Brake, park John Deere 410E service Repair Manual

Forcompleteserviceinformationalsosee:

410EBackhoeLoaderRepair(Complete).........TM1611

410EBackhoeLoaderOperationandTest (Complete)............................................................TM1610

POWERTECH®4.5L(4045)Engine...................CTM104 AlternatorsandStartingMotors........................CTM77 FrontWheelDriveAxlesAPL­2025....................CTM4509

Introduction

Foreword

Thismanualiswrittenforanexperiencedtechnician. Essentialtoolsrequiredinperformingcertainservicework areidentifiedinthismanualandarerecommendedfor use.

Livewithsafety:Readthesafetymessagesinthe introductionofthismanualandthecautionspresented throughoutthetextofthemanual.

Thisisthesafety­alertsymbol.Whenyouseethis symbolonthemachineorinthismanual,bealerttothe potentialforpersonalinjury.

Technicalmanualsaredividedintwoparts:repairand operationandtests.Repairsectionstellhowtorepair thecomponents.Operationandtestssectionshelpyou identifythemajorityofroutinefailuresquickly.

Informationisorganizedingroupsforthevarious componentsrequiringserviceinstruction.Atthe beginningofeachgrouparesummarylistingsofall applicableessentialtools,serviceequipmentandtools, othermaterialsneededtodothejob,servicepartskits, specifications,weartolerances,andtorquevalues.

TechnicalManualsareconciseguidesforspecific machines.Theyareon­the­jobguidescontainingonlythe vitalinformationneededfordiagnosis,analysis,testing, andrepair.

Fundamentalserviceinformationisavailablefromother sourcescoveringbasictheoryofoperation,fundamentals oftroubleshooting,generalmaintenance,andbasictype offailuresandtheircauses.

SeeDB1990ServicePublicationsCatalogtoordera completeTechnicalManual(TM)oraTechnicalManual Section(TMS).AcompleteRepairmanualincludesthe followingsections:

• TMS161100Section00GeneralInformation

• TMS161101Sections01—02WheelsandAxles

• TMS161103Sections03—06TransmissionandEngine

• TMS161109Sections09—11SteeringandBrakes

• TMS161116Sections16—17ElectricalSystemand Frame

• TMS161118Sections18—20Operator’sStationand SheetMetal

• TMS161121Sections21,31,33MainHydraulics

TX,INTR,SS3531­19­11DEC96­1/1

Introduction

JohnDeereDealers

IMPORTANT:Pleaseremovethispageandroute throughyourservicedepartment.

Listedbelowisabriefexplanationof“WHAT”waschange and“WHY”itwaschanged.

Thesesectionalizedmanualswererevisedtoincludethe followingchanges:

1.Section00: Toincludeanyspecifications,oilcapacityand miscellaneouschanges.

2.Section01—02: Miscellanouswheelspecficationchangesandservice brakecheckadded.

3.Section03—06: Transmissionclutchpackbottomofgeartotopof drumdistancespecificationchange,miscellaneous changesinchargepumpandmanifoldplatesolenoids procedures.

4.Engineflywheelturningtoolnumberchange.Fancap screwtorqueadded.

5.Section09—11:

Steeringvalvemanualcheckvalvechange. Miscellaneousbrakevalvechanges.

6.Section16—17: Torqueaddedtoenginecoolanttemperatureswitch.

7.Section18—20: Cabsidewindowtorqueandthreadlockandsealer added.Bushingsaddedtoguideonupperrear window.Airsuspensionseatprocedureadded.

8.Section21,31and33: Torqueaddedtohydraulicpumpunloaderrelief valve.Cooleroptionsadded.Multi­purposebucket andlinesadded.Shimasrequiredaddedtobucket links­to­cylinder.Loadercontrolreliefvalvestorques, graphicsandprocedurechanges.Loadercylinder miscellaneouschanges.

Backhoelinkagechanges.Backhoeboomswinglock armsandlockingpinadded.Stabilizervalvelinkage updatesandserialnumberbreaks.Miscellaneous changestoextentibledipperstickandsideshiftframe lockingpistons.Backhoecontrolreliefvalvestorques, graphicsandprocedurechanges.Backhoecylinders serialnumberbreaksandprocedurechanges. Extendibledipperstickdisassembleandassemble procedureadded.

CED,TX03399,5903­19­13JAN00­1/1

Introduction

TechnicalInformationFeedbackForm

Weneedyourhelptocontinuallyimproveourtechnical publications.PleasecopythispageandFAXormailyour comments,ideasandimprovements.

SENDTO: JohnDeereDubuqueWorks 18600SouthJohnDeereRoad Attn:Publications,Dept.324 Dubuque,IA52004­0538 USA

FAXNUMBER: 1­563­589­5800(USA)

PublicationNumber:

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TX,TM,FAX­19­03JUL01­1/1

Section00—GeneralInformation Group0001—SafetyInformation Group0002—GeneralSpecifications Group0003—TorqueValues Group0004—FuelsandLubricants

Contents

Section01—Wheels Group0110—PoweredorNon­PoweredWheelsand Fastenings

Section02—AxlesandSuspensionSystems Group0225—InputDriveShaftsandU­Joints Group0230—Non­PoweredWheelAxles Group0240—PoweredWheelAxle(MFWD) Group0250—AxleShaft,BearingsandReduction Gears Group0299—DealerFabricatedTools

Section03—Transmission Group0300—RemovalandInstallation Group0315—ControlsLinkage Group0325—InputDriveShaftsandU­Joint Group0350—Gears,Shafts,Bearings,andPowershift Clutches Group0360—HydraulicSystem Group0399—DealerFabricatedTools

Section04—Engine Group0400—RemovalandInstallation Group0499—DealerFabricatedTools

Section05—EngineAuxiliarySystems Group0505—ColdWeatherStartingAid Group0510—CoolingSystems Group0515—SpeedControls Group0520—IntakeSystem Group0530—ExhaustSystem Group0560—ExternalFuelSupplySystem

Section06—TorqueConverter Group0651—Turbine,GearsandShaft

Section09—SteeringSystem Group0960—HydraulicSystem

Section10—ServiceBrakes Group1011—ActiveElements

Group1060—HydraulicSystem

Section11—ParkBrake Group1111—ActiveElements

Section16—ElectricalSystems Group1671—Batteries,Support,andCables Group1672—Alternator,RegulatorandCharging SystemWiring Group1673—LightingSystem Group1674—WiringHarnessandSwitches Group1675—SystemControls Group1676—InstrumentsandIndicators Group1677—MotorsandActuators

Section17—Frames,ChassisorSupporting Structure Group1740—FrameInstallation Group1749—ChassisWeights

Section18—Operator’sStation Group1800—RemovalandInstallation Group1810—OperatorEnclosure Group1821—SeatandSeatBelt Group1830—HeatingandAirConditioning Group1899—DealerFabricatedTools

Section19—SheetMetalandStyling Group1910—HoodandEngineEnclosure Group1913—MiscellaneousShields Group1921—GrilleandGrilleHousing Group1927—Fenders

Section20—Safety,Convenienceand Miscellaneous Group2001—Radio Group2004—HornandWarningDevices

Section21—MainHydraulicSystem Group2160—HydraulicSystem

Section31—Loader Group3100—Loader Group3102—Bucket Group3115—ControlLinkages Group3160—HydraulicSystem

OriginalInstructions.Allinformation,illustrationsandspecificationsinthis manualarebasedonthelatestinformationavailableatthetimeofpublication. Therightisreservedtomakechangesatanytimewithoutnotice.

COPYRIGHT©2002 DEERE&COMPANY Moline,Illinois Allrightsreserved. AJohnDeereILLUSTRUCTION®Manual PreviousEditions Copyright©1997,1999,2000

Group0001—SafetyInformation

HandleFluidsSafely—Avoid Fires.......................................................00­0001­1

PreventBatteryExplosions.......................00­0001­1

PrepareforEmergencies...........................00­0001­1

PreventAcidBurns....................................00­0001­2

HandleChemicalProductsSafely..............00­0001­2

AvoidHigh­PressureFluids.......................00­0001­3

ParkMachineSafely..................................00­0001­3

SupportMachineProperly.........................00­0001­3

WearProtectiveClothing...........................00­0001­4

WorkinCleanArea...................................00­0001­4

ServiceMachinesSafely...........................00­0001­4

WorkInVentilatedArea.............................00­0001­5

IlluminateWorkAreaSafely......................00­0001­5

ReplaceSafetySigns................................00­0001­5

UseProperLiftingEquipment....................00­0001­6

RemovePaintBeforeWeldingor Heating..................................................00­0001­6

AvoidHeatingNearPressurized FluidLines.............................................00­0001­6

KeepROPSInstalledProperly..................00­0001­7

ServiceTiresSafely...................................00­0001­7

PracticeSafeMaintenance........................00­0001­8

UseProperTools.......................................00­0001­8

DisposeofWasteProperly........................00­0001­9

LiveWithSafety.........................................00­0001­9

Group0002—GeneralSpecifications

410EBackhoeLoader

Dimensions............................................00­0002­1

410EBackhoeLoader Specifications........................................00­0002­6

OtherInformation—410EBackhoe Loader...................................................00­0002­8

410EBackhoeLoaderWeight...................00­0002­8

410EBackhoeandLoader

Buckets..................................................00­0002­9

410EBackhoeLoaderDrainand RefillCapacities.....................................00­0002­9

410EBackhoeLoaderLifting Capacities—Standard Dipperstick...........................................00­0002­10

410EBackhoeLoaderLifting Capacities—Extendible Dipperstick(Retracted)........................00­0002­11

410EBackhoeLoaderLifting Capacities—Extendible Dipperstick(Extended)........................00­0002­12

Group0003—TorqueValues

HardwareTorqueSpecifications................00­0003­1

ROPSTorqueSpecifications.....................00­0003­1

MetricBoltandScrewTorque Values....................................................00­0003­2 AdditionalMetricCapScrew TorqueValues........................................00­0003­3 UnifiedInchBoltandScrewTorque Values....................................................00­0003­4 O­RingGrooveConnections.....................00­0003­5 CheckOilLinesAndFittings.....................00­0003­5 ServiceRecommendationsfor O­RingBossFittings..............................00­0003­6 ServiceRecommendationsforFlat FaceO­RingSealFittings.....................00­0003­7 ServiceRecommendationsfor MetricSeriesFourBoltFlange Fitting.....................................................00­0003­8 ServiceRecommendationsFor InchSeriesFourBoltFlange Fittings...................................................00­0003­9

Group0004—FuelsandLubricants DieselFuel.................................................00­0004­1 LowSulfurDieselFuel Conditioner............................................00­0004­1 HandlingandStoringDieselFuel..............00­0004­2 DoNotUseGalvanized Containers.............................................00­0004­2 HeavyDutyDieselEngine Coolant..................................................00­0004­3 FuelTank...................................................00­0004­3 DieselEngineOil.......................................00­0004­4 Transmission,Axle,and MechanicalFrontWheelDrive Oil..........................................................00­0004­5 HydraulicOil..............................................00­0004­5 Grease.......................................................00­0004­7 GreaseforExtendibleDipperstick, SideshiftFrame,andStabilizer LegWearStrips.....................................00­0004­7 AlternativeandSynthetic Lubricants..............................................00­0004­7 LubricantStorage......................................00­0004­8 MixingofLubricants...................................00­0004­8

HandleFluidsSafely—AvoidFires

Whenyouworkaroundfuel,donotsmokeorworknear heatersorotherfirehazards.

