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ODAY
October ● Issue 385
IT TA I N A B I L
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Contents
Editor’s Comments This month we continue to explore the agriculture industry and uncover some of the latest innovations and technology available to dairy farmers across the UK and Ireland. ATL Agricultural Technology has been highlighted as our Dairy Milking Machine Manufacturing & Technology Company of the Month and has recently released its new Pegasus Auto Drafter sorting system that comes in two versions; designed to sort cows in a stress-free strategic manner using sorting flags automatically from four starting points. This year was the debut of the Ecommerce Packaging & Labelling Expo, and alongside Smart Retail Tech we have put together a review of the show and highlighted some our Top Exhibitors whose products and services are making an impact in the e-commerce industry.
In Sustainability Today, we presented Transporter Engineering with our coveted Industry Excellence Award. Isla Gill, Sales and Project Manager, explained to us how the company is leading by example with sustainable best practice across the industry, as well as unveiling some of its future plans. We also cover such topics as excessive noise exposure, leaders in the renewable energy field, and the importance of redefining pumping in the biogas industry. More show reviews included in this issue are Flood & Coast 2023, Retail Supply Chain & Logistics Expo 2023, and White Label World Expo 2023. Don’t forget to send us your latest Business, Industry and Sustainable news and updates and email us at: info@businessandindustrytoday.co.uk
SUSTAINABILITY TODAY
Industry Excellence IV-V
Transporter Engineering Ltd is the UK’s leading manufacturer of car transporters for 3-12 cars, to UK specifications.
Company of the Month VI-VII
Founded in 1970, Cirrus Research has been helping organisations around the world protect people and the environment from the dangers of excessive noise exposure for more than 50 years.
Pumps & Valves XI
PEMO PUMPS was a resounding hit at this September’s RWM (part of ESS) Expo at the NEC, where the focus was on the importance of the circular economy.
Heating, Ventilation & Air Conditioning XIV Adveco picks the right path to more sustainable hot water with Adveco Live Metering.
On the Cover
Explosion protection from MacClancy and Sons 22-23
Company of the Month 4
ATL Agricultural Technology has been showcasing its new Pegasus Auto Drifter sorting system at established shows over the last few months.
Oil, Gas & Offshore 5-7
Oliver Valvetek successfully develops and tests a Dual and Triple Gate valve assembly, and Relyence has been demoing its intuitive analysis software.
Warehouse & Logistics 12-14 Springpack introduces the Aero Carbon Fibre Handheld Pallet Wrap Dispenser and Herd Group delivers a bespoke sign-written van fleet for Bansal.
Industrial 19-27
eschbach’s Shiftconnector® technology offers game-changing plant collaboration for industrial teams in 24/7 plant operations.
Electronics 30-31
Sustainability Today is sponsored by – see them on page XIV
Contacts BAIT Sales Manager, Harriet Parfitt – 0121 550 7510 harrietparfitt@businessandindustrytoday.co.uk SUS Sales Manager, Jess Machin – 0121 550 7510 – sust@businessandindustrytoday.co.uk Editorial, Gina Burton – 07483 931474 – gina@businessandindustrytoday.co.uk Production Manager, Robert Sharp – production@businessandindustrytoday.co.uk Accounts Department, Paul Whitaker – 0121 824 4742 accounts@businessandindustrytoday.co.uk For more information or format requirements, see our Media Pack The entire content of this publication is advertorial based. To place an advertorial or an advert, please call 0121 550 7510.
Lascar leads the way in electronic design and manufacturing and JTAG’s products leverage the boundaryscan test potential.
BAIT is sponsored by ERG Air Pollution Control www.ergapc.co.uk – see them on page 19
Dairy Milking Machine Manufacturing & Technology Company of the Month
Innovation in and out of parlour
In this issue of Business & Industry Today, we are honoured to select ATL Agricultural Technology as our Dairy Milking Machine Manufacturing & Technology Company of the Month ATL Agricultural Technology has been showcasing its new Pegasus Auto Drafter sorting system at established shows like UK Dairy Day in Telford and the South West Show at Shepton Mallet over the last few months. The Newmarketbased team were on hand to show new and existing customers the benefits of the sorting system, alongside the ear tag IDs and herringbone parlour solutions. The Pegasus Auto Drafter comes in two versions: ‘intro’ and ‘pro’ and sorts cows in a stress-free strategic manner using sorting flags automatically from the following four starting points: Micro M5, milking point, ATL App or Cowculator PC Software. The streamlined system uses low-cost HDX ear tags and with more than one drafting gate, cows can be easily sorted and manoeuvred into more than three directions. With a robust galvanised steel construction, the sensors automatically close the drafting gates and the locked drafting gates prevent cows moving back unexpectedly. The Texas gate option provides added reassurance for ultimate safety with herd milking. Furthermore, the antenna shield mitigates against cow tags being mistakenly re-read once the cows have been drafted. “Our Pegasus Auto Drafter is really gaining traction across the industry, especially now with New Zealand Jersey cows on dairy farms across the UK and Ireland. This breed is known for being more sassy, curious and quick-thinking, compared to the slightly more docile Holstein Friesian breed. Farmers are looking for smart sorting systems, whatever the cow breed,” explained Director, Peter Sadler.
more efficient system, yield is higher and infections are monitored. Conductivity measurements can quickly identify painful mastitis, supporting the health and wellbeing of the herd. Detailed, user-friendly data can be accessed throughout the day, streaming to handy phone apps and giving farmers a comprehensive picture of each collective herd.
ATL Agricultural Technology is now the only British-based milk machine manufacturer and prides itself on over forty years of expertise in the industry. The company was established by Peter’s father, Robin Sadler, and his business partner, David Coxshall, back in 1981 as a supplier of parlour feeders and electronics. With Robin’s design engineer background and meticulous attention to detail, the company diversified over the years and sold its first cow parlour in 2012. “Sadly, our father passed away last year and together with my brother, Richard, we have carried on the familybusiness. We specialise in herringbone, rapid exit and rotary milking parlour solutions, with an extensive range of automated packages. These include our CR Range Cluster Removers, Auto Wash, Variable Speed Pumps, Milk Meters and Auto ID,” added Peter. With the sharp increase in animal feed, fuel and fertiliser impacting dairy farmers across the UK and Ireland, coupled with labour shortages and unseasonable droughts, has made the last twelve months difficult for the industry. Dairy is an energyintensive, laborious sector and can require hours of manpower throughout the year. ATL Agricultural Technology understands the perils facing the industry and through its automated solutions seeks to support the farmers.
“Our CR range of cluster removers for example, can be retrofitted to abreast, herringbone and rotary parlours, allowing each operator the opportunity to substantially reduce milking times, while simultaneously improve teat health through the seamless automation of the removal of the milking cluster from the cows, sheep or goats. “Over the last fifteen years, we have grown our sheep and goat milking machine manufacturing and technology, so it now accounts for 30% of our business. We export to Ireland, Portugal, Spain and parts of Latin America. It is a strategic risk management plan that allows us to continuously support all aspects of our business. “Looking to the future, we are developing out three main parlour systems, in accordance with demand from the dairy industry. We look forward to seeing new and existing customers at the LAMMA 2024 show to showcase our Pegasus Auto Drafter sorting system,” concluded Peter. LAMMA 2024: 17-18 Jan 2024: NEC, Birmingham T +44 (0)1638 731212 sales@atlagri.com www.atlagri.com
Once a laborious, tedious job, investing in these cuttingedge automated systems have saved dairy farmers time, freeing them up to do more jobs around the farm and importantly, giving the cows more time to relax in the fields. Some farmers have even reported herds enjoying the parlour systems now and with a quicker,
4 BAIT is sponsored by ERG Air Pollution Control
www.ergapc.co.uk & see page 19
Oil, Gas & Offshore
Triple Gate Valve triumph for Oliver Valvetek Oliver Valvetek identifies new and emerging opportunities to supply higher pressure smallbore subsea valves, and recognises the technical barriers that hinder most other valve suppliers. The subsea oil and gas industry has been rapidly developing new technology to allow the development of ‘challenging fields’. These challenges are usually associated with high pressure, high temperature (HP/HT), and operation at great depths.
½” Triple Gate Valve, both manufactured using Nickel Alloy 718 material. Project technical specification requirement: ● High Pressure 20,000psi ● High Temperature +150°C/+302°F ● Operating Depth 3,048m/10,000ft Small bore gate valves are often used for chemical injection, venting flowlines and bypass
Fields with pressures of 15,000psi (1,034bar) were generally considered high pressure, however, new fields are now being discovered and developed for well bore production with working pressures of 20,000 psi (1,380 bar). Oliver Valvetek had already successfully designed and qualified a 3/8” Nominal Bore 20,000 CWP needle valve for a High Pressure/High Temperature field development in the Gulf of Mexico.
Steve Williams explains the extent of the testing process, “Close client collaboration and extensive technical evaluations were instrumental to the success, as too, were the independent design and process validation by Third-Party & client Regulatory bodies evaluating all aspects of the design for Safety, Quality and long-term reliability.
The journey started early in 2021, Oliver Valvetek scoped out opportunities to supply other small-bore High Pressure/ High Temperature valves to these new and technically challenging fields. Working closely with Trendsetter Engineering based in Houston on their modular Trident 20K Intervention System, Trendsetter and Oliver Valvetek engineers began work on designing valves that would meet these new high pressure, high temperature requirements.
“Enhanced QC & QA procedures at each stage of production of both valves were implemented, including body integrity pressure testing up to 30,000psi. Even before the order could proceed, the ½” gate valve was subject to extensive in-house qualification procedures that simulated the intervention system, in an extreme pressure and temperature environment deployed subsea – all conducted in our own state of the art R&D facility.”
Subsea small-bore valves have to conform to the same rigorous standards for design, qualification and manufacture as the much larger bore valves. Rapid demand for smaller compact HP/HT valves has mainly been due to increased numbers of 20,000psi fields being reviewed for development.
Work began in March 2021 to develop two valve types that were required for critical application of flow control and monitoring on the Trident 20K Intervention System – ½” Double Gate Valve and
This resulted in a Double Gate Valve comprising of 2 x manual Gate Valves in one block, and a Triple Gate valve with a combination of both manual and hydraulic functions. The full valve designs were subject to numerous technical assessments as part of the API qualification, followed by strict design evaluations including; FMECA, Elasticplastic analysis, Ratcheting Assessment, and Fatigue Assessment, all of which were reviewed and verified by nominated i3Ps such as the Bureau of Safety & Environmental Enforcement (BSEE). Prototype testing takes many weeks to simulate valve operation at varying pressures, temperatures and working depths. Hydraulic actuated valves require separate testing on the hydraulic operation and the override operation.
Utilising this specialist and field-proven history with Shell Appomattox, Oliver Valvetek successfully developed and tested a Dual and Triple Gate valve assembly in accordance with API6A PR2F, API 17D and API 17G.
Clearly, the technical challenge for our engineering team, was how to achieve subsea qualification testing on much smaller and compact valves at much higher pressures and temperatures, and in rapid time. Importantly not compromising on Safety, which remains critical for valves being installed in these applications.
API technical reports provided the necessary guidance to our engineering team, and client, on analysis tools and design processes for HP/HT subsea equipment.
lines, and these valves can be required in single isolate arrangements but also in double and triple or 3 valve assemblies. Weight is a crucial factor for equipment being lifted and installed on the subsea. Using the very latest in elastic-plastic finite element software, valve designs have been optimised to produce the most compact small-bore valve to operate subsea at 20,000psi high pressure.
BAIT is sponsored by ERG Air Pollution Control
He continues, “Valves operating in such extreme environments require extensive and arduous qualification testing to meet API standards. This project was the most technically reviewed & evaluated one we’ve ever undertaken, and by far, the most rewarding for our engineers and designers. Everyone involved in the project is acutely aware of the leaps we’ve made in terms of research & development, engineering design, and manufacturing processes. We’re all very proud of this achievement and very much look forward to future developments with our clients.” For more information on how Oliver Valvetek can supply your subsea project with the very best valve solutions, contact us on +44 (0)1565 632636 or email: sales@valves.co.uk or visit: www.valves.co.uk
www.ergapc.co.uk & see page 19
5
Oil, Gas & Offshore
ESG and renewables energy journey opening doors for J&S Subsea ‘Do it because you want to, not because you have to’ – that’s the mantra at J&S Subsea Limited where a focus on the company’s ESG and renewable energy journey opening doors to exciting new opportunities and gaining recognition thanks to a recent award win. Two years on from a management buyout of the subsea controls engineering division of SEA (part of Cohort plc), J+S Subsea Limited has just been named as this year’s sustainability winner in the Decom Awards, and is on track to deliver turnover of £10 million in the coming years thanks to a significant uplevelling in its commitment to the circular economy. Central to the company’s growth and net zero focus will be the innovative Legacy Locker which facilitates the reuse, refurbishment, and recycling of subsea equipment. As well as unlocking capital tied up in unwanted equipment, the system also helps users to boost their
Relyence’s intuitive analysis software Relyence UK Limited was at this year’s Engineering Integrity Society’s Instrumentation, Analysis & Testing Exhibition, which was according to Simon Brailsford: Relyence’s Professional Services Manager, “Highly successful for two reasons – we spoke to influencers directly about our software and we gauged which direction the industry is moving in, feeding directly back to our in-house developers.”
“Our intuitive, customised, configurable software works across all industries from aerospace, automotive, oil & gas, rail to civil engineering – providing next-level reliability and risk reduction. We have been resolving pain points for businesses since the mid 1980s with our world-leading software. Watch this space too for the imminent launch of our Reliability Centred Maintenance (RCM) 9th module-in MedTech 2023 at the suite in September,” concludes Simon. NEC, Birmingham
As part of its drive towards net zero, the ambitious Kintore-based company has been supported by Scottish Enterprise and is also participating in the Fit 4 Offshore Renewables (F4OR) catapult programme.
The globally renowned analysis software is developed by Relyence Corporation in the USA, with Relyence UK Limited part of the global support network. Relyence’s Quality & Reliability Management Suite offers state-of-theart, Cloud-integrated FMEA, FRACAS, Fault Tree and Reliability Prediction analysis software. Project Managers can access reliability data at the touch of a button from tablets, smartphones or office computers, without any time-consuming client installs.
T +44 (0)1224 773435 www.jands.co.uk
Providing a world-class reliability & quality analysis
L-R: Kenny Taylor, Partner – Energy Infrastructure, Zero Waste Scotland, James Morris – Engineering Director at J&S Subsea & Sam Long, CEO, Decom Mission environmental credentials by finding ways to reduce waste.
software, Relyence provides flawless integration between existing FMEAs, FRACAS analyses and Fault Trees, with cutting-edge Reliability Predictions, Maintainability Analysis, Weibull and Accelerated Life Testing (ALT).
