PALLET RACKING CITY
ASSEMBLY & INSTRUCTIONS FOR USE
ABOUT THE INSTRUCTIONS
Read through the entire manual before beginning the assembly work. Follow the instructions to assure that the product follows existing standards.
The purpose of the assembly instructions is to facilitate a correct installation and to inform about risks and how to avoid them. Remember that the instructions are for your safety and others.
Assembly & instructions for use must be followed:
* during assembly
* during regular controls (together with a schedule for periodic controls)
* for measures according to the instructions
Each installation must be equipped with a visibly placed load sign.
Regular control is necessary to assure the pallet rack’s technical security. On our homepage www.bhc.nu you will find examples of protocols for the periodic control of pallet racks.
Parts of the assembly and instructions for use refer to European Standard SS-EN 15635:2008 Steel static storage systems - application and maintenance of storage equipment. The above standard can be ordered by the buyer/user from SIS if necessary. See www.sis.se for more information.
For assembly & instructions for use in larger formats – browse to www.brannehylte.se, download and print.
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CONTACT US
When uncertain or for further information, please contact Brännehylte Lagersystem:
Telephone
Webbsite
Postal address
Visiting address
+46 370- 30 50 00
info@blsab.se
www.blsab.se
Box 12, 335 04 Hillerstorp
Brännehylte Lagersystem AB High Chaparral 33596 Kulltorp
BEFORE YOU START
RECOMMENDED TOOLS
FLOOR
ANCHORING
The buyer/user is responsible for the floor being dimensioned for the load in question. The pallet rack must be anchored to the floor to prevent the uprights from moving when mechanical handling equipment is used in or close to the storage systems.
SAFETY
Correct assembly of the rack is important for a safe construction. The assembly must be performed in a professional manner and in accordance with these instructions.
ATTACHMENT PARTS INCLUDED
*Applies to C90
** Applies to C120
ATTACHMENT PARTS NOT INCLUDED *Applies to C90
** Applies to C120
BRACE DIAGRAM
CONTROL & MAINTENANCE
ASSEMBLY & CONTROL
Control of the assembly must be performed before using the pallet rack to assure that the instructions for assembly have been followed.
CONSTRUCTION/REARRANGEMENT
When rearranging/ reconstructing or moving the storage system - contact BLS.
DAILY CONTROL
The pallet rack must be checked daily, according to those items below, so that no load-bearing parts that affect the load capacity of the pallet rack are damaged. Damaged load-bearing parts must be exchanged immediately. Other parts may be repaired.
PERIODIC CONTROL
According to law, the pallet rack must be checked at least once a year so that it is in accordance with the assembly instructions.
Damages occurring from e.g. bumps from forklifts must be repaired immediately! A damaged upright or beam is a safety risk.
DEFORMATION OF BEAMS
Max. remaining lateral deflection (after unload from allowed max. load) must not exceed 50% of the normal vertical deflection under full load.
DEFORMATION OF BRACES
Deformation of braces must not exceed 10 mm per metre. This applies regardless of the direction of deformation.
DEFORMATION OF UPRIGHTS
Uprights may bend outwards a maximum of 5 mm/m in relation to the perpendicular line, the rack’s horizontal direction and a maximum of 3 mm/m in rack depth.
OUT-OF- PLUMB
The out-of- plumb must not exceed X= H/350
DENTS & BUCKLES
Damages to local parts (dents, buckles, tears and splits) should always be replaced.
DEFORMATION OF BEAMS
Maximum remaining vertical deflection (after unload from allowed max. load) must not exceed 20 % of the deflection during normal load.
For care/use, see European Standard SS-EN 15635:2008 Steel static storage systems - application and maintenance of storage equipment.
ASSEMBLY INSTRUCTIONS
* Applies to C90
Applies to C120
A pipe sleeve is used as a spacer on the single sides of brace 1.
mm*
mm**
The braces are mounted back to back with the openings outwards.
Tightening torque for M10 is 9.5 Nm. Use a torque wrench.
M10 lock nut
Pipe sleeve
2 safety pins per beam must be attached.
Safety pin
N.B. Make sure that the rack stands in plumb.
Use levelling shims when necessary.
Levelling shim
The run spacers must be placed as close to the brace attachment as possible! The lower run spacer must be placed by the second lowest brace attachment. The upper run spacer is attached at the highest horizontal brace attached to a diagonal.
The frame must be bolted to the floor with at least 3 bolts per frame. Two in the front and one in the back
After assembly an assembly control must be performed!
Spacer
Column guard
Repeat on all floor anchors Repeat on all floor anchors
