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SECTION
SECTION
Safety,generalinformationandtorquespecifications..................................................10017-56942GB
Specifications
Crawlerexcavators
Wheeledexcavators.....................................................................................10027-79031GB
Electricalschematics
Crawlerexcavators-beforeNovember1999...............................................40017-57590GB
Crawlerexcavators-November1999andafter...........................................40017-26570GB
Wheeledexcavators-beforeNovember1999.............................................40017-57580GB
Wheeledexcavators-November1999andafter.........................................40017-26540GB
Electronicandtroubleshootingsystem
Crawlerexcavators.......................................................................................40027-80031GB
Wheeledexcavators
Tests,adjustmentsandhydraulicschematics
Crawlerexcavators
NOTE:CASECompanyreservestherighttomakechangesinthespecificationand designofthemachinewithoutpriornoticeandwithoutincurringanyobligationtomodifyunitspreviouslysold.
Thedescriptionofthemodelsshowninthismanualhasbeenmadeinaccordancewith thetechnicalspecificationsknownasofthedateofdesignofthisdocument.
Toavoidallrisks,alwaysfollowthesafetynotescontainedinthissectionandthroughoutthismanual. Putthewarningtagshownbelowonthekeyforthe keyswitchwhenservicingorrepairingthemachine. Onewarningtagissuppliedwitheachmachine. Additionaltags,PartNumber321-4614,areavailable fromyourservicepartssupplier.
WARNING:
WARNING: WARNING:
WARNING:
Useappropriate,goodqualitytoolstodisassemble thevariouswheelcomponents.Neveruseahammer.Usearubber,plasticorcopper-facedmallet.
IMPORTANT:
IMPORTANT:
Usesuitablegreasetofacilitatetheinstallationand removalofthetyre.
Neverre-inflateatyreonthemachinewhichhas beenusedatapressurelowerthan5.6bar.
Checkthevariouscomponents:tyre,rim,shoulder, retainingringandreplaceanydefectiveitems.
Neverreusearetainingringwhichisdistortedor rusty.
WARNING:
Cleanallmetalpartsexceptbearingswithwhitespirit orsteam.Donotusecausticsodawhensteam cleaning.Aftercleaning,dryandlubricateallparts. Cleanhydrauliclineswithcompressedair.Clean bearingswithkerosene,thendrythemandlubricate them.
Checkallpartswhendisassembled.Changeallparts showingwearordamage.Scratchesthatarenottoo deepcanberemovedbyhoningorwitharagdipped intobuffingcompound.Afullvisualinspectionto detectwearandpittingandsubsequentchangingof partswillpreventprematurefailure.
Checkthatbearingsrotatefreely.Iftheiradjustment istoolooseoriftheydonotrunregularly,change them.Washbearingswithagoodsolventorkeroseneandletthemdry.DONOTDRYBEARINGS WITHCOMPRESSEDAIR.
Beforeinsertingneedlebearingsintoabore,remove allmetalparticlesfromtheedgeofthebore.Priorto mountingbearingswithapress,coattheinsideand theoutsideofthebearingwithvaseline.
Checkallthegearsforwearordamage.Change wornordamagedgears.
Alwaysusenewsealrings.O-ringsandgaskets. CoatsealingringsandO-ringswithvaseline.
Checkallshaftsshowingsignsofwearordamage. Checkthatthesurfaceofashaftrunninginabearing isnotdamaged.
AlwaysuseoriginalCASEspareparts.Toorder spareparts,seetheSparePartsCataloguetoindicatetheproperreferenceoforiginalCASEspare parts.Failurescausedbytheuseofpartsthatarenot originalCASEsparepartsarenotcoveredbythe warranty.
UseonlyoilsandlubricantsspecifiedintheOperator’sandServiceManuals.Failuresduetotheuseof oilsandlubricantsnotspecifiedarenotcoveredby thewarranty.
ExtensionSJ214,fordoubling capacityofS203wrenches
a-Holdthewrenchbythehandle provided.
b-Whentightening,alwayskeepthe wrenchperpendiculartothescrew.
c-Keeponehandontheleverage pointhandleonthewrench.
d-Tightenprogressivelyinone movement.
e-Positionacorrectlydimensioned socketoropen-endedwrenchonthe flatsofthescrewhead.
