The entire Alpha team contributes daily to the design and development of informative collateral in order to assist our staff, your staff and end-users.
We have created an informative and easy-to-use branded website, successful and insightful accounts across several social media platforms and an online learning platform for staff and distributors to access and utilise.
AUSTRALIAN PRODUCTION
60% of all products are processed through our in-house production systems, guaranteeing consistency of presentation, quality control and providing homegrown products to the Australian industrial and construction market.
Primary material suitability
Product name
Series | Range name
Clear size | Unit of measure indicator for easy selection
Material application suitability
RPM applicable materials
Tradie tip or instructions
Also available compatible products
Safety information
Product code
Product barcode
Brand website
PACKAGING EVOLUTION
Perforation on back of packaging for easy open.
Strengthened brand identity for superior brand recognition and loyalty.
Clearly displayed product information for easy self-selection.
Modern design creates a cohesive and strong on-shelf presence by unifying displays and packaging.
Bold colouring enhances self-selection and differentiation of ranges.
Clear definition of applications through merchandiser and card design.
Feature comparison focus assists the consumer’s price and value focus in self-selection.
Universal information hierarchy reads information in the same format across all Alpha products.
Updated iconography and product information makes comparison between ranges quick and easy.
Reduced retail footprint allows distributors to fit more stock onto displays and merchandisers.
RETAIL DISPLAY
From marketing collateral to merchandising options, the Sheffield team has developed a plethora of practical solutions for your in-store needs.
We not only consider how our product looks, but how practical it is for your customer and what material we can provide to your team. We want you to be armed with the right product knowledge should you come across any questions or queries.
Our in-house team design packaging, merchandising and marketing solutions that can be tailored to your specific needs.
IN-HOUSE MARKETING
Our in-house team are here to design and produce marketing and display collateral.
CUSTOMISABLE
All displays and merchandisers are able to be customised to the distributor’s needs.
RAPID FULFILMENT
Our in-house systems and team management mean your requests are fulfilled ASAP.
TRAINING DEMONSTRATIONS
ALPHA KNOW-HOW
Our Customer Experience Centre lies at the core of our products that outperform.
Here, we prioritise the lives of tradespeople through educating and empowering sales team members with product knowledge that helps them navigate the marketplace.
This knowledge, in turn, helps to educate our customers.
We are fully engaged in and take ownership of every aspect of our product’s development, spanning from design and testing to product benchmarking and innovation.
This comprehensive approach holds immense significance for us as we assume responsibility at every stage of the journey.
EXPERIENCE CENTRE
Our highly trained team can help both distributors and end-users with application assistance, selecting the right tool accessory and package for a particular job or ongoing project.
We can offer the opportunity to visit our Experience Centre or bring the Alpha know-how to you and provide training and demonstrations on-site for your teams.
PRODUCT DEVELOPMENT
Every single Alpha product is created and developed to deliver the best quality performance in its category.
However, we know quality doesn’t just start and end with performance. Quality is about the excellence of the materials used, how it was developed and manufactured, whether all features are precise, and how well the product meets customer expectations. All Alpha products are developed in Newcastle, NSW, Australia. Then we work with a worldwide manufacturer that is best suited for that product range and has the materials required to ensure success.
Once manufactured, our products are tested by our expert product development team in Newcastle to make sure they meet development specifications and performance requirements before released to market.
90% of Alpha products are then finalised, packaged and shipped from our Newcastle facility.
We
are revolutionising onsite cutting and drilling processes by producing game-changing power tool accessories that get the job done fast with no fuss.
Since the inception of Alpha, we have always been driven by innovation and the desire to create products that outperform — it’s in our DNA. We strive to fulfil our mission, pushing the boundaries of cutting tool excellence. Alpha’s legacy and future will consistently represent the ultimate cutting tools available on the market.
–
Martin Allbut, Director / General Manager
I have one of the Alpha 25-piece drill bit sets, and I absolutely love it. I’m extremely happy with how sharp and tough the drill bits are. I work with them every day and they’re still going strong.
– Charlie, Carpenter
QUALITY COUNTS
TOUGH JOBS DONE
Awesome products. I’ve never had a bad experience considering the intense strain I put them under.
– Finn, Electrician
LEAD THE PACK
LESS DOING, MORE DONE
OUT PERFORM, OUTLAST
KNOCK OFF EARLY
TOUGH TOOLS FOR TRUE TRADIES
PRODUCTS THAT OUTPERFORM IN HAND, ONSITE
ROCK SOLID. The only bits I use. A work colleague recommended them to me and I haven’t looked back!
– Zack, Electrician
They completed the job after breaking other tools on the way there. Had to buy quality products to get the job done.
– Callum, Farm hand
Specifies dimensions of high speed steel parallel shank twist drills, jobber series
Taper sleeves for tools with morse taper
B1.20.1
Specifications & gauges for unified screw threads & pipe threads
B94-9
Standard marking, dimensions & tolerance tables for stand straight thread, pipe-taper thread, pipestraight thread, pulley, screw thread insert & thread forming taps
DEPRESSED CENTRE DESIGN
ICONS & SYMBOLS
Specifies the general dimensions of short machine taps & hand taps 8764
Specifies the shapes & dimensions & technical requirements for hand drivers & machine-operated bits
Specifies the requirements for thread form, dimensions, tolerances & designation for fastening pipe threads
Specifies the general dimensions of short machine taps & hand taps
OSA certified manufacturers carry out strictly controlled internal testing & certification of their products, to ensure they meet & pass the highest manufacturing standards worldwide MPA certified manufacturers have their products tested & certified in a strictly controlled laboratory at the MPA facilities in Hanover, Germany, ensuring they pass the strict European safety standards
SDS drill bits with PGM certification mark are suitable for the safe installation of anchor fixings in concrete & masonry. Their tolerances are tailored to metal, bonded & plastic anchors & anchors with European Technical Approval (ETA). This is not the case for drill bits without PGM mark. Their use can influence the safety & reliability of anchor fixings. If such drill bits are used, the liability risk for unsafe anchor fixings stays with the installer. Distributors take a higher liability risk when they sell drill bits without PGM certification
Spline Clutch
BITS
Drill Bit Series
STAINLESS Plus COBALT Series GOLD Series MOST POPULAR
For the removal of damaged screws, studs and bolts.
Left hand drill bits remove fasteners or creates the pilot hole required for a screw extractor.
Reverse tapered flute for extra gripping power
Spiral tapered flute for deep embedment which increases grip as the resistance increases
Square end for use with tap wrench or spanner
135° split point for extra gripping power
SCREW EXTRACTORS are engineered to remove the toughest damaged fasteners after the preparation of a pilot hole.
The opposite direction flute enables the broken fastener to be gripped & wound out of the hole
5 PCE
Left Hand Drill Set
COBALT Series
Sizes:
5/64″, 7/64″, 5/32″, 1/4″ & 19/64″
Code: 9COL-SET5
5 PCE
Screw Extractor Set
Sizes: #1, #2, #3, #4 & #5
Code: 9SE-SET5
Fully ground HSS Cobalt increases strength & drill life
If the LEFT HAND DRILL does not remove the fastener, the hole drilled becomes the preparation for a screw extractor. The opposite direction flute permits reverse drilling, which stops the fastener being driven tighter
10 PCE
Screw Extractor Set
5 x Left Hand Drill Bits: 5/64″, 7/64″, 5/32″, 1/4″ & 19/64″
5 x Screw Extractors: #1, #2, #3, #4 & #5
Code: 9SECOL-SET10
• Label design clearly states the purpose of each set for maximum consumer buying confidence
• Full instructions & handy hints on the back of each set
6 PCE
Screw Extractor Set
Sizes: #1, #2, #3, #4, #5 & #6
Code: 9SE-SET6
Left Hand Drills
HOW TO USE
1 Centre punch the broken fastener.
2 Drill into the damaged fastener in reverse using the appropriate left hand drill size.
3 If the bolt does not reverse out, change to a larger size left hand drill. Most fasteners spin out before the hole drilling operation is finished.
4 The drill will grab the bolt when breaking through the backside. Typically, this is the stage when the broken fastener will spin out of the threaded hole.
5 If the drilling operation fails, a screw extractor will be required. The hole drilled forms a pilot hole for the screw extractor.
HOW TO USE
1 Centre punch the broken fastener.
2 Create a pilot hole by drilling into the bolt or screw in reverse using the appropriate left hand drill size.
3 If required, drill the hole out larger with a left hand drill, as this may be enough to remove the fastener without a screw extractor.
4 Select the correct screw extractor size.
5 With a tap wrench or spanner turn the screw extractor into the hole in an anti-clockwise direction. Continue turning until the stud is removed.
• 1 flat on shank for spot weld drill
PACK All spot weld drills & centre drills supplied in hangable plastic packs For drilling out existing spot welds in auto panels, to replace or repair damage.
• Drills & chamfers in one process
• 60° stepped split point
Liquid Gold Cutting Fluid
Liquid GOLD Cutting Fluid
Liquid GOLD Cutting Fluid is formulated for extreme cutting performance when tapping, drilling or reaming into all metals, including hardened steel and titanium. Special additives reduce friction, extend tool life and provide excellent surface finish. Liquid GOLD Cutting Fluid is safe and easy to use.
• Handy squeeze bottle
• Improves overall tool performance
• Non-flammable
• Environmentally safe
• Biodegradable ingredients
• Easy to use & clean up
Code: ATL005
Code: ATL001
IMPACT RATED
TOOL SUITS
1/2″ IMPACT WRENCH
3/4″ IMPACT WRENCH
ADAPTOR
HAMMER DRILL
1/4″ IMPACT DRIVER NON-IMPACT
ROTARY RATED
SUITS
Heavy Duty Impact Wrench Adaptor
• Engineered for heavy duty applications
• Impact hardened manganese phosphate adaptor
• 1/2″ HD adaptor has full-forward release that reduces the risk of tool loosening during use
Code: 111120-012A
• Rapid-Lock single handed loading
• Engineered for heavy duty applications 3/4″ adaptor has pull back release
• Developed to work with latest generation of high torque power impact wrenches capable of generating above 1,000Nm of torque
Code: 111120-034A
Rapid-Lock 1/2″ Impact
Wrench Adaptor
• Improved quick release collar prevents accidental tool release caused by vibrations or contact with the work-piece
• Knurled collar provides ultimate grip in greasy or damp conditions
• High quality, heavy duty steel components
• Increased strength for withstanding the drive forces from the latest generation of high torque 1/2″ impact wrenches
• Converts standard 1/2″ impact wrenches for use with VersaDrive
Rapid-Lock Mag-Based Drill Adaptor
• Rapid-Lock single handed loading
• Improved quick release collar prevents accidental tool release caused by vibrations or contact with the work-piece
• Fits all standard 19.05 mm ( 3/4″ ) mag-based drill arbors
IMPACT RATED
ROTARY RATED
Mag-Based
Drill Adaptor
• 3 x stainless steel M8 doghead grub screws supplied per adaptor
• Fits into any standard 19.05mm ( 3/4″ ) mag-based drill arbor
Rapid-Lock 1/4″ Impact Driver Adaptor
• Rapid-Lock single handed loading
• Improved quick release collar prevents accidental tool release caused by vibrations or contact with the work-piece
• Knurled collar provides ultimate grip in greasy or damp conditions
• High quality, heavy duty steel components
• Increased strength for withstanding the drive forces from the latest generation of high torque 1/4″ hex impact drivers
• Converts standard 1/4″ impact drivers for use with VersaDrive
Rapid-Lock SDS Plus Adaptor
• Rapid-Lock single handed loading
• Improved quick release collar prevents accidental tool release caused by vibrations or contact with the work-piece
• Knurled collar provides ultimate grip in greasy or damp conditions
• High quality, heavy duty steel components
• Converts all standard SDS Plus rotary hammer drills for use with VersaDrive system (in rotary mode)
Rapid-Lock
Morse Taper Arbor
• Ideal for workshop use with radial arm drills & pillar drills
• Rapid-Lock single handed loading action
• Quick release collar that prevents accidental tool release caused by vibrations or contact with the workpiece
• Knurled collar provides ultimate grip in greasy or damp conditions
• High quality, heavy duty steel components
ROTARY RATED
Morse Taper Arbor
• 3 x stainless steel M8 grub screws supplied per adaptor
• Ideal for workshop use with radial arm drills & pedestal drill
• Also suitable for mag-based drills with morse taper capability
Rapid-Lock Extension Arbor
– 300mm
• Extends the working reach of all VersaDrive tools
• Rapid-Lock single handed loading action & can also be used in combination with other VersaDrive adaptors
• Hex shank for non-slip use in any drill chuck
• Improved quick release collar that prevents accidental tool release caused by vibrations or contact with the workpiece
• Knurled collar - ultimate grip in greasy or damp conditions
• High quality, heavy duty steel components
• Rated for impact wrench use Code:
Rapid-Lock Extension Arbor – 130mm
• Extends the working reach of all VersaDrive tools
• Rapid-Lock single handed loading action & can also be used in combination with other VersaDrive adaptors
• Hex shank for non-slip use in any drill chuck
• Improved quick release collar that prevents accidental tool release caused by vibrations or contact with the workpiece
• Knurled collar - ultimate grip in greasy or damp conditions
• High quality, heavy duty steel components
• Rated for impact wrench use
Clutched Tap Adaptor Versatile blind hole tapping
The VersaDrive clutched tap collet system is a unique method of effectively threading blind holes.