6 BAIT is sponsored by ERG Air Pollution Control
See Relyence at Advanced Engineering: 1st-2nd November, NEC. To start your 14 day free trial and to find out more about the Cloud-based subscription, scan the QR code or visit the website: T +44 (0)121 794 2030 info@relyence.com www.relyence.co.uk
www.ergapc.co.uk & see page 19
Health & Safety
The Business of Mindfulness Ltd Due to his own experiences with stress and anxiety he has in the last 5 years, developed a real passion for mental health and wellbeing and studied mindfulness, becoming an accredited teacher two years ago and most recently an instructor in First Aid for Mental Health.
Chris Hopkirk (pictured above) has launched a brand-new business venture, ‘The Business of Mindfulness Ltd’, which focuses on helping companies create sustainable workplace mental health & wellbeing strategies to build resilience in the workplace, improve absenteeism and retention, reduce recruitment costs and enhance employee wellbeing so the company also benefits from increased productivity. He does this by working with the customer to create a culture where there is no stigma and enables people to be vulnerable about their mental health. First Aid for Mental Health training & Mindfulness workshops are just a part of what he can provide.
From my own knowledge and experience of being a director in a small company, I know what it is to work in a stressful job and when you combine it with recessions, Brexit, the pandemic and so on, stress can really trigger your emotions. Life isn’t getting any easier, we are all experiencing more and more stress and anxiety at home and at work. Chris is looking to work with companies that need help creating a good culture and that struggle to do this because of the lack of resource and time. T 01905 418154 M 07814 244817 chrishopkirk@mindfulness.uk.com www.mindfulness.uk.com
Your 5-Point Maintenance Program for on-site safety showers! At Aqua, we understand the importance of keeping your on-site safety product in optimal condition to ensure the well-being of your workforce. That’s why we’re excited to offer our comprehensive 5-Point Maintenance Program. Let’s take a closer look at the five key points of our maintenance program: ● Regular Inspections – Our team of trained engineers will conduct regular inspections of your on-site safety product, carefully examining each component for signs of wear, damage, or malfunction. By catching potential issues early on, we can address them protectively and prevent any major breakdowns or accidents. ● Cleaning and Lubrication – Proper cleaning and lubrication are essential for the smooth functioning of your safety equipment. We will thoroughly clean all parts, removing dirt, debris, and other contaminants that could compromise performance. ● Maintenance and Inspection – Failsafe maintenance and inspection are crucial to guarantee safe and reliable operation. Our experts will calibrate your safety product according to industry standards,
making necessary adjustments to maintain availability in times of need. ● Component Replacement – Over time, certain safety product components may wear out or become obsolete. As part of our maintenance program, we will identify any worn-out parts and promptly replace them with high-quality, manufacturer-approved replacements where possible. ● Documentation and Reporting – Our maintenance program includes comprehensive documentation and reporting. We will keep detailed records of all inspections, repairs, and replacements performed on your safety product. Invest in the longevity & reliability of your on-site safety product with our 5-Point Maintenance Program. Your workforce’s safety is our top priority at Aqua! T 01942 318096 www.aqua-safety.com
Oil, Gas & Offshore
Cutting-edge subsea technology Cumbria based Digital Edge Subsea is a world leader in offshore digital video recording (DVR) and inspection systems. The company supplies the oil and gas industry with its digital video recording system that includes diving, remote operated vehicle (ROV) and topside operations. Digital Edge Subsea’s products fit mainly into two categories, Subsea Robotics and Inspection Systems. The former includes both single and dual use modules as well as manipulators, which are high quality state of the art robotic solutions for the subsea market. Digital Edge Subsea is also a market leader in producing subsea inspection systems, and with 10 years’ experience in the industry has nurtured strong customer relationships allowing for honest customer feedback which has been incorporated into the development of the Version 5 EdgeDVR. The EdgeDVR has become an essential part of any ROV and Diving system offshore as it is easy to use and reliable. The new V5 software includes an online training platform and certification, as well as a powerful portable laptop version which comes in addition to the original 4U rackmounted version. To work alongside this, Digital Edge
BAIT is sponsored by ERG Air Pollution Control
Subsea has also recently released the Edge DVR Archive application. Edge Archive handles the transfer of data from the internal DVR drives to client storage, either on a NAS, a Raid, or a phased delivery to multiple external hard drives. Archive can act as a simple data mirror of the correct internal drive data folders or can be used to create multiple simultaneous backups of client deliverables. This can be done in continuous backup or a phased approach that is conducted after each dive. T +44 (0)1229 206456 info@digitaledgesubsea.com www.digitaledgesubsea.com
www.ergapc.co.uk & see page 19
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Test, Measurement & Monitoring
Providing solutions for your measurement applications Interface Force is an internationally recognised brand and decades of experience have gone into making Interface manufactured load cells the benchmark for thousands of users around the world, and Interface Force Measurements was established in 1996 by Neil Johnstone. Based in Crowthorn, Berkshire, Interface Force
distributes to the whole of the UK & Ireland, but also overseas, especially into Turkey, Greece and the Middle East. The company is a primary distributor for Load Cells manufactured by Arizona-based Interface Inc, and it also supplies their Torque Transducers, associated electronics, multi-access Load Cells and the XSensor Pressure Mapping systems. The global Interface Inc. is represented by a large network of distributors outside of the US, and they have requested products that are designed and manufactured in metric, with the precision and accuracy of all Interface products. These products are designed for an international buyer and user, and all specifications are in metric specs, a global standard for force measurement products. Interface Force work mainly with aerospace, automotive, and motorsport companies, and Business Development Manager, Tony Rokins, told us, “We work closely with companies which are undertaking research into product
Force, torque and pressure measurement Interface Force Measurements has been supporting UK industry with the highest quality force, torque and pressure sensors for more than 25 years. You can benefit from our experience whenever you contact us about your next measurement application, experience gained helping designers and engineers across multiple industrial sectors. We’ll use our experience and product knowledge to help you select the best sensors for your application from our wide range of sensors from some of the world’s best sensor manufactures, including: ● Interface Inc – single, dual, 3 and 6 axis load cells and torque transducers ● AMTI – six-axis load cells and force plates ● GP50 – pressure and
development, and so this includes universities and also medical companies who need load cells for weighing saline bags – we have a very wide and varied client portfolio.” In this crowded industry, Interface load cells and torque sensors have a hard-won reputation for
temperature sensors for oil/gas, aerospace, automotive food/ beverage and general industry ● DDM – miniature pressure sensors for automotive R&D ● XSensor – pressure mapping systems for bed/mattress, seating, automotive R&D, tire testing applications and impact testing for seats, airbags, helmet and protective equipment We can also help with your data collection needs which now includes Semota, our new continuous remote monitoring service. Offering continuous sensor data reporting to your iOS or Android device. So, if you have a force, torque or pressure measurement challenge that you’d like our help with, please contact us. T 01344 776666 info@interface.uk.com www.interfaceforce.co.uk https://twitter.com/LoadcellsUK
8 BAIT is sponsored by ERG Air Pollution Control
www.ergapc.co.uk & see page 19
Test, Measurement & Monitoring
force or torque
reliable, accurate and repeatable test results. The range of pressure sensors and pressure mapping systems from industry leaders GP50 & XSensor back this reputation. Tony continued, “With regards to force measurement, our load cells are preferred by aerospace companies because they are highly accurate, and the results are very repeatable. Also, the devices themselves are extremely reliable and so they are looked on very favourably by both automotive and aerospace manufacturers in particular.” Interface Force is currently re-launching its XSensor High Speed Pressure Mapping System – the company offers a range of pressure mapping systems that can be applied to anything from impact testing to pressure testing tires, runways, beds, seats and much more. The XSensor system is the first system design to allow product designers and safety testing engineers to see, record and evaluate the distribution of force from highspeed impacts on safety equipment such as helmets and body armour. The system is particularly popular with automotive and aerospace seating manufacturers as evaluating the performance of helmets and other protective equipment designed to prevent injury requires detailed understanding of the pressure distribution on the body surface during dynamic impacts. Xsensor’s high speed HS Impact system combined with the thin conformable sensors allows customers to accurately measure
those pressures and evaluate how different design configurations affect pressure distribution on impact. In addition to this, the system is also used by manufacturers of office seating, companies that develop seating for the home, and bed manufacturers. In spite of its success in the industry, Interface Force is very much looking to future development. Tony informed us, “We are building new Applications which are based around renewable energy, and we are also developing Cloud-based, Wifi and Bluetooth data acquisitions by making our devices wireless. This would mean customers being able to collect data from anywhere in the world via an App.” This ever-growing comprehensive range of indicators, signal amplifiers, data loggers and wireless transmitters has been designed to complement the extensive range of load cells, torque transducers and pressure sensors, and the range has developed to ensure that customers have access to the most accurate, up-to-date, and costeffective devices available. Another new development is in the Airport environment, where Interface Force have begun to provide wireless monitoring of equipment on, for example, luggage carousels, and this product among many others have helped Interface Force to have a very successful past 12 months especially. Interface Force’s product reliability is second to none and all of its product lines have to match this standard before ever being recommended to customers. Interface is the world’s trusted leader in technology, design and manufacturing of force measurement solutions. Its clients include a ‘who’s who’ of so many industries, and the company’s engineers around the world are empowered to create high-level tools and solutions that deliver consistent, high-quality performance. For more information, please see below: T +44 (0)1344 776666 info@interface.uk.com www.interfaceforce.co.uk
BAIT is sponsored by ERG Air Pollution Control
www.ergapc.co.uk & see page 19
9
Print & Packaging
Working smarter, not harder: Aicomp & Esko’s CAD ERP solution for packaging industry automatically with results being returned to SAP without the need of any user intervention. The harmonisation of master data throughout the process enables streamlined workflows, saving time and effort on standard products and allowing designers to focus on complex design tasks.
Karl Harvey, General Manager, Aicomp UK In today’s highly competitive business environment, companies are always looking for ways to streamline their processes and boost productivity. Aicomp and Esko have formed a partnership to create integrated solutions for packaging manufacturers between Esko’s CAD Suite and Aicomp’s ERP software solutions. The goal is to develop best practices for enhancing the design and quotation processes, both in time and with accuracy of data.
The CAD integration streamlines the design process, automating quotations, reducing manual data entry, improving collaboration, and minimising errors. These efficiencies contribute to increased productivity and potentially improved profitability for businesses in the packaging industry. “Matthias, can you explain how the integration works and how to harmonise the data between ERP and CAD?” The solution enables project-level management of customer details, material descriptions, quantities, and project status. At the OneUp level,
“Matthias, what is the typical process flow for a new inquiry?” We can start a new product configuration process within SAP. It begins with entering product details in the ‘Specification in progress’ status, allowing for saving and later completion. Upon entering all details, the status changes to ‘Ready for design’, initiating integration. When the design request is delivered to CAD, SAP’s status updates to ‘In Design’. Esko’s Automation Engine calculates OneUp and MultiUps, which may undergo designer review. Upon completion, the data is released back to SAP, triggering a background configuration update to change the status to ‘Designed’. This leads to the generation of a sales document with a configuration, enabling sales reps to assess and conduct costing and pricing. Subsequently, a quotation can be provided to the customer.
As part of this initiative, they developed a standard CAD integration solution for manufacturers. Several live projects are currently utilising the new integration approach. We spoke to Matthias Waltz and Karl Harvey from Aicomp who explained integration’s key features and benefits. “Karl, how does the CAD integration solution simplify the maintenance and alignment of data across the different systems?” One key advantage of this solution is that it eliminates the need to re-key data, reducing the potential for errors and saving time. This can be particularly valuable in complex design projects where accuracy is critical. Furthermore, the solution reduces the number of sets of master data, which can greatly simplify the process of maintaining and aligning data across different systems. “Karl, can you explain how processes are improved through integration?” For standard products following FEFCO or ECMA standards, the quotation process can be automated without the need for designer intervention as these standards can be run
ARD file information for single product design (FEFCO/ECMA types, size, board ID, scores, print requirements) can be managed. The MultiUp level handles MFG file information for production sheet designs (sheet sizes, trims, number up on sheet). SAP is used to capture product style, sizes, board ID, and related data, while CAD creates product drawings, scores, and sheet size for layout optimisation. Data is integrated back to SAP, and an optional ‘Review Request’ ensures designer verification before returning details to SAP.
In conclusion, the CAD integration is an important tool for designers and businesses seeking to optimise their design processes and increase productivity.
Matthias Waltz, Head of Development, Aicomp
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To learn more about CAD integration and other related topics, you can register for on-demand access to all recordings and the latest updates at: summit.aicomp.com
www.ergapc.co.uk & see page 19
Print & Packaging
Keymac Packaging Systems Designed and manufactured in the UK & USA for worldwide markets Bristol based Keymac Manufacturing Ltd has launched the KIM3 Fully Automatic Intermittent Motion End Load Cartoner for sale in the UK and export markets. The machine is a 3-axis servo motor driven machine, which is suitable for end loading difficult to load or multiple products into a carton. After the product has been loaded the carton’s flaps may be sealed either with hot melt adhesive or tucked. The machine is equipped with a pre-break carton feeder, which opens the carton before it is erected in the flight chain. This is especially beneficial for opening square cartons. The KIM3 machine is already being built at Keymac in the USA where it is packing a variety of products such as cans of beer, stacks of flow wrapped cookies and electric toothbrushes. Keymac’s best selling machine is the K101 Sleeving machine which can insert ready meal trays or pots into a pre-glued sleeve at speeds up to 80 packs per minute.
Developed for the ready meals market and in use around the world, the K101 has a small footprint and can be size changed, without the need for costly change parts, in 5 minutes. An XL version is also available for larger pack sizes. In the drive to eliminate plastics from packaging, Keymac has modified this machine to run an environmentally friendly all cardboard pack for loose fresh produce, which is 100% recyclable. The
pack consists of a cardboard tray, into which the loose produce is loaded in either 4, 6 or 8 count configurations and a cardboard sleeve with convenient carrying handle. Produce packing K101 machines are already installed in France, Italy, Belgium and The Netherlands. T +44 (0)117 986 5417 sales@keymac.co.uk https://keymac.co.uk
Essentra’s Kidlington site switches to 100% recyclable packaging Essentra Components, a leading provider of essential components and solutions, has completed the switch within its UK manufacturing and distribution centre in Kidlington to using paper-based packaging. The new packaging contains recycled content and is widely recyclable after use, supporting both its own and its customers’ ambitions for a more sustainable future. This initiative supports Essentra’s goals of ensuring 100% of its packaging is reusable, recyclable or compostable by 2030, and reaching 50% recycled content across its packaging materials by 2030. Working closely with packaging suppliers, the Kidlington distribution team focused on replacing transport packaging with more sustainable options: plastic used to fill voids, for example, has been replaced by 100% recycled cardboard, created by converting waste cardboard on-site; plastic mailers have been replaced with paper versions containing 20% recycled paper; and the tape used to seal boxes is now made from widely recyclable paper, and the adhesive biodegradable.
