Daewoo Lanos Service Manual Full Eng by CharlesYatesA

Daewoo Lanos Service Manual Full Eng Full download: http://manualplace.com/download/daewoo-lanos-service-manual-full-eng/ This is the cut pages sample. Download all 2038 page(s) at: ManualPlace.com

SECTION0B GENERALINFORMATION TABLEOFCONTENTS Specifications0B-1 ............................. TechnicalData0BĆ1 ............................ VehicleDimensionsandWeights0BĆ6 ............ StandardBoltSpecifications0BĆ8 MaintenanceandRepair0B-9 .................... MaintenanceandLubrication0BĆ9 .................. NormalVehicleUse0BĆ9 ........................ ExplanationofScheduledMaintenance Services0BĆ9 ............................... ScheduledMaintenanceCharts0BĆ11 ............ OwnerInspectionsandServices0BĆ13 ............. WhileOperatingtheVehicle0BĆ13 ............... AtEachFuelFill0BĆ13 ......................... AtLeastMonthly0BĆ13 ......................... AtLeastTwiceaYear0BĆ13 ..................... EachTimetheOilIsChanged0BĆ14 AtLeastAnnually0BĆ14 ......................... RecommendedFluidsandLubricants0BĆ15 ....... GeneralDescriptionandSystem Operation0B-16 ............................... GeneralRepairInstructions0BĆ16 ................ GeneralDescription0BĆ17 ........................ VehicleandComponentIdentification0BĆ17 ....... VehicleLiftingProcedures0BĆ21 ................. SPECIFICATIONS TECHNICALDATA Performance--ManualTransaxle Application 1.3LSOHC 1.5LSOHC 1.6LDOHC MaximumSpeed 166km/h(103.2mph) 172km/h(106.9mph) 180km/h(111.8mph) Gradeability 0.43(tanj) 0.5(tanj) 0.5(tanj) MinimumTurningRadius 4.9m(16ft) 4.9m(16ft) 4.9m(16ft) Performance--AutomaticTransaxle Application 1.3LSOHC 1.5LSOHC 1.6LDOHC MaximumSpeed - 161km/h(100.0mph) 173km/h(107.5mph) Gradeability - 0.59(tanj) 0.59(tanj) MinimumTurningRadius - 4.9m(16ft) 4.9m(16ft)