Storeflammablefluidsawayfromfirehazards.Donot incinerateorpuncturepressurizedcontainers.

Makesuremachineiscleanoftrash,grease,anddebris. Donotstoreoilyrags;theycanigniteandburn spontaneously.

PreventBatteryExplosions

Keepsparks,lightedmatches,andopenflameawayfrom thetopofbattery.Batterygascanexplode.

Nevercheckbatterychargebyplacingametalobject acrosstheposts.Useavolt­meterorhydrometer.

Donotchargeafrozenbattery;itmayexplode.Warm batteryto16°C(60°F).

PrepareforEmergencies

Bepreparedifafirestarts.

Keepafirstaidkitandfireextinguisherhandy.

Keepemergencynumbersfordoctors,ambulance service,hospital,andfiredepartmentnearyourtelephone.

SafetyInformation

PreventAcidBurns

Sulfuricacidinbatteryelectrolyteispoisonous.Itisstrong enoughtoburnskin,eatholesinclothing,andcause blindnessifsplashedintoeyes.

Avoidthehazardby:

1.Fillingbatteriesinawell­ventilatedarea.

2.Wearingeyeprotectionandrubbergloves.

3.Avoidingbreathingfumeswhenelectrolyteisadded.

4.Avoidingspillingordrippingelectrolyte.

5.Useproperjumpstartprocedure.

Ifyouspillacidonyourself:

1.Flushyourskinwithwater.

2.Applybakingsodaorlimetohelpneutralizetheacid.

3.Flushyoureyeswithwaterfor15—30minutes.Get medicalattentionimmediately.

Ifacidisswallowed:

1.Donotinducevomiting.

2.Drinklargeamountsofwaterormilk,butdonot exceed2L(2quarts).

3.Getmedicalattentionimmediately.

DX,POISON­19­21APR93­1/1

HandleChemicalProductsSafely

Directexposuretohazardouschemicalscancause seriousinjury.Potentiallyhazardouschemicalsusedwith JohnDeereequipmentincludesuchitemsaslubricants, coolants,paints,andadhesives.

AMaterialSafetyDataSheet(MSDS)providesspecific detailsonchemicalproducts:physicalandhealthhazards, safetyprocedures,andemergencyresponsetechniques.

ChecktheMSDSbeforeyoustartanyjobusinga hazardouschemical.Thatwayyouwillknowexactlywhat therisksareandhowtodothejobsafely.Thenfollow proceduresandrecommendedequipment.

(SeeyourJohnDeeredealerforMSDS’sonchemical productsusedwithJohnDeereequipment.)

DX,MSDS,NA­19­03MAR93­1/1

AvoidHigh­PressureFluids

Escapingfluidunderpressurecanpenetratetheskin causingseriousinjury.

Avoidthehazardbyrelievingpressurebefore disconnectinghydraulicorotherlines.Tightenall connectionsbeforeapplyingpressure.

Searchforleakswithapieceofcardboard.Protecthands andbodyfromhigh­pressurefluids.

Ifanaccidentoccurs,seeadoctorimmediately.Anyfluid injectedintotheskinmustbesurgicallyremovedwithin afewhoursorgangrenemayresult.Doctorsunfamiliar withthistypeofinjuryshouldreferenceaknowledgeable medicalsource.Suchinformationisavailablein EnglishfromDeere&CompanyMedicalDepartmentin

ParkMachineSafely

Beforeworkingonthemachine:

• Lowerallequipmenttotheground.

• Stoptheengineandremovethekey.

• Disconnectthebatterygroundstrap.

• Hanga"DONOTOPERATE"taginoperatorstation.

Moline,Illinois,U.S.A.,bycalling1­800­822­8262or+1 309­748­5636.

DX,PARK­19­04JUN90­1/1

SupportMachineProperly

Alwayslowertheattachmentorimplementtotheground beforeyouworkonthemachine.Iftheworkrequires thatthemachineorattachmentbelifted,providesecure supportforthem.Ifleftinaraisedposition,hydraulically supporteddevicescansettleorleakdown.

Donotsupportthemachineoncinderblocks,hollowtiles, orpropsthatmaycrumbleundercontinuousload.Donot workunderamachinethatissupportedsolelybyajack. Followrecommendedproceduresinthismanual.

Whenimplementsorattachmentsareusedwitha machine,alwaysfollowsafetyprecautionslistedinthe implementorattachmentoperator’smanual.

DX,LOWER­19­24FEB00­1/1

SafetyInformation

WearProtectiveClothing

Wearclosefittingclothingandsafetyequipment appropriatetothejob.

Operatingequipmentsafelyrequiresthefullattentionof theoperator.Donotwearradioormusicheadphones whileoperatingmachine.

DX,WEAR2­19­03MAR93­1/1

WorkinCleanArea

Beforestartingajob:

• Cleanworkareaandmachine.

• Makesureyouhaveallnecessarytoolstodoyourjob.

• Havetherightpartsonhand.

• Readallinstructionsthoroughly;donotattempt shortcuts.

DX,CLEAN­19­04JUN90­1/1

ServiceMachinesSafely

Tielonghairbehindyourhead.Donotwearanecktie, scarf,looseclothing,ornecklacewhenyouworknear machinetoolsormovingparts.Iftheseitemsweretoget caught,severeinjurycouldresult.

Removeringsandotherjewelrytopreventelectrical shortsandentanglementinmovingparts.

DX,LOOSE­19­04JUN90­1/1

WorkInVentilatedArea

Engineexhaustfumescancausesicknessordeath.If itisnecessarytorunanengineinanenclosedarea, removetheexhaustfumesfromtheareawithanexhaust pipeextension.

Ifyoudonothaveanexhaustpipeextension,openthe doorsandgetoutsideairintothearea.

IlluminateWorkAreaSafely

Illuminateyourworkareaadequatelybutsafely.Use aportablesafetylightforworkinginsideorunderthe machine.Makesurethebulbisenclosedbyawirecage. Thehotfilamentofanaccidentallybrokenbulbcanignite spilledfueloroil.

ReplaceSafetySigns

Replacemissingordamagedsafetysigns.Seethe machineoperator’smanualforcorrectsafetysign placement.

SafetyInformation

UseProperLiftingEquipment

Liftingheavycomponentsincorrectlycancausesevere injuryormachinedamage.

Followrecommendedprocedureforremovaland installationofcomponentsinthemanual.

DX,LIFT­19­04JUN90­1/1

RemovePaintBeforeWeldingorHeating

Avoidpotentiallytoxicfumesanddust.

Hazardousfumescanbegeneratedwhenpaintisheated bywelding,soldering,orusingatorch.

Removepaintbeforeheating:

• Removepaintaminimumof100mm(4in.)fromarea tobeaffectedbyheating.Ifpaintcannotberemoved, wearanapprovedrespiratorbeforeheatingorwelding.

• Ifyousandorgrindpaint,avoidbreathingthedust. Wearanapprovedrespirator.

• Ifyouusesolventorpaintstripper,removestripperwith soapandwaterbeforewelding.Removesolventor paintstrippercontainersandotherflammablematerial fromarea.Allowfumestodisperseatleast15minutes beforeweldingorheating.

Donotuseachlorinatedsolventinareaswherewelding willtakeplace.

AvoidHeatingNearPressurizedFluidLines

Flammablespraycanbegeneratedbyheatingnear pressurizedfluidlines,resultinginsevereburnstoyourself andbystanders.Donotheatbywelding,soldering, orusingatorchnearpressurizedfluidlinesorother flammablematerials.Pressurizedlinescanaccidentally burstwhenheatgoesbeyondtheimmediateflamearea.

Doallworkinanareathatiswellventilatedtocarrytoxic fumesanddustaway.

Disposeofpaintandsolventproperly.

DX,PAINT­19­24JUL02­1/1

DX,TORCH­19­10DEC04­1/1

SafetyInformation

KeepROPSInstalledProperly

Makecertainallpartsarereinstalledcorrectlyifthe roll­overprotectivestructure(ROPS)isloosenedor removedforanyreason.Tightenmountingboltstoproper torque.

TheprotectionofferedbyROPSwillbeimpairedifROPS issubjectedtostructuraldamage,isinvolvedinan overturnincident,orisinanywayalteredbywelding, bending,drilling,orcutting.AdamagedROPSshouldbe replaced,notreused.

ServiceTiresSafely

Explosiveseparationofatireandrimpartscancause seriousinjuryordeath.

Donotattempttomountatireunlessyouhavetheproper equipmentandexperiencetoperformthejob.

Alwaysmaintainthecorrecttirepressure.Donotinflate thetiresabovetherecommendedpressure.Neverweld orheatawheelandtireassembly.Theheatcancause anincreaseinairpressureresultinginatireexplosion. Weldingcanstructurallyweakenordeformthewheel.