INITIALTORQUE
a-Torquewrench.
-Followthecorrectorderofprocedurewhentightening.
-Crossordiagonalpatterntightening.
FINALTORQUE
Alwaystighteninclockwiseorder.
Correctscrewidentification
Two-parthydraulicconnector (toSAEJ518specifications) PDG0321
Componentsassembledby screwsandbolts SCREW BOLT
M5x0.8
M6x1
M8x1.5
M10x1.5
M12x1.75
M14x2 M16x2
ToSAEJ518specifications
ØND
ØND
D5327838
F5327840
H5327842
K5327844
M5327846
U5327830
W5327832
Z5327834
B5327836
E5327839
G5327841
J5327843
L5327845
N5327847
V5327831
X5327833
A5327835
C5327837
Dia.xpasPartnumberDia.xpasPartnumber
Tappedorificesandconnectorswithtighteningnuts=screw-typeplugs
Unions=Screw-typeplugs
M10x1.5
M12x1.5
M14x1.5
M16x1.5
M18x1.5
PDG0324
M12x1.5
M14x1.5
M16x1.5
M18x1.5
F3237416
G3237417
H3237418
J3237419
K3237420
M20x1.5
M22x1.5 M24x1.5
M27x2
X3237409 Z3237410
A3237411
B3237412
PDG0325
S.A.Etubeorhosecollars=externalplugs
S.A.Eorifices=capsforinstallationinto tappedfittingorifices PDG0327
M20x1.5 M22x1.5 M30x1.5
L3237421
M3237422
N3237423
Q3237448
C3237413
D3237414
E3237415
P2537465
Q2537466
R2537467
S2537468
T2537469
K1640415
R1640421
S1640422
T1640423
Z1640479
NOTE:Cabheightaboveground:seesection"Machineoveralldimensions".
NOTE:Thesevaluesaregiveninmetres. *SpecialforGermany
Engine
Makeandtype.....................................................................................................................................CASE6TA590
TotalSAEhorsepowerat2800rpm...............................................................................................126.4kW(172hp)
4stroke,6cylinder.....................................................................................................................turbo-chargeddiesel Capacity.......................................................................................................................................................5880cm3
Bore................................................................................................................................................................102mm
Stroke.............................................................................................................................................................120mm
Cooling...................................................................................................................................................water-cooled
Staring:.................................................................................................................2x12voltbatteries,24V,120A/h
Workingspecifications
Enginespeed................................................................................................................................................2000rpm
Power:SAEJ1995..................................................................................................................119kW(160hp)
DIN70020-DIN6271................................................................................................113kW(152hp)
EEC80/1269-ISO9249............................................................................................113kW(152hp)
Specificationsmaintaineduptoanaltitudeof3000matatemperatureof25C.
Capacities:Engineoilsump...........................................................................................................................14.3L
Fueltank.......................................................................................................................................330L
Fueltankfillerpump,electrical.......................................................................................................................optional
Averagehourlyconsumption..........................................................................................................................21.2L/h Engineandpumpassemblymountedonrubberblocks. Heavy-dutydustfiltration.
Variableoutputsystemwithindependentandsimultaneousoperationofallfunctions. Electronicregulationofhydraulicpower("Powersensor"system)foroptimaluseofenginepower.
3regulationmodes:
"FINE":Forworkrequiringextremeprecision.
"ECO"(ECONOMICAL):Fornormaljobs.
"MAX"(MAXIMUM):Inthisposition,theoperatorhastheentirepowerofthemachineavailableforuse. Automaticenginereturntoidleatoperator’schoice.
Workingpressure............................................................................................................................................350bar
Capacityofhydraulicreservoir...........................................................................................................................180L
Totalsystemcapacity.........................................................................................................................................288L
Pumps:
Onedouble-bodyvariabledisplacementpumpforsupplyingtravelmotorsandattachments.
Flow.............................................................................................................................................................320L/min
Onesinglebodyvariabledisplacementpumpsupplyingtheupperstructureswing.