0B -- 2GENERALINFORMATION DAEWOOTĆ100BL3 Engine Application 1.3LSOHC Manual 1.5LSOHC ManualandAutomatic 1.6LDOHC ManualandAutomatic EngineType OverheadCamLĆ4 OverheadCamLĆ4 OverheadCamLĆ4 Bore 76.5mm(3.01in.) 76.5mm(3.01in.) 79.0mm(3.11in.) Stroke 73.4mm(2.89in.) 81.5mm(3.21in.) 81.5mm(3.21in.) TotalDisplacement 1 349cm3 (82.3in3) 1 498cm3 (91.4in3) 1 598cm3 (97.5in3) CompressionRatio 9.5:1 9.5:1 9.5:1 MaximumPower 55kw(74bhp) (at5,400rpm) 63kw(84bhp) (at5,800rpm) 77.8kw(104bhp) (at6,000rpm) MaximumTorque 115NSm(85lbĆft) (at3,400rpm) 130NSm(96lbĆft) (at3,400rpm) 145.3NSm(107.17lbĆft) (at3,400rpm) IgnitionSystem Application 1.3LSOHC Manual 1.5LSOHC ManualandAutomatic 1.6LDOHC ManualandAutomatic IgnitionType DirectIgnitionSystem DirectIgnitionSystem DirectIgnitionSystem IgnitionTiming 10 (BTDC) 10 (BTDC) 10 (BTDC) IgnitionSequence 1Ć3Ć4Ć2 1Ć3Ć4Ć2 1Ć3Ć4Ć2 SparkPlugGap 0.70Ć0.80mm (0.028Ć0.031in.) 0.70Ć0.80mm (0.028Ć0.031in.) 1.00Ć1.10mm (0.039Ć0.043in.) SparkPlugMaker Champion/Woojin Champion/Woojin Woojin SparkPlugType RN9YC/BPR6ES RN9YC/BPR6ES BKR6E Ć11 Clutch--ManualTransaxle Application 1.3LSOHC 1.5LSOHC 1.6LDOHC Type SingleDryPlate SingleDryPlate SingleDryPlate OutsideDiameter 184mm(7.2in.) 200mm(7.9in.) 215mm(8.5in.) InsideDiameter 127mm(5.0in.) 134mm(5.3in.) 145mm(5.7in.) Thickness 7.65mm(0.301in.) 7.65mm(0.301in.) 7.65mm(0.301in.) Fluid CommonUse; BrakeFluid CommonUse; BrakeFluid CommonUse; BrakeFluid ManualTransaxle 1.3LSOHC 1.5LSOHC 1.6LDOHC Application 1.3L SOHC WideRatio 1.5L SOHC MediumRatio CloseRatio Maker DWMC DWMC DWMC TypeorModel DĆ16 DĆ16 DĆ16 GearRatio: 1st 3.545:1 3.545:1 3.545:1 2nd 1.952:1 2.048:1 2.158:1 3rd 1.276:1 1.346:1 1.478:1 4th 0.892:1 0.971:1 1.129:1 5th 0.707:1 0.763:1 0.886:1 Reverse 3.333:1 3.333:1 3.333:1 FinalDriveRatio 3.944:1 4.176:1 3.722:1 OilCapacity 1.8L(2qt) 1.8L(2qt) 1.8L(2qt)

GENERALINFORMATION0B -- 3 DAEWOOTĆ100BL3 AutomaticTransaxle Application 1.3LSOHC 1.5LSOHC 1.6LDOHC Maker - GeneralMotors GeneralMotors TypeorModel - 4T40E 4T40E GearRatio: 1st - 2.957:1 2.957:1 2nd - 1.623:1 1.623:1 3rd - 1.000:1 1.000:1 4th - 0.682:1 0.682:1 Reverse - 2.143:1 2.143:1 FinalDriveRatio - 3.91:1 3.91:1 OilCapacity - 11.5L(12qt) 11.5L(12qt) Brake Application 1.3LSOHC ManualTransaxle 1.5LSOHC ManualandAutomatic 1.6LDOHC ManualandAutomatic BoosterSize 228.6mm(9.00in.) 228.6mm(9.00in.) 228.6mm(9.00in.) MasterCylinderDiameter 20.64mm(0.813in.) 20.64mm(0.813in.) 22.22mm(0.875in.) BoosterRatio 5.0:1 5.0:1 5.0:1 FrontBrake: DiscType Ventilated Ventilated Ventilated RearBrake: DrumInsideDiameter 200mm(7.9in.) 200mm(7.9in.) 200mm(7.9in.) WheelCylinderDiameter 17.46mm(0.687in.) 17.46mm(0.687in.) 19.05mm(0.750in.) FluidCapacity 0.5L(0.5qt) 0.5L(0.5qt) 0.5L(0.5qt) TireandWheel Application 1.3LSOHC Manual 1.5LSOHC ManualandAutomatic 1.6LDOHC ManualandAutomatic TireSize 155/80R13 175/70R13 175/70R13 185/60R14 StandardWheelSize 5JX13(Steel) 5JX13(Steel) 5.5JX14(Steel) OptionalWheelSize - - 5.5JX14(Aluminum) InflationPressureatFullLoad: 155/80R13 35psi -175/70R13 32psi 32psi185/60R14 - - 32psi

