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DECLARATION OF CONFORMITY

Manufacturer: Dalseide Shipping Services AS Bekkjarviksundet 1 N-5397 BEKKJARVIK NORWAY The authorised representative In the EEA: Rustibus N.V. Noordersingel 7 B-2140 ANTWERP BELGIUM

Hereby declares that the Products specified: Rustibus® specified: Rustibus® de-scaling de-scalingmachines machine:series: 200-9000 033-3000

Are produced in accordance to the requirements in and regulations on machinery Best. No. 522, which transpose the community legislation on machinery amended by Directive 98/37/EEC of the European parliament and of the council of 22nd June1998. The following standards or standardized documents apply to this machine: ISO 8662, ISO 15744, 89/392/1/EEC, 91/368/EEC, EN 79293/44/EEC, 93/68/EEC, EN 60 240 “Electrical equipment of industrial machines” 

Year of CE marking: 1998

Place Signed by: Title:

Date Tore Dalseide Director

……………………………………………..


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HOW TO RECOGNISE GENUINE SPARES!

* fig.1

* fig.1

* fig.1 GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (* fig.1) Genuine spares parts are marked with a genuine RUSTIBUS® logo, so look for the logo or GENUINE RUSTIBUS PARTS (* fig.2) either on the item or on the label.

* fig.2

If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS® If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.


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HELPFUL IDENTIFIERS In addition to information on installation and operation, this instruction manual may contain WARNINGS and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines. A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury. A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or major injury. A NOTE is to alert the operator to important operating information. ANSI Z535.5-1997 Definitions

IMPORTANT The safeguards and instructions in this manual cannot cover all possible conditions and situations, which may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not be responsible or liable for any injuries, damages, losses or costs, which result from using our products in any way. Do not attempt to operate this tool until you have read and understood all safety precautions and instructions listed in this manual. Incorrect operation of this unit can cause serious injury. Maintain your company’s fire and safety procedures while operating this tool.


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WARNING

Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.

The Chain drum is rotating at high RPM, show outmost care when connecting air hose or starting machine and when operating machine. ALWAYS THINK SAFETY FIRST!

Debris from scraping action may be scattered.

Respiratory protection should be considered depending on material being removed.

Before starting Rustibus® de-scaling machine, ensure that all fixing screws, bolts, fittings and chain drum are locking devices are in safe usable condition, fitted correctly and correctly tensioned.

Rustibus® de-scaling machine may produce low energy sparks.

Never attempt to de-scale an area when its mechanical integrity is in doubt, according to ASME/API specifications or other applicable codes and standards.

CAUTION

Never install, remove or perform any maintenance on the Rustibus® de-scaling machine when the air supply is connected. ALWAYS lift up machine(push down the handle) in order for the chain drum to rotate freely when starting the machine.

Always keep both hands on handles when operating the Rustibus® de-scaling machine.

Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging ID/security badges or garments that may be caught in the rotating parts. Never start the Rustibus® de-scaling machine before it´s cables or hoses are properly secured and safely located.

Rustibus® de-scaling Tool should be properly maintained and stored when not in use to avoid damage to parts.

Never use non Ex/Atex certified machines in potentially explosive atmospheres.


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SAFETY CONSIDERATIONS The machine is intended to be operated by qualified personnel who are familiar with relevant safety requirements. Safety equipment necessary for the prevention of accidents at the mounting and operation of machine shall be applied at all times. It is the duty of the safety officers in charge to make sure that all personnel operating the machine meet these demands. The machine operates using air power. The transmission of these powers to the mechanical drum represents a certain danger and must be maintained continuously. • It is advised to wear ear protection when operating machine. • It is advised to use air filters and lubricators on the air supply when applicable. • Always make sure the equipment on machine is in good condition. • Always disconnect the air supply when maintaining or working on the machine. • Use only original Rustibus®spare parts on the machine. • ALWAYS THINK SAFETY FIRST WHEN OPERATING MACHINE.

BEFORE STARTING THE OPERATION Congratulations on your new Rustibus® de-scaling machine. In order to ensure your full benefit and safety of operation we recommend you to read this operation manual carefully before starting. Always lift up machine in order for chain drum to rotate freely when starting the machine.

