catalog_eng_last by bazrbru bazrbru

INTRODUCTION DEAR COLLEAGUES, PARTNERS, FRIENDS! Welcome to the Catalogue published in September 2011. For more than six years JSC “BAZ” traditionally issues its up-to-date catalogue of products. This September 2011 issue is timed to the 255th Anniversary of our plant. Welcome to the Anniversary Catalogue to familiarize with the manufactured products and the results of our work. Please, pay your attention to considerable increase of gate valves range: DN 600, 700 mm diameters have been mastered and introduced. The design characteristic of these gate valves is as follows: welded joint is changed for threaded joint that makes a gate valve more accessible for repair. The applied design with a “floating” wedge (double-disk wedge) assures tightness of “A” class cut-off unit without any adjustment of the angle (cut-off unit to seal face). When tested in medium containing abrasive materials (sand, mechanical impurities) the construction proved to be reliable. Full operating time is no less than 400 cycles for industrial facilities. No less than 750 cycles for the facilities of JSC “AK “Transneft” with allowance made for change of welding fillers for seal faces (wedge and body). The principal units of the valves are designed in accordance with the current standard technical documents and Specification, that makes it possible to guarantee no less than 10 years of service life for industrial facilities and no less than 30 years for facilities of JSC “AK “Transneft”.

Today Blagoveschensk Valves Plant is a modern, largescale mechanical – engineering enterprise equipped with top-quality machinery. The plant applies the latest manufacturing technologies. Quality, reliability and durability of the manufactured products – these are the principles of operation of the plant’s staff. The enterprise carries out the production process of complete technological cycle – from blanks production to assembly, testing and finished product quality control. The primary products of JSC “BAZ” are pipeline valves of carbon, low-alloy and stainless steel DN 25…700mm and working pressure 1,6…25 MPa. The plant’s production is duly certified and has permissions for use granted by the Federal Service for ecologic, engineering and atomic supervision of the Russian Federation. The plant operates Quality Management System ISO 9001-2008. BAZ has passed the certification audit of compliance with API Q1/ISO 9001/TS 29001. (American Petroleum Institute) specifications. Since 2006 JSC “Blagoveschensk Valves Plant” has invested more than 1 billion rubles in modern innovative technologies and high capacity equipment. As a result, the labor efficiency was tripled, the sales volume was increased in four times.

The following up-to-date equipment has been successfully put into operation: - Rapid Prototyping machine (France) which enables to perform realistic visualization of 3D models at each stage of production; - Vacuum Molding line VDK-6 (Germany) which enables to produce molds of European quality and to decrease environmental impact of steel casting production; - Automated machine Laempe (Germany) for production of cores; - Processing Centers TREVISAN (Italy) able to machine the valve body substituting ten universal lathes; - Lathe Centers (South Korea, the USA) and Molding line FAT (Germany) which enables to produce largesized molds up to 2 tons using the method of coldhardened compounds molding. Introduction of the above mentioned equipment let us not only to minimize the human factor in the production process, but also to reduce production costs and to raise profitability and competitive capacity of the products.

In 2010 a new assembly shop (256 working places) was put into operation and equipped with the latest imported manufacturing facilities for big size valves production. When we master the products of the new shop JSC “Blagoveschensk Valves Plant” will be able to produce the full range of wedge gate valves with diameter 50—800 mm. Project of capital investment in production of largesized articles is in the process of its implementation – Soon the second phase of the new assembly shop 04 will be launched. After installation of the second molding line FAT (Germany), the modernization of steel foundry shop 03 has been successfully completed. In future we are planning to invest in renewal of the stock of machine-tools in operation and to introduce modern technological processes. JSC “Blagoveschensk Valves Plant” exerts well-directed efforts to offer high-quality products and services to our customers.

Faithfully Yours, Zaripov Oleg Faridovich, General Director of JSC “BAZ”

PURPOSE OF THE CATALOGUE HIGH QUALITY, RELIABILITY AND DURABILITY OF THE MANUFACTURED PRODUCTS – THESE ARE THE PRINCIPLES OF THE PLANT’S STAFF The Catalogue of products manufactured by JSC “Blagoveschensk Valves Plant” is intended for engineering and technical personnel, planning and design organizations, enterprises – consumers of valves and for the companies engaged in selling of valves. To facilitate work with the Catalogue all valves are systematized according to their types and arranged in order of increasing the working medium pressure. The Catalogue contains the information on denomination of the products, design and range of application, technical data, weight and overall dimensions and electric actuators characteristics, which can be delivered with gate valves of “Blagoveschensk Valves Plant”.

For selection of valves for corrosive media it is necessary to take into consideration the corrosion resistance of the materials the valves are made of. The information available in the Catalogue does not mean any limitation of design and production possibilities of JSC “Blagoveschensk Valves Plant”. According to your request we will provide all extra information concerning range, price and terms of delivery of the products necessary for you. We invite enterprises, companies, research and design institutes to work in effective and mutually beneficial cooperation.

CONTACTS 1 Sedov Street, Blagoveschensk, Republic of Bashkortostan, 453430, Russia e-mail: baz@ufanet.ru, www.bazrb.ru Phones: General Director _______________________________________________________________________ +7 (34766) 2-12-30 Deputy General Director – Technical Director _______________________________________________ +7 (34766) 2-15-96 Commercial Director ___________________________________________________________________ +7 (34766) 2-11-39 Chief Designer _ _______________________________________________________________________ +7 (34766) 2-13-54 Sales Department _______________________________________________ +7 (34766) 2-11-74, 2-11-03, 2-13-57, 2-20-04 2-12-87, 2-12-67, 2-18-98, 2-26-44 Marketing Department __________________________________________________________ +7 (34766) 2-20-67, 2-18-91 Fax ___________________________________________________________________+7 (34766) 2-13-78, 2-17-32, 2-20-15 Switchboard _ _________________________________________________________________________ +7 (34766) 2-13-63

CONTENTS INTRODUCTION______________________________________________________________________ 2 PURPOSE OF THE CATALOGUE_________________________________________________________ 4 CONTACTS. _________________________________________________________________________ 4 VALVES ACCORDING TO API 6D SPECIFICATION___________________________________________ 6 GATE VALVES FOR HEAT POWER STATIONS______________________________________________ 22 RANGE OF PIPELINE VALVES MANUFACTURED BY JSC “BAZ”______________________________ 30 WEDGE GATE VALVES________________________________________________________________ 32 ЗКЛ2 (ЗКЛП) PN 1,6_________________________________________________________________ 42 ЗКЛ2 (ЗКЛП) PN 2,5; 4,0_ ____________________________________________________________ 46 ЗКЛ2 (ЗКЛП) PN 6,3; 16,0_ ___________________________________________________________ 51 ЗКЛ2 (ЗКЛП) PN 25,0________________________________________________________________ 57 ЗКЛХ PN 4,0________________________________________________________________________ 63 SPRING LOADED SAFETY VALVES______________________________________________________ 65 Application of springs according to valve adjustment pressures_____________________________ 78 CHANGEOVER VALVE_ _______________________________________________________________ 83 Technical characteristics of changeover valves___________________________________________ 88 Overall and connecting dimensions of changeover valves_ _________________________________ 93 UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE_ ____________________________________ 96 Dimensions of union of safety valves with changeover valve________________________________________________________________ 99 CHECK VALVES (SWING-CHECK VALVES)_______________________________________________ 115 КОП PN 1,6; 4,0____________________________________________________________________ 118 КОП PN 6,3; 16,0___________________________________________________________________ 120 FLANGES_________________________________________________________________________ 122 PERMISSIBLE DEVIATIONS OF SEAL FACE TYPES FROM BASIC ONES, SPECIFIED IN DESIGN DOCUMENTATION______________________________________________ 125 QUESTIONNAIRES__________________________________________________________________ 131

VALVES ACCORDING TO API 6D SPECIFICATION WEDGE GATE VALVES, COMPLY WITH API 6D Wedge gate valve are used as shut-off valves for cut-off the flow of gaseous or liquified media of different pressures and diameters. Gate valves with rising stem have closure member, which moves in valve’s cavity, perpendicular to the direction of medium flow. Depending on type and size of the gate valve and customer’s requirement, the closure member can be made as solid rigid wedge, double-disk wedge, flexible wedge or double-disk wedge with casing (see Table 1). Body can be made with full or with reduced bore.

Gate valve can be operated by hand (hand-wheel or gearbox), by electric, hydraulic or pneumatic actuator. Installation position on the pipeline must be vertical with control element upwards, declined (with deviation from upstream pipeline ≤90°). In declined or horizontal position of the gate valve additional support for electric actuator must be used. Direction of the medium flow – any. Wedge gate valves comply with API 6D requirements.

WEDGE GATE VALVES CAN BE DESIGNED AND PRODUCED WITH THE FOLLOWING TECHNICAL CHARACTERISTICS: under API 6D (volume of inspection and testing must be approved by the customer)

Designing, inspection and testing Design standard (design and detail’s calculation, assuring environment leak-tightness) Pressure class Nominal pipe size (NPS) Operating parameters

in accordance with ASME B 16.341 150, 300, 600, 900, 1500 (see Tables 2–6) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 16”, 20”, 24” (see Tables 2–6) in accordance with ASME B 16.341

Material execution

is determined acc. to customer’s requirements, depending on working medium composition and parameters, operating conditions (see Tables 7–9)

Face-to-face length

under API 6D (ASME B 16.10)2

Flanges

under ASME B 16.53

Welding ends

under ASME B 31.44

Working media Working media temperature

water, steam, gas, petroleum, oil products, non-aggressive media is determined, depending of used materials and working medium

NOTE: 1. On agreement with the customer other design standards can be used. In this case the working medium parameters will be determined in accordance with these design standards. 2. It is possible to produce gate valves with face-to-face length, determined by the customer’s requirement. 3. On agreement with the customer it is possible to produce gate valves with flanges in accordance with other standards. 4. On agreement with the customer it is possible to make cutting of flange edges in accordance with other standards. To order wedge gate valves, use please the form ‘Approval of the Order List”, see Appendix А.

VALVES ACCORDING TO API 6D SPECIFICATION

Valves according to API 6D specification

TABLE 1 – POSSIBLE OPTIONS OF THE CLOSURE MEMBER OF WEDGE GATE VALVE, DEPENDING ON PRESSURE CLASS AND NOMINAL PIPE SIZE (NPS ) Pressure class

150

300

600

900

1500

NPS

Closure member type

2”

Solid rigid wedge/double-disk wedge

3”

Solid rigid wedge

4”

Solid rigid wedge

6”

Solid rigid wedge/ double-disk wedge

8”

Double-disk wedge

10”

Double-disk wedge

12”

Double-disk wedge with casing/flexible wedge

16”

Double-disk wedge with casing/flexible wedge

20”

Flexible wedge

24”

Double-disk wedge with casing

2”

Solid rigid wedge

3”

Solid rigid wedge

4”

Solid rigid wedge

6”

Double-disk wedge

8”

Double-disk wedge

10”

Double-disk wedge

12”

Double-disk wedge with casing/flexible wedge

16”

Double-disk wedge with casing/flexible wedge

20”

Flexible wedge

24”

Double-disk wedge with casing

2”

Solid rigid wedge

3”

Solid rigid wedge

4”

Solid rigid wedge

6”

Solid rigid wedge

8”

Solid rigid wedge/solid flexible wedge

10”

Solid rigid wedge/solid flexible wedge

2”

Solid rigid wedge

3”

Solid rigid wedge

4”

Solid rigid wedge

6”

Solid rigid wedge

8”

Solid rigid wedge/solid flexible wedge

10”

Solid rigid wedge/solid flexible wedge

4”

Solid rigid wedge

6”

Solid rigid wedge

8”

Solid rigid wedge/solid flexible wedge

10”

Solid rigid wedge/solid flexible wedge

VALVES ACCORDING TO API 6D SPECIFICATION

TABLE 2 — MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 150 Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm Lrf, mm Lw, mm Lrtj, mm H*, mm

150

2” 3” 4” 6” 8” 10” 12” 16” 20” 24”

51 77 102 153 204 254 305 388 489 591

150 190 230 280 345 405 485 595 700 815

121 152 191 241 299 362 432 540 635 749

92 127 157 216 270 324 381 470 584 692

15 16 23 24 27 29 31 35 42 47

2 2 2 2 2 2 2 2 2 2

4 4 8 8 8 12 12 16 20 20

19 19 19 22 22 25 25 28,5 32 35

178 203 229 267 292 330 356 406 457 508

216 283 305 403 419 457 502 610 711 813

191 216 241 279 305 343 368 419 470 521

345 450 534 751 860 1054 1185 1415 1598 2055

Weight*, kg 21 30 46 76 147 216 288 570 780 1190

TABLE 3 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 300 Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm L2, mm H, mm

300

2” 3” 4” 6” 8” 10” 12” 16” 20” 24”

51 77 102 153 204 254 305 388 483 585

165 210 255 320 380 445 520 650 775 915

127 168 200 270 330 387 451 572 686 813

92 127 157 216 270 324 381 470 584 692

21 27 31 35 40 47 50 56 62 69

2 2 2 2 2 2 2 2 2 2

8 8 8 12 12 16 16 20 24 24

19 22 22 22 25 28,5 32 35 35 41

216 283 305 403 419 457 502 838 991 1143

232 298 321 419 435 473 518 854 1010 1165

340 448 534 755 865 1080 1205 1432 1680 1963

Weight* kg 27 44 65 149 239 385 543 1003 1660 2600

TABLE 4 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 600 Weight*, kg 425 41 450 64 611 120 770 300 890 440 1080 775

Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm Lrf, mm Lw, mm Lrtj, mm H, mm

600

2” 3” 4” 6” 8” 10”

51 77 102 153 200 248

165 210 275 355 420 510

127 168 216 292 349 432

92 127 157 216 270 324

26 32 39 48 56 64

7 7 7 7 7 7

8 8 8 12 12 16

19 22 25 28,5 32 35

292 356 432 559 660 787

295 359 435 562 664 791

TABLE 5 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 900 Weight*, kg 515 93 550 114 611 182 796 382 1069 968 1340 1450

Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm Lrf, mm Lw, mm Lrtj, mm H, mm

900

2” 3” 4” 6” 8” 10”

48 73 99 147 191 238

215 240 290 380 470 545

165 191 235 318 394 470

92 127 157 216 270 324

39 39 46 56 64 70

7 7 7 7 7 7

8 8 8 12 12 16

25 25 32 32 38 1½

368 381 457 610 737 838

371 384 460 613 740 841

TABLE 6 – MAIN DIMENSIONS OF WEDGE GATE VALVES, CLASS 1500 Weight*, kg 683 260 1012 595 1062 1100 1400 1790

Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm Lrf, mm Lw, mm Lrtj, mm H, mm 1500

4” 6” 8” 10”

92 137 178 223

310 395 485 585

241 318 394 483

157 216 270 324

54 83 93 108

7 7 7 7

8 12 12 12

32 38 44 51

546 705 832 991

549 711 841 1000

* - valve weight and overall dimension depend on type of valve’s control, customer’s requirement and design mode, as well as on process of valves modernization.

VALVES ACCORDING TO API 6D SPECIFICATION

TABLE 7 – STANDARD MATERIALS OF WEDGE GATE VALVES PARTS** Pos. Part/Trim №

WCB 8, 12

LCB 8, 12

CF8 2, 10

CF8M 10, 12

Body

ASTM A216 WCB

ASTM A352 LCB

ASTM A351 CF8

ASTM A351 CF8M

Bonnet

ASTM A105; ASTM A216 WCB

ASTM A352 LCB

ASTM A351 CF8; ASTM A182 F304H

ASTM A351 CF8M; ASTM A182 F316

Wedge

ASTM A105 + hard facing; ASTM A216 WCB + hard facing; ASTM A351 CF8M; ASTM A182 F316

ASTM A351 CF8; ASTM A182 F304; ASTM A351 CF8M; ASTM A182 F316

ASTM A351 CF8M; ASTM A182 F316

Pillar/ yoke

ASTM A216 WCB

ASTM A352 LCB

ASTM A351 CF8

ASTM A351 CF8M ASTM A193 B8M-CL2; B8-CL2; B8-CL1; B8a-CL1A; B8M-CL1; B8MA-CL1A; B8M2-CL2B; B8M3-CL2C; ASTM A194 8M

Body-to5, 6 bonnet bolts and nuts

ASTM A 193 B7; ASTM A 194 2H

ASTM A 193 gr. B7, ASTM A 194 gr. 2H; ASTM A320 gr. L7, ASTM A194 gr. 4

ASTM A193 B8M-CL2; B8-CL2; B8-CL1; B8a-CL1A; B8M-CL1; B8MA-CL1A; B8M2-CL2B; B8M3-CL2C; ASTM A194 8M

Gland bolts and nuts

ASTM A307 gr. B or equivalent

ASTM A307 gr.B or equivalent

ASTM A 193 gr. B8; ASTM A 194 gr. 8

Seat ring

ASTM A105 + hard facing; ASTM A182 F316 + hard facing

ASTM A182 F304 + hard facing; ASTM A182 F316+ hard facing

ASTM A182 F316 + hard facing

Gland flange

Steel 20 GOST 1050 or ASTM A 105

Steel 09Г2С GOST 19281 or ASTM A 105

Steel 12Х18Н10Т GOST 5632 or ASTM A 182 F304

Steel 10Х17Н13М2Т GOST 5632 or ASTM A 182 F316

Stem nut

БрАЖМц 10-3-1,5 GOST 18175; ASTM A 439 D2 (Ni-Resist)

Hand-wheel

Steel 20 GOST 1050

09Г2С GOST 19281

Hand-wheel nut

Steel 35 GOST 1050

Steel 14Х17Н2 GOST 5949

Axle (for double-disk wedge)

Steel 12Х18Н10Т GOST 5632

8, 9

17 Marking plate 12Х18Н10Т GOST 5632 12Х18Н10Т GOST 5632

12Х18Н10Т GOST 5632 10Х17Н13М2Т GOST 5632

12Х18Н10Т GOST 5632

VALVES ACCORDING TO API 6D SPECIFICATION

12Х18Н10Т GOST 5632

TABLE 8 – TRIM MATERIALS IN COMPLIANCE WITH API 600** Pos.

Trim

Seal face of the wedge

Hard facing 304

Hard facing13 Cr

Hard facing 316

Seal face of the seat

Hard facing 304

Stellite 6

Hard facing 316

Stellite 6

Stem

ASTM A276 T304

ASTM A276 T410 or T420

ASTM A276 T316

Backseat bushing

ASTM A351 CF8; ASTM A182 F304

ASTM A217 CA15; ASTM A 182 F6a

ASTM A351 CF8M; ASTM A182 F316

Gland

ASTM A 182 F304

ASTM A182 F6a

ASTM A 182 F316

TABLE 9 – SEALING MATERIALS** Pos.

Name

Pressure class

Seal type and material

150, 300

Flat graphite gasket, graphite-steel spiral-wounded gasket

600, 900, 1500

RTJ sealing rings

150-1500

Graphite pressurized sealing rings, graphite braided seal

Body-bonnet gasket

Gland packing

** - On agreement with customer the use of other materials is available.

VALVES ACCORDING TO API 6D SPECIFICATION

APPENDIX А Approval List for Order Wedge Gate Valves, comply with API 6D №_________ Customer Project (№) Name of place, where valve will be installed Location Customer’s address Customer’s tel/fax REQUIREMENTS TO VALVES Pos.№

List of requirements

Customer’s requirements

1 General requirements 1.1

Valve materials

1.2

Place and function of valve

1.3

DN (NPS)

1.4

Max working pressure

1.5

Max testing pressure on place of installation

1.6

Max differential pressure on the wedge

1.7

Valve’s pressure class (if design pressure differs from standard – please, indicate it)

1.8

Max working temperature

1.9

Min working temperature

1.10

Working medium (liquid/gas)

1.11

Working medium composition during commissioning/operation

1.12

Special requirements (e.g. to valve design for centralized cleaning of the pipeline, presence of solid particles in the working medium etc.) 2 Requirements to valve type

2.1

Valve’s design (design standard)

2.2

Full bore/reduced bore

2.3

Min bore diameter (for reduced-opening valve)

2.4

Face-to-face length (if customer has special requirements to overall length or tolerance to it, please indicate) 3 Type of connection the valve to pipeline 3.1 Flanges

3.1.1

Type of connection acc. to ASME B16.5:

3.1.1.1

RF (raised face)

3.1.1.2

LM (large male)

3.1.1.3

LF (large female)

3.1.1.4

SM (small male)

VALVES ACCORDING TO API 6D SPECIFICATION

3.1.1.5

SF (small female)

3.1.1.6

LT (large tenon)

3.1.1.7

LG (large groove)

3.1.1.8

ST (small tenon)

3.1.1.9

SG (small groove)

3.1.1.10

RTJ (joint with oval or octahedral gasket)

3.1.1.11

Gasket type (gasket is not included in complete set delivery of valve)

3.1.2

Flanges, comply with another standard (indicate std № and type) 3.2 Welded

3.2.1

Pipe, located before the valve:

3.2.1.1

outside diameter

3.2.1.2

internal diameter

3.2.1.3

Material of pipe

3.2.1.4

Min yield strength of pipe material

3.2.1.5

Special requirements for welded ends, concerning chemical composition

3.2.2

Pipe, located after the valve:

3.2.2.1

outside diameter

3.2.2.2

internal diameter

3.2.2.3

Standard on welded ends 3.3 Other type of connection the valve to pipeline

3.3.1

Another connection type (indicate standard and type, or new requirements) 4 Requirements to valve operation 4.1 Type of control

4.1.1

Hand-wheel (indicate distance between the valve flow area axis to hand-wheel rim)

4.1.2

Gearbox (indicate all parameters, including distance between valve flow area axis to hand-wheel of gearbox)

4.1.3

Electric actuator (indicate parameters in detail)

4.1.4

Availability of locking devices (indicate type)

4.1.5

Availability of valve’s support

4.1.6

Availability of additional requirements for lifting elements (indicate) 5 Other requirements

5.1

Additional requirements to valve materials (limitation on chemical composition, testing etc. – indicate)

5.2

Additional requirements to welding, necessary for compliance with pipelines requirements

5.3

Additional requirements to correction of forging and plate defects by means of welding

5.4

Requirements to elimination of defects by means of welding

5.5

Additional requirements to impact strength tests

VALVES ACCORDING TO API 6D SPECIFICATION

5.6

Additional requirements to bolt/stud joints (hardness limitation in case of possibility of hydrogen embrittlement etc. – indicate, in case of presence)

5.7

Requirements to non-destructive testing (acc. to Appendix A, API 6D/ISO 14313)

5.8

Requirements to non-destructive testing of places, where defects were eliminated by means of welding

5.9

Admissibility of non-destructive testing of places, where defects were eliminated, before final heat treatment

5.10

Quality specification level (QSL) of valves in compliance with Appendix J, API 6D/ISO 14313

5.11

Requirements to extended hydrostatic testing in compliance with Appendix I of API 6D/ISO 14313 (if necessary, indicate please: - test duration; - requirements to content of Testing Results Protocol )

5.12

Additional requirements to testing (acc. To Appendix B, API 6D/ISO 14313)

5.13

Additional requirements to documentation (acc. to Appendix С of standard API 6D/ISO 14313)

5.14

Additional requirements to sequence of hydraulic testing of valves

5.15

Sealing method of valve sockets during hydraulic testing (sealing with end caps, which are fixed to valve flanges by bolts/pins. Sealing are made by fixing the valves between hydraulic test desks)

5.16

Admissibility of use of lubricants on metal seal faces of valve’s plug during leakage test

5.17

Fire testing (indicate requirements to specification)

5.18

Availability of ISO 15156 Certificate on Materials (f necessary, indicate mass fraction of chlorides, % Н2S, pH and temperature)

5.19

The pressure relief device (if necessary, indicate special requirements to testing etc)

5.20

The drainage holes/lines (if necessary, indicate requirements to dimensions, screw design pressure, requirements to valve, used on drainage line etc.)

5.21

Bypass holes/lines (if necessary, indicate requirements to dimensions, screw design pressure, requirements to valve, used on bypass line etc.)

5.22

Participation of a third party in production/testing

5.23

Requirements to painting/coating

5.24

Requirements to marking

5.25

Requirements to retention period for manufacturing documentation

5.26

Requirements to conservation

5.27

Requirements to packaging

5.28

Requirements to transportation

5.29

Requirements to warranty

5.30

Requirements to life cycle, reliability index

5.31

Requirements to valve’s weight

5.32

Other requirements

VALVES ACCORDING TO API 6D SPECIFICATION

SWING CHECK VALVES, COMPLY WITH API 6D

Swing check valves are used for automatic back-flow prevention of the working medium in pipelines. Swing check valves is not shut-off valves. Installation position on horizontal pipeline must be: with bonnet upwards, on upstream pipeline it must be in

direction of arrow on the body – up. Direction of the medium flow must be under the clack disk (in direction of arrow on the body). Swing check valves comply with API 6D requirements.

SWING CHECK VALVES CAN BE DESIGNED AND PRODUCED WITH THE FOLLOWING TECHNICAL CHARACTERISTICS: under API 6D (volume of inspection and testing must be approved by the customer)

Designing, inspection and testing Design standard (design and detail’s calculation, assuring environment leak-tightness) Pressure class

in accordance with ASME B 16.341; 150, 300, 600, 900 (see Table 1);

Nominal pipe size (NPS)

2”, 3”, 4”, 6”, 8” (see Table 1)

Operating parameters

in accordance with ASME B 16.341; is determined acc. to customer’s requirements, depending on working medium composition and parameters, operating conditions under API 6D (ASME B 16.10)2 under ASME B 16.53 water, steam, gas, petroleum, oil products, non-aggressive media is determined, depending of used materials and working medium

Material execution Face-to-face length Flanges Working media Working medium temperature

NOTE: 1. On agreement with the customer other design standards can be used. In this case the working medium parameters will be determined in compliance with these design standards. 2. It is possible to produce gate valves with face-to-face length, determined by the customer’s requirement. 3. On agreement with the customer it is possible to produce swing check valves with flanges in compliance with other standards; To order swing check valves, use please the form ‘Approval of the Order List”, see Appendix B.

TABLE 1 – MAIN DIMENSIONS OF SWING CHECK VALVES Class 150

300

600

900

NPS 3” 4” 2” 3” 4” 6” 8” 2” 3” 4” 6” 2” 3” 4” 6”

D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm H, mm 77 102 51 77 102 153 204 51 77 102 153 48 73 99 147

190 230 165 210 255 320 380 165 210 275 355 215 240 290 380

152 191 127 168 200 270 330 127 168 216 292 165 191 235 318

127 157 92 127 157 216 270 92 127 157 216 92 127 157 216

16 23 21 27 31 35 40 26 32 39 48 39 39 46 56

2 2 2 2 2 2 2 7 7 7 7 7 7 7 7

4 8 8 8 8 12 12 8 8 8 12 8 8 8 12

19 19 19 22 22 22 25 19 22 25 28,5 25 25 32 32

241 292 267 318 356 445 533 292 356 432 559 368 381 457 610

254 305 283 333 371 460 549 295 359 435 562 371 384 460 613

185 205 170 185 215 285 335 230 260 260 360 230 260 260 360

Weight*, kg 38 48 25 41 58 116 186 34 55 110 230 63 89 120 250

Valve’s weight can change, depending on customer’s request to valve designs as well, as in process of valves modernization.

VALVES ACCORDING TO API 6D SPECIFICATION

TABLE 2 – STANDARD MATERIALS OF SWING CHECK VALVES PARTS** Pos. Part/Trim №

WCB 8, 12

LCB 8, 12

CF8 2, 10

CF8M 10, 12

Body

ASTM A216 WCB

ASTM A352 LCB

ASTM A351 CF8

ASTM A351 CF8M

Bonnet

ASTM A105; ASTM A216 WCB

ASTM A352 LCB

ASTM A351 CF8; ASTM A182 F304H

ASTM A351 CF8M; ASTM A182 F316

Disk

Arm link

ASTM A105 ASTM A105 + hard facing; + hard facing; ASTM A351 CF8; ASTM A216 WCB ASTM A216 WCB ASTM A351 CF8M; ASTM A182 F304; + hard facing; + hard facing; ASTM A351 CF8M; ASTM A182 F316; 30Х13 ГОСТ 5632; 30Х13 ГОСТ 5632; ASTM A182 F316; 10Х17Н13М2Т ГОСТ 5632 ASTM A351 CF8M; ASTM A351 CF8M; 12Х18Н10Т ГОСТ 5632 + hard facing ASTM A182 F316; ASTM A182 F316; + hard facing 10Х17Н13М2Т ГОСТ 5632 10Х17Н13М2Т ГОСТ 5632 + hard facing + hard facing ASTM A216 WCB; ASTM A105; steel 20 ГОСТ 1050

ASTM A352 LCB; ASTM A351 CF8; ASTM A351 CF8M; ASTM A105; ASTM A182 F304; ASTM A182 F316; steel 09Г2С ГОСТ 19281 12Х18Н10Т ГОСТ 5632 10Х17Н13М2Т ГОСТ 5632

5, 6

Body-tobonnet bolts and nuts

ASTM A 193 B7, ASTM A 194 2H

ASTM A 193 gr. B7, ASTM A 194 gr. 2H; ASTM A320 gr. L7, ASTM A194 gr. 4

ASTM A193 B8M-CL2; B8-CL2; B8-CL1; B8a-CL1A; B8M-CL1; B8MA-CL1A; B8M2-CL2B; B8M3-CL2C; ASTM A194 8M

Bracketbody bolts

Steel 35 ГОСТ 1050; ASTM A 193 B7

Steel 40Х ГОСТ 4543; ASTM A 193 B7, ASTM A320 gr. L7

ASTM A 182 F304; ASTM A 182 F316; 12Х18Н10Т GOST 5632 10Х17Н13М2Т GOST 5632

Nut for disk

ASTM A 182 F6a; 12Х18Н10Т GOST 5632

ASTM A 182 F304; ASTM A 182 F316; 12Х18Н10Т GOST 5632 10Х17Н13М2Т GOST 5632

Seat ring

Bracket

Axle

Marking plate

ASTM A105 + hard facing ASTM A105 + hard facing ASTM A216 WCB; ASTM A105; steel 20 GOST 1050

ASTM A182 F304 +hard facing; ASTM A182 F316 +hard facing

ASTM A193 B8M-CL2; B8-CL2; B8-CL1; B8a-CL1A; B8M-CL1; B8MA-CL1A; B8M2-CL2B; B8M3-CL2C; ASTM A194 8M

ASTM A182 F316 + hard facing

ASTM A352 LCB ASTM A351 CF8 ASTM A351 CF8M ASTM A105; ASTM A182 F304; ASTM A182 F316; steel 09Г2С GOST 19281 12Х18Н10Т GOST 5632 10Х17Н13М2Т GOST 5632

ASTM A 182 F6a; ASTM A 182 F6a; ASTM A182 F304; 30Х13 GOST 5632; 30Х13 GOST 5632; 12Х18Н10Т GOST 5632; ASTM A182 F316; ASTM A182 F316; ASTM A182 F316; ASTM A182 F316; 10Х17Н13М2Т GOST 5632 10Х17Н13М2Т GOST 5632 10Х17Н13М2Т GOST 5632 10Х17Н13М2Т GOST 5632 12Х18Н10Т GOST 5632

12Х18Н10Т GOST 5632

12Х18Н10Т GOST 5632 12Х18Н10Т GOST 5632

VALVES ACCORDING TO API 6D SPECIFICATION

TABLE 3 TRIM MATERIALS IN COMPLIANCE WITH API 600** Pos.

