INTRODUCTION
PRIMAR Y HYDRAULIC POWER SYSTEM
SECONDAR Y HYDRAULIC POWER SYSTEM
ELECTRICAL POWER SYSTEM
F AUL T CODES
ENGINE AND O
ENGINE
FUEL AND INJECTION SYSTEM
EXHAUST SYSTEM
ENGINE COOLANT SYSTEM
TING SYSTEM
TRANSMISSION Power Shuttle
TRANSMISSION Powershift
FRONT AXLE
REAR AXLE
STEERING Hydraulic
SER VICE BRAKE Hydraulic
P ARKING BRAKE Mechanical
WHEELS AND TRACKS Wheels
FRAME AND CAB
FRAME Primary frame
SHIELD
USER CONTROLS AND SEA T
USER CONTROLS AND SEA T Operator seat
USER PLA TFORM
B
FRAME POSITIONING
ABILISING W orking stabilising
OOL POSITIONING
LIFTING
HITCH AND WORKING T OOL
BOOM Lift
BOOM Swing
DIPPER Lift
DIPPER Extension
ARM T OOL A ACHMENT T ilt
EXCA V A TING AND LANDSCAPING
DIGGING digging tools
CARR YING Articulated tools
Safety rules DANGER
Improper operation service this machine can result accident. not operate this machine perform any lubrication, maintenance, repair until you have read and understood the operation, lubrication, maintenance, and repair information. Failure comply will result death serious injury
D0010A
W ARNING
Maintenance hazard!
Always perform all service procedures punctually the intervals stated this This ensures optimum performance levels and maximum safety during machine operation.
Failure comply could result death serious injury .
W ARNING
Pressurized system!
W0132A
Before attempting any service procedure, your responsibility know the number accumulators the and the correct procedure for releasing the pressure each accumulator
Failure comply could result death serious injury .
NOTICE: Extreme working and environmental conditions require shortened service
W0136A
Use Case fluids, lubricants, and filters for the best protection and performance your machine. All fluids, lubricants, and filters must disposed compliance with environmental standards and Contact your dealer with any questions regarding the service and maintenance this
Read the safety decals and information decals the Read the Operator ’ s Manual and safety Understand the operation the machine before you start any
Before you service the put a Not tag the steering wheel over the key Ensure the tag a location where everyone who might operate service the machine may see clearly One tag included with your new machine. Additional tags are available from your dealer .
Plastic and resin parts
• A void using gasoline, paint thinner , etc. when cleaning plastic parts, console, instrument cluster , etc.
• Use only water , mild and a soft cloth when you clean these
• Using gasoline, thinners, etc. can cause discoloration, cracking, deformation the part being cleaned.
Safety rules
Before you weld, cut, drill holes any part this machine, make sure the part not cast ductile iron. See your dealer you not know a part cast ductile The following are cast ductile iron parts:
• two wheel drive steering link
• dump links
• front axle
• stabilizers
• extendable dipper
• swing tower
• bucket linkage
Unauthorized modifications cast ductile iron parts can cause injury W drilling can cause cast ductile iron not drill repair attach items cast ductile iron parts this
Safety rules
Before welding the machine you must the following. you have any questions about welding the machine contact your dealer
• Disconnect the
• Disconnect the alternator terminal
• Disconnect the instrument cluster
• One connector for mechanical fuel injection engines.
• T connectors for HPCR (high pressure common rail) engines.
• Disconnect the engine control unit equipped (three
NOTE: The third connector behind the hose the
• Disconnect the controller for backhoe pilot controls, equipped (one
• Disconnect the transmission controller , equipped (one connector , located under the front steering
• Disconnect the controller for the loader 4 1 bucket auxiliary equipped (one connector , located under the loader valve the rear , left derside the
RCPH10TLB046AAF 1
Safety rules
Unless otherwise instructed, always perform these steps before you service the machine:
Park the machine a level
Place the backhoe the transport position with the swing lock pin installed for transport.
Place the loader bucket the with the bottom the loader bucket parallel the
Place the direction control lever and the transmission you need open the hood perform raise the loader arms and install the support
Shut down the
Place a Not tag the key switch that visible other workers remove the key
Battery - Basic instructions
W ARNING
Explosive gas!