(i) (ii) (iii) (iv) (v) (vi) (vii) (viii)

Make sure all safety measurements are being considered. Confirm correct air pressure before connecting hose to supply. Check oil level container for the air powered machine if applicable. Start and stop the machine and check that rotation is correct according to marking on machine. Make sure the air hose is properly connected and safely located for your operation. Scaling can start. Run machine forward and backward to achieve the best result. Do not run machine over sharp edges, but along these. The chain drum will last longer by working the machine with care. When only two links are left on the chains, the drum should be removed from machine for replacement of chains.


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INSTALLATION AND SETUP RUSTIBUS® 2000 LOW AIR Before you begin. Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® MACHINE. • Check that all components are attached properly and in a proper / safe working order. (Check that there are no loose wires, guards or parts on the machine) Step 2: ASSOCIATED EQUIPMENT. • Ensure that you have available required Air Pressure & volume. (6 m³ / min / 212 CFM // 6,5 bar / 94 psi) • Ensure that you have available Air tool oil to fill the Lubricator to the required level. Step 3: BEFORE COMMENCING THE OPERATION. • Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive grease, dirt and other hazardous material should be cleaned from the surface area before operation of the Rustibus® machine. • Confirm the correct air pressure before connecting hose supply. • Check oil level container and fill with air tool oil as required (Only fill to 75%) • The Chain drum is rotating at high RPM, show outmost care when connecting Air hose and when operating machine. ALWAYS THINK SAFETY FIRST! • Connect your machine to its power source. • Make sure the air hose is properly connected and safely located for your operation. Apply safety wire on hose. • ALWAYS lift up machine (push down the handle) in order for the chain drum to rotate freely when starting the machine. • Start and Stop the machine and check that rotation is correct according to marking on machine. Step 4: OPERATION OF RUSTIBUS® MACHINE. • For the best results from your Rustibus® machine you should run the machine forward and backward over the area until appropriate result is achieved • Do not run the machine over sharp edges, but along them. Your machine will last longer if operated with care. Step 5: MAINTENANCE OF RUSTIBUS® MACHINE. • ALWAYS stop the machine and disconnect it from its air power source before carrying out any maintenance on the machine. • Use the Disposable Chain Drum until it is completely destroyed and then replace the entire drum with a new one. • When the machine is stowed away after use, the motor should be filled with 0,1 litre (3.38 US fl oz) of lube oil to ensure functionality upon next time of use. On upright machine fill at filling cap. On the LOW machine, place machine on its right side, detach air hose connection from motor and fill the motor. On both machines you should turn the motor twice to circulate the oil.


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AIR QUALITY, LUBRICTION AND FILTRATION THE RUSTIBUS TOOL/MACHINE CAN OPERATE IRRISPECTIVE OF CLIMATIC CONDITIONS. PROVIDED THE AIR SUPPLIED TO OPERATE THE TOOL/MACHINE IS OF A SUITABLE QUALITY TO DO SO. Ensure that your machine is always run with air that is properly filtered for moisture and particles and to a quality that is suitable for use with pneumatic motors of its type. The motor of your machine must be kept lubricated. For non-incorporated air filtration systems, ensure the machine is connected to a system comprising the following points: 1. 2. 3. 4. 5. 6. 7.

Air /moisture filter/separation unit Air pressure regulation unit Air lubrication unit Shut off valve. Use of the correct hose dimension. Regular check and refilling of air tool oil for correct lubrication. Correctly dimensioned connections, and safety features.

