New Holland 8970 Tractor Service Repair Manual

Page 1

Section00--GeneralInformation

Section10--Engine

Section21--Transmission

87018723 6/02
REPAIR MANUAL
70Series 70ASeries

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Maintenance

Engine Control System

Mechanical

Fuel Service Specifications

Emission Control

Intake Exhaust Cooling

Lube

Ignition Starting Charging

Auto Transmission Clutch

Manual Transmission Transfer Propeller Shaft

Drive Shaft

Differential

Axle Suspension

Tire & Wheel

Brake Control

SECTION00--GENERALINFORMATION

SECTION10--ENGINE

SECTION21--TRANSMISSION

SECTION23--DRIVELINES

SECTION25--FRONTMECHANICALDRIVE

SECTION27--REARDRIVEAXLE

SECTION31--POWERTAKE-OFF

SECTION33--BRAKESANDCONTROLS

SECTION35--HYDRAULICSYSTEMS

SECTION41--STEERING

SECTION44--TWO-WHEELDRIVEAXLEANDWHEELS

SECTION50--CLIMATECONTROL

SECTION55--ELECTRICALSYSTEMS

SECTION90--PLATFORM,CAB,ANDBODYWORK

ThesectionsusedthroughoutallNewHollandproductRepairmanuals maynotbeusedforeachproduct.EachRepairmanualwillbemadeupof oneorseveralbooks.Eachbookwillbelabeledastowhichsectionsare intheoverallRepairmanualandwhichsectionsareineachbook.

Thesectionslistedabovearethesectionsutilizedforthe70and70A SeriesTractors.

390--6/02
70,70ASERIESREPAIRMANUAL CONTENTS 2002NEWHOLLANDNORTHAMERICA, INC.
SECTION00--GENERALINFORMATION--CHAPTER1 00-1 SECTION00--GENERALINFORMATION Chapter1--GeneralInformation CONTENTS SectionDescription Page 00000Forward 2 PrecautionaryStatements3 SafetyPrecautions4 HealthandSafetyPrecautions7 TractorIdentification14 .......................................................... ServiceTechniques21 SealerSpecifications23 ......................................................... HardwareTorqueValues23 Lubrication 26 .................................................................. RecommendedLubricantsandCoolants26

FOREWORD

Appropriateservicemethodsandcorrectrepairproceduresareessentialforthesafe,reliableoperationofall equipment,aswellasthepersonalsafetyoftheindividualperformingtherepair.

ThisServiceManualprovidestroubleshooting,overhaul,andpressure-testinginstructionsusingrecommended proceduresandequipment.Followingtheseinstructionswillensurethesafe,efficient,andtimelycompletionof theserviceorrepair.

Therearenumerousvariationsinprocedures,techniques,tools,andpartsforservicingmachines,aswellasin theskilloftheindividualdoingthework.Thismanualcannotpossiblyanticipateallsuchvariationsandprovide adviceorcautionsastoeach.Accordingly,anyonewhodepartsfromtheinstructionsprovidedinthismanual mustfirstestablishthattheirpersonalsafety,thesafetyofothers,andtheintegrityofthemachinewillnotbecompromisedbythechoiceofmethods,toolsorparts.

Themanualisdividedintosectionswhicharesubdividedintochapters.Eachchaptercontainsinformationon generaloperatingprinciples,detailedinspection,overhauland,whereapplicable,specifictroubleshooting,specialtools,andspecifications.

Anyreferenceinthismanualtoright,left,rear,front,top,orbottomisasviewedfromtheoperatorísseat,looking forward.

Alldataandillustrationsinthismanualaresubjecttovariationsinbuildspecification.Thisinformationwascorrect atthetimeofissue,butNewHollandpolicyisoneofcontinuousimprovement,andtherighttochangespecifications,equipment,ordesignatanytime,withoutnotice,isreserved.

SECTION00--GENERALINFORMATION--CHAPTER1 00-2

PRECAUTIONARYSTATEMENTS

PERSONALSAFETY

Throughoutthismanualandonmachinedecals,youwillfindprecautionarystatements(ì CAUTIONî, ìWARNINGî,andìDANGERî)followedbyspecificinstructions.Theseprecautionsareintendedforthepersonal safetyofyouandthoseworkingwithyou.Pleasetakethetimetoreadthem.

CAUTION

ThewordìCAUTIONîisusedwhereasafebehavioralpracticeaccordingtooperatingandmaintenance instructionsandcommonsafetypracticeswillprotecttheoperatorandothersfromaccident involvement.

WARNING

ThewordìWARNINGîdenotesapotentialorhiddenhazardwhichhasapotentialforseriousinjury.It isusedtowarnoperatorsandotherstoexerciseeveryappropriatemeanstoavoidasurprise involvementwithmachinery.

DANGER

ThewordìDANGERîdenotesaforbiddenpracticeinconnectionwithaserioushazard.

FAILURETOFOLLOWTHEìCAUTIONî,ìWARNINGî,ANDìDANGERîINSTRUCTIONSMAYRESULTIN SERIOUSBODILYINJURYORDEATH.

MACHINESAFETY

Additionalprecautionarystatements(ìATTENTIONîandìIMPORTANTî)arefollowedbyspecificinstructions. Thesestatementsareintendedformachinesafety.

ATTENTION: ThewordìATTENTIONîisusedtowarntheoperatorofpotentialmachinedamageifacertain procedureisnotfollowed.

IMPORTANT: ThewordìIMPORTANTîisusedtoinformthereaderofsomethingheneedstoknowtoprevent minormachinedamageifacertainprocedureisnotfollowed.

SECTION00--GENERALINFORMATION--CHAPTER1 00-3

SAFETYPRECAUTIONS

Practicallyallserviceworkinvolvestheneedtodrive thetractor.Theoperatorísmanual,suppliedwith eachtractor,containsdetailedsafetyprecautions relatingtodriving,operating,andservicingthat tractor.Theseprecautionsareasapplicabletothe servicetechnicianastheyaretotheoperatorand shouldberead,understoodandpracticedbyall personnel.

Priortoundertakinganymaintenance,repair, overhaul,dismantlingorreassemblyoperations, whetherwithinaworkshopfacilityorinthefield, considerationshouldbegiventofactorsthatmay haveaneffectuponsafety,notonlyuponthe mechaniccarryingoutthework,butalsoupon bystanders.

PERSONALCONSIDERATIONS

Thewrongclothesorcarelessnessindresscan causeaccidents.Checktoseethatyouaresuitable clothed.

Somejobsrequirespecialprotectiveequipment.

SkinProtection

Usedmotoroilmaycauseskincancer.Followwork practicesthatminimizetheamountofskinexposed andlengthoftimeusedoilstaysonyourskin.

EyeProtection

Thesmallesteyeinjurymaycauselossofvision. Injurycanbeavoidedbywearingeyeprotection whenengagedinchiselling,grinding,discing, welding,andpainting.

BreathingProtection

Fumes,dust,andpaintsprayareunpleasantand harmful.Thesecanbeavoidedbywearing respiratoryprotection.

HearingProtection

Loudnoisemaydamageyourhearing,andthe greatertheexposuretheworsethedamage.Ifthe noiseisexcessive,wearearprotection.

HandProtection

Itisadvisabletouseaprotectivecreambeforework topreventirritationandskincontamination.After workcleanyourhandswithsoapandwater.Solvents suchasmineralspiritandkerosenemayharmthe skin.

FootProtection

Substantialorprotectivefootwearwithreinforcedtoe capswillprotectyourfeetfromfallingobjects. Additionally,oil-resistantsoleswillhelptoavoid slipping.

SpecialClothing

Forcertainworkitmaybenecessarytowearflame oracid-resistantclothing.

EQUIPMENTCONSIDERATIONS

MachineGuards

Beforeusinganymachine,checktoensurethatthe machineguardsareinpositionandserviceable. Theseguardsnotonlypreventpartsofthebodyor clothingcomingincontactwiththemovingpartsof themachine,butalsowardoffobjectsthatmightfly offthemachineandcauseinjury.

LiftingDevices

Alwaysensurethatliftingequipment,suchaschains, slings,liftingbrackets,hooksandeyes,are thoroughlycheckedbeforeuse.Ifindoubt,select strongerequipmentthanisnecessary.

Neverstandunderasuspendedloadorraised implement.

CompressedAir

Thepressurefromacompressed-airlineoften exceeds690bar(100PSI).Itisperfectlysafeifused correctly.Anymisusemaycauseinjury.

Neverusecompressedairtoblowdust,filing,anddirt awayfromyourworkareaunlessthecorrecttypeof nozzleisfitted.

LiftingProtection

Avoidinjurybycorrectlyhandlingcomponents.Make sureyouarecapableofliftingtheobject.Ifindoubt gethelp.

Compressedairisnotacleaningagent;itwillonly movedustfromoneplacetoanother.Lookaround beforeusinganairhoseasbystandersmaygetgrit intotheireyes,ears,orskin.

SECTION00--GENERALINFORMATION--CHAPTER1 00-4

HandTools

Manycuts,abrasionsandinjuriesarecausedby defectivetools.Neverusethewrongtoolforthejob, asthisgenerallyleadseithertosomeinjuryortoa poorjob.

Whenremovingorreplacinghardenedpins,usea copperorbrassdriftratherthanahammer.

Fordismantling,overhaul,andassemblyofmajor andsub-components,alwaysusetheSpecial ServiceToolsrecommended.Thesewillreducethe workeffort,labortime,andtherepaircost.

Electricity

Electricityhasbecomesofamiliarindaytoday usage,thatitspotentiallydangerouspropertiesare oftenoverlooked.Misuseofelectricalequipmentcan endangerlife.

Beforeusinganyelectricalequipment-particularly portableappliances-makeavisualchecktomake surethatthewiringisnotwornorfrayedandthatthe plugsandsocketsareintact.Makesureyouknow wherethenearestisolatingswitchforyour equipmentislocated.

