BAUKRANE Formworks - 2021-01 Catalogue

SPETEMBER

PRODUCTS

CATALOG WWW.BAUKRANE.PL WWW.BAUKRANE-FORMWORKS.COM

TABLE OF CONTENT 02

About Us

06

Wall Formwork BAUTEKK

10

Wall Formwork BAUFRAME

14

Wall Formwork BAUFRAME-ALU

18

Slab Formwork BAUDECK

22

Slab Formwork BAUTREG

26

Prop BAUPROP

28

Beam BT20

30

Plywood Variants

A FEW WORDS ABOUT US We are a Polish producer of modern formwork solutions, both wall and slab. Our formwork systems are gaining a growing number of followers in Poland and abroad. Innovative solutions used in our systems are the answer to the needs of the construction market. We focus on high quality products and customer service.

WE WORK WORLDWIDE Sales is the fastest growing division in our company, and we regularly deliver our solutions to nearly 20 countries around the world. Our customer base is constantly expanding with new countries and new markets. We are distinguished by our own production and a sufficiently large logistics base to be able to

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PRODUCT CATALOG

BAUTEKK

Lightweight foundation formwork that works well on any construction site.

The BAUTEKK wall formwork isa technologically advanced product of the highest quality, designed and manufactured in Poland. The basic element of the BAUTEKK system is a panel. The outer frame is made of a perforated bar, 5 mm thick and 8 cm wide. The inner frame consists of interconnected bars, that reinforce the construction of the panels and enhance their visual qualities. The whole frame is hot-dip galvanised. The holes are placed at a distance of 2.5 cm and 7.5 cm from the panel edge. This feature makes it easy to fix the D100 nuts to the bottom edge of the panel.

The far profiles of the frame and the cross struts have hole perforated every 5 cm, that is why it is possible to join the panels with a height and width shift corresponding to the multiple distance between the holes.

A high quality birch plywood, which may be additionally coated with a 12 mm thick layer of plastic, is inserted into the frame of BAUTEKK panel. The holes for tie rods are located in a steel profile which protects the plywood from damage during use. The shuttering skin is fixed to the frame with rivets so that it can be easily replaced if damaged.

GALVANIZED

53 kg

Profiles and frame made of high quality steel and hotdip galvanized.

The heaviest module weighs only 53 kg

0,3-0,5h/m2

40 kN/m2

Fast installation time.

Allowable pressure of fresh concrete mixture on the formwork

12 mm Sheathing in 12 mm birch plywood with phenolic film coating

Despite the lightweight construction of the slabs, the allowable concrete prssure is 40kN/m2.

PRODUCT CATALOG

TECHNICAL DATA panel widths: panel height: universal panels: inner corner: articulated corner:

10/20/25/30/45/50/60/70/90 cm 90/120/150 cm 60/70/90 cm 15×15 / 20x20cm 8 x 8 cm

frame:

8 cm thick steel profile, fully hot-dip

skin:

high quality birch plywood 12 mm

average weight: max. concrete pressure: compatibility: standard connectors: assembly time:

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BAUTEKK

galvanized 45 kg / m2 40 kN / m2 Tekko Bautekk clamp 0,3 – 0,5 h / m2

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PRODUCT CATALOG

BAUTEKK

REDUCE SHUTTERING TIME BY HALF.

Our original system of lightweight formwork BAUTEKK, is the answer to the needs of smaller and medium-sized companies involved in reinforced concrete works. Are you building detached houses? Retaining walls? Or do you need to pour columns in a simple way?

Our panels can be used to make any formwork up to the height of 3 m in a very inexpensive way, assembled manually without the use of a crane and definitely reduce the time of preparatory works for pouring concrete mixture. The boards are designed so that they can be installed vertically or horizontally, and the high quality birch plywood and welded frame allows you to use the system for years.

