catalog_eng_2013_web

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PRODUCT CATALOG / FEBRUARY 2013


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

CONTENTS PURPOSE OF THE CATALOG_ __________________________________________________________ 3 CONTACTS. _________________________________________________________________________ 3 WEDGE GATE VALVES ACCORDING TO API 6D_____________________________________________ 4 CHECK VALVES (SWING CHECK VALVES) ACCORDING TO API 6D____________________________ 13 GATE VALVES FOR HEAT POWER STATIONS______________________________________________ 20 RANGE OF PIPELINE VALVES JSC BVP__________________________________________________ 28 WEDGE GATE VALVES________________________________________________________________ 30 PN 1,6 MPa.________________________________________________________________________ 40 PN 2,5; 4,0 MPa_____________________________________________________________________ 46 PN 6,3; 16,0 MPa _ __________________________________________________________________ 51 PN 25,0 MPa________________________________________________________________________ 57 ELECTRIC ACTUATORS_______________________________________________________________ 63 WEDGE GATE VALVE FOR LIQUEFIED GASES PN 4,0 MPa_______________________________ 89 SPRING LOADED SAFETY VALVES _ ____________________________________________________ 91 Application of springs according to valve adjustment pressures ____________________________ 104 CHANGEOVER VALVES OF THE SAFETY VALVES_________________________________________ 109 Technical characteristics of changeover valves__________________________________________ 114 Overall and connecting dimensions of changeover valves_ ________________________________ 118 UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES__________________________________ 122 Parameters and technical characteristics of safety valves units with changeover valves____________________________________________ 125 Overall dimensions of safety valves units with changeover valves___________________________ 135 CHECK VALVES (SWING-CHECK VALVES)_______________________________________________ 141 PN 1,6; 4,0 MPa _ __________________________________________________________________ 144 PN 6,3; 16,0 MPa _ _________________________________________________________________ 146 FLANGES _______________________________________________________________________ 148 PERMISSIBLE DEVIATIONS OF SEAL FACE TYPES FROM BASIC ONES, SPECIFIED IN DESIGN DOCUMENTATION______________________________________________ 150 QUESTIONNAIRES__________________________________________________________________ 155

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PRODUCT CATALOG/FEBRUARY 2013


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

PURPOSE OF THE CATALOG HIGH QUALITY, RELIABILITY AND DURABILITY OF OUR PRODUCTS – THESE ARE THE PRINCIPLES OF THE PLANT’S STAFF

The Product Catalog of JSC Blagoveschensk Valves Plant is intended for engineering and technical personnel, project and design firms and enterprises – valve users, and trade firms. For convenience of work with the catalog all valves are systematized according to its types and arranged in order of increasing of the working medium pressure. The Catalog contains the following information: product name, purpose and range of application, technical data, weight and overall dimensions and electric actuators characteristics, which can be delivered with gate valves, produced by Blagoveschensk Valves Plant.

For selection of valves for corrosive media it is necessary to take into consideration the corrosion resistance of the valve's main parts materials to aggressive media. The information, available in the Catalog, does not mean any limitation of design and production possibilities of JSC Blagoveschensk Valves Plant. On customer's request we can provide all extra information, concerning range of products, price and terms of delivery. We invite enterprises, firms, scientific-research and design institutes to fruitful and mutually beneficial cooperation.

Working, test and nominal pressure, depending on working medium temperature, should be taken in compliance with GOST 356-80.

CONTACTS 1, Sedova Str., Blagoveschensk, Republic of Bashkortostan, 453430, Russia E-mail: baz@ufanet.ru www.bazrb.ru Phones: General Director_ ______________________________________________________________________ +7 (34766) 2-12-30 Chief Engineer _ _______________________________________________________________________ +7 (34766) 2-15-96 Commercial Director____________________________________________________________________ +7 (34766) 2-11-39 Chief Designer_________________________________________________________________________ +7 (34766) 2-13-54 Sales Department ________________ +7 (34766) 2-11-74, 2-11-03, 2-13-57, 2-20-04, 2-12-87, 2-12-67, 2-18-98, 2-26-44 Marketing Department __________________________________________________________ +7 (34766) 2-20-67, 2-18-91 Fax____________________________________________________________________+7 (34766) 2-13-78, 2-17-32, 2-20-15 Switchboard___________________________________________________________________________ +7 (34766) 2-13-63

PRODUCT CATALOG/FEBRUARY 2013

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SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

VALVES ACCORDING TO API 6D SPECIFICATION WEDGE GATE VALVES, COMPLY WITH API 6D Wedge gate valve are used as shut-off valves for cut-off the flow of gaseous or liquid media of different pressures and diameters. Gate valves with rising stem have closing member, which moves in valve's cavity, perpendicular to the direction of medium flow. Depending on type and size of the gate valve and customer's requirement, the closing member can be made as solid rigid wedge, double-disk wedge, flexible wedge or double-disk wedge with casing (see Table 1). Body can be made with full or reduced bore.

Gate valve can be operated by hand (hand-wheel or gearbox), by electric, hydraulic or pneumatic actuator. Installation position on the pipeline should be vertical with control element upwards, declined (with deviation from upstream pipeline ≤ 90о). In declined or horizontal position of the gate valve additional support for electric actuator should be used. Direction of the medium flow – any. Wedge gate valves comply with API 6D requirements.

WEDGE GATE VALVES CAN BE DESIGNED AND PRODUCED WITH THE FOLLOWING TECHNICAL CHARACTERISTICS: Design, inspection and testing

under API 6D (volume of inspection and testing must be approved by the customer)

Design standard (design and detail's calculation, assuring environment leak-tightness)

in accordance with ASME B 16.34, API 6D 1

Pressure class

150, 300, 600, 900, 1500 (see Tables 2–6)

Nominal pipe size (NPS)

2”, 3”, 4”, 6”, 8”, 10”, 12”, 16”, 20”, 24” (see Tables 2–6)

Operating parameters (parametric range of pressure and temperature)

in accordance with ASME B 16.341

Material type

is determined acc. to customer’s requirements, depending on working medium composition and parameters, operating conditions (see Tables 7–9)

Face-to-face length

under API 6D (ASME B 16.10)2

Flanges

under ASME B 16.53

Welding ends

under ASME B 31.44

Working media Working media temperature

water, steam, gas, petroleum, oil products, non-aggressive media is determined, depending of used materials and working medium

NOTE: 1. On agreement with the customer other design standards can be used. In this case the working medium parameters will be determined in accordance with these design standards. 2. It is possible to produce gate valves with face-to-face length, determined by the customer’s requirement. 3. On agreement with the customer it is possible to produce gate valves with flanges in accordance with other standards. 4. On agreement with the customer it is possible to make cutting of flange edges in accordance with other standards. To order wedge gate valves, use please the form ‘Approval of the Order List”, see Appendix А.

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PRODUCT CATALOG/FEBRUARY 2013

VALVES ACCORDING TO API 6D SPECIFICATION


Valves according to API 6D specification

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

TABLE 1 – POSSIBLE OPTIONS OF THE CLOSING MEMBER OF WEDGE GATE VALVE, DEPENDING ON PRESSURE CLASS AND NOMINAL PIPE SIZE (NPS) Pressure class

150

300

600

900

1500

NPS

Closing member type

2”

Solid rigid wedge/double-disk wedge

3”

Solid rigid wedge

4”

Solid rigid wedge

6”

Solid rigid wedge/double-disk wedge

8”

Double-disk wedge

10”

Double-disk wedge

12”

Double-disk wedge with casing/flexible wedge

16”

Double-disk wedge with casing/flexible wedge

20”

Flexible wedge

24”

Double-disk wedge with casing

2”

Solid rigid wedge

3”

Solid rigid wedge

4”

Solid rigid wedge

6”

Double-disk wedge

8”

Double-disk wedge

10”

Double-disk wedge

12”

Double-disk wedge with casing/flexible wedge

16”

Double-disk wedge with casing/flexible wedge

20”

Flexible wedge

24”

Double-disk wedge with casing

2”

Solid rigid wedge

3”

Solid rigid wedge

4”

Solid rigid wedge

6”

Solid rigid wedge

8”

Solid rigid wedge/solid flexible wedge

10”

Solid rigid wedge/solid flexible wedge

2”

Solid rigid wedge

3”

Solid rigid wedge

4”

Solid rigid wedge

6”

Solid rigid wedge

8”

Solid rigid wedge/solid flexible wedge

10”

Solid rigid wedge/solid flexible wedge

4”

Solid rigid wedge

6”

Solid rigid wedge

8”

Solid rigid wedge/solid flexible wedge

10”

Solid rigid wedge/solid flexible wedge

VALVES ACCORDING TO API 6D SPECIFICATION

PRODUCT CATALOG/FEBRUARY 2013

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TABLE 2 — MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 150 Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm L2, mm N*, mm

150

2” 3” 4” 6” 8” 10” 12” 16” 20” 24”

51 77 102 153 204 254 305 388 489 591

150 190 230 280 345 405 485 595 700 815

121 152 191 241 299 362 432 540 635 749

92 127 157 216 270 324 381 470 584 692

15 16 23 24 27 29 31 35 42 47

2 2 2 2 2 2 2 2 2 2

4 4 8 8 8 12 12 16 20 20

19 19 19 22 22 25 25 28,5 32 35

178 203 229 267 292 330 356 406 457 508

216 283 305 403 419 457 502 610 711 813

191 216 241 279 305 343 368 419 470 521

345 450 534 751 860 1054 1185 1415 1598 2055

Weight*, kg 22 30 46 76 147 216 288 570 780 1190

TABLE 3 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 300 Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm L2, mm N, mm

300

2” 3” 4” 6” 8” 10” 12” 16” 20” 24”

51 77 102 153 204 254 305 388 483 585

165 210 255 320 380 445 520 650 775 915

127 168 200 270 330 387 451 572 686 813

92 127 157 216 270 324 381 470 584 692

21 27 31 35 40 47 50 56 62 69

2 2 2 2 2 2 2 2 2 2

8 8 8 12 12 16 16 20 24 24

19 22 22 22 25 28,5 32 35 35 41

216 283 305 403 419 457 502 838 991 1143

216 283 305 403 419 457 502 838 991 1143

232 298 321 419 435 473 518 854 1010 1165

340 448 534 755 865 1080 1205 1432 1680 1963

Weight* kg 27 44 65 149 239 385 543 1003 1660 2600

TABLE 4 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 600 Weight*, kg 425 41 450 64 611 120 770 300 890 440 1080 775

Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm L2, mm N, mm

600

2” 3” 4” 6” 8” 10”

51 77 102 153 200 248

165 210 275 355 420 510

127 168 216 292 349 432

92 127 157 216 270 324

26 32 39 48 56 64

7 7 7 7 7 7

8 8 8 12 12 16

19 22 25 28,5 32 35

292 356 432 559 660 787

292 356 432 559 660 787

295 359 435 562 664 791

TABLE 5 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 900 Weight*, kg 515 93 550 114 611 182 796 382 1069 968 1340 1450

Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm L2, mm N, mm

900

2” 3” 4” 6” 8” 10”

48 73 99 147 191 238

215 240 290 380 470 545

165 191 235 318 394 470

92 127 157 216 270 324

39 39 46 56 64 70

7 7 7 7 7 7

8 8 8 12 12 16

25 25 32 32 38 1½

368 381 457 610 737 838

368 381 457 610 737 838

371 384 460 613 740 841

TABLE 6 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 1500 Weight*, kg 683 260 1012 595 1062 1100 1400 1790

Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm L2, mm N, mm 1500

4” 6” 8” 10”

92 137 178 223

310 395 485 585

241 318 394 483

157 216 270 324

54 83 93 108

7 7 7 7

8 12 12 12

32 38 44 51

546 705 832 991

546 705 832 991

549 711 841 1000

* – valve weight and overall dimension “N” depend on type of valve’s control, customer’s requirement and design mode, as well as on process of valves modernization.

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PRODUCT CATALOG/FEBRUARY 2013

VALVES ACCORDING TO API 6D SPECIFICATION


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

TABLE 7 – STANDARD MATERIALS OF WEDGE GATE VALVES PARTS** Trim № Pos.

Part

WCB 8, 12

LCB 8, 12

CF8 2, 10

CF8M 10, 12

1

Body

ASTM A216 WCB

ASTM A352 LCB

ASTM A351 CF8

ASTM A351 CF8M

2

Bonnet

ASTM A105; ASTM A216 WCB

ASTM A352 LCB

ASTM A351 CF8; ASTM A182 F304H

ASTM A351 CF8M; ASTM A182 F316

3

Wedge

ASTM A105 + overlay; ASTM A216 WCB + overlay; ASTM A351 CF8M; ASTM A182 F316

ASTM A350 LF2 + overlay; ASTM A352 LCB + overlay; ASTM A351 CF8M; ASTM A182 F316

ASTM A351 CF8; ASTM A182 F304; ASTM A351 CF8M; ASTM A182 F316

ASTM A351 CF8M; ASTM A182 F316

4

Pillar/yoke

ASTM A216 WCB

ASTM A352 LCB

ASTM A351 CF8

ASTM A351 CF8M

5, 6

Body-tobonnet fasteners

ASTM A 193 B7; ASTM A 194 2H

ASTM A320 gr. L7, ASTM A194 gr. 4

ASTM A193 B8M; ASTM A194 8M

ASTM A193 B8M; ASTM A194 8M

8,9

Gland bolts and nuts

ASTM A307 gr.B or equivalent

ASTM A307 gr.B or equivalent

ASTM A 193 gr.B8; ASTM A 194 gr. 8

ASTM A 193 gr.B8; ASTM A 194 gr. 8

10

Seat ring

ASTM A105 + overlay; ASTM A182 F316 + overlay

ASTM A350 LF2 + overlay; ASTM A182 F316 + overlay

ASTM A182 F304+ overlay; ASTM A182 F316+ overlay

ASTM A182 F316 + overlay

11

Gland flange

ASTM A 105

ASTM A 350 LF2

ASTM A 182 F304

ASTM A 182 F316

13

Stem bush

Copper alloy

Copper alloy

Copper alloy

Copper alloy

14

Hand-wheel

Carbon steel

Low alloy steel

Low alloy steel

Low alloy steel

15

Lock nut

Carbon steel

Stainless steel

Stainless steel

Stainless steel

16

Axis (for double-disk wedge)

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

17 Marking plate

** – On agreement with customer the use of other materials is available.

VALVES ACCORDING TO API 6D SPECIFICATION

PRODUCT CATALOG/FEBRUARY 2013

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TABLE 8 – TRIM MATERIALS IN COMPLIANCE WITH API 600** Pos.

Trim

2

8

10

12

3

Seal face of the wedge

Hard facing 304

Hard facing13 Cr

Hard facing 316

Hard facing 316

10

Seal face of the seat

Hard facing 304

Hard-facing stellite 6

Hard facing 316

Hard-facing stellite 6

20

Stem

ASTM A276 T304

ASTM A276 T410 or T420

ASTM A276 T316

ASTM A276 T316

18

Backseat bushing

ASTM A351 CF8; ASTM A182 F304

ASTM A217 CA15; ASTM A 182 F6a

ASTM A351 CF8M; ASTM A182 F316

ASTM A351 CF8M; ASTM A182 F316

19

Gland bushing

ASTM A 182 F304

ASTM A182 F6a

ASTM A 182 F316

ASTM A 182 F316

TABLE 9 – SEALING MATERIALS** Pos.

7

12

Name

Pressure class

Seal type and material

150, 300

Flat graphite gasket, graphite-steel spiral-wounded gasket

600, 900, 1500

RTJ sealing rings

150-1500

Graphite pressurized sealing rings, graphite braided seal

Body-bonnet gasket

Gland packing

** - On agreement with customer the use of other materials is available.

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PRODUCT CATALOG/FEBRUARY 2013

VALVES ACCORDING TO API 6D SPECIFICATION


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

VALVES ACCORDING TO API 6D SPECIFICATION

PRODUCT CATALOG/FEBRUARY 2013

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SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

APPENDIX А Approval List for Order OF Wedge Gate Valves, comply with API 6D №_________ Customer Project (№) Name of place, where valve will be installed Location Customer’s address Customer’s tel/fax REQUIREMENTS TO VALVES Pos.№

List of requirements

Customer’s requirements

1 General requirements 1.1

Valve materials

1.2

Place and function of valve

1.3

DN (NPS)

1.4

Max working pressure

1.5

Max testing pressure on place of installation

1.6

Max differential pressure on the wedge

1.7

Valve’s pressure class (if design pressure and temperature differs from standard – please, indicate it)

1.8

Max working temperature

1.9

Min working temperature

1.10

Working medium (liquid/gas)

1.11

Working medium composition during commissioning/operation

1.12

Special requirements (e.g. to valve design for centralized cleaning of the pipeline, presence of solid particles in the working medium etc.) 2 Requirements to valve type

2.1

Valve’s design (design standard)

2.2

Full bore/reduced bore

2.3

Min flow port diameter

2.4

Face-to-face length (if customer has special requirements to overall length or tolerance to it, please indicate) 3 Type of connection the valve to pipeline 3.1 Flanges

3.1.1

Type of connection acc. to ASME B16.5:

3.1.1.1

RF (raised face)

3.1.1.2

LM (large male)

3.1.1.3

LF (large female)

3.1.1.4

SM (small male)

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PRODUCT CATALOG/FEBRUARY 2013

VALVES ACCORDING TO API 6D SPECIFICATION


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3.1.1.5

SF (small female)

3.1.1.6

LT (large tenon)

3.1.1.7

LG (large groove)

3.1.1.8

ST (small tenon)

3.1.1.9

SG (small groove)

3.1.1.10

RTJ (joint with oval or octagonal gasket)

3.1.1.11

Gasket type (gasket is not included in complete set delivery of valve)

3.1.2

Flanges, comply with another standard (indicate std № and type) 3.2 Welded

3.2.1

Pipe, located before the valve:

3.2.1.1

outside diameter

3.2.1.2

inside diameter

3.2.1.3

Material of pipe

3.2.1.4

Min yield strength of pipe material

3.2.1.5

Special requirements for welded ends, concerning chemical composition

3.2.2

Pipe, located after the valve:

3.2.2.1

outside diameter

3.2.2.2

internal diameter

3.2.2.3

Standard on bevel welding 3.3 Other type of connection the valve to pipeline

3.3.1

Another connection type (indicate standard and type, or new requirements) 4 Requirements to valve operation 4.1 Type of control

4.1.1

Hand-wheel (if necessary, indicate additional requirements)

4.1.2

Gearbox (if necessary, indicate additional requirements)

4.1.3

Electric actuator (specify parameters in detail)

4.1.4

Availability of locking devices (indicate type)

4.1.5

Availability of valve’s support

4.1.6

Availability of additional requirements for slings (indicate, if necessary) 5 Other requirements

5.1

Additional requirements to valve materials (limitation on chemical composition, testing etc. – indicate)

5.2

Additional requirements to welding (indicate, if necessary)

5.3

Additional requirements to correction of forging and plate defects by means of welding

5.4

Requirements to elimination of defects by means of welding

5.5

Additional requirements to impact strength tests

VALVES ACCORDING TO API 6D SPECIFICATION

PRODUCT CATALOG/FEBRUARY 2013

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5.6

Additional requirements to bolt / stud joints (hardness limitation in case of possibility of hydrogen embrittleness etc. – indicate, in case of presence)

5.7

Requirements to non-destructive testing (acc. to Appendix A, API 6D/ISO 14313)

5.8

Requirements to non-destructive testing of places, where defects were eliminated by means of welding

5.9

Admissibility of non-destructive testing of places, where defects were eliminated, before final heat treatment

5.10

Quality specification level (QSL) of valves in compliance with Appendix J, API 6D/ISO 14313

5.11

Requirements to extended hydrostatic testing in compliance with Appendix I of API 6D/ISO 14313 (if necessary, indicate please: - test duration; - requirements to content of Testing Results Protocol )

5.12

Additional requirements to testing (acc. To Appendix B, API 6D/ISO 14313)

5.13

Additional requirements to documentation (acc. to Appendix С of standard API 6D/ISO 14313)

5.14

Additional requirements to sequence of hydraulic testing of valves

5.15

Sealing method of valve sockets during hydraulic testing (sealing with end caps, which are fixed to valve flanges. Sealing are made by fixing the valves between hydraulic test desks)

5.16

Admissibility of use of lubricants on metal seal faces of valve’s plug during leakage test

5.17

Fire testing (indicate requirements to certification)

5.18

Availability of ISO 15156 Certificate on Materials (if necessary, indicate mass fraction of chlorides, % Н2S, pH and temperature)

5.19

The pressure relief device (if necessary, indicate special requirements to testing etc)

5.20

The drainage overflow holes/bypass lines (if necessary, indicate requirements to dimensions, screw type, design pressure, requirements to valve, used on drainage line etc.)

5.21

Bypass holes/lines (if necessary, indicate requirements to dimensions, screw type, design pressure, requirements to valve, used on bypass line etc.)

5.22

Participation of a third party in production/testing

5.23

Requirements to painting/coating

5.24

Requirements to marking

5.25

Requirements to retention period for manufacturing documentation

5.26

Requirements to conservation

5.27

Requirements to packaging

5.28

Requirements to transportation

5.29

Requirements to warranty

5.30

Requirements to life cycle, reliability index

5.31

Requirements to valve’s weight

5.32

Other requirements

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PRODUCT CATALOG/FEBRUARY 2013

VALVES ACCORDING TO API 6D SPECIFICATION


SWING CHECK VALVES, COMPLY WITH API 6D Swing check valves are used for automatic back-flow prevention of the working medium in pipelines. Swing check valves is not shut-off valves. Installation position on horizontal pipeline should be with bonnet upwards, on upstream pipeline - in direction

of arrow on the valve body - up. Direction of the medium flow should be under the disk ( in direction of arrow on the valve body) Swing check valves comply with API 6D requirements.

SWING CHECK VALVES CAN BE DESIGNED AND PRODUCED WITH THE FOLLOWING TECHNICAL CHARACTERISTICS: in accordance with API 6D (volume of inspection and testing must be approved by the customer)

Design, inspection and testing Design standard (design and detail’s calculation, assuring environment leak-tightness) Pressure class Nominal pipe size (NPS) Operating parameters (parametric range of pressure and temperature)

in accordance with ASME B 16.341; 150, 300, 600, 900 (see Table 1); 2”, 3”, 4”, 6”, 8” (see Table 1) in accordance with ASME B 16.341; is determined acc. to customer’s requirements, depending on working medium composition and parameters, operating conditions in accordance with API 6D (ASME B 16.10)2 under ASME B 16.53 water, steam, gas, petroleum, oil products, non-corrosive media is determined, depending of used materials and working medium

Material type Face-to-face length Flanges Working media Working medium temperature

NOTE: 1. On agreement with the customer other design standards can be used. In this case the working medium parameters will be determined in compliance with these design standards. 2. It is possible to produce gate valves with face-to-face length, determined by the customer’s requirement. 3. On agreement with the customer it is possible to produce swing check valves with flanges in compliance with other standards; To order swing check valves, use please the form ‘Approval of the Order List”, see Appendix B.

TABLE 1 – MAIN DIMENSIONS OF SWING CHECK VALVES Class 150

300

600

900

NPS 3” 4” 2” 3” 4” 6” 8” 2” 3” 4” 6” 2” 3” 4” 6”

D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm N, mm 77 102 51 77 102 153 204 51 77 102 153 48 73 99 147

190 230 165 210 255 320 380 165 210 275 355 215 240 290 380

152 191 127 168 200 270 330 127 168 216 292 165 191 235 318

127 157 92 127 157 216 270 92 127 157 216 92 127 157 216

16 23 21 27 31 35 40 26 32 39 48 39 39 46 56

2 2 2 2 2 2 2 7 7 7 7 7 7 7 7

4 8 8 8 8 12 12 8 8 8 12 8 8 8 12

19 19 19 22 22 22 25 19 22 25 28,5 25 25 32 32

241 292 267 318 356 445 533 292 356 432 559 368 381 457 610

254 305 283 333 371 460 549 295 359 435 562 371 384 460 613

185 205 170 185 215 285 335 230 260 260 360 230 260 260 360

Weight*, kg 38 48 25 41 58 116 186 34 55 110 230 63 89 120 250

Valve’s weight can change, depending on customer’s request to valve designs as well, as in process of valves modernization.

VALVES ACCORDING TO API 6D SPECIFICATION

PRODUCT CATALOG/FEBRUARY 2013

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Swing CHECK VALVES, COMPLY WITH API 6D

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

TABLE 2 – STANDARD MATERIALS OF SWING CHECK VALVES PARTS** Pos. Part/Trim №

WCB 8, 12

LCB 8, 12

CF8 2, 10

CF8M 10, 12

1

Body

ASTM A216 WCB

ASTM A352 LCB

ASTM A351 CF8

ASTM A351 CF8M

2

Bonnet

ASTM A105; ASTM A216 WCB

ASTM A352 LCB

ASTM A351 CF8; ASTM A182 F304H

ASTM A351 CF8M; ASTM A182 F316

ASTM A350 LF2 + hard facing; ASTM A352 LCB + hard facing; ASTM A351 CF8M; ASTM A182 F316

ASTM A351 CF8; ASTM A182 F304; ASTM A351 CF8M; ASTM A182 F316

ASTM A351 CF8M; ASTM A182 F316

3

Clack

ASTM A105 + hard facing; ASTM A216 WCB + hard facing; ASTM A351 CF8M; ASTM A182 F316

4

Link

ASTM A216 WCB; ASTM A105

ASTM A352 LCB; ASTM A352 LF2

ASTM A351 CF8; ASTM A182 F304

ASTM A351 CF8M; ASTM A182 F316

5, 6

Body-tobonnet fasteners

ASTM A 193 B7, ASTM A 194 2H

ASTM A320 gr. L7, ASTM A194 gr. 4

ASTM A193 B8M; ASTM A194 8M

ASTM A193 B8M; ASTM A194 8M

8

Bracketbody bolts

Stainless steel

Stainless steel

Stainless steel

Stainless steel

9

Nut for clack

Stainless steel

Stainless steel

Stainless steel

Stainless steel

ASTM A182 F304 +hard facing; ASTM A182 F316 +hard facing

ASTM A182 F316 + hard facing

10

Seat ring

ASTM A105 + hard facing

ASTM 350 LF2 + hard facing

11

Bracket

ASTM A216 WCB; ASTM A105

ASTM A352 LCB; ASTM A350 LF2

ASTM A351 CF8; ASTM A182 F304

ASTM A351 CF8M; ASTM A182 F316

12

Axle

Stainless steel

Stainless steel

Stainless steel

Stainless steel

13

Marking plate

Stainless steel

Stainless steel

Stainless steel

Stainless steel

** - On agreement with customer the use of other materials is available

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PRODUCT CATALOG/FEBRUARY 2013

VALVES ACCORDING TO API 6D SPECIFICATION


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TABLE 3 TRIM MATERIALS IN COMPLIANCE WITH API 600** Pos.

Trim

2

8

10

3

Seal face of the disk

Hard facing 304

Hard facing13 Cr

10

Seal face of the seat

Hard facing 304

Stellite 6

12

Hard facing 316 Hard facing 316 Hard facing 316

Stellite 6

TABLE 4 – SEALING MATERIALS** Pos.

Name

7

Body-bonnet packing

Pressure class

Seal type and material

150,300

Flat graphite gasket, graphite-steel spiral-wound gasket

600, 900

RTJ sealing rings

** - On agreement with customer the use of other materials is available

VALVES ACCORDING TO API 6D SPECIFICATION

PRODUCT CATALOG/FEBRUARY 2013

15


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

APPENDIX B Approval List for Order OF Swing Check Valves, comply with API 6D №_________ Customer Project (№) Name of place, where valve will be installed Location Customer’s address Customer’s tel/fax

REQUIREMENTS TO VALVES Pos.№

List of requirements

Customer’s requirements

1 General requirements 1.1

Valve materials

1.2

Place and function of valve

1.3

Valve DN NPS

1.4

Max working pressure

1.5

Max testing pressure on place of installation

1.6

Max differential pressure on the clack

1.7

Valve’s pressure class (if design pressure differs from standard – please, indicate it)

1.8

Max working temperature

1.9

Min working temperature

1.10

Working medium (liquid/gas)

1.11

Working medium composition during commissioning/operation

1.12

Special requirements (e.g. to valve design for centralized cleaning of the pipeline, presence of solid particles in the working medium etc.) 2 Requirements to valve type

2.1

Valve’s design (design standard)

2.2

Full bore/reduced bore

2.3

Min flow port diameter

2.4

Face-to-face length (if customer has special requirements to overall length or tolerance to it, please indicate)

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PRODUCT CATALOG/FEBRUARY 2013

VALVES ACCORDING TO API 6D SPECIFICATION


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3 Type of connection the valve to pipeline 3.1 Flanges 3.1.1

Type of connection acc. to ASME B16.5:

3.1.1.1

RF (raised face)

3.1.1.2

LM (large male)

3.1.1.3

LF (large female)

3.1.1.4

SM (small male)

3.1.1.5

SF (small female)

3.1.1.6

LT (large tenon)

3.1.1.7

LG (large groove)

3.1.1.8

ST (small tenon)

3.1.1.9

SG (small groove)

3.1.1.10

RTJ (joint with oval or octagonal gasket)

3.1.1.11

Gasket type (gasket is not included in complete set delivery of valve)

3.1.2

Flanges, comply with another standard (indicate std â„– and type) 3.2 Welded

3.2.1

Pipe, located before the valve:

3.2.1.1

outside diameter

3.2.1.2

inside diameter

3.2.1.3

material of pipe

3.2.1.4

min yield strength of pipe material

3.2.1.5

special requirements for welded ends, concerning chemical composition

3.2.2

Pipe, located after the valve:

3.2.2.1

outside diameter

3.2.2.2

internal diameter

3.2.2.3

standard on bevel welding 3.3 Other type of connection the valve to pipeline

3.3.1

Another connection type (indicate standard and type, or new requirements)

VALVES ACCORDING TO API 6D SPECIFICATION

PRODUCT CATALOG/FEBRUARY 2013

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4 Requirements to valve operation 4.1

Availability of valve's support

4.2

Guide stop

4.3

Availability of additional requirements for lifting elements (indicate) 5 Other requirements

5.1

Additional requirements to valve materials (limitation on chemical composition, testing etc. – indicate)

5.2

Additional requirements to welding, necessary for compliance with pipelines requirements

5.3

Additional requirements to correction of forging and plate defects by means of welding

5.4

Requirements to elimination of defects by means of welding

5.5

Additional requirements to impact strength tests

5.6

Additional requirements to bolt/pin joints (hardness limitation in case of possibility of hydrogen embrittlement etc. – indicate, in case of presence)

5.7

Requirements to non-destructive testing (acc. to Appendix A, API 6D/ISO 14313)

5.8

Requirements to non-destructive testing of places, where defects were eliminated by means of welding

5.9

Admissibility of non-destructive testing of places, where defects were eliminated, before final heat treatment

5.10

Quality specification level (QSL) of valves in compliance with Appendix J, API 6D/ISO 14313

5.11

Requirements to extended hydrostatic testing in compliance with Appendix I of API 6D/ISO 14313 (if necessary, indicate please: - test duration; - requirements to content of Testing Results Protocol )

5.12

Additional requirements to testing (acc. To Appendix B, API 6D/ISO 14313)

5.13

Additional requirements to documentation (acc. to Appendix С of standard API 6D/ISO 14313)

5.14

Additional requirements to sequence of hydraulic testing of valves

5.15

Sealing method of valve sockets during hydraulic testing (sealing with end caps, which are fixed to valve flanges. Sealing are made by fixing the valves between hydraulic test desks)

5.16

Admissibility of use of lubricants on metal seal faces of valve’s plug during leakage test

5.17

Fire testing (indicate requirements to specification)

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PRODUCT CATALOG/FEBRUARY 2013

VALVES ACCORDING TO API 6D SPECIFICATION


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

5.18

Availability of ISO 15156 Certificate on Materials (if necessary, indicate mass fraction of chlorides, % Đ?2S, pH and temperature)

5.19

The drainage holes/lines (if necessary, indicate requirements to dimensions, screw design pressure, requirements to valve, used on drainage line etc.)

5.20

Bypass holes/lines (if necessary, indicate requirements to dimensions, screw design pressure, requirements to valve, used on bypass line etc.)

5.21

Participation of a third party in production/testing

5.22

Requirements to painting/coating

5.23

Requirements to marking

5.24

Requirements to retention period for manufacturing documentation

5.25

Requirements to conservation

5.26

Requirements to packaging

5.27

Requirements to transportation

5.28

Requirements to warranty

5.29

Requirements to life cycle, reliability index

5.30

Requirements to valve’s weight

5.31

Other requirements

VALVES ACCORDING TO API 6D SPECIFICATION

PRODUCT CATALOG/FEBRUARY 2013

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GATE VALVES FOR HEAT POWER STATIONS

WEDGE GATE VALVES SERIES 002 Cut-off gate valves for heat powers units with subcritical and supercritical parameters of high-capacity power blocks (up to 1200 MWatt) are used as devices for leak-proof shutoff of water and steam in the basic technological systems of power stations. They are used only for enable and disable the pipeline. It is not allowed to use gate valves as control devices. If gate valves are used on pipelines, where heating mode is used with a gate closed and body cavity filled with water, it is necessary to equip the gate valves with a discharging device. This device can be made as a tube (connecting body

cavity of the gate valve with the pipeline on the medium supply side) with a DN 20 stop valve on it, or as a through hole, 5 mm in diameter, in a wedge plate on the medium supply side. Distinguishing characteristics are as follows: protective coating of stems, wedge plates and seats; improved construction of stem-to-clip joint, which excludes stem breaking in the junction. If necessary, indicate please, in the Order form electric actuator (type, series), which could be delivered in one set with the gate valves

Butt-welded joint to the pipeline. Any direction of working medium supply. Production and delivery are performed according to Specification 孝校 3741-009-07533604-2008.

20

PRODUCT CATALOG/FEBRUARY 2013

GATE VALVES FOR HEAT POWER STATIONS


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

SPECIFICATIONS OF GATE VALVES Analog ChZEM

DN

002.100.0300

881-100

100

002.100.1700

1123-100

002.150.0500

Parameters of working medium Body material

Pressure, МPа

Temperature, °С

Steam

25,0

545

15Х1М1ФЛ

100

Steam

13,7

560

15Х1М1ФЛ

881-150

150

Water

25,0

545

15Х1М1ФЛ

002.175.1900

1013-175

175

Steam

13,7

560

15Х1М1ФЛ

002.200.0700

881-200

200

Steam

25,0

545

15Х1М1ФЛ

002.200.1500

1013-200

200

Steam

13,7

560

15Х1М1ФЛ

002.225.1100

885-225

225

Steam

9,8

540

20ХМФЛ

002.250.0400

882-250

250

Water

23,5

250

20ГСЛ

002.250.1300

883-250

250

Steam

13,7

560

15Х1М1ФЛ

002.300.0100

883-300

300

Steam

13,7

560

15Х1М1ФЛ

SPECIFICATIONS OF GATE VALVES Designation

Hydraulic resistance coefficient

Stroke, mm

Torque, N*m

Stem rotation speed for full stroke

Weight, kg

002.100.0300

0,20

160

950

20

454

002.100.1700

0,40

110

270

18

160

002.150.0500

0,60

180

1600

23,75

902

002.175.1900

0,24

180

1150

22,5

720

002.200.0700

0,40

245

3900

24,5

1950

002.200.1500

0,46

230

1000

28,75

763

002.225.1100

0,90

230

1100

28,75

935

002.250.0400

1,85

230

1600

28,75

975

002.250.1300

0,24

290

2900

29,0

1800

002.300.0100

0,65

290

2900

29,0

2200

GATE VALVES FOR HEAT POWER STATIONS

PRODUCT CATALOG/FEBRUARY 2013

21

GATE VALVES FOR HEAT POWER STATIONS

Designation

Working medium


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

GATE VALVES WITH ELECTRIC actuator MANUFACTURER – JSC TULAELECTROPRIVOD

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PRODUCT CATALOG/FEBRUARY 2013

GATE VALVES FOR HEAT POWER STATIONS


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

BASIC DIMENSIONS OF GATE VALVES WITH ELECTRIC ACTUATOR MANUFACTURER – JSC TULAELECTROPRIVOD Overall and connecting dimensions, mm

Designation

Н

А

L

d

D

002.100.0300

1333

178

550

97

172

002.100.1700

1155

128

400

94

146

002.150.0500

1690

225

750

151

262

002.175.1900

1690

193

650

156

235

002.200.0700

2380

278

900

208

345

002.200.1500

1690

218

800

203

290

002.225.1100

1829

222

800

230

290

002.250.0400

1829

228

900

271

340

002.250.1300

2430

263

900

251

345

002.300.0100

2430

273

1000

281

400

TECHNICAL CHARACTERISTICS OF GATE VALVES WITH ELECTRIC ACTUATOR MANUFACTURER – JSC TULAELECTROPRIVOD Designation

Electric actuator index

Gate stroke duration, s

Electric motor duty, kW

Weight, kg

002.100.0300

Н-В-21 У1

45

3,2

548

002.100.1700

Н-В-08 У1

46

3,2

256

002.150.0500

Н-Г-11 У1

72

4,25

1067

002.175.1900

Н-Г-11 У1

72

4,25

881

002.200.0700

Н-Д-17 У1

147

4,3

2320

002.200.1500

Н-Г-11 У1

86

4,25

928

002.225.1100

Н-Г-11 У1

86

4,25

1101

002.250.0400

Н-Г-11 У1

86

4,25

1140

002.250.1300

Н-Д-17 У1

174

4,3

2166

002.300.0100

Н-Д-17 У1

174

4,3

2556

GATE VALVES FOR HEAT POWER STATIONS

PRODUCT CATALOG/FEBRUARY 2013

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SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

GATE VALVES WITH ELECTRIC Actuator MANUFACTURER JSC ENERGOMASH (CHEKHOV) – ChZEM

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PRODUCT CATALOG/FEBRUARY 2013

GATE VALVES FOR HEAT POWER STATIONS


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

BASIC DIMENSIONS OF GATE VALVES WITH ELECTRIC ACTUATOR MANUFACTURER – JSC ENERGOMASH (CHEKHOV) – ChZEM Designation

Overall and connecting dimensions, mm Н

H1

A

L

L1

L2

d

D

002.100.0300

1027

812

178

550

1125

420

97

172

002.100.1700

855

670

128

400

925

410

94

146

002.150.0500

1260

990

225

750

1162

474

151

262

002.175.1900

1392

990

193

650

1202

474

156

235

002.200.0700

1357

1355

278

900

1462

554

208

345

002.200.1500

1410

1138

218

800

1162

474

203

290

002.225.1100

1410

1138

222

800

1162

474

230

290

002.250.0400

1540

1133

228

900

1162

458

271

340

002.250.1300

1735

1435

263

900

1462

554

251

345

002.300.0100

1735

1435

273

1000

1462

554

281

400

TECHNICAL CHARACTERISTICS OF GATE VALVES WITH ELECTRIC ACTUATOR MANUFACTURER – JSC ENERGOMASH (CHEKHOV) – ChZEM Designation

Electric actuator index Gate stroke duration, s

Electric motor duty, kW

Weight, kg

002.100.0300

793-Э-0

55

3,2

550

002.100.1700

792-Э-0

55

1,32

246

002.150.0500

795-Э-0

74

4,3

1050

002.175.1900

795-Э-0-II

35

5,6

847

002.200.0700

797-Э-0

39

11,8

2398

002.200.1500

795-Э-0

81

4,25

967

002.225.1100

795-Э-0-V

88

3,2

1063

002.250.0400

795-Э-0

81

4,25

996

002.250.1300

797-Э -0

47

11,8

2195

002.300.0100

797-Э-0

47

11,8

2560

GATE VALVES FOR HEAT POWER STATIONS

PRODUCT CATALOG/FEBRUARY 2013

25


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

GATE VALVES WITH ELECTRIC ACTUATOR – MANUFACTURER JSC BEMZ

26

PRODUCT CATALOG/FEBRUARY 2013

GATE VALVES FOR HEAT POWER STATIONS


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BASIC DIMENSIONS OF ELECTRIC GATE VALVES MANUFACTURER JSC BEMZ Overall and connecting dimensions, mm

Designation Н

А

L

d

D

002.100.1700

1006

128

400

94

146

002.150.0500

1545

225

750

151

262

002.175.1900

1545

193

650

156

235

002.200.1500

1545

218

800

203

290

002.225.1100

1690

222

800

230

290

002.250.0400

1690

228

900

271

340

TECHNICAL CHARACTERISTICS OF ELECTRIC GATE VALVES MANUFACTURER JSC BEMZ Designation

Electric actuator index

Gate stroke duration, s

Electric motor duty, kW

Weight, kg

002.100.1700

ЭП-З-300-25-Б1-О-А

44

0,75

200

002.150.0500

ГИЮМ. 303344.001

72

3,2

1010

002.175.1900

ГИЮМ. 303344.001

72

3,2

791

002.200.1500

ГИЮМ. 303344.001

86

3,2

838

002.225.1100

ГИЮМ. 303344.001

86

3,2

1041

002.250.0400

ГИЮМ. 303344.001

86

3,2

1080

GATE VALVES FOR HEAT POWER STATIONS

PRODUCT CATALOG/FEBRUARY 2013

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RANGE OF PIPELINE VALVES 1. WEDGE GATE VALVES

Gate valves are made of steel of the following grades: 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ; flanged or welded body, combined design body, with manual operation (hand wheel, mechanical gear box) or electric actuator. DN, mm

PN, MPa

50 (flanged)

1,6; 2,5; 4,0; 6,3; 16,0

50 (welded)

6,3

50 (combined)

6,3

80 (flanged)

1,6; 2,5; 4,0; 6,3; 16,0

80 (welded)

6,3

80 (combined)

6,3

100 (flanged)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

100 (welded)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

100 (combined)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

125 (flanged)

1,6

150 (flanged)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

150 (welded)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

150 (combined)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

200 (flanged)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

200 (welded)

1,6; 2,5; 6,3; 16,0; 25,0

200 (combined)

1,6; 2,5; 6,3; 16,0; 25,0

250 (flanged)

1,6; 2,5; 4,0; 6,3; 16,0

250 (welded)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

250 (combined)

2,5; 4,0; 6,3; 16,0

300 (flanged)

1,6; 2,5; 4,0; 6,3

300 (welded)

1,6

350 (flanged)

1,6

400 (flanged)

1,6; 2,5; 4,0

400 (welded)

1,6

500 (flanged)

1,6; 2,5; 4,0

600 (flanged)

1,6; 2,5; 4,0

600 (welded)

1,6

700 (flanged)

1,6

800 (flanged)

1,6

Production of gate valves of welded and combined design (marked with red color) is possible only after approval of the bevel welding and construction length.

