544G, 544G LL, 544G TC, 624G, 644G
544G, 544G LL, 544G TC, 624G, and 644G 4WD Loader
TM1529 27JUN17 (ENGLISH)
For complete service information also see:
544G, 544G LL, 544G TC, 624G, and 644G Repair TM1530
6059and6068Engines CTM8 6076Engine CTM42 6081Engine CTM86
AlternatorsandStartingMotors CTM77 1200and1400SeriesAxles CTM138519
TestandServiceSpecificationsManual SP458VOL2
Worldwide Construction And Forestry Division
This manual is written for an experienced technician. Technical Manuals are concise guides for specific Essential tools required in performing certain service womrkachines. They are on-the-job guides containing only the are identified in this manual and are recommended for vuitsael.information needed for diagnosis, analysis, testing, Live with safety: Read the safety messages in the and repair. introduction of this manual and the cautions presentedFundamental service information is available from other throughout the text of the manual.
CAUTION: This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.
Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair
sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.
See DB1990 Service Publications Catalog to order an Operation and Test Technical Manual (TM). An Operation and Test manual includes the following sections:
S •ection 9000 General Information
S •ection 9005 Operational Checkout Procedure the components. Operation and tests sections help youS •ection 9010 Engine identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
S •ection 9015 Electrical System
S•ection 9020 Power Train
S•ection 9025 Hydraulics
S•ection 9031 Air Conditioning
TX,INTR,TJ36 -19-27OCT97-1/1
IMPORTANT: Please Remove This Page and Route Through Your Service Department.
This is a complete revision for TM1529, 544G, 544G LL, 544G TC, 624G, 644G Loader Operation and Test. Listed below is a brief explanation of "what" was changed
- Revise procedure to isolate whether problem in transmission control system is electrical or hydraulic.
- Theory of operation and specifications for the 9-segment engine coolant temperature display used in 544G (S.N. 555000 ) and 644G (S.N. 554491 ).
- 15 amp fuses changed to 10 amp circuit breakers in front and rear wiper circuit functional schematic.
- Step 6 in calibrate tachometer rpm changed to mph.
• To revise transmission shifting and modulation and "why" it was changed. This manual was revised: for 6-solenoid in section 9020.
• To add alternate method to adjust transmissio in Section 9020.
• To add general specifications for 644G (S.N• . T5o57a7dd39not)e advising of possible F907 service c in Section 9000. appearance on 544G (S.N. 548219 548955),
• To update CTM references to include CTM8662 4(8 G .(1 S NL 548398 548982), and 644G (S.N. engine) in Section 9010. 548303 548887) when performing the following
• To add the following procedures in Sectionp9r o0c1e d0u:r e s in Section 9020:
- Coolant overflow tube check
- Pressure test radiator cap
- Pressure test cooling system
- Compression pressure test
- Fuel supply pump pressure test
- Transmission oil warm-up procedure.
- Transmission system pressure, element leakage, and shift modulation test
- Converter-in pressure test
• To add theory of operation and test procedures
• To include changes to the following illustrathieoanvysdauntydpilot controller used on machines (S.N. procedures in Section 9015:
- Fuse block illustration.
- Theory of operation for sixth transmission control valve solenoid.
563543 ) in Section 9025.