Wheninflatingtires,useaclip­onchuckandextension hoselongenoughtoallowyoutostandtoonesideand NOTinfrontoforoverthetireassembly.Useasafety cageifavailable.

Checkwheelsforlowpressure,cuts,bubbles,damaged rimsormissinglugboltsandnuts.

SafetyInformation

PracticeSafeMaintenance

Understandserviceprocedurebeforedoingwork.Keep areacleananddry.

Neverlubricate,service,oradjustmachinewhileitis moving.Keephands,feet,andclothingfrompower­driven parts.Disengageallpowerandoperatecontrolstorelieve pressure.Lowerequipmenttotheground.Stopthe engine.Removethekey.Allowmachinetocool.

Securelysupportanymachineelementsthatmustbe raisedforservicework.

Keepallpartsingoodconditionandproperlyinstalled. Fixdamageimmediately.Replacewornorbrokenparts. Removeanybuildupofgrease,oil,ordebris.

Onself­propelledequipment,disconnectbatteryground cable(­)beforemakingadjustmentsonelectricalsystems orweldingonmachine.

Ontowedimplements,disconnectwiringharnessesfrom tractorbeforeservicingelectricalsystemcomponentsor weldingonmachine.

DX,SERV­19­17FEB99­1/1

UseProperTools

Usetoolsappropriatetothework.Makeshifttoolsand procedurescancreatesafetyhazards.

Usepowertoolsonlytoloosenthreadedpartsand fasteners.

Forlooseningandtighteninghardware,usethecorrect sizetools.DONOTuseU.S.measurementtoolson metricfasteners.Avoidbodilyinjurycausedbyslipping wrenches.

UseonlyservicepartsmeetingJohnDeerespecifications.

DX,REPAIR­19­17FEB99­1/1

DisposeofWasteProperly

Improperlydisposingofwastecanthreatenthe environmentandecology.Potentiallyharmfulwasteused withJohnDeereequipmentincludesuchitemsasoil,fuel, coolant,brakefluid,filters,andbatteries.

Useleakproofcontainerswhendrainingfluids.Donotuse foodorbeveragecontainersthatmaymisleadsomeone intodrinkingfromthem.

Donotpourwasteontotheground,downadrain,orinto anywatersource.

Airconditioningrefrigerantsescapingintotheaircan damagetheEarth’satmosphere.Governmentregulations mayrequireacertifiedairconditioningservicecenterto recoverandrecycleusedairconditioningrefrigerants.

Inquireontheproperwaytorecycleordisposeofwaste fromyourlocalenvironmentalorrecyclingcenter,orfrom yourJohnDeeredealer.

LiveWithSafety

Beforereturningmachinetocustomer,makesure machineisfunctioningproperly,especiallythesafety systems.Installallguardsandshields.

DX,LIVE­19­25SEP92­1/1

NOTE:Specificationsanddesignsubjecttochange withoutnotice.Wheneverapplicable,specifications areinaccordancewithSAEStandardsunless otherwisenoted,thesespecificationsarebased onastandardmachinewith19.5L­24,8PR,R4

Item

reartires;11L­16,12PR,F3fronttires;0.86 m3 (1.12cuyd)loaderbucket;610mm(24 in.)backhoebucket;ROPS/FOPS;fullfuel tankand79kg(175lb)operator.

GeneralSpecifications

B—ReachfromCenterof SwingMast Backhoew/oExt.DipperstickDistance

C—ReachFromcenterof RearAxle Backhoew/oExt.DipperstickDistance

D—MaximumDiggingDepth

E—DiggingDepth(SAE)—610 mm(2ft)FlatBottom

Backhoew/oExt.DipperstickDistance 4.78m(15ft8in.)

Backhoew/Ext.Dipperstick Retracted Distance 4.85m(15ft11in.)

Backhoew/Ext.Dipperstick Extended Distance 6.07m(19ft11in.)

F—DiggingDepth(SAE)—2440 mm(8ft)FlatBottom

Backhoew/oExt.DipperstickDistance 4.45m(14ft7in.)

Backhoew/Ext.Dipperstick Retracted

G—GroundClearanceMinimum

Backhoew/oExt.DipperstickClearance 356mm(14in.)

Backhoew/Ext.Dipperstick Retracted Clearance 356mm(14in.)

Backhoew/Ext.Dipperstick Extended Clearance 356mm(14in.)

GeneralSpecifications

H—BucketRotation

Backhoew/oExt.DipperstickRotation

Backhoew/Ext.Dipperstick Retracted Rotation

Backhoew/Ext.Dipperstick Extended Rotation

I—TransportHeight

Backhoe Height 3.94m(12ft11in.)

J—OverallLength,Transport

Backhoe Length 7.29m(23ft11in.)

K—StabilizerWidth,Transport

Backhoe Width 2.18m(7ft2in.)

L—StabilizerSpread,Operating

Backhoe Width 3.10m(10ft2in.)

M—OverallWidth,Stabilizer Spread(LessLoaderBucket)

Backhoe Width 3.53m(11ft7in.)

N—WidthOverTires

Backhoe Width 2.18m(7ft2in.)

O—HeighttoCab/ROPSTop

Backhoe Height 2.82m(9ft3in.)

P—FrontWheeltoLoader DigPosition

Backhoe Distance 2.10m(6ft11in.)

Q—Wheelbase

Backhoe Length 2.10m(6ft10in.)

R—MaximumHeighttoLoader BucketHingePin

HeavyDutyLongLip0.86m3 (1.12 yd3) Height 3.35m(11ft0in.)

HeavyDutyLongLip1.0m3 (1.30 yd3) Height 3.35m(11ft0in.)

Multipurpose0.76m3 (1.00yd3)Height 3.35m(11ft0in.)

S—DumpClearance,Loader Bucketat45°

HeavyDutyLongLip0.86m3 (1.12 yd3) Clearance 2.69m(8ft10in.)

HeavyDutyLongLip1.0m3 (1.30 yd3) Clearance 2.67m(8ft9in.)

Multipurpose0.76m3 (1.00yd3)Clearance 2.64m(8ft8in.)

T—MaximumLoaderBucket DumpAngle

HeavyDutyLongLip0.86m3 (1.12 yd3) Angle 45°

GeneralSpecifications

HeavyDutyLongLip1.0m3 (1.30 yd3) Angle

Multipurpose0.76m3 (1.00yd3)Angle

U—ReachatFullHeight,Loader Bucketat45°

HeavyDutyLongLip0.86m3 (1.12 yd3) Distance 762mm(30.0in.)

HeavyDutyLongLip1.0m3 (1.30 yd3) Distance 787mm(31.0in.)

Multipurpose0.76m3 (1.00yd3)Distance 818mm(32.2in.)

V—LoaderBucketRollback atGroundLevel

HeavyDutyLongLip0.86m3 (1.12 yd3) Angle

HeavyDutyLongLip1.0m3 (1.30 yd3) Angle

Multipurpose0.76m3 (1.00yd3)Angle

W—DigBelowGround—Loader BucketLevel

HeavyDutyLongLip0.86m3 (1.12 yd3) Depth 170mm(6.7in.)

HeavyDutyLongLip1.0m3 (1.30 yd3) Depth 157mm(6.2in.)

Multipurpose0.76m3 (1.00yd3)Depth 150mm(5.9in.)

DiggingForce,BucketCylinder

Backhoew/oExt.DipperstickForce 65.8kN(14,801lb)

Backhoew/Ext.Dipperstick Retracted Force 66.7kN(15,010lb)

Backhoew/Ext.Dipperstick Extended Force

DiggingForce,CrowdCylinder

Backhoew/oExt.DipperstickForce

Backhoew/Ext.Dipperstick Retracted Force

Backhoew/Ext.Dipperstick Extended Force

SwingArc Backhoew/oExt.DipperstickRotation

Backhoew/Ext.Dipperstick Retracted Rotation

Backhoew/Ext.Dipperstick Extended Rotation

BucketRotation

Backhoew/oExt.DipperstickRotation

GeneralSpecifications

Backhoew/Ext.Dipperstick Retracted Rotation

Backhoew/Ext.Dipperstick Extended Rotation

StabilizerAngleRearward

Backhoew/oExt.DipperstickAngle 18°

Backhoew/Ext.Dipperstick Retracted Angle 18°

Backhoew/Ext.Dipperstick Extended Angle 18°

GeneralSpecifications

410EBackhoeLoaderSpecifications

Item Measurement

Engine—JohnDeere4045T

RatedPower@2200rpmPower

SAEgross73kW(98hp)

RatedPower@2200rpmPower SAEnet67kW(90hp)

Cylinders Quantity 4

Displacement Volume 4.52L(276in.3)

EngineTorqueRise Torque 34%

MaximumEngineNetTorqueTorque 389N∙m(287lb­ft)

ElectricalSystem Voltage 12­volt

Alternator Amperage 65amps

AlternatorwithCab Amperage 95amps

Item Measurement Specification

ForwardTravelSpeeds1 with ManualTransmission

Gear1

Gear2

Gear3

Gear4

Item

ReverseTravelSpeeds1 with ManualTransmission

Gear1

Gear2

Gear3

Gear4

Item Measurement

ForwardTravelSpeeds1 with PowershiftTransmission

Gear1

Gear2

Gear3

Gear4

NOTE:Withpowershifttransmission,thirdandfourth gearspeedsarethesameinreverse.

Item

ReverseTravelSpeeds1 with PowershiftTransmission

Gear1

Gear2

Gear3

Gear4

Steering:HydrostaticPower

Non­PoweredAxleCurbTurning Radius—BrakesApplied

Non­PoweredAxleCurbTurning Radius—WithoutBrakes

Non­PoweredAxleBucket ClearanceCircle—BrakesApplied

Non­PoweredAxleBucket ClearanceCircle—WithoutBrakes

Non­PoweredAxleSteeringWheel Turns—StoptoStop

PoweredAxle(MFWD)Curb TurningRadius—BrakesApplied

PoweredAxle(MFWD)Curb TurningRadius—WithoutBrakes

PoweredAxleBucketClearance Circle—BrakesApplied

PoweredAxleBucketClearance Circle—WithoutBrakes

GeneralSpecifications

3.56m(11ft8in.)