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PRODUCT CATALOG/FEBRUARY 2013

2. SAFETY SPRING LOADED VALVES

Valves are made of steel of the following grades: 20, 20Л, 09Г2С, 20ГЛ, 12Х18Н9Т, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ; with flange or nipple-to-face joint, with forced opening device or without it, with a bellow or without it. DN, mm 25 50 80 100 150 200

PN, MPa 4,0; 10,0; 16,0 1,6; 4,0; 6,3;16,0 1,6; 4,0; 6,3; 16,0 1,6; 4,0; 6,3; 16,0 1,6; 4,0 1,6

3. SAFETY VALVES WITH CHANGEOVER VALVE

Changeover valves are made of steel of the following grades: 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ. DN, mm 25 50 80 100 150 200 300

PN, MPa 4,0 1,6; 4,0; 6,3; 16,0 0,6; 1,6; 4,0; 6,3; 16,0 0,6; 1,6; 4,0; 6,3; 16,0 1,6; 4,0 0,6; 1,6 0,6

On consumers’ request the units of safety valves with changeover valves can be produced.

4. CHECK VALVES (SWING-CHECK VALVES) Valves are made of steel of the following grades 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ. DN, mm 50 80 100 150 200 300 400

PN, MPa 1,6; 4,0; 6,3; 16,0 1,6; 4,0; 6,3; 16,0 1,6; 4,0; 6,3; 16,0 4,0; 6,3; 16,0 4,0 4,0 4,0


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

THE PLANT PRODUCES SPRINGS FOR SAFETY VALVES, FLANGES, GASKETS, PINS, NUTS, STAMPINGS, CASTIngs Flanges are manufactured in accordance with GOST 54432-2011, series 1. Production according to other standards is also possible. Flanges, gaskets, pins and nuts are delivered on the customer’s order for additional payment.

All the drawings available in the Catalogue give a common concept of the valve’s design and may differ in details from finished products. To order the valves you are to specify a working medium and operating parameters and also the necessity of additional tests:

• for intercrystalline corrosion resistance; • for impact bending at lowered temperature. The type designation, applied in valve industry, consists of numbers and letters. The first two numbers designate type of the valve (refer to Table 1), following letters designate the material of the body (refer to Table 2), the numbers that follow the letters designate the number of the model: if there are three numbers the first one designates type of the actuator (refer to Table 3), the following letters designate the material of seal faces (refer to Table 4). In separate cases there is an additional number at the end that shows a design version. For some valves designations are indicated according to the drawing or numbers, specified by a developer.

Table 1

Table 2

ATTENTION!

Valve type

Symbols

Safety valve

17, 28

Check valve (swing-check valve)

19

Gate valve

30, 31

Changeover valve of the safety valves

Carbon steel

Symbols c

Corrosion-resistant steel

нж

Alloy steel

лс

23

Table 3 Actuator type

Material of the body

Table 4 Symbols

Material of seal faces

Symbols

Electric

9

Corrosion-resistant steel

нж

Cone reducer

5

Stellite

ст

PRODUCT CATALOG/FEBRUARY 2013

29


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

WEDGE GATE VALVES

Hand-wheel Lock nut Lock washer Stem bushing Upright Gland flange Gland bushing Gland packing Stem Bonnet Spacer Wedge Ring Body

30

PRODUCT CATALOG/FEBRUARY 2013

WEDGE GATE VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

GATE VALVES ARE SHUT-OFF DEVICES WHERE WEDGE SLIDES FORWARD IN THE DIRECTION PERPENDICULAR TO THE TRANSPORTED MEDIUM FLOW AND SHUT IT OFF be operated manually (hand-wheel or reducer) or with an electric actuator in standard or explosion-proof design. On customer’s order we can deliver flanges, pins, nuts, gaskets for connection to the pipeline. Any mounting position of the vertical pipeline. As for the horizontal pipeline gate valves may be mounted with a stem upwards, tolerable deviation of vertical position – 90º in any direction. If a gate valve is mounted in declined or horizontal position then an additional support for the electric actuator should be provided.

WEDGE GATE VALVES

Gate valves are used in pipelines to shut off gaseous or liquid media flows with various pressures and nominal diameters. Low hydraulic resistance of the gate valves makes them especially valuable for pipelines, where the medium is permanently flowing at high speed. According to the body design the gate valves are usually manufactured full bore – without narrowing of seat diameters. Gate valves are manufactured with rising stem (male thread of the stem and the sliding nut). Gate valves may

DESIGN FEATURES OF WEDGES Designation ЗКЛ2 (ЗКЛП) DN 50 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 50 PN 2,5; 4,0; 6,3; 16,0 MPa ЗКЛ2 (ЗКЛП) DN 80 PN 1,6; 2,5; 4,0; 6,3; 16,0 MPa ЗКЛ2 (ЗКЛП) DN 100 PN 6,3 MPa ЗКЛ2 (ЗКЛП) DN 100 PN 1,6; 2,5; 4,0; 16,0; 25,0 MPa ЗКЛ2 (ЗКЛП) DN 125 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 150 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 150 PN 2,5; 4,0; 6,3 MPa ЗКЛ2 (ЗКЛП) DN 150 PN 16,0; 25,0 MPa ЗКЛ2 (ЗКЛП) DN 200 PN 1,6; 2,5; 4,0; 6,3 MPa ЗКЛ2 (ЗКЛП) DN 200 PN 16,0; 25,0 MPa ЗКЛ2 (ЗКЛП) DN 250 PN 1,6; 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 250 PN 6,3 MPa ЗКЛ2 (ЗКЛП) DN 250 PN 16,0; 25,0 MPa ЗКЛ2 (ЗКЛП) DN 300 PN 1,6; 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 300 PN 6,3 MPa ЗКЛ2 (ЗКЛП) DN 350 PN 16 кгс/см2 ЗКЛ2 (ЗКЛП) DN 400 PN 1,6; 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 500 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 500 PN 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 600 PN 1,6; 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 700 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 800 PN 1,6 MPa

Gate Solid rigid wedge Double-disk wedge on order Solid rigid wedge Solid rigid wedge Solid rigid wedge Double-disk wedge on order Solid rigid wedge Solid rigid wedge Solid rigid wedge Double-disk wedge on order Double-disk wedge Solid rigid wedge Double-disk wedge Solid rigid wedge Solid rigid wedge (split) Double-disk wedge Flexible welded wedge Solid rigid wedge Solid rigid wedge (split) Double-disk wedge with a clip; Flexible welded wedge on order Double-disk wedge with a clip Double-disk wedge with a clip Double-disk wedge with a clip; Flexible welded wedge on order Flexible welded wedge Double-disk wedge with a clip Double-disk wedge with a clip Double-disk wedge with a clip Double-disk wedge with a clip

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

31


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RANGE OF GATE VALVES PN 1,6 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 50-1,6 80-1,6 100-1,6 125-1,6 150-1,6 150-1,6Св 200-1,6 200-1,6Св 250-1,6 250-1,6Св 300-1,6 300-1,6Св 300-1,6 300-1,6Св 350-1,6 400-1,6 400-1,6Св 500-1,6 600-1,6 600-1,6Св 700-1,6 800-1,6 ЗКЛ2 (ЗКЛП) 50-1,6 нж 80-1,6 нж 100-1,6 нж 125-1,6 нж 150-1,6 нж 150-1,6Св нж 200-1,6 нж 200-1,6Св нж 250-1,6 нж 250-1,6Св нж 300-1,6 нж 300-1,6Св нж 300-1,6 нж 300-1,6Св нж 350-1,6 нж 400-1,6 нж 400-1,6Св нж 500-1,6 нж 600-1,6 нж 600-1,6Св нж 700-1,6 нж 800-1,6 нж

32

Type designation (figures table)

DN

30с41нж 30с941нж

50 80 100 125 150 150 200 200 250 250 300 300

30с541нж 30с941нж

30нж41нж 30нж941нж

30нж541нж 30нж941нж

PRODUCT CATALOG/FEBRUARY 2013

Material of the body

Range of application

Steel 20Л

Working medium temperature -40 °С to +425 °С, ambient temperature ≥ -40 °С

Steel 12Х18Н9ТЛ

Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С

300 300 350 400 400 500 600 600 700 800 50 80 100 125 150 150 200 200 250 250 300 300 300 300 350 400 400 500 600 600 700 800

WEDGE GATE VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

RANGE OF GATE VALVES PN 1,6 MPa (cont.) Designation (type size) ЗКЛ2 (ЗКЛП) 50-1,6 ХЛ1 80-1,6 ХЛ1 100-1,6 ХЛ1 125-1,6 ХЛ1 150-1,6 ХЛ1 150-1,6Св ХЛ1 200-1,6 ХЛ1 200-1,6Св ХЛ1 250-1,6 ХЛ1 250-1,6Св ХЛ1 300-1,6 ХЛ1 300-1,6Св ХЛ1 300-1,6 ХЛ1 300-1,6Св ХЛ1 350-1,6 ХЛ1 400-1,6 ХЛ1 400-1,6Св ХЛ1 500-1,6 ХЛ1 600-1,6 ХЛ1 600-1,6Св ХЛ1 700-1,6 ХЛ1 800-1,6 ХЛ1 ЗКЛ2 (ЗКЛП) 50-1,6 нж1 80-1,6 нж1 100-1,6 нж1 125-1,6 нж1 150-1,6 нж1 150-1,6Св нж1 200-1,6 нж1 200-1,6Св нж1 250-1,6Св нж1 250-1,6Св нж1 300-1,6 нж1 300-1,6Св нж1 300-1,6 нж1 300-1,6Св нж1 350-1,6 нж1 400-1,6 нж1 400-1,6Св нж1 500-1,6 нж1 600-1,6 нж1 600-1,6Св нж1 700-1,6 нж1 800-1,6 нж1

Type designation (figures table)

DN

30лс41нж1 30лс941нж1

50 80 100 125 150 150 200 200 250 250 300 300

30лс541нж1 30лс941нж1

300 300 350 400 400 500 600 600 700 800

30нж41нж1 30нж941нж1

50 80 100 125 150 150 200 200 250 250 300 300

30нж541нж1 30нж941нж1

300 300 350 400 400 500 600 600 700 800

Material of the body

Range of application

Steel 20ГЛ

Working medium temperature -60 °С to +425 °С, ambient temperature ≥ -60 °С

Steel 12Х18Н12М3ТЛ

Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С

Interpretation of designation ЗКЛ2 50-1,6 нж: ЗКЛ2 – Type, 50 – (DN) Nominal diameter, 1,6 – (РN) Nominal pressure, нж – Material – ss, .

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

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SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

RANGE OF GATE VALVES PN 2,5 MPa Designation (type size)

Type designation (figures table)

DN

ЗКЛ2 (ЗКЛП) 50-2,5 80-2,5 100-2,5 150-2,5 200-2,5 250-2,5

30с15нж 30с915нж

50 80 100 150 200 250

300-2,5 400-2,5 500-2,5 600-2,5

30с515нж 30с915нж

300 400 500 600

ЗКЛ2 (ЗКЛП) 50-2,5 нж 80-2,5 нж 100-2,5 нж 150-2,5 нж 200-2,5 нж 250-2,5 нж

30нж15нж 30нж915нж

50 80 100 150 200 250

300-2,5 нж 400-2,5 нж 500-2,5 нж 600-2,5 нж

30нж515нж 30нж915нж

300 400 500 600

ЗКЛ2 (ЗКЛП) 50-2,5 ХЛ1 80-2,5 ХЛ1 100-2,5 ХЛ1 150-2,5 ХЛ1 200-2,5 ХЛ1 250-2,5 ХЛ1

30лс15нж1 30лс915нж1

50 80 100 150 200 250

300-2,5 ХЛ1 400-2,5 ХЛ1 500-2,5 ХЛ1 600-2,5 ХЛ1

30лс515нж1 30лс915нж1

300 400 500 600

ЗКЛ2 (ЗКЛП) 50-2,5 нж1 80-2,5 нж1 100-2,5 нж1 150-2,5 нж1 200-2,5 нж1 250-2,5 нж1

30нж15нж1 30нж915нж1

50 80 100 150 200 250

300-2,5 нж1 400-2,5 нж1 500-2,5 нж1 600-2,5 нж1

30нж515нж1 30нж915нж1

Material of the body

Range of application

Steel 20Л

Working medium temperature -40 °С to +425 °С, ambient temperature ≥ -40 °С

Steel 12Х18Н9ТЛ

Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С

Steel 20ГЛ

Working medium temperature -60 °С to +425 °С, ambient temperature ≥ -60 °С

Steel 12Х18Н12М3ТЛ

Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С

300 400 500 600

Interpretation of designation ЗКЛ2 50-2,5 нж: ЗКЛ2 – Type, 50 – Nominal size (DN), 2,5 – Nominal pressure (PN), нж Material – ss

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PRODUCT CATALOG/FEBRUARY 2013

WEDGE GATE VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

RANGE OF GATE VALVES PN 4,0 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 50-4,0 80-4,0 100-4,0 100-4,0Св 150-4,0 200-4,0 250-4,0 300-4,0 400-4,0 500-4,0 600-4,0 ЗКЛ2 (ЗКЛП) 50-4,0 нж 80-4,0 нж 100-4,0 нж 100-4,0Св нж 150-4,0 нж 200-4,0 нж 250-4,0 нж 300-4,0 нж 400-4,0 нж 500-4,0 нж 600-4,0 нж ЗКЛ2 (ЗКЛП) 50-4,0 ХЛ1 80-4,0 ХЛ1 100-4,0 ХЛ1 100-4,0Св ХЛ1 150-4,0 ХЛ1 200-4,0 ХЛ1 250-4,0 ХЛ1 300-4,0 ХЛ1 400-4,0 ХЛ1 500-4,0 ХЛ1 600-4,0 ХЛ1 ЗКЛ2 (ЗКЛП) 50-4,0 нж1 80-4,0 нж1 100-4,0 нж1 100-4,0Св нж1 150-4,0 нж1 200-4,0 нж1 250-4,0 нж1 300-4,0 нж1 400-4,0 нж1 500-4,0 нж1 600-4,0 нж1

Type designation (figures table)

DN

30с15нж 30с915нж

50 80 100 100 150 200

30с515нж 30с915нж

250 300 400 500 600

30нж15нж 30нж915нж

50 80 100 100 150 200

30нж515нж 30нж915нж

250 300 400 500 600

30лс15нж1 30лс915нж1

50 80 100 100 150 200

30лс515нж1 30лс915нж1

250 300 400 500 600

30нж15нж1 30нж915нж1

50 80 100 100 150 200

30нж515нж1 30нж915нж1

250 300 400 500 600

Material of the body

Range of application

Steel 20Л

Working medium temperature -40 °С to +425 °С, ambient temperature ≥ -40 °С

Steel 12Х18Н9ТЛ

Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С

Steel 20ГЛ

Working medium temperature -60 °С to +425 °С, ambient temperature ≥ -60 °С

Steel 12Х18Н12М3ТЛ

Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С

Interpretation of designation ЗКЛ2 50-4,0 нж: ЗКЛ2 – Type, 50 – Nominal size (DN), 4,0 – Nominal pressure (PN), нж Material – ss.

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

35


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

RANGE OF GATE VALVES PN 6,3 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 50-6,3 80-6,3 100-6,3 100-6,3В 100-6,3Св 150-6,3 150-6,3В 150-6,3Св 200-6,3 250-6,3 300-6,3 ЗКЛ2 (ЗКЛП) 50-6,3 нж 80-6,3 нж 100-6,3 нж 100-6,3В нж 100-6,3Св нж 150-6,3 нж 150-6,3В нж 150-6,3Св нж 200-6,3 нж 250-6,3 нж 300-6,3нж ЗКЛ2 (ЗКЛП) 50-6,3 ХЛ1 80-6,3 ХЛ1 100-6,3 ХЛ1 100-6,3В ХЛ1 100-6,3Св ХЛ1 150-6,3 ХЛ1 150-6,3В ХЛ1 150-6,3Св ХЛ1 200-6,3 ХЛ1 250-6,3 ХЛ1 300-6,3 ХЛ1 ЗКЛ2 (ЗКЛП) 50-6,3 нж1 80-6,3 нж1 100-6,3 нж1 100-6,3В нж1 100-6,3Св нж1 150-6,3 нж1 150-6,3В нж1 150-6,3Св нж1 200-6,3 нж1 250-6,3 нж1 300-6,3 нж1

Type designation (figures table)

DN

30с76нж 30с976нж

50 80 100 100 100 150 150 150 200

30с576нж 30с976нж

250 300

30нж76нж 30нж976нж

50 80 100 100 100 150 150 150 200

30нж576нж 30нж976нж

250 300

30лс76нж1 30лс976нж1

50 80 100 100 100 150 150 150 200

30лс576нж1 30лс976нж1

250 300

30нж76нж1 30нж976нж1

50 80 100 100 100 150 150 150 200

30нж576нж1 30нж976нж1

250 300

Material of the body

Range of application

Steel 20Л

Working medium temperature -40 °С to +425 °С, ambient temperature ≥ -40 °С

Steel 12Х18Н9ТЛ

Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С

Steel 20ГЛ

Working medium temperature -60 °С to +425 °С, ambient temperature ≥ -60 °С

Steel 12Х18Н12М3ТЛ

Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С

Interpretation of designation ЗКЛ2 50-6,3 ХЛ1: ЗКЛ2 – Type, 50 – Nominal size (DN), 6,3 – Nominal pressure (PN), ХЛ1 – Climatic design.

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PRODUCT CATALOG/FEBRUARY 2013

WEDGE GATE VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

RANGE OF GATE VALVES PN 16,0 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 50-16,0 80-16,0 100-16,0 100-16,0Св 150-16,0 200-16,0 250-16,0

ЗКЛ2 (ЗКЛП) 50-16,0 нж 80-16,0 нж 100-16,0 нж 100-16,0Св нж

150-16,0 нж 200-16,0 нж 250-16,0 нж

ЗКЛ2 (ЗКЛП) 50-16,0 ХЛ1 80-16,0 ХЛ1 100-16,0 ХЛ1 100-16,0Св ХЛ1

150-16,0 ХЛ1 200-16,0 ХЛ 1 250-16,0 ХЛ 1

ЗКЛ2 (ЗКЛП) 50-16,0 нж1 80-16,0 нж1 100-16,0 нж1 100-16,0Св нж1

150-16,0 нж 1 200-16,0 нж 1 250-16,0 нж 1

Type designation (figures table)

DN

31с45нж 31с949нж

50 80 100 100

31с545нж 31с949нж

150 200 250

31нж45нж 31нж949нж

50 80 100 100

31нж545нж 31нж949нж

150 200 250

31лс45нж1 31лс949нж1

50 80 100 100

31лс545нж1 31лс949нж1

150 200 250

31нж45нж1 31нж949нж1

50 80 100 100

31нж545нж1 31нж949нж1

150 200 250

Material of the body

Range of application

Steel 20Л

Working medium temperature -40 °С to +425 °С, ambient temperature ≥ -40 °С

Steel 12Х18Н9ТЛ

Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С

Steel 20ГЛ

Working medium temperature -60 °С to +425 °С, ambient temperature ≥ -60 °С

Steel 12Х18Н12М3ТЛ

Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С

Interpretation of designation ЗКЛ2 50-16,0 нж: ЗКЛ2 – Type, 50 – Nominal diameter DN, 16,0 – Nominal pressure PN, нж – Material – ss, ХЛ1 – Climatic version, Св – welded design.

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

37


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

RANGE OF GATE VALVES PN 25,0 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 100-25,0 100-25,0В 100-25,0 с коф 100-25,0Св 150-25,0 150-25,0В 150-25,0 с коф 150-25,0Св 200-25,0 200-25,0В 200-25,0 с коф 200-25,0Св 250-25,0Св

ЗКЛ2 (ЗКЛП) 100-25,0 нж 100-25,0В нж 100-25,0 нж с коф 100-25,0Св нж 150-25,0 нж 150-25,0В нж 150-25,0 нж с коф 150-25,0Св нж 200-25,0 нж 200-25,0В нж 200-25,0 нж с коф 200-25,0Св нж 250-25,0Св нж ЗКЛ2 (ЗКЛП) 100-25,0 ХЛ1 100-25,0В ХЛ1 100-25,0 ХЛ1 с коф 100-25,0Св ХЛ1 150-25,0 ХЛ1 150-25,0В ХЛ1 150-25,0 ХЛ1 с коф 150-25,0Св ХЛ1 200-25,0 ХЛ1 200-25,0В ХЛ1 200-25,0 ХЛ1 с коф 200-25,0Св ХЛ1 250-25,0Св ХЛ1

38

Type designation (figures table)

DN

31с577нж 31с977нж

100 100 100 100 150 150 150 150 200 200 200 200 250

31нж577нж 31нж977нж

100 100 100 100 150 150 150 150 200 200 200 200 250

31лс577нж1 31лс977нж1

100 100 100 100 150 150 150 150 200 200 200 200 250

PRODUCT CATALOG/FEBRUARY 2013

WEDGE GATE VALVES

Material of the body

Range of application

Steel 20Л

Working medium temperature -40 °С to +425 °С, ambient temperature ≥ -40 °С

Steel 12Х18Н9ТЛ

Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С

Steel 20ГЛ

Working medium temperature -60 °С to +425 °С, ambient temperature ≥ -60 °С


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

RANGE OF GATE VALVES PN 25,0 MPa (cont.) Designation (type size) ЗКЛ2 (ЗКЛП) 100-25,0 нж1 100-25,0В нж1 100-25,0 нж1 с коф 100-25,0Св нж1 150-25,0 нж1 150-25,0В нж1 150-25,0 нж1 с коф 150-25,0Св нж1 200-25,0 нж1 200-25,0В нж1 200-25,0 нж1 с коф 200-25,Св нж1 250-25,0Св нж1

Type designation (figures table)

DN

31нж577нж1 31нж977нж1

100 100 100 100 150 150 150 150 200 200 200 200 250

Material of the body

Range of application

Steel 12Х18Н12М3ТЛ

Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С

Interpretation of designation ЗКЛ2 100-25,0 нж: ЗКЛ2 – Type, 100 – (DN) Nominal diameter, 25,0 – (РN) Nominal pressure, нж Material – ss.

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

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SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

WEDGE GATE VALVES PN 1,6 MPa WEDGE GATE VALVES WITH ELECTRIC Actuator PN 1,6 MPa Production and delivery according to Specifications TУ 3741-006-07533604-01, TУ 3741-001-07533604-2008* DN 50, 80, 100, 125 PN 1,6 MPa

Wedge gate valves with electric actuator

Left-side view with support

* According to the Specifications of JSC “AK “Transneft”. Gate valve design may differ from the drawings available in the Catalog (WEDGE DESIGN FEATURES – refer to page 31)

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PRODUCT CATALOG/FEBRUARY 2013

WEDGE GATE VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

DN 150, 200, 250, 300 PN 1,6 MPa

DN 300, 350, 400, 500, 600, 700, 800 PN 1,6 MPa

Version with position indicator (on customer’s request)

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

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SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

Gate valves of welded and combined design – lay out options for pipes Option of cutting valve ends for pipe with internal diameter less than wedge gate valve DN

Gate valves with rising stem are manufactured: 1. With flanges, connecting dimensions according to GOST R 54432-2011, design B. 2. Butt-welded (Св) according to GOST 16037-80. Face-to-face length according to GOST 3706-93. Gate valves tightness according to GOST R 54808-2011 class А. Stem with gland packing. In the upward position the stem has a gasket in the cone surface of the cover. Direction of the medium flow – from any side of main flanges. The gate valves is operated manually (by hand-wheel or conic reducer) or with an electric actuator. Please indicate in your Order: • name of the product; • parameters of working medium (max and min temperatures etc); • nominal diameter DN; • nominal pressure,PN, MPa; • designation of the product; • material; • necessity of additional tests; • for gate valves of welded and combined type – diameter, pipe wall thickness and face-to-face length.

42

PRODUCT CATALOG/FEBRUARY 2013

Option of cutting valve ends for pipe with internal diameter more than wedge gate valve DN

On your order we can manufacture main flanges of gate body with seal faces of other construction modes in compliance with data, given on page150. Example of ordering a gate valve DN 50 PN 1,6 MPa of steel grade 12Х18Н9ТЛ: Wedge gate valve DN 50 PN 1,6 MPa 30нж41нж. After hydraulic tests the gate valves intended for gaseous, dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order. When ordering, one should indicate the necessity of complete set delivery of gate valve with mating flanges, gaskets, pins and nuts. On customer's request it's possible to make main flanges of the gate valve with seal surfaces in compliance with GOST 12815-80, series 2. JSC Blagoveschensk Valves Plant reserves the right to use other materials, which meet the requirements of standard technical documents.

WEDGE GATE VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 1,6 MPa, main dimensions, mm DN

L

D

D1

D2

Dk

Dimensions of edges for welding DH

H1

H2

H3

H4

H5* HKOP HMP h

180 160 125

100

345 425 453 533 356 896 115

80

210 195 160 132 205

450 550 583 683 458 998 150

100

229 215 180 156 220

125

255 245 210 184 260

150

267 280 240 211 350

200

250 450

---

---

315

380

470

545

580 525 480

---

660

500

457 710 650 609 409/755

600

845 770 720 800

---

4,5

149

5

147

6

751 935 924 1108 775 1220 276

273

860

700

900 910 840 794 1020

800

1000 1020 950 901 1180

325

209

5

207

6

205

7

261

6

259

7

257

8

309

6

311

7

309

8

860 1082 1123 1345 870 1315 316

6

412

7

410

8

408

9

406

10

630

610

10

606

12

602

14

---

22

2

22

30

26

1236 1708 480 1345

1415 1905

---

1910 2600

---

31

2

26

36

30

2

48

1910 2670 710 2035

2555 3625 850 2680

16 600

---

44

2555 3450

26 12

34

1598 2295 587 1707 2

2309 2799 830 2164

12

---

1415 2115 560 1524

2309 3096

400

---

1205 1507 1558 1880 1205 1905 420 1314

1598 2285

---

320 8

26

1054 1343 1377 1666 1058 1503 385

1236 1703

414

18

---

2

---

426

D0

---

---

400

600Св

219

n

4 240

22

---

381 520 470 429 590

400Св

159

150

---

350

600

20

24

460 410 370 500

2

575 710 750 887 600 1140 215

405 355 319

300 300Св

---

d

17

534 654 692 812 558 1098 170

---

335 295 266

200 Св 330

250Св

---

b

а

50

150Св

99

DB

H

---

5

33

39

50 52

20

--- 650

24

1100

*for explosion-proof electric actuators of JSC Tulaelectroprivod pp. 63, 64.

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

43


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 1,6 MPa, Weight, kg Control:

DN 50 80 100 125150 150Св 200 200Св 250 250Св 300 300Св 350 400 400Св 500 600 600Св 700 800

manual (hand 22 38 46 72 105 130 158 148 244 wheel)

237

385 380

for actuator

234

380 375 410 605 600 760 1440 1290 2140 2500

22 40 47 72 105 130 158 148 241

manual (gear box)

---

---

400 395 430 625 620 780 1480 1330 2180 2592

PN 16 MPa, support size, mm DN

300

300Cв

350

400

400Св

500

600

600Св

700

800

l

310

260

310

270

490

540

560

B

300

350

400

400

560

600

900

HОП

245

280

300

360

450

480

550

OPERATING CONDITIONS Wedge gate valves, steel

Working media

Working medium temperature

20Л

12Х18Н9ТЛ

20ХНЗЛ, 20ГЛ

12Х18Н12М3ТЛ

Water, air, steam, Water, air, steam, ammonia*, humid natural Water, air, steam, Water, air, steam, ammonia*, natural gas, gas, oil products, hydrogen ammonia*, natural gas, ammonia*, humid sulfide-containing oil, oil products, liquid oil, oil products, liquid natural gas, oil products, and gaseous hydrocarbon media, liquid and and gaseous hydrocarbon hydrogen sulfidemedia and other media gaseous hydrocarbons, media and other media, containing media, liquid non-aggressive petrochemical media where corrosion rate of and gaseous hydrocarbons, to steel 20Л. and other media where steel 20ХНЗЛ, 20ГЛ petrochemical media Corrosion rate corrosion rate of steel is ≤0,1 mm/year and other media where ≤0,1 mm/year 12Х18Н9ТЛ corrosion rate of steel is ≤0,1 mm/year 12Х18Н12М3ТЛ is ≤0,1 mm/year Gate valves (DN 50...500 PN 1,6-2,5 MPa) Acc. to ТУ 3741-006-07533604-01 – liquid chlorine acc. to GOST6718-93 and gaseous with moisture content ≤ 0,04 %

-40 °C to +425 °C

-60 °C to +565 °C

-60 °C to +425 °C

-60 °C to +565 °C

Operating conditions GOST 15150-69 Min.ambient temperature

-40 °C

-60 °C

* When ordering indicate as additional requirement in the order form.

44

PRODUCT CATALOG/FEBRUARY 2013

WEDGE GATE VALVES

-60 °C

-60 °C


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

MATERIALS OF MAIN PARTS №

Name of the part

30с41нж 30с541нж 30с941нж

30нж41нж 30нж541нж 30нж941нж

30лс41нж1 30лс541нж1 30лс941нж1

30нж41нж1 30нж541нж1 30нж941нж1

1

Body

Steel 20Л

12Х18Н9ТЛ

20ХН3Л, 20ГЛ

12Х18Н12М3ТЛ

2

Bonnet

Steel 20, Steel 20Л

12Х18Н10Т, 12Х18Н9ТЛ

09Г2С, 20ХН3Л, 20ГЛ

10Х17Н13М2Т, 12Х18Н12М3ТЛ

3

Wedge

Steel 30Х13, Steel 20 with surfacing

12Х18Н10Т with surfacing

Steel 30Х13, Steel 09Г2С with surfacing

10Х17Н13М2Т with surfacing

4

Stem

Steel 30Х13

12Х18Н10Т

14Х17Н2, 30Х13

10Х17Н13М2Т

5

Nut

Steel 25

12Х18Н10Т

35Х, 20ХН3А

12Х18Н10Т

6

Pin

Steel 35

45Х14Н14В2М

35Х, 40Х, 20ХН3А

45Х14Н14В2М

7

Gland packing

ТРГ*

ТРГ*

ТРГ*

ТРГ*

8

Hand-wheel

Steel 20Л

Steel 20ГЛ

Steel 20ГЛ

Steel 20ГЛ

9

Reducer

Cone reducer

10 Bearing

Ball thrust bearing

Hard-facing on the body ring

ЦН-6 Type 20Х13

Hard-facing on the wedge 11 Electric actuator

ЦН-6 Тип 20Х13

ЦН-12М

ЦН-12М

see pp. 63 ÷ 88

* expanded graphite

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

45


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

WEDGE GATE VALVES PN 2,5; 4,0 MPa WEDGE GATE VALVES WITH ELECTRIC ACTUATOR PN 2,5; 4,0 MPa Production and delivery according to Specification TУ 3741-006-07533604-01, TУ 3741-001-07533604-2008* DN 50, 80, 100 PN 2,5; 4,0 MPa Wedge gate valves with electric actuator

Left-side view with support

* In compliance with Specification of JSC AK Transneft. Gate valve design can differ from the drawings, given in the Catalog (WEDGE DESIGN FEATURES – refer to page 31)

46

PRODUCT CATALOG/FEBRUARY 2013

WEDGE GATE VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

DN 150, 200 PN 2,5, 4,0 MPa; DN 250 PN 2,5 MPa

Version with position indicator on the customer’s order

DN 250 PN 4,0 MPa; DN 300, 400, 500, 600 PN 2,5, 4,0 MPa

DN 200, 250, 300, 400, 500, 600 РN 2,5 MPa

Option of cutting valve ends for pipe with internal diameter less than wedge gate valve DN

Option of cutting valve ends for pipe with internal diameter larger than wedge gate valve DN

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

47


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

• material; • necessity of additional tests. Example of ordering a gate valve (and in other documentation) DN 50 PN 4,0 MPa of steel 12Х18Н9ТЛ: Wedge gate valve ЗКЛ2 50-40 нж DN 50 PN 4,0 MPa 30нж15нж. After hydraulic tests gate valves intended for gaseous, dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order. On your order we can manufacture main flanges of gate valve body with seal faces of other construction modes in compliance with data, given on page150. When ordering, one should indicate the necessity of complete set delivery of gate valve with mating flanges, gaskets, pins and nuts. On customer's request it's possible to make main flanges of the gate valve with seal surfaces in compliance with GOST 12815-80, series 2. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.

Gate valves with rising stem are manufactured with flanges, connecting dimensions according to GOST R 54432-2011, part E for DN 50, 80, 100, 150 PN 2,5, 4,0 MPa, DN 200, 250, 300, 400, 500, 600 PN 4,0 MPa; version B for DN 200, 250, 300, 400, 500, 600 PN 2,5 Mpa. • Face-to-face dimension according to GOST 3706-93. • Leak-tightness in seat - GOST R 54808-2011 class А. • Stem seal – gland packing. In the upper position stem has seal on the conic surface of the bonnet. • Direction of working medium supply – from any side of the main flanges. • Gate valve control – manual (hand-wheel or conic reducer) or with electric actuator. Please indicate in your Order: • name of the product; • parameters of the working medium (max and min temperatures etc); • nominal diameter DN; • nominal pressure PN, MPa; • designation of the product;

WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 2,5 MPa, main dimensions, mm DN

L

D

D1

50

216 160 125

80

283 195 160

100 305 230 190

D2

---

150 403 300 250

D4

DK

H

H1

H2

H3

H4

H5* HKOP HMP

87

195 340 420 448 528 376 916 130

h

4

120 212 446 540 581 673 460 1000 172 149 240 534 654 692 812 563 1103 185 203 348 755 925 968 1138 770 1230 276

h1

-----

4,5

b 20 22 24 30

200 400 360 310 274

420 860 1082 1123 1345 870 1315 310

34

250 450 425 370 330

485 1048 1338 1371 1661 1080 1780 385

36

300 502 485 430 389

575 1200 1645

40

---

400 600 610 550 503

660 1415 1902

500 700 730 660 609

810 1680 2280

600 800 845 770 720

860 1910 2600

1205 1905 440 1308 ---

---

1415 2115 560 1523

2

---

48

1680 2440 645 1805

52

1910 2670 710 2035

55

d 18 22

n

D0

4

240

8

26

320

400 12

30 16

600

36 39

20

650

* For explosion-proof electric actuators – manufacturer JSC Tulaelectroprivod see pp. 63, 64

WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 2,5 MPa, Weight, kg DN

50

80

100

150

200

250

manual (hand wheel)

27

44

65

145

220

310

for actuator

27

44

66

146

220

310

Control:

manual (gear box)

48

PRODUCT CATALOG/FEBRUARY 2013

--WEDGE GATE VALVES

300

400

500

600

--455

670

1160

1515

475

690

1120

1555


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 4,0 MPa, main dimensions, mm DN

L

D

D1

D4

DK

Dimensions of edges for welding

DH 50

216 160 125

80

283 195 160 120 212

100

230 190 149

100Св

305

87

---

Da

H

H1

H2

H3

H4

H5* HKOP HMP

h1

b

d

340 420 448 528 376 916 130 ---

20

446 540 581 673 460 1000 172

2

18

22 24

100

4

98

5

96

6

92

8

114 102

6

22

4

240

---

755 925 968 1138 770 1230 276

30

26

200 419 375 320 259 420

865 1080 1123 1345 870 1315 310

38

30

250 457 445 385 312 485

1080 1343 1371 1661 1080 1780 385 1189

42

1205 1645

1250 1905 440 1314 2

46

400 838 655 585 473 695

1432 1887

1432 2192 560 1541

58

39

500 991 755 670 575 810

1700 2300

1700 2460 645 1825

62

42

600 1143 890 795 677 905

1963 2613

1963 2703 710 2088

63

48

---

---

8

320

534 654 692 812 563 1103 185 ---

150 403 300 250 203 348

300 502 510 450 363 575

D0

a

195

240 108

n

8

400

12

33

600 16

20

650

* For electric actuators – manufacturer JSC Tulaelectroprivod

WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 4,0 MPa, Weight, kg DN

50

80

100

100Св

150

200

manual (hand wheel)

27

44

65

54

145

222

for actuator

27

44

66

55

146

222

Control:

manual (gear box)

---

250

300

400

500

600

--365

540

1003

1545

1890

385

560

1043

1585

1930

PN 4,0 MPa, Support size, mm

PN 2,5 MPa, Support size, mm DN

300

400

500

600

DN

300

400

500

600

l

270

310

380

490

l

270

470

440

540

B

300

400

450

560

B

300

400

500

560

HОП

270

315

400

450

HОП

275

340

405

450

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

49


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

OPERATING CONDITIONS Wedge gate valves, steel

Working media

12Х18Н9ТЛ

20Л

20ГЛ

12Х18Н12М3ТЛ

Water, air, steam, ammonia1, wet natural Water, air, steam, Water, air, steam, Water, steam, ammonia1, gas, oil products, hydrogen ammonia1, natural ammonia1, natural gas, wet natural gas, oil gas, oil, oil products, sulfide-containing oil, oil products, liquid products, hydrogen liquid and gaseous media, liquid and and gaseous hydrocarbon sulfide-containing hydrocarbon media gaseous hydrocarbons, media and other media, media, liquid and and other media nonpetrochemical media where corrosion rate of gaseous hydrocarbons, aggressive to steel 20Л. and other media where steel 20ГЛ petrochemical media Corrosion rate corrosion rate of steel is ≤0,1 mm/year and other media where ≤0,1 mm/year 12Х18Н9ТЛ corrosion rate of steel is ≤ 0,1 mm/year 12Х18Н12М3ТЛ is ≤0,1 mm/year Gate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 MPa) according to Specification ТУ 3741-006-07533604-01 – liquid chlorine according to GOST6718-93 and gaseous with moisture content ≤ 0,04 %

Working medium temperature

-40 °C to +425 °C

-60 °C to +565 °C

-60 °C to +425 °C

-60 °C to +565 °C

Operating conditions GOST 15150-69 Min.ambient temperature 1

-40 °C

-60 °C

-60 °C

-60 °C

When ordering indicate as additional requirement in the order form.

