Cogan Guardrails ebrochure

Guardrails A Safe Workplace

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Guardrail Applications Conveyor Protection Guardrails ................................................................................ 4 Spiral Conveyor Guardrails ........................................................................................ 5 Staircase Entrance Guardrails ................................................................................... 6 Equipment Safety Guardrails ..................................................................................... 7 Electrical Panel Guardrails ......................................................................................... 8 First Aid Station Guardrails ........................................................................................ 9 Restroom Area Guardrails ........................................................................................ 10 Warehouse Separation Guardrails ......................................................................... 11 Guardrails Inventory List ........................................................................................... 12 Guardrails Crash Test ................................................................................................ 24 Traffic Control Pedestrian Barriers ......................................................................... 25 Pedestrian Barriers Inventory List ........................................................................... 26 Loading Dock Bollards .............................................................................................. 30 Bollards Inventory List ............................................................................................... 31 Delivery Dates ............................................................................................................. 34

Guardrails

A Safe Workplace

Conveyor Protection Guardrail

Trouble-free for your peace of mind. Install a heavy-duty guardrail system and create a protective shield between your workers and your equipment.

Promote a safe and efficient work environment with Cogan heavy-duty guardrail. Built from the best 4 | COGAN

quality materials, our guardrails are strong, adaptable and when properly installed, engineered to withstand a 10,000-lb impact at 4 mph. That means the equipment on your shop floor will be protected from traffic accidents and other hazards.

Use Cogan heavy-duty guardrails to safeguard machinery, conveyors and inventory areas. Our guardrail barriers work equally well protecting mezzanines, offices, walls, heating and cooling equipment, and computer control centers.

Spiral Conveyor Guardrail

Structurally solid and impactresistant, keep your load on track with Cogan heavy-duty guardrail for spiral conveyors.

Designed to direct in-plant traffic circulation, our guardrails define, control and protect important areas in your warehouse. Create an impenetrable wall of steel around your conveyor system. Your machinery will remain shielded from even the toughest forklift collisions. Improve employee well-being and reduce job-related stress. Avoid costly repairs and downtime.

Cogan heavy-duty guardrail barriers deliver around the clock protection to keep your property safe and your mind at ease.

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Promote a safe and efficient workplace. Protect staircases and other entrance ways from collision accidents with Cogan heavy-duty guardrail.

Unimpeded access to your mezzanine platform is essential to maintain productivity. Damaged

staircase components are not only costly to repair, but can pose a number of safety hazards. When an elevated work area is structurally compromised, your employees are much more susceptible to fall accidents and personal injury. With over 11% of forklifts in the United States involved in some kind of accident each year, the potential for such occurrences is high. Cogan heavy-duty guardrails shield vulnerable property to promote a safe and efficient work environment.

Staircase Entrance Guardrails

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Equipment Safety Guardrails Cogan equipment safety guardrail are your first line of defense against dangerous collision accidents.

Versatile, affordable and extremely durable, our equipment safety guardrail directs the flow of traffic in your warehouse to keep employees and inplant vehicles away from hazardous or structurally sensitive work areas. Prevent injury, costly repairs, and downtime. Use Cogan guardrail to safeguard machinery, conveyors, rack aisle ends, inventory areas and loading docks. All machine guard barriers are sealed in a powder-coated yellow paint finish for maximum visibility.

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Electrical Panel Guardrails

Protect vulnerable electrical equipment from collision damage with Cogan heavy-duty electrical panel guardrail.

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In a busy warehouse setting, accidents can happen without warning. Exposed or otherwise compromised electrical wires are not only costly to repair, but can be extremely dangerous for your workers. Install our heavy-duty guardrails and direct in-plant traffic away from hazardous or potentially volatile electrical equipment. The toughas-nails construction works around the clock to keep your property intact and your workplace safe, productive and profitable.

First Aid Station Guardrails

Make employee safety a top priority. Secure your first aid area, improve on-site safety and prevent injury with Cogan heavy-duty guardrail barriers.

Every employee has the right to a sound work environment that provides adequate measures

to treat and prevent injury. Secure your first aid area and improve on-site safety with Cogan guardrail barriers. According to OSHA, approximately 85 workers are killed and another 34,900 are injured in fork truck collisions each year in the United States.

Engineered to absorb heavy impact, our guardrail barriers reduce the occurrence and costly effects of such accidents. You benefit from increased productivity and employees who know that their well-being is a top priority.

