Lightwave Laser continues to move forward as a leader in decorative laser cutting—providing a variety of products to the hospitality, retail, healthcare, commercial and residential markets. Our laser cutting expertise, variety of stock and custom materials, extensive pattern library, and talented art department means we have the skills and experience necessary for your project. We also pride ourselves on customer service. You will work with one internal Project Manager from initial questions through finished project.
During the past year, we’ve had the opportunity to work on many interesting projects including:
• Ceiling panels for a massive ballroom at MGM National Harbor, Oxon Hill, MD.
• Twenty-nine custom lightboxes for a private home theatre in Russia.
• A 26’ x 14’ custom bar light fixture in a Ruth’s Chris Steakhouse, Albuquerque NM.
• Custom exterior panels for Fairmount Park Horticulture Center, Philadelphia, PA and REI, Rockville MD.
• Work for a variety of houses of worship, including Mosques, Synagogues, and Churches
• Tens of thousands of custom cut panels, for everything from cabinet doors to custom cat gates.
We are fortunate to work with many talented design professionals. This gives us some perspective to see trends in the industry. We’ve noticed the following trends in our business during the past year:
• Increased use of outdoor materials including powder coated aluminum, phenolic, and outdoor rated MDF.
• Rising popularity on Arabic/ Moroccan patterns moving beyond residential and into restaurants and hotels.
• Declining popularity of Mid-Century Modern patterns, and increased popularity of Modern and Modern Organic patterns.
• More painted wood—especially painted plywood for wall partitions.
• Increased use of laser cut panels as components incorporated into furniture and doors.
• More pearlescent powder coating of steel, and more gold paint.
Lightwave Laser has enjoyed significant growth every year since 2009. We do not take this growth for granted. Much of this growth is possible because design professionals trust us with their exciting and important projects. We continue to work on earning your trust, and continue working to advance our laser cutting capabilities with new materials, designs, and manufacturing capabilities.
Barcelona Pattern, Russell Video - Ann Arbor, MI
“Choosing Lightwave Laser to execute our design for our Samurai Teppanyaki Restaurant, on the island of St. Kitts, was one of the best design decisions we’ve made. Working with the team to take our design concepts through to production then shipping to the Caribbean – was fluid and efficient – and we never had to leave our desk! We feel that our decorative panels and particularly our bar sign give our Samurai a unique, stand-out image on the island. We highly recommend Lightwave Laser!”
—MARIO SABGA-ABOUD
CHAIRMAN, GLOBAL BRANDS GROUP OF COMPANIES TRINIDAD & TOBAGO, WEST INDIES
SEE THIS JOB ON PAGE 15
WALL PARTITIONS
Custom based on Star Pattern, Brighton Collectibles, Ferrara Art
Wall partitions are our most popular application, being as they help define a space, while also allowing light and visibility from other areas. For residential and hotel projects, a wall partition can be used to divide an entry area from the rest of the room: the entry area is both separate and connected. In a restaurant setting, they are commonly used to define the dining area from other areas such as a hallway, bar or kitchen. Back-lit options are available for these panels to add an even more stunning and decorative aesthetic.
Custom Pattern, Urban Rhapsody at BD West 2018 - Photo Ben Wightman
Star Pattern, Residential - Cupertino, CA
Branches Pattern, Paint Room Studios - Spokane Valley, WA Spring Vines Pattern, Bethesda Hawthorne Dining - San Diego, CA
WALL PARTITIONS
“We are very happy with how it turned out. The ordering process was great, and the product was good quality.”
KATHERINE MILLJOUR, STEL BUILDERS, INC.
Rectangular Lattice Pattern, Stel Builders, Residence - San Diego, CA
Eastern Blossom Pattern, DBIW Cabinetry & Woodwork - Birmingham, AL
Barcelona Pattern, Residence - Sierra Madre, CA
Casablanca Pattern, Voit Studios, Residence - Hilo, HI
Mosaic Pattern, CSW, Senior Living Olympia, WA
Custom Pattern, Newland Interiors, M Club at Marriot Boulder - Fordland, MO
BACKLIT
Backlit panels, also referred to as light boxes, can be used in a wide variety of applications and create a dramatic focal point for your space. We manufacture custom light boxes designed to your specifications, sized up to four feet by eight feet, and made of wood or metal. Each light box comes hardwired and ready for installation by your electrician. If you'd like, you can instead request a standard power cord.
Typical light boxes sit four inches deep from the wall and give off virtually no heat, with that, can be fully enclosed. They include white, low voltage LED lights, frosted light-diffusing acrylic panels, and a transformer with a dimmer. The LEDs come in a range of colors, and if preferred, a remote control.
For more technical information regarding light boxes, please see page X.
Ice Dreams Pattern, The Lincoln Marriott Cornhusker Hotel - Lincoln, NE
Spring Vines Pattern, Queenie's Nail Spa - San Jose, CA
Custom Pattern, Baylor Medical Center - Trophy Club, TX
Swift Grille Pattern, Janie Kasarjian Interiors, The Ritz-Carlton Bacara - Santa Barbara, CA
Custom Pattern, Vicki Blakeman Interiors - Camarillo, CA Dappled Light Fade Pattern, Crowne Plaza Puccini Group - Oklahoma City, OK
“The laser panels are here and they’re gorgeous! THANK YOU for saving the project.”
