D8T TRACK-TYPE TRACTOR
J8B1-Up (Machine)
LHX1-Up (Engine)
DZH1-Up (Transmission)
A5G1-Up (Bulldozer)
B8S1-Up (Bulldozer)
D1E1-Up (Bulldozer)
D1F1-Up (Bulldozer)
DZR1-Up (Bulldozer)
DZS1-Up (Bulldozer)
DZX1-Up (Bulldozer)
L1J1-Up (Ripper)
R8S1-Up (Ripper)
BZC1-Up (Torque Converter)
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2008
I
1-594
Manual
SEBP4195-44 December
VOLUME
Pages
“General Information” for New Parts Manual Features.
Parts See
This Parts Manual is also available in .PDF format on Compact Disc (CD-ROM)-Caterpillar Form No. SERP4195-44
Engine
Product and Dealer Information
Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual.
Delivery Date:
Product Information
Model:
Product Identification Number:
Engine Serial Number:
Transmission Serial Number:
Generator Serial Number:
Attachment Serial Numbers:
Attachment Information:
Customer Equipment Number:
Dealer Equipment Number:
Dealer Information
Name: Branch:
Address:
Sales:
Parts:
Service:
Dealer Contact Phone Number Hours
MEMORANDA MEMORANDA SEBP4195-44
TABLE
TABLE OF CONTENTS A1 SEBP4195-44 Name Page Name Page GENERAL INFORMATION A5 PLUG GP-CYLINDER BLOCK 100 PLUG GP-CYLINDER HEAD.. .....................103 REPAIR ALTERNATIVES A8 ROCKER ARM GP 104 SEAL GP-CRANKSHAFT 110 SUPPLEMENTAL COOLANT ADDITIVES .. . ... A9 SUPPORT GP-ENGINE 111 SUPPRESSION AR-SOUND.. ............................113 TRUNNION GP-ENGINE 114 MAINTENANCE PARTS ..............................................A10 LUBRICATION SYSTEM 115 INDEX A16 BREATHER GP 115 FASTENER GP-OIL PUMP MOUNTING 117 MACHINE ARRANGEMENT 1 FILLER GP-ENGINE OIL .........................118 CHASSISAR 1 FILTER GP-ENGINE OIL .........................................119 COLD WEATHER AR........... 2 FUMES DISPOSAL GP 121 GENERAL AR 2 GAUGE GP-OIL LEVEL (DIPSTICK) 123 MACHINE AR-HIGH AMBIENT TEMP . . . . . . 3 LINES GP-TURBOCHARGER OIL 124 MODIFICATION AR-WOODCHIP .. ... ..... 3 OIL CHANGE GP-HIGH SPEED 126 WASTE HANDLING AR.......... 5 PRELUBRICATION AR-ENGINE..............................128 PUMPGP-ENGINE OIL ..... ..... .........................130 ENGINE ARRANGEMENT 11 ENGINE AR-COMPLETE. 11 COOLING SYSTEM .. .. .. .. .. .. ................................131 ENGINEAR-CORE..... 15 CORE GP-OIL COOLER...........................................131 INSTALLATION AR-ENGINE.. 17 FAN AR-REVERSIBLE 132 FAN GP-SUCTION. 136 BASIC ENGINE 18 LINES GP-WATER.. 138 ADAPTER GP-PUMP DRIVE 18 PUMP GP-WATER ..............................146 BASEGP-VALVE COVER & INJ HARN 19 RADIATOR AR .... ........ .. .................................148 CAMSHAFT GP .. ... ... ... .. ... .. ... ... .. 22 RADIATOR GP 150 COVER GP-CYLINDER BLOCK 23 TANK GP-COOLANT 155 COVER GP-FLYWHEEL HOUSING 25 COVER GP-FRONT HOUSING 27 AIR INLET AND EXHAUST SYSTEM 157 COVER GP-SOUND SUPPRESSION 28 AFTERCOOLER GP-AIR.. 157 COVER GP-VALVE MECHANISM 29 AIR CLEANER GP 159 CRANKSHAFT GP. 35 DUST EJECTOR GP.................................................161 CYLINDER BLOCK AS.... ...... ... ....... 36 LINESGP-AIR............................................................162 CYLINDER BLOCK GP.. ... ... .. .... ... ... 38 MANIFOLD GP-EXHAUST 164 CYLINDER HEAD AS 46 MOUNTING GP-AIR CLEANER 165 CYLINDER HEAD GP 52 MUFFLER GP 166 DAMPER & PULLEY GP. 58 PRECLEANER AR 167 FASTENER GP-ENGINE WIRING 59 PRECLEANER GP ..............................169 FASTENER GP-FRONT HOUSING 60 SHIELD GP-MANIFOLD............................................177 FASTENER GP-VALVE MECHANISM 62 TURBOCHARGER GP 178 FLYWHEELGP 63 GEAR GP-CAMSHAFT 64 FUEL SYSTEM 180 GEAR GP-FRONT 65 ADAPTER GP-FAST FILL FUEL 180 GEAR GP-REAR 67 FILTER GP-PRIMARY FUEL 182 HOUSING GP-FLYWHEEL 69 FILTER GP-SECONDARY FUEL .............................186 HOUSING GP-FRONT. .... .... . . . .... .... 71 FILTER GP-WATER SEP & FUEL............................192 LIFTINGGP-ENGINE 75 LINESGP-FUEL 193 MECHANISM GP-FUEL PUMP & LINES GP-FUEL FILTER 195 VALVE. 77 PUMP & MTG GP-FUEL TRANSFER 203 MOUNTING GP-ALTERNATOR & PUMP GP-FUEL INJECTION 204 COMPR.............. 81 PUMP GP-FUEL PRM & WATER SEP....................205 PAN GP-OIL...... ...... ... ... ....... ..... 82 TANK GP-FUEL ..........................................................206 PISTON & ROD GP.... ... ... .. .... ... ... .. 94 VALVE GP-CHECK .....................................................212
OF CONTENTS
TABLE
Name Page Name Page A2 TABLE OF CONTENTS SEBP4195-44 ELECTRICAL AND STARTING SYSTEM 214 SWITCH GP-MAGNETIC. 378 ALARM GP......... 214 SWITCH GP-PRESSURE .......................380 ALTERNATOR GP-CHARGING .. . . . . . . .. . . 215 SWITCH GP-PUSH BUTTON. .................................381 BATTERY & WIRING GP.. ..... .. ..... .... 226 SWITCH GP-WIPER 382 BATTERY GP 234 VALVEGP-ETHER STARTING 383 BLOCK GP-JUNCTION 235 WIRING GP-CAB 384 CAMERA AR 236 WIRING GP-ELECTRONIC CONTROL 386 CONNECTION GP-ELECTRICAL 238 WIRING GP-ENGINE................................................388 CONTROL & MTG GP-ENGINE ELEK 239 WIRING GP-GRADE CONTROL.............................395 CONTROL & MTG GP-IMPLEMENT . . . . . . . . 242 WIRING GP-PLATFORM ......... .........................402 CONTROL GP-COMMUNICATION 243 CONTROL GP-IMPLEMENT..... ... ... ..... 244 POWER TRAIN 411 CONTROLGP-SWITCH 246 AXLE GP 411 CONTROL GP-UNPROGRAMMED . . . . . . . . 248 BRAKE & DIFFERENTIAL DRIVE GP 413 CONVERTERGP-ELECTRICAL 250 BRAKE& PLANETARY GP 417 ELECTRONICSAR-MACHINE 251 CASE& PARTS GP-PLANETARY ..........................419 ELECTRONICS GP- CASE GP-TRANSMISSION. 422 COMMUNICATION 251 CONTROL GP-TRANSMISSION HYD .............424 ELECTRONICS GP-IMPLEMENT. .... ..... 252 COUPLING GP-PUMP.... 428 ELECTRONICSGP-MACHINE 252 DIFFERENTIAL & BEVEL GEAR GP 429 ELECTRONICS GP-MONITOR...... ...... 252 DRAIN GP-ECOLOGY 431 ELECTRONICS GP-POWER TRAIN 252 DRIVE GP-FINAL.......................................................432 GRADE CONTROL AR .......... ......... . 253 FINAL DRIVE GP 444 GRADE CONTROL AR-LASER 253 DRIVE GP-PUMP.......................................................446 GRADE CONTROL AR-SATELLITE 254 LINES GP-POWER TRAIN OIL. 447 HEATERGP-JACKET WATER.. 256 MOUNTING GP-FINAL DRIVE ................................471 INSTALLATION GP-COMMUNICATION 259 MOUNTING GP-TRANSMISSION 472 INSTALLATION GP-SECURITY 265 PLANETARY GP-TRANSMISSION ................473 LAMP GP-FLOOD . . . ... .. ... . . .. .. ... .. .. 267 POWER TRAIN AR 478 LIGHTING GP-FLOOD 273 PUMP GP-GEAR... 479 LIGHTING GP-RIPPER. .. .. .. .. . . .. .. .. .. . 313 SCREEN GP 483 LIGHTING GP-WARNING BEACON 314 SEGMENT GP-SPROCKET ......................484 LINESGP-ALTERNATOR AIR... ... . .... ... 317 SHAFT GP-DRIVE 488 MAST GP 319 SLIP JOINT GP..........................................................489 MOUNTING GP-CONNECTOR ... ... . ..... 320 TORQUE CONVERTER GP 490 MOUNTING GP-GRADE CONTROL 322 TRANSMISSION AR..................................................495 MOUNTINGGP-RECEIVER 323 UNIVERSAL JOINT GP 497 MOUNTINGGP-SENSOR 326 VALVE GP-MODULATING .. .. .. .. ........................498 PANEL GP-FUSE.... .... .... . ...... .... ... 327 VALVE GP-PRIORITY 500 RADIO GP-COMMUNICATION 331 VALVE GP-RELIEF.....................................................505 RECEIVER GP-LASER.. ... ... .. .... ... ... 331 VALVE GP-SOLENOID 508 RECEIVER GP-SATELLITE...................................... 331 RESISTORGP-CABHEATER 334 FRAME AND BODY 510 SENSOR & MOUNTING GP 335 ACTUATOR GP-POWER 510 SENSOR GP-ENGINE.......... 338 BAR AR-STRIKER...... 512 SENSOR GP-POSITION. 342 BAR GP-STRIKER. 514 SENSORGP-PRESSURE 347 BOX GP-BATTERY 516 SENSOR GP-SPEED 356 CASE & FRAME GP 518 SENSORGP-TEMPERATURE 361 COUNTERWEIGHT GP 522 STARTING AID GP-ETHER. 367 COUNTERWEIGHT GP-FRONT 525 STARTING MOTOR GP-ELECTRIC 368 COVER GP-HOOD....................................................526 SWITCHGP-BYPASS 372 DOOR GP-ACCESS. 527 SWITCHGP-DISCONNECT 373 DRAWBAR GP.... .................................539 SWITCHGP-FLOW 376 ENCLOSURE GP-ENGINE 540 SWITCH GP-LIMIT.. ... ... ... . .... ... ... .. 377 ENCLOSURE GP-HYDRAULIC TANK . . . 547