0B -- 4GENERALINFORMATION DAEWOOTĆ100BL3 SteeringSystem Application 1.3LSOHC Manual 1.5LSOHC ManualandAutomatic 1.6LDOHC ManualandAutomatic GearType Power/Manual RackandPinion Power/Manual RackandPinion Power/Manual RackandPinion OverallGearRatio ManualSteering PowerSteering 24.5:1 16.12:116.12:116.12:1 WheelDiameter 380mm(15.0in.) 380mm(15.0in.) 380mm(15.0in.) WheelAlignment: Front: ToeĆIn -10iĆ+10i (-1Ć+1mm) (-0.04Ć+0.04in.) -10iĆ+10i (-1Ć+1mm) (-0.04Ć+0.04in.) -10iĆ+10i (-1Ć+1mm) (-0.04Ć+0.04in.) Caster: ManualSteering 30iĆ2 30i -PowerSteering 1 45iĆ3 45i 1 45iĆ3 45i 1 45iĆ3 45i Camber -1 10iĆ+20i -1 10iĆ+20i -1 10iĆ+20i Rear: ToeĆIn -10iĆ+40i (-1Ć+4mm) (-0.04Ć+0.16in.) -10iĆ+40i (-1Ć+4mm) (-0.04Ć+0.16in.) -10iĆ+40i (-1Ć+4mm) (-0.04Ć+0.16in.) Camber -2 10iĆ-1 10i -2 10iĆ-1 10i -2 10iĆ-1 10i OilCapacity 1.0L(1qt) 1.0L(1qt) 1.0L(1qt) Suspension Application 1.3LSOHC Manual 1.5LSOHC ManualandAutomatic 1.6LDOHC ManualandAutomatic Fronttype MacPhersonStrut MacPhersonStrut MacPhersonStrut Reartype CompoundLink CompoundLink CompoundLink FuelSystem Application 1.3LSOHC Manual 1.5LSOHC ManualandAutomatic 1.6LDOHC ManualandAutomatic FuelDelivery MPI MPI MPI FuelPumpType ElectricMotorPump ElectricMotorPump ElectricMotorPump FuelFilterType Cartridge Cartridge Cartridge FuelCapacity 48L(12.7gal) 48L(12.7gal) 48L(12.7gal) LubricatingSystem Application 1.3LSOHC Manual 1.5LSOHC ManualandAutomatic 1.6LDOHC ManualandAutomatic LubricatingType ForcedFeed ForcedFeed ForcedFeed OilPumpType DuocentricRotor DuocentricRotor DuocentricRotor OilFilterType Cartridge(FullFlow) Cartridge(FullFlow) Cartridge(FullFlow) OilPanCapacity IncludingOilFilter 3.75L(4qt) 3.75L(4qt) 3.75L(4qt)

GENERALINFORMATION0B -- 5 DAEWOOTĆ100BL3 CoolingSystem Application 1.3LSOHC Manual 1.5LSOHC ManualandAutomatic 1.6LDOHC ManualandAutomatic CoolingType ForcedWater Circulation ForcedWater Circulation ForcedWater Circulation RadiatorType CrossĆflow CrossĆflow CrossĆflow WaterPumpType Centrifugal Centrifugal Centrifugal ThermostatType PelletType PelletType PelletType CoolantCapacity: Standard 7.0L(7qt) 7.0L(7qt) 7.0L(7qt) HeavyDuty 7.0L(7qt) 7.0L(7qt) 7.0L(7qt) ElectricSystem Application 1.3LSOHC Manual 1.5LSOHC Manualand Automatic 1.6LDOHC ManualandAutomatic Battery GeneralArea 550Cold CrankingAmps 550Cold CrankingAmps 550Cold CrankingAmps Some CountriesOnly 430Cold CrankingAmps 430Cold CrankingAmps 430Cold CrankingAmps Alternator GeneralArea 85Amps 85Amps 85Amps HotAreaOnly 95Amps 95Amps 95Amps Starter (NoĆLoadTest CurrentDraw) 0.8(kW) Maximum 53(Amps) (at11.5Volts) Maximum 53(Amps) (at11.5Volts) Maximum 53(Amps) (at11.5Volts) ) 1.4(kW) Minimum40Amps Maximum90(Amps) (at12.2Volts)

