Collective Reuse - Graduate Thesis by Brandon Moore

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Collective Reuse: Facilitating the Reuse of Building Materials Across the Social, Industrial and Scientific Realms

...a Thesis

Submitted to the Faculty of the School of Architecture and Planning Of The Catholic University of America In Partial Fulfillment of the Requirements For the Degree Master of Architecture and Master of Science in Sustainable Design

a special Thank You to: My Family, Mom, Dad, Ashley and Steve

My Advisory Committee, Michelle Rinehart, Ed.D.

Ann Cederna, RA, AIA

Luis Boza RA, Assoc. AIA, NCARB

Bradley Guy, Assoc. AIA, LEED AP BD+C

Those Who Helped Out,

Mary D’Errico

Mike Egnor

Ryan George

Scott Gillespie

Sara Gordon

Andrew Metzler

Erin Tumey

Matthew Simeone

Table of Contents

“the key to their [green building] success is education and informational marketing. They buying public will select for resource-efficiency if they know the right questions to ask and features to demand. The greatest promise for more innovative C&D waste management is in its integration into the larger context of resource-efficient construction and demolition practices and marketing.”

-ReshapingtheBuiltEnvironment,Peter Yost

the Main Points 13 don’t forget the Geographical Statistics 15 how to rethink the Process of Materials 19

1

Construction & Demolition Industry

• Mainly Recycling & Architectural Salvaged Items

• Separation Techniques: Easier to Grind and Recycle

• Direct Reuse of Building Materials is not as Common

• Commonly Thought: “It’s Harder to Deconstruct.”

• Benefits: Employment, Cost & Energy Savings

2

Existing Problems

• Limited Space on Job-Sites

• Source Separation: Requires more containers on site

• Cleaner Job Site

• Multiple Destinations and Haulers

• Commingling (single-stream):

• Easier Logistics: One Destination and Hauler

• Less Labor and Containers on the Job Site

• More Labor Costs Off-Site to Handle Waste

• Recycling Facilities and Companies that

• Accept Materials are Located Outside of the City

• Alot of Construction Projects are located inside the city

• Result: Unnecessary transportation

3

Baltimore & Washington, D.C. Region

• Resources & Opportunities from Two Major Metropolitan Areas

• Maryland & Virginia have doubled the amount of Recovered

• Material Since 2006

• Federal Government Sets Stage for Nationwide Initiatives

• Baltimore: 5 Reuse Centers in City Limits

4

Supporting Elements and Infrastructure

Within Context of Washington, DC

• Vacant & Blighted Properties as Potential Source of Materials

• Wash. DC - Highest per Capita LEED Certified Buildings

• LEED 2012 - New Credits Addressing C&D Materials

• Green Building Act of 2006

• Sustainable DC Initiative Plan

• Community Engagement Activities: Urban Farms, Farmers

• Markets, Parks & Recreation

5

A Critical Connection is Needed Between:

• Job-sites & Separation and Processing Facilities

• Processing Facilities & Recycling and Reuse Centers

• Community & Reuse Centers and Reclaimed Materials

• Reclaimed Resources & Job-sites

Amount of Construction & Demolition Waste (tons)

Total Handled In-State Generated Imported into State Exported by State Disposed of In-State Recovered New York 5,530,655 3,407,817 320,557 1,299,113 2,343,726 1,452,670

Total Handled In-State Generated Imported into State Exported by State Disposed of In-State Recovered Virginia 4,355,356 3,302,422 1,052,933 883,512 3,299,573 152,286

Total Handled In-State Generated Imported into State Exported by State Disposed of In-State Recovered Massachusettes 1,858,151 926,059 109,761 635,671 387,503 79,537

Total Handled In-State Generated Imported into State Exported by State Disposed of In-State Recovered Connecticut 1,466,371 1,414,676 57,426 1,210,601 1,139,723 71,062

Total Handled In-State Generated Imported into State Exported by State Disposed of In-State Recovered New Jersey 1,877,257 948,892 25,998 614,900 503,217 -

Total Handled In-State Generated Imported into State Exported by State Disposed of In-State Recovered Mar yland 2,260,402 2,000,000 255,599 673,781 898,584 181,722

Major Construction & Demolition Facilities

Landfills
Recycling Facilities

Rethinking the Waste Stream for C&D Materials

New Const. Renovation Demolition

New Const. Renovation Demolition

New Const. Renovation Demolition

New Const. Renovation Demolition

Design Narrative

This thesis explores the re-use of building materials at multiple scales and through a mixture of user groups. More specifically, the building is defined by multiple functions, bringing together scientists, the general public and members of the building industry to research new possibilities for reusing materials, learn how materials can be repurposed and to provide direct access to the materials themselves.

