Hyundai R180w-9a Wheeled Operators Manual

Hyundai R180W-9A Wheeled Excavator Operator Manual

The Hyundai R180W-9A is a wheeled excavator manufactured by Hyundai Heavy Industries. Here are some general specifications for the Hyundai R180W-9A: Engine: The excavator is typically equipped with a diesel engine.

The exact specifications of the engine may vary, but it usually has a displacement of around 4.5 liters.

Hyundai R180W-9A Wheeled Excavator Operator Manual

SECTION 1 GENERAL Group 1 Safety Hints -------------------------------------------------------------------------------------------------------- 1-1 Group 2 Specifications ----------------------------------------------------------------------------------------------------- 1-9

SECTION 1 GENERAL GROUP 1 SAFETY FOLLOW SAFE PROCEDURE Unsafe wor k practices are dangerous.

Understand service procedure before doing work; do not attempt shortcuts.

WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job.

13031GE01

WARN OTHERS OF SERVICE WORK Unexpected machine movement can cause serious injury.

Before performing any work on the excavator, attach a 「Do Not Operate」 tag on the right side control lever.

13031GE02

USE HANDHOLDS AND STEPS Falling is one of the major causes of personal injury.

When you get on and off the machine, always maintain a three point contact with the steps and handrails and face the machine. Do not use any controls as handholds.

Never jump on or off the machine. Never mount or dismount a moving machine.

Be careful of slippery conditions on platforms, steps, and handrails when leaving the machine.

13031GE03

1-1

PREPARE FOR EMERGENCIES Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance ser vice, hospital, and fire department near your telephone.

13031GE04

PROTECT AGAINST FLYING DEBRIS Guard against injury from flying pieces of metal or debris; wear goggles or safety glasses.

13031GE05

PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.

Wear a suitable hearing protective device such as earmuffs or ear plugs to protect against objectionable or uncomfortable loud noises.

13031GE06

AVOID POWER LINES Serious injury or death can result from contact with electric lines.

Never move any part of the machine or load closer to electric line than 3m(10ft) plus twice the line insulator length.

14W7A1GE07

1-2

KEEP RIDERS OFF EXCAVATOR Only allow the operator on the excavator. Keep riders off.

Riders on excavator are subject to injury such as being struck by foreign objects and being thrown off the excavator. Riders also obstruct the operator's view resulting in the excavator being operated in an unsafe manner.

14W7A1GE08

MOVE AND OPERATE MACHINE SAFELY Bystanders can be run over. Know the location of bystanders before moving, swinging, or operating the machine.

Always keep the travel alarm in working condition. It warns people when the excavator starts to move.

Use a signal person when moving, swinging, or operating the machine in congested areas.

Coordinate hand signals before starting the excavator.

14W7A1GE09

OPERATE ONLY FORM OPERATOR'S SEAT Avoid possible injury machine damage. Do not star t engine by shor ting across star ter terminals.

NEVER start engine while standing on ground.

Start engine only from operator's seat.

13031GE26

PARK MACHINE SAFELY Before working on the machine: ·Park machine on a level surface. ·Lower bucket to the ground. ·Turn auto idle switch off. ·Run engine at 1/2 speed without load for 2 minutes. ·Turn key switch to OFF to stop engine.

Remove key from switch. ·Move pilot control shutoff lever to locked position. ·Allow engine to cool.

1-3

SUPPORT MACHINE PROPERLY Always lower the attachment or implement to the ground before you work on the machine. If you must wor k on a lifted machine or attachment, securely support the machine or attachment.

Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load.

Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual.

13031GE10

SERVICE COOLING SYSTEM SAFELY Explosive release of fluids from pressurized cooling system can cause serious burns.

Shut off engine. Only remove filler cap when cool enough to touch with bare hands.

13031GE11

HANDLE FLUIDS SAFELY-AVOID FIRES Handle fuel with care; it is highly flammable. Do not refuel the machine while smoking or when near open flame or sparks. Always stop engine before refueling machine.

Fill fuel tank outdoors.

13031GE12

Store flammable fluids away from fire hazards.

Do not incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags ; they can ignite and burn spontaneously.

13031GE13

1-4

BEWARE OF EXHAUST FUMES Prevent asphyxiation. Engine exhaust fumes can cause sickness or death.

If you must operate in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area.

REMOVE PAINT BEFORE WELDING OR HEATING Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.

Do all work outside or in a well ventilated area.

Dispose of paint and solvent properly.

Remove paint before welding or heating: ·If you sand or grind paint, avoid breathing the dust.

Wear an approved respirator. ·If you use solvent or paint stripper, remove stripper with soap and water before welding.

Remove solvent or paint stripper containers and other flammable material from area.

Allow fumes to disperse at least 15 minutes before welding or heating.

13031GE14

ILLUMINATE WORK AREA SAFELY Illuminate your work area adequately but safely.

Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.

13031GE15

1-5

SERVICE MACHINE SAFELY Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.

Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

13031GE16

STAY CLEAR OF MOVING PARTS Entanglements in moving parts can cause serious injury.

To prevent accidents, use care when working around rotating parts.

13031GE17

AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard.

Protect hands and body from high pressure fluids.

13031GE18

If an accident occurs, see a doctor immediately.

Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.

13031GE19

1-6

AVOID HEATING NEAR PRESSURIZED FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.

Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area.

Install fire resisting guards to protect hoses or other materials.

13031GE20

PREVENT BATTERY EXPLOSIONS Keep sparks, lighted matches, and flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode.

Warm battery to 16˚C (60˚F).

13031GE21

PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous.

It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes.

Avoid the hazard by: 1. Filling batteries in a well-ventilated area.

2. Wearing eye protection and rubber gloves.

3. Avoiding breathing fumes when electrolyte is added.

4. Avoiding spilling of dripping electrolyte.

5. Use proper jump start procedure.

If you spill acid on yourself: 1. Flush your skin with water.

2. Apply baking soda or lime to help neutralize the acid.

3. Flush your eyes with water for 10-15 minutes. Get medical attention immediately.

If acid is swallowed: 1. Drink large amounts of water or milk.

2. Then drink milk of magnesia, beaten eggs, or vegetable oil.

3. Get medical attention immediately.

13031GE22

1-7

USE TOOLS PROPERLY Use tools appropriate to the work. Makeshift tools, parts, and procedures can create safety hazards.

Use power tools only to loosen threaded tools and fasteners.

For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches.

13031GE23

Use only recommended replacement parts.

(See Parts manual.)

DISPOSE OF FLUIDS PROPERLY Improperly disposing of fluids can harm the environment and ecology. Before draining any fluids, find out the proper way to dispose of waste from your local environmental agency.

Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

DO NOT pour oil into the ground, down a drain, or into a stream, pond, or lake. Observe relevant environmental protection regulations when disposing of oil, fuel, coolant, brake fluid, filters, batteries, and other harmful waste.

13031GE24

REPLACE SAFETY SIGNS Replace missing or damaged safety signs. See the machine operator's manual for correct safety sign placement.

13031GE25

LIVE WITH SAFETY Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields.

1-8

GROUP 2 SPECIFICATIONS 1. MAJOR COMPONENT

Tooth

Battery box Fuel tank Hydraulic tank Main pump

Bucket

After treatment device Engine Radiator Oil cooler Outrigger Tire Turning joint

Arm

Arm cylinder

Boom

Boom cylinder

Swing motor

Cab

Main control valve

Muffler

Counterweight

Swing bearing Dozer cylinder Dozer blade Bucket cylinder Connecting link Side cutter

Front axle

Travel motor

Tool box

Rear axle

Connectingrod rod Front drive shaft Transmission Rear drive shaft Connecting

180W9A2SP01

1-9

2. SPECIFICATIONS 1) 5.2 m (17' 1") ONE PIECE BOOM, 2.6 m (8' 6") ARM AND REAR DOZER BLADE I(I')

H

F

G

C

E

D

J

K B(L)

A

17W92SP02

Description

Unit

Specification

Operating weight

kg (lb)

17300 (38140)

Bucket capacity (SAE heaped), standard

m3 (yd3)

0.76 (0.99)

Overall length

A

8650 (28' 5")

Overall width

B

2500 (8' 2")

Overall height

C

3610 (11' 10")

Upperstructure width

D

2475 (8' 1")

Cab height

E

3190 (10' 6")

Ground clearance of counterweight

F

1270 (4' 2")

Engine cover height

G

Minimum ground clearance

H

340 (1' 1")

Rear-end distance

I

2480 (8' 2")

Rear-end swing radius

I'

2480 (8' 2")

Wheel base

J

2600 (8' 6")

Tread

K

1914 (6' 3")

Dozer blade width

L

2500 (8' 2")

Low

10 (6.2)

Travel speed

High

mm (ft-in)

km/hr (mph)

Creep

2520 (8' 3")

36 (23.0) 3.0 (1.9)

Swing speed

rpm

11.0

Gradeability

Degree (%)

35 (70)

kgf (lbf)

9440 (20810)

Max traction force

1-10

2) 5.1 m (16' 9") HYDRAULIC ADJUSTABLE BOOM, BOOM, 2.6 m (8' 6") ARM AND REAR DOZER BLADE I(I')

H

F

G

C

E

D

J

K B(L)

A

17W92SP03

Description

Unit

Specification

Operating weight

kg (lb)

17750 (39130)

Bucket capacity (SAE heaped), standard

m3 (yd3)

0.76 (0.99)

Overall length

A

8750 (28' 8")

Overall width

B

2500 (8' 2")

Overall height

C

2920 (9' 7")

Upperstructure width

D

2475 (8' 1")

Cab height

E

3190 (10' 6")

Ground clearance of counterweight

F

1270 (4' 2")

Engine cover height

G

Minimum ground clearance

H

340 ( 1' 1")

Rear-end distance

I

2480 (8' 2")