BAIT is sponsored by ERG Air Pollution Control
Jennifer Spence, Head of Sustainability Strategy at Essentra, says this initiative is a great example of the Kidlington distribution team turning targets into results, “Our aim has always been to reduce not only our own environmental footprint but also to support our customers in delivering their own sustainability targets,” she says. “This latest announcement shows how incremental shifts, and making even relatively small changes, can have a significant impact on improving our collective sustainability.” T 0345 528 0474 www.essentracomponents.com www.essentraplc.com
www.ergapc.co.uk & see page 19 11
Warehouse & Logistics
Introducing the Aero Carbon Fibre Handheld Pallet Wrap Dispenser The Dispenser is an innovative tool designed to improve your pallet wrapping capability and transform your operations. Crafted with precision from high-performance carbon fibre, this cuttingedge dispenser represents a significant leap forward in the world of hand pallet wrapping. One of the standout features of the Aero Carbon Fibre Dispenser is its remarkable lightweight construction, weighing in at just 0.45 kilograms. This featherweight design makes it a gamechanger in the hand pallet wrap market, significantly reducing operator fatigue and increasing wrapping efficiency. Its ergonomic long handle ensures comfort during use, accommodating a variety of grip points for different operators. The dispenser is optimised for use with Armour Wrap – Hand Pallet Wrap, featuring a convenient twist dial that allows you to adjust the wrap's tension to your desired level. This precision control ensures a tight and secure wrap application, promoting
product protection during transit. The Aero Dispenser also incorporates a progressive Rapid Roll Change System, making roll changes quick and hassle-free. This feature not only reduces downtime but also minimises user frustrations, streamlining your operations. With a low bottom profile, the dispenser can easily reach and wrap pallet corners, ensuring complete coverage and protection. Its versatility extends to compatibility with a wide range of pallet wrap rolls, making it a versatile addition to your packaging arsenal. At Springpack, we take pride in delivering top-notch service to our customers. You can trust our commitment
12 BAIT is sponsored by ERG Air Pollution Control
to excellence, as reflected in our numerous positive reviews on Trustpilot. When you order your Carbon Fibre Pallet Wrap Dispenser from Springpack, you can count on a seamless experience. Plus, our speedy delivery ensures that your order will arrive the next working day if placed before 3.30pm, getting you closer to experiencing the benefits of the Aero Carbon Fibre Dispenser sooner rather than later. In conclusion, the Aero Carbon Fibre Handheld Pallet Wrap Dispenser is a true innovation in pallet wrapping technology. Its lightweight construction, ergonomic design, and precision controls make it the perfect companion for Armor Wrap, delivering optimal wrapping efficiency while reducing fatigue. With Springpack's excellent service and quick delivery, upgrading your packaging operations has never been easier. Visit: www.Springpack.co.uk/aero to buy online today.
www.ergapc.co.uk & see page 19
Warehouse & Logistics
Herd Group delivers a bespoke sign-written van fleet for Bansal Bansal have updated their fleet with brand-new bespoke sign-written vans from Herd Group, the Mercedes Benz Luton’s have been specially converted to ease the Bansal delivery operation. Bansal, a specialist provider of leading commercial bathroom and washroom products, were looking for a commercial fleet solution with a totally bespoke cargo area to fulfil safe and cost-effective delivery of their products and opted for a fleet of Benz L3 Progressive RWD with tail lift. Almost all manufacturers build Luton vans to certain specifications, which is great if you can find one that fits all your needs, however, Bansal wanted a solution to allow safe and secure handling and delivery of challenging and unconventional items. At Herd Group, we do more – we work with every individual customer to develop a fleet solution suitable for them to drive more business, more profits, more quickly, more easily and more simply. so that our customers can get more done. Bansal required a solution to deliver often termed ‘ugly freight’, items that are difficult to transport due to their size, shape, and weight. The requirement was for a higher than standard
a great understanding of the requirement as well as making sure everyone is happy with the overall result.”
Luton, with a bigger footprint, thus still allowing for a good payload with metal floor and kick plates to prevent internal vehicle damage. Adapted with a bespoke size tail lift and more load lok bars, their new fleet solution ensures product fulfilment and logistics, are cost effective along with being health and safety complaint. Herd Group Area Manager, Mark Scott, said, “A big part of my job is to consult with the customer about their individual business needs. Herd is not a one size fits all company, we come up with bespoke solutions whether it’s based on service, financials, safety, spec, environmental – it could be a combination of things.” “In this case Bansal had just started a new area of their business, which resulted in new demands for their deliveries. The consultation process included multiple key members of their team, including drivers, managers, and directors, which gave me
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Mukesh Nathwani, Finance and Operations Director, said, “I was introduced to Mark Scott at Herd Group around 3 years ago and have always found them very flexible to work with. Because of this bespoke vehicle requirement, we needed a trustworthy provider that delivered on their promises and Herd delivered with excellent account management.” Herd Group offers the most comprehensive range of commercial vehicle and fleet solutions available, keeping things admirably simple and straightforward for everyone involved. Our total commitment to providing exceptional customer CARE and a can-do attitude is key to everything we do – nothing is ever too much. T 01372 747333 www.herdgroup.co.uk
www.ergapc.co.uk & see page 19 13
Warehouse & Logistics
Bryant Plastics ensures every business keeps moving forward Quality operations deserve quality products and Bryant Plastics Ltd are doing their bit to ensure every business keeps moving forward with their range of moving and handling roll cages, trucks, barrows and self-levelling units. The vast range comes in all shapes and sizes and have a multitude of uses for a variety of industries including warehousing, logistics, oil rigs, laundries, construction, textile manufacturers, hospitals and many more. Managing Director, Yvonne Bryant, says, “We manufacture and supply specialist materials handling equipment and are the UK’s leading manufacturer of Plastic roll cages. We pride ourselves in the quality of our products which are manufactured to the highest standard.” Bryant Plastics Ltd continually work with their customers to ensure that the products adapt as systems change and improve ensuring their products always meet the evolving needs of their customers and continue to be the best on the market.
The products are manufactured from virgin grade polyethylene making them tough workhorses that can withstand the day-to-day use in the many industries they supply. Manufacturing the products from virgin material also means that they can easily be recycled at the end of their long life. Yvonne Bryant says, “It needs to be said that not all plastic is bad plastic and the virgin grade plastic we use can be recycled and still be in use 100 years from now.” Products can be manufactured from the existing range or bespoke for the clients particular requirement, browse the range at: www.bryantplastics. co.uk or call on: 01535 357480 or email: sales@ bryantplastics.co.uk
14 BAIT is sponsored by ERG Air Pollution Control
www.ergapc.co.uk & see page 19
Ecommerce, Packaging & Labelling & Smart Retail Tech Review – Top Exhibitors
Ecommerce and Smart Tech in focus Also co-located with White Label World Expo were a number of other events.
industry. At Smart Retail Tech these innovations were brought into focus at the UK’s leading event at the forefront of the industry, pulling together all the suppliers with the latest technological advancements, the most revolutionary solutions and the most effective products,
First up was the debut of Ecommerce Packaging & Labelling Expo, the UK’s largest business to business event dedicated to packaging & labelling in the e-commerce industry. Welcoming 200 exhibitors and over 3,000 visitors, the expo deep dived into how to maximise online business by showcasing the new and innovative products and solutions in the ecommerce packaging and labelling world. A fully immersive experience, all that’s needed for visitors to succeed was wrapped up neatly in this amazing expo with educational features including Industry Awards, Masterclasses and a Business Connections Area.
movement or just want to see what this industry can offer you, all are welcome.
Plus, 100 expert speakers shared their knowledge and discussed the latest innovations in the industry. From sustainability, innovation, customised packaging, and online vs instore, our speakers provided visitors with the expert advice needed to thrive.
This new event was held on 28 February & 1 March 2023 at the ExCeL Centre, London alongside the second event under review here, Smart Retail Tech. The global retail digital transformation market is expected to reach almost £320 billion by 2026 which is why keeping up with the emerging trends has never been more important. As an industry, we are discovering why technology is integral to the experience, revenue and operations of the retail
Whether you are interested in expanding your business, improving brand awareness, joining the sustainability
Redefining digital experiences Isle of Man-based Exarta, a visionary Metaverse company, is at the forefront of redefining digital experiences. With a mission to seamlessly bridge the real and virtual worlds, Exarta offers immersive 3D environments, virtual events, AI-powered integrations, interactive storytelling, and gamified marketing campaigns that push the boundaries of brand activations. From crafting Fortnite Islands and promoting in-game ads to creating dynamic storefronts, the team’s creativity knows no limits. Exarta empowers businesses to bridge the gap between traditional and futuristic shopping experiences with easy-tointegrate Web3 services. Their latest product, Odyssey, is a revolutionary Shopify plugin. It transforms 2D websites into immersive 3D experiences, combining the best of physical and digital shopping. Exarta is also launching a lineup of AAA-quality Fortnite games, promising immersive gameplay
and stunning visuals that set new standards in virtual gaming. And that’s not all. Exarta is also pioneering Zeniva, a ProBusiness AI Avatar that seamlessly integrates into company websites as an AI assistant to enhance customer shopping journeys from start to finish. Zeniva provides real-time assistance, product recommendations, and a personalised shopping experience – all to deliver an exceptional level of customer service that elevates online engagement and drives customer conversions. Exarta empowers individuals and brands to thrive in the Metaverse while contributing to the evolution of next-gen internet architecture. Through innovative brand activations, Exarta is transforming digital experiences and setting new standards in metaverse activations. Contact www.exarta.com
Visitors were among thousands of like-minded professionals to achieve an increased level of customer retention in order for them to see exponential success for their business, whether that’s online or inshore. Visitors immersed themselves in hundreds of informative seminar sessions including worldclass keynote speaking seminars educating them with their industry-leading advice. Visitors heard from the likes of TikTok, Amazon Pay, AutoTrader, The Hut Group and many more. Both shows return next year to London’s ExCeL from 27-28 February 2024. This is our pick of the best exhibitors from this year’s events, listed here in alphabetical order: Eco Ev+ Limited, Exarta, Lil, SEEEN & SkyBoy. Further details can be found on this page and the next. www.ecommercepackagingexpo.co.uk www.smartretailexpo.co.uk
Packaging from Lil Trusted by the world’s largest internet retailers, Lil are Europe’s largest independent manufacturer of ecommerce packaging, producing peel & seal packaging 40% faster than any other. The company is on a mission to eradicate plastics from ecommerce and became the first & only Zero Carbon packaging factory with its all-renewable-electric manufacturing HQ in Cambridge. Since paperboard packaging typically represents 6-10% of a health & beauty or Fashion brand's total carbon footprint, choosing Lil slashes carbon footprint 6-10% respectively. Lil’s most famed inventions are: ● Lil envelope → invented & made for the World’s largest retailer. ● Lil Breezebox → paper voidfill integrated box eradicating need for plastic bubblewrap/ polystyrene. ● Lil kraft bag → paper alternative to polythene mailbags.
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● Lil ‘M’ mailer → price-matched paper alternative to Jiffy bubble mailers. ● Lil tube → flatpacked, plasticfree, price-matched alternative to round tubes. Eradicates plastic bungs. Winner of the Ecommerce Packaging & Labelling Expo innovation award February 2023 – Lil Scented Breezezebox is the world’s first and only fragrance-scented ecom box, thus unboxing experience is no longer limited to the two senses of sight & touch only. At the June 2023 Environmental Packaging Awards, Lil were ‘sustainability champion’ and ‘ecommerce’ runners-up. Contact T +44 (0)1480 396200 sales@lilpackaging.com www.lilpackaging.com
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Ecommerce, Packaging & Labelling & Smart Retail Tech Review – Top Exhibitors
Eco-friendly electric vehicle chargers and accessories Eco EV+ Limited is a relatively new name to the EV industry but was a stand out exhibitor at this year’s Smart Retail Tech Expo. On a mission to make the world more sustainable through its EV charging range that includes chargers and accessories sourced from manufacturers in China, Eco EV+ is also keen to start developing its own range of EV chargers which are set to be manufactured later this year. The need to reduce carbon footprint and promote sustainable transportation is more important than ever right now, therefore, making more eco-friendly decisions that will inevitably create a more sustainable future for us
all is imminent. From home wallbox chargers to EV charging cables and charger port covers, Eco EV+ has a number of different products to suit all your EV charging needs. If you already have or are thinking of switching to an EV vehicle, the importance of creating a solid and reliable charging infrastructure will make the switch much easier when it comes to it. Whether you are in need of EV charging solutions for your business or just for personal use, Eco EV+ can help find you the best solution at a competitive price. Contact https://eco-ev.myshopify.com/
SkyBoy and the fascinating world of overlap reality In the realm of cutting-edge technology and augmented experiences, a groundbreaking mobile innovation has taken centre stage in the Retail & Cultural sectors: SkyBoy and the Overlap Reality. Clients such as The Eiffel Tower, The Paris Opera House, various French museums, Galeries Lafayette; but also strong partners such as LVMH, Richemont, Chanel, and FMCG brands (VW, Coca-Cola, Nespresso...) have been using this technology in France, Asia, and the US. How SkyBoy works: A glimpse into the future At its core, SkyBoy enhances a physical experience with a product or a place by overlaying digital information, objects, or characters onto physical elements, via users’ smartphones, offering a cohesive
and compelling experience. With no app to download, the UX is seamless: the OR helps engage the user who interacts in each experience, sometimes via gamification. The data collected is precious to brands and retailers to know their customers better and readdress them. The future awaits SkyBoy and Overlap Reality hold the promise of an exciting, immersive future, leading the charge of phygital marketing & communications. And with new devices and AI adding value to the game, stay tuned for the next chapter in the evolution of Overlap Reality. T +33 659 113 800 mdugas@sky-boy.com www.sky-boy.com
SEEEN is a video technology company offering a scalable and flexible Content as a Service solution. Using SEEEN’s AI technology, our customers transform their video profitability by finding the most impactful moments within their video collection and driving increased traffic, engagement and sales conversions. SEEEN has worked with retailers, services businesses, sports clubs and publishers with some of the following results – increasing SEO views of their video content by 50 to 300%; Clickthrough rates of up to 25% direct from video to shopping carts; doubling of website visitors converting into purchases and lower Customer Acquisition Costs by more than 50% from PPC campaigns by including interactive shoppable video.
