PRODUCT CATALOG / FEBRUARY 2013
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
CONTENTS PURPOSE OF THE CATALOG_ __________________________________________________________ 3 CONTACTS. _________________________________________________________________________ 3 WEDGE GATE VALVES ACCORDING TO API 6D_____________________________________________ 4 CHECK VALVES (SWING CHECK VALVES) ACCORDING TO API 6D____________________________ 13 GATE VALVES FOR HEAT POWER STATIONS______________________________________________ 20 RANGE OF PIPELINE VALVES JSC BVP__________________________________________________ 28 WEDGE GATE VALVES________________________________________________________________ 30 PN 1,6 MPa.________________________________________________________________________ 40 PN 2,5; 4,0 MPa_____________________________________________________________________ 46 PN 6,3; 16,0 MPa _ __________________________________________________________________ 51 PN 25,0 MPa________________________________________________________________________ 57 ELECTRIC ACTUATORS_______________________________________________________________ 63 WEDGE GATE VALVE FOR LIQUEFIED GASES PN 4,0 MPa_______________________________ 89 SPRING LOADED SAFETY VALVES _ ____________________________________________________ 91 Application of springs according to valve adjustment pressures ____________________________ 104 CHANGEOVER VALVES OF THE SAFETY VALVES_________________________________________ 109 Technical characteristics of changeover valves__________________________________________ 114 Overall and connecting dimensions of changeover valves_ ________________________________ 118 UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES__________________________________ 122 Parameters and technical characteristics of safety valves units with changeover valves____________________________________________ 125 Overall dimensions of safety valves units with changeover valves___________________________ 135 CHECK VALVES (SWING-CHECK VALVES)_______________________________________________ 141 PN 1,6; 4,0 MPa _ __________________________________________________________________ 144 PN 6,3; 16,0 MPa _ _________________________________________________________________ 146 FLANGES _______________________________________________________________________ 148 PERMISSIBLE DEVIATIONS OF SEAL FACE TYPES FROM BASIC ONES, SPECIFIED IN DESIGN DOCUMENTATION______________________________________________ 150 QUESTIONNAIRES__________________________________________________________________ 155
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PRODUCT CATALOG/FEBRUARY 2013
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
PURPOSE OF THE CATALOG HIGH QUALITY, RELIABILITY AND DURABILITY OF OUR PRODUCTS – THESE ARE THE PRINCIPLES OF THE PLANT’S STAFF
The Product Catalog of JSC Blagoveschensk Valves Plant is intended for engineering and technical personnel, project and design firms and enterprises – valve users, and trade firms. For convenience of work with the catalog all valves are systematized according to its types and arranged in order of increasing of the working medium pressure. The Catalog contains the following information: product name, purpose and range of application, technical data, weight and overall dimensions and electric actuators characteristics, which can be delivered with gate valves, produced by Blagoveschensk Valves Plant.
For selection of valves for corrosive media it is necessary to take into consideration the corrosion resistance of the valve's main parts materials to aggressive media. The information, available in the Catalog, does not mean any limitation of design and production possibilities of JSC Blagoveschensk Valves Plant. On customer's request we can provide all extra information, concerning range of products, price and terms of delivery. We invite enterprises, firms, scientific-research and design institutes to fruitful and mutually beneficial cooperation.
Working, test and nominal pressure, depending on working medium temperature, should be taken in compliance with GOST 356-80.
CONTACTS 1, Sedova Str., Blagoveschensk, Republic of Bashkortostan, 453430, Russia E-mail: baz@ufanet.ru www.bazrb.ru Phones: General Director_ ______________________________________________________________________ +7 (34766) 2-12-30 Chief Engineer _ _______________________________________________________________________ +7 (34766) 2-15-96 Commercial Director____________________________________________________________________ +7 (34766) 2-11-39 Chief Designer_________________________________________________________________________ +7 (34766) 2-13-54 Sales Department ________________ +7 (34766) 2-11-74, 2-11-03, 2-13-57, 2-20-04, 2-12-87, 2-12-67, 2-18-98, 2-26-44 Marketing Department __________________________________________________________ +7 (34766) 2-20-67, 2-18-91 Fax____________________________________________________________________+7 (34766) 2-13-78, 2-17-32, 2-20-15 Switchboard___________________________________________________________________________ +7 (34766) 2-13-63
PRODUCT CATALOG/FEBRUARY 2013
3
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
VALVES ACCORDING TO API 6D SPECIFICATION WEDGE GATE VALVES, COMPLY WITH API 6D Wedge gate valve are used as shut-off valves for cut-off the flow of gaseous or liquid media of different pressures and diameters. Gate valves with rising stem have closing member, which moves in valve's cavity, perpendicular to the direction of medium flow. Depending on type and size of the gate valve and customer's requirement, the closing member can be made as solid rigid wedge, double-disk wedge, flexible wedge or double-disk wedge with casing (see Table 1). Body can be made with full or reduced bore.
Gate valve can be operated by hand (hand-wheel or gearbox), by electric, hydraulic or pneumatic actuator. Installation position on the pipeline should be vertical with control element upwards, declined (with deviation from upstream pipeline ≤ 90о). In declined or horizontal position of the gate valve additional support for electric actuator should be used. Direction of the medium flow – any. Wedge gate valves comply with API 6D requirements.
WEDGE GATE VALVES CAN BE DESIGNED AND PRODUCED WITH THE FOLLOWING TECHNICAL CHARACTERISTICS: Design, inspection and testing
under API 6D (volume of inspection and testing must be approved by the customer)
Design standard (design and detail's calculation, assuring environment leak-tightness)
in accordance with ASME B 16.34, API 6D 1
Pressure class
150, 300, 600, 900, 1500 (see Tables 2–6)
Nominal pipe size (NPS)
2”, 3”, 4”, 6”, 8”, 10”, 12”, 16”, 20”, 24” (see Tables 2–6)
Operating parameters (parametric range of pressure and temperature)
in accordance with ASME B 16.341
Material type
is determined acc. to customer’s requirements, depending on working medium composition and parameters, operating conditions (see Tables 7–9)
Face-to-face length
under API 6D (ASME B 16.10)2
Flanges
under ASME B 16.53
Welding ends
under ASME B 31.44
Working media Working media temperature
water, steam, gas, petroleum, oil products, non-aggressive media is determined, depending of used materials and working medium
NOTE: 1. On agreement with the customer other design standards can be used. In this case the working medium parameters will be determined in accordance with these design standards. 2. It is possible to produce gate valves with face-to-face length, determined by the customer’s requirement. 3. On agreement with the customer it is possible to produce gate valves with flanges in accordance with other standards. 4. On agreement with the customer it is possible to make cutting of flange edges in accordance with other standards. To order wedge gate valves, use please the form ‘Approval of the Order List”, see Appendix А.
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PRODUCT CATALOG/FEBRUARY 2013
VALVES ACCORDING TO API 6D SPECIFICATION
Valves according to API 6D specification
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
TABLE 1 – POSSIBLE OPTIONS OF THE CLOSING MEMBER OF WEDGE GATE VALVE, DEPENDING ON PRESSURE CLASS AND NOMINAL PIPE SIZE (NPS) Pressure class
150
300
600
900
1500
NPS
Closing member type
2”
Solid rigid wedge/double-disk wedge
3”
Solid rigid wedge
4”
Solid rigid wedge
6”
Solid rigid wedge/double-disk wedge
8”
Double-disk wedge
10”
Double-disk wedge
12”
Double-disk wedge with casing/flexible wedge
16”
Double-disk wedge with casing/flexible wedge
20”
Flexible wedge
24”
Double-disk wedge with casing
2”
Solid rigid wedge
3”
Solid rigid wedge
4”
Solid rigid wedge
6”
Double-disk wedge
8”
Double-disk wedge
10”
Double-disk wedge
12”
Double-disk wedge with casing/flexible wedge
16”
Double-disk wedge with casing/flexible wedge
20”
Flexible wedge
24”
Double-disk wedge with casing
2”
Solid rigid wedge
3”
Solid rigid wedge
4”
Solid rigid wedge
6”
Solid rigid wedge
8”
Solid rigid wedge/solid flexible wedge
10”
Solid rigid wedge/solid flexible wedge
2”
Solid rigid wedge
3”
Solid rigid wedge
4”
Solid rigid wedge
6”
Solid rigid wedge
8”
Solid rigid wedge/solid flexible wedge
10”
Solid rigid wedge/solid flexible wedge
4”
Solid rigid wedge
6”
Solid rigid wedge
8”
Solid rigid wedge/solid flexible wedge
10”
Solid rigid wedge/solid flexible wedge
VALVES ACCORDING TO API 6D SPECIFICATION
PRODUCT CATALOG/FEBRUARY 2013
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SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
TABLE 2 — MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 150 Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm L2, mm N*, mm
150
2” 3” 4” 6” 8” 10” 12” 16” 20” 24”
51 77 102 153 204 254 305 388 489 591
150 190 230 280 345 405 485 595 700 815
121 152 191 241 299 362 432 540 635 749
92 127 157 216 270 324 381 470 584 692
15 16 23 24 27 29 31 35 42 47
2 2 2 2 2 2 2 2 2 2
4 4 8 8 8 12 12 16 20 20
19 19 19 22 22 25 25 28,5 32 35
178 203 229 267 292 330 356 406 457 508
216 283 305 403 419 457 502 610 711 813
191 216 241 279 305 343 368 419 470 521
345 450 534 751 860 1054 1185 1415 1598 2055
Weight*, kg 22 30 46 76 147 216 288 570 780 1190
TABLE 3 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 300 Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm L2, mm N, mm
300
2” 3” 4” 6” 8” 10” 12” 16” 20” 24”
51 77 102 153 204 254 305 388 483 585
165 210 255 320 380 445 520 650 775 915
127 168 200 270 330 387 451 572 686 813
92 127 157 216 270 324 381 470 584 692
21 27 31 35 40 47 50 56 62 69
2 2 2 2 2 2 2 2 2 2
8 8 8 12 12 16 16 20 24 24
19 22 22 22 25 28,5 32 35 35 41
216 283 305 403 419 457 502 838 991 1143
216 283 305 403 419 457 502 838 991 1143
232 298 321 419 435 473 518 854 1010 1165
340 448 534 755 865 1080 1205 1432 1680 1963
Weight* kg 27 44 65 149 239 385 543 1003 1660 2600
TABLE 4 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 600 Weight*, kg 425 41 450 64 611 120 770 300 890 440 1080 775
Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm L2, mm N, mm
600
2” 3” 4” 6” 8” 10”
51 77 102 153 200 248
165 210 275 355 420 510
127 168 216 292 349 432
92 127 157 216 270 324
26 32 39 48 56 64
7 7 7 7 7 7
8 8 8 12 12 16
19 22 25 28,5 32 35
292 356 432 559 660 787
292 356 432 559 660 787
295 359 435 562 664 791
TABLE 5 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 900 Weight*, kg 515 93 550 114 611 182 796 382 1069 968 1340 1450
Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm L2, mm N, mm
900
2” 3” 4” 6” 8” 10”
48 73 99 147 191 238
215 240 290 380 470 545
165 191 235 318 394 470
92 127 157 216 270 324
39 39 46 56 64 70
7 7 7 7 7 7
8 8 8 12 12 16
25 25 32 32 38 1½
368 381 457 610 737 838
368 381 457 610 737 838
371 384 460 613 740 841
TABLE 6 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 1500 Weight*, kg 683 260 1012 595 1062 1100 1400 1790
Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm L2, mm N, mm 1500
4” 6” 8” 10”
92 137 178 223
310 395 485 585
241 318 394 483
157 216 270 324
54 83 93 108
7 7 7 7
8 12 12 12
32 38 44 51
546 705 832 991
546 705 832 991
549 711 841 1000
* – valve weight and overall dimension “N” depend on type of valve’s control, customer’s requirement and design mode, as well as on process of valves modernization.
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PRODUCT CATALOG/FEBRUARY 2013
VALVES ACCORDING TO API 6D SPECIFICATION
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
TABLE 7 – STANDARD MATERIALS OF WEDGE GATE VALVES PARTS** Trim № Pos.
Part
WCB 8, 12
LCB 8, 12
CF8 2, 10
CF8M 10, 12
1
Body
ASTM A216 WCB
ASTM A352 LCB
ASTM A351 CF8
ASTM A351 CF8M
2
Bonnet
ASTM A105; ASTM A216 WCB
ASTM A352 LCB
ASTM A351 CF8; ASTM A182 F304H
ASTM A351 CF8M; ASTM A182 F316
3
Wedge
ASTM A105 + overlay; ASTM A216 WCB + overlay; ASTM A351 CF8M; ASTM A182 F316
ASTM A350 LF2 + overlay; ASTM A352 LCB + overlay; ASTM A351 CF8M; ASTM A182 F316
ASTM A351 CF8; ASTM A182 F304; ASTM A351 CF8M; ASTM A182 F316
ASTM A351 CF8M; ASTM A182 F316
4
Pillar/yoke
ASTM A216 WCB
ASTM A352 LCB
ASTM A351 CF8
ASTM A351 CF8M
5, 6
Body-tobonnet fasteners
ASTM A 193 B7; ASTM A 194 2H
ASTM A320 gr. L7, ASTM A194 gr. 4
ASTM A193 B8M; ASTM A194 8M
ASTM A193 B8M; ASTM A194 8M
8,9
Gland bolts and nuts
ASTM A307 gr.B or equivalent
ASTM A307 gr.B or equivalent
ASTM A 193 gr.B8; ASTM A 194 gr. 8
ASTM A 193 gr.B8; ASTM A 194 gr. 8
10
Seat ring
ASTM A105 + overlay; ASTM A182 F316 + overlay
ASTM A350 LF2 + overlay; ASTM A182 F316 + overlay
ASTM A182 F304+ overlay; ASTM A182 F316+ overlay
ASTM A182 F316 + overlay
11
Gland flange
ASTM A 105
ASTM A 350 LF2
ASTM A 182 F304
ASTM A 182 F316
13
Stem bush
Copper alloy
Copper alloy
Copper alloy
Copper alloy
14
Hand-wheel
Carbon steel
Low alloy steel
Low alloy steel
Low alloy steel
15
Lock nut
Carbon steel
Stainless steel
Stainless steel
Stainless steel
16
Axis (for double-disk wedge)
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
17 Marking plate
** – On agreement with customer the use of other materials is available.
VALVES ACCORDING TO API 6D SPECIFICATION
PRODUCT CATALOG/FEBRUARY 2013
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SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
TABLE 8 – TRIM MATERIALS IN COMPLIANCE WITH API 600** Pos.
Trim
2
8
10
12
3
Seal face of the wedge
Hard facing 304
Hard facing13 Cr
Hard facing 316
Hard facing 316
10
Seal face of the seat
Hard facing 304
Hard-facing stellite 6
Hard facing 316
Hard-facing stellite 6
20
Stem
ASTM A276 T304
ASTM A276 T410 or T420
ASTM A276 T316
ASTM A276 T316
18
Backseat bushing
ASTM A351 CF8; ASTM A182 F304
ASTM A217 CA15; ASTM A 182 F6a
ASTM A351 CF8M; ASTM A182 F316
ASTM A351 CF8M; ASTM A182 F316
19
Gland bushing
ASTM A 182 F304
ASTM A182 F6a
ASTM A 182 F316
ASTM A 182 F316
TABLE 9 – SEALING MATERIALS** Pos.
7
12
Name
Pressure class
Seal type and material
150, 300
Flat graphite gasket, graphite-steel spiral-wounded gasket
600, 900, 1500
RTJ sealing rings
150-1500
Graphite pressurized sealing rings, graphite braided seal
Body-bonnet gasket
Gland packing
** - On agreement with customer the use of other materials is available.
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PRODUCT CATALOG/FEBRUARY 2013
VALVES ACCORDING TO API 6D SPECIFICATION
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
VALVES ACCORDING TO API 6D SPECIFICATION
PRODUCT CATALOG/FEBRUARY 2013
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SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
APPENDIX А Approval List for Order OF Wedge Gate Valves, comply with API 6D №_________ Customer Project (№) Name of place, where valve will be installed Location Customer’s address Customer’s tel/fax REQUIREMENTS TO VALVES Pos.№
List of requirements
Customer’s requirements
1 General requirements 1.1
Valve materials
1.2
Place and function of valve
1.3
DN (NPS)
1.4
Max working pressure
1.5
Max testing pressure on place of installation
1.6
Max differential pressure on the wedge
1.7
Valve’s pressure class (if design pressure and temperature differs from standard – please, indicate it)
1.8
Max working temperature
1.9
Min working temperature
1.10
Working medium (liquid/gas)
1.11
Working medium composition during commissioning/operation
1.12
Special requirements (e.g. to valve design for centralized cleaning of the pipeline, presence of solid particles in the working medium etc.) 2 Requirements to valve type
2.1
Valve’s design (design standard)
2.2
Full bore/reduced bore
2.3
Min flow port diameter
2.4
Face-to-face length (if customer has special requirements to overall length or tolerance to it, please indicate) 3 Type of connection the valve to pipeline 3.1 Flanges
3.1.1
Type of connection acc. to ASME B16.5:
3.1.1.1
RF (raised face)
3.1.1.2
LM (large male)
3.1.1.3
LF (large female)
3.1.1.4
SM (small male)
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PRODUCT CATALOG/FEBRUARY 2013
VALVES ACCORDING TO API 6D SPECIFICATION
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
3.1.1.5
SF (small female)
3.1.1.6
LT (large tenon)
3.1.1.7
LG (large groove)
3.1.1.8
ST (small tenon)
3.1.1.9
SG (small groove)
3.1.1.10
RTJ (joint with oval or octagonal gasket)
3.1.1.11
Gasket type (gasket is not included in complete set delivery of valve)
3.1.2
Flanges, comply with another standard (indicate std № and type) 3.2 Welded
3.2.1
Pipe, located before the valve:
3.2.1.1
outside diameter
3.2.1.2
inside diameter
3.2.1.3
Material of pipe
3.2.1.4
Min yield strength of pipe material
3.2.1.5
Special requirements for welded ends, concerning chemical composition
3.2.2
Pipe, located after the valve:
3.2.2.1
outside diameter
3.2.2.2
internal diameter
3.2.2.3
Standard on bevel welding 3.3 Other type of connection the valve to pipeline
3.3.1
Another connection type (indicate standard and type, or new requirements) 4 Requirements to valve operation 4.1 Type of control
4.1.1
Hand-wheel (if necessary, indicate additional requirements)
4.1.2
Gearbox (if necessary, indicate additional requirements)
4.1.3
Electric actuator (specify parameters in detail)
4.1.4
Availability of locking devices (indicate type)
4.1.5
Availability of valve’s support
4.1.6
Availability of additional requirements for slings (indicate, if necessary) 5 Other requirements
5.1
Additional requirements to valve materials (limitation on chemical composition, testing etc. – indicate)
5.2
Additional requirements to welding (indicate, if necessary)
5.3
Additional requirements to correction of forging and plate defects by means of welding
5.4
Requirements to elimination of defects by means of welding
5.5
Additional requirements to impact strength tests
VALVES ACCORDING TO API 6D SPECIFICATION
PRODUCT CATALOG/FEBRUARY 2013
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SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
5.6
Additional requirements to bolt / stud joints (hardness limitation in case of possibility of hydrogen embrittleness etc. – indicate, in case of presence)
5.7
Requirements to non-destructive testing (acc. to Appendix A, API 6D/ISO 14313)
5.8
Requirements to non-destructive testing of places, where defects were eliminated by means of welding
5.9
Admissibility of non-destructive testing of places, where defects were eliminated, before final heat treatment
5.10
Quality specification level (QSL) of valves in compliance with Appendix J, API 6D/ISO 14313
5.11
Requirements to extended hydrostatic testing in compliance with Appendix I of API 6D/ISO 14313 (if necessary, indicate please: - test duration; - requirements to content of Testing Results Protocol )
5.12
Additional requirements to testing (acc. To Appendix B, API 6D/ISO 14313)
5.13
Additional requirements to documentation (acc. to Appendix С of standard API 6D/ISO 14313)
5.14
Additional requirements to sequence of hydraulic testing of valves
5.15
Sealing method of valve sockets during hydraulic testing (sealing with end caps, which are fixed to valve flanges. Sealing are made by fixing the valves between hydraulic test desks)
5.16
Admissibility of use of lubricants on metal seal faces of valve’s plug during leakage test
5.17
Fire testing (indicate requirements to certification)
5.18
Availability of ISO 15156 Certificate on Materials (if necessary, indicate mass fraction of chlorides, % Н2S, pH and temperature)
5.19
The pressure relief device (if necessary, indicate special requirements to testing etc)
5.20
The drainage overflow holes/bypass lines (if necessary, indicate requirements to dimensions, screw type, design pressure, requirements to valve, used on drainage line etc.)
5.21
Bypass holes/lines (if necessary, indicate requirements to dimensions, screw type, design pressure, requirements to valve, used on bypass line etc.)
5.22
Participation of a third party in production/testing
5.23
Requirements to painting/coating
5.24
Requirements to marking
5.25
Requirements to retention period for manufacturing documentation
5.26
Requirements to conservation
5.27
Requirements to packaging
5.28
Requirements to transportation
5.29
Requirements to warranty
5.30
Requirements to life cycle, reliability index
5.31
Requirements to valve’s weight
5.32
Other requirements
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PRODUCT CATALOG/FEBRUARY 2013
VALVES ACCORDING TO API 6D SPECIFICATION
SWING CHECK VALVES, COMPLY WITH API 6D Swing check valves are used for automatic back-flow prevention of the working medium in pipelines. Swing check valves is not shut-off valves. Installation position on horizontal pipeline should be with bonnet upwards, on upstream pipeline - in direction
of arrow on the valve body - up. Direction of the medium flow should be under the disk ( in direction of arrow on the valve body) Swing check valves comply with API 6D requirements.
SWING CHECK VALVES CAN BE DESIGNED AND PRODUCED WITH THE FOLLOWING TECHNICAL CHARACTERISTICS: in accordance with API 6D (volume of inspection and testing must be approved by the customer)
Design, inspection and testing Design standard (design and detail’s calculation, assuring environment leak-tightness) Pressure class Nominal pipe size (NPS) Operating parameters (parametric range of pressure and temperature)
in accordance with ASME B 16.341; 150, 300, 600, 900 (see Table 1); 2”, 3”, 4”, 6”, 8” (see Table 1) in accordance with ASME B 16.341; is determined acc. to customer’s requirements, depending on working medium composition and parameters, operating conditions in accordance with API 6D (ASME B 16.10)2 under ASME B 16.53 water, steam, gas, petroleum, oil products, non-corrosive media is determined, depending of used materials and working medium
Material type Face-to-face length Flanges Working media Working medium temperature
NOTE: 1. On agreement with the customer other design standards can be used. In this case the working medium parameters will be determined in compliance with these design standards. 2. It is possible to produce gate valves with face-to-face length, determined by the customer’s requirement. 3. On agreement with the customer it is possible to produce swing check valves with flanges in compliance with other standards; To order swing check valves, use please the form ‘Approval of the Order List”, see Appendix B.
TABLE 1 – MAIN DIMENSIONS OF SWING CHECK VALVES Class 150
300
600
900
NPS 3” 4” 2” 3” 4” 6” 8” 2” 3” 4” 6” 2” 3” 4” 6”
D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm N, mm 77 102 51 77 102 153 204 51 77 102 153 48 73 99 147
190 230 165 210 255 320 380 165 210 275 355 215 240 290 380
152 191 127 168 200 270 330 127 168 216 292 165 191 235 318
127 157 92 127 157 216 270 92 127 157 216 92 127 157 216
16 23 21 27 31 35 40 26 32 39 48 39 39 46 56
2 2 2 2 2 2 2 7 7 7 7 7 7 7 7
4 8 8 8 8 12 12 8 8 8 12 8 8 8 12
19 19 19 22 22 22 25 19 22 25 28,5 25 25 32 32
241 292 267 318 356 445 533 292 356 432 559 368 381 457 610
254 305 283 333 371 460 549 295 359 435 562 371 384 460 613
185 205 170 185 215 285 335 230 260 260 360 230 260 260 360
Weight*, kg 38 48 25 41 58 116 186 34 55 110 230 63 89 120 250
Valve’s weight can change, depending on customer’s request to valve designs as well, as in process of valves modernization.
VALVES ACCORDING TO API 6D SPECIFICATION
PRODUCT CATALOG/FEBRUARY 2013
13
Swing CHECK VALVES, COMPLY WITH API 6D
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
TABLE 2 – STANDARD MATERIALS OF SWING CHECK VALVES PARTS** Pos. Part/Trim №
WCB 8, 12
LCB 8, 12
CF8 2, 10
CF8M 10, 12
1
Body
ASTM A216 WCB
ASTM A352 LCB
ASTM A351 CF8
ASTM A351 CF8M
2
Bonnet
ASTM A105; ASTM A216 WCB
ASTM A352 LCB
ASTM A351 CF8; ASTM A182 F304H
ASTM A351 CF8M; ASTM A182 F316
ASTM A350 LF2 + hard facing; ASTM A352 LCB + hard facing; ASTM A351 CF8M; ASTM A182 F316
ASTM A351 CF8; ASTM A182 F304; ASTM A351 CF8M; ASTM A182 F316
ASTM A351 CF8M; ASTM A182 F316
3
Clack
ASTM A105 + hard facing; ASTM A216 WCB + hard facing; ASTM A351 CF8M; ASTM A182 F316
4
Link
ASTM A216 WCB; ASTM A105
ASTM A352 LCB; ASTM A352 LF2
ASTM A351 CF8; ASTM A182 F304
ASTM A351 CF8M; ASTM A182 F316
5, 6
Body-tobonnet fasteners
ASTM A 193 B7, ASTM A 194 2H
ASTM A320 gr. L7, ASTM A194 gr. 4
ASTM A193 B8M; ASTM A194 8M
ASTM A193 B8M; ASTM A194 8M
8
Bracketbody bolts
Stainless steel
Stainless steel
Stainless steel
Stainless steel
9
Nut for clack
Stainless steel
Stainless steel
Stainless steel
Stainless steel
ASTM A182 F304 +hard facing; ASTM A182 F316 +hard facing
ASTM A182 F316 + hard facing
10
Seat ring
ASTM A105 + hard facing
ASTM 350 LF2 + hard facing
11
Bracket
ASTM A216 WCB; ASTM A105
ASTM A352 LCB; ASTM A350 LF2
ASTM A351 CF8; ASTM A182 F304
ASTM A351 CF8M; ASTM A182 F316
12
Axle
Stainless steel
Stainless steel
Stainless steel
Stainless steel
13
Marking plate
Stainless steel
Stainless steel
Stainless steel
Stainless steel
** - On agreement with customer the use of other materials is available
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PRODUCT CATALOG/FEBRUARY 2013
VALVES ACCORDING TO API 6D SPECIFICATION
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
TABLE 3 TRIM MATERIALS IN COMPLIANCE WITH API 600** Pos.
Trim
2
8
10
3
Seal face of the disk
Hard facing 304
Hard facing13 Cr
10
Seal face of the seat
Hard facing 304
Stellite 6
12
Hard facing 316 Hard facing 316 Hard facing 316
Stellite 6
TABLE 4 – SEALING MATERIALS** Pos.
Name
7
Body-bonnet packing
Pressure class
Seal type and material
150,300
Flat graphite gasket, graphite-steel spiral-wound gasket
600, 900
RTJ sealing rings
** - On agreement with customer the use of other materials is available
VALVES ACCORDING TO API 6D SPECIFICATION
PRODUCT CATALOG/FEBRUARY 2013
15
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
APPENDIX B Approval List for Order OF Swing Check Valves, comply with API 6D №_________ Customer Project (№) Name of place, where valve will be installed Location Customer’s address Customer’s tel/fax
REQUIREMENTS TO VALVES Pos.№
List of requirements
Customer’s requirements
1 General requirements 1.1
Valve materials
1.2
Place and function of valve
1.3
Valve DN NPS
1.4
Max working pressure
1.5
Max testing pressure on place of installation
1.6
Max differential pressure on the clack
1.7
Valve’s pressure class (if design pressure differs from standard – please, indicate it)
1.8
Max working temperature
1.9
Min working temperature
1.10
Working medium (liquid/gas)
1.11
Working medium composition during commissioning/operation
1.12
Special requirements (e.g. to valve design for centralized cleaning of the pipeline, presence of solid particles in the working medium etc.) 2 Requirements to valve type
2.1
Valve’s design (design standard)
2.2
Full bore/reduced bore
2.3
Min flow port diameter
2.4
Face-to-face length (if customer has special requirements to overall length or tolerance to it, please indicate)
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PRODUCT CATALOG/FEBRUARY 2013
VALVES ACCORDING TO API 6D SPECIFICATION
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
3 Type of connection the valve to pipeline 3.1 Flanges 3.1.1
Type of connection acc. to ASME B16.5:
3.1.1.1
RF (raised face)
3.1.1.2
LM (large male)
3.1.1.3
LF (large female)
3.1.1.4
SM (small male)
3.1.1.5
SF (small female)
3.1.1.6
LT (large tenon)
3.1.1.7
LG (large groove)
3.1.1.8
ST (small tenon)
3.1.1.9
SG (small groove)
3.1.1.10
RTJ (joint with oval or octagonal gasket)
3.1.1.11
Gasket type (gasket is not included in complete set delivery of valve)
3.1.2
Flanges, comply with another standard (indicate std â„– and type) 3.2 Welded
3.2.1
Pipe, located before the valve:
3.2.1.1
outside diameter
3.2.1.2
inside diameter
3.2.1.3
material of pipe
3.2.1.4
min yield strength of pipe material
3.2.1.5
special requirements for welded ends, concerning chemical composition
3.2.2
Pipe, located after the valve:
3.2.2.1
outside diameter
3.2.2.2
internal diameter
3.2.2.3
standard on bevel welding 3.3 Other type of connection the valve to pipeline
3.3.1
Another connection type (indicate standard and type, or new requirements)
VALVES ACCORDING TO API 6D SPECIFICATION
PRODUCT CATALOG/FEBRUARY 2013
17
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
4 Requirements to valve operation 4.1
Availability of valve's support
4.2
Guide stop
4.3
Availability of additional requirements for lifting elements (indicate) 5 Other requirements
5.1
Additional requirements to valve materials (limitation on chemical composition, testing etc. – indicate)
5.2
Additional requirements to welding, necessary for compliance with pipelines requirements
5.3
Additional requirements to correction of forging and plate defects by means of welding
5.4
Requirements to elimination of defects by means of welding
5.5
Additional requirements to impact strength tests
5.6
Additional requirements to bolt/pin joints (hardness limitation in case of possibility of hydrogen embrittlement etc. – indicate, in case of presence)
5.7
Requirements to non-destructive testing (acc. to Appendix A, API 6D/ISO 14313)
5.8
Requirements to non-destructive testing of places, where defects were eliminated by means of welding
5.9
Admissibility of non-destructive testing of places, where defects were eliminated, before final heat treatment
5.10
Quality specification level (QSL) of valves in compliance with Appendix J, API 6D/ISO 14313
5.11
Requirements to extended hydrostatic testing in compliance with Appendix I of API 6D/ISO 14313 (if necessary, indicate please: - test duration; - requirements to content of Testing Results Protocol )
5.12
Additional requirements to testing (acc. To Appendix B, API 6D/ISO 14313)
5.13
Additional requirements to documentation (acc. to Appendix С of standard API 6D/ISO 14313)
5.14
Additional requirements to sequence of hydraulic testing of valves
5.15
Sealing method of valve sockets during hydraulic testing (sealing with end caps, which are fixed to valve flanges. Sealing are made by fixing the valves between hydraulic test desks)
5.16
Admissibility of use of lubricants on metal seal faces of valve’s plug during leakage test
5.17
Fire testing (indicate requirements to specification)
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PRODUCT CATALOG/FEBRUARY 2013
VALVES ACCORDING TO API 6D SPECIFICATION
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
5.18
Availability of ISO 15156 Certificate on Materials (if necessary, indicate mass fraction of chlorides, % Đ?2S, pH and temperature)
5.19
The drainage holes/lines (if necessary, indicate requirements to dimensions, screw design pressure, requirements to valve, used on drainage line etc.)
5.20
Bypass holes/lines (if necessary, indicate requirements to dimensions, screw design pressure, requirements to valve, used on bypass line etc.)
5.21
Participation of a third party in production/testing
5.22
Requirements to painting/coating
5.23
Requirements to marking
5.24
Requirements to retention period for manufacturing documentation
5.25
Requirements to conservation
5.26
Requirements to packaging
5.27
Requirements to transportation
5.28
Requirements to warranty
5.29
Requirements to life cycle, reliability index
5.30
Requirements to valve’s weight
5.31
Other requirements
VALVES ACCORDING TO API 6D SPECIFICATION
PRODUCT CATALOG/FEBRUARY 2013
19
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
GATE VALVES FOR HEAT POWER STATIONS
WEDGE GATE VALVES SERIES 002 Cut-off gate valves for heat powers units with subcritical and supercritical parameters of high-capacity power blocks (up to 1200 MWatt) are used as devices for leak-proof shutoff of water and steam in the basic technological systems of power stations. They are used only for enable and disable the pipeline. It is not allowed to use gate valves as control devices. If gate valves are used on pipelines, where heating mode is used with a gate closed and body cavity filled with water, it is necessary to equip the gate valves with a discharging device. This device can be made as a tube (connecting body
cavity of the gate valve with the pipeline on the medium supply side) with a DN 20 stop valve on it, or as a through hole, 5 mm in diameter, in a wedge plate on the medium supply side. Distinguishing characteristics are as follows: protective coating of stems, wedge plates and seats; improved construction of stem-to-clip joint, which excludes stem breaking in the junction. If necessary, indicate please, in the Order form electric actuator (type, series), which could be delivered in one set with the gate valves
Butt-welded joint to the pipeline. Any direction of working medium supply. Production and delivery are performed according to Specification 孝校 3741-009-07533604-2008.
20
PRODUCT CATALOG/FEBRUARY 2013
GATE VALVES FOR HEAT POWER STATIONS
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SPECIFICATIONS OF GATE VALVES Analog ChZEM
DN
002.100.0300
881-100
100
002.100.1700
1123-100
002.150.0500
Parameters of working medium Body material
Pressure, МPа
Temperature, °С
Steam
25,0
545
15Х1М1ФЛ
100
Steam
13,7
560
15Х1М1ФЛ
881-150
150
Water
25,0
545
15Х1М1ФЛ
002.175.1900
1013-175
175
Steam
13,7
560
15Х1М1ФЛ
002.200.0700
881-200
200
Steam
25,0
545
15Х1М1ФЛ
002.200.1500
1013-200
200
Steam
13,7
560
15Х1М1ФЛ
002.225.1100
885-225
225
Steam
9,8
540
20ХМФЛ
002.250.0400
882-250
250
Water
23,5
250
20ГСЛ
002.250.1300
883-250
250
Steam
13,7
560
15Х1М1ФЛ
002.300.0100
883-300
300
Steam
13,7
560
15Х1М1ФЛ
SPECIFICATIONS OF GATE VALVES Designation
Hydraulic resistance coefficient
Stroke, mm
Torque, N*m
Stem rotation speed for full stroke
Weight, kg
002.100.0300
0,20
160
950
20
454
002.100.1700
0,40
110
270
18
160
002.150.0500
0,60
180
1600
23,75
902
002.175.1900
0,24
180
1150
22,5
720
002.200.0700
0,40
245
3900
24,5
1950
002.200.1500
0,46
230
1000
28,75
763
002.225.1100
0,90
230
1100
28,75
935
002.250.0400
1,85
230
1600
28,75
975
002.250.1300
0,24
290
2900
29,0
1800
002.300.0100
0,65
290
2900
29,0
2200
GATE VALVES FOR HEAT POWER STATIONS
PRODUCT CATALOG/FEBRUARY 2013
21
GATE VALVES FOR HEAT POWER STATIONS
Designation
Working medium
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
GATE VALVES WITH ELECTRIC actuator MANUFACTURER – JSC TULAELECTROPRIVOD
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PRODUCT CATALOG/FEBRUARY 2013
GATE VALVES FOR HEAT POWER STATIONS
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
BASIC DIMENSIONS OF GATE VALVES WITH ELECTRIC ACTUATOR MANUFACTURER – JSC TULAELECTROPRIVOD Overall and connecting dimensions, mm
Designation
Н
А
L
d
D
002.100.0300
1333
178
550
97
172
002.100.1700
1155
128
400
94
146
002.150.0500
1690
225
750
151
262
002.175.1900
1690
193
650
156
235
002.200.0700
2380
278
900
208
345
002.200.1500
1690
218
800
203
290
002.225.1100
1829
222
800
230
290
002.250.0400
1829
228
900
271
340
002.250.1300
2430
263
900
251
345
002.300.0100
2430
273
1000
281
400
TECHNICAL CHARACTERISTICS OF GATE VALVES WITH ELECTRIC ACTUATOR MANUFACTURER – JSC TULAELECTROPRIVOD Designation
Electric actuator index
Gate stroke duration, s
Electric motor duty, kW
Weight, kg
002.100.0300
Н-В-21 У1
45
3,2
548
002.100.1700
Н-В-08 У1
46
3,2
256
002.150.0500
Н-Г-11 У1
72
4,25
1067
002.175.1900
Н-Г-11 У1
72
4,25
881
002.200.0700
Н-Д-17 У1
147
4,3
2320
002.200.1500
Н-Г-11 У1
86
4,25
928
002.225.1100
Н-Г-11 У1
86
4,25
1101
002.250.0400
Н-Г-11 У1
86
4,25
1140
002.250.1300
Н-Д-17 У1
174
4,3
2166
002.300.0100
Н-Д-17 У1
174
4,3
2556
GATE VALVES FOR HEAT POWER STATIONS
PRODUCT CATALOG/FEBRUARY 2013
23
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
GATE VALVES WITH ELECTRIC Actuator MANUFACTURER JSC ENERGOMASH (CHEKHOV) – ChZEM
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PRODUCT CATALOG/FEBRUARY 2013
GATE VALVES FOR HEAT POWER STATIONS
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
BASIC DIMENSIONS OF GATE VALVES WITH ELECTRIC ACTUATOR MANUFACTURER – JSC ENERGOMASH (CHEKHOV) – ChZEM Designation
Overall and connecting dimensions, mm Н
H1
A
L
L1
L2
d
D
002.100.0300
1027
812
178
550
1125
420
97
172
002.100.1700
855
670
128
400
925
410
94
146
002.150.0500
1260
990
225
750
1162
474
151
262
002.175.1900
1392
990
193
650
1202
474
156
235
002.200.0700
1357
1355
278
900
1462
554
208
345
002.200.1500
1410
1138
218
800
1162
474
203
290
002.225.1100
1410
1138
222
800
1162
474
230
290
002.250.0400
1540
1133
228
900
1162
458
271
340
002.250.1300
1735
1435
263
900
1462
554
251
345
002.300.0100
1735
1435
273
1000
1462
554
281
400
TECHNICAL CHARACTERISTICS OF GATE VALVES WITH ELECTRIC ACTUATOR MANUFACTURER – JSC ENERGOMASH (CHEKHOV) – ChZEM Designation
Electric actuator index Gate stroke duration, s
Electric motor duty, kW
Weight, kg
002.100.0300
793-Э-0
55
3,2
550
002.100.1700
792-Э-0
55
1,32
246
002.150.0500
795-Э-0
74
4,3
1050
002.175.1900
795-Э-0-II
35
5,6
847
002.200.0700
797-Э-0
39
11,8
2398
002.200.1500
795-Э-0
81
4,25
967
002.225.1100
795-Э-0-V
88
3,2
1063
002.250.0400
795-Э-0
81
4,25
996
002.250.1300
797-Э -0
47
11,8
2195
002.300.0100
797-Э-0
47
11,8
2560
GATE VALVES FOR HEAT POWER STATIONS
PRODUCT CATALOG/FEBRUARY 2013
25
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
GATE VALVES WITH ELECTRIC ACTUATOR – MANUFACTURER JSC BEMZ
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PRODUCT CATALOG/FEBRUARY 2013
GATE VALVES FOR HEAT POWER STATIONS
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
BASIC DIMENSIONS OF ELECTRIC GATE VALVES MANUFACTURER JSC BEMZ Overall and connecting dimensions, mm
Designation Н
А
L
d
D
002.100.1700
1006
128
400
94
146
002.150.0500
1545
225
750
151
262
002.175.1900
1545
193
650
156
235
002.200.1500
1545
218
800
203
290
002.225.1100
1690
222
800
230
290
002.250.0400
1690
228
900
271
340
TECHNICAL CHARACTERISTICS OF ELECTRIC GATE VALVES MANUFACTURER JSC BEMZ Designation
Electric actuator index
Gate stroke duration, s
Electric motor duty, kW
Weight, kg
002.100.1700
ЭП-З-300-25-Б1-О-А
44
0,75
200
002.150.0500
ГИЮМ. 303344.001
72
3,2
1010
002.175.1900
ГИЮМ. 303344.001
72
3,2
791
002.200.1500
ГИЮМ. 303344.001
86
3,2
838
002.225.1100
ГИЮМ. 303344.001
86
3,2
1041
002.250.0400
ГИЮМ. 303344.001
86
3,2
1080
GATE VALVES FOR HEAT POWER STATIONS
PRODUCT CATALOG/FEBRUARY 2013
27
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
RANGE OF PIPELINE VALVES 1. WEDGE GATE VALVES
Gate valves are made of steel of the following grades: 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ; flanged or welded body, combined design body, with manual operation (hand wheel, mechanical gear box) or electric actuator. DN, mm
PN, MPa
50 (flanged)
1,6; 2,5; 4,0; 6,3; 16,0
50 (welded)
6,3
50 (combined)
6,3
80 (flanged)
1,6; 2,5; 4,0; 6,3; 16,0
80 (welded)
6,3
80 (combined)
6,3
100 (flanged)
1,6; 2,5; 4,0; 6,3; 16,0; 25,0
100 (welded)
1,6; 2,5; 4,0; 6,3; 16,0; 25,0
100 (combined)
1,6; 2,5; 4,0; 6,3; 16,0; 25,0
125 (flanged)
1,6
150 (flanged)
1,6; 2,5; 4,0; 6,3; 16,0; 25,0
150 (welded)
1,6; 2,5; 4,0; 6,3; 16,0; 25,0
150 (combined)
1,6; 2,5; 4,0; 6,3; 16,0; 25,0
200 (flanged)
1,6; 2,5; 4,0; 6,3; 16,0; 25,0
200 (welded)
1,6; 2,5; 6,3; 16,0; 25,0
200 (combined)
1,6; 2,5; 6,3; 16,0; 25,0
250 (flanged)
1,6; 2,5; 4,0; 6,3; 16,0
250 (welded)
1,6; 2,5; 4,0; 6,3; 16,0; 25,0
250 (combined)
2,5; 4,0; 6,3; 16,0
300 (flanged)
1,6; 2,5; 4,0; 6,3
300 (welded)
1,6
350 (flanged)
1,6
400 (flanged)
1,6; 2,5; 4,0
400 (welded)
1,6
500 (flanged)
1,6; 2,5; 4,0
600 (flanged)
1,6; 2,5; 4,0
600 (welded)
1,6
700 (flanged)
1,6
800 (flanged)
1,6
Production of gate valves of welded and combined design (marked with red color) is possible only after approval of the bevel welding and construction length.