Preserving raw materials, minimizing the disposal of materials in landfills, increasing efficiency on job-sites, and restoring of one of a kind items and buildings can all be benefits of salvaging and reclaiming building materials. All too often it becomes difficult to process waste materials for reuse or recycling because of untrained workers or limited space, time, and money, which add to the already high pressure of achieving a deadline. On the other hand, clients will most likely not be aware of the environmental, aesthetic and qualitative benefits that can be gained in reusing materials. To reduce these negative effects, it becomes necessary for encouragement and education of both public citizens and industry-related professionals on

the topics of reclaiming, reusing, and recycling building materials.

To elevate the level of knowledge among the different user(s), increasing awareness and accessibility is critical, and can be achieved through an integration of multiple functions that are associated with each of the different types of users. These different types of users can be defined in three categories: social ‒ local neighborhood residents, homeowners, and school children; industrial ‒contractors, subcontractors, builders, and remodelers; and scientific ‒ research, testing and development, scientists, technicians, and fabricators. The interactions among the different user groups will cause unique adjacencies to develop within the programmatic and spatial conditions of the project.

Initially, to understand how these elements will work together, it is necessary to develop a system that outlines an efficient process of the building material(s) from the sources of waste generation through processing and handling, and on to the repurposed function, collectively addressing how the different users’ capabilities can be

applied to the reuse process. Community-related activities, which are focused on increasing the knowledge and abilities of homeowners and the non-building industry community, will increase awareness of the value in salvaged materials and provide an outlet for artistic expression and Do-It-Yourself (D.I.Y.) resourcefulness. In terms of the building industry, contractors can benefit from a locally available resource of salvaged building materials, while unskilled laborers can receive training for skills related to deconstruction, reclaiming and salvaging, and construction techniques. The third level of the program’s criteria involves a scientific exploration of materials consisting of research and development to find new products, uses or purposes for reclaimed building materials.

Collectively, the main goal is to cohesively link the multiple functions in a way that will promote efficient means in which to reclaim building materials; allow easier access to salvaged building materials ‒ as a resource for local contractors and homeowners; and provide education and training of the knowledge, skills and techniques related to salvaging and building with re-claimed components.

Encourage Educate

v. to inspire, persuade or give help to Increase the likelihood for people to become involved by simplifying the process of reclaiming materials - making it easier and better understood.

v. to train by formal instruction and supervised practice

Provide workshops, as well as building and learning spaces for public citizens and industry professionals to learn about techniques, methods and materials in order to increase their knowledge of reusing building materials.

Awareness Access

n. having knowledge; informed of current developments Showcase the process, potentials and benefits involved in reclaiming materials in an effort to change the common perception and make these ideas more readily thought of in daily life.

n. freedom or ability to obtain or make use of somthing The integration of multiple functions gives each individual exposure to the other activites taking place, while connecting to the surrounding neighborhoods through community events.

Social

Local Neighborhood Residents

Community Activities

D.I.Y. Workshops

Community Woodshop + Making Spaces

Integration into Local Parks & Recreation

Youth Engagement

Academic + Summer Programs

Facilitating the Reuse of Building Materials through the...

Industrial Scientific

Jobs + Skills Training

Accessibility for Local Contractors

Close Proximity to Local Job Sites

Low Cost Building Materials

Pulling from Large Jobs

Providing for Smaller Jobs

Network among Regional Companies

Research Laboratories

Development of New Products

Discovering New Uses and Purposes

Testing and Fabricating Prototypes

PROGRAMMATIC

• THEORETICAL & EXPERIMENTAL RESEARCH LAB(S)