TX,1529,RP2584 -19-03FEB95-1/1
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TM1529 544G, 624G, and 644G Loader Operation and Test Manual
Ideas, Comments, (Please state Page Number):
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THANK YOU! TX,HELP,TM1529 -19-27OCT97-1/1
Section 9000 General Information
Group 01 Safety Information
Group 02 General Specifications
Group 03 Torque Values
Group 04 Fuels And Lubricants
Section 9005 Operational Checkout
Procedure
Group 10 Operational Checkout Procedure
Section 9010 Engine Operation And Tests
Group 05 Theory Of Operation
Group 10 System Operational Checks
Group 15 Diagnostic Information
Group 20 Adjustments
Group 25 Tests
Section 9015 Electrical System
Group 05 System Information
Group 10 System Diagrams
Group 15 Sub-System Diagnostics
Group 20 References
Section 9020 Power Train Operation And Tests
Group 05 Theory Of Operation
Group 10 System Operational Checks
Group 15 Diagnostic Information
Group 20 Adjustments
Group 25 Tests
Section 9025 Hydraulic System Operation And Tests
Group 05 Theory Of Operation
Group 10 System Operational Checks
Group 15 Diagnostic Information
Group 20 Adjustments
Group 25 Test
Section 9031 Air Conditioning System
Group 05 Theory Of Operation
Group 10 System Operational Checks
Group 15 Diagnostic Information
Group 20 Adjustments
Group 25 Tests
Original Instructions. All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Group 01 Safety Information
Handle Fluids Safely Avoid
Fires
9000-01-1
Prevent Battery Explosions 9000-01-1
Prepare for Emergencies ............................. 9000-01-1
Prevent Acid Burns 9000-01-2
Handle Chemical Products Safely 9000-01-2
Avoid High-Pressure Fluids 9000-01-3
Park And Prepare For Service Safely 9000-01-3
Park Machine Safely.................................... 9000-01-4
Support Machine Properly ........................... 9000-01-4
Wear Protective Clothing 9000-01-4
Work in Clean Area 9000-01-5
Service Machines Safely...............................9000-01-5
Work In Ventilated Area 9000-01-5
Illuminate Work Area Safely 9000-01-6
Replace Safety Signs .................................. 9000-01-6
Use Proper Lifting Equipment 9000-01-6
Remove Paint Before Welding or Heating..................................................... 9000-01-7
Avoid Heating Near Pressurized Fluid Lines
9000-01-7
Keep ROPS Installed Properly 9000-01-7
Service Tires Safely..................................... 9000-01-8
Avoid Harmful Asbestos Dust 9000-01-8
Practice Safe Maintenance 9000-01-9
Use Proper Tools ........................................ 9000-01-9
Decommissioning Proper Recycling and Disposal of Fluids and Components ................................... 9000-01-10
Live With Safety ......................................... 9000-01-10
Group 02
General Specifications
544G Specifications 9000-02-1
544G Drain And Refill Capacities ................9000-023 544G LL Specifications 900002-4 544G LL Drain And Refill Capacities ................................................ 9000-02-7
544G TC Specifications ................................ 9000-02-8
544G TC Drain And Refill Capacities .............................................. 9000-02-10
624G Specifications.................................. 9000-02-11
624G Drain And Refill Capacities 9000-0213 644G Specifications 900002-14 644G Drain And Refill Capacities............ 9000-02-16
Group 03 Torque Values
Hardware Torque Specifications 900003-1 ROPS Torque Specifications
9000-03-1 Metric Bolt and Screw Torque Values 9000-03-2 Additional Metric Cap Screw Torque Values ......................................... 9000-03-3
Unified Inch Bolt and Screw Torque
Check Oil Lines And Fittings
Recommendations for O-Ring Boss Fittings
Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting.......................................................
Service Recommendations For Inch Series Four Bolt Flange Fittings
Group 04 Fuels And Lubricants
.....................................
Do Not Use Galvanized Containers...............................................
5 Mixing of Lubricants ......................................
04-6 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
When you work around fuel, do not smoke or work near heaters or other fire hazards. Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn spontaneously.
Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer. Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes.
Avoid the hazard by:
1. Fillingbatteriesinawell-ventilatedarea.
2. Wearingeyeprotectionandrubbergloves.
3. Avoidingbreathingfumeswhenelectrolyteisadded.
4. Avoidingspillingordrippingelectrolyte.
5. Useproperjumpstartprocedure.
If you spill acid on yourself:
1. Flushyourskinwithwater.
2. Applybakingsodaorlimetohelpneutralizetheacid.
3. Flush your eyes with water for 15 30 minutes. Get medical attention immediately.
If acid is swallowed:
1. Donotinducevomiting.
2. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts).
3. Getmedicalattentionimmediately.
-19-21APR93-1/1
Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives.
A Material Safety Data Sheet (MSDS) provides specific d heaztairlsdso,n chemical products: physical and health safety procedures, and emergency response techniques. Check the MSDS before you start any job using a hwahzaatrdous chemical. That way you will know exactly the risks are and how to do the job safely. Then follow procedures and recommended equipment.