Trim

Seal face of the disk

Hard facing 304

Hard facing13 Cr

Seal face of the seat

Hard facing 304

Stellite 6

Hard facing 316 Hard facing 316 Hard facing 316

Stellite 6

TABLE 4 â&#x20AC;&#x201C; SEALING MATERIALS** Pos.

Name

Body-bonnet packing

Pressure class

Seal type and material

150,300

Flat graphite gasket, graphite-steel spiral-wound gasket

600, 900

RTJ sealing rings

** - On agreement with customer the use of other materials is available

VALVES ACCORDING TO API 6D SPECIFICATION

APPENDIX B Approval List for Order Swing Check Valves, comply with API 6D №_________ Customer Project (№) Name of place, where valve will be installed Location Customer’s address Customer’s tel/fax

REQUIREMENTS TO VALVES Pos.№

List of requirements

Customer’s requirements

1 General requirements 1.1

Valve materials

1.2

Place and function of valve

1.3

Valve DN NPS

1.4

Max working pressure

1.5

Max testing pressure on place of installation

1.6

Max differential pressure on the disk

1.7

Valve’s pressure class (if design pressure differs from standard – please, indicate it)

1.8

Max working temperature

1.9

Min working temperature

1.10

Working medium (liquid/gas)

1.11

Working medium composition during commissioning/operation

1.12

Special requirements (e.g. to valve design for centralized cleaning of the pipeline, presence of solid particles in the working medium etc.) 2 Requirements to valve type

2.1

Valve’s design (design standard)

2.2

Full bore/reduced bore

2.3

Min bore diameter (for reduced-opening valve)

2.4

Face-to-face length (if customer has special requirements to overall length or tolerance to it, please indicate)

VALVES ACCORDING TO API 6D SPECIFICATION

3 Type of connection the valve to pipeline 3.1 Flanges 3.1.1

Type of connection acc. to ASME B16.5:

3.1.1.1

RF (raised face)

3.1.1.2

LM (large male)

3.1.1.3

LF (large female)

3.1.1.4

SM (small male)

3.1.1.5

SF (small female)

3.1.1.6

LT (large tenon)

3.1.1.7

LG (large groove)

3.1.1.8

ST (small tenon)

3.1.1.9

SG (small groove)

3.1.1.10

RTJ (joint with oval or octahedral gasket)

3.1.1.11

Gasket type (gasket is not included in complete set delivery of valve)

3.1.2

Flanges, comply with another standard (indicate std â&#x201E;&#x2013; and type) 3.2 Welded

3.2.1

Pipe, located before the valve:

3.2.1.1

outside diameter

3.2.1.2

internal diameter

3.2.1.3

Material of pipe

3.2.1.4

Min yield strength of pipe material

3.2.1.5

Special requirements for welded ends, concerning chemical composition

3.2.2

Pipe, located after the valve:

3.2.2.1

outside diameter

3.2.2.2

internal diameter

3.2.2.3

Standard on welding ends 3.3 Other type of connection the valve to pipeline

3.3.1

Another connection type (indicate standard and type, or new requirements)

VALVES ACCORDING TO API 6D SPECIFICATION

4 Requirements to valve operation 4.1

Availability of valve's support

4.2

Guide stop

4.3

Availability of additional requirements for lifting elements (indicate) 5 Other requirements

5.1

Additional requirements to valve materials (limitation on chemical composition, testing etc. – indicate)

5.2

Additional requirements to welding, necessary for compliance with pipelines requirements

5.3

Additional requirements to correction of forging and plate defects by means of welding

5.4

Requirements to elimination of defects by means of welding

5.5

Additional requirements to impact strength tests

5.6

Additional requirements to bolt/pin joints (hardness limitation in case of possibility of hydrogen embrittlement etc. – indicate, in case of presence)

5.7

Requirements to non-destructive testing (acc. to Appendix A, API 6D/ISO 14313)

5.8

Requirements to non-destructive testing of places, where defects were eliminated by means of welding

5.9

Admissibility of non-destructive testing of places, where defects were eliminated, before final heat treatment

5.10

Quality specification level (QSL) of valves in compliance with Appendix J, API 6D/ISO 14313

5.11

Requirements to extended hydrostatic testing in compliance with Appendix I of API 6D/ISO 14313 (if necessary, indicate please: - test duration; - requirements to content of Testing Results Protocol )

5.12

Additional requirements to testing (acc. To Appendix B, API 6D/ISO 14313)

5.13

Additional requirements to documentation (acc. to Appendix С of standard API 6D/ISO 14313)

5.14

Additional requirements to sequence of hydraulic testing of valves

5.15

Sealing method of valve sockets during hydraulic testing (sealing with end caps, which are fixed to valve flanges by bolts/pins. ealing are made by fixing the valves between hydraulic test desks)

5.16

Admissibility of use of lubricants on metal seal faces of valve’s plug during leakage test

5.17

Fire testing (indicate requirements to specification)

VALVES ACCORDING TO API 6D SPECIFICATION

5.18

Availability of ISO 15156 Certificate on Materials (if necessary, indicate mass fraction of chlorides, % Đ?2S, pH and temperature)

5.19

The drainage holes/lines (if necessary, indicate requirements to dimensions, screw design pressure, requirements to valve, used on drainage line etc.)

5.20

Bypass holes/lines (if necessary, indicate requirements to dimensions, screw design pressure, requirements to valve, used on bypass line etc.)

5.21

Participation of a third party in production/testing

5.22

Requirements to painting/coating

5.23

Requirements to marking

5.24

Requirements to retention period for manufacturing documentation

5.25

Requirements to conservation

5.26

Requirements to packaging

5.27

Requirements to transportation

5.28

Requirements to warranty

5.29

Requirements to life cycle, reliability index

5.30

Requirements to valveâ&#x20AC;&#x2122;s weight

5.31

Other requirements

VALVES ACCORDING TO API 6D SPECIFICATION

GATE VALVES FOR HEAT POWER STATIONS

WEDGE GATE VALVES SERIES 002 Cut-off gate valves for heat powers units with subcritical and supercritical parameters of high-capacity power blocks (up to 1200 MWatt) are used as devices for leak-proof shutoff of water and steam in the basic technological systems of power stations. They are used only for turning on and out the pipeline. It is not allowable to use gate valves as control devices. If gate valves are used in pipelines, where heating mode is used with a gate closed and valve body cavity fi lled with water, it is necessary to equip the gate valves with a discharging

device. This device can be made as a tube (connecting valve body cavity of the gate valve with the pipeline on the medium supply side) with a DN 20 valve on it, or as a through hole, 5 mm in diameter, in a wedge disk on the medium supply side. Distinguishing characteristics are as follows: protective coat of stems, disks and seats; improved construction of stem-to-clip joint which excludes stem breaking in the junction.

Butt-welded joint to the pipeline. Any direction of working medium supply. Production and delivery are performed according to 孝校 (Specification) 3741-009-07533604-2008.

GATE VALVES FOR HEAT POWER STATIONS

Designation

Analog JSC “Energomash (Chekhov) ChZEM”

Working medium

002.100.0300

881-100

100

002.150.0500

881-150

002.200.0200

Parameters of working medium Body material

Pressure, МPа

Temperature, °С

Steam

25,0

545

15Х1М1ФЛ

150

Steam

25,0

545

15Х1М1ФЛ

880-200

200

Water

37,3

280

20ГСЛ

002.200.0700

881-200

200

Steam

25,0

545

15Х1М1ФЛ

002.200.1500

1013-200

200

Steam

13,7

560

15Х1М1ФЛ

002.225.1100

885-225

225

Steam

9,8

540

20ХМФЛ

002.250.0900

881-250

250

Steam

25,0

545

15Х1М1ФЛ

002.250.0400

882-250

250

Water

23,5

250

20ГСЛ

002.250.1300

883-250

250

Steam

13,7

560

15Х1М1ФЛ

002.300.0100

883-300

300

Steam

13, 7

560

15Х1М1ФЛ

Designation

Hydraulic resistance coefficient

Stroke, mm

Torque, N*m

Stem rotation speed for full stroke

Weight, kg

002.100.0300

0,20

160

950

20,0

454

002.150.0500

0,60

180

1600

23,75

902

002.200.0200

0,46

230

1750

23,75

610

002.200.0700

0,40

245

3900

24,5

1950

002.200.1500

0,46

230

1000

28,75

763

002.225.1100

0,90

230

1100

28,75

935

002.250.0900

0,38

315

8800

26,25

4200

002.250.0400

1,85

230

1600

28,75

975

002.250.1300

0,24

290

2900

29,0

1800

002.300.0100

0,65

290

2900

29,0

2200

GATE VALVES FOR HEAT POWER STATIONS

SPECIFICATIONS OF GATE VALVES

GATE VALVES WITH ELECTRIC actuator MANUFACTURER – JSC “TULAELECTROPRIVOD”

GATE VALVES FOR HEAT POWER STATIONS

BASIC DIMENSIONS OF GATE VALVES WITH ELECTRIC ACTUATOR MANUFACTURER – JSC “TULAELECTROPRIVOD” Overall and connecting dimensions, mm

Designation

002.100.0300

1333

178

550

172

002.150.0500

1690

225

750

151

262

002.200.0200

1690

222

750

203

290

002.200.0700

2380

278

900

208

345

002.200.1500

1690

218

800

203

290

002.225.1100

1829

222

800

230

290

002.250.0400

1829

228

900

271

340

002.250.1300

2430

263

900

251

345

002.300.0100

2430

273

1000

281

400

Designation

Electric actuator index

Gate stroke duration, s

Electric motor duty, kW

Weight, kg

002.100.0300

Н-В-21 У1

3,2

548

002.150.0500

Н-Г-11 У1

4,25

1067

002.200.0200

Н-Г-11 У1

4,25

980

002.200.0700

Н-Д-17 У1

147

4,3

2320

002.200.1500

Н-Г-11 У1

4,25

928

002.225.1100

Н-Г-11 У1

4,25

1101

002.250.0400

Н-Г-11 У1

4,25

1140

002.250.1300

Н-Д-17 У1

174

4,3

2166

002.300.0100

Н-Д-17 У1

174

4,3

2556

GATE VALVES FOR HEAT POWER STATIONS

GATE VALVES WITH ELECTRIC Actuator MANUFACTURER JSC “ENERGOMASH (CHEKHOV) – ChZEM”

GATE VALVES FOR HEAT POWER STATIONS

BASIC DIMENSIONS OF GATE VALVES WITH ELECTRIC ACTUATOR MANUFACTURER – JSC “ENERGOMASH (CHEKHOV) – ChZEM” Overall and connecting dimensions, mm

Designation Н

002.100.0300

1027

812

178

550

1125

420

172

002.150.0500

1260

990

225

750

1162

474

151

262

002.200.0200

1260

990

222

750

1162

474

203

290

002.200.0700

1357

1355

278

900

1462

554

208

345

002.200.1500

1410

1138

218

800

1162

474

203

290

002.225.1100

1410

1138

222

800

1162

474

230

290

002.250.0900

2400

1880

330

1150

1700

605

260

418

002.250.0400

1540

1133

228

900

1162

458

271

340

002.250.1300

1735

1435

263

900

1462

554

251

345

002.300.0100

1735

1435

273

1000

1462

554

281

400

Designation

Electric actuator index Gate stroke duration, s

Electric motor duty, kW

Weight, kg

002.100.0300

793-Э-0

3,2

550

002.150.0500

795-Э-0

4,3

1050

002.200.0200

795-Э-0

4,25

943

002.200.0700

797-Э-0

11,8

2398

002.200.1500

795-Э-0

4,25

967

002.225.1100

795-Э-0-V

3,2

1063

002.250.0900

854-Э-0

20,0

4745

002.250.0400

795-Э-0

4,25

996

002.250.1300

797-Э-0

11,8

2195

002.300.0100

797-Э-0

11,8

2560

GATE VALVES FOR HEAT POWER STATIONS

GATE VALVES WITH ELECTRIC Actuator MANUFACTURER “BETRO-TEKH” LLC

GATE VALVES FOR HEAT POWER STATIONS

BASIC DIMENSIONS OF ELECTRIC GATE VALVES MANUFACTURER “BETRO-TEKH” LLC Overall and connecting dimensions, mm

Designation Н

002.150.0500

1545

225

750

151

262

002.200.0200

1545

222

750

203

290

002.200.1500

1545

218

800

203

290

002.225.1100

1690

222

800

230

290

002.250.0400

1690

228

900

271

340

Designation

Electric actuator index

Gate stroke duration, s

Electric motor duty, kW

Weight, kg

002.150.0500

ГИЮМ. 303344.001

3,2

1010

002.200.0200

ГИЮМ. 303344.001

3,2

920

002.200.1500

ГИЮМ. 303344.001

3,2

838

002.225.1100

ГИЮМ. 303344.001

3,2

1041

002.250.0400

ГИЮМ. 303344.001

3,2

1080

GATE VALVES FOR HEAT POWER STATIONS

RANGE OF PIPELINE VALVES 1. WEDGE GATE VALVES

Gate valves are made of steel of the following grades: 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ; body of flange design, welded version and combined design, with manual operation (hand wheel, mechanical reducer) or electric actuator. DN

PN, MPa

50 (flanged)

1,6; 2,5; 4,0; 6,3; 16,0

50 (welded)

6,3

50 (combined)

6,3

80 (flanged)

1,6; 2,5; 4,0; 6,3; 16,0

80 (welded)

6,3

80 (combined)

6,3

100 (flanged)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

100 (welded)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

100 (combined)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

125 (flanged)

1,6

150 (flanged)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

150 (welded)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

150 (combined)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

200 (flanged)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

200 (welded)

1,6; 2,5; 6,3; 16,0; 25,0

200 (combined)

1,6; 2,5; 6,3; 16,0; 25,0

250 (flanged)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

250 (welded)

1,6; 2,5; 4,0; 6,3; 16,0; 25,0

250 (combined)

2,5; 4,0; 6,3; 16,0; 25,0

300 (flanged)

1,6; 2,5; 4,0; 6,3

300 (welded)

1,6

350 (flanged)

1,6

400 (flanged)

1,6; 2,5; 4,0

400 (welded)

1,6

500 (flanged)

1,6; 2,5; 4,0

600 (flanged)

1,6; 2,5; 4,0

600 (welded)

1,6

700 (flanged)

1,6

800 (flanged)

1,6

Production of gate valves of welded and combined design (in red color figures) is possible only if construction length and welding edges are subject to negotiation.

2. SAFETY SPRING LOADED VALVES

Valves are made of steel of the following grades: 20, 20Л, 09Г2С, 20ГЛ, 12Х18Н9Т, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ; with flange or nipple-to-face joint, with forced opening device or without it, with a bellow or without it. DN 25 50 80 100 150 200

PN, MPa 4,0; 10,0; 16,0 1,6; 4,0; 6,3;16,0 1,6; 4,0; 6,3; 16,0 1,6; 4,0; 6,3; 16,0 1,6; 4,0 1,6

3. SAFETY VALVES WITH CHANGEOVER VALVE

Changeover valves are made of steel of the following grades: 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ. DN 25 50 80 100 150 200 300

PN, MPa 4,0 1,6; 4,0; 6,3; 16,0 0,6; 1,6; 4,0; 6,3; 16,0 0,6; 1,6; 4,0; 6,3; 16,0 1,6; 4,0 0,6; 1,6 0,6

Production of units of safety valves with switching devices is possible under consumers’ order.

4. CHECK VALVES (SWING-CHECK VALVES) Valves are made of steel of the following grades 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ. DN 50 80 100 150 200

PN, MPa 4,0; 6,3; 16,0 1,6; 4,0; 6,3; 16,0 1,6; 4,0; 6,3; 16,0 4,0; 6,3; 16,0 4,0

THE PLANT PRODUCES SPRINGS FOR SAFETY VALVES, FLANGES, GASKETS, PINS, NUTS, STAMPINGS, CAST Flanges are manufactured in accordance with GOST (State Standard) 12821-80, GOST12815-80, series 2. Production according to other standards is also possible. Flanges, gaskets, pins and nuts are delivered on the customer’s order for additional payment.

ATTENTION! All the drawings available in the Catalogue give a common concept of the valve’s design and may differ in details from finished products. When choosing the valves for aggressive media it is necessary to take into consideration the resistance of materials the valves are made of to these media. To order the valves you are to specify a working medium and operating parameters and also the necessity of additional tests:

Table 1

• for intercrystalline corrosion resistance; • for impact bending at lowered temperature. To facilitate work with the Catalogue all pipeline valves are systematized according to their types and to materials the principal parts are made of. The type designation applied in valve industry consists of numbers and letters. The first two numbers designate type of the valve (refer to Table 1), following letters designate the material of the body (refer to Table 2), the numbers that follow the letters designate the number of the model: if there are three numbers the first one designates type of the actuator (refer to Table 3), the following letters designate the material of seal faces (refer to Table 4). In separate cases there is an additional number at the end that shows a design version. For some articles designations are indicated according to the drawing or numbers specified by a developer.

Table 2 Valve type

Symbols

Safety valve

17, 28

Check valve (swing-check valve)

Gate valve

30, 31

Changeover valve

Carbon steel

Symbols c

Corrosion-resistant steel

нж

Alloy steel

лс

Table 3 Actuator type

Material of the body

Table 4 Symbols

Material of seal faces

Symbols

Electric

Corrosion-resistant steel

нж

Cone reducer

Stellite

ст

WEDGE GATE VALVES

Hand-wheel Lock nut Lock washer Stem bushing Upright Gland flange Gland bushing Gland packing Stem Bonnet Spacer Wedge Ring Body

WEDGE GATE VALVES

Gate valves are used in pipelines to shut off gaseous or liquid media flows with various pressures and nominal diameters. Low hydraulic resistance of the gate valves makes them especially valuable for pipelines, where the medium is permanently flowing at high speed. According to the body design the gate valves are usually manufactured without narrowing of seat diameters. In some cases reduced gate valves are used with narrowing of the seat diameters. This enables to reduce thrusts and torques of control systems, to decrease overall dimensions and weight. Gate valves are manufactured with a sliding stem (male thread of the stem and the sliding nut).

Gate valves may be operated manually (hand-wheel or reducer) or with an electric actuator in standard or explosion-proof design. On the customer’s order we can deliver flanges, pins, nuts, gaskets for joining to the pipeline. Any mounting position of the vertical pipeline. As for the horizontal pipeline gate valves may be mounted with a stem upwards, tolerable deviation of vertical position 90° in any direction. If a gate valve is mounted inclined or in horizontal position then an additional support for the electric actuator should be provided.

DESIGN FEATURES OF WEDGES Designation

Gate

ЗКЛ2 (ЗКЛП) DN 50 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 50 PN 2,5; 4,0; 6,3; 16,0 MPa ЗКЛ2 (ЗКЛП) DN 80 PN 1,6; 2,5; 4,0; 6,3; 16,0 MPa ЗКЛ2 (ЗКЛП) DN 100 PN 6,3 MPa ЗКЛ2 (ЗКЛП) DN 100 PN 1,6; 2,5; 4,0; 16,0; 25,0 MPa ЗКЛ2 (ЗКЛП) DN 125 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 150 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 150 PN 2,5; 4,0; 6,3 MPa ЗКЛ2 (ЗКЛП) DN 150 PN 16,0; 25,0 MPa ЗКЛ2 (ЗКЛП) DN 200 PN 1,6; 2,5; 4,0; 6,3 MPa ЗКЛ2 (ЗКЛП) DN 200 PN 16,0; 25,0 MPa ЗКЛ2 (ЗКЛП) DN 250 PN 1,6; 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 250 PN 6,3 MPa ЗКЛ2 (ЗКЛП) DN 250 PN 16,0; 25,0 MPa ЗКЛ2 (ЗКЛП) DN 300 PN 1,6; 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 300 PN 6,3 MPa ЗКЛ2 (ЗКЛП) DN 400 PN 1,6; 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 500 PN 1,6; 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 500 PN 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 600 PN 1,6; 2,5; 4,0 MPa ЗКЛ2 (ЗКЛП) DN 700 PN 1,6 MPa ЗКЛ2 (ЗКЛП) DN 800 PN 1,6 MPa

Solid rigid wedge Double-disk wedge on order Solid rigid wedge Solid rigid wedge Solid rigid wedge Double-disk wedge on order Solid rigid wedge Solid rigid wedge Solid rigid wedge Double-disk wedge on order Double-disk wedge Solid rigid wedge Double-disk wedge Solid rigid wedge Solid rigid wedge (split) Double-disk wedge Flexible welded wedge Solid rigid wedge Solid rigid wedge (split) Double-disk wedge with a clip; Flexible welded wedge on order Double-disk wedge with a clip; Double-disk wedge with a clip; Flexible welded wedge on order Flexible welded wedge Double-disk wedge with a clip; Double-disk wedge with a clip; Double-disk wedge with a clip; Double-disk wedge with a clip;

WEDGE GATE VALVES

ЗКЛ

GATE VALVES ARE SHUT-OFF DEVICES WHERE WEDGE SLIDES FORWARD IN THE DIRECTION PERPENDICULAR TO THE TRANSPORTED MEDIUM FLOW AND SHUT IT OFF

RANGE OF GATE VALVES PN 1,6 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 50-1,6 80-1,6 100-1,6 125-1,6 150-1,6 150Св-1,6 200-1,6 250-1,6 250Св-1,6 300-1,6 300Св- 1,6 350-1,6 400-1,6 400Св-1,6 500-1,6 600-1,6 600Св-1,6 700-1,6

Type designation (figures table)

30с41нж 30с941нж

50 80 100 125 150 200 250 300

30с541нж 30с941нж

350 400 500 600 700 800

30нж41нж 30нж941нж

50 80 100 125 150 200 250 300

Material of the body

Sphere of application

Steel 20Л

Working medium temperature from -40 °С to +425 °С, ambient temperature ≥ -40 °С

Steel 12Х18Н9ТЛ

Working medium temperature from -60 °С to +565 °С, ambient temperature ≥ -60 °С

800-1,6 ЗКЛ2 (ЗКЛП) 50-1,6нж 80-1,6 нж 100-1,6 нж 125-1,6 нж 150-1,6 нж 150Св-1,6 нж 200-1,6 нж 250-1,6 нж 250Св-1,6 нж 300-1,6 нж 300Св-1,6 нж 350Св-1,6 нж 400-1,6 нж 400Св-1,6 нж 500-1,6 нж 600-1,6 нж 600Св-1,6 нж 700-1,6 нж 800-1,6 нж

30нж541нж 30нж941нж

350 400 500 600 700 800

ЗКЛ2 (ЗКЛП) 50-1,6 ХЛ1 80-1,6 ХЛ1 100-1,6 ХЛ1 125-1,6 ХЛ1 150-1,6 ХЛ1 150Св-1,6 ХЛ1 200-1,6 ХЛ1

30лс41нж1 30лс941нж1

250-1,6 ХЛ1 250Св-1,6 ХЛ1

50 80 100 125 150 200 250 300

300-1,6 ХЛ1

Steel 20ГЛ

Working medium temperature from -60 °С to +425 °С, ambient temperature ≥ -60 °С

Steel 12Х18Н12М3ТЛ

Working medium temperature from -60 °С to +565 °С, ambient temperature ≥ -60 °С

300Св-1,6 ХЛ1 350-1,6 ХЛ1 400-1,6 ХЛ1 30лс541нж1 30лс941нж1

350 400 500 600 700 800

30нж41нж1 30нж941нж1

50 80 100 125 150 200 250 300

400Св-1,6 ХЛ1 500-1,6 ХЛ1 600-1,6 ХЛ1 600Св-1,6 ХЛ1 700-1,6 ХЛ1 800-1,6 ХЛ1 ЗКЛ2 (ЗКЛП) 50-1,6 нж1 80-1,6 нж1 100-1,6 нж1 125-1,6 нж1 150-1,6 нж1 150Св-1,6 нж1 200-1,6 нж1 250-1,6 нж1 250Св-1,6 нж1 300-1,6 нж1 300Св-1,6 нж1 350-1,6 нж1 400-1,6 нж1 400Св-1,6 нж1 500-1,6 нж1 600-1,6 нж1 600Св-1,6 нж1 700-1,6 нж1

30нж541нж1 30нж941нж1

350 400 500 600 700 800

800-1,6 нж1 Interpretation of designation ЗКЛ2 50-1,6 нж: ЗКЛ2 – Type, 50 – (DN) Nominal diameter, 1,6 – (РN) Nominal pressure, нж – Material, ХЛ1 – Climatic design.

RANGE OF GATE VALVES PN 2,5 MPa Designation (type size)

Type designation (figures table)

ЗКЛ2 (ЗКЛП) 50-2,5 80-2,5 100-2,5 150-2,5 200-2,5 250-2,5

30с15нж 30с915нж

50 80 100 150 200 250

300-2,5 400-2,5 500-2,5 600-2,5

30с515нж 30с915нж

300 400 500 600

ЗКЛ2 (ЗКЛП) 50-2,5 нж 80-2,5 нж 100-2,5 нж 150-2,5 нж 200-2,5 нж 250-2,5 нж

30нж15нж 30нж915нж

50 80 100 150 200 250

300-2,5 нж 400-2,5 нж 500-2,5 нж 600-2,5 нж

30нж515нж 30нж915нж

300 400 500 600

ЗКЛ2 (ЗКЛП) 50-2,5 ХЛ1 80-2,5 ХЛ1 100-2,5 ХЛ1 150-2,5 ХЛ1 200-2,5 ХЛ1 250-2,5 ХЛ1

30лс15нж1 30лс915нж1

50 80 100 150 200 250

300-2,5 ХЛ1 400-2,5 ХЛ1 500-2,5 ХЛ1 600-2,5 ХЛ1

30лс515нж1 30лс915нж1

300 400 500 600

ЗКЛ2 (ЗКЛП) 50-2,5 нж1 80-2,5 нж1 100-2,5 нж1 150-2,5 нж1 200-2,5 нж1 250-2,5 нж1

30нж15нж1 30нж915нж1

50 80 100 150 200 250

300-2,5 нж1 400-2,5 нж1 500-2,5 нж1 600-2,5 нж1

30нж515нж1 30нж915нж1

300 400 500 600

Material of the body

Sphere of application

Steel 20Л

Working medium temperature from -40 °С to +425 °С, ambient temperature ≥ -40 °С

Steel 12Х18Н9ТЛ

Working medium temperature from -60 °С to +565 °С, ambient temperature ≥ -60 °С

Steel 20ГЛ

Working medium temperature from -60 °С to +425 °С, ambient temperature ≥ -60 °С

Steel 12Х18Н12М3ТЛ

Working medium temperature from -60 °С to +565 °С, ambient temperature ≥ -60 °С

Interpretation of designation ЗКЛ2 50-2,5 нж: ЗКЛ2 – Type, 50 – Nominal size (DN), 2,5 – Nominal pressure (PN), нж Material – ss

RANGE OF GATE VALVES PN 4,0 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 50-4,0 80-4,0 100-4,0 150-4,0 200-4,0 250-4,0 300-4,0 400-4,0 500-4,0 600-4,0 ЗКЛ2 (ЗКЛП) 50-4,0 нж 80-4,0 нж 100-4,0 нж 150-4,0 нж 200-4,0 нж 250-4,0 нж 300-4,0 нж 400-4,0 нж 500-4,0 нж 600-4,0 нж ЗКЛ2 (ЗКЛП) 50-4,0 ХЛ1 80-4,0 ХЛ1 100-4,0 ХЛ1 150-4,0 ХЛ1 200-4,0 ХЛ1 250-4,0 ХЛ1 300-4,0 ХЛ1 400-4,0 ХЛ1 500-4,0 ХЛ1 600-4,0 ХЛ1 ЗКЛ2 (ЗКЛП) 50-4,0 нж1 80-4,0 нж1 100-4,0 нж1 150-4,0 нж1 200-4,0 нж1 250-4,0 нж1 300-4,0 нж1 400-4,0 нж1 500-4,0 нж1 600-4,0 нж1

Type designation (figures table)

30с15нж 30с915нж

50 80 100 150 200

30с515нж 30с915нж

250 300 400 500 600

30нж15нж 30нж915нж

50 80 100 150 200

30нж515нж 30нж915нж

250 300 400 500 600

30лс15нж1 30лс915нж1

50 80 100 150 200

30лс515нж1 30лс915нж1

250 300 400 500 600

30нж15нж1 30нж915нж1

50 80 100 150 200

30нж515нж1 30нж915нж1

250 300 400 500 600

Material of the body

Sphere of application

Steel 20Л

Working medium temperature from -40 °С to +425 °С, ambient temperature ≥ -40 °С

Steel 12Х18Н9ТЛ

Working medium temperature from -60 °С to +565 °С, ambient temperature ≥ -60 °С

Steel 20ГЛ

Working medium temperature from -60 °С to +425 °С, ambient temperature ≥ -60 °С

Steel 12Х18Н12М3ТЛ

Working medium temperature from -60 °С to +565 °С, ambient temperature ≥ -60 °С

Interpretation of designation ЗКЛ2 50-4,0 нж: ЗКЛ2 – Type, 50 – Nominal size (DN), 4,0 – Nominal pressure (PN), нж Material – ss.