All collets work with the full range of VersaDrive taps. When the tap reaches the bottom of the hole, the clutch system will engage and stop the tap from breaking. The tap is then reversed out of the completed hole.
This system fits a 19.05mm ( 3/4″ ) mag-based drill arbor, or can be adapted for use with a 1/2″ or 3/4″ impact wrench.
Code: 120010
• Quick change system accepts all VersaDrive taps
• Collets are pre-set to the appropriate clutch settings
• Further clutch adjustment options available
• For blind hole tapping with VersaDrive spiral flute taps
• For use with variable speed, reversible mag-based drills, pedestal drills or impact wrenches
Clutched Blind Hole Tap Collet
M6-M12
M16-M24
Code: 121015-M12
Code: 121015-M24
M6-M24
Blind Hole Tapping Kits
7 x Spiral Flute Taps (Metric Coarse): M6, M8, M10, M12, M16, M20 & M24 includes 1/2″ Impact Adaptor includes 3/4″ Impact Adaptor
Code: 121015-SET12
Code: 121015-SET34
Weldon Shank Tap Collet Holder
The Impact Kits have been created to meet the demanding Australian on-site industrial and remote location hole-making challenges i.e. heavy engineering, mining, plant maintenance, construction, rail, heavy industrial and steel fabrication.
Utilises all portable tool types with a complete range of adaptors – the perfect starter kits.
Presented in a tough ABS case with cut-out foam inserts, protecting your tools from the elements in the harshest environments.
VersaDrive TurboTip® Drill Bits are stepped tip bits that drill at twice the speed of standard bits without the need for pilot drilling while cutting a perfectly round hole.
Turbo-charge your drilling performance by using this revolutionary tool with an impact wrench or impact driver. Double-hardened and titanium coated for faster drilling and reduced wear.
VersaDrive TurboTip® Drill Bits have a patented non-slip, hex shank suitable for use in any standard 1/2″ drill chuck for cordless or corded drills or used with a VersaDrive Rapid-Lock adaptor for use in a wide range of power tools such as magnetic drills.
• Specially hardened for impact wrench use
• 50% faster drilling with 30% less pressure
• Fully impact rated on structural steel
• Incredible finished hole quality
• Instant drill start with no slipping
• No ‘snatch’ when drill bit breaks through
• Fantastic tool life
• Titanium nitride coating reduces heat & increases lubricity for extended life
VersaDrive Cobalt Drill Bits are a premium grade 8% cobalt drill with fully ground flutes, 135° split point and Titanium coating for faster drilling and reduced wear.
Suitable for heavy fabrication use, this Cobalt Drill Bit can also be used to drill stainless steel, mild steel, cast iron and a wide range of other structural materials.
VersaDrive drill bits have a patented non-slip, hex shank suitable for use in any standard 1/2" drill chuck for cordless or corded drills or used with a VersaDrive Rapid-Lock adaptor for use in a wide range of power tools such as magnetic drills.
• Specially hardened for impact wrench use
• Fast drilling with minimal kick-back
• Dual hardened for impact wrench use up to 10mm (see application information)
• Precision ground flutes for easy chip clearance
• 135º split point for easy starting & high accuracy
• 8% cobalt for long life & high performance
• Titanium nitride coating reduces heat & increases lubricity for extended life
• High strength, non-slip shank design
Metric Set
4 PCE
Sizes: 6.0, 8.0, 10.0 & 12.0mm Code: 209010-SET1
Sizes: 5.0, 6.8, 8.5 & 10.2mm
Code: 209010-SET2
4.2 M5 209010-0042
5.0 M6 209010-0050
5.5 - 209010-0055
6.0 - 209010-0060
6.5 - 209010-0065
6.8 M8 209010-0068
7.0 - 209010-0070
7.5 - 209010-0075
8.0 - 209010-0080
8.5 M10 209010-0085
9.0 - 209010-0090
9.5 - 209010-0095
10.0 - 209010-0100
10.2 M12 209010-0102
10.5 - 209010-0105
11.5 - 209010-0115
12.0 M14 209010-0120
12.5 - 209010-0125
13.0 - 209010-0130
14.0 M16 209010-0140
16.0 - 209010-0160 17.5 M20 209010-0175
18.0 - 209010-0180
20.0 - 209010-0200
21.0 M24 209010-0210
22.0 - 209010-0220
7 PCE
Sizes: 5.0, 6.0, 6.8, 8.0, 8.5, 10.0 & 10.2mm
Code: 209010-SET3
Sizes: 12.0, 13.0, 14.0, 16.0, 18.0 & 20.0mm
Code: 209010-SET4
ImpactaStep Cutters
Alpha VersaDrive is designed to meet the demanding Australian on-site industrial requirements, and remote location hole-making challenges i.e. heavy engineering, mining, plant maintenance, construction, rail, heavy industrial and steel fabrication.
Utilise the convenience and power of an impact wrench. Provides fast, efficient performance while being safer to use with minimal kickback.
• 5 drill bits in one
• Enlarge holes in material up to 12mm thick
• Safety breakthrough collar to prevent injury & damage
• Fast, smooth drilling & reaming with minimal kickback
• Specially hardened for impact wrench use
VersaDrive ImpactaStep Cutters have a patented non-slip, hex shank suitable for use in any standard 1/2″ drill chuck for cordless or corded drills or use with a VersaDrive Rapid-Lock adaptor for use in a wide range of power tools such as magnetic drills.
• Titanium nitride coating reduces heat & increases lubricity for extended life Recommended Adaptors
Metric Set 3 PCE
Sizes: 8 - 16, 14 - 22 & 18 - 26mm
Code: 506010-SET1 Imperial Set 3 PCE
Sizes: 5/16 – 9/16, 9/16 – 13/16 & 13/16 – 1/16
Code: 506030-SET1
Impact Step Drills
The first step drill optimised for use with impact wrenches and impact drivers allowing the user to create holes in seconds.
Featuring a spiral flute design with self-starting drill tip, for fast, smooth drilling with a rotary drill or impact wrench and market-leading 5mm thick drilling capacity.
• Specially hardened for impact wrench use
• Market-leading 5mm thick drilling capacity
• Precision ground flutes for easy chip clearance with 135° split point angle for easy starting & accuracy
• Spiral flute design, for fast, smooth drilling with minimal kickback
• Titanium nitride coating reduces heat & increases lubricity for extended life
• High strength, non-slip shank design
VersaDrive Step Drills have a patented non-slip, hex shank suitable for use in any standard 1/2″ drill chuck for cordless or corded drills or used with a VersaDrive Rapid-Lock adaptor for use in a wide range of power tools such as magnetic drills.
VersaDrive Reamers are the perfect hole alignment and enlarging tools for metalworkers and steel erectors for keeping the job moving when a hole is misaligned or the incorrect size for the fixing.
Featuring a specially designed 6-flute cutting geometry and Titanium coating, VersaDrive Reamers are fully impact-rated and perform fastest when used with an impact wrench providing ultimate cutting performance with virtually no power tool kickback.
VersaDrive Reamers have a patented non-slip, hex shank suitable for use in any standard 1/2″ drill chuck for cordless or corded drills or used with a VersaDrive Rapid-Lock adaptor for use in a wide range of power tools such as magnetic drills.
• Specially hardened for impact wrench use
• Precision 6-flute design for smooth cutting
• Safer reaming with minimal kickback
• High grade tool steel for high accuracy & long life
• Titanium nitride coating reduces heat & increases lubricity for extended life
• Use on impact or rotary
• High strength, non-slip shank design
To maximise tool life do not attempt to increase the existing hole diameter beyond 2-3mm. If a larger, finished hole size is required, then the next size reamer should be used to ‘step up’ until the finished hole diameter is reached.
Recommended Adaptors
Supplied in sturdy plastic storage case
Metric Set
3 PCE
Sizes: 14, 18, & 22mm Code: 501030-3SET
4 PCE
Sizes: 12, 14, 18, 22, & 26mm
Code: 501030-SET
3 PCE
Sizes: 1/2, 5/8 & 3/4″
Code: 501040-3SET
5 PCE
Sizes: 1/2, 5/8, 3/4, 7/8 & 1 1/16″
Code: 501040-5SET
ImpactaTaps®
11mm NON-SLIP SHANK
HANDI PACK
Supplied in hangable plastic pack
VersaDrive ImpactaTaps® are the first and only range of taps that are suitable to be driven by impact wrenches and impact drivers, providing at least 15x faster performance than tapping by hand.
A specially designed twin-lead, cutting geometry - the dual hardening process with Titanium coating provides a fantastic solution for tapping holes in steel.
VersaDrive ImpactaTaps® have a patented non-slip, hex shank suitable for use in any standard 1/2" drill chuck for cordless or corded drills (up to M10) or used with a VersaDrive Rapid-Lock adaptor for use in a wide range of power tools such as magnetic drills. They can even be used by hand in a socket wrench.
• Specially hardened for impact wrench use
• Precision ground for high accuracy to create the perfect tapped hole
• Safer tapping with minimal kickback
• High grade tool steel for high performance & long life
• Titanium nitride coating reduces heat & increases lubricity for extended life
• High strength, non-slip shank design
Recommended Adaptors
Overall Length (OAL) mm Working Length (WL) mm ø Thread
ImpactaTaps® Metric Coarse
9 PCE TurboTip® Drill Bit & ImpactaTaps® Set
4 x TurboTip® Drill Bits: 6.8, 8.5, 10.5 & 14mm 4 x ImpactaTaps® Metric Coarse: M8, M10, M12, M16 1 x 1/2″ Impact Wrench Adaptor
Code: 328015-SET1
Metric Coarse Set
5 PCE
Sizes: M6, M8, M10, M12 & M16
Code: 308010-SET1
4 PCE
Sizes: M12, M16, M20 & M24
Code: 308010-SET2
ImpactaTaps® Metric Coarse Long Series
ImpactaTaps® Metric Coarse Oversized
Sizes:
ImpactaTaps® Metric Fine
3/4″
ImpactaTaps® BSW
3/8″
ImpactaTaps® BSPF
Coarse
Spiral Flute Tap Metric Coarse
Spiral Flute Tap Metric Coarse Set
5 PCE
Sizes: M6, M8, M10, M12 & M16
4 PCE
Sizes: M12, M16, M20 & M24
Spiral Flute Tap UNC
Spiral Flute Tap UNC Set
5 PCE
Sizes: 1/4, 5/16, 3/8, 1/2 & 5/8″
3 PCE
Sizes: 1/2, 3/4 & 1″
Combi Drill Taps
VersaDrive Combi Drill Taps are a time-saving solution for pilot drilling and tapping in one easy operation. The Titanium coating provides wear resistance and faster-cutting performance.
VersaDrive Combi Drill Taps have a patented non-slip, hex shank suitable for use in any standard 1/2" drill chuck for cordless or corded drills or used with a VersaDrive Rapid-Lock adaptor for use in a wide range of power tools such as magnetic drills.
Recommended for use with impact drivers for high drilling and tapping productivity.
Overall Length (OAL) mm Working Length (WL) mm Recommended Adaptors
• Specially hardened for impact wrench use
• Drill & tap in one easy operation
• Safer tapping with minimal kickback
• Ground flute twist drill & spiral tap creates the perfect tapped hole
• High grade tool steel for high accuracy & long life
• Titanium nitride coating reduces heat & increases lubricity for extended life
• High strength, non-slip shank design
METRIC COARSE
Metric Coarse Set
5 PCE
Sizes: M5, M6, M8, M10 & M12 Code: 301125-SET1
Imperial UNC Set
4 PCE
Sizes: 1/4, 5/16, 3/8 & 1/2″ Code: 301126-SET1
HANDI PACK
Heavy Duty ImpactaTaps® Drill Taps
VersaDrive Heavy Duty ImpactaTaps® Drill Taps are an industrial metalwork or fabrication tool for drilling and tapping heavy steel in one easy operation.
Primarily they are designed to be used with a reversible magnet drill, although they can also be adapted for use with an impact wrench to enlarge and tap existing holes.
With a drill point optimised for use in fixed drilling machines like magnetic drills or pillar drills, these are not recommended for use in a cordless drill. Where they are used with an impact wrench to enlarge and tap holes, pilot drilling is recommended with a separate drill bit.
• Specially hardened for impact wrench use
• Drill point optimised for use in fixed drilling machines including mag-based drills & pedestal drills
• Unique dual-point starting angle for easy alignment & fast cut
• Fast tapping with minimal kick-back
• Straight flute chipbreaker action for automatic chip clearance when impact tapping (check application guide)
• High-grade tool steel for high accuracy & long life
• Titanium nitride coating reduces heat & increases lubricity for extended life
• High strength, non-slip shank design
Recommended Adaptors
ø
HANDI PACK
Metric Coarse Set
4 PCE
Sizes: M12, M16, M20 & M24
Code: 301130-SET1
Imperial UNC Set
4 PCE
Sizes: 1/2, 5/8, 3/4 & 1″
Code: 301140-SET1
COARSE HANDI PACK
IMPERIAL UNC
HANDI PACK
Combination DrillSinks
The VersaDrive Combination DrillSink is an innovative combined drilling and countersinking tool to save metalworkers time and increase hole accuracy by drilling and then countersinking, fixing holes in one operation.