(See your John Deere dealer for MSDS’s on chemical products used with John Deere equipment.)
-19-03MAR93-1/1
Inspect hydraulic hoses periodically – at least once per year – for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.
Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts. Escaping fluid under pressure can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands knowledgeable medical source. Such information is with this type of injury should reference a and body from high-pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid English from Deere & Company Medical Department available in injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1 309-748-5636.
Warn others of service work. Always park and prepare your machine for service or repair properly.
• Park machine on a level surface and lower equipment to the ground.
• Engage park brake.
• Stop engine and remove key.
• Install frame locking bar.
• obAvttioacuh s a pl “aDco e iNnot Operate” tag in an the operator's station.
Securely support machine or attachment before working under it.
• Do not support machine with boom, bucket, or other
• hyD dr o au n lic o a t lly s a u ct p u p at o ed rteq m uip a m ch en in t e with cinder blocks or wooden pieces that may crumble or crush.
• Do not support machine with a single jack or other devices that may slip out of place.
Understand service procedures before beginning repairs.
Keep service area clean and dry. Use two people whenever the engine must be running for service work.
Before working on the machine:
L
•ower all equipment to the ground.
S•top the engine and remove the key.
D
•isconnect the battery ground strap.
•Hang a "DO NOT OPERATE" tag in operator station.
Always lower the attachment or implement to the ground before you work on the machine. If the work requires that the machine or attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down.
Do not support the machine on cinder blocks, hollow tiles, onrotprops that may crumble under continuous load. Do work under a machine that is supported solely by a jack.
Follow recommended procedures in this manual.
Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.
Before starting a job:
• Clean work area and machine.
• Make sure you have all necessary tools to do you job.
• Have the right parts on hand.
• Read all instructions thoroughly; do not attempt shortcuts.
Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.
Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.
Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.
If you do not have an exhaust pipe extension, open the doors and get outside air into the area.
Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.
Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement.
-19-04JUN90-1/1
Lifting heavy components incorrectly can cause severe injury or machine damage.
Follow recommended procedure for removal and installation of components in the manual.
-19-04JUN90-1/1
Remove Paint Before Welding or Heating
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.
Remove paint before heating:
• Remove paint a minimum of 100 mm (4 in.) from a wear an approved respirator before heating or welding. to be affected by heating. If paint cannot be removed,
• If you sand or grind paint, avoid breathing the dust.
• WI
too rr paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.
Do all work in an area that is well ventilated to carry toxic fumes and dust away.
Do not use a chlorinated solvent in areas where welding Dispose of paint and solvent properly. will take place.
Avoid Heating Near Pressurized Fluid Lines
Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can accidentally burst when heat goes beyond the immediate flame area.
Make certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any reason. Tighten mounting bolts to proper torque.
The protection offered by ROPS will be impaired if ROPS is subjected to structural damage, is involved in an overturn incident, or is in any way altered by welding, bending, drilling, or cutting. A damaged ROPS should be replaced, not reused.
The seat is part of the ROPS safety zone. Replace only with John Deere seat approved for your tractor. Any alteration of the ROPS must be approved by the manufacturer.
Explosive separation of a tire and rim parts can cause serious injury or death.
Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.
Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.
DX,RIM -19-24AUG90-1/1
Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer.
Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is usually found in a resin or sealed in someway.Normalhandlingisnothazardousaslongas airborne dust containing asbestos is not generated. Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos.
Keep bystanders away from the area.
-19-15MAR91-1/1
Understand service procedure before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is moving. Keep hands, feet, and clothing away from power-driven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool.
Securely support any machine elements that must be raised for service work.
Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine.
On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine.
Falling while cleaning or working at height can cause seriousinjury.Usealadderorplatformtoeasilyreach each location. Use sturdy and secure footholds and handholds.
Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards.
Use power tools only to loosen threaded parts and fasteners.
For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches.
Use only service parts meeting John Deere specifications.
Safety and environmental stewardship measures must be taken into account when decommissioning a machine and/or component. These measures include the following:
• Use appropriate tools and personal protective equipment such as clothing, gloves, face shields or glasses, during the removal or handling of objects and materials.
