HM Linerfree 2024

HM LINERFREE®

PRINT & APPLY SOLUTION WITH ZERO WASTE

REDUCING WASTE HM Linerfree is a patented Print & Apply labelling solution that does not require the use of backing paper.

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In the search for new

with industrial production and packaging oper-

and innovative ways

ations a sustainable alternative with zero waste

to reduce global

and maximum flexibility.

CO2 emissions, HM Systems offers

HM Linerfree® makes a meaningful contribution

a sustainable and

to your company’s CSR activities to reduce CO2

resource-efficient

emissions and waste.

labelling solution that eliminates waste.

It uses 100% of the label material, unlike conventional systems, where up to 50% of the material remains as waste to be discarded.

Every year 36 billion m2 of liner is wasted - enough to cover almost the entire area of Switzerland*

5 KEY BENEFITS •

Sustainability - No backing paper = zero waste

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Double operating time - less downtime - 50% more material per label roll

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Label flexibility - Different label sizes possible on the same label roll

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Reduction in label stock costs - Fewer and faster roll changes

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One-Stop supplier

*Awa 2024 studies on linerless label impact

HM Linerfree 4.0

The HM Linerfree® solution offers all companies

OPERATIONAL BENEFITS UNIQUE THERMAL PAPER QUALITY FOR PERFECT PRINT 4

With HM Linerfree® the need for die-cut labels is eliminated and reduces the amount of label stock

6 ADVANTAGES •

50-70 % reduction in label stock costs

required as all labels can be printed in one label

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Twice the uptime - less downtime

format on the fly.

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Variable label length on the fly

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Double printhead life

With a single HM Linerfree® label roll, 5,000 labels

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50 % less shipping costs

(100 mm label length) can be printed and applied

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Fewer and faster label roll changes

- compared to approx. 2,500 labels on a conventional label roll with backing paper.

LIFE CYCLE ASSESSMENT CALCULATING THE EVIRONMENTAL ADVANTAGES OF LINERLESS LABELLING 5

A systematic analysis of the environmental

LCA

impact throughout the life cycle of a product,

When performed

material, process or other measurable activity, is

accurately, it can

increasingly being used in the labelling industry.

provide valuable data

LCA calculates the environmental impact of the

that decision-makers

many interacting processes from cradle-to-grave.

can use to evaluate

HM Linerfree 4.0

Life Cycle Assessment (LCA)

sustainability initiaThe main difference between a conventional

tives and technolo-

label and a linerless label is the absence of a liner.

gies.

Conventional labels have four layers, while linerless labels have only three.

The absence of the layer discarded during use (liner) minimises waste and allows for more labels per roll.

Through a comprehensive LCA in accordance with ISO 14040 and ISO 14044 standards, the linerless solution shows: An impressive 35% reduction in carbon footprint compared to a product with a liner for the same application.

By eliminating the need for a liner, linerless labels achieve a significant 38% reduction in post-consumer waste at end-of-life.

38 %

Reduction in post-consumer waste

*Awa 2024 studies on linerless label impact

APPLICATION OVERVIEW Switchmode power supply 120V/240V

Icon-based interface Intuitive & user-friendly

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Same base unit for all applications

Easy changeable wear parts without tools

BELT APPLICATOR Typically used for applications where the prod-

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Higher capacity - compared to tamp-on application

ucts to be labelled have the same or few different reference points when the label is applied. It is an

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Side or top labelling

ideal application for applying unique traceability

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Suitable for corner, bottom and wraparound labelling

information to the label.

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Available with different applicator lengths

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Ideal for products that can be aligned to a side guide

Reduced weight Optimized brake system for smooth label application

Dashboards for operational data & remote service

Tamp applicator available – Quick & easy change between label applicators

High quality label material - Proven & tested

TAMP-ON APPLICATOR Typically used for applications where the products

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Maximum flexibility for different sizes

to be labelled have different sizes. The tamp

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Typically used for top and side labelling

applicator is able to reach products of

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HM flow vacuum pad for many label formats

varying heights. It is an ideal application for

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Optimised label loop for higher capacity & minimum distance to product

applying unique traceability information to the label.