GENERALCONSIDERATIONS

Solvents

Usecleaningfluidsandsolventsthatareknowntobe safe.Certaintypesoffluidscancausedamageto components,suchasseals,andcancauseskin irritation.Solventsshouldbecheckedthattheyare suitablenotonlyforthecleaningofcomponentsand individualparts,butalsothattheydonotaffectthe personalsafetyoftheuser.

Housekeeping

Manyinjuriesresultfromtrippingoverorslippingon objectsormaterialleftlyingaroundbyacareless worker.Preventtheseaccidentsfromoccurring.If younoticeahazard,donítignoreit-removeit.

Aclean,hazard-freeplaceofworkimprovesthe surroundingsanddailyenvironmentforeverybody.

Workcleanly,disposingofwastematerialintoproper containers.

Locatethefireextinguishersandfindouthowto operatethem.

Donotpanic-warnthosenearandraisethealarm.

Donotalloworuseanopenflamenearthetractor fueltank,battery,orcomponentparts.

FirstAid

Inthetypeofworkthatmechanicsareengagedin, dirt,grease,andfinedustssettleupontheskinand clothing.Ifacut,abrasionorburnisdisregardedit maybecomeinfectedwithinashorttime.Seek medicalaidimmediately.

Cleanliness

Cleanlinessofthetractorhydraulicsystemis essentialforoptimumperformance.Whencarrying outserviceandrepairs,plugallhoseendsand componentconnectionstopreventdirtentry.

Cleantheexteriorofallcomponentsbeforecarrying outanyformofrepair.Dirtandabrasivedustcan reducetheefficiencyandworkinglifeofacomponent andleadtocostlyreplacement.Useofa high-pressurewasherorsteamcleanerisrecommended.

OPERATIONALCONSIDERATIONS

Stoptheengine,ifatallpossible,beforeperforming anyservice.

Placeawarningsignontractorswhich,dueto serviceoroverhaul,wouldbedangeroustostart. Disconnectthebatteryleadsifleavingsuchaunit unattended.

Donotattempttostarttheenginewhilestanding besidethetractororattempttobypassthesafety startswitch.

Avoidprolongedrunningoftheengineinaclosed buildingorinanareawithinadequateventilationas exhaustfumesarehighlytoxic.

Fire

Firehasnorespectforpersonsorproperty.The destructionthatafirecancauseisnotalwaysfully realized.Everyonemustbeconstantlyonguard.

Extinguishmatches,cigars,andcigarettesbefore throwingthemaway.

Alwaysturntheradiatorcaptothefirststoptoallow pressureinthesystemtodissipatewhenthecoolant ishot.

Neverworkbeneathatractorwhichisonsoftground. Alwaystaketheunittoanareawhichhasahard workingsurface,preferablyconcrete.

SECTION00--GENERALINFORMATION--CHAPTER1 00-5

Ifitisfoundnecessarytoraisethetractorforeaseof servicingorrepair,makesurethatsafeandstable supportsareinstalledbeneathaxlehousings, casings,etc.,beforestartingwork.

Certainrepairoroverhaulproceduresmaynecessitateseparatingthetractor,eitherattheengine/transmissionortransmission/rearaxlelocation.These operationsaresimplifiedbytheuseoftheTractor SplittingStands.Shouldthisequipmentnotbe available,everyconsiderationmustbegivento stability,balanceandweightofthecomponents, especiallyifacabisinstalled.

Usefootstepsorworkingplatformswhenservicing thoseareasofatractorthatarenotwithineasyreach.

Beforelooseninganyhosesortubesconnecting implementstoremotecontrolvalves,etc.,switchoff theengine,removeallpressureinthelinesby operatingleversseveraltimes.Thiswillremovethe dangerofpersonalinjurybyoilpressure.

Priortopressuretesting,makesureallhosesand connectorsofthetractorandthetestequipmentare ingoodconditionandtightlysealed.Pressure readingsmustbetakenwiththegaugesspecified. Thecorrectprocedureshouldberigidlyobservedto preventdamagetothesystemortheequipment,and toeliminatethepossibilityofpersonalinjury.

WARNING

Escapinghydraulic/dieselfluidunderpressure canpenetratetheskincausingseriousinjury.

Donotuseyourhandtocheckforleaks.Usea pieceofcardboardorpapertosearchforleaks. Stoptheengineandrelievepressurebefore connectingordisconnectinglines. Tightenallconnectionsbeforestartingthe engineorpressurizinglines.

Ifanyfluidisinjectedintotheskin,obtain medicalattentionimmediatelyorgangrenemay result.

Useìpositioncontrolîwhenequipmentorimplementsarerequiredtobeattachedtothehydraulic linkageeitherfortestingpurposesorfortransportation.

Alwayslowerequipmenttothegroundwhenleaving thetractor.

Ifhighliftattachmentsareinstalledonatractor, bewareofoverheadpower,electricortelephone cableswhentraveling.Droptheattachmentnearto groundleveltoincreasestabilityandminimizerisks.

Donotparkorattempttoserviceatractoronan incline.Ifunavoidable,takeextracareandblockall wheels.

Observerecommendedprecautionsasindicatedin thisServiceManualwhendismantlingtheairconditioningsystemasescapingrefrigerantcan causefrostbite.

Priortoremovingwheelsandtiresfromatractor, checktodeterminewhetheradditionalballast(liquid orweights)hasbeenadded.Seekassistanceand usesuitableequipmenttosupporttheweightofthe wheelassembly.

Wheninflatingtires,bewareofoverinflationconstantlycheckthepressure.Overinflationcan causetirestoburstandresultinpersonalinjury.

SECTION00--GENERALINFORMATION--CHAPTER1 00-6

HEALTHANDSAFETYPRECAUTIONS

Manyoftheproceduresassociatedwithvehicle maintenanceandrepairinvolvephysicalhazardsor otherriskstohealth.Thissectionlists,alphabetically, someofthesehazardousoperations,materialsand equipmentassociatedwiththem.Theprecautions necessarytoavoidthesehazardsareidentified.

Thelistisnotinclusive;alloperations,procedures, andhandlingofmaterialsshouldbecarriedoutwith healthandsafetyinmind.

ACIDSANDALKALIS(SeeBatteryAcids, i.e.,CausticSoda,SulfuricAcid)

Usedinbatteriesandcleaningmaterials.

Irritatingandcorrosivetotheskin,eyes,noseand throat.Causesburns.

Avoidsplashestotheskin,eyes,andclothing.Wear suitableprotectiveglovesandgoggles.Candestroy ordinaryprotectiveclothing.Donotbreathemists.

Ensureaccesstowaterandsoapisreadilyavailable forsplashingaccidents.

ADHESIVESANDSEALERS(SeeFire)

CAUTION

HIGHLYFLAMMABLE,COMBUSTIBLE.

GenerallyshouldbestoredinìNOSMOKINGîareas; cleanlinessandtidinesswhileinuseshouldbe observed,i.e.,fromapplicationswherepossible, disposablepapershouldbedispensedtocover benches.Containers,includingsecondarycontainers,shouldbelabeled.

Solvent-BasedAdhesives/Sealers(See Solvents)

FollowmanufacturerísInstructions

Water-BasedAdhesives/Sealers

Thosebasedonpolymeremulsionsandrubber latticesmaycontainsmallamountsofvolatiletoxic andharmfulchemicals.

Skinandeyecontactshouldbeavoided,and adequateventilationprovidedduringuse.

FollowmanufacturerísInstructions

Resin-BasedAdhesive/Sealers(i.e.,Epoxide andFormaldehydeResinBased)

Mixingshouldonlybecarriedoutinwell-ventilated areasasharmfulortoxicvolatilechemicalsmaybe released.

Skincontactwithuncuredresinsandhardenerscan resultinirritation,dermatitis,andabsorptionoftoxic, orharmfulchemicalsthroughtheskin.Splashescan damagetheeyes.

Provideadequateventilation;avoidskinandeye contact.Followmanufacturerísinstructions.

Anaerobic,CyanoacrylateandotherAcrylic Adhesives

Manyareirritating,sensitizing,orharmfultotheskin. Someareeyeirritants.

Skinandeyecontactshouldbeavoidedandthe manufacturerísinstructionsfollowed.

Cyanoacrylateadhesives(super-glues)mustnot contacttheskinoreyes.Ifskinoreyetissueis bonded,coverwithacleanmoistpadandget medicalattention.Donotattempttopulltissueapart. Useinwell-ventilatedareasasvaporscancause irritationofthenoseandeyes.

Fortwo-partsystems:SeeResin-BasedAdhesive/ Sealers

Isocyanate(Polyurethane)Adhesive/Sealers (SeeResin-BasedAdhesives)

Individualssufferingfromasthmaorrespiratory allergiesshouldnotworkwith,ornear,these materialsassensitivityreactionscanoccur.

Anysprayingshouldpreferablybecarriedoutin exhaustventilatedboothsremovingvaporsand spraydropletsfromthebreathingzone.Individuals workingwithsprayapplicationsshouldwear suppliedairrespirators.

ANTIFREEZE(SeeFire,Solvents,i.e., Isopropanol,EthyleneGlycol,Methanol)

CAUTION

HIGHLYFLAMMABLE,COMBUSTIBLE.

Usedinvehiclecoolantsystems,brakeairpressure systems,andwindshieldwashingsolutions.

SECTION00--GENERALINFORMATION--CHAPTER1 00-7

Vaporsgivenofffromcoolantantifreeze(Glycol) ariseonlywhenheated.

Antifreezemaybeabsorbedthroughtheskinintoxic orharmfulquantities.Swallowedantifreezeisfatalif nottreated;medicalattentionmustbesought immediately.

BATTERYACIDS(SeeAcidsandAlkalis)

Gasesreleasedduringchargingareexplosive. Neveruseanopenflameorallowsparksnear chargingorrecentlychargedbatteries.