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Restroom Area Guardrails

The effective direction of warehouse traffic is necessary to ensure safety and efficiency in the workplace.

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Maintain clear access to restroom facilities with Cogan heavy-duty guardrails. Top notch construction means our heavy-duty guardrails are exceptionally strong and adaptable to accommodate all of your guarding needs. Use Cogan guardrails to guide in-plant vehicles away from employee rest areas. Avoid damage to plumbing equipment and shield personnel from collision accidents when entering and exiting the restroom.

Warehouse Separation Guardrails

Ideal when you need a sturdy barrier between processes.

Separate and control important areas in your warehouse with Cogan guardrail.

Ideal when you need a sturdy barrier between processes, our guardrails create aisle ways to

guide in-plant traffic around secured sections in your warehouse. Forklift accidents are a common and costly occurence. Divide and organize storage zones and protect manufacturing equipment and work cells from collision damage. The corrugated steel construction gives our guardrail extra durability while minimizing width to maximize floor space. You benefit from increased efficiency, enhanced aisle flow, and improved worker safety.

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Heavy-Duty Guardrail A. Rails 1. Product Information Guardrails are assembled either individually or in pairs according to column height. The standard 12” high rail is welded to two 12 1/2” x 3” plates on each side. These plates are punched with two 9/16” connection holes and bolted to the column using Ø1/2” x 7” carriage bolts.

Specifications Construction

Unassembled Components

Material

ASTM A607 Grade 50 Corrugated Steel

Rail Height

12”

Overall Height

12 1/2” (includes end plate)

Rail Width

3”

Overall Width

3” (includes endplate)

Thickness

13GA

Finish

Powder-Coated Safety Yellow

Requires

ø1/2” x 7” Carriage Bolts

Rail Front

2. Finish

Safety Yellow

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Rail Back

3. Standard Sizes Item Description

Nominal Rail Length

Exact Rail Length

Item #

2’ Heavy-Duty Guardrail with 12” Rail Height

2’-0”

1’-7”

G-GR2

3’ Heavy-Duty Guardrail with 12” Rail Height

3’-0”

2’-7”

G-GR3

4’ Heavy-Duty Guardrail with 12” Rail Height

4’-0”

3’-7”

G-GR4

5’ Heavy-Duty Guardrail with 12” Rail Height

5’-0”

4’-7”

G-GR5

6’ Heavy-Duty Guardrail with 12” Rail Height

6’-0”

5’-7”

G-GR6

7’ Heavy-Duty Guardrail with 12” Rail Height

7’-0”

6’-7”

G-GR7

8’ Heavy-Duty Guardrail with 12” Rail Height

8’-0”

7’-7”

G-GR8

9’ Heavy-Duty Guardrail with 12” Rail Height

9’-0”

8’-7”

G-GR9

10’ Heavy-Duty Guardrail with 12” Rail Height

10’-0”

9’-7”

G-GR10

All sizes in blue are kept in stock.

Refer to Delivery Dates for details.

Custom sizes also available.

Front View

Side View

Exact rail length including end plates 1/4” thlck steel / Overall rail height 12 1/2”

Rail is welded to a 12” 1/2” x 3” x 1/4” thick end plate on each side.

Overall rail length including end plates 1/4” thick endplate

1/4” thick endplate

12 1/2”

12”

Rail height

Overall rail height

Exact rail length

2 3/4” 3”

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3. Details

Double Heavy-Duty Guardrail Front View

Single Heavy-Duty Guardrail Front View

Back View

Heavy-Duty Guardrail Connection Detail The heavy-duty guardrail is connected to the columns using 2 - ø1/2” x 7” carriage bolts.

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Section View Rail Section

B. Columns 1. Product Information Double Guardrail: The standard 44”column is made of steel and is designed to support two parallel guardrails.

Each column is equivalent to 5” x 5” x 1/8” thick and has 4 punched holes with a diameter of 3/4” on each side. The column is secured at the top with a customized plastic black cap and is welded to a 10” x10” x 1/2” baseplate consisting of 4 evenly spaced 3/4” diameter hole at each corner. The columns are powder-coated Safety Yellow and weighs a total of 45 lbs.

Single Guardrail: The 18” single guardrail column is punched with 2 holes with a diameter of 3/4“on each side. Each column weighs a total of 27 lbs. When properly installed-engineered to withstand a 10, 000-lb impact at 4mph.

