John Deere 370E 410E, 460E Articulated Dump Trucks Diagnostic Operator’s Manuals

370E, 410E, and 460E Articulated Dump Truck Diagnostic

OPERATION AND TEST MANUAL iT4/S3B models 370E, 410E, 460E (SN. E634583-668586) TM12406 27 DEC 15 (ENGLISH)

For complete service information also see: 370E, 410E and 460E Articulated Dump Truck Repair

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John Deere Construction and Forestry Pinted by Belgreen

John Deere 370E Articulated Dump Trucks Diagnostic Manuals

TM12406-OPERATION AND TEST MANUAL

(g) by Belgreen v2.5

Table of contents FOREWORD MANUAL IDENTIFICATION—READ THIS FIRST! Section 9000 - GENERAL INFORMATION Group 01 - Safety Section 9001 - DIAGNOSTICS Group 10 - Transmission Control Unit (TCU) Diagnostic Trouble Codes Group 20 - Engine Control Unit (ECU) Diagnostic Trouble Codes Group 30 - Chassis Control Unit (CCU) Diagnostic Trouble Codes Group 40 - CAN Monitor Unit (CMU) Diagnostic Trouble Codes Group 50 - 25-Button Sealed Switch Module SSM (OC3) Diagnostic Trouble Codes Group 60 - 15-Button Sealed Switch Module SSM (OC4) Diagnostic Trouble Codes Section 9005 - OPERATIONAL CHECKOUT PROCEDURE Group 10 - Operational Checkout Procedure Section 9010 - ENGINE Group 05 - Theory of Operation Group 15 - Diagnostic Information Group 20 - Adjustments Group 25 - Tests Section 9015 - ELECTRICAL SYSTEM Group 05 - System Information Group 10 - System Diagrams Group 15 - Sub-System Diagnostics Group 16 - Monitor Operation Group 20 - References Section 9020 - POWER TRAIN Group 05 - Theory of Operation Group 15 - Diagnostic Information Group 25 - Tests Section 9025 - HYDRAULIC SYSTEM Group 05 - Theory of Operation Group 15 - Diagnostic Information Group 25 - Test Section 9031 - HEATING AND AIR CONDITIONING Group 05 - Theory of Operation Group 15 - Diagnostic Information Group 25 - Tests

DOWNLOAD SERVICE MANUAL John Deere 370E Articulated Dump Truck Diagnostic Operator Manual

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TM12406-OPERATION AND TEST MANUAL

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TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

(g) by Belgreen v2.5

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION: This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.

Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

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TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

(g) by Belgreen v2.5

Manual Identification—READ THIS FIRST! IMPORTANT: Use only supporting manuals designated for your specific machine. If incorrect manual is chosen, improper service may occur. Verify product identification number (PIN) when choosing the correct manual.

Choosing the Correct Supporting Manuals John Deere articulated dump trucks are available in different machine configurations based on the various markets into which they are sold. Different supporting manuals exist for different machine configurations.

When necessary, product identification numbers are listed on the front covers of articulated dump truck manuals. These numbers are used to identify the correct supporting manual for your machine.

Product Identification Number

PIN Plate Location

PIN Plate LEGEND: 1 PIN Plate 2 17 Character PIN The product identification number (PIN) plate (1) is located on the left-side of equipment frame under operator′s station. Each machine has a 17 character PIN (2) shown on PIN plate.

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TM12406-OPERATION AND TEST MANUAL

GENERAL INFORMATION

(g) by Belgreen v2.0

PIN Identification PIN Identification 3

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3—World Code —Identifies location where machine is manufactured.

4—Machine Model Identifier —Identifies model number.

5—Option Code —Identifies which major machine option is equipped. This digit will change from one machine to another.

6—Check Letter —This is a random character assigned by the factory. This is not used in machine identification.

7—Manufacturing Year Code —Identifies year of machine manufacture.

8—Engine Emission Code —Represents engine emission certification.

9—Machine Serial Number The PIN identifies the producing factory, machine model number, machine option, year of manufacture, engine emission level, and machine serial number. The following is an example for a 370E Interim Tier 4/Stage IIIB machine:

PIN Identification 1DW370EX_ _E123456 1DW ..........

World Code (manufacturing location) 1DW ..........

Davenport Works

1T0 ..........

Dubuque Works

370E ..........

Machine Model Identifier

X ..........

Machine Option Code X ..........

Base Machine

T ..........

Truck

_ ..........

Check Letter (variable)

_ ..........

Manufacturing Year Code (variable) C ..........

2012

D ..........

2013

E ..........

2014

F ..........

2015

G ..........

2016

E ..........

Engine Emission Code C ..........

Tier 2/Stage II

D ..........

Tier 3/Stage IIIA

E ..........

Interim Tier 4/Stage IIIB

F ..........

Tier 4

123456 ..........

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Machine Serial Number

Section 9000 page 2

TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

(g) by Belgreen v2.5

Section 9000 - GENERAL INFORMATION Table of contents Group 01 - Safety ..................................................................................................................................... 1 Safety and Operator Convenience Features ......................................................................................... 1 Recognize Safety Information ............................................................................................................... 1 Follow Safety Instructions ..................................................................................................................... 2 Operate Only If Qualified ...................................................................................................................... 3 Wear Protective Equipment .................................................................................................................. 4 Avoid Unauthorized Machine Modifications .......................................................................................... 4 Inspect Machine ................................................................................................................................... 4 Stay Clear of Moving Parts ................................................................................................................... 5 Avoid High-Pressure Fluids ................................................................................................................... 5 Avoid High-Pressure Oils ...................................................................................................................... 6 Work In Ventilated Area ........................................................................................................................ 6 Prevent Fires ........................................................................................................................................ 7 Prevent Battery Explosions ................................................................................................................... 8 Handle Chemical Products Safely ......................................................................................................... 8 Decommissioning: Proper Recycling and Disposal of Fluids and Components ..................................... 8 Exhaust Filter Ash Handling and Disposal ............................................................................................ 9 Prepare for Emergencies ...................................................................................................................... 9 Clean Debris from Machine ................................................................................................................ 10 Use Steps and Handholds Correctly ................................................................................................... 10 Start Only From Operator′s Seat ......................................................................................................... 11 Use and Maintain Seat Belt ................................................................................................................ 11 Prevent Unintended Machine Movement ............................................................................................ 11 Avoid Work Site Hazards .................................................................................................................... 12 Keep Riders Off Machine .................................................................................................................... 13 Avoid Backover Accidents .................................................................................................................. 14 Avoid Machine Tip Over ...................................................................................................................... 14 Operating on Slopes ........................................................................................................................... 15 Operating or Traveling On Public Roads ............................................................................................. 15 Inspect and Maintain ROPS ................................................................................................................. 15 Add and Operate Attachments Safely ................................................................................................ 16 Park and Prepare for Service Safely ................................................................................................... 16 Service Cooling System Safely ........................................................................................................... 17 Remove Paint Before Welding or Heating ........................................................................................... 17 Make Welding Repairs Safely ............................................................................................................. 18 Drive Metal Pins Safely ....................................................................................................................... 18 Service Tires Safely ............................................................................................................................ 19 Clean Exhaust Filter Safely ................................................................................................................. 19

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TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Group 01 - Safety Safety and Operator Convenience Features

Safety Features Please remember, the operator is the key to preventing accidents.

1. ROPS/FOPS Cab Protection. Structures designed to help protect the operator are certified to ISO, SAE, and OSHA. Enclosures also deflect sun and rain.

2. Cab with Heater/Defroster. Cab ventilation system circulates both outside and inside air through a filter for a clean working environment. Built-in defroster vents direct air flow for effective window defogging/deicing.

3. Dump Body Service Lock. A mechanical lock is provided for working on or around this machine with the dump body raised.

4. Stop/Backup Lights. Highly visible lights are standard equipment.

5. Backup Alarm. Alerts bystanders when reverse travel direction is selected by the operator.

6. Independent Parking Brake. Is mechanically engaged and hydraulically released. It engages whenever the engine stop switch is turned on or the park brake switch is activated.

7. Articulation Locking Bar. A self-storing mechanical lock is provided for transport or service.

8. Secondary Steering. Ground driven, continuously in operation. Secondary steering indicator light will light when active.

9. Horn. Standard horn is useful when driving or when signaling co-workers.

10. Halogen Lights and Turn Signals. High-intensity halogen drive/work lights and high-visibility turn signals are standard equipment.

11. Engine Fan Guard. A fan guard on both fan doors helps prevent contact with rotating fan blades.

12. Bypass Start Protection. Shielding over the starter terminals helps prevent dangerous bypass starting.

13. Transmission Retarder. Engages whenever the truck is in motion and the operator lets up on the accelerator.

14. Seat Belt Retractors. Help keep belts clean and convenient to use.

15. Mirrors. Large exterior mirrors on both sides offer the operator a view of activity behind the machine.

16. Large Windshield Wiper with Washer. Extra long wiper cleans large windshield area.

Recognize Safety Information

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Section 9000 page 1

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Safety alert Symbols

Safety Alert Symbols This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert for the potential of personal injury.

Follow the precautions and safe operating practices highlighted by this symbol.

A signal word — DANGER, WARNING, or CAUTION — is used with the safety alert symbol. DANGER identifies the most serious hazards.

On your machine, DANGER signs are red in color, WARNING signs are orange, and CAUTION signs are yellow. DANGER and WARNING signs are located near specific hazards. General precautions are on CAUTION labels.

Follow Safety Instructions

Safety Messages Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition.

Replace missing or damaged safety signs. Use this operator’s manual for correct safety sign placement. Be sure that new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer.

There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator′s manual.

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. <- Go to Section TOC

Section 9000 page 2

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Keep your machine in proper working condition. Unauthorized modifications to the machine could impair the function or safety and affect machine life.

If you do not understand any part of this manual and need assistance, contact your John Deere dealer.