This combination tool provides perfect countersinking accuracy every time by locating the drilled hole in perfect alignment to the countersink. This helps prevent tool chatter and blunting, commonly found with standard countersinks.
VersaDrive Combination DrillSinks have a patented non-slip, hex shank suitable for use in any standard 1/2" drill chuck for cordless or corded drills or used with a VersaDrive Rapid-Lock adaptor for use in a wide range of power tools such as magnetic drills.
• Drill & countersink in one easy operation
• Concentricity creates the perfect countersink & leaves no sharp edges
• Unique combination prevents chattering
• Precision ground flutes for high accuracy & long life
• High-grade tool steel
• Titanium nitride coating reduces heat & increases lubricity for extended life
• High strength, non-slip shank design
Recommended Adaptors
6.8
Metric Set 4 PCE
Sizes: 8, 10, 12 & 14mm
Code: 603070-SET4
11.0
12.0
3 Flute Countersinks 90º
The VersaDrive Countersink is a premium quality countersink with fully ground flutes and Titanium coating to help reduce wear and blunting.
VersaDrive Countersinks have a patented non-slip, hex shank suitable for use in any standard 1/2" drill chuck for cordless or corded drills or used with a VersaDrive Rapid-Lock adaptor for use in a wide range of power tools such as magnetic drills.
• Specially hardened for impact wrench use up to ø 16.5mm
• Safer use with minimal kickback
• 90º point angle for countersunk bolt heads
• High-grade tool steel for high accuracy & long life
• Titanium nitride coating reduces heat & increases lubricity for extended life
• High strength, non-slip shank design
Utilise the convenience and power of an impact wrench to quickly deburr and countersink holes up to 16.5mm with minimal torque kickback against the operator.
Recommended Adaptors
Metric Set
5 PCE
Sizes: 12.4, 16.5, 20.5, 25.0 & 31.0mm
Code: 603060-5SET
Imperial Set
4 PCE
Sizes: 3/8, 1/2, 5/8 & 1″
Code: 603065-5SET
PACK
than standard holesaws
TCT Hole Cutters
11mm NON-SLIP SHANK
HANDI PACK Supplied in hangable plastic pack
VersaDrive TCT Hole Cutters are a high performance solution for cutting larger diameter holes quickly and effectively.
These are rapidly becoming the go-to alternative solution for fabricators and steel erectors needing to drill through heavy steel in locations and on projects where a rotary drill is more convenient and possibly safer than a magnetic drill.
VersaDrive TCT Hole Cutters have a patented non-slip, hex shank suitable for use in any standard 1/2" drill chuck for cordless or corded drills or used with a VersaDrive Rapid-Lock adaptor for use in a wide range of power tools such as magnetic drills.
• Massive 70mm reach with 55mm depth of cut
• Premium grade Sandvik tungsten carbide teeth for the highest performance
• Perfect for drilling in remote locations
• Ideal for use with cordless drills, drill presses & mag-based drills
• One piece design includes arbor & (replaceable) pilot drill / pin
• Can be combined with a MultiSink® to broach & countersink in one operation v(see MultiSink® Combination Tools pg 46)
• Triple cut carbide teeth
• High strength, non-slip shank design
• Spring loaded pilot drill: centres & stabilises cutter during drilling & ejects metal slug upon completion
2 x Pilot Drills 6.35mm (d1) for 12 & 13mm Hole Cutters Supplied without ejection spring Code: 101030P-0130
2 x Pilot Drills 6.35mm (d1) for 14 – 80mm Hole Cutters Supplied with ejection spring Code: 101030P-0001
2 x Pilot Pins 6.35mm (d1) for use with magnet broaching tools Code: 101030P-0003
Extra Long TCT Hole Cutters
Extra Long reach version of the popular VersaDrive Hole Cutter.
Ideal for applications where a metal plate is encountered amongst wood joists or where both sides of a steel beam require drilling.
These are rapidly becoming the go-to solution for fabricators and steel erectors needing to drill through heavy steel in locations and on projects where a rotary drill is more convenient and safe than a magnetic drill.
• Massive 120mm reach with 100mm depth of cut
• Premium quality tungsten carbide teeth for the highest performance
• Perfect for drilling box section with inaccessible sides
• Ideal for use with cordless drills, drill presses & mag-based drills
• One piece design includes arbor & (replaceable) pilot drill / pin
• Can be combined with a MultiSink to broach & countersink in one operation
• Triple cut carbide teeth
• High strength, non-slip shank design
• Spring loaded pilot drill: centres & stabilises cutter during drilling & ejects metal slug upon completion
CarbideMax® Ultra Broach Cutters are specifically designed for long-life performance in the toughest broaching jobs on the planet, including Hardox® steel.
The specialist Ultra coating is proven to significantly increase tool life, making Ultra products the perfect solution in situations requiring high-performance durability, prolonged use or machining extremely hard materials.
They are produced from premium-grade materials and coated using a range of state-of-the-art, high-temperature surface coatings.
• Ultra coated for optimum performance & lifespan
• Increased wear resistance in the hardest materials
• Elaborate tool geometry for faster, quieter cutting
• Chatter free performance when used correctly
• Highest quality carbide teeth
• Individually brazed cutting teeth
• Up to 55mm depth of cut
• Standard 19.05mm Weldon shank
METRIC HANDI PACK
12.0 108070-0120*
14.0 108070-0140*
16.0 108070-0160*
17.0 108070-0170
17.5 108070-0175
18.0 108070-0180
19.0 108070-0190
20.0 108070-0200
21.0 108070-0210
22.0 108070-0220
23.0 108070-0230
24.0 108070-0240
25.0 108070-0250
26.0 108070-0260
26.5 108070-0265
27.0 108070-0270
28.0 108070-0280
29.0 108070-0290
30.0 108070-0300
31.0 108070-0310
32.0 108070-0320
33.0 108070-0330
34.0 108070-0340
35.0 108070-0350
36.0 108070-0360
37.0 108070-0370
38.0 108070-0380
39.0 108070-0390
40.0 108070-0400
41.0 108070-0410
42.0 108070-0420
43.0 108070-0430
44.0 108070-0440
45.0 108070-0450
46.0 108070-0460
47.0 108070-0470
48.0 108070-0480
49.0 108070-0490
50.0 108070-0500
51.0 108070-0510
52.0 108070-0520
53.0 108070-0530
54.0 108070-0540
55.0 108070-0550
56.0 108070-0560
57.0 108070-0570
58.0 108070-0580
59.0 108070-0590
60.0 108070-0600
Metric Set
5 PCE
Sizes: 12, 14, 18, 22, 26mm & Pilots
Code: 108070-SET*
Sizes: 18, 20, 22, 24, 26mm & Pilots
Code: 108070-SET2
2 x Pilot Pins
6.34mm x 103mm
12 – 17mm cutter size
Code: 108020P-0170
2 x Pilot Pins
7.98mm x 103mm 18 – 60mm cutter size
Code: 108020P-0600
Supplied in hangable plastic pack
Extra Long CarbideMax® Ultra Broach Cutters
Extra Long CarbideMax® Ultra Broach Cutters are specifically designed for long-life performance in the toughest broaching jobs on the planet, including Hardox® steel.
The specialist Ultra coating is proven to significantly increase tool life, making Ultra products the perfect solution in situations requiring high-performance durability, prolonged use or machining extremely hard materials. They are produced from premium-grade materials and coated using a range of state-of-the-art, high-temperature surface coatings.
• Ultra coated for optimum performance & lifespan
• Increased wear resistance in the hardest materials
• Elaborate tool geometry for faster, quieter cutting
• Chatter free performance when used correctly
• Highest quality carbide teeth
• Individually brazed cutting teeth
• Up to 100mm depth of cut
• Standard 19.05mm Weldon shank
110mm
ø diameter
HANDI PACK
3/4″ WELDON SHANK
METRIC HANDI PACK
16.0 108090-0160
18.0 108090-0180
19.0 108090-0190
20.0 108090-0200
21.0 108090-0210
22.0 108090-0220
23.0 108090-0230
24.0 108090-0240
25.0 108090-0250
26.0 108090-0260
27.0 108090-0270
28.0 108090-0280
29.0 108090-0290
30.0 108090-0300
32.0 108090-0320
33.0 108090-0330
34.0 108090-0340
35.0 108090-0350
36.0 108090-0360
38.0 108090-0380
39.0 108090-0390
40.0 108090-0400
41.0 108090-0410
42.0 108090-0420
43.0 108090-0430
44.0 108090-0440
45.0 108090-0450
46.0 108090-0460
47.0 108090-0470
48.0 108090-0480
49.0 108090-0490
50.0 108090-0500
51.0 108090-0510
52.0 108090-0520
54.0 108090-0540
55.0 108090-0550
56.0 108090-0560
57.0 108090-0570
58.0 108090-0580
59.0 108090-0590
60.0 108090-0600
2 x Pilot Pins
6.34mm x 155mm 14 – 17mm cutter size Code: 108040P-0171
2 x Pilot Pins
7.98mm x 155mm 18 – 60mm cutter size Code: 108040P-0600
For countersinking bolt holes from 16 - 26mm diameter. Use MultiSink® with variable speed magnet drill. The speed must be reduced when countersinking.
MultiSink® Combination Countersink Tools
2 x Pilot Pins
6.34mm x 145mm
14 – 17mm cutter size
Code: 101030P-0003
The MultiSink® is a worldwide unique new Combination Countersink Tool designed and developed for use with magnetic drills. The tool is designed to combine with the VersaDrive product range to broach and countersink, drill and countersink, tap and countersink or even drill, tap and countersink in one operation - providing huge time-saving benefits.
The MultiSink® is available in HSS and TCT (Tungsten Carbide Tipped) versions. The HSS MultiSink® features a Titanium nitride coating which reduces heat and increases lubricity for extended life whilst the TCT version is specifically designed for countersinking Inox and the hardest structural steels.
• Innovative combination countersinking tool
• Save time completing countersunk holes
• Broach & countersink in one operation
• Operations involving tapping require a magnet drill with variable speed & reverse features
• For pre-drilled holes, the MultiSink® should always be used with a pilot to avoid damage
• When used to drill or broach & countersink or for multiple operations e.g. drill/tap/ countersink, it is important to use the correct RPM for each separate operation
• Drill & countersink in one operation
• Tap & countersink in one operation
• Drill, tap & countersink in one operation
Overall Length (OAL) mm
CARBIDEMAX® ULTRA HANDI PACK
CARBIDEMAX® TCT HANDI PACK
PILOT
HANDI PACK
For pre-drilled holes, the MultiSink® should always be used with a pilot to avoid damage.
Select the correct size pilot based on the hole size.
Securely locate and fasten shank inside the MultiSink®.
SINKS
COUNTERSINK FEEDS & SPEEDS
To determine optimum speed, start at the lower end of the speed range, then increase the speed until performance is maximised. It is important not to operate at an excessive RPM as chattering may occur and the cutting area can overheat and become prematurely dull.
TIP: Countersinking should generally be performed slower than calculated RPM, sometimes at 25% of the surface speed depending on material/machining conditions.
Countersink RPM Selection using the 1/3rd Rule:
Using the simple rule of 1/3 of the speed of the countersink diameter, will work for most countersinking and counterboring operations. Simply divide the recommended RPM for the Diameter by 3.
= 1000 x Vc π x D Countersink RPM formula
Vc= Surface Speed m/min
π = 3.14
D= Tool Diameter
For example, to cut aluminium with a 20.5mm 3 flute countersink
1000 x 61
3.14 x 20.5 = 947.64 RPM
Now use the 1/3rd rule:
Divide 947.64 by 3
947.64 ÷ 3 = 315.88
Countersink RPM 315.88
COUNTERSINKING TROUBLE SHOOTING
PROBLEM CAUSE SOLUTION
Incorrect feeds & speeds
Excessive cutting edge wear
Chipping
Rough cutting edge
Insufficient coolant
Poor chip removal
Re-cutting work hardened chips
Vibration
Excessive cratering
Abrasive material
Short tool life
Hard materials
Insufficient chip room
Delayed resharpening
Feed too light
Glazed finish
Dull cutting edge
Insufficient clearance
Dull cutting edge
Rough finish
Chattering
Wrong feeds & speeds
Insufficient machine horsepower
Wrong feeds & speeds
Increase feed - especially when machining ductile or free machining materials, also try reducing speed
Lightly hone cutting edge with fine grit diamond hone
Increase coolant flow – review type of coolant
Use tool with larger flute space – larger diameter or fewer flutes reducing speed
Increase coolant flow & clear chips regularly by retracting tool
Increase rigidity of set-up, especially worn tool holders
Increase speed or decrease feed flutes reducing speed
Prompt resharpening to original geometry will increase tool life
Increase feed
Resharpen tool to original geometry
Resharpen tool with more clearance
Resharpen to original tool geometry
Increase speed – also try reducing feed
Use tool with fewer flutes as correct feeds & speeds must be maintained
Resharpen tool with more clearance
Reduce speed (RPM) & Increase Feed
Fully ground M2 HSS-Co8 increases strength & countersink life
HSS COBALT TiN COATING 3 Flute 90° Countersink
Designed for long-lasting results in the toughest materials
• Fully ground M2 HSS-Co8 increases strength & countersink life
• Titanium nitride coating reduces heat & increases lubricity for extended life
• 3 flute design provides clean & fast countersinking & deburring with a cordless drill coating with
TiN coating reduces heat & increases lubricity for extended life CARDED Supplied in hangable card
3 flute design provides clean & fast countersinking
HSS COBALT
1 Flute 90° Countersink
Single flute construction provides less aggressive and slower cutting than multi-flutes, therefore reducing the risk of chattering permitting optimum performance for the handyman and portable power tools.