Batteries emit explosive hydrogen gas and other fumes while charging. V entilate the charging area. Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen battery
Failure comply could result death serious injury .
W ARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result severe irritation and Always wear splash - proof goggles and protective clothing (gloves and W ash hands after handling.
Failure comply could result death serious injury .
• not run the engine with the alternator wires
• Before using electric welder , disconnect the alternator instrument cluster and Disconnect the ECU
• not use a steam cleaner a cleaning solvent clean the alternator .
• Keep the battery vents Ensure the battery vents are not
Disconnect Battery
Park the machine a level Raise the loader and lock the support strut hold the loader the upright
Remove the battery cover
Remove the battery cover
RCPH1 1TLB002AAM 3
Disconnect the negative battery cable from the ative battery
RCPH1 1TLB003AAM 4
ELECTRONIC SYSTEM - Basic instructions
The diagnostic / service tool port located the fuse box the side console. Connect the Electronic Service T ool (EST) T this port update software and / perform service and diagnostic
T urn the thumb screws (1) loosen the panel cover (2) for the fuse Remove the panel cover
RCPH10TLB437AAF 1
Unscrew the cap for the diagnostic / service tool
NOTE: Y not have remove the fuse box covers.
RCPH10TLB302AAF 2
Heater - Basic instructions
The heater coolant shutof f valve controls the flow hot coolant the heater
• warm ambient temperatures, turn the shutof f valve clockwise stop hot coolant flow the heater
• cold ambient turn the shutof f valve counter - clockwise allow hot coolant flow the heater
RCPH10TLB159AAF 1
Basic instructions
W ARNING
Crushing hazard!
you service the machine with the loader lift arms raised, always use the support strut. Remove the retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support
Lower the lift arms onto the support
Failure comply could result death serious injury .
Raise and support loader lift arms:
Empty the loader bucket.
Raise the loader lift arms the maximum
Shut down the engine.
RCPH10TLB230AAF 1
Remove the retaining pin.
Lower the support strut onto the cylinder
Install the retaining pin.
Start the
Slowly lower the lift arms that the end the port strut rests the cylinder .
RCPH10TLB221AAF 2
RCPH10TLB227AAF 3
Lower supported loader lift arms:
Raise the lift arms that the end the support strut longer rests the cylinder
Shut down the engine.
RCPH10TLB227AAF 4
Remove the retaining pin from the support
Raise the support strut the storage position and secure with the retaining
RCPH10TLB231AAF 5
Start the
Lower the loader the
Basic instructions
Open the hood:
Shut down the
T urn the handle counter - clockwise release the hood
RCPH10TLB166AAF 1
Lift the hood and rotate
RCPH10TLB356AAF 2
NOTICE: T o avoid damage the hood parts, always close the hood before moving the loader .
Close the hood:
Lower the hood.
T urn the handle clockwise lock the hood
RCPH10TLB167AAF 3
T orque
Use the torques this chart when special torques are not These torques apply fasteners with both UNC and UNF threads received from suppliers dry , when lubricated with engine Not applicable special graphite lubricants, Molydisulfide greases, other extreme pressure lubricants are used.
Decimal hardware
NOTE: Use thick nuts with Grade 8
Abbreviation Measurements
Area (Land area)
Force
Frequency
Length
Mass
Power
(other than
ime
T orque (includes Bending moment, Moment force, and Moment a couple)
V elocity
V olume (includes Capacity)
V olume per time (includes Discharge and Flow rate)
Capacities
Engine crank case
Specification: Case Akcela 1 15W - API - 4 / Capacity:
Fuel tank
Specification: No. 2 diesel Capacity: 159 l (
Cooling system
Specification:
Hydraulic system
Specification:
T ransmission
Specification: Case Akcela - T ran® Ultra
(powershuttle)
Powershift S - type
Front drive axle - T wheel drive
Specification: Case Akcela T ransaxle SAE 80W140
Front drive axle - Four wheel drive
Specification: Case Akcela T ransaxle SAE 80W140 Capacity:
Rear axle (differential)
Specification: Case T ransaxle Akcela Capacity:
Brake master cylinder
Brake fluid supplied the
Consumables
Engine oil recommendations
AKCELA 1 ENGINE OIL 15W - recommended for use your The recommended oil will lubricate your engine correctly under all operating the recommended oil not available a multi - viscosity grade engine oil, okay use a single grade engine oil the recommended oil the recommended engine oil not available multiviscosity single only use oil meeting API engine oil service category -
Refer the chart for recommended viscosity ambient air temperature ranges.