• CONFERENCE & COLLABORATION

• ADMINSTRATION SPACE

• LEISURE & SOCIAL SPACE

• STORAGE FOR MATERIAL & PROTOTYPES

• FABRICATION SPACE

• LOAD/STRESS TESTING MACHINERY

• FIRE RESISTANCE TESTING

• MOISTURE TESTING

QUALITATIVE

• RESEARCH IS TEAMWORK - SOCIAL INTERACTION

• AMPLE SPACE FOR CONVERSATIONS

• “OPEN” SEMINAR / MEETING ROOMS

• SHOULD NOT SUGGEST HIERARCHY

• OPENNESS AND TRUST / WARMTH AND SECURITY

• OPPORTUNITIES FOR RELAXATION

• ALLOW SELF-ORGANIZATION OF THE USER

WOOD SHOP & FABRICATION

System

Diagram: the Process and Flow of Materials

Material Process + Programmatic Adjacencies

specialty

REFURBISHING CLEANING fixtures

d.i.y. workshops

PROCESSING

construction

structural Processing & Refurbishing Processing & Cleaning

scrap & trimmings

TO BE RECYCLED...

grinding & crushing

reuse (on/off site)

artist exhibits

educational

community

WAREHOUSE

RESEARCH testing fabrication prototypes

fabrication

wood shop community flex space

Washington, D.C. - City

Washington, D.C. - Neighborhoods

Southeast Washington, D.C. - Immediate Scale

900 New Jersey Avenue SE

Distances to Major Points within the City

Recent & Future Development

CAPITOL HILL
ANACOSTIA

Site Comparison: Size + Scale

Overhead Views

Surrounding Site Conditions

Presentation Site Model

Site

Plan: Urban Context

Existing Circulation Patterns

Existing Building Photographs

Community Woodshop

Wood-working facilities

Metal fabrication

Auxiliary work areas

Storage of materials + projects

Office

Safety/ First Aid Room/area

Additional

Youth Engagement Activities

Exhibition - Inside and outside

Community Gathering - For users of facility and local residents

Connection to surrounding parks

Methods of moving materials to/from warehouse

Program + Spaces

Material Processing

Roll-off Containers

Storage of Empty Containers

Full Containers waiting for processing

Separation of Materials According to Type

Machinery (to lift large/heavy materials)

Room for containers (pre-separation)

Space for Containers of the separated materials

Drop off area for general public & smaller contractors

Grinding / crushing to break materials down in size

Area for cleaning, processing, etc. for Reuse

Designated areas for specific types of materials (task associated with each)

Wood, stones, metals, window + doors, household furnishings

Research Laboratory

Theoretical & Experimental Research Lab(s) (actual desk space)

Conference & collaboration

Administration

Leisure & Social Space

Storage of materials and prototypes

Fabrication space

Load/Stress Testing Machinery

Fire Resistance

Moisture Testing

Building Material Warehouse

Offices and Administration

Sales and Checkout

Shelving and storage Racks

Loading dock/ area

Drop off area

D.I.Y. Workshops

Demonstration areas (similar to art studio, student work areas and teacher centered)

Exhibition area of finished projects for referencing/ examples

Local Neighborhood Residents

City Residents

Regional Suburban Residents

D.I.Y. Individuals

School Students

Artists Entrepreneurs

Scientists

Fabricators

Designers

Architects

Engineers

Local Contractors

Builders

Remodelers

Sub-Contractors

Unskilled Laborers

Demolition Companies

Recycling + Salvage Companies

Large Construction Companies

Deconstruction Companies

Architectural Salvage Companies

Local + Regional Material Recycling Companies

I need more trace paper_Process Sketches 61 Circulation, Circulation, Circulation 75 always refer back to the Sustainable Strategies + Site Responses 77 got to have the Technical Drawings 78 from a different perspective_Renderings 86 getting down to the details_Facade Skin Detail Studies 89 and yes, you should have an Exploded Axonometric 92

Circulation Model

Design Strategies: Sustainable Strategies + Site Responses

Ground Floor Plan: Loading Dock + Parking

MATERIAL RECYCLING

ROLL-OFF CONTAINER STORAGE MILLING

LOADING DOCKS

SORTING & SEPARATING

WORKSTATIONS

PROCESSING

Processing Facility

Second Floor Plan: Research + Fabrication

Third Floor Plan: Community Woodshop

Longitudinal Section

Interior View of Warehouse
View from Canal Park along K Street

Processing Facility

Making

Glass over Structure

Facade Skin Detail Studies

Research

Translucent Glass over Structure (both sides)

Community & Group Making

Structure over Glass

Process +

Exisitng

Conditions Models

Section Models

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