• Simple to sharpen by grinding the face of the flute
• Fully ground M42 HSS-Co8 increases strength & countersink life
HSS COBALT 3 Flute 90° Countersink
Three flute construction reduces chip load and controls chatter, which permits higher feed rates. Recommended machine use for accurate speed and feed rates for optimum results.
• Fully ground M42 HSS-Co8 increases strength & countersink life
Countersinking & deburring in low density materials
Countersinking & deburring in high density materials
HANDI PACK Supplied in hangable plastic pack
HSS AL 5 Flute 90° Countersink
Five flute construction provides optimum stability in hard materials for fast productivity with a fine finish. Perfect for stainless steel. Recommended machine use for accurate speed and feed rates for optimum results.
• Fully ground HSS-AL increases strength & countersink life
HSS
COBALT Cross Hole 90° Deburrer Countersink
The cross hole construction is the most universal product suiting the widest range of materials. Optimum deburrer results are obtained in ferrous and non-ferrous metals. Countersinking optimum results are obtained in softer materials such as wood or plastic, however fluted countersinks are more suited for countersinking hard metals.
• Fully ground M42 HSS-Co8 increases strength & countersink life
Countersinking & deburring
chattering
Countersinking & deburring
6 PCE 3 Flute 90° Countersink Set
Metal Case Set
Head ø Sizes: 6.3, 8, 10, 12, 16 & 20mm
Code: CS3-SET6
4 PCE 5 Flute 90° Countersink Set
Head ø Sizes: 8, 12, 16 & 20mm
Code: CS5-SET4
3 PCE Cross Hole 90° Deburrer Countersink Set
Head ø Sizes: 10, 14 & 21.5mm
Code:
HSS
Stepped Drill Bits
Drills precise stepped holes for director screws
Stepped drill bits are designed to pre-drill clearance holes through the first piece of material and pilot holes for the threads in the second piece of material.
CARDED
Supplied in hangable card
Drill & Countersink
HSS Drill & Countersink
Supplied in hangable card
Free-spinning stop collar with rubber o-ring protects the work surface from marks and scratches. When the collar stops spinning, the hole is complete.
and
Parabolic High Speed Steel (HSS) drill bit with improved chip extraction, allows for increased feed rates & shorter cycle times
Adjustable countersink depth suitable for flush mounting & deep enough to accommodate a plug
Packaged with a hex key
The ultimate all-in-one, single drilling & countersink tool for timber decking
TCT Countersink
• Tungsten Carbide Tipped (TCT) countersink for clean cutting & 3 times life
• 2 flutes
Drill & Countersink
Parabolic Pilot Drills
Combination
• Working Thickness up to 3.5mm thick
• Drill, thread & bolt all in one clean, fast process
• 135° split point cuts faster & reduces wandering
• Titanium nitride coating reduces heat & increases lubricity for extended life
1/4″
Combination
Drill & Tap Set
25 PCE CONTAINS:
13 x Combination Drill & Taps
Metric Coarse: M3 – M10
UNC: 6G – 12G & 1/4″ – 3/8″
12 x Hex Drive Drill Bits
2.0 – 6.5mm
Sturdy plastic storage case
Code: CDT25PB
CARDED
Supplied in hangable card
Tap type indicator area to distinguish taper, intermediate & bottoming taps
European raw material, unique composition including high levels of Chromium, Vanadium & Nickel
Precision hardened to 60HRC significantly outlasts & outperforms standard carbon taps
Carbon Xtra Taps
• Manufactured from premium European raw material
• With a unique composition including high levels of Chromium, Vanadium & Nickel
• Precision hardened to 60HRC producing a tap that significantly outlasts & outperforms standard carbon taps
529 Specifies the general dimensions of short machine taps & hand taps
228 Specifies the requirements for thread form, dimensions, tolerances & designation for fastening pipe threads
TAPER TAPS have a lead of eight threads and are used as a starting tap in difficult or high precision holes. Identified by the single ring on the shaft near the driving square.
Supplied in hangable card
INTERMEDIATE TAPS have a lead of four threads and are used in most general purpose applications. Identified by the two rings on the shaft near the driving square.
HANDI PACK
Supplied in plastic pack
BOTTOMING TAPS have a lead of two threads and are used when tapping blind holes. Usually preceded by a taper or intermediate tap. Identified by their plain shaft, they have no rings on the shaft near the driving square.
Driving square
Overall Length (OAL) ø Thread
TPI (Threads Per Inch)
European raw material, unique composition including high levels of Chromium, Vanadium & Nickel
Precision hardened to 60HRC significantly outlasts & outperforms standard carbon dies
Carbon Xtra Dies
• Manufactured from premium European raw material
• With a unique composition including high levels of Chromium, Vanadium & Nickel
• Precision hardened to 60HRC producing a die that significantly outlasts & outperforms standard carbon dies
529 Specifies the general dimensions of short machine taps & hand taps
228 Specifies the requirements for thread form, dimensions, tolerances & designation for fastening pipe threads
BUTTON DIES are used in a die wrench for cutting new threads. DIE NUTS are are used with a wrench or socket spanner to clean or resize existing damaged threads.
BUTTON DIES
Carbon
METRIC COARSE ISO
M2 0.40
M3 0.50
M4 0.70
BDMCC020-1
BDMCC040-1
BDMCC040-1.5
M5 0.80 BDMCC050-1 BDMCC050-1.5
M6 1.00
M7
M8 1.25
BDMCC070-1 BDMCC070-1.5
BDMCC080-1 BDMCC080-1.5
M9 1.25 BDMCC090-1 BDMCC090-1.5
M10 1.50 BDMCC100-1 BDMCC100-1.5 BDMCC100-2
M11 1.50
M12 1.75 BDMCC120-1 BDMCC120-1.5 BDMCC120-2
M14 2.00 BDMCC140-1.5 BDMCC140-2
M27
MF12 1.25
MF12 1.50
MF14 1.25
MF14 1.50
MF16 1.50
MF18 1.50
MF20 1.50
MF22
MF24
MF25
MF32
BDMCC110-1 BDMCC110-1.5 CBDMCC110-1 CBDMCC110-1.5
DNMCC180
BDMCC220-2 DNMCC220
M24 3.00 BDMCC240-2 DNMCC240
BDMFC120125-1 BDMFC120125-1.5
BDMFC120150-1 BDMFC120150-1.5
BDMFC140125-1.5
BDMFC140150-1.5
BDMFC120125-2
BDMFC140125-2
BDMFC140150-2
DNMFC140150
BDMFC160-2 DNMFC160
BDMFC180-2 DNMFC180
BDMFC200-2 DNMFC200
BDMFC220-2 DNMFC220150
BDMFC240-2 DNMFC240
BDMFC250-2 DNMFC250
CBDMFC140125-1.5
CBDMFC140150-1.5
DIE – HANDI PACK DIE – CARDED
CBDMFC120150-2
CBDMFC140125-2
CBDMFC140150-2
CBDMFC160-2
UNC ISO 529 TAPS – HANDI PACK
1
5G 40
6G 32
8G 32
10G 24
12G 24
3/16″
1/4″ 20
5/16″ 18
3/8″ 16
7/16″ 14
1/2″ 13
9/16″ 12
5/8″
5G 44
6G 40
8G 36
10G 32
12G 28
3/16″ 32 (UNS)
1/4″ 28
5/16″ 24
3/8″ 24
7/16″ 20
1/2″ 20
9/16″ 18
5/8″ 18
3/4″ 16
7/8″ 14
1″ 12
BDUNCC5G-1
BDUNCC6G-1
BDUNCC8G-1
BDUNCC10G-1
BDUNCC12G-1
DIE – HANDI PACK
CBDUNCC5G-1
CBDUNCC6G-1
CBDUNCC8G-1
CBDUNCC10G-1
CBDUNCC12G-1
BDUNCC12-1
BDUNFC5G-1
BDUNFC6G-1
BDUNFC8G-1
BDUNFC10G-1
BDUNFC12G-1
BDUNFC316-1
BDUNFC14-1
BDUNFC516-1
BDUNFC38-1
BDUNFC716-1
BDUNFC12-1
BDUNFC516-1.5 DNUNFC516
BDUNFC38-1.5
BDUNFC716-1.5
BDUNFC12-1.5
BDUNFC916-1.5
BDUNFC58-1.5
DNUNFC716
BDUNFC12-2 DNUNFC12
BDUNFC916-2 DNUNFC916
BDUNFC58-2 DNUNFC58
BDUNFC34-2 DNUNFC34
BDUNFC78-2 DNUNFC78
BDUNFC1X12-2 DNUNFC1X12 14
1 1/8″ 12
1 1/4″ 12
1 1/2″ 12
1 3/8″ 12
DNUNSC1X14
DNUNFC1-18
DNUNFC1-14
DNUNFC1-12
DNUNFC1-38
CBDUNFC716-1 CBDUNFC716-1.5
CBDUNFC12-1 CBDUNFC12-1.5
DIE – CARDED
CDNUNFC516
CDNUNFC38
CDNUNFC716
CDNUNFC12
Threading | Carbon Xtra Taps
BSW
1/8″ 40
5/32″ 32
3/16″ 24
1/4″ 20
5/16″ 18
3/8″ 16
7/16″ 14
1/2″ 12
9/16″ 12
5/8″ 11
3/4″ 10
7/8″ 9
1″ 8
1 1/8″ 7
1 1/4″ 7
1 3/8″ 6
1 1/2″ 6
1 3/4″ 5
BDBSWC18-1
BDBSWC532-1
BDBSWC316-1 BDBSWC316-1.5
BDBSWC516-1 BDBSWC516-1.5
BDBSWC716-1
BDBSWC12-1
BSF ISO 529
3/16 32
1/4 26
5/16 22
3/8 20
7/16 18
1/2 16
9/16 16
5/8 14
3/4 12
7/8 11
1 10
BDBSFC316-1
BDBSFC14-1
BDBSFC516-1
BDBSWC716-1.5
BDBSWC12-1.5
BDBSWC916-1.5
BDBSWC58-1.5
BDBSWC12-2
BDBSWC916-2
BDBSWC58-2
BDBSWC34-2
BDBSWC78-2
BDBSWC1-2
DNBSWC716
DNBSWC12 CBDBSWC12-1
DNBSWC916
DNBSWC58
DNBSWC34
DNBSWC78
DNBSWC1
DNBSWC1-18
DNBSWC1-14
DNBSWC1-12
DNBSWC1-34 2″ 4.5
DNBSWC2
DIE – HANDI PACK
BDBSFC14-1.5
BDBSFC516-1.5
BDBSFC38-1 BDBSFC38-1.5
BDBSFC716-1
BDBSFC716-1.5
BDBSFC12-1.5
BDBSFC12-2
DNBSFC316
DNBSFC14
DNBSFC516
DNBSFC38
DNBSFC716
DNBSFC12
BDBSFC916-2 DNBSFC916
BDBSFC58-2 DNBSFC58
BDBSFC34-2 DNBSFC34
BDBSFC78-2 DNBSFC78
BDBSFC1-2 DNBSFC1
CBDBSWC716-1 CBDBSWC716-1.5
DIE – HANDI PACK DIE – CARDED
CDNBSWC18
CDNBSWC532
CDNBSWC316
CDNBSWC14
CDNBSWC516
CDNBSWC38
CDNBSWC716
CDNBSWC12
BSW British Standard Whitworth
TAPS – HANDI
NPT
TAPS – HANDI PACK
TAPS – CARDED
TAPS – HANDI PACK
TAPS – CARDED
BSPF ISO 228
1/8″ 28
1/4″ 19
3/8″ 19
1/2″ 14
5/8″ 14
3/4″ 14
7/8″ 14
1″ 11
1 1/4″
1 1/2″
Thread
1/8″ 28
1/4″ 19
3/8″ 19
1/2″ 14
3/4″ 14
DIE – HANDI PACK
BDBSPFC18-2
BDBSPFC14-2
BDBSPFC38-2
BDBSPFC12-2
BDBSPFC58-2
BDBSPFC34-2
BDBSPFC78-2
BDBSPFC1-2
DIE – HANDI PACK
BDBSPTC18-2
BDBSPTC14-2
BDBSPTC38-2
BDBSPTC12-2
BDBSPTC34-2
DNBSPFC18
DNBSPFC14
DNBSPFC38
DNBSPFC12
DNBSPFC58
DNBSPFC34
DNBSPFC1
DNBSPTC18
DNBSPTC14
DNBSPTC38
DNBSPTC12
DNBSPTC34 1″ 11
1 1/4″
1 1/2″ 2″
Thread
1/8″ 27
1/4″ 18
3/8″ 18
1/2″ 14
3/4″ 14
1″
1 1/4″
DIE – HANDI PACK
BDNPTC18-2
BDNPTC14-2
BDNPTC38-2
BDNPTC12-2
BDNPTC34-2
DNBSPTC1
BSPF British Standard Pipe Fitting | BSP (G Series)
BSPT British Standard Pipe Taper | Rc Series Pipe Taper
NPT National Pipe Taper
Precision manufactured in Europe to ISO529 standards
Tap type indicator area to distinguish taper, intermediate & bottoming taps
HSS Taps
• Alpha HSS Hand Taps are precision manufactured in Europe to ISO529 standards
• HSS Hand Taps are general purpose taps suitable for hand & machine operation, & are suitable for production use
• 2N Tolerance for optimum thread fit that balances fastener performance, manufacturing, economy & convenience
529 Specifies the general dimensions of short machine taps & hand taps
228 Specifies the requirements for thread form, dimensions, tolerances & designation for fastening pipe threads
Specifications & gauges for unified screw threads & pipe threads
B1.20.1
TAPER TAPS have a lead of eight threads and are used as a starting tap in difficult or high precision holes. Identified by the single ring on the shaft near the driving square.