OF CONTENTS
TABLE
TABLE OF CONTENTS A3 SEBP4195-44 Name Page Name Page FENDER GP 548 PUMP GP-PISTON. 712 FLOORPLATE GP. 552 ROTATING GP-MOTOR.............................................714 FRAME& BEARING AS.... .... .. .. .... .... 553 ROTATING GP-PUMP................................................716 GRILL GP-RADIATOR .. ... ... .. . ... .... .. 555 VALVE GP-BRAKE CONTROL 718 GUARD AR-BOTTOM 560 VALVE GP-FLUSHING 720 GUARD AR-FINAL DRIVE 564 VALVEGP-PUMP CONTROL. 721 GUARD GP-BOTTOM 565 VALVE GP-RELIEF 723 GUARD GP-BRUSH... 568 VALVE GP-SOLENOID...............................................724 GUARD GP-DRIVE SHAFT. 570 VALVE GP-STEERING & BRAKE CONT..................726 GUARD GP-FINAL DRIVE........................................571 GUARD GP-FUEL TANK. ...... .. .... ..... 573 HYDRAULIC SYSTEM...................................................728 GUARDGP-POWER TRAIN 575 ACCUMULATOR GP-PILOT OIL 728 GUARDGP-RADIATOR... .. ... .. ...... .. .. 576 ACTUATOR GP-PUMP..............................................730 GUARD GP-REAR 582 ADAPTER GP-MOTOR 731 GUARD GP-ROCK.. ... ... ... . .... ... ... .. 583 CONTROL AR-HYD PIN PULLER 732 GUARD GP-SEAL 585 CONTROL AR-HYDRAULIC 734 LATCH GP. 586 COOLER GP-HYDRAULIC OIL.. .... 736 PANEL GP-SOUND SUPPRESSION 587 CYLINDER & LINES GP-LIFT 737 SEALGP-WASTE HANDLING....... ....... 588 CYLINDER AR-DUAL TILT .. ...... .......................741 STEP GP 592 CYLINDER GP-BULLDOZER LIFT 744 SWEEP GP............... 593 CYLINDER GP-RIPPER LIFT 746 CYLINDER GP-RIPPER PIN PULLER 748 UNDERCARRIAGE 595 CYLINDER GP-TILT .............................749 BAR AS-EQUALIZER........... 595 HYDRAULIC AR ... ... .... ... ................................759 BAR GP-EQUALIZER 596 LINESGP-BULLDOZER MANIFOLD......................760 CAPGP-TRACK IDLER 598 LINES GP-HYDRAULIC ... ... ... ..........................762 CAPGP-TRACK ROLLER 601 LINESGP-HYDRAULIC FAN....................................763 FRAME AS-TRACK ROLLER. .. .. . . .. .. .. . 603 LINES GP-PIN PULLER CYLINDER . . .. 772 FRAMEGP-TELESCOPING RECOIL.. .. .... 604 LINESGP-PUMP 773 GAUGEAR-TRACK............ ........... . 618 LINESGP-RIPPER 776 GAUGE AR-UNDERCARRIAGE ...... ...... 618 LINESGP-TILTCYLINDER 779 GUARD AR-IDLER.. 618 MANIFOLD GP-CONTROL 798 GUARD GP-IDLER. ...... ..... . ...... ..... 620 MANIFOLD GP-HYDRAULIC 803 IDLER GP-TRACK 623 MANIFOLD GP-VALVE 804 LINK AS-TRACK 633 MOTOR & MTG GP-HYDRAULIC FAN 806 LINK AS-TRACK BOX........... 639 MOTOR GP-PISTON 807 LUBRICATION GP-PIVOT SHAFT 641 MOUNTING GP-CYLINDER 809 ROLLER AR-TRACK CARRIER 643 PLUG GP-CONTROL VALVE....... 810 ROLLER GP-TRACK-DOUBLE PUMP & MOUNTING GP. 811 FLANGE 646 PUMP GP-PISTON. 813 ROLLER GP-TRACK-SINGLE FLANGE 650 ROTATING GP-MOTOR 821 SUSPENSION GP-BOGIE 655 ROTATING GP-PUMP................................................823 TRACKADJUSTER & RECOIL GP 661 TANK & MTG GP-HYDRAULIC................................825 TRACK GP 667 VALVE&MTGGP-CONTROL ....................834 UNDERCARRIAGE AR 691 VALVE& MTG GP-HYDRAULIC FAN ..............838 VALVE&MTGGP-IMPLEMENT CONT 839 STEERING AND BRAKING SYSTEM ..... ..... 695 VALVEGP-BANK 3.......... .. .............................840 ACTUATOR GP-PUMP 695 VALVEGP-BANK 4.......... 854 CONTROL GP-PARKING BRAKE . . . . . . . . . . 696 VALVE GP-BYPASS 862 FILTERGP-OIL 698 VALVE GP-CHECK 863 HEAD GP-PUMP..... ....... . ..... ........ 701 VALVE GP-CONTROL................................................867 LINES GP-STEERING 703 VALVEGP-FANREVERSING 894 MANIFOLD & VALVE GP 707 VALVEGP-PRESSURE REDUCING 896 MOTORGP-PISTON 710 VALVEGP-PUMP CONTROL. 897 PUMP GP-CHARGE. .. .. . . . . . . .. .. .. .. . . . 711 VALVE GP-QUICK-DROP 901
OF CONTENTS
TABLE OF CONTENTS Name Page Name Page A4 TABLE OF CONTENTS SEBP4195-44 VALVEGP-RELIEF 903 CONTROL GP-HANDLE... 1041 VALVEGP-SHUTTLE... 908 CONTROL GP-JOYSTICK......................................1054 VALVE GP-SOLENOID..... .... . ... .... ... 909 CONTROL GP-RIPPER.... ...... .......................1072 CONTROL GP-STEER CLUTCH & BRK 1074 IMPLEMENTS 916 CONTROL GP-STEERING .. .. ... .....................1075 BRACE GP-BULLDOZER 916 CONTROL GP-STEERING & XMSN. 1076 BULLDOZER AR-ANGLING... .. .. . ... .. .. . 919 CONVERSION AR-OPEN ROPS 1080 BULLDOZER AR-SEMI-UNIVERSAL.. . . .... 921 CONVERSION AR-ROPS. 1080 BULLDOZERAR-UNIVERSAL. .. .. .. .. .. .. . 924 COVER GP-ACCESS 1081 C-FRAME GP 926 DISPLAY GP-MONITOR.......... 1083 LINK GP-STABILIZER........... 928 DOOR GP-CAB........................................................1084 MODIFICATION AR-BULLDOZER 931 FILTERGP-CAB AIR. .... ..... . .........................1091 PUSH ARM GP... 932 HEATER GP-CAB....... ..... 1093 PUSH ARM GP-STABILIZER ....... ....... 935 HOUSING GP-SEAT SUSPENSION 1099 TRUNNION GP-BULLDOZER .. ... .. . ... ... 939 INSTALLATION GP-RADIO 1102 KIT-WINDOW............................................................1104 WORK TOOLS .. .......... ... ....... ........ 941 LINER GP-CAB. 1105 BLADE & EDGE GP-ANGLING 941 LINES GP-AIR CONDITIONER 1107 BLADE & EDGE GP-SEMI-UNIVERSAL 942 LINESGP-HEATER.................................................1137 BLADE & EDGE GP-UNIVERSAL. .. .. .. .. . 949 MIRROR GP-REAR VIEW......................................1139 BLADEAS-SEMI-UNIVERSAL 954 MONITOR AS 1142 BLADEAS-UNIVERSAL 962 MOUNTING GP-ANTENNA 1143 BLADE GP 966 MOUNTING GP-CAB 1146 BLADE GP-ANGLING 968 MOUNTING GP-CONDENSER 1147 BLADEGP-SEMI-UNIVERSAL 969 MOUNTING GP-MONITOR.... ....................1150 BLADE GP-UNIVERSAL.. . . . . . . . ... .. .. .. 976 MOUNTING GP-RADIO .... ...... .......................1152 EDGE GP-BIT & CUTTING . .... ... . .... ... 981 MOUNTING GP-ROPS............................................1153 FRAME AR-STRIKER. 985 OPERATOR AR 1155 FRAME GP-RIPPER 987 PAN GP-BACKREST 1157 LINES GP-WINCH 990 PANEL GP-CONTROL... 1163 MOUNTING GP-MAST 992 PEDAL GP-GOVERNOR & BRAKE 1165 MOUNTING GP-RIPPER 994 PLATFORM AR.........................................................1171 PLATE AS-WEAR............. ............ . 995 PLATFORM GP-OPERATOR..................................1174 PULLER AR-PIN 997 RECLINER GP-SEAT 1176 PULLER GP-PIN 998 ROPS GP 1177 RIPPER AR 999 ROPS GP-OPEN.. 1178 RIPPER GP 1001 SCREEN GP-PROTECTION. 1180 TOOTH GP-RIPPER 1003 SEAT & MOUNTING GP.........................................1182 SEAT GP 1183 OPERATOR STATION 1006 SEAT GP-SUSPENSION......... 1194 ADJUSTER GP-SEAT..... 1006 SUSPENSION GP-SEAT ......... .......................1200 AIR COMPRESSOR GP-SEAT 1007 TANKGP-WINDOW WASHER 1204 AIR CONDITIONER AR ....... ... .......... 1009 WASHER GP-WINDOW 1206 BOX GP-STORAGE.... ....... ... ........ 1010 WINDOW GP-CAB 1208 BRACKET GP-MOUNTING 1011 WINDOW GP-SLIDING 1212 CAB AR............. 1014 WIPER GP-WINDOW... .........................1215 CAB GP............ 1017 WIPER PIVOT GP 1224 CANOPY AR-OPEN ROPS 1026 COMPRESSOR GP-REFRIGERANT.. . . .... 1027 SERVICE EQUIPMENT AND SUPPLIES 1226 CONDENSER & MTG GP- FILM GP ....................................................................1226 REFRIGERANT. 1029 PLATE & FILM GP 1230 CONDENSERGP-REFRIGERANT 1031 PLATE GP-ENGINE IDENTIFICATION ...........1233 CONSOLE GP-FRONT 1033 CONSOLE GP-OPERATOR 1034 CONTROL & MTG GP-PEDAL 1036 PART NUMBER INDEX B1
1. MACHINE IDENTIFICATION
Caterpillar machines are identified by Product Identification Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (S/N). Typical components that will be serialized include engines, transmissions, bulldozers, and rippers. The machine and engine are further identified by arrangement numbers and in some cases modification numbers. These numbers are shown on the product identification plate(s) and on the master plate in the operator's compartment.
Caterpillar dealers need all of these numbers to determine accurate parts identification.
