGUE CALL 01283-815609

Oil & Water Sender Adaptors from £4.93 each

Mountney from £39.95 each

(or fill in the coupon)

Name: __________________________ Address:

from £47.00 each

Red Line Additives from £9.33

Jet Air Blower Centrifugal. Cold air fan. 290mm x 110mm x 135mm. 12v / 24v. £52.69 each

__________________________ Postcode: __________________________ eMail Address: __________________________ aaaPost to: aaaEuropa Spares aaaFauld Industrial Park aaaStaffordshire DE13 9HS

CKC


067:CKC_NOV_10

2/10/10

11:29

Page 67

OUR NEW 276 PAGE CATALOGUE

IS HERE

AND S N IT'S O I T U L O S R E FREE D L I 6 U 1 B E R U A S C IS TO UK POSTCODES ONLY

FAX THIS VOUCHER TO: (01580) 893733

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To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk

ISSUE 16

Page 1


072:CKC_NOV_10

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11:37

Page 69

For the Best Brakes Buy British. Hi Spec Motorsport are British manufacturers and suppliers of brake conversions, kits, components and a wide range of accessories. For all your braking requirements or just for advice give us a call. Whats stopping you? The popular Hi Spec Economy Conversions offer the most powerful lightweight calipers, on a wide range of disc / rotor sizes. Our economy conversion is designed to be a cost effective braking solution for those on a budget but still offers the same superb quality as all our other conversions! To keep the cost to a minimum, the economy conversion is only available with silver calipers and plain discs/rotors pads and hoses whilst not included are available separately.

See our website for more details or call the sales or technical teams for friendly advice. Cortina Mk2 Economy Conversions

Granada Economy Conversions

DISC

CALIPER

DISC

CALIPER

245x12 245x20 260x09 260x20 245x12 245x20 260x09 260x20 285x22 300x22 325x30

Ultralite 4 - M16 Ultralite 4 - M16 Ultralite 4 - Princess Ultralite 4 - Princess Billet 4 - M16 Billet 4 - M16 Billet 4 - Princess Billet 4 - Princess Billet 4 - Radial Billet 4 - Radial Billet 4 - Radial

290x28(1p) 300x28(2p) 325x30

Billet 4 - Radial Billet 4 - Radial Billet 4 - Radial

£

(ex VAT)

225.00 259.00 264.00 264.00 348.00 348.00 355.00 355.00 409.00 630.00 685.00

CALIPER

232x10 260x10

Ultralite 2 - Caterham Ultralite 4 - Caterham

£

(ex VAT)

460.00 630.00 685.00

Ally. Hubs at Best Prices Hub Assembly Kits available for RS2000, Cortina, Escort 1100 and Granada Mk.2. Kits include Hub, bearings, studs and cap @.£65.00 + vat For more details on our racing range please take a look at our website.

Sierra Economy Conversions

Caterham Economy Conversions DISC

£

(ex VAT)

218.00 264.00

DISC

CALIPER

260x09 260x20 283x24(1p) 300x22 260x24 283x24

Ultralite 4 - Sierra Ultralite 4 - Sierra Ultralite 4 - Radial Ultralite 4 - Radial Billet 4 - Radial Billet 4 - Radial

£

(ex VAT)

245.00 225.00 310.00 499.00 455.00 409.00 Hub Assembly Kit

Lug mount economy conversion

Standard Conversions: Our standard conversions are available with a choice of: Standard conversion

1) Caliper colour: Black, Blue, Gold, Red or Silver 2) Bell colour (2p only): Black, Gold or Silver