WHEN STORING YOUR MACHINE, YOU MUST ENSURE THAT ENOUGH LUBRICATION IS PRESENT/ADDED TO ENSURE THAT NO CORROSION OF AIR MOTOR CAN OCCUR BETWEEN OPERATIONS


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RUSTIBUS® 2000 AIR VERSION Before use, the Lubricator (200-3014) must be filled with air tool oil. Disconnect the air pressure! To fill, remove the lower section of the Lubricator by pressing in the black button on the side of the lubricator and turning it to one side, until it becomes free. Fill the lubricator housing up to 75% full. Replace the lubricator by setting in place and turning until the black button on the side, ‘clicks’ into place. The lubricator should be set to approx. 10 drops of oil pr. min. (Adjustment screw is located on top of the lubricator) When using the machine make sure that the lubricator is always filled with air tool oil. Refill when necessary. The air filter will separate water from the pressured air and collect water in filter tank. The water must be drained from the air filter tank when required. Empty the tank by pushing the knob sideways at the tank bottom. If the oil tank/air filter is to be dismantled, unscrew the black cover in front of the lubricator/air filter before being able to remove the tank. When the Rustibus® 2000 Air is stowed away after use, it should be filled with 0,1 litres of lube oil to ensure functionality upon next time of use. See spare part drawing for further details. CAUTION! Disconnect the air pressure supply hose when maintenance or service is to be carried out on the machine. • All maintenance on the machine/tool should be carried out in an area/environment that is safe /free from potentially explosive oils, acids, gases, vapors or radiation. Only conduct maintenance on your machine in an area that is safe to do so.


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POWER WEIGHT UNIT FOR RUSTIBUS® 2000 LOW INFORMATION GUIDE FOR USE AND INSTALLATION OF SYSTEM THINK: SAFETY FIRST! For SAFETY reasons we recommend that you don’t lift your machine with the Power Weight still mounted on the machine ! The Weight Unit on your Rustibus® 2000 Low should ALWAYS BE REMOVED when you transport or lift your machine!! The rotation unit to the Rustibus® 2000 Low can now be even more efficient with the addition of the Power Weight Unit. This new one-piece unit is delivered complete and is simple to install on your Rustibus® 2000 Low machine. Simply lift it on to the front of your machine and secure it.

A.

LOCKED

B.

C.

UNLOCKED

WHEN ATTACHING THE POWER WEIGHT UNIT YOU SHOULD: * Firstly using the mounting hook (pic. 1 / B.) place the Extra Weight over the handle on the front of your R2000 low. (pic. 1 /A.) There is a handle on the Weight Unit to help you. (Pic.2 /C.) * Secondly, on the Weight Unit there are two (2) Locking Bolts (Pic.3 / D.) These bolts need to be tightened in to place! ( See Pic. 4) THINK: SAFETY FIRST!

D.

Item Numbers: 200- 4001 – Power Weight Unit For 2000 Low Models. Weight 15.5 kg /34 lbs


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AIR HOSE CONNECTIONS On all Air Hose Connections there are holes to allow you to attach a safety pin through both sections.

Holes for Safety pin

Safety pin

! HIGHLY RECOMMENDED

It is also HIGHLY RECOMMENDED that you use a safety line / wire, between the two hose connections!


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RUSTIBUS速 DISPOSABLE CHAIN DRUM Rustibus速 2000 unit uses Disposable Chain Drums. The Chain Drums is designed for one-time-use only and does not require any spares replacement. Simply use the Chain Drums until they are completely destroyed and then replace them with new ones. This makes the Rustibus速 2000 fast and efficient!

x

x

If one of the pins on the Disposable Chain Drums should brake, it might create an unbalance in the rotation. To calibrate/repair the balance, the pin opposite to the broken one should be removed.

Item : 200-0156 Disposable Chain Drum - Set Weight: 19 kg / 42 lbs IMPA: 59.12.09

Item: 200-0151 Disposable Chain Drum Assembly Incl.: - Disposable Chain Drum Set (200-0156) - 17mm Bearing (200-0170) - 20mm Bearing (200-0180) - Shaft for Head (200-2300) Weight: 22,5 kg / 50 lbs


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SPARE PARTS FOR CHAIN DRUM SYSTEM

Item : 200-2300 Shaft to Chain Drum and Wire Brush Weight: 1,1 Kg /2,4 lbs ISSA: 55.306.14

Item : 200-0170 Bearing 17mm (Incl. Casing) Weight: 0,235 Kg / 0,51 lbs ISSA: 55.306.03

Item : 200-2220 Pulley - w/Bush Weight: 2 kg / 5 lbs ISSA: 55.306.12 For use on shaft to chain drum and wire brush. There are a series of select Pulleys / Bushes available to fit each type of power unit.