Operate Only If Qualified Do not operate this machine unless the operator′s manual has been read carefully, and you have been qualified by supervised training and instruction.

Operator should be familiar with the job site and surroundings before operating. Try all controls and machine functions with the machine in an open area before starting to work.

Know and observe all safety rules that may apply to every work situation and work site.

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Section 9000 page 3

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Wear Protective Equipment

Protective Clothing Guard against injury from flying pieces or metal or debris; wear goggles or safety glasses.

Wear close fitting clothing and safety equipment appropriate to the job.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protection such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. Radio or music headphones are not suitable to use for hearing protection.

Avoid Unauthorized Machine Modifications John Deere recommends using only genuine John Deere replacement parts to ensure machine performance. Never substitute genuine John Deere parts with alternate parts not intended for the application as these can create hazardous situations or hazardous performance. Non-John Deere parts, or any damage or malfunctions resulting from their use, are not covered by any John Deere warranty.

Modifications of this machine, or addition of unapproved products or attachments, may affect machine stability or reliability, and may create a hazard for the operator or others near the machine. The installer of any modification which may affect the electronic controls of this machine is responsible for establishing that the modification does not adversely affect the machine or its performance.

Always contact an authorized dealer before making machine modifications that change the intended use, weight or balance of the machine, or that alter machine controls, performance, or reliability.

Inspect Machine

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Section 9000 page 4

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Inspect Machine Inspect machine carefully each day by walking around it before starting.

Keep all guards and shields in good condition and properly installed. Fix damage and replace worn or broken parts immediately. Pay special attention to hydraulic hoses and electrical wiring.

Stay Clear of Moving Parts

Stay Clear of Moving Parts Entanglements in moving parts can cause serious injury.

Stop engine before examining, adjusting, or maintaining any part of machine with moving parts.

Keep guards and shields in place. Replace any guard or shield that has been removed for access as soon as service or repair is complete.

Avoid High-Pressure Fluids

High Pressure Inspect hydraulic hoses periodically – at least once per year – for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.

Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts. <- Go to Section TOC

Section 9000 page 5

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1 309-748-5636.

Avoid High-Pressure Oils

Avoid High Pressure Oils

Avoid High-Pressure Oils This machine uses a high-pressure hydraulic system. Escaping oil under pressure can penetrate the skin causing serious injury.

Never search for leaks with your hands. Protect hands. Use a piece of cardboard to find location of escaping oil. Stop engine and relieve pressure before disconnecting lines or working on hydraulic system.

If hydraulic oil penetrates your skin, see a doctor immediately. Injected oil must be removed surgically within hours or gangrene could result. Contact a knowledgeable medical source or the Deere & Company Medical Department in Moline, Illinois, U.S.A.

Work In Ventilated Area

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Section 9000 page 6

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Engine exhaust fumes Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.

If you do not have an exhaust pipe extension, open the doors and get outside air into the area.

Prevent Fires

Handle Fuel Safely

Clean Machine Regularly

Carry A Fire Extinguisher Handle Fuel Safely: Store flammable fluids away from fire hazards. Never refuel machine while smoking or when near sparks or flame.

Clean Machine Regularly: Keep trash, debris, grease and oil from accumulating in engine compartment, around fuel lines, hydraulic lines, exhaust components, and electrical wiring. Never store oily rags or flammable materials inside a machine compartment. <- Go to Section TOC

Section 9000 page 7

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Maintain Hoses and Wiring: Replace hydraulic hoses immediately if they begin to leak, and clean up any oil spills. Examine electrical wiring and connectors frequently for damage.

Keep A Fire Extinguisher Available: Always keep a multipurpose fire extinguisher on or near the machine. Know how to use extinguisher properly.

Prevent Battery Explosions

Battery Explosions Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

Handle Chemical Products Safely

Material Safety Data Sheet Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives.

A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques.

Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment.

(See your John Deere dealer for MSDS’s on chemical products used with John Deere equipment.)

Decommissioning: Proper Recycling and Disposal of Fluids and Components

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Section 9000 page 8

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Recycle Waste Safety and environmental stewardship measures must be taken into account when decommissioning a machine and/or component. These measures include the following: Use appropriate tools and personal protective equipment such as clothing, gloves, face shields or glasses, during the removal or handling of objects and materials.

Follow instructions for specialized components.

Release stored energy by lowering suspended machine elements, relaxing springs, disconnecting the battery or other electrical power, and releasing pressure in hydraulic components, accumulators, and other similar systems.

Minimize exposure to components which may have residue from agricultural chemicals, such as fertilizers and pesticides.

Handle and dispose of these components appropriately.

Carefully drain engines, fuel tanks, radiators, hydraulic cylinders, reservoirs, and lines before recycling components. Use leak-proof containers when draining fluids. Do not use food or beverage containers.

Do not pour waste fluids onto the ground, down a drain, or into any water source.

Observe all national, state, and local laws, regulations, or ordinances governing the handling or disposal of waste fluids (example: oil, fuel, coolant, brake fluid); filters; batteries; and, other substances or parts. Burning of flammable fluids or components in other than specially designed incinerators may be prohibited by law and could result in exposure to harmful fumes or ashes.

Service and dispose of air conditioning systems appropriately. Government regulations may require a certified service center to recover and recycle air conditioning refrigerants which could damage the atmosphere if allowed to escape.

Evaluate recycling options for tires, metal, plastic, glass, rubber, and electronic components which may be recyclable, in part or completely.

Contact your local environmental or recycling center, or your John Deere dealer for information on the proper way to recycle or dispose of waste.

Exhaust Filter Ash Handling and Disposal CAUTION: Under federal, state, and local laws or regulations, exhaust filter ash can be classified as a hazardous waste. Hazardous waste must be disposed of in accordance with all applicable federal, state, and local laws or regulations governing hazardous waste disposal. Only a qualified service provider should remove ash from the exhaust filter. Personal protective equipment and clothing, maintained in a sanitary and reliable condition, should be used when handling and cleaning exhaust filter. See your authorized dealer for exhaust filter ash handling and disposal.

Prepare for Emergencies

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Section 9000 page 9

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

First Aid Kit Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

Clean Debris from Machine

Clean Debris From Machine Keep engine compartment, radiator, batteries, hydraulic lines, exhaust components, fuel tank, and operator′s station clean and free of debris.

Clean any oil spills or fuel spills on machine surfaces.

Temperature in engine compartment could go up immediately after engine is stopped. BE ON GUARD FOR FIRES DURING THIS PERIOD. Open access door(s) to cool the engine faster, and clean engine compartment.

Use Steps and Handholds Correctly

Use Handholds And Steps <- Go to Section TOC

Section 9000 page 10

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Prevent falls by facing the machine when you get on and off. Maintain 3-point contact with steps and handrails. Never use machine controls as handholds.

Use extra care when mud, snow, or moisture present slippery conditions. Keep steps clean and free of grease or oil. Never jump when exiting machine. Never mount or dismount a moving machine.

Start Only From Operator′s Seat

Operate Only From Operators Seat Avoid unexpected machine movement. Start engine only while sitting in operator′s seat. Ensure that all controls and working tools are in proper position for a parked machine.

Never attempt to start engine from the ground. Do not attempt to start engine by shorting across the starter solenoid terminals.

Use and Maintain Seat Belt

Use and Maintain Seat Belt Use seat belt when operating machine . Remember to fasten seat belt when loading and unloading from trucks and during other uses.

Examine seat belt frequently. Be sure that webbing is not cut or torn. Replace seat belt immediately if any part is damaged or does not function properly.

The complete seat belt assembly should be replaced every three years, regardless of appearance.

Prevent Unintended Machine Movement

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Section 9000 page 11

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

25-Button Sealed Switch Module (SSM) Park Function LEGEND: 1 2 3

Engine Stop Switch Park Brake Switch Neutral Selection Switch

Be careful not to accidentally actuate controls when coworkers are present.

Ensure dump body is lowered during work interruptions. Push neutral selection switch (3) to engage neutral gear, push park brake switch (2) to engage park brake, and push engine stop switch (1) to stop engine before allowing anyone to approach the machine.

Follow these same precautions before standing up, leaving the operator’s seat, or exiting the machine.

Avoid Work Site Hazards

Contact with Overhead Wires

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Section 9000 page 12

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Operate Only on Solid Footing Avoid contact with gas lines, buried cables and water lines. Call utility line location services to identify all underground utilities before starting work.

Prepare work site properly. Avoid operating near structures or objects that could fall onto the machine. Clear away debris that could move unexpectedly if run over.

Avoid boom or attachment contact with overhead obstacles or overhead electrical lines. Never move machine closer than 3 m (10 ft) plus twice the line insulator length to overhead wires.

Keep bystanders clear at all times. Keep bystanders away from raised booms, attachments, and unsupported loads. Avoid swinging or raising booms, attachments, or loads over or near personnel. Use barricades or a signal person to keep vehicles and pedestrians away. Use a signal person if moving machine in congested areas or where visibility is restricted. Always keep signal person in view. Coordinate hand signals before starting machine.

Operate only on solid footing with strength sufficient to support machine. Be especially alert working near embankments or excavations.

Avoid working under over-hanging embankments or stockpiles that could collapse under or on machine.

Reduce machine speed when operating with tool on or near ground when obstacles may be hidden (e.g., during snow removal or clearing mud, dirt, etc.). At high speeds hitting obstacles (rocks, uneven concrete or manholes) can cause a sudden stop. Always wear your seat belt.

Keep Riders Off Machine

Keep Riders Off Machine Use seat belt at all times.

Only allow operator on machine except when necessary for instruction or short periods of observation.

Riders are subject to injury. They may fall from machine, be caught between machine parts, or be struck by foreign objects.

They also may obstruct operator’s view or impair his ability to operate machine safely. <- Go to Section TOC

Section 9000 page 13

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Use the instructional seat only to accommodate trainers or persons needing to observe machine operation for short periods.