Paweł Fidurski Internet Sales Specialist

PRODUCT CATALOG

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BAUTEKK Panel 90

BAUTEKK Panel 120

BAUTEKK Panel 150

PANEL WIDTH (cm): 10/20/25/30/45/50/60/70/90

PANEL WIDTH (cm): 10/20/25/30/45/50/60/70/90

PANEL WIDTH (cm): 10/20/25/30/45/50/60/70/90

SKIN: birch plywood 12 mm

SKIN: birch plywood 12 mm

SKIN: birch plywood 12 mm

Bautekk Clamp

Plate nut Ø100

DW-15 Tie Rod

Watch more:

www.baukrane-formworks.com/bautekk

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PRODUCT CATALOG

BAUFRAME Universal wall formwork

The BAUFRAME formwork is a technically advanced product of the highest quality, designed and manufactured by Baukrane using the latest tools and methods. The frame of every steel panel is made of a closed outer profile with the height of 121 mm and width of 20 mm, and with the inner profile of 105 mm height and 25 mm width. The inner profiles are equipped with function holes for connecting the additional accessories. The steel frames are protected against corrosion by hot dip galvanising. Every steel frame of the Bauframe system has an innovative solution in the form of steel profiles with parabolic openings for tie rods, which protect the shuttering skin from damage during assembly and disassembly.

The shuttering skin is made of high quality 15 mm thick birch plywood with phenolic coating with a weight of 220g/cm2. On special request, it is possible to insert a plywood covered with plastic into the frame. The BAUFRAME system panels may be installed both in vertical and horizontal positions. Thanks to a wide range of dimensions, the formwork height can be adjusted to any object height. The design of the side profile of the frame and the wedge clamp allows to connect panels with a shift without using additional elements. It allows to adjust the formwork to any unevenness of the ground.

82 kg The heaviest module (90x270) weighs only 82 kg

GALVANIZED

60 kN/m2

Rolled profiles and frame made of high-grade steel and hot-dip galvanized.

Allowable pressure of fresh concrete mixture on the formwork

15 mm 0,3-0,5h/m

2

Fast assembly time.

Cover skin made of 15 mm birch plywood covered 0,3-0,5h/m2 with phenolic film

Permissible pressure of fresh concrete mixture on the formwork is 60kN/m2.

PRODUCT CATALOG

TECHNICAL DATA panel widths:

25/30/45/50/55/60/65/75/90/120/180/240 cm

panel heights:

150/270/300 cm

universal panels:

70/90 cm

inner corner:

30x30 cm

outer corner:

15 x 15 cm / 30 x 30 cm,

angle range:

angle range from 60° to 150°

frame:

12 cm thick steel profile, completely hot galvanized

skin:

high quality birch plywood 15 mm

average weight:

33,74 kg / m2

max. concrete pressure:

60 kN / m2

compatibility:

Bauframe-Alu, Bauschal, Rasto, MidiBox, RHiNO,

standard connectors:

Baukrane wedge clamps

assembly time:

0,3 - 0,5 h / m2

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BAUFRAME

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PRODUCT CATALOG

BAUFRAME Universal wall formwork

BAUFRAME is a very practical formwork, tested on thousands of construction sites, which in most cases can be used regardless of the availability of a crane. The key element of the system is a wedge lock, which greatly facilitates carpentry works. A wide range of sizes makes it possible to adapt the system to the majority of reinforced concrete geometries, and the hot-dip galvanized frame together with high-grade sheathing ensures long-term use.

BAUFRAME system is an ideal solution for medium and large construction sites, especially in the housing and office sector.

Mariusz Pelewski Wall Systems Production Coordinator

PRODUCT CATALOG

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BAUFRAME Panel 150

BAUFRAME Panel 270

BAUFRAME Panel 300

PANEL WIDTH (cm): 25/30/45/50/55/60/65/75 90/120/180/240 cm

PANEL WIDTH (cm): 25/30/45/50/55/60/65/75 90/120/180/240 cm

PANEL WIDTH (cm): 25/30/45/50/55/60/65/75 90/120/180/240 cm

SKIN: birch plywood 15 mm

SKIN: birch plywood 15 mm

SKIN: birch plywood 15 mm

Baukrane Wedge Clamp

Square flange wing nut 113x113

DW-15 Tie Rod

Watch more:

www.baukrane-formworks.com/bauframe

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PRODUCT CATALOG

BAUFRAME-ALU Universal wall formwork, in aluminium version!