Rear-end swing radius

I'

2480 (8' 2")

Wheel base

J

2600 (8' 6")

Tread

K

1914 (6' 3")

Dozer blade width

L

2500 (8' 2")

Low

9.5 (5.9)

Travel speed

High

mm (ft-in)

km/hr (mph)

Creep

2610 (8' 7")

35 (21.7) 3.0 (1.9)

Swing speed

rpm

9.1

Gradeability

Degree (%)

30 (58)

kgf (lbf)

11000 (24250)

Max traction force

1-11

3. WORKING RANGE 1) 5.2 m (17' 1") MONO BOOM A A'

C

B'

B

E

D

F

8ft 17W92SP05

Description

2.2 m (7' 3") Arm

2.6 m (8' 6") Arm

3.1 m (10' 2") Arm

Max digging reach

A

8820 mm (29' 1")

9200 mm (30' 3")

9450 mm (31' 0")

Max digging reach on ground

A'

8615 mm (28' 4")

9000 mm (29' 7")

9250 mm (30' 4")

Max digging depth

B

5500 mm (18' 2")

5900 mm (19' 5")

6320 mm (20' 9")

Max digging depth (8 ft level)

B'

5280 mm (17' 5")

5700 mm (18' 9")

6130 mm (20' 1")

Max vertical wall digging depth

C

4850 mm (16' 1")

5310 mm (17' 6")

5470 mm (17' 11")

Max digging height

D

9180 mm (30' 3")

9300 mm (30' 7")

9220 mm (30' 3")

Max dumping height

E

6520 mm (21' 5")

6660 mm (21' 10")

6620 mm (21' 9")

Min swing radius

F

3290 mm (10' 9")

3230 mm (10' 8")

3160 mm (10' 4")

SAE Bucket digging force ISO

SAE Arm digging force ISO

107.9 [117.2] kN

107.9 [117.2] kN

107.9 [117.2] kN

11000 [11940] kgf

11000 [11940] kgf

11000 [11940] kgf

24250 [26330] lbf

24250 [26330] lbf

24250 [26330] lbf

123.6 [134.2] kN

123.6 [134.2] kN

123.6 [134.2] kN

12600 [13680] kgf

12600 [13680] kgf

12600 [13680] kgf

27780 [30160] lbf

27780 [30160] lbf

27780 [30160] lbf

87.2 [94.7] kN

77.3 [83.9] kN

69.0 [74.9] kN

8890 [9650] kgf

7880 [8560] kgf

7030 [7630] kgf

19600 [21280] lbf

17370 [18860] lbf

15500 [16830] lbf

91.0 [98.8] kN

80.3 [87.2] kN

71.4 [77.5] kN

9280 [10080] kgf

8190 [8890] kgf

7280 [7900] kgf

20460 [22210] lbf

18060 [19600] lbf

16050 [17430] lbf

[ ] : Power boost

1-12

2) 5.1 m (16' 9") HYDRAULIC ADJUSTABLE BOOM A A'

C

B'

B

E

D

F

8ft 17W92SP06

Description

2.2 m (7' 3") Arm

2.6 m (8' 6") Arm

Max digging reach

A

8760 mm (28' 9")

9110 mm (29' 11")

Max digging reach on ground

A'

8550 mm (28' 1")

8910 mm (29' 3")

Max digging depth

B

5220 mm (17' 2")

5620 mm (18' 5")

Max digging depth (8 ft level)

B'

5120 mm (16' 10")

5520 mm (18' 1")

Max vertical wall digging depth

C

4430 mm (14' 6")

4780 mm (15' 8")

Max digging height

D

9630 mm (31' 7")

9820 mm (32' 3")

Max dumping height

E

6930 mm (22' 9")

7130 mm (23' 5")

Min swing radius

F

3100 mm (10' 2")

2970 mm (9' 9")

107.9 [117.2] kN

107.9 [117.2] kN

11000 [11940] kgf

11000 [11940] kgf

24250 [26330] lbf

24250 [26330] lbf

123.6 [134.2] kN

123.6 [134.2] kN

12600 [13680] kgf

12600 [13680] kgf

27780 [30160] lbf

27780 [30160] lbf

87.2 [94.7] kN

77.3 [83.9] kN

8890 [9650] kgf

7880 [8560] kgf

19600 [21280] lbf

17370 [18860] lbf

91.0 [98.8] kN

80.3 [87.2] kN

9280 [10080] kgf

8190 [8890] kgf

20460 [22210] lbf

18060 [19600] lbf

SAE Bucket digging force ISO

SAE Arm digging force ISO

[ ] : Power boost

1-13

4. WEIGHT R180W-9A

Item

kg

lb

Upperstructure assembly

4590

10120

Main frame weld assembly

1430

3150

Engine assembly

520

1150

Fan clutch assembly

45

100

Main pump assembly

90

200

Main control valve assembly

135

300

Swing motor assembly

240

530

Hydraulic oil tank assembly

165

360

Fuel tank assembly

130

290

Counterweight

3150

6940

Cab assembly

500

1100

Lower frame weld assembly

1640

3615

Swing bearing

260

570

Travel motor assembly

80

176

Turning joint

120

265

Transmission assembly

135

298

Front axle assembly

655

1444

Rear axle assembly

534

1177

Front attachment assembly (5.2 m boom, 2.6 m arm, 0.76 m3 SAE heaped bucket)

