Spotlight on Food & Beverage Production

ON FOOD & BEVERAGE PRODUCTION

INSIDE FOOD SAFE LUBRICATION PROGRAMS SPECIALIST CLOTHING TO MEET ALL OF YOUR HAZARD ANALYSIS AND CRITICAL CONTROL POINTS (HACCP) REQUIREMENTS EYE, FACE AND HEARING PROTECTION SOLUTIONS

13 73 23

blackwoods.com.au

SPECIALIST HOSE SUPPLY AND SERVICING

––– Blackwoods: who are we?

As Australia’s leading supplier of engineering supplies,safety equipment and uniforms, nothing’s more important to us than helping you get the job done.

With our vast product range, long history of servicing most industry sectors in Australia, and extensive portfolio of specialist and technical services, Blackwoods can deliver all your workplace requirements.

The scale of our knowledge and depth of our offer means we can assess and fully understand your unique needs, providing you with the right solutions at the right price.

Contact us on 13 73 23 or at blackwoods.com.au/food-and-beverage or visit one of our Trade Stores, located nationwide.

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providing all your food production requirements At Blackwoods we pride ourselves on our ability to bring together our team of industry specialists, key suppliers and specialist technical partners to ensure we meet the complex needs of our food production customers.

With our wide product and service offer and experienced team, we’ll work with you to understand your unique environment and challenges, and implement the best solutions at the right price, to ensure your production and distribution are both efficient and safe.

Engineering Supplies

Hygiene

Cleaning

Safety

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At Blackwoods we know that safety isn't just about equipment It’s about having the specialist expertise and relationships to assess your hazards, the range to equip you with the right gear, and the training to ensure you know how to use and maintain it correctly. When you work with Blackwoods, you’re dealing with an expert team focused on ensuring Australian workers make it home safely every day.

Our safety specialists employ a unique three step ‘Assess, Train, Equip’ process to ensure safety is paramount in your workplace.

ASSESS The Blackwoods Safety team of specialists can assist with critical safety assessments including risk management, hazard assessment and OHS system services, ongoing workplace monitoring and safety audits, and fit for purpose and consumption assessments of current PPE and PPC.

TRAIN Properly trained staff is critical to workplace safety, so Blackwoods works with you to ensure your team are compliant and trained, every step of the way.

EQUIP Offering access to the largest range of safety equipment in Australia from the world’s leading manufacturers, Blackwoods is uniquely positioned to provide you what you need, when you need it – all in one spot.

––– Blackwoods have you covered from head to toe Blackwoods Safety Specialists are available to provide you the best advice, for selecting all aspects of correct personal protective equipment for your workplace.

BODY

EYES

LUNGS

A complete range of industrial apparel providing benefits including heat stress mitigation, high visibility, flame resistance and cold/wet weather protection.

Protection for your eyes is a must.

Eye protection needs to be comfortable and not obstruct your field of vision. Welding, machining and other applications all require different products for the best possible protection.

Particulate and chemical contaminants can be harmful to your lungs and vital organs should you inhale them.

Different types of respirators are required for specific applications, and making the correct choice can be a daunting task.

FEET

We have the knowledge and experience to work out the best product to keep you safe and healthy, while putting your mind at ease.

HANDS A full range of hand protection products isn’t enough. Knowledge on product selection, particularly when it comes to chemicals, specific hazards and the use of the products is as important as the products themselves.

HEARING Hearing loss is a very common work related injury and Blackwoods have a complete range of hearing safety products that are designed to protect workers from a large variety of hazards.

Feet require protection in almost all work activity, as well as for footwear to be comfortable and provide support.

With many variations of features, e.g. safety toe, soles types, and upper materials, we have the range of products to best suit to your specific application.

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our commitment ENVIRONMENT

ETHICAL SOURCING

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Blackwoods monitors its greenhouse gas emission to reduce the emissions intensity of our businesses and improve their resilience to climate change Integrates solar and lighting technology to save on energy and reduce carbon footprint

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Reduces waste to landfill and water use

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We consider both commercial and ethical imperatives in our procurement decisions Committed to building strong relationships with our suppliers We source products in a responsible manner and work with suppliers to improve their environmental impact We are ISO9001 certified

BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

3M™ E-A-R™ Ultrafit™ 340-4007 Metal Detectable Corded Earplugs

Combat Caps Round PP Disposable Blue Part Number 0236 6068

Part Number 0426 9472

Prosafe Checklite Clear Lens Specs Part Number 0675 0214

Tuffa Shirt Butcher L/S White Part Number 0367 7516

Ansell FoodSafe Clear Vinyl Gloves Style Code 870X

Combat Oversleeves PE Disposable Blue

D A HE E O T O T GOT E V ' E D W E R E V O C U YO

Part Number 0236 6238

Combat Aprons White Part Number 0236 6289

Tuffa Pants Elastic Waist White Part Number 0367 7992

Blundstone 006 – Armorchem Safety Gumboots White Style Code 006

Sherpa Merino Wool Skull Cap – Black Part Number 0219 7513

3M™ E-A-R ™ Ultrafit™ 340-4007 Metal Detectable Corded Earplugs Part Number 0426 9472

Uvex Pheos 9192-310 Clear Anti-Fog Lens Specs Part Number 0099 1533

Huski Freezer Jacket – Yellow Green Style Code 918044

Sherpa Thermal L/S Top Merino Wool – Black Ansell PowerFlex Insulated Cold Condition Gloves

Part Number 0048 7806

Style Code 80-400

Huski Freezer Trouser – Yellow Green Style Code 918047

Sherpa Thermal Pants Merino Wool – Black Part Number 0048 7908

Blundstone 991 Xfoot Rubber – 150mm Lace Up Safety Boot Style Code 991

EYE, FACE, HEARING PROTECTION

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keep your employees safe at work with eye, face and hearing protection Workers in the food and beverage manufacturing industry are subjected to physical, chemical and biological hazards. Some of these health risks can be distressing and potentially life threatening. Ensure your employees have the right protection for the job.

CLASS 4

Noise-induced hearing loss Most food and beverage manufacturing industries have processes which create high noise levels that exceed the regulated 85dB(A) 8-hour average Exposure Standard.

For example, noise levels of 85-89dB(A) can occur in bakery, dairy and confectionery industries, whilst noise levels of 100dB(A) are common in milling, dairy milk production and the meat industry.