MATERIALS OF MAIN PARTS № 1

Name of the part

30с15нж 30с515нж 30с915нж

30нж15нж 30нж515нж 30нж915нж

30лс15нж1 30лс515нж1 30лс915нж1

30нж15нж1 30нж515нж1 30нж915нж1

Body

Steel 20Л

12Х18Н9ТЛ

20ХН3Л, 20ГЛ

12Х18Н12М3ТЛ

2

Bonnet

Steel 20, Steel 20Л

12Х18Н10Т, 12Х18Н9ТЛ

09Г2С, 20ХН3Л, 20ГЛ

10Х17Н13М2Т, 12Х18Н12М3ТЛ

3

Wedge

Steel 30Х13, Steel 20 with surfacing

12Х18Н10Т with surfacing

Steel 30Х13, Steel 09Г2С with surfacing

10Х17Н13М2Т with surfacing

4

Stem

Steel 30Х13

12Х18Н10Т

14Х17Н2, 30Х13

10Х17Н13М2Т

5

Nut

Steel 25

12Х18Н10Т

35Х, 30Х, 20ХН3А

12Х18Н10Т

6

Pin

Steel 35

45Х14Н14В2М

35Х, 40Х, 20ХН3А

45Х14Н14В2М

7

Gasket

ТРГ*

ТРГ*

ТРГ*

ТРГ*

Steel 20Л

Steel 20ГЛ

Steel 20ГЛ

Steel 20ГЛ

8

Hand-wheel

9

Bearing

Ball thrust bearing

10

Reducer

Conic

11

Electric actuator surfacing on body ring

See pp. 63 to 88 type 20Х13

surfacing on wedge

ЦН-6 ЦН-12М

* expanded graphite

50

PRODUCT CATALOG/FEBRUARY 2013

WEDGE GATE VALVES

type 20Х13

ЦН-6 ЦН-12М


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

WEDGE GATE VALVES PN 6,3; 16,0 MPa WEDGE GATE VALVES WITH ELECTRIC Actuator PN 6,3; 16,0 MPa Production and delivery according to Specification 孝校 3741-006-07533604-01, 孝校 3741-001-07533604-2008*

Cam bush Support Insert Bushing Bearings Gland flange Gland bushing Gland packing Special bushing Bonnet Stem Gasket Wedge Body

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

51


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

DN 50, 80 PN 16,0 MPa DN 100 PN 6,3; 16,0 MPa DN 200 PN 6,3 MPa

Wedge gate valves with electric actuator

Left-side view with support

* According to the Specifications of JSC AK Transneft. Gate valve design may differ from the drawings available in the Catalog (WEDGE DESIGN FEATURES – refer to page 31)

52

PRODUCT CATALOG/FEBRUARY 2013

WEDGE GATE VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

DN 150 PN 16,0 MPa DN 200 PN 16,0 MPa DN 250 PN 6,3; 16,0 MPa DN 300 PN 6,3 MPa

DN 50, 80 PN 6,3 MPa

On customers reguest-variant indicating the position

Lay out versions for gate valves of welded and combined design Option of cutting (valve ends) for pipe with inner diameter less than gate valve nominal diameter

Option of cutting (valve ends) for pipe with internal diameter more than wedge gate valve DN

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

53


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

Gate valves with rising stem are manufactured: 1. with flanges, connecting dimensions according according to GOST R 54432-2011, version J; 2. combined design (V); 3. butt-welded (Wb) according to GOST 16037-80. • Face-to-face dimensions according to GOST 3706-93. • Leak-tightness in seat – GOST R 54808-2011 class А. • Stem seal – gland packing. In the upper position stem has seal on the conic surface of the bonnet. • Direction of working medium supply – from any side of the main flanges. • Gate valve control – manual (hand-wheel or conic reducer) or with electric actuator. Please indicate in your Order: • name of the product; • nominal pressure PN, MPa; • nominal diameter DN; • designation of the product; • parameters of the working medium (max and min temperatures etc);

• material; • necessity of additional tests; Example of ordering a gate valve DN 50 PN 1,6 MPa of steel 20Л: Wedge gate valve ЗКЛ2 50-160 DN 50 PN 1,6 MPa 31с45нж. On your order we can manufacture main flanges of gate valve body with seal faces of other construction modes in compliance with data, given on page150. After hydraulic tests gate valves intended for gaseous, dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order. When ordering, one should indicate the necessity of complete set delivery of gate valve with mating flanges, gaskets, pins and nuts. On customer's request it's possible to make main flanges of the gate valve with seal surfaces in compliance with GOST 12815-80, series 2. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.

WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 6,3 MPa, basic dimensions, mm DN 50 80

L

D

D1

D8

D9

DK

270 175 135 85 102 225 321 210 170 115 133

80Св 310

---

Dimensions of edges for welding DH DB а ---

89

100 359

100В 350

250 200 145 170 265

108 114

100Св 350

108

---

114 150 447 340 280 205 240

150В

380

559 150Св

54

159

---

159

82 81 80 79 77 --98 96 94 92 102 94 98 96 94 92 102 94 --151 149 147 143 141 139 151 149 147 143 141 139

PRODUCT CATALOG/FEBRUARY 2013

H

H1

H2

H3

H4

H5* HKOP HMP

h

425 500 533 608 446 986 160

3,5 4 450 545 583 678 480 1020 4,5 5 6 5 6 190 7 8 6 10 611 736 769 894 605 1065 5 6 --7 8 6 10 4 5 6 8 9 10 770 940 928 1098 770 1230 286 4 5 6 8 9 10

WEDGE GATE VALVES

b

d

26

n

D0

4

320

22

3

27

8 26

---

---

---

3

38

33

---

--- 400

8


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

PN 6,3 MPa, basic dimensions, mm (cont.) DN

L

D

D1

D8

D9

Dimensions of edges for welding DH DB а

DK

200 536 405 345 265 285 460

H

H1

H2

H3

H4

H5* HKOP HMP

864 1081 1127 1344 890 1590 325 -----

250 622 470 400 320 345 515

1019 1534

300 714 530 460 375 410 612

1272 1654

1019 1674 385 1128

---

h

3

1272 1927 410 1381 4

b

d

44

33

48

n

39

54

D0

12 16

600 800

*for electric actuators of JSC Tulaelectroprivod

PN 6,3 MPa, Weight, kg DN 50 80 80Св 100 100В 100Св 150 150В 150Св 200 250 300

Control:

manual (hand 52 73 wheel)

60

91

85

77

186 180

163 322

for actuator

62

91

85

77

186 180

163 325 450 705

54 75

manual (gear box)

---

PN 6,3 MPa, Support size, mm

---

470 725

DN

300

l

410

B

300

HОП

285

WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 16,0 MPa, basic dimensions, mm DN

L

D

D1

D8

D9

DK

Dimensions of edges for welding

D5 50

300 195 145 95 115 247

80

390 230 180 130 150 300

100

432 265 210 145 175

100Св 356

H1

H2

H3

H4

H5* HKOP HMP

h

b

d

515 590 623 698 525 985 180 ---

108

114 150

559 350 290 205 250 405

200

660 430 360 275 315 470

250

787 500 430 330 380 610

n

D0

а 30

550 640 683 773 560 1020 210

3

36 40

280

---

Dn

H

98

5

96

6

94

7

92

8

102

6

94

10

30

4 8

---

400

611 736 769 894 605 1065 190

796 1205 ---

26

1069 1628

---

1340 1790

---

796 1496 290 905

50

1069 1829 383 1193 3

60

1340 2100 450 1465

68

33 39

600 12

650

* For explosion-proof electric actuators – manufacturer JSC Tulaelectroprivod see pp. 63, 64

WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 16,0 MPa, Weight, kg DN

50

80

100

100Св

manual (hand wheel)

75

105

110

82

for actuator

75

108

110

82

Control:

manual (gear box)

--WEDGE GATE VALVES

150

200

250

--295

613

922

315

653

962

PRODUCT CATALOG/FEBRUARY 2013

55


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

OPERATING CONDITIONS Wedge gate valves, steel

Working media

Working medium temperature

12Х18Н9ТЛ

20Л

20ХНЗЛ, 20ГЛ

12Х18Н12М3ТЛ

Water, air, steam, ammonia1, wet natural Water, air, steam, Water, air, steam, gas, oil, oil products, Water, air, steam, ammonia1, natural gas, ammonia1, natural gas, hydrogen sulfideammonia1, wet natural oil, oil products, liquid oil, oil products, liquid containing gas, oil products, hydrogen and gaseous hydrocarbon and gaseous media, liquid and sulfide-containing media and other media hydrocarbons gaseous hydrocarbons, media, liquid and non-aggressive to steel media and other media, petrochemical media gaseous hydrocarbons, 20Л. where corrosion rate of and other media, where petrochemical media Corrosion rate steel 20ХНЗЛ, 20ГЛ corrosion rate of steel and other media, where ≤0,1 mm/year is ≤0,1 mm/year 12Х18Н9ТЛ corrosion rate of steel is ≤0,1 mm/year 12Х18Н12М3ТЛ Gate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 Mpa) is ≤0,1 mm/year according to Specification ТУ 3741-006-07533604-01 – liquid chlorine according to GOST6718-93 and gaseous with moisture content ≤ 0,04 %

-40 °C to +425 °C

-60 °C to +565 °C

-60 °C to +425 °C

-60 °C to +565 °C

Operating conditions GOST 15150-69 Min.ambient temperature 1

-40 °C

-60 °C

-60 °C

-60 °C

When ordering indicate as additional requirement in the order form.

MATERIALS OF MAIN PARTS 31лс45нж1 30лс76нж1 31с45нж 30с76нж 31нж45нж 30нж76нж 31нж45нж1 30нж76нж1 31лс545нж1 № Name of the part 31с545нж 30с576нж 31нж545нж 30нж576нж 31нж545нж1 30нж576нж1 30лс576нж1 31с949нж 30с976нж 31нж949нж 30нж976нж 31нж945нж1 30нж976нж1 31лс945нж1 30лс976нж1 1 Body Steel 20Л 12Х18Н9ТЛ 20ХН3Л, 20ГЛ 12Х18Н12М3ТЛ Steel 20, 12Х18Н10Т, 09Г2С, 20ХН3Л, 10Х17Н13М2Т, 2 Bonnet Steel 20Л 12Х18Н9ТЛ 20ГЛ 12Х18Н12М3ТЛ Steel 30Х13, Steel 30Х13, Steel 20 12Х18Н10Т 10Х17Н13М2Т 3 Wedge Steel 09Г2С with surfacing with surfacing with surfacing with surfacing 4 Stem Steel 30Х13 12Х18Н10Т 14Х17Н2, 30Х13 10Х17Н13М2Т 5 Nut Steel 35 12Х18Н10Т 35Х, 20ХН3А 12Х18Н10Т 6 Pin Steel 35X 45Х14Н14В2М 35Х, 40Х, 20ХН3А 45Х14Н14В2М 7 Gasket ТРГ ТРГ ТРГ ТРГ 8 Hand-wheel Steel 20Л Steel 20ГЛ Steel 20ГЛ Steel 20ГЛ 9 Bearing Ball Thrust bearing 10 Gearbox Conic reducer 11 Electric actuator See pp. 63 to 88 surfacing on body ЦН-6 ЦН-6 ring type 20Х13 type 20Х13 surfacing on ЦН-12М ЦН-12М wedge

56

PRODUCT CATALOG/FEBRUARY 2013

WEDGE GATE VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

WEDGE GATE VALVES PN 25,0 MPa WEDGE GATE VALVES WITH ELECTRIC Actuator PN 25,0 MPa Production and delivery according to Specification ТУ 3741-006-07533604-01 DN 100, 150 200, 250 PN 25,0 MPa

2

Wedge gate valves with electric actuator

Gate valve design may differ from drawings available in the Catalog (DESIGN FEATURES – refer to page 31)

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

57


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

Wedge gate valves with electric actuator DN 100 PN 25,0 MPa with cast flanges

DN 250 lay our version for edges pipe diameter 273х22

Flange design with mating flanges set (КОФ)

Lay out versions for gate valves of welded and combined design Option of cutting (valve ends) for pipe with inner diameter less than DN

58

PRODUCT CATALOG/FEBRUARY 2013

Option of cutting (valve ends) for pipe with inner diameter more than DN

WEDGE GATE VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

• nominal pressure, PN, MPa. • parameters of working medium (max. and min. temperatures etc); • material; • necessity of additional tests. Example of ordering a gate valve DN 100 PN 25,0 MPa of steel 20Л: Wedge gate valve ЗКЛ2 100-25,0 DN 100 PN 25,0 MPa 31с577нж. After hydraulic tests gate valves intended for gaseous, dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order. When ordering, indicate the necessity of completing the gate valve with mating flanges, gaskets, pins and nuts. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.

Gate valves with rising stem are manufactured: 1. with flanges acc.to GOST 9399-81 (body seal for lentil gasket); 2. combined joint(В); 3. КОФ (mating flanges, gasket, pins, nuts, nipple to be welded); 4. butt-welded (Св). Face-to-face length acc.to GOST 3706-93. Gate tightness acc. to GOST R 54808-2011 class А. Stem with gland packing. In the upper position the stem has a gasket in the cone surface of the cover. Direction of the medium flow – from any side of main flanges. The gate is operated manually by a conic reducer or with an electric actuator. Please indicate in your Order: • name of the product; • designation of the product; • nominal diameter DN;

WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 25,0 MPa, main dimensions, mm Dimensions of edges for welding DN

L

D

D1

D2

DK

DN

100 100В

546

290 220 115 338 95

100 998 с КОФ 100Св 546

---

150 В

400 305 175 416 147

150 1335 с КОФ 150Св 705 200

---

DB

а

--94 10 114 90 12

с

М

94 90 --140 168 136

10 12

1

H1

H2* HKOP HMP

135х4

b

65 683 1200 1383

1

d

39

---

14 1 16 1,5 190х6

565 525 85

1012 1570 1772

580 218 273

48

515 475

8

1137

140 14 1 --136 16 1,5

237 16 229 22

365 345 220 200

215

831 791 ---

462 422 650 780 740 8

219 187 16 1,5 ---

El. M-l actuator

240 220 600

200В 219 187 16 1,5 240х6 460 360 220 105 55 470 183 1062 1620 1822 305 1187 200 1585 --с КОФ 200Св 832

D0

6

---

832

250Св 991

n

792

---

--168

H

260 240

--114

150 705

DH

Weight, kg

1,5

695 655 1245 1205 610 570

---

1227 1757 2297 390 1367

---

997 905

* For explosion-proof electric actuators of JSC Tulaelectroprivod see pp. 63, 64.

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

59


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

OPERATING CONDITIONS Wedge gate valves, steel

Working media

20Л

12Х18Н9ТЛ

20ХНЗЛ, 20ГЛ

12Х18Н12М3ТЛ

Water, air, steam, ammonia1, Water, air, steam, Water, air, steam, 1 humid natural gas, oil ammonia , natural Water, air, steam, ammonia1, ammonia1, natural gas, products, hydrogen sulfidegas, oil, oil products, humid natural gas, oil oil, oil products, liquid containing media, liquid liquid and gaseous products, hydrogen sulfideand gaseous hydrocarbons, and gaseous hydrocarbon hydrocarbon media containing media, liquid petrochemical media media and other media, and other media nonand gaseous hydrocarbons, and other media where where corrosion rate of aggressive to steel 20Л. petrochemical media corrosion rate of steel steel 20ХНЗЛ, 20ГЛ Corrosion rate and other media where 12Х18Н9ТЛ is ≤ 0,1 mm/year ≤ 0,1 mm/year corrosion rate of steel is ≤ 0,1 mm/year 12Х18Н12М3ТЛ is ≤ 0,1 mm/year Gate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 MPa) according to ТУ 3741-006-07533604-01 – liquid chlorine according to GOST6718-93 and gaseous with moisture content ≤ 0,04 %

Working medium temperature

-40 °C to +425 °C

-60 °C to +565 °C

-60 °C to +425 °C

-60 °C to +565 °C

Operating conditions GOST 15150-69

Min.ambient temperature

-40 °С

-60 °С

-60 °С

-60 °С

MATERIAL OF MAIN PARTS №

Name of the part

31с577нж 31с977нж

31нж577нж 31нж977нж

30лс577нж1 30лс977нж1

31нж577нж1 31нж977нж1

1

Body

Steel 20Л

12Х18Н9ТЛ

20ХН3Л, 20ГЛ

12Х18Н12М3ТЛ

2

Bonnet

Steel 20, Steel 20Л

12Х18Н10Т, 12Х18Н9ТЛ

09Г2С, 20ХН3Л, 20ГЛ

10Х17Н13М2Т, 12Х18Н12М3ТЛ

3

Wedge

Steel 30Х13, Steel 20 with surfacing

12Х18Н10Т with surfacing

Steel 30Х13, Steel 09Г2С with surfacing

10Х17Н13М2Т with surfacing

4

Stem

Steel 30Х13

12Х18Н10Т

14Х17Н2, 30Х13

10Х17Н13М2Т

5

Nut

Steel 35

12Х18Н10Т

35Х, 20ХН3А

12Х18Н10Т

6

Pin

Steel 35Х

45Х14Н14В2М

35Х, 40Х, 20ХН3А

45Х14Н14В2М

7

Gasket

ТРГ

ТРГ

ТРГ

ТРГ

8

Flange

Steel 40Х

45Х14Н14В2М

Steel 40Х

45Х14Н14В2М

9 Bearing

Ball thrust bearing

10 Gearbox

Conic reducer

11 Electric actuator surfacing on body ring

See pp. 63 to 88 Type 20Х13

surfacing on wedge

60

PRODUCT CATALOG/FEBRUARY 2013

ЦН-6 ЦН-12М

WEDGE GATE VALVES

Type 20Х13

ЦН-6 ЦН-12М


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

WEDGE GATE VALVES WITH ELECTRIC Actuator PN 1,6; 2,5; 4,0; 6,3; 16,0 MPa Production and delivery according to Specification ТУ 3741-006-07533604-01, ТУ 3741-001-07533604-2008*

PN 25,0 MPa Production and delivery according to Specification ТУ 3741-006-07533604-01

Cam bush Support Insert Bearings Bushing

Gland flange Gland bushing Gland packing Stem Bonnet Gasket Wedge Ring Body

* In compliance with Specification of JSC AK Transneft Gate valve design can differ from the drawings, given in the Catalog (Design of the wedges see p. 31).

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

61


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

CONNECTING DIMENSIONS OF GATE VALVES FOR ELECTRIC AND MANUAL ActuatorS (GEARBOX) ACCORDING TO CKBA standard 062-2009 (ОСТ 26-07-793-73)

62

PRODUCT CATALOG/FEBRUARY 2013

WEDGE GATE VALVES


ELECTRIC ACTUATORS

80

100

ЗКЛП 80-6,3

ЗКЛП 100-6,3

PRODUCT CATALOG/FEBRUARY 2013

ЗКЛП 800-1,6

ЗКЛП 700-1,6

ЗКЛП 600-2,5

ЗКЛП 600-1,6

ЗКЛП 500-4,0

800

700

600

500

50

ЗКЛП 50-6,3

ЗКЛП 500-2,5

250

ЗКЛП 250-2,5

ЗКЛП 200-2,5

200

1,6

1,6

2,5

1,6

4,0

2,5

6,3

2,5

4,0

1,6

ЗКЛП 200-1,6

ЗКЛП 200-4,0

4,0

ЗКЛП 150-4,0

2,5

150

ЗКЛП 150-2,5

1,6

2,5

1,6

125

100

4,0

2,5

1,6

4,0

2,5

1,6

PN, MPa

ЗКЛП 150-1,6

ЗКЛП 125-1,6

ЗКЛП 100-2,5

ЗКЛП 100-4,0

ЗКЛП 80-4,0

80

100

ЗКЛП 100-1,6

ЗКЛП 80-2,5

80

50

DN

ЗКЛП 80-1,6

ЗКЛП 50-4,0

ЗКЛП 50-2,5

ЗКЛП 50-1,6

Gate valve designation

530

111

114

114

95

95

25

45

40

60

44

32

36

68

60

50

50

40

Time of full opening/ closing sec.

В-Д-09 (Н-Д-15)

В-Г-06 (Н-Г-06)

Б099.105-09М (Б099.104-15М)

Б099.103-06М (Б099.102-06М)

Б099.103-06М (Б099.102-06М)

Б099.099-05М1 (Б099.098-05М1)

В-Б1-05 (Н-Б1-05)

В-Г-06 (Н-Г-06)

ТЭ099.059-11М (ТЭ099.058-11М1)

Б099.101-06М (Б099.100-06М)

Б099.099-06М1 (Б099.098-06М1)

Б099.099-05М1 (Б099.098-05М1)

ТЭ099.059-11М (ТЭ099.058-11М1)

ТЭ099.059-05М (ТЭ099.058-05М1)

В-А2-11К (Н-А2-11К)

В-В-06 (Н-В-06)

В-Б1-06 (Н-Б1-06)

В-Б1-05 (Н-Б1-05)

В-А2-11К (Н-А2-11К)

В-А2-05K (Н-А2-05K)

Designation

2500-5000

1000-2500

1000-2500

100-300

60-100

250-630

100-300

60-100

25-60

10

40

40

50

24

48

50

24

Electric Actuator (Spec.ТУ 26 – 07 – 015 – 89) Frequency of Designation of the Output torque, rotation main N*m of the output shaft, design document rev./min

ELECTRIC ACTUATORS – MANUFACTURER JSC TULAELECTROPRIVOD

IEхdIIВТ4

Explosion protection

АИМ100L4 (АИРС100L4)

АИМ132МА4 (АИРС132S4)

АИМ132МА4 (АИРС132S4)

АИМ-А80В4 (АИРС80В4)

АИМ-А63А2 (АИР56В2)

АИМ100L4 (АИРС100L4)

АИМ-А80В4 (АИРС80В4)

АИМ-А63А2 (АИР56В2)

Designation

4,0 (4,25)

7,5 (8,5)

7,5 (8,5)

1,5 (1,7)

0,37 (0,25)

4,0 (4,25)

1,5 (1,7)

0,37 (0,25)

Capacity, kW

Electric motor

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

63


64

PRODUCT CATALOG/FEBRUARY 2013

ELECTRIC ACTUATORS

300

ЗКЛП 300-6,3

250

100

150

200

250

ЗКЛП 250-6,3

ЗКЛП 100-25,0

ЗКЛП 150-25,0

ЗКЛП 200-25,0

ЗКЛП 250-25,0

25,0

6,3

16,0

4,0

2,5

6,3

4,0

1,6

2,5

4,0

1,6

6,3

16,0

6,3

PN, MPa

162

41

35

19

45

43

83

90

52

69

83

69

60

90

78

68

60

44

33

22

18

15

24

Б099.103-05М (Б099.102-05М) Б099.105-08М (Б099.104-14М)

В-Д-08 (Н-Д-14)

Б099.101-11М (Б099.100-11М)

Б099.103-06М (Б099.102-06М)

Б099.101-12М (Б099.100-12М)

Б099.101-06М (Б099.100-06М)

Б099.101-11М (Б099.100-11М) Б099.101-06М (Б099.100-06М) Б099.099-06М1 (Б099.098-06М1)

Б099.099-05М1 (Б099.098-05М1)

В-Г-05 (Н-Г-05)

В-В-11 (Н-В-18)

В-Г-06 (Н-Г-06)

В-В-12 (Н-В-19)

В-В-06 (Н-В-06)

В-В-11 (Н-В-18) В-В-06 (Н-В-06) В-Б1-06 (Н-Б1-06)

В-Б1-05 (Н-Б1-05)

Designation

10

40

48

40

48

50

48

50

IEхdIIВТ4

Explosion protection

АИМ100L4 (АИРС100L4)

АИМ132МА4 (АИРС132S4)

АИМ100L4 (АИРС100L4)

АИМ132МА4 (АИРС132S4)

4,0 (4,25)

7,5 (8,5)

4,0 (4,25)

7,5 (8,5)

4,0 (4,25)

1,5 (1,7)

АИМ-А80В4 (АИРС80В4)

АИМ100L4 (АИРС100L4)

4,0 (4,25)

1,5 (1,7)

Capacity, kW

АИМ100L4 (АИРС100L4)

АИМ-А80В4 (АИРС80В4)

Designation

Electric motor

Manufacturer of electric actuators: JSC Tulaelectroprivod, Address: 1, Building A, Zavodskaya str.., 301114, Plekhanovo settlement, Tula area, Leninsky region, Russia Tel +7(4876) 796673, 796716 Fax +7(4876) 796717, 796418 E-mail: privod@tula.net; www.tulaprivod.ru

25000-50000

1000-2500

630-1000

1000-2500

630-1000

250-630

100-300

250-630

630-1000

100-300

Electric Actuator (Spec.ТУ 26 – 07 – 015 – 89) Frequency of Designation of the rotation Output torque, main of the output N*m design document shaft, rev./min

Note: depending on operation conditions one can use electric actuators as explosion-proof, as of common industrial use. Data in parentheses are for non-explosion-proof actuators.

200

ЗКЛП 200-16,0

ЗКЛП 400-4,0

400

300

ЗКЛП 300-4,0

ЗКЛП 400-2,5

500

ЗКЛП 500-1,6

300

ЗКЛП 300-1,6

300

250

ЗКЛП 250-1,6

ЗКЛП 300-2,5

200

ЗКЛП 200-6,3

250

150

ЗКЛП 150-16,0

ЗКЛП 250-4,0

100

ЗКЛП 100-16,0

400

80

ЗКЛП 80-16,0

ЗКЛП 400-1,6

50

ЗКЛП 50-16,0

350

150

ЗКЛП 150-6,3

ЗКЛП 350-1,6

DN

Gate valve designation

Time of full opening/ closing sec.

ELECTRIC ACTUATORS – MANUFACTURER JSC TULAELECTROPRIVOD (cont.)

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


ELECTRIC ACTUATORS

100

150

50

80

ЗКЛП 100-6,3

ЗКЛП 150-6,3

ЗКЛП 50-16,0

ЗКЛП 80-16,0

200

250

250

300

ЗКЛП 200-6,3

ЗКЛП 250-2,5

ЗКЛП 250-1,6

ЗКЛП 300-1,6

ЗКЛП 150-16,0

150

80

ЗКЛП 80-6,3

ЗКЛП 100-16,0

50

ЗКЛП 50-6,3

ЗКЛП 200-2,5

PRODUCT CATALOG/FEBRUARY 2013

65

1,6

1,6

2,5

6,3

16,0

6,3

2,5

4,0

ЗКЛП 200-4,0

200

1,6

ЗКЛП 200-1,6

2,5

1,6

4,0

2,5

4,0

150

125

100

4,0

ЗКЛП 150-4,0

ЗКЛП 150-2,5

ЗКЛП 150-1,6

ЗКЛП 125-1,6

ЗКЛП 100-4,0

ЗКЛП 100-2,5

ЗКЛП 80-4,0

80

100

ЗКЛП 100-1,6

2,5

1,6

80

ЗКЛП 80-1,6

ЗКЛП 80-2,5

4,0

ЗКЛП 50-4,0

2,5

ЗКЛП 50-2,5

50

1,6

DN

ЗКЛП 50-1,6

Gate valve designation

PN, MPa

55

58

120

44

47

50

35

17

30

26

50

40

44

93

44

34

43

65

60

50

60

50

40

Time of full opening/ closing sec.

ЭВИМ 11.3В

ЭВИМ 5.4Б

ЭВИМ 5.13В

ЭВИМ 11.27В

ЭВИМ 11.26В

ЭВИМ 5.3Б

ЭВИМ 5.4Б

ЭВИМ ПВ-А2

ЭВИМ 5.4Б

ЭВИМ 5.3Б

ЭВИМ 5.4Б

ЭВИМ ПВ-А2

Designation

К5-41.60.00.000-50

К5-44.30.00.000-13

К5-44.30.00.000-25

К5-41.60.00.000-35

К5-41.60.00.000-34

К5-44.30.00.000-12

К5-44.30.00.000-13

К5-236.00.00.000-01

К5-44.30.00.000-13

К5-44.30.00.000-12

К5-44.30.00.000-13

К5-236.00.00.000-01

Designation of the main design document

160-400

80-200

160-400

390-620

500-800

120-300

80-200

51-80

80-200

120-300

80-200

51-85

Output torque, N*m

24

48

24

60

40

24

48

25

48

24

48

25

Frequency of rotation of the output shaft, rev./min

Electric Actuator (Spec.ТУ 26 – 07 – 015 – 89)

ELECTRIC ACTUATORS – MANUFACTURER FSUE UPPO (Ufa Instrument-making Industrial Enterprise)

5,5

1,5

4

1,5

0,37

1,5

0,37

Capacity, kW SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


66

PRODUCT CATALOG/FEBRUARY 2013

ELECTRIC ACTUATORS

400

300

400

300

500

250

300

400

200

250

100

150

200

250

500

500

600

600

600

700

800

ЗКЛП 400-1,6

ЗКЛП 300-2,5

ЗКЛП 400-2,5

ЗКЛП 300-6,3

ЗКЛП 500-1,6

ЗКЛП 250-4,0

ЗКЛП 300-4,0

ЗКЛП 400-4,0

ЗКЛП 200-16,0

ЗКЛП 250-6,3

ЗКЛП 100-25,0

ЗКЛП 150-25,0

ЗКЛП 200-25,0

ЗКЛП 250-25,0

ЗКЛП 500-2,5

ЗКЛП 500-4,0

ЗКЛП 600-1,6

ЗКЛП 600-2,5

ЗКЛП 600-4,0

ЗКЛП 700-1,6

ЗКЛП 800-1,6

1,6

1,6

4,0

2,5

1,6

4,0

2,5

25,0

25,0

25,0

25,0

6,3

16,0

4,0

4,0

4,0

1,6

6,3

2,5

2,5

1,6

1,6

265

317

531

325

217

270

180

135

116

99

23

54

129

157

83

48

116

62

107

55

71

63

Time of full opening/ closing sec.

ЭВИМ 11.6Д

ЭВИМ 13.2Г

ЭВИМ 13.1Г

ЭВИМ 13.2Г

ЭВИМ 13.3Г

ЭВИМ 13.2Г

ЭВИМ 13.3Г

ЭВИМ 11.6Д

ЭВИМ 13.2Г

ЭВИМ 11.2В

ЭВИМ 13.2Г

ЭВИМ 11.26В

ЭВИМ 11.27В

ЭВИМ 11.2В

ЭВИМ 11.27В

Designation

Note: if the connecting dimensions of electric actuators are not comply with gate valves ends, adapter is used.

350

DN

ЗКЛП 350-1,6

Gate valve designation

PN, MPa

2640-4000

1500-2500

3000-5000

1500-2500

1000-1800

1500-2500

1000-1800

2640-4000

1500-2500

700-1100

1500-2500

1000-1800

500-800

390-620

700-1100

390-620

Output torque, N*m

12

14

7

14

21

14

21

12

14

40

14

21

40

60

40

60

Frequency of rotation of the output shaft, rev./min

5,5

4

5,5

4

Capacity, kW

Manufacturer of electric actuators: FSUE UPPO Address: 30, 50 years of USSR str., Ufa 450071, Russia, Bashkortastan Republic Tel +7(347) 2327758, 2328900, +7Fax (347) 2321076, 2328656. www.uppo.ru Exclusive representative: NGC Ltd. Address: 16, Building 1, 2-nd Yuzhnoportovy pr., Moscow, 115088, Russia www.ngcomplect.ru

К5-41.60.00.000-32

К5-41.70.00.000-16

К5-41.70.00.000-15

К5-41.70.00.000-16

К5-41.70.00.000-02

К5-41.70.00.000-16

К5-41.70.00.000-02

К5-41.60.00.000-32

К5-41.70.00.000-16

К5-41.60.00.000-49

К5-41.70.00.000-16

К5-41.70.00.000-16

К5-41.70.00.000-02

К5-41.60.00.000-34

К5-41.60.00.000-35

К5-41.60.00.000-49

К5-41.60.00.000-35

Designation of the main design document

Electric Actuator (Spec.ТУ 26 – 07 – 015 – 89)

ELECTRIC ACTUATORS – MANUFACTURER FSUE UPPO (Ufa Instrument-making Industrial Enterprise) (cont.)

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


990

60

70

70

140

170

300

530

980

800

60

70

70

140

290

ЗКЛП 50-2,5

ЗКЛП 80-2,5

ЗКЛП 100-2,5

ЗКЛП 150-2,5

ЗКЛП 200-2,5

ЗКЛП 250-2,5

ЗКЛП 300-2,5

ЗКЛП 300-6,3

ЗКЛП 400-2,5

ЗКЛП 50-4,0

ЗКЛП 80-4,0

ЗКЛП 100-4,0

ЗКЛП 150-4,0

ЗКЛП 200-4,0

350

ЗКЛП 300-1,6

ЗКЛП 500-1,6

170

ЗКЛП 250-1,6

480

130

ЗКЛП 200-1,6

ЗКЛП 400-1,6

70

100

65

ЗКЛП 100-1,6

ЗКЛП 150-1,6

65

ЗКЛП 80-1,6

ЗКЛП 125-1,6

60

ЗКЛП 50-1,6

Designation

Max torque, N*m

ELECTRIC ACTUATORS

50

24

48

50

24

48

50

24

Frequency of rotation of the output shaft, rev./min

PRODUCT CATALOG/FEBRUARY 2013

67 Tr 30х6

Tr 30х6

Tr 24х5

Tr 24х5

Tr 20х4

Tr 40х6

Tr 50х8

Tr 40х6

Tr 40х6

Tr 30х6

Tr 30х6

Tr 24х5

Tr 24х5

Tr 20х4

Tr 50х8

Tr 40х6

Tr 40х6

Tr 30х6

Tr 30х6

Tr 30х6

Tr 24х5

Tr 24х5

Tr 24х5

Tr 20х4

Screw diameter

37

27

24

20

16

71

41

55

48

37

27

24

20

17

66

71

54

48

36

28

27

24

20

16

Number of stem rotation

222

162

120

100

64

426

328

340

288

222

162

120

100

68

530

426

324

288

216

165

135

120

100

64

Stem stroke, mm

44

32

60

50

40

90

50

69

60

32

60

50

40

83

90

68

60

44

34

68

60

50

40

Тип Б

Тип Б

Тип А

Тип А

Тип А

Тип В

Тип В

Тип В

Тип В

Тип Б

Тип Б

Тип А

Тип А

Тип А

Тип В

Тип В

Тип В

Тип Б

Тип Б

Тип Б

Тип А

Тип А

Тип А

Тип А

Time of full Connecting opening/ dimensions closing acc. to type sec.

ELECTRIC ACTUATORS – MANUFACTURER ABS AUTOMATION, JSC

ПЭМ2-В7 630 50 216 М IIBT4

ПЭМ-В14 630 50 216М ПЭМ-В15 630 50 216 У

ПЭМ-Б5М

ПЭМ-Б5М

ПЭМ-А11

ПЭМ-А11

ПЭМ-А3

ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4

ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4

ПЭМ-А11-IIВТ4, ПЭМ2-А11-IIВТ4

ПЭМ-А11-IIВТ4, ПЭМ2-А11-IIВТ4

ПЭМ-А3-IIВТ4, ПЭМ2-А3-IIВТ4

ПЭМ2-В15 1000 50 216 М IIBT4

ПЭМ2-В7 630 50 216 М IIBT4

ПЭМ-В14 630 50 216М ПЭМ-В15 630 50 216 У

ПЭМ-В46 1000 50 216М ПЭМ-В47 1000 50 216 У

ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4

ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4

ПЭМ-А11-IIВТ4, ПЭМ2-А11-IIВТ4

ПЭМ-А11-IIВТ4, ПЭМ2-А11-IIВТ4

ПЭМ-Б5М

ПЭМ-Б5М

ПЭМ-А11

ПЭМ-А11

ПЭМ-А3-IIВТ4, ПЭМ2-А3-IIВТ4

ПЭМ2-В15 1000 50 216 М IIBT4

ПЭМ-В46 1000 50 216М ПЭМ-В47 1000 50 216 У ПЭМ-А3

ПЭМ2-В7 630 50 216 М IIBT4

ПЭМ2-В7 630 50 216 М IIBT4

ПЭМ-В14 630 50 216 М ПЭМ-В15 630 50 216 У ПЭМ-В14 630 50 216М ПЭМ-В15 630 50 216 У

ПЭМ-Б7-IIВТ4, ПЭМ2-Б7-IIВТ4

ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4

ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4

ПЭМ-А11-IIВТ4, ПЭМ2-А11-IIВТ4

ПЭМ-А3-IIВТ4, ПЭМ2-А3-IIВТ4

ПЭМ-А3-IIВТ4, ПЭМ2-А3-IIВТ4

ПЭМ-А3-IIВТ4, ПЭМ2-А3-IIВТ4

Explosion-proof actuator

ПЭМ-Б7М

ПЭМ-Б5М

ПЭМ-Б5М

ПЭМ-А11

ПЭМ-А3

ПЭМ-А3

ПЭМ-А3

Actuator for general industrial use

1,1

0,25

0,18

4

1,1

0,25

0,18

4

1,1

0,25

0,18

Capacity, kW SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


68

PRODUCT CATALOG/FEBRUARY 2013

ELECTRIC ACTUATORS

450

150

230

280

700

880

ЗКЛП 350-1,6

ЗКЛП 50-16,0

ЗКЛП 80-16,0

ЗКЛП 100-16,0

ЗКЛП 150-16,0

ЗКЛП 100-25,0

48

50

48

50

24

48

Tr 40х6

Tr 30х6

Tr 40х6

Tr 30х6

Tr 30х6

Tr 24х5

Tr 24х5

Tr 40х6

Tr 40х6

Screw diameter

15

30

20

14

11,5

63

36

37

28

21

18

16

57

48

Number of stem rotation

121

180

120

84

69

376

288

222

168

126

90

80

340

288

Stem stroke, mm

Note: Depending on operation conditions one can use as explosion-proof actuators, as actuators for general industrial use. By default actuators with one switch on the input are supplied. E.g., records when ordering: Actuator ПЭМ-А0 IIВТ4 У2 ЯЛБИ.421312.014ТУ

850

ЗКЛП 250-6,3

165

ЗКЛП 100-6,3

460

75

ЗКЛП 80-6,3

ЗКЛП 200-6,3

65

ЗКЛП 50-6,3

220

780

ЗКЛП 300-4,0

ЗКЛП 150-6,3

510

ЗКЛП 250-4,0

Designation

Frequency of Max torque, rotation N*m of the output shaft, rev./min

Тип В

Тип Б

Тип В

Тип Б

Тип А

Тип В

ПЭМ-В42 1000 50 36М ПЭМ-В43 1000 50 36 У

ПЭМ-Б5М

ПЭМ-В14 630 50 216М ПЭМ-В15 630 50 216У

ПЭМ-Б5М

ПЭМ-А11

ПЭМ-А3

ПЭМ2-В13 1000 50 36 М IIBT4

ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4

ПЭМ2-В7 630 50 216 М IIBT4

ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4

ПЭМ-А11-IIВТ4, ПЭМ2-А11-IIВТ4

ПЭМ-А3-IIВТ4, ПЭМ2-А3-IIВТ4

ПЭМ2-В15 1000 50 216 М IIBT4

ПЭМ2-В7 630 50 216 М IIBT4

ПЭМ-В14 630 50 216М ПЭМ-В15 630 50 216 У ПЭМ-В46 1000 50 216М ПЭМ-В47 1000 50 216 У

Explosion-proof actuator

Actuator for general industrial use

4

1,1

4

1,1

0,25

0,18

4

Capacity, kW

Manufacturer of electric actuators: JSC ABS-Automation Address: 1, Yakovleva str., Cheboksary, 428020, Russia Tel +7 (8352) 305269, 305221, Tel/fax +7 (8352) 305111, 201549 E-mail: pavlov@zeim.ru; ops@zeim.ru; www.zeim.ru

19

39

24

18

15

79

45

44

34

25

45

40

69

60

Time of full Connecting opening/ dimensions closing acc. to type sec.

ELECTRIC ACTUATORS – MANUFACTURER ABS AUTOMATION, JSC (cont.)

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


ELECTRIC ACTUATORS

PRODUCT CATALOG/FEBRUARY 2013

400

ЗКЛП 400-2,5

300

300

ЗКЛП 300-2,5

ЗКЛП 300-6,3

250

ЗКЛП 250-2,5

500

ЗКЛП 500-1,6

200

400

ЗКЛП 400-1,6

ЗКЛП 200-2,5

350

ЗКЛП 350-1,6

150

300

ЗКЛП 300-1,6

ЗКЛП 150-2,5

250

ЗКЛП 250-1,6

100

200

ЗКЛП 200-1,6

ЗКЛП 100-2,5

150

ЗКЛП 150-1,6

80

125

ЗКЛП 125-1,6

ЗКЛП 80-2,5

100

ЗКЛП 100-1,6

50

80

ЗКЛП 80-1,6

ЗКЛП 50-2,5

50

DN

ЗКЛП 50-1,6

Designation

6,3

2,5

1,6

PN, MPa

800

800

530

300

170

140

70

60

990

480

450

350

170

130

75

70

65

60

Specified torque, N*m

Tr 50x8

Tr 40x6

Tr 30x6

Tr 24x5

Tr 20x4

Tr 50x8

Tr 40x6

Tr 30x6

Tr 24x5

Tr 20x4

Screw diameter

42

71

55

48

37

27

24

20

17

66

71

63

54

48

36

28

27

24

20

16

Number of stem rotation

Gate valve characteristics

328

426

340

288

222

162

120

100

68

530

426

376

324

288

216

165

135

120

100

64

Stem stroke, mm

В

Б

А

В

Б

А

Depends on actuator's speed and number of revolutions of valve's stroke

Connecting Time of dimensions opening/ acc. to closing types sec.