3060

6750

5.2 m boom assembly

1060

2340

2.6 m arm assembly

535

1180

0.76 m3 SAE heaped bucket assembly

570

1260

Boom cylinder assembly

155×2EA

340×2EA

Arm cylinder assembly

180

400

Bucket cylinder assembly

125

260

Bucket control link assembly

120

265

Oscillating cylinder assembly

30

70

Dozer blade assembly

830

1830

Blade cylinder assembly

55×2EA

120×2EA

Front outrigger assembly

1000

2200

Rear outrigger assembly

1010

2230

Outrigger cylinder assembly

80

180

1-14

5. LIFTING CAPACITIES 1) ROBEX 180W-9A (1) 5.2 m (17' 1") boom, 2.6 m (8' 6") arm equipped with 0.76 m3 (SAE heaped) bucket, rear dozer blade down and 3150 kg (6940 lb) counterweight.

·

: Rating over-front

·

: Rating over-side or 360 degree

Load radius Load point 1.5 m (5.0 ft) height

At max. reach

3.0 m (10.0 ft) 4.5 m (15.0 ft) 6.0 m (20.0 ft) 7.5 m (25.0 ft)

Capacity

Reach m (ft)

7.5 m kg (25.0 ft) lb 6.0 m kg *3380 (20.0 ft) lb *7450 4.5 m kg *3800 (15.0 ft) lb *8380 3.0 m kg *8730 8720 *5560 4570 *4380 (10.0 ft) lb *19250 19220 *12260 10080 *9660 1.5 m kg *6780 *6780 *6840 4180 *4990 (5.0 ft) lb *14950 *14950 *15080 9220 *11000 Ground kg *7720 7470 *7540 3950 *5400 *17020 16470 *16620 8710 *11900 Line lb -1.5 m kg *7000 *7000 *10750 7480 *7530 3880 *5400 (-5.0 ft) lb *15430 *15430 *23700 16490 *16600 8550 *11900 -3.0 m kg *10290 *10290 *9880 7620 *6750 3920 *4710 (-10.0 ft) lb *22690 *22690 *21780 16800 *14880 8640 *10380 -4.5 m kg *6890 *6890 *4530 4130 (-15.0 ft) lb *15190 *15190 *9990 9110

3130 6900 3030 6680 2860 6310 2680 5910 2550 5620 2500 5510 2540 5600

*1830 *4030 *3290 *7250 *4070 *8970 *3830 *8440

*1830 *4030 1920 4230 1840 4060 1780 3920

*3340 *7360 *3320 *7320 *3360 *7410 3320 7320 3270 7210 3430 7560 *3670 *8090 *3540 *7800

2710 5970 1970 4340 1640 3620 1470 3240 1430 3150 1500 3310 1730 3810 2280 5030

6.57 (21.6) 7.70 (25.3) 8.35 (27.4) 8.66 (28.4) 8.67 (28.4) 8.37 (27.5) 7.73 (25.4) 6.63 (21.8)

Note 1. Lifting capacity are based on SAE J1097 and ISO 10567.

2. Lifting capacity of the ROBEX series does not exceed 75% of tipping load with the machine on firm, level ground or 87% of full hydraulic capacity.

3. The load point is a hook located on the back of the bucket.

4. * indicates load limited by hydraulic capacity.

1-15

(2) 5.2 m (17' 1") boom, 2.2 m (7' 3") arm equipped with 0.76 m3 (SAE heaped) bucket, rear dozer blade down and 3150 kg (6940 lb) counterweight.

Load radius Load point 1.5 m (5.0 ft) height

At max. reach

3.0 m (10.0 ft) 4.5 m (15.0 ft) 6.0 m (20.0 ft) 7.5 m (25.0 ft)

Capacity

Reach m (ft)

7.5 m kg (25.0 ft) lb 6.0 m kg *3630 (20.0 ft) lb *8000 4.5 m kg *4750 *4750 *4130 (15.0 ft) lb *10470 *10470 *9110 3.0 m kg *6020 4520 *4660 (10.0 ft) lb *13270 9960 *10270 1.5 m kg *7180 4170 *5210 (5.0 ft) lb *15830 9190 *11490 Ground kg *7120 *7120 *7680 3990 *5510 *15700 *15700 *16930 8800 *12150 Line lb -1.5 m kg *7410 *7410 *10980 7610 *7470 3950 *5370 (-5.0 ft) lb *16340 *16340 *24210 16780 *16470 8710 *11840 -3.0 m kg *11630 *11630 *9190 7790 *6420 4030 (-10.0 ft) lb *25640 *25640 *20260 17170 *14150 8880