LINDA ELMQUIST, COORDINATING PRODUCER, HGTV & DIY NETWORKS BATH CRASHERS
Palomar Pattern, Barrett Design - Orlando, FL
Branches Pattern with Custom Logo, Sparrow Foods
Samurai Teppanyaki Restaurant - Frigate Bay, St. Kitts
Sea Fan Pattern, The Cliffs Hotel and Spa - Pismo Beach, CA
Canoe Pattern, Hotel Karlan San Diego, A DoubleTree by Hilton - San Diego, CA
CEILINGS & SKYLIGHTS
Laser-cut ceiling and skylight coverings have been gaining popularity in the hospitality and design industry: it’s easy to see why. The applications are endless when you consider the many combinations of pattern, color, size, placement and lighting. A laser-cut panel adds interest and texture, whether it is back lit, used as a valance, wood stained, or painted. These eye-popping panels will be the center of attention, or create a finelytuned ambiance – your choice!
Rain on Water Pattern, John Donovan Battle Ground, WA
Custom Pattern, Brockamp & Jaeger Inc., Hotel Rose, Bottle + Kitchen - Portland, OR
Arabic Geometric Pattern, Fairfield Residential Camarillo, CA
Branches Pattern, MGM National Harbor - Oxon Hill, MD
Palomar Pattern, Magnetic Productions, I Hate My Kitchen (TV Program)
Branches Pattern, MGM National Harbor - Oxon Hill, MD
Japanese Bamboo Pattern, Amy Weiss
CEILINGS & SKYLIGHTS
The panels turned out beautifully. Everyone is happy with them.
Daisies Pattern, Valley Interior Systems Inc., Lebanon Gaming and Raceway Lebanon, OH
Breezeway Star Pattern, Z Space Design, Casi Cielo, Cocina Mexicana - Atlanta, GA
Window coverings can be the most dramatic application for our laser-cut panels. One of those reasons being that the light shining through changes throughout the day. The shadows cast by your panel create a subtle area of visual interest. Not only are the panels used for decorative purposes, but they also provide privacy. It's important to consider sun and moisture exposure when choosing your panel's material.
Custom Pattern, Greg Zall Woodworking & Studio Bondy Architecture, Gideon Hausner Jewish Day School - Palo Alto, CA
Frank Lloyd Wright Tree of Life, Residential
Moorish Leaves Pattern, Alchemy Wellness Spa & Cafe Santa Barbara,CA
WINDOW COVERINGS
I want to thank everyone that was involved in making, packaging and shipping my panels, they are beautiful, the craftsmanship is amazing. Lightwave Laser is a pleasure to do business with.
MARIA BYRON
Wispy Palms Pattern, Benjamin Johnston Design Traditional Home Showhouse - Savannah, GA
Custom Pattern, Greg Zall Woodworking & Studio Bondy Architecture, Gideon Hausner Jewish Day School - Palo Alto, CA
Eastern Blossom Pattern, Residence Henderson, NV
Dappled Light Fade Pattern, American Property Construction
Ornate Damask Pattern, Residence - San Francisco, CA Custom Pattern, Buxton Kubik Dodd, Vision Clinic Springfield, MO
Deco Swirls Pattern, McComas-Lacina Construction, UFG Wellness Center - Cedar Rapids, IA
Arabic Geometric Pattern, T & F Quality Woodworking - Phoenix, AZ
ROOM DIVIDERS & FLOOR SCREENS
The screens arrived and they are beautiful! We’re loving having them to look at every day!
CHRISTINA GABRIEL
Double Horseshoe Pattern, Wilson Lee
Dividing up a large space does not mean sacrificing beauty. Floor screens are an attractive yet versatile way of creating privacy or setting distinct locations in a large area. They can also be used to cover a less desirable room feature with a magnificent piece of functional art. Typically, our floor screens are 0.75 inches thick and can be hinged to stand alone. Your contractor can frame in the screen panels if thicker wood is desired.
Japanese Circles Pattern, Better Homes and Gardens
Swift Grille Pattern, Better Homes and Gardens
Frank Lloyd Wright Mimosa Pattern, Christina Gabriel
Sea Fan Pattern, Built Green
STAIRWAY & DECK RAILINGS
Ornate Damask Pattern, Ayli Lapkoff
Another unique design feature is to use our panels for deck or stairway railings which can be enclosed in a beautiful pattern that provides both safety and privacy. By using a plywood core for added strength, we can help you choose patterns that meet code restrictions on opening size and function. Please keep in mind not all patterns are suitable.
For projects which require added strength and safety, acrylic or polycarbonate can be added behind the laser-cut panel. This eliminates any potential problem with opening sizes in the artwork and adds increased impact resistance and strength; we can provide photos of staircase railings constructed with this method.