Maximum90(Amps) (at12.2Volts)

Minimum40Amps

Minimum40Amps Maximum90(Amps) (at12.2Volts)

VEHICLEDIMENSIONSANDWEIGHTS

VehicleDimensions--ManualandAutomatic

Application 1.3LSOHC 1.5LSOHC 1.6LSOHC

OverallLength:

3Door

4074mm(160.4in.) 4074mm(160.4in.) 4074mm(160.4in.)

4Door 4237mm(166.8in.) 4237mm(166.8in.) 4237mm(166.8in.)

5Door 4074mm(160.4in.) 4074mm(160.4in.) 4074mm(160.4in.)

Overhang:

Front:

3Door 838mm(33.0in.) 838mm(33.0in.) 838mm(33.0in.)

4Door 838mm(33.0in.) 838mm(33.0in.) 838mm(33.0in.)

5Door 838mm(33.0in.) 838mm(33.0in.) 838mm(33.0in.)

Rear:

3Door

716mm(28.2in.) 716mm(28.2in.) 716mm(28.2in.)

4Door 879mm(34.6in.) 879mm(34.6in.) 879mm(34.6in.)

5Door 716mm(28.2in.) 716mm(28.2in.) 716mm(28.2in.)

1678mm(66.1in.) 1678mm(66.1in.) 1678mm(66.1in.)

1432mm(56.4in.) 1432mm(56.4in.) 1432mm(56.4in.)

160mm(6.3in.) 160mm(6.3in.) 160mm(6.3in.)

2520mm(99.2in.) 2520mm(99.2in.) 2520mm(99.2in.)

0B -- 6GENERALINFORMATION DAEWOOTĆ100BL3

Tread: Front

Rear

VehicleWeights--3Door Application 1.3LSOHC 1.5LSOHC 1.6LDOHC Manual: CurbWeight: Standard 1005kg(2,216lb) 1011kg(2,229lb) 1031kg(2,273lb) Optional 1071kg(2,361lb) 1077kg(2,374lb) 1097kg(2,418lb) GrossVehicleWeight 1595kg(3,516lb) 1595kg(3,516lb) 1595kg(3,516lb) Automatic: CurbWeight: Standard - 1047kg(2,308lb) 1067kg(2,352lb) Optional - 1113kg(2,454lb) 1133kg(2,498lb) GrossVehicleWeight - 1595kg(3,516lb) 1595kg(3,516lb) PassengerCapacity 5 5 5

OverallWidth

OverallHeight

MinimumGroundClearance

WheelBase

1405mm(55.3in.) 1405mm(55.3in.) 1405mm(55.3in.)

1425mm(56.1in.) 1425mm(56.1in.) 1425mm(56.1in.)

VehicleWeights--4Door

1.3LSOHC 1.5LSOHC 1.5LDOHC Manual: CurbWeight: Standard 1030kg(2,271lb) 1036kg(2,284lb) 1056kg(2,328lb) Optional 1096kg(2,416lb) 1102kg(2,430lb) 1122kg(2,474lb)

Application

GrossVehicleWeight 1595kg(3,516lb) 1595kg(3,516lb) 1595kg(3,516lb)

Automatic: CurbWeight: Standard - 1072kg(2,363lb) 1092kg(2,407lb) Optional - 1138kg(2,509lb) 1158kg(2,553lb) GrossVehicleWeight - 1595kg(3,516lb) 1595kg(3,516lb) PassengerCapacity 5 5 5

VehicleWeights--5Door

Application

1.3LSOHC

1.5LSOHC 1.5LDOHC

Manual: CurbWeight: Standard 1015kg(2,238lb) 1021kg(2,251lb) 1041kg(2,295lb) Optional 1081kg(2,383lb) 1087kg(2,396lb) 1107kg(2,440lb)