0279 3057

Prosafe Torpedo Metal Detectable Earplugs Metal detectable ear plugs complete with metal detectable cord to increase the level of detectability. Blue in colour for visual identification in food processing environments.

CLASS 5

CLASS 4

• Suitable for use in noise levels 100 to 105dB(A). Suitable in food processing and similar environments where product contamination is a risk.

• Certified to AS/NZS 1270:2002.

• Rated SLC8023dB(A): Class 4

0246 1999 3M Peltor Lite-Com Plus Earmuff

Built in active sound function lets you hear ambient sounds, warning signals, machine sounds and conversation, sudden impulse noise at harmful levels are immediately attenuated.

0219 4351

0245 9499

Laser Trak® Single Use A non-ferrous metal and bright colour these ear plugs are easily detected by visual and automated inspections.

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Flat Fold Particulate Respirator-P2 Designed specifically for the food manufacturing industry. Bright blue colour is highly visible for easy detection.

BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

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Partnership with the Fred Hollows Foundation Blackwoods longstanding support of the Fred Hollows Indigenous Australia Program has been bolstered by donations generated via sales of the Prosafe Safety range of eye and face protection products.

10% of sales of these products are donated to The Foundation.

So far, Blackwoods donations directed toward improving Indigenous health exceed $1,300,000, including over $600,000 in FY18 alone. Many customers are delighted to learn that not only are they receiving quality safety equipment tested to comply with Australian standards, but a portion of their purchase is directly assisting The Foundation with their work within the Indigenous community.

Aboriginal and Torres Strait Islander adults are three times more likely to go blind than non-Indigenous Australians, yet 94% of their vision loss is preventable or treatable. The Fred Hollows Foundation works to put an end to these alarming figures by focusing on education, screening and treatment. The Foundation’s Indigenous Australia Program supports increased investment in an access to culturally appropriate eye care services for remote and under-serviced Aboriginal and Torres Strait Islander communities.

The Foundation is working hard to achieve the following: 01

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How can you help end avoidable blindness?

To support The Fred Hollows Foundation, simply purchase any PROSAFE eyewear, face shield or related accessory from Blackwoods. 10% of proceeds from each sale are donated by Blackwoods to The Foundation’s Indigenous Australia Program.

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eliver surgery and D medical treatment for cataract, diabetic retinopathy and the elimination of trachoma.

Increase access to services for patients in remote communities.

Coordinate and improve outreach services so everyone who needs medical care gets it.

Provide training and support to Aboriginal and Torres Strait Islander health staff.

EYE, FACE, HEARING PROTECTION

Avoiding eye hazards

Bump Caps

Moving from indoors to outdoors, cleaning and mixing are daily tasks in the food industry. All of these and many more food manufacturing related activities can create exposure to eye hazards like: • Particles in the air (flour, glass, dust)

• Water and chemical splashes

• UV light

• Sunglare

• Solvents

Bump Caps are lightweight head protection devices designed to guard the wearer from specific hazards that can cause certain nonserious injuries.

Bump Caps reduce exposure to lacerations and abrasions caused by minor bumps to the head. They are ideal in locations where hard hats are not required but mild head injuries could still occur.

0285 0483

0099 1533

Prosafe Snipe Positive Seal

uvex Pheos

One piece moulder lens with removable closed cell foam seal. Indirect vents to reduce heat and perspiration vapour.

A trendsetting design with excellent coverage and peripheral vision.

• Suitable for a wide range of industries • Certified to AS/NZS 1337.1:2010 &#8211 – Medium impact protection

• Arms with advanced ventilation system work with head movement and peripheral vision • No metal parts • Certified to AS/NZS 1337.1:2010 – Medium impact protection

0675 0214

Prosafe Checklite A Super lightweight ergonomic design for all day comfort.

Smoke and Amber Lens options also available.

• Suitable for both indoor and outdoor usage • Certified to AS/NZS 1337.1:2010 – Medium impact protection

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0488 4549

Safety Bump Caps A comfortable cloth covered polyethylene shell bump cap. Compatible with other personal protection equipment.

BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

––– trusted glove protection for all your food and beverage needs At Blackwoods we understand that food and beverage workers can be exposed to a host of hand injuries.

Providing cut and puncture resistant gloves that maintain dexterity, while using knives and slicing machinery is crucial to worker safety. Safety gloves not only protect the worker but also the customer by forming a barrier between products and possible contamination.

Ansell’s glove products include a comprehensive selection of task-specific styles with advanced grip, comfort, cut resistance, flexibility and dexterity, features optimised for the productivity demands of the food processing industry.

Style Code 356X

Superfood Blue™

CUT PROTECTION

A case hardened glove for improved resistance against fats and oils. Sanitised to help reduce bacterial build up on the glove and double dipped for increased protection against chemicals.

Style Code 74-045

Polar Bear®

• Suitable for cleaning, janitorial, meat processing, food handling and catering

LIQUID PROTECTION

A glove with a high level of cut resistance with Dyneema core construction and high strength outer wrap fibres.

• Suitable for food, meat, poultry, seafood, fruit and vegetable processing

LIQUID PROTECTION

Style Code 92-670

TouchNTuff® A glove with a textured finish on fingertips for an improved grip.

Contains no natural rubber.

LIQUID PROTECTION

• Suitable for food handling, catering and food service, dairy processing and controlled environment rooms

Style Code 88-350

VersaTouch™ A glove designed for high volume food processing. Made from FDA compliant materials.

• Suitable for cleaning and janitorial, food handling, catering and food processing

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HAND PROTECTION

Specialist advice and a wide range of gloves to keep your team safe THERMAL PROTECTION

Style Code 468411

Ultra Fresh Blue Nitrile

Style Code 78-150

Therm-A-Knit™ An ideal liner glove under rubber, disposable and chemical resistant gloves.

• Suitable for food processing and handling chilled or refrigerated products

An HACCP food safety certified glove, latex free, superior strength, ambidextrous, fully textured surface with a beaded cuff.

• Suitable for food processing, hospitality and laboratories

Style Code W9612PSN

Ultratech Cut 5 A Seamless 13 Gauge High Performance Polyethylene (HPPE) shell for excellent cut resistance.