• Follow instructions for specialized components.
• suRsepleansdeedstmoraecdheinneergy by lowering elements, relaxing springs, disconnecting the battery or other electrical power, and releasing pressure in hydraulic components, accumulators, and other similar systems.
• Minimize exposure to components which may have residue from agricultural chemicals, such as fertilizers and pesticides. Handle and dispose of these components appropriately.
• Carefully drain engines, fuel tanks, radiators, hydraulic cylinders, reservoirs, and lines before recycling components. Use leak-proof containers when draining fluids. Do not use food or beverage containers.
• gr Dooundo,tdpoowurnwaadsrtaeinfl , uids onto the
or into any water source.
l
• L a iO v w ebsW s , e r i e r thvgeu Sl a aa flte lit n oya nts i , onal, state, and local o Breofordreinraentucrensinggovmearncihnignethteohcaunstdolimngero,rmdaiskpeosuarleof macwhaisnteisflufuidnsct(ieoxnaimngpplero : opiel,rlfyu,eel,scpoeoclianllty,tbhreakseafelutyid); systems. Install all guards and shields.
filters; batteries; and, other substances or parts. Burning of flammable fluids or components in other than specially designed incinerators may be prohibited by law and could result in exposure to harmful fumes or ashes.
• Service and dispose of air conditioning systems appropriately. Government regulations may require a certified service center to recover and recycle air conditioning refrigerants which could damage the atmosphere if allowed to escape.
• Evaluate recycling options for tires, metal, plastic, glass, rubber, and electronic components which may be recyclable, in part or completely.
• Contact your local environmental or recycling center, your John Deere dealer for information on the proper way to recycle or dispose of waste.
DX,DRAIN -19-01JUN15-1/1
DX,LIVE -19-25SEP92-1/1
Machine Dimensions:
A Overall operating height (boom full raise)
B Bucket hinge height
C Dump height
D Dump reach
E Height to top of cab and canopy F
G Wheelbase
H
I
Width over tires: 17. 5-25 tires 2.42 m(8 ft0 in.)
20. 5-25 tires 2.46 m(8 ft1 in.)
Machine Weights:
Machine Weights:
1st optional counterweight
358 kg (790 lb)
2nd optional 434 kg (934 lb) counterweight
NOTE: Specifications And Design Subject To Change Without Notice. Wherever Applicable, Specifications Are In Accordance With SAE Standards. Except Where Otherwise Noted, Specifications
Engine:
John Deere 6059T
Piston displacement
Air cleaner
Electrical system
Cold cranking capacity at -18°C (0°F)
Reserve capacity
TorqueConverter
Are Based On A Machine Equipped With All Standard, 17.5 25, 12 Pr, L2 Tires, One Rear Counterweight, ROPS Cab, Full Fuel Tank, And 79 Kg (175 Lb) Operator.
86 kW (115 hp)
5.884 L (359 cu in.)
Dual stage dry type with restriction indicator
12-volt battery with 95-amp alternator
625 amps
160 min.
Single phase, single stage
Transmission Countershaft, power shift, automatic
Travel Speeds: km/h mph Forward Speeds:
1
NOTE: All Travel Speeds Are With 20.5 25 Tires.
Brakes, Service:
Power-actuated, 4-wheel, inboard-mounted, wet disk
Foot-operated, by either pedal
Left pedal also disconnects transmission (if selected by operator)
Brakes, Service: External inspection
Low brake pressure warning light and buzzer in monitor
Brakes, Park:
Spring applied, hydraulically released parking brake is attached to the output shaft
Transmission disconnects with park brake applied
Warning light in monitor Dual-level
Amber lights with transmission in neutral Red STOP indicator lights, and buzzer sounds with transmission in gear
Steering:
Turning radius (to centerline of outside tire) 4.95 m (16 ft 3 in.)