We offer a low cost model with performance based pricing to guarantee your Return on Investment through using our Shoppable Video platform. Covering the US and the UK market, you can view a video commerce case study from our recent Technology Demo Day here: https://seeen. com/tech-day-videos/ seeen-case-study-ecommerce
We will help you to increase your ROI from your existing video content – contact one of our Sales Managers here in the UK – Reshil Kothari (reshilk@ seeen.com) and Richard Frost (richardf@seeen.com) or visit our website at: https://seeen.com
seeen enables you to turn every video into an opportunity to grow your audience, revenues and profits seeen.com
Transform Your Video Profitability
16 BAIT is sponsored by ERG Air Pollution Control
www.ergapc.co.uk & see page 19
Retail Supply Chain & Logistics Expo Review – Top Exhibitors
Highlights from 2023 Also co-located with White Label World Expo, Retail Supply Chain & Logistics Expo is the annual event, organised by Fortem International, that brought together leading businesses and solution providers who can help optimise the supply chain processes. The Expo is undoubtedly the UK’s leading retailfocused supply chain and logistics event, held at ExCeL, London on 28 February & 1 March 2023, with over 100 exhibitors and notable keynote speakers. Having a completely efficient supply chain comes down to seamless warehousing and distribution systems, allowing faster delivery times and easier returns systems. These qualities have to be perfected in order to create the perfect customer journey. At Retail Supply Chain & Logistics Expo, there were 200 exhibitors for visitors to meet and learn from – everything from AI, data analysis and Cloud solutions, to automation and logistics all under one roof. There were also 100 speakers
ready to share their solutions and techniques across many different topics. With this expert information, visitors could leave the event with ideas on how to improve their supply chain and how their customer experience will be unparalleled to their competitors. The show returns next year to London’s ExCeL from 27-28 February 2024, when the Head of Logistics from M&S will be a keynote speaker at the show. This is our pick of the best exhibitors from this year’s event, listed here in alphabetical order: AutoStore System, The Supply Chain Consulting Group & Think Big Fulfilment. Further details can be found on this page. www.retailscl.co.uk
The Supply Chain Consulting Group The Supply Chain Consulting Group (SCCG) is a leading specialist Supply Chain and Logistics Consultancy, based in the UK with projects across UK, Europe, Africa, Asia, Australia and USA. Offering truly independent advice, SCCG is owned by its directors, who are actively involved in projects and supported by an experienced team of consultants and analysts. SCCG’s mix of operational experience and analytical capability helps to ensure our solutions are both evidence-based and pragmatic. Where required we provide implementation support, from procurement advice to full project management. With over 500+ projects completed and more than 300+ clients across the globe, SCCG brings strategies and experience across most sectors, including Retail, FMCG, e-Commerce, Manufacturing,
Wholesalers, Fashion, Life Sciences, Automotive and Technology. We believe it is strong values and talented people that make the difference. The core mission is to continue to provide clients with great service and innovation from a trusted leader in specialist Logistics, Warehousing, Automation and Supply Chain Consulting. This will continue to be key to the success of the business. If you’d like to speak with us about your logistics plans, reach out to us at +44 (0)1926 430883 or send your enquiry to: info@sccgltd.com
The road to sustainable warehouse automation
Think Big Fulfilment
Think Big Fulfilment is happy to be returning to the Retail Supply Chain Expo after a successful year of building great connections with new clients and partners. The successful growth in the past year has helped us increase our offering as a business to now provide European fulfilment from our warehouse location in Poland as well as our UK warehouses. Alongside with our original 3 sites in the UK of 190,000ft2, now offering 3,000 pallet locations in Poland, with Spain and Ireland in
works for 2024, and going plans for China, Mexico and USA. Our WMS has 90+ integrations to help our clients grow their sales across many platforms contributing to faster growth by accessing many markets, an experienced team that understands the needs of our customers’ goods and the care it needs to be handled with in a timely fashion along with focusing on your environmental impact we take care in all aspects. T 0151 329 2369
For those that work in logistics, warehouse automation is becoming a staple in operations and continues to grow rapidly. AutoStore is a leading provider in the automation space and most will know the technology as excelling in 4 areas: ● Density – Condensing down storage footprint by 75% ● Productivity – Improving picking productivity >400% ● Scalability – Start small and invest over time as you realise your growth ● Reliability – An industry leading 99.7% uptime However, there is a 5th key benefit less talked about that is becoming more and more relevant, which is sustainability. A frightening recent statistic stated that with stricter EPC regulations coming into place, it is forecasted that 60% of warehouse space could become unlettable by 2030.
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This means that companies looking to solve space & labour issues with automation will need to consider solutions that are environmentally friendly (typically not a common combination). AutoStore however has focused on sustainability and therefore can help companies to bridge the new regulations. AutoStore hinges on the use of robotics powered by advanced battery technology, spending time out of hours charging ready for the next shift. The robots use low amounts of power during operation, for example 10 of them use the same power as a vacuum cleaner! This gives companies the opportunity to use sustainable energy sources to power the system, often utilising the vast warehouse roof by installing solar panels that power the chargers. M 07564 043928 Jon.brewin@autostoresystem.com
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White Label World Expo Review – Top Exhibitors
White Label World Expo: UK Edition On 28 February & 1 March 2023, the White Label World Expo transformed London’s ExCeL into the ultimate destination for any forward-thinking online seller or entrepreneur.
live innovations, awards and endless networking opportunities, the White Label World Expo gave visitors the chance to immerse themselves in the e-commerce sphere.
Thousands of visitors were able to source private label and white label products, as well as e-commerce and fulfilment options, explore 2023’s emerging trends and products, connect and build with the trailblazers moving and shaking up the marketplace.
Running alongside Smart Retail Tech Expo and Retail Supply Chain & Logistics Expo, E-commerce Packaging & Labelling Expo, and with other editions in Las Vegas, Frankfurt and New York, the White Label World Expo is a truly global series of events that is the heart of the online retail sector.
Visitors were given the chance to build relationships with pathfinders and hear about the latest nuances in e-commerce strategies and products from the people that created the blueprint for the uptick in the online industry. This year visitors could gain in depth insights from Brand Partnerships Manager at TikTok, Solutions Engineer at Shopify, Head of Retail UK at Google and countless more. They were on hand to unveil
their tips, tricks and triumphs, helping you stand out from the competition and increase business income. Appealing to all online sellers, retailers and e-commerce business owners, the Expo had everything visitors needed to kickstart their career in the dynamic industry. Boasting an outstanding line-up of over 500 innovative exhibitors, 200 educational seminars,
SWISS Gate’s Herbalea
White Label World Expo returns next year to London’s ExCeL from 27-28 February 2024. Before then, the European event is being held at Messe Frankfurt from 11-12 October 2023. This is our second pick of the best exhibitors from this year’s London event, listed here in alphabetical order: Ezi Returns & SWISS Gate. Further details can be found on this page. www.whitelabelexpo.co.uk
How You Can Become a Part of the Circular Economy E-commerce generates a vast amount of waste and environmental impact, particularly from packaging, transportation, and returns. Online shopping makes up one in seven retail purchases worldwide, and e-commerce returns generate about 5 billion tons of landfill waste and 15 million tons of carbon emissions annually. Therefore, it is crucial for e-commerce businesses to adopt circular economy practices and reduce their environmental footprint.
Hemp is a trend that is now out of its niche and enjoys a large and growing demand in the trade. Accordingly, hemp products have a high use & resale rate and are widely used on a daily basis. Because consumers concerned about their physical and mental well-being are looking for preventive health solutions, with more and more focus on natural products as a support in everyday life. And this is exactly where hemp meets the spirit of time. Because hemp products stand for a sustainable as well as conscious consumer culture and support individual health, personal wellbeing as well as a healthy lifestyle. Herbalea has therefore specialised
in the development as well as the distribution of hemp-based cosmetics & organic food. The range is spread over more than 30 products, with all products featuring highest quality, premium ingredients & healthy nutritional profiles. The brand is owned by the Swiss based company SWISS Gate AG. All products of Herbalea are also available in white label. Furthermore, SWISS Gate AG offers bulk products for further processing or integration into product formulations. It also offers the possibility to create products from scratch in private label. T +41 44 782 88 88 contact@swiss-gate.com www.swiss-gate.com
The circular economy is a concept that aims to reduce waste and promote the continual use of resources through reusing, repairing, and recycling. Based on the idea of “closing the loop” and creating a restorative and regenerative system, the circular economy has many benefits for the environment, society, and the economy by saving natural resources, creating jobs, and enhancing innovation providing a huge benefit to retailers and service providers alike. One way to do this is by implementing sustainable returns management solutions that
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can turn returned products into new opportunities for revenue and customer satisfaction. This is where Ezi Returns Resell service comes in. It allows e-commerce sellers to resell their returned inventory all over the world through Ezi Returns’ innovative software. By using this service, sellers can benefit from: ● Reducing their environmental impact by avoiding landfill disposal. ● Reducing unnecessary transportation of returned products. ● Earning revenue from returned products that might otherwise go to waste or incur additional costs. ● Enhancing customer loyalty by offering a more sustainable and responsible way of handling returns. ● Saving time and resources by outsourcing the returns management process to Ezi Returns. Ezi Returns Resell service is an example of how e-commerce businesses can embrace the circular economy and create value from their returns. Visit the Ezi Returns website to find out more. T +44 (0)161 883 2767 info@ezireturns.com
www.ergapc.co.uk & see page 19
SUSTAINABILITY TODAY
Issue 450 October 2023 Tel: 0121 550 7510 www.businessandindustrytoday.co.uk
energy | water | waste | recycling | sustainability on LinkedIn
and Twitter
Redefining pumping in the biogas industry See PEMO PUMPS on Page XI
VIII
VIII Niton UK
The World’s No.1 Scrap Sorter
Revive from REI Ltd
Units save up to 25 tonnes of harmful CO2
XIV Adveco
Picking a path to more sustainable hot water
Water Treatment
Gilder Environmental, the national partner of many for drainage and liquid waste management
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re you seeking a reliable and top-notch provider of industrial services? Do you require professional and cost effective Effluent Disposal? The William Gilder Group has been a leader in bulk liquid disposal for over 30 years. running a fleet of well over 50 HGVs equipped with high spec tankers to make them a choice option for anyone looking to move and dispose of liquid. In 2016 the group launched Gilder Environmental to further the liquid offering and offer more specialist services to the growing customer base. Gilder Environmental’s industrial services team has grown to become a key partner for many on a national basis managing their liquid waste and facilities drainage needs. Driven by the team’s success it now consists of rigid tankers of almost all sizes and a Jetvacs to match with 6 & 8 wheeled options with a range of jetting & suction ability. They have now even added a Disab to the fleet enabling them to manage the thickest and heaviest of sludges and silts. With our willingness to work 24/7 we have become a choice provider for high traffic sites like supermarkets and haulage yards working through the night if needed, minimalising disruption on their operations but ensuring their facilities are
kept in tip top conditions. Again, we offer these of large selection of services both internally and externally including interceptors, gullys, pump stations and move. Some of the services they offer: t Septic Tank & Cesspit Emptying. t Emergency Drain Unblocking. t Drain Maintenance & Repairs. t CCTV Surveys. t Interceptor, Tank and Sump Pit Cleaning. t Degreasing & Removal of Waste/Sludges. t Cleaning and High-Pressure Jet Washing. t Chemical Decontamination. t Spillage and Pollutions. t Emergency Response.
to treat and we see lots of people trying to save a penny and put them off, However when they go wrong and there are issues, the bills can become astronomical!” The experts at Gilder Environmental Ltd provide you with reliable, innovative, and tailored solutions that meet your business requirements. Contact us now to schedule an appointment or enquire about our services. For further details and to find out more, see the website below: T 01242 509790 T 01242 509792 Waste@wgilder.co.uk www.williamgilder.co.uk/pages/home.aspx
Current Services to be thinking about! Interceptor and Gullies We spoke to Sam Hibbert, the Gilder Environmental Operations Planner, and asked him what should facilities managers be thinking about heading into winter. “Having had a relatively hot and dry summer, it’s inevitable the winter is going to be cold and wet! Every winter we see a huge increase in blockages, flooding and pollution caused by unmaintained gullies and interceptors. This is the time of year to get on top of them and prevent winter issues! Both Gully and interceptor waste are relatively expensive
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– see them on page XIV
Editor Recommends
Amicorp introduces ESG Stoelzle Glass Group's third reporting and rating service Sustainability Report A micorp Group has launched a new service line to help investors and businesses analyse, report and develop their Environmental, Social and Governance (‘ESG’) performance levels – and address mounting regulatory requirements.
The number of countries introducing mandatory ESG reporting around the world is increasing. In the European Union, financial markets are required to report their sustainable economic activities on an annual basis, as do large and listed companies. Other authorities have also acted on or are exploring similar ESG frameworks and standards, notably in the US, India, Singapore, Hong Kong, United Arab Emirates, Australia, New Zealand and the UK.
Amicorp ESG Services help asset and fund managers, institutional investors and businesses to quickly and easily comply with these tightening regulations and provide the support and insights needed to plan and build an ESG strategy that aligns with their goals and values.
An online platform provides an independent and auditable ESG report that can be shared with regulators, stakeholders and shareholders. It also provides an ESG rating and a light gap analysis using the latest industry benchmarks, to help businesses identify any shortcomings and highlight where improvements can be made. www.amicorp.com
Sustainability Today is sponsored by
of 4,000+ companies worldwide and one of a few companies within the European glass industry with an official SBTi climate protection target. Stoelzle Glass Group remains committed to continuous improvement and driving sustainable practices in all aspects of our operations."
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toelzle Glass Group, a leading packaging glass manufacturer is proud to announce the publication of its third Sustainability Report. The report highlights the company's commitment to continuous improvement in sustainability practices focussing on energy, resource efficiency and employees. Stoelzle’s group-wide science-based decarbonisation targets were submitted to Science Based Targets Initiative (SBTi), and have now been officially accepted. The company commits to ambitious goals, including a 50% reduction in absolute GHG emissions (scope 1 and 2) by 2030 and a 15% reduction in absolute GHG emissions (scope 3) from a 2019 base year. Georg Feith, CEO of Stoelzle Glass Group, appreciates this great achievement, "We are proud to be one
As a key aspect of Stoelzle's sustainability roadmap, the company is driving decarbonisation efforts, reducing energy demand in glass production and increasing the use of renewable energy sources. The following milestones have been achieved so far: t Process & Energy Data Management System t Batch Preheater t Organic Rankine Cycle: t Electric Furnace & Feeder Stoelzle Glass Group's Sustainability Report demonstrates its unwavering dedication to sustainability and the implementation of global best practices. By prioritising decarbonisation, resource efficiency, and circularity, the company strives to be an industry leader in sustainable glass manufacturing. Click here to download the report www.stoelzle.com
– see them on page XIV
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Industry Excellence
Building Car Trans In this issue of Sustainability Today, we are delighted to award Transporter Engineering with our coveted Industry Excellence Award
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here have been some hotly anticipated new car models hitting the UK roads in 2023: from the Audi Q6 e-tron, Mercedes 5 series G60, to Ford Explorer. Adaptability is the key to evolving the next generation of car transporters; with car manufacturers endlessly designing new car models, the built-in assumption is that car transporters will seamlessly fit any new model onto transporters. With load variability, weight distribution, ramp movement tolerances and drop-order sequences in mind, transporter manufacturers are constantly looking at perfecting deck shapes and the degree of articulate up/down. Transporter Engineering Ltd is the UK’s leading manufacturer of car transporters for 3-12 cars, to UK specifications. With a state-of-the-art manufacturing plant, all transporters are made from start-to-finish on-site. Established in 1992 by Keith Ripper, as part of parent company, Park Hall Group, the manufacturer has grown
exponentially over the last three decades. The facility is located in a disused airfield in Gosfield, North Essex spanning 300 acres of land. The family-owned company prides itself on Britishbuilt products to over 420 companies around the width and breadth of the UK. With six fitting bays, seven welding bays, paint preparation unit and independently owned air blast on-site, the dedicated team are well equipped for booming market-demand levels. The Essex-based company not only boasts market-leading profits, but is leading by example with sustainable best practice across the industry. Plans were made in 2016 to turn the 50 acre plot into a solar farm and Anaerobic Digester. With 112 rainy days in Essex annually, it makes sense for the company to collect the rainwater and reuse it across the factory ablutions. With further consideration given to energy usage, LED lighting and motion-sensitive lighting have been installed throughout the site. The circular economy and local biodiversity are considered at every juncture: interceptors for contaminates are installed in the drainage system, used cans are routinely crushed and recycled and bulk paint usage is monitored through mixing paint at the gun on application, vastly reducing carbon emissions. We caught up with Isla Gill, Sales and Project Manager, to find out more about the secret behind the success of Transporter Engineering, “We are delighted to share that business is booming: we pride ourselves on providing British-manufactured transporters, saving tonnes of carbon emissions annually. Our on-site stock facility holds over £3M of stock, with an extensive range of spare parts. With a national dealer network across the UK, we hold impress stock at 23 locations and manage 40 service centres.