CARDED
Supplied in hangable card
HANDI PACK
Supplied in plastic pack
INTERMEDIATE TAPS have a lead of four threads and are used in most general purpose applications. Identified by the two rings on the shaft near the driving square.
BOTTOMING TAPS have a lead of two threads and are used when tapping blind holes. Usually preceded by a taper or intermediate tap. Identified by their plain shaft, they have no rings on the shaft near the driving square.
square Overall Length (OAL)
ø Thread
TPI (Threads Per Inch)
METRIC COARSE ISO 529
TAPS – HANDI PACK
– CARDED
M3.5
1
1
UNF ISO 529
HANDI PACK
Unified National Coarse
BSF
HANDI PACK
BSW British Standard Whitworth
HANDI PACK
HANDI PACK
HANDI PACK
BSPF British Standard Pipe Fitting | BSP (G Series)
BSPT British Standard Pipe Taper | Rc Series Pipe Taper
NPT National Pipe Taper
NSPF National Pipe Straight Fuel | Dryseal
Liquid GOLD Cutting Fluid
• Handy squeeze bottle
• Improves overall tool performance
• Non-flammable
• Environmentally safe
• Biodegradable ingredients
• Easy to use & clean up
Code: ATL005
Code: ATL001
HSSE Machine Taps
METRIC COARSE DIN
HANDI PACK
Supplied
METRIC FINE DIN 371 HANDI PACK
Spiral POINT Taps also known as 'Gun Taps' are very effective at clearing swarf by directing ('shooting') it forward in front of the tap SWARF
HANDI PACK
Spiral FLUTE Taps are commonly used in blind holes where the thread is required at the base of the hole & clears swarf by directing behind the tap
HANDI PACK
HANDI PACK
Supplied in plastic pack
UNC Unified National Coarse
SWARF
Hand Tap Sets
Containing genuine Alpha hand taps and wrenches, the new range of Tap Sets are designed for the expert user. Manufactured to ISO standards, Alpha taps are professional quality engineered for precision internal threading.
10 x Taper Taps
1/4″ x 20 5/16″ x 18 3/8″ x 16 7/16″ x 14 1/2″ x 13 9/16″ x 12
5/8″ x 11 3/4″ x 10 7/8″ x 9 1″ x 8
10 x Bottoming Taps
1/4″ x 20 5/16″ x 18 3/8″ x 16 7/16″ x 14
1/2″ x 13 9/16″ x 12 5/8″ x 11 3/4″ x 10
x
x Bottoming Taps
x Tap Wrench T Handle
x Tap Wrench Bar Handle
x Bottoming Taps
x 2.5 M24 x 3.0
Accessories: 1 x Tap Wrench T Handle 1 x Tap Wrench Bar Handle
12 PCE
Button Die Sets
Containing genuine Alpha button dies and wrenches, the new range of Die Sets are designed for the expert user. Manufactured to ISO standards, Alpha dies are professional quality engineered for precision external threading.
Die Set
Metric Coarse Die Set
Chamfer External Deburrer
• Repairs & deburrs threads 3 – 20mm
• Fast & convenient – Quickly repairs & deburrs threads
• Three cutting edges (M2 HSS) for smooth deburring & long life
• Machined aluminium alloy body for smooth, vibration free running
T-Tap Wrench
Keyless Tapping Chuck
Suits hand & machine taps with a square shank
• Incorporated twist chuck removes the need for a hex key
• Allows fast & convenient use of hand & machine taps in a corded or cordless drill
• Square jaw chuck effectively grips square tap shanks for precise & accurate threading
Diamond segment tip reduces cutting temperature for 10x longer working life
Wide slotted design for increased visibility while
1/4″ QUICK CHANGE
Specialty
Core Bits
Slotted design for increased visibility while cutting & fast plug removal Tungsten carbide tip stays sharper longer
Wax
Diamond Core Bits
Glass & Tile Spearpoint Drills
Diamond composite technology enables the bit to be dressed for optimum performance
• Diamond segment tip reduces cutting temperature for 10x longer working life
• Diamond composite technology enables the bit to be dressed for optimum performance
• Wide slotted design for increased visibility while cutting & fast plug removal
CARDED
Supplied in hangable card
Plastic Case Drill Set with drilling guide & BONUS dressing stone
Sizes: 6mm (x2), 8mm, 10mm & 12mm
Code:
Slotted design for increased visibility while cutting & fast plug removal (sizes 20mm – 35mm)
Wax filled core aids cooling & lubricates, eliminating the need for water (sizes 6mm – 12mm)
Diamond Core Bits
Diamond coated design reduces cutting temperature for 5 times longer working life
Vacuum Brazed Diamond Tip
Overall Length (OAL)
Shank
STRAIGHT SHANK
Glass & Tile
Spearpoint Drills
CARDED TRADE PACK
FOCUS TRADES
SDS ROTARY HAMMER DRILL
SDS ROTARY HAMMER DRILL
SDS ROTARY HAMMER DRILL
Tungsten
GERMANY MADEIN
Hole Accuracy
Made in Germany & PGM Certified for guaranteed hole accuracy
Reinforced solid head design provides accurate drill centring & prevents jamming when drilling rebar
REO HEAD
SDS Plus REO
Solid Head 4 Cutter
Reo Head delivers up to 6X longer life in concrete with rebar
*Compared to professional 4-cutter SDS drills
Highest quality solid carbide head with reinforced shoulders for higher breaking power, impact resistance & faster drilling. (Up to 15% faster than professional 4-cutter SDS drills)
Solid Head Performance Test
Superior flute design aids drilling speed, removes dust faster & delivers up to 20% more holes per charge with battery SDS drills
METRIC HANG TAG CARDED
5.0
115 50 SPZ050115S CSPZ050115S
165 100 SPZ050165S CSPZ050165S
265 200 SPZ050265S CSPZ050265S
5.5 115 50 SPZ055115S CSPZ055115S
165 100 SPZ055165S CSPZ055165S
SDS Plus REO
Solid Head 4 Cutter REO HEAD
• Solid carbide head for fast & accurate drilling performance
• Superior head design prevents jamming when drilling through rebar
Concavely formed cutting faces ensure fast removal of drilling dust.
100 SP160160G
150 SP160210G
200 SP160260G
SP160310G
SP160450G
SP160600G
SP160800G
SP1601000G
Distinct and aggressive centring tip allows for active centring and optimal guidance while drilling.
150 SP200200G
250 SP200300G
400 SP200450G
550 SP200600G
200 SP220250G
400 SP220450G
SP220600G
SP230450G
200 SP240250G
SP240450G
SP250250G
Innovative head design with short, straight flute entrance assures extremely fast progress providing a smooth and stable drilling process.
Wear markers indicate if the drill bit is still suited for drilling holes for plug and anchor fixtures.
Plug
Anchor TRADE
SDS Plus 2 Head Cut TRADE
Strengthened flute
SP080110V*
2 HEAD CUT
Quality 2 head design for the discerning tradesman or handyman
SP130210V*
SP140210V*
SP140260V*
SP140450V*
SP150260V*
SP160160V*
SP160210V*
SP160260V*
SP200200V*
SP200310V*
SP220250V*
SP220450V*
SP220600V*
SP260260V*
SDS ROTARY
HAMMER DRILL
TCT Countersink
Gauge Drill Bits
• Drills & countersinks in one process
• Designed to save time installing CFC & Blueboard etc. by easily countersinking screw heads
• Tungsten carbide tipped for extended life
BLUE
Multi-Material Drill Bits
Sharpened tungsten tipped for superior performance across a range of materials
Supplied in hangable
Sharpened tungsten tipped for superior performance across a range of materials
TCT
Straight Shank Masonry Drill Bits
• Tungsten carbide tipped for longevity
• Suitable for rotary & impact drilling
• Made in Germany
50 PCE TCT Straight Shank Masonry Drill Bits
Code: MA030070G50
TCT
Straight Shank
Masonry Drill Bits
Tungsten carbide tipped for
• Tungsten carbide tipped for longevity
• Suitable for rotary & impact drilling
SF MA030065
SF MA035075
SF MA040075
SF MA045065
SB MA045150
SF MA050085
SB MA050150
MA055085
SB MA055150
MA060100
MA060150
SF MA065100
SB MA065150
MA065300
SF MA070100
SF MA080120
SB MA080150
DB MA080300
SF MA100120
SB MA100150
MA100400
MA140210
MA160150
Masonry Drill Bit Sets | Specialty & Masonry
Tungsten carbide tipped for longevity Strengthened flute Strengthened flute
Unique 4 head geometry ensures precision drill holes
5 PCE
4 Head Cut SDS Plus Zentro® Set
Contains: 5, 6, 6.5, 8 & 10mm (OAL 160mm)
Code: SPZSET-5
Sharpened tungsten tipped for superior performance across a range of materials
5 PCE Hex Shank Masonry Drill Set
Contains: 3 x 95mm, 5 x 105mm, 6 x 115mm, 6.5 x 115mm & 8 x 125mm
Code: UNIHEXSET5
Tungsten carbide tipped for longevity
5 PCE
2 Head Cut SDS Plus Drill Set
Contains: 5, 6, 6.5, 8 & 10mm (OAL 160mm)
Code: SPSET-5
Tungsten carbide tipped for longevity
5 PCE TCT Straight Shank Masonry Drill Set
Contains: 6, 6.5, 8, 10 & 12mm (OAL 150mm)
Code: MA-SET5
SDS Max Core Cutter
New generation core bit
Aggressive tooth geometry & dynamic outside cutting ring for optimised performance when drilling into rebar
Roof shaped carbide teeth for fast drilling Increased core thickness for maximum break resistance
Massive centring bit with 3-cutter geometry for:
• precise drilling
• optimised performance when drilling in rebar
• extreme break-resistant performance
Optimised flute design removes debris efficiently
CORE CUTTER
CCC45X550*
CCC55X310*
CCC55X550*
CCC65X310*
CCC65X550*
CCC80X310*
CCC80X550*
Hollow Core Cutter
• Asymmetrical tooth arrangement produces different impact patterns of the teeth, resulting in higher efficiency & faster drilling progress
• Sharp tooth cutting edge geometry for extremely fast drilling progress & clean drilled holes
• Easy removal of the drill core & separation of the core bit from the adapter
• Increased carbide tip protrusion & chamfer on the toothed crown prevent jamming of the drill bit in the drilled hole
• Centring drill bit for easy, precise spot drilling
• Special set screw with internal hexagon prevents the loosening of the centring drill bit during drilling
Hollow Core Bit
SDS Plus Shank Adaptor
Centring Pilot Drill
Chisels & Plug Anchor TRADE
SDS Max Dustless Masonry Drill Bit
For use in SDS Max Rotary Hammer Drills with separate dust extraction.
Reduces labour costs and removes hazardous dust for a cleaner and safer work environment.
• 4 cutter tungsten tips
• Dual dust extraction holes
• Visible wear marks
• Swivel universal dust extractor adaptor
1/2" x 14.5” SDS Plus Dustless Masonry Drill Bit
Tungsten carbide tipped for longevity
Turn your IMPACT DRIVER into an SDS PLUS drill
• Allows fast & convenient use of drill bits with an SDS Plus shank in a corded or cordless drill with hammer action
• Quick release holder for efficient drill bit changing
DRECONNECT
Adaptor System
Allows any SDS drill to take any SDS Max attachment & extends the reach of SDS Max tools
• No energy loss normally encountered in conventional adaptor systems & full transmission of energy to the drill bit tip
• No weak points & therefore no breakages due to excessive strain in the coupling area
Ideal for Alpha’s SDS Max range: Zentro® 4 HEAD CUT, core cutters & chisels
Plus & SDS Max bits in hammer drills
Modern heavy rotary hammer drills have an impact force of 19 joules and more, so it is important to use the right tool for the desired outcome. Complex applications, such as drilling on reinforcement, require specific handling of tools and machines.