3080 6790 3010 6640 2860 6310 2700 5950 2590 5710 2560 5640

*2670 *5890 *3480 *7670

1920 4230 1860 4100

*3680 *8110 *3610 *7960 *3630 *8000 3560 7850 3520 7760 3720 8200 *3810 *8400 *3510 *7740

3080 6790 2180 4810 1790 3950 1610 3550 1570 3460 1660 3660 1940 4280 2650 5840

6.09 (20.0) 7.30 (24.0) 8.00 (26.2) 8.32 (27.3) 8.33 (27.3) 8.01 (26.3) 7.34 (24.1) 6.15 (20.2)

(3) 5.1 m (16' 9") hydraulic adjustable boom, 2.6 m (8' 6") arm equipped with 0.76 m3 (SAE heaped) bucket, rear dozer blade down and 3150 kg (6940 lb) counterweight.

Load radius Load point height

1.5 m (5.0 ft)

3.0 m (10.0 ft)

4.5 m (15.0 ft)

At max. reach 6.0 m (20.0 ft)

7.0 m (25.0 ft)

Capacity

Reach m (ft)

6.0 m kg (20.0 ft) lb 4.5 m kg (15.0 ft) lb 3.0 m kg (10.0 ft) lb 1.5 m kg *6600 *6600 *6800 (5.0 ft) lb *14550 *14550 *14990 Ground kg *6550 *6550 *7410 *7410 *7460 Line lb *14440 *14440 *16340 *16340 *16450 -1.5 m kg *10160 *10160 *10600 7470 *7390 (-5.0 ft) lb *22400 *22400 *23370 16470 *16290 -3.0 m kg *9480 7640 *6500 (-10.0 ft) lb *20900 16840 *14330 -4.5 m kg *6100 *6100 *3870 (-15.0 ft) lb *13450 *13450 *8530

*4420 *9740 4200 *4980 9260 *10980 3950 *5340 8710 *11770 3870 *5290 8530 *11660 3930 *4440 8660 *9790 *3870 *8530

2870 6330 2680 5910 2550 5620 2490 5490 2550 5620

*3380 *7450 *4050 *8930 *3830 *8440

1910 4210 1830 4030 1780 3920

*3410 *7520 *3410 *7520 3400 7500 3350 7390 3530 7780 *3520 *7760 *3240 *7140

2000 4410 1650 3640 1480 3260 1440 3170 1520 3350 1760 3880 2350 5180

7.63 (25.0) 8.29 (27.2) 8.60 (28.2) 8.61 (28.2) 8.31 (27.3) 7.66 (25.1) 6.54 (21.5)

Note 1. Lifting capacity are based on SAE J1097 and ISO 10567.

2. Lifting capacity of the ROBEX series does not exceed 75% of tipping load with the machine on firm, level ground or 87% of full hydraulic capacity.

3. The load point is a hook located on the back of the bucket.

4. * indicates load limited by hydraulic capacity.

1-16

6. BUCKET SELECTION GUIDE 1) GENERAL BUCKET

0.39 m3 SAE heaped bucket

0.50 m3 SAE heaped bucket

Capacity

Width

0.64 m3, ※0.76 m3 SAE heaped bucket

◈ 0.69 m3 SAE heaped bucket

0.89 m3, 1.05 m3 SAE heaped bucket

Recommendation 5.1 m (16' 9") Mono boom

Weight SAE heaped

CECE heaped

Without side cutter

With side cutter

0.34m3 0.39 m3 (0.51 yd3) (0.44yd3)

620 mm (24.4")

740 mm (29.1")

410 kg (900 lb)

0.50 m3 0.44 m3 3 (0.65 yd ) (0.58 yd3)

760 mm (29.9")

880 mm (34.6")

470 kg (1040 lb)

0.64 m3 0.55 m3 3 (0.84 yd ) (0.72 yd3)

920 mm (36.2")

1040 mm (40.9")

510 kg (1120 lb)

*0.76 m3 0.65 m3 (0.99 yd3) (0.85 yd3)

1060 mm (41.7")

1180 mm (46.5")

570 kg (1260 lb)

0.77 m3 0.89 m3 (1.16 yd3) (1.01 yd3)

1220 mm (48.0")

1340 mm (52.8")

610 kg (1340 lb)

1.05 m3 0.90 m3 3 (1.37 yd ) (1.18 yd3)

1400 mm (55.1")

1520 mm (59.8")

680 kg (1500 lb)

◈0.69 m3 0.62 m3 (0.9 yd3) (0.81 yd3)

990 mm (39.0")

-

700 kg (1540 lb)

5.1 m (16' 9") Hyd adjustable boom

2.2 m arm 2.6 m arm 3.1 m arm 2.2 m arm 2.6 m arm (7' 3") (8' 6") (10' 2") (7' 3") (8' 6")