Avoid Backover Accidents

Avoid Backover Accidents Before moving machine, be sure that all persons are clear of machine path. Turn around and look directly for best visibility. Use mirrors to assist in checking all around machine. Keep windows and mirrors clean, adjusted, and in good repair.

Be certain reverse warning alarm is working properly.

Use a signal person when backing if view is obstructed or when in close quarters. Keep signal person in view at all times. Use prearranged hand signals to communicate.

Do not rely on the rear camera and radar object detection systems to determine if personnel are behind the machine. The system has limitations due to maintenance practices, environmental conditions, and operating range.

Avoid Machine Tip Over

Use Seat Belt

Avoid Machine Tip Over Use seat belt at all times. Do not jump if the machine tips. You will be unlikely to jump clear and the machine may crush you.

Use extra care when bin (dump body) is raised. Machine stability is greatly reduced when bin (dump body) is raised.

Drive slowly. Avoid sharp turns and uneven ground. <- Go to Section TOC

Section 9000 page 14

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Be careful on slopes and soft, rocky, or frozen ground. Traction and stability are reduced by slopes and adverse terrain.

Avoid piles of dirt and banks or excavations that may cave in and cause the machine to tip or fall.

Do not overload the machine. Oversize loads reduce machine stability, increase tire flex, and erode travel surfaces. Braking capability and brake life are also reduced.

If machine tips, carefully inspect brake and hydraulic lines, electrical wiring, and machine structure before operating.

Operating on Slopes

Operating on Slopes Avoid side slope travel whenever possible.

Check service brake condition frequently when operating on slopes.

Select low gear speed before starting down slope. The maximum slope you can operate on will be limited by ground conditions and the load being handled.

Use the transmission retarder, exhaust brake, and service brakes to control speed. Sudden brake application with a loaded bin (dump body) could cause loss of machine control.

Operating or Traveling On Public Roads

Operating or Traveling On Public Roads Machines that work near vehicle traffic or travel slower than normal highway speeds must have proper lighting and markings to assure they are visible to other drivers.

Install additional lights, beacon lights, slow moving vehicle (SMV) emblems, or other devices and use as required to make the machine visible and identify it as a work machine. Check state and local regulations to assure compliance. Keep these devices clean and in working condition.

Inspect and Maintain ROPS A damaged rollover protective structure (ROPS) should be replaced, not reused.

The protection offered by ROPS could be impaired if ROPS is subjected to structural damage, is involved in an overturn incident, or is in any way altered by welding, bending, drilling, or cutting. <- Go to Section TOC

Section 9000 page 15

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

If ROPS was loosened or removed for any reason, inspect it carefully before operating the machine again.

To maintain the ROPS: Replace missing hardware using correct grade hardware.

Check hardware torque.

Check isolation mounts for damage, looseness, or wear; replace them if necessary.

Check ROPS for cracks or physical damage.

Add and Operate Attachments Safely Always verify compatibility of attachments by contacting your authorized dealer. Adding unapproved attachments could affect machine stability or reliability and could create a hazard for others near the machine.

Ensure that a qualified person is involved in attachment installation. Add guards to machine if operator protection is required or recommended. Verify that all connections are secure and attachment responds properly to controls.

Carefully read attachment manual and follow all instructions and warnings. In an area free of bystanders and obstructions, carefully operate attachment to learn its characteristics and range of motion.

Park and Prepare for Service Safely

Do Not Operate Tag

Support Machine Properly Warn others of service work. Always park and prepare your machine for service or repair properly.

Park machine on a level surface.

Lower bin (dump body) unless raised position is required for service.

Engage park brake.

Stop engine.

Lower struts completely.

Attach a “Do Not Operate” tag in an obvious place in the operator′s station.

Install the articulation lock bar.

Install service locks if bin (dump body) or cab is raised for service. <- Go to Section TOC

Section 9000 page 16

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Securely support machine before working under it.

Install wheel chocks to ensure that machine cannot move backward or forward during service.

Understand service procedures before beginning repairs. Keep service area clean and dry. Use two people whenever the engine must be running for service work.

Service Cooling System Safely

Cooling System Explosive release of fluids from pressurized cooling system can cause serious burns.

Do not service radiator through the radiator cap. Only fill through the surge tank filler cap. Shut off engine. Only remove surge tank filler cap when cool enough to touch with bare hands. Slowly loosen cap to relieve pressure before removing completely.

Remove Paint Before Welding or Heating

Toxic Fumes Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.

Remove paint before heating: Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding.

If you sand or grind paint, avoid breathing the dust. Wear an approved respirator.

If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

Do not use a chlorinated solvent in areas where welding will take place.

Do all work in an area that is well ventilated to carry toxic fumes and dust away.

Dispose of paint and solvent properly. <- Go to Section TOC

Section 9000 page 17

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Make Welding Repairs Safely

Heating Near Pressurized Fluid Lines IMPORTANT: Disable electrical power before welding. Turn off main battery switch and disconnect positive (+) and negative (-) battery cables.

Do not weld or apply heat on any part of a reservoir or tank that has contained oil or fuel. Heat from welding and cutting can cause oil, fuel, or cleaning solution to create gases which are explosive, flammable, or toxic.

Avoid welding or heating near pressurized fluid lines. Flammable spray may result and cause severe burns if pressurized lines malfunction as a result of heating. Do not let heat go beyond work area to nearby pressurized lines.

Remove paint properly. Do not inhale paint dust or fumes. Use a qualified welding technician for structural repairs. Make sure there is good ventilation. Wear eye protection and protective equipment when welding.

Drive Metal Pins Safely

Hardened Metal Parts Always wear protective goggles or safety glasses and other protective equipment before striking hardened parts. Hammering hardened metal parts such as pins and bucket teeth could dislodge chips at high velocity.

Use a soft hammer or a brass bar between hammer and object to prevent chipping.

<- Go to Section TOC

Section 9000 page 18

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Service Tires Safely

Explosive Tire and Rim Parts Explosive separation of a tire and rim parts can cause serious injury or death.

Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.

Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

Clean Exhaust Filter Safely

<- Go to Section TOC

Section 9000 page 19

TM12406-OPERATION AND TEST MANUAL

Section 9000 - GENERAL INFORMATION

Group 01: Safety

Fire Safety

Hand Over Flame

Moving Parts

<- Go to Section TOC

Section 9000 page 20

TM12406-OPERATION AND TEST MANUAL

DIAGNOSTICS

(g) by Belgreen v2.0

Stop During exhaust filter cleaning operations, the engine may run at elevated idle and hot temperatures for an extended period of time. Exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials.

Keep machine away from people, animals, or structures which may be susceptible to harm or damage from hot exhaust gases or components. Avoid potential fire or explosion hazards from flammable materials and vapors near the exhaust. Keep exhaust outlet away from people and anything that can melt, burn, or explode.

Closely monitor machine and surrounding area for smoldering debris during and after exhaust filter cleaning.

Adding fuel while an engine is running can create a fire or explosion hazard. Always stop engine before refueling machine and clean up any spilled fuel.

Always make sure that engine is stopped while hauling machine on a truck or trailer.

Contact with exhaust components while still hot can result in serious personal injury.

Avoid contact with these components until cooled to safe temperatures.

If service procedure requires engine to be running: Only engage power-driven parts required by service procedure Ensure that other people are clear of operator station and machine Keep hands, feet, and clothing away from power-driven parts.

Always disable movement (neutral), set the parking brake or mechanism and disconnect power to attachments or tools before leaving the operator’s station.

Shut off engine and remove key (if equipped) before leaving the machine unattended.

<- Go to Section TOC

Section 9001 page 21

TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

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Section 9001 - DIAGNOSTICS Table of contents Group 10 - Transmission Control Unit (TCU) Diagnostic Trouble Codes ......................................... 1 Battery Low Undervoltage Diagnostic Procedure ................................................................................. 1 Battery Overvoltage Diagnostic Procedure ........................................................................................... 2 Battery Undervoltage Diagnostic Procedure ......................................................................................... 4 Battery Undervoltage During Engine Start Diagnostic Procedure ......................................................... 6 EC-II Internal 5V Power Supply Overvoltage Diagnostic Procedure ...................................................... 8 EC-II Internal 5V Power Supply Undervoltage Diagnostic Procedure .................................................. 10 EC-II Internal 7V Power Supply Undervoltage Diagnostic Procedure .................................................. 11 Speed Sensor Supply Overvoltage Diagnostic Procedure ................................................................... 12 Speed Sensor Supply Undervoltage Diagnostic Procedure ................................................................. 14 Speed Sensor voltage Low Diagnostic Procedure ............................................................................... 15 Temp/Oil Filt Supply Overvoltage Diagnostic Procedure .................................................................... 17 Temp/Oil Filt Supply Undervoltage Diagnostic Procedure ................................................................... 19 Temp/Oil Filt Supply Voltage Low Diagnostic Procedure ..................................................................... 20 Supply 1 For Sensors Overvoltage Diagnostic Procedure ................................................................... 22 Supply 1 For Sensors Undervoltage Diagnostic Procedure ................................................................. 24 Supply 1 For Sensors Short to Ground Diagnostic Procedure ............................................................. 25 Propvalve Supply 1 Overvoltage Diagnostic Procedure ...................................................................... 27 Propvalve Supply 1 Undervoltage Diagnostic Procedure .................................................................... 28 VPS1 Power Supply Voltage Low Diagnostic Procedure ...................................................................... 29 Propvalve Supply 2 Overvoltage Diagnostic Procedure ...................................................................... 31 Propvalve Supply 2 Undervoltage Diagnostic Procedure .................................................................... 32 VPS2 Power Supply Voltage Low Diagnostic Procedure ...................................................................... 33 TCU Overtemp Diagnostic Procedure ................................................................................................. 34 TCU Temp Invalid Diagnostic Procedure ............................................................................................. 35 Internal Error 1 Diagnostic Procedure ................................................................................................. 35 Internal Error 2 Diagnostic Procedure ................................................................................................. 36 Internal Error 3 Diagnostic Procedure ................................................................................................. 36 Internal Error 4 Diagnostic Procedure ................................................................................................. 37 Unknown Transmission Control Unit (TCU) Hardware Detected Diagnostic Procedure ....................... 38 Turbine Speed Unknown Input Diagnostic Procedure ......................................................................... 39 Turbine Speed Sensor Input Overvoltage Diagnostic Procedure ........................................................ 41 Turbine Speed Sensor Voltage Low Diagnostic Procedure .................................................................. 43 Turbine Speed Input Speed Mismatch Diagnostic Procedure ............................................................. 45 Turbine Speed Error ROT DIR Unknown Diagnostic Procedure ........................................................... 47 Turbine Speed Error Speed Unknown Diagnostic Procedure .............................................................. 49 Turbine Speed Error ROT DIR Mismatch Diagnostic Procedure ........................................................... 51 Speed Sensor 1 Unknown Input Diagnostic Procedure ....................................................................... 53 Speed Sensor 1 Overvoltage Diagnostic Procedure ............................................................................ 55 Speed Sensor 1 Voltage Low Diagnostic Procedure ............................................................................ 57 Speed Sensor 1 Speed Mismatch Diagnostic Procedure ..................................................................... 59 Speed Sensor 1 DIR ROT Unknown Diagnostic Procedure .................................................................. 61 Speed Sensor 1 Speed Unknown Diagnostic Procedure ..................................................................... 63 Speed Sensor 1 DIR ROT Mismatch Diagnostic Procedure .................................................................. 65 Speed Sensor 2 Unknown Input Diagnostic Procedure ....................................................................... 67 Speed Sensor 2 Overvoltage Diagnostic Procedure ............................................................................ 69 Speed Sensor 2 Voltage Low Diagnostic Procedure ............................................................................ 71 Speed Sensor 2 Speed Mismatch Diagnostic Procedure ..................................................................... 73 Speed Sensor 2 DIR ROT Unknown Diagnostic Procedure .................................................................. 75 Speed Sensor 2 Speed Unknown Diagnostic Procedure ..................................................................... 77 <- Go to Global Table of contents

TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

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Speed Sensor 2 DIR ROT Mismatch Diagnostic Procedure .................................................................. 79 Output Speed Sensor Unknown Input Diagnostic Procedure .............................................................. 81 Output Speed Sensor Overvoltage Diagnostic Procedure ................................................................... 83 Output Speed Sensor Voltage Low Diagnostic Procedure ................................................................... 85 Output Speed Sensor Speed Mismatch Diagnostic Procedure ............................................................ 87 Output Speed Sensor DIR ROT Unknown Diagnostic Procedure ......................................................... 89 Output Speed Sensor Speed Unknown Diagnostic Procedure ............................................................ 91 Output Speed Sensor DIR ROT Mismatch Diagnostic Procedure ......................................................... 93 Unknown Electrical Component at Speed Sensor Input 5 Diagnostic Procedure ................................ 95 Speed Sensor Input 5 Overvoltage Diagnostic Procedure .................................................................. 97 Speed Sensor Input 5 Open or Short to Ground Diagnostic Procedure ............................................... 99 Unknown Electrical Component at Voltage Input 1 Diagnostic Procedure ........................................ 101 Unknown Electrical Component at Voltage Input 2 Diagnostic Procedure ........................................ 103 Sump Temp Input Unknown Input Diagnostic Procedure .................................................................. 105 Sump Temp Sensor Voltage High Diagnostic Procedure .................................................................. 107 Sump Temp Sensor Overvoltage Diagnostic Procedure ................................................................... 109 Sump Temp Sensor Voltage Low Diagnostic Procedure ................................................................... 111 Torq/RTDR Temp Snsr Unknown Input Diagnostic Procedure ........................................................... 113 Torq/RTDR Temp Snsr Unknown Voltage High Diagnostic Procedure ............................................... 115 Torq/RTDR Temp Snsr Overvoltage Diagnostic Procedure ............................................................... 117 Torq/RTDR Temp Snsr Ground Low Diagnostic Procedure ................................................................ 118 Unknown Electrical Component at Current Input 1 Diagnostic Procedure ........................................ 120 Unknown Electrical Component at Current Input 2 Diagnostic Procedure ........................................ 122 Oil Filt Rest Switch Overvoltage Diagnostic Procedure ..................................................................... 124 Oil Filt Rest Switch Undervoltage Diagnostic Procedure ................................................................... 126 Oil Filt Rest Switch Voltage Low Diagnostic Procedure ..................................................................... 128 Clutch A Slip Unintentional Slip Diagnostic Procedure ...................................................................... 130 Current Output 1 Unknown ELC Comp Diagnostic Procedure ........................................................... 132 Clutch A Propvalve Voltage High Diagnostic Procedure ................................................................... 134 Clutch A Propvalve Current Low Diagnostic Procedure ..................................................................... 136 Clutch A Propvalve Ground Low Diagnostic Procedure ..................................................................... 138 Clutch A Propvalve Short to ALT Valve Diagnostic Procedure ........................................................... 140 Clutch B Slip Unintentional Slip Diagnostic Procedure ...................................................................... 142 Current Output 2 Unknown ELC Comp Diagnostic Procedure ........................................................... 144 Clutch B Propvalve Voltage High Diagnostic Procedure ................................................................... 146 Clutch B Propvalve Current Low Diagnostic Procedure ..................................................................... 148 Clutch B Propvalve Ground Low Diagnostic Procedure ..................................................................... 150 Clutch B Propvalve Short to ALT Valve Diagnostic Procedure ........................................................... 152 Clutch C Slip Unintentional Slip Diagnostic Procedure ...................................................................... 154 Current Output 3 Unknown ELC Comp Diagnostic Procedure ........................................................... 156 Clutch C Propvalve Voltage High Diagnostic Procedure ................................................................... 158 Clutch C Propvalve Current Low Diagnostic Procedure ..................................................................... 160 Clutch C Propvalve Ground Low Diagnostic Procedure ..................................................................... 162 Clutch C Propvalve Short to ALT Valve Diagnostic Procedure ........................................................... 164 Clutch D Slip Unintentional Slip Diagnostic Procedure ..................................................................... 166 Current Output 4 Unknown ELC Comp Diagnostic Procedure ........................................................... 168 Clutch D Propvalve Voltage High Diagnostic Procedure ................................................................... 170 Clutch D Propvalve Current Low Diagnostic Procedure .................................................................... 172 Clutch D Propvalve Ground Low Diagnostic Procedure ..................................................................... 174 Clutch D Propvalve Short to ALT Valve Diagnostic Procedure .......................................................... 176 Clutch R Slip Unintentional Slip Diagnostic Procedure ...................................................................... 178 Current Output 5 Unknown ELC Comp Diagnostic Procedure ........................................................... 180 Clutch R Propvalve Voltage High Diagnostic Procedure ................................................................... 182 <- Go to Global Table of contents

TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

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Clutch R Propvalve Current Low Diagnostic Procedure ..................................................................... 184 Clutch R Propvalve Ground Low Diagnostic Procedure ..................................................................... 186 Clutch R Propvalve Short to ALT Valve Diagnostic Procedure ........................................................... 188 Clutch F Slip Unintentional Slip Diagnostic Procedure ...................................................................... 190 Current Output 6 Unknown ELC Comp Diagnostic Procedure ........................................................... 192 Clutch F Propvalve Voltage High Diagnostic Procedure .................................................................... 194 Cutch F Propvalve Current Low Diagnostic Procedure ...................................................................... 196 Clutch F Propvalve Voltage Low Diagnostic Procedure ..................................................................... 198 Clutch F Propvalve Short to ALT Valve Diagnostic Procedure ........................................................... 200 Clutch V Slip Unintentional Slip Diagnostic Procedure ...................................................................... 202 Current Output 7 Unknown ELC Comp Diagnostic Procedure ........................................................... 204 Clutch V Propvalve Voltage High Diagnostic Procedure ................................................................... 206 Clutch V Propvalve Current Low Diagnostic Procedure ..................................................................... 208 Clutch V Propvalve Ground Low Diagnostic Procedure ..................................................................... 210 Clutch V Propvalve Short to ALT Valve Diagnostic Procedure ........................................................... 212 Clutch E Slip Unintentional Slip Diagnostic Procedure ...................................................................... 214 Current Output 8 Unknown ELC Comp Diagnostic Procedure ........................................................... 216 Clutch E Propvalve Voltage High Diagnostic Procedure .................................................................... 218 Cutch E Propvalve Current Low Diagnostic Procedure ...................................................................... 220 Clutch E Propvalve Voltage Low Diagnostic Procedure ..................................................................... 222 Clutch E Propvalve Short to ALT Valve Diagnostic Procedure ........................................................... 224 TORQ CVTR Slip Unintentional Slip Diagnostic Procedure ................................................................ 226 Current Output 9 Unknown ELC Comp Diagnostic Procedure ........................................................... 228 TORQ CVTR Propvalve Voltage High Diagnostic Procedure .............................................................. 230 TORQ CVTR Propvalve Current Low Diagnostic Procedure ............................................................... 232 TORQ CVTR Propvalve Voltage Low Diagnostic Procedure ............................................................... 234 TORQ CVTR Propvalve Short to ALT Valve Diagnostic Procedure ..................................................... 236 Current Output 10 Unknown ELC COMP Diagnostic Procedure ......................................................... 238 Retarder Propvalve Voltage High Diagnostic Procedure ................................................................... 240 Retarder Propvalve Current Low Diagnostic Procedure .................................................................... 242 Retarder Propvalve Voltage Low Diagnostic Procedure .................................................................... 244 Retarder Propvalve Short to ALT Valve Diagnostic Procedure .......................................................... 246 Current Output 11 Unknown ELC Comp Diagnostic Procedure ......................................................... 248 DIF Lock Propvalve Voltage High Diagnostic Procedure ................................................................... 250 DIF Lock Propvalve Current Low Diagnostic Procedure .................................................................... 252 DIF Lock Propvalve Voltage Low Diagnostic Procedure .................................................................... 254 DIF Lock Propvalve Short to ALT Valve Diagnostic Procedure .......................................................... 256 Trans Sump Oil Over Temperature Diagnostic Procedure ................................................................ 258 Trans Sump Oil Over Temperature Diagnostic Procedure ................................................................ 260 Retarder Oil Over Temperature Diagnostic Procedure ..................................................................... 262 Retarder Oil Moderately Severe Over Temperature Diagnostic Procedure ....................................... 264 Torque Converter Oil Over Temperature Diagnostic Procedure ....................................................... 266 Torque Converter Oil Moderately Severe Over Temperature Diagnostic Procedure ......................... 268 Filter Switch Signal Out of Range Diagnostic Procedure ................................................................... 270 Oil Filter Contaminated Diagnostic Procedure .................................................................................. 272 Trans Input Torque Too High Diagnostic Procedure .......................................................................... 273 Trans Output Overspeed Diagnostic Procedure ................................................................................ 274 Trans Calibration Data Lost Diagnostic Procedure ............................................................................ 276 Vehicle CAN Failure Diagnostic Procedure ........................................................................................ 278 Service CAN Failure Diagnostic Procedure ....................................................................................... 279 ECU Connection Loss Diagnostic Procedure ..................................................................................... 280 VCU Connection Loss Diagnostic Procedure ..................................................................................... 282 Park Brake Controller Connection Loss Diagnostic Procedure .......................................................... 284 <- Go to Global Table of contents

TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

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TC1 MSG Failure Invalid or Time-out Diagnostic Procedure .............................................................. 286 EEC1 MSG Failure Invalid or Time-out Diagnostic Procedure ............................................................ 287 EEC2 MSG Failure Invalid or Time-out Diagnostic Procedure ............................................................ 288 EEC3 MSG Failure Invalid or Time-out Diagnostic Procedure ............................................................ 289 EC1 MSG Failure Invalid or Time-out Diagnostic Procedure .............................................................. 290 B MSG Failure Invalid or Time-out Diagnostic Procedure .................................................................. 291 EBC1 MSG Failure Invalid or Time-out Diagnostic Procedure ............................................................ 292 CCVS MSG Failure Invalid or Time-out Diagnostic Procedure ........................................................... 293 V1 MSG Failure Invalid or Time-out Diagnostic Procedure ................................................................ 294 TSC1R MSG Failure Invalid or Time-out Diagnostic Procedure .......................................................... 295 JBERC1 MSG Failure Invalid or Time-out Diagnostic Procedure ........................................................ 296 JBRC MSG Failure Invalid or Time-out Diagnostic Procedure ............................................................ 297 Operation MODE CMD Invalid Command Diagnostic Procedure ....................................................... 297 Transmission CMD Invalid Command Diagnostic Procedure ............................................................. 298 DIFF Lock CMD Invalid Command Diagnostic Procedure .................................................................. 299 Torq Converter CMD Invalid Command Diagnostic Procedure .......................................................... 299 Retarder CMD Invalid Command Diagnostic Procedure .................................................................... 300 Machine Configuration Invalid Command Diagnostic Procedure ...................................................... 300 Testmode Not Active Diagnostic Procedure ...................................................................................... 301 Overspeed Engine Diagnostic Procedure .......................................................................................... 302 Engine Speed Limitation Not Effective Diagnostic Procedure ........................................................... 303 Engine Speed Demand is Not Effective Diagnostic Procedure .......................................................... 304 Engine Torque Limitation Not Effective Diagnostic Procedure .......................................................... 305 Engine Torque Demand is Not Effective Diagnostic Procedure ......................................................... 306 Neutral Shift For Engine Protection Diagnostic Procedure ................................................................ 307 Engine Brake Demand is Not Effective Diagnostic Procedure .......................................................... 309 Safety Function Error Diagnostic Procedure ..................................................................................... 310 Transmission Protection—Unwanted Movement Diagnostic Procedure ............................................ 310 Transmission Protection—Movement in Wrong Direction Diagnostic Procedure .............................. 311 Transmission Protection—Limited Acceleration Blocked Diagnostic Procedure ................................ 312 Transmission Protection—Limited Acceleration Downshift Diagnostic Procedure ............................ 312 Transmission Protection—Wrong Reverse Output Diagnostic Procedure .......................................... 313 Transmission Protection—Unwanted Direction Change Diagnostic Procedure ................................. 314 Transmission Protection—Limits Torque Diagnostic Procedure ........................................................ 314 Transmission Protection—Limited Delay for Engaging in Gear Diagnostic Procedure ...................... 315 Safety Related Error In Transmission Diagnostic Procedure ............................................................. 316 Safety ERR In Vehicle Comm Diagnostic Procedure ......................................................................... 316 Safety Error Reaction Failed Diagnostic Procedure .......................................................................... 317 Neutral W/Vehicle Movement Diagnostic Procedure ......................................................................... 318 Group 20 - Engine Control Unit (ECU) Diagnostic Trouble Codes ................................................ 320 Throttle Input Sensor Voltage High Diagnostic Procedure ................................................................ 320 Throttle Input Sensor Voltage Low Diagnostic Procedure ................................................................. 322 Coolant Level Very Low Diagnostic Procedure .................................................................................. 324 Coolant Level Mechanical Fault Diagnostic Procedure ...................................................................... 327 Coolant Level Slightly Low Diagnostic Procedure ............................................................................. 329 Engine Coolant Level Moderately Low Diagnostic Procedure ........................................................... 331 000157.16 - Fuel Rail Pressure Very High ........................................................................................ 334 000157.17 - Fuel Rail Pressure Low when Starting ........................................................................... 335 Battery Voltage High Diagnostic Procedure ...................................................................................... 335 Battery Voltage Low Diagnostic Procedure ....................................................................................... 336 Engine Overspeed Moderately High Diagnostic Procedure ............................................................... 337 Starter Relay Voltage High Diagnostic Procedure ............................................................................. 338 Starter Relay Voltage Low Diagnostic Procedure .............................................................................. 340 <- Go to Global Table of contents

TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

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Starter Relay Current Low Diagnostic Procedure .............................................................................. 341 Starter Relay Current High Diagnostic Procedure ............................................................................. 343 Starter Relay Start Time Moderately High Diagnostic Procedure ..................................................... 344 CCU CAN Communication Error Diagnostic Procedure ...................................................................... 345 No Alternator Condition Exists Diagnostic Procedure ....................................................................... 347 Ether Start Aid Solenoid Current High Diagnostic Procedure ............................................................ 349 DPF Soot Load Above Normal Operating Level Diagnostic Procedure .............................................. 350 Group 30 - Chassis Control Unit (CCU) Diagnostic Trouble Codes ............................................... 351 Fuel Level Sensor Voltage High Diagnostic Procedure ..................................................................... 351 Fuel Level Sensor Voltage Low Diagnostic Procedure ...................................................................... 353 Brake Pressure Very Low Diagnostic Procedure ............................................................................... 355 Model Unknown Diagnostic Procedure ............................................................................................. 356 Tire Pressure Very Low Diagnostic Procedure .................................................................................. 357 Tire Pressure Moderately High Diagnostic Procedure ....................................................................... 359 Tire Pressure Moderately Low Diagnostic Procedure ........................................................................ 361 Tire Temperature Moderately High Diagnostic Procedure ................................................................ 363 Invalid App Config Diagnostic Procedure .......................................................................................... 364 Park Brake Actuator Voltage High Diagnostic Procedure .................................................................. 365 Park Brake Actuator Current Low Diagnostic Procedure ................................................................... 367 Park Brake Actuator Current High Diagnostic Procedure .................................................................. 369 Controller Not Programmed Diagnostic Procedure ........................................................................... 370 Controller Fault Diagnostic Procedure .............................................................................................. 370 CAN Lost Message Diagnostic Procedure ......................................................................................... 371 CAN BUS Off Diagnostic Procedure ................................................................................................... 372 Stop Lamp Circuit Voltage High Diagnostic Procedure ..................................................................... 373 Stop Lamp Circuit Voltage Low Diagnostic Procedure ...................................................................... 375 Stop Lamp Circuit Current Low Diagnostic Procedure ...................................................................... 377 Tire Sensor Fault Diagnostic Procedure ............................................................................................ 377 Brake Light Switch Voltage Low Diagnostic Procedure ..................................................................... 379 Fan Solenoid Voltage High Diagnostic Procedure ............................................................................. 380 Fan Solenoid Current Low Diagnostic Procedure .............................................................................. 382 Fan Solenoid Current High Diagnostic Procedure ............................................................................. 383 Fan Solenoid Current Moderately High Diagnostic Procedure .......................................................... 385 Fan Solenoid Voltage Slightly Low Diagnostic Procedure ................................................................. 387 Fan Solenoid Voltage Moderately Low Diagnostic Procedure ........................................................... 388 Articulation Sensor Voltage High Diagnostic Procedure ................................................................... 389 Articulation Sensor Voltage Low Diagnostic Procedure .................................................................... 391 EBS Voltage Low Diagnostic Procedure ............................................................................................ 393 EBS Brake Switch Bad Device Diagnostic Procedure ........................................................................ 395 CAN 2 Lost Message Diagnostic Procedure ...................................................................................... 396 CAN BUS Off Diagnostic Procedure ................................................................................................... 396 Air Conditioning Thermal Switch Voltage Low Diagnostic Procedure ................................................ 397 Air Conditioning Clutch Voltage High Diagnostic Procedure ............................................................. 398 Air Conditioning Clutch Current Low Diagnostic Procedure .............................................................. 399 Air Conditioning Clutch Current High Diagnostic Procedure ............................................................. 401 Hydraulic Temperature Very High Diagnostic Procedure .................................................................. 403 Hydraulic Oil Temperature Sensor Voltage High Diagnostic Procedure ............................................ 404 Hydraulic Oil Temperature Sensor Voltage Low Diagnostic Procedure ............................................. 406 Fan Speed High Diagnostic Procedure .............................................................................................. 407 Fan Speed Low Diagnostic Procedure ............................................................................................... 407 Fan Speed Sensor Bad Freq Data Diagnostic Procedure .................................................................. 409 Tire Sensor Batteries Low Diagnostic Procedure .............................................................................. 410 Hydraulic Oil Filter Pressure Very Low Diagnostic Procedure ........................................................... 411 <- Go to Global Table of contents

TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

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Hydraulic Oil Filter Voltage High Diagnostic Procedure .................................................................... 413 Hydraulic Oil Filter Stuck Open Diagnostic Procedure ...................................................................... 413 ECU CAN Comm Bad Update Rate Diagnostic Procedure ................................................................. 415 TCU CAN Comm Bad Update Rate Diagnostic Procedure ................................................................. 417 CMU CAN Comm Bad Update Rate Diagnostic Procedure ................................................................. 419 TPM CAN Comm Bad Update Rate Diagnostic Procedure ................................................................. 421 OBW CAN Comm Bad Update Rate Diagnostic Procedure ................................................................ 423 OC3 CAN Comm Bad Update Rate Diagnostic Procedure ................................................................. 424 OC4 CAN Comm Bad Update Rate Diagnostic Procedure ................................................................. 426 JDL CAN Comm Bad Update Rate Diagnostic Procedure ................................................................... 428 Hi Beam Headlight Switch Voltage Low Diagnostic Procedure ......................................................... 430 Hi Beam Headlight Voltage High Diagnostic Procedure .................................................................... 431 Hi Beam Headlight Current Low Diagnostic Procedure ..................................................................... 432 Hi Beam Headlight Current High Diagnostic Procedure .................................................................... 433 Lo Beam Headlight Voltage High Diagnostic Procedure ................................................................... 435 Lo Beam Headlight Current Low Diagnostic Procedure .................................................................... 436 Lo Beam Headlight Current High Diagnostic Procedure ................................................................... 437 Work Lights Voltage High Diagnostic Procedure ............................................................................... 439 Work Lights Current Low Diagnostic Procedure ................................................................................ 440 Work Lights Voltage Low Diagnostic Procedure ................................................................................ 441 Left Turn Signal Voltage High Diagnostic Procedure ........................................................................ 443 Left Turn Signal Current Low Diagnostic Procedure ......................................................................... 445 Left Turn Signal Current High Diagnostic Procedure ........................................................................ 446 Right Turn Signal Voltage High Diagnostic Procedure ...................................................................... 448 Right Turn Signal Current Low Diagnostic Procedure ....................................................................... 450 Right Turn Signal Current High Diagnostic Procedure ...................................................................... 451 Rotating Beacon Voltage High Diagnostic Procedure ....................................................................... 453 Rotating Beacon Current Low Diagnostic Procedure ........................................................................ 454 Rotating Beacon Current High Diagnostic Procedure ....................................................................... 455 Backup Light and Alarm Voltage High Diagnostic Procedure ............................................................ 457 Backup Light and Alarm Current Low Diagnostic Procedure ............................................................. 459 Backup Light and Alarm Current High Diagnostic Procedure ............................................................ 461 Low Brake Pressure Switch Voltage High Diagnostic Procedure ....................................................... 463 Low Brake Pressure Switch Volage Low Diagnostic Procedure ......................................................... 465 Articulation Reverse Light Voltage High Diagnostic Procedure ........................................................ 467 Articulation Reverse Light Current Low Diagnostic Procedure .......................................................... 468 Articulation Reverse Light Current High Diagnostic Procedure ......................................................... 469 Horn Voltage High Diagnostic Procedure .......................................................................................... 471 Horn Current Low Diagnostic Procedure ........................................................................................... 472 Horn Current High Diagnostic Procedure .......................................................................................... 473 Mirror Heater Voltage High Diagnostic Procedure ............................................................................ 475 Mirror Heater Current Low Diagnostic Procedure ............................................................................. 477 Mirror Heater Current High Diagnostic Procedure ............................................................................ 479 Neutral Mismatch Mechanical Fault Diagnostic Procedure ............................................................... 480 Park Brake Not Holding Diagnostic Procedure .................................................................................. 481 Turn Signal Switch Voltage Low Diagnostic Procedure ..................................................................... 482 Sensor Supply 1 Voltage High Diagnostic Procedure ........................................................................ 484 Sensor Supply 1 Voltage Low Diagnostic Procedure ......................................................................... 485 Sensor Supply 2 Voltage High Diagnostic Procedure ........................................................................ 487 Sensor Supply 2 Voltage Low Diagnostic Procedure ......................................................................... 488 Sensor Supply 3 Voltage High Diagnostic Procedure ........................................................................ 490 Sensor Supply 3 Voltage Low Diagnostic Procedure ......................................................................... 491 HVAC Mode Control Actuator Voltage High Diagnostic Procedure .................................................... 493 <- Go to Global Table of contents

TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

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HVAC Mode Control Actuator Current High Diagnostic Procedure .................................................... 495 HVAC Recirculation Door Control Actuator Voltage High Diagnostic Procedure ............................... 497 HVAC Recirculation Door Control Actuator Current High Diagnostic Procedure ............................... 499 HVAC Temperature Control Actuator Voltage High Diagnostic Procedure ........................................ 501 HVAC Temperature Control Actuator Current High Diagnostic Procedure ........................................ 503 Fan 2 Reverse Sol Voltage High Diagnostic Procedure ..................................................................... 505 Fan 2 Reverse Sol Current Low Diagnostic Procedure ...................................................................... 506 Fan 2 Reverse Sol Current High Diagnostic Procedure ..................................................................... 507 Fan 2 Speed Very High Diagnostic Procedure .................................................................................. 508 Fan 2 Speed Very Low Diagnostic Procedure ................................................................................... 509 Fan 2 Speed Bad Freq Data Diagnostic Procedure ........................................................................... 511 Fan 2 Solenoid Voltage High Diagnostic Procedure .......................................................................... 513 Fan 2 Solenoid Current Low Diagnostic Procedure ........................................................................... 514 Fan 2 Solenoid Current High Diagnostic Procedure .......................................................................... 515 Fan 2 Current Moderately High Diagnostic Procedure ...................................................................... 517 Fan 2 Voltage Slightly Low Diagnostic Procedure ............................................................................. 519 Fan 2 Voltage Moderately Low Diagnostic Procedure ....................................................................... 520 12V Power Converter Voltage High Diagnostic Procedure ................................................................ 522 12V Power Converter Voltage Low Diagnostic Procedure ................................................................. 524 OBW Strain Gauge Error Diagnostic Procedure ................................................................................ 526 Converter Output Voltage Low Diagnostic Procedure ....................................................................... 528 Intermittent Configuration Error Diagnostic Procedure .................................................................... 529 HVAC Blower HI Speed Current Low Diagnostic Procedure ............................................................... 530 HVAC Blower HI Speed Current High Diagnostic Procedure .............................................................. 532 HVAC Blower Medium Speed Current Low Diagnostic Procedure ..................................................... 534 HVAC Blower Medium Speed Current High Diagnostic Procedure .................................................... 536 HVAC Blower Low Speed Current Low Diagnostic Procedure ............................................................ 538 HVAC Blower Low Speed Current High Diagnostic Procedure ........................................................... 540 Body Raise Solenoid Voltage High Diagnostic Procedure ................................................................. 542 Body Raise Solenoid Current Low Diagnostic Procedure .................................................................. 544 Body Raise Solenoid Current High Diagnostic Procedure ................................................................. 545 Body Raise Solenoid Moderately High Diagnostic Procedure ............................................................ 547 Body Raise Solenoid Slightly Low Diagnostic Procedure ................................................................... 549 Body Raise Solenoid Moderately Low Diagnostic Procedure ............................................................. 550 Mid Axle Oil Filter Restricted Diagnostic Procedure .......................................................................... 551 Mid Axle Oil Filter Voltage High Diagnostic Procedure ...................................................................... 552 Mid Axle Oil Filter Stuck Open Diagnostic Procedure ........................................................................ 552 Rear Axle Oil Filter Restricted Diagnostic Procedure ........................................................................ 553 Rear Axle Oil Filter Voltage High Diagnostic Procedure .................................................................... 555 Rear Axle Oil Filter Stuck Open Diagnostic Procedure ...................................................................... 555 Front Axle CDL Pressure Very High Diagnostic Procedure ................................................................ 557 Front Axle CDL Pressure Very Low Diagnostic Procedure ................................................................. 559 Mid Axle CDL Pressure Very High Diagnostic Procedure ................................................................... 561 Front Axle CDL Pressure Very Low Diagnostic Procedure ................................................................. 563 Rear Axle CDL Pressure Very High Diagnostic Procedure ................................................................. 565 Rear Axle CDL Pressure Very Low Diagnostic Procedure .................................................................. 567 Body Down Solenoid Moderately High Diagnostic Procedure ........................................................... 569 Body Down Solenoid Slightly Low Diagnostic Procedure .................................................................. 571 Body Down Solenoid Moderately Low Diagnostic Procedure ............................................................ 572 Front CDL Solenoid Voltage High Diagnostic Procedure ................................................................... 574 Front CDL Solenoid Current Low Diagnostic Procedure .................................................................... 575 Front CDL Solenoid Current High Diagnostic Procedure ................................................................... 577 Middle CDL Solenoid Voltage High Diagnostic Procedure ................................................................. 579 <- Go to Global Table of contents

TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

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Middle CDL Solenoid Current Low Diagnostic Procedure .................................................................. 580 Middle CDL Solenoid Current High Diagnostic Procedure ................................................................. 582 Rear CDL Solenoid Voltage High Diagnostic Procedure .................................................................... 584 Rear CDL Solenoid Current Low Diagnostic Procedure ..................................................................... 585 Rear CDL Solenoid Current High Diagnostic Procedure .................................................................... 587 Body Heat Solenoid Voltage High Diagnostic Procedure .................................................................. 589 Body Heat Solenoid Current Low Diagnostic Procedure ................................................................... 590 Body Heat Solenoid Current High Diagnostic Procedure .................................................................. 591 Body Lever Solenoid Voltage High Diagnostic Procedure ................................................................. 593 Body Lever Solenoid Current Low Diagnostic Procedure .................................................................. 595 Body Lever Solenoid Current High Diagnostic Procedure ................................................................. 596 Yellow OBW Light Voltage High Diagnostic Procedure ...................................................................... 598 Yellow OBW Light Current Low Diagnostic Procedure ....................................................................... 600 Yellow OBW Light Current High Diagnostic Procedure ...................................................................... 601 Green OBW Light Voltage High Diagnostic Procedure ...................................................................... 603 Green OBW Light Current Low Diagnostic Procedure ....................................................................... 605 Green OBW Light Current High Diagnostic Procedure ...................................................................... 606 Red OBW Light Voltage High Diagnostic Procedure .......................................................................... 608 Red OBW Light Current Low Diagnostic Procedure ........................................................................... 610 Red OBW Light Current High Diagnostic Procedure .......................................................................... 611 Axle Cooling Cutoff Solenoid Voltage High Diagnostic Procedure ..................................................... 613 Axle Cooling Cutoff Solenoid Current Low Diagnostic Procedure ...................................................... 614 Axle Cooling Cutoff Solenoid Current High Diagnostic Procedure ..................................................... 615 Axle Cooling Cutoff Solenoid Current High Diagnostic Procedure ..................................................... 617 Axle Cooling Cutoff Solenoid Current Low Diagnostic Procedure ...................................................... 619 Axle Cooling Cutoff Solenoid Voltage High Diagnostic Procedure ..................................................... 620 Fan 2 Cutoff Solenoid Voltage High Diagnostic Procedure ............................................................... 621 Fan 2 Cutoff Solenoid Current Low Diagnostic Procedure ................................................................. 622 Fan 2 Cutoff Solenoid Current High Diagnostic Procedure ................................................................ 623 Load Hold Solenoid Voltage High Diagnostic Procedure ................................................................... 625 Load Hold Solenoid Current Low Diagnostic Procedure .................................................................... 626 Load Hold Solenoid Current High Diagnostic Procedure ................................................................... 627 Left Strut Position Sensor Voltage High Diagnostic Procedure ......................................................... 629 Left Strut Position Sensor Voltage Low Diagnostic Procedure .......................................................... 631 Right Strut Position Sensor Voltage High Diagnostic Procedure ....................................................... 633 Right Strut Position Sensor Voltage Low Diagnostic Procedure ........................................................ 635 Body Pressure Reducing Solenoid Voltage High Diagnostic Procedure ............................................ 637 Body Pressure Reducing Solenoid Current Low ................................................................................ 638 Body Pressure Reducing Solenoid Current High Diagnostic Procedure ............................................. 639 Body Pressure Reducing Solenoid Moderately High Diagnostic Procedure ....................................... 641 Body Pressure Reducing Solenoid Slightly Low Diagnostic Procedure .............................................. 643 Body Pressure Reducing Solenoid Moderately Low Diagnostic Procedure ........................................ 644 Service Light Switch Voltage Low Diagnostic Procedure .................................................................. 646 Body Lever Position Sensor Voltage High Diagnostic Procedure ...................................................... 648 Body Lever Position Sensor Voltage Low Diagnostic Procedure ....................................................... 650 Body Position Sensor Voltage High Diagnostic Procedure ................................................................ 651 Body Position Sensor Voltage Low Diagnostic Procedure ................................................................. 653 IDL Solenoid Driver Solenoid Voltage High Diagnostic Procedure .................................................... 655 IDL Solenoid Driver Solenoid Current Low Diagnostic Procedure ..................................................... 657 IDL Solenoid Driver Solenoid Current High Diagnostic Procedure ..................................................... 659 Left Strut Raise Solenoid Voltage High Diagnostic Procedure .......................................................... 661 Left Strut Raise Solenoid Current Low Diagnostic Procedure ........................................................... 663 Left Strut Raise Solenoid Current High Diagnostic Procedure .......................................................... 664 <- Go to Global Table of contents

TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

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Left Strut Raise Solenoid Moderately High Diagnostic Procedure ..................................................... 666 Left Strut Raise Solenoid Slightly Low Diagnostic Procedure ............................................................ 668 Left Strut Raise Solenoid Moderately Low Diagnostic Procedure ...................................................... 669 Left Strut Lower Solenoid Moderately High Diagnostic Procedure .................................................... 671 Left strut Lower Solenoid Slightly Low Diagnostic Procedure ........................................................... 673 Left Strut Lower Solenoid Moderately Low Diagnostic Procedure ..................................................... 674 Right Strut Raise Solenoid Voltage High Diagnostic Procedure ........................................................ 676 Right Strut Raise Solenoid Current Low Diagnostic Procedure ......................................................... 678 Right Strut Raise Solenoid Current High Diagnostic Procedure ........................................................ 679 Right Strut Raise Solenoid Moderately High Diagnostic Procedure .................................................. 681 Right Strut Raise Solenoid Slightly Low Diagnostic Procedure ......................................................... 683 Right Strut Raise Solenoid Moderately Low Diagnostic Procedure ................................................... 684 Right Strut Lower Solenoid Moderately High Diagnostic Procedure .................................................. 686 Right Strut Lower Solenoid Slightly Low Diagnostic Procedure ......................................................... 688 Right Strut Lower Solenoid Moderately Low Diagnostic Procedure ................................................... 689 Park Brake Release Valve Voltage High Diagnostic Procedure ......................................................... 691 Park Brake Release Valve Current Low Diagnostic Procedure .......................................................... 693 Park Brake Release Valve Current High Diagnostic Procedure ......................................................... 694 High Beam Switch Voltage Low Diagnostic Procedure ..................................................................... 696 Hazard Lamp Enable Voltage Low Diagnostic Procedure .................................................................. 698 Exit Light Switch Voltage Low Diagnostic Procedure ........................................................................ 699 Park Brake Light Circuit Voltage High Diagnostic Procedure ............................................................ 701 Park Brake Light Circuit Current Low Diagnostic Procedure ............................................................. 702 Park Brake Light Circuit Current High Diagnostic Procedure ............................................................ 703 EOL Checksum Error Diagnostic Procedure ...................................................................................... 704 EOL Checksum Error Diagnostic Procedure ...................................................................................... 704 Reversing Fan Mode Solenoid Voltage High Diagnostic Procedure ................................................... 705 Reversing Fan Mode Solenoid Current Low Diagnostic Procedure .................................................... 707 Reversing Fan Mode Solenoid Current High Diagnostic Procedure ................................................... 708 Front Axle Oil Filter Restricted Diagnostic Procedure ....................................................................... 710 Front Axle Oil Filter Voltage High Diagnostic Procedure ................................................................... 712 Front Axle Oil Filter Stuck Open Diagnostic Procedure ..................................................................... 712 Rear Brake High Temperature Diagnostic Procedure ....................................................................... 713 Rear Brake Temperature Sensor Voltage High Diagnostic Procedure .............................................. 715 Rear Brake Temperature Sensor Voltage Low Diagnostic Procedure ............................................... 717 Mid Brake High Temperature Diagnostic Procedure ......................................................................... 718 Mid Brake Temperature Sensor Voltage High Diagnostic Procedure ................................................ 719 Mid Brake Temperature Sensor Voltage Low Diagnostic Procedure ................................................. 721 Front Brake High Temperature Diagnostic Procedure ...................................................................... 722 Front Brake Temperature Sensor Voltage High Diagnostic Procedure .............................................. 723 Front Brake Temperature Sensor Voltage Low Diagnostic Procedure ............................................... 725 Seat Heater Voltage High Diagnostic Procedure .............................................................................. 727 Seat Heater Current Low Diagnostic Procedure ................................................................................ 728 Seat Heater Current High Diagnostic Procedure ............................................................................... 729 Secondary Steering Pressure Very Low Diagnostic Procedure ......................................................... 731 Secondary Steering Pressure Sensor Voltage High Diagnostic Procedure ........................................ 733 Secondary Steering Pressure Sensor Voltage Low Diagnostic Procedure ......................................... 735 Brake Control Valve 2 Voltage High Diagnostic Procedure ............................................................... 737 Brake Control Valve 2 Current Low Diagnostic Procedure ................................................................ 738 Brake Control Valve 2 Current High Diagnostic Procedure ............................................................... 739 Brake Control Valve 2 Moderately High Diagnostic Procedure ......................................................... 741 Brake Control Valve 2 Slightly Low Diagnostic Procedure ................................................................ 743 Brake Control Valve 2 Moderately Low Diagnostic Procedure .......................................................... 744 <- Go to Global Table of contents

TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

(g) by Belgreen v2.5

Windshield Washer Pump Current Low Diagnostic Procedure .......................................................... 746 Windshield Washer Pump Current High Diagnostic Procedure ......................................................... 747 Windshield Washer Pump Current High Diagnostic Procedure ......................................................... 749 Park Brake Pressure Switch Voltage High Diagnostic Procedure ...................................................... 751 Park Brake Pressure Switch Voltage Low Diagnostic Procedure ....................................................... 752 Front Wiper Park Signal Invalid Diagnostic Procedure ...................................................................... 754 Front Wiper Lo Speed Motor Current Low Diagnostic Procedure ...................................................... 756 Front Wiper Lo Speed Motor Current High Diagnostic Procedure ..................................................... 757 Front Wiper Lo Speed Motor Current Moderately High Diagnostic Procedure ................................... 759 Front Wiper High Speed Motor Current Low Diagnostic Procedure ................................................... 761 Front Wiper High Speed Motor Current High Diagnostic Procedure .................................................. 762 Front Wiper High Speed Motor Current Moderately High Diagnostic Procedure ............................... 764 TC Stall Protection Very High Diagnostic Procedure ......................................................................... 765 VP3 Supply Voltage Low Diagnostic Procedure ................................................................................ 766 VP2 Supply Voltage High Diagnostic Procedure ............................................................................... 767 VP2 Supply Voltage Low Diagnostic Procedure ................................................................................ 768 VP1 Supply Voltage High Diagnostic Procedure ............................................................................... 768 VP1 Supply Voltage Low Diagnostic Procedure ................................................................................ 770 Service Lights Voltage High Diagnostic Procedure ........................................................................... 771 Service Lights Current Low Diagnostic Procedure ............................................................................ 772 Service Lights Current High Diagnostic Procedure ........................................................................... 773 Flexpower Data Bad Update Rate Diagnostic Procedure .................................................................. 774 Flexpower No Information Diagnostic Procedure .............................................................................. 774 Operator Exit Light Voltage High Diagnostic Procedure ................................................................... 776 Operator Exit Light Current Low Diagnostic Procedure .................................................................... 777 Operator Exit Light Current High Diagnostic Procedure ................................................................... 778 Rear Axle Lube Pressure Very Low Diagnostic Procedure ................................................................. 779 Rear Axle Lube Pressure Sensor Voltage High Diagnostic Procedure ............................................... 780 Rear Axle Lube Pressure Sensor Voltage Low Diagnostic Procedure ................................................ 782 Front Axle Lube Pressure Very Low Diagnostic Procedure ................................................................ 784 Front Axle Lube Pressure Sensor Voltage High Diagnostic Procedure .............................................. 785 Front Axle Lube Pressure Sensor Voltage Low Diagnostic Procedure ............................................... 787 M Axle Lube Pressure Very Low Diagnostic Procedure ..................................................................... 788 M Axle Lube Pressure Sensor Voltage High Diagnostic Procedure .................................................... 789 M Axle Lube Pressure Sensor Voltage Low Diagnostic Procedure ..................................................... 791 Transmission Movement in Neutral Diagnostic Procedure ................................................................ 792 Group 40 - CAN Monitor Unit (CMU) Diagnostic Trouble Codes ................................................... 794 ECU CAN Comm Diagnostic Procedure ............................................................................................. 794 TCU CAN Comm Diagnostic Procedure ............................................................................................. 796 CCU CAN Data Fault Diagnostic Procedure ....................................................................................... 798 Group 50 - 25-Button Sealed Switch Module SSM (OC3) Diagnostic Trouble Codes ................ 800 Controller Fault Bad Device Diagnostic Procedure ........................................................................... 800 CCU CAN Communication Fault Diagnostic Procedure ..................................................................... 801 Ignition Relay Out Voltage Low Diagnostic Procedure ...................................................................... 803 Ignition Relay Out Current Low Diagnostic Procedure ...................................................................... 805 Wake Up Output Voltage Low Diagnostic Procedure ........................................................................ 807 Wake Up Output Current Low ........................................................................................................... 809 Button 17 Voltage Low Diagnostic Procedure ................................................................................... 809 Button 17 Bad Update Rate Diagnostic Procedure ........................................................................... 812 Button 18 Voltage Low Diagnostic Procedure ................................................................................... 813 Button 18 Bad Update Rate Diagnostic Procedure ........................................................................... 815 Button 19 Voltage Low Diagnostic Procedure ................................................................................... 816 Button 19 Bad Update Rate Diagnostic Procedure ........................................................................... 818 <- Go to Global Table of contents

TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

(g) by Belgreen v2.5

Button 20 Voltage Low Diagnostic Procedure ................................................................................... 819 Button 20 Bad Update Rate Diagnostic Procedure ........................................................................... 821 Button 25 Voltage Low Diagnostic Procedure ................................................................................... 822 Button 25 Bad Update Rate Diagnostic Procedure ........................................................................... 824 Button 24 Voltage Low Diagnostic Procedure ................................................................................... 825 Button 24 Bad Update Rate Diagnostic Procedure ........................................................................... 827 Button 23 Voltage Low Diagnostic Procedure ................................................................................... 828 Button 23 Bad Update Rate Diagnostic Procedure ........................................................................... 830 Button 22 Voltage Low Diagnostic Procedure ................................................................................... 831 Button 22 Bad Update Rate Diagnostic Procedure ........................................................................... 833 Button 21 Voltage Low Diagnostic Procedure ................................................................................... 834 Button 21 Bad Update Rate Diagnostic Procedure ........................................................................... 836 Button 16 Voltage Low Diagnostic Procedure ................................................................................... 837 Button 16 Bad Update Rate Diagnostic Procedure ........................................................................... 839 Button 15 Voltage Low Diagnostic Procedure ................................................................................... 840 Button 15 Bad Update Rate Diagnostic Procedure ........................................................................... 842 Button 14 Voltage Low Diagnostic Procedure ................................................................................... 843 Button 14 Bad Update Rate Diagnostic Procedure ........................................................................... 845 Button 13 Voltage Low Diagnostic Procedure ................................................................................... 846 Button 13 Bad Update Rate Diagnostic Procedure ........................................................................... 848 Button 12 Voltage Low Diagnostic Procedure ................................................................................... 849 Button 12 Bad Update Rate Diagnostic Procedure ........................................................................... 851 Button 11 Voltage Low Diagnostic Procedure ................................................................................... 852 Button 11 Bad Update Rate Diagnostic Procedure ........................................................................... 854 Button 10 Voltage Low Diagnostic Procedure ................................................................................... 855 Button 10 Bad Update Rate Diagnostic Procedure ........................................................................... 857 Button 9 Voltage Low Diagnostic Procedure ..................................................................................... 858 Button 9 Bad Update Rate Diagnostic Procedure ............................................................................. 860 Button 8 Voltage Low Diagnostic Procedure ..................................................................................... 861 Button 8 Bad Update Rate Diagnostic Procedure ............................................................................. 863 Button 7 Voltage Low Diagnostic Procedure ..................................................................................... 864 Button 7 Bad Update Rate Diagnostic Procedure ............................................................................. 866 Button 6 Voltage Low Diagnostic Procedure ..................................................................................... 867 Button 6 Bad Update Rate Diagnostic Procedure ............................................................................. 869 Button 5 Voltage Low Diagnostic Procedure ..................................................................................... 870 Button 5 Bad Update Rate Diagnostic Procedure ............................................................................. 872 Button 4 Voltage Low Diagnostic Procedure ..................................................................................... 873 Button 4 Bad Update Rate Diagnostic Procedure ............................................................................. 875 Button 3 Voltage Low Diagnostic Procedure ..................................................................................... 876 Button 3 Bad Update Rate Diagnostic Procedure ............................................................................. 878 Button 2 Voltage Low Diagnostic Procedure ..................................................................................... 879 Button 2 Bad Update Rate Diagnostic Procedure ............................................................................. 881 Button 1 Voltage Low Diagnostic Procedure ..................................................................................... 882 Button 1 Bad Update Rate Diagnostic Procedure ............................................................................. 884 Group 60 - 15-Button Sealed Switch Module SSM (OC4) Diagnostic Trouble Codes ................ 886 Controller Fault Bad Device Diagnostic Procedure ........................................................................... 886 CCU CAN Communication Fault Diagnostic Procedure ..................................................................... 887 Button 15 Voltage Low Diagnostic Procedure ................................................................................... 888 Button 15 Bad Update Rate Diagnostic Procedure ........................................................................... 890 Button 14 Voltage Low Diagnostic Procedure ................................................................................... 891 Button 14 Bad Update Rate Diagnostic Procedure ........................................................................... 893 Button 13 Voltage Low Diagnostic Procedure ................................................................................... 894 Button 13 Bad Update Rate Diagnostic Procedure ........................................................................... 896 <- Go to 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TM12406-OPERATION AND TEST MANUAL

TM12406-OPERATION AND TEST MANUAL

(g) by Belgreen v2.5

Button 12 Voltage Low Diagnostic Procedure ................................................................................... 897 Button 12 Bad Update Rate Diagnostic Procedure ........................................................................... 899 Button 11 Voltage Low Diagnostic Procedure ................................................................................... 900 Button 11 Bad Update Rate Diagnostic Procedure ........................................................................... 902 Button 10 Voltage Low Diagnostic Procedure ................................................................................... 903 Button 10 Bad Update Rate Diagnostic Procedure ........................................................................... 905 Button 9 Voltage Low Diagnostic Procedure ..................................................................................... 906 Button 9 Bad Update Rate Diagnostic Procedure ............................................................................. 908 Button 8 Voltage Low Diagnostic Procedure ..................................................................................... 909 Button 8 Bad Update Rate Diagnostic Procedure ............................................................................. 911 Button 7 Voltage Low Diagnostic Procedure ..................................................................................... 912 Button 7 Bad Update Rate Diagnostic Procedure ............................................................................. 914 Button 6 Voltage Low Diagnostic Procedure ..................................................................................... 915 Button 6 Bad Update Rate Diagnostic Procedure ............................................................................. 917 Button 5 Voltage Low Diagnostic Procedure ..................................................................................... 918 Button 5 Bad Update Rate Diagnostic Procedure ............................................................................. 920 Button 4 Voltage Low Diagnostic Procedure ..................................................................................... 921 Button 4 Bad Update Rate Diagnostic Procedure ............................................................................. 923 Button 3 Voltage Low Diagnostic Procedure ..................................................................................... 924 Button 3 Bad Update Rate Diagnostic Procedure ............................................................................. 926 Button 2 Voltage Low Diagnostic Procedure ..................................................................................... 927 Button 2 Bad Update Rate Diagnostic Procedure ............................................................................. 929 Button 1 Voltage Low Diagnostic Procedure ..................................................................................... 930 Button 1 Bad Update Rate Diagnostic Procedure ............................................................................. 932

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TM12406-OPERATION AND TEST MANUAL