Crown GPC2000 Manual

Maintenance Manual

GPC2000 Series Rev. B • Printed in Germany Order Number: 812520-006

This master maintenance manual is subject to continual updates.

It is meant exclusively for businesses authorized by CROWN. It is not permitted to pass on the contents or copies thereof to third parties.

CROWN Gabelstapler GmbH - European Headquarter Moosacher Str. 52 80809 Munich Germany Phone +49 (0)89 93 00 2 – 0 Fax +49 (0)89 93 00 2 – 133

All rights reserved under international and Pan-American Copyright Agreement.

Copyright 2002 CROWN Equipment Corporation

TABLE OF CONTENT

Printed in Germany

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Printed in Germany

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TABLE OF CONTENT Table of Content MA – SAFETY Safety Symbols used in the Manual ...................................

General Maintenance and Repair Safety Notes ...................

Maintenance and Repair ....................................................

Before Leaving the Truck ...................................................

Before Carrying out Work on the Truck ..............................

Before Operating the Truck ................................................

Warnings and Labels on the Truck .....................................

ITD – INTRODUCTION General .................................................................................

Operating Instructions .......................................................

Service Training .................................................................

Ordering Spare Parts ........................................................

Using the Manual ..............................................................

Model-Number ...................................................................

M1 – LUBRICATION AND ADJUSTMENT Jacking up the Truck ............................................................

Lifting the Truck with a Crane ..............................................

Towing the Truck ..................................................................

De-commissioning ...............................................................

Re-commissioning ...............................................................

Component Access ..............................................................

Models ..................................................................................

Maintenance .........................................................................

Check and Maintenance Schedule ....................................

Recommended Lubricants and Oils ...................................

Lubricants ....................................................................

Cold Store Trucks .........................................................

Grease items and grease intervals ....................................

Torques .............................................................................

M2 – HYDRAULICS Hydraulic Symbols ..............................................................

Hydraulic System .................................................................

Operation ..........................................................................

GPC2020/2040/2040S .................................................

Platform Lift .................................................................

Fork High Lift ...............................................................

Platform Lift and Fork High Lift ....................................

Hydraulic Unit Removal .....................................................

Replacing the Hydraulic Pump ..........................................

Removal ......................................................................

Installation ...................................................................

Replacing the Hydraulic Filter ...........................................

Replacing the Suction Filter .........................................

Replacing the Oil ..............................................................

Start-Up .......................................................................

Checking the Valve Settings .............................................

Checking the Non-Return Valve ....................................

Checking the Safety Valve ...........................................

Adjusting the Safety Valve ...........................................

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MS-GPC2000-GB • Rev. A • Printed in Germany

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