Flow...............................................................................................................................................................88L/min
Installedhydraulicpower...............................................................................................................109.3kW(148hp)
Cre7-79021GB
1002-6
Fixedflowpumpforthepilotsystems.
Parallel,closedcentretypeattachmentandtravelcontrolvalves. Flowratesperfunction,independentofpressures.
Oilcoolerwithaircoolingfromengine. Multispiralhighpressurehoses minimumsafetyfactor........................................................................................2to4timestheworkingpressure Self-lubricatinghydraulicswivel.
Circuitvoltagecircuit...............................................................................................................24volt,negativeearth
Batteries..........................................................................................................twolow-maintenance12voltbatteries
Allelectricalsystemsafetyfunctionsaregroupedinanelectricalcabinetwithaprintedcircuit. Instrumentpanelwithprintedcircuit. Automaticinstrumentpanellamptesting. Two-stagealarmsystem.
Upperstructureelectricalpowerconnection(24V,15Amp.). Batterymasterswitch.
Allweldedframe
Modularstructure.
Transversewalkwaygivingaccesstothevariouscomponents. Sound-proofed,lockablecowlingmeetingallcurrentregulations. Toolboxwithtoolset.
Swing
Hydraulicmotorwithreductiongearandautomaticstaticbrake.
Swingspeed....................................................................................................................................................8.5rpm
Turntable............................................................................................................alternatingrollersandinternalteeth Bearingsurfaceandtoothlubrication........................................................................................................centralised Cab
Removable,sound-proofed,onflexiblemountingblocks. Upandoverwindshield.
Tintedwindshield.
Pre-fittedforradioinstallation.
Transparentroofhatch.................................................................................................................optionalequipment
Slidingwindowondoor.................................................................................................................optionalequipment
Polycarbonatewindows................................................................................................................optionalequipment
Cabsafetyguards.......................................................................................................................availableonrequest
Elevatedcab................................................................................................................................availableonrequest
Ant-vandalcab..............................................................................................................................optionalequipment
De-luxeseatwitharmrestsandmulti-positionadjustment(vibrationlevelIII/ISO7096). Hydraulicallyassistedcontrols.
Attachmentandswing........................................................................................................................2controllevers
Travel.............................................................................................................................................................2pedals
Single-speedwindshieldwiper,plusintermittentaction,windshieldwasher,heating,de-frosting,two-speedventilation,cablight,cigarettelighter,sunshield.
Workinglights:
Onupperstructure....................................................................................................................................2x70W
Onattachment...............................................................................................................................................70W
Frontandrear(oncab)............................................................................................................optionalequipment
Rear(oncab).................................................................................................................................................70W
Airconditioning.............................................................................................................................optionalequipment
Cabsun-shield..............................................................................................................................optionalequipment
Cabblower...................................................................................................................................optionalequipment
One-pieceundercarriagechassiswithweldedcomponents. Lifetimelubricatedrollers.
Tractortypetracks;greasecylindertypetracktension;shockabsorberforshockabsorption. Removablesprockettoothrings. Frontandrearchainguide(centraloptional).
Intheeventofenginefailure,theattachmentcanbelowered,undercontrol,totheground. Cancellationofcontrolsbyliftingtheleft-handcontrolarm. Tintedsafetyglass,horn.
Cabsafetyguards.......................................................................................................................availableonrequest
Safetyvalves................................................................................................................................optionalequipment
Overloadindicator........................................................................................................................optionalequipment
Rollertypeseatbelt......................................................................................................................optionalequipment
Fireextinguisher...........................................................................................................................optionalequipment
Rotarylight......................................................................................................................specialforcertaincountries
Enginecoolantsolutiontemperature,hydraulicfluidtemperature,fuellevelandhourmeter.
Engineoilpressure,batterycharge,hydraulicandengineairfilterstartofrestrictionindicator. Warning/indicatorlamptest.
Sealedlinkages,alllinkagesgreasedfromgroundlevelorwalkway. Doubleactingcylinderswithend-of-strokeshockabsorbers. Playtake-upsystemonbucketlinkage.