• Suitable for metal fabrication, automotive assembly, glass handling and mining and or any application requiring a low level of cut protection.

THERMAL PROTECTION

Style Code 468407

Ultra Fresh Blue Vinyl Style Code 42-474

Crusader Flex™ A sweat absorbent non-woven felt inner glove.

Designed for intermittent handling of hot objects up to 180°C.

An HACCP food safety certified glove, latex free with an ambidextrous design.

• Suitable for but not limited to: Food preparation and catering

Style Code WN9690

Ultratech Freeze A Seamless 7 Gauge acrylic terry inner liner glove for thermal insulation.

• Suitable for but not limited to: Perishables warehousing and refrigeration and cooling plants

• Suitable for but not limited to: Removing baking trays from ovens, handling hot glass and removing sterilised products from autoclaves 11

BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

––– protect your employees from workplace hazards When food is your business the hygiene of the working environment and safety of employees is critical. At Blackwoods we can supply an extensive selection of clothing specifically designed for the food processing industry.

0236 6289

Crimped Caps

Ultra Health Apron White Polyethylene

DISPOSABLE

Pleated for easy dispensing and donning, Single use disposable, available in Blue, White, Green, Red and Yellow.

Strong polyethylene. Disposable.

0.02mm Thickness.

• Ideal for food preparation and medical use

• 12gsm, Polypropylene, 21"/53.34cm Diameter, Latex free, Lightweight, breathable and non-woven, Twin elastic

• HACCP certified, ARTG listed

• Suitable for food processing • HACCP Certified, ARTG Listed

0284 9327

0236 5949

0236 6034

HACCP CERTIFIED HACCP CERTIFIED

0284 9293

0284 9310

DISPOSABLE 0236 6204

Beard Covers Twin loop, Latex free and Polypropylene • Suitable for food preparation

0235 5018

Single Layer Disposable Polypropelene Coveralls Disposable 40gsm 100% Polypropylene coveralls. Available in White, Blue and Orange.

• Suitable for general industrial protection, food processing and handling, laboratories, cleaning, painting and dirty environments • HACCP Certified

ON FOOD & BEVERAGE PRODUCTION

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PROTECTIVE CLOTHING

Cold and wet protection Whatever your environment Blackwoods has the clothing for you.

We offer a range of industrial clothing that is durable, comfortable and most importantly safe for employees in a food and beverage environment.

0320 2774

PVC Jacket • PVC on 100% Polyester 3/4 Length • Welded seams Detachable hood

0048 7347

Thermal Top Long Sleeve – Polypropylene • 190gsm.

Lightweight fabric for warmth and comfort

0466 1662

FDA COMPLIANT

Chemical & Utility Aprons Shaped for comfort and ease of movement. This apron is fastened with bungy cord and hooks for easy donning.

Available in White, Red, Blue, Yellow, Green • Suitable for meat, fish and general food handling and preparation • Manufactured from FDA compliant materials for food contact

• Excellent moisture management

0048 7211

Thermal Pants – Polypropylene • 190gsm.

Lightweight fabric for warmth and comfort • Excellent moisture management

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0320 2927

PVC Trousers • PVC on 100% Polyester Welded seams • Elasticised waistband

BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

––– protecting workers head to toe against hazards in the food and beverage manufacturing industry The food and beverage manufacturing industry is comprised of over 30 different industries. These range from abattoirs, sugar refineries and grain mills to food manufacturing, bottling plants and distilleries. This industry has many hazardous operations that can include worker exposure to physical, chemical and biological hazards.

Operations need to be assessed for risks and appropriate controls instigated. Often, due to the changing nature of the tasks in these workplaces, personal protective equipment is needed to provide suitable worker protection. 3M has a wide range of personal protection equipment for the food and beverage manufacturing industry.

Respiratory

Eyes

Organic Dusts: "Dusty" elements like grains, flour, coffee and sugar are sources of high levels of organic dusts. There are also flavouring chemicals in concentrated form added to food processes which can be irritating or worse, to the respiratory system. Exposure to these components can lead to an inflammatory response in the mucous membranes and respiratory tract or an immune response to allergens contained in the dust. Allergic conditions can include upper airway allergic symptoms as well as asthma. High levels of dust and associated moulds can occur with activities like loading and unloading grain bins.

Dusts and fine particles can be released from food handling and processing operations hence eye protection for workers in these areas is important.

Well fitting safety spectacles or goggles can protect the eyes from accumulation of dusts and from flying particles.

They can also help with protection from liquid spray or splash as well as from sun glare.

Spills There is the potential to spill liquids in many manufacturing operations – product in process, raw materials, processing equipment and storage areas can have spills at any time.

These are normally unplanned and a quick effective response is needed to prevent spread and contamination into other areas and drains etc.

Infectious Micro-organisms: There are a number of micro-organisms that can occur in the food and beverage industry that can cause respiratory issues e.g. workers in abattoirs are at risk of exposure to brucellosis from the aerosols released during the slaughtering process and there can be bacteria, fungus and moulds associated with grains and storage areas. Q-fever and Leptospirosis exposure are also associated with animal handling activities.

Hearing Bottling and canning lines, processing equipment, sorting and packing operations can all create high noise areas requiring protection for the workers. If noise levels cannot be controlled in other ways (e.g. enclosures, distance), use of suitable hearing protection devices (e.g. earmuffs or metal detectable earplugs) for all those working in high noise is important to get exposures below the recommended eight hour average limit of 85dB(A).

ON FOOD & BEVERAGE PRODUCTION

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SITE SAFETY

Safety-Walk™ Slip Resistant Tapes 0798 1711

0685 6328

General Purpose Spill Response Kit 210L

General Purpose Spill Response Kit 130L

Everything you need for cleaning both large and small spills.

Everything you need for cleaning both large and small spills.

• Suitable for factories, workshops, warehouses and liquid transfer points

• Suitable for factories, workshops, warehouses and liquid transfer points

3M™ Safety-Walk™ Cushion Mat 1200

0182 8256

Tape backed with pressure sensitive adhesive, covered by a removable protective liner for ease of application. Highly durable, slip resistant surface made of abrasive particles bonded by a tough durable polymer. Resistant to most chemicals. Comes in a variety of colours and widths to suit most situations

0182 8273

Provides comfort and reduces fatigue.

Bevelled edges for smooth cart access.