Item : 200-0180 Bearing 20mm (Incl. casing) Weight: 0,615 Kg / 1,35 lbs ISSA: 55.306.04


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BUILDING A DISPOSABLE CHAIN DRUM FROM SCRATCH DISPOSABLE CHAIN DRUM FOR RUSTIBUS® 2000 Information guide for use and installation of the system. The rotation unit to the Rustibus® 2000 is now more efficient with the new Disposable Chain Drum system. This new one-piece unit is delivered complete and therefore does not require further replacement of spare parts. Simply use it until it is totally destroyed and then replace it with a new one. The Rustibus® 2000 should only be used on a flat horizontal surfaces. All sorts of obstacles should be avoided at all times such as sockets,edges etc. De-scaling should be done along side weldings NOT across. If one of the chain links / pins should brake and create an unbalance in the machine, simply cut the chain links on the opposite side of the broken one.

1.

2.

3.

C. C.

B.

A. Part Numbers: 200- 0156 - Disposable Chain Drum Set 200- 2300 - Shaft for Head (Incl.Washer & Nuts)

4.

Firstly place one of the Chain Cassettes on the shaft until it contacts with the shaft base (A)

5.

The next step is to place the other Disposable Chain Cassettes on the shaft, making sure the rivet heads (B) are facing in the same direction towards the base and that the Cleft sections (C) line up with each other accordingly.

6.

D.

When mounting the Chain cassettes on the shaft make sure that the rivets of each cassette are in contact with those of the next, this ensures that ALL the chain links are free and not caught between the Chain Cassette sections.

You are then able to fasten it all in place with the TWO nuts and washer. First place the washer (D). We recommend that you use Loctite.

- The order of assembly is clearly shown in pictures 1 – 6.


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REMOVING THE CHAIN DRUM REMOVING THE DISPOSABLE CHAIN DRUM

Information guide on how to remove the Chain Drum.

1.Removing the Chain Drum from Rustibus速 2000 Series is the same for all types : low, standard, electric, pneumatic and our Atex/Ex Certified machines.

2.Remove belt cover

3. Lay down machine like the picture so the chain drum is free to rotate. (On the LOW machine you have to put the machine in a upright position (on the power weight/flat front) so the chain drum is free to rotate).

4. With use of a screw driver and rotating the chain drum with your hand you 5. Put the machine on a support can remove both belts. DO NOT PUT YOUR FINGERS IN BETWEEN! that stops the chain drum rotating. Remove pulley (see explanation on the next page how to) Watch your fingers!


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REMOVING THE CHAIN DRUM REMOVING THE PULLEY

Information guide on how remove the Pulley. Take off the pulley: loosen the ‘umbrako-bolts’ (* fig.2) in the Bush. (See picture below) Place one of these bolts in the ‘Third hole’ (* fig.1)and tighten up the bolt until the Pulley is loose. Pull off the pulley by hand or use light tools.

Do not use an Adjustable Bearing Puller to do this!

*fig.2 *fig.2

NOTES ON BELT REMOVAL.

*fig.1

TAKING OFF AND REINSTALLING THE BELTS CAN BE DONE BY TURNING THE CHAIN DRUM AND USING A SCREWDRIVER TO LEVER OFF THE BELTS.


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REMOVING THE CHAIN DRUM REMOVING THE DISPOSABLE CHAIN DRUM

Information guide on how to remove the Chain Drum.

6. Remove bolts and take out the “key” .

*fig.1

7. Remove bolts on the other side of the chassis and loosen the allen screw (*fig.1) like picture above.

8. Remove Chain drum.


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REPLACING THE CHAIN DRUM REPLACING THE DISPOSABLE CHAIN DRUM Information guide on how to replace the Chain Drum.

*fig.1

*fig.1

1.Replacing the Chain Drum on Rustibus® 2000 Series is the same for all types : low, standard, electric, pneumatic and our Atex/Ex Certified machines.