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PRODUCT CATALOG/FEBRUARY 2013
2. SAFETY SPRING LOADED VALVES
Valves are made of steel of the following grades: 20, 20Л, 09Г2С, 20ГЛ, 12Х18Н9Т, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ; with flange or nipple-to-face joint, with forced opening device or without it, with a bellow or without it. DN, mm 25 50 80 100 150 200
PN, MPa 4,0; 10,0; 16,0 1,6; 4,0; 6,3;16,0 1,6; 4,0; 6,3; 16,0 1,6; 4,0; 6,3; 16,0 1,6; 4,0 1,6
3. SAFETY VALVES WITH CHANGEOVER VALVE
Changeover valves are made of steel of the following grades: 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ. DN, mm 25 50 80 100 150 200 300
PN, MPa 4,0 1,6; 4,0; 6,3; 16,0 0,6; 1,6; 4,0; 6,3; 16,0 0,6; 1,6; 4,0; 6,3; 16,0 1,6; 4,0 0,6; 1,6 0,6
On consumers’ request the units of safety valves with changeover valves can be produced.
4. CHECK VALVES (SWING-CHECK VALVES) Valves are made of steel of the following grades 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ. DN, mm 50 80 100 150 200 300 400
PN, MPa 1,6; 4,0; 6,3; 16,0 1,6; 4,0; 6,3; 16,0 1,6; 4,0; 6,3; 16,0 4,0; 6,3; 16,0 4,0 4,0 4,0
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
THE PLANT PRODUCES SPRINGS FOR SAFETY VALVES, FLANGES, GASKETS, PINS, NUTS, STAMPINGS, CASTIngs Flanges are manufactured in accordance with GOST 54432-2011, series 1. Production according to other standards is also possible. Flanges, gaskets, pins and nuts are delivered on the customer’s order for additional payment.
All the drawings available in the Catalogue give a common concept of the valve’s design and may differ in details from finished products. To order the valves you are to specify a working medium and operating parameters and also the necessity of additional tests:
• for intercrystalline corrosion resistance; • for impact bending at lowered temperature. The type designation, applied in valve industry, consists of numbers and letters. The first two numbers designate type of the valve (refer to Table 1), following letters designate the material of the body (refer to Table 2), the numbers that follow the letters designate the number of the model: if there are three numbers the first one designates type of the actuator (refer to Table 3), the following letters designate the material of seal faces (refer to Table 4). In separate cases there is an additional number at the end that shows a design version. For some valves designations are indicated according to the drawing or numbers, specified by a developer.
Table 1
Table 2
ATTENTION!
Valve type
Symbols
Safety valve
17, 28
Check valve (swing-check valve)
19
Gate valve
30, 31
Changeover valve of the safety valves
Carbon steel
Symbols c
Corrosion-resistant steel
нж
Alloy steel
лс
23
Table 3 Actuator type
Material of the body
Table 4 Symbols
Material of seal faces
Symbols
Electric
9
Corrosion-resistant steel
нж
Cone reducer
5
Stellite
ст
PRODUCT CATALOG/FEBRUARY 2013
29
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
WEDGE GATE VALVES
Hand-wheel Lock nut Lock washer Stem bushing Upright Gland flange Gland bushing Gland packing Stem Bonnet Spacer Wedge Ring Body
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PRODUCT CATALOG/FEBRUARY 2013
WEDGE GATE VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
GATE VALVES ARE SHUT-OFF DEVICES WHERE WEDGE SLIDES FORWARD IN THE DIRECTION PERPENDICULAR TO THE TRANSPORTED MEDIUM FLOW AND SHUT IT OFF be operated manually (hand-wheel or reducer) or with an electric actuator in standard or explosion-proof design. On customer’s order we can deliver flanges, pins, nuts, gaskets for connection to the pipeline. Any mounting position of the vertical pipeline. As for the horizontal pipeline gate valves may be mounted with a stem upwards, tolerable deviation of vertical position – 90º in any direction. If a gate valve is mounted in declined or horizontal position then an additional support for the electric actuator should be provided.
WEDGE GATE VALVES
Gate valves are used in pipelines to shut off gaseous or liquid media flows with various pressures and nominal diameters. Low hydraulic resistance of the gate valves makes them especially valuable for pipelines, where the medium is permanently flowing at high speed. According to the body design the gate valves are usually manufactured full bore – without narrowing of seat diameters. Gate valves are manufactured with rising stem (male thread of the stem and the sliding nut). Gate valves may
DESIGN FEATURES OF WEDGES Designation ЗКЛ2 (ЗКЛП) DN 50 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 50 PN 2,5; 4,0; 6,3; 16,0 MPa ЗКЛ2 (ЗКЛП) DN 80 PN 1,6; 2,5; 4,0; 6,3; 16,0 MPa ЗКЛ2 (ЗКЛП) DN 100 PN 6,3 MPa ЗКЛ2 (ЗКЛП) DN 100 PN 1,6; 2,5; 4,0; 16,0; 25,0 MPa ЗКЛ2 (ЗКЛП) DN 125 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 150 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 150 PN 2,5; 4,0; 6,3 MPa ЗКЛ2 (ЗКЛП) DN 150 PN 16,0; 25,0 MPa ЗКЛ2 (ЗКЛП) DN 200 PN 1,6; 2,5; 4,0; 6,3 MPa ЗКЛ2 (ЗКЛП) DN 200 PN 16,0; 25,0 MPa ЗКЛ2 (ЗКЛП) DN 250 PN 1,6; 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 250 PN 6,3 MPa ЗКЛ2 (ЗКЛП) DN 250 PN 16,0; 25,0 MPa ЗКЛ2 (ЗКЛП) DN 300 PN 1,6; 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 300 PN 6,3 MPa ЗКЛ2 (ЗКЛП) DN 350 PN 16 кгс/см2 ЗКЛ2 (ЗКЛП) DN 400 PN 1,6; 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 500 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 500 PN 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 600 PN 1,6; 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 700 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 800 PN 1,6 MPa
Gate Solid rigid wedge Double-disk wedge on order Solid rigid wedge Solid rigid wedge Solid rigid wedge Double-disk wedge on order Solid rigid wedge Solid rigid wedge Solid rigid wedge Double-disk wedge on order Double-disk wedge Solid rigid wedge Double-disk wedge Solid rigid wedge Solid rigid wedge (split) Double-disk wedge Flexible welded wedge Solid rigid wedge Solid rigid wedge (split) Double-disk wedge with a clip; Flexible welded wedge on order Double-disk wedge with a clip Double-disk wedge with a clip Double-disk wedge with a clip; Flexible welded wedge on order Flexible welded wedge Double-disk wedge with a clip Double-disk wedge with a clip Double-disk wedge with a clip Double-disk wedge with a clip
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
31
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
RANGE OF GATE VALVES PN 1,6 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 50-1,6 80-1,6 100-1,6 125-1,6 150-1,6 150-1,6Св 200-1,6 200-1,6Св 250-1,6 250-1,6Св 300-1,6 300-1,6Св 300-1,6 300-1,6Св 350-1,6 400-1,6 400-1,6Св 500-1,6 600-1,6 600-1,6Св 700-1,6 800-1,6 ЗКЛ2 (ЗКЛП) 50-1,6 нж 80-1,6 нж 100-1,6 нж 125-1,6 нж 150-1,6 нж 150-1,6Св нж 200-1,6 нж 200-1,6Св нж 250-1,6 нж 250-1,6Св нж 300-1,6 нж 300-1,6Св нж 300-1,6 нж 300-1,6Св нж 350-1,6 нж 400-1,6 нж 400-1,6Св нж 500-1,6 нж 600-1,6 нж 600-1,6Св нж 700-1,6 нж 800-1,6 нж
32
Type designation (figures table)
DN
30с41нж 30с941нж
50 80 100 125 150 150 200 200 250 250 300 300
30с541нж 30с941нж
30нж41нж 30нж941нж
30нж541нж 30нж941нж
PRODUCT CATALOG/FEBRUARY 2013
Material of the body
Range of application
Steel 20Л
Working medium temperature -40 °С to +425 °С, ambient temperature ≥ -40 °С
Steel 12Х18Н9ТЛ
Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С
300 300 350 400 400 500 600 600 700 800 50 80 100 125 150 150 200 200 250 250 300 300 300 300 350 400 400 500 600 600 700 800
WEDGE GATE VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
RANGE OF GATE VALVES PN 1,6 MPa (cont.) Designation (type size) ЗКЛ2 (ЗКЛП) 50-1,6 ХЛ1 80-1,6 ХЛ1 100-1,6 ХЛ1 125-1,6 ХЛ1 150-1,6 ХЛ1 150-1,6Св ХЛ1 200-1,6 ХЛ1 200-1,6Св ХЛ1 250-1,6 ХЛ1 250-1,6Св ХЛ1 300-1,6 ХЛ1 300-1,6Св ХЛ1 300-1,6 ХЛ1 300-1,6Св ХЛ1 350-1,6 ХЛ1 400-1,6 ХЛ1 400-1,6Св ХЛ1 500-1,6 ХЛ1 600-1,6 ХЛ1 600-1,6Св ХЛ1 700-1,6 ХЛ1 800-1,6 ХЛ1 ЗКЛ2 (ЗКЛП) 50-1,6 нж1 80-1,6 нж1 100-1,6 нж1 125-1,6 нж1 150-1,6 нж1 150-1,6Св нж1 200-1,6 нж1 200-1,6Св нж1 250-1,6Св нж1 250-1,6Св нж1 300-1,6 нж1 300-1,6Св нж1 300-1,6 нж1 300-1,6Св нж1 350-1,6 нж1 400-1,6 нж1 400-1,6Св нж1 500-1,6 нж1 600-1,6 нж1 600-1,6Св нж1 700-1,6 нж1 800-1,6 нж1
Type designation (figures table)
DN
30лс41нж1 30лс941нж1
50 80 100 125 150 150 200 200 250 250 300 300
30лс541нж1 30лс941нж1
300 300 350 400 400 500 600 600 700 800
30нж41нж1 30нж941нж1
50 80 100 125 150 150 200 200 250 250 300 300
30нж541нж1 30нж941нж1
300 300 350 400 400 500 600 600 700 800
Material of the body
Range of application
Steel 20ГЛ
Working medium temperature -60 °С to +425 °С, ambient temperature ≥ -60 °С
Steel 12Х18Н12М3ТЛ
Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С
Interpretation of designation ЗКЛ2 50-1,6 нж: ЗКЛ2 – Type, 50 – (DN) Nominal diameter, 1,6 – (РN) Nominal pressure, нж – Material – ss, .
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
33
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
RANGE OF GATE VALVES PN 2,5 MPa Designation (type size)
Type designation (figures table)
DN
ЗКЛ2 (ЗКЛП) 50-2,5 80-2,5 100-2,5 150-2,5 200-2,5 250-2,5
30с15нж 30с915нж
50 80 100 150 200 250
300-2,5 400-2,5 500-2,5 600-2,5
30с515нж 30с915нж
300 400 500 600
ЗКЛ2 (ЗКЛП) 50-2,5 нж 80-2,5 нж 100-2,5 нж 150-2,5 нж 200-2,5 нж 250-2,5 нж
30нж15нж 30нж915нж
50 80 100 150 200 250
300-2,5 нж 400-2,5 нж 500-2,5 нж 600-2,5 нж
30нж515нж 30нж915нж
300 400 500 600
ЗКЛ2 (ЗКЛП) 50-2,5 ХЛ1 80-2,5 ХЛ1 100-2,5 ХЛ1 150-2,5 ХЛ1 200-2,5 ХЛ1 250-2,5 ХЛ1
30лс15нж1 30лс915нж1
50 80 100 150 200 250
300-2,5 ХЛ1 400-2,5 ХЛ1 500-2,5 ХЛ1 600-2,5 ХЛ1
30лс515нж1 30лс915нж1
300 400 500 600
ЗКЛ2 (ЗКЛП) 50-2,5 нж1 80-2,5 нж1 100-2,5 нж1 150-2,5 нж1 200-2,5 нж1 250-2,5 нж1
30нж15нж1 30нж915нж1
50 80 100 150 200 250
300-2,5 нж1 400-2,5 нж1 500-2,5 нж1 600-2,5 нж1
30нж515нж1 30нж915нж1
Material of the body
Range of application
Steel 20Л
Working medium temperature -40 °С to +425 °С, ambient temperature ≥ -40 °С
Steel 12Х18Н9ТЛ
Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С
Steel 20ГЛ
Working medium temperature -60 °С to +425 °С, ambient temperature ≥ -60 °С
Steel 12Х18Н12М3ТЛ
Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С
300 400 500 600
Interpretation of designation ЗКЛ2 50-2,5 нж: ЗКЛ2 – Type, 50 – Nominal size (DN), 2,5 – Nominal pressure (PN), нж Material – ss
34
PRODUCT CATALOG/FEBRUARY 2013
WEDGE GATE VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
RANGE OF GATE VALVES PN 4,0 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 50-4,0 80-4,0 100-4,0 100-4,0Св 150-4,0 200-4,0 250-4,0 300-4,0 400-4,0 500-4,0 600-4,0 ЗКЛ2 (ЗКЛП) 50-4,0 нж 80-4,0 нж 100-4,0 нж 100-4,0Св нж 150-4,0 нж 200-4,0 нж 250-4,0 нж 300-4,0 нж 400-4,0 нж 500-4,0 нж 600-4,0 нж ЗКЛ2 (ЗКЛП) 50-4,0 ХЛ1 80-4,0 ХЛ1 100-4,0 ХЛ1 100-4,0Св ХЛ1 150-4,0 ХЛ1 200-4,0 ХЛ1 250-4,0 ХЛ1 300-4,0 ХЛ1 400-4,0 ХЛ1 500-4,0 ХЛ1 600-4,0 ХЛ1 ЗКЛ2 (ЗКЛП) 50-4,0 нж1 80-4,0 нж1 100-4,0 нж1 100-4,0Св нж1 150-4,0 нж1 200-4,0 нж1 250-4,0 нж1 300-4,0 нж1 400-4,0 нж1 500-4,0 нж1 600-4,0 нж1
Type designation (figures table)
DN
30с15нж 30с915нж
50 80 100 100 150 200
30с515нж 30с915нж
250 300 400 500 600
30нж15нж 30нж915нж
50 80 100 100 150 200
30нж515нж 30нж915нж
250 300 400 500 600
30лс15нж1 30лс915нж1
50 80 100 100 150 200
30лс515нж1 30лс915нж1
250 300 400 500 600
30нж15нж1 30нж915нж1
50 80 100 100 150 200
30нж515нж1 30нж915нж1
250 300 400 500 600
Material of the body
Range of application
Steel 20Л
Working medium temperature -40 °С to +425 °С, ambient temperature ≥ -40 °С
Steel 12Х18Н9ТЛ
Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С
Steel 20ГЛ
Working medium temperature -60 °С to +425 °С, ambient temperature ≥ -60 °С
Steel 12Х18Н12М3ТЛ
Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С
Interpretation of designation ЗКЛ2 50-4,0 нж: ЗКЛ2 – Type, 50 – Nominal size (DN), 4,0 – Nominal pressure (PN), нж Material – ss.
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
35
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
RANGE OF GATE VALVES PN 6,3 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 50-6,3 80-6,3 100-6,3 100-6,3В 100-6,3Св 150-6,3 150-6,3В 150-6,3Св 200-6,3 250-6,3 300-6,3 ЗКЛ2 (ЗКЛП) 50-6,3 нж 80-6,3 нж 100-6,3 нж 100-6,3В нж 100-6,3Св нж 150-6,3 нж 150-6,3В нж 150-6,3Св нж 200-6,3 нж 250-6,3 нж 300-6,3нж ЗКЛ2 (ЗКЛП) 50-6,3 ХЛ1 80-6,3 ХЛ1 100-6,3 ХЛ1 100-6,3В ХЛ1 100-6,3Св ХЛ1 150-6,3 ХЛ1 150-6,3В ХЛ1 150-6,3Св ХЛ1 200-6,3 ХЛ1 250-6,3 ХЛ1 300-6,3 ХЛ1 ЗКЛ2 (ЗКЛП) 50-6,3 нж1 80-6,3 нж1 100-6,3 нж1 100-6,3В нж1 100-6,3Св нж1 150-6,3 нж1 150-6,3В нж1 150-6,3Св нж1 200-6,3 нж1 250-6,3 нж1 300-6,3 нж1
Type designation (figures table)
DN
30с76нж 30с976нж
50 80 100 100 100 150 150 150 200
30с576нж 30с976нж
250 300
30нж76нж 30нж976нж
50 80 100 100 100 150 150 150 200
30нж576нж 30нж976нж
250 300
30лс76нж1 30лс976нж1
50 80 100 100 100 150 150 150 200
30лс576нж1 30лс976нж1
250 300
30нж76нж1 30нж976нж1
50 80 100 100 100 150 150 150 200
30нж576нж1 30нж976нж1
250 300
Material of the body
Range of application
Steel 20Л
Working medium temperature -40 °С to +425 °С, ambient temperature ≥ -40 °С
Steel 12Х18Н9ТЛ
Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С
Steel 20ГЛ
Working medium temperature -60 °С to +425 °С, ambient temperature ≥ -60 °С
Steel 12Х18Н12М3ТЛ
Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С
Interpretation of designation ЗКЛ2 50-6,3 ХЛ1: ЗКЛ2 – Type, 50 – Nominal size (DN), 6,3 – Nominal pressure (PN), ХЛ1 – Climatic design.
36
PRODUCT CATALOG/FEBRUARY 2013
WEDGE GATE VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
RANGE OF GATE VALVES PN 16,0 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 50-16,0 80-16,0 100-16,0 100-16,0Св 150-16,0 200-16,0 250-16,0
ЗКЛ2 (ЗКЛП) 50-16,0 нж 80-16,0 нж 100-16,0 нж 100-16,0Св нж
150-16,0 нж 200-16,0 нж 250-16,0 нж
ЗКЛ2 (ЗКЛП) 50-16,0 ХЛ1 80-16,0 ХЛ1 100-16,0 ХЛ1 100-16,0Св ХЛ1
150-16,0 ХЛ1 200-16,0 ХЛ 1 250-16,0 ХЛ 1
ЗКЛ2 (ЗКЛП) 50-16,0 нж1 80-16,0 нж1 100-16,0 нж1 100-16,0Св нж1
150-16,0 нж 1 200-16,0 нж 1 250-16,0 нж 1
Type designation (figures table)
DN
31с45нж 31с949нж
50 80 100 100
31с545нж 31с949нж
150 200 250
31нж45нж 31нж949нж
50 80 100 100
31нж545нж 31нж949нж
150 200 250
31лс45нж1 31лс949нж1
50 80 100 100
31лс545нж1 31лс949нж1
150 200 250
31нж45нж1 31нж949нж1
50 80 100 100
31нж545нж1 31нж949нж1
150 200 250
Material of the body
Range of application
Steel 20Л
Working medium temperature -40 °С to +425 °С, ambient temperature ≥ -40 °С
Steel 12Х18Н9ТЛ
Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С
Steel 20ГЛ
Working medium temperature -60 °С to +425 °С, ambient temperature ≥ -60 °С
Steel 12Х18Н12М3ТЛ
Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С
Interpretation of designation ЗКЛ2 50-16,0 нж: ЗКЛ2 – Type, 50 – Nominal diameter DN, 16,0 – Nominal pressure PN, нж – Material – ss, ХЛ1 – Climatic version, Св – welded design.
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
37
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
RANGE OF GATE VALVES PN 25,0 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 100-25,0 100-25,0В 100-25,0 с коф 100-25,0Св 150-25,0 150-25,0В 150-25,0 с коф 150-25,0Св 200-25,0 200-25,0В 200-25,0 с коф 200-25,0Св 250-25,0Св
ЗКЛ2 (ЗКЛП) 100-25,0 нж 100-25,0В нж 100-25,0 нж с коф 100-25,0Св нж 150-25,0 нж 150-25,0В нж 150-25,0 нж с коф 150-25,0Св нж 200-25,0 нж 200-25,0В нж 200-25,0 нж с коф 200-25,0Св нж 250-25,0Св нж ЗКЛ2 (ЗКЛП) 100-25,0 ХЛ1 100-25,0В ХЛ1 100-25,0 ХЛ1 с коф 100-25,0Св ХЛ1 150-25,0 ХЛ1 150-25,0В ХЛ1 150-25,0 ХЛ1 с коф 150-25,0Св ХЛ1 200-25,0 ХЛ1 200-25,0В ХЛ1 200-25,0 ХЛ1 с коф 200-25,0Св ХЛ1 250-25,0Св ХЛ1
38
Type designation (figures table)
DN
31с577нж 31с977нж
100 100 100 100 150 150 150 150 200 200 200 200 250
31нж577нж 31нж977нж
100 100 100 100 150 150 150 150 200 200 200 200 250
31лс577нж1 31лс977нж1
100 100 100 100 150 150 150 150 200 200 200 200 250
PRODUCT CATALOG/FEBRUARY 2013
WEDGE GATE VALVES
Material of the body
Range of application
Steel 20Л
Working medium temperature -40 °С to +425 °С, ambient temperature ≥ -40 °С
Steel 12Х18Н9ТЛ
Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С
Steel 20ГЛ
Working medium temperature -60 °С to +425 °С, ambient temperature ≥ -60 °С
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
RANGE OF GATE VALVES PN 25,0 MPa (cont.) Designation (type size) ЗКЛ2 (ЗКЛП) 100-25,0 нж1 100-25,0В нж1 100-25,0 нж1 с коф 100-25,0Св нж1 150-25,0 нж1 150-25,0В нж1 150-25,0 нж1 с коф 150-25,0Св нж1 200-25,0 нж1 200-25,0В нж1 200-25,0 нж1 с коф 200-25,Св нж1 250-25,0Св нж1
Type designation (figures table)
DN
31нж577нж1 31нж977нж1
100 100 100 100 150 150 150 150 200 200 200 200 250
Material of the body
Range of application
Steel 12Х18Н12М3ТЛ
Working medium temperature -60 °С to +565 °С, ambient temperature ≥ -60 °С
Interpretation of designation ЗКЛ2 100-25,0 нж: ЗКЛ2 – Type, 100 – (DN) Nominal diameter, 25,0 – (РN) Nominal pressure, нж Material – ss.
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
39
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
WEDGE GATE VALVES PN 1,6 MPa WEDGE GATE VALVES WITH ELECTRIC Actuator PN 1,6 MPa Production and delivery according to Specifications TУ 3741-006-07533604-01, TУ 3741-001-07533604-2008* DN 50, 80, 100, 125 PN 1,6 MPa
Wedge gate valves with electric actuator
Left-side view with support
* According to the Specifications of JSC “AK “Transneft”. Gate valve design may differ from the drawings available in the Catalog (WEDGE DESIGN FEATURES – refer to page 31)
40
PRODUCT CATALOG/FEBRUARY 2013
WEDGE GATE VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
DN 150, 200, 250, 300 PN 1,6 MPa
DN 300, 350, 400, 500, 600, 700, 800 PN 1,6 MPa
Version with position indicator (on customer’s request)
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
41
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
Gate valves of welded and combined design – lay out options for pipes Option of cutting valve ends for pipe with internal diameter less than wedge gate valve DN
Gate valves with rising stem are manufactured: 1. With flanges, connecting dimensions according to GOST R 54432-2011, design B. 2. Butt-welded (Св) according to GOST 16037-80. Face-to-face length according to GOST 3706-93. Gate valves tightness according to GOST R 54808-2011 class А. Stem with gland packing. In the upward position the stem has a gasket in the cone surface of the cover. Direction of the medium flow – from any side of main flanges. The gate valves is operated manually (by hand-wheel or conic reducer) or with an electric actuator. Please indicate in your Order: • name of the product; • parameters of working medium (max and min temperatures etc); • nominal diameter DN; • nominal pressure,PN, MPa; • designation of the product; • material; • necessity of additional tests; • for gate valves of welded and combined type – diameter, pipe wall thickness and face-to-face length.
42
PRODUCT CATALOG/FEBRUARY 2013
Option of cutting valve ends for pipe with internal diameter more than wedge gate valve DN
On your order we can manufacture main flanges of gate body with seal faces of other construction modes in compliance with data, given on page150. Example of ordering a gate valve DN 50 PN 1,6 MPa of steel grade 12Х18Н9ТЛ: Wedge gate valve DN 50 PN 1,6 MPa 30нж41нж. After hydraulic tests the gate valves intended for gaseous, dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order. When ordering, one should indicate the necessity of complete set delivery of gate valve with mating flanges, gaskets, pins and nuts. On customer's request it's possible to make main flanges of the gate valve with seal surfaces in compliance with GOST 12815-80, series 2. JSC Blagoveschensk Valves Plant reserves the right to use other materials, which meet the requirements of standard technical documents.
WEDGE GATE VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 1,6 MPa, main dimensions, mm DN
L
D
D1
D2
Dk
Dimensions of edges for welding DH
H1
H2
H3
H4
H5* HKOP HMP h
180 160 125
100
345 425 453 533 356 896 115
80
210 195 160 132 205
450 550 583 683 458 998 150
100
229 215 180 156 220
125
255 245 210 184 260
150
267 280 240 211 350
200
250 450
---
---
315
380
470
545
580 525 480
---
660
500
457 710 650 609 409/755
600
845 770 720 800
---
4,5
149
5
147
6
751 935 924 1108 775 1220 276
273
860
700
900 910 840 794 1020
800
1000 1020 950 901 1180
325
209
5
207
6
205
7
261
6
259
7
257
8
309
6
311
7
309
8
860 1082 1123 1345 870 1315 316
6
412
7
410
8
408
9
406
10
630
610
10
606
12
602
14
---
22
2
22
30
26
1236 1708 480 1345
1415 1905
---
1910 2600
---
31
2
26
36
30
2
48
1910 2670 710 2035
2555 3625 850 2680
16 600
---
44
2555 3450
26 12
34
1598 2295 587 1707 2
2309 2799 830 2164
12
---
1415 2115 560 1524
2309 3096
400
---
1205 1507 1558 1880 1205 1905 420 1314
1598 2285
---
320 8
26
1054 1343 1377 1666 1058 1503 385
1236 1703
414
18
---
2
---
426
D0
---
---
400
600Св
219
n
4 240
22
---
381 520 470 429 590
400Св
159
150
---
350
600
20
24
460 410 370 500
2
575 710 750 887 600 1140 215
405 355 319
300 300Св
---
d
17
534 654 692 812 558 1098 170
---
335 295 266
200 Св 330
250Св
---
b
а
50
150Св
99
DB
H
---
5
33
39
50 52
20
--- 650
24
1100
*for explosion-proof electric actuators of JSC Tulaelectroprivod pp. 63, 64.
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
43
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 1,6 MPa, Weight, kg Control:
DN 50 80 100 125150 150Св 200 200Св 250 250Св 300 300Св 350 400 400Св 500 600 600Св 700 800
manual (hand 22 38 46 72 105 130 158 148 244 wheel)
237
385 380
for actuator
234
380 375 410 605 600 760 1440 1290 2140 2500
22 40 47 72 105 130 158 148 241
manual (gear box)
---
---
400 395 430 625 620 780 1480 1330 2180 2592
PN 16 MPa, support size, mm DN
300
300Cв
350
400
400Св
500
600
600Св
700
800
l
310
260
310
270
490
540
560
B
300
350
400
400
560
600
900
HОП
245
280
300
360
450
480
550
OPERATING CONDITIONS Wedge gate valves, steel
Working media
Working medium temperature
20Л
12Х18Н9ТЛ
20ХНЗЛ, 20ГЛ
12Х18Н12М3ТЛ
Water, air, steam, Water, air, steam, ammonia*, humid natural Water, air, steam, Water, air, steam, ammonia*, natural gas, gas, oil products, hydrogen ammonia*, natural gas, ammonia*, humid sulfide-containing oil, oil products, liquid oil, oil products, liquid natural gas, oil products, and gaseous hydrocarbon media, liquid and and gaseous hydrocarbon hydrogen sulfidemedia and other media gaseous hydrocarbons, media and other media, containing media, liquid non-aggressive petrochemical media where corrosion rate of and gaseous hydrocarbons, to steel 20Л. and other media where steel 20ХНЗЛ, 20ГЛ petrochemical media Corrosion rate corrosion rate of steel is ≤0,1 mm/year and other media where ≤0,1 mm/year 12Х18Н9ТЛ corrosion rate of steel is ≤0,1 mm/year 12Х18Н12М3ТЛ is ≤0,1 mm/year Gate valves (DN 50...500 PN 1,6-2,5 MPa) Acc. to ТУ 3741-006-07533604-01 – liquid chlorine acc. to GOST6718-93 and gaseous with moisture content ≤ 0,04 %
-40 °C to +425 °C
-60 °C to +565 °C
-60 °C to +425 °C
-60 °C to +565 °C
Operating conditions GOST 15150-69 Min.ambient temperature
-40 °C
-60 °C
* When ordering indicate as additional requirement in the order form.
44
PRODUCT CATALOG/FEBRUARY 2013
WEDGE GATE VALVES
-60 °C
-60 °C
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
MATERIALS OF MAIN PARTS №
Name of the part
30с41нж 30с541нж 30с941нж
30нж41нж 30нж541нж 30нж941нж
30лс41нж1 30лс541нж1 30лс941нж1
30нж41нж1 30нж541нж1 30нж941нж1
1
Body
Steel 20Л
12Х18Н9ТЛ
20ХН3Л, 20ГЛ
12Х18Н12М3ТЛ
2
Bonnet
Steel 20, Steel 20Л
12Х18Н10Т, 12Х18Н9ТЛ
09Г2С, 20ХН3Л, 20ГЛ
10Х17Н13М2Т, 12Х18Н12М3ТЛ
3
Wedge
Steel 30Х13, Steel 20 with surfacing
12Х18Н10Т with surfacing
Steel 30Х13, Steel 09Г2С with surfacing
10Х17Н13М2Т with surfacing
4
Stem
Steel 30Х13
12Х18Н10Т
14Х17Н2, 30Х13
10Х17Н13М2Т
5
Nut
Steel 25
12Х18Н10Т
35Х, 20ХН3А
12Х18Н10Т
6
Pin
Steel 35
45Х14Н14В2М
35Х, 40Х, 20ХН3А
45Х14Н14В2М
7
Gland packing
ТРГ*
ТРГ*
ТРГ*
ТРГ*
8
Hand-wheel
Steel 20Л
Steel 20ГЛ
Steel 20ГЛ
Steel 20ГЛ
9
Reducer
Cone reducer
10 Bearing
Ball thrust bearing
Hard-facing on the body ring
ЦН-6 Type 20Х13
Hard-facing on the wedge 11 Electric actuator
ЦН-6 Тип 20Х13
ЦН-12М
ЦН-12М
see pp. 63 ÷ 88
* expanded graphite
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
45
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
WEDGE GATE VALVES PN 2,5; 4,0 MPa WEDGE GATE VALVES WITH ELECTRIC ACTUATOR PN 2,5; 4,0 MPa Production and delivery according to Specification TУ 3741-006-07533604-01, TУ 3741-001-07533604-2008* DN 50, 80, 100 PN 2,5; 4,0 MPa Wedge gate valves with electric actuator
Left-side view with support
* In compliance with Specification of JSC AK Transneft. Gate valve design can differ from the drawings, given in the Catalog (WEDGE DESIGN FEATURES – refer to page 31)
46
PRODUCT CATALOG/FEBRUARY 2013
WEDGE GATE VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
DN 150, 200 PN 2,5, 4,0 MPa; DN 250 PN 2,5 MPa
Version with position indicator on the customer’s order
DN 250 PN 4,0 MPa; DN 300, 400, 500, 600 PN 2,5, 4,0 MPa
DN 200, 250, 300, 400, 500, 600 РN 2,5 MPa
Option of cutting valve ends for pipe with internal diameter less than wedge gate valve DN
Option of cutting valve ends for pipe with internal diameter larger than wedge gate valve DN
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
47
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
• material; • necessity of additional tests. Example of ordering a gate valve (and in other documentation) DN 50 PN 4,0 MPa of steel 12Х18Н9ТЛ: Wedge gate valve ЗКЛ2 50-40 нж DN 50 PN 4,0 MPa 30нж15нж. After hydraulic tests gate valves intended for gaseous, dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order. On your order we can manufacture main flanges of gate valve body with seal faces of other construction modes in compliance with data, given on page150. When ordering, one should indicate the necessity of complete set delivery of gate valve with mating flanges, gaskets, pins and nuts. On customer's request it's possible to make main flanges of the gate valve with seal surfaces in compliance with GOST 12815-80, series 2. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.
Gate valves with rising stem are manufactured with flanges, connecting dimensions according to GOST R 54432-2011, part E for DN 50, 80, 100, 150 PN 2,5, 4,0 MPa, DN 200, 250, 300, 400, 500, 600 PN 4,0 MPa; version B for DN 200, 250, 300, 400, 500, 600 PN 2,5 Mpa. • Face-to-face dimension according to GOST 3706-93. • Leak-tightness in seat - GOST R 54808-2011 class А. • Stem seal – gland packing. In the upper position stem has seal on the conic surface of the bonnet. • Direction of working medium supply – from any side of the main flanges. • Gate valve control – manual (hand-wheel or conic reducer) or with electric actuator. Please indicate in your Order: • name of the product; • parameters of the working medium (max and min temperatures etc); • nominal diameter DN; • nominal pressure PN, MPa; • designation of the product;
WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 2,5 MPa, main dimensions, mm DN
L
D
D1
50
216 160 125
80
283 195 160
100 305 230 190
D2
---
150 403 300 250
D4
DK
H
H1
H2
H3
H4
H5* HKOP HMP
87
195 340 420 448 528 376 916 130
h
4
120 212 446 540 581 673 460 1000 172 149 240 534 654 692 812 563 1103 185 203 348 755 925 968 1138 770 1230 276
h1
-----
4,5
b 20 22 24 30
200 400 360 310 274
420 860 1082 1123 1345 870 1315 310
34
250 450 425 370 330
485 1048 1338 1371 1661 1080 1780 385
36
300 502 485 430 389
575 1200 1645
40
---
400 600 610 550 503
660 1415 1902
500 700 730 660 609
810 1680 2280
600 800 845 770 720
860 1910 2600
1205 1905 440 1308 ---
---
1415 2115 560 1523
2
---
48
1680 2440 645 1805
52
1910 2670 710 2035
55
d 18 22
n
D0
4
240
8
26
320
400 12
30 16
600
36 39
20
650
* For explosion-proof electric actuators – manufacturer JSC Tulaelectroprivod see pp. 63, 64
WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 2,5 MPa, Weight, kg DN
50
80
100
150
200
250
manual (hand wheel)
27
44
65
145
220
310
for actuator
27
44
66
146
220
310
Control:
manual (gear box)
48
PRODUCT CATALOG/FEBRUARY 2013
--WEDGE GATE VALVES
300
400
500
600
--455
670
1160
1515
475
690
1120
1555
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 4,0 MPa, main dimensions, mm DN
L
D
D1
D4
DK
Dimensions of edges for welding
DH 50
216 160 125
80
283 195 160 120 212
100
230 190 149
100Св
305
87
---
Da
H
H1
H2
H3
H4
H5* HKOP HMP
h1
b
d
340 420 448 528 376 916 130 ---
20
446 540 581 673 460 1000 172
2
18
22 24
100
4
98
5
96
6
92
8
114 102
6
22
4
240
---
755 925 968 1138 770 1230 276
30
26
200 419 375 320 259 420
865 1080 1123 1345 870 1315 310
38
30
250 457 445 385 312 485
1080 1343 1371 1661 1080 1780 385 1189
42
1205 1645
1250 1905 440 1314 2
46
400 838 655 585 473 695
1432 1887
1432 2192 560 1541
58
39
500 991 755 670 575 810
1700 2300
1700 2460 645 1825
62
42
600 1143 890 795 677 905
1963 2613
1963 2703 710 2088
63
48
---
---
8
320
534 654 692 812 563 1103 185 ---
150 403 300 250 203 348
300 502 510 450 363 575
D0
a
195
240 108
n
8
400
12
33
600 16
20
650
* For electric actuators – manufacturer JSC Tulaelectroprivod
WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 4,0 MPa, Weight, kg DN
50
80
100
100Св
150
200
manual (hand wheel)
27
44
65
54
145
222
for actuator
27
44
66
55
146
222
Control:
manual (gear box)
---
250
300
400
500
600
--365
540
1003
1545
1890
385
560
1043
1585
1930
PN 4,0 MPa, Support size, mm
PN 2,5 MPa, Support size, mm DN
300
400
500
600
DN
300
400
500
600
l
270
310
380
490
l
270
470
440
540
B
300
400
450
560
B
300
400
500
560
HОП
270
315
400
450
HОП
275
340
405
450
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
49
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
OPERATING CONDITIONS Wedge gate valves, steel
Working media
12Х18Н9ТЛ
20Л
20ГЛ
12Х18Н12М3ТЛ
Water, air, steam, ammonia1, wet natural Water, air, steam, Water, air, steam, Water, steam, ammonia1, gas, oil products, hydrogen ammonia1, natural ammonia1, natural gas, wet natural gas, oil gas, oil, oil products, sulfide-containing oil, oil products, liquid products, hydrogen liquid and gaseous media, liquid and and gaseous hydrocarbon sulfide-containing hydrocarbon media gaseous hydrocarbons, media and other media, media, liquid and and other media nonpetrochemical media where corrosion rate of gaseous hydrocarbons, aggressive to steel 20Л. and other media where steel 20ГЛ petrochemical media Corrosion rate corrosion rate of steel is ≤0,1 mm/year and other media where ≤0,1 mm/year 12Х18Н9ТЛ corrosion rate of steel is ≤ 0,1 mm/year 12Х18Н12М3ТЛ is ≤0,1 mm/year Gate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 MPa) according to Specification ТУ 3741-006-07533604-01 – liquid chlorine according to GOST6718-93 and gaseous with moisture content ≤ 0,04 %
Working medium temperature
-40 °C to +425 °C
-60 °C to +565 °C
-60 °C to +425 °C
-60 °C to +565 °C
Operating conditions GOST 15150-69 Min.ambient temperature 1
-40 °C
-60 °C
-60 °C
-60 °C
When ordering indicate as additional requirement in the order form.