Easy to clean, pick up and hose off.

Open hole construction to allow debris and liquid to fall through.

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BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

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minimise the risk of cross contamination and keep your business running safely Minimising risk of cross contamination in a Food Manufacturing Facility should be at the centre of any business' commitment to Food Safety. Implementation of colour coded equipment and a skin care program can help meet your HACCP requirements and keep your business running safely and efficiently.

Colour Coding Guide The colour coding of cleaning equipment is a simple yet effective tool that can be utilised to make a large difference to hygiene standards. The identification of cleaning equipment for use in different areas will reduce the risk of cross contamination and infection in the work environment. There is no industry standard guidelines for the colour coding.

They may be different based on the industry.

Kimtech® Wipers for the Wettask® System

The Wettask® System can help your facility control chemical handling, optimise usage and reduce worker exposure. With it’s simple, effective and HACCP International endorsed dry-wiper and bucket system, simply add your own chemicals and reseal for an efficient and portable sanitizing and disinfecting solution.

General Cleaning

Green

Kitchen Areas

Red

Washroom / Bathroom

Yellow

Warehouse

White

Freezer / Cold Areas

Brown

Café / Barista

Hazard Analysis and Critical Control Points (HACCP) is an internationally recognised system for reducing the risk of safety hazards in food. A HACCP system requires that potential hazards are identified and controlled at the specific points in the process.

Chux Heavy Duty Superwipes have been HACCP certified -Food Zone Primary (FZP) Perfect for areas or products that are FZP including conveyor belts, cutting machines, utensils, cutting boards, serving ware, cutlery, ice making equipment, blanchers, compactors, homogenizers, processing tanks, holding tanks and probe thermometers.

ON FOOD & BEVERAGE PRODUCTION

Blue

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HYGIENE & CLEANING

Make Hands Matter in the Workplace Developed specially for the food industry, the range includes HACCP certified and assessed products; broad spectrum cleansers and sanitisers with Cross Contamination 99.9% kill rates; perfumePersonal hygiene accounts free and non-tainting products for 40% of food related and solutions which respect outbreaks of illness. the environment.

Global studies including

Occupational Skin Disorders

In Australia, 16,000 people experience dermatitis that they perceive to be work-related.

Journal of Extension

ABS National Health Survey

Check out SC Johnson Professional's 4 Step Approach to Superior Skin Care PROTECT

Pre-work Stokoderm Protect Pure Cream

SANITISE

Instantfoam Hand Sanitiser • Provide a high level of hand hygiene and skin disinfection

• Form a protective layer on the skin • Help to prevent the penetration of contaminants

• Quat & Triclosan free

• Make skin easier to clean • Provide under-glove protection

CLEANSE

Oxybac Antibacterial Hand Wash • Removes harmful contaminants and irritants • Helps prevent occupational dermatitis • Keeps skin in a healthy condition • Quat & Triclosan free 17

RESTORE

After-Work Stokolan Light Pure Cream • Help maintain the skin in a healthy condition • Keep skin soft and supple avoiding dryness • Help prevent occupational skin disorders

BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

––– hose solutions for all your beverage processing requirements From washdown to liquid transfer and bottling, Blackwoods has a wide range of hose solutions available to suit your specific plant requirements. We have hoses to suit a wide range of industries including dairy, wineries, breweries and more.

Spotlight on the viticulture industry Australian vineyards have complex and varied hose and flow requirements. Common functions that we supply hoses for include: • Agri Spray Hoses: used on machinery for spraying vines in vineyards • Must Hoses: 4" or 6" PVC or Rubber hoses used to transfer must (freshly pressed fruit juice that contains the skins, seeds, and stems of the fruit) • Temperature Control: ¾" or 1" PVC or Rubber hoses, and sometimes stainless steel hoses are used for the glycol lines to control wine temperature • Transfer Hoses: 2" and 3" PVC and Rubber suction/discharge hoses used to transfer wine in to/out of vessels, trucks and bottles at various stages around wineries

DAIRY

ALL BEVERAGES

ALCOHOL

Foodboss

Wine PVC Suction Hose

A very light and flexible easy to handle hose, used for suction and delivery of milk and foodstuff from tank trucks. Has high abrasion resistance to cope with dragging on concrete bays, helping the longevity of the hose.

This special hose is for heavy duty wine, beer and spirits suction and delivery.

Wine and spirits up to 15% alcohol.

ON FOOD & BEVERAGE PRODUCTION

PVC Wine & Beverage Suction & Delivery Hose Vacpress Suitable for suction and delivery of wine, water, mineral water, fruit juices and other liquids.

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BEVERAGE PROCESSING HOSES

ALL BEVERAGES

ALL BEVERAGES

WINE & BEER

Food & Beverage A605

Food & Beverage A625

Food & Beverage A621

A superior quality hose, mandrel built, suitable for conveying beer, wine, vinegar, soft and alcoholic drinks, potable water and any other foodstuff when a food quality hose is required.

Specifically designed for wineries, breweries and distilleries with a premium food grade suction and delivery hose designed for handling wine and alcohols at 96%. This hose has excellent crush resistance to cope with being stood on or ran over.

This hardwall hose is used for suction and delivery of milk, dairy products, fruit juice, beer, wine and others alcohols up to 96%. (With exception of fatty foods and oils.) It is suitable for hot air on tank trucks up to 140°C.

Blackwoods working to improve hose safety and product loss Blackwoods and Dixon Asia Pacific teamed up to provide a safe, cost effective solution to failing hose assemblies at a leading wine and spirits label located in the world famous Barossa Valley.

The solution involved a new one piece "wine" crimp system to replace the old method of retaining hose tails with clamps.

These clamps would often fail, resulting in fittings being pushed out at the end of the hoses, leading to product loss. In addition, when not handled correctly, the sharp edges of the clamps would cut cellar staff, leading to lost-time injuries.

The tested and certified crimped assemblies from Dixon helped to eliminate product loss and staff injury and provide the manufacturers with peace of mind, especially where hoses are left unattended such as cross-flow filtration.

Using Dixon’s one-piece stainless-steel crimp hose tail range, Blackwoods can provide Australian wineries and beverage manufacturers with a market leading fitted hose assembly solution. Available in almost any size, length or configuration as required.

