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FLUIDS AND LUBRICANTS
COMPONENT
Fuel tank
Engine crankcase
Witn filier chan.ge
Cool‹ng system Wien Heater Without heeter
I•1gdraulIC rgBe'rvOir System capacity with 1nader/backboe
Power shu\\le
'Tiansax/e
Fronf orive axla
Center bowl
@$ane1a ry &nÖS (eaCh)
Transfer case }Four wheal driveJ
Brakemasiei c xu ‹rer(
11 quartc 10.4 iitras
SPECiFlPATIONS
Saa Operalors Man uBl
Recommended Engine Oil’
Aoove 30°F I-\ C) SAE 3o‘•’7eß CC. CD oCve i0° F :-12 C/ SAE fsW-CO CC.CD Be oa 90°F f32’Ci SAE n0R-C0 CC.CD fi \ernaie Engine ‹3i1-
Above 5o* F 110° C t SAE 4O CC, CO
Above 39“F (4”C) SAE tel CC, CO 23° to68”n- ‹-5" tO 20”Cl saE Gewiß CC. CD 3e'o v 3 F IO° Cl .... . SAE 10vv GC, CD
Parktng@f8ke cable
Grease Billings
16.9 quarts 17.B fltras 18.2 qußrEa 17.2 titres
12.5 gaI1ons 47.3 lit zs 23.75 gallans 89.9 Iltres
7quaj•ts 6.6 !‹1re9 I.5 q‹›ar1s 1.4 l'ire
1 pinl 0.5liire
NOTE: rate prooucfion machines have masier cyllndärs tnai ara cnnneclBd to Ihe ny• orou/ic ay/fam. 6ae Section as required as reüu i red as *equ›red
a5 required
Mix ethylene glycol with watar for the lowesi ambient ten perature expected, ThB mixi\ire must be half ethylene glycol and half water.
Case TC J Fluid
Case TCH Fluid
Casa FDL Fiutd Aherneie n'i: Gear Lubricant IAPI-GL-4j
Above 0”F {-16"C) - SAE 90 Belo< 0°F 18*C) .. ......................SAE BO
Case *3L F”aid
Case FDL Fluid
Case TCI-I Flu d
Lubriplate 105 grease.
Add drinklng water or distilled waie›
So. 2 Molyoisulfide greases
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MAINTENANCE CHART
Thisch6•T showsmaximum service intervals for the.correctmaintenance ofthemachine. Someoperating condiliona MII make it necessary IO OftBFl tha 9BfViC6 i0tBf”VBI9.
INTERVAL SERVICE
Arte the ft 9i 2 hours machine only
50, 1IXl. and 2 hours of operation new machlne onlx
Altar tha first 20 hours of opgration, newmaGhIne only
Evgry 10 hours of opsration or each oay, whichever
Every50 hours of operation
@ygry 1gggauls of OperéltfOD
TighEgn thg tYheel bolts.
*ighten1f›e Ie-rision rodnuts for tha backhoe.
iqhteo the tour e vin9pivot nut low the backime.
Oo the Aflgr Del'very Check.
Lubncate the loader andbackhoe givo points.
Lubricate the dipper extension. i‹ e0uioqea.
Check the level of the engina oil
Luorica e he ihre¥i poin• hircft pivot palms, if gQtjipped.
INSTRUCTIONS
Section 9TDD.
Section 9100.
Operators Manual
Opera\ rs Manual
Ope atom Manual.
OP8ratOr& Manual
Check the t/rsl stage fun! filler f r water gr sediment. Ooerators Manual.
Check the level of the oil in the power snuffle.
Check tha levol of the coolant in ihe
CheCk the level of tne pil lp trjg' rggg'rygirr
LubrlCatg the lront Axle king plns
Lubri0ate the Ironr axle pivot.
L.ubric4te tho parking brake cross shaft.
Lunrlcaie the tie rgo anus.
L bri 6te the rear axIe bearings.
Chack the alr pressure and condition Of the lires
Check ihe level ef the oi'f in thetransoxle.
Operators Manual.
Operators Manual.
Operators Manual.
Opgratorg Manual. Section 6212.
INTERVAL SERVJCE
Evary100hoursof Check lha level of theoil ln the transfer
INST9JCTIONS
Op8r8lO 8 MediaI. operation(Con'i.) CaaB, If equipped
Glean thespark arrestedmuffler. ileqrilpped
Every N0 tioursof Lubricate lhe seat post-
Lubrlcaie mecablefortha parking brake.
Lubricate iheplvoisforthebrake pedals-
Lubflcate weIontan4rear pivotsfor the(rantdrivaay!e, ilequipped-
Cneck thelevalof theoil in thecancer yylandplanetariesotthefr0ntdriva acle. II equipped.