MATERIALS OF MAIN PARTS № 1
Name of the part
30с15нж 30с515нж 30с915нж
30нж15нж 30нж515нж 30нж915нж
30лс15нж1 30лс515нж1 30лс915нж1
30нж15нж1 30нж515нж1 30нж915нж1
Body
Steel 20Л
12Х18Н9ТЛ
20ХН3Л, 20ГЛ
12Х18Н12М3ТЛ
2
Bonnet
Steel 20, Steel 20Л
12Х18Н10Т, 12Х18Н9ТЛ
09Г2С, 20ХН3Л, 20ГЛ
10Х17Н13М2Т, 12Х18Н12М3ТЛ
3
Wedge
Steel 30Х13, Steel 20 with surfacing
12Х18Н10Т with surfacing
Steel 30Х13, Steel 09Г2С with surfacing
10Х17Н13М2Т with surfacing
4
Stem
Steel 30Х13
12Х18Н10Т
14Х17Н2, 30Х13
10Х17Н13М2Т
5
Nut
Steel 25
12Х18Н10Т
35Х, 30Х, 20ХН3А
12Х18Н10Т
6
Pin
Steel 35
45Х14Н14В2М
35Х, 40Х, 20ХН3А
45Х14Н14В2М
7
Gasket
ТРГ*
ТРГ*
ТРГ*
ТРГ*
Steel 20Л
Steel 20ГЛ
Steel 20ГЛ
Steel 20ГЛ
8
Hand-wheel
9
Bearing
Ball thrust bearing
10
Reducer
Conic
11
Electric actuator surfacing on body ring
See pp. 63 to 88 type 20Х13
surfacing on wedge
ЦН-6 ЦН-12М
* expanded graphite
50
PRODUCT CATALOG/FEBRUARY 2013
WEDGE GATE VALVES
type 20Х13
ЦН-6 ЦН-12М
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
WEDGE GATE VALVES PN 6,3; 16,0 MPa WEDGE GATE VALVES WITH ELECTRIC Actuator PN 6,3; 16,0 MPa Production and delivery according to Specification 孝校 3741-006-07533604-01, 孝校 3741-001-07533604-2008*
Cam bush Support Insert Bushing Bearings Gland flange Gland bushing Gland packing Special bushing Bonnet Stem Gasket Wedge Body
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
51
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
DN 50, 80 PN 16,0 MPa DN 100 PN 6,3; 16,0 MPa DN 200 PN 6,3 MPa
Wedge gate valves with electric actuator
Left-side view with support
* According to the Specifications of JSC AK Transneft. Gate valve design may differ from the drawings available in the Catalog (WEDGE DESIGN FEATURES – refer to page 31)
52
PRODUCT CATALOG/FEBRUARY 2013
WEDGE GATE VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
DN 150 PN 16,0 MPa DN 200 PN 16,0 MPa DN 250 PN 6,3; 16,0 MPa DN 300 PN 6,3 MPa
DN 50, 80 PN 6,3 MPa
On customers reguest-variant indicating the position
Lay out versions for gate valves of welded and combined design Option of cutting (valve ends) for pipe with inner diameter less than gate valve nominal diameter
Option of cutting (valve ends) for pipe with internal diameter more than wedge gate valve DN
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
53
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
Gate valves with rising stem are manufactured: 1. with flanges, connecting dimensions according according to GOST R 54432-2011, version J; 2. combined design (V); 3. butt-welded (Wb) according to GOST 16037-80. • Face-to-face dimensions according to GOST 3706-93. • Leak-tightness in seat – GOST R 54808-2011 class А. • Stem seal – gland packing. In the upper position stem has seal on the conic surface of the bonnet. • Direction of working medium supply – from any side of the main flanges. • Gate valve control – manual (hand-wheel or conic reducer) or with electric actuator. Please indicate in your Order: • name of the product; • nominal pressure PN, MPa; • nominal diameter DN; • designation of the product; • parameters of the working medium (max and min temperatures etc);
• material; • necessity of additional tests; Example of ordering a gate valve DN 50 PN 1,6 MPa of steel 20Л: Wedge gate valve ЗКЛ2 50-160 DN 50 PN 1,6 MPa 31с45нж. On your order we can manufacture main flanges of gate valve body with seal faces of other construction modes in compliance with data, given on page150. After hydraulic tests gate valves intended for gaseous, dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order. When ordering, one should indicate the necessity of complete set delivery of gate valve with mating flanges, gaskets, pins and nuts. On customer's request it's possible to make main flanges of the gate valve with seal surfaces in compliance with GOST 12815-80, series 2. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.
WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 6,3 MPa, basic dimensions, mm DN 50 80
L
D
D1
D8
D9
DK
270 175 135 85 102 225 321 210 170 115 133
80Св 310
---
Dimensions of edges for welding DH DB а ---
89
100 359
100В 350
250 200 145 170 265
108 114
100Св 350
108
---
114 150 447 340 280 205 240
150В
380
559 150Св
54
159
---
159
82 81 80 79 77 --98 96 94 92 102 94 98 96 94 92 102 94 --151 149 147 143 141 139 151 149 147 143 141 139
PRODUCT CATALOG/FEBRUARY 2013
H
H1
H2
H3
H4
H5* HKOP HMP
h
425 500 533 608 446 986 160
3,5 4 450 545 583 678 480 1020 4,5 5 6 5 6 190 7 8 6 10 611 736 769 894 605 1065 5 6 --7 8 6 10 4 5 6 8 9 10 770 940 928 1098 770 1230 286 4 5 6 8 9 10
WEDGE GATE VALVES
b
d
26
n
D0
4
320
22
3
27
8 26
---
---
---
3
38
33
---
--- 400
8
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
PN 6,3 MPa, basic dimensions, mm (cont.) DN
L
D
D1
D8
D9
Dimensions of edges for welding DH DB а
DK
200 536 405 345 265 285 460
H
H1
H2
H3
H4
H5* HKOP HMP
864 1081 1127 1344 890 1590 325 -----
250 622 470 400 320 345 515
1019 1534
300 714 530 460 375 410 612
1272 1654
1019 1674 385 1128
---
h
3
1272 1927 410 1381 4
b
d
44
33
48
n
39
54
D0
12 16
600 800
*for electric actuators of JSC Tulaelectroprivod
PN 6,3 MPa, Weight, kg DN 50 80 80Св 100 100В 100Св 150 150В 150Св 200 250 300
Control:
manual (hand 52 73 wheel)
60
91
85
77
186 180
163 322
for actuator
62
91
85
77
186 180
163 325 450 705
54 75
manual (gear box)
---
PN 6,3 MPa, Support size, mm
---
470 725
DN
300
l
410
B
300
HОП
285
WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 16,0 MPa, basic dimensions, mm DN
L
D
D1
D8
D9
DK
Dimensions of edges for welding
D5 50
300 195 145 95 115 247
80
390 230 180 130 150 300
100
432 265 210 145 175
100Св 356
H1
H2
H3
H4
H5* HKOP HMP
h
b
d
515 590 623 698 525 985 180 ---
108
114 150
559 350 290 205 250 405
200
660 430 360 275 315 470
250
787 500 430 330 380 610
n
D0
а 30
550 640 683 773 560 1020 210
3
36 40
280
---
Dn
H
98
5
96
6
94
7
92
8
102
6
94
10
30
4 8
---
400
611 736 769 894 605 1065 190
796 1205 ---
26
1069 1628
---
1340 1790
---
796 1496 290 905
50
1069 1829 383 1193 3
60
1340 2100 450 1465
68
33 39
600 12
650
* For explosion-proof electric actuators – manufacturer JSC Tulaelectroprivod see pp. 63, 64
WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 16,0 MPa, Weight, kg DN
50
80
100
100Св
manual (hand wheel)
75
105
110
82
for actuator
75
108
110
82
Control:
manual (gear box)
--WEDGE GATE VALVES
150
200
250
--295
613
922
315
653
962
PRODUCT CATALOG/FEBRUARY 2013
55
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
OPERATING CONDITIONS Wedge gate valves, steel
Working media
Working medium temperature
12Х18Н9ТЛ
20Л
20ХНЗЛ, 20ГЛ
12Х18Н12М3ТЛ
Water, air, steam, ammonia1, wet natural Water, air, steam, Water, air, steam, gas, oil, oil products, Water, air, steam, ammonia1, natural gas, ammonia1, natural gas, hydrogen sulfideammonia1, wet natural oil, oil products, liquid oil, oil products, liquid containing gas, oil products, hydrogen and gaseous hydrocarbon and gaseous media, liquid and sulfide-containing media and other media hydrocarbons gaseous hydrocarbons, media, liquid and non-aggressive to steel media and other media, petrochemical media gaseous hydrocarbons, 20Л. where corrosion rate of and other media, where petrochemical media Corrosion rate steel 20ХНЗЛ, 20ГЛ corrosion rate of steel and other media, where ≤0,1 mm/year is ≤0,1 mm/year 12Х18Н9ТЛ corrosion rate of steel is ≤0,1 mm/year 12Х18Н12М3ТЛ Gate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 Mpa) is ≤0,1 mm/year according to Specification ТУ 3741-006-07533604-01 – liquid chlorine according to GOST6718-93 and gaseous with moisture content ≤ 0,04 %
-40 °C to +425 °C
-60 °C to +565 °C
-60 °C to +425 °C
-60 °C to +565 °C
Operating conditions GOST 15150-69 Min.ambient temperature 1
-40 °C
-60 °C
-60 °C
-60 °C
When ordering indicate as additional requirement in the order form.
MATERIALS OF MAIN PARTS 31лс45нж1 30лс76нж1 31с45нж 30с76нж 31нж45нж 30нж76нж 31нж45нж1 30нж76нж1 31лс545нж1 № Name of the part 31с545нж 30с576нж 31нж545нж 30нж576нж 31нж545нж1 30нж576нж1 30лс576нж1 31с949нж 30с976нж 31нж949нж 30нж976нж 31нж945нж1 30нж976нж1 31лс945нж1 30лс976нж1 1 Body Steel 20Л 12Х18Н9ТЛ 20ХН3Л, 20ГЛ 12Х18Н12М3ТЛ Steel 20, 12Х18Н10Т, 09Г2С, 20ХН3Л, 10Х17Н13М2Т, 2 Bonnet Steel 20Л 12Х18Н9ТЛ 20ГЛ 12Х18Н12М3ТЛ Steel 30Х13, Steel 30Х13, Steel 20 12Х18Н10Т 10Х17Н13М2Т 3 Wedge Steel 09Г2С with surfacing with surfacing with surfacing with surfacing 4 Stem Steel 30Х13 12Х18Н10Т 14Х17Н2, 30Х13 10Х17Н13М2Т 5 Nut Steel 35 12Х18Н10Т 35Х, 20ХН3А 12Х18Н10Т 6 Pin Steel 35X 45Х14Н14В2М 35Х, 40Х, 20ХН3А 45Х14Н14В2М 7 Gasket ТРГ ТРГ ТРГ ТРГ 8 Hand-wheel Steel 20Л Steel 20ГЛ Steel 20ГЛ Steel 20ГЛ 9 Bearing Ball Thrust bearing 10 Gearbox Conic reducer 11 Electric actuator See pp. 63 to 88 surfacing on body ЦН-6 ЦН-6 ring type 20Х13 type 20Х13 surfacing on ЦН-12М ЦН-12М wedge
56
PRODUCT CATALOG/FEBRUARY 2013
WEDGE GATE VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
WEDGE GATE VALVES PN 25,0 MPa WEDGE GATE VALVES WITH ELECTRIC Actuator PN 25,0 MPa Production and delivery according to Specification ТУ 3741-006-07533604-01 DN 100, 150 200, 250 PN 25,0 MPa
2
Wedge gate valves with electric actuator
Gate valve design may differ from drawings available in the Catalog (DESIGN FEATURES – refer to page 31)
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
57
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
Wedge gate valves with electric actuator DN 100 PN 25,0 MPa with cast flanges
DN 250 lay our version for edges pipe diameter 273х22
Flange design with mating flanges set (КОФ)
Lay out versions for gate valves of welded and combined design Option of cutting (valve ends) for pipe with inner diameter less than DN
58
PRODUCT CATALOG/FEBRUARY 2013
Option of cutting (valve ends) for pipe with inner diameter more than DN
WEDGE GATE VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
• nominal pressure, PN, MPa. • parameters of working medium (max. and min. temperatures etc); • material; • necessity of additional tests. Example of ordering a gate valve DN 100 PN 25,0 MPa of steel 20Л: Wedge gate valve ЗКЛ2 100-25,0 DN 100 PN 25,0 MPa 31с577нж. After hydraulic tests gate valves intended for gaseous, dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order. When ordering, indicate the necessity of completing the gate valve with mating flanges, gaskets, pins and nuts. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.
Gate valves with rising stem are manufactured: 1. with flanges acc.to GOST 9399-81 (body seal for lentil gasket); 2. combined joint(В); 3. КОФ (mating flanges, gasket, pins, nuts, nipple to be welded); 4. butt-welded (Св). Face-to-face length acc.to GOST 3706-93. Gate tightness acc. to GOST R 54808-2011 class А. Stem with gland packing. In the upper position the stem has a gasket in the cone surface of the cover. Direction of the medium flow – from any side of main flanges. The gate is operated manually by a conic reducer or with an electric actuator. Please indicate in your Order: • name of the product; • designation of the product; • nominal diameter DN;
WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) PN 25,0 MPa, main dimensions, mm Dimensions of edges for welding DN
L
D
D1
D2
DK
DN
100 100В
546
290 220 115 338 95
100 998 с КОФ 100Св 546
---
150 В
400 305 175 416 147
150 1335 с КОФ 150Св 705 200
---
DB
а
--94 10 114 90 12
с
М
94 90 --140 168 136
10 12
1
H1
H2* HKOP HMP
135х4
b
65 683 1200 1383
1
d
39
---
14 1 16 1,5 190х6
565 525 85
1012 1570 1772
580 218 273
48
515 475
8
1137
140 14 1 --136 16 1,5
237 16 229 22
365 345 220 200
215
831 791 ---
462 422 650 780 740 8
219 187 16 1,5 ---
El. M-l actuator
240 220 600
200В 219 187 16 1,5 240х6 460 360 220 105 55 470 183 1062 1620 1822 305 1187 200 1585 --с КОФ 200Св 832
D0
6
---
832
250Св 991
n
792
---
--168
H
260 240
--114
150 705
DH
Weight, kg
1,5
695 655 1245 1205 610 570
---
1227 1757 2297 390 1367
---
997 905
* For explosion-proof electric actuators of JSC Tulaelectroprivod see pp. 63, 64.
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
59
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
OPERATING CONDITIONS Wedge gate valves, steel
Working media
20Л
12Х18Н9ТЛ
20ХНЗЛ, 20ГЛ
12Х18Н12М3ТЛ
Water, air, steam, ammonia1, Water, air, steam, Water, air, steam, 1 humid natural gas, oil ammonia , natural Water, air, steam, ammonia1, ammonia1, natural gas, products, hydrogen sulfidegas, oil, oil products, humid natural gas, oil oil, oil products, liquid containing media, liquid liquid and gaseous products, hydrogen sulfideand gaseous hydrocarbons, and gaseous hydrocarbon hydrocarbon media containing media, liquid petrochemical media media and other media, and other media nonand gaseous hydrocarbons, and other media where where corrosion rate of aggressive to steel 20Л. petrochemical media corrosion rate of steel steel 20ХНЗЛ, 20ГЛ Corrosion rate and other media where 12Х18Н9ТЛ is ≤ 0,1 mm/year ≤ 0,1 mm/year corrosion rate of steel is ≤ 0,1 mm/year 12Х18Н12М3ТЛ is ≤ 0,1 mm/year Gate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 MPa) according to ТУ 3741-006-07533604-01 – liquid chlorine according to GOST6718-93 and gaseous with moisture content ≤ 0,04 %
Working medium temperature
-40 °C to +425 °C
-60 °C to +565 °C
-60 °C to +425 °C
-60 °C to +565 °C
Operating conditions GOST 15150-69
Min.ambient temperature
-40 °С
-60 °С
-60 °С
-60 °С
MATERIAL OF MAIN PARTS №
Name of the part
31с577нж 31с977нж
31нж577нж 31нж977нж
30лс577нж1 30лс977нж1
31нж577нж1 31нж977нж1
1
Body
Steel 20Л
12Х18Н9ТЛ
20ХН3Л, 20ГЛ
12Х18Н12М3ТЛ
2
Bonnet
Steel 20, Steel 20Л
12Х18Н10Т, 12Х18Н9ТЛ
09Г2С, 20ХН3Л, 20ГЛ
10Х17Н13М2Т, 12Х18Н12М3ТЛ
3
Wedge
Steel 30Х13, Steel 20 with surfacing
12Х18Н10Т with surfacing
Steel 30Х13, Steel 09Г2С with surfacing
10Х17Н13М2Т with surfacing
4
Stem
Steel 30Х13
12Х18Н10Т
14Х17Н2, 30Х13
10Х17Н13М2Т
5
Nut
Steel 35
12Х18Н10Т
35Х, 20ХН3А
12Х18Н10Т
6
Pin
Steel 35Х
45Х14Н14В2М
35Х, 40Х, 20ХН3А
45Х14Н14В2М
7
Gasket
ТРГ
ТРГ
ТРГ
ТРГ
8
Flange
Steel 40Х
45Х14Н14В2М
Steel 40Х
45Х14Н14В2М
9 Bearing
Ball thrust bearing
10 Gearbox
Conic reducer
11 Electric actuator surfacing on body ring
See pp. 63 to 88 Type 20Х13
surfacing on wedge
60
PRODUCT CATALOG/FEBRUARY 2013
ЦН-6 ЦН-12М
WEDGE GATE VALVES
Type 20Х13
ЦН-6 ЦН-12М
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
WEDGE GATE VALVES WITH ELECTRIC Actuator PN 1,6; 2,5; 4,0; 6,3; 16,0 MPa Production and delivery according to Specification ТУ 3741-006-07533604-01, ТУ 3741-001-07533604-2008*
PN 25,0 MPa Production and delivery according to Specification ТУ 3741-006-07533604-01
Cam bush Support Insert Bearings Bushing
Gland flange Gland bushing Gland packing Stem Bonnet Gasket Wedge Ring Body
* In compliance with Specification of JSC AK Transneft Gate valve design can differ from the drawings, given in the Catalog (Design of the wedges see p. 31).
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
61
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
CONNECTING DIMENSIONS OF GATE VALVES FOR ELECTRIC AND MANUAL ActuatorS (GEARBOX) ACCORDING TO CKBA standard 062-2009 (ОСТ 26-07-793-73)
62
PRODUCT CATALOG/FEBRUARY 2013
WEDGE GATE VALVES
ELECTRIC ACTUATORS
80
100
ЗКЛП 80-6,3
ЗКЛП 100-6,3
PRODUCT CATALOG/FEBRUARY 2013
ЗКЛП 800-1,6
ЗКЛП 700-1,6
ЗКЛП 600-2,5
ЗКЛП 600-1,6
ЗКЛП 500-4,0
800
700
600
500
50
ЗКЛП 50-6,3
ЗКЛП 500-2,5
250
ЗКЛП 250-2,5
ЗКЛП 200-2,5
200
1,6
1,6
2,5
1,6
4,0
2,5
6,3
2,5
4,0
1,6
ЗКЛП 200-1,6
ЗКЛП 200-4,0
4,0
ЗКЛП 150-4,0
2,5
150
ЗКЛП 150-2,5
1,6
2,5
1,6
125
100
4,0
2,5
1,6
4,0
2,5
1,6
PN, MPa
ЗКЛП 150-1,6
ЗКЛП 125-1,6
ЗКЛП 100-2,5
ЗКЛП 100-4,0
ЗКЛП 80-4,0
80
100
ЗКЛП 100-1,6
ЗКЛП 80-2,5
80
50
DN
ЗКЛП 80-1,6
ЗКЛП 50-4,0
ЗКЛП 50-2,5
ЗКЛП 50-1,6
Gate valve designation
530
111
114
114
95
95
25
45
40
60
44
32
36
68
60
50
50
40
Time of full opening/ closing sec.
В-Д-09 (Н-Д-15)
В-Г-06 (Н-Г-06)
Б099.105-09М (Б099.104-15М)
Б099.103-06М (Б099.102-06М)
Б099.103-06М (Б099.102-06М)
Б099.099-05М1 (Б099.098-05М1)
В-Б1-05 (Н-Б1-05)
В-Г-06 (Н-Г-06)
ТЭ099.059-11М (ТЭ099.058-11М1)
Б099.101-06М (Б099.100-06М)
Б099.099-06М1 (Б099.098-06М1)
Б099.099-05М1 (Б099.098-05М1)
ТЭ099.059-11М (ТЭ099.058-11М1)
ТЭ099.059-05М (ТЭ099.058-05М1)
В-А2-11К (Н-А2-11К)
В-В-06 (Н-В-06)
В-Б1-06 (Н-Б1-06)
В-Б1-05 (Н-Б1-05)
В-А2-11К (Н-А2-11К)
В-А2-05K (Н-А2-05K)
Designation
2500-5000
1000-2500
1000-2500
100-300
60-100
250-630
100-300
60-100
25-60
10
40
40
50
24
48
50
24
Electric Actuator (Spec.ТУ 26 – 07 – 015 – 89) Frequency of Designation of the Output torque, rotation main N*m of the output shaft, design document rev./min
ELECTRIC ACTUATORS – MANUFACTURER JSC TULAELECTROPRIVOD
IEхdIIВТ4
Explosion protection
АИМ100L4 (АИРС100L4)
АИМ132МА4 (АИРС132S4)
АИМ132МА4 (АИРС132S4)
АИМ-А80В4 (АИРС80В4)
АИМ-А63А2 (АИР56В2)
АИМ100L4 (АИРС100L4)
АИМ-А80В4 (АИРС80В4)
АИМ-А63А2 (АИР56В2)
Designation
4,0 (4,25)
7,5 (8,5)
7,5 (8,5)
1,5 (1,7)
0,37 (0,25)
4,0 (4,25)
1,5 (1,7)
0,37 (0,25)
Capacity, kW
Electric motor
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
63
64
PRODUCT CATALOG/FEBRUARY 2013
ELECTRIC ACTUATORS
300
ЗКЛП 300-6,3
250
100
150
200
250
ЗКЛП 250-6,3
ЗКЛП 100-25,0
ЗКЛП 150-25,0
ЗКЛП 200-25,0
ЗКЛП 250-25,0
25,0
6,3
16,0
4,0
2,5
6,3
4,0
1,6
2,5
4,0
1,6
6,3
16,0
6,3
PN, MPa
162
41
35
19
45
43
83
90
52
69
83
69
60
90
78
68
60
44
33
22
18
15
24
Б099.103-05М (Б099.102-05М) Б099.105-08М (Б099.104-14М)
В-Д-08 (Н-Д-14)
Б099.101-11М (Б099.100-11М)
Б099.103-06М (Б099.102-06М)
Б099.101-12М (Б099.100-12М)
Б099.101-06М (Б099.100-06М)
Б099.101-11М (Б099.100-11М) Б099.101-06М (Б099.100-06М) Б099.099-06М1 (Б099.098-06М1)
Б099.099-05М1 (Б099.098-05М1)
В-Г-05 (Н-Г-05)
В-В-11 (Н-В-18)
В-Г-06 (Н-Г-06)
В-В-12 (Н-В-19)
В-В-06 (Н-В-06)
В-В-11 (Н-В-18) В-В-06 (Н-В-06) В-Б1-06 (Н-Б1-06)
В-Б1-05 (Н-Б1-05)
Designation
10
40
48
40
48
50
48
50
IEхdIIВТ4
Explosion protection
АИМ100L4 (АИРС100L4)
АИМ132МА4 (АИРС132S4)
АИМ100L4 (АИРС100L4)
АИМ132МА4 (АИРС132S4)
4,0 (4,25)
7,5 (8,5)
4,0 (4,25)
7,5 (8,5)
4,0 (4,25)
1,5 (1,7)
АИМ-А80В4 (АИРС80В4)
АИМ100L4 (АИРС100L4)
4,0 (4,25)
1,5 (1,7)
Capacity, kW
АИМ100L4 (АИРС100L4)
АИМ-А80В4 (АИРС80В4)
Designation
Electric motor
Manufacturer of electric actuators: JSC Tulaelectroprivod, Address: 1, Building A, Zavodskaya str.., 301114, Plekhanovo settlement, Tula area, Leninsky region, Russia Tel +7(4876) 796673, 796716 Fax +7(4876) 796717, 796418 E-mail: privod@tula.net; www.tulaprivod.ru
25000-50000
1000-2500
630-1000
1000-2500
630-1000
250-630
100-300
250-630
630-1000
100-300
Electric Actuator (Spec.ТУ 26 – 07 – 015 – 89) Frequency of Designation of the rotation Output torque, main of the output N*m design document shaft, rev./min
Note: depending on operation conditions one can use electric actuators as explosion-proof, as of common industrial use. Data in parentheses are for non-explosion-proof actuators.
200
ЗКЛП 200-16,0
ЗКЛП 400-4,0
400
300
ЗКЛП 300-4,0
ЗКЛП 400-2,5
500
ЗКЛП 500-1,6
300
ЗКЛП 300-1,6
300
250
ЗКЛП 250-1,6
ЗКЛП 300-2,5
200
ЗКЛП 200-6,3
250
150
ЗКЛП 150-16,0
ЗКЛП 250-4,0
100
ЗКЛП 100-16,0
400
80
ЗКЛП 80-16,0
ЗКЛП 400-1,6
50
ЗКЛП 50-16,0
350
150
ЗКЛП 150-6,3
ЗКЛП 350-1,6
DN
Gate valve designation
Time of full opening/ closing sec.
ELECTRIC ACTUATORS – MANUFACTURER JSC TULAELECTROPRIVOD (cont.)
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
ELECTRIC ACTUATORS
100
150
50
80
ЗКЛП 100-6,3
ЗКЛП 150-6,3
ЗКЛП 50-16,0
ЗКЛП 80-16,0
200
250
250
300
ЗКЛП 200-6,3
ЗКЛП 250-2,5
ЗКЛП 250-1,6
ЗКЛП 300-1,6
ЗКЛП 150-16,0
150
80
ЗКЛП 80-6,3
ЗКЛП 100-16,0
50
ЗКЛП 50-6,3
ЗКЛП 200-2,5
PRODUCT CATALOG/FEBRUARY 2013
65
1,6
1,6
2,5
6,3
16,0
6,3
2,5
4,0
ЗКЛП 200-4,0
200
1,6
ЗКЛП 200-1,6
2,5
1,6
4,0
2,5
4,0
150
125
100
4,0
ЗКЛП 150-4,0
ЗКЛП 150-2,5
ЗКЛП 150-1,6
ЗКЛП 125-1,6
ЗКЛП 100-4,0
ЗКЛП 100-2,5
ЗКЛП 80-4,0
80
100
ЗКЛП 100-1,6
2,5
1,6
80
ЗКЛП 80-1,6
ЗКЛП 80-2,5
4,0
ЗКЛП 50-4,0
2,5
ЗКЛП 50-2,5
50
1,6
DN
ЗКЛП 50-1,6
Gate valve designation
PN, MPa
55
58
120
44
47
50
35
17
30
26
50
40
44
93
44
34
43
65
60
50
60
50
40
Time of full opening/ closing sec.
ЭВИМ 11.3В
ЭВИМ 5.4Б
ЭВИМ 5.13В
ЭВИМ 11.27В
ЭВИМ 11.26В
ЭВИМ 5.3Б
ЭВИМ 5.4Б
ЭВИМ ПВ-А2
ЭВИМ 5.4Б
ЭВИМ 5.3Б
ЭВИМ 5.4Б
ЭВИМ ПВ-А2
Designation
К5-41.60.00.000-50
К5-44.30.00.000-13
К5-44.30.00.000-25
К5-41.60.00.000-35
К5-41.60.00.000-34
К5-44.30.00.000-12
К5-44.30.00.000-13
К5-236.00.00.000-01
К5-44.30.00.000-13
К5-44.30.00.000-12
К5-44.30.00.000-13
К5-236.00.00.000-01
Designation of the main design document
160-400
80-200
160-400
390-620
500-800
120-300
80-200
51-80
80-200
120-300
80-200
51-85
Output torque, N*m
24
48
24
60
40
24
48
25
48
24
48
25
Frequency of rotation of the output shaft, rev./min
Electric Actuator (Spec.ТУ 26 – 07 – 015 – 89)
ELECTRIC ACTUATORS – MANUFACTURER FSUE UPPO (Ufa Instrument-making Industrial Enterprise)
5,5
1,5
4
1,5
0,37
1,5
0,37
Capacity, kW SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
66
PRODUCT CATALOG/FEBRUARY 2013
ELECTRIC ACTUATORS
400
300
400
300
500
250
300
400
200
250
100
150
200
250
500
500
600
600
600
700
800
ЗКЛП 400-1,6
ЗКЛП 300-2,5
ЗКЛП 400-2,5
ЗКЛП 300-6,3
ЗКЛП 500-1,6
ЗКЛП 250-4,0
ЗКЛП 300-4,0
ЗКЛП 400-4,0
ЗКЛП 200-16,0
ЗКЛП 250-6,3
ЗКЛП 100-25,0
ЗКЛП 150-25,0
ЗКЛП 200-25,0
ЗКЛП 250-25,0
ЗКЛП 500-2,5
ЗКЛП 500-4,0
ЗКЛП 600-1,6
ЗКЛП 600-2,5
ЗКЛП 600-4,0
ЗКЛП 700-1,6
ЗКЛП 800-1,6
1,6
1,6
4,0
2,5
1,6
4,0
2,5
25,0
25,0
25,0
25,0
6,3
16,0
4,0
4,0
4,0
1,6
6,3
2,5
2,5
1,6
1,6
265
317
531
325
217
270
180
135
116
99
23
54
129
157
83
48
116
62
107
55
71
63
Time of full opening/ closing sec.
ЭВИМ 11.6Д
ЭВИМ 13.2Г
ЭВИМ 13.1Г
ЭВИМ 13.2Г
ЭВИМ 13.3Г
ЭВИМ 13.2Г
ЭВИМ 13.3Г
ЭВИМ 11.6Д
ЭВИМ 13.2Г
ЭВИМ 11.2В
ЭВИМ 13.2Г
ЭВИМ 11.26В
ЭВИМ 11.27В
ЭВИМ 11.2В
ЭВИМ 11.27В
Designation
Note: if the connecting dimensions of electric actuators are not comply with gate valves ends, adapter is used.
350
DN
ЗКЛП 350-1,6
Gate valve designation
PN, MPa
2640-4000
1500-2500
3000-5000
1500-2500
1000-1800
1500-2500
1000-1800
2640-4000
1500-2500
700-1100
1500-2500
1000-1800
500-800
390-620
700-1100
390-620
Output torque, N*m
12
14
7
14
21
14
21
12
14
40
14
21
40
60
40
60
Frequency of rotation of the output shaft, rev./min
5,5
4
5,5
4
Capacity, kW
Manufacturer of electric actuators: FSUE UPPO Address: 30, 50 years of USSR str., Ufa 450071, Russia, Bashkortastan Republic Tel +7(347) 2327758, 2328900, +7Fax (347) 2321076, 2328656. www.uppo.ru Exclusive representative: NGC Ltd. Address: 16, Building 1, 2-nd Yuzhnoportovy pr., Moscow, 115088, Russia www.ngcomplect.ru
К5-41.60.00.000-32
К5-41.70.00.000-16
К5-41.70.00.000-15
К5-41.70.00.000-16
К5-41.70.00.000-02
К5-41.70.00.000-16
К5-41.70.00.000-02
К5-41.60.00.000-32
К5-41.70.00.000-16
К5-41.60.00.000-49
К5-41.70.00.000-16
К5-41.70.00.000-16
К5-41.70.00.000-02
К5-41.60.00.000-34
К5-41.60.00.000-35
К5-41.60.00.000-49
К5-41.60.00.000-35
Designation of the main design document
Electric Actuator (Spec.ТУ 26 – 07 – 015 – 89)
ELECTRIC ACTUATORS – MANUFACTURER FSUE UPPO (Ufa Instrument-making Industrial Enterprise) (cont.)
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
990
60
70
70
140
170
300
530
980
800
60
70
70
140
290
ЗКЛП 50-2,5
ЗКЛП 80-2,5
ЗКЛП 100-2,5
ЗКЛП 150-2,5
ЗКЛП 200-2,5
ЗКЛП 250-2,5
ЗКЛП 300-2,5
ЗКЛП 300-6,3
ЗКЛП 400-2,5
ЗКЛП 50-4,0
ЗКЛП 80-4,0
ЗКЛП 100-4,0
ЗКЛП 150-4,0
ЗКЛП 200-4,0
350
ЗКЛП 300-1,6
ЗКЛП 500-1,6
170
ЗКЛП 250-1,6
480
130
ЗКЛП 200-1,6
ЗКЛП 400-1,6
70
100
65
ЗКЛП 100-1,6
ЗКЛП 150-1,6
65
ЗКЛП 80-1,6
ЗКЛП 125-1,6
60
ЗКЛП 50-1,6
Designation
Max torque, N*m
ELECTRIC ACTUATORS
50
24
48
50
24
48
50
24
Frequency of rotation of the output shaft, rev./min
PRODUCT CATALOG/FEBRUARY 2013
67 Tr 30х6
Tr 30х6
Tr 24х5
Tr 24х5
Tr 20х4
Tr 40х6
Tr 50х8
Tr 40х6
Tr 40х6
Tr 30х6
Tr 30х6
Tr 24х5
Tr 24х5
Tr 20х4
Tr 50х8
Tr 40х6
Tr 40х6
Tr 30х6
Tr 30х6
Tr 30х6
Tr 24х5
Tr 24х5
Tr 24х5
Tr 20х4
Screw diameter
37
27
24
20
16
71
41
55
48
37
27
24
20
17
66
71
54
48
36
28
27
24
20
16
Number of stem rotation
222
162
120
100
64
426
328
340
288
222
162
120
100
68
530
426
324
288
216
165
135
120
100
64
Stem stroke, mm
44
32
60
50
40
90
50
69
60
32
60
50
40
83
90
68
60
44
34
68
60
50
40
Тип Б
Тип Б
Тип А
Тип А
Тип А
Тип В
Тип В
Тип В
Тип В
Тип Б
Тип Б
Тип А
Тип А
Тип А
Тип В
Тип В
Тип В
Тип Б
Тип Б
Тип Б
Тип А
Тип А
Тип А
Тип А
Time of full Connecting opening/ dimensions closing acc. to type sec.
ELECTRIC ACTUATORS – MANUFACTURER ABS AUTOMATION, JSC
ПЭМ2-В7 630 50 216 М IIBT4
ПЭМ-В14 630 50 216М ПЭМ-В15 630 50 216 У
ПЭМ-Б5М
ПЭМ-Б5М
ПЭМ-А11
ПЭМ-А11
ПЭМ-А3
ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4
ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4
ПЭМ-А11-IIВТ4, ПЭМ2-А11-IIВТ4
ПЭМ-А11-IIВТ4, ПЭМ2-А11-IIВТ4
ПЭМ-А3-IIВТ4, ПЭМ2-А3-IIВТ4
ПЭМ2-В15 1000 50 216 М IIBT4
ПЭМ2-В7 630 50 216 М IIBT4
ПЭМ-В14 630 50 216М ПЭМ-В15 630 50 216 У
ПЭМ-В46 1000 50 216М ПЭМ-В47 1000 50 216 У
ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4
ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4
ПЭМ-А11-IIВТ4, ПЭМ2-А11-IIВТ4
ПЭМ-А11-IIВТ4, ПЭМ2-А11-IIВТ4
ПЭМ-Б5М
ПЭМ-Б5М
ПЭМ-А11
ПЭМ-А11
ПЭМ-А3-IIВТ4, ПЭМ2-А3-IIВТ4
ПЭМ2-В15 1000 50 216 М IIBT4
ПЭМ-В46 1000 50 216М ПЭМ-В47 1000 50 216 У ПЭМ-А3
ПЭМ2-В7 630 50 216 М IIBT4
ПЭМ2-В7 630 50 216 М IIBT4
ПЭМ-В14 630 50 216 М ПЭМ-В15 630 50 216 У ПЭМ-В14 630 50 216М ПЭМ-В15 630 50 216 У
ПЭМ-Б7-IIВТ4, ПЭМ2-Б7-IIВТ4
ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4
ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4
ПЭМ-А11-IIВТ4, ПЭМ2-А11-IIВТ4
ПЭМ-А3-IIВТ4, ПЭМ2-А3-IIВТ4
ПЭМ-А3-IIВТ4, ПЭМ2-А3-IIВТ4
ПЭМ-А3-IIВТ4, ПЭМ2-А3-IIВТ4
Explosion-proof actuator
ПЭМ-Б7М
ПЭМ-Б5М
ПЭМ-Б5М
ПЭМ-А11
ПЭМ-А3
ПЭМ-А3
ПЭМ-А3
Actuator for general industrial use
1,1
0,25
0,18
4
1,1
0,25
0,18
4
1,1
0,25
0,18
Capacity, kW SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
68
PRODUCT CATALOG/FEBRUARY 2013
ELECTRIC ACTUATORS
450
150
230
280
700
880
ЗКЛП 350-1,6
ЗКЛП 50-16,0
ЗКЛП 80-16,0
ЗКЛП 100-16,0
ЗКЛП 150-16,0
ЗКЛП 100-25,0
48
50
48
50
24
48
Tr 40х6
Tr 30х6
Tr 40х6
Tr 30х6
Tr 30х6
Tr 24х5
Tr 24х5
Tr 40х6
Tr 40х6
Screw diameter
15
30
20
14
11,5
63
36
37
28
21
18
16
57
48
Number of stem rotation
121
180
120
84
69
376
288
222
168
126
90
80
340
288
Stem stroke, mm
Note: Depending on operation conditions one can use as explosion-proof actuators, as actuators for general industrial use. By default actuators with one switch on the input are supplied. E.g., records when ordering: Actuator ПЭМ-А0 IIВТ4 У2 ЯЛБИ.421312.014ТУ
850
ЗКЛП 250-6,3
165
ЗКЛП 100-6,3
460
75
ЗКЛП 80-6,3
ЗКЛП 200-6,3
65
ЗКЛП 50-6,3
220
780
ЗКЛП 300-4,0
ЗКЛП 150-6,3
510
ЗКЛП 250-4,0
Designation
Frequency of Max torque, rotation N*m of the output shaft, rev./min
Тип В
Тип Б
Тип В
Тип Б
Тип А
Тип В
ПЭМ-В42 1000 50 36М ПЭМ-В43 1000 50 36 У
ПЭМ-Б5М
ПЭМ-В14 630 50 216М ПЭМ-В15 630 50 216У
ПЭМ-Б5М
ПЭМ-А11
ПЭМ-А3
ПЭМ2-В13 1000 50 36 М IIBT4
ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4
ПЭМ2-В7 630 50 216 М IIBT4
ПЭМ-Б5-IIВТ4, ПЭМ2-Б5-IIВТ4
ПЭМ-А11-IIВТ4, ПЭМ2-А11-IIВТ4
ПЭМ-А3-IIВТ4, ПЭМ2-А3-IIВТ4
ПЭМ2-В15 1000 50 216 М IIBT4
ПЭМ2-В7 630 50 216 М IIBT4
ПЭМ-В14 630 50 216М ПЭМ-В15 630 50 216 У ПЭМ-В46 1000 50 216М ПЭМ-В47 1000 50 216 У
Explosion-proof actuator
Actuator for general industrial use
4
1,1
4
1,1
0,25
0,18
4
Capacity, kW
Manufacturer of electric actuators: JSC ABS-Automation Address: 1, Yakovleva str., Cheboksary, 428020, Russia Tel +7 (8352) 305269, 305221, Tel/fax +7 (8352) 305111, 201549 E-mail: pavlov@zeim.ru; ops@zeim.ru; www.zeim.ru
19
39
24
18
15
79
45
44
34
25
45
40
69
60
Time of full Connecting opening/ dimensions closing acc. to type sec.
ELECTRIC ACTUATORS – MANUFACTURER ABS AUTOMATION, JSC (cont.)
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
ELECTRIC ACTUATORS
PRODUCT CATALOG/FEBRUARY 2013
400
ЗКЛП 400-2,5
300
300
ЗКЛП 300-2,5
ЗКЛП 300-6,3
250
ЗКЛП 250-2,5
500
ЗКЛП 500-1,6
200
400
ЗКЛП 400-1,6
ЗКЛП 200-2,5
350
ЗКЛП 350-1,6
150
300
ЗКЛП 300-1,6
ЗКЛП 150-2,5
250
ЗКЛП 250-1,6
100
200
ЗКЛП 200-1,6
ЗКЛП 100-2,5
150
ЗКЛП 150-1,6
80
125
ЗКЛП 125-1,6
ЗКЛП 80-2,5
100
ЗКЛП 100-1,6
50
80
ЗКЛП 80-1,6
ЗКЛП 50-2,5
50
DN
ЗКЛП 50-1,6
Designation
6,3
2,5
1,6
PN, MPa
800
800
530
300
170
140
70
60
990
480
450
350
170
130
75
70
65
60
Specified torque, N*m
Tr 50x8
Tr 40x6
Tr 30x6
Tr 24x5
Tr 20x4
Tr 50x8
Tr 40x6
Tr 30x6
Tr 24x5
Tr 20x4
Screw diameter
42
71
55
48
37
27
24
20
17
66
71
63
54
48
36
28
27
24
20
16
Number of stem rotation
Gate valve characteristics
328
426
340
288
222
162
120
100
68
530
426
376
324
288
216
165
135
120
100
64
Stem stroke, mm
В
Б
А
В
Б
А
Depends on actuator's speed and number of revolutions of valve's stroke
Connecting Time of dimensions opening/ acc. to closing types sec.