2. ORDERING PARTS
Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts inventories are up to date and include all Effective First Quarter 2001 the Caterpillar Product parts normally required to protect your investment in Identification Number (PIN) changed from 8 to 17 Caterpillar machines. Dealers may offer repair kits or characters. In an effort to provide uniform equipment remanufactured parts to allow selection of the most identification, Caterpillar and other construction effective repair alternative for a particular situation. When equipment manufacturers are moving to comply with ordering parts, your order should specify the quantity, the latest version of the product identification numbering part number, part name, and the serial number/product standard. Non-road machine PINs are defined by ISO identification number of the machine for which the parts 10261. The new PIN format will apply to all Caterpillar are needed. machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new
3. PARTS MANUAL ORGANIZATION format will look like the following:
Product information in this manual is presented as "information elements" that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual.
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as Where: they appear in the manual. Page numbers are provided for quick reference to detailed parts identification
1. Caterpillar'sWorldManufacturing Code (characters 1- illustrations and serviceable consist lists.
3)
2. Machine Descriptor (characters 4-8)
3. Check Character (character 9)
5. MAINTENANCE PARTS INDEX
The Maintenance Parts Index, located near the
4. Machine Indicator Section (MIS) or Product Sequence beginning of the manual, references most frequently Number (characters 10-17). These were previously used maintenance part numbers, providing description, referred to as the Serial Number. quantity, usage and page number. This information is organized alphabetically by part description. Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format. Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N).
GENERAL INFORMATION A5 SEBP4195-44
GENERAL INFORMATION
6. INDEX
12. ILLUSTRATION REFERENCE LETTERS
When necessary, illustrations contain reference letters alphabetical listing of all information elements included (A, B, C etc.) that are intended to track lines and in the manual. Page numbers are provided for quick harnesses from one point to another. They are also used reference to detailed parts identification illustrations and to show where to reconnect illustrations that have been serviceable consist lists. separated.
The index located near the front of the manual is an
7. PART NUMBER INDEX
13. ABBREVIATIONS AND SYMBOLS
A numerical index listing all part numbers and the O.D. – Outside Diameter corresponding page number(s) appears at the back of I.D. – Inside Diameter the manual.
8. CAPTIONS
A – Not Part Of This Group
B – Use As Required
C – Change From Previous Type
D – Order By The Meter
E – Order By The Centimeter element identify the part number and part name along F – Not Shown with additional descriptive information. PIN and S/N G – Order By The Inch information found in each caption should be used I – Refer To Hydraulic Information System to select correct information for a specific machine. M – Metric Part Field replacement options, identification of optional R – Remfg Part May Be Available attachment components, and where used ("part of")
Captions located at the beginning of each information
Y – Separate Illustration information is also provided.
Z – Not Serviced Separately
The first line of a caption is shown in larger type font to indicate the beginning of an information element. Captions for additional pages that may be required
14. DESCRIPTION OF TYPE CHANGES to illustrate an information element will be shown in Type - A type is defined as any configuration change standard type font and will include the term (contd.) . that requires an additional Information Element for an Arrangement, Group, or Assembly. If serial number
9. NON-SERVICED PARTS breaks for types are not available, a type # ( Type 1, Type 2, etc.) will be displayed in the caption. These Insomeinstances itisnecessary todisplaynon-serviced "type" changes are identified with a "C" note (change parts that are a link to a lower level serviceable consist from previous type) in the Parts List. Only the "types" that lists. These non-serviced part numbers are shown in italic apply to this Parts Manual will be included. Additional type indicating that they are not available. types may exist causing "C" notes to appear on an Information Element when no other types are shown.
10.
PARTS LIST REFERENCE NUMBERS
Numbers shown in the Ref No column correspond
15.<END> to numbers used in the associated graphic(s). An This symbolindicates theendofan information element. alphabetic suffix may be added to a reference number to identify lower level consist items. Numbers shown in the GraphicRefcolumnreferto thegraphicnumberidentifier NOTE: displayed in the lower left corner of each illustration. The Continuing improvement and advancement of Graphic Ref number may be used in combination with product design may cause changes to your machine the item Ref No to determine the correct part number. which may not be included in this publication. There may be intentional omission of a Ref No in a Whenever a question arises regarding your consist list as information is updated to reflect the latest caterpillar product or this publication, please serviceable part numbers. consult your caterpillar dealer for the latest available information.
11. INDENTED PART NAMES
When a part name is indented in a parts list, it is part of (included in) the group or assembly under which it is indented.
GENERAL INFORMATION A6 GENERAL INFORMATION SEBP4195-44
GENERAL INFORMATION GENERAL INFORMATION A7 SEBP4195-44
REPAIR ALTERNATIVES
REMANUFACTURED COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available through the Caterpillar Remanufactured Program are identified three ways in the parts book:
• with the letter R in the note field of the parts list
• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Caterpillar Remanufactured engines for many engine arrangements are also available.
A8 REPAIR ALTERNATIVES SEBP4195-44
CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged antifreeze, like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-on element. (No Spin-on available for 3600 Family of Engines)
NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals. The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM D4985 or ASTM D5345 Specifications.
NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant maintenance instructions.
( ) Indicates quantity required.
SUPPLEMENTAL COOLANT ADDITIVES A9 SEBP4195-44
SUPPLEMENTAL COOLANT ADDITIVES
Cooling System Capacity Liters Gallons Liquid SCA at Initial Fill Liquid SCA at Maintenance* Spin-on SCA Maintenance Element* 22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1) 30-38 (8-10) 3P-2044 6V-3542 (1) (1) 111-2372 (1) 111-2369 (1) 38-49 (10-13) 3P-2044 8T-1589 (1) (1) 111-2372 (1) 111-2369 (1) 49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1) 64-83 (17-22) 3P-2044 8T-1589 (2) (1) 111-2372 6V-3542 (1) (1) 111-2371 (1) 83-114 (22-30) 3P-2044 8T-1589 (3) (1) 3P-2044 (1) 9N-3718 (1) 114-163 (30-43) 3P-2044 (5) 3P-2044 6V-3542 (1) (1) 111-2371 (2) 163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)
MAINTENANCE PARTS
A10 MAINTENANCE PARTS SEBP4195-44