GrossVehicleWeight 1595kg(3,516lb) 1595kg(3,516lb) 1595kg(3,516lb)

Automatic: CurbWeight: Standard - 1057kg(2,330lb) 1077kg(2,374lb) Optional - 1123kg(2,476lb) 1143kg(2,520lb)

GrossVehicleWeight - 1595kg(3,516lb) 1595kg(3,516lb) PassengerCapacity 5 5 5 OptionalWeight:AirConditioner,PowerSteering,ABS,SunRoof,Airbag

GENERALINFORMATION0B -- 7 DAEWOOTĆ100BL3

0B -- 8GENERALINFORMATION DAEWOOTĆ100BL3 STANDARDBOLTSPECIFICATIONS

4T-LowCarbonSteel 7T-HighCarbonSteel 7T-AlloySteel

4.1Ć8.1NSm(36Ć72lbĆin) 4.1Ć9.5NSm(48Ć84lbĆin)

8.1Ć17.6NSm(72Ć156lbĆin) 12.2Ć23.0NSm(108Ć204lbĆin) 16Ć30NS

Ć22lbĆft)

20Ć34NSm(15Ć25lbĆft) 27Ć46NSm(20Ć34lbĆft) 37Ć62NS

Ć46lbĆft)

19Ć34NSm(14Ć25lbĆft) 27Ć45NSm(20Ć33lbĆft) 37Ć60NS

Ć44lbĆft)

49Ć73NSm(36Ć54lbĆft) 61Ć91NS

Ć67lbĆft) 76Ć114N

72Ć

88Ć

129Ć194N

Ć143lbĆ

153Ć229N

151Ć225NS

195Ć293N

229Ć

206Ć311NS

Ć229lbĆ

270Ć

317Ć

251Ć414NS

363Ć

359Ć540N

431Ć

555

A1010010

Bolt*

M6X1.0

M8X1.25

m(12

M10X1.25

m(27

M10X1.5

m(27

M12X1.25

m(45

Sm(56Ć84lbĆft) M12X1.75 45

69NSm(33Ć51lbĆft) 57Ć84NSm(42Ć62lbĆft) 72Ć107NSm(53Ć79lbĆft) M14X1.5 76

115NSm(56Ć85lbĆft) 94Ć140NSm(69Ć103lbĆft) 114Ć171NSm(84Ć126lbĆft) M14X2.0

107NSm(53

79lbĆft)

132NSm(65Ć97lbĆft) 107Ć160NSm(79Ć118lbĆft) M16X1.5 104

157NSm(77Ć116lbĆft) 136

203NSm(100Ć150lbĆft) 160Ć240NSm(118Ć177lbĆft) M16X2.0 100

149NSm(74

110lb

ft)

Sm(95

ft)

Sm(113Ć169lbĆft) M18X1.5

m(111

166lb

ft)

Sm(144

216lb

ft)

346NSm(169Ć255lbĆft) M20X1.5

m(152

ft)

405NSm(199

299lb

ft)

476NSm(234Ć351lbĆft) M22X1.5

m(185

305lb

ft)

544NSm(268

401lb

ft) 424

636NSm(313Ć469lbĆft) M24X2.0

Sm(265

398lb

ft)

710NSm(318

524lb

ft)

Ć831NSm(409Ć613lbĆft) *DiameterXpitchinmillimeters

MAINTENANCEANDREPAIR

MAINTENANCEAND LUBRICATION

NORMALVEHICLEUSE

ThemaintenanceinstructionscontainedinthemainteĆ nanceschedulearebasedontheassumptionthatthe vehiclewillbeusedforthefollowingreasons:

D TocarrypassengersandcargowithinthelimitationinĆ dicatedonthetireplacardlocatedontheedgeofthe driver'sdoor.

D Tobedrivenonreasonableroadsurfacesandwithin legaloperatinglimits.