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Our precision-manufactured transporters are synonymous with premium quality and longevity. With customers across all sectors: from dealerships, auction houses compounds to scrap metal, our name is associated with reliability, quality and dedicated customer service, through our new digital visitor management system. This allows for an enhanced streamlined customer site experience and allows Transporter Engineering to migrate to a paperless system, fully integrating record keeping into one digital hub. “The COVID-19 pandemic though challenging, gave us the opportunity to thoroughly review our business approach and strategy from top to button. Prior to COVID, we had three core products, we now have five: EV08, Odyssey, Voyager Range, Urban Rigid Range and Juno Range.” One of the latest launches was for the Urban Rigid Range: successfully showcased at the CARS & MRE 2023 Expo back in May this year. The Urban Rigid is a highly versatile medium sized car transporter, ranging from a dual deck five-car version, flat top deck six-car, to seven-car version, with optionality to increase to an eight-car carrier through the spec frame. This handy vehicle has added capacity for punch decking for new vehicle transfer, durbar steel plate for salvage or ELV transportation or the new hybrid model that incorporates both. Based on the vehicle in question, the company can supply the suitable tie-down equipment, as well as winches, infilled decks, bike racks and many other accessories. For more details and to view the photo gallery of The Urban Rigid Range, see the link here: www. transporter-eng.com/transporter-urban-rigid
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Industry Excellence
sporters since 1992
The Transporter Voyager Range is well known for its ‘simple-to-load' capacity, with durbar decking and superior winching, making it a popular choice across the automotive and salvage industry. The semi-trailer is now routinely used in the fleet industry for collecting mixed loads and comes as a seven-car configuration (6 4x4s.) with standard issue punching deck for new and scrap car transportation. There is the option to have fully infilled decks and loading ramps for further uplift. Hydraulic connections come fitted, with the option to upgrade to electrical powerpack systems. Thus, giving the option to couple with a range of vehicles including alternative fuels. The original standard Voyager was released in 2012, while the newer Voyager 2 model came out in 2021. The Voyager trailer comprises of a seven-car layout (equal to six 4x4s), with standardised punching deck for both new and used car movements. The standard and Voyager 2 are fitted with hydraulic connections, with optional boosts to electrical powerpack systems. Further fully infilled decks and fully powered loading ramps are also available as additional uplift options. For more details, see the link here: www.transporter-eng.com/transporter-voyager The sister product of the EVO8 is The Odyssey, one of the newer models from Transporter Engineering and offers 10, 11 or 12 car capacity options. Our Odyssey 2 is a lightweight evolution from the
original 2018 model & will be showcased at a special invite-only event at Volvo UK in Warwick in 2024, in conjunction with the RHA Transport Division. For more information see this link: www.transporter-eng. com/transporter-odyssey We spoke with Managing Director, Barry Poulter, about the business’ future, “Looking towards 2024, we are excited to announce that we have a newly formed Product Support & Development Team, who are poised to take care of all our existing and new customers across the country. We are reaffirming our commitment to customer service and are looking forward to building and strengthening more face-to-face customer relationships.
project to develop a new, lighter, stronger more efficient and sustainable fleet of transporters. “We are delighted to receive the Industry Excellence Award, it is testament to the hard work of our whole team and we look forward to continuing our commitment to excellence over the coming years,” concluded Managing Director, Barry Poulter. To book a site tour, load demonstration or to view full product range, see the website below: T +44 (0)1787 478490 enquiries@transporter-eng.co.uk www.transporter-eng.com
“A further development for 2024 is a continued collaboration with the Anglia Ruskin University after a successful Keep Plus project in 2021/22. We have just secured a KTP partnership undertaking a 26 month
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Noise Monitoring & Noise Measurement Company of the Month
Cirrus Research: The w trusted name in acoust F
ounded in 1970, Cirrus Research has been helping organisations around the world protect people and the environment from the dangers of excessive noise exposure for more than 50 years. Since its inception, Cirrus Research has developed ground-breaking product innovation. From the introduction of its first in a range of Sound Level Meters in 1977 that would become known as the CRL 230 series, the company has gone on to create some of the industry's most prolific and useful products that have changed the game when it comes to the prevention and eradication of noiseinduced hearing loss and environmental noise pollution. “At Cirrus Research, we design and develop solutions to make monitoring and measuring noise and vibration easier and more accessible. As one of the world's leading designers, manufacturers, and suppliers of noise measurement instruments, we can be trusted to provide accurate, reliable and easy-to-use equipment that will stand up to scrutiny and allow our clients to reduce the devastating effects of excessive noise and vibration exposure in the workplace and the environment,” stated Darren Wallis, Managing Director. Cirrus Research is a name that is known worldwide and has expanded its operation globally serving customers across six continents in more than 100 countries. Cirrus Research is highly respected in the acoustics sector and has worked and partnered
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In this issue of Sustainability Today, we are pleased to announce Cirrus Research as our Noise Monitoring & Noise Measurement Company of the Month with many organisations in the aviation, construction, entertainment, and motorsport industries. Of course, this level of achievement comes hand in hand with an excellent customer service offering which the company is extremely proud of. Always conducting themselves in a friendly, approachable, and professional manner, Cirrus Research works with their customers to drive positive change in the industry wherever necessary. Customers can be reassured in knowing that Cirrus Research has a Quality Management system that is certified by BSI to the requirements of ISO 9001:2015. Daren Wallis said, “We are particularly pleased to have achieved ISO 9001:2015 certification as it underlines our commitment to our customers and our focus on quality. This recognition demonstrates we can provide a quality product from quotation to delivery. This achievement was a direct result of the entire company working together effectively to develop and maintain our excellent quality standards to achieve customer satisfaction, standardisation, and continuous improvement of our internal processes.” Cirrus Research has a vast range of products that are useful for a number of different applications and solutions. From handheld Sound Level Meters to Noise Nuisance Recorders, Noise measurement kits, Environmental Noise Monitors and
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more. Each of their products are designed to make the monitoring and measuring of noise easier and more accessible than ever before. Two instruments worth noting are from the Cloud-Based Noise Monitoring range. The Quantum Indoor Noise Monitor is designed to take your noise monitoring programme to the next level. Quantum Indoor is a powerful noise monitoring solution with built-in cloud connectivity, perfectly suited for unattended indoor noise monitoring across a range of applications. It can be used simultaneously to complement any existing noise monitoring regime for indoor applications. Some of its uses include: t Being used for long-term occupational noise monitoring t Highlighting where noise control measures are required t Identifying the source and type of noise that is occurring. This product is ideal for those working in factories, warehouses, music venues, theatres, stadiums, hospitals, educational establishments, offices and call centres. Some other key features include the ability to connect to Cirrus Research’s unique MyCirrus cloud platform; 1:1 and 1:3 octave band filters for detailed
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Noise Monitoring & Noise Measurement Company of the Month
world’s most tics environmental analysis; Over-the-air updates, Realtime SMS, email, webhook and push notification alerts based on user-defined noise level triggers; Electronic calibration certificates available through MyCirrus, and much more. Quantum Outdoor is a cloud-connected remote noise monitor for unattended measurements. Marketed as Cirrus Research’s first fully integrated cloud-based solution, it has been integrated with Cirrus Research’s world-leading noise measurement technology, with the ability to simultaneously measure noise, dust, gaseous pollutants, and vibration together with weather, wind speed, and direction to reduce any environmental risks for the customer. Quantum Outdoor works in any environment for any industry, including rail, entertainment, smart cities, power generation and renewables, transport and logistics, construction and demolition, and aviation. It fully meets all the performance requirements of IEC 61672-1 to Class 1, and Quantum Indoor meets all the requirements of Class 2, with Class 1 performance as an upgrade option. With both Quantum Indoor and Quantum Outdoor, you can enjoy having all of your connected instruments in the Quantum Portal where you can also set your personal configurations depending on your monitoring needs, view live data as it happens or your stored data on any device anywhere around the world. Quantum Outdoor offers you the very best solution for remote monitoring.
Tailored for motorsport venues, the updated track mode in the Quantum Portal offers custom views and features, ensuring effortless noise level monitoring and management. Track Mode becomes an enhanced addition to any motorsport venue by boasting high levels of user-friendliness, secure data management, event management, SMART relay integration and My Cirrus integration. With the added Open Application Planning Interface (API), users can experience flexibility and on-demand data access with the enhanced open API. Tailor your data points and integrate them into existing systems, unlocking limitless possibilities for data utilisation. This interface is compatible with both standard and pro subscription users and is suitable for a range of applications. The newest version of the Quantum Portal offers enhanced support for the Trolex Air XDi, meaning you can monitor real-time dust with precision even in high-concentration environments, ensuring continuous safety and compliance. This user interface improves: t Event quick view offering enhanced user experience with audio file accessibility t Graph improvements giving users custom and auto-scaling for detailed data view t Dark mode for reduced screen glare and battery consumption t Instrument view for a comprehensive full page view
Quantum Portal is your companion for smart city development, industrial monitoring, environmental conservation, and R&D projects. Transform raw, real-time data into actionable insights, ensuring informed decision-making and innovative solutions. Whether you work with occupational or environmental noise monitoring, Cirrus Research is your go-to source for industry-leading measurement instruments. Experience the very best in precision and reliability with their state-ofthe-art solutions. See below for details on how to get in touch: T 01723 891655 sales@cirrusresearch.com www.cirrusresearch.co.uk
In its newest update, the Quantum Portal raises the bar in noise management solutions, aligning an unparalleled user experience with state-of-the-art features.
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Recycling & Waste Management
The Breteau Foundation
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he Breteau Foundation, a nonprofit organisation with a vision to provide access to quality education for all children, has teamed up with award-winning global independent animation studios ZAG and Mediawan Kids & Family to create an initiative aiming to inspire the next generation of ambassadors for change in the fight against plastic – Plastic Changemakers. Created by educational and environmental experts and aligned to curricula, the FREE Plastic Changemakers Education Pack for teachers contains five modules for 7-11 year olds and seeks to equip children with a comprehensive knowledge about plastics and how individuals and communities can use it more responsibly. It is set out to address
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the clear demand from teachers with a comprehensive Education Pack that contains a flexible set of ready-to-go lesson plans and activities designed to empower children to affect change. The Breteau Foundation surveyed over 500 UK primary school teacher and found they have collectively spent £13 million of their own funds to provide pupils with environmental education. Teachers taking part in the study identified plastic pollution as being the most important subject to address when teaching children about the environment, followed by the climate crisis and sustainability. Teachers can register for their free Plastic Changemakers pack by going to: https://breteaufoundation.org/ plastic-changemaker-site/
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Global Offshore Wind 2023 Review – Top Exhibitors
Global Offshore Wind 2023
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he offshore wind industry gathered together at London’s ExCeL from 14-15 June 2023 at the start of an offshore wind revolution in the UK. The industry has been set a target to quadruple offshore wind in just a few short years so that consumers across Britain will benefit from home-grown, cheap, renewable power. That goal comes with challenges – gearing up investment into the supply chain, reforming markets to make them more resilient and sustainable, managing soaring global commodity prices, scaling up floating offshore wind – and all at a time when the countries around the world are also choosing to ramp up their own offshore ambitions. The show demonstrated what the sector does best; collaborating and innovating so that, together, it can solve the challenges ahead and deliver a renewable energy future. Highlights for 2023 included: Ground-breaking conference with 200 speakers, Buzzing exhibition with 260 companies, and Networking opportunities with 5,000 attendees from 50+ countries. The Minister for Energy Security and Net Zero, Graham Stuart, underlined his commitment to continue to work closely with the offshore sector to deliver more jobs and investment into the UK. Speaking at the opening of Global Offshore Wind 2023, he told delegates: “While our flagship Contracts for Difference scheme has been immensely successful to date and much repeated around the world, we aren’t resting on our laurels. We know that prices can go up as well as down, and I’m very aware that we’re in a hugely competitive and challenging economic context. We
Active Training Team
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he UK is a world leader in offshore wind. In such a rapidly developing sector, constant evolution of health and safety practices is essential. G+, the health and safety organisation for the offshore wind sector, recorded 348 safety incidents in the UK during 2022. Renewable energy leaders Ørsted wanted to develop a ground-breaking safety programme for everybody involved in the construction of Hornsea 2, the world’s biggest offshore windfarm, and create a safety legacy for the sector. Ørsted partnered with innovators in safety leadership, Active Training Team Ltd (ATT), to build a cuttingedge learning centre in Immingham. Designed according to sound neuroscientific, psychological and learning theory principles, Thrive is a one-day, immersive safety leadership programme using multimedia, live drama and experiential learning to transform behaviours and attitudes. Thrive is now being deployed as a dynamic learning resource by
organisations across the renewables and related sectors. A new iteration of the Thrive programme is now supporting personnel working on projects’ onshore phases. Since its launch in 2020, Thrive’s revolutionary approach has significantly enhanced safety in the offshore wind industry: 93% of the 4,169 participants who have attended to date state that when it comes to safety, they see themselves as a leader. For further information, visit: www.activetrainingteam.co.uk or email: info@activetrainingteam.co.uk
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want to ensure we have resilient and innovative supply chains. That’s why we’re looking at ambitious reforms to the CfD to ensure that it continues to provide sustainable prices for future projects, so that developers have the confidence to invest in infrastructure for the long term.” He added, “I welcome the work to produce an Industrial Growth Plan that builds on the UK’s strengths an advantages across the lifecycle to capture the value of combined Government and industry effort. We’re working closely with industry to develop a globally competitive offshore wind supply chain for the long term.” Global Offshore Wind 2024 returns to Manchester Central from 18-19 June 2024. This is our pick of the best exhibitors from this year’s event, listed here in alphabetical order: Active Training Team & 6 Alpha Associates. Further details can be found on this page. https://events.renewableuk.com/gow23
The bomb disposal business is dangerous A
nd the requirement to minimise adverse environmental impact offshore, has only been superseded by the requirement to provide absolute safety.
detonating it in situ, which delivers a host of environmentally friendly and alternative remediation solutions that critically, prevents marine mammal injuries and fatalities.”