Specifications Column Height

18”, 44”

Type of Coulmn

Centered or Offset

Size

5” x 5” x 1/8” Thick

Finish

Powder-Coated Safety Yellow

Base Plate

10” x 10” x 1/2” Thick

Requires

5/8” x ø 4 1/2” Floor Anchors (sold separately)

Type of Column Centered Base Plate

Offset Base Plate

2. Finish

Safety Yellow

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3. Standard Sizes Item Description

Column Height

Rail Height

Item #

Single Rail Column (5” x 5” column + centered 10” x 10” baseplate)

18”

17”

G-GPSC

Single Rail Column (5” x 5” column + offset 10” x 10” baseplate)

18”

17”

G-GPSO

Double Rail Column (5” x 5” column + centered 10” x 10” baseplate) 44”

42”

G-GPDC

Double Rail Column (5” x 5” column + offset 10” x 10” baseplate)

42”

G-GPDO

All sizes in blue are kept in stock.

Refer to Delivery Dates for details.

Custom sizes also available.

Item #GPSC Single Rail Column 5” x 5” Column & Centered 10” x 10” Base Plate

Item #GPSO Single Rail Column 5” x 5” Column & Offset 10” x 10” Base Plate 5”

5” 5”

5”

18”

18” 10”

10” 10”

10”

Item #GPDC Double Rail Column 5” x 5” Column & Cenetred 10” x 10” Base Plate

Item #GPDO Double Rail Column 5” x 5” Column & Offset 10” x 10” Base Plate 5”

5” 5”

5”

44”

10” 10” 16 | COGAN

44”

10” 10”

44”

4. Details

Column Sizes Height: 18” Columns are made of 5” x 5” x 1/8” thick steel tube.

Base plates are made of 10” x 10” x 1/2” thick steel and are punched with four holes for 5/8” ø x 4 1/2” floor anchors.

44”

Height: 44” Columns are made of 5” x 5” x 1/8” thick steel tube.

Base plates are made of 10” x 10” x 1/2” thick steel and are punched with four holes for 5/8” ø x 4 1/2” floor anchors.

Plan View Centered Base Plate

Plan View Offset Base Plate

10”

10”

5”

18”

42”

17”

4 1/2” 1 1/2” 2 1/2”

5”

1 1/2” 2 1/2”

10”

1 1/2” 2 1/2”

1 1/2”

5”

10”

1 1/2” 2 1/2” 1 1/2”

3/4” diameter Requires 4 - 5/8”ø x 4 1/2” floor anchors.

3/4” diameter Requires 5/16”ø x 4 1/2” carriage bolt with nut and washer.

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C. Brackets 1. Product Information Specifications Height

13”

Length

3 5/8”

Width

3 5/8”

Finish

Powder-Coated Safety Yellow

Sold in Pairs

Lift-Out Bracket Left and Right

***Important**** Lift-out rails are not crash rated.

2. Finish

Safety Yellow

3. Standard Sizes Item Description

Designation

Item #

Lift-Out Brackets (sold in pairs)

Pair

G-GL1

Lift-Out Bracket (sold individually)

Left

G-GL2L

Lift-Out Bracket (sold individually)

Right

G-GL2R

All sizes in blue are kept in stock.

Refer to Delivery Dates for details.

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Custom sizes also available.

Left

Right

4. Details

Plan View Lift-Out Bracket

Dimension Details Left Bracket Lift-Out Section 3 5/8”

13”

3/16”

8 5/8”

9/16”

Plan View Add 1” nominal distance in between columns and lift-out section

Connected with 5/16ø x 5 1/2” carriage bolt with washer and t-nut head tork socket.

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D. Self-Closing Safety Gate 1. Product Information Specifications Height

22.75”

Sizing

Adjustable Length

Mouting Adapter

Exclusive Universal Adapter

Hinge Springs

Torision Type Includes Two Springs Per Gate

Finish

Powder-Coated Safety Yellow

Gate Operation

90° Reversible Swing

Closing Method

Spring Loaded and Self-Closing

Self-Closing Safety Gate

2. Finish

Safety Yellow

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3. Standard Sizes Item Description

Adjustable Length

Bolt Spacing

Item #

Adjustable Self-Closing Safety Gate

24” - 36”

14 punched holes at 1” C/C

G-SG-2436

Adjustable Self-Closing Safety Gate

33” - 48”

17 punched holes at 1” C/C

G-SG-3348

All sizes in blue are kept in stock.

Refer to Delivery Dates for details.