RANGE OF GATE VALVES PN 6,3 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 50-6,3 80-6,3 100-6,3 100В-6,3 100Св-6,3 150-6,3 150В-6,3 150Св-6,3 200-6,3 250-6,3 ЗКЛ2 (ЗКЛП) 50-6,3 нж 80-6,3 нж 100-6,3 нж 100В-6,3 нж 100Св-6,3 нж 150-6,3 нж 150В-6,3 нж 150Св-6,3 нж 200-6,3 нж 250-6,3 нж ЗКЛ2 (ЗКЛП) 50-6,3 ХЛ1 80-6,3 ХЛ1 100-6,3 ХЛ1 100В-6,3 ХЛ1 100Св-6,3 ХЛ1 150-6,3 ХЛ1 150В-6,3 ХЛ1 150Св-6,3 ХЛ1 200-6,3 ХЛ1 250-6,3 ХЛ1 ЗКЛ2 (ЗКЛП) 50-6,3 нж1 80-6,3 нж1 100-6,3 нж1 100В-6,3 нж1 100Св-6,3 нж1 150-6,3 нж1 150В-6,3 нж1 150Св-6,3 нж1 200-6,3 нж1 250-6,3 нж1

Type designation (figures table)

30с76нж 30с976нж

50 80 100 150 200

30с576нж 30с976нж

250

30нж76нж 30нж976нж

50 80 100 150 200

30нж576нж 30нж976нж

250

30лс76нж1 30лс976нж1

50 80 100 150 200

30лс576нж1 30лс976нж1

250

30нж76нж1 30нж976нж1

50 80 100 150 200

30нж576нж1 30нж976нж1

250

Material of the body

Sphere of application

Steel 20Л

Working medium temperature from -40 °С to +425 °С, ambient temperature ≥ -40 °С

Steel 12Х18Н9ТЛ

Working medium temperature from -60 °С to +565 °С, ambient temperature ≥ -60 °С

Steel 20ГЛ

Working medium temperature from -60 °С to +425 °С, ambient temperature ≥ -60 °С

Steel 12Х18Н12М3ТЛ

Working medium temperature from -60 °С to +565 °С, ambient temperature ≥ -60 °С

Interpretation of designation ЗКЛ2 50-6,3 ХЛ1: ЗКЛ2 – Type, 50 – Nominal size (DN), 6,3 – Nominal pressure (PN), ХЛ1 – Climatic design.

RANGE OF GATE VALVES PN 16,0 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 50-16,0 80-16,0 100-16,0 100Св-16,0 150-16,0 200-16,0 250-16,0

ЗКЛ2 (ЗКЛП) 50-16,0 нж 80-16,0 нж 100-16,0 нж 100Св-16,0 нж

150-16,0 нж 200-16,0 нж 250-16,0 нж

ЗКЛ2 (ЗКЛП) 50-16,0 ХЛ1 80-16,0 ХЛ1 100-16,0 ХЛ1 100Св-16,0 ХЛ1

150-16,0 ХЛ1 200-16,0 ХЛ 1 250-16,0 ХЛ 1

ЗКЛ2 (ЗКЛП) 50-16,0 нж1 80-16,0 нж1 100-16,0 нж1 100Св-16,0 нж1

150-16,0 нж 1 200-16,0 нж 1 250-16,0 нж 1

Type designation (figures table)

31с45нж 31с945нж

50 80 100

31с545нж 31с945нж

150 200 250

31нж45нж 31нж945нж

50 80 100

31нж545нж 31нж945нж

150 200 250

31лс45нж1 31лс945нж1

50 80 100

31лс545нж1 31лс945нж1

150 200 250

31нж45нж1 31нж945нж1

50 80 100

31нж545нж1 31нж945нж1

150 200 250

Material of the body

Sphere of application

Steel 20Л

Working medium temperature from -40 °С to +425 °С, ambient temperature ≥ -40 °С

Steel 12Х18Н9ТЛ

Working medium temperature from -60 °С to +565 °С, ambient temperature ≥ -60 °С

Steel 20ГЛ

Working medium temperature from -60 °С to +425 °С, ambient temperature ≥ -60 °С

Steel 12Х18Н12М3ТЛ

Working medium temperature from -60 °С to +565 °С, ambient temperature ≥ -60 °С

Interpretation of designation ЗКЛ2 50-16,0 нж: ЗКЛ2 – Type, 50 – Nominal diameter DN, 16,0 – Nominal pressure PN, нж – Material – ss, ХЛ1 – Climatic design, Св – welded performance.

RANGE OF GATE VALVES PN 25,0 MPa Designation (type size) ЗКЛ2 (ЗКЛП) 100-25,0 100В-25,0 100-25,0 с коф 100Св-25,0 150-25,0 150В-25,0 150-25,0 с коф 150Св-25,0 200-25,0 200В-25,0 200-25,0 с коф 200Св-25,0 250Св-25,0

ЗКЛ2 (ЗКЛП) 100-25,0 нж 100В-25,0 нж 100-25,0 нж с коф 100Св-25,0 нж 150-25,0 нж 150В-25,0 нж 150-25,0 нж с коф 150Св-25,0 нж 200-25,0 нж 200В-25,0 нж 200-25,0 нж с коф 200Св-25,0 нж 250Св-25,0 нж ЗКЛ2 (ЗКЛП) 100-25,0 ХЛ1 100В-25,0 ХЛ1 100-25,0 ХЛ1 с коф 100Св-25,0 ХЛ1 150-25,0 ХЛ1 150В-25,0 ХЛ1 150-25,0 ХЛ1 с коф 150Св-25,0 ХЛ1 200-25,0 ХЛ1 200В-25,0 ХЛ1 200-25,0 ХЛ1 с коф 200Св-25,0 ХЛ1 250Св-25,0 ХЛ1

Type designation (figures table)

31с577нж 31с977нж

100 150 200 250

31нж577нж 31нж977нж

100 150 200 250

31лс577нж1 31лс977нж1

100 150 200 250

Material of the body

Sphere of application

Steel 20Л

Working medium temperature from -40 °С to +425 °С, ambient temperature ≥ -40 °С

Steel 12Х18Н9ТЛ

Working medium temperature from -60 °С to +565 °С, ambient temperature ≥ -60 °С

Steel 20ГЛ

Working medium temperature from -60 °С to +425 °С, ambient temperature ≥ -60 °С

ЗКЛ2 (ЗКЛП) 100-25,0 нж1 100В-25,0 нж1 100-25,0 нж1 с коф 100Св-25,0 нж1 150-25,0 нж1 150В-25,0 нж1 150-25,0 нж1 с коф 150Св-25,0 нж1 200-25,0 нж1 200В-25,0 нж1 200-25,0 нж1 с коф 200Св-25,0 нж1 250Св-25,0 нж1

31нж577нж1 31нж977нж1

100 150 200 250

Steel 12Х18Н12М3ТЛ

Working medium temperature from -60 °С to +565 °С, ambient temperature ≥ -60 °С

Interpretation of designation ЗКЛ2 100-25,0 нж: ЗКЛ2 – Type, 100 – (DN) Nominal diameter, 25,0 – (РN) Nominal pressure, нж Material – ss.

WEDGE GATE VALVES ЗКЛ2 PN 1,6 MPa WEDGE GATE VALVES WITH ELECTRIC Actuator ЗКЛП PN 1,6 MPa Production and delivery according to Specification TУ 3741-006-07533604-01, TУ 3741-001-07533604-2008* DN 50, 80, 100, 125, 150 PN 1,6 MPa

ЗКЛП

* Specification for cast wedge gate valves (type ЗКЛ2, ЗКЛП) ТУ 3741-001-07533604-01, due to a great number of amendments have been reprinted in new edition ТУ 3741-001-07533604-2008 according to the Specifications of JSC “AK “Transneft” and are intended for manufacturing of products for this Company Gate valve design may differ from drawings available in the Catalogue (DESIGN FEATURES – refer to page 33)

WEDGE GATE VALVES

DN 200, 250, 300 PN 1,6 MPa

DN 350, 400, 500, 600, 700, 800 PN 1,6 MPa

Version indicating the position on the customerâ&#x20AC;&#x2122;s order

Lay out versions for gate valves of welded and combined design Option of cutting valve ends for pipe with internal diameter less than wedge gate valve DN

WEDGE GATE VALVES

Option of cutting valve ends for pipe with internal diameter more than wedge gate valve DN

Gate valves with rising stem are manufactured: 1. With flanges, connecting dimensions according to GOST 12815-80, design 1. 2. Butt-welded (Св) according to GOST 16037-80. Face-toface length according to GOST 3706-93. Gate tightness according to GOST Р 54808-2011 class А. Oil seal of the stem. In the upward position the stem has a gasket in the cone surface of the cover. Direction of the medium flow – from any side of main flanges. The gate is operated manually (by hand-wheel or conic reducer) or with an electric actuator. Please indicate in your Order: • name of the product; • parameters of working medium (max. and min. temperatures etc); • nominal diameter DN; • nominal pressure,PN, MPa; • designation of the product;

• material; • necessity of additional tests; • for gate valves of welded and combined type – diameter, pipe wall thickness and face-to-face length. On your order we can manufacture main flanges of gate body with a hollow – design 3; with a groove- design 5 according to GOST 12815-80, series 2. Example of ordering a gate valve DN 50 PN 1,6 MPa of steel 12Х18Н9ТЛ: Wedge gate valve ЗКЛ2 50-1,6 нж DN 50 PN 1,6 MPa 30нж41нж. After hydraulic tests gate valves intended for gaseous, dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.

ЗКЛ2 (ЗКЛП) PN 1,6 MPa, main dimensions, mm Edges for welding DN

50 80 100 125 150

180 210 229 255 267

160 195 215 245 280

125 160 180 210 240

102 133 158 184 212

150Св

350

---

200 250

330

335 405

250Св

450

---

300 460 500 300Св --350 381 520 400 580 600 400Св --500 457 710 600 845 600Св 700 800

800

---

900 910 1000 1020

-----------

----------150 --- --- 159 149 147 295 268 --- --355 320 --- --261 --- --- 273 259 257 410 370 --- ----- --- 325 309 470 430 --- --525 482 --- ----- --- 434 412 650 585 --- --770 685 --- --610 --- --- 630 606 602 840 800 --- --950 905 --- ---

Weight, kg а

--- 345 425 453 533 356 896 --- 450 550 583 683 458 998 --- 534 654 692 812 558 1098 3 --- 575 710 750 887 600 1140 --4,5 751 935 924 1108 775 1220 5 --6 --- 860 1082 1123 1345 870 1315 3 --6 1054 1343 1377 1666 1058 1503 7 --8 --4 1185 1507 1558 1880 1205 1205 ----- 1213 1703 --- --- 1213 1708 4 ----- --1415 1905 1415 2115 --- ------- 1598 2285 --- --- 1598 2295 4 --5 10 1910 2600 --- --- 1910 2670 12 --14 --- 2309 3096 --- --- 2309 2799 5 --- 2555 3450 --- --- 2555 3625

*for electric actuators of JSC “Tulaelectroprivod”

H5*

WEDGE GATE VALVES

14 17

240

22 22 38 40 320 46 47 72 72 400 105 105

19 21

---

23 27

22 26

---

237 234

27 --28 32 --38 41

26 --26 30 --33

12 ---

395 355 410 605 561 760 1440

--43 45

El. M-l actuator

130 130 400

158 158 244 241

385 345 430 16 600 625 --581 780 20 1480 --24

650

1330 1290 2180 2140 2592 2500

OPERATING CONDITIONS 30c41нж 30с541нж 30с941нж

Type designation

Working media

30нж41нж 30нж541нж 30нж941нж

30лс41нж1 30лс541нж1 30лс941нж1

30нж41нж1 30нж541нж1 30нж941нж1

Water, air, steam, Water, air, steam, ammonia*, humid natural Water, air, steam, Water, air, steam, ammonia*, natural gas, gas, oil products, hydrogen ammonia*, natural gas, ammonia*, humid natural oil, oil products, liquid sulfide-containing oil, oil products, liquid gas, oil products, hydrogen and gaseous hydrocarbon media, среды, liquid and and gaseous hydrocarbon sulfide-containing media and other media gaseous hydrocarbons, media and other media, media, среды, liquid and non-aggressive petrochemical media where corrosion rate of gaseous hydrocarbons, to steel 20Л. and other media where steel 20ХНЗЛ, 20ГЛ petrochemical media Corrosion rate corrosion rate of steel is ≤0,1 mm/year and other media where ≤0,1 mm/year 12Х18Н9ТЛ corrosion rate of steel is ≤0,1 mm/year 12Х18Н12М3ТЛ is ≤0,1 mm/year Gate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 MPa) Acc. to ТУ 3741-006-07533604-01 – liquid chlorine acc. to GOST6718-93 and gaseous with moisture content ≤ 0,04 %

Working medium temperature

from -40 °C to +425 °C

from -60 °C to +565 °C

from -60 °C to +425 °C

from -60 °C to +565 °C

Operating conditions GOSTТ 15150-69

У1

УХЛ1

ХЛ1

УХЛ1

Min.ambient temperature

-40 °C

-60 °C

MATERIALS OF MAIN PARTS №

Name of the part

30нж41нж 30нж541нж 30нж941нж

30лс41нж1 30лс541нж1 30лс941нж1

30нж41нж1 30нж541нж1 30нж941нж1

Body

Steel 20Л

12Х18Н9ТЛ

20ХН3Л, 20ГЛ

12Х18Н12М3ТЛ

Bonnet

Steel 20 Steel 20Л

12Х18Н10Т 12Х18Н9ТЛ

09Г2С, 20ХН3Л, 20ГЛ

10Х17Н13М2Т 12Х18Н12М3ТЛ

Wedge

Steel 30Х13, Steel 20 with surfacing

12Х18Н10Т with surfacing

Steel 30Х13, Steel 09Г2С with surfacing

10Х17Н13М2Т with surfacing

Stem

Steel 30Х13

12Х18Н10Т

14Х17Н2, 30Х13

10Х17Н13М2Т

Nut

Steel 25

12Х18Н10Т

35Х, 20ХН3А

12Х18Н10Т

Steel 35

45Х14Н14В2М

35Х, 40Х, 20ХН3А

45Х14Н14В2М

Gasket

АГИ, ТРГ*

ТРГ

Hand-wheel

Steel 20Л

Steel 20ГЛ

Reducer

Cone reducer

Bearing

Ball thrust bearing

Surfacing on body ring Surfacing on wedge *

30с41нж 30с541нж 30с941нж

ЦН-6

type 20Х13

ЦН-12М

type 20Х13

ЦН-6 ЦН-12М

When ordering indicate as additional requirement in the order form.

WEDGE GATE VALVES

WEDGE GATE VALVES (ЗКЛ2) PN 2,5; 4,0 MPa WEDGE GATE VALVES WITH ELECTRIC ACTUATOR (ЗКЛП) PN 2,5; 4,0 MPa Production and delivery according to Specification TУ 3741-006-07533604-01, TУ 3741-001-07533604-2008* DN 50, 80, 100 PN 2,5; 4,0 MPa

ЗКЛП

WEDGE GATE VALVES

DN 150, 150M, 200 PN 2,5; 4,0 MPa; DN 250 PN 2,5 MPa

Version with position indicator on the customer’s order

DN 250 PN 4,0 MPa; DN 300, 400, 500, 600 PN 2,5; 4,0 MPa

DN 200, 250, 300, 400, 500, 600 РN 2,5 MPa

WEDGE GATE VALVES

Gate valves with a rising stem are manufactured: 1. With flanges, connecting dimensions according to GOST 12815-80, design. 2. For DN 50, 80, 100, 150 PN 2,5; 4,0 MPa, DN 200, 250, 300, 400 PN 4,0 MPa; design 1 for DN 200, 250, 300, 400 PN 2,5 MPa. • Face-to-face length acc.to GOST 3706-93. • Leak tightness acc. to GOST Р 54808-2011 class А. • Gasket in the cone surface of the bonnet. • Direction of the medium flow – from any side of main flanges. • The gate is operated manually (by hand-wheel or conic reducer) or with an electric actuator. Please indicate in your Order: • name of the product; • parameters of working medium (max. and min. temperatures etc); • nominal diameter DN; a hollow – design 3; with a groove – design 5 according to

GOST 12815-80, series 2. • nominal pressure, PN, MPa; • designation of the product; • material; • necessity of additional tests. Example of ordering a gate valve DN 50 PN 4,0 MPa of steel 12Х18Н9ТЛ: Wedge gate valve ЗКЛ2 50-4,0 нж DN 50 PN 4,0 MPa 30нж15нж. After hydraulic tests gate valves intended for gaseous, dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order. On your order we can manufacture main flanges of gate body with seal face of design 4 acc. to GOST 12815-80, series 2. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.

ЗКЛ2 (ЗКЛП) PN 2,5 MPa, main dimensions, mm Weight, kg DN

H5*

216

160

125

---

340

420

448

528

376

916 ---

283

195

160

---

120

446

540

581

673

460 1000 ---

100

305

230

190

---

149

534

654

692

812

563 1103 ---

150

403

300

250

---

203

755

925

968 1138 770 1230 ---

200

400

360

310

278

---

860 1082 1123 1345 870 1315

250

450

425

370

335

---

1048 1338 1371 1661 1080 1780

300

502

485

430

390

---

1200 1645

---

--- 1200 1905

400

600

610

550

505

---

1415 1902

---

--- 1415 2115

500

700

730

660

615

---

1680 2280

---

--- 1680 2440

600

800

845

770

720

---

1910 2600

---

--- 1910 2670

*for electric actuators of JSC “Tulaelectroprivod”

WEDGE GATE VALVES

17 4

---

El. M-l actuator

240

145

146

220

310

475

455

690

670

320

400 12

600

650

1120 1160 1555 1515

ЗКЛ2 (ЗКЛП) PN 4,0 MPa, main dimensions, mm Weight, kg DN

H5*

216

160

125

340

420

448

528

376

916

283

195

160

120

446

540

581

673

460

1000

100

305

230

190

149

534

654

692

812

563

1103

150

403

300

250

203

755

925

968

1138

770

200

419

375

320

259

865

1080 1123 1345

870

250

457

445

385

312

1080 1343 1371 1661 1080 1780

300

502

510

450

263

1205 1645

---

400

838

655

585

473

1432 1887

---

500

991

755

670

575

1700 2300

600

1143

890

795

677

1963 2613

240

1230

1315

1250 1905

---

1432 2192

---

1700 2460

---

1963 2703

4,5

45 52

320

400 12 600 16

M-l

El. actuator

145

146

222

380

360

530

510

1043 1003 650

1585 1545 1930 1890

*for electric actuators of JSC”Tulaelectroprivod”

OPERATING CONDITIONS Type designation

Working media

30c15нж 30с515нж 30с915нж

30нж15нж 30нж515нж 30нж915нж

30лс15нж1 30лс515нж1 30лс915нж1

30нж15нж1 30нж515нж1 30нж915нж1

Water, air, steam, ammonia1, wet natural Water, air, steam, Water, air, steam, Water, air, steam, gas, oil products, hydrogen ammonia1, natural ammonia1, natural gas, ammonia1, wet natural gas, oil, oil products, sulfide-containing oil, oil products, liquid gas, oil products, hydrogen media, liquid and liquid and gaseous and gaseous hydrocarbon sulfide-containing hydrocarbon media gaseous hydrocarbons, media and other media, media, среды, liquid and and other media nonpetrochemical media where corrosion rate of gaseous hydrocarbons, aggressive to steel 20Л. and other media where steel 20ГЛ petrochemical media Corrosion rate corrosion rate of steel is ≤0,1 mm/year and other media where 12Х18Н9ТЛ ≤0,1 mm/year corrosion rate of steel is ≤ 0,1 mm/year 12Х18Н12М3ТЛ is ≤0,1 mm/year Gate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 MPa) 0,1 mm/year Acc. to Specification ТУ 3741-006-07533604-01 – liquid chlorine acc. to GOST6718-93 and gaseous with moisture content ≤ 0,04 %

Working medium temperature

from -40 °C to +425 °C

from -60 °C to +565 °C

from -60 °C to +425 °C

from -60 °C to +565 °C

Operating conditions GOST 15150-69

У1

УХЛ1

ХЛ1

УХЛ1

Min.ambient temperature

-40 °C

-60 °C

When ordering indicate as additional requirement in the order form.

WEDGE GATE VALVES

MATERIALS OF MAIN PARTS №

Name of the part

30с15нж 30с515нж 30с915нж

30нж15нж 30нж515нж 30нж915нж

30лс15нж1 30лс515нж1 30лс915нж1

30нж15нж1 30нж515нж1 30нж915нж1

Body

Steel 20Л

12Х18Н9ТЛ

20ХН3Л, 20ГЛ

12Х18Н12М3ТЛ

Bonnet

Steel 20 Steel 20Л

12Х18Н10Т 12Х18Н9ТЛ

09Г2С, 20ХН3Л, 20ГЛ

10Х17Н13М2Т 12Х18Н12М3ТЛ

Wedge

Steel 30Х13, Steel 20 with surfacing

12Х18Н10Т with surfacing

Steel 30Х13, Steel 09Г2С with surfacing

10Х17Н13М2Т with surfacing

Stem

Steel 30Х13

12Х18Н10Т

14Х17Н2, 30Х13

10Х17Н13М2Т

Nut

Steel 25

12Х18Н10Т

35Х, 30Х, 20ХН3А

12Х18Н10Т

Steel 35

45Х14Н14В2М

35Х, 40Х, 20ХН3А

45Х14Н14В2М

Gasket

ТРГ*

Hand-wheel

Steel 20Л

Steel 20ГЛ

Bearing

Thrust bearing

Reducer

Cone

surfacing on body ring

ЦН-6 type 20Х13

surfacing on wedge

type 20Х13 ЦН-12М

* expanded graphite

ЦН-6

WEDGE GATE VALVES

ЦН-12М

WEDGE GATE VALVES (ЗКЛ2) PN 6,3; 16,0 MPa WEDGE GATE VALVES WITH ELECTRIC Actuator (ЗКЛП) PN 6,3; 16,0 MPa Production and delivery according to Specification ТУ 3741-006-07533604-01, ТУ 3741-001-07533604-2008* Cam bush Support Insert Bushing Bearings Gland flange Gland bushing Gland packing Special bushing Bonnet Stem Gasket Wedge Body

WEDGE GATE VALVES

DN 50, 80 PN 16,0 MPa DN 100 PN 6,3; 16,0 MPa DN 200 PN 6,3 MPa ЗКЛП

* Specification for cast wedge gate valves (type ЗКЛ2, ЗКЛП) ТУ 3741-001-07533604-01, due to a great number of amendments have been reprinted in new edition ТУ 3741-001-07533604-2008 according to the Specifications of JSC “AK “Transneft” and are intended for manufacturing of products for this Company Gate valve construction may differ from drawings available in the Catalogue (DESIGN FEATURES – refer to page 33)

WEDGE GATE VALVES

DN 150 PN 16,0 MPa DN 200, 250 PN 6,3; 16,0 MPa

DN 50, 80 PN 6,3 MPa

Version with position indicator on the customerâ&#x20AC;&#x2122;s order

Lay out versions for gate valves of welded and combined design Option of cutting (valve ends) for pipe with inner diameter less than gate valve nominal diameter

WEDGE GATE VALVES

Option of cutting (valve ends) for pipe with internal diameter more than wedge gate valve DN

Gate valves with rising stem are manufactured: 1. with flanges, connecting dimensions according to GOST 12815-80, design 7; 2. with combined joint (В); 3. butt-welded (Св) according to GOST 16037-80. Face-to-face length according to GOST 3706-93. Gate tightness according to GOST Р 54808-2011 class А. Oil seal of the stem. In the upward position the stem has a gasket in the cone surface of the bonnet. Direction of the medium flow – from any side of main flanges. The gate is operated manually (by hand-wheel or conic reducer) or with an electric actuator. Please indicate in your Order: • name of the product; • designation of the product; • parameters of working medium (max. and min. temperatures etc);

• material; • nominal diameter DN; • necessity of additional tests; • nominal pressure, PN, MPa. Example of ordering a gate valve DN 50 PN 16,0 MPa of steel 20Л: Wedge gate valve ЗКЛ2 50-16,0 DN 50 PN 16,0 MPa 31с45нж. After hydraulic tests gate valves intended for gaseous, dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.

ЗКЛ2 (ЗКЛП) PN 6,3 MPa, basic dimensions, mm DN 50 80 100

270 175 135 102 85 --321 210 170 133 115 --359 ---

------98 96 94 92 102 94 98 96 94 92 102 94 --151 149 147 143 141 139 151 149 147 143 141 139 -----

------5 6 7 8 6 10 5 6 7 8 6 10 --4 5 6 8 9 10 4 5 6 8 9 10 -----

250 200 170 145

108 114

100Св 350

---

108 114

150

--447 340 280 240 205

150Св 450 ---

200 250

---

159

536 405 345 285 265 --622 470 400 345 320 ---

*for electric actuators of JSC “Tulaelectroprivod”

El. M-l actuator

425 500 533 608 446 986 3 450 545 583 678 480 1020

52 73 91

54 75 91

400

100В 350

150В

Weight, kg

Edges for welding

H5*

611 736 769 894 605 1065

--- --- --- --- 400

186 187 3

400

173 173

770 940 928 1098 770 1230

--- --- --- --- 400 160 160

864 1081 1127 1344 890 1590 3 1019 1534 --- --- 1019 1674 3

WEDGE GATE VALVES

41 45

33 39

12 12

600 322 325 800 470 450

ЗКЛ2 (ЗКЛП) PN 16,0 MPa, basic dimensions, mm DN

Edges for welding

Weight, kg H

H5*

El. M-l actuator

300 195 145 115

---

--- --- 515 590 623 698 525 985

390 230 180 150 130

---

--- --- 550 640 683 773 560 1020 3

105

108

100

432 265 210 175 145

---

--- --- 611 736 769 894 605 1065

110

600 315

295

653

613

962

922

108 100Св 356

---

--114

102

400 611 736 769 894 605 1065 --- --- --- ---

150

559 350 290 250 205

---

--- --- 796 1205 --- --- 796 1496

200

660 430 360 315 275

---

--- --- 1069 1628 --- --- 1069 1829 3

250

787 500 430 380 330

---

--- --- 1340 1790 --- --- 1340 2100

650

*for electric actuators of JSC “Tulaelectroprivod”

OPERATING CONDITIONS Type designation

Working media

31c45нж 30с76нж 31с945нж 30с976нж

31нж45нж 30нж76нж 31нж945нж 30нж976нж

31лс45нж1 30лс76нж1 31лс945нж1 30лс976нж1

Water, air, steam, Water, air, steam, ammonia1, wet natural Water, air, steam, ammonia1, natural gas, gas, oil products, hydrogen ammonia1, natural gas, oil, oil products, liquid sulfide-containing oil, oil products, liquid and gaseous hydrocarbon media, среды, liquid and and gaseous media and other media gaseous hydrocarbons, hydrocarbons non-aggressive to steel petrochemical media media and other media, 20Л. and other media, where where corrosion rate of Corrosion rate corrosion rate of steel steel 20ХНЗЛ, 20ГЛ 12Х18Н9ТЛ ≤0,1 mm/year is ≤0,1 mm/year is ≤0,1 mm/year Gate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 Mpa) is ≤0,1 mm/year Acc. to Specification ТУ 3741-006-07533604-01 – liquid chlorine acc. to GOST6718-93 andgaseous with moisture content ≤ 0,04 %

31нж45нж1 30нж76нж1 31нж945нж1 30нж976нж1 Water, air, steam, ammonia1, wet natural gas, oil products, hydrogen sulfide-containing media, среды, liquid and gaseous hydrocarbons, petrochemical media and other media, where corrosion rate of steel 12Х18Н12М3ТЛ is ≤0,1 mm/year

Working medium temperature

from -40 °C to +425 °C

from -60 °C to +565 °C

from -60 °C to +425 °C

from -60 °C to +565 °C

Operating conditions GOST 15150-69

У1

УХЛ1

ХЛ1

УХЛ1

Min.ambient temperature

-40 °C

-60 °C

When ordering indicate as additional requirement in the order form.

WEDGE GATE VALVES

MATERIALS OF MAIN PARTS 30лс45нж1 30лс76нж1 30лс945нж1 30лс976нж1

31нж45нж1 30нж76нж1 31нж945нж1 30нж976нж1

№

31с45нж 30с76нж 31нж45нж 30нж76нж Name of the part 31с945нж 30с976нж 31нж945нж 30нж976нж

Body

Steel 20Л

12Х18Н9ТЛ

20ХН3Л, 20ГЛ

12Х18Н12М3ТЛ

Bonnet

Steel 20 Steel 20Л

12Х18Н10Т 12Х18Н9ТЛ

09Г2С, 20ХН3Л, 20ГЛ

10Х17Н13М2Т 12Х18Н12М3ТЛ

Wedge

Steel 30Х13, Steel 20 with surfacing

12Х18Н10Т with surfacing

Steel 30Х13, Steel 09Г2С with surfacing

10Х17Н13М2Т with surfacing

Stem

Steel 30Х13

12Х18Н10Т

14Х17Н2, 30Х13

10Х17Н13М2Т

Nut

Steel 35

12Х18Н10Т

35Х, 20ХН3А

12Х18Н10Т

Steel 35X

45Х14Н14В2М

35Х, 40Х, 20ХН3А

45Х14Н14В2М

Gasket

ТРГ

Hand-wheel

Steel 20Л

Steel 20ГЛ

9 Bearing

Thrust bearing

10 Reducer

Cone

surfacing on body ring surfacing on wedge

ЦН-6 type 20Х13

ЦН-12М

WEDGE GATE VALVES

ЦН-12М

WEDGE GATE VALVES (ЗКЛ2) PN 25,0 MPa WEDGE GATE VALVES WITH ELECTRIC Actuator (ЗКЛП) PN 25,0 MPa Production and delivery according to Specification ТУ 3741-006-07533604-01 DN 100, 150 200, 250 PN 25,0 MPa

ЗКЛП

Gate valve design may differ from drawings available in the Catalogue (DESIGN FEATURES – refer to page 33)

WEDGE GATE VALVES

ЗКЛ2 (П) DN 100 PN 25,0 MPa with cast flanges

DN 250 lay our version for edges pipe diameter 273х22

Flange design with making up a set (КОФ)

Lay out versions for gate valves of welded and combined design Option of cutting (valve ends) for pipe with inner diameter less than DNsize

Option of cutting (valve ends) for pipe with inner diameter more than DN size

WEDGE GATE VALVES

Gate valves with rising stem are manufactured: 1. with flanges acc.to GOST 9399-81 (body seal for lentil gasket); 2. combined joint(В); 3. making up a set (mating flanges, gasket, pins, nuts, nipple to be welded) (КОФ); 4. butt-welded (Св). Face-to-face length acc.to GOST 3706-93. Gate tightness acc. to GOST Р 54808-2011 class А. Oil seal of the stem. In the upward position the stem has a gasket in the cone surface of the cover. Direction of the medium flow – from any side of main flanges. The gate is operated manually by a conic reducer or with an electric actuator. Please indicate in your Order: • name of the product; • designation of the product;

• parameters of working medium (max. and min. temperatures etc); • material; • nominal diameter DN; • nominal pressure, PN, MPa. • necessity of additional tests. Example of ordering a gate valve DN 100 PN 25,0 MPa of steel 20Л: Wedge gate valve ЗКЛ2 100-25,0 DN 100 PN 25,0 MPa 31с577нж. After hydraulic tests gate valves intended for gaseous, dangerously explosive, inflammable, toxic media and steam are subject to additional air testing. Please make a note “GAS” in your order. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.