Economy Caliper

£

Ultralite Ultralite Ultralite Ultralite Ultralite

2 2 2 2 2

Uni.Rad Uni.Lug M16 Ford Rear Caterham

70.00 70.00 90.00 90.00 90.00

Ultralite Ultralite Ultralite Ultralite Ultralite

2 2 2 2 2

Uni.Rad Uni.Lug M16 Ford Rear Caterham

85.00 85.00 110.00 110.00 110.00

Ultralite Ultralite Ultralite Ultralite Ultralite Ultralite

4 4 4 4 4 4

Uni.Rad Uni.Lug M16 Princess Big Radius Caterham

75.00 75.00 95.00 95.00 75.00 95.00

Ultralite Ultralite Ultralite Ultralite Ultralite Ultralite

4 4 4 4 4 4

Uni.Rad Uni.Lug M16 Princess Big Radius Caterham

95.00 95.00 120.00 120.00 95.00 120.00

122.00 142.00 142.00 122.00

Billet Billet Billet Billet

Billet Billet Billet Billet

3) Rotor pattern: X-drilled, Grooved or Spot Groove. Conversions include pads, braided hoses and brake fluid.

4 4 4 4

Radial M16 Princess Uni.Lug

(ex. vat)

Standard Caliper

4 4 4 4

Radial M16 Princess Uni.Lug

£

(ex.vat)

156.00 178.00 178.00 156.00

The Hi Spec SVA HB Caliper – the ONLY Practical solution for kit cars! Hi Spec’s fully mechanical, SVA compatable range of handbrake calipers are designed to be lightweight and compact - based on the tried and tested Ultralite and Billet 4 calipers. Separate handbrake pads have been incorporated into the design. Handbrake cables available separately. These calipers will accept disc widths from 6mm to 35mm and diameter upto 328mm. Hi Spec has a number of rear converions available using the SVA HB caliper:

Rear SVA Handbrake Calipers SVA Spot SVA UL2 Sierra Lug SVA UL2 VW Lug SVA UL2 VW Lug + 20mm SVA Billet 4 (Prices per caliper)

£65 £140 £140 £145 £190

excl excl excl excl excl

vat vat vat vat vat

£120 £120 £125 £170

N/A excl vat excl vat excl vat excl vat

240x10mm 260x24mm 300x10mm 300x22mm 328x10mm 328x20mm

UL SVA UL SVA Billet 4 SVA Billet 4 SVA Billet 4 SVA Billet 4 SVA.

(Cortina (Cortina (Granada (Granada (Granada (Granada

Base) Base) Base) Base) Base) Base)

The SVA HB caliper is available with a choice of lever sizes to allow the clamping forces to be adapted to the vehicle weight thereby providing the best possible braking performance. Suitable for most vehicles upto 1500kg.

WWW.HISPECMOTORSPORT.CO.UK Tel: 01322 286 850 or 01322 286 827 Fax:01322 286 851 e.mail:sales@hispecmotorsport.co.uk


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www.kitpartsdirect.com T: 07895 864500 E: mail@kitpartsdirect.com

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Tick the box and send your order along with your contact information to: KITPARTS DIRECT Ltd. Unit 7, National Industrial Estate, Bontoft Avenue, Hull HU5 4HF

check out our 74 www.completekitcar.co.uk

NOVEMBER 2010

shop: kitpartsdirectltd


075:CKC_NOV_10

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BOGG BROTHERS Specialists in Aluminium & Stainless Steel Fabrication

Custom aluminium inlet manifolds for bike carbs and throttle bodies Kit Car Specialists I.V.A. Compliance Work >>> Complete Build Service >>> Modern & Classic Cars >>> Factory Built Cars >>> Kit Car Upgrades >>> Service & Repair >>> M.O.T Work >>>

Aluminium fuel tanks for kit & custom Aluminium header tanks & catch tanks

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Aluminium radiators

Tel: 01944738234 Email: boggbrothersltd@btconnect.com Bogg Bros Ltd, Glenfield Works East Lutton, Malton, N.Yorks YO17 8TG

www.boggbros.co.uk

Unit 15, Bailey Brook Business Park, Amber drive, Langleymill, Notts. NG16 4BE. T: 01773 719287 E: mark@kitcar.me.uk

www.kitcar.me.uk

UK manufacturer of precision transmission & gearbox components Full design & manufacturing facilities available on-site