※ : Standard bucket ◈ : Heavy duty bucket

Applicable for materials with density of 2000 kg/m3 (3370 lb/yd3) or less Applicable for materials with density of 1600 kg/m3 (2700 lb/yd3) or less Applicable for materials with density of 1100 kg/m3 (1850 lb/yd3) or less

1-17

7. SPECIFICATIONS FOR MAJOR COMPONENTS 1) ENGINE Item

Specification

Model

Cummins QSB 6.7

Type

4-cycle turbocharged diesel engine, low emission

Cooling method

Water cooling

Number of cylinders and arrangement

6 cylinders, in-line

Firing order

1-5-3-6-2-4

Combustion chamber type

Direct injection type

Cylinder bore×stroke

107×124 mm (4.2"×4.9")

Piston displacement

6700 cc (409 cu in)

Compression ratio

17.3 : 1

Rated gross horse power (SAE J1995)

165 Hp (123 kW) at 2200 rpm

Maximum torque

74.7 kgf·m (540 lbf·ft) at 1500 rpm

Engine oil quantity

23.7ℓ (6.3 U.S. gal)

Dry weight

520 kg (1145 lb)

High idling speed

2200±50 rpm

Low idling speed

850±100 rpm

Rated fuel consumption

167.0 g/Hp·hr at 2200 rpm

Starting motor

Nippon densor (24 V - 4.8 kW)

Alternator

Delco remy (24 V - 95 A)

Battery

2×12 V×100 Ah

2) MAIN PUMP Item

Specification

Type

Variable displacement tandem axis piston pumps

Capacity

2×80 cc/rev

Maximum pressure

350 kgf/cm2 (4980 psi) [380 kgf/cm2 (5400 psi)]

Rated oil flow

2×172ℓ/min (45.4 U.S. gpm / 37.8 U.K. gpm)

Rated speed

2150 rpm

[ ]: Power boost

1-18

3) GEAR PUMP Item

Specification

Type

Fixed displacement gear pump single stage

Capacity

15cc/rev

Maximum pressure

40 kgf/cm2 (570 psi)

Rated oil flow

32.3ℓ/min (8.5 U.S. gpm/7.1 U.K. gpm)

4) MAIN CONTROL VALVE Item

Specification

Type

11 spools two-block

Operating method

Hydraulic pilot system

Main relief valve pressure

350 kgf/cm2 (4980 psi) [380 kgf/cm2 (5400 psi)]

Overload relief valve pressure

400 kgf/cm2 (5690 psi)

[ ]: Power boost

5) SWING MOTOR Item

Specification

Type

Fixed displacement axial piston motor

Capacity

117.8 cc/rev

Relief pressure

285 kgf/cm2 (4050 psi)

Braking system

Automatic, spring applied hydraulic released

Braking torque

59 kgf·m (427 lbf·ft)

Brake release pressure

33~50 kgf/cm2 (469~711 psi)

Reduction gear type

2 - stage planetary

6) TRAVEL MOTOR Item

Specification

Type

Variable displacement bent-axis axial piston motor

Relief pressure

380 kgf/cm2 (5400 psi)

Counter balance valve

Applied

Capacity

140 cc/rev

1-19

7) POWER TRAIN Item

Description

Specification

Type Transmission

Parking brake

Axle

2 speed power shift transmission

Gear ratio

1st

4.87

2nd

1.20

Type

Multi disc brake integrated in transmission

Maximum braking torque

3044 kgf·m (22020 lbf·ft)

Type

4 wheel drive with differential

Gear ratio

16.0

Brake

Multi disc brake

8) CYLINDER Item Boom cylinder

Arm cylinder

Bucket cylinder

Dozer cylinder

Outrigger cylinder

Adjust boom cylinder

Specification

Bore dia×Rod dia×Stroke

Ø115×Ø80×1090 mm

Cushion

Extend only

Bore dia×Rod dia×Stroke

Ø120×Ø85×1355 mm

Cushion

Extend and retract

Bore dia×Rod dia×Stroke

Ø110×Ø75×995 mm

Cushion

Extend only

Bore dia×Rod dia×Stroke

Ø110×Ø65×235 mm

Cushion

Extend only

Bore dia×Rod dia×Stroke

Ø125×Ø75×475 mm

Cushion

-

Bore dia×Rod dia×Stroke

Ø115×Ø80×960 mm

Cushion

Extend only

9) BUCKET Capacity

Width

SAE heaped

CECE heaped

Tooth quantity

0.76 m3 (0.99 yd3)

0.65 m3 (0.85 yd3)

5

1060 mm (41.7")

1180 mm (46.5")

0.39 m3 (0.51 yd3)

0.34 m3 (0.44 yd3)

3

620 mm (24.4")

740 mm (29.1")

0.50 m3 (0.65 yd3)

0.44 m3 (0.58 yd3)

4

760 mm (29.9")

880 mm (34.6")

0.64 m3 (0.84 yd3)

0.55 m3 (0.72 yd3)

5

920 mm (36.2")

1040 mm (40.9")

0.89 m3 (1.16 yd3)

0.77 m3 (1.01 yd3)

6

1220 mm (48.0")

1340 mm (52.8")

1.05 m3 (1.37 yd3)

0.90 m3 (1.18 yd3)

6

1400 mm (55.1")

1520 mm (59.8")

◈0.69 m3 (0.90 yd3) 0.62 m3 (0.81 yd3)

5

990 mm (39.0")

-

Item

R180W-9A

◈ : Heavy duty bucket

1-20

Without side cutter

With side cutter

8. RECOMMENDED OILS Use only oils listed below or equivalent.

Do not mix different brand oil.