2.3—3.0turns

3.56m(11ft8in.)

9.65m(31ft8in.)

10.59m(34ft9in.)

Non­PoweredAxleSteeringWheel Turns—StoptoStop Quantity 2.5turns

Item

HydraulicSystem:Closed Center

MainPressureReliefSettingPressure 25000kPa(3625psi)

Flow@2200rpm,BackhoeFlowRate 159L/min.(42gpm)

Flow@2200rpm,LoaderFlowRate 159L/min.(42gpm) 1Withstandard19.5L­24reartires.

GeneralSpecifications

OtherInformation—410EBackhoeLoader

Hydraulicsystem:

• Axialpistonpump

• 10micronreplaceableelementreturnoilfilter

Finaldrives:

• Heavy­dutyinboardmountedplanetary

• Evenlydistributesaxleshockloadsoverthreeoilcooled gears

Brakes:

• Hydraulicwetdisk

• Mountedinboard

• Self­adjusting

• Self­equalizing

Parkbrake:

• Independentsystem

• Springapplied

• Hydraulicallyreleased

• Controlledbyanelectricswitchonthesideconsole

Transmission:

• 4­speedhelicalgear

410EBackhoeLoaderWeight

Item

Transporting

Measurement

• Synchronizedcollarshifttransmissionwithhydraulic reverser

• Torqueconverter280mm(11in.)with2.12:1stallratio

Lubrication:

• Pressuresystemwithspin­onfilter

• Aircleaner

• Dualstagedry,withelementandprecleaner

Tires:

• Frontw/oMFWD—14.5/75­16.1,10PRF3

• Frontw/oMFWD—11L­16,12PRF3

• FrontwithMFWD—12.5/80,10PR

• Rearw/oMFWD—19.5L­24,10PRR4

• Rearw/oMFWD—21L­24,10PRR4

• RearwithMFWD—19.5L­24,10PRR4

• RearwithMFWD—21L­24,10PRR4

OperatorControl:

• Backhoew/oExt.Dipperstick ­TwoLevers

• Backhoew/Ext.DipperstickRetracted ­RightFootTreadle

• Backhoew/Ext.DipperstickRetracted ­RightFootTreadle

CED,OUO1032,1006­19­09JUN98­1/1

Specification

SAEOperatingWeightwithROPSWeight 5806kg(12,800lb)

CabAdded Weight 263kg(580lb)

MFWDwithTiresAdded Weight 168kg(370lb)

ExtendibleDipperstick Weight 200kg(440lb)

OptionalFrontCounterweightWeight 181kg(400lb)

OptionalFrontCounterweightWeight 295kg(650lb)

TX,110,BD2420­19­06DEC96­1/1

410EBackhoeandLoaderBuckets

410EBackhoeLoaderDrainandRefill Capacities

TorqueConverterandTransmission System

RearAxle(S.N.—851673)

RearAxle(S.N.851674—)

14L(15qt)

13L(14qt)

16L(17qt)

MFWDFrontAxleHousing Capacity 6.5L(7qt)

MFWDFrontWheelPlanetary Housing(each) Capacity 1L(1.1qt)

410EBackhoeLoaderLifting Capacities—StandardDipperstick

GeneralSpecifications

Liftingcapacityratingsaremadewithbuckethingepin, loaderbucketandstabilizersonfirm,levelground.Lift capacitiesarehydraulicallylimited.Liftingcapacitiesare 87percentofthemaximumliftoveranypointonthe swingarcanddonotexceed75percentofthetipping load.Anglebetweenboomandgroundis65degrees. Machineisequippedwith610mm(24in.)standard bucket,standardorextendibledipperstick,andstandard equipment.

NOTE:Loaderbucketongroundsignificantlyimproves sidestability,thereforeimprovingliftcapacitytothe side.Liftcapacityovertherearisnotaffected.

LiftCapacity,BackhoewithStandardDipperstick BasedonSAEJ31(ExceptwithLoaderBucketonGround)

TX,110,BD2416­19­06DEC96­1/1

410EBackhoeLoaderLifting Capacities—ExtendibleDipperstick (Retracted)

LiftCapacity,BackhoewithExtendibleDipperstick,Retracted BasedonSAEJ31(ExceptwithLoaderBucketonGround)

TX,110,BD2417­19­06DEC96­1/1

GeneralSpecifications

410EBackhoeLoaderLifting Capacities—ExtendibleDipperstick (Extended) T105560—19—04DEC96

LiftCapacity,BackhoewithExtendibleDipperstick,Retracted BasedonSAEJ31(ExceptwithLoaderBucketonGround)

TX,110,BD2418­19­06DEC96­1/1

HardwareTorqueSpecifications

Checkcapscrewsandnutstobesuretheyaretight. Ifhardwareisloose,tightentotorqueshownonthe followingchartsunlessaspecialtorqueisspecified.

ROPSTorqueSpecifications

CAUTION:Makecertainallpartsarereinstalled correctlyiftheroll­overprotectivestructure (ROPS)isloosenedorremovedforanyreason. Tightenmountingboltstopropertorque.

TheprotectionofferedbyROPSwillbe impairedifROPSissubjectedtostructural damage,isinvolvedinanoverturnincident, orisinanywayaltered.AdamagedROPS shouldbereplaced,notreused.

Wheninstallationofequipmentonamachinenecessitates looseningorremovingROPS,mountingboltsmustbe tightenedtospecification.

TX,03,SS3508­19­01AUG94­1/1

TX,03,SS3509­19­14JAN00­1/1

M6 4.7426538.97911.31001311516.514615.513719.5172

M811.510214.51282219427.52433223.54029.53727.54735 N∙mlb.­ft.N∙mlb.­ft.N∙mlb.­ft.

M161007412592190140240175275200350255320235400300 M18135100170125265195330245375275475350440325560410 M20190140245180375275475350530390675500625460790580 M222651953302455103756504807255359206808506251080800 M243302454253156504808206009206801150850108080013501000 M27490360625460950700120088513501000170012501580116020001475 M3066049085062512909501630120018501350230017002140158027002000 M339006651150850175013002200162525001850315023252900215037002730 M36115085014501075225016502850210032002350405030003750277047503500

Torquevalueslistedareforgeneraluseonly,basedonthestrengthof theboltorscrew.DONOTusethesevaluesifadifferenttorquevalueor tighteningprocedureisgivenforaspecificapplication.Forstainlesssteel fastenersorfornutsonU­bolts,seethetighteninginstructionsforthe specificapplication.Tightenplasticinsertorcrimpedsteeltypelocknuts byturningthenuttothedrytorqueshowninthechart,unlessdifferent instructionsaregivenforthespecificapplication.

Shearboltsaredesignedtofailunderpredeterminedloads.Always replaceshearboltswithidenticalpropertyclass.Replacefastenerswith thesameorhigherpropertyclass.Ifhigherpropertyclassfastenersare used,tightenthesetothestrengthoftheoriginal.Makesurefastener threadsarecleanandthatyouproperlystartthreadengagement.When possible,lubricateplainorzincplatedfastenersotherthanlocknuts, wheelboltsorwheelnuts,unlessdifferentinstructionsaregivenforthe specificapplication.

a“Lubricated”meanscoatedwithalubricantsuchasengineoil,fastenerswithphosphateandoilcoatings,orM20 andlargerfastenerswithJDMF13Czincflakecoating.

b“Dry”meansplainorzincplatedwithoutanylubrication,orM6toM18fastenerswithJDMF13Bzincflakecoating.

TorqueValues

AdditionalMetricCapScrewTorqueValues

CAUTION:Useonlymetrictoolsonmetric hardware.Othertoolsmaynotfitproperly. Theymayslipandcauseinjury.

Checktightnessofcapscrewsperiodically.Torquevalues listedareforgeneraluseonly.Donotusethesevaluesif adifferenttorquevalueortighteningprocedureislisted foraspecificapplication.

Shearboltsaredesignedtofailunderpredetermined loads.Alwaysreplaceshearboltswithidenticalgrade. Fastenersshouldbereplacedwiththesameorhigher grade.Ifhighergradefastenersareused,theseshould onlybetightenedtothestrengthoftheoriginal.

Makesurefastenerthreadsarecleanandyouproperly startthreadengagement.Thiswillpreventthemfrom failingwhentightening.

Tightencapscrewshavinglocknutstoapproximately50 percentofamountshowninchart.

aMETRICCAPSCREWTORQUEVALUES

T­Bolt H­Bolt M­Bolt NominalDiaN∙mlb­ftN∙mlb­ftN∙mlb­ft 8 2921201510 7 10634645332015 121088088653425 141761301371015440 162651952061527858 1839228929421711887 20539398392289167125 22735542539398216159 24931687686506274202 27137210121029759392289 301911141014211049539398 332548189019111410735542 363136231424011772931687 aTorquetoleranceis±10%.

UnifiedInchBoltandScrewTorqueValues

TS1671—UN—01MAY03

SizeN∙mlb.­in.N∙mlb.­in.N∙mlb.­in.N∙mlb.­in.N∙mlb.­in.N∙mlb.­in.N∙mlb.­in.N∙mlb.­in. 1/4 3.7334.742653 7.5 669.5841210613.512017150 N∙mlb.­ft.N∙mlb.­ft.

5/16 7.7 689.8861210615.513719.5172252212820.53526 N∙mlb.­ft.N∙mlb.­ft.

3/8 13.512017.5155221942724035264432.549366346 N∙mlb.­ft.N∙mlb.­ft.N∙mlb.­ft.

9/16 4835.560457656957012592155115175130220165

5/8 67498563105 77 135100170125215160240175305225

3/4 12088150110190140240175300220380280425315540400 7/8 190140240175190140240175490360615455690510870640 128521036026528521036026573054092068010307601300960

1­1/8 40030051037540030051037591067011508501450107518501350

1­1/4 5704207255355704207255351280945163012002050150026001920

1­3/8 75055095070075055095070017001250214015802700200034002500

1­1/2 9907301250930990730125093022501650285021003600265045503350

Torquevalueslistedareforgeneraluseonly,basedonthestrengthofthebolt orscrew.DONOTusethesevaluesifadifferenttorquevalueortightening procedureisgivenforaspecificapplication.Forplasticinsertorcrimpedsteel typelocknuts,forstainlesssteelfasteners,orfornutsonU­bolts,seethe tighteninginstructionsforthespecificapplication.Shearboltsaredesignedtofail underpredeterminedloads.Alwaysreplaceshearboltswithidenticalgrade.