DESCRIPTION PART NUMBER QTY WHERE USED PAGE AIR INLET AND EXHAUST SYSTEM FILTER ELEMENT AS-AIR (PRIMARY) 6I-2505 1 AIR CLEANER GP 160 FILTER ELEMENT AS-AIR 6I-2506 1 AIR CLEANER GP 160 (SECONDARY) FILTER ELEMENT-AIR 311-4065 1 PRECLEANER GP 175 (ADVANCED EFFICIENCY) BASIC ENGINE PLUG-DRAIN (ENGINE OIL PAN) 109-5839 1 PAN GP-OIL 82 1 PAN GP-OIL 85 1 PAN GP-OIL 90 PLUG-DRAIN (ENGINE OIL) 109-5839 1 PAN GP-OIL 88 SEAL-INTEGRAL 155-9524 1 HOUSING GP-FRONT 71 SEAL-VALVE COVER 242-9537 1 COVER GP-VALVE MECHANISM 30 1 COVER GP-VALVE MECHANISM 33 COOLING SYSTEM CAP AS-RADIATOR 031-1119 1 TANK GP-COOLANT 155 FILTER-WATER PUMP 136-3742 1 PUMP GP-WATER 146 REGULATOR-TEMPERATURE 248-5513 2 LINES GP-WATER 140 (92-DEG C) (COOLANT) SEAL (WATER TEMPERATURE 166-2340 1 LINES GP-WATER 140 REGULATOR)
MAINTENANCE PARTS
MAINTENANCE PARTS A11 SEBP4195-44
DESCRIPTION PART NUMBER QTY WHERE USED PAGE ELECTRICAL AND STARTING SYSTEM BATTERY 3T-5760 4 BATTERY & WIRING GP 226 (12-VOLT, MAINTENANCE FREE, WET) 4 BATTERY & WIRING GP 230 BATTERY GP 115-2421 4 BATTERY GP 234 (12-VOLT, MAINTENANCE FREE, DRY) (COLD WEATHER) BELT-SERPENTINE 185-5872 1 ALTERNATOR GP-CHARGING 219 1 ALTERNATOR GP-CHARGING 224 BELT-SERPENTINE (ALTERNATOR) 185-5872 1 ALTERNATOR GP-CHARGING 217 CAP AS-FILLER (BATTERY) 123-1373 6 BATTERY GP 234 CIRCUIT BREAKER AS (15-AMPERE) 6T-3643 1 PANEL GP-FUSE 327 (MAIN POWER) FUSE (10-AMPERE) 9W-1442 5 PANEL GP-FUSE 327 FUSE (15-AMPERE) 133-9012 1 RESISTOR GP-CAB HEATER 334 9W-1441 19 PANEL GP-FUSE 327 FUSE (175-AMPERE) 239-8107 2 PANEL GP-FUSE 327 (ALTERNATOR, MAIN) FUSE (20-AMPERE) 9W-1446 4 PANEL GP-FUSE 327 KEY(BATTERYDISCONNECT) 8H-5306 1 SWITCH GP-DISCONNECT 373 KEY AS-ELECTRONIC (SECURITY) 206-5165 1 INSTALLATION GP-SECURITY 265 (GRAY) KEY AS-ELECTRONIC (SECURITY) 206-5162 2 INSTALLATION GP-SECURITY 265 (YELLOW) LAMP 249-5592 1 LIGHTING GP-WARNING BEACON 314 LAMP (24-VOLT) (ACTION LIGHT) 7N-1996 1 WIRING GP-PLATFORM 402 1 WIRING GP-PLATFORM 406 LAMP (24-VOLT) (MSS) 240-5475 1 INSTALLATION GP-SECURITY 265 LAMP (24-VOLT, 21-WATT) 9X-4493 1 WIRING GP-CAB 384 LAMP AS-DOME 226-2811 1 WIRING GP-CAB 384 LAMP AS-FLOOD 213-4998 1 LAMP GP-FLOOD 270 LAMP AS-INDICATOR (REAR ACTION) 170-3461 1 WIRING GP-PLATFORM 402 1 WIRING GP-PLATFORM 406 LAMP-HALOGEN (24-VOLT, 35-WATT) 209-6638 1 LAMP GP-FLOOD 272 (HID) LAMP-HALOGEN (24-VOLT, 65-WATT) 9X-3463 1 LAMP GP-FLOOD 267 1 LAMP GP-FLOOD 268 1 LAMP GP-FLOOD 269 1 LAMP GP-FLOOD 271 SCREEN (PRECLEANER) 226-4909 1 LINES GP-ALTERNATOR AIR 317 FRAME AND BODY CAP 2B-0176 2 GUARD GP-RADIATOR 576 PLUG-DRAIN (TRANSMISSION) 106-8187 1 CASE & FRAME GP 518 1 CASE & FRAME GP 520 1 CASE & FRAME GP 521 SCREEN AS (LH) 274-3652 1 GRILL GP-RADIATOR 558 SCREEN AS (RH) 274-3653 1 GRILL GP-RADIATOR 558
MAINTENANCE PARTS
A12 MAINTENANCE PARTS SEBP4195-44
DESCRIPTION PART NUMBER QTY WHERE USED PAGE FUEL SYSTEM CAP AS-FILLER (FUEL TANK) 7X-7700 1 TANK GP-FUEL 208 1 TANK GP-FUEL 211 FILTER AS-WATER SEP & FUEL 326-1644 1 FILTERGP-WATER SEP& FUEL 192 (PRIMARY) FILTER-FUEL 1R-0762 1 FILTER GP-SECONDARY FUEL 186 (ADVANCED EFFICIENCY) 1 FILTER GP-SECONDARY FUEL 188 1 FILTER GP-SECONDARY FUEL 190 STRAINER-FUEL 9P-7121 1 TANK GP-FUEL 208 1 TANK GP-FUEL 211 HYDRAULIC SYSTEM CAP-FILLER (HYDRAULIC TANK OIL) 7H-1447 1 TANK & MTG GP-HYDRAULIC 825 1 TANK & MTG GP-HYDRAULIC 829 FILTER ELEMENT AS-OIL 1R-0777 1 TANK & MTG GP-HYDRAULIC 825 (ADVANCED EFFICIENCY) 1 TANK & MTG GP-HYDRAULIC 829 FILTER ELEMENT AS-OIL 104-6931 1 TANK & MTG GP-HYDRAULIC 825 (FIRE RESISTANT FLUID) 1 TANK & MTG GP-HYDRAULIC 829 FILTER ELEMENT AS-OIL 139-1537 1 TANK & MTG GP-HYDRAULIC 825 (ULTRA HIGH EFFICIENCY) 1 TANK & MTG GP-HYDRAULIC 829 FILTER-OIL (ULTRA HIGH EFFICIENCY) 126-1813 1 VALVE GP-BANK 3 842 1 VALVE GP-BANK 3 844 1 VALVE GP-BANK 3 846 1 VALVE GP-BANK 3 848 1 VALVE GP-BANK 3 850 1 VALVE GP-BANK 3 852 1 VALVE GP-BANK 4 856 1 VALVE GP-BANK 4 859 PLUG-DRAIN (HYDRAULIC TANK) 9J-7031 1 TANK & MTG GP-HYDRAULIC 825 1 TANK & MTG GP-HYDRAULIC 829 SCREEN (CONTROL VALVE MANIFOLD) 6E-5066 1 MANIFOLD GP-CONTROL 798 SCREEN (HYDRAULIC TANK) 6E-1752 1 TANK & MTG GP-HYDRAULIC 825 1 TANK & MTG GP-HYDRAULIC 829 SCREEN (PILOT MANIFOLD) 6E-5066 1 MANIFOLD GP-CONTROL 800 STRAINER AS-OIL 5D-7927 1 TANK & MTG GP-HYDRAULIC 825 (HYDRAULIC TANKFILL) 1 TANK & MTG GP-HYDRAULIC 829 LUBRICATION SYSTEM BREATHER AS(CRANKCASE) 162-2266 1 BREATHER GP 115 CAP AS-FILLER (ENGINE OIL) 6N-2985 1 FILLER GP-ENGINE OIL 118 FILTER AS-ENGINE OIL 1R-0716 1 FILTERGP-ENGINEOIL 119 (STANDARD EFFICIENCY)
MAINTENANCE PARTS
MAINTENANCE PARTS A13 SEBP4195-44
DESCRIPTION PART NUMBER QTY WHERE USED PAGE OPERATOR STATION BELT-SERPENTINE 219-8689 1 COMPRESSOR GP-REFRIGERANT 1028 (A/C COMPRESSOR PULLEY) BLADE AS-WIPER (330-MM) 128-5040 4 WIPER GP-WINDOW 1218 (DOOR, RH, LH) BLADE AS-WIPER (330-MM) (SIDE) 128-5040 4 WIPER GP-WINDOW 1215 BLADE AS-WIPER (400-MM) (FRONT) 6V-5851 1 WIPER GP-WINDOW 1215 1 WIPER GP-WINDOW 1218 BLADE AS-WIPER (500-MM) (REAR) 5C-8811 1 WIPER GP-WINDOW 1215 BLADE AS-WIPER (600-MM) 6V-6864 2 WIPER GP-WINDOW 1222 (RH, LH, REAR) CAP-VENTED (WASHER FLUID) 8E-8292 1 TANKGP-WINDOW WASHER 1205 CIRCUIT BREAKER AS (15-AMPERE) 6T-3643 1 LINES GP-AIR CONDITIONER 1116 (A/C, HEATER CONTROL) CIRCUIT BREAKER AS (15-AMPERE) 6T-3643 1 LINES GP-AIR CONDITIONER 1122 (AIR CONDITIONER) 1 LINES GP-AIR CONDITIONER 1125 CIRCUIT BREAKER AS (15-AMPERE) 6T-3643 1 LINES GP-AIR CONDITIONER 1107 (CONDENSOR FAN MOTOR) 1 LINES GP-AIR CONDITIONER 1110 1 LINES GP-AIR CONDITIONER 1113 1 LINES GP-AIR CONDITIONER 1119 FILTER ELEMENT-AIR 311-4065 1 FILTER GP-CAB AIR 1091 (ADVANCED EFFICIENCY) FILTER ELEMENT-AIR (STANDARD) 238-0479 1 HEATER GP-CAB 1097 (CAB) FILTER ELEMENT-CAB AIR 209-8217 1 HEATER GP-CAB 1097 (STANDARD EFFICIENCY) (CAB) RECEIVER-REFRIGERANT DRYER 175-7162 1 LINES GP-AIR CONDITIONER 1107 1 LINES GP-AIR CONDITIONER 1110 1 LINES GP-AIR CONDITIONER 1113 1 LINES GP-AIR CONDITIONER 1116 1 LINES GP-AIR CONDITIONER 1119 1 LINES GP-AIR CONDITIONER 1122 1 LINES GP-AIR CONDITIONER 1125 1 LINES GP-AIR CONDITIONER 1128 1 LINES GP-AIR CONDITIONER 1131 1 LINES GP-AIR CONDITIONER 1134 SEAT BELT GP(RETRACTABLE) 222-0345 1 SEAT GP 1187 1 SEAT GP 1192
MAINTENANCE PARTS
A14 MAINTENANCE PARTS SEBP4195-44
DESCRIPTION PART NUMBER QTY WHERE USED PAGE POWER TRAIN BREATHER (POWER TRAIN OIL) 183-3873 1 LINES GP-POWER TRAIN OIL 447 1 LINES GP-POWER TRAIN OIL 453 1 LINES GP-POWER TRAIN OIL 459 1 LINES GP-POWER TRAIN OIL 465 CAP AS-FILLER (POWER TRAIN OIL) 6N-2985 1 LINES GP-POWER TRAIN OIL 447 1 LINES GP-POWER TRAIN OIL 453 1 LINES GP-POWER TRAIN OIL 459 1 LINES GP-POWER TRAIN OIL 465 FILTER ELEMENT AS-OIL 1R-0778 1 VALVE GP-PRIORITY 500 (ADVANCED EFFICIENCY) (TORQUE CONVERTER CHARGING) FILTER ELEMENT AS-OIL 4T-3132 1 VALVE GP-PRIORITY 501 (FIRE RESISTANT FLUID) (TORQUE CONVERTER CHARGING) FILTER ELEMENT AS-OIL 4T-3132 1 VALVE GP-PRIORITY 500 (FIRE RESISTANT FLUID) (TRANSMISSION CHARGING) FILTER ELEMENT AS-OIL 132-8876 1 VALVE GP-PRIORITY 500 (ULTRA HIGH EFFICIENCY) (TORQUE CONVERTER CHARGING) FILTER ELEMENT AS-OIL 132-8876 1 VALVE GP-PRIORITY 500 (ULTRA HIGH EFFICIENCY) (TRANSMISSION CHARGING) FILTER ELEMENT-OIL 1R-1809 1 VALVE GP-PRIORITY 503 (ULTRA HIGH EFFICIENCY) (TORQUE CONVERTER CHARGING) FILTER ELEMENT-OIL 1R-1809 1 VALVE GP-PRIORITY 503 (ULTRA HIGH EFFICIENCY) (TRANSMISSION CHARGING) PLUG-DRAIN (TORQUE CONVERTER) 4B-7739 1 TORQUE CONVERTER GP 493 PLUG-MAGNETIC 6V-3298 1 DRIVE GP-FINAL 432 (FINAL DRIVE, OIL FILL) 1 DRIVE GP-FINAL 434 1 DRIVE GP-FINAL 436 1 DRIVE GP-FINAL 439 1 DRIVE GP-FINAL 441 1 FINAL DRIVE GP 444 SCREEN AS 3T-6471 1 LINES GP-POWER TRAIN OIL 447 (TORQUE CONVERTER SCAVENGE) 1 LINES GP-POWER TRAIN OIL 453 1 LINES GP-POWER TRAIN OIL 459 1 LINES GP-POWER TRAIN OIL 465 SCREEN-SUCTION 3S-3875 1 SCREEN GP 483 (POWER TRAIN OIL SUMP) SCREEN-SUCTION 8S-9130 1 CASE & PARTS GP-PLANETARY 419 (TRANSMISSION SCAVENGE)
MAINTENANCE PARTS
MAINTENANCE PARTS A15 SEBP4195-44