ЗКЛ2 (ЗКЛП) PN 25,0 MPa, main dimensions, mm Edges for welding DN

Dв

Weight, kg М

---

--94 90

--10 12

---

94 90 --140 136

10 12 --14 16

--1 1,5 190х6

---

168

140 136

14 16

1 1,5

---

200В 460 360 220 183 200 1495 с КОФ

219

187

1,5 240х6

---

200Св 832

---

219

187

1,5

---

250Св 991

---

237

229

1,5

---

100 100В

546

100 998 с КОФ 100Св 546

114

290 220 115

---

114

150 150 В

--705

150Св 705

168

400 305 175 147

150 1335 с КОФ

200

---

832

218

273

M-l

El. actuator

260

240

220

365

345

220

200

565

525

515

475

831

791

462

422

780

740

695

655

1245

1205

--- --- ---

610

570

1227 1757 2470 --- --- ---

997

905

H3*

135х4

683 1200 1383 ---

600 --- --- ---

1012 1570 1772

---

--- --- --650 1062 1620 1829

105 55

*for electric actuators of JSC “Tulaelectroprivod”

WEDGE GATE VALVES

OPERATING CONDITIONS 31с577нж 31с977нж

Type designation

Working media

31нж577нж 31нж977нж

31лс577нж1 31лс977нж1

31нж577нж1 31нж977нж1

Water, air, steam, ammonia1, humid natural gas, oil Water, air, steam, Water, air, steam, ammonia1, products, hydrogen ammonia1, natural gas, humid natural gas, oil sulfide-containing oil, oil products, liquid products, hydrogen media, среды, liquid and and gaseous hydrocarbon sulfide-containing gaseous hydrocarbons, media and other media, media, среды, liquid and petrochemical media where corrosion rate of gaseous hydrocarbons, and other media where steel 20ХНЗЛ, 20ГЛ petrochemical media corrosion rate of steel is ≤ 0,1 mm/year and other media where 12Х18Н9ТЛ corrosion rate of steel is ≤ 0,1 mm/year 12Х18Н12М3ТЛ Gate valves ЗКЛ2 (ЗКЛП) (DN 50...500 PN 1,6-2,5 MPa) is ≤ 0,1 mm/year Acc. to ТУ 3741-006-07533604-01 – liquid chlorine acc. to GOST6718-93 and gaseous with moisture content ≤ 0,04 %

Water, air, steam, ammonia1, natural gas, oil, oil products, liquid and gaseous hydrocarbon media and other media nonaggressive to steel 20Л. Corrosion rate ≤ 0,1 mm/year

Working medium temperature

from -40 °C to +425 °C

from -60 °C to +565 °C

from -60 °C to +425 °C

from -60 °C to +565 °C

Operating conditions GOST 15150-69

У1

УХЛ1

ХЛ1

УХЛ1

Min.ambient temperature

-40 °С

-60 °С

MATERIAL OF MAIN PARTS №

Name of the part

31нж577нж 31нж977нж

30лс577нж1 30лс977нж1

31нж577нж1 31нж977нж1

Body

Steel 20Л

12Х18Н9ТЛ

20ХН3Л, 20ГЛ

12Х18Н12М3ТЛ

Bonnet

Steel 20 Steel 20Л

12Х18Н10Т 12Х18Н9ТЛ

09Г2С, 20ХН3Л, 20ГЛ

10Х17Н13М2Т 12Х18Н12М3ТЛ

Wedge

Steel 30Х13, Steel 20 with surfacing

12Х18Н10Т with surfacing

Steel 30Х13, Steel 09Г2С with surfacing

10Х17Н13М2Т with surfacing

Stem

Steel 30Х13

12Х18Н10Т

14Х17Н2, 30Х13

10Х17Н13М2Т

Nut

Steel 35

12Х18Н10Т

35Х, 20ХН3А

12Х18Н10Т

Steel 35Х

45Х14Н14В2М

35Х, 40Х, 20ХН3А

45Х14Н14В2М

Gasket

ТРГ

Flange

Steel 40Х

45Х14Н14В2М

Steel 40Х

45Х14Н14В2М

9 Bearing

Ball thrust bearing

10 Reducer

Cone

surfacing on body ring surfacing on wedge 1

31с577нж 31с977нж

ЦН-6

Type 20Х13

ЦН-12М

When ordering indicate as additional requirement in the order form.

WEDGE GATE VALVES

Type 20Х13

ЦН-6 ЦН-12М

WEDGE GATE VALVES WITH ELECTRIC Actuator (ЗКЛП) PN 1,6; 2,5; 4,0; 6,3; 16,0; 25,0 MPa Production and delivery according to Specification ТУ 3741-006-07533604-01, ТУ 3741-001-07533604-2008*

Cam bush Support Insert Bearings Bushing

Gland flange Gland bushing Gland packing Stem Bonnet Gasket Wedge Ring Body

* Specification for cast wedge gate valves (type ЗКЛ2, ЗКЛП) ТУ 3741-001-07533604-01, due to a great number of amendments have been reprinted in new edition ТУ 3741-001-07533604-2008 according to the Specifications of JSC “AK “Transneft” and are intended for manufacturing of products for this Company Gate valve construction may differ from drawings available in the Catalogue (DESIGN FEATURES – refer to page 33)

WEDGE GATE VALVES

CONNECTING DIMENSIONS OF GATE VALVES FOR ELECTRIC ActuatorS ACCORDING TO CKBA standard 062-2009 (ОСТ 26-07-793-73)

WEDGE GATE VALVES

WEDGE GATE VALVE (ЗКЛХ) PN 4,0 MPa Production and delivery according to Specification ТУ 3741–006–07533604–01

WEDGE GATE VALVES

Gate valves with rising stem are manufactured with flanges, connecting dimensions acc. to GOST 12815-80, design 2. The gate valve is operated manually by means of a hand-wheel. Thanks to an extender the hand-wheel is removed from the low temperature area. Gate valves are designed as cut-off devices for the pipelines transporting liquefied hydrocarbon gases at temperature up to -196 °С.

Gate tightness acc. to GOST Р 54808-2011 class А. Example of ordering a gate valve DN 50 PN 4,0 MPa of steel 12Х18Н9ТЛ: Wedge gate valve ЗКЛХ 50-4,0 DN 50 PN 4,0 MPa 30нж9нж. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.

MATERIAL OF MAIN PARTS №

Name of the part

Material

Body

Steel 12Х18Н9ТЛ surfacing ЦН-6

Bonnet

Steel 12Х18Н10Т

Wedge

Steel 12Х18Н9Т surfacing ЦН-12М

Stem

Steel 12Х18Н10Т

Nut

Steel 12Х18Н10Т

Steel 45Х14Н14В2М

Hand-wheel

Gasket

Steel 20ГЛ АФТ

ЗКЛХ PN 4,0 MPa, basic dimensions, mm DN

Weight, kg

ЗКЛХ 50-4,0; 30нж9нж

216

160

125

860

930

240

ЗКЛХ 80-4,0; 30нж9нж

283

195

160

120

925

1025

320

ЗКЛХ 100-4,0, 30нж9нж

100

305

230

190

149

1003 1115

320

ЗКЛХ 150-4,0; 30нж9нж

150

403

300

250

203

1210 1380

4,5

400

152

ЗКЛХ 200-4,0; 30нж9нж

200

419

375

320

259

1310 1415

4,5

400

249

Designation

WEDGE GATE VALVES

SPRING LOADED SAFETY VALVES SAFETY VALVES ARE DESIGNED TO PREVENT INTOLERABLE OVERPRESSURE

Plug Cap

Adjusting screw Nut

Bushing

СППК

Bearing*

Upper holder Spring

Bottom holder Guide bush

Stem Slide Adjusting sleeve Seat Body

* not available with all valve types

SPRING LOADED SAFETY VALVES

They are applied in reservoirs, boilers, vessels and pipelines for automatic discharge of the working medium in atmosphere or in drain pipeline. After the pressure has been decreased to the desired level the safety valve stops discharge of the medium. Capacity calculation is performed according to GOST 12.2.085-2002. Safety valves are intended for liquid and gaseous, chemical and oil working media. Seat leak-tightness is in compliance with Specification ТУ. Spring loaded safety valves are of direct action, direction of the medium flow – under the valve slide . Force of the compressed spring presses the valve slide to the seat. In case of working medium overpressure the slide valve is subject to counter-force which compresses the spring and opens the passage for working medium run-off. After the pressure has been decreased to closing pressure, the valve slide is pressed down to the seat – and shut-off is stopped. Pressure of adjustment, Pн – the maximum excessive inlet pressure which ensures seat leak-tightness. The manufacturer carries out the adjustment of pressure without opposite pressure at the outlet (the test medium is discharged in the atmosphere). Initial opening pressure Рн.о. (Нрк. Starting pressure): excessive pressure at the inlet of the safety valve when the force trying to open the valve is balanced by the forces retaining the cut-off element in its seat. Note – at opening start pressure the gate tightness is breached and the cut-off element starts to raise. Pressure of valves full opening, Рп.о. should not exceed the following: • (Рн+0,05) MPa – at the pressure of adjustment from 0,05 to 0,3 MPa; • 1,15 Рн MPa – at the pressure of adjustment more than 0,3 MPa up to 6,0 MPa; • 1,1 Рн MPa – at the pressure of adjustment more than 6,0 MPa. Pressure of valves closing, Рз – ≥0,8 Рн. Bellows valves with a mechanism of counterbalanced type that compensates back pressure at the valve outlet. Bellows also protects the valve spring from hazardous working medium, from excessive low and high temperatures of working me-

dium. Bellows valves of steel 12Х18Н9ТЛ are designed for working media with the temperature up to -110 °С. Designation of bellows valves contains letter C, e.g.: СППК4С, СППК5С. For verification of working state the valves may be equipped with a device for manually operated opening and drainage (popping device). In this case designation of these valves contains letter Р (e.g. СППКР, СППК4Р). Connecting dimensions and valve flange seal faces – according to GOST 12815-80, series 2, construction length according to GOST 16587-71. Valves DN 25 PN 10,0 MPa are manufactured with nipple ends to connect them to the pipeline according to GOST 2822-78. Mounting position of the valves – vertical with a a cover upwards. To order the valves you must fill order form and indicate the following: • name of the product, designation, type designation (acc.to figures table); • nominal diameter of inlet nipple, DN; • nominal pressure, PN, MPa; • pressure of adjustment, (Рн, MPa), you are to take into consideration the back pressure if there is any at the outlet, or number of the spring; • material of the body; • availability of the manual drain device; • availability of a bellow. Example of ordering the valve DN 50 PN 4,0 MPa of steel 12Х18Н9ТЛ with manual drain device, pressure of adjustment – Рн 1,4 MPa, of СППК4 model according to ТУ 3742-004-07533604-2008: Safety valve СППК4Р 50-4,0 DN 50 PN 4,0 MPa Рн 1,4 MPa 17нж25нж. In your order you are to specify the necessity of spare parts (mating flanges, gaskets, spins, nuts; for valves DN 25 PN 10,0 – nipples with union nuts and gaskets). JSC “Blagoveschensk Valves Plant” reserves the right to use other materials which meet the requirements of standard technical documents.

SPRING LOADED SAFETY VALVES

SPRING LOADED SAFETY VALVES Production and delivery according to Specification TУ 3742-004-07533604-2008, ТУ 3742-005-07533604-2005, ТУ 3742-008-07533604-2006

СППКР

СППКС

СППК

SPRING LOADED SAFETY VALVES

(Technical characteristics)

Designation of the product

Figures table

PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet

Fс, mm2

α1 gas

α2 liq.

Material of the body

Н, mm

L, L1, Weight, Н1, mm mm mm kg

598

---

555

598

---

555

720

---

675

720

---

675

---

655

675

---

650

---

715

760

---

715

760

---

770

---

730

770

---

730

---

860

---

860

940

---

940

---

1000

1060

---

514

558

---

462

ТУ 3742-004-07533604-2008 СППК4Р 50-1,6

17с6нж

1,6

СППК4 50-1,6

17с7нж

СППК4Р 50-4,0

17с21нж

СППК4 50-4,0

17с23нж

4,0

СППК5Р 50-6,3

17с16нж

6,3

СППК5 50-6,3

17с16нж1

1,6 4,0

6,3

СППК5Р 50-16,0

17с8нж

СППК5 50-16,0

17с8нж1

16,0

СППК4Р 80-1,6

17с6нж

1,6

СППК4 80-1,6

17с7нж

СППК4Р 80-4,0

17с21нж

СППК4 80-4,0

17с23нж

4,0

СППК4 80-6,3

17с85нж

6,3

СППК4Р 80-6,3

17с89нж

СППК4 80-16,0

17с80нж

СППК4Р 80-16,0

17с90нж

16,0

СППК5Р 100-1,6

17с6нж

1,6

СППК5 100-1,6

17с7нж

СППК5Р 100-4,0

17с21нж

СППК5 100-4,0

17с23нж

4,0

СППК4 150-1,6М

17с7нж

1,6

СППК4 150-4,0М

17с23нж

СППК4Р 150-1,6М

17с6нж

СППК4Р 150-4,0М

17с21нж

СППК4 200-1,6

17с13нж

СППК4Р 200-1,6

17с17нж

СППК4 25-4,0

17с14нж

СППК4Р 25-4,0

17с25нж

СППК 25-10,0

17с81нж

СППКР 25-10,0

17с84нж

СППК4Р 25-16,0 СППК5Р 100-6,3

100

150

16,0

1,6 4,0

6,3 16,0

1,6 4,0

4,0 1,6

0,6 80

0,6 1,6

855

0,8

0,5

Steel 20Л

1,6

4,0

855

0,8

0,4

Steel 20Л

0,6 100

0,6 1,6

1256

0,8

0,5

Steel 20Л

1,6

100

150

4,0

1,6

1256

855

1809

0,6

0,8

0,6 200

4,0

1,6 0,6

0,1

0,5

Steel 20Л

0,56 75

4417

0,8 0,56

1,6

Steel 20Л

0,56 0,4

0,23

130 155

145 160

150 175

165 195

26 31

45 54

37 44

55 64 68

160 200

53 50 58 55 91

205 230

96 94 99

1,6

300

0,6

142 15836

4,0

1,6

201

0,6

0,1

Steel 20Л

10,0

4,0

113

0,4

0,1

Steel 20

507

---

17с9нж

16,0

4,0

113

0,6

0,3

Steel 20Л

550

---

105 125

17с16нж

100

6,3

150

4,0

3117

0,8

0,4

Steel 20Л

1022

---

235 245

155

SPRING LOADED SAFETY VALVES

280 320

176

200

0,4 0,23

Steel 20Л

100 120 90

180 20 23 9 12

SPRING LOADED SAFETY VALVES

(Technical characteristics) (cont.)

Designation of the product

Figures table

PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet

Fс, mm2

α1 gas

α2 liq.

Material of the body

Н, mm

Н1, L, L1, Weight, mm mm mm kg

ТУ 3742-004-07533604-2008 СППК5Р 100-6,3-01

17с16нж2

4071

СППК5 100-6,3

17с16нж1

3117

СППК5 100-6,3-01

17с16нж3

4071

СППК5Р 100-16,0

17с8нж

1809

СППК5Р 100-16,0-01

17с8нж2

2463

СППК5 100-16,0

17с8нж1

1809

СППК5 100-16,0-01

17с8нж3

2463

СППК5Р 50-6,3 нж

17нж16нж

СППК5 50-6,3 нж

17нж16нж1

СППК5Р 50-16,0 нж

17нж8нж

СППК5 50-16,0 нж

17нж8нж1

СППК5Р 100-6,3 нж

17нж16нж

СППК5Р 100-6,3 нж1 17нж16нж2

100

6,3

100 16,0

150

4,0

6,3 16,0

4,0

855

100

6,3

150

4,0

3117

4071

3117

СППК5 100-6,3 нж1

17нж16нж3

4071

СППК5Р 100-16,0 нж

17нж8нж

1809

2463

1809

2463

706

1256

1809

4417

17нж8нж1

0,4

--Steel 20Л

0,8

100 16,0

150

4,0

СППК5 100-16,0 нж1 17нж8нж3 СППК4Р 50-1,6 УХЛ1 17нж17нж

СППК4Р 80-1,6 УХЛ1 17нж17нж

100

СППК5Р 100-1,6 УХЛ1 17нж6нж

100

150

СППК4Р 150-1,6 УХЛ1 17нж6нж

150

200

СППК4Р 200-1,6 УХЛ1 17нж17нж 200

1,6

300

СППК4 50-1,6 УХЛ1

17нж13нж

СППК4 80-1,6 УХЛ1

17нж13нж

100

СППК5 100-1,6 УХЛ1

17нж7нж

100

150

СППК4 150-1,6 УХЛ1

17нж7нж

150

200

СППК4 200-1,6 УХЛ1 17нж13нж 200

300

СППК4Р 50-4,0 УХЛ1 17нж25нж

СППК4Р 80-4,0 УХЛ1 17нж25нж

СППК5Р 100-4,0 УХЛ1 17нж25нж 100 СППК4Р 150-4,0 УХЛ1 17нж21нж 150

4,0

100 150 200

0,6 1,6

0,6

1,6 0,6

1,6

1022 1022

0,4

---

0,8

0,4

Steel 12Х18Н9ТЛ

16,0

17нж16нж1

СППК5 100-16,0 нж

0,8

6,3

СППК5 100-6,3 нж

СППК5Р 100-16,0 нж1 17нж8нж2

1022

0,4

Steel 12Х18Н9ТЛ

0,4

Steel 12Х18Н9ТЛ

150

966

150 160

--966

235 245

160 155 155

720

---

675

720

---

675

1022 --1022

0,8

966 235 245

966

1022 0,8

155

1022 ---

145 160

155 235 245

966

155 150 150 160

--966

54 50

--966

235 245

966

160 155 155

595

---

130 155

675

---

150 175

0,5

770

---

160 200

0,56

940

---

205 230

142 15836 0,4 0,23

1250

---

280 320

180

---

570 130 155

---

650 150 175

---

730 160 200

0,56

---

860 205 230

142 15836 0,4 0,23

---

1170 280 320

176

706

595

---

130 155

1256

675

---

150 175

1809

0,5

770

---

160 200

4417

0,56

940

---

205 230

706

1256

1809

4417

0,6 0,8

SPRING LOADED SAFETY VALVES

0,3

0,3 0,5

0,3

Steel 12Х18Н9ТЛ

SPRING LOADED SAFETY VALVES

(Technical characteristics) (cont.)

Designation of the product

Figures table

PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet

Fс, mm2

α1 gas

Н, mm

L, L1, Weight, Н1, mm mm mm kg

---

570

130 155

---

650

150 175

0,5

---

730

160 200

0,56

---

860

205 230

760

---

715

760

---

715

545

---

505

507

---

462

α2 liq.

Material of the body

ТУ 3742-004-07533604-2008 СППК4 50-4,0 УХЛ1

17нж14нж

СППК4 80-4,0 УХЛ1

17нж14нж

СППК5 100-4,0 УХЛ1 17нж23нж 100

80 4,0

СППК4 150-4,0 УХЛ1 17нж23нж 150 СППК4Р 80-6,3 УХЛ1 17нж89нж СППК4 80-6,3 УХЛ1

17нж85нж

СППК4Р 80-16,0 УХЛ1 17нж90нж СППК4 80-16,0 УХЛ1 17нж80нж СППК4Р 25-4,0 УХЛ1 17нж25нж СППК4 25-4,0 УХЛ1

17нж14нж

СППКР 25-10,0 УХЛ1 17нж84нж

1256

1809

4417

100

4,0

1256

16,0

100

4,0

855

0,6 0,8 0,6

0,6

0,3

0,1

Steel 12Х18Н9ТЛ

0,1

165 195 165 195

65 72 69 24

4,0

1,6

201

10,0

4,0

113

0,4

0,1

254

0,6

0,1

530

100 120

0,5

590

130 155

0,4

700

145 160

650

150 175

730

160 200

0,4

998

235 245 205 230

СППК4С 50-4,0 нж

17нж14нж1

СППК5С 50-6,3 нж

17нж16нж1 50

6,3

СППК5С 50-16,0 нж

17нж8нж1

16,0

СППК4С 80-4,0 нж

17нж14нж1 80

СППК5С 100-4,0 нж 17нж23нж1

4,0

СППК5С 100-6,3 нж 17нж16нж1 100

6,3

СППК5С 100-16,0 нж 17нж8нж1

16,0 150

СППК4С 200-1,6 нж 17нж13нж1 200

1,6 4,0 1,6

40 80 100 150

200 300

СППК4Р 50-1,6 ХЛ1

17лс17нж

СППК4Р 80-1,6 ХЛ1

17лс17нж

100

СППК5Р 100-1,6 ХЛ1 17лс6нж

100

СППК4Р 150-1,6 ХЛ1 17лс6нж

150

200

СППК4Р 200-1,6 ХЛ1 17лс17нж

200

300

СППК4 50-1,6 ХЛ1

17лс13нж

СППК4 80-1,6 ХЛ1

17лс13нж

100

СППК5 100-1,6 ХЛ1

17лс7нж

100

СППК4 150-1,6 ХЛ1

17лс7нж

150

200

СППК4 200-1,6 ХЛ1

17лс13нж

200

300

1,6

150

1,6 4,0 1,6 4,0 0,6 1,6 0,6 0,6 1,6 0,6 0,6 1,6 0,6

855

Steel 12Х18Н9Т

100 120

17нж14нж1 25

6,3

СППК4С 25-4,0 нж

СППК4С 150-4,0 нж 17нж23нж1

706

17нж81нж

17нж7нж1

150

1,6

200

СППК 25-10,0 УХЛ1

СППК4С 150-1,6 нж

100

21 12 9

37 42

1256

1809

4071

1809

4417

0,56

875

142 15836 0,4

0,1

1040 280 320

190

595

130 155

675

150 175

160 200

706

1256

1809

4417

0,8

0,6 0,8

0,5

0,3

706

1256

1809

4417

0,6 0,8

---

155 91 94

770

0,56

940

205 230

1250

280 320

180

570

130 155

650

150 175

730

160 200

860

205 230

1170 280 320

176

Steel 20ГЛ

0,3 0,5 0,56

142 15836 0,4 0,23

SPRING LOADED SAFETY VALVES

---

150

0,5

142 15836 0,4 0,23 30

Steel 12Х18Н9ТЛ

SPRING LOADED SAFETY VALVES

(Technical characteristics) (cont.)

Designation of the product

Figures table

PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet

Fс, mm2

α1 gas

α2 liq.

Material of the body

Н, mm

L, L1, Weight, Н1, mm mm mm kg

ТУ 3742-004-07533604-2008 СППК4Р 50-4,0 ХЛ1

17лс25нж

СППК4Р 80-4,0 ХЛ1

17лс25нж

СППК5Р 100-4,0 ХЛ1 17лс25нж

100

СППК4Р 150-4,0 ХЛ1 17лс21нж

150

СППК4 50-4,0 ХЛ1

17лс14нж

СППК4 80-4,0 ХЛ1

17лс14нж

СППК5 100-4,0 ХЛ1

17лс23нж

100

СППК4 150-4,0 ХЛ1

17лс23нж

150

СППК4Р 80-6,3 ХЛ1

17лс89нж

СППК4 80-6,3 ХЛ1

17лс85нж

СППК4Р 80-16,0 ХЛ1 17лс90нж СППК4 80-16,0 ХЛ1

17лс80нж

СППК4Р 25-4,0 ХЛ1

17лс25нж

СППК4 25-4,0 ХЛ1

17лс14нж

СППК5Р 50-6,3 ХЛ1

17лс89нж

СППК5 50-6,3 ХЛ1

17лс85нж

80 4,0

4,0

706

1256

1809

200

4417

706

1256

1809

4417

1256

100 150

1,6

200 6,3

100

0,6 0,8 0,6 0,8

675

0,5

770

0,56

940

0,3 ---

0,5 0,56

4,0

16,0

595

0,3

Steel 20ГЛ 33

855

0,6

0,1

130 155

150 175

160 200

205 230

570

130 155

650

150 175

730

160 200

860

205 230

---

760

---

715

760

---

715

545

---

505

720

---

675

720

---

675

68 165 195

65 72 69

4,0

1,6

201

6,3

4,0

855

0,8

0,4

16,0

4,0

855

0,8

0,4

100

6,3

150

4,0

3117

0,8

0,4

1022

---

235 245

155

СППК5Р 100-6,3-01 ХЛ1 17лс16нж2 100

6,3

150

4,0

4071

0,8

0,4

1022

---

235 245

155

СППК 25-10,0 ХЛ1

17лс81нж

10,0

4,0

113

0,4

0,1

09Г2С

---

462

СППКР 25-10,0 ХЛ1

17лс84нж

10,0

4,0

113

0,4

0,1

09Г2С

507

---

СППК5 100-6,3 ХЛ1

17лс16нж1

100

6,3

150

4,0

3117

4071

0,8

0,4

---

966

235 245

1809

2463

1022

---

1809

2463

254

СППК5Р 50-16,0 ХЛ1 17лс90нж СППК5 50-16,0 ХЛ1

17лс80нж

СППК5Р 100-6,3 ХЛ1 17лс16нж

СППК5 100-6,3-01 ХЛ1 17лс16нж3 СППК5Р 100-16,0 ХЛ1 17лс8нж СППК5Р 100-16,0-01 ХЛ1 17лс8нж2 СППК5 100-16,0 ХЛ1

17лс8нж1

100 16,0

150

4,0

СППК5 100-16,0-01 ХЛ1 17лс8нж3 СППК4С 25-4,0 ХЛ1

17лс14нж

СППК4С 50-4,0 ХЛ1

17лс14нж

СППК5С 50-6,3 ХЛ1

17лс16нж

СППК5С 50-16,0 ХЛ1

17лс8нж

СППК4С 80-4,0 ХЛ1

17лс14нж

25 50

4,0 6,3

40 80

16,0 80

4,0

100

1,6 4,0 1,6

33 40

855

0,8

0,4

0,8

1256

SPRING LOADED SAFETY VALVES

145 160 145 160

---

21 49 45 54 50

150 150 160

235 245 Steel 20ГЛ

0,6

100 120

966

160 155 155

0,1

530

100 120

0,5

590

130 155

690

145 160

665

150 175

0,4 0,5

---

37 42 39

SPRING LOADED SAFETY VALVES

(Technical characteristics) (cont.)

Designation of the product

Figures table

PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet

Fс, mm2

α1 gas

α2 liq.

Material of the body

Н, mm

L, L1, Weight, Н1, mm mm mm kg

ТУ 3742-004-07533604-2008 СППК5С 100-4,0 ХЛ1

17лс23нж

4,0

СППК5С 100-6,3 ХЛ1 17лс16нж3 100

6,3

СППК5С 100-16,0 ХЛ1 17лс8нж1

16,0

СППК4С 150-1,6 ХЛ1

17лс7нж

СППК4С 150-4,0 ХЛ1

17лс23нж

СППК4С 200-1,6 ХЛ1

17лс13нж

150 200

1,6 4,0 1,6

1,6 150

200 300

4,0 0,6 1,6 0,6

1809

4071

1809

4417

0,5

0,4

142 15836 0,4

0,1

Steel 20ГЛ

---

730

160 200

998

235 245

875

205 230

55 150 155 91 94

---

1040 280 320

190

---

864

948

---

1175

1260

---

864

948

---

1175

1260

---

528

100 120

587

130 155

706

145 160

660

150 175

700

165 195

730

160 200

925

235 245

884

205 230

ТУ 3742-005-07533604-2005 СППК4 150-1,6М1

17с7нж

СППК4Р 150-1,6М1

17с6нж

СППК4 200-1,6М

17с13нж

СППК4Р 200-1,6М

17с17нж

СППК4 150-1,6М1

17лс7нж

СППК4Р 150-1,6М1

17лс6нж

СППК4 200-1,6М

17лс13нж

СППК4Р 200-1,6М

17лс17нж

150

1,6

200

4417

0,8 0,65

0,6

Steel 20Л

200

1,6

300

142 15836 0,7 0,53

150

1,6

200

4417

0,8 0,65

0,6 200

1,6

300

Steel 20ГЛ 142 15836 0,7 0,53

205 230 280 320 205 230 280 320

94 176 180 91 94 176 180

ТУ 3742-008-07533604-2006 СППК5С 25-4,0 нж

28нж21нж

4,0

СППК5С 50-1,6 нж

28нж20нж

СППК5С 50-4,0 нж

28нж21нж

СППК5С 50-6,3 нж

28нж22нж

СППК5С 50-16,0 нж

28нж23нж

16,0

СППК5С 80-1,6 нж

28нж20нж

1,6

СППК5С 80-4,0 нж

28нж21нж

СППК5С 80-6,3 нж

28нж22нж

СППК5С 80-16,0 нж

28нж23нж

16,0

СППК5С 100-1,6 нж

28нж20нж

1,6

СППК5С 100-4,0 нж

28нж21нж

СППК5С 100-6,3 нж

28нж22нж

1,6 50

100

СППК5С 100-16,0 нж 28нж23нж

4,0 6,3

254

0,6

0,6 80

1,6

0,6 100

1,6 4,0 0,6

150

1,6 4,0

1256

855

1809

4071

1809

4417

0,6

---

0,1

----Steel --2Х18Н12МЗТЛ ---

0,4

28нж20нж 200

1,6

300

0,6

142 15836 0,4

СППК5РС 25-4,0 нж

28нж21нж1 25

4,0

1,6

---

0,8

СППК5С 200-1,6 нж

254

---

0,4

0,5

28нж21нж

1,6

---

0,5

СППК5С 150-4,0 нж

4,0

0,6

0,8

28нж20нж

200

---

855

СППК5С 150-1,6 нж

150

0,1 0,45

4,0

16,0 1,6

1,6

0,6

0,5 0,1

SPRING LOADED SAFETY VALVES

------------571

1027 280 320 ---

100 120

22 27 28 37 42 37 39 67 71 50 55 150 155 91 94 176 25

SPRING LOADED SAFETY VALVES

(Technical characteristics) (cont.)