NOTE: not put Performance Additives other oil ditive products the engine The oil intervals given the operators manual and service chart are cording tests with CASE AKCELA
RCPH10TLB244ACL 1
RCPH10TLB022F 2
Dye and black light procedure for detecting oil leaks
Oils and grease have natural phosphors and will illuminate dif ferently under the black bluishbrilliant - anti - greenish - yellow , sealing red
Kit part number 380040182 consisting of:
NOTE: Each dye formulated work conjunction with a specific therefore the dyes are not interchangeable and should only used
Prior adding connect the black light the machines battery and investigate suspected
Once suspected leak areas are attempt trace the leak completely the origin.
NOTE: At the origin, the leak should the brightest color
After confirmation the suspected leak, thoroughly clean the area the leak remove any existing Recheck the area with the black light assure the area Good cleaning important for the following reasons:
• Fluids captured threaded joints other cavities will continue show signs leakage unless completely
• Casting surfaces can hold residual
Use the entire contents the bottle dye the system / systems the suspected
Run the unit for 5 minutes and cycle through suspect system functions ensure that the dye available all possible leak
NOTE: The hydraulic oil should heated ( 160 ) , engine normal operating temperature, and transmission should the normal operating range the
Use a clean cloth and wipe the dipstick the inside surface the filler tube each the 3
V iew traces dyed fluid the cloth under the black light ensure good
Use these 3 samples your baseline when ing the unit with the black
NOTE: High hour engine oil can reduce the tiveness the dye. this event change the oil.
A void common
• Fan airflow blowing leaking fluid.
• Gravity pulling leak paths
• When paint a joint not broken, the joint not
NOTE: not necessary change oils after this
RCPH10TLB245ACL 3
Diesel fuel
Use No. 2 diesel fuel the engine this machine. The use other fuels can cause the loss engine power and high fuel
very cold a mixture 1 and 2 diesel fuels temporarily
point (minimum) (
Cloud point (maximum) - ( - 4 )
)
Pour point (maximum) - ( - ) V iscosity (at) ( 190 )
NOTICE: See your fuel dealer for winter fuel requirements your the temperature the fuel below the cloud point (wax appearance wax crystals the fuel will cause the engine lose power not start.
Saybolt Seconds Universal (32) (40)
* Refer the Notice this
The diesel fuel used this machine must meet the specifications the chart Specification D975 - the ican Society for T esting and
Fuel Storage
you keep fuel storage for a period you can get foreign material water the fuel storage tank. Many engine problems are caused water the
Keep the fuel storage tank outside and keep the fuel cool Remove water from the storage tainer regular periods
SER VICE MANUAL
PNEUMA TIC,
580N 580SN 580SN 590SN
SYSTEMS
SYSTEMS - A
PRIMAR Y HYDRAULIC POWER SYSTEM
580N , 580SN , 580SN , 590SN
SECONDAR Y HYDRAULIC POWER SYSTEM
580N , 580SN , 580SN , 590SN
ELECTRICAL POWER SYSTEM
580N , 580SN , 580SN , 590SN F AUL T CODES
580N , 580SN , 580SN , 590SN
PRIMAR Y HYDRAULIC POWER SYSTEM10.A
Accumulator
General specification - Ride control
Special tools - Ride control
FUNCTIONAL T A
PRIMAR Y HYDRAULIC POWER SYSTEM
Exploded view
Exploded view - Hydraulic gear pump, 580N only
Exploded view Hydraulic Pump 580SN and 590SN
Exploded view - Hydraulic gear pump 580N only
Hydraulic schema Regulated manifold hydraulic Pilot Controls Only
Exploded view - Regulated Pilot Controls only
Exploded view 580N Pilot Machines only
Exploded view 580SN and 590SN machines with pilot controls
Remote valve
Component diagram - Pilot control color codes