Certifiedbythemanufacturer. InaccordancewithEuropeandirective86/662/EEC.
Insideoperator’scompartment(LpA)............................................................................................................79dB(A)
Withattachment:5.40mboom,2.20mdipperand970Lbucket
Machineequippedwith0.50mtrackpads
Machineequippedwith0.60mtrackpads
Machineequippedwith0.90mtrackpads
Sprocketsdrivenbyhydraulicmotors(Dualdisplacementoptional). Independentdrivetoeachtrack. Manualcontrolledtravelblockprovidingpreciseadjustmentoftravelspeedregardlessofpressureexertedontravel pedals.
Travelspeeds: (singlespeedmachine),max.speed...........................................................................................from0to3.1kph (2-speedmachine),max.speed...............................................................................Firstspeed:from0to3.1kph
Secondspeed:from0to5.5kph Brakedmotors(automaticstaticbrake).
Gradeability:
Tractiveforce:
Hydraulicspeedlimiter,automaticwhendescendingslopes.
m22290225952304523
m22670229752342523885
m22710230152346523925 2.50m*22725230302348023940 2.80m22795231002355024010 3.40m22835231352359024050
(without clamshell)20775210752153021990
NOTE:Thesevaluesaregiveninkg,with970Lbackhoebucket.
*SpecialforGermany
1002-10
BoomDipper
CKType Trackpads 0.50m Trackpads 0.60m Trackpads 0.75m
One-piece 4.80m 1.70m213952167522090 2.20m214352171522130 2.50m*214502173022145 2.80m215202180022215 3.40m215602184022250
One-piece 5.40m 1.70m215302181022225 2.20m215702185022265 2.50m*215852186522280 2.80m216552193522350 3.40m216952197522385
Articulated 1.70m224052268523095 2.20m224452272523140 2.50m*224602274023155 2.80m225302281023225 3.40m225702284523260 Adjustable 1.70m220752235522765 2.20m221152239522810 2.50m*221302241022825 2.80m222002248022895 3.40m222402251522930 Handling Handling(without clamshell)201802045520870
NOTE:Thesevaluesaregiveninkg,with970Lbackhoebucket.
*SpecialforGermany
Booms(withdippercylinder)
4.80m........................................................................................................................................................1575kg
5.40m........................................................................................................................................................1710kg
Adjustableboom.............................................................................................................................................2255kg
Adjustableboom.............................................................................................................................................2520kg
Dipper(withyoke,connectinglinkandbucketcylinder)
1.70m..........................................................................................................................................................980kg
2.20m........................................................................................................................................................1020kg
2.50m(SpecialforGermany)....................................................................................................................1025kg
2.80m........................................................................................................................................................1105kg
3.40m........................................................................................................................................................1140kg
Handlingboom5.90m(withdippercylinder).................................................................................................1530kg
Handlingdipper4.30m....................................................................................................................................580kg
NOTE:Theselectionofbucketcapacitydependsonthedensityofthematerial(See"Densityofvariousspoilsand materials"intheoperator’smanual)andtheattachmentconfigurationinadditiontothecompactnessandstructure oftheground).
Earthmovingbuckets
WidthSAEheapedcapacityWeight
0.60m...........................................................................460L.........................................................................585kg
Allearthmovingbucketsareequippedwithteethwithremovabletoothtipsandpinswithsideplaytake-upsystem. Heavydutysupplementoptional(add5%tothecapacityshown). Sidecuttersoptional(add8cmtothewidthshown). Trenchbucketswithejector
Lubricantsmusthavethecorrectpropertiesforeachapplication.
WARNING:Theconditionsofuseforindividualfluidsandlubricantsmustberespected.
CASEhydraulicfluidisspeciallydesignedforhigh pressureapplicationsandfortheCASEhydraulic system.Thetypeoffluidtobeuseddependsonthe ambienttemperature.
Temperateclimates
-20Cto+40C
FluidtypeISOVG46
CASEreference:POHYDR
Hotclimates
0Cto+60C
FluidtypeISOVG100
CASEreference:POHYDC
Coldclimates
-40Cto+20C
FluidtypeISOVG22
CASEreference:POHYPF
Thesevariousgradesoffluidmustbeinconformity withCASEFrancespecificationP9903201Z.