BRAKEANDCLUTCHLININGSANDPADS

(SeeLegalAspects)

Theseitemsmaycontainasbestoswhich,ifinhaled, maycauselungdamageand,insomecases,cancer.

Thenormalhandlingandfittingoftheseitemsshould notcauseanyhazard,butanydrilling,grinding,or fillingoffrictionmaterialsmayproduceasbestosdust andshouldonlybecarriedoutunderstrictly controlledconditions.

Thedustinbrakedrums,etc.,containsverylittle asbestos,butcareshouldbetakentoavoid inhalationofthisdustduringservicingofbrakesand clutches.Theuseofdrumcleaningunits,vacuum cleaning,ordampwipingispreferredtotheuseofair jetsforìblowing-out.î

Thedustshouldbecollectedinasealedplasticbag anddisposedappropriately,accordingtolocallaws andregulations.

BRAZING(SeeWelding)

CHEMICALMATERIALS-GENERAL(See LegalAspects)

Chemicalmaterialssuchassolvents,sealers, adhesives,paints,resinfoams,batteryacids, antifreeze,oils,andgreaseshouldalwaysbeused withcaution,storedandhandledwithcare.Theymay betoxic,harmful,corrosive,irritating,orhighly flammable,causinghazardousfumesanddusts.

Theeffectsofexcessiveexposuretochemicalsmay beimmediateordelayed,brieflyexperiencedor permanent,cumulative,superficial,lifethreatening, ormayreducelifeexpectancy.

CLUTCHLININGSANDPADS(SeeBrake andClutchLiningsandPads)

CORROSIONPROTECTIONMATERIALS (SeeSolvents,Fire)

CAUTION

HIGHLYFLAMMABLE,COMBUSTIBLE.

Thesematerialsarevaried;themanufacturerís instructionsshouldbefollowed.Theymaycontain solvents,resins,andpetroleumproducts.Skinand eyecontactshouldbeavoided.Theyshouldonlybe sprayedinconditionsofadequateventilation,and notinconfinedspaces.

CUTTING(SeeWelding)

DEWAXING(SeeSolventsandFuelsKerosene)

DOíS

Do removechemicalmaterialsfromtheskinand clothingassoonaspracticable.Changeheavily soiledclothingandhaveitcleaned.

Do carefullyreadandobservehazardand precautionwarningsgivenonmaterialcontainers (labels)andinanyaccompanyingleaflets,posteror otherinstructions.Materialhealthandsafetydata sheetscanbeobtainedfrommanufacturers.

Do organizeworkpracticesbywearingprotective clothingandsafetydevicestoavoidcontactwith chemicalmaterials;breathingvapors,aerosols, dusts,andfumes;inadequatecontainerlabeling;or fireandexplosionhazards.

Do washbeforejobbreaks,beforeeating,smoking, drinking,orusingtoiletfacilitieswhenhandling chemicalmaterials.

Do keepworkareasclean,uncluttered,andfreeof spills.

Do storeaccordingtonationalandlocalregulations.

Do keepchemicalmaterialsoutofreachofchildren.

DONíTS

Donot mixchemicalmaterialsexceptunderthe manufacturerísinstructions;somechemicalscan formothertoxicorharmfulchemicals,releasingtoxic orharmfulfumes,orbeexplosivewhenmixed together.

Donot spraychemicalmaterials,particularlythose basedonsolvents,inconfinedspaces,i.e.,when peopleareinsideavehicle.

SECTION00--GENERALINFORMATION--CHAPTER1 00-8

Donot applyheatorflametochemicalmaterials, exceptunderthemanufacturerísinstructions.Some arehighlyflammable,andsomemayreleasetoxicor harmfulfumes.

Donot leavecontainersopen.Escapingfumescan builduptotoxic,harmful,orexplosiveconcentrations.Somefumesareheavierthanairandwill accumulateinconfinedareas,pits,etc.

Donot transferchemicalmaterialstounlabeled containers.

Donot cleanhandsorclothingwithchemical materials.Chemicals,particularlysolventsandfuels, willdrytheskin,andmaycauseirritationwith dermatitis.Somecanbeabsorbedthroughtheskin intoxicorharmfulquantities.

Donot useemptiedcontainersforothermaterials, exceptwhentheyhavebeencleanedunder supervisedconditions.

Donot snifforsmellchemicalmaterials.Brief exposuretohighconcentrationsoffumescanbe harmfulortoxic.

DUSTS

Powderordustsmaybeanirritant,harmfulortoxic. Avoidbreathingdustsfrompowderychemical materials,orthosearisingfromdryabrasion operations.Wearrespiratoryprotectionifventilation isinadequate.

ELECTRICSHOCK

Electricshockscanresultfromtheuseoffaulty electricalequipmentorfromthemisuseofequipment eveningoodcondition.

Ensureelectricalequipmentismaintainedingood conditionandfrequentlytested.

Ensureflexes,cables,plugsandsocketsarenot frayed,kinked,cut,cracked,orotherwisedamaged.

Ensureelectricequipmentisprotectedbythecorrect ratedfuse.

Neveruseelectricalequipmentoranyother equipmentwhichisinanywayfaulty.Theresults couldbefatal.

Usereducedvoltageequipmentforinspectionand workinglights,wherepossible.

Ensurethecablesofmobileelectricalequipment cannotgettrappedanddamaged,suchasina vehiclehoist.

InCasesofElectrocution:

• Switchoffelectricitybeforeapproachingvictim.

• Ifthisisnotpossible,pushordragthevictimfrom thesourceofelectricityusingdrynon-conductive material.

• Commenceresuscitationiftrainedtodoso.

• SUMMONMEDICALASSISTANCE IMMEDIATELY EXHAUSTFUMES

Thesecontainasphyxiating,harmfulandtoxic chemicals,andparticlessuchascarbonoxides, nitrogenoxides,aldehydes,lead,andaromatic hydrocarbons.Enginesshouldonlyrununder conditionsofadequateextraction,orgeneral ventilation,notinconfinedspaces.

DieselEngine

Soot,discomfort,andirritationusuallygiveadequate warningsignsofhazardousfumeconcentration.

FIBERINSULATION(SeeDusts)

Usedinnoiseandsoundinsulation.

Thefibrousnatureofsurfacesandcutedgecan causeskinirritation.Thisisusuallyaphysical,nota chemicaleffect.

Precautionsshouldbetakentoavoidexcessiveskin contactthroughcarefulorganizationofwork practicesandtheuseofgloves.

FIRE(SeeWelding,Foams,LegalAspects)

Manyofthematerialsfoundon,orassociatedwith, therepairofvehiclesarehighlyflammable.Some releasetoxicorharmfulfumesifburned.

Observestrictfiresafetywhenstoringandhandling flammablematerialsorsolvents,particularlynear electricalequipmentorweldingprocesses.

Beforeusingelectricalorweldingequipment,besure thereisnofirehazardpresent.

Haveasuitablefireextinguisheravailablewhen usingweldingorheatingequipment.

SECTION00--GENERALINFORMATION--CHAPTER1 00-9

FIRSTAID

Apartfrommeetinganylegalrequirements,itis desirableforsomeoneintheworkshoptobetrained infirstaidprocedures.

Splashesintheeyeshouldbeflushedwithclean waterforatleasttenminutes.

Soiledskinshouldbewashedwithsoapandwater.

Inhalationaffectedindividualsshouldberemovedto freshairimmediately.

Ifchemicalsareswallowed,consultadoctor immediatelywith(label)informationonmaterial used.

Donotinducevomiting,unlessindicatedby manufacturer.

FOAMS-POLYURETHANE(SeeFire)

Usedinsoundandnoiseinsulation.Curedfoamsare usedinseatandtrimcushioning.

Followmanufacturerísinstructions.

Unreactedcomponentsareirritatingandmaybe harmfultotheskinandeyes.Wearglovesand goggles.

Individualswithchronicrespiratorydiseases, asthma,bronchialmedicalproblems,orhistoriesof allergicdiseasesshouldnotworkwithornear uncuredmaterials.

Thecomponentísvaporsandspraymistscancause directirritationand/orsensitivityreactionsandmay betoxicorharmful.

Vaporsandspraymistsmustnotbebreathed.These materialsmustbeappliedwithadequateventilation andrespiratoryprotection.Donotremoverespirator immediatelyafterspraying,waituntilvapor/mists havecleared.

Burningoftheuncuredcomponentsandthecured foamscangeneratetoxicandharmfulfumes.

Smoking,openflames,ortheuseofelectrical equipmentshouldnotbeallowedduringfoaming operationsuntilvapors/mistshavecompletely cleared.Anyheatcuttingofcuredfoamsorpartially curedfoamsshouldbeconductedwithextraction ventilation(seeLegalAspects).

FUELS(SeeFire,LegalAspects, Chemicals-General,Solvents)

Usedasfuelsandcleaningagents.

Gasoline(Petrol)

CAUTION

HIGHLYFLAMMABLE,COMBUSTIBLE.

Swallowingcanresultinmouthandthroatirritation; absorptionfromthestomachcanresultin drowsinessandunconsciousness.Smallamounts canbefataltochildren.Aspirationofliquidintothe lungs,i.e.,throughvomiting,isaveryserioushazard.

Prolongedorrepeatedcontactwithgasolinedries theskinandcausesirritationand/ordermatitis. Liquidintheeyecausesseverepain.

Motorgasolinemaycontainhighquantitiesof benzenewhichistoxicuponinhalation;the concentrationsofgasolinevaporsmustbekeptvery low.Highconcentrationswillcauseeye,noseand throatirritation,nausea,headache,depressionand symptomsofdrunkenness.Veryhighconcentrationswillresultinrapidlossofconsciousness.

Ensurethereisadequateventilationwhenhandling andusinggasoline.Greatcaremustbetakento avoidtheseriousconsequencesofinhalationinthe eventofvaporbuilduparisingfromspillagesin confinedspaces.

Specialprecautionsapplytocleaningandmaintenanceoperationsongasolinestoragetanks.