4-180 rev./min
The speed of output shaft, rev/ min
ELECTRIC ACTUATORS – MANUFACTURER AUMA Riester GmbH & Co. KG
1000
500
250
120
2000
1000
500
250
120
SA 16.2/ SAEXC 16.2
SA 14.6/ SAEXC 14.6
SA 14.2/ SAEXC 14.2
SA 10.2/ SAEXC 10.2
SA 25.2/ SAEXC 25.2
SA 16.2/ SAEXC 16.2
SA 14.6/ SAEXC 14.6
SA 14.2/ SAEXC 14.2
SA 10.2/ SAEXC 10.2
≤ 94
≤ 60
≤ 55
≤ 29
≤ 90
≤ 14
≤ 60
≤ 55
≤ 29
Type Actuator's Max torque, (general industrial weight, N*m use/explosionkg proof)
Electric actuator characteristics Max current, A
depends depends on on actuator's actuator's speed and speed and type type 0,09 ÷ 7,5 kW 0,4 ÷ 45 А
Electric motor capacity
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
69
70
PRODUCT CATALOG/FEBRUARY 2013
200
ЗКЛП 200-4,0
ELECTRIC ACTUATORS
200
250
50
80
300
ЗКЛП 200-6,3
ЗКЛП 250-6,3
ЗКЛП 50-16,0
ЗКЛП 80-16,0
ЗКЛП 300-6,3
6,3
16,0
150
ЗКЛП 150-6,3
800
230
150
850
460
170
190
100
ЗКЛП 100-6,3
6,3
75
80
ЗКЛП 80-6,3
2430
1460
780
510
290
140
Tr 50x8
Tr 30x6
Tr 44x8
Tr 40x6
Tr 30x6
Tr 24x5
Tr 60x8
Tr 50x8
Tr 40x6
Tr 30x6
Tr 24x5
Tr 20x4
60
70
Tr 60x8
Screw diameter
1200
Specified torque, N*m
65
500
4,0
2,5
PN, MPa
ЗКЛП 50-6,3
ЗКЛП 500-4,0
400
150
ЗКЛП 150-4,0
ЗКЛП 400-4,0
100
ЗКЛП 100-4,0
300
80
ЗКЛП 80-4,0
ЗКЛП 300-4,0
50
ЗКЛП 50-4,0
250
500
ЗКЛП 500-2,5
ЗКЛП 250-4,0
DN
Designation
42
14
11,5
36
37
28
21
18
16
63
54
57
48
37
27
24
20
16
63
Number of stem rotation
Gate valve characteristics
335
84
69
288
222
168
126
90
80
505
435
340
288
222
162
120
100
64
505
Stem stroke, mm
В
Б
В
Б
А
Г
В
Б
А
Г
Depends on actuator's speed and number of revolutions of valve's stroke
Connecting Time of dimensions opening/ acc. to closing types sec.
4-180
Мах 22,5
Мах 32
4-180
Мах 32
The speed of output shaft, rev/ min
1000
250
1000
250
120
4000
2000
1000
500
250
120
2000
Max torque, N*m
SA 16.2/ SAEXC 16.2
SA 14.2/ SAEXC 14.2
SA 16.2/ SAEXC 16.2
SA 14.2/ SAEXC 14.2
SA 10.2/ SAEXC 10.2
SA 14.6/GK30.2 / SAEXC 14.6/GK30.2
SA 14.6/GK25.2 / SAEXC 14.6/GK25.2
SA 16.2 / SAEXC 16.2
SA 14.6 / SAEXC 14.6
SA 14.2/ SAEXC 14.2
SA 10.2/ SAEXC 10.2
SA 14.6/GK25.2 / SAEXC 14.6/GK25.2
≤ 94
≤ 55
≤ 94
≤ 55
≤ 29
≤ 170
≤ 120
≤ 94
≤ 60
≤ 55
≤ 29
≤ 120
Max current, A
depends on depends on actuator's actuator's speed and speed and type type 0,09 ÷ 7,5 0,4 ÷ 45 А kW
Type Actuator's Electric (general industrial weight, motor use/explosion-proof) kg capacity
Electric actuator characteristics
ELECTRIC ACTUATORS – MANUFACTURER AUMA Riester GmbH & Co. KG (cont.)
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
150
200
250
100
150
200
250
ЗКЛП 150-16,0
ЗКЛП 200-16,0
ЗКЛП 250-16,0
ЗКЛП 100-25,0
ЗКЛП 150-25,0
ЗКЛП 200-25,0
ЗКЛП 250-25,0
ELECTRIC ACTUATORS
1,6
700
800
ЗКЛП 700-1,6
ЗКЛП 800-1,6
2850
1980
3060
1400
1300
3800
2410
2240
880
2450
2050
700
280
Specified torque, N*m
Tr 80x16
Tr 65x10
Tr 60x8
Tr 65x10
Tr 60x8
Tr 44x8
Tr 65x10
Tr 60x8
Tr 40x6
Tr 30x6
Screw diameter
53
74
62
76
27
23
15
33
29
31
20
Number of stem rotation
840
737
613
610
266
218
181
121
330
230
185
120
Stem stroke, mm
Distributor of AUMA electric actuators in Russia and Belarus – Privod Service Ltd. 1a, Smyshlyaevskay road, Business Center Zhiguli, office 56, Samara, 443050, Russia Tel +7 (846) 977-80-52, 205-13-19, 977-80-53
1,6
4,0
2,5
1,6
25,0
16,0
ЗКЛП 600-4,0
ЗКЛП 600-2,5
600
100
ЗКЛП 100-16,0
ЗКЛП 600-1,6
DN
Designation
PN, MPa
Gate valve characteristics
Д
Г
Д
Г
В
Г
В
Б
Depends on actuator's speed and number of revolutions of valve's stroke
Connecting Time of dimensions opening/ acc. to closing types sec.
4-90
Мах 22,5
4-180
Мах 22,5
4-180
The speed of output shaft, rev/ min
4000
2000
4000
1000
4000
1000
500
Max torque, N*m
SA 30.2 / SAEXC 30.2
SA 25.2 / SAEXC 25.2
SA 14.6 / GK30.2 / SAEXC 14.6/GK30.2
SA 16.2 / SAEXC 16.2
SA 14.6 / GK30.2 / SAEXC 14.6 / GK30.2
SA 16.2 / SAEXC 16.2
SA 14.6 / SAEXC 14.6
≤ 170
≤ 94
≤ 170
≤ 94
≤ 60
Max current, A
depends on depends on actuator's actuator's speed and speed and type type 0,09 ÷ 7,5 0,4 ÷ 45 А kW
Actuator's Electric Type motor (general industrial weight, kg capacity use/explosion-proof)
Electric actuator characteristics
ELECTRIC ACTUATORS – MANUFACTURER AUMA Riester GmbH & Co. KG (cont.)
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
PRODUCT CATALOG/FEBRUARY 2013
71
72
PRODUCT CATALOG/FEBRUARY 2013
ELECTRIC ACTUATORS
150
125
100
80
50
DN
ЗКЛП 150-4,0
ЗКЛП 150-6,3
ЗКЛП 150-16,0
ЗКЛП 150-25,0
4.0
6.3
16.0
25.0
ЗКЛП 100-25,0
25.0
ЗКЛП 150-2,5
ЗКЛП 100-16,0
16.0
2.5
ЗКЛП 100-6,3
6.3
ЗКЛП 150-1,6
ЗКЛП 100-4,0
4.0
1.6
ЗКЛП 100-2,5
2.5
ЗКЛП 125-1,6
ЗКЛП 100-1,6
1.6
1.6
ЗКЛП 80-16,0
16.0
ЗКЛП 80-2,5
2.5
ЗКЛП 80-6,3
ЗКЛП 80-1,6
1.6
6.3
ЗКЛП 50-16,0
16.0
ЗКЛП 80-4,0
ЗКЛП 50-6,3
6.3
4.0
ЗКЛП 50-4,0
ЗКЛП 50-2,5
2.5
4.0
ЗКЛП 50-1,6
Valve designation
1.6
PN, MPa
Г
В
Б
А
В
Б
А
Б
А
Б
А
2240
700
220
140
140
75
70
880
280
165
70
70
65
230
75
70
70
65
150
65
60
Tr 60х8
Tr 40х6
Tr 30х6
Tr 24х5
Tr 44х8
Tr 30х6
Tr 24х5
Tr 30х6
Tr 24х5
Tr 30х6
Tr 24х5
Tr 20х4
Connection type in compliance with Max torque CKBA standard Stem screw N∙m 062-2009 (ОСТ 26-07-793-73
23/181
31/185
28/168
27/162
30/175
27/135
15/121
20/120
21/126
24/120
14/84
18/90
20/100
11,5/69
16/80
16/64
Number of revolutions of stem bushing/ stem stroke
ТОМПРИН Г.2500(4000).7,5(15).ХХХ
ТОМПРИН В.1000.20(48).ХХХ
ТОМПРИН Б.300.20(40).ХХХ+Кат 018
ТОМПРИН Б.150.40.ХХХ+Кат 018
ГУСАР М.В.И12.100.28.ХХХ
ТОМПРИН В.1000.20(48).ХХХ
ТОМПРИН Б.300.20(40).ХХХ+Кат 018
ГУСАР М.В.И12.100.28.ХХХ
ТОМПРИН Б.300.20(40).ХХХ +Кат 018
ГУСАР М.В.И12.100.28.ХХХ
ТОМПРИН Б.300.20(40).ХХХ+Кат 018
ГУСАР М.В.И12.100.28.ХХХ
Actuator designation
ELECTRIC ACTUATORS – MANUFACTURER NPO SIBERIAN MACHINOSTROITEL
1,5/4,5 (4,0/10,5)
1,5/4,5 (4,0/10,5)
0,55/1,7 (1,1/2,6)
0,55/2,5
0,25/1,1
1,5/4,5 (4,0/10,5)
0,55/1,7 (1,1/2,6)
0,25/1,1
0,55/1,7 (1,1/2,6)
0,25/1,1
0,55/1,7 (1,1/2,6)
0,25/1,1
Nominal capacity, kW / current, А, at nominal capacity
184 (92)
93 (39)
42(21)
41
45
58
45 (23)
60 (30)
63 (31,5)
52
42(21)
39
43
18(10)
35
Time of full closing of the valve
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
ELECTRIC ACTUATORS
ЗКЛП 300-4,0
ЗКЛП 300-6,3
4.0
6,3
ЗКЛП 600-4,0
4.0
PRODUCT CATALOG/FEBRUARY 2013
ЗКЛП 800-1,6
Д
Г
В
Г
В
Д
Г
В
Б
Г
В
2850
1980
3060
1400
1300
2430
1300
990
1460
800
480
450
800
780
530
350
3800
2450
850
510
300
170
2410
2050
Tr 80х16
Tr 65х10
Tr 65х10
Tr 60x8
Tr 50х8
Tr 40х6
Tr 50х8
Tr 40х6
Tr 65х10
Tr 44х8
Tr 40х6
Tr 30х6
Tr 60х8
Tr 40х6
Tr 30х6
Note: electric actuators Томприн series with connections of B type are fitted with adapters. Electric actuators could be supplied with marking of explosion protection 1ExdllВТ4 or 2ExdllВТ3.
1.6
ЗКЛП 600-2,5
2.5
800
ЗКЛП 600-1,6
1.6
ЗКЛП 700-1,6
ЗКЛП 500-4,0
1.6
ЗКЛП 500-2,5
ЗКЛП 500-1,6
1.6
4.0
ЗКЛП 400-4,0
4.0
2.5
ЗКЛП 400-2,5
ЗКЛП 400-1,6
2.5
1.6
ЗКЛП 350-1,6
ЗКЛП 300-2,5
2.5
1.6
ЗКЛП 300-1,6
1.6
ЗКЛП 250-4,0
4.0
ЗКЛП 250-25,0
ЗКЛП 250-2,5
2.5
25.0
ЗКЛП 250-1,6
1.6
ЗКЛП 250-16,0
ЗКЛП 200-25,0
25.0
ЗКЛП 250-6,3
ЗКЛП 200-16,0
6.3
460
ЗКЛП 200-6,3
6.3
16.0
16.0
290
ЗКЛП 200-4,0
4.0
Б
ЗКЛП 200-2,5
170
ЗКЛП 200-1,6
2.5
Valve designation
1.6
700
600
500
400
350
300
250
200
DN
PN, MPa
Connection type in compliance with Max torque CKBA standard Stem screw N∙m 062-2009 (ОСТ 26-07-793-73 130
ТОМПРИН Д.7000.12.ХХХ
53/840
5,5/12,0
1,5/4,5
4,0/10,5
1,5/4,5
1,5/4,5(4,0/10,5)
1,5/4,5
1,5/4,5(4,0/10,5)
1,5/5,0
1,5/4,5(4,0/10,5)
1,5/5,0
5,5/12,0
1,5/4,5
1,5/4,5(4,0/10,5)
1,5/5,0
0,55/1,7(1,1/2,6)
1,5/4,5
1,5/4,5(4,0/10,5)
1,5/5,0
0,55/1,7(1,1/2,6)
0,55/2,5
Nominal capacity, kW / current, А, at nominal capacity
Manufacturer of electric actuators: NPO Siberian Machinostroitel (Sibmach) Address: 33, building 1, Vysotsky str., Tomsk, 634040, Russia Tel +7(3822) 633986, 633885, 63398 Fax +7(3822) 633889, 633987; www.nposibmach.ru
ТОМПРИН Г.2500.7,5.ХХХ
ТОМПРИН Г.4000.15.ХХХ
ТОМПРИН Г.2500.7,5.ХХХ
ТОМПРИН В.1000.20(48).ХХХ
ТОМПРИН Г.2500.7,5.ХХХ
ТОМПРИН В.1000.20(48).ХХХ
ТОМПРИН В.500.40.ХХХ
ТОМПРИН В.1000.20(48).ХХХ
ТОМПРИН В.500.40.ХХХ
ТОМПРИН Д.7000.12.ХХХ
ТОМПРИН Г.2500(4000).7,5(15).ХХХ
ТОМПРИН В.1000.20(48).ХХХ
ТОМПРИН В.500.40.ХХХ
ТОМПРИН Б.300.20(40).ХХХ+Кат 018
ТОМПРИН Г.2500.7,5.ХХХ
ТОМПРИН Г.2500(4000).7,5(15).ХХХ
ТОМПРИН В.500.40.ХХХ
ТОМПРИН Б.300.20(40).ХХХ+Кат 018
ТОМПРИН Б.150.40.ХХХ+Кат 018
Actuator designation
74/737
62/613
76/610
63/505
66/530
54/435
71/426
63/376
42/335
55/340
55/340
54/324
27/266
33/330
36/288
48/288
27/218
22/215
37/222
Number of revolutions of stem bushing/ stem stroke 36/216
ELECTRIC ACTUATORS – MANUFACTURER NPO SIBERIAN MACHINOSTROITEL (cont.)
256
592
248
608
528
198 (75)
440
216 (90)
107
95
126 (53)
165 (69)
81
135
264 (132)
108 (45)
144(60)
72
144 (72)
216
232 (116)
56
112 (56)
54
Time of full closing of the valve SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
73
74
PRODUCT CATALOG/FEBRUARY 2013
ELECTRIC ACTUATORS
50
80
100
ЗКЛП 50-4,0
ЗКЛП 80-4,0
ЗКЛП 100-4,0
80
400
ЗКЛП 400-2,5
ЗКЛП 80-6,3
300
ЗКЛП 300-2,5
50
250
ЗКЛП 250-2,5
ЗКЛП 50-6,3
200
ЗКЛП 200-2,5
400
150
ЗКЛП 150-2,5
ЗКЛП 400-4,0
100
ЗКЛП 100-2,5
300
80
ЗКЛП 80-2,5
ЗКЛП 300-4,0
50
ЗКЛП 50-2,5
250
500
ЗКЛП 500-1,6
ЗКЛП 250-4,0
400
ЗКЛП 400-1,6
150
350
ЗКЛП 350-1,6
200
300
ЗКЛП 300-1,6
ЗКЛП 150-4,0
250
ЗКЛП 250-1,6
ЗКЛП 200-4,0
150
125
ЗКЛП 125-1,6
200
100
ЗКЛП 100-1,6
ЗКЛП 150-1,6
80
ЗКЛП 80-1,6
ЗКЛП 200-1,6
50
DN
ЗКЛП 50-1,6
Designation
6,3
4,0
2,5
1,6
PN, MPa
75
65
1460
780
510
290
140
70
60
800
530
300
170
140
70
60
990
480
450
350
170
100
75
70
65
60
Required torque, N*m
Тг 24х5
Тг 50х8
Тг 40х6
Тг 30х6
Тг 24х5
Тг 20х4
Тг 40х6
Тг 30х6
Тг 24х5
Тг 20х4
Тг 50х8
Тг 40х6
Тг 30х6
Тг 24х5
Тг 20х4
Screw diameter
Valve parameters
18
16
55
48
37
27
24
20
16
72
55
48
37
27
24
20
17
66
71
63
54
48
36
30
27
24
20
16
90
80
435
340
288
222
162
120
100
64
426
340
288
222
162
120
100
68
530
426
376
324
288
216
175
135
120
100
64
А
Г
В
Б
А
В
Б
А
В
Б
А
36
32
83
66
58
44
41
48
40
32
86
66
58
35
32
48
40
32
99
85
76
65
72
43
36
54
48
40
32
Connection Number of Время Stem stroke, type to ОСТ stem откр./ mm (branch revolutions закр., с standard)
ELECTRIC ACTUATORS – MANUFACTURER EIM Company Inc.
30
40
50
40
30
50
40
50
30
40
50
40
50
30
Time of opening/ closing, sec
80
1706
923
684
435
185
80
923
684
435
185
156
80
1154
684
435
185
156
80
Output shaft speed, rev/ min
123
2472
1459
1150
692
293
123
1459
1150
692
293
251
123
80
123
1817
1150
692
293
251
123
Starting (breakaway) torque, N*m
1C N A -5
1C N F -5
4M S N -5
3L U K -5
2K S G -5
2J S G -5
2F R G -5
1C N A -5
3L U K -5
2K S G -5
2J S G -5
2F R G -5
2F S G -5
1C N A -5
3L T K -5
2K S G -5
2J S G -5
2F S G -5
1С N A -5
Type
EIM electric actuators parameters
57
186
125
102
79
73
57
125
102
79
73
57
125
102
79
73
57
Actuator's weight, kg
0,61
7,09
6,21
5,59
2,71
1,42
0,61
6,21
5,59
2,71
1,42
0,61
5,59
2,71
1,42
0,61
Motor capacity, kW
3,4
83,3
55,2
47,5
31,1
10,9
3,4
55,2
47,5
31,1
10,9
3,4
47,5
31,1
10,9
3,4
Max current, А
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
250
ЗКЛП 250-6,3
ELECTRIC ACTUATORS
1,6
700
250
ЗКЛП 700-1,6
ЗКЛП 250-16,0
PRODUCT CATALOG/FEBRUARY 2013
2450
1980
3060
2160
1300
2430
1300
2850
3800
2410
2240
850
880
2050
700
280
230
150
800
460
170
190
Required torque, N*m
Тг 65х10
Тг 65х10
Тг 60х8
Тг 60х8
Тг 80х16
Тг 65х10
Тг 60х8
Тг 44х8
Тг 60х8
Тг 40х6
Тг 30х6
Тг 50х8
Тг 40х6
Тг 30х6
Screw diameter
33
74
62
76
63
53
27
23
36
15
29
31
20
14
11,5
42
37
28
21
330
737
613
610
505
840
266
218
181
288
121
230
185
120
84
69
335
222
168
126
Г
Д
Г
В
Г
В
Б
В
Б
40
30
40
50
40
50
40
40
50
40
60
Time of opening/ closing, sec
2723
1706
2723
1706
3949
2723
923
923
2723
684
267
185
1154
635
185
226
Output shaft speed, rev/ min
4325
2476
4325
2472
5816
4325
1459
4325
1150
427
293
1817
1072
293
362
Starting (breakaway) torque, N*m
5N T U -5
4M S N -5
5N T U -5
4M S N -5
6N U B -5
5N T U -5
3L U K -5
3L U K -5
5N T U -5
2K S G -5
2G S G -5
2F R G -5
3L T K -5
3K U K -5
2F R G -5
2G T G -5
Type
EIM electric actuators parameters
202
186
202
186
355
202
125
125
202
102
75
73
125
120
73
75
Actuator's weight, kg
9,93
7,09
9,93
7,09
5,6
9,93
6,21
6,21
9,93
5,59
2,08
1,42
5,59
5,59
1,42
2,08
Motor capacity, kW
Supplier of ЕIМ electric actuators in Russia: Strongarm Ltd Address: 8, Building 1, Sofiyskaya str., office 6, St.-Petersburg, 192019, Russia Tel +7 (812) 677-23-03 (multichannel)
50
111
93
114
95
106
54
40
35
43
18
43
37
24
17
63
44
42
21
Connection Number of Время Stem stroke, type to ОСТ stem откр./ mm (branch revolutions закр., с standard)
In the Order form it's necessary to indicate the connection type in compliance with CKBA standard 062-2009 (ОСТ 26-07-763-73)
16
4,0
ЗКЛП 600-4,0
2,5
ЗКЛП 600-2,5
600
1,6
4,0
2,5
1,6
25
6,3
25
16
6,3
ЗКЛП 600-1,6
ЗКЛП 500-4,0
500
800
ЗКЛП 800-1,6
ЗКЛП 500-2,5
250
ЗКЛП 250-25,0
ЗКЛП 200-25,0
200
100
ЗКЛП 100-25,0
ЗКЛП 150-25,0
200
80
ЗКЛП 80-16,0
ЗКЛП 200-16,0
50
ЗКЛП 50-16,0
150
300
ЗКЛП 300-6,3
ЗКЛП 150-16,0
200
ЗКЛП 200-6,3
100
150
ЗКЛП 150-6,3
ЗКЛП 100-16,0
100
DN
ЗКЛП 100-6,3
Designation
PN, MPa
Valve parameters
ELECTRIC ACTUATORS – MANUFACTURER EIM Company Inc. (cont.)
135
83,3
135
83,3
26,3
135
55,2
55,2
135
47,5
19,1
10,9
47,5
47,5
10,9
19,1
Max current, А
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
75
76
PRODUCT CATALOG/FEBRUARY 2013
А
А
А
Б
Б
В
В
В
А
А
ЗКЛП 50-2,5
ЗКЛП 80-2,5
ЗКЛП 100-2,5
ЗКЛП 150-2,5
ЗКЛП 200-2,5
ЗКЛП 250-2,5
ЗКЛП 300-2,5
ЗКЛП 400-2,5
ЗКЛП 50-4,0
ЗКЛП 80-4,0
В
ЗКЛП 300-1,6
В
Б
ЗКЛП 250-1,6
ЗКЛП 500-1,6
Б
ЗКЛП 200-1,6
В
Б
ЗКЛП 150-1,6
ЗКЛП 400-1,6
А
ЗКЛП 100-1,6
В
А
ЗКЛП 80-1,6
ЗКЛП 350-1,6
А
Type
ЗКЛП 50-1,6
Valve designation
ELECTRIC ACTUATORS 70
60
800
530
300
170
140
70
70
60
99
480
45
350
170
130
75
65
65
60
Max torque, N*m
100/20
64/16
426/72
340/55
288/48
222/37
162/27
120/24
100/20
68/17
530/66
426/71
376/63
324/54
288/48
216/36
175/30
120/24
100/20
64/16
Stem stroke, mm/ number of revolutions
Tr24x5
Tr20x4
Tr40x6
Tr40x6
Tr40x6
Tr30x6
Tr30x6
Tr24x5
Tr24x5
Tr20x4
Tr50x8
Tr40x6
Tr40x6
Tr40x6
Tr30x6
Tr30x6
Tr24x5
Tr24x5
Tr20x4
Thread diameter, thread pitch, mm
ELECTRIC ACTUATORS – MANUFACTURER TOMSKY ELECTRONIC COMPANY
РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/17 РэмТЭК-02.A.120.52.Х.V.ХХ.УХЛ1/23
РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/14 РэмТЭК-02.A.120.52.Х.V.ХХ.УХЛ1/19
РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/216 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/216
РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/165 РэмТЭК-03.В.1000.40.Х.Х.ХХ.УХЛ1/165
РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/21 РэмТЭК-02.А.120.52.Х.V.ХХ.УХЛ1/28 РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/54 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/41 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/41 РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/74 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/56 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/56 РэмТЭК-01.В.500.40.Х.V.ХХ.УХЛ1/72 РэмТЭК-03.В.500.40.Х.Х.ХХ.УХЛ1/72
РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/17 РэмТЭК-02.А.120.52.Х.V.ХХ.УХЛ1/23
РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/15 РэмТЭК-02.А.120.52.Х.V.ХХ.УХЛ1/20
РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/198 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/198
РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/213 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/213
РэмТЭК-01.В.500.40.Х.V.ХХ.УХЛ1/81 РэмТЭК-03.В.500.40.Х.Х.ХХ.УХЛ1/81
РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/96 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/72 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/72 РэмТЭК-01.В.500.40.Х.V.ХХ.УХЛ1/81 РэмТЭК-03.В.500.40.Х.Х.ХХ.УХЛ1/81
РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/32 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/24 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/24
РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/17 РэмТЭК-02.А.120.52.Х.V.ХХ.УХЛ1/23
РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/17 РэмТЭК-02.А.120.52.Х.V.ХХ.УХЛ1/23
РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/14 РэмТЭК-02.А.120.52.Х.V.ХХ.УХЛ1/19
Electric actuator type/ closing time, sec
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
ELECTRIC ACTUATORS
PRODUCT CATALOG/FEBRUARY 2013
А
Б
Б
В
Б
ЗКЛП 80-6,3
ЗКЛП 100-6,3
ЗКЛП 150-6,3
ЗКЛП 200-6,3
ЗКЛП 50-16,0
Б
F
ЗКЛП 50-6,3
ЗКЛП 80-16,0
Г
В
ЗКЛП 250-4,0
ЗКЛП 400-4,0
Б
ЗКЛП 200-4,0
В
Б
ЗКЛП 150-4,0
ЗКЛП 300-4,0
А
Type
ЗКЛП 100-4,0
Valve designation
230
150
460
170
190
75
65
1460
780
510
290
140
70
Max torque, N*m
84/14
69/11,5
222/37
138/23
126/21
90/18
80/16
435/55
340/55
288/48
222/37
162/27
120/24
Stem stroke, mm/ number of revolutions
Tr30x6
Tr30x6
Tr40x6
Tr30x6
Tr30x6
Tr24x5
Tr24x5
Tr50x8
Tr40x6
Tr40x6
Tr30x6
Tr30x6
Tr24x5
Thread diameter, thread pitch, mm
ELECTRIC ACTUATORS – MANUFACTURER TOMSKY ELECTRONIC COMPANY (cont.)
РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/25 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/21 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/21
РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/23 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/17 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/17
РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/111 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/111
РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/46 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/35 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/35
РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/42 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/32 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/32
РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/15 РэмТЭК-02.A.120.52.Х.V.ХХ.УХЛ1/21
РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/14 РэмТЭК-02.A.120.52.Х.V.ХХ.УХЛ1/19
РэмТЭК-03.Г.4000.15.Х.Х.ХХ.УХЛ1/220 РэмТЭК-01.Г.4000.15.Х.V.ХХ.УХЛ1/220
РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/165 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/165
РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/144 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/144
РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/74 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/56 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/56
РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/54 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/41 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/41
РэмТЭК-02.А.120.70.Х.R.26.УХЛ1/21 РэмТЭК-02.A.120.52.Х.V.ХХ.УХЛ1/28
Electric actuator type/ closing time, sec SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
77
78
Г
ЗКЛП 200-16,0
PRODUCT CATALOG/FEBRUARY 2013
ELECTRIC ACTUATORS 1300
ЗКЛП 600-1,6
1980 2450
ЗКЛП 700-1,6
ЗКЛП 250-16,0
333/33
737/74
613/62
610/76
610/76
505/63
505/63
840/53
266/27
218/27
181/23
328/41
288/36
121/15
230/29
185/31
Tr65x10
Tr65x10
Tr65x10
Tr60x8
Tr60x8
Tr60x8
Tr60x8
Tr80x16
Tr65x10
Tr60x8
Tr60x8
Tr50x8
Tr44x8
Tr44x8
Tr60x8
Tr40x6
Tr30x6
Thread diameter, thread pitch, mm
РэмТЭК-03.Г.4000.15.Х.Х.ХХ.УХЛ1/116 РэмТЭК-01.Г.4000.15.Х.V.ХХ.УХЛ1/116
РэмТЭК-03.Д.10000.6.Х.Х.ХХ.УХЛ1/270 РэмТЭК-01.Д.10000.12.Х.V.ХХ.УХЛ1/135
РэмТЭК-03.Г.4000.15.Х.Х.ХХ.УХЛ1/116 РэмТЭК-01.Г.4000.15.Х.V.ХХ.УХЛ1/116
РэмТЭК-03.Г.4000.15.Х.Х.ХХ.УХЛ1/116 РэмТЭК-01.Г.4000.15.Х.V.ХХ.УХЛ1/116
РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/216 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/216
РэмТЭК-03.Г.4000.15.Х.Х.ХХ.УХЛ1/116 РэмТЭК-01.Г.4000.15.Х.V.ХХ.УХЛ1/116
РэмТЭК-01.В.1000.20.Х.V.ХХ.УХЛ1/75 РэмТЭК-03.В.1000.20.Х.Х.ХХ.УХЛ1/75
РэмТЭК-03.Б.300.30.Х.Х.ХХ.УХЛ1/25 РэмТЭК-01.Б.300.40.Х.V.ХХ.УХЛ1/17 РэмТЭК-03.Б.300.40.Х.Х.ХХ.УХЛ1/17
Electric actuator type/ closing time, sec
Manufacturer: Tomsky Electronic Company, Scientific & Industrial Enterprise 33, Vysotsky str., Tomsk, 634040, Russia Tel +7(3822) 63-38-37, 63-39-54, tel/fax +7(3822) 63-38-41, 63-39-63
120/120
Stem stroke, mm/ number of revolutions
Note: Х.ХХ – Type of execution and modification of the interface signals (on customer's request).
3060
ЗКЛП 600-4,0
2160
2430
ЗКЛП 500-4,0
Г
1200
ЗКЛП 500-2,5
ЗКЛП 600-2,5
2850
ЗКЛП 800-1,6
3800
ЗКЛП 250-25,0
Д
2410
Г
2240
980
850
880
2050
700
280
Max torque, N*m
ЗКЛП 200-25,0
ЗКЛП 150-25,0
ЗКЛП 300-6,3
ЗКЛП 250-6,3
В
В
ЗКЛП 150-16,0
ЗКЛП 100-25,0
Б
Type
ЗКЛП 100-16,0
Valve designation
ELECTRIC ACTUATORS – MANUFACTURER TOMSKY ELECTRONIC COMPANY (cont.)
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
ELECTRIC ACTUATORS
150
200
250
300
400
ЗКЛП 150-4,0
ЗКЛП 200-4,0
ЗКЛП 250-4,0
ЗКЛП 300-4,0
ЗКЛП 400-4,0
150
ЗКЛП 150-2,5
100
100
ЗКЛП 100-2,5
ЗКЛП 100-4,0
80
ЗКЛП 80-2,5
80
50
ЗКЛП 50-2,5
ЗКЛП 80-4,0
500
ЗКЛП 500-1,6
50
400
ЗКЛП 400-1,6
ЗКЛП 50-4,0
350
ЗКЛП 350-1,6
400
300
ЗКЛП 300-1,6
ЗКЛП 400-2,5
250
ЗКЛП 250-1,6
300
200
ЗКЛП 200-1,6
ЗКЛП 300-2,5
150
ЗКЛП 150-1,6
250
125
ЗКЛП 125-1,6
ЗКЛП 250-2,5
100
ЗКЛП 100-1,6
200
80
ЗКЛП 80-1,6
ЗКЛП 200-2,5
50
DN
ЗКЛП 50-1,6
Gate valve designation
40
25
16
PN, MPa
PRODUCT CATALOG/FEBRUARY 2013
79
Tr50x8
Tr40x6
Tr40x6
Tr30x6
Tr30x6
Tr24x5
Tr24x5
Tr20x4
Tr40x6
Tr40x6
Tr40x6
Tr30x6
Tr30x6
Tr24x5
Tr24x5
Tr20x4
Tr50x8
Tr40x6
Tr40x6
Tr40x6
Tr30x6
Tr30x6
Tr30x6
Tr24x5
Tr24x5
Tr24x5
Tr20x4
435/55
340/55
288/48
222/37
144/24
120/24
100/20
64/16
426/72
340/55
288/48
222/37
162/27
120/24
100/20
68/17
530/66
426/71
376/63
324/54
288/48
216/36
165/28
135/27
100/20
100/20
64/16
Г
В
В
Б
Б
А
А
А
В
В
В
Б
Б
А
А
А
В
В
В
В
Б
Б
Б
А
А
А
А
1460
780
510
290
130
70
70
60
800
530
300
170
140
70
70
60
990
480
450
350
170
130
75
70
65
65
60
Connection type Thread Stem stroke, to ОСТ Max torque, diameter, mm/ number of (branch N*m mm revolutions standard)
Valve parameters
165
69
60
45
29
48
40
32
90
69
60
45
33
48
40
34
82
89
79
68
58
43
34
54
40
40
32
Time of full opening or closing, sec
ELECTRIC ACTUATORS – MANUFACTURER BETRO-TECH Ltd.
ГИЮМ.303344.001-06
ЭП-З-1000-48-В-О
ЭП-З-630-48-В-О
ЭП-З-300-50-Б3-О ЭМВИ-З-300-50-Б3-О
ЭП-З-100-24-А2-О ЭМВИ-З-100-24-А2-О
ЭП-З-1000-48-В-О
ЭП-З-630-48-В-О
ЭП-З-300-50-Б3-О ЭМВИ-З-300-50-Б3-О
ЭП-З-100-24-А2-О ЭМВИ-З-100-24-А2-О
ЭП-З-1000-48-В-О
ЭП-З-630-48-В-О
ЭП-З-300-50-Б3-О ЭМВИ-З-300-50-Б3-О
ЭП-З-100-24-А2-О ЭМВИ-З-100-24-А2-О
Designation
1000-2500
600-1000
300-700
100-350
20-100
600-1000
300-700
100-350
20-100
600-1000
300-700
100-350
20-100
Output torque, N*m
20
48
48
50
24
48
48
50
30
48
48
50
24
Frequency of rotation of output shaft, rev/ min
BETRO electric actuators
3,2
6,3
3,0
1,1
0,45
6,3
3,0
1,1
0,45
6,3
3,0
1,1
0,45
Motor capacity, kW SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
80
PRODUCT CATALOG/FEBRUARY 2013
ELECTRIC ACTUATORS
250
300
500
500
600
600
700
200
600
ЗКЛП 250-6,3
ЗКЛП 300-6,3
ЗКЛП 500-2,5
ЗКЛП 500-4,0
ЗКЛП 600-1,6
ЗКЛП 600-2,5
ЗКЛП 700-1,6
ЗКЛП 200-25,0
ЗКЛП 250-16,0
160
250
16
25
16
40
25
63
63
250
160
63
PN, MPa
Tr65x10
Tr60x8
Tr65x10
Tr60x8
Tr60x8
Tr60x8
Tr60x8
Tr50x8
Tr44x8
Tr60x6
Tr44x8
Tr60x6
Tr40x6
Tr30x6
Tr30x6
Tr30x6
Tr40x6
Tr30x6
Tr30x6
Tr24x5
Tr24x5
330/33
218/27
737/74
610/76
610/76
505/63
505/63
335/42
288/36
181/23
121/15
230/29
150/25
120/20
84/14
69/11,5
222/37
168/28
126/21
90/18
80/16
Thread Stem stroke, diameter, mm/ number of mm revolutions
Г
В
В
Г
В
Г
В
Б
Б
Б
В
Б
Б
А
А
2450
2410
1380
2160
1300
2430
1200
800
850
2240
880
2050
660
280
230
150
460
170
190
75
65
Connection type to ОСТ Max torque, (branch N*m standard)
Electric actuators ЭМВИ series is made with explosion protection marking – IexdIIBT4.
150
100
ЗКЛП 100-16,0
ЗКЛП 150-25,0
80
ЗКЛП 80-16,0
100
50
ЗКЛП 50-16,0
ЗКЛП 100-25,0
200
ЗКЛП 200-6,3
200
150
ЗКЛП 150-6,3
ЗКЛП 200-16,0
100
ЗКЛП 100-6,3
150
80
ЗКЛП 80-6,3
ЗКЛП 150-16,0
50
DN
ЗКЛП 50-6,3
Gate valve designation
Valve parameters
ГИЮМ.303344.001-06
ГИЮМ.303344.001-06
ЭП-З-1000-48-В-О
ЭП-З-1000-48-В-О
ГИЮМ.303344.001-06
ЭП-З-1000-48-В-О
ГИЮМ.303344.001-06
ЭП-З-1000-48-В-О
ЭП-З-300-25-Б3-О ЭМВИ-З-300-25-Б3-О
ЭП-З-630-48-В-О
ЭП-З-300-25-Б3-О ЭМВИ-З-300-25-Б3-О
ЭП-З-100-24-А2-О ЭМВИ-З-100-24-А2-О
Designation
1000-2500
1000-2500
600-1000
600-1000
1000-2500
600-1000
1000-2500
600-1000
100-350
300-700
100-350
20-100
Output torque, N*m
20
20
48
48
20
48
20
48
25
48
25
24
Frequency of rotation of output shaft, rev/ min
BETRO electric actuators
Manufacturer of electric actuators: BETRO-Tech Ltd. Address: Berdsk, Zelenaya roscha str., 633009, Russia Tel/fax +7-913-737-0123, +7(38341) 420-33 E-mail: red-2008@mail.ru; http://www.betro.ru
100
81
222
228
228
189
189
53
45
69
19
87
32
48
34
28
46
67
50
36
32
Time of full opening or closing, sec
ELECTRIC ACTUATORS – MANUFACTURER BETRO-TECH Ltd. (cont.)
3,2
3,2
6,3
6,3
3,2
5,0
3,2
6,3
0,75
3,0
0,75
0,45
Motor capacity, kW
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
ELECTRIC ACTUATORS
290
510
780
1460
2430
ЗКЛП 250-4,0
ЗКЛП 300-4,0
ЗКЛП 400-4,0
ЗКЛП 500-4,0
1300
ЗКЛП 500-2,5
ЗКЛП 200-4,0
800
ЗКЛП 400-2,5
140
530
ЗКЛП 300-2,5
ЗКЛП 150-4,0
300
ЗКЛП 250-2,5
70
170
ЗКЛП 200-2,5
ЗКЛП 100-4,0
140
ЗКЛП 150-2,5
60
70
ЗКЛП 100-2,5
70
70
ЗКЛП 80-2,5
ЗКЛП 50-4,0
60
ЗКЛП 80-4,0
990
350
ЗКЛП 300-1,6
ЗКЛП 50-2,5
170
ЗКЛП 250-1,6
ЗКЛП 500-1,6
130
ЗКЛП 200-1,6
480
75
ЗКЛП 150-1,6
ЗКЛП 400-1,6
70
ЗКЛП 125-1,6
450
65
ЗКЛП 100-1,6
ЗКЛП 350-1,6
60
65
ЗКЛП 50-1,6
Max torque, N*m
ЗКЛП 80-1,6
Designation
PRODUCT CATALOG/FEBRUARY 2013
Tr 60х8
Tr 50х8
Tr 40х6
Tr 40х6
Tr 30х6
Tr 30х6
Tr 24х5
Tr 24х5
Tr 20х4
Tr 60х8
Tr 40х6
Tr 40х6
Tr 40х6
Tr 30х6
Tr 30х6
Tr 24х5
Tr 24х5
Tr 20х4
Tr 50х8
Tr 40х6
Tr 40х6
Tr 40х6
Tr 30х6
Tr 30х6
Tr 30х6
Tr 24х5
Tr 24х5
Tr 24х5
Tr 20х4
Thread diameter
Valve parameters
63
54
57
48
37
27
24
20
16
63
71
55
48
37
27
24
20
17
66
71
63
54
48
36
30
27
24
20
16
Тип Г
Тип Г
Тип В
Тип В
Тип Б
Тип Б
Тип А
Тип А
Тип А
Тип Г
Тип В
Тип В
Тип В
Тип Б
Тип Б
Тип А
Тип А
Тип А
Тип В
Тип В
Тип В
Тип В
Тип Б
Тип Б
Тип Б
Тип А
Тип А
Тип А
Тип А
Connection Number of dimension stem acc. to revolutions types
ELECTRIC ACTUATORS ROTORK CONTROLS
IQ95B1
IQ70B1
IQ40 (IQ25B4/IB6 4:1)
IQ35B1
IQ25B1
IQ20B1
IQ12B1
IQ12B1
IQ12B1
IQ35B4/IB8 4:1
IQ40 (IQ20B4/IB6 6:1)
IQ35B1
IQ25B1
IQ20B1
IQ20B1
IQ12B1
IQ12B1
IQ12B1
IQ40 (IQ20B4/IB6 6:1)
IQ35B1
IQ35B1
IQ25B1
IQ20B1
IQ20B1
IQ12B1
IQ12B1
IQ12B1
IQ12B1
IQ12B1
Designation
2981
1491
845(783)
542
298
142
81
81
68
1612
845 (898)
542
400
176
142
81
81
68
1020 (1040)
542
542
400
176
142
81
81
68
68
68
Torque, N*m
F30
F25
F25 (F14)
F16
F14
F14
F10
F10
F10
F16
F25 (F14)
F16
F14
F14
F14
F10
F10
F10
F25 (F14)
F16
F16
F14
F14
F14
F10
F10
F10
F10
F10
24
24
36 (96)
36
36
96
36
36
48
72
36 (72)
36
24
72
96
36
36
48
24 (48)
36
36
24
72
96
36
36
48
48
48
5.81
2.91
1.42 (1.29)
1.42
0.78
0.8
0.21
0.21
0.21
1.06
1.42 (0.76)
1.42
0.78
0.76
0.8
0.21
0.21
0.21
1.42 (0.8)
1.42
1.42
0.78
0.76
0.8
0.21
0.21
0.21
0.21
0.21
230
215
190 (80)
75
52
52
32
32
32
130
190 (80)
75
52
52
52
32
32
32
190 (80)
75
75
52
52
52
32
32
32
32
32
Connection Actuator's Electric motor Weight, type speed, capacity, kg acc. to ISO rev/min kW
Rotork electric actuators parameters
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
81
82
PRODUCT CATALOG/FEBRUARY 2013
ELECTRIC ACTUATORS
2450
880
2240
850
2410
3800
1300
2160
3060
1980
2850
ЗКЛП 250-16,0
ЗКЛП 100-25,0
ЗКЛП 150-25,0
ЗКЛП 250-6,3
ЗКЛП 200-25,0
ЗКЛП 250-25,0
ЗКЛП 600-1,6
ЗКЛП 600-2,5
ЗКЛП 600-4,0
ЗКЛП 700-1,6
ЗКЛП 800-1,6
Tr 80х16
Tr 65х10
Tr 65х10
Tr 60х8
Tr 60х8
Tr 65х10
Tr 60х8
Tr 44х8
Tr 60х8
Tr 44х8
Tr 65х10
Tr 60х8
Tr 40х6
Tr 30х6
Tr 30х6
Tr 30х6
Tr 50х8
Tr 44х8
Tr 40х6
Tr 30х6
Tr 30х6
Tr 24х5
Tr 24х5
Thread diameter
53
74
62
76
76
27
27
36
23
15
35
29
30
20
14
11,5
42
35
37
28
21
18
16
Number of stem revolutions
Distributor of ROTORK electric actuators in Russia: ROTORK-RUS LLC. 2B, Building 3, Otradnaya str.., Moscow, 127273, Russia Tel +7(495) 645-21-47, 234-91-25, 956-23-29
2050
150
ЗКЛП 50-16,0
ЗКЛП 200-16,0
800
ЗКЛП 300-6,3
700
840
ЗКЛП 250-6,3
ЗКЛП 150-16,0
460
ЗКЛП 200-6,3
280
220
ЗКЛП 150-6,3
ЗКЛП 100-16,0
165
ЗКЛП 100-6,3
230
75
ЗКЛП 80-6,3
ЗКЛП 80-16,0
65
ЗКЛП 50-6,3
Designation
Max torque, N*m
Valve parameters
Тип Д
Тип Г
Тип Г
Тип Г
Тип Г
Тип Д
Тип Г
Тип В
Тип Г
Тип В
Тип Г
Тип Г
Тип В
Тип Б
Тип Б
Тип Б
Тип В
Тип В
Тип Б
Тип Б
Тип А
Тип А
Connection dimension acc. to types
ELECTRIC ACTUATORS ROTORK CONTROLS (cont.)