2. Make sure that the grease nipple (*fig.1) is poiting down when you are putting the chain drum inside the chassis.

3. Make sure that the square bearing is on the inside and the round bearing is on the outside.

4. Put on the bolts but don´t fasten them more then necessary.

5. Go on the other side of the chassis and make sure the round bearing is on the correct spot.


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REPLACING THE CHAIN DRUM REPLACING THE DISPOSABLE CHAIN DRUM Information guide on how to replace the Chain Drum.

*fig.2

6. Put on the bolts, but don´t fasten them more then necessary aswell.

7. Now fasten the bolts on the square 8. Go back and fasten the round beraing tight. bearing completely. Also the allen screw (*fig.2).

*fig.1

* 9.Position the *key*(*fig.1) on the shaft with the square bearing.

*

10.Put on the Pulley and make sure its level. Cross thight the pulley in the 2 *umbrako-holes.

11. Lay down machine like the picture so the chain drum is free to rotate. (On the LOW machine you have to put the machine in a upright position (on the power weight/flat front) so the chain drum is free to rotate).


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REPLACING THE CHAIN DRUM REPLACING THE DISPOSABLE CHAIN DRUM Information guide on how to replace the Chain Drum.

12.Put on the first belt .To get it in the track closest to the chassis use a screwdriver while you rotate the chain drum. Put then on the second belt using your hands. DO NOT PUT YOUR FINGERS IN BETWEEN! Watch your fingers!

13. Then put the belt cover back on. Ready for use.


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RUSTIBUS速 2000 AIR

200

-300

6

7

2L

-300

-304

200

200

1L

4

-304

-300

200

200

1E

5 -302 200

-301 200

1 -300 200

1 -115 200

200

-001

0

200-3003 200-3004 200-3002 200-3035 200-3009 200-3011 200-3014 200-3004 200-3021

200-0090 200-3016L

Item:200-0158 Replacement Wire Brush (Brush Only) Weight: 16 kg / 35 lbs ISSA: 55.315.04

Item : 200-0155 Wire Brush Assembly Incl.: - Replacement Wire Brush(200-0158) - 17mm Bearing (200-0170) - 20mm Bearing (200-0180) - Shaft for Head ( 200-2300) - Weight: 20,0 kg / 44,0 lbs - ISSA: 55.315.02


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RUSTIBUS速 2000 LOW AIR, AIR SYSTEM

-302 2 200 -E30 11 200 -302 2 200 -302 1

0L 200

200

200

200

-011

0 -009

1 -300

1 -115 200

0L -001 200

200

-011

7

200-3034 200-2220

200-3025 200-3018 200-3005 200-3004 200-3016L

200-3041L

200-3004 200-3005 200-3037L

200-3003

200-3002 200-0011L

4 -301 200

200 200 3012 -301 0

1 -301 200

0 -301 200

200 -3 200 009 -303 3

200

-001

1L 200 -3 200 004 -300 5 200 -300 6 200 200 3007 -303 5 200 -304 2L

200-0012


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SPARE PART LIST – RUSTIBUS® 2000 AIR LOW PARTS TO CHASSIS UNIT 200-0010L CHASSIS 2000 LOW PCS 200-0011L HANDLE 2000 LOW PCS 200-0012 PLASTIC GRIPS FOR HANDLE(2 pcs) SET 200-0117 BELTS 1000 (2 PCS) LOW 2000 SET 200-0060 DUST COLLECTOR PCS 200-0062 WATER NOZZLE SYSTEM PCS 200-0090 WHEELS (2 PCS) SET 200-0110L COVER FOR BELTS LOW SET 200-1151 ADJUSTMENT SCREW PCS PARTS TO HEAD (ROTATION PART) UNIT 200-0155 WIRE BRUSH – COMPLETE. PCS 200-0156 DISPOSABLE CHAIN DRUM (4 PCS) SET 200-0157 DISPOSABLE CHAIN CASSETTE (1 PCS) PCS 200-0158 REPLACEMENT WIRE BRUSH PCS 200-0170 BEARING 17mm INCL. CASING PCS 200-0180 BEARING 20mm INCL. CASING PCS 200-0211 WASHER FOR SHAFT PCS 200-2220 PULLEY SPZ 132-2 w/BUSH 20mm PCS 200-2221 BUSH 20mm PCS 200-2300 SHAFT FOR HEAD PCS PARTS FOR “RUSTIBUS 2000 - AIR” UNIT 200-3001 AIR MOTOR 2000 PCS 200-3002 HOSE COUPLINGS PCS INCL. HOSE CLIP 200-3003 HOSE 500mm PCS 200-3004 HOSE CLIP PCS 200-3005 HOSE FITTING PCS 200-3006 BRACKET PCS 200-3007 VALVE PCS 200-3009 AIR FILTER 2000 PCS 200-3010 NIPPEL PCS 200-3011 AIR REGULATOR 2000 (INLET) PCS 200-3011E AIR REGULATOR 2000 (EXHAUST) PCS 200-3012 GAUGE PCS 200-3014 AIR LUBRICATOR 2000 PCS


