POLYSIUS Vietnam Ltd. TABUCEM- Civil & Structural Steel Design by BIM Tekla User‘s Day – Vietnam, April 2013
Polysius
Contents: 1. Introduction of Polysius Vietnam 2. BIM in Polysius Vietnam- the milestones 3. BIM for civil & structural steel engineering of Tabucem project: 3.1 Introduction of Tabucem project 3.2 Procedure of BIM for C&S Engineering 3.3 Design Sequences for Tabucem - Gypsum Crusher
3.4 Challenges & Solutions 3.5 Achivements
POLYSIUS Vietnam Ltd. May 2012 2
Polysius
1. POLYSIUS VIETNAM
an introduction
• •
• •
•
POLYSIUS Vietnam Ltd.- a daughter company of Thyssenkrupp Polysius AG (Germany) Head office: 2nd Floor, Sun City building, 13 Hai Ba Trung, Hoan Kiem Dist, Hanoi Established: 3/2010 Representative Office of Polysius AG in Vietnam had been established since 4/2003 HCMC office: 10thFloor, Centech building, 7274 Nguyen Thi Minh Khai, District 3, HCMC
POLYSIUS Vietnam Ltd. May 2012 3
Polysius
1. POLYSIUS VIETNAM – an introduction Kien Luong Cement Plant, Ha Tien 1-Vicem Cement Company: - HATIFA 1 – 3.000 tpd (1976) - HATIFA 2 – 4.000 tpd (2007); - HATIKOM – 35 t/h (2005)
POLYSIUS Vietnam Ltd. May 2012 4
Polysius
1. POLYSIUS VIETNAM – an introduction
Hai Van Cement Grinding Plant: - DANAZEM – 85 t/h (1996)
POLYSIUS Vietnam Ltd. May 2012 5
Polysius
1. POLYSIUS VIETNAM – an introduction
Song Gianh Cement Plant, Quang Binh province:
- SONGIFA – 4.000 tpd (2002)
POLYSIUS Vietnam Ltd. May 2012 6
Polysius
1. POLYSIUS VIETNAM – an introduction
Thang Long Cement Plant:
- THALOFA – 6.000 tpd (2004)- Quang Ninh province - THALOZEM – 200 t/h (2004)- HCMC
POLYSIUS Vietnam Ltd. May 2012 7
Polysius
1. POLYSIUS VIETNAM – an introduction
Binh Phuoc Cement Plant, Binh Phuoc province:
- BINHFA – 5.500 tpd (2006)
POLYSIUS Vietnam Ltd. May 2012 8
Polysius
1. POLYSIUS VIETNAM – an introduction
Cong Thanh Cement Plant, Thanh Hoa Province: - CONGDO – 11.000 tpd (2008) - CONGMIX (2009)
POLYSIUS Vietnam Ltd. May 2012 9
Polysius
1. POLYSIUS VIETNAM – an introduction Tabuck Cement Grinding Plant, Saudi Arabia: - TABUCEM – 5000 tpd (2012)
POLYSIUS Vietnam Ltd. May 2012 10
Polysius
1. POLYSIUS VIETNAM – an introduction Main Partners:
Main Markets:
-
Polysius Germany
-
Indonesia
-
Polysius Sound Africa
-
Saudi Arabia
-
Polysius Brasil
-
Brasil
-
Polysius America
-
Peru
-
Other Polysius subsidiaries all over the world
-
Argentina etc.