IQ95B1
IQ90B1
IQ40B4/IB12 8:1
IQ95B1
IQ70B1
IQ40B4/IB12 8:1
IQ95B1
IQ40 (IQ20B4/IB6 6:1)
IQ95B1
IQ40 (IQ20B4/IB6 6:1)
IQ95B1
IQ95B1
IQ40 (IQ20B4/IB4 4:1)
IQ25B1
IQ25B1
IQ20B1
IQ40 (IQ20B4/IB6 6:1)
IQ35B1
IQ25B1
IQ20B1
IQ12B1
IQ12B1
Designation
2981
2030
4607
2981
1491
4607
2981
1020(898)
2981
1020(898)
2981
2981
848 (691)
298
244
176
845 (898)
474
244
176
81
68
Torque, N*m
F30
F20
F30
F30
F25
F30
F30
F14
F30
F14
F30
F30
F25 (F10)
F14
F14
F14
F25 (F14)
F16
F14
F14
F10
F10
24
24
72(9)
24
24
72
24
24 (72)
24
24 (72)
24
24
36 (48)
36
48
72
36 (72)
72
48
72
36
48
5,81
2,94
5,81
2,91
2,94
5,81
(1.42) 0.76
5.81
(1.42) 0.76
5.81
5.81
1.42 (0.64)
0.78
1.29
0.76
1.42 (0.76)
2.06
1.29
0.76
0.21
0.21
230
372
230
215
372
230
80
230
80
230
230
190 (68)
52
52
52
190 (80)
75
52
52
32
32
Connection Actuator's Electric motor Weight, type speed, capacity, kg acc. to ISO rev/min kW
Rotork electric actuators parameters
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
ELECTRIC ACTUATORS
290
510
ЗКЛП 250-4,0
70
ЗКЛП 80-4,0
ЗКЛП 200-4,0
60
ЗКЛП 50-4,0
70
2160
ЗКЛП 600-2,5
140
1200
ЗКЛП 500-2,5
ЗКЛП 150-4,0
800
ЗКЛП 400-2,5
ЗКЛП 100-4,0
530
ЗКЛП 300-2,5
70
ЗКЛП 100-2,5
300
70
ЗКЛП 80-2,5
ЗКЛП 250-2,5
60
ЗКЛП 50-2,5
140
2850
ЗКЛП 800-1,6
170
1980
ЗКЛП 700-1,6
ЗКЛП 150-2,5
1300
ЗКЛП 600-1,6
ЗКЛП 200-2,5
990
ЗКЛП 500-1,6
170
ЗКЛП 250-1,6
480
130
ЗКЛП 200-1,6
ЗКЛП 400-1,6
75
ЗКЛП 150-1,6
350
70
ЗКЛП 125-1,6
450
65
ЗКЛП 100-1,6
ЗКЛП 300-1,6
65
ЗКЛП 80-1,6
ЗКЛП 350-1,6
60
ЗКЛП 50-1,6
Designation
Max torque, N*m
PRODUCT CATALOG/FEBRUARY 2013
83
MODACT MOeex 52 124
MODACT MOeex 52 123
MODACT MOeex 52 121
MODACT MOeex 52 120
MODACT MOeex 52 120
MODACT MOeex 52 120
MODACT MOeex + gearbox
MODACT MOeex + gearbox
MODACT MOeex 52 125
MODACT MOeex 52 124
MODACT MOeex 52 123
MODACT MOeex 52 122
MODACT MOeex 52 121
MODACT MOeex 52 120
MODACT MOeex 52 120
MODACT MOeex 52 120
---
MODACT MOeex + gearbox
MODACT MOeex + gearbox
MODACT MOeex 52 125
MODACT MOeex 52 123
MODACT MOeex 52 123
MODACT MOeex 52 123
MODACT MOeex 52 122
MODACT MOeex 52 121
MODACT MOeex 52 121
MODACT MOeex 52 120
MODACT MOeex 52 120
MODACT MOeex 52 120
MODACT MOeex 52 120
Explosion-proof electric actuator type
ELECTRIC ACTUATORS Zpa Pecky
MODACT MONED 52 034
MODACT MONED 52 032
MODACT MONED 52 031
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 52 036
MODACT MONED 52 036/52 035
MODACT MONED 52 034
MODACT MONED 52 034
MODACT MONED 52 032
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 53 036
MODACT MONED 52 036
MODACT MONED 52 036/52 035
MODACT MONED 52 034
MODACT MONED 52 033
MODACT MONED 52 033
MODACT MONED 52 032
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 52 030
Electric actuator type for general industrial use
48
50
24
40
48
50
24
40
48
50
24
Frequency of rotation of the output shaft, rev/min
Тг 40x6
Тг 30x6
Тг 30x6
Тг 24x5
Тг 24x5
Тг 20x4
Тг 60x8
Тг 60x8
Тг 40x6
Тг 40x6
Тг 40x6
Тг 30x6
Тг 30x6
Тг 24x5
Тг 24x5
Тг 20x4
Тг 80x16
Тг 65x10
Тг 60x8
Тг 50x8
Тг 40x6
Тг 40x6
Тг 40x6
Тг 30x6
Тг 30x6
Тг 30x6
Тг 24x5
Тг 24x5
Тг 24x5
Тг 20x4
Thread diameter
48
37
27
24
20
16
76
63
72
55
48
37
27
24
20
17
42
74
76
66
71
63
54
48
36
28
27
24
20
16
Number of revolutions of stem bushing
288
222
162
120
100
64
610
505
426
340
288
222
162
120
100
68
335
737
610
526
426
376
324
288
216
165
135
120
100
64
Stem stroke, mm
Type В
Type Б
Type Б
Type А
Type А
Type А
Type Г
Type Г
Type В
Type В
Type В
Type Б
Type Б
Type А
Type А
Type А
Type Д
Type Г
Type Г
Type В
Type В
Type В
Type В
Type Б
Type Б
Type Б
Type А
Type А
Type А
Type А
Connection dimensions acc. to types SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
84
PRODUCT CATALOG/FEBRUARY 2013
ELECTRIC ACTUATORS
700
2050
880
2240
2410
3800
ЗКЛП 150-16,0
ЗКЛП 200-16,0
ЗКЛП 100-25,0
ЗКЛП 150-25,0
ЗКЛП 200-25,0
ЗКЛП 250-25,0
---
MODACT MOeex + редуктор
MODACT MOeex + редуктор
MODACT MOeex 52 125
MODACT MOeex + редуктор
MODACT MOeex 52 125
MODACT MOeex 52 123
MODACT MOeex 52 122
MODACT MOeex 52 121
MODACT MOeex 52 125
MODACT MOeex 52 123
MODACT MOeex 52 122
MODACT MOeex 52 122
MODACT MOeex 52 120
MODACT MOeex 52 120
MODACT MOeex + редуктор
MODACT MOeex + редуктор
MODACT MOeex + редуктор
MODACT MOeex 52 125
Explosion-proof electric actuator type
Official representative of ZPA Pecky in Russia: AESK, JSC 6, Autogennaya str., office 306, St.-Petersburg, 193148, Russia Tel/fax: +7 (812) 703 05 56, tel +7 (812) 567 28 22 E-mail: info@zpa-pecky.ru; www. zpa-pecky.ru
280
ЗКЛП 100-16,0
460
ЗКЛП 200-6,3
230
220
ЗКЛП 150-6,3
ЗКЛП 80-16,0
165
ЗКЛП 100-6,3
150
75
ЗКЛП 80-6,3
ЗКЛП 50-16,0
65
ЗКЛП 50-6,3
800
3060
ЗКЛП 600-4,0
ЗКЛП 300-6,3
2430
ЗКЛП 500-4,0
850
1460
ЗКЛП 400-4,0
ЗКЛП 250-6,3
780
ЗКЛП 300-4,0
Designation
Max torque, N*m
ELECTRIC ACTUATORS Zpa Pecky (cont.)
MODACT MONED 52 036
MODACT MONED 52 036
MODACT MONED 52 036
MODACT MONED 52 034
MODACT MONED 52 036
MODACT MONED 52 034
MODACT MONED 52 033
MODACT MONED 52 032
MODACT MONED 52 030
MODACT MONED 52 034
MODACT MONED 52 033
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 52 030
MODACT MONED 52 036
MODACT MONED 52 036
MODACT MONED 52 036/52 035
MODACT MONED 52 034
Electric actuator type for general industrial use
40
40
48
40
48
50
48
48
50
50
40
48
Frequency of rotation of the output shaft, rev/min
Тг 65x10
Тг 60x8
Тг 60x8
Тг 44x8
Тг 60x8
Тг 40x6
Тг 30х6
Тг 30x6
Тг 30x6
Тг 50x8
Тг 44x8
Тг40х6
Тг 30x6
Тг 30x6
Тг 24x5
Тг 24x5
Тг 65x10
Тг 60x8
Тг 50x8
Тг 40x6
Thread diameter
27
27
23
15
30
31
20
14
11,5
41
36
37
28
21
18
16
62
63
55
55
Number of revolutions of stem bushing
266
218
181
121
230
185
120
84
69
328
288
222
168
126
90
80
613
505
435
340
Stem stroke, mm
Type Д
Type Г
Type Г
Type В
Type Г
Type В
Type Б
Type Б
Type Б
Type В
Type В
Type Б
Type Б
Type А
Type А
Type Г
Type Г
Type Г
Type В
Connection dimensions acc. to types
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
Б
Б
В
В
В
В
Г
Г
Д
Б
Б
В
В
В
Г
Г
Б
Б
В
В
Г
Г
Г
200
250
300
350
400
500
600
700
800
150
200
250
300
400
500
600
150
200
250
300
400
500
600
DN
ELECTRIC ACTUATORS
PRODUCT CATALOG/FEBRUARY 2013
4,0
4,0
4,0
4,0
4,0
4,0
4,0
2,5
2,5
2,5
2,5
2,5
2,5
2,5
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
Connection acc. to CKBA standard PN, 062-2009 MPa (ОСТ 26-07-763-73)
3060
2430
1460
780
510
290
140
2160
1200
800
530
300
170
140
2850
1980
1300
990
480
450
350
170
100
Output torque for closing, N*m
Gate valves characteristics
62
63
54
57
48
37
27
76
63
71
55
48
37
27
53
74
76
66
71
63
54
48
36
Number of revolutions for closing (X)
3ЭП1- В1000.50+ЦВ5Г
3ЭП1- В1000.50+ЦВ5Г
3ЭП1- В1000.50+ЦВ5Г
3ЭП1- В1000.50
3ЭП1- В1000.50
3ЭП1- Б300.50
3ЭП1- Б300.50
3ЭП1- В1000.50+ЦВ5Г
3ЭП1- В1000.50+ЦВ5Г
3ЭП1- В1000.50
3ЭП1- В1000.50
3ЭП1- Б300.50
3ЭП1- Б300.50
3ЭП1- Б300.50
3ЭП1- В1000.50+ЦВ5Г
3ЭП1- В1000.50+ЦВ5Г
3ЭП1- В1000.50
3ЭП1- В1000.50
3ЭП1- В1000.50
3ЭП1- В1000.50
3ЭП1- Б300.50
3ЭП1- Б300.50
Designation of electric actuator
500÷5000
500÷5000
500÷5000
100÷1000
100÷1000
30÷300
30÷300
500÷5000
500÷5000
100÷1000
100÷1000
30÷300
30÷300
30÷300
500÷5000
500÷5000
100÷1000
100÷1000
100÷1000
100÷1000
30÷300
30÷300
Output torque, N*m
10
10
10
50
50
50
50
10
10
50
50
50
50
50
10
10
50
50
50
50
50
50
Frequency of rotation of output shaft, rev/min (W)
372
378
324
70
58
45
33
456
378
86
66
57,6
45
33
318
444
456
80
86
76
65
58
44
Closing time, sec. (T=X*60/W)*
Electric actuators characteristics
ELECTRIC ACTUATORS – MANUFACTURER TOMSKIY ELECTROMECHANICAL PLANT
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
Ambient temperature
5,5
5,5
5,5
5,5
5,5
1,8
1,8
5,5
5,5
5,5
5,5
1,8
1,8
1,8
5,5
5,5
5,5
5,5
5,5
5,5
1,8
1,8
Max
4,91
3,93
2,34
5,5
4,1
2,32
1,12
3,6
2,34
5,5
4,25
2,41
1,36
1,12
3,29
2,34
5,5
3,85
3,61
2,81
1,36
0,8
Working
Capacity, kW SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
85
86
PRODUCT CATALOG/FEBRUARY 2013
ELECTRIC ACTUATORS
Б
В
В
Б
Б
В
В
В
Б
Б
Б
В
Г
Г
В
Г
Г
Д
150
200
250
100
150
200
250
300
50
80
100
150
200
250
100
150
200
250
25,0
25,0
25,0
25,0
16,0
16,0
16,0
16,0
16,0
16,0
6,3
6,3
6,3
6,3
6,3
6,3
6,3
6,3
6,3
3800
2410
2240
880
2450
2050
700
280
230
150
800
850
460
220
165
850
460
220
165
Output torque for closing, N*m
27
27
23
15
33
22
30
20
14
11,5
42
36
37
28
21
36
37
28
21
Number of revolutions for closing (X)
3ЭП1- В1000.50+ЦВ5Д
3ЭП1- В1000.50+ЦВ5Г
3ЭП1- В1000.50+ЦВ5Г
3ЭП1- В1000.50
3ЭП1- В1000.50+ЦВ5Г
3ЭП1- В1000.50+ЦВ5Г
3ЭП1- В1000.50
3ЭП1- Б300.50
3ЭП1- Б300.50
3ЭП1- Б300.50
3ЭП1- В1000.50
3ЭП1- В1000.50
3ЭП1- Б300.50
3ЭП1- Б300.50
3ЭП1- В1000.50
3ЭП1- В1000.50
3ЭП1- Б300.50
3ЭП1- Б300.50
Designation of electric actuator
500÷5000
500÷5000
500÷5000
100÷1000
500÷5000
500÷5000
100÷1000
30÷300
30÷300
30÷300
100÷1000
100÷1000
30÷300
30÷300
100÷1000
100÷1000
30÷300
30÷300
Output torque, N*m
*Electric actuators 3ЭП1 series ensure setting of any frequency of rotation of the output shaft with required output torque maintenance. Correspondingly, the closing time T for a certain frequency of rotation of the output shaft of the valve W, is calculated by the formula, given in the Table. This formula one can use only for preliminary calculation, as the full time is sum of time of breakaway, idle and closing. See Operation Instructions 3ЭП1 РЭ. Explosion protection designation is 1ExdIIBT4 (0ExiaIIBT4). On customer's request it's possible to produce electric actuators, used fro ambient temperature -60˚С ÷ +40˚С.
Б
100
DN
Connection acc. to CKBA standard PN, 062-2009 MPa (ОСТ 26-07-763-73)
Gate valves characteristics
10
10
10
50
10
10
50
50
50
50
50
50
50
50
50
50
50
50
162
162
138
18
198
132
36
24
17
14
50
44
45
34
26
44
45
34
26
Closing time, sec. (T=X*60/W)*
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
-50 °С - +40 °С
Ambient temperature
5,5
5,5
5,5
5,5
5,5
5,5
5,5
1,8
1,8
1,8
5,5
5,5
1,8
1,8
5,5
5,5
1,8
1,8
Max
5,5
3,87
3,6
5,5
3,93
3,29
5,5
2,25
1,85
1,2
5,5
3,7
1,76
1,32
5,5
3,7
1,76
1,32
Working
Capacity, kW
Manufacturer of electric actuators: JSC Tomskiy Electromechanical Plant Address: 28, Lenina str., Tomsk, 634050, Russia Tel: +7 (3822) 42-08-56, 42-08-60, 42-08-25 Fax: +7(3822) 42-40-56 Email: droganov@temz.tomsk.ru
Frequency of rotation of output shaft, rev/min (W)
Electric actuators characteristics
ELECTRIC ACTUATORS – MANUFACTURER TOMSKIY ELECTROMECHANICAL PLANT (cont.)
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
Version 1 Version 2 Overall dimensions of electric actuator 3ЭП1+ЦВ5Г(ЦВ5Д)
Overall dimensions of electric actuator 3ЭП1 ELECTRIC ACTUATORS
PRODUCT CATALOG/FEBRUARY 2013
87
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
Dimensions, mm
Electric actuator designation
А Version 1
В Version 2
Version 1
С Version 2
Version 1
Weight, kg Version 2
3ЭП1-Б300.50
590
382
515
97
3ЭП1-В1000.50
590
382
520
111
3ЭП1-В1000.50+ЦВ5
772
723,2
398
589,2
970
970
137
3ЭП1-В1000.50+ЦВ5
772
723,2
398
589,2
970
970
137
Designation of electric actuator when ordering: 3ЭП1-Х ХХХ. Х У1 Х
ТУ 3791-236-00165600-2009 Designation of specification for electric actuators 3ЭП1 series
Type of gearbox (if necessary) Climatic version and placement category according to GOST 15150-69 Max frequency of rotation on the output shaft of the electric actuator, rev/min Max torque on the output shaft of the electric actuator, N*m Б, В, Г, Д – electric actuator type according to connection to the valve in compliance with CKBA standard 062-2009 (ОСТ 26-07-763-73) Electric actuator name Example of designation of explosion-proof electric actuator 3ЭП1 series, intended for pipeline valves control with connection type В, max torque on the output shaft 1000 N*m and max rotation speed 50 rev./min: 3ЭП1-В1000.50 У1 ТУ3791-236-00165600-2009 Example of designation of explosion-proof electric actuator 3ЭП1 series, intended for pipeline valves control with gearbox ЦВ5Г and connection type Г, max torque on the output shaft 5000 N*m and max rotation speed 10 rev./min: 3ЭП1-В1000.50 У1 ЦВ5Г ТУ3791-236-00165600-2009
88
PRODUCT CATALOG/FEBRUARY 2013
ELECTRIC ACTUATORS
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
WEDGE GATE VALVE FOR LIQUEFIED GASES PN 4,0 MPa Manufacture and delivery according to Specification ТУ 3741–006–07533604–01
WEDGE GATE VALVES
PRODUCT CATALOG/FEBRUARY 2013
89
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
Gate valves with rising stem are manufactured with flanges, connecting dimensions according to GOST R 54432-2011, design E. The gate valve is operated manually by means of a hand-wheel. Thanks to an extender the hand-wheel is removed from the low temperature area. Gate valves are designed as cut-off devices for the pipelines transporting liquefied hydrocarbon gases at temperature up to -196 ºС. Gate tightness – class А, according to GOST R 54808-2011. Example of ordering a gate valve DN 50 PN 4,0 MPa of steel 12Х18Н9ТЛ: Wedge gate valve ЗКЛХ 50-4,0 DN 50 PN 4,0 MPa 30нж9нж.
On customer's request we can manufacture main flanges of gate valve body with seal faces of other construction modes in compliance with data, given on page150. When ordering, one should indicate the necessity of complete set delivery of gate valves with mating flanges, gaskets, pins and nuts. On customer's request it's possible to make main flanges of the gate valve with seal surfaces in compliance with GOST 12815-80, series 2. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials, which meet the requirements of standard technical documents.
MATERIAL OF MAIN PARTS №
Name of the part
Material
1
Body
Steel 12Х18Н9ТЛ surfacing ЦН-6
2
Bonnet
Steel 12Х18Н10Т
3
Wedge
Steel 12Х18Н9Т surfacing ЦН-12М
4
Stem
Steel 12Х18Н10Т
5
Nut
Steel 12Х18Н10Т
6
Pin
Steel 45Х14Н14В2М
7
Hand-wheel
8
Gasket
Steel 20ГЛ АФТ
WEDGE GATE VALVE FOR LIGUEFIED GASES PN 4,0 MPa, basic dimensions, mm Designation
ЗКЛХ 50-4,0, 30нж9нж
DN
L
D
D1
D3
DK
H
H1
HKOP
50
216
160
125
87
195
860
930
130
h
b
d
20
n
D0
Weight, kg
4
240
34
18 ЗКЛХ 80-4,0, 30нж9нж
80
283
195
160
120
212
925 1025 172
22
56 320
ЗКЛХ 100-4,0, 30нж9нж 100
350
230
190
149
240 1003 1115 185
ЗКЛХ 150-4,0, 30нж9нж 150
403
300
250
203
348 1210 1380 276
2
24
22
30
26
8
88 152 400
ЗКЛХ 200-4,0, 30нж9нж 200
90
419
375
320
PRODUCT CATALOG/FEBRUARY 2013
259
420 1310 1415 310
WEDGE GATE VALVES
38
30
12
249
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SPRING LOADED SAFETY VALVES SAFETY VALVES ARE DESIGNED TO PREVENT INTOLERABLE OVERPRESSURE
Plug Cap
Adjusting screw Nut
Bushing Bearing* SPRING LOADED SAFETY VALVES
Upper holder Spring
Bottom holder Guide bush
Stem Slide Adjusting sleeve Seat Body
* not available with all valve types
SPRING LOADED SAFETY VALVES
PRODUCT CATALOG/FEBRUARY 2013
91
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
Spring loaded safety valves are used on reservoirs, boilers, vessels and pipelines to protect from accidental increase of pressure by means of automatic discharge of the working medium in atmosphere or in drain pipeline. After the pressure has been decreased to the desired level, the safety valve stops discharge of the medium. Flow capacity calculation is made according to GOST 12.2.085-2002. Safety valves are intended for liquid and gaseous, chemical and oil working media. Spring loaded safety valves are of direct action, direction of the medium flow – under the valve slide . Force of the compressed spring presses the valve slide to the seat. In case of working medium overpressure the slide valve is subject to counter-force which compresses the spring and opens the passage for working medium run-off. After the pressure has been decreased to closing pressure, the valve slide by the force of spring is pressed down to the seat and medium discharge is stopped. Pressure of adjustment, Padj – the maximum excessive inlet pressure which ensures seat leak-tightness. The manufacturer carries out the adjustment of starting pressure without opposite pressure at the outlet of the valve (the test medium is discharged in the atmosphere). Initial opening pressure Рн.о. (Нрк. Starting pressure; Setting pressure) – excessive pressure at the inlet of the safety valve, when the force, trying to open the valve, is balanced by the forces, holding the closing member in the seat. If pressure of adjustment (Padj) is ≤ 0,3 MPa including: the starting pressure (Рstart) should be ≤ Рadj+0,02 MPa; the pressure of full opening (Рп.о) should be ≤ Рadj+0,05 MPa. If pressure of adjustment is > 0,3 MPa, but ≤ 6,0 MPa Starting pressure should be ≤ 1,07Padj the pressure of full opening ≤ 1,15Padj. If pressure of adjustment is > 6,0 MPa 6,0: starting pressure should be ≤ 1,05Padj the pressure of full opening ≤ 1,1Padj. Pressure of valves closing, Рclos is ≥ 0,8 Padj. Bellows valves – mechanism of counterbalanced type, that compensates back pressure at the valve outlet. Bellows also protects the valve spring from hazardous working medium, from excessive low and high temperatures of the working medium. Bellows valves of steel 12Х18Н9ТЛ are designed for working media with the temperature ≥ -110 ºС. Designation of bellows valves contains letter C, e.g.: СППК4С, СППК5С.
For verification of working state the valves may be equipped with a device for manually operated opening and purging (popping device). In this case designation of these valves contains letter Р (e.g. СППКР, СППК4Р). Connecting dimensions and valve flange seal faces – according to GOST R 54432-2011, series 1., construction length according to GOST 16587-71. On customer’s request and approval of the manufacturer we can produce valves, comply with GOST 1285, series 2, face-to-face dimensions according to GOST 16587-71. Valves DN 25 PN 10,0 MPa are manufactured with nipple ends to connect them to the pipeline according to GOST 2822-78. Seat leak-tightness – class B in compliance with GOST R 54808-2011, testing medium – air or water. Testing pressure Рн. It permissible to manufacture valves with another class of leak-tightness in the seat. Mounting position of the valves – vertical with a cover Up. To order the valves you must fill order form and indicate the following: • name of the product, designation, type designation (according to figures table); • nominal diameter of inlet nozzle, DN; • nominal pressure, PN, MPa; • pressure of adjustment, (Рadj, MPa), taking into consideration back pressure, if there is any in a system at the valve outlet, or number of the spring; • material of the body; • availability of the manual popping device in the valve; • availability of a bellows. Example of ordering the valve DN 50 PN 4,0 MPa of steel 12Х18Н9ТЛ with manual popping device, pressure of adjustment – Padj 1,4 MPa, of СППК4 model according to Specification ТУ 3742-004-07533604-2008: Safety valve СППК4Р 50-4,0 DN 50 PN 4,0 MPa Padj 1,4 MPa 17нж25нж. In your order you are to specify the necessity of completing the valve with; for valves DN 25 PN 10,0 – nipples with union nuts and gaskets. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.
Note: By initial opening pressure Рн.о. the specified leak-tightness in the valve seat is broken and lifting of the closing member begins
92
PRODUCT CATALOG/FEBRUARY 2013
SPRING LOADED SAFETY VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SPRING LOADED SAFETY VALVES Production and delivery according to Specification TУ 3742-004-07533604-2008, ТУ 3742-005-07533604-2005, ТУ 3742-008-07533604-2006
СППКР (Safety spring-loaded valve (popping type))
СППК (Safety spring-loaded valve)
СППКС (Safety spring-loaded valve (bellows type))
SPRING LOADED SAFETY VALVES
PRODUCT CATALOG/FEBRUARY 2013
93
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SPRING LOADED SAFETY VALVES
(Technical characteristics)
Designation of the product
Figures table
PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet
Fс, mm2
α1 gas
α2 liq.
Material of the body
Н, mm
L, L1, Weight, Н1, mm mm mm kg
598
---
---
555
598
---
---
555
28
720
---
49
---
675
720
---
---
675
50
675
---
40
---
655
675
---
---
650
39
---
715
52
760
---
---
715
760
---
770
---
---
730
770
---
---
730
---
860
---
860
940
---
940
---
---
1000
1060
---
---
514
558
---
---
462
507
---
ТУ 3742-004-07533604-2008 СППК4Р 50-1,6
17с6нж
1,6
СППК4 50-1,6
17с7нж
СППК4Р 50-4,0
17с21нж
СППК4 50-4,0
17с23нж
4,0
СППК5Р 50-6,3
17с16нж
6,3
СППК5 50-6,3
17с16нж1
50
50
1,6 4,0
6,3
СППК5Р 50-16,0
17с8нж
СППК5 50-16,0
17с8нж1
16,0
СППК4Р 80-1,6
17с6нж
1,6
СППК4 80-1,6
17с7нж
СППК4Р 80-4,0
17с21нж
СППК4 80-4,0
17с23нж
4,0
СППК4 80-6,3
17с85нж
6,3
СППК4Р 80-6,3
17с89нж
СППК4 80-16,0
17с80нж
СППК4Р 80-16,0
17с90нж
16,0
СППК5Р 100-1,6
17с6нж
1,6
СППК5 100-1,6
17с7нж
СППК5Р 100-4,0
17с21нж
СППК5 100-4,0
17с23нж
4,0
СППК4 150-1,6М
17с7нж
1,6
СППК4 150-4,0М
17с23нж
СППК4Р 150-1,6М
17с6нж
СППК4Р 150-4,0М
17с21нж
СППК4 200-1,6
17с13нж
СППК4Р 200-1,6
17с17нж
СППК4 25-4,0
17с14нж
СППК4Р 25-4,0
17с25нж
СППК 25-10,0
17с81нж
СППКР 25-10,0
17с84нж
СППК4Р 25-16,0 СППК5Р 100-6,3
94
80
80
100
150
16,0
1,6 4,0
6,3 16,0
1,6 4,0
4,0 1,6
0,6 80
0,6 1,6
33
855
0,8
0,5
Steel 20Л
1,6
80
4,0
33
855
0,8
0,4
Steel 20Л
0,6 100
0,6 1,6
40
1256
0,8
0,5
Steel 20Л
1,6
100
150
4,0
1,6
40
1256
40
1256
33
855
33
855
48
1809
0,6
0,8
0,6 200
4,0
1,6 0,6
0,1
0,5
Steel 20Л
Steel 20Л
0,56 75
4417
0,8 0,56
1,6
Steel 20Л
0,56 0,4
0,23
130 155
145 160
150 175
165 195
26 31
45 54
37 44
55 64 68
160 200
160 200
53 50 58 55 91
205 230
96 94 99
1,6
300
0,6
142 15836
25
4,0
40
1,6
16
201
0,6
0,1
Steel 20Л
25
10,0
32
4,0
12
113
0,4
0,1
Steel 20
17с9нж
25
16,0
40
4,0
12
113
0,6
0,3
Steel 20Л
550
---
105 125
30
17с16нж
100
6,3
150
4,0
63
3117
0,8
0,4
Steel 20Л
1022
---
235 245
155
PRODUCT CATALOG/FEBRUARY 2013
SPRING LOADED SAFETY VALVES
280 320
176
200
0,4 0,23
Steel 20Л
29
100 120 90
75
180 20 23 9 12
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SPRING LOADED SAFETY VALVES
(Technical characteristics) (cont.)
Designation of the product
Figures table
PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet
Fс, mm2
α1 gas
α2 liq.
Material of the body
Н, mm
Н1, L, L1, Weight, mm mm mm kg
ТУ 3742-004-07533604-2008 СППК5Р 100-6,3-01
17с16нж2
72
4071
СППК5 100-6,3
17с16нж1
63
3117
СППК5 100-6,3-01
17с16нж3
72
4071
СППК5Р 100-16,0
17с8нж
48
1809
СППК5Р 100-16,0-01
17с8нж2
56
2463
СППК5 100-16,0
17с8нж1
48
1809
СППК5 100-16,0-01
17с8нж3
56
2463
СППК5Р 50-6,3 нж
17нж16нж
СППК5 50-6,3 нж
17нж16нж1
СППК5Р 50-16,0 нж
17нж8нж
СППК5 50-16,0 нж
17нж8нж1
СППК5Р 100-6,3 нж
17нж16нж
СППК5Р 100-6,3 нж1 17нж16нж2
100
6,3
100 16,0
150
150
4,0
4,0
50
6,3 16,0
80
4,0
33
855
100
6,3
150
4,0
63
3117
72
4071
63
3117
СППК5 100-6,3 нж1
17нж16нж3
72
4071
СППК5Р 100-16,0 нж
17нж8нж
48
1809
56
2463
48
1809
56
2463
30
706
40
1256
48
1809
75
4417
17нж8нж1
0,4
--Steel 20Л
0,8
100 16,0
150
4,0
СППК5 100-16,0 нж1 17нж8нж3 СППК4Р 50-1,6 УХЛ1 17нж17нж
50
80
СППК4Р 80-1,6 УХЛ1 17нж17нж
80
100
СППК5Р 100-1,6 УХЛ1 17нж6нж
100
150
СППК4Р 150-1,6 УХЛ1 17нж6нж
150
200
СППК4Р 200-1,6 УХЛ1 17нж17нж 200
1,6
300
СППК4 50-1,6 УХЛ1
17нж13нж
50
СППК4 80-1,6 УХЛ1
17нж13нж
80
100
СППК5 100-1,6 УХЛ1
17нж7нж
100
150
СППК4 150-1,6 УХЛ1
17нж7нж
150
200
СППК4 200-1,6 УХЛ1 17нж13нж 200
300
СППК4Р 50-4,0 УХЛ1 17нж25нж
50
80
СППК4Р 80-4,0 УХЛ1 17нж25нж
80
СППК5Р 100-4,0 УХЛ1 17нж25нж 100 СППК4Р 150-4,0 УХЛ1 17нж21нж 150
4,0
80
100 150 200
0,6 1,6
0,6
1,6 0,6
1,6
1022 1022
0,4
---
0,8
0,4
Steel 12Х18Н9ТЛ
16,0
17нж16нж1
СППК5 100-16,0 нж
0,8
6,3
СППК5 100-6,3 нж
СППК5Р 100-16,0 нж1 17нж8нж2
1022
0,4
Steel 12Х18Н9ТЛ
0,4
Steel 12Х18Н9ТЛ
150
966
150 160
--966
235 245
160 155 155
720
---
49
---
675
720
---
---
675
1022 --1022
0,8
966 235 245
966
1022 0,8
155
1022 ---
145 160
155 235 245
966
155 150 150 160
--966
54 50
--966
45
235 245
966
160 155 155
595
---
130 155
30
675
---
150 175
42
0,5
770
---
160 200
62
0,56
940
---
205 230
94
142 15836 0,4 0,23
1250
---
280 320
180
---
570 130 155
27
---
650 150 175
39
---
730 160 200
58
0,56
---
860 205 230
91
142 15836 0,4 0,23
---
1170 280 320
176
30
706
595
---
130 155
31
40
1256
675
---
150 175
44
48
1809
0,5
770
---
160 200
70
75
4417
0,56
940
---
205 230
99
30
706
40
1256
48
1809
75
4417
0,6 0,8
0,6 0,8
0,6 0,8
SPRING LOADED SAFETY VALVES
0,3
0,3 0,5
0,3
Steel 12Х18Н9ТЛ
PRODUCT CATALOG/FEBRUARY 2013
95
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SPRING LOADED SAFETY VALVES
(Technical characteristics) (cont.)
Designation of the product
Figures table
PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet
Fс, mm2
α1 gas
Н, mm
L, L1, Weight, Н1, mm mm mm kg
---
570
130 155
29
---
650
150 175
41
0,5
---
730
160 200
65
0,56
---
860
205 230
96
760
---
---
715
760
---
---
715
545
---
---
505
507
---
---
462
α2 liq.
Material of the body
ТУ 3742-004-07533604-2008 СППК4 50-4,0 УХЛ1
17нж14нж
50
СППК4 80-4,0 УХЛ1
17нж14нж
80
СППК5 100-4,0 УХЛ1 17нж23нж 100
80 4,0
СППК4 150-4,0 УХЛ1 17нж23нж 150 СППК4Р 80-6,3 УХЛ1 17нж89нж СППК4 80-6,3 УХЛ1
17нж85нж
СППК4Р 80-16,0 УХЛ1 17нж90нж СППК4 80-16,0 УХЛ1 17нж80нж СППК4Р 25-4,0 УХЛ1 17нж25нж СППК4 25-4,0 УХЛ1
17нж14нж
СППКР 25-10,0 УХЛ1 17нж84нж
1256
48
1809
75
4417
100
4,0
40
1256
80
16,0
100
4,0
33
855
0,6 0,8 0,6
0,6
0,3
0,1
Steel 12Х18Н9ТЛ
0,1
165 195 165 195
65 72 69 24
4,0
40
1,6
16
201
25
10,0
32
4,0
12
113
0,4
0,1
18
254
0,6
0,1
530
100 120
22
0,5
590
130 155
28
0,4
700
145 160
650
150 175
39
730
160 200
55
0,4
998
235 245 205 230
СППК4С 50-4,0 нж
17нж14нж1
СППК5С 50-6,3 нж
17нж16нж1 50
6,3
СППК5С 50-16,0 нж
17нж8нж1
16,0
СППК4С 80-4,0 нж
17нж14нж1 80
СППК5С 100-4,0 нж 17нж23нж1
4,0
4,0
СППК5С 100-6,3 нж 17нж16нж1 100
6,3
СППК5С 100-16,0 нж 17нж8нж1
16,0 150
СППК4С 200-1,6 нж 17нж13нж1 200
1,6 4,0 1,6
40 80 100 150
200 300
СППК4Р 50-1,6 ХЛ1
17лс17нж
50
80
СППК4Р 80-1,6 ХЛ1
17лс17нж
80
100
СППК5Р 100-1,6 ХЛ1 17лс6нж
100
СППК4Р 150-1,6 ХЛ1 17лс6нж
150
200
СППК4Р 200-1,6 ХЛ1 17лс17нж
200
300
СППК4 50-1,6 ХЛ1
17лс13нж
50
80
СППК4 80-1,6 ХЛ1
17лс13нж
80
100
СППК5 100-1,6 ХЛ1
17лс7нж
100
СППК4 150-1,6 ХЛ1
17лс7нж
150
200
СППК4 200-1,6 ХЛ1
17лс13нж
200
300
1,6
1,6
150
150
PRODUCT CATALOG/FEBRUARY 2013
1,6 4,0 1,6 4,0 0,6 1,6 0,6 0,6 1,6 0,6 0,6 1,6 0,6
33
855
Steel 12Х18Н9Т
100 120
68
25
17нж14нж1 25
96
40
6,3
СППК4С 25-4,0 нж
СППК4С 150-4,0 нж 17нж23нж1
706
80
17нж81нж
17нж7нж1
150
1,6
200
СППК 25-10,0 УХЛ1
СППК4С 150-1,6 нж
100
30
90
75
21 12 9
37 42
40
1256
48
1809
72
4071
48
1809
75
4417
0,56
875
142 15836 0,4
0,1
1040 280 320
190
595
130 155
30
675
150 175
42
160 200
62
30
706
40
1256
48
1809
75
4417
0,8
0,6 0,8
0,5
0,3
706
40
1256
48
1809
75
4417
0,6 0,8
---
155 91 94
770
0,56
940
205 230
94
1250
280 320
180
570
130 155
27
650
150 175
39
730
160 200
58
860
205 230
91
1170 280 320
176
Steel 20ГЛ
0,3 0,5 0,56
142 15836 0,4 0,23
SPRING LOADED SAFETY VALVES
---
---
150
0,5
142 15836 0,4 0,23 30
Steel 12Х18Н9ТЛ
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SPRING LOADED SAFETY VALVES
(Technical characteristics) (cont.)
Designation of the product
Figures table
PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet
Fс, mm2
α1 gas
α2 liq.