EXPLANATIONOFSCHEDULED MAINTENANCESERVICES

TheserviceslistedinthemaintenanceschedulearefurĆ therexplainedbelow.Whenthefollowingmaintenance servicesareperformed,makesureallthepartsarereĆ placedandallthenecessaryrepairsaredonebefore drivingthevehicle.AlwaysusetheproperfluidandlubriĆ cants.

DriveBeltInspection

Whenaseparatebeltdrivesthepowersteeringpump, theairconditioningcompressorandthegenerator,inĆ spectitforcracks,fraying,wearandpropertension.AdĆ justorreplacethebeltasneeded.

EngineOilandOilFilterChange

AlwaysuseabovetheAPISHgradeorACEAA1/A2/A3 engineoil.TheSHdesignationmaybeshownaloneor incombinationwithotherdesignationssuchasSH/CC, SH/CDetc.

EngineOilViscosity

Engineoilviscosity(thickness)hasaneffectonfuel economyandcoldweatheroperation.Lowerviscosity engineoilscanprovidebetterfueleconomyandcold weatherperformance;however,highertemperature weatherconditionsrequirehigherviscosityengineoils forsatisfactorylubrication.Usingoilsofanyviscosity

otherthanthoseviscositiesrecommendedcouldresult inenginedamage.

CoolingSystemService

Drain,flushandrefillthesystemwithnewcoolant.Refer to``RecommendedFluidsAndLubricants''inthissecĆ tion.

FuelMicro-FilterReplacement

Replacetheenginefuelfilterevery40,000 km(24,000 miles).

Theenginefuelfilterislocatedonthecenterdashpanel nearthebrakebooster.

AirCleanerElementReplacement

Replacetheaircleanerelementevery40,000 km (24,000miles). ReplacetheaircleanermoreoftenunderdustycondiĆ tions.

ThrottleBodyMountingBoltTorque

Checkthetorqueofthemountingbolts.

SparkPlugWireReplacement

Cleanwiresandinspectthemforburns,cracksorother damage.CheckthewirebootfitattheDISmoduleand atthesparkplugs.Replacethewiresasneeded.

BrakeSystemService

CheckthediscbrakepadsorthedrumbrakeliningsevĆ ery10,000 km(6,000miles)or12 months.Checkthe padandtheliningthicknesscarefully.Ifthepadsorthe liningsarenotexpectedtolastanother10,000 km (6,000miles),replacethepadsorthelinings.Checkthe breatherholeinthebrakefluidreservoircaptobesureit isfreefromdirtandthepassageisopen.

GENERALINFORMATION0B -- 9 DAEWOOTĆ100BL3

Tightenthethrottlebodymountingboltsto17 NSm (12 lbĆft)ifnecessary. SparkPlugReplacement

Replacesparkplugswithsametype. Type:ACType RN9YC(SOHC) BPR6ES (SOHC) BKR6E Ć11 (DOHC) Gap 0.7Ć0.8 mm(SOHC) 1.0Ć1.1 mm(DOHC)

Full download: http://manualplace.com/download/daewoo-lanos-service-manual-full-eng/

0B -- 10GENERALINFORMATION

TransaxleService

Themanualtransaxlefluiddoesnotrequirechanging. Forautomatictransaxles,referto ScheduledMainteĆ nanceCharts"inthissection.

TireandWheelInspectionandRotation

Checkthetiresforabnormalwearordamage.ToequalĆ izewearandobtainmaximumtirelife,rotatethetires.If irregularorprematurewearexists,checkthewheel alignmentandcheckfordamagedwheels.Whilethe tiresandwheelsareremoved,inspectthebrakes.Refer to``EachTimeTheOilIsChanged''inthissection.

TireRotation

DAEWOOTĆ100BL3

A1010009

Daewoo Lanos Service Manual Full Eng

This is the cut pages sample. Download all 2038 page(s) at: ManualPlace.com