Replacefastenerswiththesameorhighergrade.Ifhigher gradefastenersareused,tightenthesetothestrengthofthe original.Makesurefastenerthreadsarecleanandthatyou properlystartthreadengagement.Whenpossible,lubricate plainorzincplatedfastenersotherthanlocknuts,wheelbolts orwheelnuts,unlessdifferentinstructionsaregivenforthe specificapplication.

aGrade2appliesforhexcapscrews(nothexbolts)upto6.in(152mm)long.Grade1appliesforhexcapscrewsover6 in.(152mm)long,andforallothertypesofboltsandscrewsofanylength.

b“Lubricated”meanscoatedwithalubricantsuchasengineoil,fastenerswithphosphateandoilcoatings,or7/8 in.andlargerfastenerswithJDMF13Czincflakecoating.

c“Dry”meansplainorzincplatedwithoutanylubrication,or1/4to3/4in.fastenerswithJDMF13Bzincflakecoating.

DX,TORQ1­19­08DEC09­1/1

O­RingGrooveConnections

Facesealgrooves(2and4)onfittings(3)shouldbe identifiedbeforetheO­ring(1)isinstalledintothefitting (useaO­ringpicktofeelforthedovetailedge).Applying petroleumjellyonanO­ringtoinstallitinaStandard Grooveisappropriate.However,donotusepetroleum jellyorgreaseonanO­ringtoinstallitintoaHalfDovetail Groove(CaptiveO­ringGroove).Ifpetroleumjellyisused inaHalfDovetailgroove,thejellycouldpushtheO­ring outofthegroovebeforethefittingistighten.

1—O­Ring 2—HalfDovetailGroove

3—Fitting 4—StandardGroove

CED,TX03768,2691­19­01FEB00­1/1

CheckOilLinesAndFittings

CAUTION:Escapingfluidunderpressurecan penetratetheskincausingseriousinjury. Avoidthehazardbyrelievingpressurebefore disconnectinghydraulicorotherlines.Tighten allconnectionsbeforeapplyingpressure.Search forleakswithapieceofcardboard.Protecthands andbodyfromhighpressurefluids.

Ifanaccidentoccurs,seeadoctorimmediately. Anyfluidinjectedintotheskinmustbesurgically removedwithinafewhoursorgangrene mayresult.Doctorsunfamiliarwiththis typeofinjurymaycalltheDeere&Company MedicalDepartmentinMoline,Illinois,orother knowledgeablemedicalsource.

Checkalloillines,hoses,andfittingsregularlyforleaksor damage.Makesureallclampsareinpositionandtight. Makesurehosesarenottwistedortouchingmoving machineparts.Ifabrasionorwearoccurs,replace immediately.

Tubingwithdentsmaycausetheoiltooverheat.Ifyou findtubingwithdents,installnewtubingimmediately.

IMPORTANT:Tightenfittingsasspecified intorquechart.

Whenyoutightenconnections,usetwowrenchesto preventbendingorbreakingtubingandfittings.

TX,03,SS3513­19­01AUG94­1/1

FaceSealGroves

TorqueValues

ServiceRecommendationsforO­RingBoss Fittings

StraightFitting

1.InspectO­ringbossseatfordirtordefects.

2.LubricateO­ringwithpetroleumjelly.Placeelectrical tapeoverthreadstoprotectO­ring.SlideO­ringover tapeandintoO­ringgrooveoffitting.Removetape.

3.Tightenfittingtotorquevalueshownonchart.

04T,90,K66­19­29SEP99­1/2

AngleFitting

1.Back­offlocknut(A)andback­upwasher(B) completelytohead­end(C)offitting.

2.Turnfittingintothreadedbossuntilback­upwasher contactsfaceofboss.

3.Turnfittinghead­endcounterclockwisetoproperindex (maximumofoneturn).

NOTE:Donotallowhosestotwistwhentighteningfittings.

4.Holdfittinghead­endwithawrenchandtightenlocknut andback­upwashertopropertorquevalue.

STRAIGHTFITTINGORSPECIALNUTTORQUECHART

3/8­24UNF 8

7/16­20UNF 12

1/2­20UNF 16

9/16­18UNF

3/4­16UNF 46

7/8­14UNF

1­1/16­12UN

1­3/16­12UN

1­5/16­12UN

1­5/8­12UN

1­7/8­12UN

NOTE:Torquetoleranceis±10%.

04T,90,K66­19­29SEP99­2/2

TorqueValues

ServiceRecommendationsforFlatFace O­RingSealFittings

1.Inspectthefittingsealingsurfaces.Theymustbefree ofdirtordefects.

2.InspecttheO­ring.Itmustbefreeofdamageor defects.

3.LubricateO­ringsandinstallintogrooveusing petroleumjellytoholdinplace.

4.PushO­ringintothegroovewithplentyofpetroleum jellysoO­ringisnotdisplacedduringassembly.

5.Indexanglefittingsandtightenbyhandpressingjoint togethertoinsureO­ringremainsinplace.

6.Tightenfittingornuttotorquevalueshownonthe chartperdashsizestampedonthefitting.Donot allowhosestotwistwhentighteningfittings.

FLATFACEO­RINGSEALFITTINGTORQUE

NOTE:Torquetoleranceis+15­20%.

TorqueValues

1.Cleansealingsurfaces(A).Inspect.Scratchescause leaks.Roughnesscausessealwear.Out­of­flat causessealextrusion.Ifdefectscannotbepolished out,replacecomponent.

2.InstallthecorrectO­ring(andbackupwasherif required)intogrooveusingpetroleumjellytoholdit inplace.

3.Splitflange:Looselyassemblesplitflange(B)halves. Makesuresplitiscentrallylocatedandperpendicular totheport.Handtightencapscrewstoholdpartsin place.DonotpinchO­ring(C).

4.Singlepieceflange(D):Placehydrauliclineincenter offlangeandinstallfourcapscrews.Flangemustbe centrallylocatedonport.Handtightencapscrewsto holdflangeinplace.DonotpinchO­ring.

5.Aftercomponentsareproperlypositionedandcap screwsarehandtightened,tightenonecapscrew, thentightenthediagonallyoppositecapscrew. Tightentworemainingcapscrews.Tightenallcap screwsasspecifiedinthechartbelow.

DONOTuseairwrenches.DONOTtightenonecap screwfullybeforetighteningtheothers.DONOTover tighten.

aTORQUECHART

aTolerance±10%.Thetorquesgivenareenoughforthegivensize connectionwiththerecommendedworkingpressure.Increasing capscrewtorquebeyondtheseamountswillresultinflangeand capscrewbendingandconnectionfailures. bMetricstandardthread.

ServiceRecommendationsForInchSeriesFourBoltFlangeFittings

1.Cleansealingsurfaces(A).Inspect.Scratchescause leaks.Roughnesscausessealwear.Out­of­flat causessealextrusion.Ifdefectscannotbepolished out,replacecomponent.

2.InstallO­ring(andbackupwasherifrequired)into grooveusingpetroleumjellytoholditinplace.

3.Splitflange:Looselyassemblesplitflange(B)halves. Makesuresplitiscentrallylocatedandperpendicular toport.Handtightencapscrewstoholdpartsinplace. DonotpinchO­ring(C).

4.Singlepieceflange(D):Placehydrauliclineincenter offlangeandinstallcapscrews.Flangemustbe centrallylocatedonport.Handtightencapscrewsto holdflangeinplace.DonotpinchO­ring.

5.Tightenonecapscrew,thentightenthediagonally oppositecapscrew.Tightentworemainingcap screws.Tightenallcapscrewsasspecifiedinthe chartbelow.

DONOTuseairwrenches.DONOTtightenonecap screwfullybeforetighteningtheothers.DONOTover tighten.

1/25/16­18UNC 20311523 3/43/8­16UNC 28542140

1 3/8­16UNC 37542740

1­1/47/16­14UNC 47853563

1­1/21/2­13UNC 621314697

2 1/2­13UNC 731315497

2­1/21/2­13UNC 1071317997

3 5/8­11UNC 158264117195

3­1/25/8­11UNC 158264117195

4 5/8­11UNC 158264117195

5 5/8­11UNC 158264117195

A/Cfreezeswitch

Removeandinstall......................................18­1830­19

Accumulator,ridecontrol.................................31­3160­43

Dischargeprocedure....................................31­3160­46

Adjustments

Backhoevalvelinkage...................................33­3315­6

Loaderbucketlevelindicator.........................31­3115­2

Loadervalvelinkage......................................31­3115­6

Return­to­digswitch.......................................31­3115­2

Stabilizervalvelinkage................................33­3315­10

Aircleaner

Removeandinstall........................................05­0520­2

Airconditioning

ChargeR134asystem.................................18­1830­16

Compressorclutch,disassembleand assemble......................................................18­1830­8

Compressoroilremoval.................................18­1830­7

Compressor,removeandinstall....................18­1830­7

EvacuateR134asystem..............................18­1830­15

Leaktesting..................................................18­1830­16

R134arefrigerantoperation...........................18­1830­6

RecoverR134asystem................................18­1830­14

Recovery/recyclingandcharging

R134a.........................................................18­1830­13

Refrigeranthandling.......................................18­1830­4

RefrigerantR134acaution.............................18­1830­5

Airducts

Disassembleandassemble.........................18­1830­25

Airintakesystem

Leakagetest..................................................05­0520­3

Airseatandsuspension

Disassembleandassemble.........................18­1821­11

Alternator

Removeandinstall........................................16­1672­2

Antenna

Removeandinstall........................................20­2001­1

Armrest

Disassembleandassemble...........................18­1821­2

Auxiliaryflowcontrolharnessand components

Removeandinstall......................................16­1674­19

Auxiliaryflowsection

Disassembleandassemble.........................33­3360­19

Auxiliarysection,loader

Disassembleandassemble.........................31­3160­24

Axle

Oilspecification..............................................00­0004­5

Axle,frontnon­powered

Removeandinstall........................................02­0230­4

Axle,front,MFWD

Removeandinstall........................................02­0240­2

Axle,MFWD

Adjusttoe­in...................................................02­0240­4

Axle,non­poweredfronttoe­in

Adjust.............................................................02­0230­5

Axle,rear

Assemble.....................................................02­0250­32

Disassemble..................................................02­0250­6

Geartoothcontactpattern,check................02­0250­52

Removeandinstall........................................02­0250­5 B

Back­upalarm

Removeandinstall........................................20­2004­2 Volumeadjustment........................................20­2004­2