The BAUFRAME ALU formwork system is a modern, ultra-light, technically advanced product of the highest quality, designed from scratch by BAUKRANE engineers. The frame of every aluminium panel is made of a outer profile with the height of 121 mm and width of 20 mm, and with the inner profile of 105 mm height and 20 mm width. The inner profiles are equipped with function holes for connecting the additional accessories. The frame profiles are made of rigid hardened aluminum, making them about 30% lighter than their steel counterparts. The BAUFRAME ALU system panels may be installed both in vertical and horizontal positions. Thanks to a wide range of dimensions, the formwork height can be adjusted to any object height. The design of the side profile of the frame and the wedge clamp allows to connect panels with a shift without using additional elements. It allows to adjust the formwork to any unevenness of the ground.

Aluminium panels, unlike steel panels, are equipped with through holes in the plywood, the edges of which have been protected with aluminium hoops. They have the same function as the profiles in the steel panel – effectively protect plywood, significantly increase durability of sheathing and extends the time between its replacement. The shuttering skin is made of high quality 15 mm thick birch plywood with phenolic coating with a weight of 220g/cm2. On special request, it is possible to insert a plywood covered with plastic into the frame.

63 kg The heaviest module (90x300) weighs only 63kg

ALUMINIUM

60 kN/m2

Profiles and frame made of rigid and hardened aluminium, 121 mm high and 20 mm wide

Allowable pressure of fresh concrete mixture on the formwork

15 mm 0,3-0,5h/m2

Sheathing made of 15 mm birch plywood covered with phenolic film

Fast assembly time

Permissible pressure of fresh concrete mixture on the formwork is 60kN/m2.

PRODUCT CATALOG

TECHNICAL DATA panel widths:

25/30/45/50/55/60/65/75/90 cm

panel heights:

150/270/300 cm

universal panels:

70/90 cm

inner corner:

30x30 cm

outer corner:

15 x 15 cm / 30 x 30 cm,

angle range:

angle range from 60° to 150°

frame:

12 cm thick aluminium profile

skin:

high quality birch plywood 15 mm

average weight:

23,45 kg / m2

max. concrete pressure:

60 kN / m2

compatibility:

Bauframe, Bauschal, Rasto, MidiBox, RHiNO,

standard connectors:

Baukrane Wedge Clamps

assembly time:

0,3 - 0,5 h / m2

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BAUFRAME-ALU

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PRODUCT CATALOG

BAUFRAME-ALU

ULTRA LIGHTWEIGHT SOLUTION WITH THE STRENGTH OF STEEL

“Aluminum version of BAUFRAME wall formwork is a perfect solution for small and mediumsized investments, especially those where no crane is available. The weight of the largest module reaches only 63 kg, which significantly increases the formwork’s mobility and allows manual assembly. And most importantly, despite the 30% lower weight, the formwork has exactly the same strength as its steel variant”.

Kamil Tryniszewski Internet Sales Specialist

PRODUCT CATALOG

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BAUFRAME ALU Panel 150

BAUFRAME ALU Panel 270

BAUFRAME ALU Panel 300

PANEL WIDTH (cm): 25/30/45/50/55/60/65/75/90 cm

PANEL WIDTH (cm): 25/30/45/50/55/60/65/75/90 cm

PANEL WIDTH (cm): 25/30/45/50/55/60/65/75/90 cm

SKIN: birch plywood 15 mm

SKIN: birch plywood 15 mm

SKIN: birch plywood 15 mm

Baukrane Wedge Clamp

Square flange wing nut 113x113

DW-15 Tie Rod

Watch more:

www.baukrane-formworks.com/bauframe-alu

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PRODUCT CATALOG

BAUDECK

Modern slab formwork, in the form of panel system

The BAUDECK modular slab formwork is a lightweight and universal formwork, designed and manufactured by BAUKRANE. It is designed for a wide range of applications in the construction industry, especially large-scale construction. Thanks to its light and durable construction the system is easy and convenient to assembly manually. The aluminium framed panel is made of a lightweight and durable aluminium alloy. This allows to install the formwork manually up to a maximum height of 3.5m. The outer frame is made of 14cm thick aluminium profile. The inner profiles are formed with 73cm high and 2mm thick aluminium elements. Powder coating of the frame reduces concrete adhesion and facilitates cleaning.

Every panel is integrated with high-quality 10mm thick birch plywood. It is attached to the frame with rivets, which makes it easy to replace it if damaged. Thanks to the Baudeck heads, the system may be used with commonly applied props, from Class B upwards and in accordance with PN-EN-1065. It is possible to achieve stripping efficiency of 10m2/hour, thanks to dimensions and weight of the panels, as well as the simplicity of their installation.

SAVINGS

2 PERSONS

Significant cost optimization on site in comparison to the use of traditional formwork

The simplicity and intuitive design means that only 2 people are required for installation

MANUAL ASSEMBLY

10 m2/h

Up to a height of 3.5m can be mounted manually

Possible formwork installation efficiency resulting from its design

The simplicity and intuitive design means that only 2 people are required for installation

PRODUCT CATALOG

TECHNICAL DATA panel widths:

45/60/75/90 / 180cm

panel heights:

90/180 cm

adjustment panels:

55-90x90cm / 55-90x180cm

frame:

powder-coated aluminium profile 14 cm high

skin:

quality birch plywood

average weight:

panel 90×90 cm = 16,00 kg panel 90×180 cm = 27,00 kg panel 180×180 cm = 53,14 kg

compatibility:

TOPEC

assembly time:

0,3 – 0,4 h / m2

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BAUDECK

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PRODUCT CATALOG

BAUDECK MODERN COST OPTIMISATION

Slab formwork BAUDECK is the perfect solution for those who value time and care about costs during the construction project. Fewer people needed for assembly and disassembly of the formwork, shorter time of its erection, less space needed for storage and much easier transport all this translates into real financial savings.

Piotr Lulek Technical and Sales Specialist

PRODUCT CATALOG

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BAUDECK Panel 90

BAUDECK Panel 180

BAUDECK UNI Panel

PANEL WIDTH (cm): 45/60/75/90 cm

PANEL WIDTH (cm): 45/60/75/90 cm

PANEL WIDTH (cm): 45/60/75/90 cm

SKIN: birch plywood 10 mm

SKIN: birch plywood 10 mm

SKIN: birch plywood 10 mm

BAUDECK Head

BAUPROP 20 Steel Prop

TRIPOD 6 kg HDG

Watch more:

www.baukrane-formworks.com/baudeck

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PRODUCT CATALOG

BAUTREG

CLASSICS IN THE HIGHEST QUALITY

The BAUTREG slab system is designed to create ceilings of any shape. A small number of components of the system ensures easy assembly and disassembly. The basic elements of the systems are BT20 timber beams which are lightweight (5.0 kg/mb), possess high strength parameters, as well as high quality. They work with steel props with the load bearing capacity of 20kN, equipped with a fork head and a tripod.

The most characteristic features of the BAUTREG system are, first of all, transparent assembly scheme and possibility to adjust to any shape of the surface plan. Moreover, a very important aspect is the system’s high load-bearing capacity (possibility of boarding ceilings even up to 50 cm thick) at the same time as high accuracy of execution.

ANY SHAPE

DIVERSITY

Can be adapted to any surface projection shape

Possibility to create a set of elements with different parameters depending on needs

HIGH LOAD CAPACITY ECONOMICS

High-quality component materials to form even 50 cm ceilings

Optymalny cenowo produkt dla małych inwestycji

High bearing capacity of the system (possibility of boarding ceilings up to 50 cm thick)

PRODUCT CATALOG

ADVANTAGES OF THE BAUTREG SYSTEM: clear installation diagram, can be adapted to any shape of the surface plan, durable elements made of high quality materials, possibility of using selected elements in the system in any configuration, high load capacity, accuracy of execution.