Designation of the product

Figures table

PN1, PN, DN, dс, DN, MPa MPa outlet inlet mm inlet outlet

Fс, mm2

α1 gas

α2 liq.

Material of the body

Н, mm

L, L1, Weight, Н1, mm mm mm kg

630

---

ТУ 3742-008-07533604-2006 СППК5РС 50-1,6 нж 28нж20нж1

1,6

0,6

СППК5РС 50-4,0 нж 28нж21нж1

4,0 50

СППК5РС 50-6,3 нж 28нж22нж1

1,6 80

0,8

4,0

1,6 80

СППК5РС 80-4,0 нж 28нж21нж1

0,6 100

4,0

СППК5РС 80-6,3 нж 28нж22нж1

1256

1,6

100

СППК5РС 80-16,0 нж 28нж23нж1

16,0

СППК5РС 100-1,6 нж 28нж20нж1

1,6

4,0

1,6 СППК5РС 100-4,0 нж 28нж21нж1

855

0,6

1809

0,1

СППК5РС 100-6,3 нж 28нж22нж1

150 72

4071

4,0 16,0

СППК5РС 150-1,6 нж 28нж20нж1

1,6 150 4,0

СППК5РС 200-1,6 нж 28нж20нж1 200

1,6

1809

4417

0,6

750

---

702

---

45 40 150 175

702

---

755

---

41 70 165 195

Steel 755 12Х18Н12МЗТЛ

---

765

---

74 53 160 200

765

---

970

---

0,6

142 15836 0,4

SPRING LOADED SAFETY VALVES

0,1

155 235 245

970

---

927

---

0,5

1,6 300

40 145 160

0,4

0,6 200

СППК5РС 150-4,0 нж 28нж21нж1

0,8

6,3

СППК5РС 100-16,0 нж 28нж23нж1

---

0,5

4,0 100

750

0,5

6,3 80

---

0,4

16,0

СППК5РС 80-1,6 нж 28нж20нж1

630 855

6,3

СППК5РС 50-16,0 нж 28нж23нж1

30 130 155

0,45

160 94 205 230

927

---

1070

---

97 280 320

180

DRAWINGS OF FLANGED VALVE BODY PN 1,6 MPa

PN 4,0 MPa

PN 1,6 MPa, main dimensions, mm DN

DN1

160

125

102

185

150

128

130

155

195

160

133

100

205

170

148

150

175

100

215

180

158

150

280

240

212

160

200

150

280

240

212

200

315

280

258

205

230

200

335

295

268

300

435

395

365

280

320

PN 4,0 MPa, main dimensions, mm DN

DN1

115

145

110

100

120

160

125

102

195

160

133

130

155

195

160

133

121

100

215

180

158

150

175

100

230

190

158

150

280

240

212

180

200

150

300

250

212

204

200

335

295

268

205

230

SPRING LOADED SAFETY VALVES

DRAWINGS OF FLANGED VALVE BODY DN 25 PN 10,0 MPa

PN 6,3; 16,0 MPa

PN 6,3 MPa, main dimensions, mm DN

DN1

175

135

102

195

160

133

121

145

160

210

170

133

115

100

230

190

158

150

165

195

100

250

200

171

145

150

300

250

212

204

235

245

PN 16,0 MPa, main dimensions, mm DN

DN1

135

100

145

110

105

125

195

145

115

195

160

133

121

145

160

230

180

150

130

100

230

190

158

150

165

195

100

265

210

171

145

150

300

250

212

204

235

245

SPRING LOADED SAFETY VALVES

DRAFT – SAFETY VALVE DN 25 PN 10,0 MPa DN 25 PN 10,0 MPa

completed with spare parts (dimensions)

DRAFT – SAFETY VALVE DN 25 PN 10,0 MPa

connection to pipelines (dimensions)

Inlet

Outlet

Name of the part

Position number

Note

Name of the part

Position number

Note

Gasket

45х33х2

Gasket

52х39х2

Nipple

Union nut

For wrench 55

Union nut

For wrench 65

SPRING LOADED SAFETY VALVES

BASIC DESIGN OF VALVE BODY FLANGES Inlet flange

Outlet flange

Nominal pressure of the valve, MPa

PN, MPa

Connecting dimensions and seal face acc. to GOST 12815-80, series 2

PN, MPa

Connecting dimensions and seal face acc. to GOST 12815-80, series 2

PN 1,6

1,6

Design 1

0,6

Design 1

PN 4,0

4,0

Design 3

1,6

Design 1

PN 6,3

6,3

Design 7

4,0

Design 3

PN 16,0

16,0

Design 7

4,0

Design 3

You can order safety valves with seal faces of other designs according to GOST 12815-80, series 2, in accordance with the information specified in the Chapter “Tolerable deviations of seal face types”

OPERATING CONDITIONS OF SPRING LOADED SAFETY VALVES 17с...

17лс...

Parameter

17нж...

Climatic design acc. to GOST 15150-69 ХЛ1 УХЛ1

У1

Water, air, steam, ammonia1, natural gas, oil, oil products, liquid and gaseous hydrocarbons and other media, where corrosion rate of steel Working media 20Л, 20 is ≤0,1 mm/year

Water, air, steam, ammonia1, natural gas, oil products, liquid and gaseous petroleum products and other media, where corrosion rate of steel 20ГЛ, 09Г2С is ≤0,1 mm/year

28нж... УХЛ1

Water, air, steam, ammonia, wet natural gas, oil products, medium, containing hydrogen High-sulfur natural gas, sulfide1, liquid and petroleum products, gaseous hydrocarbon with high content of media, petrochemihydrogen sulfide1, hycal products and other drogen sulfide and other media, where corrosion media, where corrosion rate of steel rate of steel 12Х18Н9ТЛ, 12Х18Н10Т 12Х18Н12М3ТЛ is ≤0,1 mm/year is ≤0,1 mm/year

Safety valves СППК and СППКС (DN 50...200 PN 1,6 MPa and DN 25...150 PN 4,0 MPa) acc.to ТУ 3742-004-07533604-2008 – liquid chlorine acc.to GOST 6718-93 and gaseous with moisture content ≤ 0,04 % Working medium temperature

-40 °C to +425 °C

-60 °C to +425 °C

-60 °C to +600 °C2

-60 °C to +250 °C3

Min. ambient temperature

-40 °C

-60 °C

When ordering indicate as additional requirement in the order form. Bellows valves fit working media up to -110 °С. 3 In accordance with ТУ, depending on concentration and chemical composition, max. temperature of working medium may be lowered. 1 2

SPRING LOADED SAFETY VALVES

MATERIAL OF MAIN PARTS 17с...

17лс...

Name of the part

№

17нж...

28нж...

Climatic design according to GOST 15150-69 У1

ХЛ1

УХЛ1

Steel 20Л, Steel 20

20ГЛ

12Х18Н9ТЛ, 12Х18Н10Т

12Х18Н12МЗТЛ

Steel 20

09Г2С

12Х18Н10Т

10Х17Н13М2Т

Body

Bonnet

Seat

20Х13

12Х18Н10Т* or 20Х13

12Х18Н10Т*

10Х17Н13М2Т*

Slide valve

30Х13

12Х18Н10Т* or 30Х13

12Х18Н10Т*

10Х17Н13М2Т*

Stem

30Х13

12Х18Н10Т* or 30Х13

12Х18Н10Т*

14Х17Н2

Nut

Steel 25

20ХН3А

12Х18Н10Т

10Х17Н13М2Т

Steel 35

20ХН3А

12Х18Н10Т

10Х17Н13М2Т

Spring

50ХФА

08Х18Н10Т

10Х17Н13М2Т (without protective coat) or 08Х18Н10Т (with protective coat)

Bellows

---

08Х18Н10Т

*When ordering indicate as additional requirement in the order form

APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES Designation

СППК4 25-4,0 СППК4 25-4,0 УХЛ1 СППК4 25-4,0 ХЛ1 СППК4Р 25-4,0 СППК4Р 25-4,0 УХЛ1 СППК4Р 25-4,0 ХЛ1

PN, MPa

Min. diameter of the seat dс, mm

Adjustment pressure limits, Рн, MPa

Spring number acc. to manufacturer’s specification

0,4…0,8 0,8…1,6 1,6…2,5 2,5…4,0

8 1 2 3

0,8…1,6 1,6…2,5 2,5…4,0

1 2 3 8 1 2 3 4 5 9

4,0

СППК4С 25-4,0 нж СППК4С 25-4,0 ХЛ1 СППК5С 25-4,0 нж СППК5РС 25-4,0 нж СППК 25-10,0 СППК 25-10,0 УХЛ1 СППКР 25-10,0 СППКР 25-10,0 УХЛ1

10,0

0,4…0,8 0,8…1,6 1,6…2,5 2,5…5,0 5,0…8,0 8,0…10,0

СППК4Р 25-16,0

16,0

10,0…16,0

SPRING LOADED SAFETY VALVES

APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES (cont.) Designation

PN, MPa

СППК4 50-1,6 СППК4Р 50-1,6 СППК5С 50-1,6 нж СППК5РС 50-1,6 нж

Adjustment pressure limits, Рн, MPa

Spring number acc. to manufacturer’s specification

0,05…0,12 0,12…0,25 0,25…0,4 0,4…0,8 0,8…1,6

10 11 12 13 14

0,05…0,12 0,12…0,25 0,25…0,4 0,4…0,8 0,8…2,0 2,0…3,0 3,0…4,0

10 11 12 13 14 15 16

2,0…3,4 3,0…5,4 5,0…6,3

55 56 57

5,3…9,0 8,5…12,4 12,4…14,1 14,0…16,0

58 59 60 61

Min. diameter of the seat dс, mm

33 1,6

СППК4 50-1,6 УХЛ1 СППК4 50-1,6 ХЛ1 СППК4Р 50-1,6 УХЛ1 СППК4Р 50-1,6 ХЛ1

СППК4 50-4,0 СППК4Р 50-4,0 СППК4С 50-4,0 нж СППК4С 50-4,0 ХЛ1 СППК5С 50-4,0 нж СППК5РС 50-4,0 нж

33 4,0

СППК4 50-4,0 УХЛ1 СППК4 50-4,0 ХЛ1 СППК4Р 50-4,0 УХЛ1 СППК4Р 50-4,0 ХЛ1 СППК5 50-6,3 СППК5 50-6,3 нж СППК5 50-6,3 ХЛ1 СППК5Р 50-6,3 СППК5Р 50-6,3 нж СППК5Р 50-6,3 ХЛ1 СППК5С 50-6,3 нж СППК5С 50-6,3 ХЛ1 СППК5РС 50-6,3 нж СППК5 50-16,0 СППК5 50-16,0 нж СППК5 50-16,0 ХЛ1 СППК5Р 50-16,0 СППК5Р 50-16,0 нж СППК5Р 50-16,0 ХЛ1 СППК5С 50-16,0 нж СППК5С 50-16,0 ХЛ1 СППК5РС 50-16,0 нж

6,3

16,0

SPRING LOADED SAFETY VALVES

APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES (cont.) Designation

СППК4 80-1,6 СППК4 80-1,6 УХЛ1 СППК4 80-1,6 ХЛ1 СППК4Р 80-1,6 СППК4Р 80-1,6 УХЛ1 СППК4Р 80-1,6 ХЛ1 СППК5С 80-1,6 нж СППК5РС 80-1,6 нж

PN, MPa

1,6

Min. diameter of the seat dс, mm

Adjustment pressure limits, Рн, MPa

Spring number acc. to manufacturer’s specification

0,05…0,12 0,12…0,3 0,3…0,5 0,5…0,8 0,8…1,6

30 31 32 33 34

0,05…0,12 0,12…0,3 0,3…0,5 0,5…0,8 0,8…2,0 2,0…3,0 3,0…4,0

30 31 32 33 35 36 37

2,5…3,5 3,5…4,4 4,4…5,0 5,0…6,3

38 37 39 40

6,3…10,0 10,0…13,5 13,5…16,0

41 42 43

СППК4 80-4,0 СППК4 80-4,0 УХЛ1 СППК4 80-4,0 ХЛ1 СППК4Р 80-4,0 СППК4Р 80-4,0 УХЛ1 СППК4Р 80-4,0 ХЛ1 СППК4С 80-4,0 нж СППК4С 80-4,0 ХЛ1 СППК5С 80-4,0 нж СППК5РС 80-4,0 нж СППК4 80-6,3 СППК4 80-6,3 УХЛ1 СППК4 80-6,3 ХЛ1 СППК4Р 80-6,3 СППК4Р 80-6,3 УХЛ1 СППК4Р 80-6,3 ХЛ1

4,0

40 6,3

СППК5С 80-6,3 нж СППК5РС 80-6,3 нж

СППК4 80-16,0 СППК4 80-16,0 УХЛ1 СППК4 80-16,0 ХЛ1 СППК4Р 80-16,0 СППК4Р 80-16,0 УХЛ1 СППК4Р 80-16,0 ХЛ1 СППК5С 80-16,0 нж СППК5РС 80-16,0 нж

16,0

SPRING LOADED SAFETY VALVES

APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES (cont.) Designation

PN, MPa

Min. diameter of the seat dс, mm

Adjustment pressure limits, Рн, MPa

Spring number acc. to manufacturer’s specification

50 51 52 53 54 55

СППК5 100-1,6 СППК5 100-1,6 УХЛ1 СППК5 100-1,6 ХЛ1 СППК5Р 100-1,6 СППК5Р 100-1,6 УХЛ1 СППК5Р 100-1,6 ХЛ1 СППК5С 100-1,6 нж СППК5РС 100-1,6 нж

1,6

0,05…0,1 0,08…0,16 0,15…0,3 0,25…0,45 0,45…0,85 0,8…1,6

СППК5 100-4,0 СППК5 100-4,0 УХЛ1 СППК5 100-4,0 ХЛ1 СППК5Р 100-4,0 СППК5Р 100-4,0 УХЛ1 СППК5Р 100-4,0 ХЛ1 СППК5С 100-4,0 нж СППК5С 100-4,0 ХЛ1 СППК5РС 100-4,0 нж

4,0

0,8…1,6 1,6…2,6 2,6…4,0

55 56 57

2,5…4,0 4,0…5,5 5,5…6,3

77а 80 81

2,5…4,0 4,0…5,0 5,0…5,8 5,8…6,3

80 81 82 83

6,3…10,0 10,0…12,5 11,0…14,5 13,5…16,0

80 81 82 83

СППК5 100-6,3 СППК5 100-6,3 нж СППК5 100-6,3 ХЛ1 СППК5Р 100-6,3 СППК5Р 100-6,3 нж СППК5Р 100-6,3 ХЛ1 СППК5 100-6,3-01 СППК5 100-6,3 нж1 СППК5 100-6,3-01 ХЛ1 СППК5Р 100-6,3-01 СППК5Р 100-6,3 нж1 СППК5Р 100-6,3-01 ХЛ1 СППК5С 100-6,3 нж СППК5С 100-6,3 ХЛ1 СППК5РС 100-6,3 нж СППК5 100-16,0 СППК5 100-16,0 нж СППК5 100-16,0 ХЛ1 СППК5Р 100-16,0 СППК5Р 100-16,0 нж СППК5Р 100-16,0 ХЛ1 СППК5С 100-16,0 нж СППК5С 100-16,0 ХЛ1 СППК5РС 100-16,0 нж

6,3

16,0

SPRING LOADED SAFETY VALVES

APPLICATION OF SPRINGS ACCORDING TO VALVE ADJUSTMENT PRESSURES (cont.) Designation СППК5 100-16,0-01 СППК5 100-16,0 нж1 СППК5 100-16,0-01 ХЛ1 СППК5Р 100-16,0-01 СППК5Р 100-16,0 нж1 СППК5Р 100-16,0-01 ХЛ1 СППК4 150-1,6М СППК4 150-1,6 УХЛ1 СППК4 150-1,6 ХЛ1 СППК4Р 150-1,6М СППК4Р 150-1,6 УХЛ1 СППК4Р 150-1,6 ХЛ1 СППК4С 150-1,6 нж СППК4С 150-1,6 ХЛ1 СППК4 150-1,6М1 СППК4Р 150-1,6М1 СППК5С 150-1,6 нж СППК5РС 150-1,6 нж СППК4 150-4,0М СППК4 150-4,0 УХЛ1 СППК4 150-4,0 ХЛ1 СППК4Р 150-4,0М СППК4Р 150-4,0 УХЛ1 СППК4Р 150-4,0 ХЛ1 СППК4С 150-4,0 нж СППК4С 150-4,0 ХЛ1 СППК5С 150-4,0 нж СППК5РС 150-4,0 нж СППК4 200-1,6 СППК4 200-1,6 УХЛ1 СППК4 200-1,6 ХЛ1 СППК4Р 200-1,6 СППК4Р 200-1,6 УХЛ1 СППК4Р 200-1,6 ХЛ1 СППК4С 200-1,6 нж СППК4С 200-1,6 ХЛ1 СППК5С 200-1,6 нж СППК5РС 200-1,6 нж

СППК4 200-1,6М СППК4Р 200-1,6М

PN, MPa

Min. diameter of the seat dс, mm

Adjustment pressure limits, Рн, MPa

Spring number acc. to manufacturer’s specification

16,0

6,3…8,8 8,8…10,5 10,5…12,5

81 82 83

0,05…0,15 0,15…0,3 0,3…0,5 0,5…0,8 0,8…1,2 1,2…1,6

70 71 72 73 74 75

0,8…1,2 1,2…1,8 1,8…2,5 2,5…3,5 3,5…4,0

74 75 76 77 78

142

0,05…0,1 0,1…0,2 0,2…0,3 0,3…0,5 0,5…0,7 0,7…0,9 0,9…1,2 1,2…1,6

72 73 74 75 76 77 78 79

142

0,3…0,4 0,4…0,5 0,5…0,7 0,7…0,9 0,9…1,2 1,2…1,6

75М-1 75М-2 76М 77М 78М 79М

1,6

4,0

1,6

SPRING LOADED SAFETY VALVES

CHANGEOVER VALVE Bottom elbow

Body

Locking washer Special bushing

Stem Bottom elbow Hand-wheel

Slide

Upper seat

Stem bushing

Support

Sprocket

Dowel

ПУ

Bottom seat

Locking washer Locking nut

Bonnet (insert)

Gland flange

Gland packing

CHANGEOVER VALVE

Clip

Bearing

CHANGEOVER VALVE

Production and delivery according to Specification 孝校 3742-007-07533604-2003

CHANGEOVER VALVE IS INSTALLED IN CASES WHEN IT IIS NECESSARY TO SWITCH OFF ONE SAFETY VALVE AND TO SWITCH ON ANOTHER ONE, WITHOUT WORKING PROCESS INTERRUPTION, IN ORDER TO CHANGE MEDIUM FLOW DIRECTION OR TO MIX THE MEDIA.

CHANGEOVER VALVE

Seat tightness according to GOST Р 54808-2011 class А. Flange joint to the pipeline. Dimensions of seal faces and connecting dimensions according to GOST 12815-80, series 2: PN 0,6 MPa – design 1; PN 1,6 MPa – design 1; PN 4,0 MPa – design 2; PN 6,3 MPa – design 7; PN 16,0 MPa – design 7. Each safety valve should be designed for full capacity. Turning the hand-wheel makes the closing element move from one seat to another in changeover valve thus connecting the protected object with one safety valve or another. The slide on the stem shows the location of closing element. The changeover valve may be delivered for additional payment together with safety valves, as well as flanges, gaskets and fasteners for connection to the pipeline. You can order safety valves with seal faces of other designs according to GOST 12815-80, series 2, in accordance

with the information specified in the Chapter “Tolerable deviations of seal face types”. To install the unit consisting of changeover valve and safety valves you are to provide additional fastening to guarantee rigidity and structural strength. In case of necessity changeover valve may be manufactured for inlet and outlet of safety valves and connected with each other by means of chain drive. (Refer to the Chapter “Safety valves with changeover valve) Example of ordering changeover valve DN 50 PN 1,6 MPa of steel12Х18Н9ТЛ, face-to-face length длина 340 мм: Changeover valve DN 50 PN 1,6 MPa ПУ-50-1,6-02 нж, 23нж16нж. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials, which meet the requirements of standard technical documents.

CHANGEOVER VALVE

CHANGEOVER VALVE ЦН-6

ПУТГ-2-АПН-04 Steel oval for PN 6,3; 16,0 MPa

Spacer

20Х13

ЦН-6

ПУТГ-2-АПН-04 Steel oval for PN 6,3; 16,0 MPa

АГИ, rings ТРГ

Gasket

Surfacing on the seat Surfacing on the slide valve

ПУТГ-2-АПН-04 Steel oval for PN 6,3; 16,0 MPa

АГИ, rings ТРГ

20ГЛ

Support

ЦН-12М

12Х18Н9ТЛ

12Х18Н10Т

14Х17Н2, 30Х13

Stem

ЦН-12М

Ring ТРГ

12Х18Н12М3ТЛ

10Х17Н13М2Т

10Х17Н13М2Т with surfacing

12Х18Н10Т with surfacing

12Х18Н10Т

45Х14Н14В2М

09Г2С with surfacing

45Х14Н14В2М

10Х17Н13М2Т with surfacing

Slide valve

20ХН3А, 40Х

12Х18Н9Т with surfacing

12Х18Н12М3ТЛ

09Г2С with surfacing, 30Х13

12Х18Н9ТЛ

12Х18Н12М3ТЛ

12Х18Н10Т

Seat

3 3а

20ГЛ

12Х18Н9ТЛ

20ХН3А, 35Х

Elbow

2 2а

20ГЛ

23нж16нж2, 23нж16нж3, 23нж17нж2, 23нж17нж3, 23нж18нж1, 23нж19нж1, 23нж20нж1

Nut

Body

23нж16нж, 23нж16нж1, 23нж17нж, 23нж17нж1, 23нж18нж, 23нж19нж, 23нж20нж

Name of the part

№

23лс16нж, 23лс16нж1, 23лс17нж, 23лс17нж1, 23лс18нж1, 23лс19нж, 23лс20нж

MATERIAL OF MAIN PARTS OF CHANGEOVER VALVES

20Х13

ТИИР-752 (ПДД) Steel oval for PN 6,3; 16,0 MPa

АГИ, rings ТРГ

20Л

30Х13

Steel 20 with surfacing, 30Х13

Steel 25

Steel 35

Steel 20 with surfacing, 30Х13

20Л

23с16нж, 23с16нж1, 23с17нж, 23с17нж1, 23с18нж, 23с19нж, 23с20нж

CHANGEOVER VALVE

-60 °C to +425 °C

ХЛ1

-60 °C

Working media

Working medium temperature

Climatic operation conditions acc. to GOST 15150-69

Minimal ambient operation temperature

When ordering indicate as additional requirement in the order form

Water, air, steam, ammonia1, natural gas, gas condensate, oil, oil products, liquid and gaseous hydrocarbons media and other media non-aggressive to steel 20Л. Corrosion rate ≤0,1 mm/year

Designation

23лс16нж, 23лс16нж1, 23лс17нж, 23лс17нж1, 23лс18нж1, 23лс19нж, 23лс20нж

-60 °C

УХЛ1, Т1

-60 °C

УХЛ1, Т1

-60 °C to +600 °C

Water, air, oil, steam, ammonia1, wet natural gas, petroleum products, containing hydrogen sulfide, liquid and gaseous hydrocarbons chemical and other media, where corrosion rate of steel 12Х18Н12М3ТЛ is ≤0,1 mm/year

Water, air, oil, steam, ammonia1, wet natural gas, petroleum products, containing hydrogen sulfide, liquid and gaseous hydrocarbons, chemical and other media, where corrosion rate of steel 12Х18Н9ТЛ is ≤0,1 mm/year

-60 °C to +600 °C

23нж16нж2, 23нж16нж3, 23нж17нж2, 23нж17нж3, 23нж18нж1, 23нж19нж1, 23нж20нж1

23нж16нж, 23нж16нж1, 23нж17нж, 23нж17нж1, 23нж18нж, 23нж19нж, 23нж20нж

OPERATING CONDITIONS OF CHANGEOVER VALVES

-40 °C

У1

-40 °C to +425 °C

Water, air, steam, ammonia1, wet natural gas, oil products, gas condensate, liquid and gaseous hydrocarbons and other media, nonaggressive to steel 20Л

23с16нж, 23с16нж1, 23с17нж, 23с17нж1, 23с18нж, 23с19нж, 23с20нж

TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES Designation of the product

Figures table

ПУ 50-1,6

23с16нж

-01

23с16нж1

-02 нж

23нж16нж

-03 нж

23нж16нж1

-04 нж1

23нж16нж2

-05 нж1

23нж16нж3

-06 ХЛ1

23лс16нж

-07 ХЛ1

23лс16нж1

ПУ 80-1,6

23с16нж

-01

23с16нж1

-02 нж

23нж16нж

-03 нж

23нж16нж1

-04 нж1

23нж16нж2

-05 нж1

23нж16нж3

-06 ХЛ1

23лс16нж

-07 ХЛ1

23лс16нж1

ПУ 100-1,6

23с16нж

-01

23с16нж1

-02 нж

23нж16нж

-03 нж

23нж16нж1

-04 нж1

23нж16нж2

-05 нж1

23нж16нж3

-06 ХЛ1

23лс16нж

-07 ХЛ1

23лс16нж1

ПУ 150-1,6

23с16нж

-01

23с16нж1

-02 нж

23нж16нж

-03 нж

23нж16нж1

-04 нж1

23нж16нж2

-05 нж1

23нж16нж3

-06 ХЛ1

23лс16нж

-07 ХЛ1

23лс16нж1

Nominal Working pressure PN, medium MPa temperature

Nominal diameter, DN

Material of body parts

Up to +425 °С

Steel 20Л

Up to +600 °С

Steel 12Х18Н9ТЛ

1,6

50 Up to +600 °С

Steel 12Х18Н12М3ТЛ

Up to +425 °С

Steel 20ГЛ

Up to +425 °С

Steel 20Л

Up to +600 °С

Steel 12Х18Н9ТЛ

1,6

80 Up to +600 °С

Steel 12Х18Н12М3ТЛ

Up to +425 °С

Steel 20ГЛ

Up to +425 °С

Steel 20Л

Up to +600 °С

Steel 12Х18Н9ТЛ

1,6

100 Up to +600 °С

Steel 12Х18Н12М3ТЛ

Up to +425 °С

Steel 20ГЛ

Up to +425 °С

Steel 20Л

Up to +600 °С

Steel 12Х18Н9ТЛ

1,6

150 Up to +600 °С

Steel 12Х18Н12М3ТЛ

Up to +425 °С

Steel 20ГЛ

CHANGEOVER VALVE

Weight, kg, ≤ 39 43 39 43 39 43 39 43 57 62 57 62 57 62 57 62 79 87 79 87 79 87 79 87 180 195 180 195 180 195 180 195

TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES Designation Figures table of the product ПУ 50-4,0

23с17нж

-01

23с17нж1

-02 нж

23нж17нж

-03 нж

23нж17нж1

-04 нж1

23нж17нж2

-05 нж1

23нж17нж3

-06 ХЛ1

23лс17нж

-07 ХЛ1

23лс17нж1

ПУ 80-4,0

23с17нж

-01

23с17нж1

-02 нж

23нж17нж

-03 нж

23нж17нж1

-04 нж1

23нж17нж2

-05 нж1

23нж17нж3

-06 ХЛ1

23лс17нж

-07 ХЛ1

23лс17нж1

ПУ 100-4,0

23с17нж

-01

23с17нж1

-02 нж

23нж17нж

-03 нж

23нж17нж1

-04 нж1

23нж17нж2

-05 нж1

23нж17нж3

-06 ХЛ1

23лс17нж

-07 ХЛ1

23лс17нж1

ПУ 150-4,0

23с17нж

-01

23с17нж1

-02 нж

23нж17нж

-03 нж

23нж17нж1

-04 нж1

23нж17нж2

-05 нж1

23нж17нж3

-06 ХЛ1

23лс17нж

-07 ХЛ1

23лс17нж1

Nominal Working pressure PN, medium MPa temperature

Nominal diameter, DN

Up to +425 °С 4,0

Up to +600 °С

Steel 20Л 50

Up to +600 °С 4,0

Up to +425 °С

Material of body parts

Steel 12Х18Н9ТЛ Steel 12Х18Н12М3ТЛ

Steel 20ГЛ

Up to +425 °С

Steel 20Л

Up to +600 °С

Steel 12Х18Н9ТЛ

4,0

80 Up to +600 °С

Steel 12Х18Н12М3ТЛ

Up to +425 °С

Steel 20ГЛ

Up to +425 °С

Steel 20Л

Up to +600 °С

Steel 12Х18Н9ТЛ

4,0

100 Up to +600 °С

Steel 12Х18Н12М3ТЛ

Up to +425 °С

Steel 20ГЛ

Up to +425 °С

Steel 20Л

Up to +600 °С

Steel 12Х18Н9ТЛ

4,0

150 Up to +600 °С

Steel 12Х18Н12М3ТЛ

Up to +425 °С

Steel 20ГЛ

CHANGEOVER VALVE

Weight, kg, ≤ 39 43 39 43 39 43 39 43 75 84 75 84 75 84 75 84 94 116 94 116 94 116 94 116 195 215 195 215 195 215 195 215

TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES (cont.) Designation of the product ПУ 80-0,6

Figures table

Nominal pressure PN, MPa

23с18нж

Working medium temperature

Nominal diameter, DN

Up to +425 °С

Weight, kg, ≤

Steel 20Л

Steel 12Х18Н9ТЛ

Steel 12Х18Н12М3ТЛ

-01 нж

23нж18нж

-02 нж1

23нж18нж1

-03 ХЛ1

23лс18нж

Up to +425 °С

Steel 20ГЛ

ПУ 100-0,6

23с18нж

Up to +425 °С

Steel 20Л

Steel 12Х18Н9ТЛ

Steel 12Х18Н12М3ТЛ

0,6

Up to +600 °С

Material of body parts

Up to +600 °С

-01 нж

23нж18нж

-02 нж1

23нж18нж1

-03 ХЛ1

23лс18нж

Up to +425 °С

Steel 20ГЛ

ПУ 25-4,0

23с17нж

Up to +425 °С

Steel 20Л

Steel 12Х18Н9ТЛ

Steel 12Х18Н12М3ТЛ

0,6

Up to +600 °С

-01 нж

23нж17нж

-02 нж1

23нж17нж1

-03 ХЛ1

23лс17нж

Up to +425 °С

Steel 20ГЛ

ПУ 200-1,6

23с16нж

Up to +425 °С

Steel 20Л

250

Steel 12Х18Н9ТЛ

250

Steel12Х18Н12М3ТЛ

250

4,0

Up to +600 °С

100

Up to +600 °С

-01 нж

23нж16нж

-02 нж1

23нж16нж1

-03 ХЛ1

23лс16нж

Up to +425 °С

Steel 20ГЛ

250

ПУ 200-0,6

23с18нж

Up to +425 °С

Steel 20Л

241

Steel 12Х18Н9ТЛ

241

Steel 12Х18Н12М3ТЛ

241

1,6

Up to +600 °С

-01 нж

23нж18нж

-02 нж1

23нж18нж1

-03 ХЛ1

23лс18нж

Up to +425 °С

Steel 20ГЛ

241

ПУ 50-6,3

23с20нж

Up to +425 °С

Steel 20Л

Steel 12Х18Н9ТЛ

Steel 12Х18Н12М3ТЛ

0,6

Up to +600 °С

200

Up to +600 °С

-01 нж

23нж20нж

-02 нж1

23нж20нж1

-03 ХЛ1

23лс20нж

Up to +425 °С

Steel 20ГЛ

ПУ 80-6,3

23с20нж

Up to +425 °С

Steel 20Л

135

Steel 12X18H9TЛ

135

Steel 12Х18Н12М3ТЛ

135

6,3

Up to +600 °С

200

Up to +600 °С

-01нж

23нж20нж

-02 нж1

23нж20нж1

-03 ХЛ1

23лс20нж

Up to +425 °С

Steel 20ГЛ

135

ПУ 100-6,3

23с20нж

Up to+425 °С

Steel 20Л

220

Steel 12Х18Н9ТЛ

220

Steel 12Х18Н12М3ТЛ

220

Steel 20ГЛ

220

-01 нж

23нж20нж

-02 нж1

23нж20нж1

-03 ХЛ1

23лс20нж

6,3

Up to +600 °С

Up to +600 °С Up to +600 °С

100

Up to +425 °С

CHANGEOVER VALVE

TECHNICAL CHARACTERISTICS OF CHANGEOVER VALVES (cont.) Nominal Working Designation of Figures table pressure PN, medium the product MPa temperature ПУ 50-16,0 -01 нж

Nominal diameter, DN

Material of body parts

Weight, kg, ≤

23с19нж

Up to +425 °С

Steel 20Л

105

23нж19нж

Up to +600 °С

Steel 12Х18Н9ТЛ

105

16,0

-02 нж1

23нж19нж1

Up to +600 °С

Steel 12Х18Н12М3ТЛ

105

-03 ХЛ1

23лс19нж

Up to +425 °С

Steel 20ГЛ

105

ПУ 80-16,0

23с19нж

Up to +425 °С

Steel 20Л

155

23нж19нж

Up to +600 °С

Steel 12Х18Н9ТЛ

155

-01 нж

16,0

-02 нж1

23нж19нж1

Up to +600 °С

Steel 12Х18Н12М3ТЛ

155

-03 ХЛ1

23лс19нж

Up to +425 °С

Steel 20ГЛ

155

ПУ 100-16,0

23с19нж

Up to +425 °С

Steel 20Л

235

23нж19нж

Up to +600 °С

Steel 12Х18Н9ТЛ

235

-01 нж

16,0

100

-02 нж1

23нж19нж1

Up to +600 °С

Steel 12Х18Н12М3ТЛ

235

-03 ХЛ1

23лс19нж

Up to +425 °С

Steel 20ГЛ

235

ПУ 300-0,6

23с18нж

Up to +425 °С

Steel 20Л

460

-01 нж

23нж18нж

Up to +600 °С

Steel 12Х18Н9ТЛ

460

-02 нж1

23нж18нж1

Up to +600 °С

Steel 12Х18Н12М3ТЛ

460

-03 ХЛ1

23лс18нж

Up to +425 °С

Steel 20ГЛ

460

0,6

300

CHANGEOVER VALVE

OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) Designation

PN, MPa

ПУ 50-1,6

340

170

750

-01

430

260

850

-02 нж

340

170

750

430

260

340

170

-05 нж1

430

260

850

-06 ХЛ1

340

170

750

-07 ХЛ1

430

260

850

ПУ 80-1,6

430

215

250

850

-01

510

295

275

955

-02 нж

430

215

250

850

510

295

275

955

430

215

250

850

-05 нж1

510

295

275

955

-06 ХЛ1

430

215

250

850

-07 ХЛ1

510

295

275

955

ПУ 100-1,6

510

255

275

965

-01

705

450

375 1270

-02 нж

510

255

275

705

450

375 1270

510

255

275

-05 нж1

705

450

375 1270

-06 ХЛ1

510

255

275

-07 ХЛ1

705

450

375 1270

ПУ 150-1,6

705 352,5 375 1315

-01

780 427,5 460 1475

-02 нж

705 352,5 375 1315

-03 нж -04 нж1

100

150

1,6

250

850 750

n отв.

Dм

125

102

---

160

105

320

160

133

---

195

150

320

180

158

---

215

165

400

240

212

---

280

220

400

965

780 427,5 460 1475 705 352,5 375 1315

-05 нж1

780 427,5 460 1475

-06 ХЛ1

705 352,5 375 1315

-07 ХЛ1

780 427,5 460 1475

CHANGEOVER VALVE

OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) (cont.) D1

n отв.

Dм

390

460 1485 295

268

---

335

250

600

340

170

250

---

115

240

ПУ 50-4,0

340

170

750

-01

430

260

850

-02 нж

340

170

750

430

260

340

170

125

---

160

105

320

-05 нж1

430

260

850

-06 ХЛ1

340

170

750

-07 ХЛ1

430

260

850

ПУ 80-4,0

430

215

250

850

-01

510

295

275

955

-02 нж

430

215

250

850

510

295

275

955

430

215

250

850

160

---

120

---

195

150

320

-05 нж1

510

295

275

955

-06 ХЛ1

430

215

250

850

-07 ХЛ1

510

295

275

955

ПУ 100-4,0

510

255

1070

-01

705

450

1270

-02 нж

510

255

1070

705

450

510

255

190

---

149

---

230

165

400

-05 нж1

705

450

1270

-06 ХЛ1

510

255

1070

-07 ХЛ1

705

450

1270

Designation

PN, MPa

200

1,6

780

4,0

ПУ 200-1,6 -01 нж -02 нж1 -03 ХЛ1 ПУ 25-4,0 -01 нж -02 нж1

720

-03 ХЛ1

-03 нж -04 нж1

100

4,0

250

375

850 750

1270 1070

CHANGEOVER VALVE

OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) Designation

PN, MPa

ПУ 150-4,0

705 352,5 375 1325

-01

780 427,5 460 1485

-02 нж

705 352,5 375 1325

-03 нж -04 нж1

150

4,0

780 427,5 460 1485 705 352,5 375 1325

-05 нж1

780 427,5 460 1485

-06 ХЛ1

705 352,5 375 1325

-07 ХЛ1

780 427,5 460 1485

n отв.

Dм

250

---

203

---

300

220

400

ПУ 80-0,6 -01 нж -02 нж1

0,6

430

215

250

845

150

128

---

185

150

320

100

0,6

510

255

275

960

170

148

---

205

165

400

200

0,6

780

390

460 1475

280

258

---

315

250

600

6,3

430

215

250

135

---

102

175

180

400

-03 ХЛ1 ПУ 100-0,6 -01 нж -02 нж1 -03 ХЛ1 ПУ 200-0,6 -01 нж -02 нж1 -03 ХЛ1 ПУ 50-6,3 -01 нж -02 нж1

860

-03 ХЛ1

CHANGEOVER VALVE

OVERALL AND CONNECTING DIMENSIONS OF CHANGEOVER VALVES (mm) (cont.) Designation

PN, MPa

n отв.

Dм

6,3

510

255

115 133

210

200

400

100

---

145 170

250

220

600

---

115

195

180

400

180

---

130 150

230

200

400

705 352,5 375 1310

210

---

145 170

265

220

600

780

395

365

---

435

300

600

375 1075

170

---

6,3

705 352,5 375 1300

200

---

16,0

430

215

250

870

145

16,0

510

255

375 1085

100

16,0

300

0,6

ПУ 80-6,3 -01 нж -02 нж1 -03 ХЛ1 ПУ 100-6,3 -01 нж -02 нж1 -03 ХЛ1 ПУ 50-16,0 -01 нж -02 нж1 -03 ХЛ1 ПУ 80-16,0 -01 нж -02 нж1 -03 ХЛ1 ПУ 100-16,0 -01 нж -02 нж1 -03 ХЛ1 ПУ 300-0,6 -01 нж -02 нж1

390

460 1570

---

-03 ХЛ1

CHANGEOVER VALVE

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

IN CASE OF NECESSITY IT IS POSSIBLE TO INSTALL CHANGEOVER VALVE AT OUTLET OF THE SAFETY VALVES UNIT (OF CORRESPONDENT NOMINAL SIZE AND PRESSURE) AND TO CONNECT BOTH VALVES BY MEANS OF CHAIN DRIVE In this case on turning the hand-wheel on changeover safety valve, the closing element moves, thus one safety valve is switched on, the other one is switched off – This is necessary for safety reasons and environmental protection. Units of safety valves with changeover valve are manufactured with hand-wheel on the right side. At the customer’s request units of safety valves may be manufactured with hand-wheel on the left side. Please, specify the necessary position when ordering the products. On the customer’s request and for additional payment the products may be completed with flanges, fasteners and spacers for connection to the pipeline.

On the customer’s request it is possible to produce units of safety valves with changeover valve with seal faces of other designs according to GOST 12815-80, series 2, in accordance with the information specified in the Chapter “Permissible deviations of seal face types”. Changeover valve is selected for the unit according to the required safety valve specified in the Table Basic dimensions of unit of safety valves with changeover valve” p. 99. JSC “Blagoveschensk Valves Plant reserves the right to use other materials which meet the requirements of standard technical documents.

Name

Safety valve

Changeover valve (at inlet)

Changeover valve (at outlet)

Adapter

БПУ

№

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

BSD

2 СППК4Р 50-1,6 (17с6нж) ПУ 50-1,6-01 ПУ 80-0,6 СППК4 50-1,6 (17с7нж) ПУ 50-1,6-01 ПУ 80-0,6 СППК4Р 80-1,6 (17с6нж) ПУ 80-1,6-01 ПУ 100-0,6 СППК4 80-1,6 (17с7нж) ПУ 80-1,6-01 ПУ 100-0,6 СППК4Р 50-4,0 (17с21нж) ПУ 50-4,0-01 ПУ 80-1,6 СППК4 50-4,0 (17с23нж) ПУ 50-4,0-01 ПУ 80-1,6 СППК4Р 80-4,0 (17с21нж) ПУ 80-4,0-01 ПУ 100-1,6 СППК4 80-4,0 (17с23нж) ПУ 80-4,0-01 ПУ 100-1,6 СППК4 25-4,0 (17с14нж) ПУ 25-4,0 ПУ 50-1,6 СППК4Р 25-4,0 (17с25нж) ПУ 25-4,0 ПУ 50-1,6 СППК5Р 100-1,6 (17с6нж) ПУ 100-1,6-01 ПУ 150-1,6

Designation of safety valves with changeover valve

Steel 20Л

Material of body 4 1,6 1,6 0,6 1,6 1,6 0,6 1,6 1,6 0,6 1,6 1,6 0,6 4,0 4,0 1,6 4,0 4,0 1,6 4,0 4,0 1,6 4,0 4,0 1,6 4,0 4,0 1,6 4,0 4,0 1,6 1,6 1,6 1,6

PN, MPa 5 50 50 80 50 50 80 80 80 100 80 80 100 50 50 80 50 50 80 80 80 100 80 80 100 25 25 50 25 25 50 100 100 150

DN 6 --420 ----420 ----490 ----490 ----420 ----420 ----490 ----490 ----420 ----420 ----630 ---

А1 7 ----215 ----215 ----255 ----255 ----215 ----215 ----255 ----255 ----170 ----170 ----352,5

А2

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

--450 ---

--170

--295

--260

--295

--260

8 --260

L1 9 --430 ----430 ----510 ----510 ----430 ----430 ----510 ----510 ----340 ----340 ----705 ---

L 10 --365 ----365 ----475 ----475 ----365 ----365 ----475 ----475 ----310 ----310 ----530 ---

Dimensions, mm 11 ----430 ----430 ----480 ----480 ----430 ----430 ----480 ----480 ----400 ----400 ----600

В 12 --320 320 --320 320 --320 400 --320 400 --320 320 --320 320 --320 400 --320 400 --240 320 --240 320 --400 400

Dм

1100

750

705

950

975

765

810

955

975

765

810

Н 14 29 43 51 26 43 51 40 62 67 37 62 67 31 43 57 28 43 57 44 84 79 39 84 79 20 30 39 23 30 39 53 87 180 385

126

120

250

260

165

170

210

215

150

155

Weight, Unit weight, kg kg

100

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

BSD

2 СППК5 100-1,6 (17с7нж) ПУ 100-1,6-01 ПУ 150-1,6 СППК5Р 100-4,0 (17с21нж) ПУ 100-4,0-01 ПУ 150-1,6 СППК5 100-4,0 (17с23нж) ПУ 100-4,0-01 ПУ 150-1,6 СППК4Р 150-1,6М (17с6нж) ПУ 150-1,6-01 ПУ 200-0,6 СППК4 150-1,6М (17с7нж) ПУ 150-1,6-01 ПУ 200-0,6 СППК4Р 150-4,0М (17с21нж) ПУ 150-4,0-01 ПУ 200-1,6 СППК4 150-4,0М (17с23нж) ПУ 150-4,0-01 ПУ 200-1,6 СППК5Р 50-6,3 (17с16нж) ПУ 50-6,3 ПУ 80-4,0 СППК5 50-6,3 (17с16нж1) ПУ 50-6,3 ПУ 80-4,0 СППК5Р 50-6,3 нж (17нж16нж) ПУ 50-6,3-01 нж ПУ 80-4,0-02 нж СППК5 50-6,3 нж (17нж16нж1) ПУ 50-6,3-01 нж ПУ 80-4,0-02 нж

Designation of safety valves with changeover valve

12Х18Н9ТЛ

Steel 20Л

Material of body 4 1,6 1,6 1,6 4,0 4,0 1,6 4,0 4,0 1,6 1,6 1,6 0,6 1,6 1,6 0,6 4,0 4,0 1,6 4,0 4,0 1,6 6,3 6,3 4,0 6,3 6,3 4,0 6,3 6,3 4,0 6,3 6,3 4,0

PN, MPa 5 100 100 150 100 100 150 100 100 150 150 150 200 150 150 200 150 150 200 150 150 200 50 50 80 50 50 80 50 50 80 50 50 80

490 ----490 ---

6 --630 ----630 ----630 ----812,5 ----812,5 ----812,5 ----812,5 ----490 ----490 ---

А1 7 ----352,5 ----352,5 ----352,5 ----390 ----390 ----390 ----390 ----215 ----215 ----215 ----215

А2

215

--215 ---

--215

8 --450 ----450 ----450 ----427,5 ----427,5 ----427,5 ----427,5 ----215

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

9 --705 ----705 ----705 ----780 ----780 ----780 ----780 ----430 ----430 ----430 ----430 ---

L 10 --530 ----530 ----530 ----670 ----670 ----670 ----670 ----520 ----520 ----520 ----520 ---

Dimensions, mm

11 ----600 ----600 ----600 ----705 ----705 ----705 ----705 ----445 ----445 ----445 ----445

В 12 --400 400 --400 400 --400 400 --400 600 --400 600 --400 600 --400 600 --400 320 --400 320 --400 320 --400 320

Dм

1035

1080

1035

1080

1300

1380

1300

1380

1060

1100

1060

Н 14 50 87 180 58 116 180 55 116 180 94 195 241 91 195 241 99 215 250 96 215 250 49 95 75 45 95 75 49 95 75 45 95 75 270

275

270

275

680

685

630

635

420

425

380

Unit Weight, weight, kg kg

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

101

BSD

2 СППК5Р 50-16,0 (17с8нж) ПУ 50-16,0 ПУ 80-4,0 СППК5 50-16,0 (17с8нж1) ПУ 50-16,0 ПУ 80-4,0 СППК5Р 50-16,0 нж (17нж8нж) ПУ 50-16,0-01 нж ПУ 80-4,0-02 нж СППК5 50-16,0 нж (17нж8нж1) ПУ 50-16,0-01 нж ПУ 80-4,0-02 нж СППК5Р 100-6,3 (17с16нж) ПУ 100-6,3 ПУ 150-4,0 СППК5 100-6,3 (17с16нж1) ПУ 100-6,3 ПУ 150-4,0 СППК5Р 100-6,3 нж (17нж16нж) ПУ 100-6,3-01 нж ПУ 150-4,0-02 нж СППК5 100-6,3 нж (17нж16нж1) ПУ 100-6,3-01 нж ПУ 150-4,0-02 нж СППК5Р 100-16,0 (17с8нж) ПУ 100-16,0 ПУ 150-4,0 СППК5 100-16,0 (17с8нж1) ПУ 100-16,0 ПУ 150-4,0 СППК5Р 100-16,0 нж (17нж8нж) ПУ 100-16,0-01 нж ПУ 150-4,0-02 нж

Designation of safety valves with changeover valve

12Х18Н9ТЛ

Steel 20Л

12Х18Н9ТЛ

Steel 20Л

12Х18Н9ТЛ

Steel 20Л

Material of body 4 16,0 16,0 4,0 16,0 16,0 4,0 16,0 16,0 4,0 16,0 16,0 4,0 6,3 6,3 4,0 6,3 6,3 4,0 6,3 6,3 4,0 6,3 6,3 4,0 16,0 16,0 4,0 16,0 16,0 4,0 16,0 16,0 4,0

PN, MPa 5 50 50 80 50 50 80 50 50 80 50 50 80 100 100 150 100 100 150 100 100 150 100 100 150 100 100 150 100 100 150 100 100 150

DN 6 --490 ----490 ----490 ----490 ----727,5 ----727,5 ----727,5 ----727,5 ----727,5 ----727,5 ----727,5 ---

А1 L1

7 8 ------215 215 ------215 215 ------215 215 ------215 215 ------352,5 352,5 --------352,5 352,5 --------352,5 352,5 --------352,5 352,5 --------352,5 352,5 --------352,5 352,5 --------352,5 352,5 ---

А2

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

9 --430 ----430 ----430 ----430 ----705 ----705 ----705 ----705 ----705 ----705 ----705 ---

L 10 --520 ----520 ----520 ----520 ----685 ----685 ----685 ----685 ----685 ----685 ----685 ---

Dimensions, mm

11 ----445 ----445 ----445 ----445 ----675 ----675 ----675 ----675 ----675 ----675 ----675

В 12 --400 320 --400 320 --400 320 --400 320 --600 400 --600 400 --600 400 --600 400 --600 400 --600 400 --600 400

Dм

1462

1406

1462

1406

1462

1406

1462

1035

1080

1035

1080

Н 14 54 105 75 50 105 75 54 105 75 50 105 75 155 220 195 150 220 195 155 220 195 150 220 195 160 235 195 155 235 195 160 235 195 780

770

780

735

745

735

745

290

300

290

300

Unit Weight, weight, kg kg

102

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

BSD

2 СППК5 100-16,0 нж (17нж8нж1) ПУ 100-16,0-01 нж ПУ 150-4,0-02 нж СППК4Р 80-6,3 (17с89нж) ПУ 80-6,3 ПУ 100-4,0 СППК4 80-6,3 (17с85нж) ПУ 80-6,3 ПУ 100-4,0 СППК4Р 80-16,0 (17с90нж) ПУ 80-16,0 ПУ 100-4,0 СППК4 80-16,0 (17с80нж) ПУ 80-16,0 ПУ 100-4,0 СППК4Р 200-1,6 (17с17нж) ПУ 200-1,6 ПУ 300-0,6 СППК4 200-1,6 (17с13нж) ПУ 200-1,6 ПУ 300-0,6 СППК4С 50-4,0 нж (17нж14нж1) ПУ 50-4,0-03 нж ПУ 80-1,6-02 нж СППК5С 50-6,3 нж (17нж16нж1) ПУ 50-6,3-01 нж ПУ 80-4,0-02 нж СППК5С 50-16,0 нж (17нж8нж1) ПУ 50-16,0-01 нж ПУ 80-4,0-02 нж СППК4С 80-4,0 нж (17нж14нж1) ПУ 80-4,0-03 нж ПУ 100-1,6-02 нж

Designation of safety valves with changeover valve

12Х18Н9ТЛ

Steel 20Л

12Х18Н9ТЛ

Material of body 4 16,0 16,0 4,0 6,3 6,3 4,0 6,3 6,3 4,0 16,0 16,0 4,0 16,0 16,0 4,0 1,6 1,6 0,6 1,6 1,6 0,6 4,0 4,0 1,6 6,3 6,3 4,0 16,0 16,0 4,0 4,0 4,0 1,6

PN, MPa 5 100 100 150 80 80 100 80 80 100 80 80 100 80 80 100 200 200 300 200 200 300 50 50 80 50 50 80 50 50 80 80 80 100

DN 6 --727,5 ----630 ----630 ----630 ----630 ----850 ----850 ----420 ----490 ----490 ----490 ---

А1 7 ----352,5 ----255 ----255 ----255 ----255 ----390 ----390 ----215 ----215 ----215 ----255

А2 8 --352,5 ----255 ----255 ----255 ----255 ----390 ----390 ----260 ----215 ----215 ----295

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

9 --705 ----510 ----510 ----510 ----510 ----780 ----780 ----430 ----430 ----430 ----510 ---

L 10 --685 ----595 ----595 ----595 ----595 ----820 ----820 ----365 ----520 ----520 ----475 ---

Dimensions, mm

11 ----675 ----495 ----495 ----495 ----495 ----880 ----880 ----430 ----445 ----445 ----480

В 12 --600 400 --400 400 --400 400 --400 400 --400 400 --600 600 --600 600 --320 320 --400 320 --400 320 --320 400

Dм

950

1060

800

1500

1560

1115

1160

1115

1160

1406

Н 14 155 235 195 55 135 94 52 135 94 68 155 94 64 155 94 180 250 460 176 250 460 28 43 57 37 95 75 42 105 75 39 84 79 250

270

258

160

1093

1091

391

400

350

355

770

Unit Weight, weight, kg kg

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

103

BSD

2 СППК5С 100-4,0 нж (17нж23нж1) ПУ 100-4,0-03 нж ПУ 150-1,6-02 нж СППК5С 100-6,3 нж (17нж16нж1) ПУ 100-6,3-01 нж ПУ 150-4,0-02 нж СППК5С 100-16,0 нж (17нж8нж1) ПУ 100-16,0-01 нж ПУ 150-4,0-02 нж СППК4С 150-1,6 нж (17нж7нж1) ПУ 150-1,6-03 нж ПУ 200-0,6-01 нж СППК4С 150-4,0 нж (17нж23нж1) ПУ 150-4,0-03 нж ПУ 200-1,6-01 нж СППК4С 25-4,0 нж (17нж14нж1) ПУ 25-4,0-01 нж ПУ 50-1,6-02 нж СППК4С 200-1,6 нж (17нж13нж1) ПУ 200-1,6-01 нж ПУ 300-0,6-01 нж СППК5Р 100-6,3-01 (17с16нж2) ПУ 100-6,3 ПУ 150-4,0 СППК5 100-6,3-01 (17с16нж3) ПУ 100-6,3 ПУ 150-4,0 СППК5Р 100-6,3 нж1 (17нж16нж2) ПУ 100-6,3-01 нж ПУ 150-4,0-02 нж СППК5 100-6,3 нж1 (17нж16нж3) ПУ 100-6,3-01 нж ПУ 150-4,0-02 нж

Designation of safety valves with changeover valve

12Х18Н9ТЛ

Steel 20Л

12Х18Н9ТЛ

Material of body 4 4,0 4,0 1,6 6,3 6,3 4,0 16,0 16,0 4,0 1,6 1,6 0,6 4,0 4,0 1,6 4,0 4,0 1,6 1,6 1,6 0,6 6,3 6,3 4,0 6,3 6,3 4,0 6,3 6,3 4,0 6,3 6,3 4,0

PN, MPa 5 100 100 150 100 100 150 100 100 150 150 150 200 150 150 200 25 25 50 200 200 300 100 100 150 100 100 150 100 100 150 100 100 150

DN 6 --630 ----727,5 ----727,5 ----812,5 ----812,5 ----420 ----850 ----727,5 ----727,5 ----727,5 ----727,5 ---

А1 L1

7 8 ------450 352,5 --------352,5 352,5 --------352,5 352,5 --------427,5 390 --------427,5 390 --------170 170 ------390 390 --------352,5 352,5 --------352,5 352,5 --------352,5 352,5 --------352,5 352,5 ---

А2

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

9 --705 ----705 ----705 ----780 ----780 ----340 ----780 ----705 ----705 ----705 ----705 ---

L 10 --530 ----685 ----685 ----670 ----670 ----310 ----820 ----685 ----685 ----685 ----685 ---

Dimensions, mm

11 ----600 ----675 ----675 ----705 ----705 ----400 ----880 ----675 ----675 ----675 ----675

В 12 --400 400 --600 400 --600 400 --400 600 --400 600 --240 320 --600 600 --600 400 --600 400 --600 400 --600 400

Dм

1406

1462

1406

1462

1540

720

1315

1440

1405

1060

Н 14 55 116 180 150 220 195 155 235 195 91 195 241 94 215 250 20 30 39 190 250 460 155 220 195 150 220 195 155 220 195 150 220 195 735

745

735

745

1100

125

673

628

768

723

418

Unit Weight, weight, kg kg

104

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

106

105

104

103

102

101

100

BSD

2 СППК5Р 100-16,0-01 (17с8нж2) ПУ 100-16,0 ПУ 150-4,0 СППК5 100-16,0-01 (17с8нж3) ПУ 100-16,0 ПУ 150-4,0 СППК5Р 100-16,0 нж1 (17нж8нж2) ПУ 100-16,0-01 нж ПУ 150-4,0-02 нж СППК5 100-16,0 нж1 (17нж8нж3) ПУ 100-16,0-01 нж ПУ 150-4,0-02 нж СППК4Р 50-1,6 (17нж17нж) (УХЛ1) ПУ 50-1,6-03 нж ПУ 80-0,6-01 нж СППК4 50-1,6 (17нж13нж) (УХЛ1) ПУ 50-1,6-03 нж ПУ 80-0,6-01 нж СППК4Р 80-1,6 (17нж17нж) (УХЛ1) ПУ 80-1,6-03 нж ПУ 100-0,6-01 нж СППК4 80-1,6 (17нж13нж) (УХЛ1) ПУ 80-1,6-03 нж ПУ 100-0,6-01 нж СППК5Р 100-1,6 (17нж6нж) (УХЛ1) ПУ 100-1,6-03 нж ПУ 150-1,6-02 нж СППК5 100-1,6 (17нж7нж) (УХЛ1) ПУ 100-1,6-03 нж ПУ 150-1,6-02 нж СППК4Р 150-1,6 (17нж6нж) (УХЛ1) ПУ 150-1,6-03 нж ПУ 200-0,6-01 нж

Designation of safety valves with changeover valve

12Х18Н9ТЛ

Steel 20Л

Material of body 4 16,0 16,0 4,0 16,0 16,0 4,0 16,0 16,0 4,0 16,0 16,0 4,0 1,6 1,6 0,6 1,6 1,6 0,6 1,6 1,6 0,6 1,6 1,6 0,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 0,6

PN, MPa 5 100 100 150 100 100 150 100 100 150 100 100 150 50 50 80 50 50 80 80 80 100 80 80 100 100 100 150 100 100 150 150 150 200

DN 6 --727,5 ----727,5 ----727,5 ----727,5 ----420 ----420 ----490 ----490 ----630 ----630 ----812,5 ---

А1 7 ----352,5 ----352,5 ----352,5 ----352,5 ----215 ----215 ----255 ----255 ----352,5 ----352,5 ----390

А2 8 --352,5 ----352,5 ----352,5 ----352,5 ----260 ----260 ----295 ----295 ----450 ----450 ----427,5 ---

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

9 --705 ----705 ----705 ----705 ----430 ----430 ----510 ----510 ----705 ----705 ----780 ---

L 10 --685 ----685 ----685 ----685 ----365 ----365 ----475 ----475 ----530 ----530 ----670 ---

Dimensions, mm

11 ----675 ----675 ----675 ----675 ----430 ----430 ----480 ----480 ----600 ----600 ----705

В 12 --600 400 --600 400 --600 400 --600 400 --320 320 --320 320 --320 400 --320 400 --400 400 --400 400 --400 600

Dм

1380

1060

1100

950

975

780

805

1365

1410

1406

1462

Н 14 160 235 195 155 235 195 160 235 195 155 235 195 30 43 51 27 43 51 42 62 67 39 62 67 62 87 180 58 87 180 94 195 241 635