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SPARE PART LIST – RUSTIBUS® 2000 AIR LOW 200-3016L HOSE PCS 200-3018 ELBOW PCS 200-3021 ELBOW EX PCS 200-3022 NIPPLE EX PCS 200-3025 EXHAUST BOX PCS 200-3030 SERVICE KIT FOR FILTER SET INCL. BOWL, METAL BOWL AND “O” RING 200-3031 SERVICE KIT FOR REGULATOR SET INCL. MEMBRANE , SPRING AND GASKET 200-3032 SERVICE KIT FOR LUBRICATOR SET INCL. BOWL “O” RING 200-3033 AUTO DRAIN PCS 200-3034 PULLEY W/BUSH FOR AIR MOTOR (SPZ 95-2 w/BUSH1 1/8”) PCS 200-3035 SAFETY LINE PCS 200-3037L NIPPLE PCS 200-3041L BRACKET NT PCS 200-3042 L 140MM STEEL PIPE CONNECTION PCS 200-3043 BUSH FOR AIR MOTOR ( 1 1/8 in.) PCS 200-4001 POWER WEIGHT PCS PARTS TO 2000 AIR MOTOR UNIT 200-3100 SERVICE KIT SET INCL. 200-3150 LOCK WASHER (2 PCS) 200-3160 BEARING, DRIVE END (1 PCS) 200-3120 SEAL (1 PCS) 200-3130 “O” RING (2 PCS) 200-3240 PUSH PIN (3 PCS) 200-3250 VANE SPRING (6 PCS) 200-3260 VANE (6 PCS) 200-3200 BODY SPACER GASKET (2 PCS) 200-3280 BEARING DEAD END (1 PCS) 200-3110 END CAP, DRIVE PCS 200-3120 SEALING PCS 200-3130 “O” RING PCS 200-3140 LOCKNUT PCS 200-3150 LOCK WASHER PCS 200-3160 BEARING, DRIVE END PCS 200-3170 SPACER PCS 200-3180 END PLATE, DRIVE PCS 200-3190 DOWEL PIN PCS 200-3200 BODY SPACER GASKET PCS 200-3210 BODY PCS 200-3220 DRIVE KEY PCS 200-3230 ROTOR ASSEMBLY PCS 200-3240 PUSH PIN (3 PCS) SET 200-3250 VANE SPRING (6 PCS) SET


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SPARE PART LIST – RUSTIBUS® 2000 AIR LOW 200-3260 VANE (6 PCS) SET 200-3270 END PLATE, DEAD PCS 200-3280 BEARING, DEAD END PCS 200-3300 END CAP GASKET PCS 200-3310 END CAP, DEAD PCS


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PARTS TO AIR MOTOR

ADDITIONAL FEATURES WATER NOZZLE SYSTEM In order to reduce any spark generation caused by the chain links hitting the steel surface, a water spraying system has been installed on the front of your machine which sprays the surface wet before going over with the chain links. (Part number: 200-0062)