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BAUTREG

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PRODUCT CATALOG

BAUTREG

CLASSICS IN THE HIGHEST QUALITY

Beam formwork is a solution known for a long time and one of the most popular floor solutions on construction sites. While realizing BAUTREG system we have set a goal to make the quality of this solution as high as possible - stronger girders, stronger supports or more solid plywood.

Although we recommend concrete elements of the system, its great advantage is the possibility of any configuration and adjustment to your needs and financial possibilities - thanks to that it is a truly universal solution for everyone.

Wojciech Chruścicki Wrocław Branch Director

PRODUCT CATALOG

EG Head

Watch more:

DB ECO Steel Prop

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TRIPOD 6,0kg HDG

www.baukrane-formworks.com/bautreg

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PRODUCT CATALOG

BAUPROP 20 SLAB FORMWORK STEEL PROP

The BAUPROP 20 steel prop with a smooth height adjustment and a self-cleaning thread has been designed to transfer vertical compressive loads in temporary slab props, as well as beam and panel formwork. It consists of two tubes: the internal one with pegging holes and the external one equipped with a thread, as well as an adjusting nut, a locking pin, and two metal plates creating the upper foot and base foot. The prop is hot-dip galvanised, and the nut is additionally powdercoated in a distinctive orange colour.

300

350

400

500

70,0

70,0

76,0

89,0

wall thickness of external tube [mm]

2,6

2,6

2,6

2,6

Ø of internal tube [mm]

57,0

57,0

63,0

76,0

wall thickness of internal tube [mm]

2,6

2,8

2,6

3,0

Ø of blocking pin [mm]

14,0

14,0

14,0

14,0

PROP TYPE: Ø of external tube [mm]

dimension of upper and bottom base [mm]

120x120

thickness of upper and bottom base [mm]

140x140 8,0

min. working length [mm]

1715

1950

2210

2960

max. working length [mm]

3000

3500

4000

5500

16,8

18,8

22,5

37,0

weight [kg]

This prop, which has a minimum load bearing capacity of 20kN based on EN-1065 norm and a high safety factor, has the Sigma Certificate issued by SIGMA KARLSRUHE GmbH.

PRODUCT CATALOG

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THICKNESS OF UPPER AND LOWER BASE 8,0 mm

HOT-DIP GALVANIZED STRONG G-PIN Ø INNER PIPE BAUPROP 20 300 - 57 mm BAUPROP 20 350 - 57 mm BAUPROP 20 400 - 63 mm BAUPROP 20 550 - 76 mm

SELF-CLEANING THREAD Ø EXTERNAL PIPE

BAUPROP 20 300 - 70 mm BAUPROP 20 350 - 70 mm BAUPROP 20 400 - 76 mm BAUPROP 20 550 - 89 mm

Watch more:

www.baukrane-formworks.com/bauprop20

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PRODUCT CATALOG

BEAM BT20 IN PREMIUM AND ECO VARIANTS

The BT20 is a cost-effective, lightweight, full-width, wrought-iron formwork beam. It is distinguished by its low weight and chamfered ends with polyurethane protection. The BT20 is easy to use and suitable for various applications on any site. High belt quality thanks to machine grading and tensile load testing Easy to use thanks to low weight.