Rear axle oscillation 22 degrees, stop to stop
Tires:
15.5 25, 12 PR L2
17.5 25, 12 PR L2
17.5 25, 12 PR L3
20.5 25, 12 PR L2
20.5 25, 12 PR L3
17.5 25, Radial, One Star L2 Equivalent
17.5 25, Radial, One Star L3 Equivalent
20.5 25, Radial, One Star L2 Equivalent
20.5 25, Radial, One Star L3 Equivalent
Maximum Lift Capacity With Standard Equipment:
Maximum height 5 457 kg (12 031 lb)
Ground level 11 006 kg (24 264 lb) Metric
Coolingsystem 23.5L Fueltank 25qt
218L Engine crankcase and 19 57.6 gal L filter 20qt
Transmissioncase 9.5L and filter 10qt
Frontdifferential 19L
Reardifferential 19L
Hydraulicreservoir 76L
TX,115,DH2265 -19-16JUN93-3/3
TX,I,DY278 -19-16APR96-1/1
Machine Dimensions:
A Coupler hinge height
3.72 m (12 ft 3 in.)
B Ground to top of tine 3.53 m (11 ft 7 in.)
C Height to top of cab and canopy 3.17 m (10 ft 5 in.)
D Ground clearance 373 mm (1 ft 3 in.)
E Wheelbase 2.90 m (9 ft 6 in.)
F Overall length: with 1219 mm (48 in.) tine
m (24 ft 8 in.) with 1372 mm (54 in.) tine
(25
in.) with 1524 mm (60 in.) tine
Width over tires:
17.5-25 tires 2.42 m (8 ft 0 in.)
20.5-25 tires
m (8 ft 1 in.)
23.1-26 tires 2.77 m (9 ft 1 in.)
Machine Weights:
Standard operating weight: with 12 1219 019 mm kg(2 (48 6,497 in.) tine lb)
Machine Weights:
with 12 1372 038 mm kg(2 (54 6,544 in.)
tine lb)
with 12 056 kg(2 6,583 lb) 1524 mm (60 in.)
tine
NOTE: Specifications And Design Subject To Change Without Notice. Wherever Applicable, Specifications Are In Accordance With SAE Standards. Except Where Otherwise Noted, Specifications
Engine:
Are Based On A Machine Equipped With All Standard, 17.5 25, 12 Pr, L3 Tires, Two Rear Counterweights, ROPS Cab, Full Fuel Tank, And 79 Kg (175 Lb) Operator.
John Deere 6059T 86 kW (115 hp)
Piston displacement 5.884 L (359 cu in.)
Air cleaner Dual stage dry type with restriction indicator
Electrical system 12-volt battery with 95-amp alternator
Cold cranking capacity at -18°C (0°F)
Reserve capacity
TorqueConverter
625 amps
160 min.
Single phase, single stage Transmission Countershaft, power shift, automatic Travel
NOTE: All Travel Speeds Are With 20.5 25 Tires.
Brakes, Service:
Power-actuated, 4-wheel, inboard-mounted, wet disk Footoperated, by either pedal
Left pedal also disconnects transmission (if selected by operator)
External inspection
Low brake pressure warning light and buzzer in monitor Brakes, Park:
Spring applied, hydraulically released parking brake is attached to the output shaft
Transmission disconnects with park brake applied
Warning light in monitor Dual-level
Amber lights with transmission in neutral
Red STOP indicator lights, and buzzer sounds with transmission in gear
Steering:
Turning radius (to centerline of outside tire)
Rear axle oscillation
Tires:
17.5 25, 12 PR L2
17.5 25, 12 PR L3
17.5 25, Radial, One Star, L2 Equivalent
20.5 25, 12 PR L2
20.5 25, 12 PR L3
23.1 26, 10 PR LS-2
28 L 26, 14 PR LS-2
Maximum Lift Capacity:
Maximum height:
Fork 4649 level kg
(10,2 51 lb)
Fork 4440 rolled kg(9 back ,789 lb)
Ground level:
Fork 8 level k
(19,2 15 lb) 716 g
Fork 11 rolled 748 back kg (25,9 00 lb)
4.95 m (16 ft 3 in.)
22 degrees, stop to stop
TX,115,DH2291 -19-16JUN93-3/3
Reardifferential 19L
Machine Dimensions:
A Overall operating height (boom full raise)
m (15 ft 10 in.)
B Bucket hinge height 3.75 m (12 ft 4 in.)
C Dump height
D Dump reach
E Height to top of cab and canopy F
G Wheelbase
H Overall length
m (9 ft 3 in.)
m (3 ft 6 in.)