These recommendations ensure that the user gets the best possible drilling results for the most diverse applications (material, diameter, drilling depth etc) as well as the maximum service life of tool and machine.
REINFORCEMENT DRILLING
INSTRUCTIONS FOR HAMMER DRILLING STOP
1. Regular ventilation, i.e. remove additional drilling dust by pulling the drill out of the hole in order to avoid clogging and overheating.
2. Clean the drill bit regularly and clean and grease the drill chuck of the machine from residues (thread grease). Especially with large diameters and strong machines, a lack of lubrication can cause heat damage to the tool and the machine or even complete failure (welding of the tool with the chuck as well as shank breakage).
3. Regular, professional maintenance of the machine.
4. Follow the drilling progress of the machine, i.e. do not exert any vertical or lateral pressure on the drill (risk of breakage due to unbalance/bend).
5. Use appropriate PPE for hearing, vision and respiratory.
6. Use of hammer drills with smaller diameters (12 - 25 mm): reduction of impact force according to diameter.
4 cutting edges cut 4x faster than standard spade bits
IDEAL FOR POWER POLES FENCE POSTS & RAILWAY SLEEPERS
1/4″ QUICK CHANGE
7/16″ QUICK CHANGE
Timber
4 Cutter Auger Bits
This is the most common pattern for auger bits and is widely seen as ‘standard’ for auger bit design. It features flat lips, and spurs that protrude from the bottom of the bit.
IDEAL FOR SUITS
7/16″ QUICK CHANGE
Heavy Duty Auger Bits
Single twist bits, easily recognised by their lack of a central core, quite often do not have a guide screw or gimlet point. Their Scotch pattern spurs are capable of guiding the bit reliably through the boring process without imperfections in the wood causing deviations.
IDEAL FOR
BUILDING CONSTRUCTION
IDEAL FOR
STANDARD HEX SHANK
Scotch Auger Bits
Scotch pattern spurs are part of the web of the auger and the lips slope upwards towards them, meaning that the circumference of the bore hole is cut out after the lips begin to carve out the main part of the bore hole.
IDEAL FOR SUITS
ADVANTAGES
BORES A NEAT, CLEAN HOLE
DO NOT DEVIATE DUE TO GRAIN
STURDY & RESILIENT
UNLIKELY TO DEVIATE DUE TO GRAIN
Shipper Auger Bits
Single twist bits with wide flightings and solid central cores. They are commonly found bits, and popular with DIYers and tradespeople thanks to their durability and resilience.
Spade Bits Heavy Duty TCT Rail Augers
The Turbo-Bore Spade Bits have a double outside spur to provide a cleaner hole and reduce vibration while the unique twist design cuts through faster than standard spade bits.
TCT Rail Augers have been specifically developed to suit FFU railway sleepers. FFU is a lightweight, anti-corrosive structural material in which rigid urethane resin foam is reinforced with long glass fibres.
4 Cutter Auger Bit Sets
Coarse screw tip for effortless feed in hard & soft woods
Cutting spurs reduce splintering for a smoother finish
4 cutting edges cut 4x faster than standard spade bits
Short flute design for fast chip ejection
Full length heat treatment for increased durability
3 PCE SET
16 – 25mm size range
Sizes: 16, 20 & 25mm
Code: TS4C-SET3
5 PCE SET
16 – 32mm size range
Sizes: 16, 20, 22, 25 & 32mm
Code: TS4C-SET5
Full length heat treatment for increased durability
Short flute design for fast chip ejection
Cutting spurs reduce splintering for a smoother finish
4 Cutter Auger Bits
•
•
• Coarse
• Full length heat treatment for increased durability
• Short flute design for fast chip ejection
Coarse screw tip for effortless feed in hard & soft woods
ø Shank
TurboBORE
Spade Bits
• Relief ground point & cutting edge ensures fast drilling
• Double outside spurs provide a cleaner hole & reduce vibration
The Alpha TCT Rail Augers have been specifically developed to suit FFU railway sleepers. FFU is a lightweight, anti-corrosive structural material in which rigid urethane resin foam is reinforced with long glass fibres. Designed for drilling abrasive fibreglass resin bonded material only, and are not suitable for general timber drilling.
• BONUS Fluid Film Lubricant 500ml
• Premium tungsten carbide cutting edges, with specifically developed cutting angles to suit fibreglass drilling
• Replaceable HSS Cobalt sharpened centre tip
• Anti friction coating
• 7/16" quick release shank
Synthetic fibreglass railway sleeper
Strengthened core structure provides increased bit rigidity
Ultra-hard cutting edge for fast drilling & longevity
Heavy Duty Auger Bits
Supplied in hangable cuboid packaging; provides clear bit size labelling & easy storage
Hardened self-feeding screw for durability, easy starting & fast drilling
Engineered for fast, smooth, extra heavy-duty drilling:
• Hardened screw tip for durability
• Strengthened core structure
• Single cutting edge
• Non-stick coating increases product life & productivity by providing:
Smoother, low friction drilling
Faster chip ejection
Reduction of wear – Protection against corrosion
120
• Single spur cutting edge reduces resistance for smooth
• Solid central core for increased bit rigidity
KILN
Length (OAL)
Scotch Auger Bits
Length (WL)
• Perfect for general purpose use
• Thin web design for minimum resistance
• Open flute for enhanced chip removal
• Two cutting edges
ELECTRICIAN’S
• Suits all common Impact Drivers
• Gives extreme reach
• Extensions lock together securely
• Slim design for 15mm hole & wall
4
PCE 300mm Lockable Extension Set
Set Contains: 4 x 300mm Lockable Extension 1/4”
Code: TS08-EXT300LS4
7 PCE 300mm Lockable Extension Set
Set Contains: 5 x 300mm Lockable Extension 1/4
7/16″ Hex Adaptor 25mm Spade Bit TurboBORE (TS08-25) BONUS Heavy Duty plastic carry case
• Tapered head design guides extension bar through holes ranging from 28mm & above
• Recessed back sleeve to prevent accidental release
• Quick-release head to quickly & easily change drill bits
Code: WAH-QREXT300
1/4″ QUICK CHANGE
7/16" IMPACT DRIVER
1/4″ HEX FITMENT
Suits a 7/16″ shank including: Holesaw arbors & heavy duty auger drill bits
head
Extension Bars
Quick Release
Suits a wide variety of 1/4″ hex accessories
• Tapered head design guides extension bar through holes (17mm & up)
• Quick release head for efficient bit changing
Head size: 17mm
Heavy Duty Adaptor Quick Release
• Adapt your 1/4″ Hex Impact Driver for use with 7/16″ Wood Augers & arbors
• Allows fast & convenient use of drill bits with a 7/16″ shank
• Quick-release head for efficient drill bit changing
Suits: Heavy Duty Augers (WAH range)
Heavy Duty Extension Bars
Supplied with allen key Suits all 7/16″ hex accessories
Suits: Heavy Duty Augers (WAH range)
Holesaw Arbor (ARB-2) Holesaw Arbor Kit (ARB-5)
• Tungsten Carbide 82mm blade for clean cutting & longer
• Suits: Bosch, DeWalt, Hitachi & Makita
White Pointer Bi-Metal Holesaws 194
White Pointer Bi-Metal Kits 196
Multi-Purpose TCT Holesaws 200
Multi-Purpose TCT Kits 201
Thin Sheet Bi-Metal Holesaw 202
Pilot Drills & Arbors 203
Pro Lock Pilot Drills & Arbors 204
Pro Lock Electrician’s 206
HOLESAWS & CUTTERS
Holesaws & Cutters
TCT HOLESAW
20x LIFE*
HSS HOLE CUTTER WITH ARBOR
2mm cutting depth
10x longer working life than standard Bi-Metal holesaws when cutting sheet metal
TCT HOLE CUTTER WITH ARBOR
20mm cutting depth in stainless steel when using a low-speed drill press
10x longer working life than standard Bi-Metal holesaws when cutting sheet metal
MULTI-FIT ONE TOUCH SHANK
TCT ANNULAR CUTTER
With specially designed tool geometry to provide a 64% faster & smoother cut than the current market standard, these durable TCT annular cutters have been carefully developed to complete ANY job, quickly & efficiently Cutter equalling 10x HSS cutters
BI-METAL HOLESAWS
• Multiple ejection slots for rapid removal of thick & thin plugs (40mm & over)
• 4/6 variable tooth configuration reduces vibration for a smooth, accurate cut
• Unique multiple grinding technology for faster cutting & longer life
• Bi-Metal construction with 8% cobalt welded teeth for extended life in industrial applications
• International standard thread pattern accepts all common arbors
Multiple ejection slots for rapid removal of thick & thin plugs (HSV40 & over)
Unique multiple grinding technology for faster cutting & longer life
4/6 variable tooth configuration reduces vibration for a smooth, accurate cut
Bi-Metal construction with 8% cobalt welded teeth for extended life in industrial applications
International standard thread pattern accepts all common arbors 14 to 24mm
ejection
CARDED
Supplied in hangable card
SHRINK WRAPPED
Supplied in shrink wrap for compact storage
HSV86 HSV86B
HSV89 HSV89B
HSV92 HSV92B
HSV95 HSV95B
HSV98 HSV98B
HSV100 HSV100B
HSV102 HSV102B
HSV105 HSV105B
HSV108 HSV108B
HSV111 HSV111B
HSV114 HSV114B
HSV121 HSV121B
HSV127 HSV127B
HSV140 HSV140B
Easy to find product layout to hold all essential products
For fast sheet metal cutting with burr free results. Ideal for: electrical installation, switchboards, cable ducting & general sheet metal fabrication.
Bi-Metal HSS holesaw for toughness & longer life
TiN coated self-centering pilot drill reduces heat & increases lubricity for extended life
Spring for instant plug ejection
8 PCE
Thin Sheet Bi-Metal Holesaw Set
Contains:
• 7 x Holesaws with pilot drill & spring: 19, 22, 25, 29, 32, 35 & 38mm
• Spare pilot drill & spring
• Hex key
Arbors
Pilot Drills
THE SECURE FAST CHANGE HOLESAW SYSTEM
Work faster and smarter with the unique Alpha Pro Lock arbor system. Reduce holesaw changes to seconds and eliminate jamming, thanks to the quick release design.
Push in locking pins prevent over tightening (large adaptor only)
Positive, rigid locking mechanism for clean & accurate holes
118º split point reduces wandering
Fully ground M2 HSS pilot drill for extended life
Arbor suits all major brands of TCT & Bi-Metal holesaws sizes 14 – 198mm
ENGAGE & TWIST for a positive connection
Pilot Drill
SUITS ALL MAJOR BRANDS of TCT & BiMetal Holesaws
Screw & Push
Screw adaptor into holesaw & push in insert pins (large & dual holesaw adaptors)
PCE
Small Adaptors
Suits all TCT & Bi-Metal holesaws 14 – 30mm
Code: ADP-2QC 2 PCE
Code: ADP-1QC
Large Adaptors
Suits all TCT & Bi-Metal holesaws 32 – 198mm
4 PCE
Fast Change Arbor Kit
Suits all TCT & Bi-Metal holesaws 14 – 198mm
CONTAINS:
• Pro Lock Arbor with 102mm HSS pilot drill
• Small arbor with pilot drill: suits 14 – 30mm holesaws (ARB-1)
• Large arbor with pilot drill: suits 32 – 250mm holesaws (ARB-2)
SECURE CHANGES IN SECONDS
Change holesaws in 1 fast motion
Engage & Twist
Push the arbor into the adaptor & turn towards ‘lock’ on arbor to secure holesaw
Turn towards ‘release’ & pull to remove holesaw
• Hex Key
Code: ARB-2QCK
Dual holesaw adaptor fits 2 large holesaws for accurately enlarging downlight holes
Push in locking pins prevent over tightening (large adaptor only)
Positive, rigid locking mechanism for clean & accurate holes
118º split point reduces wandering
Fully ground M2 HSS pilot drill for extended life
Small to Large Arbor Adaptor
ENGAGE & TWIST for a positive connection
Screw large thread on adaptor into larger holesaw (32 – 198mm) and push in insert pins. Screw small thread on adaptor into smaller holesaw (14 – 30mm).