To discuss your hose requirements please email hoseandflow@blackwoods.com.au 19

BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

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ensure efficient, hygienic washdown without compromising on safety Blackwoods stock a vast range of product to help you ensure this essential process is efficient, safe and compliant.

We can help you select the right equipment to make the job easy, minimise downtime and reduce the risk of contamination or wastage.

GENERAL PURPOSE

Washdown hoses to suit all food processing requirements At Blackwoods we understand that all clean up jobs are different.

From greasy meat processing lines to sub-zero milking sheds, we have a hose to suit every need.

PVC Park & Dairy White Washdown With good flexibility and abrasion resistance, this premium grade cold water hose is suitable for dairy, marine, parks and gardens washdown/general purpose water delivery.

• Temperature: -5°C to 60°C

Rubber Steam Hose Suitable for saturated steam and hot water washdown with textile reinforcement and Mandrel built.

STEAM/ HOT WATER

• Temperature: -30°C to 160°C (steam), -35°C to 95°C (hot wash)

AIR/WATER

HOT WATER

BRINE LINES

PVC Superflex Yellow/Blue This general purpose air and water supply hose has superior flexibility and toughness. Resistant to oil, with Class B and C classifications.

• Temperature: -0˚C to 60˚C

Rubber Air/Water Discharge This water transfer hose is suitable for low temperature winery brine applications.

• Temperature: -30°C to 70°C

ON FOOD & BEVERAGE PRODUCTION

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Rubber Hot Water Washdown With an oil mist resistance, this hose is used for cleaning food processing equipment in meat, poultry, confectionery and dairy plants.

• Temperature: -20°C to 90°C

HOSES & FITTINGS

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reliable, safe, and hygienic fluid transfer equipment for all processing applications As well as fitted hose assemblies, Blackwoods are equipped to supply hygienic process valves, fittings and hygienic flow equipment to suit any processing needs.

SUITABLE FOR LOW & MEDIUM VISCOSITY

3A COMPLIANT

EASY STERILISATION

Hygienic Butterfly Valves

Clamps

One Piece Hose Tails

Stainless Steel Manual type hygienic butterfly valves are widely used in food process piping systems for isolation and control.

Stainless Steel clamps are a hygienic connection to join equipment or pipework together. Suitable for all applications in the food and beverage indu stry including diary.

Comprehensive range of one-piece machined hose tails for either crimping or clamping into hose. One piece stems with no weld ensures maximum hygiene and clean ability.

• Ideal for pipe work which has to be dismantled for cleaning and sterilising

• Ideal for hoses or pipes in the fields of food processing, dairy, brewery and pharmaceutical manufacture

• Self-draining to reduce the change of contamination

MECHANICALLY PRESTRESSED

MAXIMUM HYGIENE

Stainless Steel Tube Fittings

Sightglasses

Stainless Steel tube fittings are used to change course in pipework or reduce the pipework size.

Hygienic Sightglasses in Stainless Steel and FDA approved elastomers are used widely in the food, dairy and beverage sanitary processes to view products and fluids.

• Meets all the requirements for safety, reliability, efficiency and hygiene for standard duty in the food, dairy and beverage industry

• Borosilicate glass elements provide a reliable level of safety and a useful service life

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WELD OR CLAMPS ENDS

Encapsulated Hygienic Ball Valves Hygienic Stainless Steel ball valves are used when the product is viscous or fibrous and needs positive shut off.

• Valves are fully encapsulated with PTFE

BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

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emergency pipe repair solution for food & beverage processing Rapp-it Pipe Repair Bandages are the trusted emergency pipe repair solution for major food and beverage producing, processing and packaging plants.

Versatile pipe repair to suit all processing pipe lines A leaking or damaged pipe could shut down your entire facility.

Awarded with NATO Certification for stringent quality assurance, Rapp-it offers a versatile and cost effective temporary pipe repair solution that minimises downtime and reduces the risk of contamination or wastage.

Specially designed to suit the wide range of substances and conditions in dairy, beverage processing, food production and packaging and meat processing facilities, Rapp-it is a suitable pipe repair for all wash down hoses, pressure piping, waste water and steam lines.

Cover yourself by keeping Rapp-it on hand at all times.

Emergency repair solution for food processing Currently, over 94% of sugar mills in Australia use Rapp-it for their emergency pipe repair needs. Rapp-it is suitable for use on corrosive fluid lines and acids and ideal for use on the phosphoric acid lines commonly involved in the sugar milling process.

Rapp-it can be applied on any burst or leaking pipe in under 30 minutes.

After

Before

ON FOOD & BEVERAGE PRODUCTION

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Avoid Downtime We had an overhead leak in a corroded line at 2am in the morning. This could have shut down our production and needed urgent repair. Applying Rapp-it Pipe Repair Bandage meant that we could keep our operations functional during the night, avoiding downtime, and replace the pipe at a later time more convenient to us. Water spillage on the ground was also creating a safety hazard and this could have caused issues for our staff in accessing the area.

PIPE REPAIR & PUMPS

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refine your process with hygienic pumps and dampeners Wilden is a global leader in hygienic pumps and offers a wide range of solutions for various food, beverage, dairy, personal care and biopharmaceutical applications.

Safety, performance, hygienic requirements are essential when choosing process equipment Wilden’s premiere Saniflo™ and Hygienic™ Air-Operated Double-Diaphragm (AODD) pumps offer a wide range of solutions for various food, beverage, dairy, personal care and biopharmaceutical applications.

Saniflo™ Hygienic™ Series Pumps • Suitable for delicate / shear sensitive product handling of milk, meat, egg and vegetable based products • Engineered to the meet the highest standards and requirements in the industry including EHEDG, 3A, CE, ATEX, USP Class VI, 1935/2004/EC and FDA CFR 21.177

These pumps can be fitted with passivated stainless-steel components, available in multiple sizes and with various surface finishes, enabling the efficient pumping of a wide range of viscosities, solids and shear-sensitive products.

All Saniflo™ pumps have clamped connections for easy clean in place (CIP) capability.

Saniflo™ Hygienic™ Series Dampeners • Designed for demanding solids handling applications commonly found in the sanitary and food industries • Handle up to 76 mm (3") compressible solids • Meet FDA, EHEDG, and USP Class VI standards when configured with PTFE integral piston diaphragms

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BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

––– conveyor solutions to maximise output and minimise downtime From filling lines to packaging conveyors, Blackwoods understands your distinct challenges and provide a comprehensive portfolio of bearings, power transmission and gearbox solutions for the food and beverage industry.

High performance solutions for demanding applications Molded Oil Bearings • High performance in water • Suitable for dusty environments • Enhanced version suitable for high speed

• Triple layer coating

Spacea Series Stainless Steel Bearings

• N o rust after 700hr Salt Spray Test

• Suitable for high humidity environments

• Environmentally friendly

• Water resistant

• Suitable for use in wet environments

• High corrosion resistance

• S uperior corrosion and chemical resistance

• Operating temperature of 80°C

Neptune Chain

Life-Lube Bearing Units

Lambda Chain • Unique High performance

• For use in wet environments

• Sintered Bushes use NSF-H1 Food Grade Oil

• Excellent chemical resistance

• Special Coated Pins

• Use with corrosion resistant Silver-Lube housing

• Black oxide coated plates (Standard) • Available in Single, Double Pitch and Attachment Chain

ON FOOD & BEVERAGE PRODUCTION

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CONVEYOR & GEARBOX SOLUTIONS

Hydromec Stainless Steel Electric Motors & Gearboxes These motors and gearboxes are Washdown Duty (rated IP66). They can be easily cleaned using high pressure hoses thus saving time and ensuring that all waste product can be washed away leaving no residue making them perfect for the food and beverage industry.

• Size I30 to I11 Stainless Worms • Motors 0.18kW to 4kW • Full stainless steel housing and hollow shaft • Optional Interchangeable right or left hand output shafts available

Linear Bearings The Linear Motion range of products offer items that can meet the most exacting repetitive motions necessary on a Labelling Machine; and the most precise filling equipment with Bottling Machines. They also include products that can be used in areas of wash down and products that can be used in non-wash down areas.

The ranges of bearings, shafting, actuators and ball screws, amongst others, will meet the most demanding applications of the food and beverage industry.

To discuss your bearings and power transmission requirements please email transmission@blackwoods.com.au 25

BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

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lubrication solutions to maximise output, minimise downtime and eradicate contamination At Blackwoods we understand how essential it is to keep every piece of food and beverage machinery functioning at optimum performance 24/7 to maintain production and profitability.

iCan Pumps & Containers

Clear Barrel Grease Guns

Contamination is a leading cause of machinery failure by directly impairing the lubricant’s ability to control friction, wear and corrosion. iCan is the ideal solution for contaminant free lubricant storage, identification, and delivery.

Reduce cross-contamination and increase efficiencies with

• Reduces the chance of lubricant cross contamination • Colour coding for quick & easy identification • HDPE lids and containers won’t rust, warp, distort or break • User friendly design with on/off switches, square bases for stability, and quick fill ports

Alemlube Clear Barrel Grease Guns.

• Acrylic barrels for clear identification of the grease cartridge loaded into the gun • 100% visibility ensures that expensive grease used for critical lubrication points is not wasted on non-critical bushes, pins and bearing housings • Contents are easily identifiable to avoid cross-contamination • Handle up to NLGI2 grease • Three-way loading • Heavy duty four jaw coupler

Automatic Lubricators The Pulsarlube solution allows for automatic lubrication in a systematic manner, which ensures your manufacturing facility is running at its peak.

• Accurate automatic lubrication can extend bearing life which reduces replacement/repair cost • Avoid unnecessary downtimes in manufacturing machinery • Help to solve and prevent ongoing maintenance challenges in manufacturing ON FOOD & BEVERAGE PRODUCTION

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LUBRICATION

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food grade silicone adhesives, bulk lubricants, penetrants and oils with a recipe for success Blackwoods understand the food industry, whether growing, producing, processing or packaging, you require the most stringent conformity of compliance.

CONCERNED WITH FOOD SAFETY? LET CRC HELP.

Simplify your compliance and protect your reputation with CRC’s Greenlight Program.

The CRC Greenlight Food Safety Program can simplify and improve existing QA auditing programs through the introduction of: • A range of NSF H1 AND A1 products which are HACCP™ certified • Inventory assessment and management with an aim to reduce costs • A visual food safety identification program • Training on the risk reduction program for your staff • Site survey and assessment • On-going updates to ensure you remain at the highest level of regulatory compliance

0355 0934

0069 2056

Dow Corning 736 Heat Resistant Sealant 736 is a one component, non-slumping silicone paste for coating, sealing, encapsulating, potting, and bonding applications exposed to high temperatures.

Ideal for heating elements, moving oven belts, and industrial ovens.

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SikaLastomer® 511 • Adheres to mating surface and flows into the panel joint at application temperatures from -23°C to 60°C • Seals dissimilar metals to prevent electrolysis • Food Grade Approval (NSF) • Non-staining

BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

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the essential link in the food chain The Rocol FOODLUBE® range is specifically developed to meet the complex demands of the food and beverage industry. All food-grade lubricants in this range are NSF® H1 registered to provide independent, authoritative assurance that product formulations meet the required hygiene requirements of the industry.

Why risk a recall?

Rocol offers a comprehensive range of products for the manufacturing industry including: a full range of aerosols, greases, hydraulic, compressor and gear oils, anti-seize, assembly and corrosion protection. This ensures complete food safety across every application.

All products in the FOODLUBE® range are: • AQIS Approved

• AsureQuality (food/beverage/dairy) Incidental Contact Approved

• NSF H1 Incidental Contact registered

• Colourless & non-toxic

• HACCP endorsed & GMP Compliant

• Manufactured using only FDA registered ingredients

• NZFSA C15 (all animal product, except dairy) Incidental Contact Approved

• Free from mineral hydrocarbons • Free from nut oils or synthetic glycerides derived from nut oil

0636 4093

FOODLUBE WD Spray 0053 6528

High performance versatile lubricant for all round light lubrication of small bearings, pins, bushes and slides. Superior penetrating and cleaning properties. PTFE fortified and silicone free. Long lasting protective film. Good corrosion protection.

NSF H1 Registered.

ON FOOD & BEVERAGE PRODUCTION

FOODLUBE Hi-Power Oil Reduces carry over, low sludge and varnish build-up, minimal foaming.

Suitable for use in hydraulic air compressors, airline systems, and areas where a food grade hydraulic or compressor oil is required.