Temperateclimatebiodegradablefluid:
Thisyellowfluidiscompatiblewithstandardfluid.If adopted,itisadvisabletodrainthecircuitcompletely.
FluidtypeISOVG46
CASEreference:CASYNTH46
ThisgradeoffluidmustbeinconformitywithCASE FrancespecificationP9903203B
Extremepressureoilusedfortransmissioncomponentsinsidesealedhousings.
ExtremepressureoiltypeAPIGL5grade80W90or ISOVG150
Thetypeofgreasetousedependsonambienttemperature.
Temperateandhotclimates
-20Cto+60C
ExtremepressuregreaseEPNLGIgrade2with molybdenumdisulphide.
Coldclimates
-40Cto+20C
ExtremepressuregreaseEPNLGIgrade0.
CASEengineoilNo.1isrecommendedforyour engine.Thisoilensurescorrectlubricationofyour engineinallworkingconditions.
IfCASENo.1MultiperformanceorPerformance engineoilisnotavailable,useoilcorrespondingto categoryAPI/CG/CF.
NOTE:DonotputanyPerformanceAdditiveorother additiveinthesump.Oilchangeintervalsshownin thismanualarebasedontestscarriedoutonCASE lubricants.
UsefuelwhichistoASTM(AmericanSocietyfor TestingandMaterials)D975standard.
UseGradeNo.2fuel.Theuseofothertypesoffuel canresultinalossofpowerandmaycausehighfuel consumption.
Incoldweather,theuseofamixtureoffuelsNo.1 andNo.2istemporarilypermitted.Consultyourfuel supplier.
Ifthetemperaturefallsbelowthefuelcloudpoint (pointatwhichwaxbeginstoform)thewaxcrystals willcausepowerlossorwillpreventtheenginefrom starting.
IMPORTANT:Incoldweather,fillthefueltankatthe endoftheday’swork,inordertopreventtheformation ofcondensation.
Longstoragecanleadtotheaccumulationofimpuritiesandcondensationinthefuel.Enginetroublecan oftenbetracedtothepresenceofwaterinthefuel.
Thestoragetankmustbeplacedoutsideandthe temperatureofthefuelshouldbekeptaslowaspossible.Drainoffwaterandimpuritiesregularly.
Antifreeze/anti-corrosion
Useanti-freezeinallseasonstoprotectthecooling systemfromcorrosionandallriskoffreezing.
Inenvironmentswithatemperaturehigherthan -36C,useamixtureof50%ethylene-glycolbased anti-freeze.
Forareaswherethetemperatureisbelow-36C,itis advisabletouseablendof40%waterand60%antifreeze.
1002-16 Cre7-79021GB
Beforecarryingoutanyservicingoperationonthis machineandbeforedisposingofusedfluidsorlubricants,alwaysthinkoftheenvironment.Neverthrow fluidoroilonthegroundandneverkeepthemin leakingreceptacles.
Consultyourlocalecologicalrecyclingcentreto obtaininformationontheappropriatemeansofdisposingofthesesubstances.
Whencleaningpolycarbonatewindows,theconsole, theinstrumentpanel,thegauges,etc.,donotuse petrol(gasoline),paraffin(kerosene),paintsolvents, etc.Useonlywater,soapandasoftcloth.
Theuseofpetrol(gasoline),deparaffin(kerosene), paintsolvents,etc,willcausediscoloration,cracking ordeformationofthesecomponents.
1002-18
Highpressurehydraulicpump
Withvariabledisplacement.
Weight..............................................................................................................................................................130kg
Maximumdisplacement.......................................................................................................................2x80cm3/rev.
Maximumflow..............................................................................................................................................320L/min
Drivenspeed................................................................................................................................................2000rpm
Settingforattachmentandtravelflowcancellationvalve....................................................................355to365bar
SettingfortheLoad-Sensingvalve, staticanddynamic...............................................................................................................................20to23bar
Settingfortorqueregulatingvalve
Withenginerunningat2000rpmatapressureof300bar, theflowshouldbeinexcessof..........................................................................................................147L/min
Hydraulicswingpump
Variableflowpump.