4-180 rev./min

The speed of output shaft, rev/ min

ELECTRIC ACTUATORS – MANUFACTURER AUMA Riester GmbH & Co. KG

1000

500

250

120

2000

1000

500

250

120

SA 16.2/ SAEXC 16.2

SA 14.6/ SAEXC 14.6

SA 14.2/ SAEXC 14.2

SA 10.2/ SAEXC 10.2

SA 25.2/ SAEXC 25.2

SA 16.2/ SAEXC 16.2

SA 14.6/ SAEXC 14.6

SA 14.2/ SAEXC 14.2

SA 10.2/ SAEXC 10.2

≤ 94

≤ 60

≤ 55

≤ 29

≤ 90

≤ 14

≤ 60

≤ 55

≤ 29

Type Actuator's Max torque, (general industrial weight, N*m use/explosionkg proof)

Electric actuator characteristics Max current, A

depends depends on on actuator's actuator's speed and speed and type type 0,09 ÷ 7,5 kW 0,4 ÷ 45 А

Electric motor capacity

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

69


70

PRODUCT CATALOG/FEBRUARY 2013

200

ЗКЛП 200-4,0

ELECTRIC ACTUATORS

200

250

50

80

300

ЗКЛП 200-6,3

ЗКЛП 250-6,3

ЗКЛП 50-16,0

ЗКЛП 80-16,0

ЗКЛП 300-6,3

6,3

16,0

150

ЗКЛП 150-6,3

800

230

150

850

460

170

190

100

ЗКЛП 100-6,3

6,3

75

80

ЗКЛП 80-6,3

2430

1460

780

510

290

140

Tr 50x8

Tr 30x6

Tr 44x8

Tr 40x6

Tr 30x6

Tr 24x5

Tr 60x8

Tr 50x8

Tr 40x6

Tr 30x6

Tr 24x5

Tr 20x4

60

70

Tr 60x8

Screw diameter

1200

Specified torque, N*m

65

500

4,0

2,5

PN, MPa

ЗКЛП 50-6,3

ЗКЛП 500-4,0

400

150

ЗКЛП 150-4,0

ЗКЛП 400-4,0

100

ЗКЛП 100-4,0

300

80

ЗКЛП 80-4,0

ЗКЛП 300-4,0

50

ЗКЛП 50-4,0

250

500

ЗКЛП 500-2,5

ЗКЛП 250-4,0

DN

Designation

42

14

11,5

36

37

28

21

18

16

63

54

57

48

37

27

24

20

16

63

Number of stem rotation

Gate valve characteristics

335

84

69

288

222

168

126

90

80

505

435

340

288

222

162

120

100

64

505

Stem stroke, mm

В

Б

В

Б

А

Г

В

Б

А

Г

Depends on actuator's speed and number of revolutions of valve's stroke

Connecting Time of dimensions opening/ acc. to closing types sec.

4-180

Мах 22,5

Мах 32

4-180

Мах 32

The speed of output shaft, rev/ min

1000

250

1000

250

120

4000

2000

1000

500

250

120

2000

Max torque, N*m

SA 16.2/ SAEXC 16.2

SA 14.2/ SAEXC 14.2

SA 16.2/ SAEXC 16.2

SA 14.2/ SAEXC 14.2

SA 10.2/ SAEXC 10.2

SA 14.6/GK30.2 / SAEXC 14.6/GK30.2

SA 14.6/GK25.2 / SAEXC 14.6/GK25.2

SA 16.2 / SAEXC 16.2

SA 14.6 / SAEXC 14.6

SA 14.2/ SAEXC 14.2

SA 10.2/ SAEXC 10.2

SA 14.6/GK25.2 / SAEXC 14.6/GK25.2

≤ 94

≤ 55

≤ 94

≤ 55

≤ 29

≤ 170

≤ 120

≤ 94

≤ 60

≤ 55

≤ 29

≤ 120

Max current, A

depends on depends on actuator's actuator's speed and speed and type type 0,09 ÷ 7,5 0,4 ÷ 45 А kW

Type Actuator's Electric (general industrial weight, motor use/explosion-proof) kg capacity

Electric actuator characteristics

ELECTRIC ACTUATORS – MANUFACTURER AUMA Riester GmbH & Co. KG (cont.)

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


150

200

250

100

150

200

250

ЗКЛП 150-16,0

ЗКЛП 200-16,0

ЗКЛП 250-16,0

ЗКЛП 100-25,0

ЗКЛП 150-25,0

ЗКЛП 200-25,0

ЗКЛП 250-25,0

ELECTRIC ACTUATORS

1,6

700

800

ЗКЛП 700-1,6

ЗКЛП 800-1,6

2850

1980

3060

1400

1300

3800

2410

2240

880

2450

2050

700

280

Specified torque, N*m

Tr 80x16

Tr 65x10

Tr 60x8

Tr 65x10

Tr 60x8

Tr 44x8

Tr 65x10

Tr 60x8

Tr 40x6

Tr 30x6

Screw diameter

53

74

62

76

27

23

15

33

29

31

20

Number of stem rotation

840

737

613

610

266

218

181

121

330

230

185

120

Stem stroke, mm

Distributor of AUMA electric actuators in Russia and Belarus – Privod Service Ltd. 1a, Smyshlyaevskay road, Business Center Zhiguli, office 56, Samara, 443050, Russia Tel +7 (846) 977-80-52, 205-13-19, 977-80-53

1,6

4,0

2,5

1,6

25,0

16,0

ЗКЛП 600-4,0

ЗКЛП 600-2,5

600

100

ЗКЛП 100-16,0

ЗКЛП 600-1,6

DN

Designation

PN, MPa

Gate valve characteristics

Д

Г

Д

Г

В

Г

В

Б

Depends on actuator's speed and number of revolutions of valve's stroke

Connecting Time of dimensions opening/ acc. to closing types sec.

4-90

Мах 22,5

4-180

Мах 22,5

4-180

The speed of output shaft, rev/ min

4000

2000

4000

1000

4000

1000

500

Max torque, N*m

SA 30.2 / SAEXC 30.2

SA 25.2 / SAEXC 25.2

SA 14.6 / GK30.2 / SAEXC 14.6/GK30.2

SA 16.2 / SAEXC 16.2

SA 14.6 / GK30.2 / SAEXC 14.6 / GK30.2

SA 16.2 / SAEXC 16.2

SA 14.6 / SAEXC 14.6

≤ 170

≤ 94

≤ 170

≤ 94

≤ 60

Max current, A

depends on depends on actuator's actuator's speed and speed and type type 0,09 ÷ 7,5 0,4 ÷ 45 А kW

Actuator's Electric Type motor (general industrial weight, kg capacity use/explosion-proof)

Electric actuator characteristics

ELECTRIC ACTUATORS – MANUFACTURER AUMA Riester GmbH & Co. KG (cont.)

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

PRODUCT CATALOG/FEBRUARY 2013

71


72

PRODUCT CATALOG/FEBRUARY 2013

ELECTRIC ACTUATORS

150

125

100

80

50

DN

ЗКЛП 150-4,0

ЗКЛП 150-6,3

ЗКЛП 150-16,0

ЗКЛП 150-25,0

4.0

6.3

16.0

25.0

ЗКЛП 100-25,0

25.0

ЗКЛП 150-2,5

ЗКЛП 100-16,0

16.0

2.5

ЗКЛП 100-6,3

6.3

ЗКЛП 150-1,6

ЗКЛП 100-4,0

4.0

1.6

ЗКЛП 100-2,5

2.5

ЗКЛП 125-1,6

ЗКЛП 100-1,6

1.6

1.6

ЗКЛП 80-16,0

16.0

ЗКЛП 80-2,5

2.5

ЗКЛП 80-6,3

ЗКЛП 80-1,6

1.6

6.3

ЗКЛП 50-16,0

16.0

ЗКЛП 80-4,0

ЗКЛП 50-6,3

6.3

4.0

ЗКЛП 50-4,0

ЗКЛП 50-2,5

2.5

4.0

ЗКЛП 50-1,6

Valve designation

1.6

PN, MPa

Г

В

Б

А

В

Б

А

Б

А

Б

А

2240

700

220

140

140

75

70

880

280

165

70

70

65

230

75

70

70

65

150

65

60

Tr 60х8

Tr 40х6

Tr 30х6

Tr 24х5

Tr 44х8

Tr 30х6

Tr 24х5

Tr 30х6

Tr 24х5

Tr 30х6

Tr 24х5

Tr 20х4

Connection type in compliance with Max torque CKBA standard Stem screw N∙m 062-2009 (ОСТ 26-07-793-73

23/181

31/185

28/168

27/162

30/175

27/135

15/121

20/120

21/126

24/120

14/84

18/90

20/100

11,5/69

16/80

16/64

Number of revolutions of stem bushing/ stem stroke

ТОМПРИН Г.2500(4000).7,5(15).ХХХ

ТОМПРИН В.1000.20(48).ХХХ

ТОМПРИН Б.300.20(40).ХХХ+Кат 018

ТОМПРИН Б.150.40.ХХХ+Кат 018

ГУСАР М.В.И12.100.28.ХХХ

ТОМПРИН В.1000.20(48).ХХХ

ТОМПРИН Б.300.20(40).ХХХ+Кат 018

ГУСАР М.В.И12.100.28.ХХХ

ТОМПРИН Б.300.20(40).ХХХ +Кат 018

ГУСАР М.В.И12.100.28.ХХХ

ТОМПРИН Б.300.20(40).ХХХ+Кат 018

ГУСАР М.В.И12.100.28.ХХХ

Actuator designation

ELECTRIC ACTUATORS – MANUFACTURER NPO SIBERIAN MACHINOSTROITEL

1,5/4,5 (4,0/10,5)

1,5/4,5 (4,0/10,5)

0,55/1,7 (1,1/2,6)

0,55/2,5

0,25/1,1

1,5/4,5 (4,0/10,5)

0,55/1,7 (1,1/2,6)

0,25/1,1

0,55/1,7 (1,1/2,6)

0,25/1,1

0,55/1,7 (1,1/2,6)

0,25/1,1

Nominal capacity, kW / current, А, at nominal capacity

184 (92)

93 (39)

42(21)

41

45

58

45 (23)

60 (30)

63 (31,5)

52

42(21)

39

43

18(10)

35

Time of full closing of the valve

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


ELECTRIC ACTUATORS

ЗКЛП 300-4,0

ЗКЛП 300-6,3

4.0

6,3

ЗКЛП 600-4,0

4.0

PRODUCT CATALOG/FEBRUARY 2013

ЗКЛП 800-1,6

Д

Г

В

Г

В

Д

Г

В

Б

Г

В

2850

1980

3060

1400

1300

2430

1300

990

1460

800

480

450

800

780

530

350

3800

2450

850

510

300

170

2410

2050

Tr 80х16

Tr 65х10

Tr 65х10

Tr 60x8

Tr 50х8

Tr 40х6

Tr 50х8

Tr 40х6

Tr 65х10

Tr 44х8

Tr 40х6

Tr 30х6

Tr 60х8

Tr 40х6

Tr 30х6

Note: electric actuators Томприн series with connections of B type are fitted with adapters. Electric actuators could be supplied with marking of explosion protection 1ExdllВТ4 or 2ExdllВТ3.

1.6

ЗКЛП 600-2,5

2.5

800

ЗКЛП 600-1,6

1.6

ЗКЛП 700-1,6

ЗКЛП 500-4,0

1.6

ЗКЛП 500-2,5

ЗКЛП 500-1,6

1.6

4.0

ЗКЛП 400-4,0

4.0

2.5

ЗКЛП 400-2,5

ЗКЛП 400-1,6

2.5

1.6

ЗКЛП 350-1,6

ЗКЛП 300-2,5

2.5

1.6

ЗКЛП 300-1,6

1.6

ЗКЛП 250-4,0

4.0

ЗКЛП 250-25,0

ЗКЛП 250-2,5

2.5

25.0

ЗКЛП 250-1,6

1.6

ЗКЛП 250-16,0

ЗКЛП 200-25,0

25.0

ЗКЛП 250-6,3

ЗКЛП 200-16,0

6.3

460

ЗКЛП 200-6,3

6.3

16.0

16.0

290

ЗКЛП 200-4,0

4.0

Б

ЗКЛП 200-2,5

170

ЗКЛП 200-1,6

2.5

Valve designation

1.6

700

600

500

400

350

300

250

200

DN

PN, MPa

Connection type in compliance with Max torque CKBA standard Stem screw N∙m 062-2009 (ОСТ 26-07-793-73 130

ТОМПРИН Д.7000.12.ХХХ

53/840

5,5/12,0

1,5/4,5

4,0/10,5

1,5/4,5

1,5/4,5(4,0/10,5)

1,5/4,5

1,5/4,5(4,0/10,5)

1,5/5,0

1,5/4,5(4,0/10,5)

1,5/5,0

5,5/12,0

1,5/4,5

1,5/4,5(4,0/10,5)

1,5/5,0

0,55/1,7(1,1/2,6)

1,5/4,5

1,5/4,5(4,0/10,5)

1,5/5,0

0,55/1,7(1,1/2,6)

0,55/2,5

Nominal capacity, kW / current, А, at nominal capacity

Manufacturer of electric actuators: NPO Siberian Machinostroitel (Sibmach) Address: 33, building 1, Vysotsky str., Tomsk, 634040, Russia Tel +7(3822) 633986, 633885, 63398 Fax +7(3822) 633889, 633987; www.nposibmach.ru

ТОМПРИН Г.2500.7,5.ХХХ

ТОМПРИН Г.4000.15.ХХХ

ТОМПРИН Г.2500.7,5.ХХХ

ТОМПРИН В.1000.20(48).ХХХ

ТОМПРИН Г.2500.7,5.ХХХ

ТОМПРИН В.1000.20(48).ХХХ

ТОМПРИН В.500.40.ХХХ

ТОМПРИН В.1000.20(48).ХХХ

ТОМПРИН В.500.40.ХХХ

ТОМПРИН Д.7000.12.ХХХ

ТОМПРИН Г.2500(4000).7,5(15).ХХХ

ТОМПРИН В.1000.20(48).ХХХ

ТОМПРИН В.500.40.ХХХ

ТОМПРИН Б.300.20(40).ХХХ+Кат 018

ТОМПРИН Г.2500.7,5.ХХХ

ТОМПРИН Г.2500(4000).7,5(15).ХХХ

ТОМПРИН В.500.40.ХХХ

ТОМПРИН Б.300.20(40).ХХХ+Кат 018

ТОМПРИН Б.150.40.ХХХ+Кат 018

Actuator designation

74/737

62/613

76/610

63/505

66/530

54/435

71/426

63/376

42/335

55/340

55/340

54/324

27/266

33/330

36/288

48/288

27/218

22/215

37/222

Number of revolutions of stem bushing/ stem stroke 36/216

ELECTRIC ACTUATORS – MANUFACTURER NPO SIBERIAN MACHINOSTROITEL (cont.)

256

592

248

608

528

198 (75)

440

216 (90)

107

95

126 (53)

165 (69)

81

135

264 (132)

108 (45)

144(60)

72

144 (72)

216

232 (116)

56

112 (56)

54

Time of full closing of the valve SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

73


74

PRODUCT CATALOG/FEBRUARY 2013

ELECTRIC ACTUATORS

50

80

100

ЗКЛП 50-4,0

ЗКЛП 80-4,0

ЗКЛП 100-4,0

80

400

ЗКЛП 400-2,5

ЗКЛП 80-6,3

300

ЗКЛП 300-2,5

50

250

ЗКЛП 250-2,5

ЗКЛП 50-6,3

200

ЗКЛП 200-2,5

400

150

ЗКЛП 150-2,5

ЗКЛП 400-4,0

100

ЗКЛП 100-2,5

300

80

ЗКЛП 80-2,5

ЗКЛП 300-4,0

50

ЗКЛП 50-2,5

250

500

ЗКЛП 500-1,6

ЗКЛП 250-4,0

400

ЗКЛП 400-1,6

150

350

ЗКЛП 350-1,6

200

300

ЗКЛП 300-1,6

ЗКЛП 150-4,0

250

ЗКЛП 250-1,6

ЗКЛП 200-4,0

150

125

ЗКЛП 125-1,6

200

100

ЗКЛП 100-1,6

ЗКЛП 150-1,6

80

ЗКЛП 80-1,6

ЗКЛП 200-1,6

50

DN

ЗКЛП 50-1,6

Designation

6,3

4,0

2,5

1,6

PN, MPa

75

65

1460

780

510

290

140

70

60

800

530

300

170

140

70

60

990

480

450

350

170

100

75

70

65

60

Required torque, N*m

Тг 24х5

Тг 50х8

Тг 40х6

Тг 30х6

Тг 24х5

Тг 20х4

Тг 40х6

Тг 30х6

Тг 24х5

Тг 20х4

Тг 50х8

Тг 40х6

Тг 30х6

Тг 24х5

Тг 20х4

Screw diameter

Valve parameters

18

16

55

48

37

27

24

20

16

72

55

48

37

27

24

20

17

66

71

63

54

48

36

30

27

24

20

16

90

80

435

340

288

222

162

120

100

64

426

340

288

222

162

120

100

68

530

426

376

324

288

216

175

135

120

100

64

А

Г

В

Б

А

В

Б

А

В

Б

А

36

32

83

66

58

44

41

48

40

32

86

66

58

35

32

48

40

32

99

85

76

65

72

43

36

54

48

40

32

Connection Number of Время Stem stroke, type to ОСТ stem откр./ mm (branch revolutions закр., с standard)

ELECTRIC ACTUATORS – MANUFACTURER EIM Company Inc.

30

40

50

40

30

50

40

50

30

40

50

40

50

30

Time of opening/ closing, sec

80

1706

923

684

435

185

80

923

684

435

185

156

80

1154

684

435

185

156

80

Output shaft speed, rev/ min

123

2472

1459

1150

692

293

123

1459

1150

692

293

251

123

80

123

1817

1150

692

293

251

123

Starting (breakaway) torque, N*m

1C N A -5

1C N F -5

4M S N -5

3L U K -5

2K S G -5

2J S G -5

2F R G -5

1C N A -5

3L U K -5

2K S G -5

2J S G -5

2F R G -5

2F S G -5

1C N A -5

3L T K -5

2K S G -5

2J S G -5

2F S G -5

1С N A -5

Type

EIM electric actuators parameters

57

186

125

102

79

73

57

125

102

79

73

57

125

102

79

73

57

Actuator's weight, kg

0,61

7,09

6,21

5,59

2,71

1,42

0,61

6,21

5,59

2,71

1,42

0,61

5,59

2,71

1,42

0,61

Motor capacity, kW

3,4

83,3

55,2

47,5

31,1

10,9

3,4

55,2

47,5

31,1

10,9

3,4

47,5

31,1

10,9

3,4

Max current, А

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


250

ЗКЛП 250-6,3

ELECTRIC ACTUATORS

1,6

700

250

ЗКЛП 700-1,6

ЗКЛП 250-16,0

PRODUCT CATALOG/FEBRUARY 2013

2450

1980

3060

2160

1300

2430

1300

2850

3800

2410

2240

850

880

2050

700

280

230

150

800

460

170

190

Required torque, N*m

Тг 65х10

Тг 65х10

Тг 60х8

Тг 60х8

Тг 80х16

Тг 65х10

Тг 60х8

Тг 44х8

Тг 60х8

Тг 40х6

Тг 30х6

Тг 50х8

Тг 40х6

Тг 30х6

Screw diameter

33

74

62

76

63

53

27

23

36

15

29

31

20

14

11,5

42

37

28

21

330

737

613

610

505

840

266

218

181

288

121

230

185

120

84

69

335

222

168

126

Г

Д

Г

В

Г

В

Б

В

Б

40

30

40

50

40

50

40

40

50

40

60

Time of opening/ closing, sec

2723

1706

2723

1706

3949

2723

923

923

2723

684

267

185

1154

635

185

226

Output shaft speed, rev/ min

4325

2476

4325

2472

5816

4325

1459

4325

1150

427

293

1817

1072

293

362

Starting (breakaway) torque, N*m

5N T U -5

4M S N -5

5N T U -5

4M S N -5

6N U B -5

5N T U -5

3L U K -5

3L U K -5

5N T U -5

2K S G -5

2G S G -5

2F R G -5

3L T K -5

3K U K -5

2F R G -5

2G T G -5

Type

EIM electric actuators parameters

202

186

202

186

355

202

125

125

202

102

75

73

125

120

73

75

Actuator's weight, kg

9,93

7,09

9,93

7,09

5,6

9,93

6,21

6,21

9,93

5,59

2,08

1,42

5,59

5,59

1,42

2,08

Motor capacity, kW

Supplier of ЕIМ electric actuators in Russia: Strongarm Ltd Address: 8, Building 1, Sofiyskaya str., office 6, St.-Petersburg, 192019, Russia Tel +7 (812) 677-23-03 (multichannel)

50

111

93

114

95

106

54

40

35

43

18

43

37

24

17

63

44

42

21

Connection Number of Время Stem stroke, type to ОСТ stem откр./ mm (branch revolutions закр., с standard)

In the Order form it's necessary to indicate the connection type in compliance with CKBA standard 062-2009 (ОСТ 26-07-763-73)

16

4,0

ЗКЛП 600-4,0

2,5

ЗКЛП 600-2,5

600

1,6

4,0

2,5

1,6

25

6,3

25

16

6,3

ЗКЛП 600-1,6

ЗКЛП 500-4,0

500

800

ЗКЛП 800-1,6

ЗКЛП 500-2,5

250

ЗКЛП 250-25,0

ЗКЛП 200-25,0

200

100

ЗКЛП 100-25,0

ЗКЛП 150-25,0

200

80

ЗКЛП 80-16,0

ЗКЛП 200-16,0

50

ЗКЛП 50-16,0

150

300

ЗКЛП 300-6,3

ЗКЛП 150-16,0

200

ЗКЛП 200-6,3

100

150

ЗКЛП 150-6,3

ЗКЛП 100-16,0

100

DN

ЗКЛП 100-6,3

Designation

PN, MPa

Valve parameters

ELECTRIC ACTUATORS – MANUFACTURER EIM Company Inc. (cont.)

135

83,3

135

83,3

26,3

135

55,2

55,2

135

47,5

19,1

10,9

47,5

47,5

10,9

19,1

Max current, А

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

75


76

PRODUCT CATALOG/FEBRUARY 2013

А

А

А

Б

Б

В

В

В

А

А

ЗКЛП 50-2,5

ЗКЛП 80-2,5

ЗКЛП 100-2,5

ЗКЛП 150-2,5

ЗКЛП 200-2,5

ЗКЛП 250-2,5

ЗКЛП 300-2,5

ЗКЛП 400-2,5

ЗКЛП 50-4,0

ЗКЛП 80-4,0

В

ЗКЛП 300-1,6

В

Б

ЗКЛП 250-1,6

ЗКЛП 500-1,6

Б

ЗКЛП 200-1,6

В

Б

ЗКЛП 150-1,6

ЗКЛП 400-1,6

А

ЗКЛП 100-1,6

В

А

ЗКЛП 80-1,6

ЗКЛП 350-1,6

А

Type

ЗКЛП 50-1,6

Valve designation

ELECTRIC ACTUATORS 70

60

800

530

300

170

140

70

70

60

99

480

45

350

170

130

75

65

65

60

Max torque, N*m

100/20

64/16

426/72

340/55

288/48

222/37

162/27

120/24

100/20

68/17

530/66

426/71

376/63

324/54

288/48

216/36

175/30

120/24

100/20

64/16

Stem stroke, mm/ number of revolutions

Tr24x5

Tr20x4

Tr40x6

Tr40x6

Tr40x6

Tr30x6

Tr30x6

Tr24x5

Tr24x5

Tr20x4

Tr50x8

Tr40x6

Tr40x6

Tr40x6

Tr30x6

Tr30x6

Tr24x5

Tr24x5

Tr20x4

Thread diameter, thread pitch, mm

ELECTRIC ACTUATORS – MANUFACTURER TOMSKY ELECTRONIC COMPANY

РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/17 РэмТЭК-02.A.120.52.Х.V.ХХ.УХЛ1/23

РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/14 РэмТЭК-02.A.120.52.Х.V.ХХ.УХЛ1/19

РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/216 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/216

РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/165 РэмТЭК-03.В.1000.40.Х.Х.ХХ.УХЛ1/165

РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/21 РэмТЭК-02.А.120.52.Х.V.ХХ.УХЛ1/28 РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/54 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/41 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/41 РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/74 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/56 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/56 РэмТЭК-01.В.500.40.Х.V.ХХ.УХЛ1/72 РэмТЭК-03.В.500.40.Х.Х.ХХ.УХЛ1/72

РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/17 РэмТЭК-02.А.120.52.Х.V.ХХ.УХЛ1/23

РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/15 РэмТЭК-02.А.120.52.Х.V.ХХ.УХЛ1/20

РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/198 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/198

РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/213 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/213

РэмТЭК-01.В.500.40.Х.V.ХХ.УХЛ1/81 РэмТЭК-03.В.500.40.Х.Х.ХХ.УХЛ1/81

РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/96 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/72 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/72 РэмТЭК-01.В.500.40.Х.V.ХХ.УХЛ1/81 РэмТЭК-03.В.500.40.Х.Х.ХХ.УХЛ1/81

РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/32 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/24 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/24

РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/17 РэмТЭК-02.А.120.52.Х.V.ХХ.УХЛ1/23

РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/17 РэмТЭК-02.А.120.52.Х.V.ХХ.УХЛ1/23

РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/14 РэмТЭК-02.А.120.52.Х.V.ХХ.УХЛ1/19

Electric actuator type/ closing time, sec

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


ELECTRIC ACTUATORS

PRODUCT CATALOG/FEBRUARY 2013

А

Б

Б

В

Б

ЗКЛП 80-6,3

ЗКЛП 100-6,3

ЗКЛП 150-6,3

ЗКЛП 200-6,3

ЗКЛП 50-16,0

Б

F

ЗКЛП 50-6,3

ЗКЛП 80-16,0

Г

В

ЗКЛП 250-4,0

ЗКЛП 400-4,0

Б

ЗКЛП 200-4,0

В

Б

ЗКЛП 150-4,0

ЗКЛП 300-4,0

А

Type

ЗКЛП 100-4,0

Valve designation

230

150

460

170

190

75

65

1460

780

510

290

140

70

Max torque, N*m

84/14

69/11,5

222/37

138/23

126/21

90/18

80/16

435/55

340/55

288/48

222/37

162/27

120/24

Stem stroke, mm/ number of revolutions

Tr30x6

Tr30x6

Tr40x6

Tr30x6

Tr30x6

Tr24x5

Tr24x5

Tr50x8

Tr40x6

Tr40x6

Tr30x6

Tr30x6

Tr24x5

Thread diameter, thread pitch, mm

ELECTRIC ACTUATORS – MANUFACTURER TOMSKY ELECTRONIC COMPANY (cont.)

РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/25 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/21 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/21

РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/23 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/17 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/17

РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/111 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/111

РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/46 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/35 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/35

РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/42 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/32 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/32

РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/15 РэмТЭК-02.A.120.52.Х.V.ХХ.УХЛ1/21

РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/14 РэмТЭК-02.A.120.52.Х.V.ХХ.УХЛ1/19

РэмТЭК-03.Г.4000.15.Х.Х.ХХ.УХЛ1/220 РэмТЭК-01.Г.4000.15.Х.V.ХХ.УХЛ1/220

РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/165 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/165

РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/144 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/144

РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/74 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/56 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/56

РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/54 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/41 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/41

РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/21 РэмТЭК-02.A.120.52.Х.V.ХХ.УХЛ1/28

Electric actuator type/ closing time, sec SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

77


78

Г

ЗКЛП 200-16,0

PRODUCT CATALOG/FEBRUARY 2013

ELECTRIC ACTUATORS 1300

ЗКЛП 600-1,6

1980 2450

ЗКЛП 700-1,6

ЗКЛП 250-16,0

333/33

737/74

613/62

610/76

610/76

505/63

505/63

840/53

266/27

218/27

181/23

328/41

288/36

121/15

230/29

185/31

Tr65x10

Tr65x10

Tr65x10

Tr60x8

Tr60x8

Tr60x8

Tr60x8

Tr80x16

Tr65x10

Tr60x8

Tr60x8

Tr50x8

Tr44x8

Tr44x8

Tr60x8

Tr40x6

Tr30x6

Thread diameter, thread pitch, mm

РэмТЭК-03.Г.4000.15.Х.Х.ХХ.УХЛ1/116 РэмТЭК-01.Г.4000.15.Х.V.ХХ.УХЛ1/116

РэмТЭК-03.Д.10000.6.Х.Х.ХХ.УХЛ1/270 РэмТЭК-01.Д.10000.12.Х.V.ХХ.УХЛ1/135

РэмТЭК-03.Г.4000.15.Х.Х.ХХ.УХЛ1/116 РэмТЭК-01.Г.4000.15.Х.V.ХХ.УХЛ1/116

РэмТЭК-03.Г.4000.15.Х.Х.ХХ.УХЛ1/116 РэмТЭК-01.Г.4000.15.Х.V.ХХ.УХЛ1/116

РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/216 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/216

РэмТЭК-03.Г.4000.15.Х.Х.ХХ.УХЛ1/116 РэмТЭК-01.Г.4000.15.Х.V.ХХ.УХЛ1/116

РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/75 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/75

РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/25 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/17 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/17

Electric actuator type/ closing time, sec

Manufacturer: Tomsky Electronic Company, Scientific & Industrial Enterprise 33, Vysotsky str., Tomsk, 634040, Russia Tel +7(3822) 63-38-37, 63-39-54, tel/fax +7(3822) 63-38-41, 63-39-63

120/120

Stem stroke, mm/ number of revolutions

Note: Х.ХХ – Type of execution and modification of the interface signals (on customer's request).

3060

ЗКЛП 600-4,0

2160

2430

ЗКЛП 500-4,0

Г

1200

ЗКЛП 500-2,5

ЗКЛП 600-2,5

2850

ЗКЛП 800-1,6

3800

ЗКЛП 250-25,0

Д

2410

Г

2240

980

850

880

2050

700

280

Max torque, N*m

ЗКЛП 200-25,0

ЗКЛП 150-25,0

ЗКЛП 300-6,3

ЗКЛП 250-6,3

В

В

ЗКЛП 150-16,0

ЗКЛП 100-25,0

Б

Type

ЗКЛП 100-16,0

Valve designation

ELECTRIC ACTUATORS – MANUFACTURER TOMSKY ELECTRONIC COMPANY (cont.)

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


ELECTRIC ACTUATORS

150

200

250

300

400

ЗКЛП 150-4,0

ЗКЛП 200-4,0

ЗКЛП 250-4,0

ЗКЛП 300-4,0

ЗКЛП 400-4,0

150

ЗКЛП 150-2,5

100

100

ЗКЛП 100-2,5

ЗКЛП 100-4,0

80

ЗКЛП 80-2,5

80

50

ЗКЛП 50-2,5

ЗКЛП 80-4,0

500

ЗКЛП 500-1,6

50

400

ЗКЛП 400-1,6

ЗКЛП 50-4,0

350

ЗКЛП 350-1,6

400

300

ЗКЛП 300-1,6

ЗКЛП 400-2,5

250

ЗКЛП 250-1,6

300

200

ЗКЛП 200-1,6

ЗКЛП 300-2,5

150

ЗКЛП 150-1,6

250

125

ЗКЛП 125-1,6

ЗКЛП 250-2,5

100

ЗКЛП 100-1,6

200

80

ЗКЛП 80-1,6

ЗКЛП 200-2,5

50

DN

ЗКЛП 50-1,6

Gate valve designation

40

25

16

PN, MPa

PRODUCT CATALOG/FEBRUARY 2013

79

Tr50x8

Tr40x6

Tr40x6

Tr30x6

Tr30x6

Tr24x5

Tr24x5

Tr20x4

Tr40x6

Tr40x6

Tr40x6

Tr30x6

Tr30x6

Tr24x5

Tr24x5

Tr20x4

Tr50x8

Tr40x6

Tr40x6

Tr40x6

Tr30x6

Tr30x6

Tr30x6

Tr24x5

Tr24x5

Tr24x5

Tr20x4

435/55

340/55

288/48

222/37

144/24

120/24

100/20

64/16

426/72

340/55

288/48

222/37

162/27

120/24

100/20

68/17

530/66

426/71

376/63

324/54

288/48

216/36

165/28

135/27

100/20

100/20

64/16

Г

В

В

Б

Б

А

А

А

В

В

В

Б

Б

А

А

А

В

В

В

В

Б

Б

Б

А

А

А

А

1460

780

510

290

130

70

70

60

800

530

300

170

140

70

70

60

990

480

450

350

170

130

75

70

65

65

60

Connection type Thread Stem stroke, to ОСТ Max torque, diameter, mm/ number of (branch N*m mm revolutions standard)

Valve parameters

165

69

60

45

29

48

40

32

90

69

60

45

33

48

40

34

82

89

79

68

58

43

34

54

40

40

32

Time of full opening or closing, sec

ELECTRIC ACTUATORS – MANUFACTURER BETRO-TECH Ltd.

ГИЮМ.303344.001-06

ЭП-З-1000-48-В-О

ЭП-З-630-48-В-О

ЭП-З-300-50-Б3-О ЭМВИ-З-300-50-Б3-О

ЭП-З-100-24-А2-О ЭМВИ-З-100-24-А2-О

ЭП-З-1000-48-В-О

ЭП-З-630-48-В-О

ЭП-З-300-50-Б3-О ЭМВИ-З-300-50-Б3-О

ЭП-З-100-24-А2-О ЭМВИ-З-100-24-А2-О

ЭП-З-1000-48-В-О

ЭП-З-630-48-В-О

ЭП-З-300-50-Б3-О ЭМВИ-З-300-50-Б3-О

ЭП-З-100-24-А2-О ЭМВИ-З-100-24-А2-О

Designation

1000-2500

600-1000

300-700

100-350

20-100

600-1000

300-700

100-350

20-100

600-1000

300-700

100-350

20-100

Output torque, N*m

20

48

48

50

24

48

48

50

30

48

48

50

24

Frequency of rotation of output shaft, rev/ min

BETRO electric actuators

3,2

6,3

3,0

1,1

0,45

6,3

3,0

1,1

0,45

6,3

3,0

1,1

0,45

Motor capacity, kW SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


80

PRODUCT CATALOG/FEBRUARY 2013

ELECTRIC ACTUATORS

250

300

500

500

600

600

700

200

600

ЗКЛП 250-6,3

ЗКЛП 300-6,3

ЗКЛП 500-2,5

ЗКЛП 500-4,0

ЗКЛП 600-1,6

ЗКЛП 600-2,5

ЗКЛП 700-1,6

ЗКЛП 200-25,0

ЗКЛП 250-16,0

160

250

16

25

16

40

25

63

63

250

160

63

PN, MPa

Tr65x10

Tr60x8

Tr65x10

Tr60x8

Tr60x8

Tr60x8

Tr60x8

Tr50x8

Tr44x8

Tr60x6

Tr44x8

Tr60x6

Tr40x6

Tr30x6

Tr30x6

Tr30x6

Tr40x6

Tr30x6

Tr30x6

Tr24x5

Tr24x5

330/33

218/27

737/74

610/76

610/76

505/63

505/63

335/42

288/36

181/23

121/15

230/29

150/25

120/20

84/14

69/11,5

222/37

168/28

126/21

90/18

80/16

Thread Stem stroke, diameter, mm/ number of mm revolutions

Г

В

В

Г

В

Г

В

Б

Б

Б

В

Б

Б

А

А

2450

2410

1380

2160

1300

2430

1200

800

850

2240

880

2050

660

280

230

150

460

170

190

75

65

Connection type to ОСТ Max torque, (branch N*m standard)

Electric actuators ЭМВИ series is made with explosion protection marking – IexdIIBT4.

150

100

ЗКЛП 100-16,0

ЗКЛП 150-25,0

80

ЗКЛП 80-16,0

100

50

ЗКЛП 50-16,0

ЗКЛП 100-25,0

200

ЗКЛП 200-6,3

200

150

ЗКЛП 150-6,3

ЗКЛП 200-16,0

100

ЗКЛП 100-6,3

150

80

ЗКЛП 80-6,3

ЗКЛП 150-16,0

50

DN

ЗКЛП 50-6,3

Gate valve designation

Valve parameters

ГИЮМ.303344.001-06

ГИЮМ.303344.001-06

ЭП-З-1000-48-В-О

ЭП-З-1000-48-В-О

ГИЮМ.303344.001-06

ЭП-З-1000-48-В-О

ГИЮМ.303344.001-06

ЭП-З-1000-48-В-О

ЭП-З-300-25-Б3-О ЭМВИ-З-300-25-Б3-О

ЭП-З-630-48-В-О

ЭП-З-300-25-Б3-О ЭМВИ-З-300-25-Б3-О

ЭП-З-100-24-А2-О ЭМВИ-З-100-24-А2-О

Designation

1000-2500

1000-2500

600-1000

600-1000

1000-2500

600-1000

1000-2500

600-1000

100-350

300-700

100-350

20-100

Output torque, N*m

20

20

48

48

20

48

20

48

25

48

25

24

Frequency of rotation of output shaft, rev/ min

BETRO electric actuators

Manufacturer of electric actuators: BETRO-Tech Ltd. Address: Berdsk, Zelenaya roscha str., 633009, Russia Tel/fax +7-913-737-0123, +7(38341) 420-33 E-mail: red-2008@mail.ru; http://www.betro.ru

100

81

222

228

228

189

189

53

45

69

19

87

32

48

34

28

46

67

50

36

32

Time of full opening or closing, sec

ELECTRIC ACTUATORS – MANUFACTURER BETRO-TECH Ltd. (cont.)

3,2

3,2

6,3

6,3

3,2

5,0

3,2

6,3

0,75

3,0

0,75

0,45

Motor capacity, kW

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


ELECTRIC ACTUATORS

290

510

780

1460

2430

ЗКЛП 250-4,0

ЗКЛП 300-4,0

ЗКЛП 400-4,0

ЗКЛП 500-4,0

1300

ЗКЛП 500-2,5

ЗКЛП 200-4,0

800

ЗКЛП 400-2,5

140

530

ЗКЛП 300-2,5

ЗКЛП 150-4,0

300

ЗКЛП 250-2,5

70

170

ЗКЛП 200-2,5

ЗКЛП 100-4,0

140

ЗКЛП 150-2,5

60

70

ЗКЛП 100-2,5

70

70

ЗКЛП 80-2,5

ЗКЛП 50-4,0

60

ЗКЛП 80-4,0

990

350

ЗКЛП 300-1,6

ЗКЛП 50-2,5

170

ЗКЛП 250-1,6

ЗКЛП 500-1,6

130

ЗКЛП 200-1,6

480

75

ЗКЛП 150-1,6

ЗКЛП 400-1,6

70

ЗКЛП 125-1,6

450

65

ЗКЛП 100-1,6

ЗКЛП 350-1,6

60

65

ЗКЛП 50-1,6

Max torque, N*m

ЗКЛП 80-1,6

Designation

PRODUCT CATALOG/FEBRUARY 2013

Tr 60х8

Tr 50х8

Tr 40х6

Tr 40х6

Tr 30х6

Tr 30х6

Tr 24х5

Tr 24х5

Tr 20х4

Tr 60х8

Tr 40х6

Tr 40х6

Tr 40х6

Tr 30х6

Tr 30х6

Tr 24х5

Tr 24х5

Tr 20х4

Tr 50х8

Tr 40х6

Tr 40х6

Tr 40х6

Tr 30х6

Tr 30х6

Tr 30х6

Tr 24х5

Tr 24х5

Tr 24х5

Tr 20х4

Thread diameter

Valve parameters

63

54

57

48

37

27

24

20

16

63

71

55

48

37

27

24

20

17

66

71

63

54

48

36

30

27

24

20

16

Тип Г

Тип Г

Тип В

Тип В

Тип Б

Тип Б

Тип А

Тип А

Тип А

Тип Г

Тип В

Тип В

Тип В

Тип Б

Тип Б

Тип А

Тип А

Тип А

Тип В

Тип В

Тип В

Тип В

Тип Б

Тип Б

Тип Б

Тип А

Тип А

Тип А

Тип А

Connection Number of dimension stem acc. to revolutions types

ELECTRIC ACTUATORS ROTORK CONTROLS

IQ95B1

IQ70B1

IQ40 (IQ25B4/IB6 4:1)

IQ35B1

IQ25B1

IQ20B1

IQ12B1

IQ12B1

IQ12B1

IQ35B4/IB8 4:1

IQ40 (IQ20B4/IB6 6:1)

IQ35B1

IQ25B1

IQ20B1

IQ20B1

IQ12B1

IQ12B1

IQ12B1

IQ40 (IQ20B4/IB6 6:1)

IQ35B1

IQ35B1

IQ25B1

IQ20B1

IQ20B1

IQ12B1

IQ12B1

IQ12B1

IQ12B1

IQ12B1

Designation

2981

1491

845(783)

542

298

142

81

81

68

1612

845 (898)

542

400

176

142

81

81

68

1020 (1040)

542

542

400

176

142

81

81

68

68

68

Torque, N*m

F30

F25

F25 (F14)

F16

F14

F14

F10

F10

F10

F16

F25 (F14)

F16

F14

F14

F14

F10

F10

F10

F25 (F14)

F16

F16

F14

F14

F14

F10

F10

F10

F10

F10

24

24

36 (96)

36

36

96

36

36

48

72

36 (72)

36

24

72

96

36

36

48

24 (48)

36

36

24

72

96

36

36

48

48

48

5.81

2.91

1.42 (1.29)

1.42

0.78

0.8

0.21

0.21

0.21

1.06

1.42 (0.76)

1.42

0.78

0.76

0.8

0.21

0.21

0.21

1.42 (0.8)

1.42

1.42

0.78

0.76

0.8

0.21

0.21

0.21

0.21

0.21

230

215

190 (80)

75

52

52

32

32

32

130

190 (80)

75

52

52

52

32

32

32

190 (80)

75

75

52

52

52

32

32

32

32

32

Connection Actuator's Electric motor Weight, type speed, capacity, kg acc. to ISO rev/min kW

Rotork electric actuators parameters

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

81


82

PRODUCT CATALOG/FEBRUARY 2013

ELECTRIC ACTUATORS

2450

880

2240

850

2410

3800

1300

2160

3060

1980

2850

ЗКЛП 250-16,0

ЗКЛП 100-25,0

ЗКЛП 150-25,0

ЗКЛП 250-6,3

ЗКЛП 200-25,0

ЗКЛП 250-25,0

ЗКЛП 600-1,6

ЗКЛП 600-2,5

ЗКЛП 600-4,0

ЗКЛП 700-1,6

ЗКЛП 800-1,6

Tr 80х16

Tr 65х10

Tr 65х10

Tr 60х8

Tr 60х8

Tr 65х10

Tr 60х8

Tr 44х8

Tr 60х8

Tr 44х8

Tr 65х10

Tr 60х8

Tr 40х6

Tr 30х6

Tr 30х6

Tr 30х6

Tr 50х8

Tr 44х8

Tr 40х6

Tr 30х6

Tr 30х6

Tr 24х5

Tr 24х5

Thread diameter

53

74

62

76

76

27

27

36

23

15

35

29

30

20

14

11,5

42

35

37

28

21

18

16

Number of stem revolutions

Distributor of ROTORK electric actuators in Russia: ROTORK-RUS LLC. 2B, Building 3, Otradnaya str.., Moscow, 127273, Russia Tel +7(495) 645-21-47, 234-91-25, 956-23-29

2050

150

ЗКЛП 50-16,0

ЗКЛП 200-16,0

800

ЗКЛП 300-6,3

700

840

ЗКЛП 250-6,3

ЗКЛП 150-16,0

460

ЗКЛП 200-6,3

280

220

ЗКЛП 150-6,3

ЗКЛП 100-16,0

165

ЗКЛП 100-6,3

230

75

ЗКЛП 80-6,3

ЗКЛП 80-16,0

65

ЗКЛП 50-6,3

Designation

Max torque, N*m

Valve parameters

Тип Д

Тип Г

Тип Г

Тип Г

Тип Г

Тип Д

Тип Г

Тип В

Тип Г

Тип В

Тип Г

Тип Г

Тип В

Тип Б

Тип Б

Тип Б

Тип В

Тип В

Тип Б

Тип Б

Тип А

Тип А

Connection dimension acc. to types

ELECTRIC ACTUATORS ROTORK CONTROLS (cont.)