Material of the body
Н, mm
L, L1, Weight, Н1, mm mm mm kg
ТУ 3742-004-07533604-2008 СППК4Р 50-4,0 ХЛ1
17лс25нж
50
СППК4Р 80-4,0 ХЛ1
17лс25нж
80
СППК5Р 100-4,0 ХЛ1 17лс25нж
100
СППК4Р 150-4,0 ХЛ1 17лс21нж
150
СППК4 50-4,0 ХЛ1
17лс14нж
50
СППК4 80-4,0 ХЛ1
17лс14нж
80
СППК5 100-4,0 ХЛ1
17лс23нж
100
СППК4 150-4,0 ХЛ1
17лс23нж
150
СППК4Р 80-6,3 ХЛ1
17лс89нж
СППК4 80-6,3 ХЛ1
17лс85нж
СППК4Р 80-16,0 ХЛ1 17лс90нж СППК4 80-16,0 ХЛ1
17лс80нж
СППК4Р 25-4,0 ХЛ1
17лс25нж
СППК4 25-4,0 ХЛ1
17лс14нж
СППК5Р 50-6,3 ХЛ1
17лс89нж
СППК5 50-6,3 ХЛ1
17лс85нж
80 4,0
4,0
30
706
40
1256
48
1809
200
75
4417
80
30
706
40
1256
48
1809
75
4417
40
1256
100 150
100 150
1,6
1,6
200 6,3
80
100
0,6 0,8 0,6 0,8
675
0,5
770
0,56
940
0,3 ---
0,5 0,56
4,0
16,0
595
0,3
Steel 20ГЛ 33
855
0,6
0,1
130 155
31
150 175
44
160 200
70
205 230
99
570
130 155
29
650
150 175
41
730
160 200
65
860
205 230
96
---
760
---
---
715
760
---
---
715
545
---
---
505
720
---
---
675
720
---
---
675
68 165 195
65 72 69
4,0
40
1,6
16
201
50
6,3
80
4,0
33
855
0,8
0,4
50
16,0
80
4,0
33
855
0,8
0,4
100
6,3
150
4,0
63
3117
0,8
0,4
1022
---
235 245
155
СППК5Р 100-6,3-01 ХЛ1 17лс16нж2 100
6,3
150
4,0
72
4071
0,8
0,4
1022
---
235 245
155
СППК 25-10,0 ХЛ1
17лс81нж
25
10,0
32
4,0
12
113
0,4
0,1
09Г2С
---
462
90
75
9
СППКР 25-10,0 ХЛ1
17лс84нж
25
10,0
32
4,0
12
113
0,4
0,1
09Г2С
507
---
90
75
12
СППК5 100-6,3 ХЛ1
17лс16нж1
100
6,3
150
4,0
63
3117
72
4071
0,8
0,4
---
966
235 245
48
1809
56
2463
1022
---
48
1809
56
2463
18
254
СППК5Р 50-16,0 ХЛ1 17лс90нж СППК5 50-16,0 ХЛ1
17лс80нж
СППК5Р 100-6,3 ХЛ1 17лс16нж
СППК5 100-6,3-01 ХЛ1 17лс16нж3 СППК5Р 100-16,0 ХЛ1 17лс8нж СППК5Р 100-16,0-01 ХЛ1 17лс8нж2 СППК5 100-16,0 ХЛ1
17лс8нж1
100 16,0
150
4,0
СППК5 100-16,0-01 ХЛ1 17лс8нж3 СППК4С 25-4,0 ХЛ1
17лс14нж
СППК4С 50-4,0 ХЛ1
17лс14нж
СППК5С 50-6,3 ХЛ1
17лс16нж
СППК5С 50-16,0 ХЛ1
17лс8нж
СППК4С 80-4,0 ХЛ1
17лс14нж
25 50
4,0 6,3
40 80
16,0 80
4,0
100
1,6 4,0 1,6
33 40
855
0,8
0,4
0,8
1256
SPRING LOADED SAFETY VALVES
145 160 145 160
---
21 49 45 54 50
150 150 160
235 245 Steel 20ГЛ
0,6
100 120
24
25
966
160 155 155
0,1
530
100 120
20
0,5
590
130 155
28
690
145 160
665
150 175
0,4 0,5
---
PRODUCT CATALOG/FEBRUARY 2013
37 42 39
97
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SPRING LOADED SAFETY VALVES
(Technical characteristics) (cont.)
Designation of the product
Figures table
PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet
Fс, mm2
α1 gas
α2 liq.
Material of the body
Н, mm
L, L1, Weight, Н1, mm mm mm kg
ТУ 3742-004-07533604-2008 СППК5С 100-4,0 ХЛ1
17лс23нж
4,0
СППК5С 100-6,3 ХЛ1 17лс16нж3 100
6,3
СППК5С 100-16,0 ХЛ1 17лс8нж1
16,0
СППК4С 150-1,6 ХЛ1
17лс7нж
СППК4С 150-4,0 ХЛ1
17лс23нж
СППК4С 200-1,6 ХЛ1
17лс13нж
150 200
1,6 4,0 1,6
1,6 150
200 300
4,0 0,6 1,6 0,6
48
1809
72
4071
48
1809
75
4417
0,5
0,4
142 15836 0,4
0,1
Steel 20ГЛ
Steel 20ГЛ
---
730
160 200
998
235 245
875
205 230
55 150 155 91 94
---
1040 280 320
190
---
864
91
948
---
---
1175
1260
---
---
864
948
---
---
1175
1260
---
---
528
100 120
587
130 155
706
145 160
660
150 175
700
165 195
730
160 200
925
235 245
884
205 230
ТУ 3742-005-07533604-2005, ТУ 3742-004-07533604-2008 СППК4 150-1,6М1
17с7нж
СППК4Р 150-1,6М1
17с6нж
СППК4 200-1,6М
17с13нж
СППК4Р 200-1,6М
17с17нж
СППК4 150-1,6М1
17лс7нж
СППК4Р 150-1,6М1
17лс6нж
СППК4 200-1,6М
17лс13нж
СППК4Р 200-1,6М
17лс17нж
150
1,6
200
75
4417
0,8 0,65
0,6
Steel 20Л
200
1,6
300
142 15836 0,7 0,53
150
1,6
200
75
4417
0,8 0,65
0,6 200
1,6
300
Steel 20ГЛ 142 15836 0,7 0,53
205 230 280 320 205 230 280 320
94 176 180 91 94 176 180
ТУ 3742-008-07533604-2006 СППК5С 25-4,0 нж
28нж21нж
25
4,0
СППК5С 50-1,6 нж
28нж20нж
СППК5С 50-4,0 нж
28нж21нж
СППК5С 50-6,3 нж
28нж22нж
СППК5С 50-16,0 нж
28нж23нж
16,0
СППК5С 80-1,6 нж
28нж20нж
1,6
СППК5С 80-4,0 нж
28нж21нж
СППК5С 80-6,3 нж
28нж22нж
СППК5С 80-16,0 нж
28нж23нж
16,0
СППК5С 100-1,6 нж
28нж20нж
1,6
СППК5С 100-4,0 нж
28нж21нж
СППК5С 100-6,3 нж
28нж22нж
40
1,6 50
80
100
СППК5С 100-16,0 нж 28нж23нж
4,0 6,3
4,0 6,3
4,0 6,3
18
254
0,6
0,6 80
1,6
0,6 100
1,6 4,0 0,6
150
1,6 4,0
33
40
1256
33
855
48
1809
72
4071
48
1809
75
4417
0,6
1,6
300
0,6
142 15836 0,4
СППК5РС 25-4,0 нж
28нж21нж1 25
4,0
40
1,6
18
PRODUCT CATALOG/FEBRUARY 2013
---
0,1
----Steel --2Х18Н12МЗТЛ ---
0,4
28нж20нж 200
98
---
0,8
СППК5С 200-1,6 нж
254
---
0,4
0,5
28нж21нж
1,6
---
0,5
СППК5С 150-4,0 нж
4,0
0,6
0,8
28нж20нж
200
---
855
СППК5С 150-1,6 нж
150
0,1 0,45
4,0
16,0 1,6
1,6
0,6
0,6
0,5 0,1
SPRING LOADED SAFETY VALVES
------------571
1027 280 320 ---
100 120
22 27 28 37 42 37 39 67 71 50 55 150 155 91 94 176 25
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SPRING LOADED SAFETY VALVES
(Technical characteristics) (cont.)
Designation of the product
Figures table
PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet
Fс, mm2
α1 gas
α2 liq.
Material of the body
Н, mm
L, L1, Weight, Н1, mm mm mm kg
630
---
ТУ 3742-008-07533604-2006 СППК5РС 50-1,6 нж 28нж20нж1
1,6
0,6
СППК5РС 50-4,0 нж 28нж21нж1
4,0 50
СППК5РС 50-6,3 нж 28нж22нж1
1,6 80
33
0,8
4,0
1,6 80
СППК5РС 80-4,0 нж 28нж21нж1
0,6 100
4,0
СППК5РС 80-6,3 нж 28нж22нж1
40
1256
1,6
100
СППК5РС 80-16,0 нж 28нж23нж1
16,0
СППК5РС 100-1,6 нж 28нж20нж1
1,6
4,0
33
СППК5РС 100-4,0 нж 28нж21нж1
4,0 100
СППК5РС 100-6,3 нж 28нж22нж1
855
0,6
1809
72
16,0 1,6 150
4071
4,0
СППК5РС 200-1,6 нж 28нж20нж1 200
1,6
48
1809
75
4417
0,6
750
---
702
---
45 40 150 175
702
---
755
---
41 70 165 195
Steel 755 12Х18Н12МЗТЛ
---
765
---
74 53 160 200
765
---
970
---
58
0,6
142 15836 0,4
SPRING LOADED SAFETY VALVES
0,1
155 235 245
970
---
927
---
0,5
1,6 300
40 145 160
0,4
0,6 200
СППК5РС 150-4,0 нж 28нж21нж1
31
0,8 4,0
СППК5РС 150-1,6 нж 28нж20нж1
---
0,5
1,6 150
6,3
СППК5РС 100-16,0 нж 28нж23нж1
0,1
0,6 48
750
0,5
6,3 80
---
0,4
16,0
СППК5РС 80-1,6 нж 28нж20нж1
630 855
6,3
СППК5РС 50-16,0 нж 28нж23нж1
30 130 155
0,45
160 94 205 230
927
---
1070
---
97 280 320
PRODUCT CATALOG/FEBRUARY 2013
180
99
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
DRAWINGS OF FLANGED VALVE BODY PN 1,6 MPa
PN 4,0 MPa
PN 1,6 MPa, main dimensions, mm DN
D
D1
D2
d
n
b
DN1
D3
D4
D5
d1
n1
b1
L
L1
50
160
125
99
18
4
17
80
185
150
124
18
4
18
130
155
80
195
160
132
18
8
20
100
205
170
144
18
4
18
150
175
100
215
180
156
18
8
20
150
280
240
211
22
8
24
160
200
150
280
240
211
22
8
24
200
315
280
254
18
8
22
205
230
200
335
295
266
22
12
26
300
435
395
363
22
12
24
280
320
PN 4,0 MPa, main dimensions, mm DN
D
D1
D2
D6
d
n
b
DN1
D3
D4
D5
d1
n1
b1
L
L1
25
115
85
65
58
14
4
16
40
145
110
84
18
4
17
100
120
50
160
125
99
88
18
4
20
80
195
160
132
18
8
20
130
155
80
195
160
132
121
18
8
22
100
215
180
156
18
8
20
150
175
100
230
190
156
150
22
8
24
150
280
240
211
22
8
24
180
200
150
300
250
211
204
26
8
30
200
335
295
266
22
12
26
205
230
100
PRODUCT CATALOG/FEBRUARY 2013
SPRING LOADED SAFETY VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
DRAWINGS OF FLANGED VALVE BODY DN 25 PN 10,0 MPa
PN 6,3; 16,0 MPa
PN 6,3 MPa, main dimensions, mm DN
D
D1
D2
D7
d
n
b
DN1
D3
D4
D5
D8
d1
n1
b1
L
L1
50
175
135
102
85
22
4
26
80
195
160
132
121
18
8
22
145
160
80
210
170
133
115
22
8
30
100
230
190
156
150
22
8
24
165
195
100
250
200
170
145
26
8
32
150
300
250
211
204
26
8
30
235
245
PN 16,0 MPa, main dimensions, mm DN
D
D1
D2
D7
d
n
b
DN1
D3
D4
D5
D8
d1
n1
b1
L
L1
25
135
100
68
50
18
4
24
40
145
110
88
76
18
4
21
105
125
50
195
145
115
95
26
4
30
80
195
160
132
121
18
8
22
145
160
80
230
180
150
130
26
8
36
100
230
190
156
150
22
8
24
165
195
100
265
210
175
145
30
8
40
150
300
250
211
204
26
8
30
235
245
SPRING LOADED SAFETY VALVES
PRODUCT CATALOG/FEBRUARY 2013
101
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
DRAFT – SAFETY VALVE DN 25 PN 10,0 MPa DN 25 PN 10,0 MPa
completed with mating parts (reference dimensions)
DRAFT – SAFETY VALVE DN 25 PN 10,0 MPa connection to pipeline (reference dimensions)
Inlet
Outlet
Name of the part
Position number
Note
Name of the part
Position number
Note
Gasket
1
45х33х2
Gasket
4
52х39х2
Nipple
2
-
Nipple
5
-
Union nut
3
For wrench 55
Union nut
6
For wrench 65
102
PRODUCT CATALOG/FEBRUARY 2013
SPRING LOADED SAFETY VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
BASIC DESIGN OF VALVE BODY FLANGES Inlet flange
Outlet flange
Nominal pressure of the valve, MPa
PN, MPa
Connecting dimensions and seal face acc. to GOST R 54432-2011, series 1
PN, MPa
Connecting dimensions and seal face acc. to GOST R 54432-2011, series 1
PN 1,6
1,6
Design B
0,6
Design B
PN 4,0
4,0
Design F
1,6
Design B
PN 6,3
6,3
Design J
4,0
Design F
PN 16,0
16,0
Design J
4,0
Design F
1) You can order safety valves with seal faces of other designs according to data, indicated on page152. 2) On customer's request we can produce safety valves with seal faces according to GOST 12815-80, series 2.
OPERATING CONDITIONS OF SPRING LOADED SAFETY VALVES Spring loaded safety valves, steel
20Л, 20
20ГЛ, 09Г2С
12Х18Н9ТЛ, 12Х18Н10Т
12Х18Н12М3ТЛ
Climatic design acc. to GOST 15150-69
Water, air, steam, ammonia1, natural gas, oil, oil products, liquid and gaseous hydrocarbons and other media, where corrosion rate of steel Working media 20Л, 20 is ≤0,1 mm/year
Water, air, steam, ammonia1, natural gas, oil products, liquid and gaseous petroleum products and other media, where corrosion rate of steel 20ГЛ, 09Г2С is ≤0,1 mm/year
Water, air, steam, ammonia, wet natural gas, oil products, medium, containing hydrogen High-sulfur natural gas, sulfide1, liquid and petroleum products, gaseous hydrocarbon with high content of media, petrochemihydrogen sulfide1, hycal products and other drogen sulfide and other media, where corrosion media, where corrosion rate of steel rate of steel 12Х18Н9ТЛ, 12Х18Н10Т 12Х18Н12М3ТЛ is ≤0,1 mm/year is ≤0,1 mm/year
Safety valves СППК and СППКС (DN 50...200 PN 1,6 MPa and DN 25...150 PN 4,0 MPa) acc.to Specification 3742-004-07533604-2008 – liquid chlorine acc.to GOST 6718-93 and gaseous with moisture content ≤ 0,04 % Working medium temperature
-40 °C to +425 °C
-60 °C to +425 °C
-60 °C to +600 °C2
-60 °C to +250 °C3
Min. ambient temperature
-40 °C
-60 °C
-60 °C
-60 °C
When ordering indicate as additional requirement in the order form. Bellows valves fit working media ≥ -110 °С. 3 In accordance with ТУ, depending on concentration and chemical composition, max. temperature of working medium may be lowered. 1 2
SPRING LOADED SAFETY VALVES
PRODUCT CATALOG/FEBRUARY 2013
103
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
MATERIAL OF MAIN PARTS 17с...
17лс...
Name of the part
№
17нж...
28нж...
Climatic design according to GOST 15150-69 У1
ХЛ1
УХЛ1
УХЛ1
Steel 20Л, Steel 20
20ГЛ
12Х18Н9ТЛ, 12Х18Н10Т
12Х18Н12МЗТЛ
Steel 20
09Г2С
12Х18Н10Т
10Х17Н13М2Т
1
Body
2
Bonnet
3
Seat
20Х13
12Х18Н10Т* or 20Х13
12Х18Н10Т*
10Х17Н13М2Т*
4
Slide
30Х13
12Х18Н10Т* or 30Х13
12Х18Н10Т*
10Х17Н13М2Т*
5
Stem
30Х13
12Х18Н10Т* or 30Х13
12Х18Н10Т*
14Х17Н2
6
Nut
Steel 25
20ХН3А
12Х18Н10Т
10Х17Н13М2Т
7
Pin
Steel 35
20ХН3А
12Х18Н10Т
10Х17Н13М2Т
8
Spring
50ХФА
50ХФА
50ХФА
50ХФА
08Х18Н10Т
10Х17Н13М2Т (without protective coat) or 08Х18Н10Т (with protective coat)
9
Bellows
---
08Х18Н10Т
*With surfacing of corrosion-resistant materials
APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES Designation
СППК4 25-4,0 СППК4 25-4,0 УХЛ1 СППК4 25-4,0 ХЛ1 СППК4Р 25-4,0 СППК4Р 25-4,0 УХЛ1 СППК4Р 25-4,0 ХЛ1
PN, MPa
Min. diameter of the seat dс, mm
Adjustment pressure limits, РN, MPa
Spring number acc. to manufacturer’s specification
16
0,4…0,8 0,8…1,6 1,6…2,5 2,5…4,0
8 1 2 3
18
0,8…1,6 1,6…2,5 2,5…4,0
1 2 3 8 1 2 3 4 5 9
4,0
СППК4С 25-4,0 нж СППК4С 25-4,0 ХЛ1 СППК5С 25-4,0 нж СППК5РС 25-4,0 нж СППК 25-10,0 СППК 25-10,0 УХЛ1 СППК 25-10,0 ХЛ1 СППКР 25-10,0 СППКР 25-10,0 УХЛ1 СППКР 25-10,0 ХЛ1
10,0
12
0,4…0,8 0,8…1,6 1,6…2,5 2,5…5,0 5,0…8,0 8,0…10,0
СППК4Р 25-16,0
16,0
12
10,0…16,0
104
PRODUCT CATALOG/FEBRUARY 2013
SPRING LOADED SAFETY VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES (cont.) Designation
PN, MPa
СППК4 50-1,6 СППК4Р 50-1,6 СППК4 50-1,6 УХЛ1 СППК4 50-1,6 ХЛ1 СППК4Р 50-1,6 УХЛ1 СППК4Р 50-1,6 ХЛ1
Adjustment pressure limits, РN, MPa
Spring number acc. to manufacturer’s specification
0,05…0,12 0,12…0,25 0,25…0,4 0,4…0,8 0,8…1,6
10 11 12 13 14
0,8…1,6
14
0,05…0,12 0,12…0,25 0,25…0,4 0,4…0,8 0,8…2,0 2,0…3,0 3,0…4,0
10 11 12 13 14 15 16
33
0,8…2,0 2,0…3,0 3,0…4,0
14 15 16
33
2,0…3,4 3,0…5,4 5,0…6,3
55 56 57
33
5,3…9,0 8,5…12,4 12,4…14,1 14,0…16,0
58 59 60 61
Min. diameter of the seat dс, mm
33
1,6
30
СППК5С 50-1,6 нж СППК5РС 50-1,6 нж
33
СППК4 50-4,0 СППК4Р 50-4,0
33
СППК4 50-4,0 УХЛ1 СППК4 50-4,0 ХЛ1 СППК4Р 50-4,0 УХЛ1 СППК4Р 50-4,0 ХЛ1
30 4,0
СППК4С 50-4,0 нж СППК4С 50-4,0 ХЛ1 СППК5С 50-4,0 нж СППК5РС 50-4,0 нж СППК5 50-6,3 СППК5 50-6,3 нж СППК5 50-6,3 ХЛ1 СППК5Р 50-6,3 СППК5Р 50-6,3 нж СППК5Р 50-6,3 ХЛ1 СППК5С 50-6,3 нж СППК5С 50-6,3 ХЛ1 СППК5РС 50-6,3 нж СППК5 50-16,0 СППК5 50-16,0 нж СППК5 50-16,0 ХЛ1 СППК5Р 50-16,0 СППК5Р 50-16,0 нж СППК5Р 50-16,0 ХЛ1 СППК5С 50-16,0 нж СППК5С 50-16,0 ХЛ1 СППК5РС 50-16,0 нж
6,3
16,0
SPRING LOADED SAFETY VALVES
PRODUCT CATALOG/FEBRUARY 2013
105
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES (cont.) Adjustment pressure limits, РN, MPa
Spring number acc. to manufacturer’s specification
0,05…0,12 0,12…0,3 0,3…0,5 0,5…0,8 0,8…1,6
30 31 32 33 34
СППК5С 80-1,6 нж СППК5РС 80-1,6 нж
0,8…1,6
34
СППК4 80-4,0 СППК4 80-4,0 УХЛ1 СППК4 80-4,0 ХЛ1 СППК4Р 80-4,0 СППК4Р 80-4,0 УХЛ1 СППК4Р 80-4,0 ХЛ1
0,05…0,12 0,12…0,3 0,3…0,5 0,5…0,8 0,8…2,0 2,0…3,0 3,0…4,0
30 31 32 33 35 36 37
0,8…2,0 2,0…3,0 3,0…4,0
35 36 37
2,5…3,5 3,5…4,4 4,4…5,0 5,0…6,3
38 37 39 40
6,3…10,0 10,0…13,5 13,5…16,0
41 42 43
Designation
СППК4 80-1,6 СППК4 80-1,6 УХЛ1 СППК4 80-1,6 ХЛ1 СППК4Р 80-1,6 СППК4Р 80-1,6 УХЛ1 СППК4Р 80-1,6 ХЛ1
PN, MPa
Min. diameter of the seat dс, mm
1,6
4,0
40
40
СППК4С 80-4,0 нж СППК4С 80-4,0 ХЛ1 СППК5С 80-4,0 нж СППК5РС 80-4,0 нж СППК4 80-6,3 СППК4 80-6,3 УХЛ1 СППК4 80-6,3 ХЛ1 СППК4Р 80-6,3 СППК4Р 80-6,3 УХЛ1 СППК4Р 80-6,3 ХЛ1
40 6,3
СППК5С 80-6,3 нж СППК5РС 80-6,3 нж СППК4 80-16,0 СППК4 80-16,0 УХЛ1 СППК4 80-16,0 ХЛ1 СППК4Р 80-16,0 СППК4Р 80-16,0 УХЛ1 СППК4Р 80-16,0 ХЛ1 СППК5С 80-16,0 нж СППК5РС 80-16,0 нж
106
33
16,0
PRODUCT CATALOG/FEBRUARY 2013
33
SPRING LOADED SAFETY VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES (cont.) Designation
СППК5 100-1,6 СППК5 100-1,6 УХЛ1 СППК5 100-1,6 ХЛ1 СППК5Р 100-1,6 СППК5Р 100-1,6 УХЛ1 СППК5Р 100-1,6 ХЛ1
PN, MPa
1,6
Adjustment pressure limits, РN, MPa
Spring number acc. to manufacturer’s specification
0,05…0,1 0,08…0,16 0,15…0,3 0,25…0,45 0,45…0,85 0,8…1,6
50 51 52 53 54 55
0,8…1,6
55
48
0,8…1,6 1,6…2,6 2,6…4,0
55 56 57
63
2,5…4,0 4,0…5,5 5,5…6,3
77а 80 81
72
2,5…4,0 4,0…5,0 5,0…5,8 5,8…6,3
80 81 82 83
48
6,3…10,0 10,0…12,5 11,0…14,5 13,5…16,0
80 81 82 83
Min. diameter of the seat dс, mm
48
СППК5С 100-1,6 нж СППК5РС 100-1,6 нж СППК5 100-4,0 СППК5 100-4,0 УХЛ1 СППК5 100-4,0 ХЛ1 СППК5Р 100-4,0 СППК5Р 100-4,0 УХЛ1 СППК5Р 100-4,0 ХЛ1 СППК5С 100-4,0 нж СППК5С 100-4,0 ХЛ1 СППК5РС 100-4,0 нж
4,0
СППК5 100-6,3 СППК5 100-6,3 нж СППК5 100-6,3 ХЛ1 СППК5Р 100-6,3 СППК5Р 100-6,3 нж СППК5Р 100-6,3 ХЛ1 СППК5 100-6,3-01 СППК5 100-6,3 нж1 СППК5 100-6,3-01 ХЛ1 СППК5Р 100-6,3-01 СППК5Р 100-6,3 нж1 СППК5Р 100-6,3-01 ХЛ1 СППК5С 100-6,3 нж СППК5С 100-6,3 ХЛ1 СППК5РС 100-6,3 нж СППК5 100-16,0 СППК5 100-16,0 нж СППК5 100-16,0 ХЛ1 СППК5Р 100-16,0 СППК5Р 100-16,0 нж СППК5Р 100-16,0 ХЛ1 СППК5С 100-16,0 нж СППК5С 100-16,0 ХЛ1 СППК5РС 100-16,0 нж
6,3
16,0
SPRING LOADED SAFETY VALVES
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107
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES (cont.) PN, MPa
Min. diameter of the seat dс, mm
Adjustment pressure limits, РN, MPa
Spring number acc. to manufacturer’s specification
16,0
56
6,3…8,8 8,8…10,5 10,5…12,5
81 82 83
0,05…0,15 0,15…0,3 0,3…0,5 0,5…0,8 0,8…1,2 1,2…1,6
70 71 72 73 74 75
0,8…1,2 1,2…1,6
74 75
0,8…1,2 1,2…1,8 1,8…2,5 2,5…3,5 3,5…4,0
74 75 76 77 78
0,05…0,1 0,1…0,2 0,2…0,3 0,3…0,5 0,5…0,7 0,7…0,9 0,9…1,2 1,2…1,6
72 73 74 75 76 77 78 79
СППК4С 200-1,6 нж СППК4С 200-1,6 ХЛ1 СППК5С 200-1,6 нж СППК5РС 200-1,6 нж
0,7…0,9 0,9…1,2 1,2…1,6
77 78 79
СППК4 200-1,6М СППК4Р 200-1,6М
0,3…0,4 0,4…0,5 0,5…0,7 0,7…0,9 0,9…1,2 1,2…1,6
75М-1 75М-2 76М 77М 78М 79М
Designation СППК5 100-16,0-01 СППК5 100-16,0 нж1 СППК5 100-16,0-01 ХЛ1 СППК5Р 100-16,0-01 СППК5Р 100-16,0 нж1 СППК5Р 100-16,0-01 ХЛ1 СППК4 150-1,6М СППК4 150-1,6 УХЛ1 СППК4 150-1,6 ХЛ1 СППК4Р 150-1,6М СППК4Р 150-1,6 УХЛ1 СППК4Р 150-1,6 ХЛ1 СППК4 150-1,6М1 СППК4Р 150-1,6М1 СППК4С 150-1,6 нж СППК4С 150-1,6 ХЛ1 СППК5С 150-1,6 нж СППК5РС 150-1,6 нж СППК4 150-4,0М СППК4 150-4,0 УХЛ1 СППК4 150-4,0 ХЛ1 СППК4Р 150-4,0М СППК4Р 150-4,0 УХЛ1 СППК4Р 150-4,0 ХЛ1 СППК4С 150-4,0 нж СППК4С 150-4,0 ХЛ1 СППК5С 150-4,0 нж СППК5РС 150-4,0 нж СППК4 200-1,6 СППК4 200-1,6 УХЛ1 СППК4 200-1,6 ХЛ1 СППК4Р 200-1,6 СППК4Р 200-1,6 УХЛ1 СППК4Р 200-1,6 ХЛ1
1,6
4,0
1,6
1,6
75
75
142
142
СППК – Safety spring-loaded valve
108
PRODUCT CATALOG/FEBRUARY 2013
SPRING LOADED SAFETY VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
CHANGEOVER VALVE OF THE SAFETY VALVES Bottom elbow
Body
Locking washer Special bushing
Stem Bottom elbow Hand-wheel
Slide
Upper seat
Stem bushing
Support
Sprocket
Dowel CHANGEOVER VALVE OF THE SAFETY VALVES
Bottom seat
Locking washer Locking nut
Bonnet (insert)
Gland flange
Gland packing
CHANGEOVER VALVE OF THE SAFETY VALVES
Clip
Bearing
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109
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
CHANGEOVER VALVE OF THE SAFETY VALVES
Production and delivery according to Specification 孝校 3742-007-07533604-2003
CHANGEOVER VALVE IS INSTALLED IN CASES WHEN DURING OPERATION OCCURS NECESSITY TO SWITCH OFF ONE OF THE SAFETY VALVES AND TO SWITCH ON ANOTHER ONE, WITHOUT WORKING PROCESS INTERRUPTION, AS WELL AS TO CHANGE MEDIUM FLOW DIRECTION OR TO MIX THE MEDIA
110
PRODUCT CATALOG/FEBRUARY 2013
CHANGEOVER VALVE OF THE SAFETY VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
Seat tightness -class А, according to GOST R 54808-2011 Flanged connection to the pipeline. Dimensions of the seal faces and connecting dimensions according to GOST 12815-80, series 2: PN 0,6 MPa – design B; PN 1,6 MPa – design B; PN 4,0 MPa – design B; PN 6,3 MPa – design E; PN 16,0 MPa – design J. You can order safety valves with seal faces of other designs in compliance with information, given on page 153. On customer's request we can produce changeover valves with seal faces according to GOST 12815-80, series 2. In changeover valve by turning the hand-wheel, the closing member moves from one seat to another. The slider, mounted on the stem, shows the location of the closing member. The changeover valve could be delivered together with flanges, gaskets and fasteners for connection to the pipeline.
In case of necessity, changeover valves could be produced for inlet and outlet of the safety valves and be connected with each other by means of the chain drive (refer to the Chapter 'Units of Safety valves with Changeover Valves'). To install the unit, consisting of changeover valve and safety valves, you are to provide additional fastening to guarantee rigidity and structural strength. Example of ordering the changeover valve DN 50 PN 1,6 MPa of steel12Х18Н9ТЛ, face-to-face length 340 mm: Changeover valve DN 50 PN 1,6 MPa ПУ-50-1,6-02 нж, 23нж16нж. Changeover valves, used for gaseous, explosive, flammable, toxic media and steam are the subject of additional air test after hydraulic testing. When ordering put a special mark: Gas. In Order form it's necessary to indicate the necessity of completing the changeover valves with mating flanges, gaskets, pins and nuts. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials, which meet the requirements of standard technical documents.
CHANGEOVER VALVE OF THE SAFETY VALVES
PRODUCT CATALOG/FEBRUARY 2013
111
112
PRODUCT CATALOG/FEBRUARY 2013
CHANGEOVER VALVE OF THE SAFETY VALVES ПУТГ-2-АПН-04 Steel oval for PN 6,3; 16,0 MPa
20ГЛ
АГИ, rings ТРГ
ПУТГ-2-АПН-04 Steel oval for PN 6,3; 16,0 MPa
Support
Gasket
Spacer
8
9
10
* With surfacing of corrosion-resistant materials
АГИ, rings ТРГ
14Х17Н2 or 30Х13
Stem
12Х18Н9ТЛ
12Х18Н10Т
12Х18Н10Т*
7
12Х18Н10Т
45Х14Н14В2М
09Г2С*
20ХН3А or 40Х
12Х18Н9Т*
Slide
Pin
4
09Г2С* or 30Х13
12Х18Н9ТЛ
6
Seat
3 3а
20ГЛ
12Х18Н9ТЛ
20ХН3А or 35Х
Elbow
2 2а
20ГЛ
Nut
Body
1
23нж16нж, 23нж16нж1, 23нж17нж, 23нж17нж1, 23нж18нж, 23нж19нж, 23нж20нж
5
Name of the part
№
23лс16нж, 23лс16нж1, 23лс17нж, 23лс17нж1, 23лс18нж1, 23лс19нж, 23лс20нж
MATERIAL OF MAIN PARTS OF CHANGEOVER VALVES
ПУТГ-2-АПН-04 Steel oval for PN 6,3; 16,0 MPa
Ring ТРГ
12Х18Н12М3ТЛ
10Х17Н13М2Т
10Х17Н13М2Т*
12Х18Н10Т
45Х14Н14В2М
10Х17Н13М2Т*
12Х18Н12М3ТЛ
12Х18Н12М3ТЛ
23нж16нж2, 23нж16нж3, 23нж17нж2, 23нж17нж3, 23нж18нж1, 23нж19нж1, 23нж20нж1
ТИИР-752 (ПДД) Steel oval for PN 6,3; 16,0 MPa
АГИ, rings ТРГ
20Л
30Х13
20* or 30Х13
25
35
20* or 30Х13
20Л
20Л
23с16нж, 23с16нж1, 23с17нж, 23с17нж1, 23с18нж, 23с19нж, 23с20нж
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
CHANGEOVER VALVE OF THE SAFETY VALVES
1
-60 °C
When ordering indicate as additional requirement in the order form
Minimal ambient operation temperature
Working medium temperature
-60 °C
-60 °C
-60 °C to +600 °C
Water, air, oil, steam, ammonia1, wet natural gas, petroleum products, containing hydrogen sulfide, liquid and gaseous hydrocarbons chemical and other media, where corrosion rate of steel 12Х18Н12М3ТЛ is ≤0,1 mm/year
Water, air, oil, steam, ammonia1, wet natural gas, petroleum products, containing hydrogen sulfide, liquid and gaseous hydrocarbons, chemical and other media, where corrosion rate of steel 12Х18Н9ТЛ is ≤0,1 mm/year
-60 °C to +600 °C
12Х18Н12М3ТЛ
12Х18Н9ТЛ
Climatic operation conditions acc. to GOST 15150-69
-60 °C to +425 °C
Working media
20Л
Water, air, steam, ammonia1, natural gas, gas condensate, oil, oil products, liquid and gaseous hydrocarbons media and other media non-aggressive to steel 20Л. Corrosion rate ≤0,1 mm/year
Changeover valve of the safety valves, steel
OPERATING CONDITIONS OF CHANGEOVER VALVES
-40 °C
-40 °C to +425 °C
Water, air, steam, ammonia1, wet natural gas, oil products, gas condensate, liquid and gaseous hydrocarbons and other media, nonaggressive to Steel 20Л is ≤ 0,1 mm/year
20Л SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
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SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES Designation of valve
Figures table
ПУ 50-1,6
23с16нж
-01
23с16нж1
-02 нж
23нж16нж
-03 нж
23нж16нж1
-04 нж1
23нж16нж2
-05 нж1
23нж16нж3
-06 ХЛ1
23лс16нж
-07 ХЛ1
23лс16нж1
ПУ 80-1,6
23с16нж
-01
23с16нж1
-02 нж
23нж16нж
-03 нж
23нж16нж1
-04 нж1
23нж16нж2
-05 нж1
23нж16нж3
-06 ХЛ1
23лс16нж
-07 ХЛ1
23лс16нж1
ПУ 100-1,6
23с16нж
-01
23с16нж1
-02 нж
23нж16нж
-03 нж
23нж16нж1
-04 нж1
23нж16нж2
-05 нж1
23нж16нж3
-06 ХЛ1
23лс16нж
-07 ХЛ1
23лс16нж1
ПУ 150-1,6
23с16нж
-01
23с16нж1
-02 нж
23нж16нж
-03 нж
23нж16нж1
-04 нж1
23нж16нж2
-05 нж1
23нж16нж3
-06 ХЛ1
23лс16нж
-07 ХЛ1
23лс16нж1
114
Nominal diameter, DN, mm
50
80
100
150
PRODUCT CATALOG/FEBRUARY 2013
Working Nominal medium pressure PN, temperature MPa ºC, ≤
Trim material
+425 °С
20Л
+600 °С
12Х18Н9ТЛ
+600 °С
12Х18Н12М3ТЛ
+425 °С
20ГЛ
+425 °С
20Л
+600 °С
12Х18Н9ТЛ
+600 °С
12Х18Н12М3ТЛ
+425 °С
20ГЛ
+425 °С
20Л
+600 °С
12Х18Н9ТЛ
+600 °С
12Х18Н12М3ТЛ
+425 °С
20ГЛ
+425 °С
20Л
+600 °С
12Х18Н9ТЛ
+600 °С
12Х18Н12М3ТЛ
+425 °С
20ГЛ
1,6
1,6
1,6
1,6
CHANGEOVER VALVE OF THE SAFETY VALVES
Weight, kg, ≤ 39 43 39 43 39 43 39 43 57 62 57 62 57 62 57 62 79 87 79 87 79 87 79 87 180 195 180 195 180 195 180 195
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES Designation of valve
Figures table
ПУ 50-4,0
23с17нж
-01
23с17нж1
-02 нж
23нж17нж
-03 нж
23нж17нж1
-04 нж1
23нж17нж2
-05 нж1
23нж17нж3
-06 ХЛ1
23лс17нж
-07 ХЛ1
23лс17нж1
ПУ 80-4,0
23с17нж
-01
23с17нж1
-02 нж
23нж17нж
-03 нж
23нж17нж1
-04 нж1
23нж17нж2
-05 нж1
23нж17нж3
-06 ХЛ1
23лс17нж
-07 ХЛ1
23лс17нж1
ПУ 100-4,0
23с17нж
-01
23с17нж1
-02 нж
23нж17нж
-03 нж
23нж17нж1
-04 нж1
23нж17нж2
-05 нж1
23нж17нж3
-06 ХЛ1
23лс17нж
-07 ХЛ1
23лс17нж1
ПУ 150-4,0
23с17нж
-01
23с17нж1
-02 нж
23нж17нж
-03 нж
23нж17нж1
-04 нж1
23нж17нж2
-05 нж1
23нж17нж3
-06 ХЛ1
23лс17нж
-07 ХЛ1
23лс17нж1
Nominal diameter, DN, mm
50
80
100
150
Working Nominal medium pressure PN, temperature MPa ºC, ≤
Trim material
+425 °С
20Л
+600 °С
12Х18Н9ТЛ
+600 °С
12Х18Н12М3ТЛ
+425 °С
20ГЛ
+425 °С
20Л
+600 °С
12Х18Н9ТЛ
+600 °С
12Х18Н12М3ТЛ
+425 °С
20ГЛ
+425 °С
20Л
+600 °С
12Х18Н9ТЛ
+600 °С
12Х18Н12М3ТЛ
+425 °С
20ГЛ
+425 °С
20Л
+600 °С
12Х18Н9ТЛ
+600 °С
12Х18Н12М3ТЛ
+425 °С
20ГЛ
Weight, kg, ≤
4,0
4,0
4,0
4,0
CHANGEOVER VALVE OF THE SAFETY VALVES
PRODUCT CATALOG/FEBRUARY 2013
39 43 39 43 39 43 39 43 75 84 75 84 75 84 75 84 94 116 94 116 94 116 94 116 195 215 195 215 195 215 195 215
115
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES (cont.) Designation of valve ПУ 80-0,6
Figures table
Nominal diameter, DN, mm
Nominal pressure PN, MPa
23с18нж
Working medium temperature ºC, ≤
Trim material
Weight, kg, ≤
+425 °С
20Л
51
+600 °С
12Х18Н9ТЛ
51
+600 °С
12Х18Н12М3ТЛ
51
-01 нж
23нж18нж
-02 нж1
23нж18нж1
-03 ХЛ1
23лс18нж
+425 °С
20ГЛ
51
ПУ 100-0,6
23с18нж
+425 °С
20Л
67
+600 °С
12Х18Н9ТЛ
67
+600 °С
12Х18Н12М3ТЛ
67
80
0,6
-01 нж
23нж18нж
-02 нж1
23нж18нж1
-03 ХЛ1
23лс18нж
+425 °С
20ГЛ
67
ПУ 25-4,0
23с17нж
+425 °С
20Л
30
+600 °С
12Х18Н9ТЛ
30
+600 °С
12Х18Н12М3ТЛ
30
100
0,6
-01 нж
23нж17нж
-02 нж1
23нж17нж1
-03 ХЛ1
23лс17нж
+425 °С
20ГЛ
30
ПУ 200-1,6
23с16нж
+425 °С
20Л
250
+600 °С
12Х18Н9ТЛ
250
+600 °С
12Х18Н12М3ТЛ
250
25
4,0
-01 нж
23нж16нж
-02 нж1
23нж16нж1
-03 ХЛ1
23лс16нж
+425 °С
20ГЛ
250
ПУ 200-0,6
23с18нж
+425 °С
20Л
241
+600 °С
12Х18Н9ТЛ
241
+600 °С
12Х18Н12М3ТЛ
241
200
1,6
-01 нж
23нж18нж
-02 нж1
23нж18нж1
-03 ХЛ1
23лс18нж
+425 °С
20ГЛ
241
ПУ 50-6,3
23с20нж
+425 °С
20Л
95
+600 °С
12Х18Н9ТЛ
95
+600 °С
12Х18Н12М3ТЛ
95
200
0,6
-01 нж
23нж20нж
-02 нж1
23нж20нж1
-03 ХЛ1
23лс20нж
+425 °С
20ГЛ
95
ПУ 80-6,3
23с20нж
+425 °С
20Л
135
+600 °С
12X18H9TЛ
135
+600 °С
12Х18Н12М3ТЛ
135
50
6,3
-01нж
23нж20нж
-02 нж1
23нж20нж1
-03 ХЛ1
23лс20нж
+425 °С
20ГЛ
135
ПУ 100-6,3
23с20нж
+425 °С
20Л
220
+600 °С
12Х18Н9ТЛ
220
+600 °С
12Х18Н12М3ТЛ
220
+425 °С
20ГЛ
220
-01 нж
23нж20нж
-02 нж1
23нж20нж1
-03 ХЛ1
23лс20нж
116
80
100
PRODUCT CATALOG/FEBRUARY 2013
6,3
6,3
CHANGEOVER VALVE OF THE SAFETY VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES (cont.) Designation of valve ПУ 50-16,0 -01 нж
Figures table
Nominal diameter, DN, mm
Working Nominal medium pressure PN, temperature MPa ºC, ≤
Trim material
Weight, kg, ≤
23с19нж
+425 °С
20Л
105
23нж19нж
+600 °С
12Х18Н9ТЛ
105
50
16,0
-02 нж1
23нж19нж1
+600 °С
12Х18Н12М3ТЛ
105
-03 ХЛ1
23лс19нж
+425 °С
20ГЛ
105
ПУ 80-16,0
23с19нж
+425 °С
20Л
155
23нж19нж
+600 °С
12Х18Н9ТЛ
155
-01 нж
80
16,0
-02 нж1
23нж19нж1
+600 °С
12Х18Н12М3ТЛ
155
-03 ХЛ1
23лс19нж
+425 °С
20ГЛ
155
ПУ 100-16,0
23с19нж
+425 °С
20Л
235
23нж19нж
+600 °С
12Х18Н9ТЛ
235
-01 нж
100
16,0
-02 нж1
23нж19нж1
+600 °С
12Х18Н12М3ТЛ
235
-03 ХЛ1
23лс19нж
+425 °С
20ГЛ
235
ПУ 300-0,6
23с18нж
+425 °С
20Л
460
23нж18нж
+600 °С
12Х18Н9ТЛ
460
-01 нж
300
0,6
-02 нж1
23нж18нж1
+600 °С
12Х18Н12М3ТЛ
460
-03 ХЛ1
23лс18нж
+425 °С
20ГЛ
460
ПУ – Changeover valve of the safety valves
CHANGEOVER VALVE OF THE SAFETY VALVES
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117
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) Designation
PN, MPa
L
L1
ПУ 50-1,6
340
170
750
-01
430
260
850
-02 нж
340
170
750
430
260
340
170
-05 нж1
430
260
850
-06 ХЛ1
340
170
750
-07 ХЛ1
430
260
850
ПУ 80-1,6
430
215
250
850
-01
510
295
275
955
-02 нж
430
215
250
850
510
295
275
955
430
215
250
850
-05 нж1
510
295
275
955
-06 ХЛ1
430
215
250
850
-07 ХЛ1
510
295
275
955
ПУ 100-1,6
510
255
275
965
-01
705
450
375 1270
-02 нж
510
255
275
705
450
375 1270
510
255
275
-05 нж1
705
450
375 1270
-06 ХЛ1
510
255
275
-07 ХЛ1
705
450
375 1270
ПУ 150-1,6
705 352,5 375 1315
-01
780 427,5 460 1475
-02 нж
705 352,5 375 1315
-03 нж
50
-04 нж1
-03 нж
80
-04 нж1
-03 нж
100
-04 нж1
-03 нж -04 нж1
DN
150
1,6
1,6
1,6
1,6
L2
250
A
850 750
965
D4
D8
D9
D
n отв.