Japanese Bamboo Pattern, Chris Moore, Door Outlet - Ventura, CA
Custom Pattern, Sierra Nevada Brewery - Mills River, NC
Brooklyn Pattern, Residence - Redwood City, CA
CABINETRY & FURNITURE
Medina Pattern, Richfield Inc. - Pomona, CA
Incorporating laser-cut panels into your cabinety or furniture design is an easy way to add a unique feel. Custom artwork can be created to match other elements on your project, or you can use one of our pre-made patterns. The 0.25 inch laser-cut panel can be attached directly to your cabinet door as a decorative element, or for a more open look, your contractor can frame it in to your project on its own or in front of glass. Panels can also be back-lit with LED lights. Our furniture and cabinetry are frequently used in private residences, corporate work environments, and hotels.
Circles 1 Thick Pattern, Church Keyboard Center - Monrovia, CA
Rain On Water Pattern, Twist Modern Swift Grille Pattern, Bath Crashers
CABINETRY
“ The panels came out exactly as anticipated-very nice work.”
NELSON DODGE, CHURCH KEYBOARD CENTER
Japanese Fans Pattern, Murphy Moon Design - Orlando, FL
William Morris Leaves, Maria Byron - San Antonio, TX Paris Pattern, Twist Modern
Wispy Palms Pattern, Twist Modern
RETURN AIR GRILLES & RADIATOR COVERS
Our laser-cut panels are meant to cover function with beauty. Laser-cut airreturn grills or radiator panels provide the open space needed for proper air circulation, and also enhance the environment. Wood is usually 1/4 inch or 1/2 inch thickness. Check with your HVAC specialist, but patterns usually need to provide a 50 - 70% open area.
Waterfall Pattern, Celia Travisano
Ornate Damask Pattern, Suzanne Hayes
Wiseman Star Pattern, Mortise & Tenon
Heavenly Bamboo Pattern, Linda Grant Sea Fan Pattern, Steve Acana
DECORATIVE
Heavenly Bamboo Pattern, Morgante Wilson, Residence - Pompono Beach, FL
All of our panels are decorative, though sometimes a particular decorative element shines. Intricate and detailed patterns cut in metal or wood will create an eye-catching focus for your overall space. Select a pattern that will accentuate your existing decor, choose a wood finish that complements your flooring or trim, or go with a trendy powder-coated metal panel to match your color scheme. Panels can be customized and made to fit into your space, wherever that is. There are no limits!
Custom, Brighton Collectibles, Ferrara Art
Many Flowers Pattern, Pamela Langfeldt San Luis Obispo, CA
Spring Vines Pattern, Queenie's Nail Spa - San Jose, CA Peacock & Lewis, Grey Oaks Country Club - Naples, FL
Custom Pattern, Zero Ten Design, Project Juice - SF, CA
Wavy Leaves Pattern, Ramon Bual, Sound Studio
Collection of Patterns, Private Residence
Custom Pattern, Honor Coffee & Tea
DECORATIVE
“They worked perfectly to accomplish what we wanted and everyone is very pleased.”
JO HOHLBEIN
Custom Pattern, Vonsaal Design Build, The Corner Napa - Napa, CA
Hawaiian Pattern, Hillary Anderson - Austin , TX
Persian Circles Pattern, Avanca
Sea Fan Pattern, Maria Zywica
SIGNAGE
Alternative to conventional signage, laser-cut signs draw attention to your logo and company branding. Lighted signs optimize effect and visibility. Modern solutions include solar, battery power, or low voltage LED elements. Signs can also be constructed for both indoor or outdoor applications. We use an outdoor MDF which can be painted, or a wood veneer on outdoor MDF with outdoor-rated adhesives for an all-weather product.
Custom Sign, Brockamp & Jaeger Inc., Hotel Rose, Bottle + Kitchen - Portland, OR Tokyo Grille Pattern with Custom SIgn, Best Events, Lolita & Gaspar
Custom Sign, Ceres Community Project - Sebastopol, CA
Custom Sign, Hospitality Construction Services, Arroz Storefront
Custom Sign Grace Management Group, Votivo
OUTDOOR & HIGH MOISTURE AREAS
Japanese Circles Thick, Denver
Zoological Foundation - Denver, CO
We have the right material for high moisture projects. Weather-proof wood options, laser-cut metal, or phenolic can all be used safely, will not warp, and look perfect in a spa, bathroom or garden. Our laser-cut outdoor panels are often used to add privacy to decks, as customized art on the outside of religious institutions or buildings, and outdoor hotel spaces with bars, restaurants, and lounges. Whether you add art to your garden, create an outdoor living space, or desire adding natural elements to your indoor relaxation areas, we have the products that can last.
Custom based on Rectangular Lattice Pattern, Paige Boer, Tea House
North Shore Exteriors, Mitsuwa Marketplace - Honolulu, HI
Custom Pattern, Lerch Construction, Mosque - Palo Alto, CA
OUTDOOR & HIGH MOISTURE AREAS
Thank you again for all your help with my laser cut panels. I absolutely adore them and am so at peace that they were the perfect solution across the board to the spaces in which I had them installed.