IQ95B1

IQ90B1

IQ40B4/IB12 8:1

IQ95B1

IQ70B1

IQ40B4/IB12 8:1

IQ95B1

IQ40 (IQ20B4/IB6 6:1)

IQ95B1

IQ40 (IQ20B4/IB6 6:1)

IQ95B1

IQ95B1

IQ40 (IQ20B4/IB4 4:1)

IQ25B1

IQ25B1

IQ20B1

IQ40 (IQ20B4/IB6 6:1)

IQ35B1

IQ25B1

IQ20B1

IQ12B1

IQ12B1

Designation

2981

2030

4607

2981

1491

4607

2981

1020(898)

2981

1020(898)

2981

2981

848 (691)

298

244

176

845 (898)

474

244

176

81

68

Torque, N*m

F30

F20

F30

F30

F25

F30

F30

F14

F30

F14

F30

F30

F25 (F10)

F14

F14

F14

F25 (F14)

F16

F14

F14

F10

F10

24

24

72(9)

24

24

72

24

24 (72)

24

24 (72)

24

24

36 (48)

36

48

72

36 (72)

72

48

72

36

48

5,81

2,94

5,81

2,91

2,94

5,81

(1.42) 0.76

5.81

(1.42) 0.76

5.81

5.81

1.42 (0.64)

0.78

1.29

0.76

1.42 (0.76)

2.06

1.29

0.76

0.21

0.21

230

372

230

215

372

230

80

230

80

230

230

190 (68)

52

52

52

190 (80)

75

52

52

32

32

Connection Actuator's Electric motor Weight, type speed, capacity, kg acc. to ISO rev/min kW

Rotork electric actuators parameters

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


ELECTRIC ACTUATORS

290

510

ЗКЛП 250-4,0

70

ЗКЛП 80-4,0

ЗКЛП 200-4,0

60

ЗКЛП 50-4,0

70

2160

ЗКЛП 600-2,5

140

1200

ЗКЛП 500-2,5

ЗКЛП 150-4,0

800

ЗКЛП 400-2,5

ЗКЛП 100-4,0

530

ЗКЛП 300-2,5

70

ЗКЛП 100-2,5

300

70

ЗКЛП 80-2,5

ЗКЛП 250-2,5

60

ЗКЛП 50-2,5

140

2850

ЗКЛП 800-1,6

170

1980

ЗКЛП 700-1,6

ЗКЛП 150-2,5

1300

ЗКЛП 600-1,6

ЗКЛП 200-2,5

990

ЗКЛП 500-1,6

170

ЗКЛП 250-1,6

480

130

ЗКЛП 200-1,6

ЗКЛП 400-1,6

75

ЗКЛП 150-1,6

350

70

ЗКЛП 125-1,6

450

65

ЗКЛП 100-1,6

ЗКЛП 300-1,6

65

ЗКЛП 80-1,6

ЗКЛП 350-1,6

60

ЗКЛП 50-1,6

Designation

Max torque, N*m

PRODUCT CATALOG/FEBRUARY 2013

83

MODACT MOeex 52 124

MODACT MOeex 52 123

MODACT MOeex 52 121

MODACT MOeex 52 120

MODACT MOeex 52 120

MODACT MOeex 52 120

MODACT MOeex + gearbox

MODACT MOeex + gearbox

MODACT MOeex 52 125

MODACT MOeex 52 124

MODACT MOeex 52 123

MODACT MOeex 52 122

MODACT MOeex 52 121

MODACT MOeex 52 120

MODACT MOeex 52 120

MODACT MOeex 52 120

---

MODACT MOeex + gearbox

MODACT MOeex + gearbox

MODACT MOeex 52 125

MODACT MOeex 52 123

MODACT MOeex 52 123

MODACT MOeex 52 123

MODACT MOeex 52 122

MODACT MOeex 52 121

MODACT MOeex 52 121

MODACT MOeex 52 120

MODACT MOeex 52 120

MODACT MOeex 52 120

MODACT MOeex 52 120

Explosion-proof electric actuator type

ELECTRIC ACTUATORS Zpa Pecky

MODACT MONED 52 034

MODACT MONED 52 032

MODACT MONED 52 031

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 52 036

MODACT MONED 52 036/52 035

MODACT MONED 52 034

MODACT MONED 52 034

MODACT MONED 52 032

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 53 036

MODACT MONED 52 036

MODACT MONED 52 036/52 035

MODACT MONED 52 034

MODACT MONED 52 033

MODACT MONED 52 033

MODACT MONED 52 032

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 52 030

Electric actuator type for general industrial use

48

50

24

40

48

50

24

40

48

50

24

Frequency of rotation of the output shaft, rev/min

Тг 40x6

Тг 30x6

Тг 30x6

Тг 24x5

Тг 24x5

Тг 20x4

Тг 60x8

Тг 60x8

Тг 40x6

Тг 40x6

Тг 40x6

Тг 30x6

Тг 30x6

Тг 24x5

Тг 24x5

Тг 20x4

Тг 80x16

Тг 65x10

Тг 60x8

Тг 50x8

Тг 40x6

Тг 40x6

Тг 40x6

Тг 30x6

Тг 30x6

Тг 30x6

Тг 24x5

Тг 24x5

Тг 24x5

Тг 20x4

Thread diameter

48

37

27

24

20

16

76

63

72

55

48

37

27

24

20

17

42

74

76

66

71

63

54

48

36

28

27

24

20

16

Number of revolutions of stem bushing

288

222

162

120

100

64

610

505

426

340

288

222

162

120

100

68

335

737

610

526

426

376

324

288

216

165

135

120

100

64

Stem stroke, mm

Type В

Type Б

Type Б

Type А

Type А

Type А

Type Г

Type Г

Type В

Type В

Type В

Type Б

Type Б

Type А

Type А

Type А

Type Д

Type Г

Type Г

Type В

Type В

Type В

Type В

Type Б

Type Б

Type Б

Type А

Type А

Type А

Type А

Connection dimensions acc. to types SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


84

PRODUCT CATALOG/FEBRUARY 2013

ELECTRIC ACTUATORS

700

2050

880

2240

2410

3800

ЗКЛП 150-16,0

ЗКЛП 200-16,0

ЗКЛП 100-25,0

ЗКЛП 150-25,0

ЗКЛП 200-25,0

ЗКЛП 250-25,0

---

MODACT MOeex + редуктор

MODACT MOeex + редуктор

MODACT MOeex 52 125

MODACT MOeex + редуктор

MODACT MOeex 52 125

MODACT MOeex 52 123

MODACT MOeex 52 122

MODACT MOeex 52 121

MODACT MOeex 52 125

MODACT MOeex 52 123

MODACT MOeex 52 122

MODACT MOeex 52 122

MODACT MOeex 52 120

MODACT MOeex 52 120

MODACT MOeex + редуктор

MODACT MOeex + редуктор

MODACT MOeex + редуктор

MODACT MOeex 52 125

Explosion-proof electric actuator type

Official representative of ZPA Pecky in Russia: AESK, JSC 6, Autogennaya str., office 306, St.-Petersburg, 193148, Russia Tel/fax: +7 (812) 703 05 56, tel +7 (812) 567 28 22 E-mail: info@zpa-pecky.ru; www. zpa-pecky.ru

280

ЗКЛП 100-16,0

460

ЗКЛП 200-6,3

230

220

ЗКЛП 150-6,3

ЗКЛП 80-16,0

165

ЗКЛП 100-6,3

150

75

ЗКЛП 80-6,3

ЗКЛП 50-16,0

65

ЗКЛП 50-6,3

800

3060

ЗКЛП 600-4,0

ЗКЛП 300-6,3

2430

ЗКЛП 500-4,0

850

1460

ЗКЛП 400-4,0

ЗКЛП 250-6,3

780

ЗКЛП 300-4,0

Designation

Max torque, N*m

ELECTRIC ACTUATORS Zpa Pecky (cont.)

MODACT MONED 52 036

MODACT MONED 52 036

MODACT MONED 52 036

MODACT MONED 52 034

MODACT MONED 52 036

MODACT MONED 52 034

MODACT MONED 52 033

MODACT MONED 52 032

MODACT MONED 52 030

MODACT MONED 52 034

MODACT MONED 52 033

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 52 030

MODACT MONED 52 036

MODACT MONED 52 036

MODACT MONED 52 036/52 035

MODACT MONED 52 034

Electric actuator type for general industrial use

40

40

48

40

48

50

48

48

50

50

40

48

Frequency of rotation of the output shaft, rev/min

Тг 65x10

Тг 60x8

Тг 60x8

Тг 44x8

Тг 60x8

Тг 40x6

Тг 30х6

Тг 30x6

Тг 30x6

Тг 50x8

Тг 44x8

Тг40х6

Тг 30x6

Тг 30x6

Тг 24x5

Тг 24x5

Тг 65x10

Тг 60x8

Тг 50x8

Тг 40x6

Thread diameter

27

27

23

15

30

31

20

14

11,5

41

36

37

28

21

18

16

62

63

55

55

Number of revolutions of stem bushing

266

218

181

121

230

185

120

84

69

328

288

222

168

126

90

80

613

505

435

340

Stem stroke, mm

Type Д

Type Г

Type Г

Type В

Type Г

Type В

Type Б

Type Б

Type Б

Type В

Type В

Type Б

Type Б

Type А

Type А

Type Г

Type Г

Type Г

Type В

Connection dimensions acc. to types

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


Б

Б

В

В

В

В

Г

Г

Д

Б

Б

В

В

В

Г

Г

Б

Б

В

В

Г

Г

Г

200

250

300

350

400

500

600

700

800

150

200

250

300

400

500

600

150

200

250

300

400

500

600

DN

ELECTRIC ACTUATORS

PRODUCT CATALOG/FEBRUARY 2013

4,0

4,0

4,0

4,0

4,0

4,0

4,0

2,5

2,5

2,5

2,5

2,5

2,5

2,5

1,6

1,6

1,6

1,6

1,6

1,6

1,6

1,6

1,6

Connection acc. to CKBA standard PN, 062-2009 MPa (ОСТ 26-07-763-73)

3060

2430

1460

780

510

290

140

2160

1200

800

530

300

170

140

2850

1980

1300

990

480

450

350

170

100

Output torque for closing, N*m

Gate valves characteristics

62

63

54

57

48

37

27

76

63

71

55

48

37

27

53

74

76

66

71

63

54

48

36

Number of revolutions for closing (X)

3ЭП1- В1000.50+ЦВ5Г

3ЭП1- В1000.50+ЦВ5Г

3ЭП1- В1000.50+ЦВ5Г

3ЭП1- В1000.50

3ЭП1- В1000.50

3ЭП1- Б300.50

3ЭП1- Б300.50

3ЭП1- В1000.50+ЦВ5Г

3ЭП1- В1000.50+ЦВ5Г

3ЭП1- В1000.50

3ЭП1- В1000.50

3ЭП1- Б300.50

3ЭП1- Б300.50

3ЭП1- Б300.50

3ЭП1- В1000.50+ЦВ5Г

3ЭП1- В1000.50+ЦВ5Г

3ЭП1- В1000.50

3ЭП1- В1000.50

3ЭП1- В1000.50

3ЭП1- В1000.50

3ЭП1- Б300.50

3ЭП1- Б300.50

Designation of electric actuator

500÷5000

500÷5000

500÷5000

100÷1000

100÷1000

30÷300

30÷300

500÷5000

500÷5000

100÷1000

100÷1000

30÷300

30÷300

30÷300

500÷5000

500÷5000

100÷1000

100÷1000

100÷1000

100÷1000

30÷300

30÷300

Output torque, N*m

10

10

10

50

50

50

50

10

10

50

50

50

50

50

10

10

50

50

50

50

50

50

Frequency of rotation of output shaft, rev/min (W)

372

378

324

70

58

45

33

456

378

86

66

57,6

45

33

318

444

456

80

86

76

65

58

44

Closing time, sec. (T=X*60/W)*

Electric actuators characteristics

ELECTRIC ACTUATORS – MANUFACTURER TOMSKIY ELECTROMECHANICAL PLANT

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

Ambient temperature

5,5

5,5

5,5

5,5

5,5

1,8

1,8

5,5

5,5

5,5

5,5

1,8

1,8

1,8

5,5

5,5

5,5

5,5

5,5

5,5

1,8

1,8

Max

4,91

3,93

2,34

5,5

4,1

2,32

1,12

3,6

2,34

5,5

4,25

2,41

1,36

1,12

3,29

2,34

5,5

3,85

3,61

2,81

1,36

0,8

Working

Capacity, kW SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

85


86

PRODUCT CATALOG/FEBRUARY 2013

ELECTRIC ACTUATORS

Б

В

В

Б

Б

В

В

В

Б

Б

Б

В

Г

Г

В

Г

Г

Д

150

200

250

100

150

200

250

300

50

80

100

150

200

250

100

150

200

250

25,0

25,0

25,0

25,0

16,0

16,0

16,0

16,0

16,0

16,0

6,3

6,3

6,3

6,3

6,3

6,3

6,3

6,3

6,3

3800

2410

2240

880

2450

2050

700

280

230

150

800

850

460

220

165

850

460

220

165

Output torque for closing, N*m

27

27

23

15

33

22

30

20

14

11,5

42

36

37

28

21

36

37

28

21

Number of revolutions for closing (X)

3ЭП1- В1000.50+ЦВ5Д

3ЭП1- В1000.50+ЦВ5Г

3ЭП1- В1000.50+ЦВ5Г

3ЭП1- В1000.50

3ЭП1- В1000.50+ЦВ5Г

3ЭП1- В1000.50+ЦВ5Г

3ЭП1- В1000.50

3ЭП1- Б300.50

3ЭП1- Б300.50

3ЭП1- Б300.50

3ЭП1- В1000.50

3ЭП1- В1000.50

3ЭП1- Б300.50

3ЭП1- Б300.50

3ЭП1- В1000.50

3ЭП1- В1000.50

3ЭП1- Б300.50

3ЭП1- Б300.50

Designation of electric actuator

500÷5000

500÷5000

500÷5000

100÷1000

500÷5000

500÷5000

100÷1000

30÷300

30÷300

30÷300

100÷1000

100÷1000

30÷300

30÷300

100÷1000

100÷1000

30÷300

30÷300

Output torque, N*m

*Electric actuators 3ЭП1 series ensure setting of any frequency of rotation of the output shaft with required output torque maintenance. Correspondingly, the closing time T for a certain frequency of rotation of the output shaft of the valve W, is calculated by the formula, given in the Table. This formula one can use only for preliminary calculation, as the full time is sum of time of breakaway, idle and closing. See Operation Instructions 3ЭП1 РЭ. Explosion protection designation is 1ExdIIBT4 (0ExiaIIBT4). On customer's request it's possible to produce electric actuators, used fro ambient temperature -60˚С ÷ +40˚С.

Б

100

DN

Connection acc. to CKBA standard PN, 062-2009 MPa (ОСТ 26-07-763-73)

Gate valves characteristics

10

10

10

50

10

10

50

50

50

50

50

50

50

50

50

50

50

50

162

162

138

18

198

132

36

24

17

14

50

44

45

34

26

44

45

34

26

Closing time, sec. (T=X*60/W)*

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

-50 °С - +40 °С

Ambient temperature

5,5

5,5

5,5

5,5

5,5

5,5

5,5

1,8

1,8

1,8

5,5

5,5

1,8

1,8

5,5

5,5

1,8

1,8

Max

5,5

3,87

3,6

5,5

3,93

3,29

5,5

2,25

1,85

1,2

5,5

3,7

1,76

1,32

5,5

3,7

1,76

1,32

Working

Capacity, kW

Manufacturer of electric actuators: JSC Tomskiy Electromechanical Plant Address: 28, Lenina str., Tomsk, 634050, Russia Tel: +7 (3822) 42-08-56, 42-08-60, 42-08-25 Fax: +7(3822) 42-40-56 Email: droganov@temz.tomsk.ru

Frequency of rotation of output shaft, rev/min (W)

Electric actuators characteristics

ELECTRIC ACTUATORS – MANUFACTURER TOMSKIY ELECTROMECHANICAL PLANT (cont.)

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

Version 1 Version 2 Overall dimensions of electric actuator 3ЭП1+ЦВ5Г(ЦВ5Д)

Overall dimensions of electric actuator 3ЭП1 ELECTRIC ACTUATORS

PRODUCT CATALOG/FEBRUARY 2013

87


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

Dimensions, mm

Electric actuator designation

А Version 1

В Version 2

Version 1

С Version 2

Version 1

Weight, kg Version 2

3ЭП1-Б300.50

590

382

515

97

3ЭП1-В1000.50

590

382

520

111

3ЭП1-В1000.50+ЦВ5

772

723,2

398

589,2

970

970

137

3ЭП1-В1000.50+ЦВ5

772

723,2

398

589,2

970

970

137

Designation of electric actuator when ordering: 3ЭП1-Х ХХХ. Х У1 Х

ТУ 3791-236-00165600-2009 Designation of specification for electric actuators 3ЭП1 series

Type of gearbox (if necessary) Climatic version and placement category according to GOST 15150-69 Max frequency of rotation on the output shaft of the electric actuator, rev/min Max torque on the output shaft of the electric actuator, N*m Б, В, Г, Д – electric actuator type according to connection to the valve in compliance with CKBA standard 062-2009 (ОСТ 26-07-763-73) Electric actuator name Example of designation of explosion-proof electric actuator 3ЭП1 series, intended for pipeline valves control with connection type В, max torque on the output shaft 1000 N*m and max rotation speed 50 rev./min: 3ЭП1-В1000.50 У1 ТУ3791-236-00165600-2009 Example of designation of explosion-proof electric actuator 3ЭП1 series, intended for pipeline valves control with gearbox ЦВ5Г and connection type Г, max torque on the output shaft 5000 N*m and max rotation speed 10 rev./min: 3ЭП1-В1000.50 У1 ЦВ5Г ТУ3791-236-00165600-2009

88

PRODUCT CATALOG/FEBRUARY 2013

ELECTRIC ACTUATORS


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

WEDGE GATE VALVE FOR LIQUEFIED GASES PN 4,0 MPa Manufacture and delivery according to Specification ТУ 3741–006–07533604–01

WEDGE GATE VALVES

PRODUCT CATALOG/FEBRUARY 2013

89


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

Gate valves with rising stem are manufactured with flanges, connecting dimensions according to GOST R 54432-2011, design E. The gate valve is operated manually by means of a hand-wheel. Thanks to an extender the hand-wheel is removed from the low temperature area. Gate valves are designed as cut-off devices for the pipelines transporting liquefied hydrocarbon gases at temperature up to -196 ºС. Gate tightness – class А, according to GOST R 54808-2011. Example of ordering a gate valve DN 50 PN 4,0 MPa of steel 12Х18Н9ТЛ: Wedge gate valve ЗКЛХ 50-4,0 DN 50 PN 4,0 MPa 30нж9нж.

On customer's request we can manufacture main flanges of gate valve body with seal faces of other construction modes in compliance with data, given on page150. When ordering, one should indicate the necessity of complete set delivery of gate valves with mating flanges, gaskets, pins and nuts. On customer's request it's possible to make main flanges of the gate valve with seal surfaces in compliance with GOST 12815-80, series 2. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials, which meet the requirements of standard technical documents.

MATERIAL OF MAIN PARTS №

Name of the part

Material

1

Body

Steel 12Х18Н9ТЛ surfacing ЦН-6

2

Bonnet

Steel 12Х18Н10Т

3

Wedge

Steel 12Х18Н9Т surfacing ЦН-12М

4

Stem

Steel 12Х18Н10Т

5

Nut

Steel 12Х18Н10Т

6

Pin

Steel 45Х14Н14В2М

7

Hand-wheel

8

Gasket

Steel 20ГЛ АФТ

WEDGE GATE VALVE FOR LIGUEFIED GASES PN 4,0 MPa, basic dimensions, mm Designation

ЗКЛХ 50-4,0, 30нж9нж

DN

L

D

D1

D3

DK

H

H1

HKOP

50

216

160

125

87

195

860

930

130

h

b

d

20

n

D0

Weight, kg

4

240

34

18 ЗКЛХ 80-4,0, 30нж9нж

80

283

195

160

120

212

925 1025 172

22

56 320

ЗКЛХ 100-4,0, 30нж9нж 100

350

230

190

149

240 1003 1115 185

ЗКЛХ 150-4,0, 30нж9нж 150

403

300

250

203

348 1210 1380 276

2

24

22

30

26

8

88 152 400

ЗКЛХ 200-4,0, 30нж9нж 200

90

419

375

320

PRODUCT CATALOG/FEBRUARY 2013

259

420 1310 1415 310

WEDGE GATE VALVES

38

30

12

249


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

SPRING LOADED SAFETY VALVES SAFETY VALVES ARE DESIGNED TO PREVENT INTOLERABLE OVERPRESSURE

Plug Cap

Adjusting screw Nut

Bushing Bearing* SPRING LOADED SAFETY VALVES

Upper holder Spring

Bottom holder Guide bush

Stem Slide Adjusting sleeve Seat Body

* not available with all valve types

SPRING LOADED SAFETY VALVES

PRODUCT CATALOG/FEBRUARY 2013

91


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

Spring loaded safety valves are used on reservoirs, boilers, vessels and pipelines to protect from accidental increase of pressure by means of automatic discharge of the working medium in atmosphere or in drain pipeline. After the pressure has been decreased to the desired level, the safety valve stops discharge of the medium. Flow capacity calculation is made according to GOST 12.2.085-2002. Safety valves are intended for liquid and gaseous, chemical and oil working media. Spring loaded safety valves are of direct action, direction of the medium flow – under the valve slide . Force of the compressed spring presses the valve slide to the seat. In case of working medium overpressure the slide valve is subject to counter-force which compresses the spring and opens the passage for working medium run-off. After the pressure has been decreased to closing pressure, the valve slide by the force of spring is pressed down to the seat and medium discharge is stopped. Pressure of adjustment, Padj – the maximum excessive inlet pressure which ensures seat leak-tightness. The manufacturer carries out the adjustment of starting pressure without opposite pressure at the outlet of the valve (the test medium is discharged in the atmosphere). Initial opening pressure Рн.о. (Нрк. Starting pressure; Setting pressure) – excessive pressure at the inlet of the safety valve, when the force, trying to open the valve, is balanced by the forces, holding the closing member in the seat. If pressure of adjustment (Padj) is ≤ 0,3 MPa including: the starting pressure (Рstart) should be ≤ Рadj+0,02 MPa; the pressure of full opening (Рп.о) should be ≤ Рadj+0,05 MPa. If pressure of adjustment is > 0,3 MPa, but ≤ 6,0 MPa Starting pressure should be ≤ 1,07Padj the pressure of full opening ≤ 1,15Padj. If pressure of adjustment is > 6,0 MPa 6,0: starting pressure should be ≤ 1,05Padj the pressure of full opening ≤ 1,1Padj. Pressure of valves closing, Рclos is ≥ 0,8 Padj. Bellows valves – mechanism of counterbalanced type, that compensates back pressure at the valve outlet. Bellows also protects the valve spring from hazardous working medium, from excessive low and high temperatures of the working medium. Bellows valves of steel 12Х18Н9ТЛ are designed for working media with the temperature ≥ -110 ºС. Designation of bellows valves contains letter C, e.g.: СППК4С, СППК5С.

For verification of working state the valves may be equipped with a device for manually operated opening and purging (popping device). In this case designation of these valves contains letter Р (e.g. СППКР, СППК4Р). Connecting dimensions and valve flange seal faces – according to GOST R 54432-2011, series 1., construction length according to GOST 16587-71. On customer’s request and approval of the manufacturer we can produce valves, comply with GOST 1285, series 2, face-to-face dimensions according to GOST 16587-71. Valves DN 25 PN 10,0 MPa are manufactured with nipple ends to connect them to the pipeline according to GOST 2822-78. Seat leak-tightness – class B in compliance with GOST R 54808-2011, testing medium – air or water. Testing pressure Рн. It permissible to manufacture valves with another class of leak-tightness in the seat. Mounting position of the valves – vertical with a cover Up. To order the valves you must fill order form and indicate the following: • name of the product, designation, type designation (according to figures table); • nominal diameter of inlet nozzle, DN; • nominal pressure, PN, MPa; • pressure of adjustment, (Рadj, MPa), taking into consideration back pressure, if there is any in a system at the valve outlet, or number of the spring; • material of the body; • availability of the manual popping device in the valve; • availability of a bellows. Example of ordering the valve DN 50 PN 4,0 MPa of steel 12Х18Н9ТЛ with manual popping device, pressure of adjustment – Padj 1,4 MPa, of СППК4 model according to Specification ТУ 3742-004-07533604-2008: Safety valve СППК4Р 50-4,0 DN 50 PN 4,0 MPa Padj 1,4 MPa 17нж25нж. In your order you are to specify the necessity of completing the valve with; for valves DN 25 PN 10,0 – nipples with union nuts and gaskets. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.

Note: By initial opening pressure Рн.о. the specified leak-tightness in the valve seat is broken and lifting of the closing member begins

92

PRODUCT CATALOG/FEBRUARY 2013

SPRING LOADED SAFETY VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

SPRING LOADED SAFETY VALVES Production and delivery according to Specification TУ 3742-004-07533604-2008, ТУ 3742-005-07533604-2005, ТУ 3742-008-07533604-2006

СППКР (Safety spring-loaded valve (popping type))

СППК (Safety spring-loaded valve)

СППКС (Safety spring-loaded valve (bellows type))

SPRING LOADED SAFETY VALVES

PRODUCT CATALOG/FEBRUARY 2013

93


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

SPRING LOADED SAFETY VALVES

(Technical characteristics)

Designation of the product

Figures table

PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet

Fс, mm2

α1 gas

α2 liq.

Material of the body

Н, mm

L, L1, Weight, Н1, mm mm mm kg

598

---

---

555

598

---

---

555

28

720

---

49

---

675

720

---

---

675

50

675

---

40

---

655

675

---

---

650

39

---

715

52

760

---

---

715

760

---

770

---

---

730

770

---

---

730

---

860

---

860

940

---

940

---

---

1000

1060

---

---

514

558

---

---

462

507

---

ТУ 3742-004-07533604-2008 СППК4Р 50-1,6

17с6нж

1,6

СППК4 50-1,6

17с7нж

СППК4Р 50-4,0

17с21нж

СППК4 50-4,0

17с23нж

4,0

СППК5Р 50-6,3

17с16нж

6,3

СППК5 50-6,3

17с16нж1

50

50

1,6 4,0

6,3

СППК5Р 50-16,0

17с8нж

СППК5 50-16,0

17с8нж1

16,0

СППК4Р 80-1,6

17с6нж

1,6

СППК4 80-1,6

17с7нж

СППК4Р 80-4,0

17с21нж

СППК4 80-4,0

17с23нж

4,0

СППК4 80-6,3

17с85нж

6,3

СППК4Р 80-6,3

17с89нж

СППК4 80-16,0

17с80нж

СППК4Р 80-16,0

17с90нж

16,0

СППК5Р 100-1,6

17с6нж

1,6

СППК5 100-1,6

17с7нж

СППК5Р 100-4,0

17с21нж

СППК5 100-4,0

17с23нж

4,0

СППК4 150-1,6М

17с7нж

1,6

СППК4 150-4,0М

17с23нж

СППК4Р 150-1,6М

17с6нж

СППК4Р 150-4,0М

17с21нж

СППК4 200-1,6

17с13нж

СППК4Р 200-1,6

17с17нж

СППК4 25-4,0

17с14нж

СППК4Р 25-4,0

17с25нж

СППК 25-10,0

17с81нж

СППКР 25-10,0

17с84нж

СППК4Р 25-16,0 СППК5Р 100-6,3

94

80

80

100

150

16,0

1,6 4,0

6,3 16,0

1,6 4,0

4,0 1,6

0,6 80

0,6 1,6

33

855

0,8

0,5

Steel 20Л

1,6

80

4,0

33

855

0,8

0,4

Steel 20Л

0,6 100

0,6 1,6

40

1256

0,8

0,5

Steel 20Л

1,6

100

150

4,0

1,6

40

1256

40

1256

33

855

33

855

48

1809

0,6

0,8

0,6 200

4,0

1,6 0,6

0,1

0,5

Steel 20Л

Steel 20Л

0,56 75

4417

0,8 0,56

1,6

Steel 20Л

0,56 0,4

0,23

130 155

145 160

150 175

165 195

26 31

45 54

37 44

55 64 68

160 200

160 200

53 50 58 55 91

205 230

96 94 99

1,6

300

0,6

142 15836

25

4,0

40

1,6

16

201

0,6

0,1

Steel 20Л

25

10,0

32

4,0

12

113

0,4

0,1

Steel 20

17с9нж

25

16,0

40

4,0

12

113

0,6

0,3

Steel 20Л

550

---

105 125

30

17с16нж

100

6,3

150

4,0

63

3117

0,8

0,4

Steel 20Л

1022

---

235 245

155

PRODUCT CATALOG/FEBRUARY 2013

SPRING LOADED SAFETY VALVES

280 320

176

200

0,4 0,23

Steel 20Л

29

100 120 90

75

180 20 23 9 12


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

SPRING LOADED SAFETY VALVES

(Technical characteristics) (cont.)

Designation of the product

Figures table

PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet

Fс, mm2

α1 gas

α2 liq.

Material of the body

Н, mm

Н1, L, L1, Weight, mm mm mm kg

ТУ 3742-004-07533604-2008 СППК5Р 100-6,3-01

17с16нж2

72

4071

СППК5 100-6,3

17с16нж1

63

3117

СППК5 100-6,3-01

17с16нж3

72

4071

СППК5Р 100-16,0

17с8нж

48

1809

СППК5Р 100-16,0-01

17с8нж2

56

2463

СППК5 100-16,0

17с8нж1

48

1809

СППК5 100-16,0-01

17с8нж3

56

2463

СППК5Р 50-6,3 нж

17нж16нж

СППК5 50-6,3 нж

17нж16нж1

СППК5Р 50-16,0 нж

17нж8нж

СППК5 50-16,0 нж

17нж8нж1

СППК5Р 100-6,3 нж

17нж16нж

СППК5Р 100-6,3 нж1 17нж16нж2

100

6,3

100 16,0

150

150

4,0

4,0

50

6,3 16,0

80

4,0

33

855

100

6,3

150

4,0

63

3117

72

4071

63

3117

СППК5 100-6,3 нж1

17нж16нж3

72

4071

СППК5Р 100-16,0 нж

17нж8нж

48

1809

56

2463

48

1809

56

2463

30

706

40

1256

48

1809

75

4417

17нж8нж1

0,4

--Steel 20Л

0,8

100 16,0

150

4,0

СППК5 100-16,0 нж1 17нж8нж3 СППК4Р 50-1,6 УХЛ1 17нж17нж

50

80

СППК4Р 80-1,6 УХЛ1 17нж17нж

80

100

СППК5Р 100-1,6 УХЛ1 17нж6нж

100

150

СППК4Р 150-1,6 УХЛ1 17нж6нж

150

200

СППК4Р 200-1,6 УХЛ1 17нж17нж 200

1,6

300

СППК4 50-1,6 УХЛ1

17нж13нж

50

СППК4 80-1,6 УХЛ1

17нж13нж

80

100

СППК5 100-1,6 УХЛ1

17нж7нж

100

150

СППК4 150-1,6 УХЛ1

17нж7нж

150

200

СППК4 200-1,6 УХЛ1 17нж13нж 200

300

СППК4Р 50-4,0 УХЛ1 17нж25нж

50

80

СППК4Р 80-4,0 УХЛ1 17нж25нж

80

СППК5Р 100-4,0 УХЛ1 17нж25нж 100 СППК4Р 150-4,0 УХЛ1 17нж21нж 150

4,0

80

100 150 200

0,6 1,6

0,6

1,6 0,6

1,6

1022 1022

0,4

---

0,8

0,4

Steel 12Х18Н9ТЛ

16,0

17нж16нж1

СППК5 100-16,0 нж

0,8

6,3

СППК5 100-6,3 нж

СППК5Р 100-16,0 нж1 17нж8нж2

1022

0,4

Steel 12Х18Н9ТЛ

0,4

Steel 12Х18Н9ТЛ

150

966

150 160

--966

235 245

160 155 155

720

---

49

---

675

720

---

---

675

1022 --1022

0,8

966 235 245

966

1022 0,8

155

1022 ---

145 160

155 235 245

966

155 150 150 160

--966

54 50

--966

45

235 245

966

160 155 155

595

---

130 155

30

675

---

150 175

42

0,5

770

---

160 200

62

0,56

940

---

205 230

94

142 15836 0,4 0,23

1250

---

280 320

180

---

570 130 155

27

---

650 150 175

39

---

730 160 200

58

0,56

---

860 205 230

91

142 15836 0,4 0,23

---

1170 280 320

176

30

706

595

---

130 155

31

40

1256

675

---

150 175

44

48

1809

0,5

770

---

160 200

70

75

4417

0,56

940

---

205 230

99

30

706

40

1256

48

1809

75

4417

0,6 0,8

0,6 0,8

0,6 0,8

SPRING LOADED SAFETY VALVES

0,3

0,3 0,5

0,3

Steel 12Х18Н9ТЛ

PRODUCT CATALOG/FEBRUARY 2013

95


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

SPRING LOADED SAFETY VALVES

(Technical characteristics) (cont.)

Designation of the product

Figures table

PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet

Fс, mm2

α1 gas

Н, mm

L, L1, Weight, Н1, mm mm mm kg

---

570

130 155

29

---

650

150 175

41

0,5

---

730

160 200

65

0,56

---

860

205 230

96

760

---

---

715

760

---

---

715

545

---

---

505

507

---

---

462

α2 liq.

Material of the body

ТУ 3742-004-07533604-2008 СППК4 50-4,0 УХЛ1

17нж14нж

50

СППК4 80-4,0 УХЛ1

17нж14нж

80

СППК5 100-4,0 УХЛ1 17нж23нж 100

80 4,0

СППК4 150-4,0 УХЛ1 17нж23нж 150 СППК4Р 80-6,3 УХЛ1 17нж89нж СППК4 80-6,3 УХЛ1

17нж85нж

СППК4Р 80-16,0 УХЛ1 17нж90нж СППК4 80-16,0 УХЛ1 17нж80нж СППК4Р 25-4,0 УХЛ1 17нж25нж СППК4 25-4,0 УХЛ1

17нж14нж

СППКР 25-10,0 УХЛ1 17нж84нж

1256

48

1809

75

4417

100

4,0

40

1256

80

16,0

100

4,0

33

855

0,6 0,8 0,6

0,6

0,3

0,1

Steel 12Х18Н9ТЛ

0,1

165 195 165 195

65 72 69 24

4,0

40

1,6

16

201

25

10,0

32

4,0

12

113

0,4

0,1

18

254

0,6

0,1

530

100 120

22

0,5

590

130 155

28

0,4

700

145 160

650

150 175

39

730

160 200

55

0,4

998

235 245 205 230

СППК4С 50-4,0 нж

17нж14нж1

СППК5С 50-6,3 нж

17нж16нж1 50

6,3

СППК5С 50-16,0 нж

17нж8нж1

16,0

СППК4С 80-4,0 нж

17нж14нж1 80

СППК5С 100-4,0 нж 17нж23нж1

4,0

4,0

СППК5С 100-6,3 нж 17нж16нж1 100

6,3

СППК5С 100-16,0 нж 17нж8нж1

16,0 150

СППК4С 200-1,6 нж 17нж13нж1 200

1,6 4,0 1,6

40 80 100 150

200 300

СППК4Р 50-1,6 ХЛ1

17лс17нж

50

80

СППК4Р 80-1,6 ХЛ1

17лс17нж

80

100

СППК5Р 100-1,6 ХЛ1 17лс6нж

100

СППК4Р 150-1,6 ХЛ1 17лс6нж

150

200

СППК4Р 200-1,6 ХЛ1 17лс17нж

200

300

СППК4 50-1,6 ХЛ1

17лс13нж

50

80

СППК4 80-1,6 ХЛ1

17лс13нж

80

100

СППК5 100-1,6 ХЛ1

17лс7нж

100

СППК4 150-1,6 ХЛ1

17лс7нж

150

200

СППК4 200-1,6 ХЛ1

17лс13нж

200

300

1,6

1,6

150

150

PRODUCT CATALOG/FEBRUARY 2013

1,6 4,0 1,6 4,0 0,6 1,6 0,6 0,6 1,6 0,6 0,6 1,6 0,6

33

855

Steel 12Х18Н9Т

100 120

68

25

17нж14нж1 25

96

40

6,3

СППК4С 25-4,0 нж

СППК4С 150-4,0 нж 17нж23нж1

706

80

17нж81нж

17нж7нж1

150

1,6

200

СППК 25-10,0 УХЛ1

СППК4С 150-1,6 нж

100

30

90

75

21 12 9

37 42

40

1256

48

1809

72

4071

48

1809

75

4417

0,56

875

142 15836 0,4

0,1

1040 280 320

190

595

130 155

30

675

150 175

42

160 200

62

30

706

40

1256

48

1809

75

4417

0,8

0,6 0,8

0,5

0,3

706

40

1256

48

1809

75

4417

0,6 0,8

---

155 91 94

770

0,56

940

205 230

94

1250

280 320

180

570

130 155

27

650

150 175

39

730

160 200

58

860

205 230

91

1170 280 320

176

Steel 20ГЛ

0,3 0,5 0,56

142 15836 0,4 0,23

SPRING LOADED SAFETY VALVES

---

---

150

0,5

142 15836 0,4 0,23 30

Steel 12Х18Н9ТЛ


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

SPRING LOADED SAFETY VALVES

(Technical characteristics) (cont.)

Designation of the product

Figures table

PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet

Fс, mm2

α1 gas

α2 liq.