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SCENARIOS

POTENTIAL REASONS

SOLUTIONS

part list – Rustibus® 2000-3000. - Spare Dirt, foreign materials 1)Check that there are no restrictions on - Internal corrosion / rust the hose. - Misalignment 2) Check the PSI meter on the Air Lubriction - Poor lubrication System for adequate pressure. - Jammed machine 3) Check air supply. 4) Disconnect air power supply from Rustibus® machine - Dirt, foreign materials machine / tool, remove the screen and runs at reduced - Internal corrosion / rust chain Drum unit from Machine / tool and speed. - Misalignment check if main drive shaft rotates freely. - Insufficient air pressure / flow - Air hose or compressor is to small 5) Too much dust may have accumulated in the tool. Clean the tool. - Restricted exhaust 6) Check the bearings to make sure they are - Poor lubrication spinning freely in their track. - Air hose between machine and Air motor failure (handle part) such as compressor is to long main gear not engaging. Contact Rustibus® machine - Dirt, foreign materials supplier for service. runs with low torque. - Internal corrosion / rust 7) Lubricate the machine and rotate the - Misalignment chain head or drive shaft in both - Insufficient air pressure / flow directions a few times. - Poor lubrication - Jammed machine Machine reduces - Misalignment speed during opera- - Restricted exhaust tion - Jammed machine 1) Disconnect machine from air power - Compressor is to small supply and check that exhaust is not - Air hose between machine and restricted. compressor is to long 2) Check air supply is not restricted and that it is adequate. Machine runs warm - Misalignment - Poor lubrication 1) Disconnect the air supply from the machine / tool. 2) Check oil in the lubricator oil system. 3) Check that there are no restrictions on the hose. 4) Check that bearings are spinning freely. Not getting good - Machine running to slow 1) Check that air supply is free of enough de-scaling - Chain drum is worn out restrictions and that it has the adequate performance PSI. Rustibus® machine Does not run.

2) Disconnect the air supply and check if the chain drum is worn and replace if necessary. Unfamiliar smells or - Misalignment sounds coming from - Poor lubrication machine. - Jammed machine - Dirt, foreign materials

1) Disconnect machine from air power supply. 2) Carefully inspect machine / tool.


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RUSTIBUS® 2000 MODELS AVAILABLE 200-1000 Rustibus® 2000, Complete 3X220/380/440V - 50/60 Hz – 5,5/6,4 KW 50 M Cable 3X2, 5 + E 200-2000

Rustibus® 2000 Diesel, Complete Dieselpower / 7,0 / 5,2 kW

200-X3000 Rustibus® X2000 Air (EX), Complete W/Air filter-Lubricator & Regulator

200-3000 Rustibus® 2000-Air, Complete W/Air filter-Lubricator & Regulator

200-4000 Rustibus® 2000 Low, Complete 3X220/380/440V - 50/60 Hz – 5,5/6,4 KW Incl. 50 M Cable 3X2, 5 + E

200-6000

Rustibus® 2000 Remote controlled 3X220/380/440V - 50/60 Hz – 5,5/6,4 KW 50 M Cable 3X2, 5 + E

200-9000 Rustibus® 2000 Low, Air driven Complete W/Air filter-Lubricator & Regulator

200-X9000 Rustibus® X2000 Low Air (EX), Complete W/Air filter-Lubricator & Regulator


“WALK BEHIND”SERIES * DESIGNED TO DE-SCALE AND POWER BRUSH SHIP DECKS, HATCH COVERS, TANK TOPS, ETC. * THE ORIGINAL RUSTIBUS® CHAIN DRUM SYSTEM Rustibus® 400

* RESULT: St 3 +++ (SSPC-SP11 +++) * ELECTRIC (THREE-/SINGLE PHASE), PNEUMATIC AND DIESEL DRIVEN VERSIONS AVAILABLE * AIR FILTER, LUBRICATOR AND REGULATOR ARE STANDARD ON ALL PNEUMATIC WALK BEHIND UNITS

Rustibus® 1200

* 50 m (164 ft) ELECTRIC CABLE STANDARD WITH ALL ELECTRIC WALK BEHIND UNITS * OPTIONAL : WIRE BRUSH

AVAILABLE AS EX MODELS

Rustibus® 2000

Wire Brush and Chain Drum for Rustibus® 2000


30 SERIES * MOST EFFICIENT HAND TOOL ON THE MARKET * IDEAL FOR DAILY MAINTENANCE ON DECK, SPOT SCALING, CARGO HOLD AND BALLAST TANK DE-SCALING. * THE ORIGINAL RUSTIBUS® CHAIN DRUM SYSTEM