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Optimised high safety with closed cylinder

REMOTE MONITORING & SERVICE SMART CONTROL & CONNECTIVITY 8

Industry 4.0 Intelligent control & intuitive user interface The HM Linerfree® controller has an extremely user-friendly touch panel with many intelligent features such as alarm overview, fault analysis, recipe control and OEE data that can be used to significantly improve line performance.

For example, the controller holds numerous recipes, all of which can be quickly set up and modified.

HM Linerfree® can communicate with a line control PLC, receiving production data and error messages to optimise the production.

Has the ability to provide operating data to a line controller.

Remote monitoring & connectivity HM Linerfree® machines can be accessed worldwide via the Smart Controller and the HM Technical Support Centre. It is possible to view data, edit machine settings and update firmware remotely.

Easy & intuitive user interface The HM Linerfree® controller uses an integrated touch panel with an icon-based user interface.

Different pages and settings can be accessed with just a few clicks.

Optionally, all operating data can be viewed via external web devices such as PCs, tablets and smartphones.

SOFTWARE SOLUTIONS FOR DESIGN & PRINT MANAGEMENT HM Systems offers a wide range of software

9 HM Linerfree 4.0

solutions for label design and printing using leading software applications, such as NiceLabel, Codesoft and Bartender.

These design software solutions, both standard and customised, enable the control and monitoring of printing processes throughout a factory.

Label Management Systems Simplifying printing and labelling processes with a label management system centralises data and label management, reducing risk, cost and errors.

Automation allows you to streamline complex printing processes and integrate printing with existing business systems and hardware devices, such as PLCs or scales.

To optimise the user experience, HM has developed a unique Windows printer driver that can be used on Windows based operating systems.

UNIQUE FEATURES •

Printer drivers for all types of printers

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Interface customisation - NiceLabel

HM Linerfree labels enable traceability with detailed data capacity

2D & Datamatrix Barcodes

Power Forms •

Professional design with minimal training requirements

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Connectivity to ERP systems

Extensive texts & titles in different formats

GS1 128 Barcode

PARTNERING WITH THE BEST SUPERIOR PARTNERSHIP WITH ZEBRA TECHNOLOGIES 10

HM has partnered with Zebra Technology to develop the latest HM Linerfree Generation 4.

Superior printing platform Zebra is the world’s leading supplier of label printers and together we have developed a special firmware that optimises printing performance and stability.

One of the advantages of using Zebra is the availability of true ZPL protocol, which is the leading standard in the logistics industry.

As a standard, HM Linerfree has a “real time clock” build into the printer, to be able to print real time and date stamps to ensure traceability.

TECHNICAL SPECIFICATIONS 150 mm

500 mm 51 mm

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134 mm

Applicators

Wipe on, Tamp, Corner

Approval

CE

Communication

Ethernet Industry 4.0 Serial Smart control

Design Software

Nicelabel Loftware Codesoft Bartender Windows driver

Applicator Modules

150 mm, 350 mm

Label reel diameter

240 mm, 300 mm

Max. label length

150 mm, 350 mm

Max. Passage Width

100 mm

Options

Non Stop Mode

Print Technology

Direct thermal

Resolution

203 dpi, 300 dpi

Printer

Integrated 4” Zebra Printer

Standard label width

49 mm, 70 mm, 98 mm

Settings

Intuitive touch panel with icon based user interface

Version

Right or left

Capacity

Up to 40 labels pr. minute

Weight

22 kg.

HM Linerfree 4.0

335 mm

PRINT&APPLY PRINTER DISPENSERS CIJ LABELLING LASER LINERFREE TOP BOTTOM SOFTWARE PALLET LABELLING TIJ CROSS WEB

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