Gasolineshouldnotbeusedasacleaningagent.It mustnotbesiphonedbymouth.

Kerosene(Paraffin)

Usedalsoasheatingfuel,solvent,andcleaning agent.

CAUTION

FLAMMABLE

Irritationofthemouthandthroatmayresultfrom swallowing.Themainhazardfromswallowingarises ifliquidaspirationintothelungsoccurs.Liquid contactdriestheskinandcancauseirritationand/or dermatitis.Splashesintheeyemaybeslightly irritating.

Innormalcircumstances,thelowvolatilitydoesnot giverisetoharmfulvapors.Exposuretomistsand vaporsfromkeroseneatelevatedtemperatures shouldbeavoided(mistsmayariseindewaxing). Avoidskinandeyecontact;besurethereisadequate ventilation.

SECTION00--GENERALINFORMATION--CHAPTER1 00-10

DieselFuel(Gas-Oil)(SeeFuels-Kerosene)

CAUTION

Wearasuitablebreathingmaskwhenusing sandblastingequipment,workingwithasbestos basedmaterials,orusingsprayingequipment.

COMBUSTIBLE

Grossorprolongedskincontactwithhighboilinggas oilsmaycauseseriousskindisorders,includingskin cancer.

GASCYLINDERS(SeeFire)

Gasessuchasoxygen,acetylene,carbondioxide, argon,andpropanearenormallystoredincylinders atpressuresofupto137.8bar(2000PSI).Great careshouldbetakeninhandlingthesecylindersto avoidmechanicaldamagetothemorthevalvegear attached.Thecontentsofeachcylindershouldbe clearlyidentifiedbyappropriatemarkings.

Cylindersshouldbestoredinwell-ventilated enclosuresandprotectedfromice,snow,ordirect sunlight.Fuelgases,i.e.,acetyleneandpropane, shouldnotbestoredincloseproximitytooxygen cylinders.

Careshouldbeexercisedtopreventleaksfromgas cylindersandlinesandtoavoidsourcesofignition.

Onlytrainedpersonnelshouldundertakework involvinggascylinders.

GASES(SeeGasCylinder)

GASSHIELDINGWELDING(SeeWelding)

GASWELDING(SeeWelding)

GENERALWORKSHOPTOOLSAND

EQUIPMENT

Itisessentialthatalltoolsandequipmentare maintainedingoodconditionandthecorrectsafety equipmentusedwhererequired.

Neverusetoolsorequipmentforanypurposeother thanforwhichtheyweredesigned.

Neveroverloadequipmentsuchashoists,jacks, axleandchassisstands,orliftingslings.Damage causedbyoverloadingisnotalwaysimmediately apparentandmayresultinafatalfailurethenexttime theequipmentisused.

Donotusedamaged,defectivetoolsorequipment, particularlyhigh-speedequipmentsuchasgrinding wheels.Adamagedgrindingwheelcandisintegrate withoutwarningcausingseriousinjury.

Wearsuitableeyeprotectionwhenusinggrinding, chiseling,orsandblastingequipment.

GLUES(SeeAdhesiveandSealers)

HIGH-PRESSUREAIR,LUBRICATIONAND OILTESTEQUIPMENT

(SeeLubricantsandGreases)

Alwayskeephigh-pressureequipmentingood conditionandregularlymaintained,particularlyjoint andunions.

Neverdirectahigh-pressurenozzleattheskin,as thefluidmaypenetratetotheunderlyingtissueand cancauseseriousinjury.

LEGALASPECTS

Manylawsandregulationsmakerequirements relatingtohealthandsafetyintheuseofmaterials andequipmentinworkshops.

Workshopsshouldbefamiliar,indetail,withthese lawsandregulations.

LUBRICANTSANDGREASES

Avoidallprolongedandrepeatedcontactwith mineraloils,especiallyusedoils.Grossand prolongedskincontactwithusedoilscontaminated duringservice,i.e.,routineservicechangesumpoils, aremoreirritatingandmorelikelytocauseserious effects,includingskincancer.

Washskinthoroughlyafterworkinvolvingoil. Proprietaryhandcleanersmaybeofvalueprovided theycanberemovedfromtheskinwithwater.Donot usepetrol,paraffin,orothersolventstoremoveoil fromtheskin.

Lubricantsandgreasesmaybeslightlyirritatingto theeyes.

Repeatedorprolongedskincontactshouldbe avoidedbywearingprotectiveclothing,ifnecessary. Particularcareshouldbetakenwithusedoilsand greasescontaininglead.Donotallowworkclothing tobecontaminatedwithoil.Drycleanorlaunder suchclothingatregularintervals.Discardoil-soaked shoes.

Donotusepreviouslyusedengineoilsaslubricants orforanyapplicationwheremajorskincontactis likelytooccur.Usedoilsmayonlybedisposedofin accordancewithlocalregulations.

SECTION00--GENERALINFORMATION--CHAPTER1 00-11

NOISEINSULATIONMATERIAL(See Foams,FiberInsulation)

PAINTS(SeeSolventsandChemical Materials-General)

CAUTION

HIGHLYFLAMMABLE

Paintscancontainharmfulortoxicpigments,driers, andothercomponents,aswellassolvents.Spraying shouldonlybecarriedoutwithadequateventilation.

Two-partorcatalyzedpaintscanalsocontain harmfulandtoxicunreactedresinsandresin-hardeningagents.Themanufacturerísinstructions shouldbefollowedandthesectiononresin-based adhesives,isocyanatecontainingadhesiveand foamsshouldbeconsulted.

Sprayingshouldpreferablybecarriedoutin exhaustedventilatedbooths,removingvaporand spraymistsfromthebreathingzone.Individuals workinginboothsshouldwearrespiratoryprotection. Thosedoingsmall-scalerepairworkintheopen shopshouldwearsuppliedairrespirators.

PAINTTHINNERS(SeeSolvents)

PRESSURIZEDEQUIPMENT(SeeHighPressureAir,LubricationandOilTest Equipment)

RESISTANCEWELDING(SeeWelding)

SEALERS(SeeAdhesivesandSealers)

SOLDER(SeeWelding)

Soldersaremixturesofmetalsinwhichthemelting pointofthemixtureisbelowthatofconstituentmetals (normallyleadandtin).Solderapplicationdoesnot normallygiverisetotoxicleadfumes,provideda gas/airflameisused.Oxyacetyleneflamesshould notbeused,astheyaremuchhotterandwillcause leadfumestobereleased.

Somefumesmaybeproducedbytheapplicationof anyflametosurfacescoatedwithgrease,etc.,and inhalationoftheseshouldbeavoided.

Removalofexcesssoldershouldbeundertakenwith caretoensurefineleaddustisnotproduced,which cancausetoxiceffectsifinhaled.Respiratory protectionmaybenecessary.

Solderspillageandfilingshouldbecollectedand removedpromptlytopreventgeneralaircontaminationbylead.

Highstandardsofpersonalhygienearenecessaryin ordertoavoidingestionofleadorinhalationofsolder dustfromclothing.

SOLVENTS(SeeChemicalMaterialsGeneral,Fuels[Kerosene],Fire)

Acetone,Whitespirit,Toluene,Xylene,Trichlorethane.

Usedincleaningmaterials,dewaxing,paints, plastics,resins,thinners,etc.

CAUTION

HIGHLYFLAMMABLE

Skincontactwilldegreasetheskinandmayresultin irritationand/ordermatitisfollowingrepeatedor prolongedcontact.Somecanbeabsorbedthrough theskinintoxicorharmfulquantities.

Splashesintheeyemaycausesevereirritationand couldleadtolossofvision.

Briefexposuretohighconcentrationsofvaporsor mistswillcauseeyeandthroatirritation,drowsiness, dizziness,headachesand,intheworstcircumstances,unconsciousness.

Repeatedorprolongedexposurestoexcessive,but lowerconcentrationsofvaporsormists,forwhich theremightnotbeadequatewarningindications,can causemoreserioustoxicorharmfuleffects. Aspirationintothelungs,i.e.,throughvomiting,isthe mostseriousconsequence.

Avoidsplashestotheskin,eyes,andclothing.Wear protectivegloves,goggles,andclothingifnecessary. Ensuregoodventilationwheninuse,avoidbreathing fumes,vapors,andspraymists.Keepcontainers tightlysealed.Donotuseinconfinedspaces.

Whenthesprayingmaterialcontainssolvents,e.g., paints,adhesives,andcoatings,useextraction ventilationorpersonalrespiratoryprotectioninthe absenceofadequategeneralventilation.

Donotapplyheatorflame,exceptunderspecificand detailedmanufacturerísinstructions.

SECTION00--GENERALINFORMATION--CHAPTER1 00-12

SOUNDINSULATION(SeeFiberInsulation, Foams)

SPOTWELDING(SeeWelding)

SUSPENDEDLOADS

Thereisalwaysadangerwhenloadsareliftedor suspended.Neverworkunderanunsupported, suspended,orraisedload,e.g.,jacked-upvehicle, suspendedengine,etc.

Alwaysensureliftingequipmentsuchasjacks, hoists,axlestands,slings,etc.,areadequateand suitableforthejob,ingoodcondition,andregularly maintained.

Neverimproviseliftingtackle.

UNDERSEAL(SeeCorrosionProtection)

WELDING(SeeFire,ElectricShock,Gas Cylinders)

WeldingprocessesincludeResistanceWelding (SpotWelding),ArcWelding,andGasWelding.

ResistanceWelding

Thisprocessmaycauseparticlesofmoltenmetalto beemittedathighvelocity;theeyesandskinmustbe protected.

ArcWelding

Thisprocessemitsahighlevelofultravioletradiation whichmaycauseeyeandskinburnstothewelder andtootherpersonsnearby.Gas-shieldedwelding processesareparticularlyhazardousinthisrespect. Personalprotectionmustbewornandscreensused toshieldotherpeople.