Small to large arbor adaptor extends large holesaw standout when used with Dual Holesaw Adaptor
Code: CARB-ADPQC
2 PCE
Dual Holesaw Adaptors
For accurately enlarging downlight holes
• Positive, rigid locking mechanism for clean & accurate holes
• Extended large thread fits 2 large holesaws for accurately enlarging downlight holes
• Push in locking pins prevent over tightening
• Suits Pro Lock Fast Change Arbor Suits all
CONTAINS:
• Pro Lock arbor with 102mm HSS pilot drill (suits holesaws 14 – 198mm)
• Small Pro Lock adaptor (suits holesaws 14 – 30mm)
• Oscillation angle 2°/2° (left/right) for precise & quick cutting
General purpose blade
FOR
4 PCE Multi-tool
Blade Set
Contains:
1 x Nail Buster Bi-Metal Blade 32mm
1 x Nail Buster Bi-Metal Blade 44mm
1 x Rapid Tooth Timber Blade 32mm
1 x Rapid Tooth Timber Blade 63mm
Code: STH4SL
Reinforced Cut-off Wheels
The most advanced stainless cutting disc in the market. New manufacturing technology has produced a disc with unparalleled performance
IDEAL FOR PERFORMANCE
IDEAL FOR
Designed for the perfect combination of cutting ability, usability & material finish
OSA certified manufacturers carry out strictly controlled internal testing & certification of their products, to ensure they meet & pass the highest manufacturing standards worldwide
MPA certified manufacturers have their products tested & certified in a strictly controlled laboratory at the MPA facilities in Hanover, Germany, ensuring they pass the strict European safety standards
IDEAL FOR
Outstanding balance of performance & safety
IDEAL FOR
CUTTING SPEED
SURFACE FINISH USABILITY PERFORMANCE TOOL LIFE PERFORMANCE
Rugged, long lasting performance at outstanding value
CUTTING SPEED
SURFACE FINISH USABILITY TOOL LIFE
Reinforced Cut-off Wheels
Most advanced stainless cutting disc in the market. New manufacturing technology has produced a disc with unparalleled performance Ideal for: sheet fabrication, structural work & bodywork
• Produces a cool, clean, precise & burr free cut
• Stops discolouration of metal
• Extra strong reinforcing & high rigidity
• Manufactured to EN12413 standards
• OSA Certified
• Premium reusable plastic packaging stacks easily & keeps discs airtight to ensure they are not affected by humidity or moisture
CANISTER Supplied in premium reusable plastic packaging
XTRA Reinforced Cut-off Wheels
High quality, stainless steel grade cutting discs Ideal for: sheet fabrication, structural work & bodywork
• Well balanced, neither too hard nor too soft, delivering the ultimate cutting performance & edge finish
• Lower heat generation
• Lower machine load extends tool life
• Lower material loss
• Narrow cutting joints
Xtra balance
Xtra life • OSA Certified
PERFORMANCE TOOL
Reinforced Cut-off Wheels
High quality, stainless steel grade cutting discs Ideal for: sheet fabrication, structural work & bodywork
• Long lasting & suitable for all general purpose & stainless steel cutting
• Multi-purpose combo disc; cut, grind & notch with the one disc
• Industrial quality
• OSA Certified
• Ideal for trade use, no downtime to change discs
• Manufactured to EN12413 standards
TYPE 27 DEPRESSED CENTRE DESIGN
Application: Grinding
PERFORMANCE
Coated Abrasive Flap Discs
Ceramic Flap Discs
Superior material removal, long lasting disc
IDEAL FOR PERFORMANCE
TOOL LIFE
CUTTING SPEED
SURFACE FINISH USABILITY
TYPE 29 ANGLE DESIGN
Application: Conical 15º
SUITS
IDEAL FOR
Discs
TYPE
Application:
TYPE 28 FLAT DESIGN
Application:
Zirconia Flap Discs
Application:
Alox Flap Discs PERFORMANCE
Ceramic Flap Discs
If you’re sick of burning through your flap discs... Unleash the FURY with COOL GRINDING & FAST REMOVAL
Perfect for use on surface grinding, welding, chamfering and deburring, the incredibly fast and efficient stock removal ability of the FURY flap disc will, without a doubt, make it your first choice in abrasives, every time.
• Ceramic grain provides the longest life & fastest cut rate
• Disc self-sharpens as it cuts material
• Most effective on high powered angle grinders, especially corded grinders
• Delivers an aggressive & consistent cut with extreme stock removal
• Maintains low heat generation throughout duration of use
BOXED
Supplied in branded boxes
TYPE 29 ANGLE DESIGN
Application: Conical 15º angle allows for more aggressive cutting action, making this option ideal for stock removal
Application: Conical 15º angle allows for more aggressive cutting action, making this option ideal for stock removal
15,300
GFDA10060 A80 15,300
GFDA10080 A120 15,300
A40 13,300
GFDA100120
GFDA11540 A60 13,300
13,300 GFDA11580
13,300
13,300
13,300
Zirconia Mini Flap Discs
Versatile small diameter discs with plastic backing Ideal for: confined spaces, automotive etc
• Aggressive stock removal & longer life than sanding discs
CARDED Supplied in hangable resealable packs
WRAPPED Supplied wrapped
WRAPPED CARDED
Z40 19,100 GMFDZ5040 CGMFDZ5040
50
Z60 19,100 GMFDZ5060 CGMFDZ5060
Z80 19,100 GMFDZ5080 CGMFDZ5080
75 Z40 12,700 GMFDZ7540 CGMFDZ7540
Z60 12,700 GMFDZ7560 CGMFDZ7560
Z80 12,700 GMFDZ7580
Aluminium Oxide Flap Wheels
Quality flap wheels manufactured with premium grade aluminium oxide grain with an X-weight cotton backing, giving superior durability & flexibility Ideal for: grinding or polishing work in hard to reach areas on all metals
• Heavy stock removal
• Suitable for trade & industrial usage
• Ideal for hard to reach areas where a large wheel or disc will not fit
• Flush finish core for easy access inside corners
• High quality non-woven fibre impregnated with mineral grain
• No edge fraying or grain shredding for a consistent finish
• Can be used with water, oil or cleaners
• Sonic welding of backing to fuse backing & material
Application: Cleaning & Deburring
Application: Cleaning & Deburring R TYPE
WRAPPED
Supplied wrapped
Supplied in hangable resealable packs
WRAPPED
Supplied wrapped with 1 x holder
3 STEPS for the perfect mirror finish
Hybrid Disc
INTERLEAVED
Combines high quality surface conditioning flaps with coated abrasive Ideal for: removing small surface imperfections
• Remove & finish light weld seams in a single step, saving time & money
• Deburring of flashings after plasma & laser cutting
• Decorative finishing of builders hardware
SCM Finishing Flap Disc
Layered flaps provide up to 7 times life of traditional versions Ideal for: general surface preparation & finishing
• Highest quality surface conditioning material
Unitized Finishing Disc Felt Polishing Flap Discs
VERY FINE ABRASIVE For well prepared surface prior to polishing USE WITH POLISHING compound to produce a mirror finish 3 Step Finishing
• Ideal for preparing stainless steel surfaces prior to polishing
• Compact 3-dimension construction, resistant to loading
Flexible 70% wool felt polishing flap disc with cool air flow
for: producing a mirror finish when used with a polishing compound
• Individual flaps are flexible & allow a cool air flow
• Alpha Felt Polishing Flap Discs run cooler without burning & polish faster & smoother than traditional felt products
3 STEPS for the perfect mirror finish
3 Step Polishing Kit
Green Polishing
Compound 120g
Ideal for: bright polishing of hard alloys such as platinum, white gold, chrome, cobalt, copper, brass & stainless steel
Code: GPCG120
White Polishing Compound 115g
Ideal for: bright polishing of aluminium & silver alloys
Code: GPCW115
Polishing Compound
Use polishing compound with Felt Polishing Flap Discs to remove light scratches and to produce a mirror finish. Soft felt material absorbs the compounds and provides smooth operation.
• Effective on angle grinders of all power levels & bench type polishing machines
• Low contact pressure perfect for surface & edge grinding
The X-LOCK® quick-change system is a game-changing system for angle grinders that allows users to swap and interchange accessories in just 3 seconds and is completely tool free. Developed by Bosch, X-LOCK® is designed to make work faster and simpler by reducing time spent swapping out accessories onsite.
3
SECOND ACCESSORY CHANGE
FAST CHANGE
Minimises downtime between accessory changes
TOOL FREE SYSTEM
X-LOCK® grinders feature a single click-mount release lever for accessory changes
Wire Cup Brush Wire Cup Brush
Excellent for removing rust, paint, scale, dirt and weld slag on flat or irregular surfaces.
Excellent for surface preparation. For weld splatter, paint, scale, dirt, and light rust removal on flat or irregular surfaces.
Excellent for the removal of rust, paint, deburring, and edge blending.
X-LOCK® Bore
X-LOCK® Bore
Wire Wheel Wire Wheel
Excellent for surface preparation and reworking of fillet and butt welds. For removal of weld scale, rust, paint, rubber residue, and deburring.
KNOTTED WIRE
Excellent for cleaning of large surfaces. For softer brushing and light paint and rust removal.
PATENTED SPIRAL IMPACT ZONE Distributes torque evenly
1/4″ IMPACT INSERT
1/4″ QUICK CHANGE IMPACT DRIVER
1/4″ QUICK CHANGE IMPACT DRIVER POWER DRILL
1/4″ INSERT
ThunderZone IMPACT driver bits feature an engineered spiral torsion zone, distributing the applied impact evenly throughout the torsion zone. Therefore, cam-out is minimised in high impact & torque loads; greatly extending the bit life.
• Magnetism helps the bit grip the screw & prevent cam-out
• Premium quality S2 raw material
• Full body hardness for a longer service life
• Compression forged tip for an ideal fit & to reduce breakage
• Magnetism helps the bit grip the screw & prevent cam-out
• Higher torque capacity
• Optimum full body hardness for longer service life & less wear
• Compression forged tip for an ideal fit & to reduce breakage
33 PCE Bit Set
Assorted 1/4″ Hex Drive IMPACT Driver Bits in a sturdy plastic storage case
Code: TMDSET-33
3 IN 1
CONTAINS:
4 x Phillips® Insert Bits
8 x Phillips® Power Bits 1 x Pozidriv® Insert Bit 1 x Pozidriv® Power Bit 1 x Square Insert Bit 3 x Square Power Bits 1 x Hex Insert Bit
x Hex Power Bits
x Slotted Insert Bit
x Torx® Power Bits
x Nutsetters
x Magnetic Bit Holder
x Magnetic Booster (3 IN 1)
CARD
Supplied in hangable card
Rub a side with a magnet to de-magnetise Magnetic Booster / Magnetiser / De-magnetiser
MAGNETIC BOOSTER
Place magnetiser on driver bit to increase magnetic strength & use it as a stabiliser
MAGNETISER
To magnetise insert & remove bit
10 PCE Bit Set
Assorted 1/4″ Hex Drive IMPACT Driver Bits
Code: TBS10TM
DE-MAGNETISER
To de-magnetise simply rub on one of the sides with the magnet
Power Bits PH2 x 50 PH250SSM 4
Power Bits
x 50 SQ150SSM 1
x 50 SQ250SSM 1
Power Bits HEX5 x 50 HEX550SSM 2
5/16″ x 65 NS51665SSM 1 3/8″ x 65 NS3865SSM 1
Rare earth magnet provides 4 times the hold of standard magnets
Nutsetter Anti-shock Magnet
Impact buffer zone produces anti-shock magnet results
Cleanable Nutsetter Cleanable Sockets
Double Ended Phillips® Impact Power Bit
ø
Phillips® Power Bit
CPH2250S
Double Ended Phillips® Power Bit
WRAP
Pin Security
Torx® Insert Bit
Torx® Key
Torx® Power Bit
Pin Security Insert Bit
Tri-Lobular
Magnetic Socket
Sizes: 1/4", 3/8" & 1/2"
Magnetic Bit Holder with C Ring
Magnetic Bit Holder with C Ring
Square to Hex Bit Holder with C Ring Professional Magnetic Bit Holder
Work smarter with the Alpha Pro Drive angled driver attachment. Designed for maximum access in tight areas, Pro Drive accommodates up to 36 different positions.
• High speed industrial bearings make the attachment suitable for power & air drills, up to 20,000 RPM
• Heavy duty metal housing & steel gears for extended life
• 105º angled head for a more ergonomic user experience
• Compact head design measures in at just 58mm, allowing maximum access in tight areas
• Pull & twist collar rotates to 36 stabilizer arm positions
• 360º rotatable arm locks into position at 0º, 45º & 90º
• Quick release chuck allows fast attachment change over
Suits: power & air drills
Drill Size & Decimal Equivalent
Drill Size & Decimal Equivalent
Metric Fraction Gauge Inch
Metric Fraction Gauge Inch
8.334 21/64″ 0.3281
0.3307
5.5 0.2165 5.556 7/32″ 0.2188
0.2323
A 0.2340 5.953 15/64″ 0.2344 6.0 0.2362 6.045 B 0.2380 6.100 0.2402 6.147 C 0.2420 6.200 0.2441
6.248 D 0.2460 6.250 0.2461
0.2638
6.747 17/64″ 0.2656 6.750 0.2657 6.750 H 0.2660 6.800 0.2677 6.900 0.2717 6.909 I 0.2720 7.0 0.2756
The flute form, web thickness and split point of the standard Alpha drills are suitable for most materials producing fine chips. For effective drilling, the rigidity of the drill and work piece are most important. The shorter the flute length, the more rigid the drill. Long drills must be adequately supported to reduce vibration.