(23
3 in.) Width over tires
15. 5-25 2.37 m(7 tires ft9 in.)
17. 2.42 5-25 tires m(8 ft0 in.)
20. 2.46 5-25 tires m(8 ft1 in.)
NOTE: Specifications And Design Subject To Change Without Notice. Wherever Applicable, Specifications Are In Accordance With SAE Standards. Except Where Otherwise Noted, Specifications
Machine Weight:
Are Based On A Machine Equipped With All Standard, 17.5 25, 12 Pr, L2 Tires, Two Rear Counterweights, ROPS Cab, Full Fuel Tank, And 79 Kg (175 Lb) Operator.
Engine:
John Deere 6059T
Piston displacement
Air cleaner
kW (115 hp)
5.884 L (359 cu in.)
Dual stage dry type with restriction indicator
Electrical system 12-volt battery with 95-amp alternator
Cold cranking capacity at -18°C (0°F)
625 amps
Reserve capacity 160 min.
TorqueConverter
Single phase, single stage
Transmission Countershaft, power shift, automatic
NOTE: All Travel Speeds Are With 20.5 25 Tires.
Brakes, Service:
Power-actuated, 4-wheel, inboard-mounted, wet disk Footoperated, by either pedal
Left pedal also disconnects transmission (if selected by operator)
External inspection
Low brake pressure warning light and buzzer in monitor
Brakes, Park:
Spring applied, hydraulically released parking brake is attached to the output shaft
Transmission disconnects with park brake applied
Warning light in monitor Dual-level
Brakes, Park:
Amber lights with transmission in neutral
Red STOP indicator lights, and buzzer sounds with transmission in gear
Steering:
Turning radius (to centerline of outside tire) 4.95 m (16 ft 3 in.)
Rear axle oscillation 22 degrees, stop to stop
Tires:
15.5 25, 12 PR L2
17.5 25, 12 PR L2
17.5 25, 12 PR L3
17.5 25, Radial, One Star, L2 Equivalent
20.5 25, Radial, One Star, L2 Equivalent
20.5 25, 12 PR L2
20.5 25, 12 PR L3
20.5 25, 16 PR L3
Maximum Lift Capacity With Standard Equipment:
Maximum height
Ground level
154 kg (11,365 lb)
086 kg (20,035 lb) Metric U.S.
Coolingsystem 23.5L Fueltank 25qt
218L Engine crankcase and 19 57.6 gal L filter 20qt
Transmissioncase 9.5L and filter 10qt
Frontdifferential 19L 20qt
Reardifferential 19L 20qt
Hydraulicreservoir 76L 80qt
TX,115,DH2294 -19-18JUN93-3/3
TX,I,DY280 -19-16APR96-1/1
Machine Dimensions:
A Overall operating height (boom full raise)
B Bucket hinge height
C Dump height
D Dump reach
E Height to top of cab and canopy F
G Wheelbase
H Ground clearance
I Overall length
Width over tires
17. 5-25 tires 2.55 m(8 ft4 in.)
20. 5-25 tires 2.52 m(8 ft3 in.)
Machine Weights:
m (16 ft 7 in.)
m (9 ft 8 in.)
Machine Weights:
(1st 429 op- kg tional (946 coun- lb) terweight)
(2nd 530 op- kg( tional 116 coun- 8 lb) terweight)
NOTE: Specifications And Design Subject To Change Without Notice. Wherever Applicable, Specifications Are In Accordance With SAE Standards. Except Where Otherwise Noted, Specifications
Engine:
John Deere 6068T
Are Based On A Machine Equipped With All Standard, 20.5 25, 12 Pr, L2 Tires, One Rear Counterweight, ROPS Cab, Full Fuel Tank, And 79 Kg (175 Lb) Operator.
L (414 cu in.)
Air cleaner Dual stage dry type with restriction indicator
Electrical system
12-volt battery with 95-amp alternator
Cold cranking capacity at -18°C (0°F) 625 amps
Reserve capacity 160 min.
TorqueConverter
Single phase, single stage Transmission Countershaft, power shift, automatic
Brakes, Service:
