Thismanualiswrittenforanexperiencedtechnician.Essential toolsrequiredinperformingcertainserviceworkareidentifiedin this manual and are recommended for use.
Informationisorganizedingroupsforthevariouscomponents requiringserviceinstruction.Atthebeginningofeachgroupare summarylistingsofallapplicableessentialtools,service equipmentandtools,othermaterialsneededtodothejob,service parts kits, specifications, wear tolerances, and torque values.
Technicalmanualsareconciseguidesforspecificmachines.They areon-the-jobguidescontainingonlythevitalinformationneeded for diagnosis, analysis, testing, and repair Fundamentalserviceinformationisavailablefromothersources coveringbasictheoryofoperation,fundamentalsof troubleshooting,generalmaintenance,andbasictypeoffailures and their causes.
MM16284,00026ED-19-20210914
IMPORTANT:
Useonlysupportingmanualsdesignatedforeachspecific machine.Ifincorrectmanualischosen,improperservicemay occur.Verifyproductidentificationnumber(PIN)when choosing the correct manual.
Whennecessary,productidentificationnumbersarelistedonthe frontcoversofthemanuals.Thesenumbersareusedtoidentify the correct supporting manual for the machine.
Product Identification Number
TX1289729A-UN: PIN Plate Location
XJ1306521-UN: Example of PIN Plate LEGEND:
1-Serial Number
2-Bar Code of Serial Number
3-Noun and Model
4-Country of Origin
Theproductidentificationnumber(PIN)plate(1)islocatedtothe frontoftheleftcabsteps.Eachmachinehasa17-characterPIN(2) shown on PIN plate.
ThePINidentifiestheproducingfactory,machinemodelnumber, machineoption,yearofmanufacture,engineemissionlevel,and machine serial number
ThefollowingisanexampleforamachinethatmeetsFinalTier4 and Stage IV emission levels:
(1—3)WorldCode: Identifieslocationwhere machine is manufactured.
1DW World Code (manufacturing location)
1DW Davenport Works
1T8.............. Thibodaux Works
1T0.............. Dubuque Works
1FF Deere—Hitachi (Kernersville, NC, USA)
1F9.............. Deere—Hitachi (Indaiatuba, São Paulo, Brazil)
1BZ.............. Brazil Works (Indaiatuba, São Paulo, Brazil)
EffectiveFebruary15,2013,allmachinessoldintheEurasian EconomicUnionmustcomplywiththeTechnicalRegulationsof TRTS010/2011‘OnSafetyofMachineryandEquipment.”Each machine meeting these requirements must bear the EAC marking.
NOTE:
Thismachinemayneedcountryapprovalfortravelonpublic roadsinEuropeassomeEuropeancountriesrequirespecial equipment and approvals.
ProductIdentificationNumber(PIN),CEMark,EACMarking, and EU Flex Label Locations
ThemachineisidentifiedbythePINthatisstampedonaserial numberplate.ThePINplate(1),CEmarkorEACmarking,andif required,EUflexlabelarelocatedonthemachineasindicatedin the machine 3-D image.
Ifthismachinewascertified(homologated)tothe requirementsoftheEurasianEconomicUnion,therewillbe an EAC marking (3) affixed in the indicated area.
Sound and Vibration Specifications
Model 724L
Operator sound pressure and exterior sound power levels are: Cab 69 dB(A) and 107 dB(A) or less*
NOTE:
Factors affecting listed values include operator performance, machine age, seat condition, the use of accessories, environment, and any machine movement. (*) Data acquisition system precision values with a 2% technical uncertainty.
Sound levels were obtained using the test method specified per ISO 6396:2008 and ISO 6395:2008, respectively
Eurasian Economic Union
Operator vibration levels are for properly maintained machines operating on a flat, dirt area free of large objects such as trees and rocks.
Recognize Safety Information
Whole body vibration levels were obtained using the test method specified per GOST 31191.1:2004.
Whole Body
Hand Arm
NOTE:
0.5 m/s2or less
2.5 m/s2or less
Factors affecting listed values include operator performance, machine age, the condition of window and door seals, the use of accessories, environment, and any machine movement.
European Union
Operator vibration levels are for properly maintained machines operating on a flat, dirt area free of large objects such as trees and rocks.
Vibration levels were obtained using the test method specified per ISO 2631-1:1997 or ISO TR 25398 where applicable.
Whole Body
0.75 m/s2or less
Hand Arm 2.5 m/s2or less
NOTE:
Factors affecting listed values include operator performance, machine age, the condition of window and door seals, the use of accessories, environment, and any machine movement.
R5QX1AX,0000166-19-20220430
T133588-19: Safety Alert Symbols
Thisisthesafetyalertsymbol.Whenyouseethissymbolon yourmachineorinthismanual,bealertforthepotentialof personal injury.
Followtheprecautionsandsafeoperatingpracticeshighlightedby this symbol.
Onyourmachine,DANGERsignsareredincolor,WARNING signsareorange,andCAUTIONsignsareyellow.DANGERand WARNINGsignsarelocatednearspecifichazards.General precautions are on CAUTION labels.
Learnhowtooperatethemachineandhowtousecontrols properly. Do not let anyone operate without instruction.
Keepyourmachineinproperworkingcondition.Unauthorized modificationstothemachinecouldimpairthefunctionorsafetyand affect machine life.
Ifyoudonotunderstandanypartofthismanualandneed assistance, contact your John Deere dealer.
TX,FOLLOW-19-20110120
Operatorshouldbefamiliarwiththejobsiteandsurroundings beforeoperating.Tryallcontrolsandmachinefunctionswiththe machine in an open area before starting to work.
Knowandobserveallsafetyrulesthatmayapplytoeverywork situation and work site.
TX,QUALIFIED-19-20110118
TS206-UN: Protective Clothing
Guardagainstinjuryfromflyingpiecesormetalordebris;wear goggles or safety glasses.
Therearemanyvariablesthataffectthesoundlevelrange, includingmachineconfiguration,conditionandmaintenancelevel ofthemachine,groundsurface,operatingenvironmental,duty cycles, ambient noise, and attachments.
Exposure to loud noise can cause impairment or loss of hearing. Alwayswearhearingprotection. Wearasuitablehearing protectivedevicesuchasearmuffsorearplugstoprotectagainst objectionable or uncomfortable loud noises.
DX,NOISE-19-20171003
AvoidUnauthorizedMachine Modifications
JohnDeererecommendsusingonlygenuineJohnDeere replacementpartstoensuremachineperformance.Never substitutegenuineJohnDeerepartswithalternatepartsnot intendedfortheapplicationasthesecancreatehazardous situationsorhazardousperformance.Non-JohnDeereparts,or anydamageormalfunctionsresultingfromtheiruse,arenot covered by any John Deere warranty
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Modificationstothismachineoradditionofunapprovedproducts orattachmentsmayaffectmachinestabilityorreliabilityandmay createahazardfortheoperatororothersnearthemachine.The installerofanymodificationthatmayaffecttheelectroniccontrols ofthismachineisresponsibleforestablishingthatthemodification does not adversely affect the machine or its performance.
Engineexhaustfumescancausesicknessordeath.Ifitis necessarytorunanengineinanenclosedarea,removethe exhaust fumes from the area with an exhaust pipe extension. Ifyoudonothaveanexhaustpipeextension,openthedoorsand get outside air into the area.
DX,AIR-19-19990217
RG21992-UN: Static Discharge (Fuel Nozzle)
TheremovalofsulfurandothercompoundsinUltra-LowSulfur Diesel(ULSD)fueldecreasesitsconductivityandincreasesits ability to store a static charge.
Refineriesmayhavetreatedthefuelwithastaticdissipating additive.However,therearemanyfactorsthatcanreducethe effectiveness of the additive over time.
StaticchargescanbuildupinULSDfuelwhileitisflowingthrough fueldeliverysystems.Staticelectricitydischargewhencombustible vapors are present could result in a fire or explosion.
Ensurethatthefiredoesnotspreadtothe surroundingarea.Donotriskinjury.Ifafireistoofar advanced, do not try to extinguish fire. Call for help.
TX,MACH,FIRE-19-20200224
T133552-UN: Handle Fuel Safely
T133553-UN: Clean Machine Regularly
T133554-UN: Carry a Fire Extinguisher
T133555-UN: Caution
TS227-UN: In Case of Machine Fire
High Debris Applications
Prevent Battery Explosions
Handle Chemical Products Safely
Handle Starting Fluid Safely
T133552-UN: Flammable Debris
Manyoperationscreateflammabledebrissuchasmulching, shredding,recycling,andagriculturalapplications.Operatingin suchenvironmentsmayrequirefrequentcleaningofthemachine andattachments.Frequencyofcleaningwillvarydependingona number of factors, including operating conditions and weather
TX,HIGH,DEBRIS,APP-19-20220306
TS204-UN: Battery Explosions
Keepsparks,lightedmatches,andopenflameawayfromthetop of battery. Battery gas can explode.
Nevercheckbatterychargebyplacingametalobjectacrossthe posts. Use a voltmeter or hydrometer.
Directexposuretohazardouschemicalscancauseseriousinjury PotentiallyhazardouschemicalsusedwithJohnDeereequipment include such items as lubricants, coolants, paints, and adhesives. AMaterialSafetyDataSheet(MSDS)providesspecificdetails onchemicalproducts:physicalandhealthhazards,safety procedures, and emergency response techniques.
Follow instructions for specialized components. Releasestoredenergybyloweringsuspended machineelements,relaxingsprings,disconnecting thebatteryorotherelectricalpower,andreleasing pressureinhydrauliccomponents,accumulators,and other similar systems.
Serviceanddisposeofairconditioningsystems appropriately.Governmentregulationsmayrequirea certifiedservicecentertorecoverandrecycleair conditioningrefrigerantswhichcoulddamagethe atmosphere if allowed to escape.
Evaluaterecyclingoptionsfortires,metal,plastic, glass,rubber,andelectroniccomponentswhichmay be recyclable, in part or completely.
Contactyourlocalenvironmentalorrecyclingcenter, oryourJohnDeeredealerforinformationonthe proper way to recycle or dispose of waste.
DX,DRAIN-19-20150601
federal,state,andlocallawsorregulationsgoverning hazardouswastedisposal.Onlyaqualifiedserviceprovider shouldremoveashfromtheexhaustfilter.Personal protectiveequipmentandclothing,maintainedinasanitary andreliablecondition,shouldbeusedwhenhandlingand cleaningexhaustfilter.SeeanauthorizedJohnDeeredealer for exhaust filter ash handling and disposal.
TX,ASH,DISP-19-20220331
TS291-UN: First Aid Kit
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy
Keepemergencynumbersfordoctors,ambulanceservice, hospital, and fire department near your telephone.
DX,FIRE2-19-19930303
Clean Debris from Machine
Add Cab Guarding for Special Uses
Specialworksituationsormachineattachmentscouldcreatean environmentwithfallingorflyingobjects.Workingnearan overheadbank,demolitionwork,usingahydraulichammeror winch,workinginaforestryapplicationorwoodedarea,orworking inawastemanagementapplication,forexample,couldrequire added guarding to protect the operator.
Use Steps and Handholds Correctly
Start Only From Operator′s Seat
T6669AG-UN: Clean Debris From Machine
Keepenginecompartment,radiator,batteries,hydrauliclines, exhaustcomponents,fueltank,andoperator′sstationcleanand free of debris.
Clean any oil spills or fuel spills on machine surfaces. Temperatureinenginecompartmentcouldgoupimmediatelyafter engineisstopped.BEONGUARDFORFIRESDURINGTHIS PERIOD.
AdditionallevelIIFOPS(fallingobjectprotectivestructure),forestry protectionpackages,andspecialscreensorguardingshouldbe installedwhenfallingorflyingobjectscouldenterordamagethe machine.Arearscreenshouldalwaysbeusedwithawinchto protectagainstasnappingcable.Beforeoperatinginanyspecial workenvironments,followtheoperatorprotection recommendationsofthemanufacturerofanyspecialized attachmentorequipment.ContactyourauthorizedJohnDeere dealer for information on protective guarding.
TX,CABGUARD-19-20130212
T133468-UN: Use Handholds And Steps
Preventfallsbyfacingthemachinewhenyougetonandoff. Maintain3-pointcontactwithstepsandhandrails.Neveruse machine controls as handholds.
Avoidunexpectedmachinemovement.Startengineonlywhile sittinginoperator′sseat.Ensurethatallcontrolsandworkingtools are in proper position for a parked machine.
Neverattempttostartenginefromtheground.Donotattemptto start engine by shorting across the starter solenoid terminals.
Preventpersonalinjury.Checkconditionofseatbeltand mountinghardwarebeforeoperatingmachine.Replaceif worn,frayed,ordamaged. Replaceseatbeltatleastevery3 years, regardless of condition.
TX,SEAT,BELT-19-20200727
H124189-UN: Safety Graphic
Anoverheatedseatheatercancauseaburninjuryordamageto theseat.Toreducetheriskofburns,usecautionwhenusingthe seatheaterforextendedperiodsoftime,especiallyiftheoperator cannotfeeltemperaturechangeorpaintotheskin.Donotplace objectsontheseat,suchasablanket,cushion,cover,orsimilar item, which can cause the seat heater to overheat.
Transmissionneedstobeinneutralforparkbraketobe released.Thetransmissiondoesnotneedtobeinneutralfor park brake to be applied.
Lowerallequipmenttothegroundduringworkinterruptions.Place transmissioncontrolinneutral,pressparkbrakeswitch(1)to engageparkbrake,presspilotenable/boomdownswitch(2)to disablethehydraulics,andstopenginebeforeallowinganyoneto approach the machine.
Followthesesameprecautionsbeforestandingup,leavingthe operator′s seat, or exiting the machine.
JB38880,0001492-19-20220430
TX1165594-19: Use and Maintain Seat Belt
Avoid Work Site Hazards
Keep Riders Off Machine
T141672-UN: Operate Only on Solid Footing
Beforedigging,checklocalrequirementsandcallutilityline locationservicestoidentifyandmarkallundergroundutilities indiggingareabeforestartingwork.Avoidcontactwithgas lines, buried cables and water lines.
Prepareworksiteproperly. Avoidoperatingnearstructuresor objectsthatcouldfallontothemachine.Clearawaydebristhat could move unexpectedly if run over
Avoidboomorattachmentcontactwithoverheadobstaclesor overheadelectricallines. Nevermovemachinecloserthan3m (10 ft.) plus twice the line insulator length to overhead wires. Keepbystandersclearatalltimes. Keepbystandersawayfrom raisedbooms,attachments,andunsupportedloads.Avoid swingingorraisingbooms,attachments,orloadsoverornear personnel.Usebarricadesorasignalpersontokeepvehicles andpedestriansaway.Useasignalpersonifmovingmachinein congestedareasorwherevisibilityisrestricted.Alwayskeepsignal person in view. Coordinate hand signals before starting machine. Operateonlyonsolidfooting withstrengthsufficienttosupport machine.Beespeciallyalertworkingnearembankmentsor excavations.
Avoidworkingunderoverhangingembankmentsorstockpiles that could collapse under or on machine.
Reducemachinespeed whenoperatingwithtoolonornear groundwhenobstaclesmaybehidden(e.g.,duringsnowremoval orclearingmud,dirt,etc.).Athighspeedshittingobstacles(rocks, unevenconcrete,ormanholes)cancauseasuddenstop.Always wear your seat belt.
DP99999,0000113-19-20191007
T141671-UN: Keep Riders Off Machine
Always use seat belt.
Only allow operator on machine.
Theinstructionalseat,ifequipped,isusedtoaccommodate trainers,personsthatneedtoobservemachineoperation,andfor coworkers to provide further operational instructions.
Beforemovingthemachine,ensurethatallpersonsareclear ofthemachinepath. Usemirrorsandcameras,ifequipped,to assistincheckingallaround.Keepwindows,mirrorsandlenses clean, adjusted, and in good repair
Verify reverse/travel warning alarm is working properly. Useasignalpersonwhenbackingifviewisobstructedor wheninclosequarters. Keepsignalpersoninviewatalltimes. Use prearranged hand signals to communicate.
Visibilityaidsmayhavelimitationsduetomaintenancepractices, environmental conditions, and operating range.
TX,BACKOVER1-19-20211220
CAUTION:
Powerlinescarryingmorethan50000voltsrequireasafety distanceof10ft(3m)plus1/2in(13mm)foreachadditional 1000 volts above the 50 000 volt level.
Approachwithcautionareaswhereoverhangingtelephoneor electricpowerlinesarepresent.Seriousinjuryordeathby electrocutioncanresultifthemachineoranyofitsattachmentsare not kept a safe distance from high-voltage electric power lines. Maintainadistanceof10ft(3m)betweenthemachine,boom, stick, and any power line carrying up to 50 000 volts or less. Ifstate/province,local,orjobsiteregulationsrequireevengreater safetydistancesthanstatedabove,adherestrictlytothese regulations for personal protection.
KR46761,00011B9-19-20160628
T141672-UN:
Use seat belt at all times.
Donotjumpifthemachinetips. Youwillbeunlikelytojumpclear and the machine may crush you.
Loadandunloadfromtrucksortrailerscarefully. Besuretruck iswideenoughandonafirmlevelsurface.Useloadingrampsand attach them properly to truck bed.
Becarefulonslopes. Avoidsharpturns.Balanceloadssoweight isevenlydistributedandloadisstable.Carrytoolsandloadsclose tothegroundtoaidvisibilityandlowercenterofgravity.Useextra care on soft, rocky, or frozen ground.
Ensuresolidfooting. Useextracareinsoftgroundconditionsthat maynotuniformlysupportthewheels,especiallywhenraisingthe boom.Donotoperateclosetobanksoropenexcavationsthatmay cave in and cause machine to tip or fall.
Use Special Care When Operating Loader
T141957-UN: Never Use Loader to Lift People
Operating on Slopes
Operating or Traveling On Public Roads
T141902-UN: Use Special Care When Operating Loader
Neverusetheloadertoliftpeople.Donotallowanyonetoride in the bucket or use the bucket as a work platform.
Operatecarefullywithraisedloads. Raisingtheloadreduces machinestability,especiallyonsideslopesoranunstablesurface. Drive and turn slowly with a raised load.
Ensurethatobjectsinthebucketaresecure. Donotattempt toliftorcarryobjectsthataretoobigortoolongtofitinsidethe bucketunlesssecuredwithanadequatechainorotherdevice. Keep bystanders away from raised loads.
Avoidsideslopetravelwheneverpossible.Driveupsteepslopein forward and down in reverse.
Selectlowgearspeedbeforestartingdownslope.Thegradeofthe slope will be limited by ground condition and load being handled. Useservicebrakestocontrolspeed.Suddenbrakeapplication withaloadedbucketondownhillsidecouldcausemachinetotip forward.
TX03679,000179E-19-20010514
T141891-UN: Operating or Traveling On Public Roads
Machinesthatworknearvehicletrafficortravelslowerthannormal highwayspeedsmusthaveproperlightingandmarkingstoassure they are visible to other drivers.
Installadditionallights,beaconlights,slowmovingvehicle(SMV) emblems,orotherdevicesanduseasrequiredtomakethe machinevisibleandidentifyitasaworkmachine.Checkstateand localregulationstoassurecompliance.Keepthesedevicesclean and in working condition.
TX,ROADS-19-20110120
Inspect and Maintain ROPS
Adamagedrolloverprotectivestructure(ROPS)shouldbe replaced, not reused.
TheprotectionofferedbyROPScouldbeimpairedifROPSis subjectedtostructuraldamage,isinvolvedinanoverturnincident, or is in any way altered by welding, bending, drilling, or cutting. IfROPSwasloosenedorremovedforanyreason,inspectit carefully before operating the machine again.
Travel Safely
Prevent Acid Burns
To maintain the ROPS:
Replacemissinghardwareusingcorrectgrade hardware.
Check hardware torque.
Checkisolationmountsfordamage,looseness,or wear; replace them if necessary
Check ROPS for cracks or physical damage.
TX,ROPS-19-20110120
T6964AD-UN: Travel Safely
Whenworkingonsteepslopes,travelasstraightupanddownas possible to prevent roll over DO NOT PARK ON A HILLSIDE OR AN INCLINE.
Always park the machine on level ground.
Know the location of bystanders before moving the machine. Alwayskeepthereverse/travelwarningalarminworkingcondition. Thealarmwarnsbystanderswhenthemachinestartstomovein reverse.
Useasignalpersonwhenmovingthemachineincongestedareas. Coordinate hand signals before starting the machine.
TX,TRAVEL,SAFE1-19-20200508
TS203-UN: Acid Burns
Sulfuricacidinbatteryelectrolyteispoisonous.Itisstrongenough toburnskin,eatholesinclothing,andcauseblindnessifsplashed into eyes.
Avoid the hazard by:
Filling batteries in a well-ventilated area. Wearing eye protection and rubber gloves. Avoiding breathing fumes when electrolyte is added. Avoiding spilling or dripping electrolyte. Use proper jump start procedure.
If you spill acid on yourself:
Flush your skin with water. Apply baking soda or lime to help neutralize the acid. Flushyoureyeswithwaterfor15—30minutes.Get medical attention immediately
If acid is swallowed:
Do not induce vomiting.
Drinklargeamountsofwaterormilk,butdonotexceed 2 L (2 quarts).
Get medical attention immediately.
DX,POISON-19-19930421
Add and Operate Attachments Safely
Alwaysverifycompatibilityofattachmentsbycontactingyour authorizeddealer.Addingunapprovedattachmentscouldaffect machinestabilityorreliabilityandcouldcreateahazardforothers near the machine.
Donotsupportmachinewithcinderblocksorwooden pieces that can crumble or crush.
Donotsupportmachinewithasinglejackorother devices that could slip out of place.
Securely support machine or attachment before working under it. Installwheelchockstoensurethatmachinecannotmove backward or forward during service.
Understandserviceproceduresbeforebeginningrepairs.Keep serviceareacleananddry.Usetwopeoplewhenevertheengine must be running for service work.
Whenperformingabove-groundmaintenance,useappropriate supportdevicessuchasladders,lifts,orplatforms.Ifequipped,use themachineanchoragepointsandapprovedfallarrestharnesses and lanyards
TX,PARK,4WD-19-20220926
TS228-UN:
Tielonghairbehindhead.Donotwearanecktie,scarf,loose clothing,ornecklacewhenworkingnearmachinetoolsormoving parts. If these items were to get caught, severe injury could result. Removeringsandotherjewelrytopreventelectricalshortsand entanglement in moving parts.
Relievepressurefromthehydraulicsystembeforeremoving accumulator.Neverattempttorelievehydraulicsystemor accumulator pressure by loosening a fitting.
Accumulators cannot be repaired.
TS1695-UN: Stop
Duringexhaustfiltercleaningoperations,theenginemayrunat elevatedidleandhottemperaturesforanextendedperiodoftime. Exhaustgasesandexhaustfiltercomponentsreachtemperatures hot enough to burn people, or ignite or melt common materials. Keepmachineawayfrompeople,animals,orstructureswhich maybesusceptibletoharmordamagefromhotexhaustgases orcomponents.Avoidpotentialfireorexplosionhazardsfrom flammablematerialsandvaporsneartheexhaust.Keepexhaust outletawayfrompeopleandanythingthatcanmelt,burn,or explode.
Closelymonitormachineandsurroundingareaforsmoldering debris during and after exhaust filter cleaning.
Addingfuelwhileanengineisrunningcancreateafireor explosionhazard.Alwaysstopenginebeforerefuelingmachine and clean up any spilled fuel.
Alwaysmakesurethatengineisstoppedwhilehaulingmachineon a truck or trailer
Contactwithexhaustcomponentswhilestillhotcanresultin serious personal injury
Explosivereleaseoffluidsfrompressurizedcoolingsystemcan cause serious burns.
Donotserviceradiatorthroughtheradiatorcap.Onlyfillthrough thesurgetankfillercap.Shutoffengine.Onlyremovesurgetank fillercapwhencoolenoughtotouchwithbarehands.Slowly loosen cap to relieve pressure before removing completely
TX,SURGE-19-20110119
TS211-UN: Explosive Tire and Rim Parts
Explosiveseparationofatireandrimpartscancauseserious injury or death.
Donotattempttomountatireunlessyouhavetheproper equipment and experience to perform the job.
Alwaysmaintainthecorrecttirepressure.Donotinflatethetires abovetherecommendedpressure.Neverweldorheatawheel andtireassembly.Theheatcancauseanincreaseinairpressure resultinginatireexplosion.Weldingcanstructurallyweakenor deform the wheel.
Wheninflatingtires,useaclip-onchuckandextensionhoselong enoughtoallowyoutostandtoonesideandNOTinfrontofor over the tire assembly. Use a safety cage if available.
Checkwheelsforlowpressure,cuts,bubbles,damagedrimsor missing lug bolts and nuts.
DX,RIM-19-19900824
Remove Paint Before Welding or Heating
Avoid potentially toxic fumes and dust.
Hazardousfumescanbegeneratedwhenpaintisheatedby welding, soldering, or using a torch.
Removepaintaminimumof100mm(4in.)from areatobeaffectedbyheating.Ifpaintcannotbe removed,wearanapprovedrespiratorbeforeheating or welding.
Ifyousandorgrindpaint,avoidbreathingthedust. Wear an approved respirator
Ifyouusesolventorpaintstripper,removestripper withsoapandwaterbeforewelding.Removesolvent orpaintstrippercontainersandotherflammable materialfromarea.Allowfumestodisperseatleast 15 minutes before welding or heating.
Doallworkinanareathatiswellventilatedtocarrytoxicfumes and dust away
Dispose of paint and solvent properly
Donotweldorapplyheatonanypartofareservoirortankthat hascontainedoilorfuel.Heatfromweldingandcuttingcancause oil,fuel,orcleaningsolutiontocreategaseswhichareexplosive, flammable, or toxic.
Avoidweldingorheatingnearpressurizedfluidlines.Flammable spraymayresultandcausesevereburnsifpressurizedlines malfunctionasaresultofheating.Donotletheatgobeyondwork area to nearby pressurized lines.
Removepaintproperly.Donotinhalepaintdustorfumes.Usea qualifiedweldingtechnicianforstructuralrepairs.Makesurethere isgoodventilation.Weareyeprotectionandprotectiveequipment when welding.
TX,WELD,SAFE-19-20200508
T133738-UN: Hardened Metal Parts
Alwayswearprotectivegogglesorsafetyglassesandother protectiveequipmentbeforestrikinghardenedparts.Hammering hardenedmetalpartssuchaspinsandbucketteethcoulddislodge chips at high velocity
Liftingheavycomponentsorattachmentsincorrectlycancause injury or machine damage.
Followrecommendedprocedureforremovalandinstallationof components or attachments.
TX,LIFT,EQUIP-19-20200508
Torque Values
Metric Bolt and Cap Screw Torque Values
TORQ2-UN: Top—Property Class and Head Markings; Bottom—Property Class and Nut Markings
4.8
Bolt or Screw Size
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
8.8 or 9.8
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
10.9
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
12.9
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
The nominal torque values listed are for general use only with the assumed wrenching accuracy of 20%, such as a manual torque wrench.
DO NOT use these values if a different torque value or tightening procedure is given for a specific application.
For lock nuts, stainless steel fasteners, or nuts on U-bolts, see the tightening instructions for the specific application.
CAUTION:
Replace fasteners with the same or higher property class. If higher property class fasteners are used, tighten these to the strength of the original. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.
Avoid injury. Use only metric tools on metric hardware. Other tools may not fit properly, causing tool to slip resulting in injury
Make sure that fastener threads are clean. Apply a thin coat of Hy-Gard™ or equivalent oil under the head and on the threads of the fastener, as shown in the following image.
Bolt or Screw Size
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
Torque Values
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
Be conservative with the amount of oil to reduce the potential for hydraulic lockup in blind holes because of excessive oil. Properly start thread engagement.
TS1741-UN: Lubricant Locations
Hy-Gard is a trademark of Deere & Company
OUT3035,TORQUE2-19-20200220
Additional Metric Cap Screw Torque Values
T6873AB-UN: H-Bolt
T6873AA-UN: T-Bolt
T6873AC-UN: M-Bolt
CAUTION:
Useonlymetrictoolsonmetrichardware.Othertoolsmaynot fit properly. They may slip and cause injury
Checktightnessofcapscrewsperiodically.Torquevalueslistedareforgeneraluseonly.Donotusethesevaluesifadifferenttorque value or tightening procedure is listed for a specific application. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade. Fastenersshouldbereplacedwiththesameorhighergrade.Ifhighergradefastenersareused,theseshouldonlybetightenedtothe strength of the original. Makesurefastenerthreadsarecleanandthatthethreadengagementisproperlystarted.Thiswillpreventfastenersfromfailingwhen tightening.
Tighten cap screws having lock nuts to approximately 50 percent of amount shown in chart.
METRIC CAP SCREW TORQUE VALUES [Torque tolerance is ±10%.]
Torque Values
Unified Inch Bolt and Cap Screw Torque Values
TORQ1A-UN: Top—SAE Grade and Head Markings; Bottom—SAE Grade and Nut Markings
SAE Grade 1 [Grade 1 applies for hex cap screws over 6 in (152 mm) long, and for all other types of bolts and screws of any length.]
Bolt or Screw
Size
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
SAE Grade 2 [Grade 2 applies for hex cap screws (not hex bolts) up to 6 in (152 mm) long.]
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
The nominal torque values listed are for general use only with the assumed wrenching accuracy of 20%, such as a manual torque wrench.
DO NOT use these values if a different torque value or tightening procedure is given for a specific application.
For lock nuts, stainless steel fasteners, or nuts on U-bolts, see the tightening instructions for the specific application.
Make sure that fastener threads are clean.
Replace fasteners with the same or higher property class. If higher property class fasteners are used, tighten these to the strength of the original. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.
Apply a thin coat of Hy-Gard™ or equivalent oil under the head and on the threads of the fastener, as shown in the following image.
Be conservative with the amount of oil to reduce the potential for hydraulic lockup in blind holes because of excessive oil.
Properly start thread engagement.
SAE Grade 5, 5.1 or 5.2
SAE Grade 8 or 8.2
Bolt or Screw Size
SAE Grade 1 [Grade 1 applies for hex cap screws over 6 in (152 mm) long, and for all other types of bolts and screws of any length.]
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
Torque Values
SAE Grade 2 [Grade 2 applies for hex cap screws (not hex bolts) up to 6 in (152 mm) long.]
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
SAE Grade 5, 5.1 or 5.2
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
SAE Grade 8 or 8.2
Hex Head [Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.]
Flange Head [Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.]