Complete Range of LSD’s

Complete Range of Half Shaft Kits

Complete Range of Gear Kits

SL72 “Dog Box” Gear Boxes

from £524.64

from £378.35

from £581.63

from £2579.13

www.tran-x.com T: +44 (0) 24 7665 9061 • F: +44 (0) 24 7645 9077 NOVEMBER 2010

www.completekitcar.co.uk 75


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BURTON POWER BRANDED PRODUCTS Steel Con Rods from £715.00 per set Aluminium Thermostat Housings from £34.99 Crank Pulleys from £27.50 Forged Pistons from £507.95 per set BDA Cam Carrier £590.00 Camshafts from £114.95

Roller Rocker Kits (Std or High Lift) from £310.95 Steel Flywheels from £169.95 Crown Wheel & Pinion from £250.00 per set Pinto & X/Flow Wet Sump Oil Pumps from £39.00 Alloy Filler Caps from £29.95 Steel Crankshafts £1399.00

ZDDPlus Oil Additive * Rocker Covers Performance Heads Twin Cam Water Pump Conversion Full Assembly * Bulk Discount Available

each £11.99 from £93.00 from £470.00

ELECTRIC COOLING FAN KITS Please call for details

RADS & INTERCOOLERS from £135.00

COILOVER KITS from £450.00

PERFORMANCE BRAKING from £421.95

LSD’S & GEAR KITS from £449.95

SILICONE HOSE KITS Please call for details

T/B MANAGEMENT KITS from £1725.00

AIR FILTRATION SYSTEMS Please call for details

BRAIDED BRAKE HOSE KITS from £30.95

£513.00

T: 020 8518 9189 • F: 020 8554 4828

W W W. B U R T O N P O W E R . C O M


078:CKC_NOV_10

Roadster

2/10/10

13:12

Page 78

The perfect seats for your Cobra. Authentic styling and superb quality & comfort. Roadster SS & SR: from £205.63 inc SS VAT. RX1191: £263.20 inc VAT. All seats available in a wide choice of colours. Seat runners available.

FREE catalogue! 148 colour pages. Call NOW!

RX1191

Quick lift brackets. Polished Stainless Steel: £187.30 inc VAT set 4. Also, Black powder coat steel: £187.30 inc VAT set 4.

01283-815609 or visit EuropaSpares.com

Cobra Wheel Arch Spats. Hand-made from sheet Aluminium. May require slight trimming at the body edge to fit your Cobra. £112.80 inc VAT pair

Cobra Wind Deflectors Poly-Carbon or Toughened Glass, with quality Chrome on Brass Friction Hinges. Measure 16.00” x 7.00” / 403mm x 176mm. Polycarbon: CWD - £69.21 pair Tough Glass: CWDTG - £84.60 pair

AC Alloy Pedal Pads. Either, Flat-backed (CS813) or, with cast-Aluminium blocks (CAPP1) on rear to allow for individual fitment.

T304 polished stainless roll bars. Single roll bars: £129.25 inc VAT. Double roll bars: £164.50 inc VAT.

MGTF Door Latch Mechanisms.

The ultimate fuel cap. Polished Aluminium Aston. Overall dia. 4.75” (122mm). Roller catch or snap-shut. Standard or SVA compliant. Smaller versions available.

£99.88 inc VAT set

Chrome plated nudge bars. Front nudge bars: £229.13 inc VAT. Rear nudge bars: £229.13 inc VAT. T304 quality Stainless Steel SVA compliant Cobra sidepipes. Popular 3.5” dia. with choice of single or quad inlets. State engine size when ordering. Prices on application.

Monza, Aston, or Aero Caps.

With Blocks: £42.30 inc VAT pair Flat-Backed: £23.49 inc VAT pair

Front & Rear Light Packs for R/H & L/H drive cars.

Ford Motorsport Rocker Covers. From £193.88 inc VAT set

Universal Black handbrake lever: £46.00 inc VAT.

As Pictured: 289/302/351W: £152.75 set 5.0L/302 EFI: £233.83 set

Trim rings & gaiters available.