—Paige Boer
Waterfall Pattern, Maggie Beckman
Rain On Water Pattern, Gary Kernick Rain On Water Pattern, Commonwealth Builders, Charlotte Russe Storefront
Custom Pattern, College Town Glass, Francesca's Storefront
NEW 2019 PATTERNS
Our art department maintains an extensive library of work, featuring patterns inspired by clean natural lines and dramatic geometry from around the world. We are happy to modify any of our patterns to meet your needs. Whether bold graphics or subtle florals, you can utilize one of our patterns or create your own signature masterpiece. Our staff will work with you throughout the quoting, proofing, and manufacturing process, ensuring your project exceeds all expectations.
Because patterns are all uniquely built, they may not always fit perfectly within given dimensions at their standard scale. In this case, minor adjustments are made to the scale, so that it fits the dimension in the most aesthetically pleasing way. You will receive a detailed proof showing how the pattern fits on your panel size for approval.
Amsterdam
Chantilly Lace (See Page 62)
Dakar (See Page 62)
Bubble Bath
New Orleans Osaka
Octagon Mosaic Tuscan
Gingko Biloba
Noodles
Shapeshift
Kumiko (See Page 62) Lisbon
INTRODUCING FRANK LLOYD WRIGHT PATTERNS
“The mission of an architect is to help people understand how to make life more beautiful, the world a better one for living in, and to give reason, rhyme, and meaning to life.”
– FRANK LLOYD WRIGHT, 1957
Ask the average citizen to name a famous American architect and you can bet that their answer will be Frank Lloyd Wright. Wright gained such cultural primacy for good reason: he changed the way we build and live. Designing 1,114 architectural works of all types — 532 of which were realized — he created some of the most innovative spaces in the United States. With a career that spanned seven decades before his death in 1959, Wright’s visionary work cemented his place as the American Institute of Architects’ “greatest American architect of all time.”
franklloydwright.org
FLW D. D. Martin
A rendering from the Frank Lloyd Wright designed Darwin D. Martin House in Buffalo, NY, this innovative pattern was adapted from a casement art glass window.
FLW Coonley Tulip Frieze
The Tulip Frieze pattern is an adaptation from an unimplemented tile frieze for the Frank Lloyd Wright Coonley house.
FLW Mimosa
An elegant geometrical design: one of a series of patented glass prism designs, created in 1897, for the American Luxfer Prism Company.
LIBRARY OF PATTERNS
These renderings represent 23” x 23” samples of each pattern at full scale. All patterns are showcased in Cherry wood. You can also request a physical 8" x 8" sample of any pattern. Please keep in mind the 8" samples have a 50% reduced scale (compared to the 100% scale shown here in this category).
Visit these patterns at www.lightwavelaser.com/library-of-patterns
Request a sample at www.lightwavelaser.com/contact-us-form
3D Cubes
Arabesque 3
Arabesque 2
Arches
Arabesque
Arabic Geometric
Batik Swirls Braids
Black Eyed Susan Breezeway Stars
Atomic
Beijing Grille Branches
Barcelona Basketweave
Camphor
Carmel
Cantaloupe
Champagne
Brooklyn
Canoe
Casablanca
Burbank
Cambium
Chinoise Cube
Circles Grille
Circles 1 Thick Copenhagen
Chester
Circle Square
Concrete Block
Chevron
Chicago Grille
Curvy Stars Damask
Dallago
Dappled Light Uniform
Corcovado
Daisies
Dappled Light Fade (See Page 62)
Crocus Spirals
Cube Vibrations
Eastern Blossom
Flower of Life
Flower Circles
Garden Fantasy
Deco Swirls
El Paso
Flowing Water
Double Horseshoe
Dragon Claw
Gothic Grille Hawaiian Pattern
Hartman Hex Flower
Gatsby Arches
Hardt Grill
Heavenly Bamboo
Ginkgo Leaves
Ginza
Ice Dreams
Islamic Square
Interlocking Wheels
Japanese Circles Thick
Hexagon Puzzle
Indigo Swirls
Japanese Bamboo
Honeycomb
Hourglass
La Jolla
Many Flowers
Lounge Grille Marrakech
Japanese Circles Thin
Leeds Grille Maple Leaves
Japanese Fans Kyoto
Mod Geometric Moss
Mosaic
Offset Circles
Medina
Moorish Leaves Oak Leaves
Mesh
Mezzo Grille
Palace Fruit
Perry Grill
Paris Persian Wheels
Open Basketweave
Palomar
Persian Circles
Ornate Damask
Oslo
Rectangular Lattice River Rocks
Reverse Flower Thick
Rota Star
Pixel
Reverse Flower Roses
Puzzle
Rain on Water
Sea Fan (See Page 62)
Silver Flower
Seville
Spring Vines
Rounded Squares
Secret Code
Spirals 1
Santa Monica
Sao Paulo
Swift Grille
Tortoise Shell 1
Tokyo Grille
Square Mezzo
Taiwan
Tortoise Shell 2
Star Pattern Sunrise
Triangle Mosaic
Wavy Leaves
Waterfall
Wiseman Star
Tunis
Wallpaper
William Morris Leaves
Triangle Fade
Triangle Uniform Truckee
Woven Wire
Wispy Palms
Woven Flowers
Woven Links
SPECIAL CONSIDERATIONS
The following items require special consideration, either based on the pattern iteself, and if the panel is not a standard rectangular shape.