DESCRIPTION PART NUMBER QTY WHERE USED PAGE STEERING AND BRAKING SYSTEM FILTER-OIL (ADVANCED EFFICIENCY) 1G-8878 1 FILTER GP-OIL 698 1 FILTER GP-OIL 699 FILTER-OIL (FIRE RESISTANT FLUID) 156-0214 1 FILTER GP-OIL 698 1 FILTER GP-OIL 699 FILTER-OIL (ULTRA HIGH EFFICIENCY) 102-2828 1 FILTER GP-OIL 698 1 FILTER GP-OIL 699 SEAL-O-RING 6V-6228 2 VALVE GP-PUMP CONTROL 722 UNDERCARRIAGE BEARING-SLEEVE (BURNISHED) 9W-9844 2 ROLLER GP-TRACK-DOUBLE FLANGE 646 2 ROLLER GP-TRACK-DOUBLE FLANGE 647 2 ROLLER GP-TRACK-SINGLEFLANGE 650 2 ROLLER GP-TRACK-SINGLEFLANGE 651 BREATHER (PIVOT SHAFT OIL TANK) 9G-5127 1 LUBRICATION GP-PIVOT SHAFT 641 CAP-OIL FILLER 221-0812 1 LUBRICATION GP-PIVOT SHAFT 641 (PIVOT SHAFT LUBRICATION) PLUG-DRAIN (PIVOT SHAFT OIL FILL) 4T-2069 2 FRAMEGP-TELESCOPING RECOIL 607 PLUG-DRAIN (PIVOT SHAFT OIL) 4T-2069 4 FRAMEGP-TELESCOPING RECOIL 607 PLUG-DRAIN 4T-2069 4 FRAMEGP-TELESCOPING RECOIL 610 (PIVOT SHAFT, OIL DRAIN) 4 FRAMEGP-TELESCOPING RECOIL 615 PLUG-DRAIN (PIVOT SHAFT, OILFILL) 4T-2069 2 FRAMEGP-TELESCOPING RECOIL 610 2 FRAMEGP-TELESCOPING RECOIL 615 PLUG-DRAIN (RECOIL FRAME) 4T-2069 6 FRAMEGP-TELESCOPING RECOIL 604 PLUG-DRAIN (RECOIL SPRING) 4T-2069 6 FRAMEGP-TELESCOPING RECOIL 612
INDEX Name Page Name Page A16 INDEX SEBP4195-44 A ARM GP-WINDOW WIPER (RH, FRONT) 1215 AXLE GP..........................................................................411 ACCUMULATOR GP-PILOT OIL–CHARGED .... 729 412 ACCUMULATOR GP-PILOT OIL–UNCHARGED ............................................................728 ACCUMULATOR-REFRIGERANT 1107 B 1110 1113 BAR AR-STRIKER–LANDFILL. 513 1116 BAR AR-STRIKER–REAR ONLY 512 1119 BAR AS-EQUALIZER.....................................................595 1122 BAR GP-EQUALIZER. 596 1125 BAR GP-EQUALIZER–1128 LOW GROUND PRESSURE 597 1131 BAR GP-STRIKER. 514 1134 BASE GP-VALVE COVER & INJ HARN........................19 ACTUATOR GP-POWER 510 20 ACTUATOR GP-PUMP–STEERING 695 21 730 BATTERY& WIRING GP 226 ADAPTER GP-FAST FILL FUEL. 180 230 181 BATTERY ADAPTERGP-MOTOR 731 (12-VOLT, MAINTENANCE FREE, WET)...............226 ADAPTER GP-PUMP DRIVE 18 230 ADJUSTER GP-SEAT.... ..................... 1006 BATTERY GP AFTERCOOLER AS . ... .. ... ... .. ... ... .. ... .. 158 (12-VOLT, MAINTENANCE FREE, DRY) AFTERCOOLER GP-AIR.. .. .. .. .. .. .. .. .. .. .. 157 (COLD WEATHER) 234 158 BATTERY GP–COLD WEATHER 234 AIR CLEANER GP............ ................ 159 BEARING-SLEEVE (BURNISHED) 646 160 647 AIRCOMPRESSOR GP-SEAT 1008 650 AIR COMPRESSOR GP-SEAT–HEAVY-DUTY 1007 651 AIRCONDITIONER AR 1009 BELT-SERPENTINE .......................................................219 AIR CONDITIONER AR–224 REMOTE MOUNTED CONDENSER 1009 BELT-SERPENTINE AIR CONDITIONER AR– (A/C COMPRESSOR PULLEY) 1028 ROPS MOUNTED CONDENSER ... .. .. ... .. 1009 BELT-SERPENTINE (ALTERNATOR) 217 ALARM GP. .. .. ... .. .. .. .. .. .. .. ... .. .. .. .. .. 227 BLADE & EDGE GP-ANGLING 941 231 BLADE & EDGE GP-SEMI-UNIVERSAL.....................942 ALARM GP–FAULT INDICATOR. 214 943 ALTERNATOR GP-CHARGING 215 944 217 947 219 948 221 BLADE & EDGE GP-SEMI-UNIVERSAL–222 ACCUGRADE.............................................................947 224 BLADE & EDGE GP-SEMI-UNIVERSAL–ALTERNATOR GP-CHARGING LANDFILL....................................................................946 (24-VOLT, 150-AMPERE) 224 948 ARM GP-WINDOW WIPER (DOOR, LH) .. .... .. 1218 BLADE & EDGE GP-SEMI-UNIVERSAL–LGP 948 ARM GP-WINDOW WIPER (DOOR, RH) .... .... 1218 BLADE & EDGE GP-SEMI-UNIVERSAL–ARM GP-WINDOW WIPER (FRONT) 1218 LOW GROUND PRESSURE 945 ARM GP-WINDOW WIPER BLADE & EDGE GP-UNIVERSAL. 949 (FRONT, CENTER) 1215 950 ARM GP-WINDOW WIPER (LH, FRONT) ....... 1215 951 ARMGP-WINDOW WIPER (REAR)... .......... 1215 952 ARM GP-WINDOW WIPER (REAR, LH) 1222 BLADE & EDGE GP-UNIVERSAL–ARM GP-WINDOW WIPER (REAR, RH) 1222 ACCUGRADE 951 BLADE & EDGE GP-UNIVERSAL–LANDFILL...........949
INDEX Name Page Name Page INDEX A17 SEBP4195-44 BULLDOZER AR-SEMI-UNIVERSAL 921 922 BULLDOZER AR-SEMI-UNIVERSAL–LOW GROUND PRESSURE 923 BULLDOZER AR-UNIVERSAL 924 925 C C-FRAME GP 926 CAB AR. 1014 1015 1016 CAB AR–DUAL PANE GLASS...................................1015 CAB GP.........................................................................1017 1019 CAB GP–DUAL PANE. 1022 CAMERA AR–REAR. 236 CAMERAGP (115-DEG, COLOR) 236 CAMSHAFT GP................................................................ 22 CANOPY AR-OPEN ROPS. ......................................1026 CAP. 576 CAP AS-FILLER (BATTERY) 234 CAP AS-FILLER (ENGINE OIL) 118 CAP AS-FILLER (FUEL TANK) 208 211 CAP AS-FILLER (POWER TRAIN OIL).......................447 453 459 465 CAP AS-RADIATOR 155 CAP GP-TRACK IDLER 598 599 600 CAP GP-TRACK ROLLER. 601 602 CAP-FILLER (HYDRAULIC TANK OIL) 825 829 BRACKET GP-MOUNTING–CAB DOOR..................1011 BRACKET GP-MOUNTING–FIRST AID KIT ............1012 BRAKE & DIFFERENTIAL DRIVE GP 413 BRAKE& PLANETARYGP 417 BREATHER (PIVOT SHAFT OIL TANK) 641 BREATHER (POWERTRAINOIL) 447 453 459 465 BREATHER AS(CRANKCASE) 115 BREATHER GP 116 BREATHER GP–CRANKCASE–VALVE MECHANISM.................................................115 BULLDOZER AR-ANGLING...........................................919 920 CAP-OIL FILLER (PIVOT SHAFT LUBRICATION).............................. 641 CAP-VENTED(WASHERFLUID)..............................1205 CASE & FRAME GP 518 CASE & FRAME GP–WASTE HANDLING 520 CASE & FRAME GP–WASTEHANDLING, LGP. 521 CASE& PARTS GP-PLANETARY............................... 419 CASE GP-TRANSMISSION...........................................422 423 CHASSIS AR. 1 CIRCUIT BREAKER AS (15-AMPERE) (A/C,HEATER CONTROL) 1116 CIRCUIT BREAKER AS (15-AMPERE) (AIR CONDITIONER) ................................................1122 1125 951 952 953 BLADE AS-SEMI-UNIVERSAL 957 958 959 BLADE AS-SEMI-UNIVERSAL–LANDFILL 954 955 961 BLADE AS-UNIVERSAL 962 BLADE AS-UNIVERSAL–LANDFILL... ......... 964 965 BLADE AS-WIPER (330-MM) (DOOR, RH, LH) ... 1218 BLADEAS-WIPER (330-MM) (SIDE) 1215 BLADE AS-WIPER (400-MM) (FRONT) 1215 1218 BLADEAS-WIPER(500-MM) (REAR) 1215 BLADE AS-WIPER (600-MM) (RH, LH, REAR)... 1222 BLADE GP.......... 966 967 BLADE GP-ANGLING 968 BLADE GP-SEMI-UNIVERSAL .. ..... ...... .... 969 970 972 973 974 975 BLADE GP-SEMI-UNIVERSAL–LGP 973 BLADE GP-SEMI-UNIVERSAL–LOW GROUND PRESSURE 971 BLADE GP-UNIVERSAL . .. .. .. .. .. .. . . . . . . . . . . 976 977 978 979 980 BLOCK GP-JUNCTION–BATTERY 235 BOX GP-BATTERY 516 BOX GP-STORAGE. 1010 BRACE GP-BULLDOZER 917 BRACE GP-BULLDOZER–MANUAL TILT 916
INDEX Name Page Name Page A18 INDEX SEBP4195-44 CIRCUIT BREAKER AS (15-AMPERE) 1061 (CONDENSOR FAN MOTOR) 1107 1062 1110 1069 1113 1070 1119 CONTROL GP-JOYSTICK–CIRCUIT BREAKER AS (15-AMPERE) BULLDOZER, SINGLE TILT 1056 (MAIN POWER) 327 1060 COLD WEATHER AR... 2 1068 COMPRESSOR GP-REFRIGERANT........... 1027 CONTROL GP-JOYSTICK–1028 GRADE CONTROL, AUTO CARRY.......... 1063 CONDENSER & MTG GP-REFRIGERANT ...... 1029 1064 CONDENSER GP-REFRIGERANT– CONTROL GP-JOYSTICK–WINCH ........ ..... 1058 WITH FANS.. .. .. .. .. .. .. .. .. .. .. .. .. ... .. . 1031 1066 CONNECTION GP-ELECTRICAL 238 CONTROL GP-PARKING BRAKE 696 CONSOLE GP-FRONT 1033 CONTROL GP-RIPPER.......... 1072 CONSOLE GP-OPERATOR 1034 CONTROL GP-STEER CLUTCH & BRK..... 1074 CONTROL & MTG GP-ENGINE ELEK 239 CONTROL GP-STEERING 1075 240 CONTROLGP-STEERING & XMSN 1076 CONTROL & MTG GP-IMPLEMENT–RIPPER 242 1078 CONTROL & MTG GP-PEDAL... 1037 CONTROL GP-SWITCH–BOTTOM GUARDS 246 1039 CONTROL GP-TRANSMISSION HYD 424 CONTROL & MTG GP-PEDAL– 426 GOVERNOR, BRAKE.. ... ... .. ... .. ... ... .. 1036 CONTROL GP-UNPROGRAMMED....... ...... 239 CONTROL AR-HYD PIN PULLER.............. 732 240 CONTROL AR-HYDRAULIC–AUTO CARRY 735 CONTROL GP-UNPROGRAMMED CONTROL AR-HYDRAULIC– (DRIVE TRAIN) 403 BULLDOZER, DUAL TILT 735 406 CONTROL AR-HYDRAULIC– CONTROL GP-UNPROGRAMMED BULLDOZER, RIPPER. 734 (IMPLEMENT) 403 CONTROL AR-HYDRAULIC– 406 BULLDOZER, WINCH 734 CONTROL GP-UNPROGRAMMED CONTROLAS-ELECTRONIC (DASH LIGHT) 1163 (MONITOR) ... ... ... .... ... ... ... ... ... ... . 