Also, Dashboard Lights & Switches to suit.

T304 polished stainless nudge bars. Front nudge bars: £105.75 inc VAT. Rear nudge bars: £135.13 inc VAT.

Universal Polished Stainless Steel handbrake lever c/w microswitch for park light: £152.95 inc VAT.

Cobra over-riders. SVA compliant available. Front & Rear, or Universal. From £35.24 inc VAT each.

PB Ford: £28.79 inc VAT each Quickshift gear lever replica: from £54.05 inc VAT.

GTD5 Cobra Wheel. Wheel & Tyre combinations for any type of drive train. 15” to 20” dia. in all widths. Black or Silver centres. Call us for your application & price.

Cobra 3-Lock Set 2x Door. 1x Boot. All lock using the same key. £69.33 inc VAT

Cobra Windscreens. SVA compliant Chrome-on-Brass frames & side pillars. Choice of Clear, Tinted, or with a Green Sun-Band. Sun-Visors & Wind-Wings also available.

289/427: £18.80 inc VAT each

Cobra Soft Tops are available for most popular marques, in top quality Everflex or Mohair. All hood support frames & fixings are also available.

100s of other Cobra related parts to help complete your car are shown on our website www.CobraSpares.com. Alternatively, call 01283-815609.

The Cobra Store is a division of Europa Specialist Spares Ltd. See us at most shows throughout the year.

The Cobra Set £449 including VAT & Delivery (UK Only) Set consists of: • 100mm Electronic Programmable Speedometer • 100mm Electronic Tachometer 4/6/8/10*/12*cyl • 52mm Fuel Level Gauge • 52mm Water Temperature Gauge • 52mm Oil Pressure Gauge • 52mm Voltmeter • Speedometer Sensor M12x1mm • Water Temperature Sensor 1/8”NPTF • Oil Pressure Sensor (inc. Warning Light Switch) • Fuel Level Sender Unit • Choice of Black or White Background Dials • SVA Compliant Bezels • Full Wiring Instructions Included • Traditional Floodlit Illumination

The DD2-LITE Digital Display System replaces all dashboard instruments with one compact, lightweight, anodised aluminium display module whilst providing a wealth of additional features over traditional gauges.

*Available Upon Request

The 7 Set £249 including VAT & Delivery (UK Only) Standard features include: • 80mm Mechanical Speedometer 160mph • 80mm Electronic Tachometer 8000rpm • 52mm Fuel Level Gauge • 52mm Water Temperature Gauge • 52mm Oil Pressure Gauge • Water Temperature Sensor 1/8”NPTF • Oil Pressure Sensor (inc. Warning Light Switch) • Fuel Level Sender Unit • Choice of Black or White Background Dials • Choice of Black or Chrme SVA Compliant Bezels • Full Wiring Instructions Included • Traditional Floodlit Illumination

T: +44 (0)1702 601055

£395

r or of Silve Choice nodised A ck la B g m Casin Aluminiu

Includ ing V & deliv AT ery

ing ap Tim ing & L n r a W mera ble! Availa eed Ca GPS Sp pgrade Now U System • Speed (MPH or Km/h selectable)

• Road-legal Odometer

• RPM (Petrol or diesel engines)

• Trip Distance Timer & Counter

• Gear

• Average Speed

• Water Temperature (°C or °F)

• Acceleration/Decel. Timers (eg 0-60)

• Oil Temperature (°C or °F)

• Peak Value Memory

• Oil Pressure (PSI or BAR)

• Programmable Warning Alarms

• Fuel Level

• Programmable Speed Warning

• Battery Volts

• Adjustable Brightness & Contrast

• Clock Time & Date

• Neutral Gear Indicator

• Programmable Shift Lights

• 10 Minute Data Record

• Key Warning Lights

• Suitable for all types of Kit Car including Bike Engine Conversions

• Engine Hour Counter

Special Offer to CKC Readers! For a limited time only! Quote Code - CKC-P1

www.etbinstruments.com 78 www.completekitcar.co.uk

NOVEMBER 2010

T: +44 (0)1702 601055


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Engineering Solutions

Bespoke engineering solutions for the specialist builder Full 3d CAD facilities and CNC machining Chassis fabrication, Suspension components, billet machined uprights, flat sided oval wishbone tube and fittings, a full range of race proven suspension and braking solutions for your project. For a full range of stock products available visit our online shop at www.adr3.co.uk or call us on +44 (0) 1628 783030 to discuss how we can help.

rotors deliver every ort brake pads and tuff EBC British made sp m the softer Greens fro u need, ranging yo e dust oic ch low e nd th ou to , mp co t driving er cars in street spor track ff tu ws llo Ye range ideal for light w ne me t pads, or the aweso Redstuff superstree ll details. fu r fo ite bs we r ou e and street range. Se

NOVEMBER 2010

www.completekitcar.co.uk 79


Fibreglass+DVD Ad FP:CKC HPV

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14:21

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087-089:CKC_NOV_10

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Page 87

WORKSHOP TECHNICAL DIRECTORY

Automotive

ELECTRICS A Practical Guide

by John Dickens

Everything you need to know about fabricating and repairing wiring and electrics for your kit car...

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D<D=Xjk DXb\ <e[j D\\k C`d`k\[  `j X dXafi jlggc`\i f] ]Xjk\e\ij ]fi j_\\k d\kXc# gcXjk`Zj# >IG Xe[ Zfdgfj`k\j f]]\i`e^ _`^_ hlXc`kp @JF 0'')gif[lZkjkf^\k_\in`k_\oZ\cc\ek k\Z_e`ZXc X[m`Z\ Xe[ j\im`Z\% Fli iXe^\ `eZcl[\j i`m\k elkj  jkl[j# ilYY\i elkj# epcfe elkj# k_i\X[\[ `ej\ikj# jZi\n XeZ_fij# gcXjk`Z i`m\kj Xe[ `ejkXccXk`fe kffc`e^% Fli ÈjkXiÉ `j fli fne le`hl\# ifYljk i`m\k elk  jkl[ _Xe[ kffc n_`Z_ `ejkXccj D* kf D(' elkj lj`e^ X j`dgc\ jg`e XZk`fe ÆXe[_XjXC@=<K@D<>L8I8EK<<% Gc\Xj\ZfekXZkljfe1

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www.completekitcar.co.uk 87


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WORKSHOP TECHNICAL DIRECTORY

FIBRE-GLASS

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Tel: 01435 812706

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VISIT OUR WEBSITE WITH ON-LINE SHOPPING

WOOLIES (WKC?), Whitley Way, Northfields Ind. Est. Market Deeping, Nr Peterborough PE6 8AR Tel: 01778 347347 Fax: 01778 341847 email: info@woolies-trim.co.uk NOVEMBER 2010


087-089:CKC_NOV_10

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WORKSHOP TECHNICAL DIRECTORY

AUTO MIRAGE

LTD

Paint solutions for your Kit, Custom & Classic car Peel Hall Business Park, Peel Road, Westby, Lancs FY4 5JX Tel/Fax:

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Unit 2B Rekendyke Industrial Estate • South Shields • Tyne & Wear • NE33 5BZ E: sales@ecfibreglasssupplies.co.uk • F: 0191 4565487

FREE Catalogue Specialist suppliers of rubber seals and trims for classic, modern and kit cars FREE fully illustrated catalogue listing hundreds of different sections. Please visit our website or call 0845 226 3345 (local rate) Seals+Direct Ltd, 32 Marley Ave, New Milton, Hants BH25 5LJ

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www.thewiringproject.co.uk 'thewiringproject'. Your one stop shop for electrical wiring cable and accessories.

If you're starting an electrical wiring project on your Kit Car, then please browse our store for the materials and products that you need to do the job! Our prices are superb, so please use our store and save money! This is the shop to be in for your Kit Car electrical project or if you are just making some additions or modifications, or if you just want to top-up your consumables stock!

Call for a free catalogue - Available soon!