FADE PATTERNS
DAPPLED LIGHT FADE
TRIANGLE FADE
CUSTOM PATTERN & SHAPES
We can use your own custom art, create art for you, or modify our pre-existing patterns to fit your needs. Any custom shapes or patterns, we can provide.
You must own the artwork you are providing (or have bought the rights) to use it as a laser-cut application. With that being said, we can use any image as inspiration to then generate original artwork just for you.
Custom shapes and patterns will require art time and additional costs, which can be discussed in further detail with your sales representative.
BETTER IN LARGER DIMENSIONS
These patterns are unique in that they look and fit better in larger panel dimensions. While they still can be used at a smaller size, they truly shine across a larger area.
SEA FAN DAKAR CHANTILLY LACE KUMIKO
SEA FAN ACROSS MULTIPLE PANELS
MATERIAL & FINISHES
Over the years, we have expanded the materials and finishes available for your project. Material availability falls into three different categories.
Stock Materials
We carry inventory on our most commonly used materials. These stock materials have the advantage of reducing the lead time for your project. They also are economical, and are less complex compared to special ordering more exotic materials. We carry the following materials in stock, in a variety of different thicknesses:
• MDF
• Outdoor rated MDF
• Walnut veneer on MDF
• Maple veneer on MDF
• Alder veneer on MDF
• White Oak veneer on MDF
Special order but commonly available
The next category is material that is special-order but fairly easy to purchase. Typically, this material has a lead time of 3-5 weeks which happens in parallel with the art/ proof process. These items include:
• Fire-rated MDF
• Common veneers on fire rated MDF
• Common veneers on outdoor rated MDF
• Common veneers on plywood
• Other veneers such as Cherry, Poplar, Mahogany and Rift Oak
Special order uncommon materials
This includes items like certain engineered veneers, FSC-certified materials, and anything not carried by our regular vendors. Lead times on these materials are typically 4-8 weeks.
Finishes
The most common finishes are described on the following pages. In addition to the powder coating options, we do have the ability to finish with some metallic and pearlescent paints. Please contact us for more information on paint options.
STOCK WOOD
UNFINISHED MAPLE – MDF or PLY CORE
One of our most popular choices! It has a smooth surface, suitable for painting or staining a light color, and is slightly stronger and easier to paint than MDF. When extra strength is required, we offer 3/4” Maple with a ply core, available as a standard wood.
Standard thickness for MDF CORE: 1/4”, 1/2”, 3/4”
Standard thickness for PLY CORE Maple: 3/4”
UNFINISHED ALDER
Alder is very similar to Maple but slightly darker, and works well if you are staining a medium or dark color.
Standard thickness: 1/4”, 1/2”, 3/4”
UNFINISHED WALNUT
Our Walnut veneer is a beautiful woodgrain, suitable for staining or applying a clear coat to bring out its natural features.
Standard thickness: 1/4”, 1/2”, 3/4”
UNFINISHED RIFT-CUT WHITE OAK
White Oak veneer varies from a pale yellow to a brown, and can be mottled with gray. The grain is very straight with long rays. Great choice if your project requires dense, strong and durable wood.
Standard thickness: 1/4”, 1/2”, 3/4”
STOCK WOOD
MDF
Multi-density fiberboard is our most economical choice. It’s surface is flat and smooth, uniform, dense and free of knots or grain patterns. It makes a superb carrier for veneers. It is recommended for painting applications, and is not recommended for staining.
Standard thickness: 1/8”, 1/4”, 1/2”, 3/4”
OUTDOOR MATERIALS
OUTDOOR MDF
Excellent choice for outdoor use. This MDF is made using heat and pressure-treated material with non-toxic materials. While also waterproof, it adheres paint easily and has an impressive fifty-year warranty.
Standard thickness: 1/4”, 3/8”, 1/2”, 3/4”
PHENOLIC
A great choice for a outdoor applications, phenolic is made from resin and paper, making it extremely strong and dense. Phenolic is available in a beautiful matte black color which does not need any finishing, however, takes paint well.
Standard thickness: 1/4”
SPECIAL ORDER EXAMPLES
UNFINISHED BAMBOO – PLY CORE
We now have unfinished Bamboo with a ply core available as a standard wood. It is a fast-growing, sustainable wood choice and the ply core is extremely strong. It can be stained or clear-coated and is also beautiful if left unfinished.
Standard thickness: 1/8”
FIRE-RATED MDF
Fire rated MDF is a sustainable Class 1 retardant rated fiberboard. An additive is blended with the fibers during processing to spread flame retardant throughout the board. It can be sanded and painted without diminishing it’s fire retardant qualities.
Standard thickness: 1/8", 1/4”, 1/2”, 3/4”
ACRYLIC
Acrylic is available as a special order in various colors and degrees of transparency. It can be laser-cut or used as a backing material. Various thicknesses and colors available
BACKING MATERIAL
WHITE LAMINATED SHOJI PAPER
White Laminated Shoji Paper has a beautifully textured surface. It's surface-washable, very durable, and has a rice-paper look.
Standard thickness: 2mm; Max Width: 3ft
TAN LAMINATED SHOJI PAPER
Holds the same qualities as White Laminated Shoji Paper, however, is more uniform in color.