Backhoeanti­cav.valve

Crosssection...............................................33­3360­12

Backhoeauxiliaryflowsection

Disassembleandassemble.........................33­3360­19

Backhoeauxiliaryreliefvalve

Disassembleandassemble.........................33­3360­16

Backhoeboom

Removeandinstall........................................33­3340­4

Backhoeboomcylinder

Crosssection...............................................33­3360­46

Removeandinstall......................................33­3360­39

Backhoeboomsection Disassembleandassemble.........................33­3360­23

Backhoeboomswinglockarms

Removeandinstall........................................33­3315­4

Backhoeboomswinglockcontrol

Removeandinstallleverandlinkage............33­3315­2

Backhoeboomswinglocklockingpin

Removeandinstall........................................33­3315­4

Backhoebucket

Removeandinstall........................................33­3302­1

Backhoebucketcylinder

Crosssection...............................................33­3360­43

Removeandinstall......................................33­3360­37

Backhoebucketsection

Disassembleandassemble.........................33­3360­25

Backhoecircuitreliefvalve

Crosssectionboomraise............................33­3360­13

Crosssectionbucketdump..........................33­3360­13

Backhoecircuitreliefvalves

Disassembleandassemble.........................33­3360­15

Backhoecontrolvalveinletsection

Disassembleandassemble.........................33­3360­17

Backhoecontrolvalvereliefvalves

Removeandinstall......................................33­3360­11

Backhoecontrolvalveringsandseals

Replace........................................................33­3360­30

Backhoecontrolvalvesection

Disassembleandassemble...........................33­3360­9

Backhoecrowdcylinder

Removeandinstall......................................33­3360­38

Backhoecrowdsection

Disassembleandassemble.........................33­3360­27

Backhoeextendibledipperstickvalve

Disassembleandassemble.........................33­3360­29

Backhoestabilizercylinder

Assemble.....................................................33­3360­60

Continuedonnextpage

Crosssection...............................................33­3360­60

Disassemble................................................33­3360­56

Backhoeswingcylinder

Assemble.....................................................33­3360­60

Crosssection...............................................33­3360­59

Disassemble................................................33­3360­56

Removeandinstall......................................33­3360­54

Backhoeswingsection

Disassembleandassemble.........................33­3360­21

Backhoevalve

Removeandinstall........................................33­3360­5

Backhoevalvetwoleverlinkage

Removeandinstall........................................33­3315­5

Battery

Electrolytelevelcheck...................................16­1671­5

Jumpstarting.................................................16­1671­8

Removal.......................................................16­1671­10

Service...........................................................16­1671­2

Terminalscheck.............................................16­1671­5

Testing............................................................16­1671­3

Batterybox

Disassembleandassemble...........................19­1913­1

Batterycharger

Using..............................................................16­1671­7

Battery,Electrolyte

Checkingspecificgravity...............................16­1671­4

Bleediingbrakes..............................................10­1060­16

Blowerassembly

Disassembleandassemble.........................18­1830­22

Boltandscrewtorquevalues

Metric.............................................................00­0003­2

Unifiedinch....................................................00­0003­4

Boomcylinder,backhoe

Assemble.....................................................33­3360­47

Crosssection...............................................33­3360­46

Disassemble................................................33­3360­41

Removeandinstall......................................33­3360­39

Boomsection,backhoevalve

Disassembleandassemble.........................33­3360­23

Boomsection,loader

Disassembleandassemble.........................31­3160­22

Boom,anti­cav.valve

Crosssection.................................................31­3160­7

Boom,backhoe

Removeandinstall........................................33­3340­4

Brake

Pedaladjustments.......................................10­1060­14

Service,inspect..............................................02­0250­4

Brakevalve

Disassembleandassemble...........................10­1060­4

Removeandinstall......................10­1060­3,10­1060­7

Brakevalvelines

Disassembleandassemble...........................10­1060­6

Brake,park

Disassembleandassemble.........................02­0250­15

Brakes,bleeding..............................................10­1060­16

Brakes,service

Inspection(external)......................................10­1011­1

Bucketcuttingedge

Removeandinstall........................................33­3302­5

Bucketcuttingedge,Cracked

Repair............................................................31­3102­2

Bucketcylinder,backhoe

Assemble.....................................................33­3360­47

Crosssection...............................................33­3360­43

Disassemble................................................33­3360­41

Bucketcylinder,backhoe

Removeandinstall......................................33­3360­37

Bucketsection,backhoevalve

Disassembleandassemble.........................33­3360­25

Buckettoothshank

Removeandinstall........................................33­3302­2

Bucket,loader

Removeandinstall........................................31­3102­1

Bucket,loadercontrolsection

Disassembleandassemble.........................31­3160­20

Bucket,loadercylinder

Removeandinstall........................................31­3115­7

Bulbreplacement

Displaymodule..............................................16­1673­2

Driveandworklight.......................................16­1673­1

Frontturnlight................................................16­1673­3

Halogenbulb..................................................16­1673­1

Turn,brake,taillight......................................16­1673­3

Cabdoors

Disassembleandassemble.....18­1810­4, 18­1810­6

Cablowerrearwindow

Adjust...........................................................18­1810­17

Cabroof

Removeandinstall......................................18­1810­19

Cabsidewindows

Adjust...........................................................18­1810­13

Disassembleandassemble.........................18­1810­12

Cabupperrearwindow

Adjust...........................................................18­1810­15

Case,converterside,powershift

Disassemble................................................03­0350­65

Chargepump

Removeandinstall......................................03­0360­12

Chargepump­manualshift

Disassembleandassemble.........................03­0360­12

Chargepump­powershift

Disassembleandassemble.........................03­0360­12

Removeandinstall......................................03­0360­12

Chargeridecontrolaccumulator.....................31­3160­43

Checkingspecificgravity

Battery,Electrolyte.........................................16­1671­4

Electrolyte......................................................16­1671­4

Circuitreliefvalves,backhoe

Disassembleandassemble.........................33­3360­15

Clutchpack,forward,manualshift

Disassembleandassemble.........................03­0350­12

Clutchpack,reverse,manualshift

Disassembleandassemble.........................03­0350­12

Clutchpacks,Powershift

Removelowrangeforward,reverseand thirdspeed.................................................03­0350­67

Clutchpacks,Powershift

Diassembleandassemblelowrange forward,reverseandthirdspeed...............03­0350­68

Clutchpacks­firstspeed,secondspeedand highrangeforward.

Remove........................................................03­0350­78

Clutchpacks­powershift

Install............................................................03­0350­99

Componentlocation

Airconditioningcompressorharness...........16­1674­17

Auxiliaryflowcontrolharness......................16­1674­19

Blowerharness............................................16­1674­13

Cabroofharness...........................................16­1674­3

Cabsideconsoleharness..............................16­1674­5

Engineharness............................................16­1674­11

Frontconsoleharness...................................16­1674­9

Radioharness..............................................16­1674­15

Ridecontrolharness....................................16­1674­20

Compressor,airconditioning

Clutch,disassembleandassemble...............18­1830­8

Disassembleandassemble.........................18­1830­10

Condenser

Disassembleandassemble.........................18­1830­23

Connectors

DEUTSCH....................................................16­1674­23

WEATHERPACK.........................................16­1674­26

Controlvalve

Disassembleandassemble...........................03­0360­2

Controlvalve,backhoe

Replaceringsandseals...............................33­3360­30

Controlvalve­powershift

Disassembleandassemble.........................03­0360­19

Controlvalve­powershsift

Removeandinstall......................................03­0360­18

Coolant

Dieselengine.................................................00­0004­3

Coolantheater

Removeandinstall........................................05­0505­1

Counterweight

Removeandinstall........................................17­1749­2

Crowdcylinder,backhoe

Assemble.....................................................33­3360­47

Crosssection...............................................33­3360­43

Disassemble................................................33­3360­41

Removeandinstall......................................33­3360­38

Crowdsection,backhoevalve

Disassembleandassemble.........................33­3360­27

Cylinder

Backhoebucketandcrowdcross section........................................................33­3360­43

Backhoeswingcrosssection.......................33­3360­59

Boom,backhoe,crosssection.....................33­3360­46

Boom,backhoe,removeandinstall.............33­3360­39

Boom,bucket,andcrowd

Assemble..................................................33­3360­47

Disassemble.............................................33­3360­41

Crowd,removeandinstall...........................33­3360­38

Indexing.......................................................33­3360­53

Multi­purposebucketdisassembly...............31­3160­36

Stabilizer

Crosssection............................................33­3360­60

Removeandinstall...................................33­3360­56

Swing,removeandinstall............................33­3360­54

Cylinder,extendibledipperstick

Assemble.....................................................33­3360­69

Crosssection...............................................33­3360­69

Disassemble................................................33­3360­66

D

DFT1143

Transmissionsupportbracket........................03­0399­1 DFT1162Tool....................................................03­0399­2