Material of the body

Н, mm

L, L1, Weight, Н1, mm mm mm kg

ТУ 3742-004-07533604-2008 СППК4Р 50-4,0 ХЛ1

17лс25нж

50

СППК4Р 80-4,0 ХЛ1

17лс25нж

80

СППК5Р 100-4,0 ХЛ1 17лс25нж

100

СППК4Р 150-4,0 ХЛ1 17лс21нж

150

СППК4 50-4,0 ХЛ1

17лс14нж

50

СППК4 80-4,0 ХЛ1

17лс14нж

80

СППК5 100-4,0 ХЛ1

17лс23нж

100

СППК4 150-4,0 ХЛ1

17лс23нж

150

СППК4Р 80-6,3 ХЛ1

17лс89нж

СППК4 80-6,3 ХЛ1

17лс85нж

СППК4Р 80-16,0 ХЛ1 17лс90нж СППК4 80-16,0 ХЛ1

17лс80нж

СППК4Р 25-4,0 ХЛ1

17лс25нж

СППК4 25-4,0 ХЛ1

17лс14нж

СППК5Р 50-6,3 ХЛ1

17лс89нж

СППК5 50-6,3 ХЛ1

17лс85нж

80 4,0

4,0

30

706

40

1256

48

1809

200

75

4417

80

30

706

40

1256

48

1809

75

4417

40

1256

100 150

100 150

1,6

1,6

200 6,3

80

100

0,6 0,8 0,6 0,8

675

0,5

770

0,56

940

0,3 ---

0,5 0,56

4,0

16,0

595

0,3

Steel 20ГЛ 33

855

0,6

0,1

130 155

31

150 175

44

160 200

70

205 230

99

570

130 155

29

650

150 175

41

730

160 200

65

860

205 230

96

---

760

---

---

715

760

---

---

715

545

---

---

505

720

---

---

675

720

---

---

675

68 165 195

65 72 69

4,0

40

1,6

16

201

50

6,3

80

4,0

33

855

0,8

0,4

50

16,0

80

4,0

33

855

0,8

0,4

100

6,3

150

4,0

63

3117

0,8

0,4

1022

---

235 245

155

СППК5Р 100-6,3-01 ХЛ1 17лс16нж2 100

6,3

150

4,0

72

4071

0,8

0,4

1022

---

235 245

155

СППК 25-10,0 ХЛ1

17лс81нж

25

10,0

32

4,0

12

113

0,4

0,1

09Г2С

---

462

90

75

9

СППКР 25-10,0 ХЛ1

17лс84нж

25

10,0

32

4,0

12

113

0,4

0,1

09Г2С

507

---

90

75

12

СППК5 100-6,3 ХЛ1

17лс16нж1

100

6,3

150

4,0

63

3117

72

4071

0,8

0,4

---

966

235 245

48

1809

56

2463

1022

---

48

1809

56

2463

18

254

СППК5Р 50-16,0 ХЛ1 17лс90нж СППК5 50-16,0 ХЛ1

17лс80нж

СППК5Р 100-6,3 ХЛ1 17лс16нж

СППК5 100-6,3-01 ХЛ1 17лс16нж3 СППК5Р 100-16,0 ХЛ1 17лс8нж СППК5Р 100-16,0-01 ХЛ1 17лс8нж2 СППК5 100-16,0 ХЛ1

17лс8нж1

100 16,0

150

4,0

СППК5 100-16,0-01 ХЛ1 17лс8нж3 СППК4С 25-4,0 ХЛ1

17лс14нж

СППК4С 50-4,0 ХЛ1

17лс14нж

СППК5С 50-6,3 ХЛ1

17лс16нж

СППК5С 50-16,0 ХЛ1

17лс8нж

СППК4С 80-4,0 ХЛ1

17лс14нж

25 50

4,0 6,3

40 80

16,0 80

4,0

100

1,6 4,0 1,6

33 40

855

0,8

0,4

0,8

1256

SPRING LOADED SAFETY VALVES

145 160 145 160

---

21 49 45 54 50

150 150 160

235 245 Steel 20ГЛ

0,6

100 120

24

25

966

160 155 155

0,1

530

100 120

20

0,5

590

130 155

28

690

145 160

665

150 175

0,4 0,5

---

PRODUCT CATALOG/FEBRUARY 2013

37 42 39

97


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

SPRING LOADED SAFETY VALVES

(Technical characteristics) (cont.)

Designation of the product

Figures table

PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet

Fс, mm2

α1 gas

α2 liq.

Material of the body

Н, mm

L, L1, Weight, Н1, mm mm mm kg

ТУ 3742-004-07533604-2008 СППК5С 100-4,0 ХЛ1

17лс23нж

4,0

СППК5С 100-6,3 ХЛ1 17лс16нж3 100

6,3

СППК5С 100-16,0 ХЛ1 17лс8нж1

16,0

СППК4С 150-1,6 ХЛ1

17лс7нж

СППК4С 150-4,0 ХЛ1

17лс23нж

СППК4С 200-1,6 ХЛ1

17лс13нж

150 200

1,6 4,0 1,6

1,6 150

200 300

4,0 0,6 1,6 0,6

48

1809

72

4071

48

1809

75

4417

0,5

0,4

142 15836 0,4

0,1

Steel 20ГЛ

Steel 20ГЛ

---

730

160 200

998

235 245

875

205 230

55 150 155 91 94

---

1040 280 320

190

---

864

91

948

---

---

1175

1260

---

---

864

948

---

---

1175

1260

---

---

528

100 120

587

130 155

706

145 160

660

150 175

700

165 195

730

160 200

925

235 245

884

205 230

ТУ 3742-005-07533604-2005, ТУ 3742-004-07533604-2008 СППК4 150-1,6М1

17с7нж

СППК4Р 150-1,6М1

17с6нж

СППК4 200-1,6М

17с13нж

СППК4Р 200-1,6М

17с17нж

СППК4 150-1,6М1

17лс7нж

СППК4Р 150-1,6М1

17лс6нж

СППК4 200-1,6М

17лс13нж

СППК4Р 200-1,6М

17лс17нж

150

1,6

200

75

4417

0,8 0,65

0,6

Steel 20Л

200

1,6

300

142 15836 0,7 0,53

150

1,6

200

75

4417

0,8 0,65

0,6 200

1,6

300

Steel 20ГЛ 142 15836 0,7 0,53

205 230 280 320 205 230 280 320

94 176 180 91 94 176 180

ТУ 3742-008-07533604-2006 СППК5С 25-4,0 нж

28нж21нж

25

4,0

СППК5С 50-1,6 нж

28нж20нж

СППК5С 50-4,0 нж

28нж21нж

СППК5С 50-6,3 нж

28нж22нж

СППК5С 50-16,0 нж

28нж23нж

16,0

СППК5С 80-1,6 нж

28нж20нж

1,6

СППК5С 80-4,0 нж

28нж21нж

СППК5С 80-6,3 нж

28нж22нж

СППК5С 80-16,0 нж

28нж23нж

16,0

СППК5С 100-1,6 нж

28нж20нж

1,6

СППК5С 100-4,0 нж

28нж21нж

СППК5С 100-6,3 нж

28нж22нж

40

1,6 50

80

100

СППК5С 100-16,0 нж 28нж23нж

4,0 6,3

4,0 6,3

4,0 6,3

18

254

0,6

0,6 80

1,6

0,6 100

1,6 4,0 0,6

150

1,6 4,0

33

40

1256

33

855

48

1809

72

4071

48

1809

75

4417

0,6

1,6

300

0,6

142 15836 0,4

СППК5РС 25-4,0 нж

28нж21нж1 25

4,0

40

1,6

18

PRODUCT CATALOG/FEBRUARY 2013

---

0,1

----Steel --2Х18Н12МЗТЛ ---

0,4

28нж20нж 200

98

---

0,8

СППК5С 200-1,6 нж

254

---

0,4

0,5

28нж21нж

1,6

---

0,5

СППК5С 150-4,0 нж

4,0

0,6

0,8

28нж20нж

200

---

855

СППК5С 150-1,6 нж

150

0,1 0,45

4,0

16,0 1,6

1,6

0,6

0,6

0,5 0,1

SPRING LOADED SAFETY VALVES

------------571

1027 280 320 ---

100 120

22 27 28 37 42 37 39 67 71 50 55 150 155 91 94 176 25


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

SPRING LOADED SAFETY VALVES

(Technical characteristics) (cont.)

Designation of the product

Figures table

PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet

Fс, mm2

α1 gas

α2 liq.

Material of the body

Н, mm

L, L1, Weight, Н1, mm mm mm kg

630

---

ТУ 3742-008-07533604-2006 СППК5РС 50-1,6 нж 28нж20нж1

1,6

0,6

СППК5РС 50-4,0 нж 28нж21нж1

4,0 50

СППК5РС 50-6,3 нж 28нж22нж1

1,6 80

33

0,8

4,0

1,6 80

СППК5РС 80-4,0 нж 28нж21нж1

0,6 100

4,0

СППК5РС 80-6,3 нж 28нж22нж1

40

1256

1,6

100

СППК5РС 80-16,0 нж 28нж23нж1

16,0

СППК5РС 100-1,6 нж 28нж20нж1

1,6

4,0

33

СППК5РС 100-4,0 нж 28нж21нж1

4,0 100

СППК5РС 100-6,3 нж 28нж22нж1

855

0,6

1809

72

16,0 1,6 150

4071

4,0

СППК5РС 200-1,6 нж 28нж20нж1 200

1,6

48

1809

75

4417

0,6

750

---

702

---

45 40 150 175

702

---

755

---

41 70 165 195

Steel 755 12Х18Н12МЗТЛ

---

765

---

74 53 160 200

765

---

970

---

58

0,6

142 15836 0,4

SPRING LOADED SAFETY VALVES

0,1

155 235 245

970

---

927

---

0,5

1,6 300

40 145 160

0,4

0,6 200

СППК5РС 150-4,0 нж 28нж21нж1

31

0,8 4,0

СППК5РС 150-1,6 нж 28нж20нж1

---

0,5

1,6 150

6,3

СППК5РС 100-16,0 нж 28нж23нж1

0,1

0,6 48

750

0,5

6,3 80

---

0,4

16,0

СППК5РС 80-1,6 нж 28нж20нж1

630 855

6,3

СППК5РС 50-16,0 нж 28нж23нж1

30 130 155

0,45

160 94 205 230

927

---

1070

---

97 280 320

PRODUCT CATALOG/FEBRUARY 2013

180

99


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

DRAWINGS OF FLANGED VALVE BODY PN 1,6 MPa

PN 4,0 MPa

PN 1,6 MPa, main dimensions, mm DN

D

D1

D2

d

n

b

DN1

D3

D4

D5

d1

n1

b1

L

L1

50

160

125

99

18

4

17

80

185

150

124

18

4

18

130

155

80

195

160

132

18

8

20

100

205

170

144

18

4

18

150

175

100

215

180

156

18

8

20

150

280

240

211

22

8

24

160

200

150

280

240

211

22

8

24

200

315

280

254

18

8

22

205

230

200

335

295

266

22

12

26

300

435

395

363

22

12

24

280

320

PN 4,0 MPa, main dimensions, mm DN

D

D1

D2

D6

d

n

b

DN1

D3

D4

D5

d1

n1

b1

L

L1

25

115

85

65

58

14

4

16

40

145

110

84

18

4

17

100

120

50

160

125

99

88

18

4

20

80

195

160

132

18

8

20

130

155

80

195

160

132

121

18

8

22

100

215

180

156

18

8

20

150

175

100

230

190

156

150

22

8

24

150

280

240

211

22

8

24

180

200

150

300

250

211

204

26

8

30

200

335

295

266

22

12

26

205

230

100

PRODUCT CATALOG/FEBRUARY 2013

SPRING LOADED SAFETY VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

DRAWINGS OF FLANGED VALVE BODY DN 25 PN 10,0 MPa

PN 6,3; 16,0 MPa

PN 6,3 MPa, main dimensions, mm DN

D

D1

D2

D7

d

n

b

DN1

D3

D4

D5

D8

d1

n1

b1

L

L1

50

175

135

102

85

22

4

26

80

195

160

132

121

18

8

22

145

160

80

210

170

133

115

22

8

30

100

230

190

156

150

22

8

24

165

195

100

250

200

170

145

26

8

32

150

300

250

211

204

26

8

30

235

245

PN 16,0 MPa, main dimensions, mm DN

D

D1

D2

D7

d

n

b

DN1

D3

D4

D5

D8

d1

n1

b1

L

L1

25

135

100

68

50

18

4

24

40

145

110

88

76

18

4

21

105

125

50

195

145

115

95

26

4

30

80

195

160

132

121

18

8

22

145

160

80

230

180

150

130

26

8

36

100

230

190

156

150

22

8

24

165

195

100

265

210

175

145

30

8

40

150

300

250

211

204

26

8

30

235

245

SPRING LOADED SAFETY VALVES

PRODUCT CATALOG/FEBRUARY 2013

101


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

DRAFT – SAFETY VALVE DN 25 PN 10,0 MPa DN 25 PN 10,0 MPa

completed with mating parts (reference dimensions)

DRAFT – SAFETY VALVE DN 25 PN 10,0 MPa connection to pipeline (reference dimensions)

Inlet

Outlet

Name of the part

Position number

Note

Name of the part

Position number

Note

Gasket

1

45х33х2

Gasket

4

52х39х2

Nipple

2

-

Nipple

5

-

Union nut

3

For wrench 55

Union nut

6

For wrench 65

102

PRODUCT CATALOG/FEBRUARY 2013

SPRING LOADED SAFETY VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

BASIC DESIGN OF VALVE BODY FLANGES Inlet flange

Outlet flange

Nominal pressure of the valve, MPa

PN, MPa

Connecting dimensions and seal face acc. to GOST R 54432-2011, series 1

PN, MPa

Connecting dimensions and seal face acc. to GOST R 54432-2011, series 1

PN 1,6

1,6

Design B

0,6

Design B

PN 4,0

4,0

Design F

1,6

Design B

PN 6,3

6,3

Design J

4,0

Design F

PN 16,0

16,0

Design J

4,0

Design F

1) You can order safety valves with seal faces of other designs according to data, indicated on page152. 2) On customer's request we can produce safety valves with seal faces according to GOST 12815-80, series 2.

OPERATING CONDITIONS OF SPRING LOADED SAFETY VALVES Spring loaded safety valves, steel

20Л, 20

20ГЛ, 09Г2С

12Х18Н9ТЛ, 12Х18Н10Т

12Х18Н12М3ТЛ

Climatic design acc. to GOST 15150-69

Water, air, steam, ammonia1, natural gas, oil, oil products, liquid and gaseous hydrocarbons and other media, where corrosion rate of steel Working media 20Л, 20 is ≤0,1 mm/year

Water, air, steam, ammonia1, natural gas, oil products, liquid and gaseous petroleum products and other media, where corrosion rate of steel 20ГЛ, 09Г2С is ≤0,1 mm/year

Water, air, steam, ammonia, wet natural gas, oil products, medium, containing hydrogen High-sulfur natural gas, sulfide1, liquid and petroleum products, gaseous hydrocarbon with high content of media, petrochemihydrogen sulfide1, hycal products and other drogen sulfide and other media, where corrosion media, where corrosion rate of steel rate of steel 12Х18Н9ТЛ, 12Х18Н10Т 12Х18Н12М3ТЛ is ≤0,1 mm/year is ≤0,1 mm/year

Safety valves СППК and СППКС (DN 50...200 PN 1,6 MPa and DN 25...150 PN 4,0 MPa) acc.to Specification 3742-004-07533604-2008 – liquid chlorine acc.to GOST 6718-93 and gaseous with moisture content ≤ 0,04 % Working medium temperature

-40 °C to +425 °C

-60 °C to +425 °C

-60 °C to +600 °C2

-60 °C to +250 °C3

Min. ambient temperature

-40 °C

-60 °C

-60 °C

-60 °C

When ordering indicate as additional requirement in the order form. Bellows valves fit working media ≥ -110 °С. 3 In accordance with ТУ, depending on concentration and chemical composition, max. temperature of working medium may be lowered. 1 2

SPRING LOADED SAFETY VALVES

PRODUCT CATALOG/FEBRUARY 2013

103


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

MATERIAL OF MAIN PARTS 17с...

17лс...

Name of the part

17нж...

28нж...

Climatic design according to GOST 15150-69 У1

ХЛ1

УХЛ1

УХЛ1

Steel 20Л, Steel 20

20ГЛ

12Х18Н9ТЛ, 12Х18Н10Т

12Х18Н12МЗТЛ

Steel 20

09Г2С

12Х18Н10Т

10Х17Н13М2Т

1

Body

2

Bonnet

3

Seat

20Х13

12Х18Н10Т* or 20Х13

12Х18Н10Т*

10Х17Н13М2Т*

4

Slide

30Х13

12Х18Н10Т* or 30Х13

12Х18Н10Т*

10Х17Н13М2Т*

5

Stem

30Х13

12Х18Н10Т* or 30Х13

12Х18Н10Т*

14Х17Н2

6

Nut

Steel 25

20ХН3А

12Х18Н10Т

10Х17Н13М2Т

7

Pin

Steel 35

20ХН3А

12Х18Н10Т

10Х17Н13М2Т

8

Spring

50ХФА

50ХФА

50ХФА

50ХФА

08Х18Н10Т

10Х17Н13М2Т (without protective coat) or 08Х18Н10Т (with protective coat)

9

Bellows

---

08Х18Н10Т

*With surfacing of corrosion-resistant materials

APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES Designation

СППК4 25-4,0 СППК4 25-4,0 УХЛ1 СППК4 25-4,0 ХЛ1 СППК4Р 25-4,0 СППК4Р 25-4,0 УХЛ1 СППК4Р 25-4,0 ХЛ1

PN, MPa

Min. diameter of the seat dс, mm

Adjustment pressure limits, РN, MPa

Spring number acc. to manufacturer’s specification

16

0,4…0,8 0,8…1,6 1,6…2,5 2,5…4,0

8 1 2 3

18

0,8…1,6 1,6…2,5 2,5…4,0

1 2 3 8 1 2 3 4 5 9

4,0

СППК4С 25-4,0 нж СППК4С 25-4,0 ХЛ1 СППК5С 25-4,0 нж СППК5РС 25-4,0 нж СППК 25-10,0 СППК 25-10,0 УХЛ1 СППК 25-10,0 ХЛ1 СППКР 25-10,0 СППКР 25-10,0 УХЛ1 СППКР 25-10,0 ХЛ1

10,0

12

0,4…0,8 0,8…1,6 1,6…2,5 2,5…5,0 5,0…8,0 8,0…10,0

СППК4Р 25-16,0

16,0

12

10,0…16,0

104

PRODUCT CATALOG/FEBRUARY 2013

SPRING LOADED SAFETY VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES (cont.) Designation

PN, MPa

СППК4 50-1,6 СППК4Р 50-1,6 СППК4 50-1,6 УХЛ1 СППК4 50-1,6 ХЛ1 СППК4Р 50-1,6 УХЛ1 СППК4Р 50-1,6 ХЛ1

Adjustment pressure limits, РN, MPa

Spring number acc. to manufacturer’s specification

0,05…0,12 0,12…0,25 0,25…0,4 0,4…0,8 0,8…1,6

10 11 12 13 14

0,8…1,6

14

0,05…0,12 0,12…0,25 0,25…0,4 0,4…0,8 0,8…2,0 2,0…3,0 3,0…4,0

10 11 12 13 14 15 16

33

0,8…2,0 2,0…3,0 3,0…4,0

14 15 16

33

2,0…3,4 3,0…5,4 5,0…6,3

55 56 57

33

5,3…9,0 8,5…12,4 12,4…14,1 14,0…16,0

58 59 60 61

Min. diameter of the seat dс, mm

33

1,6

30

СППК5С 50-1,6 нж СППК5РС 50-1,6 нж

33

СППК4 50-4,0 СППК4Р 50-4,0

33

СППК4 50-4,0 УХЛ1 СППК4 50-4,0 ХЛ1 СППК4Р 50-4,0 УХЛ1 СППК4Р 50-4,0 ХЛ1

30 4,0

СППК4С 50-4,0 нж СППК4С 50-4,0 ХЛ1 СППК5С 50-4,0 нж СППК5РС 50-4,0 нж СППК5 50-6,3 СППК5 50-6,3 нж СППК5 50-6,3 ХЛ1 СППК5Р 50-6,3 СППК5Р 50-6,3 нж СППК5Р 50-6,3 ХЛ1 СППК5С 50-6,3 нж СППК5С 50-6,3 ХЛ1 СППК5РС 50-6,3 нж СППК5 50-16,0 СППК5 50-16,0 нж СППК5 50-16,0 ХЛ1 СППК5Р 50-16,0 СППК5Р 50-16,0 нж СППК5Р 50-16,0 ХЛ1 СППК5С 50-16,0 нж СППК5С 50-16,0 ХЛ1 СППК5РС 50-16,0 нж

6,3

16,0

SPRING LOADED SAFETY VALVES

PRODUCT CATALOG/FEBRUARY 2013

105


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES (cont.) Adjustment pressure limits, РN, MPa

Spring number acc. to manufacturer’s specification

0,05…0,12 0,12…0,3 0,3…0,5 0,5…0,8 0,8…1,6

30 31 32 33 34

СППК5С 80-1,6 нж СППК5РС 80-1,6 нж

0,8…1,6

34

СППК4 80-4,0 СППК4 80-4,0 УХЛ1 СППК4 80-4,0 ХЛ1 СППК4Р 80-4,0 СППК4Р 80-4,0 УХЛ1 СППК4Р 80-4,0 ХЛ1

0,05…0,12 0,12…0,3 0,3…0,5 0,5…0,8 0,8…2,0 2,0…3,0 3,0…4,0

30 31 32 33 35 36 37

0,8…2,0 2,0…3,0 3,0…4,0

35 36 37

2,5…3,5 3,5…4,4 4,4…5,0 5,0…6,3

38 37 39 40

6,3…10,0 10,0…13,5 13,5…16,0

41 42 43

Designation

СППК4 80-1,6 СППК4 80-1,6 УХЛ1 СППК4 80-1,6 ХЛ1 СППК4Р 80-1,6 СППК4Р 80-1,6 УХЛ1 СППК4Р 80-1,6 ХЛ1

PN, MPa

Min. diameter of the seat dс, mm

1,6

4,0

40

40

СППК4С 80-4,0 нж СППК4С 80-4,0 ХЛ1 СППК5С 80-4,0 нж СППК5РС 80-4,0 нж СППК4 80-6,3 СППК4 80-6,3 УХЛ1 СППК4 80-6,3 ХЛ1 СППК4Р 80-6,3 СППК4Р 80-6,3 УХЛ1 СППК4Р 80-6,3 ХЛ1

40 6,3

СППК5С 80-6,3 нж СППК5РС 80-6,3 нж СППК4 80-16,0 СППК4 80-16,0 УХЛ1 СППК4 80-16,0 ХЛ1 СППК4Р 80-16,0 СППК4Р 80-16,0 УХЛ1 СППК4Р 80-16,0 ХЛ1 СППК5С 80-16,0 нж СППК5РС 80-16,0 нж

106

33

16,0

PRODUCT CATALOG/FEBRUARY 2013

33

SPRING LOADED SAFETY VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES (cont.) Designation

СППК5 100-1,6 СППК5 100-1,6 УХЛ1 СППК5 100-1,6 ХЛ1 СППК5Р 100-1,6 СППК5Р 100-1,6 УХЛ1 СППК5Р 100-1,6 ХЛ1

PN, MPa

1,6

Adjustment pressure limits, РN, MPa

Spring number acc. to manufacturer’s specification

0,05…0,1 0,08…0,16 0,15…0,3 0,25…0,45 0,45…0,85 0,8…1,6

50 51 52 53 54 55

0,8…1,6

55

48

0,8…1,6 1,6…2,6 2,6…4,0

55 56 57

63

2,5…4,0 4,0…5,5 5,5…6,3

77а 80 81

72

2,5…4,0 4,0…5,0 5,0…5,8 5,8…6,3

80 81 82 83

48

6,3…10,0 10,0…12,5 11,0…14,5 13,5…16,0

80 81 82 83

Min. diameter of the seat dс, mm

48

СППК5С 100-1,6 нж СППК5РС 100-1,6 нж СППК5 100-4,0 СППК5 100-4,0 УХЛ1 СППК5 100-4,0 ХЛ1 СППК5Р 100-4,0 СППК5Р 100-4,0 УХЛ1 СППК5Р 100-4,0 ХЛ1 СППК5С 100-4,0 нж СППК5С 100-4,0 ХЛ1 СППК5РС 100-4,0 нж

4,0

СППК5 100-6,3 СППК5 100-6,3 нж СППК5 100-6,3 ХЛ1 СППК5Р 100-6,3 СППК5Р 100-6,3 нж СППК5Р 100-6,3 ХЛ1 СППК5 100-6,3-01 СППК5 100-6,3 нж1 СППК5 100-6,3-01 ХЛ1 СППК5Р 100-6,3-01 СППК5Р 100-6,3 нж1 СППК5Р 100-6,3-01 ХЛ1 СППК5С 100-6,3 нж СППК5С 100-6,3 ХЛ1 СППК5РС 100-6,3 нж СППК5 100-16,0 СППК5 100-16,0 нж СППК5 100-16,0 ХЛ1 СППК5Р 100-16,0 СППК5Р 100-16,0 нж СППК5Р 100-16,0 ХЛ1 СППК5С 100-16,0 нж СППК5С 100-16,0 ХЛ1 СППК5РС 100-16,0 нж

6,3

16,0

SPRING LOADED SAFETY VALVES

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SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES (cont.) PN, MPa

Min. diameter of the seat dс, mm

Adjustment pressure limits, РN, MPa

Spring number acc. to manufacturer’s specification

16,0

56

6,3…8,8 8,8…10,5 10,5…12,5

81 82 83

0,05…0,15 0,15…0,3 0,3…0,5 0,5…0,8 0,8…1,2 1,2…1,6

70 71 72 73 74 75

0,8…1,2 1,2…1,6

74 75

0,8…1,2 1,2…1,8 1,8…2,5 2,5…3,5 3,5…4,0

74 75 76 77 78

0,05…0,1 0,1…0,2 0,2…0,3 0,3…0,5 0,5…0,7 0,7…0,9 0,9…1,2 1,2…1,6

72 73 74 75 76 77 78 79

СППК4С 200-1,6 нж СППК4С 200-1,6 ХЛ1 СППК5С 200-1,6 нж СППК5РС 200-1,6 нж

0,7…0,9 0,9…1,2 1,2…1,6

77 78 79

СППК4 200-1,6М СППК4Р 200-1,6М

0,3…0,4 0,4…0,5 0,5…0,7 0,7…0,9 0,9…1,2 1,2…1,6

75М-1 75М-2 76М 77М 78М 79М

Designation СППК5 100-16,0-01 СППК5 100-16,0 нж1 СППК5 100-16,0-01 ХЛ1 СППК5Р 100-16,0-01 СППК5Р 100-16,0 нж1 СППК5Р 100-16,0-01 ХЛ1 СППК4 150-1,6М СППК4 150-1,6 УХЛ1 СППК4 150-1,6 ХЛ1 СППК4Р 150-1,6М СППК4Р 150-1,6 УХЛ1 СППК4Р 150-1,6 ХЛ1 СППК4 150-1,6М1 СППК4Р 150-1,6М1 СППК4С 150-1,6 нж СППК4С 150-1,6 ХЛ1 СППК5С 150-1,6 нж СППК5РС 150-1,6 нж СППК4 150-4,0М СППК4 150-4,0 УХЛ1 СППК4 150-4,0 ХЛ1 СППК4Р 150-4,0М СППК4Р 150-4,0 УХЛ1 СППК4Р 150-4,0 ХЛ1 СППК4С 150-4,0 нж СППК4С 150-4,0 ХЛ1 СППК5С 150-4,0 нж СППК5РС 150-4,0 нж СППК4 200-1,6 СППК4 200-1,6 УХЛ1 СППК4 200-1,6 ХЛ1 СППК4Р 200-1,6 СППК4Р 200-1,6 УХЛ1 СППК4Р 200-1,6 ХЛ1

1,6

4,0

1,6

1,6

75

75

142

142

СППК – Safety spring-loaded valve

108

PRODUCT CATALOG/FEBRUARY 2013

SPRING LOADED SAFETY VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

CHANGEOVER VALVE OF THE SAFETY VALVES Bottom elbow

Body

Locking washer Special bushing

Stem Bottom elbow Hand-wheel

Slide

Upper seat

Stem bushing

Support

Sprocket

Dowel CHANGEOVER VALVE OF THE SAFETY VALVES

Bottom seat

Locking washer Locking nut

Bonnet (insert)

Gland flange

Gland packing

CHANGEOVER VALVE OF THE SAFETY VALVES

Clip

Bearing

PRODUCT CATALOG/FEBRUARY 2013

109


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

CHANGEOVER VALVE OF THE SAFETY VALVES

Production and delivery according to Specification 孝校 3742-007-07533604-2003

CHANGEOVER VALVE IS INSTALLED IN CASES WHEN DURING OPERATION OCCURS NECESSITY TO SWITCH OFF ONE OF THE SAFETY VALVES AND TO SWITCH ON ANOTHER ONE, WITHOUT WORKING PROCESS INTERRUPTION, AS WELL AS TO CHANGE MEDIUM FLOW DIRECTION OR TO MIX THE MEDIA

110

PRODUCT CATALOG/FEBRUARY 2013

CHANGEOVER VALVE OF THE SAFETY VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

Seat tightness -class А, according to GOST R 54808-2011 Flanged connection to the pipeline. Dimensions of the seal faces and connecting dimensions according to GOST 12815-80, series 2: PN 0,6 MPa – design B; PN 1,6 MPa – design B; PN 4,0 MPa – design B; PN 6,3 MPa – design E; PN 16,0 MPa – design J. You can order safety valves with seal faces of other designs in compliance with information, given on page 153. On customer's request we can produce changeover valves with seal faces according to GOST 12815-80, series 2. In changeover valve by turning the hand-wheel, the closing member moves from one seat to another. The slider, mounted on the stem, shows the location of the closing member. The changeover valve could be delivered together with flanges, gaskets and fasteners for connection to the pipeline.

In case of necessity, changeover valves could be produced for inlet and outlet of the safety valves and be connected with each other by means of the chain drive (refer to the Chapter 'Units of Safety valves with Changeover Valves'). To install the unit, consisting of changeover valve and safety valves, you are to provide additional fastening to guarantee rigidity and structural strength. Example of ordering the changeover valve DN 50 PN 1,6 MPa of steel12Х18Н9ТЛ, face-to-face length 340 mm: Changeover valve DN 50 PN 1,6 MPa ПУ-50-1,6-02 нж, 23нж16нж. Changeover valves, used for gaseous, explosive, flammable, toxic media and steam are the subject of additional air test after hydraulic testing. When ordering put a special mark: Gas. In Order form it's necessary to indicate the necessity of completing the changeover valves with mating flanges, gaskets, pins and nuts. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials, which meet the requirements of standard technical documents.

CHANGEOVER VALVE OF THE SAFETY VALVES

PRODUCT CATALOG/FEBRUARY 2013

111


112

PRODUCT CATALOG/FEBRUARY 2013

CHANGEOVER VALVE OF THE SAFETY VALVES ПУТГ-2-АПН-04 Steel oval for PN 6,3; 16,0 MPa

20ГЛ

АГИ, rings ТРГ

ПУТГ-2-АПН-04 Steel oval for PN 6,3; 16,0 MPa

Support

Gasket

Spacer

8

9

10

* With surfacing of corrosion-resistant materials

АГИ, rings ТРГ

14Х17Н2 or 30Х13

Stem

12Х18Н9ТЛ

12Х18Н10Т

12Х18Н10Т*

7

12Х18Н10Т

45Х14Н14В2М

09Г2С*

20ХН3А or 40Х

12Х18Н9Т*

Slide

Pin

4

09Г2С* or 30Х13

12Х18Н9ТЛ

6

Seat

3 3а

20ГЛ

12Х18Н9ТЛ

20ХН3А or 35Х

Elbow

2 2а

20ГЛ

Nut

Body

1

23нж16нж, 23нж16нж1, 23нж17нж, 23нж17нж1, 23нж18нж, 23нж19нж, 23нж20нж

5

Name of the part

23лс16нж, 23лс16нж1, 23лс17нж, 23лс17нж1, 23лс18нж1, 23лс19нж, 23лс20нж

MATERIAL OF MAIN PARTS OF CHANGEOVER VALVES

ПУТГ-2-АПН-04 Steel oval for PN 6,3; 16,0 MPa

Ring ТРГ

12Х18Н12М3ТЛ

10Х17Н13М2Т

10Х17Н13М2Т*

12Х18Н10Т

45Х14Н14В2М

10Х17Н13М2Т*

12Х18Н12М3ТЛ

12Х18Н12М3ТЛ

23нж16нж2, 23нж16нж3, 23нж17нж2, 23нж17нж3, 23нж18нж1, 23нж19нж1, 23нж20нж1

ТИИР-752 (ПДД) Steel oval for PN 6,3; 16,0 MPa

АГИ, rings ТРГ

20Л

30Х13

20* or 30Х13

25

35

20* or 30Х13

20Л

20Л

23с16нж, 23с16нж1, 23с17нж, 23с17нж1, 23с18нж, 23с19нж, 23с20нж

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


CHANGEOVER VALVE OF THE SAFETY VALVES

1

-60 °C

When ordering indicate as additional requirement in the order form

Minimal ambient operation temperature

Working medium temperature

-60 °C

-60 °C

-60 °C to +600 °C

Water, air, oil, steam, ammonia1, wet natural gas, petroleum products, containing hydrogen sulfide, liquid and gaseous hydrocarbons chemical and other media, where corrosion rate of steel 12Х18Н12М3ТЛ is ≤0,1 mm/year

Water, air, oil, steam, ammonia1, wet natural gas, petroleum products, containing hydrogen sulfide, liquid and gaseous hydrocarbons, chemical and other media, where corrosion rate of steel 12Х18Н9ТЛ is ≤0,1 mm/year

-60 °C to +600 °C

12Х18Н12М3ТЛ

12Х18Н9ТЛ

Climatic operation conditions acc. to GOST 15150-69

-60 °C to +425 °C

Working media

20Л

Water, air, steam, ammonia1, natural gas, gas condensate, oil, oil products, liquid and gaseous hydrocarbons media and other media non-aggressive to steel 20Л. Corrosion rate ≤0,1 mm/year

Changeover valve of the safety valves, steel

OPERATING CONDITIONS OF CHANGEOVER VALVES

-40 °C

-40 °C to +425 °C

Water, air, steam, ammonia1, wet natural gas, oil products, gas condensate, liquid and gaseous hydrocarbons and other media, nonaggressive to Steel 20Л is ≤ 0,1 mm/year

20Л SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

PRODUCT CATALOG/FEBRUARY 2013

113


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES Designation of valve

Figures table

ПУ 50-1,6

23с16нж

-01

23с16нж1

-02 нж

23нж16нж

-03 нж

23нж16нж1

-04 нж1

23нж16нж2

-05 нж1

23нж16нж3

-06 ХЛ1

23лс16нж

-07 ХЛ1

23лс16нж1

ПУ 80-1,6

23с16нж

-01

23с16нж1

-02 нж

23нж16нж

-03 нж

23нж16нж1

-04 нж1

23нж16нж2

-05 нж1

23нж16нж3

-06 ХЛ1

23лс16нж

-07 ХЛ1

23лс16нж1

ПУ 100-1,6

23с16нж

-01

23с16нж1

-02 нж

23нж16нж

-03 нж

23нж16нж1

-04 нж1

23нж16нж2

-05 нж1

23нж16нж3

-06 ХЛ1

23лс16нж

-07 ХЛ1

23лс16нж1

ПУ 150-1,6

23с16нж

-01

23с16нж1

-02 нж

23нж16нж

-03 нж

23нж16нж1

-04 нж1

23нж16нж2

-05 нж1

23нж16нж3

-06 ХЛ1

23лс16нж

-07 ХЛ1

23лс16нж1

114

Nominal diameter, DN, mm

50

80

100

150

PRODUCT CATALOG/FEBRUARY 2013

Working Nominal medium pressure PN, temperature MPa ºC, ≤

Trim material

+425 °С

20Л

+600 °С

12Х18Н9ТЛ

+600 °С

12Х18Н12М3ТЛ

+425 °С

20ГЛ

+425 °С

20Л

+600 °С

12Х18Н9ТЛ

+600 °С

12Х18Н12М3ТЛ

+425 °С

20ГЛ

+425 °С

20Л

+600 °С

12Х18Н9ТЛ

+600 °С

12Х18Н12М3ТЛ

+425 °С

20ГЛ

+425 °С

20Л

+600 °С

12Х18Н9ТЛ

+600 °С

12Х18Н12М3ТЛ

+425 °С

20ГЛ

1,6

1,6

1,6

1,6

CHANGEOVER VALVE OF THE SAFETY VALVES

Weight, kg, ≤ 39 43 39 43 39 43 39 43 57 62 57 62 57 62 57 62 79 87 79 87 79 87 79 87 180 195 180 195 180 195 180 195


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES Designation of valve

Figures table

ПУ 50-4,0

23с17нж

-01

23с17нж1

-02 нж

23нж17нж

-03 нж

23нж17нж1

-04 нж1

23нж17нж2

-05 нж1

23нж17нж3

-06 ХЛ1

23лс17нж

-07 ХЛ1

23лс17нж1

ПУ 80-4,0

23с17нж

-01

23с17нж1

-02 нж

23нж17нж

-03 нж

23нж17нж1

-04 нж1

23нж17нж2

-05 нж1

23нж17нж3

-06 ХЛ1

23лс17нж

-07 ХЛ1

23лс17нж1

ПУ 100-4,0

23с17нж

-01

23с17нж1

-02 нж

23нж17нж

-03 нж

23нж17нж1

-04 нж1

23нж17нж2

-05 нж1

23нж17нж3

-06 ХЛ1

23лс17нж

-07 ХЛ1

23лс17нж1

ПУ 150-4,0

23с17нж

-01

23с17нж1

-02 нж

23нж17нж

-03 нж

23нж17нж1

-04 нж1

23нж17нж2

-05 нж1

23нж17нж3

-06 ХЛ1

23лс17нж

-07 ХЛ1

23лс17нж1

Nominal diameter, DN, mm

50

80

100

150

Working Nominal medium pressure PN, temperature MPa ºC, ≤

Trim material

+425 °С

20Л

+600 °С

12Х18Н9ТЛ

+600 °С

12Х18Н12М3ТЛ

+425 °С

20ГЛ

+425 °С

20Л

+600 °С

12Х18Н9ТЛ

+600 °С

12Х18Н12М3ТЛ

+425 °С

20ГЛ

+425 °С

20Л

+600 °С

12Х18Н9ТЛ

+600 °С

12Х18Н12М3ТЛ

+425 °С

20ГЛ

+425 °С

20Л

+600 °С

12Х18Н9ТЛ

+600 °С

12Х18Н12М3ТЛ

+425 °С

20ГЛ

Weight, kg, ≤

4,0

4,0

4,0

4,0

CHANGEOVER VALVE OF THE SAFETY VALVES

PRODUCT CATALOG/FEBRUARY 2013

39 43 39 43 39 43 39 43 75 84 75 84 75 84 75 84 94 116 94 116 94 116 94 116 195 215 195 215 195 215 195 215

115


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES (cont.) Designation of valve ПУ 80-0,6

Figures table

Nominal diameter, DN, mm

Nominal pressure PN, MPa

23с18нж

Working medium temperature ºC, ≤

Trim material

Weight, kg, ≤

+425 °С

20Л

51

+600 °С

12Х18Н9ТЛ

51

+600 °С

12Х18Н12М3ТЛ

51

-01 нж

23нж18нж

-02 нж1

23нж18нж1

-03 ХЛ1

23лс18нж

+425 °С

20ГЛ

51

ПУ 100-0,6

23с18нж

+425 °С

20Л

67

+600 °С

12Х18Н9ТЛ

67

+600 °С

12Х18Н12М3ТЛ

67

80

0,6

-01 нж

23нж18нж

-02 нж1

23нж18нж1

-03 ХЛ1

23лс18нж

+425 °С

20ГЛ

67

ПУ 25-4,0

23с17нж

+425 °С

20Л

30

+600 °С

12Х18Н9ТЛ

30

+600 °С

12Х18Н12М3ТЛ

30

100

0,6

-01 нж

23нж17нж

-02 нж1

23нж17нж1

-03 ХЛ1

23лс17нж

+425 °С

20ГЛ

30

ПУ 200-1,6

23с16нж

+425 °С

20Л

250

+600 °С

12Х18Н9ТЛ

250

+600 °С

12Х18Н12М3ТЛ

250

25

4,0

-01 нж

23нж16нж

-02 нж1

23нж16нж1

-03 ХЛ1

23лс16нж

+425 °С

20ГЛ

250

ПУ 200-0,6

23с18нж

+425 °С

20Л

241

+600 °С

12Х18Н9ТЛ

241

+600 °С

12Х18Н12М3ТЛ

241

200

1,6

-01 нж

23нж18нж

-02 нж1

23нж18нж1

-03 ХЛ1

23лс18нж

+425 °С

20ГЛ

241

ПУ 50-6,3

23с20нж

+425 °С

20Л

95

+600 °С

12Х18Н9ТЛ

95

+600 °С

12Х18Н12М3ТЛ

95

200

0,6

-01 нж

23нж20нж

-02 нж1

23нж20нж1

-03 ХЛ1

23лс20нж

+425 °С

20ГЛ

95

ПУ 80-6,3

23с20нж

+425 °С

20Л

135

+600 °С

12X18H9TЛ

135

+600 °С

12Х18Н12М3ТЛ

135

50

6,3

-01нж

23нж20нж

-02 нж1

23нж20нж1

-03 ХЛ1

23лс20нж

+425 °С

20ГЛ

135

ПУ 100-6,3

23с20нж

+425 °С

20Л

220

+600 °С

12Х18Н9ТЛ

220

+600 °С

12Х18Н12М3ТЛ

220

+425 °С

20ГЛ

220

-01 нж

23нж20нж

-02 нж1

23нж20нж1

-03 ХЛ1

23лс20нж

116

80

100

PRODUCT CATALOG/FEBRUARY 2013

6,3

6,3

CHANGEOVER VALVE OF THE SAFETY VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES (cont.) Designation of valve ПУ 50-16,0 -01 нж