Standard thickness: 2mm; Max Width: 3ft
LIGHT-DIFFUSING ACRYLIC
If you're back-lighting a panel, this is an excellent choice because it diffuses light well and has a uniform, frosted look. Additionally, it has a matte appearance on one side with shiny on the other.
Standard thickness: 1/16", Available in other sizes
METAL
Metal is a great material for certain applications. Compared to wood, it's stronger, much thinner, well-suited for outdoor use, and can be finished in an extremely large variety of powder-coating options. Our most common steel material thicknesses are 10, 12 and 14 gauge, or in inches, 0.141”, 0.109” and 0.078”. In aluminum, our most common thickness is 0.25”, although other thicknesses are available. Steel and aluminum material comes in sheets up to just under 5’ x 10’. Unlike wood, metal can be bent or rolled after laser cutting! This can make for some interesting and unique pieces.
The laser-cutting process introduces heat into the metal, and with that, create additional technical considerations when cutting certain patterns. Some patterns are too intricate or leave narrow lines and additionally can get too hot and warp. Please contact us if you are unsure about the pattern you have chosen in regard to using metal.
All steel should be powder-coated, unless you want a naturally rusted finish. Aluminum can be unfinished or powder-coated. Outdoor applications near salt water should use aluminum.
COLD ROLLED STEEL
A versatile alternative for both interior and exterior applications. Finish with UV stable powder-coating to showcase an array of colors and textures.
Standard thickness: 10, 12 and 14 gauge / 0.141”, 0.109” and 0.078”
ALUMINUM
Another perfect choice for exterior use, relatively lightweight, and can be installed outdoors without powder coating.
Standard thickness: 0.25”, other thicknesses available
STANDARD WOOD STAIN COLORS
We offer eight “standard” stain colors, which can be applied to any of our four “standard” wood veneers — Maple, Walnut, Alder and Oak. This means a total of thirty-two different combinations of stain colors and wood: we can provide you with samples if you'd like. The stains are hand applied, then finished with a clear finished powder-coat for a final product that's ready for installation.
Black
Black
Coffee Brown
Golden Brown
Dark Mission Brown Medium Brown Reddish Brown
Dark Vintage Maple
POWDER-COATING
POWDER-COATING OPTIONS FOR EACH MATERIAL
STEEL & ALUMINUM
Choose from the more than 5,000 finishing options offered from Prismatic Powders. There are no “standard” finishes, so powder is ordered for every job. Some finishes, such as pearlescent, require multiple steps and are more expensive.
Please notify us if your project is located within a few miles of salt water. There are additional considerations for these locations.
MDF
Three different categories of finishes:
Primer which is ready for your painting. Powder coated primer is durable, will save painting time, and works with any paint.
15 "standard” colors (page 75). These colors are in stock and do not require a minimum powder purchase.
250 special order RAL colors
A wider variety of color options including some metallic finishes. Requires a minimum purchase and extra lead time for the powder.
The general durability of powder-coating is superior to other finishing options. It is baked on resin and cures in a 300-degree oven. It doesn’t crack or flake off, sprays on electro-statically, and contains no VOCs. It's an environmentally-friendly finish and similar to a hard-baked enamel.
Unlike painting, powder-coating is permanent and does not require re-painting. Wood material is needed at a minimum of 0.5” thick. With that being said, 0.25" thick panels are offered in unfinished wood or pre-finished options.
WOOD VENEER ON MDF
Two different categories of finishes:
Clear finish on any veneer option with clear powder-coating. This includes standard veneers of Maple, Walnut, Alder and Oak.
Clear finish on “standard” stain colors and veneers – 32 different options using the eight standard stains and the four standard veneers.
(Stain colors located on page 71)
STOCK WOOD POWDER-COATING COLORS
Ruby Red Maize Yellow Oyster White Gray Beige Olive Yellow
Traffic Orange Pure White Pale Green
Traffic Grey Jet Black
Pearl Water Blue Pearl Gentian Blue Pearl Copper Pearl Gold Pearl Light Grey
METAL POWDER-COATING COLORS
Some examples from the 5000 available finishes
Dark Mauve Flag Orange
Bonnie Sue Blue Buckskin
Bowman Brown
Snowbird Coach Beige
Olive Drab Coastal Grey
Winter Grey
Poncho Blue
Brassy Gold
Burgundy Rose
Bomber Silver
Graphite Charcoal
BORDER TREATMENT & PATTERN OPTIONS
You have a vision for your panels, and there are practical aspects to consider such as how they'll be installed—will the edges be covered or exposed, is the thickness appropriate for the application, should the scale of the pattern be increased or decreased? Our sales representatives can help you decide what will work best. Borders can be customized, holes can be pre-cut, and several other customizations can be accommodated. This section gives a few examples of the most common border options and panel adjustments.
BORDER TREATMENTS
WHAT IS A BORDER ?
A border is the uncut area that extends beyond the artwork. Borders are important for the stability of the panel, creating a finished look, and helpful for installation of the panels. Panel size refers to the total size of the panel, including the border, while art area refers to the area on the panels that is laser cut. Standard border size is 1,” but can vary according to your needs.