Custom sizes also available.

Bolt Spacing

14 punched holes 1” C/C

17 punched holes 1” C/C

Overall Length Adjustable gate length 24” - 36”

Adjustable gate length 33” - 48”

Self-closing safety gate with 2 - spring-loaded hinges.

Allows for 180° reversible rotation.

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4. Details 1 3/4” Standard Dimensions The standard height of the gate is 22 3/4”.

22 3/4”

1 1/2”

The gate is connected to the column using 1/2”ø x 7” carriage bolt and connected to the adapter using a 1/4”ø x 3/4” carriage bolt.

Spacing Detail Spring Loaded Hinge

14 - 7/16”ø punched holes 1” apart center to center 13”

Connection Detail The gate is connected to columns and rails using an adapter.

1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1”

ø7/16” Spacing Detail 16 - 7/16”ø punched holes 1” apart center to center 16” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1”

ø7/16”

Application The self-closing safety gate can be used with a heavy-duty guardrail system, a pedestrian rail system, and a mezzanine system.

When installed on a mezzanine system, the top of the gate must be 44” high from the ground.

42” H from the top of the safety gate to the ground for pedestrian rail system.

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When installed with a mezzanine staircase, the top of the gate must be 41” - 42” high from the top of the deck.

When installed with a pedestrian rail system, the top of the gate must be 42” high from the ground.

E. How to Order

Material Required for this Double Rail Guardrail

3’ C/C

O.D. (incl. baseplates) 3’-7 1/2”

4x: Double rail column with centered baseplate 1x: Double rail column with offset baseplate 4x: 10’ rail 2x: 3’ rail 2x: 2’ rail

Layout Example - Plan View

10’ C/C dimension

10’ C/C dimension

2’ C/C

2’-10” Overall dimension (including baseplates)

Layout Example - Elevation View

10’ C/C dimension

10’ C/C dimension

2’ C/C

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Crash Rating Guardrails

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Traffic Control Pedestrian Barriers

Identify safe walkways and keep your employees out of harm’s way with Cogan pedestrian barriers.

Pedestrian barriers are perfect for controlling high-traffic areas in your plant or warehouse.

Indicate safe corridors and limit pedestrian traffic around dangerous equipment or inventory. All Cogan pedestrian barriers are designed with 2-rail and 3-rail options to meet BOCA and OSHA safety standards. No welding, threading, drilling or bolting required for assembly. Our slip-on pipe connections can easily be dismantled and reused for other applications again and again.

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Pedestrian Barriers 1. Product Information Specifications Length

2’, 4’, 6’, 8’, 10’

Height

42” (From Bottom to Top of Highest Rail)

System

2-Rail System and 3-Rail System

Outer Diameter

19/10”

Material

Tubular Steel Rails

Finish

Powder-Coated Safety Yellow

Requires

ø 3/8” x 2 3/4” Wedge Bolt Anchors

Standards

All rails meet OSHA standards when properly installed

OSHA

Occupational Safety and Health Administration

3-Rail System

2-Rail System

Disclaimer: Please note that this product is for pedestrian traffic control only. It has not been rated for lateral load capacity and should never be used as fall protection or as a crash barrier. All pedestrian barriers must be installed on ground level only and can never be used as mezzanine handrail.

2. Finish

Safety Yellow Rails 26 | COGAN

Electro-Galvanized Fittings

3. Standard Sizes Starter Units

Add-On Units

Rail Size

Item # - 2-Rail System

Item # - 3-Rail System

Item # - 2-Rail System

Item # - 3-Rail System

2’

GHSU2O

GHSU2B

GHAU2O

GHAU2B

4’

GHSU4O

GHSU4B

GHAU4O

GHAU4B

6’

GHSU6O

GHSU6B

GHAU6O

GHAU6B

8’

GHSU8O

GHSU8B

GHAU8O

GHAU8B

10’

GHSU10O

GHSU10B

GHAU10O

GHAU10B

Refer to Delivery Dates for details.

Custom sizes also available.

* When ordering, please specify the number of corners.