Main BIM Applications: -
BIM for civil & structural steel engineering
-
BIM for QTO (Quantity Take Off)
-
BIM for 4D – Time (Outlook)
-
BIM for 5D – Cost (Outlook)
POLYSIUS Vietnam Ltd. May 2012 11
Polysius
2. BIM in Polysius Vietnam- the milestones Jan/2009:
Demand for a 3D design solution compatible to PDMS
Dec/2010:
Purchased the first Tekla licence; trained the staff
Mar/2011:
Drafted the BIM procedure for civil & structural engineering
Apr/2011:
As a test, applied Tekla to model a number of buildings & structures in Cong Thanh and Kien Luong Cement Plants
Sep/2011: Applied Tekla first time for QTO (quantity take off) for bidding preparation Jan/2012: Applied Tekla for civil & structural engineering of Tabuk Cement Grinding Plant, Saudi Arabia April/2013: Applied Tekla for civil & structural engineering and QTO April/2013: Current Tekla licences: 13; going to purchase more: 14 licences POLYSIUS Vietnam Ltd. May 2012 12
Polysius
3. BIM for civil & structural steel engineering of Tabucem project: 3.1 Introduction of Tabucem project: •
Name & Capacity: TABUCEM -Tabuck Cement Grinding Plant– 5000 tpd
•
Location: Saudi Arabia
•
Type: Turnkey project by Polysius Germany
•
Status: Under construction (nearly complete)
Designers: •
Scherr + Klimke – A German design company
•
Polysius Vietnam
-
Gypsum Crusher
-
Transport
-
Substation &
-
Compressor Room
POLYSIUS Vietnam Ltd. May 2012 13
Polysius
3. 2 Procedure of BIM for C&S Engineering: PDMS
Transfer
BIM-TEKLA
Link
BIM-TEKLA
POLYSIUS Vietnam Ltd. May 2012 14
Polysius
SAP 2000, STAAD-Pro..
3.3 Design Sequences for Tabucem - Gypsum Crusher • • • •
Excavation: 6729m3 Concrete: 1366m3 Reinforcement: 225T Steel structure: 171T
BIM Design of Gypsum Crusher – Tabucem – Saudi Arabia POLYSIUS Vietnam Ltd. May 2012 15
Polysius
POLYSIUS Vietnam Ltd. May 2012 16
Polysius
3.3 Design Sequences for Tabucem - Gypsum Crusher
PDMS POLYSIUS Vietnam Ltd. May 2012 17
Tekla
SAP2000 Polysius
PDMS model POLYSIUS Vietnam Ltd. May 2012 18
ďƒ Equipment Model Polysius
PDMSďƒ Pre. civil model POLYSIUS Vietnam Ltd. May 2012 19
Adjust model in Tekla Polysius
Preliminarily clash check POLYSIUS Vietnam Ltd. May 2012 20
Export to SAP2000 Polysius
Adjust model in SAP2000 POLYSIUS Vietnam Ltd. May 2012 21
Analysis & Design Polysius
Adjust Tekla model POLYSIUS Vietnam Ltd. May 2012 22
Polysius
Add details POLYSIUS Vietnam Ltd. May 2012 23
Polysius
Check clashes POLYSIUS Vietnam Ltd. May 2012 24
Polysius
Export to PDMS & check clash POLYSIUS Vietnam Ltd. May 2012 25
Adjust PDMS model Polysius
Generate design drawings POLYSIUS Vietnam Ltd. May 2012 26
Polysius
Generate Bill of Materials POLYSIUS Vietnam Ltd. May 2012 27
Polysius
3.4 Challenges & Solutions PDMS & Tekla: Plant Design Management System
Building Information Model
Preliminary Civil and Structural Steel Model
Civil and Structural Steel Model
Tekla & SAP2000: Building Information Model Civil and Structural Steel Model
POLYSIUS Vietnam Ltd. May 2012 28
Structural Analysis Program Analysis Civil and Structural Steel Model
Polysius
3.4 Challenges & Solutions Tekla:
Elements name. Length of reinforcement.
POLYSIUS Vietnam Ltd. May 2012 29
Polysius
3.5 Achivements: Quality
• Improvement of Civil drawings. • Improvement of BOM. • Zero-Clash
Improvement Cost
Schedule • Comple the detailed design in 4 months. • Quick response to site queries. • Acceleration of Fabrication
POLYSIUS Vietnam Ltd. May 2012 30
• Optimization of working hours. • Optimization of project overall cost.
Polysius
Polysius Viet Nam Ltd. Thank you very much for your kind attention ! POLYSIUS Vietnam Ltd. May 2012 31
Polysius