Service point Kind of fluid

Capacity ℓ (U.S. gal)

Ambient temperature˚C(˚F) -50 -30 (-58) (-22)

-20 (-4)

-10 (14)

0 (32)

10 (50)

20 (68)

30 40 (86) (104)

★SAE 5W-40

Engine oil pan

23.7 (6.3)

SAE 30

Engine oil Transmission case

SAE 10W SAE 10W-30

3.0 (0.79)

SAE 15W-40

Gear oil

★SAE 75W-90

5.0 (1.3)

SAE 85W-140 Swing drive ★NLGI NO.1

Grease

1.2 (0.3) NLGI NO.2

Gear oil

Center : 10.5 (2.8) Hub : 2.5×2 (0.7×2) Center : 12.5 (3.3) Hub : 2.5×2 (0.7×2)

Hydraulic oil

Tank: 160 (42.3) System: 270 (71.3)

Front axle Rear axle

SAE 85W-90 LSD or UTTO

★ISO VG 15

Hydraulic tank

ISO VG 32 ISO VG 46 ISO VG 68 ★ASTM D975 NO.1

Fuel tank

Diesel fuel★1

260 (68.7) ASTM D975 NO.2 ★NLGI NO.1

Fitting (Grease nipple)

Grease

Radiator (Reservoir tank)

Mixture of antifreeze and soft water★2

As required NLGI NO.2

Ethylene glycol base permanent type (50 : 50) 19.5 (5.2) ★Ethylene glycol base permanent type (60 : 40)

SAE : Society of Automotive Engineers API : American Petroleum Institute ISO : International Organization for Standardization NLGI : National Lubricating Grease Institute ASTM : American Society of Testing and Materia UTTO : Universal Tractor Transmission Oil 1-21

★1 : Ultra low sulfur diesel

- sulfur content  15 ppm ★2 : Soft water

City water or distilled water ★ : Cold region

Russia, CIS, Mongolia

SECTION 2 STRUCTURE AND FUNCTION Group 1 Pump Device ------------------------------------------------------------------------------------------------------ 2-1 Group 2 Main Control Valve --------------------------------------------------------------------------------------------- 2-20 Group 3 Swing Device ------------------------------------------------------------------------------------------------------ 2-47 Group 4 Travel Motor -------------------------------------------------------------------------------------------------------- 2-58 Group 5 RCV Lever ---------------------------------------------------------------------------------------------------------- 2-64 Group 6 Accelerator Pedal ----------------------------------------------------------------------------------------------- 2-71 Group 7 Brake Pedal -------------------------------------------------------------------------------------------------------- 2-72 Group 8 Transmission ------------------------------------------------------------------------------------------------------- 2-74 Group 9 Travel Control Valve -------------------------------------------------------------------------------------------- 2-81 Group 10 Steering Valve ---------------------------------------------------------------------------------------------------- 2-83

SECTION 2 STRUCTURE AND FUNCTION GROUP 1 PUMP DEVICE 1. STRUCTURE The pump device consists of main pump, regulator and gear pump.

Gear pump

Dr3

Dr1

B3 a4 A3

Qmax adjusting screw EPPR valve Pi1

P1

a3

Dr2

Pi2

Qmin adjusting screw Rear regulator

Qmin adjusting screw Front regulator Pi2

Pi1

B1 a1 a2 Dr2 B1 A1

A1

VIEW A

A2

Front pump

Valve block

Rear pump 17W92MP01

A A1 A2 FRONT KR38-9N37

a1

a2

Port

REAR KR38-9N35

Pi1

A1,2 B1 Dr1 Dr2 Dr3 Pi1, i2 P1 a1,2,3 a4 A3 B3

Pi2 a3 B1 Dr2

Dr1

P1

a4 A3

A2

Dr3 B3

Hydraulic circuit

2-1

Port name

Port size

Delivery port SAE6000psi 3/4" Suction port SAE2500psi 2 1/2" Drain port PF 3/4 - 20 Drain port PF 1/2 - 19 Drain port PF 3/8 - 15 Pilot port PF 1/4 - 15 EPPR valve primary port PF 1/4 - 15 Gauge port PF 1/4 - 15 Gauge port PF 1/4 - 14 Gear pump delivery port PF 1/2 - 19 Gear pump suction port PF 3/4 - 20.5

1) MAIN PUMP (1/2) The main pump consists of two piston pumps(front & rear) and valve block.