395

405

214

220

154

160

770

780

770

780

Unit Weight, weight, kg kg

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

105

117

116

115

114

113

112

111

110

109

108

107

BSD

2 СППК4 150-1,6 (17нж7нж) (УХЛ1) ПУ 150-1,6-03 нж ПУ 200-0,6-01 нж СППК4Р 200-1,6 (17нж17нж) (УХЛ1) ПУ 200-1,6-01 нж ПУ 300-0,6-01 нж СППК4 200-1,6 (17нж13нж) (УХЛ1) ПУ 200-1,6-01 нж ПУ 300-0,6-01 нж СППК4Р 50-4,0 (17нж25нж) (УХЛ1) ПУ 50-4,0-03 нж ПУ 80-1,6-02 нж СППК4 50-4,0 (17нж14нж) (УХЛ1) ПУ 50-4,0-03 нж ПУ 80-1,6-02 нж СППК4Р 80-4,0 (17нж25нж) (УХЛ1) ПУ 80-4,0-03 нж ПУ 100-1,6-02 нж СППК4 80-4,0 (17нж14нж) (УХЛ1) ПУ 80-4,0-03 нж ПУ 100-1,6-02 нж СППК5Р 100-4,0 (17нж25нж) (УХЛ1) ПУ 100-4,0-03 нж ПУ 150-1,6-02 нж СППК5 100-4,0 (17нж23нж) (УХЛ1) ПУ 100-4,0-03 нж ПУ 150-1,6-02 нж СППК4Р 150-4,0 (17нж21нж) (УХЛ1) ПУ 150-4,0-03 нж ПУ 200-1,6-01 нж СППК4 150-4,0 (17нж23нж) (УХЛ1) ПУ 150-4,0-03 нж ПУ 200-1,6-01 нж

Designation of safety valves with changeover valve

12Х18Н9ТЛ

Material of body 4 1,6 1,6 0,6 1,6 1,6 0,6 1,6 1,6 0,6 4,0 4,0 1,6 4,0 4,0 1,6 4,0 4,0 1,6 4,0 4,0 1,6 4,0 4,0 1,6 4,0 4,0 1,6 4,0 4,0 1,6 4,0 4,0 1,6

PN, MPa 5 150 150 200 200 200 300 200 200 300 50 50 80 50 50 80 80 80 100 80 80 100 100 100 150 100 100 150 150 150 200 150 150 200

DN 6 --812,5 ----850 ----850 ----420 ----420 ----490 ----490 ----630 ----630 ----812,5 ----812,5 ---

А1 7 ----390 ----390 ----390 ----215 ----215 ----255 ----255 ----352,5 ----352,5 ----390 ----390

А2 8 --427,5 ----390 ----390 ----260 ----260 ----295 ----295 ----450 ----450 ----427,5 ----427,5 ---

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

9 --780 ----780 ----780 ----430 ----430 ----510 ----510 ----705 ----705 ----780 ----780 ---

L 10 --670 ----820 ----820 ----365 ----365 ----475 ----475 ----530 ----530 ----670 ----670 ---

Dimensions, mm

11 ----705 ----880 ----880 ----430 ----430 ----480 ----480 ----600 ----600 ----705 ----705

В 12 --400 600 --600 600 --600 600 --320 320 --320 320 --320 400 --320 400 --400 400 --400 400 --400 540 --400 600

Dм

1300

1380

1060

1100

950

975

780

805

1670

1750

1300

Н 14 91 195 241 180 250 460 176 250 460 31 43 57 29 43 57 44 84 79 41 84 79 70 116 180 65 116 180 99 215 250 96 215 250 680

685

440

450

255

260

162

166

1082

1090

630

Unit Weight, weight, kg kg

106

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

134

133

132

131

130

129

128

127

126

121

120

BSD

Material of body

2 3 СППК4Р 80-6,3 (17нж89нж) (УХЛ1) ПУ 80-6,3-01 нж 12Х18Н9ТЛ ПУ 100-4,0-02 нж СППК4 80-6,3 (17нж85нж) (УХЛ1) ПУ 80-6,3-01 нж 12Х18Н9ТЛ ПУ 100-4,0-02 нж СППК4Р 80-16,0 (17нж90нж) (УХЛ1) ПУ 80-16,0-01 нж 12Х18Н9ТЛ ПУ 100-4,0-02 нж СППК4 80-16,0 (17нж80нж) (УХЛ1) ПУ 80-16,0-01 нж 12Х18Н9ТЛ ПУ 100-4,0-02 нж СППК4Р 25-4,0 (17нж25нж) (УХЛ1) ПУ 25-4,0-01 нж 12Х18Н9ТЛ ПУ 50-1,6-02 нж СППК4 25-4,0 (17нж14нж ) (УХЛ1) ПУ 25-4,0-01 нж 12Х18Н9ТЛ ПУ 50-1,6-02 нж СППК4Р 150-1,6М1 (17с6нж) ПУ 150-1,6-01 Steel 20Л ПУ 200-0,6 СППК4 150-1,6М1 (17с7нж) ПУ 150-1,6-01 Steel 20Л ПУ 200-0,6 СППК4Р 200-1,6М (17с17нж) ПУ 200-1,6 Steel 20Л ПУ 300-0,6 СППК4 200-1,6М (17с13нж) ПУ 200-1,6 Steel 20Л ПУ 300-0,6 СППК5С 50-1,6 нж (28нж20нж) Steel ПУ 50-1,6-05 нж1 12Х18Н12М3ТЛ ПУ 80-0,6-02 нж1

Designation of safety valves with changeover valve 4 6,3 6,3 4,0 6,3 6,3 4,0 16,0 16,0 4,0 16,0 16,0 4,0 4,0 4,0 1,6 4,0 4,0 1,6 1,6 1,6 0,6 1,6 1,6 0,6 1,6 1,6 0,6 1,6 1,6 0,6 1,6 1,6 0,6

PN, MPa 5 80 80 100 80 80 100 80 80 100 80 80 100 25 25 50 25 25 50 150 150 200 150 150 200 200 200 300 200 200 300 50 50 80

DN 6 --630 ----630 ----630 ----630 ----420 ----420 ----812,5 ----812,5 ----850 ----850 ----420 ---

А1 7 ----255 ----255 ----255 ----255 ----170 ----170 ----390 ----390 ----390 ----390 ----215

А2 8 --255 ----255 ----255 ----255 ----170 ----170 ----427,5 ----427,5 ----390 ----390 ----260 ---

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

9 --510 ----510 ----510 ----510 ----340 ----340 ----780 ----780 ----780 ----780 ----430 ---

L 10 --595 ----595 ----595 ----595 ----310 ----310 ----670 ----670 ----820 ----820 ----365 ---

Dimensions, mm

11 ----495 ----495 ----495 ----495 ----400 ----400 ----705 ----705 ----880 ----880 ----430

В 12 --400 400 --400 400 --400 400 --400 400 --240 320 --240 320 --400 600 --400 600 --600 600 --600 600 --320 320

Dм

797

1675

1760

1304

1388

695

735

1115

1160

1115

1160

Н 14 68 135 94 65 135 94 72 155 94 69 155 94 24 30 39 21 30 39 94 195 241 91 195 241 180 250 450 176 250 450 27 43 51 155

1078

1086

630

635

125

130

400

405

375

380

Unit Weight, weight, kg kg

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

107

145

144

143

142

141

140

139

138

137

136

135

BSD

2 СППК5РС 50-1,6 нж (28нж20нж1) ПУ 50-1,6-05 нж1 ПУ 80-0,6-02 нж1 СППК5С 50-4,0 нж (28нж21нж) ПУ 50-4,0-05 нж1 ПУ 80-1,6-04 нж1 СППК5РС 50-4,0 нж (28нж21нж1) ПУ 50-4,0-05 нж1 ПУ 80-1,6-04 нж1 СППК5С 50-6,3 нж (28нж22нж) ПУ 50-6,3-02 нж1 ПУ 80-4,0-04 нж1 СППК5РС 50-6,3 нж (28нж22нж1) ПУ 50-6,3-02 нж1 ПУ 80-4,0-04 нж1 СППК5С 50-16,0 нж (28нж23нж) ПУ 50-16,0-02 нж1 ПУ 80-4,0-04 нж1 СППК5РС 50-16,0 нж (28нж23нж1) ПУ 50-16,0-02 нж1 ПУ 80-4,0-04 нж1 СППК5С 80-1,6 нж (28нж20нж) ПУ80-1,6-05 нж1 ПУ100-0,6-02 нж1 СППК5РС 80-1,6 нж (28нж20нж1) ПУ 80-1,6-05 нж1 ПУ 100-0,6-02 нж1 СППК5С 80-4,0 нж (28нж21нж) ПУ 80-4,0-05 нж1 ПУ 100-1,6-04 нж1 СППК5РС 80-4,0 нж (28нж21нж1) ПУ 80-4,0-05 нж1 ПУ 100-1,6-04 нж1

Designation of safety valves with changeover valve

Steel 12Х18Н12М3ТЛ

Material of body 4 1,6 1,6 0,6 4,0 4,0 1,6 4,0 4,0 1,6 6,3 6,3 4,0 6,3 6,3 4,0 16,0 16,0 4,0 16,0 16,0 4,0 1,6 1,6 0,6 1,6 1,6 0,6 4,0 4,0 1,6 4,0 4,0 1,6

PN, MPa 5 50 50 80 50 50 80 50 50 80 50 50 80 50 50 80 50 50 80 50 50 80 80 80 100 80 80 100 80 80 100 80 80 100

DN 6 --420 ----420 ----420 ----490 ----490 ----490 ----490 ----490 ----490 ----490 ----490 ---

А1 7 ----215 ----215 ----215 ----215 ----215 ----215 ----215 ----255 ----255 ----255 ----255

А2 8 --260 ----260 ----260 ----215 ----215 ----215 ----215 ----295 ----295 ----295 ----295 ---

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

9 --430 ----430 ----430 ----430 ----430 ----430 ----430 ----510 ----510 ----510 ----510 ---

L 10 --365 ----365 ----365 ----520 ----520 ----505 ----505 ----475 ----475 ----475 ----475 ---

Dimensions, mm

11 ----430 ----430 ----430 ----445 ----445 ----460 ----460 ----480 ----480 ----480 ----480

В 12 --320 320 --320 320 --320 320 --320 320 --320 320 --320 320 --320 320 --320 400 --320 400 --320 400 --320 400

Dм

1002

960

1002

960

1110

1066

1110

1066

842

797

842

Н 14 30 43 51 28 43 57 31 43 57 37 95 75 40 95 75 42 105 75 45 105 75 37 62 67 40 62 67 39 84 87 41 84 87 259

256

216

206

280

274

260

252

165

160

Unit Weight, weight, kg kg

108

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

156

155

154

153

152

151

150

149

148

147

146

BSD

2 СППК5С 80-6,3 нж (28нж22нж) ПУ 80-6,3 -02 нж1 ПУ 100-4,0-04 нж1 СППК5РС 80-6,3 нж (28нж22нж1) ПУ 80-6,3 -02 нж1 ПУ 100-4,0-04 нж1 СППК5С 80-16,0 нж (28нж23нж) ПУ 80-16,0 -02 нж1 ПУ 100-4,0-04 нж1 СППК5РС 80-16,0 нж (28нж23нж1) ПУ 80-16,0 -02 нж1 ПУ 100-4,0-04 нж1 СППК5С 100-1,6 нж (28нж20нж) ПУ 100-1,6-05 нж1 ПУ 150-1,6-04 нж1 СППК5РС 100-1,6 нж (28нж20нж1) ПУ 100-1,6-05нж1 ПУ 150-1,6-04нж1 СППК5С 100-4,0 нж (28нж21нж) ПУ 100-4,0-05 нж1 ПУ 150-1,6-04 нж1 СППК5РС 100-4,0 нж (28нж21нж1) ПУ 100-4,0-05 нж1 ПУ 150-1,6-04 нж1 СППК5С 100-6,3 нж (28нж22нж) ПУ 100-6,3-02 нж1 ПУ 150-4,0-04 нж1 СППК5РС 100-6,3 нж (28нж22нж1) ПУ 100-6,3-02 нж1 ПУ 150-4,0-04 нж1 СППК5С 100-16,0 нж (28нж23нж) ПУ 100-16,0-02 нж1 ПУ 150-4,0-04 нж1

Designation of safety valves with changeover valve

Steel 12Х18Н12М3ТЛ

Material of body 4 6,3 6,3 4,0 6,3 6,3 4,0 16,0 16,0 4,0 16,0 16,0 4,0 1,6 1,6 1,6 1,6 1,6 1,6 4,0 4,0 1,6 4,0 4,0 1,6 6,3 6,3 4,0 6,3 6,3 4,0 16,0 16,0 4,0

PN, MPa 5 80 80 100 80 80 100 80 80 100 80 80 100 100 100 150 100 100 150 100 100 150 100 100 150 100 100 150 100 100 150 100 100 150

DN А2

6 7 8 ------630 --255 --255 --------630 --255 --255 --------630 --255 --255 --------630 --255 --255 --------630 --450 --352,5 --------630 --450 --352,5 --------630 --450 --352,5 --------630 --450 --352,5 --------727,5 --352,5 --352,5 --------727,5 --352,5 --352,5 --------727,5 --352,5 --352,5 ---

А1

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

9 --510 ----510 ----510 ----510 ----705 ----705 ----705 ----705 ----705 ----705 ----705 ---

L 10 --595 ----595 ----595 ----595 ----530 ----530 ----530 ----530 ----685 ----685 ----685 ---

Dimensions, mm

11 ----495 ----495 ----495 ----495 ----600 ----600 ----600 ----600 ----675 ----675 ----675

В 12 --400 400 --400 400 --400 400 --400 400 --400 400 --400 400 --400 400 --400 400 --600 400 --600 400 --600 400

Dм

1365

1410

1365

1095

1060

1095

1060

1155

1110

1155

1110

Н 14 67 135 94 70 135 94 71 155 94 74 155 94 50 87 180 56 87 180 55 116 180 58 116 180 150 220 195 155 220 195 160 235 195 780

744

735

425

420

390

380

415

410

388

382

Unit Weight, weight, kg kg

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

109

168

167

165

164

163

162

161

160

159

158

157

BSD

2 СППК5РС 100-16,0 нж (28нж23нж1) ПУ 100-16,0-02 нж1 ПУ 150-4,0-04 нж1 СППК5С 150-1,6 нж (28нж20нж) ПУ 150-1,6-05 нж1 ПУ 200-0,6-02 нж1 СППК5РС 150-1,6 нж (28нж20нж1) ПУ 150-1,6-05 нж1 ПУ 200-0,6-02 нж1 СППК5С 150-4,0 нж (28нж21нж) ПУ 150-4,0-05 нж1 ПУ 200-1,6-02 нж1 СППК5РС 150-4,0 нж (28нж21нж1) ПУ 150-4,0-05 нж1 ПУ 200-1,6-02 нж1 СППК5С 200-1,6 нж (28нж20нж) ПУ 200-1,6-02 нж1 ПУ 300-0,6-02 нж1 СППК5РС 200-1,6 нж (28нж20нж1) ПУ 200-1,6-02 нж1 ПУ 300-0,6-02 нж1 СППК5С 25-4,0 нж (28нж21нж) ПУ 25-4,0-02 нж1 ПУ 50-1,6-04 нж1 СППК5РС 25-4,0 нж (28нж21нж1) ПУ 25-4,0-02 нж1 ПУ 50-1,6-04 нж1 СППК4Р-50-1,6 ХЛ1 (17лс17нж) ПУ 50-1,6-07 ХЛ1 ПУ 80-0,6-03 ХЛ1 СППК4-50-1,6 ХЛ1 (17лс13нж) ПУ 50-1,6-07 ХЛ1 ПУ 80-0,6-03 ХЛ1

Designation of safety valves with changeover valve

PN, MPa

4 16,0 Steel 16,0 12Х18Н12М3ТЛ 4,0 1,6 Steel 1,6 12Х18Н12М3ТЛ 0,6 1,6 Steel 1,6 12Х18Н12М3ТЛ 0,6 4,0 Steel 4,0 12Х18Н12М3ТЛ 1,6 4,0 Steel 4,0 12Х18Н12М3ТЛ 1,6 1,6 Steel 1,6 12Х18Н12М3ТЛ 0,6 1,6 Steel 1,6 12Х18Н12М3ТЛ 0,6 4,0 Steel 4,0 12Х18Н12М3ТЛ 1,6 4,0 Steel 4,0 12Х18Н12М3ТЛ 1,6 1,6 1,6 Steel 20ГЛ 0,6 1,6 Steel 20ГЛ 1,6 0,6

Material of body 5 100 100 150 150 150 200 150 150 200 150 150 200 150 150 200 200 200 300 200 200 300 25 25 50 25 25 50 50 50 80 50 50 80

DN 6 --727,5 ----812,5 ----812,5 ----812,5 ----812,5 ----850 ----850 ----420 ----420 ----420 ----420 ---

А1 7 ----352,5 ----390 ----390 ----390 ----390 ----390 ----390 ----170 ----170 ----215 ----215

А2 8 --352,5 ----427,5 ----427,5 ----427,5 ----427,5 ----390 ----390 ----170 ----170 ----260 ----260 ---

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

9 --705 ----780 ----780 ----780 ----780 ----780 ----780 ----340 ----340 ----430 ----430 ---

L 10 --685 ----670 ----670 ----670 ----670 ----820 ----820 ----310 ----310 ----365 ----365 ---

Dimensions, mm

11 ----675 ----705 ----705 ----705 ----705 ----880 ----880 ----400 ----400 ----430 ----430

В 12 --600 400 --400 600 --400 600 --400 600 --400 600 --600 600 --600 600 --240 320 --240 320 --320 320 --320 320

Dм

780

805

763

718

1570

1527

1367

1324

1367

1324

1410

Н 14 160 235 195 91 195 241 94 195 241 94 215 250 97 215 250 176 250 460 180 250 460 22 30 39 25 30 39 30 43 51 27 43 51 155

160

131

125

1090

1080

680

675

636

630

780

Unit Weight, weight, kg kg

110

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

179

178

177

176

175

174

173

172

171

170

169

BSD

2 СППК4Р 50-4,0 ХЛ1 (17лс25нж) ПУ 50-4,0-07 ХЛ1 ПУ 80-1,6-06 ХЛ1 СППК4 50-4,0 ХЛ1 (17лс14нж) ПУ 50-4,0-07 ХЛ1 ПУ 80-1,6-06 ХЛ1 СППК4Р 80-1,6 ХЛ1 (17лс17нж) ПУ 80-1,6-07 ХЛ1 ПУ 100-0,6-03 ХЛ1 СППК4 80-1,6 ХЛ1 (17лс13нж) ПУ 80-1,6-07 ХЛ1 ПУ 100-0,6-03 ХЛ1 СППК4Р 80-4,0 ХЛ1 (17лс25нж) ПУ 80-4,0-07 ХЛ1 ПУ100-1,6-06 ХЛ1 СППК4 80-4,0 ХЛ1 (17лс14нж) ПУ 80-4,0-07 ХЛ1 ПУ 100-1,6-06 ХЛ1 СППК4Р 25-4,0 ХЛ1 (17лс25нж) ПУ 25-4,0-03 ХЛ1 ПУ 50-1,6-06 ХЛ1 СППК4 25-4,0 ХЛ1 (17лс14нж) ПУ 25-4,0-03 ХЛ1 ПУ 50-1,6-06 ХЛ1 СППК5Р 100-1,6 ХЛ1 (17лс6нж) ПУ 100-1,6-07 ХЛ1 ПУ 150-1,6-06 ХЛ1 СППК5 100-1,6 ХЛ1 (17лс7нж) ПУ 100-1,6-07 ХЛ1 ПУ 150-1,6-06 ХЛ1 СППК5Р 100-4,0 ХЛ1 (17лс25нж) ПУ 100-4,0-07 ХЛ1 ПУ 150-1,6-06 ХЛ1

Designation of safety valves with changeover valve

Steel 20ГЛ

Material of body 4 4,0 4,0 1,6 4,0 4,0 1,6 1,6 1,6 0,6 1,6 1,6 0,6 4,0 4,0 1,6 4,0 4,0 1,6 4,0 4,0 1,6 4,0 4,0 1,6 1,6 1,6 1,6 1,6 1,6 1,6 4,0 4,0 1,6

PN, MPa 5 50 50 80 50 50 80 80 80 100 80 80 100 80 80 100 80 80 100 25 25 50 25 25 50 100 100 150 100 100 150 100 100 150

DN 6 --420 ----420 ----490 ----490 ----490 ----490 ----420 ----420 ----630 ----630 ----630 ---

А1 7 ----215 ----215 ----255 ----255 ----255 ----255 ----170 ----170 ----352,5 ----352,5 ----352,5

А2 8 --260 ----260 ----295 ----295 ----295 ----295 ----170 ----170 ----450 ----450 ----450 ---

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

9 --430 ----430 ----510 ----510 ----510 ----510 ----340 ----340 ----705 ----705 ----705 ---

L 10 --365 ----365 ----475 ----475 ----475 ----475 ----310 ----310 ----530 ----530 ----530 ---

Dimensions, mm

11 ----430 ----430 ----480 ----480 ----480 ----480 ----400 ----400 ----600 ----600 ----600

В 12 --320 320 --320 320 --320 400 --320 400 --320 400 --320 400 --240 320 --240 320 --400 400 --400 400 --400 400

Dм

1100

1060

1100

695

735

950

975

950

975

780

805

Н 14 31 43 57 29 43 57 42 62 67 39 62 67 44 84 79 41 84 79 24 30 39 21 30 39 62 87 180 58 87 180 70 116 180 450

392

400

114

120

244

250

210

216

160

165

Unit Weight, weight, kg kg

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

111

190

189

188

187

186

185

184

183

182

181

180

BSD

2 СППК5 100-4,0 ХЛ1 (17лс23нж) ПУ 100-4,0-07 ХЛ1 ПУ 150-1,6-06 ХЛ1 СППК4Р 150-1,6 ХЛ1 (17лс6нж) ПУ 150-1,6-07 ХЛ1 ПУ 200-0,6-03 ХЛ1 СППК4 150-1,6 ХЛ1 (17лс7нж) ПУ 150-1,6-07 ХЛ1 ПУ 200-0,6-03 ХЛ1 СППК4Р 150-4,0 ХЛ1 (17лс21нж) ПУ 150-4,0-07 ХЛ1 ПУ 200-1,6-03 ХЛ1 СППК4 150-4,0 ХЛ1 (17лс23нж) ПУ 150-4,0-07 ХЛ1 ПУ 200-1,6-03 ХЛ1 СППК4Р 200-1,6 ХЛ1 (17лс17нж) ПУ 200-1,6-03 ХЛ1 ПУ 300-0,6-03 ХЛ1 СППК4 200-1,6 ХЛ1 (17лс13нж) ПУ 200-1,6-03 ХЛ1 ПУ 300-0,6-03 ХЛ1 СППК5Р 50-6,3 ХЛ1 (17лс89нж) ПУ 50-6,3-03 ХЛ1 ПУ 80-4,0-06 ХЛ1 СППК5 50-6,3 ХЛ1 (17лс85нж) ПУ 50-6,3-03 ХЛ1 ПУ 80-4,0-06 ХЛ1 СППК5Р 50-16,0 ХЛ1 (17лс90нж) ПУ 50-16,0-03 ХЛ1 ПУ 80-4,0-06 ХЛ1 СППК5 50-16,0 ХЛ1 (17лс80нж) ПУ 50-16,0-03 ХЛ1 ПУ 80-4,0-06 ХЛ1

Designation of safety valves with changeover valve

Steel 20ГЛ

Material of body 4 4,0 4,0 1,6 1,6 1,6 0,6 1,6 1,6 0,6 4,0 4,0 1,6 4,0 4,0 1,6 1,6 1,6 0,6 1,6 1,6 0,6 6,3 6,3 4,0 6,3 6,3 4,0 16,0 16,0 4,0 16,0 16,0 4,0

PN, MPa 5 100 100 150 150 150 200 150 150 200 100 100 150 150 150 200 200 200 300 200 200 300 50 50 80 50 50 80 50 50 80 50 50 80

DN 6 --630 ----812,5 ----812,5 ----812,5 ----812,5 ----850 ----850 ----490 ----490 ----490 ----490 ---

А1 7 ----325,5 ----390 ----390 ----390 ----390 ----390 ----390 ----215 ----215 ----215 ----215

А2 8 --450 ----427,5 ----427,5 ----427,5 ----427,5 ----390 ----390 ----215 ----215 ----215 ----215 ---

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

9 --705 ----780 ----780 ----705 ----780 ----780 ----780 ----430 ----430 ----430 ----430 ---

L 10 --530 ----670 ----670 ----530 ----670 ----820 ----820 ----520 ----520 ----520 ----520 ---

Dimensions, mm

11 ----600 ----705 ----705 ----600 ----705 ----880 ----880 ----445 ----445 ----445 ----445

В 12 --400 400 --400 600 --400 600 --400 400 --400 600 --600 600 --600 600 --400 320 --400 320 --400 320 --400 320

Dм

1035

1080

1035

1080

1670

1750

1300

1380

1300

1380

1060

Н 14 65 116 180 94 195 241 91 195 241 99 215 250 96 215 250 180 250 460 176 250 460 49 95 75 45 95 75 54 105 75 50 105 75 290

300

270

275

1082

1090

680

685

630

635

440

Unit Weight, weight, kg kg

112

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

202

201

199

198

197

196

195

194

193

192

191

BSD

2 СППК4Р 80-6,3 ХЛ1 (17лс89нж) ПУ 80-6,3-03 ХЛ1 ПУ 100-4,0-06 ХЛ1 СППК4 80-6,3 ХЛ1 (17лс85нж) ПУ 80-6,3-03 ХЛ1 ПУ 100-4,0-06 ХЛ1 СППК4Р 80-16,0 ХЛ1 (17лс90нж) ПУ 80-16,0-03 ХЛ1 ПУ 100-4,0-06 ХЛ1 СППК4 80-16,0 ХЛ1 (17лс80нж) ПУ 80-16,0-03 ХЛ1 ПУ 100-4,0-06 ХЛ1 СППК4С 25-4,0 ХЛ1 (17лс14нж) ПУ 25-4,0-03 ХЛ1 ПУ 50-1,6-06 ХЛ1 СППК4С 50-4,0 ХЛ1 (17лс14нж) ПУ 50-4,0-07 ХЛ1 ПУ 80-1,6-06 ХЛ1 СППК5С 50-6,3 ХЛ1 (17лс16нж) ПУ 50-6,3-03 ХЛ1 ПУ 80-4,0-06 ХЛ1 СППК5С 50-16,0 ХЛ1 (17лс8нж) ПУ 50-16,0-03 ХЛ1 ПУ 80-4,0-06 ХЛ1 СППК4С 80-4,0 ХЛ1 (17лс14нж) ПУ 80-4,0-07 ХЛ1 ПУ 100-1,6-06 ХЛ1 СППК5С 100-4,0 ХЛ1 (17лс23нж) ПУ 100-4,0-07 ХЛ1 ПУ 150-1,6-06 ХЛ1 СППК5С 100-6,3 ХЛ1 (17лс16нж3) ПУ 100-6,3-03 ХЛ1 ПУ 150-4,0-06 ХЛ1

Designation of safety valves with changeover valve

Steel 20ГЛ

Material of body 4 6,3 6,3 4,0 6,3 6,3 4,0 16,0 16,0 4,0 16,0 16,0 4,0 4,0 4,0 1,6 4,0 4,0 1,6 6,3 6,3 4,0 16,0 16,0 4,0 4,0 4,0 1,6 4,0 4,0 1,6 6,3 6,3 4,0

PN, MPa 5 80 80 100 80 80 100 80 80 100 80 80 100 25 25 50 50 50 80 50 50 80 50 50 80 80 80 100 100 100 150 100 100 150

DN 6 --630 ----630 ----630 ----630 ----420 ----420 ----420 ----420 ----490 ----630 ----727,5 ---

А1 7 ----255 ----255 ----255 ----255 ----170 ----215 ----215 ----215 ----255 ----352,5 ----352,5

А2 8 --255 ----255 ----255 ----255 ----170 ----260 ----215 ----215 ----295 ----450 ----352,5 ---

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

9 --510 ----510 ----510 ----510 ----340 ----430 ----430 ----430 ----510 ----705 ----705 ---

L 10 --595 ----595 ----595 ----595 ----310 ----365 ----505 ----505 ----450 ----530 ----685 ---

Dimensions, mm

11 ----495 ----495 ----495 ----495 ----400 ----430 ----460 ----460 ----495 ----600 ----675

В 12 --400 400 --400 400 --400 400 --400 400 --240 320 --320 320 --400 320 --400 320 --320 400 --400 400 --600 400

Dм

1438

1060

965

1050

800

720

1115

1160

1115

1160

Н 14 68 135 94 65 135 94 72 155 94 69 155 94 20 30 39 28 43 57 37 95 75 42 105 75 39 84 72 55 116 180 150 220 195 720

420

245

270

252

160

121

400

407

375

380

Unit Weight, weight, kg kg

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

113

210

209

208

207

206

205

204

203

ПУ 150-4,0-06 ХЛ1

ПУ 100-6,3-03 ХЛ1

Steel 20ГЛ

4,0

6,3

СППК5Р 100-6,3 ХЛ1 (17лс16нж)

1,6 0,6

Steel 20ГЛ

ПУ 300-0,6-03 ХЛ1

ПУ 200-1,6-03 ХЛ1

1,6

СППК4Р 200-1,6М ХЛ1 (17лс17нж)

1,6 0,6

Steel 20ГЛ

ПУ 300-0,6-03 ХЛ1

ПУ 200-1,6-03 ХЛ1

1,6

СППК4 200-1,6М ХЛ1 (17лс13нж)

1,6 0,6

Steel 20ГЛ

ПУ 200-0,6-03 ХЛ1

ПУ 150-1,6-07 ХЛ1

1,6

СППК4Р 150-1,6М1 ХЛ1 (17лс6нж)

1,6 0,6

Steel 20ГЛ

ПУ 200-0,6-03 ХЛ1

ПУ 150-1,6-07 ХЛ1

1,6

СППК4 150-1,6 М1 ХЛ1 (17лс7нж)

4,0 1,6

Steel 20ГЛ

ПУ 200-1,6-03 ХЛ1

ПУ 150-4,0-07 ХЛ1

4,0

СППК4С 150-4,0 ХЛ1 (17лс23нж)

1,6 0,6

Steel 20ГЛ

ПУ 200-0,6-03 ХЛ1

ПУ 150-1,6-07 ХЛ1

1,6

СППК4С 150-1,6 ХЛ1 (17лс7нж)

16,0

PN, MPa

4,0

Steel 20ГЛ

Material of body

ПУ 150-4,0-06 ХЛ1

ПУ 100-16,0-03 ХЛ1

СППК5С 100-16,0 ХЛ1 (17лс8нж1)

Designation of safety valves with changeover valve

BSD

150

100

300

200

300

200

150

200

150

200

150

200

150

100

---

727,5

---

850

---

850

---

812,5

---

812,5

---

812,5

---

812,5

---

727,5

---

А1

352,5

---

390

---

390

---

390

---

390

---

390

---

390

---

352,5

---

А2

---

352,5

---

390

---

390

---

427,5

---

427,5

---

427,5

---

427,5

---

352,5

---

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

---

705

---

780

---

780

---

780

---

780

---

780

---

780

---

705

---

685

---

820

---

820

---

670

---

670

---

645

---

645

---

685

---

Dimensions, mm

675

---

880

---

880

---

705

---

705

---

730

---

730

---

675

---

400

600

---

600

---

600

---

600

400

---

600

400

---

600

400

---

600

400

---

400

600

---

Dм

1462

1760

1675

1388

1304

1315

1438

195

220

155

460

250

180

460

250

176

241

195

241

195

250

215

241

195

235

155

730

1090

1082

635

630

671

635

770

Unit Weight, weight, kg kg

114

UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE

BSD

ПУ 300-0,6-03

218 ПУ 200-1,6-03

Steel 20ГЛ

0,6

1,6

СППК4С 200-1,6 ХЛ1 (17лс13нж)

16,0 4,0

Steel 20ГЛ

ПУ 150-4,0-06 ХЛ1

217 ПУ 100-16,0-03 ХЛ1

16,0

СППК5 100-16,0-01 ХЛ1 (17лс8нж3)

16,0 4,0

Steel 20ГЛ

ПУ 150-4,0-06 ХЛ1

216 ПУ 100-16,0-03 ХЛ1

16,0

СППК5 100-16,0 ХЛ1 (17лс8нж1)

16,0 4,0

Steel 20ГЛ

ПУ 150-4,0-06 ХЛ1

215 ПУ 100-16,0-03 ХЛ1

16,0

СППК5Р 100-16,0-01 ХЛ1 (17лс8нж2)

16,0 4,0

Steel 20ГЛ

ПУ 150-4,0-06 ХЛ1

214 ПУ 100-16,0-03 ХЛ1

16,0

СППК5Р 100-16,0 ХЛ1 (17лс8нж)

6,3 4,0

Steel 20ГЛ

ПУ 150-4,0-06 ХЛ1

213 ПУ 100-6,3-03 ХЛ1

6,3

СППК5 100-6,3-01 ХЛ1 (17лс16нж3)

6,3 4,0

Steel 20ГЛ

ПУ 150-4,0-06 ХЛ1

212 ПУ 100-6,3-03 ХЛ1

6,3

СППК5 100-6,3 ХЛ1 (17лс16нж1)

6,3

PN, MPa

4,0

Steel 20ГЛ

Material of body

ПУ 150-4,0-06 ХЛ1

211 ПУ 100-6,3-03 ХЛ1

СППК5Р 100-6,3-01 ХЛ1 (17лс16нж2)

Designation of safety valves with changeover valve

300

200

150

100

150

100

150

100

150

100

150

100

150

100

150

100

---

850

---

727,5

---

727,5

---

727,5

---

727,5

---

727,5

---

727,5

---

727,5

---

А1

390

---

352,5

---

352,5

---

352,5

---

352,5

---

352,5

---

352,5

---

352,5

---

А2

---

390

---

352,5

---

352,5

---

352,5

---

352,5

---

352,5

---

352,5

---

352,5

---

780

---

705

---

705

---

705

---

705

---

705

---

705

---

705

---

820

---

685

---

685

---

685

---

685

---

685

---

685

---

685

---

Dimensions, mm

DIMENSIONS OF UNIT OF SAFETY VALVES WITH CHANGEOVER VALVE (cont.)