NSF H1 Registered.

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LUBRICATION

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serving the highest safety standards of the food and beverage industry Blackwoods offers a comprehensive range of high-performance lubricants for the food and beverage industries, including fully synthetic, as well as semi-synthetic and white-oil-based products.

FUCHS CASSIDA food grade lubricants are formulated with the most advanced rust and oxidation, anti-wear and extreme-pressure additives available, all of which provide the maximum level of protection for your expensive food processing equipment.

Major bakery feed manufacturers, brewers, beverage manufacturers, and meat and poultry manufacturers are taking the risk out of their processes by switching to FUCHS CASSIDA food grade lubricants as the safe alternative for all lubrication points in their production plants.

Solutions for the Meat and Poultry Industry

Shell Ondina White Oils

Technical Advice and Support

In addition to high-performance food grade lubricants, FUCHS CASSIDA offer expert technical advice and support with oil condition monitoring, failure analysis and diagnosis, Lubrication Critical Solutions for the Control Point (LCCP) surveys, Beverage and Brewing Industry and much more.

Grease

Solutions for the Bakery Industry

Chain Oil

Shell Ondina Oils are highly refined, non-additive, aromatic-free paraffinic white mineral oils complying with the stringent pharmacopoeia purity requirements. Suitable for use in pharmaceutical, food packaging, food machinery lubrication, cosmetic and other applications. Available in 20L and 209L.

Fluid

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protect your customers with Panduit metal detectable cable ties and mounts Pan-Ty® Metal Detectable Cable Ties and Mounts are designed to help the food and beverage industry meet manufacturing safety standards, reduce contamination loss and recall.

Featuring metal impregnated material, these metal detectable products are identifiable by metal detectors or X-ray inspection to meet the strict standards in the food and beverage industry.

Additionally, the distinct blue colour facilitates quick visual detection. Metal detectable cable ties and mounts are available in either nylon 6/6 material for general purpose applications or polypropylene material which provides superior resistance to harsh cleaning chemicals.

METAL OR XRAY DETECTABLE

MOUNTS

CABLE TIES

CABLE TIES AND MOUNTS

Key Features

Benefits

Allows a cable tie or cable tie mount to be identified by metal detector helping to reduce contamination in finished products Metal impregnated material Contribute to compliance of manufacturing standards and HACCP regulations to demonstrate due diligence for consumer safety and quality inspection Choice of polypropylene or nylon material

Suitable for use in a variety of environments, including areas subjected to harsh cleaning solvents providing long term durability

Blue colour

Distinct colour per common industry practices provides easy identification on conveyor belts and in finished products, reducing waste due to product contaminations

One piece cable tie design with locking wedge

Provides low thread force for easy and reliable installation which improves productivity and reduced the potential for operator fatigue

Curved tip

Easy to pick up tie from flat surfaces; allows faster initial threading

Smooth, round edges

Safe and easy for installers to use, won't damage cable

Cradle design mount

Holds cables securely in place, provides maximum stability for cable bundle

Low profile design mount

Keeps bundle close to mounting surface and conserves space

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ELECTRICAL SOLUTIONS

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safe, powerful, weatherproof ventilation solutions for all food and beverage environments At Blackwoods we understand the importance of extreme hygiene regulations and requirements in food and beverage manufacturing.

Fantech, provide ventilation solutions fit for all food and beverage manufacturing environments.

• Full stainless steel ventilation solutions, offer excellent corrosion resistance. Suitable for food and beverage processing facilities, kitchens, hospitals and other clean corrosive or humid environments.

• An IP67 weatherproof rating is defined as total protection from dust ingress and protected from water immersion between 15 centimeters and 1 meter in depth. Well suited to areas where thorough cleaning is needed.

• Blades and motors are carefully matched to maximize performance and efficiency.

Antimicrobial Switchgear The range maximises hygiene and reduces the risk of bacteria proliferating without building antibiotic resistance.

Legrand’s antimicrobial technology has a kill rate against Escherichia coli and Staphylococcus aureus between 99.72% and 99.99%.

The range includes: • Antimicrobial switches • Antimicrobial powerpoints

HVAC – Industrial Stainless Steel Washdown Fans

• Full stainless steel construction for extremely corrosive environments • Designed for workplaces with extreme hygiene regulations and requirements • Blades and motors are carefully matched to maximize performance and efficiency

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• Antimicrobial powerpoints with power available indicators • Antimicrobial RCD powerpoints • Antimicrobial RCD plates • Equipotential devices • Wall boxes • Stainless Steel plates

BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

––– equipment engineered for productive processes Blackwoods work closely with suppliers to provide customised equipment that increases productivity and safety in all manufacturing plants.

Protecting sugar processes from metal contamination The Eclipse Magnetics range of magnetic separation systems and metal detectors are an integral part of robust HACCP plans, as determined

by International Food Safety Standard ISO 22000.

All products are carefully engineered to handle high volume production and meet strict hygiene standards.

Increasing productivity with torque tools

These systems and detectors assist to keep wastage to a minimum during the post screening / scalping process. They remove fine metal particles and trap metal (ferrous, non-ferrous and stainless steel) from liquids, oils, powders and granulates.

Norbar Tools can be developed to suit a variety of food and beverage manufacturing applications where specific torque and tension is required, including engineered products with reaction arms.

MAGNETIC SEPARATION METAL DETECTION

Productivity increased by 50% A beverage customer required approximately 144,000 kegs to be cleaned and sterilised which involved the unbolting and bolting of the screw tops. They were initially processing 860 kegs per week, using the same custommade device to unbolt and re-bolt the screw top.

SIEVING

Working with the customer, Norbar were able to find a solution, providing two separate units to be configured with different torque capacity for the opening and closing stations. The customers productivity increased to 1300 kegs per week.

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TOOLS & EQUIPMENT

Effective protection against falling tools Improve safety and prevent risk of tools falling into manufacturing equipment causing food contamination with the KNIPEX 1000V tethered range of pliers.

A safety lug is welded securely to the inside of the handle for a tool tether, ensuring all tools are present before and after any MRO jobs.

• 1000V VDE insulated to ensure safety when working with live voltage • Handles are tested for heat, cold, tension and impact

Preventative bearing maintenance - an essential prerequisite for food safety Bearings are an integral part of most food and beverage manufacturing facilities and should be regularly maintained. Poorly maintained equipment may break down more often and could compromise the integrity of production processes.