Traditionally, Unexploded Ordnance UXO discovered offshore during windfarm construction and cable installation, has been detonated wherever and whenever it is found, which has in the past generated a host of marine mammal fatalities amongst other adverse environmental impacts.
At its core, the system boasts a state-of-the-art design, seamlessly integrating a bomb-clamp and remotely operated winch, which are deployed from a small support boat. 6 Alpha’s Offshore Project Manager, Adam Wheeler, said, “This system is truly transformative; we have tested it extensively and it presents a new, proven solution that is not only environmentally friendly but also provides a step-change in UXO relocation safety.”
6 Alpha’s new Sub Surface UXO Relocation System (SURS) is a ground-breaking solution that has been designed to remotely move offshore UXO, delivering a bespoke, safe solution whilst undertaking what has hitherto been, a very risky activity. 6 Alpha’s founder and Managing Director, Simon Cooke, said, “This new system enables us to simply moving UXO out of the way rather than
6 Alpha’s UK UXO business is based in Suffolk but the company also delivers international UXO risk management solutions through their network of offices in US, EU and South-East Asia. www.6alpha.com
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Environmental Testing
Panasonic introduces ZY Series to its Advanced Energy Recovery Ventilation range
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anasonic Heating & Cooling Solutions is launching its new Advanced Energy Recovery Ventilation (ERV) ZY Series. The new series consists of an extended 9 model line-up including a 2,000m3/h model, all integrated with DC motors with independent control setting for air supply and exhaust. An ERV is essential to buildings to provide fresh filtered air inside. Through its ventilation system it ensures the air is not contaminated nor contains any odours potentially penetrating the new supply of air. The units possess an external static pressure (ESP) advancing up to 150 Pa with an F7 grade filter built-in as standard. In addition to this, the new ZY series has an impressive recovery power of up to 83% of heat exchange efficiency. This high recovery rate further optimises cost and can be considered a sustainable solution. Incorporated into the new models is two backdraft shutters, unique to Panasonic. Its key role is to prevent
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air flowing in the wrong direction when the ERV is turned off and not operating. Additionally, the ERV has three connection options available: group control with a maximum of two ERV systems, direct connection to field supply switch, and ERV operation in conjunction with heating and cooling systems. The ZY series also introduces a new remote controller. Information is clearly visible through a black light and white background whilst also containing a backbox as standard. The controller is available to be integrated with BMS through the RS485 terminal. www.aircon.panasonic.eu
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Pumps & Valves
Redefining pumping in the biogas industry W
ith the UK Government’s 2050 Net-Zero targets looming, the full potential of the biogas industry is finally being realised. With over 600 anaerobic digestion (AD) plants now operating across the country and a phenomenal biogas capacity of 2,721 megawatts, this translates to annual greenhouse gas emission cuts of 1% (with predictions of 6% by 2030 if all organic waste is treated through AD). Biomethane is therefore a solid substitute for fossil natural gas and going forward, offers a fully decarbonisation of the gas industry. PEMO PUMPS was a resounding hit at this September’s RWM (part of ESS) Expo at the NEC, where the focus was on the importance of the circular economy. The team brought an example pump with them and were particularly interested in talking to customers from the biogas industry. PEMO PUMPS are compliant with the European
Community’s Waste Directive, through its leading OFMSW treatment phases and supply compost to agriculture and floriculture. The OFMSW treatment phases reduce unnecessary landfill waste, markedly reducing carbon footprint and contributing wholeheartedly to the circular economy. Established in 1947 by Antonio Perissinotto, the marketleading company started with washing silica sands and later diversified into supplying pumps for the marble and granite cutting processes, chemical, wastewater treatment, steel industry, mining, filter press, oil & gas, through to ceramics and food and beverage sector, as a brand of Perissinotto SpA. The anti-abrasive and anti-acid slurry pumps are manufactured at the cutting-edge Milan warehouse and customers can choose from 25 basic pump models, across vertical, horizontal, submersible and multi-stage versions. With customers across 100 countries around the world, this Italian Powerhouse has enjoyed exponential growth over the decades and is happy to offer consultation around customised pumps for a variety of applications. PEMO PUMPS are centrifugal pump pioneers, with precision-designed advanced speed motors to feed filter presses and already well established across the UK and French aggregates and stone processing applications for slurry transfers and feeding filter presses. The focus at RWM 2023 was to create more brand awareness across the biogas and biomethane production chains, where robust pumps are routinely used. The anti-abrasive centrifugal pumps have
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astounding anaerobic digestion processing capabilities, in recirculating OFMSW and provide a game-changer for the biogas industry. The semi-open impellers and anti-clogging volutes in the pumps are conducive to the meticulous transfer of highly viscous substrates. The HARDALLY PEMO superalloy is weathering-resistant and provides supercharged flow rates up to 1,500m3/h providing long-time efficiency, without the costly maintenance of single-screw pumps. To find out more about a fully customised pump today and a six-month testing trial period, see the website below: T +39 02 250 731 www.pemopumps.com
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Flood & Coast 2023 Review – Top Exhibitors
Bringing together a community for a sustainable future F lood & Coast, held at Telford’s International Centre from 6-8 June 2023, is a unique event that attracts exhibitors, speakers and visitors from around the world to advance the debate about the impacts of climate change on flood and coastal erosion risk management (FCERM).
“Flood & Coast provided a space to share and debate innovative solutions to managing the increased risk of flooding in our fast-changing climate. It was also a space to network and an opportunity to learn from experts spanning our diverse sector.
“This year the event featured a first-class programme of plenaries, action-packed schedule of side events and workshops, a lively exhibition hall where 60+ organisations signed up to have a presence, the Innovation Hub, Early Careers and Education Zone, the Flood & Coast Excellence Awards and many more.”
& Coast Excellence Awards dinner which joyously celebrated team and individual achievements.
Flood & Coast is not just an industry-leading annual event. It is an inclusive, diverse community of people working towards a sustainable future. It’s a space to share, debate and celebrate innovative solutions aimed at helping the people and places most at risk from flooding and coastal erosion. The CIWEM and Environment Agency conference team worked hard behind the scenes with support from an advisory committee of experts from across the sector. The event had a first class programmed featuring leading national and international voices from the flooding, coastal erosion and climate change world, spanning topics from adaptation at the coast to building teams fit for the future. Beyond the plenaries was an action-packed schedule of side events, a lively exhibition hall that welcomed over 75 organisations, and the Flood
This year’s event featured an array of worldclass speakers, including experts in flood risk management, climate change, coastal erosion, and resilience. Attendees also participated in interactive workshops, networking sessions, and site visits to see innovative flood and coastal defence projects in action. In addition to the main conference programme, Flood & Coast 2023 featured an exhibition highlighting the latest products, technologies, and services in the field of FCERM.
Flood & Coast returns to Telford’s International Centre next year. This is our pick of the best exhibitors from this year’s event, listed here in alphabetical order: Marlan Maritime Technologies Ltd. Further details can be found on this page. www.ciwem.org/events/flood-and-coastconference-and-exhibition-2023
“The Flood & Coast Conference and Exhibition has become a must-attend event for the world’s leaders in FCERM,” said CIWEM Head of Events, Irina Danilova.
CoastSense: Understand where sea meets land M ulti-award-winning Marlan Maritime Technologies Ltd was back at the annual Flood and Coast Conference 2023 to showcase the CoastSense data service: costeffective, continuous monitoring of the physical coastal environment using a shore-based, autonomous sensor platform. CoastSense data is delivered to those responsible for managing our coastline (coastal authorities, research institutions and engineering consultants) and enables them to make better evidence-based decisions through deeper understanding of the changing coast. Coastal erosion hit the headlines earlier this year when Hemsby Beach in Norfolk was closed due to substantial erosion, which resulted in costly evacuations from homes and businesses. The British Geological Survey found that the exceptionally narrow beach at Hemsby means reduced natural coastal defence and increased wave action on the cliff front. With rising sea levels and foreshore erosion, many more coastal areas around the country will need to consider shoreline realignment for continued safety and sustainability. Our beaches continue to get smaller and are under pressure from increasingly frequent extreme weather events. As a result, coastal communities, their councils, the Environment Agency and DEFRA are preparing for climateaccelerated coastal change. For the last two hundred years, coastal management has focused on building coastal defence structures to prevent erosion, but many of these are now old and damaged. Consequently, there
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has been a change of focus away from large-scale, hardengineered sea defences, towards schemes that work with nature. Coastal communities are on their journey to adapt to a rapidly changing coastline for the long-term.
Intertidal topography, bathymetry, currents and wave data at high resolution in time (surveyed at least every 2 weeks) are delivered direct to CoastSense users. By supplying these continuous, multi-parameter observations of the nearshore environment, CoastSense offers users a deeper understanding of the natural processes, enabling more effective, confident management decisions and reducing environmental impact. CoastSense is ideal for monitoring extensive, remote and complex coastal areas; especially dynamic intertidal areas that are traditionally difficult and expensive to survey. The near-real time data enables rapid responses to unexpected changes in weather, morphology or damage caused by storms – particularly important in flood and coastal erosion risk management (FCERM). As climate change progresses, so does the impact on our coastline and the teams charged with managing these rapid and complex coastal changes have a lot of unanswered questions. CoastSense will help reveal the answers. For more information on CoastSense, see the website below: www.coastsense.com
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Heating, Ventilation & Air Conditioning
Picking the right path to more sustainable hot water F
or commercial building projects the recent shift in net zero policy by the government is likely to have little impact on strategies that address energy demands, especially for the provision of hot water, a potentially key contributor to both operational costs and carbon emissions. Understanding and addressing hot water generation should therefore be an important part of an organisation’s net zero planning, but the optimal route will depend on the building, its infrastructure and usage. Adveco Live Metering of the hot water demands of a building is a quick, non-invasive, and extremely cost-effective means of gauging needs. It also provides application design which enables owner/ managers to develop realistic and sustainable development strategies which deliver active results today with low to no impact on ongoing operations. Unless a new build, which will be electrical-based, most refurbishments will look to either improve on existing gas systems, deploying modern ultralow emission, hydrogen
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blend ready appliances, or aim to completely replace them with electrical alternatives, typically air source heat pumps (ASHP) and/or direct-electric heating. The latter comes at a cost, in terms of capital and especially operational expense, but does reduce carbon emissions. FUSION from Adveco is the next generation of electric water heating for commercial projects. This compact, easy-to-install and robust, high-efficiency range of pre-sized electric water heaters can incorporate a system-integrated monobloc FPi-32 ASHP. The FPI-32 and advanced controls deliver balanced system preheat so that electrical demand on the boiler is reduced by as much as 30%, delivering operational savings and reducing carbon emissions by up to 71%. Acting as pre-heat for both gas-fired or electrically heated water systems, or mid-heat for an electric system taking full advantage of an ASHP pre-heating the cold feed, solar thermal delivers undisputed carbon and cost savings. Modular, high-performance flat plate collectors
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are by far the most efficient way to heat water with solar energy, offering a smaller footprint compared to equivalent solar photovoltaic (PV) systems. With integrated drain back to protect the solar fluid (glycol) which is used to transfer solar energy as heat to the system’s water via an indirect cylinder Adveco’s solar thermal is a low-maintenance, more cost-effective and more efficient approach to incorporating solar energy. A well-maintained solar thermal system should further reduce carbon and easily 30% of annual energy requirements for a less than 10 year return on investment. www.adveco.co
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Industrial
Improving process control with Hellma Analytics Many forms of optical analysis are routinely used in laboratories to monitor and control the quality of manufactured products. Such techniques range from UV/Vis to NIR and MIR spectroscopy, from fluorescence to ATR, Reflectance and Raman. Moving these technologies from the lab to in-line process control have been shown to improve productivity, enhance yields, and return more consistent quality levels. This allows smoother production runs with much closer control, reducing waste, re-work, delays, and downtime; with an excellent Return on Investment (ROI). The critical interface between your product, during its processing, and the measurement or control equipment, is the optical immersion probe. Selecting the
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most appropriate measurement technique is just the start, identifying the optimum optical arrangement and sample compatible materials is important too, along with other applicable parameters and specifications. Hellma Analytics offer a comprehensive range of standard optical immersion probes that are suitable for many applications, while others can be built and specified from their on-line probe configurator at: https:// configurator.hellma.com. For more complex applications, they offer custom designed probes for bespoke applications. Contact: info.uk@hellma.com for help and advice with your requirements for process improvement using optical immersion probe technology.