PANEL SIZE (INCLUDES BORDER)
Japanese Fans Pattern, Murphy Moon Design
BORDER TREATMENT & PATTERN OPTIONS
The following drawings illustrate how border treatments differ when using two panels to be installed next to each other, without space in between.
BORDER UNIFORM
Border is the same size on all panel edges, including where the panels meet.
BORDER 1/2 SIZE WHERE PANELS MEET
Border is adjusted to be half the size where panels meet, making the interior border appear the same as the border around all of the outside edges.
NO BORDER WHERE PANELS MEET
Pattern flows continuously across panels without a border where the panels meet.
This treatment may not be available for all patterns.
1st Panel 2nd Panel
Branches Pattern, set up as Continuous across three panels
Branches Pattern, set up as Continuous across three panels
Branches Pattern, set up as Continuous across three panels
3rd Panel
1st Panel 2nd Panel 3rd Panel
1st Panel 2nd Panel 3rd Panel
Custom Pattern, Greg Zall Woodworking & Studio Bondy Architecture, Gideon Hausner Jewish Day School - Palo Alto, CA
NO BORDER WHERE PANELS MEET, PATTERN DICTATES WHERE PANELS ARE CUT
Pattern flows continuously across panels without a border where the panels meet. In this case, the division of panels needs to be contoured around the pattern or there will be pieces that fall out. This also potentially changes the panel sizes.
PANEL REPEATED
Second panel is a repeat of the first. This is a cost-effective solution, however, the pattern can look awkward where the panels meet. The continuous pattern option looks much more aesthetically pleasing (see previous page).
Scaling patterns down past a 10% reduction incurs additional fees to offset for extra laser-cutting time. 1st Panel 2nd Panel 1st Panel 2nd Panel
PANEL SCALES
50% Reduced Scale (50%) Full Scale
50% Increased Scale (150%)
Crocus Spirals Pattern Rain On Water Pattern
Noodles Pattern
HOW TO INSTALL
We do not provide installation services for a couple of reasons
We are not licensed contractors and ship jobs throughout the world. With that, it isn’t the easiest for us to be on-site. However, we have experience as we've worked on thousands of projects over the years, and can provide you with options and suggestions for your installation.
The following pages contain some information on hanging ceiling panels, wall panels, and light-box installation. In addition to the information here, you can contact us with any questions you have or for more details.
We are in the process of expanding our materials and instructions for installation— some of which will include necessary hardware. All in all, you should always work with a licensed contractor for any of your installation needs.
PROVIDED WALL MOUNT SOLUTIONS
Rectangular Lattice Pattern, Stel Builders, Residence - San Diego, CA
Back view of laser-cut panel
KEYHOLE SLOTS
For a flush mount to the wall without visible fasteners, a keyhole slot is an easy to install and cost-effective solution. One or two keyhole slots can be routered in the top border of a panel.
VELCRO
Velcro is another easy way to hang your panels. While it is not suitable for large or heavy panels, Velcro is great for thin panels, allows the panel to sit close to the wall (approx. 1/8”), and is ideal for window covers because of how easily you can remove and re-apply them.
MAGNETS
We recommend only implementing this method if panels are 0.5” or thicker. Each panel may require a different number of magnets depending on weight and size. Magnets hold approximately 5 lbs each and may be used on a wall or the panel when attaching to a steel frame.
VHB DOUBLE-STICK TAPE
VHB (Very High Bond) is great for mounting 1/4" thick panels and ad heres very well to almost any surface. Works on textured walls but is for indoor use only.
PSA (Pressure Sensitive Adhesive) is typically used for overlaying a laser cut panel on a solid backing panel to create a layered effect, we can provide a PSA liner to adhere our panels to smooth surfaces. This is placed across the entire panel before it's cut.
MORE INFORMATION
For more detailed information regarding these types of mounting solutions, please visit our website at www.lightwavelaser.com/custom
MOUNTING SOLUTIONS – CONT'D
T-SCREW SECURITY HANGERS
For mounting in public locations where one wants to insure no one can move the panels, we can provide T-Screw security hangers and jigs to help install them. This mounting system features two Z-Clip items at the top of the panels to hang the panel, and one slotted bracket at the bottom, which accepts a T-headed screw. The T-headed screw is given a quarter turn, locking the panel in place.
INDIVIDUAL PIECES
INDIVIDUAL PIECES
INTERLOCKING BRACKETS
Z Brackets installed at the top and bottom of your panels provide an extremely strong and stable installation of your panels. This method is ideal for larger panels or heavier panels.
BOLTS / STANDOFFS
Bolts or standoffs can be used for any size panel, in any thickness or weight. With this method, the spacing between the wall and panel can vary, which allows the panel to be back lit or spot lit if desired. Using this approach creates a more sculptural look.
LIGHTBOX ASSEMBLY
Light boxes can be a beautifully-lit piece of art or signage. A 4-inch deep light box is our standard light box depth, however, we can make them as shallow as 2.5 inches or as deep as 8 inches. LED lights are distributed evenly across the backing box to generate a uniform light. This is assisted by a light-diffusing acrylic that mounts to the back of the laser-cut panel.
