John-Deere-8100 8400 Tractors Diagnostic Operation Test Technical Manual

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8100, 8200, 8300 and 8400 Tractors

DIAGNOSIS AND TESTS SERVICE MANUAL

Covered models: 8100, 8200, 8300, 8400 (SN: 000000-010000, 010001-024000, 024001-)

Table of contents

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FOREWORD

Section 205 - SAFETY INFORMATION

Group 05 - Safety

Section 210 - GENERAL INFORMATION

Group 05 - Operational Checks

Group 10 - General Reference Information

Group 15 - Test Equipment Calibration

Section 211 - SERVICE CODES

Group ACU - ACU Code Diagnostics

Group AMS - AMS Code Diagnostics

Group CCU - CCU Code Diagnostics

Group ECU - ECU Code Diagnostics

Group HCU - HCU Code Diagnostics

Group ICU - ICU Code Diagnostics

Group LHP - LHP Code Diagnostics

Group PCU - PCU Code Diagnostics

Group SCo - SCo Code Diagnostics

Group SCU - SCU Code Diagnostics

Group SSU - SSU Code Diagnostics

Group SUP - SUP Code Diagnostics

Section 212 - OBSERVABLE SYMPTOMS

Group 16 - Ag Management Solutions (AMS)

Group 20 - Engine

Group 40 - Electrical

Group 50 - Powershift Transmission

Group 60 - Steering and Brakes

Group 70 - Hydraulics

Section 220 - ENGINE OPERATION AND TESTS

Group 10 - Engine Diagnosis, Tractors Pin ( 11,000)

Group 15 - Engine Diagnosis, Tractors PIN (11,001 )

Section 230 - FUEL, AIR INTAKE AND ENGINE COOLING SYSTEMS

Group 20 - Theory of Operation

Section 240 - ELECTRICAL OPERATION AND TESTS

Group 04 - Codes and Addresses

Group 05 - System Information

Group 10 - System Diagrams

Group 15 - Sub-System Diagnosis

Group 20 - Calibration and References

Section 246A - AG MANAGEMENT SOLUTIONS (AMS) — GREENSTAR™

Group GSS - GREENSTAR™ System References

Section 246B - AG MANAGEMENT SOLUTIONS (AMS)—JDLINK™

Group 10A - AG MANAGEMENT SOLUTIONS (AMS) JDLINK™

Section 246C - AG MANAGEMENT SOLUTIONS (AMS) — AUTOTRAC

Group 5A - How to Use This Diagnostic Information

Group 10A - Accessing Diagnostic Addresses and Codes

Group 10B - Diagnostic Trouble Codes

Group 15A - AutoTrac Identification

Group 15B - AutoTrac Diagnostics - 8000 Series Field Installed

Group 15C - GREENSTAR™ Parallel Tracking Identification

Group 15D - Parallel Tracking Diagnostics - 8000 Series Field Installed

Group 15E - GREENSTAR™ Display Diagnostics

Group 15F - GREENSTAR™ Mobile Processor Diagnostics

Group 15G - STARFIRE™ Receiver Diagnostics

Group 15H - GREENSTAR™ KeyCard Diagnostics

Group 15I - AutoTrac CAN Bus Identification

Group 15J - AutoTrac CAN Bus Diagnostics - 8000 Series Field Installed

Group 15K - AutoTrac CCD Bus Identification

Group 15L - AutoTrac CCD Bus Diagnostics - 8000 Series Field Installed

Group 15M - AutoTrac Power Identification

Group 15N - AutoTrac Power Diagnostics - 8000 Series Field Installed

Group 15O - AutoTrac Status Identification

Group 15P - AutoTrac Status Diagnostics - 8000 Series Field Installed

Group 15Q - AutoTrac Steering Response Identification

Group 15R - AutoTrac Steering Response Diag. - 8000 Series Field Installed

Group 15S - AutoTrac Steering Control Unit Identification

Group 15T - AutoTrac Steering Control Unit Diag - 8000 Series Field Installed

Group 15U - STARFIRESTARFIRE is a trademark of Deere & Company Receiver w/TCM Diagnostics

Group 15V - STARFIRESTARFIRE is a trademark of Deere & Company Receiver w/TCM & RTK

Diagnostics

Group 20A - Circuit Code Listing

Group 20B - Connector Information

Section 246D - AG MANAGEMENT SOLUTIONS (AMS) —FIELD DOC™

Group 15A - GREENSTAR™ FIELD DOC™ Diagnostics

Group 15B - GREENSTAR™ GPS Receiver Identification

Group 15C - GREENSTAR™ GPS Receiver - L-Band Diagnostics

Section 250 - POWER SHIFT TRANSMISSION

Group 05 - Operational Checks

Group 10 - Transmission Diagnosis

Group 15A - System Tests ( 019999)

Group 15B - System Tests (020000 )

Group 20A - Calibration and Adjustments ( 019999)

Group 20B - Calibration and Adjustments (020000 )

Group 25 - Power Shift Theory of Operation

Section 256 - DRIVE SYSTEMS

Group 25 - Theory of Operation

Section 260 - STEERING AND BRAKES

Group 05 - Operational Checks

Group 10 - Steering and Brake Diagnosis

Group 25 - Theory of Operation

Group 30 - AutoTrac

Section 270 - HYDRAULIC SYSTEM

Group 05 - Operational Checks

Group 10 - Hydraulic System Diagnosis

Group 15 - Hydraulic System Tests

Group 20 - Calibration and Adjustments

Group 25 - Hydraulic System Theory of Operation

Section 290 - OPERATOR STATION OPERATION AND TESTS

Group 05 - Operational Checks

Group 10 - System Diagnosis

Group 25 - Theory of Operation

Section 299 - DEALER FABRICATED TOOLS

Group 05 - Dealer Fabricated Tools

Foreword

This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION:

This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

Group 05 - Safety

Recognize Safety Information

Safety-alert symbol

This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

Prevent Machine Runaway

Machinery Runaway

Avoid possible injury or death from machinery runaway.

Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed.

NEVER start engine while standing on ground. Start engine only from operator’s seat, with transmission in neutral or park.

Avoid Fires

When you work around fuel, do not smoke or work near heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

Prevent Battery Explosions

Battery Explosions

Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

Prepare for Emergencies

First Aid Kit

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

Handle Starting Fluid Safely

Store Safely

Starting fluid is highly flammable.

Keep all sparks and flame away when using it. Keep starting fluid away from batteries and cables.

To prevent accidental discharge when storing the pressurized can, keep the cap on the container, and store in a cool, protected location.

Do not incinerate or puncture a starting fluid container.

Prevent Acid Burns

Burns

Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes.

Avoid the hazard by:

1. Filling batteries in a well-ventilated area.

2. Wearing eye protection and rubber gloves.

3. Avoiding breathing fumes when electrolyte is added.

4. Avoiding spilling or dripping electrolyte.

5. Use proper jump start procedure.

If you spill acid on yourself:

1. Flush your skin with water.

2. Apply baking soda or lime to help neutralize the acid.

3. Flush your eyes with water for 15 30 minutes. Get medical attention immediately.

If acid is swallowed:

1. Do not induce vomiting.

2. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts).

3. Get medical attention immediately.

Acid

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John-Deere-8100 8400 Tractors Diagnostic Operation Test Technical Manual by The Service Repair Manual - Issuu