535 789 732 532

548 531 214

808 953 886 717 406

711 312 719 124 151 152 113 406 702 792 901 808 534 724 954

710

774 111

261 127 123 710 824 251 490

262 406

212

211

153 156 157 467 313 728

468 466 116 885 314 727 725

141 981 271 401 983 14W72SF02

111 113 116 123 124 127 141 151 152 153 156 157 211 212 214 251 261 262 271

Drive shaft (F) Drive shaft (R) Gear Roller bearing Needle bearing Bearing spacer Cylinder block Piston Shoe Push-plate Bushing Cylinder spring Shoe plate Swash plate Bushing Support Seal cover (F) Seal cover (R) Pump casing

312 313 314 401 406 466 467 468 490 531 532 534 535 548 702 710 711 717 719

Valve block Valve plate (R) Valve plate (L) Hexagon socket bolt Hexagon socket bolt VP Plug VP Plug VP Plug Plug Tilting pin Servo piston Stopper (L) Stopper (S) Pin O-ring O-ring O-ring O-ring O-ring

2-2

724 725 727 728 732 774 789 792 808 824 885 886 901 953 954 981 983

O-ring O-ring O-ring O-ring O-ring Oil seal Back up ring Back up ring Hexagon head nut Snap ring Pin Spring pin Eye bolt Set screw Set screw Plate Pin

MAIN PUMP (2/2) 04

284 710 825 468 728 711 125 118 117 414 326 886 126 435 262 128 115 885 826

FRONT SIDE

REAR SIDE

14W92MP03

04 115 117 118 125 126 128

Gear pump Shaft Gear No. 2 Gear No. 3 Ball bearing Roller bearing Bearing spacer

262 284 326 414 435 468 710

Cover Plate Gear case Screw Hexagon socket bolt Plug O-ring

2-3

711 728 825 826 885 886

O-ring O-ring Retainer ring Retainer ring Spring pin Pin

2) REGULATOR (1/2)

412

755

876 874 A

438

858 614

B 897 612

C

Pi

615 613 875 611 A B 641 730

643 708

644 645 646 728 924 801

SECTION B-B

735

438

413

405

656

413

438

D

438 Pi

Pi

D

722 496

725

724

496

699

436

735

KR38-9N37 (FRONT) KR38-9N35 (REAR)

722 466

Port A B Pi P1 P2 a

a Pi

753

496

SECTION D-D(REAR)

755

436

A

P2

P1

725

VIEW C (REAR)

VIEW C (FRONT)

079

724

a P1

B 14W92MP04

2-4

Port name

Port size

Delivery port 3/4" Suction port 2 1/2" Pilot port PF 1/4-15 EPPR valve primary port PF 1/4-15 Companion delivery port Internal Gauge port PF 1/4-15

REGULATOR (2/2) 655 734

653 654 836

651 652

601

624

629 630

628 802

641 814 898 631 732 733 622

621

623

625 626 887 763 756 754 627 SECTION A-A 14W92MP05

079 405 412 413 436 438 466 496 601 611 612 613 614 615 621 622 623 624 625 626 627 628

EPPR valve assembly Hexagon socket screw Hexagon socket screw Hexagon socket screw Hexagon socket screw Hexagon socket screw Plug Plug Casing Feed back lever Lever (1) Lever (2) Fulcrum plug Adjust plug Compensator piston Piston case Compensator rod Spring seat (C) Outer spring Inner spring Adjust stem (C) Adjust screw (C)

629 630 631 641 643 644 645 646 651 652 653 654 655 656 699 708 722 724 725 728 730 732

Cover (C) Lock nut Sleeve, Pf Pilot cover Pilot piston Spring seat (Q) Adjust stem (Q) Pilot spring Sleeve Spool Spring seat Return spring Set spring Block cover Valve casing O-ring O-ring O-ring O-ring O-ring O-ring O-ring

2-5

733 734 735 753 754 755 756 763 801 802 814 836 858 874 875 876 887 897 898 924

O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring Nut Nut Snap ring Snap ring Snap ring Pin Pin Pin Pin Pin Pin Set screw

3) GEAR PUMP

435 887 700 353 351

433

434

B3 354

311 A3 850

312 732

Dr3 709

355

Dr3 a3

361

307 310 308 309 434 466,725

14W7A2MP06

307 308 309 310 311 312 351

Poppet Seat Spring seat Spring Screw Nut Gear case

353 354 355 361 433 434 435

Drive gear Driven gear Filter Front case Flange socket Flange socket Flange socket

2-6

466 700 709 725 732 850 887

Plug Ring O-ring O-ring O-ring Snap ring Pin

Hyundai R180W-9A Wheeled Excavator Operator Manual

The Hyundai R180W-9A is a wheeled excavator manufactured by Hyundai Heavy Industries. Here are some general specifications for the Hyundai R180W-9A: Engine: The excavator is typically equipped with a diesel engine.

The exact specifications of the engine may vary, but it usually has a displacement of around 4.5 liters.

Hyundai R180W-9A Wheeled Excavator Operator Manual