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Industrial
GAME-CHANGING PLA Maximize your success for industrial teams in Your process needs progress: The integration of future-proof technology in plant collaboration has the potential to bring value to the industry. New smart applications of Industry 5.0 by eschbach erase limitations for unthought uptime. Communication: The key driver to successful manufacturing Poor shift communication is one of the primary factors leading to product quality problems, lost production and safety incidents. Furthermore, chemical manufacturing is a complex and potentially hazardous process that requires precise coordination between shifts. According to a research by S&P Global (former 451 Research), the most critical, processrelevant knowledge lies with shift managers, specifically 57%. It is essential that the current shift is always aware of any issues that arise during operation, underlining the need for transparent communication. One of the most detrimental effects that often occur is information overflow and the lack of collaborative problem-solving. Without effective digitised communication processes, shifts often operate in silos of many systems without intersection, making it harder to address problems that arise. This not only hampers teamwork across
different departments and shifts, but also prolongs resolution of issues, leading to inefficiencies. Additionally, there is often no dedicated system to distribute tasks to individuals or groups. When tasks are not completed or transferred correctly, work is duplicated or errors occur. Consequently, this incurs loss of valuable time, demotivates employees and affects overall productivity of a plant. Shift handovers are generally the point at which key details fail to be communicated, especially if team leaders rely on verbal or ad hoc information transfer. Currently, a lot of communication around shift transfer is informal, ad hoc or distributed. The 15 minute shift handover meeting is based on shift logs kept on paper, a simple spreadsheet or emails between individuals. A lack of quality communication can have a direct impact on safety, plant efficiency and production quality.
multitude of problems, a major breakdown would have severe implications for safety. Equipment malfunctions, procedural errors, and safety incidents that put both the workers and the environment at risk are only few of the potential risks. Therefore, establishing and maintaining effective communication channels is crucial to ensure a safe and efficient working environment in chemical plants. Employees in 24/7 shift operations must be able to communicate quickly, transparently and efficiently across different departments
Safe production environments While poor communication can cause a
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Industrial
ANT COLLABORATION 24/7 plant operations with Shiftconnector®
and hierarchical levels. To stay ahead of the game, they need a common platform that provides real-time information between those involved at every level of the manufacturing process. Return of the human touch in Industry 5.0 The next generation of plant collaboration promises to revolutionise the manufacturing industry. Industrial teams need a futureproof software solution that can adapt to changing needs and embrace the latest advancements in technology. The core of
such enterprise platforms lies in combining machine precision with human intelligence. This concept, commonly known as Industry 5.0, puts humans back into the centre of manufacturing processes. Doing so, new technologies are positioned to help realise the full potential of manufacturing plants, while empowering the people working there. This introduces various benefits: enhancements to plant operations, reduction of operational costs, and with continuous improvement integrated in daily plant operations, innovation to the manufacturing process. Moreover, efficient collaboration generates trust and a sense of commitment among shop floor teams. The next level of PPM Future-proof PPM solution Shiftconnector® functions as one single point of truth (SPOT) and ensures that valuable information is not lost in the noise. This means that everyone, from the operator to the shift manager, is up to date on plant status. Digital recording of the data not only makes the information easily accessible and transparent, it also leads to greater consistency in information gathering. As the ‘eyes and ears’ of teams, operators can add videos and photos to their records, providing significant context to the gathered data. The gained knowledge can also be communicated to members of the company and site management, even if they are working from home at the time. Collaboration features,
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such as file sharing and task management, enable seamless teamwork, promote productivity and reduce the number of errors. At the same time, user-defined views and overviews are made available to employees in various roles. This significantly simplifies PPM. Tangible results Improving communication across teams and shifts can produce both immediate and long-lasting benefits. Investing in organisational communication has a domino effect with measurable improvements in productivity, innovation and employee engagement. In fact, better internal communication can improve organisational productivity by as much as 25%. eschbach’s cloud-based solution also provides scalability, allowing businesses to easily expand and integrate new communication channels as they grow. Through investing in a state-of-theart software that is easily adaptable, companies can future-proof their shift communication and collaboration, enabling them to thrive in the ever-evolving process landscape. In the end, the key driving force behind a successful plant is innovation. If you would like to learn more, see testimonials or get a demo, scan the QR code or visit: www.eschbach.com or email: info@eschbach.com
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Industrial
Explosion p MacClancy and Sons Ltd was established in February 2020 by Michael MacClancy with the aim of providing explosion protection to the bulk solids, filtration and food & beverage industries. Since September 2021, when his son James MacClancy joined the business full time, the company has gone from strength to strength named as the exclusive agents to UK and Ireland for VigilEx by STIF products. The STIF company is the first French company specialised in the production of components for bulk handling products, and has gained a solid reputation by exporting a large range of different products including explosion protection equipments. Its products are sold all over the world via subsidiaries, independent local distributors, or sales and consultancy services who have been specifically selected for their conscientious and their skills. VIGILEX safety protection equipment is a product range designed and manufactured by STIF, whose consistent research and development enables them to create and manufacture these leading-edge technology machines. VIGILEX
marks the first product that a French manufacturer has entered into the explosion vent panel market that proposes a flat, curved, bent or round panels that satisfies most needs. This constant investment means that STIF is always at the top of any technological advancement in the safety protection equipment market and guarantees high performance with all its products because of its tried and tested methods and tools that have been optimised by its team of experienced and innovative engineers. James joined his dad in business in a sector that was not uncommon to him. Working previously in the oil and gas offshore UK industry, James’s experience became much needed particularly after the sad passing away of Michael that left James in charge of the company. James now runs the company out of his home office in Strathaven, Scotland, alongside his brother who currently works for the company part time.
VigiSpace® Deflector.
As a sales and consultancy business, MacClancy and Sons Ltd exclusively sell VIGILEX explosion protection to a number of industries including food & beverage, filtration, bulk material handling, LEV, and essentially anything with a combustible dusty atmosphere, and one product worth paying particular attention to is the
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“We’ve now got a new product – the VigiSpace®, which is an explosion panel deflector. How it works is that you basically install the panel upside down and then fit the VigiSpace® Deflector on to the panel. That then sends any flame or explosion pressure upwards and away from any safe working area. Usually these units will be outside and so when an explosion occurs not many would think to protect the surrounding areas from the explosion pressure or flames. By surrounding areas I mean carparks or the
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Industrial
protection to reduce the safety zone to a minimum and increases the useful space of your installations, while ensuring maximum protection against explosions. However, please be aware that the VigiSpace® must be used with VIGILEX VL or VD.
surrounding environment of the work area to which the explosion or fire could spread to and affect buildings, vehicles or even personnel. The VigiSpace® Deflector basically protects these areas and takes away all risk factors by sending the danger upwards,” said James. The VigiSpace® Deflector works because it essentially limits the opening angle of the explosion vent and guides the pressure, flame and heat relief upwards. One of its great advantages is that by reducing the dimension of the hazardous surface the VigiSpace® helps
MacClancy and Sons Ltd largely work with OEMs who are producing filtration and LEV equipment, and lately the company has witnessed a sizeable increase in this audience. James explained, “We have seen a big influx of LEV installers and fitters recently, enquiring about and purchasing the products. One product that has been particular popular with this audience is the VigiFlap® Explosion Isolation Valve. It has many great benefits to this sector but its main benefit is that these have been certified to be installed both vertically and horizontally to which a lot of our competitors haven’t.” The VigiFlap® Explosion Isolation Valve is a non-return valve designed to prevent overpressure or flame caused by a downstream explosion such as dust collectors, filters, and cyclones, to propagate in the piping system. The valve is held open by a lever arm and can be used both at the entrance and at the exit of the filter. This allows to isolate the filter from an explosion or an overpressure. In case of explosion, the valve
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closes and remains locked preventing the progress of the flame. The unlocking of the flap is done manually. It’s important to note that not all valves are the same, therefore, unlike other isolation valves, the VigiFlap® is certified and guaranteed to close with unlimited elbows or bends between your vessel and the valve. What really puts MacClancy & Sons Ltd ahead of its competitors is their speedy delivery times. Its ability to cut lead times in half compared to any competitors is because of its partnership with French manufactures STIF who have given MacClancy & Sons Ltd priority for the UK market. Looking ahead, James is keen to get his brother on board full-time so they can continue growing the business together. In closing, we asked James if he had anything else to add, “The entire VIGILEX range is superior to anything else that’s currently on the market. The products are so good they basically sell themselves. They are budget friendly and work everytime. They are all certified with the highest protection and we are proud to be the exclusive UK representatives for this line.” Contact M 07884 350337 info@macclancyandsons.co.uk www.macclancyandsons.co.uk
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Industrial
BTA drilling: Brazed versus indexable tooling Deep hole drilling applications can be approached in several ways, but one of the most effective methods is often BTA drilling. BTA stands for Boring and Trepanning Association, although it is sometimes referred to as STS or Single Tube System drilling. Unlike gun drills or twist drills a BTA drill features internal chip removal, which has advantages in both productivity and hole quality. The BTA drill head has multiple carbide cutting edges and guide pads mounted to it. Open spaces are designed into the head for chip removal, and chips are evacuated through the drill tube the head
consideration when determining whether to use brazed or indexable BTA drills. For small hole diameters – generally 12 to 20mm in diameter – brazed tools are often the first choice as it’s difficult to make small inserts and screws strong enough to withstand the torque and forces of BTA drilling. (Manufacturers of BTA drilling tools continue to make improvements in indexable BTA heads as small as 8mm in diameter, Brazed BTA heads – carbide inserts and guide however). pads are brazed onto the drill head
is threaded onto. Pressurised coolant surrounds the drill head in operation, and is key to forcing chips through the head and out the drill tube. This method of chip evacuation allows for a very clean and reliable process with excellent surface finish and high drill feed rates – typically 5-7 times faster than gundrilling at the same diameter. No peck cycles or feed interruptions are needed, resulting in reduced machine time while drilling extended depth-to-diameter ratios even greater than 40:1.
Brazed tools offer extremely close tolerances and excellent surface finish as the insert and guide pads are mounted and then ground to the specified diameter, providing almost perfect concentricity and cylindricity. Ease of use is also a benefit – simply attach the head to the drill tube and discard it when it has dulled or failed. If you experience a
tool failure, the investment in drill head isn’t as costly as repairing or replacing an indexable drill head. Finally, an indexable BTA head can only be as accurate as the tolerance of the inserts themselves; but a brazed head has been ground to a very precise tolerance from the manufacturer.
Cartridge-mounted inserts, however, typically incorporate a shim or other adjustment system to allow for a
By contrast, hole diameters starting at approximately 20mm favour indexable tools, primarily for economic reasons. Replacing larger diameter brazed tools is expensive, whereas indexing an insert and guide pads gives an easy extension on the tool’s life. Indexable BTA heads, with inserts mounted Indexable insert directly to the head manufacturers also offer an exhaustive range of much more precise diameter setting carbide grades, coatings and chip after indexing inserts and guide breakers for application-specific pads. This process does require advantages. additional equipment, however, such as a micrometer and stand or tool presetter – as well as the skills needed to accurately make the necessary adjustments. Whether you select brazed or indexable BTA drills for your deep hole drilling application, you will be rewarded with high feed rates and process reliability, along with minimal centerline deviation and excellent hole quality.
BTA drills are generally available in two forms: brazed or indexable; and tool selection is dependent upon several factors. As the name implies, brazed tools involve brazing a carbide insert and guide pads onto a steel body, while indexable BTA drilling tools have carbide inserts either directly mounted to the head with a retention screw or seated in a cartridge that is mounted to the tool. Hole diameter is the initial
The placement of the indexable inserts on BTA drill head varies by diameter and by manufacturer, and can include one or multiple inserts mounted directly to the head or set in a heat-treated cartridge which is then mounted to the head. Guide pads are typically mounted the head to counter the drilling forces and burnish the hole during drilling. Indexing, or rotating, a direct-mounted insert is as simple as loosening the retaining screw and turning the insert to expose a fresh cutting edge. If the insert and pocket were made with tight tolerances, your cutting diameter should remain reasonably consistent.
BTA drilling heads with cartridge-mounted indexable inserts
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To learn more, contact UNISIG about its complete portfolio of BTA drilling machines, drill tubes, tools and BTA durable tooling. Further information is available at: www. unisig.com or follow the company on LinkedIn and Twitter (@UNISIG).
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Industrial
Electrostatic sparks are a viable ignition source during truck loading operations When road tankers are being loaded/ unloaded with flammable products the generation and uncontrolled accumulation of electrostatic charge can, if left unchecked, result in the release of electrostatic sparks with energy levels capable of igniting flammable vapours and combustible dusts. Grounding the road tanker mitigates the risk of static charge accumulation. An Earth-Rite II RTR® provides site operators with a means of reliably grounding the road tanker. The Earth-Rite® II RTR static grounding system: ● Patented circuitry detects the road tanker capacitance and ensures that it has a connection to the general mass of the earth (assuming the products is installed and used in accordance with the manufacturer’s Instruction Manual) ● Continuously monitors the connection to the earth bar to be 10 ohms or less
● System will shut down if greater than 10 ohms resistance is detected. Newson Gale also offers a Breakaway Connector to mitigate the risk of a damage during a drive off: ● Mitigates the risk of damage if a vehicle drive-off occurs when the operator fails to remove the clamp ● Grounding clamp quickly separates from the spiral cable ● Grounding system remains in place minimising any potential downtime ● Simple for operators to replace clamp assembly. Learn more and view the Earth-Rite II RTR® product animation: https://newson-gale.com
Adding value for the entire process industry with circularity Hi, Jo Petrie here – Sales Manager at Foeth, supplier of used process equipment. My colleagues and I have talked to many process specialists and managers at recent trade fairs. We noticed that many of them find it hard to acquire new machines due to the increasing prices and long waiting times for new machines. Meanwhile, we see manufacturers close down plants or relocating their production, causing equipment to become redundant or idle. These manufacturers are starting to realise there is more value in letting the machines
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enter the pre-owned market, rather than letting them sit or get scrapped. As Europe’s largest dealer in preowned process machines, Foeth strives to connect both sides. By acquiring idle process equipment, production lines, and even entire plants and finding a suitable new production process, we give this equipment a second life. Promoting the use of pre-owned equipment also enables us to reduce the production of new machines and thereby mitigate CO2 emissions. Please feel free to contact me and I will be happy to provide you with further information on the advantages of choosing Foeth as your partner for circular solutions in the process industry! Contact: Jo Petrie, Sales Manager @ Foeth UK M +44 (0)7760 755097 petrie@foeth.com
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Industrial
Major investments across GRG Waste UK group Borregaard operates one of the world’s most advanced and sustainable biorefineries. By using natural, renewable raw materials, we produce advanced and environmentally friendly biochemicals that can replace oil-based products. Utilising the different components of wood, we produce biopolymers, speciality cellulose, biovanillin, cellulose fibrils and bioethanol for a variety of applications in sectors such as agriculture and aquaculture, construction, pharmaceuticals and cosmetics, foodstuffs, batteries & biofuels. Our environmentally friendly products are used as: ● Binding agents ● Dispersing agents ● Crystal growth modifiers ● Emulsion stabilisers ● Complexing agents
A global network of production facilities, sales offices and technical service centres assures the best local service and competence, where and when you need it. Market driven innovation efforts are performed by our R&D centres in Norway, the USA and India, and through our global technical service teams Our raw material is wood, a 2nd generation feedstock, thereby not competing with food production. Documentation of the sustainability of our products and processes is spearheaded by a Life Cycle Analysis (LCA) approach providing Environmental Product Declarations (EPDs). T 01925 285400 enquiries.uk@borregaard.com www.borregaard.com
Following a £1.5million investment by Chloros Environmental for a bespoke design waste transfer facility in Hartlebury, Worcestershire in 2019, GRG Waste UK have continued to make key investments to improve service, compliance, and environmental performance. With a diverse network of offtake partners, Novum Waste Recycling was established in late 2021 to meet the everincreasing demand for sustainable treatment solutions for problematic streams. Since inception, Novum has opened 14 trans frontier shipment (TFS) routes, enabling GRG companies to offer R-code solutions for a range of unique specialist materials, with a further 12 applications to go live by the end of 2023. In January 2023, the highly anticipated closed-loop aerosol recycling plant was installed at Greenway Environmental’s site in Bootle, Liverpool. This capability offers 100% gas capture, waste-to-energy, and landfill diversion, turning an otherwise challenging waste stream into a true circular economy. The facility utilises BAT (best available technology) to separate the components and is the only complete R-code aerosol recycling solution that meets stringent regulations on hazardous waste disposal, worker safety, and greenhouse gas emissions. To add to the group’s growing in-house treatment capabilities, BKP Waste and Recycling recently invested in an Industrial Packaging Decontamination Process. Designed to handle a wide range of chemical contaminants and materials, the process allows maximum reuse of large containers and recycling of plastic and steel components. Investments are ongoing with major site developments taking place at their site in Romsey, including the construction of high solid wash out bays, enabling the group to accept and treat high solid tanker loads requiring dig out by appointment to improve customer experience and service offering. Keep up to date with the continued upgrades and latest news from GRG Waste UK: www.grgwasteuk.com/news www.grgwasteuk.com
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Cleaning & Hygiene
Long established Cleenol launches new Easidose range of cleaning products Cleenol, a leading developer and manufacturer of quality cleaning and hygiene products, has announced it is rebranding its market-leading Evolution 1000 range as Easidose. The name of the new range is in recognition of its ‘easy to dose’ characteristics, as Paul Twiss, Head of Marketing at Cleenol, explains, “Our Evolution Super Concentrates system redefined cleaning chemicals. As part of the range, we wanted to create an additional system that ran parallel with our wall mounted dosing systems, one where the was no need for additional hardware. This is why we’re proud to introduce the brand new Easidose range.” Each bottle of Easidose has a specially designed measuring cup built directly into the bottle. Also embedded in the
bottle is a feed tube which connects from the bottom of the bottle to the measuring cup above. A new range of universal heavy-duty refill flasks will be available as part of the Easidose range and also an updated Evolution 1.5 litre range. Both brands share a similar design, so the new flasks will show both Easidose & Evolution logos. The new Easidose range comprises multi-surface cleaners and degreasers, floor cleaners, anti-bacterial bath and washroom cleaners, air fresheners, window and stainless-steel cleaners and toilet cleaners. Each 1 litre bottle can make up to 300 refill flasks, saving single use plastic while taking up little storage space. To find out more, contact: sales@cleenol.co.uk or visit: www.cleenol.com
Hygiene Trio join forces Danish food hygiene equipment expert joins forces with Warrington hygiene solution provider Christeyns Food Hygiene and application partner H&M Disinfection Systems Ltd, to offer a unique turnkey solution. The leading family-owned supplier of detergents and disinfectants, Christeyns Food Hygiene, has joined forces in a tri-partner initiative with specialist producers of worldrenowned equipment manufacturer Foamico and hygiene equipment specialists H&M Disinfection. This partnership provides the confidence that hygiene operations need to deliver world-class cleaning in the demanding food, dairy and beverage industries from design and supply to effective cleaning and disinfection. For over 30 years Christeyns Food Hygiene has produced effective formulations of detergents and disinfectants for all applications in the food, dairy and beverage industries with customers from across a range of household consumer brands and suppliers to the UK’s food retailers. As part of family-owned Belgium parent company, Christeyns NV, the firm draws on the expertise and knowledge of a multi-national team of experts.