Drawing Remote Clam V alve for 580SN, 580SN and 590SN with Pilot Controlled Backhoe
Drawing 580N Mechanically Controlled Machines
Drawing 580SN and 590SN Mechanically Controlled Machines
Relief valve
Drawing Swing and - Dir Aux Backhoe Control V alves for 580SN and 590SN Pilot Controlled
Drawing Relief V Loader Backhoe Swing mechanically controlled Backhoes
Drawing Relief V 4000 psi Spike Clipper for Loader V alve 580SN and 590SN machines with mechanical backhoe
Drawing Single Stage Relief V 580 Main Relief with mechanical backhoe controls
Drawing Relief V Main System Dual Stage for 580N with Pilot Controlled Backhoe
Drawing Load Sense Relief V 580N with Pilot Controlled Backhoe
Hydraulic pump
Sectional view Hydraulic 580N only
Sectional view Hydraulic 580SN and 590SN with Power Lift
Drawing - Output T est Hose 580SN and 590SN
Drawing Power Lift V alve 580SN and 590SN machines with Mechanical Controls
Drawing Power Lift V alve 580SN and 590SN machines with Pilot Controlled Backhoe
Filter
Sectional view
Accumulator
Exploded view - Ride control
Detailed view - Ride control
Control valve
Drawing Backhoe Control V 8
Extendahoe with Pilot 580SN and 590SN machines
Drawing Backhoe Control V alve, 8 Spool,
Extendahoe with Pilot Controls, 580N machines
Drawing Loader V 2 Spool for 580N with mechanical controls
Drawing Loader V 2 Spool for 580N with pilot controls
Drawing Loader V 3 Spool for 580N with mechanical backhoe controls
Drawing Loader V 3 Spool for 580N with pilot controls
Drawing Loader 3 Spool for 580SN and 590SN with mechanical backhoe controls
Drawing Loader V alve, 3 Spool for 580SN, 580SN and 590SN with Pilot Controls
Drawing Backhoe V 8 Spool foot swing
Sectional view Stabilizer 580SN and 590SN machines with Pilot Controls
Sectional view Dipper , Extendahoe 580SN and 590SN chines with Pilot Controls
Exploded view - Ride control solenoid valve
Exploded view - Boom lock solenoid valve
PRIMAR Y HYDRAULIC POWER SYSTEM
Cleaning
Disassemble - Regulated manifold
Assemble - Regulated manifold
Prepare - Machine 580N Pilot machines
T est Pressure T 580N Pilot machines
Check - Flowmeter Check Sheet, 580N Pilot machines
Prepare - Machine 580N Mechanically Controlled machines
T est Pressure T 580N Mechanically Controlled machines
Check - Flowmeter Check 580N Mechanically Controlled machines
Prepare Machine All 580SN and 590SN machines
T est Pressure T All 580SN and 590SN machines
Check Flowmeter Check All 580SN and 590SN machines 100
Adjust T orque Control Adjustment, 580SN, 580SN and 590SN machines with Mechanical Controls 103
Adjust T orque Control 580SN and 590SN machines with Pilot Controls 107
Remote valve
Pressure test Right Solenoid V
Pressure test Checking the Nitrogen Charge the Accumulator
- Charging the Accumulator With Dry Nitrogen
CleaningSwing, - Dir Aux and Stabilizer
DIAGNOSTIC
PRIMAR Y HYDRAULIC POWER SYSTEM
PRIMAR Y HYDRAULIC POWER SYSTEM - Special tools
1
2
3
PRIMAR Y HYDRAULIC POWER SYSTEM - General
specification
W ithout Power Lift
590SN W ith Standard Power Lift
Make & Model Bosch Rexroth Series
Pump Controls
Accumulator - General specification - Ride control
T accumulator charging valve cap N·m ( ) W eight (approximate) ( )
Accumulator - Special tools - Ride control
Nitrogen charging kit with regulator 380001737
RCIL10TLB016BAF 1
PRIMAR Y HYDRAULIC POWER SYSTEM - Exploded view
RCPH10TLB005GAM
PRIMAR Y HYDRAULIC POWER SYSTEM - Exploded view
-
Hydraulic gear pump, 580N only
NOTE: T orque cap screws (14) 339 N·m ( 250 )
PRIMAR Y HYDRAULIC POWER SYSTEM - Exploded view
RCPH10TLB003HAM
PRIMAR Y HYDRAULIC POWER SYSTEM - Exploded view
-
Hydraulic gear pump seal, 580N only
RCPH10TLB005GAN 1
1.Input shaft O - ring Retaining ring Seal Seal retainer Seal
NOTE: Seal (6) must pressed flush with face recess with lip toward gear shown.