Dieselengineoil................................................00­0004­4

Dieselfuel..........................................................00­0004­1

Dieselfuelconditioner

Lowsulfur.......................................................00­0004­1

Differentiallockmanualshift

Solenoidvalve,removeandinstall..............03­0360­16

Dipperstick

Removeandinstall........................................33­3340­2

Dipperstick,extendible

Install............................................................33­3340­12

Remove..........................................................33­3340­9

Disassembleandassemble

Armrest.........................................................18­1821­2

Seat................................................................18­1821­2

Seatbelt.........................................................18­1821­2

Seatlatch.......................................................18­1821­6

Seatswivel.....................................................18­1821­6

Dischargeprocedure

Accumulator,ridecontrol.............................31­3160­46

Doorlatchesandhinges

Adjust.........................................18­1810­8,18­1810­10 Driveshaft

Removeandinstall......................02­0225­1,03­0325­1

Driveshaft,manualshift

Install............................................................03­0350­49

Driveshaft­powershift

Disassembleandassemble.........................03­0350­88

Install............................................................03­0350­98

Remove........................................................03­0350­87

E

Electrolyte

Checkingspecificgravity...............................16­1671­4

Electrolytelevelcheck

Battery............................................................16­1671­5 Engine

Booststarting.................................................16­1671­8

Removeandinstall........................................04­0400­2

Continuedonnextpage

Page

Engineoil

Diesel.............................................................00­0004­4

Evaporator

Removeandinstall......................................18­1830­18

Extendibledipperstick

Install............................................................33­3340­12

Preferredgrease............................................00­0004­7

Remove..........................................................33­3340­9

Extendibledipperstickcylinder

Assemble.....................................................33­3360­69

Crosssection...............................................33­3360­69

Disassemble................................................33­3360­66

Removeandinstall......................................33­3360­41

Extendibledippersticksection

Disassembleandassemble.........................33­3360­29

Fan

Removeandinstall........................................05­0510­1

Fanbelt

Removeandinstall........................................05­0510­2

Fenderextensions

Disassembleandassemble...........................19­1927­2

Fenders

Disassembleandassemble...........................19­1927­1

Filterhydraulic

Removeandinstall......................................21­2160­37

Fixedfrontcabwindow

Disassembleandassemble...........................18­1810­2

Flowcontrol(aux)harnessandcomponents

Removeandinstall......................................16­1674­19

Forwardandreverseclutchpacks,manual shift

Install............................................................03­0350­50

Framebumper

Removeandinstall........................................17­1749­3

Frontaxle,MFWD

Removeandinstall........................................02­0240­2

Frontwheel

Removeandinstall........................................01­0110­3

Frontwheeldriveaxle(APL­2025)....................02­0240­1

Fuel

Diesel.............................................................00­0004­1

Handlingandstoring......................................00­0004­2

Tankcapacity.................................................00­0004­3

Fueltank

Removeandinstall........................................05­0560­2

Fuse

Location.......................................................16­1674­21

Specifications...............................................16­1674­21

Geartoothcontactpattern,check...................02­0250­52

Grease

Extremepressureandmultipurpose..............00­0004­7

Grille

Disassembleandassemble...........................19­1921­1

Grillehousing

Disassembleandassemble...........................19­1921­1

H

Hardwaretorquevalues

Metric.............................................................00­0003­2

Unifiedinch....................................................00­0003­4

Headliner

Removeandinstall......................................18­1810­18

Heaterandblowerassembly

Disassembleandassemble.........................18­1830­20

Heatercore

Removeandinstall......................................18­1830­17

Heater,blowerandA/Cassembly

Disassembleandassemble.........................18­1830­21

Hoodandengineenclosure

Disassembleandassemble...........................19­1910­1

Horn

Removeandinstall........................................20­2004­1

Hub,non­poweredfrontaxle

Removeandinstall........................................02­0230­2

Hydraulic

Oilspecification..............................................00­0004­5

Hydrauliccooler

Removeandinstall......................................21­2160­41

Hydraulicfilter

Removeandinstall......................................21­2160­37

Hydraulicpump

Removeandinstall........................................21­2160­3

Indexingcylinders............................................33­3360­53

Install

Kostalopenbarrelcontact...........................16­1674­22 WEATHERPACKcontact............................16­1674­27 K

Knuckle

Removeandinstall........................................02­0230­3

Kostalconnector

Replace........................................................16­1674­21

Kostalopenbarrelcontact Install............................................................16­1674­22

Leaktesting

Airconditioning............................................18­1830­16

Linkageadjustment

Backhoevalve................................................33­3315­6

Loaderbucket................................................31­3115­2

Loadervalve..................................................31­3115­6

Linkageadjustment,stabilizer.........................33­3315­10

Linkage,backhoevalve,twolever

Removeandinstall........................................33­3315­5

Continuedonnextpage

Loader

Install..............................................................31­3100­4

Remove..........................................................31­3100­1

Loaderauxiliaryvalvesection

Disassembleandassemble.........................31­3160­24

Loaderboomcylinder

Assemble.....................................................31­3160­30

Crosssection...............................................31­3160­30

Disassemble................................................31­3160­27

Loaderboomvalvesection

Disassembleandassemble.........................31­3160­22

Loaderbucket

Self­levelinglinkageindicator adjustment....................................................31­3115­2

Loaderbucketcuttingedge

Removeandinstall........................................31­3102­3

Loaderbucketcylinder

Assemble.....................................................31­3160­30

Crosssection...............................................31­3160­30

Disassemble................................................31­3160­27

Loaderbucketcylinderlinkage

Removeandinstall........................................31­3115­7

Loadercircuitreliefvalve

Crosssectionboomraise..............................31­3160­5

Crosssectionbucketcurl...............................31­3160­5

Loadercontrolinletsection

Disassembleassemble................................31­3160­18

Loadercontrolreliefvalves

Removeandinstall......................................31­3160­17

Loadercontrolvalve

Disassembleandassemble.........................31­3160­10

Removeandinstall........................................31­3160­9

Replacewiperringsandseals.....................31­3160­12

Loadercontrolvalve)

Reliefvalves.................................................31­3160­17

Loadercontrolvalvelinkage

Removeandinstall........................................31­3115­4

Loadervalveshut­offplug

DisassembleandAssemble.....31­3160­8, 33­3360­16

Lowsulfurdieselfuelconditioner......................00­0004­1

Lowerrearwindowpane

Removeandinstall......................................18­1810­17

Lowerrearwindows

Disassembleandassemble.........................18­1810­16

Lubricant

Mixing.............................................................00­0004­8

Storage..........................................................00­0004­8

M

Manifoldplateandsolenoids­manualshift

Removeandinstall......................................03­0360­16

Manifoldplateandsolenoids­powershift

Removeandinstall......................................03­0360­34

Metricboltandscrewtorquevalues..................00­0003­2

MFWD

Oilspecification..............................................00­0004­5

MFWDaxle

Removeandinstall........................................02­0240­2

MFWDAxle

Adjusttoe­in...................................................02­0240­4

MFWDmanualshift

Solenoidvalve,removeandinstall..............03­0360­16

MFWDoutputshaft­powershift

Remove........................................................03­0350­89

MFWDshaft­powershift

Assemble.....................................................03­0350­93

Disassemble................................................03­0350­91

Mixinglubricants................................................00­0004­8

Modulationvalve,transmission

Shimadjustment........................03­0360­7,03­0360­23

Multi­Purposebucketandlines

Disassembleandassemble...........................31­3102­8

Multi­purposebucketcylinder

Disassembleandassemble.........................31­3160­36

O­ringbossfittings.............................................00­0003­6 Oil

Linesandfittings............................................00­0003­5 Specification,axle..........................................00­0004­5 Specification,hydraulic..................................00­0004­5 Specification,MFWD.....................................00­0004­5 Specification,transmission............................00­0004­5

Oillinesandfittings...........................................00­0003­5

Oilsuctiontube,manualshift

Install............................................................03­0350­52

Oilsuctiontube­powershift

Install............................................................03­0350­97

Remove........................................................03­0350­95

Oilsupplytube,transmission,manualshift

Removeandinstall......................................03­0350­45

Oilsupplytubes­powershift

Removeandinstall......................................03­0350­96

Parkbrake

Disassembleandassemble.........................02­0250­15

Parkbrakemanualshift

Solenoidvalve,removeandinstall..............03­0360­16

Pressureregulatingvalve,transmission

Shimadjustment........................03­0360­7,03­0360­23

Priorityvalve

Disassembleandassemble.........................09­0960­38

Removeandinstall......................................09­0960­36

Pump

Crosssection.................................................21­2160­5

Disassembleandassemble.........................21­2160­10

Removeandinstall........................................05­0510­2

Continuedonnextpage

Radio

Removeandinstall........................................20­2001­1

Radio,speakers,antenna

Disassembleandassemble...........................20­2001­2

Rearaxle

Assemble.....................................................02­0250­32

Disassemble..................................................02­0250­6

Geartoothcontactpattern,check................02­0250­52

Removeandinstall........................................02­0250­5

Rearwheel

Removeandinstall........................................01­0110­2

Rearwindowwipermotor

Disassembleandassemble.........................18­1810­14

Regulatingvalve

Disassembleandassemble...........................09­0960­9

Removeandinstall........................................09­0960­8

Reliefvalve,backhoe

Removeandinstall......................................33­3360­11

Reliefvalve,backhoecircuit

Crosssectionbucketdump..........................33­3360­13

Reliefvalve,backoebucketcurl

CrossSection...............................................33­3360­14

Reliefvalve,lbackhoebucketcurl,anti­cav.

Crosssection...............................................33­3360­14

Reliefvalve,loaderaux.,anti­cav.