---

880

---

675

---

675

---

675

---

675

---

675

---

675

---

675

---

600

---

400

600

---

400

600

---

400

600

---

400

600

---

400

600

---

400

600

---

400

600

---

Dм

1540

1406

1462

1406

1462

460

250

190

195

235

155

195

235

155

195

235

160

195

235

160

195

220

150

195

220

150

195

220

155

1100

760

770

720

730

Unit Weight, weight, kg kg

SWING CHECK VALVES

Bonnet Gasket Bracket Body Link Disk

КОП

Ring

SWING CHECK VALVES

115

SWING CHECK VALVES WITH FLANGES ARE DESIGNED FOR AUTOMATIC PREVENTION OF WORKING MEDIUM BACK FLOW IN THE PIPELINES

These valves are not cut-off valves. Operating position of valves on the horizontal pipeline: with the bonnet upwards; on the vertical pipeline: in the direction of the pointer on the body upwards. Medium flow is directed under the disc (in the direction of the pointer). Face-to-face length acc. to GOST 3326-86. Connecting dimensions and dimensions of valve seal faces according to GOST 12815-80, series 2: PN 1,6 MPa – design 1; PN 4,0 MPa – design 2; PN 6,3; 16,0 MPa – design 7. On the customer’s request it is possible to manufacture valves with seal faces of other designs according to GOST 12815-80, series 2, in accordance with the information specified in the Chapter “Permissible deviations of seal face types”. Valves are manufactured of steel of the following grades: 20Л, 20ГЛ, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ. Seal of the valve is made of corrosion-resistant steel. Necessary material is selected due to operating conditions, aggressiveness of working medium, temperature. Valves are manufactured in climatic designs У1, ХЛ1, УХЛ1 according to GOST 15150-69.

Valves meet the requirements of GOST Р 53671-2009. Seat tightness corresponds to ТУ 3742-003-075336042008, ТУ 3742-009-07533604-2009*. Valves are applied for liquid and gaseous media. Please indicate in your order: • name of the product; • nominal diameter, DN; • nominal pressure, PN, MPa; • designation of the product. Example of ordering the valve DN 50 PN 4,0 MPa of steel 20Л: Swing check valve КОП 50-4,0 DN 50 PN 4,0 MPa 19с53нж. On the customer’s order valves may be delivered with flanges, pins, nuts, spacers for connection to the pipeline. Check valves designed for gaseous, explosive, inflammable, toxic media and steam are subject to additional air test after hydraulic testing. Make a note “GAS” in the order. JSC “Blagoveschensk Valves Plant” reserves the right to use other materials, which meet the requirements of standard technical documents.

* Meet the specification of JSC “Gazprom”

116

SWING CHECK VALVES

OPERATING CONDITIONS 19лс76нж 19лс53нж 19лс19нж 19лс38нж

Designation

Working media

19нж76нж 19нж53нж 19нж19нж 19нж38нж

19нж76нж1 19нж53нж1 19нж19нж1 19нж38нж1

Water, air, steam, amWater, air, steam, Water, air, steam, am- monia1, humid natural ammonia1, natural 1 monia , natural gas, gas, hydrogen sulfidegas, hydrogen sulfide oil, oil products, liquid containing media, oil, containing media1, oil, and gaseous hydrocar- oil products, liquid and oil products, liquid and bons media and other gaseous hydrocarbons, gaseous hydrocarbons media, non-aggressive petrochemical meand other media, to steel 20ГЛ. dia and other media, where corrosion rate of Corrosion rate where corrosion rate of steel 12Х18Н12М3ТЛ ≤0,1 mm/year steel 12Х18Н9ТЛ is ≤ 0,1 mm/year is ≤0,1 mm/year

19с76нж 19с53нж 19с19нж 19с38нж Water, air, steam, ammonia1, humid natural gas, oil, oil products, hydrogen sulfide-containing media, среды, liquid and gaseous hydrocarbons, petrochemical media and other, where corrosion rate of steel 20Л is ≤ 0,1 mm/year

Working medium

-60 °С to +425 °С

-60 °С to +600 °С

-40 °С to +425 °С

Operating conditions GOST 15150-69

ХЛ1

УХЛ1

У1

Min ambient temperature in operation

-60 °С

-40 °С

19лс76нж 19лс38нж 19лс53нж 19лс19нж

19нж76нж 19нж38нж 19нж53нж 19нж19нж

19нж76нж1 19нж38нж1 19нж53нж1 19нж19нж1

MATERIALS OF MAIN PARTS

№

Name of the part

19с76нж 19с38нж 19с53нж 19с19нж

Bonnet

Steel 20

09Г2С

12Х18Н10Т

10Х17Н13М2Т

Body

20Л

20ГЛ

12Х18Н10ТЛ

12Х18Н12М3ТЛ

Link

Steel 20

09Г2С

12Х18Н10Т

10Х17Н13М2Т

Bracket

Steel 20

09Г2С

12Х18Н10Т

10Х17Н13М2Т

Gasket

ТИИР-752 (ПДД) steel

ПУТГ-2-2126(Н-14), СНП type 1 steel

ПУТГ-2-2126(Н-14), СНП type 3 steel

Nut

Steel 25, 35

35Х

12Х18Н10Т

Steel 35, 35Х

35Х

45Х14Н14В2М

Surfacing on body ring

тип 20Х13

ЦН-12М

Surfacing on the disk

---

ЦН-12М

for PN 6,3; 16,0

When ordering indicate as additional requirement in the order form

SWING CHECK VALVES

117

SWING CHECK VALVES (КОП) PN 1,6; 4,0 MPa Production and delivery according to Specification ТУ 3742-003-07533604-2008, ТУ 3742-009-07533604-2009*

КОП PN 1,6 MPa

КОП PN 4,0 MPa

*Meet the specifications of JSC “Gazprom”

118

SWING CHECK VALVES

SPECIFICATIONS, TECHNICAL DATA AND DIMENSIONS КОП PN 1,6; 4,0 MPa Designation of the product

Figures table

КОП 80-1,6 нж

19нж76нж

КОП 80-1,6 нж1

19нж76нж1

PN, MPa

Materia of the body acc. to GOST77-88

1,6

12Х18Н12М3ТЛ

19с76нж

КОП 80-1,6 ХЛ1

19лс76нж

20ХН3Л, 20ГЛ

КОП 100-1,6 нж

19нж76нж

12Х18Н9ТЛ 100

1,6

20Л

12Х18Н12М3ТЛ

КОП 100-1,6

19с76нж

КОП 100-1,6 ХЛ1

19лс76нж

20ХН3ТЛ, 20ГЛ

КОП 50-4,0 нж

19нж53нж

12Х18Н9ТЛ

КОП 50-4,0 нж1

19нж53нж1

20Л

12Х18Н12М3ТЛ

КОП 50-4,0

19с53нж

КОП 50-4,0 ХЛ1

19лс53нж

20ГЛ

КОП 80-4,0 нж

19нж53нж

12Х18Н9ТЛ

КОП 80-4,0 нж1

19нж53нж1

20Л

12Х18Н12М3ТЛ

КОП 80-4,0

19с53нж

КОП 80-4,0 ХЛ1

19лс53нж

20ГЛ

КОП 100-4,0 нж

19нж53нж

12Х18Н9ТЛ

КОП 100-4,0 нж1 19нж53нж1

100

20Л

4,0

12Х18Н12М3ТЛ

КОП 100-4,0

19с53нж

КОП 100-4,0 ХЛ1

19лс53нж

20ГЛ

КОП 150-4,0 нж

19нж53нж

12Х18Н9ТЛ

КОП 150-4,0 нж1 19нж53нж1

150

20Л

12Х18Н12М3ТЛ

КОП 150-4,0

19с53нж

КОП 150-4,0 ХЛ1

19лс53нж

20ГЛ

КОП 200-4,0 нж

19нж53нж

12Х18Н9ТЛ

КОП 200-4,0 нж1 19нж53нж1 КОП 200-4,0

19с53нж

КОП 200-4,0 ХЛ1

19лс53нж

Weight (≤), kg

h h1

4 310 185 195 160 133 --- 18 17

3 ---

8 350 205 215 180 158 --- 18 17

3 ---

12Х18Н9ТЛ

КОП 80-1,6

КОП 100-1,6 нж1 19нж76нж1

Dimensions, mm

200

20Л

12Х18Н12М3ТЛ 20Л

4 230 170 160 125 --- 87 18 17 --- 4

8 310 185 195 160 --- 120 18 20 --- 4

8 350 215 230 190 --- 149 22 21 --- 4

8 480 285 300 250 --- 203 26 28 --- 4

116

12 550 335 375 320 --- 259 30 36 --- 4

180

20ГЛ

SWING CHECK VALVES

119

SWING CHECK VALVES (КОП) PN 6,3; 16,0 MPa Production and delivery according to Specification ТУ 3742-003-07533604-2008, ТУ 3742-009-07533604-2009*

*Meet the specifications of JSC “Gazprom”

120

SWING CHECK VALVES

SPECIFICATIONS, TECHNICAL DATA AND DIMENSIONS КОП PN 6,3; 16,0 MPa Designation of the product КОП 50-6,3

Figures table

PN, MPa

19с38нж

Materia of the body acc. to GOST77-88

19нж38нж

КОП 50-6,3 нж1

19нж38нж1

КОП 50-6,3 ХЛ1

19лс38нж

20ГЛ

КОП 80-6,3

19с38нж

20Л

19нж38нж

КОП 80-6,3 нж1

19нж38нж1

КОП 80-6,3 ХЛ1

19лс38нж

КОП 100-6,3

19с38нж

12Х18Н9ТЛ

12Х18Н12М3ТЛ

12Х18Н9ТЛ

12Х18Н12М3ТЛ 6,3

КОП 100-6,3 нж1

19нж38нж1

КОП 100-6,3 ХЛ1

19лс38нж

20ГЛ

КОП 150-6,3

19с38нж

20Л

12Х18Н9ТЛ

100

12Х18Н12М3ТЛ

КОП 150-6,3 нж

19нж38нж

КОП 150-6,3 нж1

19нж38нж1

КОП 150-6,3 ХЛ1

19лс38нж

20ГЛ

КОП 50-16,0

19с19нж

20Л

12Х18Н9ТЛ

150

12Х18Н12М3ТЛ

КОП 50-16,0 нж

19нж19нж

КОП 50-16,0 нж1

19нж19нж1

КОП 50-16,0 ХЛ1

19лс19нж

20ГЛ

КОП 80-16,0

19с19нж

20Л

КОП 80-16,0 нж1

19нж19нж1

КОП 80-16,0 ХЛ1

19лс19нж

КОП 100-16,0

19с19нж

КОП 100-16,0 нж

19нж19нж

КОП 100-16,0 нж1 19нж19нж1

12Х18Н9ТЛ

12Х18Н12М3ТЛ

12Х18Н9ТЛ

12Х18Н12М3ТЛ 16,0

100

12Х18Н9ТЛ 12Х18Н12М3ТЛ 20ГЛ

КОП 150-16,0

19с19нж

20Л

КОП 150-16,0 нж1 19нж19нж1 КОП 150-16,0 ХЛ1

19лс19нж

300 230 175 135 85 102 22

380 260 210 170 115 133 22

430 260 250 200 145 170 26

100

550 365 340 280 205 250 33

196

300 230 195 145 95 115 26

380 260 230 180 130 150 26

430 260 265 210 145 175 30

110

12 550 360 350 290 205 250 33

235

20Л

19лс19нж 19нж19нж

20ГЛ

КОП 100-16,0 ХЛ1

КОП 150-16,0 нж

20Л

19нж38нж

19нж19нж

20ГЛ

КОП 100-6,3 нж

КОП 80-16,0 нж

Weight (≤), kg

20Л

КОП 50-6,3 нж

КОП 80-6,3 нж

Dimensions, mm

150

12Х18Н9ТЛ 12Х18Н12М3ТЛ 20ГЛ

SWING CHECK VALVES

121

FLANGES 1. STEEL BUTT-WELDED FLANGES (COLLAR-TYPE) ACC.TO GOST 12821-80, with size of joints and dimensions of seal faces acc. to GOST 12815-80, series 2 Nominal Nominal Designation diameter, pressure PN, of product Dm Dn DN MPa 1

Dimensions, mm D

1-80-0,6

102 90 185 150 128

1-100-0,6

100

122 110 205 170 148

1-125-0,6

125

1-200-0,6

200

235 222 315 280 258

1-300-0,6

300

340 330 435 395 365

1-40-1,6

46 145 110 88 58 160 125 102

0,6

148 135 235 200 178

1-50-1,6

1-80-1,6

110 90 195 160 133

1-100-1,6

100

130 110 215 180 158

1-125-1,6

125

156 135 245 210 184

1-150-1,6

150

1-200-1,6

200

1-250-1,6

250

292 278 405 355 320

1-300-1,6

300

346 330 460 410 370

1,6

180 161 280 240 212 240 222 335 295 268

18 8 12

b2 h, h2 h3

4 -

121 15

8 -

2,76

3,35

146

14,82 1,85 2,28 4,21

4,9

3 19

202 21

6,75

57 -

4,66 8,37

121 22

22 303 18

202 17

Weight (â&#x2030;¤), kg

8,3 11,79

254 23

17,36

303 24

22,76

116

32,04

43,0

1-350-1,6

350

418 382 520 470 430

26 351 48

1-400-1,6

400

450 432 580 525 482

30 398 32

1-500-1,6

500

559 535 710 650 585

33 501 38

70,97

2-25-4,0

33 115 85

2-50-4,0

58 160 125

2-80-4,0

2-100-4,0

100

4,0

112 90 195 160 138 110 230 190

120 149

18 -

2-150-4,0

150

186 161 300 250

203

2-200-4,0

200

250 222 375 320

259

3-50-4,0

3-80-4,0

112 90 195 160 133

121

3-100-4,0

100

138 110 230 190 158

150

3-125-4,0

125

160 135 270 220 184

176

3-150-4,0

150

3-200-4,0

200

4,0

58 160 125 102

186 161 300 250 212

204

310 278 445 385 345

313

368 330 510 450 410

364

3-400-4,0

400

480 432 655 585 535

474

3-600-4,0

400

686 636 890 795 735

678

4-50-1,6

4-80-1,6

4-100-1,6

100

122

1,6

110 90 195 160

106 120

130 110 215 180

129 149

FLANGES

2,79

4,81

13,2 24,0

2,68

4,6

18 22 26

20 4 8

145 27

30 200 35 33

68 85

9,48 -

12,6 23,57

252 39

36,50

301 42

112

50,3

135

105,0

140

165,78

2,17

39 398 54 52 595 58 49 18

7,06

6,82

120 25

26 145 27

1,19

30 200 35

250 300

3-250-4,0

260

3-300-4,0

250 222 375 320 285

58 160 125

78 96

13 17

4,06 4,72

1. STEEL BUTT-WELDED FLANGES (COLLAR-TYPE) ACC.TO GOST 12821-80, with size of joints and dimensions of seal faces acc. to GOST 12815-80, series 2 (cont.)

Nominal Nominal Designation diameter, pressure PN, of product Dm Dn DN MPa 3

b2 h, h2 h3

4-150-1,6

150

4-200-1,6

200

5-50-4,0

5-80-4,0

112 90 195 160 133

5-100-4,0

100

5-150-4,0

150

186 161 300 250 212

182 204

5-200-4,0

200

250 222 375 320 285

238 260

7-50-6,3

58 175 135

85 102

7-80-6,3

120 90 210 170

115 133

7-100-6,3

100

7-150-6,3

150

7-200-6,3

200

264 222 405 345

265 285

7-250-6,3

250

316 278 470 400

320 345

7-50-16,0

58 195 145

95 115

7-80-16,0

124 90 230 180

130 150

7-100-16,0

100

7-150-16,0

150

7-200-16,0

200

276 222 430 360

279 315 12

7-250-16,0

250

340 278 500 430

330 380

3-50-2,5

58 160 125 102

3-80-2,5

110 90 195 160 133

121

3-100-2,5

100

132 110 230 190 158

150

3-150-2,5

150

1-200-2,5

200

1-250-2,5

250

300 278 425 370 335

1-300-2,5

300

352 330 485 430 390

1-400-2,5

400

464 432 610 550 505

4,0

6,3

16,0

2,5

1,6

Dimensions, mm

180 161 280 240

183 203

240 222 335 295

239 259

58 160 125 102

138 110 230 190 158

140 110 250 200 206 161 340 280

146 110 265 210 214 161 350 290

186 161 300 250 212 245 222 360 310 278

8 12 4

105 121 -

128 150

204

145 170

205 240

145 175

12 4 8

FLANGES

146 19 202 21

7,96 11,04

2,78

4,8

7,28

13,03

30 200 35

24,0

4,5

6,87

22 26

142 35

77 105

10,48 24,18

198 41

110

36,03

39 246 45

115

50,08

6,3

26 30

18 22

12 30 16

26 145 27

33 136 47

205 250

Weight (â&#x2030;¤), kg

190 57 236 65

8 3

100 10 130 11

145 165

10,2 15,09

2 5,8

33,92 57,86 92,16

2,47

4,27

6,27

146 25 202 27

3 -

254 29 303 32

33 398 40

68 75

11,90 17,44

24,40

33,29

100

64,81

123

DESIGN 1

DESIGN 2

DESIGN 3

DESIGN 4

DESIGN 5

DESIGN 6

2. Steel flat flanges, welded acc. to GOST 12820-80 PN 0,6; 1,0; 1,6; 2,5 MPa DN 15, 20, 25, 40, 50, 65, 80, 100, 125, 150, 200 3. Steel flanges, butt-welded acc. to DIN 2633, 2635 PN 1,6; 4,0 MPa DN 15, 25, 32, 40, 50, 65, 80, 100, 125, 150, 200 Flanges are made of steel of following grades: steel 20, 09Г2С, 12Х18Н10Т, 10Х17Н13М2Т. Example of designation of the steel butt-welded flange: DN 50 РN 1,6 MPa of steel 20, design1, acc. to GOST 12821-80 in order: Flange 1-50-1,6 Steel 20 GOST 12821-80.

124

FLANGES

PERMISSIBLE DEVIATIONS OF SEAL FACE TYPES FROM BASIC ONES, SPECIFIED IN DESIGN DOCUMENTATION for ЗКЛ, ЗКЛП DN 50, 80, 100, 125, 150, 200, 250, 300, 350, 400, 500, 600, 700 PN 1,6 MPa For valve

For a set of mating flanges

For valve

For a set of mating flanges

For valve

For a set of mating flanges

For valve

For a set of mating flanges

For valve

For a set of mating flanges

Basic version

Available versions on request

DN 50, 80, 100, 150 PN 2,5 MPa, 4,0 MPa Basic version Available versions on request

DN 200, 250, 300, 400, 500, 600 PN 4,0 MPa Basic version Available versions on request

DN 200, 250, 300, 400, 500, 600 PN 2,5 MPa Basic version

Available versions on request

DN 50, 80, 100, 150, 200, 250 PN 6,3 MPa Basic version

Available versions on request

PERMISSIBLE DEVIATIONS

125

DN 50, 80, 100, 150, 200, 250 PN 16,0 MPa Basic version

Available versions on request

For valve

For a set of mating flanges

For valve

For a set of mating flanges

For valve

For a set of mating flanges

For valve

For a set of mating flanges

For valve

For a set of mating flanges

for КОП DN 80, 100 PN 1,6 MPa

Basic version

Available versions on request

DN 50, 80, 100, 150, 200 PN 4,0 MPa Basic version Available versions on request

DN 50, 80, 100, 150 PN 6,3 MPa Basic version

Available versions on request

DN 50, 80, 100, 150 PN 16,0 MPa Basic version

Available versions on request

126

PERMISSIBLE DEVIATIONS

for СППК, СППКР, СППКС, СППКРС DN 50, 80, 100, 150, 200 PN 1,6 MPa Inlet

Outlet

For valve

For a set of mating flanges

For valve

For a set of mating flanges

Basic version Available versions on request

DN 25, 50, 80, 100, 150 PN 4,0 MPa Inlet

Basic version Available versions on request

Outlet

For valve

For a set of mating flanges

For valve

For a set of mating flanges

DN 50, 80, 100 PN 6,3 MPa Inlet

Basic version Available versions on request

Outlet

For valve

For a set of mating flanges

For valve

For a set of mating flanges

DN 25, 50, 80, 100 PN 16,0 MPa Inlet

Basic version Available versions on request

Outlet

For valve

For a set of mating flanges

For valve

For a set of mating flanges

PERMISSIBLE DEVIATIONS

127

for ПУ DN 80, 100, 200, 300 PN 0,6 MPa For valve Basic version Available versions on request

For a set of mating flanges

Inlet

Outlet

DN 50, 80, 100, 150, 200 PN 1,6 MPa For valve Basic version Available versions on request

For a set of mating flanges

Inlet

Outlet

DN 25, 50, 80, 100, 150 PN 4,0 MPa For valve Basic version Available versions on request

For a set of mating flanges

Inlet

Outlet

DN 50, 80, 100 PN 6,3 MPa For valve Basic version Available versions on request

For a set of mating flanges

Inlet

Outlet

DN 50, 80, 100 PN 16,0 MPa For valve Basic version Available versions on request

128

For a set of mating flanges

Inlet

Outlet

PERMISSIBLE DEVIATIONS

For СППК units with changeover valve DN 50, 80, 100, 150, 200 PN 1,6 MPa Inlet

Basic version Available versions on request

Outlet

СППК

ПУ

For a set of mating flanges

СППК

ПУ

For a set of mating flanges

DN 25, 50, 80, 100, 150 PN 4,0 MPa Inlet

Outlet

СППК

ПУ

For a set of mating flanges

СППК

ПУ

For a set of mating flanges

Basic version Available versions on request

DN 50, 80, 100 PN 6,3 MPa Inlet

Basic version Available versions on request

Outlet

СППК

ПУ

For a set of mating flanges

СППК

ПУ

For a set of mating flanges

DN 50, 80, 100 PN 16,0 MPa Inlet

Basic version Available versions on request

Outlet

СППК

ПУ

For a set of mating flanges

СППК

ПУ

For a set of mating flanges

The price is increased on order of the admissible design of flanges

PERMISSIBLE DEVIATIONS

129

QUESTIONNAIRE №____________

FOR CAST WEDGE GATE VALVES, CHECK VALVES Customer:

Location:

Project, number:

Address:

Object:

Phone, fax

Position No.

Scheme

Name of the product

Figures table

Nominal diameter DN

Nominal pressure РN, MPa

Purpose

Working medium temperature

from ºС to ºС

Minimal ambient temperature

ºС

10.

Chemical composition of working medium, agregate state

11.

Material of body parts

12.

Operating conditions acc. to GOST 15150-69

13.

Connection to pipeline: flanged, combined (with welded ends), (underline) specifying standards and types of seal faces

14.

Type of actuator (for gate valves) Additional

requirements

 

15. mass part of mechanical impurities _______% H2S _______% H2O _______% Additional 16.

delivery

 

    

1. Impact bending test at temperature ºС 2. Inter-crystalline corrosion test 3. Seismic stability 4. Test for presence of harmful components and mechanical impurities in the medium: for hydrogen sulfide containing media – % of hydrogen sulfide content, for chlorine – % of moisture content

1. Flanges 2. Pins 3. Nuts 4. Spacers 5. Other

QUESTIONNAIRE №____________ FOR CHANGEOVER VALVES Customer:

Location:

Project, number:

Address:

Object:

Phone, fax

Position No.

Scheme

Name of the product

Figures table

Nominal diameter DN

Nominal pressure РN, MPa

Purpose

Working medium temperature

from ºС to ºС

Minimal ambient temperature

ºС

10.

Chemical composition of working medium, agregate state

11.

Material of body parts

12.

Operating conditions acc. to GOST 15150-69

13.

Connection to pipeline: flanged, combined (with welded ends), (underline) specifying standards and types of seal faces

14.

Type of actuator (for gate valves) Additional

requirements

 

15. mass part of mechanical impurities _______% H2S _______% H2O _______% Additional 16.

delivery

 

    

1. Flanges 2. Pins 3. Nuts 4. Spacers 5. Other

QUESTIONNAIRE №____________ FOR safety VALVES Customer:

Location:

Project, number: Address: Object: Phone, fax 1. Position № 2. Scheme 3. Purpose 4. Number of valves including: operating 5. spare 6. Inlet nominal pressure 7. Outlet nominal pressure 8. Operating pressure 9. Chemical composition of working medium, state of aggregation Working medium delivery: - for gas under standard conditions, under operating conditions 10. (underline; - for liquid and steam 11. Valve type 12. Inlet/outlet temperature 13. Molecular weight 14. Gas adiabatic curve index (discharge) 15. Medium density (discharge) 16. Liquid/steam viscosity 17. Adjustment pressure 18. Start opening pressure 19. Full opening pressure Back pressure: 20. - before valve operation (valve is closed); - in operation (valve is opened) 21. Design temperature of protected units 22. Design surface the seat through hole 23. Flow rate 24. Admitted minimal diameter of the seat 25. Minimal ambient temperature 26. Nominal diameter of the valve (inlet) DN 27. Nominal diameter of the valve (outlet) DN Connection to pipeline: flange, sleeve, nipple 28. (underline) specify standards and types of seal faces 29. Device for manual opening 30. Admissible leaks of the valve 31. Material of body parts 32. Operating conditions acc .to GOST 15150-69 Additional requirements (tests for impact bending at ____ºС, seismic stability, for presence of harmful components and mechanical 33. impurities in the medium: for hydrogen sulfide containing media – % of hydrogen sulfide content, for chlorine – % of moisture content.); Inter-crystalline corrosion test. 34. List of spare parts (flanges, pins, nuts, gaskets)

pcs pcs MPa, gage MPa, gage MPa, gage % mol. kg/h kg/h ºС

кг/м3 sPa MPa, gage MPa, gage MPa, gage MPa, gage ºС mm2 mm ºС

yes/no cm3/min