Rustibus® 32 Electric 220V

Rustibus® 33 Air

* 2-IN-1: NEEDLE- AND CHISEL SCALER * IDEAL FOR CORNERS AND HARD TO REACH AREAS * SEVERAL NEEDLE SIZES AND CHISELS AVAILABLE

VERTICAL SYSTEM * DESIGNED TO DE-SCALE FLAT, VERTICAL CARGO HOLD SURFACES * THE ORIGINAL RUSTIBUS® CHAIN DRUM SYSTEM * RESULT: St 3 +++ (SSPC-SP11 +++) * ENVIRONMENTALLY FRIENDLY, ONLY OLD PAINT WASTE *NO CHEMICALS *NO BLASTING MEDIA * FAST: UP TO 100 m² / HOUR (1076 ft² / HOUR)

AVAILABLE AS EX MODEL

Rustibus® 35 Electric 110V

20 SERIES


Machine may vary from pictures

Genuine Rustibus® parts only!

RUSTIBUS ANGLE DE-SCALER WARRANTY/REPLACEMENT PLAN DALSEIDE SHIPPING SERVICES WILL REPLACE OR REPAIR ANY TOOL OR COMPONENT THAT FAILS DUE TO DEFECTS IN MATERIAL OR WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR (12 MONTHS) FROM THE DATE OF SHIPMENT OF THIS PRODUCT FROM OUR FACILITY. A WARRANTY CLAIM WILL NOT BE HONOURED IF DEFECTS ARE NOT REPORTED WITHIN THE WARRANTY PERIOD, OR IF DALSEIDE SHIPPING SERVICES DETERMINES THAT DEFECTS OR DAMAGES ARE DUE TO NORMAL WEAR, MISAPPLICATION, LACK OF MAINTENANCE, ABUSE, IMPROPER INSTALLATION, ALTERATION, OR ABNORMAL CONDITIONS.

Dalseide Shipping Services is the original owner and manufacturer of Rustibus® We deliver GENUINE Rustibus® PARTS ONLY!

Dalseide Shipping Services cannot be held liable for any damages (to Rustibus® machines or personnel) as a result of use of non genuine parts. We reserve the right to refuse any claims on parts or Rustibus® machinery unless it can be proven that genuine parts only have been used on Rustibus® machines.

Dalseide Shipping Services will always seek to improve the Rustibus® machines design, specifications and production. Therefore, alterations may take place at any time. While every effort is made to produce up-todate literature, the descriptions, specifications, illustrations and photographs in this manual should not be regarded as the definitive guide to current specifications; though all manuals are considered concise at the time of their production.


Machine may vary from pictures

Genuine Rustibus速 parts only!

CONTACT INFORMATION

NORWAY: Dalseide Shipping Services AS Bekkjarviksundet 1 NO - 5397 Bekkjarvik Norway Tel: + 47 5618 1200 Fax: + 47 5618 1201 E-mail: bergen@rustibus.com

ANTWERP: Rustibus N.V. Noordersingel 7 2140 Antwerpen Belgium Tel: + 32 3227 2096 Fax: + 32 3227 2097 E-mail: antwerp@rustibus.com

SINGAPORE: Rustibus PTE LTD 18 Boon Lay Way #08-145 TradeHub 21 Singapore 609966 Phone: +65 62 62 52 26 Fax: +65 62 66 69 55 E-mail: singapore@rustibus.com

HOUSTON TX: Rustibus INC. 2901 West Sam Houston Pkwy North Suite E-325 Houston, TX 77043 USA Tel: + 1 832 203 7170 Fax: + 1 832 203 7171 E-mail: houston@rustibus.com

sales@rustibus.com

w w w.rustibus.com

200-9000  

Place Date 033-3000 200-9000 Hereby declares that the Products specified: Rustibus® de-scaling machine: Hereby declares that the Products sp...

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