T: 01209 214086 F: 01209 219144 E: info@iem-services.co.uk NOVEMBER 2010

Dartford Rebore & Engine Centre Ltd. Road to Race – We Are The Engine People

Darord Rebore & Engine Centre has been a well established business for over 30 Years. We pride ourselves on finding parts for all makes and models that normally are extremely difficult to come across. Our experse lies in the rebuilding and repair of engines. We also supply engines and machine parts. We also provide for marine applicaon. We have an experienced team at our workshop ready to help with any queries you have. Trade & Retail Welcome 15 Overy Street, Darord DA1 1UP

Please call us on: 01322 220 634 or 01322 228 932

www.completekitcar.co.uk 89


090-093 Raw Fulcrum:Layout 1

25/10/10

READER’S CAR

16:52

Page 90

Shaun Kemp’s Raw Fulcrum

THIS IS ALMOST certainly the first time Toyo R888 tyre tracks have been laid in the dust of this Suffolk gravel pit. Despite being surrounded by vast piles of aggregate, intimidating machinery and heavily laden tipper trucks, Shaun Kemp’s Raw Fulcrum still manages to look aggressive. It has presence that belies its tiny dimensions; it is, after all,

based on the platform of the diminutive sevenesque Striker. The Fulcrum’s edgy, modern styling is a world apart from the traditional openwheeled car it’s based on. It looks menacing and functional, especially in the black-with-black-wheels scheme of this example. Adding to it’s sense of purpose is its obvious race track bias; it’s low at the

90 www.completekitcar.co.uk

NOVEMBER 2010

front, equipped with a rakish, attractive roll cage and has a stripped interior. Add into the mix the frantic, high revving Honda Fireblade soundtrack and there’s no doubting its potential. No wonder it can hold its own in an environment dominated by Daf trucks. As we learnt in part one of this story last month, it was a passenger ride in a Striker


090-093 Raw Fulcrum:Layout 1

25/10/10

16:53

Page 91

We covered the construction of the first privately built Raw Fulcrum in last month’s issue – now it’s time to examine the stealthy Fireblade powered track day warrior in its completed form. that sold Shaun on the idea of building a kit car. He had taken his Toyota Celica GT4 to its first track day at Snetterton. One passenger ride in the Striker convinced him that he needed to sell the Toyota and build something a little more focussed. “Every time we got to a corner, I thought we were going to die, but the car just turned in and stuck to the road,” he says.

He soon discovered that motorcycle engine specialist, AB Performance, was local to him and also acted as an agent for Raw. AB’s Andy Bates explained the Striker’s excellent reputation and racewinning pedigree, which was backed up by searching on Google. Without any further research, Shaun was ready to place an order for the kit. But it wasn’t for

To view the rest of this article, purchase the November 2010 edition by going to http://www.completekitcar.co.uk/Issue/latestissue.html

NOVEMBER 2010

a Striker. Once he’d seen the Fulcrum parked next to a Striker in AB’s workshop, he was sold on the styling. He also liked the extra feeling of security offered by the fuller body. Throughout the build, Shaun dealt only with AB Performance and has only good words to say about Andy’s service. “The first time I met him,” says Shaun, “he told me that he doesn’t operate like other companies. You become a friend who also happens to be a customer.” This approach was epitomised when it was all hands on deck to get the car ready for its SVA test; they worked through to 5am after the head gasket blew at the eleventh hour. As you may have read last month, Raw has just passed into the hands of new owners. AB will continue to be an agent for the company. It’s believed that this is the first privately built Fulcrum to reach completion and its scarcity gives it great kudos in the track day paddock. Its unique styling creates a level of intrigue that a Seven style roadster wouldn’t and most people are genuinely surprised to learn that it’s a kit car. Shaun often fields questions about the car, although he does sometimes enjoy standing back and watching the gathered crowds trying to figure out the car’s identity for themselves; usually they can’t. Having something that stands out from the crowd is a big part of the Fulcrum’s appeal for Shaun. He may have hastily sold his Celica, promptly ordered the kit and even completed the build much more quickly than he anticipated, but nothing about it looks rushed. Being a CNC machinist by trade, Shaun has a natural aptitude for working out how things fit together and work. That background has certainly helped the creation of a well built kit car. Most people assume this is a low volume production car. That’s not surprising as it’s a tidy example that does full justice to the modern styling.

