750C, 850C, 750C Series II, 850C Series II Crawler Dozers
TM1589 10AUG04 (ENGLISH)
For complete service information also see:
750C, 850C, Cramer Dozer Operation and Test
6068 Engine
6068 POWERTECH Engine.............
6076 Engine ..........................
6081 POWERTECH Engine Repair....... Undercarriage Appraisal Manual
TM1588 CTM8 CTM104 CTM42 CTM86 SP326
Foreword
This manual is written for an expeûenced technician. Essenbal tools required in performing œrtain serviœ work are idenbfied in this manual and are reœmmended for use.
Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.
Technical manuals are divided in two parts:repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine problems quickly.
Information is organized ingroups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.
Fundamental serviœ information is available from other sources œveûng basic theory of operation, fundamentals of troubleshœting, general maintenanœ, and basic type of problems and their causes.
TX,750C,Ss24o6 19 13Jur9s 1/1
SECTION 0 eneral Information
Group 01 Safety
Group 02 General Specifications
Group 03 Torque Values
Group 04 Fuels and Lubricants
SECTION 01 Tracks
Group 0130 Track System
Group 0199 Dealer Fabricated Tools
SECTION 02 Axles and Suspension Systems
Group 0201 Drive Axle Housing and Support
Group 0250 Axle Shaft, Bearings and Reduction Gears
Group 0299 Dealer Fabricated Tools
SECTION 0 Transmission
Group 0300 Remove and Install
Group 031 ontrol Linkage
Group 0360 Hydrostatic System
Group 0399 Dealer Fabricated Tools
SECTION 0 Engine
Group 0400 Removal and Installation
SECTION 0 Engine Auxiliary Systems
Group 050 old Weather Starting Aid
Group 0510 Cooling System
Group 051 peed Controls
Group 0520 Intake System
Group 0530 External Exhaust Systems
Group 0560 External Fuel Supply Systems
Group 0599 Dealer Fabricated Tools
SECTION 07 Dampener Drive
Group 0752 Elements
SECTION 11 Park Brake
Group 1100 Park Brake
Group 111 ontrol Linkage
Group 1160 Hydraulic System
SECTION1 Equipment Attaching
Group 1511 Drawbar
SECTION 16 Electrical System
Group 1671 Batteries, Support, and Cables
Group 1672 Alternator, Regulator and Charging
System Wiring
Group 167 Lighting System
Group 167 Wiring Harness and Switches
Group 167 ystem Controls
Group 1677 Motors and Actuators
SECTION 17 Frames, Chassis, or Supporting Structure
Group 174 Frame Installation
Group 174 Frame Bottom Guards
Group 174 hassis Weights
SECTION 18 Operator’s Station
Group 180 Removal and Installation
Group 181Operator Enclosure
Group 1821 Seat and Seat Belt
Group 183 Heating and Air Conditioning
SECTION 19 Sheet Metal t
Group 191 Hood and Engine Enclosures
Group 1921 Grille and Grille Housing
SECTION20—Safety,Convenienceand Miscellaneous
Group 200 Horn and Warning Devices '
SECTION 32 Bulldozer
Group 320 Removal and Installation
Group 3201 Blade
Group 321Controls Linkage
Group 324 Frames
Group 326 Hydraulic System
Group 329 Dealer Fabricated Tools
All information, i/Australians and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Group 01 Safety 00-01-1 Track Rollers, Front Idler, Carrier Roller
Group02 General Specifications
750C Series II Specifications. 00-02-1
750C Series General pe s. " 2"4
750: S: etees''IID me s o s 2
750C LGP Series II Dimensions 00-02-11
850C Series II Specifications. 00-02-13
850C Series II Capacity Specifications 00-02-16
850C Series II General Specifications 00-02-17
850C LT Series II Dimensions.....................00-02-19
850C WT Series II Dimensions ..................00-02-22
850C LGP Series II Dimensions 00-02-24
Group O Torque Values and Track Frame Outer Pivot Oil
00-04-7 Grease 00-04-7 Lubricant Storage
00-04-8 Alternative and Synthetic Lubricants .................00-04-8 Mixing of Lubricants......................................00-04-9 Diesel Engine Coolant. 00-04-9 e 1
H %i R PSLII nstaeed o e
"00" 3"1
Checking Track Shoe Cap Screw Torque ... t00-03-2
Checking Track Shoe Cap Screw Torque
Master Link
00-03-3
Metric Bolt and Cap Screw Torque Values 00-03-5
Additional Metric Cap Screw Torque Values 00-03-6
Service Recommendations for Metric Series Four Bolt Flange Fitting 00-03-8 Unified Inch Bolt and Cap Screw Torque Values 00-03-9
Check Oil Lines And Fittings 00-03-10
Service Recommendations for O-Ring Boss Fittings
00-03-11
Service Recommendations for Flat Face O-Ring Seal Fittings 00-03-13
Service Recommendations for Inch Series Four Bolt Flange Fittings 00-03-14
Group 0 uels and Lubricants
Diesel Fuel
00-04-1
Handling and Storing Diesel Fuel 00-04-1
Fuel Tank 00-04-2
Low Sulfur Diesel Fuel Conditioner ...............00-04-2
Diesel Fuel Storage ...................................... 00-04-3
Diesel Engine Oil 00-04-4
TrRe o Hydraulic, and Hand Pump 4 5
Inner and Outer”FinaI” Drive ”Oil 00-04-6