PRIMAR Y HYDRAULIC POWER SYSTEM - Hydraulic schema
Regulated manifold hydraulic schematic, Pilot Controls Only
Accumulator
RCPH10TLB056F 1
Pressure reducing valve
Diagnostic port Pilot control / f solenoid
Right - hand stabilizer Orifice
Left - hand stabilizer 10. Check valve
Extendahoe 1 Auxiliary hydraulics
Pattern
PRIMAR Y HYDRAULIC POWER SYSTEM - Exploded view
-
Regulated manifold, Pilot Controls only
1
Pattern control selection solenoids
Pressure reducing valve Right
Wire mesh filter
Diagnostic port
control solenoids
solenoids
Check valve Pilot control / f solenoid ( ) orifice
Accumulator port
RCIL10TLB001GAF
PRIMAR Y HYDRAULIC POWER SYSTEM - Exploded view 580N
Pilot Machines only
RCPH10TLB006GAM 1 Cap for test port "M" 1 /ORFS)
NOTE:
PRIMAR Y HYDRAULIC POWER SYSTEM - Exploded view
RCPH10TLB006GAM 1
Cap for test port "M" 1 /ORFS) Control module
Pilot manifold test port Gas strut for Pilot Control Adjustment Swing Dampening V alve Regulated Manifold
NOTE: Connect a gauge capable bar ( 5000 psi ) "M" port (1) using adapter (PN 1901 Connect a gauge capable 69.0 bar ( 1000 psi ) the pilot manifold pressure test port
Remote valve - Component diagram - Pilot control color codes
RCPH10TBL001GAM 1
Remote valve - Drawing Remote Clam V alve for 580SN, 580SN and 590SN with Pilot Controlled Backhoe
RCPH10TLB040GAM 1 Pump
Remote valve - Drawing 580N
Mechanically Controlled Machines
Return reservoir
Pressure hose spool
Loader valve
RCPH10TLB039GAM 1
Clam control block
Accumulator
Pressure hose spool
Pressure clam manifold
Remote valve - Drawing 580SN, 580SN and 590SN Mechanically Controlled Machines
RCPH10TLB041GAM 1
Return reservoir Clam control block Pressure clam manifold
Pressure hose spool
Accumulator
Loader valve Pressure hose spool
Relief valve - Drawing Swing and - Dir Aux section, Backhoe Control V alves for 580N, 580SN, 580SN and 590SN Pilot Controlled Machines.
Circuit relief valve
Dampened compensator (Bi - Aux)
Solid compensator (Swing)
1
Spool
Centering spring
Check valve
RCPH10TLB042GAM
Relief valve - Drawing Relief V alve, Loader Dump, Backhoe Swing mechanically controlled Backhoes
RCPH10TLB006F 1
O - ring Plunger Cap Poppet - Relief V alve Back Ring Nut Spring Poppet
Relief valve - Drawing Relief V alve, 4000 psi Spike Clipper for Loader V alve 580SN, 580SN and 590SN machines with mechanical backhoe controls.