3-Rail System Length 2’ - 10’

14” 42” 14”

2-Rail System

Length 2’ - 10’

21” 42”

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4. Fittings Specifications Material

Electro-Galvanized Steel

Inner Diameter

19/10”

Outer Diameter

12/5”

Thickness

1/4”

Requires

ø 1/4” Screw

#1 #4

#2 #3

#5 #7

#6

#1

90° Elbow Openings: 2 #6

90° Side Outlet Tee Openings: 4 28 | COGAN

#2

#3

Three Socket Tee Openings: 3

Side Outlet Elbow Openings: 3

#7

#4

Railing Flange Openings: 1

Single Socket Tee Openings: 3

#5

Two Socket Tee Openings: 4

5. Details Cross Section Tube Rail Total outer diameter 12/5”

1/4”

ø19/10” inner diameter

Railing Flange 2 1/2” punched holes

1/4”

Requires 2 - ø3/8” x 2 3/4” wedge bolt anchors.

Please contact a Cogan Engineer to determine which floor anchor is needed if the barrier is being used on a mezzanine or other application where the barrier must meet a specific load capacity by code.

Pedestrian Rail Safety Gate Assembly

Requires spring bracket connection with bolt and washer.

Adjustable from 24”-36” or 33”-48” (exact gate width)

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Loading Dock Bollards

Ideal for protecting loading dock doors, Cogan bollards shield your work space inside and out from collision damage.

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Our 4 ½” diameter steel tube bollards are welded to 10” x 10” baseplates and painted with a durable, powder-coated, safety-yellow finish made to stand up to your traffic. If heavy-duty protection is what you need, we also offer an oversized 6” diameter bollard welded to a 12”x12” base plate for extra security. Cogan bollards are in-stock and ready to ship. Benefit from a safer work environment that protects your people, products and profits, eliminating costly repairs.

Bollards 1. Product Information Specifications Construction

Assembled Components

Heights

24”, 36”, 42”

Thickness

1/8”

Diameter

4 1/2” and 6”

Finish

Powder-Coated Safety Yellow

Base Plate

10” x 10” x 1/2” Thick for 4 1/2” ø 12” x 12” x 1/2” Thick for 6” ø

Requires

5/8” ø x 4 1/2” Floor Anchors (sold separately)

Top Cover

Black Plastic Cap

Type of Bollard - Plan View

4 1/2” ø Bollard with 10” x 10” x 1/2” Thick Base Plate

6“ ø Bollard with 12” x 12” x 1/2” Thick Base Plate

2. Finish

Safety Yellow

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3. Standard Sizes Item Description

Height

Diameter

Base Plate

Item #

Standard High Bollard

24”

4 1/2”

10” x 10”

B24

Standard High Bollard

36”

4 1/2”

10” x 10”

B36

Standard High Bollard

42”

4 1/2”

10” x 10”

B42

Standard High Oversized Bollard

42”

6”

12” x 12”

B642

All sizes in blue are kept in stock.

Refer to Delivery Dates for details.

Custom sizes also available.

Item #B24 Standard High Bollard Height: 24”

Item #B36 Standard High Bollard Height: 36” ø 4 1/2”

ø 4 1/2”

24”

10”

36”

10” 10”

Item #B42 Standard High Bollard Height: 42” ø 4 1/2”

Item #B642 Standard High Oversized Bollard Height: 42” ø 6”

42”

10” 32 | COGAN

10”

10”

42”

12”

12”

4. Details Plan View Base Plate 10” x 10” x 1/2”

Plan View Base Plate 12” x 12” x 1/2”

10”

12”

ø4 1/2”

ø6” ø1 1/2”

ø4 1/2” ø1 1/2”

ø1 1/2”

ø2 1/2”

ø6” 12”

10” ø2 1/2”

3”

ø1 1/2”

3”

3/4” diameter Requires 4 - 5/8 ø x 4 1/2” floor anchors.

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Delivery Dates Guardrails

Please refer to the guidelines below for delivery estimates when placing your Ready Made or Custom Made order.

$0 - $5.000 For orders with a total dollar value of $5,000 and under.

Standard sizes in blue are kept in stock.

Allow 1-2 weeks for delivery.

For all other standard sizes, allow +1 extra week for delivery.

For all custom sizes, allow +1 extra week for delivery.

$5.000 + For orders with a total dollar value of $5,000 and over.

+ For all standard and custom sizes, allow 3-4 weeks for delivery.

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Standard Colors Standard colors are applied to all products and are inluded in the material price on your quote. Unless otherwise specified, all standard colors are powder-coated for a durable, long-lasting, and maintenance-free paint finish.

Guardrails Safety Yellow

Cogan Wire & Metal Products Ltd. Phone (800) 567.2642 Fax (800) 633.3004 info@cogan.com www.cogan.com