Moment (M):

5 kNm

Shear force (Q):

11 kN

Web height:

20cm

Flange dimensions:

height 4cm, width 8cm

Regidity (ExJ):

450 kNm2

Weight:

5 kg/mb (P)

PRODUCT CATALOG

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WEIGHT

only 4.7 kg/mb

COVER

chamfered ends made of polyurethane

HIGH DURABILITY

regidity 450 kN/m2

EN 13377

compliance with the standard

FLANGE HEIGHT 4 cm

FLANGE WIDTH

8 cm

SOLID WEB

3-ply web 29mm (BT20 PREMIUM)

wood-composite panel (BT20 ECO)

Watch more:

www.baukrane-formworks.com/bt20

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PRODUCT CATALOG

PLYWOOD

IN PREMIUM, STANDARD AND ECO VARIANTS

3-PLY PANEL WITHOUT EDGE PROTECTION

21 mm

7 mm

A 3-ply glued panel, made of coniferous wood (spruce or fir).Both side are coated with a special impregnating paint, protecting against weather conditions and water according to EN 13353 (SWP/3) and a realease varnish which prevents concrete from sticking to panels. Weight: 11 [kg] - very high-quality - smooth surface, coated with a special impregnating paint, is protected from adverse effects of water, as per EN 13353 (SWP/3), - high rigidity, - reusable

7 mm

Dimensions (cm)

7 mm

2000 x 500 x 21

1500 x 500 x 21

2500 x 500 x 21

3-PLY PANEL EDGE PROTECTION TYPE E

21 mm

7 mm

A 3-ply glued panel, made of coniferous wood (spruce or fir).Both side are coated with a special impregnating paint, protecting against weather conditions and water according to EN 13353 (SWP/3) and a realease varnish which prevents concrete from sticking to panels. Weight:11 [kg] - high durability, - covering the plywood with E-shaped sheet profile, provides high resistance to mechanical damage and matching the face of the plywood with repeated use, - smooth surface protected with special impregnating paint.

Dimensions (cm)

7 mm

1500 x 500 x 21 2000 x 500 x 21

7 mm

2500 x 500 x 21

BIRCH PLYWOOD 2500 X 1250 X 21 / 2500 X 1250 X 18 2440 X 1220 X 21 / 2440 X 1220 X 18

This type of pywood is obtained by pressing onto a plywood made from a deciduous tree a special resin-impregnated paper.

This process takes place under high pressure and high temperature, so that the resin penetrates the plywood and provides new properties.

Certificates: FSC certificate FC-COC-643959 CE certificate Reg. Nr. 1075 CPR Z447-10/19 Type of glueing - waterproof. Bond based on phenol-formaldehyde resin or melamine-ureaphenol-formaldehyde resin, for external use (as per PN-EN 636,, class EN 636-2 and EN 636-3)

PRODUCT CATALOG

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STANDARD POPLAR PLYWOOD Chinese-made formwork plywoods, made from poplar wood, lightweight and highly resistant to mechanical damage.

2500 X 1250 X 21 - new poplar veneers, - covered on both sides with a phenyl resin with a weight of 170 g/m² (smooth surface, which protects against adverse effects of water) - reusabble - sheet weight 36 kg.

ECO POPLAR PLYWOOD 2500 X 1250 X 21 / 2500 X 1250 X 18

Chinese-made formwork plywoods, made from poplar wood, lightweight and highly resistant to mechanical damage.

- first 3 veneers are new, the core of the plywood is made of a recycled material, - covered on both sides with a phenyl resin with a weight of 170 g/m² (smooth surface, which protects against adverse effects of water) - reusabble - sheet weight 36 kg.

BLACK COATING

with a weight of 170g/m2 hot pressed soaked in phenol resin

WERNEERS

pressed shets of poplar wood, new or recycled

PRESSING

once - the surface is not smooth twice - the surface is smooth, high-quality

BLACK COATING

with a weight of 170g/m2 hot pressed soaked in phenol resin

www.BAUKRANE-FORMWORKS.com www.BAUKRANE.pl

CONTACT US Czech, Slovakia, Hungary, Romania

Worldwide

Worldwide

Lucy Žukowska

Jonatan Jarocki

Michal Tobola

Export Sales Specialist

Sales Director

Export Sales Specialist

lucie.zukowska@baukrane.pl

jonatan.jarocki@baukrane.pl

michal.tobola@baukrane.pl

+420 704 933 114

+48 503 098 209

+48 794 910 849