The following are important in drill use:
• Clamp the work-piece securely
• Select the correct speed & feed
• Use an appropriate cutting fluid or lubrication
• Ensure the shank is securely held. Avoid using worn sockets or drill chucks as the drill may slip during use
• Regrind the point or replace the drill before it dulls, do not force a worn drill
• When deep hole drilling, withdraw frequently to clear the chips, deep holes start at 4 times diameter
• When drilling stainless steel, manganese & high tensile steels, it is recommended to use an automatic feed throughout the drilling cycle
• Do not allow the drill to dwell as it will cause work-hardening; use a slower speed & heavier feed on these materials
Modern heavy rotary hammer drills have an impact force of 19 joules and more, so it is important to use the right tool for the desired outcome. Complex applications, such as drilling on reinforcement, require specific handling of tools and machines.
These recommendations ensure that the user gets the best possible drilling results for the most diverse applications (material, diameter, drilling depth etc) as well as the maximum service life of tool and machine.
INSTRUCTIONS FOR HAMMER DRILLING
1. Regular ventilation, i.e. remove additional drilling dust by pulling the drill out of the hole in order to avoid clogging and overheating.
2. Clean the drill bit regularly and clean and grease the drill chuck of the machine from residues (thread grease). Especially with large diameters and strong machines, a lack of lubrication can cause heat damage to the tool and the machine or even complete failure (welding of the tool with the chuck as well as shank breakage).
3. Regular, professional maintenance of the machine.
4. Follow the drilling progress of the machine, i.e. do not exert any vertical or lateral pressure on the drill (risk of breakage due to unbalance/bend).
5. Use appropriate PPE for hearing, vision and respiratory.
6. Use of hammer drills with smaller diameters (12 - 25 mm): reduction of impact force according to diameter.
Core Bit Instructions
Step 1
When not using a drilling guide, start with a 45° angle to avoid the drill slipping.
Step 3
Apply light pressure when drilling, making circular movements to allow for dust clearing.
Dressing Stone Instructions
To prevent clogging and prolong life of the core bit, drill into the dressing stone after use.
Step 2
Gradually straighten to 90° once the drill is penetrating.
Step 4
Remove core bit after drilling.
Drilling Instructions
Alpha straight shank multi-purpose drill bits are suitable for sub-surface drilling and anchor fixing.
TRADIE TIP
To extend product life, if smoke appears while dry drilling, cease drilling and quench the tip and hole with water.
Impact Step Drills Guide
Best Practice Advice
Step drills are not designed to drill a new hole, rather enlarge an existing one.
Apply firm, steady feed pressure throughout the cut.
Follow guidelines to set correct torque/RPM speed. Incorrect torque/RPM can lead to poor life or tool breakage. When drilling stainless steel and harder materials, a lower RPM is recommended.
Avoid lateral movement or tilting which can cause damage to the tool.
Ensure regular application of quality cutting fluid, especially when drilling thick or hardened materials.
Hardened or heat-affected materials may require higher torque, reduced RPM and feed rates and extra cutting fluid.
When drilling into box section ensure the tip of the Step drill is not contacting the far side of the box section at the same time it is drilling the outside wall. This may cause breakage to the tool.
When using with cordless power tools keep an eye on battery charge levels as torque consistency will diminish in a low battery.
Impact Reamers Guide
Best Practice Advice
Follow guidelines to set correct torque/ RPM speed. Incorrect torque/RPM can lead to poor life or tool breakage.
Apply firm, steady feed pressure throughout the cut, applying the feed very slowly and cautiously during the first 1mm of cut.
Avoid lateral movement or tilting which can cause damage to the tool.
Ensure regular application of quality cutting fluid, especially when drilling thick or hardened materials.
Flame cut, laser cut or punched holes may not be possible to ream with impact wrench. In this situation ream with a slow speed magnet drill.
When using with cordless power tools keep an eye on battery charge levels as torque consistency will diminish in a low battery.
To maximise tool life do not attempt to increase the existing hole diameter beyond 2mm. If a larger, finished hole size is required, then the next size reamer should be used to ‘step up’ until the finished hole diameter is reached.
Never run a reamer in reverse, this will prematurely make the tool blunt.
TurboTip® Drill Bits Guide
Follow guidelines to set correct torque/ RPM speed. Incorrect torque/RPM can lead to poor life or tool breakage.
Apply firm, steady feed pressure throughout the cut.
Avoid lateral movement or tilting which can cause damage to the tool.
Ensure regular application of quality cutting fluid, especially when drilling thick or hardened materials.
Hardened or heat-affected materials may require higher torque, reduced RPM and feed rates and extra cutting fluid.
VersaDrive TurboTip®s can be used without piloting at all sizes.
When using with cordless power tools keep an eye on battery charge levels as torque consistency will diminish in a low battery.
Cobalt Drill Bits Guide
Best Practice Advice
Follow guidelines to set correct torque/ RPM speed. Incorrect torque/RPM can lead to poor life or tool breakage.
Apply firm, steady feed pressure throughout the cut.
Avoid lateral movement or tilting which can cause damage to the tool.
Ensure regular application of quality cutting fluid, especially when drilling thick or hardened materials.
ImpactaTaps® Guide
Best Practice Advice
ImpactaTaps® are recommended for through hole applications only.
Spiral flute taps are designed for blind hole applications.
Pilot drill the exact tapping size hole for best results.
Apply firm, steady feed pressure throughout the cut.
Ensure the tap is inserted squarely to the hole - poorly aligned or off-centre taps will greatly increase the risk of breakage.
Select the correct torque power for impact wrench/drivers using the data range above. If exact match is not available select the closest torque setting above the recommendation. Regularly apply quality cutting fluid, especially when drilling thick or hardened materials.
Hardened or heat-affected materials may require higher torque, reduced RPM and feed rates and extra cutting fluid.
Flame cut/punched holes will require more torque to tap than drilled holes due to heat build up. Caution: Sometimes flame cut holes do not have parallel sides meaning risk of tap breakage. This application may also reduce tool life.
Tap the hole in one pass where possible, applying adequate lubrication before you start. For thicker materials above 25mm multiple passes may be required (to clean out swarf and re-lubricate tap).
When using with cordless power tools keep an eye on battery charge levels as torque consistency will diminish in a low battery.
If the tap is over-run from the hole once it is tapped, to remove the risk of crossthreading/damage to the tap, remove the tap from the adapter and locate it in the thread by hand, before reversing. When re-threading an existing thread, use caution to avoid cross-threading which can lead to tap breakage or thread damage. It is advisable to insert/ start the tap into the thread by hand before driving it through at the correct torque.
Combi Drill Taps & Heavy Duty ImpactaTaps® Drill Taps Guide
Best Practice Advice
Impact Drill Taps are recommended for through hole applications only. Follow guidelines to set correct torque/RPM speed. Incorrect torque/RPM can lead to poor life or tool breakage.
Pilot drill the exact tapping size hole for best results (HD variant when used with an impact wrench).
Select correct Nm torque power for impact wrench applications.
Apply firm, steady feed pressure throughout the cut.
Ensure the tap is inserted squarely to the hole - misaligned taps will greatly increase the risk of breakage.
When tapping material thicker than 15-20mm, to speed up the process it is advisable to pilot drill the hole first, before drill-tapping the hole.
Ensure regular application of quality cutting fluid, especially when drilling thick or hardened materials.
Hardened or heat-affected materials may require higher torque, reduced RPM and feed rates and extra cutting fluid.
Flame cut/punched holes will require more torque to tap than drilled holes due to heat build up. Caution: Sometimes flame cut holes do not have parallel sides meaning risk of tap breakage. This application may also reduce tool life.
Tap the hole in one pass where possible, applying adequate lubrication before you start.
301125- Sheet Metal Drill-Taps are intended for tapping material no greater than the tap diameter when driven with an impact wrench.
301130- Heavy Duty Drill Taps are designed for use with magnet drills/ Pillar Drills, or for tapping pre-drilled holes with an impact wrench. They are not designed for drill-tapping with handheld rotary tools.
When using with cordless power tools keep an eye on battery charge levels as torque consistency will diminish in a low battery.
Combination DrillSinks Guide
Best Practice Advice
The DrillSink should be used with a variable speed motor, and the drill and countersink operations should be run at the appropriate speed for each process.
Apply firm, steady feed pressure throughout the cut.
Avoid lateral movement or tilting which can cause damage to the tool.
Piloted Countersink Bits (like the MultiSink® see pg 347) will significantly increase countersinking performance preventing movement of the countersink whilst drilling.
Ensure regular application of quality cutting fluid, especially when drilling thick or hardened materials.
Hardened or heat-affected materials may require higher torque, reduced RPM and feed rates and extra cutting fluid.
Flame/Lazer cut/punched holes will require more torque to Countersink than drilled holes due to heat build up.
Caution: Sometimes flame cut holes do not have parallel sides meaning risk of wear breakage. This application may also reduce tool life.
Best countersinking results are achieved using a variable speed drill that allows the correct speed to be set, allowing high torque and low gear speed. (reduce RPM further for difficult applications).
Follow guidelines to set correct RPM speed. Incorrect RPM can lead to poor life or tool breakage.
When using with cordless power tools keep an eye on battery charge levels as torque consistency will diminish in a low battery.
3 Flute Countersinks 90º Guide
Best Practice Advice
Follow guidelines to set correct RPM speed. Incorrect RPM can lead to poor life or tool breakage. For CarbideMax MultiSink® (601056) recommended range of 25-60 RPM is necessary for good results in Hardox/Bisalloy. Apply firm, steady feed pressure throughout the cut.
Avoid lateral movement or tilting which can cause damage to the tool.
Ensure regular application of quality cutting fluid, especially when drilling thick or hardened materials.
Hardened or heat-affected materials may require higher torque, reduced RPM and feed rates and extra cutting fluid.
Best countersinking results are achieved using a variable speed drill that allows the correct speed to be set. Use at correct RPM (if unsure use tachometer to check drill speed).
Flame/Lazer cut/punched holes will require more torque to Countersink than drilled holes due to heat build up. Caution: Sometimes flame cut holes do not have parallel sides meaning risk of wear breakage. This application may also reduce tool life.
Piloted Countersink Bits (like the MultiSink® see pg 347) will significantly increase countersinking performance preventing movement of the countersink whilst drilling.
When using with cordless power tools keep an eye on battery charge levels as torque consistency will diminish in a low battery.
TCT Hole Cutters Guide
Best Practice Advice
Centre punch or pilot drill the surface for accurate hole start.
Follow guidelines to set correct RPM speed. Incorrect RPM can lead to poor life or tool breakage.
Apply firm, steady feed pressure throughout the cut, applying the feed very slowly and cautiously during the first 1mm of cut.
Avoid lateral movement or tilting which can cause damage to the tool.
Ensure regular application of quality cutting fluid, especially when drilling thick or hardened materials.
Hardened or heat-affected materials may require higher torque, reduced RPM and feed rates and extra cutting fluid.
When using a magnet drill regularly check that the slides, handles, arbors and movable parts have not vibrated loose over time.
For drilling holes in steel thicker than 25mm it is recommended to ventilate the hole frequently to clear the swarf.
For thicker materials, pre-drill 6.35mm
hole first and then use sprung pilot drill or pilot pin as a guide.
When
CarbideMax® Ultra
Broach Cutters & MultiSink® Guide
Best Practice Advice Application information
Cautious & gentle feed pressure should be used at all times, especially during the start of the cut and exiting the material.
For best results, use a powerful magnet drill with high torque and low gear speed.
Swarf removal from the cutter can assist with longer tool life.
Backing off the cutter & applying more cutting fluid is necessary for increasing tool life.
Generous application of cutting fluid should be used & applied frequently during the cut with thorough cutter cutting fluid supply if possible.
When using with cordless power tools keep an eye on battery charge levels as torque consistency will diminish in a low battery.
MACHINING OF WEAR PLATES
The extreme hardness and resistance of wear plate makes machining it extremely challenging. Good results are dependent on the right setup - including high torque/ slow speed, geared magnet drills and ample lubrication when broaching and countersinking.
Using an incorrect or poorly maintained magnet drill with unstable drilling operation, poor magnet hold, excessive pressure or inadequate lubrication is likely to result in rapid tool failure.
Even with high tech tooling, successfully machining wear plates is challenging with little or no margin for error. It not only requires the correct setup but also experienced operators with the time necessary to proceed with caution.
Drilling holes in very hard materials is a specialist task & good results are dependent on the correct set-up, including:
• Slow RPM speed
• Consistent feed
• High rigidity/clamping force
• Geared mag-based drills with high torque
• Abundant & high quality lubricant Inadequate lubrication and/or using an incorrect or a poorly maintained mag-based drill with unstable drilling operation, poor magnet hold or excessive pressure is likely to result in tool failure.
RAEX®
ImpactaStep Cutters Guide
Best Practice Advice
Follow guidelines to set correct torque/RPM speed. Incorrect torque/RPM can lead to poor life or tool breakage.
Apply firm, steady feed pressure throughout the cut.
Avoid lateral movement or tilting which can cause damage to the tool.
Ensure regular application of quality cutting fluid, especially when drilling thick or hardened materials.
Hardened or heat-affected materials may require higher torque, reduced RPM, feed rates and extra cutting fluid.
When drilling into box
ensure the tip of the tool is not contacting the far side of the box section at the same time it is drilling the outside wall. This may cause breakage to the tool.
When using with cordless power tools keep an eye on battery charge levels as torque consistency will diminish in a