Metalspatterwillalsooccur;appropriateeyeand skinprotectionisnecessary.

appliedcoatingsorcontaminationofthesurfaces beingworkedon.Thesegasesandfumesmaybe toxic;inhalationshouldalwaysbeavoided.Theuse ofextractionventilationtoremovethefumesfromthe workingareamaybenecessary,particularlyincases wherethegeneralventilationispoor,orwhere considerableweldingworkisanticipated.Inextreme caseswhereadequateventilationcannotbe provided,suppliedairrespiratorsmaybenecessary.

GasWelding

Oxyacetylenetorchesmaybeusedforweldingand cutting;specialcaremustbetakentoprevent leakageofthesegases,subsequentlyreducingthe riskoffireandexplosion.

Theprocesswillproducemetalspatter;eyeandskin protectionisnecessary.

Theflameisbrightandeyeprotectionshouldbe used,buttheultravioletemissionismuchlessthan thatfromarcwelding,andlighterfiltersmaybeused.

Theprocessitselfproducesfewtoxicfumes,but suchfumesandgasesmaybeproducedfrom coatingsonthework,particularlyduringcuttingaway ofdamagedparts.Inhalationofthefumesshouldbe avoided.

Inbrazing,toxicfumesmaybereleasedfromthe metalsinthebrazingrod.Aseverehazardmayarise ifbrazingrodscontainingcadmiumareused.Inthis event,particularcaremustbetakentoavoid inhalationoffumes;anexpertísadvicemaybe required.

SPECIALPRECAUTIONSMUSTBETAKEN BEFOREANYWELDINGORCUTTINGTAKES PLACEONVESSELSWHICHHAVECONTAINED COMBUSTIBLEMATERIALS,I.E.,ìBOILINGîOR ìSTEAMINGOUTîTHEINSIDEOFFUELTANKS.

WHITESPIRIT(SeeSolvents)

Theheatoftheweldingarcwillproducefumesand gasesfromthemetalsbeingweldedandfromany

SECTION00--GENERALINFORMATION--CHAPTER1 00-13

TRACTORIDENTIFICATION

TRACTORIDENTIFICATIONDATA

Thetractorandmajorcomponentsareidentifiedusing serialnumbersand/ormanufacturingcodes.The followingprovidesthelocationsoftheidentificationdata.

NOTE: Tractoridentificationdatamustbesupplied whenrequestingpartsorservice.

Identificationdataisneededtoaidinidentifyingthe tractorifitiseverstolen.

VEHICLEIDENTIFICATIONPLATE

Thevehicleidentificationplateonthe70Series,is locatedinsidetherightfrontlowersidepanelofthe hoodat1.

Thevehicleidentificationplateonthe70ASeries,is locatedinsidetheupperrightsidepanelofthehood at2.

Ownersshouldrecordtheinformationonthesample IDplate.

TheIDplateisstampedwiththefollowing information:

TRACTORNUMBER- Serialnumberprefixedbythe letterìD.î

MODEL- Productionmodelcode.

UNIT- Productionunitdatecode.*

ENGINE- Serialnumber.

TRANSMISSION- Serialnumber.

REARAXLE- Rearaxleserialnumber.

FRONTAXLE- Serialnumber.

HYDRAULICPUMP- Serialnumber.

HYDRAULICLIFT- Blank

FWDFACTOR- Four-wheel-drivefactor.

SPECIALORDER- Blank

SECTION00--GENERALINFORMATION--CHAPTER1 00-14
1
70-340-31
2 2
10001276
3
70-340-2193

*KEYTOPRODUCTIONDATECODES:

TheunitheadingontheIDplaterepresentsthe productiondateofthetractor.

Twotypesofproductiondatecodesareused.One stylestartswithanumeral(example4A03B)while thesecondstylestartswithaletter(exampleA0314).

Thefollowingexamplesexplaineachcode.Referto thestylecodeusedonthetractorbeingworkedon.

ExampleofProductionUnitCode4A03B:

4=Yearofproduction (4=1994,5=1995)

A=Monthofyear (A=January,B=February,...H=August, J=September,...M=December)

NOTE:ìIîisnotused.

03=Dayofmonth

(03=third,04=fourth,...31=thirty-first)

B=Shift (A=night,B=day,C=afternoon)

ExampleofProductionUnitCodeA0314:

A=Monthofyear

(A=January,B=February,...H=August, J=September,...M=December)

NOTE:ìIîisnotused.

03=Dayofmonth (03=third,04=fourth,...31=thirty-first)

1=Shift (1=day,2=afternoon,3=night)

4=Yearofproduction (4=1994,5=1995)

TRACTORIDENTIFICATIONSTAMPING

Theserialnumberandidentificationinformation,1, isstampedonthetopofthefrontsupport.

SECTION00--GENERALINFORMATION--CHAPTER1 00-15
4
70-340-32

FOURWHEELDRIVE(FWD)FRONTAXLE IDENTIFICATION

Theserialnumberandaxletypeforthe70Seriesis ontheplate,1,locatedonthefrontoftheaxle housing.

SECTION00--GENERALINFORMATION--CHAPTER1 00-16
70-340-34 5 Theserialnumberandaxletypeforthe70ASeries isontheplatelocatedontherightrearoftheaxle housing,2. 10001277 2 6

ENGINEIDENTIFICATION

FUELINJECTIONPUMPIDENTIFICATION

NOTE: 70SeriesartshowninFigure9.

Theserialnumberandpumpinformationareonthe plate,1,onthepump.

NOTE: Theplatelocationdiffersslightlyforallthe models.

SECTION00--GENERALINFORMATION--CHAPTER1 00-17
Theengineidentificationinformationforthe70
70-340-33 7 Theengineidentificationinformationforthe70A
70-340-33 2 8
Series,islocatedonatag,1,ontherightsideofthe enginerockercover.
Series,islocatedonatag,2,onthetopfrontofthe enginerockercover.
9
70-340-2194

Thefollowingisakeytotheidentificationplate:

• 011=Factorycode(Germany)

• 362020132315194=Serialnumber

• 0400876405=Supplierordernumber

• PES6A95D410RS2835=Alphanumeric productiondesignation

PE=Inlineinjectionpumpwithcamshaft

S=Flange-mounted

6=Numberofcylinders

A=Sizepump(A-8670and8770, P-8870and8970)

95=Plungerdiameterin1/10mm (915mm)

D=Pumpmodel(ìDîisthelatest versionofìAîsizepumps)

410=Numbercodeforlocationoffeed pumpandgovernor

R=Rotationofpumpasseenfrom driveend(righthand=clockwise)

S2835=Applicationnumber(indicateswhat modelNewHollandtractorthisisused on)

STARTERMOTORIDENTIFICATION

Theserialnumberandstarterinformationareonthe plate,1,onthestarterhousing.

TRANSMISSIONIDENTIFICATION

Theserialnumberandtypearelocatedontheplate, 1,onthelowerrightsideofthetransmission.

SECTION00--GENERALINFORMATION--CHAPTER1 00-18
10
70-340-2195
11
70-340-2196
12
70-340-36

TANDEMGEARPUMPIDENTIFICATION

Theserialnumberandpumpidentificationinformationareontheplate,1,onthepumphousing.

AXIALPISTONPUMPIDENTIFICATION

Theserialnumberandpumpidentificationinformationareontheplate,1,onthepumphousingnextto thecasedrainport.

REARAXLEIDENTIFICATION

Theserialnumber,1,isstampedontheleftsideof thePTObossontherearaxlehousing.

SECTION00--GENERALINFORMATION--CHAPTER1 00-19
70-340-2197 13
70-340-2198 14
70-340-37 15

CABIDENTIFICATION

Theserialnumberisonthecertificationplate,1,on therearcrossbar.

SECTION00--GENERALINFORMATION--CHAPTER1 00-20
16
70-640-38

SERVICETECHNIQUES

GENERAL

Cleantheexteriorofallcomponentsbeforecarrying outanyformofrepair.Dirtandabrasivedustcan reducetheefficientworkinglifeofacomponentand leadtocostlyreplacement.

Timespentonthepreparationandcleanlinessof workingsurfaceswillpaydividendsinmakingthejob easierandsaferandwillresultinoverhauled componentsbeingmorereliableandefficientin operation.

Usecleaningfluidswhichareknowntobesafe. CertaintypesoffluidcancausedamagetoOrings andcauseskinirritation.Solventsshouldbechecked thattheyaresuitableforthecleaningofcomponents andalsothattheydonotriskthepersonalsafetyof theuser.

ReplaceOrings,sealsorgasketswhenevertheyare disturbed.NevermixnewandoldsealsorOrings, regardlessofcondition.Alwayslubricatenewseals andOringswithhydraulicoilbeforeinstallation.

Whenreplacingcomponentparts,usethecorrect toolforthejob.

HOSESANDTUBES

Alwaysreplacehosesandtubesiftheconeendor theendconnectionsonthehosearedamaged.

Wheninstallinganewhose,looselyconnecteach endandmakesurethehosetakesupthedesigned positionbeforetighteningtheconnection.Clamps

shouldbetightenedsufficientlytoholdthehose withoutcrushingandtopreventchafing.

Afterhosereplacementtoamovingcomponent, checkthatthehosedoesnotfoulbymovingthe componentthroughthecompleterangeoftravel.

Besureanyhosewhichhasbeeninstalledisnot kinkedortwisted.

Hoseconnectionswhicharedamaged,dented, crushedorleaking,restrictoilflowandthe productivityofthecomponentsbeingserved. Connectorswhichshowsignsofmovementfromthe originalswagedpositionhavefailedandwill ultimatelyseparatecompletely.

Ahosewithachafedoutercoverwillallowwater entry.Concealedcorrosionofthewirereinforcement willsubsequentlyoccuralongthehoselengthwith resultanthosefailure.

Ballooningofthehoseindicatesaninternalleakage duetostructuralfailure.Thisconditionrapidly deterioratesandtotalhosefailuresoonoccurs.