Warm white (3700K) is our standard lighting; a dimmer switch that's compatible with our silent transformers is available for hardwired lightboxes. We also offer colorchanging light boxes that can be set to any color in the RGB spectrum. One remote can control multiple colored light boxes for your convenience and ease of use.
MOLDING
H MOLDING
• Standard 4” deep box fits over backing box mounted to desired wall surface; secures to backing box with countersunk flathead hardware through sides of box
• 6.5 Watts per square foot of light box on average
• Provided transformer-operated lights at 24 VDC and accepts standard 120VAC, 240 VAC and 277 VAC
• Boxes are available with a plug at 3, 6 and 9 feet or to be hardwired by licensed electrician
• Rows of LED strip lights are attached to backing board, spaced to provide uniform light
• Backing box is made of ½” Plywood
• Transformers sized to specific application, mounted inside box by default, option for electrician to install elsewhere is available
• Dimmer switch available for hardwired lightboxes warm white lightboxes, colored lightboxes are controlled via remote
We offer a standard molding that can be used with 1/2” and 3/4” wood panels. This molding installation method can be used with either a single-wall panel, or a grouping of 2 or more panels together. The molding is available in the same 4 types of wood and stain options as all of our panels.
C
Molding C Molding shown in rendering
LED Strip Lights Approx. 4.3 Watts/Sq. Ft.
LED Controller Wattage as Needed Mitered Corners and Edges
3.500" 10-32 Threaded Inserts 4 Places Typical
48.000"
96.000"
0.118" Thick Light Diffusing Acrylic Sheet
Laser Cut Panel
1/2" Plywood w/ Tabbed Construction
4.000" Standard Lightbox Depth 47.000"
Ø0.219" 4 Plc. Typ.
QUOTE » CONFIRM » ORDER PROCESS
SELECT »
• Application
• Material & Finish
• Pattern
The creative process unfolds as you choose how your panel will enhance your project. Deciding on the best way to display your panel, picking the pattern and material, and choosing a finish, are all decisions that can be discussed with our supportive sales staff. They are happy to offer advice, make recommendations and send out samples.
• Phone call or online
• Discuss pricing
• Finalize sizing
This phase of the process finds you supported by our excellent customer service, discussing your needs specifically and making suggestions for optimum outcome. Aesthetics, safety and environment, affordability and durability are all considered as your quote is promptly prepared. Discussions include set-up fees, border size, pattern scale, material type, pattern and thickness.
• Confirm order
• Pay Deposit
Once details are finalized and your project is ready to order, a 50% deposit is required. When the deposit is received, your order is confirmed and your lead time commences. Your order is put in the production queue, and our art department creates a proof. We re-confirm measurements and you sign off on the project.
PROOF » PRODUCTION » DELIVERY
• Receive Proof
• Revise if needed
• Approve Proof
A proof of your panel is created, displaying both pattern and border, including relevant details of dimensions, wood choice, thickness, finish and panel quantity. A shipping estimate is also included. Minor adjustments can be made regarding borders and scale, but significant changes cause additional charges. Prompt customer approval and communication is essential to keep the project to the targeted date.
• Manufacture
• Inspection
• Crate
Your panels are cut and finished to your specifications. All panels are inspected and prepared for shipping. Depending on size and weight, your project is packaged in a custom rigid plywood crate and sandwiched in layers of foam. Our shipping process is streamlined to provide you with the best price and most reliable and prompt shippers.
• Ship
• Delivery
• Inspection & Signature
You are notified when your project is ready to ship. Our sales team assists you through the remaining details, providing shipping and tracking information, collecting final payment and offering any relevant installation advice. Once the crate arrives be sure to inspect it for any damage before giving your signature for delivery. Our customer support team will confirm arrival of your panels with you and ensure your satisfaction.
ORDER INFORMATION
RUSH FEES LEAD TIME PRICING
Prices vary according to the finish selection and thickness.
• 1/4” Material averages
$14 - $24 /sq ft
• 1/2” Material averages
$19 - $29 /sq ft
• 3/4” Material averages
$23 - $35 /sq ft
There is a $100 set-up fee for each differently-sized artwork. Oversize wood has premium pricing. Discounts may apply for larger projects; Please inquire.
Lead time is determined by art, materials, and any custom work your project requires. Projects requiring custom art or custom finishing or any other custom work will have a longer lead time, while stock art and materials will have a shorter lead time. Please contact us if your project is large in quantity or if there are scheduling considerations.
• Stock Art & Materials 3–4 Weeks
• Add Custom Finish +1 Week
• Add Custom Wood +1 Week
• Add multiple custom options or metal, lead time determined on a project by project basis.
We can accommodate projects that need a RUSH. Fees start at $350 or 10% of the project.
SHIPPING INFO CUSTOM PROJECTS
Though we have an expansive library of patterns to choose from, we also specialize in being able to create a laser-ready pattern or artwork from your inspiration. If you are providing us with a digital file, we prefer vector art files rather than raster. Preferred formats are .ai, .pdf, .eps, .dxf, .dwg. We look forward to collaborating on your custom project, and custom art creation.
We ship using common carrier and use a streamlined process to provide you with the best price, as well as a dependable and prompt delivery. We send tracking information to you as soon as it is available. We ask that you inspect the crate for any damage before accepting the shipment.