Figures table

Nominal diameter, DN, mm

Working Nominal medium pressure PN, temperature MPa ºC, ≤

Trim material

Weight, kg, ≤

23с19нж

+425 °С

20Л

105

23нж19нж

+600 °С

12Х18Н9ТЛ

105

50

16,0

-02 нж1

23нж19нж1

+600 °С

12Х18Н12М3ТЛ

105

-03 ХЛ1

23лс19нж

+425 °С

20ГЛ

105

ПУ 80-16,0

23с19нж

+425 °С

20Л

155

23нж19нж

+600 °С

12Х18Н9ТЛ

155

-01 нж

80

16,0

-02 нж1

23нж19нж1

+600 °С

12Х18Н12М3ТЛ

155

-03 ХЛ1

23лс19нж

+425 °С

20ГЛ

155

ПУ 100-16,0

23с19нж

+425 °С

20Л

235

23нж19нж

+600 °С

12Х18Н9ТЛ

235

-01 нж

100

16,0

-02 нж1

23нж19нж1

+600 °С

12Х18Н12М3ТЛ

235

-03 ХЛ1

23лс19нж

+425 °С

20ГЛ

235

ПУ 300-0,6

23с18нж

+425 °С

20Л

460

23нж18нж

+600 °С

12Х18Н9ТЛ

460

-01 нж

300

0,6

-02 нж1

23нж18нж1

+600 °С

12Х18Н12М3ТЛ

460

-03 ХЛ1

23лс18нж

+425 °С

20ГЛ

460

ПУ – Changeover valve of the safety valves

CHANGEOVER VALVE OF THE SAFETY VALVES

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SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) Designation

PN, MPa

L

L1

ПУ 50-1,6

340

170

750

-01

430

260

850

-02 нж

340

170

750

430

260

340

170

-05 нж1

430

260

850

-06 ХЛ1

340

170

750

-07 ХЛ1

430

260

850

ПУ 80-1,6

430

215

250

850

-01

510

295

275

955

-02 нж

430

215

250

850

510

295

275

955

430

215

250

850

-05 нж1

510

295

275

955

-06 ХЛ1

430

215

250

850

-07 ХЛ1

510

295

275

955

ПУ 100-1,6

510

255

275

965

-01

705

450

375 1270

-02 нж

510

255

275

705

450

375 1270

510

255

275

-05 нж1

705

450

375 1270

-06 ХЛ1

510

255

275

-07 ХЛ1

705

450

375 1270

ПУ 150-1,6

705 352,5 375 1315

-01

780 427,5 460 1475

-02 нж

705 352,5 375 1315

-03 нж

50

-04 нж1

-03 нж

80

-04 нж1

-03 нж

100

-04 нж1

-03 нж -04 нж1

DN

150

1,6

1,6

1,6

1,6

L2

250

A

850 750

965

D4

D8

D9

D

n отв.

d

H

b

125

99

---

---

---

160

4

18

105

16

320

160

132

---

---

---

195

8

18

150

20

320

180

156

---

---

---

215

8

18

165

20

400

240

211

---

---

---

280

8

22

220

24

400

965

780 427,5 460 1475 705 352,5 375 1315 780 427,5 460 1475

-06 ХЛ1

705 352,5 375 1315

-07 ХЛ1

780 427,5 460 1475

PRODUCT CATALOG/FEBRUARY 2013

D2

965

-05 нж1

118

D1

CHANGEOVER VALVE OF THE SAFETY VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) (cont.) D1

D2

D4

D8

D9

D

n отв.

d

H

b

390

460 1485 295

266

---

---

---

335

12

22

250

26

600

340

170

250

85

---

57

---

---

115

4

14

95

16

240

ПУ 50-4,0

340

170

750

-01

430

260

850

-02 нж

340

170

750

430

260

340

170

125

---

87

---

---

160

4

18

105

20

320

-05 нж1

430

260

850

-06 ХЛ1

340

170

750

-07 ХЛ1

430

260

850

ПУ 80-4,0

430

215

250

850

-01

510

295

275

955

-02 нж

430

215

250

850

510

295

275

955

430

215

250

850

160

---

120

---

---

195

8

18

150

22

320

-05 нж1

510

295

275

955

-06 ХЛ1

430

215

250

850

-07 ХЛ1

510

295

275

955

ПУ 100-4,0

510

255

1070

-01

705

450

1270

-02 нж

510

255

1070

705

450

510

255

190

---

149

---

---

230

8

22

165

24

400

-05 нж1

705

450

1270

-06 ХЛ1

510

255

1070

-07 ХЛ1

705

450

1270

Designation

DN

PN, MPa

L

L1

200

1,6

780

25

4,0

L2

A

ПУ 200-1,6 -01 нж -02 нж1 -03 ХЛ1 ПУ 25-4,0 -01 нж -02 нж1

720

-03 ХЛ1

-03 нж -04 нж1

-03 нж -04 нж1

-03 нж -04 нж1

50

80

100

4,0

4,0

4,0

250

375

850 750

1270 1070

CHANGEOVER VALVE OF THE SAFETY VALVES

PRODUCT CATALOG/FEBRUARY 2013

119


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) (cont.) Designation

DN

PN, MPa

L

L1

L2

A

ПУ 150-4,0

705 352,5 375 1325

-01

780 427,5 460 1485

-02 нж

705 352,5 375 1325

-03 нж

150

-04 нж1

4,0

780 427,5 460 1485 705 352,5 375 1325

-05 нж1

780 427,5 460 1485

-06 ХЛ1

705 352,5 375 1325

-07 ХЛ1

780 427,5 460 1485

D1

D2

D4

D8

D9

D

n отв.

d

H

b

250

---

203

---

---

300

8

26

220

30

400

ПУ 80-0,6 -01 нж -02 нж1

80

0,6

430

215

250

845

150

124

---

---

---

185

4

18

150

18

320

100

0,6

510

255

275

960

170

144

---

---

---

205

4

18

165

18

400

200

0,6

780

390

460 1475

280

254

---

---

---

315

8

18

250

22

600

50

6,3

430

215

250

135

---

---

85

102

175

4

22

180

26

400

-03 ХЛ1 ПУ 100-0,6 -01 нж -02 нж1 -03 ХЛ1 ПУ 200-0,6 -01 нж -02 нж1 -03 ХЛ1 ПУ 50-6,3 -01 нж -02 нж1

860

-03 ХЛ1

120

PRODUCT CATALOG/FEBRUARY 2013

CHANGEOVER VALVE OF THE SAFETY VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) (cont.) Designation

DN

PN, MPa

L

L1

D

n отв.

d

H

b

80

6,3

510

255

115 133

210

8

22

200

30

400

100

---

145 170

250

8

26

220

32

600

---

---

95

115

195

4

26

180

30

400

180

---

---

130 150

230

8

26

200

36

400

705 352,5 375 1310

210

---

---

145 175

265

8

30

220

40

600

780

395

363

---

---

435

12

22

300

24

600

L2

A

D1

D2

D4

D8

375 1075

170

---

---

6,3

705 352,5 375 1300

200

---

50

16,0

430

215

250

870

145

80

16,0

510

255

375 1085

100

16,0

300

0,6

D9

ПУ 80-6,3 -01 нж -02 нж1 -03 ХЛ1 ПУ 100-6,3 -01 нж -02 нж1 -03 ХЛ1 ПУ 50-16,0 -01 нж -02 нж1 -03 ХЛ1 ПУ 80-16,0 -01 нж -02 нж1 -03 ХЛ1 ПУ 100-16,0 -01 нж -02 нж1 -03 ХЛ1 ПУ 300-0,6 -01 нж -02 нж1

390

460 1570

---

-03 ХЛ1 ПУ – Сhangeover valve of the safety valves

CHANGEOVER VALVE OF THE SAFETY VALVES

PRODUCT CATALOG/FEBRUARY 2013

121


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

122

PRODUCT CATALOG/FEBRUARY 2013

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

Manufacture and delivery according to Specification ТУ 3742-015-07533604-2012

The unit is intended for support of non-stop operation during technological cycle on pipelines, vessels, apparatus and technological plants in such cases, when due to operating conditions may occur the necessity of cut-off (closing) of one of the safety valves by means of blocking the working medium flow. On turning the hand-wheel of one of the changeover valves (e.g. mounted on the valve inlet), the closing member of the both changeover valves moves, thus one safety valve is switch-off and the other one is switch-on. This is necessary for safety reasons and compliance with environmental requirements. Units of the safety valves with changeover valve are produced with hand-wheel, installed on the right side (see page 122). On customer’s request units of safety valves may be manufactured with hand-wheel on the left side. Please, specify the necessary position when ordering the valves. On the customer’s request it is possible to produce units of safety valves with changeover valves with seal faces of other designs in compliance with information, given on page 154. On customer's request and manufacturer's approval it is possible to manufacture the unit of special design – with one changeover valve only on inlet or only on outlet.

Selection of the unit of safety valves with changeover valves should be done according to required safety valve in compliance with the Table 'Basic Dimensions of the Unit of Safety Valves with Changeover Valves', see page 125. The units of safety valves with changeover valves, designed for gaseous, explosive, inflammable, toxic media and steam, are subject to additional air test after hydraulic testing. Make a note “GAS” in the order. On customer’s request the unit of safety valves could be completed with mating flanges, gaskets and fasteners. JSC “Blagoveschensk Valves Plant reserves the right to use other materials which meet the requirements of standard technical documents.

Name

1

Safety valve

2

Changeover valve (at inlet)

3

Changeover valve (at outlet)

4

Adapter

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

PRODUCT CATALOG/FEBRUARY 2013

123


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

Fig. 1 DN 25 PN 4,0 (with adapter)

124

PRODUCT CATALOG/FEBRUARY 2013

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES


1 БПУ 25-4,0 БПУ (Р) 25-4,0 БПУ 25-4,0 УХЛ1 БПУ (Р) 25-4,0 УХЛ1 БПУ (С) 25-4,0 нж1 БПУ (Р, С) 25-4,0 нж1 БПУ 25-4,0 ХЛ1 БПУ (Р) 25-4,0 ХЛ1 БПУ (С) 25-4,0 нж БПУ (С) 25-4,0 ХЛ1 БПУ 50-1,6 БПУ (Р) 50-1,6 БПУ 50-1,6 УХЛ1 БПУ (Р) 50-1,6 УХЛ1 БПУ (С) 50-1,6 нж1 БПУ (Р, С) 50-1,6 нж1 БПУ 50-1,6 ХЛ1 БПУ (Р) 50-1,6 ХЛ1 БПУ 50-4,0 БПУ (Р) 50-4,0 БПУ 50-4,0 УХЛ1 БПУ (Р) 50-4,0 УХЛ1 БПУ (С) 50-4,0 нж1 БПУ (Р, С) 50-4,0 нж1 БПУ 50-4,0 ХЛ1 БПУ (Р) 50-4,0 ХЛ1 БПУ (С) 50-4,0 нж БПУ (С) 50-4,0 ХЛ1

Unit designation

2 СППК4 25-4,0 (17с14нж) СППК4Р 25-4,0 (17с25нж) СППК4 25-4,0 УХЛ1 (17нж14нж) СППК4Р 25-4,0 УХЛ1 (17нж25нж) СППК5С 25-4,0 нж (28нж21нж) СППК5РС 25-4,0 нж (28нж21нж1) СППК4 25-4,0 ХЛ1 (17лс14нж) СППК4Р 25-4,0 ХЛ1 (17лс25нж) СППК4С 25-4,0 нж (17нж14нж1) СППК4С 25-4,0 ХЛ1 (17лс14нж) СППК4 50-1,6 (17с7нж) СППК4Р 50-1,6 (17с6нж) СППК4 50-1,6 УХЛ1 (17нж13нж) СППК4Р 50-1,6 УХЛ1 (17нж17нж) СППК5С 50-1,6 нж (28нж20нж) СППК5РС 50-1,6 нж (28нж20нж1) СППК4 50-1,6 ХЛ1 (17лс13нж) СППК4Р 50-1,6 ХЛ1 (17лс17нж) СППК4 50-4,0 (17с23нж) СППК4Р 50-4,0 (17с21нж) СППК4 50-4,0 УХЛ1 (17нж14нж) СППК4Р 50-4,0 УХЛ1 (17нж25нж) СППК5С 50-4,0 нж (28нж21нж) СППК5РС 50-4,0 нж (28нж21нж1) СППК4 50-4,0 ХЛ1 (17лс14нж) СППК4Р 50-4,0 ХЛ1 (17лс25нж) СППК4С 50-4,0 нж (17нж14нж1) СППК4С 50-4,0 ХЛ1 (17лс14нж)

Safety valves designation

4

4,0/1,6

1,6/0,6

4,0/1,6

25/50

50/80

50/80

Nominal pressure PN/PN1, MPa

3

Nominal diameter DN/DN1,

Sockets inlet/outlet

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

PRODUCT CATALOG/FEBRUARY 2013

Steel 20ГЛ

- 60 ºС ÷ + 425 ºС

Steel12Х18Н9ТЛ Steel 20ГЛ

Steel 12Х18Н12М3ТЛ

- 60 ºС ÷ + 250 ºС

- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС

Steel 12Х18Н9ТЛ

Steel 12Х18Н9ТЛ

- 60 ºС ÷ + 600 ºС

- 60 ºС ÷ + 600 ºС

Steel 20Л

- 40 ºС ÷ + 425 ºС

Steel 20Л

Steel12Х18Н9ТЛ Steel 20ГЛ

- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС

- 40 ºС ÷ + 425 ºС

Steel 20ГЛ

- 60 ºС ÷ + 425 ºС

Steel 20ГЛ

Steel 12Х18Н12М3ТЛ

- 60 ºС ÷ + 250 ºС

- 60 ºС ÷ + 425 ºС

Steel 12Х18Н9ТЛ

- 60 ºС ÷ + 600 ºС

Steel 12Х18Н12М3ТЛ

Steel 20Л

- 40 ºC ÷ +425 ºC

- 60 ºС ÷ + 250 ºС

6

Trim material

5

Working medium temperature

MAIN PARAMETERS AND TECHNICAL CHARACTERISTICS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES

УХЛ1, Т1 ХЛ1

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

УХЛ1, Т1 ХЛ1

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

7

Climatic version according to GOST 15150-69

8 120 126 125 130 125 131 114 120 125 121 150 155 154 160 155 160 155 160 165 170 162 166 160 165 160 165 160 160

Weight, kg, ≤

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

125


126 2

СППК5 50-6,3 (17с16нж1) СППК5Р 50-6,3 (17с16нж) СППК5 50-6,3 нж (17нж16нж1) СППК5Р 50-6,3 нж (17нж16нж) СППК5С 50-6,3 нж (28нж22нж) СППК5РС 50-6,3 нж (28нж22нж1) СППК5 50-6,3 ХЛ1 (17лс85нж) СППК5Р 50-6,3 ХЛ1 (17лс89нж)

СППК5С 50-6,3 нж (17нж16нж1)

СППК5С 50-6,3 ХЛ1 (17лс16нж)

СППК5 50-16,0 (17с8нж1) СППК5Р 50-16,0 (17с8нж) СППК5 50-16,0 нж (17нж8нж1) СППК5Р 50-16,0 нж (17нж8нж) СППК5С 50-16,0 нж (28нж23нж) СППК5РС 50-16,0 нж (28нж23нж1) СППК5 50-16,0 ХЛ1 (17лс80нж) СППК5Р 50-16,0 ХЛ1 (17лс90нж)

СППК5С 50-16,0 нж (17нж8нж1)

СППК5С 50-16,0 ХЛ1 (17лс8нж)

СППК4 80-1,6 (17с7нж) СППК4Р 80-1,6 (17с6нж) СППК4 80-1,6 УХЛ1 (17нж13нж) СППК4Р 80-1,6 УХЛ1 (17нж17нж) СППК5С 80-1,6 нж (28нж20нж) СППК5РС 80-1,6 нж (28нж20нж1) СППК4 80-1,6 ХЛ1 (17лс13нж) СППК4Р 80-1,6 ХЛ1 (17лс17нж) СППК4 80-4,0 (17с23нж) СППК4Р 80-4,0 (17с21нж) СППК4 80-4,0 УХЛ1 (17нж14нж) СППК4Р 80-4,0 УХЛ1 (17нж25нж)

1

БПУ 50-6,3 БПУ (Р) 50-6,3 БПУ 50-6,3 нж БПУ (Р) 50-6,3 нж БПУ (С) 50-6,3 нж1 БПУ (Р, С) 50-6,3 нж1 БПУ 50-6,3 ХЛ1 БПУ(Р) 50-6,3 ХЛ1

БПУ (С) 50-6,3 нж

БПУ (С) 50-6,3 ХЛ1

БПУ 50-16,0 БПУ (Р) 50-16,0 БПУ 50-16,0 нж БПУ (Р) 50-16,0 нж БПУ (С) 50-16,0 нж1 БПУ (Р, С) 50-16,0 нж1 БПУ 50-16,0 ХЛ1 БПУ (Р) 50-16,0 ХЛ1

БПУ (С) 50-16,0 нж

БПУ (С) 50-16,0 ХЛ1

БПУ 80-1,6 БПУ (Р) 80-1,6 БПУ 80-1,6 УХЛ1 БПУ (Р) 80-1,6 УХЛ1 БПУ (С) 80-1,6 нж1 БПУ (Р, С) 80-1,6 нж1 БПУ 80-1,6 ХЛ1 БПУ (Р) 80-1,6 ХЛ1 БПУ 80-4,0 БПУ (Р) 80-4,0 БПУ 80-4,0 УХЛ1 БПУ (Р) 80-4,0 УХЛ1

PRODUCT CATALOG/FEBRUARY 2013 1,6/0,6

4,0/1,6

80/100

16,0/4,0

6,3/4,0

4

80/100

50/80

50/80

3

Steel 12Х18Н12М3ТЛ Steel 20ГЛ

- 60 ºС ÷ + 250 ºС - 60 ºС ÷ + 425 ºС

Steel 12Х18Н12М3ТЛ Steel 20ГЛ

- 60 ºС ÷ + 250 ºС - 60 ºС ÷ + 425 ºС

Steel 20Л Steel 12Х18Н9ТЛ Steel 12Х18Н12М3ТЛ Steel 20ГЛ Steel 20Л Steel 12Х18Н9ТЛ

- 60 ºС ÷ + 600 ºС - 60 ºС ÷ + 250 ºС - 60 ºС÷ + 425 ºС - 40 ºС÷ + 425 ºС - 60 ºС÷ + 600 ºС

Steel 20ГЛ - 40 ºС÷ + 425 ºС

- 60 ºС ÷ + 425 ºС

Steel12Х18Н9ТЛ

Steel 12Х18Н9ТЛ

- 60 ºС ÷ + 600 ºС

- 110 ºС ÷ + 600 ºС

Steel 20Л

Steel 20ГЛ

- 40 ºС ÷ + 425 ºС

- 60 ºС ÷ + 425 ºС

Steel12Х18Н9ТЛ

Steel 12Х18Н9ТЛ

- 60 ºС ÷ + 600 ºС

- 110 ºС ÷ + 600 ºС

Steel 20Л

6

- 40 ºС ÷ + 425 ºС

5

MAIN PARAMETERS AND TECHNICAL CHARACTERISTICS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (cont.)

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

УХЛ1, Т1

У1

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

ХЛ1

УХЛ1, Т1

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

ХЛ1

УХЛ1, Т1

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

7

210 215 214 220 206 216 210 216 250 260 255 260

270

270

290 300 290 300 274 280 290 300

252

258

270 275 270 275 252 260 270 275

8

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

СППК4Р 80-16,0 (17с90нж)

СППК4 80-16,0 УХЛ1 (17нж80нж)

СППК4Р 80-16,0 УХЛ1 (17нж90нж)

СППК5С 80-16,0 нж (28нж23нж)

БПУ (Р) 80-16,0

БПУ 80-16,0 УХЛ1

БПУ (Р) 80-16,0 УХЛ1

БПУ (С) 80-16,0 нж1

PRODUCT CATALOG/FEBRUARY 2013

СППК4Р 80-16,0 ХЛ1 (17лс90нж)

СППК5 100-1,6 (17с7нж)

СППК5Р 100-1,6 (17с6нж)

СППК5 100-1,6 УХЛ1 (17нж7нж)

СППК5Р 100-1,6 УХЛ1 (17нж6нж)

СППК5С 100-1,6 нж (28нж20нж)

БПУ (Р) 80-16,0 ХЛ1

БПУ 100-1,6

БПУ (Р) 100-1,6

БПУ 100-1,6 УХЛ1

БПУ (Р) 100-1,6 УХЛ1

БПУ (С) 100-1,6 нж1

СППК5 100-1,6 ХЛ1 (17лс7нж)

СППК5Р 100-1,6 ХЛ1 (17лс6нж)

БПУ 100-1,6 ХЛ1

БПУ (Р) 100-1,6 ХЛ1

БПУ (Р, С) 100-1,6 нж1 СППК5РС 100-1,6 нж (28нж20нж1)

СППК4 80-16,0 ХЛ1 (17лс80нж)

БПУ 80-16,0 ХЛ1

БПУ (Р, С) 80-16,0 нж1 СППК5РС 80-16,0 нж (28нж23нж1)

СППК4 80-16,0 (17с80нж)

СППК4Р 80-6,3 УХЛ1 (17нж89нж)

БПУ (Р) 80-6,3 УХЛ1

БПУ 80-16,0

СППК4 80-6,3 УХЛ1 (17нж85нж)

БПУ 80-6,3 УХЛ1

СППК4Р 80-6,3 ХЛ1 (17лс89нж)

СППК4Р 80-6,3 (17с89нж)

БПУ (Р) 80-6,3

БПУ (Р) 80-6,3 ХЛ1

СППК4 80-6,3 (17с85нж)

БПУ 80-6,3

СППК4 80-6,3 ХЛ1 (17лс85нж)

СППК4С 80-4,0 ХЛ1 (17лс14нж)

БПУ (С) 80-4,0 ХЛ1

БПУ 80-6,3 ХЛ1

СППК4С 80-4,0 нж (17лс14нж1)

БПУ (С) 80-4,0 нж

СППК5С 80-6,3 нж (28нж22нж)

СППК4Р 80-4,0 ХЛ1 (17лс25нж)

БПУ(Р) 80-4,0 ХЛ1

СППК5РС 80-6,3 нж (28нж22нж1)

СППК4 80-4,0 ХЛ1 (17лс14нж)

БПУ 80-4,0 ХЛ1

БПУ (С) 80-6,3 нж1

СППК5РС 80-4,0 нж (28нж21нж1)

БПУ (Р, С) 80-4,0 нж1

БПУ (Р, С) 80-6,3 нж1

СППК5С 80-4,0 нж (28нж21нж)

2

БПУ (С) 80-4,0 нж1

1

100/150

80/100

80/100

80/100

3

1,6/1,6

16,0/4,0

6,3/4,0

4,0/1,6

4

- 60 ºС ÷ + 425 ºС

- 60 ºС ÷ + 250 ºС

- 60 ºС ÷ + 600 ºС

- 40 ºС ÷ + 425 ºС

- 60 ºС ÷ + 425 ºС

- 60 ºС ÷ + 250 ºС

- 60 ºС ÷ + 600 ºС

- 40 ºС ÷ + 425 ºС

- 60 ºС ÷ + 425 ºС

- 60 ºС ÷ + 250 ºС

- 60 ºС ÷ + 600 ºС

- 40 ºС ÷ + 425 ºС

- 60 ºС ÷ + 425 ºС

- 110 ºС ÷ + 600 ºС

- 60 ºС ÷ + 425 ºС

- 60 ºС ÷ + 250 ºС

5

6

Steel 20ГЛ

Steel 12Х18Н12М3ТЛ

Steel 12Х18Н9ТЛ

Steel 20Л

Steel 20ГЛ

Steel 12Х18Н12М3ТЛ

Steel 12Х18Н9ТЛ

Steel 20Л

Steel 20ГЛ

Steel 12Х18Н12М3ТЛ

Steel 12Х18Н9ТЛ

Steel 20Л

Steel 20ГЛ

Steel12Х18Н9ТЛ

Steel 20ГЛ

Steel 12Х18Н12М3ТЛ

MAIN PARAMETERS AND TECHNICAL CHARACTERISTICS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (cont.)

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

ХЛ1

УХЛ1, Т1

ХЛ1

УХЛ1, Т1

7

400

392

390

380

405

395

385

380

407

400

415

410

405

400

400

391

380

375

388

382

380

375

355

350

245

250

250

244

259

256

8 SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

127


128

PRODUCT CATALOG/FEBRUARY 2013

СППК5С 100-6,3 ХЛ1 (17лс16нж3) СППК5 100-16,0 (17с8нж1) СППК5 100-16,0-01 (17с8нж3) СППК5Р 100-16,0 (17с8нж) СППК5Р 100-16,0-01 (17с8нж2) СППК5 100-16,0нж УХЛ1 (17нж8нж1) СППК5 100-16,0нж1 (УХЛ1) (17нж8нж3) СППК5Р 100-16,0нж (УХЛ1) (17нж8нж)

СППК5Р 100-16,0нж1 (УХЛ1) (17нж8нж2)

БПУ (Р) 100-16,0 нж1

СППК5С 100-6,3 нж (17нж16нж1)

СППК5С 100-6,3 нж (28нж22нж) СППК5РС 100-6,3 нж (28нж22нж1) СППК5 100-6,3 ХЛ1 (17лс16нж1) СППК5 100-6,3-01 ХЛ1 (17лс16нж3) СППК5Р 100-6,3 ХЛ1 (17лс16нж) СППК5Р 100-6,3-01 ХЛ1 (17лс16нж2)

СППК5Р 100-6,3 нж УХЛ1 (17нж16нж) СППК5Р 100-6,3нж1 УХЛ1 (17нж16нж2)

СППК5Р 100-4,0 (17с21нж) СППК5 100-4,0 УХЛ1 (17нж23нж) СППК5Р 100-4,0 УХЛ1 (17нж25нж) СППК5С 100-4,0 нж (28нж21нж) СППК5РС 100-4,0 нж (28нж21нж1) СППК5 100-4,0 ХЛ1 (17лс23нж) СППК5Р 100-4,0 ХЛ1 (17лс25нж) СППК5С 100-4,0 нж (17нж23нж1) СППК5С 100-4,0 ХЛ1 (17лс23нж) СППК5 100-6,3 (17с16нж1) СППК5 100-6,3-01 (17с16нж3) СППК5Р 100-6,3 (17с16нж) СППК5Р 100-6,3-01 (17с16нж2) СППК5 100-6,3 нж УХЛ1 (17нж16нж1) СППК5 100-6,3 нж1 УХЛ1 (17нж16нж3)

СППК5 100-4,0 (17с23нж)

2

БПУ 100-4,0 БПУ (Р) 100-4,0 БПУ 100-4,0 УХЛ1 БПУ (Р) 100-4,0 УХЛ1 БПУ (С) 100-4,0 нж1 БПУ (Р, С) 100-4,0 нж1 БПУ 100-4,0 ХЛ1 БПУ 100-4,0 ХЛ1 (Р) БПУ (С) 100-4,0 нж БПУ (С) 100-4,0 ХЛ1 БПУ 100-6,3 БПУ 100-6,3-01 БПУ (Р) 100-6,3 БПУ (Р) 100-6,3-01 БПУ 100-6,3 нж БПУ 100-6,3 нж1 БПУ (Р) 100-6,3 нж БПУ (Р)100-6,3 нж1 БПУ (С) 100-6,3 нж1 БПУ (Р, С) 100-6,3 нж1 БПУ 100-6,3 ХЛ1 БПУ 100-6,3-01 ХЛ1 БПУ (Р) 100-6,3 ХЛ1 БПУ (Р) 100-6,3-01 ХЛ1 БПУ (С) 100-6,3 нж БПУ (С) 100-6,3 ХЛ1 БПУ 100-16,0 БПУ 100-16,0-01 БПУ (Р) 100-16,0 БПУ (Р) 100-16,0-01 БПУ 100-16,0 нж БПУ 100-16,0 нж1 БПУ (Р) 100-16,0 нж

1

100/150

100/150

100/150

3

16,0/4,0

6,3/4,0

4,0/1,6

4

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

Steel 20Л

- 40 ºС ÷ + 425 ºС

Steel 12Х18Н9ТЛ

Steel 20ГЛ

- 60 ºС ÷ + 600 ºС

Steel 12Х18Н9ТЛ

- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС

Steel 12Х18Н9ТЛ

- 60 ºС ÷ + 600 ºС

Steel 20ГЛ

Steel 20Л

- 40 ºС ÷ + 425 ºС

- 60 ºС ÷ + 425 ºС

Steel 12Х18Н9ТЛ Steel 20ГЛ

- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС

Steel 12Х18Н12М3ТЛ

Steel 20ГЛ

- 60 ºС ÷ + 425 ºС

- 60 ºС ÷ + 250 ºС

Steel 12Х18Н12М3ТЛ

Steel 12Х18Н9ТЛ

- 60 ºС ÷ + 600 ºС - 60 ºС ÷ + 250 ºС

Steel 20Л

6

- 40 ºС ÷ + 425 ºС

5

MAIN PARAMETERS AND TECHNICAL CHARACTERISTICS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (cont.)

УХЛ1, Т1

У1

ХЛ1

УХЛ1, Т1

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

УХЛ1, Т1 ХЛ1

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

7

780

420 425 440 450 420 425 440 450 418 420 735 735 745 745 735 735 745 745 735 744 720 720 730 730 723 720 770 770 780 780 770 770 780

8

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7


БПУ (С)100-16,0 нж1 БПУ (Р, С) 100-16,0 нж1 БПУ 100-16,0 ХЛ1 БПУ 100-16,0-01 ХЛ1 БПУ (Р) 100-16,0 ХЛ1 БПУ (Р) 100-16,0-01 ХЛ1 БПУ (С)100-16,0 нж БПУ (С) 100-16,0 ХЛ1 БПУ 150-1,6М БПУ 150-1,6М1 БПУ (Р) 150-1,6М БПУ (Р) 150-1,6М1 БПУ 150-1,6 УХЛ1 БПУ (Р) 150-1,6 УХЛ1 БПУ (С)150-1,6 нж1 БПУ (Р, С)150-1,6 нж1 БПУ 150-1,6 ХЛ1 БПУ 150-1,6М1 ХЛ1 БПУ (Р) 150-1,6 ХЛ1 БПУ (Р) 150-1,6М1 ХЛ1 БПУ (С) 150-1,6 нж БПУ (С) 150-1,6 ХЛ1 БПУ 150-4,0М БПУ (Р) 150-4,0М БПУ 150-4,0 УХЛ1 БПУ (Р) 150-4,0 УХЛ1 БПУ (С) 150-4,0 нж1 БПУ (Р, С) 150-4,0 нж1 БПУ 150-4,0 ХЛ1 БПУ (Р) 150-4,0 ХЛ1 БПУ (С) 150-4,0 нж БПУ (С) 150-4,0 ХЛ1

1

СППК5С 100-16,0 нж (17нж8нж1) СППК5С 100-16,0 ХЛ1 (17лс8нж1) СППК4 150-1,6М (17с7нж) СППК4 150-1,6М1 (17с7нж) СППК4Р 150-1,6М (17с6нж) СППК4Р 150-1,6М1 (17с6нж) СППК4 150-1,6 УХЛ1 (17нж7нж) СППК4Р 150-1,6 УХЛ1 (17нж6нж) СППК5С 150-1,6 нж (28нж20нж) СППК5РС 150-1,6 нж (28нж20нж1) СППК4 150-1,6 ХЛ1 (17лс7нж) СППК4 150-1,6М1 ХЛ1 (17лс7нж) СППК4Р 150-1,6 ХЛ1 (17лс6нж) СППК4Р 150-1,6М1 ХЛ1 (17лс6нж) СППК4С 150-1,6 нж (17нж7нж1) СППК4С 150-1,6 ХЛ1 (17лс7нж) СППК4 150-4,0М (17с23нж) СППК4Р 150-4,0М (17с21нж) СППК4 150-4,0 УХЛ1 (17нж23нж) СППК4Р 150-4,0 УХЛ1 (17нж21нж) СППК5С 150-4,0 нж (28нж21нж) СППК5РС 150-4,0 нж (28нж21нж1) СППК4 150-4,0 ХЛ1 (17лс23нж) СППК4Р 150-4,0ХЛ1 (17лс21нж) СППК4С 150-4,0 нж (17нж23нж1) СППК4С 150-4,0 ХЛ1 (17лс23нж)

СППК5Р 100-16,0-01 ХЛ1 (17лс8нж2)

СППК5С 100-16,0 нж (28нж23нж) СППК5РС 100-16,0 нж (28нж23нж1) СППК5 100-16,0 ХЛ1 (17лс8нж1) СППК5 100-16,0-01 ХЛ1 (17лс8нж3) СППК5Р 100-16,0 ХЛ1 (17лс8нж)

2

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES 150/200

150/200

100/150

3

4,0/1,6

1,6/0,6

16,0/4,0

4

PRODUCT CATALOG/FEBRUARY 2013

Steel 20ГЛ Steel 20Л Steel 12Х18Н9ТЛ Steel 12Х18Н12М3ТЛ Steel 20ГЛ

- 40 ºС ÷ + 425 ºС - 60 ºС ÷ + 600 ºС - 60 ºС ÷ + 250 ºС - 60 ºС ÷ + 425 ºС

Steel 20ГЛ

Steel 12Х18Н9ТЛ

Steel 12Х18Н9ТЛ

- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС

- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС

Steel 20ГЛ

- 60 ºС ÷ + 425 ºС

Steel 12Х18Н9ТЛ

- 60 ºС ÷ + 600 ºС

Steel 12Х18Н12М3ТЛ

Steel 20Л

- 40 ºС ÷ + 425 ºС

- 60 ºС ÷ + 250 ºС

Steel 20ГЛ

Steel 12Х18Н9ТЛ

Steel 20ГЛ

Steel 12Х18Н12М3ТЛ

6

- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС

- 60 ºС ÷ + 425 ºС

- 60 ºС ÷ + 250 ºС

5

MAIN PARAMETERS AND TECHNICAL CHARACTERISTICS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (cont.)

УХЛ1, Т1 ХЛ1

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

УХЛ1, Т1 ХЛ1

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

УХЛ1, Т1 ХЛ1

ХЛ1

УХЛ1, Т1

7 780 790 760 760 770 770 768 770 630 630 635 635 630 635 630 636 630 630 635 635 628 635 680 685 680 685 675 680 680 685 673 671

8 SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

129


130

PRODUCT CATALOG/FEBRUARY 2013

СППК4 200-1,6М (17с13нж)

СППК4Р 200-1,6 (17с17нж)

СППК4Р 200-1,6 (17с17нж)

СППК4 200-1,6 УХЛ1 (17нж13нж)

СППК4Р 200-1,6 УХЛ1 (17нж17нж)

СППК5С 200-1,6 нж (28нж20нж)

СППК5РС 200-1,6 нж (28нж20нж1)

СППК4 200-1,6 ХЛ1(17лс13нж)

СППК4 200-1,6М ХЛ1(17лс13нж)

СППК4Р 200-1,6 ХЛ1(17лс17нж)

СППК4Р 200-1,6М ХЛ1(17лс17нж)

СППК4С 200-1,6нж (17нж13нж1)

СППК4С 200-1,6 ХЛ1 (17лс13нж)

БПУ 200-1,6М

БПУ (Р) 200-1,6

БПУ (Р) 200-1,6М

БПУ 200-1,6 УХЛ1

БПУ (Р) 200-1,6 УХЛ1

БПУ (С) 200-1,6 нж1

БПУ (Р, С) 200-1,6 нж1

БПУ 200-1,6 ХЛ1

БПУ 200-1,6М ХЛ1

БПУ (Р) 200-1,6 ХЛ1

БПУ (Р) 200-1,6М ХЛ1

БПУ(С) 200-1,6 нж

БПУ (С) 200-1,6 ХЛ1

БПУ – Unit of safety valves with changeover valves; СППК – Spring loaded safety valves

СППК4 200-1,6 (17с13нж)

2

БПУ 200-1,6

1

200/300

3

1,6/0,6

4

Steel 12Х18Н9ТЛ

Steel 20Л

6

- 60 ºС ÷ + 425 ºС

- 110 ºС ÷ + 600 ºС

- 60 ºС ÷ + 425 ºС

Steel 20ГЛ

Steel 12Х18Н9ТЛ

Steel 20ГЛ

- 60 ºС ÷ + 250 ºС Steel 12Х18Н12М3ТЛ

- 60 ºС ÷ + 600 ºС

- 40 ºС ÷ + 425 ºС

5

MAIN PARAMETERS AND TECHNICAL CHARACTERISTICS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (cont.)