403 CONTROL GP-COMMUNICATION– 406 PRODUCT LINK 201.... .... ... ... .... ... ... 243 CONTROL GP-UNPROGRAMMED CONTROL GP-HANDLE (PRODUCT LINK 300) ........ ..... ......... 249 (BULLDOZER CONTROL) .... ..... ...... .... 1056 CONTROL GP-UNPROGRAMMED–CONTROL GP-HANDLE–BULLDOZER 1041 PRODUCT LINK 201 248 CONTROL GP-HANDLE– CONTROL GP-UNPROGRAMMED–BULLDOZER CONTROL 1042 PRODUCT LINK 300 249 1045 CONVERSION AR-OPEN ROPS... 1080 CONTROL GP-HANDLE– CONVERSION AR-ROPS–ENCLOSED 1080 BULLDOZER, DUAL TILT 1046 CONVERTER GP-ELECTRICAL 250 1048 COOLER GP-HYDRAULIC OIL . . . . ... .. ... .. .. . 736 1050 CORE AS-AFTERCOOLER ......... ........... 157 CONTROL GP-HANDLE– CORE AS-CONDENSER .. .. .. .. .. .. .. .. .. .. ..1029 BULLDOZER, IMPLEMENT.... ....... ....... 1047 CORE AS-ENGINE OIL COOLER 140 1052 CORE AS-OIL COOLER 736 CONTROL GP-HANDLE– CORE AS-OIL COOLER STEERING, TRANSMISSION. 1044 (TRASH RESISTANT, AMOCS) 154 CONTROLGP-HEAT & AIR COND 1163 CORE AS-RADIATOR....... 150 CONTROL GP-IMPLEMENT–WINCH 244 152 245 154 CONTROL GP-JOYSTICK–BULLDOZER 1071 CORE AS-RADIATOR CONTROL GP-JOYSTICK– (HIGH AMBIENT TEMPERATURE) . .. .. .. .. .. 148 BULLDOZER, DUAL TILT 1054 CORE GP-OIL COOLER 131
INDEX Name Page Name Page INDEX A19 SEBP4195-44 COVER GP-ACCESS 1081 COVER GP-CYLINDER BLOCK 23 24 COVER GP-FLYWHEEL HOUSING ..............................25 26 COVER GP-FRONT HOUSING 27 COVER GP-HOOD 526 COVER GP-SOUND SUPPRESSION 28 COVER GP-VALVE MECHANISM..................................29 30 31 33 34 COVER GP-VALVE MECHANISM–NO OIL FILL. 32 CRANKSHAFT GP...........................................................35 CYLINDER & LINES GP-LIFT–LH. ..............................737 CYLINDER & LINES GP-LIFT–RH. 739 CYLINDER AR-DUAL TILT. 742 CYLINDER AR-DUAL TILT–ANGLING BULLDOZER 741 CYLINDER AR-DUAL TILT–LOW GROUND PRESSURE....................................743 CYLINDER BLOCK AS....................................................36 37 CYLINDER BLOCK GP 38 39 41 43 45 CYLINDER GP-BULLDOZER LIFT–RH, LH 744 CYLINDER GP-RIPPER LIFT 746 CYLINDER GP-RIPPER PIN PULLER. 748 CYLINDER GP-TILT–ANGLING BULLDOZER 749 CYLINDER GP-TILT–BULLDOZER...............................755 CYLINDER GP-TILT–RH, LH–BULLDOZER..............757 CYLINDER GP-TILT–RIPPER, LH ...............................751 CYLINDER GP-TILT–RIPPER, RH 753 CYLINDER HEAD AS 46 48 49 CYLINDER HEAD GP......................................................52 53 54 55 56 D DAMPER & PULLEY GP 58 DETENT GP-CONTROL (BLADE LIFT, LOWER)...........................................1054 1056 1064 DETENT GP-CONTROL (BLADE TILT) 1054 1056 1064 DETENT GP-CONTROL (DRUM CLUTCH RELEASE).................................1058 1066 DETENT GP-CONTROL (REEL IN, REEL OUT) 1058 1066 DIFFERENTIAL & BEVEL GEAR GP.......................... 429 DISPLAY GP-MONITOR (CD610) .............................1083 DISPLAY GP-MONITOR (CD700) .............................1083 DISPLAY GP-MONITOR–CD610 1083 DISPLAY GP-MONITOR–CD700 1083 DOOR GP-ACCESS–LH 529 DOOR GP-ACCESS–LH–HIGH AMBIENT TEMPERATURE .......................... 537 DOOR GP-ACCESS–LH–WASTE HANDLING .......... 533 DOOR GP-ACCESS–RH 527 DOOR GP-ACCESS–RH–HIGH AMBIENT TEMPERATURE 535 DOOR GP-ACCESS–RH–WASTE HANDLING 531 DOOR GP-CAB–LH.. .... ..... ..... .... ..... .. 1085 1086 1090 DOOR GP-CAB–RH.. 1084 1087 1088 DRAIN GP-ECOLOGY–TRANSMISSION CASE 431 DRAWBAR GP 539 DRIVE GP-FINAL.......... 432 434 436 439 441 DRIVE GP-PUMP 446 DUST EJECTOR GP... 161 E EDGE GP-BIT & CUTTING–ANGLING BLADE 984 EDGE GP-BIT & CUTTING–SEMI-UNIVERSAL 981 982 EDGE GP-BIT & CUTTING–UNIVERSAL .................. 983 ELECTRONICS AR-MACHINE ..................................... 251 ELECTRONICS GP-COMMUNICATION–PRODUCT LINK 300 251 ELECTRONICSGP-ENGINE RATINGS. 14 ELECTRONICS GP-IMPLEMENT 252 COUNTERWEIGHT GP .... ........... ......... 522 523 524 COUNTERWEIGHT GP-FRONT 525 COUPLING GP-PUMP ...... .......... ......... 428
INDEX Name Page Name Page A20 INDEX SEBP4195-44 ELECTRONICSGP-MACHINE–ACCUGRADE 252 ELECTRONICS GP-MONITOR.....................................252 ELECTRONICS GP-POWER TRAIN...........................252 ENCLOSURE GP-ENGINE............................................540 542 ENCLOSURE GP-ENGINE–HIGH AMBIENT TEMPERATURE 546 ENCLOSURE GP-ENGINE–SOUND SUPPRESSION..........................................544 ENCLOSURE GP-HYDRAULIC TANK........................547 ENGINEAR-COMPLETE. 11 13 ENGINEAR-CORE 15 16 EXTENSION GP-BACKREST (CLOTH) ...................1187 EXTENSION GP-BACKREST (VINYL) .....................1192 F FAN AR-REVERSIBLE 132 133 FAN AR-REVERSIBLE–DUAL TILT.............................134 FAN GP-SUCTION. 136 FASTENER GP-CYLINDER HEAD. 54 56 FASTENER GP-ENGINE WIRING 59 FASTENER GP-FRONT HOUSING 60 61 FASTENER GP-OIL PUMP MOUNTING–ENGINE....................................................................... 117 FASTENER GP-VALVE MECHANISM 62 FENDER GP 548 FENDER GP–LH. 550 FENDER GP–RH. 551 FILLER GP-ENGINE OIL.............................................. 118 FILM(WASTE HANDLER).................................................6 FILM GP 1226 1228 1229 FILM-IDENTIFICATION (AUTOMATIC BLADE) 735 FILM-IDENTIFICATION (DUAL TILT)...........................735 FILM-IDENTIFICATION (HYDRAULIC OIL)..............1231 FILM-IDENTIFICATION (IGNITION SWITCH) (ENGINE CRANK) 265 FILM-IDENTIFICATION (IGNITION SWITCH) (GLOW PLUG) 265 FILM-IDENTIFICATION (JACKET WATER HEATER)....................................256 258 FILM-IDENTIFICATION (JOYSTICK CONTROL) 1076 FILM-IDENTIFICATION (JOYSTICK) (GRADE CONTROL).................................................253 FILM-IDENTIFICATION (POWER RECEPTACLE, 12-VOLT)......................1230 FILM-IDENTIFICATION (PRELUBRICATION PUMP)......................................128 FILM-IDENTIFICATION (WASTE HANDLER) .... 8 FILM-IDENTIFICATION (WORK LIGHT) 1230 FILM-INFORMATION (AUTOMATIC RIPPER) 1072 FILM-INFORMATION (PRODUCT LINK) 243 FILM-INFORMATION (PRODUCT LINK, READ OMM) ..............................262 FILM-INFORMATION (ROPS, FOPS, READ OMM) 1026 FILM-INSTRUCTION (BULLDOZERCONTROL, AUTO) 735 FILM-INSTRUCTION (BULLDOZER TILT) 735 FILM-INSTRUCTION (FRONT, REAR,GUARD-UP, DOWN)....................246 FILM-INSTRUCTION (HVAC WATER, DRAINING, FILLING) 1093 FILM-INSTRUCTION (MACHINE SECURITY, CONSOLE) 265 FILM-INSTRUCTION (RADIATOR CLEANING, READ OMM)...................149 FILM-INSTRUCTION (RIPPER CONTROL)...............242 FILM-INSTRUCTION (SEAT ADJUSTMENT) 1200 1202 FILM-INSTRUCTION (WINCH) 734 FILM-NOTICE(RADIO) 1102 FILM-PANEL..................................................................1163 FILM-STRIPE (D8T, LH) (FUEL TANK GUARD)..........573 FILM-STRIPE (D8T, RH) (FUEL TANK GUARD)..........573 FILM-STRIPE (REAR, LH) 1226 FILM-STRIPE (REAR, LH) (FUEL TANKGUARD) 573 FILM-STRIPE (REAR, RH) 1226 FILM-STRIPE (REAR, RH) (FUEL TANKGUARD)...............................................573 FILM-WARNING (ACCUMULATOR) 728 729 FILM-WARNING (BLADE, DO NOT CLIMB, READ OMM) 993 FILM-WARNING (ELECTRICAL SHOCK).................1232 FILM-WARNING (HIGH PRESSURE CYLINDER)............................1232 FILM-WARNING (LASER TRANSMITTER) 993 FILM-WARNING (NO WELD, NO DRILL, READ OMM) 1026 1232 FILM-WARNING (PRODUCT LINK 300, INTL) ........1232 FILM-WARNING (PRODUCT LINK 300, U.S.) ...........260 262 FILM-WARNING (PRODUCT LINK RADIO, INTL) 243 264 FILM-WARNING (PRODUCT LINK RADIO, U.S.)...............................243 264