d
H
b
Dм
125
99
---
---
---
160
4
18
105
16
320
160
132
---
---
---
195
8
18
150
20
320
180
156
---
---
---
215
8
18
165
20
400
240
211
---
---
---
280
8
22
220
24
400
965
780 427,5 460 1475 705 352,5 375 1315 780 427,5 460 1475
-06 ХЛ1
705 352,5 375 1315
-07 ХЛ1
780 427,5 460 1475
PRODUCT CATALOG/FEBRUARY 2013
D2
965
-05 нж1
118
D1
CHANGEOVER VALVE OF THE SAFETY VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) (cont.) D1
D2
D4
D8
D9
D
n отв.
d
H
b
Dм
390
460 1485 295
266
---
---
---
335
12
22
250
26
600
340
170
250
85
---
57
---
---
115
4
14
95
16
240
ПУ 50-4,0
340
170
750
-01
430
260
850
-02 нж
340
170
750
430
260
340
170
125
---
87
---
---
160
4
18
105
20
320
-05 нж1
430
260
850
-06 ХЛ1
340
170
750
-07 ХЛ1
430
260
850
ПУ 80-4,0
430
215
250
850
-01
510
295
275
955
-02 нж
430
215
250
850
510
295
275
955
430
215
250
850
160
---
120
---
---
195
8
18
150
22
320
-05 нж1
510
295
275
955
-06 ХЛ1
430
215
250
850
-07 ХЛ1
510
295
275
955
ПУ 100-4,0
510
255
1070
-01
705
450
1270
-02 нж
510
255
1070
705
450
510
255
190
---
149
---
---
230
8
22
165
24
400
-05 нж1
705
450
1270
-06 ХЛ1
510
255
1070
-07 ХЛ1
705
450
1270
Designation
DN
PN, MPa
L
L1
200
1,6
780
25
4,0
L2
A
ПУ 200-1,6 -01 нж -02 нж1 -03 ХЛ1 ПУ 25-4,0 -01 нж -02 нж1
720
-03 ХЛ1
-03 нж -04 нж1
-03 нж -04 нж1
-03 нж -04 нж1
50
80
100
4,0
4,0
4,0
250
375
850 750
1270 1070
CHANGEOVER VALVE OF THE SAFETY VALVES
PRODUCT CATALOG/FEBRUARY 2013
119
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) (cont.) Designation
DN
PN, MPa
L
L1
L2
A
ПУ 150-4,0
705 352,5 375 1325
-01
780 427,5 460 1485
-02 нж
705 352,5 375 1325
-03 нж
150
-04 нж1
4,0
780 427,5 460 1485 705 352,5 375 1325
-05 нж1
780 427,5 460 1485
-06 ХЛ1
705 352,5 375 1325
-07 ХЛ1
780 427,5 460 1485
D1
D2
D4
D8
D9
D
n отв.
d
H
b
Dм
250
---
203
---
---
300
8
26
220
30
400
ПУ 80-0,6 -01 нж -02 нж1
80
0,6
430
215
250
845
150
124
---
---
---
185
4
18
150
18
320
100
0,6
510
255
275
960
170
144
---
---
---
205
4
18
165
18
400
200
0,6
780
390
460 1475
280
254
---
---
---
315
8
18
250
22
600
50
6,3
430
215
250
135
---
---
85
102
175
4
22
180
26
400
-03 ХЛ1 ПУ 100-0,6 -01 нж -02 нж1 -03 ХЛ1 ПУ 200-0,6 -01 нж -02 нж1 -03 ХЛ1 ПУ 50-6,3 -01 нж -02 нж1
860
-03 ХЛ1
120
PRODUCT CATALOG/FEBRUARY 2013
CHANGEOVER VALVE OF THE SAFETY VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) (cont.) Designation
DN
PN, MPa
L
L1
D
n отв.
d
H
b
Dм
80
6,3
510
255
115 133
210
8
22
200
30
400
100
---
145 170
250
8
26
220
32
600
---
---
95
115
195
4
26
180
30
400
180
---
---
130 150
230
8
26
200
36
400
705 352,5 375 1310
210
---
---
145 175
265
8
30
220
40
600
780
395
363
---
---
435
12
22
300
24
600
L2
A
D1
D2
D4
D8
375 1075
170
---
---
6,3
705 352,5 375 1300
200
---
50
16,0
430
215
250
870
145
80
16,0
510
255
375 1085
100
16,0
300
0,6
D9
ПУ 80-6,3 -01 нж -02 нж1 -03 ХЛ1 ПУ 100-6,3 -01 нж -02 нж1 -03 ХЛ1 ПУ 50-16,0 -01 нж -02 нж1 -03 ХЛ1 ПУ 80-16,0 -01 нж -02 нж1 -03 ХЛ1 ПУ 100-16,0 -01 нж -02 нж1 -03 ХЛ1 ПУ 300-0,6 -01 нж -02 нж1
390
460 1570
---
-03 ХЛ1 ПУ – Сhangeover valve of the safety valves
CHANGEOVER VALVE OF THE SAFETY VALVES
PRODUCT CATALOG/FEBRUARY 2013
121
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
122
PRODUCT CATALOG/FEBRUARY 2013
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
Manufacture and delivery according to Specification ТУ 3742-015-07533604-2012
The unit is intended for support of non-stop operation during technological cycle on pipelines, vessels, apparatus and technological plants in such cases, when due to operating conditions may occur the necessity of cut-off (closing) of one of the safety valves by means of blocking the working medium flow. On turning the hand-wheel of one of the changeover valves (e.g. mounted on the valve inlet), the closing member of the both changeover valves moves, thus one safety valve is switch-off and the other one is switch-on. This is necessary for safety reasons and compliance with environmental requirements. Units of the safety valves with changeover valve are produced with hand-wheel, installed on the right side (see page 122). On customer’s request units of safety valves may be manufactured with hand-wheel on the left side. Please, specify the necessary position when ordering the valves. On the customer’s request it is possible to produce units of safety valves with changeover valves with seal faces of other designs in compliance with information, given on page 154. On customer's request and manufacturer's approval it is possible to manufacture the unit of special design – with one changeover valve only on inlet or only on outlet.
Selection of the unit of safety valves with changeover valves should be done according to required safety valve in compliance with the Table 'Basic Dimensions of the Unit of Safety Valves with Changeover Valves', see page 125. The units of safety valves with changeover valves, designed for gaseous, explosive, inflammable, toxic media and steam, are subject to additional air test after hydraulic testing. Make a note “GAS” in the order. On customer’s request the unit of safety valves could be completed with mating flanges, gaskets and fasteners. JSC “Blagoveschensk Valves Plant reserves the right to use other materials which meet the requirements of standard technical documents.
Name
1
Safety valve
2
Changeover valve (at inlet)
3
Changeover valve (at outlet)
4
Adapter
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
№
PRODUCT CATALOG/FEBRUARY 2013
123
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
Fig. 1 DN 25 PN 4,0 (with adapter)
124
PRODUCT CATALOG/FEBRUARY 2013
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
1 БПУ 25-4,0 БПУ (Р) 25-4,0 БПУ 25-4,0 УХЛ1 БПУ (Р) 25-4,0 УХЛ1 БПУ (С) 25-4,0 нж1 БПУ (Р, С) 25-4,0 нж1 БПУ 25-4,0 ХЛ1 БПУ (Р) 25-4,0 ХЛ1 БПУ (С) 25-4,0 нж БПУ (С) 25-4,0 ХЛ1 БПУ 50-1,6 БПУ (Р) 50-1,6 БПУ 50-1,6 УХЛ1 БПУ (Р) 50-1,6 УХЛ1 БПУ (С) 50-1,6 нж1 БПУ (Р, С) 50-1,6 нж1 БПУ 50-1,6 ХЛ1 БПУ (Р) 50-1,6 ХЛ1 БПУ 50-4,0 БПУ (Р) 50-4,0 БПУ 50-4,0 УХЛ1 БПУ (Р) 50-4,0 УХЛ1 БПУ (С) 50-4,0 нж1 БПУ (Р, С) 50-4,0 нж1 БПУ 50-4,0 ХЛ1 БПУ (Р) 50-4,0 ХЛ1 БПУ (С) 50-4,0 нж БПУ (С) 50-4,0 ХЛ1
Unit designation
2 СППК4 25-4,0 (17с14нж) СППК4Р 25-4,0 (17с25нж) СППК4 25-4,0 УХЛ1 (17нж14нж) СППК4Р 25-4,0 УХЛ1 (17нж25нж) СППК5С 25-4,0 нж (28нж21нж) СППК5РС 25-4,0 нж (28нж21нж1) СППК4 25-4,0 ХЛ1 (17лс14нж) СППК4Р 25-4,0 ХЛ1 (17лс25нж) СППК4С 25-4,0 нж (17нж14нж1) СППК4С 25-4,0 ХЛ1 (17лс14нж) СППК4 50-1,6 (17с7нж) СППК4Р 50-1,6 (17с6нж) СППК4 50-1,6 УХЛ1 (17нж13нж) СППК4Р 50-1,6 УХЛ1 (17нж17нж) СППК5С 50-1,6 нж (28нж20нж) СППК5РС 50-1,6 нж (28нж20нж1) СППК4 50-1,6 ХЛ1 (17лс13нж) СППК4Р 50-1,6 ХЛ1 (17лс17нж) СППК4 50-4,0 (17с23нж) СППК4Р 50-4,0 (17с21нж) СППК4 50-4,0 УХЛ1 (17нж14нж) СППК4Р 50-4,0 УХЛ1 (17нж25нж) СППК5С 50-4,0 нж (28нж21нж) СППК5РС 50-4,0 нж (28нж21нж1) СППК4 50-4,0 ХЛ1 (17лс14нж) СППК4Р 50-4,0 ХЛ1 (17лс25нж) СППК4С 50-4,0 нж (17нж14нж1) СППК4С 50-4,0 ХЛ1 (17лс14нж)
Safety valves designation
4
4,0/1,6
1,6/0,6
4,0/1,6
25/50
50/80
50/80
Nominal pressure PN/PN1, MPa
3
Nominal diameter DN/DN1,
Sockets inlet/outlet
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
PRODUCT CATALOG/FEBRUARY 2013
Steel 20ГЛ
- 60 ºС ÷ + 425 ºС
Steel12Х18Н9ТЛ Steel 20ГЛ
Steel 12Х18Н12М3ТЛ
- 60 ºС ÷ + 250 ºС
- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС
Steel 12Х18Н9ТЛ
Steel 12Х18Н9ТЛ
- 60 ºС ÷ + 600 ºС
- 60 ºС ÷ + 600 ºС
Steel 20Л
- 40 ºС ÷ + 425 ºС
Steel 20Л
Steel12Х18Н9ТЛ Steel 20ГЛ
- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС
- 40 ºС ÷ + 425 ºС
Steel 20ГЛ
- 60 ºС ÷ + 425 ºС
Steel 20ГЛ
Steel 12Х18Н12М3ТЛ
- 60 ºС ÷ + 250 ºС
- 60 ºС ÷ + 425 ºС
Steel 12Х18Н9ТЛ
- 60 ºС ÷ + 600 ºС
Steel 12Х18Н12М3ТЛ
Steel 20Л
- 40 ºC ÷ +425 ºC
- 60 ºС ÷ + 250 ºС
6
Trim material
5
Working medium temperature
MAIN PARAMETERS AND TECHNICAL CHARACTERISTICS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES
УХЛ1, Т1 ХЛ1
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
УХЛ1, Т1 ХЛ1
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
7
Climatic version according to GOST 15150-69
8 120 126 125 130 125 131 114 120 125 121 150 155 154 160 155 160 155 160 165 170 162 166 160 165 160 165 160 160
Weight, kg, ≤
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
125
126 2
СППК5 50-6,3 (17с16нж1) СППК5Р 50-6,3 (17с16нж) СППК5 50-6,3 нж (17нж16нж1) СППК5Р 50-6,3 нж (17нж16нж) СППК5С 50-6,3 нж (28нж22нж) СППК5РС 50-6,3 нж (28нж22нж1) СППК5 50-6,3 ХЛ1 (17лс85нж) СППК5Р 50-6,3 ХЛ1 (17лс89нж)
СППК5С 50-6,3 нж (17нж16нж1)
СППК5С 50-6,3 ХЛ1 (17лс16нж)
СППК5 50-16,0 (17с8нж1) СППК5Р 50-16,0 (17с8нж) СППК5 50-16,0 нж (17нж8нж1) СППК5Р 50-16,0 нж (17нж8нж) СППК5С 50-16,0 нж (28нж23нж) СППК5РС 50-16,0 нж (28нж23нж1) СППК5 50-16,0 ХЛ1 (17лс80нж) СППК5Р 50-16,0 ХЛ1 (17лс90нж)
СППК5С 50-16,0 нж (17нж8нж1)
СППК5С 50-16,0 ХЛ1 (17лс8нж)
СППК4 80-1,6 (17с7нж) СППК4Р 80-1,6 (17с6нж) СППК4 80-1,6 УХЛ1 (17нж13нж) СППК4Р 80-1,6 УХЛ1 (17нж17нж) СППК5С 80-1,6 нж (28нж20нж) СППК5РС 80-1,6 нж (28нж20нж1) СППК4 80-1,6 ХЛ1 (17лс13нж) СППК4Р 80-1,6 ХЛ1 (17лс17нж) СППК4 80-4,0 (17с23нж) СППК4Р 80-4,0 (17с21нж) СППК4 80-4,0 УХЛ1 (17нж14нж) СППК4Р 80-4,0 УХЛ1 (17нж25нж)
1
БПУ 50-6,3 БПУ (Р) 50-6,3 БПУ 50-6,3 нж БПУ (Р) 50-6,3 нж БПУ (С) 50-6,3 нж1 БПУ (Р, С) 50-6,3 нж1 БПУ 50-6,3 ХЛ1 БПУ(Р) 50-6,3 ХЛ1
БПУ (С) 50-6,3 нж
БПУ (С) 50-6,3 ХЛ1
БПУ 50-16,0 БПУ (Р) 50-16,0 БПУ 50-16,0 нж БПУ (Р) 50-16,0 нж БПУ (С) 50-16,0 нж1 БПУ (Р, С) 50-16,0 нж1 БПУ 50-16,0 ХЛ1 БПУ (Р) 50-16,0 ХЛ1
БПУ (С) 50-16,0 нж
БПУ (С) 50-16,0 ХЛ1
БПУ 80-1,6 БПУ (Р) 80-1,6 БПУ 80-1,6 УХЛ1 БПУ (Р) 80-1,6 УХЛ1 БПУ (С) 80-1,6 нж1 БПУ (Р, С) 80-1,6 нж1 БПУ 80-1,6 ХЛ1 БПУ (Р) 80-1,6 ХЛ1 БПУ 80-4,0 БПУ (Р) 80-4,0 БПУ 80-4,0 УХЛ1 БПУ (Р) 80-4,0 УХЛ1
PRODUCT CATALOG/FEBRUARY 2013 1,6/0,6
4,0/1,6
80/100
16,0/4,0
6,3/4,0
4
80/100
50/80
50/80
3
Steel 12Х18Н12М3ТЛ Steel 20ГЛ
- 60 ºС ÷ + 250 ºС - 60 ºС ÷ + 425 ºС
Steel 12Х18Н12М3ТЛ Steel 20ГЛ
- 60 ºС ÷ + 250 ºС - 60 ºС ÷ + 425 ºС
Steel 20Л Steel 12Х18Н9ТЛ Steel 12Х18Н12М3ТЛ Steel 20ГЛ Steel 20Л Steel 12Х18Н9ТЛ
- 60 ºС ÷ + 600 ºС - 60 ºС ÷ + 250 ºС - 60 ºС÷ + 425 ºС - 40 ºС÷ + 425 ºС - 60 ºС÷ + 600 ºС
Steel 20ГЛ - 40 ºС÷ + 425 ºС
- 60 ºС ÷ + 425 ºС
Steel12Х18Н9ТЛ
Steel 12Х18Н9ТЛ
- 60 ºС ÷ + 600 ºС
- 110 ºС ÷ + 600 ºС
Steel 20Л
Steel 20ГЛ
- 40 ºС ÷ + 425 ºС
- 60 ºС ÷ + 425 ºС
Steel12Х18Н9ТЛ
Steel 12Х18Н9ТЛ
- 60 ºС ÷ + 600 ºС
- 110 ºС ÷ + 600 ºС
Steel 20Л
6
- 40 ºС ÷ + 425 ºС
5
MAIN PARAMETERS AND TECHNICAL CHARACTERISTICS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (cont.)
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
УХЛ1, Т1
У1
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
ХЛ1
УХЛ1, Т1
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
ХЛ1
УХЛ1, Т1
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
7
210 215 214 220 206 216 210 216 250 260 255 260
270
270
290 300 290 300 274 280 290 300
252
258
270 275 270 275 252 260 270 275
8
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
СППК4Р 80-16,0 (17с90нж)
СППК4 80-16,0 УХЛ1 (17нж80нж)
СППК4Р 80-16,0 УХЛ1 (17нж90нж)
СППК5С 80-16,0 нж (28нж23нж)
БПУ (Р) 80-16,0
БПУ 80-16,0 УХЛ1
БПУ (Р) 80-16,0 УХЛ1
БПУ (С) 80-16,0 нж1
PRODUCT CATALOG/FEBRUARY 2013
СППК4Р 80-16,0 ХЛ1 (17лс90нж)
СППК5 100-1,6 (17с7нж)
СППК5Р 100-1,6 (17с6нж)
СППК5 100-1,6 УХЛ1 (17нж7нж)
СППК5Р 100-1,6 УХЛ1 (17нж6нж)
СППК5С 100-1,6 нж (28нж20нж)
БПУ (Р) 80-16,0 ХЛ1
БПУ 100-1,6
БПУ (Р) 100-1,6
БПУ 100-1,6 УХЛ1
БПУ (Р) 100-1,6 УХЛ1
БПУ (С) 100-1,6 нж1
СППК5 100-1,6 ХЛ1 (17лс7нж)
СППК5Р 100-1,6 ХЛ1 (17лс6нж)
БПУ 100-1,6 ХЛ1
БПУ (Р) 100-1,6 ХЛ1
БПУ (Р, С) 100-1,6 нж1 СППК5РС 100-1,6 нж (28нж20нж1)
СППК4 80-16,0 ХЛ1 (17лс80нж)
БПУ 80-16,0 ХЛ1
БПУ (Р, С) 80-16,0 нж1 СППК5РС 80-16,0 нж (28нж23нж1)
СППК4 80-16,0 (17с80нж)
СППК4Р 80-6,3 УХЛ1 (17нж89нж)
БПУ (Р) 80-6,3 УХЛ1
БПУ 80-16,0
СППК4 80-6,3 УХЛ1 (17нж85нж)
БПУ 80-6,3 УХЛ1
СППК4Р 80-6,3 ХЛ1 (17лс89нж)
СППК4Р 80-6,3 (17с89нж)
БПУ (Р) 80-6,3
БПУ (Р) 80-6,3 ХЛ1
СППК4 80-6,3 (17с85нж)
БПУ 80-6,3
СППК4 80-6,3 ХЛ1 (17лс85нж)
СППК4С 80-4,0 ХЛ1 (17лс14нж)
БПУ (С) 80-4,0 ХЛ1
БПУ 80-6,3 ХЛ1
СППК4С 80-4,0 нж (17лс14нж1)
БПУ (С) 80-4,0 нж
СППК5С 80-6,3 нж (28нж22нж)
СППК4Р 80-4,0 ХЛ1 (17лс25нж)
БПУ(Р) 80-4,0 ХЛ1
СППК5РС 80-6,3 нж (28нж22нж1)
СППК4 80-4,0 ХЛ1 (17лс14нж)
БПУ 80-4,0 ХЛ1
БПУ (С) 80-6,3 нж1
СППК5РС 80-4,0 нж (28нж21нж1)
БПУ (Р, С) 80-4,0 нж1
БПУ (Р, С) 80-6,3 нж1
СППК5С 80-4,0 нж (28нж21нж)
2
БПУ (С) 80-4,0 нж1
1
100/150
80/100
80/100
80/100
3
1,6/1,6
16,0/4,0
6,3/4,0
4,0/1,6
4
- 60 ºС ÷ + 425 ºС
- 60 ºС ÷ + 250 ºС
- 60 ºС ÷ + 600 ºС
- 40 ºС ÷ + 425 ºС
- 60 ºС ÷ + 425 ºС
- 60 ºС ÷ + 250 ºС
- 60 ºС ÷ + 600 ºС
- 40 ºС ÷ + 425 ºС
- 60 ºС ÷ + 425 ºС
- 60 ºС ÷ + 250 ºС
- 60 ºС ÷ + 600 ºС
- 40 ºС ÷ + 425 ºС
- 60 ºС ÷ + 425 ºС
- 110 ºС ÷ + 600 ºС
- 60 ºС ÷ + 425 ºС
- 60 ºС ÷ + 250 ºС
5
6
Steel 20ГЛ
Steel 12Х18Н12М3ТЛ
Steel 12Х18Н9ТЛ
Steel 20Л
Steel 20ГЛ
Steel 12Х18Н12М3ТЛ
Steel 12Х18Н9ТЛ
Steel 20Л
Steel 20ГЛ
Steel 12Х18Н12М3ТЛ
Steel 12Х18Н9ТЛ
Steel 20Л
Steel 20ГЛ
Steel12Х18Н9ТЛ
Steel 20ГЛ
Steel 12Х18Н12М3ТЛ
MAIN PARAMETERS AND TECHNICAL CHARACTERISTICS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (cont.)
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
ХЛ1
УХЛ1, Т1
ХЛ1
УХЛ1, Т1
7
400
392
390
380
405
395
385
380
407
400
415
410
405
400
400
391
380
375
388
382
380
375
355
350
245
250
250
244
259
256
8 SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
127
128
PRODUCT CATALOG/FEBRUARY 2013
СППК5С 100-6,3 ХЛ1 (17лс16нж3) СППК5 100-16,0 (17с8нж1) СППК5 100-16,0-01 (17с8нж3) СППК5Р 100-16,0 (17с8нж) СППК5Р 100-16,0-01 (17с8нж2) СППК5 100-16,0нж УХЛ1 (17нж8нж1) СППК5 100-16,0нж1 (УХЛ1) (17нж8нж3) СППК5Р 100-16,0нж (УХЛ1) (17нж8нж)
СППК5Р 100-16,0нж1 (УХЛ1) (17нж8нж2)
БПУ (Р) 100-16,0 нж1
СППК5С 100-6,3 нж (17нж16нж1)
СППК5С 100-6,3 нж (28нж22нж) СППК5РС 100-6,3 нж (28нж22нж1) СППК5 100-6,3 ХЛ1 (17лс16нж1) СППК5 100-6,3-01 ХЛ1 (17лс16нж3) СППК5Р 100-6,3 ХЛ1 (17лс16нж) СППК5Р 100-6,3-01 ХЛ1 (17лс16нж2)
СППК5Р 100-6,3 нж УХЛ1 (17нж16нж) СППК5Р 100-6,3нж1 УХЛ1 (17нж16нж2)
СППК5Р 100-4,0 (17с21нж) СППК5 100-4,0 УХЛ1 (17нж23нж) СППК5Р 100-4,0 УХЛ1 (17нж25нж) СППК5С 100-4,0 нж (28нж21нж) СППК5РС 100-4,0 нж (28нж21нж1) СППК5 100-4,0 ХЛ1 (17лс23нж) СППК5Р 100-4,0 ХЛ1 (17лс25нж) СППК5С 100-4,0 нж (17нж23нж1) СППК5С 100-4,0 ХЛ1 (17лс23нж) СППК5 100-6,3 (17с16нж1) СППК5 100-6,3-01 (17с16нж3) СППК5Р 100-6,3 (17с16нж) СППК5Р 100-6,3-01 (17с16нж2) СППК5 100-6,3 нж УХЛ1 (17нж16нж1) СППК5 100-6,3 нж1 УХЛ1 (17нж16нж3)
СППК5 100-4,0 (17с23нж)
2
БПУ 100-4,0 БПУ (Р) 100-4,0 БПУ 100-4,0 УХЛ1 БПУ (Р) 100-4,0 УХЛ1 БПУ (С) 100-4,0 нж1 БПУ (Р, С) 100-4,0 нж1 БПУ 100-4,0 ХЛ1 БПУ 100-4,0 ХЛ1 (Р) БПУ (С) 100-4,0 нж БПУ (С) 100-4,0 ХЛ1 БПУ 100-6,3 БПУ 100-6,3-01 БПУ (Р) 100-6,3 БПУ (Р) 100-6,3-01 БПУ 100-6,3 нж БПУ 100-6,3 нж1 БПУ (Р) 100-6,3 нж БПУ (Р)100-6,3 нж1 БПУ (С) 100-6,3 нж1 БПУ (Р, С) 100-6,3 нж1 БПУ 100-6,3 ХЛ1 БПУ 100-6,3-01 ХЛ1 БПУ (Р) 100-6,3 ХЛ1 БПУ (Р) 100-6,3-01 ХЛ1 БПУ (С) 100-6,3 нж БПУ (С) 100-6,3 ХЛ1 БПУ 100-16,0 БПУ 100-16,0-01 БПУ (Р) 100-16,0 БПУ (Р) 100-16,0-01 БПУ 100-16,0 нж БПУ 100-16,0 нж1 БПУ (Р) 100-16,0 нж
1
100/150
100/150
100/150
3
16,0/4,0
6,3/4,0
4,0/1,6
4
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
Steel 20Л
- 40 ºС ÷ + 425 ºС
Steel 12Х18Н9ТЛ
Steel 20ГЛ
- 60 ºС ÷ + 600 ºС
Steel 12Х18Н9ТЛ
- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС
Steel 12Х18Н9ТЛ
- 60 ºС ÷ + 600 ºС
Steel 20ГЛ
Steel 20Л
- 40 ºС ÷ + 425 ºС
- 60 ºС ÷ + 425 ºС
Steel 12Х18Н9ТЛ Steel 20ГЛ
- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС
Steel 12Х18Н12М3ТЛ
Steel 20ГЛ
- 60 ºС ÷ + 425 ºС
- 60 ºС ÷ + 250 ºС
Steel 12Х18Н12М3ТЛ
Steel 12Х18Н9ТЛ
- 60 ºС ÷ + 600 ºС - 60 ºС ÷ + 250 ºС
Steel 20Л
6
- 40 ºС ÷ + 425 ºС
5
MAIN PARAMETERS AND TECHNICAL CHARACTERISTICS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (cont.)
УХЛ1, Т1
У1
ХЛ1
УХЛ1, Т1
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
УХЛ1, Т1 ХЛ1
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
7
780
420 425 440 450 420 425 440 450 418 420 735 735 745 745 735 735 745 745 735 744 720 720 730 730 723 720 770 770 780 780 770 770 780
8
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
БПУ (С)100-16,0 нж1 БПУ (Р, С) 100-16,0 нж1 БПУ 100-16,0 ХЛ1 БПУ 100-16,0-01 ХЛ1 БПУ (Р) 100-16,0 ХЛ1 БПУ (Р) 100-16,0-01 ХЛ1 БПУ (С)100-16,0 нж БПУ (С) 100-16,0 ХЛ1 БПУ 150-1,6М БПУ 150-1,6М1 БПУ (Р) 150-1,6М БПУ (Р) 150-1,6М1 БПУ 150-1,6 УХЛ1 БПУ (Р) 150-1,6 УХЛ1 БПУ (С)150-1,6 нж1 БПУ (Р, С)150-1,6 нж1 БПУ 150-1,6 ХЛ1 БПУ 150-1,6М1 ХЛ1 БПУ (Р) 150-1,6 ХЛ1 БПУ (Р) 150-1,6М1 ХЛ1 БПУ (С) 150-1,6 нж БПУ (С) 150-1,6 ХЛ1 БПУ 150-4,0М БПУ (Р) 150-4,0М БПУ 150-4,0 УХЛ1 БПУ (Р) 150-4,0 УХЛ1 БПУ (С) 150-4,0 нж1 БПУ (Р, С) 150-4,0 нж1 БПУ 150-4,0 ХЛ1 БПУ (Р) 150-4,0 ХЛ1 БПУ (С) 150-4,0 нж БПУ (С) 150-4,0 ХЛ1
1
СППК5С 100-16,0 нж (17нж8нж1) СППК5С 100-16,0 ХЛ1 (17лс8нж1) СППК4 150-1,6М (17с7нж) СППК4 150-1,6М1 (17с7нж) СППК4Р 150-1,6М (17с6нж) СППК4Р 150-1,6М1 (17с6нж) СППК4 150-1,6 УХЛ1 (17нж7нж) СППК4Р 150-1,6 УХЛ1 (17нж6нж) СППК5С 150-1,6 нж (28нж20нж) СППК5РС 150-1,6 нж (28нж20нж1) СППК4 150-1,6 ХЛ1 (17лс7нж) СППК4 150-1,6М1 ХЛ1 (17лс7нж) СППК4Р 150-1,6 ХЛ1 (17лс6нж) СППК4Р 150-1,6М1 ХЛ1 (17лс6нж) СППК4С 150-1,6 нж (17нж7нж1) СППК4С 150-1,6 ХЛ1 (17лс7нж) СППК4 150-4,0М (17с23нж) СППК4Р 150-4,0М (17с21нж) СППК4 150-4,0 УХЛ1 (17нж23нж) СППК4Р 150-4,0 УХЛ1 (17нж21нж) СППК5С 150-4,0 нж (28нж21нж) СППК5РС 150-4,0 нж (28нж21нж1) СППК4 150-4,0 ХЛ1 (17лс23нж) СППК4Р 150-4,0ХЛ1 (17лс21нж) СППК4С 150-4,0 нж (17нж23нж1) СППК4С 150-4,0 ХЛ1 (17лс23нж)
СППК5Р 100-16,0-01 ХЛ1 (17лс8нж2)
СППК5С 100-16,0 нж (28нж23нж) СППК5РС 100-16,0 нж (28нж23нж1) СППК5 100-16,0 ХЛ1 (17лс8нж1) СППК5 100-16,0-01 ХЛ1 (17лс8нж3) СППК5Р 100-16,0 ХЛ1 (17лс8нж)
2
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES 150/200
150/200
100/150
3
4,0/1,6
1,6/0,6
16,0/4,0
4
PRODUCT CATALOG/FEBRUARY 2013
Steel 20ГЛ Steel 20Л Steel 12Х18Н9ТЛ Steel 12Х18Н12М3ТЛ Steel 20ГЛ
- 40 ºС ÷ + 425 ºС - 60 ºС ÷ + 600 ºС - 60 ºС ÷ + 250 ºС - 60 ºС ÷ + 425 ºС
Steel 20ГЛ
Steel 12Х18Н9ТЛ
Steel 12Х18Н9ТЛ
- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС
- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС
Steel 20ГЛ
- 60 ºС ÷ + 425 ºС
Steel 12Х18Н9ТЛ
- 60 ºС ÷ + 600 ºС
Steel 12Х18Н12М3ТЛ
Steel 20Л
- 40 ºС ÷ + 425 ºС
- 60 ºС ÷ + 250 ºС
Steel 20ГЛ
Steel 12Х18Н9ТЛ
Steel 20ГЛ
Steel 12Х18Н12М3ТЛ
6
- 110 ºС ÷ + 600 ºС - 60 ºС ÷ + 425 ºС
- 60 ºС ÷ + 425 ºС
- 60 ºС ÷ + 250 ºС
5
MAIN PARAMETERS AND TECHNICAL CHARACTERISTICS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (cont.)
УХЛ1, Т1 ХЛ1
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
УХЛ1, Т1 ХЛ1
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
УХЛ1, Т1 ХЛ1
ХЛ1
УХЛ1, Т1
7 780 790 760 760 770 770 768 770 630 630 635 635 630 635 630 636 630 630 635 635 628 635 680 685 680 685 675 680 680 685 673 671
8 SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
129
130
PRODUCT CATALOG/FEBRUARY 2013
СППК4 200-1,6М (17с13нж)
СППК4Р 200-1,6 (17с17нж)
СППК4Р 200-1,6 (17с17нж)
СППК4 200-1,6 УХЛ1 (17нж13нж)
СППК4Р 200-1,6 УХЛ1 (17нж17нж)
СППК5С 200-1,6 нж (28нж20нж)
СППК5РС 200-1,6 нж (28нж20нж1)
СППК4 200-1,6 ХЛ1(17лс13нж)
СППК4 200-1,6М ХЛ1(17лс13нж)
СППК4Р 200-1,6 ХЛ1(17лс17нж)
СППК4Р 200-1,6М ХЛ1(17лс17нж)
СППК4С 200-1,6нж (17нж13нж1)
СППК4С 200-1,6 ХЛ1 (17лс13нж)
БПУ 200-1,6М
БПУ (Р) 200-1,6
БПУ (Р) 200-1,6М
БПУ 200-1,6 УХЛ1
БПУ (Р) 200-1,6 УХЛ1
БПУ (С) 200-1,6 нж1
БПУ (Р, С) 200-1,6 нж1
БПУ 200-1,6 ХЛ1
БПУ 200-1,6М ХЛ1
БПУ (Р) 200-1,6 ХЛ1
БПУ (Р) 200-1,6М ХЛ1
БПУ(С) 200-1,6 нж
БПУ (С) 200-1,6 ХЛ1
БПУ – Unit of safety valves with changeover valves; СППК – Spring loaded safety valves
СППК4 200-1,6 (17с13нж)
2
БПУ 200-1,6
1
200/300
3
1,6/0,6
4
Steel 12Х18Н9ТЛ
Steel 20Л
6
- 60 ºС ÷ + 425 ºС
- 110 ºС ÷ + 600 ºС
- 60 ºС ÷ + 425 ºС
Steel 20ГЛ
Steel 12Х18Н9ТЛ
Steel 20ГЛ
- 60 ºС ÷ + 250 ºС Steel 12Х18Н12М3ТЛ
- 60 ºС ÷ + 600 ºС
- 40 ºС ÷ + 425 ºС
5
MAIN PARAMETERS AND TECHNICAL CHARACTERISTICS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (cont.)