ХЛ1

УХЛ1, Т1

ХЛ1

УХЛ1, Т1

УХЛ1, Т1

У1

7

1100

1100

1090

1090

1082

1082

1090

1080

1090

1082

1086

1093

1078

1091

8

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES


MAIN DIMENSIONS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (reference dimensions)

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

PRODUCT CATALOG/FEBRUARY 2013

131


Left-side hand-wheel design

DN 25 PN 4,0 /with adapter/

Safety valves with popping assembly

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

132

PRODUCT CATALOG/FEBRUARY 2013

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES


Design without changeover valve on the inlet of unit of safety valves with changeover valves

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

PRODUCT CATALOG/FEBRUARY 2013

133


Design without changeover valve on the outlet of unit of safety valves with changeover valves

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

134

PRODUCT CATALOG/FEBRUARY 2013

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES


UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

PRODUCT CATALOG/FEBRUARY 2013

420

420

420

420

420

420

420

420

420

420

420

420

420

420

420

420

420

420

420

420

420

420

БПУ (С) 25-4,0 нж1

БПУ (Р, С) 25-4,0 нж1

БПУ 25-4,0 ХЛ1

БПУ (Р) 25-4,0 ХЛ1

БПУ (С) 25-4,0 нж

БПУ (С) 25-4,0 ХЛ1

БПУ 50-1,6

БПУ (Р) 50-1,6

БПУ 50-1,6 УХЛ1

БПУ (Р) 50-1,6 УХЛ1

БПУ (С) 50-1,6 нж1

БПУ (Р, С) 50-1,6 нж1

БПУ 50-1,6 ХЛ1

БПУ (Р) 50-1,6 ХЛ1

БПУ 50-4,0

БПУ (Р) 50-4,0

БПУ 50-4,0 УХЛ1

БПУ (Р) 50-4,0 УХЛ1

БПУ (С) 50-4,0 нж1

БПУ (Р, С) 50-4,0 нж1

БПУ 50-4,0 ХЛ1

БПУ (Р) 50-4,0 ХЛ1

420

420

БПУ (Р) 25-4,0 УХЛ1

БПУ (С) 50-4,0 ХЛ1

420

БПУ 25-4,0 УХЛ1

420

420

БПУ (Р) 25-4,0

БПУ (С) 50-4,0 нж

420

2

1

БПУ 25-4,0

А1

Designation of safety valves with changeover valves

215

215

215

215

215

215

215

215

215

215

215

215

215

215

215

215

215

215

170

170

170

170

170

170

170

170

170

170

3

А2

260

260

260

260

260

260

260

260

260

260

260

260

260

260

260

260

260

260

170

170

170

170

170

170

170

170

170

170

4

L1

430

430

430

430

430

430

430

430

430

430

430

430

430

430

430

430

430

430

340

340

340

340

340

340

340

340

340

340

5

L

850

850

850

850

850

850

850

850

850

850

850

850

850

850

850

850

850

850

750

750

750

750

750

750

750

750

750

750

6

L2

365

365

365

365

365

365

365

365

365

365

365

365

365

365

365

365

365

365

310

310

310

310

310

310

310

310

310

310

7

Б

430

430

430

430

430

430

430

430

430

430

430

430

430

430

430

430

430

430

400

400

400

400

400

400

400

400

400

400

8

В

Dimensions, mm

600

600

600

600

600

600

600

600

600

600

600

600

600

600

600

600

600

600

570

570

570

570

570

570

570

570

570

570

9

В1

MAIN DIMENSIONS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (reference dimensions)

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

240

240

240

240

240

240

240

240

240

240

10

DM

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

320

11

DM1

800

800

805

780

842

797

805

780

810

765

805

780

842

797

805

780

810

765

720

720

735

695

763

718

735

695

750

705

12

H

855

855

855

835

895

855

860

835

865

820

860

835

895

855

860

835

865

820

720

720

735

685

765

720

695

685

750

705

13

H1

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

135


136

1 БПУ 50-6,3 БПУ (Р) 50-6,3 БПУ 50-6,3 нж БПУ (Р) 50-6,3 нж БПУ (С) 50-6,3 нж1 БПУ (Р, С) 50-6,3 нж1 БПУ 50-6,3 ХЛ1 БПУ (Р) 50-6,3 ХЛ1 БПУ (С) 50-6,3 нж БПУ (С) 50-6,3 ХЛ1 БПУ 50-16,0 БПУ (Р) 50-16,0 БПУ 50-16,0 нж БПУ (Р) 50-16,0 нж БПУ (С) 50-16,0 нж1 БПУ (Р, С) 50-16,0 нж1 БПУ 50-16,0 ХЛ1 БПУ (Р) 50-16,0 ХЛ1 БПУ (С) 50-16,0 нж БПУ (С) 50-16,0 ХЛ1 БПУ 80-1,6 БПУ (Р) 80-1,6 БПУ 80-1,6 УХЛ1 БПУ (Р) 80-1,6 УХЛ1 БПУ (С) 80-1,6 нж1 БПУ (Р, С) 80-1,6 нж1 БПУ 80-1,6 ХЛ1 БПУ (Р) 80-1,6 ХЛ1 БПУ 80-4,0 БПУ (Р) 80-4,0 БПУ 80-4,0 УХЛ1 БПУ (Р) 80-4,0 УХЛ1

А1 2 490 490 490 490 490 490 490 490 490 420 490 490 490 490 490 490 490 490 490 420 490 490 490 490 490 490 490 490 490 490 490 490

А2 3 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 255 255 255 255 255 255 255 255 255 255 255 255

L1 4 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 295 295 295 295 295 295 295 295 295 295 295 295

L 5 430 430 430 430 430 430 430 430 430 430 430 430 430 430 430 430 430 430 430 430 510 510 510 510 510 510 510 510 510 510 510 510

L2 6 870 870 870 870 870 870 870 870 870 870 870 870 870 870 870 870 870 870 870 870 965 965 965 965 965 965 965 965 965 965 965 965

Б 7 520 520 520 520 520 520 520 520 520 505 520 520 520 520 505 505 520 520 520 505 475 475 475 475 475 475 475 475 475 475 475 475

В 8 445 445 445 445 445 445 445 445 445 460 445 445 445 445 460 460 445 445 445 460 480 480 480 480 480 480 480 480 480 480 480 480

В1 9 655 655 655 655 655 655 655 655 655 655 655 655 655 655 655 655 655 655 655 655 675 675 675 675 675 675 675 675 675 675 675 675

MAIN DIMENSIONS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (reference dimensions) DM 10 400 400 400 400 320 320 400 400 400 400 400 400 400 400 320 320 400 400 400 400 320 320 320 320 320 320 320 320 320 320 320 320

DM1 11 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 400 400 400 400 400 400 400 400 400 400 400 400

H 12 1035 1080 1035 1080 1066 1110 1035 1080 1060 1050 1035 1080 1035 1080 1066 1110 1035 1080 1060 1050 955 975 950 975 960 1002 975 975 950 975 950 975

H1 13 1055 1100 1055 1100 1090 1130 1055 1100 1080 1070 1055 1100 1055 1100 1090 1130 1055 1100 1080 1090 965 985 960 985 970 1015 960 985 960 985 960 985

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

PRODUCT CATALOG/FEBRUARY 2013

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES


UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

PRODUCT CATALOG/FEBRUARY 2013

630

630

630

БПУ (Р) 100-1,6 УХЛ1

БПУ (С) 100-1,6 нж1

БПУ (Р, С) 100-1,6 нж1

630

630

БПУ 100-1,6 УХЛ1

БПУ (Р) 100-1,6 ХЛ1

630

БПУ (Р) 100-1,6

630

352,5

630

БПУ 100-1,6

БПУ 100-1,6 ХЛ1

352,5

630

352,5

352,5

352,5

352,5

352,5

352,5

255

255

255

255

БПУ (Р) 80-16,0 ХЛ1

630

БПУ (С) 80-16,0 нж1

255

630

630

БПУ (Р) 80-16,0 УХЛ1

255

630

630

БПУ 80-16,0 УХЛ1

255

БПУ (Р, С) 80-16,0 нж1

630

БПУ (Р) 80-16,0

255

255

255

255

255

255

БПУ 80-16,0 ХЛ1

630

БПУ 80-16,0

255

630

БПУ (Р, С) 80-6,3 нж1

630

630

БПУ (С) 80-6,3 нж1

630

630

БПУ (Р) 80-6,3 УХЛ1

БПУ 80-6,3 ХЛ1

630

БПУ 80-6,3 УХЛ1

БПУ (Р) 80-6,3 ХЛ1

255

630

255

255

255

БПУ (Р) 80-6,3

490

БПУ (С) 80-4,0 нж

255

490

490

БПУ(Р) 80-4,0 ХЛ1

255

630

490

БПУ 80-4,0 ХЛ1

255

БПУ (С) 80-4,0 ХЛ1

490

БПУ (Р, С) 80-4,0 нж1

255

3

А2

БПУ 80-6,3

490

2

А1

БПУ (С) 80-4,0 нж1

1

450

450

450

450

450

450

450

450

255

255

255

255

255

255

255

255

255

255

255

255

255

255

255

255

295

295

295

295

295

295

4

L1

705

705

705

705

705

705

705

705

510

510

510

510

510

510

510

510

510

510

510

510

510

510

510

510

510

510

510

510

510

510

5

L

1315

1315

1315

1315

1315

1315

1315

1315

1085

1085

1085

1085

1085

1085

1085

1085

1085

1085

1085

1085

1085

1085

1085

1085

965

965

965

965

965

965

6

L2

530

530

530

530

530

530

530

530

595

595

595

595

595

595

595

595

595

595

595

595

595

595

595

595

450

475

475

475

475

475

7

Б

600

600

600

600

600

600

600

600

495

495

495

495

495

495

495

495

495

495

495

495

495

495

495

495

495

480

480

480

480

480

8

В

600

600

600

600

600

600

600

600

730

730

730

730

730

730

730

730

730

730

730

730

730

730

730

730

675

675

675

675

675

675

9

В1

MAIN DIMENSIONS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (reference dimensions)

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

320

320

320

320

320

320

10

DM

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

400

11

DM1

H

1100

1060

1095

1060

1100

1060

1100

1060

1160

1115

1155

1110

1160

1115

1160

1115

1160

1115

1155

1110

1160

1115

1160

1115

965

950

975

950

1002

960

12

H1

1135

1095

1195

1160

1135

1095

1135

1095

1160

1115

1155

1110

1160

1115

1160

1115

1160

1115

1155

1110

1160

1115

1160

1115

975

960

985

960

1015

970

13

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

137


138

1 БПУ 100-4,0 БПУ (Р) 100-4,0 БПУ 100-4,0 УХЛ1 БПУ (Р) 100-4,0 УХЛ1 БПУ (С) 100-4,0 нж1 БПУ (Р, С) 100-4,0 нж1 БПУ 100-4,0 ХЛ1 БПУ (Р) 100-4,0 ХЛ1 БПУ (С) 100-4,0 нж БПУ (С) 100-4,0 ХЛ1 БПУ 100-6,3 БПУ 100-6,3-01 БПУ (Р) 100-6,3 БПУ (Р) 100-6,3-01 БПУ 100-6,3 нж БПУ 100-6,3 нж1 БПУ (Р) 100-6,3 нж БПУ (Р)100-6,3 нж1 БПУ (С) 100-6,3 нж1 БПУ (Р, С) 100-6,3 нж1 БПУ 100-6,3 ХЛ1 БПУ 100-6,3-01 ХЛ1 БПУ (Р) 100-6,3 ХЛ1 БПУ (Р) 100-6,3-01 ХЛ1 БПУ (С) 100-6,3 нж БПУ (С) 100-6,3 ХЛ1 БПУ 100-16,0 БПУ 100-16,0-01 БПУ (Р) 100-16,0 БПУ (Р) 100-16,0-01 БПУ 100-16,0 нж БПУ 100-16,0 нж1 БПУ (Р) 100-16,0 нж БПУ (Р) 100-16,0 нж1

А1 2 630 630 630 630 630 630 630 630 630 630 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5

А2 3 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5

L1 4 450 450 450 450 450 450 450 450 450 450 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5

L 5 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705

L2 6 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315

Б 7 530 530 530 530 530 530 530 530 530 530 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685

В 8 600 600 600 600 600 600 600 600 600 600 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675

В1 9 600 600 600 600 600 600 600 600 600 600 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974

MAIN DIMENSIONS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (reference dimensions) DM 10 400 400 400 400 400 400 400 400 400 400 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600

DM1 11 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400

H 12 1060 1100 1060 1100 1060 1095 1060 1100 1060 1060 1406 1406 1462 1462 1406 1406 1462 1462 1365 1410 1406 1406 1462 1462 1405 1438 1406 1406 1462 1462 1406 1365 1462 1410

H1 13 1095 1135 1095 1135 1160 1195 1095 1135 1130 1130 1490 1490 1545 1545 1490 1490 1545 1545 1520 1580 1490 1490 1545 1545 1520 1520 1490 1490 1545 1545 1490 1490 1545 1545

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

PRODUCT CATALOG/FEBRUARY 2013

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES


1 БПУ (С)100-16,0 нж1 БПУ (Р, С) 100-16,0 нж1 БПУ 100-16,0 ХЛ1 БПУ 100-16,0-01 ХЛ1 БПУ (Р) 100-16,0 ХЛ1 БПУ (Р) 100-16,0-01 ХЛ1 БПУ (С)100-16,0 нж БПУ (С) 100-16,0 ХЛ1 БПУ 150-1,6М БПУ 150-1,6М1 БПУ (Р) 150-1,6М БПУ (Р) 150-1,6М1 БПУ 150-1,6 УХЛ1 БПУ (Р) 150-1,6 УХЛ1 БПУ (С)150-1,6 нж1 БПУ (Р, С)150-1,6 нж1 БПУ 150-1,6 ХЛ1 БПУ 150-1,6М1 ХЛ1 БПУ (Р) 150-1,6 ХЛ1 БПУ (Р) 150-1,6М1 ХЛ1 БПУ (С) 150-1,6 нж БПУ (С) 150-1,6 ХЛ1 БПУ 150-4,0М БПУ (Р) 150-4,0М БПУ 150-4,0 УХЛ1 БПУ (Р) 150-4,0 УХЛ1 БПУ (С) 150-4,0 нж1 БПУ (Р, С) 150-4,0 нж1 БПУ 150-4,0 ХЛ1 БПУ (Р) 150-4,0 ХЛ1 БПУ (С) 150-4,0 нж БПУ (С) 150-4,0 ХЛ1

А1 2 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5

А2 3 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390

L1 4 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5

L 5 705 705 705 705 705 705 705 705 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 705 780 780

L2 6 1315 1315 1315 1315 1315 1315 1315 1315 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535

Б 7 685 685 685 685 685 685 685 685 670 670 670 670 670 670 670 670 670 670 670 670 670 645 670 670 670 670 670 670 670 530 670 645

В 8 675 675 675 675 675 675 675 675 705 705 705 705 705 705 705 705 705 705 705 705 705 730 705 705 705 705 705 705 705 600 705 730

В1 9 974 974 974 974 974 974 974 974 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955

MAIN DIMENSIONS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (reference dimensions) DM 10 600 600 600 600 600 600 600 600 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400

DM1 11 400 400 400 400 400 400 400 400 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 540 600 600 600 400 600 600

H 12 1365 1410 1406 1406 1462 1462 1440 1438 1380 1304 1300 1388 1300 1380 1324 1367 1300 1304 1380 1388 1315 1315 1300 1380 1300 1380 1324 1367 1300 1380 1295 1315

H1 13 1520 1580 1490 1490 1545 1545 1520 1520 1380 1304 1300 1388 1300 1380 1324 1367 1300 1304 1380 1388 1315 1315 1300 1380 1300 1380 1324 1367 1300 1380 1295 1315

SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

PRODUCT CATALOG/FEBRUARY 2013

139


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

MAIN DIMENSIONS OF THE UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.) А1

А2

L1

L

L2

Б

В

В1

DM

DM1

H

H1

2

3

4

5

6

7

8

9

10

11

12

13

БПУ 200-1,6

850

390

390

780

1570

820

880

1180

600

600

1500

1550

БПУ 200-1,6М

850

390

390

780

1570

820

880

1180

600

600

1675

1725

БПУ (Р) 200-1,6

850

390

390

780

1570

820

880

1180

600

600

1560

1610

БПУ (Р) 200-1,6М

850

390

390

780

1570

820

880

1180

600

600

1760

1810

БПУ 200-1,6 УХЛ1

850

390

390

780

1570

820

880

1180

600

600

1670

1720

БПУ (Р) 200-1,6 УХЛ1

850

390

390

780

1570

820

880

1180

600

600

1750

1800

БПУ (С) 200-1,6 нж1

850

390

390

780

1570

820

880

1180

600

600

1527

1580

БПУ (Р, С) 200-1,6 нж1

850

390

390

780

1570

820

880

1180

600

600

1570

1620

БПУ 200-1,6 ХЛ1

850

390

390

780

1570

820

880

1180

600

600

1670

1720

БПУ 200-1,6М ХЛ1

850

390

390

780

1570

820

880

1180

600

600

1675

1725

БПУ (Р) 200-1,6 ХЛ1

850

390

390

780

1570

820

880

1180

600

600

1750

1800

БПУ (Р) 200-1,6М ХЛ1

850

390

390

780

1570

820

880

1180

600

600

1760

1810

БПУ(С) 200-1,6 нж

850

390

390

780

1570

820

880

1180

600

600

1540

1590

БПУ (С) 200-1,6 ХЛ1

850

390

390

780

1570

820

880

1180

600

600

1540

1590

1

Note: БПУ – Unit of safety valves with changeover valves. * Size h corresponds to a height of the safety valve (H; H1) in the catalog section Safety Valves on page 93 ** Size B1 is an overall dimension. If the hand-wheel goes beyond the outlet flange of the changeover valve, the size is taken from the hand-wheel

MATERIALS OF THE MAIN PART №

Material of main parts

Name

У1

УХЛ1

1

Changeover valve (body)

20Л ГОСТ 977-88

2

Changeover valve (body)

20Л ГОСТ 977-88

3

Safety valve (body)

20Л ГОСТ 977-88

4

Adapter (if any)

20Л ГОСТ 977-88

5, 6

Bush

20 ГОСТ 1050-88

7, 8

Sprocket bush

9, 10

Sprocket

45 ГОСТ 1050-88

11, 12

Special nut

20 ГОСТ 1050-88

12Х18Н9ТЛ or 12Х18Н12М3ТЛ ГОСТ 977-88 12Х18Н9ТЛ or 12Х18Н12М3ТЛ ГОСТ 977-88 12Х18Н9ТЛ or 12Х18Н12М3ТЛ ГОСТ 977-88 12Х18Н9ТЛ or 12Х18Н12М3ТЛ ГОСТ 977-88 35Х ГОСТ 4543-71 30Х13 ГОСТ 5632-72 45 ГОСТ 1050-88 35Х ГОСТ 4543-71

13, 14,15 Gasket

ТИИР ТУ 33.114406-92

ПУТГ ТУ 5728-006-93978201-2008

16, 17, 18 Nut

25 ГОСТ 1050-88

19, 20, 21 Pin

35 ГОСТ 1050-88 ПР 12,7-1820-2, ПР 15,875-2300-1

45Х14Н14В2М ГОСТ 5632-72 45Х14Н14В2М ГОСТ 5632-72 ПР 12,7-1820-2, ПР 15,875-2300-1

22

140

Driving roller chain

30Х13 ГОСТ 5632-72

PRODUCT CATALOG/FEBRUARY 2013

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES

ХЛ1 20ГЛ ГОСТ 977-88 20ГЛ ГОСТ 977-88 20ГЛ ГОСТ 977-88 20ГЛ ГОСТ 977-88 35Х ГОСТ 4543-71 30Х13 ГОСТ 5632-72 45 ГОСТ 1050-88 35Х ГОСТ 4543-71 ПУТГ ТУ 5728-00693978201-2008 35Х ГОСТ 4543-71 35Х ГОСТ 4543-71 ПР 12,7-1820-2, ПР 15,875-2300-1


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

SWING CHECK VALVES

Bonnet Gasket Bracket Body Link Disk

SWING CHECK VALVES

PRODUCT CATALOG/FEBRUARY 2013

141

SWING CHECK VALVES

Ring


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

SWING CHECK VALVES WITH FLANGES ARE DESIGNED FOR AUTOMATIC PREVENTION OF WORKING MEDIUM BACK FLOW IN THE PIPELINES

Swing check valves are not cut-off valves. Operating position of valves on the horizontal pipeline: with the bonnet upwards; on the vertical pipeline: in the direction of the pointer on the body upwards. Medium flow is directed under the disc (in the direction of the pointer). Face-toface length according to GOST 3326-86. Connecting dimensions and dimensions of valve seal faces according to GOST R 54432-2011, series 1: PN 1,6 MPa – design B; PN 4,0 MPa – design E; PN 6,3; 16,0 MPa – design J. On the customer’s request it is possible to manufacture valves with seal faces of other designs according to GOST 12815-80, series 2, in accordance with the information specified in the Chapter “Permissible deviations of seal face types”. Valves are manufactured of steel of the following grades: 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ. Seal of the valve disk is made of corrosion-resistant steel. Necessary material is selected due to operating conditions, aggressiveness of the working medium, temperature. Valves are manufactured in climatic designs У1, ХЛ1, УХЛ1 according to GOST 15150-69. Swing check valves leak-tightness: • Swing check valves acc. to Specification ТУ 3742-003-07533604-2008 – Leak-tightness acc. to Specification ТУ 3742-003-07533604-2008; • Swing check valves acc. to Specification 3742-009-07533604-2009*

– Leak-tightness class according to GOST R 54808-2011. * For PN < 4,0 MPa – leak-tightness class F. * For PN ≥ 4,0 MPa – leak-tightness class EE. Leak-tightness of the swing check valves for installation on Gazprom objects should comply with СТО (standard of organization) Gasprom 2-4.1-212-2008. Valves are used for liquid and gaseous media. Please indicate in your order: • name of the product; • nominal diameter, DN; • nominal pressure, PN, MPa; • designation of the product. Example of ordering the valve DN 50 PN 4,0 MPa of steel 20Л: Swing check valve КОП 50-4,0 DN 50 PN 4,0 MPa 19с53нж. On the customer’s order valves may be delivered with flanges, pins, nuts and gaskets for connection to the pipeline. Check valves designed for gaseous, explosive, inflammable, toxic media and steam are subject to additional air test after hydraulic testing. Make a note “GAS” in the order. On customers reguest we can produce the main flanges of the swing check valve body with the sel faces in compliance with GOST 12815-80, series 2. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials, which meet the requirements of standard technical documents.

* Comply with JSC Gazprom Specification Gazprom 2-4.1-212-2008 or GOST R 54808-2011

142

PRODUCT CATALOG/FEBRUARY 2013

SWING CHECK VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

OPERATING CONDITIONS Swing check valves, steel

Working media

20ГЛ

12Х18Н9ТЛ

12Х18Н12М3ТЛ

Water, air, steam, Water, air, steam, Water, air, steam, amammonia1, natural 1 ammonia , natural monia1, natural gas, gas, hydrogen sulfidegas, hydrogen sulfide oil, oil products, liquid containing media, oil, containing media1, oil, and gaseous hydrocar- oil products, liquid and oil products, liquid and bons media and other gaseous hydrocarbons, gaseous hydrocarbons media, non-aggressive petrochemical meand other media, to steel 20ГЛ. dia and other media, where corrosion rate of Corrosion rate where corrosion rate of steel 12Х18Н12М3ТЛ ≤0,1 mm/year steel 12Х18Н9ТЛ is ≤ 0,1 mm/year is ≤0,1 mm/year

Working medium

-60 °С to +425 °С

-60 °С to +600 °С

20Л

Water, air, steam, ammonia1, natural gas, oil, oil products, hydrogen sulfide-containing media, среды, liquid and gaseous hydrocarbons, petrochemical media and other, where corrosion rate of steel 20Л is ≤ 0,1 mm/year

-60 °С to +600 °С

-40 °С to +425 °С

-60 °С

-40 °С

Operating conditions GOST 15150-69 Min ambient temperature in operation

-60 °С

-60 °С

When ordering indicate as additional requirements in the Questionnaire.

MATERIALS OF MAIN PARTS №

Name of the part

19с76нж 19с38нж 19с53нж 19с19нж

1

Bonnet

Steel 20

09Г2С

12Х18Н10Т

10Х17Н13М2Т

2

Body

20Л

20ГЛ

12Х18Н10ТЛ

12Х18Н12М3ТЛ

3

Link

Steel 20

09Г2С

12Х18Н10Т

10Х17Н13М2Т

4

Bracket

Steel 20

09Г2С

12Х18Н10Т

10Х17Н13М2Т

5

Gasket

ТИИР-752 (ПДД) steel

ПУТГ-2-2127(Н-14), СНП type 1 steel

ПУТГ-2-2127(Н-14), СНП type 3 steel

ПУТГ-2-2127(Н-14), СНП type 3 steel

6

Nut

Steel 25, 35

35Х

12Х18Н10Т

12Х18Н10Т

7

Pin

Steel 35, 35Х

35Х

45Х14Н14В2М

45Х14Н14В2М

Surfacing on body ring

type 20Х13

type 20Х13

ЦН-12М

ЦН-12М

Surfacing on the disk

---

---

ЦН-12М

ЦН-12М

for PN 6,3; 16,0

19лс76нж 19лс38нж 19лс53нж 19лс19нж

19нж76нж 19нж38нж 19нж53нж 19нж19нж

19нж76нж1 19нж38нж1 19нж53нж1 19нж19нж1

for PN 6,3; 16,0

SWING CHECK VALVES

for PN 6,3; 16,0

for PN 6,3; 16,0

PRODUCT CATALOG/FEBRUARY 2013

143


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

SWING CHECK VALVES PN 1,6; 4,0 MPa DN 50-200 PN 4,0 MPa Production and delivery according to Specification ТУ 3742-003-07533604-2008

DN 50, 80, 100 PN 1,6 MPa; DN 50-400 PN 4,0 MPa Production and delivery according to Specification ТУ 3742-009-07533604-2009*

КОП PN 1,6 MPa

КОП PN 4,0 MPa

*Meet the specifications of JSC “Gazprom”

144

PRODUCT CATALOG/FEBRUARY 2013

SWING CHECK VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

TECHNICAL DATA AND DIMENSIONS OF SWING CHECK VALVES PN 1,6; 4,0 MPa Designation of the product

Figures table

КОП 50-1,6 нж КОП 50-1,6 нж1 КОП 50-1,6 КОП 50-1,6 ХЛ1 КОП 80-1,6 нж КОП 80-1,6 нж1 КОП 80-1,6 КОП 80-1,6 ХЛ1 КОП 100-1,6 нж КОП 100-1,6 нж1 КОП 100-1,6 КОП 100-1,6 ХЛ1 КОП 50-4,0 нж КОП 50-4,0 нж1 КОП 50-4,0 КОП 50-4,0 ХЛ1 КОП 80-4,0 нж КОП 80-4,0 нж1 КОП 80-4,0 КОП 80-4,0 ХЛ1 КОП 100-4,0 нж КОП 100-4,0 нж1 КОП 100-4,0 КОП 100-4,0 ХЛ1 КОП 150-4,0 нж КОП 150-4,0 нж1 КОП 150-4,0 КОП 150-4,0 ХЛ1 КОП 200-4,0 нж КОП 200-4,0 нж1 КОП 200-4,0 КОП 200-4,0 ХЛ1 КОП 300-4,0 нж КОП 300-4,0 нж1 КОП 300-4,0 КОП 300-4,0 ХЛ1 КОП 400-4,0 нж КОП 400-4,0 нж1 КОП 400-4,0 КОП 400-4,0 ХЛ1

19нж76нж 19нж76нж1 19с76нж 19лс76нж 19нж76нж 19нж76нж1 19с76нж 19лс76нж 19нж76нж 19нж76нж1 19с76нж 19лс76нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж

PN, DN MPa

50

1,6

80 1,6 100

50

80

100 4,0 150

200

300

400

4,0

Material Dimensions, mm of the body acc. to n L H H1 H2 B l D D1 D2 D4 GOST 977-88 12Х18Н9ТЛ 12Х18Н12М3ТЛ 4 230 170 132 160 125 99 20Л 20ХН3Л, 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 8 310 185 138 195 160 132 --20Л 20ХН3Л, 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 8 350 205 160 215 180 156 --20Л 20ХН3ТЛ, 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 4 230 170 132 160 125 --- 87 20Л 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ --8 310 185 138 195 160 --- 120 20Л 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 8 350 215 158 230 190 --- 149 20Л 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 8 480 285 225 300 250 --- 203 20Л 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 12 550 335 270 375 320 --- 259 20Л 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 16 750 466 350 510 450 --- 363 20Л 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 16 950 563 430 340 400 620 660 585 - 473 20Л 20ХН3Л, 20ГЛ

d

b

Weight h h1 (≤), kg

18 17 2

-

22

18 20 2 ---

38

18 20 2 ---

52

18 20 --- 4

25

18 22 --- 4

41

22 24 --- 4,5

56

26 30 --- 4,5

116

30 38 --- 4,5

180

33 46 --- 4,5

420

39 58 -

780

5

КОП – swing check valves

SWING CHECK VALVES

PRODUCT CATALOG/FEBRUARY 2013

145


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

SWING CHECK VALVES PN 6,3; 16,0 MPa Production and delivery according to Specification ТУ 3742-003-07533604-2008, ТУ 3742-009-07533604-2009*

*Meet the specifications of JSC “Gazprom”

146

PRODUCT CATALOG/FEBRUARY 2013

SWING CHECK VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

TECHNICAL DATA AND DIMENSIONS OF SWING CHECK VALVES PN 6,3; 16,0 MPa Designation of the product КОП 50-6,3 КОП 50-6,3 нж

Figures table

DN

PN, MPa

КОП 50-6,3 нж1 19нж38нж1

12Х18Н9ТЛ

50

12Х18Н12М3ТЛ

КОП 50-6,3 ХЛ1

19лс38нж

20ГЛ

КОП 80-6,3

19с38нж

20Л

КОП 80-6,3 нж

19нж38нж

КОП 80-6,3 нж1 19нж38нж1 КОП 80-6,3 ХЛ1

19лс38нж

КОП 100-6,3

19с38нж

КОП 100-6,3 нж

19нж38нж

КОП 100-6,3 нж1 19нж38нж1

12Х18Н9ТЛ

80

12Х18Н12М3ТЛ 6,3

12Х18Н9ТЛ

100

12Х18Н12М3ТЛ

КОП 150-6,3

20Л

19с38нж

КОП 150-6,3 нж1 19нж38нж1

12Х18Н9ТЛ

150

12Х18Н12М3ТЛ

КОП 150-6,3 ХЛ1 19лс38нж

20ГЛ

19с19нж

20Л

КОП 50-16,0 КОП 50-16,0 нж

19нж19нж

КОП 50-16,0 нж1 19нж19нж1

12Х18Н9ТЛ

50

12Х18Н12М3ТЛ

КОП 50-16,0 ХЛ1

19лс19нж

20ГЛ

КОП 80-16,0

19с19нж

20Л

КОП 80-16,0 нж

19нж19нж

КОП 80-16,0 нж1 19нж19нж1 КОП 80-16,0 ХЛ1

19лс19нж

КОП 100-16,0

19с19нж

КОП 100-16,0 нж 19нж19нж КОП 100-16,0 нж1 19нж19нж1

12Х18Н9ТЛ

80

12Х18Н12М3ТЛ 16,0

100

12Х18Н9ТЛ 12Х18Н12М3ТЛ

19с19нж

20Л

КОП 150-16,0 нж1 19нж19нж1 КОП 150-16,0 ХЛ1 19лс19нж

Weight (≤), kg

4

300 230 165 175 135 85 102 22

26

3

53

8

380 260 187 210 170 115 133 22

30

3

75

8

430 260 190 250 200 145 170 26

32

3

100

8

550 365 260 340 280 205 240 33

38

3

196

4

300 230 165 195 145 95 115 26

30

3

61

8

380 260 187 230 180 130 150 26

36

3

89

8

430 260 190 265 210 145 175 30

40

3

110

12 550 360 260 350 290 205 250 33

50

3

235

PRODUCT CATALOG/FEBRUARY 2013

147

H1

D

D1

D8

D9

20Л

20ГЛ

КОП 150-16,0 нж 19нж19нж

h

H

20ГЛ

КОП 100-16,0 ХЛ1 19лс19нж КОП 150-16,0

b

L

20Л

20ГЛ

19нж38нж

d

n

20ГЛ

КОП 100-6,3 ХЛ1 19лс38нж КОП 150-6,3 нж

Dimensions, mm

20Л

19с38нж 19нж38нж

Material of the body acc. to GOST 977-88

150

12Х18Н9ТЛ 12Х18Н12М3ТЛ 20ГЛ

КОП – swing check valves

SWING CHECK VALVES


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

FLANGES 1. STEEL BUTT-WELDED FLANGES ACC.TO GOST R 54432-2011, type 11, series 1, control group IV. Nominal diameter, DN, mm 1 80 100 200

Nominal pressure PN, MPa 2

Seal faces type 3

0,6

Weight, kg 4 2,76

Nominal diameter, DN, mm 1

Nominal pressure PN, MPa 2

Seal faces type 3

Weight, kg 4

50

2,81

3,35

80

4,81

8,37

100

7,40

150

13,20

300

14,80

40

1,85

50

2,28

80

4,21

100

4,90

200 250

4,0

F

24,40 37,60

300

57,10

400

107,00

8,30

500

132,00

11,80

600

181,00

17,40

50

4,63

300

22,80

80

7,22

350

32,00

100

10,70

400

43,00

150

500

71,00

600

99,30

200

38,50

700

106,00

250

53,80

25

1,19

40

2,16

50

2,81

125

B

150 200 250

80

1,6

4,0

E

6,76

4,81

25,40

6,3

300

J

25

74,60 2,44

50

6,49

80

10,50

100

7,40

100

150

13,20

150

35,00

200

24,40

200

60,10

50

2,78

250

94,40

80

F

100 150 200 250 300 400

4,44 6,58 12,60 17,40

2,5

25,70 B

33,30 64,80

500

88,90

600

124,00

148

PRODUCT CATALOG/FEBRUARY 2013

FLANGES

16,0

15,40


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

DESIGN B

DESIGN E

DESIGN F

DESIGN С

DESIGN D

DESIGN J

2. Steel flat flanges, welded according to GOST R 54432-2011, type 01 PN 0,6; 1,0; 1,6; 2,5 MPa DN 15, 20, 25, 40, 50, 65, 80, 100, 125, 150, 200 3. Steel flanges, butt-welded acc. to DIN 2633, 2635 PN 1,6; 4,0 MPa DN 15, 25, 32, 40, 50, 65, 80, 100, 125, 150, 200 Flanges are made of steel of following grades: steel 20, 09Г2С, 12Х18Н10Т, 10Х17Н13М2Т. Example of designation of the steel butt-welded flange: DN 50 РN 1,6 MPa type 11, series 1, design B, of steel 20, control group IV: flange 50-16-11-1-B-Ст. 20-IV GOST R 54432-2011.

FLANGES

PRODUCT CATALOG/FEBRUARY 2013

149


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

PERMISSIBLE DEVIATIONS OF SEAL FACE TYPES FROM BASIC ONES, SPECIFIED IN DESIGN DOCUMENTATION for WEDGE GATE VALVES, WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) DN 50, 80, 100, 125, 150, 200, 250, 300, 350, 400, 500, 600, 700, 800 PN 1,6 MPa For valve

For a set of mating flanges

B

B

F

E

D

C

M

L

For valve

For a set of mating flanges

E

F

C

D

L

M

For valve

For a set of mating flanges

E

F

C

D

L

M

For valve

For a set of mating flanges

B

B

F

E

D

C

M

L

Basic version

Available versions on request

DN 50, 80, 100, 150 PN 2,5 MPa, 4,0 MPa Basic version Available versions on request

DN 200, 250, 300, 400, 500, 600 PN 4,0 MPa Basic version Available versions on request

DN 200, 250, 300, 400, 500, 600 PN 2,5 MPa Basic version

Available versions on request

DN 50, 80, 100, 150, 200, 250, 300 PN 6,3 MPa Basic version

Available versions on request

150

PRODUCT CATALOG/FEBRUARY 2013

For valve

For a set of mating flanges

J

J

F

E

D

C

M

L

PERMISSIBLE DESIGN


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

DN 50, 80, 100, 150, 200, 250 PN 16,0 MPa For valve

For a set of mating flanges

J

J

F

E

D

C

M

L

For valve

For a set of mating flanges

B

B

F

E

D

C

M

L

Basic version

Available versions on request

for SWING CHECK VALVES DN 50, 80, 100 PN 1,6 MPa Basic version

Available versions on request

DN 50, 80, 100, 150, 200, 300, 400 PN 4,0 MPa Basic version Available versions on request

For valve

For a set of mating flanges

E

F

C

D

L

M

For valve

For a set of mating flanges

J

J

F

E

D

C

M

L

For valve

For a set of mating flanges

J

J

F

E

D

C

M

L

DN 50, 80, 100, 150 PN 6,3 MPa Basic version

Available versions on request

DN 50, 80, 100, 150 PN 16,0 MPa Basic version

Available versions on request

PERMISSIBLE DESIGN

PRODUCT CATALOG/FEBRUARY 2013

151


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

for SPRING LOADED SAFETY VALVES, SAFETY SPRING-LOADED VALVE (POPPING TYPE), SAFETY SPRING-LOADED VALVE BELLOWS TYPE, SAFETY SPRING-LOADED VALVE BELLOWS TYPE WITH POPPING UNIT DN 50, 80, 100, 150, 200 PN 1,6 MPa Inlet

Outlet

For valve

For a set of mating flanges

For valve

For a set of mating flanges

B

B

B

B

F

E

F

E

D

C

D

C

M

L

M

L

Basic version Available versions on request

DN 25, 50, 80, 100, 150 PN 4,0 MPa Inlet

Basic version Available versions on request

Outlet

For valve

For a set of mating flanges

For valve

For a set of mating flanges

F

E

B

B

D

C

F

E

M

L

D

C

M

L

DN 50, 80, 100 PN 6,3 MPa Inlet

Basic version Available versions on request

Outlet

For valve

For a set of mating flanges

For valve

For a set of mating flanges

J

J

F

E

F

E

D

C

D

C

M

L

M

L

DN 25, 50, 80, 100 PN 16,0 MPa Inlet

Basic version Available versions on request

152

Outlet

For valve

For a set of mating flanges

For valve

For a set of mating flanges

J

J

F

E

F

E

D

C

D

C

M

L

M

L

PRODUCT CATALOG/FEBRUARY 2013

PERMISSIBLE DESIGN


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

for CHANGEOVER VALVE OF THE SAFETY VALVES DN 80, 100, 200, 300 PN 0,6 MPa For valve Basic version Available versions on request

For a set of mating flanges

Inlet

Outlet

B

B

B

E

E

F

C

C

D

L

L

M

DN 50, 80, 100, 150, 200 PN 1,6 MPa For valve Basic version Available versions on request

For a set of mating flanges

Inlet

Outlet

B

B

B

E

E

F

C

C

D

L

L

M

DN 25, 50, 80, 100, 150 PN 4,0 MPa For valve Basic version Available versions on request

For a set of mating flanges

Inlet

Outlet

E

E

F

C

C

D

L

L

M

DN 50, 80, 100 PN 6,3 MPa For valve Basic version Available versions on request

For a set of mating flanges

Inlet

Outlet

J

J

J

F

F

E

C

C

D

L

L

M

DN 50, 80, 100 PN 16,0 MPa For valve Basic version Available versions on request

For a set of mating flanges

Inlet

Outlet

J

J

J

F

F

E

C

C

D

L

L

M

PERMISSIBLE DESIGN

PRODUCT CATALOG/FEBRUARY 2013

153


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

For SPRING LOADED SAFETY VALVES UNITS WITH CHANGEOVER VALVE DN 50, 80, 100, 150, 200 PN 1,6 MPa Inlet

Basic version Available versions on request

Outlet

СППК

ПУ

For a set of mating flanges

СППК

ПУ

For a set of mating flanges

B

B

B

B

B

B

E

F

E

E

F

E

D

C

D

D

C

D

M

L

M

M

L

M

DN 25, 50, 80, 100, 150 PN 4,0 MPa Inlet

Basic version Available versions on request

Outlet

СППК

ПУ

For a set of mating flanges

СППК

ПУ

For a set of mating flanges

E

F

E

B

B

B

D

C

D

E

F

E

M

L

M

D

C

D

M

L

M

DN 50, 80, 100 PN 6,3 MPa Inlet

Outlet

СППК

ПУ

For a set of mating flanges

СППК

ПУ

For a set of mating flanges

J

J

J

E

F

E

E

F

E

D

C

D

D

C

D

M

L

M

M

L

M

Basic version Available versions on request

DN 50, 80, 100 PN 16,0 MPa Inlet

Basic version Available versions on request

Outlet

СППК

ПУ

For a set of mating flanges

СППК

ПУ

For a set of mating flanges

J

J

J

E

F

E

E

F

E

D

C

D

D

C

D

M

L

M

M

L

M

When ordering the acceptable design of connection flanges products used margin ПУ – Safety valves with changeover valves СППК – Spring loaded safety valves

154

PRODUCT CATALOG/FEBRUARY 2013

PERMISSIBLE DESIGN


SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

QUESTIONNAIRE №____________

FOR CAST WEDGE GATE VALVES, CHECK VALVES Customer:

Location:

Project, number:

Address:

Object:

Phone, fax

1.

Position No.

2.

Scheme

3.

Name of the product

4.

Figures table

5.

Nominal diameter DN

6.

Nominal pressure РN, MPa

7.

Purpose

8.

Working medium temperature

from ºС to ºС

9.

Minimal ambient temperature

ºС

10.

Chemical composition of working medium, agregate state

11.

Material of body parts

12.

Operating conditions acc. to GOST 15150-69

13.

Connection to pipeline: flanged, combined (with welded ends), (underline) specifying standards and types of seal faces

14.

Type of actuator (for gate valves) Additional

requirements

15. mass part of mechanical impurities _______% H2S _______% H2O _______% Additional 16.

delivery

1. Impact bending test at temperature ºС

2. Inter-crystalline corrosion test

 

3. Seismic stability 4. Test for presence of harmful components and mechanical impurities in the medium: for hydrogen sulfide containing media – % of hydrogen sulfide content, for chlorine – % of moisture content

    

1. Flanges 2. Pins 3. Nuts 4. Gaskets 5. Other

PRODUCT CATALOG/FEBRUARY 2013

155



SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

QUESTIONNAIRE №____________ FOR CHANGEOVER VALVES Customer:

Location:

Project, number:

Address:

Object:

Phone, fax

1.

Position No.

2.

Scheme

3.

Name of the product

4.

Figures table

5.

Nominal diameter DN

6.

Nominal pressure РN, MPa

7.

Purpose

8.

Working medium temperature

from ºС to ºС

9.

Minimal ambient temperature

ºС

10.

Chemical composition of working medium, agregate state

11.

Material of body parts

12.

Operating conditions acc. to GOST 15150-69

13.

Connection to pipeline: flanged, combined (with welded ends), (underline) specifying standards and types of seal faces

14.

Type of actuator (for gate valves) Additional

requirements

15. mass part of mechanical impurities _______% H2S _______% H2O _______% Additional 16.

delivery

1. Impact bending test at temperature ºС

2. Inter-crystalline corrosion test

 

3. Seismic stability 4. Test for presence of harmful components and mechanical impurities in the medium: for hydrogen sulfide containing media – % of hydrogen sulfide content, for chlorine – % of moisture content

    

1. Flanges 2. Pins 3. Nuts 4. Gaskets 5. Other



SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7

QUESTIONNAIRE №____________ FOR safety VALVES Customer:

Location:

Project, number: Address: Object: Phone, fax 1. Position № 2. Scheme 3. Purpose 4. Number of valves including: operating 5. spare 6. Inlet nominal pressure 7. Outlet nominal pressure 8. Operating pressure 9. Chemical composition of working medium, state of aggregation Working medium delivery: - for gas under standard conditions, under operating conditions 10. (underline) - for liquid and steam 11. Valve type 12. Inlet/outlet temperature 13. Molecular weight 14. Gas adiabatic curve index (discharge) 15. Medium density (discharge) 16. Liquid/steam viscosity 17. Adjustment pressure 18. Start opening pressure 19. Full opening pressure Back pressure: 20. - before valve operation (valve is closed); - in operation (valve is opened) 21. Design temperature of protected units 22. Design surface the seat through hole 23. Flow rate 24. Admitted minimal diameter of the seat 25. Minimal ambient temperature 26. Nominal diameter of the valve (inlet) DN 27. Nominal diameter of the valve (outlet) DN Connection to pipeline: flange, sleeve, nipple 28. (underline) specify standards and types of seal faces 29. Device for manual opening 30. Admissible leaks of the valve 31. Material of body parts 32. Operating conditions acc .to GOST 15150-69 Additional requirements (tests for impact bending at ____ºС, seismic stability, for presence of harmful components and mechanical 33. impurities in the medium: for hydrogen sulfide containing media – % of hydrogen sulfide content, for chlorine – % of moisture content.); Inter-crystalline corrosion test. 34. List of spare parts (flanges, pins, nuts, gaskets)

pcs pcs MPa, gage MPa, gage MPa, gage % mol. kg/h kg/h ºС

кг/м3 sPa MPa, gage MPa, gage MPa, gage MPa, gage ºС mm2 mm ºС

yes/no cm3/min


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