RCPH10TLB007F 1
O - ring Back Ring Screw , Adjust Poppet W asher , Flat Plug Spring Nut Special
Relief valve - Drawing Single Stage Relief V alve, 580 Main Relief with mechanical backhoe controls
RCPH10TLB008F 1
O - ring Piston Screw , Adjust Poppet Back Ring Nut, Special Spring Plug
Relief valve - Drawing Relief V alve, Main System Dual Stage for 580N with Pilot Controlled Backhoe
RCPH10TLB009F 1
O - ring Piston Screw , Adjust Poppet Back Ring Nut, Special Spring Plug Special Fitting, ORFS
Relief valve - Drawing Load Sense Relief V alve, 580N with Pilot Controlled Backhoe
RCPH10TLB057F 1
O - ring Spring Adjustment screw Poppet Back Ring Jam Nut
Hydraulic pump - Sectional view Hydraulic Pump, 580N only
RCPH10TLB01 1
Inlet Port Priority V alve Port Load Sensing Port
Hydraulic pump - Drawing - Output T est Hose
RCPH10TLB006GAM 1
Load sense hose Return hose from loader valve Pressure backhoe valve
Attenuator hose hydraulic pump Back pressure check valve T o hydraulic filter
Attenuator hose T est Adapter
NOTE: Connect flowmeter input hose attenuator
NOTE: Remove hydraulic tank filler cap and place flowmeter outlet hose (6) below oil Ensure hose
Hydraulic pump - Drawing Power Lift V alve 580SN, 580SN and 590SN machines with Mechanical Controls
Power Lift V alve
RCPH10TLB063F
Hydraulic pump - Drawing Power Lift V alve 580SN, 580SN and 590SN machines with Pilot Controlled Backhoe
Power Lift V alve
Low pressure relief valve
High pressure relief valve
Load sense port (Out pump)
RCPH10TLB012F 1
Filter screen
Load sense gauge port
Power lift solenoid sense port (In)
Non adjustable drain (Pilot Controls Only)
Return tank Orifice
Filter - Sectional view
(1) Inlet (5) Filter (2) T o Reservoir (6) Filter Bypass V alve (3) T o Oil Cooler (7) Restriction Indicator (4) From Ride Control V alve (8) Cooler Bypass V alve
RCPH10TLB004GAM 1
Accumulator - Exploded view - Ride control
RCPH10TLB015F 1
T ube Quad ring Guard
Gland with gas valve O - ring Gas valve assembly
Piston Backup used 1 Gland without gas valve Seal Cap screw
Accumulator - Detailed view - Ride control
ube
ring
Gland with gas valve O - ring Gas valve assembly Piston Backup used 1 O - ring Seal
screw
Gland without gas valve
RCIL10TLB005GAF
Control valve - Drawing Backhoe Control V alve, 8 Spool, Extendahoe with Pilot Controls, 580SN, 580SN and 590SN machines
1 Inlet Left Stabilizer Bucket Swing Right Stabilizer Extendahoe Boom Dipper - Dir Aux Outlet
RCPH10TLB013GAM
Control valve - Drawing Backhoe Control V alve, 8 Spool, Extendahoe with Pilot Controls, 580N machines
1TLB004GAM 1 (1) Inlet (7) Bucket (2) Swing (8) Extendahoe (3) Boom (9) B - Dir Aux (4) Left Stabilizer (10) Outlet (5) Right Stabilizer Relief (6) Dipper (12) Drain
RCPH1
Control valve - Drawing Loader V alve, 2 Spool for 580N with mechanical controls
RCPH1 1TLB006F 1
Control valve - Drawing Loader V alve, 2 Spool for 580N with pilot controls
1TLB001F 1
(1) Power Beyond port (4) Lift section (2) Inlet port (5) Bucket section (3) Gage Port
RCPH1
Control valve - Drawing Loader V alve, 3 Spool for 580N with mechanical backhoe controls
RCPH1
Control valve - Drawing Loader V alve, 3 Spool for 580N with pilot controls
RCPH1
Control valve - Drawing Loader valve, 3 Spool for 580SN, 580SN and 590SN with mechanical backhoe controls
RCPH1 1TLB005GAM 1 (1) Inlet port (7) Bucket section (2) Spike clipper (Internal component) (8) Clam section (3) Priority spool (Internal component) (9) Power Beyond (4) Steering pressure port (10) Outlet (5) port Main Relief V alve (6) Lift section
RCPH1 1TLB003GAM 1 (1)
Control valve - Drawing Backhoe V alve, 8 Spool foot swing
RCPH1 1TLB001HAM 1 (1)
(5) Bucket
Boom low leak check (6) Dipper (12) - Aux lock solenoid
Control valve - Sectional view
Boom, Dipper , Bucket, Extendahoe
Sections, 580N, 580SN, 580SN and 590SN machines with Pilot Controls
1
RCPH10TLB062F
Control valve - Exploded view - Ride control solenoid valve
RCPH10TLB008CAM 1
(1) Ring Nut (3)
Cartridge (2) Coil (4) Control Block