Kinked,crushed,stretchedordeformedhoses generallysufferinternalstructuraldamagewhichcan resultinoilrestriction,areductioninthespeedof operationandultimatehosefailure.

Free-moving,unsupportedhosesmustneverbe allowedtotoucheachotherorrelatedworking surfaces.Thiscauseschafingwhichreduceshose life.

SECTION00--GENERALINFORMATION--CHAPTER1 00-21

ORINGFLATFACESEALFITTINGS

WhenrepairingOringfacesealconnectors,the followingproceduresshouldbeobserved.

WARNING

Neverdisconnectortightenahoseortubethat isunderpressure.Ifindoubt,actuatethe operatingleversseveraltimeswiththeengine switchedoffpriortodisconnectingahoseor tube.

1.Releasethefittingsandseparatethehoseor tubeassembly,thenremoveanddiscardtheO ringsealfromthefitting.

2.DipanewOringsealintocleanhydraulicoilprior toinstallation.InstallanewOringintothefitting and,ifnecessary,retaininpositionusing petroleumjelly.

3.Assemblethenewhoseortubeassemblyand tightenthefittingfingertight,whileholdingthe tubeorhoseassemblytopreventitfromturning.

4.Usetwosuitablewrenchesandtightenthefitting tothespecifiedtorqueaccordingtothesizeofthe fitting.Refertothefollowingtorquechart.

NOTE: Toensurealeak-freejointisobtained,itis importantthatthefittingsarenotoverorunder torqued.

ORINGFLATFACESEALFITTINGTORQUEVALUES

SECTION00--GENERALINFORMATION--CHAPTER1 00-22
NOMINALTUBEO.D DASHSIZE THREADSIZE SWIVELNUTTORQUE (mm) (in.) (in.) N∙m Ft.Lbs. 6.35 0.250 -4 9/16-18 16 12 9.52 0.375 -6 11/16-16 24 18 12.70 0.500 -8 13/16-16 50 37 15.88 0.625 -10 1-14 69 51 19.05 0.750 -12 13/16-12 102 75 22.22 0.875 -14 13/16-12 102 75 25.40 1.000 -16 17/16-12 142 105 31.75 1.250 -20 111/16-12 190 140 38.10 1.500 -24 2-12 217 160

SEALERSPECIFICATIONS

Thefollowingsealersshouldbeusedasdirectedinthemanual:

AnaerobicsealerLOCTITEGASKETELIMINATOR518

RTVsiliconesealerLOCTITESUPERFLEX593,595or596

LOCTITEULTRABLUE587

DOWCORNINGSILASTIC732

GENERALELECTRICRTV103OR108

PipesealantPST592PIPESEALANTWITHTEFLON

Thread-lockingcompoundLOCTITE271THREADLOCKER/SEALANT(red)

HARDWARETORQUEVALUES

Checkthetightnessofhardwareperiodically.

Usethefollowingchartstodeterminethecorrect torquewhenchecking,adjustingorreplacing hardwareonthetractor.

IMPORTANT: DONOTusethevalueslistedinthe chartsifadifferenttorquevalueortightening procedureisspecifiedinthismanualforaspecific application.Torquevalueslistedareforgeneraluse only.

Makesurefastenerthreadsarecleanandnot damaged.

NOTE: Atorquewrenchisnecessarytoproperly torquehardware.

SECTION00--GENERALINFORMATION--CHAPTER1 00-23

MINIMUMHARDWARETIGHTENINGTORQUES

INFOOTPOUNDS(NEWTON-METERS)FORNORMALASSEMBLYAPPLICATIONS

METRICHARDWAREANDLOCKNUTS

SIZEUNPLATEDPLATEDUNPLATEDPLATEDUNPLATEDPLATEDW/CL8.8 W/ZnCrW/ZnCrW/ZnCrBOLT

NOTE:Torquevaluesshownwith*areinchpounds.

IDENTIFICATION

PROPERTYCLASS HEXNUTSANDLOCKNUTS CLASSES05ANDUP

MANUFACTURERíSIDENTIFICATION

SECTION00--GENERALINFORMATION--CHAPTER1 00-24 M415*(1.7)19*(2.2)23*(2.6)30*(3.4)33*(3.7)42*(4.8)16*(1.8) M651*(5.8)67*(7.6)79*(8.9)102*(12)115*(13)150*(17)56*(6.3) M8124*(14)159*(18)195*(22)248*(28)274*(31)354*(40)133*(15) M1021(28)27(36)32(43)41(56)45(61)58(79)22(30) M1236(49)46(63)55(75)72(97)79(107)102(138)39(53) M1689(121)117(158)137(186)177(240)196(266)254(344)97(131) M20175(237)226(307)277(375)358(485)383(519)495(671)195(265) M24303(411)392(531)478(648)619(839)662(897)855(1160)338(458)
HEXCAPSCREWANDCARRIAGEBOLTS
CLASSES5.6ANDUP MANUFACTURERíSIDENTIFICATION
CLASS5.8CLASS8.8CLASS10.9 PROPERTYCLASS LOCKNUT CL.8 NOMINAL CLOCKMARKING

MINIMUMHARDWARETIGHTENINGTORQUES

INFOOTPOUNDS(NEWTON-METERS)FORNORMALASSEMBLYAPPLICATIONS

INCHHARDWAREANDLOCKNUTS

SAEGRADE2SAEGRADE5SAEGRADE8LOCKNUTS

NOMINALUNPLATEDPLATEDUNPLATEDPLATEDUNPLATEDPLATEDGR.BGR.CNOMINAL SIZEorW/ZnCrorW/ZnCrorW/ZnCrw/GR5w/GR8SIZE PLATEDPLATEDPLATEDBOLTBOLT SILVERGOLDSILVERGOLDSILVERGOLD

NOTE:Torquevaluesshownwith*areinchpounds.

SAEGRADE2SAEGRADE5SAEGRADE8

REGULARNUTSSAEGRADE5 HEXNUTS SAEGRADE8 HEXNUTS

GRADEIDENTIFICATION

GRADEANONOTCHES

GRADEBONECIRCUMFERENTIALNOTCH

GRADECTWOCIRCUMFERENTIALNOTCHES

GRADEIDENTIFICATION

GRADEANOMARKS

GRADEBTHREEMARKS

GRADECSIXMARKS

MARKSNEEDNOTBELOCATED

ATCORNERS

GRADEBLETTERB GRADECLETTERC

GRADEIDENTIFICATION

SECTION00--GENERALINFORMATION--CHAPTER1 00-25 GRADEANOMARK
IDENTIFICATION CAPSCREWSANDCARRIAGEBOLTS LOCKNUTS 1213(289)275(373)547(742)708(960)773(1048)1000(1356)386(523)545(739)1 7/8142(193)183(248)365(495)473(641)515(698)667(904)258(350)364(494)7/8 3/4146(198)189(256)226(306)293(397)319(432)413(560)160(217)226(306)3/4 5/883(112)107(145)128(174)165(224)180(244)233(316)90(122)127(172)5/8 9/1660(81)77(104)92(125)120(163)130(176)169(229)65(88)92(125)9/16 1/242(57)54(73)64(87)83(113)91(123)117(159)45(61)64(88)1/2 7/1627(37)35(47)42(57)54(73)59(80)77(104)30(41)42(57)7/16 3/817(23)22(30)26(35)34(46)37(50)48(65)19(26)26(35)3/8 5/16115*(13)149*(17)178*(20)229*(26)250*(28)324*(37)125*(14)176*(20)5/16 1/455*(6.2)72*(8.1)86*(9.7)112*(13)121*(14)157*(18)61*(6.9)86*(9.8)1/4

LUBRICATION

NewHolland(NorthAmerica)

Adequatelubricationandmaintenanceonaregularscheduleisvitaltomaintainingyourequipment.Toensure longserviceandefficientoperation,followthelubricationandmaintenanceschedulesoutlinedinthismanual. Theuseofproperfuels,oils,greaseandfilters,aswellaskeepingthesystemsclean,willalsoextendmachine andcomponentlife.

IMPORTANT: Alwaysusegenuine NewHolland replacementparts,oilsandfilterstoensureproperoperation, filtrationofengineandhydraulicsystems.Seeyour NewHolland dealerforadditionaloilquantities.

RECOMMENDEDLUBRICANTSANDCOOLANTS

*NOTE: CanadaPartNumbersONLY.

SECTION00--GENERALINFORMATION--CHAPTER1 00-26
Lubricant LocationUsed TypeandDescription PartNumber Quartor Liter Gallon orTube Oil EngineandPivotPoints withoutGreaseFittings, Chains SAE30APICF--2SJ 9613286 1Qt. SAE30APICF--2SJ 9613289 2.5Gal. SAE30APICF--2SJ 9613366* 4L 5W--30APISG/CD 9673589DS 1Qt. 5W--30APISG/CD 9624590* 4L 10W--30APISG/CD 9613313 1Qt. 10W--30APISG/CD 9613314 2.5Gal. 10W--30APISG/CD 9673508DS 5Gal. 10W--30APISG/CD 9613358* 1L 10W--30APISG/CD 9613359* 4L 15W--40APICF--4 9613290 1Qt. 15W--40APICF--4 9673730DS 1Gal. 15W--40APICF--4 9613303 2.5Gal. 15W--40APICF--4 9613292 5Gal. 15W--40APICF--4 9613350* 1L 15W--40APICF--4 9613351* 4L Coolant Engine ESE--M97B18--D,EthyleneGlycolNewHollandSpec.CoolantConcentrate FGCC2701DS 1Gal. PropyleneGlycolConcentrate FGCC2711DS 1Gal. HydraulicOil HydraulicSystem, HydrostaticSystem FrontAxleOil 134DñESN--M2C134--D NewHollandSpec.Hydraulicoil 9624450 2.5Gal. 134DñESN--M2C134--D 9624451 5Gal. 134DñESN--M2C134--D 9613367* 4L 134DñESN--M2C134--D 9624785* 10L HydraulicOil Optional,Multi-Seasonal Use,Recommendedfor LowTemperatures F200 86523625DS 1Qt. F200 86523626DS 5Gal. F200 86509446* 20L GearOil Gearboxes 80W90EPGearOilAPIGL5 9613295 1Qt. 80W90EPGearOilAPIGL5 9613294 2.5Gal. 80W90EPGearOilAPIGL5 9613375* 5L 85W140EPGearOilAPIGL5 9613297 1Qt. 85W140EPGearOilAPIGL5 9613296 2.5Gal. 85W140EPGearOilAPIGL5 9613376* 4L Grease AllGreaseFittings LithiumbaseEPhightemperature 9861804DS Tube LithiumbaseEPhightemperature 9861804CDS* Tube BrakeFluid MineralBasedOil 1QM6C34Aor 86541699DS 1Qt.