ХЛ1
УХЛ1, Т1
ХЛ1
УХЛ1, Т1
УХЛ1, Т1
У1
7
1100
1100
1090
1090
1082
1082
1090
1080
1090
1082
1086
1093
1078
1091
8
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
MAIN DIMENSIONS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (reference dimensions)
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
PRODUCT CATALOG/FEBRUARY 2013
131
Left-side hand-wheel design
DN 25 PN 4,0 /with adapter/
Safety valves with popping assembly
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
132
PRODUCT CATALOG/FEBRUARY 2013
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
Design without changeover valve on the inlet of unit of safety valves with changeover valves
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
PRODUCT CATALOG/FEBRUARY 2013
133
Design without changeover valve on the outlet of unit of safety valves with changeover valves
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
134
PRODUCT CATALOG/FEBRUARY 2013
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
PRODUCT CATALOG/FEBRUARY 2013
420
420
420
420
420
420
420
420
420
420
420
420
420
420
420
420
420
420
420
420
420
420
БПУ (С) 25-4,0 нж1
БПУ (Р, С) 25-4,0 нж1
БПУ 25-4,0 ХЛ1
БПУ (Р) 25-4,0 ХЛ1
БПУ (С) 25-4,0 нж
БПУ (С) 25-4,0 ХЛ1
БПУ 50-1,6
БПУ (Р) 50-1,6
БПУ 50-1,6 УХЛ1
БПУ (Р) 50-1,6 УХЛ1
БПУ (С) 50-1,6 нж1
БПУ (Р, С) 50-1,6 нж1
БПУ 50-1,6 ХЛ1
БПУ (Р) 50-1,6 ХЛ1
БПУ 50-4,0
БПУ (Р) 50-4,0
БПУ 50-4,0 УХЛ1
БПУ (Р) 50-4,0 УХЛ1
БПУ (С) 50-4,0 нж1
БПУ (Р, С) 50-4,0 нж1
БПУ 50-4,0 ХЛ1
БПУ (Р) 50-4,0 ХЛ1
420
420
БПУ (Р) 25-4,0 УХЛ1
БПУ (С) 50-4,0 ХЛ1
420
БПУ 25-4,0 УХЛ1
420
420
БПУ (Р) 25-4,0
БПУ (С) 50-4,0 нж
420
2
1
БПУ 25-4,0
А1
Designation of safety valves with changeover valves
215
215
215
215
215
215
215
215
215
215
215
215
215
215
215
215
215
215
170
170
170
170
170
170
170
170
170
170
3
А2
260
260
260
260
260
260
260
260
260
260
260
260
260
260
260
260
260
260
170
170
170
170
170
170
170
170
170
170
4
L1
430
430
430
430
430
430
430
430
430
430
430
430
430
430
430
430
430
430
340
340
340
340
340
340
340
340
340
340
5
L
850
850
850
850
850
850
850
850
850
850
850
850
850
850
850
850
850
850
750
750
750
750
750
750
750
750
750
750
6
L2
365
365
365
365
365
365
365
365
365
365
365
365
365
365
365
365
365
365
310
310
310
310
310
310
310
310
310
310
7
Б
430
430
430
430
430
430
430
430
430
430
430
430
430
430
430
430
430
430
400
400
400
400
400
400
400
400
400
400
8
В
Dimensions, mm
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
570
570
570
570
570
570
570
570
570
570
9
В1
MAIN DIMENSIONS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (reference dimensions)
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
240
240
240
240
240
240
240
240
240
240
10
DM
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
320
11
DM1
800
800
805
780
842
797
805
780
810
765
805
780
842
797
805
780
810
765
720
720
735
695
763
718
735
695
750
705
12
H
855
855
855
835
895
855
860
835
865
820
860
835
895
855
860
835
865
820
720
720
735
685
765
720
695
685
750
705
13
H1
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
135
136
1 БПУ 50-6,3 БПУ (Р) 50-6,3 БПУ 50-6,3 нж БПУ (Р) 50-6,3 нж БПУ (С) 50-6,3 нж1 БПУ (Р, С) 50-6,3 нж1 БПУ 50-6,3 ХЛ1 БПУ (Р) 50-6,3 ХЛ1 БПУ (С) 50-6,3 нж БПУ (С) 50-6,3 ХЛ1 БПУ 50-16,0 БПУ (Р) 50-16,0 БПУ 50-16,0 нж БПУ (Р) 50-16,0 нж БПУ (С) 50-16,0 нж1 БПУ (Р, С) 50-16,0 нж1 БПУ 50-16,0 ХЛ1 БПУ (Р) 50-16,0 ХЛ1 БПУ (С) 50-16,0 нж БПУ (С) 50-16,0 ХЛ1 БПУ 80-1,6 БПУ (Р) 80-1,6 БПУ 80-1,6 УХЛ1 БПУ (Р) 80-1,6 УХЛ1 БПУ (С) 80-1,6 нж1 БПУ (Р, С) 80-1,6 нж1 БПУ 80-1,6 ХЛ1 БПУ (Р) 80-1,6 ХЛ1 БПУ 80-4,0 БПУ (Р) 80-4,0 БПУ 80-4,0 УХЛ1 БПУ (Р) 80-4,0 УХЛ1
А1 2 490 490 490 490 490 490 490 490 490 420 490 490 490 490 490 490 490 490 490 420 490 490 490 490 490 490 490 490 490 490 490 490
А2 3 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 255 255 255 255 255 255 255 255 255 255 255 255
L1 4 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 215 295 295 295 295 295 295 295 295 295 295 295 295
L 5 430 430 430 430 430 430 430 430 430 430 430 430 430 430 430 430 430 430 430 430 510 510 510 510 510 510 510 510 510 510 510 510
L2 6 870 870 870 870 870 870 870 870 870 870 870 870 870 870 870 870 870 870 870 870 965 965 965 965 965 965 965 965 965 965 965 965
Б 7 520 520 520 520 520 520 520 520 520 505 520 520 520 520 505 505 520 520 520 505 475 475 475 475 475 475 475 475 475 475 475 475
В 8 445 445 445 445 445 445 445 445 445 460 445 445 445 445 460 460 445 445 445 460 480 480 480 480 480 480 480 480 480 480 480 480
В1 9 655 655 655 655 655 655 655 655 655 655 655 655 655 655 655 655 655 655 655 655 675 675 675 675 675 675 675 675 675 675 675 675
MAIN DIMENSIONS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (reference dimensions) DM 10 400 400 400 400 320 320 400 400 400 400 400 400 400 400 320 320 400 400 400 400 320 320 320 320 320 320 320 320 320 320 320 320
DM1 11 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 400 400 400 400 400 400 400 400 400 400 400 400
H 12 1035 1080 1035 1080 1066 1110 1035 1080 1060 1050 1035 1080 1035 1080 1066 1110 1035 1080 1060 1050 955 975 950 975 960 1002 975 975 950 975 950 975
H1 13 1055 1100 1055 1100 1090 1130 1055 1100 1080 1070 1055 1100 1055 1100 1090 1130 1055 1100 1080 1090 965 985 960 985 970 1015 960 985 960 985 960 985
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
PRODUCT CATALOG/FEBRUARY 2013
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
PRODUCT CATALOG/FEBRUARY 2013
630
630
630
БПУ (Р) 100-1,6 УХЛ1
БПУ (С) 100-1,6 нж1
БПУ (Р, С) 100-1,6 нж1
630
630
БПУ 100-1,6 УХЛ1
БПУ (Р) 100-1,6 ХЛ1
630
БПУ (Р) 100-1,6
630
352,5
630
БПУ 100-1,6
БПУ 100-1,6 ХЛ1
352,5
630
352,5
352,5
352,5
352,5
352,5
352,5
255
255
255
255
БПУ (Р) 80-16,0 ХЛ1
630
БПУ (С) 80-16,0 нж1
255
630
630
БПУ (Р) 80-16,0 УХЛ1
255
630
630
БПУ 80-16,0 УХЛ1
255
БПУ (Р, С) 80-16,0 нж1
630
БПУ (Р) 80-16,0
255
255
255
255
255
255
БПУ 80-16,0 ХЛ1
630
БПУ 80-16,0
255
630
БПУ (Р, С) 80-6,3 нж1
630
630
БПУ (С) 80-6,3 нж1
630
630
БПУ (Р) 80-6,3 УХЛ1
БПУ 80-6,3 ХЛ1
630
БПУ 80-6,3 УХЛ1
БПУ (Р) 80-6,3 ХЛ1
255
630
255
255
255
БПУ (Р) 80-6,3
490
БПУ (С) 80-4,0 нж
255
490
490
БПУ(Р) 80-4,0 ХЛ1
255
630
490
БПУ 80-4,0 ХЛ1
255
БПУ (С) 80-4,0 ХЛ1
490
БПУ (Р, С) 80-4,0 нж1
255
3
А2
БПУ 80-6,3
490
2
А1
БПУ (С) 80-4,0 нж1
1
450
450
450
450
450
450
450
450
255
255
255
255
255
255
255
255
255
255
255
255
255
255
255
255
295
295
295
295
295
295
4
L1
705
705
705
705
705
705
705
705
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
5
L
1315
1315
1315
1315
1315
1315
1315
1315
1085
1085
1085
1085
1085
1085
1085
1085
1085
1085
1085
1085
1085
1085
1085
1085
965
965
965
965
965
965
6
L2
530
530
530
530
530
530
530
530
595
595
595
595
595
595
595
595
595
595
595
595
595
595
595
595
450
475
475
475
475
475
7
Б
600
600
600
600
600
600
600
600
495
495
495
495
495
495
495
495
495
495
495
495
495
495
495
495
495
480
480
480
480
480
8
В
600
600
600
600
600
600
600
600
730
730
730
730
730
730
730
730
730
730
730
730
730
730
730
730
675
675
675
675
675
675
9
В1
MAIN DIMENSIONS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (reference dimensions)
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
320
320
320
320
320
320
10
DM
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
11
DM1
H
1100
1060
1095
1060
1100
1060
1100
1060
1160
1115
1155
1110
1160
1115
1160
1115
1160
1115
1155
1110
1160
1115
1160
1115
965
950
975
950
1002
960
12
H1
1135
1095
1195
1160
1135
1095
1135
1095
1160
1115
1155
1110
1160
1115
1160
1115
1160
1115
1155
1110
1160
1115
1160
1115
975
960
985
960
1015
970
13
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
137
138
1 БПУ 100-4,0 БПУ (Р) 100-4,0 БПУ 100-4,0 УХЛ1 БПУ (Р) 100-4,0 УХЛ1 БПУ (С) 100-4,0 нж1 БПУ (Р, С) 100-4,0 нж1 БПУ 100-4,0 ХЛ1 БПУ (Р) 100-4,0 ХЛ1 БПУ (С) 100-4,0 нж БПУ (С) 100-4,0 ХЛ1 БПУ 100-6,3 БПУ 100-6,3-01 БПУ (Р) 100-6,3 БПУ (Р) 100-6,3-01 БПУ 100-6,3 нж БПУ 100-6,3 нж1 БПУ (Р) 100-6,3 нж БПУ (Р)100-6,3 нж1 БПУ (С) 100-6,3 нж1 БПУ (Р, С) 100-6,3 нж1 БПУ 100-6,3 ХЛ1 БПУ 100-6,3-01 ХЛ1 БПУ (Р) 100-6,3 ХЛ1 БПУ (Р) 100-6,3-01 ХЛ1 БПУ (С) 100-6,3 нж БПУ (С) 100-6,3 ХЛ1 БПУ 100-16,0 БПУ 100-16,0-01 БПУ (Р) 100-16,0 БПУ (Р) 100-16,0-01 БПУ 100-16,0 нж БПУ 100-16,0 нж1 БПУ (Р) 100-16,0 нж БПУ (Р) 100-16,0 нж1
А1 2 630 630 630 630 630 630 630 630 630 630 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5
А2 3 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5
L1 4 450 450 450 450 450 450 450 450 450 450 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5
L 5 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705 705
L2 6 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315 1315
Б 7 530 530 530 530 530 530 530 530 530 530 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685 685
В 8 600 600 600 600 600 600 600 600 600 600 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675 675
В1 9 600 600 600 600 600 600 600 600 600 600 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974 974
MAIN DIMENSIONS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (reference dimensions) DM 10 400 400 400 400 400 400 400 400 400 400 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600
DM1 11 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400
H 12 1060 1100 1060 1100 1060 1095 1060 1100 1060 1060 1406 1406 1462 1462 1406 1406 1462 1462 1365 1410 1406 1406 1462 1462 1405 1438 1406 1406 1462 1462 1406 1365 1462 1410
H1 13 1095 1135 1095 1135 1160 1195 1095 1135 1130 1130 1490 1490 1545 1545 1490 1490 1545 1545 1520 1580 1490 1490 1545 1545 1520 1520 1490 1490 1545 1545 1490 1490 1545 1545
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
PRODUCT CATALOG/FEBRUARY 2013
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
1 БПУ (С)100-16,0 нж1 БПУ (Р, С) 100-16,0 нж1 БПУ 100-16,0 ХЛ1 БПУ 100-16,0-01 ХЛ1 БПУ (Р) 100-16,0 ХЛ1 БПУ (Р) 100-16,0-01 ХЛ1 БПУ (С)100-16,0 нж БПУ (С) 100-16,0 ХЛ1 БПУ 150-1,6М БПУ 150-1,6М1 БПУ (Р) 150-1,6М БПУ (Р) 150-1,6М1 БПУ 150-1,6 УХЛ1 БПУ (Р) 150-1,6 УХЛ1 БПУ (С)150-1,6 нж1 БПУ (Р, С)150-1,6 нж1 БПУ 150-1,6 ХЛ1 БПУ 150-1,6М1 ХЛ1 БПУ (Р) 150-1,6 ХЛ1 БПУ (Р) 150-1,6М1 ХЛ1 БПУ (С) 150-1,6 нж БПУ (С) 150-1,6 ХЛ1 БПУ 150-4,0М БПУ (Р) 150-4,0М БПУ 150-4,0 УХЛ1 БПУ (Р) 150-4,0 УХЛ1 БПУ (С) 150-4,0 нж1 БПУ (Р, С) 150-4,0 нж1 БПУ 150-4,0 ХЛ1 БПУ (Р) 150-4,0 ХЛ1 БПУ (С) 150-4,0 нж БПУ (С) 150-4,0 ХЛ1
А1 2 727,5 727,5 727,5 727,5 727,5 727,5 727,5 727,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5 812,5
А2 3 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390 390
L1 4 352,5 352,5 352,5 352,5 352,5 352,5 352,5 352,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5 427,5
L 5 705 705 705 705 705 705 705 705 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 780 705 780 780
L2 6 1315 1315 1315 1315 1315 1315 1315 1315 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535 1535
Б 7 685 685 685 685 685 685 685 685 670 670 670 670 670 670 670 670 670 670 670 670 670 645 670 670 670 670 670 670 670 530 670 645
В 8 675 675 675 675 675 675 675 675 705 705 705 705 705 705 705 705 705 705 705 705 705 730 705 705 705 705 705 705 705 600 705 730
В1 9 974 974 974 974 974 974 974 974 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955 955
MAIN DIMENSIONS OF THE UNITS OF SAFETY VALVES WITH CHANGEOVER VALVES (reference dimensions) DM 10 600 600 600 600 600 600 600 600 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400
DM1 11 400 400 400 400 400 400 400 400 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 540 600 600 600 400 600 600
H 12 1365 1410 1406 1406 1462 1462 1440 1438 1380 1304 1300 1388 1300 1380 1324 1367 1300 1304 1380 1388 1315 1315 1300 1380 1300 1380 1324 1367 1300 1380 1295 1315
H1 13 1520 1580 1490 1490 1545 1545 1520 1520 1380 1304 1300 1388 1300 1380 1324 1367 1300 1304 1380 1388 1315 1315 1300 1380 1300 1380 1324 1367 1300 1380 1295 1315
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
PRODUCT CATALOG/FEBRUARY 2013
139
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
MAIN DIMENSIONS OF THE UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.) А1
А2
L1
L
L2
Б
В
В1
DM
DM1
H
H1
2
3
4
5
6
7
8
9
10
11
12
13
БПУ 200-1,6
850
390
390
780
1570
820
880
1180
600
600
1500
1550
БПУ 200-1,6М
850
390
390
780
1570
820
880
1180
600
600
1675
1725
БПУ (Р) 200-1,6
850
390
390
780
1570
820
880
1180
600
600
1560
1610
БПУ (Р) 200-1,6М
850
390
390
780
1570
820
880
1180
600
600
1760
1810
БПУ 200-1,6 УХЛ1
850
390
390
780
1570
820
880
1180
600
600
1670
1720
БПУ (Р) 200-1,6 УХЛ1
850
390
390
780
1570
820
880
1180
600
600
1750
1800
БПУ (С) 200-1,6 нж1
850
390
390
780
1570
820
880
1180
600
600
1527
1580
БПУ (Р, С) 200-1,6 нж1
850
390
390
780
1570
820
880
1180
600
600
1570
1620
БПУ 200-1,6 ХЛ1
850
390
390
780
1570
820
880
1180
600
600
1670
1720
БПУ 200-1,6М ХЛ1
850
390
390
780
1570
820
880
1180
600
600
1675
1725
БПУ (Р) 200-1,6 ХЛ1
850
390
390
780
1570
820
880
1180
600
600
1750
1800
БПУ (Р) 200-1,6М ХЛ1
850
390
390
780
1570
820
880
1180
600
600
1760
1810
БПУ(С) 200-1,6 нж
850
390
390
780
1570
820
880
1180
600
600
1540
1590
БПУ (С) 200-1,6 ХЛ1
850
390
390
780
1570
820
880
1180
600
600
1540
1590
1
Note: БПУ – Unit of safety valves with changeover valves. * Size h corresponds to a height of the safety valve (H; H1) in the catalog section Safety Valves on page 93 ** Size B1 is an overall dimension. If the hand-wheel goes beyond the outlet flange of the changeover valve, the size is taken from the hand-wheel
MATERIALS OF THE MAIN PART №
Material of main parts
Name
У1
УХЛ1
1
Changeover valve (body)
20Л ГОСТ 977-88
2
Changeover valve (body)
20Л ГОСТ 977-88
3
Safety valve (body)
20Л ГОСТ 977-88
4
Adapter (if any)
20Л ГОСТ 977-88
5, 6
Bush
20 ГОСТ 1050-88
7, 8
Sprocket bush
9, 10
Sprocket
45 ГОСТ 1050-88
11, 12
Special nut
20 ГОСТ 1050-88
12Х18Н9ТЛ or 12Х18Н12М3ТЛ ГОСТ 977-88 12Х18Н9ТЛ or 12Х18Н12М3ТЛ ГОСТ 977-88 12Х18Н9ТЛ or 12Х18Н12М3ТЛ ГОСТ 977-88 12Х18Н9ТЛ or 12Х18Н12М3ТЛ ГОСТ 977-88 35Х ГОСТ 4543-71 30Х13 ГОСТ 5632-72 45 ГОСТ 1050-88 35Х ГОСТ 4543-71
13, 14,15 Gasket
ТИИР ТУ 33.114406-92
ПУТГ ТУ 5728-006-93978201-2008
16, 17, 18 Nut
25 ГОСТ 1050-88
19, 20, 21 Pin
35 ГОСТ 1050-88 ПР 12,7-1820-2, ПР 15,875-2300-1
45Х14Н14В2М ГОСТ 5632-72 45Х14Н14В2М ГОСТ 5632-72 ПР 12,7-1820-2, ПР 15,875-2300-1
22
140
Driving roller chain
30Х13 ГОСТ 5632-72
PRODUCT CATALOG/FEBRUARY 2013
UNIT OF SAFETY VALVES WITH CHANGEOVER VALVES
ХЛ1 20ГЛ ГОСТ 977-88 20ГЛ ГОСТ 977-88 20ГЛ ГОСТ 977-88 20ГЛ ГОСТ 977-88 35Х ГОСТ 4543-71 30Х13 ГОСТ 5632-72 45 ГОСТ 1050-88 35Х ГОСТ 4543-71 ПУТГ ТУ 5728-00693978201-2008 35Х ГОСТ 4543-71 35Х ГОСТ 4543-71 ПР 12,7-1820-2, ПР 15,875-2300-1
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SWING CHECK VALVES
Bonnet Gasket Bracket Body Link Disk
SWING CHECK VALVES
PRODUCT CATALOG/FEBRUARY 2013
141
SWING CHECK VALVES
Ring
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SWING CHECK VALVES WITH FLANGES ARE DESIGNED FOR AUTOMATIC PREVENTION OF WORKING MEDIUM BACK FLOW IN THE PIPELINES
Swing check valves are not cut-off valves. Operating position of valves on the horizontal pipeline: with the bonnet upwards; on the vertical pipeline: in the direction of the pointer on the body upwards. Medium flow is directed under the disc (in the direction of the pointer). Face-toface length according to GOST 3326-86. Connecting dimensions and dimensions of valve seal faces according to GOST R 54432-2011, series 1: PN 1,6 MPa – design B; PN 4,0 MPa – design E; PN 6,3; 16,0 MPa – design J. On the customer’s request it is possible to manufacture valves with seal faces of other designs according to GOST 12815-80, series 2, in accordance with the information specified in the Chapter “Permissible deviations of seal face types”. Valves are manufactured of steel of the following grades: 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ. Seal of the valve disk is made of corrosion-resistant steel. Necessary material is selected due to operating conditions, aggressiveness of the working medium, temperature. Valves are manufactured in climatic designs У1, ХЛ1, УХЛ1 according to GOST 15150-69. Swing check valves leak-tightness: • Swing check valves acc. to Specification ТУ 3742-003-07533604-2008 – Leak-tightness acc. to Specification ТУ 3742-003-07533604-2008; • Swing check valves acc. to Specification 3742-009-07533604-2009*
– Leak-tightness class according to GOST R 54808-2011. * For PN < 4,0 MPa – leak-tightness class F. * For PN ≥ 4,0 MPa – leak-tightness class EE. Leak-tightness of the swing check valves for installation on Gazprom objects should comply with СТО (standard of organization) Gasprom 2-4.1-212-2008. Valves are used for liquid and gaseous media. Please indicate in your order: • name of the product; • nominal diameter, DN; • nominal pressure, PN, MPa; • designation of the product. Example of ordering the valve DN 50 PN 4,0 MPa of steel 20Л: Swing check valve КОП 50-4,0 DN 50 PN 4,0 MPa 19с53нж. On the customer’s order valves may be delivered with flanges, pins, nuts and gaskets for connection to the pipeline. Check valves designed for gaseous, explosive, inflammable, toxic media and steam are subject to additional air test after hydraulic testing. Make a note “GAS” in the order. On customers reguest we can produce the main flanges of the swing check valve body with the sel faces in compliance with GOST 12815-80, series 2. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials, which meet the requirements of standard technical documents.
* Comply with JSC Gazprom Specification Gazprom 2-4.1-212-2008 or GOST R 54808-2011
142
PRODUCT CATALOG/FEBRUARY 2013
SWING CHECK VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
OPERATING CONDITIONS Swing check valves, steel
Working media
20ГЛ
12Х18Н9ТЛ
12Х18Н12М3ТЛ
Water, air, steam, Water, air, steam, Water, air, steam, amammonia1, natural 1 ammonia , natural monia1, natural gas, gas, hydrogen sulfidegas, hydrogen sulfide oil, oil products, liquid containing media, oil, containing media1, oil, and gaseous hydrocar- oil products, liquid and oil products, liquid and bons media and other gaseous hydrocarbons, gaseous hydrocarbons media, non-aggressive petrochemical meand other media, to steel 20ГЛ. dia and other media, where corrosion rate of Corrosion rate where corrosion rate of steel 12Х18Н12М3ТЛ ≤0,1 mm/year steel 12Х18Н9ТЛ is ≤ 0,1 mm/year is ≤0,1 mm/year
Working medium
-60 °С to +425 °С
-60 °С to +600 °С
20Л
Water, air, steam, ammonia1, natural gas, oil, oil products, hydrogen sulfide-containing media, среды, liquid and gaseous hydrocarbons, petrochemical media and other, where corrosion rate of steel 20Л is ≤ 0,1 mm/year
-60 °С to +600 °С
-40 °С to +425 °С
-60 °С
-40 °С
Operating conditions GOST 15150-69 Min ambient temperature in operation
-60 °С
-60 °С
When ordering indicate as additional requirements in the Questionnaire.
MATERIALS OF MAIN PARTS №
Name of the part
19с76нж 19с38нж 19с53нж 19с19нж
1
Bonnet
Steel 20
09Г2С
12Х18Н10Т
10Х17Н13М2Т
2
Body
20Л
20ГЛ
12Х18Н10ТЛ
12Х18Н12М3ТЛ
3
Link
Steel 20
09Г2С
12Х18Н10Т
10Х17Н13М2Т
4
Bracket
Steel 20
09Г2С
12Х18Н10Т
10Х17Н13М2Т
5
Gasket
ТИИР-752 (ПДД) steel
ПУТГ-2-2127(Н-14), СНП type 1 steel
ПУТГ-2-2127(Н-14), СНП type 3 steel
ПУТГ-2-2127(Н-14), СНП type 3 steel
6
Nut
Steel 25, 35
35Х
12Х18Н10Т
12Х18Н10Т
7
Pin
Steel 35, 35Х
35Х
45Х14Н14В2М
45Х14Н14В2М
Surfacing on body ring
type 20Х13
type 20Х13
ЦН-12М
ЦН-12М
Surfacing on the disk
---
---
ЦН-12М
ЦН-12М
for PN 6,3; 16,0
19лс76нж 19лс38нж 19лс53нж 19лс19нж
19нж76нж 19нж38нж 19нж53нж 19нж19нж
19нж76нж1 19нж38нж1 19нж53нж1 19нж19нж1
for PN 6,3; 16,0
SWING CHECK VALVES
for PN 6,3; 16,0
for PN 6,3; 16,0
PRODUCT CATALOG/FEBRUARY 2013
143
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SWING CHECK VALVES PN 1,6; 4,0 MPa DN 50-200 PN 4,0 MPa Production and delivery according to Specification ТУ 3742-003-07533604-2008
DN 50, 80, 100 PN 1,6 MPa; DN 50-400 PN 4,0 MPa Production and delivery according to Specification ТУ 3742-009-07533604-2009*
КОП PN 1,6 MPa
КОП PN 4,0 MPa
*Meet the specifications of JSC “Gazprom”
144
PRODUCT CATALOG/FEBRUARY 2013
SWING CHECK VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
TECHNICAL DATA AND DIMENSIONS OF SWING CHECK VALVES PN 1,6; 4,0 MPa Designation of the product
Figures table
КОП 50-1,6 нж КОП 50-1,6 нж1 КОП 50-1,6 КОП 50-1,6 ХЛ1 КОП 80-1,6 нж КОП 80-1,6 нж1 КОП 80-1,6 КОП 80-1,6 ХЛ1 КОП 100-1,6 нж КОП 100-1,6 нж1 КОП 100-1,6 КОП 100-1,6 ХЛ1 КОП 50-4,0 нж КОП 50-4,0 нж1 КОП 50-4,0 КОП 50-4,0 ХЛ1 КОП 80-4,0 нж КОП 80-4,0 нж1 КОП 80-4,0 КОП 80-4,0 ХЛ1 КОП 100-4,0 нж КОП 100-4,0 нж1 КОП 100-4,0 КОП 100-4,0 ХЛ1 КОП 150-4,0 нж КОП 150-4,0 нж1 КОП 150-4,0 КОП 150-4,0 ХЛ1 КОП 200-4,0 нж КОП 200-4,0 нж1 КОП 200-4,0 КОП 200-4,0 ХЛ1 КОП 300-4,0 нж КОП 300-4,0 нж1 КОП 300-4,0 КОП 300-4,0 ХЛ1 КОП 400-4,0 нж КОП 400-4,0 нж1 КОП 400-4,0 КОП 400-4,0 ХЛ1
19нж76нж 19нж76нж1 19с76нж 19лс76нж 19нж76нж 19нж76нж1 19с76нж 19лс76нж 19нж76нж 19нж76нж1 19с76нж 19лс76нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж 19нж53нж 19нж53нж1 19с53нж 19лс53нж
PN, DN MPa
50
1,6
80 1,6 100
50
80
100 4,0 150
200
300
400
4,0
Material Dimensions, mm of the body acc. to n L H H1 H2 B l D D1 D2 D4 GOST 977-88 12Х18Н9ТЛ 12Х18Н12М3ТЛ 4 230 170 132 160 125 99 20Л 20ХН3Л, 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 8 310 185 138 195 160 132 --20Л 20ХН3Л, 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 8 350 205 160 215 180 156 --20Л 20ХН3ТЛ, 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 4 230 170 132 160 125 --- 87 20Л 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ --8 310 185 138 195 160 --- 120 20Л 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 8 350 215 158 230 190 --- 149 20Л 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 8 480 285 225 300 250 --- 203 20Л 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 12 550 335 270 375 320 --- 259 20Л 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 16 750 466 350 510 450 --- 363 20Л 20ГЛ 12Х18Н9ТЛ 12Х18Н12М3ТЛ 16 950 563 430 340 400 620 660 585 - 473 20Л 20ХН3Л, 20ГЛ
d
b
Weight h h1 (≤), kg
18 17 2
-
22
18 20 2 ---
38
18 20 2 ---
52
18 20 --- 4
25
18 22 --- 4
41
22 24 --- 4,5
56
26 30 --- 4,5
116
30 38 --- 4,5
180
33 46 --- 4,5
420
39 58 -
780
5
КОП – swing check valves
SWING CHECK VALVES
PRODUCT CATALOG/FEBRUARY 2013
145
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
SWING CHECK VALVES PN 6,3; 16,0 MPa Production and delivery according to Specification ТУ 3742-003-07533604-2008, ТУ 3742-009-07533604-2009*
*Meet the specifications of JSC “Gazprom”
146
PRODUCT CATALOG/FEBRUARY 2013
SWING CHECK VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
TECHNICAL DATA AND DIMENSIONS OF SWING CHECK VALVES PN 6,3; 16,0 MPa Designation of the product КОП 50-6,3 КОП 50-6,3 нж
Figures table
DN
PN, MPa
КОП 50-6,3 нж1 19нж38нж1
12Х18Н9ТЛ
50
12Х18Н12М3ТЛ
КОП 50-6,3 ХЛ1
19лс38нж
20ГЛ
КОП 80-6,3
19с38нж
20Л
КОП 80-6,3 нж
19нж38нж
КОП 80-6,3 нж1 19нж38нж1 КОП 80-6,3 ХЛ1
19лс38нж
КОП 100-6,3
19с38нж
КОП 100-6,3 нж
19нж38нж
КОП 100-6,3 нж1 19нж38нж1
12Х18Н9ТЛ
80
12Х18Н12М3ТЛ 6,3
12Х18Н9ТЛ
100
12Х18Н12М3ТЛ
КОП 150-6,3
20Л
19с38нж
КОП 150-6,3 нж1 19нж38нж1
12Х18Н9ТЛ
150
12Х18Н12М3ТЛ
КОП 150-6,3 ХЛ1 19лс38нж
20ГЛ
19с19нж
20Л
КОП 50-16,0 КОП 50-16,0 нж
19нж19нж
КОП 50-16,0 нж1 19нж19нж1
12Х18Н9ТЛ
50
12Х18Н12М3ТЛ
КОП 50-16,0 ХЛ1
19лс19нж
20ГЛ
КОП 80-16,0
19с19нж
20Л
КОП 80-16,0 нж
19нж19нж
КОП 80-16,0 нж1 19нж19нж1 КОП 80-16,0 ХЛ1
19лс19нж
КОП 100-16,0
19с19нж
КОП 100-16,0 нж 19нж19нж КОП 100-16,0 нж1 19нж19нж1
12Х18Н9ТЛ
80
12Х18Н12М3ТЛ 16,0
100
12Х18Н9ТЛ 12Х18Н12М3ТЛ
19с19нж
20Л
КОП 150-16,0 нж1 19нж19нж1 КОП 150-16,0 ХЛ1 19лс19нж
Weight (≤), kg
4
300 230 165 175 135 85 102 22
26
3
53
8
380 260 187 210 170 115 133 22
30
3
75
8
430 260 190 250 200 145 170 26
32
3
100
8
550 365 260 340 280 205 240 33
38
3
196
4
300 230 165 195 145 95 115 26
30
3
61
8
380 260 187 230 180 130 150 26
36
3
89
8
430 260 190 265 210 145 175 30
40
3
110
12 550 360 260 350 290 205 250 33
50
3
235
PRODUCT CATALOG/FEBRUARY 2013
147
H1
D
D1
D8
D9
20Л
20ГЛ
КОП 150-16,0 нж 19нж19нж
h
H
20ГЛ
КОП 100-16,0 ХЛ1 19лс19нж КОП 150-16,0
b
L
20Л
20ГЛ
19нж38нж
d
n
20ГЛ
КОП 100-6,3 ХЛ1 19лс38нж КОП 150-6,3 нж
Dimensions, mm
20Л
19с38нж 19нж38нж
Material of the body acc. to GOST 977-88
150
12Х18Н9ТЛ 12Х18Н12М3ТЛ 20ГЛ
КОП – swing check valves
SWING CHECK VALVES
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
FLANGES 1. STEEL BUTT-WELDED FLANGES ACC.TO GOST R 54432-2011, type 11, series 1, control group IV. Nominal diameter, DN, mm 1 80 100 200
Nominal pressure PN, MPa 2
Seal faces type 3
0,6
Weight, kg 4 2,76
Nominal diameter, DN, mm 1
Nominal pressure PN, MPa 2
Seal faces type 3
Weight, kg 4
50
2,81
3,35
80
4,81
8,37
100
7,40
150
13,20
300
14,80
40
1,85
50
2,28
80
4,21
100
4,90
200 250
4,0
F
24,40 37,60
300
57,10
400
107,00
8,30
500
132,00
11,80
600
181,00
17,40
50
4,63
300
22,80
80
7,22
350
32,00
100
10,70
400
43,00
150
500
71,00
600
99,30
200
38,50
700
106,00
250
53,80
25
1,19
40
2,16
50
2,81
125
B
150 200 250
80
1,6
4,0
E
6,76
4,81
25,40
6,3
300
J
25
74,60 2,44
50
6,49
80
10,50
100
7,40
100
150
13,20
150
35,00
200
24,40
200
60,10
50
2,78
250
94,40
80
F
100 150 200 250 300 400
4,44 6,58 12,60 17,40
2,5
25,70 B
33,30 64,80
500
88,90
600
124,00
148
PRODUCT CATALOG/FEBRUARY 2013
FLANGES
16,0
15,40
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
DESIGN B
DESIGN E
DESIGN F
DESIGN С
DESIGN D
DESIGN J
2. Steel flat flanges, welded according to GOST R 54432-2011, type 01 PN 0,6; 1,0; 1,6; 2,5 MPa DN 15, 20, 25, 40, 50, 65, 80, 100, 125, 150, 200 3. Steel flanges, butt-welded acc. to DIN 2633, 2635 PN 1,6; 4,0 MPa DN 15, 25, 32, 40, 50, 65, 80, 100, 125, 150, 200 Flanges are made of steel of following grades: steel 20, 09Г2С, 12Х18Н10Т, 10Х17Н13М2Т. Example of designation of the steel butt-welded flange: DN 50 РN 1,6 MPa type 11, series 1, design B, of steel 20, control group IV: flange 50-16-11-1-B-Ст. 20-IV GOST R 54432-2011.
FLANGES
PRODUCT CATALOG/FEBRUARY 2013
149
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
PERMISSIBLE DEVIATIONS OF SEAL FACE TYPES FROM BASIC ONES, SPECIFIED IN DESIGN DOCUMENTATION for WEDGE GATE VALVES, WEDGE GATE VALVES (WEDGE GATE VALVES WITH ELECTRIC ACTUATOR) DN 50, 80, 100, 125, 150, 200, 250, 300, 350, 400, 500, 600, 700, 800 PN 1,6 MPa For valve
For a set of mating flanges
B
B
F
E
D
C
M
L
For valve
For a set of mating flanges
E
F
C
D
L
M
For valve
For a set of mating flanges
E
F
C
D
L
M
For valve
For a set of mating flanges
B
B
F
E
D
C
M
L
Basic version
Available versions on request
DN 50, 80, 100, 150 PN 2,5 MPa, 4,0 MPa Basic version Available versions on request
DN 200, 250, 300, 400, 500, 600 PN 4,0 MPa Basic version Available versions on request
DN 200, 250, 300, 400, 500, 600 PN 2,5 MPa Basic version
Available versions on request
DN 50, 80, 100, 150, 200, 250, 300 PN 6,3 MPa Basic version
Available versions on request
150
PRODUCT CATALOG/FEBRUARY 2013
For valve
For a set of mating flanges
J
J
F
E
D
C
M
L
PERMISSIBLE DESIGN
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
DN 50, 80, 100, 150, 200, 250 PN 16,0 MPa For valve
For a set of mating flanges
J
J
F
E
D
C
M
L
For valve
For a set of mating flanges
B
B
F
E
D
C
M
L
Basic version
Available versions on request
for SWING CHECK VALVES DN 50, 80, 100 PN 1,6 MPa Basic version
Available versions on request
DN 50, 80, 100, 150, 200, 300, 400 PN 4,0 MPa Basic version Available versions on request
For valve
For a set of mating flanges
E
F
C
D
L
M
For valve
For a set of mating flanges
J
J
F
E
D
C
M
L
For valve
For a set of mating flanges
J
J
F
E
D
C
M
L
DN 50, 80, 100, 150 PN 6,3 MPa Basic version
Available versions on request
DN 50, 80, 100, 150 PN 16,0 MPa Basic version
Available versions on request
PERMISSIBLE DESIGN
PRODUCT CATALOG/FEBRUARY 2013
151
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
for SPRING LOADED SAFETY VALVES, SAFETY SPRING-LOADED VALVE (POPPING TYPE), SAFETY SPRING-LOADED VALVE BELLOWS TYPE, SAFETY SPRING-LOADED VALVE BELLOWS TYPE WITH POPPING UNIT DN 50, 80, 100, 150, 200 PN 1,6 MPa Inlet
Outlet
For valve
For a set of mating flanges
For valve
For a set of mating flanges
B
B
B
B
F
E
F
E
D
C
D
C
M
L
M
L
Basic version Available versions on request
DN 25, 50, 80, 100, 150 PN 4,0 MPa Inlet
Basic version Available versions on request
Outlet
For valve
For a set of mating flanges
For valve
For a set of mating flanges
F
E
B
B
D
C
F
E
M
L
D
C
M
L
DN 50, 80, 100 PN 6,3 MPa Inlet
Basic version Available versions on request
Outlet
For valve
For a set of mating flanges
For valve
For a set of mating flanges
J
J
F
E
F
E
D
C
D
C
M
L
M
L
DN 25, 50, 80, 100 PN 16,0 MPa Inlet
Basic version Available versions on request
152
Outlet
For valve
For a set of mating flanges
For valve
For a set of mating flanges
J
J
F
E
F
E
D
C
D
C
M
L
M
L
PRODUCT CATALOG/FEBRUARY 2013
PERMISSIBLE DESIGN
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
for CHANGEOVER VALVE OF THE SAFETY VALVES DN 80, 100, 200, 300 PN 0,6 MPa For valve Basic version Available versions on request
For a set of mating flanges
Inlet
Outlet
B
B
B
E
E
F
C
C
D
L
L
M
DN 50, 80, 100, 150, 200 PN 1,6 MPa For valve Basic version Available versions on request
For a set of mating flanges
Inlet
Outlet
B
B
B
E
E
F
C
C
D
L
L
M
DN 25, 50, 80, 100, 150 PN 4,0 MPa For valve Basic version Available versions on request
For a set of mating flanges
Inlet
Outlet
E
E
F
C
C
D
L
L
M
DN 50, 80, 100 PN 6,3 MPa For valve Basic version Available versions on request
For a set of mating flanges
Inlet
Outlet
J
J
J
F
F
E
C
C
D
L
L
M
DN 50, 80, 100 PN 16,0 MPa For valve Basic version Available versions on request
For a set of mating flanges
Inlet
Outlet
J
J
J
F
F
E
C
C
D
L
L
M
PERMISSIBLE DESIGN
PRODUCT CATALOG/FEBRUARY 2013
153
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
For SPRING LOADED SAFETY VALVES UNITS WITH CHANGEOVER VALVE DN 50, 80, 100, 150, 200 PN 1,6 MPa Inlet
Basic version Available versions on request
Outlet
СППК
ПУ
For a set of mating flanges
СППК
ПУ
For a set of mating flanges
B
B
B
B
B
B
E
F
E
E
F
E
D
C
D
D
C
D
M
L
M
M
L
M
DN 25, 50, 80, 100, 150 PN 4,0 MPa Inlet
Basic version Available versions on request
Outlet
СППК
ПУ
For a set of mating flanges
СППК
ПУ
For a set of mating flanges
E
F
E
B
B
B
D
C
D
E
F
E
M
L
M
D
C
D
M
L
M
DN 50, 80, 100 PN 6,3 MPa Inlet
Outlet
СППК
ПУ
For a set of mating flanges
СППК
ПУ
For a set of mating flanges
J
J
J
E
F
E
E
F
E
D
C
D
D
C
D
M
L
M
M
L
M
Basic version Available versions on request
DN 50, 80, 100 PN 16,0 MPa Inlet
Basic version Available versions on request
Outlet
СППК
ПУ
For a set of mating flanges
СППК
ПУ
For a set of mating flanges
J
J
J
E
F
E
E
F
E
D
C
D
D
C
D
M
L
M
M
L
M
When ordering the acceptable design of connection flanges products used margin ПУ – Safety valves with changeover valves СППК – Spring loaded safety valves
154
PRODUCT CATALOG/FEBRUARY 2013
PERMISSIBLE DESIGN
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
QUESTIONNAIRE №____________
FOR CAST WEDGE GATE VALVES, CHECK VALVES Customer:
Location:
Project, number:
Address:
Object:
Phone, fax
1.
Position No.
2.
Scheme
3.
Name of the product
4.
Figures table
5.
Nominal diameter DN
6.
Nominal pressure РN, MPa
7.
Purpose
8.
Working medium temperature
from ºС to ºС
9.
Minimal ambient temperature
ºС
10.
Chemical composition of working medium, agregate state
11.
Material of body parts
12.
Operating conditions acc. to GOST 15150-69
13.
Connection to pipeline: flanged, combined (with welded ends), (underline) specifying standards and types of seal faces
14.
Type of actuator (for gate valves) Additional
requirements
15. mass part of mechanical impurities _______% H2S _______% H2O _______% Additional 16.
delivery
1. Impact bending test at temperature ºС
2. Inter-crystalline corrosion test
3. Seismic stability 4. Test for presence of harmful components and mechanical impurities in the medium: for hydrogen sulfide containing media – % of hydrogen sulfide content, for chlorine – % of moisture content
1. Flanges 2. Pins 3. Nuts 4. Gaskets 5. Other
PRODUCT CATALOG/FEBRUARY 2013
155
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
QUESTIONNAIRE №____________ FOR CHANGEOVER VALVES Customer:
Location:
Project, number:
Address:
Object:
Phone, fax
1.
Position No.
2.
Scheme
3.
Name of the product
4.
Figures table
5.
Nominal diameter DN
6.
Nominal pressure РN, MPa
7.
Purpose
8.
Working medium temperature
from ºС to ºС
9.
Minimal ambient temperature
ºС
10.
Chemical composition of working medium, agregate state
11.
Material of body parts
12.
Operating conditions acc. to GOST 15150-69
13.
Connection to pipeline: flanged, combined (with welded ends), (underline) specifying standards and types of seal faces
14.
Type of actuator (for gate valves) Additional
requirements
15. mass part of mechanical impurities _______% H2S _______% H2O _______% Additional 16.
delivery
1. Impact bending test at temperature ºС
2. Inter-crystalline corrosion test
3. Seismic stability 4. Test for presence of harmful components and mechanical impurities in the medium: for hydrogen sulfide containing media – % of hydrogen sulfide content, for chlorine – % of moisture content
1. Flanges 2. Pins 3. Nuts 4. Gaskets 5. Other
SALES DEPARTMENT: +7 MARKETING DEPARTMENT: +7
QUESTIONNAIRE №____________ FOR safety VALVES Customer:
Location:
Project, number: Address: Object: Phone, fax 1. Position № 2. Scheme 3. Purpose 4. Number of valves including: operating 5. spare 6. Inlet nominal pressure 7. Outlet nominal pressure 8. Operating pressure 9. Chemical composition of working medium, state of aggregation Working medium delivery: - for gas under standard conditions, under operating conditions 10. (underline) - for liquid and steam 11. Valve type 12. Inlet/outlet temperature 13. Molecular weight 14. Gas adiabatic curve index (discharge) 15. Medium density (discharge) 16. Liquid/steam viscosity 17. Adjustment pressure 18. Start opening pressure 19. Full opening pressure Back pressure: 20. - before valve operation (valve is closed); - in operation (valve is opened) 21. Design temperature of protected units 22. Design surface the seat through hole 23. Flow rate 24. Admitted minimal diameter of the seat 25. Minimal ambient temperature 26. Nominal diameter of the valve (inlet) DN 27. Nominal diameter of the valve (outlet) DN Connection to pipeline: flange, sleeve, nipple 28. (underline) specify standards and types of seal faces 29. Device for manual opening 30. Admissible leaks of the valve 31. Material of body parts 32. Operating conditions acc .to GOST 15150-69 Additional requirements (tests for impact bending at ____ºС, seismic stability, for presence of harmful components and mechanical 33. impurities in the medium: for hydrogen sulfide containing media – % of hydrogen sulfide content, for chlorine – % of moisture content.); Inter-crystalline corrosion test. 34. List of spare parts (flanges, pins, nuts, gaskets)
pcs pcs MPa, gage MPa, gage MPa, gage % mol. kg/h kg/h ºС
кг/м3 sPa MPa, gage MPa, gage MPa, gage MPa, gage ºС mm2 mm ºС
yes/no cm3/min