Glean ihebreathe-forthefront driy6axlg. ifequipc›ed
Cleanmabreathesforthetransfer case,
Clean the battery.
inch me iovelClf the fluid in lh4t JOw mainiananca oaMery.
Cneck trie tensionof ‹nedriveomit lor theairconotionercompressor.
Check tneoperg1ion of tn9apr c,ondiItoning system.
Tighten ihe nutsonthebackhoe mansion reds.
Change the engine oil.
Laplacetha flit+rfOf lie engiri6eiI
Gheck thelevalof theIIuId In Ihe brake maslercylinoers. {Not nscessary lor master CylinderswiihclaMprefgirJer8,
Cn0ck Erie I6VBIOf thecoolant in lhe
EverySIXIhoursof operation
Lugncatetheuniversal¡olnlsandtheslio jointonthelronrnnof+ardive Amir.
Lubrtcate theo••ot lormie transfercasecontrol lever.ilequipped.
Operators Manual.
Opera!o•s Manual.
Operaior¥ Manual.
Op6r6lOI'S MAñual.
OgeratorS Manual.
Op6ratora Menual
Operalor9 nual.
Section 4005
5ecrons00-
OperatorsManual
Operalers Manual
Sae WARNIMGon page1002-2.
Pggg 100Z-0.
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tNTERVAL 5|F#VlCE
Evory 30 hours of operation (¢On I .)
Lugricale ihe EouplJ/g for tna pump drive shaft.
I.r bric8ip the pivcjts for the IoaÖer control inver.
LLÎbrlcnto the pivols lo Ihe back hoe control feve•rs
LuDrica‹e il frsnt wheeT bearings.
Lubricaie the king pin5 (4\ for the frpnt o‹i e ax1a, if equ‹ppad
Peplacc tha fuel f|Iters.
Every 1ŒKI son rs o\ operation
Chuck1he leve cf the fiuio ir 1he mainierance fred oattery.
Service 1ha ROPS cab ,girfiI ler
Drain wa zr anc sedimcn i from the fuel tank
Change the oil ›r :ne powe• shut•le.
Glear› lha screeri in chu oowar shul!lo
Chef ge the h ygrac |io €/||.
Change the gear luoriEanT in ‹ne Iransaxle
Evary 2000 ho.ms of gparation or aah›* Y “!^ whichgvgr uCcurs firS1
E'•ery 4DOD hours of opera lion
Change thu genr Iuorir:ant in ff\q transfer casn, if equippeo.
FIuSLI Ihe cool ng syctem.
Replace tre drive belt for the Inn and tna aitorneiar.
Impact the fuel injection purrip.
Serviœ me air cleaner wner lne warning lam p for ihe air eleanor stays ill u i innien du ring operation.
Replaae !rio fllter for the riyoraulic sysrem when Ihe warn›ng lamp ’or ‹Aa killer s!ays i lum nated du‹Tng pperat on.
INSTRUCTIONS
Oporgtorg lnm mal.
0 ÇarRtOFs Manual.
Ope atora Manual0 peFNtOr5 k1.zn ual.
Section 34 TO.
seation aO0.a
sectlon 906 I
Operaiors Ma••ual
9CiiOP Û2O2
SgcHon 80DZ.
Op0ra1ors Manual
Operators r•Janr›aI
FluiÖ6 and L ub rioaa[S Char-
Section 34t,1
Sec!!on 800û.
lNTER\ł A}
SERViCE
j i@hien łFe neet acits •v+ry I›vt hsu•s 'Jfłt I tne wneel ho lx sfąy tigh‹ ‹›i wćeneuer a vyhaal I s removed and insiallen.
Tighten Ile nuls on Ihe tension rogs fCtr the lee o»everpiwo fiouWual'l lfiencnssiay hghf. gnO when i^sJIrg !he haCnhce Or new mounting prs.
Adjus1 łhe parking hraśe- SecWon 7lO6
COOLANT RECOVERY SYSTEM
50 Hour Check
C neck the level ‹›I tha coolant in lhe reservoir whan tea pngine is cold. I! iria cooIan1 Is Delow tha ADD mark, 8dd a m xt¿re wat is Sai* ethylene glycol anti LtgJf waler. If gi oteCtijgr' yg$ rs• f•eezir›g below-34•F (-37”C) i»rcquf•ed. usemoreethylene
ISO Nour Check
Cneck ihe level of ins cooian I In me r a aior xwhgn the gnging is cold- i| thB cOoI1nt is not even w‹tn the opening | n the radiator. add a Mixture of coolant accordir g io rs• uc•ions fo• he SO Hat r Checx.
II Ihe level of thn coolant In lhe r adiałor iS Jow. 'herocervoir nas now beenkept huh. thare idaIeak in