Europe(AllMarketsExceptNorthAmerica)

Adequatelubricationandmaintenanceonaregularscheduleisvitaltomaintainingyourequipment.Toensure longserviceandefficientoperation,followthelubricationandmaintenanceschedulesoutlinedinthismanual. Theuseofproperfuels,oils,greaseandfilters,aswellaskeepingthesystemsclean,willalsoextendmachine andcomponentlife.

IMPORTANT: Alwaysusegenuine NewHolland replacementparts,oilsandfilterstoensureproperoperation, filtrationofengineandhydraulicsystems.Seeyour NewHolland dealerforoilquantities.

RECOMMENDEDLUBRICANTSANDCOOLANTS

Optional,Multi--SeasonalUse,RecommendedforLowTemperatures

SECTION00--GENERALINFORMATION--CHAPTER1 00-27
Lubricant LocationUsed TypeandDescription PartNumber Oil EngineandPivotPointswithoutGrease Fittings,Chains SAE30 AmbraSuper30 5W--30APISG/CD AmbraSuperGold 5W--30 10W--30APISG/CD AmbraSuperGold 10W--30 15W--40APICF--4 AmbraSuperGold 15W--40 Coolant Engine ESE--M97B18--D,EthyleneGlycol NewHollandSpec.Coolant Concentrate AmbraAgriflu (50%mix) PropyleneGlycolConcentrate
FrontAxle
AmbraMultiGTransmissionOil
HydraulicOil HydraulicSystem HydrostaticSystem
134DñESN--M2C134--D NewHollandSpec.Hydraulicoil
AmbraMultiF TransmissionOil HydraulicOil
F200 AmbraMultiH TransmissionOil F200 AmbraMultiF/10 TransmissionOil GearOil
80W90 Hypoide90LS Grease
LithiumbaseEPhightemperature AmbraGR75MD9 BrakeFluid MineralBasedOil AmbraBrakeLHM
134DñESN--M2C134--D NewHollandSpec.Hydraulicoil
Gearboxes
AllGreaseFittings
SECTION00--GENERALINFORMATION--CHAPTER1 00-28
SECTION10-ENGINE-CHAPTER1 10-1 SECTION10--ENGINE Chapter1--EngineandLubricationSystem CONTENTS SectionDescription Page 10000Specifications 3 TorqueValues 12 GreaseandSealants14 SpecialTools 15 DescriptionofOperation16 ...................................................... CylinderHeadAssembly22 CamshaftAssembly22 .......................................................... CrankshaftAssembly22 ConnectingRods22 ............................................................. Pistons 22 Manifolds 22 ................................................................... CylinderBlockAssembly22 TimingGears 22 ................................................................ EngineLubrication23 Troubleshooting 27 .............................................................. DisassemblyandRepair30 CylinderHead 30 CylinderHeadReassembly42 .................................................... AdditionalInformation45 CrankcaseFrontCassetteSeal47 ................................................ PartsAffected 47 AdditionalInformation47 ......................................................... RemovalofOldStyleSealandInstallationoftheNewCassetteSeal47 FrontCassetteSealRemoval53 ..................................................
SECTION10-ENGINE-CHAPTER1 10-2 EngineFrontCoverandTimingGear58 OilPan 60 ..................................................................... ConnectingRods,Bearings,PistonsandRings61 CylinderBlockOverhaul64 ....................................................... PistonAssemblyInstallation69 MainBearings,FlywheelandCrankshaft70 ........................................ RearCoverPlate72 OilPump 75 .................................................................... OilFilterSupportAssembly77 Crankshaft 78 .................................................................. Camshaft 82 EngineTimingGears84 ......................................................... EngineCompressionTest85 TestProcedure 85 TestReading 85 TestConclusion 85

*UnitsbuiltafterJan.1996areintercooled.

SPECIFICATIONS

10-3
SECTION10-ENGINE-CHAPTER1
TRACTORMODEL 8670/8670A 8770*/8770A 8870/8870A 8970/8970A NO.OFCYLINDERS 6IN-LINE 6IN-LINE 6IN-LINE 6IN-LINE BORE (in.) (mm) 4.4 111.8 4.4 111.8 4.4 111.8 4.4 111.8 STROKE (in.) (mm) 5.0 127.0 5.0 127.0 5.0 127.0 5.0 127.0 DISPLACEMENT (cuin) (L) 456 7.5 456 7.5 456 7.5 456 7.5 COMPRESSIONRATIO 17.5-1 17.5-1 17.5-1 17.5-1 TURBOCHARGED Yes Yes Yes Yes INTERCOOLED No No*,Yes Yes Yes FIRINGORDER 153624 153624 153624 153624 LOWIDLESPEED RPM 900 +/-25 900 +/-25 815 +/-25 815 +/-25 HIGHIDLESPEED RPM 2305 +/-25 2305 +/-25 2305 +/-25 2305 +/-25 RATEDENGINESPEED RPM 2100 2100 2100 2100 PTOHORSEPOWER 145 160 180 210 CYLINDERBLOCK TaperofCylinderBore0.025mm(0.001″)RepairLimit 0.127mm(0.005″)WearLimit CylinderBoreOutofRound0.03mm(0.0015″)RepairLimit 0.127mm(0.005″)WearLimit CylinderBoreDiameters111.778-111.841mm(4.4007-4.4032″) RearOilSealRetainerBoreDiameter140.77-140.87mm(5.542-5.546″) BlocktoHeadSurfaceFlatness0.08mm(0.003″)inany152mm(6″) 0.03mm(0.001″)inany25.40mm(1″)

CYLINDERHEAD

ValveGuideBoreDiameter9.469-9.495mm(0.3728-0.3738″)

HeadtoBlockSurfaceFlatness0.03mm(0.001″)inany25.4mm(1″) or0.08mm(0.003″)inany152mm(6″)section

EXHAUSTVALVES

FaceAngle44

StemDiameterStd:9.401-9.421mm(0.3701-0.3709″) 0.076mm(0.003″)

Oversize:9.477-9.497mm(0.3731-0.3739″) 0.38mm(0.015″)

Oversize:9.781-9.802mm(0.3851-0.3859″) 0.76mm(0.030″)

Oversize:10.163-10.183mm(0.4001-0.4009″)

HeadDiameter42.88-43.13mm(1.688-1.698″)

StemtoGuideClearance0.048-0.094mm(0.0019-0.0037″)

LashClearance(Cold)0.43-0.53mm(0.017-0.021″)

INTAKEVALVES

FaceAngle29

StemDiameterStd:9.426-9.446mm(0.3711-0.3719″)

0.076mm(0.003″)

Oversize:9.502-9.522mm(0.3741-0.3749″) 0.381mm(0.015″)

Oversize:9.807-9.827mm(0.3861-0.3869″) 0.762mm(0.030″)

Oversize:10.188-10.208mm(0.4011-0.4019″)

HeadDiameter47.37-47.63mm(1.865-1.875″)

StemtoGuideClearance0.023-0.069mm(0.0009-0.0027″)

LashClearance(Cold)0.36-0.46mm(0.014-0.018″)

VALVESPRINGS

NumberperValve1

InstalledHeight1.95-1.86

FreeLength60.7mm(2.39″)

Length,loadedat27.7-31.3kg(61-69lbs)48.26mm(1.900″)

Length,loadedat61-69kg(135-153lbs)35.69mm(1.405″)

NOTE: Forenginesinservice,installedheightcanbeadjustedwithuseofshims,0.030 ″

Part#C5NE-6A526-A

SECTION10-ENGINE-CHAPTER1 10-4
°15′ -44°30′ RelativetotheHeadofValve
°
°30′
15
-29
RelativetoHeadofValve

VALVETIMING

CAMSHAFTLOBELIFT

INSTALLEDVALVERECESSION

VALVEINSERTS Insert

10-5
SECTION10-ENGINE-CHAPTER1
IntakeOpening12° BeforeTopDeadCenter IntakeClosing38° AfterBottomDeadCenter ExhaustOpening48° BeforeBottomDeadCenter ExhaustClosing12° AfterTopDeadCenter
Intake8.38mm(0.330″) Exhaust8.38mm(0.330″)
″) Exhaust1.17-1.65mm(0.046-0.065″)
Intake0.86-1.32mm(0.034-0.052
Oversize CounterboreDiameterinCylinderHead
ExhaustValveInsert IntakeValveSeatInsert 0.254mm(0.010″) 44.17-44.20mm(1.739-1.740″) 50.01-50.04mm(1.969-1.970″) 0.508mm(0.020″) 44.42-44.45mm(1.749-1.750″) 50.27-50.29mm(1.979-1.980″) 0.762mm(0.030″) 44.68-44.70mm(1.759-1.760″) 50.52-50.55mm(1.989-1.990″) VALVESEATS ExhaustValveSeatAngle45°00′ -45°30′ IntakeValveSeatAngle30°00′ -30°30′ InterferenceValveFaceAngle toValveSeatAngle0°30′ -1°15′ ConcentricityWithGuide Diameter0.051mm(0.002″)TotalIndicatorReadingMax SeatWidth ExhaustValve1.8-2.3mm(0.072-0.092″) IntakeValve1.9-2.5mm(0.078-0.098″)
nsert vers ze