Avoid machine downtime and damage to bearings with regular preventative maintenance using the Sykes-Pickavant bearing pullers.

• Chrome plated to protect against corrosion in harsh food processing environments

Hydraulic Bearing Pullers Provides 8 tonnes of force with ease

Thin Jaw Pullers

Spade-like jaws are designed for jobs where clearance behind the component is limited

Bearing Separators With a tapered edge for insertion behind close fitting bearings

Slide Hammer Pullers Used when there is absence of a shaft

Split Collet Extractors For blind housing internal use

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BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

––– one-stop for all your metal fabrication needs Blackwoods offers a comprehensive range of metal fabrication equipment, including leading welding, abrasive, tool and consumable brands. From versatile welding machines toheavy duty grinding discs, we can help you find the right product for the task at hand.

Clear the air on welding safety The International Agency for Research on Cancer has recently classified Group 1 elements, found in some welding fumes, to be carcinogenic to humans.

When welding must be performed in enclosed or other areas where it is difficult to provide effective ventilation, it is recommended a fume control measure be used.

PAPR (Powered Air Purifying Respirator) welding helmets and portable fume extractors are systems that deliver filtered air and gives portability and flexibility to easily move around the job.

Since fumes and gases can be dangerous to your health, what three steps should you take to protect yourself?

1.

Keep fumes and gases from your breathing zone and general area 2. Keep your head out of the fumes 3.

Use enough ventilation or exhaust at the arc, or both, to keep fumes and gases from your breathing zone and general area

What is the employers Duty of Care to their employees in the work place?

Under the Work Health & Safety Act 2011, if you are an employer or business then you have a primary duty of care to ensure your workers and others are not exposed to a risk to their health and safety. Welding fume is a potential risk if it is not managed appropriately.

0365 7354 Miniflex Portable Fume Extractor

0403 2476 VIKING™ PAPR Welding Helmet

The VIKING™ PAPR is a complete system that purifies ambient air from the shop and delivers filtered, breathable air for as much as eight hours without interruption.

0336 6127 Mobiflex® Fume Extraction Cart

Ideal for Smaller Manufacturing Facilities due to Small Size and Mobility The Mobiflex® cart is a low-vacuum system designed for welding fume extraction and filtration in smaller manufacturing facilities that require light to medium duty fume extraction in various locations. It features front casters and rear wheels for mobility, and a 4m flexible arm designed to capture fumes from any direction.

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This lightweight, high vacuum, low volume portable system is specifically designed for the light-duty extraction and filtration of welding fume in the manufacturing plant or workshop.

WELDING FABRICATIONS

The 4-step process for finishing stainless steel

Contact our specialist team

Using the 3M finishing system, you can grind and blend welds to achieve a number #4 finish on stainless steel – perfect for the food and beverage industry.

STEP 1

STEP 2

WELD LEVELING HELPS PREPARE STAINLESS STEEL FOR #3 AND #4 FINISHES 3M™ Cubitron™ II Fibre Disc 987C 80+

3M™ Fibre Disc 787C 120+

Used for excessive weld removal

Used for TIG welds

GENERATE A DIRECTIONAL SCRATCH TO PREPARE STAINLESS STEEL FOR FINAL FINISHING

Adam Beynon Perth / South WA

Paul Cartmell Perth / North WA

Wayne Bryant South QLD

3M™ Cubitron™ II Belt 784F 120+ / 80+ Use 80+ if the weld removal was excessive

STEP 3

GENERATE A #4 FINISH ON YOUR STAINLESS STEEL

STEP 4

FINAL BLENDING AND TOUCH-UP OF STAINLESS STEEL FINISHING

Rachel Abbot North NSW

3M™ Scotch-Brite™ Surface Conditioning Belt (A Medium)

Call 134 279 to speak with a welding & gas specialist

3M™ Scotch-Brite™ Hand Pad 7446

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BLACKWOODS.COM.AU/FOOD-AND-BEVERAGE

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a range of food grade gases for your food and beverage production We can supply a wide range of high quality pure gases and standard industrial gas mixtures, along with the right equipment for the job.

We will work with you to ensure you have the most effective gas solution for your needs.

Carbon Dioxide Food Grade Gas Longer-lasting quality, visual appeal, sparkling freshness – gases perform a variety of tasks in the food industry. The primary purpose of these applications is to preserve a product’s existing quality. This means that gases are often used at the production stage.

Coregas' Food Grade gases satisfy the highest quality standards and meet legal provisions on food Standards.

Uses Typical applications include: • Freezing and packing • Cooling during mixing processes • Carbonation of beverages

Nitrogen Food Grade Gas Food grade gas with a wide variety of applications Nitrogen Food Grade (gaseous or liquid) is widely used for food applications: blanketing, controlled atmosphere storage, modified atmosphere packaging (MAP), sparging, food freezing and chilling and grain fumigation.

Uses • Combined with carbon dioxide (CO2) and oxygen for Modified Atmosphere Packaging (MAP) applications • When used in combination with lowered temperatures, it is usually a highly effective method for extending the shelf-life of food

Craig Hewett, Technical Manager at Blackwoods works alongside Coregas to provide gas solutions for a wide variety of applications. For more information, contact 0429 074 578 or email Craig.Hewett@blackwoods.com.au.

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OVER 3000 POWER TOOLS & ACCESSORIES ALL THIS WHILST STILL OFFERING OUR...

BLACKWOODS PROUDLY STOCK THE LEADING BRANDS - WHICH MEANS YOUR PURCHASE IS SUPPORTED BY A FULL WARRANTY AND SERVICING!

OUR

PROM

TO YO

U

We are truly committed to being the chosen partner for the supply of industrial and safety products and solutions to support Australian industries.

In living this commitment, we will demonstrate our: Proven experience and expertise Our history of over 140 years in successfully delivering solutions for industry.

True competitive drive With a strong heritage in Industrial supply we want to ensure this is protected by ensuring we remain genuinely competitive across products, solutions, service and innovation.

Partnership commitment We partner with selected suppliers so you can be confident we will deliver the best solutions for both your business and your industry applications.

blackwoods.com.au/food-and-beverage-2018

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