INDEX Name Page Name Page INDEX A21 SEBP4195-44 FILM-WARNING (RECOIL SPRING)...........................604 606 609 612 615 FILM-WARNING (SHOCK HAZARD) 1232 FILTER AS-ENGINE OIL (STANDARD EFFICIENCY).......................................119 FILTER AS-WATER SEP & FUEL (PRIMARY)...........192 FILTERELEMENT AS-AIR (PRIMARY) 160 FILTERELEMENT AS-AIR (SECONDARY) 160 FILTER ELEMENT AS-OIL (ADVANCED EFFICIENCY) 825 829 FILTER ELEMENT AS-OIL (ADVANCED EFFICIENCY) (TORQUE CONVERTER CHARGING)...................500 FILTER ELEMENT AS-OIL (FIRE RESISTANT FLUID) 825 829 FILTER ELEMENT AS-OIL (FIRE RESISTANT FLUID) (TORQUE CONVERTER CHARGING)...................501 FILTER ELEMENT AS-OIL (FIRE RESISTANT FLUID) (TRANSMISSION CHARGING) 500 FILTER ELEMENT AS-OIL (ULTRAHIGH EFFICIENCY)....................................825 829 FILTER ELEMENT AS-OIL (ULTRA HIGH EFFICIENCY) (TORQUE CONVERTER CHARGING) 500 FILTER ELEMENT AS-OIL (ULTRA HIGH EFFICIENCY) (TRANSMISSION CHARGING) 500 FILTER ELEMENT-AIR (ADVANCED EFFICIENCY)......................................175 1091 FILTER ELEMENT-AIR (STANDARD) (CAB) 1097 FILTER ELEMENT-CAB AIR (STANDARD EFFICIENCY) (CAB) 1097 FILTER ELEMENT-OIL (ULTRA HIGH EFFICIENCY) (TORQUE CONVERTER CHARGING)...................503 FILTER ELEMENT-OIL (ULTRA HIGH EFFICIENCY) (TRANSMISSION CHARGING) 503 FILTER GP-CAB AIR. 1091 FILTER GP-ENGINE OIL 119 FILTER GP-OIL–STEERING...........................................698 699 FILTER GP-PRIMARY FUEL 182 184 FILTER GP-SECONDARY FUEL 186 188 FLOOR MAT (PLATFORM FLOOR) 1172 FLOOR MAT (PLATFORM, CAB)............................... 1081 FLOORPLATE GP...........................................................552 FLYWHEEL GP..................................................................63 FRAME & BEARING AS. 553 554 FRAME AR-STRIKER–MULTISHANK. 986 FRAME AR-STRIKER–SINGLE SHANK 985 FRAME AS-TRACK ROLLER–FRONT........................603 FRAME GP-RIPPER–MULTI SHANK. 989 FRAME GP-RIPPER–SINGLE SHANK 987 FRAMEGP-TELESCOPING RECOIL. 604 612 615 FRAME GP-TELESCOPING RECOIL–NON-SUSP UNDCRG WITH CARR RLR...............609 FRAME GP-TELESCOPING RECOIL–NON-SUSPENDED UNDERCARRIAGE 606 FUMES DISPOSAL GP 121 FUSE (10-AMPERE) 327 FUSE (15-AMPERE) 327 334 FUSE (175-AMPERE) (ALTERNATOR, MAIN) . . . 327 FUSE (20-AMPERE) 327 G GAUGE AR-TRACK–LOW GROUND PRESSURE 618 190 FILTERGP-WATERSEP& FUEL 192 FILTER-FUEL (ADVANCED EFFICIENCY) 186 188 190 FILTER-OIL (ADVANCED EFFICIENCY) 698 699 FILTER-OIL(FIRE RESISTANT FLUID) 698 699 FILTER-OIL(ULTRA HIGH EFFICIENCY) .... ... 698 699 842 844 846 848 850 852 856 859 FILTER-WATER PUMP 146 FINAL DRIVE GP 432 434 436 439 441 FINAL DRIVE GP–SOUND SUPPRESSION 444
INDEX Name Page Name Page A22 INDEX SEBP4195-44 GAUGE AR-UNDERCARRIAGE–LOW GROUND PRESSURE ................................... 618 GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE).......... 123 GAUGE AS-OIL LEVEL (DIPSTICK) (POWER TRAIN) 447 453 459 465 GAUGE GP-OIL LEVEL (DIPSTICK)–ENGINE.......... 123 GAUGE-SIGHT (COOLANT) 155 GAUGE-SIGHT (HYDRAULIC TANK OIL) 825 829 GEAR GP-CAMSHAFT 64 GEAR GP-FRONT .............................................................65 GEAR GP-REAR ...............................................................67 GENERAL AR. ....................................................................2 GRADE CONTROL AR 253 GRADE CONTROL AR-LASER–ACCUGRADE, DUAL 254 GRADE CONTROL AR-LASER–ACCUGRADE, SINGLE............................................ 253 GRADE CONTROL AR-SATELLITE–ACCUGRADE, DUAL GNSS 254 GRADE CONTROL AR-SATELLITE–ACCUGRADE, SINGLE GNSS 255 GRADE CONTROL AR-SATELLITE–DUAL GPS.................................................................. 254 GRADE CONTROL AR-SATELLITE–SINGLE GPS.............................................................. 255 GRILL GP-RADIATOR–HEAVY DUTY 555 GRILL GP-RADIATOR–QUICK OPENING 556 558 GUARD AR-BOTTOM–WASTEHANDLING 560 562 GUARD AR-FINAL DRIVE............................................ 564 GUARD AR-IDLER–WASTEHANDLING 618 619 GUARD AR-IDLER–WASTEHANDLING, SYSTEMONE. 619 GUARD GP-BOTTOM................................................... 565 GUARD GP-BOTTOM–HEAVY-DUTY......................... 566 GUARD GP-BRUSH....................................................... 568 569 GUARD GP-DRIVE SHAFT. 570 GUARD GP-FINAL DRIVE 571 GUARD GP-FINAL DRIVE–LOW GROUND PRESSURE ................................... 572 GUARD GP-FUEL TANK............................................... 573 574 GUARD GP-IDLER 620 GUARD GP-IDLER–SYSTEMONE. 621 622 GUARD GP-POWER TRAIN–REAR........................... 575 GUARD GP-RADIATOR................................................ 576 578 580 581 GUARD GP-REAR–HEAVY DUTY...............................582 GUARD GP-ROCK 583 584 GUARD GP-SEAL–PIVOT SHAFT 585 H HANDHOLD GP. 1014 HANDLE GP-MODULAR (WINCH)............................1058 1066 HARNESS AS-CAB 384 HARNESS AS-CHASSIS 4 HARNESS AS-CONSOLE 406 1078 HARNESS AS-CONSOLE (RH)....................................403 HARNESS AS-CONTROL..............................................236 262 398 400 HARNESS AS-CONTROL (MACHINE SECURITY SYSTEM) 265 HARNESS AS-CONTROL (PRODUCT LINK)............259 260 264 HARNESS AS-DASH 403 406 HARNESS AS-ENGINE 4 HARNESS AS-ENGINE (ENGINE WIRING)...............386 HARNESS AS-ENGINE (INJECTOR, VARIABLE VALVE) 19 HARNESS AS-ENGINE (MAIN) 388 392 HARNESS AS-ENGINE (UNIT INJECTOR) 20 21 HARNESS AS-FRONT .......................................................4 226 230 400 HARNESS AS-FRONT (RADIATOR GUARD) 395 398 409 HARNESS AS-FUEL TANK...........................................226 HARNESS AS-HEATER & AIR COND 1031 1093 HARNESS AS-HEATER & AIR COND (COMPRESSOR) 1107 1110 1113 1116 1119 1122 1125 1128
INDEX Name Page Name Page INDEX A23 SEBP4195-44 1131 HARNESSAS-RADIO(PRODUCT LINK)...... .. 264 1134 HARNESS AS-RADIO (RECEIVER) 395 HARNESS AS-HEATER & AIR COND 398 (CONDENSER FAN) 1108 400 1111 HARNESS AS-SENSOR. 200 1113 426 HARNESS AS-HYDRAULIC TANK 226 699 230 HARNESS AS-SENSOR HARNESS AS-LIGHTING 288 (CYLINDER POSITION) 409 309 HARNESS AS-SENSOR HARNESS AS-LIGHTING (BEACON) .... ... .... 314 (CYLINDER POSITION, RH) . .... ... .... .... . 395 HARNESS AS-LIGHTING (BEACON) 398 (PLATFORM) ... ..... ..... ..... .... ..... .... 314 HARNESS AS-SENSOR HARNESS AS-LIGHTING (BEACON) (ROPS) 314 (FUEL FILTER JUMPER) 198 HARNESS AS-LIGHTING HARNESS AS-SENSOR (FLOODLIGHTS, FRONT) 290 (GROUND SPEED, INCLINATION) 409 292 HARNESS AS-SENSOR HARNESS AS-LIGHTING (INCLINATION, RECEIVER, LH) 395 (FLOODLIGHTS, REAR) 290 398 292 HARNESS AS-SENSOR HARNESS AS-LIGHTING (FRONT) 278 (TRANSMISSION SPEED) 424 280 HARNESS AS-SOLENOID 283 (ENGINE PRELUBRICATION) ... ... ... .. ... . 128 285 HARNESSAS-SOLENOID (PIN PULLER) 732 294 HARNESS AS-SOLENOID (WINCH) 990 297 HARNESS AS-STEERING 227 300 231 302 HARNESSAS-SWITCH (SERVICE BRAKE) 1037 305 1039 HARNESS AS-LIGHTING (FRONT) 1165 (CYLINDER) 275 1168 HARNESS AS-LIGHTING (REAR) 278 HARNESS AS-TRANSMISSION.. ... .. ... .. ... . 4 280 228 283 231 285 496 288 HARNESS AS-TRANSMISSION 294 (SHIFT SOLENOIDS) 424 297 HARNESS AS-VALVE 842 300 844 302 846 305 HARNESS AS-VALVE 309 (BULLDOZER, RIPPER) 856 HARNESS AS-LIGHTING (REAR) (ROPS) 275 859 HARNESS AS-LIGHTING (RIPPER) HARNESS AS-MONITOR (ADVISOR) 313 402 HARNESS AS-VALVE (IMPLEMENT CONTROL) 848 406 850 HARNESS AS-MONITOR 852 (GRADE CONTROL) 395 HARNESS AS-VALVE HARNESS AS-MOTOR (GUARD) 560 (SEAT AIR COMPRESSOR) 1202 562 HARNESS AS-WIRING HARNESS AS-PANEL... 4 (CRANK WITHOUT INJECT) 392 327 HARNESS AS-WIRING (FUEL FILTER) 402 (JUMPER) ........... ............... ....... 195 406 HARNESSAS-WIRING (GRADE CONTROL) .... 395 HARNESSAS-PUMP (WINDOW WASHER) 1205 398
INDEX Name Page Name Page A24 INDEX SEBP4195-44 KIT-BUMPER (WEIGHT ADJUSTMENT) (SUSPENSION SEAT) ............................................1100 KIT-FOLLOWER (SUSPENSION SEAT)....................1100 KIT-INDICATOR (WEIGHT ADJUSTMENT) (SUSPENSION SEAT) 1100 KIT-RECEPTACLE (12-PIN) 1046 1047 1048 1063 KIT-SEAL (RELIEF VALVE) ..........................................905 907 HEATER GP-CAB 1093 1097 1098 HEATER GP-JACKET WATER....................................256 258 HOUSING GP-FLYWHEEL............................................. 69 HOUSING GP-FRONT. 71 73 HOUSING GP-SEAT SUSPENSION. 1099 HYDRAULIC AR. 759