www.completekitcar.co.uk 91


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´&OXEVµDVZHIHHOWKDWLWLVDPHQWDOLW\UDWKHU WKDQWKHIDFWWKDW\RXRZQD5RELQ+RRGWKDWPDNHV\RXD+RRG\ %HLQJDPHPEHURI5+2&D5KDVPDQ\EHQHÃ&#x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

ZZZUKRFDURUJ

MISSED AN

ISSUE?

LECTION FILL IN THE GAPS IN YOUR CKC COL GRAB A COPY QUICK, BEFORE WE RUN OUT OF STOCK! FROM JUST £5 PER ISSUE

BITTEN BY THE SNAKE?

Then join the Club Quality Bi-monthly Club Magazine Track Days Show Visits Trips Abroad Organised Regional Meets Exclusive Club Clothing/Regalia

LOOKING FOR A SPECIFIC FEATURE? Download a PDF feature from our website

We have an entire back catalogue of articles or a complete series of build features which you can download. Simply go to our website and select which ones you require and we can send you the article by e-mail to read and print for your personal use.

For more details write to: Marion Jones, 18 Neptune Road, Fareham, Hants PO15 6SW

Tel: 01329 312011 www.cobraclub.com

www.completekitcar.com NOVEMBER 2010

www.completekitcar.co.uk 97


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SUBSCRIBEto Each subscriber will receive a:

REASONS WHY YOU SHOULD SUBSCRIBE TODAY... IN-HOUSE BUILDS READERS BUILDS TRACK DAY ACTION AND REPORTS DEDICATED WORKSHOP SECTION ROAD TESTS COMPETITIONS FEATURES STORIES CLUB SCENE COVERAGE KIT CAR LIFE LATEST NEWS

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JOIN OUR SUBS CLUB WHEN YOU TAKE OUT A SUBSCRIPTION TO COMPLETE KIT CAR YOU’RE AUTOMATICALLY ENROLLED IN OUR UNIQUE SUBS CLUB. IT’S FREE AND IT ENTITLES YOU TO A NUMBER OF EXCITING BENEFITS WHICH, IN THE COURSE OF A TWELVE MONTH SUBSCRIPTION, COULD SAVE YOU A PACKET!

When you subscribe you’ll receive... A unique Subs Club card Access to special show offers Discount offers with selected suppliers

Entry to exclusive Subs Club competitions The option to buy exclusive branded merchandising Other great offers

FREE WITH YOUR SUBSCRIPTION! TAKING OUT A SUBSCRIPTION IS EASY: by telephone: 01903 236268 via our website: www.completekitcar.co.uk OR YOU CAN FILL OUT AND POST THE COUPON BELOW... Please write in BLOCK CAPITALS in a ball point pen I agree to pay the sum of £.............................. (see rates below right)

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100:CKC_NOV_10

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Page 100

Hawk Cars

the collection..

. .a motoring icon may be closer to reality than you ever thought

F.I.A

Official Build Agents for Hawk Cars www.talonsportscars.com E: enquiries@talonsportscars.com T: 01509 842740

HF 2000/3000

427

For the ultimate in authenticity, quality & engineering integrity All parts available for original 289 & 427 cars

289

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Supplier of coffin spoke and FIA Mk2 & Mk3 427 wheels

Tel: 01892 750341 / 750282 Oakdene, Riverhall Hill, Frant, East Sussex TN3 9EP

gerry@hawkcars.co.uk www.hawkcars.co.uk

Complete Kit Car magazine November 2010 Preview  

Complete Kit Car magazine is a premium monthly publication reflecting the passion, technical know-how, depth of knowledge and superb road te...

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