Crosssection.................................................31­3160­6

Reliefvalve,loaderbucketdump

CrossSection.................................................31­3160­6

Reliefvalve,loadercircuit

Crosssectionbucketcurl...............................31­3160­5

Crosssectionbucketraise.............................31­3160­5

Repair

Bucketcuttingedge,Cracked........................31­3102­2

Replace

Kostalconnector..........................................16­1674­21

Reservoir

Disassembleandassemble.........................21­2160­39

Removeandinstall......................................21­2160­38

Return­to­diglinkageadjustment.......................31­3115­2

Reversercontrol

Removeandinstall........................................03­0315­2

Ridecontrol

Accumulator

Removeandinstall...................................31­3160­41

Solenoid,removeandinstall........................31­3160­41

Valve

Disassembleandassemble.....................31­3160­38

Removeandinstall...................................31­3160­37

Ridecontrolaccumulator.................................31­3160­43

Ridecontrolharnessandcomponents

Removeandinstall......................................16­1674­20

Ringsandseals,backhoecontrol

Replace........................................................33­3360­30

Roll­overprotectivestructure

Torquevalues.................................................00­0003­1

Seat

Airsuspension,disassembleand assemble....................................................18­1821­11

Disassembleandassemble...........................18­1821­2

Seatassembly

Removeandinstall........................................18­1821­1

Seatbaseandsupport

Disassembleandassemble.........................18­1821­10

Seatbelt

Disassembleandassemble...........................18­1821­2

Seatlatch

Disassembleandassemble...........................18­1821­6

Seatslide,swivel,lumbarcontrollevers

Disassembleandassemble...........................18­1821­4

Seatsuspensionandshockabsorber

Disassembleandassemble...........................18­1821­8

Seatswivel

Disassembleandassemble...........................18­1821­6

Servicebrakes

Checkafterassembly..................................02­0250­51

Inspect...........................................................02­0250­4

Inspection(external)......................................10­1011­1

Shaft,drive­powershift

Disassembleandassemble.........................03­0350­88

Install............................................................03­0350­98

Remove........................................................03­0350­87

Shaft,MFWDoutput­powershift

Remove........................................................03­0350­89

Shaft,MFWD­powershift

Assemble.....................................................03­0350­93

Disassemble................................................03­0350­91

Sheetmetal

Disassembleandassemble...........................19­1910­1

Shiftvalve­powershift

Disassembleandassemble.........................03­0360­29

Removeandinstall......................................03­0360­28

Shifterleverandhousing

Disassembleandassemble...........................03­0315­6

Install..............................................................03­0315­9

Remove..........................................................03­0315­4

SideConsole

Displaymodulebulbs.....................................16­1673­2

Sideshiftframe

Preferredgrease............................................00­0004­7

Solenoidvalvesmanualshift

Differentiallock,removeandinstall.............03­0360­16

MFWD,removeandinstall...........................03­0360­16

Parkbrake,removeandinstall....................03­0360­16

Speakers

Removeandinstall........................................20­2001­1

Specification

Hydraulicoil...................................................00­0004­5

Transmission,axle,andMFWD.....................00­0004­5

Specificationschapter.......................................00­0002­1

Speedcontrollinkage

Disassembleandassemble...........................05­0515­2

Continuedonnextpage

Spindle

Removeandinstall........................................02­0230­3

Stabilizercylinder

Assemble.....................................................33­3360­60

Crosssection...............................................33­3360­60

Disassemble................................................33­3360­56

Removeandinstall......................................33­3360­56

Stabilizerlegwearstrips

Preferredgrease............................................00­0004­7

Stabilizervalve

Disassembleandassemble.........................33­3360­36

Removeandinstall......................................33­3360­34

Stabilizervalvelinkage

RemoveandInstall......................33­3315­7,33­3315­9

Stabilizervalvelinkageadjustment.................33­3315­10

Starterrelay

Removeandinstall........................................16­1677­2

Startingaidnozzle

Removeandinstall........................................05­0505­2

Startingaidsolenoid

Removeandinstall........................................05­0505­4

Startingmotor

Removeandinstall........................................16­1677­1

Steeringcolumn

Removeandinstall........................................09­0960­3

Steeringcylinder,MFWD

Adjusttrackingangle....................................09­0960­36

APL­2025.....................................................09­0960­31

APL­2025,crosssection..............................09­0960­30

Steeringcylinder,non­poweredaxle

Assemble.....................................................09­0960­23

Bushings,removeandinstall.......................09­0960­29

Crosssection...............................................09­0960­23

Disassemble................................................09­0960­20

Removeandinstall......................................09­0960­20

Steeringvalve

Assemble.....................................................09­0960­15

Disassemble..................................................09­0960­9

Removeandinstall........................................09­0960­5

Steeringwheelandcolumn,tilt

Disassembleandassemble...........................09­0960­4

Storingfuel........................................................00­0004­2

Storinglubricants...............................................00­0004­8

Supplytube,transmissionoil,manualshift

Removeandinstall......................................03­0350­45

Swingcylinder,backhoe

Assemble.....................................................33­3360­60

Crosssection...............................................33­3360­59

Disassemble................................................33­3360­56

Removeandinstall......................................33­3360­54

Swingframe

Removeandinstall........................................33­3340­8

Swingsection,backhoevalve

Disassembleandassemble.........................33­3360­21

Terminalscheck

Tierod

Removeandinstall........................................02­0230­4

Tiltsteeringwheelandcolumn

Disassembleandassemble...........................09­0960­4 Tire

Removeandinstall........................................01­0110­4

Toe­in

MFWD............................................................02­0240­4

Toe­in,axle,non­poweredfront

Adjust.............................................................02­0230­5

Torquecharts

Metric.............................................................00­0003­2

Unifiedinch....................................................00­0003­4 Torqueconverter

Removeandinstall........................................06­0651­1 Torquevalue

FlatfaceO­ringsealfitting.............................00­0003­7

InchSAEfourboltflangefitting......................00­0003­9

Metriccapscrew............................................00­0003­3

Metricfourboltflangefitting...........................00­0003­8

O­Ringbossfitting.........................................00­0003­6

Torquevalues

Roll­overprotectivestructure.........................00­0003­1

Transmission

Disassembleconvertersideofcase..............03­0350­9 Modulationvalve,shimadjustment......030360­7,03­0360­23

Oilspecification..............................................00­0004­5

RemoveandInstall........................................03­0300­1 Transmissionshifterlever

Removeandinstall........................................03­0315­3 Transmissionsupportbracket

Fabricatedtool...............................................03­0399­1 Transmission,manualshift

Convertersideofcase

Assemble..................................................03­0350­52 Disassembleandassembledrive shaft...........................................................03­0350­22 Idlershaft

Assemble..................................................03­0350­44

Install........................................................03­0350­45

Installintermediateandrearoutput shafts..........................................................03­0350­48 Intermediateshaft

Assemble..................................................03­0350­32

Crosssection............................................03­0350­31

Disassemble.............................................03­0350­25 MFWDshaft

Assemble..................................................03­0350­42

Cross­sectionalview................................03­0350­41

Disassemble.............................................03­0350­38

Install........................................................03­0350­45

Remove....................................................03­0350­38

Outercomponents,install............................03­0350­55 Rearoutputshaft

Assemble..................................................03­0350­32

Crosssection............................................03­0350­30

Disassemble.............................................03­0350­25 Removedriveshaft......................................03­0350­22

Battery............................................................16­1671­5 Page

Continuedonnextpage

Page

Removeintermediateshaftand synchonizer................................................03­0350­25

Removeoilsuctiontube...............................03­0350­12

Removerearoutputshaftand synchronizer...............................................03­0350­24

Removereverseandforwardclutch packs..........................................................03­0350­12

Transmission,powershift

Convertersideofcase

Assemble................................................03­0350­100

Outercomponents,install..........................03­0350­104

Transmisssion,manualshift

Removeoutercomponents............................03­0350­5

Transmisssion,powershift

Removeoutercomponents..........................03­0350­63

Unifiedinchboltandscrewtorque values..............................................................00­0003­4

Upperandlowerdoorwindowpanes

Removeandinstall......................................18­1810­17

Upperrearwindow

Disassembleandassemble.........................18­1810­14

Using Batterycharger..............................................16­1671­7

Valve

Priority,disassembleandassemble.............09­0960­38

Priority,removeandinstall...........................09­0960­36

Stabilizer,disassembleand assemble....................................................33­3360­36

Stabilizer,removeandinstall.......................33­3360­34

Steering,assemble......................................09­0960­15

Valvelinkage,stabilizer

Removeandinstall......................33­3315­7,33­3315­9

Valve,auxiliaryrelief,loader

Crosssection.................................................31­3160­8

Valve,backhoe

Removeandinstall........................................33­3360­5

Valve,backhoeanti­cavitation

Crosssection...............................................33­3360­12

Valve,backhoeauxiliaryrelief

Disassembleandassemble.........................33­3360­16

Valve,backhoeboomsection

Disassembleandassemble.........................33­3360­23

Valve,backhoebucketcurlreliefwith anti­cavitation

Crosssection...............................................33­3360­14

Valve,backhoebucketsection

Disassembleandassemble.........................33­3360­25

Valve,backhoecircuitrelief

Crosssectionboomraise............................33­3360­13

Crosssectionbucketdump..........................33­3360­13

Valve,backhoecontrol

Disassembleandassemble...........................33­3360­9

Valve,backhoecrowdsection

Disassembleandassemble.........................33­3360­27

Valve,backhoeinletsection

Disassembleandassemble.........................33­3360­17

Valve,backhoeswingsection

Disassembleandassemble.........................33­3360­21

Valve,bucketcurlreliefwithanti­cavitation

Crosssectionloader....................................33­3360­14

Valve,bucketdumpreliefwithanti­cavitation

CrossSectionloader......................................31­3160­6

Valve,loaderaux.reliefwithanti­cavitation

Crosssection.................................................31­3160­6

Valve,loaderauxiliaryrelief

Crosssection.................................................31­3160­8

Valve,loaderauxiliarysection

Disassembleandassemble.........................31­3160­24

Valve,loaderboomanti­cavitation

Crosssection.................................................31­3160­7

Valve,loaderboomsection

Disassembleandassemble.........................31­3160­22

Valve,loaderbucketsection

Disassembleandassemble.........................31­3160­20

Valve,loadercircuitrelief

Crosssectionboomraise..............................31­3160­5

Crosssectionbucketcurl...............................31­3160­5

Valve,loadercontrol

Disassembleandassemble.........................31­3160­10

Removeandinstall........................................31­3160­9

Replaceringsandseals...............................31­3160­12

Valve,loader,inlet

Disassembleandassemble.........................31­3160­18

Valve,steering

Removeandinstall........................................09­0960­5

Valves,backhoecircuitreliefs

Disassembleandassemble.........................33­3360­15

WEATHERPACKcontact

Install............................................................16­1674­27

Weldingrepairofmajorstructures.....................17­1740­1

Wheel,front

Removeandinstall........................................01­0110­3

Wheel,rear

Removeandinstall........................................01­0110­2

Wipermotor

Removeandinstall........................................18­1810­2

Wipers

Removeandinstall......................18­1810­4,18­1810­6