CAMSHAFTIDLERGEAR

Numberofteeth47

EndPlay0.076-0.35mm(0.003-0.014″)

BushingInsideDiameter50.813-50.838mm(2.0005-2.0015″)

AdaptorOutsideDiameter50.762-50.775mm(1.9985-1.9990″)

BacklashwithCrankshaftGear0.10-0.36mm(0.004-0.014″)

BacklashwithCamshaftGear0.10-0.36mm(0.004-0.014″)

BacklashwithFuelInjectionPump0.10-0.48mm(0.004-0.019″)

CAMSHAFTGEAR

NumberofTeeth52

TimingGearBacklash0.10-0.36mm(0.004-0.014″)

ROCKERARMSHAFT ShaftDiameter25.40-25.43mm(1.000-1.001″)

ROCKERARM

TAPPETS

ClearancetoBore0.015-0.053mm(0.0006-0.0021″)

TappetDiameter25.118-25.130mm(0.9889-0.9894″)

TappetBoreDiameter25.15-25.17mm(0.9900-0.9910″)

CAMSHAFT

BearingJournalDiameter60.693-60.719mm(2.3895-2.3905″)

BearingClearance0.076-0.1270mm(0.003-0.005″)

EndPlay0.051-0.18mm(0.0020-0.0070″)

10-6
SECTION10-ENGINE-CHAPTER1
ShaftSupportInternalDiameter25.45-25.20mm(1.002-1.004
″)
InsideDiameter25.48-25.50mm(1.003-1.004″)

CONNECTINGRODS

SmallEndBushing(InternalDiameter)44.458-44.465mm(1.7503-1.7506″)

BigEndBearingClearance0.038-0.104mm(0.0015-0.0041″)

ClearanceBushingtoPistonPin0.013-0.025mm(0.0005-0.0010″)

SideFloat0.13-0.33mm(0.0050-0.0130″)

MaximumTwist0.30mm(0.0120″)

MaximumBend0.10mm(0.0040″)

PISTONPIN

OutsideDiameter44.44-44.62mm(1.7497-1.7499″)

PISTONS

SkirttoCylinderClearance0.152-0.182mm(0.0060-0.0072″)

Taper(OutofRound)0.063-0.127mm(0.0025-0.0050″)

GradingDiameter(atRightAnglestoPistonPin)111.64-111.74mm(4.3951-4.3991″) inincrementsof0.0127mm(0.0005″)

PistonPinClearance0.0127-0.0254mm(0.0005-0.0010″) at21°C(70°F)

PistonCrowntoBlockFace,0.0-0.3mm(0.0-0.012″) Measurethroughcenterlineofpiston,paralleltocrankshaft

PISTONRINGS

2Compression,Location-1stand2ndfromthetopofthepiston

TopCompressionRingKeystoneTaperedWithLetterìOîtotheTopAllModels

2ndCompressionRingStraightFace-InnerStep,InternalChamferToward Bottom-Models8670and8770

2ndCompressionRingKeystoneTaperedWithLetterìOîtotheTopModels8870and8970

1OilControl,Location-DirectlyabovethePistonPin, TypeSlottedWithExpander-AllModels

SideFaceClearancetoRingGroove

TopCompressionRingKeystone-usegauge#FNH00180-AllModels

2ndCompressionRing0.102-0.152mm(0.0040-0.0060″)Models8670and8770

2ndCompressionRingKeystone-usegauge#FNH00180Models8870and8970

OilControlRing0.061-0.112mm(0.0024-0.0044″)-AllModels

GapWidth

TopCompressionRing0.36-0.66mm(0.014-0.026″)-AllModels

2ndCompressionRing0.36-0.66mm(0.014-0.026″)-AllModels

OilControlRing0.36-0.66mm(0.014-0.026″)-AllModels

SECTION10-ENGINE-CHAPTER1 10-7

CrankpinOutofRound0.005mm(0.0002″)TotalIndicatorReading

TaperSurfaceParalleltoCenterLine ofMainJournal0.005mm(0.0002″)

CrankshaftRearOilSealJournalDiameter122.12-122.28mm(4.808-4.814″)

CrankshaftPulleyJournalDiameter51.788-51.808mm(2.0389-2.0397″)

CrankshaftTimingGearJournalDiameter52.131-52.146mm(2.0524-2.0530″)

CrankshaftFlangeRunout0.038mm(0.0015″)Max

CRANKSHAFTDRIVEGEAR

Numberofteeth26

InstallationTemperature203° C(400° F)

MAINBEARING

Linerlength(exceptthrustliner)27.94-28.19mm(1.10-1.11″)

LinerLength(thrustliner)39.91-39.96mm(1.453-1.455″)

VerticalAssembledBearingClearance0.055-0.117mm(0.0022-0.0049″)

CRANKPINBEARINGS

LinerLength31.50-31.75mm(1.240-1.250″)

VerticalAssembledBearingClearance0.038-0.104mm(0.0015-0.0041″)

BearingClearance-ServiceLimit0.127mm(0.005″)

SECTION10-ENGINE-CHAPTER1 10-8
) -Red85.644-85.656mm(3.3718-3.3723
)
(exceptthrust,andrear)36.96-37.21mm(1.455-1.465″)
″)
″ ()
)
″)
″) -Red69.850-69.860mm(2.750-2.7504
)
CRANKSHAFT MainJournalDiameter-Blue85.631-85.644mm(3.3713-3.3718″
MainJournalLength
ThrustBearingJournalLength37.06-37.11mm(1.459-1.461
RearBearingJournalLength37.97-38.10mm1.495-1.505
MainJournalWearLimits0.127mm(0.005″)Maximum MainandCrankpinFilletRadius0.25mm(0.01″) IntermediateBearingJournalLength36.96-37.21mm(1.455-1.465″
CrankpinJournalLength42.62-42.72mm(1.678-1.682
CrankpinDiameter-Blue69.840-69.850mm(2.749-2.7500
EndPlay0.10-0.36mm(0.004-0.014″)

TORSIONALVIBRATIONDAMPENER(FRONTPULLEY)

InterferenceFitwithCrankshaft0.023-0.064mm(0.0009-0.0025″)

InstallationForceRequired5000.0-9545.5kg(11,000-21,000lbs) (Coatcrankshaftwithgraphitelubricantpriortoinstallation)

CRANKSHAFTREGRINDING

Whenregrindingacrankshaft,themainandcrankpinjournaldiametersshouldbereducedthesameamountas theundersizebearingsused,andthefollowingdimensionsapply.Therearendofthecrankshaftshouldbe locatedonthe60° chamferofthepilotbearingbore.

SECTION10-ENGINE-CHAPTER1 10-9
UndersizeBearingAvailableMainJournalDiameters 0.051mm(0.002″)85.580-85.593mm(3.3693-3.3698″) 0.254mm(0.010″)85.390-85.402mm(3.3618-3.3623″) 0.508mm(0.020″)85.136-85.148mm(3.3518-3.3523″) 0.762mm(0.030″)84.882-84.894mm(3.3418-3.3423″) 1.016mm(0.040″)84.628-84.640mm(3.3318-3.3323″) UndersizeBearingAvailableCrankpinJournalDiameters 0.051mm(0.002″)69.789-69.799mm(2.7476-2.7480″) 0.254mm(0.010″)69.956-69.606mm(2.7400-2.7404″) 0.508mm(0.020″)69.342-69.352mm(2.7300-2.7304″) 0.762mm(0.030″)69.088-69.098mm(2.7200-2.7204″) 1.016mm(0.040″)68.834-68.844mm(2.7100-2.7104″) FLYWHEEL RunoutofClutchFace(BetweenOuter EdgeofFrictionSurfaceandMountingBoltHoles)0.127mm(0.005″) RingGearRunout0.63mm(0.025″) OILPUMP FlowRate20GPM@2100EngineRPMand20PSI RotorClearance0.025-0.15mm(0.001-0.006″) RotortoPumpHousingClearance0.15-0.28mm(0.006-0.011″) RotorEndPlay0.025-0.089mm(0.001-0.0035″) PumpGeartoCamshaftGearBacklash0.40-0.56mm(0.016-0.022″)

OILPRESSUREWITHENGINEATOPERATINGTEMPERATURE

MinimumatLowIdle12PSI

RatedEngineSpeed

Minimum35PSI

Maximum80PSI

ENGINEOILSPECIFICATIONS

EngineAPICF-415W40ESE-M2C153-E

UseanoilwhichmeetsbothFordspecificationESE-M2C153-EandAPIservicecategoryCF-4(preferred), CF-4/SForCF-4/SG.IfAPICF-4oilsarenotavailable,theAPICEorCE/SF,orCE/SGcategorymaybeused. Forlowtemperatures(below-18° C[0° F]),useanSAE5W-30SG/CD.

SelectingtheRightViscosity

Tochoosetherightviscositygrade,onemustconsiderthetemperatureinwhichthevehiclewillbeoperated.If regularlyoperatedintemperaturesthatareconsistentlyabove-12° C(10° F),useSAE15W-40oil.Ifregularly operatingintemperaturesthatarebelow-18° C(0° F),useSAE5W30.

IMPORTANT: Usingoilqualityand/orviscositygradesotherthanthoserecommendedmayresultinengine damage.

ENGINEOILCAPACITY

WithOilFilter21.3L(22.5U.S.qts.)

THERMOSTAT

WATERPUMP TypeCentrifugal

DrivePolyVBelt

CoolantFlowatRatedEngineSpeed291.4L/min(77U.S.GPM)

FANBELT BeltTensionMaintainedbyTensioner

10-10
SECTION10-ENGINE-CHAPTER1
OpeningTemperature81° C(178° F) FullyOpen95° C(203° F)

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