solutions in the food, dairy and beverage industries. Its core business is to develop, manufacture and deliver reliable & efficient cleaning solutions for surface and open plant cleaning worldwide. Operating in 50 countries, Foamico’s key focus in on food safety with a reputation for innovation and reliability. Having worked with CFH for three decades, H&M Disinfection Ltd have built a reputation for providing high quality, bespoke hygiene application equipment which is the cornerstone of many customer’s food safety management systems. The partnership was formalised last year to provide customers with a more stream-lined service in the provision of top-quality formulations and equipment. www.christeyns.com www.foamico.com www.hmdis.co.uk
Foamico is an independent manufacturer of superior cleaning
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Heating, Ventilation & Air Conditioning Company of the Month
Your partner in mobile heating and cooling In this issue of Business & Industry Today, we are delighted to select the Rex Nordic Group as our Heating, Ventilation & Air Conditioning Company of the Month Rex Nordic Group supplies premium energy-efficient heating and cooling solutions, to businesses with a space larger than 50m2. The company belongs to the highest AAA credit category, as an exclusive member and had an annual turnover of €7.4M in the last financial year. Now fast approaching 1,000 dealers across the network and with local subsidiaries in nine countries, this Nordic Powerhouse is poised to continue its high-growth trajectory. Established in 2014 by father and son dynamic duo, Grels and Markus Ström, the Finnish company now has over fifty employees and is growing every day. The headquarters are in Askola, in the Uusimaa region of Finland and there are warehouses in Finland, Norway and Germany. We spoke to CEO, Caspar Berntzen, for more information on this growing HVAC supplier, “We provide the best and by far most energy efficient ‘plug and play’ heating and cooling solutions, for work spaces over 50m2. “The Airrex heaters models: Ah-200i, 300i and 800i are market-leading dust-free infrared bioheaters, offering mobility, energy efficiency and silent, userfriendly functionality. Powdered by diesel/biofuel, the heaters come in three sizes, for spaces from up to 900m3, 1,500m3 and 2,000m3 respectively and are perfect for pub and restaurant terraces during
the colder months, garages and workshops, halls, through to large warehouse complexes and event spaces. “The heaters operate at only 48dB (equivalent to the sound of a faint refrigerator in the background), and is pleasantly odourless. Owners can expect huge savings on energy consumption: where on average only 2.5L are used daily for heating a space of 500m3 with an inside temperature of 15°C and outside -0°C. With no installation required and three year warranty, customers can order spare parts easily, if required. “Our state-of-the-art head office has almost 4,000m² central warehouse and production facilities, allowing us to export products daily to destinations across Europe. With our new office, warehouse and repair shop in Trondheim, Norway, we offer world-leading customer service to all our existing and new customers.” Rex Nordic are market-leaders in high-end mobile Airrex heaters, cutting-edge mobile coolers and water heaters and manufacturers of Rexener hot tubs, making them synonymous with the highest quality across the HVAC sector. The Finnish heavyweight offers customers innovative HVAC solutions: precision-designed to keep workers warm or cool throughout all the seasons, with optimised energy-efficiency.
simultaneously safe from harmful bacteria,” added Caspar. The advantages of these evaporative M902 and M703 cooling systems are multiple: ● No water mist ● High-flow rate ● Low power consumption ● No installation costs ● Easy to clean and portable ● Silent functionality: low noise levels at 65dB The coolers come with a two-year warranty, with the aftersales team arranging maintenance service and spare parts, as required. With the current onus on the UK Government’s 2050 net zero targets, there are grants and funding available to help with the purchase of these energy-efficient systems. Rex Nordic will be exhibiting at LAMMA 2024: 17 January-18 January 2024: NEC, Birmingham. To find out more about the Eco-cooler range, HVAC products, including the Airrex heater range, see the website below: T +44 13 553 773 70 (customer service) uk@rexnordic.com www.rexnordic.com
“We have just launched an Eco-cooler ranger, which effectively cools down larger spaces only with water, and no refrigerant. These coolers are ideal for many applications, from dusty factories and garages, to busy aviation and agriculture settings, where air conditioning systems are not permissible. The built-in submersible UVC 40W light is precision-designed to eradicate germs and viruses, whilst the tank water circulates through the lamp pipe. These eco-friendly coolers lower indoor temperatures to between 4°C to 12°C when outdoor temperatures exceed 22°C, keeping workers cool and level-headed and
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Electronics
30 BAIT is sponsored by ERG Air Pollution Control
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Electronics
Leading the way in electronic design and manufacturing In today’s fast-paced technological landscape, the demand for innovative electronic solutions is ever growing. At the forefront of this evolution is Lascar Electronics, a company that has established itself as a pioneer in electronic design and manufacturing. With a steadfast commitment to excellence and a proven record of delivering cuttingedge solutions, Lascar Electronics is set to showcase its capabilities at the highly anticipated Engineering Design Show, where they will be exhibiting at Stand J46. With a history spanning over four decades, Lascar Electronics boasts a legacy of consistent innovation in electronic design and manufacturing. Equipped with a team of seasoned experts and engineers, the company has tackled an array of challenges, from intricate instrumentation to remote monitoring systems. This experience has refined Lascar’s design methodologies, enabling an agile approach that encompasses rapid prototyping, iterative development, and seamless integration.
Lascar Electronics stands out by providing comprehensive endto-end solutions. The company offers a range of services covering every facet of the product lifecycle. From conceptualisation and schematic design to PCB layout, firmware development, and rigorous testing, Lascar’s holistic approach ensures clients receive tailored, integrated solutions aligned with their unique needs. What truly distinguishes Lascar Electronics is its unwavering commitment to innovation. The company thrives on challenges demanding creative thinking & unconventional solutions. Whether it’s developing intricate IoT devices, robust industrial automation systems, or advanced medical instruments, Lascar consistently exceeds expectations through its design and manufacturing capabilities. Anticipation is mounting as Lascar Electronics prepares to present its latest achievements at the prestigious Engineering Design Show. Attendees visiting Stand J46 will gain firsthand insight into
Lascar’s dedication to precision, reliability, & innovative prowess. As the world charges forward into an era of transformative technology, companies like Lascar Electronics lead the way. Their proficiency in electronic design and manufacturing not only shapes the present but also lays the groundwork for a future brimming with innovation. Through their participation in the Engineering Design Show, Lascar Electronics welcomes all to witness the convergence of vision, expertise, and boundless possibilities. In a landscape shaped by electronic innovation, Lascar Electronics remains a frontrunner, redefining industries through groundbreaking electronic solutions. By joining the Engineering Design Show, the company opens the door to collaboration, inspiration, and the prospect of a future illuminated by ingenuity. T +44 (0)1794 884567 sales@lascar.co.uk www.lascarelectronics.com
Security
Burg-Wächter’s Secure Communities Scheme aids mental health charity Burg-Wächter UK’s ‘Secure Communities Scheme’ has rewarded the work of a Southampton mental health charity. Mayfield Nurseries is a garden centre that uses donations and sales income to provide a place for people with mental health issues and learning disabilities to thrive through social and therapeutic horticulture. Burg-Wächter received an application from Mayfield Nurseries for the freeof-charge support that the security specialist’s Secure Communities Scheme provides. Impressed with the ethos of the garden centre and the activities it offers to help boost the wellbeing of its local community, Burg-Wächter staff were moved to help the charity with its security needs. The charity had been having issues with post being taken or destroyed, and clearly needed a means of keeping its postal deliveries safe. Burg-Wächter therefore donated a ‘Gate & Railing Box’, which takes the form of a convenient and secure storage place for post and small packets. The galvanised steel box offers generous post capacity, which is secured by an integrated lock, supplied with two keys. Designed to be fixed to gates or fences, the vertical post slot is accessible between the fence and gateposts, while the main body of the box is safely fixed
behind the fence or gate. The Gate & Railing Box is from a wide range of post and parcel security options supplied by Burg-Wächter.
about the security of their premises, equipment or storage areas. The company’s Secure Communities Scheme is its way of saying thank you to community leaders for supporting people in their area.
Mayfield Nurseries is a subsidiary charity of Solent Mind, the regional mental health services provider. Clare Grant is Assistant Director of Services for both organisations. She comments, “Burg-Wächter’s donation is really appreciated. Thank goodness we can now keep our post and parcels safe and secure! Applying for the Burg-Wächter donation was simple. I went onto the company’s website and followed the link to its Secure Communities Scheme. Then all I had to do was to email some details to an address given there.”
The type of project or organisation that the scheme is open to is very wide-ranging. It could be a scouts group; a local sports group like a cycling or football club; a school after-hours club; a hospital or healthcare community programme; a provider of events for children or pensioners; a facilitator of village activity; or a town/village charity.
Burg-Wächter’s Secure Communities Scheme gives regional community leaders and volunteers the chance to win a security kit worth up to £200 for their organisation. Any regional initiative that is run by or supports the local community can apply. Burg-Wächter launched the scheme in recognition of the fact that people around the country who are doing their bit for their community should not have to worry
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As long as the initiative is run by or supports the local community, and it has a specific security need, Burg-Wächter would like to hear about it. Successful applicants will each receive a tailored security kit to help secure property, premises, equipment or storage areas to the value of £150-200 at retail price. The Secure Communities Scheme is an ongoing initiative, which has already helped over 100 regional causes through the provision of over 2,000 pieces of security equipment. For further details of the scheme and rules of entry, head to: www.burg.biz/uk/community/ For information on Burg-Wächter’s range of wired camera kits and other home security products, visit: www.burg.biz/uk or call 01274 395333.
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Agricultural
Frustrated when a cold winter hits a construction site, and progress freezes to a halt?
Greenhill Heatguard Evolution System
Mudfords can help save your site from the deep freeze, our Hessian Sheets are ideal to protect brickwork while it is setting, protecting from cracking caused by frost. Our Jute Sheets are available in a range of sizes and are designed to protect tarmacadam by keeping it warm.
Greenhill Heatguard sheet is a robust, triple wall polycarbonate sheet with a coextruded UV layer, protecting the sheet and anything underneath by impeding 98% of detrimental UV rays.
Mudfords can also offer a wide range of construction essentials, including Ratchet Straps, Sandbags, Webbing Strops & Tarpaulins. The company was founded in 1832 by John Mudfords, from theses early days of making rope from hand spun hemp, Mudfords now manufactures and merchants a large range of industrial textile products. At Mudfords we understand that
a successful business relies ultimately on the satisfaction of our customers, and we aim to supply a straight-forward, no-nonsense service together with a wide range of modern quality products at competitive prices. Mudfords is now part of the Stuart Canvas Group, which mean it can now offer a wider range of bespoke services. We can manufacture product for the haulage and manufacturing sector, including; retractable tunnel covers, haulage trailer tension curtains, & custom made machine dust/rain covers. www.mudfords.co.uk
Greenhill Systems is the largest supplier of Heatguard roof sheeting and associated products across the UK and Ireland: mainly to the agricultural, equestrian and commercial sectors.
The dual-function athermic pigment within the sheet restricts the heat from direct sunlight, while simultaneously optimising natural light to pass into the building. This results in a brighter building, enhancing the wellbeing and production rates of livestock, with the removal of hotspots, shadowing and overheating on hotter days. The resulting brightness reduces the cost of artificial lighting, leaving an energy cost reduction for owners. Benefits: ● Athermic pigment contained in the sheet ● Reduces heat build ● Optimum levels of diffused natural daylight ● Improved conception rates ● Shorter calving interval ● Improved feed intake
32 BAIT is sponsored by ERG Air Pollution Control
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Improved health Increased herd production Improved working environment Savings on energy and lighting Lower your carbon footprint Re-engineered side laps and 10% heavier makes it the strongest sheet of its kind on the market ● Shorter payback period than traditional roof coverings M 07715 005770 M 07734 374160 info@greenhillsystems.co.uk www.greenhillsystems.co.uk
www.ergapc.co.uk & see page 19
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BAIT is sponsored by ERG Air Pollution Control
www.ergapc.co.uk & see page 19 33