IIDLER GP-TRACK 623 628 IDLER GP-TRACK–FRONT..........................................624 627 IDLER GP-TRACK–FRONT, COLD WEATHER 626 IDLER GP-TRACK–REAR, COLD WEATHER 625 IDLER GP-TRACK–SYSTEMONE, FRONT. 629 631 IDLER GP-TRACK–SYSTEMONE, REAR..................630 632 INJECTOR GP-FUEL 204 INSTALLATION AR-ENGINE. 17 INSTALLATION GP-COMMUNICATION–PRODUCT LINK 201 259 INSTALLATION GP-COMMUNICATION–PRODUCT LINK 300.................................................264 INSTALLATION GP-COMMUNICATION–PRODUCT LINK 321SR 260 262 264 INSTALLATION GP-RADIO .........................................1102 INSTALLATION GP-SECURITY....................................265 K KEY (BATTERY DISCONNECT)..................................373 KEY AS-ELECTRONIC (SECURITY) (GRAY)...........265 KEY AS-ELECTRONIC (SECURITY) (YELLOW) 265 KIT-BEARING (SUSPENSION SEAT) 1100 KIT-SEAL (SHUTTLE VALVE) (IMPLEMENT CONTROL) 908 KIT-SPRING (HEIGHT ADJUSTMENT) (SUSPENSION SEAT) ............................................1099 KIT-SPRING (SUSPENSION SEAT)..........................1099 KIT-SUSPENSION KNOB (HEIGHT ADJUSTMENT) (SUSPENSION SEAT) 1099 KIT-VALVE REPAIR. 897 KIT-WINDOW. 1104 L LAMP . . . . . ... .. .. .. ... .. .. .. ... .. .. ... .. .. .. . 314 LAMP(24-VOLT) (ACTION LIGHT).... ...... ... 402 406 LAMP (24-VOLT) (MSS) 265 LAMP (24-VOLT, 21-WATT) 384 LAMP AS-DOME 384 LAMP AS-FLOOD 270 LAMPAS-INDICATOR(REAR ACTION) 402 406 LAMP GP-FLOOD 267 268 269 270 271 LAMP GP-FLOOD–HID 272 LAMP GP-WARNING BEACON (24-VOLT) (ROPS MOUNTED) 314 LAMP-HALOGEN (24-VOLT, 35-WATT) (HID) 272 LAMP-HALOGEN (24-VOLT, 65-WATT) 267 268 269 271 LATCH GP 586 LIFTING GP-ENGINE. 75 76 LIGHTINGGP-FLOOD 273 LIGHTING GP-FLOOD–CYL, ENG COMP, FUELTANK, ROPS..................275 278 280 283 400 409 HARNESSAS-WIRING (JOYSTICK) (WINCH) 244 245 HARNESS AS-WIRING (LH) (MAST, SENSOR) . . . HARNESS AS-WIRING 400 (PRODUCT LINK RADIO) 260 HARNESS AS-WIRING (REMOTE CONTROL) . . . 246 HARNESS AS-WIRING (RH) (MAST)..... ...... 400 HARNESS AS-WIRING (SPEED SENSOR) . . . . . 357 HEAD GP-PUMP–STEERING 701
INDEX Name Page Name Page INDEX A25 SEBP4195-44 294 796 297 LINES GP-TILT CYLINDER–300 SEMI-UNIVERSAL BULLDOZER. 794 302 LINES GP-TILT CYLINDER–UNIVERSAL, 305 SEMI-UNIVERSAL BULLDOZER. 788 309 LINES GP-TILT CYLINDER–LIGHTING GP-FLOOD–CYL,ENG COMP, ROPS..........................................285 288 LIGHTING GP-FLOOD–CYLINDER 274 LIGHTING GP-FLOOD–FUELTANK, SWEEPS. 290 292 LIGHTINGGP-RIPPER..................................................313 LIGHTING GP-WARNING BEACON............................314 LINER GP-CAB. ...........................................................1105 LINES GP-AIR 162 LINES GP-AIR–ATAAC. 163 LINES GP-AIR CONDITIONER–FENDER 1116 1119 1122 1125 LINES GP-AIR CONDITIONER–ROPS. 1107 1110 1113 LINES GP-AIR CONDITIONER–UNDER HOOD..........................................................1128 1131 1134 LINES GP-ALTERNATOR AIR–CHARGING ALTERNATOR. 317 LINES GP-BULLDOZER MANIFOLD 760 LINES GP-FUEL 193 LINES GP-FUEL FILTER...............................................195 198 200 LINES GP-HEATER 1137 WASTE HANDLING 779 LINES GP-TURBOCHARGER OIL... 124 LINES GP-WATER...... 138 140 144 LINES GP-WINCH. ...... ...... ....... ...... ... 990 LINK AS-TRACK 634 636 637 LINK AS-TRACK BOX–SYSTEMONE. 639 640 LINK AS-TRACK–POSITIVE PIN RETENTION 633 LINKAS-TRACK–STEEL MILL 635 LINK AS-TRACK–SYSTEMONE 638 LINK GP-STABILIZER. 928 929 LUBRICATION GP-PIVOT SHAFT 641 M MACHINE AR-HIGH AMBIENT TEMP 3 MANIFOLD & VALVE GP–PARKING, SECONDARY BRAKE. 709 MANIFOLD & VALVE GP–SECONDARYBRAKE .............................................. 707 MANIFOLD GP-CONTROL 800 802 MANIFOLD GP-CONTROL–IMPLEMENT PILOT 798 MANIFOLD GP-EXHAUST ............................................ 164 MANIFOLD GP-HYDRAULIC–WINCH.......................... 803 MANIFOLD GP-VALVE–IMPLEMENT CONTROL 804 MAST GP–LASER RECEIVER 319 MAST GP–SATELLITE RECEIVER 319 MECHANISM GP-FUEL PUMP & VALVE 77 78 79 80 MIRROR GP-REAR VIEW 1140 MIRROR GP-REAR VIEW–CAB 1141 MIRROR GP-REAR VIEW–OPEN ROPS. 1139 MODIFICATION AR-BULLDOZER–SEMI-UNIVERSAL..................................................... 931 MODIFICATION AR-WOODCHIP 3 4 MODULE GP-DISPLAY 406 MODULEGP-DISPLAY(GAUGE CLUSTER) 403 LINES GP-HYDRAULIC 762 LINES GP-HYDRAULIC FAN 763 766 770 LINES GP-PIN PULLER CYLINDER 772 LINESGP-POWER TRAIN OIL.. 447 453 459 465 LINES GP-PUMP .......... .......... .......... 773 LINES GP-RIPPER . .... .... .... .... .... .... ... 776 777 LINES GP-STEERING 703 LINESGP-TILT CYLINDER 782 LINESGP-TILT CYLINDER–DUAL 780 LINESGP-TILTCYLINDER–DUALTILT 784 790 792
INDEX Name Page Name Page A26 INDEX SEBP4195-44 MODULE GP-DISPLAY (WORK AREA VISUAL SYSTEM)........................... 236 MODULE GP-INTERFACE (KEY)................................. 265 MONITOR AS–LIGHT BAR 1142 MOTOR & MTG GP-HYDRAULIC FAN 806 MOTOR GP-ELECTRIC (CONDENSER BLOWER MOTOR) 1031 MOTOR GP-PISTON–HYDRAULIC FAN................... 808 MOTOR GP-PISTON–REVERSIBLE FAN................. 807 MOTOR GP-PISTON–STEERING 710 MOTOR GP-WINDOW WIPER (24-VOLT, 2-SPEED) (CENTER, FRONT) 1215 MOTOR GP-WINDOW WIPER (24-VOLT, 2-SPEED) (DOOR, LH)........................1218 MOTOR GP-WINDOW WIPER (24-VOLT, 2-SPEED) (DOOR, RH)........................1218 MOTOR GP-WINDOW WIPER (24-VOLT,2-SPEED) (FRONT) 1218 MOTOR GP-WINDOW WIPER (24-VOLT, 2-SPEED) (LH, FRONT) 1215 MOTOR GP-WINDOW WIPER (24-VOLT,2-SPEED) (REAR)................................1215 1222 MOTOR GP-WINDOW WIPER (24-VOLT, 2-SPEED) (RH, FRONT) 1215 MOUNTING GP-AIR CLEANER 165 MOUNTING GP-ALTERNATOR & COMPR...................81 MOUNTING GP-ANTENNA–GRADE CONTROL .................................................1143 1144 1145 MOUNTING GP-CAB 1146 MOUNTING GP-CONDENSER–REMOTE MOUNTED..............................................1147 MOUNTING GP-CONDENSER–ROPS MOUNTED. 1148 MOUNTING GP-CONNECTOR 321 MOUNTING GP-CONNECTOR–GRADE CONTROL 320 MOUNTING GP-CYLINDER.......................................... 809 MOUNTING GP-FINAL DRIVE..................................... 471 MOUNTING GP-GRADE CONTROL........................... 322 MOUNTING GP-MAST–ACCUGRADE 992 MOUNTING GP-MAST–LASER RECEIVER 993 MOUNTING GP-MAST–SATELLITE RECEIVER 993 MOUNTING GP-MONITOR–GRADE CONTROL .................................................1150 1151 MOUNTING GP-RADIO 1152 MOUNTING GP-RECEIVER–MAST. 323 MOUNTING GP-RIPPER 994 MOUNTING GP-ROPS.................................................1153 MOUNTING GP-SENSOR–ATMOSPHERIC, ENGINE OIL................................. 326 MOUNTING GP-TRANSMISSION 472 MUFFLER GP..................................................................166 O OIL CHANGE GP-HIGH SPEED. 126 OPERATOR AR 1155 P PADLOCK GP......................................................................1 206 209 516 542 547 833 835 PADLOCK GP (ENGINE ENCLOSURE) 540 PADLOCK GP (FUEL LINE) 193 PAN GP-BACKREST 1158 1161 PAN GP-BACKREST–CLOTH 1157 PAN GP-BACKREST–LUMBAR.................................1160 PAN GP-BACKREST–VINYL......................................1159 1162 PAN GP-OIL. 88 90 93 PAN GP-OIL–ENGINE .....................................................82 85 PANEL GP-CONTROL. 1163 PANEL GP-FUSE–HEATER, A/C BLOWER. 327 PANEL GP-SOUND SUPPRESSION 587 PEDAL GP-GOVERNOR & BRAKE. 1165 1168 PISTON & ROD GP..........................................................94 96 98 PLANETARY GP-TRANSMISSION 473 PLATE & FILM GP 1230 1232 PLATE AS-WEAR–SEMI-UNIVERSAL.........................996 PLATE AS-WEAR–UNIVERSAL.....................................995 PLATE GP-ENGINE IDENTIFICATION 1233 PLATE-IDENTIFICATION (PRIMER SWITCH) 184 PLATE-SERIAL NUMBER (BULLDOZER) 919 921 922 923 924 925 PLATE-SERIAL NUMBER (RIPPER) 999 1000 PLATE-SERIAL NUMBER (TRANSMISSION) 419