Flowcancellationpressure...................................................................................................................290to300bar Displacement.............................................................................................................................................46cm3/rev.
Maximumflow................................................................................................................................................92L/min
SettingforPonthetorqueregulatingvalve...................................................................................................16bar
Hydraulicpilotsystempump
Externaltoothgearpump
Weight(perfilter)...............................................................................................................................................0.5kg
Attachmentcontrolvalve
Flowsettingforbalancevalves:
Largechambersofboomcylinders..................................................................................................200to220L/min
Largechambersofdippercylinders.................................................................................................190to210L/min
Largechambersofbucketcylinders.................................................................................................180to200L/min
Travelcontrolvalve
Cre7-79021GB Issued11-99
Bore.........................................................................................................................................................................16
Lowflowcontrolvalve(optional)
Oneortwounits.
Weight(withoneunit)...........................................................................................................................................8kg
Highflowcontrolvalve(optional)
Weight................................................................................................................................................................32kg
Weight................................................................................................................................................................32kg
Fittedwithdash-potonlargeendandaflowlimiterintheseparatorblock(largechamberend).
Weight(percylinder).............................................................................................................................145or155kg
Dimensions: Barreldiameter................................................................................................................................110or115mm
Fittedwithdash-potonsmallandlargechambers andaflowlimiter(largechamberend).
Weight................................................................................................................................................220and224kg
Dimensions:
Fittedwithdash-potonsmallchamberend.
Fittedwithdash-potonlargechamberend.
Weight..............................................................................................................................................................136kg
Dimensions:
Fittedwithdash-potatlargeandsmallchamberends.
Weight................................................................................................................................................165and169kg Dimensions:
Weight..............................................................................................................................................................288kg
Dimensions:
Fittedwithdash-potatlargechamberend.
Weight................................................................................................................................................................63kg Dimensions:
5-tineironandstoneclamshellcylinders
Weight................................................................................................................................................................30kg
Dimensions:
Hydraulicswingmotor
Type.................................................................................................................................................................F12-60
Weight.............................................................................................................................................................20.2kg
1002-20 Cre7-79021GB
Reductiongearwithmulti-disc,oilbathtypebrake.
Reductiongearequippedwithmulti-discoilbathtypebrake.
Reductiongearequippedwithmulti-discoilbathtypebrake. Weight..............................................................................................................................................................180kg
Weightoftheemptyreservoir...........................................................................................................................215kg
from0°to1°-3°
Weight...............................................................................................................................................................2.7kg
Theoreticaloutputpressure,dependingonangletowhichleveristilted: from0to1°-4°
from0to16°-19°............................................................................................................................18.4to21.6bar from0to19°-21°(Previoustype).........................................................................................................26to28bar from0to19°-21°(Newtype)................................................................................................................28to34bar
Manualtravelcontrolblock(inching)
Weight..................................................................................................................................................................3kg
Theoreticaloutputpressure,dependingonangletowhichleveristilted: from0°to2°-4° .......7.3to8bar from0°to19°-20°onindexing.............................................................................................................24to26bar from0°to20°2-22° 26to30bar from0°to24°-26°.........................................................................................................................................35bar
Pushrodlength..............................................................................................................................................8.75mm
Boomloweringflowlimiter Flow...............................................................................................................................................100and110L/min
Pressurelimiter(P10)
Weight...............................................................................................................................................................7.5kg
Pressuresetting(attestpointM9)................................................................................................................6to9bar
Hydraulicswivel
Weight..............................................................................................................................................................140kg Numberofpassages.................................................................................................................................................9
Solenoidvalveblock
Pressuresettingofthelimiter(P35)..............................................................................................inexcessof34bar
Swingsafety/forcedfeedblock
Pressuresettingforsecondaryreliefvalves........................................................................................300to320bar Dippercylinderandboomcylindersafetyvalves
Pressuresettingforthesecondaryreliefvalve.....................................................................................395to425bar Loadholdingblock,dippercylinderandboomcylinders
Pressuresettingforthesecondaryreliefvalve.....................................................................................395to415bar